RV10-Archive.digest.vol-ax

January 09, 2006 - January 18, 2006



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Subject: Windows
Date: Jan 09, 2006
Another good epoxy out there is West Systems - really easy to use and is available at most marine supplies. The hardener comes in fast (30 min), slow (2hrs), and really slow (4-8hrs). Micro balloons and cotton flox seems to be great for thickening up. Micro balloons work well for filleting. Cotton worked well for strengthening joints. Jeremy P. Harris Integrated Missile Defense BMDS Architectures Lab The Boeing Company Washington, DC Desk: (703) 414-6057 Dept: AV-2L-B27T Cell: (703) 627-6500 Fax: (703) 414-6372 MC: 793C-G007 Office: 825B -----Original Message-----
From: Jesse Saint [mailto:jesse(at)itecusa.org]
Subject: RE: RV10-List: Windows We used micro balloons or flocked cotton fiber, but we didn't use Van's recommended glue. We used something that a Lancair builder recommended. It is called FE6026 Parts A & B (part #02-00043). It seems to work really well and is much easier to deal with, from what I hear, than the stuff that Van's sells. Jesse Saint I-TEC, Inc. jesse(at)itecusa.org www.itecusa.org Fax: 815-377-3694 I am in Ecuador until May, 2006. If you have questions regarding I-TEC, please call the office at 352-465-4545. If you would like to talk to me, please call me at 352-505-1899. This number won't always be on, but it has voicemail that will get to me in Ecuador. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Sam Marlow Subject: RV10-List: Windows I remember reading a post about someone thickening the glue for the windows, making it like peanut butter. Anybody recall what was used? Sam Marlow Fuse RV10 ________________________________________________________________________________
Date: Jan 09, 2006
From: Kent Forsythe <matronix.rv10(at)4sythe.com>
Subject: IO-540 D2A For Sale
A neighbor and fellow member of my EAA chapter (974) needs to sell his recently purchased engine for financial reasons and I wanted to offer it up to the group for those of you looking to get 300+ HP on your bird. Specs ---------------- Magnum Engines Zero-timed IO-540 D2A with dual B&C alternators, B&C starter, high compression pistons, crank sensor for LightSpeed Ignition, first overhaul low-time core, and much more. Dyno-tested at 316HP see pictures at www.velocityxl.com and contact by phone at (513) 310-6124 or email at eszoke(at)velocityxl.com. $36,000 firm, paid much more. ---------------- Anyone interested should call them. I don't really know any of the details of the engine. If I weren't so far away from needing mine, I'd be buying it myself. Kent Forsythe 40338 Fuel Tanks (yuk) ________________________________________________________________________________
Date: Jan 09, 2006
From: Sam Marlow <sam.marlow(at)adelphia.net>
Subject: Re: Windows
Did you use the epoxy with the flocked cotton to install the windows? Is that all that is used to thicken the epoxy, so it doesn't run? Will it work with Van's window glue, or should I just use the West System epoxy, and return the window glue to Van's? Harris, Jeremy P wrote: > >Another good epoxy out there is West Systems - really easy to use and is >available at most marine supplies. The hardener comes in fast (30 min), >slow (2hrs), and really slow (4-8hrs). Micro balloons and cotton flox >seems to be great for thickening up. Micro balloons work well for >filleting. Cotton worked well for strengthening joints. > > >Jeremy P. Harris >Integrated Missile Defense >BMDS Architectures Lab > >The Boeing Company >Washington, DC >Desk: (703) 414-6057 Dept: AV-2L-B27T >Cell: (703) 627-6500 >Fax: (703) 414-6372 >MC: 793C-G007 >Office: 825B > > >-----Original Message----- >From: Jesse Saint [mailto:jesse(at)itecusa.org] >Sent: Friday, January 06, 2006 12:18 PM >To: rv10-list(at)matronics.com >Subject: RE: RV10-List: Windows > > >We used micro balloons or flocked cotton fiber, but we didn't use Van's >recommended glue. We used something that a Lancair builder recommended. >It is called FE6026 Parts A & B (part #02-00043). It seems to work >really well and is much easier to deal with, from what I hear, than the >stuff that Van's sells. > >Jesse Saint >I-TEC, Inc. >jesse(at)itecusa.org >www.itecusa.org >Fax: 815-377-3694 > >I am in Ecuador until May, 2006. If you have questions regarding I-TEC, >please call the office at 352-465-4545. If you would like to talk to >me, please call me at 352-505-1899. This number won't always be on, but >it has voicemail that will get to me in Ecuador. > >-----Original Message----- >From: owner-rv10-list-server(at)matronics.com >[mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Sam Marlow >Sent: Friday, January 06, 2006 10:31 AM >To: rv10-list(at)matronics.com >Subject: RV10-List: Windows > > >I remember reading a post about someone thickening the glue for the >windows, making it like peanut butter. Anybody recall what was used? >Sam Marlow >Fuse RV10 > > > > > > > > > > > > > > > > > > > ________________________________________________________________________________
Subject: RV10 Parts
Date: Jan 09, 2006
From: "Doerr, Ray R [NTK]" <Ray.R.Doerr(at)sprint.com>
That looks fantastic. Is the base thick enough to be able to countersink it for a #40 dimple because I prefer to use AN3-426 rivets instead of the LP4 rivets. Are the holes already drilled to #30, or could we get them with #40 holes instead? Thank You Ray Doerr 40250 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis Subject: Re: RV10-List: RV10 Parts Here's a link to pics of the items that Zack references, They are SWEET! http://deemsrv10.com/album/CNC%20Parts/index.html Deems Davis # 406 Wings http://deemsrv10.com/ Joseph Czachorowski wrote: > *Deems,* > ** > * Pics on the way to you to post. Dave will post it to his site when > he gets caught up on the CNC stuff he has going.* > ** > ** > * Btw, he is also working on a hydro-formed one piece Trim Tab Access > panel that will replace the existing one. This Trim Tab Cover will > have a "fairing" on it that is integral (one piece) with the Trim Tab > Cover. He will have one ready in a couple of weeks. I'll post when > it is finished.* > ** > > *Zack* ________________________________________________________________________________
From: "David Hertner" <effectus(at)rogers.com>
Subject: Baggage Floor Dimension
Date: Jan 09, 2006
Hello All, I would appreciate it if someone would go out and measure the dimensions of the baggage compartment floor for me. I need the clear area dimensions so please measure from the inboard edge of any ribs or stringers. Dave Hertner 40164 - Emp 99% complete ________________________________________________________________________________
Subject: Windows
Date: Jan 09, 2006
From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net>
As you look at different materials to secure the windows, keep in mind the plexi will expand and contract at different rates from the glues which will cause cracking. Try to make sure the plexi isn't the weaker material. Michael Sausen -10 #352 Fuselage ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Sam Marlow Subject: Re: RV10-List: Windows Did you use the epoxy with the flocked cotton to install the windows? Is that all that is used to thicken the epoxy, so it doesn't run? Will it work with Van's window glue, or should I just use the West System epoxy, and return the window glue to Van's? Harris, Jeremy P wrote: =09 Another good epoxy out there is West Systems - really easy to use and is available at most marine supplies. The hardener comes in fast (30 min), slow (2hrs), and really slow (4-8hrs). Micro balloons and cotton flox seems to be great for thickening up. Micro balloons work well for filleting. Cotton worked well for strengthening joints. =09 =09 Jeremy P. Harris Integrated Missile Defense BMDS Architectures Lab =09 The Boeing Company Washington, DC Desk: (703) 414-6057 Dept: AV-2L-B27T Cell: (703) 627-6500 Fax: (703) 414-6372 MC: 793C-G007 Office: 825B =09 =09 -----Original Message----- From: Jesse Saint [mailto:jesse(at)itecusa.org] Sent: Friday, January 06, 2006 12:18 PM To: rv10-list(at)matronics.com Subject: RE: RV10-List: Windows =09 =09 We used micro balloons or flocked cotton fiber, but we didn't use Van's recommended glue. We used something that a Lancair builder recommended. It is called FE6026 Parts A & B (part #02-00043). It seems to work really well and is much easier to deal with, from what I hear, than the stuff that Van's sells. =09 Jesse Saint I-TEC, Inc. jesse(at)itecusa.org www.itecusa.org Fax: 815-377-3694 I am in Ecuador until May, 2006. If you have questions regarding I-TEC, please call the office at 352-465-4545. If you would like to talk to me, please call me at 352-505-1899. This number won't always be on, but it has voicemail that will get to me in Ecuador. =09 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Sam Marlow Sent: Friday, January 06, 2006 10:31 AM To: rv10-list(at)matronics.com Subject: RV10-List: Windows =09 =09 I remember reading a post about someone thickening the glue for the windows, making it like peanut butter. Anybody recall what was used? Sam Marlow Fuse RV10 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 ________________________________________________________________________________
Subject: RV10 Parts
Date: Jan 09, 2006
From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net>
Considering the stresses on this part in flight, I personally wouldn't go below an AN426AD4. You don't want the bracket shearing the rivets off and fluttering around back there. You can hide a flush AD4 as easily as a flush AD3. Michael Sausen -10 #352 Fuselage ________________________________ From: owner-rv10-list-server(at)matronics.com on behalf of Doerr, Ray R [NTK] Subject: RE: RV10-List: RV10 Parts That looks fantastic. Is the base thick enough to be able to countersink it for a #40 dimple because I prefer to use AN3-426 rivets instead of the LP4 rivets. Are the holes already drilled to #30, or could we get them with #40 holes instead? Thank You Ray Doerr 40250 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis Subject: Re: RV10-List: RV10 Parts Here's a link to pics of the items that Zack references, They are SWEET! http://deemsrv10.com/album/CNC%20Parts/index.html Deems Davis # 406 Wings http://deemsrv10.com/ Joseph Czachorowski wrote: > *Deems,* > ** > * Pics on the way to you to post. Dave will post it to his site when > he gets caught up on the CNC stuff he has going.* > ** > ** > * Btw, he is also working on a hydro-formed one piece Trim Tab Access > panel that will replace the existing one. This Trim Tab Cover will > have a "fairing" on it that is integral (one piece) with the Trim Tab > Cover. He will have one ready in a couple of weeks. I'll post when > it is finished.* > ** > > *Zack* ________________________________________________________________________________
From: <gommone7(at)bellsouth.net>
Subject: Hugo-rv10-sun and fun
Date: Jan 09, 2006
Good morning at all. Sun and Fun is 3 months away,any body will come to purchase stuff? I thinks if we use this remaining time to organize our purchase ,we can go in block for differents items,hardw. instrum,avionics,belts,etc. May be we can shave some pennies if we order togheter. If is to stupid idea,forget,if not .lets organize,. Hugo ________________________________________________________________________________
From: "Steve Mills" <millstees(at)ameritech.net>
Subject: Re: Hugo-rv10-sun and fun
Date: Jan 09, 2006
Hugo: I'am going to Sun'N'Fun, and will be looking/evaluating, and purchasing, so include me if you get something together. Thanks, Steve Mills 40486 just about to start wings ----- Original Message ----- From: <gommone7(at)bellsouth.net> Subject: RV10-List: Hugo-rv10-sun and fun > > Good morning at all. > Sun and Fun is 3 months away,any body will come to purchase stuff? > I thinks if we use this remaining time to organize our purchase ,we can go in block for differents items,hardw. instrum,avionics,belts,etc. > May be we can shave some pennies if we order togheter. > If is to stupid idea,forget,if not .lets organize,. > Hugo > > ________________________________________________________________________________
Date: Jan 09, 2006
From: pilotdds(at)aol.com
Subject: Re: Grand Rapids EFIS
It is a great system. Excellent company to work with.Installed 3 in my 10. -----Original Message----- From: Sam Marlow <sam.marlow(at)adelphia.net> Subject: RV10-List: Grand Rapids EFIS Does anyone have experience with the Grand Rapids EFIS 1? Flown it, installed it, ect? Sam Marlow Instrument Panel RV10 ________________________________________________________________________________
Subject: Interior Lighting
Date: Jan 09, 2006
From: "Conti, Rick" <rick.conti(at)boeing.com>
I found a "unique" baggage compartment light. I installed a 30" tube inside the cross brace. Notice when you open the baggage door all the way you have access to the open end of the cross brace. The lights come with mounting brackets. The brackets weren't easy to install, but it can be done. I bought the tube at an automotive store. It's one of those lights you attach to the chassis of your car. They come in different colors, I selected blue. I installed a small rocker switch on the cross brace near the door. The blue light lights the area great and it doesn't not impair your night vision. Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 -----Original Message----- From: Larry Rosen [mailto:LarryRosen(at)comcast.net] Subject: RV10-List: Interior Lighting I am closing up the fuselage floors (hoping I have left enough access for electrical runs) and I started thinking about interior lighting. To light the baggage area is anyone installing lighting in either the rear baggage door close out panel or in the rear seat bulkhead? How about map lights for the rear passengers in the bulkhead? What are some sources for interior lights? Larry Rosen <http://lrosen.nerv10.com> ________________________________________________________________________________
From: "John Gonzalez" <indigoonlatigo(at)msn.com>
Subject: Suggestion on the needed tool.
Date: Jan 09, 2006
Thanks for the direction, I placed the Avery order already. Too many holes on the rear spar to wing it! John >From: "Lloyd, Daniel R." <LloydDR(at)wernerco.com> >Reply-To: rv10-list(at)matronics.com >To: >Subject: RE: RV10-List: Suggestion on the needed tool. >Date: Sun, 8 Jan 2006 22:14:01 -0500 > > >Avery has Vice grip dimplers for tight areas. There is also a pop rivet >dimple tool, that you can use without the nail, and squeeze them with a >pair of pliers > >-----Original Message----- >From: owner-rv10-list-server(at)matronics.com >[mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Gonzalez >Sent: Sunday, January 08, 2006 9:45 PM >To: rv10-list(at)matronics.com >Subject: RV10-List: Suggestion on the needed tool. > > > >Hello all, > >I am trying to finish up dimpling all my elevator parts and have two >problem >areas. The last three holes in the elevator tip rib flange at the >trailing >edge are so close to the opposite flange there is no room to get in >there. >Are these three holes best to countersink even know the rib skin is >thin? > >Lastly, the rear elevator spar is so narrow that again my pnuematic >dimpler >present a problem as the only way to get the male die to get into its >hole >is to carefully get the male dimple to start to move, then line it up >and >then go for it. Maybe I could do this with one hole but not the 200 or >so, >this is suicide. I do not own a hand squezer/rivetter. Any suggestions > >short of purchasing the manual dimpler? > >THANKS, > >John G. #40409 > > ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: Grumman crash
Date: Jan 09, 2006
members of the list may be interested in the misdrilled rivet hole in the spar ________________________________________________________________________________
From: "Marcus Cooper" <coop85(at)bellsouth.net>
Subject: Baggage Floor Dimension
Date: Jan 09, 2006
Dave, Here are the dimensions from my machine clear of any obstructions: Aft wall 33.5" Forward (just aft of the rear seat angle at floor level): 40" Front to back: 28" Hope this is what you were looking for, Marcus 40286, finally back to work - trimming the top -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of David Hertner Subject: RV10-List: Baggage Floor Dimension Hello All, I would appreciate it if someone would go out and measure the dimensions of the baggage compartment floor for me. I need the clear area dimensions so please measure from the inboard edge of any ribs or stringers. Dave Hertner 40164 - Emp 99% complete ________________________________________________________________________________
Date: Jan 09, 2006
From: David Schaefer <dwschaefer(at)gmail.com>
Subject: Re: Grand Rapids EFIS
It's easy to fly and moderately easy to install. Drop me a line off group and I'll be happy to answer any questions. You can check out the pictures on my web site. Regards, David Schaefer RV-6A N142DS www.n142ds.com On 1/9/06, pilotdds(at)aol.com wrote: > > It is a great system. Excellent company to work with.Installed 3 in my > 10. > > -----Original Message----- > From: Sam Marlow <sam.marlow(at)adelphia.net> > To: rv10-list(at)matronics.com > Subject: RV10-List: Grand Rapids EFIS > > Does anyone have experience with the Grand Rapids EFIS 1? Flown it, > installed it, ect? > Sam Marlow > Instrument Panel RV10 > > ________________________________________________________________________________
Date: Jan 09, 2006
From: Deems Davis <deemsdavis(at)cox.net>
Subject: E-Panelbuilder
Anybody know what happened to epanelbuilder.com ?? Deems Davis # 406 Wings http://deemsrv10.com/ ________________________________________________________________________________
From: "Mike Kraus" <n223rv(at)wolflakeairport.net>
Subject: Fuse Mid Side Skin Bending - F1070R
Date: Jan 09, 2006
Talk to Van's. When I was talking to them about this, they mentioned it may be rolled from the factory now. Not sure if they were talking about the front or the rear, but they were working on having them formed from the factory. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Nikolaos Napoli Subject: RV10-List: Fuse Mid Side Skin Bending - F1070R I tried to bend the F1070R fuse skin yesterday. It didn't go too well. I ended up with a tear in the skin at the forward end of the bend line. I think my problem was that instead of making the bending block out of hardwood I used 2 by 6 construction lumber which is much weeker. As a result the edge of the bending block broke. Ordered new skin ($75) and a will be getting a piece of oak to make the new bending block. Has anyone had a similar experience? Any suggestions on this? Niko 40188 Fuselage ________________________________________________________________________________
From: "Mike Kraus" <n223rv(at)wolflakeairport.net>
Subject: F1013-L Longeron Tist
Date: Jan 09, 2006
I believe the right one is bent to match one side of the template and the left side is bent to match the other side of the template. If you look at the template drawing in the plans and then look a couple of pages further, it will show both the top and bottom of the template and it will be labeled which side is left and right. The parts should be mirror images except the left one has a bunch more hole where the doubler rivets on over the baggage door. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Nikolaos Napoli Subject: Re: RV10-List: F1013-L Longeron Tist Hi Ron, I just finished going through that step. I twisted both the left and right one as it seems to me that they should be identical at the fwd end. I am not 100% sure though. Niko ----- Original Message ---- From: "McGANN, Ron" <ron.mcgann(at)baesystems.com> Subject: RV10-List: F1013-L Longeron Tist G'day all, Happy New Year from Oz!! Have spent some time bending the fuse longerons. Plans have you mark fwd/aft twist marks and start/end bend marks on the F1013 left and right longerons. The plans only call for the right Longeron to be twisted. Is the left longeron twisted at the forward twist mark? thanks in advance Ron 40187 fuse ________________________________________________________________________________
Date: Jan 09, 2006
From: Matt Dralle <dralle(at)matronics.com>
Subject: All New BBS Interface For Matronics List Forums!
Dear Listers, I'm very proud to announce a completely new BBS interface is now available for all of the Email Lists at Matronics! This is a full-featured system that allows for viewing, posting, attachments, polls - the works. But the best part is that it is *completely* integrated with all of the existing email tools currently available at Matronics! What this means at the most basic level is that, if you post a message to List from Email in the traditional way, it will show up on the BBS system *and* get distributed to everyone currently subscribed to the Email List. By the same token, if you are on the BBS and post a message to a given List-Forum, the message will not only show up on the BBS, but also be distributed to everyone on the Email List!! It is really a very nice implementation and I am very pleased with its operation. All of the tools you have come to know and love such as the List Search Engine and List Browse and Download will still be available and contain all of the latest posts. Think of the new BBS interface as just another method of accessing the all of the Lists. You can use the BBS to view all of the latest posts without having to do anything except use your browser to surf over to the site. You can view and look at all of the various List's posts. If you want to post a new message or reply to an existing message from the BBS, you will have to Register on the BBS. This is a *very* simple process and will only take a couple of minutes. There is a small icon in the upper righthand side of the main BBS page labeled "Register" to get you started. I strongly recommend that you use the exact *same* email address you are subscribed to the Email Lists with when registering on the BBS. Also, while not an absolute requirement, I would really appreciate it if people would use their full name when choosing their Username on the BBS (for example "Matt Dralle"). This just makes it easier for everyone to know who's posting. Also, I have enabled the ability to upload a small user picture with your profile called an "avatar". Please use a *real* picture of yourself *with* your cloths on! Thank you! Maximum size of the bitmap is 120x120. You can either be subscribed to the BBS, or any number of Email Lists, or both. Registering on the BBS will allow you to email directly to all of the various Lists. However, to receive direct List Email, you will need to be *subscribed* to the various Lists as you have in the past. No changes here in operation. I have added numerous links on the BBS pointing to the Email List subscription page. I've had the BBS connected to the Lists for about a week now, so its already loaded up with a fair number of messages. You can post photos and other documents directly to the BBS and links to them will appear in the List Email distributions. Also, when any messages posted to the BBS are viewed in the List Email distribution, there will be a URL link at the bottom of the message pointing back to the BBS. And here's what you've been waiting for -- the main URL for the new Matronics Email List BBS is: http://forums.matronics.com Please surf on over, Register, and have a great time! I think this will be the dawn of a whole new era for the Lists at Matronics! Best regards, Matt Dralle Matt G Dralle | Matronics | PO Box 347 | Livermore | CA | 94551 925-606-1001 V | 925-606-6281 F | dralle(at)matronics.com Email http://www.matronics.com/ WWW | Featuring Products For Aircraft ________________________________________________________________________________
From: "Chris" <toaster73(at)earthlink.net>
Subject: Re: Visit to Randy to measure control throws
Date: Jan 09, 2006
My rear spar (slow build) came with the tear drop shape hole. I have set up the aileron control already except for the fuel tank end. If I move the aileron the 12.6 deg's I have no issue, I need a helper to see what angle results in a rub of the rod to the spar, maybe 15 degrees. It is barely good, so once I get everything on for "real" I will be looking at it again. -Chris #40072 > > Chris, > > Thanks for the links. Mine are like Mike Howe's and > (like him) I traced the rounded off retangle into the > doubler. > > Did your comes as teardrop from the factory? Looking > at the photo's you can see the tear drop is bigger > than the retangle. It is the the same shape and size I > need to allow the aileron free travel to the stop. > > I think people should check their rear spar and verify > that they have sufficient clearance. Don't rely on > sound as it makes a "clunk" as if it hit the stop > (when it's actually hitting the control rod). > > I subsequently spoke with Randy and he opened up his > rectangle to more tear dropped for clearance as well. > > I wish I knew about this issue before I riveted the > spar together but I'm glad that I know about it prior > to flying. My numbers are you need about 1/4 inch > additional clearance on the lower portion. > > If you are still working on the wing kit you can check > this ahead of time by assembling the powder coated > parts of the aileron control system. You need only get > out the bellcrank, one aileron mount, cut the rod to > length and drill for the threaded ends. You can you > slide a rivet in to hold the ends on. > > What is it like on the quickbuild wings? > > Thanks, > > Eric > > --- Chris wrote: > >> >> >> Is the hole through your rear spar a "modified >> teardrop shape or a uniform >> rectangle with rounded corners. I seem to remember >> seeing both types in >> various website photos: >> Look at the bottom 2 pictures on the following page >> on Mike Howe's or Tims >> site: >> http://www.etigerrr.com/Wings/september_6_2004.htm >> and then this picture on William Curtis site >> http://wcurtis.nerv10.com/07Wings/wings36.html >> >> My cut outs are like Williams , maybe has something >> to do with it? >> >> Chris Lucas >> #40072 ________________________________________________________________________________
Subject: Re: BBS threads Rock !!!!
From: "Matt Dralle" <dralle(at)matronics.com>
Date: Jan 10, 2006
There is a spellchecker plugin I can get. I haven't looks close, but it supposidly has popup ads. You know how much I hate those... :-) I'll check into in and see what I can come up with. I need a spell checker about as much as anybody... Glad everyone is diggin' the new BBS. It is pretty cool. Mattster Read this topic online here: http://forums.matronics.com/viewtopic.php?p=2399#2399 ________________________________________________________________________________ spamd2.ruraltel.net * -4.0 RCVD_FROM_NEXTECH_5 Message came from 204.96.144-152.x network * 0.1 HTML_50_60 BODY: Message is 50% to 60% HTML * 0.0 HTML_MESSAGE BODY: HTML included in message * -2.6 BAYES_00 BODY: Bayesian spam probability is 0 to 1%
From: "Bill and Tami Britton" <william(at)gbta.net>
Subject: Elevator trim tab question
Date: Jan 10, 2006
On page 9-17 working on the Elevator trim tabs, you are instructed to dimple all holes in the trim tab skins and the holes in the trim tab horns. I assume that we are supposed to dimple the holes in the closeout tabs that we had to bend, right. They use a CS4-4 blind rivet. I would guess that the "CS" stands for countersunk, right. Thanks, Bill Britton ________________________________________________________________________________ spamd2.ruraltel.net * -4.0 RCVD_FROM_NEXTECH_5 Message came from 204.96.144-152.x network * 0.0 HTML_MESSAGE BODY: HTML included in message * -2.6 BAYES_00 BODY: Bayesian spam probability is 0 to 1%
From: "Bill and Tami Britton" <william(at)gbta.net>
Subject: R/C items
Date: Jan 10, 2006
Need RV-10 project money!!!!! I have lots of R/C items (including planes, building tools and flightline items) That I no longer need or use. These are things that I kinda hate to get rid of but they are just taking up too much space. I don't have a list composed but I have nearly everything necessary to build and fly R/C planes. If anybody needs anything in particular let me know. If you are interested in the planes let me know and I'll post a few pics. Planes include: World Models Midget Mustang (built, never flown) with engine (don't remember which engine off the top of my head), Airmadillo trainer with OS .60FX, Tower trainer 60 no engine, 91" Great Planes Cub kit built with Saito FA-91S four stroke. Carl Goldberg Staudacher 300 with OS 70FS four stroker. The Cub and midget mustang have never been flown. I also have several unstarted kits along with a Top Flite T-6 Texan that has the VS started. If anybody is interested in any of this stuff let me know and I'll get some pictures and details for you. I will not ship the completed planes. I don't have the time to build crates for them right now. If you want a plane you'll have to arrange shipping/pick up yourself. Bill Britton RV-10 Elevators,Trim Tabs ________________________________________________________________________________
From: <millstees(at)ameritech.net>
Subject: Re: Elevator trim tab question
Date: Jan 10, 2006
Right...dimple away ----- Original Message ----- From: Bill and Tami Britton To: RV10-list(at)matronics.com Sent: Tuesday, January 10, 2006 8:58 AM Subject: RV10-List: Elevator trim tab question On page 9-17 working on the Elevator trim tabs, you are instructed to dimple all holes in the trim tab skins and the holes in the trim tab horns. I assume that we are supposed to dimple the holes in the closeout tabs that we had to bend, right. They use a CS4-4 blind rivet. I would guess that the "CS" stands for countersunk, right. Thanks, Bill Britton ________________________________________________________________________________
From: "John Jessen" <jjessen(at)rcn.com>
Subject: Re: BBS threads Rock !!!!
Date: Jan 10, 2006
I took a look at the BBS and was not that impressed. And I don't mean by Matt's effort, ability, style, what-have-you...I already impressed with that. This may just be me, but what is does a BBS give me? With just Outlook I can get the emails as they come and order them by date, author, subject matter. I can store the posts that I want to keep in individual folders so I have a quick means of accessing a topic, etc. When I went to the BBS I didn't have a clue where a particular topic resided (eg, all emails of value about trim tabs), or where among all the headers was the latest email. Can some kind soul help me out here? John (old guy) Jessen ~328 (bouncing back and forth between elevators and cone) -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Matt Dralle Subject: RV10-List: Re: BBS threads Rock !!!! There is a spellchecker plugin I can get. I haven't looks close, but it supposidly has popup ads. You know how much I hate those... :-) I'll check into in and see what I can come up with. I need a spell checker about as much as anybody... Glad everyone is diggin' the new BBS. It is pretty cool. Mattster Read this topic online here: http://forums.matronics.com/viewtopic.php?p=2399#2399 ________________________________________________________________________________
Date: Jan 10, 2006
From: Sean Stephens <schmoboy(at)cox.net>
Subject: Chelton RV-10?
On direct2avionic's website they have a link to a new two screen Chelton specific to the RV-10. However, that link just goes to a page that states "more info coming soon". <http://www.direct2avionics.com/efis_sv_10.html> Anyone know the specifics? How it is different from their "standard" two screen package? Thanks... -Sean #40303 ________________________________________________________________________________
Subject: Chelton RV-10?
Date: Jan 10, 2006
From: "Condrey, Bob (US SSA)" <bob.condrey(at)baesystems.com>
I just called them a few days ago on this. Explanation at the time was that it would include a cabling harness. I also had a conversation with an avionics dealer that said the same thing. Apparently there's a LOT of wiring and this will make life much easier. Neither of my conversations revealed why it might be RV-10 specific since it seems that prefab cable harnesses would be generic to any aircraft. I did ask specifically whether some sort of mounting hardware would be included for the AHRS and got a negative response. Also, there was a hint that they might offer some sort of special this spring/summer to re-energize sales. Apparently sales have fallen off a bit as a result of the AHRS issue. Crossbow is reportedly flight testing an updated AHRS with good results. Bob #40105 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Sean Stephens Subject: RV10-List: Chelton RV-10? On direct2avionic's website they have a link to a new two screen Chelton specific to the RV-10. However, that link just goes to a page that states "more info coming soon". <http://www.direct2avionics.com/efis_sv_10.html> Anyone know the specifics? How it is different from their "standard" two screen package? Thanks... -Sean #40303 ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: Re: Chelton RV-10?
Date: Jan 10, 2006
The wiring is not a big issue. The issue is getting the connector kit from them and getting the proper crimper as the connectors are the high density D-subs. Supplies and some hired help completed the Chelton J3 interconnect cable, the J1 cables for less than $300. I was offered prewired cables for $2000+. The AHRS cable is a 15 pin regular D-sub; sockets and crimper ($40) for the regular connectors is available from SteinAir or Affordable panels. The high density crimper ($250+) can be borrowed from an avionics shop and the HD sockets are in the connector kit. My recommendation is buy the regular crimper and borrow the HD crimper. Most avionics will use the regular crimper, only exceptions I know are the Chelton and GNS 480. One other advice is map the wires correctly the first time; socket removal is possible with the removal tools but difficult. ----- Original Message ----- From: "Condrey, Bob (US SSA)" <bob.condrey(at)baesystems.com> Subject: RE: RV10-List: Chelton RV-10? > > > I just called them a few days ago on this. Explanation at the time was > that it would include a cabling harness. I also had a conversation with > an avionics dealer that said the same thing. Apparently there's a LOT > of wiring and this will make life much easier. Neither of my > conversations revealed why it might be RV-10 specific since it seems > that prefab cable harnesses would be generic to any aircraft. I did ask > specifically whether some sort of mounting hardware would be included > for the AHRS and got a negative response. > > Also, there was a hint that they might offer some sort of special this > spring/summer to re-energize sales. Apparently sales have fallen off a > bit as a result of the AHRS issue. Crossbow is reportedly flight > testing an updated AHRS with good results. > > Bob #40105 > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Sean Stephens > Sent: Tuesday, January 10, 2006 12:26 PM > To: rv10-list(at)matronics.com > Subject: RV10-List: Chelton RV-10? > > > On direct2avionic's website they have a link to a new two screen Chelton > > specific to the RV-10. However, that link just goes to a page that > states "more info coming soon". > > <http://www.direct2avionics.com/efis_sv_10.html> > > Anyone know the specifics? How it is different from their "standard" > two screen package? > > Thanks... > > -Sean #40303 > > > ________________________________________________________________________________
Date: Jan 10, 2006
From: Larry Rosen <LarryRosen(at)comcast.net>
Subject: Re: Chelton RV-10?
