RV-Archive.digest.vol-th

February 08, 2008 - March 04, 2008



Date: Feb 08, 2008
From: Dave Nellis <truflite(at)yahoo.com>
Subject: Re: Nose wheel axle torque
I have an Enco 10 x 36 lathe in my basement. I also have a 9 x 26 knee type (Bridgeport similar) mill. Both have digital readouts. They are both great for hobbyists and small work. I have been building a nine cylinder radial engine on these machines but RV building has been getting the attention lately. I am always looking for sidework, especially for RV work. We have just moved into a new house and the lathe and mill are in pieces. About a month I will be up and running. Dave --- Scott wrote: > > > Or maybe someone could start a little side business > making them > available to RVers ;) Of course, I won't need them > for my RV-4 ;) > > Speaking of lathes, I'd love to have one. What do > listers who own > lathes recommend for a general purpose, non-wallet > busting lathe?? > > Scott > http://corbenflyer.tripod.com/ > Gotta Fly or Gonna Die > Building RV-4 (Super Slow Build Version) > > > > PSPRV6A(at)aol.com wrote: > > > On the 6A my son Eric & I are completing, we > chose to put a > > spacer between the inner races of the tapered > roller bearings. This > > permits the axle nut to be fully tightened without > overloading the > > bearings. > > Having a metal lathe in our shop made it > simple to trim the spacer > > to exactly the right length. If you have easy > access to a lathe, it is > > a worthwhile improvement. > > > Paul > > s. Petersen, Minnetonka MN > > > > > > > > > ------------------------------------------------------------------------ > > Who's never won? Biggest Grammy Award surprises of > all time on AOL > > Music. > > > <http://music.aol.com/grammys/pictures/never-won-a-grammy?NCID=aolcmp00300000002548> > > > > > > > > > > > > > browse > Un/Subscription, > FAQ, > > Forums! > > Admin. > > > > > Never miss a thing. Make Yahoo your home page. http://www.yahoo.com/r/hs ________________________________________________________________________________
Date: Feb 08, 2008
From: Ralph Hoover <hooverra(at)verizon.net>
Subject: New Nose Gear Leg & Fork Shimmy Issue
Troubleshooting 101 says that if you change one variable and something bad happens change it back!! In this case the most likely change was the drag on the fork to strut bearing. The tire although it could have changed probably not likely. Shimmy is more related to geometry and the damping in the system it appears. I'm not an expert so look at this NACA study on the subject and draw your own conclusion. The first thing I would do is check the fork drag is to Van's spec http://tinyurl.com/399cjn Stability of castering wheels for aircraft landing gears <http://ntrs.nasa.gov/search.jsp?R=849502&id=2&qs=Ntt%3DShimmy%26R%3D849502%26Ntk%3Dall%26qs%3DNo%26Ntx%3Dmode%2520matchall%26Ns%3DHarvestDate%257c1%26N%3D0%26id%3D2> Author(s): Kantrowitz, Arthur Abstract: A theoretical study was made of the *shimmy* of castering wheels. The theory is based on the discovery of a phenomenon called kinematic *shimmy*. Experimental checks, use being made of a model having low-pressure ... NASA Center: Langley Research Center Publication Year: 1940 Added to NTRS: 2006-11-06 Accession Number: 93R21053; Document ID: 19930091763; Report Number: NACA-TR-686 -- Ralph C. Hoover RV7A hooverra at verizon dot net ________________________________________________________________________________
From: "Brian Meyette" <bmeyette(at)gmail.com>
Subject: Nose wheel axle torque
Date: Feb 09, 2008
You can get smaller, cheaper, "all in one" machines, but in my opinion the best bang for the buck is Grizzly's G4003 http://www.grizzly.com/products/g4003 they also have smaller, cheaper ones (and bigger, better ones), depending on your budget. Grizzly's customer service has been excellent. Brian http://brian76.mystarband.net/RV-7Ahome.htm -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Scott Sent: Friday, February 08, 2008 11:52 AM Subject: Re: RV-List: Nose wheel axle torque Or maybe someone could start a little side business making them available to RVers ;) Of course, I won't need them for my RV-4 ;) Speaking of lathes, I'd love to have one. What do listers who own lathes recommend for a general purpose, non-wallet busting lathe?? Scott http://corbenflyer.tripod.com/ Gotta Fly or Gonna Die Building RV-4 (Super Slow Build Version) 8:12 PM ________________________________________________________________________________
Date: Feb 09, 2008
From: Dave Nellis <truflite(at)yahoo.com>
Subject: Nose wheel axle torque
Going with a gear head lathe is a good idea. I have a belt drive head that is a pain to change speeds, but I don't let it bother me. I do question the Grizzly brand though. I was a member of a machining group and I found the most complaints were with the Grizzly brand. Not everything from Grizzly is bad, just that they could have designed a better product, it appears cost reductions in designs have caused problems with a few of their products. I have an Enco lathe which is a step or two above the Grizzly and have had no problems other than I am on my third motor. Yes, I burned up two Asian motors and finally they sent me an American made motor and it has been purring along for eight years now. All this was under warranty. The best brand of machinery for the hobbyist would be the Jet brand. I have a Jet mill that works just fine...and I am still on my first motor. :D Dave --- Brian Meyette wrote: > > > You can get smaller, cheaper, "all in one" machines, > but in my opinion the > best bang for the buck is Grizzly's G4003 > > http://www.grizzly.com/products/g4003 > > they also have smaller, cheaper ones (and bigger, > better ones), depending on > your budget. Grizzly's customer service has been > excellent. > > Brian > http://brian76.mystarband.net/RV-7Ahome.htm > > > -----Original Message----- > From: owner-rv-list-server(at)matronics.com > [mailto:owner-rv-list-server(at)matronics.com] On > Behalf Of Scott > Sent: Friday, February 08, 2008 11:52 AM > To: rv-list(at)matronics.com > Subject: Re: RV-List: Nose wheel axle torque > > > > Or maybe someone could start a little side business > making them > available to RVers ;) Of course, I won't need them > for my RV-4 ;) > > Speaking of lathes, I'd love to have one. What do > listers who own > lathes recommend for a general purpose, non-wallet > busting lathe?? > > Scott > http://corbenflyer.tripod.com/ > Gotta Fly or Gonna Die > Building RV-4 (Super Slow Build Version) > > > 8:12 PM > > > > > browse > Un/Subscription, > FAQ, > > Forums! > > Admin. > > > > > Be a better friend, newshound, and know-it-all with Yahoo! Mobile. Try it now. http://mobile.yahoo.com/;_ylt=Ahu06i62sR8HDtDypao8Wcj9tAcJ ________________________________________________________________________________
From: "Brian Kraut" <brian.kraut(at)engalt.com>
Subject: Nose wheel axle torque
Date: Feb 09, 2008
I agree on the Jet brand. I bought a new Jet lathe about a year ago and have been very happy with it. One of the things I like about Jet is that even though they are not made in the U.S. they are good quality and they have technical support people and parts in the U.S. Their parts pricing is also good. With most of the other brands of the made in China machinery you can't get parts when you need them. Brian Kraut Engineering Alternatives, Inc. www.engalt.com -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Dave Nellis Sent: Saturday, February 09, 2008 3:11 PM Subject: RE: RV-List: Nose wheel axle torque Going with a gear head lathe is a good idea. I have a belt drive head that is a pain to change speeds, but I don't let it bother me. I do question the Grizzly brand though. I was a member of a machining group and I found the most complaints were with the Grizzly brand. Not everything from Grizzly is bad, just that they could have designed a better product, it appears cost reductions in designs have caused problems with a few of their products. I have an Enco lathe which is a step or two above the Grizzly and have had no problems other than I am on my third motor. Yes, I burned up two Asian motors and finally they sent me an American made motor and it has been purring along for eight years now. All this was under warranty. The best brand of machinery for the hobbyist would be the Jet brand. I have a Jet mill that works just fine...and I am still on my first motor. :D Dave --- Brian Meyette wrote: > > > You can get smaller, cheaper, "all in one" machines, > but in my opinion the > best bang for the buck is Grizzly's G4003 > > http://www.grizzly.com/products/g4003 > > they also have smaller, cheaper ones (and bigger, > better ones), depending on > your budget. Grizzly's customer service has been > excellent. > > Brian > http://brian76.mystarband.net/RV-7Ahome.htm > > > -----Original Message----- > From: owner-rv-list-server(at)matronics.com > [mailto:owner-rv-list-server(at)matronics.com] On > Behalf Of Scott > Sent: Friday, February 08, 2008 11:52 AM > To: rv-list(at)matronics.com > Subject: Re: RV-List: Nose wheel axle torque > > > > Or maybe someone could start a little side business > making them > available to RVers ;) Of course, I won't need them > for my RV-4 ;) > > Speaking of lathes, I'd love to have one. What do > listers who own > lathes recommend for a general purpose, non-wallet > busting lathe?? > > Scott > http://corbenflyer.tripod.com/ > Gotta Fly or Gonna Die > Building RV-4 (Super Slow Build Version) > > > 8:12 PM > > > browse > Un/Subscription, > FAQ, > > Forums! > > Admin. > > Be a better friend, newshound, and know-it-all with Yahoo! Mobile. Try it now. http://mobile.yahoo.com/;_ylt=Ahu06i62sR8HDtDypao8Wcj9tAcJ ________________________________________________________________________________
From: "Kelly Patterson" <kbob(at)cox.net>
Subject: Nose Gear spacer tip
Date: Feb 09, 2008
I also built a spacer about a year ago at annual. This year at annual the wheel bearings had play in them when torqued down tight. It appears the bearings have worn a touch and now it's loose. I trimmed the spacer and few thousands and all is well. Keep this in mind if you build a spacer then fly a bunch. Kelly Patterson N716K RV-6A PHX, AZ ~200 hours Subject: RV-List: Nose wheel axle torque On the 6A my son Eric & I are completing, we chose to put a spacer between the inner races of the tapered roller bearings. This permits the axle nut to be fully tightened without overloading the bearings. Having a metal lathe in our shop made it simple to trim the spacer to exactly the right length. If you have easy access to a lathe, it is a worthwhile improvement. Paul s. Petersen, Minnetonka MN ________________________________________________________________________________
Date: Feb 09, 2008
From: tom sargent <sarg314(at)comcast.net>
Subject: RV-6A paintable area
Does any one have any estimate of the paintable surface area of an RV-6A? My back of the envelope calculations indicates something the neighborhood of 320 sq. feet. I wouldn't be surprised if that was off by 20%. Does any one have a more accurate figure? I am priming my plane's exterior and after weighing a small piece before and after priming I estimate it will have a 2 or 3 pounds of primer on it when I'm done. The color coat will be more. From what the painter says (I'm not doing the color coat), I'd guess at least twice that. -- Tom Sargent, RV-6A ________________________________________________________________________________
From: HCRV6(at)comcast.net
Subject: Re: RV-6A paintable area
Date: Feb 10, 2008
My professionally done RV-6 paint job added 17 pounds. This was using Sherwin Williams Jet Glo with about 50% of the airframe having a yellow coat over the base white and with no clear coat except for some clear coated metallic stripes . I know of some clear coated multi color RV finishes that weigh close to twice that. -- Harry Crosby RV-6 N16CX, flying - 435 hours -------------- Original message ---------------------- From: tom sargent <sarg314(at)comcast.net> > > Does any one have any estimate of the paintable surface area of an > RV-6A? My back of the envelope calculations indicates something the > neighborhood of 320 sq. feet. I wouldn't be surprised if that was off by > 20%. Does any one have a more accurate figure? > > I am priming my plane's exterior and after weighing a small piece before > and after priming I estimate it will have a 2 or 3 pounds of primer on > it when I'm done. The color coat will be more. From what the painter > says (I'm not doing the color coat), I'd guess at least twice that. > -- > Tom Sargent, RV-6A > > > > ________________________________________________________________________________
Date: Feb 11, 2008
From: Richard Dudley <rhdudley1(at)bellsouth.net>
Subject: Service Bulletin 07-11-09
Listers, Just a note to caution all with RV-XAs that are subject to Service Bulletin 07-11-09 to help you avoid making the mistake I made. Since I have been doing my Condition Inspection in February, one of the first things I did was remove the nose gear leg and send it away for modification. I then ordered a new nose fork from Van's via the Web Store. My rationale was that the leg mod could be going on while I completed the inspection and would be returned in a couple of weeks, or so, and the fork would be delivered in about a week, the usual time for UPS ground from the West Coast. Well, after a few days, I checked with Van's web site to see if my fork order had been shipped. I did not find my web order on the list. To get first hand information, I called Van's to find out if there was reason for delay. The answer was "it may be a "COUPLE OF MONTHS" ; " the pile of orders is about THREE inches thick". So, I have an RV-6A and its old fork and am awaiting return of my modified gear leg and may have to wait a couple of months to get my new fork. So, the obvious advice is: check with Van's to find out the current backlog of orders for the new fork BEFORE you send away your gear leg. Good luck!!! Richard Dudley RV-6(?A?) ________________________________________________________________________________
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: EA OIL COOLER II dimensions
Date: Feb 11, 2008
Does anyone have the dimensions for the mounting holes for the EA OIL COOLER II from Vans? I'm trying to determine if the mounting holes are the same as for the SW 8406R. I didn't get any response to the comparison query earlier....this might be easier....I already have the 8406R Thanks, Ralph ________________________________________________________________________________
From: "Ron Lee" <ronlee(at)pcisys.net>
Subject: Re: Service Bulletin 07-11-09
Date: Feb 11, 2008
I saw one person who cut (drilled) into the bottom of the fork to accommodate the shortened gear leg. Determine if that is an acceptable solution. Ron Lee ----- Original Message ----- From: Richard Dudley To: rv-list(at)matronics.com Sent: Monday, February 11, 2008 8:21 AM Subject: RV-List: Service Bulletin 07-11-09 Listers, Just a note to caution all with RV-XAs that are subject to Service Bulletin 07-11-09 to help you avoid making the mistake I made. Since I have been doing my Condition Inspection in February, one of the first things I did was remove the nose gear leg and send it away for modification. I then ordered a new nose fork from Van's via the Web Store. My rationale was that the leg mod could be going on while I completed the inspection and would be returned in a couple of weeks, or so, and the fork would be delivered in about a week, the usual time for UPS ground from the West Coast. Well, after a few days, I checked with Van's web site to see if my fork order had been shipped. I did not find my web order on the list. To get first hand information, I called Van's to find out if there was reason for delay. The answer was "it may be a "COUPLE OF MONTHS" ; " the pile of orders is about THREE inches thick". So, I have an RV-6A and its old fork and am awaiting return of my modified gear leg and may have to wait a couple of months to get my new fork. So, the obvious advice is: check with Van's to find out the current backlog of orders for the new fork BEFORE you send away your gear leg. Good luck!!! Richard Dudley RV-6(?A?) ________________________________________________________________________________
From: "Dale Ensing" <densing(at)carolina.rr.com>
Subject: Re: Service Bulletin 07-11-09
Date: Feb 11, 2008
Thank you Richard. I just sat down at the computer to check on my order for the nose gear fork (placed with Van's about two weeks ago) and received your message. Guess I better forget about doing it with my Condition Inspection next month. Dale Ensing ----- Original Message ----- From: Richard Dudley To: rv-list(at)matronics.com Sent: Monday, February 11, 2008 10:21 AM Subject: RV-List: Service Bulletin 07-11-09 Listers, Just a note to caution all with RV-XAs that are subject to Service Bulletin 07-11-09 to help you avoid making the mistake I made. Since I have been doing my Condition Inspection in February, one of the first things I did was remove the nose gear leg and send it away for modification. I then ordered a new nose fork from Van's via the Web Store. My rationale was that the leg mod could be going on while I completed the inspection and would be returned in a couple of weeks, or so, and the fork would be delivered in about a week, the usual time for UPS ground from the West Coast. Well, after a few days, I checked with Van's web site to see if my fork order had been shipped. I did not find my web order on the list. To get first hand information, I called Van's to find out if there was reason for delay. The answer was "it may be a "COUPLE OF MONTHS" ; " the pile of orders is about THREE inches thick". So, I have an RV-6A and its old fork and am awaiting return of my modified gear leg and may have to wait a couple of months to get my new fork. So, the obvious advice is: check with Van's to find out the current backlog of orders for the new fork BEFORE you send away your gear leg. Good luck!!! Richard Dudley RV-6(?A?) ________________________________________________________________________________
From: John DeCuir <jadecuir(at)comcast.net>
Subject: Slick Mag inspection
Date: Feb 11, 2008
Can anyone recommend a facility in Northern Cal or the western states area for Slick Magneto inspection? I'm due for the 500 hr check, and I have reason to believe there may be a minor problem and possible repair in order. John DeCuir N204CP, RV-4 Salinas, CA ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Feb 11, 2008
Subject: Re: Slick Mag inspection
In a message dated 2/11/2008 8:46:23 A.M. Pacific Standard Time, jadecuir(at)comcast.net writes: Can anyone recommend a facility in Northern Cal or the western states area for Slick Magneto inspection? I'm due for the 500 hr check, and I have reason to believe there may be a minor problem and possible repair in order. ============================================ I believe that Savage in Hayward can do this. N1GV (RV-6A, Flying 883hrs, O-360-A1A, C/S, Silicon Valley) **************Biggest Grammy Award surprises of all time on AOL Music. (http://music.aol.com/grammys/pictures/never-won-a-grammy?NCID=aolcmp003000000025 48) ________________________________________________________________________________
From: "jimmy" <jimmy(at)jhill.biz>
Subject: Re: Service Bulletin 07-11-09
Date: Feb 11, 2008
Have any of you used a local machine shop to cut off and re-thread the gear leg? Jimmy 8A ----- Original Message ----- From: Ron Lee To: rv-list(at)matronics.com Sent: Monday, February 11, 2008 10:02 AM Subject: Re: RV-List: Service Bulletin 07-11-09 I saw one person who cut (drilled) into the bottom of the fork to accommodate the shortened gear leg. Determine if that is an acceptable solution. Ron Lee ----- Original Message ----- From: Richard Dudley To: rv-list(at)matronics.com Sent: Monday, February 11, 2008 8:21 AM Subject: RV-List: Service Bulletin 07-11-09 Listers, Just a note to caution all with RV-XAs that are subject to Service Bulletin 07-11-09 to help you avoid making the mistake I made. Since I have been doing my Condition Inspection in February, one of the first things I did was remove the nose gear leg and send it away for modification. I then ordered a new nose fork from Van's via the Web Store. My rationale was that the leg mod could be going on while I completed the inspection and would be returned in a couple of weeks, or so, and the fork would be delivered in about a week, the usual time for UPS ground from the West Coast. Well, after a few days, I checked with Van's web site to see if my fork order had been shipped. I did not find my web order on the list. To get first hand information, I called Van's to find out if there was reason for delay. The answer was "it may be a "COUPLE OF MONTHS" ; " the pile of orders is about THREE inches thick". So, I have an RV-6A and its old fork and am awaiting return of my modified gear leg and may have to wait a couple of months to get my new fork. So, the obvious advice is: check with Van's to find out the current backlog of orders for the new fork BEFORE you send away your gear leg. Good luck!!! Richard Dudley RV-6(?A?) href="http://www.matronics.com/Navigator?RV-List">http://www.matronics. com/Navigator?RV-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ________________________________________________________________________________
Date: Feb 11, 2008
From: "Greg Williams" <mr.gsun(at)gmail.com>
Subject: Re: Oil cooler mount / wedge
Is the Sam James plenum working out as promised? Anyone out there flying with one that has an opinion? Wondering if it is worth retrofitting into a Van's RV-7 cowl. On Tue, Feb 5, 2008 at 4:06 PM, Deems Davis wrote: > > Robby Attaway http://www.attawayair.com/index.html had a mount that > would attach to the aft baffle, don't know if it will work with the SJ > plenum, as the plenum is placed pretty low wrt to the baffle. It's not > listed on his site, but If you call him he will let you know about it. > > Deems Davis # 406 > 'Its all done....Its just not put together' > http://deemsrv10.com/ > > Ralph E. Capen wrote: > > > > I'm working on my plenum/baffling. I'm starting with Vans baffle kit. > I have decided that I would like to mount the oil cooler off the back of > the #3 cyl back plate instead of the firewall. > > > > I'm also using a Sam James plenum - I'll be contacting them too! > > > > How have others done it? I'll even look at firewall mounts - to see if > there are any good ones > > > > Anyone have plans for the wedge option that I have seen (somewhere)? > > Thanks, > > Ralph > > > > > > > > > > > > > > > > > > > > > > > > ________________________________________________________________________________
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Re: Oil cooler mount / wedge
Date: Feb 11, 2008
I haven't had a chance to contact Robby yet and I haven't had any other responses about a wedge mount. >From the SamJamesd instructions show - it looks like the wedge in their photo is in a RV-4 so it may not work with my 6A - even with their plenum. I'll let you know what happens as I need to do something! ----- Original Message ----- From: Greg Williams To: rv-list(at)matronics.com Sent: Monday, February 11, 2008 7:19 PM Subject: Re: RV-List: Oil cooler mount / wedge Is the Sam James plenum working out as promised? Anyone out there flying with one that has an opinion? Wondering if it is worth retrofitting into a Van's RV-7 cowl. On Tue, Feb 5, 2008 at 4:06 PM, Deems Davis wrote: Robby Attaway http://www.attawayair.com/index.html had a mount that would attach to the aft baffle, don't know if it will work with the SJ plenum, as the plenum is placed pretty low wrt to the baffle. It's not listed on his site, but If you call him he will let you know about it. Deems Davis # 406 'Its all done....Its just not put together' http://deemsrv10.com/ Ralph E. Capen wrote: > > I'm working on my plenum/baffling. I'm starting with Vans baffle kit. I have decided that I would like to mount the oil cooler off the back of the #3 cyl back plate instead of the firewall. > > I'm also using a Sam James plenum - I'll be contacting them too! > > How have others done it? I'll even look at firewall mounts - to see if there are any good ones > > Anyone have plans for the wedge option that I have seen (somewhere)? > Thanks, > Ralph > > > > > > > > > > > ________________________________________________________________________________
From: "Garry" <garrys(at)tampabay.rr.com>
Subject: Re: Oil cooler mount / wedge
Date: Feb 11, 2008
I have the Sam James plenum and cowls on my RV7A..........since new. While I can't give any before and after performance figures I don't think I'm getting any better performance than those with "stock" equipment. Overheating has never been a problem under any conditions, even on hot Florida summer days. My CHT's however are quite uneven with the #4 cylinder running up to 100 degrees cooler than cylinders 1,2 &3. As to speed, I was led to believe I'd pick up 10 to 15 MPH over stock, but I don't think that's happening. At 8,000 ft, 2,700 RPM I see about 195-200 MPH ground speed on a no-wind day. I have an Aerosport IO360 and a Catto fixed pitch prop. Garry Stout, Tampa FL ----- Original Message ----- From: Greg Williams To: rv-list(at)matronics.com Sent: Monday, February 11, 2008 7:19 PM Subject: Re: RV-List: Oil cooler mount / wedge Is the Sam James plenum working out as promised? Anyone out there flying with one that has an opinion? Wondering if it is worth retrofitting into a Van's RV-7 cowl. ________________________________________________________________________________
From: "Mark Burns" <burnsm(at)suddenlink.net>
Subject: EA OIL COOLER II dimensions
Date: Feb 11, 2008
Ralph, The oil cooler has a six hole rectangular pattern. Two rows of three holes with 1-1/2" spacing. And the rows are 3-7/8" apart. Hope this helps. This is for the Niagara 20002A Oil cooler which I believe is what Vans sells as the Oil Cooler II. Mark -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Ralph E. Capen Sent: Monday, February 11, 2008 9:46 AM Subject: RV-List: EA OIL COOLER II dimensions Does anyone have the dimensions for the mounting holes for the EA OIL COOLER II from Vans? I'm trying to determine if the mounting holes are the same as for the SW 8406R. I didn't get any response to the comparison query earlier....this might be easier....I already have the 8406R Thanks, Ralph 8:16 AM 8:16 AM ________________________________________________________________________________
Date: Feb 12, 2008
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: EA OIL COOLER II dimensions
Thanks.... -----Original Message----- >From: Mark Burns <burnsm(at)suddenlink.net> >Sent: Feb 11, 2008 11:53 PM >To: rv-list(at)matronics.com >Subject: RE: RV-List: EA OIL COOLER II dimensions > > >Ralph, > >The oil cooler has a six hole rectangular pattern. > >Two rows of three holes with 1-1/2" spacing. > >And the rows are 3-7/8" apart. > >Hope this helps. > >This is for the Niagara 20002A Oil cooler which I believe is what Vans sells >as the Oil Cooler II. > >Mark > >-----Original Message----- >From: owner-rv-list-server(at)matronics.com >[mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Ralph E. Capen >Sent: Monday, February 11, 2008 9:46 AM >To: rv-list(at)matronics.com >Subject: RV-List: EA OIL COOLER II dimensions > > >Does anyone have the dimensions for the mounting holes for the EA OIL COOLER > >II from Vans? > >I'm trying to determine if the mounting holes are the same as for the SW >8406R. > >I didn't get any response to the comparison query earlier....this might be >easier....I already have the 8406R > >Thanks, >Ralph > > >8:16 AM > > >8:16 AM > > > ________________________________________________________________________________
From: "Charles Heathco" <cheathco(at)cox.net>
Subject: AIG insurance
Date: Feb 12, 2008
I just read a report that AIG was taking a big writedown and shares price falling a bunch. Any ideas as to how that might affect our insurance? I think most or at least many policies end up with AIG, at leqst mine with AOPA agencty does. Charlie Heathco ________________________________________________________________________________
Date: Feb 12, 2008
From: Tom & Cathy Ervin <tcervin(at)embarqmail.com>
Subject: Re: AIG insurance
Charlie, I have Global Insurance on my RV6-A but I wouldn't worry. Insuranc e companies even weathered the Great Depression when a large of amount of b usiness's failed. =C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2 -=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2- =C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2 -=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2- =C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2 -=C2-=C2-=C2-=C2-=C2- Tom in Ohio ----- Original Message ----- From: "Charles Heathco" <cheathco(at)cox.net> Sent: Tuesday, February 12, 2008 8:04:28 AM (GMT-0500) America/New_York Subject: RV-List: AIG insurance I just read a report that AIG was taking a big writedown and shares price f alling a bunch. Any ideas as to how that might affect our insurance? I thin k most or at least many policies end up with AIG, at leqst mine with AOPA a = ________________________________________________________________________________
From: "Kelly Patterson" <kbob(at)cox.net>
Subject: SB Fork mod
Date: Feb 12, 2008
Richard, I modified my stock fork to look like the new fork. Basically - you slice an inch off the bottom and bolt it back on. You will need a bandsaw or powered hacksaw to do the cutting this century. I'm flying mine now with no issues. This mod could get you back flying in a day. email offline if you want details: kbob at cox dot net Kelly Patterson RV-6A N716K PHX, AZ 200 hrs From: "Ron Lee" <ronlee(at)pcisys.net> Subject: Re: RV-List: Service Bulletin 07-11-09 I saw one person who cut (drilled) into the bottom of the fork to accommodate the shortened gear leg. Determine if that is an acceptable solution. Ron Lee ----- Original Message ----- From: Richard Dudley To: rv-list(at)matronics.com Sent: Monday, February 11, 2008 8:21 AM Subject: RV-List: Service Bulletin 07-11-09 Listers, Just a note to caution all with RV-XAs that are subject to Service Bulletin 07-11-09 to help you avoid making the mistake I made. ...... So, I have an RV-6A and its old fork and am awaiting return of my modified gear leg and may have to wait a couple of months to get my new fork. So, the obvious advice is: check with Van's to find out the current backlog of orders for the new fork BEFORE you send away your gear leg. Good luck!!! Richard Dudley RV-6(?A?) ________________________________________________________________________________
Date: Feb 12, 2008
From: "Greg Williams" <mr.gsun(at)gmail.com>
Subject: Re: Oil cooler mount / wedge
Garry, That speed seems in line with stock. Sure would be a lot of work to change over to SJ plenum & cowl for me at this point. What MP are you getting @ 8K' and 2700 rpm? On 2/11/08, Garry wrote: > > I have the Sam James plenum and cowls on my RV7A..........since new. > While I can't give any before and after performance figures I don't think > I'm getting any better performance than those with "stock" equipment. > Overheating has never been a problem under any conditions, even on hot > Florida summer days. My CHT's however are quite uneven with the #4 cylinder > running up to 100 degrees cooler than cylinders 1,2 &3. As to speed, I was > led to believe I'd pick up 10 to 15 MPH over stock, but I don't think that's > happening. At 8,000 ft, 2,700 RPM I see about 195-200 MPH ground speed on a > no-wind day. I have an Aerosport IO360 and a Catto fixed pitch prop. > > Garry Stout, Tampa FL > > > ----- Original Message ----- > *From:* Greg Williams > *To:* rv-list(at)matronics.com > *Sent:* Monday, February 11, 2008 7:19 PM > *Subject:* Re: RV-List: Oil cooler mount / wedge > > Is the Sam James plenum working out as promised? Anyone out there flying > with one that has an opinion? Wondering if it is worth retrofitting into a > Van's RV-7 cowl. > > * > > > * > > ________________________________________________________________________________
Subject: Cowl Fasteners
Date: Feb 12, 2008
From: "Robin Marks" <robin1(at)mrmoisture.com>
If I have proven one thing to myself it's that I suck using the archives. I review them each time before I post a question with limited success. It is time to make a Cowl Fastener decision. I plan on using Skybolt STYLE CLoc adjustable fasteners on part of my cowl assembly. I remember a discussion on the list that suggested alternate brands or styles of these fasteners. Does anyone have a preference as to the fastener you would choose as my archive search has been fruitless. Thanks, Robin RV-4 Sold RV-6A New Front Gear Leg and Fork RV-10 Getting closer to getting closer ________________________________________________________________________________
Date: Feb 12, 2008
From: ptrotter(at)optonline.net
Subject: Re: Cowl Fasteners
Robin, The 2 suppliers I know of are Skybolt and Milspec. I have Milspec myself. I think the products are comparable but I don't know the current pricing for either one. Jeremy at Milspec is very easy to work with and I recommend calling him if you have any questions. I bought mine when we had a group buy a couple of years ago and I wanted to change the length of the studs and he did so with no hassle at all even though it was quite awhile later. www.milspecproducts.com Paul ----- Original Message ----- From: Robin Marks Date: Tuesday, February 12, 2008 12:14 pm Subject: RV-List: Cowl Fasteners > If I have proven one thing to myself it's that I suck using the > archives. I review them each time before I post a question with > limitedsuccess. > > It is time to make a Cowl Fastener decision. I plan on using Skybolt > STYLE CLoc adjustable fasteners on part of my cowl assembly. I > remembera discussion on the list that suggested alternate brands > or styles of > these fasteners. Does anyone have a preference as to the > fastener you > would choose as my archive search has been fruitless. > > > > Thanks, > > Robin > > RV-4 Sold > > RV-6A New Front Gear Leg and Fork > > RV-10 Getting closer to getting closer > > ________________________________________________________________________________
Date: Feb 12, 2008
From: "Greg Williams" <mr.gsun(at)gmail.com>
Subject: Re: AIG insurance
Speaking of insurance, Do most RV owner/pilots carry hull insurance? On 2/12/08, Tom & Cathy Ervin wrote: > > Charlie, I have Global Insurance on my RV6-A but I wouldn't worry. > Insurance companies even weathered the Great Depression when a large of > amount of business's failed. > > Tom > in Ohio > ----- Original Message ----- > From: "Charles Heathco" <cheathco(at)cox.net> > To: "rv-list" > Sent: Tuesday, February 12, 2008 8:04:28 AM (GMT-0500) America/New_York > Subject: RV-List: AIG insurance > > I just read a report that AIG was taking a big writedown and shares price > falling a bunch. Any ideas as to how that might affect our insurance? I > think most or at least many policies end up with AIG, at leqst mine with > AOPA agencty does. Charlie Heathco > > * > > > * > > * > > > * > > ________________________________________________________________________________
Date: Feb 12, 2008
From: linn Walters <pitts_pilot(at)bellsouth.net>
Subject: Re: AIG insurance
Greg Williams wrote: > Speaking of insurance, Do most RV owner/pilots carry hull insurance? Can't speak for RV pilots since I'm not there yet ;-) However all I carry on my airplanes is liability ..... and only because the hangar owners require it. It's a gamble. In my case I insured the Pitts I built with hull the first year. At that time ('81) $25K of hull cost me an extra 1K. I figured I might need it in the first year. I didn't. 13 years later, I hurt my pride and joy. It was a outside 1/2 loop on a landing. The top wing was trashed and the lower engine mount/fuselage tubing was bent. Repairs were less than $3K So, lets do some math. 12 years X $1K = $12K in the bank less the $3K, so I still had $9K on account at the time. It's been building ever since. However, I might feel different on an airplane that's worth $100K or more. I'll cross that bridge (airway???) when I come to it I wonder if hull insurance is purchased mostly by pessimists rather than optomists!!!! :-D . Somebody else will have to collect the data!!! Linn ________________________________________________________________________________
From: RV6 Flyer <rv6_flyer(at)hotmail.com>
Subject: AIG insurance
Date: Feb 13, 2008
Liability only for 8 of the last 10+ years. Gary A. Sobek "My Sanity" RV-6 N157GS O-320 Hartzell, 2,080 + Flying Hours So. CA, USA Speaking of insurance, Do most RV owner/pilots carry hull insurance? _________________________________________________________________ Helping your favorite cause is as easy as instant messaging.-You IM, we g ive. ________________________________________________________________________________
From: "John Fasching" <n1cxo320(at)salidaco.com>
Subject: Spring Scale Source?
Date: Feb 12, 2008
I just completed the nose gear modification on my RV6A and used a cobbled-up method of checking and setting the 'break out' force as called for by Van. (22-lbs) I would like to find a source for a push scale, likely a spring scale, to more accurately measure the break out force to insure against any shimmy or other problems. I flew once after the mod and had the force way too light and got good shimmy. I've re-adjusted it but am still a bit leery. Any sources you know of? I checked the usual ones and came up dry. Thanks for any pointers. ________________________________________________________________________________
From: "Chuck Weyant" <chuck(at)chuckdirect.com>
Subject: Re: Cowl Fasteners
Date: Feb 12, 2008
I agree. I haven't been able to make the archives work for me for years. Way too much time involved with research and I usually don't find the answer I need. Perhaps a different search format? Chuck ----- Original Message ----- From: Robin Marks To: rv-list(at)matronics.com Sent: Tuesday, February 12, 2008 9:09 AM Subject: RV-List: Cowl Fasteners If I have proven one thing to myself it's that I suck using the archives. I review them each time before I post a question with limited success. ________________________________________________________________________________
Date: Feb 12, 2008
From: linn Walters <pitts_pilot(at)bellsouth.net>
Subject: Re: Spring Scale Source?
