RV-Archive.digest.vol-rk

November 06, 2005 - November 23, 2005



      
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Date: Nov 06, 2005
From: <gmcjetpilot(at)yahoo.com>
Subject: Re: High Voltage Problem
Dear Steve: >From: "Steve Struyk" <rv8striker(at)hotmail.com> >Subject: RV-List: High Voltage Problem > >After start-up, with the alternator field on or off, the voltage climbed very >high to over 18 volts. I shut down the engine and restarted and watched again >as the voltage slowly(1 Min.) rose to 18+ volts. This time I put a load on the >system with pitot heat, landing lights and strobes and the voltage dropped and >stayed at about 12.5.It appears that with a load, all looks normal but with no >load it climbs even with the Alt. field off. First Steve, your alternator is screwed up. Get it out of there. There is nothing wrong with the model, brand. Either the rebuilder installed a faulty part or you damaged it by turning it ON/OFF under load and by using a weak battery. 18 volts indicates the internal voltage regulator is regulating to a higher voltage. Also voltage drop under load is also not normal. You should remove and send it back. It seems to hit or miss with the brand of rebuilds Van sells. This is the second time this exact thing has happened. I also think you may have caused the damage by the way you operated it. I'll explain. This is the second time I have heard of this exact condition with a Van ND alternator. HOWEVER I think you are partially to blame Buddy. The other case involved a RV'er who also liked to turn the alternator ON after starting and turned it OFF while the engine was still running, under load. TURNING IT ON AN OFF UNDER LOAD IS BAD. Don't do that, ever. DO NOT SWITCH YOUR ND ALTERNATORS ON AND OFF UNDER LOAD. DON'T DO IT. THERE IS NO REASON TO DO IT. It was not designed that way and is abrupt at best. Think of it. You are making a load dump and surge in the alternator. Also there is a misconception, ND alternators IGN lead is a FIELD wire. IT IS NOT A FIELD WIRE. You do not have a FIELD wire to turn off or on. The IGN wire that comes out of the regulator is the power for the regulator. REMEMBER these are for cars. Think about how the alternator is wired in the car and operates. In a car you do not shut the alternator ON and OFF while it is spinning!!!!! Turn it on before engine start and leave it on until the engine is shut down. The IGN wire is NOT meant to control the alternator. It is the come alive wire and go to sleep wire. Also speaking of wiring the alternator, you should wire it as it was designed for, aka car. Hook up the warning light. If you had it hooked up, it would be on, since it indicates charge and internal faults. There is no reason not to hook the light up. Also if you have remote voltage sense (as the alternator sold by Van does) you should run that direct to the battery. You can tie it to the IGN wire, but that is not how it was designed. In my opinion you should wire it just like it was in the auto application is was meant for. Turning the IGN wire power ON or OFF may not help if you have a problem, as you have seen. So if you do have a problem how do you isolate the alternator? THE ONLY WAY YOU CAN BE SURE TO CONTROL AN ALTERNATOR WITH I-VR, IS PUT A CIRCUT BREAKER IN THE PANEL ON THE ALTERNATOR OUT PUT LEAD (B-LEAD) THAT YOU CAN PULL MANUALLY. YOU MAY NEVER NEED TO PULL THE CB. PULL THE CB IF THERE IS AN ALTERNATOR FAILURE. DO NOT USE AN OV MODULE OR CROW BAR WITH I-VR ND ALTERNATORS OR YOU WILL DAMAGE THEM. DO NOT INSTALL A OV CROW BAR ON THIS ALTERNATOR. Some like to use fuses on the B-lead under the cowl. That is nice but you don't have absolute control and can't assume the IGN wire will shut the alterantor down . The idea of running the B-lead into the cockpit will make noise, is way over blown. Back in the old days regulators where mechanical and had relays that where electrically noisy. Modern I-VR alternators like the ND will not produce any more noise in the system because you run it to a CB in the panel, as some suggest. However whatever the reason your alternator failed, you damaged it by turning it on/off under load, the weak battery or the part was just bad, take it out and send it back. It is definitely not operating properly. >The battery is an Odyssey and is about three years old ( I wanted it on hand >during the building of the electrical system) and not holding a charge well. >could this be the culprit? Yes, GET THAT OUT OF THERE. Yes a weak battery is hard on alternators and the battery is your safety buffer to alternator problems. A strong battery will absorb alternator problems. There is no reason to fly with a weak battery. >The Alternator is a 60 amp. from Van's. Could it be a regulator gone bad within >it? I don't see how with the field switched off but electrons are a big mystery >to me. Not all ND alternators are ND alterantors. Rebuilders use aftermarket non-OEM parts. Also you don't know what was replaced or what was re-used. Not all rebuilders are the same and not all aftermarket parts are the same. There are at least 2 or 3 different part manufactures (China) making parts for alternators. Whether they are as good as OEM original ND parts, made in Japan, is open to debate. As I said this is only the *come alive* power. Once the alternator is running it gets power thru the battery and B-lead. Some ND alternators will not shut down with the IGN wire de-energize after the unit is spinning. I do not have this model to test. However like the previous RV'er one symptom of the condition was the IGN wire would not shut the alternator down. To repeat the IGN wire function is not to turn the alternator ON or OFF under load. Think of it as the wake up signal and the go to sleep signal. I Love the ND alternator but the company that Van buys his rebuild units are a little suspect. You could go down to Pep Boys and buy the same unit (LASTER #14684) for less than what Van sells it for. The unit is found on the following: (1988-87) Chevrolet Sprint 1.0L (1995-86) Suzuki Samurai 1.3L (1989) Suzuki Sidekick 1.3L You can also get them all new made from aftermarket parts. However the auto stores usually carry only rebuilds. You have to go thru an auto electrical specialty shop to order new units . I may be able to get you a NEW one at discount, less than what Van sells rebuilt units for, but they are back ordered right now. >Any thoughts and ideas would be appreciated. >Steve Struyk RV-8, N842S St. Charles, MO Take it out, send it back and wait. If you are in a hurry you can go to Pep Boys and buy one. I found that Pep Boys sells a good brand of rebuilds. The good part is it will have a warranty and be cheaper than what Van sells them for. If you can wait, I can see about getting a new unit for you. Not all rebuild companies are the same. I would like to know who rebuilds the alternators Van sells. There are about 3 major companies that rebuild alternators. Several companies manufacture after market components for ND alternators. Ideal would be get an all NEW ND alternator with all new OEM genuine ND parts. Since the unit Van sells is for an application no longer in production, so the we are stuck with junkyard, rebuilt or NEW from aftermarket parts on this particular model. You can get them all new made from aftermarket parts. I may be able to get you a NEW one at discount, but they are back ordered right now. IT may take a few weeks to get one. The cost will be way less than $200 and that is NEW not rebuilt. Let me know. >So very close to first flight! Don't rush it, don't fly with this alternator. George --------------------------------- ________________________________________________________________________________
Date: Nov 06, 2005
From: James Clark <jclarkmail(at)gmail.com>
Subject: Re: Ignitions?
We have the ElectroAir unit (from Jeff Rose) on our RV6 (O-320, 160 HP) along with one mag and it is definitely an improvement over the mag. Better starting. SMoother running.No drop in RPM when the mag is turned off (it is providing the sparks so much better than a mag that the mag is not adding anything). You get most of the "bang" from having the first eletronic ignition. Have a mag running along as "backup" is good belt and suspenders in my book. Also if the mag is an impulse mag you can start and run even if the old battery is getting a bit low (as in dies during flight). I am building another RV and am trying the Lightspeed Plasma II+ in it. If I were start from zero I would look into the E-Mag and P-Mag. Give the scenario you mentioned, you already have the ElectroAir, I would DEFINITELY put one of the units in along with one mag. I would keep the second unit as a "spare" as Jeff said that he is no longer selling the units BUT he still SUPPORTS the units in the field. I suspect though that the units will outlast the engine on the plane and by the time you need a new engine there will be other proven options. James On 11/6/05, Fly n Low wrote: > > > Hello all; > > I have an IO-360-A1A currently with Bendix Mags and "Shower of Sparks" > > When this engine was installed in an Acrosport II I had great difficulty > starting it. I finally did develop a process, but it was always a pain in > the ..... > > I am not sure if the problem was with the "Shower of Sparks" unit or with > the Mags. The Right Mag was overhauled and that did not make any > difference. > > Now I must decide whether to keep this ignition or to switch to ElectroAir > Electronic Ignition. I actually have both at this time. I have also > considered selling both and going to Slick Mags. I have also considered > just > running one of the Bendix Mags and one of the ElectoAir Electronic > Ignitions. > > While attending an engine building seminar in Kansas City a couple of > months > ago the instructor indicated a strong dislike for any kind of electronic > ignition. He disliked mixing the two even more. > > Ladies and Gentlemen I really need to make a decision and need to make it > now. I am ready to start wiring on my RV-8 and have other issues making > this > a pressing decision. > > What have your experiences been? I am looking for non prejudicial advice. > > Bud Silvers > RV-8 in progress. > > > , > > -- This is an alternate email. Please continue to email me at james(at)nextupventures.com . ________________________________________________________________________________
From: "Kyle Boatright" <kboatright1(at)comcast.net>
Subject: Re: Ignitions?
Date: Nov 06, 2005
----- Original Message ----- From: "Fly n Low" <flynlow(at)usaviator.net> Subject: RV-List: Ignitions? > > > What have your experiences been? I am looking for non prejudicial advice. > > Bud Silvers > RV-8 in progress. > I have one Electroair and one standard mag on my RV-6's O-320. I've been satisfied by the performance of the combination, and like the idea of having a mag back-up to the electronic ignition. My only concern about non-standard ignition systsems is the thin support network. If my mag goes south at any airport with an A&P or AI, he has a parts source and can get parts in 24 hours, putting me back in the air in a couple of days maximum. Many shops stock the common mag repair parts, so same day service is possible. This probably isn't the case with the Electroair or any other limited volume ignition system. KB ________________________________________________________________________________
Date: Nov 06, 2005
From: Greg Grigson <iflyhawaii2(at)yahoo.com>
Subject: Slider tip-forward canopy madification
Looking for any drawings, photos, info, etc. on how the slider tip-forward mod that some clever guys have made is constructed. Seems like a great solution to allow easy acess to the -6/7/9 baggage area. Aloha and mahalo. Greg N-79PT (still in test flight phase) --------------------------------- ________________________________________________________________________________
From: "james frierson" <tn3639(at)hotmail.com>
Subject: Tinted canopies
Date: Nov 06, 2005
A buddy of mine has a 4 with a custom made sliding canopy. He used the original canopy for the sliding part but used some tinted Plexiglas for the wind screen. It didn't look to dark but he found that flying at night was a problem but the main problem was flying during the day with some WX around. It was hard to see it any precipitation directly in front of the plane. He changed it to clear. Scott >From: "Chuck Jensen" <cjensen(at)dts9000.com> >Reply-To: rv-list(at)matronics.com >To: >Subject: RE: RV-List: Tinted canopies >Date: Sun, 6 Nov 2005 12:29:19 -0500 > > >Glen, > >I have fairly dark tinted windows in a Velocity. Night flying is not a >particular problem as the contrast between lights and dark background is >still evident, so landmark recognition is still good. If there is a >downside to the tinted windows, it is taxing at night. A robust >landing/taxi light helps visibility...much better than a white cane. >This is the only area were you'll notice a negative difference with >tinted windows (IMHO). > >Now, the benefits of the tint...and they are many. Primary among them >is the heat gain, when parked outside during the summer, is sharply >reduced and the light infiltration during flight is much more >manageable, though in-your-face sunlight is still intolerable and >requires some kind of blockage. These advantages are particularly >important for the big green house of the RV. Would I go with the tint >again? Absolutely. The drawbacks are minor compared to the advantages. > >I'm unfamiliar with titanium tinted windows but with the right color >scheme, it could be way into the cool-zone. > >Chuck > >-----Original Message----- >From: owner-rv-list-server(at)matronics.com >[mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Glen Matejcek >To: rv-list(at)matronics.com >Subject: RV-List: Tinted canopies > > >Hey all- > >I'm considering a tinted canopy from Todd's canopies for my -8, but I'm >concerned about having the tint for night flight. I've checked the >archives, but found nothing useful. For those who have 'been >there, done that', what are your observations / recommendations? >Obviously, it will affect vision to some extent, but is it at all >significant in the real world? Would you do it again? > >Thanks in advance- > > >Glen Matejcek >aerobubba(at)earthlink.net > > ________________________________________________________________________________
Subject: Tinted canopies
Date: Nov 06, 2005
From: "Chuck Jensen" <cjensen(at)dts9000.com>
Scott, That's an interesting observation. I was going to point out in my earlier post that a minor benefit of the tinted windscreen was it seem to reduce washout from sun glare/diffusion and made discerning inflight weather a little better. All in the eye of the beholder. Chuck -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of james frierson Subject: RE: RV-List: Tinted canopies A buddy of mine has a 4 with a custom made sliding canopy. He used the original canopy for the sliding part but used some tinted Plexiglas for the wind screen. It didn't look to dark but he found that flying at night was a problem but the main problem was flying during the day with some WX around. It was hard to see it any precipitation directly in front of the plane. He changed it to clear. Scott >From: "Chuck Jensen" <cjensen(at)dts9000.com> >Reply-To: rv-list(at)matronics.com >To: >Subject: RE: RV-List: Tinted canopies >Date: Sun, 6 Nov 2005 12:29:19 -0500 > > >Glen, > >I have fairly dark tinted windows in a Velocity. Night flying is not a >particular problem as the contrast between lights and dark background is >still evident, so landmark recognition is still good. If there is a >downside to the tinted windows, it is taxing at night. A robust >landing/taxi light helps visibility...much better than a white cane. >This is the only area were you'll notice a negative difference with >tinted windows (IMHO). > >Now, the benefits of the tint...and they are many. Primary among them >is the heat gain, when parked outside during the summer, is sharply >reduced and the light infiltration during flight is much more >manageable, though in-your-face sunlight is still intolerable and >requires some kind of blockage. These advantages are particularly >important for the big green house of the RV. Would I go with the tint >again? Absolutely. The drawbacks are minor compared to the advantages. > >I'm unfamiliar with titanium tinted windows but with the right color >scheme, it could be way into the cool-zone. > >Chuck > >-----Original Message----- >From: owner-rv-list-server(at)matronics.com >[mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Glen Matejcek >To: rv-list(at)matronics.com >Subject: RV-List: Tinted canopies > > > >Hey all- > >I'm considering a tinted canopy from Todd's canopies for my -8, but I'm >concerned about having the tint for night flight. I've checked the >archives, but found nothing useful. For those who have 'been >there, done that', what are your observations / recommendations? >Obviously, it will affect vision to some extent, but is it at all >significant in the real world? Would you do it again? > >Thanks in advance- > > >Glen Matejcek >aerobubba(at)earthlink.net > > ________________________________________________________________________________
Date: Nov 06, 2005
From: <gmcjetpilot(at)yahoo.com>
Subject: Re: Over voltage module (was: High Voltage Problem )
Dear John and jdoody727: >From: John Huft <rv8(at)lazy8.net> >Subject: Re: RV-List: High Voltage Problem >Steve, I assume the lower voltage with load was at low RPM? If so, it >sounds like the field is shorted to +12...could be a bad regulator, or >bad wiring. A weak battery wouldn't act like that. > >John John: This is common miss understanding. The I-VR ND alternator does not have a field wire, or at least a field wire you can see. The IGN wire is the regulators power on/off lead. The control of the field (to ground) is by a field control transistor and is controlled by the internal voltage regulator. Once running the field and regulator have power thru the B-lead. Now the IGN wire can command the field to shut down thru the IGN wire (come alive/sleep wire), but in Steve's case the IGN wire would not shut the alternator down once running. This was part of the symptom of this failure. If you did have direct access to the field and could open the field wire, you would shut the alternator down. However the field wire is behind the I-VR and inside the alternator, so we don't have direct access to it. Is this a problem? Well no and YOU DON'T need an OV module to protect an I-VR alternator. (below) You are correct that most external regulators vary a +12 volt field wire to control output (type "B"), but most internal VR's are different. The field wire is internal and the rotor (field) always has +12 volts on it (from the B-lead/battery). It is actually an "A" type regulator that controls to ground (negative side of the rotor or field). So I guess you are saying the rotor is shorted to ground. If this was the case it would go to full output, which is way over 18 volts. This has never happened, but some stories and rumors have reported it happening. However they are stories with no proof or facts. For this to happen internally would be a very rare scenario. There are also internal protections for this built into the IC voltage regulator. George >From: jdoody727(at)comcast.net >Subject: Re: RV-List: High Voltage Problem> > >Dear Steve, > >Could very well be the voltage regulator. Do you have over voltage protection >installed? B&C sells a fairly inexpensive ( about $45) over voltage unit. >I wish it was installed when my regulator went. At least it's there now. First this is a big big misconception. ND alternators DO have OV protection. In fact there are no real cases of extreme OV in ND alternators. Now +18 volts is not good, but a true OV condition (field short) would produce very high voltage , well past 18 volts. In Steve's case it is a partial failure and the regulator is not stable, but a true OV is way extreme. For a condition like this to occur in a ND alternator would require a very rare unlikely failure. Also you would see signs of impending failure, giving time to shut the B-lead down manually (pull the CB). If you read the technical data supplied with internally voltage regulated alternators, I-VR, tell you to NOT to ground or arc the B-lead (out put). Also it warns not to run with out the battery connected to the battery. With the crow bar you install a relay in series with the output. In theory the relay opens when a OV is detected. First you short the B-lead than abruptly cut it off from the battery. ALL BAD. The problem is OV modules have faults trips (often) and damage alternators. OV module you speak of is the "Crow Bar". This part is connected to a CB and a relay. VAN DOES NOT RECOMMEND THIS AND IT VOIDS THE WARREN TY. All the parts would cost about $100 total. The Relay goes on the alternators out put line (B-lead). When crow bar sees a high voltage it SHORTS the CB and B-lead to ground, shorting the alternator to ground until the CB pops. The CB opens, taking power away form the normally open b-lead relay. When the relay opens you will have a large internal arc inside the relay. All this grounding and arcing will cause the ND alternator to be damage. This is not a normal thing a good alternator should see. Crow bar can have faults trips. Some transient action like landing lights can cause a nuisance trip. If this happens while a good alternator is turning, making power it will fry it. Remember the crow bar is SHORTING DIRECT TO GROUND. This is harsh. Many do have the OV module on their I-VR ND alternator but you are adding more weight, parts, cost and possible failure points. ND alternators are VERY safe and reliable. OK so the question is, your ND alternator has a failure and is not regulating voltage normally. What do you do? Well you should have a CB on the panel for the B-lead (alternator output). If there is any problem indicated by your Hi/Lo volt light (which you should have) just reach over and pull the CB. Of all the ND alternator problems most have are benign, meaning they just stop producing power. OV conditions of any kind are rare. I don't know of any documented extreme OV condition. Some suggest you use a big fuse under the cowl for the B-lead to avoid bring the B-lead into the cockpit for noise reasons. That is over blown and just not true. Modern alternators are quite, compared to the the old stuff on factory planes. Besides even with old style alternators and external regulators how much noise have you heard in your Piper or Cessna with a B-lead CB on the panel? NONE. Bad grounds are the source of most noise or RFI. If you have a I-VR alternator you should have a CB on the panel and don't use a crow bar. The use of fuses on the B-lead with an I-VR is not recommended because you can not assume the IGN lead will shut it down after a fault, as we see. Get the Big CB on the panel. Internally regulated ND alternators are VERY reliable and safe. Some have been in experimental airplanes for 10 year with no problems and 1000's of hours. I checked the Highway Safety Foundation that tracks all things related to auto safety and consumer affairs. The ND alternator has no Service letters, safety RECALLS or complaints in +25 years .This is not true of all brands of alternators. There have been problems with other brands consistently but not the NipponDenso, such as Hitachi, Bosch, and Ford for example. The products ND designs and build are extensively tested by demanding field test and in the lab. Also the design has evolved from decades of improvement. Internal regulated internal FAN alternators are really the only units made for the consumer since the mid to late 80's for a reason. These devices are well protected from OV and cars have very expensive computers to protect. Now look at the state of the art power makers in Cessna and Pipers. They are based on 50's and 60 's technology. The reason for OV modules was these old 50's and 60's external regulated alternators went OV often because they had no internal protection. The modern ND alternator has OV protection. Steve's problem shows nothing is perfect, but I have two Acuras. One with 125,000 miles and another with 230,000 miles. Together that is 25 years of service and the ND alternators are still going strong. On my RV-4 I had 800 hours of trouble free service on my ND alternator before I sold the plane. Another ND has been on a Thorpe T-18 for 10 year with no problems. The issue of bad rebuilds is another topic. George --------------------------------- ________________________________________________________________________________
From: "Ed Holyoke" <bicyclop(at)pacbell.net>
Subject: Slider tip-forward canopy madification
Date: Nov 06, 2005
Try this: http://www.aircraftextras.com/Tip-Up-Slider1.htm Pax, Ed Holyoke -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Greg Grigson Subject: RV-List: Slider tip-forward canopy madification Looking for any drawings, photos, info, etc. on how the slider tip-forward mod that some clever guys have made is constructed. Seems like a great solution to allow easy acess to the -6/7/9 baggage area. Aloha and mahalo. Greg N-79PT (still in test flight phase) --------------------------------- ________________________________________________________________________________
Date: Nov 06, 2005
Subject: Re: Ignitions?
From: Doug Weiler <dcw(at)mnwing.org>
On 11/6/05 2:20 PM, "Kyle Boatright" wrote: > > > ----- Original > >> >> What have your experiences been? I am looking for non prejudicial advice. >> >> Bud Silvers >> RV-8 in progress. >> > I would also like to get some more "testimonials" on EI especially the Lightspeed units. My RV-4 has 250 hours on a new Aerosport engine with Slick mags and has been 100% trouble free. But I am attracted to the fuel savings and smoothness of the Lightspeed EI systems (I am considering installing one Plasma III unit). Several local RVs are flying with these units (one uses a dual Lightspeed system) and everyone has had no issues whatsoever. Regardless, anyone else's comments on the Lightspeed EI system would be appreciated. Doug Weiler Pres, MN WING ________________________________________________________________________________
From: Kevin Horton <khorton01(at)rogers.com>
Subject: Re: Ignitions?
Date: Nov 06, 2005
On 6 Nov 2005, at 14:55, Fly n Low wrote: > While attending an engine building seminar in Kansas City a couple > of months > ago the instructor indicated a strong dislike for any kind of > electronic > ignition. He disliked mixing the two even more. > > Ladies and Gentlemen I really need to make a decision and need to > make it > now. I am ready to start wiring on my RV-8 and have other issues > making this > a pressing decision. Why did the instructor not like electronic ignition, or mixing EI and mags? If he gave a reason, then we can discuss it on its merits. If he didn't give a reason, then the information is useless to you. If you go with dual EI, you obviously need to pay very, very close attention to your electrical system design. You need a design that will continue to power at least one ignition after any single failure. Adding one EI probably gives you about of 90% of the performance increase that you would get from a dual EI setup. Lots of people are running one EI and one mag with no ill effects. This is probably the best solution (unless you either want to have a P-Mag, or a very complicated electrical system). Kevin Horton RV-8 (finishing kit) Ottawa, Canada http://www.kilohotel.com/rv8 ________________________________________________________________________________
Date: Nov 06, 2005
Subject: Re: Slider tip-forward canopy modification
From: James H Nelson <rv9jim(at)juno.com>
Greg, Just contact "aircraft extras.com" as he is the one who designed the tip up for the slider. I purchased one for my "9-A" that I'm buiding. It is a great device to get into the baggage compartment. Jim Nelson ________________________________________________________________________________
From: "Kelly McMullen" <kellym(at)aviating.com>
Subject: Re: Ignitions?
Date: Nov 06, 2005
A properly working shower of sparks ignition will start better than any impulse coupled mag. Perhaps the electronic ignitions are bettter. However, overhauling the right mag does absolutely Zero for starting, because it isn't used on a shower of sparks system until the ignition key is returned from start to both. The shower of sparks drives a retard set of breaker points in the Left mag, firing it at TDC with multiple sparks generated by the vibrator. If you have starting problems either the vibrator output is bad, or the breaker points are bad. ----- Original Message ----- From: "Fly n Low" <flynlow(at)usaviator.net> Subject: RV-List: Ignitions? Hello all; I have an IO-360-A1A currently with Bendix Mags and "Shower of Sparks" When this engine was installed in an Acrosport II I had great difficulty starting it. I finally did develop a process, but it was always a pain in the ..... I am not sure if the problem was with the "Shower of Sparks" unit or with the Mags. The Right Mag was overhauled and that did not make any difference. Now I must decide whether to keep this ignition or to switch to ElectroAir Electronic Ignition. I actually have both at this time. I have also considered selling both and going to Slick Mags. I have also considered just running one of the Bendix Mags and one of the ElectoAir Electronic Ignitions. While attending an engine building seminar in Kansas City a couple of months ago the instructor indicated a strong dislike for any kind of electronic ignition. He disliked mixing the two even more. Ladies and Gentlemen I really need to make a decision and need to make it now. I am ready to start wiring on my RV-8 and have other issues making this a pressing decision. What have your experiences been? I am looking for non prejudicial advice. Bud Silvers RV-8 in progress. ________________________________________________________________________________
Date: Nov 06, 2005
From: sarg314 <sarg314(at)comcast.net>
Subject: ignition wiring
The Lycoming manula for my O-360 shows that each magneto is used to power 2 top spark plugs and 2 lower spark plugs. Is there any reason why one mag shouldn't handle all the top plugs and the other all the bottom plugs? I've actually got 1 mag plus a Lightspeed CDI system. It would be more convenient to use the Lightspeed system on the bottom plugs and the mag for the top plugs. -- Tom Sargent, RV-6A, baffles. ________________________________________________________________________________
Date: Nov 06, 2005
From: Ron Lee <ronlee(at)pcisys.net>
Subject: Re: ignition wiring
>I've actually got 1 mag plus a Lightspeed CDI system. It would be more >convenient to use the Lightspeed system on the bottom plugs and the mag >for the top plugs. That is how mine is set up but the LSE powers the top plugs. I am not sure if it matters which. Check the installation instructions. Ron Lee ________________________________________________________________________________
From: "J D Newsum" <jnewsum1(at)msn.com>
Subject: Re: High Voltage Problem
Date: Nov 06, 2005
George, I want to use a Suzuki ND alternator in my RV6. I need a 60 amp capable one and am told that the 1987 Suzuki Samurai model is capable of this. I would prefer to get a new one rather that rebuilt but I expect that trying to buy one out right with no core from a Suzuki dealer would be pricy. In your previous post, you mentioned the possiblility of getting a NEW one at a discount. Where do you recommend getting a new one in lieu of rebuilt one from PEP BOYS. JD You can also get them all new made from aftermarket parts. However the auto stores usually carry only rebuilds. You have to go thru an auto electrical specialty shop to order new units . I may be able to get you a NEW one at discount, less than what Van sells rebuilt units for, but they are back ordered right now. --------------------------------- ________________________________________________________________________________
Date: Nov 06, 2005
From: "Matt Johnson" <matt(at)n559rv.com>
Subject: When to buy engine?
(not processed: message from valid local sender) I am receiving my quickbuild fuselage next week. How much longer until I need to buy the engine? Or should I ask, what needs to be done if I have the QB fuse before needing the engine? - Matt ________________________________________________________________________________
Date: Nov 06, 2005
From: Dave Nellis <truflite(at)yahoo.com>
Subject: Re: ignition wiring
The lower plugs tend to foul more. If you lost your top mag, the lower mag plugs will foul more quickly. --- sarg314 wrote: > > > The Lycoming manula for my O-360 shows that each > magneto is used to > power 2 top spark plugs and 2 lower spark plugs. Is > there any reason > why one mag shouldn't handle all the top plugs and > the other all the > bottom plugs? > > I've actually got 1 mag plus a Lightspeed CDI > system. It would be more > convenient to use the Lightspeed system on the > bottom plugs and the mag > for the top plugs. > > -- > Tom Sargent, RV-6A, baffles. > > > > Click on > about > provided > www.buildersbooks.com, > Admin. > _-> > browse > Subscriptions page, > FAQ, > > > > > > __________________________________ http://farechase.yahoo.com ________________________________________________________________________________
From: "Pat Hatch" <pat_hatch(at)msn.com>
Subject: ignition wiring
Date: Nov 07, 2005
I think this would be a good solution and it is how I have mine set up. I am told that the bottom plugs will stay cleaner with the hotter spark of the EI system and the top plugs tend to foul less anyway so put them on the mag. Pat Hatch RV-6 RV-7 The Lycoming manula for my O-360 shows that each magneto is used to power 2 top spark plugs and 2 lower spark plugs. Is there any reason why one mag shouldn't handle all the top plugs and the other all the bottom plugs? I've actually got 1 mag plus a Lightspeed CDI system. It would be more convenient to use the Lightspeed system on the bottom plugs and the mag for the top plugs. -- Tom Sargent, RV-6A, baffles. ________________________________________________________________________________
Date: Nov 07, 2005
From: Bob J <rocketbob(at)gmail.com>
Subject: Re: Tinted canopies
Glen, I have one of Todd's canopies on my F1. I settled with the gray tint that was next to the darkest sample...in other words, there was one that was pretty dark but this wasn't the tint I chose. Todd told me that the tint I chose was FAA-legal for night flying. With the bronze tint, looking thru the samples he sent me, outside colors shifted towards the bronze but didn't with the gray tint. I'm pleased my canopy, and don't think nighttime visibility is going to be a problem with the medium gray tint I chose. I attached the canopy to the frame with Sikaflex. Other than being more work than drilling/riveting the canopy on, I'm glad I went that route as well. Todd went the extra mile to make me happy and like to let people know about guys like him who know their business depends on having a good reputation. Regards, Bob Japundza RV-6 flying, F1 under const. > > I'm considering a tinted canopy from Todd's canopies for my -8, but I'm > ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Re: ignition wiring
Date: Nov 07, 2005
Tom, what you want to do is what I did in wiring my mag and EI. I have my mag powering all the lower plugs. More convenient for my installation. I have not had any problems with 75 hours of usage. Plugs all look fine at inspection. Indiana Larry ----- Original Message ----- From: "sarg314" <sarg314(at)comcast.net> Subject: RV-List: ignition wiring > > The Lycoming manula for my O-360 shows that each magneto is used to > power 2 top spark plugs and 2 lower spark plugs. Is there any reason > why one mag shouldn't handle all the top plugs and the other all the > bottom plugs? > > I've actually got 1 mag plus a Lightspeed CDI system. It would be more > convenient to use the Lightspeed system on the bottom plugs and the mag > for the top plugs. > > -- > Tom Sargent, RV-6A, baffles. > > > ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Re: Ignitions?
