RV10-Archive.digest.vol-cv

November 30, 2007 - December 11, 2007



      > of the 2 batteries or is it acceptable to just build the tray maybe 1/4" 
      > larger on each side so that I know the batteries will fit later on when I 
      > get them.
      > 
      > Thanks again for all the input,
      > Bill Britton
      > 
      > 
      > ----- Original Message ----- 
      > From: "Bob Newman" <rnewman(at)lutron.com>
      > To: 
      > Sent: Friday, November 30, 2007 7:46 AM
      > Subject: Re: RV10-List: Dual battery
      > 
      > 
      > >
      > > Jesse,
      > > I have more photo's of the tray design and mounting. This weekend
      > > I was planning on editing those pictures along with the pictures of side
      > > step bushings I designed and put them up on my web site. I forgot to
      > > put my strobe power supply on the tray, but it's suppose to be on
      > > there. I'll add that and put it up with all the pictures. I will
      > > get to it Saturday and post a link on Sunday. I've been planning a
      > > RV-10 section of my web site for the purpose of showing modifications to
      > > my -10.
      > >
      > > Best regards,
      > > Bob Newman
      > > www.tcwtech.com
      > >
      > >
      > >
      > >
      > >
      > >
      > >
      > >
      > >
      > > -- 
      > > 11/29/2007 11:10 A===========
      > 
      > 
      > 
      
      
        _____  
      
      Your smile counts. The more smiles you share, the more we donate. Join in! 
      
