RV-Archive.digest.vol-qq

March 14, 2005 - March 20, 2005



      > >not one of my concerns.  I intend to use an 1/3 RC servo to push a rod
      which
      > >in turn pushes a tab on the aileron bell crank - so no additional mass
      out
      > >on the control surface.  So perhaps other problems, but don't expect
      flutter
      > >to be one of them.
      > >
      > >Great seeing you again at the Flyin and Tracy's Finn.
      > >
      > >Hope you get back from your trip to make it to Sun & Fun.
      > >
      > >Made it back to Charlotte from Tracy's in 2 hours 45 minutes, so even had
      a
      > >small tail wind component to help this day.
      > >
      > >Ed
      > >
      > >
      >
      >
      
      
      
________________________________________________________________________________
Date: Mar 14, 2005
From: "Bob C. " <flyboy.bob(at)gmail.com>
Subject: Re: Wheel pants
I must have missed Bob's hints . . . did they come through the list? Please point me in the proper direction. Thanks, Bob - to be: RV-8 N678RC wrote: > > Hi Bob, > > Thanks for the hints. A couple of hours of filing and they > fit together fine. There is a bit of a gap between the > forward part and the aft, and I've put a couple of strips > of fiberglass on the forward half to help it fit better. > It will probably need a couple more hours of sanding. > > I also ordered the Sam James DVD on how to do this stuff. > I found the Ordorff cassettes helpful as well. > > Best regards, > Mickey > > Oldsfolks(at)aol.com wrote: > > > > Mickey; > > I used a file to get a better fit between the two halves of the wheel > > pants. A square or flat file will do. > > I also used Poly-Fibre "Smooth Prime" to prime them . It goes on with a > > small roller and you can push down to squish it into the pinholes in that #$% > > &* > > fibre glas. A/C S has it in the glas & resins section of their catalog. > > Mix small amounts since it goes a long way. It washes up with water and sands > > into lots of snow on the floor. A couple of coats usually takes care of > > the pinholes. > > > > Bob Olds RV-4 , N1191X > > A&P , EAA Tech. Counselor > > Charleston,Arkansas > > Real Aviators Fly Taildraggers > > > > -- > Mickey Coggins > http://www.rv8.ch/ > #82007 Wiring > > > ________________________________________________________________________________
From: "Matthew Laseter" <mlaseter(at)comcast.net>
Subject: Got Wax?
Date: Mar 14, 2005
I use Mequiars Cleaner Wax. Only thing I have used for the last 10 years now. -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Kyle Boatright Subject: RV-List: Got Wax? After 4 years, I think the paint on my airplane has finally cured well enough that it may be time for a wax job. Anyone got a recommendation for the perfect wax? Inexpensive, easy to apply, and leaves a nice finish? I'm hoping someone can recommend a good liquid wax. I simply don't have the time or energy right now to use one of the paste waxes... Thanks in advance, KB ________________________________________________________________________________
Date: Mar 14, 2005
From: Finn Lassen <finn.lassen(at)verizon.net>
Subject: Re: Cheap Navaid servo for sale?
But that is a trim tab. Surely that will be too small for a wing leveller? Finn Ed Anderson wrote: > >Finn, > >I believe that Van sells an electric aileron trim kit - undoubtedly the size >tab it calls for would be a starting point. Someone on the list may have >the diagram which shows the cut-out size. > >Ed > > ________________________________________________________________________________
Date: Mar 14, 2005
From: Finn Lassen <finn.lassen(at)verizon.net> Pilots
Subject: Re: Auto
Pilots Off the top of my head I would think the major disadvantage of a stepper motor would be weight. Or if it is geared, I'm fairly sure that it will offer some resistance even when not powered. That the driving electronics is 4 or 6 or 8 or ? times more complex compared to just driving a plain DC motor, may or may not be considered a disadvantage. The more coils the higher the torque and the more drivers needed. Finn Ed Anderson wrote: > >Hi Doug, > >I am not that familiar with the details of stepper motors, although I do >understand the concept. My question is what aspect of the stepper motor >makes it better suited for this application? Does a stepper motor not >offer "resistance" as does a servo without a clutch may do? Does a stepper >motor provide "position" feed back? or does it already "know" (based on the >command sent) what position it will be activated to reach. > >Ed Anderson > >----- Original Message ----- >From: "Doug Gray" <dgra1233(at)bigpond.net.au> >To: >Subject: Re: Roll your own auto pilot? Re: RV-List: Auto Pilots > > > > >> >>Guys, this is a great discussion. Please keep it online so we can all >> >> >benefit. > > >>I have dreams of doing the same myself when I am finished my RV-6. >> >>The stepper motor servo seems to be the most practical solution, saves >> >> >building a clutched servo. A > > >>stepper can be driven from buffered outputs from a microcontroller. I have >> >> >done this myself for a > > >>job many years ago but it didnt have the torque I had expected. Didn't get >> >> >to the bottom of that at > > >>the time. I would have anticipated quite a lot of drag for these. >> >>Also, the stepper motor could possibly be liberated from a dead printer. >> >>Approximatly how big is the tru-track(?) stepper? Can anyone glean a >> >> >little more information. > > >>Doug Gray >>'6 Fuse, now off the jig. >> >> >>Ed Anderson wrote: >> >> >>> >>>Hi Bill, >>> >>>Just got back from week end with Tracy and Laura Crook - great as >>> >>> >always. > > >>>Yes, I found some code for an "Inverted Pendulum" that looks like it >>> >>> >will > > >>>provide a basis for the PID code. They do some neat tricks with clock >>>frequency and sampling rates to make the math (shifts) much quicker. >>> >>>Yes, the 1/3 scale model servos produce torque equal and greater than >>> >>> >that > > >>>shown in the autopilot specs on servos - so no problem there. However, >>> >>> >I > > >>>have not been able to find one with any type of clutch which as you >>> >>> >indicate > > >>>is desirable. >>> >>>My initial thoughts on that aspect of the problem is to have the servo >>> >>> >push > > >>>a rod that goes through a hole in a tab attached to aileron bell crank. >>> >>> >The > > >>>rod would have springs on both sides of the tab (conceptually similar to >>>Van's elCheapo spring trim system which I use in my RV-6A). However, >>> >>> >there > > >>>are some problems with that concept, so don't know if that would work, >>> >>> >but > > >>>might be worth a try. On the otherhand adapting a magnetic clutch might >>> >>> >be > > >>>a more elegant way to go. >>> >>>Thanks for the suggestions >>> >>>Ed >>> >>>Ed Anderson >>>RV-6A N494BW Rotary Powered >>>Matthews, NC >>>eanderson(at)carolina.rr.com >>> >>> >>>----- Original Message ----- >>>From: "Bill Dube" <bdube(at)al.noaa.gov> >>>To: >>>Subject: Re: Roll your own auto pilot? Re: RV-List: Auto Pilots >>> >>> >>> >>> >>> >>>> >>>> >>>> >>>> >>>>> >>>>> > > > >>>>>I am currently playing with a design for a heading hold -wing leveler. >>>>> >>>>> >I > > >>>>>have the electronic components mocked up in a electronic simulation >>>>> >>>>> >>>(PSPICE) >>> >>> >>> >>>>>at this point. I am still debating whether to go with the analog >>>>> >>>>> >>>approach >>> >>> >>> >>>>>or the digital using a PIC Microchip. The digital clearly offers more >>>>> >>>>> >>>move >>> >>> >>> >>>>>for growth and change but the complexity of the algorithms are a bit >>>>> >>>>> >>>much. >>> >>> >>> >>>>>The analog looks to be more straight forward - but with limited growth >>>>>capability. >>>>> >>>>> >>>> You can easily find PID code for the PIC or nearly any other >>>>embedded controller. Use that stock code as the core for your system and >>>>you will save yourself a ton of programming and de-bugging work. >>>> >>>> >>>> >>>> >>>> >>>>> I am looking to make a simply (inexpensive) system that will start >>>>> >>>>> >out > > >>>as >>> >>> >>> >>>>>an manual electric aileron trim and progress from there. I believe >>>>> >>>>> >that > > >>>a >>> >>> >>> >>>>>Cascading set of simple OpAmp PID controllers looks to be the best bet >>>>> >>>>> >>>(and >>> >>> >>> >>>>>least expensive) for smooth operation. This is basically two control >>>>>loops - the outside loop would be comparing a heading signal to your >>>>> >>>>> >set > > >>>>>heading the difference would generally a roll angle requirement this >>>>> >>>>> >>>would >>> >>> >>> >>>>>feed to the inside loop where the current roll angle would be compared >>>>> >>>>> >to > > >>>>>the command roll and if a difference exists the inner list would >>>>> >>>>> >generate > > >>>a >>> >>> >>> >>>>>roll rate command which would end up driving the servo. >>>>> >>>>> >>>> That makes sense. Feed in the rate sensor information to the >>>> >>>> >>>inner >>> >>> >>> >>>>loop to keep it stable and reduce the sensitivity to noise on the >>>> >>>> >heading > > >>>>input. Easier to do digitally, by the way. >>>> >>>> >>>> >>>> >>>>> A small difference >>>>>in heading would generate a small roll rate and a larger difference a >>>>> >>>>> >>>faster >>> >>> >>> >>>>>roll rate (with limits of course - probably 15 deg max). Obviously >>>>> >>>>> >quite > > >>>a >>> >>> >>> >>>>>bit more complex than this brief description - but that's the general >>>>> >>>>> >>>idea. >>> >>> >>> >>>>>The Unit is intended for VFR ONLY and will probably use a 1/3 scale >>>>> >>>>> >model > > >>>>>aircraft servo. >>>>> >>>>> >>>> Would that have the torque needed? Also, how do you plan to >>>> >>>> >>>clutch >>> >>> >>> >>>>the servo to allow manual over-ride? >>>> >>>> >>>> >>>> >>> >>> >>> >>> >>> >>> >>> >>> >> >> > > > > ________________________________________________________________________________
From: "James E. Clark" <james(at)nextupventures.com>
Subject: Cheap Navaid servo for sale?
Date: Mar 14, 2005
Ed is correct in that there is an offering from Van's. It calls for **NO** additional tab. The kit became available some time around the advent of the RV7 or RV9. As it turns out, I had designed a center console/throttle quadrant for the RV6A I am building. As a result I had to have electric aileron trim. So I came up with a design for that. When I was about to start trying to build it, I discovered the offering from Van's which was VERY similar to what I had planned to do. The design uses an Allen trim servo to bias the standard trim bias springs that are installed for manual trim. It moves the trim "lever" (which gets put UNDER the floor pan) for you. I ordered the kit and made some mods to it so it would work in my RV6A. I am not flying yet, but this seems to be the best way (effective and cost effective) to accomplish electric trim. James {SNIP} | | Finn, | | I believe that Van sells an electric aileron trim kit - undoubtedly the | size | tab it calls for would be a starting point. Someone on the list may have | the diagram which shows the cut-out size. | | Ed | ________________________________________________________________________________
Date: Mar 14, 2005
From: "Tim Bryan" <flyrv6(at)bryantechnology.com>
Subject: Re: Starter Switch Problem
Hi Cy, Did you try turning completely to the right and then push in? No, but I will try this. The wiring diagram is in the Aircraft Spruce Catalog. Got it and it confirms I wired it correct minus the ground to #5 If you go to the starter solenoid. Does the starter engage if you apply power to the starter terminal. If it has two small terminals, sometimes the 2nd one has to grounded. I did apply power and the starter did bump. However my start solenoid has two primary terminals - one for power and one for ground. Another lister suggested it *might* need ground to operate. I can wire it either way. It is currently wired for power to activate. But no power off switch, at least not right now. Thanks for your input Tim Bryan RV-6 N616TB ________________________________________________________________________________
Date: Mar 14, 2005
From: Leland <federigo(at)pacbell.net>
Subject: Return springs on throttle and mixture
My Technical Counselor requested that I put return springs on the carburetor-throttle and mixture-control arms of my Lycoming O320. Does anybody on this list have pictures of such an installation that they could send me? Leland RV9A, Pitot/Static testing this morning ________________________________________________________________________________
From: "Mike Plecenik" <nanchang(at)zipnet.us>
Subject: ACS Discount
Date: Mar 14, 2005
Last week, someone wrote that Aircraft Spruce gave a discount to AOPA members. I just called them and was told this is NOT true, only dealer discounts. ________________________________________________________________________________
From: "Charles Heathco" <cheathco(at)comcast.net>
Subject: More On lost power on takeopff
Date: Mar 14, 2005
Thanks everyone for the responses. I am subsc to digest only to keep box from overflowing so get each morn. my 6a has run Mogas since built, and have gotten direct responses from Mogas burners that it is vaporlock problem, along with tips on how to avoid it. My gas lines are insulated, but I think some way of diverting some air to the fuel pump and carb would be a good idea. any sugestions? charlie ________________________________________________________________________________
From: luckymacy(at)comcast.net (lucky)
Subject: Re: ACS Discount
Date: Mar 14, 2005
I was misquoted/misconstrued/missomethinged. What I said was get the AOPA 5% discount by ordering from ACS... Folks aren't taking advantage of AOPA's rebate program? Shame one you ;-) I'm going to tell your wive's/husband/'s... :-) Lucky -------------- Original message -------------- > > Last week, someone wrote that Aircraft Spruce gave a discount to AOPA members. I > just called them and was told this is NOT true, only dealer discounts. > > > > > > I was misquoted/misconstrued/missomethinged. What I said was get the AOPA 5% discount by ordering from ACS... Folks aren't taking advantage of AOPA's rebate program? Shame one you ;-) I'm going to tell your wive's/husband/'s... :-) Lucky -------------- Original message -------------- -- RV-List message posted by: "Mike Plecenik" Last week, someone wrote that Aircraft Spruce gave a discount to AOPA members. I just called them and was told this is NOT true, only dealer discounts. _- List FAQ: http://www.matronics.com/FAQ/RV-List.htm ________________________________________________________________________________
Date: Mar 14, 2005
From: SportAV8R(at)aol.com
Subject: Re: ACS Discount
Okay, Lucky: don't tell my wife/accountant, but tell me more, please. I've never known about this rebate. -Stormy ________________________________________________________________________________
Date: Mar 14, 2005
From: Scott Vanartsdalen <svanarts(at)yahoo.com>
Subject: White Letters for Panel
I made some labels for my panel with a P-Touch. They are beginning to fade. The lamination can wear off over time. This happened in about a year on my cell phone. --- SportAV8R(at)aol.com wrote: > > The Brother P-Touch machine I have uses laminated tapes; I doubt they'd ever wear off. > > -Stormy > > > > > > > -- Scott VanArtsdalen RV-4 N311SV, FLYING!! When a man does all he can though it succeeds not well, blame not him that did it." -- George Washington ________________________________________________________________________________
Date: Mar 14, 2005
From: Charlie Kuss <chaztuna(at)adelphia.net>
Subject: Re: ACS Discount
Lucky, That was as clear as mud. Please expand on your answer. Charlie Kuss > >I was misquoted/misconstrued/missomethinged. What I said was get the AOPA >5% discount by ordering from ACS... > >Folks aren't taking advantage of AOPA's rebate program? Shame one >you ;-) I'm going to tell your wive's/husband/'s... :-) > >Lucky > >-------------- Original message -------------- > > > > > Last week, someone wrote that Aircraft Spruce gave a discount to AOPA > members. I > > just called them and was told this is NOT true, only dealer discounts. > > > > > > > > > > > > > >I was misquoted/misconstrued/missomethinged. What I said was get the AOPA >5% discount by ordering from ACS... > >Folks aren't taking advantage of AOPA's rebate program? Shame one you ;-) >I'm going to tell your wive's/husband/'s... :-) > >Lucky > >-------------- Original message -------------- > > -- RV-List message posted by: "Mike Plecenik" > > Last week, someone wrote that Aircraft Spruce gave a discount to AOPA > members. I > just called them and was told this is NOT true, only dealer discounts. > > > _- List FAQ: http://www.matronics.com/FAQ/RV-List.htm > > ________________________________________________________________________________
From: "Ed Anderson" <eanderson(at)carolina.rr.com>
Subject: Re: Cheap Navaid servo for sale?
Date: Mar 14, 2005
Finn, I guess I mis-understood, I thought you were considering the use of a movable trim tab to do the control job which of course permit use of a much smaller motor than pushing/pulling the aileron bell crank. Ed ----- Original Message ----- From: "Finn Lassen" <finn.lassen(at)verizon.net> Subject: Re: RV-List: Cheap Navaid servo for sale? > > But that is a trim tab. Surely that will be too small for a wing leveller? > > Finn > > Ed Anderson wrote: > > > > >Finn, > > > >I believe that Van sells an electric aileron trim kit - undoubtedly the size > >tab it calls for would be a starting point. Someone on the list may have > >the diagram which shows the cut-out size. > > > >Ed > > > > > > ________________________________________________________________________________
From: luckymacy(at)comcast.net (lucky)
Subject: Re: ACS Discount
Date: Mar 14, 2005
http://www.aopa.org/whatsnew/newsitems/2005/050131rebate.html hopefully this is enough to get you going in the right direction. ACS is on the list of places that the 5% rebate is offered. Order from ACS using the aopa credit card and you get 5% back. Too bad Van's isn't on the list.... lucky -------------- Original message -------------- > > Okay, Lucky: don't tell my wife/accountant, but tell me more, please. I've > never known about this rebate. > > -Stormy > > > > > > http://www.aopa.org/whatsnew/newsitems/2005/050131rebate.html hopefully this is enough to get you going in the right direction. ACS is on the list of places that the 5% rebate is offered. Order from ACS using the aopa credit card and you get 5% back. Too bad Van's isn't on the list.... lucky -------------- Original message -------------- -- RV-List message posted by: SportAV8R(at)aol.com Okay, Lucky: don't tell my wife/accountant, but tell me more, please. I've never known about this rebate. -Stormy Q/RV-List.htm ________________________________________________________________________________
Date: Mar 14, 2005
From: "Phil Sisson, Litchfield Aerobatic Club" <sisson(at)consolidated.net>
Subject: Re: White Letters for Panel
Scott Vanartsdalen wrote: > >I made some labels for my panel with a P-Touch. They are beginning to fade. The lamination can >wear off over time. This happened in about a year on my cell phone. > >--- SportAV8R(at)aol.com wrote: > > >> >>The Brother P-Touch machine I have uses laminated tapes; I doubt they'd ever wear off. >> >>-Stormy >> >> >> >Scott VanArtsdalen >RV-4 N311SV, FLYING!! > > When a man does all he can > though it succeeds not well, > blame not him that did it." > -- George Washington > They are probably not wearing off, it is probably sunlight that is causing the fade. There is a outer tape covering the lettering. This tape is pretty tough stuff. Mine are black and are not fading yet. But I will keep close watch on it. Then there is a guy up in New England who does lettering on the back side, in reverse and it is really cool stuff. I think he wanted about $60 to do mine with about as much letering as you could cram into a 14" by 3" switch and breaker panel. This is what I want to ultimately go with after I get all changes made. Phil in Illinois... ________________________________________________________________________________
From: "Glenn Brasch" <gbrasch(at)earthlink.net>
Subject: Van's Belt Buckles
Date: Mar 14, 2005
A few notes from some customers. Check them out at: http://home.earthlink.net/~gbrasch/ I couldn't be happier - how about doing an RV-9A buckle. I'll be your first customer!! Thanks, Andy Glenn, My RV Buckle just arrived......It's perfect! The pictures don't do it justice as the finish has just the right amount of shine. Thanks, Tom Looks great, will be showing it off at a fly-in lunch tomorrow. thx, Bill Hello Glenn! I've received the buckle-- GREAT JOB!! It looks great!! I love it!! Thanks!!! Danny RV9A ________________________________________________________________________________
From: "Jeff Dowling" <shempdowling2(at)earthlink.net>
Subject: Re: Return springs on throttle and mixture
Date: Mar 14, 2005
I just drilled a small hole in the top of fab and hooked a spring into it. The other end went around my mixture arm. I think that would qualify. Same goes for throttle but I didnt put one there. Not really sure why you would want one on your throttle. Shemp/Jeff Dowling RV-6A, N915JD 165 hours Chicago/Louisville ----- Original Message ----- From: "Leland" <federigo(at)pacbell.net> Subject: RV-List: Return springs on throttle and mixture > > My Technical Counselor requested that I put return springs on the > carburetor-throttle and mixture-control arms of my Lycoming O320. Does > anybody on this list have pictures of such an installation that they > could send me? > Leland > RV9A, Pitot/Static testing this morning > > > ________________________________________________________________________________
From: HCRV6(at)aol.com
Date: Mar 14, 2005
Subject: Re: Lost power on takeoff again
In a message dated 3/13/05 4:46:45 PM Pacific Standard Time, mmckenna(at)bellsouth.net writes: << Charlie, Check your primer system. If you have not already ruled this out. Leaking primer pump or valve can cause the richer than normal condition. Mike Mckenna >> Charlie: Mike has a good thought here. FWIW, a local RV-6A guy using one of the electric primer valves from Aircraft Spruce recently discovered that the valve was jammed open. Nothing he could do would get it to close. Worth checking if you are using a similar set up (which I am BTW and have no problems so far in only 45 hours). Harry Crosby Pleasanton, California RV-6, flying! ________________________________________________________________________________
Subject: Silding canopy
Date: Mar 14, 2005
From: "Zeidman, Richard B" <richard.b.zeidman(at)boeing.com>
Listers, Due to heat lamp damage, my slider portion of my canopy has a distortion on the passenger side. I was hopeing someone bought a canopy to replace the windsheild portion because of a bird strike and did not use the slider portion and would be interested in selling it. My canopy was recieved from Vans in 1999. I understand different vintage canopies are different configurations. Thanks for any help or ideas. Rich Zeidman RV6A N42RZ 745 hours ________________________________________________________________________________
Date: Mar 14, 2005
From: Finn Lassen <finn.lassen(at)verizon.net>
Subject: Re: Cheap Navaid servo for sale?
No misunderstanding. However, in my mind a 4" x 3/4" (estimate) tab isn't going to cut it for a wing leveler. Please correct me if I'm wrong, but doesn't a wing leveler have to be able to command a much bigger change than a trim function does? For example if a wing drops suddenly because of turbulence. Also consider that it would be nice if it would work in slow flight. Finn Ed Anderson wrote: > >Finn, I guess I mis-understood, I thought you were considering the use of a >movable trim tab to do the control job which of course permit use of a much >smaller motor than pushing/pulling the aileron bell crank. > >Ed >----- Original Message ----- >From: "Finn Lassen" <finn.lassen(at)verizon.net> >To: "ax; PROMO" >Subject: Re: RV-List: Cheap Navaid servo for sale? > > > > >> >>But that is a trim tab. Surely that will be too small for a wing leveller? >> >>Finn >> >>Ed Anderson wrote: >> >> >> >>> >>>Finn, >>> >>>I believe that Van sells an electric aileron trim kit - undoubtedly the >>> >>> >size > > >>>tab it calls for would be a starting point. Someone on the list may have >>>the diagram which shows the cut-out size. >>> >>>Ed >>> >>> >>> >>> >> >> > > > > ________________________________________________________________________________
Date: Mar 14, 2005
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: Return springs on throttle and mixture
Leland wrote: > > My Technical Counselor requested that I put return springs on the > carburetor-throttle and mixture-control arms of my Lycoming O320. Does > anybody on this list have pictures of such an installation that they > could send me? > Leland > RV9A, Pitot/Static testing this morning Here is a link with a photo of a return spring on the mixture arm (scroll about 1/3 down the page): http://home.hiwaay.net/~sbuc/journal/engine4.html If memory serves me, there is already a spring on the throttle that pulls it open. The spring may be weak if the carb has a bunch of hours on it. Sam Buchanan ________________________________________________________________________________
From: sturdy(at)att.net
Subject: Re: RV List: Confused about IO-360 180hp engines
Date: Mar 14, 2005
I built my own engine. I built a basic O-360 parallel valve with aft prop govenor. I then put on it a IO-360-A1A 200hp oil sump, and on it put the forward facing (horizontal) Bendix fuel servo, and then converted the engine to fuel injection with Bendix flow divider and Airflow Performance spider lines and injectors (Airflow Performance overhauled both the fuel servo and flow divider and flow checked the system). I have 720 hrs of trouble free flying with it. Lycoming then can out with their IO-360-M1B which is basically the same engine. So, if you find a good O-360, you can convert it to the IO-360-M1AorB, and get the advantages of cold air, tuned induction and use the snorkle with slick cowl without the extra 30lbs of weight of the IO-360-A1A. Stu McCurdy RV-8, Flying From: "Kevin Williams" <kevinsky18(at)hotmail.com> Subject: Re: RV-List: Confused about IO-360 180hp engines. Thanks for the info it all helps alot. Ok so to keep the headaches down to a minimum I should really be looking for the M1B. I think this is a fairly new engine though and I suspect there won't be many out there on the used market. Larry you made some very good points about whether I want and need an inverted system. Now that it has been pointed out that I can do all I want to do with a standard no inverted system I'll probably drop the inverted bit. Kevin Yellowknife, NT, Canada RV-8 Wanna Be Builder I built my own engine. I built a basic O-360 parallel valve with aft prop govenor. I then put on it a IO-360-A1A 200hp oil sump, and on it put the forward facing (horizontal) Bendix fuel servo, and then converted the engine to fuel injection with Bendix flow divider and Airflow Performance spider lines and injectors (Airflow Performance overhauled both the fuel servo and flow divider and flow checked the system). I have 720 hrs of trouble free flying with it. Lycoming then can out with their IO-360-M1B whichis basically the same engine. So, if you find a good O-360, you can convert it to the IO-360-M1AorB, and get the advantages of cold air, tuned induction and use the snorkle with slick cowl without the extra 30lbs of weight of the IO-360-A1A. Stu McCurdy RV-8, Flying From: "Kevin Williams" kevinsky18(at)hotmail.com Subject: Re: RV-List: Confused about IO-360 180hp engines. -- RV-List message posted by: "Kevin Williams" kevinsky18(at)hotmail.com Thanks for the info it all helps alot. Ok so to keep the headaches down to a minimum I should really be looking for the M1B. I think this is a fairly new engine though and I suspect there won't be many out there on the used market. Larry you made some very good points about whether I want and need an inverted system. Now that it has been pointed out that I can do all I want to do with a standard no inverted system I'll probably drop the inverted bit. Kevin Yellowknife, NT, Canada RV-8 Wanna Be Builder ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Mar 14, 2005
Subject: Displaying Airworthiness Cert.
Howdy! Working on the interior of my -6A and need to find a permanent resting place for the pink slip, so I'm looking for some ideas how to handle this so it looks nice, is relatively out of the way, but still meets FAR 91.203:"...displayed at the cabin or cockpit entrance so that it is legible to passengers or crew." Apparently the registration and operating limitations (all 5 pages), Program Letter, Phase 1 test area description (copy of sectional) and W&B must be aboard, but not in view, but the whole package is stapled to the pink slip, which has a note on the bottom "SEE ATTACHED OPERATING LIMITATIONS". So I'm guessing I can't separate the other stuff from the pink slip and have to figure out some way to stuff everything into some kind of nice display case for attachment in the cockpit somewhere. Could some of y'all let me know how you did it (off-list or links to fotos would be great!) Also, CAN the op-lims & other stuff be separated from the pink slip so it can be "framed" and displayed by itself? The op-lims, W&B & other stuff could go in a zip-lock along with the POH (oops- Airplane Flight Manual!) and stuck in the glove locker? Thanks! Mark Phillips N51PW, 155 hours ________________________________________________________________________________
Date: Mar 14, 2005
From: Scott Vanartsdalen <svanarts(at)yahoo.com>
Subject: Re: Displaying Airworthiness Cert.
I just used one of those automobile registration holders. I glued it to the side of the cockpit in my RV-4. I stuck all the other paperwork in behind it so the Airworthiness Cert is all you see. The RV-6 guys on the field seem to put just above their baggage compartment. --- Fiveonepw(at)aol.com wrote: > > Howdy! > > Working on the interior of my -6A and need to find a permanent resting place > for the pink slip, so I'm looking for some ideas how to handle this so it > looks nice, is relatively out of the way, but still meets FAR 91.203:"...displayed > at the cabin or cockpit entrance so that it is legible to passengers or > crew." Apparently the registration and operating limitations (all 5 pages), > Program Letter, Phase 1 test area description (copy of sectional) and W&B must be > aboard, but not in view, but the whole package is stapled to the pink slip, > which has a note on the bottom "SEE ATTACHED OPERATING LIMITATIONS". So I'm > guessing I can't separate the other stuff from the pink slip and have to figure out > some way to stuff everything into some kind of nice display case for > attachment in the cockpit somewhere. Could some of y'all let me know how you did it > (off-list or links to fotos would be great!) > > Also, CAN the op-lims & other stuff be separated from the pink slip so it can > be "framed" and displayed by itself? The op-lims, W&B & other stuff could go > in a zip-lock along with the POH (oops- Airplane Flight Manual!) and stuck in > the glove locker? > > Thanks! > > Mark Phillips N51PW, 155 hours > > > > > > > -- Scott VanArtsdalen RV-4 N311SV, FLYING!! When a man does all he can though it succeeds not well, blame not him that did it." -- George Washington ________________________________________________________________________________
From: "Stucklen, Frederic W UTPWR" <Fred.Stucklen(at)UTCFuelCells.com>
Subject: Lost power on takeoff again
Date: Mar 14, 2005
Charles, This sounds like a the problem I've been having recently. I'm running two electronic ignitions with automotive spark plugs (Autolite 386 plugs). On full power take off climbs, I'd loose power to the point the engine wouldn't keep the aircraft in the air. After several instances, trying all the emergency procedures (fuel pump ON, primer, switch tanks, full mixture) I found that I could always restore power by pulling the mixture to engine cut-off, counting to three, and then full mixture again. It turns out that the automotive spark plugs (even new ones) were getting so hot that it melted the porcelain. I suspect that it then acted like a glow plug, igniting the raw fuel on the intake stroke for that cylinder, and back firing into the intake manifold, causing ALL cylinders to be effected. Shutting off the fuel put out the glow plug. I've recently installed Autolite REM43BY plugs and not had another instance of the problem in the last 15 Hrs of flight. Also, EGT & CHT temps have changed dramatically in all phases of flight. I'm now trying to data log those differences...... Fred Stucklen RV-6A N926RV 371 Hrs Time: From: "Charles Heathco" < cheathco(at)comcast.net > Subject: Lost power on takeoff again cheathco(at)comcast.net > I replaced the carb with OH unit, and this morn had the same failure, lost power 4-5 sec into takeoff run. pulled the mixture control to about where it is at cruise and it started running again. I ran up and did mag checks couple times with mix at norm and it was ok. I had made two flights after carb change before this with no problem. One common thing between this and when it happened before I swapped carb, is it was much warmer than usual both times, and it was following a long taxie both times as well. Any Ideas? (cut short a very nice morn for flying) charlie heathco ________________________________________________________________________________
Date: Mar 14, 2005
From: Charlie England <ceengland(at)bellsouth.net>
Subject: competition for Airnav?
http://www.xcpilot.com/airport/ ________________________________________________________________________________
Date: Mar 14, 2005
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Re: Cheap Navaid servo for sale?
