RV-Archive.digest.vol-ue

September 15, 2009 - October 17, 2009



      > Compression test is normal (all cylinders mid 70's) 
      > I'm using a Catto 3 blade prop 
      > =C2- 
      > Any and all suggestions you may have will be greatly 
      > appreciated. 
      > =C2- 
      > Thanks, 
      > =C2- 
      > Walt Shipley 
      > 
      > 
      > 
      > 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D
      =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D
      =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D
      =3D 
      > 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D
      =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D
      =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D
      =3D 
      > 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D
      =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D
      =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D
      =3D 
      > 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D
      =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D
      =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D
      =3D 
      > 
      > 
      > 
      > 
      > Your E-mail and More On-the-Go. Get Windows Li/' 
      > target='_new'>Sign up now. 
      > 
      > t=_blank>http://www.matronics.com/Navigator?RV-List 
      > p://forums.matronics.com 
      > blank>http://www.matronics.com/contribution 
      > 
      > 
      > 
      > p://www.matronics.com/Navigator?RV-List 
      > ronics.com 
      > ww.matronics.com/contribution 
      > 
      > 
      > Your E-mail and More 
      > On-the-Go. Get Windows Li/' 
      > target='_new'>Sign up now. 
      > 
      > 
      > 
      > 
      > 
      
      
      =C2-=C2- =C2- =C2- 
      
      
      =========== 
      =========== 
      MS - 
      =========== 
      e - 
       =C2- =C2- =C2- =C2- =C2--Matt Dralle, List Admin. 
      =========== 
      
      
________________________________________________________________________________
From: David Cudney <yenduc(at)sbcglobal.net>
Subject: Re: RV-List Cowl Louvers (was engine hesitation)
Date: Sep 15, 2009
I used cowl louvers on my 7A with the oil cooler that Van supplied (io 360) and I am going to have to block part of the oil cooler off this fall to raise the temps a bit --even on the hottest days going across the dessert the temps seldom get above 190 on take off and in the low 180s in cruse. Cylinder temps have stayed below 350 usually around 330 F. I'm not sure I needed the louvers -- but they look great. Dave @ RAL 125 hours On Sep 15, 2009, at 5:28 AM, N395V wrote: > > You can get the louvers here....... > > http://www.averytools.com/ > > -------- > Milt > 2003 F1 Rocket > 2006 Radial Rocket > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=263110#263110 > > ________________________________________________________________________________
From: "Valovich, Paul" <pvalovich(at)dcscorp.com>
Date: Sep 15, 2009
Subject: Re: Initial Baffle-To-Top-Cowling Fit...
Matt, Seems like I've been working on the baffles for years - but its been severa l months! It's a slow tedious process. - Tonight I'm going to rivet the air seal fabric and declare victory. I'm building an RV-8A with a new Aerosport IO-360. The thing that bothered me most during the baffle saga was the amount of metal material I had to r emove in order to get the 3/8-1/2 inch baffle to cowl clnc. And the difficu lty I had getting the cowl to fit over the oil cooler (standard Vans) corne r. I'd estimate I removed a third of the metal is some areas. As I got closer I used a zillion large paper clips set next to each other a ll around the baffles to get final shape / clnc. Basically, set a zillion p aper clips, attach - or place the cowl where baffle interference prevents a ttachment - cowl, mark 3/8-1/2 inch from top of paper clips on baffles, rem ove baffles, trim baffles - usually in 1/8 inch increments, reattach baffle s - and repeat ad infinitum. After getting the final shape, I worked with the airseal fabric - 1 inch be low and 1 =BD inches above baffle contour. Drilled and clecoed airseal fabr ic to baffle - then fiddled with corners - including lacing - to get the be st seal possible. I went through my adjective vocabulary many, many times. A related question for the assembled expertise: I have one Lightspeed and o ne mag. Are blast tubes needed - or can I leave a small gap along the botto m of the rear baffles to provide some airflow aft of the baffles? Paul Valovich N192NM Reserved - again Ridgecrest, CA ________________________________________________________________________________
From: Charles Brame <chasb(at)satx.rr.com>
Subject: Engine Hesitation -Oil temps
Date: Sep 15, 2009
I have an RV-6A with an IO-320 and initially was plagued by very high (240=B0+) oil temps. I tried a variety of solutions without help, including adding louvers to the bottom of the cowl, opening up the cowl air exit area, changing Vernatherms, changing oil pressure settings, checking timing, etc. Nothing helped. I was convinced my rebuilt engine had the wrong bearing inserts and so we (my engine builder and I) pulled the engine and tore it down. Bottom line was all of the internal engine specs were well within tolerance with no signs of overheating or stress. Reassembled and reinstalled, the high oil temps remained. My oil cooler was a Van's Niagara mounted on the firewall and fed by a 3 inch scat tube with air taken from behind cylinder number three. I changed to a larger, more efficient (and much more expensive) Stewart Warner cooler from ACS and fed it with a 4 inch scat tube. (can't remember the nomenclature, but if anybody is interested, I'll look it up.) Problem solved. Now, even on a 100=B0+ day, climbing out with a hot engine, I rarely see more than 200=B0 oil temps. In cruise my oil temps are a consistent 179=B0 even at low altitudes, at high rpm, on a hot day. One other solution - My AFP fuel injection has a fuel control metering jet that provides additional fuel at full throttle to help keep CHTs cool. Changing the metering jet to the next available size larger dropped my CHTs by about 50=B0 during the climb and also helped keep the oil temps cool. I'm considering covering the cowl louvers over to see if that makes any difference now. Charlie Brame RV-6A N11CB San Antonio -------------------------------------------------------------------- ----- Original Message ----- From: From: "Vincent Welch" <welchvincent(at)hotmail.com> Sent: Monday, September 14, 2009 6:28:47 PM GMT -05:00 US/Canada Eastern Subject: RE: RV-List: Engine Hesitation Walt, =C2- I know that it is off the subject but how did you end up with oil temps in the 180's?=C2- I also have an RV-8A with an IO-360-A1A and a Hartzell con stant speed prop, I have one mag and one lightspeed ignition.=C2- On a wa rm day I will see 205 - 210 in cruise.=C2- The only time I see 180 is in the winter.=C2- My oil cooler is located behind #4 on the baffle.=C2- I t has a 1" C-Channel stand off=C2-and is well sealed to the baffle.=C2- I have cleaned up as much as I can, the baffle seal is good as evidenced b y=C2-CHT's in the low to mid 300's.=C2- I even cut about two inches off the bottom of the cowl to open up the exit a bit.=C2- How did you get 18 0's????? ________________________________________________________________________________
Date: Sep 15, 2009
From: Mike Kellems <kellemsm(at)yahoo.com>
Subject: Re: Waterproofing RV-4's
I had the same problem with an RV4...I-also tightly wrapped the wax paper on the forward deck. - then put clear silicone on the wax paper thick enou gh to squeeze out with the canopy-closed.- Waited overnight, peeled the wax paper off of the silicone-and trimmed the excess with box cutter fro nt and inside.- Worked quite well. I was able to-hose-the plane down without leaks afterward. And, was not noticable. Mike Kellems RV3 74TX Tough Times don't last - Tough People do!! --- On Mon, 9/14/09, Paul Besing wrote: From: Paul Besing <pbesing(at)yahoo.com> Subject: Re: RV-List: Waterproofing RV-4's Date: Monday, September 14, 2009, 7:29 PM Jeff, I had the same problem with mine.- What I did was cut off the front of the fiberglass fairing that laps up on the forward skin.- Then I cove red the forward skin, very tightly, with wax paper (or use a mold release a s long as it doesn't hurt the paint.)- Then I adjusted the canopy to clos e very tightly.- Glassed a new fairing on top of the old one, overlapping the front skin in an arc fashion.- Let it cure closed.- Then trimmed t o fit, and put a seal from Ace Hardware underneath.- Flew IMC quite a bit without any more leaking. Paul Besing From: Jeff Bertsch <noms1reqd(at)yahoo.com> Sent: Sunday, September 13, 2009 9:39:41 PM Subject: RV-List: Waterproofing RV-4's My RV-4 can't fly through rain.- It leaks terribly the forward edge of th e tip over canopy.- I've tried various seals, the latest being a V-shaped seal.- Does anyone know how to really waterproof the RV-4? - Jeff Bertsch Houston =0A=0A=0A ________________________________________________________________________________
From: "Jim" <jjewell(at)telus.net>
Subject: Re: Engine Hesitation -Oil temps
Date: Sep 15, 2009
My carbureted 6-A O-360-A1A Hartzell C/S suffered hi oil and cylinder head temps on the hotter days that required reducing climb rates to avoid over heating. I went out and bought some louvers then just before installing them I was advised to contact my engine builder regarding carburetor main jet sizes and their effect on engine temps. The main jet size was increased and the engine now runs comfortably cool at what ever climb rate is required. OATs well above 35 degrees Celsius are no longer a problem. I'm pleased that the louvers and their associated drag are no longer required. I slept in one of those damned hotels, ....It did nothing to improve my expertise on the ins and outs of upper and lower cowling air flow rates and their effect on engine temps and associated drag etc. It just seemed to me that if other RV6-A types can run cool without the added louvers then so should mine. In this case The "KISS" principle might well be the right approach, Jim in Kelowna P.S. Jerry did you decide to stay on the lists for a while yet ----- Original Message ----- From: Charles Brame To: RV List Sent: Tuesday, September 15, 2009 8:41 AM Subject: RV-List: Engine Hesitation -Oil temps I have an RV-6A with an IO-320 and initially was plagued by very high (240=B0+) oil temps. I tried a variety of solutions without help, including adding louvers to the bottom of the cowl, opening up the cowl air exit area, changing Vernatherms, changing oil pressure settings, checking timing, etc. Nothing helped. I was convinced my rebuilt engine had the wrong bearing inserts and so we (my engine builder and I) pulled the engine and tore it down. Bottom line was all of the internal engine specs were well within tolerance with no signs of overheating or stress. Reassembled and reinstalled, the high oil temps remained. My oil cooler was a Van's Niagara mounted on the firewall and fed by a 3 inch scat tube with air taken from behind cylinder number three. I changed to a larger, more efficient (and much more expensive) Stewart Warner cooler from ACS and fed it with a 4 inch scat tube. (can't remember the nomenclature, but if anybody is interested, I'll look it up.) Problem solved. Now, even on a 100=B0+ day, climbing out with a hot engine, I rarely see more than 200=B0 oil temps. In cruise my oil temps are a consistent 179=B0 even at low altitudes, at high rpm, on a hot day. One other solution - My AFP fuel injection has a fuel control metering jet that provides additional fuel at full throttle to help keep CHTs cool. Changing the metering jet to the next available size larger dropped my CHTs by about 50=B0 during the climb and also helped keep the oil temps cool. I'm considering covering the cowl louvers over to see if that makes any difference now. Charlie Brame RV-6A N11CB San Antonio -------------------------------------------------------------------- ----- Original Message ----- From: From: "Vincent Welch" <welchvincent(at)hotmail.com> Sent: Monday, September 14, 2009 6:28:47 PM GMT -05:00 US/Canada Eastern Subject: RE: RV-List: Engine Hesitation Walt, =C2- I know that it is off the subject but how did you end up with oil temps in the 180's?=C2- I also have an RV-8A with an IO-360-A1A and a Hartzell con stant speed prop, I have one mag and one lightspeed ignition.=C2- On a wa rm day I will see 205 - 210 in cruise.=C2- The only time I see 180 is in the winter.=C2- My oil cooler is located behind #4 on the baffle.=C2- I t has a 1" C-Channel stand off=C2-and is well sealed to the baffle.=C2- I have cleaned up as much as I can, the baffle seal is good as evidenced b y=C2-CHT's in the low to mid 300's.=C2- I even cut about two inches off the bottom of the cowl to open up the exit a bit.=C2- How did you get 18 0's????? Checked by PC Tools AntiVirus (6.0.0.19 - 10.004.088). http://www.pctools.com/free-antivirus/ Checked by PC Tools AntiVirus (6.0.0.19 - 10.004.088). http://www.pctools.com/free-antivirus/ ________________________________________________________________________________
Subject: Re: Engine Hesitation
From: "khorton" <kevin01(at)kilohotel.com>
Date: Sep 15, 2009
rveighta(at)comcast.net wrote: > I have a Lycoming IO-360 in my RV8A which exhibits an engine hesitancy or "stumble" that is proving very difficult to diagnose. > This problem shows up when taxiing back in after a flight, and in an RPM range of 750-1300. In flight there is no evidence of a stumble, > and no stumble at initial start up, taxiing out for take off or during run-up. In other words, the engine only exhibits this behavior when it > is warm. > Fuel injected Lycomings quite commonly run rough at idle if the engine is hot, as the fuel vaporizes in the fuel injection lines from the "spider" to the fuel injectors (it may be vaporizing in the spider too, so simply insulating the injection lines might not be an adequate test). They run OK at higher power, as the pressure in the spider and those lines increases as the fuel flow increases. At higher power the fuel pressure is high enough to keep the fuel from vaporizing. If this is the cause of your rough running, you might be able to improve things by switching to fuel injection nozzles from Air Flow Performance. They sell nozzles with many different diameters. Smaller nozzles require higher line pressure to get the same fuel flow, so this reduces the chances of fuel vaporizing at idle. If you go down this road, you need to be sure you are still getting enough fuel flow at take-off power. I don't know if you can just install these smaller nozzles and go flying, or if the fuel injection servo needs to be set up on a flow bench. Don at AFP would know. -------- Kevin Horton RV-8 Ottawa, Canada http://www.kilohotel.com/rv8 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=263218#263218 ________________________________________________________________________________
From: <av8er2fly(at)peoplepc.com>
Subject: Re:RV-List Cowl Louvers (was engine hesitation)
Date: Sep 15, 2009
I beleive I bought mine from avey, only used one of them though. Mark Rose RV8A 175hrs. ----- Original Message ----- From: rveighta(at)comcast.net To: rv-list(at)matronics.com Sent: Tuesday, September 15, 2009 4:45 AM Subject: RV-List: Re:RV-List Cowl Louvers (was engine hesitation) Vince, one of the other listers asked me where I got my louvers but I can't remember his name. I believe however that he has stopped making them. If any on the list knows where to get them now, please advise. Also, if you go with the louvers, you will need some way to block them off in cold weather. An electric mac servo might be a good approach. Right now I just use metal covers when the weather turns cold. Walt ----- Original Message ----- From: "Vincent Welch" <welchvincent(at)hotmail.com> To: "RV List Matronics" Sent: Monday, September 14, 2009 9:57:37 PM GMT -05:00 US/Canada Eastern Subject: RE: RV-List: Engine Hesitation I was looking at the louvers also. I was holding that option as a last resort but it looks like I may have to go that way by next summer. Thanks for the info. Vince ------------------------------------------------------------------------- ----- Date: Mon, 14 Sep 2009 23:54:17 +0000 From: rveighta(at)comcast.net To: rv-list(at)matronics.com Subject: Re: RV-List: Engine Hesitation Vince, I too had temps above 200 F on warm days. That was before I installed louvered vents in the lower cowl. Now I have the reverse problem; hard to get the oil temps up on cold days. Walt ----- Original Message ----- From: "Vincent Welch" <welchvincent(at)hotmail.com> To: "RV List Matronics" Sent: Monday, September 14, 2009 6:28:47 PM GMT -05:00 US/Canada Eastern Subject: RE: RV-List: Engine Hesitation Walt, I know that it is off the subject but how did you end up with oil temps in the 180's? I also have an RV-8A with an IO-360-A1A and a Hartzell constant speed prop, I have one mag and one lightspeed ignition. On a warm day I will see 205 - 210 in cruise. The only time I see 180 is in the winter. My oil cooler is located behind #4 on the baffle. It has a 1" C-Channel stand off and is well sealed to the baffle. I have cleaned up as much as I can, the baffle seal is good as evidenced by CHT's in the low to mid 300's. I even cut about two inches off the bottom of the cowl to open up the exit a bit. How did you get 180's????? Vince ------------------------------------------------------------------------- ----- Date: Mon, 14 Sep 2009 12:56:45 +0000 From: rveighta(at)comcast.net To: rv-list(at)matronics.com Subject: RV-List: Engine Hesitation I have a Lycoming IO-360 in my RV8A which exhibits an engine hesitancy or "stumble" that is proving very difficult to diagnose. This problem shows up when taxiing back in after a flight, and in an RPM range of 750-1300. In flight there is no evidence of a stumble, and no stumble at initial start up, taxiing out for take off or during run-up. In other words, the engine only exhibits this behavior when it is warm. I have talked to some very knowledgable folks and have tried several things: (1) Reset the idle mixture, (2) removed and cleaned the servo finger screen, (3) removed the nozzles and placed them in a cup of acetone, which was then placed in a sonic cleaner for about an hour. After the nozzles were reinstalled, I test flew the plane and the stumble was gone. However, a subsequent test flight revealed that although the engine was running much smoother, an occasional stumble was still there. Additional facts: Oil temps are normal (around 180 deg F) Compression test is normal (all cylinders mid 70's) I'm using a Catto 3 blade prop Any and all suggestions you may have will be greatly appreciated. Thanks, Walt Shipley 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D ------------------------------------------------------------------------- ----- Your E-mail and More On-the-Go. Get Windows Li/' target='_new'>Sign up now. t=_blank>http://www.matronics.com/Navigator?RV-List p://forums.matronics.com blank>http://www.matronics.com/contribution p://www.matronics.com/Navigator?RV-List ronics.com ww.matronics.com/contribution ------------------------------------------------------------------------- ----- Hotmail: Powerful Free email with security by get='_new'>Get it now. t=_blank>http://www.matronics.com/Navigator?RV-List p://forums.matronics.com blank>http://www.matronics.com/contribution ________________________________________________________________________________
Date: Sep 16, 2009
From: wgill10(at)comcast.net
Subject: Re: Engine Hesitation
Installing a cooling shroud for the mechanical fuel pump should help accord ing to Don at AFP. I have not done this yet, but intend to do so. I have a Lycoming IO-390 with AFP fuel injection and the engine stumble has been a c ommon occurrence following most summer flights or after engine start with l ong ilde periods such as OSH taxi for departure. The engine stumble also oc curs when fuel flow is very low (loitering with fuel flow at less than 6.8 gal/hr). There is NO hesitation during power application (take-off). Bill RV-7 500 hours since 11/2007 ----- Original Message ----- From: "khorton" <kevin01(at)kilohotel.com> Sent: Tuesday, September 15, 2009 7:18:23 PM GMT -06:00 US/Canada Central Subject: RV-List: Re: Engine Hesitation rveighta(at)comcast.net wrote: > I have a Lycoming IO-360 in my RV8A which =C2-exhibits an engine hesita ncy or "stumble" that is proving very difficult to diagnose. > This problem shows up when taxiing back in after a flight, and in an RPM range of 750-1300. In flight there is no evidence of a stumble, > and no stumble at initial start up, taxiing out for take off or during ru n-up. In other words, the engine only exhibits this behavior when it > is warm. =C2- > Fuel injected Lycomings quite commonly run rough at idle if the engine is h ot, as the fuel vaporizes in the fuel injection lines from the "spider" to the fuel injectors (it may be vaporizing in the spider too, so simply insul ating the injection lines might not be an adequate test). =C2-They run OK at higher power, as the pressure in the spider and those lines increases a s the fuel flow increases. =C2-At higher power the fuel pressure is high enough to keep the fuel from vaporizing. If this is the cause of your rough running, you might be able to improve th ings by switching to fuel injection nozzles from Air Flow Performance. =C2 -They sell nozzles with many different diameters. =C2-Smaller nozzles r equire higher line pressure to get the same fuel flow, so this reduces the chances of fuel vaporizing at idle. =C2- =C2-If you go down this road, you need to be sure you are still getting enough fuel flow at take-off powe r. =C2-I don't know if you can just install these smaller nozzles and go flying, or if the fuel injection servo needs to be set up on a flow bench. =C2-Don at AFP would know. -------- Kevin Horton =C2- =C2- =C2- =C2- RV-8 Ottawa, Canada http://www.kilohotel.com/rv8 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=263218#263218 =========== =========== MS - =========== e - =C2- =C2- =C2- =C2- =C2--Matt Dralle, List Admin. =========== ________________________________________________________________________________
Date: Sep 16, 2009
From: halbenjamin(at)optonline.net
Subject: Re: Initial Baffle-To-Top-Cowling Fit...
--- MIME Errors - No Plain-Text Section Found --- A message with no text/plain MIME section was received. The entire body of the message was removed. Please resend the email using Plain Text formatting. HOTMAIL is notorious for only including an HTML section in their client's default configuration. If you're using HOTMAIL, please see your email application's settings and switch to a default mail option that uses "Plain Text". --- MIME Errors No Plain-Text Section Found --- ________________________________________________________________________________
From: "DEAN PSIROPOULOS" <dean.psiropoulos(at)verizon.net>
Subject: RE: RV-List Digest: 20 Msgs - 09/14/09
Date: Sep 16, 2009
Interesting you should mention this Walt: I have a similar problem with my RV-6A. A little history, the airplane was signed off about a year ago and the first flight was right after Thanksgiving. It ended with a dead engine during landing when over the runway. Richening the mixture made it only slightly better so I began a 5 month quest to figure out why the engine didn't want to idle. I had some feedback from people who said my problem was that I chose to use a wood prop on an 0-360 engine WITH fuel injection. I was a bit skeptical and also had feedback about checking for an intake leak so I went searching for a possible problem there. I did find an intake leak, the hose clamp on the number 1 cylinder intake tube at the sump. I tightened the hose clamp there and also the intake tube bolts at the cylinder head (they weren't leaking but were not at the correct torque). That helped only a little and didn't cure the problem of the engine not wanting to idle when hot. So I took up the advice of the "get a metal prop" crowd and bought a FP Sensenich. It added lots of inertia (40 pounds vs wood at 15 pounds), which would keep the engine turning over long enough to grab some throttle when it wanted to quit but, it was a $2100.00 experiment that did NOT fix the problem. So, I did what I should have done in the first place and checked EVERYTHING in the fuel and ignition systems for problems. To make a long story short, I discovered a sticky flow divider in the fuel injection system. I talked to Don Rivera at Airflow Performance (mfgr of my injection system) and he had me return the flow divider for repair. Once repaired, I was able to lean the mixture to the proper fuel flow at idle and the engine ran great, no stumbling or wanting to quit at idle with the metal prop. Don did warn me that these systems will NOT always idle like a car and, that engine stumbling would probably occur occasionally, especially when taxiing after landing on a hot day. After the flow divider was fixed I was always curious if the wood prop would work now that the engine ran properly but didn't have the energy to do the swap. Then, when Sensenich sent me a service letter requesting I return the metal prop for radiographic inspection, I reinstalled the wood prop and have been flying with it for a while. I also am experiencing a bit of a stumble when taxiing back to the hangar after I land very similar to what you are describing. I attribute it to what Don told me when he repaired my flow divider. These FI systems are continuous flow types operated by atmospheric pressure with no fuel returned to the tank during operation. The flow divider and capillary tubes get hot because the engine is hot after you land and the slow speed means cool air is NOT flowing over these parts (and the fuel flow rate through the system is much lower). All that heat goes into those stainless lines and the flow divider which, causes the occasional bubble in the fuel which, results in the engine stumble you are experiencing. When I hear the engine stumbling I give a bit of throttle, what I don't like is that I sometimes forget to retard the throttle and end up dragging the brakes. Since I have the metal prop back in my possession now I'll re-install it next time I have the cowling off but, for now, I like the light weight and smoothness of the wood prop so I've been very happy flying with it. How long have you had this problem? If it wasn't a problem before and only started giving you trouble recently (after several tens or hundreds of hours of trouble free flying) then I'd say the intake leak is the most likely suspect. If you just installed the prop and it has been giving you problems from day one, then it may very well be what I describe above and you'll just have to live with it. It's been an interesting education for me and I'm just happy to be able to pass on my experiences now that everything is working on my airplane. Let me know what you find out. Dean Psiropoulos RV-6A N197DM Finally finishing Phase I -------------Original Message------------------- >From: rveighta(at)comcast.net >Subject: RV-List: Engine Hesitation > >I have a Lycoming IO-360 in my RV8A which exhibits an engine hesitancy or >"stumble" that is proving very difficult to diagnose. This problem shows up >when taxiing back in after a flight, and in an RPM range of 750-1300. In >flight there is no evidence of a stumble, and no stumble at initial start >up, taxiing out for take off or during run-up. In other words, the engine >only exhibits this behavior when it is warm.... > >Walt Shipley ________________________________________________________________________________
Date: Sep 15, 2009
From: Matt Dralle <dralle(at)matronics.com>
Subject: Re: Initial Baffle-To-Top-Cowling Fit...