      
________________________________________________________________________________
From: "Marcus Cooper" <coop85(at)cableone.net>
Subject: Engine Choices (Taxi Testing New Engine)
Date: Nov 30, 2007
I did the same thing with my engine from Aerosport. It showed up with 3 hours on it. However, I did very little taxi testing on it since the airplane was so easy to handle. It will fly without much effort and accelerates rapidly so be cautious with any intent to do high speed taxi testing unless you are ready to take it airborne. Marcus 40286 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Kelly McMullen Sent: Friday, November 30, 2007 6:29 AM Subject: Re: RV10-List: Engine Choices (Taxi Testing New Engine) That is definitely one of the solutions I had in mind. I'd think 3 hours would be the bare minimum to get the rings somewhat seated. I suppose doing high speed taxi tests where the engine got a few bursts of power, then was shut down immediately might be OK, as an alternative, with full cowling in place. Deems, I know you would not get adequate cooling without the cooling and some forward motion. On Nov 30, 2007 12:13 AM, Robin Marks wrote: Kelly, Deem, You can categorize this under too little too late but I negotiated with my engine builder to run my engine a total of 3 hours on the dyno instead of their standard 1.5 hours. I did this BEFORE I sent in my deposit for the engine. I originally thought we agreed on 4 hours but my contract said 3 so I asked if they could run it another hour since it was still on the stand. They said sure. for $500/hour. ________________________________________________________________________________
From: "Marcus Cooper" <coop85(at)cableone.net>
Subject: Average climb rates of IO-540
Date: Nov 30, 2007
John, I typically climb out at 2500 rpm and full throttle at 130 KIAS leaning above 6,000'. I get 750-1200 fpm depending on weight. Low fuel and solo it's more like 2000 fpm at 110-120 KIAS just for fun. CHTs are well below 400. Above 9,000 I like to keep moving forward so I accept only getting about 500 fpm. Marcus _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Gonzalez Sent: Friday, November 30, 2007 9:23 AM Subject: RV10-List: Average climb rates of IO-540 Hey you guys that are already flying their RV10s with the Lycomings. Once you have departed your airport area and start doing your slow long accent to cruise altitude, say a eight to twelve thoousand foot climb, considering you are all trying to not stress the engine,(No tail walking), trying to keep temps managable, what climb rate do you use along with power setting. Thanks, JOhn G. 409 ________________________________________________________________________________
Subject: Hartzell composite prop option
Date: Nov 30, 2007
From: "John W. Cox" <johnwcox(at)pacificnw.com>
If he comes to the RV-10 dinner next Saturday, you can bet I will invest the time. I don't want to rekindle the MT discussion so I will let this simmer until then. As most of you can currently conclude, Nothing absolutely nothing can match the 2 blade Hartzell Scimitar when property balanced for smoothness, climb and cruise on the D4A5. For sex appeal, the vote goes to a custom painted AeroComp and we await Deems first flight with patience. John C. ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Pascal Sent: Friday, November 30, 2007 1:53 PM Subject: RV10-List: Hartzell composite prop option don't forget the increased price tag too! If the price were right I would buy it, but sex appeal is not worth paying too much more to have. When I was at AOPA in Palm Springs last year I spoke with Hartzell and asked if they had any idea of performance for a RV-10, the guy kindly told me there wasn't much there for the price difference.. with all that said.. being Van's already has a Hartzell prop option I can't see why they wouldn't consider adding another prop to the options list, would probably be a win-win scenario doing so. John- take a trip over to Van's and see what you can do. ;-) Pascal ----- Original Message ----- From: John W. Cox <mailto:johnwcox(at)pacificnw.com> To: rv10-list(at)matronics.com Sent: Friday, November 30, 2007 9:24 AM Subject: RE: RV10-List: Alternate engines I ran into the same dilemma with Hartzell at OSH '07. They will offer the 3 blade composite to us, (now available on the Cirrus G3) only if Richard VanGrunsven offers it as a kit built option through the company. It has all the features of the aluminum Scmitar with less weight, more climb power and less vibration transmission - plus the sex appeal. John Cox - 40600 ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dawson-Townsend,Timothy Sent: Friday, November 30, 2007 8:24 AM To: rv10-list(at)matronics.com Subject: RV10-List: Alternate engines There ARE alternative engines out there that have been specifically developed for aircraft. Some examples: Bombardier 'V' engines SMA diesel One obstacle is getting these folks to recognize kitbuilders as a viable market. I talked to SMA a couple years back and they weren't interested in working with kitbuilders. Thielert has said they may work through kit manufacturers in the future, but nothing yet. Of course, these engines aren't cheap either. SMA was $55,000 for just the engine, but it is nice. Electronic control with mechanical backup. TDT 40025 I love wheelpants! Tim Dawson-Townsend Aurora Flight Sciences tdt(at)aurora.aero 617-500-4812 (office) 617-905-4800 (mobile) http://www.matronics.com/contribution http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c h ref="http://www.matronics.com/Navigator?RV10-List">http://www.matronics . com/Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com ________________________________________________________________________________
Subject: Re: Volunteer needed! We'll fit your composite top, no charge
From: "orchidman" <gary(at)wingscc.com>
Date: Nov 30, 2007
I was born in Watsonville so I have a real magnetic draw to the town and airport. I am finishing section 29 this weekend so the timing is perfect for a Jan fitting. Let me know if we can make it work. :D Gary Oh, by the way I am in Oklahoma [Laughing] Maybe we could get Kirk or Scottie to 'transport' it to Watsonville. Sorry I just couldn't resist. You don't know how much I would like to attend. -------- Gary Blankenbiller RV10 - # 40674 Fuselage SB (N410GB reserved) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=149799#149799 ________________________________________________________________________________
Date: Nov 30, 2007
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Re: Hartzell composite prop option
I saw an article today on aero-news today where Hartzell has anounced a new 74" _*2 bld*_ COMPOSITE prop. Designed for the Diamond DA40'. They say it's 2 kts slower but weighs 16 lbs less than it's Aluminum cousin. It also costs $11k ! Deems John W. Cox wrote: > > If he comes to the RV-10 dinner next Saturday, you can bet I will > invest the time. I dont want to rekindle the MT discussion so I will > let this simmer until then. > > As most of you can currently conclude, Nothing absolutely nothing can > match the 2 blade Hartzell Scimitar when property balanced for > smoothness, climb and cruise on the D4A5. For sex appeal, the vote > goes to a custom painted AeroComp and we await Deems first flight with > patience. > > John C. > > ------------------------------------------------------------------------ > > *From:* owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *Pascal > *Sent:* Friday, November 30, 2007 1:53 PM > *To:* rv10-list(at)matronics.com > *Subject:* RV10-List: Hartzell composite prop option > > don't forget the increased price tag too! If the price were right I > would buy it, but sex appeal is not worth paying too much more to have. > > When I was at AOPA in Palm Springs last year I spoke with Hartzell and > asked if they had any idea of performance for a RV-10, the guy kindly > told me there wasn't much there for the price difference.. > > with all that said.. being Van's already has a Hartzell prop option I > can't see why they wouldn't consider adding another prop to the > options list, would probably be a win-win scenario doing so. > > John- take a trip over to Van's and see what you can do. ;-) > > Pascal > > ----- Original Message ----- > > *From:* John W. Cox > > *To:* rv10-list(at)matronics.com > > *Sent:* Friday, November 30, 2007 9:24 AM > > *Subject:* RE: RV10-List: Alternate engines > > I ran into the same dilemma with Hartzell at OSH 07. They will > offer the 3 blade composite to us, (now available on the Cirrus > G3) only if Richard VanGrunsven offers it as a kit built option > through the company. It has all the features of the aluminum > Scmitar with less weight, more climb power and less vibration > transmission plus the sex appeal. > > John Cox > > 40600 > > ------------------------------------------------------------------------ > > *From:* owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of > *Dawson-Townsend,Timothy > *Sent:* Friday, November 30, 2007 8:24 AM > *To:* rv10-list(at)matronics.com > *Subject:* RV10-List: Alternate engines > > There ARE alternative engines out there that have been > specifically developed for aircraft. Some examples: > > Bombardier V engines > > SMA diesel > > One obstacle is getting these folks to recognize kitbuilders as a > viable market. I talked to SMA a couple years back and they > werent interested in working with kitbuilders. Thielert has said > they may work through kit manufacturers in the future, but nothing > yet. > > Of course, these engines arent cheap either. SMA was $55,000 for > just the engine, but it is nice. Electronic control with > mechanical backup. > > TDT > > 40025 > > I love wheelpants! > > Tim Dawson-Townsend > > Aurora Flight Sciences > > tdt(at)aurora.aero > > 617-500-4812 (office) > > 617-905-4800 (mobile) > > * * > > * * > > *< Month This > Lists Your Support Please>< FREE AWESOME Some Get>< Click Raiser. Fund List Annual the is November>< more out find to below link Contribution>< Incentive > Free Terrific year?s this>< Web>http://www.matronics.com/contribution* > > *< > generous your for you Thank>< Dralle,>< Forum Email RV10-List The>< Navigator Features > Matronics>< Un as such utilities>< > Chat, Browse, 7-Day Search>< much and Photoshare,>http://www.matronics.com/Navigator?RV10-List* > > *< FORUMS WEB>< via available also content>http://forums.matronics.com* > > * * > > * * > > * * > > *href="http://www.matronics.com/contribution">http://www.matronics.com/chref="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List* > > *href="http://forums.matronics.com">http://forums.matronics.com* > > * * > > * * > * * > ** > ** > ** > ** > ** > ** > ** > ** > ** > ** > ** > *http://www.matronics.com/contribution* > ** > ** > ** > ** > ** > ** > ** > ** > ** > ** > ** > *http://www.matronics.com/Navigator?RV10-List* > ** > ** > ** > *http://forums.matronics.com* > ** > * * > * > > > * ________________________________________________________________________________
Subject: Avionics - Battery Bay door
From: "AirMike" <Mikeabel(at)Pacbell.net>
Date: Nov 30, 2007
I just installed my F/G Cabin top this week and I am presently working on the doors. I was looking at the area behind the baggage bulkhead and thinking that it would be great to have a door back there (between the longeron and the z-stringer) to check on your battery, strobe power source, avionics and pitch servo. Any ideas out there if the upper skin could be reinforced to support such a door, or even if such an idea is practical ? Has anyone done such an installation? It would seem a great convenience as compared to opening the baggage bulkhead to check on the battery. -------- OSH '08 or Bust Q/B Kit - Doors/windows/fiberglass stuff Read this topic online here: http://forums.matronics.com/viewtopic.php?p=149815#149815 ________________________________________________________________________________
Subject: Avionics - Battery Bay door
Date: Dec 01, 2007
From: "Robin Marks" <robin1(at)mrmoisture.com>
We placed an access panel on the rear bulkhead as partially detailed in the top photo: http://www.painttheweb.com/rv-10/AeroxO2.htm I actually have better photos at home but you get the idea. Large access door that can be removed by pulling the pins if you needed to work back there for an extended period of time Robin -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of AirMike Sent: Friday, November 30, 2007 10:37 PM Subject: RV10-List: Avionics - Battery Bay door I just installed my F/G Cabin top this week and I am presently working on the doors. I was looking at the area behind the baggage bulkhead and thinking that it would be great to have a door back there (between the longeron and the z-stringer) to check on your battery, strobe power source, avionics and pitch servo. Any ideas out there if the upper skin could be reinforced to support such a door, or even if such an idea is practical ? Has anyone done such an installation? It would seem a great convenience as compared to opening the baggage bulkhead to check on the battery. -------- OSH '08 or Bust Q/B Kit - Doors/windows/fiberglass stuff Read this topic online here: http://forums.matronics.com/viewtopic.php?p=149815#149815 ________________________________________________________________________________
From: "Wayne Edgerton" <wayne.e(at)grandecom.net>
Subject: Re: Engine Choices (Taxi Testing New Engine)
Date: Dec 01, 2007
Hi Deems, Attached are pictures of my engine on Aerosport's engine test stand, which is on the back of a truck so they can run it outside. Boy I can't remember exactly, and my records are at the hangar, but I think they ran it for nearly 4 hours on the test stand. I seem to remember they had an entry where they ran it somewhere around 45 minutes at 2750rpm on one run. Wayne Edgerton N602WT From: Deems Davis <deemsdavis(at)cox.net> Subject: Re: Engine Choices (Taxi Testing New Engine) So how do the engine builders cool the engines when they run them on their test stands for prolonged periods? The BPE dyno is inside IIRC, and I recall numerous pictures of engine 'test cells' where the engine is mounted on a trailer or the back of a truck. I'm not trying to be argumentative, just trying to learn and understand. I think I'll give Rhonda/Allen a shout and see if they've got any suggestions. Anybody know how Aerosport does their test runs? Deems ________________________________________________________________________________
From: "Wayne Edgerton" <wayne.e(at)grandecom.net>
Subject: Re: Engine Choices (Taxi Testing New Engine)Engine Choices
(Taxi Testing New Engine)
Date: Dec 01, 2007
I had some concerns about prolonged ground operations when I first ran my engine so I called Bart at Aerosport. He told me that they had run the engine fairly hard on their test stand so I didn't need to worry a lot about ground operations, but I just needed to keep a close watch on the engine temperatures and not let it heat up. That's what I did and so far, crossing my fingers, I've not seen any ill affects to the engine. Wayne Edgerton N602WT ________________________________________________________________________________
From: Michael Kraus <n223rv(at)wolflakeairport.net>
Subject: Holes in the lid
Date: Dec 01, 2007
<> We put ours under the cowl... 3 gps antennas and the XM antenna. Do issues, but keep them centered between the firewall and engine mount and as high as you can... And I'm told not to use metallic paint on the cowl. -Mike Kraus -RV-4 flying with antennas in the cowl -RV-10 building -----Original Message----- From: "John Ackerman" <johnag5b(at)cableone.net> Sent: 12/01/07 1:37 AM Subject: Re: RV10-List: Holes in the lid Tim, I had planned to do just that except that I planned to "line" the holes with Al tubing. However, the structural analysis of complex curved sandwich structures with cutouts (doors, windows, windshield) is waaay beyond my capabilities. I have no way of knowing whether a hard point there would make the structure as a whole weaker or stronger, for example. Now where am I gonna put those darn GPS/WX antennae? Darn! John On Nov 30, 2007, at 10:53 PM, Tim Olson wrote: > > John, > > Did you inquire about what if you drilled an antenna hole or other > type of hole, dug out some of the foam and filled it with epoxy > with structural filler to go out into the foam cavity slightly, > and then drilled a hole through your new hard spot for the > antenna? This isn't an engineered answer, but it seems that it > should be pretty easy to get back some structure in the cabin top > by just reinforcing the area you drilled through...and it's an ________________________________________________________________________________
Subject: Engine Choices (Taxi Testing New Engine)
Date: Dec 01, 2007
From: "John W. Cox" <johnwcox(at)pacificnw.com>
A wonderful view on the perspective. Thanks Wayne John Cox ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Wayne Edgerton Sent: Saturday, December 01, 2007 5:02 AM Subject: Re: RV10-List: Engine Choices (Taxi Testing New Engine) Hi Deems, Attached are pictures of my engine on Aerosport's engine test stand, which is on the back of a truck so they can run it outside. Boy I can't remember exactly, and my records are at the hangar, but I think they ran it for nearly 4 hours on the test stand. I seem to remember they had an entry where they ran it somewhere around 45 minutes at 2750rpm on one run. Wayne Edgerton N602WT Time: From: Deems Davis Subject: Re: Engine Choices (Taxi Testing New Engine) So how do the engine builders cool the engines when they run them on their test stands for prolonged periods? The BPE dyno is inside IIRC, and I recall numerous pictures of engine 'test cells' where the engine is mounted on a trailer or the back of a truck. I'm not trying to be argumentative, just trying to learn and understand. I think I'll give Rhonda/Allen a shout and see if they've got any suggestions. Anybody know how Aerosport does their test runs? Deems ________________________________________________________________________________
Date: Dec 01, 2007
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Re: Holes in the lid
OH NO !!!!! And just when I've finished fabricating my 5 ft tall gyroscopically gimbal stabilized antenna pylon made of space age transparidium!!!!!!!! =-O Some days' a guy just can't win for loosing. On a more serious note, since I already have mounted both the WAAS GPS and XM antennas in the DMZ, I'm going to do as Tim suggests and dig out the foam 5/16- 3/8" back from the antenna cable holes fill it with flox then redrill. As to the mounting screw holes................... :-\ Deems Davis # 406 'Its all done....Its just not put together' http://deemsrv10.com/ Kelly McMullen wrote: > I'm not sure why the GPS makers so obsess with having the antenna > where it can see 360 degrees. I find with my tiny bluetooth receiver > that I use with a PDA that I rarely have less than 7 satellites and > usually 8-10. Seems to me that the glareshield and area in front of > windshield should be pretty good. > > * > > * > ________________________________________________________________________________
Date: Dec 01, 2007
From: MauleDriver <MauleDriver(at)nc.rr.com>
Subject: Re: Dual battery
Bill, here is my solution for twin Odessey 680s, split buss and dual alternator (Z14). http://www.mykitlog.com/users/display_log.php?user=MauleDriver&project=224&category=2155&log=43554&row=8 <http://www.mykitlog.com/users/display_log.php?user=MauleDriver&project=224&category=2155&log=43554&row=8> Thanks to everyone who has documented and posted their installations. I just built my solution on top of everyone who had done one before. This site and community is the best! Bill "back to building after completing the Dishwasher install from hell - wondering if anyone has homebuilt an aircraft with a head" Watson #40605 Durham NC Bill & Tami Britton wrote: > I'm ready to build my battery box and need to modify it to fit dual > battery's. Only problem is that I don't know which battery to use. > Any suggestions??? How does one decide on which battery is the > "right" battery, and where can I find measurements for these batteries > so I know how big to make the tray. > > Thanks, > Bill ________________________________________________________________________________
Date: Dec 01, 2007
From: Jae Chang <jc-matronics_rv10(at)jline.com>
Subject: Re: Avionics - Battery Bay door
Hey Mike... I plan to do something similar to Robin. I have seen someone else put their ground power plug behind the baggage bulkhead, so the access door was used for access to that as well. I like the floors that people are putting in, in this area. It seems there is enough *stuff* where a flat floor is useful. Jae 40533 - wing controls Robin Marks wrote: > > We placed an access panel on the rear bulkhead as partially detailed in > the top photo: > > http://www.painttheweb.com/rv-10/AeroxO2.htm > > I actually have better photos at home but you get the idea. Large access > door that can be removed by pulling the pins if you needed to work back > there for an extended period of time > > Robin > ________________________________________________________________________________
Subject: Re: Engine Choices
From: "RV10 4JF" <ETskypilot(at)aol.com>
Date: Dec 01, 2007
Attached are a couple of pictures of my homemade engine hood. Plywood sides, 1x and 2x structural wood for the frame and metal flashing. Construction adhesive was used on all mating surfaces, roofing nails for the metal, duck tape and high temp RTV to seal the joints. Simple but effective. It must be securely attached to the engine. I set it on my engine baffles and did my engine run in prior to the engine break in. The article I followed recommends at least distance from spinner to tip of prop. BTW, for my overhaul I have a 3 ring binder where I listed all part and serial numbers for all components FWF. I also documented my engine measurements, run in and break in info. The binder comes in handy if I ever have to research something for a Service Letter, Service Bulletin or AD. He who buys my plane will also get more than just a log book. JF Read this topic online here: http://forums.matronics.com/viewtopic.php?p=149935#149935 Attachments: http://forums.matronics.com//files/img_0255_183.jpg http://forums.matronics.com//files/img_0254_298.jpg http://forums.matronics.com//files/img_0253_658.jpg ________________________________________________________________________________
Date: Dec 01, 2007
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Seat Belts Anyone?
I need to order and install seatbelts. After waffling back and forth on whether to go with inertial reels and the associated changes to mount them, I've reached a new milestone in my build experience, I'm passing up a Mod!!!!! I'm going to go with the standard Van's configuration, and just learn to deal with the "dangling belts". So, I know Van's sells them in Black and Grey. But I'd like to consider something else. Since we're not doing acro, I'd also prefer a more streamlined clasp/keeper rather than the military style. Where are others getting your belts from? Lead times? For those who been flying are there any things you'd do or order different if you did it over again? Thanks Deems Davis # 406 'Its all done....Its just not put together' http://deemsrv10.com/ ________________________________________________________________________________
From: "bob.kaufmann" <bob.kaufmann(at)cox.net>
Subject: Seat Belts Anyone?
Date: Dec 01, 2007
I went with the exotic tan from Van's. Figured I'd build some kind of a bracket from the ceiling to hold them. Bob K Ditto on where I'm at, but you must be a little ahead of me. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis Sent: Saturday, December 01, 2007 5:08 PM Subject: RV10-List: Seat Belts Anyone? I need to order and install seatbelts. After waffling back and forth on whether to go with inertial reels and the associated changes to mount them, I've reached a new milestone in my build experience, I'm passing up a Mod!!!!! I'm going to go with the standard Van's configuration, and just learn to deal with the "dangling belts". So, I know Van's sells them in Black and Grey. But I'd like to consider something else. Since we're not doing acro, I'd also prefer a more streamlined clasp/keeper rather than the military style. Where are others getting your belts from? Lead times? For those who been flying are there any things you'd do or order different if you did it over again? Thanks Deems Davis # 406 'Its all done....Its just not put together' http://deemsrv10.com/ ________________________________________________________________________________
Date: Dec 01, 2007
From: Tim Olson <Tim(at)MyRV10.com>
Subject: Re: Seat Belts Anyone?
Deems, I think the most common non-Van's ones are the Hooker Harnesses. http://www.hookerharness.com/ The ones I have are similar but not exactly the same looking as the "commerical" ones on the website: http://www.hookerharness.com/aviationcommercial.php It's kind of that normal aviation buckle with a 4-point system on all 4 seats. (Yeah, I did away with the center bone-breaker lug in the rear) I don't know the exact model I ordered, but I just told them to sell me the color I wanted (they have tons), and make the belts "just like Randy's" from that famous RV-10 N610RV. They work well, and don't look too unusual, and the passengers actually appreciate it when I show them how they buckle together and explain that the belts used are there for good safety, being similar to 4 point racing harnesses. You'll probably want to call them for more details on model number of belts, but for me I didn't provide much...just what I said above. Tim Olson - RV-10 N104CD - Flying Deems Davis wrote: > > I need to order and install seatbelts. After waffling back and forth on > whether to go with inertial reels and the associated changes to mount > them, I've reached a new milestone in my build experience, I'm passing > up a Mod!!!!! I'm going to go with the standard Van's configuration, and > just learn to deal with the "dangling belts". So, I know Van's sells > them in Black and Grey. But I'd like to consider something else. Since > we're not doing acro, I'd also prefer a more streamlined clasp/keeper > rather than the military style. Where are others getting your belts > from? Lead times? For those who been flying are there any things you'd > do or order different if you did it over again? > > Thanks > > Deems Davis # 406 > 'Its all done....Its just not put together' > http://deemsrv10.com/ > ________________________________________________________________________________
Subject: Re: Seat Belts Anyone?
From: "AirMike" <Mikeabel(at)Pacbell.net>
Date: Dec 01, 2007
I thought that this was a rather elegant solution for the dangle phenomenon. These guys at OSH had a good solution to the belts plus they had these neat battery powered LED lights that they got at Wal Mart for $7 :D -------- OSH '08 or Bust Q/B Kit - Doors/windows/fiberglass stuff Read this topic online here: http://forums.matronics.com/viewtopic.php?p=149995#149995 Attachments: http://forums.matronics.com//files/p1010159_203.jpg ________________________________________________________________________________
From: "Bob-tcw" <rnewman(at)tcwtech.com>
Subject: Dual Battery Tray detail
Date: Dec 01, 2007
Fellow RV builders. I have added a page to our web site for details on our RV-10 construction project. I got a lot of requests for more information on the equipment tray I designed for the "junk in the trunk" so I put together some photos, description and a drawing in pdf format. Its no 'Olson documentary' but the basics are there. If you need more info let me know. So visit our site and click on the navigation tab for "RV-10 project" www.tcwtech.com Thanks, Bob Newman ________________________________________________________________________________
From: "Bob-tcw" <rnewman(at)tcwtech.com>
Subject: Dual Battery/ Equipment Tray
Date: Dec 02, 2007
Fellow RV builders. I have added a page to our web site for details on our RV-10 construction project. I got a lot of requests for more information on the equipment tray I designed for the "junk in the trunk" so I put together some photos, description and a drawing in pdf format. Its no 'Olson documentary' but the basics are there. If you need more info let me know. So visit our site and click on the navigation tab for "RV-10 project" www.tcwtech.com Thanks, Bob Newman ________________________________________________________________________________
From: "ddddsp1(at)juno.com" <ddddsp1(at)juno.com>
Date: Dec 02, 2007
Subject: Re: Seat Belts Anyone?
Mike, Those are some great seatbelt hanger designs in that pic by BS Aviatio n.............seen that plane a few times. :) DEAN (trying to get to Steinair) _____________________________________________________________ Click here and relax in style with your own massage chair. http://thirdpartyoffers.juno.com/TGL2111/fc/Ioyw6iieuhfbSre9vwnx0KYQY1mg t90G4wntmrhe89fh0uU7VAYlBa/ ________________________________________________________________________________
From: "Marcus Cooper" <coop85(at)cableone.net>
Subject: Seat Belts Anyone?
Date: Dec 02, 2007
Deems, I went with the standard black Van's on my RV-10, however I used Summit Racing seat belts on my Skybolt and RV-6. They worked great and are a whole lot cheaper. They come in a variety of colors, the downside is you have their logo on the front (might be able to cut it off, I honestly don't know). There are other racing belts out there that would probably work just as well. Marcus -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis Sent: Saturday, December 01, 2007 7:08 PM Subject: RV10-List: Seat Belts Anyone? I need to order and install seatbelts. After waffling back and forth on whether to go with inertial reels and the associated changes to mount them, I've reached a new milestone in my build experience, I'm passing up a Mod!!!!! I'm going to go with the standard Van's configuration, and just learn to deal with the "dangling belts". So, I know Van's sells them in Black and Grey. But I'd like to consider something else. Since we're not doing acro, I'd also prefer a more streamlined clasp/keeper rather than the military style. Where are others getting your belts from? Lead times? For those who been flying are there any things you'd do or order different if you did it over again? Thanks Deems Davis # 406 'Its all done....Its just not put together' http://deemsrv10.com/ ________________________________________________________________________________
Date: Dec 02, 2007
From: Bill DeRouchey <billderou(at)yahoo.com>
Subject: Re: Seat Belts Anyone?
Deems- I went with Vans sexy tan belts. Ended up dropping the rear seat shoulder harnesses to minimize the clutter in the back. The coach passengers have a nice soft front seat as a crash pad. It has all worked well and would do the same again (which ain't going to happen). Good thing about building an RV-10 is we picked the right plane the first time! Got the rear shoulder harnesses if you want them. Never used. Bill DeRouchey billderou(at)yahoo.com Tim Olson wrote: Deems, I think the most common non-Van's ones are the Hooker Harnesses. http://www.hookerharness.com/ The ones I have are similar but not exactly the same looking as the "commerical" ones on the website: http://www.hookerharness.com/aviationcommercial.php It's kind of that normal aviation buckle with a 4-point system on all 4 seats. (Yeah, I did away with the center bone-breaker lug in the rear) I don't know the exact model I ordered, but I just told them to sell me the color I wanted (they have tons), and make the belts "just like Randy's" from that famous RV-10 N610RV. They work well, and don't look too unusual, and the passengers actually appreciate it when I show them how they buckle together and explain that the belts used are there for good safety, being similar to 4 point racing harnesses. You'll probably want to call them for more details on model number of belts, but for me I didn't provide much...just what I said above. Tim Olson - RV-10 N104CD - Flying Deems Davis wrote: > > I need to order and install seatbelts. After waffling back and forth on > whether to go with inertial reels and the associated changes to mount > them, I've reached a new milestone in my build experience, I'm passing > up a Mod!!!!! I'm going to go with the standard Van's configuration, and > just learn to deal with the "dangling belts". So, I know Van's sells > them in Black and Grey. But I'd like to consider something else. Since > we're not doing acro, I'd also prefer a more streamlined clasp/keeper > rather than the military style. Where are others getting your belts > from? Lead times? For those who been flying are there any things you'd > do or order different if you did it over again? > > Thanks > > Deems Davis # 406 > 'Its all done....Its just not put together' > http://deemsrv10.com/ > ________________________________________________________________________________
From: "Richard Sipp" <rsipp(at)earthlink.net>
Subject: Infinity Stick Grips
Date: Dec 03, 2007
For those of you who have installed the Infinity Stick Grips, do you have any advice on getting the grip cable routed into the top of the stick at the top and out at the bottom.? Were you able to do it and retain the cable sheath or did you remove the sheath? Were did you drill the access holes? Thanks for any ideas. Dick Sipp 40065 ________________________________________________________________________________
From: "Doerr, Ray R [NTK]" <Ray.R.Doerr(at)sprint.com>
Date: Dec 03, 2007
Subject: Infinity Stick Grips
I was able to keep the sheathing on. I ran my cable down the i nside of the tube, but right where the curved tube is welded to the straigh t section where the Stick is mounted, you will have to drill a hole there t o be able to run up inside the couple of inches of the straight section. I f Van's would miter this joint and then weld, you could run without needing the drilled hole. Then on the bottom end I drilled my exit hole right at the pivot point to minimize the movement of the cable. This has worked gre at so far, current inspection showed no issues. Thank You Ray Doerr 40250 (N519RV 340 hours) ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of Richard Sipp Sent: Monday, December 03, 2007 8:08 AM Subject: RV10-List: Infinity Stick Grips For those of you who have installed the Infinity Stick Grips, do you have a ny advice on getting the grip cable routed into the top of the stick at the top and out at the bottom.? Were you able to do it and retain the cable s heath or did you remove the sheath? Were did you drill the access holes? Thanks for any ideas. Dick Sipp 40065 ________________________________________________________________________________
Subject: Re: Door Edge Insulation
From: "bcondrey" <bob.condrey(at)baesystems.com>
Date: Dec 03, 2007
Another source is McMaster-Carr, easiest way to find it is to simply search on "3M Silicone" and it comes up at the bottom of the page. The 10.3 oz cartridge is 3M part number 8663, McMaster-Carr part number 74955A68 and it's $11.85. You can also get the 3 oz tube for $8.00... Bob #40105 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=150165#150165 ________________________________________________________________________________
From: "Rene Felker" <rene(at)felker.com>
Subject: Infinity Stick Grips
Date: Dec 03, 2007
I ran mine on the outside and got a cool cover from Abbey at flightline interiors. Rene' Felker N423CF 40322 801-721-6080 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Richard Sipp Sent: Monday, December 03, 2007 7:08 AM Subject: RV10-List: Infinity Stick Grips For those of you who have installed the Infinity Stick Grips, do you have any advice on getting the grip cable routed into the top of the stick at the top and out at the bottom.? Were you able to do it and retain the cable sheath or did you remove the sheath? Were did you drill the access holes? Thanks for any ideas. Dick Sipp 40065 ________________________________________________________________________________
Subject: Re: Trutrak AP
From: "Nuisance" <aflyer(at)lazy8.net>
Date: Dec 03, 2007
If you have a "VS" or above (more letters), the ALT HOLD is on any time the autopilot is engaged, unless you go into the vertical setup screen and turn Pitch OFF. It is assumed that if you buy the vertical speed capable autopilot, you will use that function for climbing and ascending. Only the base DF-II will do ALT HOLD only in response to the ALT button. John -------- Life is too short to run lean of peak. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=150175#150175 ________________________________________________________________________________