Almost any fish scale will work. Look in your local big-box store. Linn John Fasching wrote: > I just completed the nose gear modification on my RV6A and used a > cobbled-up method of checking and setting the 'break out' force as > called for by Van. (22-lbs) > > I would like to find a source for a push scale, likely a spring scale, > to more accurately measure the break out force to insure against any > shimmy or other problems. I flew once after the mod and had the force > way too light and got good shimmy. I've re-adjusted it but am still a > bit leery. > > Any sources you know of? I checked the usual ones and came up dry. > > Thanks for any pointers. > > ________________________________________________________________________________
From: David Maib <dmaib(at)mac.com>
Subject: Re: Cowl Fasteners
Date: Feb 12, 2008
Me too. I find the archives pretty much useless. David Maib On Feb 12, 2008, at 9:55 PM, Chuck Weyant wrote: I agree. I haven't been able to make the archives work for me for years. Way too much time involved with research and I usually don't find the answer I need. Perhaps a different search format? Chuck ----- Original Message ----- From: Robin Marks Sent: Tuesday, February 12, 2008 9:09 AM Subject: RV-List: Cowl Fasteners If I have proven one thing to myself it=92s that I suck using the archives. I review them each time before I post a question with limited success. ________________________________________________________________________________
From: "Jim Jewell" <jjewell(at)telus.net>
Subject: nose wheel fork, bobbing and shimmy issues
Date: Feb 13, 2008
Wheel balance, out of round tire, Nose wheel fork breakout, axle nut torque setting (bearing pre-load), wheel pant balance, nose wheel strut mounting bolt torque, the actual castor angle and the presence (or not) of some form of strut stiffener all add up to a rather complex troubleshoot when nose wheel shimmy and or bobbing are suspected. With the above in mind I offer this: During the early test flights I observed my 6-A suffer severe nose wheel bobbing and shimmy during touchdown and rollout. This resulted in some damage to the wheel pant. While investigating the cause I checked the "break out" force, the tire pressure and the torque setting of the axle bolt nut. All were to spec. With the wheel off the ground I did note that with the axle torque at spec. the wheel resisted rotational movement. The resistance to rotation was similar to having a partially applied brake. Suspecting that the resistance had a direct relationship to the nose wheel "bobbing" I decided to reduce the axle toque to the point that the wheel turned more freely. During the next series of test flights the nose wheel bobbing was all but gone and the shimmy was much less severe. Lowering the tire pressure did not help the shimmy so I increased the pressure. with the tire pressure at about 33 lb. the shimmy almost went away. Increasing the "break out" a small amount got rid of the rest. Van's nose wheel mod became an issue and I dismantled the nose wheel gear in preparation . It was at this point that I found the outer bearing spacers had been turning causing damage to the old nose wheel fork. The damage was due to the reduced axle bolt torque. After a bit of research I found that others had run into this same condition. I began a close examination of the axle bolt and all the related outer spacers bearings etc. without the wheel pant in place. I discovered that with the axle torque set at spec. the resulting bearing pre-load contributed a large undesirable amount of drag to the nose wheel's rotation. With a relatively small reduction of axle bolt torque the seals and outer spacers could begin to turn with the wheel any further reduction of axle torque allowed freewheeling of all the various parts to occur. With the wheel pant in place it was all but impossible to determine by sight whether the outer spacers etc. where turning or not. Therefore the only way to be sure the outer spacers and bearings are not turning with the wheel is with the axle torque set to spec. I think this torque setting excessively tightens the wheel bearing pre-load. This then seems to induce negative nose wheel performance i.e. nose wheel "bobbing" During my earlier research I learned of someone else putting a spacer between the bearings. With the above in mind I made and fitted an inner bearing spacer. I reduced the inner spacer width dimension until the wheel had zero run out. I then reduced the spacer dimension a further five thousandths of an inch. This reduced size should allow for some bearing wear in (seating) and the seal material on the back of the bearing to crush a bit with age. With the spacer in place and the axle bolt torque set to vans spec. the various axel parts are mechanically locked and do not turn with the wheel and there is a small amount of drag that is caused by the bearing grease seals interacting with the wheel. I would expect that should bearing wear become an issue either bearing replacement or a further reduction in spacer width might be called for. The axle bolt torque could be increased without adverse effects to wheel drag but I doubt that doing so is or should be required The aircraft is not yet ready to test fly after the modifications described above. Therefore I cannot predict the nose wheel performance that will transpire as a result of the additional spacer. If need be it can be omitted as no other changes to the nose wheel parts have been made. I'm told there haave been or are more than one supplier of wheels for Vans products. If inner spacers turn out to be effective it seems to me that a set of specific spacer dimensions could be established. I am not suggesting that others copy or emulate what I am experimenting with. however I am interested to have input in regard to the above, Jim in Kelowna ________________________________________________________________________________
Date: Feb 13, 2008
From: Ralph Hoover <hooverra(at)verizon.net>
Subject: Spring Scale Source?
McMaster Carr http://tinyurl.com/x39j 50 lbs. 8 oz. 25 kg 250 g 12" x 1 5/16" 1757T39 43.75 -- Ralph C. Hoover RV7A hooverra at verizon dot net ________________________________________________________________________________
From: "John Barrett" <2thman(at)cablespeed.com>
Subject: Re: Cowl Fasteners
Date: Feb 13, 2008
I'm continually surprised that builders want to use individual fasteners along the composite cowls of their airplanes. Even the certified producers are going to hinge attachments now. Look at the Columbia. Does anyone know how the Cirrus does it? This is partly a shameless plug because my company makes and sells Carbinge graphite piano hinges that is used in so many home builts so be suspicious of anything I say, but take the time to ask your colleagues who have used hinges instead of fasteners. Regards, John Barrett, CEO Leading Edge Composites PO Box 428 Port Hadlock, WA 98339 www.carbinge.com 3:20 PM ________________________________________________________________________________
From: "glen matejcek" <aerobubba(at)earthlink.net>
Subject: RE: Cowl Fasteners
Date: Feb 13, 2008
Hi Robin et al- RE: > It is time to make a Cowl Fastener decision. I plan on using Skybolt > STYLE CLoc adjustable fasteners on part of my cowl assembly. I > remembera discussion on the list that suggested alternate brands > or styles of > these fasteners. Does anyone have a preference as to the > fastener you > would choose as my archive search has been fruitless. A while back Aircraft Spruce had RV cowl fastener kits available. IIRC they were Skybolt hardware. The RV-8 kit was about half the cost of all the others for some reason. If that offer is still out there, it might be a good source for the hardware for any RV. FWIW- glen matejcek aerobubba(at)earthlink.net ________________________________________________________________________________
From: "Mauri" <maurv8(at)compuplus.net>
Subject: Re: Cowl Fasteners
Date: Feb 13, 2008
Hey, Robin, checkout http://home.mindspring.com/~rv6/RV6site/camlocks.htm This may give you some help. Mauri RV-8 still finishing Polson, MT ----- Original Message ----- From: Robin Marks To: rv-list(at)matronics.com Sent: Tuesday, February 12, 2008 10:09 AM Subject: RV-List: Cowl Fasteners If I have proven one thing to myself it's that I suck using the archives. I review them each time before I post a question with limited success. It is time to make a Cowl Fastener decision. I plan on using Skybolt STYLE CLoc adjustable fasteners on part of my cowl assembly. I remember a discussion on the list that suggested alternate brands or styles of these fasteners. Does anyone have a preference as to the fastener you would choose as my archive search has been fruitless. Thanks, Robin RV-4 Sold RV-6A New Front Gear Leg and Fork RV-10 Getting closer to getting closer ------------------------------------------------------------------------- ----- 2/12/2008 9:31 AM ________________________________________________________________________________
Subject: Re: Cowl Fasteners
Date: Feb 13, 2008
From: "Robin Marks" <robin1(at)mrmoisture.com>
John, I am happy to have the shameless plug I didn't know about graphite hinges. My plan was to use the individual fasteners only on the upper firewall curve and the underside of the bottom cowl. I do not think the curved piano hinge on the upper portion of the cowl works well and I really don't care for the two tabs sticking out of the cowl. That being said I especially like the concept of bonding composite to composite. What I don't care for is the difference in pricing between metal & composite hinges. From my brief search a 6 foot piano hinge runs about $11.00 while a 4 foot Carbinge Piano Hinge is $160.00 before the $32.00 Carbinge Keeper. Did I find the wrong source for these hinges? As a rough estimate if I were to do my entire Sam James Cowl with graphite hinges would it take 5 sets of hinges to complete. If so that would put the cost of hinges at 80% of the cost of the cowl. Please don't get me wrong, I have shown a willingness to spend more than I should on small improvements and creature comforts for this plane but nearly $1,000 for cowl hinges seems excessive even to me... Did I miscalculate? I finally figured out why a loaded Cirrus or Columbia is pushing $600,000, the hinges! Thanks, Robin I'm continually surprised that builders want to use individual fasteners along the composite cowls of their airplanes. Even the certified producers are going to hinge attachments now. Look at the Columbia. Does anyone know how the Cirrus does it? This is partly a shameless plug because my company makes and sells Carbinge graphite piano hinges that is used in so many home builts so be suspicious of anything I say, but take the time to ask your colleagues who have used hinges instead of fasteners. Regards, John Barrett, CEO Leading Edge Composites PO Box 428 Port Hadlock, WA 98339 www.carbinge.com 3:20 PM ________________________________________________________________________________
From: "Bob-tcw" <rnewman(at)tcwtech.com>
Subject: Re: Cowl Fasteners
Date: Feb 13, 2008
Regarding cowl fastners and hinging. As we have done with our Glastar, we are going to use 1/4 turn fastners around the firewall/cowl intersection and a hinge between the upper and lower cowl halves. However, we will not be using the Van's supplied rolled hinging. The far superior extruded hinge material is the way to go. Its available from spruce. -Bob Newman TCW Technologies www.tcwtech.com ________________________________________________________________________________
Date: Feb 13, 2008
From: Bob <panamared5(at)brier.net>
Subject: Re: Cowl Fasteners
At 09:00 AM 2/13/08, you wrote: > >I'm continually surprised that builders want to use individual fasteners >along the composite cowls of their airplanes. Even the certified producers >are going to hinge attachments now. Look at the Columbia. Does anyone know >how the Cirrus does it? I tried to use hinges on my cowl. After about 30 hours of trying to get the top hinges to fit around the curve, I gave up and ordered fasteners. Also the hinges all broke in the bottom of the cowl, and the parts of the cowl where I did use hinges, they are not that user friendly to the surrounding paint, the cowl, or the ripped up skin on my hands and fingers. I would have loved to use $15.00 worth of hinges rather than the $400+ for the fasteners. But, sometimes you just have to do what you have to do! Fasteners Vs Hinges, this is a case of a real bad solution or a really bad solution, in my opinion. Bob RV6 "Wicked Witch of the West" ________________________________________________________________________________
From: Dean Pichon <deanpichon(at)msn.com>
Subject: Re: Cowl Fasteners
Date: Feb 13, 2008
I am in the middle of replacing the hinges on my -4 with Skybolt fasteners. I have completed the section connecting the upper cowl half to the firewa ll and will soon start on the joint between upper and lower cowl halves. I had the rolled hinges as supplied with the kit and have broken a few eyel ets. I much prefer the extruded hinge (to the rolled), but am concerned th e (tighter?) tolerances of the extruded hinge may make it difficult or impo ssible to install the hinge pin along the curved surface of the cowl halves . Has anyone used the extruded hinge in this application? Regards, Dean Pichon RV-4/400 hrs> From: rnewman(at)tcwtech.com> To: rv-list(at)matronics.com> Subject : Re: RV-List: Re: Cowl Fasteners > Date: Wed, 13 Feb 2008 12:45:43 -0500> ng cowl fastners and hinging. As we have done with our Glastar, we > are go ing to use 1/4 turn fastners around the firewall/cowl intersection and > a hinge between the upper and lower cowl halves. However, we will not be > us ing the Van's supplied rolled hinging. The far superior extruded hinge > ma terial is the way to go. Its available from spruce.> > > -Bob Newman> TCW T ========> > > _________________________________________________________________ Helping your favorite cause is as easy as instant messaging.-You IM, we g ive. ________________________________________________________________________________
From: Rquinn1(at)aol.com
Date: Feb 13, 2008
Subject: Re: SB Fork mod
Kelly did you have the modified gear leg or did you also cut your old leg? Thanks Rollie **************The year's hottest artists on the red carpet at the Grammy Awards. Go to AOL Music. (http://music.aol.com/grammys?NCID=aolcmp00300000002565) ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Feb 13, 2008
Subject: Re: Cowl Fasteners
In a message dated 02/13/2008 12:47:46 PM Central Standard Time, panamared5(at)brier.net writes: Also the hinges all broke in the bottom of the cowl, and the parts of the cowl where I did use hinges, they are not that user friendly to the surrounding paint, the cowl, or the ripped up skin on my hands and fingers. >>> Also consider countersunk 8-32 screws (six each side) for the bottom, with platenuts mounted on a strip riveted to lower firewall flange. Not a problem in 450+ hours on my RV-6A. Mark **************The year's hottest artists on the red carpet at the Grammy Awards. Go to AOL Music. (http://music.aol.com/grammys?NCID=aolcmp00300000002565) ________________________________________________________________________________
From: PSPRV6A(at)aol.com
Date: Feb 13, 2008
Subject: Re: Metal lathe observations
Most of my pre-retirement career was spent as a consulting engineer, but way, way back had some background in machine shops. About 15 years ago I purchased a metal lathe for my own basement shop. It is a 14" X 36" geared head with quick-change headstock gears and threading. I replaced the original single phase motor with a three phase for quick reversing. The brand is Wey-Y11 from Taiwan where LOTS of this kind of machinery comes from. There are plenty of other brands, but you are rather tied to these sources if you want good bang for the buck. I remember spending about two grand for it back then. There are fairly good smaller belt-drive lathes available for much less. Try the search function on your computer or maybe even E-bay. Hope that might be of some help. Paul S. Petersen, RV6A with son Eric, 99% done **************The year's hottest artists on the red carpet at the Grammy Awards. Go to AOL Music. (http://music.aol.com/grammys?NCID=aolcmp00300000002565) ________________________________________________________________________________
Date: Feb 14, 2008
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Nosewheel Fork bushing Drawing 62
Folks, I need to order a new set of nosewheel fork bushings to go in to my soon to arrive (non-Vans) 5x5 nosewheel fork. I understand they are listed on drawing 62 and may be called U-612....I can't find that in Vans 'list' to order. I don't have the drawing here with me. I'm also figuring that I'll destroy the bushings from my current fork if I try to remove them and re-use them. If someone could read that number from their drawing I would appreciate it. Ralph ________________________________________________________________________________
Date: Feb 14, 2008
Subject: Nosewheel Fork bushing Drawing 62
From: James H Nelson <rv9jim(at)juno.com>
Ralph, Give me the shaft size and the size of the hole that the bushing goes into. It is a flanged "oilite" bushing. I sell a series of oilite bushings so its not rocket science. Jim Nelson N15JN (ready for paint) ________________________________________________________________________________
Date: Feb 14, 2008
Subject: Nosewheel Fork bushing Drawing 62
From: James H Nelson <rv9jim(at)juno.com>
Hi Ralph, I need to know the length of bushing you need. The bushings need full support. So what ever the bushing goes into, measure the area that the bushing is supported by the fork. Any hollow area is a non-support area for the bushing. Jim ________________________________________________________________________________
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Nosewheel Fork bushing Drawing 62
Date: Feb 14, 2008
Here's what I got from Vans. I got good info from others too - thanks! ----- Original Message ----- From: orders(at)vansaircraft.com Sent: Thursday, February 14, 2008 6:09 PM Subject: Re: U-612 nosewheel fork bushing Ralph, We don't sell the bushings but, you can order them direct from: EXPRMENTAL AIRCRAFT phone 360-245-3478 and the part number is "BUSHING SF-4048-16". Best Regards Van's Aircraft Ralph E. Capen 14 Feb 2008 From: "Ralph E. Capen" <recapen(at)earthlink.net> Send reply to: "Ralph E. Capen" Subject: U-612 nosewheel fork bushing > I would like to order a pair of these bushings with my next web > order - but I can't find them on 'the list'. What do I put where on > the web order to get these? > > Thanks, > Ralph > 60431 > > ________________________________________________________________________________
Subject: Nosewheel Fork bushing Drawing 62
From: Doug Gray <dgra1233(at)bigpond.net.au>
Date: Feb 15, 2008
Note: ACS has a SYMMCO SF-4048-20 listed in their web catalog that differs only in length (1.25" v 1"). Google for SYMMCO for details. Doug > Your right,it is listed as U-612 on my RV-6A plans. The specs say it > is a > Simco # SF-4048-16. And like you I can not find it in Van's parts > list. ________________________________________________________________________________
Date: Feb 14, 2008
Subject: Nose wheel Fork bushing Drawing 62
From: James H Nelson <rv9jim(at)juno.com>
Hi Ralph and Doug, Yup, its a standard Oilite flanged bushing. The P/N says it is flanged 1-1/4" x 1-1/2" x 1" long. You can get it at any bearing store that stocks the oilite style bearings. Bunting is also another manufacturer of "oilite" type bearings. If you can not find anyone, then let me know and I'll get some for you. Probably off my shelf or if I have to, order them with my next order of oilite bearings. Jim Nelson ________________________________________________________________________________
From: "H.Ivan Haecker" <baremetl(at)gvtc.com>
Subject: Re: Cowl Fasteners
Date: Feb 14, 2008
I have hinges only for fasteners on my -4 and have had almost zero problems in 1435 hours. The only problem so far was a rivet broke behind the spinner where the hinges (extruded type) join the top and bottom cowl halves. This area is subject to the most stress and if I were doing another, I would use 2 or 3 screws instead. Otherwise, I have had no broken eyes or chipped paint, etc. I was pretty careful when bonding and riveting to make sure there was no built-in stress on the hinge halves. The cowl attaches to the fuselage with 1/8" hinges, but uses a 3/32" pin on the highly curved top half. It sure is easy to remove for maintenance. Just another data point. Ivan Haecker -4 1435 hrs. S. Cen. TX ----- Original Message ----- From: Fiveonepw(at)aol.com To: rv-list(at)matronics.com Sent: Wednesday, February 13, 2008 4:57 PM Subject: Re: RV-List: Re: Cowl Fasteners In a message dated 02/13/2008 12:47:46 PM Central Standard Time, panamared5(at)brier.net writes: Also the hinges all broke in the bottom of the cowl, and the parts of the cowl where I did use hinges, they are not that user friendly to the surrounding paint, the cowl, or the ripped up skin on my hands and fingers. >>> Also consider countersunk 8-32 screws (six each side) for the bottom, with platenuts mounted on a strip riveted to lower firewall flange. Not a problem in 450+ hours on my RV-6A. Mark ------------------------------------------------------------------------- ----- The year's hottest artists on the red carpet at the Grammy Awards. AOL Music takes you there. ________________________________________________________________________________
From: "Jack Hilditch" <wmjack1(at)t3cs.net>
Subject: Nosewheel Fork bushing Drawing 62
Date: Feb 14, 2008
I Googled the part number and came up with a bronze bearing & bushing supply house called American Sleeve Bearing. The URL takes you to their PDF catalog: http://www.asbbearings.com/products/catalog05.pdf Jack Hilditch RV-9A Wings & Emp finished, working on fuse _____ From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Ralph E. Capen Sent: Thursday, February 14, 2008 8:40 PM Subject: RV-List: Nosewheel Fork bushing Drawing 62 Here's what I got from Vans. I got good info from others too - thanks! ----- Original Message ----- From: orders(at)vansaircraft.com Sent: Thursday, February 14, 2008 6:09 PM Subject: Re: U-612 nosewheel fork bushing Ralph, We don't sell the bushings but, you can order them direct from: EXPRMENTAL AIRCRAFT phone 360-245-3478 and the part number is "BUSHING SF-4048-16". Best Regards Van's Aircraft Ralph E. Capen >14 Feb 2008 From: "Ralph E. Capen" <recapen(at)earthlink.net> Send reply to: "Ralph E. Capen" Subject: U-612 nosewheel fork bushing > I would like to order a pair of these bushings with my next web > order - but I can't find them on 'the list'. What do I put where on > the web order to get these? > > Thanks, > Ralph > 60431 > > ________________________________________________________________________________
Date: Feb 14, 2008
From: Paul Besing <pbesing(at)yahoo.com>
Subject: Rudder Trim Tab Material?
Hey all...looking for some bright ideas on a trim tab. I made one out of wood. A wedge shape. Taped on the rudder and nailed the size and location...pure luck. Anyway, what have others seen that would look very clean and work well? How did you fasten it? I was thinking of a solid piece of machined alluminum, but not sure how to mount it on the skin. Paul Besing RV-4 N73DD Arizona Never miss a thing. Make Yahoo your home page. http://www.yahoo.com/r/hs ________________________________________________________________________________
Date: Feb 15, 2008
From: Rick Galati <rick6a(at)yahoo.com>
Subject: Re: Rudder Trim Tab Material?
It has been awhile since I installed this little wedge with double sided carpet tape per plans and has since been painted over. Works great. http://tinyurl.com/2rlafg ________________________________________________________________________________
From: "Kelly Patterson" <kbob(at)cox.net>
Subject: Re: Rudder Trim
Date: Feb 15, 2008
Paul, I did what I think is the cleanest installation... Attach a 'screen door' spring from the rudder pedal to the firewall, on the pedal that needs a little push. I made up 2 springs about 6" long and attached them both to my right pedal on the passenger side. You can also adjust tension by shortening the spring, or drilling another hole. Fly it until you get the right combo for ball centered. Practically invisible. Same principle as Van's aileron trim. Kelly Patterson RV-6A N716K PHX, AZ From: Paul Besing <pbesing(at)yahoo.com> Subject: RV-List: Rudder Trim Tab Material? Hey all...looking for some bright ideas on a trim tab. I made one out of wood. A wedge shape. Taped on the rudder and nailed the size and location...pure luck. Anyway, what have others seen that would look very clean and work well? How did you fasten it? I was thinking of a solid piece of machined alluminum, but not sure how to mount it on the skin. Paul Besing RV-4 N73DD Arizona ________________________________________________________________________________
Date: Feb 15, 2008
From: "Ollie Washburn" <ollie6a(at)embarqmail.com>
Subject: Re: Rudder Trim Tab Material?
Use good quality double back tape. Ollie On Fri, Feb 15, 2008 at 1:23 AM, Paul Besing wrote: > Hey all...looking for some bright ideas on a trim tab. I made one out of > wood. A wedge shape. Taped on the rudder and nailed the size and > location...pure luck. Anyway, what have others seen that would look very > clean and work well? How did you fasten it? I was thinking of a solid > piece of machined alluminum, but not sure how to mount it on the skin. > > Paul Besing > RV-4 N73DD > Arizona > > ------------------------------ > Be a better friend, newshound, and > > * > > * > > ________________________________________________________________________________
From: "sheldon barrett" <sheldonb(at)frontiernet.net>
Subject: Re: Rudder Trim Tab Material?
Date: Feb 15, 2008
Paul... I did a aluminium tab on the bottom of the rudder... easy to adjust... with a shape that gives the plane a little longer look (I think ha).. However, some say not the best place for the tab efficiency... See attached shot... Sheldon ----- Original Message ----- From: Paul Besing To: rv-list(at)matronics.com Sent: Thursday, February 14, 2008 11:23 PM Subject: RV-List: Rudder Trim Tab Material? Hey all...looking for some bright ideas on a trim tab. I made one out of wood. A wedge shape. Taped on the rudder and nailed the size and location...pure luck. Anyway, what have others seen that would look very clean and work well? How did you fasten it? I was thinking of a solid piece of machined alluminum, but not sure how to mount it on the skin. Paul Besing RV-4 N73DD Arizona ------------------------------------------------------------------------- ----- Be a better friend, newshound, and ________________________________________________________________________________
From: "Charles Heathco" <cheathco(at)cox.net>
Subject: nose gear mod
Date: Feb 15, 2008
I have been thinking about this thing and wonder why we cant put the new fork on the existing rod which would end up giving the same clearance as if we cut off and inch and rethreaded it?? would change the sitting angle just barley. Am I missing something here? I havent asked Vans about this yet, wanted to see if anyone else has thought about this. Charlie Heathco ________________________________________________________________________________
Date: Feb 15, 2008
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: Rudder Trim Tab Material?
Paul Besing wrote: > Hey all...looking for some bright ideas on a trim tab. I made one > out of wood. A wedge shape. Taped on the rudder and nailed the size > and location...pure luck. Anyway, what have others seen that would > look very clean and work well? How did you fasten it? I was > thinking of a solid piece of machined alluminum, but not sure how to > mount it on the skin. Paul, I took the balsa wedge I used for testing and covered it with black Monokote to match the rudder and RTV'ed it to the rudder. I needed some Monokote on the plane in honor of my R/C background. ;-) A few years later after changing wheelpants and gear fairings, the tab needed to be redone so I bent one out of 0.016 aluminum (formed it with closed ends and back) and pop riveted it to the rudder. Its been there for several years now. Sam Buchanan ________________________________________________________________________________
From: "Konrad L. Werner" <klwerner(at)comcast.net>
Subject: Re: Rudder Trim Tab Material?
Date: Feb 15, 2008
Sheldon, Where exactly would be the best location for good tab efficiency? Konrad ----- Original Message ----- From: sheldon barrett To: rv-list(at)matronics.com Sent: Friday, February 15, 2008 7:48 AM Subject: Re: RV-List: Rudder Trim Tab Material? Paul... I did a aluminium tab on the bottom of the rudder... easy to adjust... with a shape that gives the plane a little longer look (I think ha).. However, some say not the best place for the tab efficiency... See attached shot... Sheldon ----- Original Message ----- From: Paul Besing To: rv-list(at)matronics.com Sent: Thursday, February 14, 2008 11:23 PM Subject: RV-List: Rudder Trim Tab Material? Hey all...looking for some bright ideas on a trim tab. I made one out of wood. A wedge shape. Taped on the rudder and nailed the size and location...pure luck. Anyway, what have others seen that would look very clean and work well? How did you fasten it? I was thinking of a solid piece of machined alluminum, but not sure how to mount it on the skin. Paul Besing RV-4 N73DD Arizona ------------------------------------------------------------------------- --- Be a better friend, newshound, and href="http://www.matronics.com/Navigator?RV-List">http://www.matronics. com/Navigator?RV-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ________________________________________________________________________________
From: "Konrad L. Werner" <klwerner(at)comcast.net>
Subject: Re: nose gear mod
Date: Feb 15, 2008
Charlie, Why would you put the new fork onto the old rod, and therefore giving you the same clearance as before.... Isn't improving the ground clearance the entire reasoning behind this modification? You might as well keep the old fork then too, as you would not gain the desired effect for dig in-/roll over prevention by just swapping out the fork, but not the rod. If you don't care about gaining any ground clearance then why even bother. I am sure that there is a good number of people out there that did not care about swapping the gearleg & fork as both work fine. It mainly depends on what surface you land on, and I have never landed on anything but an asphalt runway which obviously would not really even need this mod... My 0.02 worth. Konrad ----- Original Message ----- From: Charles Heathco To: rv-list Sent: Friday, February 15, 2008 7:50 AM Subject: RV-List: nose gear mod I have been thinking about this thing and wonder why we cant put the new fork on the existing rod which would end up giving the same clearance as if we cut off and inch and rethreaded it?? would change the sitting angle just barley. Am I missing something here? I havent asked Vans about this yet, wanted to see if anyone else has thought about this. Charlie Heathco ________________________________________________________________________________
Subject: WOW - What a difference
Date: Feb 15, 2008
From: joelrhaynes(at)aol.com
I've been flying my 7A for about 1.5 years and 150 hours.? It remains?unpainted and the cowl at the time of the first flight was structurally?complete but the spinner?gap was never to my liking since it was nice at the top (0.25 inch) but too?wide on the sides and particularly so on the bottom.? My philosophy was to get it in the air, enjoy flying,?and?take my time in completing the fairings and final fiberglass finishing before painting (I still like this strategy).? So over the last few weeks I spent a good 25 hours filling all the pin holes, re-working the spinner opening with some layups and flox, and getting a nice coat of primer on the cowl to hold me until the real paint goes on.? The cosmetic outcome was very nice.? Then I went flying.? Holy s**t, it's a different airplane.? I picked up 3-4 knots in cruise and my CHTs dropped 20-25 degrees.? My leaned out cruise CHTs at 2500 rpm and 7500 ft?were 325 deg F yesterday with the?OAT around freezing.? On a 1500 fpm climb ou t I did not get above 350 on any cylinder.??Before the changes I would sometimes need to?push the nose down when I got to around 380 on #3.? The cosmetic outcome was satisfying enough.??The added performance is gravy. Joel Haynes N557XW Bozeman, MT ________________________________________________________________________ ________________________________________________________________________________
From: "Wheeler North" <wnorth(at)sdccd.edu>
Subject: trim tab
Date: Feb 15, 2008
Proseal, If you make a .020 tab instead you can always adjust it a bit. And you can make its trailing edge flush with the rudder trailing edge as it will never need to be bent/adjusted to the other side. Do bond it across at least one stringer. From: Paul Besing <pbesing(at)yahoo.com> Subject: RV-List: Rudder Trim Tab Material? Hey all...looking for some bright ideas on a trim tab. I made one out of wood. A wedge shape. Taped on the rudder and nailed the size and location...pure luck. Anyway, what have others seen that would look very clean and work well? How did you fasten it? I was thinking of a solid piece of machined alluminum, but not sure how to mount it on the skin. Paul Besing RV-4 N73DD Arizona ________________________________________________________________________________
Date: Feb 15, 2008
From: Paul Besing <pbesing(at)yahoo.com>
Subject: Trim Tab
Ya know, I do have some Monokote laying around! Do you have any pics of the new tab? Thanks Sam..hope all is well with you. Paul ----- Original Message ---- From: Sam Buchanan <sbuc(at)hiwaay.net> Sent: Friday, February 15, 2008 7:52:17 AM Subject: Re: RV-List: Rudder Trim Tab Material? Paul Besing wrote: > Hey all...looking for some bright ideas on a trim tab. I made one > out of wood. A wedge shape. Taped on the rudder and nailed the size > and location...pure luck. Anyway, what have others seen that would > look very clean and work well? How did you fasten it? I was > thinking of a solid piece of machined alluminum, but not sure how to > mount it on the skin. Paul, I took the balsa wedge I used for testing and covered it with black Monokote to match the rudder and RTV'ed it to the rudder. I needed some Monokote on the plane in honor of my R/C background. ;-) A few years later after changing wheelpants and gear fairings, the tab needed to be redone so I bent one out of 0.016 aluminum (formed it with closed ends and back) and pop riveted it to the rudder. Its been there for several years now. Sam Buchanan Be a better friend, newshound, and know-it-all with Yahoo! Mobile. Try it now. http://mobile.yahoo.com/;_ylt=Ahu06i62sR8HDtDypao8Wcj9tAcJ ________________________________________________________________________________
Date: Feb 15, 2008
From: Paul Besing <pbesing(at)yahoo.com>
Subject: Re: Rudder Trim Tab Material?
