RV10-Archive.digest.vol-gy

August 22, 2010 - September 08, 2010



      
      
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Date: Aug 22, 2010
From: Patrick Thyssen <jump2(at)sbcglobal.net>
Subject: TMXIO-540 and GAMI injectors
That's why you need to know the probes are OK. They may be giving you a wro ng signal. The coke bottle test is, undo your injector lines from the injec tors, put the same size glass bottle under them and turn on your boost pump , fill bottle about 3/4 and see if the same amount of fuel is in all the gl ass bottles. Normally you do it with your injectors on but since you have d ifferent injectors it won't work that way. Just my way of checking. Patrick Thyssen Have you done the SB on the throttle=C2- body. The gasket and G on plug. I just checked another RV10 and he had not done it and it was loose. --- On Sun, 8/22/10, Alan Mekler wrote: From: Alan Mekler <amekler(at)metrocast.net> Subject: RE: RV10-List: TMXIO-540 and GAMI injectors Date: Sunday, August 22, 2010, 6:00 PM =0A=0A=0A =0A =0A=0A=0A=0A=0A=0A=0A=0APatrick, =0A=0A=C2-Give me the deta ils of the coke bottle=0Atest. I=99m going to try switching probes. =0A=0AThe odd thing is the engine runs smooth. =0A=0AAlan =0A=0A =C2- =0A =0A=0A=0A=0A=0A=0A=0A=0A=0AFrom:=0Aowner-rv10-list-server(at)matronics.com=0A[ mailto:owner-rv10-list-server(at)matronics.com] On=0ABehalf Of Patrick Thyssen =0ASent: Sunday, August 22, 2010 5:53=0APM =0ATo: rv10-list(at)matronics.com =0ASubject: Re: RV10-List: TMXIO-540=0Aand GAMI injectors =0A=0A=0A=0A =C2 - =0A=0A=0A =0A =0A HAVE YOU DONE THE COKE BOTTLE TEST WITHOUT=C2- TH E=0A INJECTORS. SINCE EACH INJECTOR WILL BE DIFFERENT NOW.=C2- HAVE YOU LOOKED=0A AT YOUR PROBES? Maybe swap a few probes and see what you get. =0A Patrick Thyssen =0A =0A --- On Sun, 8/22/10, Kelly McMullen =0A wrote: =0A =0A From: Kelly McMullen <kellym(at)aviating.com> =0A Subject: Re: RV10-List: TMXIO-540 and GAMI injectors =0A To: rv10-list(at)matronics.com =0A Date: Sunday, August 22, 2010, 3:46 PM =0A =0A --> RV10-List message posted by: Kelly McMullen =0A =0A =0A About the only thing left is your dry tappet clearances. Your engine =0A builder should be able to give you what those clearances are. Ideally =0A the clearances are in the middle of the allowable range and similar fo r =0A each =0A cylinder.............................................................. ...................=0A =0A Alternatively you could measure the amount of movement of each rocker =0A arm. Intakes should be the same and exhausts the same. Has anyone look ed =0A inside your sump/intake manifold to ensure there is no obstruction, no r =0A anything loose in there? Something is wrong if your #3&4 peak last wit h =0A the leanest nozzles and #5 peaks first with the richest nozzle. =0A Still not understanding how the engine could be running smoothly with =0A that wide a difference in mixtures between cylinders. =0A =0A On 8/22/2010 7:40 AM, Alan Mekler wrote: =0A > -->=C2- RV10-List message posted by: "Alan Mekler" =0A > =0A > Kelly, =0A > I just looked at my injectors cylinder 3 and 4 have the leanest =0A > injectors(GAMI A) while cylinder 5 has the richest injector (Gami J =0A plus) =0A > Alan =0A > =0A > -----Original Message----- =0A > From: owner-rv10-list-server(at)matronics.com =0A > [mailto:owner-rv10-list-server(at)matronics.com]=0A On Behalf Of Kelly McMullen =0A > Sent: Saturday, August 21, 2010 8:13 PM =0A > To: rv10-list(at)matronics.com =0A > Subject: Re: RV10-List: TMXIO-540 and GAMI injectors =0A > =0A > -->=C2- RV10-List message posted by: Kelly McMullen =0A > =0A >=C2- =C2- Perhaps you are working on the wrong end of the problem .=0A #3&4 are =0A > peaking last, so must be too rich. The rest of the cylinders are pea king =0A > within 0.4gph of #5. You also will need to gather measurements every 0.2 =0A > gph to better detect the peaks once you get those two cylinders clos er =0A > to the rest. =0A > =0A > On 8/21/2010 3:59 PM, Alan Mekler wrote: =0A >> Patrick, =0A >> =0A >> Before switching to the GAMIs my cylinder #5 peaked at 2.5 gallons l =0A >> than my richest cylinder #3. After changing to GAMIs (my 3^rd set) =0A I'm =0A >> down to a 1 gallon spread. GAMI has given me the richest injector =0A they =0A >> make for cylinder # 5 but it still peaks early. =0A >> =0A >> Here is my latest flight data flying at 7000 MSL 22 inches/ 2400=0A rpm. =0A >> =0A >> Alan =0A >> =0A >> 13 12.5 12.1 11.7 11.3 11.0 10.5 10.3 Fuel flow gal/hr =0A >> =0A >> 1420 1438 1468 1474 1453 1438 1422 1403 cylinder #1 =0A >> =0A >> 1381 1398 1428 1452 1447 1437 1412 1373 cylinder #2 =0A >> =0A >> 1393 1409 1438 1456 1473 1468 1448 1414 cylinder #3 =0A >> =0A >> 1400 1417 1449 1468 1477 1470 1450 1414 cylinder #4 =0A >> =0A >> 1434 1467 1469 1443 1415 1411 1400 1435 cylinder # 5 =0A >> =0A >> 1410 1430 1463 1474 1458 1441 1420 1397 cylinder #6 =0A >> =0A >> other method =0A >> =0A >> cylinder #1 1472 peak @ 11.5 =0A >> =0A >> cylinder #2 1451 peak@ 11.2 =0A >> =0A >> cylinder #3 1472 peak @ 11.1 =0A >> =0A >> cylinder#4 1477 peak @ 11.2 =0A >> =0A >> cylinder #5 1473 peak @ 12.1 =0A >> =0A >> cylinder #6 1474 peak @ 11.5 =0A >> =0A >>=0A --------------------------------------------------------------- --------- =0A >> =0A >> *From:* owner-rv10-list-server(at)matronics.com =0A >> [mailto:owner-rv10-list-server(at)matronics.com]=0A *On Behalf Of *Pa trick =0A >> Thyssen =0A >> *Sent:* Saturday, August 21, 2010 5:22 PM =0A >> *To:* rv10-list(at)matronics.com =0A >> *Subject:* Re: RV10-List: TMXIO-540 and GAMI injectors =0A >> =0A >> ? Have you done the coke bottle check? Has anyone messed with the =0A >> lines from the spider to injectors? Are we sure the lines are the =0A >> right ones? The other thing have you had any problems with your EGT =0A >> system. Could your EGT probes be bad? =0A >> Peaking or not peaking where they should? =0A >> Just a few thoughts =0A >> Patrick Thyssen =0A >> =0A >> --- On *Sat, 8/21/10, Alan Mekler //* wrote: =0A >> =0A >> =0A >> From: Alan Mekler<amekler(at)metrocast.net> =0A >> Subject: RV10-List: TMXIO-540 and GAMI injectors =0A >> To: rv10-list(at)matronics.com =0A >> Date: Saturday, August 21, 2010, 11:04 AM =0A >> =0A >> I have been trying the GAMI injectors( on the 4^th set now) but=0A found =0A >> the fuel flow on the cylinders varies widely. My cylinder #5 has th e =0A >> richest injector and it still peaks a gallon or more before the=0A other =0A >> cylinders Before gamis it was 2.5 gallons.. Has any one had this =0A >> problem? Any solutions? =0A >> =0A >> GAMI does not why the fuel is so unbalanced in this engine. I have =0A 95 =0A >> hours on the engine and all compressions are good. No intake leaks. =0A >> =0A >> Alan =0A >> =0A >> N668G =0A >> =0A >> =0A >> =0A >> *=C2- * =0A >> *=C2- * =0A >> ** =0A >> ** =0A >> ** =0A >> *http://www.matronics.com/Navigator?RV10-List* =0A >> ** =0A >> ** =0A >> *http://forums.matronics.com* =0A >> ** =0A >> ** =0A >> *http://www.matronics.com/contribution* =0A >> *=C2- * =0A >> * =0A >> =0A >> =0A >> * =0A > =0A >atronics.com/Navigator?RV10-List" target="_blank">http://www.matr onics.co====================== == http://www.matronics.com/cont============= == =0A Navigator to much much href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics. com/Navigator?RV10-List Web href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c =========== =0A =0A =0A=0A=0A =C2- =0A=0A=0A=0A=0A=0A=0A=0A=0A ________________________________________________________________________________
From: "Alan Mekler" <amekler(at)metrocast.net>
Subject: TMXIO-540 and GAMI injectors
Date: Aug 22, 2010
Sounds simple enough. I have the precision silver hawk ex fuel injection system. Alan -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Kelly McMullen Sent: Sunday, August 22, 2010 7:18 PM Subject: Re: RV10-List: TMXIO-540 and GAMI injectors Simple, but I don't think it will show anything if the engine is running smoothly. You don't say if it runs smoothly LOP. Coke bottle, or baby food jar test.....six bottles, disconnect each injector fuel line, and carefully(minimal or no bending) place each one in bottle. Place mixture full rich, turn on boost pump and observe flow. Shut off before any bottle fills. Compare the volume in each bottle. Remove injectors and carefully install on each fuel line, repeat bottle test observing spray pattern from each injector. Should be uniform spray from each one. On 8/22/2010 4:00 PM, Alan Mekler wrote: > > Patrick, > > Give me the details of the coke bottle test. I'm going to try > switching probes. > > The odd thing is the engine runs smooth. > > Alan > > ------------------------------------------------------------------------ > > *From:* owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *Patrick > Thyssen > *Sent:* Sunday, August 22, 2010 5:53 PM > *To:* rv10-list(at)matronics.com > *Subject:* Re: RV10-List: TMXIO-540 and GAMI injectors > > HAVE YOU DONE THE COKE BOTTLE TEST WITHOUT THE INJECTORS. SINCE EACH > INJECTOR WILL BE DIFFERENT NOW. HAVE YOU LOOKED AT YOUR PROBES? Maybe > swap a few probes and see what you get. > Patrick Thyssen > > --- On *Sun, 8/22/10, Kelly McMullen //* wrote: > > > From: Kelly McMullen <kellym(at)aviating.com> > Subject: Re: RV10-List: TMXIO-540 and GAMI injectors > To: rv10-list(at)matronics.com > Date: Sunday, August 22, 2010, 3:46 PM > > > > > > About the only thing left is your dry tappet clearances. Your engine > builder should be able to give you what those clearances are. Ideally > the clearances are in the middle of the allowable range and similar for > each > cylinder.................................................................... ............. > > Alternatively you could measure the amount of movement of each rocker > arm. Intakes should be the same and exhausts the same. Has anyone looked > inside your sump/intake manifold to ensure there is no obstruction, nor > anything loose in there? Something is wrong if your #3&4 peak last with > the leanest nozzles and #5 peaks first with the richest nozzle. > Still not understanding how the engine could be running smoothly with > that wide a difference in mixtures between cylinders. > > On 8/22/2010 7:40 AM, Alan Mekler wrote: > > > > > > Kelly, > > I just looked at my injectors cylinder 3 and 4 have the leanest > > injectors(GAMI A) while cylinder 5 has the richest injector (Gami J plus) > > Alan > > > > -----Original Message----- > > From: owner-rv10-list-server(at)matronics.com > > > [mailto:owner-rv10-list-server(at)matronics.com > ] On Behalf Of > Kelly McMullen > > Sent: Saturday, August 21, 2010 8:13 PM > > To: rv10-list(at)matronics.com > > Subject: Re: RV10-List: TMXIO-540 and GAMI injectors > > > > > > > > Perhaps you are working on the wrong end of the problem. #3&4 are > > peaking last, so must be too rich. The rest of the cylinders are peaking > > within 0.4gph of #5. You also will need to gather measurements every 0.2 > > gph to better detect the peaks once you get those two cylinders closer > > to the rest. > > > > On 8/21/2010 3:59 PM, Alan Mekler wrote: > >> Patrick, > >> > >> Before switching to the GAMIs my cylinder #5 peaked at 2.5 gallons l > >> than my richest cylinder #3. After changing to GAMIs (my 3^rd set) I'm > >> down to a 1 gallon spread. GAMI has given me the richest injector they > >> make for cylinder # 5 but it still peaks early. > >> > >> Here is my latest flight data flying at 7000 MSL 22 inches/ 2400 rpm. > >> > >> Alan > >> > >> 13 12.5 12.1 11.7 11.3 11.0 10.5 10.3 Fuel flow gal/hr > >> > >> 1420 1438 1468 1474 1453 1438 1422 1403 cylinder #1 > >> > >> 1381 1398 1428 1452 1447 1437 1412 1373 cylinder #2 > >> > >> 1393 1409 1438 1456 1473 1468 1448 1414 cylinder #3 > >> > >> 1400 1417 1449 1468 1477 1470 1450 1414 cylinder #4 > >> > >> 1434 1467 1469 1443 1415 1411 1400 1435 cylinder # 5 > >> > >> 1410 1430 1463 1474 1458 1441 1420 1397 cylinder #6 > >> > >> other method > >> > >> cylinder #1 1472 peak @ 11.5 > >> > >> cylinder #2 1451 peak@ 11.2 > >> > >> cylinder #3 1472 peak @ 11.1 > >> > >> cylinder#4 1477 peak @ 11.2 > >> > >> cylinder #5 1473 peak @ 12.1 > >> > >> cylinder #6 1474 peak @ 11.5 > >> > >> ------------------------------------------------------------------------ > >> > >> *From:* owner-rv10-list-server(at)matronics.com > > >> [mailto:owner-rv10-list-server(at)matronics.com > ] *On Behalf Of > *Patrick > >> Thyssen > >> *Sent:* Saturday, August 21, 2010 5:22 PM > >> *To:* rv10-list(at)matronics.com > >> *Subject:* Re: RV10-List: TMXIO-540 and GAMI injectors > >> > >> ? Have you done the coke bottle check? Has anyone messed with the > >> lines from the spider to injectors? Are we sure the lines are the > >> right ones? The other thing have you had any problems with your EGT > >> system. Could your EGT probes be bad? > >> Peaking or not peaking where they should? > >> Just a few thoughts > >> Patrick Thyssen > >> > >> --- On *Sat, 8/21/10, Alan Mekler / >/* wrote: > >> > >> > >> From: Alan Mekler<amekler(at)metrocast.net > > > >> Subject: RV10-List: TMXIO-540 and GAMI injectors > >> To: rv10-list(at)matronics.com > >> Date: Saturday, August 21, 2010, 11:04 AM > >> > >> I have been trying the GAMI injectors( on the 4^th set now) but found > >> the fuel flow on the cylinders varies widely. My cylinder #5 has the > >> richest injector and it still peaks a gallon or more before the other > >> cylinders Before gamis it was 2.5 gallons.. Has any one had this > >> problem? Any solutions? > >> > >> GAMI does not why the fuel is so unbalanced in this engine. I have 95 > >> hours on the engine and all compressions are good. No intake leaks. > >> > >> Alan > >> > >> N668G > >> > >> > >> > >> * * > >> * * > >> ** > >> ** > >> ** > >> *http://www.matronics.com/Navigator?RV10-List* > >> ** > >> ** > >> *http://forums.matronics.com* > >> ** > >> ** > >> *http://www.matronics.com/contribution* > >> * * > >> * > >> > >> > >> * > > > >atronics.com/Navigator?RV10-List" > target="_blank">http://www.matronics.co========================http://www.ma tronics.com/cont=============== > > > * > Navigator to > much much > href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com /Navigator?RV10-List > Web > href="http://forums.matronics.com">http://forums.matronics.com > href="http://www.matronics.com/contribution">http://www.matronics.com/c ===========* > * * > * * > > * * > > ** > > > ** ________________________________________________________________________________
From: "Alan Mekler" <amekler(at)metrocast.net>
Subject: TMXIO-540 and GAMI injectors
Date: Aug 22, 2010
Patrick, Which SB are you referring to? Alan _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Patrick Thyssen Sent: Sunday, August 22, 2010 7:24 PM Subject: RE: RV10-List: TMXIO-540 and GAMI injectors That's why you need to know the probes are OK. They may be giving you a wrong signal. The coke bottle test is, undo your injector lines from the injectors, put the same size glass bottle under them and turn on your boost pump, fill bottle about 3/4 and see if the same amount of fuel is in all the glass bottles. Normally you do it with your injectors on but since you have different injectors it won't work that way. Just my way of checking. Patrick Thyssen Have you done the SB on the throttle body. The gasket and G on plug. I just checked another RV10 and he had not done it and it was loose. --- On Sun, 8/22/10, Alan Mekler wrote: From: Alan Mekler <amekler(at)metrocast.net> Subject: RE: RV10-List: TMXIO-540 and GAMI injectors Date: Sunday, August 22, 2010, 6:00 PM Patrick, Give me the details of the coke bottle test. I'm going to try switching probes. The odd thing is the engine runs smooth. Alan _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Patrick Thyssen Sent: Sunday, August 22, 2010 5:53 PM Subject: Re: RV10-List: TMXIO-540 and GAMI injectors HAVE YOU DONE THE COKE BOTTLE TEST WITHOUT THE INJECTORS. SINCE EACH INJECTOR WILL BE DIFFERENT NOW. HAVE YOU LOOKED AT YOUR PROBES? Maybe swap a few probes and see what you get. Patrick Thyssen --- On Sun, 8/22/10, Kelly McMullen wrote: From: Kelly McMullen <kellym(at)aviating.com> Subject: Re: RV10-List: TMXIO-540 and GAMI injectors Date: Sunday, August 22, 2010, 3:46 PM About the only thing left is your dry tappet clearances. Your engine builder should be able to give you what those clearances are. Ideally the clearances are in the middle of the allowable range and similar for each cylinder.................................................................... ............. Alternatively you could measure the amount of movement of each rocker arm. Intakes should be the same and exhausts the same. Has anyone looked inside your sump/intake manifold to ensure there is no obstruction, nor anything loose in there? Something is wrong if your #3&4 peak last with the leanest nozzles and #5 peaks first with the richest nozzle. Still not understanding how the engine could be running smoothly with that wide a difference in mixtures between cylinders. On 8/22/2010 7:40 AM, Alan Mekler wrote: > --> RV10-List message posted by: "Alan Mekler" > > Kelly, > I just looked at my injectors cylinder 3 and 4 have the leanest > injectors(GAMI A) while cylinder 5 has the richest injector (Gami J plus) > Alan > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Kelly McMullen > Sent: Saturday, August 21, 2010 8:13 PM > To: rv10-list(at)matronics.com > Subject: Re: RV10-List: TMXIO-540 and GAMI injectors > > --> RV10-List message posted by: Kelly McMullen > > Perhaps you are working on the wrong end of the problem. #3&4 are > peaking last, so must be too rich. The rest of the cylinders are peaking > within 0.4gph of #5. You also will need to gather measurements every 0.2 > gph to better detect the peaks once you get those two cylinders closer > to the rest. > > On 8/21/2010 3:59 PM, Alan Mekler wrote: >> Patrick, >> >> Before switching to the GAMIs my cylinder #5 peaked at 2.5 gallons l >> than my richest cylinder #3. After changing to GAMIs (my 3^rd set) I'm >> down to a 1 gallon spread. GAMI has given me the richest injector they >> make for cylinder # 5 but it still peaks early. >> >> Here is my latest flight data flying at 7000 MSL 22 inches/ 2400 rpm. >> >> Alan >> >> 13 12.5 12.1 11.7 11.3 11.0 10.5 10.3 Fuel flow gal/hr >> >> 1420 1438 1468 1474 1453 1438 1422 1403 cylinder #1 >> >> 1381 1398 1428 1452 1447 1437 1412 1373 cylinder #2 >> >> 1393 1409 1438 1456 1473 1468 1448 1414 cylinder #3 >> >> 1400 1417 1449 1468 1477 1470 1450 1414 cylinder #4 >> >> 1434 1467 1469 1443 1415 1411 1400 1435 cylinder # 5 >> >> 1410 1430 1463 1474 1458 1441 1420 1397 cylinder #6 >> >> other method >> >> cylinder #1 1472 peak @ 11.5 >> >> cylinder #2 1451 peak@ 11.2 >> >> cylinder #3 1472 peak @ 11.1 >> >> cylinder#4 1477 peak @ 11.2 >> >> cylinder #5 1473 peak @ 12.1 >> >> cylinder #6 1474 peak @ 11.5 >> >> ------------------------------------------------------------------------ >> >> *From:* owner-rv10-list-server(at)matronics.com >> [mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *Patrick >> Thyssen >> *Sent:* Saturday, August 21, 2010 5:22 PM >> *To:* rv10-list(at)matronics.com >> *Subject:* Re: RV10-List: TMXIO-540 and GAMI injectors >> >> ? Have you done the coke bottle check? Has anyone messed with the >> lines from the spider to injectors? Are we sure the lines are the >> right ones? The other thing have you had any problems with your EGT >> system. Could your EGT probes be bad? >> Peaking or not peaking where they should? >> Just a few thoughts >> Patrick Thyssen >> >> --- On *Sat, 8/21/10, Alan Mekler //* wrote: >> >> >> From: Alan Mekler<amekler(at)metrocast.net> >> Subject: RV10-List: TMXIO-540 and GAMI injectors >> To: rv10-list(at)matronics.com >> Date: Saturday, August 21, 2010, 11:04 AM >> >> I have been trying the GAMI injectors( on the 4^th set now) but found >> the fuel flow on the cylinders varies widely. My cylinder #5 has the >> richest injector and it still peaks a gallon or more before the other >> cylinders Before gamis it was 2.5 gallons.. Has any one had this >> problem? Any solutions? >> >> GAMI does not why the fuel is so unbalanced in this engine. I have 95 >> hours on the engine and all compressions are good. No intake leaks. >> >> Alan >> >> N668G >> >> >> >> * * >> * * >> ** >> ** >> ** >> *http://www.matronics.com/Navigator?RV10-List* >> ** >> ** >> *http://forums.matronics.com* >> ** >> ** >> *http://www.matronics.com/contribution* >> * * >> * >> >> >> * > >atronics.com/Navigator?RV10-List" target="_blank">http://www.matronics.co======================= http://www.matronics.com/cont=============== Navigator to much much href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com /Navigator?RV10-List Web href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c =========== http://www.matronics.com/Navigator?RV10-List< --> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> - The RV10-List Email Forum - <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> & Download, 7-Day Browse, Chat, FAQ, <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> --> http://www.matronics.com/Navigator?RV10-List ________________________________________________________________________________
Date: Aug 22, 2010
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: TMXIO-540 and GAMI injectors
It is actually an AD on the fuel injection servos to check the security of the plug on the side. Some have been found loose and hanging by the safety wire. AD 2008-08-14 SUMMARY: This document publishes in the Federal Register an amendment adopting emergency airworthiness directive (AD) 2008-06-51 that was sent previously to all known U.S. owners and operators of Lycoming Engines IO, (L)IO, TIO, (L)TIO, AEIO, AIO, IGO, IVO, and HIO series reciprocating engines, TCM TSIO-360-RB reciprocating engines, and Superior Air Parts, Inc. IO-360 series reciprocating engines with certain Precision Airmotive LLC RSA-5 and RSA-10 series fuel injection servos. This AD results from eighteen reports of fuel injection servo plugs, part number (P/N) 383493, that had loosened or completely backed out of the threaded plug hole on the regulator cover of the fuel injection servo. These servo plugs were installed with servo plug gasket, P/N 365533, under the plug hex-head. We are issuing this AD to prevent a lean running engine, which could result in a substantial loss of engine power and subsequent loss of control of the airplane (f) Inspect the fuel injection servo plug, P/N 383493, for looseness, by attempting to turn it by hand, while being careful not to damage the safety wire or seal. If the plug moves, it is loose. (g) If the plug is not loose, go to paragraph (i) of this AD. (h) If the plug is loose, do the following: (1) Carefully cut and remove the safety wire that spans between the servo plug and regulator cover only. (2) Remove the servo plug while ensuring that the gasket, P/N 365533, that is behind the plug, is not lost. The gasket may be slightly stuck to the regulator cover. (3) Examine the threads on the servo plug and regulator cover for damage. Threads should be smooth and consistent, with no burrs or chips. The servo plug outer diameter threads should also measure within 0.7419-0.7500-inch. (4) If the threads on either the servo plug or the regulator cover are damaged, or do not measure within the limits in paragraph (h)(3) of this AD, the servo is not eligible for any installation and must be replaced before further flight. (5) Inspect the gasket, P/N 365533, for tears and other damage. We are allowing the re-use of undamaged gaskets. Replace damaged gaskets with a new gasket, P/N 365533. (6) When reassembling, do not install any servo plug or regulator cover that is not eligible for installation. Install the gasket onto the servo plug and reassemble the servo plug to the regulator cover. (7) Torque the servo plug to a new, higher torque of 90-100 in-lbs, to help maintain the proper clamp-up force against the plug and cover. (8) Safety wire the servo plug with 0.025-inch diameter wire to the regulator cover. Information on properly safety wiring the plug can be found in Precision Airmotive LLC Mandatory Service Bulletin No. PRS-107, Revision 1, dated March 6, 2008. (9) Inspect all other safety wire on the servo. Replace any that are damaged. On 8/22/2010 4:32 PM, Alan Mekler wrote: > > Patrick, > > Which SB are you referring to? > > Alan > > ------------------------------------------------------------------------ > > *From:* owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *Patrick > Thyssen > *Sent:* Sunday, August 22, 2010 7:24 PM > *To:* rv10-list(at)matronics.com > *Subject:* RE: RV10-List: TMXIO-540 and GAMI injectors > > That's why you need to know the probes are OK. They may be giving you > a wrong signal. The coke bottle test is, undo your injector lines from > the injectors, put the same size glass bottle under them and turn on > your boost pump, fill bottle about 3/4 and see if the same amount of > fuel is in all the glass bottles. Normally you do it with your > injectors on but since you have different injectors it won't work that > way. > Just my way of checking. > Patrick Thyssen > Have you done the SB on the throttle body. The gasket and G on plug. > I just checked another RV10 and he had not done it and it was loose. > > > --- On *Sun, 8/22/10, Alan Mekler //* wrote: > > > From: Alan Mekler <amekler(at)metrocast.net> > Subject: RE: RV10-List: TMXIO-540 and GAMI injectors > To: rv10-list(at)matronics.com > Date: Sunday, August 22, 2010, 6:00 PM > > Patrick, > > Give me the details of the coke bottle test. I'm going to try > switching probes. > > The odd thing is the engine runs smooth. > > Alan > > ------------------------------------------------------------------------ > > *From:* owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *Patrick > Thyssen > *Sent:* Sunday, August 22, 2010 5:53 PM > *To:* rv10-list(at)matronics.com > *Subject:* Re: RV10-List: TMXIO-540 and GAMI injectors > > HAVE YOU DONE THE COKE BOTTLE TEST WITHOUT THE INJECTORS. SINCE EACH > INJECTOR WILL BE DIFFERENT NOW. HAVE YOU LOOKED AT YOUR PROBES? Maybe > swap a few probes and see what you get. > Patrick Thyssen > > --- On *Sun, 8/22/10, Kelly McMullen //* wrote: > > > From: Kelly McMullen <kellym(at)aviating.com> > Subject: Re: RV10-List: TMXIO-540 and GAMI injectors > To: rv10-list(at)matronics.com > Date: Sunday, August 22, 2010, 3:46 PM > > > About the only thing left is your dry tappet clearances. Your engine > builder should be able to give you what those clearances are. Ideally > the clearances are in the middle of the allowable range and similar for > each > cylinder................................................................................. > > Alternatively you could measure the amount of movement of each rocker > arm. Intakes should be the same and exhausts the same. Has anyone looked > inside your sump/intake manifold to ensure there is no obstruction, nor > anything loose in there? Something is wrong if your #3&4 peak last with > the leanest nozzles and #5 peaks first with the richest nozzle. > Still not understanding how the engine could be running smoothly with > that wide a difference in mixtures between cylinders. > > On 8/22/2010 7:40 AM, Alan Mekler wrote: > > --> RV10-List message posted by: "Alan Mekler" > > > > Kelly, > > I just looked at my injectors cylinder 3 and 4 have the leanest > > injectors(GAMI A) while cylinder 5 has the richest injector (Gami J plus) > > Alan > > > > -----Original Message----- > > From: owner-rv10-list-server(at)matronics.com > > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Kelly McMullen > > Sent: Saturday, August 21, 2010 8:13 PM > > To: rv10-list(at)matronics.com > > Subject: Re: RV10-List: TMXIO-540 and GAMI injectors > > > > --> RV10-List message posted by: Kelly McMullen > > > > Perhaps you are working on the wrong end of the problem. #3&4 are > > peaking last, so must be too rich. The rest of the cylinders are peaking > > within 0.4gph of #5. You also will need to gather measurements every 0.2 > > gph to better detect the peaks once you get those two cylinders closer > > to the rest. > > > > On 8/21/2010 3:59 PM, Alan Mekler wrote: > >> Patrick, > >> > >> Before switching to the GAMIs my cylinder #5 peaked at 2.5 gallons l > >> than my richest cylinder #3. After changing to GAMIs (my 3^rd set) I'm > >> down to a 1 gallon spread. GAMI has given me the richest injector they > >> make for cylinder # 5 but it still peaks early. > >> > >> Here is my latest flight data flying at 7000 MSL 22 inches/ 2400 rpm. > >> > >> Alan > >> > >> 13 12.5 12.1 11.7 11.3 11.0 10.5 10.3 Fuel flow gal/hr > >> > >> 1420 1438 1468 1474 1453 1438 1422 1403 cylinder #1 > >> > >> 1381 1398 1428 1452 1447 1437 1412 1373 cylinder #2 > >> > >> 1393 1409 1438 1456 1473 1468 1448 1414 cylinder #3 > >> > >> 1400 1417 1449 1468 1477 1470 1450 1414 cylinder #4 > >> > >> 1434 1467 1469 1443 1415 1411 1400 1435 cylinder # 5 > >> > >> 1410 1430 1463 1474 1458 1441 1420 1397 cylinder #6 > >> > >> other method > >> > >> cylinder #1 1472 peak @ 11.5 > >> > >> cylinder #2 1451 peak@ 11.2 > >> > >> cylinder #3 1472 peak @ 11.1 > >> > >> cylinder#4 1477 peak @ 11.2 > >> > >> cylinder #5 1473 peak @ 12.1 > >> > >> cylinder #6 1474 peak @ 11.5 > >> > >> ------------------------------------------------------------------------ > >> > >> *From:* owner-rv10-list-server(at)matronics.com > >> [mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *Patrick > >> Thyssen > >> *Sent:* Saturday, August 21, 2010 5:22 PM > >> *To:* rv10-list(at)matronics.com > >> *Subject:* Re: RV10-List: TMXIO-540 and GAMI injectors > >> > >> ? Have you done the coke bottle check? Has anyone messed with the > >> lines from the spider to injectors? Are we sure the lines are the > >> right ones? The other thing have you had any problems with your EGT > >> system. Could your EGT probes be bad? > >> Peaking or not peaking where they should? > >> Just a few thoughts > >> Patrick Thyssen > >> > >> --- On *Sat, 8/21/10, Alan Mekler //* wrote: > >> > >> > >> From: Alan Mekler<amekler(at)metrocast.net> > >> Subject: RV10-List: TMXIO-540 and GAMI injectors > >> To: rv10-list(at)matronics.com > >> Date: Saturday, August 21, 2010, 11:04 AM > >> > >> I have been trying the GAMI injectors( on the 4^th set now) but found > >> the fuel flow on the cylinders varies widely. My cylinder #5 has the > >> richest injector and it still peaks a gallon or more before the other > >> cylinders Before gamis it was 2.5 gallons.. Has any one had this > >> problem? Any solutions? > >> > >> GAMI does not why the fuel is so unbalanced in this engine. I have 95 > >> hours on the engine and all compressions are good. No intake leaks. > >> > >> Alan > >> > >> N668G > >> > >> > >> > >> * * > >> * * > >> ** > >> ** > >> ** > >> *http://www.matronics.com/Navigator?RV10-List* > >> ** > >> ** > >> *http://forums.matronics.com* > >> ** > >> ** > >> *http://www.matronics.com/contribution* > >> * * > >> * > >> > >> > >> * > > > >atronics.com/Navigator?RV10-List" > target="_blank">http://www.matronics.co======================== > http://www.matronics.com/cont=============== > > > * > > Navigator to > > much much > > href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List > > Web > > href="http://forums.matronics.com">http://forums.matronics.com > > href="http://www.matronics.com/contribution">http://www.matronics.com/c ========== > > * > > * * > > *http://www.matronics.com/Navigator?RV10-List< --> * > *_ <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20color=>_* > *__* > *_ <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20color=>_* > *_ <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20color=>_* > *_ <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20color=>_* > *_ <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20color=>_* > *_ <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20color=>_* > *_ > *__* <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20color=>*_http://www.matronics.com/Navigator?RV10-List _*** > ** > ** > ** > ** > ** > *http://forums.matronics.com* > ** > ** > ** > ** > ** > *http://www.matronics.com/contribution* > ** > * *_* > *_ _* > > * > > > * ________________________________________________________________________________