From: "Wayne Edgerton" <wayne.e(at)grandecom.net>
Subject: Jeppesen updates
Date: Dec 03, 2007
I've been trying to figure out the Jeppesen Nav Data update issue. As many of you already know, Chelton had been the update source up until now for this information. I just talked to Jeppesen and they told me that beginning Jan 7th they will be providing the updates for the Chelton systems. An annual subscription with internet download on 28day intervals will be $455 per year for Nav Data only and $505 for Nav Data and Obstacle. Many of you probably already know all of this, I didn't, but this is for those who don't. Also for those of you who have the Free Flight 1201 WAAS GPS, I talked to them this morning and they told me if a person has unit where the part number ends in 0303 or less, then that unit will have to be sent back in for a software update. They said they will usually turn it around in a week but if need be they can expedite the process. Wayne Edgerton N602WT ________________________________________________________________________________
From: Mark Ritter <mritter509(at)msn.com>
Subject: Jeppesen updates
Date: Dec 03, 2007
These Jepp subscriptions are killing me - 430W Nav Data and Terrain, GMX 20 0 Nav Data, JeppView Charts for GMX 200 (really cool- approach plates are s uperimposed on the moving map pages). Oh yeah almost forgot the XM weather monthly fee. Thank goodness the GRT updates are free (sort of). Waiting on new GRT HR screens with synthetic vision. Mark N410MR
From: wayne.e(at)grandecom.netTo: rv10-list(at)matronics.comSubject: RV10-List: J eppesen updatesDate: Mon, 3 Dec 2007 10:29:53 -0600 I've been trying to figure out the Jeppesen Nav Data update issue. As many of you already know, Chelton had been the update source up until now for th is information. I just talked to Jeppesen and they told me that beginning J an 7th they will be providing the updates for the Chelton systems. An annua l subscription with internet download on 28day intervals will be $455 per y ear for Nav Data only and $505 for Nav Data and Obstacle. Many of you probably already know all of this, I didn't, but this is for th ose who don't. Also for those of you who have the Free Flight 1201 WAAS GPS, I talked to t hem this morning and they told me if a person has unit where the part numbe r ends in 0303 or less, then that unit will have to be sent back in for a s oftware update. They said they will usually turn it around in a week but if need be they can expedite the process. Wayne Edgerton N602WT _________________________________________________________________ Share life as it happens with the new Windows Live.Download today it's FREE ! http://www.windowslive.com/share.html?ocid=TXT_TAGLM_Wave2_sharelife_1120 07 ________________________________________________________________________________
From: "KiloPapa" <kilopapa(at)antelecom.net>
Subject: Re: prop torque help
Date: Dec 03, 2007
Found the following info: Method for calculating torque wrench setting when using a torque wrench with extensions: Multiply the length of the torque wrench by the "desired torque", next divide this number by the combined length of the wrench and extension. The result is the correct setting for the wrench. ------------------------------------------------------------------------- --------------------------------------------------------- Formula for Calculating the Effect of Torque Wrench Extensions: M2 = M1 x L2 ---- L1 Where L1 is the normal length and L2 is the extended length, M1 is the set torque and M2 the actual torque applied to the nut. ------------------------------------------------------------------------- ----------------------------------------------------------- Kevin 40494 ________________________________________________________________________________
Subject: Engine Choices (Taxi Testing New Engine)
Date: Dec 03, 2007
From: "John W. Cox" <johnwcox(at)pacificnw.com>
Allen, my tail is on fire here in Oregon for not having 20/20 Hindsight vision on the poor job our state legislature just did for banning all gasoline sales (both MOGAS and AVGAS) which does not contain at least 10% ethanol. They (the Greenies)want even more. Can you come up with a price to Dyno an IO and O-540D4A5 run on 10% adulterated Oregon fuel and maybe E85 so everyone can chose their engine wisely. This is not about availability, this is about Greenies saying AVGAS must help clean the environment and save Global Warming. Jerry Cochran in his Subie began the call that the "Sky is Falling to the EAA". The Tsunami hits next month. Dave Martin, past President of OPA and past Editor of Kitplanes added the impact ramification to LSA, STCed aircraft and other Rotax propulsion systems. This issue will clearly affect all kit builders, not just us RV-10 bangers. Hard data is always best and maybe you will direct me to contract with George Braly. "Carbon credits" like Albert Gore uses might have made more sense to the public. John Cox VP for Legislative Affairs - Oregon Pilots Association -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of BPA Sent: Friday, November 30, 2007 6:05 AM Subject: RE: RV10-List: Engine Choices (Taxi Testing New Engine) Guys, You need to keep your taxi tests (and all ground runs) as short as possible. On the ground there is NOT enough cooling air to keep the CHT's in check. Several 5-10 minute tests are much better than a couple of lengthy runs around the airport. Need to keep CHT's in the 300-330 range while testing. Many a new/overhauled engine have had the jugs removed to 'deglaze' the barrels because of extensive ground running. We test new engines for 1 1/2 hours on our dynamometer. Additional time is required whether it be on the dyno or in the airplane. Keep in mind however that extensive ground running at any time can lead to what we call coked cylinders. When a cylinder gets hot, the oil 'cooks' and adheres itself to the barrel. When this happens, instead of the rings scraping the oil off the barrel (to dissipate the generated heat and to lubricate), the rings hydroplane over the barrel. This leads to blo-by, dirty oil, and a lot of wiping the belly down on your bird. Allen -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis Sent: Friday, November 30, 2007 7:20 AM Subject: Re: RV10-List: Engine Choices (Taxi Testing New Engine) So how do the engine builders cool the engines when they run them on their test stands for prolonged periods? The BPE dyno is inside IIRC, and I recall numerous pictures of engine 'test cells' where the engine is mounted on a trailer or the back of a truck. I'm not trying to be argumentative, just trying to learn and understand. I think I'll give Rhonda/Allen a shout and see if they've got any suggestions. Anybody know how Aerosport does their test runs? Deems Kelly McMullen wrote: > That is definitely one of the solutions I had in mind. I'd think 3 > hours would be the bare minimum to get the rings somewhat seated. I > suppose doing high speed taxi tests where the engine got a few bursts > of power, then was shut down immediately might be OK, as an > alternative, with full cowling in place. Deems, I know you would not > get adequate cooling without the cooling and some forward motion. > > On Nov 30, 2007 12:13 AM, Robin Marks > wrote: > > Kelly, Deem, > > You can categorize this under too little too late but I negotiated > with my engine builder to run my engine a total of 3 hours on the > dyno instead of their standard 1.5 hours. I did this BEFORE I sent > in my deposit for the engine. I originally thought we agreed on 4 > hours but my contract said 3 so I asked if they could run it > another hour since it was still on the stand. They said sure... for > $500/hour. > > > * > > > * ________________________________________________________________________________
Date: Dec 03, 2007
From: MauleDriver <MauleDriver(at)nc.rr.com>
Subject: Static Line Routing
Does Van's document a static line routing in the plans? Especially a routing forward of the tailcone section. I've viewed a number of builder solutions for the tailcone section but haven't seen what people are doing forward of the tailcone - from the battery to the panel - and wherever else it needs to go (various air computers imbedded in any of the electronics). I'm trying to close up the baggage floor and this is one of the last of the lines that need to be buried underneath. Thanks Bill "amazing how much homebuilding you can do when you call in sick" Watson Durham NC 40605 ________________________________________________________________________________
From: "Dave Saylor" <Dave(at)AirCraftersLLC.com>
Subject: Composite workshop for RV-10s Jan 26/27 2008
Date: Dec 03, 2007
Working with Composites: RV-10 This course will provide an overview of the composite parts and techniques used on Van's Aircraft RV-10 kits. We will focus on correct materials and processes, fitting the composite top and doors, cowl, spinner, fairings, and other composite parts. You will recieve hands-on training to identify and use all necessary materials. Examples of completed and in-process assemblies will be available to view. Weather permitting, we'll be giving RV-10 demo flights to as many interested parties as possible--indicate when you sign up if you're interested, first come, first served, no additional charge. Who: Harold Bunyi and Dave Saylor. Harold holds a BS in Aeronautical Engineering and built kitplane parts in the Phillipines for many years. He has worked at AirCrafters for 5 years and spends nearly all his time working with composites. I started working with composite kitplanes in 1998. I am an A&P/IA, and I have finished my personal RV-10 project, along with many other composite and aluminum projects. I recieved my BS in Aeronautics from San Jose State. When: January 26 and 27 (Saturday & Sunday) 8AM-4PM Saturday 8AM-3PM Sunday Where: AirCrafters LLC Watsonville Airport (KWVI) 140 Aviation Way Watsonville, CA 95076 831-722-9141 www.AirCraftersLLC.com Class size is limited to 15 builders $350 payable by cash, check or credit card Please call or email to register, even if you have emailed expressing interst in the last few days. 50% deposit is required before January 11. Balance due before class starts. Nearest major airport is San Jose International. 45 minute drive to KWVI. Best Lodging is Watsonville Comfort Inn: 831-728-2300. Other lodging is available nearby. Aircraft parking is available at AirCrafters. Please call if we can help with logistics. Many thanks for your interest, Dave Saylor 831-750-0284 CL www.AirCraftersLLC.com ________________________________________________________________________________
Date: Dec 03, 2007
From: Scott Schmidt <scottmschmidt(at)yahoo.com>
Subject: Re: Engine Choices (Taxi Testing New Engine)
A couple of questions: What studies did they do to show there are no issues with all the current aircraft? What effect do you all see with this if we want to fly our IO-540's out there? It really is too bad the special interest groups have so much power. I don't know how they do it. If they only knew the effect of 100LL vs. what other countries allow. Pollution is a global problem and I can promise that 100LL is not the issue. I've traveled the world in my oil and gas career and they need to go visit a few third world countries. We are the leaders in burning energy cleanly. I want clean air too but lets be smart about it. Just wait til China starts driving cars, I can promise they won't have the restrictions we have, and oil will blow through $100/bbl with ease. I love the ads on TV that GM has: "I want to drive an electric car!" And where are you going to get the electricity? Sorry, stupidity bothers me. Just concerned about flying to OR now. I do think this ethanol fad will be gone in 24 months when they find out how much energy it takes to produce it and that we can't continue to increase the production of it. Go get em John!!! Talk some sense into them. Scott Schmidt scottmschmidt(at)yahoo.com ----- Original Message ---- From: John W. Cox <johnwcox(at)pacificnw.com> Sent: Monday, December 3, 2007 12:18:16 PM Subject: RE: RV10-List: Engine Choices (Taxi Testing New Engine) Allen, my tail is on fire here in Oregon for not having 20/20 Hindsight vision on the poor job our state legislature just did for banning all gasoline sales (both MOGAS and AVGAS) which does not contain at least 10% ethanol. They (the Greenies)want even more. Can you come up with a price to Dyno an IO and O-540D4A5 run on 10% adulterated Oregon fuel and maybe E85 so everyone can chose their engine wisely. This is not about availability, this is about Greenies saying AVGAS must help clean the environment and save Global Warming. Jerry Cochran in his Subie began the call that the "Sky is Falling to the EAA". The Tsunami hits next month. Dave Martin, past President of OPA and past Editor of Kitplanes added the impact ramification to LSA, STCed aircraft and other Rotax propulsion systems. This issue will clearly affect all kit builders, not just us RV-10 bangers. Hard data is always best and maybe you will direct me to contract with George Braly. "Carbon credits" like Albert Gore uses might have made more sense to the public. John Cox VP for Legislative Affairs - Oregon Pilots Association -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of BPA Sent: Friday, November 30, 2007 6:05 AM Subject: RE: RV10-List: Engine Choices (Taxi Testing New Engine) Guys, You need to keep your taxi tests (and all ground runs) as short as possible. On the ground there is NOT enough cooling air to keep the CHT's in check. Several 5-10 minute tests are much better than a couple of lengthy runs around the airport. Need to keep CHT's in the 300-330 range while testing. Many a new/overhauled engine have had the jugs removed to 'deglaze' the barrels because of extensive ground running. We test new engines for 1 1/2 hours on our dynamometer. Additional time is required whether it be on the dyno or in the airplane. Keep in mind however that extensive ground running at any time can lead to what we call coked cylinders. When a cylinder gets hot, the oil 'cooks' and adheres itself to the barrel. When this happens, instead of the rings scraping the oil off the barrel (to dissipate the generated heat and to lubricate), the rings hydroplane over the barrel. This leads to blo-by, dirty oil, and a lot of wiping the belly down on your bird. Allen -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis Sent: Friday, November 30, 2007 7:20 AM Subject: Re: RV10-List: Engine Choices (Taxi Testing New Engine) So how do the engine builders cool the engines when they run them on their test stands for prolonged periods? The BPE dyno is inside IIRC, and I recall numerous pictures of engine 'test cells' where the engine is mounted on a trailer or the back of a truck. I'm not trying to be argumentative, just trying to learn and understand. I think I'll give Rhonda/Allen a shout and see if they've got any suggestions. Anybody know how Aerosport does their test runs? Deems Kelly McMullen wrote: > That is definitely one of the solutions I had in mind. I'd think 3 > hours would be the bare minimum to get the rings somewhat seated. I > suppose doing high speed taxi tests where the engine got a few bursts > of power, then was shut down immediately might be OK, as an > alternative, with full cowling in place. Deems, I know you would not > get adequate cooling without the cooling and some forward motion. > > On Nov 30, 2007 12:13 AM, Robin Marks > wrote: > > Kelly, Deem, > > You can categorize this under too little too late but I negotiated > with my engine builder to run my engine a total of 3 hours on the > dyno instead of their standard 1.5 hours. I did this BEFORE I sent > in my deposit for the engine. I originally thought we agreed on 4 > hours but my contract said 3 so I asked if they could run it > another hour since it was still on the stand. They said sure... for > $500/hour. > > > * > > > * ________________________________________________________________________________
Subject: Engine Choices (Taxi Testing New Engine)
Date: Dec 03, 2007
From: "Rhonda Bewley" <Rhonda(at)bpaengines.com>
To the List: This is a response from Monty regarding testing of Ethanol in engines for aviation. He asked me to post it directly to the list. Thanks! Rhonda "John: A few years ago we did some ethanol tests including E-85, straight ethanol, oxygenated fuel with ETBE, and some other tests. As far as ethanol is concerned with the performance of the engine there was a significant power loss when burning the same amount of ethanol in terms of weight compared to av-gas. Some facts: (not all) Straight ethanol will not vaporize below 50 F. and an engine to be operated on straight ethanol MUST be started with a more volatile fuel. There are some vapor pressure issues with diluted av-gas, of which I have forgotten the details. Ethanol-gas mixes MAY be harmful to fuel hoses. This is a test which needs to be done. I am not sure what the results would be. Contrary to popular belief, ethanol fuels can be made to detonate. Adding ethanol to av-gas (or mogas either) requires some strict quality control on the ethanol product. I don't believe those controls are in place. Av-gas is strictly controlled at the refinery level and I seriously doubt that the refiners are going to add ethanol to av-gas because of the potential of litigation in the event of a fuel related accident. In the case of mogas there is not much to fear from the attorneys because the failed vehicle just pulls to the side of the road. A little bit different in an airplane. The "greenies" have petitioned the EPA to do a study on the effects of lead in av-gas with regard to the atmosphere. I guess your legislators could not wait for the results of that study and "jumped the gun" trying to force the issue? The legislatures in question have created a very unsafe, if not illegal statute. Av-gas specifications are mandated by the engine manufacturers and the whole set of certification regulations is based on the fuel to be used. This includes the engine, its pumps, airframe hoses, weight and balance issues (assuming ethanol is of a different weight than av-gas), performance criteria, operational ceilings, turbocharger materials, etc. In 10 words or less, the FAA controls what fuels are suitable. The costs to test for all the aspects of ethanol reduced fuels are likely to be enormous. It may be a smart move by the aviation community as a whole, to seek an injunction against this legislation until such times as the testing required can be completed. This may take several years. I'll stay in touch and you do the same with me, please. Monty Barrett Barrett Precision Engines, Inc." -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John W. Cox Sent: Monday, December 03, 2007 1:18 PM Subject: RE: RV10-List: Engine Choices (Taxi Testing New Engine) Allen, my tail is on fire here in Oregon for not having 20/20 Hindsight vision on the poor job our state legislature just did for banning all gasoline sales (both MOGAS and AVGAS) which does not contain at least 10% ethanol. They (the Greenies)want even more. Can you come up with a price to Dyno an IO and O-540D4A5 run on 10% adulterated Oregon fuel and maybe E85 so everyone can chose their engine wisely. This is not about availability, this is about Greenies saying AVGAS must help clean the environment and save Global Warming. Jerry Cochran in his Subie began the call that the "Sky is Falling to the EAA". The Tsunami hits next month. Dave Martin, past President of OPA and past Editor of Kitplanes added the impact ramification to LSA, STCed aircraft and other Rotax propulsion systems. This issue will clearly affect all kit builders, not just us RV-10 bangers. Hard data is always best and maybe you will direct me to contract with George Braly. "Carbon credits" like Albert Gore uses might have made more sense to the public. John Cox VP for Legislative Affairs - Oregon Pilots Association ________________________________________________________________________________
Date: Dec 03, 2007
From: "Kelly McMullen" <apilot2(at)gmail.com>
Subject: Re: Engine Choices (Taxi Testing New Engine)
Might I point out that your Oregon legislature has no jurisdiction over aviation fuel. Zero. None, etc. Federal preemption over aviation is still the law of the 50 states. If 10% ethanol is added to current 100LL, it won't meet the specs for the fuel, especially for vapor pressure, as that addition raises the vapor pressure a fuel inch..so your 7.0 Avgas will be 8.0 give or take a tenth. Second, the FAA has prohibited ethanol in fuel for all aircraft that don't hold an STC to use it. As Rhonda mentioned, ethanol is detrimental to our fuel systems, as the gaskets in your carburetor/fuel injection, the O-rings in your valves, and any rubber hoses in your system are all subject to attack by the ethanol. Then any bare aluminum in your fuel tanks is subject to corrosion by the ethanol. In other words, your politicians stepped in a big pile of doo-doo and unless they want the FAA on one side and Arthur Alan Wolk on the other side handing them their head for lunch, they best undo it. Maybe the EAA should be involved as well. On 12/3/07, John W. Cox wrote: > > > Allen, my tail is on fire here in Oregon for not having 20/20 Hindsight > vision on the poor job our state legislature just did for banning all > gasoline sales (both MOGAS and AVGAS) which does not contain at least > 10% ethanol. They (the Greenies)want even more. > > Can you come up with a price to Dyno an IO and O-540D4A5 run on 10% > adulterated Oregon fuel and maybe E85 so everyone can chose their engine > wisely. This is not about availability, this is about Greenies saying > AVGAS must help clean the environment and save Global Warming. Jerry > Cochran in his Subie began the call that the "Sky is Falling to the > EAA". The Tsunami hits next month. > > Dave Martin, past President of OPA and past Editor of Kitplanes added > the impact ramification to LSA, STCed aircraft and other Rotax > propulsion systems. This issue will clearly affect all kit builders, > not just us RV-10 bangers. Hard data is always best and maybe you will > direct me to contract with George Braly. "Carbon credits" like Albert > Gore uses might have made more sense to the public. > > John Cox > VP for Legislative Affairs - Oregon Pilots Association > > - ________________________________________________________________________________
Date: Dec 03, 2007
From: Kent Forsythe <rv10builder(at)4sythe.com>
Subject: Help requested with aileron alignment question/issue
All, I am trying to determine if I have a problem or not with my inboard or outboard aileron bracket assembly. I was test fitting my first aileron on my wing and noticed that when deflected down, my aileron brushes with the upper skin, but only on the inboard portion of the aileron. On the outboard portion of the aileron, it does not touch the skin. This does not take place until the aileron is deflected about 4 inches downward at the trailing edge. From what I have been able to find, this seems like it exceeds what is needed during setup. When I measure the distance from the trailing edge of the upper skin, to the center of the bearing hole on the brackets, I get a difference of about 1/8 inch; the outer bracket is further away. This is why my inboard portion of the aileron touches (when extended down) and the outboard does not. In researching this issue, I can see where it is common for the flaps to rub. I just could not find any mention of ailerons rubbing and even more so, that one side rubs (inboard) and the other does not (outboard). I have checked each bracket to verify that they are seated properly on the rear spar and the doublers. Both of my wings measure out the same (ie. both inner brackets are closer than the outer bracket). For comparison purposes, I was wondering of one or more of you could check and see if you have differences in this distance between the outboard and inboard bracket bearings and the trailing edge of the upper wing skin. I have also noticed that when the aileron is in the neutral position, the inbound side of the aileron is slightly higher than the skin. If I put a straight edge on the wing skin, the aileron holds it up on the inbound side but on the outbound side, there is a slight gap between the straight edge and the aileron. Thanks in advance everyone, Kent Kent Forsythe Mason, Ohio 40338 - Wings (done except lower skins) Control Surfaces (in progress) Slow Build All The Way..and way...and way! ________________________________________________________________________________
Subject: Engine Choices (Taxi Testing New Engine)
Date: Dec 03, 2007
From: "John W. Cox" <johnwcox(at)pacificnw.com>
Let's take it the next step Kelly to mandate MOGAS has 10% + Ethanol in all 50 states. Now all of those Peterson and EAA STCed aircraft refueling in Orygun will pass Ethanol through the lines, seals and over the gaskets. Rotax requires not more than 50% Avgas to be added to Mogas or extensive additional repair work is required. Dave Martin (EAA 78011) representing the EAA will make the plea tomorrow before this panel of idiots. These are politicians I have not voted for, do not endorse and know little of the consequence of their action to revenue collection reductions, negative mpact to tourism and economic develop and aviation safety. We will soon be the Western Appalachia of the US of A. There is a distinct possibility that one of the politicians is the son of the acting Director of Aviation. The Greenies are everywhere. Be vigilant out there. It is soon to be an election year. John (EAA 565497) ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Kelly McMullen Sent: Monday, December 03, 2007 4:46 PM Subject: Re: RV10-List: Engine Choices (Taxi Testing New Engine) Might I point out that your Oregon legislature has no jurisdiction over aviation fuel. Zero. None, etc. Federal preemption over aviation is still the law of the 50 states. If 10% ethanol is added to current 100LL, it won't meet the specs for the fuel, especially for vapor pressure, as that addition raises the vapor pressure a fuel inch..so your 7.0 Avgas will be 8.0 give or take a tenth. Second, the FAA has prohibited ethanol in fuel for all aircraft that don't hold an STC to use it. As Rhonda mentioned, ethanol is detrimental to our fuel systems, as the gaskets in your carburetor/fuel injection, the O-rings in your valves, and any rubber hoses in your system are all subject to attack by the ethanol. Then any bare aluminum in your fuel tanks is subject to corrosion by the ethanol. In other words, your politicians stepped in a big pile of doo-doo and unless they want the FAA on one side and Arthur Alan Wolk on the other side handing them their head for lunch, they best undo it. Maybe the EAA should be involved as well. On 12/3/07, John W. Cox wrote: Allen, my tail is on fire here in Oregon for not having 20/20 Hindsight vision on the poor job our state legislature just did for banning all gasoline sales (both MOGAS and AVGAS) which does not contain at least 10% ethanol. They (the Greenies)want even more. Can you come up with a price to Dyno an IO and O-540D4A5 run on 10% adulterated Oregon fuel and maybe E85 so everyone can chose their engine wisely. This is not about availability, this is about Greenies saying AVGAS must help clean the environment and save Global Warming. Jerry Cochran in his Subie began the call that the "Sky is Falling to the EAA". The Tsunami hits next month. Dave Martin, past President of OPA and past Editor of Kitplanes added the impact ramification to LSA, STCed aircraft and other Rotax propulsion systems. This issue will clearly affect all kit builders, not just us RV-10 bangers. Hard data is always best and maybe you will direct me to contract with George Braly. "Carbon credits" like Albert Gore uses might have made more sense to the public. John Cox VP for Legislative Affairs - Oregon Pilots Association - ________________________________________________________________________________
Subject: Engine Choices (Taxi Testing New Engine)
Date: Dec 03, 2007
From: "John W. Cox" <johnwcox(at)pacificnw.com>
The phrases were snuck in at the last minute after being passed by the House (March 1st), forwarded to the Senate (June 21st) and signed by the Governor (July 3rd). The bill was introduced by the Director of the Oregon State, Department of Energy (January 8th) to promote ethanol production from Oregon grain products. These types of administrative not legislative introductions score extremely high with a Passage Rate. Bill introduced by duly elected legislator have an extremely low Passage Rate. No one said a word until a vigilant EAA member in an adjacent state, flying an alternate powered RV whispered the "King is wearing no clothes". Effective Date September 27. Promulgated into Public policy next month. Even national EAA heard whisper after it was too late. John C. ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Scott Schmidt Sent: Monday, December 03, 2007 1:20 PM Subject: Re: RV10-List: Engine Choices (Taxi Testing New Engine) A couple of questions: What studies did they do to show there are no issues with all the current aircraft? What effect do you all see with this if we want to fly our IO-540's out there? It really is too bad the special interest groups have so much power. I don't know how they do it. If they only knew the effect of 100LL vs. what other countries allow. Pollution is a global problem and I can promise that 100LL is not the issue. I've traveled the world in my oil and gas career and they need to go visit a few third world countries. We are the leaders in burning energy cleanly. I want clean air too but lets be smart about it. Just wait til China starts driving cars, I can promise they won't have the restrictions we have, and oil will blow through $100/bbl with ease. I love the ads on TV that GM has: "I want to drive an electric car!" And where are you going to get the electricity? Sorry, stupidity bothers me. Just concerned about flying to OR now. I do think this ethanol fad will be gone in 24 months when they find out how much energy it takes to produce it and that we can't continue to increase the production of it. Go get em John!!! Talk some sense into them. Scott Schmidt scottmschmidt(at)yahoo.com ----- Original Message ---- From: John W. Cox <johnwcox(at)pacificnw.com> Sent: Monday, December 3, 2007 12:18:16 PM Subject: RE: RV10-List: Engine Choices (Taxi Testing New Engine) Allen, my tail is on fire here in Oregon for not having 20/20 Hindsight vision on the poor job our state legislature just did for banning all gasoline sales (both MOGAS and AVGAS) which does not contain at least 10% ethanol. They (the Greenies)want even more. Can you come up with a price to Dyno an IO and O-540D4A5 run on 10% adulterated Oregon fuel and maybe E85 so everyone can chose their engine wisely. This is not about availability, this is about Greenies saying AVGAS must help clean the environment and save Global Warming. Jerry Cochran in his Subie began the call that the "Sky is Falling to the EAA". The Tsunami hits next month. Dave Martin, past President of OPA and past Editor of Kitplanes added the impact ramification to LSA, STCed aircraft and other Rotax propulsion systems. This issue will clearly affect all kit builders, not just us RV-10 bangers. Hard data is always best and maybe you will direct me to contract with George Braly. "Carbon credits" like Albert Gore uses might have made more sense to the public. John Cox VP for Legislative Affairs - Oregon Pilots Association -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of BPA Sent: Friday, November 30, 2007 6:05 AM Subject: RE: RV10-List: Engine Choices (Taxi Testing New Engine) Guys, You need to keep your taxi tests (and all ground runs) as short as possible. On the ground there is NOT enough cooling air to keep the CHT's in check. Several 5-10 minute tests are much better than a couple of lengthy runs around the airport. Need to keep CHT's in the 300-330 range while testing. Many a new/overhauled engine have had the jugs removed to 'deglaze' the barrels because of extensive ground running. We test new engines for 1 1/2 hours on our dynamometer. Additional time is required whether it be on the dyno or in the airplane. Keep in mind however that extensive ground running at any time can lead to what we call coked cylinders. When a cylinder gets hot, the oil 'cooks' and adheres itself to the barrel. When this happens, instead of the rings scraping the oil off the barrel (to dissipate the generated heat and to lubricate), the rings hydroplane over the barrel. This leads to blo-by, dirty oil, and a lot of wiping the belly down on your bird. Allen -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis Sent: Friday, November 30, 2007 7:20 AM Subject: Re: RV10-List: Engine Choices (Taxi Testing New Engine) So how do the engine builders cool the engines when they run them on their test stands for prolonged periods? The BPE dyno is inside IIRC, and I recall numerous pictures of engine 'test cells' where the engine is mounted on a trailer or the back of a truck. I'm not trying to be argumentative, just trying to learn and understand. I think I'll give Rhonda/Allen a shout and see if they've got any suggestions. Anybody know how Aerosport does their test runs? Deems Kelly McMullen wrote: > That is definitely one of the solutions I had in mind. I'd think 3 > hours would be the bare minimum to get the rings somewhat seated. I > suppose doing high speed taxi tests where the engine got a few bursts > of power, then was shut down immediately might be OK, as an > alternative, with full cowling in place. Deems, I know you would not > get adequate cooling without the cooling and some forward motion. > > On Nov 30, 2007 12:13 AM, Robin Marks > wrote: > > Kelly, Deem, > > You can categorize this under too little too late but I negotiated > with my engine builder to run my engine a total of 3 hours on the > dyno instead of their standard 1.5 hours. I did this BEFORE I ________________________________________________________________________________
Date: Dec 03, 2007
From: MauleDriver <MauleDriver(at)nc.rr.com>
Subject: Re: Static Line Routing
Turns out that what I missed is the fact that there is a close-out panel on the right side of baggage bay. I thought it stayed open. Thanks Bob! Bill "too many meds to continue working tonight" Watson 40605 MauleDriver wrote: > > Does Van's document a static line routing in the plans? Especially a > routing forward of the tailcone section. > > I've viewed a number of builder solutions for the tailcone section but > haven't seen what people are doing forward of the tailcone - from the > battery to the panel - and wherever else it needs to go (various air > computers imbedded in any of the electronics). > > I'm trying to close up the baggage floor and this is one of the last > of the lines that need to be buried underneath. > > ________________________________________________________________________________
Date: Dec 03, 2007
From: "Kelly McMullen" <apilot2(at)gmail.com>
Subject: Re: Engine Choices (Taxi Testing New Engine)
Well, I doubt that ethanol will be mandated nationwide, simply because there isn't a viable production capacity at least until they solve cellulosic ethanol, as there isn't enough corn and much of the environmental community recognizes that corn derived ethanol at any higher than production levels is an environmental disaster. Not to mention that it does very little to increase overall fuel supplies. Hmm, can we spell serious problems for LSA if Rotax really has a problem with Avgas? Where is the boating community on this? Can't imagine it causing anything but trouble for fuel tanks and engines next to water. On 12/3/07, John W. Cox wrote: > > Let's take it the next step Kelly to mandate MOGAS has 10% + Ethanol in > all 50 states. Now all of those Peterson and EAA STCed aircraft refueling > in Orygun will pass Ethanol through the lines, seals and over the gaskets. > Rotax requires not more than 50% Avgas to be added to Mogas or extensive > additional repair work is required. > > > Dave Martin (EAA 78011) representing the EAA will make the plea tomorrow > before this panel of idiots. These are politicians I have not voted for, do > not endorse and know little of the consequence of their action to revenue > collection reductions, negative mpact to tourism and economic develop and > aviation safety. We will soon be the Western Appalachia of the US of A. > There is a distinct possibility that one of the politicians is the son of > the acting Director of Aviation. > > > The Greenies are everywhere. Be vigilant out there. It is soon to be an > election year. > > > John (EAA 565497) > > ________________________________________________________________________________