Very nice look...works well I assume? ----- Original Message ---- From: sheldon barrett <sheldonb(at)frontiernet.net> Sent: Friday, February 15, 2008 7:48:26 AM Subject: Re: RV-List: Rudder Trim Tab Material? DIV { MARGIN:0px;} Paul... I did a aluminium tab on the bottom of the rudder... easy to adjust... with a shape that gives the plane a little longer look (I think ha).. However, some say not the best place for the tab efficiency... See attached shot... Sheldon ----- Original Message ----- From: Paul Besing To: rv-list(at)matronics.com Sent: Thursday, February 14, 2008 11:23 PM Subject: RV-List: Rudder Trim Tab Material? Hey all...looking for some bright ideas on a trim tab. I made one out of wood. A wedge shape. Taped on the rudder and nailed the size and location...pure luck. Anyway, what have others seen that would look very clean and work well? How did you fasten it? I was thinking of a solid piece of machined alluminum, but not sure how to mount it on the skin. Paul Besing RV-4 N73DD Arizona Be a better friend, newshound, and href="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/Navigator?RV-List href="http://forums.matronics.com">http://forums.matronics.comhref="http://www.matronics.com/contribution">http://www.matronics.com/c Looking for last minute shopping deals? ________________________________________________________________________________
Date: Feb 15, 2008
From: Glen Matejcek <aerobubba(at)earthlink.net>
Subject: Re: RV-List Digest: 12 Msgs - 02/14/08
Speaking of yaw trim, does anybody know offhand how much stab offsett is now specified for the RV-8? Glen Matejcek ________________________________________________________________________________
Date: Feb 15, 2008
From: Glen Matejcek <aerobubba(at)earthlink.net>
Subject: Re: Rudder trim tab
Hi Paul- RE: looking for some bright ideas on a trim tab... ...I was thinking of a solid piece of machined alluminum, >but not sure how to mount it on the skin. I'd be carefull about mounting a mass that far from the hinge line. There's probably quite a flutter margin available, but it is impossible to know when you are liable to start nibbling at the edge of the flutter envelope. FWIW- Glen Matejcek ________________________________________________________________________________
From: "Tim Bryan" <n616tb(at)btsapps.com>
Subject: WOW - What a difference
Date: Feb 15, 2008
Joel, To which item do you contribute the CHT temp improvement to? To which item do you contribute the speed difference to? Inquiring minds. My CHT's are never below 380 in cruise and well over 420 in climb out. Tim _____ From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of joelrhaynes(at)aol.com Sent: Friday, February 15, 2008 11:11 AM Subject: RV-List: WOW - What a difference I've been flying my 7A for about 1.5 years and 150 hours. It remains unpainted and the cowl at the time of the first flight was structurally complete but the spinner gap was never to my liking since it was nice at the top (0.25 inch) but too wide on the sides and particularly so on the bottom. My philosophy was to get it in the air, enjoy flying, and take my time in completing the fairings and final fiberglass finishing before painting (I still like this strategy). So over the last few weeks I spent a good 25 hours filling all the pin holes, re-working the spinner opening with some layups and flox, and getting a nice coat of primer on the cowl to hold me until the real paint goes on. The cosmetic outcome was very nice. Then I went flying. Holy s**t, it's a different airplane. I picked up 3-4 knots in cruise and my CHTs dropped 20-25 degrees. My leaned out cruise CHTs at 2500 rpm and 7500 ft&nbs p;were 325 deg F yesterday with the OAT around freezing. On a 1500 fpm climb out I did not get above 350 on any cylinder. Before the changes I would sometimes need to push the nose down when I got to around 380 on #3. The cosmetic outcome was satisfying enough. The added performance is gravy. Joel Haynes N557XW Bozeman, MT _____ <http://o.aolcdn.com/cdn.webmail.aol.com/mailtour/aol/en-us/text.htm?ncid=ao lcmp00050000000003> ! ________________________________________________________________________________
From: "Jim Fogarty at Lakes & Leisure Realty" <jfogarty(at)tds.net>
Subject: Re: nose gear mod
Date: Feb 15, 2008
My understanding, the 1 inch is what will hit the pot hole first, consequently, after cutting off the existing rod the plane will have one more inch of clearance. If you hold that nose up you will never have a problem, that is my assumption, however, I should never assume anything. Jim RV9a Builder ----- Original Message ----- From: Charles Heathco To: rv-list Sent: Friday, February 15, 2008 8:50 AM Subject: RV-List: nose gear mod I have been thinking about this thing and wonder why we cant put the new fork on the existing rod which would end up giving the same clearance as if we cut off and inch and rethreaded it?? would change the sitting angle just barley. Am I missing something here? I havent asked Vans about this yet, wanted to see if anyone else has thought about this. Charlie Heathco ------------------------------------------------------------------------- ----- 2/15/2008 9:00 AM ________________________________________________________________________________
From: "Terry Watson" <terry(at)tcwatson.com>
Subject: Re: RV-List Digest: 12 Msgs - 02/14/08
Date: Feb 15, 2008
Glen, I don't remember how much offset is specified, but I believer I remember that it has changed since my kit was ordered (1998). I think I recall Kevin Horton talking about a change in the drawings. Terry RV-8A #80729 Still building -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Glen Matejcek Sent: Friday, February 15, 2008 9:31 AM Subject: RV-List: Re: RV-List Digest: 12 Msgs - 02/14/08 Speaking of yaw trim, does anybody know offhand how much stab offsett is now specified for the RV-8? Glen Matejcek ________________________________________________________________________________
From: "Greg Young" <gyoung@cs-sol.com>
Subject: nose gear mod
Date: Feb 15, 2008
I assume he's talking about putting a spacer above the new nose fork so it resides at the bottom of the leg/axle giving the same clearance as the shortened leg but with a higher ground angle due to an effectively taller nose gear. Seems like a reasonable question but then I don't have a dog in this fight - I'm doing a -6. Regards, Greg Young _____ From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Konrad L. Werner Sent: Friday, February 15, 2008 11:11 AM Subject: Re: RV-List: nose gear mod Charlie, Why would you put the new fork onto the old rod, and therefore giving you the same clearance as before.... Isn't improving the ground clearance the entire reasoning behind this modification? You might as well keep the old fork then too, as you would not gain the desired effect for dig in-/roll over prevention by just swapping out the fork, but not the rod. If you don't care about gaining any ground clearance then why even bother. I am sure that there is a good number of people out there that did not care about swapping the gearleg & fork as both work fine. It mainly depends on what surface you land on, and I have never landed on anything but an asphalt runway which obviously would not really even need this mod... My 0.02 worth. Konrad ----- Original Message ----- From: Charles Heathco <mailto:cheathco(at)cox.net> Sent: Friday, February 15, 2008 7:50 AM Subject: RV-List: nose gear mod I have been thinking about this thing and wonder why we cant put the new fork on the existing rod which would end up giving the same clearance as if we cut off and inch and rethreaded it?? would change the sitting angle just barley. Am I missing something here? I havent asked Vans about this yet, wanted to see if anyone else has thought about this. Charlie Heathco href="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/N avigator?RV-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ________________________________________________________________________________
Date: Feb 15, 2008
From: linn Walters <pitts_pilot(at)bellsouth.net>
Subject: Re: WOW - What a difference
I'm going to guess that the improvement was due to cutting down the air flow forward and then out of the cowl at the spinner gap. The venturi effect there is huge! To further seal this area, get some pipe insulating foam and fit it inside the cowl opening around the crank ..... like a donut with the cut in the foam facing outward. Reinstall the spinner, paying no mind to the fact that the foam contacts the spinner. A minute of engine run will trim the foam just fine and really close off this escape route for cooling air. Linn joelrhaynes(at)aol.com wrote: > I've been flying my 7A for about 1.5 years and 150 hours. It > remains unpainted and the cowl at the time of the first flight was > structurally complete but the spinner gap was never to my liking since > it was nice at the top (0.25 inch) but too wide on the sides and > particularly so on the bottom. My philosophy was to get it in the > air, enjoy flying, and take my time in completing the fairings and > final fiberglass finishing before painting (I still like this > strategy). So over the last few weeks I spent a good 25 hours filling > all the pin holes, re-working the spinner opening with some layups and > flox, and getting a nice coat of primer on the cowl to hold me until > the real paint goes on. The cosmetic outcome was very nice. Then I > went flying. Holy s**t, it's a different airplane. I picked up 3-4 > knots in cruise and my CHTs dropped 20-25 degrees. My leaned out > cruise CHTs at 2500 rpm and 7500 ft&nbs p;were 325 deg F yesterday > with the OAT around freezing. On a 1500 fpm climb out I did not get > above 350 on any cylinder. Before the changes I would sometimes need > to push the nose down when I got to around 380 on #3. The cosmetic > outcome was satisfying enough. The added performance is gravy. > > Joel Haynes > N557XW > Bozeman, MT > ------------------------------------------------------------------------ > <http://o.aolcdn.com/cdn.webmail.aol.com/mailtour/aol/en-us/text.htm?ncid=aolcmp00050000000003>! > > ________________________________________________________________________________
Date: Feb 15, 2008
From: Kevin Horton <khorton01(at)rogers.com>
Subject: Re: nose gear mod
The disadvantage with this approach would seem to be that it increases the risk of landing nosewheel first, rather than on the main gear first. Landing nose wheel first would seem to be one factor that could lead to failure of the nose landing gear. Kevin Horton > I assume he's talking about putting a spacer above the new nose fork so it > resides at the bottom of the leg/axle giving the same clearance as the > shortened leg but with a higher ground angle due to an effectively taller > nose gear. Seems like a reasonable question but then I don't have a dog in > this fight - I'm doing a -6. > > Regards, > Greg Young > > > > _____ > > From: owner-rv-list-server(at)matronics.com > [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Konrad L. Werner > Sent: Friday, February 15, 2008 11:11 AM > To: rv-list(at)matronics.com > Subject: Re: RV-List: nose gear mod > > > Charlie, > Why would you put the new fork onto the old rod, and therefore giving you > the same clearance as before.... Isn't improving the ground clearance the > entire reasoning behind this modification? You might as well keep the old > fork then too, as you would not gain the desired effect for dig in-/roll > over prevention by just swapping out the fork, but not the rod. If you don't > care about gaining any ground clearance then why even bother. I am sure that > there is a good number of people out there that did not care about swapping > the gearleg & fork as both work fine. It mainly depends on what surface you > land on, and I have never landed on anything but an asphalt runway which > obviously would not really even need this mod... My 0.02 worth. > Konrad > > > > ----- Original Message ----- > From: Charles Heathco <mailto:cheathco(at)cox.net> > To: rv-list > Sent: Friday, February 15, 2008 7:50 AM > Subject: RV-List: nose gear mod > > I have been thinking about this thing and wonder why we cant put the new > fork on the existing rod which would end up giving the same clearance as if > we cut off and inch and rethreaded it?? would change the sitting angle just > barley. Am I missing something here? I havent asked Vans about this yet, > wanted to see if anyone else has thought about this. Charlie Heathco ________________________________________________________________________________
From: "John Danielson" <johnd(at)wlcwyo.com>
Subject: Rudder Trim Tab Material?
Date: Feb 15, 2008
I used a piece of 0.04 aluminum bent to shape and used carpet tape to secure it to the rudder. Flew for 300 hrs without a problem. John L. Danielson 307-266-2524 johnd(at)wlcwyo.com WLC, Inc. -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Paul Besing Sent: Friday, February 15, 2008 10:25 AM Subject: Re: RV-List: Rudder Trim Tab Material? Very nice look...works well I assume? ----- Original Message ---- From: sheldon barrett <sheldonb(at)frontiernet.net> Sent: Friday, February 15, 2008 7:48:26 AM Subject: Re: RV-List: Rudder Trim Tab Material? Paul... I did a aluminium tab on the bottom of the rudder... easy to adjust... with a shape that gives the plane a little longer look (I think ha).. However, some say not the best place for the tab efficiency... See attached shot... Sheldon ----- Original Message ----- From: Paul Besing <mailto:pbesing(at)yahoo.com> Sent: Thursday, February 14, 2008 11:23 PM Subject: RV-List: Rudder Trim Tab Material? Hey all...looking for some bright ideas on a trim tab. I made one out of wood. A wedge shape. Taped on the rudder and nailed the size and location...pure luck. Anyway, what have others seen that would look very clean and work well? How did you fasten it? I was thinking of a solid piece of machined alluminum, but not sure how to mount it on the skin. Paul Besing RV-4 N73DD Arizona _____ Be a better friend, newshound, and href="http://www.matronics.com/Navigator?RV-List">http://www.matronics.c om/Navigator?RV-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ________________________________________________________________________________
Date: Feb 15, 2008
From: "Tracy Crook" <tracy(at)rotaryaviation.com>
Subject: Re: WOW - What a difference
I had the same experience when closing this gap. I had no cooling improvement due to my very different cooling system (liquid cooled rotary engine) but I saw a 3 mph increase in cruise speed. Conventional wisdom would indicate that the reduction in drag is due to the simple reduction of the gap generated turbulance. I don't think this is correct. I think the reason for the speed increase is the reduction in the fan of air spewing out of the gap. The air causes some kind of parasitic drag. The spinner also acts like a centrifugal pump throwing air out of this gap. Also, cooling drag is proportional to the number of CFM flowing through the cooling inlets. Your cooling improvement was probably due to the increase in pressure in you cooling plenum because the air was not being blead off through the spinner gap. Even though the airflow through your cylinder fins increased, the total flow through the inlets was probably decreased - i.e., lower cooling drag. Tracy Crook On Fri, Feb 15, 2008 at 12:11 PM, wrote: > I've been flying my 7A for about 1.5 years and 150 hours. It > remains unpainted and the cowl at the time of the first flight was > structurally complete but the spinner gap was never to my liking since it > was nice at the top (0.25 inch) but too wide on the sides and particularly > so on the bottom. My philosophy was to get it in the air, enjoy > flying, and take my time in completing the fairings and final fiberglass > finishing before painting (I still like this strategy). So over the last > few weeks I spent a good 25 hours filling all the pin holes, re-working the > spinner opening with some layups and flox, and getting a nice coat of primer > on the cowl to hold me until the real paint goes on. The cosmetic outcome > was very nice. Then I went flying. Holy s**t, it's a different airplane. > I picked up 3-4 knots in cruise and my CHTs dropped 20-25 degrees. My > leaned out cruise CHTs at 2500 rpm and 7500 ft&nbs p;were 325 deg F > yesterday with the OAT around freezing. On a 1500 fpm climb out I did not > get above 350 on any cylinder. Before the changes I would sometimes need > to push the nose down when I got to around 380 on #3. The cosmetic outcome > was satisfying enough. The added performance is gravy. > > Joel Haynes > N557XW > Bozeman, MT > ------------------------------ > ! > > * > > * > > ________________________________________________________________________________
From: "Tim Bryan" <n616tb(at)btsapps.com>
Subject: WOW - What a difference
Date: Feb 15, 2008
I am having a hard time visualizing where this pipe foam is being put. Isn't the flywheel back there also turning? Do you have any pictures of this installed? Thanks Tim _____ From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of linn Walters Sent: Friday, February 15, 2008 1:06 PM Subject: Re: RV-List: WOW - What a difference I'm going to guess that the improvement was due to cutting down the air flow forward and then out of the cowl at the spinner gap. The venturi effect there is huge! To further seal this area, get some pipe insulating foam and fit it inside the cowl opening around the crank ..... like a donut with the cut in the foam facing outward. Reinstall the spinner, paying no mind to the fact that the foam contacts the spinner. A minute of engine run will trim the foam just fine and really close off this escape route for cooling air. Linn joelrhaynes(at)aol.com wrote: I've been flying my 7A for about 1.5 years and 150 hours. It remains unpainted and the cowl at the time of the first flight was structurally complete but the spinner gap was never to my liking since it was nice at the top (0.25 inch) but too wide on the sides and particularly so on the bottom. My philosophy was to get it in the air, enjoy flying, and take my time in completing the fairings and final fiberglass finishing before painting (I still like this strategy). So over the last few weeks I spent a good 25 hours filling all the pin holes, re-working the spinner opening with some layups and flox, and getting a nice coat of primer on the cowl to hold me until the real paint goes on. The cosmetic outcome was very nice. Then I went flying. Holy s**t, it's a different airplane. I picked up 3-4 knots in cruise and my CHTs dropped 20-25 degrees. My leaned out cruise CHTs at 2500 rpm and 7500 ft&nbs p;were 325 deg F yesterday with the OAT around freezing. On a 1500 fpm climb out I did not get above 350 on any cylinder. Before the changes I would sometimes need to push the nose down when I got to around 380 on #3. The cosmetic outcome was satisfying enough. The added performance is gravy. Joel Haynes N557XW Bozeman, MT _____ <http://o.aolcdn.com/cdn.webmail.aol.com/mailtour/aol/en-us/text.htm?ncid=ao lcmp00050000000003> ! ________________________________________________________________________________
Date: Feb 15, 2008
From: linn Walters <pitts_pilot(at)bellsouth.net>
Subject: Re: WOW - What a difference
Tim Bryan wrote: Tim, let me answer last question first ;-) Do you have any pictures of this installed? No. Isn't the flywheel back there also turning? Yes! At least I hope it is!!! :-P I think I see your point. If the flywheel doesn't leave enough room between cowl and flywheel for the foam, you can split the foam in half and just glue the front piece on. Or you may just let the flywheel custom fit itself in the foam like the spinner does. This may be preferable if the 'hole in the donut' is small. And finally: I am having a hard time visualizing where this pipe foam is being put. Bear in mind that I've not seen my -10 cowl yet!!! I've done this on other airplanes. The cowl should have a round, flat, face that fits between the flywheel teeth and the spinner. When the cowl is in place, there's a hole where the crank pokes through ..... between the inlets ...... and this is the 'hole in the donut'. Now, this is where things may get confusing ... in my mind too. I've never done this to a constant speed prop, so there may be some difference here, but not much. On the fixed pitch spinner, the back plate lip bends aft. I'm thinking that on some constant speeds, the lip points forward. Someone can help me out here!!! Anyway, the foam has a slit down it lengthwise. Fit it around the 'hole in the donut' like a huge rubber grommet. Place the spinner back plate on the prop flange to check for fit. On the cowls I've done this to, the new 'grommet' fit snugly underneath the lip of the backing plate ..... except where the nutplates were. The first two or three revolutions relieved that interference! Glue it down with yellow 3m weatherstrip glue .... monkey snot as somebody previously said!!! All you need to remember is to slit the foam where the upper and lower cowl joins!!! Hope this helps!!! > I am having a hard time visualizing where this pipe foam is being > put. Isn't the flywheel back there also turning? Do you have any > pictures of this installed? > > Thanks > > Tim > > > > ------------------------------------------------------------------------ > > From: owner-rv-list-server(at)matronics.com > [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of linn Walters > Sent: Friday, February 15, 2008 1:06 PM > To: rv-list(at)matronics.com > Subject: Re: RV-List: WOW - What a difference > > > > I'm going to guess that the improvement was due to cutting down the > air flow forward and then out of the cowl at the spinner gap. The > venturi effect there is huge! To further seal this area, get some > pipe insulating foam and fit it inside the cowl opening around the > crank ..... like a donut with the cut in the foam facing outward. > Reinstall the spinner, paying no mind to the fact that the foam > contacts the spinner. A minute of engine run will trim the foam just > fine and really close off this escape route for cooling air. > Linn > > joelrhaynes(at)aol.com wrote: > > I've been flying my 7A for about 1.5 years and 150 hours. It > remains unpainted and the cowl at the time of the first flight was > structurally complete but the spinner gap was never to my liking since > it was nice at the top (0.25 inch) but too wide on the sides and > particularly so on the bottom. My philosophy was to get it in the > air, enjoy flying, and take my time in completing the fairings and > final fiberglass finishing before painting (I still like this > strategy). So over the last few weeks I spent a good 25 hours filling > all the pin holes, re-working the spinner opening with some layups and > flox, and getting a nice coat of primer on the cowl to hold me until > the real paint goes on. The cosmetic outcome was very nice. Then I > went flying. Holy s**t, it's a different airplane. I picked up 3-4 > knots in cruise and my CHTs dropped 20-25 degrees. My leaned out > cruise CHTs at 2500 rpm and 7500 ft&nbs p;were 325 deg F yesterday > with the OAT around freezing. On a 1500 fpm climb out I did not get > above 350 on any cylinder. Before the changes I would sometimes need > to push the nose down when I got to around 380 on #3. The cosmetic > outcome was satisfying enough. The added performance is gravy. > > Joel Haynes > N557XW > Bozeman, MT > > ------------------------------------------------------------------------ > > <http://o.aolcdn.com/cdn.webmail.aol.com/mailtour/aol/en-us/text.htm?ncid=aolcmp00050000000003>! > > > > > > > > > > > > > >http://www.matronics.com/Navigator?RV-List > >http://forums.matronics.com > > > > ________________________________________________________________________________
From: "Charles Heathco" <cheathco(at)cox.net>
Subject: nosegear clarification
Date: Feb 15, 2008
I have gotten some emails re the mod (I am on digest only), and since the replys adress why the mod, and not the orig question, I want to clarify. The new fork has a shorter front piece which is therefor 1 in higher from the pavement and I thought maybe one could use the new fork without cutting off the leg, but I took another look and see the reason the leg has to be cut off. So disreguard the first mail. I dont intend to make the mod myself at this time along with several others I know, as I rarely go into grass, and only if i have looked at it on foot first. Knock on wood, I have not landed nosewheel first that I can recall since getting my pvt in 1966, Im counting on maintaining proper flair till Im too old to whip and ride any more. I have spronged my 6a twice since I bought it, landing in extreem x-wind, but mains were on first. Charlie heathco ________________________________________________________________________________
From: PeterHunt1(at)aol.com
Date: Feb 15, 2008
Subject: Rudder trim tab material
Paul, Aircraft Spruce sells a nice rudder trim tab made of aluminum. It can be cut to the length you want and painted. I went to a trophy shop and bought some two sided tape. Still working great after 300 hours. Pete in Clearwater RV-6, Reserve Grand Champion - Kit S 'n F 2006, Outstanding Aircraft - Homebuilt S 'n F 2007, Third Place Metal, Copperstate 2007 **************The year's hottest artists on the red carpet at the Grammy Awards. Go to AOL Music. (http://music.aol.com/grammys?NCID=aolcmp00300000002565) ________________________________________________________________________________
From: "Randy Lervold" <randy(at)romeolima.com>
Subject: Re: Rudder Trim Tab Material?
Date: Feb 15, 2008
> A few years later after changing wheelpants and gear fairings, the tab > needed to be redone so I bent one out of 0.016 aluminum (formed it with > closed ends and back) and pop riveted it to the rudder. Its been there for > several years now. Sam Buchanan As Sam mentions, things down the road can change which is why I also went with a bendable tab. Make sure you don't locate it right behind the HS, it will blank it. Here's my solution... http://www.romeolima.com/RV3hq/Airframe/DSCN2596.jpg Randy Lervold ________________________________________________________________________________
From: "John Barrett" <2thman(at)cablespeed.com>
Subject: Re: FW: Re: Cowl Fasteners
Date: Feb 15, 2008
Sending this a second time - didn't see it come up yesterday. I apologize to all if it's redundant. -----Original Message----- From: John Barrett [mailto:2thman(at)cablespeed.com] Sent: Wednesday, February 13, 2008 7:00 AM Subject: Re: Cowl Fasteners I'm continually surprised that builders want to use individual fasteners along the composite cowls of their airplanes. Even the certified producers are going to hinge attachments now. Look at the Columbia. Does anyone know how the Cirrus does it? This is partly a shameless plug because my company makes and sells Carbinge graphite piano hinges that are used in so many home builts so be suspicious of anything I say, but take the time to ask your colleagues who have used hinges instead of fasteners. Regards, John Barrett, CEO Leading Edge Composites PO Box 428 Port Hadlock, WA 98339 www.carbinge.com 3:20 PM 9:00 AM ________________________________________________________________________________
From: "John Barrett" <2thman(at)cablespeed.com>
Subject: Re: Cowl Fasteners
Date: Feb 15, 2008
>From Ivan Haecker et al: In a message dated 02/13/2008 12:47:46 PM Central Standard Time, panamared5(at)brier.net writes: Also the hinges all broke in the bottom of the cowl, and the parts of the cowl where I did use hinges, they are not that user friendly to the surrounding paint, the cowl, or the ripped up skin on my hands and fingers. >>> Also consider countersunk 8-32 screws (six each side) for the bottom, with platenuts mounted on a strip riveted to lower firewall flange. Not a problem in 450+ hours on my RV-6A. Mark ******************* As we have discussed for years on the Lancair Mail List, there are lots of reasons to avoid screws or camlock type fasteners on composite cowls. Among the reasons include weight, difficulty of installation, dinging up the cowling when removing and replacing cowl, appearance, frictional drag and so on. So almost all of us on that list agree that hinges are the better way to go. I would surmise the poster of the above message used aluminum hinges and bent them tightly around the front turn in the cowl. Perhaps he also had to place some sort of home made retention system as well to keep the pin from vibrating forward into the prop while in flight. We have pretty well perfected the use and installation of graphite hinges for plastic cowls. The matchup results in easy installation, an attachment that holds at every point along the cowl instead of at intervals, one that's very simple and easy to remove and replace. There are no rivet divots in the paintjob and there won't be any of these working loose as hours pass on the airframe. We use a product called Carbinge Keepers to avoid a clumsy, difficult to manage and unsightly retention system for the pins. The Keepers utilize a recessed allen screw welded to the end of the pin and a female button that is bonded into the cowl and the pin/screw arrangement simple is screwed into the button leaving only a depression of less than 1/4" diameter in the forward edge of the cowl on each side. You won't find any of those who have used this system complaining about dinging up their fingers or having parts come loose. We have well over 1,000 hours of many of our installations and we have had no reports of failures or problems where the installations were done correctly. Once again this is a shameless plug and I urge all to seek out colleagues who have used our system. See web site below. Regards, John Barrett, CEO Leading Edge Composites PO Box 428 Port Hadlock, WA 98339 www.carbinge.com 9:00 AM ________________________________________________________________________________
From: "Brian Kraut" <brian.kraut(at)engalt.com>
Subject: Flighttime Radio Show
Date: Feb 15, 2008
Just wanted to remind everyone to listen to the Flighttime Radio Show tomorrow morning at 10:00 AM Eastern time. www.flighttimeradio.com We are having an aviation education special this week. This week we will have KR pilot Kip Lounsbury guest hosting with us. Kip is a lot of fun and a great story teller. We are giving away a $49.95 valued ASA Flight Timer 2 and an Aviation Scholarship Directory to callers this week. You must be listening live for your chance to call in and win. Our first guests this week are Judy Rice, President of Careers in Aviation which is a non-profit group helping to advance the future of aviation careers by fostering scholarships, connecting students with available assistance, and encouraging the aviation industry, professional associations, government agancies, and the educational community to work together effectively supporting aviation and space career development programs. Our second guest is Col. Jack Howell, President of Teens in Flight which is a non-profit group that provides free flight training and maintenance scholarships to teens that have lost a parent or had a parent wounded and disabled in the war on terrorrism or selected "at risk" teens. Brian Kraut www.flighttimeradio.com ________________________________________________________________________________
From: "sheldon barrett" <sheldonb(at)frontiernet.net>
Subject: Re: Rudder Trim Tab Material?
Date: Feb 16, 2008
Yes..seems to work pretty good... Took couple flights to adjust..and ball in center... It's pop-riveted on the left side of the rudder bottom with 3 rivets.. Sheldon ----- Original Message ----- From: Paul Besing To: rv-list(at)matronics.com Sent: Friday, February 15, 2008 10:24 AM Subject: Re: RV-List: Rudder Trim Tab Material? Very nice look...works well I assume? ----- Original Message ---- From: sheldon barrett <sheldonb(at)frontiernet.net> To: rv-list(at)matronics.com Sent: Friday, February 15, 2008 7:48:26 AM Subject: Re: RV-List: Rudder Trim Tab Material? Paul... I did a aluminium tab on the bottom of the rudder... easy to adjust... with a shape that gives the plane a little longer look (I think ha).. However, some say not the best place for the tab efficiency... See attached shot... Sheldon ----- Original Message ----- From: Paul Besing To: rv-list(at)matronics.com Sent: Thursday, February 14, 2008 11:23 PM Subject: RV-List: Rudder Trim Tab Material? Hey all...looking for some bright ideas on a trim tab. I made one out of wood. A wedge shape. Taped on the rudder and nailed the size and location...pure luck. Anyway, what have others seen that would look very clean and work well? How did you fasten it? I was thinking of a solid piece of machined alluminum, but not sure how to mount it on the skin. Paul Besing RV-4 N73DD Arizona ------------------------------------------------------------------------- --- Be a better friend, newshound, and href="http://www.matronics.com/Navigator?RV-List">http://www.matronics. com/Navigator?RV-Listhref="http://forums.matronics.com">http://forums.m atronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ________________________________________________________________________________
Date: Feb 16, 2008
From: William Dean <billoves2fly(at)yahoo.com>
Subject: Re: nose gear mod
Just remember that assumptions make an ass/of/u/and me (ass/u/me) LOL ----- Original Message ---- From: Jim Fogarty at Lakes & Leisure Realty <jfogarty(at)tds.net> Sent: Friday, February 15, 2008 12:03:24 PM Subject: Re: RV-List: nose gear mod My understanding, the 1 inch is what will hit the pot hole first, consequently, after cutting off the existing rod the plane will have one more inch of clearance. If you hold that nose up you will never have a problem, that is my assumption, however, I should never assume anything. Jim RV9a Builder ----- Original Message ----- From: Charles Heathco Sent: Friday, February 15, 2008 8:50 AM Subject: RV-List: nose gear mod I have been thinking about this thing and wonder why we cant put the new fork on the existing rod which would end up giving the same clearance as if we cut off and inch and rethreaded it?? would change the sitting angle just barley. Am I missing something here? I havent asked Vans about this yet, wanted to see if anyone else has thought about this. Charlie Heathco href="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/Navigator?RV-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c Release Date: 2/15/2008 9:00 AM Never miss a thing. Make Yahoo your home page. http://www.yahoo.com/r/hs ________________________________________________________________________________
From: "John Barrett" <2thman(at)cablespeed.com>
Subject: re: Cowl Fasteners
Date: Feb 16, 2008
Mark writes: Huh? And just what the heck are "rivet divots"? No idea what you're talking about. Neat thing about the Experimental family- use common sense selecting products that suit your needs, do what you think is best and let the results speak for themselves... ********************* I'm referring to the little dimples that either are immediately apparent in the paint job where rivets were placed or that show up later after vibration and working cause them to pull the paint layer back and forth a little. Please understand the comments about breakage, fingers getting damaged etc with metal hinges didn't come from me - those comments were offered by another builder on the RV List and I was referring to those. Agreed that metal hinges can and will work OK and certainly at the front end they cost less. However, we do hear about the corrosion and breakdown of aluminum hinges a good bit on the Lancair Mail List so there is reason to consider that aspect. Sometimes there are black streaks that come out of aluminum hinges on aircraft. That streak is the result of oxidation turning to powder, getting mixed with water and running out of the hinge joint onto the paint surrounding. We have quite a few reports of hinges wearing out on homebuilts to the extent that builders need to replace or try to insert a Teflon sleeve over the pin to get more service life out of the hinge. Also there are credible reports of the attachments working loose over time where rivets are used to attach aluminum hinges to composite. Perhaps those builders were not as accomplished as some, but it is fact that two dissimilar materials like aluminum and composite mechanically joined with a long joint will work and expand/contract at different rates during thermal and vibrational cycles. This activity tends to stretch and wear the attachment points and can and does lead to loss of the integrity of the attachment. Regards, John Barrett, CEO Leading Edge Composites PO Box 428 Port Hadlock, WA 98339 www.carbinge.com 7:08 PM ________________________________________________________________________________
Date: Feb 16, 2008
From: Tedd McHenry <tedd(at)vansairforce.org>
Subject: Re: WOW - What a difference
This brings up a question I've often wondered about. Would it be simpler and more effective to use a plenum, rather than relying on the fit of the cowl and baffles, to ensure good cooling and minimum cooling drag? I'm thinking that, while the plenum itself is more work up front, it might eliminate a lot of time spend fiddling around with the cowl and baffles later. Tedd McHenry Surrey, BC, Canada ________________________________________________________________________________
From: JFLEISC(at)aol.com
Date: Feb 16, 2008
Subject: Alcohol proof fuel tank sealer?
My RV-4 fuel tanks are 18 years old and starting to leak (I'm the second owner and one was seeping when I first got it 12 years ago). Its time to take them off and reseal them. Has anyone had any luck with any sealer that will stand up to the alcohol in auto gas? What does that RV-3 team that runs on methanol use? Thanks. Jim **************Ideas to please picky eaters. Watch video on AOL Living. (http://living.aol.com/video/how-to-please-your-picky-eater/rachel-campos-duffy/ 2050827?NCID=aolcmp00300000002598) ________________________________________________________________________________
Date: Feb 16, 2008
From: Bobby Hester <bobbyhester(at)newwavecomm.net>
Subject: Re: WOW - What a difference
At what outside air temp are you talking about here? I can see this at 90-100 degrees OAT, but at 20-50 OAT you should not see this. I am currently flying without my leg fairing and pants and on 90+ OAT days I see 420 on climb out, but I do not let it get over that, I level off and pull the throttle back until it comes back to 400. I also see between 380-390 in cruise. 40 degree days I see about 385 climb out and 350 cruise. I'm hoping the have the leg fairing on in about a month. ---- Surfing the web from Hopkinsville, KY Visit my flying RV7A web page: http://home.newwavecomm.net/bobbyhester/MyFlyingRV7A.htm Tim Bryan wrote: > > Joel, > > > > To which item do you contribute the CHT temp improvement to? To which > item do you contribute the speed difference to? > > Inquiring minds. > > My CHT's are never below 380 in cruise and well over 420 in climb out. > > Tim > > > > ------------------------------------------------------------------------ > > *From:* owner-rv-list-server(at)matronics.com > [mailto:owner-rv-list-server(at)matronics.com] *On Behalf Of > *joelrhaynes(at)aol.com > *Sent:* Friday, February 15, 2008 11:11 AM > *To:* rv-list(at)matronics.com > *Subject:* RV-List: WOW - What a difference > > > > I've been flying my 7A for about 1.5 years and 150 hours. It > remains unpainted and the cowl at the time of the first flight was > structurally complete but the spinner gap was never to my liking since > it was nice at the top (0.25 inch) but too wide on the sides and > particularly so on the bottom. My philosophy was to get it in the > air, enjoy flying, and take my time in completing the fairings and > final fiberglass finishing before painting (I still like this > strategy). So over the last few weeks I spent a good 25 hours filling > all the pin holes, re-working the spinner opening with some layups and > flox, and getting a nice coat of primer on the cowl to hold me until > the real paint goes on. The cosmetic outcome was very nice. Then I > went flying. Holy s**t, it's a different airplane. I picked up 3-4 > knots in cruise and my CHTs dropped 20-25 degrees. My leaned out > cruise CHTs at 2500 rpm and 7500 ft&nbs p;were 325 deg F yesterday > with the OAT around freezing. On a 1500 fpm climb out I did not get > above 350 on any cylinder. Before the changes I would sometimes need > to push the nose down when I got to around 380 on #3. The cosmetic > outcome was satisfying enough. The added performance is gravy. > > Joel Haynes > N557XW > Bozeman, MT > > ------------------------------------------------------------------------ > > <http://o.aolcdn.com/cdn.webmail.aol.com/mailtour/aol/en-us/text.htm?ncid=aolcmp00050000000003>! > > * * > * * > ** > ** > ** > ** > ** > ** > ** > *http://www.matronics.com/contribution* > * * > * > > > * ________________________________________________________________________________
Date: Feb 16, 2008
From: Bobby Hester <bobbyhester(at)newwavecomm.net>
Subject: Re: WOW - What a difference
At what outside air temp are you talking about here? I can see this at 90-100 degrees OAT, but at 20-50 OAT you should not see this. I am currently flying without my leg fairing and pants and on 90+ OAT days I see 420 on climb out, but I do not let it get over that, I level off and pull the throttle back until it comes back to 400. I also see between 380-390 in cruise. 40 degree days I see about 385 climb out and 350 cruise. I'm hoping the have the leg fairing on in about a month. XP-0360 one mag one Lightspeed Ign. ---- Surfing the web from Hopkinsville, KY Visit my flying RV7A web page: http://home.newwavecomm.net/bobbyhester/MyFlyingRV7A.htm Tim Bryan wrote: > > Joel, > > > > To which item do you contribute the CHT temp improvement to? To which > item do you contribute the speed difference to? > > Inquiring minds. > > My CHT's are never below 380 in cruise and well over 420 in climb out. > > Tim > > > > ------------------------------------------------------------------------ > > *From:* owner-rv-list-server(at)matronics.com > [mailto:owner-rv-list-server(at)matronics.com] *On Behalf Of > *joelrhaynes(at)aol.com > *Sent:* Friday, February 15, 2008 11:11 AM > *To:* rv-list(at)matronics.com > *Subject:* RV-List: WOW - What a difference > > > > I've been flying my 7A for about 1.5 years and 150 hours. It > remains unpainted and the cowl at the time of the first flight was > structurally complete but the spinner gap was never to my liking since > it was nice at the top (0.25 inch) but too wide on the sides and > particularly so on the bottom. My philosophy was to get it in the > air, enjoy flying, and take my time in completing the fairings and > final fiberglass finishing before painting (I still like this > strategy). So over the last few weeks I spent a good 25 hours filling > all the pin holes, re-working the spinner opening with some layups and > flox, and getting a nice coat of primer on the cowl to hold me until > the real paint goes on. The cosmetic outcome was very nice. Then I > went flying. Holy s**t, it's a different airplane. I picked up 3-4 > knots in cruise and my CHTs dropped 20-25 degrees. My leaned out > cruise CHTs at 2500 rpm and 7500 ft&nbs p;were 325 deg F yesterday > with the OAT around freezing. On a 1500 fpm climb out I did not get > above 350 on any cylinder. Before the changes I would sometimes need > to push the nose down when I got to around 380 on #3. The cosmetic > outcome was satisfying enough. The added performance is gravy. > > Joel Haynes > N557XW > Bozeman, MT > > ------------------------------------------------------------------------ > > <http://o.aolcdn.com/cdn.webmail.aol.com/mailtour/aol/en-us/text.htm?ncid=aolcmp00050000000003>! > > * * > * * > ** > ** > ** > ** > ** > ** > ** > *http://www.matronics.com/contribution* > * * > * > > > * ________________________________________________________________________________
From: "Kyle Boatright" <kboatright1(at)comcast.net>
Subject: Re: WOW - What a difference (Cooling/Plenums)
Date: Feb 16, 2008
Just an opinion on the subject of plenums. If you are looking for the very last ounce of speed, probably at the sacrifice of engine access, by all means, install a plenum. For a given intake and outlet size, you should get a few percentage points better cooling because you should have fewer air leaks. But it'll be a single digit savings - probably low single digits. A plenum isn't going to solve serious cooling problems. Those are usually caused by something unique (or not quite right) with the airplane. In my case, the oil temperatures were 220f in cruise on warm days for the first year or so I flew my RV-6. In the end, the high temps boiled down to two issues: I had the first generation Positech oil cooler, which was a bad product. Bad enough that Positech eventually offered free replacements. Also, I hadn't cut a large enough hole in my baffling to feed air to the oil cooler. A plenum wouldn't have solved either of those issues. There are boatloads of RV's out there with the stock baffling and cowl and the vast majority of those airplanes cool well. The stock system is simple to install (and if you use a plenum, Van's baffle kit will probably form much of your plenum anyway), inexpensive, and effective. Unless you are one of those individuals looking for that last 1-2% in speed or efficiency (at the expense of time, money, and servicability), the stock baffles and cowling work just fine. As a side note, it was humid here in N. GA this morning. Humid enough that I pulled prop contrails for the entire length of my takeoff roll and probably another 3,000 feet down the runway on climb-out. It was kinda neat seeing a swirling vortex wrapped around the airplane... KB ________________________________________________________________________________
From: "Ralph Finch" <rgf(at)dcn.davis.ca.us>
Subject: Alcohol proof fuel tank sealer?
