RV10-Archive.digest.vol-de

March 16, 2008 - March 26, 2008



      and gma 340, looking at the lengths of everything if I stack them in
      said order top to bottom I will be able to see the back of the tubes on
      each unit looking up from the floor.  Would this be ok.  I am not use to
      any particular order. Plus having the 430 on top puts its sreen up where
      I can see it. Just thought this arrangment might be handy down the road
      if I have maintenance issues looking working under/behind the panel.
      Thoughts??
      	 
      	Chris Lucas
      	#40072
      	 
      
      
      "Warning:
      The information contained in this email and any attached files is
      confidential to BAE Systems Australia. If you are not the intended
      recipient, any use, disclosure or copying of this email or any
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      taken to ensure this email and its attachments are virus free,
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________________________________________________________________________________
From: "Rene" <rene(at)felker.com>
Subject: Garmin Avionics stack question
Date: Mar 16, 2008
Chris, Stein built my panel using his three piece panel that is an inch or so taller. I have a PS engineering audio panel, DVD/Radio, 430, sl30, 327 and GRT EIS all in one stack. I agree with Jesse, no way I want to do any work from under the panel. I had to do some rewiring myself and even being able to pull the center section out a ways, it was still difficult. From under the panel it was impossible. If I remember right the SL30 is the deepest item...center rib considerations. Rene' 801-721-6080 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Chris Sent: Sunday, March 16, 2008 7:48 PM Subject: RV10-List: Garmin Avionics stack question In planning my panel , I will have a garmin 430, sl30, gtx327, and gma 340, looking at the lengths of everything if I stack them in said order top to bottom I will be able to see the back of the tubes on each unit looking up from the floor. Would this be ok. I am not use to any particular order. Plus having the 430 on top puts its sreen up where I can see it. Just thought this arrangment might be handy down the road if I have maintenance issues looking working under/behind the panel. Thoughts?? Chris Lucas #40072 ________________________________________________________________________________
Date: Mar 16, 2008
From: Rick Sked <ricksked(at)embarqmail.com>
Subject: Re: Silpruf / Window Installation and other magic
Les, Are you suggesting to install the front windsheild with this method? I am u sing Silpruf on the doors and cabin=C2-glass=C2-but plan to follow plan s on the windscreen... If anyone gets the chance to check out a Cirrus, you will see similar install on their windows. just a bead of adhesive seperat ing the window from the composite. Looks really clean, if ya'll do it right .....would love to check out that video...just too poor from buying the Sil pruf. And Les is right...it's high performance silicone, you couldn't paint it if you tried. The big trick is to get the gap as uniform as possible pr ior to the install. If you use Dave's method it works well. After paint you fill the gap...I'm shooting for less than an 1/8th, closer to 3/32 to a 1/ 16th with the silpruf. leave the bead to dry then a sharp razor to trim the bead flush,=C2-should leave you a nice clean line between the plexi and the composite top. Rick Sked 40185 ----- Original Message ----- From: "Les Kearney" <kearney(at)shaw.ca> Sent: Sunday, March 16, 2008 8:18:32 AM (GMT-0800) America/Los_Angeles Subject: RV10-List: Silpruf / Window Installation and other magic Hi One the strength of Dave Saylor's recommendation and other comments, I purc hased the AirlinkTech video on using Silpruf to set install windows. The vi deo can be found at: http://tinyurl.com/2ndhr9 I watched the video last night and have a few comments, FWIW. First, a big negative - it=99s on a VHS tape not on a DVD. After that it was a very nice "how to" video. In short the process used is to mask the windows and then set them in place on small Silpruf standoffs that keep the windows flush with the canopy. A bead of Silpuf is used to install the windows. Screw on clecos are used to keep everything in pace while things dry. The video is very detailed and shows everything required, step by step. It explains how and why to mask the windows to get a nice sharp reveal. It als o shows how to trim the windows for a perfect fit. A groove (about 1/8") is left between the windows and the canopy. After pai nting, Silpruf is used to fill the groove. =C2-Apparently Silpruf cannot be painted so you must pick a Silpuf colour that works with your pain schem e. At first blush there seems to be some obvious advantages to this method the y being: =C2=B7 =C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2- The Silpruf has a l ong working time so you don=99t have to play =9Cbeat the clock =9D when installing. =C2=B7 =C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2- The Silpruf is non reactive so you can use normal masking tape to setup the =9Creveal =9D edges. You will have lots of time to get everything just right befor e you have to remove the masks. =C2=B7 =C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2- The Silpruf is flex ible so there won=99t be cracks in the paint / caulking around the wi ndows =C2=B7 =C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2- In the event that a window needs to be replaced. It would be a much easier job to remove & rep lace the window * I think *. =C2=B7 =C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2- You are not glassin g onto a window with all the associated issues with sanding etc. As someone mentioned in an earlier post, with windows you can=99t fix a screw u p with an OOPS rivet. =C2=B7 =C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2- Before curing and a fter, excess along the groove can be easily removed. A quick search shows that Silpruf is available in a wide choice of colours including: White, Black, Limestone, Light Grey, Aluminium, GreyDark, Grey, Precast White and Bronze. Right after I watched the video I checked the plans to see how the front wi ndow is installed. My recollection was there was no =9Cjoggle =9D at the bottom of the front windscreen. Using Silpruf on the front winds creen would, I think, require building a joggle and then trimming the windo w to fit. I just noticed that Dave noted this rework in one of his posts as well. The video is very detailed and shows everything required, step by step. It explains how and why to mask the windows to get a nice sharp reveal. It als o shows how to trim the windows for a perfect fit. If you are contemplating using this method, get the video, it is well worth the cost. Anyway, I for one plan to use this method on the side windows. I still have a lot of time to contemplate the front windscreen.. Cheers Les Kearney #40643 =93 moving from rivets to systems C-GCWZ ==== ======================= == ________________________________________________________________________________
Date: Mar 16, 2008
From: Les Kearney <kearney(at)shaw.ca>
Subject: Silpruf / Window Installation and other magic
Rick Buy the video. Sell the kids if you have to raise the cash. There are a few tricks that make it worth the $30. Especially getting the gap spot on perfect. As far as the wind screen is concerned, I would like to use this method but as a rank amateur, I am not sure I want to be the first to try. I bet that piece of plexi is not cheap. Cheers Les #40643 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Rick Sked Sent: March-16-08 9:45 PM Subject: Re: RV10-List: Silpruf / Window Installation and other magic Les, Are you suggesting to install the front windsheild with this method? I am using Silpruf on the doors and cabin glass but plan to follow plans on the windscreen... If anyone gets the chance to check out a Cirrus, you will see similar install on their windows. just a bead of adhesive seperating the window from the composite. Looks really clean, if ya'll do it right.....would love to check out that video...just too poor from buying the Silpruf. And Les is right...it's high performance silicone, you couldn't paint it if you tried. The big trick is to get the gap as uniform as possible prior to the install. If you use Dave's method it works well. After paint you fill the gap...I'm shooting for less than an 1/8th, closer to 3/32 to a 1/16th with the silpruf. leave the bead to dry then a sharp razor to trim the bead flush, should leave you a nice clean line between the plexi and the composite top. Rick Sked 40185 ----- Original Message ----- From: "Les Kearney" <kearney(at)shaw.ca> Sent: Sunday, March 16, 2008 8:18:32 AM (GMT-0800) America/Los_Angeles Subject: RV10-List: Silpruf / Window Installation and other magic Hi One the strength of Dave Saylor's recommendation and other comments, I purchased the AirlinkTech video on using Silpruf to set install windows. The video can be found at: http://tinyurl.com/2ndhr9 I watched the video last night and have a few comments, FWIW. First, a big negative - it's on a VHS tape not on a DVD. After that it was a very nice "how to" video. In short the process used is to mask the windows and then set them in place on small Silpruf standoffs that keep the windows flush with the canopy. A bead of Silpuf is used to install the windows. Screw on clecos are used to keep everything in pace while things dry. The video is very detailed and shows everything required, step by step. It explains how and why to mask the windows to get a nice sharp reveal. It also shows how to trim the windows for a perfect fit. A groove (about 1/8") is left between the windows and the canopy. After painting, Silpruf is used to fill the groove. Apparently Silpruf cannot be painted so you must pick a Silpuf colour that works with your pain scheme. At first blush there seems to be some obvious advantages to this method they being: * The Silpruf has a long working time so you don't have to play "beat the clock" when installing. * The Silpruf is non reactive so you can use normal masking tape to setup the "reveal" edges. You will have lots of time to get everything just right before you have to remove the masks. * The Silpruf is flexible so there won't be cracks in the paint / caulking around the windows * In the event that a window needs to be replaced. It would be a much easier job to remove & replace the window *I think*. * You are not glassing onto a window with all the associated issues with sanding etc. As someone mentioned in an earlier post, with windows you can't fix a screw up with an OOPS rivet. * Before curing and after, excess along the groove can be easily removed. A quick search shows that Silpruf is available in a wide choice of colours including: White, Black, Limestone, Light Grey, Aluminium, GreyDark, Grey, Precast White and Bronze. Right after I watched the video I checked the plans to see how the front window is installed. My recollection was there was no "joggle" at the bottom of the front windscreen. Using Silpruf on the front windscreen would, I think, require building a joggle and then trimming the window to fit. I just noticed that Dave noted this rework in one of his posts as well. The video is very detailed and shows everything required, step by step. It explains how and why to mask the windows to get a nice sharp reveal. It also shows how to trim the windows for a perfect fit. If you are contemplating using this method, get the video, it is well worth the cost. Anyway, I for one plan to use this method on the side windows. I still have a lot of time to contemplate the front windscreen... Cheers Les Kearney #40643 - moving from rivets to systems C-GCWZ get=_blank>http://www.matronics.com/Navigator?RV10-List p://forums.matronics.com blank>http://www.matronics.com/contribution ________________________________________________________________________________
From: Richard Reynolds <rvreynolds(at)macs.net>
Subject: Re: Door fit
Date: Mar 17, 2008
Apple-Mail-6--188049053 Apple-Mail-7--188049048-- ________________________________________________________________________________
Subject: Re: Where did you mount the Lightspeed Plasma III box
From: "Michael Wellenzohn" <rv-10(at)wellenzohn.net>
Date: Mar 17, 2008
Thanks you guys for your help. Michael -------- RV-10 builder (engine, prop, finishing) #511 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=170349#170349 ________________________________________________________________________________
Subject: Aspen Avionics
Date: Mar 17, 2008
From: "Dawson-Townsend,Timothy" <tdawson-townsend(at)aurora.aero>
Anyone thinking about EFIS or MFD from Aspen Avionics? Looks like some very attractive units. TDT 40025 Firewall forward Tim Dawson-Townsend tdt(at)aurora.aero 617-500-4812 (office) 617-905-4800 (mobile) ________________________________________________________________________________
Date: Mar 17, 2008
From: Sam <sam(at)fr8dog.net>
Subject: Fuel pressure problems
The first fifty hours were trouble free, as far as fuel pressure goes, but now for the past 40 hours or so, I'm getting fuel pressure fluctuation's. Normally the F/P runs in the mid to low 20's, but now constantly fluctuates from 8 to 27 psi. The engine runs ok, but it's disconcerting. Has anybody experienced this on an IO540D4A5 before, would the engine actually keep running if the F/P was really down to 8psi? Sam Marlow #40157 ________________________________________________________________________________
Subject: Fuel pressure problems
Date: Mar 17, 2008
From: "Bobby J. Hughes" <bhughes(at)qnsi.net>
Could this be related to the Fuel Injection AD was published last week? Bobby Hughes ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Sam Sent: Monday, March 17, 2008 9:11 AM Subject: RV10-List: Fuel pressure problems The first fifty hours were trouble free, as far as fuel pressure goes, but now for the past 40 hours or so, I'm getting fuel pressure fluctuation's. Normally the F/P runs in the mid to low 20's, but now constantly fluctuates from 8 to 27 psi. The engine runs ok, but it's disconcerting. Has anybody experienced this on an IO540D4A5 before, would the engine actually keep running if the F/P was really down to 8psi? Sam Marlow #40157 ________________________________________________________________________________
From: John Gonzalez <indigoonlatigo(at)msn.com>
Subject: Re: Andair/FI Fitting
Date: Mar 17, 2008
Hi Jim, I am sorry, I am really having trouble understanding why I need this. My an dair valve has six ports. I have plumbed all the lines coming from the fuel tanks and going back to the fuel tanks. I originally needed to return fuel to the tanks because I was going to be running electrical fuel pumps all t he time. I am still going to run overflow fuel to the tqanks if I am using the boast pump. I also am using a six inch extension to place the valve lower down in the t unnel. I have no problem with space with the port that will be going to the fuel filter(Outflow). So why can I not just run the 3/8" return line from the pump package relief valve to the return port on the Andair valve? JOhn> Subject: RV10-List: Re: Andair/FI Fitting> From: jimberry(at)qwest.net> Date: Fri, 14 Mar 2008 09:08:30 -0700> To: rv10-list(at)matronics.com> > --> R V10-List message posted by: "jim berry" > > John,> > I believe most people are using the Andair valve with the built in 90 degree ports, because it makes plumbing the fuel lines easier. I used the swivel t ee on the center(or outflow) port because there is not enough room for a st andard tee to clear the other 2 ports during installation. If you spend som e time trying to get all 3 lines installed to the Andair in the confined sp ace of the tunnel I think you will find the extra cost of the swivel tee to be worth it.> > Jim Berry> 40482> N15JB(reserved)> > > > > Read this topic online here:> > http://forums.matronics.com/viewtopic.php?p=169822#16982 ====> > > ________________________________________________________________________________
Date: Mar 17, 2008
From: Sam <sam(at)fr8dog.net>
Subject: Re: Fuel pressure problems
Possibly, I haven't checked that yet, but it's inconsistent. The fluctuation's can subside for minuets at a time in cruise. Bobby J. Hughes wrote: > > Could this be related to the Fuel Injection AD was published last week? > > Bobby Hughes > > > > ------------------------------------------------------------------------ > *From:* owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *Sam > *Sent:* Monday, March 17, 2008 9:11 AM > *To:* rv10-list(at)matronics.com > *Subject:* RV10-List: Fuel pressure problems > > The first fifty hours were trouble free, as far as fuel pressure goes, > but now for the past 40 hours or so, I'm getting fuel pressure > fluctuation's. Normally the F/P runs in the mid to low 20's, but now > constantly fluctuates from 8 to 27 psi. The engine runs ok, but it's > disconcerting. Has anybody experienced this on an IO540D4A5 before, > would the engine actually keep running if the F/P was really down to 8psi? > Sam Marlow > #40157 > * > > href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List > href="http://forums.matronics.com">http://forums.matronics.com > href="http://www.matronics.com/contribution">http://www.matronics.com/c > * > * > > > * ________________________________________________________________________________
Date: Mar 17, 2008
From: MauleDriver <MauleDriver(at)nc.rr.com>
Subject: FS - Flap Positioning System from Vans (Showplanes)
I managed to order 2 of these. Just installed mine and want to sell the other. $200 and I'll pay shipping. Regularly $225 Never unpacked Ordered from Vans as ES FLAP POS SWV 10 same as FPS-E4 from Showplanes Please contact off list. Thanks. Bill "working with the top and the panel with the finishing kit in the mail" Watson 40605 ________________________________________________________________________________
Date: Mar 17, 2008
From: Dan Masys <dmasys(at)cox.net>
Subject: Another RV-10 painted
Finally got around to creating a simple web page showing my RV-10 in its new colors. Paint was done by AOG Aircraft Painting in Mena, Arkansas and although it is not one of the flashier -10's flying, I like it quite a lot. Only problem I have is that the airplane now looks like it is store-bought, and most people guess it is a Lancair and not a homebuilt RV. I can live with that... :) URL is: http://dbmichair.mc.vanderbilt.edu/rv10/n104ld.html -Dan Masys RV10 N104LD RV7A N747DL ________________________________________________________________________________
Subject: Air Ramps and Governor interference
Date: Mar 18, 2008
From: "McGANN, Ron" <ron.mcgann(at)baesystems.com>
G'day all, I've just installed the air ramps in the upper cowl and there is significant interference with the prop governor. It seems that the interference would go away if the air ramps had been pushed fully forward in the cowl, but at the expense of a significant transition (step) between the cowl inlet and the ramp. I notice on Tim's site that he has trimmed the ramp for the governor - same condition as mine. Is this normal or have I stuffed something up? Cheers, Ron "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." ________________________________________________________________________________
Date: Mar 17, 2008
From: Rick Sked <ricksked(at)embarqmail.com>
Subject: Re: Air Ramps and Governor interference
Normal...stinking rotten normal. And look!!! Nowhere is it mentioned in the plans...thanks to Tim for pointing it out, lots easier to trim, cleco trim cleco trim cleco GLUE!! Rick Sked 40185 ----- Original Message ----- From: "Ron McGANN" <ron.mcgann(at)baesystems.com> Sent: Monday, March 17, 2008 7:08:00 PM (GMT-0800) America/Los_Angeles Subject: RV10-List: Air Ramps and Governor interference G'day all, I've just installed the air ramps in the upper cowl and there is significan t interference with the prop governor.=C2- It seems that the interference would go away if the air ramps had been pushed fully forward in the cowl, but at the expense of a significant transition (step) between the cowl inle t and the ramp.=C2- I notice on Tim's site that he has trimmed the ramp f or the governor - same condition as mine.=C2-=C2- Is this normal or hav e I stuffed something up? Cheers, Ron "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to =============== ==== ======================= == ________________________________________________________________________________
From: "Marcus Cooper" <coop85(at)cableone.net>
Subject: Another RV-10 painted
Date: Mar 17, 2008
Beautiful! Congratulations! I especially like the -7 & -10 shot. Must be nice to have a choice. Marcus -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dan Masys Sent: Monday, March 17, 2008 9:08 PM Subject: RV10-List: Another RV-10 painted Finally got around to creating a simple web page showing my RV-10 in its new colors. Paint was done by AOG Aircraft Painting in Mena, Arkansas and although it is not one of the flashier -10's flying, I like it quite a lot. Only problem I have is that the airplane now looks like it is store-bought, and most people guess it is a Lancair and not a homebuilt RV. I can live with that... :) URL is: http://dbmichair.mc.vanderbilt.edu/rv10/n104ld.html -Dan Masys RV10 N104LD RV7A N747DL ________________________________________________________________________________
Date: Mar 17, 2008
From: Tim Olson <Tim(at)MyRV10.com>
Subject: Re: Air Ramps and Governor interference
Very normal indeed. Now, just make sure that in the hollow area under the air ramp you also seal it so that air can't traverse that cavity....that will help greatly with your CHT's later. Tim Olson - RV-10 N104CD - Flying McGANN, Ron wrote: > > G'day all, > > I've just installed the air ramps in the upper cowl and there is > significant interference with the prop governor. It seems that the > interference would go away if the air ramps had been pushed fully > forward in the cowl, but at the expense of a significant transition > (step) between the cowl inlet and the ramp. I notice on Tim's site that > he has trimmed the ramp for the governor - same condition as mine. Is > this normal or have I stuffed something up? > > Cheers, > Ron > > "Warning: > The information contained in this email and any attached files is > confidential to BAE Systems Australia. If you are not the intended > recipient, any use, disclosure or copying of this email or any > attachments is expressly prohibited. If you have received this email > in error, please notify us immediately. VIRUS: Every care has been > taken to ensure this email and its attachments are virus free, > however, any loss or damage incurred in using this email is not the > sender's responsibility. It is your responsibility to ensure virus > checks are completed before installing any data sent in this email to > your computer." > > ________________________________________________________________________________
Subject: Re: Another RV-10 painted
From: "AirMike" <Mikeabel(at)Pacbell.net>
Date: Mar 17, 2008
Congrats Looks totally awesome.Can you give us a few details on what you did for prep.... what they did for prep - wheel pants on/off cowling on/off .... flight controls..... and costs How long was it in their shop. Did they let you work there. -------- OSH '08 or Bust Q/B Kit - Doors/windows/fiberglass stuff Read this topic online here: http://forums.matronics.com/viewtopic.php?p=170555#170555 ________________________________________________________________________________
From: "Dave Saylor" <Dave(at)AirCraftersLLC.com>
Subject: Another RV-10 painted
Date: Mar 17, 2008
Nice paint job! >>most people guess it is a Lancair and not a homebuilt RV<< Ground control upgraded me to a Columbia the other day... Dave Saylor AirCrafters LLC 140 Aviation Way Watsonville, CA 831-722-9141 831-750-0284 CL www.AirCraftersLLC.com ________________________________________________________________________________
Date: Mar 17, 2008
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Re: Another RV-10 painted
So why is a Columbia an 'upgrade'? ;-) Nice paint job Dan! Deems Davis # 406 'Its all done....Its just not put together' http://deemsrv10.com/ Dave Saylor wrote: > > Nice paint job! > > >>> most people guess it is a Lancair and not a homebuilt RV<< >>> > > Ground control upgraded me to a Columbia the other day... > > Dave Saylor > AirCrafters LLC > 140 Aviation Way > Watsonville, CA > 831-722-9141 > 831-750-0284 CL > www.AirCraftersLLC.com > > > ________________________________________________________________________________
From: "Jay Rowe" <jfrjr(at)roadrunner.com>
Subject: wiring problems (2nd attempt)
Date: Mar 18, 2008
Trying to get all the thru firewall lines in. Going fairly well until I got to the harness for the Lightspeed (one side) which has the small D-sub connector that hooks into the console. Since I have my console on the subpanel I, of course, need to get that connector thru. It is too large to fit through of any of my existing holes (the largest being 1"). What do I do----take the connector apart or am I missing an easier way? Gee I wish I knew more about "lectriks". Jay Rowe ________________________________________________________________________________
Date: Mar 18, 2008
From: Sam <sam(at)fr8dog.net>
Subject: Re: wiring problems (2nd attempt)
Jay, I think you answered your question, everybody had to remove the D-sub to get it through the firewall. Get some help from a steady hand, or practice a bit first. It's doable. Sam Marlow Jay Rowe wrote: > Trying to get all the thru firewall lines in. Going fairly well until > I got to the harness for the Lightspeed (one side) which has the small > D-sub connector that hooks into the console. Since I have my console > on the subpanel I, of course, need to get that connector thru. It is > too large to fit through of any of my existing holes (the largest > being 1"). What do I do----take the connector apart or am I missing > an easier way? Gee I wish I knew more about "lectriks". Jay Rowe > > Upgrade Your Email - Click here! > <http://promos.hotbar.com/promos/promodll.dll?RunPromo&El=&SG=&RAND=4579&partner=seekmo> > > * > > > * ________________________________________________________________________________
Date: Mar 18, 2008
From: Tim Olson <Tim(at)MyRV10.com>
Subject: Re: wiring problems (2nd attempt)
Well, not quite everybody.....I hesitated, and heard that they recommended leaving it together. So, I used a 1.25" hole (used a SCAT tube flange) and ran all of my wires through that. If you can do an excellent job of re-soldering the cable, then it shouldn't be that big of a deal, but if you're questioning it at all, you may want to come up with a way to pass it through in one piece. Tim Olson - RV-10 N104CD - Flying Sam wrote: > Jay, I think you answered your question, everybody had to remove the > D-sub to get it through the firewall. Get some help from a steady hand, > or practice a bit first. It's doable. > Sam Marlow > > Jay Rowe wrote: >> Trying to get all the thru firewall lines in. Going fairly well until >> I got to the harness for the Lightspeed (one side) which has the small >> D-sub connector that hooks into the console. Since I have my console >> on the subpanel I, of course, need to get that connector thru. It is >> too large to fit through of any of my existing holes (the largest >> being 1"). What do I do----take the connector apart or am I missing >> an easier way? Gee I wish I knew more about "lectriks". Jay Rowe >> >> Upgrade Your Email - Click here! >> <http://promos.hotbar.com/promos/promodll.dll?RunPromo&El=&SG=&RAND=4579&partner=seekmo> >> >> * >> >> href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List >> href="http://forums.matronics.com">http://forums.matronics.com >> href="http://www.matronics.com/contribution">http://www.matronics.com/contribution >> ________________________________________________________________________________
From: JSMcGrew(at)aol.com
Date: Mar 18, 2008
Subject: Re: wiring problems (2nd attempt)
I made the hole slightly bigger to get the D-sub connector through. It didn't take much, then I installed a stainless steel firewall seal from _http://www.epm-avcorp.com/_ (http://www.epm-avcorp.com/) to seal the hole. I posted pictures on this previous post: _http://forums.matronics.com/viewtopic.php?t=25094_ (http://forums.matronics.com/viewtopic.php?t=25094) -Jim N312JE Jim "Scooter" McGrew _http://www.mit.edu/~jsmcgrew In a message dated 3/18/2008 7:38:23 A.M. Eastern Daylight Time, jfrjr(at)roadrunner.com writes: Trying to get all the thru firewall lines in. Going fairly well until I got to the harness for the Lightspeed (one side) which has the small D-sub connector that hooks into the console. Since I have my console on the subpanel I, of course, need to get that connector thru. It is too large to fit through of any of my existing holes (the largest being 1"). What do I do----take the connector apart or am I missing an easier way? Gee I wish I knew more about "lectriks". Jay Rowe _ (http://www.mit.edu/~jsmcgrew) (http://promos.hotbar.com/promos/promodll.dll?RunPromo&El=&SG=&RAND=4579&partner=seekmo) (http://www.mit.edu/~jsmcgrew) _http://www.matronics.com/Navigator?RV10-List_ (http://www.matronics.com/Navigator?RV10-List) _ _http://forums.matronics.com_ (http://forums.matronics.com/) _ _http://www.matronics.com/contribution_ (http://www.matronics.com/contribution) _ (http://www.mit.edu/~jsmcgrew) **************It's Tax Time! Get tips, forms, and advice on AOL Money & Finance. (http://money.aol.com/tax?NCID=aolprf00030000000001) ________________________________________________________________________________
Date: Mar 18, 2008
From: linn Walters <pitts_pilot(at)bellsouth.net>
Subject: Re: wiring problems (2nd attempt)
Sometimes you can take the connector shell off the connector and press the wiring down 90 degrees from its original orientation and poke that through a hole. It may fit through a 1" hole that way. I like the scat tube flange idea. You can fill it with 'firestop' from your big box hardware store. Comes in a caulk tube or as a foam ..... the foam being harder to find. Linn Tim Olson wrote: > > Well, not quite everybody.....I hesitated, and heard that they > recommended leaving it together. So, I used a 1.25" hole > (used a SCAT tube flange) and ran all of my wires through > that. If you can do an excellent job of re-soldering the > cable, then it shouldn't be that big of a deal, but if you're > questioning it at all, you may want to come up with a way > to pass it through in one piece. > > Tim Olson - RV-10 N104CD - Flying ________________________________________________________________________________
Date: Mar 18, 2008
From: Tim Olson <Tim(at)MyRV10.com>
Subject: Re: wiring problems (2nd attempt)
That is 100% what I did.....I took the shell off, bent it over a little to pass it through, and then put the shell back on. And, I used 2000 degree fire putty to stuff the pass through hole with, and then capped it with red RTV just because the red RTV makes a nicer outer seal to hold the wires from wiggling and moving in the putty. Tim Olson - RV-10 N104CD - Flying linn Walters wrote: > > Sometimes you can take the connector shell off the connector and press > the wiring down 90 degrees from its original orientation and poke that > through a hole. It may fit through a 1" hole that way. I like the scat > tube flange idea. You can fill it with 'firestop' from your big box > hardware store. Comes in a caulk tube or as a foam ..... the foam being > harder to find. > Linn > > > Tim Olson wrote: > >> >> Well, not quite everybody.....I hesitated, and heard that they >> recommended leaving it together. So, I used a 1.25" hole >> (used a SCAT tube flange) and ran all of my wires through >> that. If you can do an excellent job of re-soldering the >> cable, then it shouldn't be that big of a deal, but if you're >> questioning it at all, you may want to come up with a way >> to pass it through in one piece. >> >> Tim Olson - RV-10 N104CD - Flying > ________________________________________________________________________________
Subject: Neg Battery Cable Routing
From: "orchidman" <gary(at)wingscc.com>
Date: Mar 18, 2008
I am trying to wrap up the design of the Negative battery lead from the battery to the starter. I have two specific questions. >From the Neg terminal of the battery, Vans shows that you go to airframe ground at the battery mount frame and that is all. Others have a Neg cable paralleling the Pos cable to the firewall where the Neg lead is grounded to the firewall. I am considering grounding at the battery mount frame and continuing the cable forward to the firewall. My first question is, how many are running 2 cables and if so, are you grounding at both locations? I ask this because in theory it is creating a ground loop. When the Neg cable gets to the firewall I will terminate it with a brass bolt through the firewall. There, I will be able to attach tabbed ground strips on both sides of the firewall for grounding radios, etc. The engine will be grounded to the engine mount with Vans grounding strap (I think it is P-25). My second question is about a cable from the forward side of the firewall Neg brass bolt to either one of the engine mounting bolts or to the P-25 attachment point on the engine mount? I think this might be a bit of an overkill but would like to ask others if they are running this short cable. -------- Gary Blankenbiller RV10 - # 40674 Fuselage SB (N410GB reserved) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=170713#170713 ________________________________________________________________________________
From: Richard Reynolds <rvreynolds(at)macs.net>
Subject: Door Fit - Rabbit
Date: Mar 18, 2008
Apple-Mail-15--69638912 Apple-Mail-16--69638905-- ________________________________________________________________________________
Subject: NW RV-10 Dinner and Fly-In (May 17th)
Date: Mar 18, 2008
From: John Jessen <n212pj(at)gmail.com>
Folks: This is to announce the spring NW RV-10 Builders Dinner and Fly-In, to be held May 17th. This is our 6th gathering, the first as a fly-in. Each just keeps getting bigger and better! We encourage all those NW RV-10 builders out there who have not yet received an invitation to please contact me off list. We also encourage other RV-10 builders who will be in the Portland, OR, area for transition training or any other reason to join us. We hope to have multiple RV-10's flying in, as well as displays of Advanced Flight Systems' newest offerings. And, of course, since this is more of a social gathering than a technical one, there will be plenty of good food, drink and company. John Jessen 40328 ________________________________________________________________________________
From: "gary" <speckter(at)comcast.net>
Subject: Fuel Sender Gotchya
Date: Mar 18, 2008
I have been fighting communication problems between JPI engine monitor and my EFIS. It would not show my fuel gauge. After much frustration we discovered that the software that was shipped with the JPI monitor was flawed and did not have the appropriate place to indicate the fuel tanks. After going on line and downloading the newest software all is well. So those of you with JPI stuff put this in the memory banks for when you get to programming stuff. Several wasted weeks and many wasted hours. Gary 40274 DAR Inspection Scheduled. >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> > > * > > > * ________________________________________________________________________________
Date: Mar 18, 2008
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Re: Neg Battery Cable Routing
Gary, Part of your question has come up before, (probably on the aeroelectric-list. It was specifically addressed to Bob Nuckolls at one of his Aero Electric seminars. For aircraft like the RV-10 where the standard battery mount position is in the rear of the aircraft. Bob saw no problems in grounding the batteries locally (i.e. to the airframe at the battery location) and avoiding the weight, expense and complexity of running the additional heavy cable forward to the common firewall ground. Deems Davis # 406 'Its all done....Its just not put together' http://deemsrv10.com/ orchidman wrote: > > I am trying to wrap up the design of the Negative battery lead from the battery to the starter. I have two specific questions. > > >From the Neg terminal of the battery, Vans shows that you go to airframe ground at the battery mount frame and that is all. Others have a Neg cable paralleling the Pos cable to the firewall where the Neg lead is grounded to the firewall. I am considering grounding at the battery mount frame and continuing the cable forward to the firewall. My first question is, how many are running 2 cables and if so, are you grounding at both locations? I ask this because in theory it is creating a ground loop. ________________________________________________________________________________
Subject: Re: Neg Battery Cable Routing
From: "orchidman" <gary(at)wingscc.com>
Date: Mar 18, 2008
Deems Davis wrote: > ...For aircraft like the RV-10 where the > standard battery mount position is in the rear of the aircraft. Bob saw > no problems in grounding the batteries locally (i.e. to the airframe at > the battery location) and avoiding the weight, expense and complexity of > running the additional heavy cable forward to the common firewall ground. Bob is located only about 2 1/2 hours away but I have never attended his seminar. I have his books. I know there are people flying that have done both and I am trying to see which might be better and any problems some might have had with either approach. Are there any advantages or needs to having a Neg cable going to the firewall in the -10? -------- Gary Blankenbiller RV10 - # 40674 Fuselage SB (N410GB reserved) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=170739#170739 ________________________________________________________________________________
From: Richard Reynolds <rvreynolds(at)macs.net>
Subject: Door Fit - Rabbit w/o pictures
Date: Mar 18, 2008
John, We used a router with a "rabbeting bit" Amana Tool # 49340, www.amanatool.com, David got it a local tool store that sells to the cabinet trade. The carbide flute was 1.375 dia, the guide bearing was 1.125 dia to produce a .125 rabbit. The depth was set to the thickness of the door edge. See remarks in the email response below, Mar 14 from me. Richard Reynolds March 14, 2008 reply from Richard Reynolds John, We put a 1/8 square rabbit in the canopy door frame. it made the door very easy to fit. Make it deep enough for the thickest part of the door. Be careful when trimming the canopy frame in way of the aluminum fuselage frame. Please note! After trimming the door to the factory scribe lines, take equal amounts off the forward and aft edges. The temptation is after getting one edge to fit, removing the remainder from the other edge. DON'T, because it makes the inside "jam" unequal. (Ask me how I know) Also, the top of the canopy door frame really does not need the rabbit, The top edge of the door WILL require a bevel to open properly! Richard Reynolds ________________________________________________________________________________
From: "Bob-tcw" <rnewman(at)tcwtech.com>
Subject: TCW Technologies / Safety-Trim special announcement
Date: Mar 18, 2008
Fellow RV builders, We are please to announce that Van's Aircraft, Inc. has become a distributor of our series of Safety-Trim products and accessories. Our products are now available through their Online Web Catalog at www.vansaircraft.com. Safety-Trim is the electronic trim controller that improves the safety and performance of the electric trim servos used in the RV series of aircraft. Additionally, TCW Technologies will be at Sun-n-Fun this year at outdoor booth N-96. We welcome you and would especially like to personally thank all those who have already purchased our products. If you are unfamiliar with our products please come see our working demo unit and try out Safety-Trim for yourself. We also have an exciting new product announcement to make at Sun-n-Fun. Best regards, Bob Newman (40176 almost to the glass work!) TCW Technologies www.tcwtech.com ________________________________________________________________________________