I just wanted to thank everyone for the great feedback on this baffling cut-down procedure. I'm glad to hear that it wasn't just my installation!! :-) I'll post some more pictures when I get things hacked down to size and that oil cooler mounted. Hey, check out my newly registered URL for my RV-8 Building site: http://www.mattsrv8.com Matt Dralle RV-8 #82880 N998RV http://www.mattsrv8.com Baffling and Oil Cooler... At 07:00 PM 9/14/2009 Monday, you wrote: >Dear Listers, > >The RV-8's cowling done and fits like a glove. I started the baffling last night and its coming along nicely. The fit on the sides and back are very good considering the IO-390 installation (and the use of the IO-360 baffle kit). The front baffling is completely different, however, and I'm slogging through the custom fitting. > >But here's my question. I decided to put the top cowling on top of the baffling that I've got installed so far and I was shocked that the baffling appears to be a good 1 to 1.5" too tall!! Is this because of the IO-390 or is that just where Van's expects you to start in your "cutting-it-down-to-size" phase? That's a lot of snipping and fitting and snipping and fitting. I was expecting to have to trim some, but not over a inch... > >Also, it looks like the over-sized oil cooler is going to fit nicely on the rear baffle with only a little "modification". But I'm not sure if the back, upper corner is going to clear the cowling. Since the cowling is sitting over a inch high right now, I've got no way to really trial fit the oil cooler and check for cowling clearance until I trim the baffling down. Worst-case I could put a blister on the cowling for the rear, upper flange of the oil cooler, I suppose, but that's kind of hokey. There is room to move the oil cooler in towards the centerline about 1", but then the mount will no longer line up with the flange on the outboard edge and will require more modifications. > >Thoughts...? > >Attached are some pics. ( Digest viewers check http://forums.matronics.com ). > >Matt Dralle >RV-8 #82880 N998RV >http://www.mattsrv8.com >Baffling and Oil Cooler... ________________________________________________________________________________
Date: Sep 15, 2009
From: RICHARD MILLER <rickpegser(at)yahoo.com>
Subject: Re: Engine Hesitation -Oil temps
fuel is cool literally, that is the problem setting io's without the right gear. As we all know if you lean them out they will burnup. if we can get away from the "lowlead" it would be nice to be able to run o2 sensors. rick --- On Tue, 9/15/09, Jim wrote: > From: Jim <jjewell(at)telus.net> > Subject: Re: RV-List: Engine Hesitation -Oil temps > To: rv-list(at)matronics.com > Date: Tuesday, September 15, 2009, 2:20 PM > > > > > > > > > > My carbureted > 6-A O-360-A1A Hartzell > C/Ssuffered hi oil and cylinder head temps on the > hotter days that > required reducing climb rates to avoid over heating. > > I went out and bought some > louvers then just before > installing them I was advised to contact my engine builder > regarding carburetor > main jet sizes and their effect on engine > temps. > The mainjet size was > increased and the engine > now runs comfortably cool at what ever climb rate is > required. OATs well above > 35 degrees Celsius are no longer a problem. > > I'm pleased that the > louvers and their associated > drag are no longer required. > I slept in one of those > damned hotels, ....It did > nothing to improve my expertise on the ins and outs of > upper and lower cowling > air flow rates and their effect on engine temps and > associated drag > etc. > It just seemed to me that > if other RV6-A types can > run cool without the added louvers then so should > mine. > > In this case The > "KISS" principle might well be the > right approach, > > Jim in > Kelowna > > P.S. Jerry did you > decide to stay on the > lists for a while yet > > > > ----- Original Message ----- > > From: > Charles Brame > > To: RV List > > Sent: Tuesday, > September 15, 2009 8:41 > AM > Subject: RV-List: > Engine Hesitation -Oil > temps > > > I have an RV-6A with an IO-320 and initially was > plagued by very > high(240+)oil temps. I tried a variety of > solutions without help, > including adding louvers to the bottom of the cowl, > opening up the cowl air > exit area, changing Vernatherms, changing oil pressure > settings, checking > timing, etc. Nothing helped. I was convinced my rebuilt > engine had the wrong > bearing inserts and so we (my engine builder and I) > pulled the engine and tore > it down. Bottom line was all of the internal engine specs > were well within > tolerance with no signs of overheating or stress. > Reassembled and reinstalled, > the high oil temps remained. > > > My oil cooler was a Van's Niagara mounted on the > firewall and fed by a 3 > inch scat tube with air taken from behind cylinder number > three. I changed to > a larger, more efficient (and much more expensive) > Stewart Warner cooler from > ACS and fed it with a 4 inch scat tube. (can't > remember the nomenclature, but > if anybody is interested, I'll look it up.) Problem > solved. Now, even on a > 100+ day, climbing out with a hot engine, I rarely see > more than 200 oil > temps. In cruise my oil temps are a consistent179 > even at low > altitudes, at high rpm, on a hot day. > > > One other solution - My AFP fuel injection has a > fuel control metering > jetthat provides additional fuel at full throttle > to help keep CHTs > cool.Changing the metering jet to the next > available size larger dropped > my CHTs by about 50 during the climb and also helped > keep the oil temps > cool. > > > I'm considering covering the cowl louvers over > to see if that makes any > difference now. > > > Charlie Brame > RV-6A N11CB > San Antonio > > > > -------------------------------------------------------------------- > > > > > ----- > Original Message ----- > From:From: "Vincent Welch" <welchvincent(at)hotmail.com> > Sent: > Monday, September 14, 2009 6:28:47 PM GMT -05:00 > US/Canada > Eastern > Subject: RE: RV-List: Engine > Hesitation > > Walt, > =C2- > I know that it is off the > subject but how did you end up with oil temps in > the 180's?=C2- I > also have an RV-8A with an IO-360-A1A and a Hartzell con > stant speed prop, > I have one mag and one lightspeed ignition.=C2- On a wa > rm day I will see > 205 - 210 in cruise.=C2- The only time I see 180 is > in > the > winter.=C2- My oil cooler is located behind #4 on the > baffle.=C2- I > t has a > 1" C-Channel stand off=C2-and is well sealed to the > baffle.=C2- > I have > cleaned up as much as I can, the baffle seal is good as > evidenced > b > y=C2-CHT's in the low to mid 300's.=C2- I even cut > about two inches > off > the bottom of the cowl to open up the exit a bit.=C2- How > did you get > 18 > 0's????? > > href="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/Navigator?RV-List > href="http://forums.matronics.com">http://forums.matronics.com > href="http://www.matronics.com/contribution">http://www.matronics.com/c > > > Checked by > PC Tools AntiVirus (6.0.0.19 - 10.004.088). > http://www.pctools.com/fr > > > > > ________________________________________________________________________________
Subject: O-320 Overheating on Climb Out
From: Ian <ixb(at)videotron.ca>
Date: Sep 16, 2009
Hello List, I have about 45 hours on my RV-9A and I've been tracking an overheating engine. On climb out, at about 90kts the CHT will rise to 500 degrees F briefly and then settle down to about 375 in the cruise. This is on cylinder # 3, with the other cylinders being 20 degrees or more cooler. The engine came off a Cessna 172 and runs very well. The baffling is standard, and it seals well, especially in the area of this cylinder. (it's the simplest area of the baffles to check too). Is this temperature abnormal? Does anyone have experience with the same problem? For the moment I've just been reducing the angle of my climb to increase airspeed but I makes it take longer to get to cooler air. Ian Brown, Bromont, QC RV-9A C-GOHM ________________________________________________________________________________
From: "Dale Ensing" <densing(at)carolina.rr.com>
Subject: Re: O-320 Overheating on Climb Out
Date: Sep 16, 2009
Ian, Suggest climbing @ 100 knots minimum. Don't overheat trying to get to coole r air which may not be that much cooler in the summer time. This is kind of like going faster to get to a gas station quicker when you are low on fuel. The fuel burn rate will go up in the attempt to not run ou t of gas. just my 2 cents worth of advise. Dale Ensing RV-6A ----- Original Message ----- From: Ian To: rv-list(at)matronics.com Sent: Wednesday, September 16, 2009 8:59 AM Subject: RV-List: O-320 Overheating on Climb Out Hello List, I have about 45 hours on my RV-9A and I've been tracking an overheating e ngine. On climb out, at about 90kts the CHT will rise to 500 degrees F br iefly and then settle down to about 375 in the cruise. This is on cylinder # 3, with the other cylinders being 20 degrees or more cooler. The engine came off a Cessna 172 and runs very well. The baffling is standard, and it seals well, especially in the area of th is cylinder. (it's the simplest area of the baffles to check too). Is this temperature abnormal? Does anyone have experience with the same problem? For the moment I've just been reducing the angle of my climb to increase airspeed but I makes it take longer to get to cooler air. Ian Brown, Bromont, QC RV-9A C-GOHM ________________________________________________________________________________
Date: Sep 16, 2009
From: rv6n(at)optonline.net
Subject: Re: O-320 Overheating on Climb Out
That seems awfully hot! I am no A&P so I don't remember the maximum allowed, as stated in the Lycoming manual, but I have my EFIS set to red-line at 400 degrees for my O-360. They often get to that temp on take-off on a hot day but I have never allowed them to get as high as yours are. I have been told that the cylinders start to get soft at 450 deg. I too had been flying a slow climb-out to keep the temps. down. Many builders have experienced the same problem and have installed various versions of a small baffle in front of # 1 cylinder in order to divert cooler air further back. If you do an archive search you will probably find a lot of discussions of potential problems and solutions. I intend to install the small baffle if I ever get to fly again. Bob ----- Original Message ----- From: Ian Date: Wednesday, September 16, 2009 9:26 am Subject: RV-List: O-320 Overheating on Climb Out > Hello List, > I have about 45 hours on my RV-9A and I've been tracking an > overheatingengine. On climb out, at about 90kts the CHT will > rise to 500 degrees > F briefly and then settle down to about 375 in the cruise. This > is on > cylinder # 3, with the other cylinders being 20 degrees or more > cooler.The engine came off a Cessna 172 and runs very well. > > The baffling is standard, and it seals well, especially in the > area of > this cylinder. (it's the simplest area of the baffles to check too). > > Is this temperature abnormal? > Does anyone have experience with the same problem? > For the moment I've just been reducing the angle of my climb to > increaseairspeed but I makes it take longer to get to cooler > air. > > Ian Brown, > Bromont, QC > RV-9A C-GOHM > > > ________________________________________________________________________________
From: Knicholas2(at)aol.com
Date: Sep 16, 2009
Subject: Re: O-320 Overheating on Climb Out
I had the same problem with my 0-320 E2D that came out of a Cessna 172. Not only would the CHTs get dangerously high, but the engine would occasionally "hic-up". Very scary when you are in the clouds at 8000 feet. As it turns out, the air intake dynamics in a C172 called for a much leaner running carb than that needed for the high air flow RV. I want to give proper credit here, as my help came from Mr. Bart Lalonde (spelling?) from a British Columbia engine rebuilder whose name escapes me right now... (Sorry Bart!) With Bart's help, he shipped me a different carb jet that allows the engine to run more rich. It only took me a couple of hours of work and the difference was amazing. Now my CHT's rarely go above 450 even on a hot day. Plus, the annoying "hic-up" went away. I hope this helps. Kim Nicholas Auburn, WA RV9A 350 hours. In a message dated 9/16/2009 6:19:14 A.M. Pacific Daylight Time, ixb(at)videotron.ca writes: Hello List, I have about 45 hours on my RV-9A and I've been tracking an overheating engine. On climb out, at about 90kts the CHT will rise to 500 degrees F briefly and then settle down to about 375 in the cruise. This is on cylinder # 3, with the other cylinders being 20 degrees or more cooler. The engine came off a Cessna 172 and runs very well. The baffling is standard, and it seals well, especially in the area of this cylinder. (it's the simplest area of the baffles to check too). Is this temperature abnormal? Does anyone have experience with the same problem? For the moment I've just been reducing the angle of my climb to increase airspeed but I makes it take longer to get to cooler air. Ian Brown, Bromont, QC RV-9A C-GOHM ________________________________________________________________________________
From: "Tim Bryan" <n616tb(at)btsapps.com>
Subject: O-320 Overheating on Climb Out
Date: Sep 16, 2009
Ian, That is way too hot. Reduce your climb out angle to 110 which should put the nose right on the horizon anyway for visibility. Then you need to find what is needed to cool it down. I went over all my baffle install to find any leaks or blow by areas. There were a couple of small ones but nothing major. Then I found in the front where the air inlet ramps are the air could get around and into the low pressure side. I blocked those off. I then added the louvers to the bottom and had some more success. To this point it has been cumulative success to get my climb out temps to around 420. I was never much above 450 and 500 is probably doing damage to your engine. My airplane is an RV-6 with O-360 A1A normally aspirated, constant speed prop. As was previously mentioned, there is lots of reading in the Archives about this stuff but I would do my best not to let it get that hot any more. Tim Bryan RV-6 Flying N616TB over 120 hours now From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Ian Sent: Wednesday, September 16, 2009 7:59 AM Subject: RV-List: O-320 Overheating on Climb Out Hello List, I have about 45 hours on my RV-9A and I've been tracking an overheating engine. On climb out, at about 90kts the CHT will rise to 500 degrees F briefly and then settle down to about 375 in the cruise. This is on cylinder # 3, with the other cylinders being 20 degrees or more cooler. The engine came off a Cessna 172 and runs very well. The baffling is standard, and it seals well, especially in the area of this cylinder. (it's the simplest area of the baffles to check too). Is this temperature abnormal? Does anyone have experience with the same problem? For the moment I've just been reducing the angle of my climb to increase airspeed but I makes it take longer to get to cooler air. Ian Brown, Bromont, QC RV-9A C-GOHM ________________________________________________________________________________
From: "Tim Bryan" <n616tb(at)btsapps.com>
Subject: O-320 Overheating on Climb Out
Date: Sep 16, 2009
Bart is with Aero Sport Power in Kamloops BC. 1-250-376-6213 Tim Bryan RV-6 Flying N616TB over 120 hours now From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Knicholas2(at)aol.com Sent: Wednesday, September 16, 2009 10:10 AM Subject: Re: RV-List: O-320 Overheating on Climb Out I had the same problem with my 0-320 E2D that came out of a Cessna 172. Not only would the CHTs get dangerously high, but the engine would occasionally "hic-up". Very scary when you are in the clouds at 8000 feet. As it turns out, the air intake dynamics in a C172 called for a much leaner running carb than that needed for the high air flow RV. I want to give proper credit here, as my help came from Mr. Bart Lalonde (spelling?) from a British Columbia engine rebuilder whose name escapes me right now... (Sorry Bart!) With Bart's help, he shipped me a different carb jet that allows the engine to run more rich. It only took me a couple of hours of work and the difference was amazing. Now my CHT's rarely go above 450 even on a hot day. Plus, the annoying "hic-up" went away. I hope this helps. Kim Nicholas Auburn, WA RV9A 350 hours. In a message dated 9/16/2009 6:19:14 A.M. Pacific Daylight Time, ixb(at)videotron.ca writes: Hello List, I have about 45 hours on my RV-9A and I've been tracking an overheating engine. On climb out, at about 90kts the CHT will rise to 500 degrees F briefly and then settle down to about 375 in the cruise. This is on cylinder # 3, with the other cylinders being 20 degrees or more cooler. The engine came off a Cessna 172 and runs very well. The baffling is standard, and it seals well, especially in the area of this cylinder. (it's the simplest area of the baffles to check too). Is this temperature abnormal? Does anyone have experience with the same problem? For the moment I've just been reducing the angle of my climb to increase airspeed but I makes it take longer to get to cooler air. Ian Brown, Bromont, QC RV-9A C-GOHM ________________________________________________________________________________
Date: Sep 16, 2009
From: David Cudney <yenduc(at)sbcglobal.net>
Subject: Re: O-320 Overheating on Climb Out
An air dam infront of the #1 cylinder is often needed particularly with the older baffle kits Mine os about 3/4 " high and runs from the ramp base to cover the lower edge of the exposed fins on the #1 cylinder head. I had to experiment several times with the height of the "air dam" until the temperature of the #1&3 cyliners was balanced. Dave@RAL Sent from my iPhone On Sep 16, 2009, at 8:24 AM, "Tim Bryan" wrote: Ian, That is way too hot. Reduce your climb out angle to 110 which should put the nose right on the horizon anyway for visibility. Then you need to find what is needed to cool it down. I went over all my baffle install to find any leaks or blow by areas. There were a couple of small ones but nothing major. Then I found in the front where the air inlet ramps are the air could get around and into the low pressure side. I blocked those off. I then added the louvers to the bottom and had some more success. To this point it has been cumulative success to get my climb out temps to around 420. I was never much above 450 and 500 is probably doing damage to your engine. My airplane is an RV-6 with O-360 A1A normally aspirated, constant speed prop. As was previously mentioned, there is lots of reading in the Archives about this stuff but I would do my best not to let it get that hot any more. Tim Bryan RV-6 Flying N616TB over 120 hours now From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Ian Sent: Wednesday, September 16, 2009 7:59 AM Subject: RV-List: O-320 Overheating on Climb Out Hello List, I have about 45 hours on my RV-9A and I've been tracking an overheating engine. On climb out, at about 90kts the CHT will rise to 500 degrees F briefly and then settle down to about 375 in the cruise. This is on cylinder # 3, with the other cylinders being 20 degrees or more cooler. The engine came off a Cessna 172 and runs very well. The baffling is standard, and it seals well, especially in the area of this cylinder. (it's the simplest area of the baffles to check too). Is this temperature abnormal? Does anyone have experience with the same problem? For the moment I've just been reducing the angle of my climb to increase airspeed but I makes it take longer to get to cooler air. Ian Brown, Bromont, QC RV-9A C-GOHM ________________________________________________________________________________
From: John Veld <jcveld(at)mac.com>
Subject: OLD RV-6 stuff for sale
Date: Sep 16, 2009
I'm no longer working on this project and I need to get rid of it!... in Kalamazoo, MI. I would prefer to have it picked up as opposed to crating/shipping.... These are from before pre-punched kits.. I have an Old tail kit thats 90% assembled.... but I needed to fix some stuff that i'm not happy with... $300.00 Partially assembled wing kit with Phlogiston spars... all sheet metal parts are there, may be a hardware shortage... but i have the control, fuel, and air line hardware including a flop tube... also have plans/ manual, & some rvators....... asking $1500.00 BOTH KITS $1650.00 It's all been in the basement awhile and needs cleaning up, but it's all structurally sound.... reply via email jcveld(at)mac.com or phone 269 267-2509..... john ________________________________________________________________________________
Date: Sep 16, 2009
Subject: Re: Rotary powered RV-8 Cooling test
From: Tracy Crook <tracy(at)rotaryaviation.com>
Thanks for all the encouragement guys. Here's an update on the testing. Been thinking over what to do about the cooling on the 20B rotary powered RV-8. The indications are that I'm getting too much pressure under the cowl but that was only a guess. Without doing a number of time consuming pressure surveys or chopping up the cowl there was no way to be sure it was not something else like too small oil cooler and radiator, inlet diffusers not working as well as I had hoped, inlet shape not right (they had very sharp lips which might be causing separation) or some other unknown. Time is limited before I leave on vacation and I really needed to know the answer before I do. So, last night I made the decision to fly the -8 one more time - This time Without the cowl on. Wish there was someone around to get a pix, must have looked pretty strange. Secured anything that might get blown loose with tie wraps and did the deed. Whoo Hoo! Oil temp 147, coolant temp 161. This on a hot day (92 deg OAT). With the cowl on, they never went below 200 and hovered around 210 most of the time at low throttle. They went up rapidly with more throttle. Obvious conclusion is that I need a better path for the air to leave the cowl. Have read with interest the results of some Lycoming RVs with high oil temps that fixed the problem with louvers (on bottom?) of cowl. Some say they worked great, others had less than good results so not sure that is the answer but ordered a set if nothing else occurs to me. The airplane felt a little draggier , down about 15 MPH at the low throttle setting I used for test so this should be a worst case test. The wheel pants and main gear intersection fairings are also off. Did some brief full throttle climbs and temps stayed under control, oil never exceeding 160 F. Climb is awesome with a deck angle so high it was uncomfortable. Was looking hard at temps so did not note the ROC but it was more than anything else I've flown. My 13B powered RV-4 goes 2500 FPM on a standard day. Tracy Crook ________________________________________________________________________________
From: William Davis <rvpilot(at)embarqmail.com>
Subject: rv-8 Canopy latch
Date: Sep 16, 2009
RV-8 Builders I have a few of the RV-8 Canopy Latches left. I am unable to manufacture any more. When these are gone, these are gone. I would like to close out this project, so am offering them at the special close out price of $20 + $2 S&H. For full details on this device, see http://home.hiwaay.net/~sbuc/ journal/rv8-latch.html Best regards Bill Davis ________________________________________________________________________________
Date: Sep 17, 2009
From: rveighta(at)comcast.net
Subject: Louvers
I guess I started the latest thread on louvers, so let me throw my two cent s in: I installed them on my 8A after experiencing high oil temps. Prior to the louvers, I was running 225 or so on a hot day. Now, I rarely see in excess of 190. So, then I built an RV8 and having similar temperature issues, I installed a pair of louvers in=C2-it as well. =C2-Same results, oil temps went down dramatically. The only problem with both the planes was getting the oil tem ps HIGH enough in winter (I solved that by making blanks to install between the inside of the cowl and the louvers). So, I can only say what worked for me. Maybe louvers won't work for you. Walt ________________________________________________________________________________
Date: Sep 16, 2009
Subject: Re: Louvers
From: Tracy Crook <tracy(at)rotaryaviation.com>
Excellent! Direct before & after results with all else being the same is the best kind of data. I'd be interested in exactly where you mounted the louvers. I've been assuming that on an RV-8 they would go on either side of the cooling duct 'trough' on the lower cowl. Is that where you put them? I'm assuming you used a pair of the Avery type louvers? I'll be happy to deal with the low temperatures in winter. Tracy Crook On Wed, Sep 16, 2009 at 8:51 PM, wrote: > I guess I started the latest thread on louvers, so let me throw my two > cents in: I installed them on my 8A after experiencing > > high oil temps. Prior to the louvers, I was running 225 or so on a hot day. > Now, I rarely see in excess of 190. So, then I built > > an RV8 and having similar temperature issues, I installed a pair of louvers > in it as well. Same results, oil temps went down > > dramatically. The only problem with both the planes was getting the oil > temps HIGH enough in winter (I solved that by making > > blanks to install between the inside of the cowl and the louvers). > > > So, I can only say what worked for me. Maybe louvers won't work for you. > > > Walt > > * > > * > > ________________________________________________________________________________
Date: Sep 16, 2009
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Re: Louvers
Tracy, Have you seen the stuff on the CAFE web site? http://cafefoundation.org/v2/main_home.php Click the 'research' tab, then 'cafe reports', then 'local flow I, II, & III. II discusses louvers & 'bluff bodies'. Charlie Tracy Crook wrote: > Excellent! Direct before & after results with all else being the same > is the best kind of data. > > I'd be interested in exactly where you mounted the louvers. I've been > assuming that on an RV-8 they would go on either side of the cooling > duct 'trough' on the lower cowl. Is that where you put them? I'm > assuming you used a pair of the Avery type louvers? > > I'll be happy to deal with the low temperatures in winter. > > Tracy Crook > > On Wed, Sep 16, 2009 at 8:51 PM, > wrote: > > I guess I started the latest thread on louvers, so let me throw my > two cents in: I installed them on my 8A after experiencing > > high oil temps. Prior to the louvers, I was running 225 or so on a > hot day. Now, I rarely see in excess of 190. So, then I built > > an RV8 and having similar temperature issues, I installed a pair > of louvers in it as well. Same results, oil temps went down > > dramatically. The only problem with both the planes was getting > the oil temps HIGH enough in winter (I solved that by making > > blanks to install between the inside of the cowl and the louvers). > > > > So, I can only say what worked for me. Maybe louvers won't work > for you. > > > > Walt > ________________________________________________________________________________
Subject: Re: O-320 Overheating on Climb Out
Date: Sep 16, 2009
From: jhnstniii(at)aol.com
Ian--In addition to the other suggested fixes, you may consider moving the upper ramp in front of #1 forward.??The flow through the inlet in front of #1 is pinched because the right cylinder bank is forward of the left cylinder bank.? You'd have to cut it out, trim it, and re-glass it farther forward.? Put your hand into?each inlet and you will see what I mean.? LeRoy Johnston/David White?RV6-A "Esperanza" 220 hrs.??? -----Original Message----- From: Ian <ixb(at)videotron.ca> Sent: Wed, Sep 16, 2009 8:59 am Subject: RV-List: O-320 Overheating on Climb Out Hello List, I have about 45 hours on my RV-9A and I've been tracking an overheating engine.?? On climb out, at about 90kts the CHT will rise to 500 degrees F briefly and then settle down to about 375 in the cruise.? This is on cylinder # 3, with the other cylinders being 20 degrees or more cooler.? The engine came off a Cessna 172 and runs very well. The baffling is standard, and it seals well, especially in the area of this cylinder.? (it's the simplest area of the baffles to check too). Is this temperature abnormal? Does anyone have experience with the same problem? For the moment I've just been reducing the angle of my climb to increase airspeed but I makes it take longer to get to cooler air. Ian Brown, Bromont, QC RV-9A C-GOHM ________________________________________________________________________________
Date: Sep 17, 2009
From: Linn Walters <pitts_pilot(at)bellsouth.net>
Subject: Re: Engine Hesitation
I'm wading through a whole slew of emails after a trip, so this may be co vered. But ..... Clean out your shop-vac really good, and hook the hose up to blow, not suck. Place the hose in the intake and seal with some rags. Turn on the vacuum (that's now a pump!) and spray liberally around the intake system with soapy water. Linn rveighta(at)comcast.net wrote: > Mike, I'm not sure what you mean by checking for an intake leak. How do > you go about doing that? > > > > Walt > > > ----- Original Message ----- > From: "Mike Robertson" <mrobert569(at)hotmail.com> > To: "rv list" > Sent: Monday, September 14, 2009 10:21:26 AM GMT -05:00 US/Canada Eastern > Subject: RE: RV-List: Engine Hesitation > > Walt, > > have you tried checking for an intake leak. It can cause exactly what > you are talking about. > > Mike Robertson > > > ------------------------------------------------------------------------ > > Date: Mon, 14 Sep 2009 12:56:45 +0000 > From: rveighta(at)comcast.net > To: rv-list(at)matronics.com > Subject: RV-List: Engine Hesitation > > I have a Lycoming IO-360 in my RV8A which exhibits an engine hesitancy > or "stumble" that is proving very difficult to diagnose. > This problem shows up when taxiing back in after a flight, and in an RPM > range of 750-1300. In flight there is no evidence of a stumble, > and no stumble at initial start up, taxiing out for take off or during > run-up. In other words, the engine only exhibits this behavior when it > is warm. > > I have talked to some very knowledgable folks and have tried several > things: (1) Reset the idle mixture, (2) removed and cleaned the > servo finger screen, (3) removed the nozzles and placed them in a cup of > acetone, which was then placed in a sonic cleaner for about > an hour. After the nozzles were reinstalled, I test flew the plane and > the stumble was gone. However, a subsequent test flight revealed > that although the engine was running much smoother, an occasional > stumble was still there. > > Additional facts: > > Oil temps are normal (around 180 deg F) > Compression test is normal (all cylinders mid 70's) > I'm using a Catto 3 blade prop > > Any and all suggestions you may have will be greatly appreciated. > > Thanks, > > Walt Shipley > > * > > 3D============================================ > 3D============================================ > 3D============================================ > 3D============================================ > > * > > > ------------------------------------------------------------------------ > Your E-mail and More On-the-Go. Get Windows Li/' target='_new'>Sign up now. > > * > > t=_blank>http://www.matronics.com/Navigator?RV-List > p://forums.matronics.com > blank>http://www.matronics.com/contribution > > * > > * > > > * ________________________________________________________________________________
Date: Sep 17, 2009
From: rveighta(at)comcast.net
Subject: Re: Louvers
________________________________________________________________________________
Date: Sep 17, 2009
From: rveighta(at)comcast.net
Subject: Engine Hesitation - Update
Guys, I really appreciate the outpouring of advice I received concerning my engine "hesitation" problem. I've been on this list since 1998 and seen some flame wars that almost consumed us, b ut somehow we always seem to get our bearings and get back to providing building advice to those in need . To recap, I have an IO-360 B4A engine in my RV8A that exhibits a "hesitatio n" or "stumble" after taxiing in from a flight on warm days (doesn't happen in winter). My gut feeling from the b eginning was that this had to be due to fuel vaporization, but being unsure, I tried a number of things to corre ct the problem: (1) Reset idle mixture (2) Removed and cleaned injection nozzles in a sonic cleaner (3) Experimented with tie wrapping insulation on the lines from the flow di vider (4) Oiled the fuel selector valve (5) Cleaned and gapped sparkplugs (6) Checked for air induction leak using soapy water then starter fluid None of the above action has corrected the problem, although after celaning the injectors the stumbles seemed to occur less often. Yesterday, as a result of an email by Kevin Horton, I called Don Rivera (re ally nice guy and very knowledgable) at Airflow Performance. I described my symptoms and right away he said the fue l in the flow divider and capillary lines was boiling due to the lack of adequate airflow under the cowl after landin g. He recommended I go to=C2- smaller diameter nozzles which would increase the pressure and reduce the possibili ty of vaporization. After some calculation, Don decided on the best size nozzle ( I believe it was .022"), and I ordered the nozzles ($40/ea). I should have the new nozzles by tomorrow afternoon or Monday. I'll install them and let you know how this works out. I should point out that Don does NOT guarantee the problem will be ent irely gone. But he said it should greatly improve engine smoothness. We shall see....... Thanks again for all your help, guys! Walt Shipley Chuckey, TN ________________________________________________________________________________
Date: Sep 17, 2009
Subject: Re: Engine Hesitation - Update
From: Larry Bowen <larry(at)bowenaero.com>
Good news. Is there an expected trade off? Otherwise why not go with the smaller from the start? On 9/17/09, rveighta(at)comcast.net wrote: > > > Guys, I really appreciate the outpouring of advice I received concerning my > engine "hesitation" problem. I've been > > on this list since 1998 and seen some flame wars that almost consumed us, > but somehow we always seem to > > get our bearings and get back to providing building advice to those in need. > > > To recap, I have an IO-360 B4A engine in my RV8A that exhibits a > "hesitation" or "stumble" after taxiing in from > > a flight on warm days (doesn't happen in winter). My gut feeling from the > beginning was that this had to be due > > to fuel vaporization, but being unsure, I tried a number of things to > correct the problem: > > > (1) Reset idle mixture > > (2) Removed and cleaned injection nozzles in a sonic cleaner > > (3) Experimented with tie wrapping insulation on the lines from the flow > divider > > (4) Oiled the fuel selector valve > > (5) Cleaned and gapped sparkplugs > > (6) Checked for air induction leak using soapy water then starter fluid > > > None of the above action has corrected the problem, although after celaning > the injectors the stumbles seemed > > to occur less often. > > > Yesterday, as a result of an email by Kevin Horton, I called Don Rivera > (really nice guy and very knowledgable) at > > Airflow Performance. I described my symptoms and right away he said the fuel > in the flow divider and capillary lines > > was boiling due to the lack of adequate airflow under the cowl after > landing. He recommended I go to smaller > > diameter nozzles which would increase the pressure and reduce the > possibility of vaporization. After some > > calculation, Don decided on the best size nozzle ( I believe it was .022"), > and I ordered the nozzles ($40/ea). > > > I should have the new nozzles by tomorrow afternoon or Monday. I'll install > them and let you know how this works > > out. I should point out that Don does NOT guarantee the problem will be > entirely gone. But he said it should > > greatly improve engine smoothness. We shall see....... > > > Thanks again for all your help, guys! > > > Walt Shipley > > Chuckey, TN > -- -- Larry Bowen Larry(at)BowenAero.com http://BowenAero.com ________________________________________________________________________________
From: "Greg Young" <gyoung@cs-sol.com>
Subject: Louvers
Date: Sep 17, 2009
The sides might be better. I heard a report (I think it was an RV-10) that had bottom mounted louvers that did not help much but moving to the side did. The theory was that high AOA on climb pressurized the bottom of the cowling preventing the louvers from being as effective as they were in level flight. Something to consider. Regards, Greg Young _____ From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Tracy Crook Sent: Wednesday, September 16, 2009 8:17 PM Subject: Re: RV-List: Louvers Excellent! Direct before & after results with all else being the same is the best kind of data. I'd be interested in exactly where you mounted the louvers. I've been assuming that on an RV-8 they would go on either side of the cooling duct 'trough' on the lower cowl. Is that where you put them? I'm assuming you used a pair of the Avery type louvers? I'll be happy to deal with the low temperatures in winter. Tracy Crook On Wed, Sep 16, 2009 at 8:51 PM, wrote: I guess I started the latest thread on louvers, so let me throw my two cents in: I installed them on my 8A after experiencing high oil temps. Prior to the louvers, I was running 225 or so on a hot day. Now, I rarely see in excess of 190. So, then I built an RV8 and having similar temperature issues, I installed a pair of louvers in it as well. Same results, oil temps went down dramatically. The only problem with both the planes was getting the oil temps HIGH enough in winter (I solved that by making blanks to install between the inside of the cowl and the louvers). So, I can only say what worked for me. Maybe louvers won't work for you. Walt ________________________________________________________________________________
From: John Danielson <johnd(at)wlcwyo.com>
Date: Sep 17, 2009
Subject: Louvers
I had a problem with higher oil temps back in 2002. I installed vortex generators at the aft end of the cowl opening. This did wonders for my oil temp. and have never had any problems since. John Danielson -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Charlie England Sent: Wednesday, September 16, 2009 7:50 PM Subject: Re: RV-List: Louvers Tracy, Have you seen the stuff on the CAFE web site? http://cafefoundation.org/v2/main_home.php Click the 'research' tab, then 'cafe reports', then 'local flow I, II, & III. II discusses louvers & 'bluff bodies'. Charlie Tracy Crook wrote: > Excellent! Direct before & after results with all else being the same > is the best kind of data. > > I'd be interested in exactly where you mounted the louvers. I've been > assuming that on an RV-8 they would go on either side of the cooling > duct 'trough' on the lower cowl. Is that where you put them? I'm > assuming you used a pair of the Avery type louvers? > > I'll be happy to deal with the low temperatures in winter. > > Tracy Crook > > On Wed, Sep 16, 2009 at 8:51 PM, > wrote: > > I guess I started the latest thread on louvers, so let me throw my > two cents in: I installed them on my 8A after experiencing > > high oil temps. Prior to the louvers, I was running 225 or so on a > hot day. Now, I rarely see in excess of 190. So, then I built > > an RV8 and having similar temperature issues, I installed a pair > of louvers in it as well. Same results, oil temps went down > > dramatically. The only problem with both the planes was getting > the oil temps HIGH enough in winter (I solved that by making > > blanks to install between the inside of the cowl and the louvers). > > > > So, I can only say what worked for me. Maybe louvers won't work > for you. > > > > Walt > ________________________________________________________________________________
From: Tailgummer(at)aol.com
Date: Sep 17, 2009
Subject: Re: Louvers
Ingenious, John! Did these have any effect on your CHT's? John D'Onofrio ________________________________________________________________________________
Date: Sep 17, 2009
Subject: Re: Louvers
From: Tracy Crook <tracy(at)rotaryaviation.com>
I thought the higher pressure on bottom of cowl might be a problem as well. Latest test would seem to verify that. I keep changing my mind about what to try first and settled on hinging the -8 cooling exit ramp on the bottom cowl and make it a movable cowl flap. I cut the ramp out starting about 15 inches in front of the aft edge. Before doing the movable flap I did a test flight with the big gaping hole (about 13 X 15") in the bottom cowl just to see what would happen. It ran about 15 degrees cooler than the stock cowl opening but nothing like the 60 deg. drop I got with the cowl off. Checked out the CAFE data that Charlie suggested and have a few ideas from there I want to try as well. Tracy On Thu, Sep 17, 2009 at 2:23 PM, Greg Young <gyoung@cs-sol.com> wrote: > The sides might be better. I heard a report (I think it was an RV-10) > that had bottom mounted louvers that did not help much but moving to the > side did. The theory was that high AOA on climb pressurized the bottom of > the cowling preventing the louvers from being as effective as they were in > level flight. Something to consider. > > Regards, > Greg Young > > > ------------------------------ > *From:* owner-rv-list-server(at)matronics.com [mailto: > owner-rv-list-server(at)matronics.com] *On Behalf Of *Tracy Crook > *Sent:* Wednesday, September 16, 2009 8:17 PM > *To:* rv-list(at)matronics.com > *Subject:* Re: RV-List: Louvers > > Excellent! Direct before & after results with all else being the same is > the best kind of data. > > I'd be interested in exactly where you mounted the louvers. I've been > assuming that on an RV-8 they would go on either side of the cooling duct > 'trough' on the lower cowl. Is that where you put them? I'm assuming you > used a pair of the Avery type louvers? > > I'll be happy to deal with the low temperatures in winter. > > Tracy Crook > > On Wed, Sep 16, 2009 at 8:51 PM, wrote: > >> I guess I started the latest thread on louvers, so let me throw my two >> cents in: I installed them on my 8A after experiencing >> >> high oil temps. Prior to the louvers, I was running 225 or so on a hot >> day. Now, I rarely see in excess of 190. So, then I built >> >> an RV8 and having similar temperature issues, I installed a pair of >> louvers in it as well. Same results, oil temps went down >> >> dramatically. The only problem with both the planes was getting the oil >> temps HIGH enough in winter (I solved that by making >> >> blanks to install between the inside of the cowl and the louvers). >> >> >> >> So, I can only say what worked for me. Maybe louvers won't work for you. >> >> >> >> Walt >> >> ** >> >> * > > * > > ________________________________________________________________________________
From: "charlie heathco" <cheathco(at)cox.net>
Subject: Re: Louvers
Date: Sep 17, 2009
John, could you give some details, maybe pix of those V G's? Charlie ----- Original Message ----- From: "John Danielson" <johnd(at)wlcwyo.com> Sent: Thursday, September 17, 2009 14:22 Subject: RE: RV-List: Louvers I had a problem with higher oil temps back in 2002. I installed vortex generators at the aft end of the cowl opening. This did wonders for my oil temp. and have never had any problems since. John Danielson -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Charlie England Sent: Wednesday, September 16, 2009 7:50 PM Subject: Re: RV-List: Louvers Tracy, Have you seen the stuff on the CAFE web site? http://cafefoundation.org/v2/main_home.php Click the 'research' tab, then 'cafe reports', then 'local flow I, II, & III. II discusses louvers & 'bluff bodies'. Charlie Tracy Crook wrote: > Excellent! Direct before & after results with all else being the same > is the best kind of data. > > I'd be interested in exactly where you mounted the louvers. I've been > assuming that on an RV-8 they would go on either side of the cooling > duct 'trough' on the lower cowl. Is that where you put them? I'm > assuming you used a pair of the Avery type louvers? > > I'll be happy to deal with the low temperatures in winter. > > Tracy Crook > > On Wed, Sep 16, 2009 at 8:51 PM, > wrote: > > I guess I started the latest thread on louvers, so let me throw my > two cents in: I installed them on my 8A after experiencing > > high oil temps. Prior to the louvers, I was running 225 or so on a > hot day. Now, I rarely see in excess of 190. So, then I built > > an RV8 and having similar temperature issues, I installed a pair > of louvers in it as well. Same results, oil temps went down > > dramatically. The only problem with both the planes was getting > the oil temps HIGH enough in winter (I solved that by making > > blanks to install between the inside of the cowl and the louvers). > > > So, I can only say what worked for me. Maybe louvers won't work > for you. > > > Walt > ________________________________________________________________________________
Date: Sep 18, 2009
From: Matt Dralle <dralle(at)matronics.com>
Subject: Woodward vs McCauley Governor Height
Does anybody know if the Woodward governor is shorter than the McCauley governor? I've got a McCauley on my IO-390 and was doing the left front floor baffle last night and with the cutout for the governor, there isn't enough room for the big, square fiberglass intake hole between the governor and the left sidewall. Its something like 1/4" to 1/2" too narrow and that *doesn't* take into account any mounting flange space. I'm wondering if the Woodward governor is shorter by a 1/2" or so which will make this all work. Basically, I don't see how I'm going to get the McCauley to work at this point. Anybody have any height specs on the Woodward governor? Basically from the boss mount to the top of the arm would be helpful. Thanks! Matt Dralle RV-8 #82880 N998RV http://www.mattsrv8.com - Matt's RV-8 Construction Blog ________________________________________________________________________________
From: John Danielson <johnd(at)wlcwyo.com>
Date: Sep 18, 2009
Subject: Louvers
As I recall, they did not have any effect on the CHT's, but I could be wron g. ________________________________ From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server@matro nics.com] On Behalf Of Tailgummer(at)aol.com Sent: Thursday, September 17, 2009 2:20 PM Subject: Re: RV-List: Louvers Ingenious, John! Did these have any effect on your CHT's? John D'Onofrio ________________________________________________________________________________
From: John Danielson <johnd(at)wlcwyo.com>
Date: Sep 18, 2009
Subject: Louvers
I am sorry I don't have a photo. All that I did was take some left over 0.020 aluminum angle and cut it about 1.25" long with an angle cut on one side. I placed these at the aft end of the cowl (right before the exhaust) at about a 45 deg angle, about 1/2" apart at the leading edge of the vortex generators. I only placed a total of 4 of these on the bottom of the cowl. Looks like: Aft end of cowl _______________________ \ / \ / \ / \ / Hope this helps. John Danielson -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of charlie heathco Sent: Thursday, September 17, 2009 9:57 PM Subject: Re: RV-List: Louvers John, could you give some details, maybe pix of those V G's? Charlie ----- Original Message ----- From: "John Danielson" <johnd(at)wlcwyo.com> Sent: Thursday, September 17, 2009 14:22 Subject: RE: RV-List: Louvers I had a problem with higher oil temps back in 2002. I installed vortex generators at the aft end of the cowl opening. This did wonders for my oil temp. and have never had any problems since. John Danielson -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Charlie England Sent: Wednesday, September 16, 2009 7:50 PM Subject: Re: RV-List: Louvers Tracy, Have you seen the stuff on the CAFE web site? http://cafefoundation.org/v2/main_home.php Click the 'research' tab, then 'cafe reports', then 'local flow I, II, & III. II discusses louvers & 'bluff bodies'. Charlie Tracy Crook wrote: > Excellent! Direct before & after results with all else being the same > is the best kind of data. > > I'd be interested in exactly where you mounted the louvers. I've been > assuming that on an RV-8 they would go on either side of the cooling > duct 'trough' on the lower cowl. Is that where you put them? I'm > assuming you used a pair of the Avery type louvers? > > I'll be happy to deal with the low temperatures in winter. > > Tracy Crook > > On Wed, Sep 16, 2009 at 8:51 PM, > wrote: > > I guess I started the latest thread on louvers, so let me throw my > two cents in: I installed them on my 8A after experiencing > > high oil temps. Prior to the louvers, I was running 225 or so on a > hot day. Now, I rarely see in excess of 190. So, then I built > > an RV8 and having similar temperature issues, I installed a pair > of louvers in it as well. Same results, oil temps went down > > dramatically. The only problem with both the planes was getting > the oil temps HIGH enough in winter (I solved that by making > > blanks to install between the inside of the cowl and the louvers). > > > So, I can only say what worked for me. Maybe louvers won't work > for you. > > > Walt > ________________________________________________________________________________
Date: Sep 18, 2009
From: Matt Dralle <dralle(at)matronics.com>
Subject: IO-360 Snorkel Induction Installation Plans...
Dear Listers, I must just be totally missing it, but I've gone through all of my prints twice now and I cannot find anywhere where the installation of the Induction Snorkel for the horizontal intake is described or even shown. I'm guessing its got to be an "OP" drawing of some sort. I would also assume that there would be some written instructions, but I'm not finding these either. I'm just not sure what I'm looking for at this point. Can somebody help a brother out... Matt Dralle RV-8 #82880 N998RV http://www.mattsrv8.com - Matt's RV-8 Construction Blog Engine Baffling... ________________________________________________________________________________
Date: Sep 18, 2009
From: Matt Dralle <dralle(at)matronics.com>
Subject: Re: IO-360 Snorkel Induction Installation Plans...