Date: Feb 16, 2008
What about welding the tank? In the Ercoupe world there is a guy that specializes in welding the tanks to eliminate any problem with sealer. RF _____ From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of JFLEISC(at)aol.com Sent: Saturday, February 16, 2008 12:14 PM Subject: RV-List: Alcohol proof fuel tank sealer? My RV-4 fuel tanks are 18 years old and starting to leak (I'm the second owner and one was seeping when I first got it 12 years ago). Its time to take them off and reseal them. Has anyone had any luck with any sealer that will stand up to the alcohol in auto gas? What does that RV-3 team that runs on methanol use? Thanks. ________________________________________________________________________________
From: JFLEISC(at)AOL.COM
Date: Feb 17, 2008
Subject: Re: Alcohol proof fuel tank sealer?
In a message dated 2/17/2008 12:36:34 A.M. Eastern Standard Time, rgf(at)dcn.davis.ca.us writes: My RV-4 fuel tanks are 18 years old and starting to leak (I'm the second owner and one was seeping when I first got it 12 years ago). Its time to take them off and reseal them. Has anyone had any luck with any sealer that will stand up to the alcohol in auto gas? What does that RV-3 team that runs on methanol use? Thanks. I didn't even know that could be done particularly with all the internal ribs. How would that effect structural strength? It is, after all, part of the wing system. Jim **************Ideas to please picky eaters. Watch video on AOL Living. (http://living.aol.com/video/how-to-please-your-picky-eater/rachel-campos-duffy/ 2050827?NCID=aolcmp00300000002598) ________________________________________________________________________________
From: "John Barrett" <2thman(at)cablespeed.com>
Subject: re: Cowl Fasteners
Date: Feb 17, 2008
Mark writes: _http://websites.expercraft.com/n51pw/index.php?q=log_entry&log_id=23983_ (http://websites.expercraft.com/n51pw/index.php?q=log_entry&log_id=23983) Not to say there isn't a superior method, and don't recall who the original advocate was, but it sho 'nuff works. I surmise the reason Lancairs have this "problem" is airflow/skin friction heating resulting in unven expansion of rivets and composite materials causing the separation around the rivet heads? 8-) ********************** Mark That's an interesting technique for hiding rivet dimples (or divots) I just kind of like the sound of "rivet divots". I had not seen that before. Some builders add a layer of very fine glass over the line of rivets and I think they report that does the trick. With the Lancairs, there are quite a few areas where countersunk screws reside on the outside skin leaving a similar conundrum. I think most builders add the thin layer of glass over those prior to body work to keep them from dimpling. It probably would help in the situation we're discussing. I don't think it's so much friction in the air stream causing the thermal cycling but that might have an effect, and it does remind me of an incident in the 1960's when I was flying one of the Navy's training jets - an F9 Cougar. I was out playing and I put the aircraft in a vertical dive for the purpose of catching and passing a buddy who didn't know I was several thousand feet higher and behind him. The victory roll I did right off his nose surprised him and put a grin on both our faces, but I had the airspeed to VNE - about 400 knots as I recall. The F9 had countersunk phillips head screws on the wing surfaces and during my post flight inspection I discovered that the paint in the screw heads was peeling out of the grooves. I remember it well because I worried for days that the plane captain would do a thorough post flight inspection and report it as a discrepancy. Fortunately for me, I didn't get caught. I have no idea whether that peeling was caused by pure friction or if heat was a factor in softening the paint so that the thermal and mechanical effects combined to create the result. After consideration, I'd surmise the combined effect is the more reasonable conclusion. I think the major cause of thermal cycling in our airplanes is rather the difference in OAT from sea level to 25,000 feet. And the thermal cycles just from sea level to 10,000 or 12,000 feet can be significant. I think this plus the vibration is what causes these joints between dissimilar materials to work back and forth and often bring about early failure after a few hundred hours of service. Regards, John Barrett, CEO Leading Edge Composites PO Box 428 Port Hadlock, WA 98339 www.carbinge.com 2:16 PM ________________________________________________________________________________
From: "Tim Bryan" <n616tb(at)btsapps.com>
Subject: WOW - What a difference
Date: Feb 17, 2008
Hi Bobby, I have posted about this many times. My oil temps have always been way too low around 165 with a door mostly closed behind the oil cooler mounted on the back of the baffles like the drawings. My CHT's have always been very high. This last summer I was pushing 478 after climb out and I reduce throttle and RPM as soon as I reach about 500 feet AGL. In cruise I was getting more like 430 to 450. I installed baffles and managed to get the climb out down to 458 and the cruise to 420. Obviously I see lower numbers in cooler temps like I posted below, but it still isn't very good. I have yet to find anything that would make mine so much different than other RV's. Tim _____ From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Bobby Hester Sent: Saturday, February 16, 2008 7:28 PM Subject: Re: RV-List: WOW - What a difference At what outside air temp are you talking about here? I can see this at 90-100 degrees OAT, but at 20-50 OAT you should not see this. I am currently flying without my leg fairing and pants and on 90+ OAT days I see 420 on climb out, but I do not let it get over that, I level off and pull the throttle back until it comes back to 400. I also see between 380-390 in cruise. 40 degree days I see about 385 climb out and 350 cruise. I'm hoping the have the leg fairing on in about a month. XP-0360 one mag one Lightspeed Ign. ---- Surfing the web from Hopkinsville, KY Visit my flying RV7A web page: http://home.newwavecomm.net/bobbyhester/MyFlyingRV7A.htm Tim Bryan wrote: Joel, To which item do you contribute the CHT temp improvement to? To which item do you contribute the speed difference to? Inquiring minds. My CHT's are never below 380 in cruise and well over 420 in climb out. Tim _____ From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of joelrhaynes(at)aol.com Sent: Friday, February 15, 2008 11:11 AM Subject: RV-List: WOW - What a difference I've been flying my 7A for about 1.5 years and 150 hours. It remains unpainted and the cowl at the time of the first flight was structurally complete but the spinner gap was never to my liking since it was nice at the top (0.25 inch) but too wide on the sides and particularly so on the bottom. My philosophy was to get it in the air, enjoy flying, and take my time in completing the fairings and final fiberglass finishing before painting (I still like this strategy). So over the last few weeks I spent a good 25 hours filling all the pin holes, re-working the spinner opening with some layups and flox, and getting a nice coat of primer on the cowl to hold me until the real paint goes on. The cosmetic outcome was very nice. Then I went flying. Holy s**t, it's a different airplane. I picked up 3-4 knots in cruise and my CHTs dropped 20-25 degrees. My leaned out cruise CHTs at 2500 rpm and 7500 ft&nbs p;were 325 deg F yesterday with the OAT around freezing. On a 1500 fpm climb out I did not get above 350 on any cylinder. Before the changes I would sometimes need to push the nose down when I got to around 380 on #3. The cosmetic outcome was satisfying enough. The added performance is gravy. Joel Haynes N557XW Bozeman, MT _____ <http://o.aolcdn.com/cdn.webmail.aol.com/mailtour/aol/en-us/text.htm?ncid=ao lcmp00050000000003> ! <http://www.matronics.com/contribution> http://www.matronics.com/contribution href="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/N avigator?RV-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/contri bution ________________________________________________________________________________
Subject: Ethanol: Was Alcohol proof fuel tank sealer?
Date: Feb 17, 2008
From: jerry2dt(at)aol.com
I think we all need to be aware that ethanol in our fuel poses risks other than sealer for tanks. For one thing it absorbs water so if you store with less than full tanks, you will gain some H2O in them and never now it with a sump test. Far as that goes, if it rains on your bird you will have no way to know if water in tanks because the ethanol will hide it.? Another thing is it likes to eat rubber and some synthetics. My engine supplier, Superior, specifically rules out any ethanol use. I was happy using 92 oct mogas here in OR which I tested ethanol free, but now our legislature has stupidly mandated 10% ethanol year round in the the entire state. So it's 100LL for me, I just don't feel like messing with ethanol... My dime, Jerry From: JFLEISC(at)aol.com Subject: RV-List: Alcohol proof fuel tank sealer? My RV-4 fuel tanks are 18 years old and starting to leak (I'm the second owner and one was seeping when I first got it 12 years ago). Its time to take them off and reseal them. Has anyone had any luck with any sealer that will stand up to the alcohol in auto gas? What does that RV-3 team that runs on methanol use? Thanks. Jim ________________________________________________________________________ ________________________________________________________________________________
From: "Dale Walter" <dale1rv6(at)comcast.net>
Subject: WOW - What a difference
Date: Feb 17, 2008
Hi Tim, What have you done to prove the accuracy of your temp gauges? I would do some serious laboratory type testing of my entire CHT gauge system if I had your results. Take an oven thermometer and your CHT probe, rig up cooking oil in a small deep pan. Set up a steady support to hold the pan next to the engine where the probe will reach. The heat source does not need to be close to the engine, just move the pan over when it is up to 350 F. Drop the probe in and check your instrument panel, give it time to stabilize. While you are waiting you can recheck the oven thermometer to monitor its reading. Cooking oil can test up to 400 F for sure. I would also test the oven thermometer in boiling water for 212 F before I went to the plane. I am looking forward to the day you tell us this problem is solved! Good luck! Dale RV6a 990 hrs _____ From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Tim Bryan Sent: Sunday, February 17, 2008 1:41 PM Subject: RE: RV-List: WOW - What a difference Hi Bobby, I have posted about this many times. My oil temps have always been way too low around 165 with a door mostly closed behind the oil cooler mounted on the back of the baffles like the drawings. My CHT's have always been very high. This last summer I was pushing 478 after climb out and I reduce throttle and RPM as soon as I reach about 500 feet AGL. In cruise I was getting more like 430 to 450. I installed baffles and managed to get the climb out down to 458 and the cruise to 420. Obviously I see lower numbers in cooler temps like I posted below, but it still isn't very good. I have yet to find anything that would make mine so much different than other RV's. Tim ________________________________________________________________________________
From: "Konrad L. Werner" <klwerner(at)comcast.net>
Subject: Re: WOW - What a difference
Date: Feb 17, 2008
Hi Dale, Keep in mind that the boiling temp of water is altitude dependent... Higher field altitude, lower boiling point. Here in Albuquerque @ 5000ft, we would never see 212F before water starts boiling away! FWIW, Konrad ----- Original Message ----- From: Dale Walter To: rv-list(at)matronics.com Sent: Sunday, February 17, 2008 1:18 PM Subject: RE: RV-List: WOW - What a difference Hi Tim, What have you done to prove the accuracy of your temp gauges? I would do some serious laboratory type testing of my entire CHT gauge system if I had your results. Take an oven thermometer and your CHT probe, rig up cooking oil in a small deep pan. Set up a steady support to hold the pan next to the engine where the probe will reach. The heat source does not need to be close to the engine, just move the pan over when it is up to 350 F. Drop the probe in and check your instrument panel, give it time to stabilize. While you are waiting you can recheck the oven thermometer to monitor its reading. Cooking oil can test up to 400 F for sure. I would also test the oven thermometer in boiling water for 212 F before I went to the plane. I am looking forward to the day you tell us this problem is solved! Good luck! Dale RV6a 990 hrs ------------------------------------------------------------------------- ----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Tim Bryan Sent: Sunday, February 17, 2008 1:41 PM To: rv-list(at)matronics.com Subject: RE: RV-List: WOW - What a difference Hi Bobby, I have posted about this many times. My oil temps have always been way too low around 165 with a door mostly closed behind the oil cooler mounted on the back of the baffles like the drawings. My CHT's have always been very high. This last summer I was pushing 478 after climb out and I reduce throttle and RPM as soon as I reach about 500 feet AGL. In cruise I was getting more like 430 to 450. I installed baffles and managed to get the climb out down to 458 and the cruise to 420. Obviously I see lower numbers in cooler temps like I posted below, but it still isn't very good. I have yet to find anything that would make mine so much different than other RV's. Tim ________________________________________________________________________________
From: JFLEISC(at)aol.com
Date: Feb 17, 2008
Subject: Re: Ethanol: Was Alcohol proof fuel tank sealer?
In a message dated 2/17/2008 3:14:29 P.M. Eastern Standard Time, jerry2dt(at)aol.com writes: I think we all need to be aware that ethanol in our fuel poses risks other than sealer for tanks. For one thing it absorbs water so if you store with less than full tanks, you will gain some H2O in them and never now it with a sump test. Far as that goes, if it rains on your bird you will have no way to know if water in tanks because the ethanol will hide it. Another thing is it likes to eat rubber and some synthetics. My engine supplier, Superior, specifically rules out any ethanol use. I was happy using 92 oct mogas here in OR which I tested ethanol free, but now our legislature has stupidly mandated 10% ethanol year round in the the entire state. So it's 100LL for me, I just don't feel like messing with ethanol... My dime, Jerry I'm afraid I don't understand the water thing. My wife's plane got a load of water in one of the tanks when I didn't get the cap on right. When we came to fly it next weekend I had to drain several cup fulls of water out of the sump 'till it ran clear just like any other preflight. The water was obvious to me, no mystery. My RV-4 and particularly hers (with a Cont 0-300D which was designed to run on 80 octane) seem to run much better on no-lead. I haven't had any exhaust valve issues since switching to no lead about half dozen years ago. Had the engine apart recently on my 0-360 (due to a prop strike) and it was particularly clean inside. I too had worries about the carburetor but after examining every part could find no anomalies. My engine builder (that would be me) hasn't ruled out any "experimenting". The 'O' rings on the fuel tank caps did swell however. For twice the price of a set of 2 Van's replacement rings I bought a bag of 100 (smallest order I could get) Buna-n rings figuring I could replace them every few months for the rest of my life. Problem is, they won't swell. Still on the original 2 after 4 years. I have been careful to keep an eye on things but haven't had any issues other than the tanks. That's why I wanted to get some input from anyone who has also withstood the test of time. Jim **************Ideas to please picky eaters. Watch video on AOL Living. (http://living.aol.com/video/how-to-please-your-picky-eater/rachel-campos-duffy/ 2050827?NCID=aolcmp00300000002598) ________________________________________________________________________________
Date: Feb 17, 2008
From: John Morgensen <john(at)morgensen.com>
Subject: Re: WOW - What a difference (Cooling/Plenums)
Pictures Please! Kyle Boatright wrote: > > As a side note, it was humid here in N. GA this morning. Humid enough > that I pulled prop contrails for the entire length of my takeoff roll > and probably another 3,000 feet down the runway on climb-out. It was > kinda neat seeing a swirling vortex wrapped around the airplane... > > KB > john ________________________________________________________________________________
From: Richard Reynolds <rvreynolds(at)macs.net>
Subject: LOE - Land of Enchantment Fly-In (5T6) - Dona Ana County, Santa
Teresa, NM
Date: Feb 17, 2008
Has a date been set for LOE 2008? Richard Reynolds ________________________________________________________________________________
From: "n801bh(at)netzero.com" <n801bh(at)netzero.com>
Date: Feb 18, 2008
Subject: Re: WOW - What a difference
Konrad is correct, Here in Jackson Hole Wy, @ 6500' msl water boils at a bout 186 f. Ben Haas N801BH www.haaspowerair.com -- "Konrad L. Werner" wrote: Hi Dale,Keep in mind that the boiling temp of water is altitude dependent... Higher field altitude, lower boiling point. Here in Albuque rque @ 5000ft, we would never see 212F before water starts boiling away! FWIW,Konrad----- Original Message ----- From: Dale Walter To: rv-list@m atronics.com Sent: Sunday, February 17, 2008 1:18 PMSubject: RE: RV-List : WOW - What a difference Hi Tim, What have you done to prove the accuracy of your temp gauges? I would do some serious laboratory type testing of my entire CHT gauge system if I had your results. Take an oven thermometer and your CHT probe, rig up c ooking oil in a small deep pan. Set up a steady support to hold the pan next to the engine where the probe will reach. The heat source does not need to be close to the engine, just move the pan over when it is up to 350 F. Drop the probe in and check your instrument panel, give it time t o stabilize. While you are waiting you can recheck the oven thermometer to monitor its reading. Cooking oil can test up to 400 F for sure. I wou ld also test the oven thermometer in boiling water for 212 F before I we nt to the plane. I am looking forward to the day you tell us this problem is solved! Good luck! Dale RV6a 990 hrs From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server@ma tronics.com] On Behalf Of Tim Bryan Sent: Sunday, February 17, 2008 1:41 PM ice:smarttags" />rv-list(at)matronics.com Subject: RE: RV-List: WOW - What a difference Hi Bobby, I have posted about this many times. My oil temps have always been way too low around 165 with a door mostly closed behind the oil cooler mount ed on the back of the baffles like the drawings. My CHT=C2=92s have alw ays been very high. This last summer I was pushing 478 after climb out and I reduce throttle and RPM as soon as I reach about 500 feet AGL. In cruise I was getting more like 430 to 450. I installed baffles and man aged to get the climb out down to 458 and the cruise to 420. Obviously I see lower numbers in cooler temps like I posted below, but it still is n=C2=92t very good. I have yet to find anything that would make mine so much different than other RV=C2=92s. Tim href="http://www.matronics.com/Navigator?RV-List">http://www.matroni cs.com/Navigator?RV-Listhref="http://forums.matronics.com">http://foru ms.matronics.comhref="http://www.matronics.com/contribution">http://ww ======================== -======================== ======================== ======================== ======================== ======================== ======================== ====== _____________________________________________________________ Free information on hiring a Business Consulting Service. Click here. http://thirdpartyoffers.netzero.net/TGL2221/fc/Ioyw6i4twAsiQ6vVGa2dibGxW bvUH2EvHXTQsx8dY9JY3WWJANzzfV/ ________________________________________________________________________________
From: RV6 Flyer <rv6_flyer(at)hotmail.com>
Subject: LOE - Land of Enchantment Fly-In (5T6) - Dona Ana County,
Santa Teresa, NM
Date: Feb 18, 2008
It is not on the calendar yet. http://www.vansairforce.com/community/calendar.php?month=10&year 08&c =1&do=displaymonth Keep your eye on http://www.vansairforce.com/community/index.php for it to be announced. Gary A. Sobek "My Sanity" RV-6 N157GS O-320 Hartzell, 2,080 + Flying Hours So. CA, USA > To: rv-list(at)matronics.com; rv10-list(at)matronics.com > From: rvreynolds(at)macs.net > Subject: RV-List: LOE - Land of Enchantment Fly-In (5T6) - Dona Ana Count y, Santa Teresa, NM > Date: Sun, 17 Feb 2008 17:53:42 -0500 > > > Has a date been set for LOE 2008? > > Richard Reynolds > =========== =========== =========== =========== > > > _________________________________________________________________ Shed those extra pounds with MSN and The Biggest Loser! http://biggestloser.msn.com/ ________________________________________________________________________________
From: "Tim Bryan" <n616tb(at)btsapps.com>
Subject: WOW - What a difference
Date: Feb 17, 2008
Just for a data point, my CHT is in the VM1000 and I don't have great faith in this system. I will perform this test tomorrow and report back. Tim _____ From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Dale Walter Sent: Sunday, February 17, 2008 2:19 PM Subject: RE: RV-List: WOW - What a difference Hi Tim, What have you done to prove the accuracy of your temp gauges? I would do some serious laboratory type testing of my entire CHT gauge system if I had your results. Take an oven thermometer and your CHT probe, rig up cooking oil in a small deep pan. Set up a steady support to hold the pan next to the engine where the probe will reach. The heat source does not need to be close to the engine, just move the pan over when it is up to 350 F. Drop the probe in and check your instrument panel, give it time to stabilize. While you are waiting you can recheck the oven thermometer to monitor its reading. Cooking oil can test up to 400 F for sure. I would also test the oven thermometer in boiling water for 212 F before I went to the plane. I am looking forward to the day you tell us this problem is solved! Good luck! Dale RV6a 990 hrs _____ From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Tim Bryan Sent: Sunday, February 17, 2008 1:41 PM Subject: RE: RV-List: WOW - What a difference Hi Bobby, I have posted about this many times. My oil temps have always been way too low around 165 with a door mostly closed behind the oil cooler mounted on the back of the baffles like the drawings. My CHT's have always been very high. This last summer I was pushing 478 after climb out and I reduce throttle and RPM as soon as I reach about 500 feet AGL. In cruise I was getting more like 430 to 450. I installed baffles and managed to get the climb out down to 458 and the cruise to 420. Obviously I see lower numbers in cooler temps like I posted below, but it still isn't very good. I have yet to find anything that would make mine so much different than other RV's. Tim ________________________________________________________________________________
From: "Russell Daves" <dav1111(at)erfwireless.net>
Subject: Re: LOE - Land of Enchantment Fly-In (5T6) - Dona Ana County,
Santa Teresa, NM
Date: Feb 18, 2008
LOE 2008 will most likely be the first weekend in October. Russ Daves N710RV - Flying RV-10 N65RV - Sold RV-6A N_____?? - RV-7 waiting on QB Fuselage Check out the following posts from VAFWWW: According to the latest posting to www.swrfi.com , the "powers that be" have moved the SWRFI to the second weekend of October, starting in 2008. __________________ Mike Reddick VAF#153 RV6A N167CW 600+ HRS Ft Worth, TX (T67) Stan Shannon (SWRFI) emailed me about the new dates a couple of weeks back asking for input. I gave him Red Marron and Larry Vetterman's contact info (the two guys that have historically chosen the LOE date) and asked him to contact them. Although I'm not certain he did call, I would assume that Red and Larry would not chose to have LOE on the same weekend as SWRFI. I'm certain Stan knows that if he has SWRFI and LOE competing it will really eat into the RV attendance at his event. The beauty of LOE is its mobility, so I'm pretty sure there will not be a conflict. Best, Doug __________________ Doug Reeves Owner: Delta Romeo, LLC. I talked with Larry V and Red both and was told LOE was the first weekend in Oct.--therefore we chose the second weekend even though we wanted the first weekend. We do not want to conflict with this great event. Stan Shannon CEO-EAA TEXAS RV-6, RV-9, Rv-9a ________________________________________________________________________________
From: "John Barrett" <2thman(at)cablespeed.com>
Subject: RE: Cowl hinges for my RV-4
Date: Feb 18, 2008
Hello Dean, Thanks for your inquiry about Carbinge products. I have attached a couple of photos that I hope will make some of the concepts a little more clear. Please see answers to your questions and some commentary below: From: Dean Pichon [mailto:deanpichon(at)msn.com] I am in the middle of converting the cowl attachment on my RV-4 from (aluminum) panio hinges to Skybolt fasteners and am considering making a mid-stream change to your hinges. I would like to clarify a couple of issues with you. I installed rolled hinges in my -4 furing initial construction. I have broken a number of eyelets both the curved hinge section along the upper firewall and the horizontal section joining the upper and lower cowl halves. I have installed Skybolt fasteners along the firewall. I have the following questions: 1. To improve asthetics and reduce cowl wear, I install my hinge pins from inside the cockpit of the -4. The pins are inserted through holes in the fuselage skin behind the cowl cheeks. The pins go through holes in the flanges of the cheek pieces and enter the hinge strips from the aft section of the cowling. For this most part, this has worked well, except there seems to be some relative motion between the cheeks and the cowl. The eyelets that have broken are on the most aft section of hinge and the holes in the cheek flanges have become elongated. If I use hinges again, I will consider attaching a bushing of some sort to the cheek flange to better support the pin. Are you are of any -4's that use your hinges and insert the pins from the cockpit? Can you supply longer hinge pins (about 6') to support this installation? Answer: I don=92t know of RV-4=92s with this config, but there was a builder assist shop in San Jose that just closed last month. They were doing this with Lancair Legacy=92s. I supplied the Carbinge but not supply the pins because there was not a large enough demand to warrant stocking the material and frankly I couldn=92t see the purpose. Pins were 6 foot long for that a/c too. I understand your desire to make the result esthetic and that is one of our prime goals with Carbinge. That is where the Carbinge Keepers come in. With this product you have a drop dead simple method of removal and replacement and you have only one small hole at the point of each pin placement. The hole is about 3/16=94 in diameter and the head of the allen screw can pretty much sit flush with this hole. (see photo of Keeper installed in a wing tip) 2. Can you recommend alternate techniques for attaching the cowl sections to the cheek pieces? In typical RV installations, does the hinge pin terminate in the hinge or does in continue into a hole in the aircraft? Answer: Unfortunately I don=92t know what =93cheek pieces=94 are. If you refer to the bend in the cowl as it approaches the propeller, Carbinge is ideal for this. You simply bond the hinge to the cowl stopping its forward extent wherever you wish without making the radius too small. You can play with this at installation and get a feel by hand fitting the hinge to the cowl part. 3. Your website lists only 4' sections. Do you offer hinges in 3' or 6' lengths? Answer: We do not. We used to sell smaller pieces, but found this just drives up the cost for everyone so we just sell the 4=92 lengths. Should the market present the demand for longer pieces we could meet that need. Currently for applications using a longer hinge, we recommend using a four foot piece and aligning a smaller one to get the length needed. As long as you insert a pin to align the two pieces at installation this works fine. 4. Are the hinges in-stock? Answer: Yes. Comment: I do not think extruded aluminum hinges are a good or adequate solution for any joining of composite materials in airplanes for all the reasons I have stated on the RV-List. However, they are far superior to any kind of rolled hinge that I know of. Hope this helps. John Barrett 2/18/2008 5:50 AM ________________________________________________________________________________
From: Charles Brame <chasb(at)satx.rr.com>
Subject: WOW - What a difference
Date: Feb 18, 2008
I also have had high CHT temps. Even with cooler outside air, my #3 CHT will exceed 450 in a long fast cruise climb. Unlike you, I have high oil temps which I associate with the high CHT. I haven't checked the CHT probes for temp accuracy, but I did check the oil temp probe and it was right on. My oil temp usually settles around 195 in cruise, but will approach the red line in a long climb - again with cool outside temps. It does cool down in cruise as do the CHTs. After about 15 - 20 minutes at cruise, all my CHTs are within about 25 degrees of each other with a low of 375 and a high of 400 - all a bit on the high side. I only have about 20 hours on a rebuilt, zero time IO-320, so I am hoping a few more hours of break in will solve all the temp problems. I am planning on increasing the SCAT tube to my oil cooler plenum from a 3 inch to a 4 inch. I found this thread interesting as my baffle is very tight but I do have about a 3/8th to 5/16 gap between my cowl and the spinner. Something to work on in the future. Charlie Brame RV-6A N11CB San Antonio ------------------------------------------- > From: "Tim Bryan" <n616tb(at)btsapps.com> > Subject: RE: RV-List: WOW - What a difference > > Hi Bobby, > > > I have posted about this many times. My oil temps have always been > way too > low around 165 with a door mostly closed behind the oil cooler > mounted on > the back of the baffles like the drawings. My CHT's have always > been very > high. This last summer I was pushing 478 after climb out and I reduce > throttle and RPM as soon as I reach about 500 feet AGL. In cruise > I was > getting more like 430 to 450. I installed baffles and managed to > get the > climb out down to 458 and the cruise to 420. Obviously I see lower > numbers > in cooler temps like I posted below, but it still isn't very good. > I have > yet to find anything that would make mine so much different than > other RV's. > > > Tim > ________________________________________________________________________________
Date: Feb 18, 2008
From: bert murillo <robertrv607(at)yahoo.com>
Subject: Control Vision Exp2Buss Service
Hello: Hope some one can help,,, only those with the Exp2Buss, I haves tried to contact some one at Control Vission sent E mails, nothing... terrible service... I recently found, that after flying a few minutes, I get a complete electrical failure... ;no good.. As I said I have the exp2 buss unit from "Control Vision", I had sent the unit before to be checked, which cost me money. they return it saying is was OK>.. Once I reset the master switch, everything goes to normal... Everything has been installed as per Manual,..... Any one has any idea, what to check or why? how is your Installation works for you.... Thanks bert Looking for last minute shopping deals? ________________________________________________________________________________
Date: Feb 18, 2008
From: Bob <panamared5(at)brier.net>
Subject: Re: WOW - What a difference
>I also have had high CHT temps. Even with cooler outside air, my #3 >CHT will exceed 450 in a long fast cruise climb. Unlike you, I have >high oil temps which I associate with the high CHT. I haven't checked >the CHT probes for temp accuracy, but I did check the oil temp probe >and it was right on. My oil temp usually settles around 195 in >cruise, but will approach the red line in a long climb - again with >cool outside temps. It does cool down in cruise as do the CHTs. After >about 15 - 20 minutes at cruise, all my CHTs are within about 25 >degrees of each other with a low of 375 and a high of 400 - all a bit >on the high side >D I don't know how to say this very well, but here goes. Tight baffles may cause cooling problems. I had this problem when trying to balance the CHTs, as # 3 and #4 cylinders were hotter that #1 and #2. The solution from someone on the list was to put a washer spacer between the back cylinders and the baffle. This would allow more cooling air to pass around those cylinders. This made a big difference for me. BTW, I have trouble getting oil temps to reach 180 degrees, and I can usually get it there after a long climb, usually to 8-10K feet. I have a stock cowl and stock baffles. Bob RV6 "Wicked Witch of the West" ________________________________________________________________________________
Date: Feb 18, 2008
From: Paul Besing <pbesing(at)yahoo.com>
Subject: Re: Control Vision Exp2Buss Service
To me, I never understood the benefit of a solid state unit like that. My opinion is that if an electrical system works great with good old fashioned breakers and buss bars, go with it. I would never trust an entire electrical system to one unit. I say if you have the means to put in a buss bar and breakers or even better, switch/breaker combos, I so go for it and ditch the expbus. Paul Besing ----- Original Message ---- From: bert murillo <robertrv607(at)yahoo.com> Sent: Monday, February 18, 2008 10:49:46 AM Subject: RV-List: Control Vision Exp2Buss Service Hello: Hope some one can help,,, only those with the Exp2Buss, I haves tried to contact some one at Control Vission sent E mails, nothing... terrible service... I recently found, that after flying a few minutes, I get a complete electrical failure... ;no good.. As I said I have the exp2 buss unit from "Control Vision", I had sent the unit before to be checked, which cost me money. they return it saying is was OK>.. Once I reset the master switch, everything goes to normal... Everything has been installed as per Manual,..... Any one has any idea, what to check or why? how is your Installation works for you.... Thanks bert Be a better friend, newshound, and know-it-all with Yahoo! Mobile. Try it now. http://mobile.yahoo.com/;_ylt=Ahu06i62sR8HDtDypao8Wcj9tAcJ ________________________________________________________________________________
From: Dean Pichon <deanpichon(at)msn.com>
Subject: Control Vision Exp2Buss Service
Date: Feb 18, 2008
I can't speak to Control Vision customer service, but I have been very sati sfied with the Exp2Bus. I have 400hrs on mine with no problems to date. D oes complete electrical failure meet no power to the Exp or no power from t he Exp. The former suggests a problem other than the Exp, while the latter suggest either the primary relay is bad, or every resettable fuse is tripp ing which seems rather unlikely. Good luck, Date: Mon, 18 Feb 2008 09:49:46 -0800From: robertrv607(at)yahoo.comSubject: RV -List: Control Vision Exp2Buss ServiceTo: rv-list(at)matronics.com Hello: Hope some one can help,,, only those with the Exp2Buss, I haves tried to c ontact some one at Control Vission sent E mails, nothing... terrible service... I recently found, that after flying a few minutes, I get a complete elect rical failure... ;no good.. As I said I have the exp2 buss unit from "Control Vision", I had sent t he unit before to be checked, which cost me money. they return it saying is was OK>.. Once I reset the master switch, everything goes to normal... Everything has been installed as per Manual,..... Any one has any idea, what to check or why? how is your Installation works for you.... Thanks bert Be a better friend, newshound, and _________________________________________________________________ Connect and share in new ways with Windows Live. http://www.windowslive.com/share.html?ocid=TXT_TAGHM_Wave2_sharelife_0120 08 ________________________________________________________________________________
From: "Dale Ensing" <densing(at)carolina.rr.com>
Subject: Re: Control Vision Exp2Buss Service
Date: Feb 18, 2008
Bert, It sounds like the master relay on your EXP buss may be opening after a few minutes. This could be because of a poor connection in the energizing wiring circuit to the circuit board mounted relay since Control Vision said the unit checked out OK. Suggest you check out all the crimp connectors in the circuit and the master switch. I have been flying for three years with the EXP bus in my 6A with no problems but I have an external master relay and did not use the EXP circuit board mounted relay. Paul, I agree with you...Knowing what I know now about designing and installing 'a good old fashioned buss bar and breakers' I would not use the EXP but it has served me well so far. Doing it again I would probably go with auto type blade fuses. Dale Ensing ----- Original Message ----- From: Paul Besing To: rv-list(at)matronics.com Sent: Monday, February 18, 2008 2:58 PM Subject: Re: RV-List: Control Vision Exp2Buss Service To me, I never understood the benefit of a solid state unit like that. My opinion is that if an electrical system works great with good old fashioned breakers and buss bars, go with it. I would never trust an entire electrical system to one unit. I say if you have the means to put in a buss bar and breakers or even better, switch/breaker combos, I so go for it and ditch the expbus. Paul Besing ----- Original Message ---- From: bert murillo <robertrv607(at)yahoo.com> To: rv-list(at)matronics.com Sent: Monday, February 18, 2008 10:49:46 AM Subject: RV-List: Control Vision Exp2Buss Service Hello: Hope some one can help,,, only those with the Exp2Buss, I haves tried to contact some one at Control Vission sent E mails, nothing... terrible service... I recently found, that after flying a few minutes, I get a complete electrical failure... ;no good.. As I said I have the exp2 buss unit from "Control Vision", I had sent the unit before to be checked, which cost me money. they return it saying is was OK>.. Once I reset the master switch, everything goes to normal... Everything has been installed as per Manual,..... Any one has any idea, what to check or why? how is your Installation works for you.... Thanks bert ------------------------------------------------------------------------- ----- Be a better friend, newshound, and ________________________________________________________________________________