From: "Alan Mekler" <amekler(at)metrocast.net>
Subject: TMXIO-540 and GAMI injectors
Date: Aug 22, 2010
Thanks. I'll look into it. Alan _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Kelly McMullen Sent: Sunday, August 22, 2010 8:07 PM Subject: Re: RV10-List: TMXIO-540 and GAMI injectors It is actually an AD on the fuel injection servos to check the security of the plug on the side. Some have been found loose and hanging by the safety wire. AD 2008-08-14 SUMMARY: This document publishes in the Federal Register an amendment adopting emergency airworthiness directive (AD) 2008-06-51 that was sent previously to all known U.S. owners and operators of Lycoming Engines IO, (L)IO, TIO, (L)TIO, AEIO, AIO, IGO, IVO, and HIO series reciprocating engines, TCM TSIO-360-RB reciprocating engines, and Superior Air Parts, Inc. IO-360 series reciprocating engines with certain Precision Airmotive LLC RSA-5 and RSA-10 series fuel injection servos. This AD results from eighteen reports of fuel injection servo plugs, part number (P/N) 383493, that had loosened or completely backed out of the threaded plug hole on the regulator cover of the fuel injection servo. These servo plugs were installed with servo plug gasket, P/N 365533, under the plug hex-head. We are issuing this AD to prevent a lean running engine, which could result in a substantial loss of engine power and subsequent loss of control of the airplane (f) Inspect the fuel injection servo plug, P/N 383493, for looseness, by attempting to turn it by hand, while being careful not to damage the safety wire or seal. If the plug moves, it is loose. (g) If the plug is not loose, go to paragraph (i) of this AD. (h) If the plug is loose, do the following: (1) Carefully cut and remove the safety wire that spans between the servo plug and regulator cover only. (2) Remove the servo plug while ensuring that the gasket, P/N 365533, that is behind the plug, is not lost. The gasket may be slightly stuck to the regulator cover. (3) Examine the threads on the servo plug and regulator cover for damage. Threads should be smooth and consistent, with no burrs or chips. The servo plug outer diameter threads should also measure within 0.7419-0.7500-inch. (4) If the threads on either the servo plug or the regulator cover are damaged, or do not measure within the limits in paragraph (h)(3) of this AD, the servo is not eligible for any installation and must be replaced before further flight. (5) Inspect the gasket, P/N 365533, for tears and other damage. We are allowing the re-use of undamaged gaskets. Replace damaged gaskets with a new gasket, P/N 365533. (6) When reassembling, do not install any servo plug or regulator cover that is not eligible for installation. Install the gasket onto the servo plug and reassemble the servo plug to the regulator cover. (7) Torque the servo plug to a new, higher torque of 90-100 in-lbs, to help maintain the proper clamp-up force against the plug and cover. (8) Safety wire the servo plug with 0.025-inch diameter wire to the regulator cover. Information on properly safety wiring the plug can be found in Precision Airmotive LLC Mandatory Service Bulletin No. PRS-107, Revision 1, dated March 6, 2008. (9) Inspect all other safety wire on the servo. Replace any that are damaged. On 8/22/2010 4:32 PM, Alan Mekler wrote: Patrick, Which SB are you referring to? Alan _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Patrick Thyssen Sent: Sunday, August 22, 2010 7:24 PM Subject: RE: RV10-List: TMXIO-540 and GAMI injectors That's why you need to know the probes are OK. They may be giving you a wrong signal. The coke bottle test is, undo your injector lines from the injectors, put the same size glass bottle under them and turn on your boost pump, fill bottle about 3/4 and see if the same amount of fuel is in all the glass bottles. Normally you do it with your injectors on but since you have different injectors it won't work that way. Just my way of checking. Patrick Thyssen Have you done the SB on the throttle body. The gasket and G on plug. I just checked another RV10 and he had not done it and it was loose. --- On Sun, 8/22/10, Alan Mekler wrote: From: Alan Mekler <mailto:amekler(at)metrocast.net> <amekler(at)metrocast.net> Subject: RE: RV10-List: TMXIO-540 and GAMI injectors Date: Sunday, August 22, 2010, 6:00 PM Patrick, Give me the details of the coke bottle test. I'm going to try switching probes. The odd thing is the engine runs smooth. Alan _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Patrick Thyssen Sent: Sunday, August 22, 2010 5:53 PM Subject: Re: RV10-List: TMXIO-540 and GAMI injectors HAVE YOU DONE THE COKE BOTTLE TEST WITHOUT THE INJECTORS. SINCE EACH INJECTOR WILL BE DIFFERENT NOW. HAVE YOU LOOKED AT YOUR PROBES? Maybe swap a few probes and see what you get. Patrick Thyssen --- On Sun, 8/22/10, Kelly McMullen wrote: From: Kelly McMullen <mailto:kellym(at)aviating.com> <kellym(at)aviating.com> Subject: Re: RV10-List: TMXIO-540 and GAMI injectors Date: Sunday, August 22, 2010, 3:46 PM About the only thing left is your dry tappet clearances. Your engine builder should be able to give you what those clearances are. Ideally the clearances are in the middle of the allowable range and similar for each cylinder.................................................................... ............. Alternatively you could measure the amount of movement of each rocker arm. Intakes should be the same and exhausts the same. Has anyone looked inside your sump/intake manifold to ensure there is no obstruction, nor anything loose in there? Something is wrong if your #3&4 peak last with the leanest nozzles and #5 peaks first with the richest nozzle. Still not understanding how the engine could be running smoothly with that wide a difference in mixtures between cylinders. On 8/22/2010 7:40 AM, Alan Mekler wrote: > --> RV10-List message posted by: "Alan Mekler" > > Kelly, > I just looked at my injectors cylinder 3 and 4 have the leanest > injectors(GAMI A) while cylinder 5 has the richest injector (Gami J plus) > Alan > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Kelly McMullen > Sent: Saturday, August 21, 2010 8:13 PM > To: rv10-list(at)matronics.com > Subject: Re: RV10-List: TMXIO-540 and GAMI injectors > > --> RV10-List message posted by: Kelly McMullen > > Perhaps you are working on the wrong end of the problem. #3&4 are > peaking last, so must be too rich. The rest of the cylinders are peaking > within 0.4gph of #5. You also will need to gather measurements every 0.2 > gph to better detect the peaks once you get those two cylinders closer > to the rest. > > On 8/21/2010 3:59 PM, Alan Mekler wrote: >> Patrick, >> >> Before switching to the GAMIs my cylinder #5 peaked at 2.5 gallons l >> than my richest cylinder #3. After changing to GAMIs (my 3^rd set) I'm >> down to a 1 gallon spread. GAMI has given me the richest injector they >> make for cylinder # 5 but it still peaks early. >> >> Here is my latest flight data flying at 7000 MSL 22 inches/ 2400 rpm. >> >> Alan >> >> 13 12.5 12.1 11.7 11.3 11.0 10.5 10.3 Fuel flow gal/hr >> >> 1420 1438 1468 1474 1453 1438 1422 1403 cylinder #1 >> >> 1381 1398 1428 1452 1447 1437 1412 1373 cylinder #2 >> >> 1393 1409 1438 1456 1473 1468 1448 1414 cylinder #3 >> >> 1400 1417 1449 1468 1477 1470 1450 1414 cylinder #4 >> >> 1434 1467 1469 1443 1415 1411 1400 1435 cylinder # 5 >> >> 1410 1430 1463 1474 1458 1441 1420 1397 cylinder #6 >> >> other method >> >> cylinder #1 1472 peak @ 11.5 >> >> cylinder #2 1451 peak@ 11.2 >> >> cylinder #3 1472 peak @ 11.1 >> >> cylinder#4 1477 peak @ 11.2 >> >> cylinder #5 1473 peak @ 12.1 >> >> cylinder #6 1474 peak @ 11.5 >> >> ------------------------------------------------------------------------ >> >> *From:* owner-rv10-list-server(at)matronics.com >> [mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *Patrick >> Thyssen >> *Sent:* Saturday, August 21, 2010 5:22 PM >> *To:* rv10-list(at)matronics.com >> *Subject:* Re: RV10-List: TMXIO-540 and GAMI injectors >> >> ? Have you done the coke bottle check? Has anyone messed with the >> lines from the spider to injectors? Are we sure the lines are the >> right ones? The other thing have you had any problems with your EGT >> system. Could your EGT probes be bad? >> Peaking or not peaking where they should? >> Just a few thoughts >> Patrick Thyssen >> >> --- On *Sat, 8/21/10, Alan Mekler / /* wrote: >> >> >> From: Alan Mekler <mailto:amekler(at)metrocast.net> <amekler(at)metrocast.net> >> Subject: RV10-List: TMXIO-540 and GAMI injectors >> To: rv10-list(at)matronics.com >> Date: Saturday, August 21, 2010, 11:04 AM >> >> I have been trying the GAMI injectors( on the 4^th set now) but found >> the fuel flow on the cylinders varies widely. My cylinder #5 has the >> richest injector and it still peaks a gallon or more before the other >> cylinders Before gamis it was 2.5 gallons.. Has any one had this >> problem? Any solutions? >> >> GAMI does not why the fuel is so unbalanced in this engine. I have 95 >> hours on the engine and all compressions are good. No intake leaks. >> >> Alan >> >> N668G >> >> >> >> * * >> * * >> ** >> ** >> ** >> *http://www.matronics.com/Navigator?RV10-List* >> ** >> ** >> *http://forums.matronics.com* >> ** >> ** >> *http://www.matronics.com/contribution* >> * * >> * >> >> >> * > >atronics.com/Navigator?RV10-List" target="_blank">http://www.matronics.co======================= http://www.matronics.com/cont=============== Navigator to much much href= "http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navi gator?RV10-List Web href= "http://forums.matronics.com">http://forums.matronics.com href= "http://www.matronics.com/contribution">http://www.matronics.com/c =========== http://www.matronics.com/Navigator?RV10-List< --> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> http://www.matronics.com/Navigator?RV10-List <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://forums.matronics.com> http://forums.matronics.com <http://www.matronics.com/contribution> http://www.matronics.com/contribution ________________________________________________________________________________
Date: Aug 22, 2010
From: Patrick Thyssen <jump2(at)sbcglobal.net>
Subject: Re: TMXIO-540 and GAMI injectors
You need the SB so you can see how they want you to comply,esp. safety wiri ng the plug. Patrick Thyssen --- On Sun, 8/22/10, Kelly McMullen wrote: From: Kelly McMullen <kellym(at)aviating.com> Subject: Re: RV10-List: TMXIO-540 and GAMI injectors Date: Sunday, August 22, 2010, 7:07 PM =0A=0A =0A=0A =0A It is actually an AD on the fuel injection servos to check the=0A security of the plug on the side. Some have been found loo se and=0A hanging by the safety wire. =0A AD 2008-08-14 =0A SUMMARY: This document publishes in the Federal Register an=0A am endment adopting emergency =0A airworthiness directive (AD) 2008-06-51 that was sent previously to =0A all known U.S. owners and =0A operators of Lycoming Engines IO, (L)IO, TIO, (L)TIO, AEIO, AIO,=0A IGO, IVO, and HIO series =0A reciprocating engines, TCM TSIO-360-RB reciprocating engines, and=0A Superior Air Parts, Inc. IO-360 =0A series reciprocating engines with certain Precision Airmotive LLC=0A RSA-5 and RSA-10 series fuel =0A injection servos. This AD results from eighteen reports of fuel=0A injection servo plugs, part number =0A (P/N) 383493, that had loosened or completely backed out of the=0A threaded plug hole on the regulator =0A cover of the fuel injection servo. These servo plugs were installed =0A with servo plug gasket, P/N =0A 365533, under the plug hex-head. We are issuing this AD to prevent a =0A lean running engine, which =0A could result in a substantial loss of engine power and subsequent=0A loss of control of the airplane =0A (f) Inspect the fuel injection servo=0A plug, P/N 383493, for l ooseness, by attempting to turn it by =0A hand, while being careful not to damage the safety wire or seal. =0A If the plug moves, it is loose. =0A (g) If the plug is not loose, go to paragraph (i) of this AD. =0A (h) If the plug is loose, do the following: =0A (1) Carefully cut and remove the safety wire that spans between=0A the servo plug and regulator =0A cover only. =0A (2) Remove the servo plug while ensuring that the gasket, P/N=0A 365533, that is behind the plug, is =0A not lost. The gasket may be slightly stuck to the regulator cover. =0A (3) Examine the threads on the servo plug and regulator cover for =0A damage. Threads should be =0A smooth and consistent, with no burrs or chips. The servo plug=0A outer diameter threads should also =0A measure within 0.7419-0.7500-inch. =0A (4) If the threads on either the servo plug or the regulator cover =0A are damaged, or do not measure =0A within the limits in paragraph (h)(3) of this AD, the servo is not =0A eligible for any installation and must =0A be replaced before further flight. =0A (5) Inspect the gasket, P/N 365533, for tears and other damage. We =0A are allowing the re-use of =0A undamaged gaskets. Replace damaged gaskets with a new gasket, P/N =0A 365533. =0A (6) When reassembling, do not install any servo plug or regulator =0A cover that is not eligible for =0A installation. Install the gasket onto the servo plug and=0A r eassemble the servo plug to the regulator =0A cover. =0A (7) Torque the servo plug to a new, higher torque of 90-100=0A in-lbs, to help maintain the proper =0A clamp-up force against the plug and cover. =0A (8) Safety wire the servo plug with 0.025-inch diameter wire to=0A the regulator cover. Information =0A on properly safety wiring the plug can be found in Precision=0A Airmotive LLC Mandatory Service =0A Bulletin No. PRS-107, Revision 1, dated March 6, 2008. =0A (9) Inspect all other safety wire on the servo. Replace any that =0A are damaged. =0A =0A =0A On 8/22/2010 4:32 PM, Alan Mekler wrote:=0A =0A =0A =0A =0A =0A=0A=0A =0A Patrick, =0A Which=0A SB are you referring to? =0A Alan =0A =C2- =0A =C2- =0A =0A =0A =0A =0A From:=0A owner-rv10-list-server(at)matronics.com=0A [mailto:owner-rv10-list-server(at)matronics.com] On=0A Behalf Of Patrick Thyssen =0A Sent:=0A Sunday, August 22, 2010 7:24=0A PM =0A To:=0A rv10-list(at)matronics.com =0A Subject:=0A RE: RV10-List: TMXIO-540=0A and GAMI injectors =0A =0A =C2- =0A =0A =0A =0A =0A That's why you=0A need to know the probes are OK. They may be giv ing=0A you a wrong signal. The coke bottle test is, un do=0A your injector lines from the injectors, put the =0A same size glass bottle under them and turn on your =0A boost pump, fill bottle about 3/4 and see if the =0A same amount of fuel is in all the glass bottles. =0A Normally you do it with your injectors on but=0A since you have different injectors it won't work=0A that way. =0A Just my way of checking. =0A Patrick Thyssen =0A Have you done the SB on the throttle=C2- body. T he=0A gasket and G on plug. I just checked another RV1 0=0A and he had not done it and it was loose. =0A =0A =0A --- On Sun,=0A 8/22/10, A lan Mekler =0A wrote: =0A =0A From: Alan Mekler <amekler(at)metrocast.net> =0A Subject: RE: RV10-List: TMXIO-540 and GAMI=0A injectors =0A To: rv10-list(at)matronics.com =0A Date: Sunday, August 22, 2010, 6:00 PM =0A =0A =0A Patrick, =0A =C2-Give me the details of the coke=0A bottle test. I=99m going to try switching=0A probes. =0A The odd thing is the engine runs=0A smooth. =0A Alan =0A =C2- =0A =0A =0A =0A From:=0A owner-rv10-list-server(at)matronics.com=0A [mailto: owner-rv10-list-server(at)matronics.com]=0A On=0A Behalf Of Patrick Thyssen =0A Sent:=0A Sunday, August 22, 2010 5:53 PM =0A To:=0A rv10-list@ matronics.com =0A Subject:=0A Re: R V10-List: TMXIO-540 and GAMI injectors =0A =0A =C2- =0A =0A =0A =0A =0A HAVE YOU DONE=0A THE COKE BOTTLE TEST WI THOUT=C2- THE=0A INJECTORS. SINCE EACH I NJECTOR WILL BE=0A DIFFERENT NOW.=C2- HA VE YOU LOOKED AT=0A YOUR PROBES? Maybe swa p a few probes=0A and see what you get. =0A Patrick Thyssen =0A =0A --- On Sun, 8/22/10, Kelly=0A McMullen =0A wrote: =0A =0A From: Kelly McMullen=0A =0A Subject: Re: RV10-List: TMXIO-540 and =0A GAMI injectors =0A To: rv10-list(at)matronics.com =0A Date: Sunday, August 22, 2010, 3:46 PM =0A =0A -->=0A RV10-List message posted by: Kelly=0A McMullen =0A =0A =0A About the only thing left is your=0A dry tappet clearances. Your engine =0A builder should be able to give you =0A what those clearances are. Ideally =0A the clearances are in the middle of =0A the allowable range and similar for =0A =0A each =0A cylinder............................ .....................................................=0A=0A =0A Alternatively you could measure the =0A amount of movement of each rocker =0A arm. Intakes should be the same and =0A exhausts the same. Has anyone looked =0A =0A inside your sump/intake manifold to =0A ensure there is no obstruction, nor =0A =0A anything loose in there? Something =0A is wrong if your #3&4 peak last=0A with =0A the leanest nozzles and #5 peaks=0A first with the richest nozzle. =0A Still not understanding how the=0A engine could be running smoothly=0A with =0A that wide a difference in mixtures =0A between cylinders. =0A =0A On 8/22/2010 7:40 AM, Alan Mekler=0A wrote: =0A > -->=C2- RV10-List message=0A posted by: "Alan=0A Mekler" =0A > =0A > Kelly, =0A > I just looked at my injectors=0A cylinder 3 and 4 have the leanest =0A > injectors(GAMI A) while=0A cylinder 5 has the richest injector=0A (Gami J plus) =0A > Alan =0A > =0A > -----Original Message----- =0A > From:=0A owner-rv10-list-server(at)matronics.com =0A >=0A [mailto:owner-rv10-list-server(at)matronics.com]=0A On Behalf Of Kelly McMullen =0A > Sent: Saturday, August 21, 2010=0A 8:13 PM =0A > To: rv10-list(at)matronics.com =0A > Subject: Re: RV10-List:=0A TMXIO-540 and GAMI injectors =0A > =0A > -->=C2- RV10-List message=0A posted by: Kelly=0A McMullen =0A > =0A >=C2- =C2- Perhaps you are worki ng on=0A the wrong end of the problem. =0A #3&4 are =0A > peaking last, so must be too=0A rich. The rest of the cylinders are=0A peaking =0A > within 0.4gph of #5. You also=0A will need to gather measurements=0A every 0.2 =0A > gph to better detect the peaks=0A once you get those two cylinders=0A closer =0A > to the rest. =0A > =0A > On 8/21/2010 3:59 PM, Alan=0A Mekler wrote: =0A >> Patrick, =0A >> =0A >> Before switching to the=0A GAMIs my cylinder #5 peaked at 2.5=0A gallons l =0A >> than my richest cylinder=0A #3. After changing to GAMIs (my 3^rd=0A set) I'm =0A >> down to a 1 gallon spread.=0A GAMI has given me the richest=0A injector they =0A >> make for cylinder # 5 but=0A it still peaks early. =0A >> =0A >> Here is my latest flight=0A data flying at 7000 MSL 22 inches/=0A 2400 rpm. =0A >> =0A >> Alan =0A >> =0A >> 13 12.5 12.1 11.7 11.3 11.0=0A 10.5 10.3 Fuel flow gal/hr =0A >> =0A >> 1420 1438 1468 1474 1453=0A 1438 1422 1403 cylinder #1 =0A >> =0A >> 1381 1398 1428 1452 1447=0A 1437 1412 1373 cylinder #2 =0A >> =0A >> 1393 1409 1438 1456 1473=0A 1468 1448 1414 cylinder #3 =0A >> =0A >> 1400 1417 1449 1468 1477=0A 1470 1450 1414 cylinder #4 =0A >> =0A >> 1434 1467 1469 1443 1415=0A 1411 1400 1435 cylinder # 5 =0A >> =0A >> 1410 1430 1463 1474 1458=0A 1441 1420 1397 cylinder #6 =0A >> =0A >> other method =0A >> =0A >> cylinder #1 1472 peak @=0A 11.5 =0A >> =0A >> cylinder #2 1451 peak@ 11.2 =0A >> =0A >> cylinder #3 1472 peak @=0A 11.1 =0A >> =0A >> cylinder#4 1477 peak @ 11.2 =0A >> =0A >> cylinder #5 1473 peak @=0A 12.1 =0A >> =0A >> cylinder #6 1474 peak @=0A 11.5 =0A >> =0A >>=0A ---------------------------------------------------------------------- -- =0A >> =0A >> *From:*=0A owner-rv10-list-server(at)matronics.com =0A >>=0A [mailto:owner-rv10-list-server(at)matronics.com]=0A *On Behalf Of *Patrick =0A >> Thyssen =0A >> *Sent:* Saturday, August=0A 21, 2010 5:22 PM =0A >> *To:*=0A rv10-list(at)matronics.com =0A >> *Subject:* Re: RV10-List:=0A TMXIO-540 and GAMI injectors =0A >> =0A >> ? Have you done the coke=0A bottle check? Has anyone messed with=0A the =0A >> lines from the spider to=0A injectors? Are we sure the lines are=0A the =0A >> right ones? The other thing=0A have you had any problems with your=0A EGT =0A >> system. Could your EGT=0A probes be bad? =0A >> Peaking or not peaking=0A where they should? =0A >> Just a few thoughts =0A >> Patrick Thyssen =0A >> =0A >> --- On *Sat, 8/21/10, Alan=0A Mekler=0A //*=0A wrote: =0A >> =0A >> =0A >> From: Alan=0A Mekler =0A >> Subject: RV10-List:=0A TMXIO-540 and GAMI injectors =0A >> To: rv10-list(at)matronics.com =0A >> Date: Saturday, August 21,=0A 2010, 11:04 AM =0A >> =0A >> I have been trying the GAMI=0A injectors( on the 4^th set now) but=0A found =0A >> the fuel flow on the=0A cylinders varies widely. My cylinder=0A #5 has the =0A >> richest injector and it=0A still peaks a gallon or more before=0A the other =0A >> cylinders Before gamis it=0A was 2.5 gallons.. Has any one had=0A this =0A >> problem? Any solutions? =0A >> =0A >> GAMI does not why the fuel=0A is so unbalanced in this engine. I=0A have 95 =0A >> hours on the engine and all=0A compressions are good. No intake=0A leaks. =0A >> =0A >> Alan =0A >> =0A >> N668G =0A >> =0A >> =0A >> =0A >> *=C2- * =0A >> *=C2- * =0A >> ** =0A >> ** =0A >> ** =0A >> *http://www.matronics.com/Navigat or?RV10-List* =0A >> ** =0A >> ** =0A >> *http://forums.matronics.com* =0A >> ** =0A >> ** =0A >> *http://www.matronics.com/contrib ution* =0A >> *=C2- * =0A >> * =0A >> =0A >> =0A >> * =0A > =0A >atronics.com/Navigator?RV10-List" =0A target="_blank">http://www.matroni cs.co======================= ==0A=0Ahttp://www.matronics.com/cont============ === =0A =0A =0A =0A =0A =0A =0A =0A =0A =C2- Navigator to much much href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics. com/Navigator?RV10-List Web href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c =C2- =========== =C2- =C2- =0A =0A =C2- =0A http://www.matronics.com/Navigator?RV10-List<=C2- --> =0A =C2- =0A =0A =0A =0A =0A =0A =0A http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com http://www.matronics.com/contribution =C2- =0A =0A =0A =0A =0A =0A =C2- =0A =0A =0A =0A =0A ________________________________________________________________________________
Date: Aug 22, 2010
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: Miniumum fuel comfort zone
Tim, I agree with all but the concept of gunk at the bottom of the tank only getting pulled into the system as the tank goes dry. The maximum flow out of the tank is at full power when you are using that tank and are nose high. In other words the max flow to dislodge anything at the bottom is on departure, not in cruise or descent. If something sticks enough to still be there as you empty that tank, it isn't going anywhere with the last gallon of fuel. I think you realize this, but it is a hard image to dismiss. Kelly On 8/22/2010 7:28 PM, Tim Olson wrote: > > You know, I somewhat feel the same regarding fuel, > First, if you run a tank to the very end, you're going > to have a little more chance to get all the gunk > and water that may be at that low spot in the tank. > Granted that since our inlet is obviously REALLY close > to the low spot, it probably doesn't matter much, but > just in concept, I don't know that bottom feeding > on the tank is such a great normal routine. > ________________________________________________________________________________
Date: Aug 23, 2010
Subject: Re: TMXIO-540 and GAMI injectors
From: Richard Martin <martinaerodrome(at)gmail.com>
Alan, I experienced a similar problem on my RV8. I switched to Air Flow Performance injecters that have tunable inserts that alow you to micromanage the fuel flow on each injecter. On my RV8 I found that I needed .026,,027 and .028 inserts . If you call them, talk to Dan Rivera and he will advise the corect proceedure. Good Luck Dick Martin RV8 N233M the fast one On Sat, Aug 21, 2010 at 11:04 AM, Alan Mekler wrote: > I have been trying the GAMI injectors( on the 4th set now) but found the > fuel flow on the cylinders varies widely. My cylinder #5 has the richest > injector and it still peaks a gallon or more before the other cylinders > Before gamis it was 2.5 gallons.. Has any one had this problem? Any > solutions? > > GAMI does not why the fuel is so unbalanced in this engine. I have 95 hours > on the engine and all compressions are good. No intake leaks. > > Alan > > N668G > > * > > * > > ________________________________________________________________________________
From: "DLM" <dlm34077(at)cox.net>
Subject: GRT standard probes.