At 07:55 PM 9/18/2009 Friday, Matt Dralle wrote: >Dear Listers, > >I must just be totally missing it, but I've gone through all of my prints twice now and I cannot find anywhere where the installation of the Induction Snorkel for the horizontal intake is described or even shown. I'm guessing its got to be an "OP" drawing of some sort. I would also assume that there would be some written instructions, but I'm not finding these either. > >I'm just not sure what I'm looking for at this point. Can somebody help a brother out... > >Matt Dralle >RV-8 #82880 N998RV >http://www.mattsrv8.com - Matt's RV-8 Construction Blog >Engine Baffling... Ah, can I get a "what, what!?"... All of the goodies were tucked inside of the K&N filter box that comes with the FAB-HORIZ INDUCTION-1 kit including the plans, instructions, and all the bits and pieces! Those Van's shipping people must be squirrels... $205 for a replacement snorkel I just noticed in the Van's catalog; guess I'd better do this right the first time... Matt Dralle RV-8 #82880 N998RV http://www.mattsrv8.com - Matt's RV-8 Construction Blog There's a REASON they call it "engine BAFFLING"... ________________________________________________________________________________
Date: Sep 19, 2009
From: rv6n(at)optonline.net
Subject: Re: IO-360 Snorkel Induction Installation Plans...
Matt, I think you are correct in assuming it is an OP drawing for the horizontal induction. I don't recall ever seeing plans for anything except the vertical induction. I suppose it is time to call Van's Bob ----- Original Message ----- From: Matt Dralle Date: Friday, September 18, 2009 11:06 pm Subject: RV-List: IO-360 Snorkel Induction Installation Plans... > > > Dear Listers, > > I must just be totally missing it, but I've gone through all of > my prints twice now and I cannot find anywhere where the > installation of the Induction Snorkel for the horizontal intake > is described or even shown. I'm guessing its got to be an "OP" > drawing of some sort. I would also assume that there would be > some written instructions, but I'm not finding these either. > > I'm just not sure what I'm looking for at this point. Can > somebody help a brother out... > > > Matt Dralle > RV-8 #82880 N998RV > http://www.mattsrv8.com - Matt's RV-8 Construction Blog > Engine Baffling... > > > > > > ________________________________________________________________________________
Date: Sep 18, 2009
From: Matt Dralle <dralle(at)matronics.com>
Subject: CB-1002-H Governor Bracket Installation Photos...?
Dear Listers, Van's turned me on to a bracket for the RV-10 called the CB-1002-H which is a bracket for mounting the governor control cable on front mounted governors. Does anyone have some good pictures of how this bracket is installed? Maybe even a scan of the baffling installation OP sheet where the RV-10 baffling is described? Since the IO-390 has a front mounted governor similar to the IO-540 used on the RV-10, some of these baffling pieces seem to work. Any docs you could provide would be most appreciated! Matt Dralle RV-8 #82880 N998RV http://www.mattsrv8.com - Matt's RV-8 Construction Blog Engine Baffling... ________________________________________________________________________________
Subject: Re: O-320 Overheating on Climb Out
From: "camdaddy" <proscllc(at)yahoo.com>
Date: Sep 19, 2009
I've got a Lycoming manual that states 460 is the absolute hottest CHTs should ever be. I've had the same high temps on my 0-320 E2D #3 during hard climbs. Never higher than 435, but I like to keep it below 400 and can easily do that in cruise or by step climbing carefully. Dave Anders has done extensive work regarding this. One of the main issues here is the inside-the-cowl downstream air flow. I have my heater muff and scat tubing blocking clean exit flow out of the cowl. I will soon clean this up and expect good results from that. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=263803#263803 ________________________________________________________________________________
Subject: Re: Loop problem
From: "camdaddy" <proscllc(at)yahoo.com>
Date: Sep 19, 2009
Hey, Charlie. I wonder how your loops have been progressing? When I got my first acro training in an Extra 300L, the military instructors drilled into me to get a feel in my butt for 3 and 4 Gs. In a couple days I knew what they meant and could sense when I was loading the plane to those levels. In my RV that feeling was a little different and I had to re-learn what 3Gs and 4Gs felt like. Now, that along with a sense for the elapsed time I'm taking to get to the top lets me know how the loop will look. I also placed a piece of pinstripe tape on the inside of my canopy at eye level on my left to act as my horizon marker. It's not as good as a wingtip sighting device, but it's a good low-tech solution that's better than nothing. Once I lose sight of the horizon up front, I turn my head left to watch my wing. The tape will tell me when I'm nearing the top and it's time to look "up" and unload the plane. One other thing I did that helped me... I did a bunch of Split- Ss. I would slow the plane to just above stall speed, roll it over, and pull a Split-S. This gave me a good feel for how my loops would finish. -Cam Read this topic online here: http://forums.matronics.com/viewtopic.php?p=263805#263805 ________________________________________________________________________________
Subject: Gear lef fairing scribe lines
From: "bcollinsmn" <bob(at)rvbuildershotline.com>
Date: Sep 19, 2009
Waiting for the skim coat on the last of my emp fairings (top of the rudder, pictures here - http://rvnewsletter.blogspot.com/2009/09/few-tips.html) to cure, I figured I'd start working on the gear leg fairings. Winter is coming and fiberglass epoxy and 10 below temps don't work so well in an unheated hangar. As usual, I ran into a problem right at the beginning. It references cutting out the template and using the molded scribe line to locate it on the fairing. For the life of me, I cannot find anything on either of the gear leg fairings that looks like a scribe line. What's the secret here? Bob Collins RV-7A -------- Bob Collins St. Paul, Minn. RV-7A - Running wires http://rvbuildershotline.com Day job: http://minnesota.publicradio.org/collections/special/columns/news_cut/ Read this topic online here: http://forums.matronics.com/viewtopic.php?p=263879#263879 ________________________________________________________________________________
Date: Sep 19, 2009
Subject: Re: Gear lef fairing scribe lines
From: peter laurence <peterlaurence6(at)gmail.com>
Bob, I just did the gear led fairings for a friend's RV7A.No scribe lines that I could see! Peter Laurence On Sat, Sep 19, 2009 at 7:12 PM, bcollinsmn wrote: > > Waiting for the skim coat on the last of my emp fairings (top of the > rudder, pictures here - > http://rvnewsletter.blogspot.com/2009/09/few-tips.html) to cure, I figured > I'd start working on the gear leg fairings. Winter is coming and fiberglass > epoxy and 10 below temps don't work so well in an unheated hangar. > > As usual, I ran into a problem right at the beginning. It references > cutting out the template and using the molded scribe line to locate it on > the fairing. > > For the life of me, I cannot find anything on either of the gear leg > fairings that looks like a scribe line. > > What's the secret here? > > Bob Collins > RV-7A > > -------- > Bob Collins > St. Paul, Minn. > RV-7A - Running wires > http://rvbuildershotline.com > Day job: > http://minnesota.publicradio.org/collections/special/columns/news_cut/ > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=263879#263879 > > ________________________________________________________________________________
Date: Sep 20, 2009
From: rv6n(at)optonline.net
Subject: Re: Gear lef fairing scribe lines
>From what I remember when I did this, the scribe lines were nearly invisible. They were there but very fine and almost impossible to see. Bob Bales RV6 N954RB ----- Original Message ----- From: bcollinsmn Date: Saturday, September 19, 2009 7:20 pm Subject: RV-List: Gear lef fairing scribe lines > > Waiting for the skim coat on the last of my emp fairings (top of > the rudder, pictures here - > http://rvnewsletter.blogspot.com/2009/09/few-tips.html) to cure, > I figured I'd start working on the gear leg fairings. Winter is > coming and fiberglass epoxy and 10 below temps don't work so > well in an unheated hangar. > > As usual, I ran into a problem right at the beginning. It > references cutting out the template and using the molded scribe > line to locate it on the fairing. > > For the life of me, I cannot find anything on either of the gear > leg fairings that looks like a scribe line. > > What's the secret here? > > Bob Collins > RV-7A > > -------- > Bob Collins > St. Paul, Minn. > RV-7A - Running wires > http://rvbuildershotline.com > Day job: > http://minnesota.publicradio.org/collections/special/columns/news_cut/ > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=263879#263879 > > > > > > > > > > > ________________________________________________________________________________
From: "Bob Collins" <bcollinsrv7a(at)comcast.net>
Subject: Gear lef fairing scribe lines
Date: Sep 19, 2009
Did you use the templates on DWG C3 ( I think it was C3, might've been C2). Apparently you line it up with a scribe line, find the line for your model, and use that to trim. -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of peter laurence Sent: Saturday, September 19, 2009 6:58 PM Subject: Re: RV-List: Gear lef fairing scribe lines Bob, I just did the gear led fairings for a friend's RV7A.No scribe lines that I could see! Peter Laurence On Sat, Sep 19, 2009 at 7:12 PM, bcollinsmn wrote: Waiting for the skim coat on the last of my emp fairings (top of the rudder, pictures here - http://rvnewsletter.blogspot.com/2009/09/few-tips.html) to cure, I figured I'd start working on the gear leg fairings. Winter is coming and fiberglass epoxy and 10 below temps don't work so well in an unheated hangar. As usual, I ran into a problem right at the beginning. It references cutting out the template and using the molded scribe line to locate it on the fairing. For the life of me, I cannot find anything on either of the gear leg fairings that looks like a scribe line. What's the secret here? Bob Collins RV-7A -------- Bob Collins St. Paul, Minn. RV-7A - Running wires http://rvbuildershotline.com Day job: http://minnesota.publicradio.org/collections/special/columns/news_cut/ Read this topic online here: http://forums.matronics.com/viewtopic.php?p=263879#263879 get="_blank">http://www.matronics.com/Navigator?RV-List http://forums.matronics.com le, List Admin. ="_blank">http://www.matronics.com/contribution ________________________________________________________________________________
From: "Bret Smith" <smithhb(at)tds.net>
Subject: Gear lef fairing scribe lines
Date: Sep 19, 2009
Bob, I scratched my head on this too. I ended up just centering the paper template on the fairings (end to end) and cut both ends to the template. Mine turned out great. BTW, not sure if you are using Van's intersection fairings but I bought the fairings from Fairings Etc. and they were perfect! Bret Smith RV-9A N16BL Blue Ridge, GA www.FlightInnovations.com From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of rv6n(at)optonline.net Sent: Saturday, September 19, 2009 8:37 PM Subject: Re: RV-List: Gear lef fairing scribe lines >From what I remember when I did this, the scribe lines were nearly invisible. They were there but very fine and almost impossible to see. Bob Bales RV6 N954RB ----- Original Message ----- From: bcollinsmn Date: Saturday, September 19, 2009 7:20 pm Subject: RV-List: Gear lef fairing scribe lines > > Waiting for the skim coat on the last of my emp fairings (top of > the rudder, pictures here - > http://rvnewsletter.blogspot.com/2009/09/few-tips.html) to cure, > I figured I'd start working on the gear leg fairings. Winter is > coming and fiberglass epoxy and 10 below temps don't work so > well in an unheated hangar. > > As usual, I ran into a problem right at the beginning. It > references cutting out the template and using the molded scribe > line to locate it on the fairing. > > For the life of me, I cannot find anything on either of the gear > leg fairings that looks like a scribe line. > > What's the secret here? > > Bob Collins > RV-7A > > -------- > Bob Collins > St. Paul, Minn. > RV-7A - Running wires > http://rvbuildershotline.com > Day job: > http://minnesota.publicradio.org/collections/special/columns/news_cut/ > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=263879#263879 > > > > > > > > > > > ________________________________________________________________________________
From: David Schaefer <n142ds(at)gmail.com>
Date: Sep 19, 2009
Subject: Jefferson City MO fly-in
8:00 AM - 5:00 PM 09/26/09 The Jefferson City Airport Fly-in on Sept. 26 is a wonderful event for pilots and families in the Missouri region! Free pancake breakfast from 8:00-9:30, followed by free flights for kids, weather and interest permitting (Young Eagles program, ages 8-17). Contact: Bill Elliott, EAA Chapter 429 Pres. | myotis(at)embarqmail.com <http://www.flyincalendar.com/link.cfm?mailto:myotis@embarqmail.com> | 573-291-5093 http://eaa429.org/ <http://www.flyincalendar.com/link.cfm?http://eaa429.org/> David W. Schaefer RV-6A N142DS "Nerdgasm" TMX-IO360 Dual-LightSpeed Plasma IIIs, Hartzell Blended Airfoil, GRT EFIS www.n142ds.com ________________________________________________________________________________
From: "charlie heathco" <cheathco(at)cox.net>
Subject: Re: Loop problem
Date: Sep 19, 2009
Thanks for the pointers Cam. It has been raining here most every day past 2 wks, havent been up. Im suprised to hear that the plane will roll going that slow, would seem like could easily slip into a spin. Charlie ----- Original Message ----- From: "camdaddy" <proscllc(at)yahoo.com> Sent: Saturday, September 19, 2009 07:42 Subject: RV-List: Re: Loop problem Hey, Charlie. I wonder how your loops have been progressing? When I got my first acro training in an Extra 300L, the military instructors drilled into me to get a feel in my butt for 3 and 4 Gs. In a couple days I knew what they meant and could sense when I was loading the plane to those levels. In my RV that feeling was a little different and I had to re-learn what 3Gs and 4Gs felt like. Now, that along with a sense for the elapsed time I'm taking to get to the top lets me know how the loop will look. I also placed a piece of pinstripe tape on the inside of my canopy at eye level on my left to act as my horizon marker. It's not as good as a wingtip sighting device, but it's a good low-tech solution that's better than nothing. Once I lose sight of the horizon up front, I turn my head left to watch my wing. The tape will tell me when I'm nearing the top and it's time to look "up" and unload the plane. One other thing I did that helped me... I did a bunch of Split- Ss. I would slow the plane to just above stall speed, roll it over, and pull a Split-S. This gave me a good feel for how my loops would finish. -Cam Read this topic online here: http://forums.matronics.com/viewtopic.php?p=263805#263805 ________________________________________________________________________________
Date: Sep 19, 2009
Subject: Re: Gear lef fairing scribe lines
From: peter laurence <peterlaurence6(at)gmail.com>
I cut the template and positioned it were I thought it should go. However, there are six RVs within a few hundred feet of my hanger, and I was able to pull the pants and intersection fairings off and make a few measurements. Peter On Sat, Sep 19, 2009 at 8:34 PM, Bob Collins wrote: > Did you use the templates on DWG C3 ( I think it was C3, might've been > C2). Apparently you line it up with a scribe line, find the line for your > model, and use that to trim. > > -----Original Message----- > *From:* owner-rv-list-server(at)matronics.com [mailto: > owner-rv-list-server(at)matronics.com] *On Behalf Of *peter laurence > *Sent:* Saturday, September 19, 2009 6:58 PM > *To:* rv-list(at)matronics.com > *Subject:* Re: RV-List: Gear lef fairing scribe lines > > Bob, > I just did the gear led fairings for a friend's RV7A.No scribe lines that I > could see! > > Peter Laurence > > On Sat, Sep 19, 2009 at 7:12 PM, bcollinsmn wrote: > >> >> Waiting for the skim coat on the last of my emp fairings (top of the >> rudder, pictures here - >> http://rvnewsletter.blogspot.com/2009/09/few-tips.html) to cure, I >> figured I'd start working on the gear leg fairings. Winter is coming and >> fiberglass epoxy and 10 below temps don't work so well in an unheated >> hangar. >> >> As usual, I ran into a problem right at the beginning. It references >> cutting out the template and using the molded scribe line to locate it on >> the fairing. >> >> For the life of me, I cannot find anything on either of the gear leg >> fairings that looks like a scribe line. >> >> What's the secret here? >> >> Bob Collins >> RV-7A >> >> -------- >> Bob Collins >> St. Paul, Minn. >> RV-7A - Running wires >> http://rvbuildershotline.com >> Day job: >> http://minnesota.publicradio.org/collections/special/columns/news_cut/ >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=263879#263879 >> >> >> >> >> >> >> >> ========== >> get="_blank">http://www.matronics.com/Navigator?RV-List >> ========== >> http://forums.matronics.com >> ========== >> le, List Admin. >> ="_blank">http://www.matronics.com/contribution >> ========== >> >> >> >> > * > > href="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/Navigator?RV-List > href="http://forums.matronics.com">http://forums.matronics.com > href="http://www.matronics.com/contribution">http://www.matronics.com/c* > > * > > * > > ________________________________________________________________________________
Subject: Re: Loop problem
From: "camdaddy" <proscllc(at)yahoo.com>
Date: Sep 19, 2009
It will roll over just fine. It's slow... kinda wallows over, but not bad. Don't let it get too slow and it CAN'T spin b/c for a spin to happen it needs yaw to couple with the stall. Keep the bubble centered and the plane unloaded (stick-wise, I mean, not cargo-wise)... you'll be fine. In fact, I have to really work to get my -4 to spin. It will do it, but I have to hold pro-spin inputs for awhile. Once it spins and I am done, I give the PARE recovery inputs and it pops right out without hesitation. Even with a back seat passenger. The side-by-side RVs I've flown seem to want to spin easier than the -4s I've flown. But I wouldn't be concerned about them being "stubborn" in the spin. But do only what you're comfortable with and listen to that all-important "little voice". ...and keep me posted. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=263915#263915 ________________________________________________________________________________
From: "charlie heathco" <cheathco(at)cox.net>
Subject: Re: Loop problem
Date: Sep 19, 2009
Ok, I am itchi8ng to get up, maybe a window some time tomorrow ----- Original Message ----- From: "camdaddy" <proscllc(at)yahoo.com> Sent: Saturday, September 19, 2009 21:47 Subject: RV-List: Re: Loop problem It will roll over just fine. It's slow... kinda wallows over, but not bad. Don't let it get too slow and it CAN'T spin b/c for a spin to happen it needs yaw to couple with the stall. Keep the bubble centered and the plane unloaded (stick-wise, I mean, not cargo-wise)... you'll be fine. In fact, I have to really work to get my -4 to spin. It will do it, but I have to hold pro-spin inputs for awhile. Once it spins and I am done, I give the PARE recovery inputs and it pops right out without hesitation. Even with a back seat passenger. The side-by-side RVs I've flown seem to want to spin easier than the -4s I've flown. But I wouldn't be concerned about them being "stubborn" in the spin. But do only what you're comfortable with and listen to that all-important "little voice". ...and keep me posted. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=263915#263915 ________________________________________________________________________________
From: "Dale Walter" <dale1rv6(at)comcast.net>
Subject: Re: Loop problem
Date: Sep 20, 2009
I would suggest at least a starting altitude of 4,000 AGL for your introductory split S. 5,000 ft would be even safer. Dale RV6a 1230 hrs GRT S200 0-360 Hartzell -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of charlie heathco Sent: Saturday, September 19, 2009 11:47 PM Subject: Re: RV-List: Re: Loop problem Ok, I am itchi8ng to get up, maybe a window some time tomorrow ----- Original Message ----- From: "camdaddy" <proscllc(at)yahoo.com> Sent: Saturday, September 19, 2009 21:47 Subject: RV-List: Re: Loop problem It will roll over just fine. It's slow... kinda wallows over, but not bad. Don't let it get too slow and it CAN'T spin b/c for a spin to happen it needs yaw to couple with the stall. Keep the bubble centered and the plane unloaded (stick-wise, I mean, not cargo-wise)... you'll be fine. In fact, I have to really work to get my -4 to spin. It will do it, but I have to hold pro-spin inputs for awhile. Once it spins and I am done, I give the PARE recovery inputs and it pops right out without hesitation. Even with a back seat passenger. The side-by-side RVs I've flown seem to want to spin easier than the -4s I've flown. But I wouldn't be concerned about them being "stubborn" in the spin. But do only what you're comfortable with and listen to that all-important "little voice". ...and keep me posted. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=263915#263915 ________________________________________________________________________________
Subject: Re: Loop problem
Date: Sep 20, 2009
From: jvanlaak(at)aol.com
Two suggestions: First, you may find that making a level, coordinated roll just above stall is actually quite difficult.??Instead, consider?starting at a more "normal" speed like 80 and lifting the nose 20 degrees before rolling you end up with the same condition - inverted at about 60 - with more control authority and less adverse yaw.? The nose wants to fall quickly at low speeds even when "unloaded" especially as you go through knife edge.? Raising the nose give you the room for that to occur before seeing the horizon inverted to confirm you in fact got through 180 degrees of roll.? Otherwise you could find the windshield full of ground and no idea how far you rolled and what direction is the shortest one to right side up. Second, pay attention to CG.? One of the most common mistakes in aviation is to neglect the effect of cg on stalling and spinning characteristics.? When you read somebody telling how hard a Cessna 172 is to stall you see that they only attempt the maneuver with the back seat empty (I think by POH restriction).? But if they happened to inadvertently stall with the seats and baggage area full they would find an entirely different result.? In the case of RVs, the empty CGs vary wildly depending on engine and especially prop (a CSP versus wood prop is huge) and of course the tandems can change greatly with who is sitting where. Explore spinning and other new maneuvers with a forward CG and lots of altitude. Jim -----Original Message----- From: charlie heathco <cheathco(at)cox.net> Sent: Sat, Sep 19, 2009 11:47 pm Subject: Re: RV-List: Re: Loop problem Ok, I am itchi8ng to get up, maybe a window some time tomorrow ----- Original Message ----- From: "camdaddy" <proscllc(at)yahoo.com> Sent: Saturday, September 19, 2009 21:47 Subject: RV-List: Re: Loop problem It will roll over just fine. It's slow... kinda wallows over, but not bad. Don't let it get too slow and it CAN'T spin b/c for a spin to happen it needs yaw to couple with the stall. Keep the bubble centered and the plane unloaded (stick-wise, I mean, not cargo-wise)... you'll be fine. In fact, I have to really work to get my -4 to spin. It will do it, but I have to hold pro-spin inputs for awhile. Once it spins and I am done, I give the PARE recovery inputs and it pops right out without hesitation. Even with a back seat passenger. The side-by-side RVs I've flown seem to want to spin easier than the -4s I've flown. But I wouldn't be concerned about them being "stubborn" in the spin. But do only what you're comfortable with and listen to that all-important "little voice". ...and keep me posted. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=263915#263915 -Matt Dralle, List Admin. ________________________________________________________________________________
Date: Sep 20, 2009
From: Matt Dralle <dralle(at)matronics.com>
Subject: Re: CB-1002-H Governor Bracket Installation Photos...?
Thank you for the info, Bill. Looks like the McCauley governor is over 1" taller than the PCU5000. That would explain why I've been having issues with interference with the intake. I came up with a bracket yesterday after 5 tries that seems to work pretty well. On the good side, I'm now getting full throw on the governor and there is no binding whatsoever. In fact, its so free that the spring always pulls it to High RPM setting if I don't have the drag-lock on the throttle quadrant at least a little tight. Both of these are improvements over the Van's bracket. On the downside, the pushrod is just barely clearing the intake's upper inboard corner. I haven't actually mounted the intake yet, so its still too soon to tell the full impact. Speaking of the intake, when I push it into place, its bumping into the main mounting screw busing on the alternator. I've got the standard 60a internally regulated unit from Van's. I'm estimating that I'm going to have to put about a 1/4" deep "channel" into the top right side of the fiberglass intake to get it to fit up onto the throttle body. I wonder what impact that will have on the designed "airflow" of the intake...? There is also a strut that came with the alternator that goes from the front of the alternator bracket to a mounting ear on the starter. There's no way this will fit on with the fiberglass intake in place. I wonder if I can leave it off? I've got the Skytec Inline starter and I already had to cut one of the unused lower mounting ears off of it because it completely interfered with the intake. Man, there sure are a lot of "issues" getting the front part of this IO-390 installed... Is it really that much different in the front than the IO-360? I've read a couple of places where the IO-390 is "a bolt in replacement for the IO-360". Well, yeah, it bolts on, but the front mounted governor and slightly different placement of the alternator and starter make for a lot of custom modifications. Buyer beware. I'll post some pictures of my governor bracket later today if I decide its really going to work. Matt Dralle RV-8 #82880 N998RV http://www.mattsrv8.com FWF Baffling and Intake... At 06:46 PM 9/19/2009 Saturday, you wrote: >Hello Matt, > > > >The dimensions are indicated in the in the link below. It took three attempts to get the correct prop governor drive ratio and you can certainly use my name to get specs from the latest unit they shipped to me -- excellent folks to deal with. I purchased the governor from Aero Technoligies for $1235...will provide a scanned invoice detailing P/N & S/N, if interested. A friend with a recently first-light RV-7A (BPE 390) purchased a governor from same source (& price) -- no issues whatsoever using. > ><http://www.pcu5000.com/pcu5000x_spec.pdf>http://www.pcu5000.com/pcu5000x_spec.pdf > >As for using stainless steel bracket...it was the strongest with the least weight and no drawing was produced. It was trial & error method when it came to deciding where to drill the holes -- will explain further should you wish to discuss...913-271-0988. > >I hope you found the info on Marc's site helpfull as he really hopes that the info will be helpful to other 390 owners. BTW, I really love this engine...very smooth, powerful and FAST. You will be very happy. Allen has several hours in my plane and hopefully provided his experience. > >Have a great weekend, > >Bill > > > > >----- Original Message ----- >From: "Matt Dralle" <dralle(at)matronics.com> >To: rv7-list(at)matronics.com >Sent: Saturday, September 19, 2009 12:24:29 PM GMT -06:00 US/Canada Central >Subject: RV7-List: Re: CB-1002-H Governor Bracket Installation Photos...? > >--> RV7-List message posted by: "Matt Dralle" > >Hi Bill, > >Do you have a 3D drawing of the bracket you made? Why did you choose steel instead of aluminum? > >Your governor looks a lot shorter than the McCauley. Do you have a 3D drawing of it, by chance? What is the exact model number? What's the height from the boss to the control arm? Where'd you get it from? > >Thanks! > >Matt Dralle >RV-8 #82880 N998RV >http://www.mattsrv8.com > > >wgill10(at)comcast.net wrote: >> Hello Matt, >> >> I didn't use this bracket...made my own. If interested, Go to Marc's site (www.IO-390.com (http://www.IO-390.com)) and see what I did for the governor bracket and front baffles for the front mounted governor pad. Additionally, I could send some higher resolution pictures...just let me know. I have NEVER had any high temp issues...a very fast airplane as well. >> >> FAB Air box: http://www.io-390.com/IO-390.com/AFP_Servo.html (http://www.io-390.com/IO-390.com/AFP_Servo.html) >> Prop Gov Cable/bracket: http://www.io-390.com/IO-390.com/Prop_Gov.html (http://www.io-390.com/IO-390.com/Prop_Gov.html) >> Baffles: http://www.io-390.com/IO-390.com/Baffles_2.html (http://www.io-390.com/IO-390.com/Baffles_2.html) >> >> Good luck, >> >> Bill >> RV-7 N151WP >> BPE IO-390 w/AFP >> >> >> --- ________________________________________________________________________________
Date: Sep 20, 2009
From: Matt Dralle <dralle(at)matronics.com>
Subject: Front Mounted Governor vs. Rear Mounted Governor...
I just discovered something very interesting. The gear ratio is different between a Front mounted governor and a Rear mounted governor - .947 to 1 (front) vs. .866 to 1 (rear). So that means that the McCauley governor that I have that I originally purchased for use with and O-360 won't even work with the IO-390. This page from the PCU5000 web site is very informative: http://www.pcu5000.com/pcu5000x.htm It details the various ratios and what not. I also found a PDF on the dimensions of the MT governor that Van's sells: http://www.mt-propeller.com/pdf/manuals/e-1048.pdf This MT governor is also 1" shorter than the McCauley governor similar to the PCU5000: http://www.pcu5000.com/pcu5000x_spec.pdf In this picture of the PCU5000: http://www.pcu5000.com/index_i/hmpg_pic.gif the PCU5000 shows an auxiliary control arm that might be very helpful in pushing the control cable out of the way of the fiberglass intake. Although, I think that just moving the control arm in by 1" compared to the McCauley is going to be plenty. At any rate, I've ordered a PCU5000X number "P-520-029/A-947" for my RV-8/IO-390 combination so hopefully I can move forward on this project... Matt Dralle RV-8 #82880 N998RV http://www.mattsrv8.com Engine Baffling... ________________________________________________________________________________
From: "emrath" <emrath(at)comcast.net>
Subject: Matching Powder Coating on Van's product
Date: Sep 20, 2009
Listers, Does anyone have a spray can or two of Cardinal A-4108-GR230 the don't need and would be interested in selling? It appears I'd have to purchase 12 cans from Cardinal which is way more than I need. The touch-up from Van's is not sufficient for my needs. Alternatively, does anyone know of another paint source that might be a close match to the color? Marty in Nashville TN RV-6A about done painting. ________________________________________________________________________________
Date: Sep 20, 2009
From: Charlie England <ceengland(at)bellsouth.net>
Subject: DIY static port
This is for the guys that are as cheap as me (I won't pay for the local channels on satellite). Many years ago Kevin Horton clued me in on the need for a raised static port on the 1st RV that I owned. I was able to add it to the existing a/c by cutting the head off an aluminum pop rivet & gluing it over the existing flush port. For the -7, I took a look at some 3/16" pop rivets I have on hand. The diameter works for 1/4" polyethylene tubing, but I didn't like the size of the hole with after the stem was removed. (We've got mud daubers here in MS that will plug virtually any size opening.) So, I dug through a jar of random 'floor sweeping' rivets I acquired somewhere. A universal head 3/16" looked good, if I could get a hole through the center. My neighbor has a lathe, but I decided to try my drill press 1st. I used a 1/16" bit & put the rivet in block with a hole just bigger than its shank. A little Boelube & taking my time got me a hole through the middle of the rivet. I did have to hold the rivet head with my fingers to keep it from spinning. (Professional Scrounger at work; don't try this at home, etc) The item in the photo is my prototype; the working article is a bit longer to better hold the tubing. Oh, and by using a bit of carefully applied heat from a heat gun, you can put a 90 degree bend in polyethylene tubing to get it heading in the right direction after it leaves the rivet. Charlie ________________________________________________________________________________
From: Michael Kraus <n223rv(at)wolflakeairport.net>
Subject: Re: Matching Powder Coating on Van's product
Date: Sep 20, 2009
Vans color match (light grey powdercoat) is a srandard color from PPG - DCC92783 Pearl Gray Sent from my iPhone On Sep 20, 2009, at 8:59 PM, "emrath" wrote: > > Listers, > Does anyone have a spray can or two of Cardinal A-4108-GR230 the > don't need > and would be interested in selling? It appears I'd have to > purchase 12 > cans from Cardinal which is way more than I need. The touch-up from > Van's is > not sufficient for my needs. Alternatively, does anyone know of > another > paint source that might be a close match to the color? > > Marty in Nashville TN > RV-6A about done painting. > > ________________________________________________________________________________
Date: Sep 20, 2009
From: Matt Dralle <dralle(at)matronics.com>
Subject: Painting The Baffling...
Dear Listers, I had been planning on black anodizing the various engine baffling pieces in keeping with my black-n-chrome theme under the hood. But I'm noticing that the pieces are getting pretty scratched up during all of this extra fitting that's necessary for the IO-390. Since the pieces can't be run through a surfacer first because of the bends, I'm rethinking how good anodizing is really going to look. I know we're not suppose to power coat the 2024-T3 because the curing heat required can un-T3 the 2024, but does it really matter for the baffling? Its not really structural, per say. And if power coating is alright, what effects will the engine compartment heat have on the power coating? There's probably a high-temp power coat, but it would likely require a higher curing temp, and that get's us back to the first sentence of this paragraph... Power coating the baffling would definitely look pretty cool. Has anyone ever chromed their baffling? That would look super cool. Can you chrome 2024-T3? How much would that cost compared to power coating? Am I fussing too much under the hood? ;-) Matt Dralle RV-8 #82880 N998RV http://www.mattsrv8.com FWF Baffling, Intake, and Governor... ________________________________________________________________________________
Date: Sep 20, 2009
From: Darrell Reiley <lifeofreiley2003(at)yahoo.com>
Subject: Re: Matching Powder Coating on Van's product
Tractor Supply Co. Ford Tractor Gray matched very nicely for me, they sell it in a rattle can. Darrell --- On Sun, 9/20/09, emrath wrote: > From: emrath <emrath(at)comcast.net> > Subject: RV-List: Matching Powder Coating on Van's product > To: rv-list(at)matronics.com > Date: Sunday, September 20, 2009, 7:59 PM > "emrath" > > Listers, > Does anyone have a spray can or two of Cardinal > A-4108-GR230 the don't need > and would be interested in selling? It appears > I'd have to purchase 12 > cans from Cardinal which is way more than I need. The > touch-up from Van's is > not sufficient for my needs. Alternatively, does > anyone know of another > paint source that might be a close match to the color? > > Marty in Nashville TN > RV-6A about done painting. > > > > Forum - > FAQ, > - MATRONICS WEB FORUMS - > List Contribution Web Site - > -Matt > Dralle, List Admin. > > > > ________________________________________________________________________________
Date: Sep 20, 2009
From: Hadley Heinrichs <rvhad(at)yahoo.com>
Subject: Re: Rotary powered RV-8 Cooling test
Tracy, you might want to use a cowl flap to pull more air out...look on the EGG site for specs. the volume of air increased by 80%, brought the numbers down if i recall properly. cheers, Had ________________________________ From: Tracy Crook <tracy(at)rotaryaviation.com> Sent: Wednesday, September 16, 2009 3:41:41 PM Subject: RV-List: Re: Rotary powered RV-8 Cooling test Thanks for all the encouragement guys. Here's an update on the testing. Been thinking over what to do about the cooling on the 20B rotary powered RV-8. The indications are that I'm getting too much pressure under the cowl but that was only a guess. Without doing a number of time consuming pressure surveys or chopping up the cowl there was no way to be sure it was not something else like too small oil cooler and radiator, inlet diffusers not working as well as I had hoped, inlet shape not right (they had very sharp lips which might be causing separation) or some other unknown. Time is limited before I leave on vacation and I really needed to know the answer before I do. So, last night I made the decision to fly the -8 one more time - This time Without the cowl on. Wish there was someone around to get a pix, must have looked pretty strange. Secured anything that might get blown loose with tie wraps and did the deed. Whoo Hoo! Oil temp 147, coolant temp 161. This on a hot day (92 deg OAT). With the cowl on, they never went below 200 and hovered around 210 most of the time at low throttle. They went up rapidly with more throttle. Obvious conclusion is that I need a better path for the air to leave the cowl. Have read with interest the results of some Lycoming RVs with high oil temps that fixed the problem with louvers (on bottom?) of cowl. Some say they worked great, others had less than good results so not sure that is the answer but ordered a set if nothing else occurs to me. The airplane felt a little draggier , down about 15 MPH at the low throttle setting I used for test so this should be a worst case test. The wheel pants and main gear intersection fairings are also off. Did some brief full throttle climbs and temps stayed under control, oil never exceeding 160 F. Climb is awesome with a deck angle so high it was uncomfortable. Was looking hard at temps so did not note the ROC but it was more than anything else I've flown. My 13B powered RV-4 goes 2500 FPM on a standard day. Tracy Crook __________________________________________________ ________________________________________________________________________________
Date: Sep 21, 2009
From: wgill10(at)comcast.net
Subject: Re: Front Mounted Governor vs. Rear Mounted Governor...