From: Sheldon Olesen <saolesen(at)sirentel.net>
Subject: AC registration time
Date: Dec 03, 2007
I thought that some of you would like to know how long it takes an AC registration back from the FAA. I mailed my completed app on Nov 6 and the FAA mailed the form on Nov 26. I was expecting about 2 months. My RV-10 is now officially known as N475PV. In the mail, along with the official registration, I got a separate mailing with N475PV on the cover from Bruce's Custom Covers wondering if I might be interested in a cover for my "new airplane." That must be a record for information being sold and marketed. Sheldon Olesen 40080 Less than 50 hours of actual construction left ________________________________________________________________________________
From: Sheldon Olesen <saolesen(at)sirentel.net>
Subject: "Innies" and "outies", step fairing
Date: Dec 03, 2007
What's the best way to turn an "outie" dent to an "innie" that is easily fillable? Has anyone tried to do a fairing around the the step as it protrudes from the fuselage? If so, was it worth the effort? Sheldon Olesen 40080 facing sanding and finishing hell ________________________________________________________________________________
Subject: Slick Start
Date: Dec 04, 2007
From: "McGANN, Ron" <ron.mcgann(at)baesystems.com>
G'day all, Vans has finally received their back ordered Unison Slick Start systems. Was curious as to how many are going with this option and whether anyone has a wiring diagram/installation manual so I can prepare for the installation. Cheers, Ron "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." ________________________________________________________________________________
Date: Dec 03, 2007
From: "Kelly McMullen" <apilot2(at)gmail.com>
Subject: Re: Engine Choices (Taxi Testing New Engine)
John, I saw on another list that the OR ethanol mandate was ONLY for Mogas, not Avgas. Of course that still leaves all the STC'd folks and LSA folks in trouble, as well as the marine folks. I'll have to ask what folks around my home drome do, since we have 10% for all the winter months, mandatory, but optional in the summer. On 12/3/07, Kelly McMullen wrote: > > Well, I doubt that ethanol will be mandated nationwide, simply because > there isn't a viable production capacity at least until they solve > cellulosic ethanol, as there isn't enough corn and much of the environmental > community recognizes that corn derived ethanol at any higher than production > levels is an environmental disaster. Not to mention that it does very little > to increase overall fuel supplies. > Hmm, can we spell serious problems for LSA if Rotax really has a problem > with Avgas? > Where is the boating community on this? Can't imagine it causing anything > but trouble for fuel tanks and engines next to water. > > On 12/3/07, John W. Cox wrote: > > > > Let's take it the next step Kelly to mandate MOGAS has 10% + Ethanol in > > all 50 states. Now all of those Peterson and EAA STCed aircraft refueling > > in Orygun will pass Ethanol through the lines, seals and over the gaskets. > > Rotax requires not more than 50% Avgas to be added to Mogas or extensive > > additional repair work is required. > > > > > > > > Dave Martin (EAA 78011) representing the EAA will make the plea tomorrow > > before this panel of idiots. These are politicians I have not voted for, do > > not endorse and know little of the consequence of their action to revenue > > collection reductions, negative mpact to tourism and economic develop and > > aviation safety. We will soon be the Western Appalachia of the US of A. > > There is a distinct possibility that one of the politicians is the son of > > the acting Director of Aviation. > > > > > > > > The Greenies are everywhere. Be vigilant out there. It is soon to be > > an election year. > > > > > > > > John (EAA 565497) > > > > > > > > ________________________________________________________________________________
Subject: Re: Static Line Routing
From: "AirMike" <Mikeabel(at)Pacbell.net>
Date: Dec 03, 2007
Myself and several other West Coast builders are running it along the right (co-pilot) side. From what I have seen, most of us are running either 4 or 5 conduits from the rear to the front. Two or three along each side with the static line along the right side. The plans really force you to do this "pre-wiring" work before you are really ready. You will probably need to cut a few holes. I went and bought the Van's pre-wiring kit which is really a pretty good deal. The wiring is all pre-measured and is really a good value for the electronic micro-cephalic. I find that one of my three complaints about the great RV10 plans are : 1. the baggage and rear seat floors should be nut plated for work, electrical installation, and inspections 2. the finish quality of the fiberglass cabin top/ doors - the quality of the product is poor 3. The inner (fwd) sub instrument panel makes for a difficult avionics installation -------- OSH '08 or Bust Q/B Kit - Doors/windows/fiberglass stuff Read this topic online here: http://forums.matronics.com/viewtopic.php?p=150310#150310 ________________________________________________________________________________
Subject: Re: "Innies" and "outies", step fairing
From: "AirMike" <Mikeabel(at)Pacbell.net>
Date: Dec 03, 2007
I have yet to see a good one. A few months back someone had a post describing how to get the baggage door right. You might want to do a search. I hate it each time I look at my badly fitting baggage door. I might rebuild it. They described hoe they crimped the frame till it fit correctly -------- OSH '08 or Bust Q/B Kit - Doors/windows/fiberglass stuff Read this topic online here: http://forums.matronics.com/viewtopic.php?p=150311#150311 ________________________________________________________________________________
From: "Tad Sargent" <Tadsargent(at)bellsouth.net>
Subject: Wing root Fairing
Date: Dec 04, 2007
Hey guys I am in the final assembly stages of a 10. My questions has to do with the gap between the fuse and the wing root fairing. My 7 has a rubber seal to make up the gap, I cannot find this pictured or a gap specified for the 10. Is the fairing trimmed to a 32nd and that it or did I miss the rubber piece somewhter. Thanks, Tad Sargent -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of RV10-List Digest Server Sent: Tuesday, December 04, 2007 2:58 AM Subject: RV10-List Digest: 26 Msgs - 12/03/07 This message has been processed by Symantec's AntiVirus Technology. Unknown00000000.data was not scanned for viruses because too many nested levels of files were found. For more information on antivirus tips and technology, visit http://ses.symantec.com/ ________________________________________________________________________________
Date: Dec 04, 2007
From: "James K Hovis" <james.k.hovis(at)gmail.com>
Subject: Re: Engine Choices (Taxi Testing New Engine)
In Missouri, we have a mandate that ALL gasoline sold must contain at least 10% ethanol beginning Jan. 1, 2009. However, at least it looks like someone had good sense to exempt aircraft from the bill, see: http://www.house.mo.gov/bills061/bilsum/commit/sHB1270C.htm Then again, if the fuel trucks are carrying blended fuel, won't that contaminate straight MOGAS destined for the local airports? Or are the fuel vendors going to have to use separate trucks to deliver MOGAS to airports same as they do now for Avgas? I don't think so. The supply of "clean" MOGAS at Missouri airports will dry up. My local airport has a pump and tank for 87 MOGAS. Kevin Hovis. On 12/3/07, Kelly McMullen wrote: > John, I saw on another list that the OR ethanol mandate was ONLY for Mogas, > not Avgas. Of course that still leaves all the STC'd folks and LSA folks in > trouble, as well as the marine folks. I'll have to ask what folks around my > home drome do, since we have 10% for all the winter months, mandatory, but > optional in the summer. > > On 12/3/07, Kelly McMullen wrote: > > > > Well, I doubt that ethanol will be mandated nationwide, simply because > > there isn't a viable production capacity at least until they solve > > cellulosic ethanol, as there isn't enough corn and much of the > environmental > > community recognizes that corn derived ethanol at any higher than > production > > levels is an environmental disaster. Not to mention that it does very > little > > to increase overall fuel supplies. > > Hmm, can we spell serious problems for LSA if Rotax really has a problem > > with Avgas? > > Where is the boating community on this? Can't imagine it causing anything > > but trouble for fuel tanks and engines next to water. > > > > On 12/3/07, John W. Cox wrote: > > > > > > Let's take it the next step Kelly to mandate MOGAS has 10% + Ethanol in > > > all 50 states. Now all of those Peterson and EAA STCed aircraft > refueling > > > in Orygun will pass Ethanol through the lines, seals and over the > gaskets. > > > Rotax requires not more than 50% Avgas to be added to Mogas or > extensive > > > additional repair work is required. > > > > > > > > > > > > Dave Martin (EAA 78011) representing the EAA will make the plea tomorrow > > > before this panel of idiots. These are politicians I have not voted > for, do > > > not endorse and know little of the consequence of their action to > revenue > > > collection reductions, negative mpact to tourism and economic develop > and > > > aviation safety. We will soon be the Western Appalachia of the US of A. > > > There is a distinct possibility that one of the politicians is the son > of > > > the acting Director of Aviation. > > > > > > > > > > > > The Greenies are everywhere. Be vigilant out there. It is soon to be > > > an election year. > > > > > > > > > > > > John (EAA 565497) > > > > > > > > > > > > > > ________________________________________________________________________________
Date: Dec 04, 2007
From: MauleDriver <MauleDriver(at)nc.rr.com>
Subject: Re: Static Line Routing
Thanks for the insight. I've taken a similar yet slightly different route. I agree that the Van's pre-wiring kit is great. I took the approach of getting the plans for it without the kit so I could adapt it to a dual batt, dual alternator, split bus design. Then ordering the parts I needed separately. Some parts I didn't use - some I ordered multiples of. I used that basic left side run of wires from the batteries to the firewall and duplicated the clamps, brackets and routing on the left side tool. Having to make so many electrical decisions before closing the floor seems like a pain but I bit the bullet and tried to put a plan in place for all systems that require front to back wire runs. I've now filled both left and right cable paths with cable. I've added 2 conduits to enable future wire runs be for now they are empty. It now dawns on me that while it would be nice to wait a while before being forced to run cables, there is a benefit to getting the bulk of that done before added the fiberglass top and stuff. But nut plates would be great. AirMike wrote: > > Myself and several other West Coast builders are running it along the right (co-pilot) side. From what I have seen, most of us are running either 4 or 5 conduits from the rear to the front. Two or three along each side with the static line along the right side. The plans really force you to do this "pre-wiring" work before you are really ready. You will probably need to cut a few holes. I went and bought the Van's pre-wiring kit which is really a pretty good deal. The wiring is all pre-measured and is really a good value for the electronic micro-cephalic. > > I find that one of my three complaints about the great RV10 plans are : > > 1. the baggage and rear seat floors should be nut plated for work, electrical installation, and inspections > 2. the finish quality of the fiberglass cabin top/ doors - the quality of the product is poor > 3. The inner (fwd) sub instrument panel makes for a difficult avionics installation > > -------- > OSH '08 or Bust > Q/B Kit - Doors/windows/fiberglass stuff > ________________________________________________________________________________
From: GRANSCOTT(at)aol.com
Date: Dec 04, 2007
Subject: Re: Engine Choices (Taxi Testing New Engine)
In a message dated 12/4/2007 9:30:02 AM Central Standard Time, james.k.hovis(at)gmail.com writes: Then again, if the fuel trucks are carrying blended fuel, won't that contaminate straight MOGAS destined for the local airports? Or are the fuel vendors going to have to use separate trucks to deliver MOGAS to airports same as they do now for Avgas? I don't think so. The supply of "clean" MOGAS at Missouri airports will dry up. My local airport has a pump and tank for 87 MOGAS. Kevin don't know how your gas is delivered but generally because the tankers are carrying leaded gas for 100LL they cannot use those tanks for any other product, thus it's my understanding that these tank wagons are dedicated tanks...that's another reason we pay extra for aviation fuel. P **************************************Check out AOL's list of 2007's hottest products. (http://money.aol.com/special/hot-products-2007?NCID=aoltop00030000000001) ________________________________________________________________________________
Date: Dec 04, 2007
From: "James K Hovis" <james.k.hovis(at)gmail.com>
Subject: Re: Engine Choices (Taxi Testing New Engine)
You're right. I'm afraid delivering straight MOGAS (no ethanol) will end up in the same boat, only a few suppliers willing to dedicate a truck or two to deliver to the few airports who sell MOGAS (as compared to the ethanol-gas delivered to the thousands of filling stations). The price could end up the same as Avgas. But at least premium gasoline in Missouri won't be required to have ethanol. You'll probably have to ask to see if the premium in the tanks at the filling station does or doesn't have ethanol. Think the $5 an hour clerk will know??? Kevin H. On 12/4/07, GRANSCOTT(at)aol.com wrote: > > In a message dated 12/4/2007 9:30:02 AM Central Standard Time, > james.k.hovis(at)gmail.com writes: > > Then again, if the fuel trucks are carrying blended fuel, won't that > contaminate straight MOGAS destined for the local airports? Or are the > fuel vendors going to have to use separate trucks to deliver MOGAS to > airports same as they do now for Avgas? I don't think so. The supply > of "clean" MOGAS at Missouri airports will dry up. My local airport > has a pump and tank for 87 MOGAS. > > > Kevin don't know how your gas is delivered but generally because the > tankers > are carrying leaded gas for 100LL they cannot use those tanks for any other > product, thus it's my understanding that these tank wagons are dedicated > tanks...that's another reason we pay extra for aviation fuel. > > P > > > **************************************Check out AOL's list of 2007's hottest > products. > (http://money.aol.com/special/hot-products-2007?NCID=aoltop00030000000001) > ________________________________________________________________________________
From: GRANSCOTT(at)aol.com
Date: Dec 04, 2007
Subject: Re: Engine Choices (Taxi Testing New Engine)
In a message dated 12/4/2007 12:08:29 PM Central Standard Time, james.k.hovis(at)gmail.com writes: Think the $5 an hour clerk will know??? That's why you should test it yourself if you're using staight MoGas sans alcohol... P **************************************Check out AOL's list of 2007's hottest products. (http://money.aol.com/special/hot-products-2007?NCID=aoltop00030000000001) ________________________________________________________________________________
Date: Dec 04, 2007
Subject: unused F-1003A instrument panel blank
From: "William Curtis" <wcurtis(at)nerv10.com>
Anyone have an F-1003A instrument panel that they will not be using that they would like to sell? I'm looking to have the stock panel waterjet cut by the folks at experimental air (http://www.experimentalair.com/) and would like an extra panel to experiment on. Van's seems to have raised the price of the F-1003A panel to $55. I can get a 2' X 4' X 0.063 sheet of 6061-T6 from Spruce for about $36, but I know some builders are opting for fiberglass or the oversized panel from Stein in place of the stock panel. I can give a home to that leftover stock panel. William http://wcurtis.nerv10.com/ -------- Original Message -------- > > Another source is McMaster-Carr, easiest way to find it is to simply search on "3M Silicone" and it comes up at the bottom of the page. The 10.3 oz cartridge is 3M part number 8663, McMaster-Carr part number 74955A68 and it's $11.85. You can also get the 3 oz tube for $8.00... > > Bob #40105 > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=150165#150165 > > > > > > > ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: unused F-1003A instrument panel blank
Date: Dec 04, 2007
You might consider using your original panel for the experiment and making the final panel out of .090. It provides a stiffer panel for big EFIS cutouts. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of William Curtis Sent: Tuesday, December 04, 2007 11:43 AM Subject: RV10-List: unused F-1003A instrument panel blank Anyone have an F-1003A instrument panel that they will not be using that they would like to sell? I'm looking to have the stock panel waterjet cut by the folks at experimental air (http://www.experimentalair.com/) and would like an extra panel to experiment on. Van's seems to have raised the price of the F-1003A panel to $55. I can get a 2' X 4' X 0.063 sheet of 6061-T6 from Spruce for about $36, but I know some builders are opting for fiberglass or the oversized panel from Stein in place of the stock panel. I can give a home to that leftover stock panel. William http://wcurtis.nerv10.com/ -------- Original Message -------- > --> > > Another source is McMaster-Carr, easiest way to find it is to simply search on "3M Silicone" and it comes up at the bottom of the page. The 10.3 oz cartridge is 3M part number 8663, McMaster-Carr part number 74955A68 and it's $11.85. You can also get the 3 oz tube for $8.00... > > Bob #40105 > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=150165#150165 > > > > > > > ________________________________________________________________________________
Date: Dec 04, 2007
From: Bill DeRouchey <billderou(at)yahoo.com>
Subject: Re: Slick Start
I've got one on my aircraft wired to a retard breaker magneto. Works well. Only problem I have had is the Slick Start seems to have caused a ringing on the P-lead that interfered with my GRT EIS 6000 counting ticks. Solved the problem by moving the tach sensor to the other mag. I recall that they were going to redesign this unit and I wonder if the delivery problems were a result of this engineering/manufacturing effort. You may have the new design. Anyway, I will look for a wiring diagram. Bill DeRouchey billderou(at)yahoo.com N939SB, flying "McGANN, Ron" wrote: G'day all, Vans has finally received their back ordered Unison Slick Start systems. Was curious as to how many are going with this option and whether anyone has a wiring diagram/installation manual so I can prepare for the installation. Cheers, Ron "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." ________________________________________________________________________________
Subject: Slick Start
Date: Dec 05, 2007
From: "McGANN, Ron" <ron.mcgann(at)baesystems.com>
Thanks Bill, On a related subject, I have dual mags and was going to add a tacho source select switch (left/right) for the GRT EIS 6000. Is this something that others have done/recommend? How effective is a mag check at run-up without this switch? TIA Ron 187 finishing ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Bill DeRouchey Sent: Wednesday, 5 December 2007 8:00 AM To: rv10-list(at)matronics.com Subject: Re: RV10-List: Slick Start I've got one on my aircraft wired to a retard breaker magneto. Works well. Only problem I have had is the Slick Start seems to have caused a ringing on the P-lead that interfered with my GRT EIS 6000 counting ticks. Solved the problem by moving the tach sensor to the other mag. I recall that they were going to redesign this unit and I wonder if the delivery problems were a result of this engineering/manufacturing effort. You may have the new design. Anyway, I will look for a wiring diagram. Bill DeRouchey billderou(at)yahoo.com N939SB, flying "McGANN, Ron" wrote: G'day all, Vans has finally received their back ordered Unison Slick Start systems. Was curious as to how many are going with this option and whether anyone has a wiring diagram/installation manual so I can prepare for the installation. Cheers, Ron "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks Admin. Un/Subscription, Forums! "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." ________________________________________________________________________________
From: "Dave Saylor" <Dave(at)AirCraftersLLC.com>
Subject: Slick Start
Date: Dec 04, 2007
Here's what you need for the tach signal, assuming you're using two tach switches and not a key switch. Dave Saylor AirCrafters LLC 140 Aviation Way Watsonville, CA 831-722-9141 831-750-0284 CL www.AirCraftersLLC.com _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of McGANN, Ron Sent: Tuesday, December 04, 2007 1:41 PM Subject: RE: RV10-List: Slick Start Thanks Bill, On a related subject, I have dual mags and was going to add a tacho source select switch (left/right) for the GRT EIS 6000. Is this something that others have done/recommend? How effective is a mag check at run-up without this switch? TIA Ron 187 finishing _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Bill DeRouchey Sent: Wednesday, 5 December 2007 8:00 AM Subject: Re: RV10-List: Slick Start I've got one on my aircraft wired to a retard breaker magneto. Works well. Only problem I have had is the Slick Start seems to have caused a ringing on the P-lead that interfered with my GRT EIS 6000 counting ticks. Solved the problem by moving the tach sensor to the other mag. I recall that they were going to redesign this unit and I wonder if the delivery problems were a result of this engineering/manufacturing effort. You may have the new design. Anyway, I will look for a wiring diagram. Bill DeRouchey billderou(at)yahoo.com N939SB, flying "McGANN, Ron" wrote: G'day all, Vans has finally received their back ordered Unison Slick Start systems. Was curious as to how many are going with this option and whether anyone has a wiring diagram/installation manual so I can prepare for the installation. Cheers, Ron "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks .matronics.com/contribution p://www.matronics.com/Navigator?RV10-List ics.com "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." ________________________________________________________________________________
From: "David Boone" <david555(at)cox.net>
Subject: Re: unused F-1003A instrument panel blank
Date: Dec 04, 2007
I have one you can have. E-mail me @ david555(at)cox.net. David O Boone ----- Original Message ----- From: "William Curtis" <wcurtis(at)nerv10.com> Sent: Tuesday, December 04, 2007 1:42 PM Subject: RV10-List: unused F-1003A instrument panel blank > > Anyone have an F-1003A instrument panel that they will not be using that they would like to sell? I'm looking to have the stock panel waterjet cut by the folks at experimental air (http://www.experimentalair.com/) and would like an extra panel to experiment on. Van's seems to have raised the price of the F-1003A panel to $55. I can get a 2' X 4' X 0.063 sheet of 6061-T6 from Spruce for about $36, but I know some builders are opting for fiberglass or the oversized panel from Stein in place of the stock panel. I can give a home to that leftover stock panel. > > William > http://wcurtis.nerv10.com/ > > -------- Original Message -------- > > > > Another source is McMaster-Carr, easiest way to find it is to simply search on "3M Silicone" and it comes up at the bottom of the page. The 10.3 oz cartridge is 3M part number 8663, McMaster-Carr part number 74955A68 and it's $11.85. You can also get the 3 oz tube for $8.00... > > > > Bob #40105 > > > > > > > > > > Read this topic online here: > > > > http://forums.matronics.com/viewtopic.php?p=150165#150165 > > > > > > > > > > > > > > > > > -- 12/1/2007 12:05 PM > > ________________________________________________________________________________
Date: Dec 04, 2007
From: MauleDriver <MauleDriver(at)nc.rr.com>
Subject: What is connected to your always on battery bus?
I can't quite figure out what will end up going on my battery bus. At least other than a dome light or baggage light.. and then perhaps not. Please share what you are putting on your battery bus and in particular for you flyers, what did you put on yours and what do you recommend to future flyers My panel will probably be a dual Chelton with the standard goodies but I don't beleive the battery bus gets involved much there. Bill Watson Durham NC 40605 ________________________________________________________________________________
From: "Neal George" <n8zg(at)bellsouth.net>
Subject: What is connected to your always on battery bus?
Date: Dec 04, 2007
Bill - I'm not flying yet, but I put the panel flood (LED strips from Stein), Map spot (LED from Stein), PMags, and a cigar receptacle on the battery bus. Baggage bay lights will be the dry-cell powered stick-on LED lights from Lowe's. Neal E. George 2023 Everglades Drive Navarre, FL 32566 Home - 850-515-0640 Cell - 850-218-4838 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of MauleDriver Sent: Tuesday, December 04, 2007 6:46 PM Subject: RV10-List: What is connected to your always on battery bus? I can't quite figure out what will end up going on my battery bus. At least other than a dome light or baggage light.. and then perhaps not. Please share what you are putting on your battery bus and in particular for you flyers, what did you put on yours and what do you recommend to future flyers My panel will probably be a dual Chelton with the standard goodies but I don't beleive the battery bus gets involved much there. Bill Watson Durham NC 40605 ________________________________________________________________________________
Date: Dec 04, 2007
From: Bill DeRouchey <billderou(at)yahoo.com>
Subject: Slick Start
Ron- From only my own experience .... I simply listen to the engine for smoothness and a small rpm drop and ignore the fact that the rpm reads zero. My sub-conscious can spot a miss within 10 milliseconds of the event and awake me from the dead in another 10 milliseconds. But thats just me. If you feel more comfortable with the switch then do it. I was seeing a problem with the EIS reporting (with an alert) the engine running at 3000, 3200, 3550 rpm. Usually I saw this in a decent and believed I was decending too fast or something was wrong with my governor. Then I saw the alert flying the pattern when the engine could not have possibly been overrevving. Looked at the P-leads with an oscilloscope and the two P-leads had vastly different patterns. With the Slick Start it looked like ringing and the other mag looked more like I expected to see. Recently changed the sensor to the mag without the Slick Start and I have not seen the over rev since, but I would feel more comfortable with this fix if I had another 10 hours, or so, on the aircraft since it happened randomly. So, go ahead and add the switch but if you see an overrev and it is pointing to the Slick Start mag then change it to the other mag to verify the problem. It would be good to get more input on this problem and the switch could be a great debugging tool. Bill "McGANN, Ron" wrote: Thanks Bill, On a related subject, I have dual mags and was going to add a tacho source select switch (left/right) for the GRT EIS 6000. Is this something that others have done/recommend? How effective is a mag check at run-up without this switch? TIA Ron 187 finishing --------------------------------- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Bill DeRouchey Sent: Wednesday, 5 December 2007 8:00 AM Subject: Re: RV10-List: Slick Start I've got one on my aircraft wired to a retard breaker magneto. Works well. Only problem I have had is the Slick Start seems to have caused a ringing on the P-lead that interfered with my GRT EIS 6000 counting ticks. Solved the problem by moving the tach sensor to the other mag. I recall that they were going to redesign this unit and I wonder if the delivery problems were a result of this engineering/manufacturing effort. You may have the new design. Anyway, I will look for a wiring diagram. Bill DeRouchey billderou(at)yahoo.com N939SB, flying "McGANN, Ron" wrote: G'day all, Vans has finally received their back ordered Unison Slick Start systems. Was curious as to how many are going with this option and whether anyone has a wiring diagram/installation manual so I can prepare for the installation. Cheers, Ron "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks .matronics.com/contribution p://www.matronics.com/Navigator?RV10-List ics.com "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." ________________________________________________________________________________
From: "Jerry Calvert" <rv6(at)att.net>
Subject: Re: What is connected to your always on battery bus?
Date: Dec 04, 2007
I have flaps and electronic igniton on the battery bus. Jerry Calvert ----- Original Message ----- From: "MauleDriver" <MauleDriver(at)nc.rr.com> Sent: Tuesday, December 04, 2007 6:46 PM Subject: RV10-List: What is connected to your always on battery bus? > > I can't quite figure out what will end up going on my battery bus. At > least other than a dome light or baggage light.. and then perhaps not. > > Please share what you are putting on your battery bus and in particular > for you flyers, what did you put on yours and what do you recommend to > future flyers > > My panel will probably be a dual Chelton with the standard goodies but I > don't beleive the battery bus gets involved much there. > > Bill Watson > Durham NC > 40605 > > > > ________________________________________________________________________________
From: "Rene" <rene(at)felker.com>
Subject: Weight and Balance
Date: Dec 04, 2007
I got my empty weight and it is 1641 at 108.74 inches. How does that compare to the ones flying? Seems a little aft to me considering what happens when put some weight in the back seat. The only things I did not have on/in the plane were the wheel fairings. Any opinions? Rene' N423CF 40322 finish..or something like that 801-721-6080 ________________________________________________________________________________
Date: Dec 04, 2007
Subject: What is connected to your always on battery bus?
From: "William Curtis" <wcurtis(at)nerv10.com>
items on the battery buss: -the Battery relay itself -Electronic ignition -if installed -clock if separate of efis -EFIS Keepalive if any -hobbs meter -and oh yeah, the dome and baggage light; but what do you tie it to to keep it from accidentaly killing your dual battery? Baggage door and cabin door? William http://wcurtis.nerv10.com/ -------- Original Message -------- > From: MauleDriver <MauleDriver(at)nc.rr.com> > > > I can't quite figure out what will end up going on my battery bus. At > least other than a dome light or baggage light.. and then perhaps not. > > Please share what you are putting on your battery bus and in particular > for you flyers, what did you put on yours and what do you recommend to > future flyers > > My panel will probably be a dual Chelton with the standard goodies but I > don't beleive the battery bus gets involved much there. > > Bill Watson > Durham NC > 40605 ________________________________________________________________________________
Date: Dec 04, 2007
From: rv10builder <rv10builder(at)bellsouth.net>
Subject: Re: Slick Start
I needed to wrap up the engine installation so I gave up on SS since I was hearing several more months. I swapped out my retard breaker mag for a impulse coupled mag. Too bad... AeroElectric Connection article on wiring attached. Brian Sutherland Nashville, TN 40308 (still finishing!) McGANN, Ron wrote: > > G'day all, > > Vans has finally received their back ordered Unison Slick Start > systems. Was curious as to how many are going with this option and > whether anyone has a wiring diagram/installation manual so I can > prepare for the installation. > > Cheers, > Ron > > > "Warning: > The information contained in this email and any attached files is > confidential to BAE Systems Australia. If you are not the intended > recipient, any use, disclosure or copying of this email or any > attachments is expressly prohibited. If you have received this email > in error, please notify us immediately. VIRUS: Every care has been > taken to ensure this email and its attachments are virus free, > however, any loss or damage incurred in using this email is not the > sender's responsibility. It is your responsibility to ensure virus > checks are completed before installing any data sent in this email to > your computer." > > > * > > > * > ------------------------------------------------------------------------ > > ________________________________________________________________________________
From: GenGrumpy(at)aol.com
Date: Dec 04, 2007
Subject: Re: Weight and Balance
Rene, Mine was 1576 lbs and 109.24 inches empty, but no interior and no paint yet . 60+ hours on it at these numbers, with absolutely no adverse handling qualities either 1 pilot or 4 pax and full fuel. grumpy N184JM and still waiting on Picasso to finish my paint job!! In a message dated 12/4/2007 8:39:09 P.M. Central Standard Time, rene(at)felker.com writes: I got my empty weight and it is 1641 at 108.74 inches. How does that compare to the ones flying? Seems a little aft to me considering what happ ens when put some weight in the back seat. The only things I did not have on/in the plane were the wheel fairings. Any opinions? Rene' N423CF 40322 finish.or something like that 801-721-6080 (http://www.matronics.com/contribution) (http://www.matronics.com/Navigator?RV10-List) **************************************Check out AOL's list of 2007's hottest products. (http://money.aol.com/special/hot-products-2007?NCID=aoltop00030000000001) ________________________________________________________________________________
Date: Dec 04, 2007
Subject: Re: What is connected to your always on battery bus?
From: "William Curtis" <wcurtis(at)nerv10.com>
Can you share the rationale for the flaps? William http://wcurtis.nerv10.com/ -------- Original Message -------- > > I have flaps and electronic igniton on the battery bus. > Jerry Calvert > > ----- Original Message ----- > From: "MauleDriver" <MauleDriver(at)nc.rr.com> > To: "RV10-List Digest Server" > Sent: Tuesday, December 04, 2007 6:46 PM > Subject: RV10-List: What is connected to your always on battery bus? > > > > > > I can't quite figure out what will end up going on my battery bus. At > > least other than a dome light or baggage light.. and then perhaps not. > > > > Please share what you are putting on your battery bus and in particular > > for you flyers, what did you put on yours and what do you recommend to > > future flyers > > > > My panel will probably be a dual Chelton with the standard goodies but I > > don't beleive the battery bus gets involved much there. > > > > Bill Watson > > Durham NC > > 40605 > > > > > > > > > > ________________________________________________________________________________
Date: Dec 04, 2007
Subject: Re: unused F-1003A instrument panel blank
From: "William Curtis" <wcurtis(at)nerv10.com>