From: "John Fasching" <n1cxo320(at)salidaco.com>
Subject: Control Vision Customer Service
Date: Feb 18, 2008
I am sorry to hear about troubles with the electrical unit, but thought another view of CV's customer service might be appropriate. I have been using Anywhere Map for some time. When I got the XM weather unit from them I had lots of problems getting it goinig. A VP called me personally and worked with me over the telephone to get it going. After a while another problem developed and I returned the unit and they repaired it, returned it free and called me to follow up to make certain it was working. I have also used their direct inter-communication service where you type in a problem or questions and someone gets on line and answers you back immediately, and you exchange info and its almost like working on the telephone, except that you use the internet to go back and forth with solving the problem. I really can't say I have ever had anything but good service from them. And, no, I don't own any of their stock ! FWIW ________________________________________________________________________________
Date: Feb 18, 2008
From: "David Leonard" <wdleonard(at)gmail.com>
Subject: Re: Control Vision Exp2Buss Service
Bert, I agree with Dale. I have an exp buss and although it has some nice features, I would not use it again despite the fact that mine has worked well for 260hrs. Like Dale I also have an external master because my current demands sometimes exceed the 40 amp limit of the exp buss. I have the Exp buss master wired in parallel to provide some redundancy for a failed master solenoid. One thing that I have noticed is that the rated amperages of the fuses are not good for their rated values at continuous duty. My 100W landing lights would trip the 10A "landing light" circuit after about 5 min of continuous use. So I had to install a separate buss, separate fuses and switches for all my high current items. So, back to your problem. I would be very suspicious that you are exceeding 40 amps and tripping the master circuit somehow. Don't forget that battery recharging ALONE can exceed 40 amps if your battery is low (I see as much as 85 amps for a while if I have let my battery get really low - though normal daytime draw is around 20 amps(electric ignition, coils, pumps, panel etc)). Also, Like Dale mentioned - really double check the crimps and connections on the Exp buss ground and master switch ground. If you have the switches mounted to the board like I do, then you have noticed how tough it is to tighten and loosen those screws on the side of the switches to attach the outgoing wires. Those screws often will work loose if there is any sway in that wire. Loose screws there will cause trips of the circuits. Finally, I have ongoing problems with aluminum shavings getting onto or under the board and causing shorts. As much as I try to build a sticky-tape fortress anytime I am cutting or drilling on or around the panel, there is alway a shaving that gets lodged under the board the wreaks havoc until I can find and dislodge it. Good Luck, -- David Leonard Turbo Rotary RV-6 N4VY http://N4VY.RotaryRoster.net http://RotaryRoster.net On Feb 18, 2008 1:31 PM, Dale Ensing wrote: > Bert, > It sounds like the master relay on your EXP buss may be opening after a > few minutes. This could be because of a poor connection in the energizing > wiring circuit to the circuit board mounted relay since Control Vision > said the unit checked out OK. Suggest you check out all the crimp connectors > in the circuit and the master switch. > ec > I have been flying for three years with the EXP bus in my 6A with no > problems but I have an external master relay and did not use the EXP circuit > board mounted relay. > > Paul, > I agree with you...Knowing what I know now about designing and installing > 'a good old fashioned buss bar and breakers' I would not use the EXP but it > has served me well so far. Doing it again I would probably go with auto type > blade fuses. > Dale Ensing > > ----- Original Message ----- > *From:* Paul Besing > *To:* rv-list(at)matronics.com > *Sent:* Monday, February 18, 2008 2:58 PM > *Subject:* Re: RV-List: Control Vision Exp2Buss Service > > To me, I never understood the benefit of a solid state unit like that. > My opinion is that if an electrical system works great with good old > fashioned breakers and buss bars, go with it. I would never trust an entire > electrical system to one unit. I say if you have the means to put in a buss > bar and breakers or even better, switch/breaker combos, I so go for it and > ditch the expbus. > > Paul Besing > > > ----- Original Message ---- > From: bert murillo <robertrv607(at)yahoo.com> > To: rv-list(at)matronics.com > Sent: Monday, February 18, 2008 10:49:46 AM > Subject: RV-List: Control Vision Exp2Buss Service > > Hello: > > Hope some one can help,,, only those with the Exp2Buss, I haves tried to > contact some one at > Control Vission sent E mails, nothing... terrible service... > > I recently found, that after flying a few minutes, I get a complete > electrical failure... ;no good.. > > As I said I have the exp2 buss unit from "Control Vision", I had sent > the unit before to be checked, which > cost me money. they return it saying is was OK>.. > > Once I reset the master switch, everything goes to normal... > > Everything has been installed as per Manual,..... > > Any one has any idea, what to check or why? how is your Installation works > for you.... > > Thanks > > bert > > > ------------------------------ > Be a better friend, newshound, and > > * > > * > > > * > > href="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/Navigator?RV-List > href="http://forums.matronics.com">http://forums.matronics.com > href="http://www.matronics.com/contribution">http://www.matronics.com/c* > > * > > * > > ________________________________________________________________________________
From: "Kyle Boatright" <kboatright1(at)comcast.net>
Subject: Re: WOW - What a difference
Date: Feb 18, 2008
----- Original Message ----- From: "Charles Brame" <chasb(at)satx.rr.com> Sent: Monday, February 18, 2008 12:18 PM Subject: RV-List: WOW - What a difference > > I also have had high CHT temps. Even with cooler outside air, my #3 CHT > will exceed 450 in a long fast cruise climb. Unlike you, I have high oil > temps which I associate with the high CHT. I haven't checked the CHT > probes for temp accuracy, but I did check the oil temp probe and it was > right on. My oil temp usually settles around 195 in cruise, but will > approach the red line in a long climb - again with cool outside temps. It > does cool down in cruise as do the CHTs. After about 15 - 20 minutes at > cruise, all my CHTs are within about 25 degrees of each other with a low > of 375 and a high of 400 - all a bit on the high side. > > I only have about 20 hours on a rebuilt, zero time IO-320, so I am hoping > a few more hours of break in will solve all the temp problems. I am > planning on increasing the SCAT tube to my oil cooler plenum from a 3 > inch to a 4 inch. > > I found this thread interesting as my baffle is very tight but I do have > about a 3/8th to 5/16 gap between my cowl and the spinner. Something to > work on in the future. > > Charlie Brame > RV-6A N11CB > San Antonio > I had the same problem with high CHT's on climb-out on #3. Usually I saw 425 degrees, and on a hot/heavy day I'd see almost 450 on initial climb out. A 1" or so cylinder blocker in front of #1 tamed the problem and is a fast fix which has minimal impact on the temperatures on #1. You can probably find more details in the archives (I made this mod several years ago). As far as CHT's going down with break-in, I wouldn't bet on it. 99% of the heat in a cylinder is from the combustion process and that isn't going to change. Good luck! Kyle Boatright ________________________________________________________________________________
From: "Konrad L. Werner" <klwerner(at)comcast.net>
Subject: Re: WOW - What a difference
Date: Feb 18, 2008
Hi Kyle, I don't understand how a 1" air blocker in front of the # 1 would increase your cooling on the rearward # 3. I can see how the blocker would make both cylinders become more even in temps, but more by running # 1 a bit hotter instead of # 3 cooler... Could you explain this to me please. Thanks, Konrad ----- Original Message ----- From: Kyle Boatright To: rv-list(at)matronics.com Sent: Monday, February 18, 2008 4:53 PM Subject: Re: RV-List: WOW - What a difference ----- Original Message ----- From: "Charles Brame" <chasb(at)satx.rr.com> To: "RV-List RV-List" Sent: Monday, February 18, 2008 12:18 PM Subject: RV-List: WOW - What a difference > > I also have had high CHT temps. Even with cooler outside air, my #3 CHT > will exceed 450 in a long fast cruise climb. Unlike you, I have high oil > temps which I associate with the high CHT. I haven't checked the CHT > probes for temp accuracy, but I did check the oil temp probe and it was > right on. My oil temp usually settles around 195 in cruise, but will > approach the red line in a long climb - again with cool outside temps. It > does cool down in cruise as do the CHTs. After about 15 - 20 minutes at > cruise, all my CHTs are within about 25 degrees of each other with a low > of 375 and a high of 400 - all a bit on the high side. > > I only have about 20 hours on a rebuilt, zero time IO-320, so I am hoping > a few more hours of break in will solve all the temp problems. I am > planning on increasing the SCAT tube to my oil cooler plenum from a 3 > inch to a 4 inch. > > I found this thread interesting as my baffle is very tight but I do have > about a 3/8th to 5/16 gap between my cowl and the spinner. Something to > work on in the future. > > Charlie Brame > RV-6A N11CB > San Antonio > I had the same problem with high CHT's on climb-out on #3. Usually I saw 425 degrees, and on a hot/heavy day I'd see almost 450 on initial climb out. A 1" or so cylinder blocker in front of #1 tamed the problem and is a fast fix which has minimal impact on the temperatures on #1. You can probably find more details in the archives (I made this mod several years ago). As far as CHT's going down with break-in, I wouldn't bet on it. 99% of the heat in a cylinder is from the combustion process and that isn't going to change. Good luck! Kyle Boatright ________________________________________________________________________________
Subject: RV-10 QB wings for sale
From: "Jud" <c210rg(at)yahoo.com>
Date: Feb 18, 2008
It is with deep regret that I must sell my RV-10 factory QB wings. The wing kit has only been inventoried with no work done. They are in great shape. I do not now, have the time or money to continue. The Van's shipping box was beginning to fall apart so they now are on a movable dolly, based on ones I saw on the Internet. This means they will need to be picked up or shipped by someone like Tony Partain. I live about 45 miles north of Los Angeles. The wings are in excellent shape with only a little dust, no dings or dents all rivets look good. Also, I only have just the wings. I am asking $11,000 US dollars. Please contact me through my Yahoo email account, C210rg(at)yahoo.com I work very long hours, but I will get back to you soon. Thanks, Jud c210rg(at)yahoo.com -------- Jud Parker c210rg(at)yahoo.com Read this topic online here: http://forums.matronics.com/viewtopic.php?p=164905#164905 ________________________________________________________________________________
From: "Kyle Boatright" <kboatright1(at)comcast.net>
Subject: Re: WOW - What a difference
Date: Feb 18, 2008
Konrad, How/why does it work? Good question, and I didn't really expect much in the way of results when I tried it, but figured it was about $0.25 worth of material and 10 minutes of work to find out. My belief at the time was that everything inside the pressurized area inside the cowl expeiences the same pressure which causes similar cooling flow around each cylinder. I didn't see how reducing the airflow around one cylinder would translate to a significant improvement in temperatures on one other cylinder (as opposed to all three). But it did. Since it does work, my theory is that the deflector restricts air movement around #1 both by deflecting some air up and over the cylinder and by restricting the flow down the front face of #1. Since air has mass and wants to conserve its momentum, much of the "surplus" air continues moving back to cylinder #3, giving that cylinder a disproportionate amount of the surplus airflow. If you follow this link, you'll find my post on the subject after I installed the blocker on my airplane: http://www.matronics.com/searching/getmsg_script.cgi?INDEX=136069920?KE YS=cylinder_&_blocker_&_boatright?LISTNAME=RV?HITNUMBER=2?SERIAL= 1631014668?SHOWBUTTONS=YES Kyle Boatright ----- Original Message ----- From: Konrad L. Werner To: rv-list(at)matronics.com Sent: Monday, February 18, 2008 7:10 PM Subject: Re: RV-List: WOW - What a difference Hi Kyle, I don't understand how a 1" air blocker in front of the # 1 would increase your cooling on the rearward # 3. I can see how the blocker would make both cylinders become more even in temps, but more by running # 1 a bit hotter instead of # 3 cooler... Could you explain this to me please. Thanks, Konrad ----- Original Message ----- From: Kyle Boatright To: rv-list(at)matronics.com Sent: Monday, February 18, 2008 4:53 PM Subject: Re: RV-List: WOW - What a difference ----- Original Message ----- From: "Charles Brame" <chasb(at)satx.rr.com> To: "RV-List RV-List" Sent: Monday, February 18, 2008 12:18 PM Subject: RV-List: WOW - What a difference > > I also have had high CHT temps. Even with cooler outside air, my #3 CHT > will exceed 450 in a long fast cruise climb. Unlike you, I have high oil > temps which I associate with the high CHT. I haven't checked the CHT > probes for temp accuracy, but I did check the oil temp probe and it was > right on. My oil temp usually settles around 195 in cruise, but will > approach the red line in a long climb - again with cool outside temps. It > does cool down in cruise as do the CHTs. After about 15 - 20 minutes at > cruise, all my CHTs are within about 25 degrees of each other with a low > of 375 and a high of 400 - all a bit on the high side. > > I only have about 20 hours on a rebuilt, zero time IO-320, so I am hoping > a few more hours of break in will solve all the temp problems. I am > planning on increasing the SCAT tube to my oil cooler plenum from a 3 > inch to a 4 inch. > > I found this thread interesting as my baffle is very tight but I do have > about a 3/8th to 5/16 gap between my cowl and the spinner. Something to > work on in the future. > > Charlie Brame > RV-6A N11CB > San Antonio > I had the same problem with high CHT's on climb-out on #3. Usually I saw 425 degrees, and on a hot/heavy day I'd see almost 450 on initial climb out. A 1" or so cylinder blocker in front of #1 tamed the problem and is a fast fix which has minimal impact on the temperatures on #1. You can probably find more details in the archives (I made this mod several years ago). As far as CHT's going down with break-in, I wouldn't bet on it. 99% of the heat in a cylinder is from the combustion process and that isn't going to change. Good luck! Kyle Navigator Photoshare, and href="http://www.matronics.com/Navigator?RV-List">http://www.matronics. nbsp; via the Web href="http://forums.matronics.com">http://forums.matronics.com nbsp; generous bsp; href="http://www.matronics.com/contribution">http://www.matronics.com/c ================ ________________________________________________________________________________
From: "Konrad L. Werner" <klwerner(at)comcast.net>
Subject: Re: WOW - What a difference
Date: Feb 18, 2008
Kyle, Thank you for the insight! This is rather interesting... Konrad ----- Original Message ----- From: Kyle Boatright To: rv-list(at)matronics.com Sent: Monday, February 18, 2008 5:55 PM Subject: Re: RV-List: WOW - What a difference Konrad, How/why does it work? Good question, and I didn't really expect much in the way of results when I tried it, but figured it was about $0.25 worth of material and 10 minutes of work to find out. My belief at the time was that everything inside the pressurized area inside the cowl expeiences the same pressure which causes similar cooling flow around each cylinder. I didn't see how reducing the airflow around one cylinder would translate to a significant improvement in temperatures on one other cylinder (as opposed to all three). But it did. Since it does work, my theory is that the deflector restricts air movement around #1 both by deflecting some air up and over the cylinder and by restricting the flow down the front face of #1. Since air has mass and wants to conserve its momentum, much of the "surplus" air continues moving back to cylinder #3, giving that cylinder a disproportionate amount of the surplus airflow. If you follow this link, you'll find my post on the subject after I installed the blocker on my airplane: http://www.matronics.com/searching/getmsg_script.cgi?INDEX=136069920?KE YS=cylinder_&_blocker_&_boatright?LISTNAME=RV?HITNUMBER=2?SERIAL= 1631014668?SHOWBUTTONS=YES Kyle Boatright ----- Original Message ----- From: Konrad L. Werner To: rv-list(at)matronics.com Sent: Monday, February 18, 2008 7:10 PM Subject: Re: RV-List: WOW - What a difference Hi Kyle, I don't understand how a 1" air blocker in front of the # 1 would increase your cooling on the rearward # 3. I can see how the blocker would make both cylinders become more even in temps, but more by running # 1 a bit hotter instead of # 3 cooler... Could you explain this to me please. Thanks, Konrad ----- Original Message ----- From: Kyle Boatright To: rv-list(at)matronics.com Sent: Monday, February 18, 2008 4:53 PM Subject: Re: RV-List: WOW - What a difference ----- Original Message ----- From: "Charles Brame" <chasb(at)satx.rr.com> To: "RV-List RV-List" Sent: Monday, February 18, 2008 12:18 PM Subject: RV-List: WOW - What a difference > > I also have had high CHT temps. Even with cooler outside air, my #3 CHT > will exceed 450 in a long fast cruise climb. Unlike you, I have high oil > temps which I associate with the high CHT. I haven't checked the CHT > probes for temp accuracy, but I did check the oil temp probe and it was > right on. My oil temp usually settles around 195 in cruise, but will > approach the red line in a long climb - again with cool outside temps. It > does cool down in cruise as do the CHTs. After about 15 - 20 minutes at > cruise, all my CHTs are within about 25 degrees of each other with a low > of 375 and a high of 400 - all a bit on the high side. > > I only have about 20 hours on a rebuilt, zero time IO-320, so I am hoping > a few more hours of break in will solve all the temp problems. I am > planning on increasing the SCAT tube to my oil cooler plenum from a 3 > inch to a 4 inch. > > I found this thread interesting as my baffle is very tight but I do have > about a 3/8th to 5/16 gap between my cowl and the spinner. Something to > work on in the future. > > Charlie Brame > RV-6A N11CB > San Antonio > I had the same problem with high CHT's on climb-out on #3. Usually I saw 425 degrees, and on a hot/heavy day I'd see almost 450 on initial climb out. A 1" or so cylinder blocker in front of #1 tamed the problem and is a fast fix which has minimal impact on the temperatures on #1. You can probably find more details in the archives (I made this mod several years ago). As far as CHT's going down with break-in, I wouldn't bet on it. 99% of the heat in a cylinder is from the combustion process and that isn't going to change. Good luck! Kyle Navigator Photoshare, and href="http://www.matronics.com/Navigator?RV-List">http://www.matronics. nbsp; via the Web href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/Navigator?RV-List">http://www.matronics. com/Navigator?RV-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Feb 18, 2008
Subject: Re: RV Nose Gear SB Question
Has anyone so far bothered to do a weight and re-balance calculation on this SB change for a 6A? I'm not changing anything else except installing the new fork and I had the nose gear strut re-machined at Langair. I know the new fork is only a little lighter and the machined gear is only a little lighter but it is way out in front, so it would seem a prudent thing to ask, or is everyone just re-weighing? -Thx N1GV (RV-6A, Flying 887hrs, O-360-A1A, C/S, Silicon Valley) **************Ideas to please picky eaters. Watch video on AOL Living. (http://living.aol.com/video/how-to-please-your-picky-eater/rachel-campos-duffy/ 2050827?NCID=aolcmp00300000002598) ________________________________________________________________________________
Date: Feb 18, 2008
From: Sherman Butler <lsbrv7a(at)yahoo.com>
Subject: Re: WOW - What a difference (Cooling/Plenums)
Perhaps it is Prandtl-Glauert singularity. Some neat pictures with the external links! http://en.wikipedia.org/wiki/Prandtl-Glauert_singularity Kyle Boatright wrote: As a side note, it was humid here in N. GA this morning. Humid enough that I pulled prop contrails for the entire length of my takeoff roll and probably another 3,000 feet down the runway on climb-out. It was kinda neat seeing a swirling vortex wrapped around the airplane... KB Sherman Butler RV-7a Wings N497GS reserved Carlsbad, NM --------------------------------- Never miss a thing. Make Yahoo your homepage. ________________________________________________________________________________
Date: Feb 18, 2008
From: "Kevin Horton" <khorton01(at)rogers.com>
Subject: Savannah, GA?
I'm going to be in Savannah, GA for two weeks, arriving on Sunday Feb. 24th. I expect to be working long hours during the week, but I may have a free day on the weekend of March 1-2. If I have any free time, I would be interested in meeting up with any local RVers. Kevin Horton Ottawa, Canada RV-8 Final Assembly http://www.kilohotel.com/rv8/ ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Feb 19, 2008
Subject: Re: RV Nose Gear SB Question
Has anyone so far bothered to do a weight and re-balance calculation on this SB change for a 6A? I'm not changing anything else except installing the new fork and I had the nose gear strut re-machined at Langair. I know the new fork is only a little lighter and the machined gear is only a little lighter but it is way out in front, so it would seem a prudent thing to ask, or is everyone just re-weighing? -Thx N1GV (RV-6A, Flying 887hrs, O-360-A1A, C/S, Silicon Valley) **************Ideas to please picky eaters. Watch video on AOL Living. (http://living.aol.com/video/how-to-please-your-picky-eater/rachel-campos-duffy/ 2050827?NCID=aolcmp00300000002598) ________________________________________________________________________________
From: "Richard Martin" <martin(at)gbonline.com>
Subject: Re: Cowl Fasteners
Date: Feb 19, 2008
Robin et.al. I now have 1600 hours on my RV8 with the Sky Bolt Stainless fasteners and adjustable receptacles.. When I built my RV8 10 years ago the Skybolt fasteners were just coming on the market. The regular fasteners available at that time were all to long for the limited clearance and also thin top cowl that Van supplies. At that time I became acquainted with the owners of Skybolt and advised them of my requirements. They then designed an extra short fastener ( number 0) and a adjustable receptacle that would clear the engine. I have never had a problem with the fasteners or the Skybolt people. They have been honest and prompt with delivery. Good luck with your project. Dick Martin RV8 N233M the fast one ----- Original Message ----- From: Robin Marks To: rv-list(at)matronics.com Sent: Tuesday, February 12, 2008 11:09 AM Subject: RV-List: Cowl Fasteners If I have proven one thing to myself it's that I suck using the archives. I review them each time before I post a question with limited success. It is time to make a Cowl Fastener decision. I plan on using Skybolt STYLE CLoc adjustable fasteners on part of my cowl assembly. I remember a discussion on the list that suggested alternate brands or styles of these fasteners. Does anyone have a preference as to the fastener you would choose as my archive search has been fruitless. Thanks, Robin RV-4 Sold RV-6A New Front Gear Leg and Fork RV-10 Getting closer to getting closer ________________________________________________________________________________
From: "Gordon or Marge" <gcomfo(at)tc3net.com>
Subject: Savannah, GA?
Date: Feb 19, 2008
-----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Kevin Horton Sent: Monday, February 18, 2008 9:23 PM Subject: RV-List: Savannah, GA? I'm going to be in Savannah, GA for two weeks, arriving on Sunday Feb. 24th. I expect to be working long hours during the week, but I may have a free day on the weekend of March 1-2. If I have any free time, I would be interested in meeting up with any local RVers. Kevin Horton Ottawa, Canada RV-8 Final Assembly http://www.kilohotel.com/rv8/ Kevin: You might try to look in at Eagle Neck fifteen or so miles south of Savannah. It is an airpark cut out of the pines and rather like landing in a 100' deep trench. There are several RV builders there. The area is tidal marsh and lovely in its own right. Gordon Comfort ________________________________________________________________________________
Subject: Nut Nomenclature
From: "messydeer" <messydeer(at)yahoo.com>
Date: Feb 20, 2008
Hello! Is there any difference between AN365-1032 and AN365-1032A? A new number I think is MS20365-1032. Likewise AN365-428 and AN365-428A. I just called Spruce and they said there was no difference, but then I did a net search. Some RV builder had photos of a 428 and 428A. One was about half the height of the other. I looked at gahco's files and it didn't help much. Don't know of any other place to search. Cheers, Dan Read this topic online here: http://forums.matronics.com/viewtopic.php?p=165301#165301 ________________________________________________________________________________
Date: Feb 20, 2008
Subject: Re: Nut Nomenclature
From: "Mark Grieve" <mark(at)macomb.com>
Dan, Lay your hands on a copy of the book Standard Aircraft Hardware published by Aero. This book will answer your question. I'm 1000 miles from my copy otherwise I'd simply look it up and tell you. Mark > > Hello! > > Is there any difference between AN365-1032 and AN365-1032A? A new > number I think is MS20365-1032. Likewise AN365-428 and AN365-428A. I > just called Spruce and they said there was no difference, but then I > did a net search. Some RV builder had photos of a 428 and 428A. One was > about half the height of the other. > > I looked at gahco's files and it didn't help much. Don't know of any > other place to search. > > Cheers, > Dan > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=165301#165301 > > ________________________________________________________________________________
Subject: Nut Nomenclature
Date: Feb 20, 2008
From: "John W. Cox" <johnwcox(at)pacificnw.com>
Since no one has speculated here and Kelly has not piped in. I think you will find that the MS20365 was an older bolt which is now commonly replaced with the newer, improved standard AN365. The "A" at the end of the designator is likely to represent "No hole present for purposes of a securing Cotter Pin or safety system". Without the "A" is likely the one that would actually have the hole and have the ability secure the nut to the bolt. John Cox -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of messydeer Sent: Wednesday, February 20, 2008 5:04 PM Subject: RV-List: Nut Nomenclature Hello! Is there any difference between AN365-1032 and AN365-1032A? A new number I think is MS20365-1032. Likewise AN365-428 and AN365-428A. I just called Spruce and they said there was no difference, but then I did a net search. Some RV builder had photos of a 428 and 428A. One was about half the height of the other. I looked at gahco's files and it didn't help much. Don't know of any other place to search. Cheers, Dan Read this topic online here: http://forums.matronics.com/viewtopic.php?p=165301#165301 ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Feb 21, 2008
Subject: Re: Nut Nomenclature
In a message dated 2/20/2008 10:35:35 P.M. Pacific Standard Time, johnwcox(at)pacificnw.com writes: Since no one has speculated here and Kelly has not piped in. I think you will find that the MS20365 was an older bolt which is now commonly replaced with the newer, improved standard AN365. The "A" at the end of the designator is likely to represent "No hole present for purposes of a securing Cotter Pin or safety system". Without the "A" is likely the one that would actually have the hole and have the ability secure the nut to the bolt. ============================================================== First of all, this item is a nut, not a bolt. Suffixes mean different things for different specs. In this case it means a non-metallic locking feature. I thought that everyone knew where to get this information since the tax payer financed it long ago. There is no need to speculate here. This stuff is well established. Any MS, NAS and/or AN numbered military part has a spec and any and all of these specs can be downloaded by number from _http://www.assistdocs.com/search/search_basic.cfm_ (http://www.assistdocs.com/search/search_basic.cfm) Why guess, get the straight scoop yourself. N1GV (RV-6A, Flying 887hrs, O-360-A1A, C/S, Silicon Valley) **************Ideas to please picky eaters. Watch video on AOL Living. (http://living.aol.com/video/how-to-please-your-picky-eater/rachel-campos-duffy/ 2050827?NCID=aolcmp00300000002598) ________________________________________________________________________________
Date: Feb 21, 2008
From: steve <stevea(at)svpal.org>
Subject: Re: Nut Nomenclature
Dan, Spend $6 at Genuine Aircraft Hardware (http://www.gen-aircraft-hardware.com) for a good AN/MS/NAS hardware reference book. It is a great cross reference between the AN, MS, and NAS part numbers. Reference book pages are also viewable on the web site. The Spruce catalog is OK, but usually does not cross reference AN to MS to NAS numbers. Many of (most of?) the AN part numbers have been superseded by MS numbers, but everyone in the GA world still seems to use the AN numbers. Here's what the hardware reference book says: AN365-xxxA translates to MS21044N(xx). This is a standard cad plated steel nylock nut. The "A" suffix sometimes (maybe most of the time) gets dropped off, probably because this is the nut used in most aircraft applications. Van's drawings do not use the "A" suffix for the standard steel hardware call out. There is also a AN365-xxxC, now called a MS 21045C. This is a stainless steel version of the standard size nylock nut. Perhaps the smaller nut you saw was really a AN364-xxxA or AN364-xxxC which translates into other MS numbers. This is a low profile nylock nut (cad plated steel, or stainless). Confused yet? :-) good luck, Steve A. slowwwww build RV-6A messydeer wrote: > > Hello! > > Is there any difference between AN365-1032 and AN365-1032A? A new > number I think is MS20365-1032. Likewise AN365-428 and AN365-428A. I > just called Spruce and they said there was no difference, but then I > did a net search. Some RV builder had photos of a 428 and 428A. One was > about half the height of the other. > > I looked at gahco's files and it didn't help much. Don't know of any > other place to search. > > Cheers, > Dan ________________________________________________________________________________
From: "Mauri" <maurv8(at)compuplus.net>
Subject: Re: Nut Nomenclature
Date: Feb 21, 2008
Dan, Check out East Coast Aviation Supplies. Web site: www.ecasinc.com Good catalog which I use for reference and very competitive pricing also easy to do business with. I have no interest in this company, financial or otherwise. Mauri RV-8 finishing forever Polson, MT ----- Original Message ----- From: "messydeer" <messydeer(at)yahoo.com> Sent: Wednesday, February 20, 2008 6:04 PM Subject: RV-List: Nut Nomenclature > > Hello! > > Is there any difference between AN365-1032 and AN365-1032A? A new > number I think is MS20365-1032. Likewise AN365-428 and AN365-428A. I > just called Spruce and they said there was no difference, but then I > did a net search. Some RV builder had photos of a 428 and 428A. One was > about half the height of the other. > > I looked at gahco's files and it didn't help much. Don't know of any > other place to search. > > Cheers, > Dan > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=165301#165301 > > > -- > 10:26 AM > > ________________________________________________________________________________
From: Dean Pichon <deanpichon(at)msn.com>
Subject: Nut Nomenclature
Date: Feb 21, 2008
I just looked at the AN365 specification. The "A" suffix indicates a "non-m etallic insert". According to the spec, An AN365-428 is a 1/4-28 nut "eith er all metal or with non-metallic insert". Adding an "A" after the dash nu mber forces a non-metallic insert. AN365 is marked "INACTIVE FOR NEW DESIGN AFTER 11 MARCH 1957. USE STANDARD MS20365". MS20365 has been superceded by MS21044 Specification MS21044 was cancelled 12 MAY 1999 and replaced by NASM21044. This specification does, however, retain the MS part numbering system. NASM21044 is an active speci fication. This specification offers nuts in steel, aluminum, brass, and st ainless. All flavors come with non-metallic inserts. I hope this helps. Regards,> Date: Thu, 21 Feb 2008 09:32:14 -0800> From: s tevea(at)svpal.org> To: rv-list(at)matronics.com> Subject: Re: RV-List: Nut Nomen > Spend $6 at Genuine Aircraft Hardware > (http://www.gen-aircraft-hardwar e.com) for a good AN/MS/NAS hardware > reference book. It is a great cross reference between the AN, MS, and > NAS part numbers. Reference book pages are also viewable on the web > site. The Spruce catalog is OK, but usually does not cross reference AN > to MS to NAS numbers.> > Many of (most of?) t he AN part numbers have been superseded by MS > numbers, but everyone in th e GA world still seems to use the AN numbers.> > > Here's what the hardware reference book says:> AN365-xxxA translates to MS21044N(xx). This is a sta ndard cad plated > steel nylock nut. The "A" suffix sometimes (maybe most o f the time) > gets dropped off, probably because this is the nut used in mo st aircraft > applications. Van's drawings do not use the "A" suffix for th e standard > steel hardware call out.> > There is also a AN365-xxxC, now ca lled a MS 21045C. This is a stainless > steel version of the standard size nylock nut.> > Perhaps the smaller nut you saw was really a AN364-xxxA or A N364-xxxC > which translates into other MS numbers. This is a low profile n ylock > nut (cad plated steel, or stainless).> > > Confused yet? :-)> > > g ood luck,> Steve A.> slowwwww build RV-6A> > > messydeer wrote:> > --> RV-L ist message posted by: "messydeer" > >> > Hello!> > > > Is there any difference between AN365-1032 and AN365-1032A? A new> > numb er I think is MS20365-1032. Likewise AN365-428 and AN365-428A. I> > just ca lled Spruce and they said there was no difference, but then I> > did a net search. Some RV builder had photos of a 428 and 428A. One was> > about half the height of the other.> >> > I looked at gahco's files and it didn't hel p much. Don't know of any> > other place to search.> >> > Cheers,> > Dan> > ======================> > > _________________________________________________________________ Need to know the score, the latest news, or you need your Hotmail=AE-get yo ur "fix". http://www.msnmobilefix.com/Default.aspx ________________________________________________________________________________
From: "Greg Young" <gyoung@cs-sol.com>
Subject: Nut Nomenclature
Date: Feb 22, 2008
Here are some special fasteners that aren't in the reference book. They can be pretty handy and don't need approval for use on experimentals. http://www.metricscrew-toolco.com/pg4.html Regards, Greg Young ________________________________________________________________________________
From: "Patrick Kelley" <webmaster(at)flion.com>
Subject: Nut Nomenclature - non-serious
Date: Feb 22, 2008
Ok, now that the serious discussion has gone on for a while I can post this without fear of interfering with the flow of information. In regards to nut nomenclature, there is one nut that generally gets overlooked even though it is a very important one. This is the nut that gets attached to the controls of an RV and, in general terms, is referred to as an =93RV nut.=94 It=92s function is to hold an entire RV project together; sometimes more than one project is secured by a single nut. The RV nut is often qualified by model. Thus, we have the =93RV-3 nut=94 or the =93Rocket nut=94. My spouse is currently in possession of a slightly worn and cracked RV-6A nut. These nuts are also often denoted further as belonging to some functional category, hence the =93Formation nut=94 or the =93Aerobatic nut=94. The nomenclature can easily and naturally be combined to refer to nuts that serve several purposes, such as the =93RV building nut=94 or the =93RV-8 racing nut=94. Notice that even though these nuts are widely available there is very little standardization and any group of nuts you find will often consist of several types mixed together. Care must be used in selecting the nuts you keep around; not all types work well together. Hopefully, however, you won=92t have to look very far to find the right nut for your very own RV project. Patrick Kelley ' RV-6A ' panel wiring proceeding 2/21/2008 11:05 AM ________________________________________________________________________________
From: "Brian Kraut" <brian.kraut(at)engalt.com>
Subject: Radio show
Date: Feb 22, 2008
We are having an Aerobatics special on our radio show this week. We will have Patty Wagstaff as a guest. We will also have aerobatics instructor and former Red Barron Squadron member Keoki Gray as a guest. It should be a lot of fun. Check the web site below to listen. Brian Kraut www.flighttimeradio.com ________________________________________________________________________________
Date: Feb 22, 2008
From: "Ray D. Congdon" <n7hqk(at)yahoo.com>
Subject: FS: RV-9A Kit to 25% of Fuse, w/Engine!