Date: Mar 18, 2008
From: Dan Masys <dmasys(at)cox.net>
Subject: Re: Another RV-10 painted
> Subject: RV10-List: > From: "AirMike" <Mikeabel(at)Pacbell.net> > > Congrats Looks totally awesome.Can you give us a few details on what you did for prep.... what they did for prep - wheel pants on/off > cowling on/off .... flight controls..... and costs For prep of all of the fiberglas surfaces, I did the Van's procedure of mixing 50-50 West System epoxy and acetone, squeegied into the pinholes with a single edge razor blade. Then sanded smooth, followed a coat of UV SmoothPrime applied via roller and sanded back to a smooth surface. Lots of sanding but it was a very smooth finish on the fiberglas parts as delivered to them. They were happy with my fiberglas prep work, but the other thing I had done was attempt to paint the thing myself with an HVLP setup, and I had already put epoxy primer and polyurethane topcoat on all of the control surfaces, and they had to strip that back to bare metal. Live and learn... This was a four color paint job (white and dark blue base coats in JetGlo and light blue and desert tan accents in AcrylGlo), for which their basic bid was $7000. They credited me $500 for the fiberglas prep they didn't have to do, and charged me $500 for stripping the already painted control surfaces. They removed all fairings, cowl, spinner and control surfaces and re-installed them -- I didn't have to do any of that. > How long was it in their shop. Did they let you work there. They said it would normally be about 3 weeks for a four color paint job, but I happened to deliver the plane on the first day of deer hunting season (hey, it *is* Arkansas :-) ), and both Thanksgiving and Christmas holidays fell during the time it was in their shop, so I ended up picking up the plane the weekend after Christmas and it totaled a little over 4 weeks. All in all, it was fine with me since I was out of town on the west coast during the holidays anyway and in no rush. They would have let me work there, but as noted above they took over the whole project and I didn't have to do anything other than an acceptance inspection on picking it up. It isn't a showplane quality paint job with exquisite details and a lustrous clearcoat, but I wasn't really looking for that. No runs or sags anywhere and a great, deep wet-look finish on all surfaces and I am quite happy with the cost-benefit and ease of dropping the plane off, selecting the colors in real time with them, and then just picking up the finished product. The non-metallic colors will also be easy to maintain and touch-up over time. Hope this helps, -Dan Masys ________________________________________________________________________________
From: John Gonzalez <indigoonlatigo(at)msn.com>
Subject: Door Fit - Rabbit w/o pictures
Date: Mar 18, 2008
Hi Richard, Last weekend I spent two hours marking my doors with a scribe. I first scri bed a line on the canopy by using the height of the canopy curve(door cut o ut)as a guide and then used this same distance to trace the line back onto the doors as they are mounted on the canopy. I did the 45 degree bevel all the way around and it took a total of another 7.5 hours of taking the door on and off to perfect the fit. That's one door. Interestingly, my original scribe line was right on. The entire time I was doing this I was thinking about you previous post abo ut the rabbet. Two questions I have are: Did the .125" rabbet stay in the curve of the canopy which is made of resin and microfiber/flow mix, in essense not into glass fiber? Do the hinges articulate true enough that the door closes inside your rabbe t with out it creaping around with each closure and if so, what is the gap distance you created between the door and the canopy. Is the gap distance s maller than the rabbet width so that if there is any door creap, there is n ot open air gap? Thanks, John G. r Fit - Rabbit w/o picturesDate: Tue, 18 Mar 2008 17:44:46 -0400 John, We used a router with a "rabbeting bit" Amana Tool # 49340, www.amanatool.com, David got it a local tool store tha t sells to the cabinet trade. The carbide flute was 1.375 dia, the guide bearing was 1.125 dia to produce a .125 rabbit. The depth was set to the thickness of the door edge. See remarks in the email response below, Mar 14 from me. Richard Reynolds March 14, 2008 reply from Richard Reynolds John, We put a 1/8 square rabbit in the canopy door frame. it made the door very easy to fit. Make it deep enough for the thickest part of the door. Be care ful when trimming the canopy frame in way of the aluminum fuselage frame. Please note! After trimming the door to the factory scribe lines, take equal amounts off the forward and aft edges. The temptation is after getting one edge to fit , removing the remainder from the other edge. DON'T, because it makes the i nside "jam" unequal. (Ask me how I know) Also, the top of the canopy door frame really does not need the rabbit, The top edge of the door WILL require a bevel to open properly! Richard Reynolds ________________________________________________________________________________
Subject: Getting Closer (G900X Panel)
Date: Mar 18, 2008
From: "Robin Marks" <robin1(at)mrmoisture.com>
Only item missing is the TT Sorcerer AP... Oh and the rest of the plane...: Robin ________________________________________________________________________________
Date: Mar 18, 2008
From: "bruce breckenridge" <bbreckenridge(at)gmail.com>
Subject: Re: Getting Closer (G900X Panel)
________________________________________________________________________________
Subject: Digiflight 2.5" round hole cutout dimensions?
Date: Mar 18, 2008
From: "Chris Johnston" <CJohnston(at)popsound.com>
Hey all - Does anyone have a cad drawing of the cutout for the round version of the Digiflight2? or the exact dimensions? I'm trying to lay out my panel, and there's no drawing in the Trutrak documentation that I could find. anyone? thanks cj ________________________________________________________________________________
From: Jesse Saint <jesse(at)saintaviation.com>
Subject: Re: Digiflight 2.5" round hole cutout dimensions?
Date: Mar 19, 2008
Chris, It is a standard 2.25" instrument hole. A 2.25" circle with a 1.85" concentric square with screw holes centered at the 4 corners of the square. Jesse Saint Saint Aviation, Inc. jesse(at)saintaviation.com Cell: 352-427-0285 Fax: 815-377-3694 On Mar 18, 2008, at 11:28 PM, Chris Johnston wrote: > Hey all - > > Does anyone have a cad drawing of the cutout for the round version > of the Digiflight2? or the exact dimensions? I'm trying to lay out > my panel, and there's no drawing in the Trutrak documentation that I > could find. anyone? > > thanks > > cj > ________________________________________________________________________________
Date: Mar 19, 2008
From: Tim Olson <Tim(at)MyRV10.com>
Subject: Re: Fuel pressure problems
I'm pretty sure mine are, per plans....but I don't know how much real ram air pressure is generated there. Tim Olson - RV-10 N104CD - Flying David McNeill wrote: > By breather tubes , are you referring to the vent lines? If so do you > have the tips of the vent lines cut diagonally and facing forward. This > is intened to provide a positve "ram" pressure to the vent lines if they > contain fuel. > ________________________________________________________________________________
Date: Mar 19, 2008
From: Tim Olson <Tim(at)MyRV10.com>
Subject: Re: Fuel pressure problems
I have not, but I've rarely landed with less than 5 or 6 gallons in a tank, and when the fuel is under 10 gal I treat it like my old sundowner than was placarded against extended slips for the same reason.....I just fly crabbed in for those approaches. I've also done some slips with and without flaps and not seen issues...while we're talking about slips. Tim Olson - RV-10 N104CD - Flying David McNeill wrote: > Another thought. Anybody experienced engine failure in an extended slip > or steep turn into the selected tank. Given that the fuel pickup is on > the inboard end the selected tank could unport considering the fuel level. > ________________________________________________________________________________
Date: Mar 19, 2008
From: Patrick Thyssen <jump2(at)sbcglobal.net>
Subject: Re: Fuel Sender Gotchya
Gary with your JPI did you have just four wires going to your fuel sending units from the 950 or did you have a little box coming out with the four wires. Just wondering I had another box converting resistance to voltage. Thanks Patrick Thyssen gary wrote: I have been fighting communication problems between JPI engine monitor and my EFIS. It would not show my fuel gauge. After much frustration we discovered that the software that was shipped with the JPI monitor was flawed and did not have the appropriate place to indicate the fuel tanks. After going on line and downloading the newest software all is well. So those of you with JPI stuff put this in the memory banks for when you get to programming stuff. Several wasted weeks and many wasted hours. Gary 40274 DAR Inspection Scheduled. >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> > > * > > > * ________________________________________________________________________________
From: "gary" <speckter(at)comcast.net>
Subject: Fuel Sender Gotchya
Date: Mar 19, 2008
I had 3 wires coming out of the JPI, L tank, R tank, and ground going directly to the Resistive units. I did have the correct "resistive" box in the ez-config, but my original software for ez-config did not let me check a left and right tank configuration. Hope that makes sense. Gary 40274 DAR Inspection Scheduled _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Patrick Thyssen Sent: Wednesday, March 19, 2008 7:53 AM Subject: Re: RV10-List: Fuel Sender Gotchya Gary with your JPI did you have just four wires going to your fuel sending units from the 950 or did you have a little box coming out with the four wires. Just wondering I had another box converting resistance to voltage. Thanks Patrick Thyssen gary wrote: I have been fighting communication problems between JPI engine monitor and my EFIS. It would not show my fuel gauge. After much frustration we discovered that the software that was shipped with the JPI monitor was flawed and did not have the appropriate place to indicate the fuel tanks. After going on line and downloading the newest software all is well. So those of you with JPI stuff put this in the memory banks for when you get to programming stuff. Several wasted weeks and many wasted hours. Gary 40274 DAR Inspection Scheduled. >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >>< BR>>> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> > > * > > > ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: Fuel pressure problems
Date: Mar 19, 2008
Depending on angle and cut of the vent it seems that a low pressure area could be created at the vent entrance -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Tim Olson Sent: Wednesday, March 19, 2008 4:18 AM Subject: Re: RV10-List: Fuel pressure problems I'm pretty sure mine are, per plans....but I don't know how much real ram air pressure is generated there. Tim Olson - RV-10 N104CD - Flying David McNeill wrote: > By breather tubes , are you referring to the vent lines? If so do you > have the tips of the vent lines cut diagonally and facing forward. > This is intened to provide a positve "ram" pressure to the vent lines > if they contain fuel. > ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: Fuel Sender Gotchya
Date: Mar 19, 2008
One other gotcha on the resistance units from Vans. If , when bending the hangar for the float, the bend going through the sender is slightly more than 90, it can "hang in the empty position. I first thought I had a defective sender even though resistance changed. I submerged the float in a bucket of gasoline and the float hung.. a slight rebend fixed the problem. From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of gary Sent: Wednesday, March 19, 2008 5:22 AM Subject: RE: RV10-List: Fuel Sender Gotchya I had 3 wires coming out of the JPI, L tank, R tank, and ground going directly to the Resistive units. I did have the correct "resistive" box in the ez-config, but my original software for ez-config did not let me check a left and right tank configuration. Hope that makes sense. Gary 40274 DAR Inspection Scheduled _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Patrick Thyssen Sent: Wednesday, March 19, 2008 7:53 AM Subject: Re: RV10-List: Fuel Sender Gotchya Gary with your JPI did you have just four wires going to your fuel sending units from the 950 or did you have a little box coming out with the four wires. Just wondering I had another box converting resistance to voltage. Thanks Patrick Thyssen gary wrote: I have been fighting communication problems between JPI engine monitor and my EFIS. It would not show my fuel gauge. After much frustration we discovered that the software that was shipped with the JPI monitor was flawed and did not have the appropriate place to indicate the fuel tanks. After going on line and downloading the newest software all is well. So those of you with JPI stuff put this in the memory banks for when you get to programming stuff. Several wasted weeks and many wasted hours. Gary 40274 DAR Inspection Scheduled. >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >>< BR>>> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> > > * > > > http://www.matronics.com/contribution ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: Fuel pressure problems
Date: Mar 19, 2008
One other thing I have done is drill a small (50) hole in the vent line inside the fairing. This does not affect the tam pressure much and provides an alternate vent in case of icing. Since the caps are not vented, an icing of the forward facing vent line could close the vent and result in fuel starvation and/or deformed tank. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of David McNeill Sent: Wednesday, March 19, 2008 6:43 AM Subject: RE: RV10-List: Fuel pressure problems Depending on angle and cut of the vent it seems that a low pressure area could be created at the vent entrance -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Tim Olson Sent: Wednesday, March 19, 2008 4:18 AM Subject: Re: RV10-List: Fuel pressure problems I'm pretty sure mine are, per plans....but I don't know how much real ram air pressure is generated there. Tim Olson - RV-10 N104CD - Flying David McNeill wrote: > By breather tubes , are you referring to the vent lines? If so do you > have the tips of the vent lines cut diagonally and facing forward. > This is intened to provide a positve "ram" pressure to the vent lines > if they contain fuel. > ________________________________________________________________________________
Date: Mar 19, 2008
From: Sam <sam(at)fr8dog.net>
Subject: Re: Fuel pressure problems
Yes, the angle would be important. That's another thing I could check on the PA32. David McNeill wrote: > > Depending on angle and cut of the vent it seems that a low pressure area > could be created at the vent entrance > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Tim Olson > Sent: Wednesday, March 19, 2008 4:18 AM > To: rv10-list(at)matronics.com > Subject: Re: RV10-List: Fuel pressure problems > > > I'm pretty sure mine are, per plans....but I don't know how much real ram > air pressure is generated there. > > Tim Olson - RV-10 N104CD - Flying > > > David McNeill wrote: > >> By breather tubes , are you referring to the vent lines? If so do you >> have the tips of the vent lines cut diagonally and facing forward. >> This is intened to provide a positve "ram" pressure to the vent lines >> if they contain fuel. >> >> > > > ________________________________________________________________________________
Date: Mar 19, 2008
From: Sam <sam(at)fr8dog.net>
Subject: Re: Fuel pressure problems
I was in light icing on Sunday, coming back from the Cayman Islands, and that was the first thing that crossed my mine. I wasn't to worried about the wing, but that little cold soaked 1/4 vent tube, had my stomach in knots! David McNeill wrote: > > One other thing I have done is drill a small (50) hole in the vent line > inside the fairing. This does not affect the tam pressure much and provides > an alternate vent in case of icing. Since the caps are not vented, an icing > of the forward facing vent line could close the vent and result in fuel > starvation and/or deformed tank. > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of David McNeill > Sent: Wednesday, March 19, 2008 6:43 AM > To: rv10-list(at)matronics.com > Subject: RE: RV10-List: Fuel pressure problems > > > Depending on angle and cut of the vent it seems that a low pressure area > could be created at the vent entrance > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Tim Olson > Sent: Wednesday, March 19, 2008 4:18 AM > To: rv10-list(at)matronics.com > Subject: Re: RV10-List: Fuel pressure problems > > > I'm pretty sure mine are, per plans....but I don't know how much real ram > air pressure is generated there. > > Tim Olson - RV-10 N104CD - Flying > > > David McNeill wrote: > >> By breather tubes , are you referring to the vent lines? If so do you >> have the tips of the vent lines cut diagonally and facing forward. >> This is intened to provide a positve "ram" pressure to the vent lines >> if they contain fuel. >> >> > > > > > > ________________________________________________________________________________
From: "Rene Felker" <rene(at)felker.com>
Subject: Fuel pressure problems
Date: Mar 19, 2008
I was debating on whether or not to put the hole in the vent tubes because and I had everything buttoned up and ready for inspection. I was going through a final inspection I noted that I had the tubes on the wrong sides and the opening was pointing backwards. So since I had to pull them anyway I put the hole in. I am hoping I will never need the holes......no icing. I wonder how much fuel I would have vented with the tubes in backwards.....since it is a sealed system I don't think it would have been much. Rene' Felker RV-10 N423CF Flying 801-721-6080 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of David McNeill Sent: Wednesday, March 19, 2008 7:59 AM Subject: RE: RV10-List: Fuel pressure problems One other thing I have done is drill a small (50) hole in the vent line inside the fairing. This does not affect the tam pressure much and provides an alternate vent in case of icing. Since the caps are not vented, an icing of the forward facing vent line could close the vent and result in fuel starvation and/or deformed tank. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of David McNeill Sent: Wednesday, March 19, 2008 6:43 AM Subject: RE: RV10-List: Fuel pressure problems Depending on angle and cut of the vent it seems that a low pressure area could be created at the vent entrance -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Tim Olson Sent: Wednesday, March 19, 2008 4:18 AM Subject: Re: RV10-List: Fuel pressure problems I'm pretty sure mine are, per plans....but I don't know how much real ram air pressure is generated there. Tim Olson - RV-10 N104CD - Flying David McNeill wrote: > By breather tubes , are you referring to the vent lines? If so do you > have the tips of the vent lines cut diagonally and facing forward. > This is intened to provide a positve "ram" pressure to the vent lines > if they contain fuel. > ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: Fuel pressure problems
Date: Mar 19, 2008
I think I may have solved his problem _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Sam Sent: Wednesday, March 19, 2008 7:22 AM Subject: Re: RV10-List: Fuel pressure problems I was in light icing on Sunday, coming back from the Cayman Islands, and that was the first thing that crossed my mine. I wasn't to worried about the wing, but that little cold soaked 1/4 vent tube, had my stomach in knots! David McNeill wrote: One other thing I have done is drill a small (50) hole in the vent line inside the fairing. This does not affect the tam pressure much and provides an alternate vent in case of icing. Since the caps are not vented, an icing of the forward facing vent line could close the vent and result in fuel starvation and/or deformed tank. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of David McNeill Sent: Wednesday, March 19, 2008 6:43 AM Subject: RE: RV10-List: Fuel pressure problems Depending on angle and cut of the vent it seems that a low pressure area could be created at the vent entrance -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Tim Olson Sent: Wednesday, March 19, 2008 4:18 AM Subject: Re: RV10-List: Fuel pressure problems I'm pretty sure mine are, per plans....but I don't know how much real ram air pressure is generated there. Tim Olson - RV-10 N104CD - Flying David McNeill wrote: By breather tubes , are you referring to the vent lines? If so do you have the tips of the vent lines cut diagonally and facing forward. This is intened to provide a positve "ram" pressure to the vent lines if they contain fuel. ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: Fuel pressure problems
Date: Mar 19, 2008
Probably not much after the internal tube end got above the fuel level; however it would still be possible to vent after a turn that immersed the internal tube end near the outboard edge. I have seen fuel venting in my Glastar in a moderate turn after takeoff with all tanks to the filler neck. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Rene Felker Sent: Wednesday, March 19, 2008 7:32 AM Subject: RE: RV10-List: Fuel pressure problems I was debating on whether or not to put the hole in the vent tubes because and I had everything buttoned up and ready for inspection. I was going through a final inspection I noted that I had the tubes on the wrong sides and the opening was pointing backwards. So since I had to pull them anyway I put the hole in. I am hoping I will never need the holes......no icing. I wonder how much fuel I would have vented with the tubes in backwards.....since it is a sealed system I don't think it would have been much. Rene' Felker RV-10 N423CF Flying 801-721-6080 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of David McNeill Sent: Wednesday, March 19, 2008 7:59 AM Subject: RE: RV10-List: Fuel pressure problems One other thing I have done is drill a small (50) hole in the vent line inside the fairing. This does not affect the tam pressure much and provides an alternate vent in case of icing. Since the caps are not vented, an icing of the forward facing vent line could close the vent and result in fuel starvation and/or deformed tank. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of David McNeill Sent: Wednesday, March 19, 2008 6:43 AM Subject: RE: RV10-List: Fuel pressure problems Depending on angle and cut of the vent it seems that a low pressure area could be created at the vent entrance -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Tim Olson Sent: Wednesday, March 19, 2008 4:18 AM Subject: Re: RV10-List: Fuel pressure problems I'm pretty sure mine are, per plans....but I don't know how much real ram air pressure is generated there. Tim Olson - RV-10 N104CD - Flying David McNeill wrote: > By breather tubes , are you referring to the vent lines? If so do you > have the tips of the vent lines cut diagonally and facing forward. > This is intened to provide a positve "ram" pressure to the vent lines > if they contain fuel. > ________________________________________________________________________________
Date: Mar 19, 2008
From: Larry Rosen <LarryRosen(at)comcast.net>
Subject: Re: Neg Battery Cable Routing
The advantage to running the ground cable forward is that it will eliminate ground loops and it gives a efficient path from the starter ground back to the battery. The negatives are well stated by Deems. I would like some feed back from those that have grounded the battery locally. How is it working? Are you having any issues with ground loops? Larry Rosen #356 orchidman wrote: > > > Deems Davis wrote: > >> ...For aircraft like the RV-10 where the >> standard battery mount position is in the rear of the aircraft. Bob saw >> no problems in grounding the batteries locally (i.e. to the airframe at >> the battery location) and avoiding the weight, expense and complexity of >> running the additional heavy cable forward to the common firewall ground. >> > > Bob is located only about 2 1/2 hours away but I have never attended his seminar. I have his books. > I know there are people flying that have done both and I am trying to see which might be better and any problems some might have had with either approach. > Are there any advantages or needs to having a Neg cable going to the firewall in the -10? > > -------- > Gary Blankenbiller > RV10 - # 40674 > Fuselage SB > (N410GB reserved) > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=170739#170739 > > > ________________________________________________________________________________
Date: Mar 19, 2008
From: Bill DeRouchey <billderou(at)yahoo.com>
Subject: Muffler Backfire turning base to final
Flying RV10s- I have a consistent problem of backfiring through the mufflers as I come off the throttle. Don't think it is dangerous but scares the passengers. If I reduce the throttle slowly then it does not backfire. There is no exhaust gasket leak at the heads. Believe the idle mixture is adjusted correctly. Originally, I thought the joints in the exhaust pipes were leaking and would seal with carbon - but it has not happened in 170 hours. Anyone with a similar problem? Any suggested solutions? Thanks, Bill DeRouchey N939SB, flying with a few pops now and then ________________________________________________________________________________
From: "Gerry Filby" <gerf(at)gerf.com>
Subject: Muffler Backfire turning base to final
Date: Mar 19, 2008
Have the same problem on my RV-9 (IO-320 AFP, Injection, Hartzell constant speed) particularly if the engine is windmilling fast and I chop the throttle all the way out. I've heard its common and the solution is to reduce speed gradually so that you're not chopping throttle at high RPM. Also reduce throttle gradually, but it sounds like you're already doing that ... g _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Bill DeRouchey Sent: Wednesday, March 19, 2008 12:09 PM Subject: RV10-List: Muffler Backfire turning base to final Flying RV10s- I have a consistent problem of backfiring through the mufflers as I come off the throttle. Don't think it is dangerous but scares the passengers. If I reduce the throttle slowly then it does not backfire. There is no exhaust gasket leak at the heads. Believe the idle mixture is adjusted correctly. Originally, I thought the joints in the exhaust pipes were leaking and would seal with carbon - but it has not happened in 170 hours. Anyone with a similar problem? Any suggested solutions? Thanks, Bill DeRouchey N939SB, flying with a few pops now and then ________________________________________________________________________________
From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net>
Date: Mar 19, 2008
Subject: Re: Neg Battery Cable Routing
For me the decision was fairly easy. Big engine, lot's of cold weather time. Any advantage to cold starting is welcomed for me. If I still lived in Texas I probably wouldn't worry much about grounding back at the battery mount. I'll be through bolting the neg cable at the firewall and using that point as the airframe ground and the point for all the avionics up front. I'm also using #2 welding cable all the way to the starter. Might be overkill but I'll never have to worry about if the cable from the battery to the starter is the problem when it won't turn over. Michael -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Larry Rosen Sent: Wednesday, March 19, 2008 1:21 PM Subject: Re: RV10-List: Re: Neg Battery Cable Routing The advantage to running the ground cable forward is that it will eliminate ground loops and it gives a efficient path from the starter ground back to the battery. The negatives are well stated by Deems. I would like some feed back from those that have grounded the battery locally. How is it working? Are you having any issues with ground loops? Larry Rosen #356 orchidman wrote: > > > Deems Davis wrote: > >> ...For aircraft like the RV-10 where the >> standard battery mount position is in the rear of the aircraft. Bob saw >> no problems in grounding the batteries locally (i.e. to the airframe at >> the battery location) and avoiding the weight, expense and complexity of >> running the additional heavy cable forward to the common firewall ground. >> > > Bob is located only about 2 1/2 hours away but I have never attended his seminar. I have his books. > I know there are people flying that have done both and I am trying to see which might be better and any problems some might have had with either approach. > Are there any advantages or needs to having a Neg cable going to the firewall in the -10? > > -------- > Gary Blankenbiller > RV10 - # 40674 > Fuselage SB > (N410GB reserved) > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=170739#170739 > > ________________________________________________________________________________
From: "gary" <speckter(at)comcast.net>
Subject: Muffler Backfire turning base to final
Date: Mar 19, 2008
In my experience your mixture is set too lean on the fuel servo. Enrich it by a turn or turn and a half and see if that helps. Gary 40274 DAR Inspection scheduled _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Gerry Filby Sent: Wednesday, March 19, 2008 3:31 PM Subject: RE: RV10-List: Muffler Backfire turning base to final Have the same problem on my RV-9 (IO-320 AFP, Injection, Hartzell constant speed) particularly if the engine is windmilling fast and I chop the throttle all the way out. I've heard its common and the solution is to reduce speed gradually so that you're not chopping throttle at high RPM. Also reduce throttle gradually, but it sounds like you're already doing that ... g _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Bill DeRouchey Sent: Wednesday, March 19, 2008 12:09 PM Subject: RV10-List: Muffler Backfire turning base to final Flying RV10s- I have a consistent problem of backfiring through the mufflers as I come off the throttle. Don't think it is dangerous but scares the passengers. If I reduce the throttle slowly then it does not backfire. There is no exhaust gasket leak at the heads. Believe the idle mixture is adjusted correctly. Originally, I thought the joints in the exhaust pipes were leaking and would seal with carbon - but it has not happened in 170 hours. Anyone with a similar problem? Any suggested solutions? Thanks, Bill DeRouchey N939SB, flying with a few pops now and then href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com /Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ________________________________________________________________________________
From: Rob Kermanj <flysrv10(at)gmail.com>
Subject: Re: Muffler Backfire turning base to final
Date: Mar 19, 2008
Idle mixture too lean. You need to turn 650-700 RPM and have a MP of 11-12. Adjust your mixture on the ground to meet this spec. I had the same problem. Rob. On Mar 19, 2008, at 3:09 PM, Bill DeRouchey wrote: > Flying RV10s- > I have a consistent problem of backfiring through the mufflers as I > come off the throttle. Don't think it is dangerous but scares the > passengers. > > If I reduce the throttle slowly then it does not backfire. There is > no exhaust gasket leak at the heads. Believe the idle mixture is > adjusted correctly. Originally, I thought the joints in the exhaust > pipes were leaking and would seal with carbon - but it has not > happened in 170 hours. > > Anyone with a similar problem? Any suggested solutions? > > Thanks, > Bill DeRouchey > N939SB, flying with a few pops now and then > > ________________________________________________________________________________
From: "Carl Froehlich" <carl.froehlich(at)cox.net>
Subject: Vent lines (was fuel pressure problems)
Date: Mar 19, 2008
On my RV-8A I transitioned the =BC=94 vent tubing to 3/8=94 about 6=94 before exiting the bottom of the fuselage. I also epoxied a piece of aluminum screen on the bevel end cut that faces into the wind. I read someplace that a few RVs had problems with mud dabbers plugging up the vent line. I=92ll do the same on the RV-10. Carl Froehlich RV8A (400 hrs) RV-10 (wings) _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Sam Sent: Wednesday, March 19, 2008 10:22 AM Subject: Re: RV10-List: Fuel pressure problems I was in light icing on Sunday, coming back from the Cayman Islands, and that was the first thing that crossed my mine. I wasn't to worried about the wing, but that little cold soaked 1/4 vent tube, had my stomach in knots! David McNeill wrote: One other thing I have done is drill a small (50) hole in the vent line inside the fairing. This does not affect the tam pressure much and provides an alternate vent in case of icing. Since the caps are not vented, an icing of the forward facing vent line could close the vent and result in fuel starvation and/or deformed tank. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of David McNeill Sent: Wednesday, March 19, 2008 6:43 AM Subject: RE: RV10-List: Fuel pressure problems Depending on angle and cut of the vent it seems that a low pressure area could be created at the vent entrance -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Tim Olson Sent: Wednesday, March 19, 2008 4:18 AM Subject: Re: RV10-List: Fuel pressure problems I'm pretty sure mine are, per plans....but I don't know how much real ram air pressure is generated there. Tim Olson - RV-10 N104CD - Flying David McNeill wrote: By breather tubes , are you referring to the vent lines? If so do you have the tips of the vent lines cut diagonally and facing forward. This is intened to provide a positve "ram" pressure to the vent lines if they contain fuel. ________________________________________________________________________________
Date: Mar 19, 2008
From: Sam <sam(at)fr8dog.net>
Subject: Re: Vent lines (was fuel pressure problems)
Well, I just got back from the hangar, and I'm embarrassed to say, but I didn't finish the vents before they were installed. Thy were not only straight cut but about an inch or more to long. They are standard now though, except for the right one, and I added a vent inside the faring just in case of an inadvertent icing encounter.We'll see how that works out on the next test flight. Just to low of a ceiling to fly today. Sam Carl Froehlich wrote: > > On my RV-8A I transitioned the " vent tubing to 3/8" about 6" before > exiting the bottom of the fuselage. I also epoxied a piece of > aluminum screen on the bevel end cut that faces into the wind. I read > someplace that a few RVs had problems with mud dabbers plugging up the > vent line. I'll do the same on the RV-10. > > > > Carl Froehlich > > RV8A (400 hrs) > > RV-10 (wings) > > > > ------------------------------------------------------------------------ > > *From:* owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *Sam > *Sent:* Wednesday, March 19, 2008 10:22 AM > *To:* rv10-list(at)matronics.com > *Subject:* Re: RV10-List: Fuel pressure problems > > > > I was in light icing on Sunday, coming back from the Cayman Islands, > and that was the first thing that crossed my mine. I wasn't to worried > about the wing, but that little cold soaked 1/4 vent tube, had my > stomach in knots! > > David McNeill wrote: > > > One other thing I have done is drill a small (50) hole in the vent line > inside the fairing. This does not affect the tam pressure much and provides > an alternate vent in case of icing. Since the caps are not vented, an icing > of the forward facing vent line could close the vent and result in fuel > starvation and/or deformed tank. > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com <mailto:owner-rv10-list-server(at)matronics.com> > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of David McNeill > Sent: Wednesday, March 19, 2008 6:43 AM > To: rv10-list(at)matronics.com > Subject: RE: RV10-List: Fuel pressure problems > > > Depending on angle and cut of the vent it seems that a low pressure area > could be created at the vent entrance > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com <mailto:owner-rv10-list-server(at)matronics.com> > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Tim Olson > Sent: Wednesday, March 19, 2008 4:18 AM > To: rv10-list(at)matronics.com > Subject: Re: RV10-List: Fuel pressure problems > > > I'm pretty sure mine are, per plans....but I don't know how much real ram > air pressure is generated there. > > Tim Olson - RV-10 N104CD - Flying > > > David McNeill wrote: > >> By breather tubes , are you referring to the vent lines? If so do you >> have the tips of the vent lines cut diagonally and facing forward. >> This is intened to provide a positve "ram" pressure to the vent lines >> if they contain fuel. >> >> > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > * * > * * > ** > ** > ** > *http://www.matronics.com/Navigator?RV10-List* > ** > *http://forums.matronics.com* > ** > ** > ** > * * > * > > > * ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: Re: Neg Battery Cable Routing
Date: Mar 19, 2008
Have you considered two Odyssey batteries in parallel with two masters? My setup can dump both batteries into the starter 1200A+ to start and 500a for a minute or so. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of RV Builder (Michael Sausen) Sent: Wednesday, March 19, 2008 12:32 PM Subject: RE: RV10-List: Re: Neg Battery Cable Routing --> For me the decision was fairly easy. Big engine, lot's of cold weather time. Any advantage to cold starting is welcomed for me. If I still lived in Texas I probably wouldn't worry much about grounding back at the battery mount. I'll be through bolting the neg cable at the firewall and using that point as the airframe ground and the point for all the avionics up front. I'm also using #2 welding cable all the way to the starter. Might be overkill but I'll never have to worry about if the cable from the battery to the starter is the problem when it won't turn over. Michael -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Larry Rosen Sent: Wednesday, March 19, 2008 1:21 PM Subject: Re: RV10-List: Re: Neg Battery Cable Routing The advantage to running the ground cable forward is that it will eliminate ground loops and it gives a efficient path from the starter ground back to the battery. The negatives are well stated by Deems. I would like some feed back from those that have grounded the battery locally. How is it working? Are you having any issues with ground loops? Larry Rosen #356 orchidman wrote: > > > Deems Davis wrote: > >> ...For aircraft like the RV-10 where the standard battery mount >> position is in the rear of the aircraft. Bob saw no problems in >> grounding the batteries locally (i.e. to the airframe at the battery >> location) and avoiding the weight, expense and complexity of running >> the additional heavy cable forward to the common firewall ground. >> > > Bob is located only about 2 1/2 hours away but I have never attended his seminar. I have his books. > I know there are people flying that have done both and I am trying to see which might be better and any problems some might have had with either approach. > Are there any advantages or needs to having a Neg cable going to the firewall in the -10? > > -------- > Gary Blankenbiller > RV10 - # 40674 > Fuselage SB > (N410GB reserved) > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=170739#170739 > > ________________________________________________________________________________
Subject: Modular panel CAD drawing?