Date: Nov 07, 2005
If I were doing it again (after 75 hours of flying behind one impulse mag and one EI), I would make the same decision. It is the best combination from safety and performance at an economical price of entry IMHO. Indiana Larry ----- Original Message ----- From: "Fly n Low" <flynlow(at)usaviator.net> Subject: RV-List: Ignitions? > > Hello all; > > I have an IO-360-A1A currently with Bendix Mags and "Shower of Sparks" > > When this engine was installed in an Acrosport II I had great difficulty > starting it. I finally did develop a process, but it was always a pain in > the ..... > > I am not sure if the problem was with the "Shower of Sparks" unit or with > the Mags. The Right Mag was overhauled and that did not make any > difference. > > Now I must decide whether to keep this ignition or to switch to ElectroAir > Electronic Ignition. I actually have both at this time. I have also > considered selling both and going to Slick Mags. I have also considered > just > running one of the Bendix Mags and one of the ElectoAir Electronic > Ignitions. > > While attending an engine building seminar in Kansas City a couple of > months > ago the instructor indicated a strong dislike for any kind of electronic > ignition. He disliked mixing the two even more. > > Ladies and Gentlemen I really need to make a decision and need to make it > now. I am ready to start wiring on my RV-8 and have other issues making > this > a pressing decision. > > What have your experiences been? I am looking for non prejudicial advice. > > Bud Silvers > RV-8 in progress. > > > ________________________________________________________________________________
Date: Nov 07, 2005
From: <gmcjetpilot(at)yahoo.com>
Subject: Re: Over voltage module (was: High Voltage Problem )
>George, > >Do you think that the ND alternator is designed with an OV >limit of 18v? What kind of voltage would one expect on a >true OV failure? >? > >Mickey Coggins >http://www.rv8.ch/ >#82007 finishing Mickey : It could be a back-up 18v OV mode? In theory it could pump out the theoretical limit of the weakest component (transistor, diode, wiring or internal fusible link or current limit device if any). What is the limit? Depending on the components it could be 60, 100, 130 volts or more. However there are a few factors that would limit this. Also for this to happen you need a dead short on the rotor ground. First the battery is about 12.8 volts. It will absorb and moderate any OV condition, however his battery was in disrepair. That is why you need a strong battery and flying with a bad battery reduces your safety margins in many ways. It may have contributed to the unstable voltage regulation. The battery has a moderating effect, but if the alternator goes super nova the buss voltage will rise. Extreem OV with modern alterantors is rare and never heard of with an internally regulated ND alternators, but I have heard of the slight OV conditions like this before. As I said turning the alternator on and off under load, with the IGN wire, seems to damage the regulator. As I said that is not how it is operated in the application it was originally design for, a car. My common sense says we should wire it and operate it the same way in our plane, as the car application it was meant for. Second, the components in the alternator will rise to their physical current, voltage or thermal limits. When this happens it will FUSE, burn out and go to zero, with a puff of smoke no doubt. How fast will this happen? Don't know but it will be fast. As far as the 18 volts it seems the alternator went into a reduced back-up mode or limp home mode. Clearly it was not doing the job it should. 18 volt is high but it is not runaway. It also varied with load. To answer your question, if the field is allowed to go to full buss voltage it could bootstrap itself to a very high voltage. However for this to happen you would have to have a rare dead short of the rotor, outside the control of the VR. Since the wires are internal and well protected, it is unlikely. However airplane wings come off and crank shafts fail in engines. The ND specs call for rotor short protection. What does that mean? I don't know for sure but guess there is some sacrificial parts to fuse a runaway. That is also on reason not to add the OV module. The alternator no doubt sees a OV trip of a B-lead realy as a B-lead short and fuses. George --------------------------------- ________________________________________________________________________________
From: <dwhite17(at)columbus.rr.com>
Subject: Re: Slider tip-forward canopy madification
Date: Nov 07, 2005
contact Aircraftextras.com for the kit. ----- Original Message ----- From: "Greg Grigson" <iflyhawaii2(at)yahoo.com> Subject: RV-List: Slider tip-forward canopy madification > > > Looking for any drawings, photos, info, etc. on how the slider tip-forward > mod that some clever guys have made is constructed. Seems like a great > solution to allow easy acess to the -6/7/9 baggage area. > > > Aloha and mahalo. > > Greg > > N-79PT (still in test flight phase) > > > --------------------------------- > > > ________________________________________________________________________________
Date: Nov 07, 2005
From: Ron Lee <ronlee(at)pcisys.net>
Subject: Solution to two radios/one antenna quandary
A local (00V) RV-4 pilot has come up with a solution to operating two radios from one antenna. In the process he removed a draggy (and ugly) antenna from the top of the fuselage. This only allows operation of one radio at a time and is switched by a toggle switch on the assembly. I asked if he would be willing to sell these and he indicated that he would. If there is any interest in this, email me privately and I will forward your name and email to him for follow-up. I don't know what the price is so any such discussions will between him and potential buyers. Ron Lee ________________________________________________________________________________
From: "Gordon or Marge Comfort" <gcomfo(at)tc3net.com>
Subject: ignition wiring
Date: Nov 07, 2005
- Subject: RV-List: ignition wiring The Lycoming manula for my O-360 shows that each magneto is used to power 2 top spark plugs and 2 lower spark plugs. Is there any reason why one mag shouldn't handle all the top plugs and the other all the bottom plugs? I've actually got 1 mag plus a Lightspeed CDI system. It would be more convenient to use the Lightspeed system on the bottom plugs and the mag for the top plugs. -- Tom Sargent, RV-6A, baffles. Tom: As has been said, the bottom plugs tend to foul differently than the top. The top and bottom plugs are split between the mags to even out the mag drop when doing the mag perfomance checks prior to takeoff. I have been told that when using one electronic ignition, firing the bottom plugs with it is a good idea since that system is less affected by fouling. I know of others with this arrangement and it works fine. Gordon Comfort N363GC ________________________________________________________________________________
Date: Nov 07, 2005
From: sarg314 <sarg314(at)comcast.net>
Subject: baffle penetration
Having AFP on my engine I am going to have to bring the fuel purge line and a control cable thru the rear engine baffle. I know how to penetrate a fire wall with these, but not the baffle. I'm guessing the baffle penetration does not need the degree of care that the firewall does. Are there grommets or bushings of some sort that will prevent chafing and yet tolerate the high temperatures that can occur, especially after the engine is shut down. (it gets as hot as a pizza oven in there!). -- Tom Sargent, RV-6A, Baffles. ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: baffle penetration
Date: Nov 07, 2005
I used a sliced AN931-10-14 rubber grommet where my purge valve hose passes through my rear baffle wall: http://rvproject.com/images/2003/20031105_grommet.jpg Still doing fine after many hours and many heat cycles. )_( Dan RV-7 N714D (670 hours) http://www.rvproject.com ----- Original Message ----- From: "sarg314" <sarg314(at)comcast.net> Subject: RV-List: baffle penetration > > Having AFP on my engine I am going to have to bring the fuel purge line > and a control cable thru the rear engine baffle. I know how to > penetrate a fire wall with these, but not the baffle. I'm guessing the > baffle penetration does not need the degree of care that the firewall does. > > Are there grommets or bushings of some sort that will prevent chafing > and yet tolerate the high temperatures that can occur, especially after > the engine is shut down. (it gets as hot as a pizza oven in there!). > -- > Tom Sargent, RV-6A, Baffles. > > ________________________________________________________________________________
From: "Pat Hatch" <pat_hatch(at)msn.com>
Subject: baffle penetration
Date: Nov 07, 2005
Tom, Use the Cable Safe p/n 05-16250 with the 3/16" bushing p/n 05-16251 from Aircraft Spruce for the control cable. The rubber grommet works OK for the fuel line. I tried the grommet on my control cable but it chewed right through it, had to convert to the Cable Safe. Pat Hatch RV-6 RV-7 Subject: RV-List: baffle penetration Having AFP on my engine I am going to have to bring the fuel purge line and a control cable thru the rear engine baffle. I know how to penetrate a fire wall with these, but not the baffle. I'm guessing the baffle penetration does not need the degree of care that the firewall does. Are there grommets or bushings of some sort that will prevent chafing and yet tolerate the high temperatures that can occur, especially after the engine is shut down. (it gets as hot as a pizza oven in there!). -- Tom Sargent, RV-6A, Baffles. ________________________________________________________________________________
Date: Nov 08, 2005
From: <gmcjetpilot(at)yahoo.com>
Subject: Re: Over voltage module (was: High Voltage Problem )
Mickey: You got me thinking. I looked up the specs on the regulator and the over voltage set point is 17 volts. The regulating voltage range is 14.5 V, +/- 0.3 volts. I was thinking that the alternator would be OVER VOLTAGE with anything above 14.8 volts. The over voltage limit of 17 volts is another level. How it defaults to this I do not know. As we have seen when the regulator has a bad day it seems to go to this Vov limit. George >Do you think that the ND alternator is designed with an OV >limit of 18v? What kind of voltage would one expect on a >true OV failure? >? > >Mickey Coggins >http://www.rv8.ch/ >#82007 finishing --------------------------------- ________________________________________________________________________________
From: "Glen Matejcek" <aerobubba(at)earthlink.net>
Subject: Tinted canopies
Date: Nov 08, 2005
Thanks to all for the replies on canopy tinting- It's a big help! Glen Matejcek aerobubba(at)earthlink.net ________________________________________________________________________________
Subject: RE:Solution to two radios/one antenna quandary
Date: Nov 08, 2005
From: "Adams Stephen - Doctors Hosp Augusta" <Stephen.Adams(at)HCAhealthcare.com>
Not to be critical, but if you're only able to use one radio at a time, why bother putting 2 radios in the stack with all the associated cost, wiring, switching mechanism, panel space etc? What if your switch fails and you can't use either radio? If you're that concerned about the drag from a single antenna, why not put in a single radio and get a portable for you backup? Just a thought. Steve Adams ________________________________________________________________________________
From: LessDragProd(at)aol.com
Date: Nov 08, 2005
Subject: Re: RE:Solution to two radios/one antenna quandary
Bob Archer (Sportcraft Antenna) has a COM switch (SA-010) that allows the use of both radios for receive. The active radio is the only one that can transmit to the single antenna. Regards, Jim Ayers In a message dated 11/8/2005 5:04:42 AM Pacific Standard Time, Stephen.Adams(at)HCAhealthcare.com writes: --> RV-List message posted by: "Adams Stephen - Doctors Hosp Augusta" Not to be critical, but if you're only able to use one radio at a time, why bother putting 2 radios in the stack with all the associated cost, wiring, switching mechanism, panel space etc? What if your switch fails and you can't use either radio? If you're that concerned about the drag from a single antenna, why not put in a single radio and get a portable for you backup? Just a thought. Steve Adams ________________________________________________________________________________
Date: Nov 08, 2005
From: Ron Lee <ronlee(at)pcisys.net>
Subject: Re: RE:Solution to two radios/one antenna quandary
>Not to be critical, but if you're only able to use one radio at a time, >why bother putting 2 radios in the stack with all the associated cost, >wiring, switching mechanism, panel space etc? What if your switch fails >and you can't use either radio? If you're that concerned about the drag >from a single antenna, why not put in a single radio and get a portable >for you backup? Just a thought. > >Steve Adams You can be critical. Your position is viable. However, if a person wants two panel mounted radios, does not want two external antennas and is willing to use only one at a time...then is offers one way to do it. Ron Lee ________________________________________________________________________________
From: "Mike Robertson" <mrobert569(at)hotmail.com>
Subject: Nipple on spider too tight
Date: Nov 08, 2005
The nipples do not need any sealing compound as they are tapered fittings. Unfortunately, that does not mean someone may not have used any. The nipples are made of brass so they screw up fairly easy, and because they are of a different material than the flow divider housing their expansion factor is different so that over time they seem to become pretty tight in the housing. There is no easy solution to getting them out other than trying to use a closed end wrench. If that does not work then you can try a pair of vise grips but that may twist the nipple right off leaving the end in the flow divider housing. Another option is to try and het the housing a little to loosen up the fitting. But you want to be very careful as too much het could damage the diaphram inside the flow divider. Sometimes the best way is to just take the thing off, send it to Precision Airmotive, and tell them what you want. Hope this helps. Mike Robertson Been there, done that! >From: "George Inman" <ghinman(at)mts.net> >Reply-To: rv-list(at)matronics.com >To: "RV-list matronics" >Subject: RV-List: Nipple on spider too tight >Date: Sun, 6 Nov 2005 11:27:54 -0600 1.67 SARE_ADLTSUB2 >Contains possible adult words > > > I need to change the position of the nipple > on the spider so I can run the fuel hose by a shorter route. > I cannot losen the nipple.It is just too tight. >Do they use some locking compound on these? >How do I loosen it? > >George Inman > > ________________________________________________________________________________
Date: Nov 08, 2005
From: Charlie Brame <chasb(at)satx.rr.com>
Subject: Spark plugs
My slow built RV-6A quick build is approaching its first engine run. I need to know what auto plugs are recommended for use with a Jeff Rose Electronic Ignition. My EI came with wiring for auto spark plugs, but Jeff Rose no longer recommends using auto plugs. Rather than change out the wires, I'd like to try the auto plugs. I am also looking for recommendations for using modified 18mm auto plugs (reshaped shoulders) versus 14mm plugs with inserts. Any preferences or recommendations? I have an IO-320, 160 hp version with one EI system and one mag. The mag will fire regular aviation plugs on top. The EI will fire the lower plugs. Charlie Brame RV-6A N11CB San Antonio ________________________________________________________________________________
From: "Stephen J. Soule" <SSoule(at)pfclaw.com>
Subject: Spark plugs
Date: Nov 08, 2005
Hi, Call Jeff Rose or the new owner Michael Kobylik at 866 494-3002. I put an Electroair system on in September and found that the installation manual recommended aviation plugs at this time. I do believe there was a thread a while back (I've been on and off the list) about the auto plugs causing rough running and even an episode in which a plug melted. Steve in Vermont N227RV RV-6A flying -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Charlie Brame Subject: RV-List: Spark plugs My slow built RV-6A quick build is approaching its first engine run. I need to know what auto plugs are recommended for use with a Jeff Rose Electronic Ignition. My EI came with wiring for auto spark plugs, but Jeff Rose no longer recommends using auto plugs. Rather than change out the wires, I'd like to try the auto plugs. I am also looking for recommendations for using modified 18mm auto plugs (reshaped shoulders) versus 14mm plugs with inserts. Any preferences or recommendations? I have an IO-320, 160 hp version with one EI system and one mag. The mag will fire regular aviation plugs on top. The EI will fire the lower plugs. Charlie Brame RV-6A N11CB San Antonio ________________________________________________________________________________
From: "Kyle Boatright" <kboatright1(at)comcast.net>
Subject: Re: Spark plugs
Date: Nov 08, 2005
I've been running Autolite 386 plugs in my O-320/Electroair RV-6 for 4+ years with no problems. There is a fair amount of material in the archives on this subject, and some of it claims that Jeff Rose found the auto plugs might cost you 4 hp vs aircraft plugs. Another post indicated that Jeff thought Aircraft plugs held up better. All of this information is second hand at best, so it might be best to go to the source for the latest information. KB ----- Original Message ----- From: "Stephen J. Soule" <SSoule(at)pfclaw.com> Subject: RE: RV-List: Spark plugs > > Hi, > > Call Jeff Rose or the new owner Michael Kobylik at 866 494-3002. I put an > Electroair system on in September and found that the installation manual > recommended aviation plugs at this time. I do believe there was a thread a > while back (I've been on and off the list) about the auto plugs causing > rough running and even an episode in which a plug melted. > > Steve in Vermont > N227RV RV-6A flying > > -----Original Message----- > From: owner-rv-list-server(at)matronics.com > [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Charlie Brame > To: RV-List > Subject: RV-List: Spark plugs > > > My slow built RV-6A quick build is approaching its first engine run. I > need > to know what auto plugs are recommended for use with a Jeff Rose > Electronic > Ignition. My EI came with wiring for auto spark plugs, but Jeff Rose no > longer recommends using auto plugs. Rather than change out the wires, I'd > like to try the auto plugs. > > I am also looking for recommendations for using modified 18mm auto plugs > (reshaped shoulders) versus 14mm plugs with inserts. Any preferences or > recommendations? > > I have an IO-320, 160 hp version with one EI system and one mag. The mag > will fire regular aviation plugs on top. The EI will fire the lower plugs. > > Charlie Brame > RV-6A N11CB > San Antonio > > > ________________________________________________________________________________
Date: Nov 08, 2005
Subject: [ Edward O'Connor ] : New Email List Photo Share Available!
From: Email List Photo Shares <pictures(at)matronics.com>
A new Email List Photo Share is available: Poster: Edward O'Connor Lists: RV-List Subject: Archer Wingtip Antenna in RV-8 http://www.matronics.com/photoshare/Edwardoconnor@mac.com.11.08.2005/index.html o Main Photo Share Index http://www.matronics.com/photoshare o Submitting a Photo Share If you wish to submit a Photo Share of your own, please include the following information along with your email message and files: 1) Email List or Lists that they are related to: 2) Your Full Name: 3) Your Email Address: 4) One line Subject description: 5) Multi-line, multi-paragraph description of topic: 6) One-line Description of each photo or file: Email the information above and your files and photos to: pictures(at)matronics.com ________________________________________________________________________________
From: PGLong(at)aol.com
Date: Nov 08, 2005
Subject: Canopy Seal
I purchased some "V" strip to use as a weather seal on my RV-4 tip up canopy. (ACS #05-01900) I know that on the front I need to keep air out therefore the incoming air would open the V and do its sealing job if I point the seal inward . However, I'm not sure if I need to do the same on the rest of the canopy. Which way should I point the seal? Is the balance of the air incoming or is it going out? I think the balance of the air would be outgoing, especially if I had the heat on. That should pressurize the interior so I'm assuming that the sides and rear of the canopy should have the "V" pointing out. What have others done? Thanks in advance. Pat Long PGLong(at)aol.com N120PL RV4 Bay City, Michigan 3CM ________________________________________________________________________________
Subject: QB Part Removal Cheat Sheet?
From: "" <tx_jayhawk(at)excite.com>
Date: Nov 08, 2005
All, I am digging into my 7A QB fuse, and I am wondering if anyone has a "cheat sheet" that they might share on what parts to remove. I am going through the manual by each step, and I am quickly finding out that there may be sections where all but a minor detail has been completed on the QB. Frequently you have to remove a part (drill out some pop rivets) to access this section. For example, last night I was drilling out the floor, and it seems you need to remove the baggage section and the front (spar) section of the floor (but not the middle section). Outside of trial and error, is there a rule of thumb on what needs removed? Sometime you can't see the part to verify whether its been completed without removing something. BTW...after doing the slow-build wings, this QB is a blast! It sure seems like cheating.... Scott7A Fuse ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Re: Spark plugs
Date: Nov 08, 2005
When I went through this a year ago, Jeff told me the best thing to do was use the aircraft plugs. Practically no chance of problems if properly installed. He has worked with both. My plugs have gone through 75 hours so far and the EI is working great. Me, I decided that spending a few $$ more to accommodate the designer's recommendations after designer seeing thousands of hours of users using his system was good enough for me. I am glad -- I did not trade a few bucks for added risk. YMMV. Best wishes. Indiana Larry in Evansville, RV7 Tip Up SunSeeker 75 hours and still grinning. Keep the grin. Keep the grin. ----- Original Message ----- > > My slow built RV-6A quick build is approaching its first engine run. I > need to know what auto plugs are recommended for use with a Jeff Rose > Electronic Ignition. My EI came with wiring for auto spark plugs, but > Jeff Rose no longer recommends using auto plugs. Rather than change out > the wires, I'd like to try the auto plugs. > > I am also looking for recommendations for using modified 18mm auto plugs > (reshaped shoulders) versus 14mm plugs with inserts. Any preferences or > recommendations? > > I have an IO-320, 160 hp version with one EI system and one mag. The mag > will fire regular aviation plugs on top. The EI will fire the lower > plugs. > > Charlie Brame > RV-6A N11CB > San Antonio > > > ________________________________________________________________________________
From: "Stucklen, Frederic W UTPWR" <Fred.Stucklen(at)UTCFuelCells.com>
Subject: Re: Spark plugs
Date: Nov 09, 2005
Charlie, I have an O-320-D1A with 9:1 compression pistons. I tried using auto plugs on the EI ignition, and had pre-ignition problems (actually melted the center ceramic part of the plug.) I've since replaced them with REM-37BY plugs and the problem has been eliminated.... Jeff (or now Mike) can get you the needed hardware to make the change to your existing wires..... Fred Stucklen RV-6A N926RV Spark plugs My slow built RV-6A quick build is approaching its first engine run. I need to know what auto plugs are recommended for use with a Jeff Rose Electronic Ignition. My EI came with wiring for auto spark plugs, but Jeff Rose no longer recommends using auto plugs. Rather than change out the wires, I'd like to try the auto plugs. I am also looking for recommendations for using modified 18mm auto plugs (reshaped shoulders) versus 14mm plugs with inserts. Any preferences or recommendations? I have an IO-320, 160 hp version with one EI system and one mag. The mag will fire regular aviation plugs on top. The EI will fire the lower plugs. Charlie Brame RV-6A N11CB San Antonio ________________________________________________________________________________
Date: Nov 09, 2005
From: James Clark <jclarkmail(at)gmail.com>
Subject: Re: Spark plugs
Charlie, The plugs for the ElectroAir system are Autolite 386's (I think they were used in older Ford Pickups or something. Advance Auto has them). I would recommend the REM37BY aviation plugs. I have run BOTH types. The 386's work so you can get started with them. I would **NOT** try other plugs as I seem to recall having that same discussion with Jeff and ended up with the 386's. There is a reason why he said stick to the 386s if I HAD to go automotive. I just cannot recall it at the moment. Why go 37BY's summary: Had them in ... Talked to Jeff who recommended staying with them but I was frustrated with the **OLD STYLE** wiring to the plug end so I CHANGED THEM OUT to the 386's. Jeff indicated the possibility of some (slight) power loss. He was RIGHT in my book. Nothing major, but I could tell. I put the 37BY's back in. There is a better way to do the plug ends now, so the OLD problem is solved. Also, had a friend a few weeks ago find 2 **CRACKED** 386's in his O-360. Engine started running really rough on the overhead (in formation) so he pitched out. He was many miles away from home (came to perform at and airshow nearby) and the LOCAL Advanced Auto did not have any. The good news was that a) I had my old/new set and b) at my local Advanced Auto they DID have some. We got a new set installed. I think he plans to switch to the 37BY's. It's your plane. Do as you chose, Your mileage may vary. etc. etc. James RV6 O-320 On 11/8/05, Charlie Brame wrote: > > > My slow built RV-6A quick build is approaching its first engine run. I > need to know what auto plugs are recommended for use with a Jeff Rose > Electronic Ignition. My EI came with wiring for auto spark plugs, but > Jeff Rose no longer recommends using auto plugs. Rather than change out > the wires, I'd like to try the auto plugs. > > I am also looking for recommendations for using modified 18mm auto plugs > (reshaped shoulders) versus 14mm plugs with inserts. Any preferences or > recommendations? > > I have an IO-320, 160 hp version with one EI system and one mag. The mag > will fire regular aviation plugs on top. The EI will fire the lower > plugs. > > Charlie Brame > RV-6A N11CB > San Antonio > > > , > > -- This is an alternate email. Please continue to email me at james(at)nextupventures.com . ________________________________________________________________________________
From: LessDragProd(at)aol.com
Date: Nov 09, 2005
Subject: Re: Wing Tip Comm Antennas
Hi Bob, Question 1.) Bob Archer recommends the marker beacon antenna on a wingtip with the NAV antenna, but NOT with the COM antenna. Question 2.) Mount the COM antenna as FAR FORWARD as possible in the wingtip. Mount the inboard edge of the COM antenna along the bottom edge of the wingtip. Make a bend along the base of the COM antenna so the outboard antenna section is in contact with the upper wingtip. Route the NAV light, landing light and strobe light wires along the front edge of the COM antenna with the Adel clamps provided on the antenna. Regards, Jim Ayers In a message dated 11/02/2005 5:46:42 AM Pacific Standard Time, bobrundle2(at)hotmail.com writes: --> RV-List message posted by: "bob rundle" I'm installing the Bob Archer Comm antenna in wing tip of RV7A. I have searched the archives but remain with a couple questions: 1. I also have a marker beacon antenna in this wing tip. Will these antennas interfere with each other? 2. The instructions for the comm antenna indicate the position as vertically in the top of the vertical stab. Do RV guys typically install these antenna horizontally in the wing tip or try and make the antenna at least partically vertical by installing it on the very outside of the wingtip? This is my second comm so I'd not as concerned about great reception. Thanks BobR ________________________________________________________________________________
From: "Flynlow" <flynlow(at)usaviator.net>
Subject: Ignitions?
Date: Nov 09, 2005
I would like to thank everyone for your comments. I have decided to run one of the ElectroAir Ignitions in place of the "Shower of Sparks" and continue to run one Bendix Mag. All of your comments are greatly appreciated. Bud Silvers RV8 - Finishing -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Fly n Low Subject: RV-List: Ignitions? Hello all; I have an IO-360-A1A currently with Bendix Mags and "Shower of Sparks" When this engine was installed in an Acrosport II I had great difficulty starting it. I finally did develop a process, but it was always a pain in the ..... I am not sure if the problem was with the "Shower of Sparks" unit or with the Mags. The Right Mag was overhauled and that did not make any difference. Now I must decide whether to keep this ignition or to switch to ElectroAir Electronic Ignition. I actually have both at this time. I have also considered selling both and going to Slick Mags. I have also considered just running one of the Bendix Mags and one of the ElectoAir Electronic Ignitions. While attending an engine building seminar in Kansas City a couple of months ago the instructor indicated a strong dislike for any kind of electronic ignition. He disliked mixing the two even more. Ladies and Gentlemen I really need to make a decision and need to make it now. I am ready to start wiring on my RV-8 and have other issues making this a pressing decision. What have your experiences been? I am looking for non prejudicial advice. Bud Silvers RV-8 in progress. ________________________________________________________________________________
Date: Nov 09, 2005
From: Bob J <rocketbob(at)gmail.com>
Subject: Re: Spark plugs
I ran the 386's for a while in the RV, and found that it was not running smooth at takeoff power, after a few hours of running them. The electrodes were eroding, which was a sign that the plugs were not of the correct heat range for the application (O-360). I switched to BR8ES with adapters and have had no trouble since. I have tried the later style wire ends with the REM37BY's which were just the little springs, a viton washer, and plumbing B-nuts. I had various problems with the wire to plug connections and got tired of messing with them. So I went back to the BR8ES plugs. I used to change them when I changed oil, but stopped doing that because there was nothing wrong with them. The current set I'm running have been on the airplane for 2+years. Regards, Bob Japundza RV-6 flying, F1 under const. On 11/9/05, James Clark wrote: > > > Charlie, > The plugs for the ElectroAir system are Autolite 386's (I think they were > used in older Ford Pickups or something. Advance Auto has them). > I would recommend the REM37BY aviation plugs. I have run BOTH types. > The 386's work so you can get started with them. I would **NOT** try other > plugs as I seem to recall having that same discussion with Jeff and ended > up > with the 386's. There is a reason why he said stick to the 386s if I HAD > to > go automotive. I just cannot recall it at the moment. > Why go 37BY's summary: > Had them in ... > Talked to Jeff who recommended staying with them but I was frustrated with > the **OLD STYLE** wiring to the plug end so I CHANGED THEM OUT to the > 386's. > Jeff indicated > the > possibility of some (slight) power loss. He was RIGHT in my book. Nothing > major, but I could tell. > I put the 37BY's back in. There is a better way to do the plug ends now, > so > the OLD problem is solved. > Also, had a friend a few weeks ago find 2 **CRACKED** 386's in his O-360. > Engine started running really rough on the overhead (in formation) so he > pitched out. He was many miles away from home (came to perform at and > airshow nearby) and the LOCAL Advanced Auto did not have any. The good > news > was that a) I had my old/new set and b) at my local Advanced Auto they DID > have some. We got a new set installed. I think he plans to switch to the > 37BY's. > It's your plane. Do as you chose, Your mileage may vary. etc. etc. > James > RV6 O-320 > > > On 11/8/05, Charlie Brame wrote: > > > > > > My slow built RV-6A quick build is approaching its first engine run. I > > need to know what auto plugs are recommended for use with a Jeff Rose > > Electronic Ignition. My EI came with wiring for auto spark plugs, but > > Jeff Rose no longer recommends using auto plugs. Rather than change out > > the wires, I'd like to try the auto plugs. > > > > I am also looking for recommendations for using modified 18mm auto plugs > > (reshaped shoulders) versus 14mm plugs with inserts. Any preferences or > > recommendations? > > > > I have an IO-320, 160 hp version with one EI system and one mag. The mag > > will fire regular aviation plugs on top. The EI will fire the lower > > plugs. > > > > Charlie Brame > > RV-6A N11CB > > San Antonio > > > > > > , > > > > > > > -- > This is an alternate email. Please continue to email me at > james(at)nextupventures.com . > > > , > > ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Spark plugs
Date: Nov 09, 2005
I've had people recommend using the Autolite 386 plug if I wanted a short 18mm plug to do away with the 18-to-14mm adapters that I currently use with my Lightspeed ignition. I've heard too many stories about spark plug failures, in some cases causing engine damage, when using the Autolite 386. I'm happy to continue using the NGK BR8ES (#5422) spark plugs on my IO-360. Haven't had a single problem with 'em in nearly 700 hours. I recommend them to anybody who is looking for an automotive spark plug for use with an EI system on a Lycoming/clone. I look at the new cylinders Lycoming makes with 14mm spark plug holes...to do away with adapters and run the auto plugs directly. That's appealing, but there's something about it that seems closed-ended. I don't mind using the adapters in order to keep my options open. I don't suspect I'll change much, but at least I can. So my 2 cents is: adapters + NGK BR8ES plugs for your EI. )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: "Bob J" <rocketbob(at)gmail.com> Subject: Re: RV-List: Spark plugs > > I ran the 386's for a while in the RV, and found that it was not running > smooth at takeoff power, after a few hours of running them. The electrodes > were eroding, which was a sign that the plugs were not of the correct heat > range for the application (O-360). I switched to BR8ES with adapters and > have had no trouble since. I have tried the later style wire ends with the > REM37BY's which were just the little springs, a viton washer, and plumbing > B-nuts. I had various problems with the wire to plug connections and got > tired of messing with them. So I went back to the BR8ES plugs. I used to > change them when I changed oil, but stopped doing that because there was > nothing wrong with them. The current set I'm running have been on the > airplane for 2+years. > > Regards, > Bob Japundza > RV-6 flying, F1 under const. > > On 11/9/05, James Clark wrote: >> >> >> Charlie, >> The plugs for the ElectroAir system are Autolite 386's (I think they were >> used in older Ford Pickups or something. Advance Auto has them). >> I would recommend the REM37BY aviation plugs. I have run BOTH types. >> The 386's work so you can get started with them. I would **NOT** try >> other >> plugs as I seem to recall having that same discussion with Jeff and ended >> up >> with the 386's. There is a reason why he said stick to the 386s if I HAD >> to >> go automotive. I just cannot recall it at the moment. >> Why go 37BY's summary: >> Had them in ... >> Talked to Jeff who recommended staying with them but I was frustrated >> with >> the **OLD STYLE** wiring to the plug end so I CHANGED THEM OUT to the >> 386's. >> Jeff indicated >> the >> possibility of some (slight) power loss. He was RIGHT in my book. Nothing >> major, but I could tell. >> I put the 37BY's back in. There is a better way to do the plug ends now, >> so >> the OLD problem is solved. >> Also, had a friend a few weeks ago find 2 **CRACKED** 386's in his O-360. >> Engine started running really rough on the overhead (in formation) so he >> pitched out. He was many miles away from home (came to perform at and >> airshow nearby) and the LOCAL Advanced Auto did not have any. The good >> news >> was that a) I had my old/new set and b) at my local Advanced Auto they >> DID >> have some. We got a new set installed. I think he plans to switch to the >> 37BY's. >> It's your plane. Do as you chose, Your mileage may vary. etc. etc. >> James >> RV6 O-320 >> >> >> On 11/8/05, Charlie Brame wrote: >> > >> > >> > My slow built RV-6A quick build is approaching its first engine run. I >> > need to know what auto plugs are recommended for use with a Jeff Rose >> > Electronic Ignition. My EI came with wiring for auto spark plugs, but >> > Jeff Rose no longer recommends using auto plugs. Rather than change out >> > the wires, I'd like to try the auto plugs. >> > >> > I am also looking for recommendations for using modified 18mm auto >> > plugs >> > (reshaped shoulders) versus 14mm plugs with inserts. Any preferences or >> > recommendations? >> > >> > I have an IO-320, 160 hp version with one EI system and one mag. The >> > mag >> > will fire regular aviation plugs on top. The EI will fire the lower >> > plugs. >> > >> > Charlie Brame >> > RV-6A N11CB >> > San Antonio >> > >> > >> > , >> > >> > >> >> >> -- >> This is an alternate email. Please continue to email me at >> james(at)nextupventures.com . >> >> >> , >> >> > > > ________________________________________________________________________________
From: Jerry2DT(at)AOL.COM
Date: Nov 09, 2005
Subject: First Engine Run
Speaking of first engine run... One of Van's guys told me that it might be unwise to run the enigne without wings attached. Allegedly can cause airframe damage. Archives didn't help, so any and all experiences/opinions/advice more than welcome. My -6a is still in the garage, but engine is ready, so would kind of like to run her out to the driveway and crank it up... Jerry Cochran Wilsonville, OR <> ________________________________________________________________________________
From: "Ed Holyoke" <bicyclop(at)pacbell.net>
Subject: Spark plugs
Date: Nov 09, 2005
> I look at the new cylinders Lycoming makes with 14mm spark plug holes...to do away with adapters and run the auto plugs directly. That's appealing, but there's something about it that seems closed-ended. I don't mind using the adapters in order to keep my options open. I don't suspect I'll change much, but at least I can. So my 2 cents is: adapters + NGK BR8ES plugs for your EI. )_( Dan RV-7 N714D http://www.rvproject.com Just so you know, the new Lycoming cylinders with 14mm holes are merely using helicoils to bring the size down from the standard 18mm. Otherwise the cylinders are stock. Pax, Ed Holyoke ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Re: First Engine Run
Date: Nov 09, 2005
You are correct. You want the wings attached, and Prop attached. The Lycoming and that type engines will do a bit of shaking. Indiana Larry in Evansville, RV7 Tip Up SunSeeker ----- Original Message ----- From: <Jerry2DT(at)aol.com> Subject: RV-List: First Engine Run > > > Speaking of first engine run... One of Van's guys told me that it might > be > unwise to run the enigne without wings attached. Allegedly can cause > airframe > damage. Archives didn't help, so any and all experiences/opinions/advice > more > than welcome. My -6a is still in the garage, but engine is ready, so would > kind of like to run her out to the driveway and crank it up... > > Jerry Cochran > Wilsonville, OR > > < to know what auto plugs are recommended for use with a Jeff Rose > Electronic > Ignition. My EI came with wiring for auto spark plugs, but Jeff Rose no > longer recommends using auto plugs. Rather than change out the wires, I'd > like to try the auto plugs.>> > > > ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)bowenaero.com>
Subject: fumoto T202N
Date: Nov 09, 2005
I had no problems at all. Are there different sized plugs in different sumps? Maybe there is a spec called out in the Lyc overhaul/parts manual. Is the part number on the Fumoto? Maybe it was mis-packaged or something? Sorry it's not working for you.... - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com > -----Original Message----- > From: lucky [mailto:luckymacy(at)comcast.net] > Sent: Wednesday, November 09, 2005 11:51 AM > To: RV yahoo; rv-list(at)matronics.com > Subject: RV-List: fumoto T202N > > > Larry and Brian, > > Did you have a problem initially threading the T202N on? > > I purchased the T202N. I couldn't use it because in my IO > 360 a1b6d installation because there's not enough clearance > between the drain handle and an air intake pipe to thread the > darn thing on. So I traded with another RVer for his spare > aeroequip quick drain. He ended up not wanting it because it > didn't appear to be a true pipe thread and it was also > slightly over .5 inch diameter. He didn't even bother to try > and thread it on. > > When you compare it to the standard plug, there was no taper > to the 202Ns threads. It was constant diameter all the to > the first thread. Did anyone else notice that? I got it > back and might be able to get the camera to take a good side > by side picture next to a standard plug for comparison. > > -------------- Original message -------------- > > > > > I recently switched to the Fumoto T202N quick drain. Very stout and > > zero leaks. > > > > http://google.com/search?q=Fumoto+T202N > > > > -- > > Larry Bowen > > Larry(at)BowenAero.com > > http://BowenAero.com > > > > > > lucky wrote: > > > > > > http://www.skygeek.com/oildrvaly12n.html > > > > > > Anyone have any positive or negative feedback on this or > any quick > > > oil drain > > valves. The price on this one seems too good to be true but I'm not > > sure price is a good indicator here. > > > > > > thx, > > > lucky > > > > > > > > > http://www.skygeek.com/oildrvaly12n.html > > > > > > Anyone have any positive or negative feedback on this or > any quick > > > oil drain > > valves. The price on this one seems too good to be > truebutI'm not sure > > price is a good indicator here. > > > > > > thx, > > > lucky ________________________________________________________________________________
From: "Ed Holyoke" <bicyclop(at)pacbell.net>
Subject: Major/minor
Date: Nov 09, 2005
Question for the list: Is installing a wing leveler/autopilot a "major alteration" per section 21.93? The verbiage doesn't give any examples of what minor or major changes might be. Pax, Ed Holyoke ________________________________________________________________________________
Date: Nov 09, 2005
From: Dave Bristol <dbris200(at)sbcglobal.net>
Subject: Re: First Engine Run
Don't start it without the wings on, it will shake like a wet dog. Mine shook so bad that one side of the slider came out and gouged the side of the airplane (new paint!). It wouldn't surprise me that it could cause airframe damage. Dave Jerry2DT(at)aol.com wrote: > > >Speaking of first engine run... One of Van's guys told me that it might be >unwise to run the enigne without wings attached. Allegedly can cause airframe >damage. Archives didn't help, so any and all experiences/opinions/advice more >than welcome. My -6a is still in the garage, but engine is ready, so would >kind of like to run her out to the driveway and crank it up... > >Jerry Cochran >Wilsonville, OR > ><to know what auto plugs are recommended for use with a Jeff Rose Electronic >Ignition. My EI came with wiring for auto spark plugs, but Jeff Rose no >longer recommends using auto plugs. Rather than change out the wires, I'd >like to try the auto plugs.>> > > > > ________________________________________________________________________________
Date: Nov 09, 2005
From: Bud Newhall <RV-6(at)comcast.net>
Subject: RV Prop on Ebay
http://cgi.ebay.com/ebaymotors/STERBA-WOOD-AIRPLANE-PROPELLER-PROP_W0QQitemZ4587833710QQcategoryZ26439QQssPageNameZWDVWQQrdZ1QQcmdZViewItem ________________________________________________________________________________
From: "Kelly McMullen" <kellym(at)aviating.com>
Subject: Re: Major/minor
Date: Nov 09, 2005
I don't know how the FAA applies that FAR to amateur built aircraft. For certified aircraft the definition is in Part 43 Appendix A, and such an install is most definitely major, and not likely to be approved without an STC. ----- Original Message ----- From: "Ed Holyoke" <bicyclop(at)pacbell.net> Subject: RV-List: Major/minor Question for the list: Is installing a wing leveler/autopilot a "major alteration" per section 21.93? The verbiage doesn't give any examples of what minor or major changes might be. Pax, Ed Holyoke ________________________________________________________________________________
Date: Nov 09, 2005
From: <gmcjetpilot(at)yahoo.com>
Subject: Re: Question about torquing bolts
From: Dan Charrois <danlist(at)syz.com> Subject: Question about torquing bolts >Hi everyone. I have a question about torquing bolts properly. >I'm under the impression that the proper torque of a bolt should be >the torque exerted to tighten the nut beyond the normal friction >between the nut and the bolt (correct me if I'm wrong). For non-stop >nuts that exhibit very little friction with their bolt, it's likely >not a significant difference. But for stop nuts (with the nylon >insert), this additional friction is somewhat significant. As you point out, if you took a sensitive IN-LB torque wrench and measure the force to turn the nut before seating, just spinning on the threads, you would find the force is small. >My torque wrench is the kind that clicks when it reaches the torque >set (it doesn't have a meter on which you can directly read the >torque being exerted). And it isn't sensitive enough to measure the >relatively small amount of torque required to overcome the friction >with the nylon insert. So I rigged up a simple test using a postal >scale and a wrench of known length. I came up with a calculated >torque of 6.1 inch-pounds required to overcome the nylon friction of >a stop nut tightened on an AN3 bolt. Though the math should be >simple, I just wanted to check if the rest of you who have been there >already consider this to be reasonable. Good for you and the clever experiment. I would not change you the torque that much. May be tighten to the high end and hold the torque wrench force for a few seconds after reaching the torque. You are right, the click type are not sensitve. IN fact unless you calabrate it could be way off. For small bolts I like a beam type torque wrench. Also there is the static torque and dynamic friction which is much less. >If I recall correctly, Van's lists the AN3 bolts as having a torque >of 20-25 inch pounds. So I'm assuming that with these calculations, >in tightening a stop nut onto an AN3 bolt, I should be selecting >26-31 inch pounds to account for the friction with the nylon insert. >Does this sound reasonable? You bring up a good point, but I would not worry too much or over torque. USE THE GERMAN TORQUE METHOD: "Gooo-tin tight" (said with German accent). >Since the AN3 bolts have such a low torque setting by feel of what >I've been using with bolts in the past, I wanted to make sure that >I'm not under-torquing.. Very few people under torque anything unless they just plan forgot to tighten it in the first place. Torque is not an exact science in that many factors can cause actual torque and indicated torque to vary. For example if you have lubed threads. Just handling the threads and getting oils from your skin on the threads can cause the actual torque to be much higher than with dry threads. Also for small bolts and torques I would check your torque wrench. Dis-use can cause it to go out of Cal. Torque wrenches used in industrial applications are calabrated often. >Thanks for your advice! >Dan -- >Syzygy Research & Technology >Box 83, Legal, AB T0G 1L0 Canada >Phone: 780-961-2213 --------------------------------- ________________________________________________________________________________
Date: Nov 10, 2005
From: Richard Seiders <seiders(at)bellsouth.net>
Subject: Re: First Engine Run
The guy at Van's knows what he is talking about. Run it w/o wings at your peril. Dick RV6A comp. 2002 At 01:19 PM 11/9/2005, you wrote: > > >Speaking of first engine run... One of Van's guys told me that it might be >unwise to run the enigne without wings attached. Allegedly can cause >airframe >damage. Archives didn't help, so any and all experiences/opinions/advice >more >than welcome. My -6a is still in the garage, but engine is ready, so would >kind of like to run her out to the driveway and crank it up... > >Jerry Cochran >Wilsonville, OR > ><to know what auto plugs are recommended for use with a Jeff Rose Electronic >Ignition. My EI came with wiring for auto spark plugs, but Jeff Rose no >longer recommends using auto plugs. Rather than change out the wires, I'd >like to try the auto plugs.>> > > ________________________________________________________________________________
Subject: LOC...