Circumstances force me to part with my RV-9A kit. I have completed Emp, Wings (ready for bottom skin) and the rear bottom half of the Fuse. This kit includes a Lyc O-320 B3B with Mags, Vac Pump, Fuel Pump, Prop Gov, Carb and Full Logs (Log shows 3849.2 TT & 1657.2 SMOH Dec 2001 when pulled from Left side of N4181P No Prop strike!). I Plan on keeping the tools. I prefer to keep the engine and Airframe Kit as a package for $23,500 You Pick Up. So get a jump on your build! Almost a Quick build! I do not have the finishing kit. Full photos are on my kitlog site: http://www.mykitlog.com/n7hqk Located in Cedar City UT, 84720 n7hqk(at)yahoo.com ________________________________________________________________________________
From: Grenwis(at)aol.com
Date: Feb 22, 2008
Subject: EGT probe location
What is the preferred installation location for the EGT probes on a Lycoming O-360 engine? How far down from the exhaust attachment yields the proper temp? It's a RV-6A if that matters. Tnx. Rick Grenwis **************Ideas to please picky eaters. Watch video on AOL Living. (http://living.aol.com/video/how-to-please-your-picky-eater/rachel-campos-duffy/ 2050827?NCID=aolcmp00300000002598) ________________________________________________________________________________
Date: Feb 22, 2008
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: EGT probe location
EI recommends 1.5 in down from flange. Some have a small hole the flange there..mine did, so drilled it on through and has worked well so far...but don't have that many hours on the probes yet, so don't know how well they will last. My old single probe was installed about 3 in down...welded that up. Don't know what JPI suggests. I have the UBG16 with fast response probes. Grenwis(at)aol.com wrote: > What is the preferred installation location for the EGT probes on a > Lycoming O-360 engine? How far down from the exhaust attachment > yields the proper temp? It's a RV-6A if that matters. Tnx. > Rick Grenwis > > > ------------------------------------------------------------------------ > Delicious ideas to please the pickiest eaters. Watch the video on AOL > Living. > <http://living.aol.com/video/how-to-please-your-picky-eater/rachel-campos-duffy/2050827?NCID=aolcmp00300000002598> > * > > > * ________________________________________________________________________________
Date: Feb 23, 2008
From: linn Walters <pitts_pilot(at)bellsouth.net>
Subject: Re: EGT probe location
Grenwis(at)aol.com wrote: > What is the preferred installation location for the EGT probes on a > Lycoming O-360 engine? How far down from the exhaust attachment > yields the proper temp? It's a RV-6A if that matters. Tnx. > Rick Grenwis Hi Rick! There is no 'proper' temp for EGT. Even slight differences in orientation around the exhause stack or down it;s length will cause the readings to change. What you're looking for is a relative change as you lean, not a specific 'goal'. Closer to the flange the hotter the reading will be, and of course the further away the cooler. However, try and keep the probes in the same spot for each header, as best you can. You also want to orient the probes so that they don't interfere with anything else running close .... like the cowl or oil/fuel / tubing etc. Linn > > > ------------------------------------------------------------------------ > Delicious ideas to please the pickiest eaters. Watch the video on AOL > Living. > <http://living.aol.com/video/how-to-please-your-picky-eater/rachel-campos-duffy/2050827?NCID=aolcmp00300000002598> > > ________________________________________________________________________________
From: "Ron Lee" <ronlee(at)pcisys.net>
Subject: Re: EGT probe location
Date: Feb 23, 2008
The main thing is to have them all at the same distance since EGTs are not an absolute number like CHT. You may find that the front right tube determines the maximum if all are horizontal when installed. But even that depends on your exhaust system. My recollection of mine is 1-4 inches but that is not verified. I put mine as far from the flange as I could and the most distant was maybe 2-2.5 inches before a bend in the exhaust would cause orientation issues. Ron Lee ----- Original Message ----- From: Grenwis(at)aol.com To: rv-list(at)matronics.com Sent: Friday, February 22, 2008 9:50 PM Subject: RV-List: EGT probe location What is the preferred installation location for the EGT probes on a Lycoming O-360 engine? How far down from the exhaust attachment yields the proper temp? It's a RV-6A if that matters. Tnx. Rick Grenwis ------------------------------------------------------------------------- ----- Delicious ideas to please the pickiest eaters. Watch the video on AOL Living. ________________________________________________________________________________
Date: Feb 24, 2008
From: Glen Matejcek <aerobubba(at)earthlink.net>
Subject: Re: EGT probe location
Hi All- Another point to ponder is that the further from the cylinder the probes are, the longer they are liable to last. As with everything we do in this field, it's all a trade off. Glen Matejcek ________________________________________________________________________________
Date: Feb 24, 2008
Subject: Canopy slide block
From: James H Nelson <rv9jim(at)juno.com>
For those of you who built the slider canopy, I am about to put the canopy on for the final time (at the painters). How did you fasten the slider block to the canopy to drag it back and forth. There is not much room to fasten anything to it. I'm guessing that a fishing line of nylon would work but how to fasten it to the block? I molded the skirt with fiberglass so the block fits snugly when the canopy is closed. I need some suggestions from those who have done it successfully. Jim N15JN RV9-A ________________________________________________________________________________
Date: Feb 24, 2008
From: Louis Willig <larywil(at)comcast.net>
Subject: Gas tank repair
Hi gang, A few months ago, many of you gave me a lot of help/instruction to remove my leaky tank. I finally removed it today, with a lot less problems than I anticipated. BUT, I am finding that the large (6") access plate is not so obedient. I carefully removed all 12 screws. Now what? The plate is prosealed in place, and has lots of additional sealant from previous repairs. I removed most of the added repair sealant while trying not to gauge away at the plate and rib. Since I am not the builder, I am not sure what I am now looking at. Looking at the edge of the access plate, it appears to be two layers of aluminum resting on the rib material. Is there a reinforcement ring between the access plate and the rib material? (I am calling the ends of the tank "ribs" since they in fact are acting as such). Whatever is there, the access plate is firmly attached with proseal to the rib or ring below. Anyway, I do not want to destroy this tank. How do I lift the access plate away? Do I need to soften up the proseal? Can this be done? Help!! I love you guys. Help! :-) Thanks in advance. - Louis I Willig 1640 Oakwood Dr. Penn Valley, PA 19072 610 668-4964 RV-4, N180PF 190HP IO-360, C/S prop ________________________________________________________________________________
Date: Feb 24, 2008
From: "Larry Bowen" <larry(at)bowenaero.com>
Subject: Re: Gas tank repair
If all the screws are out, only the proseal is holding it on. Work a blade of some sort between the access cover and the rib, being careful not to score anything. Some more notes and pictures here: http://bowenaero.com/mt/2006/11/conditional-inspection-2006.html -- Larry Bowen Larry(at)BowenAero.com http://BowenAero.com On Sun, Feb 24, 2008 at 6:05 PM, Louis Willig wrote: > > > Hi gang, > > A few months ago, many of you gave me a lot of help/instruction to > remove my leaky tank. I finally removed it today, with a lot less > problems than I anticipated. BUT, I am finding that the large (6") > access plate is not so obedient. I carefully removed all 12 screws. > Now what? The plate is prosealed in place, and has lots of > additional sealant from previous repairs. I removed most of the added > repair sealant while trying not to gauge away at the plate and rib. > Since I am not the builder, I am not sure what I am now looking at. > Looking at the edge of the access plate, it appears to be two layers > of aluminum resting on the rib material. Is there a reinforcement > ring between the access plate and the rib material? (I am calling the > ends of the tank "ribs" since they in fact are acting as such). > Whatever is there, the access plate is firmly attached with proseal > to the rib or ring below. > > Anyway, I do not want to destroy this tank. How do I lift the access > plate away? Do I need to soften up the proseal? Can this be done? > Help!! I love you guys. Help! :-) > > Thanks in advance. > > > - > Louis I Willig > 1640 Oakwood Dr. > Penn Valley, PA 19072 > 610 668-4964 > RV-4, N180PF > 190HP IO-360, C/S prop > > ________________________________________________________________________________
From: "Kyle Boatright" <kboatright1(at)comcast.net>
Subject: Re: Gas tank repair
Date: Feb 24, 2008
Get a metal putty knife and file the edge to a chisel point, then use that to cut through the proseal. KB ----- Original Message ----- From: "Louis Willig" <larywil(at)comcast.net> Sent: Sunday, February 24, 2008 6:05 PM Subject: RV-List: Gas tank repair > > > Hi gang, > > A few months ago, many of you gave me a lot of help/instruction to remove > my leaky tank. I finally removed it today, with a lot less problems than I > anticipated. BUT, I am finding that the large (6") access plate is not so > obedient. I carefully removed all 12 screws. Now what? The plate is > prosealed in place, and has lots of additional sealant from previous > repairs. I removed most of the added repair sealant while trying not to > gauge away at the plate and rib. Since I am not the builder, I am not sure > what I am now looking at. Looking at the edge of the access plate, it > appears to be two layers of aluminum resting on the rib material. Is there > a reinforcement ring between the access plate and the rib material? (I am > calling the ends of the tank "ribs" since they in fact are acting as > such). Whatever is there, the access plate is firmly attached with proseal > to the rib or ring below. > > Anyway, I do not want to destroy this tank. How do I lift the access plate > away? Do I need to soften up the proseal? Can this be done? Help!! I love > you guys. Help! :-) > > Thanks in advance. > > > - > Louis I Willig > 1640 Oakwood Dr. > Penn Valley, PA 19072 > 610 668-4964 > RV-4, N180PF > 190HP IO-360, C/S prop > > > ________________________________________________________________________________
From: Mike Robertson <mrobert569(at)hotmail.com>
Subject: Gas tank repair
Date: Feb 24, 2008
Louis, There may , or may not, be a cork gasket between the tank rib and the panel . My favorite weapon of choice for removing this panel is a slightly sharp ened butter knife. Start working the knife between the panels and work it around the panel cutting and prying slowly as you go. I tell everyone to t ake their time when doing this and you will cause very little damage. Good luck. Mike Robertson Repeat offender Das Fed > Date: Sun, 24 Feb 2008 18:05:09 -0500> To: rv-list(at)matronics.com> From: l arywil(at)comcast.net> Subject: RV-List: Gas tank repair> > --> RV-List messag e posted by: Louis Willig > > > Hi gang,> > A few mont hs ago, many of you gave me a lot of help/instruction to > remove my leaky tank. I finally removed it today, with a lot less > problems than I anticip ated. BUT, I am finding that the large (6") > access plate is not so obedie nt. I carefully removed all 12 screws. > Now what? The plate is prosealed i n place, and has lots of > additional sealant from previous repairs. I remo ved most of the added > repair sealant while trying not to gauge away at th e plate and rib. > Since I am not the builder, I am not sure what I am now looking at. > Looking at the edge of the access plate, it appears to be two layers > of aluminum resting on the rib material. Is there a reinforcement > ring between the access plate and the rib material? (I am calling the > ends of the tank "ribs" since they in fact are acting as such). > Whatever is there, the access plate is firmly attached with proseal > to the rib or ring below.> > Anyway, I do not want to destroy this tank. How do I lift th e access > plate away? Do I need to soften up the proseal? Can this be done ? > Help!! I love you guys. Help! :-)> > Thanks in advance.> > > > -> Louis I Willig> 1640 Oakwood Dr.> Penn Valley, PA 19072> 610 668-4964> RV-4, N18 ==========> > > _________________________________________________________________ Shed those extra pounds with MSN and The Biggest Loser! http://biggestloser.msn.com/ ________________________________________________________________________________
From: "Dan Ross" <dcr(at)fdltownhomes.com>
Subject: Re: gas tank repair
Date: Feb 24, 2008
Louis: I used a heat gun to warn and soften the Proseal. I understand the fuel tank is full of vapors and I kept the heat gun away from the tank access plate as possible but still heat the plate sufficiently to soften the Proseal and used a razor knife under the plate, MEK to clean. Hope this helps, Dan. ________________________________________________________________________________
From: "mike humphrey" <mike109g6(at)insideconnect.net>
Subject: Re: Canopy slide block
Date: Feb 25, 2008
Jim, Look at the slider plans closely up in the right hand side and it shows the attachment of the slider block. BTW I omitted mine. Mike H 9A/8A ----- Original Message ----- From: "James H Nelson" <rv9jim(at)juno.com> Sent: Sunday, February 24, 2008 2:42 PM Subject: RV-List: Canopy slide block > > For those of you who built the slider canopy, I am about to put the > canopy on for the final time (at the painters). How did you fasten the > slider block to the canopy to drag it back and forth. There is not much > room to fasten anything to it. I'm guessing that a fishing line of nylon > would work but how to fasten it to the block? I molded the skirt with > fiberglass so the block fits snugly when the canopy is closed. I need > some suggestions from those who have done it successfully. > > Jim > N15JN > RV9-A > > > ________________________________________________________________________________
Subject: Re: Gas tank repair
From: Doug Gray <dgra1233(at)bigpond.net.au>
Date: Feb 25, 2008
Get at it with plastic steak knives. Cheap and effective and doesn't marr the alclad. Doug Gray > > > Hi gang, > > A few months ago, many of you gave me a lot of help/instruction to > remove my leaky tank. I finally removed it today, with a lot less > problems than I anticipated. BUT, I am finding that the large (6") > access plate is not so obedient. I carefully removed all 12 screws. > Now what? The plate is prosealed in place, and has lots of > additional sealant from previous repairs. I removed most of the added > repair sealant while trying not to gauge away at the plate and rib. > Since I am not the builder, I am not sure what I am now looking at. > Looking at the edge of the access plate, it appears to be two layers > of aluminum resting on the rib material. Is there a reinforcement > ring between the access plate and the rib material? (I am calling the > ends of the tank "ribs" since they in fact are acting as such). > Whatever is there, the access plate is firmly attached with proseal > to the rib or ring below. > > Anyway, I do not want to destroy this tank. How do I lift the access > plate away? Do I need to soften up the proseal? Can this be done? > Help!! I love you guys. Help! :-) > > Thanks in advance. > > > > - > Louis I Willig > 1640 Oakwood Dr. > Penn Valley, PA 19072 > 610 668-4964 > RV-4, N180PF > 190HP IO-360, C/S prop > > > > > > ________________________________________________________________________________
From: "Dale Ensing" <densing(at)carolina.rr.com>
Subject: Re: Gas tank repair
Date: Feb 25, 2008
A method we have used successfully. when doing the SB fix on the pick up line, is to use a very flexible putty knife sharpened a bit on the end edge. Work it in between the plate and the ring. It helps if you can warm the Proseal.(heat lamp or sun) After you have one side loose you can apply some pressure to the plate by pulling/lifting on the loose side which will help get the knife in around the remaining edge. A little bending of the plate is OK when you are pulling on it as it will straighten when you release the pressure. Dale Ensing EAA TC & FA ----- Original Message ----- From: "Louis Willig" <larywil(at)comcast.net> Sent: Sunday, February 24, 2008 6:05 PM Subject: RV-List: Gas tank repair > > > Hi gang, > > A few months ago, many of you gave me a lot of help/instruction to remove > my leaky tank. I finally removed it today, with a lot less problems than I > anticipated. BUT, I am finding that the large (6") access plate is not so > obedient. I carefully removed all 12 screws. Now what? The plate is > prosealed in place, and has lots of additional sealant from previous > repairs. I removed most of the added repair sealant while trying not to > gauge away at the plate and rib. Since I am not the builder, I am not sure > what I am now looking at. Looking at the edge of the access plate, it > appears to be two layers of aluminum resting on the rib material. Is there > a reinforcement ring between the access plate and the rib material? (I am > calling the ends of the tank "ribs" since they in fact are acting as > such). Whatever is there, the access plate is firmly attached with proseal > to the rib or ring below. > > Anyway, I do not want to destroy this tank. How do I lift the access plate > away? Do I need to soften up the proseal? Can this be done? Help!! I love > you guys. Help! :-) > > Thanks in advance. > > > - > Louis I Willig > 1640 Oakwood Dr. > Penn Valley, PA 19072 > 610 668-4964 > RV-4, N180PF > 190HP IO-360, C/S prop > > > ________________________________________________________________________________
Date: Feb 25, 2008
From: Glen Matejcek <aerobubba(at)earthlink.net>
Subject: Re: gas tank repair
Hey Guys- RE: >Louis: I used a heat gun to warn and soften the Proseal. I understand the >fuel tank is full of vapors and I kept the heat gun away from the tank >access plate as possible but still heat the plate sufficiently to soften the >Proseal and used a razor knife under the plate, MEK to clean. Hope this >helps, Dan. If MEK will soften the proseal, how about standing the tank on it's outboard end with MEK on the inbd end. Put some sort of cover over the butt rib to limit evaporation. If you let the tank sit a day ot two, would the access panel come free easily, or would you just cause other problems? Glen Matejcek ________________________________________________________________________________
Date: Feb 25, 2008
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Firewall foreward cooling air needs
Here's the setup: IO360B1F6 with CS MT prop, AFP injection, LASAR ignition, Vetterman crossover heater/mufflers in a SamJames cowled/plenum'd RV6A. I'm planning on putting the oil cooler behind the #4 cylinder with its cutout for airflow feeding the oil cooler. My heater/mufflers require cooling air over them even when they're not heating the cockpit according to Larry. I'm thinking that taking the cooling air for both heater/mufflers from the back plate behind the #2 cylinder should be OK - since I'm taking a chunk from each side. Is this a valid thought? - or does it not matter since I have a plenum. For the cabin heat air, would it be better to take the air from the vertical plate or the 40 degree angled plate below it? Thanks, Ralph ________________________________________________________________________________
From: "Terry Watson" <terry(at)tcwatson.com>
Subject: Gas tank repair
Date: Feb 25, 2008
You might try a plastic putty knife. I have a set of three that were very cheap but seem to be just the right hardness and stiffness to scrape gunk off of aluminum without damaging the aluminum. Terry -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Dale Ensing Sent: Monday, February 25, 2008 3:02 AM Subject: Re: RV-List: Gas tank repair A method we have used successfully. when doing the SB fix on the pick up line, is to use a very flexible putty knife sharpened a bit on the end edge. Work it in between the plate and the ring. It helps if you can warm the Proseal.(heat lamp or sun) After you have one side loose you can apply some pressure to the plate by pulling/lifting on the loose side which will help get the knife in around the remaining edge. A little bending of the plate is OK when you are pulling on it as it will straighten when you release the pressure. Dale Ensing EAA TC & FA ----- Original Message ----- From: "Louis Willig" <larywil(at)comcast.net> Sent: Sunday, February 24, 2008 6:05 PM Subject: RV-List: Gas tank repair > > > Hi gang, > > A few months ago, many of you gave me a lot of help/instruction to remove > my leaky tank. I finally removed it today, with a lot less problems than I > anticipated. BUT, I am finding that the large (6") access plate is not so > obedient. I carefully removed all 12 screws. Now what? The plate is > prosealed in place, and has lots of additional sealant from previous > repairs. I removed most of the added repair sealant while trying not to > gauge away at the plate and rib. Since I am not the builder, I am not sure > what I am now looking at. Looking at the edge of the access plate, it > appears to be two layers of aluminum resting on the rib material. Is there > a reinforcement ring between the access plate and the rib material? (I am > calling the ends of the tank "ribs" since they in fact are acting as > such). Whatever is there, the access plate is firmly attached with proseal > to the rib or ring below. > > Anyway, I do not want to destroy this tank. How do I lift the access plate > away? Do I need to soften up the proseal? Can this be done? Help!! I love > you guys. Help! :-) > > Thanks in advance. > > > - > Louis I Willig > 1640 Oakwood Dr. > Penn Valley, PA 19072 > 610 668-4964 > RV-4, N180PF > 190HP IO-360, C/S prop > > > ________________________________________________________________________________
Date: Feb 25, 2008
Subject: Firewall foreward cooling air needs
From: James H Nelson <rv9jim(at)juno.com>
Ralph, I have the same situation. I put in a air source on the ramp for the #2 cyl for the left muffler. I put in a source for the port side on the angled baffle behind #3 cyl. This seems to be my best way. I am not flying yet but the bird is at the painters right now. Hopefully I'll be flying by the end of March. Jim N15JN ________________________________________________________________________________
From: Charles Brame <chasb(at)satx.rr.com>
Subject: Canopy Slide block
Date: Feb 25, 2008
I made an aluminum "dog house" that covers the slide rail at the back of the canopy on my 6A slider. It fits quite tight when the canopy is closed and doesn't leave enough room vertically for the slider. I omitted the slider and there is not enough gap to worry about. The slider was an "after thought" anyway and was not on my original plans. Charlie Brame RV-6A N11CB San Antonio ----------------------------- > > > Subject: RV-List: Canopy slide block > From: James H Nelson <rv9jim(at)juno.com> > > > For those of you who built the slider canopy, I am about to put the > canopy on for the final time (at the painters). How did you fasten > the > slider block to the canopy to drag it back and forth. There is not > much > room to fasten anything to it. I'm guessing that a fishing line of > nylon > would work but how to fasten it to the block? I molded the skirt with > fiberglass so the block fits snugly when the canopy is closed. I need > some suggestions from those who have done it successfully. > > Jim > N15JN > RV9-A > > ________________________________________________________________________________
From: "Ron Lee" <ronlee(at)pcisys.net>
Subject: Comment period on FAA ADS-B Out NPRM ends in one week
Date: Feb 25, 2008
There is one week left to comment on this onerous and fatally flawed FAA proposal that may cost as much as $17,000 per aircraft with little to no benefit to the GA community. My website at StopADS-B.org/ADS.htm gives details. You can also read about it at aopa.org. Ron Lee StopADS-B.org/ADS.htm ________________________________________________________________________________
Date: Feb 25, 2008
From: Louis Willig <larywil(at)comcast.net>
Subject: Re: Gas tank repair
At 06:02 AM 2/25/2008, you wrote: > >A method we have used successfully. when doing the SB fix on the >pick up line, is to use a very flexible putty knife sharpened a bit >on the end edge. Work it in between the plate and the ring. It helps >if you can warm the Proseal.(heat lamp or sun) After you have one >side loose you can apply some pressure to the plate by >pulling/lifting on the loose side which will help get the knife in >around the remaining edge. A little bending of the plate is OK when >you are pulling on it as it will straighten when you release the pressure. >Dale Ensing >EAA TC & FA Dale, you are the first person to use the word " ring". Is there a ring ( like a reinforcing) between the access plate and the tank wall? I see what looks like two layers of metal attached to the rib. Is this an illusion? (or is there actually a ring between the access plate and the tank wall? I have been unable to decide where to attack with my sharpened knife. Several people have suggested heating the area. This is a great idea. And there are zero fumes left in the tank. Thanks to all so far. I've been on the "list" for over ten years, and this is why. - Louis I Willig 1640 Oakwood Dr. Penn Valley, PA 19072 610 668-4964 RV-4, N180PF 190HP IO-360, C/S prop ________________________________________________________________________________
From: Kevin Horton <khorton01(at)rogers.com>
Subject: Re: Gas tank repair
Date: Feb 25, 2008
> > At 06:02 AM 2/25/2008, you wrote: >> >> >> A method we have used successfully. when doing the SB fix on the >> pick up line, is to use a very flexible putty knife sharpened a >> bit on the end edge. Work it in between the plate and the ring. It >> helps if you can warm the Proseal.(heat lamp or sun) After you >> have one side loose you can apply some pressure to the plate by >> pulling/lifting on the loose side which will help get the knife in >> around the remaining edge. A little bending of the plate is OK >> when you are pulling on it as it will straighten when you release >> the pressure. >> Dale Ensing >> EAA TC & FA > > you are the first person to use the word " ring". Is there a ring > ( like a reinforcing) between the access plate and the tank wall? > I see what looks like two layers of metal attached to the rib. Is > this an illusion? (or is there actually a ring between the access > plate and the tank wall? I have been unable to decide where to > attack with my sharpened knife. > There is a reinforcing ring, but it should have been installed on the inside of the tank. But, perhaps the builder put it on the outside. If there truly are two layers of metal outboard of the tank rib, then the putty knife would need to go between the access cover and the next layer. The reinforcing ring should be riveted to the tank rib, so you won't be prying it loose with a putty knife. Good luck, -- Kevin Horton RV-8 (Finishing Kit) Ottawa, Canada http://www.kilohotel.com/rv8 ________________________________________________________________________________
From: "Dale Ensing" <densing(at)carolina.rr.com>
Subject: Re: Gas tank repair
Date: Feb 26, 2008
I do not recall a separate reinforcement ring on my 6A. Only that which is formed into the rib/tank wall. Could you be seeing a cork gasket? Or other gasket material? I suggest you start working the tool between the access plate and what ever is next. Dale ----- Original Message ----- From: "Louis Willig" <larywil(at)comcast.net> Sent: Monday, February 25, 2008 6:04 PM Subject: Re: RV-List: Gas tank repair > > At 06:02 AM 2/25/2008, you wrote: >> >>A method we have used successfully. when doing the SB fix on the pick up >>line, is to use a very flexible putty knife sharpened a bit on the end >>edge. Work it in between the plate and the ring. It helps if you can warm >>the Proseal.(heat lamp or sun) After you have one side loose you can >>apply some pressure to the plate by pulling/lifting on the loose side >>which will help get the knife in around the remaining edge. A little >>bending of the plate is OK when you are pulling on it as it will >>straighten when you release the pressure. >>Dale Ensing >>EAA TC & FA > > Dale, > > you are the first person to use the word " ring". Is there a ring ( like > a reinforcing) between the access plate and the tank wall? I see what > looks like two layers of metal attached to the rib. Is this an illusion? > (or is there actually a ring between the access plate and the tank wall? I > have been unable to decide where to attack with my sharpened knife. > > Several people have suggested heating the area. This is a great idea. And > there are zero fumes left in the tank. > > Thanks to all so far. I've been on the "list" for over ten years, and this > is why. > > > - > Louis I Willig > 1640 Oakwood Dr. > Penn Valley, PA 19072 > 610 668-4964 > RV-4, N180PF > 190HP IO-360, C/S prop > > > ________________________________________________________________________________
From: "glen matejcek" <aerobubba(at)earthlink.net>
Subject: RE: stab offset
Date: Feb 26, 2008
Hey Terry- Thanks for the reply on the stab offset a while back. Sorry for the slow response- I may be slow, but I am stupid.... glen matejcek aerobubba(at)earthlink.net Do not archiv ________________________________________________________________________________
From: "mike humphrey" <mike109g6(at)insideconnect.net>
Subject: Re: Gas tank repair
Date: Feb 26, 2008
Dale, As I recall on my 9A there is a separate reinforcement ring that the nutplates as flush riveted to and then prosealed to the inside of the outer most rib. The cover plate is then prosealed on the inside and then attached to the rib with screws with the cork gasket sandwiched between. This is the cover plate NOT the sender attach plate. So the screws are through cover plate-cork gasket-rib-reinforcement ring-platenuts. Check your plans set but I am almost positive that is how the 9A tanks are assembled. Now for the disclaimer before anyone jumps my neck-Check you plan set, I may be wrong since I have not looked at the plans for about 2 years, this is only my recollection of the sequence. Mike H 9A/8A ----- Original Message ----- From: "Dale Ensing" <densing(at)carolina.rr.com> Sent: Tuesday, February 26, 2008 6:10 AM Subject: Re: RV-List: Gas tank repair > > I do not recall a separate reinforcement ring on my 6A. Only that which is > formed into the rib/tank wall. Could you be seeing a cork gasket? Or other > gasket material? I suggest you start working the tool between the access > plate and what ever is next. > Dale > > ----- Original Message ----- > From: "Louis Willig" <larywil(at)comcast.net> > To: > Sent: Monday, February 25, 2008 6:04 PM > Subject: Re: RV-List: Gas tank repair > > >> >> At 06:02 AM 2/25/2008, you wrote: >>> >>>A method we have used successfully. when doing the SB fix on the pick up >>>line, is to use a very flexible putty knife sharpened a bit on the end >>>edge. Work it in between the plate and the ring. It helps if you can warm >>>the Proseal.(heat lamp or sun) After you have one side loose you can >>>apply some pressure to the plate by pulling/lifting on the loose side >>>which will help get the knife in around the remaining edge. A little >>>bending of the plate is OK when you are pulling on it as it will >>>straighten when you release the pressure. >>>Dale Ensing >>>EAA TC & FA >> >> Dale, >> >> you are the first person to use the word " ring". Is there a ring ( like >> a reinforcing) between the access plate and the tank wall? I see what >> looks like two layers of metal attached to the rib. Is this an >> illusion? (or is there actually a ring between the access plate and the >> tank wall? I have been unable to decide where to attack with my sharpened >> knife. >> >> Several people have suggested heating the area. This is a great idea. And >> there are zero fumes left in the tank. >> >> Thanks to all so far. I've been on the "list" for over ten years, and >> this is why. >> >> >> >> - >> Louis I Willig >> 1640 Oakwood Dr. >> Penn Valley, PA 19072 >> 610 668-4964 >> RV-4, N180PF >> 190HP IO-360, C/S prop >> >> >> >> >> > > > ________________________________________________________________________________
From: "Wheeler North" <wnorth(at)sdccd.edu>
Subject: tanks
Date: Feb 26, 2008
And there are zero fumes left in the tank. This condition is not possible unless there has never been any fuel in the tank. And I've seen more then one person have a booming experience believing it was possible. Some old, still living, tank welders tricks are route some exhaust gasses into the tank while working on it, dry nitrogen, and I think they used to pour some carbon tetrocloride, or something like that into it, again to fume out the oxygen. However, if we see you whiz by during the next eclipse we'll at least know what became of you... ;{) ________________________________________________________________________________
Subject: tanks
Date: Feb 26, 2008
From: "John W. Cox" <johnwcox(at)pacificnw.com>
The Poor Man's purge system is a few chunks of Dry Ice which when evaporated creates CO2 which is heavier than hydrocarbon fumes. John Cox -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Wheeler North Sent: Tuesday, February 26, 2008 8:46 AM Subject: RV-List: tanks And there are zero fumes left in the tank. This condition is not possible unless there has never been any fuel in the tank. And I've seen more then one person have a booming experience believing it was possible. Some old, still living, tank welders tricks are route some exhaust gasses into the tank while working on it, dry nitrogen, and I think they used to pour some carbon tetrocloride, or something like that into it, again to fume out the oxygen. However, if we see you whiz by during the next eclipse we'll at least know what became of you... ;{) ________________________________________________________________________________
From: "Merlin" <phil.merlin(at)skynet.be>
Subject: 8130-4 FAA Form
Date: Feb 26, 2008
Hello, To export a certified Lycoming to Europe, Vans told me they cannot join a 8130-4 form. They put instead an export airworthiness certificate, which is not valid in Belgium. Does a dear European fellow RV Member have more experience with such a problem ? (Nothing found in the archive). Thanks in advance to the community, Philippe Brussels RV9A - busy with fuselage ________________________________________________________________________________
From: Mike Robertson <mrobert569(at)hotmail.com>
Subject: 8130-4 FAA Form
Date: Feb 26, 2008
Phillippe, I work for the Federal Aviation Admin here in the US and used to prepare th e Export documents for Van's Aircraft. According to AC 21-2K the US and Be lgium have a bi-lateral agreement. They should, therefore, accept the expo rt Certificate of Airworthiness that needs to issued for an engine. If you are having problems with your local people you can contact our internation al office in Brussels at the American Embassy. Mike Robertson Das Fed From: phil.merlin(at)skynet.beTo: rv-list(at)matronics.comSubject: RV-List: 8130- 4 FAA FormDate: Tue, 26 Feb 2008 20:12:27 +0100 Hello, To export a certified Lycoming to Europe, Vans told me they cannot join a 8 130-4 form. They put instead an export airworthiness certificate, which is not valid in Belgium. Does a dear European fellow RV Member have more expe rience with such a problem ? (Nothing found in the archive). Thanks in advance to the community, Philippe Brussels RV9A - busy with fuselage _________________________________________________________________ Connect and share in new ways with Windows Live. http://www.windowslive.com/share.html?ocid=TXT_TAGHM_Wave2_sharelife_0120 08 ________________________________________________________________________________
From: "Emrath" <emrath(at)comcast.net>
Subject: Langair
Date: Feb 26, 2008
Folks, I have to give some "kudos" to Langair. I shipped them my gear leg to perform the SB07-11-9 modification to the gear leg for my RV-6A and he turned it around in ONE day!!! GREAT serivce and the leg looks just like the new leg that it is! Sure wish Van's backlog of the new wheel weldment would ease up a bit now. Marty in Brentwood TN ________________________________________________________________________________
Date: Feb 27, 2008
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Density altitude take-off charts
Does anyone have a Density Altitude chart for their RV? There was discussion of an attached one in the archives but I couldn't find it. One of the sites alluded to in the archive post had an odd-looking chart telling us to add xxx percent to our take-off distance. I'm figuring that during my fly-off period, I'll be determining my normal take-off distance and could build a Density Altitude chart for my POH. Granted, with 180hp available, the calculations should come out OK for every place that I would fly from.....however, I think this is something that should be in my POH...... Ralph Capen Doing paperwork during the weekdays and airplane building on the weekends! ________________________________________________________________________________