Date: Mar 19, 2008
From: "Chris Johnston" <CJohnston(at)popsound.com>
Hey all - more drawing questions! Does anyone know where to get a CAD drawing of the modular panel that Stein sells? I'm trying to lay out this panel, and I can't find this drawing anywhere. anyone? I just don't think I can measure the thing accurately enough to draw it with the precision that I need. cj ________________________________________________________________________________
Subject: Re: Neg Battery Cable Routing
From: "orchidman" <gary(at)wingscc.com>
Date: Mar 20, 2008
dlm46007(at)cox.net wrote: > Have you considered two Odyssey batteries in parallel with two masters? My > setup can dump both batteries into the starter 1200A+ to start and 500a for a minute or so. -- I plan on Van's battery and Tim's Aux/Esen batteries. After the appreciated comments here and talking to Stein, it looks like I will be going straight from the battery to the firewall where I will single point 'ground' both sets of batteries to the plane and from there to everything else. -------- Gary Blankenbiller RV10 - # 40674 Fuselage SB (N410GB reserved) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=171183#171183 ________________________________________________________________________________
From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net>
Date: Mar 20, 2008
Subject: Re: Neg Battery Cable Routing
Yep, also something I'm doing and another reason for using #2. :) Michael -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of David McNeill Sent: Wednesday, March 19, 2008 6:34 PM Subject: RE: RV10-List: Re: Neg Battery Cable Routing Have you considered two Odyssey batteries in parallel with two masters? My setup can dump both batteries into the starter 1200A+ to start and 500a for a minute or so. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of RV Builder (Michael Sausen) Sent: Wednesday, March 19, 2008 12:32 PM Subject: RE: RV10-List: Re: Neg Battery Cable Routing --> For me the decision was fairly easy. Big engine, lot's of cold weather time. Any advantage to cold starting is welcomed for me. If I still lived in Texas I probably wouldn't worry much about grounding back at the battery mount. I'll be through bolting the neg cable at the firewall and using that point as the airframe ground and the point for all the avionics up front. I'm also using #2 welding cable all the way to the starter. Might be overkill but I'll never have to worry about if the cable from the battery to the starter is the problem when it won't turn over. Michael -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Larry Rosen Sent: Wednesday, March 19, 2008 1:21 PM Subject: Re: RV10-List: Re: Neg Battery Cable Routing The advantage to running the ground cable forward is that it will eliminate ground loops and it gives a efficient path from the starter ground back to the battery. The negatives are well stated by Deems. I would like some feed back from those that have grounded the battery locally. How is it working? Are you having any issues with ground loops? Larry Rosen #356 orchidman wrote: > > > Deems Davis wrote: > >> ...For aircraft like the RV-10 where the standard battery mount >> position is in the rear of the aircraft. Bob saw no problems in >> grounding the batteries locally (i.e. to the airframe at the battery >> location) and avoiding the weight, expense and complexity of running >> the additional heavy cable forward to the common firewall ground. >> > > Bob is located only about 2 1/2 hours away but I have never attended his seminar. I have his books. > I know there are people flying that have done both and I am trying to see which might be better and any problems some might have had with either approach. > Are there any advantages or needs to having a Neg cable going to the firewall in the -10? > > -------- > Gary Blankenbiller > RV10 - # 40674 > Fuselage SB > (N410GB reserved) > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=170739#170739 > > ________________________________________________________________________________
From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net>
Date: Mar 20, 2008
Subject: Re: Neg Battery Cable Routing
While it is probably way overkill I'm still considering adding a third battery, similar to Tim's method, that can supply the dual lightspeeds regardless of the state of the two main batteries. The two main batteries will be controlled via two masters but the backup battery would be only wired to the Lightspeeds. Basically it is the standard configuration for dual lightspeeds. I'm essentially treating the two main batteries as one big one rather than adding the complexity of a split buss or a single big battery. But I haven't made my final decisions on the busing yet. Michael -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of orchidman Sent: Thursday, March 20, 2008 6:30 AM Subject: RV10-List: Re: Neg Battery Cable Routing dlm46007(at)cox.net wrote: > Have you considered two Odyssey batteries in parallel with two masters? My > setup can dump both batteries into the starter 1200A+ to start and 500a for a minute or so. -- I plan on Van's battery and Tim's Aux/Esen batteries. After the appreciated comments here and talking to Stein, it looks like I will be going straight from the battery to the firewall where I will single point 'ground' both sets of batteries to the plane and from there to everything else. -------- Gary Blankenbiller RV10 - # 40674 Fuselage SB (N410GB reserved) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=171183#171183 ________________________________________________________________________________
From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net>
Date: Mar 20, 2008
Subject: RE: Blue LEDs to reset tired truckers' body clocks
Interesting article that has direct implications to how we light our cockpi ts... Granted they are talking about fairly bright light but still worth c onsidering... http://technology.newscientist.com/article/dn13491-blue-leds-to-reset-tired -truckers-body-clocks.html ________________________________________________________________________________
Date: Mar 20, 2008
From: Tim Olson <Tim(at)MyRV10.com>
Subject: Re: second power source
On my particular EFIS, the Chelton the requirement is: 8-34VDC / 32 watts The WSI receiver is: 10-32 Volts DC @ 0.6 Amp @ 14VDC One of the other ARINC components is: 10Vdc 32Vdc operational @ .1 Amp maximum at 28 VDC The OP Tech system is: 10VDC to 32VDC Input current 5.8 Amps at 12 VDC typical Input power 70 Watts typical The GRT system is: Power: 12 VDC to 28 VDC 1.3 amps The GRT EIS is: 9-18 Vdc, .1 amps So, out of those particular systems, the Chelton that I have has actually the lowest input voltage spec and a lower current requirement than some of the others, and yet if I cranked my engine with the screens on the main bus, they definitely will reboot. It takes a couple of minutes for a satellite datalink for Wx to link up, so if you were prepping for an IFR departure and wanted to get the actual weather picture before you fired up the engine, you'd really be best off having it be able to boot and stay alive during the time you have to crank the engine... so you can sit on the ramp with the engine off and get your Wx together. I also have a non-mandatory, but highly recommended 2:00 countdown timer after the self-tests are finished that allow the heaters in the AHRS to bring the Air data unit to a stable temp and ensure that all the sensors are ready for optimum performance. All of these things can be a bit of a pain if you want to have any of it operational during engine crank, as the voltage drop gets pretty large on crank with todays high draw starters. Nothing is written in stone though, and everyone can do what they feel they want to, but I just find tons of utility out of a 2nd battery. To continue to answer the questions, yeah, some parts of the system, like the GRT EIS I have, are very quick to boot, but have less quality of display. But some take 2 or 3 minutes to be fully ready to go. It all depends on the equipment...and with the Chelton stuff they tend to favor the extreme of reliability and accuracy, rather than just a quick and dirty boot. I'm sure there are some EFIS's that take much less time, but it would come at the expense of some of the stabilization or self testing. So it really depends on if you want to fly IFR, if you want to have full engine gauges during start, and of course what all the various equipment choices are that the person has. There isn't really a single best way to do it, but there will be lots of systems that will be well served by aux batteries. Your point about the *small* battery is a good one. To just keep a couple of minor items from dropping out, it wouldn't take much of a battery. A small one that is smaller than a brick would do nicely for that simple task. For me, I decided that if I was going to go single-alternator, I could do that very comfortably if I had an aux battery system that would power my eBus items for a full hour. So, I went that route....a good sized main battery that I can use 'til it's dead, and a "use during cranking" aux battery that can also serve to keep all of my eBus items alive for an hour after I go lights-out on my "disposable" equipment. I'll throw one other thing out there just for the hell of it while I'm at it...since I just ran into someone with the opposite opinion last weekend...who flies my same type of EFIS. When it comes to what to put on my eBus, I included my EFIS and AHRS, along with one NavCom (the integrated one). IMHO, since I have the juice to drive it for an hour, I look at it this way... If I have an alternator failure in the clouds, the last thing I want to do is get rid of my EFIS. Keeping an EFIS like mine alive is probably the absolutely FASTEST way for me to get on the ground. An RV-10 can fly a lot of miles and make an on-airport landing really easily, if you can quickly and successfully fly an approach. The other guy's opinion differed....he figured that if he "lost that stuff" that he may as well go all to backups and fly the hard way. Well, I had a hard time with that because losing an alternator shouldn't force you into losing your EFIS...now you have to go with minimalistic round gauges and get home...just when you already have a high stress situation. He didn't have his EFIS on the eBus. I didn't like that idea....you got the tools, you may as well use them. My EFIS PFD draws 3A max. the AHRS much less. If there were ANYTHING I'd want to keep, it would be those 2 items. I just don't think the guy thought it though as to what types of failures he expected, and when he expected to have them. Perhaps in his mind, the EFIS failure was inevitable if the Alternator died, or he wasn't separating the 2 events in his mind. Oh well, we all make our own choices, so I wasn't about to beat anyone up for it. It's just a philosophy and it's one that the builder needs to think through. Sorry to ramble....for the first time in a while I felt like typing a bit more. Tim Olson - RV-10 N104CD - Flying linn Walters wrote: > > Tim Olson wrote: > >> >> Sorry Linn, but the EFIS world really changes the paradigm a bit >> on what usefulness a 2nd battery can be. Most EFIS systems >> won't stay running while you crank an engine, and most EFIS >> systems take a little time to come up to provide datalink >> weather and other services, and to just do thorough self-tests >> and the normal routine boot process. > > No apology (was it??) necessary. I see what you mean. As part of my > education ..... never had an efis ...... can you give me the voltage > range and current draw from your efis owners manual?? > > Does it take longer for the efis to come online than for a GPS??? Is > there a substantial delay before the engine parameters are > available??? Can you give me a guesstimate of the time??? > >> You can shortcut the boot, but it's at the expense of self-tests and >> sensor accuracies. > > Really wouldn't want to do that ..... inaccurate info is useless!!! > >> Having a 2nd battery there to get things running >> pre-start, so you have a display of all engine parameters, >> and everything else, is a great thing. No, it's not a 100% >> necessary thing, but it is a whole different situation than >> the panels common 5 or more years ago. The electronic ignition >> adds one more place to use a 2nd battery...but in my install >> I combined the function and just have 2....I didn't go to >> 3. 2 though, that will be very common with EFIS based installs. > > OK, then it appears that a small battery (less weight) might fit the > application??? It might also run the essential buss for a while. Just > musing. > Thanks for the point of view. > Linn > >> ________________________________________________________________________________
Subject: second power source
Date: Mar 20, 2008
From: "Chris Johnston" <CJohnston(at)popsound.com>
I totally agree here with what Tim is saying about what you pick to be on your Ebus for minimal draw. With a comprehensive EFIS like the chelton or similar, I would throw every electron I had in my battery at that in the event of an alternator failure, because, as Tim said, you can keep flying with a relatively low stress level. Plus, if you regularly fly behind a Chelton, those old-school round gauge IFR skills are gonna be pretty rusty :)... Another data point that I'd like to make here with respect to EFIS systems rebooting during engine cranking - if you get one that has an internal battery built in, it won't reboot during cranking. I got an AF3400 to be an engine monitor, ended up getting the Engine/EFIS system, because, well why not? And I ordered it with the internal battery that'll keep it lit for about an hour by itself. Many other things make it very cool too, but the internal battery is a good bonus. Cj www.perfectlygoodairplane.net -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Tim Olson Sent: Thursday, March 20, 2008 12:54 PM Subject: Re: RV10-List: second power source On my particular EFIS, the Chelton the requirement is: 8-34VDC / 32 watts The WSI receiver is: 10-32 Volts DC @ 0.6 Amp @ 14VDC One of the other ARINC components is: 10Vdc - 32Vdc operational @ .1 Amp maximum at 28 VDC The OP Tech system is: 10VDC to 32VDC Input current 5.8 Amps at 12 VDC typical Input power 70 Watts typical The GRT system is: Power: 12 VDC to 28 VDC 1.3 amps The GRT EIS is: 9-18 Vdc, .1 amps So, out of those particular systems, the Chelton that I have has actually the lowest input voltage spec and a lower current requirement than some of the others, and yet if I cranked my engine with the screens on the main bus, they definitely will reboot. It takes a couple of minutes for a satellite datalink for Wx to link up, so if you were prepping for an IFR departure and wanted to get the actual weather picture before you fired up the engine, you'd really be best off having it be able to boot and stay alive during the time you have to crank the engine... so you can sit on the ramp with the engine off and get your Wx together. I also have a non-mandatory, but highly recommended 2:00 countdown timer after the self-tests are finished that allow the heaters in the AHRS to bring the Air data unit to a stable temp and ensure that all the sensors are ready for optimum performance. All of these things can be a bit of a pain if you want to have any of it operational during engine crank, as the voltage drop gets pretty large on crank with todays high draw starters. Nothing is written in stone though, and everyone can do what they feel they want to, but I just find tons of utility out of a 2nd battery. To continue to answer the questions, yeah, some parts of the system, like the GRT EIS I have, are very quick to boot, but have less quality of display. But some take 2 or 3 minutes to be fully ready to go. It all depends on the equipment...and with the Chelton stuff they tend to favor the extreme of reliability and accuracy, rather than just a quick and dirty boot. I'm sure there are some EFIS's that take much less time, but it would come at the expense of some of the stabilization or self testing. So it really depends on if you want to fly IFR, if you want to have full engine gauges during start, and of course what all the various equipment choices are that the person has. There isn't really a single best way to do it, but there will be lots of systems that will be well served by aux batteries. Your point about the *small* battery is a good one. To just keep a couple of minor items from dropping out, it wouldn't take much of a battery. A small one that is smaller than a brick would do nicely for that simple task. For me, I decided that if I was going to go single-alternator, I could do that very comfortably if I had an aux battery system that would power my eBus items for a full hour. So, I went that route....a good sized main battery that I can use 'til it's dead, and a "use during cranking" aux battery that can also serve to keep all of my eBus items alive for an hour after I go lights-out on my "disposable" equipment. I'll throw one other thing out there just for the hell of it while I'm at it...since I just ran into someone with the opposite opinion last weekend...who flies my same type of EFIS. When it comes to what to put on my eBus, I included my EFIS and AHRS, along with one NavCom (the integrated one). IMHO, since I have the juice to drive it for an hour, I look at it this way... If I have an alternator failure in the clouds, the last thing I want to do is get rid of my EFIS. Keeping an EFIS like mine alive is probably the absolutely FASTEST way for me to get on the ground. An RV-10 can fly a lot of miles and make an on-airport landing really easily, if you can quickly and successfully fly an approach. The other guy's opinion differed....he figured that if he "lost that stuff" that he may as well go all to backups and fly the hard way. Well, I had a hard time with that because losing an alternator shouldn't force you into losing your EFIS...now you have to go with minimalistic round gauges and get home...just when you already have a high stress situation. He didn't have his EFIS on the eBus. I didn't like that idea....you got the tools, you may as well use them. My EFIS PFD draws 3A max. the AHRS much less. If there were ANYTHING I'd want to keep, it would be those 2 items. I just don't think the guy thought it though as to what types of failures he expected, and when he expected to have them. Perhaps in his mind, the EFIS failure was inevitable if the Alternator died, or he wasn't separating the 2 events in his mind. Oh well, we all make our own choices, so I wasn't about to beat anyone up for it. It's just a philosophy and it's one that the builder needs to think through. Sorry to ramble....for the first time in a while I felt like typing a bit more. Tim Olson - RV-10 N104CD - Flying linn Walters wrote: > > Tim Olson wrote: > >> >> Sorry Linn, but the EFIS world really changes the paradigm a bit >> on what usefulness a 2nd battery can be. Most EFIS systems >> won't stay running while you crank an engine, and most EFIS >> systems take a little time to come up to provide datalink >> weather and other services, and to just do thorough self-tests >> and the normal routine boot process. > > No apology (was it??) necessary. I see what you mean. As part of my > education ..... never had an efis ...... can you give me the voltage > range and current draw from your efis owners manual?? > > Does it take longer for the efis to come online than for a GPS??? Is > there a substantial delay before the engine parameters are > available??? Can you give me a guesstimate of the time??? > >> You can shortcut the boot, but it's at the expense of self-tests and >> sensor accuracies. > > Really wouldn't want to do that ..... inaccurate info is useless!!! > >> Having a 2nd battery there to get things running >> pre-start, so you have a display of all engine parameters, >> and everything else, is a great thing. No, it's not a 100% >> necessary thing, but it is a whole different situation than >> the panels common 5 or more years ago. The electronic ignition >> adds one more place to use a 2nd battery...but in my install >> I combined the function and just have 2....I didn't go to >> 3. 2 though, that will be very common with EFIS based installs. > > OK, then it appears that a small battery (less weight) might fit the > application??? It might also run the essential buss for a while. Just > musing. > Thanks for the point of view. > Linn > >> ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: Fuel pressure problems
Date: Mar 20, 2008
Just one other comment on this isssue; I checked the solution of the cut of the vent and the extra small hole inside with the lady (Phd in ME from Cal Tech) up the street. She said that a square cut (or a diagonal cut facing aft) produces a low pressure area that would tend to evacuate the tank and cause fuel pressure variations. Also indicated that the small hole was a good idea for backup vent. _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Sam Sent: Wednesday, March 19, 2008 7:22 AM Subject: Re: RV10-List: Fuel pressure problems I was in light icing on Sunday, coming back from the Cayman Islands, and that was the first thing that crossed my mine. I wasn't to worried about the wing, but that little cold soaked 1/4 vent tube, had my stomach in knots! David McNeill wrote: One other thing I have done is drill a small (50) hole in the vent line inside the fairing. This does not affect the tam pressure much and provides an alternate vent in case of icing. Since the caps are not vented, an icing of the forward facing vent line could close the vent and result in fuel starvation and/or deformed tank. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of David McNeill Sent: Wednesday, March 19, 2008 6:43 AM Subject: RE: RV10-List: Fuel pressure problems Depending on angle and cut of the vent it seems that a low pressure area could be created at the vent entrance -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Tim Olson Sent: Wednesday, March 19, 2008 4:18 AM Subject: Re: RV10-List: Fuel pressure problems I'm pretty sure mine are, per plans....but I don't know how much real ram air pressure is generated there. Tim Olson - RV-10 N104CD - Flying David McNeill wrote: By breather tubes , are you referring to the vent lines? If so do you have the tips of the vent lines cut diagonally and facing forward. This is intened to provide a positve "ram" pressure to the vent lines if they contain fuel. ________________________________________________________________________________
Date: Mar 20, 2008
From: "Doug Gee" <Doug.Gee@firestone-textiles.com>
Subject: New Builder - Tools
I have been following this list for the past year and have spent many hours reviewing the many websites referenced from Tim's site - very very helpful in trying to comprehend the scope of this project. Despite all that, I'm ordering a tail kit and would like to apologize in advance for all the dumb questions and thank you for your patience and help. Now for the first set of dumb questions - I need tools. I see that Avery sell a 650 piece RV Builders Tool Kit with a recommended increase in clecos and a special bucking bar - is this a good kit? A friend recommended the Sioux brand so I was going to sub this brand for the rivet gun in the kit? I have a choice of 2x or 3x - which one? I have seen posts recommending a pneumatic squeezer - is the avery 7530kit a good one? Do I need the hand squeezer if I get the pneumatic? What yokes should I buy? If I buy a 4" yoke, why would I need smaller? What are "no hole" yokes for? I saw a post regarding a brand of clecos that didn't hold as well as another - are the Avery clecos good? Are tungsten bucking bars recommended? Avery set? Do I need a torque wrench - if so, which one? I see some recommendations to ream the holes before riveting - if so, what sizes do I need? Safety wire twisters - is there a recommended one? What size(s) safety wire are needed? Avery has a Oops rivet kit - do I buy them from Avery or Vans? Are there any other "should have" tools that will make life easier? Really looking forward to starting this new adventure! ________________________________________________________________________________
From: "Robert Woods" <rwshooter(at)cox.net>
Subject: Re: New Builder - Tools
Date: Mar 20, 2008
Hey Doug.....I was in the same boat as you on tolls until today.............Talk to Isham at planetools.....I got all the goodies at a great price!.....Robb ----- Original Message ----- From: "Doug Gee" <Doug.Gee@firestone-textiles.com> Sent: Thursday, March 20, 2008 6:41 PM Subject: RV10-List: New Builder - Tools <Doug.Gee@firestone-textiles.com> I have been following this list for the past year and have spent many hours reviewing the many websites referenced from Tim's site - very very helpful in trying to comprehend the scope of this project. Despite all that, I'm ordering a tail kit and would like to apologize in advance for all the dumb questions and thank you for your patience and help. Now for the first set of dumb questions - I need tools. I see that Avery sell a 650 piece RV Builders Tool Kit with a recommended increase in clecos and a special bucking bar - is this a good kit? A friend recommended the Sioux brand so I was going to sub this brand for the rivet gun in the kit? I have a choice of 2x or 3x - which one? I have seen posts recommending a pneumatic squeezer - is the avery 7530kit a good one? Do I need the hand squeezer if I get the pneumatic? What yokes should I buy? If I buy a 4" yoke, why would I need smaller? What are "no hole" yokes for? I saw a post regarding a brand of clecos that didn't hold as well as another - are the Avery clecos good? Are tungsten bucking bars recommended? Avery set? Do I need a torque wrench - if so, which one? I see some recommendations to ream the holes before riveting - if so, what sizes do I need? Safety wire twisters - is there a recommended one? What size(s) safety wire are needed? Avery has a Oops rivet kit - do I buy them from Avery or Vans? Are the! re any other "should have" tools that will make life easier? Really looking forward to starting this new adventure! ________________________________________________________________________________
From: "Rene" <rene(at)felker.com>
Subject: New Builder - Tools
Date: Mar 20, 2008
I will also give you a couple of opinions..... I got the Cleveland tool kit, worked great for me, bought a lot of extra clecos......you can never have too many. I also recommend that you get some black cleco's, #19. I think you only need about 10. Band saw and grinder are a must. Scotchbrite wheel for grinder Drill press comes in handy, but not sure it is a must. Box of scotchbrite pads, I like the maroon one's, I think they are 320 Just some quick ideas off the top of my head. Rene' N423CF (Flying) 801-721-6080 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Doug Gee Sent: Thursday, March 20, 2008 7:42 PM Subject: RV10-List: New Builder - Tools <Doug.Gee@firestone-textiles.com> I have been following this list for the past year and have spent many hours reviewing the many websites referenced from Tim's site - very very helpful in trying to comprehend the scope of this project. Despite all that, I'm ordering a tail kit and would like to apologize in advance for all the dumb questions and thank you for your patience and help. Now for the first set of dumb questions - I need tools. I see that Avery sell a 650 piece RV Builders Tool Kit with a recommended increase in clecos and a special bucking bar - is this a good kit? A friend recommended the Sioux brand so I was going to sub this brand for the rivet gun in the kit? I have a choice of 2x or 3x - which one? I have seen posts recommending a pneumatic squeezer - is the avery 7530kit a good one? Do I need the hand squeezer if I get the pneumatic? What yokes should I buy? If I buy a 4" yoke, why would I need smaller? What are "no hole" yokes for? I saw a post regarding a brand of clecos that didn't hold as well as another - are the Avery clecos good? Are tungsten bucking bars recommended? Avery set? Do I need a torque wrench - if so, which one? I see some recommendations to ream the holes before riveting - if so, what sizes do I need? Safety wire twisters - is there a recommended one? What size(s) safety wire are needed? Avery has a Oops rivet kit - do I buy them from Avery or Vans? Are the! re any other "should have" tools that will make life easier? Really looking forward to starting this new adventure! ________________________________________________________________________________
Subject: Re: New Builder - Tools
From: "Andy Turner" <aturner(at)clarion.edu>
Date: Mar 20, 2008
Hi Doug, Welcome to the party. I'm driving the last rivets on the tailcone, began the empennage in November. It has been a lot of fun for me, I expect you will enjoy it too. As for the tools, I haven't regretted any of the tools I have purchased, only the ones I did not. The job is challenging enough, having the right tool results in higher quality work. I purchased a complete kit (Plane-Tools) before I began, but I've added to that kit with nearly weekly orders to the tool companies. And, believe it or not, I am a minimalist by nature. In fact, I began the project with only hand squeezers, viewing a pneumatic squeezer as a luxury I could live without. The first spar on the vertical stabilizer changed my mind on that idea. I quickly learned that good tools would make higher quality results possible. Nothing will make you feel better than good quality work, and nothing will make you feel worse than a botched job. Looking down your list of questions, I've asked all of them myself, and for me the answer was a uniform yes - I've purchased all of the tools you mention, though not necessary from Avery - I shopped for the best price. And, I don't regret purchasing a single one of them. Most I consider essential. A couple of specifics - I have three hand squeezers, along with the pneumatic, don't regret having them a bit (well, OK, perhaps two hand squeezers would have been adequate, changing yokes isn't that much work!). Lots of different yokes are really useful though - different yokes work well in different situations, the more the better. You will need the no hole yoke for situations in which access to one side if the rivet is tight - the rivet is set against the yoke tip itself, not a set. My tungsten bar is one of my favorite tools. My #30 and 40 reamers are other favorites. You won't need the safety wire twister and wire till later in the project, but buy a couple of twisters (large and small) and a variety of wire sizes - you will use them all. I really like my DRDT-2 dimpler. As for the torque wrench, that is my next purchase, as my 3/8 drive torque wrench is too heavy - remember that many of the fasteners are light - I would like to find a torque wrench that will register down to 18 in-lbs or so. Best of luck with the great adventure, -Andy -------- Andy Turner Read this topic online here: http://forums.matronics.com/viewtopic.php?p=171405#171405 ________________________________________________________________________________
Date: Mar 20, 2008
From: "Pascal" <rv10builder(at)verizon.net>
Subject: Re: New Builder - Tools