Hello Matt, I installed the offset arm as well, but found that I needed an additional 0 .5 inch offset -- fabicated from .5 inch aluminum stock. You might find the attached photos helpful. Best regards, Bill ----- Original Message ----- From: "Matt Dralle" <dralle(at)matronics.com> Sent: Sunday, September 20, 2009 2:03:30 PM GMT -06:00 US/Canada Central Subject: RV-List: Front Mounted Governor vs. Rear Mounted Governor... I just discovered something very interesting. =C2-The gear ratio is diffe rent between a Front mounted governor and a Rear mounted governor - .947 to 1 (front) vs. .866 to 1 (rear). =C2-So that means that the McCauley gove rnor that I have that I originally purchased for use with and O-360 won't e ven work with the IO-390. =C2-This page from the PCU5000 web site is very informative: =C2-=C2- =C2- =C2- =C2-http://www.pcu5000.com/pcu5000x.htm It details the various ratios and what not. I also found a PDF on the dimensions of the MT governor that Van's sells: =C2-=C2- =C2- =C2- =C2-http://www.mt-propeller.com/pdf/manuals/e- 1048.pdf This MT governor is also 1" shorter than the McCauley governor similar to t he PCU5000: =C2-=C2- =C2- =C2- =C2-http://www.pcu5000.com/pcu5000x_spec.pdf In this picture of the PCU5000: =C2-=C2- =C2- =C2- =C2-http://www.pcu5000.com/index_i/hmpg_pic.gi f the PCU5000 shows an auxiliary control arm that might be very helpful in pu shing the control cable out of the way of the fiberglass intake. =C2-Alth ough, I think that just moving the control arm in by 1" compared to the McC auley is going to be plenty. At any rate, I've ordered a PCU5000X number "P-520-029/A-947" for my RV-8/I O-390 combination so hopefully I can move forward on this project... Matt Dralle RV-8 #82880 N998RV http://www.mattsrv8.com Engine Baffling... =========== =========== MS - =========== e - =C2- =C2- =C2- =C2- =C2--Matt Dralle, List Admin. =========== ________________________________________________________________________________
From: "Jim" <jjewell(at)telus.net>
Subject: Re: Painting The Baffling...
Date: Sep 20, 2009
Matt, Due to the weather the baffling sees I chose to use paint. With an eye towards keeping weigh down I put on just enough to cover. Aside from the heating issue powder coating tend to be thicker than spay paint. Also I think the spray paint can be touched up easier. Jim in Kelowna ----- Original Message ----- From: "Matt Dralle" <dralle(at)matronics.com> ; Sent: Sunday, September 20, 2009 8:02 PM Subject: RV-List: Painting The Baffling... > > > Dear Listers, > > I had been planning on black anodizing the various engine baffling pieces > in keeping with my black-n-chrome theme under the hood. But I'm noticing > that the pieces are getting pretty scratched up during all of this extra > fitting that's necessary for the IO-390. Since the pieces can't be run > through a surfacer first because of the bends, I'm rethinking how good > anodizing is really going to look. > > I know we're not suppose to power coat the 2024-T3 because the curing heat > required can un-T3 the 2024, but does it really matter for the baffling? > Its not really structural, per say. And if power coating is alright, what > effects will the engine compartment heat have on the power coating? > There's probably a high-temp power coat, but it would likely require a > higher curing temp, and that get's us back to the first sentence of this > paragraph... Power coating the baffling would definitely look pretty > cool. > > Has anyone ever chromed their baffling? That would look super cool. Can > you chrome 2024-T3? How much would that cost compared to power coating? > > Am I fussing too much under the hood? ;-) > > Matt Dralle > RV-8 #82880 N998RV > http://www.mattsrv8.com > FWF Baffling, Intake, and Governor... > > > Checked by PC Tools AntiVirus (6.0.0.19 - 10.004.090). > http://www.pctools.com/free-antivirus/ Checked by PC Tools AntiVirus (6.0.0.19 - 10.004.090). http://www.pctools.com/free-antivirus/ ________________________________________________________________________________
From: Richard McBride <rick.mcbride(at)me.com>
Subject: Re: Painting The Baffling...
Date: Sep 21, 2009
Matt, I powder coated the baffling on my -8 and after 500 hours and five years have had absolutely no problem. I don't recall but I'm pretty sure it was not a high-temp coating. Rick McBride On Sep 20, 2009, at 11:02 PM, Matt Dralle wrote: > > > Dear Listers, > > I had been planning on black anodizing the various engine baffling > pieces in keeping with my black-n-chrome theme under the hood. But > I'm noticing that the pieces are getting pretty scratched up during > all of this extra fitting that's necessary for the IO-390. Since > the pieces can't be run through a surfacer first because of the > bends, I'm rethinking how good anodizing is really going to look. > > I know we're not suppose to power coat the 2024-T3 because the > curing heat required can un-T3 the 2024, but does it really matter > for the baffling? Its not really structural, per say. And if power > coating is alright, what effects will the engine compartment heat > have on the power coating? There's probably a high-temp power coat, > but it would likely require a higher curing temp, and that get's us > back to the first sentence of this paragraph... Power coating the > baffling would definitely look pretty cool. > > Has anyone ever chromed their baffling? That would look super > cool. Can you chrome 2024-T3? How much would that cost compared to > power coating? > > Am I fussing too much under the hood? ;-) > > Matt Dralle > RV-8 #82880 N998RV > http://www.mattsrv8.com > FWF Baffling, Intake, and Governor... > > ________________________________________________________________________________
Date: Sep 21, 2009
Subject: Re: Painting The Baffling...
From: peter laurence <peterlaurence6(at)gmail.com>
Matt, My two cents. If you really need to paint--- I would etch, chromic convert ( "Alodine"). Shoot a two part epoxy primer, and paint. You did do this for the whole plane did you not? This should be good for 2000 Hours. Peter > Dear Listers, > > I had been planning on black anodizing the various engine baffling pieces > in keeping with my black-n-chrome theme under the hood. But I'm noticing > that the pieces are getting pretty scratched up during all of this extra > fitting that's necessary for the IO-390. Since the pieces can't be run > through a surfacer first because of the bends, I'm rethinking how good > anodizing is really going to look. > > I know we're not suppose to power coat the 2024-T3 because the curing heat > required can un-T3 the 2024, but does it really matter for the baffling? > Its not really structural, per say. And if power coating is alright, what > effects will the engine compartment heat have on the power coating? There's > probably a high-temp power coat, but it would likely require a higher curing > temp, and that get's us back to the first sentence of this paragraph... > Power coating the baffling would definitely look pretty cool. > > Has anyone ever chromed their baffling? That would look super cool. Can > you chrome 2024-T3? How much would that cost compared to power coating? > > Am I fussing too much under the hood? ;-) > > Matt Dralle > RV-8 #82880 N998RV > http://www.mattsrv8.com > FWF Baffling, Intake, and Governor... > > ________________________________________________________________________________
Date: Sep 21, 2009
Subject: Re: Matching Powder Coating on Van's product
From: Marty Santic <marty.santic(at)gmail.com>
It is also listed as an item in Van's Accessories Catalog. On Sun, Sep 20, 2009 at 9:16 PM, Michael Kraus wrote: > > Vans color match (light grey powdercoat) is a srandard color from PPG - > DCC92783 Pearl Gray > > Sent from my iPhone > > On Sep 20, 2009, at 8:59 PM, "emrath" wrote: > >> >> Listers, >> Does anyone have a spray can or two of Cardinal A-4108-GR230 the don't >> need >> and would be interested in selling? It appears I'd have to purchase 12 >> cans from Cardinal which is way more than I need. The touch-up from Van's >> is >> not sufficient for my needs. Alternatively, does anyone know of another >> paint source that might be a close match to the color? >> >> Marty in Nashville TN >> RV-6A about done painting. >> >> >> >> >> >> > > -- Marty Santic ----- W9EAA My RV-12 (Light Sport Aircraft) Build Log - http://www.martysrv12.blogspot.com/ ________________________________________________________________________________
Subject: Painting the Baffling...
Date: Sep 21, 2009
From: grenwis(at)aol.com
Matt, I paid $60 and had my baffling powder coated black.? I had the shop just add my parts to another job they were doing to keep the costs down.? Five years later and no cracks and?no scratches.? The powder coating really looks good on those parts.? I don't think the heat treat is a big concern. Rick Grenwis RV-6A Denver, CO ________________________________________________________________________________
From: "Chuck Daus" <dauscj(at)nb.net>
Subject: Painting The Baffling...
Date: Sep 21, 2009
Matt, There are some low e (low energy) powders on the market that will cure at less than 300 deg F. So at these temps is should not artificially age your aluminum. The powder manufactures will recommend you not exceed these temps in the field though. I have powdered many parts that exceed these temps and never had any issues except exhaust systems and even with them only the 1st couple of inches fail. If you have any other questions about powdercaoting I will do my best to answer. I have been powdercoating for about 10 years professionally. Chuck -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Matt Dralle Sent: Sunday, September 20, 2009 11:02 PM rv10-list(at)matronics.com Subject: RV-List: Painting The Baffling... Dear Listers, I had been planning on black anodizing the various engine baffling pieces in keeping with my black-n-chrome theme under the hood. But I'm noticing that the pieces are getting pretty scratched up during all of this extra fitting that's necessary for the IO-390. Since the pieces can't be run through a surfacer first because of the bends, I'm rethinking how good anodizing is really going to look. I know we're not suppose to power coat the 2024-T3 because the curing heat required can un-T3 the 2024, but does it really matter for the baffling? Its not really structural, per say. And if power coating is alright, what effects will the engine compartment heat have on the power coating? There's probably a high-temp power coat, but it would likely require a higher curing temp, and that get's us back to the first sentence of this paragraph... Power coating the baffling would definitely look pretty cool. Has anyone ever chromed their baffling? That would look super cool. Can you chrome 2024-T3? How much would that cost compared to power coating? Am I fussing too much under the hood? ;-) Matt Dralle RV-8 #82880 N998RV http://www.mattsrv8.com FWF Baffling, Intake, and Governor... ________________________________________________________________________________
Date: Sep 21, 2009
Subject: Re: Rotary powered RV-8 Cooling test
From: Tracy Crook <tracy(at)rotaryaviation.com>
I have cut out the bottom of the cooling exit ramp, Installed a hinge at forward edge and filled in the sides of the ramp to form a cowl flap. It helped a little but not the final solution. Also tried the VGs on trailing edge of cooling exit but saw very little effect. Question for you guys who installed the louvers. Did you install them on the bottom of the cooling exit ramp or on either side of it? Tracy Crook On Sun, Sep 20, 2009 at 11:14 PM, Hadley Heinrichs wrote: > Tracy, > > you might want to use a cowl flap to pull more air out...look on the EGG > site for specs. the volume of air increased by 80%, brought the numbers > down if i recall properly. > > cheers, > > Had > > > ------------------------------ > *From:* Tracy Crook > *To:* rv-list(at)matronics.com > *Sent:* Wednesday, September 16, 2009 3:41:41 PM > *Subject:* RV-List: Re: Rotary powered RV-8 Cooling test > > Thanks for all the encouragement guys. Here's an update on the testing. > > Been thinking over what to do about the cooling on the 20B rotary powered > RV-8. The indications are that I'm getting too much pressure under the cowl > but that was only a guess. Without doing a number of time consuming > pressure surveys or chopping up the cowl there was no way to be sure it was > not something else like too small oil cooler and radiator, inlet diffusers > not working as well as I had hoped, inlet shape not right (they had very > sharp lips which might be causing separation) or some other unknown. > > Time is limited before I leave on vacation and I really needed to know the > answer before I do. So, last night I made the decision to fly the -8 one > more time - This time Without the cowl on. Wish there was someone around to > get a pix, must have looked pretty strange. > > Secured anything that might get blown loose with tie wraps and did the > deed. Whoo Hoo! Oil temp 147, coolant temp 161. This on a hot day (92 deg > OAT). With the cowl on, they never went below 200 and hovered around 210 > most of the time at low throttle. They went up rapidly with more throttle. > > Obvious conclusion is that I need a better path for the air to leave the > cowl. Have read with interest the results of some Lycoming RVs with high > oil temps that fixed the problem with louvers (on bottom?) of cowl. Some > say they worked great, others had less than good results so not sure that is > the answer but ordered a set if nothing else occurs to me. > > The airplane felt a little draggier , down about 15 MPH at the low > throttle setting I used for test so this should be a worst case test. The > wheel pants and main gear intersection fairings are also off. Did some > brief full throttle climbs and temps stayed under control, oil never > exceeding 160 F. Climb is awesome with a deck angle so high it was > uncomfortable. Was looking hard at temps so did not note the ROC but it was > more than anything else I've flown. My 13B powered RV-4 goes 2500 FPM on a > standard day. > > Tracy Crook > > * > > > * > > ________________________________________________________________________________
Date: Sep 21, 2009
From: rveighta(at)comcast.net
Subject: Re: Rotary powered RV-8 Cooling test
Tracy, I installed my cooling louvers on each side of the exit ramp. Walt Shipley From: "Tracy Crook" <tracy(at)rotaryaviation.com> Sent: Monday, September 21, 2009 1:01:56 PM GMT -05:00 US/Canada Eastern Subject: Re: RV-List: Re: Rotary powered RV-8 Cooling test I have cut out the bottom of the cooling exit ramp, Installed a hinge at fo rward edge and filled in the sides of the ramp to form a cowl flap.=C2- I t helped a little but not the final solution.=C2- Also tried the VGs on t railing edge of cooling exit but saw very little effect. Question for you guys who installed the louvers.=C2- Did you install them on the bottom of the cooling exit ramp or on either side of it?=C2- Tracy Crook On Sun, Sep 20, 2009 at 11:14 PM, Hadley Heinrichs < rvhad(at)yahoo.com > wrot e: Tracy, you might want to use a cowl flap to pull more air out...look on the EGG si te for specs.=C2- the volume of air increased by 80%, brought the numbers down if i recall properly. cheers, Had From: Tracy Crook < tracy(at)rotaryaviation.com > Sent: Wednesday, September 16, 2009 3:41:41 PM Subject: RV-List: Re: Rotary powered RV-8 Cooling test Thanks for all the encouragement guys. Here's an update on the testing. Been thinking over what to do about the cooling on the 20B rotary powered R V-8.=C2- The indications are that I'm getting too much pressure under the cowl but that was only a guess.=C2- Without doing a number of time consu ming pressure surveys or chopping up the cowl there was no way to be sure i t was not something else like too small oil cooler and radiator,=C2- inle t diffusers not working as well as I had hoped, inlet shape not right (they had very sharp lips which might be causing separation) or some other unkno wn. Time is limited before I leave on vacation and I really needed to know the answer before I do.=C2- So, last night I made the decision to fly the -8 one more time - This time Without the cowl on.=C2- Wish there was someone around to get a pix, must have looked pretty strange. =C2-Secured anything that might get blown loose with tie wraps and did th e deed.=C2- Whoo Hoo! Oil temp 147, coolant temp 161.=C2- This on a hot day (92 deg OAT). With the cowl on, they never went below 200 and hovered around 210 most of the time at low throttle. They went up rapidly with more throttle. =C2-=C2- Obvious conclusion is that I need a better path for the air to leave the cowl.=C2-=C2- Have read with interest the results of some Ly coming RVs with high oil temps that fixed the problem with louvers (on bott om?) of cowl.=C2- Some say they worked great, others had less than good r esults so not sure that is the answer but ordered a set if nothing else occ urs to me. The airplane felt a little draggier ,=C2- down about 15 MPH at the low th rottle setting I used for test so this should be a worst case test.=C2- T he wheel pants and main gear intersection fairings are also off.=C2-=C2 - Did some brief full throttle climbs and temps stayed under control, oil never exceeding 160 F.=C2- Climb is awesome with a deck angle so high it was uncomfortable.=C2- Was looking hard at temps so did not note the ROC but it was more than anything else I've flown.=C2- My 13B powered=C2- RV-4 goes 2500 FPM on a standard day. Tracy Crook t="_blank">http://www.matronics.com/Navigator?RV-List tp://forums.matroni cs.com _blank">http://www.matronics.com/contribution == ________________________________________________________________________________
Date: Sep 21, 2009
From: rveighta(at)comcast.net
Subject: Fwd: Engine Hesitation - Case Closed
Gang,=C2- I got this answer back from Gus Funnell at Van's regarding my e ngine hesitation problem. This, in addition to my response from Don Rivera at Airflow, makes me believe this i s a common occurrence. I don't plan on pursuing it further.... Walt Shipley ----- Forwarded Message ----- From: "Gus Funnell" <gusf(at)vansaircraft.com> Sent: Monday, September 21, 2009 1:13:09 PM GMT -05:00 US/Canada Eastern Subject: Re: Engine Hesitation Erratic idle is common with FI engines in RVs on hot days. A pump shroud may help, but not much, as there is little airflow through the cowl at taxi speeds to cool down a heat soaked engine/pump. Vans On 21 Sep 2009 at 15:18, rveighta(at)comcast.net wrote: > Hi, I have an IO-360 B4A in my RV-8A that exhibits "stumbling" at > idle when I'm taxiing in from a > flight on a warm day. I'm guessing > this is caused by fuel vaporization somewhere in the fuel system. > > I have already contacted Don Rivera at Airflow Performance and > obtained a set of four nozzles > that have a smaller orifice than > standard, with the theory that the increased pressure would prevent > the stumbling or at least > improve engine smoothness.Since > installation of the new nozzles, the engine does run smoother, but > the occasional stumble is still > there. > > My question is this - is this pretty normal for fuel injected RV'S? > Also, is the cooling shroud you > sell for the fuel pump effective in > eliminating the engine stumbling ? > > Thanks, > > Walt Shipley RV-8A 80877 > Chuckey, TN > > > > ****E-MAIL PRIVILEGED INFORMATION**** (applicable to any email sent from Van's Aircraft, Inc. or any employee of Van's Aircraft, Inc.) This email message is for the sole use of the intended recipient(s) and may contain confidential and privileged information. Any unauthorized review, use, disclosure or distribution is prohibited. =C2-If you are not the intended recipient, please contact the sender by reply email and destroy all copies of the original message. =C2-If you are the intended recipient, please be advised that the content of this message is subject to access, review and disclosure by the sender's Email System Administrator. ________________________________________________________________________________
Subject: Re: Gear leg fairing scribe lines
From: "Bob Collins" <bcollinsrv7a(at)comcast.net>
Date: Sep 21, 2009
The answer on the scribe lines on gear leg fairings comes from Ken Scott at Van's: Some fairings have them, some don't. I think it depends on the condition of the mold when they are laid up. It really doesn't make much difference, as it turns out. Trim the fairing to fit between the fuse and the wheel pant. As long as it's symmetrical between sides, it will work. The inter. fairings can cover whatever space you leave. -------- Bob Collins St. Paul, Minn. Letters from Flyover Country http://rvnewsletter.blogspot.com/ Read this topic online here: http://forums.matronics.com/viewtopic.php?p=264184#264184 ________________________________________________________________________________
From: John Veld <jcveld(at)mac.com>
Subject: Louvers again
Date: Sep 21, 2009
I have designed and built air control louvers that attach to the air exit side of the oil cooler. it requires about 1.5" of clearance to install. is designed to be actuated via a vernier push/pull control. I am no longer working on an RV, but these louvers have flown (with a 337 field approval) on a C17s and a Mooney, both with Lyc. O-360 power. If you are interested in info including performance info & pics, email me off list. jcveld(at)mac.com ________________________________________________________________________________
Subject: Re: Front Mounted Governor vs. Rear Mounted Governor...
From: "Matt Dralle" <dralle(at)matronics.com>
Date: Sep 21, 2009
Great pictures, Bill; thank you! I just ordered a PCU5000 with the extension arm and the clockwise rotation (clockwise to increase pitch). What length control cable did you use? If you had made your bracket stick out a little farther, could you have gotten away with not using the extra bushing on the control arm? Matt Dralle RV-8 #82880 N998RV http://www.mattsrv8.com Engine Baffling & Governor Installation... -------- Matt Dralle Matronics Email List Administrator Read this topic online here: http://forums.matronics.com/viewtopic.php?p=264215#264215 ________________________________________________________________________________
From: "Valovich, Paul" <pvalovich(at)dcscorp.com>
Date: Sep 22, 2009
Subject: Painting Baffles
I am finishing my baffles and have put a primer coat (SEMS Self Etching Gre y) on the metal and decided to leave it at that and not paint. Has anyone d one this? If so, how did it hold up? Paul Valovich RV-8A N192NM ________________________________________________________________________________
Date: Sep 22, 2009
From: Chris Stone <rv8iator(at)earthlink.net>
Subject: RV Newsletter was Gear leg fairing scribe lines
Bob... If you are working on the fairings you must be nearing the final stage of completion! Is the RV Newsletter dead and burried? Curious in Oregon... C. Stone RV-8 eventually -----Original Message----- >From: Bob Collins <bcollinsrv7a(at)comcast.net> >Sent: Sep 21, 2009 3:08 PM >To: rv-list(at)matronics.com >Subject: RV-List: Re: Gear leg fairing scribe lines > > >The answer on the scribe lines on gear leg fairings comes from Ken Scott at Van's: > >Some fairings have them, some don't. I think it depends on the condition of the mold when they are laid up. It really doesn't make much difference, as it turns out. Trim the fairing to fit between the fuse and the wheel pant. As long as it's symmetrical between sides, it will work. >The inter. fairings can cover whatever space you leave. > > >-------- >Bob Collins >St. Paul, Minn. >Letters from Flyover Country >http://rvnewsletter.blogspot.com/ > > >Read this topic online here: > >http://forums.matronics.com/viewtopic.php?p=264184#264184 > > ________________________________________________________________________________
Date: Sep 22, 2009
From: wgill10(at)comcast.net
Subject: Re: Front Mounted Governor vs. Rear Mounted Governor...
Hello Matt, I purchased a 72" cable from Spruce (special order, 3.5" stroke). A 68" cab le would have been perfect, but more special order fees were required. Sinc e I have a -7 without side controls, your application will likely be differ ent. Best regards, Bill RV-7 N151WP Lee's Summit, MO ----- Original Message ----- From: "Matt Dralle" <dralle(at)matronics.com> Sent: Monday, September 21, 2009 5:00:40 PM GMT -06:00 US/Canada Central Subject: RV-List: Re: Front Mounted Governor vs. Rear Mounted Governor... Great pictures, Bill; thank you! I just ordered a PCU5000 with the extension arm and the clockwise rotation (clockwise to increase pitch). What length control cable did you use? If you had made your bracket stick out a little farther, could you have got ten away with not using the extra bushing on the control arm? Matt Dralle RV-8 #82880 N998RV http://www.mattsrv8.com Engine Baffling & Governor Installation... -------- Matt Dralle Matronics Email List Administrator Read this topic online here: http://forums.matronics.com/viewtopic.php?p=264215#264215 =========== =========== MS - =========== e - =C2- =C2- =C2- =C2- =C2--Matt Dralle, List Admin. =========== ________________________________________________________________________________
From: David Schaefer <n142ds(at)gmail.com>
Date: Sep 22, 2009
Subject: Inspection Plate
Has anyone in the 6 or 7 community cut 'inspection' plates into the forward coweling just ahead of the windshield for access to that area? If so I'd love to see pictures, how you did it, does it leak etc? Please contact me off-line. Thanks.... for the help. David W. Schaefer RV-6A N142DS "Nerdgasm" TMX-IO360 Dual-LightSpeed Plasma IIIs, Hartzell Blended Airfoil, GRT EFIS www.n142ds.com ________________________________________________________________________________
Date: Sep 22, 2009
Subject: Re: Inspection Plate
From: Ollie Washburn <ollies7s(at)gmail.com>
Many RVs have the cut-outs. Some with 2 and some with 4 like mine. Ollie On Tue, Sep 22, 2009 at 10:21 AM, David Schaefer wrote: > Has anyone in the 6 or 7 community cut 'inspection' plates into the forward > coweling just ahead of the windshield for access to that area? If so I'd > love to see pictures, how you did it, does it leak etc? Please contact me > off-line. > > Thanks.... for the help. > > > David W. Schaefer > RV-6A N142DS "Nerdgasm" > TMX-IO360 Dual-LightSpeed Plasma IIIs, Hartzell Blended Airfoil, GRT EFIS > www.n142ds.com > > * > > * > > ________________________________________________________________________________
Date: Sep 22, 2009
Subject: Re: Painting Baffles
From: peter laurence <peterlaurence6(at)gmail.com>
There are Rvs at my field that with bare metal baffles. A couple of them are over ten years old and the baffles look fine. BTW, I retrieved a scrap piece of flap that was in my back yard exposed to the elements(Miami Beach).Buffed it up a bit and and was good as new. Now, Had that flap been primed and painted without ectching and chromic converting, filliform corrosion would have been the menu for the day! Peter Laurence On Tue, Sep 22, 2009 at 9:30 AM, Valovich, Paul wrote: > I am finishing my baffles and have put a primer coat (SEMS Self Etching > Grey) on the metal and decided to leave it at that and not paint. Has anyone > done this? If so, how did it hold up? > > Paul Valovich > > RV-8A N192NM > > * > > * > > ________________________________________________________________________________
From: "Bob Collins" <bcollinsrv7a(at)comcast.net>
Subject: RV Newsletter was Gear leg fairing scribe lines
Date: Sep 22, 2009
Yes, I am working on the "final stage of completion," Chris. Of course, I've been working on the stage for several years, now. (g) Seriously, if I had a bunch of money and a lot more time, I'd be flying by next year some time. But I'm thinking 2011 is probably more realistic. Somewhere along the 8-year build in which I started out as a cut-corners kind of guy, I became a bit of a perfectionist. Yes, the RV Builder's Hotline is -- basically -- dead and buried (although the archives and all the articles will stay up). Once Yahoo started bouncing back because of sp*m, it just created a nightmare of work trying to get each mailing out to 2,000 people. But the real problem is that a lot of content that was spread all over the universe, has migrated to VAF so the reason for its existence disappeared. I still write an occasional article but I just put it on the blog (http://rvnewsletter.blogspot.com). Bob -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Chris Stone Sent: Tuesday, September 22, 2009 8:34 AM Subject: RV-List: RV Newsletter was Gear leg fairing scribe lines Bob... If you are working on the fairings you must be nearing the final stage of completion! Is the RV Newsletter dead and burried? Curious in Oregon... C. Stone RV-8 eventually ________________________________________________________________________________
From: <av8er2fly(at)peoplepc.com>
Subject: Re: Inspection Plate
Date: Sep 22, 2009
Dan Checkoway did this but all his pictures and website are gone. Mark Rose 8A 137MR To: rv-list(at)matronics.com Sent: Tuesday, September 22, 2009 7:21 AM Subject: RV-List: Inspection Plate Has anyone in the 6 or 7 community cut 'inspection' plates into the forward coweling just ahead of the windshield for access to that area? If so I'd love to see pictures, how you did it, does it leak etc? Please contact me off-line. Thanks.... for the help. David W. Schaefer RV-6A N142DS "Nerdgasm" TMX-IO360 Dual-LightSpeed Plasma IIIs, Hartzell Blended Airfoil, GRT EFIS www.n142ds.com ________________________________________________________________________________
Date: Sep 22, 2009
From: Mike De Lange <squishyoleo(at)yahoo.ca>
Subject: IO-320 Fuel System Diagram??
Hi All! I'm building an RV-9A and I've decided that I want to go with an IO-320 (vertical induction) engine which will probably be purchased from Aerosport in BC (I'm located in Canada). This engine uses the Precision AirmotiveSilver HawkEX fuel injection system which, from what I'm told, has no fuel vapor return lines. This seems like a nice feature as that means that I wouldn't have to poke another set of holes in my tanks. Unfortunetly in all the time I've spent researching and gathering information on how to hook it all up, I've been finding that there is an amazing lack of information on how one would go about installing it. I asked Aerosport if they had any information on how the system would be plumbed in and they said I should go talk to Precision. I went and spoke with Precision and they told me that that would be dictated by the engine manufacturer and I should go talk to them. I'm stuck. Van's has apparently never installed a vertical induction fuel injected engine on any of their planes so they won't even begin to speculate. The Van's Airforce site was no help (which was surprising) as well as a couple of dozen builder websites which didn't help either. Is anyone here using a setup like that? Would anyone here have a diagram as to how this system would be put together? Thanks! __________________________________________________________________ Make your browsing faster, safer, and easier with the new Internet Explorer 8. Optimized for Yahoo! Get it Now for Free! at http://downloads.yahoo.com/ca/internetexplorer/ ________________________________________________________________________________
From: "Tim Bryan" <n616tb(at)btsapps.com>
Subject: Inspection Plate
Date: Sep 22, 2009
David, Why offline? This would be of particular interest to me and probably others. Anyone responding to this, please post online. Thanks a bunch. I just hate crawling under the panel to get to stuff. Not sure how bad the access panels would look, but maybe not bad. Tim Bryan RV-6 Flying N616TB over 120 hours now From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of David Schaefer Sent: Tuesday, September 22, 2009 9:21 AM Subject: RV-List: Inspection Plate Has anyone in the 6 or 7 community cut 'inspection' plates into the forward coweling just ahead of the windshield for access to that area? If so I'd love to see pictures, how you did it, does it leak etc? Please contact me off-line. Thanks.... for the help. David W. Schaefer RV-6A N142DS "Nerdgasm" TMX-IO360 Dual-LightSpeed Plasma IIIs, Hartzell Blended Airfoil, GRT EFIS www.n142ds.com ________________________________________________________________________________
From: "Bret Smith" <smithhb(at)tds.net>
Subject: Inspection Plate
Date: Sep 22, 2009
Just a note, Vans strongly discourages this mod as it weakens the entire structure. This is part of the "crumple zone" in the event of a crash and weakening the area could compromise pilot and passenger safety. Bret Smith EAA Technical Advisor RV-9A N16BL Blue Ridge, GA From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of av8er2fly(at)peoplepc.com Sent: Tuesday, September 22, 2009 8:17 PM Subject: Re: RV-List: Inspection Plate Dan Checkoway did this but all his pictures and website are gone. Mark Rose 8A 137MR Sent: Tuesday, September 22, 2009 7:21 AM Subject: RV-List: Inspection Plate Has anyone in the 6 or 7 community cut 'inspection' plates into the forward coweling just ahead of the windshield for access to that area? If so I'd love to see pictures, how you did it, does it leak etc? Please contact me off-line. Thanks.... for the help. David W. Schaefer RV-6A N142DS "Nerdgasm" TMX-IO360 Dual-LightSpeed Plasma IIIs, Hartzell Blended Airfoil, GRT EFIS www.n142ds.com href="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/N avigator?RV-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ________________________________________________________________________________
From: Mike Robertson <mrobert569(at)hotmail.com>
Subject: IO-320 Fuel System Diagram??
Date: Sep 22, 2009
While we did not use the precision fuel injection system we did install an IO-320 in our RV-9A using the airflow performance FI system. Sorry I don't have any pictures but I can tell you that we basically used the Van's RV-7 A fuel injection system drawing. The exception was the fuel return line co ming from the purge valve mounted to the flow divider. We had to install a return line from the flow purge valve to the left tank fuel line just prior to the selector valve. Easy to do and the only special consideration is t hat we purge and start on the right tank. Any questions drop me a line. Mike Robertson Das Fed > Date: Tue=2C 22 Sep 2009 16:49:27 -0700 > From: squishyoleo(at)yahoo.ca > Subject: RV-List: IO-320 Fuel System Diagram?? > To: rv-list(at)matronics.com > > > Hi All! > > I'm building an RV-9A and I've decided that I want to go with an IO-320 ( vertical induction) engine which will probably be purchased from Aerosport in BC (I'm located in Canada). This engine uses the Precision Airmotive Si lver Hawk EX fuel injection system which=2C from what I'm told=2C has no fu el vapor return lines. This seems like a nice feature as that means that I wouldn't have to poke another set of holes in my tanks. > > Unfortunetly in all the time I've spent researching and gathering informa tion on how to hook it all up=2C I've been finding that there is an amazing lack of information on how one would go about installing it. I asked Aero sport if they had any information on how the system would be plumbed in and they said I should go talk to Precision. I went and spoke with Precision and they told me that that would be dictated by the engine manufacturer and I should go talk to them. I'm stuck. Van's has apparently never installe d a vertical induction fuel injected engine on any of their planes so they won't even begin to speculate. The Van's Airforce site was no help (which was surprising) as well as a couple of dozen builder websites which didn't help either. > > Is anyone here using a setup like that? Would anyone here have a diagram as to how this system would be put together? > > Thanks! > > > > __________________________________________________________________ > Make your browsing faster=2C safer=2C and easier with the new Internet Ex plorer=AE 8. Optimized for Yahoo! Get it Now for Free! at http://downloads. yahoo.com/ca/internetexplorer/ > > =========== =========== =========== =========== > > > _________________________________________________________________ Your E-mail and More On-the-Go. Get Windows Live Hotmail Free. ________________________________________________________________________________
Date: Sep 22, 2009
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: IO-320 Fuel System Diagram??
