RV10-Archive.digest.vol-bz

January 20, 2007 - January 26, 2007



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________________________________________________________________________________
Date: Jan 20, 2007
From: James Hein <n8vim(at)arrl.net>
Subject: Re: : RV10-List:
Just a word of caution when going for the local HD or Lowes aviation department.... I have bought STAINLESS hardware there before, and after being out in the weather for one summer, it rusted! Obviously its a low grade stainless. I don't know if the stainless on the locks (is it even stainless?) is any better. -Jim 40384, Riveting Left outboard wing skins... Woohoo! W. Curtis wrote: > John, > > Try the Lowes (or Home Depot) aviation department. > > These are standard cabinet locks. The 5/8 First Watch unit (#66345) in > the picture was $3.97. > > http://wcurtis.nerv10.com/08Fuselage/images/Fuselage34a.jpg > > William Curtis > http://nerv10.com/ > ------------------------------------------------------------------------ > ________________________________________________________________________________
Date: Jan 20, 2007
From: Les Kearney <kearney(at)shaw.ca>
Subject: Aluminum Stock Question
Hi I managed to gibble one of my pieces of 1" x 1" X 1/8" aluminum stock fabbed into a tail cone part. IS there anything *special* about the aluminum stock used by Vans or can I just go and get some from the Home Deport Aviation department. Inquiring minds need to know. Les Kearney RV10 #40643 - Lost in the empennage ________________________________________________________________________________
Date: Jan 20, 2007
From: James Hein <n8vim(at)arrl.net>
Subject: Re: Aluminum Stock Question
I have no idea what they use in Home Depot.. I don't think its 6061. I don't think they even label it! I would skip that part for now, order some more from Van's or Spruce and do it with known materials... -Jim 40384 Les Kearney wrote: > Hi > > I managed to gibble one of my pieces of 1 x 1 X 1/8 aluminum stock > fabbed into a tail cone part. IS there anything **special** about the > aluminum stock used by Vans or can I just go and get some from the > Home Deport Aviation department. > > Inquiring minds need to know. > > Les Kearney > > RV10 #40643 Lost in the empennage > >* > > >* > ________________________________________________________________________________
From: "John Hilger" <ninepapa(at)bendbroadband.com>
Subject: Re: Aluminum Stock Question
Date: Jan 20, 2007
Les It looks like the part you are refering to is an aluminum angle that helps attach the HS to the tailcone. Probably should get more material Van's. John ----- Original Message ----- From: Les Kearney To: rv10-list(at)matronics.com Sent: Saturday, January 20, 2007 11:46 AM Subject: RV10-List: Aluminum Stock Question Hi I managed to gibble one of my pieces of 1" x 1" X 1/8" aluminum stock fabbed into a tail cone part. IS there anything *special* about the aluminum stock used by Vans or can I just go and get some from the Home Deport Aviation department. Inquiring minds need to know. Les Kearney RV10 #40643 - Lost in the empennage ________________________________________________________________________________
From: "John Hasbrouck" <jhasbrouck(at)woh.rr.com>
Subject: Re: Aluminum Stock Question
Date: Jan 20, 2007
Lowes and Home Depot do not sell aviation quality aluminum as far as I know. As a matter of fact, I don't know what alloy or temper the stuff is at the home stores. Buy from Van's or Aircraft Spruce the correct raw stock, the stuff at Home Depot is only good for aluminum windows.. John Hasbrouck #40264 ________________________________________________________________________________
Subject: Aluminum Stock Question
Date: Jan 20, 2007
From: "John W. Cox" <johnwcox(at)pacificnw.com>
I tried welding the aluminum found at the Aviation Department of HD to create a carriage with heavy duty castors for my growing tool box. It was clearly junk aluminum and I won't go there for aviation grade structural parts. John Cox #40600 ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Les Kearney Sent: Saturday, January 20, 2007 11:47 AM Subject: RV10-List: Aluminum Stock Question Hi I managed to gibble one of my pieces of 1" x 1" X 1/8" aluminum stock fabbed into a tail cone part. IS there anything *special* about the aluminum stock used by Vans or can I just go and get some from the Home Deport Aviation department. Inquiring minds need to know. Les Kearney RV10 #40643 - Lost in the empennage ________________________________________________________________________________
From: "Chris" <toaster73(at)earthlink.net>
Subject: Re: Aluminum Stock Question
Date: Jan 20, 2007
You will notice too that the home depot/lowes Al does not have a nice fillet in the corner as the aviation grade. -Chris Lucas #40072 ________________________________________________________________________________
From: JSMcGrew(at)aol.com
Date: Jan 20, 2007
Subject: Re: Aluminum Stock Question
John, I heard a rumor that you didn't particularly like the aviation aluminum currently being used by Van's and were now formulating your own alloy specifically for the RV-10! Is there any truth to that? If not, my bad. :) Jim In a message dated 1/20/2007 5:17:30 P.M. Eastern Standard Time, johnwcox(at)pacificnw.com writes: I tried welding the aluminum found at the Aviation Department of HD to create a carriage with heavy duty castors for my growing tool box. It was clearly junk aluminum and I won=99t go there for aviation grade structural pa rts. John Cox #40600 ____________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Les Kearney Sent: Saturday, January 20, 2007 11:47 AM Subject: RV10-List: Aluminum Stock Question Hi I managed to gibble one of my pieces of 1=9D x 1=9D X 1/8 =9D aluminum stock fabbed into a tail cone part. IS there anything *special* about the alumin um stock used by Vans or can I just go and get some from the Home Deport Aviat ion department. Inquiring minds need to know. Les Kearney RV10 #40643 =93 Lost in the empennage http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com (http://www.matronics.com/Navigator?RV10-List) Jim "Scooter" McGrew _http://www.mit.edu/~jsmcgrew_ (http://www.mit.edu/~jsmcgrew) ________________________________________________________________________________
Date: Jan 20, 2007
From: "W. Curtis" <wcurtis(at)core.com>
Subject: Re: Aluminum Stock Question
The Lowes/Home Depot aluminum IS 6061 aluminum but there are two problems with it. First, they do NOT specify the temper so you have no idea if it is T6, and second it has NO radius on the inner sections like the Van's stuff. Try spruce, just avoid the stuff that they have that also has no inner radius. http://www.aircraftspruce.com/catalog/mepages/alumangle.php William Curtis http://wcurtis.nerv10.com/ ________________________________________________________________________________
Subject: Aluminum Stock Question
Date: Jan 20, 2007
From: "John W. Cox" <johnwcox(at)pacificnw.com>
I do have a close friend who manages one of the world's largest anodizing operations but my aluminum foundry pot lines are down due to exorbitant electric rates from all the RV builders working winter hours. Since VAN is down the street and the QC on such products are acceptable. I no longer patron HD Aviation Department for production parts. John Cox the Turbanator #40600 ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of JSMcGrew(at)aol.com Sent: Saturday, January 20, 2007 4:17 PM Subject: Re: RV10-List: Aluminum Stock Question John, I heard a rumor that you didn't particularly like the aviation aluminum currently being used by Van's and were now formulating your own alloy specifically for the RV-10! Is there any truth to that? If not, my bad. :) Jim In a message dated 1/20/2007 5:17:30 P.M. Eastern Standard Time, johnwcox(at)pacificnw.com writes: I tried welding the aluminum found at the Aviation Department of HD to create a carriage with heavy duty castors for my growing tool box. It was clearly junk aluminum and I won't go there for aviation grade structural parts. John Cox #40600 ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Les Kearney Sent: Saturday, January 20, 2007 11:47 AM To: rv10-list(at)matronics.com Subject: RV10-List: Aluminum Stock Question Hi I managed to gibble one of my pieces of 1" x 1" X 1/8" aluminum stock fabbed into a tail cone part. IS there anything *special* about the aluminum stock used by Vans or can I just go and get some from the Home Deport Aviation department. Inquiring minds need to know. Les Kearney RV10 #40643 - Lost in the empennage http://www.matronics.com/Navigator?RV10-List <http://www.matronics.com/Navigator?RV10-List> http://forums.matronics.com ="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.co m /Navigator?RV10-List .matronics.com/">http://forums.matronics.com Jim "Scooter" McGrew http://www.mit.edu/~jsmcgrew ________________________________________________________________________________
Date: Jan 20, 2007
From: Les Kearney <kearney(at)shaw.ca>
Subject: Re: Aluminum Stock Question
William I am getting a very fast education on a/c aluminum. The stock I purchase is stamped ASTM B308 which means it is 6061 T6 stock. As well, I made sure that there was an inner radius as well. Cheers Les -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of W. Curtis Sent: Saturday, January 20, 2007 7:09 PM Subject: RV10-List: Re: Aluminum Stock Question The Lowes/Home Depot aluminum IS 6061 aluminum but there are two problems with it. First, they do NOT specify the temper so you have no idea if it is T6, and second it has NO radius on the inner sections like the Van's stuff. Try spruce, just avoid the stuff that they have that also has no inner radius. http://www.aircraftspruce.com/catalog/mepages/alumangle.php William Curtis http://wcurtis.nerv10.com/ ________________________________________________________________________________
Date: Jan 20, 2007
From: rv10builder <rv10builder(at)bellsouth.net>
Subject: Battery Charger?
I've installed in my semi-completed -10 the the Van's recommended Concorde RG-25XC and need to put it on charge while it's sitting in the garage. Any recommendations for a small, three-step charger? Here are a couple I have found: batterytender.com/product_info.php?products_id=4 northerntool.com/webapp/wcs/stores/servlet/product_6970_197012_197012 Thanks in advance! Brian #40308 http://www.mykitlog.com/rv10builder ________________________________________________________________________________
Date: Jan 20, 2007
From: "Pascal" <rv10builder(at)verizon.net>
Subject: Re: Battery Charger?
Battery Tender has worked great for me in my car and motorcycle for trickle and full recharging. I recommend it as a very good option. Pascal ----- Original Message ----- From: "rv10builder" <rv10builder(at)bellsouth.net> Sent: Saturday, January 20, 2007 8:38 PM Subject: RV10-List: Battery Charger? > > I've installed in my semi-completed -10 the the Van's recommended Concorde > RG-25XC and need to put it on charge while it's sitting in the garage. > Any recommendations for a small, three-step charger? Here are a couple I > have found: > > batterytender.com/product_info.php?products_id=4 > northerntool.com/webapp/wcs/stores/servlet/product_6970_197012_197012 > > Thanks in advance! > > Brian > #40308 > http://www.mykitlog.com/rv10builder > > > ________________________________________________________________________________
From: "ddddsp1(at)juno.com" <ddddsp1(at)juno.com>
Date: Jan 21, 2007
Subject: Re: Battery Charger?
Check this one out............it is the size of a pack of gum. Ordered mine last week. This is the best price site on it also.. Dean 40449 ________________________________________________________________________ Interested in getting caught up on today's news? Click here to checkout USA TODAY Headlines. http://track.juno.com/s/lc?s=198954&u=http://www.usatoday.com/news/f ront.htm?csp=24

Check this one out............it is the size of a pack of gum.& nbsp; Ordered mine last week.  This is the best price site on it al so..

Dean 40449



______________________ __________________________________________________
Interested in getting caught up on today's news?
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________________________________________________________________________________
Subject: Pitch Trim Bellcrank Assembly
From: "dmaib(at)mac.com" <dmaib(at)mac.com>
Date: Jan 21, 2007
Worked on the trim bellcrank assembly last night and seemed to have some rotational binding of the F-1095B bellcrank when assembled. We took it apart and sanded the two thin spacer washers as instructed. We went through this drill a couple of times without much improvement. The bellcrank moves very freely on the bolt, but is still binding a bit on the spacer washers. I am wondering just how free the bellcrank should rotate. I would hate to get it to the point where I begin to have side play. -------- David Maib RV-10 #40559 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=89217#89217 ________________________________________________________________________________
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Re: Battery Charger?
Date: Jan 21, 2007
SafeAir1 has one with a connector that can be accessed from the oil filler door. ----- Original Message ----- From: "rv10builder" <rv10builder(at)bellsouth.net> Sent: Saturday, January 20, 2007 11:38 PM Subject: RV10-List: Battery Charger? > > I've installed in my semi-completed -10 the the Van's recommended Concorde > RG-25XC and need to put it on charge while it's sitting in the garage. > Any recommendations for a small, three-step charger? Here are a couple I > have found: > > batterytender.com/product_info.php?products_id=4 > northerntool.com/webapp/wcs/stores/servlet/product_6970_197012_197012 > > Thanks in advance! > > Brian > #40308 > http://www.mykitlog.com/rv10builder > > > ________________________________________________________________________________
From: MikeEasley(at)aol.com
Date: Jan 21, 2007
Subject: TruTrak DFC 250 AS For Sale
I have a TruTrak DFC 250 AS autopilot for sale. It's been in my plane for a couple years and now I'm replacing it with a Sorcerer. TruTrak will only discount the Sorcerer $2,100 if I trade in my DFC 250. I thought there might be someone out there who didn't care about GPSV and would like a great deal on the autopilot. The Sorcerer slides into the exact same tray, same wiring, etc. so the buyer would get the brand new Sorcerer tray and hardware. You would need to buy servos, about $2,200 for an RV 10. I'm not making any money on this, just thought someone would want just about all the bells and whistles TruTrak offers for about half price. First $2,100 get it. Mike Easley Colorado Springs ________________________________________________________________________________
Date: Jan 21, 2007
From: Dave Lammers <davelammers(at)mchsi.com>
Subject: Re: Pitch Trim Bellcrank Assembly
David, I just finished this step last night and had the same problem/question. You do want free motion with no play and that means: The washers need to be thinned A LOT!!!. If you have the right measuring tools you can measure the gap and then sand away at the washers until the two of them equal the size of the gap. From these measurements you will see that you need to do a lot of sanding. This may sound silly but I taped (double sided) them to my index and middle finger and went back and forth on a file (pausing occasionally to let my fingers cool down). It took about 400 strokes on the file to get them to my target dimensions. Then I installed them, no side play and smooth running. No magic bullet here. Just some work. Dave Lammers fuselage dmaib(at)mac.com wrote: > >Worked on the trim bellcrank assembly last night and seemed to have some rotational binding of the F-1095B bellcrank when assembled. We took it apart and sanded the two thin spacer washers as instructed. We went through this drill a couple of times without much improvement. The bellcrank moves very freely on the bolt, but is still binding a bit on the spacer washers. I am wondering just how free the bellcrank should rotate. I would hate to get it to the point where I begin to have side play. > >-------- >David Maib >RV-10 #40559 > > >Read this topic online here: > >http://forums.matronics.com/viewtopic.php?p=89217#89217 > > >--------------------------------------------------------------------------------------------------- >Text inserted by Panda Platinum 2005 Internet Security: > > This message has NOT been classified as spam. If it is unsolicited mail (spam), click on the following link to reclassify it: http://127.0.0.1:6083/Panda?ID=pav_40584&SPAM=true >--------------------------------------------------------------------------------------------------- > > > > ________________________________________________________________________________
From: "ddddsp1(at)juno.com" <ddddsp1(at)juno.com>
Date: Jan 21, 2007
Subject: Battery Charger?
Sorry........helps to put the link in the email! :) http://www.cyclegiant.com/pgroup_descrip/3167/4707/?return=%3ftpl%3Din dex%26category_id%3D3167%26 Dean 40449 ________________________________________________________________________ Interested in getting caught up on today's news? Click here to checkout USA TODAY Headlines. http://track.juno.com/s/lc?s=198954&u=http://www.usatoday.com/news/f ront.htm?csp=24

Sorry........helps to put the link in the email!   :)

http://www.cyclegiant.com/pgr oup_descrip/3167/4707/?return=%3ftpl%3Dindex%26category_id%3D3167%26

 

Dean 40449



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________________________________________________________________________________
Subject: Re: Baggage door lock
From: "Jim & Julie Wade" <jwade(at)msdeltawireless.com>
Date: Jan 21, 2007
I use this one, love not having to use a key!!! Yes, a little drag, but worth it to me. http://www.rockler.com/ecom7/product_details.cfm?cookietest=1&&offerings_id=11231 Jim N369JW 65 hrs Read this topic online here: http://forums.matronics.com/viewtopic.php?p=89246#89246 ________________________________________________________________________________
From: "John Gonzalez" <indigoonlatigo(at)msn.com>
Subject: Baggage door hinge, hardware shortage.
Date: Jan 21, 2007
I am jumping around on the plans so much that I can't keep my logs in kitpro straight. In any case I finished the install of my baggage door yesterday eventhough the closeout panel is still clecoes. The door functions very well but I needed to englarge the opening directly above the hinge pin to allow the pin to be inserted. The Hinge is only ever so slightly in the airstream, which is good, but it made the insertion of the pin difficult. The fit of the door is excellent, thank all for the input. Chris Johnson, crimping the frame did work for me. I am planning on laminating on a piece of aluminum to the aluminum angle which serves as a door stop right above the top of the hing pin( only after all the painting interior and exterior is completed). Some filler will also be used, but one this is done the pin will no longer be removable. The piece of aluminum will provide backing to the filler and prevent insects from getting in while the plane is on the ground. Did any one else experience this or did you put the hing far enough out that this is not a problem? On another note, I was missing two #8 dimpled nutplates, the kit only give two and four are needed, for the rear seats, for tacking down the seat bottoms. Lastly, I have made two seperate orders for LP4-3 blind rivets, 100 each time and I am hoping I won't need anymore. The kit seemed short on these by atleast 100-150. JOhn G. ________________________________________________________________________________
From: "John Hasbrouck" <jhasbrouck(at)woh.rr.com>
Subject: Re: Battery Charger?
Date: Jan 21, 2007
Is the charger 6 or 12 volt? Maybe I missed it in the specs. ________________________________________________________________________________
From: MikeEasley(at)aol.com
Date: Jan 21, 2007
Subject: DFC 250 Sold!
Thanks everyone. I had several responses, selected the first one to arrive in my in-box and it's sold. Mike Easley ________________________________________________________________________________
Date: Jan 21, 2007
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Re: Baggage door hinge, hardware shortage.
John, I ended up in exactly the same situation as you. http://deemsrv10.com/album/Sec%2034%20Baggage%20Door/slides/DSC02782.html with almost the same plan to fix, However, I believe that if I Pro Seal a metal 'filler plate to the upper inside of the door itself, and then fill that with body filler to hide any seam, that when the door opens it should provide access to allow for the hinge pin to be removed. (At least that's the plan) Deems Davis # 406 Finishing - ( A Misnomer ! ) http://deemsrv10.com/ > ________________________________________________________________________________
From: "ddddsp1(at)juno.com" <ddddsp1(at)juno.com>
Date: Jan 21, 2007
Subject: Re: Battery Charger?
12 volt ________________________________________________________________________ Interested in getting caught up on today's news? Click here to checkout USA TODAY Headlines. http://track.juno.com/s/lc?s=198954&u=http://www.usatoday.com/news/f ront.htm?csp=24 12 volt

______________________ __________________________________________________
Interested in getting caught up on today's news?
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________________________________________________________________________________
From: "Rick Leach" <papadaddyo(at)tampabay.rr.com>
Subject: Elevator counterbalance weight
Date: Jan 21, 2007
OK, call me dumb and I know, always measure twice and saw once. You guessed it, I trimmed one elevator counterbalance weight wrong and cut a bit too much off. How will this affect the elevator and rigging later on? Should I suck it up and get a new weight or go with this one? It's probably only a few ounces off. I haven't weighed it. Rick Leach 40397 ________________________________________________________________________________
From: JSMcGrew(at)aol.com
Date: Jan 21, 2007
Subject: Re: Elevator counterbalance weight
Properly mass balanced control surfaces are important for reducing the effects of pilot induced oscillation (PIO) and flutter. This is one place wh ere I would be especially careful to follow Van's plans precisely, as they have done the math and engineering on this for us. Jim 40134 In a message dated 1/21/2007 6:30:20 P.M. Eastern Standard Time, papadaddyo(at)tampabay.rr.com writes: OK, call me dumb and I know, always measure twice and saw once. You guesse d it, I trimmed one elevator counterbalance weight wrong and cut a bit too much off. How will this affect the elevator and rigging later on? Should I suck it up and get a new weight or go with this one? It=99s probably only a few ounces off. I haven=99t weighed it. Rick Leach 40397 (http://www.matronics.com/Navigator?RV10-List) Jim "Scooter" McGrew _http://www.mit.edu/~jsmcgrew_ (http://www.mit.edu/~jsmcgrew) ________________________________________________________________________________
From: Sean Stephens <sean(at)stephensville.com>
Subject: Re: Baggage door lock
Date: Jan 21, 2007
I saw this product a while ago, but was wondering about the weathering properties of Zinc? -Sean #40303 On Jan 21, 2007, at 9:22 AM, Jim & Julie Wade wrote: > > > I use this one, love not having to use a key!!! Yes, a little drag, > but worth it to me. http://www.rockler.com/ecom7/ > product_details.cfm?cookietest=1&&offerings_id=11231 > Jim > N369JW > 65 hrs > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=89246#89246 > > ________________________________________________________________________________
Subject: Battery Charger?
Date: Jan 21, 2007
From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net>
Yep, had one on my Harley for about a year and it fried. Switched to a Battery Tender Jr and haven't looked back. Michael Sausen -10 #352 limbo From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of ddddsp1(at)juno.com Sent: Sunday, January 21, 2007 9:11 AM Subject: RE: RV10-List: Battery Charger? Sorry........helps to put the link in the email! :) http://www.cyclegiant.com/pgroup_descrip/3167/4707/?return=%3ftpl%3Dind e x%26category_id%3D3167%26 Dean 40449 ________________________________________________________________________ Interested in getting caught up on today's news? Click here to checkout USA TODAY Headlines. <http://track.juno.com/s/lc?s=198954&u=http://www.usatoday.com/news/f ron t.htm?csp=24> ________________________________________________________________________________
From: "Carl Froehlich" <carl.froehlich(at)cox.net>
Subject: Elevator counterbalance weight
Date: Jan 21, 2007
While on the subject, I sent a note to Van's asking about adding additional weight to the counterbalance as the trailing edge of the elevators are significantly heavy with the per plans counterbalance. This was different than that experience when building my RV-8A. Van's response was it is normal for the elevator trialing edges to droop down. The response did not however answer my question about need to add weight or not. What are others doing? Carl Froehlich RV-10 (wings) RV-8A (300 hrs) -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com]On Behalf Of JSMcGrew(at)aol.com Sent: Sunday, January 21, 2007 6:38 PM To: rv10-list(at)matronics.com Subject: Re: RV10-List: Elevator counterbalance weight Properly mass balanced control surfaces are important for reducing the effects of pilot induced oscillation (PIO) and flutter. This is one place where I would be especially careful to follow Van's plans precisely, as they have done the math and engineering on this for us. Jim 40134 In a message dated 1/21/2007 6:30:20 P.M. Eastern Standard Time, papadaddyo(at)tampabay.rr.com writes: OK, call me dumb and I know, always measure twice and saw once. You guessed it, I trimmed one elevator counterbalance weight wrong and cut a bit too much off. How will this affect the elevator and rigging later on? Should I suck it up and get a new weight or go with this one? It=99s probably only a few ounces off. I haven=99t weighed it. Rick Leach 40397 ="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.co m/Navigator?RV10-List .matronics.com/">http://forums.matronics.com Jim "Scooter" McGrew http://www.mit.edu/~jsmcgrew ________________________________________________________________________________
Subject: Re: Shop Organization
From: "rleffler" <rvmail(at)thelefflers.com>
Date: Jan 21, 2007
Thanks for all the comments! I ended up getting these: http://www.harborfreight.com/cpi/ctaf/Displayitem.taf?itemnumber=93929 They were onsale for $2.50 this week. Four of them handled all the bags in the empennage kit. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=89393#89393 ________________________________________________________________________________
Date: Jan 21, 2007
From: rv10builder <rv10builder(at)bellsouth.net>
Subject: Re: Battery Charger?
I think that's the one I am going to buy. From the looks of their WEB site I should be able to pick it up at the local Harley shop. Thanks, Brian #40308 http://www.mykitlog.com/rv10builder RV Builder (Michael Sausen) wrote: > > Yep, had one on my Harley for about a year and it fried. Switched to a > Battery Tender Jr and havent looked back. > > Michael Sausen > > -10 #352 limbo > > *From:* owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of > *ddddsp1(at)juno.com > *Sent:* Sunday, January 21, 2007 9:11 AM > *To:* rv10-list(at)matronics.com > *Subject:* RE: RV10-List: Battery Charger? > > Sorry........helps to put the link in the email! :) > > http://www.cyclegiant.com/pgroup_descrip/3167/4707/?return=%3ftpl%3Dindex%26category_id%3D3167%26 > > Dean 40449 > > > ________________________________________________________________________ > Interested in getting caught up on today's news? > Click here to checkout USA TODAY Headlines. > <http://track.juno.com/s/lc?s=198954&u=http://www.usatoday.com/news/front.htm?csp=24> > > * * > * * > ** > ** > ** > ** > ** > ** > *http://www.matronics.com/Navigator?RV10-List* > ** > ** > ** > *http://forums.matronics.com* > ** > * * > * > > > * ________________________________________________________________________________
From: "Marvin Mixon" <mmixon(at)fastspot.net>
Subject: Elevator counterbalance weight
Date: Jan 21, 2007
Now I am becoming concerned. How does one know if he cut off too much? How much are the weights supposed to weigh after mounting? How much difference between the two sides is acceptable? Marvin Mixon 40633 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Carl Froehlich Sent: Sunday, January 21, 2007 6:49 PM Subject: RE: RV10-List: Elevator counterbalance weight While on the subject, I sent a note to Van's asking about adding additional weight to the counterbalance as the trailing edge of the elevators are significantly heavy with the per plans counterbalance. This was different than that experience when building my RV-8A. Van's response was it is normal for the elevator trialing edges to droop down. The response did not however answer my question about need to add weight or not. What are others doing? Carl Froehlich RV-10 (wings) RV-8A (300 hrs) -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com]On Behalf Of JSMcGrew(at)aol.com Sent: Sunday, January 21, 2007 6:38 PM Subject: Re: RV10-List: Elevator counterbalance weight Properly mass balanced control surfaces are important for reducing the effects of pilot induced oscillation (PIO) and flutter. This is one place where I would be especially careful to follow Van's plans precisely, as they have done the math and engineering on this for us. Jim 40134 In a message dated 1/21/2007 6:30:20 P.M. Eastern Standard Time, papadaddyo(at)tampabay.rr.com writes: OK, call me dumb and I know, always measure twice and saw once. You guessed it, I trimmed one elevator counterbalance weight wrong and cut a bit too much off. How will this affect the elevator and rigging later on? Should I suck it up and get a new weight or go with this one? It=92s probably only a few ounces off. I haven=92t weighed it. Rick Leach 40397 ="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.co m/Nav igator?RV10-List .matronics.com/">http://forums.matronics.com Jim "Scooter" McGrew HYPERLINK "http://www.mit.edu/~jsmcgrew"http://www.mit.edu/~jsmcgrew href="http://www.matronics.com/Navigator?RV10-List">http://www.matronic s.com /Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com "http://www.matronics.com/Navigator?RV10-List"http://www.matronics.com/Na vig ator?RV10-List "http://forums.matronics.com"http://forums.matronics.com 1/20/2007 10:31 PM -- 1/20/2007 10:31 PM ________________________________________________________________________________
From: "John Gonzalez" <indigoonlatigo(at)msn.com>
Subject: Elevator counterbalance weight
Date: Jan 21, 2007
Get a new one. I used a band saw for the rough cut and finished it with a vixen file. Dumb is not cutting it incorrectly. Dumb is cutting it incorrectly and then realizing it and then using it. This is the kind of thing that should be eating away at your brain even before the plane gets airborn. If not now, then certainly when you are in the air. Just think of that little voice you hear now being amplified by 1000 times when something sounds incorrect when in the air or doesn't feel right and then multiply it by all the other items you questioned during the building process. Too much imput for me. Just do it correctly, it makes it a lot easier in the end and a lot safer. Just my thoughts. John G. 409 >From: "Rick Leach" <papadaddyo(at)tampabay.rr.com> >Reply-To: rv10-list(at)matronics.com >To: >Subject: RV10-List: Elevator counterbalance weight >Date: Sun, 21 Jan 2007 18:27:30 -0500 > >OK, call me dumb and I know, always measure twice and saw once. You >guessed >it, I trimmed one elevator counterbalance weight wrong and cut a bit too >much off. How will this affect the elevator and rigging later on? Should >I >suck it up and get a new weight or go with this one? It's probably only a >few ounces off. I haven't weighed it. > > >Rick Leach > >40397 > ________________________________________________________________________________
From: "ddddsp1(at)juno.com" <ddddsp1(at)juno.com>
Date: Jan 22, 2007
Subject: Elevator counterbalance weight
So how many people are having an A&P BALANCE all the control surfaces af ter completing the plane and painting it? All certified aircraft must have the control surfaces balanced after pai nting? Dean 40449 ________________________________________________________________________ Interested in getting caught up on today's news? Click here to checkout USA TODAY Headlines. http://track.juno.com/s/lc?s=198954&u=http://www.usatoday.com/news/f ront.htm?csp=24

So how many people are having an A&P BALANCE all the contro l surfaces after completing the plane and painting it?   

All certified aircraft must have the control surfaces balanced after painting?

Dean 40449



______________________ __________________________________________________
Interested in getting caught up on today's news?
Click here to checkout USA TODAY Headlines.