Finn Lassen wrote: > >No misunderstanding. However, in my mind a 4" x 3/4" (estimate) tab >isn't going to cut it for a wing leveler. >Please correct me if I'm wrong, but doesn't a wing leveler have to be >able to command a much bigger change than a trim function does? For >example if a wing drops suddenly because of turbulence. >Also consider that it would be nice if it would work in slow flight. > >Finn > snipped The tab I had on the Thorp was very small, probably 1" x 4" - 5". It was attached with nylon r/c plane hinges to the trailing edge of the aileron (not cut into the aileron) & the servo was imbedded in the aileron. It was pretty much an r/c plane aileron & servo grafted into the T-18 aileron. If I had done it myself I might have used regular piano hinge & just increased the chord a bit with another sheet of AL but the mass of the tab would go up quickly doing that. Control authority: Consider the ratio of aileron area to wing area & run the ratio numbers for tab to aileron or the elevator tab to total elevator area. Remember, all the tab has to move is the aileron; the aileron will move the wing. You could fly my Thorp with the little 'volume control' on the panel. The same tab served as roll trim & autopilot control servo tab (both functions in one electronics box). Remember, all the tab has to move is the aileron; the aileron will move the wing. The potential downside to the r/c servo (probably applies to Van's elevator trim motor too unless the geartrain is a worm drive) is that without power it is free to move on its own. My concern would only kick in if the tab had enough mass to damage the aileron in a no-power, flapping in the breeze situation. Charlie ________________________________________________________________________________
Date: Mar 14, 2005
From: SportAV8R(at)aol.com
Subject: Re: Cheap Navaid servo for sale?
probably applies to Van's elevator trim motor too unless the geartrain is a worm drive Yep, the Menzheimer/Allen trim servos are worm drive. Nothing flaps around in there. -Stormy ________________________________________________________________________________
Date: Mar 14, 2005
From: Mickey Coggins <mick-matronics(at)rv8.ch>
Subject: Van's seat patterns
Hi, Does anyone have any experience with buying the Van's seat foams and patterns, and making their own seats? Are the patterns *really* that good? They want about 40 bucks for them by themselves. I've never sewn, but I have ironed a patch on my jeans, so I guess I'm qualified. :-) I've seen several companies on the web that make nice seats, I just want to see if I can do it myself. Thanks, Mickey -- Mickey Coggins http://www.rv8.ch/ #82007 Wiring ________________________________________________________________________________
From: "Charles Heathco" <cheathco(at)comcast.net>
Subject: Need known good mag
Date: Mar 14, 2005
I have deceided to go with one mag and one electronic for now on my RV6a, and both my mags are old and fear they are near end of service. I wonder if anyone might have a known good mag laying around from an elec conversion they want o sell. I now have bendix, could convert if have the wiring. my engine is O-320E2A Charlie heathco, reply to mail ________________________________________________________________________________
Subject: Strobe Lighting
From: "" <tx_jayhawk(at)excite.com>
Date: Mar 14, 2005
All, I'm fighting tooth and nail trying to resist buying the $780 system 6 strobe unit from vans. I am looking at getting some recycled nav lights, and just installing nova-type strobes. I know the regulations for night flight are somewhat specific in the visibility of the strobes, and I had a few questions: * Assuming I go with a 3 strobe scenario (wingtips and tail), is it a problem if the strobe head is on the forward facing portion of the sheared wingtip (nav light would be on portion parallel to fuselage)?* For those using the NOVA supply, what is the preferred output (60, 80, or 90)?* Anyone with a "seasoned" similar setup care to comment on the reliability of the NOVA solution (as opposed to Whelan)? Thanks,Scott7A ________________________________________________________________________________
From: "Charles Heathco" <cheathco(at)comcast.net>
Subject: Wheel pants fairing
Date: Mar 14, 2005
I would like to get the wheel pants fairings that Bob S has, but I have no experience with fiberglass and they have to be put on each 1/2 of the pants. I am reasonably skilled if I know what I am doing. Anybody done this on their plane? mine is 6A. charlie heathco ________________________________________________________________________________
From: "Robert Cutter" <rcutter(at)cupower.com>
Subject: Re: Strobe Lighting
Date: Mar 14, 2005
Funny you should ask! Just last week I was wondering the same thing and other thoughts. I emailed Jeff Argersinger, Sales and Marketing Manager for Whelen Aviaition Dept. Rather than emailing back a lot of info, he CALLED ME! We had a long discussion of FAA regs and the products that Whelen offers. It is my understanding that there are some people that use strobes mounted on experimental aircraft that DO NOT meet the FARs. Knowing that I am adding strobes to my RV4 to be seen and not JUST BE LEGAL, I have opted to do additional work to make that happen. FYI, I had bought a partially built -4 and having to undo work that had been completed to add strobes for my satisfaction. It would have been much easier and lots cheaper to go another route, but for me (and I am THRIFTY), choose to go the full route. Now, all that being said, if I needed to buy everything from scratch, I would probably get the NOVA AVI-PAK. $ for $ I think it is a better deal. I do appreciate all the info Jeff gave me and he is a wonderful guy to talk with. I was reading info from their website and he told me he wrote it! I knew I had gotten the right guy. Try contacting Jeff and I am sure he will give you lots of good info. Robert Cutter RVRC finishing wings and some fuselage done ----- Original Message ----- From: <tx_jayhawk(at)excite.com> Subject: RV-List: Strobe Lighting > > All, I'm fighting tooth and nail trying to resist buying the $780 system 6 > strobe unit from vans. I am looking at getting some recycled nav lights, > and just installing nova-type strobes. I know the regulations for night > flight are somewhat specific in the visibility of the strobes, and I had a > few questions: * Assuming I go with a 3 strobe scenario (wingtips and > tail), is it a problem if the strobe head is on the forward facing portion > of the sheared wingtip (nav light would be on portion parallel to > fuselage)?* For those using the NOVA supply, what is the preferred output > (60, 80, or 90)?* Anyone with a "seasoned" similar setup care to comment > on the reliability of the NOVA solution (as opposed to Whelan)? > Thanks,Scott7A > > > ________________________________________________________________________________
From: "Kevin Williams" <kevinsky18(at)hotmail.com>
Subject: Re: Canadian interested in gettng builder assistance in USA
Date: Mar 14, 2005
I'm looking at possibly getting some serious builder assistance from a fellow in the USA. I would be present and doing 90% of work. Anyone know how this will affect my ability to complete the kit in Canada considering that most of the airframe will have been inspected by US inspectors. I honestly don't know how much I would get done down south but I'm thinking between 75 - 95% again I would be present and hands on for the entire building process. Kevin Yellowknife, NT, Canada RV-8 Wanna Be Builder ________________________________________________________________________________
From: "Ron Schreck" <ronschreck(at)alltel.net>
Subject: epanelbuilder
Date: Mar 14, 2005
Can someone tell me why epanelbuilder locks up Internet Explorer every time I try to use the site? Am I doing something wrong? It even locks up when I try to access the link to their email. Ron Schreck ________________________________________________________________________________
From: <mmckenna(at)bellsouth.net>
Subject: Re: Auto Pilots
Date: Mar 14, 2005
Hi Ed, I enjoyed talking with you at Leeward's, I told you I was an Electronics Tech. I am no expert but I have had some experience with stepper motors and servos. I think you would find stepper motors and there drives to cause a lot of RF noise. They move one step (say 2 deg/step) when commanded to. So command 100 steps - move 200 deg rotation. Change rotation direction at will with command. The higher their torque is, the harder it would be to overcome their commanded position. So to override the stepper motor with manual control stick input could be an undesirably high control stick force. The stepper motor itself does not provide feedback. There are multiple ways to keep track of the position the motor has moved it's load. Stepper circuits normally have a "Home" position switch (such as neutral aileron stick position) then the controller or software keeps track of the precision steps in both directions from "Home". With this arrangement, if torque of stepper motor is exceeded, the motor will stall or slip X number of uncommanded steps which would cause a loss of position tracking. With an additional feedback circuit design (such as a potentiometer or rheostat) you could keep track of the aileron deflection degrees RT or LT slewing the stepper to the desired position (Move clockwise until Aileron LT equals 5 degrees). I believe the servo with clutch approach would be more simple, lighter, and less prone to produce elec. noise. Have fun, Mike Mckenna > > From: "Ed Anderson" <eanderson(at)carolina.rr.com> > Date: 2005/03/14 Mon AM 07:37:55 EST > To: > Subject: Stepper Motor Re: Roll your own auto pilot? Re: RV-List: Auto Pilots > > > Hi Doug, > > I am not that familiar with the details of stepper motors, although I do > understand the concept. My question is what aspect of the stepper motor > makes it better suited for this application? Does a stepper motor not > offer "resistance" as does a servo without a clutch may do? Does a stepper > motor provide "position" feed back? or does it already "know" (based on the > command sent) what position it will be activated to reach. > > Ed Anderson > > ----- Original Message ----- > From: "Doug Gray" <dgra1233(at)bigpond.net.au> > To: > Subject: Re: Roll your own auto pilot? Re: RV-List: Auto Pilots > > > > > > Guys, this is a great discussion. Please keep it online so we can all > benefit. > > > > I have dreams of doing the same myself when I am finished my RV-6. > > > > The stepper motor servo seems to be the most practical solution, saves > building a clutched servo. A > > stepper can be driven from buffered outputs from a microcontroller. I have > done this myself for a > > job many years ago but it didnt have the torque I had expected. Didn't get > to the bottom of that at > > the time. I would have anticipated quite a lot of drag for these. > > > > Also, the stepper motor could possibly be liberated from a dead printer. > > > > Approximatly how big is the tru-track(?) stepper? Can anyone glean a > little more information. > > > > Doug Gray > > '6 Fuse, now off the jig. > > > > > > Ed Anderson wrote: > > > > > > Hi Bill, > > > > > > Just got back from week end with Tracy and Laura Crook - great as > always. > > > > > > Yes, I found some code for an "Inverted Pendulum" that looks like it > will > > > provide a basis for the PID code. They do some neat tricks with clock > > > frequency and sampling rates to make the math (shifts) much quicker. > > > > > > Yes, the 1/3 scale model servos produce torque equal and greater than > that > > > shown in the autopilot specs on servos - so no problem there. However, > I > > > have not been able to find one with any type of clutch which as you > indicate > > > is desirable. > > > > > > My initial thoughts on that aspect of the problem is to have the servo > push > > > a rod that goes through a hole in a tab attached to aileron bell crank. > The > > > rod would have springs on both sides of the tab (conceptually similar to > > > Van's elCheapo spring trim system which I use in my RV-6A). However, > there > > > are some problems with that concept, so don't know if that would work, > but > > > might be worth a try. On the otherhand adapting a magnetic clutch might > be > > > a more elegant way to go. > > > > > > Thanks for the suggestions > > > > > > Ed > > > > > > Ed Anderson > > > RV-6A N494BW Rotary Powered > > > Matthews, NC > > > eanderson(at)carolina.rr.com > > > > > > > > > ----- Original Message ----- > > > From: "Bill Dube" <bdube(at)al.noaa.gov> > > > To: > > > Subject: Re: Roll your own auto pilot? Re: RV-List: Auto Pilots > > > > > > > > > > > >> > > >> > > > >>> > > >>>I am currently playing with a design for a heading hold -wing leveler. > I > > >>>have the electronic components mocked up in a electronic simulation > > >> > > > (PSPICE) > > > > > >>>at this point. I am still debating whether to go with the analog > > >> > > > approach > > > > > >>>or the digital using a PIC Microchip. The digital clearly offers more > > >> > > > move > > > > > >>>for growth and change but the complexity of the algorithms are a bit > > >> > > > much. > > > > > >>>The analog looks to be more straight forward - but with limited growth > > >>>capability. > > >> > > >> You can easily find PID code for the PIC or nearly any other > > >>embedded controller. Use that stock code as the core for your system and > > >>you will save yourself a ton of programming and de-bugging work. > > >> > > >> > > >> > > >>> I am looking to make a simply (inexpensive) system that will start > out > > >> > > > as > > > > > >>>an manual electric aileron trim and progress from there. I believe > that > > >> > > > a > > > > > >>>Cascading set of simple OpAmp PID controllers looks to be the best bet > > >> > > > (and > > > > > >>>least expensive) for smooth operation. This is basically two control > > >>>loops - the outside loop would be comparing a heading signal to your > set > > >>>heading the difference would generally a roll angle requirement this > > >> > > > would > > > > > >>>feed to the inside loop where the current roll angle would be compared > to > > >>>the command roll and if a difference exists the inner list would > generate > > >> > > > a > > > > > >>>roll rate command which would end up driving the servo. > > >> > > >> That makes sense. Feed in the rate sensor information to the > > > > > > inner > > > > > >>loop to keep it stable and reduce the sensitivity to noise on the > heading > > >>input. Easier to do digitally, by the way. > > >> > > >> > > >>> A small difference > > >>>in heading would generate a small roll rate and a larger difference a > > >> > > > faster > > > > > >>>roll rate (with limits of course - probably 15 deg max). Obviously > quite > > >> > > > a > > > > > >>>bit more complex than this brief description - but that's the general > > >> > > > idea. > > > > > >>>The Unit is intended for VFR ONLY and will probably use a 1/3 scale > model > > >>>aircraft servo. > > >> > > >> Would that have the torque needed? Also, how do you plan to > > > > > > clutch > > > > > >>the servo to allow manual over-ride? ________________________________________________________________________________
Date: Mar 14, 2005
From: Bill Dube <bdube(at)al.noaa.gov>
Subject: Re: Strobe Lighting
> > All, I'm fighting tooth and nail trying to resist buying the $780 system > 6 strobe unit from vans. I am looking at getting some recycled nav > lights, and just installing nova-type strobes. You might want to check out Bill VonDanes' lighting packages at: http://www.creativair.com/cva/ ________________________________________________________________________________
From: "Wayne Glasser" <ku-tec(at)bigpond.net.au>
Subject: Re: epanelbuilder
Date: Mar 15, 2005
Ron I have had this problem a few times, their fix is below. Search your hard drive for the following files: data*.xml panel*.xml The files may look like "data28.xml" (or some other number) and "panel[1].xml" (or some other number). You will probably find them in a folder called: "UserData" located in your temporary internet files area. Once you have located these flies DELETE THEM... This should take care of your lockup problem, but it will also delete the last panel you built that is currently being saved... Wayne ----- Original Message ----- From: "Ron Schreck" <ronschreck(at)alltel.net> Subject: RV-List: epanelbuilder > > Can someone tell me why epanelbuilder locks up Internet Explorer every > time I try to use the site? Am I doing something wrong? It even locks up > when I try to access the link to their email. > > Ron Schreck > > > ________________________________________________________________________________
Date: Mar 14, 2005
From: Kevin Horton <khorton01(at)rogers.com> USA
Subject: Re: Canadian interested in gettng builder assistance in
USA > >I'm looking at possibly getting some serious builder assistance from a >fellow in the USA. I would be present and doing 90% of work. > >Anyone know how this will affect my ability to complete the kit in Canada >considering that most of the airframe will have been inspected by US >inspectors. I honestly don't know how much I would get done down south but >I'm thinking between 75 - 95% again I would be present and hands on for the >entire building process. > The fact that you used builder assistance won't be a problem, as that is now specifcally allowed in Canada. But I am almost certain that you will need to have the inspections done by either Transport Canada, or the MDRA inspectors. The MDRA has been delegated to do inspections in Canada, so I recommend that you contact them to discuss this: http://www.md-ra.com/ -- Kevin Horton RV-8 (finishing kit) Ottawa, Canada http://www.kilohotel.com/rv8 ________________________________________________________________________________
From: "Tim Lewis" <Tim_Lewis(at)msm.umr.edu>
Date: Mar 14, 2005
Subject: RVers near Alice Springs, Australia?
Listers, I'll be in Alice Springs, Australia during March 6-22. Any RVers in the area care to get together? Tim Lewis -- Tim Lewis -- HEF (Manassas, VA) RV-6A N47TD -- 740 hrs RV-10 #40059 under construction ________________________________________________________________________________
Date: Mar 14, 2005
From: "Phil Sisson, Litchfield Aerobatic Club" <sisson(at)consolidated.net>
Subject: Re: Wheel pants fairing
Charles Heathco wrote: > >I would like to get the wheel pants fairings that Bob S has, but I have no experience with fiberglass and they have to be put on each 1/2 of the pants. I am reasonably skilled if I know what I am doing. Anybody done this on their plane? mine is 6A. charlie heathco > >Also contact Ed Reicher and consider his upper and lower fairings aerosu(at)msn.com > They are about $215 postage paid and they look very good. I bought the new ones from Van's because they were less expensive. But they are also very smooth on the inside and pretty rough on the outside which is requiring a lot of smoothing to get them ready for paint.. Seems like someone should have the smooth surface on the outside. Phil RV6 flying a little bit > > > aerosu(at)msn.com ________________________________________________________________________________
Date: Mar 14, 2005
From: "Phil Sisson, Litchfield Aerobatic Club" <sisson(at)consolidated.net>
Subject: Re: RVers near Alice Springs, Australia?
Tim Lewis wrote: > >Listers, > >I'll be in Alice Springs, Australia during March 6-22. Any RVers in the >area care to get together? > >Tim Lewis > > you lucky devil Phil in Illinois ________________________________________________________________________________
From: DOUGPFLYRV(at)aol.com
Date: Mar 14, 2005
Subject: Re: epanelbuilder
In a message dated 3/14/2005 6:08:02 P.M. Central Standard Time, ronschreck(at)alltel.net writes: Can someone tell me why epanelbuilder locks up Internet Explorer every time I try to use the site? Am I doing something wrong? It even locks up when I try to access the link to their email. I have the same problem. d. preston ________________________________________________________________________________
From: "Mark Rose" <av8er2(at)mcleodusa.net>
Subject: Re: Van's seat patterns
Date: Mar 14, 2005
Mickey; I purchased van's foam and took them to a local upholtstry shop that has been doing aircraft seats. He told the foam looked really good, said he can't buy it for the 180. He said to take the pattern home he would do his own thing. We'll soon what they turned out like? Mark N137MR just finished wiring. ________________________________________________________________________________
Date: Mar 14, 2005
From: bertrv6(at)highstream.net
Subject: E.I.S MONITOR
Hi: I have the Grand rapids Engine monitor, I was doing some preliminary taxin, and on run-up, when checking the Mags.. the monitor show 0 as rpms.. on either mag... \\forthose familiar with this unit, there is a switch one must install, between the 2 mags. you start engine with either... Any suggestions on this ? By the way, on the first couple or taxi runs, it worked fine... showing some drop for each mag... Thanks \ Bert ________________________________________________________________________________
Date: Mar 14, 2005
From: Charlie Kuss <chaztuna(at)adelphia.net>
Subject: Re: Strobe Lighting
Scott, For a 3 strobe system, the Nova 90 watt unit is the one that is the equal of the Whelen system (as regards power). This unit exceeds the light output currently required by the FAA. You will need to install the Whelen strobe lens and retainers over the strobe heads (aka bulbs). Vans has the best price on the lens, go to ACS for the lens retainers. The lens are needed with both the Whelen and Nova units. The FAA wants the majority of the light to be biased in the horizontal plane. That is accomplished via the lens. FYI Nova replacement bulbs are $24.95 each, versus $59.95 for the Whelen replacements. Charlie Kuss > > All, I'm fighting tooth and nail trying to resist buying the $780 system > 6 strobe unit from vans. I am looking at getting some recycled nav > lights, and just installing nova-type strobes. I know the regulations > for night flight are somewhat specific in the visibility of the strobes, > and I had a few questions: * Assuming I go with a 3 strobe scenario > (wingtips and tail), is it a problem if the strobe head is on the forward > facing portion of the sheared wingtip (nav light would be on portion > parallel to fuselage)?* For those using the NOVA supply, what is the > preferred output (60, 80, or 90)?* Anyone with a "seasoned" similar setup > care to comment on the reliability of the NOVA solution (as opposed to > Whelan)? Thanks,Scott7A > > ________________________________________________________________________________
From: luckymacy(at)comcast.net (lucky)
Subject: Re: E.I.S MONITOR
Date: Mar 15, 2005
For future reference, on yahoo there's a GRT_EFIS user's group which you can also post any question you want about the EIS since most GRT EFIS users also use the GRT EIS as part of the engine monitor function. The GRT engineers are also group members and will answer questions when nobobdy else usually can. If interested, go to www.groups.yahoo.com and join the GRT_EFIS group. I'm the moderator so if you have any problems just let me know. Lucky -------------- Original message -------------- > > > Hi: > > I have the Grand rapids Engine monitor, I was doing some preliminary > taxin, and on run-up, when checking the Mags.. the monitor show 0 as rpms.. > > on either mag... \\forthose familiar with this unit, there is a switch one > must install, between the 2 mags. you start engine with either... > > Any suggestions on this ? > > By the way, on the first couple or taxi runs, it worked fine... > showing some drop for each mag... > > > Thanks \ > > > Bert > > > > > > For future reference, on yahoo there's a GRT_EFIS user's group which you can also post any question you want about the EIS since most GRT EFIS users also use the GRT EIS as part of the engine monitor function. The GRT engineers are also group members and will answer questions when nobobdy else usually can. If interested, go to www.groups.yahoo.com and join the GRT_EFIS group. I'm the moderator so if you have any problems just let me know. Lucky -------------- Original message -------------- -- RV-List message posted by: bertrv6(at)highstream.net Hi: I have the Grand rapids Engine monitor, I was doing some preliminary taxin, and on run-up, when checking the Mags.. the monitor show 0 as rpms.. on either mag... \\forthose familiar with this unit, there is a switch one must install, between the 2 mags. you start engine with either... Any suggestions on this ? By the way, on the first couple or taxi runs, it worked fine... showing some drop for each mag... Thanks \ Bert entirely through the Contributions ________________________________________________________________________________
From: luckymacy(at)comcast.net (lucky)
Subject: Re: Van's seat patterns
Date: Mar 15, 2005
http://www.usi.edu/science/chemistry/vfrazier/upholstery.htm may not be exactly what you are looking for but here's one man's ability to learn to upholster A/C seats... -------------- Original message -------------- > > Mickey; I purchased van's foam and took them to a local upholtstry shop that > has been doing aircraft seats. He told the foam looked really good, said he > can't buy it for the 180. He said to take the pattern home he would do his > own thing. We'll soon what they turned out like? Mark > N137MR just finished wiring. > > > > > > http://www.usi.edu/science/chemistry/vfrazier/upholstery.htm may not be exactly what you are looking for but here's one man's ability to learn to upholster A/C seats... -------------- Original message -------------- -- RV-List message posted by: "Mark Rose" Mickey; I purchased van's foam and took them to a local upholtstry shop that has been doing aircraft seats. He told the foam looked really good, said he can't buy it for the 180. He said to take the pattern home he would do his own thing. We'll soon what they turned out like? Mark N137MR just finished wiring. =================== ________________________________________________________________________________
From: "Mark/Micki Phillips" <mphill(at)gcctv.com>
Subject: Re: epanelbuilder
Date: Mar 14, 2005
I did what Mr. Glasson suggested on an earlier post. Worked for me. The only problem I have is printing it out. The panel itself prints but no instruments or avioincs. Any suggestions?? Mark Phillips Williamsville,Illinois RV-6 Finishing ----- Original Message ----- From: <DOUGPFLYRV(at)aol.com> Subject: Re: RV-List: epanelbuilder > > > In a message dated 3/14/2005 6:08:02 P.M. Central Standard Time, > ronschreck(at)alltel.net writes: > > Can someone tell me why epanelbuilder locks up Internet Explorer every > time > I try to use the site? Am I doing something wrong? It even locks up > when I > try to access the link to their email. > > > I have the same problem. > d. preston > > > ________________________________________________________________________________
Date: Mar 14, 2005
From: Scott VanArtsdalen <svanarts(at)yahoo.com>
Subject: Re: epanelbuilder
Do a screenshot by pressing [Alt]-[PrintScreen]. Then paste it into your favorite image manipulation program such as MSPAINT :-) and then you can crop whatever you don't want out of the picture. At least, that's the cheapskate's method. Mark/Micki Phillips wrote: > >I did what Mr. Glasson suggested on an earlier post. Worked for me. The >only problem I have is printing it out. The panel itself prints but no >instruments or avioincs. Any suggestions?? >Mark Phillips >Williamsville,Illinois >RV-6 Finishing >----- Original Message ----- >From: <DOUGPFLYRV(at)aol.com> >To: >Subject: Re: RV-List: epanelbuilder > > > > >> >> >>In a message dated 3/14/2005 6:08:02 P.M. Central Standard Time, >>ronschreck(at)alltel.net writes: >> >>Can someone tell me why epanelbuilder locks up Internet Explorer every >>time >>I try to use the site? Am I doing something wrong? It even locks up >>when I >>try to access the link to their email. >> >> >>I have the same problem. >>d. preston >> >> >> >> >> > > > > ________________________________________________________________________________
From: "Ed Anderson" <eanderson(at)carolina.rr.com>
Subject: Re: Auto Pilots
Date: Mar 14, 2005
Hi Mike, Yes, I recall our conversation. I appreciate your input as I only have a conceptual understanding of a Stepper motor. My inclination is to go with what I do understand and that is the Servo motor. The stepper sounds like it would work but like most things just a different set of limitations and challenges {:>). I had not considered that the stepper might produce more EMF - certainly not desirable - I am certain it could be shielded but at this moment not certain what the advantage of the stepper would be - unless simply considerably cheaper than the aircraft servos. I had thought a stepper might not have "resistance" to pilot inputs, but from what you explained that does not look to necessarily be the case. So much to learn - so little time {:>) Thanks again Ed Ed Anderson RV-6A N494BW Rotary Powered Matthews, NC eanderson(at)carolina.rr.com ----- Original Message ----- From: <mmckenna(at)bellsouth.net> Subject: Re: Stepper Motor Re: Roll your own auto pilot? Re: RV-List: Auto Pilots > > Hi Ed, > > I enjoyed talking with you at Leeward's, I told you I was an Electronics Tech. I am no expert but I have had some experience with stepper motors and servos. I think you would find stepper motors and there drives to cause a lot of RF noise. They move one step (say 2 deg/step) when commanded to. So command 100 steps - move 200 deg rotation. Change rotation direction at will with command. The higher their torque is, the harder it would be to overcome their commanded position. So to override the stepper motor with manual control stick input could be an undesirably high control stick force. The stepper motor itself does not provide feedback. There are multiple ways to keep track of the position the motor has moved it's load. Stepper circuits normally have a "Home" position switch (such as neutral aileron stick position) then the controller or software keeps track of the precision steps in both directions from "Home". With this arrangement, if torque of stepper motor is exceeded, > the motor will stall or slip X number of uncommanded steps which would cause a loss of position tracking. With an additional feedback circuit design (such as a potentiometer or rheostat) you could keep track of the aileron deflection degrees RT or LT slewing the stepper to the desired position (Move clockwise until Aileron LT equals 5 degrees). > > I believe the servo with clutch approach would be more simple, lighter, and less prone to produce elec. noise. > > Have fun, > Mike Mckenna > > > > > > From: "Ed Anderson" <eanderson(at)carolina.rr.com> > > Date: 2005/03/14 Mon AM 07:37:55 EST > > To: > > Subject: Stepper Motor Re: Roll your own auto pilot? Re: RV-List: Auto Pilots > > > > > > Hi Doug, > > > > I am not that familiar with the details of stepper motors, although I do > > understand the concept. My question is what aspect of the stepper motor > > makes it better suited for this application? Does a stepper motor not > > offer "resistance" as does a servo without a clutch may do? Does a stepper > > motor provide "position" feed back? or does it already "know" (based on the > > command sent) what position it will be activated to reach. > > > > Ed Anderson > > > > ----- Original Message ----- > > From: "Doug Gray" <dgra1233(at)bigpond.net.au> > > To: > > Subject: Re: Roll your own auto pilot? Re: RV-List: Auto Pilots > > > > > > > > > > Guys, this is a great discussion. Please keep it online so we can all > > benefit. > > > > > > I have dreams of doing the same myself when I am finished my RV-6. > > > > > > The stepper motor servo seems to be the most practical solution, saves > > building a clutched servo. A > > > stepper can be driven from buffered outputs from a microcontroller. I have > > done this myself for a > > > job many years ago but it didnt have the torque I had expected. Didn't get > > to the bottom of that at > > > the time. I would have anticipated quite a lot of drag for these. > > > > > > Also, the stepper motor could possibly be liberated from a dead printer. > > > > > > Approximatly how big is the tru-track(?) stepper? Can anyone glean a > > little more information. > > > > > > Doug Gray > > > '6 Fuse, now off the jig. > > > > > > > > > Ed Anderson wrote: > > > > > > > > Hi Bill, > > > > > > > > Just got back from week end with Tracy and Laura Crook - great as > > always. > > > > > > > > Yes, I found some code for an "Inverted Pendulum" that looks like it > > will > > > > provide a basis for the PID code. They do some neat tricks with clock > > > > frequency and sampling rates to make the math (shifts) much quicker. > > > > > > > > Yes, the 1/3 scale model servos produce torque equal and greater than > > that > > > > shown in the autopilot specs on servos - so no problem there. However, > > I > > > > have not been able to find one with any type of clutch which as you > > indicate > > > > is desirable. > > > > > > > > My initial thoughts on that aspect of the problem is to have the servo > > push > > > > a rod that goes through a hole in a tab attached to aileron bell crank. > > The > > > > rod would have springs on both sides of the tab (conceptually similar to > > > > Van's elCheapo spring trim system which I use in my RV-6A). However, > > there > > > > are some problems with that concept, so don't know if that would work, > > but > > > > might be worth a try. On the otherhand adapting a magnetic clutch might > > be > > > > a more elegant way to go. > > > > > > > > Thanks for the suggestions > > > > > > > > Ed > > > > > > > > Ed Anderson > > > > RV-6A N494BW Rotary Powered > > > > Matthews, NC > > > > eanderson(at)carolina.rr.com > > > > > > > > > > > > ----- Original Message ----- > > > > From: "Bill Dube" <bdube(at)al.noaa.gov> > > > > To: > > > > Subject: Re: Roll your own auto pilot? Re: RV-List: Auto Pilots > > > > > > > > > > > > > > > >> > > > >> > > > > > >>> > > > >>>I am currently playing with a design for a heading hold -wing leveler. > > I > > > >>>have the electronic components mocked up in a electronic simulation > > > >> > > > > (PSPICE) > > > > > > > >>>at this point. I am still debating whether to go with the analog > > > >> > > > > approach > > > > > > > >>>or the digital using a PIC Microchip. The digital clearly offers more > > > >> > > > > move > > > > > > > >>>for growth and change but the complexity of the algorithms are a bit > > > >> > > > > much. > > > > > > > >>>The analog looks to be more straight forward - but with limited growth > > > >>>capability. > > > >> > > > >> You can easily find PID code for the PIC or nearly any other > > > >>embedded controller. Use that stock code as the core for your system and > > > >>you will save yourself a ton of programming and de-bugging work. > > > >> > > > >> > > > >> > > > >>> I am looking to make a simply (inexpensive) system that will start > > out > > > >> > > > > as > > > > > > > >>>an manual electric aileron trim and progress from there. I believe > > that > > > >> > > > > a > > > > > > > >>>Cascading set of simple OpAmp PID controllers looks to be the best bet > > > >> > > > > (and > > > > > > > >>>least expensive) for smooth operation. This is basically two control > > > >>>loops - the outside loop would be comparing a heading signal to your > > set > > > >>>heading the difference would generally a roll angle requirement this > > > >> > > > > would > > > > > > > >>>feed to the inside loop where the current roll angle would be compared > > to > > > >>>the command roll and if a difference exists the inner list would > > generate > > > >> > > > > a > > > > > > > >>>roll rate command which would end up driving the servo. > > > >> > > > >> That makes sense. Feed in the rate sensor information to the > > > > > > > > inner > > > > > > > >>loop to keep it stable and reduce the sensitivity to noise on the > > heading > > > >>input. Easier to do digitally, by the way. > > > >> > > > >> > > > >>> A small difference > > > >>>in heading would generate a small roll rate and a larger difference a > > > >> > > > > faster > > > > > > > >>>roll rate (with limits of course - probably 15 deg max). Obviously > > quite > > > >> > > > > a > > > > > > > >>>bit more complex than this brief description - but that's the general > > > >> > > > > idea. > > > > > > > >>>The Unit is intended for VFR ONLY and will probably use a 1/3 scale > > model > > > >>>aircraft servo. > > > >> > > > >> Would that have the torque needed? Also, how do you plan to > > > > > > > > clutch > > > > > > > >>the servo to allow manual over-ride? > > ________________________________________________________________________________