Not sure what a vertical induction would look like, as the injected type certificated versions of Lycoming I am familiar with all had Precision horizontal induction, and have no provisions for any return line. Any reason you couldn't specify a horizontal induction sump for your engine? I would look to what the Twin Comanche used with the IO-320. Mike Robertson wrote: > While we did not use the precision fuel injection system we did install > an IO-320 in our RV-9A using the airflow performance FI system. Sorry I > don't have any pictures but I can tell you that we basically used the > Van's RV-7A fuel injection system drawing. The exception was the fuel > return line coming from the purge valve mounted to the flow divider. We > had to install a return line from the flow purge valve to the left tank > fuel line just prior to the selector valve. Easy to do and the only > special consideration is that we purge and start on the right tank. Any > questions drop me a line. > > Mike Robertson > Das Fed > > > Date: Tue, 22 Sep 2009 16:49:27 -0700 > > From: squishyoleo(at)yahoo.ca > > Subject: RV-List: IO-320 Fuel System Diagram?? > > To: rv-list(at)matronics.com > > > > > > Hi All! > > > > I'm building an RV-9A and I've decided that I want to go with an > IO-320 (vertical induction) engine which will probably be purchased from > Aerosport in BC (I'm located in Canada). This engine uses the Precision > Airmotive Silver Hawk EX fuel injection system which, from what I'm > told, has no fuel vapor return lines. This seems like a nice feature as > that means that I wouldn't have to poke another set of holes in my tanks. > > > > Unfortunetly in all the time I've spent researching and gathering > information on how to hook it all up, I've been finding that there is an > amazing lack of information on how one would go about installing it. I > asked Aerosport if they had any information on how the system would be > plumbed in and they said I should go talk to Precision. I went and > spoke with Precision and they told me that that would be dictated by the > engine manufacturer and I should go talk to them. I'm stuck. Van's has > apparently never installed a vertical induction fuel injected engine on > any of their planes so they won't even begin to speculate. The Van's > Airforce site was no help (which was surprising) as well as a couple of > dozen builder websites which didn't help either. > > > > Is anyone here using a setup like that? Would anyone here have a > diagram as to how this system would be put together? > > > > Thanks! > > > > > > > > __________________________________________________________________ > > Make your browsing faster, safer, and easier with the new Internet > Explorer 8. Optimized for Yahoo! Get it Now for Free! at > http://downloads.yahoo.com/ca/internetexplor====================== > &g============== > > > > > > > > ------------------------------------------------------------------------ > Your E-mail and More On-the-Go. Get Windows Live Hotmai='_new'>Sign up now. > > * > > > * ________________________________________________________________________________
Date: Sep 22, 2009
From: Darrell Reiley <lifeofreiley2003(at)yahoo.com>
Subject: Re: IO-320 Fuel System Diagram??
Mark Olson in Canada is getting a new power plant 320 for his RV4 which is fuel injected. He had a Precision set-up he removed from his old 320... he was also wanting to sell the system as his new 320 comes with a new FI system. You may tray and track him down. Darrell --- On Tue, 9/22/09, Mike De Lange wrote: > From: Mike De Lange <squishyoleo(at)yahoo.ca> > Subject: RV-List: IO-320 Fuel System Diagram?? > To: rv-list(at)matronics.com > Date: Tuesday, September 22, 2009, 6:49 PM > Mike De Lange > > Hi All! > > I'm building an RV-9A and I've decided that I want to go > with an IO-320 (vertical induction) engine which will > probably be purchased from Aerosport in BC (I'm located in > Canada). This engine uses the Precision AirmotiveSilver > HawkEX fuel injection system which, from what I'm told, > has no fuel vapor return lines. This seems like a nice > feature as that means that I wouldn't have to poke another > set of holes in my tanks. > > Unfortunetly in all the time I've spent researching and > gathering information on how to hook it all up, I've been > finding that there is an amazing lack of information on how > one would go about installing it. I asked Aerosport if > they had any information on how the system would be plumbed > in and they said I should go talk to Precision. I went and > spoke with Precision and they told me that that would be > dictated by the engine manufacturer and I should go talk to > them. I'm stuck. Van's has apparently never installed a > vertical induction fuel injected engine on any of their > planes so they won't even begin to speculate. The Van's > Airforce site was no help (which was surprising) as well as > a couple of dozen builder websites which didn't help > either. > > Is anyone here using a setup like that? Would anyone here > have a diagram as to how this system would be put together? > > Thanks! > > > > > __________________________________________________________________ > Make your browsing faster, safer, and easier with the new > Internet Explorer 8. Optimized for Yahoo! Get it Now for > Free! at http://downloads.yahoo.com/ca/internetexplorer/ > > > Forum - > FAQ, > - MATRONICS WEB FORUMS - > List Contribution Web Site - > -Matt > Dralle, List Admin. > > > > ________________________________________________________________________________
From: "Terry Watson" <terry(at)tcwatson.com>
Subject: Inspection Plate
Date: Sep 22, 2009
An inspection plate done right should not weaken the structure at all. It could stiffen the structure in a way that was detrimental to the crumple zone mentioned, but it should not make it weaker. And of course it makes the plane slightly heavier. I did it on my stalled 8A project and could come up with some photos if no one else has any available. Terry RV-8A #80729 Seattle From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Bret Smith Sent: Tuesday, September 22, 2009 4:39 PM Subject: RE: RV-List: Inspection Plate Just a note, Vans strongly discourages this mod as it weakens the entire structure. This is part of the "crumple zone" in the event of a crash and weakening the area could compromise pilot and passenger safety. Bret Smith EAA Technical Advisor RV-9A N16BL Blue Ridge, GA From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of av8er2fly(at)peoplepc.com Sent: Tuesday, September 22, 2009 8:17 PM Subject: Re: RV-List: Inspection Plate Dan Checkoway did this but all his pictures and website are gone. Mark Rose 8A 137MR Sent: Tuesday, September 22, 2009 7:21 AM Subject: RV-List: Inspection Plate Has anyone in the 6 or 7 community cut 'inspection' plates into the forward coweling just ahead of the windshield for access to that area? If so I'd love to see pictures, how you did it, does it leak etc? Please contact me off-line. Thanks.... for the help. David W. Schaefer RV-6A N142DS "Nerdgasm" TMX-IO360 Dual-LightSpeed Plasma IIIs, Hartzell Blended Airfoil, GRT EFIS www.n142ds.com href="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/N avigator?RV-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c http://www.matronics.com/Navigator?RV-List http://forums.matronics.com http://www.matronics.com/contribution ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Sep 23, 2009
Subject: Re: Inspection Plate
This is just nonsense. The installation of access panels merely needs to be done in such a way as to not appreciably weaken OR strengthen the structure in that region, as it needs to deform in a predictable way. Th is assumes that the original monocoque structure was in fact designed exactl y as Van's claims and that adequate testing has proven that the crumple zones collectively behave well in compression at a given crash speed. That the y performed this testing and optimized it in the design seem a stretch to me. I personally would err on the side of making the mod slightly more robust rather than slightly weaker than the original area. I think that after many years Van's people have grown weary of answering the zillion questions about the myriad modifications possible and so "jus t make it work", "if you really needed it, we would have designed it in" an d "we discourage making any modifications" yada yada become the most effective way to end further legitimate discussion. I would follow prudent access panel suggestions presented in the Tony Bingelis books and I believe that as long as the area looks approximately as robust as the original, it would be acceptable. This is not a wing spar repair. Keep in mind that there are similar access panels in the undersi de of the wing skins at mid-span and these are in a much more critical failure area. N1GV (RV-6A Flying 930TTAE Silicon Valley, CA) In a message dated 9/22/2009 5:11:52 P.M. Pacific Daylight Time, smithhb(at)tds.net writes: Just a note, Vans strongly discourages this mod as it weakens the entire structure. This is part of the =9Ccrumple zone=9D in the even t of a crash and weakening the area could compromise pilot and passenger safety. ________________________________________________________________________________
From: "jakent(at)unison.ie" <jakent(at)unison.ie>
Date: Sep 23, 2009
Subject: RE: IO-320 Fuel System pictures
Mike, take a quick look at < http://www.techass.com/csimpson/rv4/rv4eng.html > Not a RV-9, I know, but might give you the general idea? John Kent RV-4 EI-DIY flying.. From: Mike De Lange <squishyoleo(at)yahoo.ca> Subject: RV-List: IO-320 Fuel System Diagram?? Hi All! I'm building an RV-9A and I've decided that I want to go with an IO-320 (vertical induction) engine which will probably be purchased from Aerosport in BC (I'm located in Canada). This engine uses the Precision AirmotiveSilver HawkEX fuel injection system which, from what I'm told, has no fuel vapor return lines. This seems like a nice feature as that means that I wouldn't have to poke another set of holes in my tanks. Unfortunetly in all the time I've spent researching and gathering information on how to hook it all up, I've been finding that there is an amazing lack of information on how one would go about installing it. I asked Aerosport if they had any information on how the system would be plumbed in and they said I should go talk to Precision. I went and spoke with Precision and they told me that that would be dictated by the engine manufacturer and I should go talk to them. I'm stuck. Van's has apparently never installed a vertical induction fuel injected engine on any of their planes so they won't even begin to speculate. The Van's Airforce site was no help (which was surprising) as well as a couple of dozen builder websites which didn't help either. Is anyone here using a setup like that? Would anyone here have a diagram as to how this system would be put together? Thanks! -------------------------------------------------------------------- myhosting.com - Premium Microsoft Windows and Linux web and application hosting - http://link.myhosting.com/myhosting ________________________________________________________________________________
Date: Sep 23, 2009
From: Bobby Hester <bobbyhester(at)newwavecomm.net>
Subject: Re: Inspection Plate
Yes I did. Yes it did leak but not after using a sealant just recently, I picked it up at the auto parts store it was not RTV but is something that does not harden, I put a small amount around it and installed it. Washed the aircraft (the only time I noticed it leak) an it did not leak. ---- Surfing the web from Hopkinsville, KY Visit my web site: http://home.newwavecomm.net/bobbyhester/2009AugDecFlying.htm David Schaefer wrote: > Has anyone in the 6 or 7 community cut 'inspection' plates into the > forward coweling just ahead of the windshield for access to that > area? If so I'd love to see pictures, how you did it, does it leak > etc? Please contact me off-line. > > Thanks.... for the help. > > > > David W. Schaefer > RV-6A N142DS "Nerdgasm" > TMX-IO360 Dual-LightSpeed Plasma IIIs, Hartzell Blended Airfoil, GRT EFIS > www.n142ds.com <http://www.n142ds.com> ________________________________________________________________________________
Date: Sep 23, 2009
Subject: : IO-320 Fuel System Diagram??
From: James H Nelson <rv9jim(at)juno.com>
Mike, I have the IO360 and I wouldn't trade my fuel sysytem from AFP for a system that does not have the "purge " valve. It lets you have cool fuel on hot restarts and when shutting down, it "stops" the fuel from letting the engine "run" on for a bit. I put my return line back to the fuel line that comes from the right tank between the gear leg and the fuel selector valve. this lets you pump the hot fuel back to the right tank wile puttling cool fuel from my left tank. Works great. Jim ____________________________________________________________ Best Weight Loss Program - Click Here! http://thirdpartyoffers.juno.com/TGL2141/fc/BLSrjpTFoYczwqK6xkYeYq9T0r1ZusWUakOPPTVQF3tZ3kOEVETRUbMON7S/ ________________________________________________________________________________
From: "Jerry Grimmonpre" <jerry(at)mc.net>
Subject: Re: Inspection Plate
Date: Sep 22, 2009
Tim ... I agree with your position. Replies are helpful to all listers and a good reason to share them. Jerry ----- Original Message ----- From: Tim Bryan To: rv-list(at)matronics.com Sent: Tuesday, September 22, 2009 6:14 PM Subject: RE: RV-List: Inspection Plate David, Why offline? This would be of particular interest to me and probably others. Anyone responding to this, please post online. Thanks a bunch. I just hate crawling under the panel to get to stuff. Not sure how bad the access panels would look, but maybe not bad. Tim Bryan RV-6 Flying N616TB over 120 hours now From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of David Schaefer Sent: Tuesday, September 22, 2009 9:21 AM To: rv-list(at)matronics.com Subject: RV-List: Inspection Plate Has anyone in the 6 or 7 community cut 'inspection' plates into the forward coweling just ahead of the windshield for access to that area? If so I'd love to see pictures, how you did it, does it leak etc? Please contact me off-line. Thanks.... for the help. David W. Schaefer RV-6A N142DS "Nerdgasm" TMX-IO360 Dual-LightSpeed Plasma IIIs, Hartzell Blended Airfoil, GRT EFIS www.n142ds.com ________________________________________________________________________________
Date: Sep 23, 2009
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: : IO-320 Fuel System Diagram??
Well, I have been operating an IO-360-A1A in a Mooney for over 10 years with no need for purge valve complexity, no issue for hot starts, no issue for shutdown. If an engine tries to run on there is something wrong with it. KISS. No need to add parts to solve non-problems. James H Nelson wrote: > > Mike, > I have the IO360 and I wouldn't trade my fuel sysytem from AFP > for a system that does not have the "purge " valve. It lets you have > cool fuel on hot restarts and when shutting down, it "stops" the fuel > from letting the engine "run" on for a bit. I put my return line back to > the fuel line that comes from the right tank between the gear leg and the > fuel selector valve. this lets you pump the hot fuel back to the right > tank wile puttling cool fuel from my left tank. Works great. > > Jim > ____________________________________________________________ > Best Weight Loss Program - Click Here! > http://thirdpartyoffers.juno.com/TGL2141/fc/BLSrjpTFoYczwqK6xkYeYq9T0r1ZusWUakOPPTVQF3tZ3kOEVETRUbMON7S/ > > > > ________________________________________________________________________________
From: Walter Tondu <walter(at)tondu.com>
Subject: Re: Inspection Plate
Date: Sep 23, 2009
Hi David, See entries dated 6/26/04 on this page: http://rv7-a.com/tipup_canopy_2.htm Would I do it again? Yes. Doesn't leak either. > Has anyone in the 6 or 7 community cut 'inspection' plates into the > forward coweling just ahead of the windshield for access to that > area? If so I'd love to see pictures, how you did it, does it leak > etc? Please contact me off-line. > > Thanks.... for the help. > > > David W. Schaefer > RV-6A N142DS "Nerdgasm" > TMX-IO360 Dual-LightSpeed Plasma IIIs, Hartzell Blended Airfoil, GRT > EFIS > www.n142ds.com > > > href="http://www.matronics.com/Navigator?RV-List">http:// > www.matronics.com/Navigator?RV-List > href="http://forums.matronics.com">http://forums.matronics.com > href="http://www.matronics.com/contribution">http:// > www.matronics.com/c -- Walter Tondu http://www.rv7-a.com - flying ________________________________________________________________________________
From: "Brian Meyette" <bmeyette(at)gmail.com>
Subject: Inspection Plate
Date: Sep 23, 2009
Hi Walter, I see you made yours with the panels laid out flat. I've done flat access panels before, but haven't tried doing yet on this piece that will be installed with the panel curved. So you just did yours laid out flat? No problems with that? I had figured that, if I did it flat (MUCH easier than trying to do it in place curved), the panel and the sheet would bend differently and result in opening the gap between the panel and the opening. Not an issue for you? brian _____ From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Walter Tondu Sent: Wednesday, September 23, 2009 10:11 AM Subject: Re: RV-List: Inspection Plate Hi David, See entries dated 6/26/04 on this page: http://rv7-a.com/tipup_canopy_2.htm Would I do it again? Yes. Doesn't leak either. Has anyone in the 6 or 7 community cut 'inspection' plates into the forward coweling just ahead of the windshield for access to that area? If so I'd love to see pictures, how you did it, does it leak etc? Please contact me off-line. Thanks.... for the help. David W. Schaefer RV-6A N142DS "Nerdgasm" TMX-IO360 Dual-LightSpeed Plasma IIIs, Hartzell Blended Airfoil, GRT EFIS www.n142ds.com href="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/N avigator?RV-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c -- Walter Tondu http://www.rv7-a.com - flying 05:52:00 ________________________________________________________________________________
From: Dwight Frye <dwight(at)openweave.org>
Subject: Re: : IO-320 Fuel System Diagram??
Date: Sep 23, 2009
As a note ... Airflow Performance is in the process of making a new version of their system available which does not require a purge valve and/or return line. I believe it is bolt-compatible with the Precision as well, but Don Rivera (Airflow owner, and FI guru) is who you should talk to for details. Like Jim I did not run the purge line all the way back to the tanks, but just back to the feed line from the right tank. It is simple and has proven to be effective. As for me, I _like_ the functionality that the purge valve provides in the system and have found the additional plumbing to be trivial. But for those who really don't want the purge valve and line ... Don now will have an option for you to run with. -- Dwight FYI: I am not affiliated with Airflow in any way except as someone who has received absolutely superb customer service. On Wed Sep 23 07:49:29 2009, James H Nelson wrote : > >Mike, > I have the IO360 and I wouldn't trade my fuel sysytem from AFP >for a system that does not have the "purge " valve. It lets you have >cool fuel on hot restarts and when shutting down, it "stops" the fuel >from letting the engine "run" on for a bit. I put my return line back to >the fuel line that comes from the right tank between the gear leg and the >fuel selector valve. this lets you pump the hot fuel back to the right >tank wile puttling cool fuel from my left tank. Works great. > >Jim ________________________________________________________________________________
From: Walter Tondu <walter(at)tondu.com>
Subject: Re: Inspection Plate
Date: Sep 23, 2009
The area in which I located the panels is very flat and so it did not have any impact. If you build 4 inspection panels as some have done (two additional panels outboard) then that *might* be an issue in which case you would want to measure and drill with the skin in-place. On Sep 23, 2009, at 9:44 AM, Brian Meyette wrote: > Hi Walter, > I see you made yours with the panels laid out flat. I've done flat > access panels before, but haven't tried doing yet on this piece that > will be installed with the panel curved. So you just did yours > laid out flat? No problems with that? I had figured that, if I > did it flat (MUCH easier than trying to do it in place curved), the > panel and the sheet would bend differently and result in opening the > gap between the panel and the opening. Not an issue for you? > brian -- Walter Tondu ________________________________________________________________________________
From: "Terry Watson" <terry(at)tcwatson.com>
Subject: Inspection Plate
Date: Sep 23, 2009
For my 8A, I think I remember that I had some material trimmed off the forward top skin that had exactly the right curve in it, or possibly I rolled the curve myself. Either way, it fit the curved surface quite well. Terry From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Walter Tondu Sent: Wednesday, September 23, 2009 11:42 AM Subject: Re: RV-List: Inspection Plate The area in which I located the panels is very flat and so it did not have any impact. If you build 4 inspection panels as some have done (two additional panels outboard) then that *might* be an issue in which case you would want to measure and drill with the skin in-place. On Sep 23, 2009, at 9:44 AM, Brian Meyette wrote: Hi Walter, I see you made yours with the panels laid out flat. I've done flat access panels before, but haven't tried doing yet on this piece that will be installed with the panel curved. So you just did yours laid out flat? No problems with that? I had figured that, if I did it flat (MUCH easier than trying to do it in place curved), the panel and the sheet would bend differently and result in opening the gap between the panel and the opening. Not an issue for you? brian -- Walter Tondu ________________________________________________________________________________
Date: Sep 23, 2009
Subject: Re: Inspection Plate
From: Larry Bowen <larry(at)bowenaero.com>
http://blog.bowenaero.com/?p=38 Above are some notes on access panels I did on the RV-8. No memorable problems with water leaks in during washing or flying. Otherwise is was hangered or covered. I may do the same on the RV-7 tip-up....not sure yet. -- Larry Bowen Larry(at)BowenAero.com http://BowenAero.com On Wed, Sep 23, 2009 at 4:05 PM, Terry Watson wrote: > For my 8A, I think I remember that I had some material trimmed off the > forward top skin that had exactly the right curve in it, or possibly I > rolled the curve myself. Either way, it fit the curved surface quite well. > > > Terry > > > *From:* owner-rv-list-server(at)matronics.com [mailto: > owner-rv-list-server(at)matronics.com] *On Behalf Of *Walter Tondu > *Sent:* Wednesday, September 23, 2009 11:42 AM > > *To:* rv-list(at)matronics.com > *Subject:* Re: RV-List: Inspection Plate > > > The area in which I located the panels is very flat and so it > > did not have any impact. If you build 4 inspection panels as > > some have done (two additional panels outboard) then that > > *might* be an issue in which case you would want to measure > > and drill with the skin in-place. > > > On Sep 23, 2009, at 9:44 AM, Brian Meyette wrote: > > > Hi Walter, > > I see you made yours with the panels laid out flat. I've done flat access > panels before, but haven't tried doing yet on this piece that will be > installed with the panel curved. So you just did yours laid out flat? > No problems with that? I had figured that, if I did it flat (MUCH easier > than trying to do it in place curved), the panel and the sheet would bend > differently and result in opening the gap between the panel and the > opening. Not an issue for you? > > brian > > > -- > > Walter Tondu > > > * * > > * * > > ** > > ** > > ** > > ** > > ** > > ** > > *http://www.matronics.com/Navigator?RV-List* > > ** > > ** > > ** > > *http://forums.matronics.com* > > ** > > ** > > ** > > ** > > *http://www.matronics.com/contribution* > > ** > > * * > > * > > * > > ________________________________________________________________________________
From: PeterHunt1(at)AOL.COM
Date: Sep 23, 2009
Subject: Painting Baffles
I too have painted my engine baffles as well as an aluminum plenum I designed. I alodined (sp) first, then used the same primer I used on the fuselage and followed with a finish topcoat (all matching Van's motor mount). Even with all that heat in there, the paint is holding up perfectly after 420 hours. I sometimes show my airplane with the top engine cowling off and painted baffles look so much better than unfinished (and always scratched) aluminum. Pete in Clearwater RV-6 - Reserve Grand Champion, Best Metal, Best Low Wing, Outstanding Workmanship and other awards. ________________________________________________________________________________
From: "emrath" <emrath(at)comcast.net>
Subject: IO-320 Fuel System Diagram??
Date: Sep 23, 2009
Mike, Here's a couple of items to think about. I have picked up Precision's interactive CD titled "Maintaining the RSA Fuel Injection System, a Video tape from them titled the same, and several informative PDF's from Precision's Web site such as the "operating and Performance Data" and "Price and Information Catalog". I also picked up somewhere the RSA-5 and RSA-10 Fuel Injection Systems "Operations and Service Manual" from Bendix, Energy Controls Division. All of which helped me to understand the system. I purchased a 0-360 Lycoming used with a Bendix FI system, no purge line required, but it had been removed from the engine. The servo fits just like the carb on the engine bottom but the mixture arm interfered with the FAB on my RV-6A. I purchased a 0.75" spacer from Mr. Bowhay on this list years ago before he died and still I had to cut into the flange on the top side of the FAB. One could of course modify the top of the FAB to accommodate, so this was a tricky area. Also, the original installation did not run the fuel like to the distribution spider between the cylinders and I had to modify mind to do so. I'm just finishing painting and have not started the engine, but hope to do so very soon and find out if all works. Otherwise, it was not more difficult that a carb would have been to install. Marty in Brentwood TN RV-6A painting. From: Mike De Lange <squishyoleo(at)yahoo.ca> Subject: RV-List: IO-320 Fuel System Diagram?? Hi All! I'm building an RV-9A and I've decided that I want to go with an IO-320 (vertical induction) engine which will probably be purchased from Aerosport in BC (I'm located in Canada). This engine uses the Precision AirmotiveSilver HawkEX fuel injection system which, from what I'm told, has no fuel vapor return lines. This seems like a nice feature as that means that I wouldn't have to poke another set of holes in my tanks. Unfortunetly in all the time I've spent researching and gathering information on how to hook it all up, I've been finding that there is an amazing lack of information on how one would go about installing it. I asked Aerosport if they had any information on how the system would be plumbed in and they said I should go talk to Precision. I went and spoke with Precision and they told me that that would be dictated by the engine manufacturer and I should go talk to them. I'm stuck. Van's has apparently never installed a vertical induction fuel injected engine on any of their planes so they won't even begin to speculate. The Van's Airforce site was no help (which was surprising) as well as a couple of dozen builder websites which didn't help either. Is anyone here using a setup like that? Would anyone here have a diagram as to how this system would be put together? Thanks! ________________________________________________________________________________
From: "Terry Watson" <terry(at)tcwatson.com>
Subject: Inspection Plate
Date: Sep 23, 2009
That sure looks familiar, Larry. I think I must have copied yours. Terry From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Larry Bowen Sent: Wednesday, September 23, 2009 5:40 PM Subject: Re: RV-List: Inspection Plate http://blog.bowenaero.com/?p=38 Above are some notes on access panels I did on the RV-8. No memorable problems with water leaks in during washing or flying. Otherwise is was hangered or covered. I may do the same on the RV-7 tip-up....not sure yet. -- Larry Bowen Larry(at)BowenAero.com http://BowenAero.com On Wed, Sep 23, 2009 at 4:05 PM, Terry Watson wrote: For my 8A, I think I remember that I had some material trimmed off the forward top skin that had exactly the right curve in it, or possibly I rolled the curve myself. Either way, it fit the curved surface quite well. Terry From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Walter Tondu Sent: Wednesday, September 23, 2009 11:42 AM Subject: Re: RV-List: Inspection Plate The area in which I located the panels is very flat and so it did not have any impact. If you build 4 inspection panels as some have done (two additional panels outboard) then that *might* be an issue in which case you would want to measure and drill with the skin in-place. On Sep 23, 2009, at 9:44 AM, Brian Meyette wrote: Hi Walter, I see you made yours with the panels laid out flat. I've done flat access panels before, but haven't tried doing yet on this piece that will be installed with the panel curved. So you just did yours laid out flat? No problems with that? I had figured that, if I did it flat (MUCH easier than trying to do it in place curved), the panel and the sheet would bend differently and result in opening the gap between the panel and the opening. Not an issue for you? brian -- Walter Tondu http://www.matronics.com/Navigator?RV-List http://forums.matronics.com http://www.matronics.com/contribution t="_blank">http://www.matronics.com/Navigator?RV-List a>http://forums.matronics.com _blank">http://www.matronics.com/contribution ________________________________________________________________________________
Date: Sep 24, 2009
From: Bobby Hester <bobbyhester(at)newwavecomm.net>
Subject: Re: Inspection Plate
The only way I knew that mine leaked was because I have the brain box for my engine monitor under one of those and after I washed the aircraft my engine monitor would not work properly until it dried out. I never saw any water so it was very little. After sealing, it no longer leaks. They are very need on my plane, and glad I did it. ---- Surfing the web from Hopkinsville, KY Visit my web site: http://home.newwavecomm.net/bobbyhester/2009AugDecFlying.htm Bobby Hester wrote: > Yes I did. Yes it did leak but not after using a sealant just > recently, I picked it up at the auto parts store it was not RTV but is > something that does not harden, I put a small amount around it and > installed it. Washed the aircraft (the only time I noticed it leak) an > it did not leak. > ---- > Surfing the web from Hopkinsville, KY > Visit my web site: > http://home.newwavecomm.net/bobbyhester/2009AugDecFlying.htm > > > > > David Schaefer wrote: >> Has anyone in the 6 or 7 community cut 'inspection' plates into the >> forward coweling just ahead of the windshield for access to that >> area? If so I'd love to see pictures, how you did it, does it leak >> etc? Please contact me off-line. >> >> Thanks.... for the help. >> >> >> >> David W. Schaefer >> RV-6A N142DS "Nerdgasm" >> TMX-IO360 Dual-LightSpeed Plasma IIIs, Hartzell Blended Airfoil, GRT EFIS >> www.n142ds.com <http://www.n142ds.com> > ________________________________________________________________________________
Date: Sep 24, 2009
From: Mike De Lange <squishyoleo(at)yahoo.ca>
Subject: Re: IO-320 Fuel System Diagram??
Thanks to everyone who replied - it was very much appreciated and every bit of information helps at this point. I ended up spending almost an hour on the phone with Bart from Aerosport yesterday and he helped me hash out the system and answered every question I had. Yea - I was over-thinking and over-complicating the whole system. Mike __________________________________________________________________ Yahoo! Canada Toolbar: Search from anywhere on the web, and bookmark your favourite sites. Download it now ________________________________________________________________________________
Subject: Leaky air inlets on RV-9A
From: Ian <ixb(at)videotron.ca>
Date: Sep 24, 2009
My RV-9A is starting to chill my wife! As the weather gets cooler we've noticed significant amounts of air coming in through the control stick holes and also out of the edges of the mounting of the eyeball vents. The Van's drawing calls for the removal of the fourth hole on the mounting (the one you would catch your leg on) and this seems to result in a slightly open joint, especially under air pressure. What have others done about both problems. I realize putting a boot over the stick will help that area, but unfortunately I just bought nice looking automotive gear shift boots that have lots of fancy little holes in them! Any ideas for what material would be light, flexible and draughtproof?? Beautiful flying day! Ian Brown Bromont, QC, C-GOHM ________________________________________________________________________________
Date: Sep 24, 2009
From: HCRV6(at)comcast.net
Subject: Re: Leaky air inlets on RV-9A
I solved the leaking Van's air vent by replacing them with the beautifully machined aluminum vents that screw together and clamp that leaky bottom corner joint airtight. The leak around the control stick requires boots around the aileron push rods at the fuselage side and an airtight stick boot. Those two things solved 90% of the cold air leaks in my RV-6 slider. Now my wife just complains about the slight draft on the back of her neck from the rear canopy slide. I haven't bothered to work on that yet. Harry Crosby RV-6 N16CX, 616 hours ----- Original Message ----- From: "Ian" <ixb(at)videotron.ca> Sent: Thursday, September 24, 2009 10:37:50 AM GMT -08:00 US/Canada Pacific Subject: RV-List: Leaky air inlets on RV-9A My RV-9A is starting to chill my wife! As the weather gets cooler we've noticed significant amounts of air coming in through the control stick holes and also out of the edges of the mounting of the eyeball vents. The Van's drawing calls for the removal of the fourth hole on the mounting (the one you would catch your leg on) and this seems to result in a slightly open joint, especially under air pressure. What have others done about both problems. I realize putting a boot over the stick will help that area, but unfortunately I just bought nice looking automotive gear shift boots that have lots of fancy little holes in them! Any ideas for what material would be light, flexible and draughtproof?? Beautiful flying day! Ian Brown Bromont, QC, C-GOHM ________________________________________________________________________________
Date: Sep 24, 2009
From: "David E. Nelson" <david.nelson(at)pobox.com>
Subject: Re: Leaky air inlets on RV-9A
Hi Ian, For the push-rod boots: http://home.hiwaay.net/~sbuc/journal/cold.html#boots For the air-vents, I bought a set (very nice metal ones) from Stein Air: http://www.steinair.com/eyeballvents.htm Regards, /\/elson ~~ Lately my memory seems to be like a steel trap .... without any spring. ~~ On Thu, 24 Sep 2009, Ian wrote: > My RV-9A is starting to chill my wife! As the weather gets cooler we've noticed significant amounts of air coming in through the control stick holes and also out of the edges of the mounting > of the eyeball vents. The Van's drawing calls for the removal of the fourth hole on the mounting (the one you would catch your leg on) and this seems to result in a slightly open joint, > especially under air pressure. What have others done about both problems. I realize putting a boot over the stick will help that area, but unfortunately I just bought nice looking automotive > gear shift boots that have lots of fancy little holes in them! Any ideas for what material would be light, flexible and draughtproof?? > > Beautiful flying day! > Ian Brown > Bromont, QC, C-GOHM > > > ________________________________________________________________________________
Date: Sep 24, 2009
From: Linn Walters <pitts_pilot(at)bellsouth.net>
Subject: Re: Leaky air inlets on RV-9A
Ian wrote: > My RV-9A is starting to chill my wife! As the weather gets cooler we've > noticed significant amounts of air coming in through the control stick > holes and also out of the edges of the mounting of the eyeball vents. > The Van's drawing calls for the removal of the fourth hole on the > mounting (the one you would catch your leg on) and this seems to result > in a slightly open joint, especially under air pressure. What have > others done about both problems. I realize putting a boot over the > stick will help that area, but unfortunately I just bought nice looking > automotive gear shift boots that have lots of fancy little holes in > them! Any ideas for what material would be light, flexible and > draughtproof?? Get ripstop nylon from a fabric store. Comes in lots of colors! You can also order stick covers and aileron pushrod covers from most experimental interior suppliers. Linn > > Beautiful flying day! > Ian Brown > Bromont, QC, C-GOHM > ________________________________________________________________________________
Date: Sep 24, 2009
From: Richard Tasker <retasker(at)optonline.net>
Subject: Re: Leaky air inlets on RV-9A
The main source of air coming up through your control stick area comes in from the wings. An aileron boot such as Flightline Interiors sells would go a long way to removing that as a source of cold. You could also make your own if you are good with a sewing machine. Just use coated nylon or similar and make a cone shaped assembly that attached to your aileron pushrod and the edges of the holes in the sidewall. See http://www.flightlineinteriors.com/products/construction/default.asp Dick Tasker Ian wrote: > My RV-9A is starting to chill my wife! As the weather gets cooler > we've noticed significant amounts of air coming in through the control > stick holes and also out of the edges of the mounting of the eyeball > vents. The Van's drawing calls for the removal of the fourth hole on > the mounting (the one you would catch your leg on) and this seems to > result in a slightly open joint, especially under air pressure. What > have others done about both problems. I realize putting a boot over > the stick will help that area, but unfortunately I just bought nice > looking automotive gear shift boots that have lots of fancy little > holes in them! Any ideas for what material would be light, flexible > and draughtproof?? > > Beautiful flying day! > Ian Brown > Bromont, QC, C-GOHM > ________________________________________________________________________________
From: "Brian Meyette" <bmeyette(at)gmail.com>
Subject: Leaky air inlets on RV-9A
Date: Sep 24, 2009
try Abby at FLightline Interiors for aileron rod boots http://www.flightlineinteriors.com/ _____ From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Ian Sent: Thursday, September 24, 2009 1:38 PM Subject: RV-List: Leaky air inlets on RV-9A My RV-9A is starting to chill my wife! As the weather gets cooler we've noticed significant amounts of air coming in through the control stick holes and also out of the edges of the mounting of the eyeball vents. The Van's drawing calls for the removal of the fourth hole on the mounting (the one you would catch your leg on) and this seems to result in a slightly open joint, especially under air pressure. What have others done about both problems. I realize putting a boot over the stick will help that area, but unfortunately I just bought nice looking automotive gear shift boots that have lots of fancy little holes in them! Any ideas for what material would be light, flexible and draughtproof?? Beautiful flying day! Ian Brown Bromont, QC, C-GOHM Checked by AVG - www.avg.com 05:52:00 ________________________________________________________________________________
Date: Sep 24, 2009
From: Charles Kuss <chaskuss(at)yahoo.com>
Subject: Re: Painting The Baffling...