I'll tell you what I did, took much time and in the end saved a whole lot over the "package deals" http://rv10builder.net/tools.aspx describes the tools and the Van's list I got from Brown Tools. I also bought lots of stuff from e-bay and the , now defunct, Boeing store. I was fortunate, I got good tools and never experienced any problems with any of the Vendors and e-bay. If you dont care to shop around, go with a packaged deal, I think Avery sells way more things than one needs, Home depot has a long piece of steel for significantly less than the one sold as the "Horizontal bucking bar" also you'll find that various sizes of scrap steel work equally as well as bucking bar. do get Sioux drills, I have a 2x riveter and it works just fine, I got my pneumatic squeezer from Brown with a 2.5 and 3, but no 4in, and never regretted that decision, Brown has clecoes that have worked flawlessly for me, and in general you can't go wrong with The Yard store or Brown tools in my experience I did the tools cheaply, I got the best I could and took months to build it all up "on sales".. I have found more is certainly not a bad thing if you have the money to spend, I have used half of what many say is needed and it has been fine. As far as the reamer... I have a few, bought from Boeing and they have been nice, but certainly not a necessity, but I use them for every final drilled hole, if I didn't it would be fine, the plane would still last a lifetime. Lastly, get a pneunatic squeezer, you wont regret that decision. Best of success on this new and exciting endeavour, look forward to hearing your progress. Pascal ----- Original Message ----- From: "Doug Gee" <Doug.Gee@firestone-textiles.com> Sent: Thursday, March 20, 2008 6:41 PM Subject: RV10-List: New Builder - Tools > <Doug.Gee@firestone-textiles.com> > > I have been following this list for the past year and have spent many > hours reviewing the many websites referenced from Tim's site - very very > helpful in trying to comprehend the scope of this project. Despite all > that, I'm ordering a tail kit and would like to apologize in advance for > all the dumb questions and thank you for your patience and help. Now for > the first set of dumb questions - I need tools. > > I see that Avery sell a 650 piece RV Builders Tool Kit with a recommended > increase in clecos and a special bucking bar - is this a good kit? A > friend recommended the Sioux brand so I was going to sub this brand for > the rivet gun in the kit? I have a choice of 2x or 3x - which one? I > have seen posts recommending a pneumatic squeezer - is the avery 7530kit a > good one? Do I need the hand squeezer if I get the pneumatic? What yokes > should I buy? If I buy a 4" yoke, why would I need smaller? What are "no > hole" yokes for? I saw a post regarding a brand of clecos that didn't hold > as well as another - are the Avery clecos good? Are tungsten bucking bars > recommended? Avery set? Do I need a torque wrench - if so, which one? I > see some recommendations to ream the holes before riveting - if so, what > sizes do I need? Safety wire twisters - is there a recommended one? What > size(s) safety wire are needed? Avery has a Oops rivet kit - do I buy > them from Avery or Vans? Are the! > re any other "should have" tools that will make life easier? > > Really looking forward to starting this new adventure! > > > ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: first flyers
Date: Mar 20, 2008
Did you fly without wheel pants? If so did you remove the outboard wheel pant support tube? The nose wheel pant support brackets? I assume the mains inboard support must stay as the removal and replacement would be too much trouble. ________________________________________________________________________________
From: "Rene" <rene(at)felker.com>
Subject: first flyers
Date: Mar 20, 2008
Did you fly without wheel pants? Yes If so did you remove the outboard wheel pant support tube? No The nose wheel pant support brackets? Yes, removed I assume the mains inboard support must stay as the removal and replacement would be too much trouble. Yes. Rene' 801-721-6080 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of David McNeill Sent: Thursday, March 20, 2008 9:25 PM Subject: RV10-List: first flyers Did you fly without wheel pants? If so did you remove the outboard wheel pant support tube? The nose wheel pant support brackets? I assume the mains inboard support must stay as the removal and replacement would be too much trouble. ________________________________________________________________________________
From: "Marcus Cooper" <coop85(at)cableone.net>
Subject: New Builder - Tools
Date: Mar 20, 2008
Doug, In addition to all of the other tools mentions, I'd HIGHLY recommend a pneumatic pop rivet gun from Harbor Freight. Mostly useful when you start on the fuselage floors so watch for the frequent times it's available for $29. Best cheap tool you'll ever get and it's a lifesaver. Same tool is available on e-bay and other stores but I've never seen it as cheap as Harbor Frieght. Marcus -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Doug Gee Sent: Thursday, March 20, 2008 8:42 PM Subject: RV10-List: New Builder - Tools <Doug.Gee@firestone-textiles.com> I have been following this list for the past year and have spent many hours reviewing the many websites referenced from Tim's site - very very helpful in trying to comprehend the scope of this project. Despite all that, I'm ordering a tail kit and would like to apologize in advance for all the dumb questions and thank you for your patience and help. Now for the first set of dumb questions - I need tools. I see that Avery sell a 650 piece RV Builders Tool Kit with a recommended increase in clecos and a special bucking bar - is this a good kit? A friend recommended the Sioux brand so I was going to sub this brand for the rivet gun in the kit? I have a choice of 2x or 3x - which one? I have seen posts recommending a pneumatic squeezer - is the avery 7530kit a good one? Do I need the hand squeezer if I get the pneumatic? What yokes should I buy? If I buy a 4" yoke, why would I need smaller? What are "no hole" yokes for? I saw a post regarding a brand of clecos that didn't hold as well as another - are the Avery clecos good? Are tungsten bucking bars recommended? Avery set? Do I need a torque wrench - if so, which one? I see some recommendations to ream the holes before riveting - if so, what sizes do I need? Safety wire twisters - is there a recommended one? What size(s) safety wire are needed? Avery has a Oops rivet kit - do I buy them from Avery or Vans? Are the! re any other "should have" tools that will make life easier? Really looking forward to starting this new adventure! ________________________________________________________________________________
Date: Mar 21, 2008
From: Sam Marlow <sam(at)fr8dog.net>
Subject: Re: Fuel pressure problems
Sounds like a good idea. David McNeill wrote: > Just one other comment on this isssue; I checked the solution of the > cut of the vent and the extra small hole inside with the lady (Phd in > ME from Cal Tech) up the street. She said that a square cut (or a > diagonal cut facing aft) produces a low pressure area that would tend > to evacuate the tank and cause fuel pressure variations. Also > indicated that the small hole was a good idea for backup vent. > > ------------------------------------------------------------------------ > *From:* owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *Sam > *Sent:* Wednesday, March 19, 2008 7:22 AM > *To:* rv10-list(at)matronics.com > *Subject:* Re: RV10-List: Fuel pressure problems > > I was in light icing on Sunday, coming back from the Cayman Islands, > and that was the first thing that crossed my mine. I wasn't to worried > about the wing, but that little cold soaked 1/4 vent tube, had my > stomach in knots! > > David McNeill wrote: >> >> One other thing I have done is drill a small (50) hole in the vent line >> inside the fairing. This does not affect the tam pressure much and provides >> an alternate vent in case of icing. Since the caps are not vented, an icing >> of the forward facing vent line could close the vent and result in fuel >> starvation and/or deformed tank. >> >> -----Original Message----- >> From: owner-rv10-list-server(at)matronics.com >> [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of David McNeill >> Sent: Wednesday, March 19, 2008 6:43 AM >> To: rv10-list(at)matronics.com >> Subject: RE: RV10-List: Fuel pressure problems >> >> >> Depending on angle and cut of the vent it seems that a low pressure area >> could be created at the vent entrance >> >> -----Original Message----- >> From: owner-rv10-list-server(at)matronics.com >> [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Tim Olson >> Sent: Wednesday, March 19, 2008 4:18 AM >> To: rv10-list(at)matronics.com >> Subject: Re: RV10-List: Fuel pressure problems >> >> >> I'm pretty sure mine are, per plans....but I don't know how much real ram >> air pressure is generated there. >> >> Tim Olson - RV-10 N104CD - Flying >> >> >> David McNeill wrote: >> >>> By breather tubes , are you referring to the vent lines? If so do you >>> have the tips of the vent lines cut diagonally and facing forward. >>> This is intened to provide a positve "ram" pressure to the vent lines >>> if they contain fuel. >>> >>> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> > > * > > href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List > href="http://forums.matronics.com">http://forums.matronics.com > href="http://www.matronics.com/contribution">http://www.matronics.com/c > * > * > > > * ________________________________________________________________________________
Subject: Batteries
Date: Mar 21, 2008
From: "Dawson-Townsend,Timothy" <tdawson-townsend(at)aurora.aero>
Tim wrote: "Most EFIS systems won't stay running while you crank an engine" I say, any EFIS that's worth its salt will! TDT Tim Dawson-Townsend 40025 Firewall Forward tdt(at)aurora.aero 617-500-4812 (office) 617-905-4800 (mobile) ________________________________________________________________________________
From: "John Testement" <jwt(at)roadmapscoaching.com>
Subject: New Builder - Tools
Date: Mar 21, 2008
Bob, Excellent write up on tool choices - useful to the newcomer. My partner and I are on our second RV10 and have never needed a hand squeezer (love the pneumatic). We also found the Harbor Freight Pop Riveter ($35) to be invaluable - especially for the floor pans. I think your comments should be archived for 1st timers. John Testement jwt(at)roadmapscoaching.com 40321 Richmond, VA Painting -----Original Message----- From: Bob Leffler I didn't get a hand squeezer, but did get a pneumatic from Avery w/ 3", longeron, and 4" no hole. I've been told that there will be times I need a hand squeezer, but I haven't run across that time yet. I figured I could always buy the hand squeezer later. The no hole allows you to get into places in which you can't if you had a standard die installed. I consider these three the minimum types of yokes you'll need. There have been times that I could have used another yoke, but I ended up setting those rivets using a gun. On recommendation from an A&P friend, I purchased the squeezer and dimple dies from Cleaveland. He was of the opinion that they were better than Avery's. I can't substantiate that claim, since I haven't used Avery's. I have purchased about 100 more #40 silver #40 clecos above what Avery recommended for the RV-10. Working on the empennage, it seemed that I never had enough. I did upgrade the rivet gun to a Sioux 3x. I had a chance to play with the Avery gun beforehand. The Avery gun works just fine, but the Sioux gun has much better trigger control. I also got a Chicago Pneumatic drill from Brown. Again, I liked how the drill performed better and had a chance to play with both drills prior to ordering. I've had mixed results with both Cleaveland and Avery edge flanging tool. I've had more success with recently with Cleaveland's. I did purchase an Avery pistol grip pneumatic pistol grip cleco gun. Definitely not a requirement, but clearly made inserting and removing large amounts of cleco's much easier. Yes, you'll need a torque wrench. I got the nice electronic version (CDI/Snap-On) from Cleaveland. I have had problems with the clicker versions before, which is clearly a personal issue for me and you may not experience the same. It's nice to hear the buzzer, especially when you can't see the wrench. Also, get a tungsten bucking bar. I use this bar 99.9% of the same. It's smaller, heavier, and much easier to use. I also got a DRDT-2 instead of a C-Frame. It's quite a bit easier to use and much quieter. My wife and daughter have used it and probably wouldn't have touched a c-frame. That alone is enough to justify the upgrade to me. I highly recommend the quick disconnect kit for the drill from Cleaveland. I did most of the empennage before I got this. I got tired of constantly changing drill bits. Now I can change bits in a couple seconds. Reamers will yield a much cleaner hole that a drill bit. I use a reamer whenever I can. I have #30, #40, and #41. I got my safety wire twisters from Harbor Freight. I don't think there is much difference here. I wouldn't get the torque wrench from HF. Yes, you will most likely need oops rivets. None of us are perfect. Rick Sked sent me some when I started my project. I will play it forward and send you some if you email my offline. With all this said, the plain Avery and Cleaveland tool kits will work just fine. As you can see, I've made many upgrades that do cost more. They've made my life easier by either reducing work effort or by providing me greater control of the tool. This is going to be a highly personal decision. To me, there was enough value added, that I was willing to spend the extra dollars. Enough ramblings for today. If you have an specific questions about the upgrades, please contact me offline. Bob Checked by AVG. 8:10 PM ________________________________________________________________________________
From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net>
Date: Mar 21, 2008
Subject: New Builder - Tools
As the others have said, I would talk to PlaneTools, Cleavland, or Brown. All three of them are experienced and very reasonable and I have bought tools from all of them. I got all my initial stuff from Avery and found several items that you will never touch in his kits and at least one tool that breaks often. It's the V shaped edge debur tool that is brazed on and made by a relative or something. Long story short but he replaced the broken tool, twice, but said it was my fault, continually claimed I dropped it, and was rather rude about it. Both times the end popped right off as I was using it. His stuff is fine but I'm not keen on being called a liar and customer service is more important to me than a couple bucks. YMMV Michael -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Doug Gee Sent: Thursday, March 20, 2008 8:42 PM Subject: RV10-List: New Builder - Tools I have been following this list for the past year and have spent many hours reviewing the many websites referenced from Tim's site - very very helpful in trying to comprehend the scope of this project. Despite all that, I'm ordering a tail kit and would like to apologize in advance for all the dumb questions and thank you for your patience and help. Now for the first set of dumb questions - I need tools. I see that Avery sell a 650 piece RV Builders Tool Kit with a recommended increase in clecos and a special bucking bar - is this a good kit? A friend recommended the Sioux brand so I was going to sub this brand for the rivet gun in the kit? I have a choice of 2x or 3x - which one? I have seen posts recommending a pneumatic squeezer - is the avery 7530kit a good one? Do I need the hand squeezer if I get the pneumatic? What yokes should I buy? If I buy a 4" yoke, why would I need smaller? What are "no hole" yokes for? I saw a post regarding a brand of clecos that didn't hold as well as another - are the Avery clecos good? Are tungsten bucking bars recommended? Avery set? Do I need a torque wrench - if so, which one? I see some recommendations to ream the holes before riveting - if so, what sizes do I need? Safety wire twisters - is there a recommended one? What size(s) safety wire are needed? Avery has a Oops rivet kit - do I buy them from Avery or Vans? Are the! re any other "should have" tools that will make life easier? Really looking forward to starting this new adventure! ________________________________________________________________________________
Date: Mar 21, 2008
From: Larry Rosen <LarryRosen(at)comcast.net>
Subject: Re: New Builder - Tools
Mike Crow, one of the my instructors at Alexander Technical Center posted this on the RV List back in 2004 so some of the specific info on model numbers may be out of date and Avery and Cleaveland may have changed there offerings, but IMHO it is great information. If you are considering purchasing your tools in Kit form, IMHO this is great advice. Below is what Mike wrote. It is not an exact quote and I will add some of my comments in (). To introduce myself first I am an A&P mechanic with an IA. I work as a Lead Mechanic for a major air line. For the past two years I have worked part time at the Alexander Technical Center at Griffin GA. as an instructor on their quick start tail assembly program. http://www.buildtofly.com/. (taking some sort of training class IMHO is invaluable, even if it only a weekend sheet metal class) I have been involved in over 100 tail kits. I have worked on the 6,7,8,9 and 10 kits; I am also building a RV8A myself. As each class begins I ask if the student have already purchased their tools. My hopes are that they have not as we have a good selection of tools to try from the different manufacturers. The ones that have gotten their tools before coming often say I wish I had gotten this tool or that tool instead. In the following I will try to give you a list and suggestions of tools that I have learned over the past two years. Please keep in mind that this information is my opinion and mine alone. Others may agree or disagree. There are two major suppliers of tools for the RV tail kits that I recommend Avery and Cleaveland both are RV builders and are good and honest people to do business with. I would buy a tool kit from Avery or Cleaveland to begin with. Both will allow you to add or subtract the tools you want to the kit. I will use both their 2004 catalogs as a guide. (The information is updated for Cleaveland's 2005 catalog) First if you buy Cleaveland's kit I would buy their complete airframe tool package p/n Comp-Kit 05. I would subtract from the kit: BBRP-48 Back Riveting Plate-It is a nice plate but too small in my opinion. (Cleaveland must be listening they now have an optional 4"x16" back riveting plate. Get the bigger plate) CF-80 C-Frame Riveting Tool-More about C-Frames later but if you get this one also order their C-From Table Kit CTF-48 ASRD-14 Air Swivel Regulator- has been changed it now has a click type knob. This is the type regulator you will want. I would add to the kit: I would suggest the 3X Rivet gun- The 2x works good on the 3/32 rivet but not well on the 1/8 rivet. Get a 3x to work well on the 1/8 and turn down the pressure a little to do the 3/32 or better yet buy one of each. The 3X is standard in the kit. DP-8 Drive Pin Punches- This is a nice punch set you could get by with only the 3/32 and 1/8 which come in the kit. (you will be removing a few bad rivets) LBL-13 BOELUBE Do not drill lead without it. 3MW-77S6 Light deburring wheel- You get a rougher one in the kit you need both. Go to Home Depot or Lowe's and get a grinder and install these wheels. 3MP-47 Scotch-Brite pads-you will need plenty. The kit now has 5 pads. DIE509-10 #10 SCREW DIMPLE DIES-You will need these to dimple for the screws for the lead weights SNYT-405 4in THIN NOSE YOKE- You are going to need a thin nose and a 4in nose get them both in one. SNYF-251 2.5in FLANGE NOSE YOKE- There is places where nothing else is going to reach. RSMS-75 SWIVEL FLUSH SET WITH RUBBER GUARD-You must cut some of the rubber down or you rivets will set too high CLP-20 CLEKO PLIERS-One is not enough. CLC-50 1/2in CLEKO CLAMP-You get 4. You need at least 10. CLC-100 1in CLEKO CLAMP-You get 4. You need at least 10. CC120-30 120 DEGREE DIES FOR 1/8 POP RIVETS-You use a lot of CS4-4 on the floor boards of the fuselage they are 120 degrees. For our RV10 friends RSB-12 12in back rivet set-You will need this to back rivet the stiffeners on the elevators. The RV10 will also need BBRV10 SPECIAL BUCKING BAR-You will need this for the elevators. I would buy from Avery to complete the kit from Cleaveland 575 hand seamer 3-1/2 jaw-I use this to squeezing the trailing edge of the trim tabs. 550 3/32 vise grip dimplers- several places on ribs this is needed. 1046 SPEED DEBURRING AND COUNTERSINKING TOOL 23904 4 PC. HOOK AND PICK SET-You will need a pick many times for aligning skins (Harbor Freight) If you buy an Avery tool kit, I would buy the RV-3,-4-6-7-8-9and -10 builders tool kit. I would subtract from the kit 1001 22in hand rivet and dimpling tool-it is there c-frame tool a good tool but see below about a c-frame tool 10765 POLYETHYLENE DIMPLING MALLET-Goes with the c-frame tool. If you get the c-frame tool get the mallet. (Harbor Freight) 500 FLUTING PLIERS- You need a pair of fluting pliers I like Cleaveland's a lot better. 1042 EDGE ROLLING TOOL- I can not get this tool to work for me. It could just be me. 3507 3M RIVETING TAPE-Works well. If you use it take it off after use it is real hard to get off later. Use Scotch Removable Magic Tape works as well and much cheaper. 9885 ANGLE DRILL KIT- Nice kit not needed for the tail kit could be used later. (ebay) 1054 NBR 8 SCREW COUNTERSINK CUTTER-Not needed for the tail kit. 25500 SWIVEL HEAD POP RIVET TOOL-If you must use a hand pop tool use Cleaveland's PRS-20 it is much easier to squeeze. I would add to the kit: 7760 4in NO HOLE YOKE 7755 LONGERON YOKE 811 RIVETING TAPE-Scotch removable magic tape. 1003 BOELUBE Do not drill lead without it. 200 CLECO PLIERS-One is not enough. 1661 Light deburring wheel- You get a rougher one in the kit you need both. Go to Home Depot or Lowe's and get a grinder and install these wheels. 23904 4 PC. HOOK AND PICK SET-You will need a pick many times for aligning skins. For the RV9 42120 SPECIAL 120 DEGREE COUNTERSINK-Used where you use CS4-4 rivets on the elevators. For the RV10 630 RV10 ELEVATOR BUCKING BAR I would by from Cleaveland to complete the Avery kit:. 3MP-47 Scotch-Brite pads-you will need plenty DIE509-10 #10 SCREW DIMPLE DIES-You will need these to dimple for the screws for the lead weights EF-60 EDGE FORMER-Needed at seams HS-30 OFFSET HAND SEAMER-Used many places FP-200 FLUTING PLIERS-Used to straighten ribs For the RV9 DIECS4-4 120 DEGREE DIES FOR 1/8 POP RIVETS-You use a lot of CS4-4 on the skin of your elevators they are 120 degrees. For our RV10 friends RSB-12 12in back rivet set-You will need this to back rivet the stiffeners on the elevators. Tools that would be nice to have: PNEUMATIC SQUEEZER- In my opinion a must have. Get a 214 style. Make sure to get an adjustable set holder for it. PNEUMATIC POP RIVET GUN-Go to harbor freight or such and get one for around $40.00 LIGHTWEIGHT HOSE KITS-Makes it a lot easier to handle drills and rivet guns TATCO HAND SQUEEZER WITH 2in YOKE-Makes it a lot easier to dimple all those ribs (Not necessary, I like Avery's squeezer) C-FRAME DIMPLER EXPERIMENTAL AERO I brought a DRDT dimplier and installed it at Alexander Technical Center to try it out in January this year. Boy was that a mistake. There is no way I am getting it back. It is the best I have used for dimpling. It gives best dimples; it is consistent, quiet and a one man operation. There is no way I am going back to the old c-frame hammer method. Now if I need to dimple I pack up what I have and drive 32 miles even though I have a hammer c-Frame dimplier at home. It is that much better. They now sell the DRDT-2 which has some improvement over the -1. Mike Crowe Doug Gee wrote: > > I have been following this list for the past year and have spent many hours reviewing the many websites referenced from Tim's site - very very helpful in trying to comprehend the scope of this project. Despite all that, I'm ordering a tail kit and would like to apologize in advance for all the dumb questions and thank you for your patience and help. Now for the first set of dumb questions - I need tools. > > I see that Avery sell a 650 piece RV Builders Tool Kit with a recommended increase in clecos and a special bucking bar - is this a good kit? A friend recommended the Sioux brand so I was going to sub this brand for the rivet gun in the kit? I have a choice of 2x or 3x - which one? I have seen posts recommending a pneumatic squeezer - is the avery 7530kit a good one? Do I need the hand squeezer if I get the pneumatic? What yokes should I buy? If I buy a 4" yoke, why would I need smaller? What are "no hole" yokes for? I saw a post regarding a brand of clecos that didn't hold as well as another - are the Avery clecos good? Are tungsten bucking bars recommended? Avery set? Do I need a torque wrench - if so, which one? I see some recommendations to ream the holes before riveting - if so, what sizes do I need? Safety wire twisters - is there a recommended one? What size(s) safety wire are needed? Avery has a Oops rivet kit - do I buy them from Avery or Vans? Are the! > re any other "should have" tools that will make life easier? > > Really looking forward to starting this new adventure! > > > ________________________________________________________________________________
From: <jim(at)CombsFive.Com>
Subject: Re: Batteries
Date: Mar 21, 2008
I agree! I have the Advanced Flight Systems 3500EE and it works great during cranking. Any EFIS that will not function during cranking is not worth having. Thats a required feature in my opinion. Jim Combs 40192 =========================================================== From: "Dawson-Townsend,Timothy" <tdawson-townsend(at)aurora.aero> Date: 2008/03/21 Fri AM 08:03:37 EST Subject: RV10-List: Batteries Tim wrote: "Most EFIS systems won't stay running while you crank an engine" I say, any EFIS that's worth its salt will! TDT Tim Dawson-Townsend 40025 Firewall Forward tdt(at)aurora.aero 617-500-4812 (office) 617-905-4800 (mobile) =========================================================== ________________________________________________________________________________
Subject: New Builder - Tools
Date: Mar 21, 2008
From: John Jessen <n212pj(at)gmail.com>
Yikes! My mileage has varied greatly! Not saying that this didn't happen to Michael, but Avery is where I start when thinking about buying another tool. It is also where I bought my original set. Bob has provided nothing but the best service for me over the years. Once taking back my stale pneumatic squeezer (not used at all in two years) and rebuilt it for free after it didn't perform correctly. When I complained about a rivet set (wasn't the rivet set's fault, rather my technique), he sent out another for free, including shipping. He's always been there for questions. The family's been under some great stress recently, but doubt that that should make a difference. Just real good people. I'd not pass them by. As I would not Cleveland, the only other one I've had direct experience with. They have been excellent as well. What you want is a company that has people who are willing to talk about the issues that you are encountering during the build, whether it be the quality or durability of a tool, how to use the tool, or an approach to a problem, and I've found both companies are very willing and able to do so. As Michael said, YMMV. John Jessen -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of RV Builder (Michael Sausen) Sent: Friday, March 21, 2008 6:27 AM Subject: RE: RV10-List: New Builder - Tools --> As the others have said, I would talk to PlaneTools, Cleavland, or Brown. All three of them are experienced and very reasonable and I have bought tools from all of them. I got all my initial stuff from Avery and found several items that you will never touch in his kits and at least one tool that breaks often. It's the V shaped edge debur tool that is brazed on and made by a relative or something. Long story short but he replaced the broken tool, twice, but said it was my fault, continually claimed I dropped it, and was rather rude about it. Both times the end popped right off as I was using it. His stuff is fine but I'm not keen on being called a liar and customer service is more important to me than a couple bucks. YMMV Michael -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Doug Gee Sent: Thursday, March 20, 2008 8:42 PM Subject: RV10-List: New Builder - Tools --> <Doug.Gee@firestone-textiles.com> I have been following this list for the past year and have spent many hours reviewing the many websites referenced from Tim's site - very very helpful in trying to comprehend the scope of this project. Despite all that, I'm ordering a tail kit and would like to apologize in advance for all the dumb questions and thank you for your patience and help. Now for the first set of dumb questions - I need tools. I see that Avery sell a 650 piece RV Builders Tool Kit with a recommended increase in clecos and a special bucking bar - is this a good kit? A friend recommended the Sioux brand so I was going to sub this brand for the rivet gun in the kit? I have a choice of 2x or 3x - which one? I have seen posts recommending a pneumatic squeezer - is the avery 7530kit a good one? Do I need the hand squeezer if I get the pneumatic? What yokes should I buy? If I buy a 4" yoke, why would I need smaller? What are "no hole" yokes for? I saw a post regarding a brand of clecos that didn't hold as well as another - are the Avery clecos good? Are tungsten bucking bars recommended? Avery set? Do I need a torque wrench - if so, which one? I see some recommendations to ream the holes before riveting - if so, what sizes do I need? Safety wire twisters - is there a recommended one? What size(s) safety wire are needed? Avery has a Oops rivet kit - do I buy them from Avery or Vans? Are the! re any other "should have" tools that will make life easier? Really looking forward to starting this new adventure! ________________________________________________________________________________
Date: Mar 21, 2008
From: "Chase Snodgrass" <airplanedriver(at)gmail.com>
Subject: Re: New Builder - Tools
I have to put in a good word for Bob Avery here. I've been buying tools from Avery and others for ten years. I have found Bob to be the most professional, courteous, and friendly. He will bend over backwards to make good on his sales. I find his customer service and tool quality so good, that I use Avery tools almost exclusively for all my tool needs. Chase Snodgrass Presidio, TX http://flybigbend.com ________________________________________________________________________________
From: "Rene Felker" <rene(at)felker.com>
Subject: Batteries
Date: Mar 21, 2008
Jim are you just trying to start an EFIS war? :) I made no provision for keeping my GRT Horizon 1 on line during cranking. I knew it would not stay on line, and with other electronics I have on board, I don't want it on line during cranking. I use the EIS for engine start, and it works great. Here is my startup procedure. Battery on line Check EIS for warnings, make sure nothing unexpected is showing Crank engine, monitoring EIS With engine start, wait for oil pressure, check for alarms Bring alternator on line Start up GRT EFIS, A/P and other avionics Wait a minute or so for EFIS and 430 to settle down, taxi and go. Use paper checklist unit EFIS is on line. It was just yesterday that I got the checklist loaded in the GRT, was using the BM lite. It was real nice to have the parameters and data available in the check list. I have been thinking about a second battery, but based on my mission requirements just don't see a need. Rene' Felker RV-10 N423CF Flying 801-721-6080 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of jim(at)CombsFive.Com Sent: Friday, March 21, 2008 7:58 AM Subject: Re: RV10-List: Batteries I agree! I have the Advanced Flight Systems 3500EE and it works great during cranking. Any EFIS that will not function during cranking is not worth having. Thats a required feature in my opinion. Jim Combs 40192 =========================================================== From: "Dawson-Townsend,Timothy" <tdawson-townsend(at)aurora.aero> Date: 2008/03/21 Fri AM 08:03:37 EST Subject: RV10-List: Batteries Tim wrote: "Most EFIS systems won't stay running while you crank an engine" I say, any EFIS that's worth its salt will! TDT Tim Dawson-Townsend 40025 Firewall Forward tdt(at)aurora.aero 617-500-4812 (office) 617-905-4800 (mobile) =========================================================== ________________________________________________________________________________
From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net>
Date: Mar 21, 2008