From: "dave" <dford(at)michweb.net>
Subject: Sanding out paint
Date: Mar 14, 2005
>Rich, That stuff is tuff as nails!! Very hard to sand and buff back up to a nice finish. I would sand the orange peel and use Clear over the whole aircraft at this point. Imron is available in clear. ----- Am getting ready to paint and wondering if it would be more forgiving to use a 2 stage base/clear for sanding out any orange peel then applying clear to bring out the shine without sacrificing the finish in single stage scenario. Dave Ford RV6 ________________________________________________________________________________
From: "J D Newsum" <jnewsum1(at)msn.com>
Subject: epanelbuilder
Date: Mar 14, 2005
When you create a panel using Epanel, the program stores a file on your hard disk. Every so often, the keeper of the Epanel program updates the program with more instruments, and the file stored on your hard disk becomes incompatible with the latest Epanel program. On the Epanel site there is a note on what to do if you have problems that looks like this. It reads -- "This application works only with Internet Explorer version 5.0 and newer. If you are experiencing lockup problems CLICK HERE" Follow the instructions, delete the file on your hard drive and Epanel will stop locking up (until the next time the program is updated) The trick is finding out where that *.xml file is located. Once you find it and delete it, the Epanel program will work great until the next update. Of course you will have to rebuild your dream panel design all over again but what the heck, that is half the fun. JD -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of DOUGPFLYRV(at)aol.com Subject: Re: RV-List: epanelbuilder In a message dated 3/14/2005 6:08:02 P.M. Central Standard Time, ronschreck(at)alltel.net writes: Can someone tell me why epanelbuilder locks up Internet Explorer every time I try to use the site? Am I doing something wrong? It even locks up when I try to access the link to their email. I have the same problem. d. preston ________________________________________________________________________________
Date: Mar 14, 2005
From: sarg314 <sarg314(at)comcast.net>
Subject: teflon hose assembly problems
I decided to try to make my own fuel and oil hoses. I tried to get the high quality aluminum racing fittings (Earl's) but the factory can't meet demand right now, so I ended up with mostly steel fittings from Earl's for the -4 fittings and Russell for the -6 (both are AN). The hose is Earl's "speed flex" steel braided teflon. These are 3 part fittings with a 1) "nut" or socket, 2) a ferrule (sometimes called an olive) and 3) the nipple. The aluminum Earl's fittings, which I can only get a few of, are great. They seem to assemble onto the hoses pretty easily. But the Russells are giving me fits. Either I can't get the ferrule pushed over the teflon hose without ruining it, or more commonly I can't get the hose+ferrule pushed onto the nipple. In the latter case a ridge forms in the soft teflon and it's nearly impossible to push the tube part of the the nipple past it. My success rate seems to be about one good fitting mounted in 3 or 4 attempts. Since you need 2 fittings on each hose, I am batting zero so far for finished hoses. I'm just about ready to chuck it all and call Precision Hose Technology Inc., or somebody like them and cough up the money to get them all pre-made. The purpose if this email is to see if any one can give me any tips on how to assemble these things more reliably. Some lubricant on the nipple perhaps? Some obscure trick to get the hose to slip on over the nipple??? Thanks, -- Tom Sargent, RV-6A, engine. ________________________________________________________________________________
From: "steven dinieri" <capsteve(at)adelphia.net>
Subject: Canadian interested in gettng builder assistance in USA
Date: Mar 15, 2005
Also the faa inspectors won't get involved in any inspection except the final. So incremental inspections would have to done via eaa tech counselor or perhaps an AP mech. Which may not help meet the requirements of Canadian inspection procedures. Fwiw, perhaps a dar could help.. Steve d N221rv, n223rv, n231rv(rv10) >I'm looking at possibly getting some serious builder assistance from a >fellow in the USA. I would be present and doing 90% of work. > >Anyone know how this will affect my ability to complete the kit in Canada >considering that most of the airframe will have been inspected by US >inspectors. I honestly don't know how much I would get done down south but >I'm thinking between 75 - 95% again I would be present and hands on for the >entire building process. > The fact that you used builder assistance won't be a problem, as that is now specifcally allowed in Canada. But I am almost certain that you will need to have the inspections done by either Transport Canada, or the MDRA inspectors. The MDRA has been delegated to do inspections in Canada, so I recommend that you contact them to discuss this: ________________________________________________________________________________
Date: Mar 15, 2005
From: Mickey Coggins <mick-matronics(at)rv8.ch>
Subject: Re: Strobe Lighting
Hi, I didn't know the strobes needed lenses over them. I was just planning on popping the strobe head into the sheared wingtip light area and be done with it. Is the one you are talking about this one: Part Number = LN A612 LENS,CLEAR and the ACS part: WHELEN LENS RETAINER A426 $28.300 Thanks, Mickey Charlie Kuss wrote: > > Scott, > For a 3 strobe system, the Nova 90 watt unit is the one that is the equal > of the Whelen system (as regards power). This unit exceeds the light output > currently required by the FAA. You will need to install the Whelen strobe > lens and retainers over the strobe heads (aka bulbs). Vans has the best > price on the lens, go to ACS for the lens retainers. The lens are needed > with both the Whelen and Nova units. The FAA wants the majority of the > light to be biased in the horizontal plane. That is accomplished via the > lens. FYI Nova replacement bulbs are $24.95 each, versus $59.95 for the > Whelen replacements. > Charlie Kuss > > >> >> All, I'm fighting tooth and nail trying to resist buying the $780 system >>6 strobe unit from vans. I am looking at getting some recycled nav >>lights, and just installing nova-type strobes. I know the regulations >>for night flight are somewhat specific in the visibility of the strobes, >>and I had a few questions: * Assuming I go with a 3 strobe scenario >>(wingtips and tail), is it a problem if the strobe head is on the forward >>facing portion of the sheared wingtip (nav light would be on portion >>parallel to fuselage)?* For those using the NOVA supply, what is the >>preferred output (60, 80, or 90)?* Anyone with a "seasoned" similar setup >>care to comment on the reliability of the NOVA solution (as opposed to >>Whelan)? Thanks,Scott7A >> -- Mickey Coggins http://www.rv8.ch/ #82007 Wiring ________________________________________________________________________________
From: "Tom & Cathy Ervin" <tcervin(at)valkyrie.net>
Subject: Re: Sanding out paint
Date: Mar 15, 2005
That's exactly the way I did mine. PPG base & clear coat. Tom in Ohio ----- Original Message ----- From: "dave" <dford(at)michweb.net> Subject: RV-List: Sanding out paint > > >>Rich, That stuff is tuff as nails!! Very hard to sand and buff back up >>to > a nice finish. I would sand the orange peel and use Clear over the whole > aircraft at this point. Imron is available in clear. > > ----- > Am getting ready to paint and wondering if it would be more forgiving to > use a 2 stage base/clear for sanding out any orange peel then applying > clear to bring out the shine without sacrificing the finish in single > stage scenario. > > Dave Ford > RV6 > > > ________________________________________________________________________________
Date: Mar 15, 2005
From: Doug Gray <dgra1233(at)bigpond.net.au>
Subject: Re: Auto
Pilots Ed, Here are a few hits from google on the subject. http://www.st.com/stonline/books/ascii/docs/1679.htm http://www.doc.ic.ac.uk/~ih/doc/stepper/ Personally I like the clutched servo option best but it was only when someone mentioned that steppers had been used for an AP servo I got thinking. First - are we certain the tru-trac servo is a stepper? It may be one of a number of motor styles, one which comes to mind is a syncro drive, another is a selsyn synchronous motor. The beauty of he stepper is that it has significant torque at low speeds so does not need a gearbox. Direct drive means no backlash and no multiplication of the motor drag load. Without electrical drive the drag resistance is from the permanent field magnets acting on the armature core. Perhaps there are varients that do not have permanent magnets, I would expect these to be nearly free turning. They do not have a position sensor as such, but when the drive signals are applied the motor will cog to the next immediate step. Sequencing the voltage on the field coils will cause the motor to step to the next step, reverse the sequence the motor steps back. Half steps are also possible. The motor fields at minimum could be driven by 4 suitably buffered parallel output pins of a microcontroller. The sheer simplicity of these has some appeal but the output would represent deltas to the current aileron position, the system however does not know where the zero deflection actually is. I don't know if this matters, but it is a question to resolve in the design. Doug Gray Ed Anderson wrote: > > Hi Mike, > > Yes, I recall our conversation. I appreciate your input as I only have a > conceptual understanding of a Stepper motor. My inclination is to go with > what I do understand and that is the Servo motor. The stepper sounds like > it would work but like most things just a different set of limitations and > challenges {:>). I had not considered that the stepper might produce more > EMF - certainly not desirable - I am certain it could be shielded but at > this moment not certain what the advantage of the stepper would be - unless > simply considerably cheaper than the aircraft servos. I had thought a > stepper might not have "resistance" to pilot inputs, but from what you > explained that does not look to necessarily be the case. > > So much to learn - so little time {:>) > > Thanks again > > Ed > > Ed Anderson > RV-6A N494BW Rotary Powered > Matthews, NC > eanderson(at)carolina.rr.com > > > ----- Original Message ----- > From: <mmckenna(at)bellsouth.net> > To: > Subject: Re: Stepper Motor Re: Roll your own auto pilot? Re: RV-List: Auto > Pilots > > > >> >>Hi Ed, >> >> I enjoyed talking with you at Leeward's, I told you I was an Electronics > > Tech. I am no expert but I have had some experience with stepper motors and > servos. I think you would find stepper motors and there drives to cause a > lot of RF noise. They move one step (say 2 deg/step) when commanded to. So > command 100 steps - move 200 deg rotation. Change rotation direction at will > with command. The higher their torque is, the harder it would be to overcome > their commanded position. So to override the stepper motor with manual > control stick input could be an undesirably high control stick force. The > stepper motor itself does not provide feedback. There are multiple ways to > keep track of the position the motor has moved it's load. Stepper circuits > normally have a "Home" position switch (such as neutral aileron stick > position) then the controller or software keeps track of the precision steps > in both directions from "Home". With this arrangement, if torque of stepper > motor is exceeded, > >> the motor will stall or slip X number of uncommanded steps which would > > cause a loss of position tracking. With an additional feedback circuit > design (such as a potentiometer or rheostat) you could keep track of the > aileron deflection degrees RT or LT slewing the stepper to the desired > position (Move clockwise until Aileron LT equals 5 degrees). > >> I believe the servo with clutch approach would be more simple, lighter, > > and less prone to produce elec. noise. > >> Have fun, >>Mike Mckenna >> >> >> >>>From: "Ed Anderson" <eanderson(at)carolina.rr.com> >>>Date: 2005/03/14 Mon AM 07:37:55 EST >>>To: >>>Subject: Stepper Motor Re: Roll your own auto pilot? Re: RV-List: Auto >> > Pilots > >>> >>>Hi Doug, >>> >>>I am not that familiar with the details of stepper motors, although I do >>>understand the concept. My question is what aspect of the stepper motor >>>makes it better suited for this application? Does a stepper motor not >>>offer "resistance" as does a servo without a clutch may do? Does a >> > stepper > >>>motor provide "position" feed back? or does it already "know" (based on >> > the > >>>command sent) what position it will be activated to reach. >>> >>>Ed Anderson >>> >>>----- Original Message ----- >>>From: "Doug Gray" <dgra1233(at)bigpond.net.au> >>>To: >>>Subject: Re: Roll your own auto pilot? Re: RV-List: Auto Pilots >>> >>> >>> >>>> >>>>Guys, this is a great discussion. Please keep it online so we can all >>> >>>benefit. >>> >>>>I have dreams of doing the same myself when I am finished my RV-6. >>>> >>>>The stepper motor servo seems to be the most practical solution, saves >>> >>>building a clutched servo. A >>> >>>>stepper can be driven from buffered outputs from a microcontroller. I >>> > have > >>>done this myself for a >>> >>>>job many years ago but it didnt have the torque I had expected. Didn't >>> > get > >>>to the bottom of that at >>> >>>>the time. I would have anticipated quite a lot of drag for these. >>>> >>>>Also, the stepper motor could possibly be liberated from a dead >>> > printer. > >>>>Approximatly how big is the tru-track(?) stepper? Can anyone glean a >>> >>>little more information. >>> >>>>Doug Gray >>>>'6 Fuse, now off the jig. >>>> >>>> >>>>Ed Anderson wrote: >>>> >>>> > > >>>>>Hi Bill, >>>>> >>>>>Just got back from week end with Tracy and Laura Crook - great as >>>> >>>always. >>> >>>>>Yes, I found some code for an "Inverted Pendulum" that looks like it >>>> >>>will >>> >>>>>provide a basis for the PID code. They do some neat tricks with >>>> > clock > >>>>>frequency and sampling rates to make the math (shifts) much quicker. >>>>> >>>>>Yes, the 1/3 scale model servos produce torque equal and greater >>>> > than > >>>that >>> >>>>>shown in the autopilot specs on servos - so no problem there. >>>> > However, > >>>I >>> >>>>>have not been able to find one with any type of clutch which as you >>>> >>>indicate >>> >>>>>is desirable. >>>>> >>>>>My initial thoughts on that aspect of the problem is to have the >>>> > servo > >>>push >>> >>>>>a rod that goes through a hole in a tab attached to aileron bell >>>> > crank. > >>>The >>> >>>>>rod would have springs on both sides of the tab (conceptually >>>> > similar to > >>>>>Van's elCheapo spring trim system which I use in my RV-6A). >>>> > However, > >>>there >>> >>>>>are some problems with that concept, so don't know if that would >>>> > work, > >>>but >>> >>>>>might be worth a try. On the otherhand adapting a magnetic clutch >>>> > might > >>>be >>> >>>>>a more elegant way to go. >>>>> >>>>>Thanks for the suggestions >>>>> >>>>>Ed >>>>> >>>>>Ed Anderson >>>>>RV-6A N494BW Rotary Powered >>>>>Matthews, NC >>>>>eanderson(at)carolina.rr.com >>>>> >>>>> >>>>>----- Original Message ----- >>>>>From: "Bill Dube" <bdube(at)al.noaa.gov> >>>>>To: >>>>>Subject: Re: Roll your own auto pilot? Re: RV-List: Auto Pilots >>>>> >>>>> >>>>> >>>>> >>>>>> >>>>>> >>>>>> >>>>>> >>> >>> >>>>>>>I am currently playing with a design for a heading hold -wing >>>>>> > leveler. > >>>I >>> >>>>>>>have the electronic components mocked up in a electronic simulation >>>>>> >>>>>(PSPICE) >>>>> >>>>> >>>>>>>at this point. I am still debating whether to go with the analog >>>>>> >>>>>approach >>>>> >>>>> >>>>>>>or the digital using a PIC Microchip. The digital clearly offers >>>>>> > more > >>>>>move >>>>> >>>>> >>>>>>>for growth and change but the complexity of the algorithms are a >>>>>> > bit > >>>>>much. >>>>> >>>>> >>>>>>>The analog looks to be more straight forward - but with limited >>>>>> > growth > >>>>>>>capability. >>>>>> >>>>>> You can easily find PID code for the PIC or nearly any >>>>> > other > >>>>>>embedded controller. Use that stock code as the core for your system >>>>> > and > >>>>>>you will save yourself a ton of programming and de-bugging work. >>>>>> >>>>>> >>>>>> >>>>>> >>>>>>> I am looking to make a simply (inexpensive) system that will >>>>>> > start > >>>out >>> >>>>>as >>>>> >>>>> >>>>>>>an manual electric aileron trim and progress from there. I believe >>>>>> >>>that >>> >>>>>a >>>>> >>>>> >>>>>>>Cascading set of simple OpAmp PID controllers looks to be the best >>>>>> > bet > >>>>>(and >>>>> >>>>> >>>>>>>least expensive) for smooth operation. This is basically two >>>>>> > control > >>>>>>>loops - the outside loop would be comparing a heading signal to >>>>>> > your > >>>set >>> >>>>>>>heading the difference would generally a roll angle requirement >>>>>> > this > >>>>>would >>>>> >>>>> >>>>>>>feed to the inside loop where the current roll angle would be >>>>>> > compared > >>>to >>> >>>>>>>the command roll and if a difference exists the inner list would >>>>>> >>>generate >>> >>>>>a >>>>> >>>>> >>>>>>>roll rate command which would end up driving the servo. >>>>>> >>>>>> That makes sense. Feed in the rate sensor information to >>>>> > the > >>>>>inner >>>>> >>>>> >>>>>>loop to keep it stable and reduce the sensitivity to noise on the >>>>> >>>heading >>> >>>>>>input. Easier to do digitally, by the way. >>>>>> >>>>>> >>>>>> >>>>>>> A small difference >>>>>>>in heading would generate a small roll rate and a larger difference >>>>>> > a > >>>>>faster >>>>> >>>>> >>>>>>>roll rate (with limits of course - probably 15 deg max). Obviously >>>>>> >>>quite >>> >>>>>a >>>>> >>>>> >>>>>>>bit more complex than this brief description - but that's the >>>>>> > general > >>>>>idea. >>>>> >>>>> >>>>>>>The Unit is intended for VFR ONLY and will probably use a 1/3 scale >>>>>> >>>model >>> >>>>>>>aircraft servo. >>>>>> >>>>>> Would that have the torque needed? Also, how do you plan to >>>>> >>>>>clutch >>>>> >>>>> >>>>>>the servo to allow manual over-ride? >>>>> >> > > > > > > > ________________________________________________________________________________
From: "Ed Anderson" <eanderson(at)carolina.rr.com>
Subject: Re: Auto Pilots
Date: Mar 15, 2005
Thanks for the URLs, Doug I'll look at them and hopefully pick up a bit more understanding of Stepper motors. As you say there are undoubtedly some variants which could have significant benefits. Ed ----- Original Message ----- From: "Doug Gray" <dgra1233(at)bigpond.net.au> Subject: Re: Stepper Motor Re: Roll your own auto pilot? Re: RV-List: Auto Pilots > > Ed, > > Here are a few hits from google on the subject. > > http://www.st.com/stonline/books/ascii/docs/1679.htm > http://www.doc.ic.ac.uk/~ih/doc/stepper/ > > > Personally I like the clutched servo option best but it was only when someone mentioned that > steppers had been used for an AP servo I got thinking. > > First - are we certain the tru-trac servo is a stepper? It may be one of a number of motor styles, > one which comes to mind is a syncro drive, another is a selsyn synchronous motor. > > The beauty of he stepper is that it has significant torque at low speeds so does not need a gearbox. > Direct drive means no backlash and no multiplication of the motor drag load. > > Without electrical drive the drag resistance is from the permanent field magnets acting on the > armature core. Perhaps there are varients that do not have permanent magnets, I would expect these > to be nearly free turning. > > They do not have a position sensor as such, but when the drive signals are applied the motor will > cog to the next immediate step. Sequencing the voltage on the field coils will cause the motor to > step to the next step, reverse the sequence the motor steps back. Half steps are also possible. > > The motor fields at minimum could be driven by 4 suitably buffered parallel output pins of a > microcontroller. > > The sheer simplicity of these has some appeal but the output would represent deltas to the current > aileron position, the system however does not know where the zero deflection actually is. I don't > know if this matters, but it is a question to resolve in the design. > > Doug Gray > > > Ed Anderson wrote: > > > > Hi Mike, > > > > Yes, I recall our conversation. I appreciate your input as I only have a > > conceptual understanding of a Stepper motor. My inclination is to go with > > what I do understand and that is the Servo motor. The stepper sounds like > > it would work but like most things just a different set of limitations and > > challenges {:>). I had not considered that the stepper might produce more > > EMF - certainly not desirable - I am certain it could be shielded but at > > this moment not certain what the advantage of the stepper would be - unless > > simply considerably cheaper than the aircraft servos. I had thought a > > stepper might not have "resistance" to pilot inputs, but from what you > > explained that does not look to necessarily be the case. > > > > So much to learn - so little time {:>) > > > > Thanks again > > > > Ed > > > > Ed Anderson > > RV-6A N494BW Rotary Powered > > Matthews, NC > > eanderson(at)carolina.rr.com > > > > > > ----- Original Message ----- > > From: <mmckenna(at)bellsouth.net> > > To: > > Subject: Re: Stepper Motor Re: Roll your own auto pilot? Re: RV-List: Auto > > Pilots > > > > > > > >> > >>Hi Ed, > >> > >> I enjoyed talking with you at Leeward's, I told you I was an Electronics > > > > Tech. I am no expert but I have had some experience with stepper motors and > > servos. I think you would find stepper motors and there drives to cause a > > lot of RF noise. They move one step (say 2 deg/step) when commanded to. So > > command 100 steps - move 200 deg rotation. Change rotation direction at will > > with command. The higher their torque is, the harder it would be to overcome > > their commanded position. So to override the stepper motor with manual > > control stick input could be an undesirably high control stick force. The > > stepper motor itself does not provide feedback. There are multiple ways to > > keep track of the position the motor has moved it's load. Stepper circuits > > normally have a "Home" position switch (such as neutral aileron stick > > position) then the controller or software keeps track of the precision steps > > in both directions from "Home". With this arrangement, if torque of stepper > > motor is exceeded, > > > >> the motor will stall or slip X number of uncommanded steps which would > > > > cause a loss of position tracking. With an additional feedback circuit > > design (such as a potentiometer or rheostat) you could keep track of the > > aileron deflection degrees RT or LT slewing the stepper to the desired > > position (Move clockwise until Aileron LT equals 5 degrees). > > > >> I believe the servo with clutch approach would be more simple, lighter, > > > > and less prone to produce elec. noise. > > > >> Have fun, > >>Mike Mckenna > >> > >> > >> > >>>From: "Ed Anderson" <eanderson(at)carolina.rr.com> > >>>Date: 2005/03/14 Mon AM 07:37:55 EST > >>>To: > >>>Subject: Stepper Motor Re: Roll your own auto pilot? Re: RV-List: Auto > >> > > Pilots > > > >>> > >>>Hi Doug, > >>> > >>>I am not that familiar with the details of stepper motors, although I do > >>>understand the concept. My question is what aspect of the stepper motor > >>>makes it better suited for this application? Does a stepper motor not > >>>offer "resistance" as does a servo without a clutch may do? Does a > >> > > stepper > > > >>>motor provide "position" feed back? or does it already "know" (based on > >> > > the > > > >>>command sent) what position it will be activated to reach. > >>> > >>>Ed Anderson > >>> > >>>----- Original Message ----- > >>>From: "Doug Gray" <dgra1233(at)bigpond.net.au> > >>>To: > >>>Subject: Re: Roll your own auto pilot? Re: RV-List: Auto Pilots > >>> > >>> > >>> > >>>> > >>>>Guys, this is a great discussion. Please keep it online so we can all > >>> > >>>benefit. > >>> > >>>>I have dreams of doing the same myself when I am finished my RV-6. > >>>> > >>>>The stepper motor servo seems to be the most practical solution, saves > >>> > >>>building a clutched servo. A > >>> > >>>>stepper can be driven from buffered outputs from a microcontroller. I > >>> > > have > > > >>>done this myself for a > >>> > >>>>job many years ago but it didnt have the torque I had expected. Didn't > >>> > > get > > > >>>to the bottom of that at > >>> > >>>>the time. I would have anticipated quite a lot of drag for these. > >>>> > >>>>Also, the stepper motor could possibly be liberated from a dead > >>> > > printer. > > > >>>>Approximatly how big is the tru-track(?) stepper? Can anyone glean a > >>> > >>>little more information. > >>> > >>>>Doug Gray > >>>>'6 Fuse, now off the jig. > >>>> > >>>> > >>>>Ed Anderson wrote: > >>>> > >>>> > > > > > >>>>>Hi Bill, > >>>>> > >>>>>Just got back from week end with Tracy and Laura Crook - great as > >>>> > >>>always. > >>> > >>>>>Yes, I found some code for an "Inverted Pendulum" that looks like it > >>>> > >>>will > >>> > >>>>>provide a basis for the PID code. They do some neat tricks with > >>>> > > clock > > > >>>>>frequency and sampling rates to make the math (shifts) much quicker. > >>>>> > >>>>>Yes, the 1/3 scale model servos produce torque equal and greater > >>>> > > than > > > >>>that > >>> > >>>>>shown in the autopilot specs on servos - so no problem there. > >>>> > > However, > > > >>>I > >>> > >>>>>have not been able to find one with any type of clutch which as you > >>>> > >>>indicate > >>> > >>>>>is desirable. > >>>>> > >>>>>My initial thoughts on that aspect of the problem is to have the > >>>> > > servo > > > >>>push > >>> > >>>>>a rod that goes through a hole in a tab attached to aileron bell > >>>> > > crank. > > > >>>The > >>> > >>>>>rod would have springs on both sides of the tab (conceptually > >>>> > > similar to > > > >>>>>Van's elCheapo spring trim system which I use in my RV-6A). > >>>> > > However, > > > >>>there > >>> > >>>>>are some problems with that concept, so don't know if that would > >>>> > > work, > > > >>>but > >>> > >>>>>might be worth a try. On the otherhand adapting a magnetic clutch > >>>> > > might > > > >>>be > >>> > >>>>>a more elegant way to go. > >>>>> > >>>>>Thanks for the suggestions > >>>>> > >>>>>Ed > >>>>> > >>>>>Ed Anderson > >>>>>RV-6A N494BW Rotary Powered > >>>>>Matthews, NC > >>>>>eanderson(at)carolina.rr.com > >>>>> > >>>>> > >>>>>----- Original Message ----- > >>>>>From: "Bill Dube" <bdube(at)al.noaa.gov> > >>>>>To: > >>>>>Subject: Re: Roll your own auto pilot? Re: RV-List: Auto Pilots > >>>>> > >>>>> > >>>>> > >>>>> > >>>>>> > >>>>>> > >>>>>> > >>>>>> > >>> > >>> > >>>>>>>I am currently playing with a design for a heading hold -wing > >>>>>> > > leveler. > > > >>>I > >>> > >>>>>>>have the electronic components mocked up in a electronic simulation > >>>>>> > >>>>>(PSPICE) > >>>>> > >>>>> > >>>>>>>at this point. I am still debating whether to go with the analog > >>>>>> > >>>>>approach > >>>>> > >>>>> > >>>>>>>or the digital using a PIC Microchip. The digital clearly offers > >>>>>> > > more > > > >>>>>move > >>>>> > >>>>> > >>>>>>>for growth and change but the complexity of the algorithms are a > >>>>>> > > bit > > > >>>>>much. > >>>>> > >>>>> > >>>>>>>The analog looks to be more straight forward - but with limited > >>>>>> > > growth > > > >>>>>>>capability. > >>>>>> > >>>>>> You can easily find PID code for the PIC or nearly any > >>>>> > > other > > > >>>>>>embedded controller. Use that stock code as the core for your system > >>>>> > > and > > > >>>>>>you will save yourself a ton of programming and de-bugging work. > >>>>>> > >>>>>> > >>>>>> > >>>>>> > >>>>>>> I am looking to make a simply (inexpensive) system that will > >>>>>> > > start > > > >>>out > >>> > >>>>>as > >>>>> > >>>>> > >>>>>>>an manual electric aileron trim and progress from there. I believe > >>>>>> > >>>that > >>> > >>>>>a > >>>>> > >>>>> > >>>>>>>Cascading set of simple OpAmp PID controllers looks to be the best > >>>>>> > > bet > > > >>>>>(and > >>>>> > >>>>> > >>>>>>>least expensive) for smooth operation. This is basically two > >>>>>> > > control > > > >>>>>>>loops - the outside loop would be comparing a heading signal to > >>>>>> > > your > > > >>>set > >>> > >>>>>>>heading the difference would generally a roll angle requirement > >>>>>> > > this > > > >>>>>would > >>>>> > >>>>> > >>>>>>>feed to the inside loop where the current roll angle would be > >>>>>> > > compared > > > >>>to > >>> > >>>>>>>the command roll and if a difference exists the inner list would > >>>>>> > >>>generate > >>> > >>>>>a > >>>>> > >>>>> > >>>>>>>roll rate command which would end up driving the servo. > >>>>>> > >>>>>> That makes sense. Feed in the rate sensor information to > >>>>> > > the > > > >>>>>inner > >>>>> > >>>>> > >>>>>>loop to keep it stable and reduce the sensitivity to noise on the > >>>>> > >>>heading > >>> > >>>>>>input. Easier to do digitally, by the way. > >>>>>> > >>>>>> > >>>>>> > >>>>>>> A small difference > >>>>>>>in heading would generate a small roll rate and a larger difference > >>>>>> > > a > > > >>>>>faster > >>>>> > >>>>> > >>>>>>>roll rate (with limits of course - probably 15 deg max). Obviously > >>>>>> > >>>quite > >>> > >>>>>a > >>>>> > >>>>> > >>>>>>>bit more complex than this brief description - but that's the > >>>>>> > > general > > > >>>>>idea. > >>>>> > >>>>> > >>>>>>>The Unit is intended for VFR ONLY and will probably use a 1/3 scale > >>>>>> > >>>model > >>> > >>>>>>>aircraft servo. > >>>>>> > >>>>>> Would that have the torque needed? Also, how do you plan to > >>>>> > >>>>>clutch > >>>>> > >>>>> > >>>>>>the servo to allow manual over-ride? > >>>>> > >> > > > > > > > > > > > > > > > > ________________________________________________________________________________
From: "Ed Anderson" <eanderson(at)carolina.rr.com>
Subject: Re: teflon hose assembly problems
Date: Mar 15, 2005
Tom, There is a tool which has a hollow tube in the center. The Teflon hose goes down the tube (and is protected) as you use the tool to push back the stainless steel braid covering, this keeps from "dinging" the soft Teflon tube while trying to get the braid pushed back. Don't know if you have one of the tools, but I found they made a difference in getting the ferrule on the tube. ED A ----- Original Message ----- From: "sarg314" <sarg314(at)comcast.net> Subject: RV-List: teflon hose assembly problems > > I decided to try to make my own fuel and oil hoses. I tried to get the > high quality aluminum racing fittings (Earl's) but the factory can't > meet demand right now, so I ended up with mostly steel fittings from > Earl's for the -4 fittings and Russell for the -6 (both are AN). The > hose is Earl's "speed flex" steel braided teflon. These are 3 part > fittings with a 1) "nut" or socket, 2) a ferrule (sometimes called an > olive) and 3) the nipple. > > The aluminum Earl's fittings, which I can only get a few of, are great. > They seem to assemble onto the hoses pretty easily. But the Russells > are giving me fits. Either I can't get the ferrule pushed over the > teflon hose without ruining it, or more commonly I can't get the > hose+ferrule pushed onto the nipple. In the latter case a ridge forms > in the soft teflon and it's nearly impossible to push the tube part of > the the nipple past it. My success rate seems to be about one good > fitting mounted in 3 or 4 attempts. Since you need 2 fittings on each > hose, I am batting zero so far for finished hoses. > > I'm just about ready to chuck it all and call Precision Hose Technology > Inc., or somebody like them and cough up the money to get them all > pre-made. The purpose if this email is to see if any one can give me > any tips on how to assemble these things more reliably. Some lubricant > on the nipple perhaps? Some obscure trick to get the hose to slip on > over the nipple??? > > Thanks, > -- > Tom Sargent, RV-6A, engine. > > ________________________________________________________________________________
From: "Charles Heathco" <cheathco(at)comcast.net>
Subject: Wheel pant fairing P.S.
Date: Mar 15, 2005
I ment toask if anyone had seen any speed gain with the addition of the pants fairing?? Charlie jheathco ________________________________________________________________________________
Date: Mar 15, 2005
From: "Bob C. " <flyboy.bob(at)gmail.com>
Subject: Re: epanelbuilder - Printing
What I've done with some success is copy the various objects from epanelbuilder (one at a time including the panel) and paste them into "Power Point" . . . . they end up being larger in that environment. Once you've pasted everything you need you can move them around much like "epanelbuilder" . . . you can then save the panel as a .jpg and/or print from "Power Point". This has been a big help to me! Thank's to Bill for epanelbuilder! Regards, Bob wrote: > > I did what Mr. Glasson suggested on an earlier post. Worked for me. The > only problem I have is printing it out. The panel itself prints but no > instruments or avioincs. Any suggestions?? > Mark Phillips > Williamsville,Illinois > RV-6 Finishing > ----- Original Message ----- > From: <DOUGPFLYRV(at)aol.com> > To: > Subject: Re: RV-List: epanelbuilder > > > > > > > In a message dated 3/14/2005 6:08:02 P.M. Central Standard Time, > > ronschreck(at)alltel.net writes: > > > > Can someone tell me why epanelbuilder locks up Internet Explorer every > > time > > I try to use the site? Am I doing something wrong? It even locks up > > when I > > try to access the link to their email. > > > > > > I have the same problem. > > d. preston > > > > > > > > > ________________________________________________________________________________
From: "Glaeser, Dennis A" <dennis.glaeser(at)eds.com>
Subject: Re: epanelbuilder - Printing
Date: Mar 15, 2005
I have a program called "ScreenSeize" that I downloaded from the PC Magazine website (www.pcmag.com) a while back. It allows you to copy any part of the screen and then paste it into Word, PowerPoint, ... I usually grab the whole panel, but you could also grab individual items like Bob did as well. Add my kudos to Bill for epanelbuilder! Dennis Glaeser What I've done with some success is copy the various objects from epanelbuilder (one at a time including the panel) and paste them into "Power Point" . . . . they end up being larger in that environment. Once you've pasted everything you need you can move them around much like "epanelbuilder" . . . you can then save the panel as a .jpg and/or print from "Power Point". This has been a big help to me! Thank's to Bill for epanelbuilder! Regards, Bob ________________________________________________________________________________
Date: Mar 15, 2005
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: teflon hose assembly problems
sarg314 wrote: > I'm just about ready to chuck it all and call Precision Hose Technology > Inc., or somebody like them and cough up the money to get them all > pre-made. The purpose if this email is to see if any one can give me > any tips on how to assemble these things more reliably. Some lubricant > on the nipple perhaps? Some obscure trick to get the hose to slip on > over the nipple??? There is a bottle of STP oil treatment on my workbench; this is the slimiest stuff known to man! :-) It is also great for lubricating hose fittings during assembly. I dip the end of the hose and the inner fitting in the STP just before assembly. Sam Buchanan ________________________________________________________________________________
Date: Mar 15, 2005
From: "Matt Johnson" <matt(at)n559rv.com>
Subject: Tail Dragger Question...