From: "Ken Dominy" <abqmooney(at)excite.com>
Date: Nov 10, 2005
Please unsubscribe me from the RV list.--- On Thu 11/10, Matt Dralle dralle(at)matronics.com wrote: From: Matt Dralle [mailto: dralle(at)matronics.com]To: dralle(at)matronics.comDate: Thu, 10 Nov 2005 00:10:00 -0800Subject: RV-List: LOC...-- RV-List message posted by: Matt Dralle Hi Listers,Each year at the end of the List Fund Raiser, I post a message acknowledging everyone that so generously made a Contribution to support the Lists. Its sort of my way of publicly thanking everyone that took a minute to show their appreciation for the Lists.Won't you take a moment and assure that your name is on that List of Contributors (LOC)? As a number of members have pointed out over the years, the List seems at least - if not a whole lot more - valuable as a building/flying/recreating/entertainment tool as your typical magazine subscription!Please take minute and assure that your name is on this year's LOC? Show others that you appreciate the Lists. Making a Contribution to support the Lists is fast and easy using your Credit card or Paypal on the Secure Web ________________________________________________________________________________
From: RVer273sb(at)AOL.COM
Date: Nov 10, 2005
Subject: Re: Major/minor
Consider it a major change as it modifies the aircraft control system. If you have the newest OPS LIM all you have to do is notify the fisdo and fly off the 10 hrs. Keeps your insurance in effect also. Stewart RV4 ________________________________________________________________________________
From: "Jim" <n144hr(at)earthlink.net>
Subject: Re: First Engine Run
Date: Nov 10, 2005
I built a Rocket and waited til the wings were on to run it ala Van's recommendation. However, my neighbor built a Rocket and ran his engine without wings numerous times with no ill effects (over 200 hrs to date). I wouldn't do it but it's been done. My feeling is: what's the hurry - you can't fly it til the wings are on anyway and you will have to spend the same amount of time regardless of which way you go. jim ________________________________________________________________________________
From: "David Burton" <dburton(at)nwlink.com>
Subject: Re: First Engine Run
Date: Nov 10, 2005
Hi Jerry, On start-up and shut-down the engine can shake the fuse hard enough to cause deformation. I've seen pictures of bent metal. That said, many people have run their engines in RVs with the wings off and gotten away with it... I would personally be hesitant to do it for a couple of reasons. The first is the concern about the possibility of doing damage to the fuse. The second is that I assume your engine is preserved for long term storage? Maybe not since you say it's "ready". I would wait until just about being ready to fly to take it out of storage. Who knows what might delay your first flight. It would be better for the engine if it was not run and then let sit. If you are determined to run it with the wings off you might consider making up a couple of 2X6 stub spars as long as your space will permit and support them to dampen the shaking or twisting of the fuse. Oh, really tie the tail to something substantial, and make sure that the tail can not lift! It would be a sad sight to see the prop on a zero time engine smack the ground, something that has happened more then once. There is a famous case of somebody rushing to get done right before Oshkosh who trashed a new constant speed prop and did substantial damage to their new engine when the tail came up and the prop hit the runway. They didn't have insurance to cover that would cover it either. Good luck! Dave ----- Original Message ----- From: <Jerry2DT(at)aol.com> Subject: RV-List: First Engine Run > > > Speaking of first engine run... One of Van's guys told me that it might be > unwise to run the enigne without wings attached. Allegedly can cause airframe > damage. Archives didn't help, so any and all experiences/opinions/advice more > than welcome. My -6a is still in the garage, but engine is ready, so would > kind of like to run her out to the driveway and crank it up... > > Jerry Cochran > Wilsonville, OR > > < to know what auto plugs are recommended for use with a Jeff Rose Electronic > Ignition. My EI came with wiring for auto spark plugs, but Jeff Rose no > longer recommends using auto plugs. Rather than change out the wires, I'd > like to try the auto plugs.>> > > ________________________________________________________________________________
From: KIMSEYCO(at)aol.com
Date: Nov 10, 2005
Subject: any body needing spare cylinders ??
i have 2 angle valve cylinders with new valve seats and new valve guides, chrome for sale to who ever needs them. i think they call them stud cyls without pistons and no valves other wise overhauled. if you need the part numbers i will look them up and let you know or send some good digital pics. If you are not satisified with them for any reason send them back and i will send your money back,you pay shipping both ways . price $300 each certified check prefered or money order... first come first served-- good deal thomas kimsey near Macon Ga 478-922-1428 kimseyco(at)aol.com ________________________________________________________________________________
From: "Mike Robertson" <mrobert569(at)hotmail.com>
Subject: Major/minor
Date: Nov 10, 2005
FAR 43 App A defines what a major alteration is. In this case the installation of a auto pilot is a major because it is connected to the flight controls. How to go about it is covered by the Operating Limitations issued to the airpalne at the time of certification. Follow those instructions and you won't go wrong. Mike Robertson Das Fed >From: "Ed Holyoke" <bicyclop(at)pacbell.net> >Reply-To: rv-list(at)matronics.com >To: >Subject: RV-List: Major/minor >Date: Wed, 9 Nov 2005 18:24:41 -0800 > > >Question for the list: > >Is installing a wing leveler/autopilot a "major alteration" per section >21.93? The verbiage doesn't give any examples of what minor or major >changes might be. > >Pax, > >Ed Holyoke > > ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Nov 12, 2005
Subject: Re: fumoto T202N
In a message dated 11/9/2005 8:54:52 A.M. Pacific Standard Time, luckymacy(at)comcast.net writes: I purchased the T202N. I couldn't use it because in my IO 360 a1b6d installation because there's not enough clearance between the drain handle and an air intake pipe to thread the darn thing on. So I traded with another RVer for his spare aeroequip quick drain. He ended up not wanting it because it didn't appear to be a true pipe thread and it was also slightly over .5 inch diameter. He didn't even bother to try and thread it on. When you compare it to the standard plug, there was no taper to the 202Ns threads. It was constant diameter all the to the first thread. Did anyone else notice that? =============================== Then you must have received a mis-marked one from Fumoto. The threads on mine (circa 1997) are clearly national pipe threads (tapered) and the valve body tightened perfectly in the Lycoming sump. GV (RV-6A N1GV O-360-A1A, C/S, Flying 767hrs, Silicon Valley, CA) ________________________________________________________________________________
From: "Ed Holyoke" <bicyclop(at)pacbell.net>
Subject: ECI's new injection system
Date: Nov 11, 2005
ECI is coming out with a new fuel injection system which is more like the Continental setup than the Bendix. Check it out here: http://www.eci2fly.com/pages/products_kitengineexp.aspx#qanda interesting. Good to have more options. Pax, Ed Holyoke ________________________________________________________________________________
From: Dan Charrois <danlist(at)syz.com>
Subject: Riveting in dimpled skins
Date: Nov 12, 2005
Hi there. I asked a somewhat related question a little while ago and got a great response from this list, but I'm still a bit unsure on something. Please feel free to let me know if I'm being a bit overzealous and shouldn't worry about this sort of thing. As you probably all know, creating a dimple in a skin enlarges the hole. An AN476AD3 rivet that would otherwise fit in a #40 hole nice and snugly rattles around quite loosely when the hole has been dimpled. My concern is having enough of a shop head on the end of the rivet when set in two sheets that are both dimpled. I'm using the rivet lengths as suggested by Van's (AN476AD3-3.5), which would make a nice shop head if there weren't the enlarged hole in the dimple. But I'm finding that the shop head isn't as large as I'd like, since: 1 - on setting, the rivet expands a bit more to fill the enlarged hole, making the amount of material available for a shop head somewhat less than if the hole fit more snugly. 2 - a larger shop head is needed to cover the enlarged hole comfortably than if the hole weren't enlarged. In particular, I'm finding that if a rivet bends even slightly while being set (even if the tail moves 1/64 of an inch or so off vertical), the shop head doesn't appear to completely cover the enlarged hole (at least, with any kind of overlap - it's not that I can see through to the other side, but one edge of the shop head seems to my eye to be lined up pretty evenly with the side of the hole). And it's all too easy to have a slightly bent rivet with it rattling around loosely in the enlarged dimple hole when I'm trying to set it. I've tried the trick with a rubber washer on the shop end, and though it seems to help somewhat, some rivets still don't seem to cover the hole all the way around with a comfortable (at least to me) overlap. It's most obvious when viewing the head from the side, as on one side, the raised skin of the dimple rises up significantly higher before meeting the shop head than on the other side. Is this a common problem, or am I just being too particular? There doesn't seem to be a way of creating the dimple without enlarging the central hole, as after all, the aluminum just stretches when making the dimple. Drilling the hole smaller wouldn't help, since the dimple die's central pin would enlarge it to a #40 anyway. It seems the ideal situation would be to use rivets a bit larger in diameter, but that's not what the plans call for (and such rivets doubtless don't exist anyway, unless going all the way to an "oops" rivet size, which is definitely overkill). A longer rivet wouldn't help, since it's tough enough to keep them relatively unbent as it is. What seems to be an ideal solution would be to drill a somewhat smaller hole (like #43 or something) and use a dimple die with a similarly sized central pin, which would then enlarge the rivet by the dimpling process to an end size of #40. But I doubt that such dimple dies exist, and that just doesn't seem to be the "way it's done" anyway. Since I can't imagine how anyone wouldn't have this problem, and the plans don't call for anything special to be done, I'm left to conclude that I'm just probably being overcautious. I guess I can have some consolation that rivets aren't intended for tension forces, but rather shear forces, which shouldn't be as affected by the rivet shop head not having a significant overlap over the dimpled hole. That, plus the fact that Vans tends to overengineer their planes so if the odd rivet popped its shop head out through the skin it wouldn't be a catastrophic problem. I'm just curious as to what others' thoughts are on this, not that I know what could be done about it anyway (of course, if I'm missing something obvious, please let me know!). I know that some may say to stop overengineering and just do what Van's instructions call for. But I'm the sort of guy that likes to know *why* something is okay instead of just accepting it because "that's the way it's done". Dan -- Syzygy Research & Technology Box 83, Legal, AB T0G 1L0 Canada Phone: 780-961-2213 ________________________________________________________________________________
From: "John Porter" <december29(at)bellsouth.net>
Subject: Re: Riveting in dimpled skins
Date: Nov 12, 2005
Dan, I wonder if you are deburring your holes too much. Yes, the hole is larger after dimpling but not so much that the correct set rivet doesn't "fill" the hole. If you deburr too long it's like using a machine countersink on the hole before you dimple. This can make the hole way too big. (ask me how I know, ha,ha) I just gave each hole about two light turns when deburring. This might be the problem. Later, John #80002 (I'm getting there, really) ________________________________________________________________________________
Date: Nov 12, 2005
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Re: Riveting in dimpled skins
Dan Charrois wrote: > >Hi there. I asked a somewhat related question a little while ago and >got a great response from this list, but I'm still a bit unsure on >something. Please feel free to let me know if I'm being a bit >overzealous and shouldn't worry about this sort of thing. > >As you probably all know, creating a dimple in a skin enlarges the >hole. An AN476AD3 rivet that would otherwise fit in a #40 hole nice >and snugly rattles around quite loosely when the hole has been dimpled. > >My concern is having enough of a shop head on the end of the rivet >when set in two sheets that are both dimpled. I'm using the rivet >lengths as suggested by Van's (AN476AD3-3.5), which would make a nice >shop head if there weren't the enlarged hole in the dimple. But I'm >finding that the shop head isn't as large as I'd like, since: > >1 - on setting, the rivet expands a bit more to fill the enlarged >hole, making the amount of material available for a shop head >somewhat less than if the hole fit more snugly. >2 - a larger shop head is needed to cover the enlarged hole >comfortably than if the hole weren't enlarged. > >In particular, I'm finding that if a rivet bends even slightly while >being set (even if the tail moves 1/64 of an inch or so off >vertical), the shop head doesn't appear to completely cover the >enlarged hole (at least, with any kind of overlap - it's not that I >can see through to the other side, but one edge of the shop head >seems to my eye to be lined up pretty evenly with the side of the >hole). And it's all too easy to have a slightly bent rivet with it >rattling around loosely in the enlarged dimple hole when I'm trying >to set it. I've tried the trick with a rubber washer on the shop >end, and though it seems to help somewhat, some rivets still don't >seem to cover the hole all the way around with a comfortable (at >least to me) overlap. It's most obvious when viewing the head from >the side, as on one side, the raised skin of the dimple rises up >significantly higher before meeting the shop head than on the other >side. > >Is this a common problem, or am I just being too particular? There >doesn't seem to be a way of creating the dimple without enlarging the >central hole, as after all, the aluminum just stretches when making >the dimple. Drilling the hole smaller wouldn't help, since the >dimple die's central pin would enlarge it to a #40 anyway. It seems >the ideal situation would be to use rivets a bit larger in diameter, >but that's not what the plans call for (and such rivets doubtless >don't exist anyway, unless going all the way to an "oops" rivet size, >which is definitely overkill). > >A longer rivet wouldn't help, since it's tough enough to keep them >relatively unbent as it is. > >What seems to be an ideal solution would be to drill a somewhat >smaller hole (like #43 or something) and use a dimple die with a >similarly sized central pin, which would then enlarge the rivet by >the dimpling process to an end size of #40. But I doubt that such >dimple dies exist, and that just doesn't seem to be the "way it's >done" anyway. > >Since I can't imagine how anyone wouldn't have this problem, and the >plans don't call for anything special to be done, I'm left to >conclude that I'm just probably being overcautious. I guess I can >have some consolation that rivets aren't intended for tension forces, >but rather shear forces, which shouldn't be as affected by the rivet >shop head not having a significant overlap over the dimpled hole. >That, plus the fact that Vans tends to overengineer their planes so >if the odd rivet popped its shop head out through the skin it >wouldn't be a catastrophic problem. > >I'm just curious as to what others' thoughts are on this, not that I >know what could be done about it anyway (of course, if I'm missing >something obvious, please let me know!). I know that some may say to >stop overengineering and just do what Van's instructions call for. >But I'm the sort of guy that likes to know *why* something is okay >instead of just accepting it because "that's the way it's done". > >Dan >-- >Syzygy Research & Technology >Box 83, Legal, AB T0G 1L0 Canada >Phone: 780-961-2213 > Your evaluation of the problem is spot-on. You can find hundreds of messages in the archives emotionally championing various positions on the subject. The only technique I've seen that doesn't provoke a strong emotional negative response is to start with a longer rivet & 'presqueeze' it slightly in a hand squeezer to fatten the shank of the rivet. The technique works, but is very time consuming & it's a pain to do the presqueezing & get exactly the right amount of fattening without tipping the shank on the head. Enjoy.... Charlie ________________________________________________________________________________
From: "wskimike" <wskimike(at)mchsi.com>
Subject: Re: Riveting in dimpled skins
Date: Nov 12, 2005
I just want to expand on the deburring. The correct way to deburr is to lightly turn the tool just enough to smooth out the protruding metal and not start countersinking. If you notice a countersink, you have probably used too much pressure or turned the tool too many times, or both. You want to go just enough to feel a smooth skin when you run you hand over the holes. I hope this helps. Mike ----- Original Message ----- From: "John Porter" <december29(at)bellsouth.net> Subject: Re: RV-List: Riveting in dimpled skins > > Dan, > I wonder if you are deburring your holes too much. Yes, the hole is > larger after dimpling but not so much that the correct set rivet doesn't > "fill" the hole. If you deburr too long it's like using a machine > countersink on the hole before you dimple. This can make the hole way too > big. (ask me how I know, ha,ha) > I just gave each hole about two light turns when deburring. This might > be > the problem. > > Later, > > John > #80002 (I'm getting there, really) > > > ________________________________________________________________________________
Date: Nov 12, 2005
From: Charlie England <ceengland(at)bellsouth.net>
Subject: OT: AOPA flight planner??
I've had a couple of folks say they can't find my home airport in the AOPA 'real time flight planner'. I got around to trying it for the 1st time today, & sure enough, MS71 isn't found. I then clicked on the 'help' tab and at around a half hour or so, I'm still waiting for the 'help' file to load (around 17 megs, so far). Not exactly 'real time' for those of us stuck with dialup.... Does anyone know if they only include airports for jet jockeys? Charlie ________________________________________________________________________________
Date: Nov 12, 2005
From: Ron Lee <ronlee(at)pcisys.net>
Subject: Re: OT: AOPA flight planner??
>I've had a couple of folks say they can't find my home airport in the >AOPA 'real time flight planner'. Perhaps because it is private and seems not to be even a US airport: Slobovia Outernational Airport Pocahontas, Mississippi, USA Ron Lee ________________________________________________________________________________
Date: Nov 12, 2005
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Re: OT: AOPA flight planner??
Ron Lee wrote: > > > > >>I've had a couple of folks say they can't find my home airport in the >>AOPA 'real time flight planner'. >> >> > >Perhaps because it is private and seems not to be even a US airport: > >Slobovia Outernational Airport >Pocahontas, Mississippi, USA > >Ron Lee > Well, we did try to secede a while back, but it seems that the Union just couldn't survive without us. 'Private' doesn't mean 'outside the US'. A flight planner that ignores private airports won't allow much planning. Ahh, well... I guess their lobbying efforts are worth the membership cost. Charlie ________________________________________________________________________________
From: "Rusty" <13brv3c(at)bellsouth.net>
Subject: OT: AOPA flight planner??
Date: Nov 12, 2005
Does anyone know if they only include airports for jet jockeys? Charlie The program was probably written by a canard guy :-) Rusty ________________________________________________________________________________
Date: Nov 12, 2005
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: OT: AOPA flight planner??
Charlie England wrote: > > Ron Lee wrote: > > >> >> >> >> >> >>>I've had a couple of folks say they can't find my home airport in the >>>AOPA 'real time flight planner'. >>> >>> >> >>Perhaps because it is private and seems not to be even a US airport: >> >>Slobovia Outernational Airport >>Pocahontas, Mississippi, USA >> >>Ron Lee >> > > Well, we did try to secede a while back, but it seems that the Union > just couldn't survive without us. > > 'Private' doesn't mean 'outside the US'. > > A flight planner that ignores private airports won't allow much planning. > > Ahh, well... I guess their lobbying efforts are worth the membership cost. > > Charlie Charlie, if it makes you feel any better, Aeroplanner.com's EAA flight planner knows where Slobovia Outernational is located. :-) Seceding might still be a good idea, however. Sam Buchanan ________________________________________________________________________________
Date: Nov 12, 2005
Subject: Re: stainless steel hole cutter
From: Larry Mac Donald <lm4(at)juno.com>
Mickey, You might try running a two inch hole saw thru the part and then fly-cutting the edge of the hole ! Larry Mac Donald Rochester N.Y. Do not achcive writes: > > Hi, > > I'm trying to cut about a 2" hole in about 1/8" > stainless steel, and found out that my trusty > fly cutter, which works so well on aluminum, has > a very hard time with SS. I was turning the > thing very slowly, with lots of oil and pressure, > but no dice. > > On Monday I'll probably take it to a machine > shop, but I was curious if there are any tips > or tricks that I'm missing. > > BTW, this will be for a firewall penetration > seal. > > Thanks, > Mickey > -- > Mickey Coggins > http://www.rv8.ch/ > #82007 finishing ________________________________________________________________________________
Date: Nov 12, 2005
From: Bob <panamared3(at)brier.net>
Subject: Re: stainless steel hole cutter
>I'm trying to cut about a 2" hole in about 1/8" >stainless steel, and found out that my trusty >fly cutter, which works so well on aluminum, has >a very hard time with SS. I was turning the >thing very slowly, with lots of oil and pressure, >but no dice. On my firewall I have used a metal hole saw cutter. It chucks into a drill and you must buy the exact size for the hole you want. It works as well as any other technique for stainless. But, nothing is easy when it comes to cutting stainless steel, or any steel for that matter. Bob RV6 NightFigher ________________________________________________________________________________
From: Trainnut01(at)aol.com
Date: Nov 12, 2005
Subject: Re: OT: AOPA flight planner??
Charlie I have the same problem with my home airport. My solution is to enter a nearby airport that the flight planner does recognize, then I open the en route map, drag and drop the end of the course line on the airport that I want and the program will recalculate the complete flight correctly. Some times you will have to zoom in to get smaller airports to show and if your airport is "unverified" it will not show at all. Carroll Jernigan RV7A Finishing ________________________________________________________________________________
Date: Nov 12, 2005
From: "Rob Prior (rv7)" <rv7(at)b4.ca>
Subject: Re: Riveting in dimpled skins
On 7:05:37 2005-11-12 "wskimike" wrote: > I just want to expand on the deburring. The correct way to deburr is > to lightly turn the tool just enough to smooth out the protruding > metal and not start countersinking. If you notice a countersink, you > have probably used too much pressure or turned the tool too many > times, or both. You want to go just enough to feel a smooth skin when > you run you hand over the holes. I hope this helps. For what it's worth, I overheard one of Vans' employees at Arlington last year talking about deburring... He says they deburr skins with a scotchbrite pad. Just run it back and forth along the line of holes a couple of times, and then do a quick visual check that no material is trapped in the holes. It seems to work quite well, and almost guarantees you won't get any unwanted or inadvertent countersinking. Of course, this may not be an ideal method if you plan on polishing your skins instead of painting... -Rob ________________________________________________________________________________
Date: Nov 12, 2005
Subject: [ Steve Irving ] : New Email List Photo Share Available!
From: Email List Photo Shares <pictures(at)matronics.com>
A new Email List Photo Share is available: Poster: Steve Irving Lists: RV-List,Rocket-List Subject: New Harmon Rocket 1 http://www.matronics.com/photoshare/vwbugin@sbcglobal.net.11.12.2005/index.html o Main Photo Share Index http://www.matronics.com/photoshare o Submitting a Photo Share If you wish to submit a Photo Share of your own, please include the following information along with your email message and files: 1) Email List or Lists that they are related to: 2) Your Full Name: 3) Your Email Address: 4) One line Subject description: 5) Multi-line, multi-paragraph description of topic: 6) One-line Description of each photo or file: Email the information above and your files and photos to: pictures(at)matronics.com ________________________________________________________________________________
From: PGLong(at)aol.com
Date: Nov 12, 2005
Subject: Cowl flap
vansairforce(at)yahoogroups.com, OhioValleyRVators(at)yahoogroups.com, ExperimentalAvionics(at)yahoogroups.com.INNOCENT.GLOBAL.0.0000.1.0000.-4.4912 Looking to make a cowl flap that I can operate from the cockpit for my RV-4. Does anyone have any pictures or plan I might look at? I have my oil cooler blocked with aluminum tape and also restricted the cowl inlets approximately one third. Finally got my oil heated up to 185 F. Without the cowl inlets restricted, can only get about 120 F on the oil. Not sure whether to restrict the inlet or outlet flow. Any advice? Thanks in advance. Pat Long PGLong(at)aol.com N120PL RV4 Bay City, Michigan 3CM ________________________________________________________________________________
From: Oldsfolks(at)AOL.COM
Date: Nov 12, 2005
Subject: Re:Cowl flap
Pat; Does your engine have a Vernatherm valve in the oil system ? If so it may be sticking in the open position; this allows the oil to circulate through the cooler all the time. The Vernatherm valve allows oil through the cooler only when the temperature reaches a certain point. You can remove the Vernatherm valve and submerse it in a can of automatic transmission fluid , heated with a propane torch. You can put a candy thermometer in the can to keep track of the temperature up to 400 - 500 degrees. BE CAREFUL !! That is HOT !! You can see if the valve moves and what temperature it reaches when it moves. Bob Olds RV-4 , N1191X A&P , EAA Tech. Counselor Charleston,Arkansas Real Aviators Fly Taildraggers ________________________________________________________________________________
Date: Nov 12, 2005
From: Bud Newhall <RV-6(at)comcast.net>
Subject: GPS problems
Lately my GPS seem to have a problem picking up the satellites. It's been taking longer to get a good lock and a couple of times it dropped the signal in flight. Today I was about 10 minutes into the flight before it got a good signal than after about another 10 minutes it lost it. This is Garmin GPS 150 panel mount about 10 years old. I'm thinking either the antenna connections or the antenna itself. Do the antennas go bad? Any Ideas on how to check it would help. Bud Newhall ________________________________________________________________________________
Date: Nov 12, 2005
From: linn walters <lwalters2(at)cfl.rr.com>
Subject: Re: GPS problems
Bud, you might look for ignition noise as the culprit. Turn on the GPS and let it stabilize. Check the time in the GPS too, as correct date/time helps the unit acquire satellites faster. If the date/time is wrong, it'll be looking for satellites that may be over the horizon .... and not receivable. If you get a good lock and it stays that way for 1/2 hour (you may need to hook up a battery charger to prevent running down the battery) on the ground, start the engine and see if it loses lock like it did before. Linn Bud Newhall wrote: > >Lately my GPS seem to have a problem picking up the satellites. >It's been taking longer to get a good lock and a couple of times it >dropped the signal in flight. >Today I was about 10 minutes into the flight before it got a good signal >than after about another 10 minutes it lost it. >This is Garmin GPS 150 panel mount about 10 years old. >I'm thinking either the antenna connections or the antenna itself. Do >the antennas go bad? >Any Ideas on how to check it would help. > >Bud Newhall > -- ________________________________________________________________________________
Date: Nov 12, 2005
From: Jerry Springer <jsflyrv(at)comcast.net>
Subject: Re: GPS problems
Bud Newhall wrote: > >Lately my GPS seem to have a problem picking up the satellites. >It's been taking longer to get a good lock and a couple of times it >dropped the signal in flight. >Today I was about 10 minutes into the flight before it got a good signal >than after about another 10 minutes it lost it. >This is Garmin GPS 150 panel mount about 10 years old. >I'm thinking either the antenna connections or the antenna itself. Do >the antennas go bad? >Any Ideas on how to check it would help. > >Bud Newhall > > > > 10 years old means the internal battery is most likely dead. Jerry ________________________________________________________________________________
Date: Nov 12, 2005
From: James Clark <jclarkmail(at)gmail.com>
Subject: Re: GPS problems
There have been references to the internal battery. That may be the case, BUT, I seem to recal some time ago there was a change in the satellite datastream and all older GPS's needed to be updated. Don't know if this is the case with yours but something to consider **IF** it is not a battery problem. James On 11/12/05, Bud Newhall wrote: > > > Lately my GPS seem to have a problem picking up the satellites. > It's been taking longer to get a good lock and a couple of times it > dropped the signal in flight. > Today I was about 10 minutes into the flight before it got a good signal > than after about another 10 minutes it lost it. > This is Garmin GPS 150 panel mount about 10 years old. > I'm thinking either the antenna connections or the antenna itself. Do > the antennas go bad? > Any Ideas on how to check it would help. > > Bud Newhall > > > , > > -- This is an alternate email. Please continue to email me at james(at)nextupventures.com . ________________________________________________________________________________
From: Richard Reynolds <rvreynolds(at)macs.net>
Subject: Re: OT: AOPA flight planner??
Date: Nov 12, 2005
Try Golden Eagle Flight Prep http://www.flightprep.com/rootpage.php?page=infogoldeneagle Yes, it has all the "private" airports. Its free and can be downloaded to be used off line. After deciding on your route, it will connect to csc duats for the briefing. I pay $29 a year for 56 day database updates because I have a very sloooooooow modem. Richard Reynolds Norfolk, VA ________________________________________________________________________________
Date: Nov 12, 2005
From: James Clark <jclarkmail(at)gmail.com>
Subject: Re: OT: AOPA flight planner??
Hmmmmm Worked for me!!! (AOPA RTFP) Seems that MS71 is on the 258 or 159 degree radial of the JACKSON VOR, Southeast of the OCARO intersection. It even knows it as Slobovia Outernational, 1 mile N or Pocahontas. James On 11/12/05, Charlie England wrote: > > > I've had a couple of folks say they can't find my home airport in the > AOPA 'real time flight planner'. > > I got around to trying it for the 1st time today, & sure enough, MS71 > isn't found. I then clicked on the 'help' tab and at around a half hour > or so, I'm still waiting for the 'help' file to load (around 17 megs, so > far). > > Not exactly 'real time' for those of us stuck with dialup.... > > Does anyone know if they only include airports for jet jockeys? > > Charlie > > > , > > -- This is an alternate email. Please continue to email me at james(at)nextupventures.com . ________________________________________________________________________________
From: "Larry Pardue" <n5lp(at)warpdriveonline.com>
Subject: Dynon Failure Mode
Date: Nov 12, 2005
Greetings: When I was evaluating the Dynon D-10A for purchase I decided that one thing that made it compelling was the failure modes. The mechanical gyro instruments tend to fail in a way that makes them dangerous. If a vacuum pump fails, the instruments slowly give worse and worse information. I had worn mechanical gyro instruments that were inconsistent, sometimes working fine and sometimes giving erroneous readings. I figured the Dynon would either work or not. I was wrong. Today, after takeoff, I noticed the Dynon was not right, first because zero rate of climb was indicated when I was climbing about 1,500 fpm. Then I noticed more and more problems. The indicated altitude was about 27,000 feet and the airspeed was about 410 knots. My RV-6 is a high performance airplane, but not that high performance. I turned the instrument off and on several times. Nothing helped. The heading seemed roughly correct but was not stable and hunted through several tens of degrees. The attitude indicator was sometimes about right and other times drifted to completely wrong attitudes. All in all, this is disturbing to me. Guess I will contact Dyon on Monday for advice and I am hoping I can just reinstall system software or something. Larry Pardue Carlsbad, NM RV-6 N441LP Flying http://n5lp.net ________________________________________________________________________________
From: "Dick DeCramer" <diesel(at)rconnect.com>
Subject: Re: GPS problems
Date: Nov 12, 2005
I have a GPS-150 in a Cessna 170 since 1993 (+ or -) which I flew until November 2004 when I started flying my RV6. That GPS had a dead internal battery and all I had at start up was a message saying "Battery Requires Service" and my user waypoints would be lost. It still functioned normal in all respects with the Garmin database chip (Jeppeson data) and all those fixes worked fine meaning I had no reason to replace the battery. Garmin wants a flat rate $250 to replace the battery and will not supply dealers with parts as they did a few years ago. I prefer to just fly the RV6 with a new Garmin GNC300XL so this unit now sits. Dick DeCramer RV6 N500DD 97 hours > [Original Message] > From: James Clark <jclarkmail(at)gmail.com> > To: > Date: 11/12/2005 8:51:44 PM > Subject: Re: RV-List: GPS problems > > > There have been references to the internal battery. That may be the case, > BUT, I seem to recal some time ago there was a change in the satellite > datastream and all older GPS's needed to be updated. Don't know if this is > the case with yours but something to consider **IF** it is not a battery > problem. > > James > > ________________________________________________________________________________
Date: Nov 12, 2005
From: Jerry Springer <jsflyrv(at)comcast.net>
Subject: Re: GPS problems
Dick DeCramer wrote: > >I have a GPS-150 in a Cessna 170 since 1993 (+ or -) which I flew until >November 2004 when I started flying my RV6. That GPS had a dead internal >battery and all I had at start up was a message saying "Battery Requires >Service" and my user waypoints would be lost. It still functioned normal >in all respects with the Garmin database chip (Jeppeson data) and all those >fixes worked fine meaning I had no reason to replace the battery. Garmin >wants a flat rate $250 to replace the battery and will not supply dealers >with parts as they did a few years ago. I prefer to just fly the RV6 with >a new Garmin GNC300XL so this unit now sits. > >Dick DeCramer >RV6 N500DD >97 hours > > > > >>[Original Message] >>From: James Clark <jclarkmail(at)gmail.com> >>To: >>Date: 11/12/2005 8:51:44 PM >>Subject: Re: RV-List: GPS problems >> >> >>There have been references to the internal battery. That may be the case, >>BUT, I seem to recal some time ago there was a change in the satellite >>datastream and all older GPS's needed to be updated. Don't know if this is >>the case with yours but something to consider **IF** it is not a battery >>problem. >> >>James >> >> >> >> Your right Garmin wants way to much money to replace a battery, when mine went dead in my panel mounted FlyBuddy I opened it up and found the battery, (they are the soldered in type) and got the number off of it and found a place on the internet that sold that type of battery. It was pretty easy to unsolder and solder in the new battery. Has been working great since with no loss of signal. The way Bud described his problem sounds just exactely like what my FlyBuddy was doing. Jerry ________________________________________________________________________________
From: "Jeff Dowling" <shempdowling2(at)earthlink.net>
Subject: Re: Dynon Failure Mode
Date: Nov 12, 2005
Thats why I have 2 backups, vacuum gyro and autopilot. This stuff is experimental for a reason. Shemp/Jeff Dowling RV-6A, N915JD 235 hours Chicago/Louisville ----- Original Message ----- From: "Larry Pardue" <n5lp(at)warpdriveonline.com> Subject: RV-List: Dynon Failure Mode > > Greetings: > > When I was evaluating the Dynon D-10A for purchase I decided that one > thing > that made it compelling was the failure modes. The mechanical gyro > instruments tend to fail in a way that makes them dangerous. If a vacuum > pump fails, the instruments slowly give worse and worse information. I > had > worn mechanical gyro instruments that were inconsistent, sometimes working > fine and sometimes giving erroneous readings. I figured the Dynon would > either work or not. I was wrong. > > Today, after takeoff, I noticed the Dynon was not right, first because > zero > rate of climb was indicated when I was climbing about 1,500 fpm. Then I > noticed more and more problems. The indicated altitude was about 27,000 > feet and the airspeed was about 410 knots. My RV-6 is a high performance > airplane, but not that high performance. I turned the instrument off and > on > several times. Nothing helped. The heading seemed roughly correct but > was > not stable and hunted through several tens of degrees. The attitude > indicator was sometimes about right and other times drifted to completely > wrong attitudes. > > All in all, this is disturbing to me. Guess I will contact Dyon on Monday > for advice and I am hoping I can just reinstall system software or > something. > > Larry Pardue > Carlsbad, NM > > RV-6 N441LP Flying > http://n5lp.net > > > ________________________________________________________________________________
Date: Nov 12, 2005
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Re: OT: AOPA flight planner??