An updated service letter is on Direct to Avionics site at <http://www.direct2avionics.com/news.html>. Like Bob said, they are testing and expect the update to be available in February. Unfortunately it requires the Crossbow to be modified at their facility either by exchange with a rebuilt "pool" unit or a rework of your unit. Larry Rosen <http://lrosen.nerv10.com> Condrey, Bob (US SSA) wrote: > >I just called them a few days ago on this. Explanation at the time was >that it would include a cabling harness. I also had a conversation with >an avionics dealer that said the same thing. Apparently there's a LOT >of wiring and this will make life much easier. Neither of my >conversations revealed why it might be RV-10 specific since it seems >that prefab cable harnesses would be generic to any aircraft. I did ask >specifically whether some sort of mounting hardware would be included >for the AHRS and got a negative response. > >Also, there was a hint that they might offer some sort of special this >spring/summer to re-energize sales. Apparently sales have fallen off a >bit as a result of the AHRS issue. Crossbow is reportedly flight >testing an updated AHRS with good results. > >Bob #40105 > >-----Original Message----- >From: owner-rv10-list-server(at)matronics.com >[mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Sean Stephens >Sent: Tuesday, January 10, 2006 12:26 PM >To: rv10-list(at)matronics.com >Subject: RV10-List: Chelton RV-10? > > >On direct2avionic's website they have a link to a new two screen Chelton > >specific to the RV-10. However, that link just goes to a page that >states "more info coming soon". > ><http://www.direct2avionics.com/efis_sv_10.html> > >Anyone know the specifics? How it is different from their "standard" >two screen package? > >Thanks... > >-Sean #40303 > > > > > > > > > > > > > > ________________________________________________________________________________
Subject: HEat Shielded Wire
Date: Jan 10, 2006
From: "Conti, Rick" <rick.conti(at)boeing.com>
Any suggestions on where to get heat shielded wire (EGT, CHT, all others) for under the cowling? Thank You Rick Conti Senior Engineering Manager The Boeing Company office: 703 - 414 - 6141 blackberry: 571 - 215 - 6134 ________________________________________________________________________________
From: "Marcus Cooper" <coop85(at)bellsouth.net>
Subject: Garmin 480 vs 430
Date: Jan 10, 2006
I'm waffling on which radio to get and am looking for opinions. I know the 480 is better due to its WAAS capability and precision GPS approaches, but are there any other advantages of the 480 over the 430? That $2400 difference is no small chunk of cash and I'm not sure how bad I need the precision approach capability with 2 ILS systems on board (GNS ??? and the SL-30), although it would be nice to have for runways without an ILS. I also spoke to the Grand Rapids folks (I'm using the Dual Display GRT EFIS) and apparently there is a warning that shows up in the 480 indicating "no OBS detected" (or something similar) since you don't use normal display. I'm not sure if it's just a nuisance warning only at startup or if it is displayed continuously/frequently which would be a real distraction. Thanks for any experiences and recommendations, Marcus 40286 ________________________________________________________________________________
From: "John Kirkland" <jskirkland(at)webpipe.net>
Subject: Re: Garmin 480 vs 430
Date: Jan 10, 2006
Garmin says the software development effort on the 430 and 530 to incorporate WAAS isn't going as smoothly as they hoped, so its going to be late and expensive, $2K to upgrade a 430. So I'm thinking a 480 for my Comm/Nav #1, and a King 125 for a backup Comm/Nav #2. If the 480 goes junk, the King will get me on a localizer or VOR approach at least. John Kirkland #40333 Marcus Cooper writes: > I'm waffling on which radio to get and am looking for opinions. I know the > 480 is better due to its WAAS capability and precision GPS approaches, but > are there any other advantages of the 480 over the 430? That $2400 > difference is no small chunk of cash and I'm not sure how bad I need the > precision approach capability with 2 ILS systems on board (GNS ??? and the > SL-30), although it would be nice to have for runways without an ILS. I > also spoke to the Grand Rapids folks (I'm using the Dual Display GRT EFIS) > and apparently there is a warning that shows up in the 480 indicating "no > OBS detected" (or something similar) since you don't use normal display. > I'm not sure if it's just a nuisance warning only at startup or if it is > displayed continuously/frequently which would be a real distraction. > > > > Thanks for any experiences and recommendations, > > Marcus > > 40286 > > > ________________________________________________________________________________
From: "Robert G. Wright" <armywrights(at)adelphia.net>
Subject: battery
Date: Jan 10, 2006
Who's used the Odyssey PC680 (or two of them) and how did you have to modify your battery shelf? Rob #392 tailcone ________________________________________________________________________________
From: GenGrumpy(at)aol.com
Date: Jan 10, 2006
Subject: Re: battery
I'm using 2 of these and using Van's battery boxes mounted side by side (with a little mod) aft of the baggage compartment. In a message dated 1/10/2006 9:05:14 PM Central Standard Time, armywrights(at)adelphia.net writes: Who=E2=80=99s used the Odyssey PC680 (or two of them) and how did you have to modify your battery shelf? Rob #392 tailcone ________________________________________________________________________________
Subject: Garmin 480 vs 430
Date: Jan 11, 2006
From: "Chuck Jensen" <cjensen(at)dts9000.com>
Personal opinion based on flying both. The 430 can't carry the 480's water. The 480 lets you look up everything, be it frequencies, airways, VORs, NDSs, intersections and plug right into the Flight Plan or for Direct To. The 430 requires you to pretty much enter everything, one letter or number at a time. The soft keys on the 480 are king. The 480 has been criticized as having a 'difficult' menu. Wrong. Once you are used to it, it is powerful and reasonably intuitive--unlike the 430. Oh, by the way, the 480 is WAAS capable. That's not the reason to buy it, that's just a fringe benefit. UPSat got it right, Garmin is still trying. Chuck Jensen -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Kirkland Sent: Tuesday, January 10, 2006 9:07 PM Subject: Re: RV10-List: Garmin 480 vs 430 Garmin says the software development effort on the 430 and 530 to incorporate WAAS isn't going as smoothly as they hoped, so its going to be late and expensive, $2K to upgrade a 430. So I'm thinking a 480 for my Comm/Nav #1, and a King 125 for a backup Comm/Nav #2. If the 480 goes junk, the King will get me on a localizer or VOR approach at least. John Kirkland #40333 Marcus Cooper writes: > I'm waffling on which radio to get and am looking for opinions. I know the > 480 is better due to its WAAS capability and precision GPS approaches, but > are there any other advantages of the 480 over the 430? That $2400 > difference is no small chunk of cash and I'm not sure how bad I need the > precision approach capability with 2 ILS systems on board (GNS ??? and the > SL-30), although it would be nice to have for runways without an ILS. I > also spoke to the Grand Rapids folks (I'm using the Dual Display GRT EFIS) > and apparently there is a warning that shows up in the 480 indicating "no > OBS detected" (or something similar) since you don't use normal display. > I'm not sure if it's just a nuisance warning only at startup or if it is > displayed continuously/frequently which would be a real distraction. > > > > Thanks for any experiences and recommendations, > > Marcus > > 40286 > > > ________________________________________________________________________________
Subject: Garmin 480 vs 430
Date: Jan 11, 2006
From: "Doerr, Ray R [NTK]" <Ray.R.Doerr(at)sprint.com>
If you already owned a 430 prior to June of 2005, you were able to purchase the WAAS upgrade for $1500 if you ordered it before Nov 15. The 430 that I purchased after June of 2005 did not qualify for this deal, but they had a different deal that included terrain and WAAS for $1700. So I order one of each. The 430 with this upgrade get an entirely new motherboard and faster CPU. This will make the 430 very fast but not improve the resolution of screen. The screen is still better on the 480 (more pixels and larger). Thank You Ray Doerr 40250 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Kirkland Sent: Tuesday, January 10, 2006 8:07 PM Subject: Re: RV10-List: Garmin 480 vs 430 Garmin says the software development effort on the 430 and 530 to incorporate WAAS isn't going as smoothly as they hoped, so its going to be late and expensive, $2K to upgrade a 430. So I'm thinking a 480 for my Comm/Nav #1, and a King 125 for a backup Comm/Nav #2. If the 480 goes junk, the King will get me on a localizer or VOR approach at least. John Kirkland #40333 Marcus Cooper writes: > I'm waffling on which radio to get and am looking for opinions. I know the > 480 is better due to its WAAS capability and precision GPS approaches, but > are there any other advantages of the 480 over the 430? That $2400 > difference is no small chunk of cash and I'm not sure how bad I need the > precision approach capability with 2 ILS systems on board (GNS ??? and the > SL-30), although it would be nice to have for runways without an ILS. I > also spoke to the Grand Rapids folks (I'm using the Dual Display GRT EFIS) > and apparently there is a warning that shows up in the 480 indicating "no > OBS detected" (or something similar) since you don't use normal display. > I'm not sure if it's just a nuisance warning only at startup or if it is > displayed continuously/frequently which would be a real distraction. > > > > Thanks for any experiences and recommendations, > > Marcus > > 40286 > > > ________________________________________________________________________________
Date: Jan 11, 2006
From: Nikolaos Napoli <owl40188(at)yahoo.com>
Subject: Re: Fuse Mid Side Skin Bending - F1070R
Does the F1070L skin (the one with the baggage door cutout) get bent the same time the F1070R does? I don't see any mention of it at all. Niko ----- Original Message ---- From: Mike Kraus <n223rv(at)wolflakeairport.net> Sent: Monday, January 09, 2006 9:31:50 PM Subject: RE: RV10-List: Fuse Mid Side Skin Bending - F1070R Talk to Van's. When I was talking to them about this, they mentioned it may be rolled from the factory now. Not sure if they were talking about the front or the rear, but they were working on having them formed from the factory. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Nikolaos Napoli Sent: Tuesday, January 03, 2006 12:43 PM Subject: RV10-List: Fuse Mid Side Skin Bending - F1070R I tried to bend the F1070R fuse skin yesterday. It didn't go too well. I ended up with a tear in the skin at the forward end of the bend line. I think my problem was that instead of making the bending block out of hardwood I used 2 by 6 construction lumber which is much weeker. As a result the edge of the bending block broke. Ordered new skin ($75) and a will be getting a piece of oak to make the new bending block. Has anyone had a similar experience? Any suggestions on this? Niko 40188 Fuselage ________________________________________________________________________________
From: "Rene Felker" <rene(at)felker.com>
Subject: Fuse Mid Side Skin Bending - F1070R
Date: Jan 11, 2006
I did mine that way.. Rene' Felker _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Nikolaos Napoli Sent: Wednesday, January 11, 2006 7:12 AM Subject: Re: RV10-List: Fuse Mid Side Skin Bending - F1070R Does the F1070L skin (the one with the baggage door cutout) get bent the same time the F1070R does? I don't see any mention of it at all. Niko ----- Original Message ---- From: Mike Kraus <n223rv(at)wolflakeairport.net> Sent: Monday, January 09, 2006 9:31:50 PM Subject: RE: RV10-List: Fuse Mid Side Skin Bending - F1070R Talk to Van's. When I was talking to them about this, they mentioned it may be rolled from the factory now. Not sure if they were talking about the front or the rear, but they were working on having them formed from the factory. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Nikolaos Napoli Sent: Tuesday, January 03, 2006 12:43 PM Subject: RV10-List: Fuse Mid Side Skin Bending - F1070R I tried to bend the F1070R fuse skin yesterday. It didn't go too well. I ended up with a tear in the skin at the forward end of the bend line. I think my problem was that instead of making the bending block out of hardwood I used 2 by 6 construction lumber which is much weeker. As a result the edge of the bending block broke. Ordered new skin ($75) and a will be getting a piece of oak to make the new bending block. Has anyone had a similar experience? Any suggestions on this? Niko 40188 Fuselage ________________________________________________________________________________
From: "John Cleary" <johncleary(at)mangertonnsw.com>
Subject: Negative Battery Cable Connection
Date: Jan 12, 2006
Rick, I am interested in using this board also. Where did you decide to mount it? Do you have any photos? Are you able to share your wiring diagram? What voltage system did you go for? Thank you, John Cleary _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Conti, Rick Sent: Saturday, 7 January 2006 2:09 AM Subject: RE: RV10-List: Negative Battery Cable Connection I decided not to use the airframe as a return. Since all parts are primed and the riveted "connection" is a painted surface to an unpainted surface, electrically, it's not a good connection. I bought the power board from Blue Mountain and both battery cables run forward to the board. Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 _____ From: Mike Kraus [mailto:n223rv(at)wolflakeairport.net] Sent: Thursday, January 05, 2006 9:41 PM Subject: RV10-List: Negative Battery Cable Connection Where is everyone connecting the negative battery cable on the -10? I thought about running it up to one of the bolts that bolt the front longeron to the rear longeron just aft of the baggage area. I was hoping to attach it to a longeron that runs to the firewall like in the Harmon Rocket, but there is not one that runs that far do to the door cut outs on each side. Thanks -Mike ________________________________________________________________________________
Subject: Negative Battery Cable Connection
Date: Jan 11, 2006
From: "Conti, Rick" <rick.conti(at)boeing.com>
The board is mounted on a wood base w/stand-offs on the right side of the panel. Sorry, no photos. I am using a 24v system. The board is the newer version. If you order CH Products control grips, you will NOT need the model with the relays in the control grip. The relays are available on the power board. Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 ________________________________ From: John Cleary [mailto:johncleary(at)mangertonnsw.com] Sent: Wednesday, January 11, 2006 10:27 AM Subject: RE: RV10-List: Negative Battery Cable Connection Rick, I am interested in using this board also. Where did you decide to mount it? Do you have any photos? Are you able to share your wiring diagram? What voltage system did you go for? Thank you, John Cleary ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Conti, Rick Sent: Saturday, 7 January 2006 2:09 AM Subject: RE: RV10-List: Negative Battery Cable Connection I decided not to use the airframe as a return. Since all parts are primed and the riveted "connection" is a painted surface to an unpainted surface, electrically, it's not a good connection. I bought the power board from Blue Mountain and both battery cables run forward to the board. Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 ________________________________ From: Mike Kraus [mailto:n223rv(at)wolflakeairport.net] Sent: Thursday, January 05, 2006 9:41 PM Subject: RV10-List: Negative Battery Cable Connection Where is everyone connecting the negative battery cable on the -10? I thought about running it up to one of the bolts that bolt the front longeron to the rear longeron just aft of the baggage area. I was hoping to attach it to a longeron that runs to the firewall like in the Harmon Rocket, but there is not one that runs that far do to the door cut outs on each side. Thanks -Mike ________________________________________________________________________________
Subject: battery
Date: Jan 11, 2006
From: "Condrey, Bob (US SSA)" <bob.condrey(at)baesystems.com>
I went with a pair of PC-680s. Tray was modified to increase width a small amount (around an inch). Contactors (one for each battery) are on a bracket that attaches to the standard contactor location. I've attached one picture - if you need/want more I can send them offline if you'd like. I'm also aware of another builder that has a pair of PC-680s but they're rotated 90 degrees from "normal" and the contactors are one on each side. Bob #40105 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Robert G. Wright Sent: Tuesday, January 10, 2006 9:03 PM Subject: RV10-List: battery Who's used the Odyssey PC680 (or two of them) and how did you have to modify your battery shelf? Rob #392 tailcone ________________________________________________________________________________
From: "John Cleary" <johncleary(at)mangertonnsw.com>
Subject: Negative Battery Cable Connection
Date: Jan 12, 2006
Rick, Thank you. Did you mount it on the rear of the panel itself or on something behind the panel? Cheers, John _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Conti, Rick Sent: Thursday, 12 January 2006 2:45 AM Subject: RE: RV10-List: Negative Battery Cable Connection The board is mounted on a wood base w/stand-offs on the right side of the panel. Sorry, no photos. I am using a 24v system. The board is the newer version. If you order CH Products control grips, you will NOT need the model with the relays in the control grip. The relays are available on the power board. Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 _____ From: John Cleary [mailto:johncleary(at)mangertonnsw.com] Sent: Wednesday, January 11, 2006 10:27 AM Subject: RE: RV10-List: Negative Battery Cable Connection Rick, I am interested in using this board also. Where did you decide to mount it? Do you have any photos? Are you able to share your wiring diagram? What voltage system did you go for? Thank you, John Cleary _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Conti, Rick Sent: Saturday, 7 January 2006 2:09 AM Subject: RE: RV10-List: Negative Battery Cable Connection I decided not to use the airframe as a return. Since all parts are primed and the riveted "connection" is a painted surface to an unpainted surface, electrically, it's not a good connection. I bought the power board from Blue Mountain and both battery cables run forward to the board. Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 _____ From: Mike Kraus [mailto:n223rv(at)wolflakeairport.net] Sent: Thursday, January 05, 2006 9:41 PM Subject: RV10-List: Negative Battery Cable Connection Where is everyone connecting the negative battery cable on the -10? I thought about running it up to one of the bolts that bolt the front longeron to the rear longeron just aft of the baggage area. I was hoping to attach it to a longeron that runs to the firewall like in the Harmon Rocket, but there is not one that runs that far do to the door cut outs on each side. Thanks -Mike ________________________________________________________________________________
Subject: Negative Battery Cable Connection
Date: Jan 11, 2006
From: "Tim Dawson-Townsend" <Tdawson(at)avidyne.com>
YES!! At least one other person using 24 volts! Hooray for us! Like others, we have two Odyssey batteries, but they are wired in series . . . (Plus two little ones up front that are also in series . . .) TDT 40025 ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Conti, Rick Sent: Wednesday, January 11, 2006 10:45 AM Subject: RE: RV10-List: Negative Battery Cable Connection The board is mounted on a wood base w/stand-offs on the right side of the panel. Sorry, no photos. I am using a 24v system. The board is the newer version. If you order CH Products control grips, you will NOT need the model with the relays in the control grip. The relays are available on the power board. Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 ________________________________ From: John Cleary [mailto:johncleary(at)mangertonnsw.com] Sent: Wednesday, January 11, 2006 10:27 AM Subject: RE: RV10-List: Negative Battery Cable Connection Rick, I am interested in using this board also. Where did you decide to mount it? Do you have any photos? Are you able to share your wiring diagram? What voltage system did you go for? Thank you, John Cleary ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Conti, Rick Sent: Saturday, 7 January 2006 2:09 AM Subject: RE: RV10-List: Negative Battery Cable Connection I decided not to use the airframe as a return. Since all parts are primed and the riveted "connection" is a painted surface to an unpainted surface, electrically, it's not a good connection. I bought the power board from Blue Mountain and both battery cables run forward to the board. Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 ________________________________ From: Mike Kraus [mailto:n223rv(at)wolflakeairport.net] Sent: Thursday, January 05, 2006 9:41 PM Subject: RV10-List: Negative Battery Cable Connection Where is everyone connecting the negative battery cable on the -10? I thought about running it up to one of the bolts that bolt the front longeron to the rear longeron just aft of the baggage area. I was hoping to attach it to a longeron that runs to the firewall like in the Harmon Rocket, but there is not one that runs that far do to the door cut outs on each side. Thanks -Mike ________________________________________________________________________________
Subject: Negative Battery Cable Connection
Date: Jan 11, 2006
From: "Conti, Rick" <rick.conti(at)boeing.com>
It's mounted on a thin sheet of wood and the wood is mounted on stand-offs on the sub-panel. Jeremy - do you have photos the power board mounting? Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 ________________________________ From: John Cleary [mailto:johncleary(at)mangertonnsw.com] Sent: Wednesday, January 11, 2006 11:13 AM Subject: RE: RV10-List: Negative Battery Cable Connection Rick, Thank you. Did you mount it on the rear of the panel itself or on something behind the panel? Cheers, John ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Conti, Rick Sent: Thursday, 12 January 2006 2:45 AM Subject: RE: RV10-List: Negative Battery Cable Connection The board is mounted on a wood base w/stand-offs on the right side of the panel. Sorry, no photos. I am using a 24v system. The board is the newer version. If you order CH Products control grips, you will NOT need the model with the relays in the control grip. The relays are available on the power board. Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 ________________________________ From: John Cleary [mailto:johncleary(at)mangertonnsw.com] Sent: Wednesday, January 11, 2006 10:27 AM Subject: RE: RV10-List: Negative Battery Cable Connection Rick, I am interested in using this board also. Where did you decide to mount it? Do you have any photos? Are you able to share your wiring diagram? What voltage system did you go for? Thank you, John Cleary ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Conti, Rick Sent: Saturday, 7 January 2006 2:09 AM Subject: RE: RV10-List: Negative Battery Cable Connection I decided not to use the airframe as a return. Since all parts are primed and the riveted "connection" is a painted surface to an unpainted surface, electrically, it's not a good connection. I bought the power board from Blue Mountain and both battery cables run forward to the board. Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 ________________________________ From: Mike Kraus [mailto:n223rv(at)wolflakeairport.net] Sent: Thursday, January 05, 2006 9:41 PM Subject: RV10-List: Negative Battery Cable Connection Where is everyone connecting the negative battery cable on the -10? I thought about running it up to one of the bolts that bolt the front longeron to the rear longeron just aft of the baggage area. I was hoping to attach it to a longeron that runs to the firewall like in the Harmon Rocket, but there is not one that runs that far do to the door cut outs on each side. Thanks -Mike ________________________________________________________________________________
Subject: battery
Date: Jan 11, 2006
From: "Tim Dawson-Townsend" <Tdawson(at)avidyne.com>
Well, if we're sharing battery pictures, here's our main battery: 12v + 12v =3D 24v. Also in view is a real man's contactor . . . TDT 40025 ________________________________ From: owner-rv10-list-server(at)matronics.com on behalf of Condrey, Bob (US SSA) Sent: Wed 1/11/2006 10:53 AM Subject: RE: RV10-List: battery I went with a pair of PC-680s. Tray was modified to increase width a small amount (around an inch). Contactors (one for each battery) are on a bracket that attaches to the standard contactor location. I've attached one picture - if you need/want more I can send them offline if you'd like. I'm also aware of another builder that has a pair of PC-680s but they're rotated 90 degrees from "normal" and the contactors are one on each side. Bob #40105 ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Robert G. Wright Sent: Tuesday, January 10, 2006 9:03 PM Subject: RV10-List: battery Who's used the Odyssey PC680 (or two of them) and how did you have to modify your battery shelf? Rob #392 tailcone ________________________________________________________________________________
Date: Jan 11, 2006
Subject: Negative Battery Cable Connection
From: "Kelly McMullen" <kellym(at)aviating.com>
I'm curious what the perceived benefits of 24volts are. On a small plane, I don't see a significant wt. advantage. Most 24V accessories I perceive to be more expensive..maybe I'm wrong. Just trying to understand why I should consider 24V. Tim Dawson-Townsend said: > YES!! At least one other person using 24 volts! Hooray for us! > > > Like others, we have two Odyssey batteries, but they are wired in series > . . . > > > (Plus two little ones up front that are also in series . . .) > > > TDT > > 40025 > ________________________________________________________________________________
From: "John Jessen" <jjessen(at)rcn.com>
Subject: battery
Date: Jan 11, 2006
Ok. I'll look this up in the archives and on Aerolectric later today, but real quick, why 24 volts other than for lighter wiring and that you may have used avionics out of a Cessna? John Jessen ~328 (still bouncing back and forth between elevators and cone) _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Tim Dawson-Townsend Sent: Wednesday, January 11, 2006 8:39 AM Subject: RE: RV10-List: battery Well, if we're sharing battery pictures, here's our main battery: 12v + 12v = 24v. Also in view is a real man's contactor . . . TDT 40025 _____ From: owner-rv10-list-server(at)matronics.com on behalf of Condrey, Bob (US SSA) Sent: Wed 1/11/2006 10:53 AM Subject: RE: RV10-List: battery I went with a pair of PC-680s. Tray was modified to increase width a small amount (around an inch). Contactors (one for each battery) are on a bracket that attaches to the standard contactor location. I've attached one picture - if you need/want more I can send them offline if you'd like. I'm also aware of another builder that has a pair of PC-680s but they're rotated 90 degrees from "normal" and the contactors are one on each side. Bob #40105 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Robert G. Wright Sent: Tuesday, January 10, 2006 9:03 PM Subject: RV10-List: battery Who's used the Odyssey PC680 (or two of them) and how did you have to modify your battery shelf? Rob #392 tailcone ________________________________________________________________________________
Subject: Negative Battery Cable Connection
Date: Jan 11, 2006
From: "Tim Dawson-Townsend" <Tdawson(at)avidyne.com>
We had certain mission avionics that were driving us to 24 volts. Most avionics these days, however, will run at either 12 or 24. You can get power converters to go either way, but those are generally cheaper to go from 24 to 12 then the other way around. It was a pain in the rear to try and hunt down good 24 volt contactors, especially for the starter contactor. Van's only sells 12 volt models. But the one we did eventually get is wicked cool. Plus it's fun to be different! TDT 40025 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Kelly McMullen Sent: Wednesday, January 11, 2006 12:11 PM Subject: RE: RV10-List: Negative Battery Cable Connection I'm curious what the perceived benefits of 24volts are. On a small plane, I don't see a significant wt. advantage. Most 24V accessories I perceive to be more expensive..maybe I'm wrong. Just trying to understand why I should consider 24V. Tim Dawson-Townsend said: > YES!! At least one other person using 24 volts! Hooray for us! > > > Like others, we have two Odyssey batteries, but they are wired in series > . . . > > > (Plus two little ones up front that are also in series . . .) > > > TDT > > 40025 > ________________________________________________________________________________
Subject: Negative Battery Cable Connection
Date: Jan 11, 2006
From: "Conti, Rick" <rick.conti(at)boeing.com>
Before I answer, why 2 batteries? I bought one 24 volt battery. Gregg's (of Blue Mountain Avionics fame) document Wiring for Smart people makes a good case for 24 volts and he convinced me. My oil pressure gauge is part of my EFIS, therefore the EFIS must be up and running when I start the engine. There is too much draw for a 12 volt system when the starter is cranking and could very likely cause the EFIS to shut off or reboot. I need to see oil pressure immediately. This is also true for other avionics that are on when cranking the engine. While we're on the subject, I installed a flush mounted door in the rear bulkhead adjacent to the baggage door. Behind the door is the external power plug connected to a solenoid with a diode. The diode and solenoid prevent voltage from getting to the battery if the cables are connected incorrectly. Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 -----Original Message----- From: Kelly McMullen [mailto:kellym(at)aviating.com] Sent: Wednesday, January 11, 2006 12:11 PM Subject: RE: RV10-List: Negative Battery Cable Connection I'm curious what the perceived benefits of 24volts are. On a small plane, I don't see a significant wt. advantage. Most 24V accessories I perceive to be more expensive..maybe I'm wrong. Just trying to understand why I should consider 24V. Tim Dawson-Townsend said: > YES!! At least one other person using 24 volts! Hooray for us! > > > Like others, we have two Odyssey batteries, but they are wired in series > . . . > > > (Plus two little ones up front that are also in series . . .) > > > TDT > > 40025 > ________________________________________________________________________________
Subject: Negative Battery Cable Connection
Date: Jan 11, 2006
From: "Tim Dawson-Townsend" <Tdawson(at)avidyne.com>
Odyssey doesn't make a 24 volt battery that I know of and that's what we wanted to use. Plus one can do a scheme like replace one of the batteries every year (or two), to maintain a rotating constantly "new" battery. (I think that idea came from Aero-Electric.) Good point on the engine info display. Depends somewhat on your EFIS and it's tolerance for voltage drops, too. Got any pictures of your external power arrangement? Sounds nice. TDT 40025 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Conti, Rick Sent: Wednesday, January 11, 2006 1:50 PM Subject: RE: RV10-List: Negative Battery Cable Connection Before I answer, why 2 batteries? I bought one 24 volt battery. Gregg's (of Blue Mountain Avionics fame) document Wiring for Smart people makes a good case for 24 volts and he convinced me. My oil pressure gauge is part of my EFIS, therefore the EFIS must be up and running when I start the engine. There is too much draw for a 12 volt system when the starter is cranking and could very likely cause the EFIS to shut off or reboot. I need to see oil pressure immediately. This is also true for other avionics that are on when cranking the engine. While we're on the subject, I installed a flush mounted door in the rear bulkhead adjacent to the baggage door. Behind the door is the external power plug connected to a solenoid with a diode. The diode and solenoid prevent voltage from getting to the battery if the cables are connected incorrectly. Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 -----Original Message----- From: Kelly McMullen [mailto:kellym(at)aviating.com] Sent: Wednesday, January 11, 2006 12:11 PM Subject: RE: RV10-List: Negative Battery Cable Connection I'm curious what the perceived benefits of 24volts are. On a small plane, I don't see a significant wt. advantage. Most 24V accessories I perceive to be more expensive..maybe I'm wrong. Just trying to understand why I should consider 24V. Tim Dawson-Townsend said: > YES!! At least one other person using 24 volts! Hooray for us! > > > Like others, we have two Odyssey batteries, but they are wired in series > . . . > > > (Plus two little ones up front that are also in series . . .) > > > TDT > > 40025 > ________________________________________________________________________________
Subject: Negative Battery Cable Connection
Date: Jan 11, 2006
From: "Conti, Rick" <rick.conti(at)boeing.com>
I'll take a few pictures tonight and post them on Jeremy's web site. www.jharris.net Go to aviation then RV-10. Jeremy is helping with my 10 and to date has done all of the work on the panel. Pictures to be taken: External power receptacle set up Power board location on panel Tray in tail for servos and ELT Anyone interested in the defrost system? Is Odyssey an especially good battery? Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 -----Original Message----- From: Tim Dawson-Townsend [mailto:Tdawson(at)avidyne.com] Sent: Wednesday, January 11, 2006 1:59 PM Subject: RE: RV10-List: Negative Battery Cable Connection Odyssey doesn't make a 24 volt battery that I know of and that's what we wanted to use. Plus one can do a scheme like replace one of the batteries every year (or two), to maintain a rotating constantly "new" battery. (I think that idea came from Aero-Electric.) Good point on the engine info display. Depends somewhat on your EFIS and it's tolerance for voltage drops, too. Got any pictures of your external power arrangement? Sounds nice. TDT 40025 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Conti, Rick Sent: Wednesday, January 11, 2006 1:50 PM Subject: RE: RV10-List: Negative Battery Cable Connection Before I answer, why 2 batteries? I bought one 24 volt battery. Gregg's (of Blue Mountain Avionics fame) document Wiring for Smart people makes a good case for 24 volts and he convinced me. My oil pressure gauge is part of my EFIS, therefore the EFIS must be up and running when I start the engine. There is too much draw for a 12 volt system when the starter is cranking and could very likely cause the EFIS to shut off or reboot. I need to see oil pressure immediately. This is also true for other avionics that are on when cranking the engine. While we're on the subject, I installed a flush mounted door in the rear bulkhead adjacent to the baggage door. Behind the door is the external power plug connected to a solenoid with a diode. The diode and solenoid prevent voltage from getting to the battery if the cables are connected incorrectly. Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 -----Original Message----- From: Kelly McMullen [mailto:kellym(at)aviating.com] Sent: Wednesday, January 11, 2006 12:11 PM Subject: RE: RV10-List: Negative Battery Cable Connection I'm curious what the perceived benefits of 24volts are. On a small plane, I don't see a significant wt. advantage. Most 24V accessories I perceive to be more expensive..maybe I'm wrong. Just trying to understand why I should consider 24V. Tim Dawson-Townsend said: > YES!! At least one other person using 24 volts! Hooray for us! > > > Like others, we have two Odyssey batteries, but they are wired in series > . . . > > > (Plus two little ones up front that are also in series . . .) > > > TDT > > 40025 > ________________________________________________________________________________
Date: Jan 11, 2006
From: Tim Olson <Tim(at)MyRV10.com>
Subject: Re: Chelton RV-10?