(not processed: message from valid local sender) I am currently on the wing kit of an RV-7A and was wondering a few questions... 1. If I wanted to convert to a tail wheel at this point, it looks like the only problem I would have is during the empennage stage drilling some holes at the bottom of the vertical stabilizer that were specific to the nose wheel configuration. Could I go back and redrill the holes for the tail wheel configuration without re-doing the whole vertical stabilizer rear spar? or would I need to replace the piece? 2. How much more on average is insurance on a tail dragger? (10%, 20%, 50%)? I have no tail dragger time either... 3. Does resell value decrease/increase with a tail dragger? I heard it decreases because fewer buyers are comfortable with it. Is this true? how much does it really affect resellability? I think that is it, I am just doing some initial feasibility investigation into the possibility. Thanks. - Matt Johnson ________________________________________________________________________________
From: Wheeler North <wnorth(at)sdccd.edu>
Subject: Dynon Report
Date: Mar 15, 2005
Well, rumour has it that the Dynon folks are soon to be releasing their new D10 EMS engine monitoring system. So far the only thing I can tell you about it is that it's sweet little package that displays a lot of info. All of which you can ignore because the audio will let you know when its time to pucker up. All limits are programmable, and everything measured can be alarmed via light or audio. It will sense Tach MAP cht egt op ot fp 4 fuel levels fuel flow volts amps cat tit and few other programmable inputs like a contact for say "door closed" or "gear down" plus for those of you who have their EFIS it will display that data on this screen, which is good for mounting it in a side by side configuration so the copilot gets to play as well. It will also have a data port so one can do data logging. Not yet quite sure how that will work out in terms of format, but I think the goal will be to use a spreadsheet to graph all that cool data. It would be very cool if the EFIS could do this in a form that could then be used to drive an EFIS simulator so one could review their last flight, both in terms of flight parameters, but also engine parameters. The EFIS does data log, but I don't think the simulator is available... hint hint. Anyways, since I don't work for Dynon, and they haven't given me any indication that it will be available on a specific date, to the general market, all I can tell you is that the little bugger is really cool,,,, oops, I mean looks like it will be really cool. Is really easy to,,,, oops, I mean looks like it will be really easy to install, and if I were building a new plane right now for day VFR I would buy both, with a steam ASI and Altimeter in a cross pattern, and go flying. Who needs all that other stuff. 4 holes, a few switches, and yank the pull start cord... wheeeeeee ta ta W ________________________________________________________________________________
From: Hopperdhh(at)aol.com
Date: Mar 15, 2005
Subject: Re: More On lost power on takeopff
In a message dated 3/14/05 10:54:35 A.M. US Eastern Standard Time, cheathco(at)comcast.net writes: --> RV-List message posted by: "Charles Heathco" Thanks everyone for the responses. I am subsc to digest only to keep box from overflowing so get each morn. my 6a has run Mogas since built, and have gotten direct responses from Mogas burners that it is vaporlock problem, along with tips on how to avoid it. My gas lines are insulated, but I think some way of diverting some air to the fuel pump and carb would be a good idea. any sugestions? charlie Charlie, The engine will run quite a while on the fuel in the float bowl -- several seconds even at full power. Be sure that your tank is feeding during acceleration by finding a place to get the tail down to about a 30 degree angle and see if it will still run OK -- while sitting still of course! Could the fitting in the tank have come loose allowing the fuel to unport? I would think that could only happen to one tank unless you are the unluckiest guy on earth. Regards, Dan Hopper Walton, IN RV-7A (In the paint shop) ________________________________________________________________________________
Date: Mar 15, 2005
From: Jim Duckett <perfeng(at)3rivers.net>
Subject: Prepping. Priming, Painting, Etc.
Hi Guys, As with many others on the List, I have explained many options and techniques that can be used to finish your aircraft. I would advise you to check the archives prior to asking your questions. Many of the same questions were addressed just a few months ago. Please don't take this the wrong way but, do a little research first. If your question is still not satisfied, I would invite you to query the List or e-mail those of us with some experience directly. Just my 2 cents... Jim Duckett N708JD ________________________________________________________________________________
From: Hopperdhh(at)aol.com
Date: Mar 15, 2005
Subject: Re: teflon hose assembly problems
Tom, I'm not quite sure why you needed Teflon hose. I made some of my oil hoses from the fittings and SS braided synthetic rubber hose that Vans sells. The hose that I used was Aeroquip AE701. I'm not sure if it came from A/C Spruce or Vans, actually. My success rate was 100% including testing them to 1000 PSI with a modified bottle jack for a pump, and using them on the plane. Ask Vans for the instruction sheet. Someone else on the list suggested a grease gun for a pressure source. "T" a gauge into the system, fill the hoses up with motor oil and connect to the pump and test. Sorry, if I missed some of this thread. Hoping to be of some help. Dan Hopper Walton, IN RV-7A (Flying for 72 hours, in paint shop now) In a message dated 3/15/05 12:12:33 A.M. US Eastern Standard Time, sarg314(at)comcast.net writes: I'm just about ready to chuck it all and call Precision Hose Technology Inc., or somebody like them and cough up the money to get them all pre-made. The purpose if this email is to see if any one can give me any tips on how to assemble these things more reliably. Some lubricant on the nipple perhaps? Some obscure trick to get the hose to slip on over the nipple??? Thanks, -- Tom Sargent, RV-6A, engine. ________________________________________________________________________________
From: "Bob Hasson" <hassonr(at)theriver.com>
Subject: Teflon hose assembly problems
Date: Mar 15, 2005
Dan, All flex hoses used in aviation applications (except Teflon lined) have a recommended service life, after which they should be replaced. Properly assembled and tested Teflon lined hoses should last the life of the airplane. Bob RV-6A 365 hours -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Hopperdhh(at)aol.com Subject: Re: RV-List: teflon hose assembly problems Tom, I'm not quite sure why you needed Teflon hose. I made some of my oil hoses from the fittings and SS braided synthetic rubber hose that Vans sells. The hose that I used was Aeroquip AE701. I'm not sure if it came from A/C Spruce or Vans, actually. My success rate was 100% including testing them to 1000 PSI with a modified bottle jack for a pump, and using them on the plane. Ask Vans for the instruction sheet. Someone else on the list suggested a grease gun for a pressure source. "T" a gauge into the system, fill the hoses up with motor oil and connect to the pump and test. Sorry, if I missed some of this thread. Hoping to be of some help. Dan Hopper Walton, IN RV-7A (Flying for 72 hours, in paint shop now) In a message dated 3/15/05 12:12:33 A.M. US Eastern Standard Time, sarg314(at)comcast.net writes: I'm just about ready to chuck it all and call Precision Hose Technology Inc., or somebody like them and cough up the money to get them all pre-made. The purpose if this email is to see if any one can give me any tips on how to assemble these things more reliably. Some lubricant on the nipple perhaps? Some obscure trick to get the hose to slip on over the nipple??? Thanks, -- Tom Sargent, RV-6A, engine. ________________________________________________________________________________
From: "Martin Hone" <mctrader(at)bigpond.net.au>
Subject: Re: RVers near Alice Springs, Australia?
Date: Mar 16, 2005
G'day Tim, Don't know how much RV activity there would be arount the Alice, particularly that time of year, being very warm. There is a bunch of RVer's on both the East and West coasts, but you will be a long, long way from there. FWIW - I may well be at the Alice with a group of home-builders around July. Cheers Martin In Oz ________________________________________________________________________________
Date: Mar 15, 2005
From: John <n1cxo320(at)salidaco.com>
Subject: Strange - coincidence?
I was looking at the Sensenich ad in the April Kit Planes magazine today and there was a promo from a builder/pilot lauding the Sensenich prop...even mentioned it was an 85-inch unit....I thought that was vaugely familiar, so I looked up his name in the Matronics archives and in a posting by a person with that exact same name on Oct 21, 2001, the poster complained about his 85-inch Sensenich prop, that he could not get over 60% power while staying under 2,700-RPM.. But in the Sensenich ad it was stated that the only other RV that could pass him was a 220-HP RV4 .I sent an e-mail to the lister to see what had changed, and the e-mail 'bounced' so I don't know what's going on. Very odd. John ________________________________________________________________________________
Date: Mar 15, 2005
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Re: Prepping. Priming, Painting, Etc.
Jim Duckett wrote: > >Hi Guys, >As with many others on the List, I have explained many options and >techniques that can be used to finish your aircraft. >I would advise you to check the archives prior to asking your questions. > Many of the same questions were addressed just a few months ago. >Please don't take this the wrong way but, do a little research first. > If your question is still not satisfied, I would invite you to query >the List or e-mail those of us with some experience directly. > >Just my 2 cents... > >Jim Duckett N708JD > Are there any computer gurus on the list that would be willing to set up a wiki? Would Matt be willing to host one? It's kind of like a dynamic FAQ file. http://www.google.com/search?hl=en&q=wiki&btnG=Google+Search http://wiki.org/wiki.cgi?WhatIsWiki Once they are set up, anyone given privileges can alter/add/delete any info at any time. This might sound chaotic, but the concept seems to work pretty well. Anyone willing to do so can add info in a much more concise format so we won't need to wade through dozens or hundreds or even thousands of emails. The thousands of emails on primer could probably be condensed to a few dozen overall opinions & have all bases covered without the info being repeated. Charlie ________________________________________________________________________________
From: "Kevin Williams" <kevinsky18(at)hotmail.com>
Subject: Canadian interested in gettng builder assistance in USA
Date: Mar 15, 2005
I contacted Wally Anderson of Synergyair builder assistance fellow. I have to say Wally was very responsive and straight forward. It was good to get his quick feed back on all my questions. Here is what he had to say on the subject of partially building in the US then trying to ship to Canada. "Hello Kevin You have a major problem on your hands. They will not allow you to close out any parts with out an inspection. I have asked a good friend in Canada if there is a way around it and there seem to be no way. Sorry You could get a lot done but you better talk to an inspector in your area first. Wally" So partial completion is a no go. It's still not clear how a flying and signed off experimental aircraft would be treated by the Canadian aviation authority. Has anyone here ever been involved with transfering a US built, flying and signed off experiment plane into Canada? Kevin Yellowknife, NT, Canada RV-8 Wanna Be Builder From: "steven dinieri" <capsteve(at)adelphia.net> Subject: RE: RV-List: Canadian interested in gettng builder assistance in USA Date: Tue, 15 Mar 2005 00:21:15 -0500 Also the faa inspectors won't get involved in any inspection except the final. So incremental inspections would have to done via eaa tech counselor or perhaps an AP mech. Which may not help meet the requirements of Canadian inspection procedures. Fwiw, perhaps a dar could help.. Steve d N221rv, n223rv, n231rv(rv10) >I'm looking at possibly getting some serious builder assistance from a >fellow in the USA. I would be present and doing 90% of work. > >Anyone know how this will affect my ability to complete the kit in Canada >considering that most of the airframe will have been inspected by US >inspectors. I honestly don't know how much I would get done down south but >I'm thinking between 75 - 95% again I would be present and hands on for the >entire building process. > The fact that you used builder assistance won't be a problem, as that is now specifcally allowed in Canada. But I am almost certain that you will need to have the inspections done by either Transport Canada, or the MDRA inspectors. The MDRA has been delegated to do inspections in Canada, so I recommend that you contact them to discuss this: ________________________________________________________________________________
Date: Mar 15, 2005
From: Brian Alley <n320wt(at)yahoo.com>
Subject: Wheel Pants
I've been reading the post about composites with much interest. I own and operate Carbon Fiber Composites and have been producing carbon fiber wheel pants for a few years now. I use Mil Spec C-282 carbon fiber, polyester gel coat and a compatiable resin system. I have manufactured my own production quality molds for pressure recovery style wheel pants that fit 5:00X5 wheels and tires. If anyone needs assistance with glass work, you are welcome to call or email me any time. BRIAN ALLEY (N320WT) CARBON FIBER COMPOSITES 101 Caroline Circle Hurricane, WV 25526 304-562-6800 home How are you going to win by a nose if you don't stick out your neck? ________________________________________________________________________________
Date: Mar 15, 2005
From: Kevin Horton <khorton01(at)rogers.com> USA
Subject: Canadian interested in gettng builder assistance in
USA > >I contacted Wally Anderson of Synergyair builder assistance fellow. I have >to say Wally was very responsive and straight forward. It was good to get >his quick feed back on all my questions. Here is what he had to say on the >subject of partially building in the US then trying to ship to Canada. > >"Hello Kevin > >You have a major problem on your hands. They will not allow you to close >out any parts with out an inspection. I have asked a good friend in Canada >if there is a way around it and there seem to be no way. Sorry > >You could get a lot done but you better talk to an inspector in your area >first. > >Wally" > >So partial completion is a no go. It's still not clear how a flying and >signed off experimental aircraft would be treated by the Canadian aviation >authority. Has anyone here ever been involved with transfering a US built, >flying and signed off experiment plane into Canada? There was an exemption to the CARs that expired at the end of January this year. I suspect it has been, or will be extended, or the CARs will shortly be amended to enshine the info in the regs. The exemption allowed foreign amateur-built aircraft to be imported into Canada, if they met the Canadian requirements, and they had flown 100 hours. See paragraph # 7 in Part I: http://www.tc.gc.ca/civilaviation/maintenance/aarpe/Recreational/AppendixC.htm -- Kevin Horton RV-8 (finishing kit) Ottawa, Canada http://www.kilohotel.com/rv8 ________________________________________________________________________________
Date: Mar 15, 2005
From: Lou Bello <loub123@nu-z.net>
Subject: Grand Rapids EFIS
Hello, I live in North East Georgia and need to know if there are folks that are currently flying the Grand Rapids EFIS system in the South Carolina or North East Georgia area that I could see. I am working on the instrument panel of my GlaStar. TIA. Lou Bello. ________________________________________________________________________________
From: "Mark/Micki Phillips" <mphill(at)gcctv.com>
Subject: Garmin GTX327
Date: Mar 15, 2005
Just received my GTX 327 and was wondering what kind of screwdriver unscrews the latching mechanism for the tray?? Mark Phillips Williamsville,Illinois RV-6 Finishing (Wiring) ________________________________________________________________________________
From: "Charles Heathco" <cheathco(at)comcast.net>
Subject: RV6a extreem outside tire wear
Date: Mar 15, 2005
I pulled the pants to check brake pads, and found my tires on both sides were badly worn on the outside. I made a somewhat primitive check and looks like I have mucho toe in. I bought the plane flying. It had 40 hrs on it when I bought it in Nov, and now just under 80. Much of that time has been landing/taxying. I have tried several combinations of wording in archives, Only one mention back in 1995. I am going to dig thru the manual, and would apreciate some advice on how to fix this toe in problem. Charlie heathco ________________________________________________________________________________
From: "Bob Hasson" <hassonr(at)theriver.com>
Subject: RV6a extreem outside tire wear
Date: Mar 15, 2005
Charlie, Your problem may not be toe in. The original tires on my 6A lasted 100 hours and had the same wear pattern that you describe. I replaced them with the best Michelin tire and there is no abnormal wear at 365 hours!!! Bob RV-6A 365 hours -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Charles Heathco Subject: RV-List: RV6a extreem outside tire wear I pulled the pants to check brake pads, and found my tires on both sides were badly worn on the outside. I made a somewhat primitive check and looks like I have mucho toe in. I bought the plane flying. It had 40 hrs on it when I bought it in Nov, and now just under 80. Much of that time has been landing/taxying. I have tried several combinations of wording in archives, Only one mention back in 1995. I am going to dig thru the manual, and would apreciate some advice on how to fix this toe in problem. Charlie heathco ________________________________________________________________________________
Date: Mar 15, 2005
From: Charlie Kuss <chaztuna(at)adelphia.net>
Subject: Re: Need known good mag
Charlie You might want to consider having your magneto(s) overhauled by Howard Lebersky. He is an old timer, who has been overhauling Mags since they were "cutting edge" technology. He's in Okechobee, Florida. He charged my friend, Eric Hensen, $120 per mag to rebuild. He does excellent work. Phone number is 863-467-6464 Charlie Kuss > >I have deceided to go with one mag and one electronic for now on my RV6a, >and both my mags are old and fear they are near end of service. I wonder >if anyone might have a known good mag laying around from an elec >conversion they want o sell. I now have bendix, could convert if have the >wiring. my engine is O-320E2A Charlie heathco, reply to mail > > ________________________________________________________________________________
Date: Mar 15, 2005
From: Dale Mitchell <dfm4290(at)yahoo.com>
Subject: Re: Garmin GTX327
Small Allen wrench. Dale --- Mark/Micki Phillips wrote: > > > Just received my GTX 327 and was wondering what kind > of screwdriver unscrews the latching mechanism for > the tray?? > Mark Phillips > Williamsville,Illinois > RV-6 Finishing (Wiring) > > > > Contributions > any other > Forums. > > http://www.matronics.com/subscription > http://www.matronics.com/FAQ/RV-List.htm > http://www.matronics.com/archives > http://www.matronics.com/photoshare > http://www.matronics.com/emaillists > > > > > > __________________________________ http://smallbusiness.yahoo.com/resources/ ________________________________________________________________________________
From: "Steve Struyk" <rv8striker(at)hotmail.com>
Subject: Re: Garmin GTX327
Date: Mar 15, 2005
Mark, It's not a screw, it's an allen head. I don't recall the size but it's about an 1/8 of an inch. Steve Struyk RV-8 N842S (Res.) St. Charles, MO ----- Original Message ----- From: "Mark/Micki Phillips" <mphill(at)gcctv.com> Subject: RV-List: Garmin GTX327 > > Just received my GTX 327 and was wondering what kind of screwdriver > unscrews the latching mechanism for the tray?? > Mark Phillips > Williamsville,Illinois > RV-6 Finishing (Wiring) > > > ________________________________________________________________________________
Date: Mar 15, 2005
From: sarg314 <sarg314(at)comcast.net>
Subject: Re: teflon hose assembly problems
Hopperdhh(at)aol.com wrote: > > >Tom, > >I'm not quite sure why you needed Teflon hose. > > Dan: It's not terribly compelling, but the teflon stuff has a somewhat better high temperature performance specification (450 F) than the synthetic rubber and is chemically impervious to virtually everything. Should the fuel composition change (as it will in 2009, I think) no conceivable additive will affect the teflon. The synthetic rubber hose is almost, but not quite as tough in this respect. That said, the teflon has so far been a major pain in the butt. -- Tom Sargent, RV-6A, engine. ________________________________________________________________________________
From: "Kyle Boatright" <kboatright1(at)comcast.net>
Subject: Re: RV6a extreem outside tire wear
Date: Mar 15, 2005
----- Original Message ----- From: "Charles Heathco" <cheathco(at)comcast.net> Subject: RV-List: RV6a extreem outside tire wear > > I pulled the pants to check brake pads, and found my tires on both sides > were badly worn on the outside. I made a somewhat primitive check and > looks like I have mucho toe in. I bought the plane flying. It had 40 hrs > on it when I bought it in Nov, and now just under 80. Much of that time > has been landing/taxying. I have tried several combinations of wording in > archives, Only one mention back in 1995. I am going to dig thru the > manual, and would apreciate some advice on how to fix this toe in problem. > Charlie heathco > Charlie, The outside of the tire wears more on almost every taildragger RV I've seen. Part of my condition inspection is rotating the tires to balance out this wear pattern. KB ________________________________________________________________________________
Date: Mar 15, 2005
From: Charlie Kuss <chaztuna(at)adelphia.net>
Subject: Re: Strobe Lighting
Mickey, Someone else asked this question a few months ago. The answer is the same now, as then. Buy the lens from Vans. Part number LN A612. The price has gone up from $18 (I bought mine 2 months ago) to $20 each. See http://www.vansaircraft.com/cgi-bin/catalog.cgi?ident=1110942778-448-594&browse=lighting&product=strobe_parts Vans doesn't carry the retaining ring. Those you buy from ACS. Part # A628, page 408 for $17.70 each. See http://www.aircraftspruce.com/catalog/elpages/whelenstrobeparts2.php Charlie Kuss > >Hi, > >I didn't know the strobes needed lenses over them. I was >just planning on popping the strobe head into the sheared >wingtip light area and be done with it. Is the one you >are talking about this one: Part Number = LN A612 LENS,CLEAR > >and the ACS part: WHELEN LENS RETAINER A426 $28.300 > >Thanks, >Mickey > >Charlie Kuss wrote: > > > > Scott, > > For a 3 strobe system, the Nova 90 watt unit is the one that is the > equal > > of the Whelen system (as regards power). This unit exceeds the light > output > > currently required by the FAA. You will need to install the Whelen strobe > > lens and retainers over the strobe heads (aka bulbs). Vans has the best > > price on the lens, go to ACS for the lens retainers. The lens are needed > > with both the Whelen and Nova units. The FAA wants the majority of the > > light to be biased in the horizontal plane. That is accomplished via the > > lens. FYI Nova replacement bulbs are $24.95 each, versus $59.95 for the > > Whelen replacements. > > Charlie Kuss > > > > > >> > >> All, I'm fighting tooth and nail trying to resist buying the $780 system > >>6 strobe unit from vans. I am looking at getting some recycled nav > >>lights, and just installing nova-type strobes. I know the regulations > >>for night flight are somewhat specific in the visibility of the strobes, > >>and I had a few questions: * Assuming I go with a 3 strobe scenario > >>(wingtips and tail), is it a problem if the strobe head is on the forward > >>facing portion of the sheared wingtip (nav light would be on portion > >>parallel to fuselage)?* For those using the NOVA supply, what is the > >>preferred output (60, 80, or 90)?* Anyone with a "seasoned" similar setup > >>care to comment on the reliability of the NOVA solution (as opposed to > >>Whelan)? Thanks,Scott7A > >> > > >-- >Mickey Coggins >http://www.rv8.ch/ >#82007 Wiring > > ________________________________________________________________________________
From: "Jim Thorne" <rv7a(at)cox.net>
Subject: Elevator Movement after trim cable installation
Date: Mar 15, 2005
I installed my trim cable today. All seems well except that the elevator now does not freely drop to the down position. It will go to the limit smoothly but you can feel the stiffness the cable has added when moving it by hand. You can't feel it through the stick. Seems every airplane I've ever preflight had free movement up and down so I wondering if mine is normal or something needs to be changed. Couldn't find anything in the archives that seemed to relate to this issue. Jim Thorne RV-7A QB CHD ________________________________________________________________________________
From: "tcolson" <tcolson@cedar-rapids.net>
Subject: Re: AFM Supplement for GPS IFR - Additional Question
Date: Mar 15, 2005
What constitutes an FAA approved flight Manual supplement for an IFR GPS in an experimental? The approved supplement that comes with GPS sets lists the certified aircraft to which the STC applies. Since it doesn't cover our RVs do we need to request specific approval from someone within the FAA? Do we need to make any mods to the supplement provided such as list our RV aircraft in the supplement? Thanks Tom Olson N298TC ________________________________________________________________________________
Date: Mar 15, 2005
From: Richard Dudley <rhdudley(at)att.net>
Subject: Re: Garmin GTX327
Mark, The latching mechanism uses a hex drive tool. It is 3/32. It is one of the smaller size hex wrenches. The 430, 327 and 340 all use the same wrench. Good luck, Richard Dudley 6A flying Mark/Micki Phillips wrote: > >Just received my GTX 327 and was wondering what kind of screwdriver unscrews the latching mechanism for the tray?? >Mark Phillips >Williamsville,Illinois >RV-6 Finishing (Wiring) > > > > ________________________________________________________________________________
From: "Hamilton McClymont" <ham(at)hammcc.com>
Subject: Canadian interested in gettng builder assistance in USA
Date: Mar 15, 2005
-----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Kevin Horton USA Subject: RE: RV-List: Canadian interested in gettng builder assistance in USA >--> > >I contacted Wally Anderson of Synergyair builder assistance fellow. I >have to say Wally was very responsive and straight forward. It was >good to get his quick feed back on all my questions. Here is what he >had to say on the subject of partially building in the US then trying >to ship to Canada. > >"Hello Kevin > >You have a major problem on your hands. They will not allow you to >close out any parts with out an inspection. I have asked a good friend >in Canada if there is a way around it and there seem to be no way. >Sorry > >You could get a lot done but you better talk to an inspector in your >area first. > >Wally" > >So partial completion is a no go. It's still not clear how a flying >and signed off experimental aircraft would be treated by the Canadian >aviation authority. Has anyone here ever been involved with >transfering a US built, flying and signed off experiment plane into >Canada? There was an exemption to the CARs that expired at the end of January this year. I suspect it has been, or will be extended, or the CARs will shortly be amended to enshine the info in the regs. The exemption allowed foreign amateur-built aircraft to be imported into Canada, if they met the Canadian requirements, and they had flown 100 hours. See paragraph # 7 in Part I: http://www.tc.gc.ca/civilaviation/maintenance/aarpe/Recreational/Appendi xC.htm -- Kevin Horton RV-8 (finishing kit) Ottawa, Canada http://www.kilohotel.com/rv8 The exemption was renewed (finally). I have a word file of the document I can email if anyone wants it. Ham McClymont RV-4 C-GWYR Richmond, BC www.hammcc.com ________________________________________________________________________________
Date: Mar 15, 2005
From: Bobby Hester <bhester(at)hopkinsville.net>
Subject: Re: Elevator Movement after trim cable installation
Jim Thorne wrote: > >I installed my trim cable today. All seems well except that the elevator now does not freely drop to the down position. It will go to the limit smoothly but you can feel the stiffness the cable has added when moving it by hand. You can't feel it through the stick. Seems every airplane I've ever preflight had free movement up and down so I wondering if mine is normal or something needs to be changed. Couldn't find anything in the archives that seemed to relate to this issue. > >Jim Thorne >RV-7A QB >CHD > > Mine is the same way. I think they loosen up after they are used some. Mines not flying yet. -- Surfing the Web from Hopkinsville, KY Visit my web site at: http://www.geocities.com/hester-hoptown/RVSite/ RV7A Slowbuild wings-QB Fuse :-) ________________________________________________________________________________
Date: Mar 16, 2005
From: Mickey Coggins <mick-matronics(at)rv8.ch>
Subject: Re: Wheel Pants
Hi Brian, Thanks for the info. After a bit of glass work, and lots of sanding and filing, I've got the two halves of my wheel pants fitting together. Max gap between them is less than 0.020", which may sound impressive, but you can still see the gap. Close enough. I was a bit surprised that whomever made these didn't just cut them straight, so that they would fit nicely. Must be part of the famous "51%". I don't remember where I heard it, but someone said when you are working with composites, remember that impatience is the enemy. I kept repeating this over and over as I was sanding and filing, and it helped! Besides, I'm waiting for my engine, so I don't have much else to work on. Best regards, Mickey Brian Alley wrote: > > I've been reading the post about composites with much > interest. I own and operate Carbon Fiber Composites > and have been producing carbon fiber wheel pants for a > few years now. I use Mil Spec C-282 carbon fiber, > polyester gel coat and a compatiable resin system. I > have manufactured my own production quality molds for > pressure recovery style wheel pants that fit 5:00X5 > wheels and tires. If anyone needs assistance with > glass work, you are welcome to call or email me any > time. > > BRIAN ALLEY (N320WT) > CARBON FIBER COMPOSITES > 101 Caroline Circle > Hurricane, WV 25526 > 304-562-6800 home > > > How are you going to win by a nose if you don't stick out your neck? > > -- Mickey Coggins http://www.rv8.ch/ #82007 Wiring ________________________________________________________________________________
From: "Nick Nafsinger" <nick(at)creteaviation.com>
Subject: Garmin GTX327
Date: Mar 16, 2005
Should be a 3/32 Allen Wrench. Nick Park Rapids Avionics 301 Airport Rd. Hwy 71 South Park Rapids, MN 218.255.2768 -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Mark/Micki Phillips Subject: RV-List: Garmin GTX327 Just received my GTX 327 and was wondering what kind of screwdriver unscrews the latching mechanism for the tray?? Mark Phillips Williamsville,Illinois RV-6 Finishing (Wiring) -- Checked by AVG Anti-Virus. -- Checked by AVG Anti-Virus. ________________________________________________________________________________
From: "James E. Clark" <james(at)nextupventures.com>
Subject: Dynon Report
Date: Mar 16, 2005
Do you mean something like this?? http://www.flightperformance.com/flight_performance_software-EFIS.htm James | -----Original Message----- | From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list- | server(at)matronics.com] On Behalf Of Wheeler North | Sent: Tuesday, March 15, 2005 11:00 AM | To: 'rv-list(at)matronics.com' | Subject: RV-List: Dynon Report | | | Well, | | rumour has it that the Dynon folks are soon to be releasing their new D10 | EMS engine monitoring system. So far the only thing I can tell you about {SNIP} | It would be very cool if the EFIS could do this in a form that could then | be | used to drive an EFIS simulator so one could review their last flight, | both | in terms of flight parameters, but also engine parameters. The EFIS does | data log, but I don't think the simulator is available... hint hint. | {SNIP} ________________________________________________________________________________
From: "Ed Anderson" <eanderson(at)carolina.rr.com>
Subject: Re: Elevator Movement after trim cable installation
Date: Mar 16, 2005
Jim, I think that is fairly normal. My elevator will move smoothly up and down and gravity will cause it to droop slightly - but its not as light as minus the cable. Ed A RV-6A N494BW Rotary Powered Matthews, NC ----- Original Message ----- From: "Jim Thorne" <rv7a(at)cox.net> Subject: RV-List: Elevator Movement after trim cable installation > > I installed my trim cable today. All seems well except that the elevator now does not freely drop to the down position. It will go to the limit smoothly but you can feel the stiffness the cable has added when moving it by hand. You can't feel it through the stick. Seems every airplane I've ever preflight had free movement up and down so I wondering if mine is normal or something needs to be changed. Couldn't find anything in the archives that seemed to relate to this issue. > > Jim Thorne > RV-7A QB > CHD > > ________________________________________________________________________________
Date: Mar 16, 2005
From: Brian Alley <n320wt(at)yahoo.com>
Subject: Re: Wheel Pants
Mickey, Composites work is like any other task building an airplane. Quality work is base on the time spent seeking perfection. Your .020 gap on your wheel pants is just about right as you will need a small gap to allow for paint. Best wishes. --- Mickey Coggins wrote: BRIAN ALLEY (N320WT) CARBON FIBER COMPOSITES 101 Caroline Circle Hurricane, WV 25526 304-562-6800 home How are you going to win by a nose if you don't stick out your neck? ________________________________________________________________________________
From: "Ron Brown" <romott(at)adelphia.net>
Subject: Re: AFM Supplement for GPS IFR - Additional Question
Date: Mar 16, 2005
Subject: Re: RV-List: AFM Supplement for GPS IFR - Additional Question >What constitutes an FAA approved flight Manual supplement for an IFR GPS in >an experimental? The approved supplement that comes with GPS sets lists the >certified aircraft to which the STC applies. Since it doesn't cover our RVs >do we need to request specific approval from someone within the FAA? Do we >need to make any mods to the supplement provided such as list our RV >aircraft in the supplement? STC's don't apply to experimentals. Just delete the reference to STC's and the aircraft referenced. Also, the FAA doesn't approve flight Manuals or Supplements for Experimentals. You need to verify that your GPS installation performs as required for IFR maneuvers - gives correct lat/lon, data base and waypoints are synchronized to where you are, that contained approaches are consistent with the paper charts, etc. Then make a log book entry attesting to proper performance of the GPS, sign it, date it, and include your repairman's certificate - much like you did when you certified that phase I was completed and that your plane meets requirements for night and IFR flight as required by your operating limitations. ________________________________________________________________________________
From: "cgalley" <cgalley(at)qcbc.org>
Subject: Re: Need known good mag
Date: Mar 16, 2005
Remember, Both Bendix and Slick have a 500 hour remove, open and inspect time. Cy Galley - Chair, AirVenture Emergency Aircraft Repair A Service Project of Chapter 75 EAA Safety Programs Editor - TC EAA Sport Pilot ----- Original Message ----- From: "Charlie Kuss" <chaztuna(at)adelphia.net> Subject: Re: RV-List: Need known good mag > > Charlie > You might want to consider having your magneto(s) overhauled by Howard > Lebersky. He is an old timer, who has been overhauling Mags since they > were > "cutting edge" technology. He's in Okechobee, Florida. He charged my > friend, Eric Hensen, $120 per mag to rebuild. He does excellent work. > Phone > number is > 863-467-6464 > Charlie Kuss > > >> >>I have deceided to go with one mag and one electronic for now on my RV6a, >>and both my mags are old and fear they are near end of service. I wonder >>if anyone might have a known good mag laying around from an elec >>conversion they want o sell. I now have bendix, could convert if have the >>wiring. my engine is O-320E2A Charlie heathco, reply to mail >> >> > > > ________________________________________________________________________________
From: HCRV6(at)aol.com
Date: Mar 16, 2005
Subject: Re: Elevator Movement after trim cable installation
In a message dated 3/16/05 7:11:48 AM Pacific Standard Time, rv7a(at)cox.net writes: << I installed my trim cable today. All seems well except that the elevator now does not freely drop to the down position. It will go to the limit smoothly but you can feel the stiffness the cable has added when moving it by hand. You can't feel it through the stick. >> Sounds just like mine and others with manual trim that I have noticed. How could it be otherwise when you think about it, the deflection of the trim cable has to add some small degree of "stiffness" to the system? It is not noticeable in flight to me, and FWIW I am very happy with the manual trim. Harry Crosby Pleasanton, California RV-6, flying! ________________________________________________________________________________
Date: Mar 16, 2005
From: Mickey Coggins <mick-matronics(at)rv8.ch>
Subject: Re: Prepping. Priming, Painting, Etc.)