Matt, I've never chromed baffling. However, I used to own a motorcycle shop. I did a LOT of custom work for folks. Aluminum can be chrome plated. That said, it's not really a good idea. The coefficient of expansion differs quite a bit between aluminum and chromium. This means that the chrome will tend to flake off over time if the parts are exposed to temperature extremes. My experience shows that cold, rather than heat is the real problem. High humidity and cold makes it even worse. Chrome will also become a maintenance headache if you live or fly [low altitude] near salt water. I will second Peter Laurence's earlier suggestion to Alodine, epoxy prime and paint (polyurethane) the baffle parts. Lots of RV guys here have done it with excellent results. They even paint the crankcases, sump and accessory cover like that. Alodine improves the adhesion of the primer to the aluminum. Just my 2 cents. Charlie Kuss > Has anyone ever chromed their baffling? That would > look super cool. Can you chrome 2024-T3? How > much would that cost compared to power coating? > > Am I fussing too much under the hood? ;-) > > Matt Dralle > RV-8 #82880 N998RV > http://www.mattsrv8.com > FWF Baffling, Intake, and Governor... ________________________________________________________________________________
From: "glen matejcek" <aerobubba(at)earthlink.net>
Subject: tail spring
Date: Sep 24, 2009
Howdy- Does anyone on the list know what material is used for the tail wheel springs? TIA- glen matejcek aerobubba(at)earthlink.net ________________________________________________________________________________
From: Larry Pardue <n5lp(at)warpdriveonline.com>
Subject: Re: tail spring
Date: Sep 24, 2009
Per the drawings - 6150 steel, heat treated and tempered to 42-44 Rockwell "C" hardness. Larry On Sep 24, 2009, at 3:35 PM, glen matejcek wrote: > > Howdy- > > Does anyone on the list know what material is used for the tail > wheel springs? > > TIA- > > glen matejcek > aerobubba(at)earthlink.net > > ________________________________________________________________________________
From: "glen matejcek" <aerobubba(at)earthlink.net>
Subject: tailspring
Date: Sep 24, 2009
Thanks Larry- my plans do not have that info. glen matejcek aerobubba(at)earthlink.net ________________________________________________________________________________
From: "Ralph Finch" <rgf(at)dcn.davis.ca.us>
Subject: Re: IO-320 Fuel System Diagram??
Date: Sep 24, 2009
Say--can you summarize what you learned and what you will do? Ralph Finch Davis, California RV-9A QB-SA -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Mike De Lange Sent: Thursday, September 24, 2009 6:05 AM Subject: RV-List: Re: IO-320 Fuel System Diagram?? Thanks to everyone who replied - it was very much appreciated and every bit of information helps at this point. I ended up spending almost an hour on the phone with Bart from Aerosport yesterday and he helped me hash out the system and answered every question I had. Yea - I was over-thinking and over-complicating the whole system. Mike ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Sep 24, 2009
Subject: Re: Leaky air inlets on RV-9A
rainproof poncho material in olive drab is what I used for the pushrod boots to the fuselage wall. The stickboots are DJs. Very little airflow when you do the pushrod boots. In a message dated 9/24/2009 10:54:55 A.M. Pacific Daylight Time, ixb(at)videotron.ca writes: My RV-9A is starting to chill my wife! As the weather gets cooler we've noticed significant amounts of air coming in through the control stick holes and also out of the edges of the mounting of the eyeball vents. The Van's drawing calls for the removal of the fourth hole on the mounting (the one you would catch your leg on) and this seems to result in a slightly open joint, especially under air pressure. What have others done about both problems. I realize putting a boot over the stick will help that area, but unfortunately I just bought nice looking automotive gear shift boots that have lots of fancy little holes in them! Any ideas for what material would be light, flexible and draughtproof?? Beautiful flying day! Ian Brown Bromont, QC, C-GOHM ________________________________________________________________________________
From: "charlie heathco" <cheathco(at)cox.net>
Subject: Re: Leaky air inlets on RV-9A
Date: Sep 24, 2009
The thing I do re air inlets is put a strip of duct tape over the inlet Never had one blow off. Its aboujt time to do that again. (pull of when warms up) Charlie H ----- Original Message ----- From: "Linn Walters" <pitts_pilot(at)bellsouth.net> Sent: Thursday, September 24, 2009 13:35 Subject: Re: RV-List: Leaky air inlets on RV-9A Ian wrote: > My RV-9A is starting to chill my wife! As the weather gets cooler we've > noticed significant amounts of air coming in through the control stick > holes and also out of the edges of the mounting of the eyeball vents. > The Van's drawing calls for the removal of the fourth hole on the > mounting (the one you would catch your leg on) and this seems to result > in a slightly open joint, especially under air pressure. What have > others done about both problems. I realize putting a boot over the > stick will help that area, but unfortunately I just bought nice looking > automotive gear shift boots that have lots of fancy little holes in > them! Any ideas for what material would be light, flexible and > draughtproof?? Get ripstop nylon from a fabric store. Comes in lots of colors! You can also order stick covers and aileron pushrod covers from most experimental interior suppliers. Linn > > Beautiful flying day! > Ian Brown > Bromont, QC, C-GOHM > ________________________________________________________________________________
From: "charlie heathco" <cheathco(at)cox.net>
Subject: Brake drag follow up
Date: Sep 25, 2009
I gave the changing o-ring job to my local A&P, he changed the ring, but said everything was clean and seemed to be fine. He thought the looped alum brake line was cousing the claiper to cock on pins slightly, recomended putting short flex instead. That would require opening the gear leg fairing to put a fiting on the line. Anybody done this?? Charlie H ________________________________________________________________________________
Date: Sep 25, 2009
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Re: Brake drag follow up
I have flex line running from the fuse floor to the caliper. -----Original Message----- >From: charlie heathco <cheathco(at)cox.net> >Sent: Sep 25, 2009 8:50 AM >To: rv-list >Subject: RV-List: Brake drag follow up > >I gave the changing o-ring job to my local A&P, he changed the ring, but said everything was clean and seemed to be fine. He thought the looped alum brake line was cousing the claiper to cock on pins slightly, recomended putting short flex instead. That would require opening the gear leg fairing to put a fiting on the line. Anybody done this?? Charlie H ________________________________________________________________________________
Date: Sep 25, 2009
From: Linn Walters <pitts_pilot(at)bellsouth.net>
Subject: Re: Brake drag follow up
Charlie ..... IMHO the loop should give enough freedom for the brake cylinder pins to slide in their holes. I've seen direct connections .... without the loop work really well ..... My Pitts and Traumahawk has a direct connection without any issues. The only concern I have with going to flex is the bulk of the hose ..... which may give you other issues. I think if the cylinder was cocking that you'd see some odd wear on the pads. Linn charlie heathco wrote: > I gave the changing o-ring job to my local A&P, he changed the ring, but > said everything was clean and seemed to be fine. He thought the looped > alum brake line was cousing the claiper to cock on pins slightly, > recomended putting short flex instead. That would require opening the > gear leg fairing to put a fiting on the line. Anybody done this?? Charlie H > > * > > > * ________________________________________________________________________________
From: "Brian Meyette" <bmeyette(at)gmail.com>
Subject: how do you back up an A model RV?
Date: Sep 25, 2009
Here's an odd question I've never seen before. How do you get a trigear RV to move backwards in other than a straight line? I just finished installing my prop, and I wanted to push my RV backwards out of its corner in the hangar to do some engine runs under load. When I tried to make a turn while pushing it back, it wouldn't turn; the nosewheel castered until it hit the stop, then I was stuck. I eventually got it to move as I wanted it to by removing the wheel castering stops and letting the wheel swing around so it was castering backwards. But if someone's got a completed plane, with nosewheel fairings, they aren't going to take off the fairing to remove the stops. How do people back up their completed planes? Just plan to move only in straight lines? ________________________________________________________________________________
Date: Sep 25, 2009
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Re: how do you back up an A model RV?
I have a tow bar that I got from Bogert..... Makes it easier - but not easy! I've seen folks that can push theirs around and drive the nosewheel backwards - but I think that would require the breakout force be too low. Ralph -----Original Message----- >From: Brian Meyette <bmeyette(at)gmail.com> >Sent: Sep 25, 2009 4:38 PM >To: rv-list(at)matronics.com >Subject: RV-List: how do you back up an A model RV? > >Here's an odd question I've never seen before. How do you get a trigear RV >to move backwards in other than a straight line? > >I just finished installing my prop, and I wanted to push my RV backwards out >of its corner in the hangar to do some engine runs under load. When I >tried to make a turn while pushing it back, it wouldn't turn; the nosewheel >castered until it hit the stop, then I was stuck. I eventually got it to >move as I wanted it to by removing the wheel castering stops and letting the >wheel swing around so it was castering backwards. > >But if someone's got a completed plane, with nosewheel fairings, they aren't >going to take off the fairing to remove the stops. How do people back up >their completed planes? Just plan to move only in straight lines? ________________________________________________________________________________
Date: Sep 25, 2009
From: Brian Huffaker <bifft(at)xmission.com>
Subject: Re: how do you back up an A model RV?
Haven't done it on my RV yet, but back when I was flying Cessnas I would hold the tail down to get the nose wheel off the ground and then roll it where ever I wanted. Easy to do with my 8A so far, but I don't have the engine on yet. Brian Huffaker, DSWL (bifft(at)xmission.com) RV-8A 80091 fitting canopy latch. 1/4 Starduster II N23UT flying ________________________________________________________________________________
From: "Carl Froehlich" <carl.froehlich(at)verizon.net>
Subject: how do you back up an A model RV?
Date: Sep 25, 2009
Brian, It's not hard. I back mine up into the hanger each time. Practice a few more times and you will get the hang of it. Remember low tire air pressure does not help. The other thing is don't have "helpers" on the wing or tail. They don't help. Hold the prop near the root and move the nose as needed to keep the wheel tracking as desired. When I made the plane I built a tow bar to steer the nose wheel, but then found it is not needed. Carl Froehlich RV-8A (500 hrs) RV-10 (fuselage) From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Brian Meyette Sent: Friday, September 25, 2009 4:38 PM Subject: RV-List: how do you back up an A model RV? Here's an odd question I've never seen before. How do you get a trigear RV to move backwards in other than a straight line? I just finished installing my prop, and I wanted to push my RV backwards out of its corner in the hangar to do some engine runs under load. When I tried to make a turn while pushing it back, it wouldn't turn; the nosewheel castered until it hit the stop, then I was stuck. I eventually got it to move as I wanted it to by removing the wheel castering stops and letting the wheel swing around so it was castering backwards. But if someone's got a completed plane, with nosewheel fairings, they aren't going to take off the fairing to remove the stops. How do people back up their completed planes? Just plan to move only in straight lines? ________________________________________________________________________________
Date: Sep 25, 2009
From: John Morgensen <john(at)morgensen.com>
Subject: Re: how do you back up an A model RV?
1. Use a tow handle on the front wheel and steer while pushing. or 2. Sit on the horizontal elevator to raise the front wheel off the ground. Either way works. john Brian Meyette wrote: > Here's an odd question I've never seen before. How do you get a > trigear RV to move backwards in other than a straight line? > > I just finished installing my prop, and I wanted to push my RV > backwards out of its corner in the hangar to do some engine runs under > load. When I tried to make a turn while pushing it back, it wouldn't > turn; the nosewheel castered until it hit the stop, then I was > stuck. I eventually got it to move as I wanted it to by removing the > wheel castering stops and letting the wheel swing around so it was > castering backwards. > > But if someone's got a completed plane, with nosewheel fairings, > they aren't going to take off the fairing to remove the stops. How do > people back up their completed planes? Just plan to move only in > straight lines? > * > > > * ________________________________________________________________________________
From: Denis Walsh <denis.walsh(at)comcast.net>
Subject: Re: how do you back up an A model RV?
Date: Sep 25, 2009
There are several ways to do it fairly easily if you are on pavement, and I am sure others will cover it.. My warning to you is to be very careful if you removed the stops! This could set you up for a prop strike if you happen to have the wheel ass backwards when the prop comes around. Denis On Sep 25, 2009, at 3:27 , John Morgensen wrote: > 1. Use a tow handle on the front wheel and steer while pushing. > > or > > 2. Sit on the horizontal elevator to raise the front wheel off the > ground. > > Either way works. > john > > Brian Meyette wrote: >> >> Here's an odd question I've never seen before. How do you get a >> trigear RV to move backwards in other than a straight line? >> >> I just finished installing my prop, and I wanted to push my RV >> backwards out of its corner in the hangar to do some engine runs >> under load. When I tried to make a turn while pushing it back, it >> wouldn't turn; the nosewheel castered until it hit the stop, then I >> was stuck. I eventually got it to move as I wanted it to by >> removing the wheel castering stops and letting the wheel swing >> around so it was castering backwards. >> >> But if someone's got a completed plane, with nosewheel fairings, >> they aren't going to take off the fairing to remove the stops. How >> do people back up their completed planes? Just plan to move only >> in straight lines? >> >> >> href="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/Navigator?RV-List >> href="http://forums.matronics.com">http://forums.matronics.com >> href="http://www.matronics.com/contribution">http://www.matronics.com/contribution >> > > ________________________________________________________________________________
Date: Sep 25, 2009
From: Hadley Heinrichs <rvhad(at)yahoo.com>
Subject: Re: how do you back up an A model RV?
Brian, just finished my wheel pants...use a tow bar. make sure you order the one that is the proper size for the vans hole you drill. about 5/8" i think, double check. spruce has them..DO NOT ORDER THE UNIVERSAL ONE like i did, it will not fit without cutting and maybe welding. modifying mine is on my list. great that your STI is getting closer. i did many hours of research last night. mine is NOT an STI it is a WRX... http://opposedforces.com/parts/forester/us_s11/type_7/engine/engine_assembly/ my number EJ255BXTBB, the EJ257 is the STI series. ours has a different piston and different heads and may be 8.4 to 1, the other differences were turbo and peripherals. important to know if you change pistons etc. mine just needs supercharger setup and new computer install. then she is ready. cheers, Had ________________________________ From: Brian Meyette <bmeyette(at)gmail.com> Sent: Friday, September 25, 2009 3:38:04 PM Subject: RV-List: how do you back up an A model RV? Here's an odd question I've never seen before. How do you get a trigear RV to move backwards in other than a straight line? I just finished installing my prop, and I wanted to push my RV backwards out of its corner in the hangar to do some engine runs under load. When I tried to make a turn while pushing it back, it wouldn't turn; the nosewheel castered until it hit the stop, then I was stuck. I eventually got it to move as I wanted it to by removing the wheel castering stops and letting the wheel swing around so it was castering backwards. But if someone's got a completed plane, with nosewheel fairings, they aren't going to take off the fairing to remove the stops. How do people back up their completed planes? Just plan to move only in straight lines? ________________________________________________________________________________
From: "Jim" <jjewell(at)telus.net>
Subject: Re: how do you back up an A model RV?
Date: Sep 25, 2009
Someone said: " I've seen folks that can push theirs around and drive the nose wheel backwards" Do not try this when the aircraft is considered airworthy. When the Allen screw stops are removed from the top of the nose wheel fork allowing the nose wheel to rotate 360 degrees, the nose wheel can get into the prop arc. Sooner or later it will happen. With the engine not running some paint damage, fiberglass damage, prop damage and some level of injury to your pride are all quite possible. Should this Prop nose fork interference happen with the engine running the result will at the very least spoil a nose wheel, a prop and the whole of the rest of your day! ----- Original Message ----- From: "Ralph E. Capen" <recapen(at)earthlink.net> Sent: Friday, September 25, 2009 1:52 PM Subject: Re: RV-List: how do you back up an A model RV? E-mail message checked by Spyware Doctor (6.1.0.448) Database version: 6.13350 http://www.pctools.com/en/spyware-doctor-antivirus/ ________________________________________________________________________________
Date: Sep 25, 2009
From: Charles Ennis <c.ennis(at)insightbb.com>
Subject: Re: how do you back up an A model RV?
If you plan on backing up on grass, a tow bar is the easiest way to go. By the way, we need to be very careful pushing down on the hor. stabilizers. Most mechanics can tell stories about damage to the mounting hardware and adjacent airframe brackets..... if you must raise the front by pushing on the back, try to push on the fuselage ahead of the vert stab....or at the very least 1 person on each side on the hor. stab. The uneven loading and the bending moment on the fasteners and mounting brackets can do some damage. C. Ennis ----- Original Message ----- From: Brian Meyette <bmeyette(at)gmail.com> Date: Friday, September 25, 2009 16:49 Subject: RV-List: how do you back up an A model RV? > Here's an odd question I've never seen before. How > do you get a trigear RV > to move backwards in other than a straight line? > > I just finished installing my prop, and I wanted to push my RV > backwards out > of its corner in the hangar to do some engine runs under > load. When I > tried to make a turn while pushing it back, it wouldn't turn; > the nosewheel > castered until it hit the stop, then I was stuck. I > eventually got it to > move as I wanted it to by removing the wheel castering stops and > letting the > wheel swing around so it was castering > backwards. > > But if someone's got a completed plane, with nosewheel fairings, > they aren't > going to take off the fairing to remove the stops. How do > people back up > their completed planes? Just plan to move only in > straight lines? > ________________________________________________________________________________
Date: Sep 25, 2009
From: scott bilinski <rv8a2001(at)yahoo.com>
Subject: Re: how do you back up an A model RV?
Actually its very easy. First dont have any help they will just turn the ai rcraft to one side Second make sure there is the correct amount of resistan ce when turning the front wheel. It takes a little practice, but not much, just go slow and push in the direction the wheel is pointing. I have never had any problems (for 6 years) backing up our 8a unless the wind is really blowing, then it takes 2. Scott =0ARV-8a =0A --- On Fri, 9/25/09, Brian Meyette wrote: From: Brian Meyette <bmeyette(at)gmail.com> Subject: RV-List: how do you back up an A model RV? Date: Friday, September 25, 2009, 1:38 PM =0A=0A=0AHere's =0Aan odd question I've never seen before.-- How do you get a trigear RV =0Ato move backwards in other than a straight line?=0A- =0AI just =0Afinished installing my prop, and I wanted to push my-RV back wards out of =0Aits corner in the hangar to do some engine runs under load. -- When I =0Atried to make a turn while pushing-it back, it wouldn't turn; the nosewheel =0Acastered until it hit the stop, then I was stuck.- - I eventually got =0Ait to move as I wanted it to by removing the wheel castering stops and letting =0Athe wheel swing around so it was castering b ackwards.--- =0A=0A-=0ABut if =0Asomeone's got a completed plane, w ith nosewheel fairings, they-aren't going =0Ato take off the fairing to r emove the stops.- How do people back up their =0Acompleted planes?-- Just plan to move only in straight =0Alines?=0A=0A=0A Actually its very easy=0A=0A=0A ________________________________________________________________________________
Date: Sep 25, 2009
From: Linn Walters <pitts_pilot(at)bellsouth.net>
Subject: Re: how do you back up an A model RV?
I think you need one of two things ..... a towbar, or slow down as you push back while you bump the nose left/right as needed. At our Grumman conventions we have a contest ..... push an AA-1 backwards through a winding path made of cones .... shortest time wins. Before you take the stops out ..... make sure the wheel pants won't end up in the prop arc. The little Grummans will .... and have. Linn Brian Meyette wrote: > Here's an odd question I've never seen before. How do you get a > trigear RV to move backwards in other than a straight line? > > I just finished installing my prop, and I wanted to push my RV backwards > out of its corner in the hangar to do some engine runs under load. > When I tried to make a turn while pushing it back, it wouldn't turn; the > nosewheel castered until it hit the stop, then I was stuck. I > eventually got it to move as I wanted it to by removing the wheel > castering stops and letting the wheel swing around so it was castering > backwards. > > But if someone's got a completed plane, with nosewheel fairings, > they aren't going to take off the fairing to remove the stops. How do > people back up their completed planes? Just plan to move only in > straight lines? > > * > > > * ________________________________________________________________________________
Date: Sep 25, 2009
From: Matt Dralle <dralle(at)matronics.com>
Subject: Re: how do you back up an A model RV?
That's easy: Convert it to a tailwheel configuration... :-) Matt At 01:38 PM 9/25/2009 Friday, you wrote: >Here's an odd question I've never seen before. How do you get a trigear RV to move backwards in other than a straight line? > >I just finished installing my prop, and I wanted to push my RV backwards out of its corner in the hangar to do some engine runs under load. When I tried to make a turn while pushing it back, it wouldn't turn; the nosewheel castered until it hit the stop, then I was stuck. I eventually got it to move as I wanted it to by removing the wheel castering stops and letting the wheel swing around so it was castering backwards. > >But if someone's got a completed plane, with nosewheel fairings, they aren't going to take off the fairing to remove the stops. How do people back up their completed planes? Just plan to move only in straight lines? > ________________________________________________________________________________
Date: Sep 25, 2009
From: Bobby Hester <bobbyhester(at)newwavecomm.net>
Subject: Re: how do you back up an A model RV?
Tow Bar Here is the one I use: http://store.wagaero.com/product_info.php?products_id=8119 I also order and installed this: *RVa Tow Pin Kit * ---- Surfing the web from Hopkinsville, KY Visit my web site: http://home.newwavecomm.net/bobbyhester/2009AugDecFlying.htm Brian Meyette wrote: > Here's an odd question I've never seen before. How do you get a > trigear RV to move backwards in other than a straight line? > > I just finished installing my prop, and I wanted to push my RV > backwards out of its corner in the hangar to do some engine runs under > load. When I tried to make a turn while pushing it back, it wouldn't > turn; the nosewheel castered until it hit the stop, then I was > stuck. I eventually got it to move as I wanted it to by removing the > wheel castering stops and letting the wheel swing around so it was > castering backwards. > > But if someone's got a completed plane, with nosewheel fairings, > they aren't going to take off the fairing to remove the stops. How do > people back up their completed planes? Just plan to move only in > straight lines? > * > > > * ________________________________________________________________________________
Date: Sep 25, 2009
From: Bobby Hester <bobbyhester(at)newwavecomm.net>
Subject: RVa Tow Pin Kit
Forgot to add the website, scroll to the bottom: http://www.bogert-av.com/whats_new.php -- ---- Surfing the web from Hopkinsville, KY Visit my web site: http://home.newwavecomm.net/bobbyhester/2009AugDecFlying.htm ________________________________________________________________________________
Date: Sep 25, 2009
From: Mike De Lange <squishyoleo(at)yahoo.ca>
Subject: Re: IO-320 Fuel System Diagram??
Sure can - I'm actually working on a general system overview diagram that should be able to describe it better than I ever could in words. Once I finish it I'll post it on the list here. Mike ----- Original Message ---- From: Ralph Finch <rgf(at)dcn.davis.ca.us> Sent: Thursday, September 24, 2009 9:32:30 PM Subject: RE: RV-List: Re: IO-320 Fuel System Diagram?? Say--can you summarize what you learned and what you will do? Ralph Finch Davis, California RV-9A QB-SA __________________________________________________________________ Make your browsing faster, safer, and easier with the new Internet Explorer 8. Optimized for Yahoo! Get it Now for Free! at http://downloads.yahoo.com/ca/internetexplorer/ ________________________________________________________________________________
From: "Brian Meyette" <bmeyette(at)gmail.com>
Subject: how do you back up an A model RV?
Date: Sep 25, 2009
yes, I noticed this and turned it around before starting the engine run the prop tip was very close to the tire before I turned it back where it shoudl be _____ From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Denis Walsh Sent: Friday, September 25, 2009 6:06 PM Subject: Re: RV-List: how do you back up an A model RV? There are several ways to do it fairly easily if you are on pavement, and I am sure others will cover it.. My warning to you is to be very careful if you removed the stops! This could set you up for a prop strike if you happen to have the wheel ass backwards when the prop comes around. Denis On Sep 25, 2009, at 3:27 , John Morgensen wrote: 1. Use a tow handle on the front wheel and steer while pushing. or 2. Sit on the horizontal elevator to raise the front wheel off the ground. Either way works. john Brian Meyette wrote: Here's an odd question I've never seen before. How do you get a trigear RV to move backwards in other than a straight line? I just finished installing my prop, and I wanted to push my RV backwards out of its corner in the hangar to do some engine runs under load. When I tried to make a turn while pushing it back, it wouldn't turn; the nosewheel castered until it hit the stop, then I was stuck. I eventually got it to move as I wanted it to by removing the wheel castering stops and letting the wheel swing around so it was castering backwards. But if someone's got a completed plane, with nosewheel fairings, they aren't going to take off the fairing to remove the stops. How do people back up their completed planes? Just plan to move only in straight lines? href="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/N avigator?RV-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/contri bution href="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/N avigator?RV-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/contri bution 05:51:00 ________________________________________________________________________________
Date: Sep 25, 2009
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: how do you back up an A model RV?
Well, I would love to do that for an RV-10, but Van's is not about to provide any support for such a beast, and I doubt the tail structure is stressed for a tail wheel, and it would be a bitch to try to remount the main gear mounts. Matt Dralle wrote: > > That's easy: Convert it to a tailwheel configuration... > > :-) > > Matt > ________________________________________________________________________________
From: "charlie heathco" <cheathco(at)cox.net>
Subject: Re: how do you back up an A model RV?
Date: Sep 25, 2009
At first I used tow bar, then got to where I could back it including turning.U put hands on the air intake holes, and push left to turn it right. It take practice and go real slow at first, caution, do not let anyone help. :-) ----- Original Message ----- From: Brian Meyette To: rv-list(at)matronics.com Sent: Friday, September 25, 2009 15:38 Subject: RV-List: how do you back up an A model RV? Here's an odd question I've never seen before. How do you get a trigear RV to move backwards in other than a straight line? I just finished installing my prop, and I wanted to push my RV backwards out of its corner in the hangar to do some engine runs under load. When I tried to make a turn while pushing it back, it wouldn't turn; the nosewheel castered until it hit the stop, then I was stuck. I eventually got it to move as I wanted it to by removing the wheel castering stops and letting the wheel swing around so it was castering backwards. But if someone's got a completed plane, with nosewheel fairings, they aren't going to take off the fairing to remove the stops. How do people back up their completed planes? Just plan to move only in straight lines? ________________________________________________________________________________
Date: Sep 25, 2009
From: Darrell Reiley <lifeofreiley2003(at)yahoo.com>
Subject: Re: how do you back up an A model RV?
OMG... Get a rope! --- On Fri, 9/25/09, Brian Meyette wrote: > From: Brian Meyette <bmeyette(at)gmail.com> > Subject: RV-List: how do you back up an A model RV? > To: rv-list(at)matronics.com > Date: Friday, September 25, 2009, 3:38 PM > > > > > > > Here's > an odd question I've never seen before. How > do you get a trigear RV > to move backwards in other than a straight > line? > > I just > finished installing my prop, and I wanted to push > myRV backwards out of > its corner in the hangar to do some engine runs under > load. When I > tried to make a turn while pushingit back, it > wouldn't turn; the nosewheel > castered until it hit the stop, then I was > stuck. I eventually got > it to move as I wanted it to by removing the wheel > castering stops and letting > the wheel swing around so it was castering > backwards. > > > But if > someone's got a completed plane, with nosewheel > fairings, theyaren't going > to take off the fairing to remove the stops. How do > people back up their > completed planes? Just plan to move only in > straight > lines? > > > > > > ________________________________________________________________________________
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Re: how do you back up an A model RV?
Date: Sep 26, 2009
The one I was referring to did not remove his stops (and mine have not been removed either) - he was able to push his plane in such a way as to steer the nosewheel. It wasn't me....I take my towbar with me in case I have to push mine backwards.....I haven't learned the trick yet.... ----- Original Message ----- From: "Jim" <jjewell(at)telus.net> Sent: Friday, September 25, 2009 7:08 PM Subject: Re: RV-List: how do you back up an A model RV? > > Someone said: > > " I've seen folks that can push theirs around and drive the nose wheel > backwards" > > Do not try this when the aircraft is considered airworthy. > When the Allen screw stops are removed from the top of the nose wheel fork > allowing the nose wheel to rotate 360 degrees, the nose wheel can get into > the prop arc. Sooner or later it will happen. With the engine not running > some paint damage, fiberglass damage, prop damage and some level of injury > to your pride are all quite possible. > Should this Prop nose fork interference happen with the engine running the > result will at the very least spoil a nose wheel, a prop and the whole of > the rest of your day! > ----- Original Message ----- > From: "Ralph E. Capen" <recapen(at)earthlink.net> > To: > Sent: Friday, September 25, 2009 1:52 PM > Subject: Re: RV-List: how do you back up an A model RV? > > > E-mail message checked by Spyware Doctor (6.1.0.448) > Database version: 6.13350 > http://www.pctools.com/en/spyware-doctor-antivirus/ > > > ________________________________________________________________________________
Date: Sep 26, 2009
From: Linn Walters <pitts_pilot(at)bellsouth.net>
Subject: Re: how do you back up an A model RV?
Ralph E. Capen wrote: > > The one I was referring to did not remove his stops (and mine have not > been removed either) - he was able to push his plane in such a way as to > steer the nosewheel. > > It wasn't me....I take my towbar with me in case I have to push mine > backwards.....I haven't learned the trick yet.... The only 'trick' is to push the nose in the direction that the wheel pant is pointing. If the wheel pant isn't pointing in the right direction, move the nose left/right until it is ..... then push in the direction that the wheel pant is pointing. Pushing in any other direction will make the nose gear pivot ..... making you start all over. Linn ________________________________________________________________________________
Date: Sep 26, 2009
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Re: how do you back up an A model RV?
Thanks - I'll try it..... -----Original Message----- >From: Linn Walters <pitts_pilot(at)bellsouth.net> >Sent: Sep 26, 2009 8:41 AM >To: rv-list(at)matronics.com >Subject: Re: RV-List: how do you back up an A model RV? > > >Ralph E. Capen wrote: >> >> The one I was referring to did not remove his stops (and mine have not >> been removed either) - he was able to push his plane in such a way as to >> steer the nosewheel. >> >> It wasn't me....I take my towbar with me in case I have to push mine >> backwards.....I haven't learned the trick yet.... >The only 'trick' is to push the nose in the direction that the wheel >pant is pointing. If the wheel pant isn't pointing in the right >direction, move the nose left/right until it is ..... then push in the >direction that the wheel pant is pointing. Pushing in any other >direction will make the nose gear pivot ..... making you start all over. >Linn > > ________________________________________________________________________________
Date: Sep 26, 2009
Subject: oiling the air filter?
From: thomas sargent <sarg314(at)gmail.com>
I was just about to mount my FAB for what I hope is the last time, and noticed on the air filter it says "oil before using". What does this mean? Am I supposed to actually soak the filter with oil? What kind of oil? Reminds me of my old, old VW beetle that used a straw-like material soaked with oil to filter the air. -- Tom Sargent ________________________________________________________________________________
Date: Sep 27, 2009
From: rveighta(at)comcast.net
Subject: Re: oiling the air filter?
Tom, order some K&N oil from vans,=C2- page 17 of the catalog. It's calle d a=C2- "Recharge Kit.". Walt Shipley ----- Original Message ----- From: "thomas sargent" <sarg314(at)gmail.com> Sent: Saturday, September 26, 2009 8:26:15 PM GMT -05:00 US/Canada Eastern Subject: RV-List: oiling the air filter? I was just about to mount my FAB for what I hope is the last time, and noti ced on the air filter it says "oil before using". =C2-What does this mean ? =C2-Am I supposed to actually soak the filter with oil? =C2-What kind of oil? Reminds me of my old, old VW beetle that used a straw-like material soaked with oil to filter the air. -- Tom Sargent == ________________________________________________________________________________
Date: Sep 26, 2009
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: oiling the air filter?
rveighta(at)comcast.net wrote: > > Tom, order some K&N oil from vans, page 17 of the catalog. It's > called a "Recharge Kit.". Or buy it at well-stocked auto parts stores. Sam Buchanan ________________________________________________________________________________
Date: Sep 26, 2009
From: Bobby Hester <bobbyhester(at)newwavecomm.net>
Subject: Re: oiling the air filter?
From Aircraft Spruce K&N RECHARGER FILTER SERVICE KIT P/N 08-00722 *$10.25* <http://www.aircraftspruce.com/neworderform.php?cmd=add&p=08-00722&q=1> <http://www.aircraftspruce.com/wishlist.php?action=add&p=08-00722&q=1> K&N FilterChargers use a specially formulated oil to attract and suspend dirt to the cotton-gauze filtration surface. Over time, dirt accumulates on the filter and airflow can be reduced. This is where the K&N ReCharger Filter Care Service Kit comes to the rescue. Included are a cleaning solution and dirt-attracting oil, both of which are formulated specifically for K&N's cotton-gauze filter media. ---- Surfing the web from Hopkinsville, KY Check out the latest on my website at: http://home.newwavecomm.net/bobbyhester/2009AugDecFlying.htm thomas sargent wrote: > I was just about to mount my FAB for what I hope is the last time, and > noticed on the air filter it says "oil before using". What does this > mean? Am I supposed to actually soak the filter with oil? What kind > of oil? > > Reminds me of my old, old VW beetle that used a straw-like material > soaked with oil to filter the air. > > -- > Tom Sargent > * > > > * ________________________________________________________________________________
Date: Sep 27, 2009
From: HCRV6(at)comcast.net
Subject: Re: oiling the air filter?
Also, do not "soak" the filter or you will have oil dripping out it into your bottom cowl for weeks. Apply the oil sparingly to all the folds and let it penetrate for awhile, then check for bare spots and go over them again. You can get the K&N oil in a spray can at most automotive supply stores and that makes it much easier to coat the element thoroughly without over doing it. Just a tip learned the hard way. Harry Crosby RV-6 N16CX, 619 hours ----- Original Message ----- From: rveighta(at)comcast.net Sent: Saturday, September 26, 2009 5:47:03 PM GMT -08:00 US/Canada Pacific Subject: Re: RV-List: oiling the air filter? Tom, order some K&N oil from vans, page 17 of the catalog. It's called a "Recharge Kit.". Walt Shipley ----- Original Message ----- From: "thomas sargent" <sarg314(at)gmail.com> Sent: Saturday, September 26, 2009 8:26:15 PM GMT -05:00 US/Canada Eastern Subject: RV-List: oiling the air filter? I was just about to mount my FAB for what I hope is the last time, and noticed on the air filter it says "oil before using". What does this mean? Am I supposed to actually soak the filter with oil? What kind of oil? Reminds me of my old, old VW beetle that used a straw-like material soaked with oil to filter the air. -- Tom Sargent ________________________________________________________________________________
From: "Don" <dsvs(at)ca.rr.com>
Subject: oiling the air filter?
Date: Sep 26, 2009
Check out the K&N website for info on how to oil and also clean the filter. Most Auto parts houses will have the oil from K&N for a much better price than /Van=99s . Don Van Santen RV7 flying From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of thomas sargent Sent: Saturday, September 26, 2009 5:26 PM Subject: RV-List: oiling the air filter? I was just about to mount my FAB for what I hope is the last time, and noticed on the air filter it says "oil before using". What does this mean? Am I supposed to actually soak the filter with oil? What kind of oil? Reminds me of my old, old VW beetle that used a straw-like material soaked with oil to filter the air. -- Tom Sargent ________________________________________________________________________________
Subject: how do you back up an A model RV?
Date: Sep 27, 2009
From: "Robin Marks" <robin1(at)mrmoisture.com>
Oh, how I long for the days of pushing around a 2 place RV. The -10 is beginning to take more than I got, especially when pulling up slight inclines to start. Can't father time come with a free Power Tug. Robin ________________________________________________________________________________
Date: Sep 27, 2009
Subject: Re: oiling the air filter?