From: "Esten Spears" <ewspears(at)comcast.net>
Subject: 5th Annual Leeward Air Ranch Invitational Fly in
Date: Feb 27, 2008
Plan to visit us on your way to Sun n Fun! Tell your fellow RVators about it! Leeward RVators are planning The 5th Annual INVITATIONAL RV FLY-IN for Saturday, April 5, 2008. If you are interested in attending please send an e-mail to Esten Spears giving Names, Address, RV Type, and if not flying your RV in; Mode of arrival. Esten will respond with an invitation containing Event, Flying, and Driving Information. Keep in mind that this is BY INVITATION ONLY. Richard Dayton is the Event Manager. If you have further questions he can be contacted at rdayton34472(at)comcast.net Send your e-mail to Esten at: ewspears(at)comcast.net Esten Spears, Leeward Air Ranch 9127 SE 72nd Avenue Ocala, FL 34472 352-347-3523 ________________________________________________________________________________
From: Larry Pardue <n5lp(at)warpdriveonline.com>
Subject: Re: Density altitude take-off charts
Date: Feb 27, 2008
There is a Koch Chart at http://www.nappf.com/nappf_density_altitude.htm To use the chart you do need to have the performance for standard conditions. Larry Pardue On Feb 27, 2008, at 9:53 AM, Ralph E. Capen wrote: > > > Does anyone have a Density Altitude chart for their RV? > > There was discussion of an attached one in the archives but I > couldn't find it. > > One of the sites alluded to in the archive post had an odd-looking > chart telling us to add xxx percent to our take-off distance. > > I'm figuring that during my fly-off period, I'll be determining my > normal take-off distance and could build a Density Altitude chart > for my POH. > > Granted, with 180hp available, the calculations should come out OK > for every place that I would fly from.....however, I think this is > something that should be in my POH...... > > Ralph Capen > Doing paperwork during the weekdays and airplane building on the > weekends! > > ________________________________________________________________________________
Date: Feb 27, 2008
From: Louis Willig <larywil(at)comcast.net>
Subject: Re: tanks
At 11:46 AM 2/26/2008, you wrote: > >And there are zero fumes left in the tank. > > >This condition is not possible unless there has never been any fuel in the >tank. > >And I've seen more then one person have a booming experience believing it >was possible. Wheeler, Thanks for the post. Actually, I removed the latent fumes by setting the open tank outside overnight at 20 degrees. In the morning, I brought the tank into a warm hangar. By setting it on its end, the cool fumes (whatever were left) fell through the fuel filler opening as the warm air displaced them through the open fuel pick-up opening. A few seconds of compressed air in the other direction ( filler cap off, and air vent pinched off) destroyed any pockets. I did this again the next day. Cost nothing, very effective, not very time consuming. I thought about using dry ice last week but setting it inside the tank would destroy the painted skin (too cold). I thought about filling the tank with water, also. This would work well, but I didn't know the downside of this option. But, again, thanks for the safety tip. - Louis I Willig 1640 Oakwood Dr. Penn Valley, PA 19072 610 668-4964 RV-4, N180PF 190HP IO-360, C/S prop ________________________________________________________________________________
Date: Feb 27, 2008
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Re: Density altitude take-off charts
Thanks for the responses and pointers to the Koch charts. I'll be developing the standard day info for my 6A during the 40 hour fly-off before I go to out of the way places. My home base is elevation 30' so I think i'll be OK unless it's over 120 degrees out........ -----Original Message----- >From: Larry Pardue <n5lp(at)warpdriveonline.com> >Sent: Feb 27, 2008 1:22 PM >To: rv-list(at)matronics.com >Subject: Re: RV-List: Density altitude take-off charts > > >There is a Koch Chart at http://www.nappf.com/nappf_density_altitude.htm > >To use the chart you do need to have the performance for standard >conditions. > >Larry Pardue > > >On Feb 27, 2008, at 9:53 AM, Ralph E. Capen wrote: > >> >> >> Does anyone have a Density Altitude chart for their RV? >> >> There was discussion of an attached one in the archives but I >> couldn't find it. >> >> One of the sites alluded to in the archive post had an odd-looking >> chart telling us to add xxx percent to our take-off distance. >> >> I'm figuring that during my fly-off period, I'll be determining my >> normal take-off distance and could build a Density Altitude chart >> for my POH. >> >> Granted, with 180hp available, the calculations should come out OK >> for every place that I would fly from.....however, I think this is >> something that should be in my POH...... >> >> Ralph Capen >> Doing paperwork during the weekdays and airplane building on the >> weekends! >> >> >> >> >> >> > > ________________________________________________________________________________
From: "Konrad L. Werner" <klwerner(at)comcast.net>
Subject: Re: tanks
Date: Feb 27, 2008
I'd simply purge the tank with a very good dose of an inert gas like nitrogen to displace any gasoline fumes out through the openings... Make sure YOU still have breathable air for your lungs though!!! I would definitely NOT use water, as it is an enemy in any fuel tank... ----- Original Message ----- From: Louis Willig To: rv-list(at)matronics.com Sent: Wednesday, February 27, 2008 12:27 PM Subject: Re: RV-List: tanks At 11:46 AM 2/26/2008, you wrote: > >And there are zero fumes left in the tank. > > >This condition is not possible unless there has never been any fuel in the >tank. > >And I've seen more then one person have a booming experience believing it >was possible. Wheeler, Thanks for the post. Actually, I removed the latent fumes by setting the open tank outside overnight at 20 degrees. In the morning, I brought the tank into a warm hangar. By setting it on its end, the cool fumes (whatever were left) fell through the fuel filler opening as the warm air displaced them through the open fuel pick-up opening. A few seconds of compressed air in the other direction ( filler cap off, and air vent pinched off) destroyed any pockets. I did this again the next day. Cost nothing, very effective, not very time consuming. I thought about using dry ice last week but setting it inside the tank would destroy the painted skin (too cold). I thought about filling the tank with water, also. This would work well, but I didn't know the downside of this option. But, again, thanks for the safety tip. - Louis I Willig 1640 Oakwood Dr. Penn Valley, PA 19072 610 668-4964 RV-4, N180PF 190HP IO-360, C/S prop ________________________________________________________________________________
Date: Feb 27, 2008
From: Louis Willig <larywil(at)comcast.net>
Subject: Re: Density altitude take-off charts
Ralph, As you imply, an RV-4-6-7-8 with 180 hp will take off of most fields and D/A conditions you will probably ever encounter with relative ease. After spending a lot of time in a C150 at 6000-7000 ft altitude airports, my RV-4 makes take-offs seem a dream come true. BUT, landings should always be an item to consider at high D/A's. Interestingly, so will "go arounds". They will be a little different. But the power is there to use. Be positive and smooth on a go around if things get dicey at high D/A's. > >> Does anyone have a Density Altitude chart for their RV? > > > >> Granted, with 180hp available, the calculations should come out OK > >> for every place that I would fly from.....however, I think this is > >> something that should be in my POH...... > >> > >> Ralph Capen > >> Doing paperwork during the weekdays and airplane building on the > >> weekends! Louis I Willig 1640 Oakwood Dr. Penn Valley, PA 19072 610 668-4964 RV-4, N180PF 190HP IO-360, C/S prop ________________________________________________________________________________
From: "Grant Neilson" <grantneilson(at)telus.net>
Subject: Carb heat in the 9A
Date: Feb 28, 2008
Nature I see nowhere in the plans indicating that warmed air should be routed via a SCAT tube directly to the hole made in the top plate of the filtered air box. Is the radiant heat from the adjacent exhaust pipe in the low pressure area of the cowling sufficient for carb heat or should I be directing some air to the opening in the filtered air box with a heat muff / SCAT tube? Thanks for any input. Grant Neilson, RV9A finishing ________________________________________________________________________________
From: Mike Robertson <mrobert569(at)hotmail.com>
Subject: Carb heat in the 9A
Date: Feb 28, 2008
There is a small heat muff that goes around the crossover tube right above the airbox that is connected to the airbox but a short section of scat tube . I don't remember which drawing it is in but it does come with the firewa ll forward kit, if you have it. Mike Robertson From: grantneilson(at)telus.netTo: rv-list(at)matronics.comSubject: RV-List: Carb heat in the 9ADate: Thu, 28 Feb 2008 13:38:51 -0800 I see nowhere in the plans indicating that warmed air should be routed via a SCAT tube directly to the hole made in the top plate of the filtered air box. Is the radiant heat from the adjacent exhaust pipe in the low pres sure area of the cowling sufficient for carb heat or should I be directing some air to the opening in the filtered air box with a heat muff / SCAT tub e? Thanks for any input. Grant Neilson, RV9A finishing _________________________________________________________________ Helping your favorite cause is as easy as instant messaging.-You IM, we g ive. /9j/4AAQSkZJRgABAgEAYABgAAD/7QY8UGhvdG9zaG9wIDMuMAA4QklNA+0AAAAAABAAYAAAAAEA AQBgAAAAAQABOEJJTQPzAAAAAAAIAAAAAAAAAAA4QklNBAoAAAAAAAEAADhCSU0nEAAAAAAACgAB AAAAAAAAAAI4QklNA/UAAAAAAEgAL2ZmAAEAbGZmAAYAAAAAAAEAL2ZmAAEAoZmaAAYAAAAAAAEA MgAAAAEAWgAAAAYAAAAAAAEANQAAAAEALQAAAAYAAAAAAAE4QklNA/gAAAAAAHAAAP////////// //////////////////8D6AAAAAD/////////////////////////////A+gAAAAA//////////// /////////////////wPoAAAAAP////////////////////////////8D6AAAOEJJTQQIAAAAAAAQ AAAAAQAAAkAAAAJAAAAAADhCSU0ECQAAAAAEywAAAAEAAACAAAAAYAAAAYAAAJAAAAAErwAYAAH/ 2P/gABBKRklGAAECAQBIAEgAAP/+ACdGaWxlIHdyaXR0ZW4gYnkgQWRvYmUgUGhvdG9zaG9wqCA0 LjAA/+4ADkFkb2JlAGSAAAAAAf/bAIQADAgICAkIDAkJDBELCgsRFQ8MDA8VGBMTFRMTGBEMDAwM DAwRDAwMDAwMDAwMDAwMDAwMDAwMDAwMDAwMDAwMDAENCwsNDg0QDg4QFA4ODhQUDg4ODhQRDAwM 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Date: Feb 28, 2008
From: Ralph Hoover <hooverra(at)verizon.net>
Subject: Carb heat in the 9A
Grant, I installed Van's heat muff on the x over pipe on my 7A, I have not flown yet so no pirep. Anyone else attest to the effectiveness? http://www.vansaircraft.com/cgi-bin/catalog.cgi?ident=1204238207-138-198&browse=engines&product=carbheat-muff -- Ralph C. Hoover RV7A hooverra at verizon dot net ________________________________________________________________________________
Date: Feb 28, 2008
From: "Michael Duran" <duranberg(at)gmail.com>
Subject: Stainless Steel Fuel Line
I am considering using stainless steel tubing for the rigid fuel lines on my 7. Yeah I know there are hundreds of RV's and thousands of other planes flying around out there with aluminum lines, but I thought it would be fun and educational to use SS, help my TIG welding skills, etc.... Anyway, can anyone come up with any negatives to doing so? Michael Duran ________________________________________________________________________________
From: "mike humphrey" <mike109g6(at)insideconnect.net>
Subject: Re: Stainless Steel Fuel Line
Date: Feb 29, 2008
!. $$$$$ 2. I may be wrong but I believe that you can only use steel AN fittings with SS. 3. $$$$$ 4. I could see doing the brake lines, ie pressure, but why the fuel lines? Have you looked at all of the bends that have to be made? If you have an IO engine = nightmare. Good luck, Mike H 9A/8A ----- Original Message ----- From: Michael Duran To: rv-list(at)matronics.com Sent: Friday, February 29, 2008 12:27 AM Subject: RV-List: Stainless Steel Fuel Line I am considering using stainless steel tubing for the rigid fuel lines on my 7. Yeah I know there are hundreds of RV's and thousands of other planes flying around out there with aluminum lines, but I thought it would be fun and educational to use SS, help my TIG welding skills, etc.... Anyway, can anyone come up with any negatives to doing so? Michael Duran ________________________________________________________________________________
From: "Jim Jewell" <jjewell(at)telus.net>
Subject: Re: Stainless Steel Fuel Line
Date: Feb 28, 2008
Hi Michael, Here are four negatives: A way to add extra weight. A way to add extra cost. A way to add to the level of technical difficulty. A way to add extra physical work bending and fitting etc. The Kiss rule rules, {[;-) Jim in Kelowna ----- Original Message ----- From: Michael Duran To: rv-list(at)matronics.com Sent: Thursday, February 28, 2008 9:27 PM Subject: RV-List: Stainless Steel Fuel Line I am considering using stainless steel tubing for the rigid fuel lines on my 7. Yeah I know there are hundreds of RV's and thousands of other planes flying around out there with aluminum lines, but I thought it would be fun and educational to use SS, help my TIG welding skills, etc.... Anyway, can anyone come up with any negatives to doing so? Michael Duran ________________________________________________________________________________
From: "Tim Bryan" <n616tb(at)btsapps.com>
Subject: Carb heat in the 9A
Date: Feb 29, 2008
It does seem effective in flight as there is a rpm drop when applied. Mine doesn't make any difference on the ground when doing a run up. I wouldn't hesitate to use it as shown. Tim > -----Original Message----- > From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list- > server(at)matronics.com] On Behalf Of Ralph Hoover > Sent: Thursday, February 28, 2008 4:41 PM > To: rv-list(at)matronics.com > Subject: RV-List: Carb heat in the 9A > > > Grant, > I installed Van's heat muff on the x over pipe on my 7A, I have not > flown yet so no pirep. > Anyone else attest to the effectiveness? > > http://www.vansaircraft.com/cgi-bin/catalog.cgi?ident=1204238207-138- > 198&browse=engines&product=carbheat-muff > > -- > Ralph C. Hoover > RV7A > hooverra at verizon dot net > > > ________________________________________________________________________________
Date: Feb 29, 2008
From: Ed Holyoke <bicyclop(at)pacbell.net>
Subject: Re: Carb heat in the 9A
I installed one of these on our 6A and was not impressed. We got maybe 10 rpm drop. We changed it out to about a 10" long muff fitted over on of the crossover pipes and got much better results. That said, I've never needed carb heat on our O-320, although I do use a little bit when aggressively leaning to aid with atomization. Pax, Ed Holyoke Ralph Hoover wrote: > > Grant, > I installed Van's heat muff on the x over pipe on my 7A, I have not > flown yet so no pirep. > Anyone else attest to the effectiveness? > > http://www.vansaircraft.com/cgi-bin/catalog.cgi?ident=1204238207-138-198&browse=engines&product=carbheat-muff > > ________________________________________________________________________________
From: John Veld <jcveld(at)mac.com>
Subject: Re: stainless fuel lines
Date: Feb 29, 2008
In addition to the 4 negatives in the reply below: -you mentioned TIG welding... you do NOT want welds in your fuel lines!!.... due to possible corrosion, fatigue life issues, etc. -a stainless tubing system requires all stainless, or at least steel, fittings... using a stainless 'b' nut on an aluminum nipple will eventually lead to galvanic corrosion, galling of the threads when you try to remove the lines, and leaking due to corrosion of the sealing surface of the aluminum nipple... -the stainless tubing is more rigid, and MAY transfer more vibration loads, etc to the supporting structure (with fatigue cracking results) ... especially if the bends are not EXACT, causing you to need to use some force to line up the ends... I spent 15 years in the USAF in aircraft structural repair and have made literally hundreds of hyd, fuel, & air lines from aluminum and stainless steel .... i have also seen most of the conditions i have described here... (not the welded fuel lines, though...NOBODY does that) ....hope this is educational enough for you! John V in Kalamazoo On 29 Feb, 2008, at 0257, RV-List Digest Serve r wrote: > Here are four negatives: > > A way to add extra weight. > A way to add extra cost. > A way to add to the level of technical difficulty. > A way to add extra physical work bending and fitting etc. > > The Kiss rule rules, {[;-) > > Jim in Kelowna > > ----- Original Message ----- > From: Michael Duran > To: rv-list(at)matronics.com > Sent: Thursday, February 28, 2008 9:27 PM > Subject: RV-List: Stainless Steel Fuel Line > > > I am considering using stainless steel tubing for the rigid fuel > lines > on my 7. Yeah I know there are hundreds of RV's and thousands of > other > planes flying around out there with aluminum lines, but I thought it > would be fun and educational to use SS, help my TIG welding skills, > etc.... ________________________________________________________________________________
Date: Feb 29, 2008
From: davidbf(at)centurytel.net
Subject: wheel chocks
I'm wondering what RVers are doing for wheel chocks when parking on a ramp. At some of the airports I've flown to, one in particular I'm met with a line guy wanting to kick the thick yellow chocks into my wheelpants, but eventually brings it back to the tailwheel. I've seen some plastic wedges advertised along with metal angle, but wondered if anyone's found the item to be the ideal thing for the RV. Dave Ford Cadillac, MI RV6 flying 250 hrs ________________________________________________________________________________
Date: Feb 29, 2008
From: Skylor Piper <skylor4(at)yahoo.com>
Subject: Re: Stainless Steel Fuel Line
If you did use stainless lines, you would most certainly want to use AN flared tubing, and not mess around with welded line. Nevertheless, as others have already pointed out, this is a good way to add weight and expense without addning much real benefit. Skylor RV-8 QB Under Construction --- Michael Duran wrote: > I am considering using stainless steel tubing for > the rigid fuel lines on my > 7. Yeah I know there are hundreds of RV's and > thousands of other planes > flying around out there with aluminum lines, but I > thought it would be fun > and educational to use SS, help my TIG welding > skills, etc.... > > Anyway, can anyone come up with any negatives to > doing so? > > > Michael Duran > Never miss a thing. Make Yahoo your home page. http://www.yahoo.com/r/hs ________________________________________________________________________________
From: "Kyle Boatright" <kboatright1(at)comcast.net>
Subject: Re: wheel chocks
Date: Feb 29, 2008
I carry a couple of short lengths of 3/4" angle I had left over from building the airplane. Lightweight, easily packable, and works well... ----- Original Message ----- From: <davidbf(at)centurytel.net> Sent: Friday, February 29, 2008 9:45 AM Subject: RV-List: wheel chocks > > I'm wondering what RVers are doing for wheel chocks when parking on a > ramp. At > some of the airports I've flown to, one in particular I'm met with a line > guy > wanting to kick the thick yellow chocks into my wheelpants, but eventually > brings it back to the tailwheel. I've seen some plastic wedges advertised > along with metal angle, but wondered if anyone's found the item to be the > ideal > thing for the RV. > > > Dave Ford > Cadillac, MI > RV6 flying 250 hrs > > > ________________________________________________________________________________
From: "Karl Ahamer" <kahamer(at)bigpond.net.au>
Subject: Carb heat in the 9A
Date: Mar 01, 2008
Hi all I had one from Vans initially in my 6A and the rpm drop was very small.Changed over to one made by Robins Wings and got 100rpm drop. Karl/Sydney Australia 7A first flight maybe this Sunday!!! -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Tim Bryan Sent: Saturday, 1 March 2008 4:14 AM Subject: RE: RV-List: Carb heat in the 9A It does seem effective in flight as there is a rpm drop when applied. Mine doesn't make any difference on the ground when doing a run up. I wouldn't hesitate to use it as shown. Tim > -----Original Message----- > From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list- > server(at)matronics.com] On Behalf Of Ralph Hoover > Sent: Thursday, February 28, 2008 4:41 PM > To: rv-list(at)matronics.com > Subject: RV-List: Carb heat in the 9A > > > Grant, > I installed Van's heat muff on the x over pipe on my 7A, I have not > flown yet so no pirep. > Anyone else attest to the effectiveness? > > http://www.vansaircraft.com/cgi-bin/catalog.cgi?ident=1204238207-138- > 198&browse=engines&product=carbheat-muff > > -- > Ralph C. Hoover > RV7A > hooverra at verizon dot net > > > 28/02/2008 12:14 PM 28/02/2008 12:14 PM ________________________________________________________________________________
From: "Dale Ensing" <densing(at)carolina.rr.com>
Subject: Re: wheel chocks
Date: Feb 29, 2008
I like the Koger chocks from Cleveland Tools. The tire rolls on to the chock base and prevents it from skidding. Also like the way they nest together for storage. I use only one set on the nose wheel. You may want two sets for the mains. http://www.cleavelandtoolstore.com/prodinfo.asp?number=KWCB2 Dale Ensing RV-6A Weddington NC ----- Original Message ----- From: <davidbf(at)centurytel.net> Sent: Friday, February 29, 2008 9:45 AM Subject: RV-List: wheel chocks > > I'm wondering what RVers are doing for wheel chocks when parking on a > ramp. At > some of the airports I've flown to, one in particular I'm met with a line > guy > wanting to kick the thick yellow chocks into my wheelpants, but eventually > brings it back to the tailwheel. I've seen some plastic wedges advertised > along with metal angle, but wondered if anyone's found the item to be the > ideal > thing for the RV. > > > Dave Ford > Cadillac, MI > RV6 flying 250 hrs > > > ________________________________________________________________________________
From: HCRV6(at)comcast.net
Subject: Re: wheel chocks
Date: Mar 01, 2008
I have I have pretty low wheel fairings on my RV-6. I made up some 3/4 in PVC pipe chocks that have worked very well for me for going on four years now. With two Ls and two caps, make up a U shaped chock for each wheel. The spanwise legs are about eight inches long and make the chordwise leg so that they fit a little snug to the tire. There is a little trick to removing them that you will quickly pick up on. They are light. very effective and cheap, what more can you ask for. -- Harry Crosby RV-6 N16CX, flying - 443 hours -------------- Original message ---------------------- From: davidbf(at)centurytel.net > > I'm wondering what RVers are doing for wheel chocks when parking on a ramp. At > some of the airports I've flown to, one in particular I'm met with a line guy > wanting to kick the thick yellow chocks into my wheelpants, but eventually > brings it back to the tailwheel. I've seen some plastic wedges advertised > along with metal angle, but wondered if anyone's found the item to be the ideal > thing for the RV. > > > Dave Ford > Cadillac, MI > RV6 flying 250 hrs > > > > ________________________________________________________________________________
From: "Bayne" <bjust(at)cox.net>
Subject: Re: wheel chocks
Date: Feb 29, 2008
Hi David, I use the Koger wheel chocks on my RV-9A, they do the job. http://home.hiwaay.net/~sbuc/journal/koger-chocks.htm Bayne RV-9A N910BJ KSEE Gillespie Field San Diego ----- Original Message ----- From: <davidbf(at)centurytel.net> Sent: Friday, February 29, 2008 6:45 AM Subject: RV-List: wheel chocks > > I'm wondering what RVers are doing for wheel chocks when parking on a > ramp. At > some of the airports I've flown to, one in particular I'm met with a line > guy > wanting to kick the thick yellow chocks into my wheelpants, but eventually > brings it back to the tailwheel. I've seen some plastic wedges advertised > along with metal angle, but wondered if anyone's found the item to be the > ideal > thing for the RV. > > > Dave Ford > Cadillac, MI > RV6 flying 250 hrs > > > -- > 8:18 AM > > ________________________________________________________________________________
Date: Feb 29, 2008
From: Bobby Hester <bobbyhester(at)newwavecomm.net>
Subject: Re: Carb heat in the 9A
Go here and order the carb heat muff and airbox housing :-) http://www.robbinswings.com/products.htm ---- Surfing the web from Hopkinsville, KY Visit my flying RV7A web page: http://home.newwavecomm.net/bobbyhester/MyFlyingRV7A.htm Grant Neilson wrote: > I see nowhere in the plans indicating that warmed air should be > routed via a SCAT tube directly to the hole made in the top plate of > the filtered air box. Is the radiant heat from the adjacent exhaust > pipe in the low pressure area of the cowling sufficient for carb heat > or should I be directing some air to the opening in the filtered air > box with a heat muff / SCAT tube? > Thanks for any input. > > Grant Neilson, RV9A finishing > > ________________________________________________________________________________
Date: Mar 01, 2008
From: bert murillo <robertrv607(at)yahoo.com>
Subject: Re: Stainless Steel Fuel Line
Mike: the only thing is how you aare going to do all that bending, believe me it was hard and tedious, even on all aluminum tubes... bert mike humphrey wrote: !. $$$$$ 2. I may be wrong but I believe that you can only use steel AN fittings with SS. 3. $$$$$ 4. I could see doing the brake lines, ie pressure, but why the fuel lines? Have you looked at all of the bends that have to be made? If you have an IO engine = nightmare. Good luck, Mike H 9A/8A ----- Original Message ----- From: Michael Duran To: rv-list(at)matronics.com Sent: Friday, February 29, 2008 12:27 AM Subject: RV-List: Stainless Steel Fuel Line I am considering using stainless steel tubing for the rigid fuel lines on my 7. Yeah I know there are hundreds of RV's and thousands of other planes flying around out there with aluminum lines, but I thought it would be fun and educational to use SS, help my TIG welding skills, etc.... Anyway, can anyone come up with any negatives to doing so? Michael Duran href="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/Navigator?RV-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c --------------------------------- ________________________________________________________________________________
From: "mike humphrey" <mike109g6(at)insideconnect.net>
Subject: Re: wheel chocks
Date: Mar 01, 2008
Dave, Go to your local Lowe's aviation store. In the metals stock dept. there is some galvanized angle stock with oval holes vertically and horizontally cut into it. Stock is used for garage door hangers. Strong, durable, cut to whatever length that you want them, paint/powder coat to any color that you want, drill a hole in them for a nylon rope to tie them together. About $4 for a 48" section. Easily can make 2 or 3 sets for you and your buddies-nice present. Same stuff that you see for sale on various sites for $25/set. Did I mention that they will fit under the wheel pants? Mike H 9A/8A ----- Original Message ----- From: "Bayne" <bjust(at)cox.net> Sent: Friday, February 29, 2008 10:02 PM Subject: Re: RV-List: wheel chocks > > Hi David, > > I use the Koger wheel chocks on my RV-9A, they do the job. > > http://home.hiwaay.net/~sbuc/journal/koger-chocks.htm > > Bayne > RV-9A N910BJ > KSEE Gillespie Field > San Diego > > ----- Original Message ----- > From: <davidbf(at)centurytel.net> > To: > Sent: Friday, February 29, 2008 6:45 AM > Subject: RV-List: wheel chocks > > >> >> I'm wondering what RVers are doing for wheel chocks when parking on a >> ramp. At >> some of the airports I've flown to, one in particular I'm met with a line >> guy >> wanting to kick the thick yellow chocks into my wheelpants, but >> eventually >> brings it back to the tailwheel. I've seen some plastic wedges >> advertised >> along with metal angle, but wondered if anyone's found the item to be the >> ideal >> thing for the RV. >> >> >> Dave Ford >> Cadillac, MI >> RV6 flying 250 hrs >> >> >> >> >> >> >> -- >> 8:18 AM >> >> > > > ________________________________________________________________________________
Date: Mar 01, 2008
From: SCOTT SPENCER <aerokinetic(at)sbcglobal.net>
Subject: Re: Stainless Steel Fuel Line
BAD idea I think. In addition to being heavy, expensive and hard to work, stainless lines are notorious for cracking because stainless work hardens much more quickly than aluminum. It is best used in locations where heat is a factor and movement isn't -such as fuel lines on turbine engines themselves (which are formed by automated machines specially designed for the purpose and then stress-relieved). NASA can't keep stainless lines from cracking on the shuttles. It's a constant problem for them. TIG welder? On fuel lines? Why? I own a TIG and have completed a flying RV and I can't think of why welding would be used in this application. A fuel system is no place to screw around. Use the accepted techniques -they are in place because many people over many years have refined them, and determined them best. Scott Spencer RV-4 and A&P mechanic for 20 years. ________________________________________________________________________________
From: "Bill Schlatterer" <billschlatterer(at)sbcglobal.net>
Subject: Clocking the prop ?
Date: Mar 01, 2008
Just a little confused. I'm working on the prop spinner and mount and I hear folks talking about clocking the prop. Bill Boyd read something and had this to say: "It says that a flat four engine will run more smoothly if the prop is indexed to be in the same plane as the crank pins, meaning it is horizontal when the pistons are at top or bottom dead center. This orientation is 60 degrees away from the indexing that is traditional for Lycomings, which is a concession to ease of hand-propping. Well, I tried it and it works. The difference in smoothness was noticable from very first startup, and the engine is (subjectively) smoother at all rpm ranges. The prop now stops at about 1 o'clock position viewed from the front, as opposed to the traditional 10 o'clock position. " Great, so now I am looking to mount my prop, New Hartzell BA on a O360. When I look at the prop flange, there is only one bolt that is not recessed. When I look at me crank flange, there are two bolts at 3 and 9 that will accept the unrecessed bolt. That means that I can put the prop at 3 or 9 (same orientation) but no place else. The TC mark on my flywheel is at 1 o'clock and I don't see any way to clock anything given these two flanges? Take a look. Am I missing something? Is there just one way to put the prop on this puppy? Help appreciated. Bill S 7a Ark sorta finishing ________________________________________________________________________________
Date: Mar 01, 2008
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Re: Clocking the prop ?
Bill Schlatterer wrote: > > Just a little confused. I'm working on the prop spinner and mount and > I hear folks talking about clocking the prop. Bill Boyd read something > and had this to say: > > /"It says that a flat four engine will run more smoothly if the prop > is indexed to be in the same plane as the crank pins, meaning it is > horizontal when the pistons are at top or bottom dead center. This > orientation is 60 degrees away from the indexing that is traditional > for Lycomings, which is a concession to ease of hand-propping./ > > /Well, I tried it and it works. The difference in smoothness was > noticable from very first startup, and the engine is (subjectively) > smoother at all rpm ranges. The prop now stops at about 1 o'clock > position viewed from the front, as opposed to the traditional 10 > o'clock position. "/ > > Great, so now I am looking to mount my prop, New Hartzell BA on a > O360. When I look at the prop flange, there is only one bolt that is > not recessed. When I look at me crank flange, there are two bolts at > 3 and 9 that will accept the unrecessed bolt. That means that I can > put the prop at 3 or 9 (same orientation) but no place else. The TC > mark on my flywheel is at 1 o'clock and I don't see any way to clock > anything given these two flanges? Take a look. > > > <<...>> <<...>> > > Am I missing something? Is there just one way to put the prop on this > puppy? > > Help appreciated. > > Bill S > 7a Ark sorta finishing > Hi Bill, There's a Lyc publication that describes how to re-clock the prop, but I'd really have to do some digging to find it. You might find a reference to it in the archives, or (probably fastest) just call Lyc. It involves pressing out the crank flange bushings & moving (I think it actually says to replace) the bushings so the prop will clock where you want it. Charlie ________________________________________________________________________________
From: "Konrad L. Werner" <klwerner(at)comcast.net>
Subject: Re: wheel chocks
Date: Mar 01, 2008
I think I know which one's you are talking about, but wouldn't this galvanized angle stock be way heavy??? ----- Original Message ----- From: mike humphrey To: rv-list(at)matronics.com Sent: Saturday, March 01, 2008 8:05 AM Subject: Re: RV-List: wheel chocks Dave, Go to your local Lowe's aviation store. In the metals stock dept. there is some galvanized angle stock with oval holes vertically and horizontally cut into it. Stock is used for garage door hangers. Strong, durable, cut to whatever length that you want them, paint/powder coat to any color that you want, drill a hole in them for a nylon rope to tie them together. About $4 for a 48" section. Easily can make 2 or 3 sets for you and your buddies-nice present. Same stuff that you see for sale on various sites for $25/set. Did I mention that they will fit under the wheel pants? Mike H 9A/8A ----- Original Message ----- From: "Bayne" <bjust(at)cox.net> To: Sent: Friday, February 29, 2008 10:02 PM Subject: Re: RV-List: wheel chocks > > Hi David, > > I use the Koger wheel chocks on my RV-9A, they do the job. > > http://home.hiwaay.net/~sbuc/journal/koger-chocks.htm > > Bayne > RV-9A N910BJ > KSEE Gillespie Field > San Diego > > ----- Original Message ----- > From: <davidbf(at)centurytel.net> > To: > Sent: Friday, February 29, 2008 6:45 AM > Subject: RV-List: wheel chocks > > >> >> I'm wondering what RVers are doing for wheel chocks when parking on a >> ramp. At >> some of the airports I've flown to, one in particular I'm met with a line >> guy >> wanting to kick the thick yellow chocks into my wheelpants, but >> eventually >> brings it back to the tailwheel. I've seen some plastic wedges >> advertised >> along with metal angle, but wondered if anyone's found the item to be the >> ideal >> thing for the RV. >> >> >> Dave Ford >> Cadillac, MI >> RV6 flying 250 hrs >> >> >> >> >> >> >> -- >> 8:18 AM >> >> > > > > > > ________________________________________________________________________________
From: William Davis <rvpilot(at)embarqmail.com>
Subject: Re: Clocking the prop ?
Date: Mar 01, 2008
I can vouch for the fact that this will make your engine run noticably smoother. In order to do this , it is necessary to move some crankshaft flange bushings around. It has been 4 or 5 years since I did this but as I remember, I had to buy one or two new bushings. One of those bushings is over size (to index the ring gear) and I believe that that on has to be shorter so that it is flush with the front face of the ring gear. They can be pressed out or in by using bolt-nut-washer-various size socket combinations. You have to check your engine parts manual for part numbers. If you don't have one, i will try to help Bill Davis On Mar 1, 2008, at 5:31 PM, Bill Schlatterer wrote: > > Just a little confused. I'm working on the prop spinner and mount > and I hear folks talking about clocking the prop. Bill Boyd read > something and had this to say: > > "It says that a flat four engine will run more smoothly if the prop > is indexed to be in the same plane as the crank pins, meaning it is > horizontal when the pistons are at top or bottom dead center. This > orientation is 60 degrees away from the indexing that is > traditional for Lycomings, which is a concession to ease of hand- > propping. > > Well, I tried it and it works. The difference in smoothness was > noticable from very first startup, and the engine is (subjectively) > smoother at all rpm ranges. The prop now stops at about 1 o'clock > position viewed from the front, as opposed to the traditional 10 > o'clock position. " > > Great, so now I am looking to mount my prop, New Hartzell BA on a > O360. When I look at the prop flange, there is only one bolt that > is not recessed. When I look at me crank flange, there are two > bolts at 3 and 9 that will accept the unrecessed bolt. That means > that I can put the prop at 3 or 9 (same orientation) but no place > else. The TC mark on my flywheel is at 1 o'clock and I don't see > any way to clock anything given these two flanges? Take a look. > > > <<...>> <<...>> > > Am I missing something? Is there just one way to put the prop on > this puppy? > > Help appreciated. > > Bill S > 7a Ark sorta finishing > > <100_4383.jpg><100_4382.jpg> ________________________________________________________________________________
Date: Mar 01, 2008
From: "Bill Boyd" <sportav8r(at)gmail.com>
Subject: Re: Clocking the prop ?