I think it is a great idea, and would add a lot of value to the RV community. I would be happy to contribute where I can. Mickey >>Are there any computer gurus on the list that would be willing to set up >>a wiki? Would Matt be willing to host one? It's kind of like a dynamic >>FAQ file. >> ... > Might there be real interest in this? Or is it one of those "sounds cool" > things that people won't *really* invest time/energy into? My experience > has been that if you get past a certain critical mass of activity, the > Wiki can have real value. ... -- Mickey Coggins http://www.rv8.ch/ #82007 Wiring ________________________________________________________________________________
From: Dwight Frye <dwight(at)openweave.org>
Subject: Re: Prepping. Priming, Painting, Etc.)
Date: Mar 16, 2005
On Wed Mar 16 15:31:35 2005, John Spicer wrote : >If you guys are serious about setting up a wiki I could potentially host it on >the existing www.rivetbangers.com server/site. I think it would fold in well >with the current support info, document share, etc that is currently in use. Is >there any interest in that? There might well be a good fit here. A lot would depend upon available resources on the host site. Ideally it would be a Linux based system with support for PHP and MySQL. Can you shoot me (off-list, so we don't bore the good folks here with geek-details) information about the host environment? Even if we don't co-host the services I think there is a lot of synergy and linking between the two could well make a lot of sense. Lets keep this possibility in mind as we figure out what we want to do. -- Dwight ________________________________________________________________________________
From: "Jeff Orear" <jorear(at)new.rr.com>
Subject: Drilling EGT probe holes
Date: Mar 16, 2005
List: This is going to expose how lazy I have gotten, but here goes. I need to drill the holes for my EGT probes and I have already installed and torqued down my exhaust system. Do you think it is a no-no to drill the holes with the exhaust on the engine? Two things come to mind....First I will leave some burs on the inside of the pipe and second, chips will fall into the exhaust. The probe being secured by a hose clamp on the outside of the exhaust will make the burs less of a factor. The fact that all the chips will fall down into the depths of the exhaust and eventually be blown out on first startup makes me feel a little more comfortable there. So do I go ahead and drill or bite the bullet and take the exhaust off?? Regards, Jeff Orear RV6A N782P finishing up engine stuff Peshtigo, WI ________________________________________________________________________________
From: "John Spicer" <spike(at)rivetbangers.com>
Subject: Re: Prepping. Priming, Painting, Etc.)
Date: Mar 16, 2005
Emailing you off list.... ----- Original Message ----- From: "Dwight Frye" <dwight(at)openweave.org> Subject: Re: RV-Wiki (was: RV-List: Prepping. Priming, Painting, Etc.) > > On Wed Mar 16 15:31:35 2005, John Spicer wrote : > >If you guys are serious about setting up a wiki I could potentially host it on > >the existing www.rivetbangers.com server/site. I think it would fold in well > >with the current support info, document share, etc that is currently in use. Is > >there any interest in that? > > There might well be a good fit here. A lot would depend upon available > resources on the host site. Ideally it would be a Linux based system > with support for PHP and MySQL. Can you shoot me (off-list, so we don't > bore the good folks here with geek-details) information about the host > environment? > > Even if we don't co-host the services I think there is a lot of synergy > and linking between the two could well make a lot of sense. Lets keep this > possibility in mind as we figure out what we want to do. > > -- Dwight > > ________________________________________________________________________________
Date: Mar 16, 2005
From: "Richard V. Reynolds" <rvreynolds(at)macs.net>
Subject: Re: AFM Supplement for GPS IFR - Additional Question
By chance, the Richmond, Virginia FSDO Principal Avionics Inspector was at the airport for lunch today. He said: Experimental Aircraft!! No FAA approved flight Manual supplement for an IFR GPS is required for experiment aircraft. Just state in your certificate that the plane will be operated IFR. You still need the altimeter/transponder inspections. Since it does not cost anything, I have down loaded the "sample" FAA approved flight Manual supplement for the Apollo GX60 and will include it in my AFM. Richard Reynolds tcolson wrote: > > What constitutes an FAA approved flight Manual supplement for an IFR GPS in > an experimental? The approved supplement that comes with GPS sets lists the > certified aircraft to which the STC applies. Since it doesn't cover our RVs > do we need to request specific approval from someone within the FAA? Do we > need to make any mods to the supplement provided such as list our RV > aircraft in the supplement? > > Thanks > Tom Olson > N298TC > ________________________________________________________________________________
From: "Richard Ernst" <rernst(at)numinagroup.com>
Subject: ACS air vents
Date: Mar 16, 2005
I just bought a pair of ACS swivel air vents from Aircraft Spruce (the kind that cost about $55 each), and am unsure how they will connect to SCAT tubing. I am just working on the canopy and panel on my -6A, so I haven't used any SCAT tubing yet, but it seems to me that I need 3/8" or more of a flange protruding from the back of the vent so I can get the SCAT and a hose clamp firmly seated. The ACS air vent only has a little shoulder around 3/16" long. Am I missing a piece? Neither ACS nor Aircraft Spruce has been of any help. Also, the mounting flange on these vents is curious. There are four countersunk mounting holes on the flange, so it must be designed to be mounted on top of some underlying panel. What's curious is that the back side of the flange, the side that contacts the panel, is chamfered, not the front side that you would see. Again, am I missing something? Rick Richard Ernst RV-6A ________________________________________________________________________________
From: "sportpilot" <sportypilot(at)stx.rr.com>
Subject: Re: ACS air vents
Date: Mar 16, 2005
you need to look again.. at acs EYEBALL AIRVENT ADAPTER 13-00833 $13.85 this may be too big but I think this is what you need.. its 2" and has more information about it.. ----- Original Message ----- From: "Richard Ernst" <rernst(at)numinagroup.com> Subject: RV-List: ACS air vents > > I just bought a pair of ACS swivel air vents from Aircraft Spruce (the > kind > that cost about $55 each), and am unsure how they will connect to SCAT > tubing. I am just working on the canopy and panel on my -6A, so I haven't > used any SCAT tubing yet, but it seems to me that I need 3/8" or more of a > flange protruding from the back of the vent so I can get the SCAT and a > hose > clamp firmly seated. The ACS air vent only has a little shoulder around > 3/16" long. Am I missing a piece? Neither ACS nor Aircraft Spruce has > been > of any help. > > > Also, the mounting flange on these vents is curious. There are four > countersunk mounting holes on the flange, so it must be designed to be > mounted on top of some underlying panel. What's curious is that the back > side of the flange, the side that contacts the panel, is chamfered, not > the > front side that you would see. Again, am I missing something? > > > Rick > > > Richard Ernst > > RV-6A > > > ________________________________________________________________________________
From: "Mike Robertson" <mrobert569(at)hotmail.com>
Subject: Displaying Airworthiness Cert.
Date: Mar 16, 2005
You may remove the Ops Limits form the pink A/W cert. The A/W cert is the only thing you need to display, although most people stick their registration in the same pouch. The Ops limits and W&B can be put anywhere inside the aircraft. Just remember that they must be on board the aircraft wheneveits operated. Mike Robertson >From: Fiveonepw(at)aol.com >Reply-To: rv-list(at)matronics.com >To: rv-list(at)matronics.com >Subject: RV-List: Displaying Airworthiness Cert. >Date: Mon, 14 Mar 2005 13:44:20 EST > > >Howdy! > >Working on the interior of my -6A and need to find a permanent resting >place >for the pink slip, so I'm looking for some ideas how to handle this so it >looks nice, is relatively out of the way, but still meets FAR >91.203:"...displayed >at the cabin or cockpit entrance so that it is legible to passengers or >crew." Apparently the registration and operating limitations (all 5 >pages), >Program Letter, Phase 1 test area description (copy of sectional) and W&B >must be >aboard, but not in view, but the whole package is stapled to the pink slip, >which has a note on the bottom "SEE ATTACHED OPERATING LIMITATIONS". So >I'm >guessing I can't separate the other stuff from the pink slip and have to >figure out >some way to stuff everything into some kind of nice display case for >attachment in the cockpit somewhere. Could some of y'all let me know how >you did it >(off-list or links to fotos would be great!) > >Also, CAN the op-lims & other stuff be separated from the pink slip so it >can >be "framed" and displayed by itself? The op-lims, W&B & other stuff could >go >in a zip-lock along with the POH (oops- Airplane Flight Manual!) and stuck >in >the glove locker? > >Thanks! > >Mark Phillips N51PW, 155 hours > > ________________________________________________________________________________
Date: Mar 16, 2005
From: Dale Mitchell <dfm4290(at)yahoo.com>
Subject: Re: Drilling EGT probe holes
Make sure you don,t put the probes where they will be in the way of the spark plugs. Dale Mitchell RV-8A MN wing. --- Jeff Orear wrote: > > > List: > > This is going to expose how lazy I have gotten, but > here goes. I need to drill the holes for my EGT > probes and I have already installed and torqued down > my exhaust system. > > Do you think it is a no-no to drill the holes with > the exhaust on the engine? Two things come to > mind....First I will leave some burs on the inside > of the pipe and second, chips will fall into the > exhaust. > > The probe being secured by a hose clamp on the > outside of the exhaust will make the burs less of a > factor. The fact that all the chips will fall down > into the depths of the exhaust and eventually be > blown out on first startup makes me feel a little > more comfortable there. > > So do I go ahead and drill or bite the bullet and > take the exhaust off?? > > > Regards, > > Jeff Orear > RV6A N782P > finishing up engine stuff > Peshtigo, WI > > > > Contributions > any other > Forums. > > http://www.matronics.com/subscription > http://www.matronics.com/FAQ/RV-List.htm > http://www.matronics.com/archives > http://www.matronics.com/photoshare > http://www.matronics.com/emaillists > > > > > > ________________________________________________________________________________
From: "Brian Kraut" <brian.kraut(at)engalt.com>
Subject: Drilling EGT probe holes
Date: Mar 16, 2005
I have done it before. Unless your engine is upside down and chips will fall into the engine I don't see a problem. I used a scraper that would get inside the hole for getting the burs off. I was concerned about the thin burr getting red hot, but it would probably just burn off and not be a problem anyway. Brian Kraut Engineering Alternatives, Inc. www.engalt.com -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Jeff Orear Subject: RV-List: Drilling EGT probe holes List: This is going to expose how lazy I have gotten, but here goes. I need to drill the holes for my EGT probes and I have already installed and torqued down my exhaust system. Do you think it is a no-no to drill the holes with the exhaust on the engine? Two things come to mind....First I will leave some burs on the inside of the pipe and second, chips will fall into the exhaust. The probe being secured by a hose clamp on the outside of the exhaust will make the burs less of a factor. The fact that all the chips will fall down into the depths of the exhaust and eventually be blown out on first startup makes me feel a little more comfortable there. So do I go ahead and drill or bite the bullet and take the exhaust off?? Regards, Jeff Orear RV6A N782P finishing up engine stuff Peshtigo, WI ________________________________________________________________________________
From: "Jeff Orear" <jorear(at)new.rr.com>
Subject: Re: Drilling EGT probe holes
Date: Mar 16, 2005
Thanks Dale. I made sure of that when I located the holes. These probes are from Rocky Mountain Instruments and have a 90 degree bend to them after the probe exits the exhaust pipe. Makes it just alittle easier to avoid things like the plugs. Regards, Jeff Orear RV6A N782P finishing up engine stuff Peshtigo, WI ----- Original Message ----- From: "Dale Mitchell" <dfm4290(at)yahoo.com> Subject: Re: RV-List: Drilling EGT probe holes > > Make sure you don,t put the probes where they will be > in the way of the spark plugs. > Dale Mitchell RV-8A MN wing. > > --- Jeff Orear wrote: >> >> >> List: >> >> This is going to expose how lazy I have gotten, but >> here goes. I need to drill the holes for my EGT >> probes and I have already installed and torqued down >> my exhaust system. >> >> Do you think it is a no-no to drill the holes with >> the exhaust on the engine? Two things come to >> mind....First I will leave some burs on the inside >> of the pipe and second, chips will fall into the >> exhaust. >> >> The probe being secured by a hose clamp on the >> outside of the exhaust will make the burs less of a >> factor. The fact that all the chips will fall down >> into the depths of the exhaust and eventually be >> blown out on first startup makes me feel a little >> more comfortable there. >> >> So do I go ahead and drill or bite the bullet and >> take the exhaust off?? >> >> >> Regards, >> >> Jeff Orear >> RV6A N782P >> finishing up engine stuff >> Peshtigo, WI >> >> >> >> Contributions >> any other >> Forums. >> >> http://www.matronics.com/subscription >> http://www.matronics.com/FAQ/RV-List.htm >> http://www.matronics.com/archives >> http://www.matronics.com/photoshare >> http://www.matronics.com/emaillists >> >> >> >> >> >> > > > ________________________________________________________________________________
From: "Charles Heathco" <cheathco(at)comcast.net>
Subject: Re: Drilling EGT probe holes
Date: Mar 16, 2005
I havent done them myself, but know that they have been done while exaust in place in most cases.Charlie ----- Original Message ----- From: "Jeff Orear" <jorear(at)new.rr.com> Subject: RV-List: Drilling EGT probe holes List: This is going to expose how lazy I have gotten, but here goes. I need to drill the holes for my EGT probes and I have already installed and torqued down my exhaust system. Do you think it is a no-no to drill the holes with the exhaust on the engine? Two things come to mind....First I will leave some burs on the inside of the pipe and second, chips will fall into the exhaust. The probe being secured by a hose clamp on the outside of the exhaust will make the burs less of a factor. The fact that all the chips will fall down into the depths of the exhaust and eventually be blown out on first startup makes me feel a little more comfortable there. So do I go ahead and drill or bite the bullet and take the exhaust off?? Regards, Jeff Orear RV6A N782P finishing up engine stuff Peshtigo, WI ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)bowenaero.com>
Subject: Drilling EGT probe holes
Date: Mar 16, 2005
I drilled them in place with no problems so far. - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com > -----Original Message----- > From: Jeff Orear [mailto:jorear(at)new.rr.com] > Sent: Wednesday, March 16, 2005 3:59 PM > To: rv-list(at)matronics.com > Subject: RV-List: Drilling EGT probe holes > > > List: > > This is going to expose how lazy I have gotten, but here > goes. I need to drill the holes for my EGT probes and I have > already installed and torqued down my exhaust system. > > Do you think it is a no-no to drill the holes with the > exhaust on the engine? Two things come to mind....First I > will leave some burs on the inside of the pipe and second, > chips will fall into the exhaust. > > The probe being secured by a hose clamp on the outside of the > exhaust will make the burs less of a factor. The fact that > all the chips will fall down into the depths of the exhaust > and eventually be blown out on first startup makes me feel a > little more comfortable there. > > So do I go ahead and drill or bite the bullet and take the > exhaust off?? > > > Regards, > > Jeff Orear > RV6A N782P > finishing up engine stuff > Peshtigo, WI > > > ======== > Matronics Forums. > ======== > ======== > > > > > > ________________________________________________________________________________
From: "cgalley" <cgalley(at)qcbc.org>
Subject: Re: Displaying Airworthiness Cert.
Date: Mar 16, 2005
W&B has to be on board during operations? ----- Original Message ----- From: "Mike Robertson" <mrobert569(at)hotmail.com> Subject: RE: RV-List: Displaying Airworthiness Cert. > > You may remove the Ops Limits form the pink A/W cert. The A/W cert is the > only thing you need to display, although most people stick their > registration in the same pouch. The Ops limits and W&B can be put > anywhere > inside the aircraft. Just remember that they must be on board the > aircraft > wheneveits operated. > > Mike Robertson > >>From: Fiveonepw(at)aol.com >>Reply-To: rv-list(at)matronics.com >>To: rv-list(at)matronics.com >>Subject: RV-List: Displaying Airworthiness Cert. >>Date: Mon, 14 Mar 2005 13:44:20 EST >> >> >>Howdy! >> >>Working on the interior of my -6A and need to find a permanent resting >>place >>for the pink slip, so I'm looking for some ideas how to handle this so it >>looks nice, is relatively out of the way, but still meets FAR >>91.203:"...displayed >>at the cabin or cockpit entrance so that it is legible to passengers or >>crew." Apparently the registration and operating limitations (all 5 >>pages), >>Program Letter, Phase 1 test area description (copy of sectional) and W&B >>must be >>aboard, but not in view, but the whole package is stapled to the pink >>slip, >>which has a note on the bottom "SEE ATTACHED OPERATING LIMITATIONS". So >>I'm >>guessing I can't separate the other stuff from the pink slip and have to >>figure out >>some way to stuff everything into some kind of nice display case for >>attachment in the cockpit somewhere. Could some of y'all let me know how >>you did it >>(off-list or links to fotos would be great!) >> >>Also, CAN the op-lims & other stuff be separated from the pink slip so it >>can >>be "framed" and displayed by itself? The op-lims, W&B & other stuff could >>go >>in a zip-lock along with the POH (oops- Airplane Flight Manual!) and stuck >>in >>the glove locker? >> >>Thanks! >> >>Mark Phillips N51PW, 155 hours >> >> > > > ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: FOR SALE: Turn Coordinator
Date: Mar 16, 2005
FOR SALE: Mid-Continent T100-7 turn coordinator + AMP TC connector Purchased brand new from Chief Aircraft in 2003. Retails for $509 + $19 for the connector. In perfect working order, has worked flawlessly for 400+ hours. Will sell for $375 including the already-wired TC connector. Photo here: http://chiefaircraft.com/Aircraft/FlightInstruments/Images/MDCT_T100-7.jpg Reason for selling: upgrading my Digitrak to a Pictorial Pilot, consolidating the two instruments. )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
From: "Bill VonDane" <bill(at)vondane.com>
Subject: Re: ACS air vents
Date: Mar 16, 2005
speaking of air vents... I just installed one of my new Experimental Air eyeball vents... Man is this thing nice... It fits a standard 2 1/8 instrument hole, and it fits the standard scat tube... Went for a short flight tonight and no leaks! http://www.experimentalair.com/products.html - scroll down the page a bit... It looks GOOD too... One in, two to go... -Bill ----- Original Message ----- From: "sportpilot" <sportypilot(at)stx.rr.com> Subject: Re: RV-List: ACS air vents you need to look again.. at acs EYEBALL AIRVENT ADAPTER 13-00833 $13.85 this may be too big but I think this is what you need.. its 2" and has more information about it.. ----- Original Message ----- From: "Richard Ernst" <rernst(at)numinagroup.com> Subject: RV-List: ACS air vents > > I just bought a pair of ACS swivel air vents from Aircraft Spruce (the > kind > that cost about $55 each), and am unsure how they will connect to SCAT > tubing. I am just working on the canopy and panel on my -6A, so I haven't > used any SCAT tubing yet, but it seems to me that I need 3/8" or more of a > flange protruding from the back of the vent so I can get the SCAT and a > hose > clamp firmly seated. The ACS air vent only has a little shoulder around > 3/16" long. Am I missing a piece? Neither ACS nor Aircraft Spruce has > been > of any help. > > > Also, the mounting flange on these vents is curious. There are four > countersunk mounting holes on the flange, so it must be designed to be > mounted on top of some underlying panel. What's curious is that the back > side of the flange, the side that contacts the panel, is chamfered, not > the > front side that you would see. Again, am I missing something? > > > Rick > > > Richard Ernst > > RV-6A > > ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Mar 16, 2005
Subject: Re: Drilling EGT probe holes
In a message dated 03/16/2005 3:03:29 PM Central Standard Time, jorear(at)new.rr.com writes: So do I go ahead and drill or bite the bullet and take the exhaust off?? >>> Hi Jeff- fer whut its wurth, that's what I did- go ahead and FIRE THAT MAMMY JAMMY UP! (You are using a High Country exhaust, no? If not, all betz are off~ 8-)) From The PossumWorks in TN - Mark Phillips, N51PW & 153 hours, burz looked like anti-missile chaff on fire-up! ________________________________________________________________________________
From: "Scott Jackson" <jayeandscott(at)telus.net>
Subject: Re: FOR SALE: Turn Coordinator
Date: Mar 16, 2005
I'm tempted, mine is grinding away slowly indicating turns and leaning in level flight like a drunken sailor. But the look I'm trying to hang onto in my panel is the '60's RCAF Tutor, surely the trailing edge of technology by now, so I hope to find another T&B. SCott in VAncouver ----- Original Message ----- From: "Dan Checkoway" <dan(at)rvproject.com> Subject: RV-List: FOR SALE: Turn Coordinator > > FOR SALE: > Mid-Continent T100-7 turn coordinator + AMP TC connector > Purchased brand new from Chief Aircraft in 2003. > Retails for $509 + $19 for the connector. > In perfect working order, has worked flawlessly for 400+ hours. > > Will sell for $375 including the already-wired TC connector. > > Photo here: > http://chiefaircraft.com/Aircraft/FlightInstruments/Images/MDCT_T100-7.jpg > > Reason for selling: upgrading my Digitrak to a Pictorial Pilot, > consolidating the two instruments. > > )_( Dan > RV-7 N714D > http://www.rvproject.com > > > ________________________________________________________________________________
Date: Mar 17, 2005
From: Rick Galati <rick6a(at)yahoo.com>
Subject: re: Displaying Airworthiness Cert.
Mark, It was with some interest that I noted your (timely) question because I too am facing the same situation with my recently won airworthiness certificate. I pondered a tasteful and appropriate way to display it. Unfortunately for me, some of the responses to your original query morphed into another dimension of thought rendering your basic question.....for the most part .....unanswered. Pressing on in my personal search, and knowing I wanted to keep the look simple, I ended up at Office Max and purchased a 4X6 photograph holder equipped with a (stiff) metallic back. The Airworthiness Certificate fits into this thing almost perfectly. I will affix velcro "buttons" to the four corners on the back of the holder and display the mandatory document high up on the sidewall on the pilot side of the baggage compartment. I suppose the operating limitations and W&B documents *could* fit into the same pouch if I reduced them on a copying machine, but have elected to store those full si ze and (legally essential) documents elsewhere in the airplane. Rick Galati RV-6A "Darla" "finished, not yet flying" Working on the interior of my -6A and need to find a permanent resting place for the pink slip, so I'm looking for some ideas how to handle this..............snip...................... and have to figure out some way to stuff everything into some kind of nice display case for attachment in the cockpit somewhere. Could some of y'all let me know how you did it Thanks! Mark Phillips N51PW, 155 hours ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Carburator Control
Date: Mar 17, 2005
"LarryRobertHelming" <lhelming@s...> wrote: > > I have my TMX O-360 Mattituck engine and did my first start up. After this, we did some checking and found the Van's FWF supplied push/pull control that travels 2" does not take the carb to full open AND full closed. The travel is just short about 1/4" or so. Or the carb arm is too long. I found, if I set it for full throttle, the idle is 1200. NO GOOD.. The carb is a Precision model MA-4-5. The distance from center of hole to center of hole in the arm is 1.75". Van's aircraft advises that I should connect control to middle hole. Well, I only have one hole. Is there a suggestion or recommendation for this condition. Also, I seem to lack a bit of travel to get the mixture to go from full rich stop and full lean stop. > > Larry Helming in Indiana From: CameronKurth Subject: [lycoming] Re: Carburetor Control I had to drill a hole pretty close to the pivot to make the controls work. Everybody else I know had to do the same thing. Cam >> Cam: thanks for your reply. I'd be interested in knowing the length of center of hole to center of hole on your modified arm to get it to work? It seems to me the most elegant solution would be to use a throttle arm that is by design the correct distance between the holes OR replace the push/pull control with one that travels farther. Perhaps Precision expects us to use a different throttle cable than the standard travel length of 2"? Or YES -- they want us to take their beautifully machined part and do surgery on it to do a custom job. If that is the case, at least they made it too long. With the p/p cable firmly installed AND no desire to rip it out and replace it, is there a supplier for buying a arm to fit the carb with hole to hole length of 1.5" (I'm guessing here on what would be correct length) to replace the 1.75" as supplied with the carb? In using Cam's method of drilling a hole in the arm, I wonder -- does drilling a hole to shorten the hole to hole length do anything to the certification of the carb or the warranty? Indiana Larry ________________________________________________________________________________
From: "Charles Heathco" <cheathco(at)comcast.net>
Subject: RV6a wheel alignment
Date: Mar 17, 2005
I have read everything I can find re wheel/axil alignment (not much, but mucho info on the RV6 in my RV6A builders manual), and have concluded that if it was not done correctly when the plane was built Im SOL. Anybody beeen able to change it, or tried and couldnt?? charlie heathco ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)earthlink.net>
Subject: RV6a wheel alignment
Date: Mar 17, 2005
Charlie, put the airplane on some smooth, flat concrete. Lay a large sheet of paper in front of each of the main tires, and roll the plane over it and watch what happens to the paper. That might tell you if the alignment is truly far out of whack. You would want to have someone else with a 6A try the same for comparison. Alex Peterson RV6-A 584 hours Maple Grove, MN http://www.home.earthlink.net/~alexpeterson/ > > > I have read everything I can find re wheel/axil alignment > (not much, but mucho info on the RV6 in my RV6A builders > manual), and have concluded that if it was not done correctly > when the plane was built Im SOL. Anybody beeen able to change > it, or tried and couldnt?? charlie heathco ________________________________________________________________________________
From: "Charles Heathco" <cheathco(at)comcast.net>
Subject: Re: Carburator Control
Date: Mar 17, 2005
Larry, Vans wont admit it, but the throttle throw is too short, My Oh carb did have 3 hols in the arm, and the angle had to be changed to get it to work in the top hole. (takes a harder push to move it fully) Previous carb was fasened to the center hole, and wasnt opening it fully. charlie ----- Original Message ----- From: "LarryRobertHelming" <lhelming(at)sigecom.net> Subject: RV-List: Carburator Control "LarryRobertHelming" <lhelming@s...> wrote: > > I have my TMX O-360 Mattituck engine and did my first start up. After > this, we did some checking and found the Van's FWF supplied push/pull > control that travels 2" does not take the carb to full open AND full > closed. The travel is just short about 1/4" or so. Or the carb arm is > too long. I found, if I set it for full throttle, the idle is 1200. NO > GOOD.. The carb is a Precision model MA-4-5. The distance from center of > hole to center of hole in the arm is 1.75". Van's aircraft advises that I > should connect control to middle hole. Well, I only have one hole. Is > there a suggestion or recommendation for this condition. Also, I seem to > lack a bit of travel to get the mixture to go from full rich stop and full > lean stop. > > Larry Helming in Indiana From: CameronKurth Subject: [lycoming] Re: Carburetor Control I had to drill a hole pretty close to the pivot to make the controls work. Everybody else I know had to do the same thing. Cam >> Cam: thanks for your reply. I'd be interested in knowing the length of center of hole to center of hole on your modified arm to get it to work? It seems to me the most elegant solution would be to use a throttle arm that is by design the correct distance between the holes OR replace the push/pull control with one that travels farther. Perhaps Precision expects us to use a different throttle cable than the standard travel length of 2"? Or YES -- they want us to take their beautifully machined part and do surgery on it to do a custom job. If that is the case, at least they made it too long. With the p/p cable firmly installed AND no desire to rip it out and replace it, is there a supplier for buying a arm to fit the carb with hole to hole length of 1.5" (I'm guessing here on what would be correct length) to replace the 1.75" as supplied with the carb? In using Cam's method of drilling a hole in the arm, I wonder -- does drilling a hole to shorten the hole to hole length do anything to the certification of the carb or the warranty? Indiana Larry ________________________________________________________________________________
From: "Charles Heathco" <cheathco(at)comcast.net>
Subject: Re: RV6a wheel alignment
Date: Mar 17, 2005
Alex I assume the paper whould scrunch up, as when I pull it out of the hanger I can hear the tires making a shishing sound, like not rolling freely ----- Original Message ----- From: "Alex Peterson" <alexpeterson(at)earthlink.net> Subject: RE: RV-List: RV6a wheel alignment Charlie, put the airplane on some smooth, flat concrete. Lay a large sheet of paper in front of each of the main tires, and roll the plane over it and watch what happens to the paper. That might tell you if the alignment is truly far out of whack. You would want to have someone else with a 6A try the same for comparison. Alex Peterson RV6-A 584 hours Maple Grove, MN http://www.home.earthlink.net/~alexpeterson/ > > > I have read everything I can find re wheel/axil alignment > (not much, but mucho info on the RV6 in my RV6A builders > manual), and have concluded that if it was not done correctly > when the plane was built Im SOL. Anybody beeen able to change > it, or tried and couldnt?? charlie heathco ________________________________________________________________________________
Date: Mar 17, 2005
From: "Bob C. " <flyboy.bob(at)gmail.com>
Subject: Re: Carburator Control
I'm about to wrestle with this issue too . . . I have the "deluxe" throttle quadrant, but I'm sure I've seen this issue before . . . like Indiana Larry states . . . you hate to reinvent the wheel in this are, surely there is a more elegant solution. I wonder if Mahlon has any comment. He know most of the answers!? Regards, Bob - RV-8 - N678RC wrote: > > "LarryRobertHelming" > <lhelming@s...> wrote: > > > > I have my TMX O-360 Mattituck engine and did my first start up. After this, we did some checking and found the Van's FWF supplied push/pull control that travels 2" does not take the carb to full open AND full closed. The travel is just short about 1/4" or so. Or the carb arm is too long. I found, if I set it for full throttle, the idle is 1200. NO GOOD.. The carb is a Precision model MA-4-5. The distance from center of hole to center of hole in the arm is 1.75". Van's aircraft advises that I should connect control to middle hole. Well, I only have one hole. Is there a suggestion or recommendation for this condition. Also, I seem to lack a bit of travel to get the mixture to go from full rich stop and full lean stop. > > > > Larry Helming in Indiana > > From: CameronKurth > To: lycoming(at)yahoogroups.com > Subject: [lycoming] Re: Carburetor Control > > I had to drill a hole pretty close to the pivot to make the controls work. Everybody else I know had to do the same thing. > > Cam > >> > > Cam: thanks for your reply. I'd be interested in knowing the length of center of hole to center of hole on your modified arm to get it to work? > > It seems to me the most elegant solution would be to use a throttle arm that is by design the correct distance between the holes OR replace the push/pull control with one that travels farther. Perhaps Precision expects us to use a different throttle cable than the standard travel length of 2"? Or YES -- they want us to take their beautifully machined part and do surgery on it to do a custom job. If that is the case, at least they made it too long. > > With the p/p cable firmly installed AND no desire to rip it out and replace it, is there a supplier for buying a arm to fit the carb with hole to hole length of 1.5" (I'm guessing here on what would be correct length) to replace the 1.75" as supplied with the carb? In using Cam's method of drilling a hole in the arm, I wonder -- does drilling a hole to shorten the hole to hole length do anything to the certification of the carb or the warranty? Indiana Larry > > > ________________________________________________________________________________