Hmmmm, indeed. Zooming the map shown at startup will show MS71 but if I click 'preflight' > 'plan route' & enter MS71 in either the departure or destination field, it responds "No airport was found corresponding to 'MS71....." Did it work for you entering the identifier on the plan route popup? I've never used this flight planner before; the only reason I noticed this is that I've had people tell me twice that they couldn't find it using AOPA's flt planner. Charlie James Clark wrote: > >Hmmmmm > >Worked for me!!! (AOPA RTFP) > >Seems that MS71 is on the 258 or 159 degree radial of the JACKSON VOR, >Southeast of the OCARO intersection. > >It even knows it as Slobovia Outernational, 1 mile N or Pocahontas. > >James > > >On 11/12/05, Charlie England wrote: > > >> >>I've had a couple of folks say they can't find my home airport in the >>AOPA 'real time flight planner'. >> >>I got around to trying it for the 1st time today, & sure enough, MS71 >>isn't found. I then clicked on the 'help' tab and at around a half hour >>or so, I'm still waiting for the 'help' file to load (around 17 megs, so >>far). >> >>Not exactly 'real time' for those of us stuck with dialup.... >> >>Does anyone know if they only include airports for jet jockeys? >> >>Charlie >> ________________________________________________________________________________
Date: Nov 12, 2005
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: Dynon Failure Mode
Larry Pardue wrote: > > Greetings: > > When I was evaluating the Dynon D-10A for purchase I decided that one thing > that made it compelling was the failure modes. The mechanical gyro > instruments tend to fail in a way that makes them dangerous. If a vacuum > pump fails, the instruments slowly give worse and worse information. I had > worn mechanical gyro instruments that were inconsistent, sometimes working > fine and sometimes giving erroneous readings. I figured the Dynon would > either work or not. I was wrong. Sorry you had problems with your Dynon. But it sounds like you experienced exactly the kind of failure mode you expected from the Dynon; the unit definitely wasn't working and there was no way you would be tempted to use it as a flight reference. I'm confident you and Dynon will be able to quickly solve the problem. The Dynon seems to be racking up a solid reputation in the field and there is obviously a gross error in the pitot-static section of your unit or the software has been corrupted. Just be thankful that the kind of failure you described for the vacuum system is not likely to happen with the Dynon. Sam Buchanan ================== > > Today, after takeoff, I noticed the Dynon was not right, first because zero > rate of climb was indicated when I was climbing about 1,500 fpm. Then I > noticed more and more problems. The indicated altitude was about 27,000 > feet and the airspeed was about 410 knots. My RV-6 is a high performance > airplane, but not that high performance. I turned the instrument off and on > several times. Nothing helped. The heading seemed roughly correct but was > not stable and hunted through several tens of degrees. The attitude > indicator was sometimes about right and other times drifted to completely > wrong attitudes. > > All in all, this is disturbing to me. Guess I will contact Dyon on Monday > for advice and I am hoping I can just reinstall system software or > something. ________________________________________________________________________________
From: "Jerry Calvert" <rv6(at)cox.net>
Subject: Re: OT: AOPA flight planner??
Date: Nov 13, 2005
There was a time when I entered MS71 and it wouldn't chart the route because MS71 wasn't in the database. There have been some updates and now it works. Jerry Calvert Edmond Ok RV6 N296JC ----- Original Message ----- From: "Charlie England" <ceengland(at)bellsouth.net> Subject: Re: RV-List: OT: AOPA flight planner?? > > Hmmmm, indeed. Zooming the map shown at startup will show MS71 but if I > click 'preflight' > 'plan route' & enter MS71 in either the departure or > destination field, it responds "No airport was found corresponding to > 'MS71....." Did it work for you entering the identifier on the plan > route popup? > > I've never used this flight planner before; the only reason I noticed > this is that I've had people tell me twice that they couldn't find it > using AOPA's flt planner. > > Charlie > > > James Clark wrote: > > > > >Hmmmmm > > > >Worked for me!!! (AOPA RTFP) > > > >Seems that MS71 is on the 258 or 159 degree radial of the JACKSON VOR, > >Southeast of the OCARO intersection. > > > >It even knows it as Slobovia Outernational, 1 mile N or Pocahontas. > > > >James > > > > > >On 11/12/05, Charlie England wrote: > > > > > >> > >>I've had a couple of folks say they can't find my home airport in the > >>AOPA 'real time flight planner'. > >> > >>I got around to trying it for the 1st time today, & sure enough, MS71 > >>isn't found. I then clicked on the 'help' tab and at around a half hour > >>or so, I'm still waiting for the 'help' file to load (around 17 megs, so > >>far). > >> > >>Not exactly 'real time' for those of us stuck with dialup.... > >> > >>Does anyone know if they only include airports for jet jockeys? > >> > >>Charlie > >> > > ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)earthlink.net>
Subject: Dynon Failure Mode
Date: Nov 13, 2005
> > Greetings: > > When I was evaluating the Dynon D-10A for purchase I decided > that one thing that made it compelling was the failure modes. > The mechanical gyro instruments tend to fail in a way that > makes them dangerous. If a vacuum pump fails, the > instruments slowly give worse and worse information. I had > worn mechanical gyro instruments that were inconsistent, > sometimes working fine and sometimes giving erroneous > readings. I figured the Dynon would either work or not. I was wrong. > > Today, after takeoff, I noticed the Dynon was not right, > first because zero rate of climb was indicated when I was > climbing about 1,500 fpm. Then I noticed more and more > problems. The indicated altitude was about 27,000 feet and > the airspeed was about 410 knots. My RV-6 is a high > performance airplane, but not that high performance. I > turned the instrument off and on several times. Nothing > helped. The heading seemed roughly correct but was not > stable and hunted through several tens of degrees. The > attitude indicator was sometimes about right and other times > drifted to completely wrong attitudes. > > All in all, this is disturbing to me. Guess I will contact > Dyon on Monday for advice and I am hoping I can just > reinstall system software or something. > > Larry Pardue > Carlsbad, NM Larry, sorry you are having troubles with the Dynon. While we can't possibly know what the failure rate for this system (or any other new EFIS) is yet, we must be humble to how difficult it is to design a device of this complexity with minimal failure potentials. I'm sure this will bring on the torches, but we seem to be in a period right now where there are more problems with the new EFIS systems than with the ancient mechanical systems they are replacing. This will change, of course, but be aware that this is often the nature of new technology. There are no free lunches. Alex Peterson RV6-A N66AP 690 hours Maple Grove, MN ________________________________________________________________________________
From: "Larry Pardue" <n5lp(at)warpdriveonline.com>
Subject: Re: Dynon Failure Mode
Date: Nov 13, 2005
----- Original Message ----- From: "Sam Buchanan" <sbuc(at)hiwaay.net> Subject: Re: RV-List: Dynon Failure Mode > > > Sorry you had problems with your Dynon. But it sounds like you > experienced exactly the kind of failure mode you expected from the > Dynon; the unit definitely wasn't working and there was no way you would > be tempted to use it as a flight reference. > Sam, That is true as far as airspeed and altitude, that I don't normally use on the Dynon and usually have turned off. The attitude indicator problem is pretty much like the failure you would get with a failed vacuum system. There is an indication that is slowly changing, sometimes near correct and sometimes way wrong. Larry Pardue Carlsbad, NM RV-6 N441LP Flying http://n5lp.net ________________________________________________________________________________
Date: Nov 13, 2005
From: Ron Lee <ronlee(at)pcisys.net>
Subject: Re: GPS problems
>There have been references to the internal battery. That may be the case, >BUT, I seem to recal some time ago there was a change in the satellite >datastream and all older GPS's needed to be updated. Nope. You may be thinking of the GPS rollover a few years ago that some thought was similar to the year 2000 issues with computers.. Ron Lee ________________________________________________________________________________
From: "DAVID REEL" <dreel(at)cox.net>
Subject: Manual Fuel Level Measurement
Date: Nov 13, 2005
I'd like to put scratch marks on a pyrex tube every two gallons so I'll know how full my tanks really are. But I'm having a hard time finding a source for 1 foot of 1/4" pyrex tubing. Has anyone solved this problem? Dave Reel - RV8A ________________________________________________________________________________
Subject: Dynon Failure Mode
Date: Nov 13, 2005
From: "Chuck Jensen" <cjensen(at)dts9000.com>
Alex, Everyone can agree that all of the EFIS have had some teething issues, some more than others. But if we consider all the instruments and systems a single EFIS/EIS replaces, or never were even available before, it would seem that the 'inop rate' is actually very low, especially for a sophisticated, complex instrument right out of the gate. If we tallied all the problems that we would have with the old individual instruments, I'm guessing the total would be significantly greater than what is seen with these new electronic systems. It gets noticed more when all the malfunctions that could possibly happen show up in one instruments...it may seem like a lot but doubt that it really is. Heck, the eInstruments for GA have only had 2-3 real years to sort things out. The aircraft industry has been perfecting the vacuum pump and instruments for decades and they still crap out with frustrating regularity, so I think we're making progress. Chuck Dual GRT EFIS (and satisfied with 'em) Larry, sorry you are having troubles with the Dynon. While we can't possibly know what the failure rate for this system (or any other new EFIS) is yet, we must be humble to how difficult it is to design a device of this complexity with minimal failure potentials. I'm sure this will bring on the torches, but we seem to be in a period right now where there are more problems with the new EFIS systems than with the ancient mechanical systems they are replacing. This will change, of course, but be aware that this is often the nature of new technology. There are no free lunches. Alex Peterson RV6-A N66AP 690 hours Maple Grove, MN ________________________________________________________________________________
From: "DAVID REEL" <dreel(at)cox.net>
Subject: Cool Dynon Test
Date: Nov 13, 2005
I just passed my transponder check which used my D10 as the encoder. The tester hooked up to the static input and reduced the pressure up to 15,000 feet. The D10, which deduces airspeed from pitot to static pressure difference, had me going 585 mph by the time I was up to 15,000. Shoot! I wanted to break Mach 1. But the tester dude was impressed that the Dynon didn't stop at a limit like a regular airspeed would. It was also interesting to see that the software does indeed use pressure differences in it's algorithms for attitude determination. On the way up to altitude, the horizon showed a descending left turn as I recall. On the way back down, a climbing left turn. Nuts. Now I can't remember but it might have been climbing & then descending. Anyway, it all smoothed out once the test static pressure returned to ambient. Dave Reel - RV8A ________________________________________________________________________________
Date: Nov 13, 2005
From: James Clark <jclarkmail(at)gmail.com>
Subject: Re: OT: AOPA flight planner??
Make sure you have the latest version. I justentered MS71 in the airport field. James On 11/12/05, Charlie England wrote: > > > Hmmmm, indeed. Zooming the map shown at startup will show MS71 but if I > click 'preflight' > 'plan route' & enter MS71 in either the departure or > destination field, it responds "No airport was found corresponding to > 'MS71....." Did it work for you entering the identifier on the plan > route popup? > > I've never used this flight planner before; the only reason I noticed > this is that I've had people tell me twice that they couldn't find it > using AOPA's flt planner. > > Charlie > > > James Clark wrote: > > > > >Hmmmmm > > > >Worked for me!!! (AOPA RTFP) > > > >Seems that MS71 is on the 258 or 159 degree radial of the JACKSON VOR, > >Southeast of the OCARO intersection. > > > >It even knows it as Slobovia Outernational, 1 mile N or Pocahontas. > > > >James > > > > > >On 11/12/05, Charlie England wrote: > > > > > >> > >>I've had a couple of folks say they can't find my home airport in the > >>AOPA 'real time flight planner'. > >> > >>I got around to trying it for the 1st time today, & sure enough, MS71 > >>isn't found. I then clicked on the 'help' tab and at around a half hour > >>or so, I'm still waiting for the 'help' file to load (around 17 megs, so > >>far). > >> > >>Not exactly 'real time' for those of us stuck with dialup.... > >> > >>Does anyone know if they only include airports for jet jockeys? > >> > >>Charlie > >> > > > , > > -- This is an alternate email. Please continue to email me at james(at)nextupventures.com . ________________________________________________________________________________
From: "Phil" <phatphill(at)comcast.net>
Subject: Re: Manual Fuel Level Measurement
Date: Nov 13, 2005
I used a piece of 1/4" black rubber hose. Put a piece of 1/4" wood dowel inside to stiffen it. Made the marks with a small file. A ring all the way around every 5 gallons and a slash for each gallon. The first mark is 4 gallons. ----- Original Message ----- From: "DAVID REEL" <dreel(at)cox.net> Subject: RV-List: Manual Fuel Level Measurement > > I'd like to put scratch marks on a pyrex tube every two gallons so I'll know how full my tanks really are. But I'm having a hard time finding a source for 1 foot of 1/4" pyrex tubing. Has anyone solved this problem? > > Dave Reel - RV8A > > ________________________________________________________________________________
Date: Nov 13, 2005
From: Bud Newhall <RV-6(at)comcast.net>
Subject: GPS Problems
Thanks for all the advise. I knew the battery needed to be replaced but I thought it was only for backup. This GPS is supposed to run 4 hours on the battery in case of a power failure. I ordered a new battery online from Garmin. $60.00 Hope this solves my problem but if not it still needed the battery. Thank Bud ________________________________________________________________________________
From: Kevin Horton <khorton01(at)rogers.com>
Subject: Re: Cool Dynon Test
Date: Nov 13, 2005
On 13 Nov 2005, at 09:41, DAVID REEL wrote: > > I just passed my transponder check which used my D10 as the > encoder. The tester hooked up to the static input and reduced the > pressure up to 15,000 feet. The D10, which deduces airspeed from > pitot to static pressure difference, had me going 585 mph by the > time I was up to 15,000. Shoot! I wanted to break Mach 1. But > the tester dude was impressed that the Dynon didn't stop at a limit > like a regular airspeed would. It was also interesting to see that > the software does indeed use pressure differences in it's > algorithms for attitude determination. On the way up to altitude, > the horizon showed a descending left turn as I recall. On the way > back down, a climbing left turn. Nuts. Now I can't remember but > it might have been climbing & then descending. Anyway, it all > smoothed out once the test static pressure returned to ambient. > As far as the pitch attitude goes, the Dynon uses airspeed info to compensate for acceleration errors. If the aircraft accelerates, the pitch attitude algorithm would incorrectly sense an attitude change. You can see this with a normal mechanical attitude indicator if you can accelerate quickly enough - it will show a false pitch attitude change. The Dynon EFIS looks at the airspeed changing, sees that you must be accelerating, so it adjusts the calculated pitch attitude to compensate for the error due to the acceleration. This is reported to work very well when the aircraft is flying. But, if you hook up the pitot-static system to a test set, so you can change the sensed airspeed on the ground, the EFIS is fooled. The displayed attitude will correct itself once the airspeed stabilizes at a constant value. As far as the bank goes, I'm not sure what would be going on there. Kevin Horton RV-8 (finishing kit) Ottawa, Canada http://www.kilohotel.com/rv8 ________________________________________________________________________________
Date: Nov 13, 2005
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Re: Manual Fuel Level Measurement
DAVID REEL wrote: > >I'd like to put scratch marks on a pyrex tube every two gallons so I'll know how full my tanks really are. But I'm having a hard time finding a source for 1 foot of 1/4" pyrex tubing. Has anyone solved this problem? > >Dave Reel - RV8A > I've got one word for you: Plastic. (with apologies & condolences to those old enough to remember the reference) A foot of Tygon is easy to obtain, probably free if you ask a friend, & unbreakable. Mark it with a soldering iron or wood burner. Charlie ________________________________________________________________________________
Date: Nov 13, 2005
From: <gmcjetpilot(at)yahoo.com>
Subject: Re: Cowl Flap
RV-4's cool all too well. I think you answered your question. Block oil cooler and block inlet. Not sure how you are blocking inlet but block the inner edge near the spinner. Make some aero shaped foam and tape it on. Crude but effective. In cold weather it is hard to get the RV-4 oil hot. Don't forget to lean below 75% power. If you want to make some more substantial and permanent change a cowl flap would be of benefit year round and make your RV faster. In an old RVator van shows how to make a cowl flap. If you get the last 16 years or what ever of the RVator it shows the concept. Blocking inlet and outlet has benefits. That is one reason the Sam James style cowl makes RV's 6mph or more faster. The stock RV cowl is a little fat on the inlet area for most operations. To be fair, van has to account for worst case conditions in very hot weather and hard long climbs. If you want to know more check out the Jamesaircraft yahoo group, and look at the first message in the group for the reason the cowl makes you go faster, while maintaining acceptable temps. G HE WROTE: From: PGLong(at)aol.com Subject: Cowl flap Looking to make a cowl flap that I can operate from the cockpit for my RV-4. Does anyone have any pictures or plan I might look at? I have my oil cooler blocked with aluminum tape and also restricted the cowl inlets approximately one third. Finally got my oil heated up to 185 F. Without the cowl inlets restricted, can only get about 120 F on the oil. Not sure whether to restrict the inlet or outlet flow. Any advice? Thanks in advance. Pat Long PGLong(at)aol.com N120PL RV4 Bay City, Michigan 3CM --------------------------------- ________________________________________________________________________________
From: "Dick DeCramer" <diesel(at)rconnect.com>
Subject: Manual Fuel Level Measurement
Date: Nov 13, 2005
I bought a piece of 1/2" rigid plastic PVC water pipe, some couplings (a tee, 090 degree, straight coupling)and glue which are all are very cheap at the local discount lumber yard. I used a 12" piece and notched it for a fuel dipstick, made two wheel chokes by forming a "U" using 90 degree couplings around each tire to fit beneath the wheel fairings as chocks, and oil an dipstick wrench. The dipstick is a "T" handle about 12" long and has a straight coupling to reinforce the bottom end with a cross notch cut to fit the thumb ears on the Lycoming dipstick This enables a person to easily reach deep into the cowl and still get enough leverage to loosen the dipstick without messing up your shirt sleeve. These tools are all glued together with PVC glue, weigh almost nothing, with a very little cost in time and $$$ so I have a set in the baggage area and also in the hangar. None of this tubing is clear rather it is a manila or off white but it is just as functional and very readily available. Dick DeCramer RV6 N500DD 97Hours Minnesota > [Original Message] > From: DAVID REEL <dreel(at)cox.net> > To: rvlist > Date: 11/13/2005 8:46:58 AM > Subject: RV-List: Manual Fuel Level Measurement > > > I'd like to put scratch marks on a pyrex tube every two gallons so I'll know how full my tanks really are. But I'm having a hard time finding a source for 1 foot of 1/4" pyrex tubing. Has anyone solved this problem? > > Dave Reel - RV8A > > ________________________________________________________________________________
From: Jerry2DT(at)aol.com
Date: Nov 13, 2005
Subject: Re:stainless steel hole cutter
Mickey... Why 1/8" SS? That's thick, tough and spendy to cut. I went to Target (Av Dept. of course) and bought some cheap stainless cookware and made firewall and exhaust shields from same. Pretty easy to cut with snips. After all, our firewalls are only .020 or so... Another technique to cut thin stainless is to go up to .75" with a step drill, then hog it out with die grinder and sanding drum (Harbor Freight) chucked in. This works well and leaves a clean hole. Radio shack and other electronics stores sell a nice little nibbler tool for $12 that makes short work of thin SS also... I'd be happy to mail you some surplus thin SS I have, just tell me how much you need. I have about a square foot I can spare... Jerry Cochran Wilsonville, OR ________________________________________________________________________________
From: PGLong(at)aol.com
Date: Nov 14, 2005
Subject: Manual Fuel Level Measurement
A friend showed me this trick. Use a simple stick of plywood with the grain running horizontally. Sand it smooth and write on it with a pencil for different fuel levels. Fuel evaporates quickly so you can go from one tank to another. With the grain running horizontally, there is no wicking of fuel to indicate the wrong level. Pat Long PGLong(at)aol.com N120PL RV4 Bay City, Michigan 3CM ________________________________________________________________________________
From: "Larry Pardue" <n5lp(at)warpdriveonline.com>
Subject: Re: Dynon Failure Mode
Date: Nov 14, 2005
Greetings: Saturday I posted about a failure of my Dynon D-10A. On Sunday a Dynon employee contacted me to tell me my failure was a hardware problem with the altimeter sensor which will require the unit to go back. He also said the next software update will detect this type failure and warn the pilot. Sounds good to me. Larry Pardue Carlsbad, NM RV-6 N441LP Flying http://n5lp.net ________________________________________________________________________________
From: DvdBock(at)aol.com
Date: Nov 14, 2005
Subject: Light SPEED Headsets
Can someone tell me how to contact Light SPEED Headset makers? Have unsuccessfully searched list archives & Google.... Thanks. Dave Bockelman F1 Rocket ________________________________________________________________________________
From: "Rusty" <13brv3c(at)bellsouth.net>
Subject: Light SPEED Headsets
Date: Nov 14, 2005
Can someone tell me how to contact Light SPEED Headset makers? Have unsuccessfully searched list archives & Google.... -------------------- Hi Dave, Here's the contact info link- http://www.anrheadsets.com/contact.asp Also, their contact info is: LightSPEED Aviation, Inc. 15954 SW 72nd Ave Portland, Oregon 97224 Phone: 503.968.3113 Toll Free: 800.332.2421 Fax: 503.968.7664 Cheers, Rusty (committing a repeat offense) ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Re: Light SPEED Headsets
Date: Nov 14, 2005
Try this: You would need to contact Lightspeed at 1-800-332-2421. Indiana Larry ----- Original Message ----- From: <DvdBock(at)aol.com> Subject: RV-List: Light SPEED Headsets > > Can someone tell me how to contact Light SPEED Headset makers? Have > unsuccessfully searched list archives & Google.... > Thanks. > > Dave Bockelman > F1 Rocket > > > > > > > ________________________________________________________________________________
Date: Nov 14, 2005
From: Kysh <vans-dragon(at)lapdragon.org>
Subject: Re: Cool Dynon Test
As Mannan J. Thomason was saying: > > I see the List Police are at it again! Chill out!!!!! I've been lurking > ont this list for a couple of years and I continually see people brought up > short for totally insignificant breaches of list etiquite (sp)? and a lot of > questionable and error ridden answers to questions. How do I know? I've > been a builder and mechanic for over 30 years. How about trying to keep the > chatter relevant to building and helping "newbies" with legitimate help. Except in this case, it is not a breach of (n)etiquette. As I stated previously, convention dictates that quotes -not- be on top. Some people prefer to defy convention and put their quotes on top, but that can be allowed to slide as an error of inexperience or lack of knowledge. Demanding that people follow your own personal convention, in conflict with the conventions that already exist, however, is a cardinal sin. .~ -Kysh -- Something witty here ________________________________________________________________________________
Date: Nov 14, 2005
From: sportav8r(at)aol.com
Subject: Re: Cool Dynon Test
As I stated previously, convention dictates that quotes -not- be on top. No. Quoted text should be on top << both the above quotes are from you. I, for one, am confused (though not really very interested); which way do you want it done, officer Kysh? ________________________________________________________________________________
Date: Nov 14, 2005
From: "Rob Prior (rv7)" <rv7(at)b4.ca>
Subject: Re: Cool Dynon Test
On 15:24:01 2005-11-14 "Jim" wrote: > I happen to agree that top posting is best > and that's what I'm gonna do if I ever quote again (maybe). Really? Within your own message, not 5 lines later: > > Here's a quote from Kysh: "These are standards, conventions, > > things that have been around (And with good reason) since the > > earliest days." > > This is like cutting the ends off the roast. Why? Because that's > the way Gramma did it. When you commented on Kysh's penchant for bottom-posting, not just here but three times in your post, each was ordered with Kysh's quote first, and your reply on the bottom. Why did you do it this way? Because it makes the most sense when you're reading it after the fact. Which is why bottom-replying makes the most sense too. If you're just replying to the thread in general, and not to someone's post specifically, then I agree: Don't quote anything. Or at lease, edit out all the useless stuff in the earlier posts (like I did in yours). ________________________________________________________________________________
From: "Tom & Cathy Ervin" <tcervin(at)valkyrie.net>
Subject: Synthetic Oil
Date: Nov 14, 2005
List, Has anyone used any of the Synthetic Aircraft Oils for a 100 plus hours? Do you see any advantage.....less sticking valves or cooler operation? Thanks, Tom in Ohio ________________________________________________________________________________
Date: Nov 14, 2005
From: Gerns25(at)netscape.net
Subject: Torque Seal
Ok, now that I have been utterly bored by the endless posts about "email ettiqute" I would like to ask you seasoned builders a question that actually pertains to building an RV not a thread. I am a newbie on this thread and a newbie to building airplanes so I rely on you guys a lot to help me out when my newbie brain can't figure something out. Now the question...I am building my RV7 empennage and have primed and riveted the rear spar and am now ready to bolt the elevator torque bearing on. I would like to use torque seal on the bolts but I am not sure if this part will be removed for final painting? If not, do most people just paint the bolts along with the plane? I realize that the HS412's and HS413's are riveted on so they will obviously be painted so maybe I just apply the torque seal now and paint the bolts when it comes time to finish paint the airframe. Any thoughts or suggestions? How have you guys done this on your birds? Thanks...Oh, and if I have not done something to convention, let me know as I am new to this list and don't know all the intricacies of the list. Darin Hawkes RV7 Empennage (N619PB res.) Switch to Netscape Internet Service. As low as $9.95 a month -- Sign up today at http://isp.netscape.com/register Netscape. Just the Net You Need. New! Netscape Toolbar for Internet Explorer Search from anywhere on the Web and block those annoying pop-ups. Download now at http://channels.netscape.com/ns/search/install.jsp ________________________________________________________________________________
Date: Nov 14, 2005
From: Bobby Hester <bhester(at)hopkinsville.net>
Subject: Peltor H52 Headsets?
Has anyone out there been trying to get Peltor H52 Headsets? I took advantage of a deal at Sun-n-Fun 05' and I was suppose to receive them as soon as thay became available. It was only suppose to be a few more weeks. They are still not available :-( I have not been charged but I have been in contact with one of their reps and he has given dates when they would be available, but everyone has pass and still no headsets. They even started advertising them in most aviation catalogs with (available Aug. 05). I can not believe a company as well known as Peltor could let the release of these to keep being delayed month after month. -- Surfing the Web from Hopkinsville, KY Visit my web site at: http://www.geocities.com/hester-hoptown/RVSite/ RV7A Slowbuild wings-QB Fuse-XPO360 engine :-) ________________________________________________________________________________
From: "Jim" <n144hr(at)earthlink.net>
Subject: Re: Torque Seal
Date: Nov 14, 2005
Sorry - couldn't resist the "netiquette" opportuniity - I won't do it again. As for the torque seal: you should be able to tell if any parts will be painted but I sealed them anyway. If they aren't hidden by any skin they most likely will be painted. I would suggest that every bolt that you do a final torque on should be torque sealed right then. That way when you do your final inspection all you have to do is look at the fastener to see if it's been tightened. If you have to take any loose for whatever reason, reseal them on completion. The stuff is cheap and provides serious peace of mind down the road. I sealed everything including and especially jam nuts on controls. If later on you see a fastener without a seal, get out a wrench, torque it, and seal it. jim '91 RV6 '05 HR2 ________________________________________________________________________________
From: owner-rv-list-server(at)matronics.com
Subject: Re: Fuel tank return line placement?, RV-7
Date: Nov 15, 2005
I put mine in the top rear corner and ran it all the way back to the last bay. Michele - RV8 -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of glaesers Subject: RV-List: Re: Fuel tank return line placement?, RV-7 I put mine right in the center of the forward "lightening hole" that isn't cut out. I ran it in for 3 ribs. I'm in the middle of my second (left) tank. Dennis Glaeser 7A I'm up to my elbows in Pro-seal (ugh.) Building the right fuel tank on my RV-7. Where is the best place to put the return line? Thanks in advance, Bill Dube' ________________________________________________________________________________
From: "Smitty" <smitty(at)smittysrv.com>
Subject: 2005 EAA Sport Pilot Tour - McKinney, TX
Date: Nov 15, 2005
I had an opportunity to go to the EAA Sport Pilot Tour in McKinney, TX this past weekend and took some shots of the aircraft on display. Enjoy! http://www.smittysrv.com/slideshow.asp?sectionid=37 Smitty's RV-9A http://SmittysRV.com ________________________________________________________________________________
Date: Nov 15, 2005
From: Phil Birkelbach <phil(at)petrasoft.net>
Subject: Re: Manual Fuel Level Measurement
Why Pyrex? I used acrylic tubing for mine and it works great. I ordered some from TAP plastics... https://www.tapplastics.com/ Godspeed, Phil Birkelbach - Houston Texas RV-7 N727WB - Phase I http://www.myrv7.com DAVID REEL wrote: > >I'd like to put scratch marks on a pyrex tube every two gallons so I'll know how full my tanks really are. But I'm having a hard time finding a source for 1 foot of 1/4" pyrex tubing. Has anyone solved this problem? > >Dave Reel - RV8A > > > > ________________________________________________________________________________
From: MnwPeeps(at)aol.com
Date: Nov 15, 2005
Subject: SO< WHAT ELSE IS NEW?
support(at)vansaircraft.com, rv-list(at)matronics.com, alan(at)tennisbookshop.demon.co.uk, alsmith(at)olemac.net, TOSGeneral(at)aol.com, arcasimiro(at)msn.com, Mary.Ardant(at)btinternet.com Hi< mary (my computer just sent me a curve ball i held down the shift key too long< and then some sort of filter kicked in and i can"t get rid of it it writes all in caps< and if i try to do anything it messes up the punctuation more than it already is>>> that symbol should be a period ugh i"ll have to keep this short until later< obviously not on empire turf< due to several complications i am disappointed and kind of annoyed> squam has been a problem a quick trip out of town got in the way have to be here Saturday to pick_up a new dog< etc etc hope your week in france was good at least there should have been a lot less traffic cars all on fire get it????! i"ll write later when i get this fixed at some point> thanks>>>and we"ll try again mike ________________________________________________________________________________
From: MLWynn(at)aol.com
Date: Nov 15, 2005
Subject: Cutting Wing Rib Holes
Hi folks, I am about to start cutting holes in the ribs for conduit, pitot, etc. How is everyone doing that? I have a unibit, but it seems to raise a lot of burrings. I was thinking about some sort of hole saw. There is a unit that Cleveland sells: _http://www5.mailordercentral.com/clevtool/prodinfo.asp?number=DBRB7_ (http://www5.mailordercentral.com/clevtool/prodinfo.asp?number=DBRB7) just wondered if anyone has any experience with this or other suggestions on the best way to accomplish the drilling. Regards, Michael Wynn RV 8 Wings San Ramon, CA ________________________________________________________________________________
From: "Jim" <n144hr(at)earthlink.net>
Subject: Re: Cool Dynon Test
Date: Nov 15, 2005
Actually I sold the 6. I also owned a 4 but didn't build it. Sold it too. The HR2 is the best of both worlds. I can fly with the $50 hamburger group at 145 kts and 8gph or the Rocket group at 21"/2300 and 180 kts. Hope I didn't make anybod mad earlier.......... jim '91 RV6 (sold) '05 HR2 ________________________________________________________________________________
From: <MnwPeeps(at)aol.com>
Date: Nov 15, 2005
Subject: SO< WHAT ELSE IS NEW?