Yup, looking at the pics of your prop flange, I'd say you're screwed. Seriously, it seems they don't want you indexing the prop any way but their way, Bill. I went back to conventional indexing at the same time I had my prop balanced by Sensenich in Pennsylvania a few years ago... the re-indexing seemed to help smoothness some, but there is no doubt that dynamic balancing did the most, even with the return to conventional prop orientation at the same time, and now I can hand-prop if I need to, like the time I left the master on all night in Cody, WY and Ben Burrill played human starter for me :-) while I held a 9 volt transistor battery across the battery contactor to give a bit of precious juice to the P-Mags and some more to the alternator field winding. My testimonial in the archives about indexing is therefore a bit dated. Don't tell John Schwaner at Sac Sky Ranch, but I've since moved back onto the reservation - my prop is again indexed the same way as everyone else's ;-) -Bill Boyd On Sat, Mar 1, 2008 at 5:31 PM, Bill Schlatterer < billschlatterer(at)sbcglobal.net> wrote: > > Just a little confused. I'm working on the prop spinner and mount and I > hear folks talking about clocking the prop. Bill Boyd read something and had > this to say: > > *"It says that a flat four engine will run more smoothly if the prop is > indexed to be in the same plane as the crank pins, meaning it is horizontal > when the pistons are at top or bottom dead center. This orientation is 60 > degrees away from the indexing that is traditional for Lycomings, which is a > concession to ease of hand-propping.* > > *Well, I tried it and it works. The difference in smoothness was > noticable from very first startup, and the engine is (subjectively) smoother > at all rpm ranges. The prop now stops at about 1 o'clock position viewed > from the front, as opposed to the traditional 10 o'clock position. "* > > Great, so now I am looking to mount my prop, New Hartzell BA on a O360. > When I look at the prop flange, there is only one bolt that is not > recessed. When I look at me crank flange, there are two bolts at 3 and 9 > that will accept the unrecessed bolt. That means that I can put the prop at > 3 or 9 (same orientation) but no place else. The TC mark on my flywheel is > at 1 o'clock and I don't see any way to clock anything given these two > flanges? Take a look. > > <<...>> <<...>> > > Am I missing something? Is there just one way to put the prop on this > puppy? > > Help appreciated. > > Bill S > 7a Ark sorta finishing > ________________________________________________________________________________
Date: Mar 01, 2008
From: Jeff Bertsch <noms1reqd(at)yahoo.com>
Subject: Removing pad mounted alternator
Hello all. I have a B&N SD-20 direct drive alternator which is mounted on the vacuum accessory pad on an IO-360. The alternator has apparently failed. Three of the nuts holding the alternator are relatively easy to get to. However, the lower inner nut is well hidden and as far as I can tell impossible to reach. Does anyone have a tip on how to removed this vacuum pad nut without pulling the engine? Maybe a special tool? Thanks for the help. Jeff Bertsch RV-4 Houston Be a better friend, newshound, and know-it-all with Yahoo! Mobile. Try it now. http://mobile.yahoo.com/;_ylt=Ahu06i62sR8HDtDypao8Wcj9tAcJ ________________________________________________________________________________
Date: Mar 01, 2008
From: scott bilinski <rv8a2001(at)yahoo.com>
Subject: Re: Clocking the prop ?
Why not call Lycoming and your prop manufacturer just to make sure your not introducing some sort of dangerous harmonic into the situation. Of course they will say don't do it so you will have to read between the lines. Scott ----- Original Message ---- From: William Davis <rvpilot(at)embarqmail.com> Sent: Saturday, March 1, 2008 5:10:46 PM Subject: Re: RV-List: Clocking the prop ? I can vouch for the fact that this will make your engine run noticably smoother. In order to do this , it is necessary to move some crankshaft flange bushings around. It has been 4 or 5 years since I did this but as I remember, I had to buy one or two new bushings. One of those bushings is over size (to index the ring gear) and I believe that that on has to be shorter so that it is flush with the front face of the ring gear. They can be pressed out or in by using bolt-nut-washer-various size socket combinations. You have to check your engine parts manual for part numbers. If you don't have one, i will try to help Bill Davis On Mar 1, 2008, at 5:31 PM, Bill Schlatterer wrote: Just a little confused. I'm working on the prop spinner and mount and I hear folks talking about clocking the prop. Bill Boyd read something and had this to say: "It says that a flat four engine will run more smoothly if the prop is indexed to be in the same plane as the crank pins, meaning it is horizontal when the pistons are at top or bottom dead center. This orientation is 60 degrees away from the indexing that is traditional for Lycomings, which is a concession to ease of hand-propping. Well, I tried it and it works. The difference in smoothness was noticable from very first startup, and the engine is (subjectively) smoother at all rpm ranges. The prop now stops at about 1 o'clock position viewed from the front, as opposed to the traditional 10 o'clock position. " Great, so now I am looking to mount my prop, New Hartzell BA on a O360. When I look at the prop flange, there is only one bolt that is not recessed. When I look at me crank flange, there are two bolts at 3 and 9 that will accept the unrecessed bolt. That means that I can put the prop at 3 or 9 (same orientation) but no place else. The TC mark on my flywheel is at 1 o'clock and I don't see any way to clock anything given these two flanges? Take a look. <<...>> <<...>> Am I missing something? Is there just one way to put the prop on this puppy? Help appreciated. Bill S 7a Ark sorta finishing <100_4383.jpg><100_4382.jpg> Looking for last minute shopping deals? ________________________________________________________________________________
From: "Bill Schlatterer" <billschlatterer(at)sbcglobal.net>
Subject: Clocking the prop ?
Date: Mar 01, 2008
See, that's what you get when you save everything ;-) I think it will just go on as is and worry later if there is a problem. Thanks Bill S _____ From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Bill Boyd Sent: Saturday, March 01, 2008 7:36 PM Subject: Re: RV-List: Clocking the prop ? Yup, looking at the pics of your prop flange, I'd say you're screwed. Seriously, it seems they don't want you indexing the prop any way but their way, Bill. I went back to conventional indexing at the same time I had my prop balanced by Sensenich in Pennsylvania a few years ago... the re-indexing seemed to help smoothness some, but there is no doubt that dynamic balancing did the most, even with the return to conventional prop orientation at the same time, and now I can hand-prop if I need to, like the time I left the master on all night in Cody, WY and Ben Burrill played human starter for me :-) while I held a 9 volt transistor battery across the battery contactor to give a bit of precious juice to the P-Mags and some more to the alternator field winding. My testimonial in the archives about indexing is therefore a bit dated. Don't tell John Schwaner at Sac Sky Ranch, but I've since moved back onto the reservation - my prop is again indexed the same way as everyone else's ;-) -Bill Boyd On Sat, Mar 1, 2008 at 5:31 PM, Bill Schlatterer wrote: Just a little confused. I'm working on the prop spinner and mount and I hear folks talking about clocking the prop. Bill Boyd read something and had this to say: "It says that a flat four engine will run more smoothly if the prop is indexed to be in the same plane as the crank pins, meaning it is horizontal when the pistons are at top or bottom dead center. This orientation is 60 degrees away from the indexing that is traditional for Lycomings, which is a concession to ease of hand-propping. Well, I tried it and it works. The difference in smoothness was noticable from very first startup, and the engine is (subjectively) smoother at all rpm ranges. The prop now stops at about 1 o'clock position viewed from the front, as opposed to the traditional 10 o'clock position. " Great, so now I am looking to mount my prop, New Hartzell BA on a O360. When I look at the prop flange, there is only one bolt that is not recessed. When I look at me crank flange, there are two bolts at 3 and 9 that will accept the unrecessed bolt. That means that I can put the prop at 3 or 9 (same orientation) but no place else. The TC mark on my flywheel is at 1 o'clock and I don't see any way to clock anything given these two flanges? Take a look. <<...>> <<...>> Am I missing something? Is there just one way to put the prop on this puppy? Help appreciated. Bill S 7a Ark sorta finishing ________________________________________________________________________________
From: "mike humphrey" <mike109g6(at)insideconnect.net>
Subject: Re: wheel chocks
Date: Mar 02, 2008
Dave, You're only going to use a 4" to 6" section, and there are so many holes already cut into it, it couldn't be lighter. The whole 48"x1 1/2"x 1 1/2" piece doesn't weigh more than 3lbs, if that much. Try it-it's cheap. A spray can of Rustoleum Florescent Bright Yellow would be good. Very noticeable. Mike H 9A/8A ----- Original Message ----- From: Konrad L. Werner To: rv-list(at)matronics.com Sent: Saturday, March 01, 2008 8:20 PM Subject: Re: RV-List: wheel chocks I think I know which one's you are talking about, but wouldn't this galvanized angle stock be way heavy??? ----- Original Message ----- From: mike humphrey To: rv-list(at)matronics.com Sent: Saturday, March 01, 2008 8:05 AM Subject: Re: RV-List: wheel chocks Dave, Go to your local Lowe's aviation store. In the metals stock dept. there is some galvanized angle stock with oval holes vertically and horizontally cut into it. Stock is used for garage door hangers. Strong, durable, cut to whatever length that you want them, paint/powder coat to any color that you want, drill a hole in them for a nylon rope to tie them together. About $4 for a 48" section. Easily can make 2 or 3 sets for you and your buddies-nice present. Same stuff that you see for sale on various sites for $25/set. Did I mention that they will fit under the wheel pants? Mike H 9A/8A ----- Original Message ----- From: "Bayne" <bjust(at)cox.net> To: Sent: Friday, February 29, 2008 10:02 PM Subject: Re: RV-List: wheel chocks > > Hi David, > > I use the Koger wheel chocks on my RV-9A, they do the job. > > http://home.hiwaay.net/~sbuc/journal/koger-chocks.htm > > Bayne > RV-9A N910BJ > KSEE Gillespie Field > San Diego > > ----- Original Message ----- > From: <davidbf(at)centurytel.net> > To: > Sent: Friday, February 29, 2008 6:45 AM > Subject: RV-List: wheel chocks > > >> >> I'm wondering what RVers are doing for wheel chocks when parking on a >> ramp. At >> some of the airports I've flown to, one in particular I'm met with a line >> guy >> wanting to kick the thick yellow chocks into my wheelpants, but >> eventually >> brings it back to the tailwheel. I've seen some plastic wedges >> advertised >> along with metal angle, but wondered if anyone's found the item to be the >> ideal >> thing for the RV. >> >> >> Dave Ford >> Cadillac, MI >> RV6 flying 250 hrs >> >> >> >> >> >> >> -- >> 8:18 AM >> >> > > > > > > nbsp; Navigator Photoshare, and href="http://www.matronics.com/Navigator?RV-List">http://www.matronics. nbsp; via the Web href="http://forums.matronics.com">http://forums.matronics.com nbsp; generous bsp; href="http://www.matronics.com/contribution">http://www.matronics.com/c ================ ________________________________________________________________________________
From: "Ron Schreck" <ronschreck(at)windstream.net>
Subject: Re: Clocking the prop ?
Date: Mar 02, 2008
Mike Stewart did the deed on his super RV-8. Read about it here: http://www.mstewart.net/super8/propclock/index.htm Ron Schreck RV-8, "Miss Izzy" Gold Hill Airpark, NC ________________________________________________________________________________
Date: Mar 02, 2008
From: "Randy Hooper" <krhooper(at)gmail.com>
Subject: Re: Removing pad mounted alternator
Rapco makes a special wrench for remove and replace of the vacuum pump. It is a pretty common tool you might be able to borrow locally. Randy Hooper On Sat, Mar 1, 2008 at 9:45 PM, Jeff Bertsch wrote: > Hello all. > I have a B&N SD-20 direct drive alternator which is mounted on the vacuum > accessory pad on an IO-360. > The alternator has apparently failed. > Three of the nuts holding the alternator are relatively easy to get to. > However, the lower inner nut is well hidden and as far as I can tell > impossible to reach. > Does anyone have a tip on how to removed this vacuum pad nut without > pulling the engine? > Maybe a special tool? > > Thanks for the help. > > Jeff Bertsch > RV-4 > Houston > > * > > * > > ________________________________________________________________________________
Date: Mar 02, 2008
From: PJ Seipel <seipel(at)seznam.cz>
Subject: Re: Removing pad mounted alternator
I was able to get a wrench on it by removing the right side magneto. PJ Seipel RV-10 #40032 Jeff Bertsch wrote: > Hello all. > I have a B&N SD-20 direct drive alternator which is mounted on the > vacuum accessory pad on an IO-360. > The alternator has apparently failed. > Three of the nuts holding the alternator are relatively easy to get to. > However, the lower inner nut is well hidden and as far as I can tell > impossible to reach. > Does anyone have a tip on how to removed this vacuum pad nut without > pulling the engine? > Maybe a special tool? > > Thanks for the help. > > Jeff Bertsch > RV-4 > Houston > > * > > > * ________________________________________________________________________________
Date: Mar 02, 2008
From: tom sargent <sarg314(at)comcast.net>
Subject: Re: Clocking the prop - 3-blade ?
I am willing to believe that clocking the (2-blade) prop makes a difference, though I am at a loss to understand why. It must have some explanation in the dynamics - very small flexure in something occurring on each power pulse or something like that. But I have a Catto wooden 3-blade prop (not flying yet). Are there any clocking issues with a 3-blade? Presumably the more blades, the less it matters. Also, the total moment inertia of the wooden prop (17 lbs and 3" shorter blades) is much less than the moment of the metal 2-blade, so I'm guessing it's not an issue. Can any of you Catto users confirm this? Thanks, -- Tom S., RV-6A ________________________________________________________________________________
From: "Dave Mader" <davemader(at)bresnan.net>
Subject: Stainless Steel Fuel Line
Date: Mar 02, 2008
Any comments on stainless fuel lines for my primer system? I have a primer set-up like vans sells where you T off the carburetor and run an 1/8 fuel line to a solenoid switch which in turn primes 2 cylinders. I had a bad situation a few years ago on my 6 in which I my fuel pressure was dropping, I turned on my electric fuel pump, and it helped the situation. What I didn't realize was that the primer line had cracked, and I was pumping fuel right down on my exhaust. I noticed an increase in the fuel smell but the pressure was up and I continued on. Luckily, I was only a few miles from home. I have since bought stainless fuel lines and fittings to replace these lines but haven't installed them yet. Would stainless be o.k. in this situation? Since my engine starts fine, should I just forget it? Dave Mader RV6-flying- RV-4 90% done ;-) _____ From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of SCOTT SPENCER Sent: Saturday, March 01, 2008 10:43 AM Subject: Re: RV-List: Stainless Steel Fuel Line BAD idea I think. In addition to being heavy, expensive and hard to work, stainless lines are notorious for cracking because stainless work hardens much more quickly than aluminum. It is best used in locations where heat is a factor and movement isn't -such as fuel lines on turbine engines themselves (which are formed by automated machines specially designed for the purpose and then stress-relieved). NASA can't keep stainless lines from cracking on the shuttles. It's a constant problem for them. TIG welder? On fuel lines? Why? I own a TIG and have completed a flying RV and I can't think of why welding would be used in this application. A fuel system is no place to screw around. Use the accepted techniques -they are in place because many people over many years have refined them, and determined them best. Scott Spencer RV-4 and A&P mechanic for 20 years. ________________________________________________________________________________
From: "sheldon barrett" <sheldonb(at)frontiernet.net>
Subject: Re: Stainless Steel Fuel Line
Date: Mar 02, 2008
I had copper lines on a primer system on my 6A... couple times the lines broke... FORGET that!... I then removed the entire system... Engine starts fine..(pump throttle while cranking)... Elimated a potential problem/system... On hot starts... learned to: leave throttle pulled shut, start cranking..slowly push mixture in... starts when the engine likes the mixture... every time...Otherwise, if I give it any prime (throttle) it'll flood.. Sheldon 6A 485 hours 0-360.. ----- Original Message ----- From: Dave Mader To: rv-list(at)matronics.com Sent: Sunday, March 02, 2008 8:51 AM Subject: RE: RV-List: Stainless Steel Fuel Line Any comments on stainless fuel lines for my primer system? I have a primer set-up like vans sells where you T off the carburetor and run an 1/8 fuel line to a solenoid switch which in turn primes 2 cylinders. I had a bad situation a few years ago on my 6 in which I my fuel pressure was dropping, I turned on my electric fuel pump, and it helped the situation. What I didn't realize was that the primer line had cracked, and I was pumping fuel right down on my exhaust. I noticed an increase in the fuel smell but the pressure was up and I continued on. Luckily, I was only a few miles from home. I have since bought stainless fuel lines and fittings to replace these lines but haven't installed them yet. Would stainless be o.k. in this situation? Since my engine starts fine, should I just forget it? Dave Mader RV6-flying- RV-4 90% done ;-) ------------------------------------------------------------------------- ----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of SCOTT SPENCER Sent: Saturday, March 01, 2008 10:43 AM To: rv-list(at)matronics.com Subject: Re: RV-List: Stainless Steel Fuel Line BAD idea I think. In addition to being heavy, expensive and hard to work, stainless lines are notorious for cracking because stainless work hardens much more quickly than aluminum. It is best used in locations where heat is a factor and movement isn't -such as fuel lines on turbine engines themselves (which are formed by automated machines specially designed for the purpose and then stress-relieved). NASA can't keep stainless lines from cracking on the shuttles. It's a constant problem for them. TIG welder? On fuel lines? Why? I own a TIG and have completed a flying RV and I can't think of why welding would be used in this application. A fuel system is no place to screw around. Use the accepted techniques -they are in place because many people over many years have refined them, and determined them best. Scott Spencer RV-4 and A&P mechanic for 20 years. http://www.matronics.com/contribution ________________________________________________________________________________
From: "mike humphrey" <mike109g6(at)insideconnect.net>
Subject: Re: Stainless Steel Fuel Line
Date: Mar 02, 2008
Dave, Why not use SS braided fuel line instead of a hard line? It's already rated for high pressure, easier to work with, AN fittings, can readily get it in any size that you need-primer line is 4 I believe. Mike H 9A/8A ----- Original Message ----- From: Dave Mader To: rv-list(at)matronics.com Sent: Sunday, March 02, 2008 10:51 AM Subject: RE: RV-List: Stainless Steel Fuel Line Any comments on stainless fuel lines for my primer system? I have a primer set-up like vans sells where you T off the carburetor and run an 1/8 fuel line to a solenoid switch which in turn primes 2 cylinders. I had a bad situation a few years ago on my 6 in which I my fuel pressure was dropping, I turned on my electric fuel pump, and it helped the situation. What I didn't realize was that the primer line had cracked, and I was pumping fuel right down on my exhaust. I noticed an increase in the fuel smell but the pressure was up and I continued on. Luckily, I was only a few miles from home. I have since bought stainless fuel lines and fittings to replace these lines but haven't installed them yet. Would stainless be o.k. in this situation? Since my engine starts fine, should I just forget it? Dave Mader RV6-flying- RV-4 90% done ;-) ------------------------------------------------------------------------- ----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of SCOTT SPENCER Sent: Saturday, March 01, 2008 10:43 AM To: rv-list(at)matronics.com Subject: Re: RV-List: Stainless Steel Fuel Line BAD idea I think. In addition to being heavy, expensive and hard to work, stainless lines are notorious for cracking because stainless work hardens much more quickly than aluminum. It is best used in locations where heat is a factor and movement isn't -such as fuel lines on turbine engines themselves (which are formed by automated machines specially designed for the purpose and then stress-relieved). NASA can't keep stainless lines from cracking on the shuttles. It's a constant problem for them. TIG welder? On fuel lines? Why? I own a TIG and have completed a flying RV and I can't think of why welding would be used in this application. A fuel system is no place to screw around. Use the accepted techniques -they are in place because many people over many years have refined them, and determined them best. Scott Spencer RV-4 and A&P mechanic for 20 years. http://www.matronics.com/contribution ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Mar 02, 2008
Subject: Re: Stainless Steel Fuel Line
In a message dated 3/2/2008 7:57:45 A.M. Pacific Standard Time, davemader(at)bresnan.net writes: Any comments on stainless fuel lines for my primer system? I have a primer set-up like vans sells where you T off the carburetor and run an 1/8 fuel line to a solenoid switch which in turn primes 2 cylinders. ======================================= IMO this is a good use of SS and it makes the primer system more robust at the small diameter. N1GV (RV-6A, Flying 887hrs, O-360-A1A, C/S, Silicon Valley) **************Ideas to please picky eaters. Watch video on AOL Living. (http://living.aol.com/video/how-to-please-your-picky-eater/rachel-campos-duffy/ 2050827?NCID=aolcmp00300000002598) ________________________________________________________________________________
From: "Dave Reel" <dreel(at)cox.net>
Subject: Aircraft Sale
Date: Mar 02, 2008
2006 RV8A 50hr. Has O-360-A1A, Hartzell c/s prop, Dynon D10 EFIS, Garmin transponder and GPS, Grand Rapids engine information system. High reliability, VFR, all new parts. Illness forcing sale. Based at HEF, Manassas VA. Call 703-385-9811 or email dreel(at)cox.net for pictures & questions. Sorry to have to start this event but please let anyone you know that might be interested in buying a nice RV8A. Dave Reel ________________________________________________________________________________
Date: Mar 02, 2008
From: tom sargent <sarg314(at)comcast.net>
Subject: Re: Clocking the prop - 3-blade ?
Well, I can reply to my own posting in this case. I had also sent an email about clocking to Craig Catto when I posted to the list, but was not optimistic about receiving a reply any time soon. Craig replied within a couple hours! Craig says that wood props are less sensitive to clocking than metal and 3-blades less sensitive than 2-blade - generally. Sometimes clocking does make a difference with a wooden prop. It's all a matter of harmonics. He has no recommended clocking for the 3-blade wooden prop, but says if you sense any enhanced vibration at some rpm range, it is worth trying to rotate it one-hole to see if it helps. tom sargent wrote: > > I am willing to believe that clocking the (2-blade) prop makes a > difference, though I am at a loss to understand why. It must have some > explanation in the dynamics - very small flexure in something occurring > on each power pulse or something like that. > > But I have a Catto wooden 3-blade prop (not flying yet). Are there > any clocking issues with a 3-blade? > > Presumably the more blades, the less it matters. Also, the total > moment inertia of the wooden prop (17 lbs and 3" shorter blades) is much > less than the moment of the metal 2-blade, so I'm guessing it's not an > issue. Can any of you Catto users confirm this? > ________________________________________________________________________________
Date: Mar 02, 2008
From: <gmcjetpilot(at)yahoo.com>
Subject: Re: Clocking the prop ?
Bill: You can just not worry about it & install you prop like 99% of all the planes's do or play bushing switch and "clock" the prop to the 3 & 9 position, v. the std 1 & 7 position (view from cockpit) clocking. May I suggest you install it as is and be happy? Yes there is a difference in vibration, apparently mostly at high rpm and power. You don't eliminate all vibration but you do move it's freq range around. Most people who fly before & after clocking are happy, but we are not talking earth shaking differences (no pun). People who balanced prop before/after, measure vibration do note a lower vib on their vibration meter. It varies with prop, engine. The point is will your back side feel the difference. It is probably worth it but you will have to decide and switch bushings. Make some calls (Hartzell/Lycoming) and decide. Be careful removing & bushings. George >From: "Bill Schlatterer" <billschlatterer(at)sbcglobal.net> >Subject: RV-List: Clocking the prop ? > >Just a little confused. I'm working on the prop spinner and >mount and I hear folks talking about clocking the prop. Bill >Boyd read something and had this to say: > >"It says that a flat four engine will run more smoothly if the >prop is indexed to be in the same plane as the crank pins, >meaning it is horizontal when the pistons are at top or >bottom dead center. This orientation is 60 degrees away >from the indexing that is traditional for Lycomings, which >is a concession to ease of hand-propping." --------------------------------- Never miss a thing. Make Yahoo your homepage. ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Mar 02, 2008
Subject: Re: Clocking the prop - 3-blade ?
In a message dated 03/02/2008 8:49:10 AM Central Standard Time, sarg314(at)comcast.net writes: Can any of you Catto users confirm this? I tried a re-clock on my Catto 3-blade during early testing as an experiment by shifting it one hole. Not a major difference, but it did seem to shift from 90% smooth to maybe 95%, but then again, that may have been a placebo reward for my efforts. Much more importantly, be sure to wait until final paint is on the spinner, then decide what to do- after painting I picked up a noticeable vibration around 1900 rpm, most apparent when reducing power, that I hadn't noticed before. One dynamic balance session later, it was running much to my satisfaction, and remains so after nearly 475 hours... >From The PossumWorks in TN Mark **************Ideas to please picky eaters. Watch video on AOL Living. (http://living.aol.com/video/how-to-please-your-picky-eater/rachel-campos-duffy/ 2050827?NCID=aolcmp00300000002598) ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Mar 02, 2008
Subject: Re: Stainless Steel Fuel Line
In a message dated 03/02/2008 9:58:12 AM Central Standard Time, davemader(at)bresnan.net writes: Since my engine starts fine, should I just forget it? When this has come up before, the folks living in the Great White North tend to support primers. In areas where you normally don't have to shovel the airplane out of the hangar, it may not be necessary. My carbed -320 starts very easily even on frigid mornings (35-40 degrees in the hangar) by just giving the throttle a couple of shots of accelerator pump WHILE the engine is cranking. My used engine was liberated from a Cherokee and came with copper primer lines hooked to 3 cylinders. I plumbed them to my MAP sensor, which saved me plugging into the port on #3 and removing the old lines and plugging the holes. I must say I kinda prefer less gasoline arteries wrapped around the engine. Now if you plan on visiting Lake Woebegon for ice-fishing and leave the plane tied down on the lake, ya might need a shot of pre-heat before firin' that muthu up... >From The PossumWorks in TN Mark **************Ideas to please picky eaters. Watch video on AOL Living. (http://living.aol.com/video/how-to-please-your-picky-eater/rachel-campos-duffy/ 2050827?NCID=aolcmp00300000002598) ________________________________________________________________________________
Subject: Prop indexing
Date: Mar 03, 2008
From: "Wheeler North" <wnorth(at)sdccd.edu>
Load on the propeller is not symetrical as the blades travel around the circumfrence, and the crankshaft is subjected to accelerating and decelerating loads as it spins around. The phase of these is tested for certified prop/engine combinations at the design indexing, but it likely is not tested at other indexing combinations. Just because it is smoother to your butt does not mean it is smooother to your engine, or to engine parts within. You takes your chances when using alternate indexing. ________________________________________________________________________________
Date: Mar 03, 2008
From: Bob <panamared5(at)brier.net>
Subject: Re: RV Crash
I learned about this from the IAC Arco list. Any more news from the RV fliers in the area? Bob RV6 "Wicked Witch of the West" "I was informed that Phil Schadt ( sp ?) was Killed today in an RV inFL... FOXNEWS.com has more info. He was taxiing in to a pancake breakfast and another a/c landed on his machine...Both in his a/c were killed." ________________________________________________________________________________
From: "Ron Lee" <ronlee(at)pcisys.net>
Subject: Re: RV Crash
Date: Mar 03, 2008
> > I learned about this from the IAC Arco list. Any more news from the > RV fliers in the area? > > Bob > RV6 "Wicked Witch of the West" > > Go to vanairforce and there is a thread there with an eyewitness account. The RV guys apparently had no chance to escape their fate. Ron Lee ________________________________________________________________________________
Date: Mar 03, 2008
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: RV Crash
Bob wrote: > > I learned about this from the IAC Arco list. Any more news from the RV > fliers in the area? Quite a bit of info with links to local news video on the VAF forum. Three confirmed fatalities at this point. Very sad. Sam Buchanan ________________________________________________________________________________
Date: Mar 03, 2008
From: "Bill Boyd" <sportav8r(at)gmail.com>
Subject: Re: Prop indexing
Lycoming factory told me to have at it with indexing if I wanted to; they had no concerns with it. -Bill / Stormy On Mon, Mar 3, 2008 at 9:44 AM, Wheeler North wrote: > > Load on the propeller is not symetrical as the blades travel around the > circumfrence, and the crankshaft is subjected to accelerating and > decelerating loads as it spins around. The phase of these is tested for > certified prop/engine combinations at the design indexing, but it likely > is > not tested at other indexing combinations. > > Just because it is smoother to your butt does not mean it is smooother to > your engine, or to engine parts within. > > You takes your chances when using alternate indexing. > > ________________________________________________________________________________
Date: Mar 03, 2008
From: linn Walters <pitts_pilot(at)bellsouth.net>
Subject: Re: RV Crash
Bob wrote: > > I learned about this from the IAC Arco list. Any more news from the > RV fliers in the area? > > Bob > RV6 "Wicked Witch of the West" > > > "I was informed that Phil Schadt ( sp ?) was Killed today in an RV > inFL... FOXNEWS.com has more info. He was taxiing in to a pancake > breakfast and another a/c landed on his machine...Both in his a/c were > killed." Our flight to Arthur Dunn was diverted because the airport was closed. Chuck Durbeck from X59 took the attached pictures. I didn't read the VAF account, so some may be wrong info. The Velocity was landing behind other aircraft and was overrunning aircraft on the runway. The velocity initiated a go-around, but was unsuccessful, left the runway on the right side and clipped the RV-8 that was on the exit taxiway. the wing from the Velocity sliced through the cockpit of the RV8, which is where the occuppants died. The Velocity continued in the grass between the runway and parallel taxiway, coming to rest inverted, and on fire. Both occupants of the Velocity were severely burned, and the passenger succomed in the hospital. the last word I have is that the pilot (from Sebastian, FL) is still alive in critical condition. Truly a sad day, indeed. Linn ________________________________________________________________________________
Date: Mar 03, 2008
From: Louis Willig <larywil(at)comcast.net>
Subject: Re: Prop indexing
At 09:44 AM 3/3/2008, you wrote: > ><<your engine, or to engine parts within.>>> > >You takes your chances when using alternate indexing. Wheeler, I have heard this several times before over the past 12 years on the list. Several knowledgeable pros have said the same thing. Propeller engineering is a science of its own, and usually should be left to pros. I can give many of you a good example. My RV-4, with it's IO-360, Hartzell C/S prop happens to run smoothest (to my butt) at 20-21" manifold pressure and 2100-2300 RPM !! Those of you with my prop know that this RPM range is prohibited/ restricted because it produces a vibration mode that causes permanent and additive damage to the prop. You can't see it, and common sense and "butt feel" would never lead you to suspect this damage is occurring. I would love to reduce the vibration of my IO-360, but I would only go with proven methods such as dynamic balancing and improved engine mounts, or any other proven-to-be-safe method. I lost my first RV-4 from a broken prop due to a bird strike. That's scarry. Don't mean to preach. Just passing along precautions to the list. Louis ________________________________________________________________________________
Date: Mar 03, 2008
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Re: Prop indexing
I thought I sent this to the list, but it seems I just clicked 'reply' to an off-list email from Bill. Anyway, here's the word from Lycoming, for those who are understandably worried about deviating from the norm with props: copied message: If you get motivated to spend the extra time & money, the Lyc 'Service Instruction' is on this page of the Lycoming web site (I got lucky): > http://www.lycoming.com/support/publications/service-instructions/index.jsp > The document subject is 'Propeller Flange Bushing location': > http://www.lycoming.com/support/publications/service-instructions/pdfs/SI1098G.pdf > Charlie ________________________________________________________________________________
From: jblake43(at)bellsouth.net
Subject: trade mag synchronizer
Date: Mar 04, 2008
I have , used in good condition, an Eastern magneto synchronizer and a US Tools differential cylinder pressure tester. I need a ratcheting crimper with BNC dies (rg-58 and rg-400) and a 4 way indent crimper for d-sub machine pins ( similar to those sold by Stein air). If you would like to trade, Pease email me directly. Jim Blake jblake43(at)bellsouth.net
I have , used in good condition, an Eastern magneto synchronizer and a US Tools differential cylinder pressure tester.
I need a ratcheting crimper with BNC dies (rg-58 and rg-400) and a 4 way indent crimper for d-sub machine pins ( similar to those sold by Stein air). If you would like to trade, Pease email me directly.
Jim Blake
 

      
      
      
________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Mar 03, 2008
Subject: Re: trade mag synchronizer
In a message dated 3/3/2008 8:09:03 P.M. Pacific Standard Time, jblake43(at)bellsouth.net writes: I need a ratcheting crimper with BNC dies (rg-58 and rg-400) and a 4 way indent crimper for d-sub machine pins ( similar to those sold by Stein air). If you would like to trade, Pease email me directly. ==================================================== Jim- I have several M22520/2-01 hand crimpers that I would consider selling, but no positioners. I do have the Daniels catalog at work to determine which positioner you need for the dsubs. N1GV (RV-6A, Flying 887hrs, O-360-A1A, C/S, Silicon Valley) **************It's Tax Time! Get tips, forms, and advice on AOL Money & Finance. (http://money.aol.com/tax?NCID=aolprf00030000000001) ________________________________________________________________________________
Subject: Re: Prop indexing
From: Michael W Stewart <mike.stewart(at)us.ibm.com>
Date: Mar 04, 2008
Some information you might find useful with regards to indexing. This was my experience with real data. In fact lots of data. Enjoy, Mike http://mstewart.net/super8/propclock/index.htm "Wheeler North" To Sent by: owner-rv-list-ser cc ver(at)matronics.com Subj ect RV-List: Prop indexing 03/03/2008 09:44 AM Please respond to rv-list@matronics .com Load on the propeller is not symetrical as the blades travel around the circumfrence, and the crankshaft is subjected to accelerating and decelerating loads as it spins around. The phase of these is tested for certified prop/engine combinations at the design indexing, but it likel y is not tested at other indexing combinations. Just because it is smoother to your butt does not mean it is smooother to your engine, or to engine parts within. You takes your chances when using alternate indexing. ======================== ============ ======================== ============ ======================== ============ ======================== ============ ________________________________________________________________________________
From: "Greg Young" <gyoung@cs-sol.com>
Subject: ELT aux antenna
Date: Mar 04, 2008
Saw this on another list. I've got an ACK E-01 in both my RV and Navion. I'm going to look for a way to safety wire the antenna to the tray or remove it. Regards, Greg Young > > By the way, I've mentioned it before, I've written letters > with pictures to the FAA and to Ameriking- > > If you have an Ameriking AK-450 ELT installed, REMOVE the > auxiliary antenna from the unit NOW. > Put it in a zippered pocket or secure it some other way. I


February 08, 2008 - March 04, 2008

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