Date: Mar 17, 2005
From: sportav8r(at)aol.com
Subject: Quick poll: Sensenich FP prop users
Hey: going to Lancaster PA tomorrow for a repitch and dynamic balance of my 72CM series fixed pitch Sensenich. Was wondering what pitch has served everyone best on the 6 or 6A airframe with 160 hp? I started out with a 150 hp Lyc and ordered the 76 inch pitch prop. This worked okay until I upped the ponies to 160; now I hit redline far too easily in cruise. I get 2230 static rpm at my 1000 ft MSL home strip and can exceed 2600 rpm in level flight at 8000 feet. IIRC, Ed Z at Sensenich once looked over some in-flight numbers I collected and recommended adding 2-3 inches of pitch, but it was a long while back. Since I only want to drop this $450 once :-) I thought I'd poll the field and see what pitch was working for others. I'm sure anything we do tomorrow will be an improvement, at the expense of climb performance, but I don't want to over- or under-do it. I'm looking to keep at least 2100 rpm static and be able to firewall it at 8000 level without breaking 2600 rpm redline. I know a lot depends on actual airframe drag, rigging, and actual engine output. Still, asking stuff liike this is free, and fun :-) -Stormy ________________________________________________________________________________
From: "John Furey" <john(at)fureychrysler.com>
Subject: Quick poll: Sensenich FP prop users
Date: Mar 17, 2005
I have an RV6A with a 160. Pitched to 80". Take off rpm was 2250. Take off roll and climb were a little slow but I wanted cruise speed. It would just hit 2600rpm flat out which was about 160~165kts true at 8000' my plane was fairly heavy at 1150 empty. If I went back to a fixed pitch it would be exactly what I had. John Furey ________________________________________________________________________________
From: "John Danielson" <jdaniel343(at)bresnan.net>
Subject: Carb problems-Long
Date: Mar 17, 2005
I am going to relate an experience a friend of mine and myself had 2 years ago. I wasnt going to repeat this to anyone but I thought it might be of interest to the RV community and could possibly save a life. A friend of mine, Tim, from Douglas, WY had been looking to buy a 2 seat ultralight to give lessons in. He had gotten his ultralight instructors rating and had some students lined up, but needed a plane. He had been in contact with a gentleman from Dallas, TX who had a 2 seat Kolb for sale. Tim told me that the price seemed reasonable and he asked if I would fly him down so he could look it over. Now Tim knows I am always looking for an excuse to fly, so he was sure I wouldnt say no. Tim by the way is a private pilot with 4000 plus hours and has owned quite a few planes, including the Hiperbipe that he owned at the time. We would have flown his plane but if he bought the Kolb, he planned on flying it back to Douglas. I had completed my RV-6 the previous year and had put 175 hours on her since her first flight. I hadnt had any problems with the engine or airframe, and it performed as Van said it would. I am not a high time pilot, just passing the 300 hour mark before we took off for Dallas. The Friday we left it was clear, unlimited visibility, with about 10 knot NW wind. This weather was predicted all the way to Dallas and was told it would hold thru Sunday. I left Casper at 8:00 am, flew to Douglas and picked up Tim and we were back in the air by 9:30 am. Air was smooth and at 9500 ft we picked up a 30 mph tailwind. We were cruising across the ground at between 225 and 235 mph. This lasted all the way to Oklahoma. We landed at Weatherford for fuel and food, time 12:30 pm MT. People there were very nice and let us have the courtesy car to run into town and fill our stomachs. We were back in the air by 1:45 MT and again we picked up a slight tailwind. As we approached the Dallas area, I told Tim to keep a look out for other aircraft as I had already spotted 4 or 5 that were within a couple miles of us. He was already ahead of me as he too had been watching out for other aircraft. The actual airport we were looking for was a little airstrip about 30 miles east of Dallas, sorry but I forget the name. In this area of Texas there are private strips everywhere. The GPS told me where the airport was but we were spotting private strips everywhere within 2 to 3 miles of our destination. We finally arrived at 3:00 pm MT. Tim met with gentleman that had the Kolb. He showed us the plane, pointing out the good and bad, then the 2 of them went for a flight. Tim wanted some time to think over the purchase. Later that night Tim told me that he didnt think it was the right plane for him. We got a ride into Henderson that night by a nice gentleman who was at the airport flying his powered chute. He was also nice enough to pick us up in the morning and take us back out to the airport. For his efforts we gave him a ride in my RV as he would not take any money for his time. Well we finally took off about 8:30 am and made our way back for food and fuel at Weatherford. Up to this point the plane had been performing great. At this lower altitude as was finally seeing climb rates and airspeeds I have only heard others talk about. While departing Weatherford the engine hiccupped once. Tim and I looked at each other and he asked what that was? I said I didnt know. The engine continued to run smooth, the engine monitor didnt show anything to be concerned about, everything in the green. We both shook it off and we continued on. Tim said he was going to take a nap and proceeded to fall asleep. About 1 hour into the flight I noticed the CHT were rising, not critical, 355 F. I richened the mixture a little and the temps came down. My hottest cylinder usually runs about 315 to 320 F. I was running 2500 RPM, 20 MP, crusing at 8500 FT. I have affixed pitch wood prop that is perfectly suited for the O-360 F1A6 I have in my plane. I kept an eye on the CHT and slowly it started to climb back up. I would again richen the mixture and CHTs would come back down. Outside temp was about 85 F. This continued until the engine began to run rough when the CHT climbed to 355 to 360 F. If I richened the mixture the problem would go away. If I kept the mixture where it was at and turned on the electric fuel pump the problem would go away- for a while. Time finally woke up and I explained the situation to him. We were over north central Colorado by know and we talked about landing to see what the problem was. The problem was that by know I had the electric fuel pump running constantly, mixture was full rich and I was slowly having to reduce RPMs. We were still caring 2400 RPMs and are cruise speed was only down to 165. I usually cruise at 180 MPH. We were now over Wyoming and only about 50 minutes from Douglas. Tim suggested I turn to the west and get over I-25, as the terrain starts to get rougher the farther we get to Douglas. Again we talked about landing and the nearest airport and checking things out. I told Tim that if we land we are probably not going to takeoff today, unless we get lucky and find the problem. We were still in the air, plenty of daylight, plenty of fuel (reduced throttle) and we were still making 145 mph across the ground. RPMs were now down to 2200. Of course we were constantly aware of our position and were looking for fields and roads to land on if we had an engine failure. Needless to say we made it to Douglas and landed without incident. At Tims hanger we removed the cowl and I removed the carburetor. Tim checked the gascalator, nothing. I removed the brass screen from the fuel intake at the carburetor and found the problem. There was a circular piece of cloth right at the fuel inlet to the carb. I knocked this out of the screen, when I touched it I found it wasnt cloth but fine grains of dust, lint, etc. not sure what it was. It had blocked the opening to the carb enough to actually distort the screen by inch. I am sure if it hadnt been for the electric fuel pump we would have had to set down and hour or 2 earlier. Nothing was found in the gascalator or the fuel tanks. I had purchased the engine used but had not taken the time to tear into the carb. Of course I had flown the plane more than 175 hours until this problem arose. We cleaned the carb screen, put everything back together and I made a test flight around the airport at Douglas. Everything was fine so I headed back to Casper-25minutes, and landed without further incident. The next day I went over the fuel system but could find nothing wrong. Maybe I picked up something during the fuel stop at Weatherford, I dont know. Maybe this will encourage those that havent looked at this screen to do so know. Those that have bought a used engine may want to also clean this screen. Tim and I wonder if we made the right choice in continuing on. There is know doubt that it would have been ok to land and check things out. If circumstances had been different, such as low on fuel, weather deteriorating, etc. I am sure we would have found the nearest airport and landed. I know there are those of you out there that think we were insane for continuing on, and that is your choice. I am just writing this to give us all something to reflect upon. John N106WP - sold ________________________________________________________________________________
From: N67BT(at)aol.com
Date: Mar 17, 2005
Subject: Re: non rv related - Aspen Colorado
I live 45 min. west of Aspen (via 2 place Grumman) and have been in and out of there. It has an odd VFR approach in that, after contacting approach, you fly up a valley and don't see the runway until you are about on final. It might be different though flying in from the east. That said, I would drive up from Denver for two reasons. 1. The scenery is spectacular from the ground. 2. You and your RV could get stuck in Denver for your entire vacation waiting for the weather to clear, in and around those 14000' foot mountains, and if you get in you may not get out on time. The mountain weather is even more unpredictable than usual this time of year. I'm guessing that the drive up is about 3 hours. Bob Trumpfheller Plugging away on my 7A <> ________________________________________________________________________________
From: "Charles Heathco" <cheathco(at)comcast.net>
Subject: Tire wear problem resolution
Date: Mar 17, 2005
Im so happy!! I dont really have a problem with my 6a after all. I got an email replay from vans telling me the tires always wear out on the outside, thats the way its designed. Wow, and to think, I saw that as a abnormal.. Silly me.. Charlie heathco ________________________________________________________________________________
Date: Mar 17, 2005
From: "Ken Hoshowski" <ve7fp(at)jetstream.net> (by way of Matt Dralle <dralle(at)matronics.com>)
Subject: Medical Condition - Eustace Bowhay
Matt Dralle ) This post is to advise that Eustace had suffered a stroke while visiting in Calgary. Eustace has since been transferred to Royal Inland Hospital in Kamloops B.C. I visited him on Sunday March 6 and found him in reasonably good spirits. His speech is unaffected and his right side is fine, as a matter of fact I teased him about the strong grip he had with his right hand, told him he would be able to finish riveting his RV10 with his right hand only. He had only slight movement in his left foot and no movement in his left arm. Unfortunately, on the following Tuesday he developed pneumonia and was transferred to intensive care for a few days. (visitor's restricted to family only). I talked to his wife Nora yesterday and he has been returned to a regular ward today. He is on a physiotherapy program to restore movement to his left side. I understand he may be in hospital for 2 to 3 months. He is extremely disappointed that he cannot work on the RV10 but it is a real incentive for him to concentrate on his recovery. He is determined to get back working on that airplane. Please do not send any emails to his home as Nora does not use the computer and his mailbox might be full. If you would like to send him a message, send it to me and I will print all responses and put them in a binder for him. I am sure he would appreciate hearing from you. Send messages to: ve7fp(at)jetstream.net Regards, Ken Hoshowski RV6 C-FKEH Salmon Arm B.C. ________________________________________________________________________________
Date: Mar 18, 2005
From: "Stan Jones" <stan.jones(at)xtra.co.nz>
Subject: RV 7 Sliding Canopy
Some time ago I bookmarked a site detailing Jim Clone's instructions for building a sliding canopy. The site seems to have dried up, and I can't get access. Has anyone got any ideas about the subject. Vans instructions are rather skimpy, and it gives me the Willies just looking at that piece of plastic. Stan Jones. N.Z. ________________________________________________________________________________
From: "Larry Pardue" <n5lp(at)warpdriveonline.com>
Subject: Re: Medical Condition - Eustace Bowhay
Date: Mar 17, 2005
----- Original Message ----- From: "Ken Hoshowski (by way of Matt Dralle <dralle(at)matronics.com>)" > This post is to advise that Eustace had suffered a stroke while visiting > in > Calgary. There may be some newcomers who do not know who Eustace Bowhay is. He is a giant. My first contact with him was when he advised me on an engine builder. Later I found out more through other reading and his postings to the RV List. Among many many other things, Eustace is the owner and designer of the only RV-6F, float plane. He is a high time pilot who has flown many many aircraft types and has a wealth of experiences, some of which he has shared with us. He is a bush pilot and an original. I wish him a speedy recovery. Larry Pardue Carlsbad, NM RV-6 N441LP Flying http://n5lp.net ________________________________________________________________________________
Date: Mar 17, 2005
From: sarg314 <sarg314(at)comcast.net>
Subject: Re: teflon hose assembly problems
I think I found the solution to getting the -6 Russell hose fittings to slide into the teflon hose. Close examination showed that the leading edge of the nipple tube could stand to be bevelled a little. There were also some very minute imperfections in the edge. A few minutes with some #400 grit sand paper beveling the edge seems to do the trick. Apparently these are made from pretty soft steel. Sam Buchanan's suggestion of using a little STP Oil treatment lube is a good one too. Looks like I'll be able to make my hoses after all. I tried making some -4 teflon hoses using Earl's steel fittings (which I could get in the -4 size) and they go together very easily. Almost too easily. I'm going to find out about pressure testing tomorrow. -- Tom Sargent, RV-6A, engine. ________________________________________________________________________________
Date: Mar 17, 2005
From: "Phil Sisson, Litchfield Aerobatic Club" <sisson(at)consolidated.net>
Subject: Re: Tire wear problem resolution
Charles Heathco wrote: > >Im so happy!! I dont really have a problem with my 6a after all. I got an email replay from vans telling me the tires always wear out on the outside, thats the way its designed. Wow, and to think, I saw that as a abnormal.. Silly me.. Charlie heathco > > Silly both of us.. Without looking at your posting, just today I was looking at my tire wear pattern and was wondering why mine were wearing on the outside...... Hmmmmmmmmm. PS > > ________________________________________________________________________________
From: Wheeler North <wnorth(at)sdccd.edu>
Subject:
Date: Mar 18, 2005
Ken, Tell Nora and Eustace that they are both in my prayers. Although we've never met he has helped me many times on this list. This has not been the best year so far, I have two funerals to attend today, and have already been to four this year. Wheeler ________________________________________________________________________________
From: Hopperdhh(at)aol.com
Date: Mar 18, 2005
Subject: Re: Carburator Control
Larry (in Southern Indiana, I think), One thing that comes to mind is that if you run the cable in a straight line you'll get more stroke than if it has bends in it. You can try this outside of the airplane and it'll make a believer out of you. Now, if you've run the cable as straight as is reasonable to the carb (not that you have a lot of choices here!), one thing you can do is drill another hole closer to the throttle shaft. You can measure what the stroke requirement will be with a ruler at the proposed new hole location. Allow maybe 1/16 inch less than the stroke you measure on the cable and you should be good to go. I had to do this on my Fuel Injection servo. The arm had a suitable place to drill the hole, so it worked out OK. Even though 2 inches seems like a short stroke, it works fine. Hope this helps. Dan Hopper Walton, (Northern) IN RV-7A (Was flying, now in the paint shop) PS, paint your airplane before you fly it, and avoid the pain of being without your airplane after you get addicted to it! In a message dated 3/17/05 5:15:47 P.M. US Eastern Standard Time, flyboy.bob(at)gmail.com writes: wrote: > > > > I have my TMX O-360 Mattituck engine and did my first start up. After this, we did some checking and found the Van's FWF supplied push/pull control that travels 2" does not take the carb to full open AND full closed. The travel is just short about 1/4" or so. Or the carb arm is too long. I found, if I set it for full throttle, the idle is 1200. NO GOOD.. The carb is a Precision model MA-4-5. The distance from center of hole to center of hole in the arm is 1.75". Van's aircraft advises that I should connect control to middle hole. Well, I only have one hole. Is there a suggestion or recommendation for this condition. Also, I seem to lack a bit of travel to get the mixture to go from full rich stop and full lean stop. > > > > Larry Helming in Indiana > ________________________________________________________________________________
From: Wheeler North <wnorth(at)sdccd.edu>
Subject: tire wear
Date: Mar 18, 2005
I have read everything I can find re wheel/axil alignment (not much, but mucho info on the RV6 in my RV6A builders manual), and have concluded that if it was not done correctly when the plane was built Im SOL. Anybody beeen able to change it, or tried and couldnt?? charlie heathco Well, without starting the war that occured the last time I gave advice on this subject, outside wear can be caused by either camber, which is normal to RVs, fix flip tires to wear the other sides, or toe in, fix for rod gear, oval the retaining bolt holes in the gear socket. Leave the holes in the gear as it is, but by doing this you can rotate the gear leg slightly to adjust the toe, then braze fill the unused portion of each hole and ream to circular. Mine were factory drilled and they missed by a lot. something like 3deg on one side and 2.5 on the other. The tires lasted less than 40 hours. Toe leaves the tires scrubbed laterally, so if you rub your hand one way across the grooves the corners feel dull and the other way they feel sharp, possibly with a feathered edge. the best way to measure is a lasar set on the rim and projected out fore or aft 100 inches. Measure distance from centerline close to the wheels and then 100 inches out from there and use trig to see what the angle is. Project centerline down to the floor using plumbs and mark on tape. I suggest measuring in the ground attitude as that's where most of the wear occurs, and I usually do three point, or close to, landings. Generally no toe is best, and I won't make any further comments lest another war starts on the subject. W ________________________________________________________________________________
From: "Glenn Brasch" <gbrasch(at)earthlink.net>
Subject: FS RV Belt Buckles
Date: Mar 18, 2005
I have upgraded my site with better pictures and customer comments for your viewing. Thanks, Glenn -9A fuselage http://home.earthlink.net/~gbrasch/ ________________________________________________________________________________
From: John DeCuir <jadecuir(at)comcast.net>
Subject: Re: Quick poll: Sensenich FP prop users
Date: Mar 18, 2005
I fly an RV4 with 160hp, FP sensenich. When I bought it from the second owner, he had replaced the original wood prop with the 72CM, 79" pitch. Short field performance was outstanding, and climb rate was over 1500 fpm to 7500'. But, when I leveled out, I had to throttle back so far to keep under redline 2600rpm! I liked to cruise @ 2450 to 2500 rpm, and my MP would be less than 20" to hold it there, TAS about 150 Kts. I repitched to the recommended 81", for cruise, as that is 99% of my flying. Takeoff and climb performance suffered noticeably, but once the RPM's are up to 2500, she climbs at about 1000 fpm through 7500', @ 130 IAS. I've flown in and out of Mammoth Lakes, CA several times this winter, sometimes @ gross wt., and the low static rpm creates a long takeoff roll at 7500' elev, but once the rpms come up, she climbs pretty good to 14,500 for the crossing west. I don't know how well she'd do in summer heat at gross wt. If I were going for all-around performance and utility, I think 79", as vans/sensenich recommend, is the pitch to have. John DeCuir N204CP, RV4 Salinas, CA 480 hrs TTAE ________________________________________________________________________________
From: DOUGPFLYRV(at)aol.com
Date: Mar 18, 2005
Subject: Re: Tire wear problem resolution
I have used CONDOR tires on 3 RV's and been pleased Doug Preston RV7 N731RV ________________________________________________________________________________
From: "Oliver Washburn" <ollie6a(at)earthlink.net>
Subject: Bar-BQ fly-in Mar. 26- Fl Wing VAF
Date: Mar 18, 2005
ATTENTION ALL---Mark your calendars now for one of the best fly-in Bar-BQ lunch in the Southeast. We will be serving lunch at noon and there will be coffee and donuts for the early birds.There is no rain date so come rain or shine, hopefully shine. Place----- Loves Landing Airpark, 97FL 130* 21.5 nm from Ocala VOR N 28*57.42 W 081*53.29 What----- Smoked Bar-BQ pork (takes 2 days), Hamburgers,Hotdogs and all the other fixns. When---- Lunch at noon and coffee & donuts for early birds Price---- $6.00 donation which includes everything Note---This is a private airpark, land at your own risk. Ollie Washburn 6A ________________________________________________________________________________
From: DOUGPFLYRV(at)aol.com
Date: Mar 18, 2005
Subject: Re: Bar-BQ fly-in Mar. 26- Fl Wing VAF
What is the date of the BBQ Ollie? Doug ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Tire wear problem resolution
Date: Mar 18, 2005
> Not to beat a dead horse, but I think you will be amazed if you put a better > quality tire on. My 6-A only got 40/50 hrs on the tires Van's supplies, > with > what seemed like abnormal wear on the outside of the tires. Went to > Michelins > and got over 200 . I've been using the el cheapo McCreary Air Hawk tires (what Van's provides in the finish kit). Like everyone has noted, they wear mostly on the outboard sides, particularly the left outboard. First set: rotated at 162 hours, replaced at 212 hours. Second set: rotated at 374 hours (interesting how that worked out!), still plenty of treads as of 415 hours. I figure this 2nd set has another 40-50 hours on 'em easily before they need to be replaced. You should be able to get 200+ hours on a set of cheap Air Hawks if you treat 'em gently. I have no doubt that more expensive tires would be better balanced, would wear less, etc. Worth the extra expense? Not for me. I'd rather put the extra 100 bucks or whatever into the gas tank. )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
From: luckymacy(at)comcast.net (lucky)
Subject: Re: Tire wear problem resolution
Date: Mar 18, 2005
I wrote down at the time (last year's sun n fun) that the condors were going for $50. What do the Air Hawks go for new? -------------- Original message -------------- > > > Not to beat a dead horse, but I think you will be amazed if you put a > better > > quality tire on. My 6-A only got 40/50 hrs on the tires Van's supplies, > > with > > what seemed like abnormal wear on the outside of the tires. Went to > > Michelins > > and got over 200 . > > I've been using the el cheapo McCreary Air Hawk tires (what Van's provides > in the finish kit). Like everyone has noted, they wear mostly on the > outboard sides, particularly the left outboard. > > First set: rotated at 162 hours, replaced at 212 hours. > > Second set: rotated at 374 hours (interesting how that worked out!), still > plenty of treads as of 415 hours. > > I figure this 2nd set has another 40-50 hours on 'em easily before they need > to be replaced. You should be able to get 200+ hours on a set of cheap Air > Hawks if you treat 'em gently. I have no doubt that more expensive tires > would be better balanced, would wear less, etc. Worth the extra expense? > Not for me. I'd rather put the extra 100 bucks or whatever into the gas > tank. > > )_( Dan > RV-7 N714D > http://www.rvproject.com > > > > > > I wrote down at the time (last year's sun n fun) that the condors were going for $50. What do the Air Hawks go for new? -------------- Original message -------------- -- RV-List message posted by: "Dan Checkoway" Not to beat a dead horse, but I think you will be amazed if you put a better quality tire on. My 6-A only got 40/50 hrs on the tires Van's supplies, with what seemed like abnormal wear on the outside of the tires. Went to Michelins and got over 200 . I've been using the el cheapo McCreary Air Hawk tires (what Van's provides in the finish kit). Like everyone has noted, they wear mostly on the outboard sides, particularly the left outboard. First set: rotated at 162 hours, replaced at 212 hours. Second set: rotated at 374 hours (interesting how that worked out!), still plenty of treads as of 415 hours. I figure this 2nd set has another 40-50 hours on 'em easily before they need to be replaced. You should be able to get 200+ hours on a set of cheap Air Hawks if you treat 'em gently. I have no doubt that more expensive tires would be better balanced, would wear less, etc. Worth the extra expense? Not for me. I'd rather put the extra 100 bucks or whatever into the gas tank. )_( Dan RV-7 N714D http://www.rvproject.com ed Information ________________________________________________________________________________
From: "Oliver Washburn" <ollie6a(at)earthlink.net>
Subject: Re: Bar-BQ fly-in Mar. 26- Fl Wing VAF
Date: Mar 18, 2005
Mar.26th Ollie ----- Original Message ----- From: <DOUGPFLYRV(at)aol.com> Subject: Re: RV-List: Bar-BQ fly-in Mar. 26- Fl Wing VAF > > What is the date of the BBQ Ollie? > Doug > > > > > > > ________________________________________________________________________________
From: "oliver h washburn" <ollie6a(at)earthlink.net>
Subject: Bar-BQ fly-in Mar. 26- Fl Wing VAF
Date: Mar 18, 2005
> > Subject: RV-List: Bar-BQ fly-in Mar. 26- Fl Wing VAF > > > ATTENTION ALL---Mark your calendars now for one of the best fly-in Bar-BQ lunch in the Southeast Sat Mar 26th. We will be serving lunch at noon and there will be coffee and donuts for the early birds.There is no rain date so come rain or shine, hopefully shine. > > Place----- Loves Landing Airpark, 97FL 130* 21.5 nm from Ocala VOR > N 28*57.42 W 081*53.29 >When---- March 26th > What----- Smoked Bar-BQ pork (takes 2 days), Hamburgers,Hotdogs and all the other fixns. > > When---- Lunch at noon and coffee & donuts for early birds > > Price---- $6.00 donation which includes everything > > Note---This is a private airpark, land at your own risk. > > Ollie Washburn 6A > > ________________________________________________________________________________
Date: Mar 18, 2005
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: Tire wear problem resolution
Dan Checkoway wrote: > >>I wrote down at the time (last year's sun n fun) that the condors were > > going for $50. What do the Air Hawks go for new? > > $37.80 from Spruce. Beat that with a stick! > > http://www.aircraftspruce.com/catalog/lgpages/mcairhawk.php Dittos on the Air Hawks. I got them for $38.95 (free shipping) from Desser: http://www.desser.com They have a lot of meat out on the shoulders of the tire where our planes punish them. Flipping tires is standard procedure for maximizing tire life. Remember, you must remount the tires, not just move them from one side of the plane to the other. Be sure you install low-leak tubes while you are at it. Sam Buchanan ________________________________________________________________________________
Date: Mar 18, 2005
From: sportav8r(at)aol.com
Subject: Re: Quick poll: Sensenich FP prop users
I ended up going with 79" pitch today, and it sure seemed to make a new beast out of the RV - very different and mostly better; easier to stay off the redline in cruise, and maybe a smidge faster, like around 10 mph indicated ;-) The dynamic balance took it from .48 IPS down to .03, and you can sure feel that! Best $450 I ever dropped on that plane since I started riveting 11 years ago . -Stormy -----Original Message----- From: John DeCuir <jadecuir(at)comcast.net> Subject: RV-List: Re: Quick poll: Sensenich FP prop users I fly an RV4 with 160hp, FP sensenich. When I bought it from the second owner, he had replaced the original wood prop with the 72CM, 79" pitch. Short field performance was outstanding, and climb rate was over 1500 fpm to 7500'. But, when I leveled out, I had to throttle back so far to keep under redline 2600rpm! I liked to cruise @ 2450 to 2500 rpm, and my MP would be less than 20" to hold it there, TAS about 150 Kts. I repitched to the recommended 81", for cruise, as that is 99% of my flying. Takeoff and climb performance suffered noticeably, but once the RPM's are up to 2500, she climbs at about 1000 fpm through 7500', @ 130 IAS. I've flown in and out of Mammoth Lakes, CA several times this winter, sometimes @ gross wt., and the low static rpm creates a long takeoff roll at 7500' elev, but once the rpms come up, she climbs pretty good to 14,500 for the crossing west. I don't know how well she'd do in summer heat at gross wt. If I were going for all-around performance and utility, I think 79", as vans/sensenich recommend, is the pitch to have. John DeCuir N204CP, RV4 Salinas, CA 480 hrs TTAE ________________________________________________________________________________
From: "Mike Holland" <hollandm(at)pacbell.net>
Subject: Teflon hose assembly
Date: Mar 18, 2005
Any thoughts about suitability (reliability/ durability) of flexible Teflon to connect the fuel tank to selector valve (all or in part)? My issue has to do with the almost impossible routing of solid -6 aluminum from the tank connection, through the gear leg fitting, of a trigear Van design, doesn't matter which one. A flexible hose would solve that problem. Mike Holland Finishing RV9A Dana Point, CA ________________________________________________________________________________
Date: Mar 18, 2005
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: Teflon hose assembly
Mike Holland wrote: > > Any thoughts about suitability (reliability/ durability) of flexible > Teflon to connect the fuel tank to selector valve (all or in part)? > My issue has to do with the almost impossible routing of solid -6 > aluminum from the tank connection, through the gear leg fitting, of a > trigear Van design, doesn't matter which one. > > A flexible hose would solve that problem. It's been done and it works fine. Sam Buchanan ________________________________________________________________________________
Date: Mar 18, 2005
From: Walter Tondu <walter(at)tondu.com>
Subject: Re: Teflon hose assembly
On 03/18 4:51, Mike Holland wrote: > Any thoughts about suitability (reliability/ durability) of flexible Teflon to connect the fuel tank to selector valve (all or in part)? My issue has to do with the almost impossible routing of solid -6 aluminum from the tank connection, through the gear leg fitting, of a trigear Van design, doesn't matter which one. > > A flexible hose would solve that problem. I did one line in one piece and the left side in two pieces. Just make both lines into two pieces and be done with it in under one hour. Cheaper and lighter than flex hose. See entry dated 12/1/04 http://www.rv7-a.com/cockpit_3.htm -- Walter Tondu http://www.rv7-a.com ________________________________________________________________________________
From: Oldsfolks(at)aol.com
Date: Mar 18, 2005
Subject: Re: Teflon hose assembly
I put the aluminum line through the gear mouni in two pieces,that made it easier and it fit. Bob Olds ________________________________________________________________________________
Date: Mar 18, 2005
From: Walter Tondu <walter(at)tondu.com>
Subject: Can't get full aft control deflection
Oh wise, sage builders whom have come before me... May I borrow your assistance please. After installing the controls tonight, I found that I can't get full aft deflection on the controls (to the stops) due to a binding issue with the rod end bearing and the elevator pivot control horn. Any help and ideas are appreciated. Text and pictures here. http://rv7-a.com/lasttenpercent.htm#3/18/05 Thanks, -- Walter Tondu http://www.rv7-a.com working on the last 10% ________________________________________________________________________________
From: "Tommy Walker" <twsurveyor(at)msn.com>
Subject: Tach Cable
Date: Mar 18, 2005
My tach cable that's about 1" too long. Anyone out there in RV Land know where I can send it to have it shortened? Tommy Walker 6A, "Finishing the Finishing"! Ridgetop, TN ________________________________________________________________________________
From: "Greg@itmack" <greg(at)itmack.com>
Subject: interior paint
Date: Mar 19, 2005
I'm just starting my RV8 fuse and I'm wandering would it be better to paint the interior cockpit area while I'm building so that I have better access to get into the tight places or paint after it's all assembled. I'm aware that I would have to touch up when it's completed but it seems easier to paint now. Greg RV8 82070 ________________________________________________________________________________
From: "Kyle Boatright" <kboatright1(at)comcast.net>
Subject: Re: interior paint
Date: Mar 18, 2005