Having just done the wiring of the Cheltons, I can tell you this... 1: the "J2" harnesses (interconnects from screen to screen) would be good things to buy if you're going to buy anything. They have a lot of wires. 2: The "J3" harnesses (power, keyboard, autopilot on the PFD) are SUPER simple and involve very few wires. You could wire as few as 5 wires I think...if I remember right. Definitely best to just build them. 3: The "J1" harness (Interface to your radio stack, AHRS, GPS, Traffic, WSI, ...) has a few more wires, but it surely isn't very hard to build, and given the complexity of where you may want to mount your AHRS and things like that, I would not be interested in buying this harness. Best to custom build probably for everyone. So the harnesses involved in wiring the Chelton aren't very bad at all, except for the J2's. I purchased my system the last week that harnesses were included, so I didn't have to build those, but the J1's I basically decided to build my own, and the J3's I decided to chop theirs up a bit to eliminate some unused wires. So other than those straightforward screen inteconnects, the rest is mostly useless. Also, in regards to mounting, most builders will want to mount to suit their needs, and if harnesses are provided with ends on them, how do you pull them through conduit and snap bushings under the floor? Latest on the AHRS is the 2nd SB came out this week and they're expecting in Feb to begin to accept returns for either upgrade, or replacement from their pool of upgraded units, and then hopefully the Crossbow is good to go. Tim Olson -- RV-10 #40170 Condrey, Bob (US SSA) wrote: > > I just called them a few days ago on this. Explanation at the time was > that it would include a cabling harness. I also had a conversation with > an avionics dealer that said the same thing. Apparently there's a LOT > of wiring and this will make life much easier. Neither of my > conversations revealed why it might be RV-10 specific since it seems > that prefab cable harnesses would be generic to any aircraft. I did ask > specifically whether some sort of mounting hardware would be included > for the AHRS and got a negative response. > > Also, there was a hint that they might offer some sort of special this > spring/summer to re-energize sales. Apparently sales have fallen off a > bit as a result of the AHRS issue. Crossbow is reportedly flight > testing an updated AHRS with good results. > > Bob #40105 > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Sean Stephens > Sent: Tuesday, January 10, 2006 12:26 PM > To: rv10-list(at)matronics.com > Subject: RV10-List: Chelton RV-10? > > > On direct2avionic's website they have a link to a new two screen Chelton > > specific to the RV-10. However, that link just goes to a page that > states "more info coming soon". > > <http://www.direct2avionics.com/efis_sv_10.html> > > Anyone know the specifics? How it is different from their "standard" > two screen package? > > Thanks... > > -Sean #40303 > > > > > > > > > > > > > > > > > > > > > > > ________________________________________________________________________________
Date: Jan 11, 2006
From: Larry Rosen <LarryRosen(at)comcast.net>
Subject: Re: Negative Battery Cable Connection
Tim Where up front are you mounting the batteries? What type of battery? Larry Rosen Tim Dawson-Townsend wrote: > YES!! At least one other person using 24 volts! Hooray for us! > > Like others, we have two Odyssey batteries, but they are wired in > series . . . > > (Plus two little ones up front that are also in series . . .) > > TDT > > 40025 > > > *From:* owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *Conti, Rick > *Sent:* Wednesday, January 11, 2006 10:45 AM > *To:* rv10-list(at)matronics.com > *Subject:* RE: RV10-List: Negative Battery Cable Connection > > The board is mounted on a wood base w/stand-offs on the right side of > the panel. Sorry, no photos. I am using a 24v system. The board is the > newer version. > > If you order CH Products control grips, you will _NOT_ need the model > with the relays in the control grip. The relays are available on the > power board. > > */Thank You/* > */Rick Conti/* > */o/**/ffice: 703-414-6141/* > */ cell: 571-215-6134/* > > > *From:* John Cleary [mailto:johncleary(at)mangertonnsw.com] > *Sent:* Wednesday, January 11, 2006 10:27 AM > *To:* rv10-list(at)matronics.com > *Subject:* RE: RV10-List: Negative Battery Cable Connection > > Rick, > > I am interested in using this board also. Where did you decide to > mount it? Do you have any photos? Are you able to share your wiring > diagram? What voltage system did you go for? > > Thank you, > > John Cleary > > > *From:* owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *Conti, Rick > *Sent:* Saturday, 7 January 2006 2:09 AM > *To:* rv10-list(at)matronics.com > *Subject:* RE: RV10-List: Negative Battery Cable Connection > > I decided not to use the airframe as a return. Since all parts are > primed and the riveted connection is a painted surface to an > unpainted surface, electrically, its not a good connection. I bought > the power board from Blue Mountain and both battery cables run forward > to the board. > > */Thank You/* > */Rick Conti/* > */o/**/ffice: 703-414-6141/* > */ cell: 571-215-6134/* > > > *From:* Mike Kraus [mailto:n223rv(at)wolflakeairport.net] > *Sent:* Thursday, January 05, 2006 9:41 PM > *To:* rv10-list(at)matronics.com > *Subject:* RV10-List: Negative Battery Cable Connection > > Where is everyone connecting the negative battery cable on the -10? I > thought about running it up to one of the bolts that bolt the front > longeron to the rear longeron just aft of the baggage area. I was > hoping to attach it to a longeron that runs to the firewall like in > the Harmon Rocket, but there is not one that runs that far do to the > door cut outs on each side. > > Thanks > > -Mike > ________________________________________________________________________________
Subject: Negative Battery Cable Connection
Date: Jan 11, 2006
From: "Condrey, Bob (US SSA)" <bob.condrey(at)baesystems.com>
I'm interested in seeing the defrost system! Bob #40105 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Conti, Rick Sent: Wednesday, January 11, 2006 1:19 PM Subject: RE: RV10-List: Negative Battery Cable Connection I'll take a few pictures tonight and post them on Jeremy's web site. www.jharris.net Go to aviation then RV-10. Jeremy is helping with my 10 and to date has done all of the work on the panel. Pictures to be taken: External power receptacle set up Power board location on panel Tray in tail for servos and ELT Anyone interested in the defrost system? Is Odyssey an especially good battery? Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 -----Original Message----- From: Tim Dawson-Townsend [mailto:Tdawson(at)avidyne.com] Sent: Wednesday, January 11, 2006 1:59 PM Subject: RE: RV10-List: Negative Battery Cable Connection Odyssey doesn't make a 24 volt battery that I know of and that's what we wanted to use. Plus one can do a scheme like replace one of the batteries every year (or two), to maintain a rotating constantly "new" battery. (I think that idea came from Aero-Electric.) Good point on the engine info display. Depends somewhat on your EFIS and it's tolerance for voltage drops, too. Got any pictures of your external power arrangement? Sounds nice. TDT 40025 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Conti, Rick Sent: Wednesday, January 11, 2006 1:50 PM Subject: RE: RV10-List: Negative Battery Cable Connection Before I answer, why 2 batteries? I bought one 24 volt battery. Gregg's (of Blue Mountain Avionics fame) document Wiring for Smart people makes a good case for 24 volts and he convinced me. My oil pressure gauge is part of my EFIS, therefore the EFIS must be up and running when I start the engine. There is too much draw for a 12 volt system when the starter is cranking and could very likely cause the EFIS to shut off or reboot. I need to see oil pressure immediately. This is also true for other avionics that are on when cranking the engine. While we're on the subject, I installed a flush mounted door in the rear bulkhead adjacent to the baggage door. Behind the door is the external power plug connected to a solenoid with a diode. The diode and solenoid prevent voltage from getting to the battery if the cables are connected incorrectly. Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 -----Original Message----- From: Kelly McMullen [mailto:kellym(at)aviating.com] Sent: Wednesday, January 11, 2006 12:11 PM Subject: RE: RV10-List: Negative Battery Cable Connection I'm curious what the perceived benefits of 24volts are. On a small plane, I don't see a significant wt. advantage. Most 24V accessories I perceive to be more expensive..maybe I'm wrong. Just trying to understand why I should consider 24V. Tim Dawson-Townsend said: > YES!! At least one other person using 24 volts! Hooray for us! > > > Like others, we have two Odyssey batteries, but they are wired in series > . . . > > > (Plus two little ones up front that are also in series . . .) > > > TDT > > 40025 > ________________________________________________________________________________
Subject: Negative Battery Cable Connection
Date: Jan 11, 2006
From: "Tim Dawson-Townsend" <Tdawson(at)avidyne.com>
They are little ones from B&C Specialty, 7 aH, I believe. They are going to sit on a little tray that will be on the cabin side of the firewall, up high. The Aux Battery Master contactor and the Crosstie contactor will probably sit next to them. Still working that out . . . TDT 40025 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Larry Rosen Sent: Wednesday, January 11, 2006 2:30 PM Subject: Re: RV10-List: Negative Battery Cable Connection Tim Where up front are you mounting the batteries? What type of battery? Larry Rosen Tim Dawson-Townsend wrote: > YES!! At least one other person using 24 volts! Hooray for us! > > Like others, we have two Odyssey batteries, but they are wired in > series . . . > > (Plus two little ones up front that are also in series . . .) > > TDT > > 40025 > > > *From:* owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *Conti, Rick > *Sent:* Wednesday, January 11, 2006 10:45 AM > *To:* rv10-list(at)matronics.com > *Subject:* RE: RV10-List: Negative Battery Cable Connection > > The board is mounted on a wood base w/stand-offs on the right side of > the panel. Sorry, no photos. I am using a 24v system. The board is the > newer version. > > If you order CH Products control grips, you will _NOT_ need the model > with the relays in the control grip. The relays are available on the > power board. > > */Thank You/* > */Rick Conti/* > */o/**/ffice: 703-414-6141/* > */ cell: 571-215-6134/* > > > *From:* John Cleary [mailto:johncleary(at)mangertonnsw.com] > *Sent:* Wednesday, January 11, 2006 10:27 AM > *To:* rv10-list(at)matronics.com > *Subject:* RE: RV10-List: Negative Battery Cable Connection > > Rick, > > I am interested in using this board also. Where did you decide to > mount it? Do you have any photos? Are you able to share your wiring > diagram? What voltage system did you go for? > > Thank you, > > John Cleary > > > *From:* owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *Conti, Rick > *Sent:* Saturday, 7 January 2006 2:09 AM > *To:* rv10-list(at)matronics.com > *Subject:* RE: RV10-List: Negative Battery Cable Connection > > I decided not to use the airframe as a return. Since all parts are > primed and the riveted "connection" is a painted surface to an > unpainted surface, electrically, it's not a good connection. I bought > the power board from Blue Mountain and both battery cables run forward > to the board. > > */Thank You/* > */Rick Conti/* > */o/**/ffice: 703-414-6141/* > */ cell: 571-215-6134/* > > > *From:* Mike Kraus [mailto:n223rv(at)wolflakeairport.net] > *Sent:* Thursday, January 05, 2006 9:41 PM > *To:* rv10-list(at)matronics.com > *Subject:* RV10-List: Negative Battery Cable Connection > > Where is everyone connecting the negative battery cable on the -10? I > thought about running it up to one of the bolts that bolt the front > longeron to the rear longeron just aft of the baggage area. I was > hoping to attach it to a longeron that runs to the firewall like in > the Harmon Rocket, but there is not one that runs that far do to the > door cut outs on each side. > > Thanks > > -Mike > ________________________________________________________________________________
Subject: Negative Battery Cable Connection
Date: Jan 11, 2006
From: "Conti, Rick" <rick.conti(at)boeing.com>
Roger that. Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 -----Original Message----- From: Condrey, Bob (US SSA) [mailto:bob.condrey(at)baesystems.com] Sent: Wednesday, January 11, 2006 2:34 PM Subject: RE: RV10-List: Negative Battery Cable Connection I'm interested in seeing the defrost system! Bob #40105 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Conti, Rick Sent: Wednesday, January 11, 2006 1:19 PM Subject: RE: RV10-List: Negative Battery Cable Connection I'll take a few pictures tonight and post them on Jeremy's web site. www.jharris.net Go to aviation then RV-10. Jeremy is helping with my 10 and to date has done all of the work on the panel. Pictures to be taken: External power receptacle set up Power board location on panel Tray in tail for servos and ELT Anyone interested in the defrost system? Is Odyssey an especially good battery? Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 -----Original Message----- From: Tim Dawson-Townsend [mailto:Tdawson(at)avidyne.com] Sent: Wednesday, January 11, 2006 1:59 PM Subject: RE: RV10-List: Negative Battery Cable Connection Odyssey doesn't make a 24 volt battery that I know of and that's what we wanted to use. Plus one can do a scheme like replace one of the batteries every year (or two), to maintain a rotating constantly "new" battery. (I think that idea came from Aero-Electric.) Good point on the engine info display. Depends somewhat on your EFIS and it's tolerance for voltage drops, too. Got any pictures of your external power arrangement? Sounds nice. TDT 40025 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Conti, Rick Sent: Wednesday, January 11, 2006 1:50 PM Subject: RE: RV10-List: Negative Battery Cable Connection Before I answer, why 2 batteries? I bought one 24 volt battery. Gregg's (of Blue Mountain Avionics fame) document Wiring for Smart people makes a good case for 24 volts and he convinced me. My oil pressure gauge is part of my EFIS, therefore the EFIS must be up and running when I start the engine. There is too much draw for a 12 volt system when the starter is cranking and could very likely cause the EFIS to shut off or reboot. I need to see oil pressure immediately. This is also true for other avionics that are on when cranking the engine. While we're on the subject, I installed a flush mounted door in the rear bulkhead adjacent to the baggage door. Behind the door is the external power plug connected to a solenoid with a diode. The diode and solenoid prevent voltage from getting to the battery if the cables are connected incorrectly. Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 -----Original Message----- From: Kelly McMullen [mailto:kellym(at)aviating.com] Sent: Wednesday, January 11, 2006 12:11 PM Subject: RE: RV10-List: Negative Battery Cable Connection I'm curious what the perceived benefits of 24volts are. On a small plane, I don't see a significant wt. advantage. Most 24V accessories I perceive to be more expensive..maybe I'm wrong. Just trying to understand why I should consider 24V. Tim Dawson-Townsend said: > YES!! At least one other person using 24 volts! Hooray for us! > > > Like others, we have two Odyssey batteries, but they are wired in series > . . . > > > (Plus two little ones up front that are also in series . . .) > > > TDT > > 40025 > ________________________________________________________________________________
Subject: Windows
Date: Jan 11, 2006
From: "Harris, Jeremy P" <jeremy.p.harris(at)boeing.com>
We haven't used West epoxy to install the windows. Not that far yet. Will probably consider the Lancair stuff referenced below... In general - the West System epoxy is a pretty good structural adhesive. However, there are lots of them out there with different characteristics. Some epoxies allow you to mix different ratios of hardener and resin to get cures as hard as a rock or pliable as rubber. Adding a matrix like cotton flocks just makes the epoxy less prone to cracking. However, the finish isn't as nice as with micro balloons but you trade finish for strength. The note about expansion and contraction of the plexi is definitely worth considering... Jeremy P. Harris Integrated Missile Defense BMDS Architectures Lab The Boeing Company Washington, DC Desk: (703) 414-6057 Dept: AV-2L-B27T Cell: (703) 627-6500 Fax: (703) 414-6372 MC: 793C-G007 Office: 825B ________________________________ From: Sam Marlow [mailto:sam.marlow(at)adelphia.net] Sent: Monday, January 09, 2006 9:09 AM Subject: Re: RV10-List: Windows Did you use the epoxy with the flocked cotton to install the windows? Is that all that is used to thicken the epoxy, so it doesn't run? Will it work with Van's window glue, or should I just use the West System epoxy, and return the window glue to Van's? Harris, Jeremy P wrote: =09 Another good epoxy out there is West Systems - really easy to use and is available at most marine supplies. The hardener comes in fast (30 min), slow (2hrs), and really slow (4-8hrs). Micro balloons and cotton flox seems to be great for thickening up. Micro balloons work well for filleting. Cotton worked well for strengthening joints. =09 =09 Jeremy P. Harris Integrated Missile Defense BMDS Architectures Lab =09 The Boeing Company Washington, DC Desk: (703) 414-6057 Dept: AV-2L-B27T Cell: (703) 627-6500 Fax: (703) 414-6372 MC: 793C-G007 Office: 825B =09 =09 -----Original Message----- From: Jesse Saint [mailto:jesse(at)itecusa.org] Sent: Friday, January 06, 2006 12:18 PM To: rv10-list(at)matronics.com Subject: RE: RV10-List: Windows =09 =09 We used micro balloons or flocked cotton fiber, but we didn't use Van's recommended glue. We used something that a Lancair builder recommended. It is called FE6026 Parts A & B (part #02-00043). It seems to work really well and is much easier to deal with, from what I hear, than the stuff that Van's sells. =09 Jesse Saint I-TEC, Inc. jesse(at)itecusa.org www.itecusa.org Fax: 815-377-3694 I am in Ecuador until May, 2006. If you have questions regarding I-TEC, please call the office at 352-465-4545. If you would like to talk to me, please call me at 352-505-1899. This number won't always be on, but it has voicemail that will get to me in Ecuador. =09 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Sam Marlow Sent: Friday, January 06, 2006 10:31 AM To: rv10-list(at)matronics.com Subject: RV10-List: Windows =09 =09 I remember reading a post about someone thickening the glue for the windows, making it like peanut butter. Anybody recall what was used? Sam Marlow Fuse RV10 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 =09 ________________________________________________________________________________
From: "John Gonzalez" <indigoonlatigo(at)msn.com>
Subject: Negative Battery Cable Connection
Date: Jan 11, 2006
When I wired up my sailplane I had the choice of either 12 or 24. My Becker 250W transponder gave me the option of either voltage, but the person in the field who I consulted told me that the 24v system would allow the transponder to function more efficiently. I don't know what this means, whether it could mean better penetration strength or was it simply a resistence issue in going from the batteries to the unit and not the unit to the antenae. I don't remember the mathmatical formulas for voltage, amps resistence Maybe I was misinformed, but it works fine. John 40409 >From: "Kelly McMullen" <kellym(at)aviating.com> >Reply-To: rv10-list(at)matronics.com >To: rv10-list(at)matronics.com >Subject: RE: RV10-List: Negative Battery Cable Connection >Date: Wed, 11 Jan 2006 10:10:38 -0700 (MST) > > >I'm curious what the perceived benefits of 24volts are. On a small plane, >I don't see a significant wt. advantage. Most 24V accessories I perceive >to be more expensive..maybe I'm wrong. Just trying to understand why I >should consider 24V. > >Tim Dawson-Townsend said: > > YES!! At least one other person using 24 volts! Hooray for us! > > > > > > > > Like others, we have two Odyssey batteries, but they are wired in series > > . . . > > > > > > > > (Plus two little ones up front that are also in series . . .) > > > > > > > > TDT > > > > 40025 > > > > ________________________________________________________________________________
From: "John Gonzalez" <indigoonlatigo(at)msn.com>
Subject: Windows
Date: Jan 11, 2006
I think the contraction and expansion issue is everything with regards to canopies, they expand and contract a HUGE amount. John >From: "Harris, Jeremy P" <jeremy.p.harris(at)boeing.com> >Reply-To: rv10-list(at)matronics.com >To: >Subject: RE: RV10-List: Windows >Date: Wed, 11 Jan 2006 12:13:47 -0800 > >We haven't used West epoxy to install the windows. Not that far yet. >Will probably consider the Lancair stuff referenced below... > >In general - the West System epoxy is a pretty good structural adhesive. >However, there are lots of them out there with different >characteristics. Some epoxies allow you to mix different ratios of >hardener and resin to get cures as hard as a rock or pliable as rubber. >Adding a matrix like cotton flocks just makes the epoxy less prone to >cracking. However, the finish isn't as nice as with micro balloons but >you trade finish for strength. The note about expansion and contraction >of the plexi is definitely worth considering... > > >Jeremy P. Harris >Integrated Missile Defense >BMDS Architectures Lab > >The Boeing Company >Washington, DC >Desk: (703) 414-6057 Dept: AV-2L-B27T >Cell: (703) 627-6500 >Fax: (703) 414-6372 >MC: 793C-G007 >Office: 825B > > >________________________________ > >From: Sam Marlow [mailto:sam.marlow(at)adelphia.net] >Sent: Monday, January 09, 2006 9:09 AM >To: rv10-list(at)matronics.com >Subject: Re: RV10-List: Windows > > >Did you use the epoxy with the flocked cotton to install the windows? Is >that all that is used to thicken the epoxy, so it doesn't run? Will it >work with Van's window glue, or should I just use the West System epoxy, >and return the window glue to Van's? > >Harris, Jeremy P wrote: > > > > > Another good epoxy out there is West Systems - really easy to >use and is > available at most marine supplies. The hardener comes in fast >(30 min), > slow (2hrs), and really slow (4-8hrs). Micro balloons and >cotton flox > seems to be great for thickening up. Micro balloons work well >for > filleting. Cotton worked well for strengthening joints. > > > Jeremy P. Harris > Integrated Missile Defense > BMDS Architectures Lab > > The Boeing Company > Washington, DC > Desk: (703) 414-6057 Dept: AV-2L-B27T > Cell: (703) 627-6500 > Fax: (703) 414-6372 > MC: 793C-G007 > Office: 825B > > > -----Original Message----- > From: Jesse Saint [mailto:jesse(at)itecusa.org] > Sent: Friday, January 06, 2006 12:18 PM > To: rv10-list(at)matronics.com > Subject: RE: RV10-List: Windows > > > > We used micro balloons or flocked cotton fiber, but we didn't >use Van's > recommended glue. We used something that a Lancair builder >recommended. > It is called FE6026 Parts A & B (part #02-00043). It seems to >work > really well and is much easier to deal with, from what I hear, >than the > stuff that Van's sells. > > Jesse Saint > I-TEC, Inc. > jesse(at)itecusa.org > www.itecusa.org > Fax: 815-377-3694 > > I am in Ecuador until May, 2006. If you have questions >regarding I-TEC, > please call the office at 352-465-4545. If you would like to >talk to > me, please call me at 352-505-1899. This number won't always be >on, but > it has voicemail that will get to me in Ecuador. > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Sam >Marlow > Sent: Friday, January 06, 2006 10:31 AM > To: rv10-list(at)matronics.com > Subject: RV10-List: Windows > > > > I remember reading a post about someone thickening the glue for >the > windows, making it like peanut butter. Anybody recall what was >used? > Sam Marlow > Fuse RV10 > > ________________________________________________________________________________
From: <jim(at)CombsFive.Com>
Subject: Re: Fuse Mid Side Skin Bending - F1070R
Date: Jan 11, 2006
Niko, I don't have access right now to the plans, but they do tell you to bend both panels. You will want to do the bend BEFORE you cut the baggage door from the side panel. It helps keep the panel a little more rigid. Jim C #40192 - Fuselage N312F Reserved ============================================================ From: Nikolaos Napoli <owl40188(at)yahoo.com> Date: 2006/01/11 Wed AM 09:11:45 EST Subject: Re: RV10-List: Fuse Mid Side Skin Bending - F1070R Does the F1070L skin (the one with the baggage door cutout) get bent the same time the F1070R does? I don't see any mention of it at all. Niko ----- Original Message ---- From: Mike Kraus <n223rv(at)wolflakeairport.net> Sent: Monday, January 09, 2006 9:31:50 PM Subject: RE: RV10-List: Fuse Mid Side Skin Bending - F1070R Talk to Van's. When I was talking to them about this, they mentioned it may be rolled from the factory now. Not sure if they were talking about the front or the rear, but they were working on having them formed from the factory. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Nikolaos Napoli Sent: Tuesday, January 03, 2006 12:43 PM Subject: RV10-List: Fuse Mid Side Skin Bending - F1070R I tried to bend the F1070R fuse skin yesterday. It didn't go too well. I ended up with a tear in the skin at the forward end of the bend line. I think my problem was that instead of making the bending block out of hardwood I used 2 by 6 construction lumber which is much weeker. As a result the edge of the bending block broke. Ordered new skin ($75) and a will be getting a piece of oak to make the new bending block. Has anyone had a similar experience? Any suggestions on this? Niko 40188 Fuselage ============================================================ ________________________________________________________________________________
From: "John Cleary" <johncleary(at)mangertonnsw.com>
Subject: Negative Battery Cable Connection
Date: Jan 12, 2006
Rick, Are you planning to use one of the Blue Mountains EFIS? I agree wholeheartedly with you on the 24 volt explanation in 'Wiring for Smart People'. For anybody who hasn't read it, it is downloadable free from the Blue Mountains web site at the following link. http://www.bluemountainavionics.com/download.php#appnotes John Cleary -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Conti, Rick Sent: Thursday, 12 January 2006 5:50 AM Subject: RE: RV10-List: Negative Battery Cable Connection Before I answer, why 2 batteries? I bought one 24 volt battery. Gregg's (of Blue Mountain Avionics fame) document Wiring for Smart people makes a good case for 24 volts and he convinced me. My oil pressure gauge is part of my EFIS, therefore the EFIS must be up and running when I start the engine. There is too much draw for a 12 volt system when the starter is cranking and could very likely cause the EFIS to shut off or reboot. I need to see oil pressure immediately. This is also true for other avionics that are on when cranking the engine. While we're on the subject, I installed a flush mounted door in the rear bulkhead adjacent to the baggage door. Behind the door is the external power plug connected to a solenoid with a diode. The diode and solenoid prevent voltage from getting to the battery if the cables are connected incorrectly. Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 -----Original Message----- From: Kelly McMullen [mailto:kellym(at)aviating.com] Sent: Wednesday, January 11, 2006 12:11 PM Subject: RE: RV10-List: Negative Battery Cable Connection I'm curious what the perceived benefits of 24volts are. On a small plane, I don't see a significant wt. advantage. Most 24V accessories I perceive to be more expensive..maybe I'm wrong. Just trying to understand why I should consider 24V. Tim Dawson-Townsend said: > YES!! At least one other person using 24 volts! Hooray for us! > > > Like others, we have two Odyssey batteries, but they are wired in series > . . . > > > (Plus two little ones up front that are also in series . . .) > > > TDT > > 40025 > ________________________________________________________________________________
From: "Indran Chelvanayagam" <ichelva(at)netspace.net.au>
Subject: Interior Lighting
Date: Jan 12, 2006
Great idea, Rick. However - the light needs to be red to preserve night vision. This is because rods (night-vision retinal photoreceptors) have their maximum sensitivity in the blue part of the spectrum, although this is perceived in "black & white". Night vision adaptation takes >30min to acquire, and milliseconds to lose if exposed again to a bright light. Red light doesn't activate the rods very much, while allowing the red cones (bright light photoreceptors) to function. So what you wrote was perfectly correct : "blue light doesn't not impair night vision" (doesn't not = does) Indran Chelvanayagam I found a "unique" baggage compartment light. I installed a 30" tube inside the cross brace. Notice when you open the baggage door all the way you have access to the open end of the cross brace. The lights come with mounting brackets. The brackets weren't easy to install, but it can be done. I bought the tube at an automotive store. It's one of those lights you attach to the chassis of your car. They come in different colors, I selected blue. I installed a small rocker switch on the cross brace near the door. The blue light lights the area great and it doesn't not impair your night vision. ________________________________________________________________________________
Date: Jan 11, 2006
From: Sean Stephens <schmoboy(at)cox.net>
Subject: Re: Negative Battery Cable Connection
Not to fuel any fire, but here's some comments regarding Greg's writing... <http://www.aeroelectric.com/articles/richter/richter.html> -Sean #40303 John Cleary wrote: > > Rick, > > Are you planning to use one of the Blue Mountains EFIS? > > I agree wholeheartedly with you on the 24 volt explanation in 'Wiring for > Smart People'. For anybody who hasn't read it, it is downloadable free from > the Blue Mountains web site at the following link. > > http://www.bluemountainavionics.com/download.php#appnotes > > John Cleary > > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Conti, Rick > Sent: Thursday, 12 January 2006 5:50 AM > To: rv10-list(at)matronics.com > Subject: RE: RV10-List: Negative Battery Cable Connection > > > Before I answer, why 2 batteries? I bought one 24 volt battery. > > Gregg's (of Blue Mountain Avionics fame) document Wiring for Smart > people makes a good case for 24 volts and he convinced me. My oil > pressure gauge is part of my EFIS, therefore the EFIS must be up and > running when I start the engine. There is too much draw for a 12 volt > system when the starter is cranking and could very likely cause the EFIS > to shut off or reboot. I need to see oil pressure immediately. This is > also true for other avionics that are on when cranking the engine. > > While we're on the subject, I installed a flush mounted door in the rear > bulkhead adjacent to the baggage door. Behind the door is the external > power plug connected to a solenoid with a diode. The diode and solenoid > prevent voltage from getting to the battery if the cables are connected > incorrectly. > > Thank You > Rick Conti > office: 703-414-6141 > cell: 571-215-6134 > -----Original Message----- > From: Kelly McMullen [mailto:kellym(at)aviating.com] > Sent: Wednesday, January 11, 2006 12:11 PM > To: rv10-list(at)matronics.com > Subject: RE: RV10-List: Negative Battery Cable Connection > > > I'm curious what the perceived benefits of 24volts are. On a small > plane, > I don't see a significant wt. advantage. Most 24V accessories I perceive > to be more expensive..maybe I'm wrong. Just trying to understand why I > should consider 24V. > > Tim Dawson-Townsend said: > >> YES!! At least one other person using 24 volts! Hooray for us! >> >> >> >> Like others, we have two Odyssey batteries, but they are wired in >> > series > >> . . . >> >> >> >> (Plus two little ones up front that are also in series . . .) >> >> >> >> TDT >> >> 40025 >> >> > > > > > > > > > > > > > > > > > > ________________________________________________________________________________
From: Dan Masys <dmasys(at)cox.net>
Subject: Re: Negative Battery Cable Connection
Date: Jan 11, 2006
> From: "Conti, Rick" <rick.conti(at)boeing.com> > Is Odyssey an especially good battery? I have an Odyssey PC680 in my RV-7A, now just over two years old (and another new one on the bench awaiting a swap at next oil change). The Odyssey is indeed a very good battery, primarily because of small size, sealed design and a very low internal resistance that gives it the 680 amp cranking capacity that gives it the name. It is basically a motorcycle battery and there are other cheaper batteries with the same form factor, but you have to read the small print to see that the cheaper ones have higher internal resistance, thus generate fewer amps and the possibility of internal heat during high current operations. It is called out in Van's FWF plans for the -7 and is a good design choice on their part. -Dan Masys RV-7A flying RV-10 tailcone mostly done ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: Re: Negative Battery Cable Connection
Date: Jan 11, 2006
why do you swap every two years? The design life of the battery for the military is over 10 years and the service life is considered to be 5-8 years. ----- Original Message ----- From: "Dan Masys" <dmasys(at)cox.net> Sent: Wednesday, January 11, 2006 4:55 PM Subject: Re: RE: RV10-List: Negative Battery Cable Connection > > >> From: "Conti, Rick" <rick.conti(at)boeing.com> > >> Is Odyssey an especially good battery? > > I have an Odyssey PC680 in my RV-7A, now just over two years old (and > another new one on the bench awaiting a swap at next oil change). > > The Odyssey is indeed a very good battery, primarily because of small > size, sealed design and a very low internal resistance that gives it the > 680 amp cranking capacity that gives it the name. > > It is basically a motorcycle battery and there are other cheaper batteries > with the same form factor, but you have to read the small print to see > that the cheaper ones have higher internal resistance, thus generate fewer > amps and the possibility of internal heat during high current operations. > > It is called out in Van's FWF plans for the -7 and is a good design choice > on their part. > > -Dan Masys > RV-7A flying > RV-10 tailcone mostly done > > > ________________________________________________________________________________
From: Dan Masys <dmasys(at)cox.net>
Subject: Re: Negative Battery Cable Connection
Date: Jan 11, 2006