Date: Aug 24, 2010
I started flying with 6 standard EIS 6000 probes. I have had five failures in 310 hours. I don't know whether it is just a bad batch or what. I have three of their higher quality probes (white taped leads) which were their replacements and they have not failed yet, but they have less than 150 hours on them. The latest failure occurred last Saturday and since I had already ordered a set of EI P-110, I am going to change them all as opposed to changing them individually every 50-100 hours. So far my failures occurred at <200, 210, 250,278,and 310 hours. Temperatures were normally 1375-1420 (as measured by the EIS) and located 2" from the exhaust flange. My previous experience with probes is 2000 hours on Insight GEM 603 with one failure and 530 hours on an EI SU8A with no failures. Has anyone else had any EGT probe difficulties? ________________________________________________________________________________
From: "DLM" <dlm34077(at)cox.net>
Subject: reliability
Date: Aug 24, 2010
Just started to look at additional things to do that improve reliability. A check with Skytec indicates that the starters are engineered for about 5500 starts. At 2 starts per hour that should be about 2700 hours. The starter can be rebuilt for about $160-200. The plane power alternator which Vans supplies, should have new brush assembly at 1000 hours. The replacement part assembly which includes the regulator circuitry, is about $50. I plan to add the assembly to my parts kit. I already carry an additional master contactor, a starter relay, several serviceable sparkplugs and prop O-ring. The tool box contains , in additional to tools, additional wire, safety wire, tie wraps, electrical connectors, fuses, screws, bolts and washers. Anyone else carrying additional spare parts? Many FBOs can't/won't (insurance) work on your experimental because they do not have continuing airworthiness data. N46007 at 310TT ________________________________________________________________________________
From: "DLM" <dlm34077(at)cox.net>
Subject: EGT probes
Date: Aug 24, 2010
Just a heads up. If you swap the GRT EGT probes for another brand, i.e. EI P-110, you may require some additional length on the GRT EIS wires. The GRT probes have a length of about 24" while my replacements have only 12". This means I will have to splice with crimp connectors for cylinder 1 and 2. ________________________________________________________________________________
From: "Carl Froehlich" <carl.froehlich(at)verizon.net>
Subject: reliability
Date: Aug 24, 2010
A couple more: - Spare fuel cap. The pin connecting the tab may break. You can get the cap off with a vice grip but having a spare once you get it off makes life easier when on the road. - Spare alternator belt. An FBO may be able to help pull the prop to replace it. Carl Froehlich RV-8A (550 hrs) RV-10 (system install) From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of DLM Sent: Tuesday, August 24, 2010 4:10 PM Subject: RV10-List: reliability Just started to look at additional things to do that improve reliability. A check with Skytec indicates that the starters are engineered for about 5500 starts. At 2 starts per hour that should be about 2700 hours. The starter can be rebuilt for about $160-200. The plane power alternator which Vans supplies, should have new brush assembly at 1000 hours. The replacement part assembly which includes the regulator circuitry, is about $50. I plan to add the assembly to my parts kit. I already carry an additional master contactor, a starter relay, several serviceable sparkplugs and prop O-ring. The tool box contains , in additional to tools, additional wire, safety wire, tie wraps, electrical connectors, fuses, screws, bolts and washers. Anyone else carrying additional spare parts? Many FBOs can't/won't (insurance) work on your experimental because they do not have continuing airworthiness data. N46007 at 310TT ________________________________________________________________________________
Date: Aug 24, 2010
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: reliability
RV specific parts would be the main thing. If the alternator belt is a standard Lycoming part (likely) any FBO will have or can get it from the nearest National Aviation Parts Alternative (NAPA) store. Most of your engine compartment stuff is either going to be stock Lycoming, or homebuilt specific, so keep that in mind for spares. Starter and master relays that Vans supplies are stock Cessna parts. Spark plugs will depend on whether you have aviation plugs (18mm) or auto plugs (14mm). All are considerations for choosing which parts to use in the first place...will a failure leave you AOG, or is a spare easy and cheap to carry. On 8/24/2010 3:21 PM, Carl Froehlich wrote: > > A couple more: > > - Spare fuel cap. The pin connecting the tab may break. You can get > the cap off with a vice grip but having a spare once you get it off > makes life easier when on the road. > > - Spare alternator belt. An FBO may be able to help pull the prop to > replace it. > > Carl Froehlich > > RV-8A (550 hrs) > > RV-10 (system install) > > *From:* owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *DLM > *Sent:* Tuesday, August 24, 2010 4:10 PM > *To:* rv10-list(at)matronics.com > *Subject:* RV10-List: reliability > > Just started to look at additional things to do that improve reliability. > > A check with Skytec indicates that the starters are engineered for > about 5500 starts. At 2 starts per hour that should be about 2700 > hours. The starter can be rebuilt for about $160-200. > > The plane power alternator which Vans supplies, should have new brush > assembly at 1000 hours. The replacement part assembly which includes > the regulator circuitry, is about $50. I plan to add the assembly to > my parts kit. > > I already carry an additional master contactor, a starter relay, > several serviceable sparkplugs and prop O-ring. The tool box contains > , in additional to tools, additional wire, safety wire, tie wraps, > electrical connectors, fuses, screws, bolts and washers. > > Anyone else carrying additional spare parts? Many FBOs can't/won't > (insurance) work on your experimental because they do not have > continuing airworthiness data. > > N46007 at 310TT > > * * > * * > http://www.matronic================= > <http://www.matronics.com/Navigator?RV10-List>http://forums.matronics.com > - List Contribution Web generous nbsp; --> > http://www.matronics.com/c= > * * <http://www.matronics.com/contribution> > * > > > * ________________________________________________________________________________
From: "Bob Leffler" <rv(at)thelefflers.com>
Subject: Fuel Injection
Date: Aug 24, 2010
I'm getting ready to order an engine.... I am looking for opinions pro/con for Precision Airmotive (Bendix) versus AirFlow Performance. . Don at Airflow seems to be very active in the experimental community and provides great support. . AFP requires a purge valve whereas the Precision doesn't. . Precision seems to be the default injectors on the OEM from Van's, Aerosport, and a couple others. I just exhausted my knowledge on the subject. ________________________________________________________________________________
From: "DLM" <dlm46007(at)cox.net>
Subject: Re: reliability
Date: Aug 24, 2010
I will consider the cap; I plan to keep the part number for the belt handy; but would buy when needed. Those who safety an extra alt belt to the engine may find just another weathered belt in an emergency. ----- Original Message ----- From: Carl Froehlich To: rv10-list(at)matronics.com Sent: Tuesday, August 24, 2010 3:21 PM Subject: RE: RV10-List: reliability A couple more: - Spare fuel cap. The pin connecting the tab may break. You can get the cap off with a vice grip but having a spare once you get it off makes life easier when on the road. - Spare alternator belt. An FBO may be able to help pull the prop to replace it. Carl Froehlich RV-8A (550 hrs) RV-10 (system install) From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of DLM Sent: Tuesday, August 24, 2010 4:10 PM To: rv10-list(at)matronics.com Subject: RV10-List: reliability Just started to look at additional things to do that improve reliability. A check with Skytec indicates that the starters are engineered for about 5500 starts. At 2 starts per hour that should be about 2700 hours. The starter can be rebuilt for about $160-200. The plane power alternator which Vans supplies, should have new brush assembly at 1000 hours. The replacement part assembly which includes the regulator circuitry, is about $50. I plan to add the assembly to my parts kit. I already carry an additional master contactor, a starter relay, several serviceable sparkplugs and prop O-ring. The tool box contains , in additional to tools, additional wire, safety wire, tie wraps, electrical connectors, fuses, screws, bolts and washers. Anyone else carrying additional spare parts? Many FBOs can't/won't (insurance) work on your experimental because they do not have continuing airworthiness data. N46007 at 310TT http://www.matronic================ http://forums.matronics.com - List Contribution Web generous nbsp; --> http://www.matronics.com/c ________________________________________________________________________________
From: "Jack Phillips" <pietflyr(at)bellsouth.net>
Subject: reliability
Date: Aug 24, 2010
I can verify the need for a spare fuel cap. I broke the pin on one cap of my RV-4 when doing my preflight inspection before making an important trip. Of course it was a weekend and no parts were available. Fortunately the caps in the RV-10 wing kit were the same and a quick trip home to rob my RV-10 (it will be a long time before it needs fuel caps except to keep dust out of the tanks) and I was on my way. Jack Phillips #40610 (wings) Raleigh, NC _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of DLM Sent: Tuesday, August 24, 2010 9:16 PM Subject: Re: RV10-List: reliability I will consider the cap; I plan to keep the part number for the belt handy; but would buy when needed. Those who safety an extra alt belt to the engine may find just another weathered belt in an emergency. ----- Original Message ----- From: Carl <mailto:carl.froehlich(at)verizon.net> Froehlich Sent: Tuesday, August 24, 2010 3:21 PM Subject: RE: RV10-List: reliability A couple more: - Spare fuel cap. The pin connecting the tab may break. You can get the cap off with a vice grip but having a spare once you get it off makes life easier when on the road. - Spare alternator belt. An FBO may be able to help pull the prop to replace it. Carl Froehlich RV-8A (550 hrs) RV-10 (system install) From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of DLM Sent: Tuesday, August 24, 2010 4:10 PM Subject: RV10-List: reliability Just started to look at additional things to do that improve reliability. A check with Skytec indicates that the starters are engineered for about 5500 starts. At 2 starts per hour that should be about 2700 hours. The starter can be rebuilt for about $160-200. The plane power alternator which Vans supplies, should have new brush assembly at 1000 hours. The replacement part assembly which includes the regulator circuitry, is about $50. I plan to add the assembly to my parts kit. I already carry an additional master contactor, a starter relay, several serviceable sparkplugs and prop O-ring. The tool box contains , in additional to tools, additional wire, safety wire, tie wraps, electrical connectors, fuses, screws, bolts and washers. Anyone else carrying additional spare parts? Many FBOs can't/won't (insurance) work on your experimental because they do not have continuing airworthiness data. N46007 at 310TT http://www.matronic================ http://forums.matronics.com - List Contribution Web generous nbsp; --> http://www.matronics.com/c= <http://www.matronics.com/contribution> <http://www.matronics.com/contribution> <http://www.matronics.com/contribution> <http://www.matronics.com/contribution> href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com /Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ________________________________________________________________________________
Date: Aug 24, 2010
From: Linn Walters <pitts_pilot(at)bellsouth.net>
Subject: Re: reliability
DLM wrote: > I will consider the cap; I plan to keep the part number for the belt > handy; but would buy when needed. Those who safety an extra alt belt > to the engine may find just another weathered belt in an emergency. In order to install a newly purchased belt, you have to remove the prop along with the cowl. Terribly time consuming even if you have the tools handy. The belts typically will last for years if aligned and tensioned properly. A spare, weathered belt is still better than nothing if you're AOG on a late Sunday afternoon ....... Linn > ----- Original Message ----- > *From:* Carl Froehlich > *To:* rv10-list(at)matronics.com > *Sent:* Tuesday, August 24, 2010 3:21 PM > *Subject:* RE: RV10-List: reliability > > A couple more: > > - Spare fuel cap. The pin connecting the tab may break. > You can get the cap off with a vice grip but having a spare once > you get it off makes life easier when on the road. > > - Spare alternator belt. An FBO may be able to help pull > the prop to replace it. > > > > Carl Froehlich > > RV-8A (550 hrs) > > RV-10 (system install) > > > > *From:* owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *DLM > *Sent:* Tuesday, August 24, 2010 4:10 PM > *To:* rv10-list(at)matronics.com > *Subject:* RV10-List: reliability > > > > Just started to look at additional things to do that improve > reliability. > > > > A check with Skytec indicates that the starters are engineered for > about 5500 starts. At 2 starts per hour that should be about 2700 > hours. The starter can be rebuilt for about $160-200. > > > > The plane power alternator which Vans supplies, should have new > brush assembly at 1000 hours. The replacement part assembly which > includes the regulator circuitry, is about $50. I plan to add > the assembly to my parts kit. > > > > I already carry an additional master contactor, a starter relay, > several serviceable sparkplugs and prop O-ring. The tool box > contains , in additional to tools, additional wire, safety wire, > tie wraps, electrical connectors, fuses, screws, bolts and washers. > > > > Anyone else carrying additional spare parts? Many FBOs can't/won't > (insurance) work on your experimental because they do not have > continuing airworthiness data. > > > > N46007 at 310TT > > * * > > * * > > http://www.matronic=================http://forums.matronics.com > - List Contribution Web generous nbsp; --> > http://www.matronics.com/c= > > * * <http://www.matronics.com/contribution> > > * > > href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List* > *href="http://forums.matronics.com">http://forums.matronics.com > href="http://www.matronics.com/contribution">http://www.matronics.com/c > * > > * > > > * ________________________________________________________________________________
From: Rick <ricksked(at)cox.net>
Subject: Re: Fuel Injection
Date: Aug 24, 2010
Bob, The purge valve is an option but I like mine for removing the Fuel from the distribution block at shut down as well as pumping cool fuel during hot starts. Maybe I was lucky but as built by Barrets all my injectors are right on and I have had to do nothing to operate LOP with all the temps very close to each other. Rick S. N246RS Sent from my iPhone On Aug 24, 2010, at 5:44 PM, "Bob Leffler" wrote: > I=99m getting ready to order an engine.. > > > I am looking for opinions pro/con for Precision Airmotive (Bendix) > versus AirFlow Performance. > > > =C2=B7 Don at Airflow seems to be very active in the experimental > community and provides great support. > > > =C2=B7 AFP requires a purge valve whereas the Precision doesn=99t. > > > =C2=B7 Precision seems to be the default injectors on the OEM fro > m Van=99s, Aerosport, and a couple others. > > > I just exhausted my knowledge on the subject. > > ________________________________________________________________________________
From: "Carl Froehlich" <carl.froehlich(at)verizon.net>
Subject: Fuel Injection
Date: Aug 24, 2010
If given the option, I=99d lean toward the AirFlow Performance system. I have that on my 8A and can vouch for it. I run LOP 95% of the time in cruise and all cylinder EGTs are within 20 degrees (delta between each EGT temperature and that cylinder=99s temperature at peak EGT). I got the Precision on my Van=99s IO-540 only because of the great price I got during a Van=99s engine sale a couple of years ago. If it ever needs replacing I=99ll back fit with the AirFlow Performance system. I too like the purge valve for engine shutdown as it limits the fuel dripping back down into the filter box. Carl From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Rick Sent: Tuesday, August 24, 2010 9:32 PM Subject: Re: RV10-List: Fuel Injection Bob, The purge valve is an option but I like mine for removing the Fuel from the distribution block at shut down as well as pumping cool fuel during hot starts. Maybe I was lucky but as built by Barrets all my injectors are right on and I have had to do nothing to operate LOP with all the temps very close to each other. Rick S. N246RS Sent from my iPhone On Aug 24, 2010, at 5:44 PM, "Bob Leffler" wrote: I=99m getting ready to order an engine.. I am looking for opinions pro/con for Precision Airmotive (Bendix) versus AirFlow Performance. =C2=B7 Don at Airflow seems to be very active in the experimental community and provides great support. =C2=B7 AFP requires a purge valve whereas the Precision doesn=99t. =C2=B7 Precision seems to be the default injectors on the OEM from Van=99s, Aerosport, and a couple others. I just exhausted my knowledge on the subject. href="http://www.matronics.com/Navigator?RV10-List">http://www.matronic s.com/Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ontribution ________________________________________________________________________________
Date: Aug 24, 2010
Subject: Re: Fuel Injection
From: Kelly McMullen <apilot2(at)gmail.com>
Well, I've been operating a Mooney for about 800 hours over the past dozen years with a Precision RSA fuel injection system on an IO-360A1A engine. After the first few months of learning how to hot start it without effort, it hasn't given me a lick of trouble. I had the system overhauled at the same time I did the rest of the engine 8 years ago. It has always allowed me to run up to 70 LOP without more than a hint of roughness, runs with EGT and CHT all within 30 of each other when about 10 LOP to peak at appropriate power settings. On the other hand, AirFlow lets you do more fine tuning on your own, if that is your bag. Precision needs to be properly set up on a flow bench, but if done right will be good for pretty close to TBO with no more than cleaning the inlet screen every couple hundred hours and cleaning the injectors on about the same schedule. Purge valve to me is just one more thing to deal with, check that it isn't in the wrong position, etc. You probably won't go wrong with either system. Kelly On Tue, Aug 24, 2010 at 5:44 PM, Bob Leffler wrote: > Im getting ready to order an engine.. > > > I am looking for opinions pro/con for Precision Airmotive (Bendix) versus > AirFlow Performance. > > > Don at Airflow seems to be very active in the experimental > community and provides great support. > > > AFP requires a purge valve whereas the Precision doesnt. > > > Precision seems to be the default injectors on the OEM from Vans, > Aerosport, and a couple others. > > > I just exhausted my knowledge on the subject. > > ________________________________________________________________________________
Date: Aug 24, 2010
From: "Bruceklas" <bruceklas(at)gmail.com>
Subject: Re: reliability
________________________________________________________________________________
From: "Pascal" <rv10builder(at)verizon.net>
Subject: Re: lessons learned installing plexiglas with Weld-on 10
Date: Aug 25, 2010
-------------------------------------------------- From: "eagerlee" <eagerlee(at)comcast.net> Sent: Monday, March 03, 2008 10:08 PM Subject: RV10-List: lessons learned installing plexiglas with Weld-on 10 > > We just finished building our windscreen faring so now its on to bigger > and better things like "trimming out" the final finish of the doors, > windows and windscreen. The gluing of the door windows was easy. The > first one we did on the bench per the directions except we applied freshly > mixed glue to both the plexi and the fiberglass ledge. A few days later > we installed the door to the cabin and then: AHH!! We found 3 small > cracks on the edge where one of the clamps held the plexi tight against > the fiberglass ledge. We stop drilled the cracks and changed technique > for the second door/window installation. The door was installed on the > cabin complete with hinges and latches and trimmed to give a good flush > fit. We used four nylon straps around the entire fuselage and cabin with > wooden blocks to apply pressure at the window edges. This pressure was > left in place for about 22 hours and the results were great with NO > cracks. We then did both rear cabin windows together using ! > the four strap method of holding them in place and when we removed the > straps and blocks we were saddened by the discovery of dozens of small > "feathery" cracks at the pressure points. We thought of starting over > with the rear windows but e-mailed Van's and when Scott said that other > builders reported these cracks (Van's RV-10 with 1100 hours has them) but > there have been ZERO failures, we decided to stress the cracks to see if > we could get them to "run" into the center of the window. We applied heat > to get the temperature of the window bond up to where the Summer Colorado > sun might cause it to rise. Then we applied an ice pack to get the > temperature down to where the lower flight levels might cause it to fall. > An amazing result - the cracks disappeared. I don't mean that they went > away - I mean they were VERY difficult (in some cases, impossible) to see. > We did the windscreen with a combination of clamps on the sides and a > strap around the cabin to give us holding pre! > ssure across the top. We got several small cracks at the pres! > sure poi > > nts of the clamps - none at the strap. Our final conclusion is that the > cracks are caused by high clamping pressure over time and the best way to > avoid them when using Weld-on 10 is to remove your clamps (or straps) > after just a few hours, maybe three of four, and keep the pressure down to > no more than is needed to keep the plexi flush with the cabin. We heated > all our weld-on 10 bonds to stress relieve them. > > Paul Hahn > #40203 > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=167577#167577 > > > ________________________________________________________________________________
Date: Aug 25, 2010
Subject: Re: Fuel Injection
From: Richard Martin <martinaerodrome(at)gmail.com>
I have a precision system on my 10 year old 2000 hour RV8. I wish I had the Air Flow because of the purge valve feature. It makes hot starts a non event. Dick Martin RV8 N233M the fast one On Tue, Aug 24, 2010 at 7:44 PM, Bob Leffler wrote: > I=92m getting ready to order an engine=85=85.. > > > I am looking for opinions pro/con for Precision Airmotive (Bendix) versus > AirFlow Performance. > > > =B7 Don at Airflow seems to be very active in the experimental > community and provides great support. > > > =B7 AFP requires a purge valve whereas the Precision doesn=92t. > > > =B7 Precision seems to be the default injectors on the OEM from > Van=92s, Aerosport, and a couple others. > > > I just exhausted my knowledge on the subject. > > * > =========== =========== =========== =========== > * > > ________________________________________________________________________________
From: "Dawson-Townsend,Timothy" <tdawson-townsend(at)aurora.aero>
Subject: Diamond Doors from AvWeb
Date: Aug 26, 2010
FAA RESPONDS TO DIAMOND DOOR DEPARTURES<http://www.avweb.com/eletter/archiv es/avflash/1711-full.html#203187> Responding to "several reports of the rear passenger door departing the air plane in flight" the FAA Wednesday published proposed rules for owners of c ertain Diamond aircraft models. "Several reports" appears to translate to 3 1, according to the FAA, and affected models are DA40 and DA40F airplanes. The FAA is proposing to change the models' "emergency open doors procedure" via temporary revision to the aircrafts' flight manuals and apply an "impr oved design" to an open door retention mechanism on some aircraft. The phys ical change required for door retaining brackets would affect 428 airplanes in the U.S. registry at an estimated cost of $245 per aircraft. But that c hange does not affect the door locking mechanism, itself, which Diamond say s appears to be fine ... so long as pilots actually close the door. More... <http://www.avweb.com/eletter/archives/avflash/1711-full.html#203187> Tim Dawson-Townsend RV-10 40025 APRS KB1URG tdt(at)aurora.aero 617-500-4812 (office) 617-905-4800 (mobile) smaller flight ________________________________________________________________________________
From: "Alan Mekler" <amekler(at)metrocast.net>
Subject: TMXIO-540 and GAMI injectors
Date: Aug 26, 2010
Kelly, My engine has had the AD done but we did find an interesting finding. We did the bottle test with the injectors on and we saw less fuel coming out #5 even though it had the richest injector. So now we know the problem must be in the flow divider. Not sure what the next step will be. Will try calling Precision tomorrow. Alan _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Kelly McMullen Sent: Sunday, August 22, 2010 8:07 PM Subject: Re: RV10-List: TMXIO-540 and GAMI injectors It is actually an AD on the fuel injection servos to check the security of the plug on the side. Some have been found loose and hanging by the safety wire. AD 2008-08-14 SUMMARY: This document publishes in the Federal Register an amendment adopting emergency airworthiness directive (AD) 2008-06-51 that was sent previously to all known U.S. owners and operators of Lycoming Engines IO, (L)IO, TIO, (L)TIO, AEIO, AIO, IGO, IVO, and HIO series reciprocating engines, TCM TSIO-360-RB reciprocating engines, and Superior Air Parts, Inc. IO-360 series reciprocating engines with certain Precision Airmotive LLC RSA-5 and RSA-10 series fuel injection servos. This AD results from eighteen reports of fuel injection servo plugs, part number (P/N) 383493, that had loosened or completely backed out of the threaded plug hole on the regulator cover of the fuel injection servo. These servo plugs were installed with servo plug gasket, P/N 365533, under the plug hex-head. We are issuing this AD to prevent a lean running engine, which could result in a substantial loss of engine power and subsequent loss of control of the airplane (f) Inspect the fuel injection servo plug, P/N 383493, for looseness, by attempting to turn it by hand, while being careful not to damage the safety wire or seal. If the plug moves, it is loose. (g) If the plug is not loose, go to paragraph (i) of this AD. (h) If the plug is loose, do the following: (1) Carefully cut and remove the safety wire that spans between the servo plug and regulator cover only. (2) Remove the servo plug while ensuring that the gasket, P/N 365533, that is behind the plug, is not lost. The gasket may be slightly stuck to the regulator cover. (3) Examine the threads on the servo plug and regulator cover for damage. Threads should be smooth and consistent, with no burrs or chips. The servo plug outer diameter threads should also measure within 0.7419-0.7500-inch. (4) If the threads on either the servo plug or the regulator cover are damaged, or do not measure within the limits in paragraph (h)(3) of this AD, the servo is not eligible for any installation and must be replaced before further flight. (5) Inspect the gasket, P/N 365533, for tears and other damage. We are allowing the re-use of undamaged gaskets. Replace damaged gaskets with a new gasket, P/N 365533. (6) When reassembling, do not install any servo plug or regulator cover that is not eligible for installation. Install the gasket onto the servo plug and reassemble the servo plug to the regulator cover. (7) Torque the servo plug to a new, higher torque of 90-100 in-lbs, to help maintain the proper clamp-up force against the plug and cover. (8) Safety wire the servo plug with 0.025-inch diameter wire to the regulator cover. Information on properly safety wiring the plug can be found in Precision Airmotive LLC Mandatory Service Bulletin No. PRS-107, Revision 1, dated March 6, 2008. (9) Inspect all other safety wire on the servo. Replace any that are damaged. On 8/22/2010 4:32 PM, Alan Mekler wrote: Patrick, Which SB are you referring to? Alan _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Patrick Thyssen Sent: Sunday, August 22, 2010 7:24 PM Subject: RE: RV10-List: TMXIO-540 and GAMI injectors That's why you need to know the probes are OK. They may be giving you a wrong signal. The coke bottle test is, undo your injector lines from the injectors, put the same size glass bottle under them and turn on your boost pump, fill bottle about 3/4 and see if the same amount of fuel is in all the glass bottles. Normally you do it with your injectors on but since you have different injectors it won't work that way. Just my way of checking. Patrick Thyssen Have you done the SB on the throttle body. The gasket and G on plug. I just checked another RV10 and he had not done it and it was loose. --- On Sun, 8/22/10, Alan Mekler wrote: From: Alan Mekler <mailto:amekler(at)metrocast.net> <amekler(at)metrocast.net> Subject: RE: RV10-List: TMXIO-540 and GAMI injectors Date: Sunday, August 22, 2010, 6:00 PM Patrick, Give me the details of the coke bottle test. I'm going to try switching probes. The odd thing is the engine runs smooth. Alan _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Patrick Thyssen Sent: Sunday, August 22, 2010 5:53 PM Subject: Re: RV10-List: TMXIO-540 and GAMI injectors HAVE YOU DONE THE COKE BOTTLE TEST WITHOUT THE INJECTORS. SINCE EACH INJECTOR WILL BE DIFFERENT NOW. HAVE YOU LOOKED AT YOUR PROBES? Maybe swap a few probes and see what you get. Patrick Thyssen --- On Sun, 8/22/10, Kelly McMullen wrote: From: Kelly McMullen <mailto:kellym(at)aviating.com> <kellym(at)aviating.com> Subject: Re: RV10-List: TMXIO-540 and GAMI injectors Date: Sunday, August 22, 2010, 3:46 PM About the only thing left is your dry tappet clearances. Your engine builder should be able to give you what those clearances are. Ideally the clearances are in the middle of the allowable range and similar for each cylinder.................................................................... ............. Alternatively you could measure the amount of movement of each rocker arm. Intakes should be the same and exhausts the same. Has anyone looked inside your sump/intake manifold to ensure there is no obstruction, nor anything loose in there? Something is wrong if your #3&4 peak last with the leanest nozzles and #5 peaks first with the richest nozzle. Still not understanding how the engine could be running smoothly with that wide a difference in mixtures between cylinders. On 8/22/2010 7:40 AM, Alan Mekler wrote: > --> RV10-List message posted by: "Alan Mekler" > > Kelly, > I just looked at my injectors cylinder 3 and 4 have the leanest > injectors(GAMI A) while cylinder 5 has the richest injector (Gami J plus) > Alan > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Kelly McMullen > Sent: Saturday, August 21, 2010 8:13 PM > To: rv10-list(at)matronics.com > Subject: Re: RV10-List: TMXIO-540 and GAMI injectors > > --> RV10-List message posted by: Kelly McMullen > > Perhaps you are working on the wrong end of the problem. #3&4 are > peaking last, so must be too rich. The rest of the cylinders are peaking > within 0.4gph of #5. You also will need to gather measurements every 0.2 > gph to better detect the peaks once you get those two cylinders closer > to the rest. > > On 8/21/2010 3:59 PM, Alan Mekler wrote: >> Patrick, >> >> Before switching to the GAMIs my cylinder #5 peaked at 2.5 gallons l >> than my richest cylinder #3. After changing to GAMIs (my 3^rd set) I'm >> down to a 1 gallon spread. GAMI has given me the richest injector they >> make for cylinder # 5 but it still peaks early. >> >> Here is my latest flight data flying at 7000 MSL 22 inches/ 2400 rpm. >> >> Alan >> >> 13 12.5 12.1 11.7 11.3 11.0 10.5 10.3 Fuel flow gal/hr >> >> 1420 1438 1468 1474 1453 1438 1422 1403 cylinder #1 >> >> 1381 1398 1428 1452 1447 1437 1412 1373 cylinder #2 >> >> 1393 1409 1438 1456 1473 1468 1448 1414 cylinder #3 >> >> 1400 1417 1449 1468 1477 1470 1450 1414 cylinder #4 >> >> 1434 1467 1469 1443 1415 1411 1400 1435 cylinder # 5 >> >> 1410 1430 1463 1474 1458 1441 1420 1397 cylinder #6 >> >> other method >> >> cylinder #1 1472 peak @ 11.5 >> >> cylinder #2 1451 peak@ 11.2 >> >> cylinder #3 1472 peak @ 11.1 >> >> cylinder#4 1477 peak @ 11.2 >> >> cylinder #5 1473 peak @ 12.1 >> >> cylinder #6 1474 peak @ 11.5 >> >> ------------------------------------------------------------------------ >> >> *From:* owner-rv10-list-server(at)matronics.com >> [mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *Patrick >> Thyssen >> *Sent:* Saturday, August 21, 2010 5:22 PM >> *To:* rv10-list(at)matronics.com >> *Subject:* Re: RV10-List: TMXIO-540 and GAMI injectors >> >> ? Have you done the coke bottle check? Has anyone messed with the >> lines from the spider to injectors? Are we sure the lines are the >> right ones? The other thing have you had any problems with your EGT >> system. Could your EGT probes be bad? >> Peaking or not peaking where they should? >> Just a few thoughts >> Patrick Thyssen >> >> --- On *Sat, 8/21/10, Alan Mekler / /* wrote: >> >> >> From: Alan Mekler <mailto:amekler(at)metrocast.net> <amekler(at)metrocast.net> >> Subject: RV10-List: TMXIO-540 and GAMI injectors >> To: rv10-list(at)matronics.com >> Date: Saturday, August 21, 2010, 11:04 AM >> >> I have been trying the GAMI injectors( on the 4^th set now) but found >> the fuel flow on the cylinders varies widely. My cylinder #5 has the >> richest injector and it still peaks a gallon or more before the other >> cylinders Before gamis it was 2.5 gallons.. Has any one had this >> problem? Any solutions? >> >> GAMI does not why the fuel is so unbalanced in this engine. I have 95 >> hours on the engine and all compressions are good. No intake leaks. >> >> Alan >> >> N668G >> >> >> >> * * >> * * >> ** >> ** >> ** >> *http://www.matronics.com/Navigator?RV10-List* >> ** >> ** >> *http://forums.matronics.com* >> ** >> ** >> *http://www.matronics.com/contribution* >> * * >> * >> >> >> * > >atronics.com/Navigator?RV10-List" target="_blank">http://www.matronics.co======================= http://www.matronics.com/cont=============== Navigator to much much href= "http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navi gator?RV10-List Web href= "http://forums.matronics.com">http://forums.matronics.com href= "http://www.matronics.com/contribution">http://www.matronics.com/c =========== http://www.matronics.com/Navigator?RV10-List< --> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> http://www.matronics.com/Navigator?RV10-List <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://forums.matronics.com> http://forums.matronics.com <http://www.matronics.com/contribution> http://www.matronics.com/contribution ________________________________________________________________________________
Date: Aug 26, 2010
Subject: Re: TMXIO-540 and GAMI injectors
From: Kelly McMullen <apilot2(at)gmail.com>