"IMB Recipient 1" Hi< mary (my computer just sent me a curve ball i held down the shift key too long< and then some sort of filter kicked in and i can"t get rid of it it writes all in caps< and if i try to do anything it messes up the punctuation more than it already is>>> that symbol should be a period ugh i"ll have to keep this short until later< obviously not on empire turf< due to several complications i am disappointed and kind of annoyed> squam has been a problem a quick trip out of town got in the way have to be here Saturday to pick_up a new dog< etc etc hope your week in france was good at least there should have been a lot less traffic cars all on fire get it????! i"ll write later when i get this fixed at some point> thanks>>>and we"ll try again mike ________________________________________________________________________________
Date: Nov 15, 2005
From: Bob <panamared3(at)brier.net>
Subject: Re: Cutting Wing Rib Holes
>I am about to start cutting holes in the ribs for conduit, pitot, etc. How >is everyone doing that? I have a unibit, but it seems to raise a lot of >burrings. I used a bunch of unibits during building. I found the the Milwaukee bits (from local hardware stores) did not do well. The bits I bought from Avery or Cleveland made very good holes. Best way to cut a hole is with the unibit in my opinion. You are going to be cutting a lot of holes before you are done. Get a good set now, rather than later. Bob RV6 NightFighter ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Re: Cutting Wing Rib Holes
Date: Nov 15, 2005
Michael, Try using the unibit in a slower turning drill. It should cut a very smooth hole. Use some lubricant on it. They do not last forever so maybe you just need a new one. It should cut a very smooth hole. Do not archive. Indiana Larry ----- Original Message ----- > > Hi folks, > > I am about to start cutting holes in the ribs for conduit, pitot, etc. > How > is everyone doing that? I have a unibit, but it seems to raise a lot of > burrings. snip > just wondered if anyone has any experience with this or other suggestions > on > the best way to accomplish the drilling. > > Regards, > > Michael Wynn ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Cutting Wing Rib Holes
Date: Nov 15, 2005
Michael, See my post on VAF Forums: http://www.vansairforce.com/community/showthread.php?t=4091 )_( Dan RV-7 N714D (680 hours) http://www.rvproject.com ----- Original Message ----- From: <MLWynn(at)aol.com> Subject: RV-List: Cutting Wing Rib Holes > > Hi folks, > > I am about to start cutting holes in the ribs for conduit, pitot, etc. > How > is everyone doing that? I have a unibit, but it seems to raise a lot of > burrings. I was thinking about some sort of hole saw. There is a unit > that > Cleveland sells: > _http://www5.mailordercentral.com/clevtool/prodinfo.asp?number=DBRB7_ > (http://www5.mailordercentral.com/clevtool/prodinfo.asp?number=DBRB7) > just wondered if anyone has any experience with this or other suggestions > on > the best way to accomplish the drilling. > > Regards, > > Michael Wynn > RV 8 Wings > San Ramon, CA > > > ________________________________________________________________________________
Date: Nov 15, 2005
From: Kysh <vans-dragon(at)lapdragon.org>
Subject: Semi-OT: RFC1855 (Was: O/T top / bottom posting)
As Kelly McMullen was saying: > > No, Kysh, there was no standard from the days of gopher and usenet and pure > listservs, long before the web and windoze 95. Funny, I distinctly remember 'top quoting' as being the only thing used by anyone back in the BBS days, the internet's early 'open' days (88-89 'till about 94 or so), and quite frankly until the birth of Outlook. See below. > Just because you think it was a standard doesn't make it so. The fact that > no one has followed your claimed standard over the last 15 years is proof > enough that it doesn't exist. From rfc1855: "- If you are sending a reply to a message or a posting be sure you summarize the original at the top of the message, or include just enough text of the original to give a context." Enough said. -Kysh -- CleverSignature ________________________________________________________________________________
Date: Nov 15, 2005
From: Kysh <vans-dragon(at)lapdragon.org>
Subject: Re: OT Top/Bottom Posting
As Kelly McMullen was saying: > > Gesh, I can't believe this disagreement here. Just for Kysh's information > there is no such thing as a standard, and therefore no WRONG Way. Wrong; There are plenty of standards. Without them, the internet would not be globally interoperable, and would not exist in any usable state. It's important to fight for standards for just that reason. As for quoting, you'll never hear me tell 'anyone' to quote my way. However, if -I- am told that -I- should be quoting the wrong way, expect me to reply with an attempt to gently educate the requestor. -Kysh -- | 'Life begins at 120kias' - http://www.lapdragon.org/flying | | CBR-F4 streetbike - http://www.lapdragon.org/cbr | | 1968 Mustang fastback - http://www.lapdragon.org/mustang | | Got 'nix? - http://www.infrastructure.org/ | | KG6FOB - http://www.lapdragon.org/ham | | Give blood: Play Hockey! http://www.unixdragon.com/ | ________________________________________________________________________________
Date: Nov 15, 2005
Subject: Re: OT Top/Bottom Posting
From: "Kelly McMullen" <kellym(at)aviating.com>
Just because you remember something doesn't make it a standard. Sure there are standards such as tcp/ip and html. No one has ever adopted a listserv posting standard that I am aware of in 15 years of using the internet and listservs. The fact that no one has adopted a standard for posting means there isn't one standard. You are attempting to raise your preference to a standard, which no one is buying. Kind of like telling RV builders they should put a Continental or Subaru engine on their plane....some might, but you aren't going to persuade a majority, therefore there isn't a standard. Kysh said: > > As Kelly McMullen was saying: >> >> Gesh, I can't believe this disagreement here. Just for Kysh's >> information >> there is no such thing as a standard, and therefore no WRONG Way. > > Wrong; There are plenty of standards. Without them, the internet would > not be globally interoperable, and would not exist in any usable state. ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Nov 15, 2005
Subject: Re: Cutting Wing Rib Holes
In a message dated 11/15/05 10:38:31 AM Central Standard Time, MLWynn(at)aol.com writes: > I am about to start cutting holes in the ribs for conduit, pitot, etc. > How > is everyone doing that? I have a unibit, but it seems to raise a lot of > burrings. I was thinking about some sort of hole saw. >>> Hi Michael- Here's a link to how I did mine: http://websites.expercraft.com/n51pw/index.php?q=log_entry&log_id=4868 I found the Unibit makes VERY clean holes that only require a light scotchbrite touch-up when done. I've poked mucho holes with these with excellent results. Perhaps yours is dull or has a cracked cutting edge? Try lower speed? (no air drill) Mark Phillips ________________________________________________________________________________
Date: Nov 15, 2005
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Fuel system design
INNOCENT GLOBAL 0.0000 1.0000 -4.4912 Folks, I am in the beginning stages of figuring out what I need to install for my fuel system. The engine is an Aerosport Power O360 with AirFlow Performance injection. I also have a VM1000 for system monitoring. I already have my fuel selector valve (Andair) that supports the purge system return lines. The engine/injection system came with a mechanical and electric boost pumps. What I would like to find out is what have others already done as far as what goes where from a flow perspective? I know that I need to put my fuel pressure/flow transducers in the mix as well as filter(s). Do injection systems have a different gascolator due to the higher pressures? Do I even need a gascolator with an injection system? (probably!) Some of these things may be in the instructions for the kit as well as the engine/injection system - but I have also determined that they are not the definitive/only way and do not always cover the design that you are implementing. Thanks in advance, Ralph Capen RV6AQB N822AR N06 Trons flowing pretty good - gotta get to work on the big fan up front........ ________________________________________________________________________________
Date: Nov 15, 2005
From: Bob <panamared3(at)brier.net>
Subject: Re: RFC 1855 OT Top and Bottom Posting
So just what is RFC 1855? Can I get it from Avery's or do I need to go to Aircraft Spruce. What about primer, epoxy or self etching? And does it have a nosewheel or tailwheel. I bet it will not allow overhead approaches only standard left hand turns (even if a mountain is in the way). I would search the archives, but then again I might find it in the preview plans. Is it a major or minor alteration, or maybe I just need an STC. Will autofuel work if I use fuel injection or do I need electronic ignition? If I order it from Van's what is the lead time and the best way to ship it? Is it just me or is the RVATOR late again? I know I should check the spelling, but I never did find out about the cool Dynon Test!!! Bob RV6 NightFighter ________________________________________________________________________________
Date: Nov 15, 2005
From: Michael Wellenzohn <michael(at)wellenzohn.net>
Subject: Which Compressor?
Hello all, I am in the process of evaluating which compressor I should buy, I am based in Switzerland but close to the German border, so contributions from Europe are also very welcome. My requirements are: 1) Performance to power one airtool at a time 2) As quite as possible What air-tank volume is necessary and what additional features will I need? Thanks to everyone Michael Wellenzohn ________________________________________________________________________________
From: "Frank Stringham" <fstringham(at)hotmail.com>
Subject: Which Compressor?
Date: Nov 15, 2005
Michael Get an oil lubricated compressor..very quiet..Buy as large as you can afford. I have found that as the project has grown the need for air has increased. I am also painting/primering all my stuff so my oilless/noisy/compressor is really not up to the task. Frank @ SGU and SLC >From: Michael Wellenzohn <michael(at)wellenzohn.net> >Reply-To: rv-list(at)matronics.com >To: rv-list(at)matronics.com >Subject: RV-List: Which Compressor? >Date: Tue, 15 Nov 2005 23:29:22 +0100 > > >Hello all, > >I am in the process of evaluating which compressor I should buy, I am >based in Switzerland but close to the German border, so contributions >from Europe are also very welcome. >My requirements are: > >1) Performance to power one airtool at a time >2) As quite as possible > >What air-tank volume is necessary and what additional features will I need? > >Thanks to everyone > >Michael Wellenzohn > > ________________________________________________________________________________
Date: Nov 15, 2005
From: Jordan Grant <gra9933(at)bellsouth.net>
Subject: Re: RV6-List: Fuel system design
Ralph: This E-mail is humongous because I attached some pictures and I didn't shrink them down. Sorry about that. I'm lazy. (The RV-List will filter them out, but you should get them in the direct E-mail) I have the same setup. Attached are some pictures of an AFP fuel pump installation and pictures of my solution for the purge valve. My airplane is not yet flying, so I can't say that the system has been validated, but here is what I did after a bunch of research and thinking: 1. No gascolator. Not required as far as I can tell. I'm told its main function is to take water out because a little water in the fuel can disrupt a carbureted fuel system. Since ours are fuel-injected, the problem is mitigated. Also, the AFP installation includes a filter already. 2. Fuel purge: I ran one line back to my right-side tank only. The only time you're going to use it is when re-starting a hot engine (its function is to cool the fuel in the system). Other fuel injection systems require an "overflow" back to the tank they are feeding. That is what the Andair valve is intended for. With the AFP, you don't have a constant overflow of fuel, so you don't have to go through the extra work of installing two lines back to the tanks. My advice would be to send back the expensive Andair valve, exchange it for the regular kind, and run just one line back to the tank of your choice. It will save you time and reduce the complexity in your fuel system. 3. For the purge valve actuation, I installed a spring in order to have the valve default to the closed position - and stay closed in the event of the control cable failing. 4. Fuel Flow transducer: The books say to have about 6" of straight fuel line on either side of the transducer. I fudged that a little and I put the transducer in the center floor assembly with the filter and pump. I had to use a 45 degree fitting on the transducer to make that work out. Other installations have the transducer mounted on the firewall, in line with the fuel feed hose that comes out of the throttle body to the "spider" on top of the engine. I think that would actually be a better solution. That hose comes pre-fabricated for you on the Aerosport Power, so you might have to make new hoses to make that work out. BTW - I have fabricated my own fuel hoses out of the stuff from the Spruce catalog - its not hard if you need to do it. I had some difficulty finding information on this when I was doing it, so I hope this helps you out. Jordan Grant RV-6 Final Assembly (and painting!) Ralph E. Capen wrote: >--> RV6-List message posted by: "Ralph E. Capen" > >Folks, > >I am in the beginning stages of figuring out what I need to install for my fuel system. > >The engine is an Aerosport Power O360 with AirFlow Performance injection. I also have a VM1000 for system monitoring. > >I already have my fuel selector valve (Andair) that supports the purge system return lines. The engine/injection system came with a mechanical and electric boost pumps. > >What I would like to find out is what have others already done as far as what goes where from a flow perspective? > >I know that I need to put my fuel pressure/flow transducers in the mix as well as filter(s). Do injection systems have a different gascolator due to the higher pressures? Do I even need a gascolator with an injection system? (probably!) > >Some of these things may be in the instructions for the kit as well as the engine/injection system - but I have also determined that they are not the definitive/only way and do not always cover the design that you are implementing. > >Thanks in advance, >Ralph Capen >RV6AQB N822AR N06 >Trons flowing pretty good - gotta get to work on the big fan up front........ > > > > > > > > > ________________________________________________________________________________
From: "Patrick Kelley" <webmaster(at)flion.com>
Subject: Semi-OT: RFC1855 (Was: O/T top / bottom posting)
Date: Nov 15, 2005
Well, I always knew I wasn't 'anyone' because I have never top-quoted. And blaming Outlook doesn't wash because it was a long time before Microsoft got their oily paws on me; at IBM I was on mainframes running VM w/PROFS, and MVS or using OS/2. Before that, it was non-Intel machines. Frankly, I hate top-quoting. When I send a message, I want people to see my message, not someone else's. If they have no idea what I'm talking about, they can look for the quotes in the footnotes. And if I get a top-quoted message, it just looks like a duplicate to me unless I happen to notice the different sender (know how often I compare senders on all the messages I receive each day? That's right, 0), so it often gets deleted without my ever noticing what was added at the bottom. But there is an upside - it means that many fewer messages I have to scan to see if there's something worth reading. As for your 'standard', someone else has already mentioned that RFC means 'Request For Comments', not 'standard' or 'specification' or any other similar term and, even if it did, it is non-enforceable. Heck, even the HTML 'standard' is not enforceable, which is why the browser wars continue to this day. So you go ahead and quote however suits you and leave the rest of us to our heathen ways, m'kay? Patrick Kelley - MCSE www.flion.com -----Original Message----- As Kelly McMullen was saying: > > No, Kysh, there was no standard from the days of gopher and usenet and pure > listservs, long before the web and windoze 95. Funny, I distinctly remember 'top quoting' as being the only thing used by anyone back in the BBS days, the internet's early 'open' days (88-89 'till about 94 or so), and quite frankly until the birth of Outlook. ________________________________________________________________________________
From: "Rick Leach" <papadaddyo(at)tampabay.rr.com>
Subject: Peltor H52 Headsets?
Date: Nov 15, 2005
I had the same problem. Took me forever to get my headset. Your best bet is to call them about 3-4 times a week. Squeaky wheel gets the grease. Headsets are good but company is slow. Rick Leach PS - once lived in Hopkinsville. -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Bobby Hester Subject: RV-List: Peltor H52 Headsets? Has anyone out there been trying to get Peltor H52 Headsets? I took advantage of a deal at Sun-n-Fun 05' and I was suppose to receive them as soon as thay became available. It was only suppose to be a few more weeks. They are still not available :-( I have not been charged but I have been in contact with one of their reps and he has given dates when they would be available, but everyone has pass and still no headsets. They even started advertising them in most aviation catalogs with (available Aug. 05). I can not believe a company as well known as Peltor could let the release of these to keep being delayed month after month. -- Surfing the Web from Hopkinsville, KY Visit my web site at: http://www.geocities.com/hester-hoptown/RVSite/ RV7A Slowbuild wings-QB Fuse-XPO360 engine :-) ________________________________________________________________________________
Date: Nov 15, 2005
From: mark phipps <skydive80020(at)yahoo.com>
Subject: RV Ride near Pensacola, Fl
Listers, I have a friend that is interested in getting an RV ride for his aviation minded nephew during the first week of December. The young man is a teenager and lives in or near Pensacola Florida. Anybody interested please let me know. Mark Phipps, N242RP, RV6A, 50 hours --------------------------------- ________________________________________________________________________________
Date: Nov 16, 2005
From: Mickey Coggins <mick-matronics(at)rv8.ch>
Subject: Re: Which Compressor?
> I am in the process of evaluating which compressor I should buy, I am > based in Switzerland but close to the German border, so contributions > from Europe are also very welcome. > My requirements are: > > 1) Performance to power one airtool at a time > 2) As quite as possible > > What air-tank volume is necessary and what additional features will I need? Hi Michael, Do you plan to paint using this air compressor? If so, then a big one is a good idea. Do you have 3-phase 400v available in your workshop? That's good to use since most electric companies in CH charge you for the max of the 3 phases, so using 400v 3-phase will keep the load balanced. I bought a Gde compressor from a German guy on Ebay, I think it is this one: http://www.guede.com/prods.php3?N=50008&U=&S=p_ko.php3 I'm real happy with it, but it's really much bigger than I need, since I can't paint in my workshop. When I bought it, I thought I'd be painting. It's not too loud, and it only runs very infrequently. What are you building? -- Mickey Coggins http://www.rv8.ch/ #82007 finishing ________________________________________________________________________________
From: "Stephen J. Soule" <SSoule(at)pfclaw.com>
Subject: Slick magneto 500 hour inspection
Date: Nov 16, 2005
Listers, Any advice about to whom I should send a Slick magneto for 500 hour inspection and overhaul? Steve ________________________________________________________________________________
Date: Nov 16, 2005
Subject: Re: Slick magneto 500 hour inspection
From: "Kelly McMullen" <kellym(at)aviating.com>
Stephen J. Soule said: > > Listers, > > Any advice about to whom I should send a Slick magneto for 500 hour > inspection and overhaul? > > Steve > You don't say where you are located, but this list will give you a start: http://www.trade-a-plane.com/unprotected/cgi-bin/prodindex.pl?showcategory~0615~Magneto+Overhaul.x or if you have trouble with a long url http://makeashorterlink.com/?T17724B2C ________________________________________________________________________________
Date: Nov 16, 2005
From: "Charles Kaluza" <charleskaluza(at)verizon.net>
Subject: Re: Cutting Wing Rib Holes
I found the spade wood bits with the cutting tips worked well in a slow turning drill. The tips cut through the metal before the flat portion of the bit made contact. Nice clean holes with many sizes available. Charles Kaluza RvV 6a From: MLWynn(at)aol.com Subject: Cutting Wing Rib Holes Hi folks, I am about to start cutting holes in the ribs for conduit, pitot, etc. How is ________________________________________________________________________________
From: "Jim" <n144hr(at)earthlink.net>
Subject: Re: Slick magneto 500 hour inspection
Date: Nov 16, 2005
Steve - My cousin is really good at fixxing mags - I'll ask him if he'll do it. He's a retired helicopter mechanic and lives here at the airpark. Betcha he'll do a better job for less money than any shop will (if he will do it - he has a lot of projects). jim ________________________________________________________________________________
From: "Jim" <n144hr(at)earthlink.net>
Subject: Re: Which Compressor?
Date: Nov 16, 2005
Frank - I went to Home Depot and got a 6 hp 60 gal. 125 psi, 100 cfm at 90 psi compressor for $400 and it was well worth it. I built my 6 with a 1.5 hp 15 gal. Craftsman and it was a pain in the butt to try to paint or run a die grinder. jim "05 HR2 ________________________________________________________________________________
From: "Jim" <n144hr(at)earthlink.net>
"RV3 list" , "RV List"
Subject: list fraud
Date: Nov 16, 2005
INNOCENT GLOBAL 0.0000 1.0000 -4.4912;INNOCENT GLOBAL 0.0000 1.0000 -4.4912 Someone keeps sending me list email with my own address on it. The really funny thing is the messages are exactly the same as ones that I sent out earlier. Does anyone else have this problem and how did you deal with it? I'm thinking of blocking email from me - would that work? jim '05 HR2 ________________________________________________________________________________
Date: Nov 16, 2005
From: joelrhaynes(at)aol.com
Subject: Re: wing installation
I strongly second the telescoping office chair trick for supporting the root end of the wing for installation/removal. Works like a charm. I even removed and reinstalled a wing single-handedly using this trick. Joel Haynes 7A N557XW (reserved) Bozemen, MT On the gear and wiring, engine on its way! From: Mickey Coggins <mick-matronics(at)rv8.ch> Subject: Re: RV-List: Wing Installation. > ... I want to make some sawhorses to support > the wings as they go on. Does anyone have the measurement of distance from > the bottom of the wing at the main spar and the inboard/outboard skin joint > and the bottom skin of the fuselage? One clever trick I read on one of these lists was to use an old office chair with the back removed. One of those chairs that are height adjustable. You might be able to pick some up at a junkyard or "Goodwill" type place. ________________________________________________________________________________
From: "wskimike" <wskimike(at)mchsi.com>
Subject: Rudder Spar Doubler Optional Holes
Date: Nov 16, 2005
Can anyone tell me whether it is better for C/G purposes to cut the holes out if your putting a 360 or 320 engine. I know for spin recovery, it is better to have a light tail but I don't want an aircraft that is too nose heavy ether. All you RV-7A or 6A that went with this option, please give me some advise because I haven't decided on which engine to put in the 7A. Mike Harris, wskimike(at)mchsi.com ________________________________________________________________________________
From: "dick martin" <martin(at)gbonline.com>
Subject: Re: TruTrak with Navaid Servo
Date: Nov 16, 2005
Dan, I have done a considerable amount of test flying for TruTrak in my RV8. The problem you are describing, suggests a possible "Ground Loop". This is usually caused by RF emissions from radios etc. The first thing to look at is the antenna cable. If it is not RG-400 or equivalent, consider changing them. RG58 etc doesn't provide adequate shielding for modern electronic equipment. If this doesn't help, contact Trutrac and ask for help. They will be happy to discuss you problem and provide a solution. The Navaid servo is not the problem usually. Dick Martin RV8 N233M the fast one ----- Original Message ----- From: "Dan DeNeal" <rv6apilot(at)yahoo.com> Subject: Re: RV-List: TruTrak with Navaid Servo > > I use this setup in my rv6a and love the Digitrak. I do notice one quark > though. When I first turn it on, it dips the right wing down and then > levels it back to where it had been. Something I have to warn my passanger > about as it is a little disorienting when it happens. Once the wings are > level again it will follow the GPS 295 heading exactly as programed. I > have also installed the alititude hold from Digitrak people. Makes for an > easy cross country flight. > > I do not know if it is the combination of the Digitrak and the Navaid > servo that causes this to dip the wing or whether this is something > Digitrak just does. > > Dan DeNeal > RV6a N256GD > > Ed Holyoke wrote: > > > Is anybody out there in list land using a TruTrak autopilot head with a > Navaid servo? Not really happy with the Navaid, thinking about > upgrading, and the Digitrak is cheaper than the EZ Pilot. Just wondering > if anybody has tried this combo and how it works. > > Pax, > > Ed > > > ________________________________________________________________________________
From: "Jim Jewell" <jjewell(at)telus.net>
Subject: Re: Rudder Spar Doubler Optional Holes
Date: Nov 16, 2005
Hi Mike, If it is listed as optional to utilize lightening holes Go ahead and remove the material. If You later opt for an O-320-??? with a wood prop you won't need or want the weight back there. Its only an ounce or two but they do add up. Lets suppose you want to built a 6a with an O-360-A1A and a Hartzell constant speed prop. You also wish to install: A light weight starter (converted Toyota). (5 to 7 pound saving) A small size 60 amp. ND alternator. (4 to 6 pound saving) One Lazar II electronic ignition and one Slick Mag. (a pound or two less overall weght) The O-360-A1A has an oil filter adapter and of course the filter. (add three or four pounds) Odyssey battery inside at firewall. (14+ pounds weight saving) Control panel; Dynon D10-a and both Rocky Mountain Instruments for engine and flight management with steam gage Alt. and A/S allowed the removal of the Vacuum pump, it's mount and all associated instruments hoses etc. (close to ten pounds weight reduction) The electric elevator trim servo is chosen over the manual cable because of aft weight savings and also cockpit comfort. You do not stray from vans structural design or instructions on primary issues. You do however install the two (Dynon and RMI) magnetometers in the space just ahead of the horizontal stab. (about eight ounces) Also You add .032 aluminium floors under the rudder pedals which offer added strength, noise and heat insulation (I think) add about six to eight pounds of materials. Again for sound and heat reduction The firewall is insulated with Van's supplied insulation. (about 1 and 1/2 pounds) I will leave it to you to do a rough weight and balance calculation on the above airframe. In general weight on the nose is easy to add by using the heavier accessories and the Landoll harmonic balancer mount with or without the balancer.(The mount weighs about 12 pounds) I have seen other other nose weights offered. These could add as much as 21 pounds at the prop. Rearward weight shift can be had by mounting strobe ballasts, battery and what have you toward the rear (behind the baggage bulkhead) What I am trying to show is that weight and balance issues are more often and more effectivly adjusted by accessory choices and their possitioning rather than risking structural integrity by removing a fairly limited small amount of metal. If you can reduce overall weight by punching and drilling holes WITHOUT risking structural integrity issues then why haul the weight around. DO be careful though! I'm Told Van seems to think the O-320-??? with a constant speed is the good choice over all. I hope this helps somehow, Jim in Kelowna ----- Original Message ----- From: "wskimike" <wskimike(at)mchsi.com> Subject: RV-List: Rudder Spar Doubler Optional Holes > > Can anyone tell me whether it is better for C/G purposes to cut the holes > out if your putting a 360 or 320 engine. I know for spin recovery, it is > better to have a light tail but I don't want an aircraft that is too nose > heavy ether. All you RV-7A or 6A that went with this option, please give > me some advise because I haven't decided on which engine to put in the 7A. > > Mike Harris, wskimike(at)mchsi.com > > > ________________________________________________________________________________
Date: Nov 16, 2005
From: sarg314 <sarg314(at)comcast.net>
Subject: paint-on ceramic heat shield
Does any one have any experience with this material or something like it? http://www.bvmjets.com/ Click on "tools & supplies" and then "Heat Shield". I talked to Bob Violett on the phone about this and it sounds like a very good insulator. They use it in RC model planes with jet engines (jet engines in a RC?) to insulate the fiberglass body of the model from the heat of the jet exhaust. I ordered some to paint on the inside of my fiberglass cooling plenum. I might use it down by the exhaust pipes too (under the reflective foil). I suspect he buys the stuff in bulk from some other company and sells it under his label. Does any one know what the material actually is? I'm guessing I could probably get it a lot cheaper from the manufacturer. -- Tom Sargent, RV-6A, baffles. ________________________________________________________________________________
Subject: Re: ACS2002 engine monitor system for sale
From: "Ken Dominy" <abqmooney(at)excite.com>
Date: Nov 17, 2005
Maybe I didn't explain it well, but the warranty (as explained to me today by AFS) begins with the first run and lasts for one year, but they give you one year from shipment to install it. My unit has never been installed or run and was shipped in Feb 2005. If it were installed and run tomorrow, the 1 year period would begin tomorrow. But, if it isn't run until April 2006 they will only honor the warranty untill Feb 2006. Sorry if I confused you.Ken--- On Wed 11/16, LarryRobertHelming lhelming(at)sigecom.net wrote:From: LarryRobertHelming [mailto: lhelming(at)sigecom.net]To: rv-list(at)matronics.comDate: Wed, 16 Nov 2005 22:00:21 -0600Subject: Re: RV-List: ACS2002 engine monitor system for sale-- RV-List message posted by: "LarryRobertHelming" I believe the warranty on the ACS2002 is 1 year from first date of run which is last, not first.Indiana Larry----- Original Message ----- From: "Ken Dominy" To: Subject: RV-List: ACS2002 engine monitor system for sale ________________________________________________________________________________
Date: Nov 17, 2005
From: "DEAN PSIROPOULOS" <dean.psiropoulos(at)verizon.net>
Subject: Resurrecting clecos
Dumb question I know: But...my clecos are about 10 years old now (ya I've been working on it THAT long). Quite a few of them do not pull back inside the body all the way and can no longer clamp two pieces of metal tightly together. Some I can grab the tangs and move back and forth a few 32nds of an inch and some eventually retract back in all the way if you leave them alone for a few minutes (maybe they just don't want to be bothered :-)). This is more of a curiosity than anything but....what exactly is the failure mode (I would guess rusted worn out springs)? and.....can they be resurrected by immersion in solvent, penetrating oil or some other elixir? Being the airplane needs very few clecos at this point it's not a big deal but after spending so much money on them it's hard to just throw tens of dollars worth of them into the trash can. Dean Psiropoulos RV-6A N197DM That free panel planning software is really....cool ________________________________________________________________________________
From: HCRV6(at)comcast.net
Subject: Re: Resurrecting clecos
Date: Nov 17, 2005
Dean, try putting a drop of oil on them and wirk them a few times. Did wonders for mine that were getting stickey. -- Harry Crosby RV-6 N16CX, 157 hours > > > Dumb question I know: > > But...my clecos are about 10 years old now (ya I've been working on it THAT > long). Quite a few of them do not pull back inside the body all the way and > can no longer clamp two pieces of metal tightly together. Some I can grab > the tangs and move back and forth a few 32nds of an inch and some eventually > retract back in all the way if you leave them alone for a few minutes (maybe > they just don't want to be bothered :-)). This is more of a curiosity than > anything but....what exactly is the failure mode (I would guess rusted worn > out springs)? and.....can they be resurrected by immersion in solvent, > penetrating oil or some other elixir? Being the airplane needs very few > clecos at this point it's not a big deal but after spending so much money on > them it's hard to just throw tens of dollars worth of them into the trash > can. > > Dean Psiropoulos > RV-6A N197DM > That free panel planning software is really....cool > > > > > > ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: hangar space at or near Truckee (KTRK)
Date: Nov 16, 2005
Is there any RV-friendly hangar space at or near Truckee-Tahoe (KTRK)? )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
Date: Nov 17, 2005
From: Richard Dudley <rhdudley(at)att.net>
Subject: Re: Resurrecting clecos
Hi Dean, What worked for me when my clecoes started sticking, was to add a small amount of lubricating oil to a solvent like paint thinner and immerse the clecoes in the solution. I exercised the clecoes as I took them out of the solution. When they dried, only a film of oil was left on each. This avoided the quantities of oil which would leak out forever if I immersed them in concentrated oil. Regards, Richard Dudley -6A flying DEAN PSIROPOULOS wrote: > > >Dumb question I know: > >But...my clecos are about 10 years old now (ya I've been working on it THAT >long). Quite a few of them do not pull back inside the body all the way and >can no longer clamp two pieces of metal tightly together. Some I can grab >the tangs and move back and forth a few 32nds of an inch and some eventually >retract back in all the way if you leave them alone for a few minutes (maybe >they just don't want to be bothered :-)). This is more of a curiosity than >anything but....what exactly is the failure mode (I would guess rusted worn >out springs)? and.....can they be resurrected by immersion in solvent, >penetrating oil or some other elixir? Being the airplane needs very few >clecos at this point it's not a big deal but after spending so much money on >them it's hard to just throw tens of dollars worth of them into the trash >can. > >Dean Psiropoulos >RV-6A N197DM >That free panel planning software is really....cool > > > > ________________________________________________________________________________
From: "Dale Ensing" <densing(at)carolina.rr.com>
Subject: Re: paint-on ceramic heat shield
Date: Nov 17, 2005
To Tom Sargent You might try a Speed shop for this type of material. It is used on race cars and provides a heat shield. Dale Ensing ________________________________________________________________________________
Subject: Rudder Spar Doubler Optional Holes & Lightning Holes in General
Date: Nov 17, 2005
From: "Condon, Philip M." <pcondon(at)mitre.org>
Regarding lightning holes in general, just cutting the hole out does indeed remove metal and some weight. However, if you notice most lightning holes do have stamped or raised areas usually done with big dies, that add some structural rigidly to the circumference immediately around the hole. Merely cutting a hole without the stamped or pressed (vice) hills & valleys may actually weaken the structure........ ....................................................................... .................................... Hi Mike, If it is listed as optional to utilize lightening holes Go ahead and remove the material. If You later opt for an O-320-??? with a wood prop you won't need or want the weight back there. Its only an ounce or two but they do add up. ________________________________________________________________________________
Date: Nov 17, 2005
Subject: Re: Resurrecting clecos
From: "Kelly McMullen" <kellym(at)aviating.com>
Carburetor dip cleaner, or paint remover will remove hardened PRC/proseal. sportav8r(at)aol.com said: > > I lost quite a few over the 4-year build period to epoxy resin or proseal > ingestion; it's rather toxic to the poor things. MEK, applied early > enough, is a fairly good antidote. > > Man, I miss those days. A high-magnitude kitchen pass to become a repeat > offender is apparently not forthcoming from the Management... > > -Stormy ________________________________________________________________________________
From: "Jim" <n144hr(at)earthlink.net>
Subject: Re: Resurrecting clecos
Date: Nov 17, 2005
>I lost quite a few over the 4-year build period to epoxy resin or proseal ingestion; it's rather toxic to the poor things. MEK, >applied early enough, is a fairly good antidote. >Man, I miss those days. A high-magnitude kitchen pass to become a repeat offender is apparently not forthcoming from the >Management... >-Stormy I know what you mean on the kitchen pass. I found a way around it and have approval to build a 3. I'm building her a bar in the family room. It's really not a bar - just another flat place to put foo foo junk but it IS approval. Try it. jim ________________________________________________________________________________
Date: Nov 17, 2005
From: Gerns25(at)netscape.net
Subject: Re: paint-on ceramic heat shield
Tom, I have used it. It is good stuff and protects from heat very well. I have built 3 of the BVM jet and those little turbines put out some serious heat...like to the tune of 1500-1800 degree F and the fiberglass is barely even warm around the thrust tube. Granted it is a double walled stainless tube but still, the out wall is only 1/4" from the fiberglass in places. I am planning on useing it around my exhaust on my RV7 when I get to that point. Darin Hawkes RV7 (N619PB res.) "Dale Ensing" wrote: > >To Tom Sargent > >You might try a Speed shop for this type of material. It is used on race cars and provides a heat shield. >Dale Ensing > > Switch to Netscape Internet Service. As low as $9.95 a month -- Sign up today at http://isp.netscape.com/register Netscape. Just the Net You Need. New! Netscape Toolbar for Internet Explorer Search from anywhere on the Web and block those annoying pop-ups. Download now at http://channels.netscape.com/ns/search/install.jsp ________________________________________________________________________________
Date: Nov 17, 2005
From: <gmcjetpilot(at)yahoo.com>
Subject: Re: list fraud
Jim, You are not the only one. I don't know how "they" do it, but the idiots that spend there time doing millicious or criminal activities never seem to tire. So don't feel bad. In fact many months ago I got e-mails from a member on this list. I recgonized the address. It was a clear scam. I relpyed and asked What the?. He replied back and said, Hey it was not me. I totally belived him. His email was hyjacked. Any computer experts out there if you have any info on this, we would love to hear. For me I have firewalls, anti-virus blocks and scans and on the web I give out as little info as possible!!!!! I also use my main email account for business / important personal use with known trusted companies or people, ONLY. I have my forum email address that I use on public forms and other non essential uses. I tend to get almost no BS activity on my main account, but my public account is attacked with Nigerian business offers and half of an estate for a deceased person with no family in the US. Oh boy my lucky day. I think the IDIOTS use the web and forum's, not just this one to scan for email address's. How they can use it I don't know, but change your password often. Also you can report them and get info on the email: First find there IP address in the header of the e-mail (you have to click a link to show this on the email page. Find out the provider, country of the email) http://www.webyield.net/domainquery.html Report them to: Internet Fraud Complaint Center http://www.ifccfbi.gov/cf1.asp Report it to the e-mail provider Or just ignore and delete. Remember NO legit company will ask you for your personal info, password or account info. Take Care George >From: "Jim" <n144hr(at)earthlink.net> >"RV3 list" , "RV List" >Subject: RV-List: list fraud > >Someone keeps sending me list email with my own address on it. >The really funny thing is the messages are exactly the same as >ones that I sent out earlier. Does anyone else have this problem >and how did you deal with it? I'm thinking of blocking email from >me would that >work? jim '05 HR2 --------------------------------- ________________________________________________________________________________
From: bcollinsrv7a(at)comcast.net (Bob Collins)
Subject: Re: wing installation
Date: Nov 17, 2005
> Dear Bob: I can see you are going to do it your way damned the best advice > of experienced builders who have been there and done it already. Well, hey, the line of superior intellects to me is over on the right. But, seriously, I don't think there's a best way or best advice. We're free to build our airplanes in the way we desire. The fact a best way worked for you doesn't necessarily mean it's the best way; it means that it's the best way for you. It's the only way you tried. Others have posted that -- thanks to the miracles of old office chairs -- they've been able to do this task themselves or with one other person. And that was the best way that worked for them. I think that's great for both of you. And it's true there are other things I could be building at this time, but I don't LIKE building that way. I like to follow a prescribed order and, specifically, the order of the instruction manual. I'm more comfortable with it. It helps me avoid missing anything and while it may be a bad case of OCD -- it's MY OCD. It's also the way I've built the plane so far. > person do if a hard to handle heavy wing slips out of your grip or critical > balance is lost? You take the risk out by using a friend or two. I can, actually, use my son...but I still want to build a couple of devices to assist and protect. //How young are you anyway? I'm 52 and don't understand the relevance of the question. But I'm not under the pressure of time that you seem to think I should be under. Part of the reason for that is that I AM 52 and part of the reason for that is that I don't get into the "competitive" nature of RV building. I'm here not only to build a plane, but enjoy the journey and the process and if it takes 5,6,7 years, then it takes 5,6 and 7 years and if my pokiness makes others feel superior and smug, then I guess that's just an added benefit. Oh, I'm also not a surgeon, didn't make my fortune in software, and not a trust fund baby, didn't cash in my stock optiosn to build it, and don't intend to put my family into debt so that _I_ can have a toy. I pay as I go and part of the reason I may go slow is because I'm accumulating the cash for the finishing kit so I've GOT the time to go slow. I realize that makes me a lesser builder...and, yeah, so will the fact I won't spend $14,000 on my panel, either. I'm a working stiff building a working stiff's airplane at a working stiff's pace. Now, please. I beg you. Can you take a moment to drop a tape measure from the scarf joint and tell me the distance to the belly? I'm comfortable being a lesser builder. But I'd sure be happier with that measurement. (g) ________________________________________________________________________________
Date: Nov 17, 2005
From: "Matt Johnson" <matt(at)n559rv.com>
Subject: Is it a bad idea for babies to fly in RV's??