> From: "David McNeill" <dlm46007(at)cox.net> > Date: 2006/01/11 Wed PM 07:15:14 EST > To: > Subject: Re: RE: RV10-List: Negative Battery Cable Connection > why do you swap every two years? The design life of the battery for the military is over 10 years and the service life is considered to be 5-8 years. Wasn't actually planning on every two years necessarily, though I appreciate my post made it seem that way. The older PC680 (only battery the -7A has ever had) is going to become the bench test battery for the RV-10, so the -7 is the beneficiary of the swap. The smarter way to do this is Aeroelectric's timing setup annually that puts a load on the battery till its dead and measures time under load. The dumber, 'cheap insurance' way is just to swap it out before it has a chance to become even a potential problem. -Dan Masys > ----- Original Message ----- > From: "Dan Masys" <dmasys(at)cox.net> > To: > Sent: Wednesday, January 11, 2006 4:55 PM > Subject: Re: RE: RV10-List: Negative Battery Cable Connection > > > > > > > > > >> From: "Conti, Rick" <rick.conti(at)boeing.com> > > > >> Is Odyssey an especially good battery? > > > > I have an Odyssey PC680 in my RV-7A, now just over two years old (and > > another new one on the bench awaiting a swap at next oil change). > > > > The Odyssey is indeed a very good battery, primarily because of small > > size, sealed design and a very low internal resistance that gives it the > > 680 amp cranking capacity that gives it the name. > > > > It is basically a motorcycle battery and there are other cheaper batteries > > with the same form factor, but you have to read the small print to see > > that the cheaper ones have higher internal resistance, thus generate fewer > > amps and the possibility of internal heat during high current operations. > > > > It is called out in Van's FWF plans for the -7 and is a good design choice > > on their part. > > > > -Dan Masys > > RV-7A flying > > RV-10 tailcone mostly done > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: Re: Negative Battery Cable Connection
Date: Jan 11, 2006
BTW the link is http://www.enersysreservepower.com/ody_b.asp?brandID=5. check the specs. I am using the 925 in my wife's car to avoid the every two year replacement in the AZ sun. Have a 925 as backup in the Glastar and a 680 on the firewall for starting. The 10 will have two 680 each capable of starting. ----- Original Message ----- From: "David McNeill" <dlm46007(at)cox.net> Sent: Wednesday, January 11, 2006 5:15 PM Subject: Re: RE: RV10-List: Negative Battery Cable Connection > > why do you swap every two years? The design life of the battery for the > military is over 10 years and the service life is considered to be 5-8 > years. > ----- Original Message ----- > From: "Dan Masys" <dmasys(at)cox.net> > To: > Sent: Wednesday, January 11, 2006 4:55 PM > Subject: Re: RE: RV10-List: Negative Battery Cable Connection > > >> >> >> >>> From: "Conti, Rick" <rick.conti(at)boeing.com> >> >>> Is Odyssey an especially good battery? >> >> I have an Odyssey PC680 in my RV-7A, now just over two years old (and >> another new one on the bench awaiting a swap at next oil change). >> >> The Odyssey is indeed a very good battery, primarily because of small >> size, sealed design and a very low internal resistance that gives it the >> 680 amp cranking capacity that gives it the name. >> >> It is basically a motorcycle battery and there are other cheaper >> batteries with the same form factor, but you have to read the small print >> to see that the cheaper ones have higher internal resistance, thus >> generate fewer amps and the possibility of internal heat during high >> current operations. >> >> It is called out in Van's FWF plans for the -7 and is a good design >> choice on their part. >> >> -Dan Masys >> RV-7A flying >> RV-10 tailcone mostly done >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> > > > http://www.matronics.com/Navigator?RV10-List > > > ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: Re: Negative Battery Cable Connection
Date: Jan 11, 2006
NO I DON'T OWN ANY STOCK but You are here: EnerSys Home > Reserve Power > Odyssey Batteries Odyssey Drycell T Batteries a.. GUARANTEED LONGER SERVICE LIFE With a twelve year military grade design life and a six-to-ten year service life, ODYSSEY saves you time and money because you do not have to replace the battery as often. ODYSSEY has the powersport exclusive 2-year full warranty against factory defects or three full years in automotive, commercial and heavy-duty marine. b.. SUPERIOR CRANKING AND FAST CHARGE CAPABILITY The 5 second cranking power of ODYSSEY batteries is double to triple that of equally sized conventional batteries, even when the temperature is as low as -40C. Also, with simple constant voltage charging (14.2-15V) (alternator or independent charger), there is no limitation on the in rush current, so the user is assured of fast charge recovery. c.. MOUNTING FLEXIBILITY The ODYSSEY battery may be installed on its sides at any angle without sacrificing any performance attributes. There is no fear of any acid spillage as ODYSSEY recycles the internal gas during operation or charging. d.. SUPERIOR VIBRATION RESISTANCE ODYSSEY batteries are of military grade and have endured rigorous tests that demonstrate their overall ruggedness and exceptional tolerance of mechanical abuse. e.. READY OUT OF THE BOX ODYSSEY batteries are shipped fully charged. If ODYSSEY'S voltage is 12.65V or greater simply install the battery in your vehicle and you are ready to go! If below 12.65V, boost charge following the instructions in the ODYSSEY Owner's Manual. f.. WORRY-FREE SHIPPING The sealed design of the ODYSSEY battery eliminates the need for a acid vent tube; eliminating the fear of acid burns or damage to expensive chrome or paint. Owing to the DrycellT design, the US Department of Transportation (USDOT) has classified the ODYSSEY battery as a dry battery, so it may be shipped worry-free by UPS/Federal Express or by air as non-spillable. g.. LONGER STORAGE LIFE Unlike conventional batteries that need to be recharged every six to twelve weeks the ODYSSEY battery, when fully charged, can be stored for up to 2 years at 25C (77F). Simply recharge and ODYSSEY is returned to full power. At lower temperatures, storage times will be even longer. h.. DEEP DISCHARGE RECOVERY Should ODYSSEY become deeply discharged, simply recharge following instructions in the ODYSSEY Owners Manual. There is a also a pdf that explains the development of the product ----- Original Message ----- From: "Dan Masys" <dmasys(at)cox.net> Sent: Wednesday, January 11, 2006 6:10 PM Subject: Re: RE: RV10-List: Negative Battery Cable Connection > >> From: "David McNeill" <dlm46007(at)cox.net> >> Date: 2006/01/11 Wed PM 07:15:14 EST >> To: >> Subject: Re: RE: RV10-List: Negative Battery Cable Connection > >> why do you swap every two years? The design life of the battery for the >> military is over 10 years and the service life is considered to be 5-8 >> years. > > Wasn't actually planning on every two years necessarily, though I > appreciate my post made it seem that way. The older PC680 (only battery > the -7A has ever had) is going to become the bench test battery for the > RV-10, so the -7 is the beneficiary of the swap. > > The smarter way to do this is Aeroelectric's timing setup annually that > puts a load on the battery till its dead and measures time under load. > The dumber, 'cheap insurance' way is just to swap it out before it has a > chance to become even a potential problem. > > -Dan Masys > >> ----- Original Message ----- >> From: "Dan Masys" <dmasys(at)cox.net> >> To: >> Sent: Wednesday, January 11, 2006 4:55 PM >> Subject: Re: RE: RV10-List: Negative Battery Cable Connection >> >> >> > >> > >> > >> >> From: "Conti, Rick" <rick.conti(at)boeing.com> >> > >> >> Is Odyssey an especially good battery? >> > >> > I have an Odyssey PC680 in my RV-7A, now just over two years old (and >> > another new one on the bench awaiting a swap at next oil change). >> > >> > The Odyssey is indeed a very good battery, primarily because of small >> > size, sealed design and a very low internal resistance that gives it >> > the >> > 680 amp cranking capacity that gives it the name. >> > >> > It is basically a motorcycle battery and there are other cheaper >> > batteries >> > with the same form factor, but you have to read the small print to see >> > that the cheaper ones have higher internal resistance, thus generate >> > fewer >> > amps and the possibility of internal heat during high current >> > operations. >> > >> > It is called out in Van's FWF plans for the -7 and is a good design >> > choice >> > on their part. >> > >> > -Dan Masys >> > RV-7A flying >> > RV-10 tailcone mostly done >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> > > > ________________________________________________________________________________
Subject: Negative Battery Cable Connection
Date: Jan 11, 2006
From: "Tim Dawson-Townsend" <Tdawson(at)avidyne.com>
Those Odyssey 680s are about $80 - 85 if I remember - cheap insurance to swap one every couple of years . . . Give the used one to a motorcycle-driving friend . . . TDT 40025 -----Original Message----- From: owner-rv10-list-server(at)matronics.com on behalf of Dan Masys Sent: Wed 1/11/2006 8:10 PM Subject: Re: RE: RV10-List: Negative Battery Cable Connection > From: "David McNeill" <dlm46007(at)cox.net> > Date: 2006/01/11 Wed PM 07:15:14 EST > To: > Subject: Re: RE: RV10-List: Negative Battery Cable Connection > why do you swap every two years? The design life of the battery for the military is over 10 years and the service life is considered to be 5-8 years. Wasn't actually planning on every two years necessarily, though I appreciate my post made it seem that way. The older PC680 (only battery the -7A has ever had) is going to become the bench test battery for the RV-10, so the -7 is the beneficiary of the swap. The smarter way to do this is Aeroelectric's timing setup annually that puts a load on the battery till its dead and measures time under load. The dumber, 'cheap insurance' way is just to swap it out before it has a chance to become even a potential problem. -Dan Masys > ----- Original Message ----- > From: "Dan Masys" <dmasys(at)cox.net> > To: > Sent: Wednesday, January 11, 2006 4:55 PM > Subject: Re: RE: RV10-List: Negative Battery Cable Connection > > > > > > > > > >> From: "Conti, Rick" <rick.conti(at)boeing.com> > > > >> Is Odyssey an especially good battery? > > > > I have an Odyssey PC680 in my RV-7A, now just over two years old (and > > another new one on the bench awaiting a swap at next oil change). > > > > The Odyssey is indeed a very good battery, primarily because of small > > size, sealed design and a very low internal resistance that gives it the > > 680 amp cranking capacity that gives it the name. > > > > It is basically a motorcycle battery and there are other cheaper batteries > > with the same form factor, but you have to read the small print to see > > that the cheaper ones have higher internal resistance, thus generate fewer > > amps and the possibility of internal heat during high current operations. > > > > It is called out in Van's FWF plans for the -7 and is a good design choice > > on their part. > > > > -Dan Masys > > RV-7A flying > > RV-10 tailcone mostly done > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D ________________________________________________________________________________
Subject: Interior Lighting
Date: Jan 11, 2006
From: "Lloyd, Daniel R." <LloydDR(at)wernerco.com>
The military uses blue in all of the combat spaces as this does not effect night vision and still lets you distinguish warning lights in color. They used to use red but too many warning lights were being missed. This is not to say it is a really bright light, but more of a bedroom night light intensity. This makes the transition from the bridge to combat and back again safer without destroying night vision. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Indran Chelvanayagam Sent: Wednesday, January 11, 2006 6:02 PM Subject: RE: RV10-List: Interior Lighting Great idea, Rick. However - the light needs to be red to preserve night vision. This is because rods (night-vision retinal photoreceptors) have their maximum sensitivity in the blue part of the spectrum, although this is perceived in "black & white". Night vision adaptation takes >30min to acquire, and milliseconds to lose if exposed again to a bright light. Red light doesn't activate the rods very much, while allowing the red cones (bright light photoreceptors) to function. So what you wrote was perfectly correct : "blue light doesn't not impair night vision" (doesn't not = does) Indran Chelvanayagam I found a "unique" baggage compartment light. I installed a 30" tube inside the cross brace. Notice when you open the baggage door all the way you have access to the open end of the cross brace. The lights come with mounting brackets. The brackets weren't easy to install, but it can be done. I bought the tube at an automotive store. It's one of those lights you attach to the chassis of your car. They come in different colors, I selected blue. I installed a small rocker switch on the cross brace near the door. The blue light lights the area great and it doesn't not impair your night vision. ________________________________________________________________________________
From: "Robert G. Wright" <armywrights(at)adelphia.net>
Subject: Interior Lighting
Date: Jan 11, 2006
Agree wholeheartedly. Give me the bluish-white of a dim LED light over red any day. Army aviation teaches that after being in a red-light flooded environment to night adapt, you still need at least another 5 minutes in the "real" dark to be fully night adapted. You oughta try it some time so you know just how much your color perception is off for a period after leaving the red and walking outside, not to mention trying to use green-colored NVGs right then too. So for as long as I'll have my night-adapted eyes looking in the baggage compartment, I'll take the blue/white. My eyes'll be fully back to "night mode" by the time I get to the taxi checklist. Rob -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Lloyd, Daniel R. Sent: Wednesday, January 11, 2006 8:31 PM Subject: RE: RV10-List: Interior Lighting The military uses blue in all of the combat spaces as this does not effect night vision and still lets you distinguish warning lights in color. They used to use red but too many warning lights were being missed. This is not to say it is a really bright light, but more of a bedroom night light intensity. This makes the transition from the bridge to combat and back again safer without destroying night vision. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Indran Chelvanayagam Sent: Wednesday, January 11, 2006 6:02 PM Subject: RE: RV10-List: Interior Lighting Great idea, Rick. However - the light needs to be red to preserve night vision. This is because rods (night-vision retinal photoreceptors) have their maximum sensitivity in the blue part of the spectrum, although this is perceived in "black & white". Night vision adaptation takes >30min to acquire, and milliseconds to lose if exposed again to a bright light. Red light doesn't activate the rods very much, while allowing the red cones (bright light photoreceptors) to function. So what you wrote was perfectly correct : "blue light doesn't not impair night vision" (doesn't not = does) Indran Chelvanayagam I found a "unique" baggage compartment light. I installed a 30" tube inside the cross brace. Notice when you open the baggage door all the way you have access to the open end of the cross brace. The lights come with mounting brackets. The brackets weren't easy to install, but it can be done. I bought the tube at an automotive store. It's one of those lights you attach to the chassis of your car. They come in different colors, I selected blue. I installed a small rocker switch on the cross brace near the door. The blue light lights the area great and it doesn't not impair your night vision. ________________________________________________________________________________
From: <mj.swanson(at)sbcglobal.net>
Subject: Re: QB Kit Quality
Date: Jan 11, 2006
Greetings, I recently took the plunge on an empennage kit and am contemplating going QB versus Standard for the Wings and Fuse. What is the consensus on the quality and workmanship of the QB kits ? Any and all comments are appreciated. Mike ________________________________________________________________________________
From: Docstevew1(at)aol.com
Date: Jan 11, 2006
Subject: Re: QB Kit Quality
I'm sure the 10 QB quality is as good as my 6. Their workmanship is very good, and the value is way worth the time it saves you to get it airborne. Steve ________________________________________________________________________________
Date: Jan 11, 2006
From: gengrumpy(at)aol.com
Subject: Re: QB Kit Quality
My QB wings and fuselage have been excellent! I'd do it again. grumpy #40404 -----Original Message----- From: mj.swanson(at)sbcglobal.net Subject: RV10-List: Re: QB Kit Quality Greetings, I recently took the plunge on an empennage kit and am contemplating going QB versus Standard for the Wings and Fuse. What is the consensus on the quality and workmanship of the QB kits ? Any and all comments are appreciated. Mike ________________________________________________________________________________
From: Docstevew1(at)aol.com
Date: Jan 11, 2006
Subject: Re: QB Kit Quality
If you're near HMT there's a 10 QB you can look at, very well done. ________________________________________________________________________________
From: "Russell Daves" <dav1111(at)cox.net>
Subject: Re: QB Kit Quality
Date: Jan 12, 2006
My QB wings and fuselage have real good workmanship. After seeing my buddies slow build and my QB I anticipate the number of hours saved equals about $5.00 per hour cost savings to me. I know I am really slow, but I have to read the plans at least three times to be sure I don't screw up really bad. For those more experienced RV builders the cost of the QB time savings might be more like $15.00 per hour. Russ Daves #40044 working on canopy top ----- Original Message ----- From: mj.swanson(at)sbcglobal.net To: rv10-list(at)matronics.com Sent: Wednesday, January 11, 2006 9:39 PM Subject: RV10-List: Re: QB Kit Quality Greetings, I recently took the plunge on an empennage kit and am contemplating going QB versus Standard for the Wings and Fuse. What is the consensus on the quality and workmanship of the QB kits ? Any and all comments are appreciated. Mike ________________________________________________________________________________
From: "Bill and Tami Britton" <william(at)gbta.net>
Subject: Aluminum angle
Date: Jan 12, 2006
I am coming up short a piece of aluminum angle for the -10 emp kit. It is AA6-063X 3/4 X 3/4 X 18. What does the "AA6" mean. I know that AA is aluminum angle, but what is the "6". I'll try to find a piece locally before I have to wait 2 weeks for another delivery from Vans. Meanwhile, would anybody that won't need this piece for awhile be willing to let me have it and I'll replace it when I get one from Vans??? Thanks, Bill Britton ________________________________________________________________________________
Subject: Aluminum angle
Date: Jan 12, 2006
From: "Condrey, Bob (US SSA)" <bob.condrey(at)baesystems.com>
I'm sure I've got some sitting around - contact me off list if you still need it. Bob #40105 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Bill and Tami Britton Sent: Thursday, January 12, 2006 8:44 AM Subject: RV10-List: Aluminum angle I am coming up short a piece of aluminum angle for the -10 emp kit. It is AA6-063X 3/4 X 3/4 X 18. What does the "AA6" mean. I know that AA is aluminum angle, but what is the "6". I'll try to find a piece locally before I have to wait 2 weeks for another delivery from Vans. Meanwhile, would anybody that won't need this piece for awhile be willing to let me have it and I'll replace it when I get one from Vans??? Thanks, Bill Britton ________________________________________________________________________________
From: "Albert Gardner" <ibspud(at)adelphia.net>
Subject: Re: QB Kit Quality
Date: Jan 12, 2006
On the other hand, if you enjoy building, paying extra to have someone else do the work is like paying someone else to go to the movies, dinner, etc., for you. Albert (I'd rather do it myself) Gardner #40422 Yuma, AZ ________________________________________________________________________________
Date: Jan 12, 2006
From: Tim Olson <Tim(at)MyRV10.com>
Subject: Re: Aluminum angle
I think that's just their way of saying "Aluminum Angle 6061-T6" I'd help you out on the material, but I have some on order right now that I'm waiting for too. Advice for people starting out with the build: On your next order, order a couple of 6' lengths of AA6-063X3/4X3/4X6' ($6.50) and order a length or two of AA6-125X1X1X6'($8.25) And maybe a couple of AA6-125X3/4X3/4X6 ($8.80) And if you're really wanting to have some material, some AA6-125X1 1/2X2X30 ($6.75) That way you can get it all shipped together in a long tube. If it were me, I'd get even more than the above, but you'll find it extremely handy when you A) Mis-cut something (happened to me once...having a 6' hunk of 3/4 angle saved my butt), or B) want to fabricate brackets for things or make mods. I did a special reinforcement around my stall warning access hole to prevent oil-canning of the skin, made brackets to mount my strobe pack, made a mounting for my AHRS, used Angle to reinforce the panel where I cut the ribs, used some to replace the lower aft facing "ears" on the lower panel rail after I cut them off so I could silkscreen that lower bar. All sorts of things you can do with angle. I only wish I'd have ordered a bit more 063 angle, as that's what I'm waiting for today. It's only money, right. ;) Don't cringe at spending a little bit on hardware...you'll save it in piece of mind. Tim Olson -- RV-10 #40170 Bill and Tami Britton wrote: > I am coming up short a piece of aluminum angle for the -10 emp kit. It > is AA6-063X 3/4 X 3/4 X 18. What does the "AA6" mean. I know that AA > is aluminum angle, but what is the "6". I'll try to find a piece > locally before I have to wait 2 weeks for another delivery from Vans. > Meanwhile, would anybody that won't need this piece for awhile be > willing to let me have it and I'll replace it when I get one from Vans??? > > Thanks, > Bill Britton ________________________________________________________________________________
Subject: Photos Have Been Posted
Date: Jan 12, 2006
From: "Conti, Rick" <rick.conti(at)boeing.com>
All, As promised I took 31 photos last night and Jeremy was kind enough to post them on his personal web site. http://jharris.net/Aviation/RV_10.htm Anticipating questions: 1. The black box on the aft aux tray is a variable voltage divider to provide 12 volts to the baggage lights. 2. The small baggage light was added later to light a "dark" spot. Easily removed if I decide to do so. 3. Control Grip junction box - I bought the CH Products 5 button grips for both pilot and copilot. All buttons, except PTT are common. (By the way Kevin at CH Products is great to work with) 4. The defrost system uses the rear seat heat. Yes, rear seat passengers go without heat when the defrosters are in use. I forgot to take a picture of the top of the panel, but I have installed two deflectors from a Piper Cherokee. 5. If you look closely at the external power close-up photo, you'll notice the entire set up is removable from the rear, leaving only a hole in the bulk head that the door sits in. 6. False floor - remember the heating issue in the center console? I spoke with the pilot who posted that data. Jeremy and I considered venting the center area, but couldn't find a good way to get the vented air out of the plane. Instead, several layers of insulation have been installed under the false floor. Hopefully this will do the job. I was told the heat was caused by the cowling air exit being located directly in the center of the fuselage. It is not an exhaust gas temperature issue. 7. The insulation is wrapped with aluminum foil because if provides better sound insulation for the higher frequencies. 8. Magnetometer installation is very very close to level and very stable. 9. Pre-oil switch grounds the magnetos. First, let's not start another discussion on the value of pre-oilers. You are entitled to your opinion, bottom line - I am installing one. Here is the explanation for grounding the mags. My starting sequence is as follows: Pre-oiler switch on (mags grounded). Pre-oil is not wired through the master switch. Complete external pre-flight. Turn on master switch. EFIS and aux fuel pump are powered, no gyros or radios are powered. I don't like gyros spinning just because the master switch is on. Turn engine over 2/3 rotations with ignition to distribute oil. Engine will not fire (mags grounded). I have no desire to hand prop. Prime engine. Turn pre-oiler off. Start engine. Turn on avionics master. 10. If the area around the power board looks like a rat's nest you're wrong. Even rats wouldn't live in a dump like that. Finally, having a pre-oiler and not being able to use it in flights doesn't make much sense. There will be a switch (under the panel with a safety cover) that parallels only the pre-oiler power. Hope this helps. Thank You Rick Conti Senior Engineering Manager The Boeing Company office: 703 - 414 - 6141 blackberry: 571 - 215 - 6134 ________________________________________________________________________________
Subject: Negative Battery Cable Connection
Date: Jan 12, 2006
From: "Conti, Rick" <rick.conti(at)boeing.com>
I have one. See Jeremy's web site for pictures. http://jharris.net/Aviation/RV_10.htm Very import, if you order one, ask for the variant that has been rotated 90 degrees. They'll know what you mean. I asked and they modified the unit for the 10. Notice in the pictures the connectors face aft, veeery nice. Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 -----Original Message----- From: John Cleary [mailto:johncleary(at)mangertonnsw.com] Sent: Wednesday, January 11, 2006 5:49 PM Subject: RE: RV10-List: Negative Battery Cable Connection Rick, Are you planning to use one of the Blue Mountains EFIS? I agree wholeheartedly with you on the 24 volt explanation in 'Wiring for Smart People'. For anybody who hasn't read it, it is downloadable free from the Blue Mountains web site at the following link. http://www.bluemountainavionics.com/download.php#appnotes John Cleary -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Conti, Rick Sent: Thursday, 12 January 2006 5:50 AM Subject: RE: RV10-List: Negative Battery Cable Connection Before I answer, why 2 batteries? I bought one 24 volt battery. Gregg's (of Blue Mountain Avionics fame) document Wiring for Smart people makes a good case for 24 volts and he convinced me. My oil pressure gauge is part of my EFIS, therefore the EFIS must be up and running when I start the engine. There is too much draw for a 12 volt system when the starter is cranking and could very likely cause the EFIS to shut off or reboot. I need to see oil pressure immediately. This is also true for other avionics that are on when cranking the engine. While we're on the subject, I installed a flush mounted door in the rear bulkhead adjacent to the baggage door. Behind the door is the external power plug connected to a solenoid with a diode. The diode and solenoid prevent voltage from getting to the battery if the cables are connected incorrectly. Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 -----Original Message----- From: Kelly McMullen [mailto:kellym(at)aviating.com] Sent: Wednesday, January 11, 2006 12:11 PM Subject: RE: RV10-List: Negative Battery Cable Connection I'm curious what the perceived benefits of 24volts are. On a small plane, I don't see a significant wt. advantage. Most 24V accessories I perceive to be more expensive..maybe I'm wrong. Just trying to understand why I should consider 24V. Tim Dawson-Townsend said: > YES!! At least one other person using 24 volts! Hooray for us! > > > Like others, we have two Odyssey batteries, but they are wired in series > . . . > > > (Plus two little ones up front that are also in series . . .) > > > TDT > > 40025 > ________________________________________________________________________________
From: "RAS" <deruiteraircraftservices(at)btinternet.com>
Subject: Re: Aluminum angle
Date: Jan 12, 2006
aluminum angle 6061T6 marcel ----- Original Message ----- From: Bill and Tami Britton To: RV10-list(at)matronics.com Sent: Thursday, January 12, 2006 2:43 PM Subject: RV10-List: Aluminum angle I am coming up short a piece of aluminum angle for the -10 emp kit. It is AA6-063X 3/4 X 3/4 X 18. What does the "AA6" mean. I know that AA is aluminum angle, but what is the "6". I'll try to find a piece locally before I have to wait 2 weeks for another delivery from Vans. Meanwhile, would anybody that won't need this piece for awhile be willing to let me have it and I'll replace it when I get one from Vans??? Thanks, Bill Britton ________________________________________________________________________________
Subject: Alodine inside fuel tanks?
Date: Jan 12, 2006
From: "Chris Johnston" <CJohnston(at)popsound.com>
Hey all - Here's a question... Are some of you out there alodining internal fuel tank parts? I was under the impression that that was no good. Thoughts? cj #40410 wings www.perfectlygoodairplane.net ________________________________________________________________________________
Date: Jan 12, 2006
From: James Hein <n8vim(at)arrl.net>
Subject: Re: Alodine inside fuel tanks?
I have been warned against it. The reason was that the Alodine will eventually come off in the tanks. The only corrosion protection you need is the Alclad and Proseal. I was going to Alodine my tanks until I was beaten into submission by this A&P/RV-8 builder. -Jim 40384 Chris Johnston wrote: > >Hey all - >Here's a question... Are some of you out there alodining internal fuel >tank parts? I was under the impression that that was no good. >Thoughts? > >cj >#40410 >wings >www.perfectlygoodairplane.net > > > > > > > > > ________________________________________________________________________________
Date: Jan 12, 2006
From: Larry Rosen <LarryRosen(at)comcast.net>
Subject: Re: Photos Have Been Posted
Rick, Thanks for sharing the modifications. I would like to see some additional photos of the console you fabricated for below the panel and above the tunnel. Larry Rosen ________________________________________________________________________________
Date: Jan 12, 2006
From: James Hein <n8vim(at)arrl.net>
Subject: Fuel Senders, Gauges, Accuracy
Hi all! Hopefully someone can give me some answers to an issue an RV-8 builder informed me of. Specifically, his tank holds 22 Gallons, he uses 15 gallons before the fuel gauge reads half. Since I don't have a gauge, and I am about to put the rear baffle on, I'd like to get half to be as close to half as possible! Questions: 1. Anyone already built; With 15 Gallons in your tank: A) What is the resistance of your sending unit? B) What does your gauge read (half, 3/4, 1/4?)? 2. Anyone that has a gauge and the sending unit: A) What resistance makes the gauge read: a) 1/4 b) 1/2 c) 3/4 d) Full Many thanks for replies! -Jim 40384 ________________________________________________________________________________
Subject: Re: Photos Have Been Posted
Date: Jan 12, 2006
From: "Conti, Rick" <rick.conti(at)boeing.com>
I'll be out of town for 10 days. Maybe Jermey can take some pictures tomorrow. Thank You Rick Conti The Boeing Company -----Original Message----- From: Larry Rosen Sent: Thu Jan 12 14:56:28 2006 Subject: Re: RV10-List: Photos Have Been Posted Rick, Thanks for sharing the modifications. I would like to see some additional photos of the console you fabricated for below the panel and above the tunnel. Larry Rosen ________________________________________________________________________________
Date: Jan 12, 2006
From: Tim Lewis <Tim_Lewis(at)msm.umr.edu>
Subject: Heating issue in center console
>6. False floor - remember the heating issue in the center > console? I spoke with the pilot who posted that data. Jeremy > and I considered venting the center area, but couldn't find a > good way to get the vented air out of the plane. Instead, > several layers of insulation have been installed under the > false floor. Hopefully this will do the job. I was told > the heat was caused by the cowling air exit being located > directly in the center of the fuselage. It is not an exhaust > gas temperature issue. Regarding Rick's item 6 (above), I'm having difficulty locating this thread in the RV-10 list emails. Can anybody tell me the name of the poster, and/or when the thread was discussed, or perhaps the title of the thread? Thanks, Tim Lewis -- Tim Lewis -- HEF (Manassas, VA) RV-6A N47TD -- 790 hrs RV-10 #40059 under construction ________________________________________________________________________________
Date: Jan 12, 2006
From: Darton Steve <sfdarton(at)yahoo.com>
Subject: Re: Fuel Senders, Gauges, Accuracy
To any completed RV-10 owners I would like to build a fuel tab Ala Cherokee. can someone give me a dimension for 10 gallons down (20 in the tank). Thanks Steve 40212 Tanks --- James Hein wrote: > > > Hi all! > > Hopefully someone can give me some answers to an > issue an RV-8 > builder informed me of. Specifically, his tank holds > 22 Gallons, he uses > 15 gallons before the fuel gauge reads half. Since I > don't have a gauge, > and I am about to put the rear baffle on, I'd like > to get half to be as > close to half as possible! > > Questions: > 1. Anyone already built; With 15 Gallons in your > tank: > A) What is the resistance of your sending > unit? > B) What does your gauge read (half, 3/4, > 1/4?)? > > 2. Anyone that has a gauge and the sending unit: > A) What resistance makes the gauge read: > a) 1/4 > b) 1/2 > c) 3/4 > d) Full > > Many thanks for replies! > -Jim 40384 > > > > > browse > Subscriptions page, > FAQ, > > Admin. > > > > > > > > > > > ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: center console access
Date: Jan 12, 2006
Anyone addressed the problem of removal of the center tunnel access after the seats are in place. As the design currently exists, removing the center covers requires removing the front seats to inspect the center tunnel. clearance for four fasteners is grossly insufficient as designed. ________________________________________________________________________________
Subject: Heating issue in center console
Date: Jan 13, 2006
From: "McGANN, Ron" <ron.mcgann(at)baesystems.com>
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Date: Jan 12, 2006
From: Larry Rosen <LarryRosen(at)comcast.net>
Subject: Re: Heating issue in center console
Tim, The thread is on VansAirForce Forums in the RV-10 section titled "Hot Tunnels" This link should work <http://www.vansairforce.com/community/showthread.php?t=4187> Larry Rosen Tim Lewis wrote: > > > >6. False floor - remember the heating issue in the center > > console? I spoke with the pilot who posted that data. Jeremy > > and I considered venting the center area, but couldn't find a > > good way to get the vented air out of the plane. Instead, > > several layers of insulation have been installed under the > > false floor. Hopefully this will do the job. I was told > > the heat was caused by the cowling air exit being located > > directly in the center of the fuselage. It is not an exhaust > > gas temperature issue. > > Regarding Rick's item 6 (above), I'm having difficulty locating this > thread in the RV-10 list emails. Can anybody tell me the name of the > poster, and/or when the thread was discussed, or perhaps the title of > the thread? > > Thanks, > > Tim Lewis > ________________________________________________________________________________
Subject: This is a test with the List MIME turned off.