You need to repeat the test without the injectors to know that it is not th e injector. You also need to verify that the line from the flow divider is unobstructed. On Thu, Aug 26, 2010 at 6:42 PM, Alan Mekler wrote: > Kelly, > > My engine has had the AD done but we did find an interesting finding. We > did the bottle test with the injectors on and we saw less fuel coming out #5 > even though it had the richest injector. So now we know the problem must be > in the flow divider. Not sure what the next step will be. Will try callin g > Precision tomorrow. > > Alan > > > ------------------------------ > > *From:* owner-rv10-list-server(at)matronics.com [mailto: > owner-rv10-list-server(at)matronics.com] *On Behalf Of *Kelly McMullen > *Sent:* Sunday, August 22, 2010 8:07 PM > > *To:* rv10-list(at)matronics.com > *Subject:* Re: RV10-List: TMXIO-540 and GAMI injectors > > > It is actually an AD on the fuel injection servos to check the security o f > the plug on the side. Some have been found loose and hanging by the safet y > wire. > AD 2008-08-14 > SUMMARY: This document publishes in the Federal Register an amendment > adopting emergency > airworthiness directive (AD) 2008-06-51 that was sent previously to all > known U.S. owners and > operators of Lycoming Engines IO, (L)IO, TIO, (L)TIO, AEIO, AIO, IGO, IVO , > and HIO series > reciprocating engines, TCM TSIO-360-RB reciprocating engines, and Superio r > Air Parts, Inc. IO-360 > series reciprocating engines with certain Precision Airmotive LLC RSA-5 a nd > RSA-10 series fuel > injection servos. This AD results from eighteen reports of fuel injection > servo plugs, part number > (P/N) 383493, that had loosened or completely backed out of the threaded > plug hole on the regulator > cover of the fuel injection servo. These servo plugs were installed with > servo plug gasket, P/N > 365533, under the plug hex-head. We are issuing this AD to prevent a lean > running engine, which > could result in a substantial loss of engine power and subsequent loss of > control of the airplane > > (f) Inspect the fuel injection servo plug, P/N 383493, for looseness, by > attempting to turn it by > hand, while being careful not to damage the safety wire or seal. If the > plug moves, it is loose. > (g) If the plug is not loose, go to paragraph (i) of this AD. > (h) If the plug is loose, do the following: > (1) Carefully cut and remove the safety wire that spans between the servo > plug and regulator > cover only. > (2) Remove the servo plug while ensuring that the gasket, P/N 365533, tha t > is behind the plug, is > not lost. The gasket may be slightly stuck to the regulator cover. > (3) Examine the threads on the servo plug and regulator cover for damage. > Threads should be > smooth and consistent, with no burrs or chips. The servo plug outer > diameter threads should also > measure within 0.7419-0.7500-inch. > (4) If the threads on either the servo plug or the regulator cover are > damaged, or do not measure > within the limits in paragraph (h)(3) of this AD, the servo is not eligib le > for any installation and must > be replaced before further flight. > (5) Inspect the gasket, P/N 365533, for tears and other damage. We are > allowing the re-use of > undamaged gaskets. Replace damaged gaskets with a new gasket, P/N 365533. > (6) When reassembling, do not install any servo plug or regulator cover > that is not eligible for > installation. Install the gasket onto the servo plug and reassemble the > servo plug to the regulator > cover. > (7) Torque the servo plug to a new, higher torque of 90-100 in-lbs, to he lp > maintain the proper > clamp-up force against the plug and cover. > (8) Safety wire the servo plug with 0.025-inch diameter wire to the > regulator cover. Information > on properly safety wiring the plug can be found in Precision Airmotive LL C > Mandatory Service > Bulletin No. PRS-107, Revision 1, dated March 6, 2008. > (9) Inspect all other safety wire on the servo. Replace any that are > damaged. > > > On 8/22/2010 4:32 PM, Alan Mekler wrote: > > Patrick, > > Which SB are you referring to? > > Alan > > > ------------------------------ > > *From:* owner-rv10-list-server(at)matronics.com [ > mailto:owner-rv10-list-server(at)matronics.com] > *On Behalf Of *Patrick Thyssen > *Sent:* Sunday, August 22, 2010 7:24 PM > *To:* rv10-list(at)matronics.com > *Subject:* RE: RV10-List: TMXIO-540 and GAMI injectors > > > That's why you need to know the probes are OK. They may be giving you a > wrong signal. The coke bottle test is, undo your injector lines from the > injectors, put the same size glass bottle under them and turn on your boo st > pump, fill bottle about 3/4 and see if the same amount of fuel is in all the > glass bottles. Normally you do it with your injectors on but since you ha ve > different injectors it won't work that way. > Just my way of checking. > Patrick Thyssen > Have you done the SB on the throttle body. The gasket and G on plug. I > just checked another RV10 and he had not done it and it was loose. > > > --- On *Sun, 8/22/10, Alan Mekler > * wrote: > > > From: Alan Mekler <amekler(at)metrocast.net> <amekler(at)metrocast.net> > Subject: RE: RV10-List: TMXIO-540 and GAMI injectors > To: rv10-list(at)matronics.com > Date: Sunday, August 22, 2010, 6:00 PM > > Patrick, > > Give me the details of the coke bottle test. I=92m going to try switchin g > probes. > > The odd thing is the engine runs smooth. > > Alan > > > ------------------------------ > > *From:* owner-rv10-list-server(at)matronics.com [ > mailto:owner-rv10-list-server(at)matronics.com] > *On Behalf Of *Patrick Thyssen > *Sent:* Sunday, August 22, 2010 5:53 PM > *To:* rv10-list(at)matronics.com > *Subject:* Re: RV10-List: TMXIO-540 and GAMI injectors > > > HAVE YOU DONE THE COKE BOTTLE TEST WITHOUT THE INJECTORS. SINCE EACH > INJECTOR WILL BE DIFFERENT NOW. HAVE YOU LOOKED AT YOUR PROBES? Maybe sw ap > a few probes and see what you get. > Patrick Thyssen > > --- On *Sun, 8/22/10, Kelly McMullen > * wrote: > > > From: Kelly McMullen <kellym(at)aviating.com> <kellym(at)aviating.com> > Subject: Re: RV10-List: TMXIO-540 and GAMI injectors > To: rv10-list(at)matronics.com > Date: Sunday, August 22, 2010, 3:46 PM > lym(at)aviating.com> > > > About the only thing left is your dry tappet clearances. Your engine > builder should be able to give you what those clearances are. Ideally > the clearances are in the middle of the allowable range and similar for > each > cylinder................................................................. ................ > > Alternatively you could measure the amount of movement of each rocker > arm. Intakes should be the same and exhausts the same. Has anyone looked > inside your sump/intake manifold to ensure there is no obstruction, nor > anything loose in there? Something is wrong if your #3&4 peak last with > the leanest nozzles and #5 peaks first with the richest nozzle. > Still not understanding how the engine could be running smoothly with > that wide a difference in mixtures between cylinders. > > On 8/22/2010 7:40 AM, Alan Mekler wrote: > > --> RV10-List message posted by: "Alan Mekler"< amekler(at)metrocast.net> > > > > Kelly, > > I just looked at my injectors cylinder 3 and 4 have the leanest > > injectors(GAMI A) while cylinder 5 has the richest injector (Gami J plu s) > > Alan > > > > -----Original Message----- > > From: owner-rv10-list-server(at)matronics.com > > [mailto:owner-rv10-list-server(at)matronics.com] > On Behalf Of Kelly McMullen > > Sent: Saturday, August 21, 2010 8:13 PM > > To: rv10-list(at)matronics.com > > Subject: Re: RV10-List: TMXIO-540 and GAMI injectors > > > > --> RV10-List message posted by: Kelly McMullen > > > > Perhaps you are working on the wrong end of the problem. #3&4 are > > peaking last, so must be too rich. The rest of the cylinders are peakin g > > within 0.4gph of #5. You also will need to gather measurements every 0. 2 > > gph to better detect the peaks once you get those two cylinders closer > > to the rest. > > > > On 8/21/2010 3:59 PM, Alan Mekler wrote: > >> Patrick, > >> > >> Before switching to the GAMIs my cylinder #5 peaked at 2.5 gallons l > >> than my richest cylinder #3. After changing to GAMIs (my 3^rd set) I'm > >> down to a 1 gallon spread. GAMI has given me the richest injector they > >> make for cylinder # 5 but it still peaks early. > >> > >> Here is my latest flight data flying at 7000 MSL 22 inches/ 2400 rpm. > >> > >> Alan > >> > >> 13 12.5 12.1 11.7 11.3 11.0 10.5 10.3 Fuel flow gal/hr > >> > >> 1420 1438 1468 1474 1453 1438 1422 1403 cylinder #1 > >> > >> 1381 1398 1428 1452 1447 1437 1412 1373 cylinder #2 > >> > >> 1393 1409 1438 1456 1473 1468 1448 1414 cylinder #3 > >> > >> 1400 1417 1449 1468 1477 1470 1450 1414 cylinder #4 > >> > >> 1434 1467 1469 1443 1415 1411 1400 1435 cylinder # 5 > >> > >> 1410 1430 1463 1474 1458 1441 1420 1397 cylinder #6 > >> > >> other method > >> > >> cylinder #1 1472 peak @ 11.5 > >> > >> cylinder #2 1451 peak@ 11.2 > >> > >> cylinder #3 1472 peak @ 11.1 > >> > >> cylinder#4 1477 peak @ 11.2 > >> > >> cylinder #5 1473 peak @ 12.1 > >> > >> cylinder #6 1474 peak @ 11.5 > >> > >> ---------------------------------------------------------------------- -- > >> > >> *From:* owner-rv10-list-server(at)matronics.com > >> [mailto:owner-rv10-list-server(at)matronics.com] > *On Behalf Of *Patrick > >> Thyssen > >> *Sent:* Saturday, August 21, 2010 5:22 PM > >> *To:* rv10-list(at)matronics.com > >> *Subject:* Re: RV10-List: TMXIO-540 and GAMI injectors > >> > >> ? Have you done the coke bottle check? Has anyone messed with the > >> lines from the spider to injectors? Are we sure the lines are the > >> right ones? The other thing have you had any problems with your EGT > >> system. Could your EGT probes be bad? > >> Peaking or not peaking where they should? > >> Just a few thoughts > >> Patrick Thyssen > >> > >> --- On *Sat, 8/21/10, Alan Mekler //* > wrote: > >> > >> > >> From: Alan Mekler<amekler(at)metrocast.net> <amekler(at)metrocast.net> > >> Subject: RV10-List: TMXIO-540 and GAMI injectors > >> To: rv10-list(at)matronics.com > >> Date: Saturday, August 21, 2010, 11:04 AM > >> > >> I have been trying the GAMI injectors( on the 4^th set now) but found > > >> the fuel flow on the cylinders varies widely. My cylinder #5 has the > >> richest injector and it still peaks a gallon or more before the other > >> cylinders Before gamis it was 2.5 gallons.. Has any one had this > >> problem? Any solutions? > >> > >> GAMI does not why the fuel is so unbalanced in this engine. I have 95 > >> hours on the engine and all compressions are good. No intake leaks. > >> > >> Alan > >> > >> N668G > >> > >> > >> > >> * * > >> * * > >> ** > >> ** > >> ** > >> *http://www.matronics.com/Navigator?RV10-List* > >> ** > >> ** > >> *http://forums.matronics.com* > >> ** > >> ** > >> *http://www.matronics.com/contribution* > >> * * > >> * > >> > >> > >> * > > > >atronics.com/Navigator?RV10-List" target="_blank"> > http://www.matronics.co================ ======= > http://www.matronics.com/cont============== = > > > * * > > * * > > * Navigator to* > > * * > > *much much* > > * * > > *href="http://www.matronics.com/Navigator?RV10-List" >http://www.matronics.com/Navigator?RV10-List* > > * * > > *Web* > > * * > > *href="http://forums.matronics.com" >http: //forums.matronics.com* > > * * > > *href="http://www.matronics.com/contribution" >http://www.matronics.com/c ========== = * > > * * > > * * > > * * > > *http://www.matronics.com/Navigator?RV10-List< --> <http://www.matronics=======%3cbr% 3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20color=>* > > * <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e% 3c/b%3e%3cfont%20color=>* > > * <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3 c/b%3e%3cfont%20color=>* > > * <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3 c/b%3e%3cfont%20color=>* > > * <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3 c/b%3e%3cfont%20color=>* > > * <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3 c/b%3e%3cfont%20color=>* > > * <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3 c/b%3e%3cfont%20color=>* > > * <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3 c/b%3e%3cfont%20color=>http://www.matronics.com/Navigator?RV10-List *** > > *http://forums.matronics.com* > > *http://www.matronics.com/contribution* > > * * > > > * * > > * * > > * * > > ________________________________________________________________________________
From: Dave Saylor <dave.saylor.aircrafters(at)gmail.com>
Date: Aug 26, 2010
Subject: Re: TMXIO-540 and GAMI injectors
I've seen two flow divider failures in the last 5 years. One had a little speck of hose liner (from a certified hose shop) jammed in the stem. The engine would barely run. The other was discovered looking for excessive roughness LOP. We changed just about everything we could think of, and finally changed the flow divider just to be thorough. That fixed the problem, but we never did figure out why. Dave Saylor AirCrafters 140 Aviation Way Watsonville, CA 95076 831-722-9141 Shop 831-750-0284 Cell On Thu, Aug 26, 2010 at 6:42 PM, Alan Mekler wrote: > Kelly, > > My engine has had the AD done but we did find an interesting finding. We > did the bottle test with the injectors on and we saw less fuel coming out #5 > even though it had the richest injector. So now we know the problem must be > in the flow divider. Not sure what the next step will be. Will try callin g > Precision tomorrow. > > Alan > > > ------------------------------ > > *From:* owner-rv10-list-server(at)matronics.com [mailto: > owner-rv10-list-server(at)matronics.com] *On Behalf Of *Kelly McMullen > *Sent:* Sunday, August 22, 2010 8:07 PM > *To:* rv10-list(at)matronics.com > *Subject:* Re: RV10-List: TMXIO-540 and GAMI injectors > > > It is actually an AD on the fuel injection servos to check the security o f > the plug on the side. Some have been found loose and hanging by the safet y > wire. > AD 2008-08-14 > SUMMARY: This document publishes in the Federal Register an amendment > adopting emergency > airworthiness directive (AD) 2008-06-51 that was sent previously to all > known U.S. owners and > operators of Lycoming Engines IO, (L)IO, TIO, (L)TIO, AEIO, AIO, IGO, IVO , > and HIO series > reciprocating engines, TCM TSIO-360-RB reciprocating engines, and Superio r > Air Parts, Inc. IO-360 > series reciprocating engines with certain Precision Airmotive LLC RSA-5 a nd > RSA-10 series fuel > injection servos. This AD results from eighteen reports of fuel injection > servo plugs, part number > (P/N) 383493, that had loosened or completely backed out of the threaded > plug hole on the regulator > cover of the fuel injection servo. These servo plugs were installed with > servo plug gasket, P/N > 365533, under the plug hex-head. We are issuing this AD to prevent a lean > running engine, which > could result in a substantial loss of engine power and subsequent loss of > control of the airplane > > (f) Inspect the fuel injection servo plug, P/N 383493, for looseness, by > attempting to turn it by > hand, while being careful not to damage the safety wire or seal. If the > plug moves, it is loose. > (g) If the plug is not loose, go to paragraph (i) of this AD. > (h) If the plug is loose, do the following: > (1) Carefully cut and remove the safety wire that spans between the servo > plug and regulator > cover only. > (2) Remove the servo plug while ensuring that the gasket, P/N 365533, tha t > is behind the plug, is > not lost. The gasket may be slightly stuck to the regulator cover. > (3) Examine the threads on the servo plug and regulator cover for damage. > Threads should be > smooth and consistent, with no burrs or chips. The servo plug outer > diameter threads should also > measure within 0.7419-0.7500-inch. > (4) If the threads on either the servo plug or the regulator cover are > damaged, or do not measure > within the limits in paragraph (h)(3) of this AD, the servo is not eligib le > for any installation and must > be replaced before further flight. > (5) Inspect the gasket, P/N 365533, for tears and other damage. We are > allowing the re-use of > undamaged gaskets. Replace damaged gaskets with a new gasket, P/N 365533. > (6) When reassembling, do not install any servo plug or regulator cover > that is not eligible for > installation. Install the gasket onto the servo plug and reassemble the > servo plug to the regulator > cover. > (7) Torque the servo plug to a new, higher torque of 90-100 in-lbs, to he lp > maintain the proper > clamp-up force against the plug and cover. > (8) Safety wire the servo plug with 0.025-inch diameter wire to the > regulator cover. Information > on properly safety wiring the plug can be found in Precision Airmotive LL C > Mandatory Service > Bulletin No. PRS-107, Revision 1, dated March 6, 2008. > (9) Inspect all other safety wire on the servo. Replace any that are > damaged. > > > On 8/22/2010 4:32 PM, Alan Mekler wrote: > > Patrick, > > Which SB are you referring to? > > Alan > > > ------------------------------ > > *From:* owner-rv10-list-server(at)matronics.com [ > mailto:owner-rv10-list-server(at)matronics.com] > *On Behalf Of *Patrick Thyssen > *Sent:* Sunday, August 22, 2010 7:24 PM > *To:* rv10-list(at)matronics.com > *Subject:* RE: RV10-List: TMXIO-540 and GAMI injectors > > > That's why you need to know the probes are OK. They may be giving you a > wrong signal. The coke bottle test is, undo your injector lines from the > injectors, put the same size glass bottle under them and turn on your boo st > pump, fill bottle about 3/4 and see if the same amount of fuel is in all the > glass bottles. Normally you do it with your injectors on but since you ha ve > different injectors it won't work that way. > Just my way of checking. > Patrick Thyssen > Have you done the SB on the throttle body. The gasket and G on plug. I > just checked another RV10 and he had not done it and it was loose. > > > --- On *Sun, 8/22/10, Alan Mekler > * wrote: > > > From: Alan Mekler <amekler(at)metrocast.net> <amekler(at)metrocast.net> > Subject: RE: RV10-List: TMXIO-540 and GAMI injectors > To: rv10-list(at)matronics.com > Date: Sunday, August 22, 2010, 6:00 PM > > Patrick, > > Give me the details of the coke bottle test. I=99m going to try sw itching > probes. > > The odd thing is the engine runs smooth. > > Alan > > > ------------------------------ > > *From:* owner-rv10-list-server(at)matronics.com [ > mailto:owner-rv10-list-server(at)matronics.com] > *On Behalf Of *Patrick Thyssen > *Sent:* Sunday, August 22, 2010 5:53 PM > *To:* rv10-list(at)matronics.com > *Subject:* Re: RV10-List: TMXIO-540 and GAMI injectors > > > HAVE YOU DONE THE COKE BOTTLE TEST WITHOUT THE INJECTORS. SINCE EACH > INJECTOR WILL BE DIFFERENT NOW. HAVE YOU LOOKED AT YOUR PROBES? Maybe sw ap > a few probes and see what you get. > Patrick Thyssen > > --- On *Sun, 8/22/10, Kelly McMullen > * wrote: > > > From: Kelly McMullen <kellym(at)aviating.com> <kellym(at)aviating.com> > Subject: Re: RV10-List: TMXIO-540 and GAMI injectors > To: rv10-list(at)matronics.com > Date: Sunday, August 22, 2010, 3:46 PM > lym(at)aviating.com> > > > About the only thing left is your dry tappet clearances. Your engine > builder should be able to give you what those clearances are. Ideally > the clearances are in the middle of the allowable range and similar for > each > cylinder................................................................. ................ > > Alternatively you could measure the amount of movement of each rocker > arm. Intakes should be the same and exhausts the same. Has anyone looked > inside your sump/intake manifold to ensure there is no obstruction, nor > anything loose in there? Something is wrong if your #3&4 peak last with > the leanest nozzles and #5 peaks first with the richest nozzle. > Still not understanding how the engine could be running smoothly with > that wide a difference in mixtures between cylinders. > > On 8/22/2010 7:40 AM, Alan Mekler wrote: > > --> RV10-List message posted by: "Alan Mekler"< amekler(at)metrocast.net> > > > > Kelly, > > I just looked at my injectors cylinder 3 and 4 have the leanest > > injectors(GAMI A) while cylinder 5 has the richest injector (Gami J plu s) > > Alan > > > > -----Original Message----- > > From: owner-rv10-list-server(at)matronics.com > > [mailto:owner-rv10-list-server(at)matronics.com] > On Behalf Of Kelly McMullen > > Sent: Saturday, August 21, 2010 8:13 PM > > To: rv10-list(at)matronics.com > > Subject: Re: RV10-List: TMXIO-540 and GAMI injectors > > > > --> RV10-List message posted by: Kelly McMullen > > > > Perhaps you are working on the wrong end of the problem. #3&4 are > > peaking last, so must be too rich. The rest of the cylinders are peakin g > > within 0.4gph of #5. You also will need to gather measurements every 0. 2 > > gph to better detect the peaks once you get those two cylinders closer > > to the rest. > > > > On 8/21/2010 3:59 PM, Alan Mekler wrote: > >> Patrick, > >> > >> Before switching to the GAMIs my cylinder #5 peaked at 2.5 gallons l > >> than my richest cylinder #3. After changing to GAMIs (my 3^rd set) I'm > >> down to a 1 gallon spread. GAMI has given me the richest injector they > >> make for cylinder # 5 but it still peaks early. > >> > >> Here is my latest flight data flying at 7000 MSL 22 inches/ 2400 rpm. > >> > >> Alan > >> > >> 13 12.5 12.1 11.7 11.3 11.0 10.5 10.3 Fuel flow gal/hr > >> > >> 1420 1438 1468 1474 1453 1438 1422 1403 cylinder #1 > >> > >> 1381 1398 1428 1452 1447 1437 1412 1373 cylinder #2 > >> > >> 1393 1409 1438 1456 1473 1468 1448 1414 cylinder #3 > >> > >> 1400 1417 1449 1468 1477 1470 1450 1414 cylinder #4 > >> > >> 1434 1467 1469 1443 1415 1411 1400 1435 cylinder # 5 > >> > >> 1410 1430 1463 1474 1458 1441 1420 1397 cylinder #6 > >> > >> other method > >> > >> cylinder #1 1472 peak @ 11.5 > >> > >> cylinder #2 1451 peak@ 11.2 > >> > >> cylinder #3 1472 peak @ 11.1 > >> > >> cylinder#4 1477 peak @ 11.2 > >> > >> cylinder #5 1473 peak @ 12.1 > >> > >> cylinder #6 1474 peak @ 11.5 > >> > >> ---------------------------------------------------------------------- -- > >> > >> *From:* owner-rv10-list-server(at)matronics.com > >> [mailto:owner-rv10-list-server(at)matronics.com] > *On Behalf Of *Patrick > >> Thyssen > >> *Sent:* Saturday, August 21, 2010 5:22 PM > >> *To:* rv10-list(at)matronics.com > >> *Subject:* Re: RV10-List: TMXIO-540 and GAMI injectors > >> > >> ? Have you done the coke bottle check? Has anyone messed with the > >> lines from the spider to injectors? Are we sure the lines are the > >> right ones? The other thing have you had any problems with your EGT > >> system. Could your EGT probes be bad? > >> Peaking or not peaking where they should? > >> Just a few thoughts > >> Patrick Thyssen > >> > >> --- On *Sat, 8/21/10, Alan Mekler //* > wrote: > >> > >> > >> From: Alan Mekler<amekler(at)metrocast.net> <amekler(at)metrocast.net> > >> Subject: RV10-List: TMXIO-540 and GAMI injectors > >> To: rv10-list(at)matronics.com > >> Date: Saturday, August 21, 2010, 11:04 AM > >> > >> I have been trying the GAMI injectors( on the 4^th set now) but found > >> the fuel flow on the cylinders varies widely. My cylinder #5 has the > >> richest injector and it still peaks a gallon or more before the other > >> cylinders Before gamis it was 2.5 gallons.. Has any one had this > >> problem? Any solutions? > >> > >> GAMI does not why the fuel is so unbalanced in this engine. I have 95 > >> hours on the engine and all compressions are good. No intake leaks. > >> > >> Alan > >> > >> N668G > >> > >> > >> > >> * * > >> * * > >> ** > >> ** > >> ** > >> *http://www.matronics.com/Navigator?RV10-List* > >> ** > >> ** > >> *http://forums.matronics.com* > >> ** > >> ** > >> *http://www.matronics.com/contribution* > >> * * > >> * > >> > >> > >> * > > > >atronics.com/Navigator?RV10-List" target="_blank"> > http://www.matronics.co================ ======= > http://www.matronics.com/cont============== = > > > * * > > * * > > * Navigator to* > > * * > > *much much* > > * * > > *href="http://www.matronics.com/Navigator?RV10-List" >http://www.matronics.com/Navigator?RV10-List* > > * * > > *Web* > > * * > > *href="http://forums.matronics.com" >http: //forums.matronics.com* > > * * > > *href="http://www.matronics.com/contribution" >http://www.matronics.com/c ========== = * > > * * > > * * > > * * > > *http://www.matronics.com/Navigator?RV10-List< --> <http://www.matronics=======%3cbr% 3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20color=>* > > * <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e% 3c/b%3e%3cfont%20color=>* > > * <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3 c/b%3e%3cfont%20color=>* > > * <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3 c/b%3e%3cfont%20color=>* > > * <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3 c/b%3e%3cfont%20color=>* > > * <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3 c/b%3e%3cfont%20color=>* > > * <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3 c/b%3e%3cfont%20color=>* > > * <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3 c/b%3e%3cfont%20color=>http://www.matronics.com/Navigator?RV10-List *** > > *http://forums.matronics.com* > > *http://www.matronics.com/contribution* > > * * > > > * * > > * * > > * * > > ________________________________________________________________________________
Subject: Re: lessons learned installing plexiglas with Weld-on 10
From: "AirMike" <Mikeabel(at)Pacbell.net>
Date: Aug 27, 2010
This has been discussed many times before on this forum, just my $.02 - I am not sure that there is any way to properly retain the windows in place without a high probability of getting cracks if you use weld-on. The stuff sucks, but nobody has come up with a substitute that will perform the same function of making the windows structurally bond. -------- OSH '10 or Bust Q/B - finally done Read this topic online here: http://forums.matronics.com/viewtopic.php?p=310274#310274 ________________________________________________________________________________
From: "Kevin O'Shea" <kevino(at)worldwarehouse.com>
Subject: Re: TMXIO-540 and GAMI injectorsTMXIO-540 and GAMI injectorsTMXIO-540
and GAMI injectorsTMXIO-540 and GAMI injectorsTMXIO-540 and GAMI injectorsTMXIO-540 and GAMI injectors
Date: Aug 27, 2010
Sent from my iPad ________________________________________________________________________________
Date: Aug 27, 2010
Subject: Re: TMXIO-540 and GAMI injectorsTMXIO-540 and GAMI injectorsTMXIO-540
and GAMI injectorsTMXIO-540 and GAMI injectorsTMXIO-540 and GAMI injectorsTMXIO-540 and GAMI injectors
From: amekler(at)metrocast.net
Kevin, No message came through. Tried the coke bottle test today without injectors -cylinders 1, 2, 3, 4, and 6 equal. cylinder 5 less! I guess next step will be to call Precesion(Mattituck)/ Alan BODY { font-family:Arial, Helvetica, sans-serif;font-size:12px; } On Fri 08/27/10 11:10 AM , "Kevin O'Shea" kevino(at)worldwarehouse.com sent: Sent from my iPad Links: ------ [1] mailto:kevino(at)worldwarehouse.com [2] http://www.matronics.com/Navigator?RV10-List [3] http://forums.matronics.com [4] http://www.matronics.com/contribution ________________________________________________________________________________
From: "Dick & Vicki Sipp" <rsipp(at)earthlink.net>
Subject: Re: TMXIO-540 and GAMI injectors
Date: Aug 27, 2010
When we were going through the injector balancing process (Don Riverra at Air Flow Performance) we were having trouble getting the cylinders to peak within the desired fuel flow band. Don suggested changing all of the injectors to the same but slightly smaller size and starting over; we were then able to balance the cylinder peaks with .2 GPH with the usual process of exchanging injector inserts. He said with some engines and injector insert combinations the flow divider can be the determining factor in flow rate rather than the injector insert. He also had me check the fuel flow at full throttle to make sure there was still an adequately rich mixture. I am sure Don can provide a better explanation than what I have tried to explain that happened with our engine. Dick Sipp RV-10 N110DV 300 hours ________________________________________________________________________________
Subject: TMXIO-540 and GAMI injectors
Date: Aug 27, 2010
From: "John Cox" <johnwcox(at)pacificnw.com>
Dave, you say you changed it. That is what I did with an Airflow Performance divider. They were fast and it was piece of mind insurance. the aircraft ran fine afterwards. Do you support, OBAM builders opening up their flow dividers. John Cox ________________________________ From: owner-rv10-list-server(at)matronics.com on behalf of Dave Saylor Sent: Thu 8/26/2010 9:32 PM Subject: Re: RV10-List: TMXIO-540 and GAMI injectors I've seen two flow divider failures in the last 5 years. One had a little speck of hose liner (from a certified hose shop) jammed in the stem. The engine would barely run. The other was discovered looking for excessive roughness LOP. We changed just about everything we could think of, and finally changed the flow divider just to be thorough. That fixed the problem, but we never did figure out why. Dave Saylor AirCrafters 140 Aviation Way Watsonville, CA 95076 831-722-9141 Shop 831-750-0284 Cell On Thu, Aug 26, 2010 at 6:42 PM, Alan Mekler wrote: Kelly, My engine has had the AD done but we did find an interesting finding. We did the bottle test with the injectors on and we saw less fuel coming out #5 even though it had the richest injector. So now we know the problem must be in the flow divider. Not sure what the next step will be. Will try calling Precision tomorrow. Alan ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Kelly McMullen Sent: Sunday, August 22, 2010 8:07 PM To: rv10-list(at)matronics.com Subject: Re: RV10-List: TMXIO-540 and GAMI injectors It is actually an AD on the fuel injection servos to check the security of the plug on the side. Some have been found loose and hanging by the safety wire. AD 2008-08-14 SUMMARY: This document publishes in the Federal Register an amendment adopting emergency airworthiness directive (AD) 2008-06-51 that was sent previously to all known U.S. owners and operators of Lycoming Engines IO, (L)IO, TIO, (L)TIO, AEIO, AIO, IGO, IVO, and HIO series reciprocating engines, TCM TSIO-360-RB reciprocating engines, and Superior Air Parts, Inc. IO-360 series reciprocating engines with certain Precision Airmotive LLC RSA-5 and RSA-10 series fuel injection servos. This AD results from eighteen reports of fuel injection servo plugs, part number (P/N) 383493, that had loosened or completely backed out of the threaded plug hole on the regulator cover of the fuel injection servo. These servo plugs were installed with servo plug gasket, P/N 365533, under the plug hex-head. We are issuing this AD to prevent a lean running engine, which could result in a substantial loss of engine power and subsequent loss of control of the airplane (f) Inspect the fuel injection servo plug, P/N 383493, for looseness, by attempting to turn it by hand, while being careful not to damage the safety wire or seal. If the plug moves, it is loose. (g) If the plug is not loose, go to paragraph (i) of this AD. (h) If the plug is loose, do the following: (1) Carefully cut and remove the safety wire that spans between the servo plug and regulator cover only. (2) Remove the servo plug while ensuring that the gasket, P/N 365533, that is behind the plug, is not lost. The gasket may be slightly stuck to the regulator cover. (3) Examine the threads on the servo plug and regulator cover for damage. Threads should be smooth and consistent, with no burrs or chips. The servo plug outer diameter threads should also measure within 0.7419-0.7500-inch. (4) If the threads on either the servo plug or the regulator cover are damaged, or do not measure within the limits in paragraph (h)(3) of this AD, the servo is not eligible for any installation and must be replaced before further flight. (5) Inspect the gasket, P/N 365533, for tears and other damage. We are allowing the re-use of undamaged gaskets. Replace damaged gaskets with a new gasket, P/N 365533. (6) When reassembling, do not install any servo plug or regulator cover that is not eligible for installation. Install the gasket onto the servo plug and reassemble the servo plug to the regulator cover. (7) Torque the servo plug to a new, higher torque of 90-100 in-lbs, to help maintain the proper clamp-up force against the plug and cover. (8) Safety wire the servo plug with 0.025-inch diameter wire to the regulator cover. Information on properly safety wiring the plug can be found in Precision Airmotive LLC Mandatory Service Bulletin No. PRS-107, Revision 1, dated March 6, 2008. (9) Inspect all other safety wire on the servo. Replace any that are damaged. On 8/22/2010 4:32 PM, Alan Mekler wrote: Patrick, Which SB are you referring to? Alan ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Patrick Thyssen Sent: Sunday, August 22, 2010 7:24 PM To: rv10-list(at)matronics.com Subject: RE: RV10-List: TMXIO-540 and GAMI injectors That's why you need to know the probes are OK. They may be giving you a wrong signal. The coke bottle test is, undo your injector lines from the injectors, put the same size glass bottle under them and turn on your boost pump, fill bottle about 3/4 and see if the same amount of fuel is in all the glass bottles. Normally you do it with your injectors on but since you have different injectors it won't work that way. Just my way of checking. Patrick Thyssen Have you done the SB on the throttle body. The gasket and G on plug. I just checked another RV10 and he had not done it and it was loose. --- On Sun, 8/22/10, Alan Mekler wrote: From: Alan Mekler <amekler(at)metrocast.net> <mailto:amekler(at)metrocast.net> Subject: RE: RV10-List: TMXIO-540 and GAMI injectors Date: Sunday, August 22, 2010, 6:00 PM Patrick, Give me the details of the coke bottle test. I'm going to try switching probes. The odd thing is the engine runs smooth. Alan ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Patrick Thyssen Sent: Sunday, August 22, 2010 5:53 PM Subject: Re: RV10-List: TMXIO-540 and GAMI injectors HAVE YOU DONE THE COKE BOTTLE TEST WITHOUT THE INJECTORS. SINCE EACH INJECTOR WILL BE DIFFERENT NOW. HAVE YOU LOOKED AT YOUR PROBES? Maybe swap a few probes and see what you get. Patrick Thyssen --- On Sun, 8/22/10, Kelly McMullen wrote: From: Kelly McMullen <kellym(at)aviating.com> <mailto:kellym(at)aviating.com> Subject: Re: RV10-List: TMXIO-540 and GAMI injectors Date: Sunday, August 22, 2010, 3:46 PM About the only thing left is your dry tappet clearances. Your engine builder should be able to give you what those clearances are. Ideally the clearances are in the middle of the allowable range and similar for each cylinder................................................................. ................ Alternatively you could measure the amount of movement of each rocker arm. Intakes should be the same and exhausts the same. Has anyone looked inside your sump/intake manifold to ensure there is no obstruction, nor anything loose in there? Something is wrong if your #3&4 peak last with the leanest nozzles and #5 peaks first with the richest nozzle. Still not understanding how the engine could be running smoothly with that wide a difference in mixtures between cylinders. On 8/22/2010 7:40 AM, Alan Mekler wrote: > --> RV10-List message posted by: "Alan Mekler" > > Kelly, > I just looked at my injectors cylinder 3 and 4 have the leanest > injectors(GAMI A) while cylinder 5 has the richest injector (Gami J plus) > Alan > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Kelly McMullen > Sent: Saturday, August 21, 2010 8:13 PM > To: rv10-list(at)matronics.com > Subject: Re: RV10-List: TMXIO-540 and GAMI injectors > > --> RV10-List message posted by: Kelly McMullen > > Perhaps you are working on the wrong end of the problem. #3&4 are > peaking last, so must be too rich. The rest of the cylinders are peaking > within 0.4gph of #5. You also will need to gather measurements every 0.2 > gph to better detect the peaks once you get those two cylinders closer > to the rest. > > On 8/21/2010 3:59 PM, Alan Mekler wrote: >> Patrick, >> >> Before switching to the GAMIs my cylinder #5 peaked at 2.5 gallons l >> than my richest cylinder #3. After changing to GAMIs (my 3^rd set) I'm >> down to a 1 gallon spread. GAMI has given me the richest injector they >> make for cylinder # 5 but it still peaks early. >> >> Here is my latest flight data flying at 7000 MSL 22 inches/ 2400 rpm. >> >> Alan >> >> 13 12.5 12.1 11.7 11.3 11.0 10.5 10.3 Fuel flow gal/hr >> >> 1420 1438 1468 1474 1453 1438 1422 1403 cylinder #1 >> >> 1381 1398 1428 1452 1447 1437 1412 1373 cylinder #2 >> >> 1393 1409 1438 1456 1473 1468 1448 1414 cylinder #3 >> >> 1400 1417 1449 1468 1477 1470 1450 1414 cylinder #4 >> >> 1434 1467 1469 1443 1415 1411 1400 1435 cylinder # 5 >> >> 1410 1430 1463 1474 1458 1441 1420 1397 cylinder #6 >> >> other method >> >> cylinder #1 1472 peak @ 11.5 >> >> cylinder #2 1451 peak@ 11.2 >> >> cylinder #3 1472 peak @ 11.1 >> >> cylinder#4 1477 peak @ 11.2 >> >> cylinder #5 1473 peak @ 12.1 >> >> cylinder #6 1474 peak @ 11.5 >> >> ------------------------------------------------------------------------ >> >> *From:* owner-rv10-list-server(at)matronics.com >> [mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *Patrick >> Thyssen >> *Sent:* Saturday, August 21, 2010 5:22 PM >> *To:* rv10-list(at)matronics.com >> *Subject:* Re: RV10-List: TMXIO-540 and GAMI injectors >> >> ? Have you done the coke bottle check? Has anyone messed with the >> lines from the spider to injectors? Are we sure the lines are the >> right ones? The other thing have you had any problems with your EGT >> system. Could your EGT probes be bad? >> Peaking or not peaking where they should? >> Just a few thoughts >> Patrick Thyssen >> >> --- On *Sat, 8/21/10, Alan Mekler / /* wrote: >> >> >> From: Alan Mekler<amekler(at)metrocast.net> >> Subject: RV10-List: TMXIO-540 and GAMI injectors >> To: rv10-list(at)matronics.com >> Date: Saturday, August 21, 2010, 11:04 AM >> >> I have been trying the GAMI injectors( on the 4^th set now) but found >> the fuel flow on the cylinders varies widely. My cylinder #5 has the >> richest injector and it still peaks a gallon or more before the other >> cylinders Before gamis it was 2.5 gallons.. Has any one had this >> problem? Any solutions? >> >> GAMI does not why the fuel is so unbalanced in this engine. I have 95 >> hours on the engine and all compressions are good. No intake leaks. >> >> Alan >> >> N668G >> >> >> >> * * >> * * >> ** >> ** >> ** >> *http://www.matronics.com/Navigator?RV10-List* >> ** >> ** >> *http://forums.matronics.com* >> ** >> ** >> *http://www.matronics.com/contribution* >> * * >> * >> >> >> * > >atronics.com/Navigator?RV10-List" target="_blank">http://www.matronics.co=========== ============= <http://www.matronics.co================= =======/> http://www.matronics.com/cont=============== Navigator to much much href="http://www.matronics.com/Navigator?RV10-List" <http://www.matronics.com/Navigator?RV10-List> >http://www.matronics.com/Navigator?RV10-List Web href="http://forums.matronics.com" >http://forums.matronics.com href="http://www.matronics.com/contribution" <http://www.matronics.com/contribution> >http://www.matronics.com/c =========== http://www.matronics.com/Navigator?RV10-List< --> <http://www.matronics.com/Navigator?RV10-List> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/ b%3e%3cfont%20color=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/ b%3e%3cfont%20color=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/ b%3e%3cfont%20color=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/ b%3e%3cfont%20color=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/ b%3e%3cfont%20color=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/ b%3e%3cfont%20color=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/ b%3e%3cfont%20color=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/ b%3e%3cfont%20color=> http://www.matronics.com/Navigator?RV10-List <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/ b%3e%3cfont%20color=> http://forums.matronics.com http://www.matronics.com/contribution <http://www.matronics.com/contribution> ________________________________________________________________________________
Subject: Re: TMXIO-540 and GAMI injectorsTMXIO-540 and GAMI injectorsTMXIO-540
and GAMI injectorsTMXIO-540 and GAMI injectorsTMXIO-540 and GAMI injectorsTMXIO-540 and GAMI injectors
From: avu1(at)md.metrocast.net
Date: Aug 28, 2010
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Date: Aug 28, 2010
From: Bill Mauledriver Watson <MauleDriver(at)nc.rr.com>
Subject: Tool question - anyone familiar with Enderes tools?