Subject: New Builder - Tools
Like I said though, nothing wrong with his stuff and he did replace it every time. Far more people have had positive experiences with him than negative but no one is perfect. This was back in 2006. Who knows, might have caught him on a bad day. If it wasn't a face to face conversation I might have had a different impression of it. Just a datapoint. Michael -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Jessen Sent: Friday, March 21, 2008 8:59 AM Subject: RE: RV10-List: New Builder - Tools Yikes! My mileage has varied greatly! Not saying that this didn't happen to Michael, but Avery is where I start when thinking about buying another tool. It is also where I bought my original set. Bob has provided nothing but the best service for me over the years. Once taking back my stale pneumatic squeezer (not used at all in two years) and rebuilt it for free after it didn't perform correctly. When I complained about a rivet set (wasn't the rivet set's fault, rather my technique), he sent out another for free, including shipping. He's always been there for questions. The family's been under some great stress recently, but doubt that that should make a difference. Just real good people. I'd not pass them by. As I would not Cleveland, the only other one I've had direct experience with. They have been excellent as well. What you want is a company that has people who are willing to talk about the issues that you are encountering during the build, whether it be the quality or durability of a tool, how to use the tool, or an approach to a problem, and I've found both companies are very willing and able to do so. As Michael said, YMMV. John Jessen -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of RV Builder (Michael Sausen) Sent: Friday, March 21, 2008 6:27 AM Subject: RE: RV10-List: New Builder - Tools --> As the others have said, I would talk to PlaneTools, Cleavland, or Brown. All three of them are experienced and very reasonable and I have bought tools from all of them. I got all my initial stuff from Avery and found several items that you will never touch in his kits and at least one tool that breaks often. It's the V shaped edge debur tool that is brazed on and made by a relative or something. Long story short but he replaced the broken tool, twice, but said it was my fault, continually claimed I dropped it, and was rather rude about it. Both times the end popped right off as I was using it. His stuff is fine but I'm not keen on being called a liar and customer service is more important to me than a couple bucks. YMMV Michael -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Doug Gee Sent: Thursday, March 20, 2008 8:42 PM Subject: RV10-List: New Builder - Tools --> <Doug.Gee@firestone-textiles.com> I have been following this list for the past year and have spent many hours reviewing the many websites referenced from Tim's site - very very helpful in trying to comprehend the scope of this project. Despite all that, I'm ordering a tail kit and would like to apologize in advance for all the dumb questions and thank you for your patience and help. Now for the first set of dumb questions - I need tools. I see that Avery sell a 650 piece RV Builders Tool Kit with a recommended increase in clecos and a special bucking bar - is this a good kit? A friend recommended the Sioux brand so I was going to sub this brand for the rivet gun in the kit? I have a choice of 2x or 3x - which one? I have seen posts recommending a pneumatic squeezer - is the avery 7530kit a good one? Do I need the hand squeezer if I get the pneumatic? What yokes should I buy? If I buy a 4" yoke, why would I need smaller? What are "no hole" yokes for? I saw a post regarding a brand of clecos that didn't hold as well as another - are the Avery clecos good? Are tungsten bucking bars recommended? Avery set? Do I need a torque wrench - if so, which one? I see some recommendations to ream the holes before riveting - if so, what sizes do I need? Safety wire twisters - is there a recommended one? What size(s) safety wire are needed? Avery has a Oops rivet kit - do I buy them from Avery or Vans? Are the! re any other "should have" tools that will make life easier? Really looking forward to starting this new adventure! ________________________________________________________________________________
Date: Mar 21, 2008
From: "Pascal" <rv10builder(at)verizon.net>
Subject: Re: New Builder - Tools
get the extended warranty however, mine broke after 150 pop rivets. Pascal ----- Original Message ----- From: "Marcus Cooper" <coop85(at)cableone.net> Sent: Thursday, March 20, 2008 9:00 PM Subject: RE: RV10-List: New Builder - Tools > > Doug, > In addition to all of the other tools mentions, I'd HIGHLY recommend a > pneumatic pop rivet gun from Harbor Freight. Mostly useful when you start > on the fuselage floors so watch for the frequent times it's available for > $29. Best cheap tool you'll ever get and it's a lifesaver. Same tool is > available on e-bay and other stores but I've never seen it as cheap as > Harbor Frieght. > > Marcus > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Doug Gee > Sent: Thursday, March 20, 2008 8:42 PM > To: rv10-list(at)matronics.com > Subject: RV10-List: New Builder - Tools > > <Doug.Gee@firestone-textiles.com> > > I have been following this list for the past year and have spent many > hours > reviewing the many websites referenced from Tim's site - very very helpful > in trying to comprehend the scope of this project. Despite all that, I'm > ordering a tail kit and would like to apologize in advance for all the > dumb > questions and thank you for your patience and help. Now for the first set > of dumb questions - I need tools. > > I see that Avery sell a 650 piece RV Builders Tool Kit with a recommended > increase in clecos and a special bucking bar - is this a good kit? A > friend > recommended the Sioux brand so I was going to sub this brand for the rivet > gun in the kit? I have a choice of 2x or 3x - which one? I have seen > posts > recommending a pneumatic squeezer - is the avery 7530kit a good one? Do I > need the hand squeezer if I get the pneumatic? What yokes should I buy? > If > I buy a 4" yoke, why would I need smaller? What are "no hole" yokes for? > I > saw a post regarding a brand of clecos that didn't hold as well as > another - > are the Avery clecos good? Are tungsten bucking bars recommended? Avery > set? Do I need a torque wrench - if so, which one? I see some > recommendations to ream the holes before riveting - if so, what sizes do I > need? Safety wire twisters - is there a recommended one? What size(s) > safety wire are needed? Avery has a Oops rivet kit - do I buy them from > Avery or Vans? Are the! > re any other "should have" tools that will make life easier? > > Really looking forward to starting this new adventure! > > > ________________________________________________________________________________
From: <rv(at)thelefflers.com>
Subject: Re: New Builder - Tools
Date: Mar 21, 2008
They must be spiffed on the warranty sales. Recently every time I buy something from HF, the one gal discounts the unit by the cost of the warranty extension. > > From: "Pascal" <rv10builder(at)verizon.net> > Date: 2008/03/21 Fri AM 10:27:23 EST > To: > Subject: Re: RV10-List: New Builder - Tools > > > get the extended warranty however, mine broke after 150 pop rivets. > Pascal > ----- Original Message ----- > From: "Marcus Cooper" <coop85(at)cableone.net> > To: > Sent: Thursday, March 20, 2008 9:00 PM > Subject: RE: RV10-List: New Builder - Tools > > > > > > Doug, > > In addition to all of the other tools mentions, I'd HIGHLY recommend a > > pneumatic pop rivet gun from Harbor Freight. Mostly useful when you start > > on the fuselage floors so watch for the frequent times it's available for > > $29. Best cheap tool you'll ever get and it's a lifesaver. Same tool is > > available on e-bay and other stores but I've never seen it as cheap as > > Harbor Frieght. > > > > Marcus > > > > -----Original Message----- > > From: owner-rv10-list-server(at)matronics.com > > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Doug Gee > > Sent: Thursday, March 20, 2008 8:42 PM > > To: rv10-list(at)matronics.com > > Subject: RV10-List: New Builder - Tools > > > > <Doug.Gee@firestone-textiles.com> > > > > I have been following this list for the past year and have spent many > > hours > > reviewing the many websites referenced from Tim's site - very very helpful > > in trying to comprehend the scope of this project. Despite all that, I'm > > ordering a tail kit and would like to apologize in advance for all the > > dumb > > questions and thank you for your patience and help. Now for the first set > > of dumb questions - I need tools. > > > > I see that Avery sell a 650 piece RV Builders Tool Kit with a recommended > > increase in clecos and a special bucking bar - is this a good kit? A > > friend > > recommended the Sioux brand so I was going to sub this brand for the rivet > > gun in the kit? I have a choice of 2x or 3x - which one? I have seen > > posts > > recommending a pneumatic squeezer - is the avery 7530kit a good one? Do I > > need the hand squeezer if I get the pneumatic? What yokes should I buy? > > If > > I buy a 4" yoke, why would I need smaller? What are "no hole" yokes for? > > I > > saw a post regarding a brand of clecos that didn't hold as well as > > another - > > are the Avery clecos good? Are tungsten bucking bars recommended? Avery > > set? Do I need a torque wrench - if so, which one? I see some > > recommendations to ream the holes before riveting - if so, what sizes do I > > need? Safety wire twisters - is there a recommended one? What size(s) > > safety wire are needed? Avery has a Oops rivet kit - do I buy them from > > Avery or Vans? Are the! > > re any other "should have" tools that will make life easier? > > > > Really looking forward to starting this new adventure! > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > ________________________________________________________________________________
Subject: New Builder - Tools
Date: Mar 21, 2008
From: "John W. Cox" <johnwcox(at)pacificnw.com>
As another(A&P with IA and EAA TC) plus sometimes professional mechanic for the nation's top regional airline last year and an all too sometime RV builder, I second whole heartedly endorse Mike Crow's observation from ATC as posted by Larry Rosen. My tool selection for the RV-10 is far more vast than even the tools commonly used at work. Both have their advantages. Often builders are quick to write an early check and make the quick selection process simplified. Make your own list and check it twice. I have found the use of pneumatic tools indispensible. Larry won me over with his Hardhat graphic on his website with a Pneumatic Jackhammer operator. I would seldom resort to an electric powered hand tool - since. I formerly and repetitively visited the late Boeing Surplus store in Renton, WA which is now only a fond memory. Ebay is amazing when you make a comprehensive list. Tungsten Bucking bars are the most valued and borrowed tools I possess. Get some practical experience and ask other builders their input. Knowledge of item A vs. item B. often provides products which simplify the build and become a valued asset. I personally have two Sioux reversible drills which I love. I have the utmost respect for those of you who continue to use a mechanical hand squeezer or hand dimpler rather than the C214 style or DRDT-2 dimpler (which has plans available). Randy Debauw, builder of the first completed RV-10, enlightened me to the advantage of two or three used drills (Pre-chucked with the correct bit size for time efficiency). If you scan his file on Tim's site you may get a glimpse of the end of his workbench and down under the countertop a foot where more than a dozen such gems resided until needed. Several squeezers (Preset) makes the assembly a true pleasure. One vise mounted and the other free to roam in your hand. I have been surprised that more of you aren't willing to part with such tools after the build is complete. There is a lesson in there somewhere. Doug - Take the time to understand the process and the tools. Seek multiple opinions. You're going to love this group of friendly builders with a common goal and passion. John Cox -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Larry Rosen Sent: Friday, March 21, 2008 6:31 AM Subject: Re: RV10-List: New Builder - Tools Mike Crow, one of the my instructors at Alexander Technical Center posted this on the RV List back in 2004 so some of the specific info on model numbers may be out of date and Avery and Cleaveland may have changed there offerings, but IMHO it is great information. If you are considering purchasing your tools in Kit form, IMHO this is great advice. Below is what Mike wrote. It is not an exact quote and I will add some of my comments in (). To introduce myself first I am an A&P mechanic with an IA. I work as a Lead Mechanic for a major air line. For the past two years I have worked part time at the Alexander Technical Center at Griffin GA. as an instructor on their quick start tail assembly program. http://www.buildtofly.com/. (taking some sort of training class IMHO is invaluable, even if it only a weekend sheet metal class) I have been involved in over 100 tail kits. I have worked on the 6,7,8,9 and 10 kits; I am also building a RV8A myself. As each class begins I ask if the student have already purchased their tools. My hopes are that they have not as we have a good selection of tools to try from the different manufacturers. The ones that have gotten their tools before coming often say I wish I had gotten this tool or that tool instead. In the following I will try to give you a list and suggestions of tools that I have learned over the past two years. Please keep in mind that this information is my opinion and mine alone. Others may agree or disagree. There are two major suppliers of tools for the RV tail kits that I recommend Avery and Cleaveland both are RV builders and are good and honest people to do business with. I would buy a tool kit from Avery or Cleaveland to begin with. Both will allow you to add or subtract the tools you want to the kit. I will use both their 2004 catalogs as a guide. (The information is updated for Cleaveland's 2005 catalog) First if you buy Cleaveland's kit I would buy their complete airframe tool package p/n Comp-Kit 05. I would subtract from the kit: BBRP-48 Back Riveting Plate-It is a nice plate but too small in my opinion. (Cleaveland must be listening they now have an optional 4"x16" back riveting plate. Get the bigger plate) CF-80 C-Frame Riveting Tool-More about C-Frames later but if you get this one also order their C-From Table Kit CTF-48 ASRD-14 Air Swivel Regulator- has been changed it now has a click type knob. This is the type regulator you will want. I would add to the kit: I would suggest the 3X Rivet gun- The 2x works good on the 3/32 rivet but not well on the 1/8 rivet. Get a 3x to work well on the 1/8 and turn down the pressure a little to do the 3/32 or better yet buy one of each. The 3X is standard in the kit. DP-8 Drive Pin Punches- This is a nice punch set you could get by with only the 3/32 and 1/8 which come in the kit. (you will be removing a few bad rivets) LBL-13 BOELUBE Do not drill lead without it. 3MW-77S6 Light deburring wheel- You get a rougher one in the kit you need both. Go to Home Depot or Lowe's and get a grinder and install these wheels. 3MP-47 Scotch-Brite pads-you will need plenty. The kit now has 5 pads. DIE509-10 #10 SCREW DIMPLE DIES-You will need these to dimple for the screws for the lead weights SNYT-405 4in THIN NOSE YOKE- You are going to need a thin nose and a 4in nose get them both in one. SNYF-251 2.5in FLANGE NOSE YOKE- There is places where nothing else is going to reach. RSMS-75 SWIVEL FLUSH SET WITH RUBBER GUARD-You must cut some of the rubber down or you rivets will set too high CLP-20 CLEKO PLIERS-One is not enough. CLC-50 1/2in CLEKO CLAMP-You get 4. You need at least 10. CLC-100 1in CLEKO CLAMP-You get 4. You need at least 10. CC120-30 120 DEGREE DIES FOR 1/8 POP RIVETS-You use a lot of CS4-4 on the floor boards of the fuselage they are 120 degrees. For our RV10 friends RSB-12 12in back rivet set-You will need this to back rivet the stiffeners on the elevators. The RV10 will also need BBRV10 SPECIAL BUCKING BAR-You will need this for the elevators. I would buy from Avery to complete the kit from Cleaveland 575 hand seamer 3-1/2 jaw-I use this to squeezing the trailing edge of the trim tabs. 550 3/32 vise grip dimplers- several places on ribs this is needed. 1046 SPEED DEBURRING AND COUNTERSINKING TOOL 23904 4 PC. HOOK AND PICK SET-You will need a pick many times for aligning skins (Harbor Freight) If you buy an Avery tool kit, I would buy the RV-3,-4-6-7-8-9and -10 builders tool kit. I would subtract from the kit 1001 22in hand rivet and dimpling tool-it is there c-frame tool a good tool but see below about a c-frame tool 10765 POLYETHYLENE DIMPLING MALLET-Goes with the c-frame tool. If you get the c-frame tool get the mallet. (Harbor Freight) 500 FLUTING PLIERS- You need a pair of fluting pliers I like Cleaveland's a lot better. 1042 EDGE ROLLING TOOL- I can not get this tool to work for me. It could just be me. 3507 3M RIVETING TAPE-Works well. If you use it take it off after use it is real hard to get off later. Use Scotch Removable Magic Tape works as well and much cheaper. 9885 ANGLE DRILL KIT- Nice kit not needed for the tail kit could be used later. (ebay) 1054 NBR 8 SCREW COUNTERSINK CUTTER-Not needed for the tail kit. 25500 SWIVEL HEAD POP RIVET TOOL-If you must use a hand pop tool use Cleaveland's PRS-20 it is much easier to squeeze. I would add to the kit: 7760 4in NO HOLE YOKE 7755 LONGERON YOKE 811 RIVETING TAPE-Scotch removable magic tape. 1003 BOELUBE Do not drill lead without it. 200 CLECO PLIERS-One is not enough. 1661 Light deburring wheel- You get a rougher one in the kit you need both. Go to Home Depot or Lowe's and get a grinder and install these wheels. 23904 4 PC. HOOK AND PICK SET-You will need a pick many times for aligning skins. For the RV9 42120 SPECIAL 120 DEGREE COUNTERSINK-Used where you use CS4-4 rivets on the elevators. For the RV10 630 RV10 ELEVATOR BUCKING BAR I would by from Cleaveland to complete the Avery kit:. 3MP-47 Scotch-Brite pads-you will need plenty DIE509-10 #10 SCREW DIMPLE DIES-You will need these to dimple for the screws for the lead weights EF-60 EDGE FORMER-Needed at seams HS-30 OFFSET HAND SEAMER-Used many places FP-200 FLUTING PLIERS-Used to straighten ribs For the RV9 DIECS4-4 120 DEGREE DIES FOR 1/8 POP RIVETS-You use a lot of CS4-4 on the skin of your elevators they are 120 degrees. For our RV10 friends RSB-12 12in back rivet set-You will need this to back rivet the stiffeners on the elevators. Tools that would be nice to have: PNEUMATIC SQUEEZER- In my opinion a must have. Get a 214 style. Make sure to get an adjustable set holder for it. PNEUMATIC POP RIVET GUN-Go to harbor freight or such and get one for around $40.00 LIGHTWEIGHT HOSE KITS-Makes it a lot easier to handle drills and rivet guns TATCO HAND SQUEEZER WITH 2in YOKE-Makes it a lot easier to dimple all those ribs (Not necessary, I like Avery's squeezer) C-FRAME DIMPLER EXPERIMENTAL AERO I brought a DRDT dimplier and installed it at Alexander Technical Center to try it out in January this year. Boy was that a mistake. There is no way I am getting it back. It is the best I have used for dimpling. It gives best dimples; it is consistent, quiet and a one man operation. There is no way I am going back to the old c-frame hammer method. Now if I need to dimple I pack up what I have and drive 32 miles even though I have a hammer c-Frame dimplier at home. It is that much better. They now sell the DRDT-2 which has some improvement over the -1. Mike Crowe Doug Gee wrote: <Doug.Gee@firestone-textiles.com> > > I have been following this list for the past year and have spent many hours reviewing the many websites referenced from Tim's site - very very helpful in trying to comprehend the scope of this project. ________________________________________________________________________________
From: "joe arnold" <josarnold(at)msn.com>
Subject: RV-10 kit for sale
Date: Mar 21, 2008
Timing in Life Is Everything That being said I am putting my Quick build RV-10 kit for sale Empennage Kit was professionally supervised by a master RV.builder in the Pittsburgh area Wings are about 90% done, comes with auto pilot Gretz Heated Pitot Tube, wiring harness for strobes lots of stuff Tools are for sale. I also have dual Chelton EFIS for sale minus the Gadahrs unit due to unscrupulous business men AKA crooks. http://www.cheltonflightsystems.com/EX/ This is not a hardship case I took over the 70 year old family business, and its not going to falter on my watch. I am also building a lake house 125 miles from home on the weekends. I live in Doylestown Pa north east of Philadelphia, DYL is our home airport. If interested email at josarnold(at)msn.com and I will send pictures of work completed our what ever you need, must be picked up. You know what it is worth make me an offer. ________________________________________________________________________________
Date: Mar 21, 2008
From: "Pascal" <rv10builder(at)verizon.net>
Subject: Re: New Builder - Tools
In all fairness, I should be more specific with the one I had http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=93458 there are a couple others and I don't know if they work any better than the one I had. Pascal ----- Original Message ----- From: <rv(at)thelefflers.com> Sent: Friday, March 21, 2008 9:31 AM Subject: Re: Re: RV10-List: New Builder - Tools > > They must be spiffed on the warranty sales. Recently every time I buy > something from HF, the one gal discounts the unit by the cost of the > warranty extension. >> >> From: "Pascal" <rv10builder(at)verizon.net> >> Date: 2008/03/21 Fri AM 10:27:23 EST >> To: >> Subject: Re: RV10-List: New Builder - Tools >> >> >> get the extended warranty however, mine broke after 150 pop rivets. >> Pascal >> ----- Original Message ----- >> From: "Marcus Cooper" <coop85(at)cableone.net> >> To: >> Sent: Thursday, March 20, 2008 9:00 PM >> Subject: RE: RV10-List: New Builder - Tools >> >> >> > >> > Doug, >> > In addition to all of the other tools mentions, I'd HIGHLY recommend >> > a >> > pneumatic pop rivet gun from Harbor Freight. Mostly useful when you >> > start >> > on the fuselage floors so watch for the frequent times it's available >> > for >> > $29. Best cheap tool you'll ever get and it's a lifesaver. Same tool >> > is >> > available on e-bay and other stores but I've never seen it as cheap as >> > Harbor Frieght. >> > >> > Marcus >> > >> > -----Original Message----- >> > From: owner-rv10-list-server(at)matronics.com >> > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Doug Gee >> > Sent: Thursday, March 20, 2008 8:42 PM >> > To: rv10-list(at)matronics.com >> > Subject: RV10-List: New Builder - Tools >> > >> > <Doug.Gee@firestone-textiles.com> >> > >> > I have been following this list for the past year and have spent many >> > hours >> > reviewing the many websites referenced from Tim's site - very very >> > helpful >> > in trying to comprehend the scope of this project. Despite all that, >> > I'm >> > ordering a tail kit and would like to apologize in advance for all the >> > dumb >> > questions and thank you for your patience and help. Now for the first >> > set >> > of dumb questions - I need tools. >> > >> > I see that Avery sell a 650 piece RV Builders Tool Kit with a >> > recommended >> > increase in clecos and a special bucking bar - is this a good kit? A >> > friend >> > recommended the Sioux brand so I was going to sub this brand for the >> > rivet >> > gun in the kit? I have a choice of 2x or 3x - which one? I have seen >> > posts >> > recommending a pneumatic squeezer - is the avery 7530kit a good one? >> > Do I >> > need the hand squeezer if I get the pneumatic? What yokes should I >> > buy? >> > If >> > I buy a 4" yoke, why would I need smaller? What are "no hole" yokes >> > for? >> > I >> > saw a post regarding a brand of clecos that didn't hold as well as >> > another - >> > are the Avery clecos good? Are tungsten bucking bars recommended? >> > Avery >> > set? Do I need a torque wrench - if so, which one? I see some >> > recommendations to ream the holes before riveting - if so, what sizes >> > do I >> > need? Safety wire twisters - is there a recommended one? What size(s) >> > safety wire are needed? Avery has a Oops rivet kit - do I buy them >> > from >> > Avery or Vans? Are the! >> > re any other "should have" tools that will make life easier? >> > >> > Really looking forward to starting this new adventure! >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> >> >> >> >> > > > ________________________________________________________________________________
Subject: Mogas / Avgas Trivia
Date: Mar 21, 2008
From: "John W. Cox" <johnwcox(at)pacificnw.com>
Tips on pumping gas. I don't know what you guys are paying for gasoline.... but here in California we are also paying higher, up to $3.50 per gallon. But my line of work is in petroleum for about 31 years now, so here are some tricks to get more of your money's worth for every gallon.. Here at the Kinder Morgan Pipeline where I work in San Jose, CA we deliver about 4 million gallons in a 24-hour period thru the pipeline. One day is diesel the next day is jet fuel, and gasoline, regular and premium grades. We have 34-storage tanks here with a total capacity of 16,800,000 gallons. Only buy or fill up your car or truck in the early morning when the ground temperature is still cold. Remember that all service stations have their storage tanks buried below ground. The colder the ground the more dense the gasoline, when it gets warmer gasoline expands, so buying in the afternoon or in the evening....your gallon is not exactly a gallon. In the petroleum business, the specific gravity and the temperature of the gasoline, diesel and jet fuel, ethanol and other petroleum products plays an important role. A 1-degree rise in temperature is a big deal for this business. But the service stations do not have temperature compensation at the pumps. When you're filling up do not squeeze the trigger of the nozzle to a fast mode. If you look you will see that the trigger has three (3)stages: low, middle, and high. In slow mode you should be pumping on low speed, thereby minimizing the vapors that are created while you are pumping. All hoses at the pump have a vapor return. If you are pumping on the fast rate, some other liquid that goes to your tank becomes vapor. Those vapors are being sucked up and back into the underground storage tank so you're getting less worth for your money. One of the most important tips is to fill up when your gas tank is HALF FULL or HALF EMPTY. The reason for this is, the more gas you have in your tank the less air occupying its empty space. Gasoline evaporates faster than you can imagine. Gasoline storage tanks have an internal floating roof. This roof serves as zero clearance between the gas and the atmosphere, so it minimizes the evaporation. Unlike service stations, here where I work, every truck that we load is temperature compensated so that every gallon is actually the exact amount. Another reminder, if there is a gasoline truck pumping into the storage tanks when you stop to buy gas, DO NOT fill up--most likely the gasoline is being stirred up as the gas is being delivered, and you might pick up some of the dirt that normally settles on the bottom. Hope this will help you get the most value for your money. DO SHARE THESE TIPS WITH OTHERS! WHERE TO BUY USA GAS, THIS IS VERY IMPORTANT TO KNOW. READ ON Gas rationing in the 80's worked even though we grumbled about it. It might even be good for us! The Saudis are boycotting American goods. We should return the favor. An interesting thought is to boycott their GAS. Every time you fill up the car, you can avoid putting more money into the coffers of Saudi Arabia. Just buy from gas companies that don't import their oil from the Saudis. Nothing is more frustrating than the feeling that every time I fill-up the tank, I am sending my money to people who are trying to kill me, my family, and my friends. I thought it might be interesting for you to know which oil companies are the best to buy gas from and which major companies import Middle Eastern oil. These companies import Middle Eastern oil: Shell........................... 205,742,000 barrels Chevron/Texaco......... 144,332,000 barrels Exxon/Mobil............... 130,082,000 barrels Marathon/Speedway... 117,740,000 barrels Amoco............................62,231,000 barrels Citgo gas is from South America, from a Dictator who hates Americans. If you do the math at $30/barrel, these imports amount to over $18 BILLION! (oil is now $90 - $100 a barrel Here are some large companies that do not import Middle Eastern oil: Sunoco..................0 barrels Conoco..................0 barrels Sinclair..................0 barrels BP/Phillips.............0 barrels Hess......................0 barrels ARC0.....................0 barrels If you go to Sunoco.com , you will get a list of the station locations near you. All of this information is available from the Department of Energy and each is required to state where they get their oil and how much they are importing. But to have an impact, we need to reach literally millions of gas buyers. It's really simple to do. Now, don't wimp out at this point.... keep reading and I'll explain how simple it is to reach millions of people!! I'm sending this note to about thirty people. If each of you send it to at least ten more (30 x 10 = 300)...and those 300 send it to at least ten more (300 x 10 = 3,000) .. and so on, by the time the message reaches the sixth generation of people, we will have reached over THREE MILLION consumers !!!!!!! If those three million get excited and pass this on to ten friends each, then 30 million people will have been contacted! If it goes one level further, you guessed it ..... THREE HUND RED MILLION PEOPLE!!! Again, all you have to do is send this to 10 people. How long would all that take? I got my first hand experience with this gasoline distribution industry in the Spring/Summer of 1973. It was the result of OPEC retaliation for a US led Grain embargo action. We opened a series of Closed "Douglas" Service Stations throughout Oregon to gain access to a Department of Energy AVGAS restriction which for a short time became a total loss of Avgas at the end of the Olympic Pipeline Distribution Chain. In those days we had Red/Green/Blue and Yes - Purple Avgas. Our Oregon State Governor enacted what became known historically as "Odd/Even" refueling policy. Fortunately I had a friend who had a brother up the food change at Continental Oil Company who made a phone call. This post brings back memories and potential for the months ahead. AOPA has just posted tips for conserving Avgas. Hope you find it of personal value. John Cox #600 ________________________________________________________________________________
Date: Mar 21, 2008
From: "Fred Williams, M.D." <drfred(at)suddenlinkmail.com>
Subject: Manifold pressure port
Can anybody give me a hint as to where the hook up is for the manifold pressure on a IO 540 E4 A5 engine? Looks like there should be a 1/4 nipple to connect the hose that goes to the sensor. I can't seem to find the port in the overhaul manual. Thanks in advance. And to the gentleman getting the tools. Get the good springback dimple dies. Worth their weight in gold. Fred Williams 40515 In the "now where does this wire go? " part of finishing. ________________________________________________________________________________
Subject: Manifold pressure port
Date: Mar 21, 2008
From: "BPA" <BPA(at)bpaengines.com>