      
      
      
________________________________________________________________________________
From: "Ben Westfall" <rv10(at)sinkrate.com>
Subject: Elevator counterbalance weight
Date: Jan 21, 2007
Define ".a bit too much off."? Is it a significant percentage say more than 10% of the weight? If so you probably should order some new lead but if not then I would just wait and see after balancing them. I wouldn't loose a ton of sleep over it either. You are going to balance the control surfaces before flying right? If you don't have to add weight to get them balanced then consider your screw up really a fix but If you do need to add weight then its time to order some new lead. Van's is 20min by car from my house though so I usually don't consider the time involved to get new ones (just the time off work since the place is usually a ghost town at 4:30pm). I have not installed or balanced my elevators on the 10 yet but I have on a RV9A and a RV4. In both cases the weights that we started with were too heavy and needed some significant trimming to be considered balanced. Everyone's planes will be different as some builders proseal the trailing edges and others don't. How about the weight differences in the trim cable anchor brackets from van's vs. some of the aftermarket ones? My point being Van's can't supply you with the exact counterweight 100% of the time. The 4 & the 9 that I fly have balanced control surfaces and do not "droop" as one person said. Despite my repeated efforts neither of them have fallen out of the sky :-). Ben Westfall #40579 - Gas Tanks.. still Portland, OR _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Marvin Mixon Sent: Sunday, January 21, 2007 8:16 PM Subject: RE: RV10-List: Elevator counterbalance weight Now I am becoming concerned. How does one know if he cut off too much? How much are the weights supposed to weigh after mounting? How much difference between the two sides is acceptable? Marvin Mixon 40633 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Carl Froehlich Sent: Sunday, January 21, 2007 6:49 PM Subject: RE: RV10-List: Elevator counterbalance weight While on the subject, I sent a note to Van's asking about adding additional weight to the counterbalance as the trailing edge of the elevators are significantly heavy with the per plans counterbalance. This was different than that experience when building my RV-8A. Van's response was it is normal for the elevator trialing edges to droop down. The response did not however answer my question about need to add weight or not. What are others doing? Carl Froehlich RV-10 (wings) RV-8A (300 hrs) -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com]On Behalf Of JSMcGrew(at)aol.com Sent: Sunday, January 21, 2007 6:38 PM Subject: Re: RV10-List: Elevator counterbalance weight Properly mass balanced control surfaces are important for reducing the effects of pilot induced oscillation (PIO) and flutter. This is one place where I would be especially careful to follow Van's plans precisely, as they have done the math and engineering on this for us. Jim 40134 In a message dated 1/21/2007 6:30:20 P.M. Eastern Standard Time, papadaddyo(at)tampabay.rr.com writes: OK, call me dumb and I know, always measure twice and saw once. You guessed it, I trimmed one elevator counterbalance weight wrong and cut a bit too much off. How will this affect the elevator and rigging later on? Should I suck it up and get a new weight or go with this one? It's probably only a few ounces off. I haven't weighed it. Rick Leach 40397 ="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Nav igator?RV10-List .matronics.com/">http://forums.matronics.com Jim "Scooter" McGrew http://www.mit.edu/~jsmcgrew href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com /Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com -- Date: 1/20/2007 10:31 PM -- 1/20/2007 10:31 PM ________________________________________________________________________________
Subject: Elevator counterbalance weight
Date: Jan 21, 2007
From: "John W. Cox" <johnwcox(at)pacificnw.com>
Count me in. Wouldn't pilot one that hasn't been. Sometimes ride passenger in those who didn't cause a love RV-10s and think the world of those guys and gals who are done building. Given the warning by VANS about flutter and VNE limits, it sounds pretty important doesn't it? John Cox #40600 ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of ddddsp1(at)juno.com Sent: Sunday, January 21, 2007 9:50 PM Subject: RE: RV10-List: Elevator counterbalance weight So how many people are having an A&P BALANCE all the control surfaces after completing the plane and painting it? All certified aircraft must have the control surfaces balanced after painting? Dean 40449 ________________________________________________________________________ Interested in getting caught up on today's news? Click here to checkout USA TODAY Headlines. <http://track.juno.com/s/lc?s=198954&u=http://www.usatoday.com/news/f ron t.htm?csp=24> ________________________________________________________________________________
From: MikeEasley(at)aol.com
Date: Jan 22, 2007
Subject: Re: Elevator counterbalance weight
As a general rule, it's better to be a little overbalanced than underbalanced, if you're worried about flutter. I balanced all my surfaces on my Lancair both before and after painting. One possible solution would be to cut the weight a little big (heavy) then drill a hole in it until you're balanced. Then after painting you could pour molten lead in the hole to bring the weight up to the new balance. Mike Easley Colorado Springs ________________________________________________________________________________
From: "Rick Gray" <rickgray(at)roadrunner.com>
Subject: Re: Elevator counterbalance weight
Date: Jan 22, 2007
The RV10 is NOT the same as 'other' RV's when it comes to 'balancing' the elevators. After installation of the 'plans' counterweights the trailing edge will remain 'heavy' when hung by the rod end bearings by design. It would take ~another 1lb ingot of lead on each elevator horn to 'balance' as you did with your 'other' RV's. Again....not the case on the 10.....savvy? It's not spelled out in the plans....this info from Vans via land line. For the archives. Rick in Ohio at the Buffalo Farm http://rv6rick.tripod.com/ohiovalleyrvators/ ----- Original Message ----- From: Ben Westfall To: rv10-list(at)matronics.com Sent: Monday, January 22, 2007 1:39 AM Subject: RE: RV10-List: Elevator counterbalance weight Define ".a bit too much off."? Is it a significant percentage say more than 10% of the weight? If so you probably should order some new lead but if not then I would just wait and see after balancing them. I wouldn't loose a ton of sleep over it either. You are going to balance the control surfaces before flying right? If you don't have to add weight to get them balanced then consider your screw up really a fix but If you do need to add weight then its time to order some new lead. Van's is 20min by car from my house though so I usually don't consider the time involved to get new ones (just the time off work since the place is usually a ghost town at 4:30pm). I have not installed or balanced my elevators on the 10 yet but I have on a RV9A and a RV4. In both cases the weights that we started with were too heavy and needed some significant trimming to be considered balanced. Everyone's planes will be different as some builders proseal the trailing edges and others don't. How about the weight differences in the trim cable anchor brackets from van's vs. some of the aftermarket ones? My point being Van's can't supply you with the exact counterweight 100% of the time. The 4 & the 9 that I fly have balanced control surfaces and do not "droop" as one person said. Despite my repeated efforts neither of them have fallen out of the sky J. Ben Westfall #40579 - Gas Tanks.. still Portland, OR ------------------------------------------------------------------------- ----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Marvin Mixon Sent: Sunday, January 21, 2007 8:16 PM To: rv10-list(at)matronics.com Subject: RE: RV10-List: Elevator counterbalance weight Now I am becoming concerned. How does one know if he cut off too much? How much are the weights supposed to weigh after mounting? How much difference between the two sides is acceptable? Marvin Mixon 40633 ------------------------------------------------------------------------- ----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Carl Froehlich Sent: Sunday, January 21, 2007 6:49 PM To: rv10-list(at)matronics.com Subject: RE: RV10-List: Elevator counterbalance weight While on the subject, I sent a note to Van's asking about adding additional weight to the counterbalance as the trailing edge of the elevators are significantly heavy with the per plans counterbalance. This was different than that experience when building my RV-8A. Van's response was it is normal for the elevator trialing edges to droop down. The response did not however answer my question about need to add weight or not. What are others doing? Carl Froehlich RV-10 (wings) RV-8A (300 hrs) -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com]On Behalf Of JSMcGrew(at)aol.com Sent: Sunday, January 21, 2007 6:38 PM To: rv10-list(at)matronics.com Subject: Re: RV10-List: Elevator counterbalance weight Properly mass balanced control surfaces are important for reducing the effects of pilot induced oscillation (PIO) and flutter. This is one place where I would be especially careful to follow Van's plans precisely, as they have done the math and engineering on this for us. Jim 40134 In a message dated 1/21/2007 6:30:20 P.M. Eastern Standard Time, papadaddyo(at)tampabay.rr.com writes: OK, call me dumb and I know, always measure twice and saw once. You guessed it, I trimmed one elevator counterbalance weight wrong and cut a bit too much off. How will this affect the elevator and rigging later on? Should I suck it up and get a new weight or go with this one? It's probably only a few ounces off. I haven't weighed it. Rick Leach 40397 ="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.co m/Navigator?RV10-List.matronics.com/">http://forums.matronics.com Jim "Scooter" McGrew http://www.mit.edu/~jsmcgrew href="http://www.matronics.com/Navigator?RV10-List">http://www.matronic s.com/Navigator?RV10-Listhref="http://forums.matronics.com">http://foru ms.matronics.com -- Date: 1/20/2007 10:31 PM -- 1/20/2007 10:31 PM ________________________________________________________________________________
Date: Jan 22, 2007
From: "James K Hovis" <james.k.hovis(at)gmail.com>
Subject: Re: Elevator counterbalance weight
How many C-172's do you see on a ramp with the elevators drooping? The elevators themselves are balanced about the hinge-line, but the control linkage weights basically "pull down" the elevator. This is also one reason there's an aerodynamic balance tab on a C-172 elevator. On 1/22/07, Rick Gray wrote: > The RV10 is NOT the same as 'other' RV's when it comes to 'balancing' the > elevators. After installation of the 'plans' counterweights the trailing > edge will remain 'heavy' when hung by the rod end bearings by design. It > would take ~another 1lb ingot of lead on each elevator horn to 'balance' as > you did with your 'other' RV's. Again....not the case on the 10.....savvy? > > It's not spelled out in the plans....this info from Vans via land line. > > For the archives. > > Rick in Ohio at the Buffalo Farm > http://rv6rick.tripod.com/ohiovalleyrvators/ > ----- Original Message ----- > From: Ben Westfall > To: rv10-list(at)matronics.com > Sent: Monday, January 22, 2007 1:39 AM > Subject: RE: RV10-List: Elevator counterbalance weight > > > Define ".a bit too much off."? Is it a significant percentage say more > than 10% of the weight? If so you probably should order some new lead but > if not then I would just wait and see after balancing them. > > > I wouldn't loose a ton of sleep over it either. You are going to balance > the control surfaces before flying right? If you don't have to add weight > to get them balanced then consider your screw up really a fix but If you do > need to add weight then its time to order some new lead. Van's is 20min by > car from my house though so I usually don't consider the time involved to > get new ones (just the time off work since the place is usually a ghost town > at 4:30pm). > > > I have not installed or balanced my elevators on the 10 yet but I have on > a RV9A and a RV4. In both cases the weights that we started with were too > heavy and needed some significant trimming to be considered balanced. > Everyone's planes will be different as some builders proseal the trailing > edges and others don't. How about the weight differences in the trim cable > anchor brackets from van's vs. some of the aftermarket ones? My point being > Van's can't supply you with the exact counterweight 100% of the time. > > > The 4 & the 9 that I fly have balanced control surfaces and do not "droop" > as one person said. Despite my repeated efforts neither of them have fallen > out of the sky J. > > > Ben Westfall > > #40579 - Gas Tanks.. still > > Portland, OR > > > ------------------------------------------------------------------------------ > > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Marvin Mixon > Sent: Sunday, January 21, 2007 8:16 PM > To: rv10-list(at)matronics.com > Subject: RE: RV10-List: Elevator counterbalance weight > > > Now I am becoming concerned. How does one know if he cut off too much? How > much are the weights supposed to weigh after mounting? How much difference > between the two sides is acceptable? > > > Marvin Mixon > > 40633 > > > ------------------------------------------------------------------------------ > > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Carl Froehlich > Sent: Sunday, January 21, 2007 6:49 PM > To: rv10-list(at)matronics.com > Subject: RE: RV10-List: Elevator counterbalance weight > > > While on the subject, I sent a note to Van's asking about adding > additional weight to the counterbalance as the trailing edge of the > elevators are significantly heavy with the per plans counterbalance. This > was different than that experience when building my RV-8A. > > > Van's response was it is normal for the elevator trialing edges to droop > down. The response did not however answer my question about need to add > weight or not. > > > What are others doing? > > > Carl Froehlich > > RV-10 (wings) > > RV-8A (300 hrs) > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com]On Behalf Of JSMcGrew(at)aol.com > Sent: Sunday, January 21, 2007 6:38 PM > To: rv10-list(at)matronics.com > Subject: Re: RV10-List: Elevator counterbalance weight > > Properly mass balanced control surfaces are important for reducing the > effects of pilot induced oscillation (PIO) and flutter. This is one place > where I would be especially careful to follow Van's plans precisely, as they > have done the math and engineering on this for us. > > > Jim > > 40134 > > > In a message dated 1/21/2007 6:30:20 P.M. Eastern Standard Time, > papadaddyo(at)tampabay.rr.com writes: > > OK, call me dumb and I know, always measure twice and saw once. You > guessed it, I trimmed one elevator counterbalance weight wrong and cut a bit > too much off. How will this affect the elevator and rigging later on? > Should I suck it up and get a new weight or go with this one? It's probably > only a few ounces off. I haven't weighed it. > > > Rick Leach > > 40397 > > > ="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List.matronics.com/">http://forums.matronics.com > > > Jim "Scooter" McGrew > http://www.mit.edu/~jsmcgrew > > > href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-Listhref="http://forums.matronics.com">http://forums.matronics.com > -- Date: 1/20/2007 10:31 PM > > -- > 1/20/2007 10:31 PM > > ________________________________________________________________________________
Date: Jan 22, 2007
From: "Kelly McMullen" <apilot2(at)gmail.com>
Subject: Re: Elevator counterbalance weight
Hmm, production(certified) aircraft have a specification for how many grams wt. you should measure at the trailing edge when the bearings are suspended on a knife edge. It would seem prudent for Vans to have such a spec for the -10 if in fact they should not be balanced with zero wt at the trailing edge. On 1/22/07, Rick Gray wrote: > > The RV10 is NOT the same as 'other' RV's when it comes to 'balancing' the > elevators. After installation of the 'plans' counterweights the trailing > edge will remain 'heavy' when hung by the rod end bearings by design. It > would take ~another 1lb ingot of lead on each elevator horn to 'balance' as > you did with your 'other' RV's. Again....not the case on the 10.....savvy? > > It's not spelled out in the plans....this info from Vans via land line. > > For the archives. > > Rick in Ohio at the Buffalo Farm > http://rv6rick.tripod.com/ohiovalleyrvators/ > ----- Original Message ----- ________________________________________________________________________________
Subject: Elevator counterbalance weight
Date: Jan 22, 2007
From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net>
If you over cut, don't waste your money on ordering a new weight. Nail up some scrap wood to the same shape as the original, melt the lead, and pour a new one. Much cheaper than the shipping charge on a buck worth of lead. Michael Sausen -10 #352 limbo ________________________________________________________________________________
From: "jdalton77" <jdalton77(at)comcast.net>
Subject: Re: Elevator counterbalance weight
Date: Jan 22, 2007
wow, we seem to have found an alternative to "primer wars!" Whoo hoo! Jeff Dalton Starting Wings ----- Original Message ----- From: Rick Gray To: rv10-list(at)matronics.com Sent: Monday, January 22, 2007 10:02 AM Subject: Re: RV10-List: Elevator counterbalance weight The RV10 is NOT the same as 'other' RV's when it comes to 'balancing' the elevators. After installation of the 'plans' counterweights the trailing edge will remain 'heavy' when hung by the rod end bearings by design. It would take ~another 1lb ingot of lead on each elevator horn to 'balance' as you did with your 'other' RV's. Again....not the case on the 10.....savvy? It's not spelled out in the plans....this info from Vans via land line. For the archives. Rick in Ohio at the Buffalo Farm http://rv6rick.tripod.com/ohiovalleyrvators/ ----- Original Message ----- From: Ben Westfall To: rv10-list(at)matronics.com Sent: Monday, January 22, 2007 1:39 AM Subject: RE: RV10-List: Elevator counterbalance weight Define ".a bit too much off."? Is it a significant percentage say more than 10% of the weight? If so you probably should order some new lead but if not then I would just wait and see after balancing them. I wouldn't loose a ton of sleep over it either. You are going to balance the control surfaces before flying right? If you don't have to add weight to get them balanced then consider your screw up really a fix but If you do need to add weight then its time to order some new lead. Van's is 20min by car from my house though so I usually don't consider the time involved to get new ones (just the time off work since the place is usually a ghost town at 4:30pm). I have not installed or balanced my elevators on the 10 yet but I have on a RV9A and a RV4. In both cases the weights that we started with were too heavy and needed some significant trimming to be considered balanced. Everyone's planes will be different as some builders proseal the trailing edges and others don't. How about the weight differences in the trim cable anchor brackets from van's vs. some of the aftermarket ones? My point being Van's can't supply you with the exact counterweight 100% of the time. The 4 & the 9 that I fly have balanced control surfaces and do not "droop" as one person said. Despite my repeated efforts neither of them have fallen out of the sky J. Ben Westfall #40579 - Gas Tanks.. still Portland, OR ------------------------------------------------------------------------- --- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Marvin Mixon Sent: Sunday, January 21, 2007 8:16 PM To: rv10-list(at)matronics.com Subject: RE: RV10-List: Elevator counterbalance weight Now I am becoming concerned. How does one know if he cut off too much? How much are the weights supposed to weigh after mounting? How much difference between the two sides is acceptable? Marvin Mixon 40633 ------------------------------------------------------------------------- --- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Carl Froehlich Sent: Sunday, January 21, 2007 6:49 PM To: rv10-list(at)matronics.com Subject: RE: RV10-List: Elevator counterbalance weight While on the subject, I sent a note to Van's asking about adding additional weight to the counterbalance as the trailing edge of the elevators are significantly heavy with the per plans counterbalance. This was different than that experience when building my RV-8A. Van's response was it is normal for the elevator trialing edges to droop down. The response did not however answer my question about need to add weight or not. What are others doing? Carl Froehlich RV-10 (wings) RV-8A (300 hrs) -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com]On Behalf Of JSMcGrew(at)aol.com Sent: Sunday, January 21, 2007 6:38 PM To: rv10-list(at)matronics.com Subject: Re: RV10-List: Elevator counterbalance weight Properly mass balanced control surfaces are important for reducing the effects of pilot induced oscillation (PIO) and flutter. This is one place where I would be especially careful to follow Van's plans precisely, as they have done the math and engineering on this for us. Jim 40134 In a message dated 1/21/2007 6:30:20 P.M. Eastern Standard Time, papadaddyo(at)tampabay.rr.com writes: OK, call me dumb and I know, always measure twice and saw once. You guessed it, I trimmed one elevator counterbalance weight wrong and cut a bit too much off. How will this affect the elevator and rigging later on? Should I suck it up and get a new weight or go with this one? It's probably only a few ounces off. I haven't weighed it. Rick Leach 40397 ="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.co m/Navigator?RV10-List.matronics.com/">http://forums.matronics.com Jim "Scooter" McGrew http://www.mit.edu/~jsmcgrew href="http://www.matronics.com/Navigator?RV10-List">http://www.matronic s.com/Navigator?RV10-Listhref="http://forums.matronics.com">http://foru ms.matronics.com -- Date: 1/20/2007 10:31 PM -- 1/20/2007 10:31 PM href="http://www.matronics.com/Navigator?RV10-List">http://www.matronic s.com/Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com ________________________________________________________________________________
Date: Jan 22, 2007
From: "Kelly McMullen" <apilot2(at)gmail.com>
Subject: Re: Elevator counterbalance weight
The 172's I've flown(pre 1977) had nothing of the sort. The elevator would fall to the rear of its own weight. The only tab on the elevator is the trim tab. But its a little different when Vne is 150 mph. Mooneys on the other hand, have Vne's of 189mph MIAS and up(most newer models well over 200kts), and they definitely are balanced with the elevator tail heavy, with a weight spec specific to the model, while some models have bungee springs that change the resting point of the elevator depending on the trim position, because the entire tail pivots, changing the angle of incidence of the horizontal stab. On 1/22/07, James K Hovis wrote: > > How many C-172's do you see on a ramp with the elevators drooping? The > elevators themselves are balanced about the hinge-line, but the > control linkage weights basically "pull down" the elevator. This is > also one reason there's an aerodynamic balance tab on a C-172 > elevator. > ________________________________________________________________________________
Date: Jan 22, 2007
From: Shawn Moon <moons1999(at)yahoo.com>
Subject: Bent Tab
All,=0A I had to pull out a rivet in my tailcone and in the process of s o doing I bent a tab on the F-1011 bulkhead. Does anybody have a good way to hold that tab down while re-inserting the rivet? I was able to get it l ined up again but it still wants to stick up unless held down by a cleko. Removing the part is not going to be an option. Any suggestions would be a ppreciated.=0A=0A--Shawn=0A40366 =0A=0A=0A=0A=0A=0A =0A____________________ ________________________________________________________________=0ANever mi ss an email again!=0AYahoo! Toolbar alerts you the instant new Mail arrives .=0Ahttp://tools.search.yahoo.com/toolbar/features/mail/ ________________________________________________________________________________
Subject: Elevator counterbalance weight
Date: Jan 22, 2007
From: "John W. Cox" <johnwcox(at)pacificnw.com>
Rick - It remains an intermittent occurrence on this list, that builders will try to persuade other new builders to cut a safety corner "here or there" because they haven't had the problem yet. There is(are) a clear reason(s) why control surfaces require a certificated A & P to balance them after painting and log the compliance. I would hope all readers either understand the reasons or research it for their own enlightenment. Last week, a surviving spouse using an ambulance chasing barrister (Please no offense intended Russ), prevailed in a $10.5 million dollar settlement against the third largest EAA fly-in in the country. Arlington, WA has always been a great retreat around the 4th of July each year - until now. The circumstance was a pilot of an RV-6A failed to complete a landing on the airport and was cremated when all the little extinguishers by the EAAers ran out. The wife and her barrister will be splitting $8.5 million which is to be paid 50% by all EAA members and the specific chapter in Washington. The attorney for the fire department got their responsibility for not responding faster (6 minutes) to be dropped (hence the $2 million that will not be paid by the City or the Fire Department). Their patience since 1999 and your membership dues have made at least two people happy. When you consider not balancing your control surface, think about those other builders who will cover the cost (after the fact) and choose wisely. As a timeline reference, the correction of the improper cut can be done "After Paint but before Flight" and we will all rest better. I would be pleased to get the replacement part for you (as I live only 7 minutes away and ship it no cost by FEDEX whenever you choose). John Cox - KUAO #40600 ________________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Rick Gray Sent: Monday, January 22, 2007 7:02 AM Subject: Re: RV10-List: Elevator counterbalance weight The RV10 is NOT the same as 'other' RV's when it comes to 'balancing' the elevators. After installation ofthe 'plans' counterweights the trailing edge will remain 'heavy' when hung by the rod end bearings by design. It would take ~another 1lb ingot of lead on each elevator hornto 'balance' as you did with your 'other' RV's. Again....not the case on the 10.....savvy? It's not spelled out in the plans....this info fromVans via land line. For the archives. Rick in Ohio at the Buffalo Farm http://rv6rick.tripod.com/ohiovalleyrvators/ -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com]On Behalf Of JSMcGrew(at)aol.com Sent: Sunday, January 21, 2007 6:38 PM Subject: Re: RV10-List: Elevator counterbalance weight Properly mass balanced control surfaces are important for reducing the effects of pilot induced oscillation (PIO) and flutter. This is one place where I would be especiallycareful to follow Van's plans precisely, as they have done the math and engineering on this for us. Jim 40134 In a message dated 1/21/2007 6:30:20 P.M. Eastern Standard Time, papadaddyo(at)tampabay.rr.com writes: OK, call me dumb and I know, always measure twice and saw once. You guessed it, I trimmed one elevator counterbalance weight wrong and cut a bit too much off. How will this affect the elevator and rigging later on? Should I suck it up and get a new weight or go with this one? It's probably only a few ounces off. I haven't weighed it. Rick Leach 40397 ________________________________________________________________________________
Subject: Elevator counterbalance weight
Date: Jan 22, 2007
From: "John W. Cox" <johnwcox(at)pacificnw.com>
Well Said Kelly. John Cox #40600 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Kelly McMullen Sent: Monday, January 22, 2007 7:55 AM Subject: Re: RV10-List: Elevator counterbalance weight Hmm, production(certified) aircraft have a specification for how many grams wt. you should measure at the trailing edge when the bearings are suspended on a knife edge. It would seem prudent for Vans to have such a spec for the -10 if in fact they should not be balanced with zero wt at the trailing edge. On 1/22/07, Rick Gray wrote: > > The RV10 is NOT the same as 'other' RV's when it comes to 'balancing' the > elevators. After installation of the 'plans' counterweights the trailing > edge will remain 'heavy' when hung by the rod end bearings by design. It > would take ~another 1lb ingot of lead on each elevator horn to 'balance' as > you did with your 'other' RV's. Again....not the case on the 10.....savvy? > > It's not spelled out in the plans....this info from Vans via land line. > > For the archives. > > Rick in Ohio at the Buffalo Farm > http://rv6rick.tripod.com/ohiovalleyrvators/ > ----- Original Message ----- ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: Re: Bent Tab
Date: Jan 22, 2007
cut a tab of baffling material and drill a hole in it to fit rivet. Push tab on back of rivet and hit lightly to set rivet. Then remove tab and finish rivet. I posted pictures of this in the past. ----- Original Message ----- From: Shawn Moon To: Matronics RV10 Sent: Monday, January 22, 2007 10:11 AM Subject: RV10-List: Bent Tab All, I had to pull out a rivet in my tailcone and in the process of so doing I bent a tab on the F-1011 bulkhead. Does anybody have a good way to hold that tab down while re-inserting the rivet? I was able to get it lined up again but it still wants to stick up unless held down by a cleko. Removing the part is not going to be an option. Any suggestions would be appreciated. --Shawn 40366 ------------------------------------------------------------------------- ----- 8:00? 8:25? 8:40? Find a flick in no time with theYahoo! Search movie showtime shortcut. ________________________________________________________________________________
Subject: Bent Tab
Date: Jan 22, 2007
From: "Vern W. Smith" <Vern(at)teclabsinc.com>
Hi Shawn, Use a small piece of leather with a hole in it(I've also used dense foam). The hole fits over the shop side of the undriven rivet. Then press down on the leather with your bucking bar until it contacts the undriven rivet end (it should push the tab flat against the underlying aluminum.) Start to set the rivet with your rivet gun until the rivet holds the tab in place. Remove the leather and finish driving the rivet. Vern (#324 fuselage) _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Shawn Moon Sent: Monday, January 22, 2007 9:12 AM Subject: RV10-List: Bent Tab All, I had to pull out a rivet in my tailcone and in the process of so doing I bent a tab on the F-1011 bulkhead. Does anybody have a good way to hold that tab down while re-inserting the rivet? I was able to get it lined up again but it still wants to stick up unless held down by a cleko. Removing the part is not going to be an option. Any suggestions would be appreciated. --Shawn 40366 _____ 8:00? 8:25? 8:40? Find a flick in no time with theYahoo! Search movie showtime shortcut. ________________________________________________________________________________
From: Jeff Carpenter <jeff(at)westcottpress.com>
Subject: Re: Bent Tab
Date: Jan 22, 2007
Hi Shawn, If you can get to the shop head with a back riveting tool, the tool will hold down the tab. If not, you can make a notched or stepped bucking that will hold down the tab with one surface and buck the rivet with the other. Jeff Carpenter 40304 On Jan 22, 2007, at 9:11 AM, Shawn Moon wrote: > All, > I had to pull out a rivet in my tailcone and in the process of > so doing I bent a tab on the F-1011 bulkhead. Does anybody have a > good way to hold that tab down while re-inserting the rivet? I was > able to get it lined up again but it still wants to stick up unless > held down by a cleko. Removing the part is not going to be an > option. Any suggestions would be appreciated. > > --Shawn > 40366 > > > 8:00? 8:25? 8:40? Find a flick in no time > with theYahoo! Search movie showtime shortcut. > http://www.matronics.com/Navigator?RV10-List_- > ============================================================ _- > forums.matronics.com_- > =========================================================== > ________________________________________________________________________________
From: "John Gonzalez" <indigoonlatigo(at)msn.com>
Subject: Bent Tab
Date: Jan 22, 2007
glue it in and clecoe it until dry then rivet it. If you are suggesting no one can get in there then are you using a blind rivet. Epoxy first in any case. John G >From: Shawn Moon <moons1999(at)yahoo.com> >Reply-To: rv10-list(at)matronics.com >To: Matronics RV10 >Subject: RV10-List: Bent Tab >Date: Mon, 22 Jan 2007 09:11:37 -0800 (PST) > >All, > I had to pull out a rivet in my tailcone and in the process of so >doing I bent a tab on the F-1011 bulkhead. Does anybody have a good way to >hold that tab down while re-inserting the rivet? I was able to get it >lined up again but it still wants to stick up unless held down by a cleko. >Removing the part is not going to be an option. Any suggestions would be >appreciated. > >--Shawn >40366 > > >Never miss an email again! >Yahoo! Toolbar alerts you the instant new Mail arrives. >http://tools.search.yahoo.com/toolbar/features/mail/ ________________________________________________________________________________
Subject: Re: Baggage door lock
From: "Jim & Julie Wade" <jwade(at)msdeltawireless.com>
Date: Jan 22, 2007
Looks good, works good, no problems with weather so far. Jim Read this topic online here: http://forums.matronics.com/viewtopic.php?p=89549#89549 ________________________________________________________________________________
Subject: Bent Tab
Date: Jan 22, 2007
From: "Lloyd, Daniel R." <LloydDR(at)wernerco.com>
You can back rivet it, and the spring loaded collar will hold it down, or what I have down is use a plastic tweaker (electrical term) to hold the tab for the first one or two strikes by the gun, this causes the rivet to swell enough to hold then you can take out the weaker. Depending on the angle it can be difficult to hold the bucking bar and tweaker with both hands, but get used to it, because there will be many more times you need 3 hands to do something Dan N289DT _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Shawn Moon Sent: Monday, January 22, 2007 12:12 PM Subject: RV10-List: Bent Tab All, I had to pull out a rivet in my tailcone and in the process of so doing I bent a tab on the F-1011 bulkhead. Does anybody have a good way to hold that tab down while re-inserting the rivet? I was able to get it lined up again but it still wants to stick up unless held down by a cleko. Removing the part is not going to be an option. Any suggestions would be appreciated. --Shawn 40366 _____ 8:00? 8:25? 8:40? Find a flick <http://tools.search.yahoo.com/shortcuts/?fr=oni_on_mail&#news> in no time with theYahoo! Search movie showtime shortcut. <http://tools.search.yahoo.com/shortcuts/?fr=oni_on_mail&#news> ________________________________________________________________________________
From: "John Hasbrouck" <jhasbrouck(at)woh.rr.com>
Subject: Re: Elevator counterbalance weight
Date: Jan 22, 2007
Vans does have a spec for elevator balance. It can be found in their Final Inspection and Flight Test Document on Page 2. For the -10 it is 37.5 in/lbs Trailing Edge Heavy. The factory can tell you how to rig the appropriate test equipment... John Hasbrouck #40264 ________________________________________________________________________________
From: "John Hasbrouck" <jhasbrouck(at)woh.rr.com>
Subject: Re: Bent Tab
Date: Jan 22, 2007
You could try to back rivet it. The collar on the back rivet set should hold the tab in place. You'll need a back rivet bucking bar and an assistant. Future reference: don't punch out rivets that are associated with tabs or thin flanges, drill them out. You'll avoid this problem. John Hasbrouck #40264 ________________________________________________________________________________
From: "Rick Leach" <papadaddyo(at)tampabay.rr.com>
Subject: Counterbalance
Date: Jan 22, 2007
Thanks all for the responses. Didn't mean to get another war going. A lot of good advice for everyone. I think I like John's response the best and will just cut down the trailing edge. Just kidding! Hey, it would save on overall weight as well. In the end I'll be putting the correct weights on and tweak it when I get to the final rigging. Rick Leach Sitting with my trailing edge hanging a bit lower. ________________________________________________________________________________
From: "John Gonzalez" <indigoonlatigo(at)msn.com>
Subject: Elevator counterbalance weight Further Thought out!
Date: Jan 22, 2007
maybe I'll be the last to post and I think I read everyones responses. An important point to consider is that once the elevator tip farings are installed, one can no longer get access to the bold head or the nut of the bolt which holds these weights on. So it might be wise to error on the heavy side so that one could nip away at the excess weight in the future if the lead needs to be lightened. I suppose one could also epoxy in the nut to the rib so that one could replace the weight and still torque it down without removing the faring and messing up the paint job. I don't think anyone mentioned this. John G. >From: "Rick Leach" <papadaddyo(at)tampabay.rr.com> >Reply-To: rv10-list(at)matronics.com >To: >Subject: RV10-List: Elevator counterbalance weight >Date: Sun, 21 Jan 2007 18:27:30 -0500 > >OK, call me dumb and I know, always measure twice and saw once. You >guessed >it, I trimmed one elevator counterbalance weight wrong and cut a bit too >much off. How will this affect the elevator and rigging later on? Should >I >suck it up and get a new weight or go with this one? It's probably only a >few ounces off. I haven't weighed it. > > >Rick Leach > >40397 > ________________________________________________________________________________