I have this one long shaft phillips head screwdriver that keeps falling into my hands. It seems to be a #1 phillips but actually works better than both my #1 and #2 Craftsman drivers. Probably inherited it from my Dad's shop. It's rusty and looks like hell so I'm never drawn to it... until I'm struggling with some screw. I always end up with this one in my hand and the problem is solved. I've looked Enderes up on the Web and see they forge tools and blah blah. Any tool knowledgeable people out there know anything about Enderes? I think I want to try some more. Bill "assembling some painted parts" Watson ________________________________________________________________________________
From: Dave Saylor <dave.saylor.aircrafters(at)gmail.com>
Date: Aug 28, 2010
Subject: Re: TMXIO-540 and GAMI injectors
Before I took the contaminated one apart, I called the engine shop to find out what to expect. That was a Bendix flow divider, not an AFP. AFP might walk someone through a teardown. I'd call them before I took one of their dividers apart, which is what I'd recommend for anyone. After that it's up to the builder to decide if he's capable or not. The Bendix divider was pretty simple inside. It was a few years ago but I remember a fairly delicate diaphragm, a vertical stem that acts as the valve, and a light spring. Just go slow and be careful, and it should go OK. I actually found the bit of hose that was causing the problem but it was pretty obvious, not buried deep inside one of the internal passages. That was pure luck. Dave Saylor AirCrafters 140 Aviation Way Watsonville, CA 95076 831-722-9141 Shop 831-750-0284 Cell On Fri, Aug 27, 2010 at 11:16 AM, John Cox wrote: > Dave, you say you changed it. That is what I did with an Airflow > Performance divider. They were fast and it was piece of mind insurance. > the aircraft ran fine afterwards. Do you support, OBAM builders opening up > their flow dividers. > > John Cox > > ------------------------------ > *From:* owner-rv10-list-server(at)matronics.com on behalf of Dave Saylor > *Sent:* Thu 8/26/2010 9:32 PM > *To:* rv10-list(at)matronics.com > *Subject:* Re: RV10-List: TMXIO-540 and GAMI injectors > > I've seen two flow divider failures in the last 5 years. One had a littl e > speck of hose liner (from a certified hose shop) jammed in the stem. The > engine would barely run. > > The other was discovered looking for excessive roughness LOP. We changed > just about everything we could think of, and finally changed the flow > divider just to be thorough. That fixed the problem, but we never did > figure out why. > > > Dave Saylor > AirCrafters > 140 Aviation Way > Watsonville, CA 95076 > 831-722-9141 Shop > 831-750-0284 Cell > > > On Thu, Aug 26, 2010 at 6:42 PM, Alan Mekler wrote : > >> Kelly, >> >> My engine has had the AD done but we did find an interesting finding. We >> did the bottle test with the injectors on and we saw less fuel coming ou t #5 >> even though it had the richest injector. So now we know the problem must be >> in the flow divider. Not sure what the next step will be. Will try calli ng >> Precision tomorrow. >> >> Alan >> >> >> >> >> >> >> >> >> ------------------------------ >> >> *From:* owner-rv10-list-server(at)matronics.com [mailto: >> owner-rv10-list-server(at)matronics.com] *On Behalf Of *Kelly McMullen >> *Sent:* Sunday, August 22, 2010 8:07 PM >> *To:* rv10-list(at)matronics.com >> *Subject:* Re: RV10-List: TMXIO-540 and GAMI injectors >> >> >> >> It is actually an AD on the fuel injection servos to check the security of >> the plug on the side. Some have been found loose and hanging by the safe ty >> wire. >> AD 2008-08-14 >> SUMMARY: This document publishes in the Federal Register an amendment >> adopting emergency >> airworthiness directive (AD) 2008-06-51 that was sent previously to all >> known U.S. owners and >> operators of Lycoming Engines IO, (L)IO, TIO, (L)TIO, AEIO, AIO, IGO, IV O, >> and HIO series >> reciprocating engines, TCM TSIO-360-RB reciprocating engines, and Superi or >> Air Parts, Inc. IO-360 >> series reciprocating engines with certain Precision Airmotive LLC RSA-5 >> and RSA-10 series fuel >> injection servos. This AD results from eighteen reports of fuel injectio n >> servo plugs, part number >> (P/N) 383493, that had loosened or completely backed out of the threaded >> plug hole on the regulator >> cover of the fuel injection servo. These servo plugs were installed with >> servo plug gasket, P/N >> 365533, under the plug hex-head. We are issuing this AD to prevent a lea n >> running engine, which >> could result in a substantial loss of engine power and subsequent loss o f >> control of the airplane >> >> (f) Inspect the fuel injection servo plug, P/N 383493, for looseness, by >> attempting to turn it by >> hand, while being careful not to damage the safety wire or seal. If the >> plug moves, it is loose. >> (g) If the plug is not loose, go to paragraph (i) of this AD. >> (h) If the plug is loose, do the following: >> (1) Carefully cut and remove the safety wire that spans between the serv o >> plug and regulator >> cover only. >> (2) Remove the servo plug while ensuring that the gasket, P/N 365533, th at >> is behind the plug, is >> not lost. The gasket may be slightly stuck to the regulator cover. >> (3) Examine the threads on the servo plug and regulator cover for damage . >> Threads should be >> smooth and consistent, with no burrs or chips. The servo plug outer >> diameter threads should also >> measure within 0.7419-0.7500-inch. >> (4) If the threads on either the servo plug or the regulator cover are >> damaged, or do not measure >> within the limits in paragraph (h)(3) of this AD, the servo is not >> eligible for any installation and must >> be replaced before further flight. >> (5) Inspect the gasket, P/N 365533, for tears and other damage. We are >> allowing the re-use of >> undamaged gaskets. Replace damaged gaskets with a new gasket, P/N 365533 . >> (6) When reassembling, do not install any servo plug or regulator cover >> that is not eligible for >> installation. Install the gasket onto the servo plug and reassemble the >> servo plug to the regulator >> cover. >> (7) Torque the servo plug to a new, higher torque of 90-100 in-lbs, to >> help maintain the proper >> clamp-up force against the plug and cover. >> (8) Safety wire the servo plug with 0.025-inch diameter wire to the >> regulator cover. Information >> on properly safety wiring the plug can be found in Precision Airmotive L LC >> Mandatory Service >> Bulletin No. PRS-107, Revision 1, dated March 6, 2008. >> (9) Inspect all other safety wire on the servo. Replace any that are >> damaged. >> >> >> On 8/22/2010 4:32 PM, Alan Mekler wrote: >> >> Patrick, >> >> Which SB are you referring to? >> >> Alan >> >> >> >> >> ------------------------------ >> >> *From:* owner-rv10-list-server(at)matronics.com [ >> mailto:owner-rv10-list-server(at)matronics.com] >> *On Behalf Of *Patrick Thyssen >> *Sent:* Sunday, August 22, 2010 7:24 PM >> *To:* rv10-list(at)matronics.com >> *Subject:* RE: RV10-List: TMXIO-540 and GAMI injectors >> >> >> >> That's why you need to know the probes are OK. They may be giving you a >> wrong signal. The coke bottle test is, undo your injector lines from the >> injectors, put the same size glass bottle under them and turn on your bo ost >> pump, fill bottle about 3/4 and see if the same amount of fuel is in all the >> glass bottles. Normally you do it with your injectors on but since you h ave >> different injectors it won't work that way. >> Just my way of checking. >> Patrick Thyssen >> Have you done the SB on the throttle body. The gasket and G on plug. I >> just checked another RV10 and he had not done it and it was loose. >> >> >> --- On *Sun, 8/22/10, Alan Mekler >> * wrote: >> >> >> From: Alan Mekler <amekler(at)metrocast.net> <amekler(at)metrocast.net> >> Subject: RE: RV10-List: TMXIO-540 and GAMI injectors >> To: rv10-list(at)matronics.com >> Date: Sunday, August 22, 2010, 6:00 PM >> >> Patrick, >> >> Give me the details of the coke bottle test. I=99m going to try s witching >> probes. >> >> The odd thing is the engine runs smooth. >> >> Alan >> >> >> ------------------------------ >> >> *From:* owner-rv10-list-server(at)matronics.com [ >> mailto:owner-rv10-list-server(at)matronics.com] >> *On Behalf Of *Patrick Thyssen >> *Sent:* Sunday, August 22, 2010 5:53 PM >> *To:* rv10-list(at)matronics.com >> *Subject:* Re: RV10-List: TMXIO-540 and GAMI injectors >> >> >> >> HAVE YOU DONE THE COKE BOTTLE TEST WITHOUT THE INJECTORS. SINCE EACH >> INJECTOR WILL BE DIFFERENT NOW. HAVE YOU LOOKED AT YOUR PROBES? Maybe s wap >> a few probes and see what you get. >> Patrick Thyssen >> >> --- On *Sun, 8/22/10, Kelly McMullen >> * wrote: >> >> >> From: Kelly McMullen <kellym(at)aviating.com> <kellym(at)aviating.com> >> Subject: Re: RV10-List: TMXIO-540 and GAMI injectors >> To: rv10-list(at)matronics.com >> Date: Sunday, August 22, 2010, 3:46 PM >> llym(at)aviating.com> >> >> >> About the only thing left is your dry tappet clearances. Your engine >> builder should be able to give you what those clearances are. Ideally >> the clearances are in the middle of the allowable range and similar for >> each >> cylinder................................................................ ................. >> >> Alternatively you could measure the amount of movement of each rocker >> arm. Intakes should be the same and exhausts the same. Has anyone looked >> inside your sump/intake manifold to ensure there is no obstruction, nor >> anything loose in there? Something is wrong if your #3&4 peak last with >> the leanest nozzles and #5 peaks first with the richest nozzle. >> Still not understanding how the engine could be running smoothly with >> that wide a difference in mixtures between cylinders. >> >> On 8/22/2010 7:40 AM, Alan Mekler wrote: >> > --> RV10-List message posted by: "Alan Mekler" >> > >> > Kelly, >> > I just looked at my injectors cylinder 3 and 4 have the leanest >> > injectors(GAMI A) while cylinder 5 has the richest injector (Gami J >> plus) >> > Alan >> > >> > -----Original Message----- >> > From: owner-rv10-list-server(at)matronics.com >> > [mailto:owner-rv10-list-server(at)matronics.com] >> On Behalf Of Kelly McMullen >> > Sent: Saturday, August 21, 2010 8:13 PM >> > To: rv10-list(at)matronics.com >> > Subject: Re: RV10-List: TMXIO-540 and GAMI injectors >> > >> > --> RV10-List message posted by: Kelly McMullen< kellym(at)aviating.com> >> > >> > Perhaps you are working on the wrong end of the problem. #3&4 are >> > peaking last, so must be too rich. The rest of the cylinders are peaki ng >> > within 0.4gph of #5. You also will need to gather measurements every 0 .2 >> > gph to better detect the peaks once you get those two cylinders closer >> > to the rest. >> > >> > On 8/21/2010 3:59 PM, Alan Mekler wrote: >> >> Patrick, >> >> >> >> Before switching to the GAMIs my cylinder #5 peaked at 2.5 gallons l >> >> than my richest cylinder #3. After changing to GAMIs (my 3^rd set) I' m >> >> down to a 1 gallon spread. GAMI has given me the richest injector the y >> >> make for cylinder # 5 but it still peaks early. >> >> >> >> Here is my latest flight data flying at 7000 MSL 22 inches/ 2400 rpm. >> >> >> >> Alan >> >> >> >> 13 12.5 12.1 11.7 11.3 11.0 10.5 10.3 Fuel flow gal/hr >> >> >> >> 1420 1438 1468 1474 1453 1438 1422 1403 cylinder #1 >> >> >> >> 1381 1398 1428 1452 1447 1437 1412 1373 cylinder #2 >> >> >> >> 1393 1409 1438 1456 1473 1468 1448 1414 cylinder #3 >> >> >> >> 1400 1417 1449 1468 1477 1470 1450 1414 cylinder #4 >> >> >> >> 1434 1467 1469 1443 1415 1411 1400 1435 cylinder # 5 >> >> >> >> 1410 1430 1463 1474 1458 1441 1420 1397 cylinder #6 >> >> >> >> other method >> >> >> >> cylinder #1 1472 peak @ 11.5 >> >> >> >> cylinder #2 1451 peak@ 11.2 >> >> >> >> cylinder #3 1472 peak @ 11.1 >> >> >> >> cylinder#4 1477 peak @ 11.2 >> >> >> >> cylinder #5 1473 peak @ 12.1 >> >> >> >> cylinder #6 1474 peak @ 11.5 >> >> >> >> >> ------------------------------------------------------------------------ >> >> >> >> *From:* owner-rv10-list-server(at)matronics.com >> >> [mailto:owner-rv10-list-server(at)matronics.com] >> *On Behalf Of *Patrick >> >> Thyssen >> >> *Sent:* Saturday, August 21, 2010 5:22 PM >> >> *To:* rv10-list(at)matronics.com >> >> *Subject:* Re: RV10-List: TMXIO-540 and GAMI injectors >> >> >> >> ? Have you done the coke bottle check? Has anyone messed with the >> >> lines from the spider to injectors? Are we sure the lines are the >> >> right ones? The other thing have you had any problems with your EGT >> >> system. Could your EGT probes be bad? >> >> Peaking or not peaking where they should? >> >> Just a few thoughts >> >> Patrick Thyssen >> >> >> >> --- On *Sat, 8/21/10, Alan Mekler //* >> wrote: >> >> >> >> >> >> From: Alan Mekler<amekler(at)metrocast.net> <amekler(at)metrocast.net> >> >> Subject: RV10-List: TMXIO-540 and GAMI injectors >> >> To: rv10-list(at)matronics.com >> >> Date: Saturday, August 21, 2010, 11:04 AM >> >> >> >> I have been trying the GAMI injectors( on the 4^th set now) but found >> >> the fuel flow on the cylinders varies widely. My cylinder #5 has the >> >> richest injector and it still peaks a gallon or more before the other >> >> cylinders Before gamis it was 2.5 gallons.. Has any one had this >> >> problem? Any solutions? >> >> >> >> GAMI does not why the fuel is so unbalanced in this engine. I have 95 >> >> hours on the engine and all compressions are good. No intake leaks. >> >> >> >> Alan >> >> >> >> N668G >> >> >> >> >> >> >> >> * * >> >> * * >> >> ** >> >> ** >> >> ** >> >> *http://www.matronics.com/Navigator?RV10-List* >> >> ** >> >> ** >> >> *http://forums.matronics.com* >> >> ** >> >> ** >> >> *http://www.matronics.com/contribution* >> >> * * >> >> * >> >> >> >> >> >> * >> > >> >atronics.com/Navigator?RV10-List" target="_blank"> >> http://www.matronics.co================ ======= >> http://www.matronics.com/cont============== = >> >> >> >> * * >> >> * * >> >> * Navigator to* >> >> * * >> >> *much much* >> >> * * >> >> *href="http://www.matronics.com/Navigator?RV10-List" >http://www.matronics.com/Navigator?RV10-List* >> >> * * >> >> *Web* >> >> * * >> >> *href="http://forums.matronics.com" >htt p://forums.matronics.com* >> >> * * >> >> *href="http://www.matronics.com/contribution" >http://www.matronics.com/c ========== = * >> >> * * >> >> * * >> >> ** >> >> *http://www.matronics.com/Navigator?RV10-List< --> <http://www.matronics=======%3cbr %3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20color=>* >> >> * <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e %3c/b%3e%3cfont%20color=>* >> >> * <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e% 3c/b%3e%3cfont%20color=>* >> >> * <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e% 3c/b%3e%3cfont%20color=>* >> >> * <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e% 3c/b%3e%3cfont%20color=>* >> >> * <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e% 3c/b%3e%3cfont%20color=>* >> >> * <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e% 3c/b%3e%3cfont%20color=>* >> >> * <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e% 3c/b%3e%3cfont%20color=>http://www.matronics.com/Navigator?RV10-List *** >> >> *http://forums.matronics.com* >> >> *http://www.matronics.com/contribution* >> >> * * >> >> >> >> * * >> >> * * >> >> * * >> >> > * > > ========== > href="http://www.matronics.com/Navigator?RV10-List">http://www.matronic s.com/Navigator?RV10-List > ========== > href="http://forums.matronics.com/">http://forums.matronics.com > ========== > href="http://www.matronics.com/contribution">http://www.matronics.com/c ontribution > ========== > * > > * > =========== > =========== =========== =========== > > * > > ________________________________________________________________________________
From: "Alan Mekler" <amekler(at)metrocast.net>
Subject: TMXIO-540 and GAMI injectors
Date: Aug 28, 2010
Dave, Mine is a precision silver hawk ex. No call back from Mattituck. Will have to wait to Monday. Will have to continue to fly rich of peak this weekend. Alan _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dave Saylor Sent: Saturday, August 28, 2010 3:02 PM Subject: Re: RV10-List: TMXIO-540 and GAMI injectors Before I took the contaminated one apart, I called the engine shop to find out what to expect. That was a Bendix flow divider, not an AFP. AFP might walk someone through a teardown. I'd call them before I took one of their dividers apart, which is what I'd recommend for anyone. After that it's up to the builder to decide if he's capable or not. The Bendix divider was pretty simple inside. It was a few years ago but I remember a fairly delicate diaphragm, a vertical stem that acts as the valve, and a light spring. Just go slow and be careful, and it should go OK. I actually found the bit of hose that was causing the problem but it was pretty obvious, not buried deep inside one of the internal passages. That was pure luck. Dave Saylor AirCrafters 140 Aviation Way Watsonville, CA 95076 831-722-9141 Shop 831-750-0284 Cell On Fri, Aug 27, 2010 at 11:16 AM, John Cox wrote: Dave, you say you changed it. That is what I did with an Airflow Performance divider. They were fast and it was piece of mind insurance. the aircraft ran fine afterwards. Do you support, OBAM builders opening up their flow dividers. John Cox _____ From: owner-rv10-list-server(at)matronics.com on behalf of Dave Saylor Sent: Thu 8/26/2010 9:32 PM Subject: Re: RV10-List: TMXIO-540 and GAMI injectors I've seen two flow divider failures in the last 5 years. One had a little speck of hose liner (from a certified hose shop) jammed in the stem. The engine would barely run. The other was discovered looking for excessive roughness LOP. We changed just about everything we could think of, and finally changed the flow divider just to be thorough. That fixed the problem, but we never did figure out why. Dave Saylor AirCrafters 140 Aviation Way Watsonville, CA 95076 831-722-9141 Shop 831-750-0284 Cell On Thu, Aug 26, 2010 at 6:42 PM, Alan Mekler wrote: Kelly, My engine has had the AD done but we did find an interesting finding. We did the bottle test with the injectors on and we saw less fuel coming out #5 even though it had the richest injector. So now we know the problem must be in the flow divider. Not sure what the next step will be. Will try calling Precision tomorrow. Alan _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Kelly McMullen Sent: Sunday, August 22, 2010 8:07 PM Subject: Re: RV10-List: TMXIO-540 and GAMI injectors It is actually an AD on the fuel injection servos to check the security of the plug on the side. Some have been found loose and hanging by the safety wire. AD 2008-08-14 SUMMARY: This document publishes in the Federal Register an amendment adopting emergency airworthiness directive (AD) 2008-06-51 that was sent previously to all known U.S. owners and operators of Lycoming Engines IO, (L)IO, TIO, (L)TIO, AEIO, AIO, IGO, IVO, and HIO series reciprocating engines, TCM TSIO-360-RB reciprocating engines, and Superior Air Parts, Inc. IO-360 series reciprocating engines with certain Precision Airmotive LLC RSA-5 and RSA-10 series fuel injection servos. This AD results from eighteen reports of fuel injection servo plugs, part number (P/N) 383493, that had loosened or completely backed out of the threaded plug hole on the regulator cover of the fuel injection servo. These servo plugs were installed with servo plug gasket, P/N 365533, under the plug hex-head. We are issuing this AD to prevent a lean running engine, which could result in a substantial loss of engine power and subsequent loss of control of the airplane (f) Inspect the fuel injection servo plug, P/N 383493, for looseness, by attempting to turn it by hand, while being careful not to damage the safety wire or seal. If the plug moves, it is loose. (g) If the plug is not loose, go to paragraph (i) of this AD. (h) If the plug is loose, do the following: (1) Carefully cut and remove the safety wire that spans between the servo plug and regulator cover only. (2) Remove the servo plug while ensuring that the gasket, P/N 365533, that is behind the plug, is not lost. The gasket may be slightly stuck to the regulator cover. (3) Examine the threads on the servo plug and regulator cover for damage. Threads should be smooth and consistent, with no burrs or chips. The servo plug outer diameter threads should also measure within 0.7419-0.7500-inch. (4) If the threads on either the servo plug or the regulator cover are damaged, or do not measure within the limits in paragraph (h)(3) of this AD, the servo is not eligible for any installation and must be replaced before further flight. (5) Inspect the gasket, P/N 365533, for tears and other damage. We are allowing the re-use of undamaged gaskets. Replace damaged gaskets with a new gasket, P/N 365533. (6) When reassembling, do not install any servo plug or regulator cover that is not eligible for installation. Install the gasket onto the servo plug and reassemble the servo plug to the regulator cover. (7) Torque the servo plug to a new, higher torque of 90-100 in-lbs, to help maintain the proper clamp-up force against the plug and cover. (8) Safety wire the servo plug with 0.025-inch diameter wire to the regulator cover. Information on properly safety wiring the plug can be found in Precision Airmotive LLC Mandatory Service Bulletin No. PRS-107, Revision 1, dated March 6, 2008. (9) Inspect all other safety wire on the servo. Replace any that are damaged. On 8/22/2010 4:32 PM, Alan Mekler wrote: Patrick, Which SB are you referring to? Alan _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Patrick Thyssen Sent: Sunday, August 22, 2010 7:24 PM Subject: RE: RV10-List: TMXIO-540 and GAMI injectors That's why you need to know the probes are OK. They may be giving you a wrong signal. The coke bottle test is, undo your injector lines from the injectors, put the same size glass bottle under them and turn on your boost pump, fill bottle about 3/4 and see if the same amount of fuel is in all the glass bottles. Normally you do it with your injectors on but since you have different injectors it won't work that way. Just my way of checking. Patrick Thyssen Have you done the SB on the throttle body. The gasket and G on plug. I just checked another RV10 and he had not done it and it was loose. --- On Sun, 8/22/10, Alan Mekler wrote: From: Alan Mekler <mailto:amekler(at)metrocast.net> <amekler(at)metrocast.net> Subject: RE: RV10-List: TMXIO-540 and GAMI injectors Date: Sunday, August 22, 2010, 6:00 PM Patrick, Give me the details of the coke bottle test. I'm going to try switching probes. The odd thing is the engine runs smooth. Alan _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Patrick Thyssen Sent: Sunday, August 22, 2010 5:53 PM Subject: Re: RV10-List: TMXIO-540 and GAMI injectors HAVE YOU DONE THE COKE BOTTLE TEST WITHOUT THE INJECTORS. SINCE EACH INJECTOR WILL BE DIFFERENT NOW. HAVE YOU LOOKED AT YOUR PROBES? Maybe swap a few probes and see what you get. Patrick Thyssen --- On Sun, 8/22/10, Kelly McMullen wrote: From: Kelly McMullen <mailto:kellym(at)aviating.com> <kellym(at)aviating.com> Subject: Re: RV10-List: TMXIO-540 and GAMI injectors Date: Sunday, August 22, 2010, 3:46 PM About the only thing left is your dry tappet clearances. Your engine builder should be able to give you what those clearances are. Ideally the clearances are in the middle of the allowable range and similar for each cylinder.................................................................... ............. Alternatively you could measure the amount of movement of each rocker arm. Intakes should be the same and exhausts the same. Has anyone looked inside your sump/intake manifold to ensure there is no obstruction, nor anything loose in there? Something is wrong if your #3&4 peak last with the leanest nozzles and #5 peaks first with the richest nozzle. Still not understanding how the engine could be running smoothly with that wide a difference in mixtures between cylinders. On 8/22/2010 7:40 AM, Alan Mekler wrote: > --> RV10-List message posted by: "Alan Mekler" > > Kelly, > I just looked at my injectors cylinder 3 and 4 have the leanest > injectors(GAMI A) while cylinder 5 has the richest injector (Gami J plus) > Alan > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Kelly McMullen > Sent: Saturday, August 21, 2010 8:13 PM > To: rv10-list(at)matronics.com > Subject: Re: RV10-List: TMXIO-540 and GAMI injectors > > --> RV10-List message posted by: Kelly McMullen > > Perhaps you are working on the wrong end of the problem. #3&4 are > peaking last, so must be too rich. The rest of the cylinders are peaking > within 0.4gph of #5. You also will need to gather measurements every 0.2 > gph to better detect the peaks once you get those two cylinders closer > to the rest. > > On 8/21/2010 3:59 PM, Alan Mekler wrote: >> Patrick, >> >> Before switching to the GAMIs my cylinder #5 peaked at 2.5 gallons l >> than my richest cylinder #3. After changing to GAMIs (my 3^rd set) I'm >> down to a 1 gallon spread. GAMI has given me the richest injector they >> make for cylinder # 5 but it still peaks early. >> >> Here is my latest flight data flying at 7000 MSL 22 inches/ 2400 rpm. >> >> Alan >> >> 13 12.5 12.1 11.7 11.3 11.0 10.5 10.3 Fuel flow gal/hr >> >> 1420 1438 1468 1474 1453 1438 1422 1403 cylinder #1 >> >> 1381 1398 1428 1452 1447 1437 1412 1373 cylinder #2 >> >> 1393 1409 1438 1456 1473 1468 1448 1414 cylinder #3 >> >> 1400 1417 1449 1468 1477 1470 1450 1414 cylinder #4 >> >> 1434 1467 1469 1443 1415 1411 1400 1435 cylinder # 5 >> >> 1410 1430 1463 1474 1458 1441 1420 1397 cylinder #6 >> >> other method >> >> cylinder #1 1472 peak @ 11.5 >> >> cylinder #2 1451 peak@ 11.2 >> >> cylinder #3 1472 peak @ 11.1 >> >> cylinder#4 1477 peak @ 11.2 >> >> cylinder #5 1473 peak @ 12.1 >> >> cylinder #6 1474 peak @ 11.5 >> >> ------------------------------------------------------------------------ >> >> *From:* owner-rv10-list-server(at)matronics.com >> [mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *Patrick >> Thyssen >> *Sent:* Saturday, August 21, 2010 5:22 PM >> *To:* rv10-list(at)matronics.com >> *Subject:* Re: RV10-List: TMXIO-540 and GAMI injectors >> >> ? Have you done the coke bottle check? Has anyone messed with the >> lines from the spider to injectors? Are we sure the lines are the >> right ones? The other thing have you had any problems with your EGT >> system. Could your EGT probes be bad? >> Peaking or not peaking where they should? >> Just a few thoughts >> Patrick Thyssen >> >> --- On *Sat, 8/21/10, Alan Mekler / /* wrote: >> >> >> From: Alan Mekler <mailto:amekler(at)metrocast.net> <amekler(at)metrocast.net> >> Subject: RV10-List: TMXIO-540 and GAMI injectors >> To: rv10-list(at)matronics.com >> Date: Saturday, August 21, 2010, 11:04 AM >> >> I have been trying the GAMI injectors( on the 4^th set now) but found >> the fuel flow on the cylinders varies widely. My cylinder #5 has the >> richest injector and it still peaks a gallon or more before the other >> cylinders Before gamis it was 2.5 gallons.. Has any one had this >> problem? Any solutions? >> >> GAMI does not why the fuel is so unbalanced in this engine. I have 95 >> hours on the engine and all compressions are good. No intake leaks. >> >> Alan >> >> N668G >> >> >> >> * * >> * * >> ** >> ** >> ** >> *http://www.matronics.com/Navigator?RV10-List* >> ** >> ** >> *http://forums.matronics.com* >> ** >> ** >> *http://www.matronics.com/contribution* >> * * >> * >> >> >> * > >atronics.com/Navigator?RV10-List" target="_blank">http://www.matronics.co======================= <http://www.matronics.co========================/> http://www.matronics.com/cont=============== Navigator to much much href= "http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navi gator?RV10-List Web href= "http://forums.matronics.com">http://forums.matronics.com <http://forums.matronics.com/> href= "http://www.matronics.com/contribution">http://www.matronics.com/c =========== http://www.matronics.com/Navigator?RV10-List< --> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> http://www.matronics.com/Navigator?RV10-List <http://www.matronics=======%3cbr%3e%3cbr%3e%3c/font%3e%3c/b%3e%3cfont%20col or=> http://forums.matronics.com http://www.matronics.com/contribution href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com /Navigator?RV10-List href="http://forums.matronics.com/">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/contri bution get="_blank">http://www.matronics.com/Navigator?RV10-List tp://forums.matronics.com _blank">http://www.matronics.com/contribution ________________________________________________________________________________
Date: Aug 28, 2010
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: TMXIO-540 and GAMI injectors
Here, here. The temptation to fly is very strong, especially because it turned out okay last time. Just remember, accidents occur from a chain of bad decisions and unfortunate happenings. Break the chain and you stay safe. On 8/28/2010 12:58 PM, Tim Olson wrote: > > See now there is where it gets crazy. You KNOW without a doubt > that there is a problem with the engine, yet you're going > to continue to fly it that way!?!?! ________________________________________________________________________________
Date: Aug 28, 2010
Subject: Re: TMXIO-540 and GAMI injectors
From: Kelly McMullen <apilot2(at)gmail.com>
Alan, Let me politely, but violently disagree with your A&P. Something is blocking flow in your flow divider. You have proved that. What you and your A&P can NOT assure is that whatever is blocking the flow won't move and completely stop the flow. You cannot be assured of stable fuel flow. That is why you should NOT fly it until it is fixed. I'm sure Mattituck will make it right, pronto. Kelly A&P/IA EAA Tech Counselor On Sat, Aug 28, 2010 at 2:05 PM, Alan Mekler wrote: > > Tim, > I was not the builder of my plane. My A&P also an AI has done all the > trouble shooting. EGT spread is less than 50 degrees when flying 100 degrees > rich of peak.(that's how I have been flying it) At full throttle cylinder #1 > runs hotter than cylinder #5. My mechanic called Mattituck because they are > the Precision Service center closest to us and Mattituck has been trouble > shooting the problem with us. The engine only has 100 hours and is still > under warranty. There is no engine roughness unless I try flying lean of > peak. > My A&P saw no problem with flying the airplane. I'll know more on Monday > when we hear from Mattituck but it is most likely we will send the unit in > for service. > Alan ________________________________________________________________________________
From: "Alan Mekler" <amekler(at)metrocast.net>
Subject: TMXIO-540 and GAMI injectors
Date: Aug 28, 2010
Kelly, I see your point. I'll stay on the ground this weekend. Alan -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Kelly McMullen Sent: Saturday, August 28, 2010 5:20 PM Subject: Re: RV10-List: TMXIO-540 and GAMI injectors Alan, Let me politely, but violently disagree with your A&P. Something is blocking flow in your flow divider. You have proved that. What you and your A&P can NOT assure is that whatever is blocking the flow won't move and completely stop the flow. You cannot be assured of stable fuel flow. That is why you should NOT fly it until it is fixed. I'm sure Mattituck will make it right, pronto. Kelly A&P/IA EAA Tech Counselor On Sat, Aug 28, 2010 at 2:05 PM, Alan Mekler wrote: > > Tim, > I was not the builder of my plane. My A&P also an AI has done all the > trouble shooting. EGT spread is less than 50 degrees when flying 100 degrees > rich of peak.(that's how I have been flying it) At full throttle cylinder #1 > runs hotter than cylinder #5. My mechanic called Mattituck because they are > the Precision Service center closest to us and Mattituck has been trouble > shooting the problem with us. The engine only has 100 hours and is still > under warranty. There is no engine roughness unless I try flying lean of > peak. > My A&P saw no problem with flying the airplane. I'll know more on Monday > when we hear from Mattituck but it is most likely we will send the unit in > for service. > Alan ________________________________________________________________________________
Date: Aug 28, 2010
Subject: Re: TMXIO-540 and GAMI injectors
From: Kelly McMullen <apilot2(at)gmail.com>
Yes and no. You are correct, the actual EGT temp on any one cylinder does not matter relative to other cylinders. The actual EGT on a normally aspirated engine should be somewhere between 1200 and 1300 degrees at full power on sea level takeoff with full rich. One should not attempt to make all EGTs be the same for all cylinders at a given mixture setting. What you really want is all cylinders to peak at the same FUEL FLOW indication, and it doesn't matter what EGT they are reading at that time. Typically you are doing very well if all peak within 0.2gph of each other. If the spread is more than 0.5 gph, you want to do some refinement to get smoother running and ability to go further lean of peak. If you install all EGT probes the exact same distance below the cylinder flange, and in the same relative position, you MAY get the EGTs pretty close at the same time they are all peaking, no guarantees, and it doesn't mean much anyway. A couple of the GAMI gurus see as much as 90 degree EGT spread at the point that all cylinders are peaking, and they say don't fret over it. On Sat, Aug 28, 2010 at 3:09 PM, Carl Froehlich wrote: > > I've been following this tread and wonder if we are all on the same page > regarding exhaust gas temperatures. > > My understanding of the ROP or LOP convention is that the actual EGT value > is of little concern. What is of concern is each cylinders EGT relative to > that specific cylinder's peak EGT. Considering the EGT probes work over a > wide range of temperatures and that each probe installation varies between > cylinders, the absolute exhaust gas temperature spread between cylinders is > of little value other than for gross indication that you have lost a > cylinder. ________________________________________________________________________________
Date: Aug 28, 2010
From: Linn Walters <pitts_pilot(at)bellsouth.net>
Subject: Re: lessons learned installing plexiglas with Weld-on
10 AirMike wrote: > > This has been discussed many times before on this forum, just my $.02 - I am not sure that there is any way to properly retain the windows in place without a high probability of getting cracks if you use weld-on. The stuff sucks, but nobody has come up with a substitute that will perform the same function of making the windows structurally bond. > Why does there need to be a structural bond? Any small physical change will result in the breaking of the acrylic. Also there are many 'structural adhesives' that don't harden, but you'd still have trouble getting a 1/2" glue joint to fail. Linn > -------- > OSH '10 or Bust > Q/B - finally done > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=310274#310274 > > > ________________________________________________________________________________
Date: Aug 28, 2010
Subject: Re: lessons learned installing plexiglas with Weld-on 10
From: Kelly McMullen <apilot2(at)gmail.com>
It does make me wonder. The non-hardening version of PRC is used in other aircraft to bond the plexi to the structure. Seems to work pretty well. Can't see how plexi adds much strength to the fiberglass. On Sat, Aug 28, 2010 at 8:18 PM, Linn Walters wrote: > > AirMike wrote: >> >> >> This has been discussed many times before on this forum, just my $.02 - I >> am not sure that there is any way to properly retain the windows in place >> without a high probability of getting cracks if you use weld-on. The stuff >> sucks, but nobody has come up with a substitute that will perform the same >> function of making the windows structurally bond. >> > > Why does there need to be a structural bond? Any small physical change will > result in the breaking of the acrylic. Also there are many 'structural > adhesives' that don't harden, but you'd still have trouble getting a 1/2" > glue joint to fail. > Linn > >> -------- >> OSH '10 or Bust Q/B - finally done >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=310274#310274 >> >> >> >> >> >> >> >> >> >> >> >> > > ________________________________________________________________________________
From: "Bob Leffler" <rv(at)thelefflers.com>
Subject: 90 Degree Oil Filter Adapter
Date: Aug 29, 2010
For those that have a IO-540-D4A5, how easy is to change the oil filter in the standard location? Does the standby alternator make getting the oil filter on and off any more difficult? Would you recommend a 90 degree oil filter adapter? I'm going down all my list of options that I've collected over the years of my build and trying to eliminate as many as possible to reduce the budget. Thanks, bob ________________________________________________________________________________
From: "g.combs" <g.combs(at)aerosportmodeling.com>
Subject: Re: 90 Degree Oil Filter Adapter
Date: Aug 29, 2010
Bob oil filter is easy to get on and off In the standard location with the backup Alternator. Geoff Sent from my iPhone Geoff On Aug 29, 2010, at 7:19 AM, "Bob Leffler" wrote: > For those that have a IO-540-D4A5, how easy is to change the oil > filter in the standard location? > > > Does the standby alternator make getting the oil filter on and off > any more difficult? > > > Would you recommend a 90 degree oil filter adapter? > > > I=99m going down all my list of options that I=99ve collected over > the years of my build and trying to eliminate as many as possible to > reduce the budget. > > > Thanks, > > > bob > > ________________________________________________________________________________
Subject: Re: lessons learned installing plexiglas with Weld-on 10
From: "AirMike" <Mikeabel(at)Pacbell.net>
Date: Aug 29, 2010
The word that I heard (do not know - rumor or fact) was that Vans tested a prototype cabin/plane with normally installed windows and when dropped on its top, the windows popped out and the the cabin deformed. The word is that they then did it with weld-on adhered windows and the windows stayed in place and the cabin did not deform. Truth or rumor that is what swayed my decision to use weld-on. Does anyone know the facts? -------- OSH '10 or Bust Q/B - finally done Read this topic online here: http://forums.matronics.com/viewtopic.php?p=310478#310478 ________________________________________________________________________________
From: "g.combs" <g.combs(at)aerosportmodeling.com>
Subject: Re: lessons learned installing plexiglas with Weld-on 10
Date: Aug 29, 2010
I used a Lord urethane adhesive to install my windows. I did some test With it and the Weld on and it out performed the weld on. It also does not Cure as hard as the weld on so it will allow joint to flex a little and not crack Around window edge. Time will tell but So far so good. It is also much easier To use than weld on. It cleans up with Ppg dt870 urethane reducer and will not attack the acrylic as weld on does. I used one with a 20 minute work time. Geoff Sent from my iPhone Geoff On Aug 29, 2010, at 10:41 AM, "AirMike" wrote: > > The word that I heard (do not know - rumor or fact) was that Vans > tested a prototype cabin/plane with normally installed windows and > when dropped on its top, the windows popped out and the the cabin > deformed. The word is that they then did it with weld-on adhered > windows and the windows stayed in place and the cabin did not deform. > Truth or rumor that is what swayed my decision to use weld-on. Does > anyone know the facts? > > -------- > OSH '10 or Bust > Q/B - finally done > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=310478#310478 > > ________________________________________________________________________________
Date: Aug 29, 2010
Subject: Re: lessons learned installing plexiglas with Weld-on 10
From: Kelly McMullen <apilot2(at)gmail.com>
Geoff, can you advise on supply sources? Perhaps automotive window or body shops? On Sun, Aug 29, 2010 at 7:59 AM, g.combs wrote: > > I used a Lord urethane adhesive to install my windows. I did some test > With it and the Weld on and it out performed the weld on. It also does not > Cure as hard as the weld on so it will allow joint to flex a little and not > crack > Around window edge. Time will tell but > So far so good. It is also much easier > To use than weld on. It cleans up with > Ppg dt870 urethane reducer and will not attack the acrylic as weld on does. > I used one with a 20 minute work time. > > Geoff > > Sent from my iPhone Geoff > > > On Aug 29, 2010, at 10:41 AM, "AirMike" wrote: > >> >> The word that I heard (do not know - rumor or fact) was that Vans tested a >> prototype cabin/plane with normally installed windows and when dropped on >> its top, the windows popped out and the the cabin deformed. The word is that >> they then did it with weld-on adhered windows and the windows stayed in >> place and the cabin did not deform. >> Truth or rumor that is what swayed my decision to use weld-on. Does anyone >> know the facts? >> >> -------- >> OSH '10 or Bust >> Q/B - finally done >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=310478#310478 >> >> >> >> >> >> >> >> >> >> >> > > ________________________________________________________________________________
From: "Chris Hukill" <cjhukill(at)cox.net>
Subject: clean up your posts!