From: "Matt Dralle" <dralle(at)matronics.com>
Date: Jan 10, 2006
Roxy RT [tmp] ==> cat sailplane.msg.before | formail -c -I "" Testing, 1 2 3. ________________________________________________________________________________
From: "John Cleary" <johncleary(at)mangertonnsw.com>
Subject: Negative Battery Cable Connection
Date: Jan 13, 2006
Rick, Very helpful pictures. Thank you for taking the trouble, John -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Conti, Rick Sent: Friday, 13 January 2006 3:41 AM Subject: RE: RV10-List: Negative Battery Cable Connection I have one. See Jeremy's web site for pictures. http://jharris.net/Aviation/RV_10.htm Very import, if you order one, ask for the variant that has been rotated 90 degrees. They'll know what you mean. I asked and they modified the unit for the 10. Notice in the pictures the connectors face aft, veeery nice. Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 -----Original Message----- From: John Cleary [mailto:johncleary(at)mangertonnsw.com] Sent: Wednesday, January 11, 2006 5:49 PM Subject: RE: RV10-List: Negative Battery Cable Connection Rick, Are you planning to use one of the Blue Mountains EFIS? I agree wholeheartedly with you on the 24 volt explanation in 'Wiring for Smart People'. For anybody who hasn't read it, it is downloadable free from the Blue Mountains web site at the following link. http://www.bluemountainavionics.com/download.php#appnotes John Cleary -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Conti, Rick Sent: Thursday, 12 January 2006 5:50 AM Subject: RE: RV10-List: Negative Battery Cable Connection Before I answer, why 2 batteries? I bought one 24 volt battery. Gregg's (of Blue Mountain Avionics fame) document Wiring for Smart people makes a good case for 24 volts and he convinced me. My oil pressure gauge is part of my EFIS, therefore the EFIS must be up and running when I start the engine. There is too much draw for a 12 volt system when the starter is cranking and could very likely cause the EFIS to shut off or reboot. I need to see oil pressure immediately. This is also true for other avionics that are on when cranking the engine. While we're on the subject, I installed a flush mounted door in the rear bulkhead adjacent to the baggage door. Behind the door is the external power plug connected to a solenoid with a diode. The diode and solenoid prevent voltage from getting to the battery if the cables are connected incorrectly. Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 -----Original Message----- From: Kelly McMullen [mailto:kellym(at)aviating.com] Sent: Wednesday, January 11, 2006 12:11 PM Subject: RE: RV10-List: Negative Battery Cable Connection I'm curious what the perceived benefits of 24volts are. On a small plane, I don't see a significant wt. advantage. Most 24V accessories I perceive to be more expensive..maybe I'm wrong. Just trying to understand why I should consider 24V. Tim Dawson-Townsend said: > YES!! At least one other person using 24 volts! Hooray for us! > > > Like others, we have two Odyssey batteries, but they are wired in series > . . . > > > (Plus two little ones up front that are also in series . . .) > > > TDT > > 40025 > ________________________________________________________________________________
Subject: 24V Lessons
Date: Jan 13, 2006
From: "Harris, Jeremy P" <jeremy.p.harris(at)boeing.com>
Since the discussion of 24v aircraft has popped up... I thought you might be interested in some of the challenges Rick and I have run into making the RV-10 airplane run on 24V. The avionics were the easy part since most are designed to run off 24V. The tricky items were the 12V accessories, flap system, indicators, lights, and trim motors. Here's a list of some of our modifications: 1. Flap System - Vans/ Show Planes OEM Required new Flap Positing System control box from Show planes rated at 24V (Approximately $50-100 fee to modify) New Flap Motor - Had to replace Pitman 12V motor that came in Van's flap system with a 24V variant of the motor. Required sending the assembly and new motor back to manufacturer of flap actuator to get the new motor installed in the actuator (had to press on a new gear to shaft) - Cost was shipping and a minor checkout charge 2. Trim Indicators - Ray Allen LED bar type Require 12V power supply - had to create 12V voltage regulators from Radio Shack - low cost but time consuming 3. Trim Motors - Ray Allen Trim motors are all 12V. We are using Blue Mountain Power board which output 12V to trim system - Without BMA board, another converter would be required. 4. Lighting Dimmer - LC-40 Flight Data Systems Stock dimmer Van's sells is not 24V. Requires a mod be made at factory to replace some diodes. Low cost - but time consuming - Best to order directly from Flight Data Systems and get the 24V one the first time 5. Van's Firewall Forward - Alternator Alternator in kit is 12V - need 24V... Have to buy somewhere else... 6. Starter - Stock engine through vans will come with 12V starter - must contact engine manufacturer directly and request 24 volt starter. 7. Solenoids Ones supplied by Vans are all 12V - need to get 24v from other supplier 8. Battery Tray must be modified to fit larger battery (24v battery way about 2 times the size of 12V 9. Stock lighting is typically 12V - A regulator was necessary for baggage lights and other lights planned for the airplane which are not available in 24V. 10. Battery Charger - Had to buy a 24V battery charger - more expensive than the typical 12V model available. $100-200. 11. All lights supplied by vans are typically 12V. Will require changing out the light bulbs for 24v type. Can be a little pricey for a/c bulbs. However, if you can get them sent to you 24V the first time, you can eliminate have a useless spare set of 12V bulbs laying around the shop. Pretty much everything else was available in 24v without much issue. Lighting transformers, pitot tubes, radios, instruments are all available 24v. About my only concern remaining would be getting stuck at some small airport somewhere that there isn't a 24V external power supply to jump the aircraft. However, if you have a spare set of jumper cables and 2 car batteries you can get 24V easy enough. Hope this helps any of you planning on going 24V. Jeremy P. Harris Integrated Missile Defense BMDS Architectures Lab The Boeing Company Washington, DC Desk: (703) 414-6057 Dept: AV-2L-B27T Cell: (703) 627-6500 Fax: (703) 414-6372 MC: 793C-G007 Office: 825B -----Original Message----- From: John Cleary [mailto:johncleary(at)mangertonnsw.com] Sent: Friday, January 13, 2006 1:07 AM Subject: RE: RV10-List: Negative Battery Cable Connection --> Rick, Very helpful pictures. Thank you for taking the trouble, John -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Conti, Rick Sent: Friday, 13 January 2006 3:41 AM Subject: RE: RV10-List: Negative Battery Cable Connection I have one. See Jeremy's web site for pictures. http://jharris.net/Aviation/RV_10.htm Very import, if you order one, ask for the variant that has been rotated 90 degrees. They'll know what you mean. I asked and they modified the unit for the 10. Notice in the pictures the connectors face aft, veeery nice. Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 -----Original Message----- From: John Cleary [mailto:johncleary(at)mangertonnsw.com] Sent: Wednesday, January 11, 2006 5:49 PM Subject: RE: RV10-List: Negative Battery Cable Connection Rick, Are you planning to use one of the Blue Mountains EFIS? I agree wholeheartedly with you on the 24 volt explanation in 'Wiring for Smart People'. For anybody who hasn't read it, it is downloadable free from the Blue Mountains web site at the following link. http://www.bluemountainavionics.com/download.php#appnotes John Cleary -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Conti, Rick Sent: Thursday, 12 January 2006 5:50 AM Subject: RE: RV10-List: Negative Battery Cable Connection Before I answer, why 2 batteries? I bought one 24 volt battery. Gregg's (of Blue Mountain Avionics fame) document Wiring for Smart people makes a good case for 24 volts and he convinced me. My oil pressure gauge is part of my EFIS, therefore the EFIS must be up and running when I start the engine. There is too much draw for a 12 volt system when the starter is cranking and could very likely cause the EFIS to shut off or reboot. I need to see oil pressure immediately. This is also true for other avionics that are on when cranking the engine. While we're on the subject, I installed a flush mounted door in the rear bulkhead adjacent to the baggage door. Behind the door is the external power plug connected to a solenoid with a diode. The diode and solenoid prevent voltage from getting to the battery if the cables are connected incorrectly. Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 -----Original Message----- From: Kelly McMullen [mailto:kellym(at)aviating.com] Sent: Wednesday, January 11, 2006 12:11 PM Subject: RE: RV10-List: Negative Battery Cable Connection I'm curious what the perceived benefits of 24volts are. On a small plane, I don't see a significant wt. advantage. Most 24V accessories I perceive to be more expensive..maybe I'm wrong. Just trying to understand why I should consider 24V. Tim Dawson-Townsend said: > YES!! At least one other person using 24 volts! Hooray for us! > > > Like others, we have two Odyssey batteries, but they are wired in series > . . . > > > (Plus two little ones up front that are also in series . . .) > > > TDT > > 40025 > ________________________________________________________________________________
Subject: Photos Have Been Posted
Date: Jan 13, 2006
From: "Harris, Jeremy P" <jeremy.p.harris(at)boeing.com>
I put an image of the template we used to fabricate the center console on my website: http://jharris.net/Aviation/RV_10.htm It's not exactly what we used but it will give you the general idea. We make all of our sheet metal patterns out of white poster board and use them to test fit everything before we cut & bend expensive sheet metal. Jeremy Jeremy P. Harris Integrated Missile Defense BMDS Architectures Lab The Boeing Company Washington, DC Desk: (703) 414-6057 Dept: AV-2L-B27T Cell: (703) 627-6500 Fax: (703) 414-6372 MC: 793C-G007 Office: 825B -----Original Message----- From: Larry Rosen [mailto:LarryRosen(at)comcast.net] Sent: Thursday, January 12, 2006 5:56 PM Subject: Re: RV10-List: Photos Have Been Posted Rick, Thanks for sharing the modifications. I would like to see some additional photos of the console you fabricated for below the panel and above the tunnel. Larry Rosen ________________________________________________________________________________
Date: Jan 13, 2006
From: H PAINE <bluebird266(at)dslextreme.com>
Subject: Surecheck VRX for Sale
Cc: "Boyd C. Braem" , rv10-list(at)matronics.com Surecheck VRX 8 months New. Works great Need $$ for next project 1st $550.00 takes it contact Harry off list at bluebird(at)dslextreme.com ________________________________________________________________________________
Subject: Heating issue in center console
Date: Jan 13, 2006
From: "Bobby J. Hughes" <bhughes(at)qnsi.net>
A buddy of mine is near completion of a Lancair ES. His firewall is composite and has a insulated, fire rated reflective blanked over it between the engine and the firewall. This might help. Bobby Hughes (waiting on finish kit) -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Larry Rosen Sent: Thursday, January 12, 2006 8:58 PM Subject: Re: RV10-List: Heating issue in center console Tim, The thread is on VansAirForce Forums in the RV-10 section titled "Hot Tunnels" This link should work <http://www.vansairforce.com/community/showthread.php?t=4187> Larry Rosen Tim Lewis wrote: > > > >6. False floor - remember the heating issue in the center > > console? I spoke with the pilot who posted that data. Jeremy and I > >considered venting the center area, but couldn't find a good way to > >get the vented air out of the plane. Instead, several layers of > >insulation have been installed under the false floor. Hopefully > >this will do the job. I was told the heat was caused by the cowling > >air exit being located directly in the center of the fuselage. It > >is not an exhaust gas temperature issue. > > Regarding Rick's item 6 (above), I'm having difficulty locating this > thread in the RV-10 list emails. Can anybody tell me the name of the > poster, and/or when the thread was discussed, or perhaps the title of > the thread? > > Thanks, > > Tim Lewis > ________________________________________________________________________________
Subject: 24V Lessons
Date: Jan 13, 2006
From: "Tim Dawson-Townsend" <Tdawson(at)avidyne.com>
Here's what we did: 1.-4.) Created a "12V bus" that is fed by a 20 Amp voltage converter. The Flaps, Trim, and Fuel Pump are connected to this bus. 5.-6.) 24 Volt alternators and starter from B&C Specialties. 7.) As mentioned before, finding good contactors took a little effort, but got some nice ones from Mouser. 8.) As mentioned before, 2 12V Odyessy batteries used. 9.) Running two 12v LED lights in series for dome lights. 10.) With two 12V batteries, can charge them separately with 12v charger, or together with 24V. 11.) Not using Van's lights. Using 24 volt lights in most cases. Strobe supply takes either voltage. TDT 40025 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Harris, Jeremy P Sent: Friday, January 13, 2006 7:35 AM Subject: RV10-List: 24V Lessons Since the discussion of 24v aircraft has popped up... I thought you might be interested in some of the challenges Rick and I have run into making the RV-10 airplane run on 24V. The avionics were the easy part since most are designed to run off 24V. The tricky items were the 12V accessories, flap system, indicators, lights, and trim motors. Here's a list of some of our modifications: 1. Flap System - Vans/ Show Planes OEM Required new Flap Positing System control box from Show planes rated at 24V (Approximately $50-100 fee to modify) New Flap Motor - Had to replace Pitman 12V motor that came in Van's flap system with a 24V variant of the motor. Required sending the assembly and new motor back to manufacturer of flap actuator to get the new motor installed in the actuator (had to press on a new gear to shaft) - Cost was shipping and a minor checkout charge 2. Trim Indicators - Ray Allen LED bar type Require 12V power supply - had to create 12V voltage regulators from Radio Shack - low cost but time consuming 3. Trim Motors - Ray Allen Trim motors are all 12V. We are using Blue Mountain Power board which output 12V to trim system - Without BMA board, another converter would be required. 4. Lighting Dimmer - LC-40 Flight Data Systems Stock dimmer Van's sells is not 24V. Requires a mod be made at factory to replace some diodes. Low cost - but time consuming - Best to order directly from Flight Data Systems and get the 24V one the first time 5. Van's Firewall Forward - Alternator Alternator in kit is 12V - need 24V... Have to buy somewhere else... 6. Starter - Stock engine through vans will come with 12V starter - must contact engine manufacturer directly and request 24 volt starter. 7. Solenoids Ones supplied by Vans are all 12V - need to get 24v from other supplier 8. Battery Tray must be modified to fit larger battery (24v battery way about 2 times the size of 12V 9. Stock lighting is typically 12V - A regulator was necessary for baggage lights and other lights planned for the airplane which are not available in 24V. 10. Battery Charger - Had to buy a 24V battery charger - more expensive than the typical 12V model available. $100-200. 11. All lights supplied by vans are typically 12V. Will require changing out the light bulbs for 24v type. Can be a little pricey for a/c bulbs. However, if you can get them sent to you 24V the first time, you can eliminate have a useless spare set of 12V bulbs laying around the shop. Pretty much everything else was available in 24v without much issue. Lighting transformers, pitot tubes, radios, instruments are all available 24v. About my only concern remaining would be getting stuck at some small airport somewhere that there isn't a 24V external power supply to jump the aircraft. However, if you have a spare set of jumper cables and 2 car batteries you can get 24V easy enough. Hope this helps any of you planning on going 24V. Jeremy P. Harris Integrated Missile Defense BMDS Architectures Lab The Boeing Company Washington, DC Desk: (703) 414-6057 Dept: AV-2L-B27T Cell: (703) 627-6500 Fax: (703) 414-6372 MC: 793C-G007 Office: 825B -----Original Message----- From: John Cleary [mailto:johncleary(at)mangertonnsw.com] Sent: Friday, January 13, 2006 1:07 AM Subject: RE: RV10-List: Negative Battery Cable Connection --> Rick, Very helpful pictures. Thank you for taking the trouble, John -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Conti, Rick Sent: Friday, 13 January 2006 3:41 AM Subject: RE: RV10-List: Negative Battery Cable Connection I have one. See Jeremy's web site for pictures. http://jharris.net/Aviation/RV_10.htm Very import, if you order one, ask for the variant that has been rotated 90 degrees. They'll know what you mean. I asked and they modified the unit for the 10. Notice in the pictures the connectors face aft, veeery nice. Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 -----Original Message----- From: John Cleary [mailto:johncleary(at)mangertonnsw.com] Sent: Wednesday, January 11, 2006 5:49 PM Subject: RE: RV10-List: Negative Battery Cable Connection Rick, Are you planning to use one of the Blue Mountains EFIS? I agree wholeheartedly with you on the 24 volt explanation in 'Wiring for Smart People'. For anybody who hasn't read it, it is downloadable free from the Blue Mountains web site at the following link. http://www.bluemountainavionics.com/download.php#appnotes John Cleary -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Conti, Rick Sent: Thursday, 12 January 2006 5:50 AM Subject: RE: RV10-List: Negative Battery Cable Connection Before I answer, why 2 batteries? I bought one 24 volt battery. Gregg's (of Blue Mountain Avionics fame) document Wiring for Smart people makes a good case for 24 volts and he convinced me. My oil pressure gauge is part of my EFIS, therefore the EFIS must be up and running when I start the engine. There is too much draw for a 12 volt system when the starter is cranking and could very likely cause the EFIS to shut off or reboot. I need to see oil pressure immediately. This is also true for other avionics that are on when cranking the engine. While we're on the subject, I installed a flush mounted door in the rear bulkhead adjacent to the baggage door. Behind the door is the external power plug connected to a solenoid with a diode. The diode and solenoid prevent voltage from getting to the battery if the cables are connected incorrectly. Thank You Rick Conti office: 703-414-6141 cell: 571-215-6134 -----Original Message----- From: Kelly McMullen [mailto:kellym(at)aviating.com] Sent: Wednesday, January 11, 2006 12:11 PM Subject: RE: RV10-List: Negative Battery Cable Connection I'm curious what the perceived benefits of 24volts are. On a small plane, I don't see a significant wt. advantage. Most 24V accessories I perceive to be more expensive..maybe I'm wrong. Just trying to understand why I should consider 24V. Tim Dawson-Townsend said: > YES!! At least one other person using 24 volts! Hooray for us! > > > Like others, we have two Odyssey batteries, but they are wired in series > . . . > > > (Plus two little ones up front that are also in series . . .) > > > TDT > > 40025 > ________________________________________________________________________________
Date: Jan 13, 2006
From: "Joseph Czachorowski" <zackrv8(at)verizon.net>
Subject: Trim Tab Cable Anchor Bracket
Guys, Dave made up some anchor brackets out of 6061 aluminum billet. He copied the exact angle of Vans W-415 weldment (you know the part with the "tack welded" nut). Well, I installed the new aluminum bracket onto the elevator yesterday and it wouldn't fit real nice. Let me explain....The new bracket was drilled exactly where Vans says to put his w-415. After installing the trim tab cable to the trim tab and routing the cable thru the forward elevator spar, the trim tab access cover would not nest in its recess in the elevator without undue force. The angle of the bracket (25 degrees) made the cable bind when going thru the forward spar of the elevator. I doubled checked this with Vans W-415 part. Same thing. Did anyone else have this problem? Anyway, Dave came out, measured the proper nut angle (15 degrees), and made a new bracket. After installing the new bracket I am happy to say there is no more binding, thru the full range of motion of the cable, while it is attached to the trim tab. This thing fits perfect. Btw, I called Vans and talked to Gus about this. Gus's answer was to re-weld the nut at the proper angle. I told him I would have someone make up a aluminum bracket from billet. He said that would be best. Anyway, I caught this in time and Dave will send out all the brackets to those who already ordered from Dave, with this new 15 degree nut angle. He just has to make up new ones. Zack ________________________________________________________________________________
Date: Jan 13, 2006
From: Tom Gesele <tgesele(at)optonline.net>
Subject: Soundproofing the -10
For those who have (or are considering) installing soundproofing under the front/rear floorboards, has anyone made provisions for ensuring that moisture is not trapped between the bottom skins and the soundproofing? I am using an epoxy-based primer on all interior surfaces and plan on using the moisture resistant soundproofing from Spruce which will help, but want to take steps to ensure no water can get trapped. My concern is that any water that makes it's way into the cabin could be trapped in an area that can't be inspected and eventually lead to corrosion problems down the road. Some of the solutions I've kicked around are gluing the material to the bottom of the floorboards or installing lightweight tubing to prop the material off the bottom skins. Anyone have any opinions on this? Thanks, Tom Gesele #40473 ________________________________________________________________________________
Subject: Soundproofing the -10
Date: Jan 13, 2006
From: "John W. Cox" <johnwcox(at)pacificnw.com>
Condensation is indeed the source when untreated, leading to corrosion under thermal/acoustic batting materials. Removable Desiccant bags are not a bad idea (inside the cockpit) for hangared aircraft in higher/humid locales like the Wet Coast. Cameras and avionics always get packed with it for a reason - maritime container shipments. I will forward to Tim for the RV University site, digital pictures of just how much condensate staining such insulation receives between C checks. Dan Newland on the Lancair matronics list works for ORCON in the Bay Area. They manufacture fiberglass spun, plastic bag encapsulated custom batts for ease of installation and inspection removal. They even have a special tape called Orcon Tape for fire suppression integrity we use on our airliners. He wrote an article back in about April for Sport Aviation on his treatment of a two place plastic project for Dave Morss. He was receptive to tackling the RV-10 if he had accurate measurements for each of the many panels. At 500+ there is a growing market for such a supplier. On the acoustic side, the firewall and windscreen were the greatest culprits for noise in the cockpit. Zetex (DuPont) is the metallic faced, thermal firewall batting used to increase the time to land on plastic planes. Without suppression, its all about getting on the ground. There is an associated high temp adhesive that can be used. High Temp RTV (red) is used to provide the fillet between batting and airframe. Our club lost a member last week and the Take Away was "If a fire breaks out or if the engine stops... The insurance company owns it... don't be a fool... land and runaway to fly another day." I lost a friend in August 2004 who was too obsessed with "The most beautiful Legacy in the world". Fire Annunciation, Fire Suppression, Fire Off a claim letter to your insurance carrier. John - $00.02 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Tom Gesele Sent: Friday, January 13, 2006 8:25 AM Subject: RV10-List: Soundproofing the -10 For those who have (or are considering) installing soundproofing under the front/rear floorboards, has anyone made provisions for ensuring that moisture is not trapped between the bottom skins and the soundproofing? Anyone have any opinions on this? Thanks, Tom Gesele #40473 ________________________________________________________________________________
Date: Jan 14, 2006
From: Larry Rosen <LarryRosen(at)comcast.net>
Subject: Rudder Pedal Positon
I am working on the rudder pedal installation. It seems that there is an option for the mounting position of the pedals. The bearing block could be mounted to the longeron in two different positions. I am 5'-9" and I think that the forward position would be the appropriate choice. What do you all think? Would it be prudent to drill the center bearing block for both positions so the pedals could be moved easier in the future? Larry Rosen 40356 <http://lrosen.nerv10.com> ________________________________________________________________________________
Subject: Re: Rudder Pedal Positon
Date: Jan 14, 2006
From: "Conti, Rick" <rick.conti(at)boeing.com>
I'm 5 8 and moved the peddals aft. Thank You Rick Conti The Boeing Company -----Original Message----- From: Larry Rosen Sent: Sat Jan 14 07:06:39 2006 Subject: RV10-List: Rudder Pedal Positon I am working on the rudder pedal installation. It seems that there is an option for the mounting position of the pedals. The bearing block could be mounted to the longeron in two different positions. I am 5'-9" and I think that the forward position would be the appropriate choice. What do you all think? Would it be prudent to drill the center bearing block for both positions so the pedals could be moved easier in the future? Larry Rosen 40356 <http://lrosen.nerv10.com> ________________________________________________________________________________
From: "Richard Sipp" <rsipp(at)earthlink.net>
Subject: Re: Trim Tab Cable Anchor Bracket
Date: Jan 14, 2006
Zack: Please re-post Dave's contact info for ordering. Thanks Dick Sipp 40065 do not achieve ----- Original Message ----- From: Joseph Czachorowski To: RV10-List(at)matronics.com Sent: Friday, January 13, 2006 10:58 AM Subject: RV10-List: Trim Tab Cable Anchor Bracket Guys, Dave made up some anchor brackets out of 6061 aluminum billet. He copied the exact angle of Vans W-415 weldment (you know the part with the "tack welded" nut). Well, I installed the new aluminum bracket onto the elevator yesterday and it wouldn't fit real nice. Let me explain....The new bracket was drilled exactly where Vans says to put his w-415. After installing the trim tab cable to the trim tab and routing the cable thru the forward elevator spar, the trim tab access cover would not nest in its recess in the elevator without undue force. The angle of the bracket (25 degrees) made the cable bind when going thru the forward spar of the elevator. I doubled checked this with Vans W-415 part. Same thing. Did anyone else have this problem? Anyway, Dave came out, measured the proper nut angle (15 degrees), and made a new bracket. After installing the new bracket I am happy to say there is no more binding, thru the full range of motion of the cable, while it is attached to the trim tab. This thing fits perfect. Btw, I called Vans and talked to Gus about this. Gus's answer was to re-weld the nut at the proper angle. I told him I would have someone make up a aluminum bracket from billet. He said that would be best. Anyway, I caught this in time and Dave will send out all the brackets to those who already ordered from Dave, with this new 15 degree nut angle. He just has to make up new ones. Zack ________________________________________________________________________________
Subject: Re: Trim Tab Cable Anchor Bracket
From: "zackrv8" <zackrv8(at)verizon.net>
Date: Jan 14, 2006
Contact Dave at 302-437-6087. He made up a bunch of Trim Tab Cable Anchor Brackets with the new 15 degree angle. Again, this bracket is CNC milled from 6061 billet. Dave said it is 3 times stronger than Vans' part. Zack [quote="Dick Sipp"]Zack: ? Please re-post Dave's contact info for ordering. ? Thanks ? Dick Sipp 40065 do not achieve > --- -------- RV8 #80125 RV10 # 40512 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=4058#4058 ________________________________________________________________________________
Date: Jan 15, 2006
From: Scott Lewis <rv10(at)tpg.com.au>
Subject: Re: Trim Tab Cable Anchor Bracket
G'day, Any ordering options for those of us in other countries? Thanks, Scott Lewis RV-10 40172 Adelaide, South Australia zackrv8 wrote: > > Contact Dave at 302-437-6087. He made up a bunch of Trim Tab Cable Anchor Brackets with the new 15 degree angle. Again, this bracket is CNC milled from 6061 billet. Dave said it is 3 times stronger than Vans' part. > > Zack > > > > > [quote="Dick Sipp"]Zack: > ? > Please re-post Dave's contact info for ordering. > ? > Thanks > ? > Dick Sipp > 40065 > do not achieve ________________________________________________________________________________
From: "John Gonzalez" <indigoonlatigo(at)msn.com>
Subject: Riveting the elevator trim reinforcement plate.
Date: Jan 14, 2006
I have a silly question. I started to back rivet the elevator reinforcement plate to the skins and did two rivets with the size called out in the plans and both rivets bent over. They appear too long. I did the math with the two skins adding to 0.048" and the rivets being a 3/32 diameter. By this calculation I need a rivet of 3.1 sixteenths in length. The plans call for a 3-3.5. I shot a 3-3 and it was straight but border line on shop head length. Back riveting is supposed to be a no brainer, but why did two of them bend over and on the second one, I really concentrated. Did anyone have this problem? JOhn G. 40409 ________________________________________________________________________________
Date: Jan 15, 2006
From: Scott Lewis <rv10(at)tpg.com.au>
Subject: Re: Riveting the elevator trim reinforcement plate.
G'day, John Gonzalez wrote: > Back riveting is supposed to be a no brainer, but why did two of them > bend over and on the second one, I really concentrated. Did anyone > have this problem? Not necessarily a no-brainer. I have certainly found that rivets can still be bent over. A trick I use was one shown to me at my initial RV Workshop to ensure that you are back-riveting straight down on the rivet. If you have the set angled to the side you can very easily bend over a slightly long rivet. Link below: http://www.bravo.net.au/~samrv6/tech%20topics.html Have fun, Scott Lewis RV-10 40172 Adelaide, South Australia ________________________________________________________________________________
From: "Robert G. Wright" <armywrights(at)adelphia.net>
Subject: Posted 9 Jan 06
Date: Jan 14, 2006
VAN'S AIRCRAFT, INC. 14401 NE Keil Road, Aurora, Oregon, USA 97002 PHONE 503-678-6545 * FAX 503-678-6560 * www.vansaircraft.com * info(at)vansaircraft.com Service letter: January 9, 2006 Subject: Main Gear Axle Nuts Affected Models: ONLY RV-10 main gear axle nuts It has come the attention of Van's Aircraft that some of the main gear axle nuts supplied in finish kits for the RV-10 since November of 2005 have threads that are not cut deep enough to allow for their use. * If you have axle nuts that will not readily screw onto the main gear axles, please contact Van's Aircraft for replacement units. Rob #392 Deburring Tailcone (any hints in this step?) ________________________________________________________________________________
From: "Albert Gardner" <ibspud(at)adelphia.net>
Subject: Riveting the elevator trim reinforcement plate.