(not processed: message from valid local sender) I have a couple questions: 1. When is a child old enough to fly in an RV (or any plane for that matter)?. My wife is concerned about hearing protection for the child. 2. Has anyone modified a -7 or -6 for a carseat to hold a child in the back? or is that even possible or safe? We are having a baby in 5 weeks and am concerned about whether the -7 is now going to work for our new family of 3. I still have another year and a half to go till completion of the -7. Should I just cut my losses and sell the -7 now (at fuse stage) and start on a -10? - Matt ________________________________________________________________________________
From: bcollinsrv7a(at)comcast.net (Bob Collins)
Subject: Re: wing installation
Date: Nov 17, 2005
> It's hard to move one around by yourself. I'd think that you're asking My plan has never been to move it around myself. Hey, do you think I moved both wings from the garage, around to the back of the house, removed a window, and carried it through the window into the waiting arms of the cradle in what used to be the family room in the basement myself?(g) I will be able to get it out of there and back into the garage myself. I just want to build a little deal to hold it until I can put it in, and I'd like it to be at the proper height. I realize me building this little thing isn't anybody else's idea of a good time or productive work but this is what I LIKE to do....putter and play. This qualifies. Now y'all need to stop sounding like a nagging wife and give me that measurement. (g) ________________________________________________________________________________
Date: Nov 17, 2005
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Re: Is it a bad idea for babies to fly in RV's??
(not processed: message from valid local sender) Check the archives....I believe Tim Lewis had a 6A and had pictures of his kid in a back seat. He may still be lurking..... -----Original Message----- From: Matt Johnson <matt(at)n559rv.com> Subject: RV-List: Is it a bad idea for babies to fly in RV's?? (not processed: message from valid local sender) I have a couple questions: 1. When is a child old enough to fly in an RV (or any plane for that matter)?. My wife is concerned about hearing protection for the child. 2. Has anyone modified a -7 or -6 for a carseat to hold a child in the back? or is that even possible or safe? We are having a baby in 5 weeks and am concerned about whether the -7 is now going to work for our new family of 3. I still have another year and a half to go till completion of the -7. Should I just cut my losses and sell the -7 now (at fuse stage) and start on a -10? - Matt ________________________________________________________________________________
Subject: Re: wing installation
Date: Nov 17, 2005
From: "Greg Young" <gyoung@cs-sol.com>
Bob, why not make it a geometry exercise? Somewhere in the plans (at least for a -6) is the dihedral angle and you can supply the distance from the fuselage side or centerline. A little trig will give you the rise. If trig is long forgotten, post the angle and distance and 40 people will give you the answer. Regards, Greg Young - Houston (DWH) RV-6 N6GY ...project Phoenix (5.5yr & 3+ rebuild) Navion N5221K - just an XXL RV-6A > > Now, please. I beg you. Can you take a moment to drop a tape > measure from the scarf joint and tell me the distance to the belly? > > I'm comfortable being a lesser builder. But I'd sure be > happier with that measurement. (g) > ________________________________________________________________________________
From: Joseph Larson <jpl(at)showpage.org>
Subject: Lesser builders
Date: Nov 17, 2005
Like Bob, I'm a lesser builder, too. I started my RV-6A before Van was pre-punching the parts. I haven't finished the wings. Like Bob, I'm paying for it as I go, and I don't have the money for anything beyond the parts I already own. So I'm in no rush. I've moved it three times, building 4 different places to work on it as I go -- with the most recent build requiring building an entire garage. I feel pretty good about that, too. I'm also not going to win any awards for workmanship. I'm doing the best job I can. Some of you are undoubtedly doing far better work than I can hope to do. The former marines jet mechanic across the street and the various other builders who stop by will help me make sure that it's a safe airplane, and that's all that matters to me. I'm currently going VERY slowly, because all that moving and garage building and getting divorced and all sorts of other stuff has left me a little unsure about my next steps. But I'm making forward progress, in little baby steps. Ultimately, I'll have built an airplane. Yeah, it'll take me 4 times longer than some of you. But what percentage of the population builds their own airplane? Bob, thank you for making me feel better about being one of those lesser builders. -Joe On Nov 17, 2005, at 3:17 PM, Bob Collins wrote: > Oh, I'm also not a surgeon, didn't make my fortune in software, and > not a trust fund baby, didn't cash in my stock optiosn to build it, > and don't intend to put my family into debt so that _I_ can have a > toy. I pay as I go and part of the reason I may go slow is because > I'm accumulating the cash for the finishing kit so I've GOT the > time to go slow. I realize that makes me a lesser builder...and, > yeah, so will the fact I won't spend $14,000 on my panel, either. > I'm a working stiff building a working stiff's airplane at a > working stiff's pace. ________________________________________________________________________________
From: bcollinsrv7a(at)comcast.net (Bob Collins)
Subject: Re: Lesser builders
Date: Nov 17, 2005
> Bob, thank you for making me feel better about being one of those > lesser builders. thanks, But can you hurry up and get that (*&#*(& thing built so you can give me those dimensions? (g) Seriously -- or perhaps not -- I let my young kids (back whent hey cared) rivet and shoot the gun. Did I know they were going to ding it? You bet I did. So what. They set a rivet. When they realized they set a rivet, they smiled like crazy and they were proud. Sure, there was a smiley on it, and maybe a ding. But so what? They set a rivet. Talk about priceless. I have a rule for the kids in the neighborhood. Help with the airplane in any capacity and you get a free flight when it's done. "Helping" includes pulling a cable or shooting a rivet, even if you've never shot one before. Same thing. I work like a house afire during the day. Always something else to do. Maybe, after everyone's asleep, I'll sneak out to the garage and take way too much time making a part. And for a moment, I'll feel just a bit guilty while remembering Phil's page about maximizing productivity. But only for a moment. I'm not trying to maximize anything. At that time of day, you now, I just don't need another person telling me all the stuff I have to do. IN fact, I dn't have anybody telling me anything. I can squeeze a rivet by hand...and in the quiet of the night....I can hear the rivet sizzle. Then I can caress the beauty of a flush head rivet. And then move on.....eventually. Hey, I dig the folks who like the destination and don't care about the journey. I'm just not one of those people. I take side roads just to see where they'll go. Now if I could just find the road that leads to "distance between scarf joint and belly skin" Lane.... (g) ________________________________________________________________________________
From: bcollinsrv7a(at)comcast.net (Bob Collins)
Subject: Re: wing installation
Date: Nov 17, 2005
> > Bob, why not make it a geometry exercise? Somewhere in the plans (at > least for a -6) is the dihedral angle and you can supply the distance > from the fuselage side or centerline. A little trig will give you the > rise. If trig is long forgotten, post the angle and distance and 40 > people will give you the answer. You know how I always point out I flunked shop in high school. I was better in shop than I was i trig. (g) But, yeah, I thought of that this afternoon as I realized how hard it was going to be to get the information. Does Matronics host a trig group?(g) ________________________________________________________________________________
Date: Nov 17, 2005
From: Jim <n144hr(at)earthlink.net>
Subject: Re: Lesser builders
I don't believe there is a lesser builder. I feel that we are superior builders inasmuchas we have to be more reourceful. I took 5 years to build my aircraft and built a house and hangar in there. Actually. I'll bet we are the majority. I look down my nose at people who hire pros to build their airplane and then strut around with trophies. Mine has a lot of flaws but I BUILT IT. see it at: http://home.earthlink.net/~jlanglin44 jim ________________________________________________________________________________
Date: Nov 17, 2005
From: Jim <n144hr(at)earthlink.net>
Subject: Re: list fraud
Geez guys I'm sorry - it was supposed to be humor. I thought there might be a setting that would stop my posts from returning to me. I really apologize. jim -----Original Message----- From: gmcjetpilot(at)yahoo.com Subject: Re: RV-List: list fraud Jim, You are not the only one. I don't know how "they" do it, but the idiots that spend there time doing millicious or criminal activities never seem to tire. So don't feel bad. In fact many months ago I got e-mails from a member on this list. I recgonized the address. It was a clear scam. I relpyed and asked What the?. He replied back and said, Hey it was not me. I totally belived him. His email was hyjacked. Any computer experts out there if you have any info on this, we would love to hear. For me I have firewalls, anti-virus blocks and scans and on the web I give out as little info as possible!!!!! I also use my main email account for business / important personal use with known trusted companies or people, ONLY. I have my forum email address that I use on public forms and other non essential uses. I tend to get almost no BS activity on my main account, but my public account is attacked with Nigerian business offers and half of an estate for a deceased person with no family in the US. Oh boy my lucky day. I think the IDIOTS use the web and forum's, not just this one to scan for email address's. How they can use it I don't know, but change your password often. Also you can report them and get info on the email: First find there IP address in the header of the e-mail (you have to click a link to show this on the email page. Find out the provider, country of the email) http://www.webyield.net/domainquery.html Report them to: Internet Fraud Complaint Center http://www.ifccfbi.gov/cf1.asp Report it to the e-mail provider Or just ignore and delete. Remember NO legit company will ask you for your personal info, password or account info. Take Care George >From: "Jim" <n144hr(at)earthlink.net> >"RV3 list" , "RV List" >Subject: RV-List: list fraud > >Someone keeps sending me list email with my own address on it. >The really funny thing is the messages are exactly the same as >ones that I sent out earlier. Does anyone else have this problem >and how did you deal with it? I'm thinking of blocking email from >me would that >work? jim '05 HR2 --------------------------------- ________________________________________________________________________________
Subject: Re: Is it a bad idea for babies to fly in RV's??
Date: Nov 17, 2005
From: "Glaeser, Dennis A" <dennis.glaeser(at)eds.com>
Your wife's concern for hearing protection is valid IMHO. My kids flew with me occasionally when they were young, starting from babies held in my wife's lap (they're now 19 thru 25). If they are going to fly occasionally (a few times per year) it's probably not a big deal. Any regular exposure to the noise levels in our aircraft warrant protection - and that's tough to do with kids. First getting something the right size, and then getting them to actually wear it. A car seat in the back is certainly possible, and properly restrained probably as safe as the other seats for all practical purposes. Whether it's legal is another question. The regulations allow car seats to be strapped into a seat with a seat belt - no provision for strapping it into a baggage area (but no explicit exclusion either). You'd have to secure it in the manner specified by the manufacturer - which means installing a seat belt in the baggage area which emulates how it would be strapped into a seat. A call to the local FSDO might not be a bad idea, and maybe your insurance company. Of course, once the child turns 2 he/she must be in a seat with a seat belt (with or without a car seat). How often do you think you'll want/need to take the whole family flying? Will the trips be short/local or X-C? As usual, once the mission is defined, the vehicle to meet the criteria can be selected. Once you realize how much stuff you carry around with kids you'll be eyeing Cessna Caravans :-) Dennis Glaeser 7A Wings done - fuselage coming... -------------------------------------------- I have a couple questions: 1. When is a child old enough to fly in an RV (or any plane for that matter)?. My wife is concerned about hearing protection for the child. 2. Has anyone modified a -7 or -6 for a carseat to hold a child in the back? or is that even possible or safe? We are having a baby in 5 weeks and am concerned about whether the -7 is now going to work for our new family of 3. I still have another year and a half to go till completion of the -7. Should I just cut my losses and sell the -7 now (at fuse stage) and start on a -10? - Matt ________________________________________________________________________________
Date: Nov 17, 2005
From: Gerns25(at)netscape.net
Subject: Is it a bad idea for babies to fly in RV's??(not processed:
message from valid local sender) Matt, I have two kids (4 and 1 1/2 years) and am building a 7. Before this, I had a Kitfox Model III and my 4 year old loved that thing more than life itself. He first flew in it when he was 3. I was not able to get a car seat in it as it was too large to fit (I don't know about the RV, a small seat may fit but I think your kids feet would be all over the panel). I simply added some removable seat padding (raised him up so the shoulder harnesses were more effective) and then buckled him in the 4 point harness. I never took the 1 1/2 year old flying as I think he is too young to know not to touch certain things. As far as building the 7 vs. the 10...I guess it is all about economics. I would love a 10 but the extra costs make it not feasible at the moment. Besides, I live by the 80/20 rule which simply put is buy (or build) an airplane that meets your need 80% of the time. For the other 20% you can rent. In my case, and in the case of most of my pilot friends, we fly alone or with one other person 90% of the time. So, in short, my 7 will be perfect for me and for that rare time when the whole family wants to go, we will rent a 182 or go commercial. Keep building the 7. Darin Hawkes RV7 (N619PB res.) "Matt Johnson" wrote: > >I have a couple questions: > >1. When is a child old enough to fly in an RV (or any plane for that matter)?. My wife is concerned about hearing protection for the child. > >2. Has anyone modified a -7 or -6 for a carseat to hold a child in the back? or is that even possible or safe? > >We are having a baby in 5 weeks and am concerned about whether the -7 is now going to work for our new family of 3. I still have another >year and a half to go till completion of the -7. Should I just cut my losses and sell the -7 now (at fuse stage) and start on a -10? > >- Matt > > Switch to Netscape Internet Service. As low as $9.95 a month -- Sign up today at http://isp.netscape.com/register Netscape. Just the Net You Need. New! Netscape Toolbar for Internet Explorer Search from anywhere on the Web and block those annoying pop-ups. Download now at http://channels.netscape.com/ns/search/install.jsp ________________________________________________________________________________
Date: Nov 17, 2005
From: Gerns25(at)netscape.net
Subject: Is it a bad idea for babies to fly in RV's??(not processed:
message from valid local sender) Matt, Forgot the hearing protection question...My 4 year old used one of my DC headsets. I found that you can adjust the size to fit all but the smallest person in the world. They also make some youth sized headsets but like I said, the DC works fine and I had an extra. If you are flying with a baby, obviously they probably won't leave a headset on their head and they may fit into the category of "smallest person". My friend flys his 182 with his boy and has been flying with him since he was a baby. He would simply pad around his head and ears to try to minimize the noise. I don't know how well it protected but his boy would sleep for hours during flights. Darin "Matt Johnson" wrote: > >I have a couple questions: > >1. When is a child old enough to fly in an RV (or any plane for that matter)?. My wife is concerned about hearing protection for the child. > >2. Has anyone modified a -7 or -6 for a carseat to hold a child in the back? or is that even possible or safe? > >We are having a baby in 5 weeks and am concerned about whether the -7 is now going to work for our new family of 3. I still have another >year and a half to go till completion of the -7. Should I just cut my losses and sell the -7 now (at fuse stage) and start on a -10? > >- Matt > > Switch to Netscape Internet Service. As low as $9.95 a month -- Sign up today at http://isp.netscape.com/register Netscape. Just the Net You Need. New! Netscape Toolbar for Internet Explorer Search from anywhere on the Web and block those annoying pop-ups. Download now at http://channels.netscape.com/ns/search/install.jsp ________________________________________________________________________________
Date: Nov 17, 2005
From: "Matt Johnson" <matt(at)n559rv.com>
Subject: Re: Is it a bad idea for babies to fly in RV's??
(not processed: message from valid local sender) That is a good idea. As for your question about the flights, I would say the average flight time would be 45 min to 1 hour. - Matt -----Original Message----- From: "Glaeser, Dennis A" <dennis.glaeser(at)eds.com> Date: Thu, 17 Nov 2005 17:31:34 -0500 Subject: RV-List: Re: Is it a bad idea for babies to fly in RV's?? > > > Your wife's concern for hearing protection is valid IMHO. My kids flew > with me occasionally when they were young, starting from babies held in > my wife's lap (they're now 19 thru 25). If they are going to fly > occasionally (a few times per year) it's probably not a big deal. Any > regular exposure to the noise levels in our aircraft warrant protection > - and that's tough to do with kids. First getting something the right > size, and then getting them to actually wear it. > > A car seat in the back is certainly possible, and properly restrained > probably as safe as the other seats for all practical purposes. > Whether > it's legal is another question. The regulations allow car seats to be > strapped into a seat with a seat belt - no provision for strapping it > into a baggage area (but no explicit exclusion either). You'd have to > secure it in the manner specified by the manufacturer - which means > installing a seat belt in the baggage area which emulates how it would > be strapped into a seat. A call to the local FSDO might not be a bad > idea, and maybe your insurance company. > > Of course, once the child turns 2 he/she must be in a seat with a seat > belt (with or without a car seat). > > How often do you think you'll want/need to take the whole family > flying? > Will the trips be short/local or X-C? As usual, once the mission is > defined, the vehicle to meet the criteria can be selected. Once you > realize how much stuff you carry around with kids you'll be eyeing > Cessna Caravans :-) > > Dennis Glaeser > 7A Wings done - fuselage coming... > > -------------------------------------------- > > > I have a couple questions: > > 1. When is a child old enough to fly in an RV (or any plane for > that matter)?. > My wife is concerned about hearing protection for the child. > > 2. Has anyone modified a -7 or -6 for a carseat to hold a child > in the back? or > is that even possible or safe? > > We are having a baby in 5 weeks and am concerned about whether > the -7 is now going > to work for our new family of 3. I still have another > year and a half to go till completion of the -7. Should I just > cut my losses and > sell the -7 now (at fuse stage) and start on a -10? > > - Matt > > > > > > ________________________________________________________________________________
From: RobHickman(at)aol.com
Date: Nov 17, 2005
Subject: Re: Is it a bad idea for babies to fly in RV's??
I have been flying with my kids in my RV-4 for 6 years now, they are 10, 12, and 14. I had a set of the little kids headsets for them and they never did like them. Until recently they always used LightSpeed headsets. The large ear cushions on the LightSpeed headsets seemed to work very good for them. After spending the last 3 years at Oshkosh working in our booth they discovered that Bose has free pop in their booth and guess what? Now the LightSpeed headsets hurt their heads and only the Bose Headsets will possibly do. Now the hard decision.. We have an RV-4 and are building a RV-10. I have flown a number of times 3 different RV-10's and it is a great plane and I can't wait to finish mine. For the pure joy of flying nothing I have ever flown can touch the RV-4. I just got back from flying over to the airport to get my flight Physical, of course I had to check what the earth looked like upside down and make sure that the runway was clear before I landed :) After a busy day at work it is amazing what a 30 minute flight can do for your stress level. If you want an airplane for traveling with 2 or more people start the RV-10, if you want a plane for mostly just flying around finish the RV-7. My neighbor sold his Lancair 320 last year and purchased a Bonanza for hauling his two kids along. The kids almost never fly in it and he really misses his Lancair, this month is annual time for it so that should be even more fun. When I actually finish the RV-10 and my wife says one must go.... I am really going to miss her. Rob Hickman N401RH RV-4 #40204 RV-10 Under Construction. ________________________________________________________________________________
From: "Trevor Mills" <millstrj(at)ozemail.com.au>
Subject: F-810A
Date: Nov 18, 2005
I am suffering from spending too much time away from my project, Can anyone tell me what the F-810A is ? The section of the manual is Upper Skins and says that the F810A to the F-818PP. Is this for an 8 A. or have I just lost the plot ? Thanks Trevor Mills 80605. ________________________________________________________________________________
From: "Greg@itmack" <greg(at)itmack.com>
Subject: Re: F-810A
Date: Nov 18, 2005
G'day Trevor, it's the upper part of the F810 bulkhead and it will be riveted to the F819. Greg > > I am suffering from spending too much time away from my project, Can anyone tell me what the F-810A is ? > > The section of the manual is Upper Skins and says that the F810A to the F-818PP. > > Is this for an 8 A. or have I just lost the plot ? > > Thanks > > Trevor Mills 80605. > > ________________________________________________________________________________
From: "Ron Schreck" <ronschreck(at)alltel.net>
Subject: Re: Wing Installation
Date: Nov 18, 2005
Listers, OK, this has gone on long enough. If it wasn't such a pitiful response from this list it would be funny. Bob is asking someone with access to an RV-7 to take one simple measurement. In return he has got nothing but opinions. He doesn't want your advice, opinion, philosophy or standard protocol for top or bottom posting. HE JUST WANTS A &* %** %# MEASUREMENT! I really think Bob is being too nice. He has asked numerous times and hasn't lost total patience. I have! I will repeat his simple request: >Now, please. I beg you. Can you take a moment to drop a tape > measure from the scarf joint and tell me the distance to the belly?We'll make it simple. Fill in this form.... The distance from the floor to the scarf joint is _______ inches. (I'm sure Bob will accept measurements in centimeters if that is your preference.) If you don't have access to a RV-7 don't answer. If you have anRV-7 but don't have a tape measure, don't answer. If you have an opinion, advice, philosophy and no measurement, don't answer. If you have flames and no measurement, don't answer.Ron SchreckRV-8 (But wish it was a RV-7 just for Bob's sake) > > Bob, why not make it a geometry exercise? Somewhere in the plans (at > least for a -6) is the dihedral angle and you can supply the distance > from the fuselage side or centerline. A little trig will give you the > rise. If trig is long forgotten, post the angle and distance and 40 > people will give you the answer. You know how I always point out I flunked shop in high school. I was better in shop than I was i trig. (g) But, yeah, I thought of that this afternoon as I realized how hard it was going to be to get the information. Does Matronics host a trig group?(g) ________________________________________________________________________________
Date: Nov 18, 2005
From: sarg314 <sarg314(at)comcast.net>
Subject: space above cooling plenum
I am making a fiberglass cooling plenum and am trying to decide how much spce to provide between the upper cowl and the top of the plenum. Right now it is at least 1/4" everywhere, except at cyl. #1 which is pretty tight. I'm sanding down a foam mold to do the lay-up, so I can sand it further and create more space. For those of you who have made plenums, can you advise me if 1/4" is enough clearance? -- Tom Sargent, RV-6A, baffles. ________________________________________________________________________________
From: "Doug Medema" <doug.medema(at)comcast.net>
Subject: Interior and paint scheme pictures
Date: Nov 18, 2005
I've made up a real simple web site that has pictures of my Flightline Interior installed as well as some pictures of a model I made to try out some different paint schemes. Check it out: http://home.comcast.net/~doug.medema/ Doug Medema RV-6A N276DM (needs a condition inspection this month -- 2 years already!) ________________________________________________________________________________
Date: Nov 18, 2005
From: Darrell Reiley <lifeofreiley2003(at)yahoo.com>
Subject: Central Texas RV'ers
Join the fraternity of Texas RV'ers... CenTex_RV_Aircraft-subscribe(at)yahoogroups.com --------------------------------- ________________________________________________________________________________
Date: Nov 19, 2005
From: Jordan Grant <gra9933(at)bellsouth.net>
Subject: Re: Fuel System discussion
>Thanks for the response and photos. Good info on both the gascolator and valve. > > You betcha. >Is your AFPinstall004 photo a later view of the same place as mount 1, 2, 3, and 4 >are? I can't tell for sure but if it is, I can see how your flow transducer is >attached. > > > I should have been more specific on those photos. The AFPinstall004 is my actual installation, while the other 4 photos are from somebody else's installation - I don't really remember for sure who it was. I think it may have been Dan Checkoway. I used those to help me with mine. Like I said, my flow transducer is wedged in there but I think there are probably better solutions out there. >I was thinking about my valve being installed as yours is - with the addition >of fuel guages on either side of the valve (valve points to the pertinent guage). > > > I think your VM1000 has fuel quantity functions, doesn't it? I guess you just want some redundancy? >I already have some wiring going through the spar penetration provided for in the >kit so I may need to place my pump differently. > > > I'm not sure what you mean here. I put a bunch of wiring through the spar penetration, too. You just have to snake it around the fuel tubes in there - no big deal. >>From what I can see from your photos, your system is plumbed: > >Tank(s) to valve >Valve to boost pump >Boost pump to filter >Filter to flow transducer >Flow transducer to firewall > >>From the firewall, I know that the pressure transducer, mechanical pump, and >injection system still need connections - any info on the forward side would be >appreciated. Where does your fuel line(s), Purge cable, throttle cable, mixture >cable, and prop cable go through the firewall. > > > That's correct. After that: Firewall to Mech fuel pump Mech fuel pump to throttle body Throttle body to distribution "spider" "Spider" to cylinders Purge Line: In my picture of the engine installation, you can see the fuel purge line coming off of the valve, going through a grommet in the baffles, and connecting to a bulkhead fitting on the upper/right firewall. From there, the fuel is routed via 1/4" aluminum tubing down the side of the aircraft, right next to the right side fuel vent line. I added another bulkhead fitting next to the fuel vent line fitting in the forward wing root area. From there, a short length of tubing connects that fitting to the fuel tank fitting. The fuel tank just has a simple bulkhead fitting with a short length of tubing inside it that dumps the purge fuel in the second bay of the fuel tank. I wanted the return fuel in the second bay so that the hot fuel doesn't just get immediately pumped out again when doing the purge operation. Purge Cable: You can see that in the picture as well. After going through the baffles, it just goes right through the firewall in a convenient place - it mostly depends on where you want to mount the purge handle on your instrument panel engine control panel.Note the small angle that is bolted to the upper engine. I just used an Adel clamp around the purge cable and bolted to that small angle to secure it. Throttle Cable/Mixture Cable: I'm going to send a couple of separate E-mails with pictures of stuff. The mixture cable is probably the trickiest. I'm told its a real pain for nose-draggers. I had to use the 'one-hole' firewall penetration fitting from aircraft spruce because I needed the cable to penetrate the firewall at an angle. >Additionally, it looks like your purge valve is mounted standing up - mine is >mounted laying down. The stand-up version allows for a nicer mounting of cable. >Guess I need to contact AFP about getting the other version. I'm also using a Sam >James cowl and plenum so the stand-up purge valve is even more important for that >reason. > >Looks like you have a system with a lot of similarities to mine - so I may come back >with some more ????? > ts kind of hard to explain these things in E-mail sometimes, so if some of that doesn't make sense, send me your question. Jordan Grant Painting/Assembling ________________________________________________________________________________
From: "Jeff Dowling" <shempdowling2(at)earthlink.net>
Subject: Re: Interior and paint scheme pictures
Date: Nov 19, 2005
Wow, your sure putting in the time. Im sure it will come out nice. I still havent painted my 6a and have been thinking about schemes for 3 years while photographing hundreds of them. I finally figured out what made one scheme catch my eye while the other didnt, even though they were very similar. I was speaking with the owner of a 6a at OshKosh last summer and was complimenting him on his paint job. Its a very common 2 tone, white top, red bottom with a couple of stripes separating them mid way through the fuse. He mentioned the trick is to blend the significant color changes with an intermediate color(s). In his case, he had the following: red top, 1/2"black stripe,1/2"grey stripe, then white. I have pictures if you would like. The revealing thing to me is that the plane next to him is red and white with a large gray stripe and doesnt look nearly as good imo. He had a lot of lookers for a simple paint job. Either way, its your baby and you have to paint it the way you like. If you're looking for opinions, I like the fuse striping with no blue and white colors together. One of your last photos shows just red and blue which I think looks good. Good luck. Shemp Hoping to paint one day. ----- Original Message ----- From: "Doug Medema" <doug.medema(at)comcast.net> Subject: RV-List: Interior and paint scheme pictures > > I've made up a real simple web site that has pictures of my > Flightline Interior installed > as well as some pictures of a model I made to try out some > different paint schemes. > > Check it out: http://home.comcast.net/~doug.medema/ > > Doug Medema > RV-6A N276DM (needs a condition inspection this month -- 2 > years already!) > > > ________________________________________________________________________________
From: "Terry Watson" <terry(at)tcwatson.com>
Subject: RE: Wing installation
Date: Nov 19, 2005
Bob, I have found lots of uses for the moving dollies that harbor freight often has on sale for about $16. It is a simple platform of maybe 1" thick by 5" wide boards (Asian standard sizes, maybe?) with carpet wrapped around the upper boards, and big casters under each corner. The overall size is something like 16" x 22". You might strap an adjustable plastic sawhorse to one or two of these. I bought the first ones just to get the casters for my wing storage stand. They were less expensive that way than without the wood frame. Terry RV-8A finishing? Seattle You know those carts they have at Home Depot for carring drywall and stuff horizontally? It's basically the same thing. The problem I have with "help" is I can get it in short bursts (I do most of my work either late in the evening or just after everyone goes to work in the morning). So this will provide a real safety net for the wing in case (a) somebody drops an end or (b) it has to -- for reasons of resources -- it has to sit for a bit until the next helper(s) can be found. It will also give me a place to put the wing when I bring it up from the cradle (currently in the family room) so I don't have to put it on the snow outside. And it automatically would provide support once one wing is in place before attaching the next one. I plan to adjust the height so it's consistent with the dihedral and applies a good, solid support along the main spar. It only take about 20 minutes to build, will provide a nice level of safety, save time, and when I'm done I can just take it apart and burn it or reuse the pieces and I don't have a dilapidated office chair to pay to get rid of (g) ________________________________________________________________________________
From: "Jim" <n144hr(at)earthlink.net>
"RV3 list" , "RV List"
Subject: overhauling mags
Date: Nov 19, 2005
INNOCENT GLOBAL 0.0000 1.0000 -4.4912;INNOCENT GLOBAL 0.0000 1.0000 -4.4912 Hi gang - Well it looks like a reasonably priced overhaul or rebuild of your mags has gone down the tubes. You can thank your FAA for that. In order to rebuild and certify aircraft parts the requirements for a shop are intolerable. My cousin would do the best job you could pay for but he would have to completely change his shop setup. The OH shop would have to be contained in it's own separate environment and all parts would have to have cetification and be kept separate from any non-certified parts and hardware - this includes screws, washers, etc. I agree with him that this is too much trouble to go to for a part time activity. Given the necessary changes, etc. it wouldn't pencil out for the consumer. He would have to charge the same as any shop. We haven't even addressed the insurance requirements. Sorry to get your hopes up. On the other hand, if the owner didn't care about an 8313 or whatever it is, it might be a different story. jim ________________________________________________________________________________
From: "Larry Pardue" <n5lp(at)warpdriveonline.com>
Subject: TruTrak ADI
Date: Nov 19, 2005
Howdy, Today I had the opportunity to complete the installation of, and fly, a TruTrak ADI. TruTrak does not really characterize it, but I would call it a pseudo attitude indicator with track information. Flying the instrument was interesting. It is quite a bit different than an attitude indicator as it does not indicate actual attitude. The pseudo pitch information is from solid state gyros and rate of climb information. In an high performance airplane like an RV you get much bigger pseudo pitch deflections than you are used to. It looked to me like someone that was not used to flying an attitude indicator in IFC would find this instrument a bit easier as you will hold altitude pretty well if you just line up the level flight balls. For someone really used to an AI I think it would be quite a transition. Long ingrained habits do not work well with this instrument. As in my Dynon EFIS D-10A, things also seem a little delayed and jiggly, compared to actual physical gyros, not really that big a deal. That real downer is that this instrument uses, like the XM antenna in my Garmin 396, a very magnetic GPS antenna. This is completely inappropriate in an aluminum airplane and makes it very difficult to mount the antenna in a position that does not direly affect the magnetic compass. These companies badly need to find a supplier without magnets, for the GA market. By the way, this instrument is a killer substitute for a turn coordinator. Larry Pardue Carlsbad, NM RV-6 N441LP Flying http://n5lp.net ________________________________________________________________________________
From: "Ed Holyoke" <bicyclop(at)pacbell.net>
Subject: TruTrak ADI
Date: Nov 19, 2005
Howdy Larry, GPS antennas can be had here (and I'm sure other places too): http://www.rst-engr.com/rst/catalog/gps_antenna.html or you could cut 'em open like Dan did to get rid of the magnet. Please post follow ups on flying the ADI. I'm thinking about using it as primary and I'd like to hear if it grows on you as you fly it more. Pax, Ed Holyoke >Howdy, That real downer is that this instrument uses, like the XM antenna in my Garmin 396, a very magnetic GPS antenna. This is completely inappropriate in an aluminum airplane and makes it very difficult to mount the antenna in a position that does not direly affect the magnetic compass. These companies badly need to find a supplier without magnets, for the GA market. By the way, this instrument is a killer substitute for a turn coordinator. Larry Pardue Carlsbad, NM RV-6 N441LP Flying http://n5lp.net ________________________________________________________________________________
Date: Nov 20, 2005
From: "DEAN PSIROPOULOS" <dean.psiropoulos(at)verizon.net>
Subject: Crossover exhaust.
Question on exhaust: Parallel valve Lycoming 4 cylinder engine. Is there a GOOD reason the front two pipes have to cross over before they go out the cowling? Everyone says that Lycomings have to have an oil cooler because the oil runs hot. Gee I wonder why...two hot exhaust pipes run right past the front of the oil sump and dump gobs of heat into the oil (in addition to the rear cylinders heating up the sides of the sump)!!! So why not trash this exhaust pipe configuration and go to a simple 2 into 1 set up on each side of the engine? Just bring the two pipes together off the same side and dump it out the cowling without crossing over in front of the oil pan. A Lancair 360 builder I know built his own exhaust like this from Aircraft Spruce parts. He says the crossover setup actually creates back pressure that robs engine power. Airplane isn't flying yet but I certainly see his logic in doing it. Another Q200 builder did the same thing with his 0-200 Continental engine and says there has been a noticeable difference in under-cowl temps (and no engine performance degradation). I can't believe this hasn't come up before, anybody know the answer? What wives-tail or urban legend says the exhaust has to crossover? Is this another thing we builders do just because production aircraft did it and because everyone else does it? Larry Vetterman why aren't you building NON-crossover exhaust? Dean Psiropoulos RV-6A N197DM Installing exhaust ________________________________________________________________________________
From: Kevin Horton <khorton01(at)rogers.com>
Subject: Re: Crossover exhaust.