Date: Aug 29, 2010
Here's my annual pleading for everyone to please post a new message instead of replying directly to a previous post. The bandwidth that this duplication of messages requires make it's unpleasant to read on a fast internet connection at home, and not worth the effort to read on an IPhone or similar device. PLEASE everyone, just start a new message, with the same header, and don't keep re-sending the originals!!! Chris Hukill blurry eyed and with a sprained scrolling finger ________________________________________________________________________________
Date: Aug 29, 2010
From: Bill Mauledriver Watson <MauleDriver(at)nc.rr.com>
Subject: Re: lessons learned installing plexiglas with Weld-on
10 For those on the fence concerning Weld-on - I bought some a little over a year ago and used it about 5 months ago. No cracking so far (not flying). Qualitatively it seems to be a helluva adhesive for plexi in that it really bonds with it while simultaneously bonding with fiberglass. Way beyond epoxy. Seems almost better than the plexi to plexi bond you get with MEK. But no data or facts here, just casual testing. I used the aluminum finger method and no straps. Didn't try to force anything together. Just trued up the fiberglass surface as best as I could, left a good healthy gap around the edge, glopped it on, cleaned it up while curing with a 50:50 acetone paint thinner mix, removed most/all of the fingers within an hour or so. Glassed over the edges with very thin cloth. Still sanding. It was a tough decision to make in the face of all the warnings but didn't want to waste the already purchased product. The Vans solution may not be ideal but I was confident I could make it work with some care. Geoff seems to have one of the best thought out alternatives but my experience suggests the Weld-on can work just fine with some care exercised. The only warning I have is get your stuff all laid out, walk thru your routine, and don't break for coffee until done. The stuff does setup quickly, the stringy stuff is hard to clean up if you start messing up and let the mess cure. I used my life partner to help with the first window but was able to do the rest of it single handed. Oh, and the stuff has a strong smell. I used an organic filter type mask which blocked the odor but don't know if it blocked any toxicity. I sealed up the mixing jar, rags and scrap ASAP and got them out of the shop. If I had my fresh air system then, I would have used it. Just a data point. Bill Watson On 8/29/2010 10:41 AM, AirMike wrote: > --> RV10-List message posted by: "AirMike" > > The word that I heard (do not know - rumor or fact) was that Vans tested a prototype cabin/plane with normally installed windows and when dropped on its top, the windows popped out and the the cabin deformed. The word is that they then did it with weld-on adhered windows and the windows stayed in place and the cabin did not deform. > Truth or rumor that is what swayed my decision to use weld-on. Does anyone know the facts? > > -------- > OSH '10 or Bust > Q/B - finally done > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=310478#310478 > > ________________________________________________________________________________
Date: Aug 29, 2010
From: Bill Mauledriver Watson <MauleDriver(at)nc.rr.com>
Subject: Re: 90 Degree Oil Filter Adapter
It sure doesn't look easy. Haven't gotten there yet but wondering if there is some technique involved? I use a 6 foot plastic 'gutter' on my Maule to keep it all clean... and band aids nearby for the knuckles. Bill Watson On 8/29/2010 10:06 AM, g.combs wrote: > Bob oil filter is easy to get on and off > In the standard location with the backup > Alternator. > > Geoff > > Sent from my iPhone Geoff > > ________________________________________________________________________________
Date: Aug 29, 2010
Subject: Re: clean up your posts!
From: Chris Colohan <rv10(at)colohan.com>
On Sun, Aug 29, 2010 at 8:27 AM, Chris Hukill wrote: > PLEASE everyone, just start a new message, with the same header, and > don't keep re-sending the originals!!! > I'm probably one of the guilty ones -- Gmail cleans up everyone's posts as you read them, meaning you don't have this problem (and forget to clean things up for people not using Gmail)... Sorry 'bout that. Chris ________________________________________________________________________________
From: "g.combs" <g.combs(at)aerosportmodeling.com>
Subject: Re: 90 Degree Oil Filter Adapter
Date: Aug 29, 2010
I learned a trick from the mechanic on my field. First i put a few rags under filter area for drips. Then loosen filter to were you can turn by hand then Take a plastic shopping bag and put over filter you can then find various spots to hook bag handles to hold in place. I then spin filter off from outside the bag. Inside bag if you can. Oil goes in bag filter goes in bag remove bag with oil a filter. It work Good. A little awkward at first but after A few oil changes you get the procedure down. One thing make sure You remove saftey wire remains so It does not tear bag. Geoff Sent from my iPhone Geoff On Aug 29, 2010, at 11:43 AM, Bill Mauledriver Watson wrote: > > > > It sure doesn't look easy. Haven't gotten there yet but wondering > if there is some technique involved? > > I use a 6 foot plastic 'gutter' on my Maule to keep it all clean... > and band aids nearby for the knuckles. > > Bill Watson > > On 8/29/2010 10:06 AM, g.combs wrote: >> Bob oil filter is easy to get on and off >> In the standard location with the backup >> Alternator. >> >> Geoff >> >> Sent from my iPhone Geoff >> >> > > ________________________________________________________________________________
From: Robin Marks <Robin(at)PaintTheWeb.com>
Date: Aug 29, 2010
Subject: 90 Degree Oil Filter Adapter
The 90 degree makes the process much easier and cleaner. There is also a firewall mounted oil filter adapter that is simple to use and I believe less expensive. No mess when removing the filter and the oil nearly all drains back into the case with these devices. When I have had the straight filter I placed a "canoe" shaped cutout of a plastic soda bottle to collect any dripping oil this was about 50% effective when considering the number of times I spilled some oil when removing the bottle. Still not ideal. Good luck, Robin -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Bill Mauledriver Watson Sent: Sunday, August 29, 2010 8:43 AM Subject: Re: RV10-List: 90 Degree Oil Filter Adapter It sure doesn't look easy. Haven't gotten there yet but wondering if there is some technique involved? I use a 6 foot plastic 'gutter' on my Maule to keep it all clean... and band aids nearby for the knuckles. Bill Watson ________________________________________________________________________________
From: Jeff Carpenter <jeff(at)westcottpress.com>
Subject: Re: lessons learned installing plexiglas with Weld-on 10
Date: Aug 29, 2010
That word was from me Mike... after a conversation with the windscreen manufacturer. It still qualifies as second hand information, so take it for what ever you might think it's worth. Here's my post on Weld- On 10: >> As you may know, I attempted to install my left side door window >> last week with somewhat disastrous results. As best I can tell, my >> shop was too hot (about 85 degrees) and the Weld-on 10 set up too >> quickly. The bond to the fiberglass was perfect, but I had voids >> between the window and the dried Weld-on 10 in over half of the >> bonding area. I had also failed to remove the masking tape from >> the inside of the window soon enough and had a fair amount of >> masking tape trapped by the Weld-on bead. >> My initial thought was to try to save the window by injecting epoxy >> into the gaps (as some have done with apparent success), but after >> discussions with Vans, the window manufacturer and tech support by >> the makers of Weld-on 10, I decided to route out the window and >> start over. There are some things I learned from these discussions >> that are worth sharing. >> Vans was not willing to say that the injected epoxy approach would >> work and referred me to the window manufacturer, Jeff from Airplane >> Plastics in Ohio. Jeff spent a good deal of time with me on the >> phone. He initially thought the injected epoxy idea might work and >> suggested I use Scotch Weld 2216 to accomplish the task. As we >> discussed the situation further, I was able to communicate that >> what we were really trying to do in this case was bond the window >> to the dried Weld-on 10... not the window to the fiberglass. He >> thought that could still work... as long as I could scuff up the >> Weld-on 10! >> So, I was back to square one. We started to discuss alternatives >> to Weld-on 10 for window installation. He confessed that it had >> been a long time since he had actually installed a window... then >> recollected that the windows would pop out during the structural >> roll over test on the RV-10 until Vans switched to Weld-on 10 to >> bond them in. With Weld-on 10, the window would break before the >> bond would. As I understood the conversation, Weld-on 10 was an >> important component of the plane passing the test. This made my >> decision to start over again certain. >> With that, Jeff suggested I route it out with an Onsrud carbide >> double flute 1/2" x 1/2" bit (I wound up using a similar bit I had >> in my router and it worked well), I said good bye and ponied up the >> $150 to Vans for another window. >> I also made a call to tech support at IPS, the makers of Weld-on >> 10, hoping to find another product that would stay open longer. >> Here's what I learned: >> Weld-on 10 stays open the longest of any product they have for this >> application >> At 70 degrees, there should be 15-20 minutes of time to get the job >> done (I had about 5 minutes at 85 degrees) >> Be certain you are using product less than one year from the >> manufacture date as the working time decreases with age >> They do make a dispensing gun that mixes while dispensing for $300- >> $400. Weld-on 10 is packed in to a cartridge for this purpose and >> called Weld-on 811. >> I've also combed through the archives and had I done that sooner >> might have avoided some of these problems. Both Lew Gallagher and >> John Gonzalez had very useful posts (hindsight is 20/20) in early >> January of this year. >> I'm going to wait until the fires in our local mountains have >> stopped burning and I'm able to keep the temperature in the shop at >> or below 70 degrees before I try again. I'll get a second set of >> hands to spread the Weld-on 10 more quickly and be sure to pull up >> the masking tape once the window is down securely. The gun seems a >> bit pricey and I imagine I can find a way to spread the Weld-on 10 >> quickly and accurately without too much effort or expense. >> Jeff Carpenter >> 40304 >> one step forward... two steps back All of my windows and my windscreen are now installed. I used the Lord Adhesive for the windows and Weld-On 10 for the windscreen. I tested the Lord Adhesive and found it to be weaker than the Weld-On 10, but glassed over the bonded edges so I don't feel I've got an issue there. Chemical Concepts, the source I used for the Lord Adhesive, no longer stocks it. The last batch they sent me was out of date and I returned it. If I had to do it all over again, I would use the Weld-On 10 on a sub 80 degree day with a second set of hands to help me through it. Your windows must fit well and require little to no coercion to stay in place to avoid cracking.... and keep the acetone away from the Plexi. The aluminum finger method works well to hold things together while curing. Jeff Carpenter 40304 Going up on the gear On Aug 29, 2010, at 7:41 AM, AirMike wrote: > > The word that I heard (do not know - rumor or fact) was that Vans > tested a prototype cabin/plane with normally installed windows and > when dropped on its top, the windows popped out and the the cabin > deformed. The word is that they then did it with weld-on adhered > windows and the windows stayed in place and the cabin did not deform. > Truth or rumor that is what swayed my decision to use weld-on. Does > anyone know the facts? > > -------- > OSH '10 or Bust > Q/B - finally done > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=310478#310478 > > ________________________________________________________________________________
From: "Pascal" <rv10builder(at)verizon.net>
Subject: Re: clean up your posts!
Date: Aug 29, 2010
It also makes it harder to locate a response in the future via the archives. Ask me how I know. Pascal From: Chris Hukill Sent: Sunday, August 29, 2010 8:27 AM Subject: RV10-List: clean up your posts! Here's my annual pleading for everyone to please post a new message instead of replying directly to a previous post. The bandwidth that this duplication of messages requires make it's unpleasant to read on a fast internet connection at home, and not worth the effort to read on an IPhone or similar device. PLEASE everyone, just start a new message, with the same header, and don't keep re-sending the originals!!! Chris Hukill blurry eyed and with a sprained scrolling finger ________________________________________________________________________________
From: "Pascal" <rv10builder(at)verizon.net>
Subject: Re: 90 Degree Oil Filter Adapter
Date: Aug 29, 2010
Bob; I just went out and looked, unlike my car, the filter is on the top side of the back and very easy to get to, forget the 90 degree not needed at all in my opinion. I stuck my hand under the filter as there is the concern of oil dripping down the complete rear, looks like plenty of space to put something there to catch the oil as the filter is removed. Pascal From: Bob Leffler Sent: Sunday, August 29, 2010 4:19 AM Subject: RV10-List: 90 Degree Oil Filter Adapter For those that have a IO-540-D4A5, how easy is to change the oil filter in the standard location? Does the standby alternator make getting the oil filter on and off any more difficult? Would you recommend a 90 degree oil filter adapter? I'm going down all my list of options that I've collected over the years of my build and trying to eliminate as many as possible to reduce the budget. Thanks, bob ________________________________________________________________________________
From: "Bob Leffler" <rv(at)thelefflers.com>
Subject: 90 Degree Oil Filter Adapter
Date: Aug 29, 2010
Do you have an alternator on the vacuum pad? From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Pascal Sent: Sunday, August 29, 2010 3:23 PM Subject: Re: RV10-List: 90 Degree Oil Filter Adapter Bob; I just went out and looked, unlike my car, the filter is on the top side of the back and very easy to get to, forget the 90 degree not needed at all in my opinion. I stuck my hand under the filter as there is the concern of oil dripping down the complete rear, looks like plenty of space to put something there to catch the oil as the filter is removed. Pascal From: Bob Leffler <mailto:rv(at)thelefflers.com> Sent: Sunday, August 29, 2010 4:19 AM Subject: RV10-List: 90 Degree Oil Filter Adapter For those that have a IO-540-D4A5, how easy is to change the oil filter in the standard location? Does the standby alternator make getting the oil filter on and off any more difficult? Would you recommend a 90 degree oil filter adapter? I'm going down all my list of options that I've collected over the years of my build and trying to eliminate as many as possible to reduce the budget. Thanks, bob href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com /Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ________________________________________________________________________________
From: "Rene" <rene(at)felker.com>
Subject: 90 Degree Oil Filter Adapter
Date: Aug 29, 2010
Bob, I have a standby alternator and the standard filter setup. It is not hard change the oil. I use old rags, put them under the filter and not problems. I think I am going to try the plastic bag method. Rene' 801-721-6080 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Bob Leffler Sent: Sunday, August 29, 2010 2:21 PM Subject: RE: RV10-List: 90 Degree Oil Filter Adapter Do you have an alternator on the vacuum pad? From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Pascal Sent: Sunday, August 29, 2010 3:23 PM Subject: Re: RV10-List: 90 Degree Oil Filter Adapter Bob; I just went out and looked, unlike my car, the filter is on the top side of the back and very easy to get to, forget the 90 degree not needed at all in my opinion. I stuck my hand under the filter as there is the concern of oil dripping down the complete rear, looks like plenty of space to put something there to catch the oil as the filter is removed. Pascal From: Bob Leffler <mailto:rv(at)thelefflers.com> Sent: Sunday, August 29, 2010 4:19 AM Subject: RV10-List: 90 Degree Oil Filter Adapter For those that have a IO-540-D4A5, how easy is to change the oil filter in the standard location? Does the standby alternator make getting the oil filter on and off any more difficult? Would you recommend a 90 degree oil filter adapter? I'm going down all my list of options that I've collected over the years of my build and trying to eliminate as many as possible to reduce the budget. Thanks, bob href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com /Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com http://www.matronics.com/contribution ________________________________________________________________________________
Date: Aug 29, 2010
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: 90 Degree Oil Filter Adapter
If you have your plane hangared, the easiest way to deal with the oil filter is to drain the oil overnight. With 12 hours or more, there will be only a tablespoon or so of oil left in the filter, and a couple paper towels under the filter will catch it. On 8/29/2010 9:04 AM, g.combs wrote: > > > I learned a trick from the mechanic on my field. First i put a few > rags under filter area for drips. Then loosen filter to were you can > turn by hand then Take a plastic shopping bag and put over filter you > can then find various spots to hook bag handles to hold in place. I > then spin filter off from outside the bag. Inside bag if you can. > Oil goes in bag filter goes in bag remove bag with oil a filter. It work > Good. A little awkward at first but after > A few oil changes you get the procedure down. One thing make sure > You remove saftey wire remains so > It does not tear bag. > > Geoff > > Sent from my iPhone Geoff > > > On Aug 29, 2010, at 11:43 AM, Bill Mauledriver Watson > wrote: > >> >> >> It sure doesn't look easy. Haven't gotten there yet but wondering if >> there is some technique involved? >> >> I use a 6 foot plastic 'gutter' on my Maule to keep it all clean... >> and band aids nearby for the knuckles. >> >> Bill Watson >> >> On 8/29/2010 10:06 AM, g.combs wrote: >>> Bob oil filter is easy to get on and off >>> In the standard location with the backup >>> Alternator. >>> >>> Geoff >>> >>> Sent from my iPhone Geoff >>> >>> >> >> >> >> >> >> >> > > ________________________________________________________________________________
Date: Aug 30, 2010
Subject: Re: Tool question - anyone familiar with Enderes tools?
From: Richard Martin <martinaerodrome(at)gmail.com>
I have sold Enderes tools in my hardware store and used them myself for over 30 years. I think that they aare of the best quality. I also have never had a warranty problem with Enderes. Good Luck Dick Martin RV8 N23M the fast one On Sat, Aug 28, 2010 at 10:20 AM, Bill Mauledriver Watson < MauleDriver(at)nc.rr.com> wrote: > MauleDriver(at)nc.rr.com> > > I have this one long shaft phillips head screwdriver that keeps falling > into my hands. It seems to be a #1 phillips but actually works better than > both my #1 and #2 Craftsman drivers. > > Probably inherited it from my Dad's shop. It's rusty and looks like hell > so I'm never drawn to it... until I'm struggling with some screw. I always > end up with this one in my hand and the problem is solved. > > I've looked Enderes up on the Web and see they forge tools and blah blah. > Any tool knowledgeable people out there know anything about Enderes? I > think I want to try some more. > > Bill "assembling some painted parts" Watson > > ________________________________________________________________________________
From: "Dawson-Townsend,Timothy" <tdawson-townsend(at)aurora.aero>
Subject: Post Replies
Date: Aug 30, 2010
If you post a brand new message, be sure it has the exact same title, plus "Re: " in front of it, so the server properly groups them "by thread" for v iewing online. Otherwise they will show up as a bunch of individual thread s and be harder to read that way. Or go ahead and hit "reply" to the original, but strip away the repeated in formation and just add your own. Thanks! TDT Tim Dawson-Townsend RV-10 40025 APRS KB1URG tdt(at)aurora.aero 617-500-4812 (office) 617-905-4800 (mobile) smaller flight ________________________________________________________________________________
Date: Aug 30, 2010
From: Linn Walters <pitts_pilot(at)bellsouth.net>
Subject: Re: Post Replies
But please leave enough of the thread so others (like me! ;-) ) know what the title and thread relates to ..... like this one!!! Linn Dawson-Townsend,Timothy wrote: > > If you post a brand new message, be sure it has the exact same title, > plus "Re: " in front of it, so the server properly groups them "by > thread" for viewing online. Otherwise they will show up as a bunch of > individual threads and be harder to read that way. > > > > Or go ahead and hit "reply" to the original, but strip away the > repeated information and just add your own. > > > Thanks! > > > > TDT > ________________________________________________________________________________
Date: Aug 30, 2010
From: Sean Stephens <sean(at)stephensville.com>
Subject: Re: Post Replies
________________________________________________________________________________
Subject: Final fitting of the doors
From: "Eric_Kallio" <scout019(at)msn.com>
Date: Aug 30, 2010
I went to do the final fitting of the doors during assembly of the plane and after the windshield was in. The left door fit just like it did when it was removed after I made it. The right however is a different story. It seems to have flattened out a little in the curve which means when closing there is a 3/4" gap a the door pins between the door outer skin and the fuse. The doors were stored in the same place, for the same amount of time, and in the same position. Anyone seen this before or have a suggestion on how to fix it? Heat gun and tie-down straps haven't worked. It is so bad that even when using the third latch from Sean at Planearound, the door simply twists and the aft pin won't engage the pin guides. I REALLY do not feel like remaking a door because it bowed! Anyone have some experience they can share? Thanks. Eric Kallio Trying to get it together so I can go to the hanger. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=310646#310646 ________________________________________________________________________________
Subject: Re: O2 Systems
From: Jesse Saint <jesse(at)saintaviation.com>
Date: Aug 30, 2010
I like the portable system because it isxeasily removed for flights where we ight is more critical than altitude. We have the big steel SkyOx cylinder a nd strap it to the tunnel cover from the rear seat backs forward. I don't m ind the skybox canulas, but I imagine different ones could be easily made to fit on the low pressure side of the regulator. We've never had problems or complaints. Jesse Saint I-TEC, Inc. jesse(at)itecusa.org www.itecusa.org www.mavericklsa.com C: 352-427-0285 O: 352-465-4545 F: 815-377-3694 Sent from my iPhone On Aug 30, 2010, at 9:34 AM, David Maib wrote: > Don't know about renting, but imagine that will not be easy. If I was doin g it again, I would definitely install a top of the line system in the airpl ane. We are using a SkyOx portable system that I have owned for many years. I t works fine, but is a bit of a pain to deal with securing the bottle and de aling with long lines. Built in would be a must for me at this point. This a irplane likes to fly high, so we use it on most trips. > > David Maib > 40559 > Flying > ________________________________________________________________________________
Date: Aug 30, 2010
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: O2 Systems
Unless you are using a LOT of O2, the cost of oxygen is relatively minor. If you do use a lot, getting your own refill setup and a rental large bottle begins to make sense. Don't forget that whatever you get needs to be able to come out every 5 yrs for hydrotesting. On 8/30/2010 8:16 AM, Jesse Saint wrote: > I like the portable system because it isxeasily removed for flights > where weight is more critical than altitude. We have the big steel > SkyOx cylinder and strap it to the tunnel cover from the rear seat > backs forward. I don't mind the skybox canulas, but I imagine > different ones could be easily made to fit on the low pressure side of > the regulator. We've never had problems or complaints. > > Jesse Saint > I-TEC, Inc. > jesse(at)itecusa.org > www.itecusa.org <http://www.itecusa.org> > www.mavericklsa.com <http://www.mavericklsa.com> > C: 352-427-0285 > O: 352-465-4545 > F: 815-377-3694 > > Sent from my iPhone > > On Aug 30, 2010, at 9:34 AM, David Maib > wrote: > >> Don't know about renting, but imagine that will not be easy. If I was >> doing it again, I would definitely install a top of the line system >> in the airplane. We are using a SkyOx portable system that I have >> owned for many years. It works fine, but is a bit of a pain to deal >> with securing the bottle and dealing with long lines. Built in would >> be a must for me at this point. This airplane likes to fly high, so >> we use it on most trips. >> >> David Maib >> 40559 >> Flying >> ** >> ** > * > > > * ________________________________________________________________________________
Date: Aug 30, 2010
Subject: Re: Post Replies
From: Dj Merrill <deej(at)deej.net>
On 08/30/2010 09:36 AM, Linn Walters wrote: > But please leave enough of the thread so others (like me! ;-) ) know > what the title and thread relates to ..... like this one!!! It would also be great if everyone would post BELOW the quoted text, to help maintain the context and keep text in the natural order of reading. THANKS! -Dj ________________________________________________________________________________
Date: Aug 30, 2010
From: Bruce Johnson <bruce1hwjohnson(at)yahoo.com>
Subject: Re: TMXIO-540 and GAMI injectors
OK, after all-the discussion on EGT temps I can chime in as I took my 10 up for =0Aits maiden voyage Sat. Most of the temps were close except 2 that were 100 =0Adegrees above the rest. If all the probes are equally spaced b elow the manifold =0A'Appox 2 inches" What-else might sway the readings. =0A=0A=0A=0A=0A=0A________________________________=0AFrom: Kelly McMullen < apilot2(at)gmail.com>=0ATo: rv10-list(at)matronics.com=0ASent: =0A=0A=0A ________________________________________________________________________________
Date: Aug 30, 2010
Subject: Re: TMXIO-540 and GAMI injectors
From: amekler(at)metrocast.net
Called Mattituck today. Will send out the fuel divider tomorrow. TBC. Alan ________________________________________________________________________________
Subject: Re: O2 Systems
From: "Bob Turner" <bobturner(at)alum.rpi.edu>
Date: Aug 30, 2010
FBO's/clubs that I know of that rent, rent only masks (because they can be easily cleaned with alcohol). As the posts suggests, nasal cannulas are far superior, I would never recommend a mask anymore. We use the "conserving" cannulas with the little bulb under the nose; I find it so comfortable that I often don't bother removing it on descent; I wait until after landing. And pulse oxymeters have come down in price, it is very useful to get one. Interesting to watch it in flight; deep breaths are much more effective than shallow ones, in getting your O2 level up, at least for me. -------- Bob Turner RV-10 QB Read this topic online here: http://forums.matronics.com/viewtopic.php?p=310680#310680 ________________________________________________________________________________
Date: Aug 30, 2010
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: Post Replies
Not to start any disagreement, but top posting is by far the preferred method on most listservs. On 8/30/2010 8:39 AM, Dj Merrill wrote: > - It would also be great if everyone would post BELOW the quoted text, to > help maintain the context and keep text in the natural order of reading. > > THANKS! > > -Dj > > _ ________________________________________________________________________________
Subject: Re: Post Replies
From: "woxofswa" <woxof(at)aol.com>
Date: Aug 30, 2010
When I hit reply it doesn't attach all the other stuff so there must be an option for that. I prefer a single thread on topic rather than multiple threads with the same title. -------- Myron Nelson Mesa, AZ Emp completed, QB wings completed, legacy build fuse in progress Read this topic online here: http://forums.matronics.com/viewtopic.php?p=310709#310709 ________________________________________________________________________________
Date: Aug 30, 2010
Subject: Re: Post Replies
From: Dj Merrill <deej(at)deej.net>
On 08/30/2010 04:19 PM, Kelly McMullen wrote: > > Not to start any disagreement, but top posting is by far the preferred > method on most listservs. Published Internet Etiquette (RFC 1855) is to trim the message you are replying to just the part that is relevant, and then place your text immediately following that text. I would like to strongly encourage everyone to be polite Internet Citizens and follow the published rules if possible. Asking people to place their reply after the relevant text also tends to encourage them to trim out the extra part of the message that is not needed. Posting at the top encourages them to simply type their reply, and they basically "forget" the entire rest of the message, which is how we end up with really long, messy, and often unintelligible messages. Here is the published RFC 1855 Netiquette Guidelines for anyone interested in reading more: http://tools.ietf.org/html/rfc1855 From Page 8 of the Guideline, here is a relevant snippet: If you are sending a reply to a message or a posting be sure you summarize the original at the top of the message, or include just enough text of the original to give a context. This will make sure readers understand when they start to read your response. -Dj -- Dj Merrill - N1JOV Glastar Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Grumman Yankee Driver N9870L - http://deej.net/yankee/ Join us on the New England Aviation Forums - http://forum.deej.net/ ________________________________________________________________________________
Subject: Copperstate RV10 Nest 2010
From: "woxofswa" <woxof(at)aol.com>
Date: Aug 30, 2010
Planning is underway for the Third (and last) Annual Copperstate RV10 Nest and barbeque. I hope to have the nest set up for the entire three days for peeps to have a shady place to crash and hang out. The luncheon will be noonish on Saturday the 23rd and last until we can't stand it anymore. Evie is promising better food this year. (She hated the store bought tortillas last year and plans fresh cooked on the spot this year.) I told her that she still has to do the chocolate covered treats for Robin. As always we have to walk a fine line with not competing with the paid concessionaires. However, we left enough goodies with the campground hosts over the last couple of years that they have come to know and expect us. The usual carne asada, salad, dessert, soft drinks and water will be available for voluntary and discretionary donation. Adult beverages must be BYOB. I will have as many seats and tables as I can scrounge, but more folding chairs are always welcome. I still have a Canon digital camera that was left last year and will bring it this year unless someone claims it beforehand. Myron 602 421 2868 -------- Myron Nelson Mesa, AZ Emp completed, QB wings completed, legacy build fuse in progress Read this topic online here: http://forums.matronics.com/viewtopic.php?p=310716#310716 ________________________________________________________________________________
Date: Aug 30, 2010
Subject: Re: Post Replies
From: Kelly McMullen <apilot2(at)gmail.com>
Given your document reference is 15 years old, and that all the major email software programs(Microsoft, etc) by default use top posting, not to mention it is far easier to read with preview panes, where you don't have to look at the quote unless you want to, I'd say it is open for debate, and is settled as which primer to use. ;-) On Mon, Aug 30, 2010 at 1:50 PM, Dj Merrill wrote: > > On 08/30/2010 04:19 PM, Kelly McMullen wrote: >> >> Not to start any disagreement, but top posting is by far the preferred >> method on most listservs. > > > Published Internet Etiquette (RFC 1855) is to trim the message you are > replying to just the part that is relevant, and then place your text > immediately following that text. ________________________________________________________________________________
Date: Aug 30, 2010
Subject: Re: Post Replies
From: Dj Merrill <deej(at)deej.net>
On 8/30/2010 5:21 PM, Kelly McMullen wrote: > > Given your document reference is 15 years old, and that all the major > email software programs(Microsoft, etc) by default use top posting, > not to mention it is far easier to read with preview panes, where you > don't have to look at the quote unless you want to, I'd say it is open > for debate, and is settled as which primer to use. ;-) The road rules for the US were established far longer than 15 years ago. Instead of everyone driving on the right side of the road, should each of us just arbitrarily pick the left or right side of the road on a whim? English grammar was also established more than 15 years ago. If you are reading a page in a novel written in English, do you read it from the top of the page down, or do you read it from the bottom of the page up? Should we arbitrarily have some pages on a novel read top down, and others bottom up? US road rules were made so we could at least make an attempt at being polite drivers and to minimize chaos on the roads. RFC 1855 was written to offer guidelines on how to be a polite Internet Citizen to help minimize chaos and increase understanding. English grammar is an attempt to offer rules and guidelines so that we can understand the written message based around a common framework. Top posting is in violation of both the Netiquette Guidelines AND English grammar. Why propagate a behaviour that is in clear opposition to the way that we read and understand the English language and also published Internet Guidelines? -Dj -- Dj Merrill - N1JOV Glastar Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Grumman Yankee Driver N9870L - http://deej.net/yankee/ Join us on the New England Aviation Forums - http://forum.deej.net/ ________________________________________________________________________________
From: "DLM" <dlm46007(at)cox.net>
Subject: Re: Copperstate RV10 Nest 2010
Date: Aug 30, 2010
I will be there. ----- Original Message ----- From: "woxofswa" <woxof(at)aol.com> Sent: Monday, August 30, 2010 2:19 PM Subject: RV10-List: Copperstate RV10 Nest 2010 > > Planning is underway for the Third (and last) Annual Copperstate RV10 Nest > and barbeque. > > I hope to have the nest set up for the entire three days for peeps to have > a shady place to crash and hang out. > > The luncheon will be noonish on Saturday the 23rd and last until we can't > stand it anymore. > > Evie is promising better food this year. (She hated the store bought > tortillas last year and plans fresh cooked on the spot this year.) I told > her that she still has to do the chocolate covered treats for Robin. > > As always we have to walk a fine line with not competing with the paid > concessionaires. However, we left enough goodies with the campground > hosts over the last couple of years that they have come to know and expect > us. The usual carne asada, salad, dessert, soft drinks and water will be > available for voluntary and discretionary donation. Adult beverages must > be BYOB. > > I will have as many seats and tables as I can scrounge, but more folding > chairs are always welcome. > > I still have a Canon digital camera that was left last year and will bring > it this year unless someone claims it beforehand. > > Myron > 602 421 2868 > > -------- > Myron Nelson > Mesa, AZ > Emp completed, QB wings completed, legacy build fuse in progress > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=310716#310716 > > > ________________________________________________________________________________
Subject: Re: Copperstate RV10 Nest 2010
From: "Strasnuts" <sean(at)braunandco.com>
Date: Aug 30, 2010
If my plane was done I would love to come, however, I wouldn't want to "crash" in the shaded area. -------- Cust. #40936 RV-10 SB Fuselage N801VR reserved Read this topic online here: http://forums.matronics.com/viewtopic.php?p=310736#310736 ________________________________________________________________________________
Date: Aug 30, 2010
Subject: Re: Post Replies
From: Phillip Perry <philperry9(at)gmail.com>
I think I'm just going to hit reply and let the pieces fall where ever they land. On Aug 30, 2010 7:19 PM, "Dj Merrill" wrote: > > On 8/30/2010 5:21 PM, Kelly McMullen wrote: >> >> Given your document reference is 15 years old, and that all the major >> email software programs(Microsoft, etc) by default use top posting, >> not to mention it is far easier to read with preview panes, where you >> don't have to look at the quote unless you want to, I'd say it is open >> for debate, and is settled as which primer to use. ;-) > > > The road rules for the US were established far longer than 15 years > ago. Instead of everyone driving on the right side of the road, should > each of us just arbitrarily pick the left or right side of the road on a > whim? > > English grammar was also established more than 15 years ago. If you > are reading a page in a novel written in English, do you read it from > the top of the page down, or do you read it from the bottom of the page > up? Should we arbitrarily have some pages on a novel read top down, and > others bottom up? > > US road rules were made so we could at least make an attempt at being > polite drivers and to minimize chaos on the roads. RFC 1855 was written > to offer guidelines on how to be a polite Internet Citizen to help > minimize chaos and increase understanding. English grammar is an > attempt to offer rules and guidelines so that we can understand the > written message based around a common framework. > > Top posting is in violation of both the Netiquette Guidelines AND > English grammar. Why propagate a behaviour that is in clear opposition > to the way that we read and understand the English language and also > published Internet Guidelines? > > -Dj > > -- > Dj Merrill - N1JOV > Glastar Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ > Grumman Yankee Driver N9870L - http://deej.net/yankee/ > Join us on the New England Aviation Forums - http://forum.deej.net/ > > ________________________________________________________________________________
From: EFDsteve(at)aol.com
Date: Aug 30, 2010
Subject: Re: Tool question - anyone familiar with Enderes tools?