Date: Jan 15, 2006
I think you should consider a set of rivet gages: one to ensure correct length and the others to make sure the shop head is formed properly. Van's does a good job of properly calling out rivet sizes in the plans but you should be prepared to verify/change the size if necessary. Albert Gardner 40422 Subject: RV10-List: Riveting the elevator trim reinforcement plate. Back riveting is supposed to be a no brainer, but why did two of them bend over and on the second one, I really concentrated. Did anyone have this problem? JOhn G. 40409 ________________________________________________________________________________
From: "Wayne Edgerton" <weeav8ter(at)grandecom.net>
Subject: Re: Rudder Pedal Positon
Date: Jan 15, 2006
I drilled both positions on mine. Who knows I may get taller. Wayne Edgerton 40336 ________________________________________________________________________________
From: "Byron Gillespie" <bgill1(at)charter.net>
Subject: Posted 9 Jan 06 Subject: Main Gear Axle Nuts
Date: Jan 15, 2006
I received the finishing kit at the end of December. The nuts won't thread on but one turn or so. Contacted Van's and they want them returned and they will re-machine them - deeper threads. Mine went back yesterday. Byron #40253 - playing with the doors. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Robert G. Wright Sent: Sunday, January 15, 2006 12:59 AM Subject: RV10-List: Posted 9 Jan 06 VAN'S AIRCRAFT, INC. 14401 NE Keil Road, Aurora, Oregon, USA 97002 PHONE 503-678-6545 * FAX 503-678-6560 * www.vansaircraft.com * info(at)vansaircraft.com Service letter: January 9, 2006 Subject: Main Gear Axle Nuts Affected Models: ONLY RV-10 main gear axle nuts It has come the attention of Van's Aircraft that some of the main gear axle nuts supplied in finish kits for the RV-10 since November of 2005 have threads that are not cut deep enough to allow for their use. * If you have axle nuts that will not readily screw onto the main gear axles, please contact Van's Aircraft for replacement units. Rob #392 Deburring Tailcone (any hints in this step?) ________________________________________________________________________________
From: Dan Masys <dmasys(at)cox.net>
Subject: Re: 24V Lessons
Date: Jan 15, 2006
> From: "Harris, Jeremy P" <jeremy.p.harris(at)boeing.com> > Date: 2006/01/13 Fri AM 07:34:42 EST > To: > Subject: RV10-List: 24V Lessons > ...long list of 24v issues deleted. > About my only concern remaining would be getting stuck > at some small airport somewhere that there isn't a 24V >external power supply to jump the aircraft. Like many builders, I am thinking about the advantages and disadvantages of 24v. I can say, however, that in two years of flying my RV-7A I have inadvertently run the battery down completely three times (by leaving a switch on overnight twice, and an external GPS plugged into the accessory outlet for days the other time). Of these, two times it was at a small airport where there was no 24v power available. I got a jump from a little tractor being used to tow airplanes in one case, and a charge from a borrowed 12v car battery charger in the other. This will probably be the deciding factor for me. Having lived and learned, and depended upon the kindness of strangers when traveling cross county, I'm pretty strongly incentivized to go with 12 volts. -Dan Masys ________________________________________________________________________________
Subject: Re: BBS threads Rock !!!!
From: "SteveD" <Post2Forum(at)comcast.net>
Date: Jan 15, 2006
Tim(at)MyRV10.com wrote: > If you prefer the email format it gives you nothing. Not necessarily so: 1) You can easily post Photos, pdf, docs, etc. Just click "Add an Attachment" below and your file is linked in the email. 2) People like me can look through all the other lists and pick up good tips and tricks, that I wouldn't normally get from my one little group of builders, without subscribing to all the lists. Being dyslexic that photo thing is worth it's weight in gold... :) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=4153#4153 ________________________________________________________________________________
Date: Jan 15, 2006
From: Darton Steve <sfdarton(at)yahoo.com>
Subject: Re: Posted 9 Jan 06
Rob, Try a Cogsdill burraway. You can find them consistently on E-bay. Be forewarned you may have to tinker with the adjustment especially with the #40. However once it is set I rarely need to readjust (only if I have changed to deburring a different thickness of material). Some people really like them and others do not. I personally would consider this an essential tool because it cuts the deburring time by 2/3. Most of the used tools you find on E-bay are surplus from Boeing. here is an example of such an item: http://cgi.ebay.com/aircraft-tool-Cogsdill-Burraway-Hole-Deburr-Tool_W0QQitemZ7580217685QQcategoryZ109559QQssPageNameZWDVWQQrdZ1QQcmdZViewItem I do not know this lister and cannot give any recomendation other than you will use the two smallest sizes frequently and the next two sizes occaisionally. Steve 40212 wings --- "Robert G. Wright" wrote: > VAN'S AIRCRAFT, INC. > > 14401 NE Keil Road, Aurora, Oregon, USA 97002 > > PHONE 503-678-6545 * FAX 503-678-6560 * > www.vansaircraft.com * > info(at)vansaircraft.com > > Service letter: January 9, 2006 > > Subject: Main Gear Axle Nuts > > Affected Models: ONLY RV-10 main gear axle nuts > > It has come the attention of Van's Aircraft that > some of the main gear axle > nuts > > supplied in finish kits for the RV-10 since November > of 2005 have threads > that > > are not cut deep enough to allow for their use. > > * If you have axle nuts that will not readily screw > onto the main gear > axles, > > please contact Van's Aircraft for replacement units. > > > > Rob > > #392 > > Deburring Tailcone (any hints in this step?) > > ________________________________________________________________________________
From: "Carl Froehlich" <carl.froehlich(at)cox.net>
Subject: 24V Lessons
Date: Jan 15, 2006
The other aspect is finding a replacement alternator when you are stuck someplace. A standard Nippon Densu 60 amp alternator is $80 at any auto parts store. Carl Froehlich RV-10 (empennage) RV-8A (230 hrs) -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com]On Behalf Of Dan Masys Sent: Sunday, January 15, 2006 10:36 AM Subject: Re: RV10-List: 24V Lessons > From: "Harris, Jeremy P" <jeremy.p.harris(at)boeing.com> > Date: 2006/01/13 Fri AM 07:34:42 EST > To: > Subject: RV10-List: 24V Lessons > ...long list of 24v issues deleted. > About my only concern remaining would be getting stuck > at some small airport somewhere that there isn't a 24V >external power supply to jump the aircraft. Like many builders, I am thinking about the advantages and disadvantages of 24v. I can say, however, that in two years of flying my RV-7A I have inadvertently run the battery down completely three times (by leaving a switch on overnight twice, and an external GPS plugged into the accessory outlet for days the other time). Of these, two times it was at a small airport where there was no 24v power available. I got a jump from a little tractor being used to tow airplanes in one case, and a charge from a borrowed 12v car battery charger in the other. This will probably be the deciding factor for me. Having lived and learned, and depended upon the kindness of strangers when traveling cross county, I'm pretty strongly incentivized to go with 12 volts. -Dan Masys ________________________________________________________________________________
From: "Jeff Dalton" <jdalton77(at)comcast.net>
Subject: Re: Posted 9 Jan 06
Date: Jan 15, 2006
I found a set on eBay for $20. Have not tried them yet. TAIL KIT IS AT THE SHIPPING DEPOT!!!! Unfortunately, they're closed until Tuesday ----- Original Message ----- From: "Darton Steve" <sfdarton(at)yahoo.com> Sent: Sunday, January 15, 2006 3:35 PM Subject: Re: RV10-List: Posted 9 Jan 06 > > Rob, > > Try a Cogsdill burraway. You can find them > consistently on E-bay. Be forewarned you may have to > tinker with the adjustment especially with the #40. > However once it is set I rarely need to readjust (only > if I have changed to deburring a different thickness > of material). > > Some people really like them and others do not. I > personally would consider this an essential tool > because it cuts the deburring time by 2/3. Most of the > used tools you find on E-bay are surplus from Boeing. > here is an example of such an item: > > http://cgi.ebay.com/aircraft-tool-Cogsdill-Burraway-Hole-Deburr-Tool_W0QQitemZ7580217685QQcategoryZ109559QQssPageNameZWDVWQQrdZ1QQcmdZViewItem > > I do not know this lister and cannot give any > recomendation other than you will use the two smallest > sizes frequently and the next two sizes occaisionally. > > Steve 40212 wings > > --- "Robert G. Wright" > wrote: > >> VAN'S AIRCRAFT, INC. >> >> 14401 NE Keil Road, Aurora, Oregon, USA 97002 >> >> PHONE 503-678-6545 * FAX 503-678-6560 * >> www.vansaircraft.com * >> info(at)vansaircraft.com >> >> Service letter: January 9, 2006 >> >> Subject: Main Gear Axle Nuts >> >> Affected Models: ONLY RV-10 main gear axle nuts >> >> It has come the attention of Van's Aircraft that >> some of the main gear axle >> nuts >> >> supplied in finish kits for the RV-10 since November >> of 2005 have threads >> that >> >> are not cut deep enough to allow for their use. >> >> * If you have axle nuts that will not readily screw >> onto the main gear >> axles, >> >> please contact Van's Aircraft for replacement units. >> >> >> >> Rob >> >> #392 >> >> Deburring Tailcone (any hints in this step?) >> >> > > > __________________________________________________ > > > ________________________________________________________________________________
From: "Jeff Dalton" <jdalton77(at)comcast.net>
Subject: Tail kit is here!!!!
Date: Jan 15, 2006
Well, after reading for a year, gathering tools, and building a new shop, I have ordered my tail kit and it's at the ABF Freight Depot one mile from my house. Unfortunately it came on Saturday and they are closed until Tuesday due to the MKL Holiday here in Michigan. Shipping time to MI was 5 days and the shipping cost was $265. I'll be putting up a website with photos of my new shop, storage system, and the first building photos soon. Any recommendations for how to approach the web site? There are some awesome sites out there! Jeff Dalton (starting tail) 40544 "It is not the critic who counts: Not the man who points out how the strong man stumbles or where the doer of deeds could have done them better. The credit belongs to the man who is actually in the arena, whose face is marred by dust and sweat and blood, who strives valiantly, who errs and comes up short again and again ... who spends himself in a worthy cause; who, at the best, knows, in the end, the triumph of high achievement, and who at worst, if he fails, at least he fails while daring greatly." Pres. Teddy Roosevelt ________________________________________________________________________________
From: Jeff Carpenter <jeff(at)westcottpress.com>
Subject: Lap Joint Top Wing Skins
Date: Jan 15, 2006
The plans state that we can remove material from the inboard and outboard top wing skins where they overlap in order to make a more aesthetically pleasing joint. I'm concerned about ruining an otherwise great pair of skins attempting to do this. Can anyone discuss in detail why you chose to do this... or not to do this... and how it went if you did? Thanks, Jeff Carpenter 40304 ... about to skin me some wings ________________________________________________________________________________
Date: Jan 15, 2006
From: Darton Steve <sfdarton(at)yahoo.com>
Subject: Re: Posted 9 Jan 06
Jeff, Many people have complained that the #40 cuts too aggressively. Be sure to adjust the tension spring so there is just enough pressure to return the blade after you depress it with your finger. Second, use a cordless drill so it is not turning too fast. Watch it turn 1 1/2 to 2 revolutions on the top side and then spend the same amount of time on the back side, you will get the "rhythm". Test it, practice and adjust it on some scrap material. Good luck Steve 40210 --- Jeff Dalton wrote: > > > I found a set on eBay for $20. Have not tried them > yet. > > TAIL KIT IS AT THE SHIPPING DEPOT!!!! > Unfortunately, they're closed until > Tuesday > ----- Original Message ----- > From: "Darton Steve" <sfdarton(at)yahoo.com> > To: > Sent: Sunday, January 15, 2006 3:35 PM > Subject: Re: RV10-List: Posted 9 Jan 06 > > > > > > > Rob, > > > > Try a Cogsdill burraway. You can find them > > consistently on E-bay. Be forewarned you may have > to > > tinker with the adjustment especially with the > #40. > > However once it is set I rarely need to readjust > (only > > if I have changed to deburring a different > thickness > > of material). > > > > Some people really like them and others do not. I > > personally would consider this an essential tool > > because it cuts the deburring time by 2/3. Most of > the > > used tools you find on E-bay are surplus from > Boeing. > > here is an example of such an item: > > > > > http://cgi.ebay.com/aircraft-tool-Cogsdill-Burraway-Hole-Deburr-Tool_W0QQitemZ7580217685QQcategoryZ109559QQssPageNameZWDVWQQrdZ1QQcmdZViewItem > > > > I do not know this lister and cannot give any > > recomendation other than you will use the two > smallest > > sizes frequently and the next two sizes > occaisionally. > > > > Steve 40212 wings > > > > --- "Robert G. Wright" > > wrote: > > > >> VAN'S AIRCRAFT, INC. > >> > >> 14401 NE Keil Road, Aurora, Oregon, USA 97002 > >> > >> PHONE 503-678-6545 * FAX 503-678-6560 * > >> www.vansaircraft.com * > >> info(at)vansaircraft.com > >> > >> Service letter: January 9, 2006 > >> > >> Subject: Main Gear Axle Nuts > >> > >> Affected Models: ONLY RV-10 main gear axle nuts > >> > >> It has come the attention of Van's Aircraft that > >> some of the main gear axle > >> nuts > >> > >> supplied in finish kits for the RV-10 since > November > >> of 2005 have threads > >> that > >> > >> are not cut deep enough to allow for their use. > >> > >> * If you have axle nuts that will not readily > screw > >> onto the main gear > >> axles, > >> > >> please contact Van's Aircraft for replacement > units. > >> > >> > >> > >> Rob > >> > >> #392 > >> > >> Deburring Tailcone (any hints in this step?) > >> > >> > > > > > > __________________________________________________ > protection around > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > browse > Subscriptions page, > FAQ, > > Admin. > > > > > > > > > > > ________________________________________________________________________________
Date: Jan 15, 2006
From: Darton Steve <sfdarton(at)yahoo.com>
Subject: Re: Lap Joint Top Wing Skins
Jeff, What I did was mark the overlap with a marker while the skins are mounted together for match drilling on the wing assembly (I still had the plastic on). Then I cut off the plastic +1/8" as a guide with the soldering iron, on the side that gets beveled only to avoid confusion (leaving the plastic on the opposite side). Then clamp a 1x8" pine board (with a sharp edge) exactly under the edge of the wing skin (to support it while sanding) and clamp the whole thing to your bench so it doesn't move around. Then I used an electric orbital Sander with 80 grit alum oxide paper, hold the sander at a slight and consistent angle and make a pass the full width of the skin and back. Hold the edge of the sander along the edge of the plastic and sand from that point to the edge. Always go the full width so that a consistent amount is removed at each point along the width. If I remember it took 10 or 20 minutes per skin. It doesn't go too fast and you can see the (slow) progress quite easily. Steve 40212 --- Jeff Carpenter wrote: > > > The plans state that we can remove material from the > inboard and > outboard top wing skins where they overlap in order > to make a more > aesthetically pleasing joint. I'm concerned about > ruining an > otherwise great pair of skins attempting to do this. > Can anyone > discuss in detail why you chose to do this... or not > to do this... > and how it went if you did? > > Thanks, > > Jeff Carpenter > 40304 > ... about to skin me some wings > > > > > browse > Subscriptions page, > FAQ, > > Admin. > > > > > > > > > > > ________________________________________________________________________________
From: "John Hasbrouck" <jhasbrouck(at)woh.rr.com>
Subject: Re: Lap Joint Top Wing Skins
Date: Jan 15, 2006
Jeff, I did remove some material from the overlap but was'nt too aggressive. Masked off the areas of the overlap and went at it. I used a combination of files and Scotchbrite wheels. I did bend the outboard skin edge slightly and ended up with a good result. Make sure to alodine or prime the area since all the alclad will be stripped away. I probably thinned the inboard skin a bit more than the outboard since it's thicker to start with. That being said, I was even less aggressive on the bottom skins, slight working with the Scotchbrite and a bend in the outboard edge, and they looked pretty good also. Be careful how much you work the aluminum 'cause you will stretch it a bit, particularly with the Scotchbrite wheels. None of this is required of course, it's only for esthetics, and body filler and high fill primer will give you a good final result when its painted if you want the joint very smooth. I wouldn't get too crazy about it.....john John Hasbrouck #40264 wings closed! ________________________________________________________________________________
Subject: Re: Trim Tab Cable Anchor Bracket
From: "zackrv8" <zackrv8(at)verizon.net>
Date: Jan 15, 2006
Scott, G'Day mate! Dave is working on PayPal. Hopefully, he'll have it up on his web site soon. www.rivethead-aero.com I enclosed a picture of the bracket riveted onto the trim tab cover plate. Zack [quote="rv10(at)tpg.com.au"]G'day, Any ordering options for those of us in other countries? Thanks, Scott Lewis RV-10 40172 Adelaide, South Australia zackrv8 wrote: > > > Contact Dave at 302-437-6087. He made up a bunch of Trim Tab Cable Anchor Brackets with the new 15 degree angle. Again, this bracket is CNC milled from 6061 billet. Dave said it is 3 times stronger than Vans' part. > > Zack > > > > > > Dick Sipp wrote: > > Zack: > > ? > > Please re-post Dave's contact info for ordering. > > ? > > Thanks > > ? > > Dick Sipp > > 40065 > > do not achieve > > > > > -------- RV8 #80125 RV10 # 40512 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=4259#4259 Attachments: http://forums.matronics.com//files/dsc03924_213.jpg ________________________________________________________________________________
Date: Jan 15, 2006
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Re: Lap Joint Top Wing Skins
I used the tip from Tim Olsen's web site, and used an orbital sander. It took a while, which is probably a good thing, to get the taper, I did both the inboard and the outboard edges at the same time so as to be able to cleco them togehter for test fits. (the 1st and 2nd fits were not thin enough). Another Builder, Bill Curtis, ordered fresh .032 alclad and then copied the holes from Van's parts to make a single seamless top skin. Deems Davis # 406 Wings http://deemsrv10.com/ Jeff Carpenter wrote: > > The plans state that we can remove material from the inboard and > outboard top wing skins where they overlap in order to make a more > aesthetically pleasing joint. I'm concerned about ruining an > otherwise great pair of skins attempting to do this. Can anyone > discuss in detail why you chose to do this... or not to do this... > and how it went if you did? > > Thanks, > > Jeff Carpenter > 40304 > ... about to skin me some wings > > > http://www.matronics.com/Navigator?RV10-List > > ________________________________________________________________________________
From: "Sean Blair" <seanblair(at)adelphia.net>
Subject: Tail kit is here!!!!
Date: Jan 15, 2006
Jeff, Welcome to the club!!! I've been using ExperCraft for my website. It's very easy to use and seems to cover all the bases. Check it out if you like: http://websites.expercraft.com/seanb Good luck and have fun. Sean Blair #40225 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Jeff Dalton Sent: Sunday, January 15, 2006 1:53 PM Subject: RV10-List: Tail kit is here!!!! Well, after reading for a year, gathering tools, and building a new shop, I have ordered my tail kit and it's at the ABF Freight Depot one mile from my house. Unfortunately it came on Saturday and they are closed until Tuesday due to the MKL Holiday here in Michigan. Shipping time to MI was 5 days and the shipping cost was $265. I'll be putting up a website with photos of my new shop, storage system, and the first building photos soon. Any recommendations for how to approach the web site? There are some awesome sites out there! Jeff Dalton (starting tail) 40544 "It is not the critic who counts: Not the man who points out how the strong man stumbles or where the doer of deeds could have done them better. The credit belongs to the man who is actually in the arena, whose face is marred by dust and sweat and blood, who strives valiantly, who errs and comes up short again and again ... who spends himself in a worthy cause; who, at the best, knows, in the end, the triumph of high achievement, and who at worst, if he fails, at least he fails while daring greatly." Pres. Teddy Roosevelt ________________________________________________________________________________
From: "Bill and Tami Britton" <william(at)gbta.net>
Subject: Re: Trim Tab Cable Anchor Bracket
Date: Jan 15, 2006
Zack, will we need to order new cover plates if we've already got holes drilled for the stock pieces??? Bill Britton ----- Original Message ----- From: "zackrv8" <zackrv8(at)verizon.net> Sent: Saturday, January 14, 2006 9:42 PM Subject: RV10-List: Re: Trim Tab Cable Anchor Bracket > > Contact Dave at 302-437-6087. He made up a bunch of Trim Tab Cable Anchor > Brackets with the new 15 degree angle. Again, this bracket is CNC milled > from 6061 billet. Dave said it is 3 times stronger than Vans' part. > > Zack > > > [quote="Dick Sipp"]Zack: > ? > Please re-post Dave's contact info for ordering. > ? > Thanks > ? > Dick Sipp > 40065 > do not achieve > >> --- > > > -------- > RV8 #80125 > RV10 # 40512 > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=4058#4058 > > > ________________________________________________________________________________
From: "Robert G. Wright" <armywrights(at)adelphia.net>
Subject: REtry: Cogsdills/tailcone
Date: Jan 15, 2006
Thanks for the replies. Yes, I'm using the cogsdills and I readjust my #40 almost every time I get to a deburring step. I think that as long as you don't "get used" to the tension and continually adjust it, you'll do fine. I do, however, use it at a faster rate than I believe most do; I just try to keep the contact time down as I insert and remove the tool through the hole. After reading my original post I guess I wasn't general enough. I was actually asking for tips for the rest of the tailcone build past the deburring stage. I'll hopefully get my static air kit ordered from safeair tomorrow (Monday) if they're open. Will I need more than the supplied connectors/tee fittings for my single AHRS GRT/480/backup airspeed/Trutrack DFC planned installation? Rob #392 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Darton Steve Sent: Sunday, January 15, 2006 3:33 PM Subject: Re: RV10-List: Posted 9 Jan 06 Jeff, Many people have complained that the #40 cuts too aggressively. Be sure to adjust the tension spring so there is just enough pressure to return the blade after you depress it with your finger. Second, use a cordless drill so it is not turning too fast. Watch it turn 1 1/2 to 2 revolutions on the top side and then spend the same amount of time on the back side, you will get the "rhythm". Test it, practice and adjust it on some scrap material. > >> > >> Rob > >> > >> #392 > >> > >> Deburring Tailcone (any hints in this step?) > >> > > ________________________________________________________________________________
Subject: Re: Trim Tab Cable Anchor Bracket
From: "zackrv8" <zackrv8(at)verizon.net>
Date: Jan 16, 2006
william(at)gbta.net wrote: > Zack, will we need to order new cover plates if we've already got holes > drilled for the stock pieces??? > > Bill Britton > > --- Bill, Yes. The new bracket is wider than Van's W-412 and the hole pattern is wider. -------- RV8 #80125 RV10 # 40512 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=4347#4347 ________________________________________________________________________________
Subject: Re: REtry: Cogsdills/tailcone
From: "LarryRosen" <LarryRosen(at)comcast.net>
Date: Jan 16, 2006
You will need lots of #40 clecos to complete the tailcone. Never counted how many but just look at some of the photos on the web of the tailcone clecoed together. Here is one of mine Watch the rivet size recommendations. I needed to use some fractional size rivets to connect F-1029 R&L to F-1037 B&C (used AN470AD4-4.5) and I used AN426AD3-4.5 to connect the side skin to the bottom of the rear bottom skin (page 10-21 and 10-25). A list of most of the alternate rivet sizes is on my site here . Follow the instructions on drill size when drilling the longerons. They do eventually get drilled out to final size #40. -------- Larry Rosen #40356 N205EN (reserved) http://lrosen.nerv10.com Read this topic online here: http://forums.matronics.com/viewtopic.php?p=4354#4354 ________________________________________________________________________________
From: "Jeff Dalton" <jdalton77(at)comcast.net>
Subject: Re: REtry: Cogsdills/tailcone
Date: Jan 16, 2006
Larry, Can you tell me about how many fractional rivets I will need? I'm about to make and order. Thanks! ----- Original Message ----- From: "LarryRosen" <LarryRosen(at)comcast.net> Sent: Monday, January 16, 2006 8:53 AM Subject: RV10-List: Re: REtry: Cogsdills/tailcone > > You will need lots of #40 clecos to complete the tailcone. Never counted > how many but just look at some of the photos on the web of the tailcone > clecoed together. Here is one of mine > Watch the rivet size recommendations. I needed to use some fractional > size rivets to connect F-1029 R&L to F-1037 B&C (used AN470AD4-4.5) and I > used AN426AD3-4.5 to connect the side skin to the bottom of the rear > bottom skin (page 10-21 and 10-25). A list of most of the alternate rivet > sizes is on my site here . > Follow the instructions on drill size when drilling the longerons. They > do eventually get drilled out to final size #40. > > -------- > Larry Rosen > #40356 > N205EN (reserved) > http://lrosen.nerv10.com > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=4354#4354 > > > ________________________________________________________________________________
Date: Jan 16, 2006
From: Larry Rosen <LarryRosen(at)comcast.net>
Subject: Re: REtry: Cogsdills/tailcone
When working on the empennage kit I found that for some of the 470 AD rivets specified were slightly too short and the next full size rivet was too long. I put my empennage together at Alexander Technical Center (Builder Assistance). They had some 470 AD 4-4.5 and 470 AD 4-5.5 rivets that I used in these locations. Vans does not stock these rivet sizes. You can, however, either cut down rivets to make these or Genuine Aircraft Hardware Company <http://www.gen-aircraft-hardware.com> has them. I would think that there are other aircraft hardware companies that would also stock them. Larry Rosen N205EN (reserved) <http://lrosen.nerv10.com> Jeff Dalton wrote: > > Larry, > > Can you tell me about how many fractional rivets I will need? I'm > about to make and order. Thanks! > > ________________________________________________________________________________
From: "Gary Specketer" <speckter(at)comcast.net>
Subject: Tail kit is here!!!!
Date: Jan 16, 2006
Take the time you would spend on the web site and use it to either kiss your wife/significant other or build airplane. Those type of diversions can suck a lot of time away from the objective. Gary -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Jeff Dalton Sent: Sunday, January 15, 2006 3:53 PM Subject: RV10-List: Tail kit is here!!!! Well, after reading for a year, gathering tools, and building a new shop, I have ordered my tail kit and it's at the ABF Freight Depot one mile from my house. Unfortunately it came on Saturday and they are closed until Tuesday due to the MKL Holiday here in Michigan. Shipping time to MI was 5 days and the shipping cost was $265. I'll be putting up a website with photos of my new shop, storage system, and the first building photos soon. Any recommendations for how to approach the web site? There are some awesome sites out there! Jeff Dalton (starting tail) 40544 "It is not the critic who counts: Not the man who points out how the strong man stumbles or where the doer of deeds could have done them better. The credit belongs to the man who is actually in the arena, whose face is marred by dust and sweat and blood, who strives valiantly, who errs and comes up short again and again ... who spends himself in a worthy cause; who, at the best, knows, in the end, the triumph of high achievement, and who at worst, if he fails, at least he fails while daring greatly." Pres. Teddy Roosevelt ________________________________________________________________________________
Subject: Tail kit is here!!!!
Date: Jan 16, 2006
From: "BPA" <BPA(at)bpaengines.com>
I'm going to let my significant other take care of the web site. She's a hell of a lot better at it than I am. Plus, it will keep her in tune to the build when she's not bucking rivets. Allen -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Gary Specketer Sent: Monday, January 16, 2006 1:09 PM Subject: RE: RV10-List: Tail kit is here!!!! Take the time you would spend on the web site and use it to either kiss your wife/significant other or build airplane. Those type of diversions can suck a lot of time away from the objective. Gary -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Jeff Dalton Sent: Sunday, January 15, 2006 3:53 PM To: rv10-list(at)matronics.com Subject: RV10-List: Tail kit is here!!!! Well, after reading for a year, gathering tools, and building a new shop, I have ordered my tail kit and it's at the ABF Freight Depot one mile from my house. Unfortunately it came on Saturday and they are closed until Tuesday due to the MKL Holiday here in Michigan. Shipping time to MI was 5 days and the shipping cost was $265. I'll be putting up a website with photos of my new shop, storage system, and the first building photos soon. Any recommendations for how to approach the web site? There are some awesome sites out there! Jeff Dalton (starting tail) 40544 "It is not the critic who counts: Not the man who points out how the strong man stumbles or where the doer of deeds could have done them better. The credit belongs to the man who is actually in the arena, whose face is marred by dust and sweat and blood, who strives valiantly, who errs and comes up short again and again ... who spends himself in a worthy cause; who, at the best, knows, in the end, the triumph of high achievement, and who at worst, if he fails, at least he fails while daring greatly." Pres. Teddy Roosevelt ________________________________________________________________________________
Subject: Tail kit is here!!!!
From: Rob Riggen <rob(at)riggen.org>
Date: Jan 16, 2006
Try ExperCraft: http://www.expercraft.com It's simple to use and can keep track of your project time and expenses and it creates a site automatically. It's free! Rob Rob Riggen RV-7 empennage http://websites.expercraft.com/rriggen > Take the time you would spend on the web site and use it to either > kiss your wife/significant other or build airplane. Those type of > diversions can suck a lot of time away from the objective. > Gary > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of > Jeff Dalton > Sent: Sunday, January 15, 2006 3:53 PM > To: rv10-list(at)matronics.com > Subject: RV10-List: Tail kit is here!!!! > > > Well, after reading for a year, gathering tools, and building > a new shop, I have ordered my tail kit and it's at the ABF > Freight Depot one mile from my house. Unfortunately it came > on Saturday and they are closed until Tuesday due to the MKL > Holiday here in Michigan. > > Shipping time to MI was 5 days and the shipping cost was $265. > > I'll be putting up a website with photos of my new shop, > storage system, and the first building photos soon. > > Any recommendations for how to approach the web site? There > are some awesome sites out there! > > Jeff Dalton > (starting tail) > 40544 > > "It is not the critic who counts: Not the man who points out > how the strong man stumbles or where the doer of deeds could > have done them better. The credit belongs to the man who is > actually in the arena, whose face is marred by dust and sweat > and blood, who strives valiantly, who errs and comes up short > again and again ... who spends himself in a worthy cause; who, > at the best, knows, in the end, the triumph of high > achievement, and who at worst, if he fails, at least he fails > while daring greatly." > > Pres. Teddy Roosevelt ________________________________________________________________________________
From: "Jeff Dalton" <jdalton77(at)comcast.net>
Subject: Re: Tail kit is here!!!!