Fred, You can pull your MP from the #5 cylinder intake port. There should be a gallery plug (1/8 pipe)right under the oil drain back fitting by the rocker box cover. Allen BPE, Inc. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Fred Williams, M.D. Sent: Friday, March 21, 2008 1:33 PM Subject: RV10-List: Manifold pressure port Can anybody give me a hint as to where the hook up is for the manifold pressure on a IO 540 E4 A5 engine? Looks like there should be a 1/4 nipple to connect the hose that goes to the sensor. I can't seem to find the port in the overhaul manual. Thanks in advance. And to the gentleman getting the tools. Get the good springback dimple dies. Worth their weight in gold. Fred Williams 40515 In the "now where does this wire go? " part of finishing. ________________________________________________________________________________
From: "Gerhardstein/Windance" <windance(at)rockisland.com>
Subject: Re: Mogas / Avgas Trivia
Date: Mar 21, 2008
Mogas / Avgas Triviawhy are you shouting at us. Font down for god's sake. ----- Original Message ----- From: John W. Cox To: rv10-list(at)matronics.com Sent: Friday, March 21, 2008 12:06 PM Subject: RV10-List: Mogas / Avgas Trivia Tips on pumping gas. I don't know what you guys are paying for gasoline.... but here in California we are also paying higher, up to $3.50 per gallon. But my line of work is in petroleum for about 31 years now, so here are some tricks to get more of your money's worth for every gallon.. Here at the Kinder Morgan Pipeline where I work in San Jose, CA we deliver about 4 million gallons in a 24-hour period thru the pipeline. One day is diesel the next day is jet fuel, and gasoline, regular and premium grades. We have 34-storage tanks here with a total capacity of 16,800,000 gallons. Only buy or fill up your car or truck in the early morning when the ground temperature is still cold. Remember that all service stations have their storage tanks buried below ground. The colder the ground the more dense the gasoline, when it gets warmer gasoline expands, so buying in the afternoon or in the evening....your gallon is not exactly a gallon. In the petroleum business, the specific gravity and the temperature of the gasoline, diesel and jet fuel, ethanol and other petroleum products plays an important role. A 1-degree rise in temperature is a big deal for this business. But the service stations do not have temperature compensation at the pumps. When you're filling up do not squeeze the trigger of the nozzle to a fast mode. If you look you will see that the trigger has three (3)stages: low, middle, and high. In slow mode you should be pumping on low speed, thereby minimizing the vapors that are created while you are pumping. All hoses at the pump have a vapor return. If you are pumping on the fast rate, some other liquid that goes to your tank becomes vapor. Those vapors are being sucked up and back into the underground storage tank so you're getting less worth for your money. One of the most important tips is to fill up when your gas tank is HALF FULL or HALF EMPTY. The reason for this is, the more gas you have in your tank the less air occupying its empty space. Gasoline evaporates faster than you can imagine. Gasoline storage tanks have an internal floating roof. This roof serves as zero clearance between the gas and the atmosphere, so it minimizes the evaporation. Unlike service stations, here where I work, every truck that we load is temperature compensated so that every gallon is actually the exact amount. Another reminder, if there is a gasoline truck pumping into the storage tanks when you stop to buy gas, DO NOT fill up--most likely the gasoline is being stirred up as the gas is being delivered, and you might pick up some of the dirt that normally settles on the bottom. Hope this will help you get the most value for your money. DO SHARE THESE TIPS WITH OTHERS! WHERE TO BUY USA GAS, THIS IS VERY IMPORTANT TO KNOW. READ ON Gas rationing in the 80's worked even though we grumbled about it. It might even be good for us! The Saudis are boycotting American goods. We should return the favor. An interesting thought is to boycott their GAS. Every time you fill up the car, you can avoid putting more money into the coffers of Saudi Arabia. Just buy from gas companies that don't import their oil from the Saudis. Nothing is more frustrating than the feeling that every time I fill-up the tank, I am sending my money to people who are trying to kill me, my family, and my friends. I thought it might be interesting for you to know which oil companies are the best to buy gas from and which major companies import Middle Eastern oil. These companies import Middle Eastern oil: Shell........................... 205,742,000 barrels Chevron/Texaco......... 144,332,000 barrels Exxon/Mobil............... 130,082,000 barrels Marathon/Speedway... 117,740,000 barrels Amoco............................62,231,000 barrels Citgo gas is from South America, from a Dictator who hates Americans. If you do the math at $30/barrel, these imports amount to over $18 BILLION! (oil is now $90 - $100 a barrel Here are some large companies that do not import Middle Eastern oil: Sunoco..................0 barrels Conoco..................0 barrels Sinclair..................0 barrels BP/Phillips.............0 barrels Hess......................0 barrels ARC0.....................0 barrels If you go to Sunoco.com , you will get a list of the station locations near you. All of this information is available from the Department of Energy and each is required to state where they get their oil and how much they are importing. But to have an impact, we need to reach literally millions of gas buyers. It's really simple to do. Now, don't wimp out at this point.... keep reading and I'll explain how simple it is to reach millions of people!! I'm sending this note to about thirty people. If each of you send it to at least ten more (30 x 10 = 300)...and those 300 send it to at least ten more (300 x 10 = 3,000) .. and so on, by the time the message reaches the sixth generation of people, we will have reached over THREE MILLION consumers !!!!!!! If those three million get excited and pass this on to ten friends each, then 30 million people will have been contacted! If it goes one level further, you guessed it ..... THREE HUND RED MILLION PEOPLE!!! Again, all you have to do is send this to 10 people. How long would all that take? I got my first hand experience with this gasoline distribution industry in the Spring/Summer of 1973. It was the result of OPEC retaliation for a US led Grain embargo action. We opened a series of Closed "Douglas" Service Stations throughout Oregon to gain access to a Department of Energy AVGAS restriction which for a short time became a total loss of Avgas at the end of the Olympic Pipeline Distribution Chain. In those days we had Red/Green/Blue and Yes - Purple Avgas. Our Oregon State Governor enacted what became known historically as "Odd/Even" refueling policy. Fortunately I had a friend who had a brother up the food change at Continental Oil Company who made a phone call. This post brings back memories and potential for the months ahead. AOPA has just posted tips for conserving Avgas. Hope you find it of personal value. John Cox #600 ________________________________________________________________________________
Subject: Blatant commercial message - DRDT-2 for sale
From: John Ackerman <johnag5b(at)cableone.net>
Date: Mar 21, 2008
Marlys and I have a DRDT-2 dimpler that we really like. We're all done dimpling large sheet metal pieces now, though, and are not likely to build another airplane, so it's for sale. This particular DRDT-2 was featured in the October 2006 issue of Kitplanes. It's in fine condition - I'm not sure that one RV10 is enough to break it in. :-) Sale would include a carpeted support table per Paul's plans if you want to pay the shipping rather than make one (it's bulky), and the paperwork it came with (plans, instructions). New price is $350 from Experimental Aero. Best acceptable offer by April 1 takes it; I will sell immediately for $250. You pay actual shipping cost including insurance; I box it up at my cost and labor. $25 discount if you pick it up instead. Payment via paypal, Cashier's check, money order , etc. Personal check is OK, but I will wait to ship until it clears. I'm not set up to take credit cards. We're located in Prescott, AZ 86305. Phone is 928-759-9279. Email: is johnag5b(at)cableone.net. If you want a new DRDT-2, Paul Merems of Experimental Aero 12351 E. Lou Bock Pl. Tucson, AZ 85749 stands out among a very good set of RV-10 vendors for his helpfulness and the quality of his stuff. His website is: http://www.experimentalaero.com/DRDT-2.htm and there's a good description of the dimpler there. John Ackerman RV10 #40458 ________________________________________________________________________________
Subject: Re: New Builder - Tools
From: "johngoodman" <johngoodman(at)earthlink.net>
Date: Mar 21, 2008
Doug, I went with the Avery Kit recommended for the RV-10. No regrets. With hindsight, I could have saved by shopping around on certain items, but I didn't know I needed them until Avery put them in the kit. I got the 2x gun and it works fine. As an option, Avery suggested a keyless chuck for the Sioux drill - I'm glad I got it. After squeezing a few rivets by hand, you will love a pneumatic one. Definitely get the Longeron Yoke, although "tall" squeezer heads are an alternative (look at Avery's Deluxe Set). Stuff you won't find in the kits: Clamps, clamps, clamps. Grinder for the Scotchbrite wheel - do NOT use the stone wheels on aluminum. A belt/disc sander - works great on aluminum. My Craftsman table top drill press is a must - especially for countersinking those long pieces. A band saw is not essential but I wish I had gotten something better than a Ryobi $99 special at Home Depot. A good table mounted vise. A Dremel kit is almost essential. A pneumatic cleco gun is my favorite luxury. Sorry for rambling, John -------- #40572 QB Fuselage, wings finished N711JG reserved Read this topic online here: http://forums.matronics.com/viewtopic.php?p=171561#171561 ________________________________________________________________________________
From: "gary" <speckter(at)comcast.net>
Subject: Batteries
Date: Mar 21, 2008
It's the engine monitor that reboots for me when I crank. So I needed to add a second battery even though I have 2 alternators. Gary 40274 DAR inspection scheduled -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of jim(at)CombsFive.Com Sent: Friday, March 21, 2008 9:58 AM Subject: Re: RV10-List: Batteries I agree! I have the Advanced Flight Systems 3500EE and it works great during cranking. Any EFIS that will not function during cranking is not worth having. Thats a required feature in my opinion. Jim Combs 40192 =========================================================== From: "Dawson-Townsend,Timothy" <tdawson-townsend(at)aurora.aero> Date: 2008/03/21 Fri AM 08:03:37 EST Subject: RV10-List: Batteries Tim wrote: "Most EFIS systems won't stay running while you crank an engine" I say, any EFIS that's worth its salt will! TDT Tim Dawson-Townsend 40025 Firewall Forward tdt(at)aurora.aero 617-500-4812 (office) 617-905-4800 (mobile) =========================================================== ________________________________________________________________________________
Subject: Mogas / Avgas Trivia
Date: Mar 21, 2008
From: "John W. Cox" <johnwcox(at)pacificnw.com>
The post was cut from another form which would not allow a font reduction. Tried that! it is only one step better from years ago with the fax of a fax of a fax method. YMMV. One excellent counter to the post gave the urban legend version http://www.snopes.com/inboxer/household/gastips.asp Because avgas fuel tanks are often "above ground level" and do not have the same temperature/volume calibration equipment at all locales you might refuel, I saw it only as thought provoking. Having to pump hundreds of thousands of gallons of Mogas just to get the Avgas we needed made for an interesting Summer and Fall of 1973. Whether you chose to reject the information is fine with me. Many hedge funds are driving the irrational spec market for $100+ per barrel crude prices. If the next government would open and flood the distribution system for a month at a time with strategic reserves. It could cut the legs out from under the speculators. The feds latest policy to loan the Hedge funds 3 billion just to speculate the price higher has me scratching my head. Travel on Easter Sunday has always been a refueling crap shoot. Drive Safely. John ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Gerhardstein/Windance Sent: Friday, March 21, 2008 12:44 PM Subject: Re: RV10-List: Mogas / Avgas Trivia why are you shouting at us. Font down for god's sake. ----- Original Message ----- From: John W. Cox <mailto:johnwcox(at)pacificnw.com> To: rv10-list(at)matronics.com Sent: Friday, March 21, 2008 12:06 PM Subject: RV10-List: Mogas / Avgas Trivia Tips on pumping gas. ________________________________________________________________________________
Subject: Blatant commercial message - DRDT-2 for sale
Date: Mar 21, 2008
From: John Jessen <n212pj(at)gmail.com>
I bought one of these and left it in the box for a few months, looking at it and wondering why I foolishly spent money when I had a perfectly good whack-a-mole painted a nice red sitting unobtrusively in the corner. Bruce Breckenridge, building a -10 right next door to me, would come over and sit in my comfy desk chair looking at it forlornly, especially when he was beginning his wings. I usually just ignored him. Then one day I took it out of the box and put it together. I used it on the elevator skins, invited Bruce over to have a look and a trial run, and am sad to say that the red one has not since left the corner. I've been in Buildus Interruptus for over a year, but Bruce hasn't. He's almost done with his wings and has reported that my DRDT-2 has performed quite well. In short, buy John's, if you want to enjoy the riveting experience. You won't look back. You might have to find out where yours has wandered off to, if you have other builders in the area, but I'm afraid your lonely little red one in the corner will remain there. That's how good these things are. True, you can build a perfectly great plane without one, but, why? Sharing is optional, but highly advisable. John Jessen 40328 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Ackerman Sent: Friday, March 21, 2008 12:57 PM Subject: RV10-List: Blatant commercial message - DRDT-2 for sale Marlys and I have a DRDT-2 dimpler that we really like. We're all done dimpling large sheet metal pieces now, though, and are not likely to build another airplane, so it's for sale. This particular DRDT-2 was featured in the October 2006 issue of Kitplanes. It's in fine condition - I'm not sure that one RV10 is enough to break it in. :-) Sale would include a carpeted support table per Paul's plans if you want to pay the shipping rather than make one (it's bulky), and the paperwork it came with (plans, instructions). New price is $350 from Experimental Aero. Best acceptable offer by April 1 takes it; I will sell immediately for $250. You pay actual shipping cost including insurance; I box it up at my cost and labor. $25 discount if you pick it up instead. Payment via paypal, Cashier's check, money order , etc. Personal check is OK, but I will wait to ship until it clears. I'm not set up to take credit cards. We're located in Prescott, AZ 86305. Phone is 928-759-9279. Email: is johnag5b(at)cableone.net. If you want a new DRDT-2, Paul Merems of Experimental Aero 12351 E. Lou Bock Pl. Tucson, AZ 85749 stands out among a very good set of RV-10 vendors for his helpfulness and the quality of his stuff. His website is: http://www.experimentalaero.com/DRDT-2.htm and there's a good description of the dimpler there. John Ackerman RV10 #40458 ________________________________________________________________________________
From: John Ackerman <johnag5b(at)cableone.net>
Subject: DRDT-2 sold
Date: Mar 21, 2008
Wow! The DRDT-2 sold in less than a minute! A new one is a great unit and terribly expensive; to quote a noted authority: :-) > ...If you want a new DRDT-2, Paul Merems of Experimental Aero 12351 > E. Lou Bock Pl. Tucson, AZ 85749 stands out among a very good set > of RV-10 vendors for his helpfulness and the quality of his stuff. > His website is: > _http://www.experimentalaero.com/DRDT-2.htm_ > and there's a good description of the dimpler there. ________________________________________________________________________________
From: John Ackerman <johnag5b(at)cableone.net>
Subject: Fwd: DRDT-2 sold - WHoops!
Date: Mar 21, 2008
I meant _NOT_ terribly expensive ($350) Begin forwarded message: > From: John Ackerman <johnag5b(at)cableone.net> > Date: March 21, 2008 2:12:09 PM MST > To: rv10-list(at)matronics.com > Subject: DRDT-2 sold > > Wow! > The DRDT-2 sold in less than a minute! > A new one is a great unit and terribly expensive; to quote a noted > authority: :-) > >> ...If you want a new DRDT-2, Paul Merems of Experimental Aero >> 12351 E. Lou Bock Pl. Tucson, AZ 85749 stands out among a very >> good set of RV-10 vendors for his helpfulness and the quality of >> his stuff. His website is: >> _http://www.experimentalaero.com/DRDT-2.htm_ >> and there's a good description of the dimpler there. ________________________________________________________________________________
From: "Marcus Cooper" <coop85(at)cableone.net>
Subject: Batteries
Date: Mar 21, 2008
FWIW, I have the same basic setup and do the same procedures (GRT EIS only during start, then power everything else up). Works great and I have all the info I need on the engine during and post start. Marcus -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Rene Felker Sent: Friday, March 21, 2008 9:35 AM Subject: RE: RV10-List: Batteries Jim are you just trying to start an EFIS war? :) I made no provision for keeping my GRT Horizon 1 on line during cranking. I knew it would not stay on line, and with other electronics I have on board, I don't want it on line during cranking. I use the EIS for engine start, and it works great. Here is my startup procedure. Battery on line Check EIS for warnings, make sure nothing unexpected is showing Crank engine, monitoring EIS With engine start, wait for oil pressure, check for alarms Bring alternator on line Start up GRT EFIS, A/P and other avionics Wait a minute or so for EFIS and 430 to settle down, taxi and go. Use paper checklist unit EFIS is on line. It was just yesterday that I got the checklist loaded in the GRT, was using the BM lite. It was real nice to have the parameters and data available in the check list. I have been thinking about a second battery, but based on my mission requirements just don't see a need. Rene' Felker RV-10 N423CF Flying 801-721-6080 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of jim(at)CombsFive.Com Sent: Friday, March 21, 2008 7:58 AM Subject: Re: RV10-List: Batteries I agree! I have the Advanced Flight Systems 3500EE and it works great during cranking. Any EFIS that will not function during cranking is not worth having. Thats a required feature in my opinion. Jim Combs 40192 =========================================================== From: "Dawson-Townsend,Timothy" <tdawson-townsend(at)aurora.aero> Date: 2008/03/21 Fri AM 08:03:37 EST Subject: RV10-List: Batteries Tim wrote: "Most EFIS systems won't stay running while you crank an engine" I say, any EFIS that's worth its salt will! TDT Tim Dawson-Townsend 40025 Firewall Forward tdt(at)aurora.aero 617-500-4812 (office) 617-905-4800 (mobile) =========================================================== ________________________________________________________________________________
Date: Mar 21, 2008
From: "Fred Williams, M.D." <drfred(at)suddenlinkmail.com>
Subject: Re: Manifold pressure port
Got it . Thanks. Fred BPA wrote: > > Fred, > > You can pull your MP from the #5 cylinder intake port. There should be a > gallery plug (1/8 pipe)right under the oil drain back fitting by the > rocker box cover. > > Allen > BPE, Inc. > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Fred > Williams, M.D. > Sent: Friday, March 21, 2008 1:33 PM > To: RV 10 > Subject: RV10-List: Manifold pressure port > > > > Can anybody give me a hint as to where the hook up is for the manifold > pressure on a IO 540 E4 A5 engine? Looks like there should be a 1/4 > nipple to connect the hose that goes to the sensor. I can't seem to > find the port in the overhaul manual. > > Thanks in advance. > > And to the gentleman getting the tools. Get the good springback dimple > > dies. Worth their weight in gold. > > Fred Williams > 40515 > > In the "now where does this wire go? " part of finishing. > > > ________________________________________________________________________________
From: "Bob-tcw" <rnewman(at)tcwtech.com>
Subject: A good day building..
Date: Mar 21, 2008
Finally some real progress today. The upper fuselage/instrument panel is now attached. I was concerned about the fit of the upper fuselage over the instrument panel, there's quite a bit of stress around the upper skin where it meets the fuselage side skins. However it went on very nicely. We started the riveting process at the firewall and worked aft, this really seemed to help ensure that the seam stayed tight as we replaced each cleco with a rivet. Also, you can see the machined arches I made to support the upper instrument panel ribs that had to be cut to allow for the AFS EFISs. Attached also is the starting point for our instrument panel. I'll be adding the details on these arched support pieces to our web site soon. Bob Newman 40176 TCW Technologies www.tcwtech.com ________________________________________________________________________________
From: Jesse Saint <jesse(at)saintaviation.com>
Subject: Re: A good day building..
Date: Mar 21, 2008
Looks great. Nice panel selection. I don't remember what order it comes in the plans, but you might wish you have put on the heater boxes and the scat tube connections inside the forward tunnel before attaching the panel area. For the rest of you out there, those scat tubes can be put on (and should be put on IMHO) very early in the process, just get your brake lines in first. no not archive Jesse Saint Saint Aviation, Inc. jesse(at)saintaviation.com Cell: 352-427-0285 Fax: 815-377-3694 On Mar 21, 2008, at 6:04 PM, Bob-tcw wrote: > Finally some real progress today. The upper fuselage/instrument > panel is now attached. I was concerned about the fit of the upper > fuselage over the instrument panel, there's quite a bit of stress > around the upper skin where it meets the fuselage side skins. > However it went on very nicely. We started the riveting process at > the firewall and worked aft, this really seemed to help ensure that > the seam stayed tight as we replaced each cleco with a rivet. > Also, you can see the machined arches I made to support the upper > instrument panel ribs that had to be cut to allow for the AFS > EFISs. Attached also is the starting point for our instrument > panel. I'll be adding the details on these arched support pieces > to our web site soon. > > > Bob Newman 40176 > TCW Technologies > www.tcwtech.com > > > area.jpg> ________________________________________________________________________________
Date: Mar 21, 2008
From: "Pascal" <rv10builder(at)verizon.net>
Subject: heated pitot to plastic tube connector
Looked at archives and see questions on this but not the specific adaptor I'll need for the heated pitot tube copper connector to the plastic tubing I plan to use (instead of the aluminum). anyone know what I need to make this connection happen? Thanks! Pascal ________________________________________________________________________________
Date: Mar 21, 2008
From: Patrick Thyssen <jump2(at)sbcglobal.net>
Subject: Batteries
Did you go with the rg25 battery? Pat Thyssen gary wrote: It's the engine monitor that reboots for me when I crank. So I needed to add a second battery even though I have 2 alternators. Gary 40274 DAR inspection scheduled -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of jim(at)CombsFive.Com Sent: Friday, March 21, 2008 9:58 AM Subject: Re: RV10-List: Batteries I agree! I have the Advanced Flight Systems 3500EE and it works great during cranking. Any EFIS that will not function during cranking is not worth having. Thats a required feature in my opinion. Jim Combs 40192 =========================================================== From: "Dawson-Townsend,Timothy" Date: 2008/03/21 Fri AM 08:03:37 EST Subject: RV10-List: Batteries Tim wrote: "Most EFIS systems won't stay running while you crank an engine" I say, any EFIS that's worth its salt will! TDT Tim Dawson-Townsend 40025 Firewall Forward tdt(at)aurora.aero 617-500-4812 (office) 617-905-4800 (mobile) =========================================================== ________________________________________________________________________________
From: <jim(at)CombsFive.Com>
Subject: Re: Batteries
Date: Mar 21, 2008
Not! No EFIS wars please. I believe that most if not all of the EFIS technology available to us as experimental aircraft manufacturers is without a doubt the single best thing from a safety standpoint. We have systems that rival or surpass the best systems flying commercially. With the availability of on screen weather, synthetic terrain, moving map technology, audible alerts, highway in the sky to name just a few. All of these contribute to safer flying. I don't think anyone should be building in todays world without glass of some sort in the panel. Cost is not an issue. It's all very good! Still working on getting my first flight in a RV. (Hopefully mid April with Alex in Texas!) Wonder how that compares with a C-182? That has to got to be an apples to oranges comparison. Jim C 40192 ________________________________________________________________________________
From: John Ackerman <johnag5b(at)cableone.net>
Subject: Re: Fuel pressure problems
Date: Mar 21, 2008
Could somebody please explain why a coordinated turn would make any difference here? I once flew with a well regarded instructor in his personal Glasair, (different airplane, David ) and got really tired of holding aileron to compensate for unequal lateral weight distribution. His solution was a steep turn toward the light wing. I did so just to avoid an argument, but it predictably did no good. This looks like the same idea to me. No flame war intended, I'm just wondering what I'm missing... John Ackerman 40458 > > ...however it would still be possible to vent after a turn that > immersed the > internal tube end near the outboard edge. I have seen fuel venting > in my > Glastar in a moderate turn after takeoff with all tanks to the > filler neck. ________________________________________________________________________________
Subject: heated pitot to plastic tube connector
Date: Mar 21, 2008
From: "John W. Cox" <johnwcox(at)pacificnw.com>
Tygon F4040-A Fuel and Lubricant tubing comes to mind. We use it on the turbine engines near a fuel transfer point with extreme heat near the exhaust stacks. Heat resistance is important but so is compatibility with cleaning solvents and hydrocarbons. YMMV. John ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Pascal Sent: Friday, March 21, 2008 5:44 PM Subject: RV10-List: heated pitot to plastic tube connector Looked at archives and see questions on this but not the specific adaptor I'll need for the heated pitot tube copper connector to the plastic tubing I plan to use (instead of the aluminum). anyone know what I need to make this connection happen? Thanks! Pascal ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: Fuel pressure problems
Date: Mar 21, 2008
In the Glastar the main and aux vents tie together at the tip, in a bank the full tanks immerse the vents and fill the lines with fuel except the external air pressure in the vents prevented most of the flow overboard ( I caught a glimpse of the vapor in the sunlight). In the same way a turn in the 10 will immerse one of the internal vent openings in fuel and any negative pressure caused by improperly cut external vent tubes would tend to port that fuel overboard. _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Ackerman Sent: Friday, March 21, 2008 6:54 PM Subject: Re: RV10-List: Fuel pressure problems Could somebody please explain why a coordinated turn would make any difference here? I once flew with a well regarded instructor in his personal Glasair, (different airplane, David ) and got really tired of holding aileron to compensate for unequal lateral weight distribution. His solution was a steep turn toward the light wing. I did so just to avoid an argument, but it predictably did no good. This looks like the same idea to me. No flame war intended, I'm just wondering what I'm missing... John Ackerman 40458 ...however it would still be possible to vent after a turn that immersed the internal tube end near the outboard edge. I have seen fuel venting in my Glastar in a moderate turn after takeoff with all tanks to the filler neck. ________________________________________________________________________________
Date: Mar 21, 2008
From: "Pascal" <rv10builder(at)verizon.net>
Subject: Re: heated pitot to plastic tube connector
thanks John, what connector/connection/adaptor would I use to connect the copper connector from the pitot tube to this tubing? Thanks! Pascal ----- Original Message ----- From: John W. Cox To: rv10-list(at)matronics.com Sent: Friday, March 21, 2008 7:00 PM Subject: RE: RV10-List: heated pitot to plastic tube connector Tygon F4040-A Fuel and Lubricant tubing comes to mind. We use it on the turbine engines near a fuel transfer point with extreme heat near the exhaust stacks. Heat resistance is important but so is compatibility with cleaning solvents and hydrocarbons. YMMV. John ------------------------------------------------------------------------- ----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Pascal Sent: Friday, March 21, 2008 5:44 PM To: rv10-list(at)matronics.com Subject: RV10-List: heated pitot to plastic tube connector Looked at archives and see questions on this but not the specific adaptor I'll need for the heated pitot tube copper connector to the plastic tubing I plan to use (instead of the aluminum). anyone know what I need to make this connection happen? Thanks! Pascal http://www.matronics.com/Navigator?RV10-Listhttp://forums.matronics.comht tp://www.matronics.com/contribution ________________________________________________________________________________
From: "Wayne Edgerton" <wayne.e(at)grandecom.net>
Subject: RV10 model
Date: Mar 22, 2008
I've recently had a bad experience that I thought I would share with you so maybe you wont experience the same thing. Back in October of last year I ordered 3 plane models of my plane to be made, long story why 3, from Griffin Aerospace Models www.griffinaerospace.com and had to pay for them up front, which I didn't mind doing. They told me that I should hopefully have them by Xmas, which was what I wanted. Come Xmas time they said there had been some delays because of XYZ but should be here the end of Jan but if not for sure first week of Feb. On the third week of Feb I e-mailed them asking what the hold up was on the models. I also called and left them a voice mail with the same question, they never answer their phone, I received no response back from them. On march 9th I wrote them an e-mail, and called and left a voice mail, saying that it had been 5 months since I ordered the models and I needed them to respond and let me know when I could expect delivery of the models and if they didn't respond I would have Master Card reverse the charge for the models. I've never heard back from them and I have now reversed the charges for the models. They never even responded back to Master card on the reversing either. I know that Tim had good luck, I think, with them but they definitely are not on top of their game now. If anyone is considering ordering a model of their plane I would suggest looking elsewhere other that Griffin, based on my experience. Has any of you had good luck with another model maker? Wayne Edgerton N602WT ________________________________________________________________________________
From: John Gonzalez <indigoonlatigo(at)msn.com>
Subject: RV10 model
Date: Mar 22, 2008