From: "John Gonzalez" <indigoonlatigo(at)msn.com>
Subject: Bent Tab
Date: Jan 22, 2007
drilled hole in a tongue depressor or popsicle stick wrks well also. John G >From: "Vern W. Smith" <Vern(at)teclabsinc.com> >Reply-To: rv10-list(at)matronics.com >To: >Subject: RE: RV10-List: Bent Tab >Date: Mon, 22 Jan 2007 10:16:10 -0800 > >Hi Shawn, > > >Use a small piece of leather with a hole in it(I've also used dense >foam). The hole fits over the shop side of the undriven rivet. Then >press down on the leather with your bucking bar until it contacts the >undriven rivet end (it should push the tab flat against the underlying >aluminum.) Start to set the rivet with your rivet gun until the rivet >holds the tab in place. Remove the leather and finish driving the rivet. > > >Vern (#324 fuselage) > > > _____ > >From: owner-rv10-list-server(at)matronics.com >[mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Shawn Moon >Sent: Monday, January 22, 2007 9:12 AM >To: Matronics RV10 >Subject: RV10-List: Bent Tab > > >All, > I had to pull out a rivet in my tailcone and in the process of so >doing I bent a tab on the F-1011 bulkhead. Does anybody have a good way >to hold that tab down while re-inserting the rivet? I was able to get >it lined up again but it still wants to stick up unless held down by a >cleko. Removing the part is not going to be an option. Any suggestions >would be appreciated. > >--Shawn >40366 > > > _____ > >8:00? 8:25? 8:40? Find a flick in no time >with theYahoo! Search movie showtime shortcut. > > ________________________________________________________________________________
From: "Chris" <toaster73(at)earthlink.net>
Subject: Re: Elevator counterbalance weight
Date: Jan 22, 2007
For EAA online members this link may provide helpful knowledge too. -Chris Lucas #40072 slow build... tailcone attach <http://members.eaa.org/home/homebuilders/building/controls/Control%20Sur face%20Balancing%20in%20Homebuilts.html> ----- Original Message ----- From: John Hasbrouck To: rv10-list(at)matronics.com Sent: Monday, January 22, 2007 1:25 PM Subject: Re: RV10-List: Elevator counterbalance weight Vans does have a spec for elevator balance. It can be found in their Final Inspection and Flight Test Document on Page 2. For the -10 it is 37.5 in/lbs Trailing Edge Heavy. The factory can tell you how to rig the appropriate test equipment... John Hasbrouck #40264 ________________________________________________________________________________
From: "John Hasbrouck" <jhasbrouck(at)woh.rr.com>
Subject: Re: Elevator counterbalance weight Further Thought out!
Date: Jan 22, 2007
John, I installed my elevator tips with screws for easy removal and to avoid the problems you mentioned. John Hasbrouck #40264 ________________________________________________________________________________
From: "John Hasbrouck" <jhasbrouck(at)woh.rr.com>
Subject: Re: Elevator counterbalance weight
Date: Jan 22, 2007
Gary, Actually the equipment needed for checking the counterbalances is quite simple. For the elevators you need a rod attached to the elevators extending forward to a point 37.5 inches from the hinge centerline with a 1 lb weight attached at that point. ( 37.5 in/lb ). This is with both elevators attached, the trim in place and the tips on. If your choose to pop rivet the tips on you should probably wait until the final balance is done. ( Didn't tell us that in the plans did they? I used #4 screws and nutplates for mine. ) Adjust counterweights so the elevators rest trailing edge low. Any other builders who want to correct or expand on the above procedure please do so. I'd appreciate constructive advise particularly from previous RVers. BTW. The old -6 plans called for the builder to melt lead ingots into a mould to form the counterweights. Boy are we spoiled!! John Hasbrouck #40264 ________________________________________________________________________________
Date: Jan 22, 2007
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: Elevator counterbalance weight
Thanks. Looks like I am going to first start helping an A&P friend finish an RV-6 that he bought from an estate. Its in the fuselage stage. Should be good intro to how Vans does stuff. John W. Cox wrote: > > Well Said Kelly. > > John Cox > #40600 > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Kelly > McMullen > Sent: Monday, January 22, 2007 7:55 AM > To: rv10-list(at)matronics.com > Subject: Re: RV10-List: Elevator counterbalance weight > > > Hmm, production(certified) aircraft have a specification for how many > grams wt. you should measure at the trailing edge when the bearings > are suspended on a knife edge. It would seem prudent for Vans to have > such a spec for the -10 if in fact they should not be balanced with > zero wt at the trailing edge. > > On 1/22/07, Rick Gray wrote: > >> The RV10 is NOT the same as 'other' RV's when it comes to 'balancing' >> > the > >> elevators. After installation of the 'plans' counterweights the >> > trailing > >> edge will remain 'heavy' when hung by the rod end bearings by design. >> > It > >> would take ~another 1lb ingot of lead on each elevator horn to >> > 'balance' as > >> you did with your 'other' RV's. Again....not the case on the >> > 10.....savvy? > >> It's not spelled out in the plans....this info from Vans via land >> > line. > >> For the archives. >> >> Rick in Ohio at the Buffalo Farm >> http://rv6rick.tripod.com/ohiovalleyrvators/ >> ----- Original Message ----- >> > > > ________________________________________________________________________________
Date: Jan 22, 2007
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Van's Motor Mount SB
Looks like Van's has issued another service bulletin, this time aimed at us "Hot Rodders" http://vansaircraft.com/pdf/10_motor_mount.pdf Scott was extremely helpful and modified my mount. Looks like they won't be doing any more! Deems Davis # 406 Finishing - ( A Misnomer ! ) http://deemsrv10.com/ ________________________________________________________________________________
From: "Dave Leikam" <DAVELEIKAM(at)wi.rr.com>
Subject: Re: Bent Tab
Date: Jan 22, 2007
Can you back rivet the tab? I would research this first, but could you use a drop of super glue to hold the tab? I don't know if Cyan glue will affect aluminum, so check this first. Dave Leikam 40496 ----- Original Message ----- From: Shawn Moon To: Matronics RV10 Sent: Monday, January 22, 2007 11:11 AM Subject: RV10-List: Bent Tab All, I had to pull out a rivet in my tailcone and in the process of so doing I bent a tab on the F-1011 bulkhead. Does anybody have a good way to hold that tab down while re-inserting the rivet? I was able to get it lined up again but it still wants to stick up unless held down by a cleko. Removing the part is not going to be an option. Any suggestions would be appreciated. --Shawn 40366 ------------------------------------------------------------------------- ----- 8:00? 8:25? 8:40? Find a flick in no time with theYahoo! Search movie showtime shortcut. ________________________________________________________________________________
Subject: Van's Motor Mount SB
Date: Jan 23, 2007
From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net>
Deems, Have the modifications fixed the issue with your mount? I would like to know before I call and discuss the mount for my engine. I take exception with the SB. First of all I paid a crap load of money for a Lycoming and my Barrett engine is NOT a clone. Second of all, Lycoming offers a cold air induction sump also and I'm betting that that "stock" Lycoming part is also going to see interference. If they know what the problem is and know how to fix it without impacting everyone else, they should. I agree that they do not need to accommodate every variation out there but this is a fairly common mod and I'm not doing it to hot rod anything. I have a HP limiting device called a throttle and the additional HP I may see is to get me out of short strips or high density altitude locations, not to get me there 10 minutes sooner. I really wish Van's would get the difference already and move on with the stupid hot rodding crap. Michael Sausen -10 #352 limbo -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis Sent: Monday, January 22, 2007 10:02 PM Subject: RV10-List: Van's Motor Mount SB Looks like Van's has issued another service bulletin, this time aimed at us "Hot Rodders" http://vansaircraft.com/pdf/10_motor_mount.pdf Scott was extremely helpful and modified my mount. Looks like they won't be doing any more! Deems Davis # 406 Finishing - ( A Misnomer ! ) http://deemsrv10.com/ ________________________________________________________________________________
Subject: Van's Motor Mount SB
Date: Jan 23, 2007
From: "BPA" <BPA(at)bpaengines.com>
Wow Deems. Thanks for passing this along. There are a few points that should be understood by individuals who are either new to the list or are still in the homework phase of engine selection. Primarily, the Barrett Precision Engines IO-540-X is not a "clone" engine. It is made of all new Lycoming components sold from Lycoming to us as part of their kit program. The only exception is the cold air induction sump, plenum and pipes which Monty designed almost 20 years ago for use in the experimental arena. In some cases, the compression ratio is increased at the request of the airplane builder using propriety pistons. Oops, and we use silicone rocker box gaskets made by Superior. Other than that, all OEM certified parts are used on the 540. Of course the IO-540-X is also available with the stock sump. There is a clearance issue with the mount. I do have a local source for the modification needed on the mount and am happy to pass that along to anyone who is interested or intends to use the modified IO-540-X with cold air induction. This individual has modified the RV-10 engine mount with the standard sump. We are meeting with him over the next few days, and we will provide the engine mount modification to you as a value added service with your engine at no additional charge. For those of you who have already taken delivery of your engine equipped with Barrett Cold Air, please contact Rhonda for assistance in getting your mounts modified. Re: Van's advisement about going with standard hp, this is a debate for you as builders, and each individual has different needs and wants. We have always recommended moderation in increasing the hp. Van's has an interest in selling you a stock Lycoming engine. I doubt very seriously that he is selling them to you at cost! Thank for your continued support. Allen Barrett Barrett Precision Engines, Inc. 2870-B N. Sheridan Rd. Tulsa, OK 74115 (918) 835-1089 phone (918) 835-1754 fax www.barrettprecisionengines.com -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis Sent: Monday, January 22, 2007 10:02 PM Subject: RV10-List: Van's Motor Mount SB Looks like Van's has issued another service bulletin, this time aimed at us "Hot Rodders" http://vansaircraft.com/pdf/10_motor_mount.pdf Scott was extremely helpful and modified my mount. Looks like they won't be doing any more! Deems Davis # 406 Finishing - ( A Misnomer ! ) http://deemsrv10.com/ ________________________________________________________________________________
Date: Jan 23, 2007
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Re: Van's Motor Mount SB
The modification did indeed fix my situation I've posted pictures here : http://deemsrv10.com/album/Sec%20Firewall%20Forward%20FF1/slides/DSC04025.html page forward and you can see several other shots. I think this must be a broader issue than just BPE cold air. They told me they had just modified another mount the day prior to mine. Don't know if that one was an early/unmodified mount or not. Deems Davis # 406 Finishing - ( A Misnomer ! ) http://deemsrv10.com/ RV Builder (Michael Sausen) wrote: > >Deems, > > Have the modifications fixed the issue with your mount? I would like >to know before I call and discuss the mount for my engine. I take >exception with the SB. First of all I paid a crap load of money for a >Lycoming and my Barrett engine is NOT a clone. Second of all, Lycoming >offers a cold air induction sump also and I'm betting that that "stock" >Lycoming part is also going to see interference. > > If they know what the problem is and know how to fix it without >impacting everyone else, they should. I agree that they do not need to >accommodate every variation out there but this is a fairly common mod >and I'm not doing it to hot rod anything. I have a HP limiting device >called a throttle and the additional HP I may see is to get me out of >short strips or high density altitude locations, not to get me there 10 >minutes sooner. I really wish Van's would get the difference already >and move on with the stupid hot rodding crap. > >Michael Sausen >-10 #352 limbo > >-----Original Message----- >From: owner-rv10-list-server(at)matronics.com >[mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis >Sent: Monday, January 22, 2007 10:02 PM >To: rv10-list(at)matronics.com >Subject: RV10-List: Van's Motor Mount SB > > >Looks like Van's has issued another service bulletin, this time aimed at > >us "Hot Rodders" > >http://vansaircraft.com/pdf/10_motor_mount.pdf > >Scott was extremely helpful and modified my mount. Looks like they won't > >be doing any more! > > >Deems Davis # 406 >Finishing - ( A Misnomer ! ) >http://deemsrv10.com/ > > > > ________________________________________________________________________________
Date: Jan 23, 2007
From: "James K Hovis" <james.k.hovis(at)gmail.com>
Subject: Re: Elevator counterbalance weight
For a quick explanation of control surfaces see this: http://www.centennialofflight.gov/essay/Theories_of_Flight/control/TH28.htm Those tabs forward of the hinge line out on the tips of the elevator aren't there just to provide a convenient place to store the mass balance lead. 172's have leading edge elevator tabs out at the tip. Obviously, Cessna relies on aerodynamic balance rather than mass balance and probably a lower Vne to limit flutter. My old AA1A had a spring balance system on the elevator which centered the elevator to the trim tab setting along with moving tips that provided a certain level of aero balance and hid lead for mass balance resulting in VERY light loads (compared to C150's). On 1/22/07, Kelly McMullen wrote: > > The 172's I've flown(pre 1977) had nothing of the sort. The elevator > would fall to the rear of its own weight. The only tab on the elevator > is the trim tab. But its a little different when Vne is 150 mph. > Mooneys on the other hand, have Vne's of 189mph MIAS and up(most newer > models well over 200kts), and they definitely are balanced with the > elevator tail heavy, with a weight spec specific to the model, while > some models have bungee springs that change the resting point of the > elevator depending on the trim position, because the entire tail > pivots, changing the angle of incidence of the horizontal stab. > > On 1/22/07, James K Hovis wrote: > > > > How many C-172's do you see on a ramp with the elevators drooping? The > > elevators themselves are balanced about the hinge-line, but the > > control linkage weights basically "pull down" the elevator. This is > > also one reason there's an aerodynamic balance tab on a C-172 > > elevator. > > > > ________________________________________________________________________________
From: "Rene Felker" <rene(at)felker.com>
Subject: Van's Motor Mount SB
Date: Jan 23, 2007
I do not see the words "hot rodding" in the SB nor do I see anything but Vans covering their buts. It looks pretty simple, the motor mount is only guaranteed to work with the stock IO-540 without cold air induction, if you go with any other variation, it is on the builder to fix the motor mount. Also their statement about higher horse power does not limit you on the size of engine you are putting in, just that you must account for it in your operating limits in order to meet the intent of the statement in the SB. There are many airplanes with de-rated turbines. Yes I have a stock IO-540....so this really doesn't affect me. But, I hate to see this mud slinging at Vans on something that they are reasonably handling.....now about the fiberglass parts......... Rene' Felker 40322 N423CF 801-721-6080 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of RV Builder (Michael Sausen) Sent: Tuesday, January 23, 2007 7:47 AM Subject: RE: RV10-List: Van's Motor Mount SB Deems, Have the modifications fixed the issue with your mount? I would like to know before I call and discuss the mount for my engine. I take exception with the SB. First of all I paid a crap load of money for a Lycoming and my Barrett engine is NOT a clone. Second of all, Lycoming offers a cold air induction sump also and I'm betting that that "stock" Lycoming part is also going to see interference. If they know what the problem is and know how to fix it without impacting everyone else, they should. I agree that they do not need to accommodate every variation out there but this is a fairly common mod and I'm not doing it to hot rod anything. I have a HP limiting device called a throttle and the additional HP I may see is to get me out of short strips or high density altitude locations, not to get me there 10 minutes sooner. I really wish Van's would get the difference already and move on with the stupid hot rodding crap. Michael Sausen -10 #352 limbo -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis Sent: Monday, January 22, 2007 10:02 PM Subject: RV10-List: Van's Motor Mount SB Looks like Van's has issued another service bulletin, this time aimed at us "Hot Rodders" http://vansaircraft.com/pdf/10_motor_mount.pdf Scott was extremely helpful and modified my mount. Looks like they won't be doing any more! Deems Davis # 406 Finishing - ( A Misnomer ! ) http://deemsrv10.com/ ________________________________________________________________________________
Date: Jan 23, 2007
From: "Kelly McMullen" <apilot2(at)gmail.com>
Subject: Re: Elevator counterbalance weight
I'd say we are separated by a common language. I don't consider the balance horns on Cessna "tabs" any more than they are on the hundreds of other aircraft that have them. I consider "tabs" as small strips of metal riveted to the rear of a control surface. What you describe is most commonly called a horn or counter balance, not a tab. >From your reference link "Tabs are auxiliary control surfaces placed at the trailing edges of the primary control surfaces." Which is why I wrote what I did. On 1/23/07, James K Hovis wrote: > > For a quick explanation of control surfaces see this: > http://www.centennialofflight.gov/essay/Theories_of_Flight/control/TH28.htm > Those tabs forward of the hinge line out on the tips of the elevator > aren't there just to provide a convenient place to store the mass > balance lead. 172's have leading edge elevator tabs out at the tip. > Obviously, Cessna relies on aerodynamic balance rather than mass > balance and probably a lower Vne to limit flutter. My old AA1A had a > spring balance system on the elevator which centered the elevator to > the trim tab setting along with moving tips that provided a certain > level of aero balance and hid lead for mass balance resulting in VERY > light loads (compared to C150's). > > On 1/22/07, Kelly McMullen wrote: > > > > The 172's I've flown(pre 1977) had nothing of the sort. The elevator > > would fall to the rear of its own weight. The only tab on the elevator > > is the trim tab. But its a little different when Vne is 150 mph. > > Mooneys on the other hand, have Vne's of 189mph MIAS and up(most newer > > models well over 200kts), and they definitely are balanced with the > > elevator tail heavy, with a weight spec specific to the model, while > > some models have bungee springs that change the resting point of the > > elevator depending on the trim position, because the entire tail > > pivots, changing the angle of incidence of the horizontal stab. > > > > On 1/22/07, James K Hovis wrote: > > > > > > How many C-172's do you see on a ramp with the elevators drooping? The > > > elevators themselves are balanced about the hinge-line, but the > > > control linkage weights basically "pull down" the elevator. This is > > > also one reason there's an aerodynamic balance tab on a C-172 > > > elevator. > > > > > > > > > > > > > > > ________________________________________________________________________________
Subject: Van's Motor Mount SB
Date: Jan 23, 2007
From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net>
Reasonably handling to me would suggest they make the change to their production run eliminating this problem with 99% of the engines used. Tim had a "stock" setup and still had this problem as did others. I think the final statement in the SB describes their position on the unofficial term of "hot rodding" so let's cut the semantics. I also didn't say anything about them covering their butts. The SB went out of its way to suggest that the Barrett engine is not a stock Lycoming which is absolutely incorrect. Frankly if I was Alan I would be rather irritated and would be having a conversation with Van's about that incorrect fact and suggest they change the wording. The SB also suggests that if you use Lycoming parts this won't be a problem which has already been shown as incorrect. I talked to Scott and Van's position is he is afraid of giving the appearance of authorizing these changes for litigious reasons as he tested the aircraft with the 260HP engine. This is the ONLY reason they don't make the change across the board. As I told Scott, the addition of the cold air sump for me was for a safety margin getting out of grass strips (my home airport) and high density altitude locations. When I purchased my engine I was living in Texas where it routinely is over 100 degrees. I can tell you that the cold air sump probably isn't going to get me back up to 260HP by itself when it's over 100 in the high desert. Same with Deems. While Van is in CYA mode against increased HP, Van is also setting himself up for lawsuits in the other direction by impacting safety. If he had the chance to make a non-impacting change to his design to improve safety and didn't do it, it's no better than encouraging wild modifications. Scott is checking with Van on if he can drop ship the mount directly to Alan for modification but he's afraid that they may also give the same impression. Give me a break. How about if I sign a legal release of responsibility like I had to when I deleted items from the finish kit. Or better yet I can give him Alan's home address as mine. Or they can take the don't ask, don't tell approach. This is just silly. I'm not slinging mud at Van's, I'm simply stating that if they have a solution they should implement it. That's called customer service and improving a product. Unfortunately they have a long history of ignoring customer suggestions and going on their merry way (fiberglass, shipping, etc). They make a great aircraft kit but there is no way to hide from lawsuits nowadays. It makes me sick that people cannot assume responsibility for their own actions anymore to the point that everyone is doing lawsuit mitigation as the first step in anything. I bought an engine from Barrett and at least I know they will take care of any issues that arise and not run and stick their head in the sand. Michael Rant mode off -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Rene Felker Sent: Tuesday, January 23, 2007 9:16 AM Subject: RE: RV10-List: Van's Motor Mount SB I do not see the words "hot rodding" in the SB nor do I see anything but Vans covering their buts. It looks pretty simple, the motor mount is only guaranteed to work with the stock IO-540 without cold air induction, if you go with any other variation, it is on the builder to fix the motor mount. Also their statement about higher horse power does not limit you on the size of engine you are putting in, just that you must account for it in your operating limits in order to meet the intent of the statement in the SB. There are many airplanes with de-rated turbines. Yes I have a stock IO-540....so this really doesn't affect me. But, I hate to see this mud slinging at Vans on something that they are reasonably handling.....now about the fiberglass parts......... Rene' Felker 40322 N423CF 801-721-6080 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of RV Builder (Michael Sausen) Sent: Tuesday, January 23, 2007 7:47 AM Subject: RE: RV10-List: Van's Motor Mount SB Deems, Have the modifications fixed the issue with your mount? I would like to know before I call and discuss the mount for my engine. I take exception with the SB. First of all I paid a crap load of money for a Lycoming and my Barrett engine is NOT a clone. Second of all, Lycoming offers a cold air induction sump also and I'm betting that that "stock" Lycoming part is also going to see interference. If they know what the problem is and know how to fix it without impacting everyone else, they should. I agree that they do not need to accommodate every variation out there but this is a fairly common mod and I'm not doing it to hot rod anything. I have a HP limiting device called a throttle and the additional HP I may see is to get me out of short strips or high density altitude locations, not to get me there 10 minutes sooner. I really wish Van's would get the difference already and move on with the stupid hot rodding crap. Michael Sausen -10 #352 limbo -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis Sent: Monday, January 22, 2007 10:02 PM Subject: RV10-List: Van's Motor Mount SB Looks like Van's has issued another service bulletin, this time aimed at us "Hot Rodders" http://vansaircraft.com/pdf/10_motor_mount.pdf Scott was extremely helpful and modified my mount. Looks like they won't be doing any more! Deems Davis # 406 Finishing - ( A Misnomer ! ) http://deemsrv10.com/ ________________________________________________________________________________
Date: Jan 23, 2007
From: "James K Hovis" <james.k.hovis(at)gmail.com>
Subject: Re: Elevator counterbalance weight
True. Common parlance here is "horn tab" not to be confused with "control horn"... On 1/23/07, Kelly McMullen wrote: > > I'd say we are separated by a common language. I don't consider the > balance horns on Cessna "tabs" any more than they are on the hundreds > of other aircraft that have them. I consider "tabs" as small strips of > metal riveted to the rear of a control surface. What you describe is > most commonly called a horn or counter balance, not a tab. > >From your reference link "Tabs are auxiliary control surfaces placed > at the trailing edges of the primary control surfaces." > > Which is why I wrote what I did. > > On 1/23/07, James K Hovis wrote: > > > > For a quick explanation of control surfaces see this: > > > http://www.centennialofflight.gov/essay/Theories_of_Flight/control/TH28.htm > > Those tabs forward of the hinge line out on the tips of the elevator > > aren't there just to provide a convenient place to store the mass > > balance lead. 172's have leading edge elevator tabs out at the tip. > > Obviously, Cessna relies on aerodynamic balance rather than mass > > balance and probably a lower Vne to limit flutter. My old AA1A had a > > spring balance system on the elevator which centered the elevator to > > the trim tab setting along with moving tips that provided a certain > > level of aero balance and hid lead for mass balance resulting in VERY > > light loads (compared to C150's). > > > > On 1/22/07, Kelly McMullen wrote: > > > > > > The 172's I've flown(pre 1977) had nothing of the sort. The elevator > > > would fall to the rear of its own weight. The only tab on the elevator > > > is the trim tab. But its a little different when Vne is 150 mph. > > > Mooneys on the other hand, have Vne's of 189mph MIAS and up(most newer > > > models well over 200kts), and they definitely are balanced with the > > > elevator tail heavy, with a weight spec specific to the model, while > > > some models have bungee springs that change the resting point of the > > > elevator depending on the trim position, because the entire tail > > > pivots, changing the angle of incidence of the horizontal stab. > > > > > > On 1/22/07, James K Hovis wrote: > > > > > > > > > How many C-172's do you see on a ramp with the elevators drooping? The > > > > elevators themselves are balanced about the hinge-line, but the > > > > control linkage weights basically "pull down" the elevator. This is > > > > also one reason there's an aerodynamic balance tab on a C-172 > > > > elevator. > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > ________________________________________________________________________________
From: "Rene Felker" <rene(at)felker.com>
Subject: Van's Motor Mount SB
Date: Jan 23, 2007
Michael wrote "It makes me sick that people cannot assume responsibility for their own actions anymore to the point that everyone is doing lawsuit mitigation as the first step in anything." I totally agree......I have been on the receiving end of a lawsuit and totally understand Vans position based on the world we live in. If Vans makes the change and it can be tied to his attempt to support alternative engines, what will that look like to a jury, seeing the crying widow of the dumb pilot who just killed himself doing something that exceeded the operating limits of the airplane. Defense mode off, back to covering my ass at work...... Rene' Felker 40322 N423CF 801-721-6080 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of RV Builder (Michael Sausen) Sent: Tuesday, January 23, 2007 9:42 AM Subject: RE: RV10-List: Van's Motor Mount SB Reasonably handling to me would suggest they make the change to their production run eliminating this problem with 99% of the engines used. Tim had a "stock" setup and still had this problem as did others. I think the final statement in the SB describes their position on the unofficial term of "hot rodding" so let's cut the semantics. I also didn't say anything about them covering their butts. The SB went out of its way to suggest that the Barrett engine is not a stock Lycoming which is absolutely incorrect. Frankly if I was Alan I would be rather irritated and would be having a conversation with Van's about that incorrect fact and suggest they change the wording. The SB also suggests that if you use Lycoming parts this won't be a problem which has already been shown as incorrect. I talked to Scott and Van's position is he is afraid of giving the appearance of authorizing these changes for litigious reasons as he tested the aircraft with the 260HP engine. This is the ONLY reason they don't make the change across the board. As I told Scott, the addition of the cold air sump for me was for a safety margin getting out of grass strips (my home airport) and high density altitude locations. When I purchased my engine I was living in Texas where it routinely is over 100 degrees. I can tell you that the cold air sump probably isn't going to get me back up to 260HP by itself when it's over 100 in the high desert. Same with Deems. While Van is in CYA mode against increased HP, Van is also setting himself up for lawsuits in the other direction by impacting safety. If he had the chance to make a non-impacting change to his design to improve safety and didn't do it, it's no better than encouraging wild modifications. Scott is checking with Van on if he can drop ship the mount directly to Alan for modification but he's afraid that they may also give the same impression. Give me a break. How about if I sign a legal release of responsibility like I had to when I deleted items from the finish kit. Or better yet I can give him Alan's home address as mine. Or they can take the don't ask, don't tell approach. This is just silly. I'm not slinging mud at Van's, I'm simply stating that if they have a solution they should implement it. That's called customer service and improving a product. Unfortunately they have a long history of ignoring customer suggestions and going on their merry way (fiberglass, shipping, etc). They make a great aircraft kit but there is no way to hide from lawsuits nowadays. It makes me sick that people cannot assume responsibility for their own actions anymore to the point that everyone is doing lawsuit mitigation as the first step in anything. I bought an engine from Barrett and at least I know they will take care of any issues that arise and not run and stick their head in the sand. Michael Rant mode off -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Rene Felker Sent: Tuesday, January 23, 2007 9:16 AM Subject: RE: RV10-List: Van's Motor Mount SB I do not see the words "hot rodding" in the SB nor do I see anything but Vans covering their buts. It looks pretty simple, the motor mount is only guaranteed to work with the stock IO-540 without cold air induction, if you go with any other variation, it is on the builder to fix the motor mount. Also their statement about higher horse power does not limit you on the size of engine you are putting in, just that you must account for it in your operating limits in order to meet the intent of the statement in the SB. There are many airplanes with de-rated turbines. Yes I have a stock IO-540....so this really doesn't affect me. But, I hate to see this mud slinging at Vans on something that they are reasonably handling.....now about the fiberglass parts......... Rene' Felker 40322 N423CF 801-721-6080 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of RV Builder (Michael Sausen) Sent: Tuesday, January 23, 2007 7:47 AM Subject: RE: RV10-List: Van's Motor Mount SB Deems, Have the modifications fixed the issue with your mount? I would like to know before I call and discuss the mount for my engine. I take exception with the SB. First of all I paid a crap load of money for a Lycoming and my Barrett engine is NOT a clone. Second of all, Lycoming offers a cold air induction sump also and I'm betting that that "stock" Lycoming part is also going to see interference. If they know what the problem is and know how to fix it without impacting everyone else, they should. I agree that they do not need to accommodate every variation out there but this is a fairly common mod and I'm not doing it to hot rod anything. I have a HP limiting device called a throttle and the additional HP I may see is to get me out of short strips or high density altitude locations, not to get me there 10 minutes sooner. I really wish Van's would get the difference already and move on with the stupid hot rodding crap. Michael Sausen -10 #352 limbo -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis Sent: Monday, January 22, 2007 10:02 PM Subject: RV10-List: Van's Motor Mount SB Looks like Van's has issued another service bulletin, this time aimed at us "Hot Rodders" http://vansaircraft.com/pdf/10_motor_mount.pdf Scott was extremely helpful and modified my mount. Looks like they won't be doing any more! Deems Davis # 406 Finishing - ( A Misnomer ! ) http://deemsrv10.com/ ________________________________________________________________________________
Date: Jan 23, 2007
From: "Fred Williams, M.D." <drfred(at)suddenlinkmail.com>
Subject: Vans motor mount SB
Question: Has anybody run into problems getting the RV 10 certified as "airworthy" when they have installed a modified (increased horsepower) Lycoming engine? Does this continue to fall under the experimental regs of building our own aircraft? Fred Williams 40515 ________________________________________________________________________________
Date: Jan 23, 2007
From: "Fred Williams, M.D." <drfred(at)suddenlinkmail.com>
Subject: Vans motor mount SB
Question: Has anybody run into problems getting the RV 10 certified as "airworthy" when they have installed a modified (increased horsepower) Lycoming engine? Does this continue to fall under the experimental regs of building our own aircraft? Fred Williams 40515 ________________________________________________________________________________
Subject: Vans motor mount SB
Date: Jan 23, 2007
From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net>
Experimental, is experimental, is experimental. No such limitation. Michael -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Fred Williams, M.D. Sent: Tuesday, January 23, 2007 11:51 AM Subject: RV10-List: Vans motor mount SB Question: Has anybody run into problems getting the RV 10 certified as "airworthy" when they have installed a modified (increased horsepower) Lycoming engine? Does this continue to fall under the experimental regs of building our own aircraft? Fred Williams 40515 ________________________________________________________________________________
From: "John Jessen" <jjessen(at)rcn.com>
Subject: Van's Motor Mount SB
Date: Jan 23, 2007