My hands-down best phillips head screw drivers have been using Dewalt tips on various drivers. Steve Weinstock 40230 fuse In a message dated 8/30/2010 7:56:06 A.M. Central Daylight Time, martinaerodrome(at)gmail.com writes: I have sold Enderes tools in my hardware store and used them myself for over 30 years. I think that they aare of the best quality. I also have never had a warranty problem with Enderes. Good Luck Dick Martin RV8 N23M the fast one ________________________________________________________________________________
Subject: Re: Final fitting of the doors
From: "rvdave" <davidbf(at)centurytel.net>
Date: Aug 30, 2010
Just a thought, is it possible the hinge halves have gotten mismatched from previous fit? -------- Dave Ford RV6 flying RV10 building Cadillac, MI Read this topic online here: http://forums.matronics.com/viewtopic.php?p=310744#310744 ________________________________________________________________________________
Subject: Re: Post Replies
From: "rv10flyer" <wayne.gillispie(at)yahoo.com>
Date: Aug 30, 2010
All you guys crack me up. Now get back to work building or planning that next flight. -------- Wayne Gillispie, A&P 5/93, PPC 10/08 Grayson, KY Bldr# 40983 Ord complete kit 8/24/09; DB Sch del 11/20/09 Emp 12/01/09-3/14/10 332 hrs Wings 3/14/10- Read this topic online here: http://forums.matronics.com/viewtopic.php?p=310751#310751 ________________________________________________________________________________
Date: Aug 30, 2010
From: Linn Walters <pitts_pilot(at)bellsouth.net>
Subject: Re: Post Replies
________________________________________________________________________________
From: "Albert Gardner" <ibspud(at)roadrunner.com>
Subject: O2 Systems
Date: Aug 30, 2010
I thought the preferred way was to just have O2 to the pilot so the passengers can sleep through the flight. Albert Gardner N991RV Yuma, AZ ________________________________________________________________________________
Subject: Re: Post Replies
From: Kevin Belue <kdbelue(at)charter.net>
Date: Aug 31, 2010
It's not the way I want to do it... Sent from my iPhone On Aug 30, 2010, at 7:09 PM, Dj Merrill wrote: > > On 8/30/2010 5:21 PM, Kelly McMullen wrote: >> >> Given your document reference is 15 years old, and that all the major >> email software programs(Microsoft, etc) by default use top posting, >> not to mention it is far easier to read with preview panes, where you >> don't have to look at the quote unless you want to, I'd say it is open >> for debate, and is settled as which primer to use. ;-) > > > The road rules for the US were established far longer than 15 years > ago. Instead of everyone driving on the right side of the road, should > each of us just arbitrarily pick the left or right side of the road on a > whim? > > English grammar was also established more than 15 years ago. If you > are reading a page in a novel written in English, do you read it from > the top of the page down, or do you read it from the bottom of the page > up? Should we arbitrarily have some pages on a novel read top down, and > others bottom up? > > US road rules were made so we could at least make an attempt at being > polite drivers and to minimize chaos on the roads. RFC 1855 was written > to offer guidelines on how to be a polite Internet Citizen to help > minimize chaos and increase understanding. English grammar is an > attempt to offer rules and guidelines so that we can understand the > written message based around a common framework. > > Top posting is in violation of both the Netiquette Guidelines AND > English grammar. Why propagate a behaviour that is in clear opposition > to the way that we read and understand the English language and also > published Internet Guidelines? > > -Dj > > -- > Dj Merrill - N1JOV > Glastar Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ > Grumman Yankee Driver N9870L - http://deej.net/yankee/ > Join us on the New England Aviation Forums - http://forum.deej.net/ > > > > ________________________________________________________________________________
Subject: Re: Final fitting of the doors
From: "jayb" <jaybrinkmeyer(at)yahoo.com>
Date: Aug 31, 2010
Can you post a couple of photos? Thanks, Jay Read this topic online here: http://forums.matronics.com/viewtopic.php?p=310796#310796 ________________________________________________________________________________
Date: Aug 31, 2010
Subject: Re: Post Replies
From: Dj Merrill <deej(at)deej.net>
On 08/31/2010 09:05 AM, Tim Olson wrote: > These days, every mail reader I've used when you hit > reply, it top posts the reply, including "alpine", the > "new pine" text client. The idea is to keep your work > to a minimum, so you hit reply, and start typing. It may keep your work to a minimum, but it makes a huge mess out of the email replies when people do this, which was the original complaint that started off this thread. Whether top or bottom posting, if people do not make that very little extra effort to trim the rest of the message, it creates a lot more work for the rest of us to attempt to understand the resulting mess of a message. Just hitting reply and start typing, and not doing any trimming is a Bad Thing(tm). In other words, a very little amount of extra work on the part of person replying to TRIM, saves work for ALL of the people reading and attempting to understand the reply, which added together exceeds the little extra work it would take for the person replying to trim the message. Net sum = trimming the message saves the most amount of work for everyone involved. > I receive often over 100 emails at work a day, and my > Thunderbird threaded mail reader works awesome for > threaded emails. In Thunderbird, go to Account Settings, Composition and Addressing, select "Automatically quite the original message when replying", and in the drop down box select "Start my reply below the quote". See, it is very easy for you to become a polite Internet Citizen, too! :-) > If that makes me a bad net citizen, oh well, *shrug* All we can do is try to educate people to be polite in our society. If they choose to be rude, well, I guess there isn't much we can do about it, but it sure isn't very nice to the other people. I work in higher education, so reading comprehension is a big deal in my environment. Using the English language means organizing your message so that the recipients are reading from the top down for best reading comprehension. If that means someone has to spend a little extra effort in order to format their email properly so that the recipient has a better chance of understanding the message, then that is a good investment of time. We wouldn't take lazy, sloppy shortcuts when building our airplanes, so why do it when communicating with other builders about those airplanes? -Dj -- Dj Merrill - N1JOV Glastar Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Grumman Yankee Driver N9870L - http://deej.net/yankee/ Join us on the New England Aviation Forums - http://forum.deej.net/ ________________________________________________________________________________
From: Vernon Smith <planesmith(at)hotmail.com>
Subject: Van's Homecoming
Date: Aug 31, 2010
Hi All=2C It's been a while=2C but for those who didn't make it to Van's Homecoming I put together a short video of the event. Here is the link http://www.youtu be.com/watch?v=0MTC5Ki2ltg.Enjoy=2C Vern Smith (40324 sold) ________________________________________________________________________________
Date: Aug 31, 2010
From: Bill Mauledriver Watson <MauleDriver(at)nc.rr.com>
Subject: Re: Tool question - anyone familiar with Enderes tools?
I'm going to give them a look. Thanks. Bill "dreaming about tools while fooling around with paint" Watson On 8/30/2010 9:00 PM, EFDsteve(at)aol.com wrote: > My hands-down best phillips head screw drivers have been using Dewalt > tips on various drivers. > Steve Weinstock > 40230 > fuse > In a message dated 8/30/2010 7:56:06 A.M. Central Daylight Time, > martinaerodrome(at)gmail.com writes: > > I have sold Enderes tools in my hardware store and used them > myself for over 30 years. I think that they aare of the best > quality. I also have never had a warranty problem with Enderes. > Good Luck > Dick Martin > RV8 N23M > the fast one > > > * > > =================================== > > * > > * > > > * ________________________________________________________________________________
From: "Simon Wilson" <simon(at)sertech.com.au>
Subject: Post Replies
Date: Sep 01, 2010
Come on guys, what's all the fuss. Top posts are there because that is where you start reading AT THE TOP. As for the rest, the solution is easy DON'T READ IT. The bandwidth used on these text only messages is minimal. Cheers Simon -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dj Merrill Sent: Wednesday, 1 September 2010 1:03 AM Subject: Re: RV10-List: Post Replies On 08/31/2010 09:05 AM, Tim Olson wrote: > These days, every mail reader I've used when you hit > reply, it top posts the reply, including "alpine", the > "new pine" text client. The idea is to keep your work > to a minimum, so you hit reply, and start typing. It may keep your work to a minimum, but it makes a huge mess out of the email replies when people do this, which was the original complaint that started off this thread. Whether top or bottom posting, if people do not make that very little extra effort to trim the rest of the message, it creates a lot more work for the rest of us to attempt to understand the resulting mess of a message. Just hitting reply and start typing, and not doing any trimming is a Bad Thing(tm). In other words, a very little amount of extra work on the part of person replying to TRIM, saves work for ALL of the people reading and attempting to understand the reply, which added together exceeds the little extra work it would take for the person replying to trim the message. Net sum = trimming the message saves the most amount of work for everyone involved. > I receive often over 100 emails at work a day, and my > Thunderbird threaded mail reader works awesome for > threaded emails. In Thunderbird, go to Account Settings, Composition and Addressing, select "Automatically quite the original message when replying", and in the drop down box select "Start my reply below the quote". See, it is very easy for you to become a polite Internet Citizen, too! :-) > If that makes me a bad net citizen, oh well, *shrug* All we can do is try to educate people to be polite in our society. If they choose to be rude, well, I guess there isn't much we can do about it, but it sure isn't very nice to the other people. I work in higher education, so reading comprehension is a big deal in my environment. Using the English language means organizing your message so that the recipients are reading from the top down for best reading comprehension. If that means someone has to spend a little extra effort in order to format their email properly so that the recipient has a better chance of understanding the message, then that is a good investment of time. We wouldn't take lazy, sloppy shortcuts when building our airplanes, so why do it when communicating with other builders about those airplanes? -Dj -- Dj Merrill - N1JOV Glastar Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Grumman Yankee Driver N9870L - http://deej.net/yankee/ Join us on the New England Aviation Forums - http://forum.deej.net/ ________________________________________________________________________________
From: Rick <ricksked(at)cox.net>
Subject: Re: Post Replies
Date: Aug 31, 2010
Jeez I agree...this horse is dead, butchered and cooked well done...I'm flying but don't the rest of you have airplanes to build..you to Chris!!! You started this!! :) Rick Sent from my iPhone On Aug 31, 2010, at 7:18 PM, "Simon Wilson" wrote: > > Come on guys, what's all the fuss. > > Top posts are there because that is where you start reading AT THE > TOP. As > for the rest, the solution is easy DON'T READ IT. > > The bandwidth used on these text only messages is minimal. > > Cheers > Simon > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dj Merrill > Sent: Wednesday, 1 September 2010 1:03 AM > To: rv10-list(at)matronics.com > Subject: Re: RV10-List: Post Replies > > > On 08/31/2010 09:05 AM, Tim Olson wrote: > >> These days, every mail reader I've used when you hit >> reply, it top posts the reply, including "alpine", the >> "new pine" text client. The idea is to keep your work >> to a minimum, so you hit reply, and start typing. > > > It may keep your work to a minimum, but it makes a huge mess out of > the > email replies when people do this, which was the original complaint > that > started off this thread. Whether top or bottom posting, if people do > not make that very little extra effort to trim the rest of the > message, > it creates a lot more work for the rest of us to attempt to understand > the resulting mess of a message. Just hitting reply and start typing, > and not doing any trimming is a Bad Thing(tm). > > In other words, a very little amount of extra work on the part of > person replying to TRIM, saves work for ALL of the people reading and > attempting to understand the reply, which added together exceeds the > little extra work it would take for the person replying to trim the > message. > > Net sum = trimming the message saves the most amount of work for > everyone involved. > > >> I receive often over 100 emails at work a day, and my >> Thunderbird threaded mail reader works awesome for >> threaded emails. > > In Thunderbird, go to Account Settings, Composition and Addressing, > select "Automatically quite the original message when replying", and > in > the drop down box select "Start my reply below the quote". See, it is > very easy for you to become a polite Internet Citizen, too! :-) > > >> If that makes me a bad net citizen, oh well, > > *shrug* All we can do is try to educate people to be polite in our > society. If they choose to be rude, well, I guess there isn't much we > can do about it, but it sure isn't very nice to the other people. > > I work in higher education, so reading comprehension is a big deal > in > my environment. Using the English language means organizing your > message so that the recipients are reading from the top down for best > reading comprehension. If that means someone has to spend a little > extra effort in order to format their email properly so that the > recipient has a better chance of understanding the message, then > that is > a good investment of time. > > We wouldn't take lazy, sloppy shortcuts when building our > airplanes, > so > why do it when communicating with other builders about those > airplanes? > > -Dj > > -- > Dj Merrill - N1JOV > Glastar Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/ > sportsman/ > Grumman Yankee Driver N9870L - http://deej.net/yankee/ > Join us on the New England Aviation Forums - http://forum.deej.net/ > > ________________________________________________________________________________
From: "Chris Hukill" <cjhukill(at)cox.net>
Subject: trim the post
Date: Sep 01, 2010
Since I feel some responsibility for starting this "war", let me reiterate what my original request was. Please just trim the message of the original posts so we don't have to skim through the entire history of the thread with each subsequent post. Simple really, doesn't matter where, or if, you include whatever snippet of the pertinent point that you want to comment on. Just take the time to trim and everyone will benefit, irregardless of their favored protocol or level of education. Thanks in advance! Chris Hukill ________________________________________________________________________________
From: "DLM" <dlm34077(at)cox.net>
Subject: performance
Date: Sep 01, 2010
Anyone have takeoff/climb performance at 6000-7000 DA? I may use TRK or CXP; TRK has temporary construction which has shortened the main runway. Weight would be about 2400. I may make the departure IMC and fly the departure procedure. One reference is a PRC departure @80F and a ground roll as measured by the tower was 2500 ft; weight was 2700-2800. Another is a 12 second takeoff roll at ZUN with outside air @ 60F. Has anyone developed a performance table or the 10 at various weights/pressure altitudes/temperatures? ________________________________________________________________________________
Date: Sep 01, 2010
From: Jae Chang <jc-matronics_rv10(at)jline.com>
Subject: AOPA Online: King Schools owners mistakenly detained, AOPA
president outraged http://www.aopa.org/aircraft/articles/2010/100830kings.html Has anyone seen this yet? wow! ________________________________________________________________________________
Subject: Re: AOPA Online: King Schools owners mistakenly detained, AOPA
p
From: "Strasnuts" <sean(at)braunandco.com>
Date: Sep 01, 2010
I saw it too. I always knew they were up to something. She always looked suspicious or something like that. -------- Cust. #40936 RV-10 SB Fuselage N801VR reserved Read this topic online here: http://forums.matronics.com/viewtopic.php?p=310963#310963 ________________________________________________________________________________
Date: Sep 01, 2010
Subject: Re: AOPA Online: King Schools owners mistakenly detained,
AOPA p
From: bruce breckenridge <bbreckenridge(at)gmail.com>
I read it the other day - what a mess!! Then, I read yesterday that the AOPA Summit in November has them speaking on the following: The Kings on Avoiding Unwanted Adventure<http://www.aopa.org/summit/schedule/descriptions.cfm#The Kings on Avoiding Unwanted Adventure> What a coincidence! Bruce Breckenridge Wings & Stuff. On Wed, Sep 1, 2010 at 9:40 AM, Strasnuts wrote: > > I saw it too. I always knew they were up to something. She always looked > suspicious or something like that. > > -------- > Cust. #40936 > RV-10 SB Fuselage > N801VR reserved > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=310963#310963 > > ________________________________________________________________________________
From: Robin Marks <robin(at)PaintTheWeb.com>
Date: Sep 01, 2010
Subject: Re: AOPA Online: King Schools owners mistakenly detained,
AOPA p Expect a new instructional video from the Kings next week: Learn to Steal a Plane in 15 Minutes or Less. VHS or DVD $59.95 [image: Computer Based Ground School] -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto: owner-rv10-list-server(at)matronics.com] On Behalf Of Strasnuts Sent: Wednesday, September 01, 2010 9:40 AM Subject: RV10-List: Re: AOPA Online: King Schools owners mistakenly detained, AOPA p I saw it too. I always knew they were up to something. She always looked suspicious or something like that. -------- Cust. #40936 RV-10 SB Fuselage N801VR reserved Read this topic online here: http://forums.matronics.com/viewtopic.php?p=310963#310963 ________________________________________________________________________________
From: Robin Marks <robin(at)PaintTheWeb.com>
Date: Sep 01, 2010
Subject: Re: AOPA Online: King Schools owners mistakenly detained,
AOPA p Expect a new instructional video from the Kings next week: Learn to Steal a Plane in 15 Minutes or Less. VHS or DVD $59.95 [image: Computer Based Ground School] -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto: owner-rv10-list-server(at)matronics.com] On Behalf Of Strasnuts Sent: Wednesday, September 01, 2010 9:40 AM Subject: RV10-List: Re: AOPA Online: King Schools owners mistakenly detained, AOPA p I saw it too. I always knew they were up to something. She always looked suspicious or something like that. -------- Cust. #40936 RV-10 SB Fuselage N801VR reserved Read this topic online here: http://forums.matronics.com/viewtopic.php?p=310963#310963 ________________________________________________________________________________
Date: Sep 01, 2010
From: Bill Mauledriver Watson <MauleDriver(at)nc.rr.com>
Subject: Re: AOPA Online: King Schools owners mistakenly detained,
AOPA president outraged That how it must feel to get profiled... you know, didn't do anything but spread eagled and frisked with guns drawn. Maybe a bit over-pissed. On 9/1/2010 11:55 AM, Jae Chang wrote: > > http://www.aopa.org/aircraft/articles/2010/100830kings.html > > Has anyone seen this yet? wow! > > ________________________________________________________________________________
Date: Sep 01, 2010
Subject: Re: AOPA Online: King Schools owners mistakenly detained,
AOPA p
From: amekler(at)metrocast.net
On Wed 09/01/10 1:02 PM , Robin Marks wrote: Expect a new instructional video from the Kings next week: Learn to Steal a Plane in 15 Minutes or Less. VHS or DVD $59.95 With introduction by Colton Harris-Moore. [1] -----Original Message----- From: [mailto:] On Behalf Of Strasnuts Sent: Wednesday, September 01, 2010 9:40 AM To: Subject: RV10-List: Re: AOPA Online: King Schools owners mistakenly detained, AOPA p I saw it too. I always knew they were up to something. She always looked suspicious or something like that. -------- Cust. #40936 RV-10 SB Fuselage N801VR reserved Read this topic online here: http://forums.matronics.com/viewtopic.php?p=310963#310963 [6] ==================== - The RV10-List Email Forum - o browse scription, , Chat, FAQ, http://www.matronics.com/Navigator?RV10-List [7] ==================== - MATRONICS WEB FORUMS - eb Forums! nics.com">http://forums.matronics.com ==================== - List Contribution Web Site - -Matt Dralle, List Admin. s.com/contribution">http://www.matronics.com/contribution ==================== Links: ------ [1] http://www.google.com/imgres?imgurl=http://farm5.static.flickr.com/4118/4 769129328_60954d054f_o.jpg&imgrefurl=http://proof-proofpositive.blogs pot.com/2010/07/barefoot-bandit-colton-harris-moore.html&h=240&w =320&sz=43&tbnid=5MQM5j6kPKXrIM:&tbnh=89&tbnw=118 &prev=/images%3Fq%3Dbarefoot%2Bbandit&zoom=1&hl=en&us g=__wcX05uZ7cG86CpjQ7ef5x85tgbQ=&sa=X&ei=N5J-TOOTNIS0lQfdnP 3sAw&ved=0CCkQ9QEwBA [6] http://forums.matronics.com/viewtopic.php?p=310963#310963 [7] http://www.matronics.com/Navigator?RV10-List ________________________________________________________________________________
Date: Sep 01, 2010
From: Sean Stephens <sean(at)stephensville.com>
Subject: Taxi Light
Has anyone put a taxi light in their cowl, or are most just aiming one of two landing lights for taxi? Sean #40303 fuse side skins ________________________________________________________________________________
Subject: Re: AOPA Online: King Schools owners mistakenly detained,
AOPA president outraged
Date: Sep 01, 2010
From: darnpilot(at)aol.com
Its not so funny when it happens to a wealthy white couple, and makes us think about this ever evolving police state. Yet, we think nothing of it when it happens daily to Blacks and Latinos. Jeff Jacksonville, FL __i__ *-----o--o--(_)--o--o-----* -----Original Message----- From: Bill Mauledriver Watson <MauleDriver(at)nc.rr.com> Sent: Wed, Sep 1, 2010 1:39 pm Subject: Re: RV10-List: AOPA Online: King Schools owners mistakenly detain ed, AOPA president outraged r.com> That how it must feel to get profiled... you know, didn't do anything but spread eagled and frisked with guns drawn. Maybe a bit over-pissed. On 9/1/2010 11:55 AM, Jae Chang wrote: > > http://www.aopa.org/aircraft/articles/2010/100830kings.html > > Has anyone seen this yet? wow! > > ======================== ============ ======================== ============ ======================== ============ ======================== ============ ________________________________________________________________________________
From: "DLM" <dlm46007(at)cox.net>
Subject: Re: AOPA Online: King Schools owners mistakenly detained,
AOPA president outraged
Date: Sep 01, 2010
As the country song says "This ain't nothing" . In 1977 my Cessna 1976 177rg was on leaseback to an FBO in Tulsa. some characters arrived and said he needed a 135 ride to OKC. No charter pilots were available. A local pilot in the FBO stated that he was checked out in the airplane and would fly it to OKC for them. Several hours later the rental pilot called in from Dallas LOVE to say that the passengers had other business in Texas. By that time the FBO advised the pilot that if he had the airplane key in his pocket he had better run as he did not know for what those characters were wanted. After he hung up he was placed prone on the ramp with the others by the FBI. The "passengers" were Fort Leavenworth escapees trying to go to Mexico. Remember the bureaucracy and the "punishment of the innocents". The government rarely has the paperwork correct. But in my case the did. Aircraft was returned to RVS; my current craft has the "poor man's lojack" installed. Whatever your color, if the paperwork is wrong, you will be stopped. As for our TSA, profiling would make a lot more sense than the "electronic strip" searches being forced on random airline passengers. Former airline and oil company employee retired and haven't been on an airline flight but once in 15 years ----- Original Message ----- From: darnpilot(at)aol.com To: rv10-list(at)matronics.com Sent: Wednesday, September 01, 2010 1:40 PM Subject: Re: RV10-List: AOPA Online: King Schools owners mistakenly detained, AOPA president outraged Its not so funny when it happens to a wealthy white couple, and makes us think about this ever evolving police state. Yet, we think nothing of it when it happens daily to Blacks and Latinos. Jeff Jacksonville, FL __i__ *-----o--o--(_)--o--o-----* -----Original Message----- From: Bill Mauledriver Watson <MauleDriver(at)nc.rr.com> To: rv10-list(at)matronics.com Sent: Wed, Sep 1, 2010 1:39 pm Subject: Re: RV10-List: AOPA Online: King Schools owners mistakenly detained, AOPA president outraged That how it must feel to get profiled... you know, didn't do anything but spread eagled and frisked with guns drawn. Maybe a bit over-pissed. On 9/1/2010 11:55 AM, Jae Chang wrote: > > http://www.aopa.org/aircraft/articles/2010/100830kings.html > > Has anyone seen this yet? wow! > > =========== et=_blank>http://www.matronics.com/Navigator?RV10-List =========== ://forums.matronics.com =========== lank>http://www.matronics.com/contribution =========== ________________________________________________________________________________
Date: Sep 01, 2010
From: Rick Lark <larkrv10(at)yahoo.ca>
Subject: Duckworth HID lights
Hi all - I'm just about to order a 35Watt, DS1 HID light- kit from Duckworth's.- The less expensive 50 Watt system is tempting as it's supposedly 5X more b right than a halogen.- The 35W is 4X more bright (as I've been told by th e Duckworth people). - What does the group think?-- I'm still flying behind a '76 Cardinal wit h 75 W incandescend so I know the HID's will be a huge improvement.- I pl an to mount it in the leading edge, and don't plan to put any antennas in t he wing tips, led strobes and nav lights are also planned.- Is the higher noise issue of the less costly system of any concern??? - Opinions all welcomed.- Thx... - Rick #40956 Southampton, Ont=0A=0A ________________________________________________________________________________
From: "Seano" <sean(at)braunandco.com>
Subject: Re: Duckworth HID lights
Date: Sep 01, 2010
I bought the 35w DS1 phillips for the reduced noise....I haven't installed it yet so I went off this: What TYPE of HID Lamp is used? There are various types of HID lamps. The D1S and D2S are 2 of the most common, with the D1S being the preferred lamp. The reason is that D1S lamps have the 'igniter' in the lamp base, whereas D2S have the 'igniter' in the ballast. That means that the D2S lamps have a high voltage wire (upwards of 20kV possible!) from the ballast to the lamp that can cause much more 'noise' and shock hazard, while the D1S has the high voltage step right at the lamp. D1S lamps for the HIDs in your plane are preferred to minimize radio interference and high voltage on cables. ----- Original Message ----- From: Rick Lark To: RV10-list Sent: Wednesday, September 01, 2010 5:40 PM Subject: RV10-List: Duckworth HID lights Hi all I'm just about to order a 35Watt, DS1 HID light kit from Duckworth's. The less expensive 50 Watt system is tempting as it's supposedly 5X more bright than a halogen. The 35W is 4X more bright (as I've been told by the Duckworth people). What does the group think? I'm still flying behind a '76 Cardinal with 75 W incandescend so I know the HID's will be a huge improvement. I plan to mount it in the leading edge, and don't plan to put any antennas in the wing tips, led strobes and nav lights are also planned. Is the higher noise issue of the less costly system of any concern??? Opinions all welcomed. Thx... Rick #40956 Southampton, Ont ________________________________________________________________________________
Subject: Re: Post Replies
From: "woxofswa" <woxof(at)aol.com>
Date: Sep 01, 2010
I don't know the mechanics but I just checked on the forum and had 10 threads involving the King Schools without any idea of which was the lead one and how the traffic followed. If that example is what is meant by starting a new thread rather than replying to the original one, then my vote would be "no thanks". To me it makes much more sense to have one cascading thread per topic. -------- Myron Nelson Mesa, AZ Emp completed, QB wings completed, legacy build fuse in progress Read this topic online here: http://forums.matronics.com/viewtopic.php?p=311008#311008 ________________________________________________________________________________
From: Tim Olson <Tim(at)MyRV10.com>
Subject: Re: Duckworth HID lights
Date: Sep 01, 2010
I'd stick with the lower noise. As a side benefit, you run less wattage at 3 5W so your current draw won't be quite as much. They are PLENTY bright. Tim On Sep 1, 2010, at 6:40 PM, Rick Lark wrote: > Hi all > > I'm just about to order a 35Watt, DS1 HID light kit from Duckworth's. Th e less expensive 50 Watt system is tempting as it's supposedly 5X more brigh t than a halogen. The 35W is 4X more bright (as I've been told by the Duckw orth people). > > What does the group think? I'm still flying behind a '76 Cardinal with 7 5 W incandescend so I know the HID's will be a huge improvement. I plan to m ount it in the leading edge, and don't plan to put any antennas in the wing t ips, led strobes and nav lights are also planned. Is the higher noise issue of the less costly system of any concern??? > > Opinions all welcomed. Thx... > > Rick > #40956 > Southampton, Ont > > > ========================== ========= ========================== ========= ========================== ========= ========================== ========= > ________________________________________________________________________________
From: Robin Marks <robin(at)PaintTheWeb.com>
Date: Sep 01, 2010
Subject: Duckworth HID lights
Rick, I purchased the 35 Watt units from DW (only 35 Watt offered at the time) and have received MANY compliments for brightness and ability to recognize from great distances especially with Wig/Wag. On my =93budget=94 8A I purchased two 50 Watt auto HID=92s on eBay for ~$70 /set. They include wiring, ballast and bare bulb. We placed them in standard rectangular auto bulb just like the Duckworks Lightweight Rectangular light kits for $12.00 each. All in I have dual 50 Watt HID=92s for under $110. No t a great savings when considering one has to buy the Leading Edge install kit too but I think I paid more for my original HID=92s than DW now gets for th em. You will appreciate the power of HID=92s. Robin *From:* owner-rv10-list-server(at)matronics.com [mailto: owner-rv10-list-server(at)matronics.com] *On Behalf Of *Rick Lark *Sent:* Wednesday, September 01, 2010 4:41 PM *To:* RV10-list *Subject:* RV10-List: Duckworth HID lights Hi all I'm just about to order a 35Watt, DS1 HID light kit from Duckworth's. The less expensive 50 Watt system is tempting as it's supposedly 5X more bright than a halogen. The 35W is 4X more bright (as I've been told by the Duckworth people). What does the group think? I'm still flying behind a '76 Cardinal with 75 W incandescend so I know the HID's will be a huge improvement. I plan to mount it in the leading edge, and don't plan to put any antennas in the win g tips, led strobes and nav lights are also planned. Is the higher noise issue of the less costly system of any concern??? Opinions all welcomed. Thx... Rick #40956 Southampton, Ont * * * * ===========* ===========* ===========* ===========* * * ________________________________________________________________________________
Date: Sep 01, 2010
From: Sean Stephens <sean(at)stephensville.com>
Subject: Re: Duckworth HID lights
I went 35W also. Was told they will be plenty bright. Not flying yet, so no data points. -Sean #40303 On 9/1/10 6:50 PM, Seano wrote: > I bought the 35w DS1 phillips for the reduced noise....I haven't > installed it yet so I went off this: > > *What TYPE of HID Lamp is used?* > There are various types of HID lamps. The D1S and D2S are 2 of the > most common, with the D1S being the preferred lamp. The reason is that > D1S lamps have the igniter in the lamp base, whereas D2S have the > igniter in the ballast. That means that the D2S lamps have a high > voltage wire (upwards of 20kV possible!) from the ballast to the lamp > that can cause much more noise and shock hazard, while the D1S has > the high voltage step right at the lamp. D1S lamps for the HIDs in > your plane are preferred to minimize radio interference and high > voltage on cables. > > ----- Original Message ----- > *From:* Rick Lark > *To:* RV10-list > *Sent:* Wednesday, September 01, 2010 5:40 PM > *Subject:* RV10-List: Duckworth HID lights > > Hi all > I'm just about to order a 35Watt, DS1 HID light kit from > Duckworth's. The less expensive 50 Watt system is tempting as it's > supposedly 5X more bright than a halogen. The 35W is 4X more > bright (as I've been told by the Duckworth people). > What does the group think? I'm still flying behind a '76 Cardinal > with 75 W incandescend so I know the HID's will be a huge > improvement. I plan to mount it in the leading edge, and don't > plan to put any antennas in the wing tips, led strobes and nav > lights are also planned. Is the higher noise issue of the less > costly system of any concern??? > Opinions all welcomed. Thx... > Rick > #40956 > Southampton, Ont > > > * > > href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List > href="http://forums.matronics.com">http://forums.matronics.com > href="http://www.matronics.com/contribution">http://www.matronics.com/c > * > > * > > > * ________________________________________________________________________________
Date: Sep 01, 2010
From: Matt Dralle <dralle(at)matronics.com>
Subject: Re: Duckworth HID lights
I've got a 50w DW HID kit in each wing of the RV-8. Just right. I wouldn't want any less. - Matt Dralle RV-8 #82880 N998RV http://www.mattsrv8.com - Matt's RV-8 Construction Log http://www.youtube.com/MattsRV8 - Matt's RV-8 HDTV YouTube Channel Status: 90+ Hours TTSN - Enjoying Every Minute... At 05:27 PM 9/1/2010 Wednesday, you wrote: > > I went 35W also. Was told they will be plenty bright. Not flying yet, so no data points. > >-Sean #40303 > >On 9/1/10 6:50 PM, Seano wrote: >>I bought the 35w DS1 phillips for the reduced noise....I haven't installed it yet so I went off this: >> >>*What TYPE of HID Lamp is used?* >>There are various types of HID lamps. The D1S and D2S are 2 of the most common, with the D1S being the preferred lamp. The reason is that D1S lamps have the igniter in the lamp base, whereas D2S have the igniter in the ballast. That means that the D2S lamps have a high voltage wire (upwards of 20kV possible!) from the ballast to the lamp that can cause much more noise and shock hazard, while the D1S has the high voltage step right at the lamp. D1S lamps for the HIDs in your plane are preferred to minimize radio interference and high voltage on cables. >> >> ----- Original Message ----- >> *From:* Rick Lark >> *To:* RV10-list >> *Sent:* Wednesday, September 01, 2010 5:40 PM >> *Subject:* RV10-List: Duckworth HID lights >> >> Hi all >> I'm just about to order a 35Watt, DS1 HID light kit from >> Duckworth's. The less expensive 50 Watt system is tempting as it's >> supposedly 5X more bright than a halogen. The 35W is 4X more >> bright (as I've been told by the Duckworth people). >> What does the group think? I'm still flying behind a '76 Cardinal >> with 75 W incandescend so I know the HID's will be a huge >> improvement. I plan to mount it in the leading edge, and don't >> plan to put any antennas in the wing tips, led strobes and nav >> lights are also planned. Is the higher noise issue of the less >> costly system of any concern??? >> Opinions all welcomed. Thx... >> Rick >> #40956 >> Southampton, On ________________________________________________________________________________
From: "DLM" <dlm46007(at)cox.net>
Subject: Re: Duckworth HID lights
Date: Sep 01, 2010
I installed HID from www.planelights.com http://www.planelights.com/index.php?id=661 is my aircraft. ----- Original Message ----- From: Robin Marks To: rv10-list(at)matronics.com Sent: Wednesday, September 01, 2010 5:22 PM Subject: RE: RV10-List: Duckworth HID lights Rick, I purchased the 35 Watt units from DW (only 35 Watt offered at the time) and have received MANY compliments for brightness and ability to recognize from great distances especially with Wig/Wag. On my =93budget=94 8A I purchased two 50 Watt auto HID=92s on eBay for ~$70/set. They include wiring, ballast and bare bulb. We placed them in standard rectangular auto bulb just like the Duckworks Lightweight Rectangular light kits for $12.00 each. All in I have dual 50 Watt HID=92s for under $110. Not a great savings when considering one has to buy the Leading Edge install kit too but I think I paid more for my original HID=92s than DW now gets for them. You will appreciate the power of HID=92s. Robin From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Rick Lark Sent: Wednesday, September 01, 2010 4:41 PM To: RV10-list Subject: RV10-List: Duckworth HID lights Hi all I'm just about to order a 35Watt, DS1 HID light kit from Duckworth's. The less expensive 50 Watt system is tempting as it's supposedly 5X more bright than a halogen. The 35W is 4X more bright (as I've been told by the Duckworth people). What does the group think? I'm still flying behind a '76 Cardinal with 75 W incandescend so I know the HID's will be a huge improvement. I plan to mount it in the leading edge, and don't plan to put any antennas in the wing tips, led strobes and nav lights are also planned. Is the higher noise issue of the less costly system of any concern??? Opinions all welcomed. Thx... Rick #40956 Southampton, Ont = Use the Matronics List Features Navigator to browseDay Browse, Chat, FAQ, w.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?R V1====================== m">http://forums.matronics.com http://www.matronics.com/contribution============ ________________________________________________________________________________
From: Mark Garrison <sean(at)hangerg.com>
Subject: Bose Headset for sale
Date: Sep 02, 2010
Hello all, If anyone is interested I am selling a used Bose Aviation X headset with about 15 hours of use on it. My wife who hated to fly used this headset and it is no longer needed. So I am looking to sell it for $750 if anyone is interested. ________________________________________________________________________________
Date: Sep 02, 2010
Subject: Seat Belt Counter Sink......