I ordered one from a dealer on Ebay, I think they are made in the Phillipea ns. The models are made of wood and painted. The RV10 wingspan is about 11 inches and I only purchased it for painting reasons, to try out my paint sc heme. The order was filled and shipped within a few weeks and the model is of hig h quality and was about $55. Unfortunely, my favorite one orderred is the C anadian version of a C130. Detail and paint scheme are amazing and it was t he same price. They have a vary large selection of aircraft and I recommend them for doing business with. John G. 409 From: wayne.e(at)grandecom.netTo: rv10-list(at)matronics.comSubject: RV10-List: R V10 modelDate: Sat, 22 Mar 2008 06:36:59 -0500 I've recently had a bad experience that I thought I would share with you so maybe you wont experience the same thing. Back in October of last year I o rdered 3 plane models of my plane to be made, long story why 3, from Griffi n Aerospace Models www.griffinaerospace.com and had to pay for them up fro nt, which I didn't mind doing. They told me that I should hopefully have th em by Xmas, which was what I wanted. Come Xmas time they said there had bee n some delays because of XYZ but should be here the end of Jan but if not f or sure first week of Feb. On the third week of Feb I e-mailed them asking what the hold up was on the models. I also called and left them a voice mail with the same question, t hey never answer their phone, I received no response back from them. On mar ch 9th I wrote them an e-mail, and called and left a voice mail, saying tha t it had been 5 months since I ordered the models and I needed them to resp ond and let me know when I could expect delivery of the models and if they didn't respond I would have Master Card reverse the charge for the models. I've never heard back from them and I have now reversed the charges for the models. They never even responded back to Master card on the reversing eit her. I know that Tim had good luck, I think, with them but they definitely are n ot on top of their game now. If anyone is considering ordering a model of t heir plane I would suggest looking elsewhere other that Griffin, based on m y experience. Has any of you had good luck with another model maker? Wayne Edgerton N602WT ________________________________________________________________________________
Subject: Re: heated pitot to plastic tube connector
From: "johngoodman" <johngoodman(at)earthlink.net>
Date: Mar 22, 2008
Pascal, What brand of heated pitot is it? Unless it's something unusual I'd think the adapters from Safair1 would work fine. Once you're about 5 or 6 inches away from the pitot, heat shouldn't be an issue. Scroll down this web page: http://www.safeair1.com/index.htm John -------- #40572 QB Fuselage, wings finished N711JG reserved Read this topic online here: http://forums.matronics.com/viewtopic.php?p=171760#171760 ________________________________________________________________________________
From: "gary" <speckter(at)comcast.net>
Subject: Batteries
Date: Mar 22, 2008
No I went with two small ones like Tim Olson did. Gary 40274 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Patrick Thyssen Sent: Friday, March 21, 2008 9:46 PM Subject: RE: RV10-List: Batteries Did you go with the rg25 battery? Pat Thyssen gary wrote: It's the engine monitor that reboots for me when I crank. So I needed to add a second battery even though I have 2 alternators. Gary 40274 DAR inspection scheduled -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of jim(at)CombsFive.Com Sent: Friday, March 21, 2008 9:58 AM Subject: Re: RV10-List: Batteries I agree! I have the Advanced Flight Systems 3500EE and it works great during cranking. Any EFIS that will not function during cranking is not ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: weight
Date: Mar 22, 2008
Just weighed N46007 and the result is 1630. arm was 109. ________________________________________________________________________________
Date: Mar 22, 2008
From: Larry Rosen <LarryRosen(at)comcast.net>
Subject: Re: weight
Dave, nice job would you add some details. Wheel fairings paint interior engine choice prop choice etc. Also you should submit this info to the RV weight and balance database <http://www.rvproject.com/wab/> Larry David McNeill wrote: > > Just weighed N46007 and the result is 1630. arm was 109. > > * > > > * ________________________________________________________________________________
Date: Mar 22, 2008
From: rv10builder <rv10builder(at)bellsouth.net>
Subject: N104BS First Flight
After 3 years and 3 months of building, kit serial number 40308 flew at 08:48 in the morning on Saturday March 22nd as RV-10 N104BS. The flight lasted 34 minutes with the only squawks being a audio problem resolved by re-seating the audio panel and a non-reporting CHT probe. She may not look pretty but flies great! I owe a special thanks to Dan Masys (N104LD) for serving as my tireless technical counselor and flight advisor. His help has been invaluable the entire project. Also thanks to you Tim Olson for the information you supply to this community! Brian Sutherland #40308/ N104BS Nashville, TN ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: weight
Date: Mar 22, 2008
Wheel pants and fairings included, no paint yet but will weigh again after paint (Matterhorn white Jetglo and Maroon trim. Engine is IO540D4A5 from Vans, Hartzell blended prop Seats are ultra leather on the astronaut couch green. Four point inertial belts: two are back of the Boeing style and two are flight deck rotary buckles. Dual Chelton displays, SL30, G327, Digiflite VSGV (switch able between Chelton, GRT or stand alone). GRT EIS 6000, PM6000 intercom. GRT Sport EFIS with moving map for backup and the primary XM weather display. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Larry Rosen Sent: Saturday, March 22, 2008 3:02 PM Subject: Re: RV10-List: weight Dave, nice job would you add some details. Wheel fairings paint interior engine choice prop choice etc. Also you should submit this info to the RV weight and balance database <http://www.rvproject.com/wab/> Larry David McNeill wrote: > > Just weighed N46007 and the result is 1630. arm was 109. > > * > > > * ________________________________________________________________________________
Date: Mar 22, 2008
From: "Kelly McMullen" <apilot2(at)gmail.com>
Subject: Re: weight
Any thoughts as to the wide range of c.g.s shown on <http://www.rvproject.com/wab/> and where yours came out? On Sat, Mar 22, 2008 at 8:07 PM, David McNeill wrote: > > Wheel pants and fairings included, no paint yet but will weigh again after > paint (Matterhorn white Jetglo and Maroon trim. > > Engine is IO540D4A5 from Vans, Hartzell blended prop > > Seats are ultra leather on the astronaut couch green. Four point inertial > belts: two are back of the Boeing style and two are flight deck rotary > buckles. > > Dual Chelton displays, SL30, G327, Digiflite VSGV (switch able between > Chelton, GRT or stand alone). GRT EIS 6000, PM6000 intercom. GRT Sport EFIS > with moving map for backup and the primary XM weather display. > > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Larry Rosen > Sent: Saturday, March 22, 2008 3:02 PM > To: rv10-list(at)matronics.com > Subject: Re: RV10-List: weight > > > Dave, nice job > would you add some details. > Wheel fairings > paint > interior > engine choice > prop choice > etc. > > Also you should submit this info to the RV weight and balance database > <http://www.rvproject.com/wab/> > > Larry > > David McNeill wrote: > > > > Just weighed N46007 and the result is 1630. arm was 109. > > > > * > > > > > > * > > ________________________________________________________________________________
From: "Chris and Susie McGough" <VHMUM(at)bigpond.com>
Subject: Paint VH-ICY
Date: Mar 23, 2008
Home paint booth VH-ICY and my boy ________________________________________________________________________________
From: "Chris" <toaster73(at)embarqmail.com>
Subject: Re: heated pitot to plastic tube connector
Date: Mar 22, 2008
Pascal Here is a setup I copied for my salvaged cessna heated probe. I just have the total not the total and static as is shown. The nylon part I used was PN 266N04X04 from spruce. http://bmnellis.com/images/Wings/Dcp01628.jpg Chris Lucas #40072 ----- Original Message ----- From: Pascal To: rv10-list(at)matronics.com Sent: Saturday, March 22, 2008 12:41 AM Subject: Re: RV10-List: heated pitot to plastic tube connector thanks John, what connector/connection/adaptor would I use to connect the copper connector from the pitot tube to this tubing? Thanks! Pascal ----- Original Message ----- From: John W. Cox To: rv10-list(at)matronics.com Sent: Friday, March 21, 2008 7:00 PM Subject: RE: RV10-List: heated pitot to plastic tube connector Tygon F4040-A Fuel and Lubricant tubing comes to mind. We use it on the turbine engines near a fuel transfer point with extreme heat near the exhaust stacks. Heat resistance is important but so is compatibility with cleaning solvents and hydrocarbons. YMMV. John ------------------------------------------------------------------------- --- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Pascal Sent: Friday, March 21, 2008 5:44 PM To: rv10-list(at)matronics.com Subject: RV10-List: heated pitot to plastic tube connector Looked at archives and see questions on this but not the specific adaptor I'll need for the heated pitot tube copper connector to the plastic tubing I plan to use (instead of the aluminum). anyone know what I need to make this connection happen? Thanks! Pascal http://www.matronics.com/Navigator?RV10-Listhttp://forums.matronics.comht tp://www.matronics.com/contribution ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: weight
Date: Mar 22, 2008
The only explanation I have is that the front seats were aft; secondly some are using different datum. I would expect that the empty weight and arm would come out near the forward limit which is 107.84 to my understanding; aft limit is 116.24 using the datum in the instructions; hence my empty arm is 109.13. The forward seats are adjustable forward by at least six inches. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner- rv10-list-server(at)matronics.com] On Behalf Of Kelly McMullen Sent: Saturday, March 22, 2008 5:44 PM Subject: Re: RV10-List: weight Any thoughts as to the wide range of c.g.s shown on <http://www.rvproject.com/wab/> and where yours came out? On Sat, Mar 22, 2008 at 8:07 PM, David McNeill wrote: > > Wheel pants and fairings included, no paint yet but will weigh again after > paint (Matterhorn white Jetglo and Maroon trim. > > Engine is IO540D4A5 from Vans, Hartzell blended prop > > Seats are ultra leather on the astronaut couch green. Four point inertial > belts: two are back of the Boeing style and two are flight deck rotary > buckles. > > Dual Chelton displays, SL30, G327, Digiflite VSGV (switch able between > Chelton, GRT or stand alone). GRT EIS 6000, PM6000 intercom. GRT Sport EFIS > with moving map for backup and the primary XM weather display. > > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Larry Rosen > Sent: Saturday, March 22, 2008 3:02 PM > To: rv10-list(at)matronics.com > Subject: Re: RV10-List: weight > > > Dave, nice job > would you add some details. > Wheel fairings > paint > interior > engine choice > prop choice > etc. > > Also you should submit this info to the RV weight and balance database > <http://www.rvproject.com/wab/> > > Larry > > David McNeill wrote: > > > > Just weighed N46007 and the result is 1630. arm was 109. > > > > * > > > > > > * > > ________________________________________________________________________________
From: "Rene" <rene(at)felker.com>
Subject: N104BS First Flight
Date: Mar 22, 2008
Congrats. Rene' 801-721-6080 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of rv10builder Sent: Saturday, March 22, 2008 4:31 PM Subject: RV10-List: N104BS First Flight After 3 years and 3 months of building, kit serial number 40308 flew at 08:48 in the morning on Saturday March 22nd as RV-10 N104BS. The flight lasted 34 minutes with the only squawks being a audio problem resolved by re-seating the audio panel and a non-reporting CHT probe. She may not look pretty but flies great! I owe a special thanks to Dan Masys (N104LD) for serving as my tireless technical counselor and flight advisor. His help has been invaluable the entire project. Also thanks to you Tim Olson for the information you supply to this community! Brian Sutherland #40308/ N104BS Nashville, TN ________________________________________________________________________________
Date: Mar 22, 2008
From: "bruce breckenridge" <bbreckenridge(at)gmail.com>
Subject: Re: N104BS First Flight
Right on! Most excellent! On Sat, Mar 22, 2008 at 7:39 PM, Rene wrote: > > Congrats. > > Rene' > 801-721-6080 > > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of rv10builder > Sent: Saturday, March 22, 2008 4:31 PM > To: rv10-list(at)matronics.com > Subject: RV10-List: N104BS First Flight > > After 3 years and 3 months of building, kit serial number 40308 flew at > 08:48 in the morning on Saturday March 22nd as RV-10 N104BS. The flight > lasted 34 minutes with the only squawks being a audio problem resolved > by re-seating the audio panel and a non-reporting CHT probe. She may > not look pretty but flies great! I owe a special thanks to Dan Masys > (N104LD) for serving as my tireless technical counselor and flight > advisor. His help has been invaluable the entire project. Also thanks > to you Tim Olson for the information you supply to this community! > > Brian Sutherland > #40308/ N104BS > Nashville, TN > > ________________________________________________________________________________
Subject: weight
Date: Mar 22, 2008
From: "Robin Marks" <robin1(at)mrmoisture.com>
Way to go David! Do you have any photos of your seatbelt arrangement? I have to make a belt choice real soon. Since you are at it a Panel shout would be cool too. Robin ________________________________________________________________________________
Date: Mar 22, 2008
From: "Chase Snodgrass" <airplanedriver(at)gmail.com>
Subject: Re: Fuel pressure problems
Agreed. Yawing the airplane will send the fuel to the same side of the tank as the ball. In a coordinated turn the fuel does not move (much). Chase Snodgrass Presidio, TX http://flybigbend.com Simultaneous RV-10 twins early stage On Fri, Mar 21, 2008 at 8:53 PM, John Ackerman wrote: > Could somebody please explain why a coordinated turn would make any > difference here? > I once flew with a well regarded instructor in his personal Glasair, > (different airplane, David ) and got really tired of holding aileron to > compensate for unequal lateral weight distribution. His solution was a steep > turn toward the light wing. I did so just to avoid an argument, but it > predictably did no good. This looks like the same idea to me. > No flame war intended, I'm just wondering what I'm missing... > John Ackerman 40458 > > > ...however it would still be possible to vent after a turn that immersed the > internal tube end near the outboard edge. I have seen fuel venting in my > Glastar in a moderate turn after takeoff with all tanks to the filler neck. > > > RV10-List Email Forum - > browse > Search & Download, 7-Day Browse, Chat, FAQ, > more: > http://www.matronics.com/Navigator?RV10-List > - MATRONICS WEB FORUMS - > Forums! > http://forums.matronics.com > - List Contribution Web Site - > -Matt Dralle, List Admin. > http://www.matronics.com/contribution > > ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: weight
Date: Mar 22, 2008
Will send a couple of pics tomorrow, the computer that contains the current ones is on its way to be repaired. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Robin Marks Sent: Saturday, March 22, 2008 8:54 PM Subject: RE: RV10-List: weight Way to go David! Do you have any photos of your seatbelt arrangement? I have to make a belt choice real soon. Since you are at it a Panel shout would be cool too. Robin ________________________________________________________________________________
Date: Mar 22, 2008
From: Shawn Moon <moons1999(at)yahoo.com>
Subject: Re: RV10 model
Wayne, I have had no personal experience with this place, but my wife tells me that there is a place at Mecham that does them. One of the test pilots she works with really likes their work and goes there often. I don't know what the name of the place is, but it is next door to Air Source One pilot supplies. It's off Main street in Fort Worth, right across from the airport. Nice thing about them would be that you can walk in the front door and smack them around if they don't deliver. :) --Shawn 40366 - Wings ----- Original Message ---- From: Wayne Edgerton <wayne.e(at)grandecom.net> Sent: Saturday, March 22, 2008 6:36:59 AM Subject: RV10-List: RV10 model I've recently had a bad experience that I thought I would share with you so maybe you wont experience the same thing. Back in October of last year I ordered 3 plane models of my plane to be made, long story why 3, from Griffin Aerospace Models www.griffinaerospace.com and had to pay for them up front, which I didn't mind doing. They told me that I should hopefully have them by Xmas, which was what I wanted. Come Xmas time they said there had been some delays because of XYZ but should be here the end of Jan but if not for sure first week of Feb. On the third week of Feb I e-mailed them asking what the hold up was on the models. I also called and left them a voice mail with the same question, they never answer their phone, I received no response back from them. On march 9th I wrote them an e-mail, and called and left a voice mail, saying that it had been 5 months since I ordered the models and I needed them to respond and let me know when I could expect delivery of the models and if they didn't respond I would have Master Card reverse the charge for the models. I've never heard back from them and I have now reversed the charges for the models. They never even responded back to Master card on the reversing either. I know that Tim had good luck, I think, with them but they definitely are not on top of their game now. If anyone is considering ordering a model of their plane I would suggest looking elsewhere other that Griffin, based on my experience. Has any of you had good luck with another model maker? Wayne Edgerton N602WT Looking for last minute shopping deals? ________________________________________________________________________________
From: "Wayne Edgerton" <wayne.e(at)grandecom.net>
Subject: Re: N104BS First Flight
Date: Mar 23, 2008
Congratulations Brian on your first flight. That's really a great feeling after all that time banging away building. Now comes the part of sorting everything out and learning all your systems. I've been flying since June of last year and I'm still learning new things, so the process doesn't stop with your first flight, but it gets a little more fun with it. Wayne Edgerton N602WT ________________________________________________________________________________
Subject: Re: New Builder - Tools
From: "Lew Gallagher" <lewgall(at)charter.net>
Date: Mar 23, 2008
Hey Doug, The guys here have been very helpful, but from observation and my own experience, they've neglected the very first "tool" ... these things apparently can NOT be built without a digital camera! Also, what would be really helpful would be a list of all the acronyms ... IMHO (in my humble opinion). I still haven't figured out some of them! And as a non-pilot, you wouldn't believe the headaches I get trying to decipher all the avionics, mechanics, navigation, communication, etc. abbreviations. As with any new body of knowledge, I'm just immersing myself in it and waiting for it to "osmose". This is a great resource, I check it every day. Thanks to all. Later, - Lew -------- non-pilot crazy about building NOW OFICIALLY BUILDER #40549 doors almost finished, pants on, WHEW! Read this topic online here: http://forums.matronics.com/viewtopic.php?p=171912#171912 ________________________________________________________________________________
From: "Rene Felker" <rene(at)felker.com>
Subject: Re: New Builder - Tools
Date: Mar 23, 2008
Speaking of digital tools. A digital/electronic level and laser line. Got mine at home depot..... Rene' Felker RV-10 N423CF Flying 801-721-6080 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Lew Gallagher Sent: Sunday, March 23, 2008 7:12 AM Subject: RV10-List: Re: New Builder - Tools Hey Doug, The guys here have been very helpful, but from observation and my own experience, they've neglected the very first "tool" ... these things apparently can NOT be built without a digital camera! Also, what would be really helpful would be a list of all the acronyms ... IMHO (in my humble opinion). I still haven't figured out some of them! And as a non-pilot, you wouldn't believe the headaches I get trying to decipher all the avionics, mechanics, navigation, communication, etc. abbreviations. As with any new body of knowledge, I'm just immersing myself in it and waiting for it to "osmose". This is a great resource, I check it every day. Thanks to all. Later, - Lew -------- non-pilot crazy about building NOW OFICIALLY BUILDER #40549 doors almost finished, pants on, WHEW! Read this topic online here: http://forums.matronics.com/viewtopic.php?p=171912#171912 ________________________________________________________________________________
Subject: Re: New Builder - Tools
From: "Lenny Iszak" <lenard(at)rapiddecision.com>
Date: Mar 23, 2008
Doug, I picked up the coolest little tool a couple of days ago. I was deburring holes with a larger drill bit, spinning it by hand. I got a slight carpal tunnel, and my hand started to get numb very fast. Went to Lowe's and picked up this Dremel Driver. It's small, fits in your hand, the max rpm in 300, and the trigger is very controllable. You just have to use a drill bit with a hex shank. Check out the attached picture. Bought my toolkit from Isham (planetools) because it included the pneumatic squeezer and the DRDT-2. I have this big grin on my face every time I use the dimpler :) I also picked up a hand squeezer from Avery. It's more accurate and has more control than the pneumatic one. I bought some little stuff from different suppliers and so far Avery has been the fastest to ship my order. This forum had been invaluable in researching the tools I needed. Thanks everyone! -------- Regards, Lenny #40803 Rudder almost done Read this topic online here: http://forums.matronics.com/viewtopic.php?p=171946#171946 Attachments: http://forums.matronics.com//files/dremel_driver_100.jpg ________________________________________________________________________________
From: "Roger Standley" <taildragon(at)msn.com>
Subject: Final Wing Attach Bolts
Date: Mar 23, 2008
=0AI am just about ready to final install the wings and was trying the wing attach bolts. They sure are tight! The threaded portion just fits but the unthreaded portion wants to bind. Is this the way it is s upposed to be? =0A=0AWhat have others done? The instructions say to use a little oil. So do I just oil them up and drive them in with a wooden hammer?=0A=0ARoger=0A40291=0A=0A=0A=0A ________________________________________________________________________________
From: "Rene Felker" <rene(at)felker.com>
Subject: Final Wing Attach Bolts
Date: Mar 23, 2008
Yes, they are very tight. Once you get couple in, it gets a little easier. A trick my brother-in-law showed me was to just use the flat set on the rivet gun to drive them in. Back the pressure of so that they are being driven very slowly. You can put a thin piece of wood or other material between the gun and the bolt to cushion the hits. Rene' Felker RV-10 N423CF Flying 801-721-6080 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Roger Standley Sent: Sunday, March 23, 2008 9:22 AM Subject: RV10-List: Final Wing Attach Bolts I am just about ready to final install the wings and was trying the wing attach bolts. They sure are tight! The threaded portion just fits but the unthreaded portion wants to bind. Is this the way it is supposed to be? What have others done? The instructions say to use a little oil. So do I just oil them up and drive them in with a wooden hammer? Roger 40291 ________________________________________________________________________________
From: "Rene Felker" <rene(at)felker.com>
Subject: Heavy Wing and Trim
Date: Mar 23, 2008
Well, I have about 7 hours on the airplane and have sorted out the heavy wing and elevator trim. For the elevator time, it looks like it was just me, I was not expecting that much nose down trim. I checked the rigging and I am now comfortable with it. Over the next week or so, I will be adding weight, simulating co-pilot and passengers and that will be the proof that it is right. The heavy left wing had me a little concerned. I flew a couple of times and re-rigged the ailerons. It seemed to be getting better, but not consistent. So I started back to making sure everything was lined up. Measured angels of wing tips, ailerons and flaps....oh flaps. My right flap was not all the way up in the reflex position! I noted that I could pull up on it and it came up into position..so I did that and went flying..problem fixed. The root cause is that I was having some contact between the flap and fuselage. So I got the file out and took a little more off the flap and got it to more easily move in to position. Adjusted the linkage and it looks like it is fixed. Flew fine yesterday. Got four hops in yesterday working on the flaps and trim. Beautiful day in Utah, looks like another good one today. I think I will finish up my work and head to the airport. Rene' Felker RV-10 N423CF Flying 801-721-6080 ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: Emailing: IMG_0013 (2), IMG_0014 (2), IMG_0015 (2), IMG_0016
(2), IMG_0011 (2), IMG_0012 (2)
Date: Mar 23, 2008
as requested by Robin Marks The message is ready to be sent with the following file or link attachments: IMG_0013 (2) IMG_0014 (2) IMG_0015 (2) IMG_0016 (2) IMG_0011 (2) IMG_0012 (2) ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: Final Wing Attach Bolts
Date: Mar 23, 2008
Use lps2 or lps3 for lube, oil will be too thick. The hole is about .0015 larger than the bolt. Another possibility is freeze the bolts and install when much colder than the spar. Just be sure that they are in as required as they will have to be driven out if necessary. _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Rene Felker Sent: Sunday, March 23, 2008 8:44 AM Subject: RE: RV10-List: Final Wing Attach Bolts Yes, they are very tight. Once you get couple in, it gets a little easier. A trick my brother-in-law showed me was to just use the flat set on the rivet gun to drive them in. Back the pressure of so that they are being driven very slowly. You can put a thin piece of wood or other material between the gun and the bolt to cushion the hits. Rene' Felker RV-10 N423CF Flying 801-721-6080 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Roger Standley Sent: Sunday, March 23, 2008 9:22 AM Subject: RV10-List: Final Wing Attach Bolts I am just about ready to final install the wings and was trying the wing attach bolts. They sure are tight! The threaded portion just fits but the unthreaded portion wants to bind. Is this the way it is supposed to be? What have others done? The instructions say to use a little oil. So do I just oil them up and drive them in with a wooden hammer? Roger 40291 http://www.matronics.com/contribution ________________________________________________________________________________
From: "gary" <speckter(at)comcast.net>
Subject: Final Wing Attach Bolts
Date: Mar 23, 2008
Yes they are tight, but I drove them in with a dead blow hammer and a block of wood to prevent damage to the head. I think the key is Lubrication on the shank and a big enough hammer and sufficient protection for the bolts. Gary 40274 DAR inspection scheduled _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Roger Standley Sent: Sunday, March 23, 2008 11:22 AM Subject: RV10-List: Final Wing Attach Bolts I am just about ready to final install the wings and was trying the wing attach bolts. They sure are tight! The threaded portion just fits but the unthreaded portion wants to bind. Is this the way it is supposed to be? What have others done? The instructions say to use a little oil. So do I just oil them up and drive them in with a wooden hammer? Roger 40291 ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: Final Wing Attach Bolts
Date: Mar 23, 2008
One other thing: install the wing by pinning in place with two of the ACE bolts then start the close tolerance stuff. Freezing should be very easy. I have used that trick on other interference fit items. I did not think of it for this but it will work fine. _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of David McNeill Sent: Sunday, March 23, 2008 10:20 AM Subject: RE: RV10-List: Final Wing Attach Bolts Use lps2 or lps3 for lube, oil will be too thick. The hole is about .0015 larger than the bolt. Another possibility is freeze the bolts and install when much colder than the spar. Just be sure that they are in as required as they will have to be driven out if necessary. _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Rene Felker Sent: Sunday, March 23, 2008 8:44 AM Subject: RE: RV10-List: Final Wing Attach Bolts Yes, they are very tight. Once you get couple in, it gets a little easier. A trick my brother-in-law showed me was to just use the flat set on the rivet gun to drive them in. Back the pressure of so that they are being driven very slowly. You can put a thin piece of wood or other material between the gun and the bolt to cushion the hits. Rene' Felker RV-10 N423CF Flying 801-721-6080 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Roger Standley Sent: Sunday, March 23, 2008 9:22 AM Subject: RV10-List: Final Wing Attach Bolts I am just about ready to final install the wings and was trying the wing attach bolts. They sure are tight! The threaded portion just fits but the unthreaded portion wants to bind. Is this the way it is supposed to be? What have others done? The instructions say to use a little oil. So do I just oil them up and drive them in with a wooden hammer? Roger 40291 http://www.matronics.com/contribution ________________________________________________________________________________
Date: Mar 23, 2008
From: davidbf(at)centurytel.net
Subject: partners?
I have a flying 6 and am contemplating building a 10 but the only way I could justify if to my wife is if I somehow had partners in ownership. I'm honestly not comfortable with partnerships in anything but I suppose if its drawn up right and everyone agrees I think it could work out for everyone. I would like to keep my 6 but have a four place to use when desired. My question is if there are any FAA legalities that would not allow this or a flying club of sorts with an experimental or if there are insurance issues. Is anyone aware if this is a go or no-go possibility? Dave Ford RV6 N516D Cadillac, MI ________________________________________________________________________________
Date: Mar 23, 2008
From: linn Walters <pitts_pilot(at)bellsouth.net>
Subject: Re: partners?
Log onto AOPA and look for their partnership agreement ...... and modify as you and the partner see fit. Like you, I've never had a partner but will start with the AOPA guidelines if I ever do. Linn davidbf(at)centurytel.net wrote: > >I have a flying 6 and am contemplating building a 10 but the only way I could >justify if to my wife is if I somehow had partners in ownership. I'm honestly >not comfortable with partnerships in anything but I suppose if its drawn up >right and everyone agrees I think it could work out for everyone. I would like >to keep my 6 but have a four place to use when desired. My question is if there >are any FAA legalities that would not allow this or a flying club of sorts with >an experimental or if there are insurance issues. Is anyone aware if this is a >go or no-go possibility? > >Dave Ford >RV6 N516D >Cadillac, MI > > > > ________________________________________________________________________________
From: "John Lenhardt" <av8or(at)cox.net>
Subject: Re: partners?