I probably shouldn't weigh in on this, simply because I usually don't have a clue. However, after reading the notice and knowing a bit about business, it appears Vans is simply narrowing their scope of liability. It'll not hurt their business one whit to do so and might hurt to go the other way. They will continue to sell and support the narrow band of known product, and they will make a good living doing that. They will let Marty and others deal with the issues that lay outside that band. And, that's okay. There is good innovation happening all around Vans and they are fine with that. I daresay they are happy with that. The cottage industry that has grown up around their product is quite large and strong and will continue to grow and improve. Should they make improvements to, say, the fiberglassed parts, sure and yes and I agree. If they have a stock part that is not of high quality in fabrication, damn right they should improve that. Should they modify the engine mount to make sure it works for a "standard" engine, of course. They are all about keeping well within a safety and knowledge zone. Let the market improve the product. They will still make their money. Now, having said that, I do agree that the language found in the SB was not well thought out. Clearly Barrett's engines are not aggressively modified clones, and clearly they didn't even have the mount correct for Tim's engine, so to put their stake at this point in the sand doesn't make sense on the face of it. And certainly building demonstrators as minimal VFR machines was a silly thing to do. Clearly the RV-10 is a cruising IFR machine, and should be treated as such. It has always been an attempt by the company to narrow the liability and cost options. But, the stake has been put in the sand and we will continue to build the planes, modify them as the market allows, and continue to enjoy the hell out of them. My conclusion? We all have our quirks. We meaning both individuals and companies. But the cool thing in this society is that we have a market that can fill the voids and make things even better. I have a feeling Van's will be seeing many a gear, many a cabin, many a cowl being returned, and many an engine not sold, as people find better alternatives. Hopefully this will make an impression on them, but if not, hey, we'll find a way to move forward with their basic product, which ain't bad. John Jessen #328 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Rene Felker Sent: Tuesday, January 23, 2007 9:26 AM Subject: RE: RV10-List: Van's Motor Mount SB Michael wrote "It makes me sick that people cannot assume responsibility for their own actions anymore to the point that everyone is doing lawsuit mitigation as the first step in anything." I totally agree......I have been on the receiving end of a lawsuit and totally understand Vans position based on the world we live in. If Vans makes the change and it can be tied to his attempt to support alternative engines, what will that look like to a jury, seeing the crying widow of the dumb pilot who just killed himself doing something that exceeded the operating limits of the airplane. Defense mode off, back to covering my ass at work...... Rene' Felker 40322 N423CF 801-721-6080 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of RV Builder (Michael Sausen) Sent: Tuesday, January 23, 2007 9:42 AM Subject: RE: RV10-List: Van's Motor Mount SB Reasonably handling to me would suggest they make the change to their production run eliminating this problem with 99% of the engines used. Tim had a "stock" setup and still had this problem as did others. I think the final statement in the SB describes their position on the unofficial term of "hot rodding" so let's cut the semantics. I also didn't say anything about them covering their butts. The SB went out of its way to suggest that the Barrett engine is not a stock Lycoming which is absolutely incorrect. Frankly if I was Alan I would be rather irritated and would be having a conversation with Van's about that incorrect fact and suggest they change the wording. The SB also suggests that if you use Lycoming parts this won't be a problem which has already been shown as incorrect. I talked to Scott and Van's position is he is afraid of giving the appearance of authorizing these changes for litigious reasons as he tested the aircraft with the 260HP engine. This is the ONLY reason they don't make the change across the board. As I told Scott, the addition of the cold air sump for me was for a safety margin getting out of grass strips (my home airport) and high density altitude locations. When I purchased my engine I was living in Texas where it routinely is over 100 degrees. I can tell you that the cold air sump probably isn't going to get me back up to 260HP by itself when it's over 100 in the high desert. Same with Deems. While Van is in CYA mode against increased HP, Van is also setting himself up for lawsuits in the other direction by impacting safety. If he had the chance to make a non-impacting change to his design to improve safety and didn't do it, it's no better than encouraging wild modifications. Scott is checking with Van on if he can drop ship the mount directly to Alan for modification but he's afraid that they may also give the same impression. Give me a break. How about if I sign a legal release of responsibility like I had to when I deleted items from the finish kit. Or better yet I can give him Alan's home address as mine. Or they can take the don't ask, don't tell approach. This is just silly. I'm not slinging mud at Van's, I'm simply stating that if they have a solution they should implement it. That's called customer service and improving a product. Unfortunately they have a long history of ignoring customer suggestions and going on their merry way (fiberglass, shipping, etc). They make a great aircraft kit but there is no way to hide from lawsuits nowadays. It makes me sick that people cannot assume responsibility for their own actions anymore to the point that everyone is doing lawsuit mitigation as the first step in anything. I bought an engine from Barrett and at least I know they will take care of any issues that arise and not run and stick their head in the sand. Michael Rant mode off -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Rene Felker Sent: Tuesday, January 23, 2007 9:16 AM Subject: RE: RV10-List: Van's Motor Mount SB I do not see the words "hot rodding" in the SB nor do I see anything but Vans covering their buts. It looks pretty simple, the motor mount is only guaranteed to work with the stock IO-540 without cold air induction, if you go with any other variation, it is on the builder to fix the motor mount. Also their statement about higher horse power does not limit you on the size of engine you are putting in, just that you must account for it in your operating limits in order to meet the intent of the statement in the SB. There are many airplanes with de-rated turbines. Yes I have a stock IO-540....so this really doesn't affect me. But, I hate to see this mud slinging at Vans on something that they are reasonably handling.....now about the fiberglass parts......... Rene' Felker 40322 N423CF 801-721-6080 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of RV Builder (Michael Sausen) Sent: Tuesday, January 23, 2007 7:47 AM Subject: RE: RV10-List: Van's Motor Mount SB Deems, Have the modifications fixed the issue with your mount? I would like to know before I call and discuss the mount for my engine. I take exception with the SB. First of all I paid a crap load of money for a Lycoming and my Barrett engine is NOT a clone. Second of all, Lycoming offers a cold air induction sump also and I'm betting that that "stock" Lycoming part is also going to see interference. If they know what the problem is and know how to fix it without impacting everyone else, they should. I agree that they do not need to accommodate every variation out there but this is a fairly common mod and I'm not doing it to hot rod anything. I have a HP limiting device called a throttle and the additional HP I may see is to get me out of short strips or high density altitude locations, not to get me there 10 minutes sooner. I really wish Van's would get the difference already and move on with the stupid hot rodding crap. Michael Sausen -10 #352 limbo -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis Sent: Monday, January 22, 2007 10:02 PM Subject: RV10-List: Van's Motor Mount SB Looks like Van's has issued another service bulletin, this time aimed at us "Hot Rodders" http://vansaircraft.com/pdf/10_motor_mount.pdf Scott was extremely helpful and modified my mount. Looks like they won't be doing any more! Deems Davis # 406 Finishing - ( A Misnomer ! ) http://deemsrv10.com/ ________________________________________________________________________________
Subject: Re: Van's Motor Mount SB Ranting
From: "Jon A. Delamarter" <jdelamarter(at)lycoming.textron.com>
Date: Jan 23, 2007
AV8ORJWC wrote: > Allen, thank you for clarifying what should have been obvious to most > builders. Your engine is not a "clone". > > I have posed to Jon Delamarter that he might respond > on the Thunderbolt "Clone" products as well. Next we will hear that > unless you buy a new engine direct from VAN, then the mount will not > work. That you will fall out of the sky with a Lycoming Thunderbolt. > > John Cox > #40600 > > -- If I am not mistaken, I believe that the core issue at the heart of this discussion really extends beyond liability concerns. But first, let me back up Allen's statement regarding a "clone" Lycoming from BPA. A clone, in my opinion, would refer to a Superior or ECI engine. The folks at Barrett assemble their engines from a box of Lycoming parts that they buy from us, Lycoming. In other words, the majority of their parts come from the same parts bin as a certified or Thunderbolt Lycoming. As with all of our kit shops, they have the discretion to modify the parts or add parts that in their judgment are safe and suitable. Michael and a lot of other folks have bought engines from BPA based on a well deserved industry reputation. Having said all that, I think it is just possible that the Van's SB specifically mentioned Monty's custom sump/intake system due to the fact that, to date, this is really the only commonly used aftermarket system of it's type (Tip of the hat to my good friend Kevin Murray at SkyDynamics; Kevin's system uses a stock Lycoming sump and is not exactly an equivalent.) Monty led the way in the experimental aftermarket with his system long before the RV-10 was on Van's drawing boards. And yes, to Michael's point, the cold-air system we are developing in Thunderbolt is similiar enough that I expect that the same interference would occur. (I must take a technical exception to one of your points, though Michael; a Barrett engine is not a stock Lycoming engine by definition. Neither is any engine that we build here in Thunderbolt. That's not a bad thing! It just means that those of us in the custom experimental engine market have an opportunity to do things a little differently.) To Van's point, I understand their reticence to implicitly or tacitly endorse modifications of their design. Once that is allowed to begin, where does it end? The line simply must be drawn somewhere. We cannot in good conscience ask an engineer to design in a safety margin and then endorse our intention to disregard that margin. Again, to Michael's point, throttle/manifold pressure management is a legitimate method for limiting horsepower. Now to the core issue I mentioned at the beginning. Those of us who participate in the experimental aircraft market do so knowing full well that the law supports the individual builder's right to modify the end product at will. Participation at any level is therefore risk inherent. Therefore, as a member of this group, I would ask that you would be patient with our attempts to balance innovation and performance with safety and reasonable risk. -------- Jon A. Delamarter Thunderbolt Manager Lycoming Engines Read this topic online here: http://forums.matronics.com/viewtopic.php?p=89801#89801 ________________________________________________________________________________
Date: Jan 23, 2007
From: "James K Hovis" <james.k.hovis(at)gmail.com>
Subject: Re: Vans motor mount SB
Fred, I think ultimately you can get a "hotrodded" RV approved. It would depend on how comfortable and familiar the FAA DAR or Inspector is with the modification, the original design, and the level the modification deviates from the original. As an experimental aircraft, if you can figure how to install one or two turbine powerplants to an RV-10, you are free to do so (an extreme example I know). The key will be how many hoops your FAA rep will make you go through to "prove" your ship is airworthy. One of the good things about buying a kit from Van's you get the design and engineering work they put into the original airframe as a basis for your ship and if yours is within the design limits studied by Van's, then I think you have an easier time with your paperwork. The further away from a "standard" RV-10 you go, don't be surprized that the FAA reps will want to see some engineering analysis to support the re-design and don't look to Van's to support you either partly due to the "cover my ass" syndrome. There's a couple points that should be considered why Van's has a "CMA" attitude towards "major" modifications: 1) They spent a lot of time and money developing an airframe that conforms to a certain set of criteria. Van's could incur considerable expense studying each deviation request coming in from the builder community. The results could drastically affect one or more aspect of the original design, which in Van's opinion could be detrimental to the overall utility of the airframe. 2) As kit airplanes become an increasing percentage of the overall GA fleet, especially those aircraft 18 years and newer, it's increasingly likely that some ambulance chaser is salivating at the chance to go after a kit manufacturer. A modification that greatly degraded some part of the performance criteria of the airframe originally set by Van's and was supported by analysis by Van's could be blood in the water to the legal sharks should that aircraft crash. For now, the 51% rule shields Van's, and that theuy probably don't have the corporate deep pockets like Cessna or Beechcraft, but other support services may not see such protection. Does anyone know if Van's faced a threat of lawsuit from the Arlington crash mentioned in a previous post? If it wasn't then, I feel sooner or later a kit maker will see a liability suit as a result of a crash. I think liability concerns may affect all kit makers and could kill the industry as it helped depress the production industry way back when. Hopefully this won't happen until after I begin work on my own airplane. Bottom-line is I see valid reasons for Van's position to modifications beyond the original design criteria of its airframes. And on the otherhand, I support those experimenters who want improvements for their own personal birds, it is EXPERIMENTING afterall. But, don't go whining when the Feds want you to support your modifications with rational analysis and Van's tells you you're on your own. JKH. On 1/23/07, Fred Williams, M.D. wrote: > > > Question: > > Has anybody run into problems getting the RV 10 certified as "airworthy" > when they have installed a modified (increased horsepower) Lycoming > engine? Does this continue to fall under the experimental regs of > building our own aircraft? > > Fred Williams > 40515 > > ________________________________________________________________________________
Date: Jan 23, 2007
From: "Pascal" <rv10builder(at)verizon.net>
Subject: Re: Van's Motor Mount SB
"we will provide the engine mount modification to you as a value added service with your engine at no additional charge. > For those of you who have already taken delivery of your engine equipped > with Barrett Cold Air, please contact Rhonda for assistance in getting > your mounts modified." That is what I call customer service. Barrett just earn a point for my decision on the engine. It's the small things that help me make the big decisions. Maybe we all need to send something to Van's and have them publish a concrete reason for releasing something that surely has nothing to do with Safety. I may be wrong on this but when I see a Service Bulletin I take it to mean- improvement found that will make the part, or other safer. A more powerful engine may get me to go slightly faster but just how much faster than the 201MPH advertised.. no power means I get over the mountains sooner, it means I have it if I want it. Vic, as an example has more power and he has said more than once he rarely uses more than 75% on his plane.. but he has it if he needs it. I see adding 20-30hp as a good thing and Van's using a SB so people like Deems don't have their welder do extra work by re welding to fit anything different than a stock engine, versus Van's just working with Mattituck, Thunderbolt, Barrett and any other engine company out there driving their kits to work out a motor mount that fits them all- ie make the mount fit the largest sump out there without safety issues. It's been done for Tim, Deems and probably many more out there. It's experimental and it HAS been tested so just weld a different motor mount and skip the SB. I am still clueless to the motor mount but the point is I have seen two perspectives here. 1) we'll take care of the motor mounts as part of the engine price and 2) We won't modify nor support you if you don't use a stock engine. if it wasn't for #2 making the kit I would consider taking my business elsewhere, but I think back to why did Van's publish a SB? I really would like an explanantion for the logic with proof to back it up. More is not worse unless we were talking out of C/G weights or a turbine engine.. than I would understand.. John C (since you're so close), take a walk down to Van's and get us an explanation, if anyone can do it it's you! Pascal Sent: Tuesday, January 23, 2007 7:08 AM Subject: RE: RV10-List: Van's Motor Mount SB > > > Wow Deems. Thanks for passing this along. There are a few points that > should be understood by individuals who are either new to the list or > are still in the homework phase of engine selection. Primarily, the > Barrett Precision Engines IO-540-X is not a "clone" engine. It is made > of all new Lycoming components sold from Lycoming to us as part of their > kit program. The only exception is the cold air induction sump, plenum > and pipes which Monty designed almost 20 years ago for use in the > experimental arena. In some cases, the compression ratio is increased > at the request of the airplane builder using propriety pistons. Oops, > and we use silicone rocker box gaskets made by Superior. Other than > that, all OEM certified parts are used on the 540. Of course the > IO-540-X is also available with the stock sump. > > There is a clearance issue with the mount. I do have a local source for > the modification needed on the mount and am happy to pass that along to > anyone who is interested or intends to use the modified IO-540-X with > cold air induction. This individual has modified the RV-10 engine mount > with the standard sump. We are meeting with him over the next few days, > and we will provide the engine mount modification to you as a value > added service with your engine at no additional charge. > > For those of you who have already taken delivery of your engine equipped > with Barrett Cold Air, please contact Rhonda for assistance in getting > your mounts modified. > > Re: Van's advisement about going with standard hp, this is a debate for > you as builders, and each individual has different needs and wants. We > have always recommended moderation in increasing the hp. Van's has an > interest in selling you a stock Lycoming engine. I doubt very seriously > that he is selling them to you at cost! > > Thank for your continued support. > > Allen Barrett > Barrett Precision Engines, Inc. > 2870-B N. Sheridan Rd. > Tulsa, OK 74115 > (918) 835-1089 phone > (918) 835-1754 fax > www.barrettprecisionengines.com > > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis > Sent: Monday, January 22, 2007 10:02 PM > To: rv10-list(at)matronics.com > Subject: RV10-List: Van's Motor Mount SB > > > Looks like Van's has issued another service bulletin, this time aimed at > > us "Hot Rodders" > > http://vansaircraft.com/pdf/10_motor_mount.pdf > > Scott was extremely helpful and modified my mount. Looks like they won't > > be doing any more! > > > Deems Davis # 406 > Finishing - ( A Misnomer ! ) > http://deemsrv10.com/ > > > ________________________________________________________________________________
Date: Jan 23, 2007
From: "Pascal" <rv10builder(at)verizon.net>
Subject: Re: Vans motor mount SB
The only issue is maybe the FAA/DAR telling you 40hrs versus 25 hour test fly-off. Otherwise that's it. ----- Original Message ----- From: "Fred Williams, M.D." <drfred(at)suddenlinkmail.com> Sent: Tuesday, January 23, 2007 9:50 AM Subject: RV10-List: Vans motor mount SB > > > Question: > > Has anybody run into problems getting the RV 10 certified as "airworthy" > when they have installed a modified (increased horsepower) Lycoming > engine? Does this continue to fall under the experimental regs of > building our own aircraft? > Fred Williams > 40515 > > > ________________________________________________________________________________
Subject: Van's Motor Mount SB Ranting
Date: Jan 23, 2007
From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net>
In reality the 260HP number means next to nothing. The real limiting factors are in the size and weight of the engine, any changes that it causes to the CG, possible torque increases on the mount, and most importantly VNE. Van's is stating that they believe that there is no chance to exceed their design limitations in normal flight with an engine rated at 260HP. I say rated because it is impossible to say if a engine is putting out more or less HP unless someone builds reference data for that engine using a known measurement like a dyno. So that being said, if someone limits an engine of any size to the same characteristics they are not exceeding the design specifications. In the case of a larger engine, anyone can mitigate weight issues by doing a weight and balance. In my case the sump is lighter than the stock component. Torque, well that can be a bit of a guess as I'm betting Van never did any destructive testing on their mounts so they have no idea if there is a flaw in even the current version that could rear its ugly head down the road. But then again there is a fair amount of data at this point on the "stock" 540 in an RV-10 for us to take a good guess that there isn't a problem. Most of us that are making improvements to the engine are doing it to the exact same 260HP Lycoming IO-540 that is considered acceptable so let's just assume the mount is perfectly fine for this application. That leaves us with the VNE issue. There are plenty of ways to exceed VNE with a stock 260HP engine. If you cross the manufactures set VNE limit you have moved into the test pilot realm and you are on your own. Hopefully you know what you are doing. If the modifications to my engine put me over 300HP (they didn't) it makes absolutely no difference to the aircraft as long as the other parameters are kept in check. Easiest way to do that is by connecting your eyes watching your airspeed with the hand controlling the throttle. So my point is I don't feel it's an actual amount of power expressed in HP that is the issue as that really has no direct bearing on if you will fall out of the sky. So if that number is really irrelevant as long as you keep things inside the design boundaries, who cares what the actual HP number is? Operating limits are valid numbers and also something Van should absolutely stand behind but I would rather see those than just saying arbitrarily that anything over 260HP is going to be a problem. It's Van's choice on whether or not to accommodate the builders out there and Barrett's cold air induction is a popular option. As I told Scott, I understand their decision even if I don't agree with it. Allen immediately had a solution to the problem so I'm not concerned. You can also bet that Thunderbolt is going to be pushing their cold air induction from Lycoming and they will see the same problem. Will Van's have the same stance on the subject even though it is a direct Lycoming option? Maybe Van's will silently change the mount design under the guise of optimization once this subject dies out a bit so they can say they didn't do it for the hot rodders out there. Time will tell. In the mean time Scott has agreed to drop ship my mount directly to Barrett for his local man to modify. I'm glad to see they are willing to work to a compromise with some of us on this. If anyone else is ordering an engine with cold air, make sure you add this request to the finish kit order. Once I have it back I'll be happy to post pictures. Interesting thing is that I've been told the first several kits didn't even have the troublesome cross member in the engine mount and haven't been replaced. Michael From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Niko Sent: Tuesday, January 23, 2007 12:07 PM Subject: Re: RV10-List: Van's Motor Mount SB Ranting I don't want to ruffle anyones feathers here, but here is a different point of view. I had talked to Van's regarding the certified engines about 1 to 1.5 years ago. They did not try to just sell me a certified engine. In fact they told me that the I was better off getting an experimental engine from one of the engine builders. So my experience with Van's makes me believe that they are not out to just sell an engine; and of course they make money selling engines. The RV10's, RV9, RV7s and RV8 are selling well and I am sure Van is doing very well financially. Now a few crashes of RV10 due to supposedly structural problems could slow his sales down in a hurry so I think his viewpoint is based more on safety then selling engines. As far as hot rodding, there is definitely an actual amount of power above which one might get in trouble if they don't modify the structure to handle it. Is that 260hp 300hp or 400hp it appears no one knows. Van's claims that it can handle 260 hp but they don't want to stick their neck out any further and I don't blame them for that. The 260hp number is what their design and testing is based on. Is there some margin? Probably, if not they cut it too close. If its okay to go to 280hp is it okay to go to 300hp or 350hp how about 500hp? Where is the cutoff? Should the person going to 300hp have to do some homework to ensure that the aircraft will be safe with that much power? If the plane does come apart and people get killed than was he not negligent ? I can see having to defend this in court, "Are you a structural or aeronautical engineer? No. Have you designed any aircraft or have experience designing aircraft? No. Well then if the designer of the aircraft thought that it was not capable of handling more than 260 hp, and repeatedly said so, what made you think that you knew better?" and no I am not a lawyer. The bottom line to this is if you are going to modify it and fly it outside the envelope that Van's has designed it for than you need to do the analysis and/or testing to verify that its safe in the expanded envelope. Lets go back to the fatigue discussions we had several times on this list. If there was a fatigue critical item in the engine compartment (i.e. engine mounts, engine mount support fittings aft of the firewall that are ending up with short edge distance in a lot of aircraft, etc) then going to 286 hp (10% increase) would halve the life of these items and at 315 hp you would have approximately only 1/4 of the life left. And maybe you allready ate away at half the life because your edge distances were to small. Now for someone going to 315 hp are you sure that those items are not critical? Niko ________________________________________________________________________________
Subject: Van's Motor Mount SB
Date: Jan 23, 2007
From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net>
The short version is Van's was hit with a lawsuit around similar items in the past. They made modifications to the RV-10 mount in the past because their mockup was wrong. When they realized that Deems issue was because of the cold air sump, and others were in the pipeline, they kept their word to Deems and then issued the SB stopping any future modifications. Good thing Tim didn't let them know he had a Lightspeed ignition on his when he sent it back for modification, might be producing more than 260HP. Michael -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Pascal Sent: Tuesday, January 23, 2007 1:03 PM Subject: Re: RV10-List: Van's Motor Mount SB "we will provide the engine mount modification to you as a value added service with your engine at no additional charge. > For those of you who have already taken delivery of your engine equipped > with Barrett Cold Air, please contact Rhonda for assistance in getting > your mounts modified." That is what I call customer service. Barrett just earn a point for my decision on the engine. It's the small things that help me make the big decisions. Maybe we all need to send something to Van's and have them publish a concrete reason for releasing something that surely has nothing to do with Safety. I may be wrong on this but when I see a Service Bulletin I take it to mean- improvement found that will make the part, or other safer. A more powerful engine may get me to go slightly faster but just how much faster than the 201MPH advertised.. no power means I get over the mountains sooner, it means I have it if I want it. Vic, as an example has more power and he has said more than once he rarely uses more than 75% on his plane.. but he has it if he needs it. I see adding 20-30hp as a good thing and Van's using a SB so people like Deems don't have their welder do extra work by re welding to fit anything different than a stock engine, versus Van's just working with Mattituck, Thunderbolt, Barrett and any other engine company out there driving their kits to work out a motor mount that fits them all- ie make the mount fit the largest sump out there without safety issues. It's been done for Tim, Deems and probably many more out there. It's experimental and it HAS been tested so just weld a different motor mount and skip the SB. I am still clueless to the motor mount but the point is I have seen two perspectives here. 1) we'll take care of the motor mounts as part of the engine price and 2) We won't modify nor support you if you don't use a stock engine. if it wasn't for #2 making the kit I would consider taking my business elsewhere, but I think back to why did Van's publish a SB? I really would like an explanantion for the logic with proof to back it up. More is not worse unless we were talking out of C/G weights or a turbine engine.. than I would understand.. John C (since you're so close), take a walk down to Van's and get us an explanation, if anyone can do it it's you! Pascal Sent: Tuesday, January 23, 2007 7:08 AM Subject: RE: RV10-List: Van's Motor Mount SB > > > Wow Deems. Thanks for passing this along. There are a few points that > should be understood by individuals who are either new to the list or > are still in the homework phase of engine selection. Primarily, the > Barrett Precision Engines IO-540-X is not a "clone" engine. It is made > of all new Lycoming components sold from Lycoming to us as part of their > kit program. The only exception is the cold air induction sump, plenum > and pipes which Monty designed almost 20 years ago for use in the > experimental arena. In some cases, the compression ratio is increased > at the request of the airplane builder using propriety pistons. Oops, > and we use silicone rocker box gaskets made by Superior. Other than > that, all OEM certified parts are used on the 540. Of course the > IO-540-X is also available with the stock sump. > > There is a clearance issue with the mount. I do have a local source for > the modification needed on the mount and am happy to pass that along to > anyone who is interested or intends to use the modified IO-540-X with > cold air induction. This individual has modified the RV-10 engine mount > with the standard sump. We are meeting with him over the next few days, > and we will provide the engine mount modification to you as a value > added service with your engine at no additional charge. > > For those of you who have already taken delivery of your engine equipped > with Barrett Cold Air, please contact Rhonda for assistance in getting > your mounts modified. > > Re: Van's advisement about going with standard hp, this is a debate for > you as builders, and each individual has different needs and wants. We > have always recommended moderation in increasing the hp. Van's has an > interest in selling you a stock Lycoming engine. I doubt very seriously > that he is selling them to you at cost! > > Thank for your continued support. > > Allen Barrett > Barrett Precision Engines, Inc. > 2870-B N. Sheridan Rd. > Tulsa, OK 74115 > (918) 835-1089 phone > (918) 835-1754 fax > www.barrettprecisionengines.com > > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis > Sent: Monday, January 22, 2007 10:02 PM > To: rv10-list(at)matronics.com > Subject: RV10-List: Van's Motor Mount SB > > > Looks like Van's has issued another service bulletin, this time aimed at > > us "Hot Rodders" > > http://vansaircraft.com/pdf/10_motor_mount.pdf > > Scott was extremely helpful and modified my mount. Looks like they won't > > be doing any more! > > > Deems Davis # 406 > Finishing - ( A Misnomer ! ) > http://deemsrv10.com/ > > > ________________________________________________________________________________
Date: Jan 23, 2007
From: MauleDriver <MauleDriver(at)nc.rr.com>
Subject: Re: Rudder cable exits on tailcone
Thanks Deems and everyone else who responded (I've been offline for a few days). I will be getting some of those Aircraft Spruce cable exits. Deems Davis wrote: > > I used parts from Aircraft Spruce, > http://www.aircraftspruce.com/catalog/topages/ruddercable.php you can > get them from Cleveland, Wicks and others no doubt. > "DDD" is my shorthand for doing the "*D*rill, *D*ebur, and *D*imple" > Dance, as your have learned by now, you get LOTS of practice at this! > > Deems Davis # 406 > Finishing - ( A Misnomer ! ) > http://deemsrv10.com/ > > MauleDriver wrote: > >> >> Who used what here? I remember a recent post regarding 3rd party >> parts for this. I see something called 'DDD' in Mr Deems tailcone. >> Looking for advice here before I start riveting on the top skin. >> >> Thanks! >> > > ________________________________________________________________________________
Subject: Van's Motor Mount SB
Date: Jan 24, 2007
From: "McGANN, Ron" <ron.mcgann(at)baesystems.com>
Pascal wrote:- ["we will provide the engine mount modification to you as a value added service with your engine at no additional charge. > For those of you who have already taken delivery of your engine equipped > with Barrett Cold Air, please contact Rhonda for assistance in getting > your mounts modified." That is what I call customer service. Barrett just earn a point for my decision on the engine. It's the small things that help me make the big decisions.] I'm with Pascal. Unfortunately I am not inclined to send my mount from South Australia for modification. Does Allen provide a stock IO540 (ie w/o cold air induction) that does not require the mount mod, and at what cost? If you're out their Allen, please reply off list if you wish. cheers, Ron Selecting an engine ________________________________________________________________________________
Date: Jan 23, 2007
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Ring gear mounting bolts
Allen, sorry about all the hoopla re engine mounts. They say any publicity is good publicity, hope this works that way for you. Looks like your response drew some favorable remarks. I have a question about what size/type of bolts to use for mounting the ring gear to the crank/prop flange. can you send me the size? Are there any special characteristics for these bolts? Any thread sealant or anything other than put em in and torque them? THANKS Deems > > ________________________________________________________________________________
Subject: Van's Motor Mount SB
Date: Jan 24, 2007
From: "McGANN, Ron" <ron.mcgann(at)baesystems.com>
On the subject of engines, my reqts are pretty basic - standard IO540 D4A5 with one Mag replaced with a lightspeed plasma III. Ignoring the Lightspeed, what is the difference between buying a Vans Experimental 540 at $39,900 vs say an Aerosportpower at $40,300? $400 is not a lot, but what added value do the engine (re-)builders give beyond the standard engine provided by Vans? cheers, Ron -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com]On Behalf Of McGANN, Ron Sent: Wednesday, 24 January 2007 8:10 AM Subject: RE: RV10-List: Van's Motor Mount SB Pascal wrote:- ["we will provide the engine mount modification to you as a value added service with your engine at no additional charge. > For those of you who have already taken delivery of your engine equipped > with Barrett Cold Air, please contact Rhonda for assistance in getting > your mounts modified." That is what I call customer service. Barrett just earn a point for my decision on the engine. It's the small things that help me make the big decisions.] I'm with Pascal. Unfortunately I am not inclined to send my mount from South Australia for modification. Does Allen provide a stock IO540 (ie w/o cold air induction) that does not require the mount mod, and at what cost? If you're out their Allen, please reply off list if you wish. cheers, Ron Selecting an engine ________________________________________________________________________________
From: "ddddsp1(at)juno.com" <ddddsp1(at)juno.com>
Date: Jan 23, 2007
Subject: Van's Motor Mount SB
Speaking of TIM...............where is his reply to CALM the storm here? For all the upset builders with built up frustration I would recommend grapping a sanding block, extra sandpaper and take it all out on some f iberglass in the SHOP. Who knows, by the time you relieve all the frust ration your wheel pants and cabin top may be completely smooth and ready for paint! I love this list........Educational and ENTERTAINING! We all started building these wonderful birds with very little knowledge an d lots of money.................and as we get close to the end of the pr ocess we boldly share on here our LOADS of expertise(loosely used term) and realize we have little money. Can life get any better? Oh yea, it could if I had a job. OK, rant mode off? DEAN 40449 ________________________________________________________________________ Interested in getting caught up on today's news? Click here to checkout USA TODAY Headlines. http://track.juno.com/s/lc?s=198954&u=http://www.usatoday.com/news/f ront.htm?csp=24