Date: Jan 16, 2006
Messagethanks. I guess I'm a chronic overachiever. I was hoping to use the web site as a builders log. might as well do it all at once. ----- Original Message ----- From: Gary Specketer To: rv10-list(at)matronics.com Sent: Monday, January 16, 2006 2:08 PM Subject: RE: RV10-List: Tail kit is here!!!! Take the time you would spend on the web site and use it to either kiss your wife/significant other or build airplane. Those type of diversions can suck a lot of time away from the objective. Gary -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Jeff Dalton Sent: Sunday, January 15, 2006 3:53 PM To: rv10-list(at)matronics.com Subject: RV10-List: Tail kit is here!!!! Well, after reading for a year, gathering tools, and building a new shop, I have ordered my tail kit and it's at the ABF Freight Depot one mile from my house. Unfortunately it came on Saturday and they are closed until Tuesday due to the MKL Holiday here in Michigan. Shipping time to MI was 5 days and the shipping cost was $265. I'll be putting up a website with photos of my new shop, storage system, and the first building photos soon. Any recommendations for how to approach the web site? There are some awesome sites out there! Jeff Dalton (starting tail) 40544 "It is not the critic who counts: Not the man who points out how the strong man stumbles or where the doer of deeds could have done them better. The credit belongs to the man who is actually in the arena, whose face is marred by dust and sweat and blood, who strives valiantly, who errs and comes up short again and again ... who spends himself in a worthy cause; who, at the best, knows, in the end, the triumph of high achievement, and who at worst, if he fails, at least he fails while daring greatly." Pres. Teddy Roosevelt ________________________________________________________________________________
From: "Jeff Dalton" <jdalton77(at)comcast.net>
Subject: Re: Tail kit is here!!!!
Date: Jan 16, 2006
Messagewish I could. I'm the programmer in the family though ... just looking for ideas to short-circuit the process is all. ----- Original Message ----- From: BPA To: rv10-list(at)matronics.com Sent: Monday, January 16, 2006 2:45 PM Subject: RE: RV10-List: Tail kit is here!!!! I'm going to let my significant other take care of the web site. She's a hell of a lot better at it than I am. Plus, it will keep her in tune to the build when she's not bucking rivets. Allen -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Gary Specketer Sent: Monday, January 16, 2006 1:09 PM To: rv10-list(at)matronics.com Subject: RE: RV10-List: Tail kit is here!!!! Take the time you would spend on the web site and use it to either kiss your wife/significant other or build airplane. Those type of diversions can suck a lot of time away from the objective. Gary -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Jeff Dalton Sent: Sunday, January 15, 2006 3:53 PM To: rv10-list(at)matronics.com Subject: RV10-List: Tail kit is here!!!! Well, after reading for a year, gathering tools, and building a new shop, I have ordered my tail kit and it's at the ABF Freight Depot one mile from my house. Unfortunately it came on Saturday and they are closed until Tuesday due to the MKL Holiday here in Michigan. Shipping time to MI was 5 days and the shipping cost was $265. I'll be putting up a website with photos of my new shop, storage system, and the first building photos soon. Any recommendations for how to approach the web site? There are some awesome sites out there! Jeff Dalton (starting tail) 40544 "It is not the critic who counts: Not the man who points out how the strong man stumbles or where the doer of deeds could have done them better. The credit belongs to the man who is actually in the arena, whose face is marred by dust and sweat and blood, who strives valiantly, who errs and comes up short again and again ... who spends himself in a worthy cause; who, at the best, knows, in the end, the triumph of high achievement, and who at worst, if he fails, at least he fails while daring greatly." Pres. Teddy Roosevelt ________________________________________________________________________________
Subject: Re: REtry: Cogsdills/tailcone
Date: Jan 17, 2006
From: "McGANN, Ron" <ron.mcgann(at)baesystems.com>
I have found that a rivet cutter and a few ounces of -10 lengths of AN426AD3 & 4 and AN470AD3 & 4 have been really handy. OOPs rivets that can be cut to size have also been useful on occasion. cheers, Ron #187 fuse -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com]On Behalf Of Larry Rosen Sent: Tuesday, 17 January 2006 2:55 AM Subject: Re: RV10-List: Re: REtry: Cogsdills/tailcone When working on the empennage kit I found that for some of the 470 AD rivets specified were slightly too short and the next full size rivet was too long. I put my empennage together at Alexander Technical Center (Builder Assistance). They had some 470 AD 4-4.5 and 470 AD 4-5.5 rivets that I used in these locations. Vans does not stock these rivet sizes. You can, however, either cut down rivets to make these or Genuine Aircraft Hardware Company <http://www.gen-aircraft-hardware.com> has them. I would think that there are other aircraft hardware companies that would also stock them. Larry Rosen N205EN (reserved) <http://lrosen.nerv10.com> Jeff Dalton wrote: > > Larry, > > Can you tell me about how many fractional rivets I will need? I'm > about to make and order. Thanks! > > =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D ________________________________________________________________________________
Date: Jan 16, 2006
From: "Fred Williams, M.D." <drfred@cox-internet.com>
Subject: RV 10 question
After having enjoyed my first encounter with proseal to put the rudder edge together, I would like to know how long the mixed product will last. I see that the elelvators will need some proseal. Will I have to buy another tube only to use a minimal amount? I put it back in the refrigerator to store. Also, Is our builder number the number of RV 10's that are in production? eg 515 for me? Fred Williams empenage 40515. ________________________________________________________________________________
From: "Byron Gillespie" <bgill1(at)charter.net>
Subject: RV 10 question
Date: Jan 16, 2006
Once mixed - it's done I used the tube but separated the tubes and tried to use the same ratio as the tube would - then kept the un-mixed tubes refrigerated. Good going on 9 months. Byron #40253 Fuselage doors. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Fred Williams, M.D. Sent: Monday, January 16, 2006 6:03 PM Subject: RV10-List: RV 10 question <drfred@cox-internet.com> After having enjoyed my first encounter with proseal to put the rudder edge together, I would like to know how long the mixed product will last. I see that the elelvators will need some proseal. Will I have to buy another tube only to use a minimal amount? I put it back in the refrigerator to store. Also, Is our builder number the number of RV 10's that are in production? eg 515 for me? Fred Williams empenage 40515. ________________________________________________________________________________
Date: Jan 16, 2006
From: James Hein <n8vim(at)arrl.net>
Subject: Re: RV 10 question
Fred, According to Van's RV-10 Builders Manual page 5-8, "Mixed, unused sealant may be kept in the freezer up to 4 days." Buy some more new. Why risk your project for a $20 tube of sealant? -Jim 40384 Fred Williams, M.D. wrote: > <drfred@cox-internet.com> > > After having enjoyed my first encounter with proseal to put the rudder > edge together, I would like to know how long the mixed product will > last. I see that the elelvators will need some proseal. Will I have > to buy another tube only to use a minimal amount? I put it back in > the refrigerator to store. > > Also, > Is our builder number the number of RV 10's that are in production? > eg 515 for me? Fred Williams > empenage > 40515. > > > http://www.matronics.com/Navigator?RV10-List > > ________________________________________________________________________________
From: "Marcus Cooper" <coop85(at)bellsouth.net>
Subject: RV 10 question
Date: Jan 16, 2006
Fred, I don't know the answer to you question regarding mixed proseal, but I suspect you're going to need to be working fast on the elevator if you've mixed it all already. If you get another tube, I just cut holes in each section and squeezed out what I needed for the job. It worked for the rudder and elevators and I still have some left over. As for the builder number, yes, the 40 indicates RV-10s followed by number of kits sold. Marcus 40286 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Fred Williams, M.D. Sent: Monday, January 16, 2006 6:03 PM Subject: RV10-List: RV 10 question <drfred@cox-internet.com> After having enjoyed my first encounter with proseal to put the rudder edge together, I would like to know how long the mixed product will last. I see that the elelvators will need some proseal. Will I have to buy another tube only to use a minimal amount? I put it back in the refrigerator to store. Also, Is our builder number the number of RV 10's that are in production? eg 515 for me? Fred Williams empenage 40515. ________________________________________________________________________________
From: "Marcus Cooper" <coop85(at)bellsouth.net>
Subject: Putting on the top question
Date: Jan 16, 2006
I am ready to permanently install the top and have a question for those that have completed this stage. I plan to put in a fabric headliner, but haven't quite picked out the color scheme/material. The plans recommend painting/installing liners prior to putting on the lid, but that would cause me a significant delay (and I'm not terribly patient when it comes to big progress moments like this). Am I going to really regret not doing certain prep work, or is it a minor inconvenience to do later. One other thing I noted that is causing me to go this direction, it looks like I'll just be scratching the paint even more around the forward bulkhead during the final install so I'm hesitant to get too far on the finish work. Thanks, Marcus 40286 - It's really starting to look like an airplane! ________________________________________________________________________________
From: <millstees(at)ameritech.net>
Subject: Subaru H-6 Eggenfellner conversion
Date: Jan 16, 2006
Is anoyne out there planning an Eggenfellner Subaru H-6 Engine? If so, i would like to talk with you off system/line. Please give me a shout at millstees(at)ameritech.net. Thanks Steve Mills 40486, just about to start wings ----- Original Message ----- From: "zackrv8" <zackrv8(at)verizon.net> Sent: Saturday, January 14, 2006 9:42 PM Subject: RV10-List: Re: Trim Tab Cable Anchor Bracket > > Contact Dave at 302-437-6087. He made up a bunch of Trim Tab Cable Anchor Brackets with the new 15 degree angle. Again, this bracket is CNC milled from 6061 billet. Dave said it is 3 times stronger than Vans' part. > > Zack > > > [quote="Dick Sipp"]Zack: > ? > Please re-post Dave's contact info for ordering. > ? > Thanks > ? > Dick Sipp > 40065 > do not achieve > > > --- > > > -------- > RV8 #80125 > RV10 # 40512 > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=4058#4058 > > ________________________________________________________________________________
Date: Jan 16, 2006
From: Tim Lewis <Tim_Lewis(at)msm.umr.edu>
Subject: Inexpensive RV-10 Cabin Door Lock
Listers, I've fabricated a pretty inexpensive cabin door lock for my RV-10. It seems to work well. Photos and text are at my web page, <http://home.earthlink.net/~timrv6a>. Scroll down near the bottom, and click the "Door Locks" link. Tim -- Tim Lewis -- HEF (Manassas, VA) RV-6A N47TD -- 830 hrs RV-10 #40059 under construction ________________________________________________________________________________
Date: Jan 16, 2006
From: Larry Rosen <LarryRosen(at)comcast.net>
Subject: Re: Inexpensive RV-10 Cabin Door Lock
I like the solution. Now where are you going to get the 3rd lock for the passenger side? Another door lock solution is by Palle Olesen here <http://www.rv10.dk/> to the bottom of the page. Not as simple as Tim's. Larry Rosen #40356 <http://lrosen.nerv10.com> Tim Lewis wrote: > > Listers, > > I've fabricated a pretty inexpensive cabin door lock for my RV-10. It > seems to work well. > > Photos and text are at my web page, > <http://home.earthlink.net/~timrv6a>. Scroll down near the bottom, > and click the "Door Locks" link. > > Tim ________________________________________________________________________________
From: "Marcus Cooper" <coop85(at)bellsouth.net>
Subject: Inexpensive RV-10 Cabin Door Lock
Date: Jan 16, 2006
I had the same thought. One possibility would be to have a simple lock on the inside (2x4 against the handle ;) ) and only have a true external accessible lock on the pilot's side. Marcus I like the solution. Now where are you going to get the 3rd lock for the passenger side? Another door lock solution is by Palle Olesen here <http://www.rv10.dk/> to the bottom of the page. Not as simple as Tim's. Larry Rosen #40356 <http://lrosen.nerv10.com> Tim Lewis wrote: > > Listers, > > I've fabricated a pretty inexpensive cabin door lock for my RV-10. It > seems to work well. > > Photos and text are at my web page, > <http://home.earthlink.net/~timrv6a>. Scroll down near the bottom, > and click the "Door Locks" link. > > Tim ________________________________________________________________________________
From: TimRvator(at)comcast.net (Tim_Lewis(at)msm.umr.edu)
Subject: Re: Inexpensive RV-10 Cabin Door Lock
Date: Jan 17, 2006
-------------- Original message -------------- From: Larry Rosen LarryRosen(at)comcast.net > I like the solution. Now where are you going to get the 3rd lock for > the passenger side? I plan to lock the passenger door from inside only -- no external lock. One very simple method would be to drill a pair of vertically-oriented holes through the interior door handle on the forward, outboard corner. To lock the door, drop a bolt or nail thru the hole pair. This would prevent the latch from being pressed, so the handle could not be rotated. Tim Lewis RV-6 N47TD -- 830 hrs RV-10 N31TD (reserved) -------------- Original message -------------- From: Larry Rosen LarryRosen(at)comcast.net I like the solution. Now where are you going to get the 3rd lock for the passenger side? I plan to lock the passenger door from inside only -- no external lock. One very simple method would be to drill a pair of vertically-oriented holes through the interior door handle on the forward, outboard corner. To lock the door, drop a bolt or nail thru the hole pair. This would prevent the latch from being pressed, so the handle could not be rotated. Tim Lewis RV-6 N47TD -- 830 hrs RV-10 N31TD (reserved) ________________________________________________________________________________
Subject: Putting on the top question
Date: Jan 17, 2006
From: "Condrey, Bob (US SSA)" <bob.condrey(at)baesystems.com>
Marcus, I would do as much sanding/filling on the top interior as possible before installing permanently. If you're going to paint the interior top, I'd also do that before installing. If you're going with a headliner and the surface prep is finished, it won't be too bad to install later. You will be dealing with Proseal (aft cabin top to tailcone interface), epoxy (door frame to cabin side interface + misc), window adhesive and some interior paint after installing the top - lot's of opportunity for a headliner to get damaged. It's probably easier to avoid than protect. Bob #40105 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Marcus Cooper Sent: Monday, January 16, 2006 5:39 PM Subject: RV10-List: Putting on the top question I am ready to permanently install the top and have a question for those that have completed this stage. I plan to put in a fabric headliner, but haven't quite picked out the color scheme/material. The plans recommend painting/installing liners prior to putting on the lid, but that would cause me a significant delay (and I'm not terribly patient when it comes to big progress moments like this). Am I going to really regret not doing certain prep work, or is it a minor inconvenience to do later. One other thing I noted that is causing me to go this direction, it looks like I'll just be scratching the paint even more around the forward bulkhead during the final install so I'm hesitant to get too far on the finish work. Thanks, Marcus 40286 - It's really starting to look like an airplane! ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: Re: Inexpensive RV-10 Cabin Door Lock
Date: Jan 17, 2006
About those locks with identical keys. Some one has already posted several months ago about a source in WA. I bought three packages with two locks in each all identically keyed for $20 total. Identical to the aviation lock except the retaining washer for the inside. We will fab a washer or glue the locknut in place. ----- Original Message ----- From: Tim_Lewis(at)msm.umr.edu To: rv10-list(at)matronics.com Sent: Tuesday, January 17, 2006 6:25 AM Subject: Re: RV10-List: Inexpensive RV-10 Cabin Door Lock -------------- Original message -------------- From: Larry Rosen LarryRosen(at)comcast.net > I like the solution. Now where are you going to get the 3rd lock for > the passenger side? I plan to lock the passenger door from inside only -- no external lock. One very simple method would be to drill a pair of vertically-oriented holes through the interior door handle on the forward, outboard corner. To lock the door, drop a bolt or nail thru the hole pair. This would prevent the latch from being pressed, so the handle could not be rotated. Tim Lewis RV-6 N47TD -- 830 hrs RV-10 N31TD (reserved) ________________________________________________________________________________
Date: Jan 17, 2006
From: Tim Olson <Tim(at)MyRV10.com>
Subject: The ultimate door latch
This a.m. I had something WAY cool in my inbox. There is a place that saw the need for a better RV-10 latch system and they sent me and a couple other builders some photos. I asked if I could repost to the list and got the green light, so here you go. I only wish I had known about these while I was doing the doors, but now I'll just fly as-is and then this summer see if I can retrofit these. Here's a link on my site for those who don't get the individual emails: http://www.myrv10.com/miscphotos/DoorLatch/cosslatch.html I can't see it getting any better than this. -- Tim Olson -- RV-10 #40170 --------------- Hi We have developed door latches to replace the existing Van's doorlocks. They have flush handles on the outside and low profile on the inside with an over centre lock. They latches for the RV10 cost US$350 per side. Please see attached photos. For any inquiries please email us on info(at)cossaviation.com. Please let us know if you would like to be subscribed to our Newsletter. Ashley ________________________________________________________________________________
From: "Bill and Tami Britton" <william(at)gbta.net>
Subject: Re: The ultimate door latch
Date: Jan 17, 2006
Those are awesome. A little pricey but not much when you compare it to the total cost of the project, I guess. Just last night I was looking over some of the builder websites at interiors and hoping that someone would come up with a better looking/functioning door handle than the stock vans pieces. I guess my wish came true. Now, onto the bigger wishes..... Bill Britton RV-10 Elevators/deburring tailcone parts #40137 ----- Original Message ----- From: "Tim Olson" <Tim(at)MyRV10.com> Sent: Tuesday, January 17, 2006 8:45 AM Subject: RV10-List: The ultimate door latch > This a.m. I had something WAY cool in my inbox. There > is a place that saw the need for a better RV-10 latch > system and they sent me and a couple other > builders some photos. I asked if I could repost > to the list and got the green light, so here you go. > I only wish I had known about these while I was doing > the doors, but now I'll just fly as-is and then > this summer see if I can retrofit these. > > Here's a link on my site for those who don't get the > individual emails: > > http://www.myrv10.com/miscphotos/DoorLatch/cosslatch.html > > I can't see it getting any better than this. > > -- > Tim Olson -- RV-10 #40170 > > > --------------- > Hi > > We have developed door latches to replace the existing Van's doorlocks. > > They have flush handles on the outside and low profile on the inside > with an over centre lock. > > They latches for the RV10 cost US$350 per side. > > Please see attached photos. > > For any inquiries please email us on info(at)cossaviation.com. Please let > us know if you would like to be subscribed to our Newsletter. > > Ashley > -------------- > > ________________________________________________________________________________
Subject: The ultimate door latch
Date: Jan 17, 2006
From: "Bobby J. Hughes" <bhughes(at)qnsi.net>
For $350 it should provide a method to lock the doors. IMHP Bobby 40116 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Tim Olson Sent: Tuesday, January 17, 2006 8:45 AM Subject: RV10-List: The ultimate door latch This a.m. I had something WAY cool in my inbox. There is a place that saw the need for a better RV-10 latch system and they sent me and a couple other builders some photos. I asked if I could repost to the list and got the green light, so here you go. I only wish I had known about these while I was doing the doors, but now I'll just fly as-is and then this summer see if I can retrofit these. Here's a link on my site for those who don't get the individual emails: http://www.myrv10.com/miscphotos/DoorLatch/cosslatch.html I can't see it getting any better than this. -- Tim Olson -- RV-10 #40170 --------------- Hi We have developed door latches to replace the existing Van's doorlocks. They have flush handles on the outside and low profile on the inside with an over centre lock. They latches for the RV10 cost US$350 per side. Please see attached photos. For any inquiries please email us on info(at)cossaviation.com. Please let us know if you would like to be subscribed to our Newsletter. Ashley ________________________________________________________________________________
Date: Jan 17, 2006
From: Rick <ricksked(at)earthlink.net>
Subject: The ultimate door latch
For $350, I wish I had an affiliation with them.... They know these don't need to be TSO'd right? Rick S. 40185 Fuselage ________________________________________________________________________________
Date: Jan 17, 2006
From: Tim Olson <Tim(at)MyRV10.com>
Subject: ECI Titan Cylinders Not Affected
I just received email clarification from ECI regarding the current 1/2006 issue affecting Classic Cast cylinders. I wanted to verify that Titan cylinders are not affected. They verified that this is true. So, my new Aerosport IO-540 and all others built with new ECI Titan Cylinders should not be affected by any issues currently known. I thought this might be good news/info. to post to the group. Tim -- Tim Olson -- RV-10 #40170 ________________________________________________________________________________
Date: Jan 17, 2006
From: "William" <wcurtis(at)core.com>
Subject: Re: The ultimate door latch
>Those are awesome. A little pricey but not much when you >compare it to the total cost of the project, I guess. Yes, when you consider the total cost of the project it amounts to only about 1/2 of 1% of the final cost. Percentage wise, this is high for such a component. Looking at it that way it is small, however US$350 per side, $700 per plane without a lock is a bit pricey IMHO. Maybe door handles for Mooneys are as pricey, but there is the added burden of certification. Just as a comparison, a certified Andair fuel valve is about $300. I don't doubt that this hardware is of high quality, however worth it? Some will think so, but I think many will not. William Curtis http://wcurtis.nerv10.com/ ________________________________________________________________________________
From: "Paul Walter" <pdwalter(at)bigpond.net.au>
Subject: Cabin Doors
Date: Jan 18, 2006
While on the subject of cabin doors, i've noticed that the 10 door seems to feel flimsy, it does not feel as stable or solid as perhaps that of a Cirrus. I realize weight is a factor. Any thoughts Regards - Paul Walter ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: Re: The ultimate door latch
Date: Jan 17, 2006
Other than being pricey; sending the money beyond USA borders is risky ; Ask the people who have dealt with the Subaru engine supplier in Canada. ----- Original Message ----- From: William To: RV10-List(at)matronics.com Sent: Tuesday, January 17, 2006 4:28 PM Subject: RV10-List: Re: The ultimate door latch >Those are awesome. A little pricey but not much when you >compare it to the total cost of the project, I guess. Yes, when you consider the total cost of the project it amounts to only about 1/2 of 1% of the final cost. Percentage wise, this is high for such a component. Looking at it that way it is small, however US$350 per side, $700 per plane without a lock is a bit pricey IMHO. Maybe door handles for Mooneys are as pricey, but there is the added burden of certification. Just as a comparison, a certified Andair fuel valve is about $300. I don't doubt that this hardware is of high quality, however worth it? Some will think so, but I think many will not. William Curtis http://wcurtis.nerv10.com/ ________________________________________________________________________________
From: "Sean Blair" <seanblair(at)adelphia.net>
Subject: Stainless steel
Date: Jan 17, 2006
Hey everyone, I'm getting close to working on the firewall and wonder if there is anything different about the deburring process. Do I still use the same Scotchbrite wheels and other stuff? Thanks, Sean Blair #40225 ________________________________________________________________________________
Subject: terminal strips
Date: Jan 17, 2006
From: "Tim Dawson-Townsend" <Tdawson(at)avidyne.com>
ALLCON: I was planning on making some of our avionics wiring a little modular by using some terminal strips. I wanted to use something a little more sophisticated than just the exposed-screw-head type of terminal strips, but haven't found anything good yet in the Mouser catalog. Anyone got any suggestions? TDT 40025 ________________________________________________________________________________
From: "Noel & Yoshie Simmons" <noel(at)blueskyaviation.net>
Subject: terminal strips
Date: Jan 17, 2006
EDMO has grounding blocks from 15-37 pin. Noel 325HP flying FAST building more!!! www.blueskyaviation.net -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Tim Dawson-Townsend Sent: Tuesday, January 17, 2006 7:28 PM Subject: RV10-List: terminal strips ALLCON: I was planning on making some of our avionics wiring a little modular by using some terminal strips. I wanted to use something a little more sophisticated than just the exposed-screw-head type of terminal strips, but haven't found anything good yet in the Mouser catalog. Anyone got any suggestions? TDT 40025 ________________________________________________________________________________
Date: Jan 17, 2006
From: Sam Marlow <sam.marlow(at)adelphia.net>
Subject: Re: Windows
I was certain I read about someone, somehow, making the Van's window glue thick as peanut butter, so it would be easier to handle. Harris, Jeremy P wrote: > We haven't used West epoxy to install the windows. Not that far yet. > Will probably consider the Lancair stuff referenced below... > > In general - the West System epoxy is a pretty good structural > adhesive. However, there are lots of them out there with different > characteristics. Some epoxies allow you to mix different ratios of > hardener and resin to get cures as hard as a rock or pliable as > rubber. Adding a matrix like cotton flocks just makes the epoxy less > prone to cracking. However, the finish isn't as nice as with micro > balloons but you trade finish for strength. The note about expansion > and contraction of the plexi is definitely worth considering... > > > Jeremy P. Harris > Integrated Missile Defense > BMDS Architectures Lab > > The Boeing Company > Washington, DC > Desk: (703) 414-6057 Dept: AV-2L-B27T > Cell: (703) 627-6500 > Fax: (703) 414-6372 > MC: 793C-G007 > Office: 825B > > > > From: Sam Marlow [mailto:sam.marlow(at)adelphia.net] > Sent: Monday, January 09, 2006 9:09 AM > To: rv10-list(at)matronics.com > Subject: Re: RV10-List: Windows > > Did you use the epoxy with the flocked cotton to install the windows? > Is that all that is used to thicken the epoxy, so it doesn't run? Will > it work with Van's window glue, or should I just use the West System > epoxy, and return the window glue to Van's? > > Harris, Jeremy P wrote: > >> >>Another good epoxy out there is West Systems - really easy to use and is >>available at most marine supplies. The hardener comes in fast (30 min), >>slow (2hrs), and really slow (4-8hrs). Micro balloons and cotton flox >>seems to be great for thickening up. Micro balloons work well for >>filleting. Cotton worked well for strengthening joints. >> >> >>Jeremy P. Harris >>Integrated Missile Defense >>BMDS Architectures Lab >> >>The Boeing Company >>Washington, DC >>Desk: (703) 414-6057 Dept: AV-2L-B27T >>Cell: (703) 627-6500 >>Fax: (703) 414-6372 >>MC: 793C-G007 >>Office: 825B >> >> >>-----Original Message----- >>From: Jesse Saint [mailto:jesse(at)itecusa.org] >>Sent: Friday, January 06, 2006 12:18 PM >>To: rv10-list(at)matronics.com >>Subject: RE: RV10-List: Windows >> >> >>We used micro balloons or flocked cotton fiber, but we didn't use Van's >>recommended glue. We used something that a Lancair builder recommended. >>It is called FE6026 Parts A & B (part #02-00043). It seems to work >>really well and is much easier to deal with, from what I hear, than the >>stuff that Van's sells. >> >>Jesse Saint >>I-TEC, Inc. >>jesse(at)itecusa.org >>www.itecusa.org >>Fax: 815-377-3694 >> >>I am in Ecuador until May, 2006. If you have questions regarding I-TEC, >>please call the office at 352-465-4545. If you would like to talk to >>me, please call me at 352-505-1899. This number won't always be on, but >>it has voicemail that will get to me in Ecuador. >> >>-----Original Message----- >>From: owner-rv10-list-server(at)matronics.com >>[mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Sam Marlow >>Sent: Friday, January 06, 2006 10:31 AM >>To: rv10-list(at)matronics.com >>Subject: RV10-List: Windows >> >> >>I remember reading a post about someone thickening the glue for the >>windows, making it like peanut butter. Anybody recall what was used? >>Sam Marlow >>Fuse RV10 >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> ________________________________________________________________________________
Date: Jan 17, 2006
From: Sam Marlow <sam.marlow(at)adelphia.net>
Subject: Re: Windows
But what about the windshield, it's epoxied in with several layers of glass cloth to the boot cowl. Aren't all RV windshield attached the same way? John Gonzalez wrote: > > I think the contraction and expansion issue is everything with regards > to canopies, they expand and contract a HUGE amount. > > John > > >> From: "Harris, Jeremy P" <jeremy.p.harris(at)boeing.com> >> Reply-To: rv10-list(at)matronics.com >> To: >> Subject: RE: RV10-List: Windows >> Date: Wed, 11 Jan 2006 12:13:47 -0800 >> >> We haven't used West epoxy to install the windows. Not that far yet. >> Will probably consider the Lancair stuff referenced below... >> >> In general - the West System epoxy is a pretty good structural adhesive. >> However, there are lots of them out there with different >> characteristics. Some epoxies allow you to mix different ratios of >> hardener and resin to get cures as hard as a rock or pliable as rubber. >> Adding a matrix like cotton flocks just makes the epoxy less prone to >> cracking. However, the finish isn't as nice as with micro balloons but >> you trade finish for strength. The note about expansion and contraction >> of the plexi is definitely worth considering... >> >> >> Jeremy P. Harris >> Integrated Missile Defense >> BMDS Architectures Lab >> >> The Boeing Company >> Washington, DC >> Desk: (703) 414-6057 Dept: AV-2L-B27T >> Cell: (703) 627-6500 >> Fax: (703) 414-6372 >> MC: 793C-G007 >> Office: 825B >> >> >> >> ________________________________ >> >> From: Sam Marlow [mailto:sam.marlow(at)adelphia.net] >> Sent: Monday, January 09, 2006 9:09 AM >> To: rv10-list(at)matronics.com >> Subject: Re: RV10-List: Windows >> >> >> Did you use the epoxy with the flocked cotton to install the windows? Is >> that all that is used to thicken the epoxy, so it doesn't run? Will it >> work with Van's window glue, or should I just use the West System epoxy, >> and return the window glue to Van's? >> >> Harris, Jeremy P wrote: >> >> >> >> >> Another good epoxy out there is West Systems - really easy to >> use and is >> available at most marine supplies. The hardener comes in fast >> (30 min), >> slow (2hrs), and really slow (4-8hrs). Micro balloons and >> cotton flox >> seems to be great for thickening up. Micro balloons work well >> for >> filleting. Cotton worked well for strengthening joints. >> >> >> Jeremy P. Harris >> Integrated Missile Defense >> BMDS Architectures Lab >> >> The Boeing Company >> Washington, DC >> Desk: (703) 414-6057 Dept: AV-2L-B27T >> Cell: (703) 627-6500 >> Fax: (703) 414-6372 >> MC: 793C-G007 >> Office: 825B >> >> >> -----Original Message----- >> From: Jesse Saint [mailto:jesse(at)itecusa.org] >> Sent: Friday, January 06, 2006 12:18 PM >> To: rv10-list(at)matronics.com >> Subject: RE: RV10-List: Windows >> >> >> >> We used micro balloons or flocked cotton fiber, but we didn't >> use Van's >> recommended glue. We used something that a Lancair builder >> recommended. >> It is called FE6026 Parts A & B (part #02-00043). It seems to >> work >> really well and is much easier to deal with, from what I hear, >> than the >> stuff that Van's sells. >> >> Jesse Saint >> I-TEC, Inc. >> jesse(at)itecusa.org >> www.itecusa.org >> Fax: 815-377-3694 >> >> I am in Ecuador until May, 2006. If you have questions >> regarding I-TEC, >> please call the office at 352-465-4545. If you would like to >> talk to >> me, please call me at 352-505-1899. This number won't always be >> on, but >> it has voicemail that will get to me in Ecuador. >> >> -----Original Message----- >> From: owner-rv10-list-server(at)matronics.com >> [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Sam >> Marlow >> Sent: Friday, January 06, 2006 10:31 AM >> To: rv10-list(at)matronics.com >> Subject: RV10-List: Windows >> >> >> >> I remember reading a post about someone thickening the glue for >> the >> windows, making it like peanut butter. Anybody recall what was >> used? >> Sam Marlow >> Fuse RV10 >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> > > > http://www.matronics.com/Navigator?RV10-List > > ________________________________________________________________________________
From: "ddddsp1(at)juno.com" <ddddsp1(at)juno.com>
Date: Jan 18, 2006
Subject: Re: Inexpensive RV-10 Cabin Door Lock