Thanks to all who responded and offered me their "left over" F-1003A instrument panel blank. Local builder Bob Newman (http://www.tcwtech.com/RV-10%20construction%20project.htm) has graciously offered me his since he will be going with a composite panel similar to his Glastar (http://www.tcwtech.com/New%20Panel%20N99RN.JPG). While I'm there to pick up the panel, I'll take the opportunity to closely examine his Safety-Trim (http://www.tcwtech.com/Aviation%20Products.htm). Seems quite a few folks have left over instrument panels. One year at OSH we should have all builders bring their left over parts (panels, crotch strap clip, primer pump mount, door handles, etc) put it in a pile and raffle it all off with the proceeds going to charity. I bet that would be one big pile of parts. William http://wcurtis.nerv10.com/ > ----- Original Message ----- > From: "William Curtis" <wcurtis(at)nerv10.com> > To: > Sent: Tuesday, December 04, 2007 1:42 PM > Subject: RV10-List: unused F-1003A instrument panel blank > > > > > > Anyone have an F-1003A instrument panel that they will not be using that > they would like to sell? I'm looking to have the stock panel waterjet cut > by the folks at experimental air (http://www.experimentalair.com/) and would > like an extra panel to experiment on. Van's seems to have raised the price > of the F-1003A panel to $55. I can get a 2' X 4' X 0.063 sheet of 6061-T6 > from Spruce for about $36, but I know some builders are opting for > fiberglass or the oversized panel from Stein in place of the stock panel. I > can give a home to that leftover stock panel. > > > > William > > http://wcurtis.nerv10.com/ > > > > -------- Original Message -------- > > > > > > Another source is McMaster-Carr, easiest way to find it is to simply > search on "3M Silicone" and it comes up at the bottom of the page. The 10.3 > oz cartridge is 3M part number 8663, McMaster-Carr part number 74955A68 and > it's $11.85. You can also get the 3 oz tube for $8.00... > > > > > > Bob #40105 > > > > > > > > > > > > > > > Read this topic online here: > > > > > > http://forums.matronics.com/viewtopic.php?p=150165#150165 > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > -- > 12/1/2007 12:05 PM > > > > > > ________________________________________________________________________________
From: "Richard Sipp" <rsipp(at)earthlink.net>
Subject: Re: What is connected to your always on battery bus?
Date: Dec 04, 2007
----- Original Message ----- From: "MauleDriver" <MauleDriver(at)nc.rr.com> Sent: Tuesday, December 04, 2007 7:46 PM Subject: RV10-List: What is connected to your always on battery bus? If you are planning on some form of electronic ignition, that might be a good choice for battery bus power. Ignition power then works just like a mag, as long as the switch is on and the breaker or fuse is good the ignition is powered regardless of any other failures. Dick Sipp 40065 N110DV buttoning up at the airport ________________________________________________________________________________
Date: Dec 04, 2007
From: "Kelly McMullen" <apilot2(at)gmail.com>
Subject: Annual Price increase?
Has anyone heard any rumblings about any increase this year? Is it time to figure how much can order before New Years? Does Vans usually shut down for some part of the Holidays? How early does one have to order? ________________________________________________________________________________
Date: Dec 04, 2007
From: "Kelly McMullen" <apilot2(at)gmail.com>
Subject: Re: Engine Choices (Taxi Testing New Engine)
Ethanol isn't like lead. If a tank truck took a load of gasahol, then a load of straight mogas, the contamination wouldn't be enough to worry about. Also, it doesn't matter where you are, your nearest bulk plant has mogas without any ethanol, because they can't put ethanol in the pipelines, it has to come by rail or tank truck. Whether they would sell you any, for your "yacht", I don't know. That was what used to do in Alaska...just use somebody's boat registration number, go to bulk plant with a 100 gal tank in back of pickup, and fill it with straight mogas. On 12/4/07, James K Hovis wrote: > > > You're right. I'm afraid delivering straight MOGAS (no ethanol) will > end up in the same boat, only a few suppliers willing to dedicate a > truck or two to deliver to the few airports who sell MOGAS (as > compared to the ethanol-gas delivered to the thousands of filling > stations). The price could end up the same as Avgas. But at least > premium gasoline in Missouri won't be required to have ethanol. You'll > probably have to ask to see if the premium in the tanks at the filling > station does or doesn't have ethanol. Think the $5 an hour clerk will > know??? > > Kevin H. > > On 12/4/07, GRANSCOTT(at)aol.com wrote: > > > > In a message dated 12/4/2007 9:30:02 AM Central Standard Time, > > james.k.hovis(at)gmail.com writes: > > > > Then again, if the fuel trucks are carrying blended fuel, won't that > > contaminate straight MOGAS destined for the local airports? Or are the > > fuel vendors going to have to use separate trucks to deliver MOGAS to > > airports same as they do now for Avgas? I don't think so. The supply > > of "clean" MOGAS at Missouri airports will dry up. My local airport > > has a pump and tank for 87 MOGAS. > > > > > > > > Kevin don't know how your gas is delivered but generally because the > > tankers > > are carrying leaded gas for 100LL they cannot use those tanks for > any other > > product, thus it's my understanding that these tank wagons are dedicated > > tanks...that's another reason we pay extra for aviation fuel. > > > > P > > > > > > > > **************************************Check out AOL's list of 2007's > hottest > > products. > > ( > http://money.aol.com/special/hot-products-2007?NCID=aoltop00030000000001) > > > > ________________________________________________________________________________
Subject: Slick Start
Date: Dec 05, 2007
From: "Dawson-Townsend,Timothy" <tdawson-townsend(at)aurora.aero>
We wanted SlickStart for our Bendix retard (shower of sparks) magneto, but low and behold, as part of Slick's "redesign" of the SlickStart, they dropped the SS1002 model, which was for Bendix (non-Slick) magnetos. Now they only support Slick mags, at least for retard magnetos. Most dealers don't stock SlickStart (instead shipping from factory), or had expended their stock, but after much searching, I found possibly the only remaining SS1002 Slick Start module in the world, in Germany. Installing it soon . . . TDT 40025 I love wheelpants! Tim Dawson-Townsend Aurora Flight Sciences tdt(at)aurora.aero 617-500-4812 (office) 617-905-4800 (mobile) ________________________________________________________________________________
From: "Chris Hukill" <cjhukill(at)cox.net>
Subject: battery bus
Date: Dec 05, 2007
I have a cigar lighter on my hot battery bus on my RV8, and I use it to trickle charge the battery during long periods of non use. Just connect a cigar lighter plug to a 1amp battery tender, and let it do it's thing. Chris Hukill ________________________________________________________________________________
Date: Dec 05, 2007
From: "Pascal" <rv10builder(at)verizon.net>
Subject: Re: Annual Price increase?
Did you call Van's and ask them? ----- Original Message ----- From: Kelly McMullen To: rv10-list(at)matronics.com Sent: Tuesday, December 04, 2007 8:27 PM Subject: RV10-List: Annual Price increase? Has anyone heard any rumblings about any increase this year? Is it time to figure how much can order before New Years? Does Vans usually shut down for some part of the Holidays? How early does one have to order? ________________________________________________________________________________
Date: Dec 05, 2007
From: "Kelly McMullen" <apilot2(at)gmail.com>
Subject: Re: Annual Price increase?
I'm about to, but figured some folks here might have picked up something from the rumor mill. Sometimes back channel info is very good. On 12/5/07, Pascal wrote: > > Did you call Van's and ask them? > > ----- Original Message ----- > *From:* Kelly McMullen > *To:* rv10-list(at)matronics.com > *Sent:* Tuesday, December 04, 2007 8:27 PM > *Subject:* RV10-List: Annual Price increase? > > Has anyone heard any rumblings about any increase this year? Is it time to > figure how much can order before New Years? Does Vans usually shut down for > some part of the Holidays? How early does one have to order? > > * > > href="http://www.matronics.com/contribution">http://www.matronics.com/chref="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List > href="http://forums.matronics.com">http://forums.matronics.com > > * > > * > > > * > > ________________________________________________________________________________
Date: Dec 05, 2007
From: "Kelly McMullen" <apilot2(at)gmail.com>
Subject: Re: Annual Price increase?
Good news for those running a bit behind schedule. Vans says price increase won't happen until Feb. 1, 2008. On 12/5/07, Kelly McMullen wrote: > > I'm about to, but figured some folks here might have picked up something > from the rumor mill. Sometimes back channel info is very good. > > On 12/5/07, Pascal wrote: > > > > Did you call Van's and ask them? > > > > ----- Original Message ----- > > *From:* Kelly McMullen > > *To:* rv10-list(at)matronics.com > > *Sent:* Tuesday, December 04, 2007 8:27 PM > > *Subject:* RV10-List: Annual Price increase? > > > > Has anyone heard any rumblings about any increase this year? Is it time > > to figure how much can order before New Years? Does Vans usually shut down > > for some part of the Holidays? How early does one have to order? > > > > * > > > > href=" > > http://www.matronics.com/contribution">http://www.matronics.com/chref=" > > http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List > > > > href="http://forums.matronics.com"> > > http://forums.matronics.com > > > > * > > > > * > > > > > > > > http://www.matronics.com/contribution > > > > > > http://www.matronics.com/Navigator?RV10-List > > > > http://forums.matronics.com > > > > * > > > > > ________________________________________________________________________________
Subject: Re: Hartzell composite prop option
From: "FlyerJumper" <mark.lanier(at)lmco.com>
Date: Dec 05, 2007
Debbie Dewey's -10 has been flying with the Aerocomposites 3-blade for well over a year now. It flew in the 2006 AirVenture Cup http://www.airventurecup.com/racers/results/2006results.html -------- Mark Read this topic online here: http://forums.matronics.com/viewtopic.php?p=150648#150648 ________________________________________________________________________________
Date: Dec 05, 2007
From: Simon Barber <simon(at)superduper.net>
Subject: Re: Engine Choices (Taxi Testing New Engine)
The GAMI PRISM ignition system supposedly lets a TIO-540 run with mogas without problems - I don't know if it also works on blended mogas. The key is the ignition system senses the cylinder pressure build up and decay and adjusts the spark timing according to what is acutally happening in the cylinder, not according to a pre-fixed table. The beauty of this is it automatically adjusts to differences in fuel, or other unmeasured variables like humidity that affect how quickly the burn happens. Some modern cars do the same thing, without using the pressure sensors that GAMI use (which are very expensive) - they use the spark plug itself as a sensor, putting a voltage across the gap after ignition and measuring the small current flow through the flame. It's called ion-sensing. As far as I can tell no aircraft ignition systems use ion-sensing yet - but this is a potential way to solve some of the fuel problems cheaply. Of course this does nothing for vapor lock or ice issues. GAMI's PRISM (apparently not yet available, but being certified): http://www.gami.com/prism.html A paper on ion sensing in cars: http://www.fs.isy.liu.se/~larer/Projects/main.html Simon Kelly McMullen wrote: > Ethanol isn't like lead. If a tank truck took a load of gasahol, then > a load of straight mogas, the contamination wouldn't be enough to > worry about. Also, it doesn't matter where you are, your nearest bulk > plant has mogas without any ethanol, because they can't put ethanol in > the pipelines, it has to come by rail or tank truck. Whether they > would sell you any, for your "yacht", I don't know. > That was what used to do in Alaska...just use somebody's boat > registration number, go to bulk plant with a 100 gal tank in back of > pickup, and fill it with straight mogas. > > On 12/4/07, *James K Hovis* > wrote: > > > > > You're right. I'm afraid delivering straight MOGAS (no ethanol) will > end up in the same boat, only a few suppliers willing to dedicate a > truck or two to deliver to the few airports who sell MOGAS (as > compared to the ethanol-gas delivered to the thousands of filling > stations). The price could end up the same as Avgas. But at least > premium gasoline in Missouri won't be required to have ethanol. You'll > probably have to ask to see if the premium in the tanks at the filling > station does or doesn't have ethanol. Think the $5 an hour clerk will > know??? > > Kevin H. > > On 12/4/07, GRANSCOTT(at)aol.com > > wrote: > > > > In a message dated 12/4/2007 9:30:02 AM Central Standard Time, > > james.k.hovis(at)gmail.com writes: > > > > Then again, if the fuel trucks are carrying blended fuel, won't > that > > contaminate straight MOGAS destined for the local airports? Or > are the > > fuel vendors going to have to use separate trucks to deliver > MOGAS to > > airports same as they do now for Avgas? I don't think so. The > supply > > of "clean" MOGAS at Missouri airports will dry up. My local > airport > > has a pump and tank for 87 MOGAS. > > > > > > > > Kevin don't know how your gas is delivered but generally because the > > tankers > > are carrying leaded gas for 100LL they cannot use those tanks > for any other > > product, thus it's my understanding that these tank wagons are > dedicated > > tanks...that's another reason we pay extra for aviation fuel. > > > > P > > > > > > > > **************************************Check out AOL's list of > 2007's hottest > > > * > > > * ________________________________________________________________________________
From: "Bob-tcw" <rnewman(at)tcwtech.com>
Subject: fuel lines, tunnel to wing
Date: Dec 05, 2007
Over the last couple of weeks we had a thread on flexible fuel lines and the Van's hard tubing lines. I've made my choice and decided to machine bushings to allow the use of standard bulkhead fittings at the tunnel and wing root. I've added a photo gallery on this on our web site. Here's the direct link. Just scroll to the bottom of the page on this link http://www.tcwtech.com/RV-10%20construction%20project.htm Bob Newman TCW Technologies . ________________________________________________________________________________
Subject: fuel lines, tunnel to wing
Date: Dec 05, 2007
From: "John W. Cox" <johnwcox(at)pacificnw.com>
Flexible fuel lines are exactly the kind of consumable that must be periodically replaced in all aircraft (based on date of product manufacture) and are subject to the ravages of Ethanol mandated into gasoline. We need to hear Dick VanGrunsven weigh in on Oregon's new bill - HB2210B. Numerous states were approached by Greenies at the same time (Michigan, Massachusetts, Pennsylvania). Oregon's Department of Agriculture just had a meeting yesterday and admitted a poorly crafted and detrimental piece of legislation and yet the freight train is still coming down the tracks next month. Choose those lines wisely. Know if the VAN supplied fuel quantity sending unit gaskets are susceptible to Ethanol laden gasoline products in our tanks. The Help Desk at VANS needs to hear your concerns. GAMIs PRISM product remains years from availability to help with ignition timing control. John Cox - 40600 ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Bob-tcw Sent: Wednesday, December 05, 2007 6:50 PM Subject: RV10-List: fuel lines, tunnel to wing Over the last couple of weeks we had a thread on flexible fuel lines and the Van's hard tubing lines. I've made my choice and decided to machine bushings to allow the use of standard bulkhead fittings at the tunnel and wing root. I've added a photo gallery on this on our web site. Here's the direct link. Just scroll to the bottom of the page on this link http://www.tcwtech.com/RV-10%20construction%20project.htm Bob Newman TCW Technologies . ________________________________________________________________________________
From: "Ben Westfall" <rv10(at)sinkrate.com>
Subject: fuel lines, tunnel to wing
Date: Dec 05, 2007
I have been fretting over the fuel line installation lately and I too have considered installing standard bulkhead fittings in some similar fashion. The one thing that has kept me from making up my mind and doing this is the following from the 43.13. I don't think this was mentioned in the last go around on fuel lines so I thought I would bring it up. Chapter 8, Section 3, Paragraph 8-31, part c Alignment states: "Never install a straight length of tubing between two rigidly mounted fittings. Always incorporate at least one bend between such fittings to absorb strain caused by vibration and temperature changes." Does the fitting in the tunnel wall qualify as a rigidly mounted? If so does anyone "in the know" know what qualifies as a proper bend? I am wondering if this is the primary reason for the way Vans has done it without fittings? I'm curious of others thoughts. Ben Westfall #40579 PDX _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Bob-tcw Sent: Wednesday, December 05, 2007 6:50 PM Subject: RV10-List: fuel lines, tunnel to wing Over the last couple of weeks we had a thread on flexible fuel lines and the Van's hard tubing lines. I've made my choice and decided to machine bushings to allow the use of standard bulkhead fittings at the tunnel and wing root. I've added a photo gallery on this on our web site. Here's the direct link. Just scroll to the bottom of the page on this link http://www.tcwtech.com/RV-10%20construction%20project.htm Bob Newman TCW Technologies . ________________________________________________________________________________
Date: Dec 05, 2007
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: fuel lines, tunnel to wing
John, I don't know why there is much thinking of using mogas in an RV. Most have relatively high compression pistons requiring at least 91/96 octane avgas, which is somewhere around 96-98 pump octane mogas...pretty unobtainable. 92 octane mogas is likely to be okay if one is careful not to push the timing, etc. Also, I don't know about the current formulations of PRC, but the PRC compounds used in the '60s model Mooneys won't stand up to the aromatics in mogas and turns to leaking mush. I saw one such plane that the owner pretty much had to convert to bladders because of his illicit use of premium mogas in 180hp Mooney. So, I'd worry more about the PRC with mogas than having to replace any flex lines. One could obtain teflon flex lines that would tolerate any hydrocarbon, with no life limit. Parker 124J is one variety. John W. Cox wrote: > > Flexible fuel lines are exactly the kind of consumable that must be > periodically replaced in all aircraft (based on date of product > manufacture) and are subject to the ravages of Ethanol mandated into > gasoline. We need to hear Dick VanGrunsven weigh in on Oregons new > bill HB2210B. Numerous states were approached by Greenies at the > same time (Michigan, Massachusetts, Pennsylvania). Oregons Department > of Agriculture just had a meeting yesterday and admitted a poorly > crafted and detrimental piece of legislation and yet the freight train > is still coming down the tracks next month. > > Choose those lines wisely. Know if the VAN supplied fuel quantity > sending unit gaskets are susceptible to Ethanol laden gasoline > products in our tanks. The Help Desk at VANS needs to hear your > concerns. GAMIs PRISM product remains years from availability to help > with ignition timing control. > > John Cox - 40600 > ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: fuel lines, tunnel to wing
Date: Dec 05, 2007
One thing to consider is that most of the tubing around the fuel selector already has some bends in each section; additionally the fixed fittings are also aluminum and fixed in aluminum, so they all have the same coefficient of linear expansion; They will expand together and shrink together. _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Ben Westfall Sent: Wednesday, December 05, 2007 8:40 PM Subject: RE: RV10-List: fuel lines, tunnel to wing I have been fretting over the fuel line installation lately and I too have considered installing standard bulkhead fittings in some similar fashion. The one thing that has kept me from making up my mind and doing this is the following from the 43.13. I don't think this was mentioned in the last go around on fuel lines so I thought I would bring it up. Chapter 8, Section 3, Paragraph 8-31, part c Alignment states: "Never install a straight length of tubing between two rigidly mounted fittings. Always incorporate at least one bend between such fittings to absorb strain caused by vibration and temperature changes." Does the fitting in the tunnel wall qualify as a rigidly mounted? If so does anyone "in the know" know what qualifies as a proper bend? I am wondering if this is the primary reason for the way Vans has done it without fittings? I'm curious of others thoughts. Ben Westfall #40579 PDX _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Bob-tcw Sent: Wednesday, December 05, 2007 6:50 PM Subject: RV10-List: fuel lines, tunnel to wing Over the last couple of weeks we had a thread on flexible fuel lines and the Van's hard tubing lines. I've made my choice and decided to machine bushings to allow the use of standard bulkhead fittings at the tunnel and wing root. I've added a photo gallery on this on our web site. Here's the direct link. Just scroll to the bottom of the page on this link http://www.tcwtech.com/RV-10%20construction%20project.htm Bob Newman TCW Technologies . ________________________________________________________________________________
Date: Dec 06, 2007
From: Matt Dralle <dralle(at)matronics.com>
Subject: Matronics List Fund Raiser - 2007 List of Contributors
Dear Listers, I would like to thank everyone that made a Contribution in support of the Lists this year! It was really nice to hear all great comments people had regarding the Lists! As I have said many times before, running these Lists is a labor of love. Your generosity during the List Fund Raiser underscores the great sentiments people have made regarding the Lists. If you haven't yet made a Contribution in support of this year's Fund Raiser please feel free to do so. The great List Fund Raiser gifts will be available on the Contribution site for just a little while longer, so hurry and make your Contribution and get your great gift! Once again, the URL for the Contribution web site is: http://www.matronics.com/contribution I would like to thank Andy Gold of the Builder's Bookstore ( http://www.buildersbooks.com ), Jon Croke of Homebuilt HELP ( http://www.homebuilthelp.com ) and Bob Nuckolls of AeroElectric ( http://www.aeroelectric.com ) for their extremely generous support during this year's Fund Raiser through the contribution of discounted merchandise. These are great guys that support the aviation industry and I encourage each and every Lister to have a look at their products. Thank you Andy, Jon and Bob!! Your support is very much appreciated! And finally, below you will find a web link to the 2007 List of Contributors current as of 12/6/07! Have a look at this list of names as these are the people that make all of these List services possible! I can't thank each of you enough for your support and great feedback during this year's Fund Raiser! THANK YOU! http://www.matronics.com/loc/2007.html I will be shipping out all of the gifts in the next few weeks and hope to have everything out by the end of the month. In most cases, gifts will be shipped via US Postal Service. Once again, thank you for making this year's List Fund Raiser successful! Best regards, Matt Dralle Matronics Email List Administrator ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: BLAST TUBES FOR THE MAGS
Date: Dec 06, 2007
I may have ask this question before but are any using the blast tubes in the baffling to cool the mags. never had these on a certified or experimental; never needed. ________________________________________________________________________________
Date: Dec 06, 2007
From: MauleDriver <MauleDriver(at)nc.rr.com>
Subject: Re: fuel lines, tunnel to wing
MauleDriver wrote: > I came to understand the purpose of this istem 43.13 before I knew it > was a standard. I found it aggravating to no end that none of the > components of the fuel system that reside in the tunnel are lined up. > Each one (boost pump, filter, flow meter) are all misaligned slightly > so one can never "/install a straight length of tubing between two > rigidly mounted fittings". / the fittings all require a job in the > tubing between them. / > / > I did the same bulkhead fitting thing that Bob and others have done. > Note that there are 90 degree bends in both pieces of tubing so it > would appear to conform to 8-31. Bob did a real nice job on the > bushings so that there are 2 inner bushing to keep the fitting > centered in the oversize hole, and 2 outer bushing to capture it in > the hole. I took a simpler route and just used 2 outer bushing that > depend on being clamped in place by the nut on the bulkhead fitting. > Given 8-31, the lazy approach would possibly provide even greater > allowance for vibration and temperature changes. Though I would > emphasize there is no need for this in this situation. And Bob's > bushings really looks like the proper way to do it. > > Overall, I'm thinking that the bulkhead fitting is the best way to > handle this situation next to Van's original design. It simplies the > bending required and facilitates installation of the Andair valve. > It does add more points of possible failure. > > Bill Watson > > Ben Westfall wrote: >> >> I have been fretting over the fuel line installation lately and I too >> have considered installing standard bulkhead fittings in some similar >> fashion. The one thing that has kept me from making up my mind and >> doing this is the following from the 43.13. I don't think this was >> mentioned in the last go around on fuel lines so I thought I would >> bring it up. >> >> >> >> /Chapter 8, Section 3, Paragraph 8-31, part c Alignment states:/ >> >> / / >> >> /"Never install a straight length of tubing between two rigidly >> mounted fittings. Always incorporate at least one bend between such >> fittings to absorb strain caused by vibration and temperature changes." / >> >> >> >> Does the fitting in the tunnel wall qualify as a rigidly mounted? If >> so does anyone "in the know" know what qualifies as a proper bend? I >> am wondering if this is the primary reason for the way Vans has done >> it without fittings? I'm curious of others thoughts. >> >> >> >> Ben Westfall >> >> #40579 >> >> PDX >> > ________________________________________________________________________________
Date: Dec 06, 2007
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Re: BLAST TUBES FOR THE MAGS
I spoke to Allen Barrett about the need for blast tubes. what I learned was that Mags are not fond of heat. In a Pitts, it is nearly mandatory to put in blast tubes as there is a lot of heat behind the baffles, and the mags don't last without the tubes. I don't know how much heat the -10 holds in the aft engine compartment, but living in the desert, I'm sensitive to anything that's affected by the heat, and so I put one in for each mag. I used the Van's corrugated plastic tube, and wrapped each with a coil of #10 coper wire to bend/aim them at the mags. However, based on what I learned in the paragraph below, I believe this is going to be too much and I may fashion some restrictors that provide a smaller diameter opening. I saw Allen Judy's highly modified RV6 @ OSH this year and he's got blast tubes of a very small diameter Scat Tube ( 3/8"?) On a related note, I recently spoke with a -10 builder in OK who just completed his plane and is now flying. He reported the HTS (Hot Tunnel Syndrome) phenomena. He has John Forsling exhaust and the Forsling Ceramic coated heat muffs. One mounted on each side of the engine on the exhaust stacks. John warned us that the heat muffs might not produce enough heat as the exhaust is ceramic coated both inside and outside. That turned out NOT to be the case. The air to the muffs is fed by a single 2" opening at the rear baffle behind cyl #5. The solution to the heat problem for this builder was to put a restrictor plate in front of the 2" air inlet. He experimented with how big the hole in the restrictor plate should be and FOUND THAT 1/4 " ONE QUARTER OF AN INCH was all that was needed to supply all the air He needed for front and aft cabin on a 40 degree OAT day!!!!! It solved his HTS problem and still provided all of the heat he needs. Deems Davis # 406 'Its all done....Its just not put together' http://deemsrv10.com/ David McNeill wrote: > I may have ask this question before but are any using the blast tubes > in the baffling to cool the mags. never had these on a certified or > experimental; never needed. ________________________________________________________________________________
From: Michael Kraus <n223rv(at)wolflakeairport.net>
Subject: BLAST TUBES FOR THE MAGS
Date: Dec 06, 2007
I have one too -----Original Message----- From: "David McNeill" <dlm46007(at)cox.net> Sent: 12/06/07 12:23 PM Subject: RV10-List: BLAST TUBES FOR THE MAGS I may have ask this question before but are any using the blast tubes in the baffling to cool the mags. never had these on a certified or experimental; never needed. ________________________________________________________________________________
Date: Dec 06, 2007
From: "Bob Newman" <rnewman(at)lutron.com>
Subject: Re: fuel lines, tunnel to wing
I looked into this straight tube between rigid supports thing as discussed in 43.13 and I identified two issues regarding this specific installation that allow me to be satisfied that in this particular installation I'm not going to have a problem. First, the mounting point at the tunnel is not very stiff. The tunnel is 0.050" aluminum and there is no support stiffening in the area in the same axis as the fuel line. (ie no other bulkheads at a right angle to the tunnel) So effectively there is not a lot holding the tunnel end fitting thereby allowing expansion, contraction and vibration to provide little stress to the tube. Try pushing on the tunnel sheetmetal near the location where this tube fitting goes and you'll see how much and easily the tunnel flexes at this point. Second, This area of the aircraft is incrediblly stiff in the bending direction allong the axis of the fuel tube. The fuel line is running parallel to the wing spar and about 8" in front of the spar, the amount of structural flexing in this area better be darn little! So those were the two things I considered before I made the bushings, I do note though, ensuring the fuel tubing length is correct is now much more important, and if I'm not satisfied with this approach, I'll loose the bulkhead fitting at the wing root and just use the one that allows a nice transition into the tunnel. -Bob Newman ________________________________________________________________________________
From: Jesse Saint <jesse(at)saintaviation.com>
Subject: Re: BLAST TUBES FOR THE MAGS
Date: Dec 06, 2007
Very good real life example of a fix for HTS. Anybody else with HTS want to try covering the holes and seeing what happens? One thing I know from experience is that I have never seen the heater valves opened very far. You will cook yourself if you do. Jesse Saint Saint Aviation, Inc. jesse(at)saintaviation.com Cell: 352-427-0285 Fax: 815-377-3694 On Dec 6, 2007, at 1:45 PM, Deems Davis wrote: > > I spoke to Allen Barrett about the need for blast tubes. what I > learned was that Mags are not fond of heat. In a Pitts, it is > nearly mandatory to put in blast tubes as there is a lot of heat > behind the baffles, and the mags don't last without the tubes. I > don't know how much heat the -10 holds in the aft engine > compartment, but living in the desert, I'm sensitive to anything > that's affected by the heat, and so I put one in for each mag. I > used the Van's corrugated plastic tube, and wrapped each with a coil > of #10 coper wire to bend/aim them at the mags. However, based on > what I learned in the paragraph below, I believe this is going to be > too much and I may fashion some restrictors that provide a smaller > diameter opening. I saw Allen Judy's highly modified RV6 @ OSH this > year and he's got blast tubes of a very small diameter Scat Tube > ( 3/8"?) > > On a related note, I recently spoke with a -10 builder in OK who > just completed his plane and is now flying. He reported the HTS (Hot > Tunnel Syndrome) phenomena. He has John Forsling exhaust and the > Forsling Ceramic coated heat muffs. One mounted on each side of the > engine on the exhaust stacks. John warned us that the heat muffs > might not produce enough heat as the exhaust is ceramic coated both > inside and outside. That turned out NOT to be the case. The air to > the muffs is fed by a single 2" opening at the rear baffle behind > cyl #5. The solution to the heat problem for this builder was to > put a restrictor plate in front of the 2" air inlet. He experimented > with how big the hole in the restrictor plate should be and FOUND > THAT 1/4 " ONE QUARTER OF AN INCH was all that was needed to supply > all the air He needed for front and aft cabin on a 40 degree OAT > day!!!!! It solved his HTS problem and still provided all of the > heat he needs. > > Deems Davis # 406 > 'Its all done....Its just not put together' > http://deemsrv10.com/ > > > David McNeill wrote: >> I may have ask this question before but are any using the blast >> tubes in the baffling to cool the mags. never had these on a >> certified or experimental; never needed. > > ________________________________________________________________________________
From: John Gonzalez <indigoonlatigo(at)msn.com>
Subject: closing up the bottom wing skin.
Date: Dec 06, 2007
Silly question- What position have people placed the wing in to try to get interior access to all the rivets with the bucking bar. Seems with the wings in the craddle , my arms are not long enough to reach those rivets at the rear spar area, or did everyone get a helper with the rivets? Thanks, John G. 409 ________________________________________________________________________________
From: speckter(at)comcast.net
Subject: Re: BLAST TUBES FOR THE MAGS
Date: Dec 06, 2007
I wonder what size hole you need for a -10 Minnesota day? Gary Back in MN for the holidays -------------- Original message -------------- From: Deems Davis <deemsdavis(at)cox.net> > > I spoke to Allen Barrett about the need for blast tubes. what I learned > was that Mags are not fond of heat. In a Pitts, it is nearly mandatory > to put in blast tubes as there is a lot of heat behind the baffles, and > the mags don't last without the tubes. I don't know how much heat the > -10 holds in the aft engine compartment, but living in the desert, I'm > sensitive to anything that's affected by the heat, and so I put one in > for each mag. I used the Van's corrugated plastic tube, and wrapped each > with a coil of #10 coper wire to bend/aim them at the mags. However, > based on what I learned in the paragraph below, I believe this is going > to be too much and I may fashion some restrictors that provide a smaller > diameter opening. I saw Allen Judy's highly modified RV6 @ OSH this year > and he's got blast tubes of a very small diameter Scat Tube ( 3/8"?) > > On a related note, I recently spoke with a -10 builder in OK who just > completed his plane and is now flying. He reported the HTS (Hot Tunnel > Syndrome) phenomena. He has John Forsling exhaust and the Forsling > Ceramic coated heat muffs. One mounted on each side of the engine on the > exhaust stacks. John warned us that the heat muffs might not produce > enough heat as the exhaust is ceramic coated both inside and outside. > That turned out NOT to be the case. The air to the muffs is fed by a > single 2" opening at the rear baffle behind cyl #5. The solution to the > heat problem for this builder was to put a restrictor plate in front of > the 2" air inlet. He experimented with how big the hole in the > restrictor plate should be and FOUND THAT 1/4 " ONE QUARTER OF AN INCH > was all that was needed to supply all the air He needed for front and > aft cabin on a 40 degree OAT day!!!!! It solved his HTS problem and > still provided all of the heat he needs. > > Deems Davis # 406 > 'Its all done....Its just not put together' > http://deemsrv10.com/ > > > David McNeill wrote: > > I may have ask this question before but are any using the blast tubes > > in the baffling to cool the mags. never had these on a certified or > > experimental; never needed. > > > > >
I wonder what size hole you need for a -10 Minnesota day?
 