Speaking of TIM...............where is his reply to CALM the st orm here?  For all the upset builders with built up frustration I w ould recommend grapping a sanding block, extra sandpaper and t ake it all out on some fiberglass in the SHOP.  Who knows, by the t ime you relieve all the frustration your wheel pants and cabin top may b e completely smooth and ready for paint!   I love this list... .....Educational and ENTERTAINING!  We all started building these w onderful birds with very little knowledge and lots of money............. ....and as we get close to the end of the process we boldly share&n bsp;on here our LOADS of expertise(loosely used term) and realize w e have little money.  Can life get any better?  Oh yea, it cou ld if I had a job.

OK, rant mode off?

DEAN 40449



______________________ __________________________________________________
Interested in getting caught up on today's news?
Click here to checkout USA TODAY Headlines.


      
      
      
________________________________________________________________________________
Date: Jan 23, 2007
From: Deems Davis <deemsdavis(at)cox.net>
Subject: OOPS
Looks like I did it AGAIN, This was intended to go to Allen directly, ....... measure twice drill once.......... Sorry, Deems > ________________________________________________________________________________
Date: Jan 23, 2007
From: "Fred Williams, M.D." <drfred(at)suddenlinkmail.com>
Subject: Vans Motor mount SB
James : Thanks for your thoughtful reply. All of those issues were running through my thoughts. I understand Van's point of view and legal responsibilties. I am a gynecologist and well aware of the legal ramifications of something done "outside of the standard of care." After having talked with Mr Barrett at Oshgosh last year I am leaning toward having him build me an engine. I see a lot of benefits in his designs. The changes make sense. But again, not being an engineer and being truely able to back up with documentation any significant powerplant changes, I do not want to invest 150K on this airplane and have a paperwork fight to get it certified. I have followed the posts and know that if I put a "stock" Lycoming in my 10 I will have a great airplane that will last me for 20 years. I appreciate all of the input from the previous builders. It's discussion of these issues that move things forward and make it safer for all of us. We better know the questions to ask. I just read the last couple of posts before I sent this reply. All this is because of Deems pushing the wrong button? :) He sure knows how to stir the pot. Fred Williams Money rapidly leaving the checkbook Hey, the fuselage is here, fiberglass and all. ________________________________________________________________________________
From: "John Hasbrouck" <jhasbrouck(at)woh.rr.com>
Subject: Re: Van's Motor Mount SB
Date: Jan 23, 2007
I,m so glad Van's issued that SB. I was getting tired of the counterweight discussion.... hehehe John Hasbrouck #40264 currently installing JATO bottles ________________________________________________________________________________
Subject: Cold Air Induction
From: "Jon Reining" <jonathan.w.reining(at)wellsfargo.com>
Date: Jan 23, 2007
Bless me father for I have forgotten, it's been six months since I've been to Oshkosh... With all this discussion on engine mounts, cold air incudtion and cowls (and since it has been awhile since I learned why at Oshkosh) - what does cold air induction do for you? More horsepower? Less weight? Basically, how does it work and why is it good? If you get a Barrett Engine with Cold Air Induction, will it fit in a Holy Cowl? If you do one or the other, or both, what is the net impact on horsepower and speed? Jon Reining 40514 - tailcone Read this topic online here: http://forums.matronics.com/viewtopic.php?p=89901#89901 ________________________________________________________________________________
From: "Rob Wright" <armywrights(at)adelphia.net>
Subject: front wheel
Date: Jan 23, 2007
Anybody seen torque values for the front wheel halves? It's an AN4 bolt, so 50-70 plus drag should be correct. Just wondering if there are other guidelines. Rob Wright #392 Fuse & gear, waiting for interior paint to arrive. ________________________________________________________________________________
Subject: Cold Air Induction
Date: Jan 23, 2007
From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net>
Yes, yes, and yes. :-) The cold air induction basically removes the intake tubes from the oil sump (stock configuration) which heat soaks the incoming air. Hot air is less dense which means less HP. Barrett's sump is also magnesium which is lighter than the stock sump. As for the holy cowl, you need to go with the James cowl anyway which is made for the cold air unless you want to do a bunch of work on the stock cowl ala Gary Specketer. Figure on the credit for the stock cowl being around $800 by the time you subtract the various parts. Net impact, unknown at this time. The first couple of this combination are still coming out of the gate. I believe the cowl on something like an RV-4 gains you about 10 mph and the cold air induction is good for around 10 ponies. Michael -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Jon Reining Sent: Tuesday, January 23, 2007 5:56 PM Subject: RV10-List: Cold Air Induction Bless me father for I have forgotten, it's been six months since I've been to Oshkosh... With all this discussion on engine mounts, cold air incudtion and cowls (and since it has been awhile since I learned why at Oshkosh) - what does cold air induction do for you? More horsepower? Less weight? Basically, how does it work and why is it good? If you get a Barrett Engine with Cold Air Induction, will it fit in a Holy Cowl? If you do one or the other, or both, what is the net impact on horsepower and speed? Jon Reining 40514 - tailcone Read this topic online here: http://forums.matronics.com/viewtopic.php?p=89901#89901 ________________________________________________________________________________
Date: Jan 23, 2007
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Re: Cold Air Induction
Standard Lycoming induction has the induction air routed through the oil sump, the result is that the air intake to the cylinders is heated by the surrounding oil in the sump. Cold Air Induction takes ram air and routes it directly to each cylinders intake bypassing the oil sump. this requires a custom oil sump and hence the recent discussion. If you remember your pilot training, Cold air is more dense and produces a stronger air charge going into the cylinder, which results in more manifold pressure and more power (OOPS there I go again hot rodding!). Its kind of like putting a booster on your engine without adding any moving parts. Free power (well almost free) !. The answer as to does it add horsepower depends on who's asking, but I'm VERY happy with the results of my Dyno run ! :-) Less weight : marginally but not enough to be concerned with. Holy Cowl fit : Will James has made an RV-10 lower cowl that fits the BPE Cold air induction. He also has the Holy cowl for standard induction. Net effect: Horsepower increases, Allen can tell you how much if you contact him. All things being equal speed should increase, but it takes a lot more ponies to equal 1 additional knot. (I'm not sure what the ratio is but it's definitely NOT 1:1. Since there are no RV-10's flying with cold air yet there are no performance numbers to report only 'hopes'. Perhaps later this year. Deems Davis # 406 Finishing - ( A Misnomer ! ) http://deemsrv10.com/ Jon Reining wrote: > >Bless me father for I have forgotten, it's been six months since I've been to Oshkosh... > >With all this discussion on engine mounts, cold air incudtion and cowls (and since it has been awhile since I learned why at Oshkosh) - what does cold air induction do for you? More horsepower? Less weight? Basically, how does it work and why is it good? > >If you get a Barrett Engine with Cold Air Induction, will it fit in a Holy Cowl? > >If you do one or the other, or both, what is the net impact on horsepower and speed? > >Jon Reining >40514 - tailcone > > >Read this topic online here: > >http://forums.matronics.com/viewtopic.php?p=89901#89901 > > > > ________________________________________________________________________________
From: "John Hasbrouck" <jhasbrouck(at)woh.rr.com>
Subject: Re: Elevator counterbalance weight
Date: Jan 23, 2007
Gary, I'm not sure if the rudder trim affects the balance requirements or not. I'd check with Van's tech support, any answer I'd give would be a guess.... John Hasbrouck ________________________________________________________________________________
From: "Mark Ritter" <mritter509(at)msn.com>
Subject: Re: Van's Motor Mount SB
Date: Jan 23, 2007
Is there anything these guys like about Vans? Seems like there are 66+ of us out there flying RV-10's that are very pleased with the kit and the support we have received from Vans. Mark (N410MR Flying) >From: "John Hasbrouck" <jhasbrouck(at)woh.rr.com> >Reply-To: rv10-list(at)matronics.com >To: >Subject: Re: RV10-List: Van's Motor Mount SB >Date: Tue, 23 Jan 2007 18:49:57 -0500 > > >I,m so glad Van's issued that SB. I was getting tired of the counterweight >discussion.... hehehe > >John Hasbrouck >#40264 >currently installing JATO bottles > > _________________________________________________________________ FREE online classifieds from Windows Live Expo buy and sell with people you know ________________________________________________________________________________
From: "Mark Ritter" <mritter509(at)msn.com>
Subject: Van's Motor Mount SB
Date: Jan 23, 2007
Michael, Got anything positive to say about a great kit? A few more tacky comments like this and we can consider the source. Mark (N410MR Flying) >From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net> >Reply-To: rv10-list(at)matronics.com >To: >Subject: RE: RV10-List: Van's Motor Mount SB >Date: Tue, 23 Jan 2007 13:49:38 -0600 > > > > The short version is Van's was hit with a lawsuit around similar items >in the past. They made modifications to the RV-10 mount in the past >because their mockup was wrong. When they realized that Deems issue was >because of the cold air sump, and others were in the pipeline, they kept >their word to Deems and then issued the SB stopping any future >modifications. Good thing Tim didn't let them know he had a Lightspeed >ignition on his when he sent it back for modification, might be >producing more than 260HP. > >Michael > >-----Original Message----- >From: owner-rv10-list-server(at)matronics.com >[mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Pascal >Sent: Tuesday, January 23, 2007 1:03 PM >To: rv10-list(at)matronics.com >Subject: Re: RV10-List: Van's Motor Mount SB > > >"we will provide the engine mount modification to you as a value >added service with your engine at no additional charge. > > For those of you who have already taken delivery of your engine >equipped > > with Barrett Cold Air, please contact Rhonda for assistance in getting > > your mounts modified." > >That is what I call customer service. Barrett just earn a point for my >decision on the engine. It's the small things that help me make the big >decisions. > >Maybe we all need to send something to Van's and have them publish a >concrete reason for releasing something that surely has nothing to do >with >Safety. I may be wrong on this but when I see a Service Bulletin I take >it >to mean- improvement found that will make the part, or other safer. A >more >powerful engine may get me to go slightly faster but just how much >faster >than the 201MPH advertised.. no power means I get over the mountains >sooner, >it means I have it if I want it. Vic, as an example has more power and >he >has said more than once he rarely uses more than 75% on his plane.. but >he >has it if he needs it. I see adding 20-30hp as a good thing and Van's >using >a SB so people like Deems don't have their welder do extra work by re >welding to fit anything different than a stock engine, versus Van's just > >working with Mattituck, Thunderbolt, Barrett and any other engine >company >out there driving their kits to work out a motor mount that fits them >all- >ie make the mount fit the largest sump out there without safety issues. >It's >been done for Tim, Deems and probably many more out there. It's >experimental >and it HAS been tested so just weld a different motor mount and skip the >SB. > >I am still clueless to the motor mount but the point is I have seen two > >perspectives here. 1) we'll take care of the motor mounts as part of the > >engine price and 2) We won't modify nor support you if you don't use a >stock >engine. > >if it wasn't for #2 making the kit I would consider taking my business >elsewhere, but I think back to why did Van's publish a SB? I really >would >like an explanantion for the logic with proof to back it up. More is not > >worse unless we were talking out of C/G weights or a turbine engine.. >than I >would understand.. > >John C (since you're so close), take a walk down to Van's and get us an >explanation, if anyone can do it it's you! > >Pascal > > >To: >Sent: Tuesday, January 23, 2007 7:08 AM >Subject: RE: RV10-List: Van's Motor Mount SB > > > > > > > > Wow Deems. Thanks for passing this along. There are a few points >that > > should be understood by individuals who are either new to the list or > > are still in the homework phase of engine selection. Primarily, the > > Barrett Precision Engines IO-540-X is not a "clone" engine. It is >made > > of all new Lycoming components sold from Lycoming to us as part of >their > > kit program. The only exception is the cold air induction sump, >plenum > > and pipes which Monty designed almost 20 years ago for use in the > > experimental arena. In some cases, the compression ratio is increased > > at the request of the airplane builder using propriety pistons. Oops, > > and we use silicone rocker box gaskets made by Superior. Other than > > that, all OEM certified parts are used on the 540. Of course the > > IO-540-X is also available with the stock sump. > > > > There is a clearance issue with the mount. I do have a local source >for > > the modification needed on the mount and am happy to pass that along >to > > anyone who is interested or intends to use the modified IO-540-X with > > cold air induction. This individual has modified the RV-10 engine >mount > > with the standard sump. We are meeting with him over the next few >days, > > and we will provide the engine mount modification to you as a value > > added service with your engine at no additional charge. > > > > For those of you who have already taken delivery of your engine >equipped > > with Barrett Cold Air, please contact Rhonda for assistance in getting > > your mounts modified. > > > > Re: Van's advisement about going with standard hp, this is a debate >for > > you as builders, and each individual has different needs and wants. >We > > have always recommended moderation in increasing the hp. Van's has an > > interest in selling you a stock Lycoming engine. I doubt very >seriously > > that he is selling them to you at cost! > > > > Thank for your continued support. > > > > Allen Barrett > > Barrett Precision Engines, Inc. > > 2870-B N. Sheridan Rd. > > Tulsa, OK 74115 > > (918) 835-1089 phone > > (918) 835-1754 fax > > www.barrettprecisionengines.com > > > > > > -----Original Message----- > > From: owner-rv10-list-server(at)matronics.com > > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis > > Sent: Monday, January 22, 2007 10:02 PM > > To: rv10-list(at)matronics.com > > Subject: RV10-List: Van's Motor Mount SB > > > > > > Looks like Van's has issued another service bulletin, this time aimed >at > > > > us "Hot Rodders" > > > > http://vansaircraft.com/pdf/10_motor_mount.pdf > > > > Scott was extremely helpful and modified my mount. Looks like they >won't > > > > be doing any more! > > > > > > Deems Davis # 406 > > Finishing - ( A Misnomer ! ) > > http://deemsrv10.com/ > > > > > > > > > > > > > > > > > > > > > > _________________________________________________________________ Laugh, share and connect with Windows Live Messenger ________________________________________________________________________________
From: "John Hasbrouck" <jhasbrouck(at)woh.rr.com>
Subject: Re: Van's Motor Mount SB
Date: Jan 23, 2007
Mark Seems to me that Van's is simply saying that they will provide one motor mount that works with the engines they have available ( and many other Lycomings as well ) but don't expect them to modify it if it doesn't work for a particular engine. That's the builders responsibility. Never in the Service LETTER ( not bulletin ) is the word prohibited used. Van's doesn't recommend 260+ HP but you can do whatever you want. It's experimental, you're the builder, have at it. Hang a PT6 on the nose if you want but Van's isn't going to offer any help. As it should be IMHO. The DAR is not responsible for your choices of modifications either only that they are installed according to generally accepted practice and conform to W & B specs. He'll sign off on the PT6, give you a 40 hour flyoff, a look of concern and if you haven't killed yourself in that time you can continue to phase 2. That's the great thing about the experimental category. Indeed this is a great kit and the fact that 60+ are flying so soon after initial introduction proves it... John Hasbrouck #40264 ________________________________________________________________________________
From: cloudvalley(at)comcast.net
Subject: Re: Cold Air Induction
Date: Jan 24, 2007
Hello, We are nor anywhere near the engine stage yet, but my wife and I would like to know if Vans will give you credit on their cowl, if one decides to get a Holy Cowl. Also, how do you get in touch with Will James. Thank you. Brian and Ruth Preston #40666 -------------- Original message -------------- From: Deems Davis <deemsdavis(at)cox.net> > > Standard Lycoming induction has the induction air routed through the oil > sump, the result is that the air intake to the cylinders is heated by > the surrounding oil in the sump. Cold Air Induction takes ram air and > routes it directly to each cylinders intake bypassing the oil sump. this > requires a custom oil sump and hence the recent discussion. If you > remember your pilot training, Cold air is more dense and produces a > stronger air charge going into the cylinder, which results in more > manifold pressure and more power (OOPS there I go again hot rodding!). > Its kind of like putting a booster on your engine without adding any > moving parts. Free power (well almost free) !. The answer as to does it > add horsepower depends on who's asking, but I'm VERY happy with the > results of my Dyno run ! :-) > Less weight : marginally but not enough to be concerned with. > Holy Cowl fit : Will James has made an RV-10 lower cowl that fits the > BPE Cold air induction. He also has the Holy cowl for standard induction. > Net effect: Horsepower increases, Allen can tell you how much if you > contact him. All things being equal speed should increase, but it takes > a lot more ponies to equal 1 additional knot. (I'm not sure what the > ratio is but it's definitely NOT 1:1. Since there are no RV-10's flying > with cold air yet there are no performance numbers to report only > 'hopes'. Perhaps later this year. > > Deems Davis # 406 > Finishing - ( A Misnomer ! ) > http://deemsrv10.com/ > > Jon Reining wrote: > > > > > >Bless me father for I have forgotten, it's been six months since I've been to > Oshkosh... > > > >With all this discussion on engine mounts, cold air incudtion and cowls (and > since it has been awhile since I learned why at Oshkosh) - what does cold air > induction do for you? More horsepower? Less weight? Basically, how does it > work and why is it good? > > > >If you get a Barrett Engine with Cold Air Induction, will it fit in a Holy > Cowl? > > > >If you do one or the other, or both, what is the net impact on horsepower and > speed? > > > >Jon Reining > >40514 - tailcone > > > > > > > > > >Read this topic online here: > > > >http://forums.matronics.com/viewtopic.php?p=89901#89901 > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > >
Hello, We are nor anywhere near the engine stage yet, but my wife and I would like to know if Vans will give you credit on their cowl, if one decides to get a Holy Cowl. Also, how do you get in touch with Will James. Thank you.
Brian and Ruth Preston
#40666
 

> --> RV10-List message posted by: Deems Davis
>
> Standard Lycoming induction has the induction air routed through the oil
> sump, the result is that the air intake to the cylinders is heated by
> the surrounding oil in the sump. Cold Air Induction takes ram air and
> routes it directly to each cylinders intake bypassing the oil sump. this
> requires a custom oil sump and hence the recent discussion. If you
> remember your pilot training, Cold air is more dense and produces a
> stronger air charge going into the cylinder, which results in more
> manifold pressure and more power (OOPS there I go again hot rodding!).
> Its kind of like putting a booster on your engine without adding any
> ; movi ng parts. Free power (well almost free) !. The answer as to does it
> add horsepower depends on who's asking, but I'm VERY happy with the
> results of my Dyno run ! :-)
> Less weight : marginally but not enough to be concerned with.
> Holy Cowl fit : Will James has made an RV-10 lower cowl that fits the
> BPE Cold air induction. He also has the Holy cowl for standard induction.
> Net effect: Horsepower increases, Allen can tell you how much if you
> contact him. All things being equal speed should increase, but it takes
> a lot more ponies to equal 1 additional knot. (I'm not sure what the
> ratio is but it's definitely NOT 1:1. Since there are no RV-10's flying
> with cold air yet there are no performance numbers to report only
> 'hopes'. Perhaps later this year.
>
> Deems Davis # 406
> Finishing - ( A Misnomer ! )
> http://deemsrv10.com/
>
> Jon Reining wro te: >
> >--> RV10-List message posted by: "Jon Reining"
>
> >
> >Bless me father for I have forgotten, it's been six months since I've been to
> Oshkosh...
> >
> >With all this discussion on engine mounts, cold air incudtion and cowls (and
> since it has been awhile since I learned why at Oshkosh) - what does cold air
> induction do for you? More horsepower? Less weight? Basically, how does it
> work and why is it good?
> >
> >If you get a Barrett Engine with Cold Air Induction, will it fit in a Holy
> Cowl?
> >
> >If you do one or the other, or both, what is the net impact on horsepower and
> speed?
> >
> >Jon Reining
> >40514 - tailcone
> >
> >
> >
> >
> >Read this topic online here:
> >
> >http://for ums.ma >>
>
>

      
      