Tim, Can you give the dimensions of your LOCK for the RV 10 door? Size of hole in door.........length of cam lock........length of locking bar..............etc. I have seen several locks like this on office furniture.........desk drawers, file cabinets, curio cabinets........etc. Thanks, DEAN Tim, Can you give the dimensions of your LOCK for the RV 10 door? Size of hole in door.........length of cam lock........length of locking bar..............etc. I have seen several locks like this on office furniture.........desk drawers, file cabinets, curio cabinets........etc. Thanks, DEAN ________________________________________________________________________________
From: "ddddsp1(at)juno.com" <ddddsp1(at)juno.com>
Date: Jan 18, 2006
Subject: Re: Inexpensive RV-10 Cabin Door Lock
Sorry,,,,,,,,forgot to include the website on my previous reply. http://www.mrlock.com/eshop/locks/mfg/esp/ulrcam.html?mv_pc=3Dgo_camlk# DEAN Sorry,,,,,,,,forgot to include the website on my previous reply. http://www.mrlock.com/eshop/locks/mfg/esp/ulrcam.html?mv_pc=3Dgo_camlk# DEAN ________________________________________________________________________________
Date: Jan 17, 2006
From: Sean Stephens <schmoboy(at)cox.net>
Subject: Re: Inexpensive RV-10 Cabin Door Lock
I mentioned this a while ago on the list, but wasn't sure if it would work for a door lock. I'm not familiar with Zinc in relation to corrosion, so not sure about that. I was planning on attempting to use this for the baggage door lock, but it may be reasonable for a door lock also? I like the idea of a combination as opposed to a key as I am prone to loosing them. :) <http://www.rockler.com/ecom7/product_details.cfm?&offerings_id=11231> Comments? -Sean #40303 (Not far enough along to think *too* hard about locks yet) http://rv10.stephensville.com ddddsp1(at)juno.com wrote: > > Sorry,,,,,,,,forgot to include the website on my previous reply. > > http://www.mrlock.com/eshop/locks/mfg/esp/ulrcam.html?mv_pc=go_camlk# > > > > DEAN > > > ________________________________________________________________________________
From: "Bill and Tami Britton" <william(at)gbta.net>
Subject: Proseal
Date: Jan 18, 2006
My first bout with the proseal went pretty good. Not near as bad as I was expecting after some of the conversations on the lists. Just one question though. How do I know when it is done "curing"??? Does it stay rubbery or does it harden??? I've got one trailing edge skin that got a little wavy when edge rolling it and I want to be sure the proseal is fully cured before removing the clamps from it (don't want the proseal coming loose and letting the skin pillow up) Sorry for the lame question, Bill Britton RV-10 Elevators/deburring tailcone ________________________________________________________________________________
Date: Jan 17, 2006
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Re: Proseal
Bill, Pro Seal never gets 'hard' is stays a rubbery-like texture, but it does get to a point where it is not plyable and is not able to be deformed without returning to its 'cured' state. the curing time depends on how much catalyst you mixed with it, how thouroughly it was mixed, and the temperature in which it cures. If it cured @ room temperature (70 degrees +) I would wait AT LEAST 24 hours before removing any clamps, and preferrably, 48 hrs. If it cured at a cooler temperature I would extend the time considerably (e.g. when leak testing my fuel tanks I waited 3+ weeks to make sure everytning was cured befor applying any pressure) 9OK so it helped that i had lots of other things to do in the meantime). Deems Davis # 406 Wings http://deemsrv10.com/ Bill and Tami Britton wrote: > My first bout with the proseal went pretty good. Not near as bad as I > was expecting after some of the conversations on the lists. Just one > question though. How do I know when it is done "curing"??? Does it > stay rubbery or does it harden??? I've got one trailing edge skin > that got a little wavy when edge rolling it and I want to be sure the > proseal is fully cured before removing the clamps from it (don't want > the proseal coming loose and letting the skin pillow up) > > Sorry for the lame question, > Bill Britton > RV-10 Elevators/deburring tailcone ________________________________________________________________________________
Date: Jan 17, 2006
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Re: Inexpensive RV-10 Cabin Door Lock
I like the combination lock idea, as I share in the lost-key syndrome. It appears that the lock protrudes quite away out from the surface, and that's a bit of a turnoff for me. don't have a clue as to zinc's corrosive properties. Deems Davis # 406 Wings (Fuse arrived today !!!!!!!! :-) ) http://deemsrv10.com/ Sean Stephens wrote: > > I mentioned this a while ago on the list, but wasn't sure if it would > work for a door lock. I'm not familiar with Zinc in relation to > corrosion, so not sure about that. I was planning on attempting to > use this for the baggage door lock, but it may be reasonable for a > door lock also? I like the idea of a combination as opposed to a key > as I am prone to loosing them. :) > > <http://www.rockler.com/ecom7/product_details.cfm?&offerings_id=11231> > > Comments? > > -Sean #40303 (Not far enough along to think *too* hard about locks yet) > http://rv10.stephensville.com > > > ddddsp1(at)juno.com wrote: > >> >> Sorry,,,,,,,,forgot to include the website on my previous reply. >> >> http://www.mrlock.com/eshop/locks/mfg/esp/ulrcam.html?mv_pc=go_camlk# >> >> >> >> DEAN >> >> >> > > > http://www.matronics.com/Navigator?RV10-List > > ________________________________________________________________________________
From: "Henkjan van der Zouw" <henkjan(at)zme.nl>
Subject: Re: The ultimate door latch
Date: Jan 18, 2006
I own a small precision machining company in Holland and the kind of messages as the latest below triggers me to make a post and keeps me from developing parts like a doorlock and sell it for use by other builders also, I will however design a doorlock for my own project because it's a necessity over here, if there are people who don't have problems paying money outside the USA, as for myself, I have to buy most of the parts outside my country (read USA) and being interested in having affordable doorlocks (say 100 till 150 Euro per set) they can contact me, the more I can make the cheaper they will be. Henkjan van der Zouw 40355 Sorry for the somewhat strong words but there still are honest people around.. www.zme.nl <http://www.zme.nl/> http://www.kitlog.com/users/index.php?user=phzme <http://www.kitlog.com/users/index.php?user=phzme&project=1> &project=1 -----Oorspronkelijk bericht----- Van: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] Namens David McNeill Verzonden: woensdag 18 januari 2006 2:46 Aan: rv10-list(at)matronics.com Onderwerp: Re: RV10-List: Re: The ultimate door latch Other than being pricey; sending the money beyond USA borders is risky ; Ask the people who have dealt with the Subaru engine supplier in Canada. ----- Original Message ----- From: William <mailto:wcurtis(at)core.com> Sent: Tuesday, January 17, 2006 4:28 PM Subject: RV10-List: Re: The ultimate door latch >Those are awesome. A little pricey but not much when you >compare it to the total cost of the project, I guess. Yes, when you consider the total cost of the project it amounts to only about 1/2 of 1% of the final cost. Percentage wise, this is high for such a component. Looking at it that way it is small, however US$350 per side, $700 per plane without a lock is a bit pricey IMHO. Maybe door handles for Mooneys are as pricey, but there is the added burden of certification. Just as a comparison, a certified Andair fuel valve is about $300. I don't doubt that this hardware is of high quality, however worth it? Some will think so, but I think many will not. William Curtis http://wcurtis.nerv10.com/ ________________________________________________________________________________
Date: Jan 18, 2006
From: Scott Lewis <rv10(at)tpg.com.au>
Subject: Re: The ultimate door latch
G'day, I know the feeling. The amount of money I have dispatched overseas, mostly to the US, is more than I care to admit to. I, for one, would be interested in what you can offer. Kind Regards, Scott Lewis RV-10 40172 Adelaide, South Australia Henkjan van der Zouw wrote: > I own a small precision machining company in Holland and the kind of > messages as the latest below triggers me to make a post and keeps me > from developing parts like a doorlock and sell it for use by other > builders also, I will however design a doorlock for my own project > because its a necessity over here, if there are people who dont have > problems paying money outside the USA, as for myself, I have to buy most > of the parts outside my country (read USA) and being interested in > having affordable doorlocks (say 100 till 150 Euro per set) they can > contact me, the more I can make the cheaper they will be. > > > > Henkjan van der Zouw 40355 > ________________________________________________________________________________
Subject: Fire Wall Connectors
Date: Jan 18, 2006
From: "Harris, Jeremy P" <jeremy.p.harris(at)boeing.com>
Anyone find a good supplier for high temp, environmentally rated, vibration rated, firewall circular bulkhead mount connectors? I'm thinking Amphenol but a little wary of the price per connector ($100+ ea). Any recommendations? We presently have some plastic AMP connectors but they are only rated to 300 degrees F and are not environmentally sealed. I'm looking for 16 contacts per circular connector, #18 wire each. Anyone have any good ideas? Jeremy P. Harris Integrated Missile Defense BMDS Architectures Lab The Boeing Company Washington, DC Desk: (703) 414-6057 Dept: AV-2L-B27T Cell: (703) 627-6500 Fax: (703) 414-6372 MC: 793C-G007 Office: 825B ________________________________________________________________________________
From: Dan Masys <dmasys(at)cox.net>
Subject: Re: The ultimate door latch
Date: Jan 18, 2006
Go for it, Henkjan. In an Internet-enabled global economy, if you "build a better mousetrap" and sell it at a reasonable price, word spreads very quickly. And the community of talented RV builders has no geopolitical boundaries. Seems to me that, in their drive to make things simple, Van's made those door handles a little too simple. They just look plain ugly and out of character with the rest of the technology in the airframe. If you've got a more elegant locking design for the price you mention, count me in. -Dan Masys 70238 and 40448 Tailcone done; QB fuse and wings arrive next week. > From: "Henkjan van der Zouw" <henkjan(at)zme.nl> > Date: 2006/01/18 Wed AM 02:38:33 EST > To: > Subject: RE: RV10-List: Re: The ultimate door latch > > I own a small precision machining company in Holland and the kind of > messages as the latest below triggers me to make a post and keeps me > from developing parts like a doorlock and sell it for use by other > builders also, I will however design a doorlock for my own project > because it's a necessity over here, if there are people who don't have > problems paying money outside the USA, as for myself, I have to buy most > of the parts outside my country (read USA) and being interested in > having affordable doorlocks (say 100 till 150 Euro per set) they can > contact me, the more I can make the cheaper they will be. > > > > Henkjan van der Zouw 40355 > ________________________________________________________________________________
From: "bob.kaufmann" <bob.kaufmann(at)cox.net>
Subject: Re: The ultimate door latch
Date: Jan 18, 2006
I also will take one. The passenger door will only be opened from the inside. Bob K 40125 working on fuselage, finish kit ordered -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dan Masys Sent: Wednesday, January 18, 2006 5:20 AM Subject: RV10-List: Re: The ultimate door latch Go for it, Henkjan. In an Internet-enabled global economy, if you "build a better mousetrap" and sell it at a reasonable price, word spreads very quickly. And the community of talented RV builders has no geopolitical boundaries. Seems to me that, in their drive to make things simple, Van's made those door handles a little too simple. They just look plain ugly and out of character with the rest of the technology in the airframe. If you've got a more elegant locking design for the price you mention, count me in. -Dan Masys 70238 and 40448 Tailcone done; QB fuse and wings arrive next week. > From: "Henkjan van der Zouw" <henkjan(at)zme.nl> > Date: 2006/01/18 Wed AM 02:38:33 EST > To: > Subject: RE: RV10-List: Re: The ultimate door latch > > I own a small precision machining company in Holland and the kind of > messages as the latest below triggers me to make a post and keeps me > from developing parts like a doorlock and sell it for use by other > builders also, I will however design a doorlock for my own project > because it's a necessity over here, if there are people who don't have > problems paying money outside the USA, as for myself, I have to buy most > of the parts outside my country (read USA) and being interested in > having affordable doorlocks (say 100 till 150 Euro per set) they can > contact me, the more I can make the cheaper they will be. > > > > Henkjan van der Zouw 40355 > ________________________________________________________________________________
Subject: Re: The ultimate door latch
Date: Jan 18, 2006
From: "Condrey, Bob (US SSA)" <bob.condrey(at)baesystems.com>
Before too many folks jump on this, let's also remember that Andair is in the UK and many of us do business with them. Bob _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Henkjan van der Zouw Sent: Wednesday, January 18, 2006 1:39 AM Subject: RE: RV10-List: Re: The ultimate door latch I own a small precision machining company in Holland and the kind of messages as the latest below triggers me to make a post and keeps me from developing parts like a doorlock and sell it for use by other builders also, I will however design a doorlock for my own project because it's a necessity over here, if there are people who don't have problems paying money outside the USA, as for myself, I have to buy most of the parts outside my country (read USA) and being interested in having affordable doorlocks (say 100 till 150 Euro per set) they can contact me, the more I can make the cheaper they will be. Henkjan van der Zouw 40355 Sorry for the somewhat strong words but there still are honest people around.... www.zme.nl <http://www.zme.nl/> http://www.kitlog.com/users/index.php?user=3Dphzme&project=3D1 -----Oorspronkelijk bericht----- Van: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] Namens David McNeill Verzonden: woensdag 18 januari 2006 2:46 Aan: rv10-list(at)matronics.com Onderwerp: Re: RV10-List: Re: The ultimate door latch Other than being pricey; sending the money beyond USA borders is risky ; Ask the people who have dealt with the Subaru engine supplier in Canada. ----- Original Message ----- From: William <mailto:wcurtis(at)core.com> To: RV10-List(at)matronics.com Sent: Tuesday, January 17, 2006 4:28 PM Subject: RV10-List: Re: The ultimate door latch >Those are awesome. A little pricey but not much when you >compare it to the total cost of the project, I guess. =09 Yes, when you consider the total cost of the project it amounts to only about 1/2 of 1% of the final cost. Percentage wise, this is high for such a component. Looking at it that way it is small, however US$350 per side, $700 per plane without a lock is a bit pricey IMHO. Maybe door handles for Mooneys are as pricey, but there is the added burden of certification. Just as a comparison, a certified Andair fuel valve is about $300. =09 I don't doubt that this hardware is of high quality, however worth it? Some will think so, but I think many will not. =09 William Curtis http://wcurtis.nerv10.com/ ________________________________________________________________________________
From: "Bill and Tami Britton" <william(at)gbta.net>
Subject: Re: Proseal
Date: Jan 18, 2006
Thanks Deems. That's all I needed to know. I brought the elevators into my house to cure so they re in 70 degree temps. I'll leave them for probably 3 days and check them out. Bill Britton ----- Original Message ----- From: "Deems Davis" <deemsdavis(at)cox.net> Sent: Wednesday, January 18, 2006 12:43 AM Subject: Re: RV10-List: Proseal > > Bill, Pro Seal never gets 'hard' is stays a rubbery-like texture, but it > does get to a point where it is not plyable and is not able to be deformed > without returning to its 'cured' state. the curing time depends on how > much catalyst you mixed with it, how thouroughly it was mixed, and the > temperature in which it cures. If it cured @ room temperature (70 degrees > +) I would wait AT LEAST 24 hours before removing any clamps, and > preferrably, 48 hrs. If it cured at a cooler temperature I would extend > the time considerably (e.g. when leak testing my fuel tanks I waited 3+ > weeks to make sure everytning was cured befor applying any pressure) 9OK > so it helped that i had lots of other things to do in the meantime). > > Deems Davis # 406 > Wings > http://deemsrv10.com/ > > Bill and Tami Britton wrote: > >> My first bout with the proseal went pretty good. Not near as bad as I >> was expecting after some of the conversations on the lists. Just one >> question though. How do I know when it is done "curing"??? Does it stay >> rubbery or does it harden??? I've got one trailing edge skin that got a >> little wavy when edge rolling it and I want to be sure the proseal is >> fully cured before removing the clamps from it (don't want the proseal >> coming loose and letting the skin pillow up) >> Sorry for the lame question, >> Bill Britton >> RV-10 Elevators/deburring tailcone > > > http://www.matronics.com/Navigator?RV10-List > > > ________________________________________________________________________________
Date: Jan 18, 2006
From: Tim Olson <Tim(at)MyRV10.com>
Subject: Re: The ultimate door latch
Just an update for you all... Today I got an email again from them regarding the lock. I posted it on the same page at: http://www.myrv10.com/miscphotos/DoorLatch/cosslatch.html Apparently the latch is lockable, using the standard Van's keylock. With the offering by Henkjan, the competition is heating up, which is a good thing. Anyway, it's worth reading their note. Tim --- Tim Olson -- RV-10 #40170 > Bobby J. Hughes wrote: > >> >> For $350 it should provide a method to lock the doors. IMHP >> >> Bobby >> 40116 >> -----Original Message----- >> From: owner-rv10-list-server(at)matronics.com >> [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Tim Olson >> Sent: Tuesday, January 17, 2006 8:45 AM >> To: RV10 >> Subject: RV10-List: The ultimate door latch >> >> This a.m. I had something WAY cool in my inbox. There is a place that >> saw the need for a better RV-10 latch system and they sent me and a >> couple other builders some photos. I asked if I could repost to the >> list and got the green light, so here you go. >> I only wish I had known about these while I was doing the doors, but now >> I'll just fly as-is and then this summer see if I can retrofit these. >> >> Here's a link on my site for those who don't get the individual emails: >> >> http://www.myrv10.com/miscphotos/DoorLatch/cosslatch.html >> >> I can't see it getting any better than this. >> >> -- >> Tim Olson -- RV-10 #40170 >> >> >> >> >> --------------- >> Hi >> >> We have developed door latches to replace the existing Van's doorlocks. >> >> They have flush handles on the outside and low profile on the inside >> with an over centre lock. >> >> They latches for the RV10 cost US$350 per side. >> >> Please see attached photos. >> >> For any inquiries please email us on info(at)cossaviation.com. Please let >> us know if you would like to be subscribed to our Newsletter. >> >> Ashley >> -------------- >> ________________________________________________________________________________
Subject: FW: RV10 latches - more info
Date: Jan 18, 2006
From: "Condrey, Bob (US SSA)" <bob.condrey(at)baesystems.com>
Here's the response to my door latch inquiry yesterday - not much more info except the statement that they will be locking. I believe that there is truly an opportunity here for somebody to make and sell an improved door latch mechanism that locks. I don't personally think that being overseas is necessarily a barrier to market entry. Many small companies also sell through the large distributors like Aircraft Spruce and even Van's which should ease the mind of anybody with a concern in that area. I just want to see something that's well thought out, reasonably priced and actually available. It seems like there's a large number of items being sold into the homebuilt market that fall short in at least one of these areas... Bob #40105 _____ From: Info Cossaviation [mailto:info(at)cossaviation.com] Sent: Wednesday, January 18, 2006 2:58 AM Subject: RV10 latches - more info Hi The response to our RV10 latch has been amazing, so herewith the answers to all your questions. The photos we sent you were of the prototype latch. We are busy building two RV10s at the moment, and next week, the latches will be fitted. Once they have been fitted, I will be able to send you some more photographs. After that, we will be carrying on any minor adjustments that need to be done. The latches are lockable, and the keylock is made to fit the ignition set that comes from Van's Aircraft. There should be a 2-4 week delivery period, and the price does not include postage, as we are based in South Africa. This week, I will be working on the most economical prices for delivery. Our company provides a building service, specialising in Van's RV range, Rotorway Exec helicopters and the Australian Spitfire Kit. You can check out our website at www.cossaviation.com. We are aware that some of the links etc are not working properly, as we are busy updating the website at the moment. But, you will be able to see some photographs of our previous projects. We are also busy developing an interior kit for RV10s and we have aluminium towbars for RV10s already developed. Thank you once again, for all the interest you have shown in our product. Ashley ________________________________________________________________________________
Date: Jan 18, 2006
From: Rick <ricksked(at)earthlink.net>
Subject: Re: The ultimate door latch
--- MIME Errors - No Plain-Text Section Found --- A message with no text/plain MIME section was received. The entire body of the message was removed. Please resend the email using Plain Text formatting. HOTMAIL is notorious for only including an HTML section in their client's default configuration. If you're using HOTMAIL, please see your email application's settings and switch to a default mail option that uses "Plain Text". --- MIME Errors No Plain-Text Section Found --- ________________________________________________________________________________
Subject: Re: The ultimate door latch
Date: Jan 18, 2006
From: "Lloyd, Daniel R." <LloydDR(at)wernerco.com>
With 100-150 EUR being $120-$185USD, I would be very interested, especially if they were locking and better looking/streamlined then the ones included in the kit. Keep us posted, and I would bet you will get many orders. The RV community on a whole is trustworthy, granted there are some that are not, but I have luckily been able to avoid them. Dan 40269 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Henkjan van der Zouw Sent: Wednesday, January 18, 2006 2:39 AM Subject: RE: RV10-List: Re: The ultimate door latch I own a small precision machining company in Holland and the kind of messages as the latest below triggers me to make a post and keeps me from developing parts like a doorlock and sell it for use by other builders also, I will however design a doorlock for my own project because it's a necessity over here, if there are people who don't have problems paying money outside the USA, as for myself, I have to buy most of the parts outside my country (read USA) and being interested in having affordable doorlocks (say 100 till 150 Euro per set) they can contact me, the more I can make the cheaper they will be. Henkjan van der Zouw 40355 Sorry for the somewhat strong words but there still are honest people around.... www.zme.nl <http://www.zme.nl/> http://www.kitlog.com/users/index.php?user=3Dphzme&project=3D1 -----Oorspronkelijk bericht----- Van: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] Namens David McNeill Verzonden: woensdag 18 januari 2006 2:46 Aan: rv10-list(at)matronics.com Onderwerp: Re: RV10-List: Re: The ultimate door latch Other than being pricey; sending the money beyond USA borders is risky ; Ask the people who have dealt with the Subaru engine supplier in Canada. ----- Original Message ----- From: William <mailto:wcurtis(at)core.com> To: RV10-List(at)matronics.com Sent: Tuesday, January 17, 2006 4:28 PM Subject: RV10-List: Re: The ultimate door latch >Those are awesome. A little pricey but not much when you >compare it to the total cost of the project, I guess. =09 Yes, when you consider the total cost of the project it amounts to only about 1/2 of 1% of the final cost. Percentage wise, this is high for such a component. Looking at it that way it is small, however US$350 per side, $700 per plane without a lock is a bit pricey IMHO. Maybe door handles for Mooneys are as pricey, but there is the added burden of certification. Just as a comparison, a certified Andair fuel valve is about $300. =09 I don't doubt that this hardware is of high quality, however worth it? Some will think so, but I think many will not. =09 William Curtis http://wcurtis.nerv10.com/ ________________________________________________________________________________
From: "Mike Howe" <mikemb(at)aros.net>
Subject: Re: The ultimate door latch
Date: Jan 18, 2006
Keep up the good work. I see that from your builder's log that you have come up with some other ideas like the spacer between the elevator horn, Though it has been awhile I remember that one as being no fun and your idea sounds much better. I have finished my wings and Tailcone and have got a good Start on my Fuselage. My website is at www.etigerrr.com <http://www.etigerrr.com/> Mike -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Lloyd, Daniel R. Sent: Wednesday, January 18, 2006 8:14 AM Subject: RE: RV10-List: Re: The ultimate door latch With 100-150 EUR being $120-$185USD, I would be very interested, especially if they were locking and better looking/streamlined then the ones included in the kit. Keep us posted, and I would bet you will get many orders. The RV community on a whole is trustworthy, granted there are some that are not, but I have luckily been able to avoid them. Dan 40269 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Henkjan van der Zouw Sent: Wednesday, January 18, 2006 2:39 AM Subject: RE: RV10-List: Re: The ultimate door latch I own a small precision machining company in Holland and the kind of messages as the latest below triggers me to make a post and keeps me from developing parts like a doorlock and sell it for use by other builders also, I will however design a doorlock for my own project because it's a necessity over here, if there are people who don't have problems paying money outside the USA, as for myself, I have to buy most of the parts outside my country (read USA) and being interested in having affordable doorlocks (say 100 till 150 Euro per set) they can contact me, the more I can make the cheaper they will be. Henkjan van der Zouw 40355 Sorry for the somewhat strong words but there still are honest people around.. www.zme.nl <http://www.zme.nl/> http://www.kitlog.com/users/index.php?user=phzme <http://www.kitlog.com/users/index.php?user=phzme&project=1> &project=1 -----Oorspronkelijk bericht----- Van: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] Namens David McNeill Verzonden: woensdag 18 januari 2006 2:46 Aan: rv10-list(at)matronics.com Onderwerp: Re: RV10-List: Re: The ultimate door latch Other than being pricey; sending the money beyond USA borders is risky ; Ask the people who have dealt with the Subaru engine supplier in Canada. ----- Original Message ----- From: William <mailto:wcurtis(at)core.com> Sent: Tuesday, January 17, 2006 4:28 PM Subject: RV10-List: Re: The ultimate door latch >Those are awesome. A little pricey but not much when you >compare it to the total cost of the project, I guess. Yes, when you consider the total cost of the project it amounts to only about 1/2 of 1% of the final cost. Percentage wise, this is high for such a component. Looking at it that way it is small, however US$350 per side, $700 per plane without a lock is a bit pricey IMHO. Maybe door handles for Mooneys are as pricey, but there is the added burden of certification. Just as a comparison, a certified Andair fuel valve is about $300. I don't doubt that this hardware is of high quality, however worth it? Some will think so, but I think many will not. William Curtis http://wcurtis.nerv10.com/ ________________________________________________________________________________
From: Dan Masys <dmasys(at)cox.net>
Subject: Insurance quote
Date: Jan 18, 2006
Point well taken about shopping around about any form of insurance. Never had builder's insurance, so can't comment on what might be going on with insurers for that type. I can say that with the first annual NationAir renewal of my policy after the airplane started flying, the insurance premium dropped from $760 to $724. So I guess occasionally insurance goes down rather than up. -Dan Masys > > Another data point: when dealing with builder's risk insurance I had no > issues the first year. When renewal time came last summer Nationair > quoted a huge price increase (Phoenix stopped writing policies) and was > difficult to deal with. Interestingly I switched to another broker and > got a significantly lower quote for the same coverage from the same > companies. I never spent the time to figure out why the difference. My > conclusion was that Nationair was unwilling and/or unable to work > through the issue at the time. > ________________________________________________________________________________
From: DOUGPFLYRV(at)aol.com
Date: Jan 18, 2006
Subject: Re: The ultimate door latch
I am interested. Doug Preston 40372 ________________________________________________________________________________
From: "John Testement" <jwt(at)roadmapscoaching.com>
Subject: Pitot lines - paper of plastic?
Date: Jan 18, 2006
I am about to run the line to my heated pitot tube (Falcon tube) and want to know if you guys recommend using aluminum or plastic lines to the wing root. What are the pros and cons of each? I think I will probably run plastic from the root to the panel. Also what connectors do I want to be using for both the aluminum tube and plastic tube and what plastic tube should I order? John Testement jwt(at)roadmapscoaching.com 40321 Working on QB fuse ________________________________________________________________________________
From: "Ted on RV list" <ted_french(at)telus.net>
Subject: Trim change during flap extension
Date: Jan 18, 2006
Listers On my RV-6 I added two relays that operated when the flap motor was running. One trimmed nose up, the other ran the trim nose down to compensate for the tendency for the flaps to cause a trim change. They worked very well to cancel out trim changes caused from the flaps being operated. My question is... would this be useful on the RV-10. For those who are flying, do youn experience a significant trim change when the flaps are operated. Ted French RV-10 fuselage ________________________________________________________________________________
Date: Jan 18, 2006
From: Larry Rosen <LarryRosen(at)comcast.net>
Subject: Drill hole in Flap Motor
A 1/16" hole needs to be drilled through the upper lip of the flap motor to accept safety wire. Any hints or tips on the best way to do this? Larry Rosen #40356 <http://lrosen.nerv10.com> ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: Re: The ultimate door latch
Date: Jan 18, 2006
Are you sure you want the left hand door as the only operable from outside??? there are scenarios where in a crash it may be necessary for someone externally to open the right hand door for rescue ----- Original Message ----- From: "bob.kaufmann" <bob.kaufmann(at)cox.net> Sent: Wednesday, January 18, 2006 6:51 AM Subject: RE: RV10-List: Re: The ultimate door latch > > I also will take one. The passenger door will only be opened from the > inside. > > Bob K > 40125 working on fuselage, finish kit ordered > > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dan Masys > Sent: Wednesday, January 18, 2006 5:20 AM > To: rv10-list(at)matronics.com > Subject: RV10-List: Re: The ultimate door latch > > > Go for it, Henkjan. In an Internet-enabled global economy, if you "build > a > better mousetrap" and sell it at a reasonable price, word spreads very > quickly. And the community of talented RV builders has no geopolitical > boundaries. > > Seems to me that, in their drive to make things simple, Van's made those > door handles a little too simple. They just look plain ugly and out of > character with the rest of the technology in the airframe. If you've got > a > more elegant locking design for the price you mention, count me in. > > -Dan Masys > 70238 and 40448 > Tailcone done; QB fuse and wings arrive next week. > > >> From: "Henkjan van der Zouw" <henkjan(at)zme.nl> >> Date: 2006/01/18 Wed AM 02:38:33 EST >> To: >> Subject: RE: RV10-List: Re: The ultimate door latch >> >> I own a small precision machining company in Holland and the kind of >> messages as the latest below triggers me to make a post and keeps me >> from developing parts like a doorlock and sell it for use by other >> builders also, I will however design a doorlock for my own project >> because it's a necessity over here, if there are people who don't have >> problems paying money outside the USA, as for myself, I have to buy most >> of the parts outside my country (read USA) and being interested in >> having affordable doorlocks (say 100 till 150 Euro per set) they can >> contact me, the more I can make the cheaper they will be. >> >> >> >> Henkjan van der Zouw 40355 >> > > > ________________________________________________________________________________
From: "Jesse Saint" <jesse(at)itecusa.org>
Subject: Fuel Senders, Gauges, Accuracy
Date: Jan 18, 2006
Jim, We are using the floats, but are using a Dynon EMS to monitor the tanks through the floats. When you calibrate the Dynon, they have you put in a gallon or two at a time and it gets the new reading from the float. Having done it this way, and having a fuel flow meter to check, and a history of filling the tanks and using exactly what the fuel flow said we had burned, the floats are almost always accurate within a gallon or two. Couldn't help any on actual gauges, though. I wouldn't even consider putting a non-EMS (read - individual gauges for monitoring engine and fuel) in a plane like this anyway. Jesse Saint I-TEC, Inc. jesse(at)itecusa.org www.itecusa.org Fax: 815-377-3694 I am in Ecuador until May, 2006. If you have questions regarding I-TEC, please call the office at 352-465-4545. If you would like to talk to me, please call me at 352-505-1899. This number won't always be on, but it has voicemail that will get to me in Ecuador. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of James Hein Sent: Thursday, January 12, 2006 6:09 PM Subject: RV10-List: Fuel Senders, Gauges, Accuracy Hi all! Hopefully someone can give me some answers to an issue an RV-8


January 09, 2006 - January 18, 2006

RV10-Archive.digest.vol-ax