One data point.. I painted mine when the shell was more or less complete with seats and floorboards. I installed the panel, ran the electrical, and mounted the wings afterwards. I was careful and didn't have to touch up anything... KB ----- Original Message ----- From: "Greg@itmack" <greg(at)itmack.com> Subject: RV-List: interior paint > > I'm just starting my RV8 fuse and I'm wandering would it be better to > paint the interior cockpit area while I'm building so that I have better > access to get into the tight places or paint after it's all assembled. > I'm aware that I would have to touch up when it's completed but it seems > easier to paint now. > > Greg > RV8 > 82070 > > > ________________________________________________________________________________
From: "cgalley" <cgalley(at)qcbc.org>
Subject: Re: Tach Cable
Date: Mar 18, 2005
Try your local speedometer shop. ----- Original Message ----- From: "Tommy Walker" <twsurveyor(at)msn.com> Subject: RV-List: Tach Cable > > My tach cable that's about 1" too long. Anyone out there in RV Land know > where I can send it to have it shortened? > > Tommy Walker > 6A, "Finishing the Finishing"! > Ridgetop, TN > > > ________________________________________________________________________________
From: "Jeff Dowling" <shempdowling2(at)earthlink.net>
Subject: Re: Can't get full aft control deflection
Date: Mar 18, 2005
I had the exact same problem. You just have to adjust the rod end bearings so that at full aft travel you wont have that interference. Make sure to remember to engage enough threads so that if the stop nuts were to back off and the push rod rotated, the rod end bearings could not possibly come off the push rod. I cut some tubing and put it between the rod end and push rod to be extra safe. I know, totally unnecessary but it makes me feel better. I would disregard the position of the pivot control horn. Start up front and work your way back. Shemp/Jeff Dowling RV-6A, N915JD 165 hours Chicago/Louisville ----- Original Message ----- From: "Walter Tondu" <walter(at)tondu.com> Subject: RV-List: Can't get full aft control deflection > > Oh wise, sage builders whom have come before me... > May I borrow your assistance please. > > After installing the controls tonight, I found that I can't get > full aft deflection on the controls (to the stops) due to a binding > issue with the rod end bearing and the elevator pivot control > horn. Any help and ideas are appreciated. > > Text and pictures here. > > http://rv7-a.com/lasttenpercent.htm#3/18/05 > > Thanks, > -- > Walter Tondu > http://www.rv7-a.com > working on the last 10% > > > ________________________________________________________________________________
Date: Mar 18, 2005
From: Jim Oke <wjoke(at)shaw.ca>
Subject: Re: interior paint
Hi; My recommendation would be to paint after the interior is largely complete (baggage side panels, seats, floor, etc.) but before wiring. Putting all the wiring in and then removing same to paint would be a significant cost in time and effort. Depending on what paint method you choose (rattle can or HVLP sprayer) you are right that it will be probably be easier to do some of the more awkward places as you proceed rather than leave it all till the end. Jim Oke RV-6A Wpg., MB ----- Original Message ----- From: "Greg@itmack" <greg(at)itmack.com> Subject: RV-List: interior paint > > I'm just starting my RV8 fuse and I'm wandering would it be better to > paint the interior cockpit area while I'm building so that I have better > access to get into the tight places or paint after it's all assembled. > I'm aware that I would have to touch up when it's completed but it seems > easier to paint now. > > Greg > RV8 > 82070 > > > ________________________________________________________________________________
Date: Mar 18, 2005
From: "Bob C. " <flyboy.bob(at)gmail.com>
Subject: Re: interior paint
I purchased my kit from a guy who had started the fuselage and had many of the interior panels, etc. painted and already ready to assemble (he had built two previously). I can't imagine doing it any other way. You have to take more care when you are riveting, but judicious use of duct-tape will protect the paint from your tools . . . we used PPG Concept Poly for the finish coat and their self-etching two part primer. Good Luck Bob Christensen RV-8 - N678RC - FWF/Panel/etc. > > I'm just starting my RV8 fuse and I'm wandering would it be better to paint the interior cockpit area while I'm building so that I have better access to get into the tight places or paint after it's all assembled. I'm aware that I would have to touch up when it's completed but it seems easier to paint now. > > Greg > RV8 > 82070 > > > ________________________________________________________________________________
Date: Mar 19, 2005
From: Mickey Coggins <mick-matronics(at)rv8.ch>
Subject: Re: interior paint
I agree. When you think the mechanical stuff is done, and you are ready to wire, then it's time to paint it. Mickey Kyle Boatright wrote: > > One data point.. > > I painted mine when the shell was more or less complete with seats and > floorboards. I installed the panel, ran the electrical, and mounted the > wings afterwards. I was careful and didn't have to touch up anything... > > KB > ----- Original Message ----- > From: "Greg@itmack" <greg(at)itmack.com> > To: > Subject: RV-List: interior paint > > > >> >>I'm just starting my RV8 fuse and I'm wandering would it be better to >>paint the interior cockpit area while I'm building so that I have better >>access to get into the tight places or paint after it's all assembled. >>I'm aware that I would have to touch up when it's completed but it seems >>easier to paint now. >> >>Greg >>RV8 >>82070 >> -- Mickey Coggins http://www.rv8.ch/ #82007 Wiring ________________________________________________________________________________
From: "Charles Rowbotham" <crowbotham(at)hotmail.com>
Subject: interior paint
Date: Mar 19, 2005
Greg, We used Sherwin Williams - Sun Fire - (a 2-part paint). We sprayed after we had fitted the interior panels. It has held up well thru the building process and for the last 4 yrs. Good Building, Chuck & Dave Rowbotham RV-8A >From: "Greg@itmack" <greg(at)itmack.com> >Reply-To: rv-list(at)matronics.com >To: >Subject: RV-List: interior paint >Date: Sat, 19 Mar 2005 13:31:56 +1000 > > >I'm just starting my RV8 fuse and I'm wandering would it be better to paint >the interior cockpit area while I'm building so that I have better access >to get into the tight places or paint after it's all assembled. I'm aware >that I would have to touch up when it's completed but it seems easier to >paint now. > >Greg >RV8 >82070 > > ________________________________________________________________________________
From: Hopperdhh(at)aol.com
Date: Mar 19, 2005
Subject: Re: Can't get full aft control deflection
Walter, Beautiful website. You definitely don't want that type of binding. It could break the rod end off. Not a good situation! I assume the stops you're talking about are at the horns, and you've measured for the proper up elevator angle. If so, it looks like the obvious solution is to trim a little of the horn away to clear the rod end. It won't take enough to make any difference in the strength of the horn. Just get a half round file go to work. Dan Hopper Walton, IN RV-7A (Was flying, now being painted) In a message dated 3/18/05 10:16:22 P.M. US Eastern Standard Time, walter(at)tondu.com writes: After installing the controls tonight, I found that I can't get full aft deflection on the controls (to the stops) due to a binding issue with the rod end bearing and the elevator pivot control horn. Any help and ideas are appreciated. Text and pictures here. http://rv7-a.com/lasttenpercent.htm#3/18/05 Thanks, -- Walter Tondu http://www.rv7-a.com working on the last 10% ________________________________________________________________________________
Date: Mar 19, 2005
From: Charlie Kuss <chaztuna(at)adelphia.net>
Subject: Re: interior paint
Greg, I think that depends on if you intend to Alodine & prime prior to assembly. If you do, applying the finish paint at this point will save time later. I primed and painted all my cockpit parts before assembly. I used an epoxy primer and PPG's Delta (similar to Imron) paint. I found that this paint is very tough. Even in areas where the rivet set (I back riveted everything) slipped off the tail of the rivet, almost no damage was done. In the few places where there was damage, only the finish coat was nicked off. The primer was still there. Your finished job will turn out much nicer, if you paint first. Charlie Kuss > >I'm just starting my RV8 fuse and I'm wandering would it be better to >paint the interior cockpit area while I'm building so that I have better >access to get into the tight places or paint after it's all >assembled. I'm aware that I would have to touch up when it's completed >but it seems easier to paint now. > >Greg >RV8 >82070 > > ________________________________________________________________________________
Date: Mar 19, 2005
From: Jim Brown <acrojim(at)cfl.rr.com>
Subject: Re: Teflon hose assembly
Go to a hardware store and purchase a tubing bender spring (with 1/2 inch inside diameter), they are about 12 inches long. Snake the spring thru the landing gear fitting - at that point you can then slide the fuel line tubing thru the spring. Jim Brown RV 7A ________________________________________________________________________________
From: "Jeff Dowling" <shempdowling2(at)earthlink.net>
Subject: Re: interior paint
Date: Mar 19, 2005
I would also make some cardboard patterns of your interior in case you decide to put insulation in the cockpit. I did it after and what a pain in the @%$. Shemp/Jeff Dowling RV-6A, N915JD 165 hours Chicago/Louisville ----- Original Message ----- From: "Jim Oke" <wjoke(at)shaw.ca> Subject: Re: RV-List: interior paint > > Hi; > > My recommendation would be to paint after the interior is largely complete > (baggage side panels, seats, floor, etc.) but before wiring. Putting all > the > wiring in and then removing same to paint would be a significant cost in > time and effort. > > Depending on what paint method you choose (rattle can or HVLP sprayer) you > are right that it will be probably be easier to do some of the more > awkward > places as you proceed rather than leave it all till the end. > > Jim Oke > RV-6A > Wpg., MB > > > ----- Original Message ----- > From: "Greg@itmack" <greg(at)itmack.com> > To: > Subject: RV-List: interior paint > > >> >> I'm just starting my RV8 fuse and I'm wandering would it be better to >> paint the interior cockpit area while I'm building so that I have better >> access to get into the tight places or paint after it's all assembled. >> I'm aware that I would have to touch up when it's completed but it seems >> easier to paint now. >> >> Greg >> RV8 >> 82070 >> >> >> > > > ________________________________________________________________________________
From: "Matthew Brandes" <matthew(at)n523rv.com>
Subject: Re: interior paint
Date: Mar 19, 2005
Greg, I'll suggest another alternative. I painted all of the little pieces and parts that I knew I wouldn't be able to reach once they were riveted on. Later, after the fuselage was all riveted together, I went back and painted everything inside. This worked out really well as all the hard to paint places were already painted, I just needed to hit the big flat surfaces. I would also suggest waiting as long as possible to paint.... right before the wiring process people are suggesting is a good idea. You'll be in and out of the fuselage a lot. Matthew RV-9A Finsish Kit www.n523rv.com ________________________________________________________________________________
From: "Tom & Cathy Ervin" <tcervin(at)valkyrie.net>
Subject: Re: Teflon hose assembly
Date: Mar 19, 2005
Good idea......I also used Bulk Head Fittings where the fuel lines exit the fuselage which makes it much easier to connect the wing tanks. Tom in Ohio ----- Original Message ----- From: <Oldsfolks(at)aol.com> Subject: RV-List: Re: Teflon hose assembly > > I put the aluminum line through the gear mouni in two pieces,that made it > easier and it fit. > Bob Olds > > > ________________________________________________________________________________
From: luckymacy(at)comcast.net (lucky)
Subject: Garmin Screw
Date: Mar 19, 2005
My Garmin transponder I ordered from Stark didn't come with any of the flush screws needed inside the tray. I wasted over an hour running around town trying to find machine screws that would lay flush in there to no avail. One Old Timer hardware store guy said they must be "special" screws and asked me twice if it wasn't from china. Well special or not they sure as heck weren't findable in this town and it would have been nice to have gotten them with the tray or at least been told that the "special" screws had to be purchases separately. Anyone know just what the heck kind of screw I need to ask for and who can I order them from? thanks, lucky My Garmin transponder I ordered from Stark didn't come with any of the flush screws needed inside the tray. I wasted over an hour running around town trying to find machine screws that would lay flush in there to no avail. One Old Timer hardware store guy said they must be "special" screws and asked me twice if it wasn't from china. Well special or not they sure as heck weren't findable in this town and it would have been nice to have gotten them with the tray or at least been told that the "special" screws had to be purchases separately. Anyone know just what the heck kind of screw I need to ask for and who can I order them from? thanks, lucky ________________________________________________________________________________
Date: Mar 19, 2005
From: Jeff Point <jpoint(at)mindspring.com>
Subject: Re: interior paint
I'll second the SW Sunfire paint. I painted the interior as soon as the structure of the "canoe" was done. It held up very well over the next year of climbing in and out 10,000 times, dropping tools, etc. Mix it 1:1 with the flattening base (10% gloss) and add the hardener as well. And it's usually available locally. Jeff Point RV-6 Milwaukee WI > > ________________________________________________________________________________
Date: Mar 19, 2005
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: Tire wear problem resolution
lucky wrote: > > forgot to mention the AirHawks were the HEAVIEST tire listed, by far, > in the one table that had weights. 17.9 pounds a piece in this > chart where the condors are 8.8 pounds a piece. Wow, 20 pounds of > extra tire weight. That's heavier than a friggin Prestolite Starter! That was obviously a misprint; I suspect the weight of two Air Hawks is 17.9 lbs. I didn't weigh the Air Hawks I installed on my RV-6, but I have recollection of them being noticeably heavier than the Aero Trainers, Michelins, retreads, or Condors I have used in the past. One of the retreads I ran was nearly 1/4" out of round. Many folks have had good experience with them but I didn't get significantly better wear with the retreads than the other tires. Since they cost as much as Air Hawks or Condors, I have decided to skip the retreads. Sam Buchanan ________________________________________________________________________________
Date: Mar 19, 2005
From: Jeff Point <jpoint(at)mindspring.com>
Subject: Re: Tire wear problem resolution
I recall reading that at the time this article came out, and thinking it was a typo. It appears to be a typo indeed. Spruce has a chart of the weight of various tires, and the heaviest Airhawk 6:00-6 8 ply is 7.8 lbs., not 17.9. Also they tested the 6.00-6 which is bigger than our tires. The RV-sized 5.00-5 6 ply is 4.3 lbs. Jeff Point 150 hours on my first Airhawks and probably 100 more left. Milwaukee WI > > ________________________________________________________________________________
Date: Mar 19, 2005
From: Jeff Point <jpoint(at)mindspring.com>
Subject: Re: Garmin Screw
I used regular 100 deg countersunk #8 screws. They don't fit in the dimple in the tray perfectly, however they do leave plenty of clearance for the radio to slide in and out, and they hold the tray securely. This is on a Garmin GTX320, YMMV. Jeff Point > > ________________________________________________________________________________
Date: Mar 19, 2005
From: "Bob C. " <flyboy.bob(at)gmail.com>
Subject: Re: Garmin Screw
So what does Stark say??? and from look like IP addresses, lucky wrote: > > My Garmin transponder I ordered from Stark didn't come with any of the flush screws needed inside the tray. I wasted over an hour running around town trying to find machine screws that would lay flush in there to no avail. > > One Old Timer hardware store guy said they must be "special" screws and asked me twice if it wasn't from china. Well special or not they sure as heck weren't findable in this town and it would have been nice to have gotten them with the tray or at least been told that the "special" screws had to be purchases separately. > > Anyone know just what the heck kind of screw I need to ask for and who can I order them from? > > thanks, > lucky > > My Garmin transponder I ordered from Stark didn't come with any of the flush screws needed inside the tray. I wasted over an hour running around town trying to find machine screws that would lay flush in there to no avail. > > One Old Timer hardware store guy said they must be "special" screws and asked me twice if it wasn't from china. Well special or not they sure as heck weren't findable in this town and it would have been nice to have gotten them with the tray or at least been told that the "special" screws had to be purchases separately. > > Anyone know just what the heck kind of screw I need to ask for and who can I order them from? > > thanks, > lucky > > > ________________________________________________________________________________
Date: Mar 19, 2005
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: Tire wear problem resolution
Sam Buchanan wrote: > > lucky wrote: > >> >>forgot to mention the AirHawks were the HEAVIEST tire listed, by far, >>in the one table that had weights. 17.9 pounds a piece in this >>chart where the condors are 8.8 pounds a piece. Wow, 20 pounds of >>extra tire weight. That's heavier than a friggin Prestolite Starter! > > > > That was obviously a misprint; I suspect the weight of two Air Hawks is > 17.9 lbs. I didn't weigh the Air Hawks I installed on my RV-6, but I > have recollection of them being noticeably heavier than the Aero > Trainers, Michelins, retreads, or Condors I have used in the past. Correction; should have read: "I have no recollection"...... Sam Buchanan ________________________________________________________________________________
From: "Dave Saylor" <Dave(at)AirCraftersLLC.com>
Subject: Garmin Screw
Date: Mar 19, 2005
NAS514P632-XX should do it. Aircraft Spruce page 92 (2004/2005). Avionics never come with the tray mounting hardware. There are too many options available to the installer for the manufacturer to try to anticipate which hardware is required. Dave Saylor AirCrafters LLC 831-722-9141 -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of lucky Subject: RV-List: Garmin Screw My Garmin transponder I ordered from Stark didn't come with any of the flush screws needed inside the tray. I wasted over an hour running around town trying to find machine screws that would lay flush in there to no avail. One Old Timer hardware store guy said they must be "special" screws and asked me twice if it wasn't from china. Well special or not they sure as heck weren't findable in this town and it would have been nice to have gotten them with the tray or at least been told that the "special" screws had to be purchases separately. Anyone know just what the heck kind of screw I need to ask for and who can I order them from? thanks, lucky My Garmin transponder I ordered from Stark didn't come with any of the flush screws needed inside the tray. I wasted over an hour running around town trying to find machine screws that would lay flush in there to no avail. One Old Timer hardware store guy said they must be "special" screws and asked me twice if it wasn't from china. Well special or not they sure as heck weren't findable in this town and it would have been nice to have gotten them with the tray or at least been told that the "special" screws had to be purchases separately. Anyone know just what the heck kind of screw I need to ask for and who can I order them from? thanks, lucky ________________________________________________________________________________
From: "Dale Ensing" <densing(at)carolina.rr.com>
Subject: Re: Garmin Screw
Date: Mar 19, 2005
The hardware store screws are not 100 deg. Think they are 90 deg or something like that. Therefore they do not seat down into the tray dimples. Dale Ensing ________________________________________________________________________________
Date: Mar 19, 2005
From: Kevin Horton <khorton01(at)rogers.com>
Subject: Re: Garmin Screw
> >My Garmin transponder I ordered from Stark didn't come with any of >the flush screws needed inside the tray. I wasted over an hour >running around town trying to find machine screws that would lay >flush in there to no avail. > >One Old Timer hardware store guy said they must be "special" screws >and asked me twice if it wasn't from china. Well special or not >they sure as heck weren't findable in this town and it would have >been nice to have gotten them with the tray or at least been told >that the "special" screws had to be purchases separately. > >Anyone know just what the heck kind of screw I need to ask for and >who can I order them from? > >thanks, >lucky > >My Garmin transponder I ordered from Stark didn't come with any of >the flush screws needed inside the tray. I wasted over an hour >running around town trying to find machine screws that would lay >flush in there to no avail. > >One Old Timer hardware store guy said they must be "special" screws >and asked me twice if it wasn't from china. Well special or not they >sure as heck weren't findable in this town and it would have been >nice to have gotten them with the tray or at least been told that >the "special" screws had to be purchases separately. > >Anyone know just what the heck kind of screw I need to ask for and >who can I order them from? I used standard aviation #6 screws, exactly the same as are used in many other places on our aircraft. AN525 screws, IIRC. -- Kevin Horton RV-8 (finishing kit) Ottawa, Canada http://www.kilohotel.com/rv8 ________________________________________________________________________________
Date: Mar 19, 2005
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Re: Prepping. Priming, Painting, Etc.)
Dwight Frye wrote: > >On Sat Mar 19 00:38:26 2005, j1j2h3(at)juno.com wrote : > > >>Please add my vote to those in favor of this project. I am not a computer >>guru but would be pleased to aid in entering data from previous Matronics >>postings. >>[ ... snip ... ] >>I think this thread should be kept on the RV-list for a while, or at least >>a progress report listed periodically to help gauge and build interest. >>Perhaps Matronics would consider running it on their site as a supplement >>to their lists. >> >> > >Jim (and anyone else who is interested), > >There are a few of us talking about pulling together a Wiki off-list. The >discussion was taken (mostly) off-list so we didn't clutter up everyone's >inbox with a discussion they might not be interested in reading about (though >I am sure everyone on this list likely has well developed the ability to >delete e-mail messages). But since you asked on-list, I thought I'd give a >brief reply on-list. > >I hesitate to dump even an abridged-and-organized version of the RV-list >postings into the Wiki unaltered. There are a couple of reasons for that. >For one we already have the RV-list archives which support a great search >mechanism. So, in a sense, the ability for newcomers to go back and look >at previous postings is taken care of with the Matronics search as well >as in other forums. > >The second reason I hesitate to dump postings into the Wiki has to do with >a (potentially overdeveloped) sense of concern for ownership and the rights >of the original authors to not have their work used without giving explicit >permission. IF the _author_ wants to take what they wrote and contribute >an article ... say a "howto" on some subject or another, FANTASTIC! :) That >is what we would like to see happen *if* the Wiki gets off the ground. > >Finally, it is our thinking that a Wiki would serve a very different >purpose than the existing forums. We currently have forums in which there >is a dialog between members (the Matronics lists, the Yahoo groups, the >forums on Doug Reeves' site, RivetBangers.com, and others). Each of these >venues allow you to pull up information ... and tends to deliver it in >the form of a "narative", where you get the list of e-mail/messages on >the topic you select, and can scan through them in order pulling out what >you want or need. > >Alternatively, the main part of Doug Reeves' site is more a news and events >outlet. This is yet another way to gather and distribute information. In >this case it (somewhat) filters through an editor who helps condense things >into a nicely packaged, continually updated, list of "articles" which get >posted. > >We don't intend the Wiki to be a be a discussion forum. The Wiki technology >isn't even well suited to that task. We don't intend the Wiki to be a news >outlet either. In short the goal of the Wiki would be to allow us all to >cooperatively gather knowledge about the building, maintaining, and flying >of RVs. There will be areas of interest, and articles written in those >areas by folks who volunteer to share their experiences. So rather than >being a "narative", it will be more an evolving "encyclopedia" of RV (and >maybe in a more general sense, homebuilding) knowledge. The structure of >the site can evolve as better ways to organize it are identified. In fact >YOU (each of you) can participate, contribute, and modify the site at will. > >It is felt that something like a Wiki would actually be a good _compliment_ >for all of the existing forums ... a subject we can talk about more if folks >are intersted. > >We see this as fitting into a niche that is different from the existing >forums and venues. Will it fly? (Pun intended.) Who knows? We are tempted >to throw it up and just see. In fact, I start to get tempted to throw >the Wiki up but .. for now .. have it be oriented toward just collecting >information and making plans for the Wiki itself. People with suggestions >can come there and post their thoughts. > >Anyway ... this has gotten longer than I intended, so I'll wrap it up here. >If you are interested in the Wiki (or just think you might be), drop me >a line off-list and lets talk. As news becomes worth sharing, we'll post >it here (and likely elsewhere too). > > -- Dwight > Sorry Dwight; I think this startup stuff really should be archived. My request: I hope that when you go live, it will remain truly open like the list, but with better organized info like Wikipedia. Thanks for your efforts. I think that this could be a giant step forward for the homebuilding community. Charlie (most adept at using others' ideas) ________________________________________________________________________________
Date: Mar 19, 2005
From: Charlie Kuss <chaztuna(at)adelphia.net>
Subject: Re: Garmin Screw
Lucky Use AN519C-10R8 screws (aka MS24694C-10R8). I got mine from ACS. See http://www.aircraftspruce.com/catalog/hapages/ms24694.php The screws are not supposed to be completely flush. The rack is made slightly wider than necessary. This allows the radio to be installed & removed with ease. Those slightly protruding screw heads act as spacers to help "center" the radio in your tray. They prevent the face of the radio from moving side to side to much. These worked great on my Icom A200 and my RMI MicroMonitor as well. Charlie Kuss > >My Garmin transponder I ordered from Stark didn't come with any of the >flush screws needed inside the tray. I wasted over an hour running around >town trying to find machine screws that would lay flush in there to no avail. > >One Old Timer hardware store guy said they must be "special" screws and >asked me twice if it wasn't from china. Well special or not they sure as >heck weren't findable in this town and it would have been nice to have >gotten them with the tray or at least been told that the "special" screws >had to be purchases separately. > >Anyone know just what the heck kind of screw I need to ask for and who can >I order them from? > >thanks, >lucky > >My Garmin transponder I ordered from Stark didn't come with any of the >flush screws needed inside the tray. I wasted over an hour running around >town trying to find machine screws that would lay flush in there to no avail. > >One Old Timer hardware store guy said they must be "special" screws and >asked me twice if it wasn't from china. Well special or not they sure as >heck weren't findable in this town and it would have been nice to have >gotten them with the tray or at least been told that the "special" screws >had to be purchases separately. > >Anyone know just what the heck kind of screw I need to ask for and who can >I order them from? > >thanks, >lucky > > ________________________________________________________________________________
From: "Charles Heathco" <cheathco(at)comcast.net>
Subject: Tires, how to get stem out of wheel
Date: Mar 19, 2005
First time Ive changed this kind of tire. whats the time honored method of getting the tube stem out of wheel grommet? charlie heathco ________________________________________________________________________________
Date: Mar 19, 2005
From: gert <gert.v(at)sbcglobal.net>
Subject: Re: interior paint
I'll jump right in line here, after seeing Jeff's result I went the same route.. .. I lost count of the times I dropped a screwdriver or wrench on it. a nut or a bolt...... And of course my kids climing in and out.......oh yeah their nicknames are the Mud Twins,,, Paint's holding up great. gert Jeff Point wrote: > >I'll second the SW Sunfire paint. I painted the interior as soon as the >structure of the "canoe" was done. It held up very well over the next >year of climbing in and out 10,000 times, dropping tools, etc. Mix it >1:1 with the flattening base (10% gloss) and add the hardener as well. >And it's usually available locally. > >Jeff Point >RV-6 >Milwaukee WI > > > > >> >> >> >> > > > > -- is subject to a download and archival fee in the amount of $500 ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Mar 19, 2005
Subject: Re: Tire wear problem resolution
In a message dated 03/19/2005 11:51:07 AM Central Standard Time, luckymacy(at)comcast.net writes: forgot to mention the AirHawks were the HEAVIEST tire listed, by far, in the one table that had weights. 17.9 pounds a piece in this chart where the condors are 8.8 pounds a piece. Wow, 20 pounds of extra tire weight. That's heavier than a friggin Prestolite Starter! >>>> Hi Lucky- I remember seeing the article, but didn't notice the weight difference- I thought 17.9 sounded pretty hard to believe, so I commandeered the wifs ultra-accurate cooking scale and loaded it up with an Air Hawk (kit supplied) that came off my -6A at 100 hours. It still has a bit over 1/8" grooves left (the one that wore evenly from the right side- the left was bald on the outside, hence the switch to Condors/Airstops) and even with the original tube still in the tire, it only weighed 5 lbs, 11 oz. Looks like they were either lying or just pulled a fat-finger in the article? From The PossumWorks in TN Mark Phillips N51PW, 153 hrs ________________________________________________________________________________
From: "Jeff Orear" <jorear(at)new.rr.com>
Subject: wing incidence
Date: Mar 19, 2005
List: Just trying to plan ahead here.....What is the maximum that you can actually adjust/set the incidence on a 6/6A wing? A full degree?? Half a degree?? It seems that with the fit of the spars to the fuselage bulkhead that there would be very little room for making any significant change in the incidence of the wing. If you need to change the incidence to any degree, you will have to put quite a bit of force on the aft edge of the wing to get any movement back there, thus really putting a heavy shear load on that one poor bolt in the rear spar. I don't have my wings installed yet, so I am just speculating here. Am I concerned over nothing?? Regards, Jeff Orear RV6A N782P (reserved) Finishing up firewall forward Peshtigo, WI ________________________________________________________________________________
From: "Ed Anderson" <eanderson(at)carolina.rr.com>
Subject: Re: wing incidence
Date: Mar 20, 2005
Don't know the maximum amount, But my wing has 1/2 deg more than the specs. Had to do that to meet the material edge specifications for the rear spar bolt - did not have any problem with forcing the wing to assume the position for the rear bolt, actually no force required. I don't think a degree would have placed excessive pre load on the bolt either - but that is just an opinion. Of course, I also had to increase the incident of the horizontal stabilizer by 1/2 deg to match. Ed A ----- Original Message ----- From: "Jeff Orear" <jorear(at)new.rr.com> Subject: RV-List: wing incidence > > List: > > Just trying to plan ahead here.....What is the maximum that you can actually adjust/set the incidence on a 6/6A wing? A full degree?? Half a degree?? It seems that with the fit of the spars to the fuselage bulkhead that there would be very little room for making any significant change in the incidence of the wing. > > If you need to change the incidence to any degree, you will have to put quite a bit of force on the aft edge of the wing to get any movement back there, thus really putting a heavy shear load on that one poor bolt in the rear spar. > > I don't have my wings installed yet, so I am just speculating here. Am I concerned over nothing?? > > Regards, > > > Jeff Orear > RV6A N782P (reserved) > Finishing up firewall forward > Peshtigo, WI > > ________________________________________________________________________________
Date: Mar 20, 2005
From: "Lapsley R & Sandra E. Caldwell" <caldwel(at)ictransnet.com>
Subject: Panel Database
Does anyone know of an Autocad compatible database for panel design. Roger ________________________________________________________________________________
From: <flynlow(at)usaviator.net>
Subject: Prepping. Priming, Painting, Etc.)