      
________________________________________________________________________________
Date: Jan 23, 2007
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Re: Cold Air Induction
Yes, Van's will give you a credit. Try this: http://www.jamesaircraft.com/ Deems Davis # 406 Finishing - ( A Misnomer ! ) http://deemsrv10.com/ cloudvalley(at)comcast.net wrote: > Hello, We are nor anywhere near the engine stage yet, but my wife and > I would like to know if Vans will give you credit on their cowl, if > one decides to get a Holy Cowl. Also, how do you get in touch with > Will James. Thank you. > Brian and Ruth Preston > #40666 > > > - > >** >** > ________________________________________________________________________________
From: "Mark Ritter" <mritter509(at)msn.com>
Subject: Re: Van's Motor Mount SB
Date: Jan 23, 2007
John, Well put. Mark >From: "John Hasbrouck" <jhasbrouck(at)woh.rr.com> >Reply-To: rv10-list(at)matronics.com >To: >Subject: Re: RV10-List: Van's Motor Mount SB >Date: Tue, 23 Jan 2007 21:57:52 -0500 > > >Mark > Seems to me that Van's is simply saying that they will provide one >motor mount that works with the engines they have available ( and many >other Lycomings as well ) but don't expect them to modify it if it doesn't >work for a particular engine. That's the builders responsibility. Never >in the Service LETTER ( not bulletin ) is the word prohibited used. Van's >doesn't recommend 260+ HP but you can do whatever you want. It's >experimental, you're the builder, have at it. Hang a PT6 on the nose if >you want but Van's isn't going to offer any help. As it should be IMHO. >The DAR is not responsible for your choices of modifications either only >that they are installed according to generally accepted practice and >conform to W & B specs. He'll sign off on the PT6, give you a 40 hour >flyoff, a look of concern and if you haven't killed yourself in that time >you can continue to phase 2. That's the great thing about the experimental >category. Indeed this is a great kit and the fact that 60+ are flying so >soon after initial introduction proves it... > >John Hasbrouck >#40264 > > _________________________________________________________________ The MSN Entertainment Guide to Golden Globes is here. Get all the scoop. http://tv.msn.com/tv/globes2007/?icid=nctagline2 ________________________________________________________________________________
Subject: Cold Air Induction
Date: Jan 23, 2007
From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net>
Yes, they will credit you for anything you want to delete from the kits including the cowl. They do tell you if you order the cowl after the fact expect the price to be a great deal higher. Makes sense as it keeps them from having to deal with people that change their minds after it shipped. As I said earlier, it's about an $800 difference. You can get in touch with Will at www.jamesaircraft.com. Michael From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of cloudvalley(at)comcast.net Sent: Tuesday, January 23, 2007 9:00 PM Subject: Re: RV10-List: Cold Air Induction Hello, We are nor anywhere near the engine stage yet, but my wife and I would like to know if Vans will give you credit on their cowl, if one decides to get a Holy Cowl. Also, how do you get in touch with Will James. Thank you. Brian and Ruth Preston #40666 -------------- Original message -------------- From: Deems Davis <deemsdavis(at)cox.net> > > Standard Lycoming induction has the induction air routed through the oil > sump, the result is that the air intake to the cylinders is heated by > the surrounding oil in the sump. Cold Air Induction takes ram air and > routes it directly to each cylinders intake bypassing the oil sump. this > requires a custom oil sump and hence the recent discussion. If you > remember your pilot training, Cold air is more dense and produces a > stronger air charge going into the cylinder, which results in more > manifold pressure and more power (OOPS there I go again hot rodding!). > Its kind of like putting a booster on your engine without adding any > ; movi ng parts. Free power (well almost free) !. The answer as to does it > add horsepower depends on who's asking, but I'm VERY happy with the > results of my Dyno run ! :-) > Less weight : marginally but not enough to be concerned with. > Holy Cowl fit : Will James has made an RV-10 lower cowl that fits the > BPE Cold air induction. He also has the Holy cowl for standard induction. > Net effect: Horsepower increases, Allen can tell you how much if you > contact him. All things being equal speed should increase, but it takes > a lot more ponies to equal 1 additional knot. (I'm not sure what the > ratio is but it's definitely NOT 1:1. Since there are no RV-10's flying > with cold air yet there are no performance numbers to report only > 'hopes'. Perhaps later this year. > > Deems Davis # 406 > Finishing - ( A Misnomer ! ) > http://deemsrv10.com/ > > Jon Reining wro te: > > > > > >Bless me father for I have forgotten, it's been six months since I've been to > Oshkosh... > > > >With all this discussion on engine mounts, cold air incudtion and cowls (and > since it has been awhile since I learned why at Oshkosh) - what does cold air > induction do for you? More horsepower? Less weight? Basically, how does it > work and why is it good? > > > >If you get a Barrett Engine with Cold Air Induction, will it fit in a Holy > Cowl? > > > >If you do one or the other, or both, what is the net impact on horsepower and > speed? > > > >Jon Reining > >40514 - tailcone > > > > > > > > > >Read this topic online here: > > > >http://for ums.ma >> > > ________________________________________________________________________________
Date: Jan 23, 2007
From: "Pascal" <rv10builder(at)verizon.net>
Subject: Van's Motor Mount SB
I think there is nothing like a lively debate on Primers and in this case the engine mount SB, but I know there are a whole lot of us that are set on Van's. I followed a high level composite company for a few years. I was set on a 4 seater and in a way it is no different than what I am doing now. I am getting a sense of is this the right kit for me. I am still around and pretty sure I'll be starting this kit in the next couple of months, this is only after extensive research and following this forum for less than 1 year. I had 3 years at the other forum and finally gave up on it.. Largely because most of the builders complained about one thing or another and somehow the price of the kit doubled with carbon and quickerbuild and other nice upgrades thrown in. I think that last time I looked the kit was now 82K, it was 38K when I started looking into it in 1998. So Van's doesn't want to cater to each of us and our individual engine choice (not including their stock). Fine! Barret has his solution- so BPA is solved, Thunderbolt is competitive in this market enough that they might do something too, and so on but the good news is the rest of us who want a stock engine from Vans don't need to worry that the cost will go up more than 3% next year as a result of the few. Why am I going to build a RV-10? many reasons. Mark Chamberlain for one. He invited me, never knowing who I was, to see and fly and yes, fly in his plane. I never had anyone, and I saw over 12 of the composites from the other company, offer to fly me in the plane. Than there's Jeff Carpenter, who took a morning to go over the kit with me when he had pressing engagements to get to, theres Tim, and Deems, and John and most of you. Basically this group of builders is solid and we feel comfortable enough to speak our minds, in jest and seriously. Let's remember we are all in this for the same reason. A solid company with 30 years experience building the largest fleet of experimentals out there. I am NOT building this plane to be unique or impress my neighbors, I'm building this plane, a Van's, because I know they do care about the builders, and they have the record to prove it. Nothing wrong with venting on delayed shipments and expensive shipping for 2c items from Van's or SB's that we are not in support of- we should be here to support each other as I know, I too will be frustrated and want someone who understands my frustration to be there for me. We are! Lastly, Vendor support- I see what Barrett did by offering to resolve this issue as excellent. Jon's response, from Thunderbolt, was professional and shows he too is in this to make it work for all of us and Lycoming and I also took that he understood Van's SB. Stein last month getting on to comfort those stuck in the D2AV debacle and Mike from Cleveland chiming in at times as well. They all may be in for the business, but they care about the builders too! All in all we are a great group of builders with great vendors who are right there with us building and supporting us. I think Van's has the right to publish as many SB's as they wish, as long as they don't try to keep everyone happy and have an affordable kit be out of reach for the rest of those who just want to build it! And with this, I end my rant! Pascal ----- Original Message ----- From: "Mark Ritter" <mritter509(at)msn.com> Sent: Tuesday, January 23, 2007 6:02 PM Subject: Re: RV10-List: Van's Motor Mount SB > > Is there anything these guys like about Vans? Seems like there are 66+ of > us out there flying RV-10's that are very pleased with the kit and the > support we have received from Vans. > > Mark (N410MR Flying) > > >>From: "John Hasbrouck" <jhasbrouck(at)woh.rr.com> >>Reply-To: rv10-list(at)matronics.com >>To: >>Subject: Re: RV10-List: Van's Motor Mount SB >>Date: Tue, 23 Jan 2007 18:49:57 -0500 >> >> >>I,m so glad Van's issued that SB. I was getting tired of the >>counterweight discussion.... hehehe >> >>John Hasbrouck >>#40264 >>currently installing JATO bottles >> >> >> >> >> >> > > _________________________________________________________________ > FREE online classifieds from Windows Live Expo - buy and sell with people > you know > > > ________________________________________________________________________________
Subject: Van's Motor Mount SB
Date: Jan 24, 2007
From: "Tom Deutsch" <deutscht(at)rhwhotels.com>
Some folks should simply buy airplanes and not try to build them! -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Mark Ritter Sent: Tuesday, January 23, 2007 8:03 PM Subject: Re: RV10-List: Van's Motor Mount SB Is there anything these guys like about Vans? Seems like there are 66+ of us out there flying RV-10's that are very pleased with the kit and the support we have received from Vans. Mark (N410MR Flying) >From: "John Hasbrouck" <jhasbrouck(at)woh.rr.com> >Reply-To: rv10-list(at)matronics.com >To: >Subject: Re: RV10-List: Van's Motor Mount SB >Date: Tue, 23 Jan 2007 18:49:57 -0500 > > >I,m so glad Van's issued that SB. I was getting tired of the counterweight >discussion.... hehehe > >John Hasbrouck >#40264 >currently installing JATO bottles > > _________________________________________________________________ FREE online classifieds from Windows Live Expo - buy and sell with people you know ________________________________________________________________________________
Date: Jan 24, 2007
From: CHRISTOPHER HARRIS <cbpip(at)verizon.net>
Subject:
I just wanted to give quick shout out to Ahn Vu. He invited me to take a look at his newly flown RV-10 at St.Marys airport the other day. It was a great pleasure to meet him and see a quality built aircraft. I hope to be joining the list of builders in the very near future, and again it was fantastic to see his project. Ahn exemplified the kind of person in the "community" that I would enjoy being associated with. My project will be a standard kit except for the huge rubberband up front, this will probably require mount modification to contain all the torque, I think I'll extend the tail feathers by a couple of feet to compesate with some large wieghts on the tips, or mabe just go with stock. Thanks again Ahn, great job. Tom Deutsch wrote: Some folks should simply buy airplanes and not try to build them! -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Mark Ritter Sent: Tuesday, January 23, 2007 8:03 PM Subject: Re: RV10-List: Van's Motor Mount SB Is there anything these guys like about Vans? Seems like there are 66+ of us out there flying RV-10's that are very pleased with the kit and the support we have received from Vans. Mark (N410MR Flying) >From: "John Hasbrouck" >Reply-To: rv10-list(at)matronics.com >To: >Subject: Re: RV10-List: Van's Motor Mount SB >Date: Tue, 23 Jan 2007 18:49:57 -0500 > > >I,m so glad Van's issued that SB. I was getting tired of the counterweight >discussion.... hehehe > >John Hasbrouck >#40264 >currently installing JATO bottles > > _________________________________________________________________ FREE online classifieds from Windows Live Expo - buy and sell with people you know ________________________________________________________________________________
From: GRANSCOTT(at)aol.com
Date: Jan 24, 2007
Subject: Re: HID landing light review..and info concerning Aviation
Consumer. In a message dated 1/23/07 7:47:25 P.M. Eastern Standard Time, Tim(at)MyRV10.com writes: --> RV10-List message posted by: Tim Olson Found this on the "generic" RV matronics list today: For a review of HID landing lights, see http://www.preciseflight.com/ufiles/06March_Aviation_Consumer_HID_Article_Main .pdf -- Tim Olson - RV-10 N104CD - Flying do not archive After receiving Aviation Consumer for nearly a decade, I've recently dropped my subscription for a number of reasons. But during that time I've read some interesting articles including this review of the HID device. If you've not been exposed to AC's product you might want to borrow copies from someone and review all that they have. The folks at AC do a nice job in testing and reviewing all types of aviation products. I've stopped my subscription for several reasons: The way this product is sent to the subscriber often leads to damage product. My monthly product has gone missing at least twice per year and at the rate they charge, it's an expensive missing part. If you discover it's missing they will send you a replacement product if you request it pretty quickly (I wonder if my mail lady is a back sliding pilot want-a-bee!) if you don't request quickly then you just go to the electronic mag and review. I began my subscriptions and renewals via mail, their renewals at SnF and KOSH were greatly lower than the mail route. This sort of cheese's me off and Paul B, the editor, wrote an article some time ago about how dangerous home-built's were vs production aircraft that also cheesed my off. Understanding his point of view, after all he's a Mooney driver, I wrote a counter article comparing the two top products in each area using NTSB data. Thus I selected, Van's vs. Cirrus accidents/incidents showing that Van's have an accident rate equal to Piper...slightly above Cessna (the safest GA plane out there) vs. accidents of all types. And that Cirrus has higher accident rate vs. Van's and Piper and many more times the rate vs. Cessna. Cirrus's accident rates are just slight above Bonanza. The numbers gathered were basic raw accident rates from the NTSB. For Cirrus's sake, the review was written when Cirrus was somewhat new and they were experiencing high fatal accident rates and incidents for aircraft departing the runways on take off, or brakes burning up etc...lot's of pilot errors. I did not weight the accident rates as the Cirrus numbers would have been so awful it would have been ridicules. At the time Cirrus did not have that many aircraft flying as they do today. Their fleet was doubling about each 6 months, and many of their accidents were fatal's. I'd spent considerable time slicing the NTSB data and writing the article, AC did not publish my reply but I got a note from Paul B saying my "comments" were interesting but they would not publish my information. So I thought how one sided they were in their arguments. One interesting item to note is that Cirrus's first fatal accident occurred in an experimental SR 20 so even this accident counts again experimental's since the SR 20 was not certified at the time...nor was the BRS system in place. At the time, the RV 10 was not a product. Many of the Van's accidents occurred because people ran out of gas and had forced landings. My believe was and still is that not many Van's aircraft are flown hard IFR compared to hours flown by Cirrus pilots. Cirrus are used in commercial flights or time share services with a "leased" Commercial/ATP pilot at the controls. That the average Van's pilot had more aviation hours flown in total than the Cirrus crowd and that they had more experience in IFR and VFR that the average Cirrus pilot; and having built their plane, they were more familiar with the plane than the Cirrus pilots. And I believe that the Van's pilots are a more conservative group of pilots towards their plane and skills than are the Cirrus folks---key word here is that this is my "belief" not based on any facts only conversations with folks that I know that own, fly and or built. All of the Van's folks in our chapter I know, really know how every little thing works on their plane, mechanical, avionics etc. The Cirrus folks I know have a good knowledge but not overly knowledgeable. Well since that time, I still believe the above about both products. I'm happy that Cirrus now has transitional training, and a CFI school in conjunction with North Dakota. Cessna continues to have the lowest accident rate vs. all other GA or Experimental aircraft. And the RV 10 is growing in safe numbers. I hope to join the ranks of the RV 10 builders when we complete our move back to IL later this spring. I was all set to buy a kit after Thanksgiving when a business thing happened and refocusing our family back to IL from PA...I decided not to buy as it would mean one more thing to move! Who know, maybe I'll miss my AC's and re-subscribe at SnF or KOSH but at a lower rate than the snail mail subscription rate. AC rant off...I still like the product and would recommend it to you all, highly. Patrick PA 28-235/J 5A (rebuilding) ________________________________________________________________________________
Subject: Cold Air Induction
Date: Jan 24, 2007
From: "John W. Cox" <johnwcox(at)pacificnw.com>
Mike do you want to amend the below answer regarding Oregon Aero seats? John Cox #40600 ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of RV Builder (Michael Sausen) Sent: Tuesday, January 23, 2007 7:21 PM Subject: RE: RV10-List: Cold Air Induction Yes, they will credit you for anything you want to delete from the kits including the cowl. They do tell you if you order the cowl after the fact expect the price to be a great deal higher. Makes sense as it keeps them from having to deal with people that change their minds after it shipped. As I said earlier, it's about an $800 difference. You can get in touch with Will at www.jamesaircraft.com. Michael ________________________________________________________________________________
From: cloudvalley(at)comcast.net
Subject: construction dilemmas
Date: Jan 24, 2007
Hello builders, Now where can one get all the extra $$$$ for this wonderful airplane? I know I would like some mods too.. a cold air sump, Holy Cowl...wondering how much a Barett engine would cost with just the cold air induction system added..and finally hoping that my wife and I will be able to build this. It almost seems like one needs apriori knowlege..but at least we will break the project down into small parts..to be completed individually. A worthwhile challenge for sure...and a much better performer than our Grumman Tiger we sold 4 year ago. Brian and Ruth Preston #40666
Hello builders,
Now where can one get all the extra $$$$ for this wonderful airplane? I know I would like some mods too.. a cold air sump, Holy Cowl...wondering how much a Barett engine would cost with just the cold air induction system added..and finally hoping that my wife and I will be able to build this. It almost seems like one needs apriori knowlege..but at least we will break the project down into small parts..to be completed individually.
A worthwhile challenge for sure...and a much better performer than our Grumman Tiger we sold 4 year ago.
Brian and Ruth Preston
#40666

      
      
      
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Subject: Electric Rudder Trim
Date: Jan 24, 2007
From: "Doerr, Ray R [NTK]" <Ray.R.Doerr(at)sprint.com>
I've looked at the Rudder Trim on Tim's site that Vic did and I was wondering about doing a Rudder Trim on mine as well. I was wanting to know the length and width of the hinge that is providing the tab as well as if it is effective enough or too sensitive to adjust. I'm trying to figure out what size of a Rudder Trim Tab to make on my RV-10. I was thinking of cutting the tab into the rudder like the elevator tab. I would have to create a spar for the tab and the ruder and possible even be able to have the control linkage comes thru the spar as to not be seen from the outside. Also for those flying with a glued/taped on Rudder Tab, what length/width and thinkness did you apply to the rudder to coorect thr trim? Thank You Ray Doerr CDNI Principal Engineer Sprint PCS 16020 West 113th Street Lenexa, KS 66219 Mailstop KSLNXK0101 (913) 859-1414 (Office) (913) 226-0106 (Pcs) (913) 859-1234 (Fax) Ray.R.Doerr(at)sprint.com ________________________________________________________________________________
Subject: construction dilemmas
Date: Jan 24, 2007
From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net>
Extras can get you in trouble in a hurry and I can relate to the uncertainty on if you can build this monster. I never really questioned on if I had the skills, more if I had the patience to hammer all these rivets. When I learned that Van came out with a model that fit my mission profile better than anything else out there, you do have a mission profile you are making your decisions right, my next concern was if I would go nuts like John J banging away on rivet after rivet. Believe me I never had a remote urge to build an aluminum aircraft, I was a fast glass man. So I flew to Denver, took a Sportair RV Assembly class, and did a little skiing. I ordered my tail kit the next week and never looked back. You already have the tail kit so you made the tough choice. Every first timer can see the difference in their skills as they work through the chapters of the tail kit. My suggestion is to talk to vendors like Barrett, Stein, and others. They are extremely knowledgeable and will not point you in the wrong direction to make a buck. If you are uncomfortable with your skills talk to other builders in your area, I doubt any one of us would turn down a visit or free help. I can't recommend the Sportair workshops enough. If nothing else they give you practice on something other than your kit. And most importantly, do not be afraid to ask a question. I've asked a few that I slapped myself on the forehead over after people responded. As the old saying goes, there are no dumb questions, just dumb people. Wait, that doesn't sound right. J Now back to work! Michael Sausen -10 #352 Limbo From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of cloudvalley(at)comcast.net Sent: Wednesday, January 24, 2007 9:27 AM Subject: RV10-List: construction dilemmas Hello builders, Now where can one get all the extra $$$$ for this wonderful airplane? I know I would like some mods too.. a cold air sump, Holy Cowl...wondering how much a Barett engine would cost with just the cold air induction system added..and finally hoping that my wife and I will be able to build this. It almost seems like one needs apriori knowlege..but at least we will break the project down into small parts..to be completed individually. A worthwhile challenge for sure...and a much better performer than our Grumman Tiger we sold 4 year ago. Brian and Ruth Preston #40666 ________________________________________________________________________________
Subject: construction dilemmas
Date: Jan 24, 2007
From: "Vern W. Smith" <Vern(at)teclabsinc.com>
Hi Brian, All airplanes are a collection of compromises. Yes even the 10 (this can be seen by some of the recent more lively discussions.) Figure out what your "mission" is for the airplane and build accordingly. If something isn't important to you don't spend the money on it. Beware of the "for only a few dollars more game". You've seen this it's the guy who wants to buy a Cessna but for only a few dollars more he could get a Tiger, but for only a few dollars more he could get a Mooney and then an old Bonanza. He buys the Bonanza instead of the Cessna. And then says "crud" why can't I afford this thing? Go back to the original mission statement! As far as knowledge it will come. This is a great list too ask questions. There are several builders course to gain hands on experience. Your local EAA chapter is a good place to look. Most likely it has several RV builders and even if they aren't building 10s riveting is riveting. Great idea on building one project at a time. As the old saying goes: How do you eat an elephant? One bit at a time! Vern Smith (#324 fuselage) _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of cloudvalley(at)comcast.net Sent: Wednesday, January 24, 2007 7:27 AM Subject: RV10-List: construction dilemmas Hello builders, Now where can one get all the extra $$$$ for this wonderful airplane? I know I would like some mods too.. a cold air sump, Holy Cowl...wondering how much a Barett engine would cost with just the cold air induction system added..and finally hoping that my wife and I will be able to build this. It almost seems like one needs apriori knowlege..but at least we will break the project down into small parts..to be completed individually. A worthwhile challenge for sure...and a much better performer than our Grumman Tiger we sold 4 year ago. Brian and Ruth Preston #40666 ________________________________________________________________________________
From: "ddddsp1(at)juno.com" <ddddsp1(at)juno.com>
Date: Jan 24, 2007
Subject: Re: Electric Rudder Trim
Ray, Jim and Debbie in TX have a trim tab taped on and I believe Deems Davis' site has pics of it. If I remember from OSH it was about 1 1/2 " wide and 5-6" tall. I am sure they did a trial and error on how much bend to put in it. Do you find a real need for an adjustable trim or is it just needed at c ruise? Adding Wheel pants MAY change the trim requirements also. I kn ow lots of RV7 guys use 3M double sided auto trim tape to mount their tr im tabs. Nice clean fit that sticks even when done AFTER the plane is pa inted. Dean 40449 ________________________________________________________________________ Interested in getting caught up on today's news? Click here to checkout USA TODAY Headlines. http://track.juno.com/s/lc?s=198954&u=http://www.usatoday.com/news/f ront.htm?csp=24

Ray,

Jim and Debbie in TX have a trim tab taped on and I believe Deems Dav is' site has pics of it.  If I remember from OSH it was about 1 1/2 " wide and 5-6" tall.  I am sure they did a trial and error on how much bend to put in it.

Do you find a real need for an adjustable trim or is it just needed a t cruise?   Adding Wheel pants MAY change the trim requir ements also.  I know lots of RV7 guys use 3M double sided auto trim tape to mount their trim tabs. Nice clean fit that sticks even when don e AFTER the plane is painted.

Dean 40449



______________________ __________________________________________________
Interested in getting caught up on today's news?
Click here to checkout USA TODAY Headlines.


      
      