From: Phillip Perry <philperry9(at)gmail.com>
It's almost time to countersink the seatbelt anchors into the cabin top. Does anyone know the current location of the countersink? It probably time for me to put my name on the list. Thanks, Phil ________________________________________________________________________________
Subject: Re: Copperstate RV10 Nest 2010
From: "woxofswa" <woxof(at)aol.com>
Date: Sep 02, 2010
There has been a request to do the meal on Friday night instead of Sat noon. I am happy either way and will go with the preferences of the majority of those planning to attend. -------- Myron Nelson Mesa, AZ Emp completed, QB wings completed, legacy build fuse in progress Read this topic online here: http://forums.matronics.com/viewtopic.php?p=311102#311102 ________________________________________________________________________________
From: "Pascal" <rv10builder(at)verizon.net>
Subject: Fw: HID Lights
Date: Sep 02, 2010
There was a Tom who did this. Hopefully the pictures will come through. He had his light right inside the inlet on the cowls. -------------------------------------------------- From: "Sean Stephens" <sean(at)stephensville.com> Sent: Wednesday, September 01, 2010 1:22 PM Subject: RV10-List: Taxi Light > > Has anyone put a taxi light in their cowl, or are most just aiming one > of two landing lights for taxi? > > Sean #40303 fuse side skins ________________________________________________________________________________
From: Danny Riggs <jdriggs49(at)msn.com>
Subject: Fw: HID Lights
Date: Sep 02, 2010
Not too many are putting the light in the cowl because with the engine runn ing you get a LOT of reflection off the back of the prop. At any kind of en gine revolutions the prop disc becomes rather solid and reflects back most of the light trying to shine through it. > From: rv10builder(at)verizon.net > To: rv10-list(at)matronics.com > Subject: RV10-List: Fw: HID Lights > Date: Thu=2C 2 Sep 2010 12:35:25 -0700 > > There was a Tom who did this. Hopefully the pictures will come through. > He had his light right inside the inlet on the cowls. > > > -------------------------------------------------- > From: "Sean Stephens" <sean(at)stephensville.com> > Sent: Wednesday=2C September 01=2C 2010 1:22 PM > To: "RV 10 list" > Subject: RV10-List: Taxi Light > > > > > Has anyone put a taxi light in their cowl=2C or are most just aiming o ne > > of two landing lights for taxi? > > > > Sean #40303 fuse side skins > ________________________________________________________________________________
Date: Sep 02, 2010
From: Sean Stephens <sean(at)stephensville.com>
Subject: Re: Fw: HID Lights
That's kind of what I was worried about. So, one of the two leading edge duckworks aimed for landing and the other aimed for taxi. During landing, both on, during taxi, only taxi aimed one on. That will be easy to setup in the VP-200 menus. :) -Sean #40303 On 9/2/10 3:20 PM, Danny Riggs wrote: > Not too many are putting the light in the cowl because with the engine > running you get a LOT of reflection off the back of the prop. At any > kind of engine revolutions the prop disc becomes rather solid and > reflects back most of the light trying to shine through it. > > > From: rv10builder(at)verizon.net > > To: rv10-list(at)matronics.com > > Subject: RV10-List: Fw: HID Lights > > Date: Thu, 2 Sep 2010 12:35:25 -0700 > > > > There was a Tom who did this. Hopefully the pictures will come through. > > He had his light right inside the inlet on the cowls. > > > > > > -------------------------------------------------- > > From: "Sean Stephens" <sean(at)stephensville.com> > > Sent: Wednesday, September 01, 2010 1:22 PM > > To: "RV 10 list" > > Subject: RV10-List: Taxi Light > > > > > > > > > Has anyone put a taxi light in their cowl, or are most just aiming > one > > > of two landing lights for taxi? > > > > > > Sean #40303 fuse side skins > > > * > > > * ________________________________________________________________________________
Date: Sep 02, 2010
Subject: Re: Fw: HID Lights
From: William Curtis <wwc4(at)njit.edu>
Cirrus use to mount their lights in the cowl inlets but since they were unable to cushion them effectively, the failed prematurely. Cirrus has subsequently moved the single main landing light to the forward base of the cowl. I'll be mounting my lights in the cowl just like they are on my Cardinal RG. One oriented for landing, the other oriented for taxi. On Van's Airforce forum, there was a picture of an RV-10 fro Brazil with dual cowl mounted lights. -- William N40237 - http://wcurtis.nerv10.com/ On Thu, Sep 2, 2010 at 3:35 PM, Pascal wrote: > There was a Tom who did this. Hopefully the pictures will come through. > He had his light right inside the inlet on the cowls. > > > -------------------------------------------------- > From: "Sean Stephens" <sean(at)stephensville.com> > Sent: Wednesday, September 01, 2010 1:22 PM > To: "RV 10 list" > Subject: RV10-List: Taxi Light > >> >> Has anyone put a taxi light in their cowl, or are most just aiming one of >> two landing lights for taxi? >> >> Sean #40303 fuse side skins >> > ________________________________________________________________________________
Date: Sep 02, 2010
Subject: Re: Fw: HID Lights
From: William Curtis <wwc4(at)njit.edu>
Are you stating this from experience or ... truthiness? This is definately not my experience with the dual cowl mounted lights on my Cardinal RG. As mentioned in my other post, Cirrus also mounts a single HID light in the cowl. William N40237 - http://wcurtis.nerv10.com/ On Thu, Sep 2, 2010 at 4:20 PM, Danny Riggs wrote: > Not too many are putting the light in the cowl because with the engine > running you get a LOT of reflection off the back of the prop. At any kind of > engine revolutions the prop disc becomes rather solid and reflects back most > of the light trying to shine through it. > > > From: rv10builder(at)verizon.net > > To: rv10-list(at)matronics.com > > Subject: RV10-List: Fw: HID Lights > > Date: Thu, 2 Sep 2010 12:35:25 -0700 > > > > > There was a Tom who did this. Hopefully the pictures will come through. > > He had his light right inside the inlet on the cowls. > > > > > > -------------------------------------------------- > > From: "Sean Stephens" <sean(at)stephensville.com> > > Sent: Wednesday, September 01, 2010 1:22 PM > > To: "RV 10 list" > > Subject: RV10-List: Taxi Light > > > > > > > > > > Has anyone put a taxi light in their cowl, or are most just aiming one > > > of two landing lights for taxi? > > > > > > Sean #40303 fuse side skins > ________________________________________________________________________________
Date: Sep 02, 2010
Subject: Oil Temp issues
From: Kelly McMullen <apilot2(at)gmail.com>
I was working with an RV-7 owner on finding the cause of his high oil temps(220+) today. He had IO-360 parallel valve engine built from an ECI kit, including an ECI oil filter adapter that put the filter at a 45 degree angle. What we found was a bit surprising. The stock Lycoming filter adapter has both the Vernatherm valve and seat in the adaptor. The ECI, which is FAA/PMA approved has the vernatherm in the adaptor, sealing against a seat on the accessory case. The stock Lycoming filter adapter gasket precluded 3/4 of the radius of the vernatherm from seating at all. You could see where it had pressed against the gasket, and less than 10% of the vernatherm nose had any mark from seating on metal. Thus it was always allowing some of the oil to bypass the oil cooler. It took some sleuthing to determine that the offending part of the gasket could be cut away without harm. Hopefully I will know in a couple days how much difference this makes. Talked to a major engine shop, they had never seen this adapter before. Talked to local FBO, they had seen it, but had nothing but stock Lycoming gasket, like the one causing the problem. Just a caution that just because all of the parts were approved for use on a certified engine, does not mean they will work in harmony with each other. Kelly ________________________________________________________________________________
From: Danny Riggs <jdriggs49(at)msn.com>
Subject: Fw: HID Lights
Date: Sep 02, 2010
Experience. Date: Thu=2C 2 Sep 2010 17:03:07 -0400 Subject: Re: RV10-List: Fw: HID Lights From: wwc4(at)njit.edu Are you stating this from experience or ... truthiness? This is definately not my experience with the dual cowl mounted lights on m y Cardinal RG. As mentioned in my other post=2C Cirrus also mounts a singl e HID light in the cowl. William N40237 - http://wcurtis.nerv10.com/ On Thu=2C Sep 2=2C 2010 at 4:20 PM=2C Danny Riggs wrote : Not too many are putting the light in the cowl because with the engine runn ing you get a LOT of reflection off the back of the prop. At any kind of en gine revolutions the prop disc becomes rather solid and reflects back most of the light trying to shine through it. > From: rv10builder(at)verizon.net > To: rv10-list(at)matronics.com > Subject: RV10-List: Fw: HID Lights > Date: Thu=2C 2 Sep 2010 12:35:25 -0700 > > There was a Tom who did this. Hopefully the pictures will come through. > He had his light right inside the inlet on the cowls. > > > -------------------------------------------------- > From: "Sean Stephens" <sean(at)stephensville.com> > Sent: Wednesday=2C September 01=2C 2010 1:22 PM > To: "RV 10 list" > Subject: RV10-List: Taxi Light > > > > > Has anyone put a taxi light in their cowl=2C or are most just aiming on e > > of two landing lights for taxi? > > > > Sean #40303 fuse side skins ________________________________________________________________________________
Subject: Re: Final fitting of the doors
From: "Eric_Kallio" <scout019(at)msn.com>
Date: Sep 02, 2010
I have pictures uploaded at the link below. http://www.vansairforce.com/community/showthread.php?t=61944 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=311144#311144 ________________________________________________________________________________
From: "Lew Gallagher" <lewgall(at)charter.net>
Subject: Re: Seat Belt Counter Sink......
Date: Sep 02, 2010
Hey Phil, The magical mystery countersink has been here dormant for awhile and is ready to venture out again. Send me your mailing address and I'll get it on it's way. Others interested should let me know so I can send it on a circuit. Later, - Lew ----- Original Message ----- From: Phillip Perry To: rv10-list(at)matronics.com Sent: Thursday, September 02, 2010 1:19 PM Subject: RV10-List: Seat Belt Counter Sink...... It's almost time to countersink the seatbelt anchors into the cabin top. Does anyone know the current location of the countersink? It probably time for me to put my name on the list. Thanks, Phil ________________________________________________________________________________
Date: Sep 02, 2010
Subject: Re: Fw: HID Lights
From: William Curtis <wwc4(at)njit.edu>
Danny, Can you share some details on this? Type of light, etc? Aircraft type? Wa s this on an RV? Unless the cowl mounted light was cycling at the same frequency as the propeller rotation, and the back of the prop was painted white, I can=92t imagine how the light would be reflected back toward the pilot. As previously stated many certified propeller aircraft have cowl mounted lights. If your experience was borne out, I think those manufacturers woul d have altered that approach. -- William N40237 - http://wcurtis.nerv10.com/ On Thu, Sep 2, 2010 at 5:45 PM, Danny Riggs wrote: > Experience. > > ------------------------------ > Date: Thu, 2 Sep 2010 17:03:07 -0400 > Subject: Re: RV10-List: Fw: HID Lights > From: wwc4(at)njit.edu > To: rv10-list(at)matronics.com > > Are you stating this from experience or ... truthiness? > > This is definately not my experience with the dual cowl mounted lights on > my Cardinal RG. As mentioned in my other post, Cirrus also mounts a sing le > HID light in the cowl. > > William > N40237 - http://wcurtis.nerv10.com/ > > On Thu, Sep 2, 2010 at 4:20 PM, Danny Riggs wrote: > > Not too many are putting the light in the cowl because with the engine > running you get a LOT of reflection off the back of the prop. At any kind of > engine revolutions the prop disc becomes rather solid and reflects back m ost > of the light trying to shine through it. > > ________________________________________________________________________________
Date: Sep 02, 2010
Subject: Re: Seat Belt Counter Sink......
From: Phillip Perry <philperry9(at)gmail.com>
Lew, I'll be happy to take responsibility for it at this point and then pass it along to the next poor soul who is stuck in fiberglass purgatory. I'll send you my mailing address in a direct message. Thanks! Phil On Thu, Sep 2, 2010 at 5:18 PM, Lew Gallagher wrote: > Hey Phil, > > The magical mystery countersink has been here dormant for awhile and is > ready to venture out again. Send me your mailing address and I'll get it on > it's way. Others interested should let me know so I can send it on a > circuit. > > Later, - Lew > > ----- Original Message ----- > *From:* Phillip Perry > *To:* rv10-list(at)matronics.com > *Sent:* Thursday, September 02, 2010 1:19 PM > *Subject:* RV10-List: Seat Belt Counter Sink...... > > It's almost time to countersink the seatbelt anchors into the cabin top. > > Does anyone know the current location of the countersink? It probably time > for me to put my name on the list. > > Thanks, > Phil > > > * > > * > > ________________________________________________________________________________
Date: Sep 02, 2010
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: Fw: HID Lights
I think the difference is that the lights pictured are in the cowl inlets at the top of the cowl, where all certified aircraft lighting in the cowl is near the bottom of the cowl. You only need to look at the projector based product that was displaying a heads up EFIS on the back of the prop to see how reflective it can be. Kelly On 9/2/2010 3:22 PM, William Curtis wrote: > Danny, > > Can you share some details on this? Type of light, etc? Aircraft > type? Was this on an RV? > > Unless the cowl mounted light was cycling at the same frequency as the > propeller rotation, and the back of the prop was painted white, I > cant imagine how the light would be reflected back toward the pilot. > > As previously stated many certified propeller aircraft have cowl > mounted lights. If your experience was borne out, I think those > manufacturers would have altered that approach. > > > -- > William > N40237 - http://wcurtis.nerv10.com/ > On Thu, Sep 2, 2010 at 5:45 PM, Danny Riggs > wrote: > > Experience. > > ------------------------------------------------------------------------ > Date: Thu, 2 Sep 2010 17:03:07 -0400 > Subject: Re: RV10-List: Fw: HID Lights > From: wwc4(at)njit.edu <mailto:wwc4(at)njit.edu> > To: rv10-list(at)matronics.com > > Are you stating this from experience or ... truthiness? > This is definately not my experience with the dual cowl mounted > lights on my Cardinal RG. As mentioned in my other post, Cirrus > also mounts a single HID light in the cowl. > > William > N40237 - http://wcurtis.nerv10.com/ > On Thu, Sep 2, 2010 at 4:20 PM, Danny Riggs > wrote: > > Not too many are putting the light in the cowl because with > the engine running you get a LOT of reflection off the back of > the prop. At any kind of engine revolutions the prop disc > becomes rather solid and reflects back most of the light > trying to shine through it. > > > * > > > * ________________________________________________________________________________
Subject: Re: HID Lights
From: "Strasnuts" <sean(at)braunandco.com>
Date: Sep 02, 2010
Geez Tim, I already fitted one light on my cowl. I bet you are REALLY going to hate it. -------- Cust. #40936 RV-10 SB Fuselage N801VR reserved Read this topic online here: http://forums.matronics.com/viewtopic.php?p=311157#311157 Attachments: http://forums.matronics.com//files/cowl_121.jpg ________________________________________________________________________________
From: "Pascal" <rv10builder(at)verizon.net>
Subject: Re: Final fitting of the doors
Date: Sep 02, 2010
Eric; I posted a response. when you have a chance answer some questions so we can get this resolved for you. -------------------------------------------------- From: "Eric_Kallio" <scout019(at)msn.com> Sent: Thursday, September 02, 2010 2:55 PM Subject: RV10-List: Re: Final fitting of the doors > > I have pictures uploaded at the link below. > > http://www.vansairforce.com/community/showthread.php?t=61944 > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=311144#311144 > > > ________________________________________________________________________________
Subject: Re: HID Lights
From: "Lenny Iszak" <lenard(at)rapiddecision.com>
Date: Sep 02, 2010
Sean, mind if i steal your idea? This should fix my James cowl injector problems with those positive air pressures. :) Lenny Read this topic online here: http://forums.matronics.com/viewtopic.php?p=311174#311174 ________________________________________________________________________________
Subject: Re: HID Lights
From: Seano <sean(at)braunandco.com>
Date: Sep 02, 2010
Maybe I'll sell a kit for it on PlaneAround.com! Sent from my iPhone On Sep 2, 2010, at 19:01, "Lenny Iszak" wrote: > > Sean, mind if i steal your idea? This should fix my James cowl injector problems with those positive air pressures. :) > > Lenny > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=311174#311174 > > > > > > > > > > ________________________________________________________________________________
Date: Sep 02, 2010
From: Rick Lark <larkrv10(at)yahoo.ca>
Subject: Re: Fw: HID Lights
I think Kelly (and William) hit it bang on.=C2- The Cessna Cardinals have the lights down low in the cowl, so there is=C2-no reflection back into the cockpit from the prop.=C2- Certainly I have never seen any in mine. Thx for the opinions.=C2- I will be ordering the Duckworth's 35W D1S HID with the Phillips bulb. =C2- Another question then begs an answer.=C2- Why the left wing for the landi ng light as opposed to the right? =C2- Regards,=C2- Rick #40956 Southampton, Ont =C2- --- On Thu, 9/2/10, Kelly McMullen wrote: From: Kelly McMullen <kellym(at)aviating.com> Subject: Re: RV10-List: Fw: HID Lights Received: Thursday, September 2, 2010, 10:28 PM I think the difference is that the lights pictured are in the cowl inlets a t the top of the cowl, where all certified aircraft lighting in the cowl is near the bottom of the cowl. You only need to look at the projector based product that was displaying a heads up EFIS on the back of the prop to see how reflective it can be. Kelly On 9/2/2010 3:22 PM, William Curtis wrote: > Danny, > > Can you share some details on this? Type of light, etc?=C2- Aircraft ty pe?=C2- Was this on an RV? > > Unless the cowl mounted light was cycling at the same frequency as the pr opeller rotation, and the back of the prop was painted white, I can =99t imagine how the light would be reflected back toward the pilot. > > As previously stated many certified propeller aircraft have cowl mounted lights. If your experience was borne out, I think those manufacturers would have altered that approach. > > > -- William > N40237 - http://wcurtis.nerv10.com/ > On Thu, Sep 2, 2010 at 5:45 PM, Danny Riggs > wrote: > >=C2- =C2-=C2-=C2-Experience. > >=C2- =C2-=C2-=C2-------------------------------------------------- ----------------------- >=C2- =C2-=C2-=C2-Date: Thu, 2 Sep 2010 17:03:07 -0400 >=C2- =C2-=C2-=C2-Subject: Re: RV10-List: Fw: HID Lights >=C2- =C2-=C2-=C2-From: wwc4(at)njit.edu <mailto:wwc4(at)njit.edu> >=C2- =C2-=C2-=C2-To: rv10-list(at)matronics.com > >=C2- =C2-=C2-=C2-Are you stating this from experience or ... truth iness? >=C2- =C2-=C2-=C2-This is definately not my experience with the dua l cowl mounted >=C2- =C2-=C2-=C2-lights on my Cardinal RG.=C2- As mentioned in m y other post, Cirrus >=C2- =C2-=C2-=C2-also mounts a single HID light in the cowl. > >=C2- =C2-=C2-=C2-William >=C2- =C2-=C2-=C2-N40237 - http://wcurtis.nerv10.com/ >=C2- =C2-=C2-=C2-On Thu, Sep 2, 2010 at 4:20 PM, Danny Riggs =C2- =C2-=C2-=C2-> wrote: > >=C2- =C2- =C2- =C2-=C2-=C2-Not too many are putting the light in the cowl because with >=C2- =C2- =C2- =C2-=C2-=C2-the engine running you get a LOT of reflection off the back of >=C2- =C2- =C2- =C2-=C2-=C2-the prop. At any kind of engine rev olutions the prop disc >=C2- =C2- =C2- =C2-=C2-=C2-becomes rather solid and reflects b ack most of the light >=C2- =C2- =C2- =C2-=C2-=C2-trying to shine through it. > > > > * > > > * S WEB FORUMS - on Web Site - =C2- =C2- =C2- =C2- =C2- -Matt Dralle, List Admin. =0A=0A ________________________________________________________________________________
From: "Alan Mekler" <amekler(at)metrocast.net>
Subject: Skyradar on IPAD
Date: Sep 03, 2010
Is anyone using the Skyradar ADS-B for the ipad? www.skyradar.net <http://www.skyradar.net/> Alan ________________________________________________________________________________
Subject: Re: HID Lights
From: "rv10flyer" <wayne.gillispie(at)yahoo.com>
Date: Sep 03, 2010
DW HID in both wing most outboard bays look like they will work great. I had thought about lower cowl or wheelpants, but decided to cut holes in my wing. I was worried about compromising wing strength, but since it is in that bay and many have test flown before I am fine with them now. I installed them just before installing outboard leading edges. Much easier on the bench. Things that turned me away from cowl were vibration/heat. Then wheel pants was that some have already had problems with extensions breaking and I did not want to add more weight to my pants due to lights and increasing fg strength. I will have enough fiberglass when the doors/top cover come along. Emp fg already complete. Back to the flaps now. -------- Wayne Gillispie, A&P 5/93, PPC 10/08 Grayson, KY Bldr# 40983 Ord complete kit 8/24/09; DB Sch del 11/20/09 Emp 12/01/09-3/14/10 332 hrs Wings 3/14/10- Read this topic online here: http://forums.matronics.com/viewtopic.php?p=311207#311207 ________________________________________________________________________________
Subject: Re: Taxi Light
From: "rv10flyer" <wayne.gillispie(at)yahoo.com>
Date: Sep 03, 2010
Wing outboard bay leading edge DW HID lights for many of us. -------- Wayne Gillispie, A&P 5/93, PPC 10/08 Grayson, KY Bldr# 40983 Ord complete kit 8/24/09; DB Sch del 11/20/09 Emp 12/01/09-3/14/10 332 hrs Wings 3/14/10- Read this topic online here: http://forums.matronics.com/viewtopic.php?p=311209#311209 ________________________________________________________________________________
From: Rick <ricksked(at)cox.net>
Subject: Re: Seat Belt Counter Sink......
Date: Sep 03, 2010
That bit has a bunch of cuts...is it still sharp? Dumb me I just bought one and it's only done two holes maybe I ought to put it on tour! Rick S N246RS Flyin! Sent from my iPhone ________________________________________________________________________________
Date: Sep 03, 2010
Subject: Re: Seat Belt Counter Sink......
From: Kelly McMullen <apilot2(at)gmail.com>
Rick, if you are going to make Copperstate, I think both Myron and I could use it. On Fri, Sep 3, 2010 at 8:10 PM, Rick wrote: > > That bit has a bunch of cuts...is it still sharp? Dumb me I just bought one > and it's only done two holes maybe I ought to put it on tour! > > Rick S > N246RS > Flyin! > > Sent from my iPhone > > ________________________________________________________________________________
Date: Sep 04, 2010
From: Rick Lark <larkrv10(at)yahoo.ca>
Subject: Unibit
Hey guys - A few months ago I asked the group what could be wrong with a couple of uni bits that I had purchased and couldn't get them to work worth a darn.- We ll,- I finally figured it out today. - I decided to try a higher speed pnuematic drill instead of one of my 1000 r pm Makita's.- Guess what???- Worked like a charm... - It's funny how these things work out.- I grew up on a dairy farm with han dtools in my grasp from about the age of 2.- Amazing how the simple thing s can elude you.--At least I learned something today, not to mention al so getting another 6 hrs of build time. - Regards,- Rick #40956 Southampton, Ont=0A=0A ________________________________________________________________________________
Subject: Flap not bottoming out against rear spar doubler
From: "rv10flyer" <wayne.gillispie(at)yahoo.com>
Date: Sep 05, 2010
Ref Pg 23-9, Step 4. I have about 1/16" clearance between rear spar doubler and flap leading edge(reflex position). The flap leading edge is bottoming out against the bottom wing skin before reaching the doubler. I don't want to finish the aileron rigging or move on to the tips until this is resolved. I did check angle between aft top wing skin and flap...it does equal approx 3 degrees. -------- Wayne Gillispie, A&P 5/93, PPC 10/08 Grayson, KY Bldr# 40983 Ord complete kit 8/24/09; DB Sch del 11/20/09 Emp 12/01/09-3/14/10 332 hrs Wings 3/14/10- Read this topic online here: http://forums.matronics.com/viewtopic.php?p=311481#311481 ________________________________________________________________________________
Subject: Flush door handle locks
From: "Eric_Kallio" <scout019(at)msn.com>
Date: Sep 05, 2010
I am getting ready to install the door locks for the flush door handles from IFLYRV10.com. Haven't a clue where I put the instructions, and I can't find them posted on the website. I have searched the archives and found some install pics for the handles, but nothing for the final install of the lock. Anyone have one they can post? Install the locks and glue on the interior fabric and the doors go on for good. Eric Kallio Read this topic online here: http://forums.matronics.com/viewtopic.php?p=311484#311484 ________________________________________________________________________________
Subject: Re: HID Lights
From: "eagerlee" <eagerlee(at)comcast.net>
Date: Sep 05, 2010
hasn't anyone come up with a drop in replacement for the GE4509 that uses LED's and costs less than a hundred bucks? Read this topic online here: http://forums.matronics.com/viewtopic.php?p=311485#311485 ________________________________________________________________________________
From: "Rick Lark" <jrlark(at)bmts.com>
Subject: Re: HID Lights
Date: Sep 05, 2010
I saw a drop in replacement (someone correct me if I'm wrong) that aeroleds.com had at Airventure. The lumen output was similar to HID's. >From what I gather the length and width of the beam from the led landing lights are the issue (again someone correct me if I'm mistaken). Also I believe the price was significantly more than $100 Rick #40956 ----- Original Message ----- From: "eagerlee" <eagerlee(at)comcast.net> Sent: Sunday, September 05, 2010 7:56 PM Subject: RV10-List: Re: HID Lights > > hasn't anyone come up with a drop in replacement for the GE4509 that uses > LED's and costs less than a hundred bucks? > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=311485#311485 > > > ________________________________________________________________________________
From: "Steve DiNieri" <capsteve(at)iflyrv10.com>
Subject: Re: Flush door handle locks
Date: Sep 05, 2010
Eric, heres the pdf files. they are in the website in the documents section. I've been meaning to change the site a bit to make it easier to navigate.. steve -------------------------------------------------- From: "Eric_Kallio" <scout019(at)msn.com> Sent: Sunday, September 05, 2010 7:54 PM Subject: RV10-List: Flush door handle locks > > I am getting ready to install the door locks for the flush door handles > from IFLYRV10.com. Haven't a clue where I put the instructions, and I > can't find them posted on the website. I have searched the archives and > found some install pics for the handles, but nothing for the final install > of the lock. Anyone have one they can post? Install the locks and glue on > the interior fabric and the doors go on for good. > > Eric Kallio > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=311484#311484 > > > > Checked by AVG - www.avg.com > 14:34:00 > ________________________________________________________________________________
Subject: Re: Flush door handle locks
From: "ivankris" <ivankris(at)rogers.com>
Date: Sep 06, 2010
Eric, I just installed these locks from iflyrv10.com, I did it a bit differently than what he shows on the website but they work superbly this way. Please go to my photo album for pictures showing how I did it. http://ivankristensen.phanfare.com/2292606_5334866 -------- Ivan K. www.ivankristensen.com Builder # 40838 Flying (60 hrs.) C-GMDV Read this topic online here: http://forums.matronics.com/viewtopic.php?p=311602#311602 ________________________________________________________________________________
Date: Sep 06, 2010
From: Sean Stephens <sean(at)stephensville.com>
Subject: Re: Flush door handle locks
I was wondering if the flush handles will work with the door latch modification from Plane Around in regards to the modified racks? -Sean #40303 (fuse side skins) On 9/5/10 10:33 PM, Steve DiNieri wrote: > Eric, > heres the pdf files. they are in the website in the documents > section. I've been meaning to change the site > a bit to make it easier to navigate.. > steve > > -------------------------------------------------- > From: "Eric_Kallio" <scout019(at)msn.com> > Sent: Sunday, September 05, 2010 7:54 PM > To: > Subject: RV10-List: Flush door handle locks > >> >> I am getting ready to install the door locks for the flush door >> handles from IFLYRV10.com. Haven't a clue where I put the >> instructions, and I can't find them posted on the website. I have >> searched the archives and found some install pics for the handles, >> but nothing for the final install of the lock. Anyone have one they >> can post? Install the locks and glue on the interior fabric and the >> doors go on for good. >> >> Eric Kallio >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=311484#311484 >> >> >> >> >> >> >> >> >> >> > > >> >> Checked by AVG - www.avg.com >> 14:34:00 >> ________________________________________________________________________________
Subject: Re: Flush door handle locks
From: "Eric_Kallio" <scout019(at)msn.com>
Date: Sep 06, 2010
Sean, I have the IFLYRV10 flush handles installed and the latch from Sean at planearound. There is no issue in using the two together. My issues with the locks are because I installed the full handle before changing my mind and wanting locks to meet my solely random and arbitrary desire to meet the TSA recommendations for locks. They are merely for looks only because a strong twist and they will strip. Bottom line I have both products and they work great. Eric Kallio putting all the pieces together Read this topic online here: http://forums.matronics.com/viewtopic.php?p=311617#311617 ________________________________________________________________________________
From: "DLM" <dlm34077(at)cox.net>
Subject: injector cleaning
Date: Sep 06, 2010
I plan to clean the injectors tomorrow. Does anyone remember whether they should be put back in the same cylinder from which they were removed? ________________________________________________________________________________
Date: Sep 06, 2010
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: injector cleaning
Absolutely. I would suggest cleaning one at a time and at least starting back into the cylinder it came out of. The only time this would change would be to swap your first and last to peak injectors to try for more balance. Hoppes No. 9 is probably the fastest working cleaner, but is aggressive enough you don't want to leave an injector in it much more than 30 min. On 9/6/2010 9:26 PM, DLM wrote: > I plan to clean the injectors tomorrow. Does anyone remember whether > they should be put back in the same cylinder from which they were removed? > * > > > * ________________________________________________________________________________
Date: Sep 07, 2010
From: Linn Walters <pitts_pilot(at)bellsouth.net>
Subject: Re: injector cleaning
Kelly, I can understand your answer if the injectors had been matched to the cylinder previously. Do they come that way from the factory (Lycoming) matched or are the injectors all the same based on engine size??? Linn ..... not a whole lot of injector experience ..... On 9/7/2010 12:43 AM, Kelly McMullen wrote: > > Absolutely. I would suggest cleaning one at a time and at least > starting back into the cylinder it came out of. The only time this > would change would be to swap your first and last to peak injectors to > try for more balance. Hoppes No. 9 is probably the fastest working > cleaner, but is aggressive enough you don't want to leave an injector > in it much more than 30 min. > > > On 9/6/2010 9:26 PM, DLM wrote: >> I plan to clean the injectors tomorrow. Does anyone remember whether >> they should be put back in the same cylinder from which they were >> removed? >> * >> >> >> * > > ________________________________________________________________________________
Date: Sep 07, 2010
Subject: Re: injector cleaning
From: Kelly McMullen <apilot2(at)gmail.com>
The injectors from the factory are all a single nominal size, within tolerances. But, that does not mean they are identical. If your engine runs LOP with the injectors in present location, why risk screwing that up? If each cylinder flowed air identically, and each injector flowed identically, GAMI and AFM would never need to provide injectors with slightly differing flow. On Tue, Sep 7, 2010 at 4:18 AM, Linn Walters wrote: > > Kelly, I can understand your answer if the injectors had been matched to > the cylinder previously. > Do they come that way from the factory (Lycoming) matched or are the > injectors all the same based on engine size??? > Linn ..... not a whole lot of injector experience ..... > > On 9/7/2010 12:43 AM, Kelly McMullen wrote: >> >> >> Absolutely. I would suggest cleaning one at a time and at least starting >> back into the cylinder it came out of. The only time this would change would >> be to swap your first and last to peak injectors to try for more balance. >> Hoppes No. 9 is probably the fastest working cleaner, but is aggressive >> enough you don't want to leave an injector in it much more than 30 min. >> >> >> On 9/6/2010 9:26 PM, DLM wrote: >>> >>> I plan to clean the injectors tomorrow. Does anyone remember whether they >>> should be put back in the same cylinder from which they were removed? >>> * >>> >>> >>> * >> >> >> >> >> > > ________________________________________________________________________________
Subject: Re: HID Lights
From: "mouser" <mouser(at)mouser.org>
Date: Sep 07, 2010
Yeah AeroLEDs has a PAR36 lamp that fits in the DW mounts, but they are $500 a pop. Never need replacing... but you'd have to fly HIDs for a long time before you needed $500 worth of replacement bulbs. -------- RV-10 #40988 http://mouser.org/projects/rv-10/ KLAM Read this topic online here: http://forums.matronics.com/viewtopic.php?p=311720#311720 ________________________________________________________________________________
Subject: Re: Flush door handle locks
From: "mouser" <mouser(at)mouser.org>
Date: Sep 07, 2010
Hi Eric, Just to clarify, do the iflyrv10 flush handles work with the 180 degree planearound latch system? Or just the 90 degree (i.e. without the delayed pin extension feature)? -M -------- RV-10 #40988 http://mouser.org/projects/rv-10/ KLAM Read this topic online here: http://forums.matronics.com/viewtopic.php?p=311721#311721 ________________________________________________________________________________
Subject: Re: Flush door handle locks
From: "Eric_Kallio" <scout019(at)msn.com>
Date: Sep 07, 2010
Ahhhhh. Sorry, can't answer that one. I have the 90 degree. Eric Read this topic online here: http://forums.matronics.com/viewtopic.php?p=311723#311723 ________________________________________________________________________________
Date: Sep 07, 2010
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Re: Copperstate RV10 Nest 2010
Myron, Just getting caught up on email. I'll probably only attend on Sat, so my vote is for Sat. If I can help in any way please let me know. Deems On 9/2/2010 11:00 AM, woxofswa wrote: > --> RV10-List message posted by: "woxofswa" > > There has been a request to do the meal on Friday night instead of Sat noon. I am happy either way and will go with the preferences of the majority of those planning to attend. > > -------- > Myron Nelson > Mesa, AZ > Emp completed, QB wings completed, legacy build fuse in progress > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=311102#311102 > > ________________________________________________________________________________
From: Rob Kermanj <flysrv10(at)gmail.com>
Subject: Moving to Phoenix
Date: Sep 08, 2010
Hello everyone, I have received a great job offer in Phoenix and will be looking for a hangar to rent, buy or share. I would greatly appreciate any leads that you guys might have. I will also be looking for additional RV buddies that I hope I can find at Copper State Fly in. Thanks Rob Kermanj Sent from my iPad ________________________________________________________________________________
Date: Sep 08, 2010
From: Carlos Hernandez <carlosh(at)structuralaz.com>
Subject: Re: Moving to Phoenix
What part of the city will you be employed? This will give a better


August 22, 2010 - September 08, 2010

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