Gary
Back in MN for the holidays
 

> --> RV10-List message posted by: Deems Davis
>
> I spoke to Allen Barrett about the need for blast tubes. what I learned
> was that Mags are not fond of heat. In a Pitts, it is nearly mandatory
> to put in blast tubes as there is a lot of heat behind the baffles, and
> the mags don't last without the tubes. I don't know how much heat the
> -10 holds in the aft engine compartment, but living in the desert, I'm
> sensitive to anything that's affected by the heat, and so I put one in
> for each mag. I used the Van's corrugated plastic tube, and wrapped each
> with a coil of #10 coper wire to bend/aim them at the mags. However,
> based on what I learned in the paragraph below, I believe this is going
> to be too much and I may fashion some restrictors that provide a smaller
> diameter opening. I saw Allen Judy's highly modified RV6 @ OSH this year
> and he's got blast tubes of a very small diameter Scat Tube ( 3/8"?)
>
> On a related note, I recently spoke with a -10 builder in OK who just
> completed his plane and is now flying. He reported the HTS (Hot Tunnel
> Syndrome) phenomena. He has John Forsling exhaust and the Forsling
> Ceramic coated heat muffs. One mounted on each side of the engine on the
> exhaust stacks. John warned us that the heat muffs might not produce
> enough heat as the exhaust is ceramic coated both inside and outside.
> That turned out NOT to be the case. The air to the muffs is fed by a
> single 2" opening at the rear baffle behind cyl #5. The solution to the
> heat problem for this builder was to put a restrictor plate in front of
> the 2" air inlet . He e > _ ://for

      
      