      
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Subject: Electric Rudder Trim
Date: Jan 24, 2007
From: "Doerr, Ray R [NTK]" <Ray.R.Doerr(at)sprint.com>
Thanks guys. I was thinking of a tab cut into the rudder maybe 6" long centered just above the tail light and below the next stiffener where the rudder would still have the bottom rib. I would re-enforce the rudder by adding tiny triangle ribs and a spar to support the hinge. My first concern is to ensure I don't reduce the strength of the rudder from top to bottom. You brought up a good point about wheel pants, since I still don't have mine on. So I was thinking the 6" long tab would be maybe 1.5" to 2" deep to have enough throw for any condition and not be too sensitive. I would ensure that it would swing in the direction that is mostly needed and use the same bent forward lip that goes under the spar like on the elevator trim tab. Thank You Ray Doerr 40250 ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of ddddsp1(at)juno.com Sent: Wednesday, January 24, 2007 10:27 AM Subject: Re: RV10-List: Electric Rudder Trim Ray, Jim and Debbie in TX have a trim tab taped on and I believe Deems Davis' site has pics of it. If I remember from OSH it was about 1 1/2 " wide and 5-6" tall. I am sure they did a trial and error on how much bend to put in it. Do you find a real need for an adjustable trim or is it just needed at cruise? Adding Wheel pants MAY change the trim requirements also. I know lots of RV7 guys use 3M double sided auto trim tape to mount their trim tabs. Nice clean fit that sticks even when done AFTER the plane is painted. Dean 40449 ________________________________________________________________________ Interested in getting caught up on today's news? Click here to checkout USA TODAY Headlines. <http://track.juno.com/s/lc?s=198954&u=http://www.usatoday.com/news/f ront.htm?csp=24> ________________________________________________________________________________
Date: Jan 24, 2007
From: "Pascal" <rv10builder(at)verizon.net>
Subject: Re: construction dilemmas
My suggestion: Now where can one get all the extra $$$$ for this wonderful airplane? figure 7K to start for tools, kits setup, etc than take as long as you need to build up for the next stage do the same at each stage until you hit that last stage than go 10X for that. I know I would like some mods too.. a cold air sump, Holy Cowl Take your time reviewing options, there are many companies out there ready to take 45K for a neat engine. I know by the time I'm ready one of those companies will have a FADEC type system for the IO540. I want it and it may be worth the extra, but I have time before needing to worry about this. and finally hoping that my wife and I will be able to build this Sweet! Your wife will work with you to build this? Now that is great! and Yes you will be able to. If you do want to seriously find out if your compatible in the workspace- take a Sportair or Alexander or other class together. That weekend will do a few things for you two 1) Prove you CAN do it 2) Prove that you work great/awful together. but at least we will break the project down into small parts..to be completed individually. For now plan the budget in 2007 dollars (expect 3-4% increase each year of building) Tools, workspace prep, kit, engine estimate, avionics, etc.. Than focus on Stage 1 only. I have important feedback for each stage from this forum but I worry not about the Panel layout, the Supercharger- twin turbo ice air induction with a holy moly cow what it that under the hood engine. It simply would be way too overwhelming to do otherwise. Small parts- focus on what is ahead of you right now- tools, workspace, taking a class, ordering Empennage. Than build and learn that phase only. You can do this. One rivet at a time! Pascal ----- Original Message ----- From: cloudvalley(at)comcast.net To: martrionics Sent: Wednesday, January 24, 2007 7:26 AM Subject: RV10-List: construction dilemmas Hello builders, Now where can one get all the extra $$$$ for this wonderful airplane? I know I would like some mods too.. a cold air sump, Holy Cowl...wondering how much a Barett engine would cost with just the cold air induction system added..and finally hoping that my wife and I will be able to build this. It almost seems like one needs apriori knowlege..but at least we will break the project down into small parts..to be completed individually. A worthwhile challenge for sure...and a much better performer than our Grumman Tiger we sold 4 year ago. Brian and Ruth Preston #40666 ________________________________________________________________________________
From: "John Hasbrouck" <jhasbrouck(at)woh.rr.com>
Subject: Re: Elevator counterbalance weight
Date: Jan 24, 2007
Tom, I would guess that the easiest way to compensate for the rod's weight would be to have an equal length of it aft of the hinge line. That would cancel out the moment arm of the rod extending forward of the hinge line. Stopping by for a chat with my friendly IA this afternoon, will try to clear up some questions I have and report back... John Hasbrouck #40264 ________________________________________________________________________________
Date: Jan 24, 2007
From: "Kelly McMullen" <apilot2(at)gmail.com>
Subject: Re: HID landing light review..and info concerning Aviation
Consumer. Yeah Patrick, you can't trust them crazy Mooney drivers. They are Mooneys after all. 8^) It is the same rag that noted that Mooneys suffer a higher than average *percentage* of all Mooney accidents due to engine failure. They refused to acknowledge the key point was that it was a percent relative to other causes of Mooney accidents, and Mooneys don't seem to have some other causes that other brands do. They wanted to imply it meant that Mooneys had more engine failures than other brands, which AFAIK simply is not true. This was after their own 201 suffered a flameout on takeoff, cause never determined that resulted in a total because it landed in a salt water marsh and wasn't retrieved for a few days. All kind of funny, since after some time, they wound up buying a 231 to replace it. On 1/24/07, GRANSCOTT(at)aol.com wrote: > > I began my subscriptions and renewals via mail, their renewals at SnF and > KOSH were greatly lower than the mail route. This sort of cheese's me off > and Paul B, the editor, wrote an article some time ago about how dangerous > home-built's were vs production aircraft that also cheesed my off. > > Understanding his point of view, after all he's a Mooney driver, I wrote a > counter article comparing the two top products in each area using NTSB data. ________________________________________________________________________________
Date: Jan 24, 2007
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Re: Follow-up on Service Letter
I had no idea that my post on this subject would kick off such a firestorm of opinion. But I would like to let everybody know that my off-line dealings w/ Van's on this topic have been Professional and Courteous and included an _extra measure_ of Customer Service. I believe that Scott' s objective was to better understand the source of the engine mount interference issue, so that they could determine how and whether they needed to respond. _How_ and _whether_ they respond are clearly their decisions to make. I also believe that I was responsible for mislabeling this as a Service Bulletin, when in actuality it was a Service Letter, per Scott @ Van's Service Letters are 'informational' and are not intended to imply any immediate safety concern. Scott indicated to me off-line that they were rewording the Service Letter to more accurately represent Barretts engines and services. That's a good thing! and further serves to illustrate their willingness to 'do the right thing'. Me? I'm just tickled pink to live in a land that allows me to build and fly airplanes that I build to meet my own peculiar wants and needs. And I'm tickled silly that I've got a partner in Van's that makes this possible by taking 49% of the work and 95% of the engineering off my plate! Deems Davis # 406 Finishing - ( A Misnomer ! ) http://deemsrv10.com/ ________________________________________________________________________________
From: "Eric Parlow" <ericparlow(at)hotmail.com>
Subject: Electric Rudder Trim
Date: Jan 24, 2007
Ray, My rudder trim is exactly as you discribe. It uses a Ray Allen servo inside the rudder. I'll take pictues tonight. Eric Parlow 40014 N104EP ----Original Message Follows---- From: "Doerr, Ray R [NTK]" <Ray.R.Doerr(at)sprint.com> Subject: RE: RV10-List: Electric Rudder Trim Date: Wed, 24 Jan 2007 10:50:56 -0600 Thanks guys. I was thinking of a tab cut into the rudder maybe 6" long centered just above the tail light and below the next stiffener where the rudder would still have the bottom rib. I would re-enforce the rudder by adding tiny triangle ribs and a spar to support the hinge. My first concern is to ensure I don't reduce the strength of the rudder from top to bottom. You brought up a good point about wheel pants, since I still don't have mine on. So I was thinking the 6" long tab would be maybe 1.5" to 2" deep to have enough throw for any condition and not be too sensitive. I would ensure that it would swing in the direction that is mostly needed and use the same bent forward lip that goes under the spar like on the elevator trim tab. Thank You Ray Doerr 40250 ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of ddddsp1(at)juno.com Sent: Wednesday, January 24, 2007 10:27 AM Subject: Re: RV10-List: Electric Rudder Trim Ray, Jim and Debbie in TX have a trim tab taped on and I believe Deems Davis' site has pics of it. If I remember from OSH it was about 1 1/2 " wide and 5-6" tall. I am sure they did a trial and error on how much bend to put in it. Do you find a real need for an adjustable trim or is it just needed at cruise? Adding Wheel pants MAY change the trim requirements also. I know lots of RV7 guys use 3M double sided auto trim tape to mount their trim tabs. Nice clean fit that sticks even when done AFTER the plane is painted. Dean 40449 ________________________________________________________________________ Interested in getting caught up on today's news? Click here to checkout USA TODAY Headlines. <http://track.juno.com/s/lc?s=198954&u=http://www.usatoday.com/news/front.htm?csp=24> ________________________________________________________________________________
Subject: Follow-up on Service Letter
Date: Jan 24, 2007
From: "Rhonda Bewley" <Rhonda(at)bpaengines.com>
Deems: I just received word from Van's that they are in the process of rewording the letter along the lines that the issue affects Lycoming IO-540 engines modified with cold air induction. I concur that Van's has been very responsive and helpful in clarifying their statement. Rhonda -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis Sent: Wednesday, January 24, 2007 2:10 PM Subject: Re: RV10-List: Follow-up on Service Letter I had no idea that my post on this subject would kick off such a firestorm of opinion. But I would like to let everybody know that my off-line dealings w/ Van's on this topic have been Professional and Courteous and included an _extra measure_ of Customer Service. I believe that Scott' s objective was to better understand the source of the engine mount interference issue, so that they could determine how and whether they needed to respond. _How_ and _whether_ they respond are clearly their decisions to make. I also believe that I was responsible for mislabeling this as a Service Bulletin, when in actuality it was a Service Letter, per Scott @ Van's Service Letters are 'informational' and are not intended to imply any immediate safety concern. Scott indicated to me off-line that they were rewording the Service Letter to more accurately represent Barretts engines and services. That's a good thing! and further serves to illustrate their willingness to 'do the right thing'. Me? I'm just tickled pink to live in a land that allows me to build and fly airplanes that I build to meet my own peculiar wants and needs. And I'm tickled silly that I've got a partner in Van's that makes this possible by taking 49% of the work and 95% of the engineering off my plate! Deems Davis # 406 Finishing - ( A Misnomer ! ) http://deemsrv10.com/ ________________________________________________________________________________
From: "John Hasbrouck" <jhasbrouck(at)woh.rr.com>
Subject: Control surface balancing
Date: Jan 24, 2007
All, I had my informal chat with my local IA today and got the skinny on how control surfaces are balanced. Hope this is helpfull. Control surfaces are balanced off the airplane on a fixture that can be as simple as a couple of nails in a table underneath the hinge points. If done on the airplane ( my preference ), it should be done free of the rest of the control system. The hinge axis should be level. For our elevators with the trailing edges low, the torque value ( 37.5 in/lbs ) applied forward of the hinge line should bring the elevators to the trailing edge level position. This force can be applied with a rod of some sort extending forward and aft of the hinge line 37.5" with a 1 lb weight attached. By extending fore and aft the same distance you negate the moment arm of the rod. Similarly for the rudder ( which would be laid on its side ) and ailerons. Adding or subtracting weight in the rudder or elevators wouldn't be too hard but I don't know how you would adjust the aileron countrweight. As an aside, Van's sent me the wrong counterweights for the elevators when I got my tail kit. I talked to them about it and was told to cut down what I had and drill new holes and it would be fine. They seemed to think that it was preferrable to shipping lead across the country. Instead I had them ship me new ones. Somewhere in my memory I recall being told that the -10 had been flown without any counterweights and didn't experience flutter. Please don't take that as gospel. I don't know what effect the trim system would have other than requiring more weight to offset the trim. As usual this information is for entertainment purposes only and no warranty of usefullness applies. Always check with tech support before proceding. The preceding has not been checked for correctness by the FAA, CAA, NCAA, NRA,TAA or any other A's out there. Your milage may vary, void where prohibited by law or common sense....... John Hasbrouck #40264 Trying to fulfill the educational part of this adventure! ________________________________________________________________________________
From: Dsyvert(at)aol.com
Date: Jan 24, 2007
Subject: Re: Electric Rudder Trim
By copying the photos of Vic's plane I measured the hinge in Excel and came up with what I think the dimensions are. My measurements are 1.5" wide by 11" long. The hinge knuckles are 0.5 inches long or 1" of the pitch. The full open width is 1.5" I am installing the electric trim on my rudder, but have not closed it out yet. I have the same question as to the length. I am considering making it just a little longer, maybe ~16" so I'd have more movement of the ball to achieve more like 1 ball width. Nothing really scientific. Dave Syvertson Empennage 40625 ________________________________________________________________________________
From: "Rob Wright" <armywrights(at)adelphia.net>
Subject: Electric Rudder Trim
Date: Jan 24, 2007
There's a guy building a -7 a couple of T-hangars down from me, and the stock 7 uses a spring bias system to introduce unequal aileron displacement to "trim" the airplane in roll. Do you think that engineering a spring bias system coupled to the rudder cables themselves for yaw "trim" would help instead of developing a separate but interconnected system? Rob Wright #392 Fuse _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Doerr, Ray R [NTK] Sent: Wednesday, January 24, 2007 9:41 AM Subject: RV10-List: Electric Rudder Trim I've looked at the Rudder Trim on Tim's site that Vic did and I was wondering about doing a Rudder Trim on mine as well. I was wanting to know the length and width of the hinge that is providing the tab as well as if it is effective enough or too sensitive to adjust. I'm trying to figure out what size of a Rudder Trim Tab to make on my RV-10. I was thinking of cutting the tab into the rudder like the elevator tab. I would have to create a spar for the tab and the ruder and possible even be able to have the control linkage comes thru the spar as to not be seen from the outside. Also for those flying with a glued/taped on Rudder Tab, what length/width and thinkness did you apply to the rudder to coorect thr trim? Thank You Ray Doerr CDNI Principal Engineer Sprint PCS 16020 West 113th Street Lenexa, KS 66219 Mailstop KSLNXK0101 (913) 859-1414 (Office) (913) 226-0106 (Pcs) (913) 859-1234 (Fax) Ray.R.Doerr(at)sprint.com ________________________________________________________________________________
Subject: FW: [JamesAircraft] First RV-10 to fly in Canada takes off
in Charlottetown
Date: Jan 24, 2007
From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net>
Repost from the James Aircraft list. Some new, some not........ From: JamesAircraft(at)yahoogroups.com [mailto:JamesAircraft(at)yahoogroups.com] On Behalf Of lizzyjames4_7 Sent: Wednesday, January 24, 2007 4:30 PM Subject: [JamesAircraft] First RV-10 to fly in Canada takes off in Charlottetown Cool News! Pictures posted -------------------------------------- Hi Will. I will get you some stats after I get used to this hot rod,I only have 3 hours on it so far and it is a beauty. I want to thank you folks at James Aircraft you were a pleasure to work with. We were climbing at 2200 feet per minute with full fuel and two adults over 400 total crew weight. It is very fast compared to my Cherokee pa 140. You can use any info you want for your web page or for any thing you want use it for. Cheers David Corrigan -------------------------------------- Sent: Sunday, January 21, 2007 6:41 PM Subject: Article for COPA magazine First RV-10 to fly in Canada takes off in Charlottetown By Barry Martin The first Vans RV-10 to fly in Canada took to the air on January 18, 2007 from the Charlottetown Airport on PEI. After approximately 16 months of building and, much to the delight of Owner and Builder David Corrigan and co-builder Deryck Hickox, the RV-10 lifted off around noon in clear skies and light winds, although the temperature was a little cool, being around minus 5 degrees C. With the IO-540 purring like a kitten, the RV-10 was through circuit height before reaching the end of the runway. Test pilot Glen McLarty took the RV to 4000 feet over the airport to do the initial tests then headed north of the airport to finish the first round of tests. In communication with the ground crew, Glen relayed that the plane flew straight and level even with his hands off the stick. The RV-10 is equipped with a Lycoming IO-540 that was rebuilt by Aerotec in Halifax and has a MT 3 blade propeller up front. The instrument panel is well equipped with an AF-2500 engine monitor, Garmin 430, Garmin SL-30, PS Engineering Audio Panel, Garmin GTX 327 Transponder, ATD-300 Traffic Watch and a TruTrak Autopilot. As all the instruments are electrically run, there is also a back-up battery. This is the first homebuilt project for Dave, locally known as "The Flying Real Estate Agent", but Deryck has over 30 years experience building and restoring aircraft, much of it with the Canadian Warplane Heritage in Hamilton. Deryck, originally from PEI, moved back after retiring from Air Canada where he worked as an AME. Since starting the project, Deryck has formed D. Hickox Aviation Services specializing in aircraft restoration, fabric covering and home built aircraft. 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From: "Marcus Cooper" <coop85(at)bellsouth.net>
Subject: Electric Rudder Trim
Date: Jan 24, 2007
My Q2 had a spring bias system for pitch trim and so I have thought about this idea a few times but previously decided it wouldn't work. My concerns were that it's not really a closed system since the rudder pedals are not connected on the firewall side. However, it occurred to me that since we really only need to be able to put pressure pulling forward on the right rudder cable you probably could add a spring controlled by a lever on just that cable. One question for the group - I only needed a little rudder tab initially but after installing the wheel pants it's significantly greater. My plan is to eyeball and also re-measure the strut cover alignments, but any suggestions on tweaks that would help? I need more right rudder than before so I'm guessing the left side is dragging a little and not aligned with the relative wind as well as the right. Marcus 40286 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Rob Wright Sent: Wednesday, January 24, 2007 7:44 PM Subject: RE: RV10-List: Electric Rudder Trim There's a guy building a -7 a couple of T-hangars down from me, and the stock 7 uses a spring bias system to introduce unequal aileron displacement to "trim" the airplane in roll. Do you think that engineering a spring bias system coupled to the rudder cables themselves for yaw "trim" would help instead of developing a separate but interconnected system? Rob Wright #392 Fuse _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Doerr, Ray R [NTK] Sent: Wednesday, January 24, 2007 9:41 AM Subject: RV10-List: Electric Rudder Trim I've looked at the Rudder Trim on Tim's site that Vic did and I was wondering about doing a Rudder Trim on mine as well. I was wanting to know the length and width of the hinge that is providing the tab as well as if it is effective enough or too sensitive to adjust. I'm trying to figure out what size of a Rudder Trim Tab to make on my RV-10. I was thinking of cutting the tab into the rudder like the elevator tab. I would have to create a spar for the tab and the ruder and possible even be able to have the control linkage comes thru the spar as to not be seen from the outside. Also for those flying with a glued/taped on Rudder Tab, what length/width and thinkness did you apply to the rudder to coorect thr trim? Thank You Ray Doerr CDNI Principal Engineer Sprint PCS 16020 West 113th Street Lenexa, KS 66219 Mailstop KSLNXK0101 (913) 859-1414 (Office) (913) 226-0106 (Pcs) (913) 859-1234 (Fax) Ray.R.Doerr(at)sprint.com ________________________________________________________________________________
Subject: Follow-up on Service Letter
Date: Jan 24, 2007
From: "John W. Cox" <johnwcox(at)pacificnw.com>
That is great for Barrett's fine engines. Now how does that affect Aerosport and the issue that Tim posted so long ago with his stock Lycoming IO-540? I commend the amended language. Just wondering about the basis. John Cox #40600 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Rhonda Bewley Sent: Wednesday, January 24, 2007 12:39 PM Subject: RE: RV10-List: Follow-up on Service Letter Deems: I just received word from Van's that they are in the process of rewording the letter along the lines that the issue affects Lycoming IO-540 engines modified with cold air induction. I concur that Van's has been very responsive and helpful in clarifying their statement. Rhonda -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis Sent: Wednesday, January 24, 2007 2:10 PM Subject: Re: RV10-List: Follow-up on Service Letter I had no idea that my post on this subject would kick off such a firestorm of opinion. But I would like to let everybody know that my off-line dealings w/ Van's on this topic have been Professional and Courteous and included an _extra measure_ of Customer Service. I believe that Scott' s objective was to better understand the source of the engine mount interference issue, so that they could determine how and whether they needed to respond. _How_ and _whether_ they respond are clearly their decisions to make. I also believe that I was responsible for mislabeling this as a Service Bulletin, when in actuality it was a Service Letter, per Scott @ Van's Service Letters are 'informational' and are not intended to imply any immediate safety concern. Scott indicated to me off-line that they were rewording the Service Letter to more accurately represent Barretts engines and services. That's a good thing! and further serves to illustrate their willingness to 'do the right thing'. Me? I'm just tickled pink to live in a land that allows me to build and fly airplanes that I build to meet my own peculiar wants and needs. And I'm tickled silly that I've got a partner in Van's that makes this possible by taking 49% of the work and 95% of the engineering off my plate! Deems Davis # 406 Finishing - ( A Misnomer ! ) http://deemsrv10.com/ ________________________________________________________________________________
From: "DejaVu" <wvu(at)ameritel.net>
Subject: Re: front wheel
Date: Jan 24, 2007
The torque values are on the wheels. I believe it is 90in-lbs. Anh N591VU-11hrs ----- Original Message ----- From: Rob Wright To: rv10-list(at)matronics.com Sent: Tuesday, January 23, 2007 6:58 PM Subject: RV10-List: front wheel Anybody seen torque values for the front wheel halves? It's an AN4 bolt, so 50-70 plus drag should be correct. Just wondering if there are other g uidelines. Rob Wright #392 Fuse & gear, waiting for interior paint to arrive. ________________________________________________________________________________
From: "DejaVu" <wvu(at)ameritel.net>
Subject: RE:
Date: Jan 24, 2007
Chris, You're welcome! You have lots of experience working with aluminum already, but let me know if I can help in any way once you start your project. Anh N591VU-11hrs Subject: RE: From: CHRISTOPHER HARRIS (cbpip(at)verizon.net) Date: Wed Jan 24 - 6:31 AM I just wanted to give quick shout out to Ahn Vu. He invited me to take a lo ok at his newly flown RV-10 at St.Marys airport the other day. It was a great ple asure to meet him and see a quality built aircraft. I hope to be joining the list of builders in the very near future, and again it was fantastic to see his project. Ahn exemplified the kind of person in the "community" that I would enjoy being associated with. My project will be a standard kit except for the hug e rubberband up front, this will probably require mount modification to conta in all the torque, I think I'll extend the tail feathers by a couple of feet t o compesate with some large wieghts on the tips, or mabe just go with stock. Thanks again Ahn, great job. Tom Deutsch wrote: Some folks should simply buy airplanes and not try to build them! ________________________________________________________________________________
From: cloudvalley(at)comcast.net
Subject: Re: construction dilemmas
Date: Jan 25, 2007
Hi, yes my wife wants to do the building project also. In my case, I am lucky. It is she who is the pilot. She flew across the US 8 times in her Grumman Tiger (with her ex). We got the airplane but were too busy at that time to use it much. So we sold it. Now I want to finish my lessons in the RV10. She is instrument-rated so I will have a wonderful flying companion as well as a building companion. Brian and Ruth -------------- Original message -------------- From: "Pascal" <rv10builder(at)verizon.net> My suggestion: Now where can one get all the extra $$$$ for this wonderful airplane? figure 7K to start for tools, kits setup, etc than take as long as you need to build up for the next stage do the same at each stage until you hit that last stage than go 10X for that. I know I would like some mods too.. a cold air sump, Holy Cowl Take your time reviewing options, there are many companies out there ready to take 45K for a neat engine. I know by the time I'm ready one of those companies will have a FADEC type system for the IO540. I want it and it may be worth the extra, but I have time before needing to worry about this. and finally hoping that my wife and I will be able to build this Sweet! Your wife will work with you to build this? Now that is great! and Yes you will be able to. If you do want to seriously find out if your compatible in the workspace- take a Sportair or Alexander or other class together. That weekend will do a few things for you two 1) Prove you CAN do it 2) Prove that you work great/awful together. but at least we will break the project down into small parts..to be completed individually. For now plan the budget in 2007 dollars (expect 3-4% increase each year of building) Tools, workspace prep, kit, engine estimate, avionics, etc.. Than focus on Stage 1 only. I have important feedback for each stage from this forum but I worry not about the Panel layout, the Supercharger- twin turbo ice air induction with a holy moly cow what it that under the hood engine. It simply would be way too overwhelming to do otherwise. Small parts- focus on what is ahead of you right now- tools, workspace, taking a class, ordering Empennage. Than build and learn that phase only. You can do this. One rivet at a time! Pascal ----- Original Message ----- From: cloudvalley(at)comcast.net Sent: Wednesday, January 24, 2007 7:26 AM Subject: RV10-List: construction dilemmas Hello builders, Now where can one get all the extra $$$$ for this wonderful airplane? I know I would like some mods too.. a cold air sump, Holy Cowl...wondering how much a Barett engine would cost with just the cold air induction system added..and finally hoping that my wife and I will be able to build this. It almost seems like one needs apriori knowlege..but at least we will break the project down into small parts..to be completed individually. A worthwhile challenge for sure...and a much better performer than our Grumman Tiger we sold 4 year ago. Brian and Ruth Preston #40666 href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com
Hi,
 yes my wife wants to do the building project also. In my case, I am lucky. It is she who is the pilot. She flew across the US 8 times in her Grumman Tiger (with her ex). We got the airplane but were too busy at that time to use it much. So we sold it. Now I want to finish my lessons in the RV10. She is instrument-rated so I will have a wonderful flying companion as well as a building companion.
Brian and Ruth
 
My suggestion:
Now where can one get all the extra $$$$ for this wonderful airplane? 
    figure 7K to start for tools, kits setup, etc than take as long as you need to build up for the next stage do the same at each stage until you hit that last stage than go 10X for that.
 
I know I would like some mods too.. a cold air sump, Holy Cowl
    Take your time reviewing options, there are many companies out there ready to take 45K for a neat engine. I know by the time I'm ready one of those companies will have a FADEC type system for the IO540. I want it and it may be worth the extra, but I have time before needing to worry about this.
 
and finally hoping that my wife and I will be able to build this
    Sweet! Your wife will work with you to build this? Now that is great! and Yes you will be able to. If you do want to seriously find out if your compatible in the workspace- take a Sportair or Alexander or other class together. That weekend will do a few things for you two 1) Prove you CAN do it 2) Prove that you work great/awful together.
 
but at least we will break the project down into small parts..to be completed individually.
     For now plan the budget in 2007 dollars (expect 3-4% increase each year of building) Tools, workspace prep, kit, engine estimate, avionics, etc.. Than focus on Stage 1 only. I have important feedback for each stage from this forum but I worry not about the Panel layout, the Supercharger- twin turbo ice air induction with a holy moly cow what it that under the hood engine. It simply would be way too overwhelming to do otherwise.
    Small parts- focus on what is ahead of you right now- tools, workspace, taking a class, ordering Empennage. Than build and learn that phase only.
 
You can do this. One rivet at a time!
 
Pascal
 
----- Original Message -----
Sent: Wednesday, January 24, 2007 7:26 AM
Subject: RV10-List: construction dilemmas

Hello builders,
Now where can one get all the extra $$$$ for this wonderful airplane? I know I would like some mods too.. a cold air sump, Holy Cowl...wondering how much a Barett engine would cost with just the cold air induction system added..and finally hoping that my wife and I will be able to build this. It almost seems like one needs apriori knowlege..but at least we will break the project down into small parts..to be completed individually.
A worthwhile challenge for sure...and a much better performer than our Grumman Tiger we sold 4 year ago.
Brian and Ruth Preston
#40666

      
      href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List
      href="http://forums.matronics.com">http://forums.matronics.com
      
      

      
      
      

      
      
      
________________________________________________________________________________
From: cloudvalley(at)comcast.net
Subject: construction dilemmas
Date: Jan 25, 2007
Hello Vern, Thank you for the encouragement. We took a class and built the empennage allready anyway. I guess one really needs to assess thier mission about why they want a plane like this. We want to fly all over the country, so I think this plane would be a good choice! .I will be a regular in matrionics..we are trying to get finances ready for the rest of the kit now. Hope to get going again soon on it. Thanks again, and for all the nice comments made by others. Brian and Ruth #40666 -------------- Original message -------------- From: "Vern W. Smith" <Vern(at)teclabsinc.com> Hi Brian, All airplanes are a collection of compromises. Yes even the 10 (this can be seen by some of the recent more lively discussions.) Figure out what your mission is for the airplane and build accordingly. If something isnt important to you dont spend the money on it. Beware of the for only a few dollars more game. Youve seen this its the guy who wants to buy a Cessna but for only a few dollars more he could get a Tiger, but for only a few dollars more he could get a Mooney and then an old Bonanza. He buys the Bonanza instead of the Cessna. And then says crud why cant I afford this thing? Go back to the original mission statement! As far as knowledge it will come. This is a great list too ask questions. There are several builders course to gain hands on experience. Your local EAA chapter is a good place to look. Most likely it has several RV builders and even if they arent building 10s riveting is riveting. Great idea on building one project at a time. As the old saying goes: How do you eat an elephant? One bit at a time! Vern Smith (#324 fuselage) From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of cloudvalley(at)comcast.net Sent: Wednesday, January 24, 2007 7:27 AM Subject: RV10-List: construction dilemmas Hello builders, Now where can one get all the extra $$$$ for this wonderful airplane? I know I would like some mods too.. a cold air sump, Holy Cowl...wondering how much a Barett engine would cost with just the cold air induction system added..and finally hoping that my wife and I will be able to build this. It almost seems like one needs apriori knowlege..but at least we will break the project down into small parts..to be completed individually. A worthwhile challenge for sure...and a much better performer than our Grumman Tiger we sold 4 year ago. Brian and Ruth Preston #40666
Hello Vern,
Thank you for the encouragement. We took a class and built the empennage allready anyway. I guess one really needs to assess thier mission about why they want a plane like this. We want to fly all over the country, so I think this plane would be a good choice! .I will be a regular in matrionics..we are trying to get finances ready for the rest of the kit now. Hope to get going again soon on it. Thanks again, and for all the nice comments made by others.
Brian and Ruth
#40666
 

Hi Brian,

 

All airplanes are a collection of compromises. Yes even the 10 (this can be seen by some of the recent more lively discussions.)   Figure out what your mission is for the airplane and build accordingly. If something isnt important to you dont spend the money on it. Beware of the for only a few dollars more game. Youve seen this its the guy who wants to buy a Cessna but for only a few dollars more he could get a Tiger, but for only a few dollars more he could get a Mooney and then an old Bonanza. He buys the Bonanza instead of the Cessna. And then says crud why cant I afford this thing? Go back to the original mission statement!

 

As far as knowledge it will come. This is a great list too ask questions. There are several builders course to gain hands on experience. Your local EAA chapter is a good place to look. Most likely it has several RV builders and even if they arent building 10s riveting is riveting.

 

Great idea on building one project at a time. As the old saying goes: How do you eat an elephant? One bit at a time!

 

Vern Smith (#324 fuselage)

 


From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of cloudvalley(at)comcast.net
Sent: Wednesday, January 24, 2007 7:27 AM
To: martrionics
Subject: RV10-List: construction dilemmas

 

Hello builders,

Now where can one get all the extra $$$$ for this wonderful airplane? I know I would like some mods too.. a cold air sump, Holy Cowl...wondering how much a Barett engine would cost with just the cold air induction system added..and finally hoping that my wife and I will be able to build this. It almost seems like one needs apriori knowlege..but at least we will break the project down into small parts..to be completed individually.

A worthwhile challenge for sure...and a much better performer than our Grumman Tiger we sold 4 year ago.

Brian and Ruth Preston

#40666

 
 
 

      
      
      

      
      
      
________________________________________________________________________________
From: cloudvalley(at)comcast.net
Subject: construction dilemmas
Date: Jan 25, 2007
Hello Mike! Thank you for your encouragement also! It turns out we spent some money and went to a class..finished the empennage and learned some valuable skills. I also called Barretts and they sound really great if we ca ncome up with the extra for a cold air induction system..it seems like the best way to go. Thanks for your input. No w we are gettig our finances together for the rest of the kit..thanks again. Brian and Ruth Preston #40666 -------------- Original message -------------- From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net> Extras can get you in trouble in a hurry and I can relate to the uncertainty on if you can build this monster. I never really questioned on if I had the skills, more if I had the patience to hammer all these rivets. When I learned that Van came out with a model that fit my mission profile better than anything else out there, you do have a mission profile you are making your decisions right, my next concern was if I would go nuts like John J banging away on rivet after rivet. Believe me I never had a remote urge to build an aluminum aircraft, I was a fast glass man. So I flew to Denver, took a Sportair RV Assembly class, and did a little skiing. I ordered my tail kit the next week and never looked back. You already have the tail kit so you made the tough choice. Every first timer can see the difference in their skills as they work through the chapters of the tail kit. My suggestion is to talk to vendors like Barrett, Stein, and others. They are extremely knowledgeable and will not point you in the wrong direction to make a buck. If you are uncomfortable with your skills talk to other builders in your area, I doubt any one of us would turn down a visit or free help. I cant recommend the Sportair workshops enough. If nothing else they give you practice on something other than your kit. And most importantly, do not be afraid to ask a question. Ive asked a few that I slapped myself on the forehead over after people responded. As the old saying goes, there are no dumb questions, just dumb people. Wait, that doesnt sound right. J Now back to work! Michael Sausen -10 #352 Limbo From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of cloudvalley(at)comcast.net Sent: Wednesday, January 24, 2007 9:27 AM Subject: RV10-List: construction dilemmas Hello builders, Now where can one get all the extra $$$$ for this wonderful airplane? I know I would like some mods too.. a cold air sump, Holy Cowl...wondering how much a Barett engine would cost with just the cold air induction system added..and finally hoping that my wife and I will be able to build this. It almost seems like one needs apriori knowlege..but at least we will break the project down into small parts..to be completed individually. A worthwhile challenge for sure...and a much better performer than our Grumman Tiger we sold 4 year ago. Brian and Ruth Preston #40666 http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com
Hello Mike!
 Thank you for your encouragement also! It turns out we spent some money and went to a class..finished the empennage and learned some valuable skills. I also called Barretts and they sound really great if we ca ncome up with the extra for a cold air induction system..it seems like the best way to go. Thanks for your input. No w we are gettig our finances together for the rest of the kit..thanks again.
Brian and Ruth Preston
#40666
 

  Extras can get you in trouble in a hurry and I can relate to the uncertainty on if you can build this monster.  I never really questioned on if I had the skills, more if I had the patience to hammer all these rivets.  When I learned that Van came out with a model that fit my mission profile better than anything else out there, you do have a mission profile you are making your decisions right, my next concern was if I would go nuts like John J banging away on rivet after rivet.  Believe me I never had a remote urge to build an aluminum aircraft, I was a fast glass man.  So I flew to Denver, took a Sportair RV Assembly class, and did a little skiing.  I ordered my tail kit the next week and never looked back.

 

  You already have the tail kit so you made the tough choice.  Every first timer can see the difference in their skills as they work through the chapters of the tail kit.  My suggestion is to talk to vendors like Barrett, Stein, and others.  They are extremely knowledgeable and will not point you in the wrong direction to make a buck.   If you are uncomfortable with your skills talk to other builders in your area, I doubt any one of us would turn down a visit or free help.  I cant recommend the Sportair workshops enough.  If nothing else they give you practice on something other than your kit.  And most importantly, do not be afraid to ask a question.  Ive asked a few that I slapped myself on the forehead over after people responded.  As the old saying goes, there are no dumb questions, just dumb people.  Wait, tha t does nt sound right.  J

 

Now back to work!

 

Michael Sausen

-10 #352 Limbo

 

 

From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of cloudvalley(at)comcast.net
Sent: Wednesday, January 24, 2007 9:27 AM
To: martrionics
Subject: RV10-List: construction dilemmas

 

Hello builders,

Now where can one get all the extra $$$$ for this wonderful airplane? I know I would like some mods too.. a cold air sump, Holy Cowl...wondering how much a Barett engine would cost with just the cold air induction system added..and finally hoping that my wife and I will be able to build this. It almost seems like one needs apriori knowlege..but at least we will break the project down into small parts..to be completed individually.

A worthwhile challenge for sure...and a much better performer than our Grumman Tiger we sold 4 year ago.