Date: Nov 20, 2005
On 20 Nov 2005, at 01:06, DEAN PSIROPOULOS wrote: > > > What wives-tail or urban legend says the exhaust > has to crossover? Is this another thing we builders do just because > production aircraft did it and because everyone else does it? Larry > Vetterman why aren't you building NON-crossover exhaust? CAFE Foundation testing suggests that a well tuned 4 into 1 exhaust system would probably make more power than a cross-over system. Note that they did not actually measure horsepower. They put pressure probes in the intake and exhaust system, and measured the intake and exhaust ports and looked at what the pressure values were when the valves were open. http://www.cafefoundation.org/aprs/EPG%20PART%20IV.pdf They describe the theory behind a cross-over design on page 6 of the pdf file. The conclusions on the last two pages are worth reading. There are more details on how they measured the pressures here: http://www.cafefoundation.org/aprs/epg.pdf Kevin Horton RV-8 (finishing kit) Ottawa, Canada http://www.kilohotel.com/rv8 ________________________________________________________________________________
From: "Larry Pardue" <n5lp(at)warpdriveonline.com>
Subject: Re: TruTrak ADI
Date: Nov 20, 2005
> > Howdy Larry, > > GPS antennas can be had here (and I'm sure other places too): > > http://www.rst-engr.com/rst/catalog/gps_antenna.html > > or you could cut 'em open like Dan did to get rid of the magnet. > > Please post follow ups on flying the ADI. Excellent tip on the RST link. I wonder if the connector on the ADI antenna is one of the ones listed. It is tiny, something like 3 mm diameter and one I haven't seen before. Even if RST will sell the proper antenna it is a pity that one should have to buy another antenna. When I saw the magnet on this aircraft antenna and old phrase involving a boar hog came to mind. I probably won't post follow ups as this instrument is not in my airplane and I won't get a chance to fly it that often. Regards, Larry Pardue Carlsbad, NM RV-6 N441LP Flying http://n5lp.net ________________________________________________________________________________
From: "Sherri & Paul Richardson" <prichar(at)mail.win.org>
Subject: Re: TruTrak ADI
Date: Nov 20, 2005
We were able to take our magnet out by positioning the antenna with magnet on a steel beam and then prying the antenna off of it. Works very well right next to the compass now. Paul Richardson 106RV with Trutrak ADI > From: "Larry Pardue" <n5lp(at)warpdriveonline.com> > Subject: RV-List: TruTrak ADI > ........ > That real downer is that this instrument uses, like the XM antenna in my > Garmin 396, a very magnetic GPS antenna. This is completely inappropriate > in an aluminum airplane and makes it very difficult to mount the antenna > in > a position that does not direly affect the magnetic compass. These > companies badly need to find a supplier without magnets, for the GA > market. > > By the way, this instrument is a killer substitute for a turn coordinator. > > Larry Pardue > Carlsbad, NM > > RV-6 N441LP Flying > http://n5lp.net ________________________________________________________________________________
From: "George Inman" <ghinman(at)mts.net>
Subject: space above cooling plenum
Date: Nov 20, 2005
I am making a fiberglass cooling plenum and am trying to decide how much spce to provide between the upper cowl and the top of the plenum. Right now it is at least 1/4" everywhere, except at cyl. #1 which is pretty tight. I'm sanding down a foam mold to do the lay-up, so I can sand it further and create more space. For those of you who have made plenums, can you advise me if 1/4" is enough clearance? -- Tom Sargent, RV-6A, baffles. TOM; The following is a quote from the installation guide for van's baffle kit. STEP I I - BAFFLE TO COWL, GAP CLEARANCE TRIM: Trim for baffle to upper cowl, gap clearance. Gap should be 3/8" min. 1/2" max. To prevent cowl chafing, cutting the airseal fabric or section blowout. The engine cowl is attached rigidly to the airframe while the engine is free to move around quite a bit on the shock mounts from "G" loads and during start up and shut down. For this reason, accurate clearance is important. . George Inman ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)earthlink.net>
Subject: space above cooling plenum
Date: Nov 20, 2005
> > I am making a fiberglass cooling plenum and am trying to > decide how much > spce to provide between the upper cowl and the top of the plenum. > Right now it is at least 1/4" everywhere, except at cyl. #1 > which is pretty tight. I'm sanding down a foam mold to do > the lay-up, so I can sand it further and create more space. > For those of you who have made plenums, can you advise me if > 1/4" is enough clearance? > -- > Tom Sargent, RV-6A, baffles. Tom, I don't have a plenum, but I'd sure think 1/4" would be asking for trouble, especially if it is towards the outboard top of a cylinder. The engine rotates about its fore/aft axis a lot more than one can imagine, when you shut down or start up. I know also that my alternator pulley rubs from time to time, and it is probably 3/8" from the cowl. That would be more from up/down motion, such as g loads. Watch someone start their RV with the cowl off sometime, for example, after they change oil, and you will be amazed. Alex Peterson RV6-A N66AP 691 hours Maple Grove, MN ________________________________________________________________________________
From: "Steve Kiekover" <stneki(at)hotmail.com>
Subject: Senenich prop wanted.
Date: Nov 20, 2005
Wanted Sensenich prop for RV-7A with O-360. Please email me or call 616-402-0038 ask for Steve ________________________________________________________________________________
Date: Nov 20, 2005
From: <gmcjetpilot(at)yahoo.com>
Subject: RV: Crossover exhaust (best exhaust & where heat comes from)
Dear Dean: Good question but the exhaust pipes near the sump have nothing to do with oil temp and the "Y" exhaust pipe is the worst type you can have for making HP. (I'LL EXPLAIN BELOW) >From: "DEAN PSIROPOULOS" ><dean.psiropoulos(at)verizon.net> >Subject: RV-List: Crossover exhaust. > >Question on exhaust: > >Parallel valve Lycoming 4 cylinder engine. Is >there a GOOD reason the front two pipes have >to cross over before they go out the cowling? >Everyone says that Lycomings have to have an >oil cooler because the oil runs hot. Gee I >wonder why...two hot exhaust pipes run right >past the front of the oil sump and dump gobs of >heat into the oil (in addition to the rear >cylinders heating up the sides of the sump)!!! The Exhaust is not heating the sump and oil. The valves are heating the oil. The process or byproduct of combustion is (mechanical work/power and heat), LOTS OF HEAT. The valves are the hottest part and cooled by oil. Those drain tubes the run from the head to the sump are full of very very hot oil from cooling the valves. The oil temp off the valves is 20F-25F hotter than what you read on the oil temp gauge! Dont worry about the exhaust. The sump is giving off heat not absorbing it. If the exhaust is heating the oil it is worth 1 degree F. If you where worried you could bond insulation on the sump but think you would find you would increase oil temp. The pipes would have to transfer their temp thru convection or radiant. EGT is say 1400F near the port flange, but by the time it makes it down further it mixes with air and has given heat off and is less than 1000F. The radiant heat 6" away is not that great. There is lots of air blowing around in the lower cowl also. THE BIGGEST PEOBLEM IS THE EXHAUST is HEATING THE INTAKE TUBES. THIS is WHERE YOU SHOULD WORRY ABOUT exhaust heat. Off the topic, but true. >So why not trash this exhaust pipe configuration >and go to a simple 2 into 1 set up on each side of >the engine? Just bring the two pipes together off >the same side and dump it out the cowling without >crossing over in front of the oil pan. A Lancair >360 builder I know built his own exhaust like this >from Aircraft Spruce parts. He says the crossover >setup actually creates back pressure that robs >engine power. Airplane isn't flying yet but I certainly >see his logic in doing it. Another Q200 builder did >the same thing with his 0-200 Continental engine >and says there has been a noticeable difference in >under-cowl temps (and no engine performance >degradation). I can't believe this hasn't come up >before, anybody know the answer? What wives-tail >or urban legend says the exhaust has to crossover? The "Y" exhaust is the worst. This in not opinion this is fact born out by flight test and dyno runs. Your buddies do not know what or how a Lycoming fires and how exhaust work. Because the firing order is 1-3 than 2-4 (meaning the two cylinders on one side fire right after each other. You are trying to pump two cylinders into one collector at one time). The "Y" is simple and easy to make, BUT the worst exhaust system you can make. Tell your buddies they would be better off with 4 separate pipes. Really 4-separate pipes are not bad and really better than a "Y" pipe. Vetterman makes these 4into4's. A "Y" pipe is easy and works but it adds nothing. However factory exhaust on Pipers and Cessnas are worse, so if you want to do that fine but you may be loosing 15-20 HP over the the best exhaust (WHICH IS NOT A CROSS OVER). Also I doubt the "Y" pipe will lower oil temp. In fact if you properly install a proper SW cooler (Stewart Warner/South Wind not a clone cooler) you will not have a oil temp problem. >Is this another thing we builders do just >because production aircraft did it and because >everyone else does it? Larry Vetterman why >aren't you building NON-crossover exhaust? Because the 2 into 1 "Y" is crap. He does make the 4-into-4. Look exhaust always has some back-pressure during the middle later stages of the exhaust cycle. In this part of cycle 4 inch straight pipes stub pipes sticking right out the side of the cowl would be best. However not practical and The REAL magic is SCAVIGING (which stubs have none). You want the exhaust port to see negative pressure just before it closes. This is the point the intake is also open at the same time (called overlap). This promotes the incoming fuel air mixture entering the cylinder, in other words there is no backpressure at the intake port at the start of the intake cycle. You want the cylinder to be totally evacuated of exhaust and even a little suck or scavenge at the start of the intake valve opening. You also want a little scavenging at the the EVO (exhaust valve opening). The 4-into-1 does this well. The down side is you need 19-30 inches of collector to optimize the 4-into-1 effect. However even a short 10" collector will provide free HP, at least over any other exhaust and will provide more even power between cylinders. (read the caf foundation 3-part reports on the web cafefoundation.org, and write EAA that they should support and publish CF articles.) BTW cross over is not that great due to odd length pipe lengths. It thus produces uneven power from the different cylinders. The hand down winner is 4-into-1. Tied for second is 4 into 4 and cross over. A distant last place is a "Y" pipe. >Dean Psiropoulos Install your Vetterman as is now and go fly. You could consider ceramic coating but DON'T TAPE THEM IN HEAT WRAP, it will crack the pipe. Vettterman does not like the ceramic but it is gaining favor. IF you want the best performance exhaust sell the vetterman and get a 4-into-1 from aircraftexhaust systems in MN. (You have a "A" model RV and its hard to make a true tuned tube length 4into1 with a nose gear in the way, but AE can do it if you want. Tell them RV7 George sent you.) http://www.aircraftexhaust.net/ DON'T let your buddies talk you into Y pipes and you will have no oil temp problems if you use a SW cooler. The pipes are not the problem. If any one argues that the "Y" pipe does not loose HP have them read the Cafe Reports, it is obvious what the best is. PS: Consider ceramic coating inside AND outside the pipes. You cannot coat the pipe where the heat muff. In fact you should not coat the entire length of the pipe withthe heat muff, but the other pipes can be coated from exhaust flange to the aft end or logical slip joint. I do not NOT recommend leaving just a band of pipe un-coated where the heat muff. The discontinuity in the middle of a pipe could cause a crack (due to thermal stress). George --------------------------------- ________________________________________________________________________________
Date: Nov 20, 2005
From: Darrell Reiley <lifeofreiley2003(at)yahoo.com>
Subject: Re: Senenich prop wanted.
I believe there's one for sale on Vansairforce.net.. do no archive Steve Kiekover wrote: Wanted Sensenich prop for RV-7A with O-360. Please email me or call 616-402-0038 ask for Steve Darrell RV7A - 622DR Reserved --------------------------------- ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Fw: Vetterman Exhaust
Date: Nov 20, 2005
----- Original Message ----- From: Larry & Cathy Vetterman Subject: Re: Vetterman Exhaust My response is simple, The pipes do not heat up the oil. The mass airflow over the cylinders and then over the pipes actually helps cool the engine,ie cylinder temps which translates into oil temps. If you don't believe me, install the exhaust wrap on the system (insulating blamket) that is becoming popular and watch your cylinder temps and oil temps go up then watch your system melt off of the engine. This wrap is supposed to keep the engine conmpartment ie. cowling cool. Nope it does'nt work that way as it goes against all air cooled engine theory. Why don't we connect two pipes into one one each side. It is so simple to do it that way but because Lycoming chose to make the firing order 1324 on most 4 cylinder engines, that is front to back , placing a simple Y system exhaust costs about 10 to 14 percent power. Because of this front to back firing order, 2 exhaust pulses are try to occupy the same tubing area at the same time. It creates a large and uneven back pressure on the cylinders and creates what is know as a dirty charge on the intake stroke. This is just a simple over view as it is more complex than stated. We didn't invent exhaust systems for the 4 cylinder Lycoming but I have personally tried every comination that we could get under the" Hood" and the crossover provides the best of the four things desired. 1. Good power at 65 to 75 percent power. 2 Adequate room for cabin and carb heat muffs. 3. By design, breakage is kept to a minimum so you can fly to destinations far from home and not worry about exhaust problems. 4. the system is affordable-- there are systems out there that claim increased power etc. at twice the cost. I have tried them and my RV just doesn't seem to go any faster with other designs. So there it is. I invite any one to call and discuss this with me. Regards Larry D. Veterman ----- Original Message ----- From: LarryRobertHelming To: vetxaust(at)gwtc.net Sent: Sunday, November 20, 2005 5:41 AM Subject: Vetterman Exhaust Picked this up and forwarded to you from the RV-List. I too am interested in your response. Thanks. Indiana Larry in Evansville, RV7 Tip Up SunSeeker Question on exhaust: Parallel valve Lycoming 4 cylinder engine. Is there a GOOD reason the front two pipes have to cross over before they go out the cowling? Everyone says that Lycomings have to have an oil cooler because the oil runs hot. Gee I wonder why...two hot exhaust pipes run right past the front of the oil sump and dump gobs of heat into the oil (in addition to the rear cylinders heating up the sides of the sump)!!! So why not trash this exhaust pipe configuration and go to a simple 2 into 1 set up on each side of the engine? Just bring the two pipes together off the same side and dump it out the cowling without crossing over in front of the oil pan. A Lancair 360 builder I know built his own exhaust like this from Aircraft Spruce parts. He says the crossover setup actually creates back pressure that robs engine power. Airplane isn't flying yet but I certainly see his logic in doing it. Another Q200 builder did the same thing with his 0-200 Continental engine and says there has been a noticeable difference in under-cowl temps (and no engine performance degradation). I can't believe this hasn't come up before, anybody know the answer? What wives-tail or urban legend says the exhaust has to crossover? Is this another thing we builders do just because production aircraft did it and because everyone else does it? Larry Vetterman why aren't you building NON-crossover exhaust? Dean Psiropoulos RV-6A N197DM Installing exhaust ________________________________________________________________________________
From: "Doug Medema" <doug.medema(at)comcast.net>
Subject: Paint scheme question
Date: Nov 20, 2005
If you looked at my website after my previous post, you know I'm seriously contemplating painting my plane a dark blue (actually Chevrolet Indigo Blue like on my TrailBlazer.) I know a dark colored car can get very hot inside but am wondering if it makes much difference on an RV. We have the clear canopy and mine already has a black glareshield. The only area in the cockpit that would be affected is the area over the back of the baggage compartment. So, any of you that have dark paint on the top -- does your cockpit get really hot in the sun, or do you think it is about the same as a lighter color? Thanks, Doug Medema RV-6A N276DM down for 2nd condition inspection. ________________________________________________________________________________
From: Tailgummer(at)aol.com
Date: Nov 21, 2005
Subject: Hangar space @ CNO available
Hangar space @ CNO for an RV sized aircraft will be available immediately. If interested please call me. John D'Onofrio Cell # (949)394-1910. _Tailgummer(at)aol.com_ (mailto:Tailgummer(at)aol.com) ________________________________________________________________________________
From: "Stein Bruch" <stein(at)steinair.com>
Subject: Paint scheme question
Date: Nov 21, 2005
Hi Doug, Go for the dark color - I like to see some color on RV's! My older RV6 is Black on top and my "almost finished" new RV6 is entirely White. In all reality not much difference at all when flying, and frankly not much difference on the ground. In the hot sun, they both are hotter than heck under that big piece of glass until you get moving, but once flying everything is ok. There's sure to be debate about the darker vs. light colors, but the reality is that it really doesn't make much difference at all. Just my 2 cents as usual! Cheers, Stein. -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Doug Medema Subject: RV-List: Paint scheme question If you looked at my website after my previous post, you know I'm seriously contemplating painting my plane a dark blue (actually Chevrolet Indigo Blue like on my TrailBlazer.) I know a dark colored car can get very hot inside but am wondering if it makes much difference on an RV. We have the clear canopy and mine already has a black glareshield. The only area in the cockpit that would be affected is the area over the back of the baggage compartment. So, any of you that have dark paint on the top -- does your cockpit get really hot in the sun, or do you think it is about the same as a lighter color? Thanks, Doug Medema RV-6A N276DM down for 2nd condition inspection. ________________________________________________________________________________
From: "Joe & Jan Connell" <jconnell(at)rconnect.com>
Subject: RV-9A: Relationship between top cowl and prop spinner back-plate
Date: Nov 21, 2005
Gentlemen, At the initial fitting of the top cowl on my RV-9A/O-320/fixed pitch, I find front of the top cowl is not parallel to the prop spinner back plate when viewed from the side. At the top the clearance is 1/4" and at the mid-point the clearance is 1/2". When I add the bottom cowl I would expect the clearance at the of the back will approach 3/4". This is with the cowl resting on top of the forward skin. The engine mount is tight against the firewall at all points. The engine is tight against the Lord mounts (Dynafocal-1). The rubber mounts are installed correctly: top has washer and thin hard rubber away from engine, bottom has thin hard rubber and washer next to engine. The spinner is positioned by using 6 2 1/4" pieces of tubing and bolts. I'm not sure if the top cowl is deformed and perhaps a heat gun could be used to change its alignment. My thanks to Dan Checkoway for his sage advice. He related this is a common problem and the solution is to use foam and fiberglass fill to establish the proper clearance around the spinner. Any additional idea fellows? Many thanks, Joe Connell Stewartville, MN RV-9A, N95JJ ________________________________________________________________________________
Date: Nov 21, 2005
Subject: Is it a bad idea for babies to fly in RV's??
From: "John Allen" <fliier(at)altrionet.com>
What worked for us was to take those throwaway foam earplugs, compress the two ends until flattened into a little pancake,then use a regular paper hole punch ( the single hole kind)=A0to punch=A0out a "core"=A0 These mini-earplugs were about the right size for the baby. Use a needle and some upholstery thread to attach the two plugs together.=A0 That way it is less likely one of the plugs goes missing. Babies put everything in their mouths and a piece of expanding foam could be=A0VERY VERY=A0bad.=A0 Put a close fitting bonnet over the babies head that ties under the chin=A0so that he can't get at the earplugs. Usually the noise in the cabin put our daughter to sleeep.=A0 Every time we descended it was necessary to wake the baby and get her drinking so as to clear her ears.=A0 Descents needed to be planned in order to keep them gradual. Now, how you fit a full size carseat into the back of an RV is a different matter. Clearly you would need to attach hard points to the underlying structure.=A0 We took the baby all over the place in a C-150.=A0 In that airplane Cesna built the hard points for a child's seat into the airplane. John Allen ________________________________________________________________________________
From: LessDragProd(at)aol.com
Date: Nov 21, 2005
Subject: Re: RV-9A: Relationship between top cowl and prop spinner back-plate
Hi All, IMHO, the angle at the front of the cowl to the spinner is for ease of maintenance. It is there to provide extra clearance when removing the bottom cowl. Bob, at Fairings-Etc., recommends to NOT use a heat gun on fiberglass to change its shape. After you have your RV together, and have taken the lower cowl off a couple times, you can decide if you still want to fill the front of the cowl behind the spinner. Regards, Jim Ayers In a message dated 11/21/2005 8:28:08 AM Pacific Standard Time, jconnell(at)rconnect.com writes: --> RV-List message posted by: "Joe & Jan Connell" Gentlemen, At the initial fitting of the top cowl on my RV-9A/O-320/fixed pitch, I find front of the top cowl is not parallel to the prop spinner back plate when viewed from the side. At the top the clearance is 1/4" and at the mid-point the clearance is 1/2". When I add the bottom cowl I would expect the clearance at the of the back will approach 3/4". This is with the cowl resting on top of the forward skin. The engine mount is tight against the firewall at all points. The engine is tight against the Lord mounts (Dynafocal-1). The rubber mounts are installed correctly: top has washer and thin hard rubber away from engine, bottom has thin hard rubber and washer next to engine. The spinner is positioned by using 6 2 1/4" pieces of tubing and bolts. I'm not sure if the top cowl is deformed and perhaps a heat gun could be used to change its alignment. My thanks to Dan Checkoway for his sage advice. He related this is a common problem and the solution is to use foam and fiberglass fill to establish the proper clearance around the spinner. Any additional idea fellows? Many thanks, Joe Connell Stewartville, MN RV-9A, N95JJ ________________________________________________________________________________
From: "Jim" <n144hr(at)earthlink.net>
Subject: Re: RV-9A: Relationship between top cowl and prop spinner back-plate
Date: Nov 21, 2005
a.. Gentlemen, At the initial fitting of the top cowl on my RV-9A/O-320/fixed pitch, I find front of the top cowl is not parallel to the prop spinner back plate when viewed from the side. At the top the clearance is 1/4" and at the mid-point the clearance is 1/2". When I add the bottom cowl I would expect the clearance at the of the back will approach 3/4". This is with the cowl resting on top of the forward skin. b.. This is typical. When you have it all fitted you can glue balsa to it, sand it for the proper clearance and alignment behind the spinner and glass it in. I would suggest fitting it so the spinner is .125-.250 above the cowl to allow for engine mount rubbers to sag (wear in). c.. The engine mount is tight against the firewall at all points. The engine is tight against the Lord mounts (Dynafocal-1). The rubber mounts are installed correctly: top has washer and thin hard rubber away from engine, bottom has thin hard rubber and washer next to engine. The spinner is positioned by using 6 2 1/4" pieces of tubing and bolts. I'm not sure if the top cowl is deformed and perhaps a heat gun could be used to change its alignment. d.. e.. The cowls are deformed. You can use a heat gun to take some of the misalignment out but too much heat weakens the matrix in the fiberglass (according to some experts). My thanks to Dan Checkoway for his sage advice. He related this is a common problem and the solution is to use foam and fiberglass fill to establish the proper clearance around the spinner. Any additional idea fellows? Many thanks, Joe Connell Stewartville, MN RV-9A, N95JJ ________________________________________________________________________________
Date: Nov 21, 2005
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: GX60 internal battery
Fellow listers, I am getting an error message stating that my internal battery needs service in my GX60. The unit continues to function - I just have to press the msg button every few minutes. This only started since I upgraded the datacard - that may be coincidental though. Anyone else seen this? Is it home-repairable...with the correct battery? I have done some miniature soldering so I could probably do it...... The archives show some of the portable units needing a similar repair - being done by the owner. Sure would save some RV gas money! Thanks, Ralph Capen ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Nov 21, 2005
Subject: Re: RV-9A: Relationship between top cowl and prop spinner back-plate
In a message dated 11/21/05 10:28:08 AM Central Standard Time, jconnell(at)rconnect.com writes: > I find front of the top cowl is not parallel to the prop > spinner back plate when viewed from the side. >>>> Had same problem here and have spoken with many others with similar condition- some have actually cut the area loose and re-attached, I opted to fill it in as follows: Get best top half to bottom half fit and have all attach hardware already fitted- in other words, wait til cowling is in final installed position before doing this. After spinner is fitted with desired clearance at closest point, mark this position and two more points 120 degrees apart on cowling. Measure gap at all three points, then calculate how thick filler will need to be at the two wide points for a consistent fit. I needed about 4-5 mm added in both positions, IIRC. Remove cowl and re-attach the halves, stand on rear (nose up) and roughen up the now-horizontal "ring" front face of cowling for epoxy/flox mixture. Drill two small holes in the center of this "ring" at the two wide points you marked on the cowl and insert small sheet metal or wood screws far enough that the tops of the heads are same distance from ring face as the excess gap measured at these points earlier. Find a board or other stiff, flat object larger than the circle of the ring (I used a piece of formica-covered shelving that was wide enough) and cover one side with release agent of choice (tape, wax paper etc.) Make up a thick batch of flox (p-nut butter) and smear it onto ring surface approximating amount of filler needed, then set the board onto the whole thing making sure it is in contact with the cowl at the good spot, and both screw heads. After initial set (still tacky), remove board & screws, carve off any squeeze out before it gets real hard, and separate the halves at the join line by carefully carving with a hacksaw blade or coping saw, then finish as usual. Mine came out with nice even gap all the way around. Any questions, lemme know- Mark Phillips -6A N51PW (PossumWorks) Columbia, TN ________________________________________________________________________________
Subject: AN bulkhead fuel fittings
From: Gerry Filby <gerf(at)gerf.com>
Date: Nov 21, 2005
1.66 HELO_DYNAMIC_DHCP Relay HELO'd using suspicious hostname (DHCP) 1.28 HELO_DYNAMIC_HCC Relay HELO'd using suspicious hostname (HCC) 1.36 HELO_DYNAMIC_IPADDR Relay HELO'd using suspicious hostname (IP addr 1) I'm installing the fuel and vent lines in my RV-9 and could do with some advice. 1. I'm not sure what torque setting to use on the bulkhead nut nor the nut that holds down the flared sleeve (1/4 and 3/8 alum tube). 2. Where should one apply the EZ-Turn/Fuelube ? On just the fitting thread ? Should I put any on the flared faces or around the tube where the sleeve meets the flare ? 3. Do folks use Loctite Threadlocker on the bulkhead nuts to stop them rattling loose ? If so which one #222, 242 or 262 ? __g__ ========================================================== Gerry Filby gerf(at)gerf.com Tel: 415 203 9177 ________________________________________________________________________________
From: "Chuck Weyant" <cweyant(at)chuckdirect.com>
Subject: Re: Dynon Failure Mode
Date: Nov 21, 2005
Just got back from a weeks vacation and one of my hanger neighbors told me of a Lancair hangered across from RV9A who was possibly hit by static discharge (lightning) while hard IFR. The Dynon failed including a separate buss electrical backup system. Fortunately, the backup came back online in ten or fifteen seconds and he was able to descend out of the layer two or three minutes later nose down and in a thirty degree bank. He said he attributes being here today by just finishing a course with Flight Safety recently. He's also purpertedly to have said he's installing a new vaccum backup system. > Alex, > > Everyone can agree that all of the EFIS have had some teething issues, > some more than others. But if we consider all the instruments and > systems a single EFIS/EIS replaces, or never were even available before, > it would seem that the 'inop rate' is actually very low, especially for > a sophisticated, complex instrument right out of the gate. If we > tallied all the problems that we would have with the old individual > instruments, I'm guessing the total would be significantly greater than > what is seen with these new electronic systems. It gets noticed more > when all the malfunctions that could possibly happen show up in one > instruments...it may seem like a lot but doubt that it really is. > > Heck, the eInstruments for GA have only had 2-3 real years to sort > things out. The aircraft industry has been perfecting the vacuum pump > and instruments for decades and they still crap out with frustrating > regularity, so I think we're making progress. > > Chuck > Dual GRT EFIS (and satisfied with 'em) > > Larry, sorry you are having troubles with the Dynon. > > While we can't possibly know what the failure rate for this system (or > any > other new EFIS) is yet, we must be humble to how difficult it is to > design a > device of this complexity with minimal failure potentials. > > I'm sure this will bring on the torches, but we seem to be in a period > right > now where there are more problems with the new EFIS systems than with > the > ancient mechanical systems they are replacing. This will change, of > course, > but be aware that this is often the nature of new technology. There are > no > free lunches. > > Alex Peterson > RV6-A N66AP 690 hours > Maple Grove, MN > > ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: AN bulkhead fuel fittings
Date: Nov 21, 2005
1. I'm not aware of any specific torque for bulkhead nuts, but I would personally torque the bulkhead nuts tighter than the torque called out for the AN fitting. That way it's unlikely to loosen at the bulkhead if and when you are tightening/loosening the flare nut(s). 2. Only lube PIPE THREADS. NO lube goes on any threads or flares on flare nut fittings. ONLY the pipe threads. 3. I didn't personally use any thread locker on my AN bulkhead nuts. On my fuel tanks, the bulkhead nuts got covered with proseal, which should help to keep them in place. On the fuselage & firewall, I didn't use any locking agent. Some people might, and I doubt that would be a problem. Just my 2 cents. )_( Dan RV-7 N714D (690 hours) http://www.rvproject.com ----- Original Message ----- From: "Gerry Filby" <gerf(at)gerf.com> Subject: RV-List: AN bulkhead fuel fittings > > I'm installing the fuel and vent lines in my RV-9 and could do > with some advice. > > 1. I'm not sure what torque setting to use on the bulkhead nut > nor the nut that holds down the flared sleeve (1/4 and 3/8 alum > tube). > > 2. Where should one apply the EZ-Turn/Fuelube ? On just the > fitting thread ? Should I put any on the flared faces or > around the tube where the sleeve meets the flare ? > > 3. Do folks use Loctite Threadlocker on the bulkhead nuts to > stop them rattling loose ? If so which one #222, 242 or 262 ? > > __g__ > > ========================================================= > Gerry Filby gerf(at)gerf.com > Tel: 415 203 9177 > > > ________________________________________________________________________________
Date: Nov 21, 2005
From: Paul Besing <pbesing(at)yahoo.com>
Subject: Re: AN bulkhead fuel fittings
I haven't found a torque setting on these. There may be one there, but I've always tightened them snug without issue. Fuel lube on the threads, but not on the flare. I would NOT put threadlocker on them. I try to avoid that stuff whenever possible. Just something else to introduce into fuel lines. Put some torque seal on there so you can visually inspect them. Paul Besing --- Gerry Filby wrote: > > > I'm installing the fuel and vent lines in my RV-9 > and could do > with some advice. > > 1. I'm not sure what torque setting to use on the > bulkhead nut > nor the nut that holds down the flared sleeve (1/4 > and 3/8 alum > tube). > > 2. Where should one apply the EZ-Turn/Fuelube ? On > just the > fitting thread ? Should I put any on the flared > faces or > around the tube where the sleeve meets the flare ? > > 3. Do folks use Loctite Threadlocker on the bulkhead > nuts to > stop them rattling loose ? If so which one #222, > 242 or 262 ? > > __g__ > > ========================================================= > > Gerry Filby > gerf(at)gerf.com > Tel: 415 203 9177 > > > > Click on > about > provided > www.buildersbooks.com, > Admin. > _-> > browse > Subscriptions page, > FAQ, > > > > > > __________________________________ ________________________________________________________________________________
Subject: Dynon Failure Mode
Date: Nov 21, 2005
From: "Chuck Jensen" <cjensen(at)dts9000.com>
Chuck Very interested in the failure mode from the lightening. From your comment, it was apparent that the EFIS went down. However, did the plane lose ALL electrical, did the A/P not stay on, and if not, what is it reliant on that failed? Other electrical equipment stay up? Curious if a Mid-Continental AI (with battery back up) would have stayed up. I'm sure everyone would be very interested in a forensic analysis of what did, and what didn't happen. It is certainly a topical issue with all the all-electrics being put in the air. Chuck -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Chuck Weyant Subject: Re: RV-List: Dynon Failure Mode Just got back from a weeks vacation and one of my hanger neighbors told me of a Lancair hangered across from RV9A who was possibly hit by static discharge (lightning) while hard IFR. The Dynon failed including a separate buss electrical backup system. Fortunately, the backup came back online in ten or fifteen seconds and he was able to descend out of the layer two or three minutes later nose down and in a thirty degree bank. He said he attributes being here today by just finishing a course with Flight Safety recently. He's also purpertedly to have said he's installing a new vaccum backup system. > Alex, > > Everyone can agree that all of the EFIS have had some teething issues, > some more than others. But if we consider all the instruments and > systems a single EFIS/EIS replaces, or never were even available before, > it would seem that the 'inop rate' is actually very low, especially for > a sophisticated, complex instrument right out of the gate. If we > tallied all the problems that we would have with the old individual > instruments, I'm guessing the total would be significantly greater than > what is seen with these new electronic systems. It gets noticed more > when all the malfunctions that could possibly happen show up in one > instruments...it may seem like a lot but doubt that it really is. > > Heck, the eInstruments for GA have only had 2-3 real years to sort > things out. The aircraft industry has been perfecting the vacuum pump > and instruments for decades and they still crap out with frustrating > regularity, so I think we're making progress. > > Chuck > Dual GRT EFIS (and satisfied with 'em) > > Larry, sorry you are having troubles with the Dynon. > > While we can't possibly know what the failure rate for this system (or > any > other new EFIS) is yet, we must be humble to how difficult it is to > design a > device of this complexity with minimal failure potentials. > > I'm sure this will bring on the torches, but we seem to be in a period > right > now where there are more problems with the new EFIS systems than with > the > ancient mechanical systems they are replacing. This will change, of > course, > but be aware that this is often the nature of new technology. There are > no > free lunches. > > Alex Peterson > RV6-A N66AP 690 hours > Maple Grove, MN > > ________________________________________________________________________________
Subject: Re: AN bulkhead fuel fittings
From: Gerry Filby <gerf(at)gerf.com>
Date: Nov 21, 2005
I guess that's the root of my nervousness. There's a part of me that just doesn't trust the idea that the 2 surfaces that make up the flare in a flare fitting can be vapor/liquid tight. I guess I'm about to find out. g > > > 1. I'm not aware of any specific torque for bulkhead nuts, but I would > personally torque the bulkhead nuts tighter than the torque > called out for > the AN fitting. That way it's unlikely to loosen at the > bulkhead if and > when you are tightening/loosening the flare nut(s). > > 2. Only lube PIPE THREADS. NO lube goes on any threads or > flares on flare > nut fittings. ONLY the pipe threads. > > 3. I didn't personally use any thread locker on my AN bulkhead > nuts. On my > fuel tanks, the bulkhead nuts got covered with proseal, which > should help to > keep them in place. On the fuselage & firewall, I didn't use > any locking > agent. Some people might, and I doubt that would be a problem. > > Just my 2 cents. > > )_( Dan > RV-7 N714D (690 hours) > http://www.rvproject.com > > ----- Original Message ----- > From: "Gerry Filby" <gerf(at)gerf.com> > To: > Subject: RV-List: AN bulkhead fuel fittings > > > > > > I'm installing the fuel and vent lines in my RV-9 and could do > > with some advice. > > > > 1. I'm not sure what torque setting to use on the bulkhead nut > > nor the nut that holds down the flared sleeve (1/4 and 3/8 alum > > tube). > > > > 2. Where should one apply the EZ-Turn/Fuelube ? On just the > > fitting thread ? Should I put any on the flared faces or > > around the tube where the sleeve meets the flare ? > > > > 3. Do folks use Loctite Threadlocker on the bulkhead nuts to > > stop them rattling loose ? If so which one #222, 242 or 262 ? > > > > __g__ > > > > ========================================================= > > Gerry Filby gerf(at)gerf.com > > Tel: 415 203 9177 > > > > > > > > > > > > > -- __g__ ========================================================== Gerry Filby gerf(at)gerf.com Tel: 415 203 9177 ________________________________________________________________________________
From: "Chuck Weyant" <cweyant(at)chuckdirect.com>
Subject: Re: Dynon Failure Mode
Date: Nov 21, 2005
Don't know all the particulars --- just heard about it second party yesterday. Should have more info this afternoon. I didn't ask your questions in particular, but it sounded like electrical continued to function, just EFIS and elecrical backup flight instruments went down. However, I do have a call through to the fellow that told me about the incident and I may run into Lancair pilot next day or two for a first hand account. I'll post as new info comes in. Chuck > > Chuck > > Very interested in the failure mode from the lightening. From your > comment, it was apparent that the EFIS went down. However, did the > plane lose ALL electrical, did the A/P not stay on, and if not, what is > it reliant on that failed? Other electrical equipment stay up? Curious > if a Mid-Continental AI (with battery back up) would have stayed up. > I'm sure everyone would be very interested in a forensic analysis of > what did, and what didn't happen. It is certainly a topical issue with > all the all-electrics being put in the air. > > Chuck > > > Just got back from a weeks vacation and one of my hanger neighbors told > me > of a Lancair hangered across from RV9A who was possibly hit by static > discharge (lightning) while hard IFR. The Dynon failed including a > separate > buss electrical backup system. Fortunately, the backup came back online > in > ten or fifteen seconds and he was able to descend out of the layer two > or > three minutes later nose down and in a thirty degree bank. He said he > attributes being here today by just finishing a course with Flight > Safety > recently. He's also purpertedly to have said he's installing a new > vaccum > backup system. > >> Alex, >> >> Everyone can agree that all of the EFIS have had some teething issues, >> some more than others. But if we consider all the instruments and >> systems a single EFIS/EIS replaces, or never were even available > before, >> it would seem that the 'inop rate' is actually very low, especially > for >> a sophisticated, complex instrument right out of the gate. If we >> tallied all the problems that we would have with the old individual >> instruments, I'm guessing the total would be significantly greater > than >> what is seen with these new electronic systems. It gets noticed more >> when all the malfunctions that could possibly happen show up in one >> instruments...it may seem like a lot but doubt that it really is. >> >> Heck, the eInstruments for GA have only had 2-3 real years to sort >> things out. The aircraft industry has been perfecting the vacuum pump >> and instruments for decades and they still crap out with frustrating >> regularity, so I think we're making progress. >> >> Chuck >> Dual GRT EFIS (and satisfied with 'em) >> >> Larry, sorry you are having troubles with the Dynon. >> >> While we can't possibly know what the failure rate for this system (or >> any >> other new EFIS) is yet, we must be humble to how difficult it is to >> design a >> device of this complexity with minimal failure potentials. >> >> I'm sure this will bring on the torches, but we seem to be in a period >> right >> now where there are more problems with the new EFIS systems than with >> the >> ancient mechanical systems they are replacing. This will change, of >> course, >> but be aware that this is often the nature of new technology. There > are >> no >> free lunches. >> >> Alex Peterson ________________________________________________________________________________
From: "Kyle Boatright" <kboatright1(at)comcast.net>
Subject: Re: RV-9A: Relationship between top cowl and prop spinner back-plate
Date: Nov 21, 2005
----- Original Message ----- From: <LessDragProd(at)aol.com> Subject: Re: RV-List: RV-9A: Relationship between top cowl and prop spinner back-plate > > > Hi All, > > IMHO, the angle at the front of the cowl to the spinner is for ease of > maintenance. It is there to provide extra clearance when removing the > bottom cowl. > > Bob, at Fairings-Etc., recommends to NOT use a heat gun on fiberglass to > change its shape. > > After you have your RV together, and have taken the lower cowl off a > couple > times, you can decide if you still want to fill the front of the cowl > behind > the spinner. > > Regards, > Jim Ayers Excellent advise, especially from a maintenance perspective. If you're going for a "grand champion" airplane with perfectly symmetrical clearances everywhere, fill the gap. Otherwise, leave the bigger gap at the bottom. If you do fill the gap, the already tough chore of getting the bottom cowl on/off is going to become a genuine nightmare. KB ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Nov 21, 2005
Subject: Re: RV-9A: Relationship between top cowl and prop spinner back-plate
In a message dated 11/21/2005 5:13:09 PM Central Standard Time, kboatright1(at)comcast.net writes: If you do fill the gap, the already tough chore of getting the bottom cowl on/off is going to become a genuine nightmare. >>> Don't understand- mine is a fairly consistent 4-5 mm gap, and lower cowl deplanes quite easily- I even quit putting protective tape on the fuse and cowl to protect from damage and have only minor difficulty clearing the inlet seals- helluva slot for the sissygearleg, but pretty much a yawner to get the bottom cowl off........... Mark Phillips -6A, N51PW (PossumWorks in TN) archive this? well, maybe........................... ________________________________________________________________________________
Date: Nov 21, 2005
From: Richard Tasker <retasker(at)optonline.net>
Subject: Re: AN bulkhead fuel fittings
Don't worry. We manufacture and sell pressure sensors with a wide range of pressure ratings and with all types of threads and fittings. The ones that are sold for the highest pressures are the flare fittings. Sensors with NPT threads and SAE threads with o-rings are basically limited to 10,000 psi or lower. Flare fittings are sold to much higher pressures than that. The advice given by some others is wrong at best. On NPT threads do not use thread lube, use a teflon based thread sealing paste. Try not to get any on the first thread to keep it out of the system. On flare fittings use fuel lube or thread lube on the threads (and sealing surfaces if you want - it will be squeezed out when the threads are tightened anyway and will prevent any galling). Dick Tasker Gerry Filby wrote: > > >I guess that's the root of my nervousness. There's a part of >me that just doesn't trust the idea that the 2 surfaces that >make up the flare in a flare fitting can be vapor/liquid tight. >I guess I'm about to find out. > >g > ________________________________________________________________________________
From: "Kyle Boatright" <kboatright1(at)comcast.net>
Subject: Re: RV-9A: Relationship between top cowl and prop spinner back-plate
Date: Nov 21, 2005
----- Original Message ----- From: <Fiveonepw(at)aol.com> Subject: Re: RV-List: RV-9A: Relationship between top cowl and prop spinner back-plate > > In a message dated 11/21/2005 5:13:09 PM Central Standard Time, > kboatright1(at)comcast.net writes: > If > you do fill the gap, the already tough chore of getting the bottom cowl > on/off is going to become a genuine nightmare. >>>> > > Don't understand- mine is a fairly consistent 4-5 mm gap, and lower cowl > deplanes quite easily- I even quit putting protective tape on the fuse and > cowl to > protect from damage and have only minor difficulty clearing the inlet > seals- > helluva slot for the sissygearleg, but pretty much a yawner to get the > bottom > cowl off........... > > Mark Phillips -6A, N51PW (PossumWorks in TN) > > archive this? well, maybe........................... A little back and forth, eh? ;-) This may be another difference between the nosewheel and tailwheel versions. On my tailwheel -6 the landing gear fairings make it impossible to remove the lower cowl by dropping it vertically. To remove the lower cowl, I pull the fasteners, then the cowl will drop an inch or so. At that point, the aft edge is resting on the gear leg fairings and the front is captured by the spinner, with a soft rag between the spinner and cowl. I use the ledge where the aft cowl rests as a hinge point of sorts to lower the front of the cowl (you've gotta flex it to clear the spinner). Once the front of the cowl is free and clear of the spinner, I slide the entire cowl forward and off of the gear leg fairing/hinge points to free it. Doable with 2 hands, preferable to have a helper. KB ________________________________________________________________________________
Date: Nov 21, 2005
From: "DEAN PSIROPOULOS" <dean.psiropoulos(at)verizon.net>
Subject: RE: Crossover exhaust.