From: thomas sargent <sarg314(at)gmail.com>
Thanks for the info. I just bought the K&N recharge kit at Checker Auto parts for $12. On Sat, Sep 26, 2009 at 6:27 PM, Don wrote: > Check out the K&N website for info on how to oil and also clean the > filter. Most Auto parts houses will have the oil from K&N for a much bet ter > price than /Van=99s . > > Don Van Santen RV7 flying > -- Tom Sargent, RV-6A final assembly ________________________________________________________________________________
From: PeterHunt1(at)aol.com
Date: Sep 27, 2009
Subject: Re: Leaky air inlets on RV-9A
Yes, coned shaped boots on the aileron pushrods where the pushrods exit the fuselage into the wing are very important to cutting down cold drafts. I made mine out of sail cloth material available at the local sailing/marine store. Use a pipe clamp to hold the small end of the cone to the pushrod and make a large donut ring to hold the large end to the fuselage opening to the wing. The flexible cone collapses/expands like an accordion when the pushrods are moved. Pete in Clearwater RV-6 ________________________________________________________________________________
Date: Sep 28, 2009
From: Mike De Lange <squishyoleo(at)yahoo.ca>
Subject: Fuel System Diagram
Hi All, Here's a preliminary fuel system overview diagram for those who are interested. It's for an IO-320 with the Precision Airmotive fuel injection system. It's very simple - a lot more simplistic than I thought the whole system would be. I still haven't decided if I'm going with the Van's boost pump kit or the one from Andair yet. Any suggestions? :) Mike __________________________________________________________________ Looking for the perfect gift? Give the gift of Flickr! http://www.flickr.com/gift/ ________________________________________________________________________________
Date: Sep 28, 2009
From: John Morgensen <john(at)morgensen.com>
Subject: Re: Fuel System Diagram
My plans are similar but I don't understand the benefit of the gas collator. John Morgensen RV4 - Flying RV9A - wiring Grumman AA1B-150 For Sale Mike De Lange wrote: > Hi All, > > Here's a preliminary fuel system overview diagram for those who are interested. It's for an IO-320 with the Precision Airmotive fuel injection system. It's very simple - a lot more simplistic than I thought the whole system would be. I still haven't decided if I'm going with the Van's boost pump kit or the one from Andair yet. Any suggestions? :) > > > Mike > > > __________________________________________________________________ > Looking for the perfect gift? Give the gift of Flickr! > > http://www.flickr.com/gift/ ________________________________________________________________________________
From: William Davis <rvpilot(at)embarqmail.com>
Subject: Re: Fuel System Diagram
Date: Sep 28, 2009
Hi Mike, I suggest that you eliminate the gascolator. It is totally unnecessary and a real source of potential leaks. It cannot be the lowest point in the system, the lowest points are the tank drains, and the filter will take care of any debris. Personally, I would put the flow transducer inside the firewall down stream of the boost pump. This gives you a better chance to get a straight run up stream of it, helps to eliminate bubbles. This set-up has worked well for me through 4 RV's Bill On Sep 28, 2009, at 9:23 AM, Mike De Lange wrote: > Hi All, > > Here's a preliminary fuel system overview diagram for those who are > interested. It's for an IO-320 with the Precision Airmotive fuel > injection system. It's very simple - a lot more simplistic than I > thought the whole system would be. I still haven't decided if I'm > going with the Van's boost pump kit or the one from Andair yet. > Any suggestions? :) > > > Mike > > > > __________________________________________________________________ > Looking for the perfect gift? Give the gift of Flickr! > > http://www.flickr.com/gift/> ________________________________________________________________________________
Date: Sep 28, 2009
Subject: Re: Fuel System Diagram
From: peter laurence <peterlaurence6(at)gmail.com>
Mike, I made my fuel manifold for my RV9A. Bought an Auto racing pump, which in my opinion is as good as Van's. I picked up the check valve and the pressure valve at Sun N Fun a couple of years ago.I think the AN fittings ended up costing more that the rest of the components. However, After seeing Andair's pump, I going going with it and eliminating all those fittings and parts. Peter On Mon, Sep 28, 2009 at 9:23 AM, Mike De Lange wrote: > Hi All, > > Here's a preliminary fuel system overview diagram for those who are > interested. It's for an IO-320 with the Precision Airmotive fuel injection > system. It's very simple - a lot more simplistic than I thought the whole > system would be. I still haven't decided if I'm going with the Van's boost > pump kit or the one from Andair yet. Any suggestions? :) > > > Mike > > > __________________________________________________________________ > Looking for the perfect gift? Give the gift of Flickr! > >
http://www.flickr.com/gift/ ________________________________________________________________________________
Date: Sep 28, 2009
Subject: Replacing Canopy - Bucktails?
From: J Riffel <riffeljl(at)gmail.com>
Well, my canopy cracked - and I'm now replacing it. What have folks done with the bucktails inside the canopy frame? Each of the canopy frame sides, top and back pieces are closed so the bucktails fall inside when you drill off the canopy. I'm thinking of drilling another hole in each piece so I can get the bucktails out. Otherwise it'll sound like maracas with all the bucktails shaking around. Thoughts? "Jerry" 106 hrs on RV7A ________________________________________________________________________________
From: "Ralph Finch" <rgf(at)dcn.davis.ca.us>
Subject: Fuel System Diagram
Date: Sep 28, 2009
Thanks for this, I hope to be at this stage in a year...or two. Or longer, well, I hope to be there. Ralph Finch Davis, California RV-9A QB-SA -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Mike De Lange Sent: Monday, September 28, 2009 6:23 AM Subject: RV-List: Fuel System Diagram Hi All, Here's a preliminary fuel system overview diagram for those who are interested. It's for an IO-320 with the Precision Airmotive fuel injection system. It's very simple - a lot more simplistic than I thought the whole system would be. I still haven't decided if I'm going with the Van's boost pump kit or the one from Andair yet. Any suggestions? :) Mike ________________________________________________________________________________
Date: Sep 28, 2009
From: Jason Edwards <flyboyedwards(at)yahoo.com>
Subject: wiring in a music input
I have an Icom IC-A200 radio with a sigtronics SPA-400. I would like to wir e in an input jack for an Ipod. Can anyone advise on how to do this? I don' t have a jack for the Ipod yet, because I don't know which one to pick. - The airplane is all complete, and the wiring in done. I'd just like to add the input. Any wiring guru's out there? - Thanks in advance, Jason Edwards RV-4 N28EW Richland Center, Wisconsin.=0A=0A=0A ________________________________________________________________________________
Date: Sep 28, 2009
Subject: Re: wiring in a music input
From: John Jessen <n212pj(at)gmail.com>
You know that's not stereo, Jason. The SPA-400 is mono and you'd have to get a RES-401 to go stereo, or upgrade to their SCI-S4...or, move over to PS Engineering and get their PM-3000 model. Did you want to stay mono? John J On Mon, Sep 28, 2009 at 6:34 PM, Jason Edwards wrote: > I have an Icom IC-A200 radio with a sigtronics SPA-400. I would like to > wire in an input jack for an Ipod. Can anyone advise on how to do this? I > don't have a jack for the Ipod yet, because I don't know which one to pick. > > The airplane is all complete, and the wiring in done. I'd just like to add > the input. > Any wiring guru's out there? > > Thanks in advance, > Jason Edwards > RV-4 N28EW > Richland Center, Wisconsin. > > * > > * > > ________________________________________________________________________________
Date: Sep 28, 2009
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Re: Fuel System Diagram
Mike De Lange wrote: > Hi All, > > Here's a preliminary fuel system overview diagram for those who are interested. It's for an IO-320 with the Precision Airmotive fuel injection system. It's very simple - a lot more simplistic than I thought the whole system would be. I still haven't decided if I'm going with the Van's boost pump kit or the one from Andair yet. Any suggestions? :) > > > Mike > > > __________________________________________________________________ > Looking for the perfect gift? Give the gift of Flickr! > > http://www.flickr.com/gift/ Uh... I know that the Andair pump is bound to be perfect (at around 600 American dollars), but the specs say 16gph @ 25psi. Any good running 180-200hp Lyc will flow more than that at sea level full power..... Charlie ________________________________________________________________________________
From: "Greg Young" <gyoung@cs-sol.com>
Subject: Replacing Canopy - Bucktails?
Date: Sep 28, 2009
Tilt the frame to gather them together. Squirt some epoxy or other glue thru the nearest hole. Let dry and carry on. Regards, Greg Young _____ From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of J Riffel Sent: Monday, September 28, 2009 7:24 PM Subject: RV-List: Replacing Canopy - Bucktails? Well, my canopy cracked - and I'm now replacing it. What have folks done with the bucktails inside the canopy frame? Each of the canopy frame sides, top and back pieces are closed so the bucktails fall inside when you drill off the canopy. I'm thinking of drilling another hole in each piece so I can get the bucktails out. Otherwise it'll sound like maracas with all the bucktails shaking around. Thoughts? "Jerry" 106 hrs on RV7A ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Sep 28, 2009
Subject: Re: Fuel System Diagram
I'm always baffled by this same misleading statement that has been trotted out on the RV List time and time again. Read my lips, "a gascolator doesn't have to be the lowest point in the system in order to do its job". Where did this crazy idea come from? Look at a gascolator closely and pretend you understand the physics of a heavier and more viscous fluid (water) settling out by gravity with the help of a screen tight enough to let the lighter less viscous fluid (fuel) preferentially float/flow thru. All a gascolator needs to work is to be installed correctly (with the bowl facing down and the curtis valve accesible for draining). You don't have to shake a rattle, do a chant or pray. It's science. -GV In a message dated 9/28/2009 10:12:53 A.M. Pacific Daylight Time, rvpilot(at)embarqmail.com writes: I suggest that you eliminate the gascolator. It is totally unnecessary and a real source of potential leaks. It cannot be the lowest point in the system, the lowest points are the tank drains, and the filter will take care of any debris. ________________________________________________________________________________
From: "Stan VanGrunsven" <stan(at)vangrunsven.us>
Subject: Re: Leaky air inlets on RV-9A
Date: Sep 28, 2009
Hi Ian, When we first flew the 6-A, in early spring, it leaked something awful. When the first passenger flew, his jacket sleeve was being tugged at by the air leaking OUT at the upper rail where we had not sealed the slider canopy. What I'm saying is that the low pressure over the wing was pulling air out of the cabin from every available hole. When we sealed the canopy sides above the wing most of the other areas were much more managable. We used some "V" seal with the opening blocking the direction of flow which is Out above the wing and IN along the rear skirt. Some other type seals also work, like "P" seals where the "bulb" is flexable enough move in the direction of air flow and get pushed against skirt or skin. I hope this helps; many builders have never dealt with this area first. Best wishes, Stan VanGrunsven RV-6A April 1998 ----- Original Message ----- From: Ian To: rv-list(at)matronics.com Sent: Thursday, September 24, 2009 10:37 AM Subject: RV-List: Leaky air inlets on RV-9A My RV-9A is starting to chill my wife! As the weather gets cooler we've noticed significant amounts of air coming in through the control stick holes and also out of the edges of the mounting of the eyeball vents. The Van's drawing calls for the removal of the fourth hole on the mounting (the one you would catch your leg on) and this seems to result in a slightly open joint, especially under air pressure. What have others done about both problems. I realize putting a boot over the stick will help that area, but unfortunately I just bought nice looking automotive gear shift boots that have lots of fancy little holes in them! Any ideas for what material would be light, flexible and draughtproof?? Beautiful flying day! Ian Brown Bromont, QC, C-GOHM ________________________________________________________________________________
Date: Sep 29, 2009
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: Fuel System Diagram
My 200 hp IO 360 Mooney flows about 16.8 to 17.5 on takeoff depending on temperature and how close to sea level elevation. 16 gph capacity would be more than enough for 160 hp IO320. Charlie England wrote: > > Mike De Lange wrote: >> Hi All, >> >> Here's a preliminary fuel system overview diagram for those who are >> interested. It's for an IO-320 with the Precision Airmotive fuel >> injection system. It's very simple - a lot more simplistic than I >> thought the whole system would be. I still haven't decided if I'm >> going with the Van's boost pump kit or the one from Andair yet. Any >> suggestions? :) >> >> >> Mike >> >> >> __________________________________________________________________ >> Looking for the perfect gift? Give the gift of Flickr! >> http://www.flickr.com/gift/ > Uh... I know that the Andair pump is bound to be perfect (at around 600 > American dollars), but the specs say 16gph @ 25psi. Any good running > 180-200hp Lyc will flow more than that at sea level full power..... > > Charlie > > > > ________________________________________________________________________________
Date: Sep 29, 2009
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: Fuel System Diagram
And you are going to guarantee that an engine pump designed to generate 25 psi isn't going to have enough suction to lift the gascolator(designed for low pressure carb systems) valve off its seat and suck air??? Why do you need another water separator when the tanks should do the job at the quick drains? Vanremog(at)aol.com wrote: > I'm always baffled by this same misleading statement that has been > trotted out on the RV List time and time again. Read my lips, "a > gascolator doesn't have to be the lowest point in the system in order to > do its job". > > Where did this crazy idea come from? Look at a gascolator closely and > pretend you understand the physics of a heavier and more viscous fluid > (water) settling out by gravity with the help of a screen tight enough > to let the lighter less viscous fluid (fuel) preferentially float/flow > thru. All a gascolator needs to work is to be installed correctly (with > the bowl facing down and the curtis valve accesible for draining). > > You don't have to shake a rattle, do a chant or pray. > > It's science. > > -GV > > In a message dated 9/28/2009 10:12:53 A.M. Pacific Daylight Time, > rvpilot(at)embarqmail.com writes: > > I suggest that you eliminate the gascolator. It is totally > unnecessary and a real source of potential leaks. > It cannot be the lowest point in the system, the lowest points are > the tank drains, and the filter will take care > of any debris. > > * > > > * ________________________________________________________________________________
Date: Sep 29, 2009
From: Charles Kuss <chaskuss(at)yahoo.com>
Subject: Re: Fuel System Diagram
Mike, Most folks don't use a gascolator on a fuel injected engine. Unless you plan to use an Andair gascolator, most others are NOT designed for the sealing surfaces to withstand the 25 psi of a fuel injected system. That means you'll probably have fuel leaks with the electric pump turned on. I would suggest that you do one of three things. #1 Simply eliminate the gascolator #2 Swap places between your gascolator and the 6ILA fuel filter. #3 Install a gascolator [or 4ILA fuel filter] in each wing root and eliminate the fuel filter and gascolator in the positions shown in your diagram. The 4ILA is a slightly smaller version of the 6ILA fuel filter. It is easier to fit into the wing root area. The Flow Ezy 6ILA is sold by both Vans and Airflow Performance. RV-9A builder Chris Heitman's company, Pegasus Auto Racing carries the 4ILA filter. See http://www.pegasusautoracing.com/productdetails.asp?RecID=3469 Charlie Kuss > Mike De Lange wrote: > > Hi All, > > > > Here's a preliminary fuel system overview diagram for > those who are interested. It's for an IO-320 with the > Precision Airmotive fuel injection system. It's very > simple - a lot more simplistic than I thought the whole > system would be. I still haven't decided if I'm going > with the Van's boost pump kit or the one from Andair > yet. Any suggestions? :) > > > > > > Mike ________________________________________________________________________________
Date: Sep 29, 2009
From: Charles Kuss <chaskuss(at)yahoo.com>
Subject: Re: wiring in a music input
Jason, Another option for a stereo intercom is the Flightcom 403LSA. See http://www.flightcom.net/intercoms/403lsa-intercom.php Charlie Kuss --- On Mon, 9/28/09, Jason Edwards wrote: > From: Jason Edwards <flyboyedwards(at)yahoo.com> > Subject: RV-List: wiring in a music input > To: rv-list(at)matronics.com > Date: Monday, September 28, 2009, 9:34 PM > I > have an Icom IC-A200 radio with a sigtronics SPA-400. I > would like to wire in an input jack for an Ipod. Can anyone > advise on how to do this? I don't have a jack for the > Ipod yet, because I don't know which one to pick. > > The airplane is all complete, and the wiring in done. > I'd just like to add the input. > Any wiring guru's out there? > > Thanks in advance, > Jason Edwards > RV-4 N28EW > Richland Center, Wisconsin. > > > > > > > ________________________________________________________________________________
Date: Sep 29, 2009
From: Charles Kuss <chaskuss(at)yahoo.com>
Subject: Re: Fuel System Diagram
Mike, I would strongly suggest you read the post on the VAF WWW site by Don Rivera [owner of Airflow Performance] at the link below. See http://www.vansairforce.com/community/showpost.php?p=354763&postcount=4 The entire thread can be found below http://www.vansairforce.com/community/showthread.php?t=47463 Charlie Kuss --- On Tue, 9/29/09, Charles Kuss wrote: > From: Charles Kuss <chaskuss(at)yahoo.com> > Subject: Re: RV-List: Fuel System Diagram > To: rv-list(at)matronics.com > Date: Tuesday, September 29, 2009, 5:35 AM > Mike, > Most folks don't use a gascolator on a fuel injected > engine. Unless you plan to use an Andair gascolator, most > others are NOT designed for the sealing surfaces to > withstand the 25 psi of a fuel injected system. That means > you'll probably have fuel leaks with the electric pump > turned on. > I would suggest that you do one of three things. > #1 Simply eliminate the gascolator > #2 Swap places between your gascolator and the 6ILA fuel > filter. > #3 Install a gascolator [or 4ILA fuel filter] in each wing > root and eliminate the fuel filter and gascolator in the > positions shown in your diagram. The 4ILA is a slightly > smaller version of the 6ILA fuel filter. It is easier to fit > into the wing root area. The Flow Ezy 6ILA is sold by both > Vans and Airflow Performance. RV-9A builder Chris Heitman's > company, Pegasus Auto Racing carries the 4ILA filter. See > > http://www.pegasusautoracing.com/productdetails.asp?RecID=3469 > > Charlie Kuss > > > Mike De Lange wrote: > > > Hi All, > > > > > > Here's a preliminary fuel system overview diagram > for > > those who are interested. It's for an IO-320 with > the > > Precision Airmotive fuel injection system. It's > very > > simple - a lot more simplistic than I thought the > whole > > system would be. I still haven't decided if I'm > going > > with the Van's boost pump kit or the one from Andair > > yet. Any suggestions? :) > > > > > > > > > Mike > > > > > > > __________________________________________________ ________________________________________________________________________________
Date: Sep 29, 2009
From: <ronburnett(at)charter.net>
Subject: Re: wiring in a music input
I bought the Softcom Stereo Icom and it comes with a wiring harness for just over $200. Not yet flying but it is almost installed. Ron Burnett RV-6A finishing Do not archieve ---- Charles Kuss wrote: ============ Jason, Another option for a stereo intercom is the Flightcom 403LSA. See http://www.flightcom.net/intercoms/403lsa-intercom.php Charlie Kuss --- On Mon, 9/28/09, Jason Edwards wrote: > From: Jason Edwards <flyboyedwards(at)yahoo.com> > Subject: RV-List: wiring in a music input > To: rv-list(at)matronics.com > Date: Monday, September 28, 2009, 9:34 PM > I > have an Icom IC-A200 radio with a sigtronics SPA-400. I > would like to wire in an input jack for an Ipod. Can anyone > advise on how to do this? I don't have a jack for the > Ipod yet, because I don't know which one to pick. > > The airplane is all complete, and the wiring in done. > I'd just like to add the input. > Any wiring guru's out there? > > Thanks in advance, > Jason Edwards > RV-4 N28EW > Richland Center, Wisconsin. > > > > > > > ________________________________________________________________________________
Date: Sep 29, 2009
From: Glen Matejcek <aerobubba(at)earthlink.net>
Subject: Re: Fuel System Diagram
>Why do you need another water separator when the tanks >should do the job at the quick drains? Although one can argue they "should" do the job, I have drained quite a bit of trash and water out of gascolators over the years. Especially from planes with flush fuel caps. Throw in some acro to stir things up, and now there is water in the fuel injection system. To each his own, but my money (and rear end) is on the simple physics of a gascolator. Glen Matejcek ________________________________________________________________________________
From: "Panama Red" <panamared505(at)brier.net>
Subject: Re: Fuel System Diagram
Date: Sep 29, 2009
> To each his own, but my money (and rear end) is on the simple physics of a > gascolator. Simple physics of the gascolator may get one killed while in sustained inverted flight! Bob RV6 "Wicked Witch of the West" ________________________________________________________________________________
Date: Sep 29, 2009
From: Mike De Lange <squishyoleo(at)yahoo.ca>
Subject: Re: Fuel System Diagram
I've heard good points and bad about the usage of a gascolator from many people. But regardless of what I may think about it one way or the other, here in Canada it's law to install one so I really have no choice. As for the placement of the fuel flow transducer, if your boost pump is off does that affect your fuel flow reading at all? I can see the benefit of putting it where you suggest since it also eliminates another run through the firewall. Mike ----- Original Message ---- From: William Davis <rvpilot(at)embarqmail.com> Sent: Monday, September 28, 2009 1:03:09 PM Subject: Re: RV-List: Fuel System Diagram Hi Mike, I suggest that you eliminate the gascolator. It is totally unnecessary and a real source of potential leaks. It cannot be the lowest point in the system, the lowest points are the tank drains, and the filter will take care of any debris. Personally, I would put the flow transducer inside the firewall down stream of the boost pump. This gives you a better chance to get a straight run up stream of it, helps to eliminate bubbles. This set-up has worked well for me through 4 RV's Bill __________________________________________________________________ Looking for the perfect gift? Give the gift of Flickr! http://www.flickr.com/gift/ ________________________________________________________________________________
From: William Davis <rvpilot(at)embarqmail.com>
Subject: Re: Fuel System Diagram
Date: Sep 29, 2009
Mike, If you gotta have that thing, then figure out some way to mount it upstream of the boost pump. The boost pump being on or off will not affect the fuel flow reading other than a momentary blip when it goes on. Bill On Sep 29, 2009, at 12:28 PM, Mike De Lange wrote: > > I've heard good points and bad about the usage of a gascolator from > many people. But regardless of what I may think about it one way > or the other, here in Canada it's law to install one so I really > have no choice. > > As for the placement of the fuel flow transducer, if your boost > pump is off does that affect your fuel flow reading at all? I can > see the benefit of putting it where you suggest since it also > eliminates another run through the firewall. > > Mike > > > ----- Original Message ---- > From: William Davis <rvpilot(at)embarqmail.com> > To: rv-list(at)matronics.com > Sent: Monday, September 28, 2009 1:03:09 PM > Subject: Re: RV-List: Fuel System Diagram > > > Hi Mike, > > I suggest that you eliminate the gascolator. It is totally > unnecessary and a real source of potential leaks. > It cannot be the lowest point in the system, the lowest points are > the tank drains, and the filter will take care > of any debris. Personally, I would put the flow transducer inside > the firewall down stream of > the boost pump. This gives you a better chance to get a straight > run up stream of it, helps to eliminate > bubbles. This set-up has worked well for me through 4 RV's > > Bill > > > > __________________________________________________________________ > Looking for the perfect gift? Give the gift of Flickr! > > http://www.flickr.com/gift/ > > ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Sep 29, 2009
Subject: Re: Fuel System Diagram
Bob- Please explain how this would occur provided that the device were properly installed and purged of water before flight. -GV In a message dated 9/29/2009 9:28:37 A.M. Pacific Daylight Time, panamared505(at)brier.net writes: --> RV-List message posted by: "Panama Red" > To each his own, but my money (and rear end) is on the simple physics of a > gascolator. Simple physics of the gascolator may get one killed while in sustained inverted flight! Bob RV6 "Wicked Witch of the West" ________________________________________________________________________________
From: "Joe & Jan Connell" <jconnell(at)fmwildblue.com>
Subject: Tip-up Canopy Lift Lock
Date: Sep 29, 2009
If you have a tip-up canopy on your RV, there is a lock that can attached to the gas strut. It prevents the canopy from slamming shut from wind gusts or prop wash. To lower the canopy, slide the locking rod away from the body of the gas cylinder. It's available from Advance Auto Parts for $8.49, Part number 8200. Google "pylon lift lock" or check the following link... http://shop.advanceautoparts.com/webapp/wcs/stores/servlet/product_LIFT-L OCK-Pylon_6070434-P_N3608_A%7CGRP2037 ________________________________________________________________________________
From: "Joe & Jan Connell" <jconnell(at)fmwildblue.com>
Subject: Plexiglass - remove and re-install - RV-9A Tip-up
Date: Sep 30, 2009
Guys, I need to replace the skin on the tip-up canopy on my RV-9A. I may also have to replace the front canopy weldment assembly. The Plexiglas has already been fiber glassed in front. Has anyone been able to remove the Plexiglas and re-install it again? A local RV builder has replaced his cracked Plexiglas by using a thin, narrow sharpened putty knife between the fiberglass fairing and the skin. He also use a Dremel grinder to expose the front clips holding the Plexiglas. ANY suggestions would be very welcome... Thanks. Joe Connell Stewartville, MN ________________________________________________________________________________
From: "Panama Red" <panamared505(at)brier.net>
Subject: Re: Fuel System Diagram
Date: Sep 30, 2009
Bob- Please explain how this would occur provided that the device were properly installed and purged of water before flight. -GV In a message dated 9/29/2009 9:28:37 A.M. Pacific Daylight Time, panamared505(at)brier.net writes: > To each his own, but my money (and rear end) is on the simple physics of a > gascolator. Simple physics of the gascolator may get one killed while in sustained inverted flight! Bob I agree if properly installed and the entire fuel system is purged of water prior to flight. So then what is the purpose of a gascolator? In my fuel injected system and most others that I know of, there is a very fine fuel filter prior to the high pressure boost pump, to protect the boost pump. Therefore if one had a gascolator after the fuel filter, the gascolator would not filter out any large debris. On the other hand, if one did not have a fuel filter prior to the cascolator the possible debris caught by the gascolator may then end up back in the fuel flow once gravity is reversed in reference to the gascolator (inverted flight). I assume, but may be wrong, if the gascolator did collect water while upright, then wouldn't this water then enter the fuel system while inverted? I have always thought that the force that made the gascolator work was gravity, reverse gravity and it does not work? How many pilots are able to do an engine restart while inverted? The obvious answer is to roll upright and attempt to start the engine, but trust me, when the engine quits while inverted, it gets real exciting, especially if one is foolish enough to be at a critically low altitude. In my 30 years of flying, I have only found water in the fuel once. That was after I left the RV out in the rain with the fuel caps removed from the tank (a long story). I keep looking for water in my tanks, especially since I hanger my RV with tanks 1/4 to 1/2 full. Disappointed am I, that l find no water in the tanks. I have found the entire outside of the aircraft wet from sweat/humidity on rainy days while in the hanger. I have often opined that the RV would be dryer if I parked it in the rain rather than in the hanger! But still no water in the fuel tanks! Back to the original question, if there is no water in the fuel system and the fuel filter eliminates all the fuel debris in the system, what is the purpose of the gascolator? Bob RV6 "Wicked Witch of the West" ________________________________________________________________________________
From: "Jim Fogarty, Lakes & Leisure Realty, Inc." <jfogarty(at)tds.net>
Subject: Re: Plexiglass - remove and re-install - RV-9A Tip-up
Date: Sep 30, 2009
Joe, Look at your pictures online, Chapter 100, everything looks good, however, I don't see a photo of the tip-up. Want is the problem with the skin? Jim RV9a building ----- Original Message ----- From: Joe & Jan Connell To: RV-List Sent: Wednesday, September 30, 2009 8:49 AM Subject: RV-List: Plexiglass - remove and re-install - RV-9A Tip-up Guys, I need to replace the skin on the tip-up canopy on my RV-9A. I may also have to replace the front canopy weldment assembly. The Plexiglas has already been fiber glassed in front. Has anyone been able to remove the Plexiglas and re-install it again? A local RV builder has replaced his cracked Plexiglas by using a thin, narrow sharpened putty knife between the fiberglass fairing and the skin. He also use a Dremel grinder to expose the front clips holding the Plexiglas. ANY suggestions would be very welcome... Thanks. Joe Connell Stewartville, MN ________________________________________________________________________________
From: "glen matejcek" <aerobubba(at)earthlink.net>
Subject: Re: was Fuel System Diagram, now gascolator redux
Date: Sep 30, 2009
>> To each his own, but my money (and rear end) is on the simple physics of a >> gascolator. > >Simple physics of the gascolator may get one killed while in sustained >inverted flight! > >Bob >RV6 "Wicked Witch of the West" I'd sure like to know what you are basing that commentary on. Each of the 5 or so Decathlons we ran through our aerobatic program lo those many years ago had a gascolator, and we spent a significant amount of time inverted with each student. Never once had a problem with any of them. The gascolators, that is... WRT to the pressure issue and the potential for leaks, mine is located in the left wing root and is plumbed between the selector valve and the boost pump. This makes for easy and convenient draining through a hole in the bottom of the wing gap seal / fairing. It also keeps it away from the engine compartment heat, as well as the possibility of shearing it off the bottom of the firewall in a forced / crash landing. glen matejcek aerobubba(at)earthlink.net ________________________________________________________________________________
Date: Oct 01, 2009
From: Roger Embree <rembree(at)sympatico.ca>
Subject: Re: Fuel System Diagram
Panama Red wrote: > > Bob- > > Please explain how this would occur provided that the device were > properly installed and purged of water before flight. > > -GV > > In a message dated 9/29/2009 9:28:37 A.M. Pacific Daylight Time, > panamared505(at)brier.net writes: > > > > >> To each his own, but my money (and rear end) is on the simple > physics of a >> gascolator. > > Simple physics of the gascolator may get one killed while in > sustained > inverted flight! > > Bob > > > > I agree if properly installed and the entire fuel system is purged of > water prior to flight. So then what is the purpose of a gascolator? > > > > In my fuel injected system and most others that I know of, there is a > very fine fuel filter prior to the high pressure boost pump, to > protect the boost pump. Therefore if one had a gascolator after the > fuel filter, the gascolator would not filter out any large debris. On > the other hand, if one did not have a fuel filter prior to the > cascolator the possible debris caught by the gascolator may then end > up back in the fuel flow once gravity is reversed in reference to the > gascolator (inverted flight). > > > > I assume, but may be wrong, if the gascolator did collect water while > upright, then wouldn't this water then enter the fuel system while > inverted? I have always thought that the force that made the > gascolator work was gravity, reverse gravity and it does not work? > How many pilots are able to do an engine restart while inverted? The > obvious answer is to roll upright and attempt to start the engine, but > trust me, when the engine quits while inverted, it gets real exciting, > especially if one is foolish enough to be at a critically low altitude. > > > > In my 30 years of flying, I have only found water in the fuel once. > That was after I left the RV out in the rain with the fuel caps > removed from the tank (a long story). I keep looking for water in my > tanks, especially since I hanger my RV with tanks 1/4 to 1/2 full. > Disappointed am I, that l find no water in the tanks. I have found > the entire outside of the aircraft wet from sweat/humidity on rainy > days while in the hanger. I have often opined that the RV would be > dryer if I parked it in the rain rather than in the hanger! But still > no water in the fuel tanks! > > > > Back to the original question, if there is no water in the fuel system > and the fuel filter eliminates all the fuel debris in the system, what > is the purpose of the gascolator? > > > > Bob > > RV6 "Wicked Witch of the West" > We had this discussion a long time ago. Rain does not have to be the source of the water. Water that is dissolved in gasoline forms ice crystals when exposed to very cold temperatures. It is difficult to remove all of the ice crystals through the drains, and not possible if they form while flying. Small ice crystals will plug filters but not gascolators. Gary Legare experimented with putting water in a filter and freezing it. He said that he was still able to flow fuel through the frozen filter but that was not a true model of ice crystals being deposited on the surface of a filter. Forgetting about acro or any other unusual circumstances, very cold temperatures equals the need for a gascolator. Roger Embree ________________________________________________________________________________
From: "glen matejcek" <aerobubba(at)earthlink.net>
Subject: Re: Fuel System Diagram
Date: Oct 01, 2009
Bob- >I assume, but may be wrong, if the gascolator did collect water while >upright, then wouldn't this water then enter the fuel system while >inverted? Nope. The last gascolator I was in had a screen that would protect against that, as well as the outflow port being configured as a bit of a standpipe when inverted. > but trust me, when the >engine quits while inverted, it gets real exciting.... That was a standard training exercise. >In my 30 years of flying, I have only found water in the fuel once. Sounds like you've been in the enviable position of only flying airplanes that've been hangared. >Back to the original question, if there is no water in the fuel system >and the fuel filter eliminates all the fuel debris in the system, what >is the purpose of the gascolator? To the first part, water can be laying along the juncture of ribs and the bottom skin. It won't always readily move to the sump, and you can tap clear samples on preflight and still have water and other trash in the tanks. Acro, or even the vibration of normal flight can cause it to migrate to the pick ups. This was a documented issue with certain certificated aircraft, especially one with flush fuel caps. To the second part, the filter doesn't eliminate the debris, it collects it at one non-drainable point. I can't imagine a scenario where there'd be enough trash to plug a filter, but water is another story. Most people will never experience power loss due to contaminants, but it has happened. Most people won't experience a spar failure, but I still prefer to wear a parachute while flying acro. To each his own, as long as an objective risk analysis has been made. glen matejcek aerobubba(at)earthlink.net ________________________________________________________________________________
Date: Oct 01, 2009
From: Jason Edwards <flyboyedwards(at)yahoo.com>
Subject: Re: wiring in a music input
John, At this point, I guess mono would be fine. I'd like to upgrade to stereo, b ut I'm trying to work out a few bugs in the airplane first. The Icom has audio inputs, but I'm not sure if that's where I should hook u p, or somehow go to the intercom. - I just bought the plane, and it's a nice ship. I just have to work out the bugs..............and then add the creature comforts. Just thought I'd do t he research, and maybe get the terminal wired into it now. Thanks for the help so far, Jason. --- On Mon, 9/28/09, John Jessen wrote: From: John Jessen <n212pj(at)gmail.com> Subject: Re: RV-List: wiring in a music input Date: Monday, September 28, 2009, 9:09 PM You know that's not stereo, Jason.- The SPA-400 is mono and you'd have to get a RES-401 to go stereo, or upgrade to their SCI-S4...or, move over to PS Engineering and get their PM-3000 model.- Did you want to stay mono? - John J On Mon, Sep 28, 2009 at 6:34 PM, Jason Edwards wr ote: I have an Icom IC-A200 radio with a sigtronics SPA-400. I would like to wir e in an input jack for an Ipod. Can anyone advise on how to do this? I don' t have a jack for the Ipod yet, because I don't know which one to pick. - The airplane is all complete, and the wiring in done. I'd just like to add the input. Any wiring guru's out there? - Thanks in advance, Jason Edwards RV-4 N28EW Richland Center, Wisconsin. t="_blank">http://www.matronics.com/Navigator?RV-List tp://forums.matronics.com _blank">http://www.matronics.com/contribution =0A=0A=0A ________________________________________________________________________________
Subject: Hartzell BA Prop vs. Composite Prop
Date: Oct 02, 2009
From: "Robin Marks" <robin1(at)mrmoisture.com>
It's time to drop the dollars on a prop for my 8A project. Has anyone seen a real performance comparison between the two blade Hartzell Blended Airfoil prop and the two blade Hartzell Composite Prop? (Both 74"). Thanks, Robin ________________________________________________________________________________
From: RobHickman(at)aol.com
Date: Oct 02, 2009
Subject: Re: Hartzell BA Prop vs. Composite Prop
After doing multiple runs on multiple days in my RV-4 with the new Hartzel l composite two blade propeller I have found the following: RV-4 180HP IO-360 with one PMAG Pilot Only Altitude 5,000 ft 2500 RPM Full throttle 24.9=9D Manifold 50 deg ROP Fuel flow 11.3 GPH I used the autopilot to fly a ground track N, E, S, W for 2 to 3 minutes per leg and then put the data in the NTPS spread sheet to calculate the TAS. Result = 178.8 KTS I have replaced the composite prop with a new Hartzell D-Twist Scimitar metal prop and should have a comparison next week. Just for fun I decided to do the same test in my RV-10 with the Hartzell three blade composite prop. I only made one flight to test the numbers an d will repeat it a number of times to verify the results. RV-10 IO-540 with one Light Speed Ignition Pilot Only Altitude 5,000 ft 2500 RPM Full throttle 25.2=9D Manifold Result = 176.3 KTS Rob Hickman N401RH RV-4 180HP N402RH RV-10 260HP ________________________________________________________________________________
Date: Oct 02, 2009
From: Matt Dralle <dralle(at)matronics.com>
Subject: Side Cowl Pin Size...