Date: Mar 23, 2008
The only drawback is the partnership can not be "the builder." One person will have to be listed in the FAA paperwork as the official builder. That's the person who will have the liability too. John Lenhardt #40626 ----- Original Message ----- From: davidbf(at)centurytel.net To: rv10-list(at)matronics.com Sent: Sunday, March 23, 2008 3:10 PM Subject: RV10-List: partners? I have a flying 6 and am contemplating building a 10 but the only way I could justify if to my wife is if I somehow had partners in ownership. I'm honestly not comfortable with partnerships in anything but I suppose if its drawn up right and everyone agrees I think it could work out for everyone. I would like to keep my 6 but have a four place to use when desired. My question is if there are any FAA legalities that would not allow this or a flying club of sorts with an experimental or if there are insurance issues. Is anyone aware if this is a go or no-go possibility? Dave Ford RV6 N516D Cadillac, MI ________________________________________________________________________________
Date: Mar 23, 2008
Subject: Re: Mogas / Avgas Trivia
From: Dj Merrill <deej(at)deej.net>
<http://www.snopes.com/inboxer/household/gastips.asp> <http://www.snopes.com/politics/gasoline/saudigas.asp> fyi, -Dj ________________________________________________________________________________
Subject: Nose Gear Axle Spacer
Date: Mar 24, 2008
From: "Dawson-Townsend,Timothy" <tdawson-townsend(at)aurora.aero>
For the folks who are flying: How about an update on the nose gear axle spacers? Are installations with the "new" aluminum spacers working well as designed, or are supplemental measures to ensure the spacers can't rotate still warranted? Inquiring minds want to know . . . TDT Tim Dawson-Townsend 40025 wiring up the engine . . . tdt(at)aurora.aero 617-500-4812 (office) 617-905-4800 (mobile) ________________________________________________________________________________
Date: Mar 24, 2008
From: David Hertner <effectus(at)rogers.com>
Subject: Help With SolidWorks
Hi Everyone, Does anyone out there have experience with SolidWorks? I am stuck and I need someone to walk me through. I also need to know who came up with the tire change lifting chassis that you lift with the floor jack. Dave Hertner ________________________________________________________________________________
From: "Doug and Lynn Stone" <dlystone(at)cox.net>
Subject: N263DL First Flight
Date: Mar 24, 2008
You're all by yourself, sitting at the end of the runway, and for a few seconds a flicker of doubt passes through your mind. Years have passed since you first dreamed of this moment, and now it is time. One last look at the gauges and in goes the throttle. Surely the rest of your life will never be the same!! N263DL took to the skies over Bentonville, Arkansas this morning and I now know that feeling that drives the "RV grin". Still have lots of finish work to do but this is one sweet flying machine. Thanks to all of you who have spent many hours documenting your builds, especially Tim Olson. You made my life so much easier. Doug Stone N263DL Flying Builder #40263 ________________________________________________________________________________
From: "Gerry Filby" <gerf(at)gerf.com>
Subject: N263DL First Flight
Date: Mar 24, 2008
Sweet :) Well done. g _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Doug and Lynn Stone Sent: Monday, March 24, 2008 1:34 PM Subject: RV10-List: N263DL First Flight You're all by yourself, sitting at the end of the runway, and for a few seconds a flicker of doubt passes through your mind. Years have passed since you first dreamed of this moment, and now it is time. One last look at the gauges and in goes the throttle. Surely the rest of your life will never be the same!! N263DL took to the skies over Bentonville, Arkansas this morning and I now know that feeling that drives the "RV grin". Still have lots of finish work to do but this is one sweet flying machine. Thanks to all of you who have spent many hours documenting your builds, especially Tim Olson. You made my life so much easier. Doug Stone N263DL Flying Builder #40263 ________________________________________________________________________________
Date: Mar 24, 2008
From: "Fred Williams, M.D." <drfred(at)suddenlinkmail.com>
Subject: Re: N263DL First Flight
How cool. Congrats. Dr Fred. 40515 still a "builder" ________________________________________________________________________________
Subject: N263DL First Flight
Date: Mar 24, 2008
From: "John W. Cox" <johnwcox(at)pacificnw.com>
Doug & Lynn - Indeed, Congratulations and here is to your smooth and uneventfully safe fly-off of your Phase One. I whole-heartedly endorse as well, your thanks to Tim Olson who shared with Everyone the process, the review, the decisions, the reasoning and the shear joy of flying the Best Model RV ever conceived. You are all an inspiration to those of us who follow and learn by your superior examples. And Yes, the second generation of RV-10 builders is emerging. I look forward to reports from Dan Benua, Ed Hayden, Rob Hickman, Deems Davis and scores of others on the flight characteristics beyond their Phase One approvals as well as those who are looking forward to the 2008 Safe Flying Season. John Cox Builder N49CX #40600 ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Doug and Lynn Stone Sent: Monday, March 24, 2008 1:34 PM Subject: RV10-List: N263DL First Flight You're all by yourself, sitting at the end of the runway, and for a few seconds a flicker of doubt passes through your mind. Years have passed since you first dreamed of this moment, and now it is time. One last look at the gauges and in goes the throttle. Surely the rest of your life will never be the same!! N263DL took to the skies over Bentonville, Arkansas this morning and I now know that feeling that drives the "RV grin". Still have lots of finish work to do but this is one sweet flying machine. Thanks to all of you who have spent many hours documenting your builds, especially Tim Olson. You made my life so much easier. Doug Stone N263DL Flying Builder #40263 ________________________________________________________________________________
From: "Rick Barnes" <rickbarnes(at)highlanddental.com>
Date: Mar 24, 2008
Subject: N104BS First Flight
Congrats. I'll bet looking back 3 years and 3 months seems a lot shorter time than we who are looking ahead 3years and 3 months. Rick -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of rv10builder Sent: Saturday, March 22, 2008 4:31 PM Subject: RV10-List: N104BS First Flight After 3 years and 3 months of building, kit serial number 40308 flew at 08:48 in the morning on Saturday March 22nd as RV-10 N104BS. The flight lasted 34 minutes with the only squawks being a audio problem resolved by re-seating the audio panel and a non-reporting CHT probe. She may not look pretty but flies great! I owe a special thanks to Dan Masys (N104LD) for serving as my tireless technical counselor and flight advisor. His help has been invaluable the entire project. Also thanks to you Tim Olson for the information you supply to this community! Brian Sutherland #40308/ N104BS Nashville, TN ________________________________________________________________________________
From: "Rene Felker" <rene(at)felker.com>
Subject: N263DL First Flight
Date: Mar 24, 2008
Congrats...I still have the smile on my face after three weeks.. Rene' Felker RV-10 N423CF Flying 801-721-6080 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Doug and Lynn Stone Sent: Monday, March 24, 2008 2:34 PM Subject: RV10-List: N263DL First Flight You're all by yourself, sitting at the end of the runway, and for a few seconds a flicker of doubt passes through your mind. Years have passed since you first dreamed of this moment, and now it is time. One last look at the gauges and in goes the throttle. Surely the rest of your life will never be the same!! N263DL took to the skies over Bentonville, Arkansas this morning and I now know that feeling that drives the "RV grin". Still have lots of finish work to do but this is one sweet flying machine. Thanks to all of you who have spent many hours documenting your builds, especially Tim Olson. You made my life so much easier. Doug Stone N263DL Flying Builder #40263 ________________________________________________________________________________
Subject: Re: counter sinking canopy holes
From: "Lew Gallagher" <lewgall(at)charter.net>
Date: Mar 24, 2008
Hey Eric(5) and Thane(6), How about emailing me your email address so I can keep you posted, confirm address, etc. We're still waiting for the seatbelts, so I may send the countersink on to those who already have theirs, then get it back at the end of the line. This "traveling tool" thing works so fast, we weren't ready for it so soon! Later, - Lew -------- non-pilot crazy about building NOW OFICIALLY BUILDER #40549 doors almost finished, pants on, WHEW! Read this topic online here: http://forums.matronics.com/viewtopic.php?p=172365#172365 ________________________________________________________________________________
From: "Byron Gillespie" <bgill1(at)charter.net>
Subject: Help With SolidWorks
Date: Mar 24, 2008
Dave: What type of help are you looking for? I have limited experience but have several engineers that work for me that are pretty good - at least in our area. You can contact me off list at bgill1'at'charter'dot'net. Byron N253RV assigned - maybe this year... -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of David Hertner Sent: Monday, March 24, 2008 11:02 AM Subject: RV10-List: Help With SolidWorks Hi Everyone, Does anyone out there have experience with SolidWorks? I am stuck and I need someone to walk me through. I also need to know who came up with the tire change lifting chassis that you lift with the floor jack. Dave Hertner ________________________________________________________________________________
Subject: axle extension group buy-revisited (rivethead aero product)
From: "tomhanaway" <tomhanaway(at)comcast.net>
Date: Mar 24, 2008
Can anyone confirm that the Rivethead Aero axle extension product accomplishes the same fix as was handled by Tim Olson's group buy last year. See link: http://www.rivethead-aero.com P.S. I'm aware of the difficulty some have had with ordering but my luck's holding so far. TIA, Tom H. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=172370#172370 ________________________________________________________________________________
Date: Mar 24, 2008
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Re: axle extension group buy-revisited (rivethead aero product)
Tom, There is only one builder I'm aware of that if flying with these (Rivethead) installed, and to the best of my knowledge he's had no problems. He only monitors the list infrequently and isn't a responder. I have a set installed, http://deemsrv10.com/album/Sec%2048%20Gear%20Leg%20&%20Wheel%20Fairings/slides/DSC04681.html because They eliminate the failure point between the nut and the extender by machining both parts from a single billet. Additionally the 'keeper' on the end helps keep the pant and the extender 'synched'. from what I've gathered (mostly ad-hoc) those that have experienced problems had been operating at least partly from strips where the surface was 'uneven'. If that's a part of your plan, I would consider these or something similar a 'must'. Deems Davis # 406 'Its all done....Its just not put together' http://deemsrv10.com/ tomhanaway wrote: > > Can anyone confirm that the Rivethead Aero axle extension product accomplishes the same fix as was handled by Tim Olson's group buy last year. > > > ________________________________________________________________________________
Date: Mar 24, 2008
From: David Hertner <effectus(at)rogers.com>
Subject: Re: axle extension group buy-revisited (rivethead aero product)
Tom, I have carried on Tim's design and have the product available through Mike at Cleaveland Tools. The price is competitive with the price charged through the Tim's group buy. Dave Hertner tomhanaway wrote: > > Can anyone confirm that the Rivethead Aero axle extension product accomplishes the same fix as was handled by Tim Olson's group buy last year. > > See link: > > http://www.rivethead-aero.com > > P.S. I'm aware of the difficulty some have had with ordering but my luck's holding so far. > > TIA, > Tom H. > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=172370#172370 > > > > > > > > > > > ________________________________________________________________________________
Date: Mar 24, 2008
From: Aaron Gleixner <aarongleixner(at)sbcglobal.net>
Subject: Digiflight II autopilot wiring
I am wiring my Digiflight IIVSGV in my RV-10 using the standard installation for pitch and roll. In the wiring diagram, there is the option of installing a jumper to reverse one of the servos, and the option to swap two wires to change the direction of the other. For those who have already completed and tried this installation, is the jumper and/or wire swap required for the standard RV-10 installation to get the proper servo direction? I would rather do this now, rather than learn the hard way later. Aaron ________________________________________________________________________________
Subject: Re: Help With SolidWorks
From: "geoff Combs" <g.combs58(at)yahoo.com>
Date: Mar 24, 2008
Dave give me a call at the office. We use solidworks everyday. Here is my # 614-834-5227. Geoff -------- Build QB RV-10 N829GW Read this topic online here: http://forums.matronics.com/viewtopic.php?p=172401#172401 ________________________________________________________________________________
From: Jesse Saint <jesse(at)saintaviation.com>
Subject: Re: Digiflight II autopilot wiring
Date: Mar 24, 2008
With the pitch reverse jumper connected it works in the right direction in all of the -10's I have worked on. I have never changed the direction of the aileron servo either, mostly using Stein's harness and a couple now from Approach Fast Stack. Either way, you can check it on the ground before you ever take it up. Just activate the autopilot and dial in a vertical speed and you will see the stick more one way or the other. The same can be done for the roll servo by dialing in a heading to the right or left of what it starts at. Jesse Saint Saint Aviation, Inc. jesse(at)saintaviation.com Cell: 352-427-0285 Fax: 815-377-3694 On Mar 24, 2008, at 7:45 PM, Aaron Gleixner wrote: > I am wiring my Digiflight IIVSGV in my RV-10 using the standard > installation for pitch and roll. In the wiring diagram, there is > the option of installing a jumper to reverse one of the servos, and > the option to swap two wires to change the direction of the other. > For those who have already completed and tried this installation, is > the jumper and/or wire swap required for the standard RV-10 > installation to get the proper servo direction? I would rather do > this now, rather than learn the hard way later. > > Aaron > > ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: Digiflight II autopilot wiring
Date: Mar 24, 2008
Install the pitch reverse loop with a colored wire and if the reverse is needed snip the wire. _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Jesse Saint Sent: Monday, March 24, 2008 7:21 PM Subject: Re: RV10-List: Digiflight II autopilot wiring With the pitch reverse jumper connected it works in the right direction in all of the -10's I have worked on. I have never changed the direction of the aileron servo either, mostly using Stein's harness and a couple now from Approach Fast Stack. Either way, you can check it on the ground before you ever take it up. Just activate the autopilot and dial in a vertical speed and you will see the stick more one way or the other. The same can be done for the roll servo by dialing in a heading to the right or left of what it starts at. Jesse Saint Saint Aviation, Inc. jesse(at)saintaviation.com Cell: 352-427-0285 Fax: 815-377-3694 On Mar 24, 2008, at 7:45 PM, Aaron Gleixner wrote: I am wiring my Digiflight IIVSGV in my RV-10 using the standard installation for pitch and roll. In the wiring diagram, there is the option of installing a jumper to reverse one of the servos, and the option to swap two wires to change the direction of the other. For those who have already completed and tried this installation, is the jumper and/or wire swap required for the standard RV-10 installation to get the proper servo direction? I would rather do this now, rather than learn the hard way later. Aaron href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com /Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/contri bution ________________________________________________________________________________
Date: Mar 24, 2008
From: "sam(at)fr8dog.net" <sam.marlow(at)adelphia.net>
Subject: Re: Digiflight II autopilot wiring
Mine worked on the first try, just as the schematic shows. Sam ---- Aaron Gleixner wrote: ============ I am wiring my Digiflight IIVSGV in my RV-10 using the standard installation for pitch and roll. In the wiring diagram, there is the option of installing a jumper to reverse one of the servos, and the option to swap two wires to change the direction of the other. For those who have already completed and tried this installation, is the jumper and/or wire swap required for the standard RV-10 installation to get the proper servo direction? I would rather do this now, rather than learn the hard way later. Aaron ________________________________________________________________________________
Date: Mar 25, 2008
From: David Hertner <effectus(at)rogers.com>
Subject: Re: Help With SolidWorks
Geoff, Thanks for the quick reply but Byron Gillespie beat you to the punch. I will keep you number handy so that I do not burden any one of my new friends unduly. I appreciate the offer to help. Dave geoff Combs wrote: > > Dave give me a call at the office. We use solidworks everyday. Here is my # 614-834-5227. > > Geoff > > -------- > Build QB RV-10 N829GW > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=172401#172401 > > > > > > > > > > > ________________________________________________________________________________
Date: Mar 25, 2008
From: "Fred Williams, M.D." <drfred(at)suddenlinkmail.com>
Subject: Re: axle extension group buy-revisited (rivethead aero product)
Tom: If you have difficulty getting one of the axle extensions let me know . My friend who has a flying rv10 here in Paris broke his this last two months. He flies off of a grass strip. I had my Dad make up two sets and I have one extra if you need it. Could get it in the mail by tomorrow. We used the design off of Tim's site. http://myrv10.com/N104CD/upgrades/20070118/index.html Contact me via email. Fred Williams 40515. drfred(at)suddenlinkmail.com tomhanaway wrote: > > Can anyone confirm that the Rivethead Aero axle extension product accomplishes the same fix as was handled by Tim Olson's group buy last year. > > See link: > > http://www.rivethead-aero.com > > P.S. I'm aware of the difficulty some have had with ordering but my luck's holding so far. > > TIA, > Tom H. > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=172370#172370 > > > ________________________________________________________________________________
Date: Mar 25, 2008
From: "Pascal" <rv10builder(at)verizon.net>
Subject: Re: Digiflight II autopilot wiring
Jesse; I decided to build my own AP harness. I bought the parts from Stein but was wondering if you could tell me how long the harness is. I was thinking 20 feet or so but I don't want to waste or be short.. If you recall please let me know. In Christ! Pascal ----- Original Message ----- From: Jesse Saint To: rv10-list(at)matronics.com Sent: Monday, March 24, 2008 7:20 PM Subject: Re: RV10-List: Digiflight II autopilot wiring With the pitch reverse jumper connected it works in the right direction in all of the -10's I have worked on. I have never changed the direction of the aileron servo either, mostly using Stein's harness and a couple now from Approach Fast Stack. Either way, you can check it on the ground before you ever take it up. Just activate the autopilot and dial in a vertical speed and you will see the stick more one way or the other. The same can be done for the roll servo by dialing in a heading to the right or left of what it starts at. Jesse Saint Saint Aviation, Inc. jesse(at)saintaviation.com Cell: 352-427-0285 Fax: 815-377-3694 On Mar 24, 2008, at 7:45 PM, Aaron Gleixner wrote: I am wiring my Digiflight IIVSGV in my RV-10 using the standard installation for pitch and roll. In the wiring diagram, there is the option of installing a jumper to reverse one of the servos, and the option to swap two wires to change the direction of the other. For those who have already completed and tried this installation, is the jumper and/or wire swap required for the standard RV-10 installation to get the proper servo direction? I would rather do this now, rather than learn the hard way later. Aaron href="http://www.matronics.com/Navigator?RV10-List">http://www.matronic s.com/Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ontribution ________________________________________________________________________________
Subject: N104BS First Flight
Date: Mar 25, 2008
From: John Jessen <n212pj(at)gmail.com>
Brian, What a thrill that must be! Congratulations! Good for you. John J ________________________________________________________________________________
Subject: N263DL First Flight
Date: Mar 25, 2008
From: John Jessen <n212pj(at)gmail.com>
Doug, what a great description! Congratulations. John J. _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Doug and Lynn Stone Sent: Monday, March 24, 2008 1:34 PM Subject: RV10-List: N263DL First Flight You're all by yourself, sitting at the end of the runway, and for a few seconds a flicker of doubt passes through your mind. Years have passed since you first dreamed of this moment, and now it is time. One last look at the gauges and in goes the throttle. Surely the rest of your life will never be the same!! N263DL took to the skies over Bentonville, Arkansas this morning and I now know that feeling that drives the "RV grin". Still have lots of finish work to do but this is one sweet flying machine. Thanks to all of you who have spent many hours documenting your builds, especially Tim Olson. You made my life so much easier. Doug Stone N263DL Flying Builder #40263 ________________________________________________________________________________
Subject: N263DL First Flight
Date: Mar 25, 2008
From: John Jessen <n212pj(at)gmail.com>
And congratulations to Tim James, even though I don't think he monitors the list. Tim J has made some interesting "grass runway" mods. He's flying off his hours now and should be flying it into the NW RV-10 Builders and Flyers dinner now scheduled for the 10th of May at Rob Hickman's place. So, besides Tim's, we should have Randy Debauw, Dan Benua, Bruce Radke and Norm Rainey's flying RV-10's in attendance. Dick and Jerry VanGrunsven might also fly in, so there could be as many as 6 flying on display at Rob's airpark house. Rob's plane (close to being finished) and his new panel toys, which many will see out at SnF, will be the static displays. For those RV-10 builders in the great Pacific NW who are not on the invite list, please contact me off line. This will be one of the best dinners yet. If you want to fly your RV-10 in and do not happen to be in the NW, well, I think we might be able to make room at the table. This event is mainly an excuse to get everyone together for dinner and to meet and greet a couple times a year, so it's more social than technical, but there's always something to ooooh and awwww over. Anyone got an updated count beyond the one at Van's? Both in terms of sales and completes? John J. _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John W. Cox Sent: Monday, March 24, 2008 3:26 PM Subject: RE: RV10-List: N263DL First Flight Doug & Lynn - Indeed, Congratulations and here is to your smooth and uneventfully safe fly-off of your Phase One. I whole-heartedly endorse as well, your thanks to Tim Olson who shared with Everyone the process, the review, the decisions, the reasoning and the shear joy of flying the Best Model RV ever conceived. You are all an inspiration to those of us who follow and learn by your superior examples. And Yes, the second generation of RV-10 builders is emerging. I look forward to reports from Dan Benua, Ed Hayden, Rob Hickman, Deems Davis and scores of others on the flight characteristics beyond their Phase One approvals as well as those who are looking forward to the 2008 Safe Flying Season. John Cox Builder N49CX #40600 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Doug and Lynn Stone Sent: Monday, March 24, 2008 1:34 PM Subject: RV10-List: N263DL First Flight You're all by yourself, sitting at the end of the runway, and for a few seconds a flicker of doubt passes through your mind. Years have passed since you first dreamed of this moment, and now it is time. One last look at the gauges and in goes the throttle. Surely the rest of your life will never be the same!! N263DL took to the skies over Bentonville, Arkansas this morning and I now know that feeling that drives the "RV grin". Still have lots of finish work to do but this is one sweet flying machine. Thanks to all of you who have spent many hours documenting your builds, especially Tim Olson. You made my life so much easier. Doug Stone N263DL Flying Builder #40263 http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com http://www.matronics.com/contribution ________________________________________________________________________________
Date: Mar 25, 2008
From: Rick Sked <ricksked(at)embarqmail.com>
Subject: Trimming cowl inlets
Since the cowl is all fitted, the only thing left to do is trim the cowl inlets to the 2" depth Vans specifies in the plans...now for the question. Does the entire inlet get trimmed two inches from the front edge? The plans seem vague and lean towards only the outer edge...which doesn't make sense. And while I have everyone's undivided attention...I assume it is from the face of the inlet they are telling us to measure back two inches? Rick Sked 40185 ________________________________________________________________________________
From: John Ackerman <johnag5b(at)cableone.net>
Subject: Re: axle extension group buy-revisited (rivethead aero product)
Date: Mar 25, 2008
FWIW I bought the Rivethead set because I could not resist the elegance, so I have a group buy set if anyone wants them... John Ackerman 40458 On Mar 24, 2008, at 4:51 PM, tomhanaway wrote: > > Can anyone confirm that the Rivethead Aero axle extension product > accomplishes the same fix as was handled by Tim Olson's group buy > last year. > > See link: > > http://www.rivethead-aero.com > > P.S. I'm aware of the difficulty some have had with ordering but my > luck's holding so far. > > TIA, > Tom H. > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=172370#172370 > > ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: Hartzel prop
Date: Mar 25, 2008
Any rpm restrictions for the 80" prop and the IO540 D4A5? ________________________________________________________________________________
From: "John Dunne" <acs(at)acspropeller.com.au>
Subject: Hartzel prop
Date: Mar 26, 2008
HARTZELL APPLICATION GUIDE 159 Non-HPI Spinner: VAN'S Non-HPI Governor: Ref. Radius 30 Reverse Angle: Low Pitch Angle: 13.5 +-0.2 Startlock Angle: Feather/High Angle: 31.0 +-1.0 Cwt Angle: VAN'S AIRCRAFT IDS No.: 2049 5/6/2005 Model: RV-10 Trade Name: Modifier: Engine: LYCOMING IO-540-D4A5 Propeller Model: HC-C2YR-1BFP Power: 260 HP @ 2700 RPM Notes: Prop Setup: Aircraft T.C./STC: Experimental Non-HPI Items: Hartzell Approved Items: Placard/Restr: Prop Diameter: 80 Blade Model(s): Date: Propeller T.C.: P-920 Item Type Item Number Description Quantity Qty Per Comments PROPELLER C2R00780 HC-C2YR-1BF/F8068/SM8 1 A/C PROPELLER C2R00800 HC-C2YR-1BF/F8068D/SM8 1 A/C PROPELLER C2R10800 HC-C2YR-1BFP/F8068D/SM8 1 A/C BLADE F8068 BLADE UNIT, ALUMINUM [1,1,5] 2 Prop VIBE SURVEY ONLY BLADE F8068D BLADE UNIT, ALUMINUM [6,1,5] 2 Prop SPIN MTG KIT A-2476-8 SPINNER - MTG KIT 1 Prop MTG BOLT/STUD A-2067 STUD, MOUNTING, 1/2-20 6 Prop John 40315 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of David McNeill Sent: Wednesday, 26 March 2008 2:06 PM Subject: RV10-List: Hartzel prop Any rpm restrictions for the 80" prop and the IO540 D4A5? ________________________________________________________________________________
From: "gary" <speckter(at)comcast.net>
Subject: Trimming cowl inlets
Date: Mar 26, 2008
I would wait with the trimming until you have your baffling in place. Then trim to 2" or even less to make for a smooth transition with your baffle ramp. It is not a hard dimension so keep trimming until you like the result and can get your baffle material to lay flat. Gary 40274 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Rick Sked Sent: Tuesday, March 25, 2008 7:55 PM Subject: RV10-List: Trimming cowl inlets Since the cowl is all fitted, the only thing left to do is trim the cowl inlets to the 2" depth Vans specifies in the plans...now for the question. Does the entire inlet get trimmed two inches from the front edge? The plans seem vague and lean towards only the outer edge...which doesn't make sense. And while I have everyone's undivided attention...I assume it is from the face of the inlet they are telling us to measure back two inches? Rick Sked 40185 ________________________________________________________________________________
Date: Mar 26, 2008
From: Rick Sked <ricksked(at)embarqmail.com>
Subject: Re: Trimming cowl inlets
Thamks Gary, Does that 2" remain pretty constant all the way arounfd the inside. It look s like the area by the spinner needs to be deeper than 2". Rick Sked 40185 ----- Original Message ----- From: "gary" <speckter(at)comcast.net> Sent: Wednesday, March 26, 2008 5:42:36 AM (GMT-0800) America/Los_Angeles Subject: RE: RV10-List: Trimming cowl inlets I would wait with the trimming until you have your baffling in place.=C2- Then trim to 2=9D or even less to make for a smooth transition with your baffle ramp.=C2- It is not a hard dimension so keep trimming until y ou like the result and can get your baffle material to lay flat. Gary 40274 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of Rick Sked Sent: Tuesday, March 25, 2008 7:55 PM Subject: RV10-List: Trimming cowl inlets Since the cowl is all fitted, the only thing left to do is trim the cowl in lets to the 2" depth Vans specifies in the plans...now for the question. Do es the entire inlet get trimmed two inches from the front edge? The plans s eem vague and lean towards only the outer edge...which doesn't make sense. And while I have everyone's undivided attention...I assume it is from the f ace of the inlet they are telling us to measure back two inches? =C2- Ric ========= ==== ======================= == ________________________________________________________________________________
Subject: No takers?
Date: Mar 26, 2008
From: "Dawson-Townsend,Timothy" <tdawson-townsend(at)aurora.aero>
No nibbles on this question from the other day? For the folks who are flying: How about an update on the nose gear axle spacers? Are installations with the "new" aluminum spacers working well as designed, or are supplemental measures to ensure the spacers can't rotate still warranted? Inquiring minds want to know . . . TDT Tim Dawson-Townsend Aurora Flight Sciences tdt(at)aurora.aero 617-500-4812 (office) 617-905-4800 (mobile) ________________________________________________________________________________
Subject: Re: No takers?
From: "orchidman" <gary(at)wingscc.com>
Date: Mar 26, 2008
tdawson-townsend(at)auror wrote: > No nibbles on this question from the other day? They must all be snowed in and can't get the hanger doors open [Mr. Green] -------- Gary Blankenbiller RV10 - # 40674 Fuselage SB (N410GB reserved) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=172757#172757 ________________________________________________________________________________
From: Rob Kermanj <flysrv10(at)gmail.com>
Subject: Re: No takers?
Date: Mar 26, 2008
Tim, I got the updated spacer and still had shimmy problems. I filed a flat spot on the axel and installed two set screws on the spacers. This helped a lot but I still experience shimmy. I learned on this site to push the stick forward to stop the shimmy and it works for the most part. You still go through some shimmy before you stop it. My nose wheel is nice a tight without any slop. I cannot figure out why I still experience some shimmy. I have done (at least I think) everything that has been published. The set screws did make a remarkable difference. Rob. On Mar 26, 2008, at 9:50 AM, Dawson-Townsend,Timothy wrote: > No nibbles on this question from the other day? > > For the folks who are flying: > > > How about an update on the nose gear axle spacers? Are installations > with the "new" aluminum spacers working well as designed, or are > supplemental measures to ensure the spacers can't rotate still > warranted? > > > Inquiring minds want to know . . . > > > TDT > > > Tim Dawson-Townsend > Aurora Flight Sciences > tdt(at)aurora.aero > 617-500-4812 (office) > 617-905-4800 (mobile) > > ________________________________________________________________________________
From: "gary" <speckter(at)comcast.net>
Subject: Trimming cowl inlets
Date: Mar 26, 2008
Just make it look pretty. Mine varies all the way around. Gary 40274 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Rick Sked Sent: Wednesday, March 26, 2008 9:30 AM Subject: Re: RV10-List: Trimming cowl inlets Thamks Gary, Does that 2" remain pretty constant all the way arounfd the inside. It looks like the area by the spinner needs to be deeper than 2". Rick Sked 40185 ----- Original Message ----- From: "gary" <speckter(at)comcast.net> Sent: Wednesday, March 26, 2008 5:42:36 AM (GMT-0800) America/Los_Angeles Subject: RE: RV10-List: Trimming cowl inlets I would wait with the trimming until you have your baffling in place. Then trim to 2" or even less to make for a smooth transition with your baffle ramp. It is not a hard dimension so keep trimming until you like the result and can get your baffle material to lay flat. Gary 40274 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Rick Sked Sent: Tuesday, March 25, 2008 7:55 PM Subject: RV10-List: Trimming cowl inlets Since the cowl is all fitted, the only thing left to do is trim the cowl inlets to the 2" depth Vans specifies in the plans...now for the question. Does the entire inlet get trimmed two inches from the front edge? The plans seem vague and lean towards only the outer edge...which doesn't make sense. And while I have everyone's undivided attention...I assume it is from the face of the inlet they are telling us to measure back two inches? Rick Sked 40185 http://www.matronics.com/contribution get=_blank>http://www.matronics.com/Navigator?RV10-List p://forums.matronics.com blank>http://www.matronics.com/contribution ________________________________________________________________________________
From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net>
Date: Mar 26, 2008
Subject: Airwolf remote filter
So I see a lot of discussions around the right angle adapter for the oil fi lters but what about just remote mounting it? Any thoughts on that? Is th ere enough room on the firewall to use the Airwolf remote mount to put it i n a much more accessible location? I don't think there is a whole lot of p rice difference between the 90 adapter and the Airwolf remote mount. http://www.airwolf.com/Products/OilFilterKitsStandard/tabid/59/Default.aspx Michael ________________________________________________________________________________
Date: Mar 26, 2008
From: tgesele(at)optonline.net
Subject: ECI Oil Filter Adapter With B&C SD-20 Alternator
I'm attempting to install the B&C SD-20 Alternator on a Mattituck TMX IO-540 with the ECI oil filter adapter that puts the filter at the 10 o'clock position. Has anyone installed this combination and, if so, what was required to resolve the interference issue? Thanks, Tom Gesele #40473 - FWF ________________________________________________________________________________
Date: Mar 26, 2008
From: linn Walters <pitts_pilot(at)bellsouth.net>
Subject: Re: No takers?
The axle rotation won't have anything to do with shimmy, defined as the shopping cart wobble back and forth. Fix that by tightening the nut on the nose gear tube. A 25-30 pound pull on the wheel axle (off the ground of course) should make the nose gear shimmy free. As for wheel hop ..... an up and down vibration ..... tire balance or an out-of-round tire will cause that. Bearing preload is a contributing factor ..... less than one rotation of the tire when spun by hand should be good. Now, a caveat here .... my info comes from adjusting my AA-1B which has a similar castering nosegear. Should work for an RV-10. Linn Rob Kermanj wrote: > Tim, I got the updated spacer and still had shimmy problems. I filed > a flat spot on the axel and installed two set screws on the spacers. > This helped a lot but I still experience shimmy. I learned on this > site to push the stick forward to stop the shimmy and it works for the > most part. You still go through some shimmy before you stop it. > > My nose wheel is nice a tight without any slop. I cannot figure out > why I still experience some shimmy. I have done (at least I think) > everything that has been published. The set screws did make a > remarkable difference. > > Rob. > > On Mar 26, 2008, at 9:50 AM, Dawson-Townsend,Timothy wrote: > >> No nibbles on this question from the other day? >> >> For the folks who are flying: >> >> >> How about an update on the nose gear axle spacers? Are installations >> with the "new" aluminum spacers working well as designed, or are >> supplemental measures to ensure the spacers can't rotate still >> warranted? >> >> >> Inquiring minds want to know . . . >> >> >> TDT >> >> >> Tim Dawson-Townsend >> Aurora Flight Sciences >> tdt(at)aurora.aero >> 617-500-4812 (office) >> 617-905-4800 (mobile) >> >> >>http://www.matronics.com/Navigator?RV10-List >>blue; text-decoration: underline; ">http://forums.matronics.com >>style="color: blue; text-decoration: underline; ">http://www.matronics.com/contribution >> >> >> > > ________________________________________________________________________________
Date: Mar 26, 2008
From: linn Walters <pitts_pilot(at)bellsouth.net>
Subject: Re: Airwolf remote filter
NAPA has a nice remote mounted filter adapter. Linn RV Builder (Michael Sausen) wrote: > So I see a lot of discussions around the right angle adapter for the > oil filters but what about just remote mounting it? Any thoughts on > that? Is there enough room on the firewall to use the Airwolf remote > mount to put it in a much more accessible location? I don't think > there is a whole lot of price difference between the 90 adapter and > the Airwolf remote mount. > > > > http://www.airwolf.com/Products/OilFilterKitsStandard/tabid/59/Default.aspx > > > > Michael > > ________________________________________________________________________________
Subject: Re: ECI Oil Filter Adapter With B&C SD-20 Alternator
From: "bcondrey" <bob.condrey(at)baesystems.com>
Date: Mar 26, 2008
I have the B&C angled oil filter adapter with the SD-20 and had to get a special adapter for the SD-20 which moved it aft about 1/2-5/8". Bill at B&C can tell you exactly what you need. As I recall it consisted of replacement studs for


March 16, 2008 - March 26, 2008

RV10-Archive.digest.vol-de