Thanks for the explanation everyone: That does make sense to me (about the power pulses and scavenging). I don't know where my Lancair buddy got his info but we'll find out when he flies whether it will be detrimental to engine operation. I was mistaken about the Q200 builder, he did a 4 into 4 system NOT 4 into 2, I stand corrected. But he still claims cooler under-cowl temperatures. Although the crossover pipes are several inches away from the sump it still would seem to me that some of their heat would end up in the oil. Maybe not, that may be an experiment for when the airplane flies. In the meantime, Larry Vetterman, I've mounted your exhaust system on my plane and will fly with it. It's a known quantity, I'm not in the mood to do more fabrication at this point and I don't have a welder so it's an easy decision. Thanks for making these systems available (so we don't have to do more fabrication), especially after 8+ years on the rest of the airplane. Dean Psiropoulos RV-6A N197DM Trying to keep the engine cool in the Florida heat.... ________________________________________________________________________________
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: 6A with AFP - looking for potential exhaust systems
Date: Nov 21, 2005
Fellow listers, Anyone out there with a 6A and AFP injection - what did you use for exhaust systems Thanks, Ralph Capen ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: RV-9A: Relationship between top cowl and prop spinner back-plate
Date: Nov 21, 2005
> This may be another difference between the nosewheel and tailwheel versions. > On my tailwheel -6 the landing gear fairings make it impossible to remove > the lower cowl by dropping it vertically. To remove the lower cowl, I pull > the fasteners, then the cowl will drop an inch or so. At that point, the aft > edge is resting on the gear leg fairings and the front is captured by the > spinner, with a soft rag between the spinner and cowl. I use the ledge where > the aft cowl rests as a hinge point of sorts to lower the front of the cowl > (you've gotta flex it to clear the spinner). Once the front of the cowl is > free and clear of the spinner, I slide the entire cowl forward and off of > the gear leg fairing/hinge points to free it. Doable with 2 hands, > preferable to have a helper. Your mileage is definitely gonna vary on this one (particularly tailwheel/nosewheel differences). To the original poster -- there is no hard and fast answer. My setup, just for another data point, is the opposite of Kyle's. I have sliced the forward tops of my leg fairings away completely. It gets hidden by the upper intersection fairings anyway. My process is: unscrew and drop the upper intersection fairings. The top cowl goes straight down vertically. No tipping or tilting required. In fact, if you tilt it, it ain't gonna drop. Getting it back on, it's the same deal. I get it in position fore/aft and then raise it straight on up into position. With a nosewheel setup, you don't have the mains or those fairings to deal with. This is good. But you do have the nosegear strut. I suspect if you cut a long enough SLOT in the bottom of your cowl, you'll be able to drop the lower cowl down vertically. But that means you'll have a huge honkin' hole there, like I think somebody else already mentioned. So it will probably be a compromise, imho, of how much you want to slice away, how much gap you need, and how much tilting of the cowl you need to do. So I think everybody who has posted so far is correct in their own right! ;-) )_( Dan RV-7 N714D (690 hours) http://www.rvproject.com ________________________________________________________________________________
Date: Nov 21, 2005
From: Ron Lee <ronlee(at)pcisys.net>
Subject: Re: Dynon Failure Mode
Did he have a wing leveler/autopilot and was it affected? Ron Lee ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)earthlink.net>
Subject: 6A with AFP - looking for potential exhaust systems
Date: Nov 21, 2005
> > > Fellow listers, > > Anyone out there with a 6A and AFP injection - what did you > use for exhaust systems > > Thanks, > Ralph Capen Vetterman crossover - no parts even close. Alex Peterson RV6-A N66AP 691 hours Maple Grove, MN ________________________________________________________________________________
Date: Nov 22, 2005
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: 6A with AFP - looking for potential exhaust systems
Alex, Does your AFP injection system come out of the bottom of the sump - a la carburetor replacement? I have seen some that look like they come out of the front of the sump. Looks like Mr Vetterman has his stuff together....... Thanks -----Original Message----- From: Alex Peterson <alexpeterson(at)earthlink.net> Subject: RE: RV-List: 6A with AFP - looking for potential exhaust systems > > > Fellow listers, > > Anyone out there with a 6A and AFP injection - what did you > use for exhaust systems > > Thanks, > Ralph Capen Vetterman crossover - no parts even close. Alex Peterson RV6-A N66AP 691 hours Maple Grove, MN ________________________________________________________________________________
From: "Glen Matejcek" <aerobubba(at)earthlink.net>
Subject: looking for potential exhaust systems
Date: Nov 22, 2005
Hi Ralph- looking for potential exhaust systems Fellow listers, Anyone out there with a 6A and AFP injection - what did you use for exhaust systems Thanks, Ralph Capen You might try FORSLING AVIATION (JOHN) 303-841-6054 CUSTOM EXHAUST SYSTEMS Glen Matejcek aerobubba(at)earthlink.net ________________________________________________________________________________
Date: Nov 22, 2005
From: Walter Tondu <walter(at)tondu.com>
Subject: Re: polished/painted airplane pics
On 11/22 7:56, Evan and Megan Johnson wrote: > > I spent the weekend going though tons of RV websites looking for polished planes.....found very few. Just wondering if any of you guys can narrow the search for me. I just wanted to get some pictures to use as inspiration for paint schemes. There was an RV 8 I saw at Vans homecoming last year that was red on the front and had a polished tailcone...very pretty. Also for those who have not seen it check the link below to a picture of Jon Scholl's paint job.......its in the completions section on Vans site. http://www.vansaircraft.com/images/first_flight/Scholl_lg.jpg Too cool, but maybe bad Ju Ju :) I saved a bunch of images that I liked that were half paint half polished aluminum, they can be found here. http://www.rv7-a.com/paintschemes -- Walter Tondu http://www.rv7-a.com Flying! ________________________________________________________________________________
From: Jerry2DT(at)aol.com
Date: Nov 22, 2005
Subject: Re:6A with AFP - looking for potential exhaust systems
-6a, Superior XP-IO360 with horizontal induction. Vetterman exhaust, one of the few items that fit perfectly out of the box. Might fly soon, and will give report. This system has 2" outlets. We also have his crossover unit on a flying -6a/Lyc 360, and zero problems at 400 hrs. Jerry Cochran Wilsonville, OR Fellow listers, Anyone out there with a 6A and AFP injection - what did you use for exhaust systems Thanks, Ralph Capen ________________________________________________________________________________
From: "Al Grajek" <algrajek(at)msn.com>
Subject: Parts for sale
Date: Nov 22, 2005
INNOCENT GLOBAL 0.0406 1.0000 -3.9094 In cleaning out the hangar for my new project, I have some parts for sale: Vans EGT guage, new in box, $30(new from Vans, $44) Electric Turn coordinator,lighted, like brand new, yellow tag $200 VAL Avionics INS422, Integrated Nav system- LOC/GS, LOC,VOR plus 3 light marker. see at valavionics.com. $1400 includes all antennas. Al Grajek algrajek(at)msn.com 859-361-9460 ________________________________________________________________________________
From: "Neil" <nfrance(at)avnet.co.uk>
Subject: Re: 2" ID firesleeve?
Date: Nov 22, 2005
You could try ; http://www.lightaero.co.uk/ Neil. > Anyone know where I can get some 2" ID firesleeve? > > This is a bit larger than all the usual suspects > seem to stock. I've tried Sacramento, Wicks, and > Spruce. > > Perhaps if I knew the "generic" name for firesleeve > I could find some at McMaster.com. ________________________________________________________________________________
From: "Chuck Weyant" <cweyant(at)chuckdirect.com>
Subject: Re: Dynon Failure Mode
Date: Nov 22, 2005
Okay, got the rest of the story. ALL electrical failed. The wife in the right seat said she heard a loud pop (thought it might be lightning --- it wasn't) then all the electrical went out. Upon landing they noticed that some of the paint from the leading edge of the wings had been blown off. They're thinking that since there were no electrical discharge wicks installed (This is a turbine Lancair) the static electricty built up on the airframe and nearly catastrophically discharged to the atmosphere. I guess this is important to plastic airplanes? I guess the moral of this story is to make doubly sure all safety aspects to our building are adhered too. You never know what seemingly insignificant gremlin is waiting to screw up your day. RV-List message posted by: "Chuck Weyant" > > Don't know all the particulars --- just heard about it second party > yesterday. Should have more info this afternoon. I didn't ask your > questions in particular, but it sounded like electrical continued to > function, just EFIS and elecrical backup flight instruments went down. > However, I do have a call through to the fellow that told me about the > incident and I may run into Lancair pilot next day or two for a first hand > account. I'll post as new info comes in. > Chuck > >> >> Chuck >> >> Very interested in the failure mode from the lightening. From your >> comment, it was apparent that the EFIS went down. However, did the >> plane lose ALL electrical, did the A/P not stay on, and if not, what is >> it reliant on that failed? Other electrical equipment stay up? Curious >> if a Mid-Continental AI (with battery back up) would have stayed up. >> I'm sure everyone would be very interested in a forensic analysis of >> what did, and what didn't happen. It is certainly a topical issue with >> all the all-electrics being put in the air. >> >> Chuck >> >> >> Just got back from a weeks vacation and one of my hanger neighbors told >> me >> of a Lancair hangered across from RV9A who was possibly hit by static >> discharge (lightning) while hard IFR. The Dynon failed including a >> separate >> buss electrical backup system. Fortunately, the backup came back online >> in >> ten or fifteen seconds and he was able to descend out of the layer two >> or >> three minutes later nose down and in a thirty degree bank. He said he >> attributes being here today by just finishing a course with Flight >> Safety >> recently. He's also purpertedly to have said he's installing a new >> vaccum >> backup system. >> >>> Alex, >>> >>> Everyone can agree that all of the EFIS have had some teething issues, >>> some more than others. But if we consider all the instruments and >>> systems a single EFIS/EIS replaces, or never were even available >> before, >>> it would seem that the 'inop rate' is actually very low, especially >> for >>> a sophisticated, complex instrument right out of the gate. If we >>> tallied all the problems that we would have with the old individual >>> instruments, I'm guessing the total would be significantly greater >> than >>> what is seen with these new electronic systems. It gets noticed more >>> when all the malfunctions that could possibly happen show up in one >>> instruments...it may seem like a lot but doubt that it really is. >>> >>> Heck, the eInstruments for GA have only had 2-3 real years to sort >>> things out. The aircraft industry has been perfecting the vacuum pump >>> and instruments for decades and they still crap out with frustrating >>> regularity, so I think we're making progress. >>> >>> Chuck >>> Dual GRT EFIS (and satisfied with 'em) >>> >>> Larry, sorry you are having troubles with the Dynon. >>> >>> While we can't possibly know what the failure rate for this system (or >>> any >>> other new EFIS) is yet, we must be humble to how difficult it is to >>> design a >>> device of this complexity with minimal failure potentials. >>> >>> I'm sure this will bring on the torches, but we seem to be in a period >>> right >>> now where there are more problems with the new EFIS systems than with >>> the >>> ancient mechanical systems they are replacing. This will change, of >>> course, >>> but be aware that this is often the nature of new technology. There >> are >>> no >>> free lunches. >>> >>> Alex Peterson > > > ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Nov 22, 2005
Subject: Tip Light Indicators
Howdy List- Occasionally one of my brain farts turns into something I think is pretty cool and I'd feel bad if I didn't share with y'all- if you don't like the little plexiglass blades (or other means) of telling if your tip lights are on, here's something that is embarrassingly cheap and easy to do- see: http://websites.expercraft.com/n51pw/index.php?q=log_entry&log_id=7883 Have fun! From The PossumWorks in TN Mark -6A N51PW, 250 hours ________________________________________________________________________________
Date: Nov 22, 2005
From: Richard Tasker <retasker(at)optonline.net>
Subject: Re: 2" ID firesleeve?
High-Temperature Silicone-Coated Fiberglass Sleeving - Page 713 of the Mcmaster-Carr catalog (online). Dick Mickey Coggins wrote: > >Hi, > >Anyone know where I can get some 2" ID firesleeve? > >This is a bit larger than all the usual suspects >seem to stock. I've tried Sacramento, Wicks, and >Spruce. > >Perhaps if I knew the "generic" name for firesleeve >I could find some at McMaster.com. > >Thanks, >Mickey > > ________________________________________________________________________________
Date: Nov 22, 2005
From: Mickey Coggins <mick-matronics(at)rv8.ch>
Subject: Re: 2" ID firesleeve?
That's exactly what I'm looking for! Thanks Dick. > High-Temperature Silicone-Coated Fiberglass Sleeving - Page 713 of the > Mcmaster-Carr catalog (online). > >>Perhaps if I knew the "generic" name for firesleeve >>I could find some at McMaster.com. -- Mickey Coggins http://www.rv8.ch/ #82007 finishing ________________________________________________________________________________
From: "John Danielson" <johnd(at)wlcwyo.com>
Subject: RV-9A: Relationship between top cowl and prop spinner back-plate
Date: Nov 22, 2005
John L. Danielson 307-266-2524 johnd(at)wlcwyo.com WLC, Inc. -----Original Message----- From: John Danielson [mailto:johnd(at)wlcwyo.com] Subject: RE: RV-List: RV-9A: Relationship between top cowl and prop spinner back-plate Here is how I solved my problem. I glassed the intersection fairing to both the fuselage and the cowl, while the cowl was attached to the plane. Then using a dremel tool with a cut-off wheel, I sliced the intersection fairing at an angle that matches the landing gear legs. I then glassed small strips of fiberglass to the inside of the intersection fairing that remained on the fueslage, protruding out so as to be under the intersection fairing that is attached to cowling. This stops the wind from getting under the intersection fairing that is attached to the fuselage. Send me an e-mail and I will send you a photo. John L. Danielson RV-6 Sold Harmon Rocket -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Kyle Boatright Subject: Re: RV-List: RV-9A: Relationship between top cowl and prop spinner back-plate ----- Original Message ----- From: <Fiveonepw(at)aol.com> Subject: Re: RV-List: RV-9A: Relationship between top cowl and prop spinner back-plate > > In a message dated 11/21/2005 5:13:09 PM Central Standard Time, > kboatright1(at)comcast.net writes: > If > you do fill the gap, the already tough chore of getting the bottom cowl > on/off is going to become a genuine nightmare. >>>> > > Don't understand- mine is a fairly consistent 4-5 mm gap, and lower cowl > deplanes quite easily- I even quit putting protective tape on the fuse and > cowl to > protect from damage and have only minor difficulty clearing the inlet > seals- > helluva slot for the sissygearleg, but pretty much a yawner to get the > bottom > cowl off........... > > Mark Phillips -6A, N51PW (PossumWorks in TN) > > archive this? well, maybe........................... A little back and forth, eh? ;-) This may be another difference between the nosewheel and tailwheel versions. On my tailwheel -6 the landing gear fairings make it impossible to remove the lower cowl by dropping it vertically. To remove the lower cowl, I pull the fasteners, then the cowl will drop an inch or so. At that point, the aft edge is resting on the gear leg fairings and the front is captured by the spinner, with a soft rag between the spinner and cowl. I use the ledge where the aft cowl rests as a hinge point of sorts to lower the front of the cowl (you've gotta flex it to clear the spinner). Once the front of the cowl is free and clear of the spinner, I slide the entire cowl forward and off of the gear leg fairing/hinge points to free it. Doable with 2 hands, preferable to have a helper. KB ________________________________________________________________________________
From: luckymacy(at)comcast.net (lucky)
Subject: Re: fumoto T202N
Date: Nov 23, 2005
shucks, mine clearly has T202 & F 34 stamped on it and on the bag it came in it is listed as NPT 1/2 -14 T202N and the hangar crowd all agree it's not NPT threading. And darn if I can use it - it sure looks better than the more expensive one I ended up using :-) I'll bet if I tried it, it would work even if threads on it don't exactly match the taper of the square plug I removed.... lucky -------------- Original message -------------- > > > In a message dated 11/9/2005 8:54:52 A.M. Pacific Standard Time, > luckymacy(at)comcast.net writes: > > I purchased the T202N. I couldn't use it because in my IO 360 a1b6d > installation because there's not enough clearance between the drain handle and > an > air intake pipe to thread the darn thing on. So I traded with another RVer > for his spare aeroequip quick drain. He ended up not wanting it because it > didn't appear to be a true pipe thread and it was also slightly over .5 inch > diameter. He didn't even bother to try and thread it on. > > When you compare it to the standard plug, there was no taper to the 202Ns > threads. It was constant diameter all the to the first thread. Did anyone > else notice that? > > > ================================ > > Then you must have received a mis-marked one from Fumoto. The threads on > mine (circa 1997) are clearly national pipe threads (tapered) and the valve > body tightened perfectly in the Lycoming sump. > > GV (RV-6A N1GV O-360-A1A, C/S, Flying 767hrs, Silicon Valley, CA) > > > > > > shucks, mine clearly has T202 F 34 stamped on it and on the bag it came in it is listed as NPT 1/2 -14 T202N and the hangar crowd all agree it's not NPT threading. And darn if I can use it- it sure looks better than the more expensive one I ended up using :-) I'll bet if I tried it, it would work even if threads on it don't exactly match the taper of the square plug I removed.... lucky -------------- Original message -------------- -- RV-List message posted by: Vanremog(at)aol.com In a message dated 11/9/2005 8:54:52 A.M. Pacific Standard Time, luckymacy(at)comcast.net writes: I purchased the T202N. I couldn't use it because in my IO 360 a1b6d installation because there's not enough clearance between the drain handle and an air intake pipe to thread the darn thing on. So I traded with another RVer for his spare aeroequip quick drain. He ended up not wanting it because it didn't appear to be a true pipe thread and it was also slightly over .5 inch diameter. He didn't even bother to try and thread it on. When you compare it to the standard plug, there was no taper to the 202Ns threads. It was constant diameter all the to the firs t thread. Did anyone else notice that? ================================ Then you must have received a mis-marked one from Fumoto. The threads on mine (circa 1997) are clearly national pipe threads (tapered) and the valve body tightened perfectly in the Lycoming sump. GV (RV-6A N1GV O-360-A1A, C/S, Flying 767hrs, Silicon Valley, CA) builtHELP www.homebuilthelp.com! ________________________________________________________________________________
From: "DWAIN HARRIS" <DJaerosports(at)msn.com>
Subject: Re: Paint scheme question
Date: Nov 22, 2005
Doug I'm a FORD man and painted my 6 Ford Lapis Blue. I do notice the fuel in the tanks seem to expanded on those hot days. Keep the fuel level below the filler neck if you plan on parking your plane outside for a while. Dwain Harris N164DH Tehachapi, Ca ----- Original Message ----- From: Doug Medema<mailto:doug.medema(at)comcast.net> To: rv-list(at)matronics.com Sent: Sunday, November 20, 2005 9:41 PM Subject: RV-List: Paint scheme question If you looked at my website after my previous post, you know I'm seriously contemplating painting my plane a dark blue (actually Chevrolet Indigo Blue like on my TrailBlazer.) I know a dark colored car can get very hot inside but am wondering if it makes much difference on an RV. We have the clear canopy and mine already has a black glareshield. The only area in the cockpit that would be affected is the area over the back of the baggage compartment. So, any of you that have dark paint on the top -- does your cockpit get really hot in the sun, or do you think it is about the same as a lighter color? Thanks, Doug Medema RV-6A N276DM down for 2nd condition inspection. ________________________________________________________________________________
Date: Nov 22, 2005
From: gerns25(at)netscape.net
Subject: Dimpled skin and clecos
I checked the archives for information on this subject but found none. The problem I am having is this: While building the Horiz. stabilizer I have found that after dimpling the skin and the ribs, the 3/32" clecos don't hold for anything...the spring in the skin pulls them out of 90% of the holes. I match drilled all the flush rivets using the #40 bit and dimpled everything using the 3/32" dimple die set. The holes are just a hair too large for the clecos. Has anyone else had this problem? Another thing, it seems as though this only happens in the ribs (thinner material), the rear and forward spar don't have the problem. I dimpled this stuff with my pneumatic squeezer if that makes a difference. I know there is not a whole lot I can to about it now but can someone give me some advice for the future skins? Darin Hawkes RV7 Empennage N619PB reserved Try the New Netscape Mail Today! Virtually Spam-Free | More Storage | Import Your Contact List http://mail.netscape.com ________________________________________________________________________________
From: "Greg@itmack" <greg(at)itmack.com>
Subject: Re: Dimpled skin and clecos
Date: Nov 23, 2005
Darin, occasionally I had that problem but it would only be about 1% of the holes. Dimpling definitely makes the hole larger though. Are you using tank dimple dies from Cleveland, they will make a larger hole? Greg RV8 > > I checked the archives for information on this subject but found none. The problem I am having is this: > > While building the Horiz. stabilizer I have found that after dimpling the skin and the ribs, the 3/32" clecos don't hold for anything...the spring in the skin pulls them out of 90% of the holes. I match drilled all the flush rivets using the #40 bit and dimpled everything using the 3/32" dimple die set. The holes are just a hair too large for the clecos. Has anyone else had this problem? Another thing, it seems as though this only happens in the ribs (thinner material), the rear and forward spar don't have the problem. I dimpled this stuff with my pneumatic squeezer if that makes a difference. I know there is not a whole lot I can to about it now but can someone give me some advice for the future skins? > > Darin Hawkes > RV7 Empennage > N619PB reserved > Try the New Netscape Mail Today! > Virtually Spam-Free | More Storage | Import Your Contact List > http://mail.netscape.com > > ________________________________________________________________________________
Date: Nov 23, 2005
From: Jamie Painter <jamie(at)jpainter.org>
Subject: Re: Dimpled skin and clecos
gerns25(at)netscape.net wrote: >While building the Horiz. stabilizer I have found that after dimpling the skin and the ribs, the 3/32" clecos don't hold for anything...the spring in the skin pulls them out of 90% of the holes. I match drilled all the flush rivets using the #40 bit and dimpled everything using the 3/32" dimple die set. The holes are just a hair too large for the clecos. Has anyone else had this problem? Another thing, it seems as though this only happens in the ribs (thinner material), the rear and forward spar don't have the problem. I dimpled this stuff with my pneumatic squeezer if that makes a difference. I know there is not a whole lot I can to about it now but can someone give me some advice for the future skins? > > Wow Darin. Strange. I have occasionally seen this but it's pretty rare. I would check the following: 1) Make sure your #40 bit is spinning true in the drill. Sometimes if you punch through a hole and you're not careful you can bend the bit...especially with the #40's. A wobbling drill bit will create a bigger and almost always undesirable hole. 2) I've made multiple orders of 3/32nd clecos and one order I received had different sized 'grippers' on them. They were slightly larger in that I couldn't get them into the pre-punched holes on the skins. It was odd. Cleaveland was great about it and sent me some more which were fine and would slide right in the holes with no effort. I would check your clecos to make sure they are the proper size. Maybe they're just a little under sized? I could hold an old cleco and the oversized cleco next to each other and visually see the difference. Maybe you could find a hole that a cleco is gripping into and pull the cleco, then try that cleco in another hole that would previously not grip?? 3) As mentioned earlier, check to ensure you're not using tank dies. The tank dies I borrowed from another builder were labeled with a 'T'. Best, Jamie Painter -- RV-7A Fuselage Plumbing http://rv.jpainter.org ________________________________________________________________________________
From: "Gordon or Marge Comfort" <gcomfo(at)tc3net.com>
Subject: Dimpled skin and clecos
Date: Nov 23, 2005
- Subject: RV-List: Dimpled skin and clecos #40 bit and dimpled everything using the 3/32" dimple die set. The holes are just a hair too large for the clecos. Has anyone else had this problem? Another thing, it seems as though this only happens in the ribs (thinner material), the Darin Hawkes Darin: I have noticed that not all clecos are created equal. If you have more than one brand or lot, try different ones. Also check to be sure that your thinner material is not being over dimpled. Gordon Comfort N363GC ________________________________________________________________________________
From: "Glen Matejcek" <aerobubba(at)earthlink.net>
Subject: 2" ID firesleeve?
Date: Nov 23, 2005
Hi Mickey, >Anyone know where I can get some 2" ID firesleeve? You might also try Earl's Performance Plumbing. I believe they have sites in England and the Ukraine. Glen Matejcek aerobubba(at)earthlink.net ________________________________________________________________________________
Subject: Dimpled skin and clecos
Date: Nov 23, 2005
From: "Snow, Daniel A." <Daniel.Snow(at)wancdf.com>
I bought a high-rpm corded drill from Grizzly that seems to have a bit of runout on the chuck. This causes the bits to wobble and enlarges holes if I leave the bit running in the hole. I run the bit in and out of the holes as fast as I can and haven't had a problem with oversized holes. Also, I'm not sure about this, but the jobbers seem to be slightly larger at the tip than the rest of the body, so I don't allow the tip to stay at the hole entrance. Daniel 9A Wings, tanks almost done :) I checked the archives for information on this subject but found none. The problem I am having is this: While building the Horiz. stabilizer I have found that after dimpling the skin and the ribs, the 3/32" clecos don't hold for anything...the spring in the skin pulls them out of 90% of the holes. I match drilled all the flush rivets using the #40 bit and dimpled everything using the 3/32" dimple die set. The holes are just a hair too large for the clecos. Has anyone else had this problem? Another thing, it seems as though this only happens in the ribs (thinner material), the rear and forward spar don't have the problem. I dimpled this stuff with my pneumatic squeezer if that makes a difference. I know there is not a whole lot I can to about it now but can someone give me some advice for the future skins? Darin Hawkes RV7 Empennage N619PB reserved ________________________________________________________________________________
Date: Nov 23, 2005
From: Charlie Kuss <chaztuna(at)adelphia.net>
Subject: Re: Dimpled skin and Clecos
Darin, Check your drill for wobble and run out as previously mentioned by other listers. How are you de burring your rivet holes? If you are using that red handled de burring tool sold by Avery and others, I suspect you are being to aggressive with the tool. This will enlarge the hole. I suggest you switch to using an angle die grinder with 2" ScotchBrite discs to de burr the holes. This removes the burs, without enlarging the hole. Another possible problem is that the pin on your male dimple die was machined to a "to large" diameter. This will also enlarge the hole. Charlie Kuss > >I checked the archives for information on this subject but found >none. The problem I am having is this: > >While building the Horiz. stabilizer I have found that after dimpling the >skin and the ribs, the 3/32" clecos don't hold for anything...the spring >in the skin pulls them out of 90% of the holes. I match drilled all the >flush rivets using the #40 bit and dimpled everything using the 3/32" >dimple die set. The holes are just a hair too large for the clecos. Has >anyone else had this problem? Another thing, it seems as though this only >happens in the ribs (thinner material), the rear and forward spar don't >have the problem. I dimpled this stuff with my pneumatic squeezer if that >makes a difference. I know there is not a whole lot I can to about it now >but can someone give me some advice for the future skins? > >Darin Hawkes >RV7 Empennage >N619PB reserved >Try the New Netscape Mail Today! >Virtually Spam-Free | More Storage | Import Your Contact List >http://mail.netscape.com > > ________________________________________________________________________________
Date: Nov 23, 2005
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: GX60 internal battery - 2nd attempt
Noone responded on the first attempt Fellow listers, I am getting an error message stating that my internal battery needs service in my GX60. The unit continues to function - I just have to press the msg button every few minutes. This only started since I upgraded the datacard - that may be coincidental though. Anyone else seen this? Is it home-repairable...with the correct battery? I have done some miniature soldering so I could probably do it...... The archives show some of the portable units needing a similar repair - being done by the owner. Sure would save some RV gas money!


November 06, 2005 - November 23, 2005

RV-Archive.digest.vol-rk