      
________________________________________________________________________________
From: Mark Ritter <mritter509(at)msn.com>
Subject: closing up the bottom wing skin.
Date: Dec 06, 2007
Absolutely - get help and bandages. Make sure women and children are out o f hearing range. Mark N410MR
From: indigoonlatigo(at)msn.comTo: rv10-list(at)matronics.comSubject: RV10-List: closing up the bottom wing skin.Date: Thu, 6 Dec 2007 11:47:17 -0800 Silly question- What position have people placed the wing in to try to get interior access to all the rivets with the bucking bar. Seems with the wing s in the craddle, my arms are not long enough to reach those rivets at the rear spar area, or did everyone get a helper with the rivets? Thanks, John G. 409 _________________________________________________________________ Put your friends on the big screen with Windows Vista=AE + Windows Live=99. http://www.microsoft.com/windows/shop/specialoffers.mspx?ocid=TXT_TAGLM_C PC_MediaCtr_bigscreen_102007 ________________________________________________________________________________
Subject: Re: closing up the bottom wing skin.
From: "orchidman" <gary(at)wingscc.com>
Date: Dec 06, 2007
I guess if you are a small framed person you might have problems reaching. I did mine while they were on the cradle by my self I found that holding both the bucking bar and the gun, I was able to get better control. But it does take some real contortions to get into position for some of them. [Shocked] If you have a helper available great. -------- Gary Blankenbiller RV10 - # 40674 Fuselage SB (N410GB reserved) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=150857#150857 ________________________________________________________________________________
Subject: closing up the bottom wing skin.
Date: Dec 07, 2007
From: "McGANN, Ron" <ron.mcgann(at)baesystems.com>
John, I did mine solo with the wings in the cradle - some were a challenge but I'm very happy with the results. I'm 5'9" and my knuckles don't drag on the floor. I used safety wire to hold the skins up and out of the way to access the rear spar rivets. I borrowed the idea from Deems - see his web site. cheers, Ron 187 finishing ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Gonzalez Sent: Friday, 7 December 2007 6:17 AM To: rv10-list(at)matronics.com Subject: RV10-List: closing up the bottom wing skin. Silly question- What position have people placed the wing in to try to get interior access to all the rivets with the bucking bar. Seems with the wings in the craddle, my arms are not long enough to reach those rivets at the rear spar area, or did everyone get a helper with the rivets? Thanks, John G. 409 "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." ________________________________________________________________________________
From: "Thane States" <thane2(at)comporium.net>
Subject: Re: closing up the bottom wing skin.
Date: Dec 06, 2007
Did all botom skins by myself, but have long arms. But did end up with rivet rash on arms. So it can be done, just do what it takes to have a nice result. Thane N321BY ----- Original Message ----- From: Mark Ritter To: rv10-list(at)matronics.com Sent: Thursday, December 06, 2007 4:35 PM Subject: RE: RV10-List: closing up the bottom wing skin. Absolutely - get help and bandages. Make sure women and children are out of hearing range. Mark N410MR
------------------------------------------------------------------------- --- From: indigoonlatigo(at)msn.com To: rv10-list(at)matronics.com Subject: RV10-List: closing up the bottom wing skin. Date: Thu, 6 Dec 2007 11:47:17 -0800 Silly question- What position have people placed the wing in to try to get interior access to all the rivets with the bucking bar. Seems with the wings in the craddle, my arms are not long enough to reach those rivets at the rear spar area, or did everyone get a helper with the rivets? Thanks, John G. 409 blank>http://www.matronics.com/contribution get=_blank>http://www.matronics.com/Navigator?RV10-List p://forums.matronics.com ------------------------------------------------------------------------- ----- Get the power of Windows + Web with the new Windows Live. Power up! ________________________________________________________________________________
From: Jeff Carpenter <jeff(at)westcottpress.com>
Subject: Re: closing up the bottom wing skin.
Date: Dec 06, 2007
I did it all myself John... and though my arms are quite long I don't think that came in to play much. The bottom skins are much easier to rivet than they look. I avoided it for a few days, but once I started I couldn't remember what all the fuss was about. I kept the wings in the cradle the whole time. Jeff Carpenter 40304 On Dec 6, 2007, at 11:47 AM, John Gonzalez wrote: > Silly question- > > What position have people placed the wing in to try to get interior > access to all the rivets with the bucking bar. Seems with the wings > in the craddle, my arms are not long enough to reach those rivets > at the rear spar area, or did everyone get a helper with the rivets? > > Thanks, > > John G. 409 > > ________________________________________________________________________________
Date: Dec 06, 2007
From: Scott Schmidt <scottmschmidt(at)yahoo.com>
Subject: Re: BLAST TUBES FOR THE MAGS
I have one mag and one lightspeed and no blast tube. Never had a problem yet. Maybe I'll be adding one at the next oil change. Scott Schmidt ----- Original Message ---- From: Michael Kraus <n223rv(at)wolflakeairport.net> Sent: Thursday, December 6, 2007 12:24:19 PM Subject: RE: RV10-List: BLAST TUBES FOR THE MAGS I have one too -----Original Message----- From: "David McNeill" <dlm46007(at)cox.net> Sent: 12/06/07 12:23 PM Subject: RV10-List: BLAST TUBES FOR THE MAGS I may have ask this question before but are any using the blast tubes in the baffling to cool the mags. never had these on a certified or experimental; never needed. ________________________________________________________________________________
Date: Dec 06, 2007
Subject: Re: Aerosport Testimonial - long
From: Dj Merrill <deej(at)deej.net>
Tim Olson wrote: > > Try doing a single-cylinder job on an auto conversion, > and having the job be this small. Hi Tim! Since you couldn't resist mentioning the auto conversion, I can't resist offering a good natured reply and offering some of my own personal observations. :-) In the 24 years or so that I've been driving, I've never once had to have any cylinder, piston, or valve work done on any of the cars that I've owned. In the 7 years that I have been flying, both airplanes that I have owned have had to have engine work, one with the replacement of a cylinder, piston and rings, and the other with valve problems. From my perspective, it is rather dismaying that you have had to have minor top end work done on your engine with just over 300 hours on it, and in fact it was a year ago that it started to have issues, so you actually had far less hours on it at the time. On the positive side, Aerosport definitely gave you great customer service! Hopefully you will be able to get everything back together and running so you can take your Dad up flying. One of my fondest memories was when I took my Mom up for her first flight with me. -Dj -- Dj Merrill Sportsman 2+2 Builder #7118 http://deej.net/sportsman/ "Many things that are unexplainable happen during the construction of an airplane." --Dave Prizio, 30 Aug 2005 ________________________________________________________________________________
Date: Dec 06, 2007
From: Scott Schmidt <scottmschmidt(at)yahoo.com>
Subject: Re: Aerosport Testimonial - long
It is hard to compare airplanes and cars. If we all drove our cars around at full throttle, it wouldn't make it a week, maybe not even a day. Bart and Sue are two of the best in this industry. He probably didn't want your money because the exchange rate has made the American dollar worth nothing to him. -Scott Schmidt ----- Original Message ---- From: Dj Merrill <deej(at)deej.net> Sent: Thursday, December 6, 2007 4:18:08 PM Subject: Re: RV10-List: Aerosport Testimonial - long Tim Olson wrote: > > Try doing a single-cylinder job on an auto conversion, > and having the job be this small. Hi Tim! Since you couldn't resist mentioning the auto conversion, I can't resist offering a good natured reply and offering some of my own personal observations. :-) In the 24 years or so that I've been driving, I've never once had to have any cylinder, piston, or valve work done on any of the cars that I've owned. In the 7 years that I have been flying, both airplanes that I have owned have had to have engine work, one with the replacement of a cylinder, piston and rings, and the other with valve problems. From my perspective, it is rather dismaying that you have had to have minor top end work done on your engine with just over 300 hours on it, and in fact it was a year ago that it started to have issues, so you actually had far less hours on it at the time. On the positive side, Aerosport definitely gave you great customer service! Hopefully you will be able to get everything back together and running so you can take your Dad up flying. One of my fondest memories was when I took my Mom up for her first flight with me. -Dj -- Dj Merrill Sportsman 2+2 Builder #7118 http://deej.net/sportsman/ "Many things that are unexplainable happen during the construction of an airplane." --Dave Prizio, 30 Aug 2005 ________________________________________________________________________________
Date: Dec 06, 2007
Subject: Re: Aerosport Testimonial - long
From: Dj Merrill <deej(at)deej.net>
Scott Schmidt wrote: > If we all drove our cars around at full throttle, it wouldn't make it a > week, maybe not even a day. Hi Scott, Do you have any data on this? I keep hearing people say this but I can't seem to find any actual data to back it up. I'd greatly appreciate it if you would be willing to send any information that you have to help me in my research. I'm trying to learn as much about this stuff as I can. Since the autoconversions are not flown at full throttle but rather in the vicinity of 4000 RPM it doesn't really apply to the aircraft application, but I'm still interested to see if one did want to run it full throttle in a car just how long it might last. I've found some useful information on this web page http://www.sdsefi.com/air51.htm but it would be great if someone had more information to share about it. Thanks, -Dj -- Dj Merrill Sportsman 2+2 Builder #7118 http://deej.net/sportsman/ "Many things that are unexplainable happen during the construction of an airplane." --Dave Prizio, 30 Aug 2005 ________________________________________________________________________________
Date: Dec 06, 2007
From: "Pascal" <rv10builder(at)verizon.net>
Subject: Re: Aerosport Testimonial - long
Bart and Sue are two of the best in this industry. He probably didn't want your money because the exchange rate has made the American dollar worth nothing to him. That and a 3 year warranty for parts and labour he stands by. Pascal ----- Original Message ----- From: Scott Schmidt To: rv10-list(at)matronics.com Sent: Thursday, December 06, 2007 4:57 PM Subject: Re: RV10-List: Aerosport Testimonial - long It is hard to compare airplanes and cars. If we all drove our cars around at full throttle, it wouldn't make it a week, maybe not even a day. Bart and Sue are two of the best in this industry. He probably didn't want your money because the exchange rate has made the American dollar worth nothing to him. -Scott Schmidt ----- Original Message ---- From: Dj Merrill <deej(at)deej.net> To: rv10-list(at)matronics.com Sent: Thursday, December 6, 2007 4:18:08 PM Subject: Re: RV10-List: Aerosport Testimonial - long Tim Olson wrote: > > Try doing a single-cylinder job on an auto conversion, > and having the job be this small. Hi Tim! Since you couldn't resist mentioning the auto conversion, I can't resist offering a good natured reply and offering some of my own personal observations. :-) In the 24 years or so that I've been driving, I've never once had to have any cylinder, piston, or valve work done on any of the cars that I've owned. In the 7 years that I have been flying, both airplanes that I have owned have had to have engine work, one with the replacement of a cylinder, piston and rings, and the other with valve problems. From my perspective, it is rather dismaying that you have had to have minor top end work done on your engine with just over 300 hours on it, and in fact it was a year ago that it started to have issues, so you actually had far less hours on it at the time. On the positive side, Aerosport definitely gave you great customer service! Hopefully you will be able to get everything back together and running so you can take your Dad up flying. One of my fondest memories was when I took my Mom up for her first flight with me. -Dj -- Dj Merrill Sportsman 2+2 Builder #7118 http://deej.net/sportsman/ "Many things that are unexplainable happen during the construction of ________________________________________________________________________________
Date: Dec 06, 2007
From: Tim Olson <Tim(at)MyRV10.com>
Subject: Re: Aerosport Testimonial - long
We could have a little competition... How about we go out and gather firsthand reports from 20 Lycoming owners that made it 2000 hours with no work, and we go out and find 20 of ANY single auto conversion engine owners out there that needed no work after 2000 hours. ;) I don't know, I know what you're saying...the engines may be tough, but today I wound out my 4.3L to 3500rpm and tried to keep it there for a short time. It wasn't very comforting to hear that thing winding away like that. I know, I know, they should be able to handle it....but man, that's why they build transmissions on cars. I certainly wasn't happy to have any work done. But on the same token, I can't blame the engine design, or the builder for it. Perhaps it's from having looser tolerances to allow for the expansion, but while talking about the subject with the A&P as we pulled the jug, he told me he sees planes all the time that have gone to TBO with no work. Starting an engine up is kind of a crapshoot. I've had tough diesel engines that threw rods, cracked pistons, and of course my least favorite stranding I've ever had was when a timing belt blew, throwing my valves into my pistons on a car I had. You just never know. I'm just glad that it ended up being so easy to work on. I can see now why they kept the design...it's really a piece of maintenance simplicity from a standpoint of the jugs, which are the part you'd have to work on more than the others anyway. Tim Dj Merrill wrote: > > Scott Schmidt wrote: > >> If we all drove our cars around at full throttle, it wouldn't make it a >> week, maybe not even a day. > > Hi Scott, > Do you have any data on this? I keep hearing people say this but I > can't seem to find any actual data to back it up. I'd greatly > appreciate it if you would be willing to send any information that you > have to help me in my research. I'm trying to learn as much about this > stuff as I can. > > Since the autoconversions are not flown at full throttle but rather in > the vicinity of 4000 RPM it doesn't really apply to the aircraft > application, but I'm still interested to see if one did want to run it > full throttle in a car just how long it might last. > > I've found some useful information on this web page > http://www.sdsefi.com/air51.htm > but it would be great if someone had more information to share about it. > > Thanks, > > -Dj > ________________________________________________________________________________
Date: Dec 06, 2007
Subject: Re: Aerosport Testimonial - long
From: Dj Merrill <deej(at)deej.net>
Tim Olson wrote: > > We could have a little competition... > > How about we go out and gather firsthand reports from 20 Lycoming > owners that made it 2000 hours with no work, and we go out > and find 20 of ANY single auto conversion engine owners out there > that needed no work after 2000 hours. ;) Okay, you do the Subaru conversions, and I'll do the Lycomings... :-) Honestly I was not (and am still not) trying to stir the pot. It is just that reports like yours is one of the main reasons why I started looking at Subaru conversions. I had two bad experiences (at 800 hours on one engine, and about 1050 or so on the other). My local shop often had a Lycoming engine in for top end work. It really started bothering me. You are right, there are some engines that will make it to TBO, but I just feel like it is a crap shoot. You had to do work at 300 hours, but Jesse might make it all the way to TBO. There just doesn't seem to be any good reasoning why one engine might make it and one might need work. I'm fairly certain you take good care of your airplane and engine, and it is unlikely that it was something that you did that caused the problem (or was it? *grin*). The Subaru might have problems as well. When it comes down to it, most of us make decisions based on our personal experiences. None of my cars has ever had to have engine work, and both of my airplanes have. It might be irrational reasoning, but the picture in my head is tending towards Subaru engines being more reliable than a typical Lycoming. That's why I've been asking around for actual data and test results, if anyone has any to share or can point me in the right direction. My science background is telling me that I need real data, not subjective WAGs... :-) -Dj -- Dj Merrill Sportsman 2+2 Builder #7118 http://deej.net/sportsman/ "Many things that are unexplainable happen during the construction of an airplane." --Dave Prizio, 30 Aug 2005 ________________________________________________________________________________
From: "Bob-tcw" <rnewman(at)tcwtech.com>
Subject: SteinAir and Safety-Trim
Date: Dec 07, 2007
Fellow builders, We are pleased to let you all know that SteinAir has agreed to be a distributor of TCW Technologies products. They now can provide Safety-Trim intelligent servo controllers to the experimental aviation community. Safety-Trim is available at their on-line web store and may be built into your new instrument panel wiring harness. Visit. www.steinair.com Best regards, Bob Newman TCW Technologies www.tcwtech.com ________________________________________________________________________________
Subject: Aerosport Testimonial - long
Date: Dec 07, 2007
From: "Bobby J. Hughes" <bhughes(at)qnsi.net>
Not all auto conversions have cylinders :) Sorry I just could not resist. Bobby -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dj Merrill Sent: Thursday, December 06, 2007 5:18 PM Subject: Re: RV10-List: Aerosport Testimonial - long Tim Olson wrote: > > Try doing a single-cylinder job on an auto conversion, and having the > job be this small. Hi Tim! Since you couldn't resist mentioning the auto conversion, I can't resist offering a good natured reply and offering some of my own personal observations. :-) In the 24 years or so that I've been driving, I've never once had to have any cylinder, piston, or valve work done on any of the cars that I've owned. In the 7 years that I have been flying, both airplanes that I have owned have had to have engine work, one with the replacement of a cylinder, piston and rings, and the other with valve problems. From my perspective, it is rather dismaying that you have had to have minor top end work done on your engine with just over 300 hours on it, and in fact it was a year ago that it started to have issues, so you actually had far less hours on it at the time. On the positive side, Aerosport definitely gave you great customer service! Hopefully you will be able to get everything back together and running so you can take your Dad up flying. One of my fondest memories was when I took my Mom up for her first flight with me. -Dj -- Dj Merrill Sportsman 2+2 Builder #7118 http://deej.net/sportsman/ "Many things that are unexplainable happen during the construction of an airplane." --Dave Prizio, 30 Aug 2005 ________________________________________________________________________________
From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net>
Date: Dec 07, 2007
Subject: Aerosport Testimonial - long
Wait, you want real data and you went with an Egg?!? The man who refuses to do any dyno runs and estimates his power output while (re)engineering on the fly after he sold a package and then routinely delivers a year late?!? Sorry man, I still like the idea of auto conversions but I just had to point that out. One of Eggs chief reasons for not having any resemblance to a standardize configuration is that the engine changes every year. Yet he is usually 1-2 years behind a production run from the factory on delivery. So something else to think about. Comparing a 500ish engine production run to 10's of thousands doesn't really give any real sense of reliability until you do some averaging for real maint vs operational hours. I don't believe anyone has actually done that. I think Eggs engine has its place but it's not in heavy 4 seat aircraft. The Sportsman is probably as big as I would consider. Michael -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dj Merrill Sent: Thursday, December 06, 2007 10:40 PM Subject: Re: RV10-List: Aerosport Testimonial - long Tim Olson wrote: > > We could have a little competition... > > How about we go out and gather firsthand reports from 20 Lycoming > owners that made it 2000 hours with no work, and we go out > and find 20 of ANY single auto conversion engine owners out there > that needed no work after 2000 hours. ;) Okay, you do the Subaru conversions, and I'll do the Lycomings... :-) Honestly I was not (and am still not) trying to stir the pot. It is just that reports like yours is one of the main reasons why I started looking at Subaru conversions. I had two bad experiences (at 800 hours on one engine, and about 1050 or so on the other). My local shop often had a Lycoming engine in for top end work. It really started bothering me. You are right, there are some engines that will make it to TBO, but I just feel like it is a crap shoot. You had to do work at 300 hours, but Jesse might make it all the way to TBO. There just doesn't seem to be any good reasoning why one engine might make it and one might need work. I'm fairly certain you take good care of your airplane and engine, and it is unlikely that it was something that you did that caused the problem (or was it? *grin*). The Subaru might have problems as well. When it comes down to it, most of us make decisions based on our personal experiences. None of my cars has ever had to have engine work, and both of my airplanes have. It might be irrational reasoning, but the picture in my head is tending towards Subaru engines being more reliable than a typical Lycoming. That's why I've been asking around for actual data and test results, if anyone has any to share or can point me in the right direction. My science background is telling me that I need real data, not subjective WAGs... :-) -Dj -- Dj Merrill Sportsman 2+2 Builder #7118 http://deej.net/sportsman/ "Many things that are unexplainable happen during the construction of an airplane." --Dave Prizio, 30 Aug 2005 ________________________________________________________________________________
Subject: Vent windows
Date: Dec 07, 2007
From: "Dawson-Townsend,Timothy" <tdawson-townsend(at)aurora.aero>
Who's got N410JA, that Grady just painted? (pictures on vansairforce.net) I like the Piper style vent windows in the windows! Can you share information on how you did it, where you got the parts, costs, etc? Looks nice! TDT 40025 Tim Dawson-Townsend Aurora Flight Sciences tdt(at)aurora.aero 617-500-4812 (office) 617-905-4800 (mobile) ________________________________________________________________________________
From: Mark Ritter <mritter509(at)msn.com>
Subject: Aerosport Testimonial - long
Date: Dec 07, 2007
Spoken like a true rotor head. When are you bringing your 10 to the airport for final assembly? Mark RV-10/N410MR
> Subject: RE: RV10-List: Aerosport Testimonial - long> Date: Fri, 7 Dec 20 all auto conversions have cylinders :)> > Sorry I just could not resist.> > Bobby> > > -----Original Message-----> From: owner-rv10-list-server@matro nics.com> [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dj Mer rill> Sent: Thursday, December 06, 2007 5:18 PM> To: rv10-list(at)matronics.co m> Subject: Re: RV10-List: Aerosport Testimonial - long> > --> RV10-List me ssage posted by: Dj Merrill > > Tim Olson wrote:> > > > Try doing a single-cylinder job on an auto conversion, and having the > > job b e this small.> > Hi Tim!> Since you couldn't resist mentioning the auto con version, I> can't resist offering a good natured reply and offering some of my own> personal observations. :-)> > In the 24 years or so that I've been driving, I've never once> had to have any cylinder, piston, or valve work done on any of the cars> that I've owned. In the 7 years that I have been f lying, both airplanes> that I have owned have had to have engine work, one with the replacement> of a cylinder, piston and rings, and the other with v alve problems.> > From my perspective, it is rather dismaying that you have had to> have minor top end work done on your engine with just over 300 hou rs on> it, and in fact it was a year ago that it started to have issues, so you> actually had far less hours on it at the time.> > On the positive sid e, Aerosport definitely gave you great> customer service! Hopefully you wil l be able to get everything back> together and running so you can take your Dad up flying. One of my> fondest memories was when I took my Mom up for h er first flight with me.> > -Dj> > --> Dj Merrill> Sportsman 2+2 Builder #7 118> http://deej.net/sportsman/> > "Many things that are unexplainable happ en during the construction of an> airplane." --Dave Prizio, 30 Aug 2005> > ====> > > _________________________________________________________________ You keep typing, we keep giving. Download Messenger and join the i=92m Init iative now. ________________________________________________________________________________
Subject: Car engine
Date: Dec 07, 2007
From: "Dawson-Townsend,Timothy" <tdawson-townsend(at)aurora.aero>
"2) How many of us have temp gauges installed in every exhaust port (of car engine)? - none" You might be surprised at how many modern engines are doing internal monitoring of temperatures, etc., it's just that he engine control unit is using that information and not sharing it with the driver . . . TDT 40025 ________________________________________________________________________________
Date: Dec 07, 2007
From: Les Kearney <kearney(at)shaw.ca>
Subject: Rivethead Aero
Hi A couple of weeks ago I asked about RivetHead Aero and door pins. I was finally able to contact them (Dave's website was down for a few days for some reason). I ordered the parts and they were mailed the next day and arrived today. I have bought Dave's parts before and highly recommend his workmanship. Just order early and you will be happy! Cheers Les Kearney Still singing the section 29 blues (but on the final few bars) #40643 C-GCWZ (Reserved) -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of AirMike Sent: November-30-07 2:38 PM Subject: RV10-List: Re: Rivethead Aero Got my set today - Happy camper (7 wks) :D :D :D :D -------- OSH '08 or Bust Q/B Kit - Doors/windows/fiberglass stuff Read this topic online here: http://forums.matronics.com/viewtopic.php?p=149682#149682 ________________________________________________________________________________
From: GRANSCOTT(at)aol.com
Date: Dec 07, 2007
Subject: Re: Aerosport Testimonial - long
In a message dated 12/6/2007 7:15:22 PM Central Standard Time, scottmschmidt(at)yahoo.com writes: In the 24 years or so that I've been driving, I've never once had to have any cylinder, piston, or valve work done on any of the cars that I've owned. In the 7 years that I have been flying, both airplanes that I have owned have had to have engine work, one with the replacement of a cylinder, piston and rings, and the other with valve problems. DJ... How often do you accelerate your auto, from ground level to 2-4 miles above the surface from where you started and how often does your car's engine experience rapid temperature and pressure changes to it's block, and once you start your car's engine do you immediately put the hammer down to max RPM to get out of your driveway and then reduce power to 65-80% of it's maximum power out put while giving the engine varying amounts of oxygen to react with? There are many engines that will run for years and up to and beyond TBO's without overhauls, but there are some that need more attention than others. If you want to get maximum performance from your engine, fly it as often as possible, daily if possible; change the oil and filter frequently and enjoy the scenery below! **************************************Check out AOL's list of 2007's hottest products. (http://money.aol.com/special/hot-products-2007?NCID=aoltop00030000000001) ________________________________________________________________________________
From: GRANSCOTT(at)aol.com
Date: Dec 07, 2007
Subject: Re: Aerosport Testimonial - long
In a message dated 12/6/2007 8:16:54 PM Central Standard Time, deej(at)deej.net writes: Do you have any data on this? I keep hearing people say this but I can't seem to find any actual data to back it up. I've flown for years behind a 235hp O-540, the engine made TBO at 2,000+ was rebuilt and is now about 650 hrs, it's a tough little engine...but if one looks at the record of the same block producing 300+hp the reliability of the engine is not quite as likely to make TBO without a top along the way. Talk to owners of Cherokee 235 and Cherokee 6's (300)...both have O-540's in them. I think we've yet to see many good auto engine conversions...the Mooney Porsche was probably the largest "experiment" in regular GA aircraft. P **************************************Check out AOL's list of 2007's hottest products. (http://money.aol.com/special/hot-products-2007?NCID=aoltop00030000000001) ________________________________________________________________________________
Subject: Aerosport Testimonial - long
Date: Dec 07, 2007
From: "Bobby J. Hughes" <bhughes(at)qnsi.net>
Hopefully after Christmas and before New Years. It would help if I would stop finding ways to improve the radiator ducts :( Bobby (Never, every, every build a custom cowl) ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Mark Ritter Sent: Friday, December 07, 2007 10:00 AM Subject: RE: RV10-List: Aerosport Testimonial - long Spoken like a true rotor head. When are you bringing your 10 to the airport for final assembly? Mark RV-10/N410MR
________________________________ > Subject: RE: RV10-List: Aerosport Testimonial - long > Date: Fri, 7 Dec 2007 08:32:21 -0600 > From: bhughes(at)qnsi.net > To: rv10-list(at)matronics.com > > > Not all auto conversions have cylinders :) > > Sorry I just could not resist. > > Bobby > > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dj Merrill > Sent: Thursday, December 06, 2007 5:18 PM > To: rv10-list(at)matronics.com > Subject: Re: RV10-List: Aerosport Testimonial - long > > > Tim Olson wrote: > > > > Try doing a single-cylinder job on an auto conversion, and having the > > job be this small. > > Hi Tim! > Since you couldn't resist mentioning the auto conversion, I > can't resist offering a good natured reply and offering some of my own > personal observations. :-) > > In the 24 years or so that I've been driving, I've never once > had to have any cylinder, piston, or valve work done on any of the cars > that I've owned. In the 7 years that I have been flying, both airplanes > that I have owned have had to have engine work, one with the replacement > of a cylinder, piston and rings, and the other with valve problems. > > From my perspective, it is rather dismaying that you have had to > have minor top end work done on your engine with just over 300 hours on > it, and in fact it was a year ago that it started to have issues, so you > actually had far less hours on it at the time. > > On the positive side, Aerosport definitely gave you great > customer service! Hopefully you will be able to get everything back > together and running so you can take your Dad up flying. One of my > fondest memories was when I took my Mom up for her first flight with me. > > -Dj > > -- > Dj Merrill > Sportsman 2+2 Builder #7118 > http://deej.net/sportsman/ > > "Many things that are unexplainable happen during the construction of an > airplane." --Dave Prizio, 30 Aug 2005 > > >====================== &g============= > > > ________________________________ You keep typing, we keep giving. Download Messenger and join source=CRM_WL_joinnow' target='_new'>Join in! ________________________________________________________________________________
From: speckter(at)comcast.net
Subject: Re: Aerosport Testimonial - long
Date: Dec 07, 2007
Because of the lack of volume in auto engine conversions vs Lycoming good hard data is very hard to come by. Additionally the data is not all measured and reported in a consistant way as to allow a good thorough analysis. I would advise anyone going down the auto conversion road to understand that we know a whole lot less about conversions than we know about Lycomings. So as they say you are on your own. The other factor is that the conversion business seems to have quite a few folks of less than stellar integrety. So many claims have been made and so many people burned that it is not for the faint of heart to go this route. Good luck as you sort all this out. Gary Frozen in MN -------------- Original message -------------- From: Dj Merrill <deej(at)deej.net> > > Tim Olson wrote: > > > > We could have a little competition... > > > > How about we go out and gather firsthand reports from 20 Lycoming > > owners that made it 2000 hours with no work, and we go out > > and find 20 of ANY single auto conversion engine owners out there > > that needed no work after 2000 hours. ;) > > Okay, you do the Subaru conversions, and I'll do the Lycomings... :-) > > Honestly I was not (and am still not) trying to stir the pot. It is > just that reports like yours is one of the main reasons why I started > looking at Subaru conversions. I had two bad experiences (at 800 hours > on one engine, and about 1050 or so on the other). My local shop often > had a Lycoming engine in for top end work. It really started bothering me. > > You are right, there are some engines that will make it to TBO, but I > just feel like it is a crap shoot. You had to do work at 300 hours, but > Jesse might make it all the way to TBO. There just doesn't seem to be > any good reasoning why one engine might make it and one might need > work. I'm fairly certain you take good care of your airplane and > engine, and it is unlikely that it was something that you did that > caused the problem (or was it? *grin*). > > The Subaru might have problems as well. When it comes down to it, most > of us make decisions based on our personal experiences. None of my cars > has ever had to have engine work, and both of my airplanes have. It > might be irrational reasoning, but the picture in my head is tending > towards Subaru engines being more reliable than a typical Lycoming. > That's why I've been asking around for actual data and test results, if > anyone has any to share or can point me in the right direction. My > science background is telling me that I need real data, not subjective > WAGs... :-) > > -Dj > > > -- > Dj Merrill > Sportsman 2+2 Builder #7118 > http://deej.net/sportsman/ > > "Many things that are unexplainable happen during the construction of an > airplane." --Dave Prizio, 30 Aug 2005 > > > >
Because of the lack of volume in auto engine conversions vs Lycoming good hard data is very hard to come by.  Additionally the data is not all measured and reported in a consistant way as to allow a good thorough analysis. 
 
I would advise anyone going down the auto conversion road to understand that we know a whole lot less about conversions than we know about Lycomings.  So as they say you are on your own.
 
The other factor is that the conversion business seems to have quite a few folks of less than stellar integrety.  So many claims have been made and so many people burned that it is not for the faint of heart to go this route.
 
Good luck as you sort all this out.
 
Gary
Frozen in MN
 

> --> RV10-List message posted by: Dj Merrill
>
> Tim Olson wrote:
> > --> RV10-List message posted by: Tim Olson
> >
> > We could have a little competition...
> >
> > How about we go out and gather firsthand reports from 20 Lycoming
> > owners that made it 2000 hours with no work, and we go out
> > and find 20 of ANY single auto conversion engine owners out there
> > that needed no work after 2000 hours. ;)
>
> Okay, you do the Subaru conversions, and I'll do the Lycomings... :-)
>
> Honestly I was not (and am still not) trying to stir the pot. It is
> just that reports like yours is one of the main reasons why I started
& gt; lo oking at Subaru conversions. I had two bad experiences (at 800 hours
> on one engine, and about 1050 or so on the other). My local shop often
> had a Lycoming engine in for top end work. It really started bothering me.
>
> You are right, there are some engines that will make it to TBO, but I
> just feel like it is a crap shoot. You had to do work at 300 hours, but
> Jesse might make it all the way to TBO. There just doesn't seem to be
> any good reasoning why one engine might make it and one might need
> work. I'm fairly certain you take good care of your airplane and
> engine, and it is unlikely that it was something that you did that
> caused the problem (or was it? *grin*).
>
> The Subaru might have problems as well. When it comes down to it, most
> of us make decisions based on our personal experiences. None of my cars
> has ever had to have engine work, and both of my airpla nes ha the Co .matro

      
      