Dear Listers, I'm happy to report that the cowling on the 'ol RV-8 is complete and came out very nice. I was able to get the seams all around very nice and tight. Here's my question. On the bottom cowl firewall pins and the top cowl firewall pins, the plans call out undersized pins. These go in nicely and I've got no complaints. However, on the side pins that join the top and bottom cowling pieces, the plans call out an AN257-P3 hinge and don't mention using an undersized pin. I am able to get the side pins in and out with a drill but its a lot of work, especially going in, and it just seems like this is going to wear out the hinges after a while. In the kit, I noticed that Van's shipped two different types of hinges in the three-foot lengths required for the cowling sides. There are two, 3' long AN257-P3 pieces and two, 3' long that seems to be steel instead of aluminium like the AN257-P3. The pin inside of these steel hinges is about 2/3 the size of the pin in the AN257-P3 hinges. So, my logical thinking lead me to think that you're suppose just use the pins from the steel hinges on the sides for easier pin insertion/extraction. Am I reading this right? Or is it just a coincidence that they sent the steel hinges? I don't know what else to do with them. Thanks! Matt Dralle RV-8 #82880 N998RV http://www.mattsrv8.com - Matt's All New RV-8 Construction Blog Snorkel Intake Installation & Governor Recabling (1700 hours and counting)... ________________________________________________________________________________
From: David Cudney <yenduc(at)me.com>
Subject: Re: Side Cowl Pin Size...
Date: Oct 02, 2009
Matt: I used the regular hinge pins (not undersized). If you taper them on the tips and dampen a rag slightly with ps 2 oil and then wipe the hinge pin, it will be easier to push into place. It gets easier after a few hours of flight. The first few times it works better with two people -- one pushing and the other tapping along the path of the pin with the heal of his hand as the pin passes through. Good luck dave@RAL 125 hrs 7A On Oct 2, 2009, at 6:54 PM, Matt Dralle wrote: > > Dear Listers, > > I'm happy to report that the cowling on the 'ol RV-8 is complete and > came out very nice. I was able to get the seams all around very > nice and tight. > > Here's my question. On the bottom cowl firewall pins and the top > cowl firewall pins, the plans call out undersized pins. These go in > nicely and I've got no complaints. > > However, on the side pins that join the top and bottom cowling > pieces, the plans call out an AN257-P3 hinge and don't mention using > an undersized pin. I am able to get the side pins in and out with a > drill but its a lot of work, especially going in, and it just seems > like this is going to wear out the hinges after a while. > > In the kit, I noticed that Van's shipped two different types of > hinges in the three-foot lengths required for the cowling sides. > There are two, 3' long AN257-P3 pieces and two, 3' long of hinge> that seems to be steel instead of aluminium like the AN257- > P3. The pin inside of these steel hinges is about 2/3 the size of > the pin in the AN257-P3 hinges. So, my logical thinking lead me to > think that you're suppose just use the pins from the steel hinges on > the sides for easier pin insertion/extraction. Am I reading this > right? Or is it just a coincidence that they sent the steel > hinges? I don't know what else to do with them. > > Thanks! > > Matt Dralle > RV-8 #82880 N998RV > http://www.mattsrv8.com - Matt's All New RV-8 Construction Blog > Snorkel Intake Installation & Governor Recabling (1700 hours and > counting)... > <2009.09.15 - RV-8 - Cowling Fitting And Installation Complete > (8).jpg><2009.09.15 - RV-8 - Cowling Fitting And Installation > Complete (9).jpg><2009.09.15 - RV-8 - Cowling Fitting And > Installation Complete (11).jpg><2009.09.15 - RV-8 - Cowling Fitting > And Installation Complete (1).jpg><2009.09.15 - RV-8 - Cowling > Fitting And Installation Complete (2).jpg> ________________________________________________________________________________
Date: Oct 03, 2009
From: <chasb(at)satx.rr.com>
Subject: Side Cowl Pin Size
On my RV-6, all of the hinge pins are normal sized except the top firewall hinge. All of my pins fit easily except the same side pins that you are having problems with. As noted in follow on messages, the pins initially fit very tight but after a few hours of flying, they become loose and easy to install. However, a couple of suggestions: Make sure all the eyelets in both the top and bottom cowl hinges are perfectly straight. Insert the pin in only the top cowl side hinge and check for ease of installation. Carefully adjust any eyelet that causes even the slightest binding. Repeat for both hinges on top and bottom cowl. You can also polish the hinge pins using a ScotchBrite pad. Oil the pins as suggested by others or use a graphite powder. Good luck. Charlie Brame RV-6A N11CB San Antonio ---------------------------------------------------------------------- From: Matt Dralle <dralle(at)matronics.com> Subject: RV-List: Side Cowl Pin Size... Dear Listers, I'm happy to report that the cowling on the 'ol RV-8 is complete and came out very nice. I was able to get the seams all around very nice and tight. Here's my question. On the bottom cowl firewall pins and the top cowl firewall pins, the plans call out undersized pins. These go in nicely and I've got no complaints. However, on the side pins that join the top and bottom cowling pieces, the plans call out an AN257-P3 hinge and don't mention using an undersized pin. I am able to get the side pins in and out with a drill but its a lot of work, especially going in, and it just seems like this is going to wear out the hinges after a while. In the kit, I noticed that Van's shipped two different types of hinges in the three-foot lengths required for the cowling sides. There are two, 3' long AN257-P3 pieces and two, 3' long that seems to be steel instead of aluminium like the AN257-P3. The pin inside of these steel hinges is about 2/3 the size of the pin in the AN257-P3 hinges. So, my logical thinking lead me to think that you're suppose just use the pins from the steel hinges on the sides for easier pin insertion/extraction. Am I reading this right? Or is it just a coincidence that they sent the steel hinges? I don't know what else to do with them. Thanks! Matt Dralle RV-8 #82880 N998RV ________________________________________________________________________________
Date: Oct 03, 2009
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Paint (not primer:-) ) for the cabin
Well, it's time to glue the canopy & back glass in my tipup -7, & I need to paint the interior before the back glass gets glued in. For a variety of reasons, I used NAPA 7220 self-etch primer prior to assembly on all parts that show, in the baggage area and cockpit. Can anyone recommend a tough paint for the interior that will work over the 7220? Desired features are: sticks to 7220, tough, ease of application, and high probability of survival during/after application (not necessarily in that order). I'll probably go with just paint & upholstered seats, & will use a very light gray since exterior color has not yet been selected. I thought about one of the automotive 'trunk' paints, but don't want a speckled look. Anyone been there/done that with some recommendations? Thanks, Charlie ________________________________________________________________________________
Date: Oct 04, 2009
From: Doug Weiler <dcw(at)mnwing.org>
Subject: Re: Paint (not primer:-) ) for the cabin
I just finished using Sherwin Williams water-based JetFlex on top of 7220. I did lots of adhesion tests and absolutely no problem. There are a new quirks (using a larger diameter nozzle for your gun and cleaning with water and then MEK). You can read more about my experience in our September newsletter: http://www.mnwing.org/Sept2009.pdf or contact me off list. Doug Weiler pres., MN Wing Charlie England wrote: > > Well, it's time to glue the canopy & back glass in my tipup -7, & I > need to paint the interior before the back glass gets glued in. For a > variety of reasons, I used NAPA 7220 self-etch primer prior to > assembly on all parts that show, in the baggage area and cockpit. Can > anyone recommend a tough paint for the interior that will work over > the 7220? > > Desired features are: sticks to 7220, tough, ease of application, and > high probability of survival during/after application (not necessarily > in that order). > > I'll probably go with just paint & upholstered seats, & will use a > very light gray since exterior color has not yet been selected. I > thought about one of the automotive 'trunk' paints, but don't want a > speckled look. > > Anyone been there/done that with some recommendations? > > Thanks, > > Charlie > > ________________________________________________________________________________
From: "DEAN PSIROPOULOS" <dean.psiropoulos(at)verizon.net>
Subject: Calling all Airflow Performance FI users
Date: Oct 04, 2009
If you have an AFP Fuel Injection System on your 0-320, 0-360 engine with wood or metal prop I'd like to talk to you. Other than adjusting the idle mixture and throttle stop on the fuel controller, if you have had any problems whatsoever, ANY PROBLEMS, then I would like to hear about them (and the solution if any). If it is ok, could you please email me your phone number so I can chat with you? I don't really want to go into the why here. Suffice to say that my airplane just went through its first annual condition inspection, has very few hours on it and I'm very unhappy about the reason for that. Thanks for your time and help. Dean Psiropoulos RV-6A N197DM Tarpon Sprgs, FL ________________________________________________________________________________
From: Mike Robertson <mrobert569(at)hotmail.com>
Subject: Calling all Airflow Performance FI users
Date: Oct 04, 2009
Dean=2C You know that Joe's plane is a O-320 with the AFP fuel injeciton system. W e've spoken before. If you still have my number give me a call. Mike Robertson > From: dean.psiropoulos(at)verizon.net > To: rv-list(at)matronics.com > Subject: RV-List: Calling all Airflow Performance FI users > Date: Sun=2C 4 Oct 2009 20:59:02 -0400 > on.net> > > If you have an AFP Fuel Injection System on your 0-320=2C 0-360 engine wi th > wood or metal prop I'd like to talk to you. Other than adjusting the idle > mixture and throttle stop on the fuel controller=2C if you have had any > problems whatsoever=2C ANY PROBLEMS=2C then I would like to hear about th em (and > the solution if any). If it is ok=2C could you please email me your phone > number so I can chat with you? I don't really want to go into the why her e. > Suffice to say that my airplane just went through its first annual condit ion > inspection=2C has very few hours on it and I'm very unhappy about the rea son > for that. Thanks for your time and help. > > Dean Psiropoulos > RV-6A N197DM > Tarpon Sprgs=2C FL > > =========== =========== =========== =========== > > > =0A _________________________________________________________________=0A Hotmail: Free=2C trusted and rich email service.=0A ________________________________________________________________________________
From: Dean Pichon <deanpichon(at)msn.com>
Subject: Calling all Airflow Performance FI users
Date: Oct 05, 2009
Hi Dean=2C I have an AFP fuel injection system in my RV-4. I have run it for 8 years and almost 500 hours. The only issue I have ever had was that I cracked a number of airbox mounting plates=2C but I believe that was I cowl interface problem that I have solved. Of course=2C I just complied with the servici ce bulletin on the aluminum nipple. I would be interested to learn about your concerns. Regards=2C Dean Pichon RV-4 Bolton=2C MA > From: dean.psiropoulos(at)verizon.net > To: rv-list(at)matronics.com > Subject: RV-List: Calling all Airflow Performance FI users > Date: Sun=2C 4 Oct 2009 20:59:02 -0400 > on.net> > > If you have an AFP Fuel Injection System on your 0-320=2C 0-360 engine wi th > wood or metal prop I'd like to talk to you. Other than adjusting the idle > mixture and throttle stop on the fuel controller=2C if you have had any > problems whatsoever=2C ANY PROBLEMS=2C then I would like to hear about th em (and > the solution if any). If it is ok=2C could you please email me your phone > number so I can chat with you? I don't really want to go into the why her e. > Suffice to say that my airplane just went through its first annual condit ion > inspection=2C has very few hours on it and I'm very unhappy about the rea son > for that. Thanks for your time and help. > > Dean Psiropoulos > RV-6A N197DM > Tarpon Sprgs=2C FL > > =========== =========== =========== =========== > > > =0A _________________________________________________________________=0A Hotmail: Trusted email with powerful SPAM protection.=0A ________________________________________________________________________________
Date: Oct 06, 2009
From: Matt Dralle <dralle(at)matronics.com>
Subject: Cable Routing With Front Mounted Governor...
Dear Listers, I thought I'd share my experience installing the control cable on my IO-390 with a front mounted governor. I was quite perplexed with this task because the intake snorkel takes up most of the left baffle floor and there's not a lot of room for running a control cable for the governor down through the same area. A special bracket would unquestionably be required. Since the McCauley governor I had was for a rear mount and not a front mount it had the wrong gear ratio (.866 to 1 rear vs .947 to 1 front), I had to order a replacement. A couple of Listers turned me onto the PCU5000 http://www.pcu5000.com/ which is similar in size and mounting to the MT that Van's sells but seems to have less problems with oil flow. I ordered it with the 947:1 gear ratio for the front mounted boss on the IO-390 and with a CLOCKWISE control rotation which means that the control arm turning clockwise *increases* the pitch. The part number for the PCU5000 mounted on an IO-390 is P-520-029/A-947 which can be found on their application chart here: http://www.pcu5000.com/pcu5000x.htm I scratched my head for quite a while trying to figure out an elegant way of attaching the control cable. I made no less than three complicated brackets out of .063 trying to get the cable to come up from the bottom through the left floor. They mostly worked, but I just wasn't that happy with the operation and the fact that I would have drill a hole in the floor for the cable. Then I started playing around with the standard VA-153-PC governor bracket and discovered that by drilling two new holes in the bracket in just the right location, I could run the control cable back over the engine and through the rear baffle. The best part is that the control action is really smooth and I'm getting full Max-to-Min travel!! To orientate the bracket, I removed two screws from the governor at 12 o'clock and 2 o'clock positions. I placed the bracket on the governor and then rotated it counter-clockwise until it just hit the screw at the 10 o'clock position. I marked the two stock hole locations from the bracket onto the governor with a sharpie. I then took the rest of the screws out and with the cap on the work bench I put the bracket on the cap and realigned it with the two marks I had made earlier. Then, from the INSIDE of the cap, I marked the actual cap mounting holes onto the bracket with a sharpie. Over to the drill press to drill the two new marks on the bracket with a #19 drill and then reassemble the whole thing. As you can see from the photos, the alignment came out perfect. The control cable I'm using is the standard length RV-10 prop governor cable and, at least for the RV-8, is the perfect size. Best regards, Matt Dralle RV-8 #82880 N998RV http://www.mattsrv8.com - Matt's All New RV-8 Construction Blog ________________________________________________________________________________
Subject: Re: Cable Routing With Front Mounted Governor...
From: "marcausman" <marc(at)verticalpower.com>
Date: Oct 07, 2009
Matt, very nice and clean! If I have to replace my existing governor I may just go with your solution. BTW, those fuel lines are somehwat flexible. If you buy them new they are straight and you must bend them. So, if needed for clearance, you could loosen the adel clamp on the pushrod tube and bend the line down a bit. -------- Marc Ausman http://www.verticalpower.com RV-7 IO-390 Flying Read this topic online here: http://forums.matronics.com/viewtopic.php?p=266950#266950 ________________________________________________________________________________
Subject: Rotax 912 for sale
From: "Keithc" <keith(at)intev.ca>
Date: Oct 07, 2009
I have a Rotax 912 (80hp) for sale. It was purchased for my series 4 project but the project has been sold and the engine is now available. It has 1490 hrs SMOH. It came out of a certified A/C(Katana).Very well looked after. I don't recall receiving logs with it. I was not concerned at the time of purchase as the logs were not needed for a home built. The compressions were 76/80,76/80,74/80,76/80 at time of removal. $5700.00 cdn. I am located in Cambridge Ontario. Keith 519-240-3064 keith(at)intev.ca[b][/b] Read this topic online here: http://forums.matronics.com/viewtopic.php?p=267035#267035 ________________________________________________________________________________
From: "Todd Wenzel, MCSD" <todd.wenzel@wenzel-software.com>
Subject: RV-8A QB FOR SALE - w/ or w/o New Engine & Prop
Date: Oct 10, 2009
Van's RV-8A Quick Build - EVERYTHING needed to complete except a couple instrument gauges. All control surfaces completed, wings completed, fuselage has canopy fitted and ready to rivet, some firewall forward complete (all firewall forward parts included), on wheels, BRAND NEW 0-360-A2A, zero-time from Aerosport Power with 1 magneto and 1 LightSpeed electronic ignition. BRAND NEW Sensenich aluminum propeller. Way too much to document, call or email - SERIOUS INQUIRES ONLY. Located at Palmyra,WI (88C). See website for more detail - incredible price! http://wenzelsoftware.dyndns.org/wenzelsoftware/0-360-A2A/RV8A_For_Sale.htm Todd Wenzel todd.wenzel@wenzel-software.com ________________________________________________________________________________
From: "charlie heathco" <cheathco(at)cox.net>
Subject: engine mounts
Date: Oct 11, 2009
Had someone call my attention to what looks like the engine sagging about 1/4" to maybe a little more. (spinner not aligned with the cowel circle) Cant say I remmber if it ever ws aligned completly. Anyway had a sugesstion to get new mounts, particulary special made for aerobatics that are stiffer. Haent pulled cowel yet. Anolther 6A friend told me he had taken washers and cut a slot to slip them into the mounts which raised the front to make spinner even with cowel circle. Anyone delt with this and what do you suggest? Charlie H ________________________________________________________________________________
From: Michael Kraus <n223rv(at)wolflakeairport.net>
Subject: Re: engine mounts
Date: Oct 12, 2009
A pretty typical problem with RV's... I have aerobatic mounts on my -4 and had the same problem. I installed washers between the engine and lower engine mounts on mine to fix the issue, others I believe have shimmed up the engine mount to firewall. Probably check the archives on this one, should be lots of info. -Mike Sent from my iPhone On Oct 11, 2009, at 11:15 PM, "charlie heathco" wrote: > Had someone call my attention to what looks like the engine sagging > about 1/4" to maybe a little more. (spinner not aligned with the > cowel circle) Cant say I remmber if it ever ws aligned completly. > Anyway had a sugesstion to get new mounts, particulary special made > for aerobatics that are stiffer. Haent pulled cowel yet. Anolther 6A > friend told me he had taken washers and cut a slot to slip them into > the mounts which raised the front to make spinner even with cowel > circle. Anyone delt with this and what do you suggest? Charlie H > > ________________________________________________________________________________
From: "Ken Hill" <krhill325(at)dishmail.net>
Subject: Vetterman exhaust for sale
Date: Oct 12, 2009
I have a Vetterman Exhaust for sale, with approximately 300 hrs of use. It fits a RV-4, O-320. It is in excellent condition, with no cracks and the joints flex fine. It is drilled for EGT probes. I am asking $325 including shipping to the continental US only. I can send pictures if you are interested. Thought I would let the RV list know before I go to eBay. Ken Hill RV-9A Ten Mile, TN 865 399-4104 krhill325(at)dishmail.net ________________________________________________________________________________
From: David Schaefer <n142ds(at)gmail.com>
Date: Oct 13, 2009
Subject: Email Address - Dick Martin
Anyone got a good email address for Dick Martin? Please email me off-line. Thanks... David W. Schaefer RV-6A N142DS "Nerdgasm" TMX-IO360 Dual-LightSpeed Plasma IIIs, Hartzell Blended Airfoil, GRT EFIS www.n142ds.com ________________________________________________________________________________
Date: Oct 13, 2009
From: Emmanuelle Richard <frenchflyer21(at)yahoo.com>
Subject: For sale: set of RV4 seat cushions
For Sale: Set of RV4 Seat cushions ________________________________ Front seat and back seat cushions, detachable booster cushion for front seat, cut out for stick clearance, storage pocket for back seat Color: light grey velvet, burgundy tweed Confor/Space/Temp Foam layer - Very comfortable Very clean, No stains. This was my spare set. Professionally built $670 (new $980) http://tinyurl.com/yklk99x ________________________________________________________________________________
From: <John.Morrissey(at)csiro.au>
Date: Oct 14, 2009
Subject: For sale: set of RV4 seat cushions
Hi Emmanuelle, Do you have pictures? Are you willing to ship to Australia? Cheers John Morrissey From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server@matro nics.com] On Behalf Of Emmanuelle Richard Sent: Wednesday, 14 October 2009 12:17 PM Subject: RV-List: For sale: set of RV4 seat cushions For Sale: Set of RV4 Seat cushions ________________________________ Front seat and back seat cushions, detachable booster cushion for front sea t, cut out for stick clearance, storage pocket for back seat Color: light grey velvet, burgundy tweed Confor/Space/Temp Foam layer - Very comfortable Very clean, No stains. This was my spare set. Professionally built $670 (new $980) http://tinyurl.com/yklk99x ________________________________________________________________________________
Date: Oct 14, 2009
From: Emmanuelle Richard <frenchflyer21(at)yahoo.com>
Subject: For sale: set of RV4 seat cushions
Hi John, Yes, there are pictures. The link: http://tinyurl.com/yklk99x shows the set. I also sent you additional pictures directly to your email. I can send the cushions to Australia as long as you pay for the shipping. It shouldn't be too bad as the cushions only weight around 20lb total. Best regards, Emma ________________________________________________________________________________
Date: Oct 14, 2009
Subject: Lycoming fuel pump
From: thomas sargent <sarg314(at)gmail.com>
Can some one refresh my memory about the 3rd fitting on my fuel pump. It's for some sort of overflow as I recall. How is this usually handled? -- Tom Sargent ________________________________________________________________________________
From: "Jim" <jjewell(at)telus.net>
Subject: Re: Lycoming fuel pump
Date: Oct 15, 2009
Hi Tom The third fitting is meant to be an overflow outlet. Should the pump fail and begin leaking internally the leaking fuel should exit the pump through the required fitting and its attached hose instead of leaking into the crank case. The vent exit hose/tube should be mounted on the bottom of the firewall well outboard of the exhaust outlet area. It should exit the fuel out into the slipstream. Jim in Kelowna ----- Original Message ----- From: thomas sargent To: rv-list Sent: Wednesday, October 14, 2009 11:13 PM Subject: RV-List: Lycoming fuel pump Can some one refresh my memory about the 3rd fitting on my fuel pump. It's for some sort of overflow as I recall. How is this usually handled? -- Tom Sargent E-mail message checked by Spyware Doctor (6.1.0.448) Database version: 6.13480 http://www.pctools.com/spyware-doctor-antivirus/ E-mail message checked by Spyware Doctor (6.1.0.448) Database version: 6.13480 http://www.pctools.com/en/spyware-doctor-antivirus/ ________________________________________________________________________________
From: Paul Rice <rice737(at)msn.com>
Subject: Lycoming fuel pump
Date: Oct 15, 2009
Hey Tom=2C If I understand what you are talking about=2C it is just and vent/overflow line that needs to be ducted back to the firewall and then out the bottom o f the aircraft with a small diameter tube. Keep it away from the exhaust p ipes. It should be on your plans. I think it is there to vent fuel overbo ard if the diaphragms in the pump fail. Paul RV8 Flying Siren Date: Wed=2C 14 Oct 2009 23:13:45 -0700 Subject: RV-List: Lycoming fuel pump From: sarg314(at)gmail.com Can some one refresh my memory about the 3rd fitting on my fuel pump. It's for some sort of overflow as I recall. How is this usually handled? -- Tom Sargent ________________________________________________________________________________
From: "Bruce B. Bell" <brucebell74(at)sbcglobal.net>
Subject: RV-4 Engine Fuel Pump Drain
Date: Oct 15, 2009
The copper line on the fuel pump overflow plug came loose at the solder joint. No blame my fault! But has anyone come up with another idea that works on the RV-4 fuel pump. As you know it is very close to the left foot well. I used AN fittings and AL line to run the line out the bottom of the cowl. Plastic line would have been more flexible. Bruce Bell RV-4 N23BB 85 hours! ________________________________________________________________________________
Date: Oct 15, 2009
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: RV-4 Engine Fuel Pump Drain
Bruce B. Bell wrote: > > The copper line on the fuel pump overflow plug came loose at the solder > joint. No blame my fault! But has anyone come up with another idea that > works on the RV-4 fuel pump. As you know it is very close to the left > foot well. I used AN fittings and AL line to run the line out the bottom > of the cowl. Plastic line would have been more flexible. > Bruce Bell > RV-4 N23BB 85 hours! > The RV-6 doesn't the clearance problem of the -4, but I used a 90 degree NPT fitting with a barb on the end of it (auto parts store) to attach a length of automotive fuel hose. Sam Buchanan ________________________________________________________________________________
From: "Bruce B. Bell" <brucebell74(at)sbcglobal.net>
Subject: Re: RV-4 Engine Fuel Pump Drain
Date: Oct 15, 2009
Thanks Sam! BBB ----- Original Message ----- From: "Sam Buchanan" <sbuc(at)hiwaay.net> Sent: Thursday, October 15, 2009 4:39 PM Subject: Re: RV-List: RV-4 Engine Fuel Pump Drain > > Bruce B. Bell wrote: >> >> >> The copper line on the fuel pump overflow plug came loose at the solder >> joint. No blame my fault! But has anyone come up with another idea that >> works on the RV-4 fuel pump. As you know it is very close to the left >> foot well. I used AN fittings and AL line to run the line out the bottom >> of the cowl. Plastic line would have been more flexible. >> Bruce Bell >> RV-4 N23BB 85 hours! >> > > The RV-6 doesn't the clearance problem of the -4, but I used a 90 degree > NPT fitting with a barb on the end of it (auto parts store) to attach a > length of automotive fuel hose. > > Sam Buchanan > > > ________________________________________________________________________________
Date: Oct 15, 2009
Subject: air in lines.
From: thomas sargent <sarg314(at)gmail.com>
I'll be starting my engine for the first time pretty soon. I was wondering if is necessary to do anything to get the air out of the hoses that carry fuel and oil to the fuel and oil pressure transducers. -- Tom Sargent ________________________________________________________________________________
Date: Oct 16, 2009
From: Linn Walters <pitts_pilot(at)bellsouth.net>
Subject: Re: air in lines.
Tom, I don't know if it's necessary, but before starting a new engine or one that's sat for a few years I pull the plugs at the nose end of the oil gallery and pump oil in there. Next I pull one plug from each cylinder and crank for 15 seconds, wait 30 seconds and crank for 15 secs .... until I get oil pressure. Crack the fitting on the carb and run the aux pump until you get fuel. Set everything for start and have at it. Now, if you're just worried about air in the sensor lines ..... don't. The air will make the reading 'spongy', but in short order .... pressure is pressure. Depending on where you have the fuel pressure sensor hooked up, the air will dampen pulses from the mechanical pump that will destroy sensors or gauges over time. Linn thomas sargent wrote: > I'll be starting my engine for the first time pretty soon. I was > wondering if is necessary to do anything to get the air out of the hoses > that carry fuel and oil to the fuel and oil pressure transducers. > > -- > Tom Sargent ________________________________________________________________________________
From: "Chuck & Deanna Schieffer" <cdschieffer(at)msn.com>
Subject: Condition inspection form
Date: Oct 16, 2009
I am beginning my first annual condition inspection in my RV-7A, o-360 with CSP. I am looking for other options for a condition inspection process or form that might improve the quality and efficiency of the process. Anyone have any thoughts/processes to share? Thanks , Chuck Schieffer ________________________________________________________________________________
From: "Tom Gummo" <t.gummo(at)verizon.net>
Subject: Re: Condition inspection form
Date: Oct 16, 2009
this is a great outline to start from. delete what is not required and add what is needed. Tom Gummo N-561FS Harmon Rocket ----- Original Message ----- From: Chuck & Deanna Schieffer To: rv-list(at)matronics.com Sent: Friday, October 16, 2009 2:15 PM Subject: RV-List: Condition inspection form I am beginning my first annual condition inspection in my RV-7A, o-360 with CSP. I am looking for other options for a condition inspection process or form that might improve the quality and efficiency of the process. Anyone have any thoughts/processes to share? Thanks , Chuck Schieffer __________ Information from ESET NOD32 Antivirus, version of virus signature database 4515 (20091016) __________ The message was checked by ESET NOD32 Antivirus. ________________________________________________________________________________
From: Jeff Orear <jorear(at)new.rr.com>
Subject: Re: Condition inspection form
Date: Oct 16, 2009
Chuck: Try this: Annual Inspection Checklist Template It is from the vansairforce.net site that Doug Reeves runs. It is the template that I have adapted to use for my annual condition inspections and works quite well. Regards, Jeff Orear RV6A N782P Peshtigo, WI On Oct 16, 2009, at 4:15 PM, Chuck & Deanna Schieffer wrote: > I am beginning my first annual condition inspection in my RV-7A, > o-360 with CSP. I am looking for other options for a condition > inspection process or form that might improve the quality and > efficiency of the process. Anyone have any thoughts/processes to > share? > Thanks , > Chuck Schieffer > > ________________________________________________________________________________
Date: Oct 16, 2009
From: Mike Divan <n343fd(at)yahoo.com>
Subject: Re: Condition inspection form
Found this on VAF. Hope it is of some help http://www.vansairforce.com/community/showthread.php?t=36093 Mike Divan N64GH - RV6 (flying) http://n64gh.blogspot.com/ FREEDOM IS NOT FREE - THANK THE AMERICAN SOLDIER FOR YOURS! Remember it is the Soldier, Sailor, Airman, Marine and Coast Guard that guarantee your freedom NOT the "community organizer"! ________________________________ From: Chuck & Deanna Schieffer <cdschieffer(at)msn.com> Sent: Fri, October 16, 2009 2:15:41 PM Subject: RV-List: Condition inspection form I am beginning my first annual condition inspection in my RV-7A, o-360 with CSP. I am looking for other options for a condition inspection process or form that might improve the quality and efficiency of the process. Anyone have any thoughts/processes to share? Thanks , Chuck Schieffer ________________________________________________________________________________
Date: Oct 16, 2009
From: Bobby Hester <bobbyhester(at)newwavecomm.net>
Subject: Re: Condition inspection form
Attached is a copy of the FAA Appendix D to Part 43 But I am also going to start using the excel spreadsheet that Tom posted also ---- Surfing the web from Hopkinsville, KY Visit my web site: http://home.newwavecomm.net/bobbyhester/RVSite.htm Chuck & Deanna Schieffer wrote: > > I am beginning my first annual condition inspection in my RV-7A, o-360 > with CSP. I am looking for other options for a condition inspection > process or form that might improve the quality and efficiency of the > process. Anyone have any thoughts/processes to share? > > Thanks , > > Chuck Schieffer > ________________________________________________________________________________
Subject: SJ Cowl with Standard baffles
Date: Oct 17, 2009
From: "Robin Marks" <robin1(at)mrmoisture.com>
Is there anyone out there flying the Sam James Cowl but using standard baffles in place of a plenum? If so can you please share your comments / results? I have committed to the James cowl on my 8A but don't want to deal with a Plenum (again). Thanks, Robin RV-4 Sold RV-6A Sold RV-10 Flying RV-8A Engine hung ________________________________________________________________________________
Subject: SJ Cowl with Standard baffles
Date: Oct 17, 2009
From: "Robin Marks" <robin1(at)mrmoisture.com>
Linn, If you plan on using a plenum with your standard Vans cowl then I have no data for you but if you plan on installing a James Cowl & plenum then be forewarned that there are significant cooling issues for both the cylinders & oil that may be extremely time consuming to resolve while receiving no additional speed benefit. The issues stem from not having enough pressure on the upper deck driving down the cooling air to the lower section of the engine and out to bottom of the cowl. There are a number of us James/Plenum owners working on these cooling issues as well as trying to fly LOP. Because of the pressure issues flying LOP is all but impossible and we as a group are considering adding expensive & complicated Turbo Pressure rails to counteract the pressure issues plus a few other small fixes. None of us is able to fly LOP right out of the box like many if not most standard cowl/baffle builders. As you asked specifically about the Plenum I have to also say that it seems an airtight plenum is a requirement. No sloppy work can be allowed around here. With a well sealed plenum you have basically no access to the top of your engine w/o both removing the top cowl and then the plenum. It takes me a minute or two to remove my top cowl. Probably 15 minutes to remove and another 15 minutes to install the plenum. Plus what seems like a lot of additional wear & tear. I was considering an all aluminum plenum for my 8A with a hinged center column so I could have quicker access to the cylinders but after much thought I was soooooo much happier with my 4 & 6A and standard baffles. AKA the good old days. As I have already sold my 8A cowl and committed to buy the James cowl I was thinking of trying a James cowl w/o the plenum and wanted input from anyone that may have gone down this path before. One last word for you Linn as a -10 builder. I am flying now with most of the construction behind me and a beautiful airplane to enjoy but the whole James Cowl & Plenum has been a huge mistake FOR ME and I am strongly considering replacing it with a Vans cowl. That is a drastic step for a flying (and painted) plane. I would never consider this if I could control my temps and fly LOP. I have not made a final decision so please take this as another data point before you commit one way or the other. Feel free to contact me off-list if you have further questions. Robin Robin @ painttheweb.com -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Linn Walters Sent: Saturday, October 17, 2009 2:39 PM Subject: Re: RV-List: SJ Cowl with Standard baffles I plan on a plenum for my -10. What was so terrible about your experience??? Linn Robin Marks wrote: > Is there anyone out there flying the Sam James Cowl but using standard > baffles in place of a plenum? If so can you please share your comments / > results? > > I have committed to the James cowl on my 8A but don't want to deal with > a Plenum (again). > >


September 15, 2009 - October 17, 2009

RV-Archive.digest.vol-ue