RV7-Archive.digest.vol-al

February 09, 2006 - September 12, 2006



      
      Bets regards Alf Olav Frog
      
________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Flap attachment?
Date: Feb 09, 2006
Go with the split pin, installed from the center. You'll thank me later. )_( Dan RV-7 N714D (812 hours) http://www.rvproject.com ----- Original Message ----- From: "Alf Olav Frog" <alfolavf(at)online.no> Sent: Thursday, February 09, 2006 8:11 AM Subject: RV7-List: Flap attachment? > > Hi fellow builders! > > We've just started working on QB-wings now, and I saw in the manual that > there were two metods of mounting the flap hinge. > One was drilling a hole in the inboard aileron bracket, the other one was > cutting the hinge in half. > > Is there a metod that is preferred over the other by you people out there? > > By the way; thank you for all the inputs regarding my question about > heated pitot tube! > I've gotten alot of ideas and thougts! > > > Bets regards Alf Olav Frog > ________________________________________________________________________________
Subject: Flap attachment?
Date: Feb 09, 2006
From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com>
I drilled the hole but decided I didn't like it so went with the center eyelet removed method...It will be a lot easier to remove a flep if you ever had to this way. Frank RV7a, final engine connections...then paint! -----Original Message----- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Alf Olav Frog Sent: Thursday, February 09, 2006 8:12 AM Subject: RV7-List: Flap attachment? Hi fellow builders! We've just started working on QB-wings now, and I saw in the manual that there were two metods of mounting the flap hinge. One was drilling a hole in the inboard aileron bracket, the other one was cutting the hinge in half. Is there a metod that is preferred over the other by you people out there? By the way; thank you for all the inputs regarding my question about heated pitot tube! I've gotten alot of ideas and thougts! Bets regards Alf Olav Frog ________________________________________________________________________________
Date: Feb 09, 2006
From: Brad Gould <brad20j(at)yahoo.com>
Subject: Re: Pitot tube?
Remember that your airspeed is one of the most important instruments in unusual attitude recovery. It's even more critical if you're iced up, since your stall speeds will go up by an undetermined amount, Vy and Vx will change too, as will your power required to stay level/climb/etc., so your normal power/attitude/configuration settings won't be very reliable. Also, you certainly don't want to mess around too much with flaps if iced up, lest you tempt a tail stall. Re GPS as a substitute for airspeed, icing is most likely when you have vertical air currents. Windy, turbulent days, when they're IMC, can have a bunch of fast accumulating ice. These are the days in which ground speed is at its poorest as a substitute for airspeed. In a Mooney, on a winter's day with strong mountain waves, I was cruising at an average of 160 KTAS, but having to "climb" and "descend" through the waves to maintain altitude. The ground speed upwind varied from 120 kts to 70 kts. When I turned around, I saw 235 kts ground speed in the rising air. While I wouldn't have been up there had it been IMC due to the very high potential for icing that would have been present, there's no way that the GPS ground speed would have helped me get a feel for airspeed. If I'm going to be flying anywhere near potential icing, an airspeed indicator is not something I'd want to sacrifice. This is even if you have an obvious out, like clear air below, because ATC in some parts of the country is often fairly inflexible in allowing you to change routes or altitudes, like in the northeast corridor. I presently fly an icing certified plane. It's amazing how efficient sharp protrusions are at collecting ice. The thermometer probe is an excellent ice catcher. I would imagine that a cold pitot tube would be even better. >> But I don't get the fascination with a heated pitot tube in an RV if one is >> going to have an IFR GPS on board. At altitude, if you lose your pitot >> intput from ice, your GPS will be plenty accurate to keep you safe. I'd >> worry more about ice on wings and prop and get myself out of there as >> quickly as possible. If you're blind and at altitude and neither you nor >> your FAA weather helpers can find some clear air for you to head for, then >> as far as I'm concerned, that's a flight you should have made in a fully >> booted aircraft anyway. >> For landing, using GPS airspeed and your usual power and flap settings for >> putting the wheels on the runway will get you down albeit a little fast if >> you want to be on the safe side. If you get to 100 feet off the ground on >> approach and can't see the ground during your actual landing, you got a lot >> more problems than an AWOL pitot tube. --------------------------------- ________________________________________________________________________________
Date: Feb 12, 2006
From: Alf Olav Frog <alfolavf(at)online.no>
Subject: PVC-tube in the wings?
Hi builders! Thanks for the inputs on the flap hinge! I'll go for the split-pin metod then! Another one: I'm thinking towards intstalling wires in the wings also, and saw a builder on the net who'd installed a small PVC-tube in the wings. It made room for several wires (landing light, posn light, antenna etc) Anyone else have done this? It seems to me like a good idea?? Specially if I also put a light line in there so I can replace or add thing later. Thoughts anyone?? Best regards Alf Olav Frog / Norway ________________________________________________________________________________
From: "Mark Taylor" <mtaylo17(at)msn.com>
Subject: PVC-tube in the wings?
Date: Feb 12, 2006