      
________________________________________________________________________________
Date: Dec 07, 2007
Subject: Re: Aerosport Testimonial - long
From: Dj Merrill <deej(at)deej.net>
Tim Olson wrote: > > Dj, > > I'm glad that you know me and I know you and we have no worries > that this stuff is intended to offend anyone. I have fun with > the discussion, and any kind hearted jabs, so it's all good. That's why I wasn't worried about posting. I'm just trying to learn as much about this as I can, and I was confident you would not take offense at my reply. You should see the responses when I asked about using mogas with 10% ethanol in it... *grin* Yes, believe it or not, you can design an aircraft fuel system to use this fuel safely, but it took me several months of research to find out how to do it (and part of that solution involves the use of the Subaru engine), along with several e-mail conversations with the very few people that are doing research and experimenting with ethanol based fuels. Actual data on this topic is very hard to find, but opinions are as common as water in the NorthWest right now... :-) My ultimate goal is to have my Sportsman on amphibious floats, and have the option of refueling at a boat marina. I also wanted to be able to use the same fuel as an automobile, thinking along the lines of long term availability. At this point I am fairly confident that I can accomplish this. -Dj -- Dj Merrill - N1JOV Glastar Sportsman 2+2 Builder #7118 N421DJ http://deej.net/sportsman/ "Many things that are unexplainable happen during the construction of an airplane." --Dave Prizio, 30 Aug 2005 ________________________________________________________________________________
Subject: Re: Aerosport Testimonial - long
Date: Dec 07, 2007
From: nyterminat(at)aol.com
I had an IO-540 in my Saratoga and at 1140 hrs it wound up being time for an overhaul due to the spalling on the camshft. Bob In a message dated 12/6/2007 8:16:54 PM Central Standard Time, deej(at)deej.net writes: Do you have any data on this?? I keep hearing people say this but I can't seem to find any actual data to back it up. I've flown for years behind a 235hp O-540, the engine made TBO at 2,000+ was rebuilt and is now about 650 hrs, it's a tough little engine...but if one looks at the record of the same block producing 300+hp the reliability of the engine is not quite as likely to make TBO without a top along the way.? Talk to owners of Cherokee 235 and Cherokee 6's (300)...both have O-540's in them.? I think we've yet to see many good auto engine conversions...the Mooney Porsche was probably the largest "experiment" in regular GA aircraft. ? P -----Original Message----- From: GRANSCOTT(at)aol.com Sent: Fri, 7 Dec 2007 12:12 pm Subject: Re: RV10-List: Aerosport Testimonial - long In a message dated 12/6/2007 8:16:54 PM Central Standard Time, deej(at)deej.net writes: Do you have any data on this?? I keep hearing people say this but I can't seem to find any actual data to back it up. I've flown for years behind a 235hp O-540, the engine made TBO at 2,000+ was rebuilt and is now about 650 hrs, it's a tough little engine...but if one looks at the record of the same block producing 300+hp the reliability of the engine is not quite as likely to make TBO without a top along the way.? Talk to owners of Cherokee 235 and Cherokee 6's (300)...both have O-540's in them.? I think we've yet to see many good auto engine conversions...the Mooney Porsche was probably the largest "experiment" in regular GA aircraft. ? P hottest products and top money wasters of 2007. ________________________________________________________________________ ________________________________________________________________________________
Subject: fuel lines, tunnel to wing
Date: Dec 07, 2007
From: "John W. Cox" <johnwcox(at)pacificnw.com>
If you builders can find other RV-10 builders who ignore this maxim. Either conclude they understand little on fluid dynamics or they are just uninformed and need to open the book for a refresher. The danger is just not worth it. Pictures of tunnels can show a lot about understanding tubing bends and use of flex tubing. Ben's edit is DEAD ON. "Never". John Hilger's tunnel is one of the most beautiful jobs I have laid eyes on yet. John... its time to post a picture or two as a tease for clarification. John Cox #40600 KUAO ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of MauleDriver Sent: Thursday, December 06, 2007 9:21 AM Subject: Re: RV10-List: fuel lines, tunnel to wing MauleDriver wrote: I came to understand the purpose of this istem 43.13 before I knew it was a standard. I found it aggravating to no end that none of the components of the fuel system that reside in the tunnel are lined up. Each one (boost pump, filter, flow meter) are all misaligned slightly so one can never "install a straight length of tubing between two rigidly mounted fittings". the fittings all require a job in the tubing between them. I did the same bulkhead fitting thing that Bob and others have done. Note that there are 90 degree bends in both pieces of tubing so it would appear to conform to 8-31. Bob did a real nice job on the bushings so that there are 2 inner bushing to keep the fitting centered in the oversize hole, and 2 outer bushing to capture it in the hole. I took a simpler route and just used 2 outer bushing that depend on being clamped in place by the nut on the bulkhead fitting. Given 8-31, the lazy approach would possibly provide even greater allowance for vibration and temperature changes. Though I would emphasize there is no need for this in this situation. And Bob's bushings really looks like the proper way to do it. Overall, I'm thinking that the bulkhead fitting is the best way to handle this situation next to Van's original design. It simplies the bending required and facilitates installation of the Andair valve. It does add more points of possible failure. Bill Watson Ben Westfall wrote: I have been fretting over the fuel line installation lately and I too have considered installing standard bulkhead fittings in some similar fashion. The one thing that has kept me from making up my mind and doing this is the following from the 43.13. I don't think this was mentioned in the last go around on fuel lines so I thought I would bring it up. Chapter 8, Section 3, Paragraph 8-31, part c Alignment states: "Never install a straight length of tubing between two rigidly mounted fittings. Always incorporate at least one bend between such fittings to absorb strain caused by vibration and temperature changes." Does the fitting in the tunnel wall qualify as a rigidly mounted? If so does anyone "in the know" know what qualifies as a proper bend? I am wondering if this is the primary reason for the way Vans has done it without fittings? I'm curious of others thoughts. Ben Westfall #40579 PDX ________________________________________________________________________________
Subject: Engine Choices (Taxi Testing New Engine)
Date: Dec 07, 2007
From: "John W. Cox" <johnwcox(at)pacificnw.com>
The mandate is for All gasoline products sold by retailers, wholesalers within the boundaries of the State of Orygun and provides no exemption. Here attached is the latest from the Department of Agriculture meeting this week. They will administer the Greenies legislation which was submitted by the governor through the Department of Energy. All lawnmowers, recreational toys, landscape implements, chain saws, boats, airplanes and all other such "Spark Ignited" internal combustion engines are lumped into the convoluted definition of motor vehicles requiring the Greenie Fuel. My partner in the Oregon Pilots Association - Dave Martin corrects me that neither of us have been contacted by EAA nor are we representing their interests on this important legislation. We are representing the Oregon Pilots and boy I hope you all enjoy flying through Orygun starting in a month. Now if only Dave Hertner can get his Brayton Cycle Alternate RV-10 powerplant operational we can get Michael Sausen involved again. (Just kidding Michael). Follow Montana's lead and get a pre-emptive bill on the books before the Greenies push us into the Ice Age. John RV-10 #40600 VP Legislative Affairs and other types too for Oregon Pilots Association ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Kelly McMullen Sent: Monday, December 03, 2007 8:34 PM Subject: Re: RV10-List: Engine Choices (Taxi Testing New Engine) John, I saw on another list that the OR ethanol mandate was ONLY for Mogas, not Avgas. Of course that still leaves all the STC'd folks and LSA folks in trouble, as well as the marine folks. I'll have to ask what folks around my home drome do, since we have 10% for all the winter months, mandatory, but optional in the summer. On 12/3/07, Kelly McMullen wrote: Well, I doubt that ethanol will be mandated nationwide, simply because there isn't a viable production capacity at least until they solve cellulosic ethanol, as there isn't enough corn and much of the environmental community recognizes that corn derived ethanol at any higher than production levels is an environmental disaster. Not to mention that it does very little to increase overall fuel supplies. Hmm, can we spell serious problems for LSA if Rotax really has a problem with Avgas? Where is the boating community on this? Can't imagine it causing anything but trouble for fuel tanks and engines next to water. On 12/3/07, John W. Cox < johnwcox(at)pacificnw.com > wrote: Let's take it the next step Kelly to mandate MOGAS has 10% + Ethanol in all 50 states. Now all of those Peterson and EAA STCed aircraft refueling in Orygun will pass Ethanol through the lines, seals and over the gaskets. Rotax requires not more than 50% Avgas to be added to Mogas or extensive additional repair work is required. Dave Martin (EAA 78011) representing the EAA will make the plea tomorrow before this panel of idiots. These are politicians I have not voted for, do not endorse and know little of the consequence of their action to revenue collection reductions, negative mpact to tourism and economic develop and aviation safety. We will soon be the Western Appalachia of the US of A. There is a distinct possibility that one of the politicians is the son of the acting Director of Aviation. The Greenies are everywhere. Be vigilant out there. It is soon to be an election year. John (EAA 565497) ________________________________________________________________________________
From: John Gonzalez <indigoonlatigo(at)msn.com>
Subject: Trouble with riveting on rear spar at flap bracket.
Date: Dec 07, 2007
I am having a difficult time rivetting in this area. On the rear spar where the flap bracket is, rivetting the skin in this area is difficult because there is not much room between the rivet and the flap extension arm. I seem to not have an appropriate fitting for the rivet gun for this area. The st andard gun fittings are too wide and require the gun handle to be angled ba ck toward the flap bracket and the bracket will not allow this to happen. W hen I tried to drive the rivit it didn't sit flush. Drilling it out was a t ask in itself. Any suggestions, what am I missing. Thanks, JOhn G. ________________________________________________________________________________
Date: Dec 07, 2007
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Re: Trouble with riveting on rear spar at flap bracket.
I can recall clearly the frustration at that same point. I wish I could recall as clearly what I did about it. As near as I can recall, I didn't find any magic bullet, but ended up using a flush rivet set and trying to keep it as close to flat as possible even though it necessarily needed to be a little offset. I just went out and checked, and sure enough I've got a couple of 'dings' in this area. Thanks heavens for filler! Deems Davis # 406 'Its all done....Its just not put together' http://deemsrv10.com/ John Gonzalez wrote: > I am having a difficult time rivetting in this area. On the rear spar > where the flap bracket is, rivetting the skin in this area is > difficult because there is not much room between the rivet and the > flap extension arm. I seem to not have an appropriate fitting for the > rivet gun for this area. The standard gun fittings are too wide and > require the gun handle to be angled back toward the flap bracket and > the bracket will not allow this to happen. When I tried to drive the > rivit it didn't sit flush. Drilling it out was a task in itself. > > Any suggestions, what am I missing. > > Thanks, > > JOhn G. > * > > > * ________________________________________________________________________________
From: John Gonzalez <indigoonlatigo(at)msn.com>
Subject: Trouble with riveting on rear spar at flap bracket.
Date: Dec 07, 2007
I even tried a back rivet set on the manufactured head, but I had to use my huge, long offset and that dam thing never worked with my #2 rivet gun. St ill don't have any dings but I need to find a way. Tried to hit with the gu n on a bucking bar on the outside while bucking on the inside...didn't work . They had perfectly set rivets on the inboard skin, inboard flap extention a rea on these QB wings. How did those Philipino workers do it????? Thanks, Deems JOhn> Date: Fri, 7 Dec 2007 19:02:27 -0700> From: deemsdavis(at)cox.net> To: r v10-list(at)matronics.com> Subject: Re: RV10-List: Trouble with riveting on re eemsdavis(at)cox.net>> > I can recall clearly the frustration at that same poi nt. I wish I could > recall as clearly what I did about it. As near as I ca n recall, I didn't > find any magic bullet, but ended up using a flush rive t set and trying > to keep it as close to flat as possible even though it n ecessarily > needed to be a little offset. I just went out and checked, and sure > enough I've got a couple of 'dings' in this area. Thanks heavens fo r filler!> > > Deems Davis # 406> 'Its all done....Its just not put togethe r'> http://deemsrv10.com/> > > John Gonzalez wrote:> > I am having a diffic ult time rivetting in this area. On the rear spar > > where the flap bracke t is, rivetting the skin in this area is > > difficult because there is not much room between the rivet and the > > flap extension arm. I seem to not have an appropriate fitting for the > > rivet gun for this area. The standa rd gun fittings are too wide and > > require the gun handle to be angled ba ck toward the flap bracket and > > the bracket will not allow this to happe n. When I tried to drive the > > rivit it didn't sit flush. Drilling it out was a task in itself.> > > > Any suggestions, what am I missing.> > > > Th ==============> > > ________________________________________________________________________________
From: John Gonzalez <indigoonlatigo(at)msn.com>
Subject: Trouble with riveting on rear spar at flap bracket.
Date: Dec 07, 2007
Seems I need a long flush set for the gun. JOhn> Date: Fri, 7 Dec 2007 19:02:27 -0700> From: deemsdavis(at)cox.net> To: r v10-list(at)matronics.com> Subject: Re: RV10-List: Trouble with riveting on re eemsdavis(at)cox.net>> > I can recall clearly the frustration at that same poi nt. I wish I could > recall as clearly what I did about it. As near as I ca n recall, I didn't > find any magic bullet, but ended up using a flush rive t set and trying > to keep it as close to flat as possible even though it n ecessarily > needed to be a little offset. I just went out and checked, and sure > enough I've got a couple of 'dings' in this area. Thanks heavens fo r filler!> > > Deems Davis # 406> 'Its all done....Its just not put togethe r'> http://deemsrv10.com/> > > John Gonzalez wrote:> > I am having a diffic ult time rivetting in this area. On the rear spar > > where the flap bracke t is, rivetting the skin in this area is > > difficult because there is not much room between the rivet and the > > flap extension arm. I seem to not have an appropriate fitting for the > > rivet gun for this area. The standa rd gun fittings are too wide and > > require the gun handle to be angled ba ck toward the flap bracket and > > the bracket will not allow this to happe n. When I tried to drive the > > rivit it didn't sit flush. Drilling it out was a task in itself.> > > > Any suggestions, what am I missing.> > > > Th ==============> > > ________________________________________________________________________________
From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net>
Date: Dec 07, 2007
Subject: BLAST TUBES FOR THE MAGS
Deems, Do you know if he had John add the turndown on the pipe end or was he running the straight pipe? Michael -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis Sent: Thursday, December 06, 2007 12:45 PM Subject: Re: RV10-List: BLAST TUBES FOR THE MAGS I spoke to Allen Barrett about the need for blast tubes. what I learned was that Mags are not fond of heat. In a Pitts, it is nearly mandatory to put in blast tubes as there is a lot of heat behind the baffles, and the mags don't last without the tubes. I don't know how much heat the -10 holds in the aft engine compartment, but living in the desert, I'm sensitive to anything that's affected by the heat, and so I put one in for each mag. I used the Van's corrugated plastic tube, and wrapped each with a coil of #10 coper wire to bend/aim them at the mags. However, based on what I learned in the paragraph below, I believe this is going to be too much and I may fashion some restrictors that provide a smaller diameter opening. I saw Allen Judy's highly modified RV6 @ OSH this year and he's got blast tubes of a very small diameter Scat Tube ( 3/8"?) On a related note, I recently spoke with a -10 builder in OK who just completed his plane and is now flying. He reported the HTS (Hot Tunnel Syndrome) phenomena. He has John Forsling exhaust and the Forsling Ceramic coated heat muffs. One mounted on each side of the engine on the exhaust stacks. John warned us that the heat muffs might not produce enough heat as the exhaust is ceramic coated both inside and outside. That turned out NOT to be the case. The air to the muffs is fed by a single 2" opening at the rear baffle behind cyl #5. The solution to the heat problem for this builder was to put a restrictor plate in front of the 2" air inlet. He experimented with how big the hole in the restrictor plate should be and FOUND THAT 1/4 " ONE QUARTER OF AN INCH was all that was needed to supply all the air He needed for front and aft cabin on a 40 degree OAT day!!!!! It solved his HTS problem and still provided all of the heat he needs. Deems Davis # 406 'Its all done....Its just not put together' http://deemsrv10.com/ David McNeill wrote: > I may have ask this question before but are any using the blast tubes > in the baffling to cool the mags. never had these on a certified or > experimental; never needed. ________________________________________________________________________________
Date: Dec 07, 2007
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Re: BLAST TUBES FOR THE MAGS
Mike, this builder did NOT have the turn downs on the exhaust tips. i asked him if he was certain as to the source of the heat, and he felt certain it was the heat muffs. Deems RV Builder (Michael Sausen) wrote: > > Deems, > > Do you know if he had John add the turndown on the pipe end or was he running the straight pipe? > ________________________________________________________________________________
From: "Ben Westfall" <rv10(at)sinkrate.com>
Subject: Trouble with riveting on rear spar at flap bracket.
Date: Dec 07, 2007
If you are referring to the rivets holding on the bottom skin right next to the flap attach arms (I think there are 4 on each side) I used a long backrivet set with the collar removed. Do make sure the face is polished very smooth or it will mar up the skin pretty good. Be sure to be perfectly perpendicular too as the edges have no bevel or curve in them. Turn up the air pressure cause the long set absorbs a lot of impact. I actually made my own backrivet set out of a 12" long cupped set that I got on ebay (see pictures attached). It came with a gaggle of sets and bars that were for a rivet sizes I'd never heard of. I cut the end off flush and polished the thing up real good. At home depot I found a pvc fitting that fit it like a glove and cut it up to work like a standard backrivet set. The spring that came with the avery c-frame seems to work pretty good holding pressure on the pvc fitting. -Ben Westfall #40579 (N109LB just reserved - 10th of September is our wedding anniversary - Lene & Ben) PDX _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Gonzalez Sent: Friday, December 07, 2007 5:10 PM Subject: RV10-List: Trouble with riveting on rear spar at flap bracket. I am having a difficult time rivetting in this area. On the rear spar where the flap bracket is, rivetting the skin in this area is difficult because there is not much room between the rivet and the flap extension arm. I seem to not have an appropriate fitting for the rivet gun for this area. The standard gun fittings are too wide and require the gun handle to be angled back toward the flap bracket and the bracket will not allow this to happen. When I tried to drive the rivit it didn't sit flush. Drilling it out was a task in itself. Any suggestions, what am I missing. Thanks, JOhn G. ________________________________________________________________________________
From: "Ben Westfall" <rv10(at)sinkrate.com>
Subject: Trouble with riveting on rear spar at flap bracket.
Date: Dec 07, 2007
If I didn't make it clear the backrivet set was used as a regular set on the manufactured head of the AN470 rivet and my wife bucked the shop head per usual. -Ben _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Gonzalez Sent: Friday, December 07, 2007 5:10 PM Subject: RV10-List: Trouble with riveting on rear spar at flap bracket. I am having a difficult time rivetting in this area. On the rear spar where the flap bracket is, rivetting the skin in this area is difficult because there is not much room between the rivet and the flap extension arm. I seem to not have an appropriate fitting for the rivet gun for this area. The standard gun fittings are too wide and require the gun handle to be angled back toward the flap bracket and the bracket will not allow this to happen. When I tried to drive the rivit it didn't sit flush. Drilling it out was a task in itself. Any suggestions, what am I missing. Thanks, JOhn G. ________________________________________________________________________________
From: "Ben Westfall" <rv10(at)sinkrate.com>
Subject: Trouble with riveting on rear spar at flap bracket.
Date: Dec 08, 2007
Ooops yes AN426. Thanks Jesse _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Jesse Saint Sent: Friday, December 07, 2007 11:35 PM Subject: Re: RV10-List: Trouble with riveting on rear spar at flap bracket. Uh, that should be AN426 right? Jesse Saint Saint Aviation, Inc. jesse(at)saintaviation.com Cell: 352-427-0285 Fax: 815-377-3694 On Dec 8, 2007, at 1:18 AM, Ben Westfall wrote: If I didn't make it clear the backrivet set was used as a regular set on the manufactured head of the AN470 rivet and my wife bucked the shop head per usual. -Ben ________________________________________________________________________________
Date: Dec 08, 2007
Subject: RE: Garmin 430w/530w version 3.0 software now available
From: "William Curtis" <wcurtis(at)nerv10.com>
For those that have Garmin 430w/530w navigators, version 3.0 software release (SB 07040 rev A) is now available. RE: New Garmin V 3.0 Software release. Service Bulletin N0. 0740 Rev A Garmin has released two new software updates for 400W and 500W series units (i.e. 400W, 420W, 430W, 500W, 530W, ect). These software updates are for the GPS sub assemble and for the main processor sub assembly. These updates can be performed by Garmin dealers in the field and should take about 1 hour to complete. Along with the new software update you will receive a new POH supplement. This is a no charge update and Garmin has marked this update as Mandatory. Here is a list of the changes the new update will address: . Added the ability to load an arrival or departure without first removing existing arrival or departure, addressing the issue described in Service Alert 070227-00 . Corrected compatibility issue with WX500 Storm scope identified in Installation Bulletin 0711 . Reduced TAWS nuisance alerts for circling approaches . Added ability to store and remotely tune up to 15 radio channels . Added XM weather products: Lightning, Cell Movement, and Winds Aloft . Added compatibility with Avidyne product's: EXP5000 PFD, EX5000 MFD and EX500 MFD . Added capability to display vertical GPS approach guidance on Honeywell EFS 40/50 . Added capability to display traffic from Honeywell KMH 980 (KMH 920) and KTA 970 (KTA 910) . Improved prompting for course reversals at IAF transitions on approach . Improved Auto-Zoom functionality . Improved VNAV functionality during holds . Corrected the operation of the E6B winds aloft calculation on Winds page . Unit now retains user settings on NAV1 page over a power cycle (400W series units) . Unit now starts up in last mode used (GPS or VLOC) instead of reverting to GPS mode at startup . Corrected issue of intermittent screen flashing William http://wcurtis.nerv10.com/ ________________________________________________________________________________
From: "Bob-tcw" <rnewman(at)tcwtech.com>
Subject: Fuel bushing re-think
Date: Dec 08, 2007
Today I went to make the fuel lines that run under the front seats and I've decided my previous approach using bulkhead fittings at the tunnel and at the wing root would be a mistake. Earlier in the week I posted some pictures on our web site of machined aluminum bushings I made to allow the use of bulkhead style fittings at the tunnel and at the wing root. Well, as I got into the tube installation I found that tunnel area was a lot stiffer than I really appreciated and I became increasingly concerned about the straight run of tubing issue between two stiff bulkheads. However, I still wanted to use the bulkhead fittings at the tunnel so I looked into what options I had at the wing root. I found that I could push a bulkhead fitting thru the rubber grommet that comes with the kit. So this is what I've decided to use. I put the grommet in the fuselage wall first and then ran a 1/2" drill bit thru the opening, then installed the bulkhead fitting. Now there is compliance in this of the fuel line. Comments appreciated. Picture attached. Bob Newman ________________________________________________________________________________
Date: Dec 08, 2007
From: MauleDriver <MauleDriver(at)nc.rr.com>
Subject: Re: Fuel bushing re-think
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________________________________________________________________________________
From: John Gonzalez <indigoonlatigo(at)msn.com>
Subject: Trouble with riveting on rear spar at flap bracket.
Date: Dec 08, 2007
Ben, Thank thanks for the tip. I noticed in the Avery catalog that they sell a rivet gun extension, 8" whi ch a flush set can fit into. I plan on purchasing it and then I will also g et another 3/4 diameter flush set and grind a flat spot onto one side so I can get the center of the set closer to the rivet head. Shouldn't need to t ake too much off the side of the set because the anatomy on the shaft might mar up the flap attachment bracket. Obviously, I'll put some good pipe tap over the ground off edge and shaft. This should allow a good set of those rivets. JOhn G. From: rv10(at)sinkrate.comTo: rv10-list(at)matronics.comSubject: RE: RV10-List: T rouble with riveting on rear spar at flap bracket.Date: Sat, 8 Dec 2007 06: Ooops yes AN426. Thanks Jesse From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of Jesse SaintSent: Friday, December 07, 2007 11:35 PMTo: rv10-list(at)matronics.comSubject: Re: RV10-List: Trouble with riveting on rear spar at flap bracket. Uh, that should be AN426 right? Jesse Saint Saint Aviation, Inc. jesse(at)saintaviation.com Cell: 352-427-0285 Fax: 815-377-3694 On Dec 8, 2007, at 1:18 AM, Ben Westfall wrote: If I didn=92t make it clear the backrivet set was used as a regular set on the manufactured head of the AN470 rivet and my wife bucked the shop head p er usual. -Ben ________________________________________________________________________________
Subject: Cost/labor saving ideas
From: "tganster" <tganster(at)mwwb.net>
Date: Dec 08, 2007
I am interested in starting a thread showing cost saving ideas you have found while building your plane. I found two ideas from other RV builders while searching the web. I am a fairly new builder and I apologize if these are old hat. Rather than spending the money on alodine by the gallon and the hazard shipping to go with it, I purchase 2 lbs. 14-2 iridite from a local racing supply house for $59.00. The dry powder mixes with water to make up to 40 gals. of alodine. I also built a c-frame dimpler from some scrap I had laying around the shop. I mounted my rivet gun to the top of the piston for a very efficient way of dimpling skins. It really works quite well. See attachment. Please add your cost/labor savers to the list. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=151235#151235 Attachments: http://forums.matronics.com//files/dsc03349_451.jpg ________________________________________________________________________________
From: "Bob-tcw" <rnewman(at)tcwtech.com>
Subject: Re: Fuel bushing re-think
Date: Dec 09, 2007
Bill, I think that what you suggested is the most straight forward way to run the lines (from the tunnel to the wing) except that then there is a stub of aluminum tubing sticking out of the side of the fuselage just asking to get bent over and ruined up till the wings are attached. I know I would end up wrecking it. So that drove my decision to have a bulkhead ftg at the wing root. -Bob ________________________________________________________________________________
Date: Dec 09, 2007
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Re: Fuel bushing re-think
Jesse, I didn't install a bulkhead fitting at the tunnel. I went with the grommet, but I did terminate the fuel line midway under the seat so that it should be a little easier to attach the final section to the wing. (I'll let you know how that works in a couple of days) http://deemsrv10.com/album/Sec%2037%20Fuel%20System/slides/DSC02804.html Deems Davis # 406 'Its all done....Its just not put together' http://deemsrv10.com/ Jesse Saint wrote: > Bob, > > The beauty of just having a fitting at the tunnel and going straight > from there to the tank is that you can fit the line more or less, and > then remove it until you are ready to install the wing. Then it isn't > in the way and in danger of being messed up. > * > * ________________________________________________________________________________
From: "Chris and Susie McGough" <VHMUM(at)bigpond.com>
Subject: Re: Cost/labor saving ideas
Date: Dec 10, 2007
Easy Get everything you need in one shipment except for engine and prop (prop has life) Do not change things that do not need to be changed. Do not fill your panel with stuff you will never use. Happy to talk figures if you email direct vhmum(at)bigpond.com regards Chris ________________________________________________________________________________
From: John Gonzalez <indigoonlatigo(at)msn.com>
Subject: Cost/labor saving ideas
Date: Dec 09, 2007
Very interesting set up you have for your C frame. How do you get your rivet gun to convert from an automatic to a single fire ? It looks like you have your dies in upside down, with them that way, you wi ll be missing a lot of holes and making some unwanted ones. I think it woul d be helpful to also make your table extended out beyond where the dies are to help support the material. Don't forget to put down the carpet on the t able. Be certain you know where and when to cut corners on cost. Am I the fish that took the bait? > Subject: RV10-List: Cost/labor saving ideas> From: tganster(at)mwwb.net> Dat List message posted by: "tganster" > > I am interested i n starting a thread showing cost saving ideas you have found while building your plane. I found two ideas from other RV builders while searching the w eb. I am a fairly new builder and I apologize if these are old hat.> Rather than spending the money on alodine by the gallon and the hazard shipping t o go with it, I purchase 2 lbs. 14-2 iridite from a local racing supply hou se for $59.00. The dry powder mixes with water to make up to 40 gals. of al odine.> I also built a c-frame dimpler from some scrap I had laying around the shop. I mounted my rivet gun to the top of the piston for a very effici ent way of dimpling skins. It really works quite well. See attachment.> Ple ase add your cost/labor savers to the list.> > > > > Read this topic online here:> > http://forums.matronics.com/viewtopic.php?p=151235#151235> > > > > Attachments: > > http://forums.matronics.com//files/dsc03349_451.jpg> > ==> > > ________________________________________________________________________________
Subject: Re: Cost/labor saving ideas
From: "AirMike" <Mikeabel(at)Pacbell.net>
Date: Dec 09, 2007
Some great tools to get you through with your brain intact 1. 3M scotch brite wheel don't even think of starting without it $55 2. Harbor Freight Die grinder - about $10 - use with the Norton cutoff disks - Gets you through the cabin top and widows (burned out my first one). Remember to lubricate 3. Dremmel tool - 10.8Volt lithium battery operated - $49 Wal Mart. Powerful enough and high speed. Buy the $5 carbide drum bit (awesome) 4. Black and Decker Dragster Belt Sander. Light enough to control with one hand while you control the work with the other hand. The 3"x21" belts really wear well and the pointy tip on the Dragster UPC 28877-47945 lets you get into the tight spots on the door frame ($49-$69) Depot/WalMart 5. Harbor Freight Electronic digital caliper (the better one) made out of metal. Runs $12-25 6. Dental-Surgical tools - Curved dental pick - dental mirror - scissors - Haemostatic forceps (the kind that lock) (at OSH $1-$2 each) If I had owned all of these when I started it would have been easier [Laughing] -------- OSH '08 or Bust Q/B Kit - Doors/windows/fiberglass stuff Read this topic online here: http://forums.matronics.com/viewtopic.php?p=151409#151409 ________________________________________________________________________________
From: "Doerr, Ray R [NTK]" <Ray.R.Doerr(at)sprint.com>
Date: Dec 10, 2007
Subject: My Electric Rudder Trim.
I have finally finished my Electric Rudder Trim on my RV-10 thi s past weekend. The airplane is now back together, but the weather in the mid-west was freezing rain all weekend and I didn't get a chance to flight test. But initial testing with a fixed trim tab would indicate that this s hould meet my design requirements. Pictures are suppose to be worth a thousand words, so I will sa ve myself the typing and post lots of pictures instead. http://picasaweb.google.com/rdoerr10/RV10ElectricRudderTrim Thank You Ray Doerr 40250 (N519RV - 341 Hrs) ________________________________________________________________________________
From: "Bob Leffler" <rv(at)thelefflers.com>
Subject: My Electric Rudder Trim.
Date: Dec 10, 2007
Ray, Your trim looks great! Any chance you would document your dimensions and procedures so that others may copy? Thanks, bob From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Doerr, Ray R [NTK] Sent: Monday, December 10, 2007 9:21 AM Subject: RV10-List: My Electric Rudder Trim. I have finally finished my Electric Rudder Trim on my RV-10 this past weekend. The airplane is now back together, but the weather in the mid-west was freezing rain all weekend and I didn't get a chance to flight test. But initial testing with a fixed trim tab would indicate that this should meet my design requirements. Pictures are suppose to be worth a thousand words, so I will save myself the typing and post lots of pictures instead. http://picasaweb.google.com/rdoerr10/RV10ElectricRudderTrim Thank You Ray Doerr 40250 (N519RV - 341 Hrs) __________ NOD32 2713 (20071210) Information __________ ________________________________________________________________________________
From: Michael Schipper <mike(at)learningplanet.com>
Subject: Re: My Electric Rudder Trim.
Date: Dec 10, 2007
Hi Ray, Thanks for the post. One thing that isn't clear from the pictures is how you reinforced the tab itself after it was cut from the rudder. Did you add a spar of some sort? Regards, Mike Schipper #40576 - Fuse - www.rvten.com On Dec 10, 2007, at 8:20 AM, Doerr, Ray R [NTK] wrote: > I have finally finished my Electric Rudder Trim on my > RV-10 this past weekend. The airplane is now back together, but the > weather in the mid-west was freezing rain all weekend and I didn=92t > get a chance to flight test. But initial testing with a fixed trim > tab would indicate that this should meet my design requirements. > > Pictures are suppose to be worth a thousand words, so I > will save myself the typing and post lots of pictures instead. > > > http://picasaweb.google.com/rdoerr10/RV10ElectricRudderTrim > > > Thank You > Ray Doerr > 40250 (N519RV ' 341 Hrs) ________________________________________________________________________________
From: "Doerr, Ray R [NTK]" <Ray.R.Doerr(at)sprint.com>
Date: Dec 10, 2007
Subject: My Electric Rudder Trim.
Sure, I can do that. But I would like to wait until I get throu gh the flight testing to see if the size of the tab, travel, etc is correct . Thank You Ray Doerr ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of Bob Leffler Sent: Monday, December 10, 2007 8:59 AM Subject: RE: RV10-List: My Electric Rudder Trim. Ray, Your trim looks great! Any chance you would document your dimensions and procedures so that others may copy? Thanks, bob From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of Doerr, Ray R [NTK] Sent: Monday, December 10, 2007 9:21 AM Subject: RV10-List: My Electric Rudder Trim. I have finally finished my Electric Rudder Trim on my RV-10 thi s past weekend. The airplane is now back together, but the weather in the mid-west was freezing rain all weekend and I didn't get a chance to flight test. But initial testing with a fixed trim tab would indicate that this s hould meet my design requirements. Pictures are suppose to be worth a thousand words, so I will sa ve myself the typing and post lots of pictures instead. http://picasaweb.google.com/rdoerr10/RV10ElectricRudderTrim Thank You Ray Doerr 40250 (N519RV - 341 Hrs) http://www.matronics.com/contribution http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com __________ NOD32 2713 (20071210) Information __________ ________________________________________________________________________________
From: "Doerr, Ray R [NTK]" <Ray.R.Doerr(at)sprint.com>
Date: Dec 10, 2007
Subject: My Electric Rudder Trim.
The tab was made with new material, not using the piece I remov ed. This way I was able to rivet the control horns to one side before rive ting the trailing edge of the tab. The tab has a =BC" think balsa Spar wit h two layers of glass behind it. The balsa is there just to create the cor rect gap. I also did the same to close in the top and bottom of the tab. Thank You Ray Doerr 40250 (N519RV - 341 Hrs) ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of Michael Schipper Sent: Monday, December 10, 2007 9:27 AM Subject: Re: RV10-List: My Electric Rudder Trim. Hi Ray, Thanks for the post. One thing that isn't clear from the pictures is how yo u reinforced the tab itself after it was cut from the rudder. Did you add a spar of some sort? Regards, Mike Schipper #40576 - Fuse - www.rvten.com<http://www.rvten.com> On Dec 10, 2007, at 8:20 AM, Doerr, Ray R [NTK] wrote: I have finally finished my Electric Rudder Trim on my RV-10 thi s past weekend. The airplane is now back together, but the weather in the mid-west was freezing rain all weekend and I didn't get a chance to flight test. But initial testing with a fixed trim tab would indicate that this s hould meet my design requirements. Pictures are suppose to be worth a thousand words, so I will sa ve myself the typing and post lots of pictures instead. http://picasaweb.google.com/rdoerr10/RV10ElectricRudderTrim Thank You Ray Doerr 40250 (N519RV - 341 Hrs) ________________________________________________________________________________
From: "ddddsp1(at)juno.com" <ddddsp1(at)juno.com>
Date: Dec 10, 2007
Subject: My Electric Rudder Trim.
Ray, Did you reinforce the Rudder where the tab mounts? Just thinking about any oil canning and structure support needed. Hope it works as desig ned.......time to PAINT yet? :) Dean _____________________________________________________________ Click here for low prices on easy-to-use drug tests! http://thirdpartyoffers.juno.com/TGL2111/fc/Ioyw6iifcGG0BKWh3fMtBvAPVUYv ree4a7CtXz83o8ITzIOneHZTaM/ ________________________________________________________________________________
Subject: Vans aluminum tubing
From: "Eric_Kallio" <scout019(at)msn.com>
Date: Dec 10, 2007
While trying to get the fuel lines ran I ran into several problems with the 3/8ths tubing supplied with the kit. Much of it was out of round, presumably flattened when coiled. I also had 3 places where the tubing was cracked. All told I got about 7 feet of usable tubing. I ordered an additional 6 feet and when I went to use it it was ALL flattened. While not significant, the widest spot was measured to be .390 inches. That makes it tough to get the .375 inch fittings on. A phone call to Vans provided the response that I expected. It is apparently my fault that the tubing was coiled so tight that it got out of round, and they haven't heard of this before. Am I the only one that has had this problem or is this more common than Vans wants to admit? No I find myself heading to the airport to scrounge a 14" piece of tubing to finish the fuel lines, since I refuse to get more from Vans. If need be I will go to Aircraft Spruce. They haven't failed me yet. and doubt they will. Eric Kallio 40518 Fuel system frustration Read this topic online here: http://forums.matronics.com/viewtopic.php?p=151484#151484 ________________________________________________________________________________
From: "Doerr, Ray R [NTK]" <Ray.R.Doerr(at)sprint.com>
Date: Dec 10, 2007
Subject: My Electric Rudder Trim.
Yes, I re-enforced all around the perimeter of the cutout for t he Trim Servo. You can see the angles on all for sides of the Servo plate. Also I created a spar where the trim tab hinge mounts to. You can see in the pictures there are two rivets above the 5 screws because I wanted to r un it up to the next stiffeners in the rudder. I tell you it is very stron g is this area, likely over-built, but that is better than under-built. Thank You Ray Doerr ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of ddddsp1(at)juno.com Sent: Monday, December 10, 2007 11:46 AM Subject: RE: RV10-List: My Electric Rudder Trim. Ray, Did you reinforce the Rudder where the tab mounts? Just thinking about an y oil canning and structure support needed. Hope it works as designed... ....time to PAINT yet? :) Dean _____________________________________________________________ Click here for low prices on easy-to-use drug tests!<http://thirdpartyoffer s.juno.com/TGL2112/fc/Ioyw6iifcGG0BKWh3fMtBvAPVUYvree4a7CtXz83o8ITzIOneHZTa M/> ________________________________________________________________________________
Date: Dec 10, 2007
From: "Pascal" <rv10builder(at)verizon.net>
Subject: Re: My Electric Rudder Trim.
Sweet! Let us know how the testing goes! Pascal ----- Original Message ----- From: Doerr, Ray R [NTK] To: rv10-list(at)matronics.com Sent: Monday, December 10, 2007 7:21 AM Subject: RE: RV10-List: My Electric Rudder Trim. Sure, I can do that. But I would like to wait until I get through the flight testing to see if the size of the tab, travel, etc is correct. Thank You Ray Doerr ------------------------------------------------------------------------- ----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Bob Leffler Sent: Monday, December 10, 2007 8:59 AM To: rv10-list(at)matronics.com Subject: RE: RV10-List: My Electric Rudder Trim. Ray, Your trim looks great! Any chance you would document your dimensions and procedures so that others may copy? Thanks, bob From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Doerr, Ray R [NTK] Sent: Monday, December 10, 2007 9:21 AM To: rv10-list(at)matronics.com Subject: RV10-List: My Electric Rudder Trim. I have finally finished my Electric Rudder Trim on my RV-10 this past weekend. The airplane is now back together, but the weather in the mid-west was freezing rain all weekend and I didn't get a chance to flight test. But initial testing with a fixed trim tab would indicate that this should meet my design requirements. Pictures are suppose to be worth a thousand words, so I will save myself the typing and post lots of pictures instead. http://picasaweb.google.com/rdoerr10/RV10ElectricRudderTrim Thank You Ray Doerr 40250 (N519RV - 341 Hrs) http://www.matronics.com/contributionhttp://www.matronics.com/Navigator?R V10-Listhttp://forums.matronics.com __________ NOD32 2713 (20071210) Information __________ http://www.matronics.com/contributionhttp://www.matronics.com/Navigator?R V10-Listhttp://forums.matronics.com ________________________________________________________________________________
From: John Gonzalez <indigoonlatigo(at)msn.com>
Subject: My Electric Rudder Trim.
Date: Dec 10, 2007
Did you actually tie into the rudder stiffners with the new spar piece whic h is infront of the trim surface cut out or is it only tied into the skins? John G. From: Ray.R.Doerr(at)sprint.comTo: rv10-list(at)matronics.comDate: Mon, 10 Dec 20 Yes, I re-enforced all around the perimeter of the cutout for t he Trim Servo. You can see the angles on all for sides of the Servo plate. Also I created a spar where the trim tab hinge mounts to. You can see in the pictures there are two rivets above the 5 screws because I wanted to r un it up to the next stiffeners in the rudder. I tell you it is very stron g is this area, likely over-built, but that is better than under-built. Thank YouRay Doerr From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of ddddsp1(at)juno.comSent: Monday, December 10, 2007 11:46 AMTo: rv10-list(at)matronics.comSubject: RE: RV10-List: My Electric Rudd er Trim. Ray, Did you reinforce the Rudder where the tab mounts? Just thinking about an y oil canning and structure support needed. Hope it works as designed... ....time to PAINT yet? :) Dean _____________________________________________________________Click here for low prices on easy-to-use drug tests! http://www.matronics.com/contributi onhttp://www.matronics.com/Navigator?RV10-Listhttp://forums.matronics.com ________________________________________________________________________________
From: "Gerry Filby" <gerf(at)gerf.com>
Subject: Howdy !
Date: Dec 10, 2007
Hi Folks, Well now I've gone and done it - I sent in my order for an RV-10 empennage kit. Just wanted to say "Hi" to the group since I'll likely be bugging you with inane questions :-) Live in San Francisco and fly out of Half Moon Bay. I'm a "repeat offender" having completed my RV-9 in January of this year - she's got 300 hours on her and I started the first Annual Condition Inspection last night. http://www.n696wg.com (Aerosport IO-320, Hartzell Constant Speed, AFP fuel injection, 1 Lightspeed and 1 Mag.) I've been having a ball this last year flying around the great state of California. But I have to admit it - I really miss the building ... yeah, I know, how messed up is that. All the best ... Gerry. ________________________________________________________________________________
Subject: Howdy !
Date: Dec 10, 2007
From: "Phillips, Jack" <Jack.Phillips(at)cardinalhealth.com>
Man, you've been doing some flying to put 300 hours on a plane in less than a year. Welcome to the list, Gerry. There are some good folks on this list. There are a number of topics that people will be very happy to discuss with you, such as: 1. What kind of primer you need to put on your project 2. Which of the many alternative engines is better than the Lycoming, and why 3. What type of glass panel you need to buy 4. Who are the recommended builder assistance shops 5. Why does the "tunnel" between the seats get hot Just kidding - any of those topics will touch off a flame war. Sometimes such wars are fun to read, but they generally are a waste of bandwidth. Any other topics will generally get you a good, well thought-out answer. There are a couple of websites worth adding to your "Favorites" list: http://www.myrv10.com/ This is Tim Olson'spage. He is a very nice fellow, and a prolific contributor to the RV-10 forum. His website contains a wealth of information. Tim's plane has been flying for a couple of years now and usually makes it to the major fly-ins around the country. http://www.soundingsresearch.com/RV-10/Home.htm This is John Jessen's builders log and he does a good job of documenting the various steps involved. Sometimes if you are confused about a step in the project you can go to John's site and see some pictures that put things into perspective There are several other good sites but these have been of the most help to me. Welcome aboard! Jack Phillips Raleigh, NC #40610 Empennage Finished - trying to decide whether to buy the wing kit now, or wait for the stock market to go up enough for my stock options to buy the Quickbuild kit -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Gerry Filby Sent: Monday, December 10, 2007 3:20 PM Subject: RV10-List: Howdy ! Hi Folks, Well now I've gone and done it - I sent in my order for an RV-10 empennage kit. Just wanted to say "Hi" to the group since I'll likely be bugging you with inane questions :-) Live in San Francisco and fly out of Half Moon Bay. I'm a "repeat offender" having completed my RV-9 in January of this year - she's got 300 hours on her and I started the first Annual Condition Inspection last night. http://www.n696wg.com (Aerosport IO-320, Hartzell Constant Speed, AFP fuel injection, 1 Lightspeed and 1 Mag.) I've been having a ball this last year flying around the great state of California. But I have to admit it - I really miss the building ... yeah, I know, how messed up is that. All the best ... Gerry. _________________________________________________ or otherwise private information. If you have received it in error, please notify the sender Dansk - Deutsch - Espanol - Francais - Italiano - Japanese - Nederlands - Norsk - Portuguese ________________________________________________________________________________
From: "Doerr, Ray R [NTK]" <Ray.R.Doerr(at)sprint.com>
Date: Dec 10, 2007
Subject: My Electric Rudder Trim.
It is just tied into the skin and then the triangle section is glassed in all the way to the trailing edge. Thank You Ray Doerr ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of John Gonzalez Sent: Monday, December 10, 2007 2:07 PM Subject: RE: RV10-List: My Electric Rudder Trim. Did you actually tie into the rudder stiffners with the new spar piece whic h is infront of the trim surface cut out or is it only tied into the skins? John G. ________________________________ From: Ray.R.Doerr(at)sprint.com Date: Mon, 10 Dec 2007 12:35:31 -0600 Subject: RE: RV10-List: My Electric Rudder Trim. Yes, I re-enforced all around the perimeter of the cutout for t he Trim Servo. You can see the angles on all for sides of the Servo plate. Also I created a spar where the trim tab hinge mounts to. You can see in the pictures there are two rivets above the 5 screws because I wanted to r un it up to the next stiffeners in the rudder. I tell you it is very stron g is this area, likely over-built, but that is better than under-built. Thank You Ray Doerr ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of ddddsp1(at)juno.com Sent: Monday, December 10, 2007 11:46 AM Subject: RE: RV10-List: My Electric Rudder Trim. Ray, Did you reinforce the Rudder where the tab mounts? Just thinking about an y oil canning and structure support needed. Hope it works as designed... ....time to PAINT yet? :) Dean _____________________________________________________________ Click here for low prices on easy-to-use drug tests!<http://thirdpartyoffer s.juno.com/TGL2112/fc/Ioyw6iifcGG0BKWh3fMtBvAPVUYvree4a7CtXz83o8ITzIOneHZTa M/> http://www.matronics.com/contribution http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com blank>http://www.matronics.com/contribution get=_blank>http://www.matronics.com/Navigator?RV10-List p://forums.matronics.com ________________________________________________________________________________
Subject: Cost/labor saving ideas
Date: Dec 10, 2007
From: "Robin Marks" <robin1(at)mrmoisture.com>
>>We have found that 50% of the build time is spent looking for stuff (I just laid that tool down next to me - where is it?!?) - organize you tools and parts well and keep things where they belong. On the above note I found that the best tool box I ever owned was a large pegboard with a specific place for each tool. You always know where they are and if one (or several are missing). Minimal cost and can look impressive when organized. It also prevents you from buying your third set of box wrenches. Robin ________________________________________________________________________________
Subject: My Electric Rudder Trim.
Date: Dec 11, 2007
From: "Patrick Pulis" <patrick.pulis(at)seagas.com.au>
________________________________________________________________________________
Subject: Re: Landing Light Question
From: "n277dl" <dljinia(at)yahoo.com>
Date: Dec 10, 2007
so... did anyone take Steven up on his offer and try the HID in the wingtip? Hopefully my QB wings and Fuse should leave Vans in the next couple weeks and I'm trying to finalize "stuff" to get ordered. I've included the wing tip lights in the kit but reading the reports tends to make me change back to the duckworths. That's what I have in the -7A and they've been okay for 500 hours. Guess I was just looking for the "new"stuff. Doug > I am very interested in the shadowing of headlights from the wingtip > position. i have taken a lot of time and energy to develop and make a direct > replacement hid kit for the wingtip light position. as a matter of fact i > just received my stocking order last week (after 6 mo's of delay) and I've > been testing the product on the bench. the results have been very good. What > we ended up with was a 50watt 5000k hid lamp and ballast to drop in place > with no modifications required. > I'd like to recruit two flying rv10 owners who'd like to get a special deal > on some hid lights in exchange for some real world feedback on the kit. the > light output is awesome but if there is any coverage issues i may make a > fiberglass cowl light as a third. at 3.5 amp each running two or three > shouldn't pose ant problems from a current standpoint.... > what has the general feeling been about the standard lights mounted in the > wingtips. this is the first i heard about light coverage (shadowing) > issues.... > > Steven dinieri > IFLYRV10.COM > > -------- Doug RV7A flying ~500hrs Read this topic online here: http://forums.matronics.com/viewtopic.php?p=151559#151559 ________________________________________________________________________________
Date: Dec 10, 2007
From: Simon Barber <simon(at)superduper.net>
Subject: Re: Howdy !
Hi Gerry, Welcome! There are 2 other builders in the Bay Area that I know about - myself and Jae Chang - both in San Francisco. I bought an already completed emp kit from another builder, but then went and bought a house in San Francisco. This has shelved building for a while as my finances catch up. Looking forward to purchasing tools and the wing kit in a year or so. Jae is making good progress I believe. Simon Barber Gerry Filby wrote: > > Hi Folks, > > Well now I've gone and done it - I sent in my order for an RV-10 empennage > kit. > > Just wanted to say "Hi" to the group since I'll likely be bugging you with > inane questions :-) > > Live in San Francisco and fly out of Half Moon Bay. I'm a "repeat offender" > having completed my RV-9 in January of this year - she's got 300 hours on > her and I started the first Annual Condition Inspection last night. > > http://www.n696wg.com > (Aerosport IO-320, Hartzell Constant Speed, AFP fuel injection, 1 Lightspeed > and 1 Mag.) > > I've been having a ball this last year flying around the great state of > California. But I have to admit it - I really miss the building ... yeah, I > know, how messed up is that. > > All the best ... > > Gerry. > > > ________________________________________________________________________________
From: "Dave Saylor" <Dave(at)AirCraftersLLC.com>
Subject: Howdy !
Date: Dec 10, 2007
Gerry, I heard that a -10 was in your future. You're gonna love it. Dave Saylor N921AC, 50 hrs, in the paint shop. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Gerry Filby Sent: Monday, December 10, 2007 12:20 PM Subject: RV10-List: Howdy ! Hi Folks, Well now I've gone and done it - I sent in my order for an RV-10 empennage kit. Just wanted to say "Hi" to the group since I'll likely be bugging you with inane questions :-) Live in San Francisco and fly out of Half Moon Bay. I'm a "repeat offender" having completed my RV-9 in January of this year - she's got 300 hours on her and I started the first Annual Condition Inspection last night. http://www.n696wg.com (Aerosport IO-320, Hartzell Constant Speed, AFP fuel injection, 1 Lightspeed and 1 Mag.) I've been having a ball this last year flying around the great state of California. But I have to admit it - I really miss the building ... yeah, I know, how messed up is that. All the best ... Gerry. ________________________________________________________________________________
From: "Dave Leikam" <DAVELEIKAM(at)wi.rr.com>
Subject: Gretz indicator LEDs
Date: Dec 10, 2007
Merry Christmas everyone, For those of you with the Gretz pitot, did you install the LED indicator lights on your panel? What are your thoughts, and how do you like the Gretz so far? Also, I am about to close up the wings and install the bottom skins. Wires, AP servo, tubes for pitot and AOA, pitot mount are in. Anything else I should consider before I start pounding? Thanks for any input. Dave Leikam 40496 Preparing for an ice storm! ________________________________________________________________________________
From: "Dave Saylor" <Dave(at)AirCraftersLLC.com>
Subject: Gretz indicator LEDs
Date: Dec 10, 2007
I left them out on the last two installaions. Sort of. On one (GlaStar) I installed them behind the panel so if we ever wanted to see them we could. In two years, including some cold weather IFR, we never had any reason to wonder what heating mode we were in. So on my -10 I left them out all together. Dave Saylor AirCrafters LLC 140 Aviation Way Watsonville, CA 831-722-9141 831-750-0284 CL www.AirCraftersLLC.com N921AC, 50 hrs, in the paint shop _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dave Leikam Sent: Monday, December 10, 2007 9:37 PM Subject: RV10-List: Gretz indicator LEDs Merry Christmas everyone, For those of you with the Gretz pitot, did you install the LED indicator lights on your panel? What are your thoughts, and how do you like the Gretz so far? Also, I am about to close up the wings and install the bottom skins. Wires, AP servo, tubes for pitot and AOA, pitot mount are in. Anything else I should consider before I start pounding? Thanks for any input. Dave Leikam 40496 Preparing for an ice storm! ________________________________________________________________________________
Subject: Re: Howdy !
From: "Bill Reining" <wreining(at)gmail.com>
Date: Dec 11, 2007
Hello Gerry Welcome. My son Jon and I are building a -10 in Oakland. He's got a Citabria at the Oakland airport where we will eventually operate the -10. We are working on the QB wings, but basically stalled until I finish converting my carport to a garage. This is a great group - you are going to love it! -------- Bill (and Jon) Reining 40514 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=151625#151625 ________________________________________________________________________________
Subject: Re: Howdy !
From: "johngoodman" <johngoodman(at)earthlink.net>
Date: Dec 11, 2007
Gerry, Welcome. The first gotcha will be the top rib in the Vertical Stab; you can read all about it on the forum. The next surprise will be the RV-10 Elevator bucking bar. You will use it once so see if you can borrow one. John -------- #40572 QB Wings, QB Fuse arrived N711JG reserved Read this topic online here: http://forums.matronics.com/viewtopic.php?p=151657#151657 ________________________________________________________________________________
From: "Doerr, Ray R [NTK]" <Ray.R.Doerr(at)sprint.com>
Date: Dec 11, 2007
Subject: Trying to keep the belly clean - Air/Oil Separator
For others that have been flying your RV-10 or other similar ai rcraft, have you had any luck/experience with Air/Oil Separators? I found on my RV-10 that if I run the oil between 8.5 and 9 qua rts, that I would only add maybe 1 quart in 50 hours of operation. I also found that if I run the engine rpm at 2450 in cruise, that it will blow mor e oil than if I run at 2200 rpm. I usually use only 1 quart every 50 hours , but on my trip to Santa Teresa for LOE 07, I used 1 quart in 10 - 12 hour s. During this trip, I ran the entire way at 2450 rpm. There is no doubt that it is all coming out the breather. Has anyone installed an Air/Oil Separator on there RV-10 that h as some experience on if it works and returns the oil to the sump instead o f all over the belly? I would like to install one if it is going to work. Right now oil on the belly is no big deal, but once I get some paint on it , I would like to keep it clean. Thank You Ray Doerr 40250 (N519RV - 341 Hrs) ________________________________________________________________________________
From: John Gonzalez <indigoonlatigo(at)msn.com>
Subject: Re: Howdy !
Date: Dec 11, 2007
THAT BUCKING BAR IS ACTUALLY REALLY GOOD FOR USING AS A BACK RIVETING PLATE FOR THE TAILCONE LONGERONS. SO i USED IT A LOT MORE THAN ONCE, ALSO IN THE TUNNEL> Subject: RV10-List: Re: Howdy !> From: johngoodman(at)earthlink.net> Date: Tue, 11 Dec 2007 07:04:34 -0800> To: rv10-list(at)matronics.com> > --> R V10-List message posted by: "johngoodman" > > Ge rry,> Welcome. The first gotcha will be the top rib in the Vertical Stab; y ou can read all about it on the forum. The next surprise will be the RV-10 Elevator bucking bar. You will use it once so see if you can borrow one.> > John> > --------> #40572 QB Wings, QB Fuse arrived> N711JG reserved> > > > > Read this topic online here:> > http://forums.matronics.com/viewtopic.ph =============> > > ________________________________________________________________________________
Subject: Trying to keep the belly clean - Air/Oil Separator
Date: Dec 11, 2007
From: "Phillips, Jack" <Jack.Phillips(at)cardinalhealth.com>
Hi Ray, I asked Mike Busch of "The Savvy Aviator" his opinions of air-oil separators because I was interested in installing one on my RV-10. He was not very encouraging. When I asked why he didn't like them he said: Two reasons: 1. The air/oil separator interferes with the engine's ability to purge itself of water, because it returns liquids to the crankcase instead of allowing them to pass out the breather. 2. If the engine starts blowing excess oil out the breather (usually due to excessive blow-by or some other condition that pressurizes the crankcase), I want to know about it so I can troubleshoot the engine and find the cause. If an air-oil separator conceals the excess oil discharge, it isn't doing me any favors. That's my view. Hope this helps...Mike My RV-4 routes the crankcase breather line down to just above the exhaust pipes and any oil that blows out hits the pipes and is vaporized instantly. It does a pretty good job of keeping the belly clean. Jack Phillips #40610 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Doerr, Ray R [NTK] Sent: Tuesday, December 11, 2007 10:12 AM Subject: RV10-List: Trying to keep the belly clean - Air/Oil Separator For others that have been flying your RV-10 or other similar aircraft, have you had any luck/experience with Air/Oil Separators? I found on my RV-10 that if I run the oil between 8.5 and 9 quarts, that I would only add maybe 1 quart in 50 hours of operation. I also found that if I run the engine rpm at 2450 in cruise, that it will blow more oil than if I run at 2200 rpm. I usually use only 1 quart every 50 hours, but on my trip to Santa Teresa for LOE 07, I used 1 quart in 10 - 12 hours. During this trip, I ran the entire way at 2450 rpm. There is no doubt that it is all coming out the breather. Has anyone installed an Air/Oil Separator on there RV-10 that has some experience on if it works and returns the oil to the sump instead of all over the belly? I would like to install one if it is going to work. Right now oil on the belly is no big deal, but once I get some paint on it, I would like to keep it clean. Thank You Ray Doerr 40250 (N519RV - 341 Hrs) _________________________________________________ This message is for the designated recipient only and may contain privilege d, proprietary or otherwise private information. If you have received it in error, please notify the sender immediately and delete the original. Any other use of the email by you is p rohibited. Dansk - Deutsch - Espanol - Francais - Italiano - Japanese - Nederlands - N orsk - Portuguese ________________________________________________________________________________
From: "Gerry Filby" <gerf(at)gerf.com>
Subject: Howdy !
Date: Dec 11, 2007
I've stopped by Jae's project a couple of times - he's moving right along ... g -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Simon Barber Sent: Monday, December 10, 2007 5:25 PM Subject: Re: RV10-List: Howdy ! Hi Gerry, Welcome! There are 2 other builders in the Bay Area that I know about - myself and Jae Chang - both in San Francisco. I bought an already completed emp kit from another builder, but then went and bought a house in San Francisco. This has shelved building for a while as my finances catch up. Looking forward to purchasing tools and the wing kit in a year or so. Jae is making good progress I believe. Simon Barber Gerry Filby wrote: > > Hi Folks, > > Well now I've gone and done it - I sent in my order for an RV-10 > empennage kit. > > Just wanted to say "Hi" to the group since I'll likely be bugging you > with inane questions :-) > > Live in San Francisco and fly out of Half Moon Bay. I'm a "repeat offender" > having completed my RV-9 in January of this year - she's got 300 hours > on her and I started the first Annual Condition Inspection last night. > > http://www.n696wg.com > (Aerosport IO-320, Hartzell Constant Speed, AFP fuel injection, 1 > Lightspeed and 1 Mag.) > > I've been having a ball this last year flying around the great state > of California. But I have to admit it - I really miss the building > ... yeah, I know, how messed up is that. > > All the best ... > > Gerry. > > > ________________________________________________________________________________
Date: Dec 11, 2007
From: Jae Chang <jc-matronics_rv10(at)jline.com>
Subject: Re: Howdy ! (HAF / Bay Area Flying ... Long)
Hey Gerry... excellent post! a year ago, when you told me you were going to build a -10 (even before finishing the -9), I thought to myself yeah right. a few months after your first flight, when you had already put over 150 hours in the plane, and you said you were still planning to build again, i again thought to myself, yeah right. you're too busy flying, as i would be too, to ever think about building anything more than a paper airplane. wow, you truly are crazy, ummm, in a most respectful way! ;) uhoh, now i just have to finish before you do!!! Jae 40533 - finally, entered the Gates of Fiberglass Hell - credit goes to AirMike for coining that phrase http://www.jline.com/log/aviation/build/airframe/fuselage/photos/sec43/index.html ________________________________________________________________________________
Date: Dec 11, 2007
From: Jae Chang <jc-matronics_rv10(at)jline.com>
Subject: Re: Howdy !
Hi Simon... yes, i am still here, poking along. you are welcome to stop by any time. There are a good handful of bay area -10 builders at this point, that i know of, and more in all of NorCal: Concord, Oakland, SF, Sonoma ,Watsonville (x3), Stockton, Cameron Park (x2). At this point, we officially have enough for a party. ;) Jae 40533 > ________________________________________________________________________________
From: "Gerry Filby" <gerf(at)gerf.com>
Subject: Thanks for the Welcome !!
Date: Dec 11, 2007
Thanks all for the greetings and tips I've received on and off list. Much appreciated ! Now back to cleaning the rust of the tools :-) g ________________________________________________________________________________
Date: Dec 11, 2007
Subject: Re: Trying to keep the belly clean - Air/Oil Separator
From: Dj Merrill <deej(at)deej.net>
Tim Olson wrote: > > Unfounded or not, my concern about the separators is that > all of the acids and things that you're not wanting in > the oil will tend to be dumped back into the engine. On my Glasair (Lyc O320) instead of letting it go out the belly or dumping it back into the engine, the blow-by was captured in a container that was emptied at each oil change. The breather hose went to the top of the screw-on cap of the container, and there were vent holes cut around it in the cap for the air to escape. I don't have a great picture of it, but you can see it here in the bottom right up against the firewall (the small white container). Simple concept, but it did a great job of keeping things cleaner. http://econ.duke.edu/~deej/glasair/engine2.jpg This picture was taken prior to the restoration and clean-up, so things look pretty dirty, but it is the only pic I can find at the moment. -Dj -- Dj Merrill - N1JOV Glastar Sportsman 2+2 Builder #7118 N421DJ http://deej.net/sportsman/ "Many things that are unexplainable happen during the construction of an airplane." --Dave Prizio, 30 Aug 2005 ________________________________________________________________________________
From: "Bob-tcw" <rnewman(at)tcwtech.com>
Subject: Safety-Trim Group Buy
Date: Dec 11, 2007
Dear Fellow RV Builders, TCW Technologies and SteinAir are pleased to announce a group buy is now available on our new servo trim controller. Safety-Trim is an electronic trim servo controller that resolves the issues with run-away trim conditions plus it provides 2 speed trim operation as well as greatly simplified switch wiring. For all the detail please follow this direct link: http://www.vansairforce.com/community/showthread.php?t=24478 Thank you, Bob Newman TCW Technologies www.tcwtech.com ________________________________________________________________________________
From: JSMcGrew(at)aol.com
Date: Dec 11, 2007
Subject: Re: Trying to keep the belly clean - Air/Oil Separator
I used the Slime Fighter air/oil separator initially. The belly of my RV-10 was a oily mess when I cleaned it at about 70 hours, despite the fact that t he oil vent drips directly on the exhaust. I've since removed the separator an d now have the breather set up per Van's firewall forward plans. The belly stays much cleaner now. -Jim N312JE Jim "Scooter" McGrew http://www.mit.edu/~jsmcgrew In a message dated 12/11/2007 11:01:27 A.M. Eastern Standard Time, Ray.R.Doerr(at)sprint.com writes: For others that have been flying your RV-10 or other similar aircraft, have you had any luck/experience with Air/Oil Separators? I found on my RV-10 that if I run the oil between 8.5 and 9 quarts, that I would only add maybe 1 quart in 50 hours of operation. I also found that i f I run the engine rpm at 2450 in cruise, that it will blow more oil than if I run at 2200 rpm. I usually use only 1 quart every 50 hours, but on my trip to Santa Teresa for LOE 07, I used 1 quart in 10 =93 12 hours. During t his trip, I ran the entire way at 2450 rpm. There is no doubt that it is all coming out the breather. Has anyone installed an Air/Oil Separator on there RV-10 that has some experience on if it works and returns the oil to the sump instead of all ove r the belly? I would like to install one if it is going to work. Right now oil on the belly is no big deal, but_ once I get some paint on it, I would like to keep it clean. Thank You Ray Doerr 40250 (N519RV =93 341 Hrs) _ (http://www.mit.edu/~jsmcgrew) **************************************See AOL's top rated recipes (http://food.aol.com/top-rated-recipes?NCID=aoltop00030000000004) ________________________________________________________________________________
From: "Marcus Cooper" <coop85(at)cableone.net>
Subject: Gretz indicator LEDs
Date: Dec 11, 2007
I put them in my panel next to the pitot heat switch. I guess it's a warm fuzzy seeing the system change modes as you expect it to. Marcus _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dave Leikam Sent: Monday, December 10, 2007 11:37 PM Subject: RV10-List: Gretz indicator LEDs Merry Christmas everyone, For those of you with the Gretz pitot, did you install the LED indicator lights on your panel? What are your thoughts, and how do you like the Gretz so far? Also, I am about to close up the wings and install the bottom skins. Wires, AP servo, tubes for pitot and AOA, pitot mount are in. Anything else I should consider before I start pounding? Thanks for any input. Dave Leikam 40496 Preparing for an ice storm! ________________________________________________________________________________
Subject: AOA Pro vs AOA Sport
From: "n277dl" <dljinia(at)yahoo.com>
Date: Dec 11, 2007
Group: is the only difference in the pro vs sport the display? Doug -------- Doug RV7A flying ~500hrs Read this topic online here: http://forums.matronics.com/viewtopic.php?p=151766#151766 ________________________________________________________________________________
From: "Tom Ganster" <tganster(at)mwwb.net>
Subject: Cost/labor saving ideas
Date: Dec 11, 2007
John, I just tap the trigger which gives about 2 hits and works well. I must have put the dies in upside down for the picture. Or maybe I should check to see if the dimples on my parts are all innies! I put the dies out to the edge to facilitate getting the prebent (HS) skins under the table when dimpling the opposite side. And yes I do have all surfaces covered to keep from scratching things. Thanks for the input. And I will take your words of wisdom on cost cutting. Thanks Tom Ganster 40778 Emp kit HS -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Gonzalez Sent: Sunday, December 09, 2007 10:09 PM Subject: RE: RV10-List: Cost/labor saving ideas Very interesting set up you have for your C frame. How do you get your rivet gun to convert from an automatic to a single fire? It looks like you have your dies in upside down, with them that way, you will be missing a lot of holes and making some unwanted ones. I think it would be helpful to also make your table extended out beyond where the dies are to help support the material. Don't forget to put down the carpet on the table. Be certain you know where and when to cut corners on cost. Am I the fish that took the bait? > Subject: RV10-List: Cost/labor saving ideas > From: tganster(at)mwwb.net > Date: Sat, 8 Dec 2007 19:07:07 -0800 > To: rv10-list(at)matronics.com > > > I am interested in starting a thread showing cost saving ideas you have found while building your plane. I found two ideas from other RV builders while searching the web. I am a fairly new builder and I apologize if these are old hat. > Rather than spending the money on alodine by the gallon and the hazard shipping to go with it, I purchase 2 lbs. 14-2 iridite from a local racing supply house for $59.00. The dry powder mixes with water to make up to 40 gals. of alodine. > I also built a c-frame dimpler from some scrap I had laying around the shop. I mounted my rivet gun to the top of the piston for a very


November 30, 2007 - December 11, 2007

RV10-Archive.digest.vol-cv