Date: Mar 20, 2005
What is a wiki? >>If you are interested in the Wiki........ ________________________________________________________________________________
From: "Charles Heathco" <cheathco(at)comcast.net>
Subject: Echo in head sets with 2 ANR plugged in
Date: Mar 20, 2005
I noticed this problem a while back, but didnt tie it to the condition until second time it was a factor. If Im alone, or psgr has non ANR headset, no problem. Two ANR headsets and get a feedback type of echo when comm with each other. I have a mono flight com 403. I think it is suspect and wondered if anyone else had this problem. Would an upgrade to say a sterio PS enginering eliminate this problem? charlie heathco ________________________________________________________________________________
From: "Charles Heathco" <cheathco(at)comcast.net>
Subject: Suprisingly good bug juice cleaner
Date: Mar 20, 2005
I dont think i posted this, I got the tip on another group chat, fellow acidently stumbled on to it. Baby Wipes. He says will clean off the belly as well. I got a little box and tried it on the dried bug juice, took it right off. charlie heathco ________________________________________________________________________________
From: "Steve Struyk" <rv8striker(at)hotmail.com>
Subject: Ignition wire clamps
Date: Mar 20, 2005
Anybody know where to get ignition wire clamps for two leads? I've seen them on production airplanes so I know they are available. The archives had a hit, but the link is dead. Thanks in advance. Steve Struyk RV-8, N842S (Res.) St. Charles, MO 90% done...90% to go! ________________________________________________________________________________
From: luckymacy(at)comcast.net (lucky)
Subject: Re: Ignition wire clamps
Date: Mar 20, 2005
yes. follow this link http://www.sacskyranch.com/acatalog/catalogbody.html and search -------------- Original message -------------- > > Anybody know where to get ignition wire clamps for two leads? I've seen them on > production airplanes so I know they are available. The archives had a hit, but > the link is dead. > > Thanks in advance. > > Steve Struyk > RV-8, N842S (Res.) > St. Charles, MO > 90% done...90% to go! > > > > > > yes. follow this link http://www.sacskyranch.com/acatalog/catalogbody.html and search -------------- Original message -------------- -- RV-List message posted by: "Steve Struyk" Anybody know where to get ignition wire clamps for two leads? I've seen them on production airplanes so I know they are available. The archives had a hit, but the link is dead. Thanks in advance. Steve Struyk RV-8, N842S (Res.) St. Charles, MO 90% done...90% to go! ======================== ________________________________________________________________________________
From: HCRV6(at)aol.com
Date: Mar 20, 2005
Subject: Greasy flap motors, cont'd
Just another data point in the saga of the greasy flap motors. My flap motor quit at 47.4 hours. I had hoped I was safe from the cursed greasy motor syndrome but no such luck. When I disassembled the motor I could not believe the amount of gear grease that was packed in there. It looked to me as if whoever assembled the unit packed grease in the motor instead of in the gear case. TIP: Trim two short lengths of twist tie (from the produce aisle) so that they are narrow enough to wrap around the arms of the horseshoe shaped brush holder to hold the brush springs back. That way the brushes stay in place and reassembly is much easier. Harry Crosby Pleasanton, California RV-6 N16CX, 45+ hours. ________________________________________________________________________________
From: owner-rv-list-server(at)matronics.com
Subject: Re: interior paint
Date: Mar 20, 2005
FWIW - I decided to prime everything - stopped alodining as it is overkill in my environment. As for priming (Intergard 90 - PPG - Strontium Chromate 2 component epoxy primer) the rule is if you are going to paint over it, do it within 24 hrs otherwise if you wait too long, you have to scuff the old primer, apply another coat of primer and then paint. Given this scenario, I prime hidden surfaces now (inside of wing skins, ribs, etc.) and on the fuselage parts, I prime the side which will not be painted (underside of floor, hidden sides of panels...). When I decide to prime I'll prime first and paint right afterwards. This takes a little planning and investigation by looking ahead in the plans which is very positive. I get to know things better this way. Michle RV8 - Wings > -----Original Message----- > From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list- > server(at)matronics.com] On Behalf Of Matthew Brandes > Sent: Saturday, March 19, 2005 4:36 PM > To: rv-list(at)matronics.com > Subject: RV-List: Re: interior paint > > > Greg, > > I'll suggest another alternative. I painted all of the little pieces and > parts that I knew I wouldn't be able to reach once they were riveted on. > Later, after the fuselage was all riveted together, I went back and > painted everything inside. This worked out really well as all the hard to > paint places were already painted, I just needed to hit the big flat > surfaces. I would also suggest waiting as long as possible to paint.... > right before the wiring process people are suggesting is a good idea. > You'll be in and out of the fuselage a lot. > > Matthew > RV-9A Finsish Kit > www.n523rv.com > > > > > ________________________________________________________________________________
Date: Mar 20, 2005
From: jonweisw <jonweisw(at)rcn.com>
Subject: Whirlwind propellers
I have started this for those of us with the WW propellers to initiate discussion and trade experiences with their line of propellers. The link is: http://groups.yahoo.com/group/whirlwindpropellers Thanks, Jon Weiswasser N898JW, RV-8, WW200RV 100h ________________________________________________________________________________
From: "LML Klingmuller" <l_klingmuller(at)earthlink.net>
Subject: Central American Trip with RV-6A
Date: Mar 20, 2005
For the benefit of those in the RV community who have completed their airplane and those who are currently building and are dreaming about places to fly, I have summarized my concerns, flight planning and pertinent data of our February 2005 trip from Denver. CO to Managua, Nicaragua. I would have liked to have included some of the great aerial photos of this very interesting, unusable and enjoyable trip. However, I lack the know-how of setting up a web site. Equipment: "Stock" RV-6A, new O-360 1A1; original had the Lasar ignition system, now regular Slick mags (post coming up), fixed pitch prop, night VFR with gyros, Navaid autopilot, hand-held GPS (Garmin 195), now 495 total time. Trip statistics: 1) GPS distance flown: 5110 nmls (includes one 100 nmls local flight in Guatemala) = 5880 st mls [equals great circle distance from Denver to Athens, Greece; or Denver to Point Barrow, North Slope, Alaska round trip ] 2) Trip tach hours: 34.0 (I cruise at 2450 rpm: 1 tach hr = 1 clock hr) 3) Total fuel burned: 298 gl at average cost of $ 2.88/gl (includes a $6.50 fuel navigation fees levied each fueling in Mexico) 4) Total fees for permits, landing, parking etc : $297.- for a total out of pocket airplane cost of $1,211.- 5) Landed at 15 different airports Preflight Planning/Permits/Fees Forget about contacting either AOPA or EAA about experimental airplanes and flying south of the border! AOPA gave me verbally incorrect information. Helpful advice can be obtained from Baja Bush Pilots (www.bajabushpilots.com). They sell an airport directory for Mexican airports. Because of its bulk and weight, I did not purchase one. The best practical advise I received was from fellow pilots of the Colorado Pilots Association ( CPA) who had been in Central America in the last couple of years. I did have a lot of questions and concerns about permits etc. The most useful advise I received and followed: Set up a binder containing copies of all airplane-related documents such as pilot's license and medical, registration, airworthiness certificate, and insurance policy (see comment below). These documents are a must have. I even included weight and balance and a picture of the airplane. AOPA's real flight planner was very helpful for the initial and overview planning. A) Entering Mexico: No prior permits are required to fly into Mexico. Just file a flight plan in the USA or from Central America. if you are coming back You may receive a squawk code. Confirm the approach or tower frequency for the port of entry (POE). You can fly way past the international border as long the first airport is a POE. I used the listing of the Pilot Express Directory to check if a specific airport is a POE. This listing came in handy, as my return flight plan changed. Mexico requires that you have liability insurance. Because of recent Mexican changes, it is no longer a requirement to purchase liability insurance from a Mexican company, as long your US insurance company states that you are covered in Mexico. I have my insurance with AIG ('JT' Holmes, agent for Nation Air). My policy specifically states " ...political boundaries of the United States of America, Mexico, Central America, Canada. the Islands of the West Indies (excluding Cuba) and while en route between places therein" . I choose not to buy extra insurance. Just prior to my departure I had the bright idea to get something written in Spanish, as some Mexican custom officials do not read or speak English.'JT' e-mailed me a cover letter both in English and Spanish stating the specific pages where it states that my policies covers Mexico. A copy of this cover letter plus the two main pages of the policy including the page stating the countries/region covered was extremely helpful to get the permits. Thanks are due to 'JT' for a speedy reply! Now Mexico will issue a multiple entry permit, good for the calendar year applied for. Insist of in, if you plan to fly more than one time to Mexico. It costs the same (502 pesos ~ $45.-) as the single entry permit. Now in my case I did had to buy two of these permits, as the one issued in Tampico, my initial POE, states "..multiple entries in 2005 FROM the United States of America.." After waiting for almost four hours to get this permit, I did not realize this discrepancy until the return trip. Yes, I had to buy an other permit coming from Guatemala because of the restrictive wording. I really do not know, if one will be able to get one permit stating to enter Mexico "...dese Estados Unides De America o Centro America" ! By the way, I had to show these permits at every airport. Yes, the Mexican are very bureaucratic and like their paperwork!! B) IN Mexico: There is now a new fixed Navigation fee levied every time you buy fuel. 100 gl or 1 gl, it is 70 pesos (~$6.30), This fee depends on the wing span. The RV ended up in the BE 35 category, which has wingspan less than 10 meters. At all airports there is a charge for parking, landing, or misc. Not much (between $6.85 including 2 days parking to $16.45 incl. 3 day parking) , but time consuming paperwork. Pay in pesos, and save ~10% =/-. Most fuel can be paid with a credit card, but they will charge an additional 4% for Visa or MC. American Express seems to be the preferred cards for fuel charges. C) Leaving Mexico: You must leave Mexico from a POE. Flying to Guatemala we filled up in Tuxlan [MMTG], which is not a POE. So we had to make an other stop in Tapachula [MMTP]. On the return trip we did fuel and checked out in Guaymas, the most efficient fuel/flightplan filing/paperstuff airport we landed in all of Mexico Guatemala, El Salvador and Nicaragua Advanced permission, usually 24 hrs,are needed to land or overfly Central American countries. Either fax or (?) phone the DGAC (Dereccion General de Aeronautical Civil). Fax seems to work best particularly if you have a fax number for a reply. Baja Pilot Association has a list for these numbers. If you get a reply, you will get an authorization number. Since I joined a group of 5 CPA planes in Guatemala City [MGGT] one batch request was send for all 6 planes to the three countries. The request contained the following information: 1) date of landing or overflight (use a window date or 'about') 2) departure airport (give two or more if not sure), 3) POE, 4) Aircraft type {Experimental RV-6A} and registration or N number, 4) Pilot's name and license number, 5) copilots name and license number or passenger name and citizenship, and purpose of flight (tourism). In Guatemala we needed a permit for a local flight. If I remember correctly it was free, but needed the permit number for the flight plan. Fuel and Fees All 11airports south of the border I landed, had 100/130 fuel. Prices varied between $2.75 to $5.00/gl. The trip average including US was $2.88/gl The highest was paid in US cash and with a prearrangement in Managua [MN MG]. Interestingly in Guatemala they use gallons, all other places it is liters. Landing, parking (even at customs while checking in or out), navigation and or other fees are collected the all airports with control towers. These fees ranged between $6.85 for 2 days parking and landing fees (P0za Rica, MX [MMTP]) to $85.50 for 8 days of parking plus fees(Managua, Nicaragua [MNMG]). Since we arrived and departed from [MNMG] as a group, we decided on using a handler which charged each airplane $56.57, a rip off in my books. Talking about handlers, these are paid companies who handle all the paperwork (immigration, customs, flight planning, fees etc) at airports. Corporate pilots/owner like to use them to avoid personal hassle of the paper war. With a little patience, a smile, and a few Spanish words you do not need a handler! Communication, Flight Plans and Navigation All controllers spoke English. Some better than others, but always understandable. I always read frequencies etc back which where answered with "correct". For me it looks like each controlled airport is like a little empire. When leaving one controlled airport they advise on the frequency for the next airport, even it this airport is 200 nmls away. My impression was that most airports in Mexico did not have radar. The best communication/English and radar cover was over El Salvador. Since the entire flight was VFR, I did not follow airways. It worked great as I told the controllers I was on a VFR flight. Flight plans are required when leaving from a controlled airport. First you close and then file if there is no overnight stay. Pay your fees either on arrival and departure or both times. Ask for weather forecasts or current conditions of your route. At one place the regular system was down so they called up the tower who then called up at destination for weather info. At other places they used the Weather Channel, NASA's site, or other commercial sites in order to get the big picture. I used a handheld moving map GPS (Garmin 195) and ONC charts for back up/following. The GPS had all the frequencies, airport data etc. This was one of my big worries, as the ONC charts do not have any airport information except field elevation. The ONC charts are really outdated but serve as a vital backup for big picture: elevations, rivers, coast lines, lakes etc.. NOTE: It is important that you cut up and prepare these charts prior to your flight!!! General Comment /Advice It is not as convenient to fly south of the border as it is to fly here in the States, BUT the air is the same and the scenery and people are tremendous, different, and friendly! Once you have mastered that you are not in the States, speak a couple of Spanish words (si, no, por favor -> is almost enough), and realize that you are a visitor, you can have a lot of fun. If you stay away from the big tourist places, prices are lower, since prices in general at not so favorable any more than a couple of decades ago.. >> bring long enough tie down ropes, as tie down rings are for BIG planes >> bring chokes, as some airports do not have tie down rings (leaving your parking brakes on for a long period could bust the brake seals due to heat expansion) >> the jury is still out about to cover your plane. I did so in Managua for a week only to discover that dust got UNDER the tarp. The constant wind than did some rubbing slightly dulling some spots on the cover. A cover certainly keeps the inside cooler, possible discourages unwanted entry etc. In summary, I had no problems flying my RVdown south and my advise: .. ..expand your horizon and fly south! ________________________________________________________________________________
From: "LML Klingmuller" <l_klingmuller(at)earthlink.net>
Subject: Central American Trip with RV-6A
Date: Mar 20, 2005
For the benefit of those in the RV community who have completed their airplane and those who are currently building and are dreaming about places to fly, I have summarized my concerns, flight planning and pertinent data of our February 2005 trip from Denver. CO to Managua, Nicaragua. I would have liked to have included some of the great aerial photos of this very interesting, unusable and enjoyable trip. However, I lack the know-how of setting up a web site. Equipment: "Stock" RV-6A, new O-360 1A1; original had the Lasar ignition system, now regular Slick mags (post coming up), fixed pitch prop, night VFR with gyros, Navaid autopilot, hand-held GPS (Garmin 195), now 495 total time. Trip statistics: 1) GPS distance flown: 5110 nmls (includes one 100 nmls local flight in Guatemala) = 5880 st mls [equals great circle distance from Denver to Athens, Greece; or Denver to Point Barrow, North Slope, Alaska round trip ] 2) Trip tach hours: 34.0 (I cruise at 2450 rpm: 1 tach hr = 1 clock hr) 3) Total fuel burned: 298 gl at average cost of $ 2.88/gl (includes a $6.50 fuel navigation fees levied each fueling in Mexico) 4) Total fees for permits, landing, parking etc : $297.- for a total out of pocket airplane cost of $1,211.- 5) Landed at 15 different airports Preflight Planning/Permits/Fees Forget about contacting either AOPA or EAA about experimental airplanes and flying south of the border! AOPA gave me verbally incorrect information. Helpful advice can be obtained from Baja Bush Pilots (www.bajabushpilots.com). They sell an airport directory for Mexican airports. Because of its bulk and weight, I did not purchase one. The best practical advise I received was from fellow pilots of the Colorado Pilots Association ( CPA) who had been in Central America in the last couple of years. I did have a lot of questions and concerns about permits etc. The most useful advise I received and followed: Set up a binder containing copies of all airplane-related documents such as pilot's license and medical, registration, airworthiness certificate, and insurance policy (see comment below). These documents are a must have. I even included weight and balance and a picture of the airplane. AOPA's real flight planner was very helpful for the initial and overview planning. A) Entering Mexico: No prior permits are required to fly into Mexico. Just file a flight plan in the USA or from Central America. if you are coming back You may receive a squawk code. Confirm the approach or tower frequency for the port of entry (POE). You can fly way past the international border as long the first airport is a POE. I used the listing of the Pilot Express Directory to check if a specific airport is a POE. This listing came in handy, as my return flight plan changed. Mexico requires that you have liability insurance. Because of recent Mexican changes, it is no longer a requirement to purchase liability insurance from a Mexican company, as long your US insurance company states that you are covered in Mexico. I have my insurance with AIG ('JT' Holmes, agent for Nation Air). My policy specifically states " ...political boundaries of the United States of America, Mexico, Central America, Canada. the Islands of the West Indies (excluding Cuba) and while en route between places therein" . I choose not to buy extra insurance. Just prior to my departure I had the bright idea to get something written in Spanish, as some Mexican custom officials do not read or speak English.'JT' e-mailed me a cover letter both in English and Spanish stating the specific pages where it states that my policies covers Mexico. A copy of this cover letter plus the two main pages of the policy including the page stating the countries/region covered was extremely helpful to get the permits. Thanks are due to 'JT' for a speedy reply! Now Mexico will issue a multiple entry permit, good for the calendar year applied for. Insist of in, if you plan to fly more than one time to Mexico. It costs the same (502 pesos ~ $45.-) as the single entry permit. Now in my case I did had to buy two of these permits, as the one issued in Tampico, my initial POE, states "..multiple entries in 2005 FROM the United States of America.." After waiting for almost four hours to get this permit, I did not realize this discrepancy until the return trip. Yes, I had to buy an other permit coming from Guatemala because of the restrictive wording. I really do not know, if one will be able to get one permit stating to enter Mexico "...dese Estados Unides De America o Centro America" ! By the way, I had to show these permits at every airport. Yes, the Mexican are very bureaucratic and like their paperwork!! B) IN Mexico: There is now a new fixed Navigation fee levied every time you buy fuel. 100 gl or 1 gl, it is 70 pesos (~$6.30), This fee depends on the wing span. The RV ended up in the BE 35 category, which has wingspan less than 10 meters. At all airports there is a charge for parking, landing, or misc. Not much (between $6.85 including 2 days parking to $16.45 incl. 3 day parking) , but time consuming paperwork. Pay in pesos, and save ~10% =/-. Most fuel can be paid with a credit card, but they will charge an additional 4% for Visa or MC. American Express seems to be the preferred cards for fuel charges. C) Leaving Mexico: You must leave Mexico from a POE. Flying to Guatemala we filled up in Tuxlan [MMTG], which is not a POE. So we had to make an other stop in Tapachula [MMTP]. On the return trip we did fuel and checked out in Guaymas, the most efficient fuel/flightplan filing/paperstuff airport we landed in all of Mexico Guatemala, El Salvador and Nicaragua Advanced permission, usually 24 hrs,are needed to land or overfly Central American countries. Either fax or (?) phone the DGAC (Dereccion General de Aeronautical Civil). Fax seems to work best particularly if you have a fax number for a reply. Baja Pilot Association has a list for these numbers. If you get a reply, you will get an authorization number. Since I joined a group of 5 CPA planes in Guatemala City [MGGT] one batch request was send for all 6 planes to the three countries. The request contained the following information: 1) date of landing or overflight (use a window date or 'about') 2) departure airport (give two or more if not sure), 3) POE, 4) Aircraft type {Experimental RV-6A} and registration or N number, 4) Pilot's name and license number, 5) copilots name and license number or passenger name and citizenship, and purpose of flight (tourism). In Guatemala we needed a permit for a local flight. If I remember correctly it was free, but needed the permit number for the flight plan. Fuel and Fees All 11airports south of the border I landed, had 100/130 fuel. Prices varied between $2.75 to $5.00/gl. The trip average including US was $2.88/gl The highest was paid in US cash and with a prearrangement in Managua [MN MG]. Interestingly in Guatemala they use gallons, all other places it is liters. Landing, parking (even at customs while checking in or out), navigation and or other fees are collected the all airports with control towers. These fees ranged between $6.85 for 2 days parking and landing fees (P0za Rica, MX [MMTP]) to $85.50 for 8 days of parking plus fees(Managua, Nicaragua [MNMG]). Since we arrived and departed from [MNMG] as a group, we decided on using a handler which charged each airplane $56.57, a rip off in my books. Talking about handlers, these are paid companies who handle all the paperwork (immigration, customs, flight planning, fees etc) at airports. Corporate pilots/owner like to use them to avoid personal hassle of the paper war. With a little patience, a smile, and a few Spanish words you do not need a handler! Communication, Flight Plans and Navigation All controllers spoke English. Some better than others, but always understandable. I always read frequencies etc back which where answered with "correct". For me it looks like each controlled airport is like a little empire. When leaving one controlled airport they advise on the frequency for the next airport, even it this airport is 200 nmls away. My impression was that most airports in Mexico did not have radar. The best communication/English and radar cover was over El Salvador. Since the entire flight was VFR, I did not follow airways. It worked great as I told the controllers I was on a VFR flight. Flight plans are required when leaving from a controlled airport. First you close and then file if there is no overnight stay. Pay your fees either on arrival and departure or both times. Ask for weather forecasts or current conditions of your route. At one place the regular system was down so they called up the tower who then called up at destination for weather info. At other places they used the Weather Channel, NASA's site, or other commercial sites in order to get the big picture. I used a handheld moving map GPS (Garmin 195) and ONC charts for back up/following. The GPS had all the frequencies, airport data etc. This was one of my big worries, as the ONC charts do not have any airport information except field elevation. The ONC charts are really outdated but serve as a vital backup for big picture: elevations, rivers, coast lines, lakes etc.. NOTE: It is important that you cut up and prepare these charts prior to your flight!!! General Comment /Advice It is not as convenient to fly south of the border as it is to fly here in the States, BUT the air is the same and the scenery and people are tremendous, different, and friendly! Once you have mastered that you are not in the States, speak a couple of Spanish words (si, no, por favor -> is almost enough), and realize that you are a visitor, you can have a lot of fun. If you stay away from the big tourist places, prices are lower, since prices in general at not so favorable any more than a couple of decades ago.. >> bring long enough tie down ropes, as tie down rings are for BIG planes >> bring chokes, as some airports do not have tie down rings (leaving your parking brakes on for a long period could bust the brake seals due to heat expansion) >> the jury is still out about to cover your plane. I did so in Managua for a week only to discover that dust got UNDER the tarp. The constant wind than did some rubbing slightly dulling some spots on the cover. A cover certainly keeps the inside cooler, possible discourages unwanted entry etc. In summary, I had no problems flying my RVdown south and my advise: .. ..expand your horizon and fly south! ________________________________________________________________________________
From: "Randy Lervold" <randy(at)romeolima.com>
Subject: Re: Whirlwind propellers
Date: Mar 20, 2005
Good idea Jon, I just joined it. Doug Reeves also has Propeller forum on his new setup that we could utilize. Is anyone concerned about the sale of Whirl Wind to new owners? Randy Lervold ----- Original Message ----- From: "jonweisw" <jonweisw(at)rcn.com> Subject: RV-List: Whirlwind propellers > > I have started this for those of us with the WW propellers to initiate > discussion and trade experiences with their line of propellers. > > The link is: > > http://groups.yahoo.com/group/whirlwindpropellers > > Thanks, > > Jon Weiswasser > N898JW, RV-8, WW200RV > 100h > > ________________________________________________________________________________
From: "Dean Pichon" <deanpichon(at)msn.com>
Subject: Mission Scrubbed - No Fuel Pressure HELP
Date: Mar 20, 2005
Hi All, Yesterday, I had to scrub my mission of enjoying a beautiful, albeit late, spring day. My EI fuel computer indicated no fuel flow as I went through my usual procedure to start the IO-360 in my -4. Initially, I suspected the flow transducer, but when the engine would not start, I decided the transuducer may be OK. I removed the cowl and removed the fuel line that feeds the Airflow Performance (AP) fuel spider. Sure enough, no flow to the spider when I turned on the boost pump. The pump however made "pumpng" noises and drew 2.5 to 3 amps. I then removed the fuel line between the boost pump and the filter and found good flow when I turned on the pump. Reviewing the AP manual shows a check-valve that can re-circulate fuel if the discharge line does not allow flow. Since I was getting no flow to the engine, as opposed to reduced flow, I suspected the fuel servo. I removed the line feeding the fuel servo and found no flow when operating the boost pump. In my mind, I had now isolated the blockage to either the fuel filter or the engine-driven fuel pump. The EI fuel flow transducer is downstream from the fuel servo, so it cannot be the culprit. I next disassembled the AP fuel filter and found it to be clean. Removing the fuel line from the discharge end of the filter confirmed flow. I then removed the fuel line from the inlet side of the engine-driven fuel pump and confirmed flow through everything between the boost pump and the line that feeds the engine-driven pump. Now, I'm stuck. For reasons unknown to me, I am not getting flow through the engine driven pump. I would expect this (Lycoming) engine diaphragm pump to fail "open" such that any failure mode would still allow flow to the engine. Yet, the blockage appears to occur at the pump or the line on the discharge side of the pump - which seems even less likely. At no time, am I loosing fuel when I attempt to pump through the "blocked" system. Have any Listers experienced similar problems with their aircraft? I am dreading removing the pump as it is in such a difficult place to access. I woulld like to be more certain the pump is the issue before I begin its removal. Any help would be most appreciated. By the way, I flew the aircraft the day before without incident. Regards, Dean Pichon Bolton, MA RV-4, 254 hours http://search.msn.click-url.com/go/onm00200636ave/direct/01/ ________________________________________________________________________________
From: "Charles Heathco" <cheathco(at)comcast.net>
Subject: Re: Mission Scrubbed - No Fuel Pressure HELP
Date: Mar 20, 2005
Dean, I dont have a fuel flow meter, so not sure where the spider is, asume it is someplace in the line between engine pump and carb? Unless you kill your engine by shutting off fuel selector rather than pulling mixture, I would think there should be enuff gas in the carb bowl to start it. I havent heard of a fuel pump going bad while sitting overnight. charlie heathco ----- Original Message ----- From: "Dean Pichon" <deanpichon(at)msn.com> Subject: RV-List: Mission Scrubbed - No Fuel Pressure HELP Hi All, Yesterday, I had to scrub my mission of enjoying a beautiful, albeit late, spring day. My EI fuel computer indicated no fuel flow as I went through my usual procedure to start the IO-360 in my -4. Initially, I suspected the flow transducer, but when the engine would not start, I decided the transuducer may be OK. I removed the cowl and removed the fuel line that feeds the Airflow Performance (AP) fuel spider. Sure enough, no flow to the spider when I turned on the boost pump. The pump however made "pumpng" noises and drew 2.5 to 3 amps. I then removed the fuel line between the boost pump and the filter and found good flow when I turned on the pump. Reviewing the AP manual shows a check-valve that can re-circulate fuel if the discharge line does not allow flow. Since I was getting no flow to the engine, as opposed to reduced flow, I suspected the fuel servo. I removed the line feeding the fuel servo and found no flow when operating the boost pump. In my mind, I had now isolated the blockage to either the fuel filter or the engine-driven fuel pump. The EI fuel flow transducer is downstream from the fuel servo, so it cannot be the culprit. I next disassembled the AP fuel filter and found it to be clean. Removing the fuel line from the discharge end of the filter confirmed flow. I then removed the fuel line from the inlet side of the engine-driven fuel pump and confirmed flow through everything between the boost pump and the line that feeds the engine-driven pump. Now, I'm stuck. For reasons unknown to me, I am not getting flow through the engine driven pump. I would expect this (Lycoming) engine diaphragm pump to fail "open" such that any failure mode would still allow flow to the engine. Yet, the blockage appears to occur at the pump or the line on the discharge side of the pump - which seems even less likely. At no time, am I loosing fuel when I attempt to pump through the "blocked" system. Have any Listers experienced similar problems with their aircraft? I am dreading removing the pump as it is in such a difficult place to access. I woulld like to be more certain the pump is the issue before I begin its removal. Any help would be most appreciated. By the way, I flew the aircraft the day before without incident. Regards, Dean Pichon Bolton, MA RV-4, 254 hours http://search.msn.click-url.com/go/onm00200636ave/direct/01/ ________________________________________________________________________________
From: MLWynn(at)aol.com
Date: Mar 20, 2005
Subject: Adventures in Priming--long ramble
Well folks, Took a long weekend to sort out the priming issue. This required a few hours to do other projects. Built a pair of workbenches per the EAA chapter 100 plans. Worked very well. In my usual compulsive style, I spent too much time finishing them and making them pretty. One is covered in heavy speaker cabinet cloth so as to not scratch skins. The other is stained a nice red oak with a dense oil finish. Easy to recoat when the surface gets too marred. At any rate, I spend a bunch of hours scrubbing all the ribs and spars with MEK and scotchbrite. This was followed by Alumiprep and then brush-on Alodine. I did both of these treatments essentially out of a bucket. I think next time I will build a little trough and just soak them. The alodine did not seem to go on really evenly with the brush-on approach. Never-the-less, I got a good covering over everything. Today I primed using AKZO two part epoxy. On someone's recommendation, I got a Sharpe cobalt gun with a 1.8 tip. Seemed to work exceptionally well. I had never used a spray gun so it took me a while to sort out the knobs. My only complaint is that the empennage parts are pretty small and so there was a fair amount of overspray. Can anyone tell me it there is a way to decrease the size of the fan? The gun did not come with instructions so I read here and there and experimented. Maybe what I need is an airbrush for the small spots. The AKZO dries very quickly. After about ten minutes, you can pick up the pieces and inspect for misses. I was also surprized at how little paint I used: two cups total did the entire structure with some to spare. I am assuming that since there is a solid coat of paint that I cannot see through that it is thick enough. I did put a double coat on the non-alclad spar pieces. Next step is riveting all of this together. After all the hours of prep work, I am nervous about fouling it all up with a mis-rivet. Thanks to everyone for all the opinions and help. Regards, Michael Wynn RV-8, empennage San Ramon, California ________________________________________________________________________________
Date: Mar 20, 2005
Subject: Re: Mission Scrubbed - No Fuel Pressure HELP
From: Doug Weiler <dcw(at)nomadwi.com>
Greetings all: I just experienced a vaguely similar situation in my RV-4 (carb, Aerosport, 0-360. Last week while buzzing along at altitude my EI fuel computer's FF reading began to vary (it has always been rock solid.. In this case at cruise it was reading 8.5 gph). It dropped to as low as 3.5 gph but the engine ran fine and all other readings were normal. After a couple minutes it resumed a normal reading and was fine the rest of the trip. Today I flew around and discovered the FF reading was now consistently low (3.4 gph at normal cruise when it should have been 8.5). Powering back to 17" of MP it drops to zero. All other indications are normal and the engine runs fine. Tomorrow I call EI for some advice but do any of you folks have any ideas. Doug Weiler RV-4, 170 hours TT On 3/20/05 3:57 PM, "Dean Pichon" wrote: > . Sent using the Microsoft Entourage 2004 for Mac Test Drive. ________________________________________________________________________________
From: <maurv8(at)bresnan.net>
Subject: Re: Whirlwind propellers
Date: Mar 20, 2005
Randy, I'm very concerned. This is first I have heard about the sale. Can you elaborate? I'm planning on using their 200RV but won't need it for about a year. Mauri Morin RV-8 Polson,Mt. ----- Original Message ----- From: "Randy Lervold" <randy(at)romeolima.com> Subject: Re: RV-List: Whirlwind propellers > > Good idea Jon, I just joined it. Doug Reeves also has Propeller forum on > his > new setup that we could utilize. > > Is anyone concerned about the sale of Whirl Wind to new owners? > > Randy Lervold > > > ----- Original Message ----- > From: "jonweisw" <jonweisw(at)rcn.com> > To: > Subject: RV-List: Whirlwind propellers > > >> >> I have started this for those of us with the WW propellers to initiate >> discussion and trade experiences with their line of propellers. >> >> The link is: >> >> http://groups.yahoo.com/group/whirlwindpropellers >> >> Thanks, >> >> Jon Weiswasser >> N898JW, RV-8, WW200RV >> 100h >> >> > > > ________________________________________________________________________________
From: "Randy Lervold" <randy(at)romeolima.com>
Subject: Re: Mission Scrubbed - No Fuel Pressure HELP
Date: Mar 20, 2005
Hi Doug, The flow sensor if a very delicate instrument with a little turbine on a tiny jeweled bearing. Since you're engine continued to run the sensor is logically the culprit. If you can't can't remove any debris then expect to replace it, and they're not cheap! E.I. is now shipping their own proprietary flow sensor rather than using the Floscan 201 like everyone else. Supposedly it has some real improvements. Consider upgrading if you don't already have one. Randy Lervold RV-3B, fuselage/finish RV-8, 368 hrs, sold > I just experienced a vaguely similar situation in my RV-4 (carb, Aerosport, > 0-360. > > Last week while buzzing along at altitude my EI fuel computer's FF reading > began to vary (it has always been rock solid.. In this case at cruise it was > reading 8.5 gph). It dropped to as low as 3.5 gph but the engine ran fine > and all other readings were normal. > > After a couple minutes it resumed a normal reading and was fine the rest of > the trip. > > Today I flew around and discovered the FF reading was now consistently low > (3.4 gph at normal cruise when it should have been 8.5). Powering back to > 17" of MP it drops to zero. All other indications are normal and the engine > runs fine. Tomorrow I call EI for some advice but do any of you folks have > any ideas. > > Doug Weiler > RV-4, 170 hours TT ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Mar 20, 2005
Subject: Re: Ignition wire clamps
In a message dated 3/20/2005 10:18:42 A.M. Pacific Standard Time, rv8striker(at)hotmail.com writes: Anybody know where to get ignition wire clamps for two leads? I've seen them on production airplanes so I know they are available. The archives had a hit, but the link is dead. ACS. GV (RV-6A N1GV O-360-A1A, C/S, Flying 736hrs, Silicon Valley, CA) ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Mar 20, 2005
Subject: Re: wing incidence
In a message dated 03/19/2005 11:22:38 PM Central Standard Time, jorear(at)new.rr.com writes: I don't have my wings installed yet, so I am just speculating here. Am I concerned over nothing?? >>>> Maybe- I barely had to nudge mine until the bubble centered, but they would move up/down pretty easily maybe 1/4" each way, but this was before installing all them stinking spar bolts! Mark Phillips ________________________________________________________________________________
From: "Tom Barnes" <skytop(at)megsinet.net>
Subject: flap motor repair tip
Date: Mar 20, 2005
I broke one of my brushes in half with needle nose pliers, by not being real careful. The problem would have been avoided had I used the twist tie that is explained in the article on Van's web site and mentioned by others recently on this list. The brush looks like it is made from compressed brass (or some other conductive metal) dust. Tom Barnes -6 flap motor failed at 80 hours. Performs without flaw now for 12+ hours after cleaning. ________________________________________________________________________________
From: Hopperdhh(at)aol.com
Date: Mar 20, 2005
Subject: Re: Greasy flap motors, cont'd
Scott, That's one way to fix an electrical problem! OK, here's some more data. Mine problem was evidentially a different failure mode than Harry's. I removed the brush end of the motor and found almost NO grease in the motor, except on the brushes. The commutator was black with oil that wiped right off. I cleaned it up with a clean rag, cleaned the brushes with alcohol, and put it back together. I won't be able to fly the airplane for about 2 months, so you won't know for a while how long it lasted. I don't know where the oil came from. Maybe its from the little ball bearing race. BTW, I was able to use some #28 insulated copper wire to wire the brush springs back during reassembly. In case anyone needs this information, the motor was made by Motion Systems Corp. Eatontown, NJ. The label on the motor reads: 9234C120-R7 73633 12 VDC 08-21-01 Dan Hopper Walton, IN RV-7A The fix (last time I check with Vans) was as Harry said, to clean the motor. I couldn't put up with this so I went back to manual flaps. Electric Flaps - 3 failures Manual Flaps - 0 failures I'm sold! Hopperdhh(at)aol.com wrote: >--> RV-List message posted by: Hopperdhh(at)aol.com > >Harry, > >Here's another data point. > >I too hoped that mine one of the "good" flap motors. After flying about 70 >trouble free hours since last July my flap motor quit a week ago. I was >taking the airplane to the local painter about 30 miles from here who has a short >grass strip. When I was in the landing pattern, the flaps went halfway down >and would not go either up or down after that. Great, my first landing >without full flaps when I really needed them. My plane is somewhat "nose-heavy" >since it has an angle valve engine and CS prop, so I was a little nervous, >but there was no problem. I was glad because I had just buzzed his shop and he >was out watching me! > >After landing, the flaps worked fine for a couple of cycles, then quit >again. I played with the switch some more after removing the side panels, and >found that just touching the end of the motor shaft where it sticks out was >enough to get it to run again. No, I don't recommend this as a fix! > >I haven't taken it apart yet. Is there a "permanent" fix? > >Regards, > >Dan Hopper >RV-7A (Flying since last July, now finally being painted) > >do not archive > > >In a message dated 3/20/05 3:52:56 P.M. US Eastern Standard Time, >HCRV6(at)aol.com writes: > >--> RV-List message posted by: HCRV6(at)aol.com > >Just another data point in the saga of the greasy flap motors. My flap >motor >quit at 47.4 hours. I had hoped I was safe from the cursed greasy motor >syndrome but no such luck. > > >Harry Crosby >Pleasanton, California >RV-6 N16CX, 45+ hours. ________________________________________________________________________________
Date: Mar 20, 2005
Subject: Re: Mission Scrubbed - No Fuel Pressure HELP
From: Doug Weiler <dcw(at)nomadwi.com>
That is what I am suspecting. I'll see what they say tomorrow. Nothing that a big of money probably won't cure. Doug On 3/20/05 5:39 PM, "Randy Lervold" wrote: > > Hi Doug, > > The flow sensor if a very delicate instrument with a little turbine on a > tiny jeweled bearing. Since you're engine continued to run the sensor is > logically the culprit. If you can't can't remove any debris then expect to > replace it, and they're not cheap! E.I. is now shipping their own > proprietary flow sensor rather than using the Floscan 201 like everyone > else. Supposedly it has some real improvements. Consider upgrading if you > don't already have one. > > Randy Lervold > RV-3B, fuselage/finish > RV-8, 368 hrs, sold > > >> I just experienced a vaguely similar situation in my RV-4 (carb, > Aerosport, >> 0-360. >> >> Last week while buzzing along at altitude my EI fuel computer's FF reading >> began to vary (it has always been rock solid.. In this case at cruise it > was >> reading 8.5 gph). It dropped to as low as 3.5 gph but the engine ran fine >> and all other readings were normal. >> >> After a couple minutes it resumed a normal reading and was fine the rest > of >> the trip. >> >> Today I flew around and discovered the FF reading was now consistently low >> (3.4 gph at normal cruise when it should have been 8.5). Powering back to >> 17" of MP it drops to zero. All other indications are normal and the > engine >> runs fine. Tomorrow I call EI for some advice but do any of you folks > have >> any ideas. >> >> Doug Weiler >> RV-4, 170 hours TT > > > > > > Sent using the Microsoft Entourage 2004 for Mac Test Drive. ________________________________________________________________________________
Date: Mar 20, 2005
From: Jeff Point <jpoint(at)mindspring.com>
Subject: Re: Greasy flap motors, cont'd
Dan, I had the same type of failure at about 120 hours. Flaps went down about 10 deg, then wouldn't budge (in flight.) Once back on the ground they worked normally. I took the motot apart and had the exact situation you described. Cleaned it up real good (including scraping the gunk from between the sections on the commutator with a dentist's pick) and put it back together. No problems since. The consensus theory was that the motor would operate when gunked up, but not generate full power. This is why the flaps work on the ground but not in flight, with air loads. Jeff Point RV-6 Milwaukee WI > > ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Mar 20, 2005
Subject: Re: Prepping. Priming, Painting,
Etc.)) In a message dated 03/20/2005 9:31:41 AM Central Standard Time, dwight(at)openweave.org writes: Imagine you have come up with a new great way to install wingtips >>>>>> OK, so I really do have a neat new way to install wingtips- why not just ask here? (I really do- I used hinges just like the cowling and if y'all want more info, let me know!) WDNNSPOSFTPWIT (We Don't Need No Steenking Platenuts Or Screws From The PossumWorks In Tennessee) Mark Phillips ________________________________________________________________________________
From: "Ken Sebok" <ksebok(at)chinita.com>
Subject: Re: flap motor repair tip
Date: Mar 20, 2005
I've been flying my F-1 for 104 hours now, have had the flap motor fail twice in that time period. First was at 45 hours, second at 92 hours, both preceded by intermittent operation. The first time, I removed the motor (not a simple task), disassembled, and cleaned the brushes, per numerous messages on the list. After cleaning, the motor worked well for 47 hours. The second time, after researching the list for any new updates on the problem, found a message that someone from Van's recommended disassembling the motor, cleaning, and lubricating using 3-in-1 oil. Figuring it was worth a shot to try w/ a shortcut, I placed 2 drops of 3-in-1 oil on the end of the vertical shaft at the center of the motor. After letting the oil lubricate down the shaft for a few minutes, I tried the motor again, and it miraculously worked. Twelve hours later, it's still working, without any problems. Not sure why this alleviated the need for the cleaning step, YMMV. Ken Sebok F-1 Rocket ________________________________________________________________________________
From: luckymacy(at)comcast.net (lucky)
Subject: cockpit noise abatement?
Date: Mar 21, 2005
This is probably a stretch but has anyone actually done a before and after type test on adding one of the *popular* heat/noise abatement materials onto the firewall? I've ridden in a few different RVs of various makes and they were all loud and were hot or cold depending on what the outside was doing. Can't recall my feet in a side by side being influenced by firewall temp. Some were all decked out in leather and filled in panels everywhere and some were plain. I didn't seem to notice the difference. My hunch is closing off the big fuse holes like ailerons and such will probably help the most but now is the time for


March 14, 2005 - March 20, 2005

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