Brian and Ruth Preston

#40666

 
 
http://www.matronics.com/Navigator?RV10-List
http://forums.matronics.com
 

      
      
      

      
      
      
________________________________________________________________________________
From: "Eric Parlow" <ericparlow(at)hotmail.com>
Subject: Electric Rudder Trim (pictures)
Date: Jan 24, 2007
Pictures of rudder trim tab Eric Parlow 40014 N104EP Fiberglass ________________________________________________________________________________
From: "Steven DiNieri" <capsteve(at)adelphia.net>
Subject: Electric Rudder Trim
Date: Jan 25, 2007
This is my version of the electric rudder trim tab. I extended a shaft into the lower fiberglass cover and mounted a pwm servo. No external pushrods! The control will be a simple potentiometer. A small knob on the dash. http://www.iflyrv10.com/iflyrv10/Cool_mods_and_ideas/IMAG004A.JPG steve 40205 -- ________________________________________________________________________________
From: "Paul Grimstad" <bldgrv10450(at)comcast.net>
Subject: Re: Electric Rudder Trim
Date: Jan 25, 2007
Steve Nice job. I am interested in your trim system. Will you package a kit and offer it in some way? Could this be installed in a completed rudder with reasonable effort? Do you think the elevator or fuselage turbulence will affect trim authority in this location? Will you install the fiberglass cap with screws? Paul Grimstad RV10 40450 Portland, OR 97219 ----- Original Message ----- From: "Steven DiNieri" <capsteve(at)adelphia.net> Sent: Wednesday, January 24, 2007 11:30 PM Subject: !RE: RV10-List: Electric Rudder Trim > > This is my version of the electric rudder trim tab. I extended a shaft > into > the lower fiberglass cover and mounted a pwm servo. No external pushrods! > The control will be a simple potentiometer. A small knob on the dash. > > > http://www.iflyrv10.com/iflyrv10/Cool_mods_and_ideas/IMAG004A.JPG > > steve > 40205 > > > -- > > > ________________________________________________________________________________
Date: Jan 25, 2007
From: "Pascal" <rv10builder(at)verizon.net>
Subject: Re: construction dilemmas
Brian; The RV-10 is the plane for you and Ruth. You have it made, a wife that is IR and knows all the good places to fly to in the country is a plus. But having a building companion.. priceless! Pascal ----- Original Message ----- From: cloudvalley(at)comcast.net To: rv10-list(at)matronics.com Sent: Wednesday, January 24, 2007 8:18 PM Subject: Re: RV10-List: construction dilemmas Hi, yes my wife wants to do the building project also. In my case, I am lucky. It is she who is the pilot. She flew across the US 8 times in her Grumman Tiger (with her ex). We got the airplane but were too busy at that time to use it much. So we sold it. Now I want to finish my lessons in the RV10. She is instrument-rated so I will have a wonderful flying companion as well as a building companion. Brian and Ruth -------------- Original message -------------- From: "Pascal" <rv10builder(at)verizon.net> My suggestion: Now where can one get all the extra $$$$ for this wonderful airplane? figure 7K to start for tools, kits setup, etc than take as long as you need to build up for the next stage do the same at each stage until you hit that last stage than go 10X for that. I know I would like some mods too.. a cold air sump, Holy Cowl Take your time reviewing options, there are many companies out there ready to take 45K for a neat engine. I know by the time I'm ready one of those companies will have a FADEC type system for the IO540. I want it and it may be worth the extra, but I have time before needing to worry about this. and finally hoping that my wife and I will be able to build this Sweet! Your wife will work with you to build this? Now that is great! and Yes you will be able to. If you do want to seriously find out if your compatible in the workspace- take a Sportair or Alexander or other class together. That weekend will do a few things for you two 1) Prove you CAN do it 2) Prove that you work great/awful together. but at least we will break the project down into small parts..to be completed individually. For now plan the budget in 2007 dollars (expect 3-4% increase each year of building) Tools, workspace prep, kit, engine estimate, avionics, etc.. Than focus on Stage 1 only. I have important feedback for each stage from this forum but I worry not about the Panel layout, the Supercharger- twin turbo ice air induction with a holy moly cow what it that under the hood engine. It simply would be way too overwhelming to do otherwise. Small parts- focus on what is ahead of you right now- tools, workspace, taking a class, ordering Empennage. Than build and learn that phase only. You can do this. One rivet at a time! Pascal ----- Original Message ----- From: cloudvalley(at)comcast.net To: martrionics Sent: Wednesday, January 24, 2007 7:26 AM Subject: RV10-List: construction dilemmas Hello builders, Now where can one get all the extra $$$$ for this wonderful airplane? I know I would like some mods too.. a cold air sump, Holy Cowl...wondering how much a Barett engine would cost with just the cold air induction system added..and finally hoping that my wife and I will be able to build this. It almost seems like one needs apriori knowlege..but at least we will break the project down into small parts..to be completed individually. A worthwhile challenge for sure...and a much better performer than our Grumman Tiger we sold 4 year ago. Brian and Ruth Preston #40666 href="http://www.matronics.com/Navigator?RV10-List">http://www.matronic s.com/Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com ________________________________________________________________________________
From: <rvmail(at)thelefflers.com>
Subject: I guess it is an addiction
Date: Jan 25, 2007
Tim's site has been down, or least the route to it from my ISP hasn't been available all morning. I wanted to review Vic's pictures on the rudder trim mod and am having withdrawal symptoms not being able to access the site on demand. I guess that defines this as an addiction....... ________________________________________________________________________________
Date: Jan 25, 2007
From: <bgill1(at)charter.net>
Subject: Axel extension & firewall questions
Had two different questions relative to the RV-10 build: On the variations of axel extension spacers that folks are looking at - I assume that all of these are aluminum - any body recommend a particular grade? I see that ACS has 6061T6 that may fit the bill...I may order a bit to play with on my mini- lathe. Fire wall through hole sealing...I have seen 3M fire putty used as well as Biotherm 100. Any sources identified? I have looked a bit on the web but most all of the suppliers were industrial (full case only sales). ACS carries a "firewall 2000 caulk" that appears to be made for attaching firewall blanket and is probably a siliconized caulking and Vans now has somthing that looks like proseal but is firewall sealant - I believe that the Biotherm may be very similar to the siliconized caulk but I have not compared the specification sheets yet. I am trying to lay out all of my holes and line up the carry through connectors etc. Any other recommendations from those past this point? Thanks in advance! Byron N253RV assigned FFW and Finishing - awaiting panel re-start ________________________________________________________________________________
Subject: Axel extension & firewall questions
Date: Jan 25, 2007
From: "Lloyd, Daniel R." <LloydDR(at)wernerco.com>
Goto Lowes aviation department and get fireplace sealer. Works the same and is cheaper. Dan N289DT -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of bgill1(at)charter.net Sent: Thursday, January 25, 2007 12:57 PM Subject: RV10-List: Axel extension & firewall questions Had two different questions relative to the RV-10 build: On the variations of axel extension spacers that folks are looking at - I assume that all of these are aluminum - any body recommend a particular grade? I see that ACS has 6061T6 that may fit the bill...I may order a bit to play with on my mini- lathe. Fire wall through hole sealing...I have seen 3M fire putty used as well as Biotherm 100. Any sources identified? I have looked a bit on the web but most all of the suppliers were industrial (full case only sales). ACS carries a "firewall 2000 caulk" that appears to be made for attaching firewall blanket and is probably a siliconized caulking and Vans now has somthing that looks like proseal but is firewall sealant - I believe that the Biotherm may be very similar to the siliconized caulk but I have not compared the specification sheets yet. I am trying to lay out all of my holes and line up the carry through connectors etc. Any other recommendations from those past this point? Thanks in advance! Byron N253RV assigned FFW and Finishing - awaiting panel re-start ________________________________________________________________________________
From: "Steven DiNieri" <capsteve(at)adelphia.net>
Subject: Electric Rudder Trim
Date: Feb 25, 2007
Yeah, the plan is to eventually develop it to a kit for sale. It'll be a while though, as I'm focusing on some other products first. That being said, if you want I'll give you all my info and I'll supply the parts list if you'd like to have the same setup. Almost like beta testing... The idea is to be able to retrofit complete rudders. Except for the removal of the fiberglass lower cover, this will then be reattached with screws for service. I have the tab positioned below the elevator, which seems to be a popular tab location from the photos of aircraft I've seen completed. Only final testing will show any complications, but I think it'll be just fine. Steve 40205 Steve Nice job. I am interested in your trim system. Will you package a kit and offer it in some way? Could this be installed in a completed rudder with reasonable effort? Do you think the elevator or fuselage turbulence will affect trim authority in this location? Will you install the fiberglass cap with screws? Paul Grimstad RV10 40450 Portland, OR 97219 ----- Original Message ----- From: "Steven DiNieri" <capsteve(at)adelphia.net> Sent: Wednesday, January 24, 2007 11:30 PM Subject: !RE: RV10-List: Electric Rudder Trim > > This is my version of the electric rudder trim tab. I extended a shaft > into > the lower fiberglass cover and mounted a pwm servo. No external pushrods! > The control will be a simple potentiometer. A small knob on the dash. > > > http://www.iflyrv10.com/iflyrv10/Cool_mods_and_ideas/IMAG004A.JPG > > steve > 40205 ________________________________________________________________________________
From: "Dave Saylor" <Dave(at)AirCraftersLLC.com>
Subject: Audio Panel Deals
Date: Jan 25, 2007
I just got off the phone with John Stark: 706-321-1008. He has a few (4?) GMA340 audio panels, "overhauled" from Garmin, for $975. He explained that "overhauled" is actually new with a one year warranty instead of two year. No prewire required. I got one, no commission here, just passing on a good price. Dave Saylor AirCrafters LLC 140 Aviation Way Watsonville, CA 831-722-9141 831-750-0284 CL www.AirCraftersLLC.com ________________________________________________________________________________
From: RobHickman(at)aol.com
Date: Jan 25, 2007
Subject: Duckworks HID landing lights
I have the Duckworks HID lights in both wings of my RV-4. Last night I was flying home from Arlington, WA at Dusk with flight following. I got the call "Dash 8 12:00 and 20 miles" I said looking, they came back and said "we have the plane in sight". I live on OR40 a 2700' grass and no lights, only reflectors. These lights make it possible to fly in and out at night. My RV-10 will have at least two of them... Rob Hickman RV-4 N401RH RV-10 Wings ________________________________________________________________________________
Date: Jan 25, 2007
From: Niko <owl40188(at)yahoo.com>
Subject: Lettering for Panels
I have been wondering how people do lettering in their instument panels. A nyone care to volunteer some info?=0A=0ANiko=0A40188 on Cabin Cover ________________________________________________________________________________
From: Dsyvert(at)aol.com
Date: Jan 25, 2007
Subject: Re: Electric Rudder Trim
Bob, This is what I did as far as dimensions. See Vic's photos in an Excel workbook. Dave Syvertson 40625 ________________________________________________________________________________
From: cloudvalley(at)comcast.net
Subject: Re: construction dilemmas
Date: Jan 26, 2007
Hello Pascal, Thanks for those kind words of appreciation! Most people assume Brian is the pilot (sometimes continuing to do so even after Brian has told them otherwise.) I needed and used the instrument rating where I used to live in San Diego for many years. You're right, the RV10 is the plane for us. How exciting it was to fly the demo up in Aurora last fall--an hour from our current house. Actually we were hooked when we first saw it at the airshow in Eugene last Sept. We were thinking about a Zodiac CH640 but there was no contest when we saw the RV10. I used to fly the Tiger for many years but the RV10 will be an exciting upgrade.----Now thinking about the Barrett engine with the cold air induction---. Thanks again! Ruth Preston #40666 -------------- Original message -------------- From: "Pascal" <rv10builder(at)verizon.net> Brian; The RV-10 is the plane for you and Ruth. You have it made, a wife that is IR and knows all the good places to fly to in the country is a plus. But having a building companion.. priceless! Pascal ----- Original Message ----- From: cloudvalley(at)comcast.net Sent: Wednesday, January 24, 2007 8:18 PM Subject: Re: RV10-List: construction dilemmas Hi, yes my wife wants to do the building project also. In my case, I am lucky. It is she who is the pilot. She flew across the US 8 times in her Grumman Tiger (with her ex). We got the airplane but were too busy at that time to use it much. So we sold it. Now I want to finish my lessons in the RV10. She is instrument-rated so I will have a wonderful flying companion as well as a building companion. Brian and Ruth -------------- Original message -------------- From: "Pascal" <rv10builder(at)verizon.net> My suggestion: Now where can one get all the extra $$$$ for this wonderful airplane? figure 7K to start for tools, kits setup, etc than take as long as you need to build up for the next stage do the same at each stage until you hit that last stage than go 10X for that. I know I would like some mods too.. a cold air sump, Holy Cowl Take your time reviewing options, there are many companies out there ready to take 45K for a neat engine. I know by the time I'm ready one of those companies will have a FADEC type system for the IO540. I want it and it may be worth the extra, but I have time before needing to worry about this. and finally hoping that my wife and I will be able to build this Sweet! Your wife will work with you to build this? Now that is great! and Yes you will be able to. If you do want to seriously find out if your compatible in the workspace- take a Sportair or Alexander or other class together. That weekend will do a few things for you two 1) Prove you CAN do it 2) Prove that you work great/awful together. but at least we will break the project down into small parts..to be completed individually. For now plan the budget in 2007 dollars (expect 3-4% increase each year of building) Tools, workspace prep, kit, engine estimate, avionics, etc.. Than focus on Stage 1 only. I have important feedback for each stage from this forum but I worry not about the Panel layout, the Supercharger- twin turbo ice air induction with a holy moly cow what it that under the hood engine. It simply would be way too overwhelming to do otherwise. Small parts- focus on what is ahead of you right now- tools, workspace, taking a class, ordering Empennage. Than build and learn that phase only. You can do this. One rivet at a time! Pascal ----- Original Message ----- From: cloudvalley(at)comcast.net Sent: Wednesday, January 24, 2007 7:26 AM Subject: RV10-List: construction dilemmas Hello builders, Now where can one get all the extra $$$$ for this wonderful airplane? I know I would like some mods too.. a cold air sump, Holy Cowl...wondering how much a Barett engine would cost with just the cold air induction system added..and finally hoping that my wife and I will be able to build this. It almost seems like one needs apriori knowlege..but at least we will break the project down into small parts..to be completed individually. A worthwhile challenge for sure...and a much better performer than our Grumman Tiger we sold 4 year ago. Brian and Ruth Preston #40666 href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com
Hello Pascal,
 
Thanks for those kind words of appreciation!  Most people assume Brian is the pilot (sometimes continuing to do so even after Brian has told them otherwise.)  I needed and used the instrument rating where I used to live in San Diego for many years.
 
You're right, the RV10 is the plane for us.  How exciting it was to fly the demo up in Aurora last fall--an hour from our current house.  Actually we were hooked when we first saw it at the airshow in Eugene last Sept.  We were thinking about a Zodiac CH640 but there was no contest when we saw  the RV10.  I used to fly the Tiger for many years but the RV10 will be an exciting upgrade.----Now thinking about the Barrett engine with the cold air induction---. 
 
Thanks again!
 
Ruth Preston  #40666
 
Brian;
The RV-10 is the plane for you and Ruth. You have it made, a wife that is IR and knows all the good places to fly to in the country is a plus. But having a building companion.. priceless!
Pascal
----- Original Message -----
Sent: Wednesday, January 24, 2007 8:18 PM
Subject: Re: RV10-List: construction dilemmas

Hi,
 yes my wife wants to do the building project also. In my case, I am lucky. It is she who is the pilot. She flew across the US 8 times in her Grumman Tiger (with her ex). We got the airplane but were too busy at that time to use it much. So we sold it. Now I want to finish my lessons in the RV10. She is instrument-rated so I will have a wonderful flying companion as well as a building companion.
Brian and Ruth
 
My suggestion:
Now where can one get all the extra $$$$ for this wonderful airplane? 
    figure 7K to start for tools, kits setup, etc than take as long as you need to build up for the next stage do the same at each stage until you hit that last stage than go 10X for that.
 
I know I would like some mods too.. a cold air sump, Holy Cowl
    Take your time reviewing options, there are many companies out there ready to take 45K for a neat engine. I know by the time I'm ready one of those companies will have a FADEC type system for the IO540. I want it and it may be worth the extra, but I have time before needing to worry about this.
 
and finally hoping that my wife and I will be able to build this
    Sweet! Your wife will work with you to build this? Now that is great! and Yes you will be able to. If you do want to seriously find out if your compatible in the workspace- take a Sportair or Alexander or other class together. That weekend will do a few things for you two 1) Prove you CAN do it 2) Prove that you work great/awful together.
 
but at least we will break the project down into small parts..to be completed individually.
     For now plan the budget in 2007 dollars (expect 3-4% increase each year of building) Tools, workspace prep, kit, engine estimate, avionics, etc.. Than focus on Stage 1 only. I have important feedback for each stage from this forum but I worry not about the Panel layout, the Supercharger- twin turbo ice air induction with a holy moly cow what it that under the hood engine. It simply would be way too overwhelming to do otherwise.
    Small parts- focus on what is ahead of you right now- tools, workspace, taking a class, ordering Empennage. Than build and learn that phase only.
 
You can do this. One rivet at a time!
 
Pascal
 
----- Original Message -----
Sent: Wednesday, January 24, 2007 7:26 AM
Subject: RV10-List: construction dilemmas

Hello builders,
Now where can one get all the extra $$$$ for this wonderful airplane? I know I would like some mods too.. a cold air sump, Holy Cowl...wondering how much a Barett engine would cost with just the cold air induction system added..and finally hoping that my wife and I will be able to build this. It almost seems like one needs apriori knowlege..but at least we will break the project down into small parts..to be completed individually.
A worthwhile challenge for sure...and a much better performer than our Grumman Tiger we sold 4 year ago.
Brian and Ruth Preston
#40666

      
      href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List
      href="http://forums.matronics.com">http://forums.matronics.com
      
      

      
      
      

      
      href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List
      href="http://forums.matronics.com">http://forums.matronics.com
      
      

      
      
      

      
      
      
________________________________________________________________________________
From: Dsyvert(at)aol.com
Date: Jan 25, 2007
Subject: Re: Electric Rudder Trim
Bob and others, The picture for the cover plate should be measured to the edge of the plate. In the picture I measured to a square I inserted instead of the cover plate shown. Sorry about the confusion. Dave Syvertson ________________________________________________________________________________
From: "gary" <speckter(at)comcast.net>
Subject: Re: Electric Rudder Trim
Date: Jan 25, 2007
Some have inquired about Aero-trim here is the info. Aero-trim is a one man company. He does not have a website. I did find more info at www.globalav.com.au/productDetails1.asp?supplierID=30 - 45k The contact info is Aero-trim 1130 102 ST Bay Harbor FL 35154 305-864-3336 _____ ________________________________________________________________________________
From: Dsyvert(at)aol.com
Date: Jan 25, 2007
Subject: Re: Electric Rudder Trim
Group, I'm sending this one more time with the attachment. I wasn't happy with the description and dimensions. Again sorry about that! Bob, the main thing is to order the access cover and backing plate and lay it out with the plate in hand before cutting. However, you could make one yourself. Hope this helps. If not let me know. Also, if anyone has any comments feel free. Dave Syvertson ________________________________________________________________________________
From: Jeff Carpenter <jeff(at)westcottpress.com>
Subject: Re: Lettering for Panels
Date: Jan 25, 2007
Hi Niko, There are a number of options here, and having not gotten to that stage myself, I can't speak to specific qualitative differences between the options, but here are some thoughts: You can go to a nameplate company and have engraved plates made to rivet to the panel You can have the lettering silkscreened directly on to the panel There are now large format UV ink plotters that can image directly on a wide variety of materials... the kind of thing that would be used to put a company logo on everything from a computer keyboard to a baseball bat. I've not heard of this being used on a panel yet, but I can imagine that it would do a wonderful job and would have almost no restrictions as to the design you wanted to apply (imagine actually putting a photographic image on the panel in a high resolution... this would do that). I don't know who has one of these machines, but I do have a vendor who sells them and can easily find a resource if people are interested. The option I'm going to try (and I'll let you all know how it goes when I get there) involves some equipment I just bought for my business. I'm a commercial printer and a customer just asked me to gear up to do their banners, trade show displays and car wraps. So, what I'm now installing is a 60" wide solvent based plotter and a large format plotting diecutter. With them I plan to image my panel placards on to an adhesive vinyl (I'm looking for one that doesn't kill you when it burns), diecut to the shape of the panel, instrument holes and all (using the same computer file that I'll send to the water jet company to cut the panel) and adhere it to the panel before I set the instruments in. I also plan to use the equipment for my N numbers and pinstripes. If I find I can offer this up as an option for other builders without sucking up my limited free time I'll let you all know down the road. At the very least I'll post on how it goes and point interested people in the direction of companies can do it in their local areas. Jeff Carpenter 40304 On Jan 25, 2007, at 3:16 PM, Niko wrote: > I have been wondering how people do lettering in their instument > panels. Anyone care to volunteer some info? > > Niko > 40188 on Cabin Cover > http://www.matronics.com/Navigator?RV10-List_- > ============================================================ _- > forums.matronics.com_- > =========================================================== > ________________________________________________________________________________
From: "Dave Leikam" <DAVELEIKAM(at)wi.rr.com>
Subject: Elevator movement
Date: Jan 25, 2007
Tonight I installed my elevators and control tube. After install, the freedom of movement seemed a bit tight. The elevators do not sag freely. They will stay in any position I put them. Not binding, but just a bit tight. Everything lines up perfectly. Before I installed the center bolt under the VS, they each sagged more freely. They have very smooth movement just the same. Anyone have this experience? Dave Leikam 40496 ________________________________________________________________________________
From: "John Dunne" <acs(at)acspropeller.com.au>
Subject: Re: Elevator movement
Date: Jan 26, 2007
Not for me Dave, I'd have to say mine easily and freely sagged. Obviously, backtrack the last thing that was O.K and try removing the centre bolt under the VS to see what action that is causing. Have you connected up the control tube to the bell crank at the battery box or is it dragging gently somewhere? I can't see what would be tight unless it's the elevator horn assembly and some leverage on the centre bearing or dragging on one of the rod end bearings at the elevator connections. I'd double check that. Maybe have a look at your hardware to see if there's any rubbing of the cad for a clue. John 40315 ----- Original Message ----- From: Dave Leikam To: matronics Sent: Friday, January 26, 2007 3:43 PM Subject: RV10-List: Elevator movement Tonight I installed my elevators and control tube. After install, the freedom of movement seemed a bit tight. The elevators do not sag freely. They will stay in any position I put them. Not binding, but just a bit tight. Everything lines up perfectly. Before I installed the center bolt under the VS, they each sagged more freely. They have very smooth movement just the same. Anyone have this experience? Dave Leikam 40496 ________________________________________________________________________________
From: "Bob Leffler" <rvmail(at)thelefflers.com>
Subject: Re: Electric Rudder Trim
Date: Jan 26, 2007
Dave, Your illustration helped immensely. A couple questions... The servo arm appears not to be perpendicular to the trim tab. I'm assuming that there must not be any issues with the hinge binding, since it is this way on both your and Vic's rudders. I guess I'm just looking for validation that isn't the case. I just spent about 15 minutes on Van's site looking for the access plate information to order. I couldn't find it. If I could trouble you to find those part numbers, I would be very appreciative. Thanks, Bob _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dsyvert(at)aol.com Sent: Thursday, January 25, 2007 8:49 PM Subject: Re: RV10-List: Re: Electric Rudder Trim Group, I'm sending this one more time with the attachment. I wasn't happy with the description and dimensions. Again sorry about that! Bob, the main thing is to order the access cover and backing plate and lay it out with the plate in hand before cutting. However, you could make one yourself. Hope this helps. If not let me know. Also, if anyone has any comments feel free. Dave Syvertson ________________________________________________________________________________
From: "Bob Leffler" <rvmail(at)thelefflers.com>
Subject: Lettering for Panels
Date: Jan 26, 2007
I recently finished an aluminum overlay for my Cherokee 180. I used Aircraft Engravers to engrave the painted panel. They turned the panel around in about a week. For more info: www.engravers.net <http://www.engravers.net/> . _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Niko Sent: Thursday, January 25, 2007 6:17 PM Subject: RV10-List: Lettering for Panels I have been wondering how people do lettering in their instument panels. Anyone care to volunteer some info? Niko 40188 on Cabin Cover ________________________________________________________________________________
Date: Jan 26, 2007
From: Tim Olson <Tim(at)MyRV10.com>
Subject: Re: Electric Rudder Trim
Bob, I think this is the part, if he used the same one as Vic. From Van's, when I ordered: Part Number: VA-195C Quantity: 2 Unit Price: 3.80 Part Number: VA-195D Quantity: 1 Unit Price: 2.65 I got 2 of the doublers because one builder said when he did them they were thin so he used 2.....or maybe it was that he wrecked one. Can't remember which right now. Tim Olson - RV-10 N104CD - Flying Bob Leffler wrote: > Dave, > Your illustration helped immensely. > > A couple questions. > > The servo arm appears not to be perpendicular to the trim tab. Im > assuming that there must not be any issues with the hinge binding, since > it is this way on both your and Vics rudders. I guess Im just > looking for validation that isnt the case. > I just spent about 15 minutes on Vans site looking for the access plate > information to order. I couldnt find it. If I could trouble you to > find those part numbers, I would be very appreciative. > Thanks, > > Bob > > ________________________________________________________________________________
From: "Jesse Saint" <jesse(at)saintaviation.com>
Subject: Elevator movement
Date: Jan 26, 2007
That sounds to me like the holes in the horns that bolt together with the AN4-13A (or whatever it is) night not be quite lined up. I would pull that bolt out and see if that makes the difference. If you are connected to the pushrod, pull that off as well and find out, adding one thing at a time, where the problem is. I know it is a pain to get those washers in on the AN4 bolt, but removing a number of things and then adding them one at a time to see what makes the difference would be my suggestion. If it is not that the holes are misaligned, then it could be that you have too many/few washers around that bearing and it is getting a little distorted when tightened and putting drag on the system. It is not hard at all to get that hold a little off center, so that is where I would recommend looking. BTW, did anybody else have problems with the drill bushing not fitting in the bearing. With a lathe that problem is easily fixed, but we ended up having to have a bushing machined from scratch to do that drilling. Also, on drilling the horns for the pushrod, use a block of aluminum instead of a block of wood as Van=92s suggests, and make sure that when you measure to drill the first horn that it is not hanging lower than the other, because that might put you too close to the edge of the second. Anybody having the horns quite a bit out of alignment? I have seen some that are over =BD inch out of alignment and others that are perfectly lined up. The plans say that they might not be quite right, but that is a lot of variation. Hope this helps. I was working on that exact thing this week, so it is pretty fresh. Let me know how it comes out. Jesse Saint Saint Aviation, Inc. jesse(at)saintaviation.com www.saintaviation.com Cell: 352-427-0285 Fax: 815-377-3694 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dave Leikam Sent: Friday, January 26, 2007 12:44 AM Subject: RV10-List: Elevator movement Tonight I installed my elevators and control tube. After install, the freedom of movement seemed a bit tight. The elevators do not sag freely. They will stay in any position I put them. Not binding, but just a bit tight. Everything lines up perfectly. Before I installed the center bolt under the VS, they each sagged more freely. They have very smooth movement just the same. Anyone have this experience? Dave Leikam 40496 ________________________________________________________________________________
From: "Jesse Saint" <jesse(at)saintaviation.com>
Subject: Re: Electric Rudder Trim
Date: Jan 26, 2007
If you are looking for the parts like are used for the stall warning system, they are VA-195C for the Access Hatch Doubler and VA-195D for the Access Hatch. Jesse Saint Saint Aviation, Inc. jesse(at)saintaviation.com www.saintaviation.com Cell: 352-427-0285 Fax: 815-377-3694 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Bob Leffler Sent: Friday, January 26, 2007 7:03 AM Subject: RE: RV10-List: Re: Electric Rudder Trim Dave, Your illustration helped immensely. A couple questions... The servo arm appears not to be perpendicular to the trim tab. I'm assuming that there must not be any issues with the hinge binding, since it is this way on both your and Vic's rudders. I guess I'm just looking for validation that isn't the case. I just spent about 15 minutes on Van's site looking for the access plate information to order. I couldn't find it. If I could trouble you to find those part numbers, I would be very appreciative. Thanks, Bob _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dsyvert(at)aol.com Sent: Thursday, January 25, 2007 8:49 PM Subject: Re: RV10-List: Re: Electric Rudder Trim Group, I'm sending this one more time with the attachment. I wasn't happy with the description and dimensions. Again sorry about that! Bob, the main thing is to order the access cover and backing plate and lay it out with the plate in hand before cutting. However, you could make one yourself. Hope this helps. If not let me know. Also, if anyone has any comments feel free. Dave Syvertson ________________________________________________________________________________
Subject: Lettering for Panels
Date: Jan 26, 2007
From: "Snow, Daniel A." <Daniel.Snow(at)wancdf.com>
I used Camera Graphics in Oregon to produce rub-off letters. You supply them with a .doc and .pdf file, they create a master sheet, and then copy the master to a transfer sheet. My 8-1/2" x 11" sheet cost $65 including shipping. I was very pleased with the outcome. It has the same professional appearance as silkscreening. You can contact them at 503-234-1967 or email them at transfers(at)cgpdx.com. Mr. Zell is very good to work with. He sends an invoice with the order, and turnaround time for mine was only a day or two. From: Niko <owl40188(at)yahoo.com> Subject: RV10-List: Lettering for Panels I have been wondering how people do lettering in their instument panels. A nyone care to volunteer some info?=0A=0ANiko=0A40188 on Cabin Cover ________________________________________________________________________________
From: David Maib <dmaib(at)mac.com>
Subject: Re: Elevator movement
Date: Jan 26, 2007
My drill bushing did not fit the bearing at all. Since I do not have access to a lathe, I did as the plans suggest and worked it down with a file. My horns were a bit out of alignment, but not enough to cause any problems. I used a block of wood per the plans and believe I got the holes lined up very well. I will be fitting it all together this weekend, so will know for sure if everything is OK. David Maib #40559 On Jan 26, 2007, at 6:41 AM, Jesse Saint wrote: That sounds to me like the holes in the horns that bolt together with the AN4-13A (or whatever it is) night not be quite lined up. I would pull that bolt out and see if that makes the difference. If you are connected to the pushrod, pull that off as well and find out, adding one thing at a time, where the problem is. I know it is a pain to get those washers in on the AN4 bolt, but removing a number of things and then adding them one at a time to see what makes the difference would be my suggestion. If it is not that the holes are misaligned, then it could be that you have too many/few washers around that bearing and it is getting a little distorted when tightened and putting drag on the system. It is not hard at all to get that hold a little off center, so that is where I would recommend looking. BTW, did anybody else have problems with the drill bushing not fitting in the bearing. With a lathe that problem is easily fixed, but we ended up having to have a bushing machined from scratch to do that drilling. Also, on drilling the horns for the pushrod, use a block of aluminum instead of a block of wood as Van=92s suggests, and make sure that when you measure to drill the first horn that it is not hanging lower than the other, because that might put you too close to the edge of the second. Anybody having the horns quite a bit out of alignment? I have seen some that are over =BD inch out of alignment and others that are perfectly lined up. The plans say that they might not be quite right, but that is a lot of variation. Hope this helps. I was working on that exact thing this week, so it is pretty fresh. Let me know how it comes out. Jesse Saint Saint Aviation, Inc. jesse(at)saintaviation.com www.saintaviation.com Cell: 352-427-0285 Fax: 815-377-3694 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list- server(at)matronics.com] On Behalf Of Dave Leikam Sent: Friday, January 26, 2007 12:44 AM Subject: RV10-List: Elevator movement Tonight I installed my elevators and control tube. After install, the freedom of movement seemed a bit tight. The elevators do not sag freely. They will stay in any position I put them. Not binding, but just a bit tight. Everything lines up perfectly. Before I installed the center bolt under the VS, they each sagged more freely. They have very smooth movement just the same. Anyone have this experience? Dave Leikam 40496 http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com ========= ________________________________________________________________________________
Date: Jan 26, 2007
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Re: Lettering for Panels
Dan, How is the lettering protected from scratching/abrasion? Did you seal the letters with anything (clearcoat?) This looks like an excellent option, Deems Davis # 406 Finishing - ( A Misnomer ! ) http://deemsrv10.com/ Snow, Daniel A. wrote: > >I used Camera Graphics in Oregon to produce rub-off letters. You supply >them with a .doc and .pdf file, they create a master sheet, and then >copy the master to a transfer sheet. My 8-1/2" x 11" sheet cost $65 >including shipping. I was very pleased with the outcome. It has the >same professional appearance as silkscreening. > >You can contact them at 503-234-1967 or email them at >transfers(at)cgpdx.com. Mr. Zell is very good to work with. He sends an


January 20, 2007 - January 26, 2007

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