Hi Alf, I did this on mine. I used lawn irrigatoin tubing, which is very light, is thin walled and should last a long time. It was cheap too. The other thing to look out for is that the OD matches a hole cutter size you have. The irrigation tubing was exactly 3/4" OD. I'm not sure how that will work out for you in Norway though, everything being metric there, and I'm not so sure about the availability of such tubing there either. Here, it's readily available at any hardware store. See it at www.4sierratango.com/wings2.htm Regards, Mark RV-7 Finishing & Firewall FWD. www.4sierratango.com >From: Alf Olav Frog <alfolavf(at)online.no> >Reply-To: rv7-list(at)matronics.com >To: >Subject: RV7-List: PVC-tube in the wings? >Date: Sun, 12 Feb 2006 15:06:14 +0100 (CET) > >Hi builders! > >Thanks for the inputs on the flap hinge! I'll go for the split-pin metod >then! > >Another one: >I'm thinking towards intstalling wires in the wings also, and saw a builder >on the net who'd installed a small PVC-tube in the wings. >It made room for several wires (landing light, posn light, antenna etc) > >Anyone else have done this? >It seems to me like a good idea?? >Specially if I also put a light line in there so I can replace or add thing >later. > >Thoughts anyone?? > >Best regards Alf Olav Frog / Norway ________________________________________________________________________________
Date: Feb 13, 2006
From: Alf Olav Frog <alfolavf(at)online.no>
Subject: Leadweights too light?
Hi! Thanks for the inputs regarding PVC-tube in the wings! We're done with the empennage now and both elevators are AFT heavy. On the right one, we adjusted it per plans, but we had to bolt the removed leadpiece back onto the counterweight to get the elevator closer to neutral. On the left one, we didn't do anything to the counterweight. I guess we can solve the problem by adding lead in the forward part of the fiberglass tips before installing them. Have anyone else encountered this? The only reason I can think of is that we maybe put too much tanksealer in the aft part of the stiffners?? (But I don't think we overdid it....) Best regards Alf Olav Frog / Norway ________________________________________________________________________________
Date: Feb 13, 2006
From: Alf Olav Frog <alfolavf(at)online.no>
Subject: Elevator trim too sesitive?
Hi! I've heard some rumours that the electric elevator trim is very sensitive? A way to solve it is to slow down the trim motor maybe? We've installed the combined trimtab-horn on my left elevator, the one that followed with the emp kit. (The one that can be used both for manual and elec trim. One just trim off the part one's not using) My plan is to fly a few rides with the trim rod attached to both the attachment points in turn and THEN trim off the one I like the least. What does all of you aviators with flying RV's think? Is the trim too sensitive? Best regards Alf Olav Frog ________________________________________________________________________________
Subject: Leadweights too light?
Date: Feb 13, 2006
From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com>
Yeah I got the same thing. Not sure how much of an issue a slightly aft heavy elavator is and I was going to paint it first and see if I can add lead afterwards...Haven't thought how to do this though. Frank RV7a Final engine connections and then PAINT! -----Original Message----- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Alf Olav Frog Sent: Monday, February 13, 2006 10:44 AM Subject: RV7-List: Leadweights too light? Hi! Thanks for the inputs regarding PVC-tube in the wings! We're done with the empennage now and both elevators are AFT heavy. On the right one, we adjusted it per plans, but we had to bolt the removed leadpiece back onto the counterweight to get the elevator closer to neutral. On the left one, we didn't do anything to the counterweight. I guess we can solve the problem by adding lead in the forward part of the fiberglass tips before installing them. Have anyone else encountered this? The only reason I can think of is that we maybe put too much tanksealer in the aft part of the stiffners?? (But I don't think we overdid it....) Best regards Alf Olav Frog / Norway ________________________________________________________________________________
From: "RAS" <deruiteraircraftservices(at)btinternet.com>
Subject: Re: Elevator trim too sesitive?
Date: Feb 13, 2006
Using the tab for the manual trim isn't going to resolve a potentially fast running trim motor. The matronic governor will. Theses governors can also be used if you wish to operate two seperate bottons for the electric trim, as in one on each stick for example. The governor is ground adjustable by means of a screw. It is not recommended to do this in flight. ----- Original Message ----- From: "Alf Olav Frog" <alfolavf(at)online.no> Sent: Monday, February 13, 2006 6:55 PM Subject: RV7-List: Elevator trim too sesitive? > Hi! > > I've heard some rumours that the electric elevator trim is very sensitive? > > A way to solve it is to slow down the trim motor maybe? > > We've installed the combined trimtab-horn on my left elevator, the one > that followed with the emp kit. (The one that can be used both for manual > and elec trim. One just trim off the part one's not using) > > My plan is to fly a few rides with the trim rod attached to both the > attachment points in turn and THEN trim off the one I like the least. > > What does all of you aviators with flying RV's think? Is the trim too > sensitive? > > Best regards Alf Olav Frog > > > ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Elevator trim too sesitive?
Date: Feb 13, 2006
imho: Much ado about nothing. The problem is not the trim, it's the pilot. )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: "Alf Olav Frog" <alfolavf(at)online.no> Sent: Monday, February 13, 2006 10:55 AM Subject: RV7-List: Elevator trim too sesitive? > Hi! > > I've heard some rumours that the electric elevator trim is very sensitive? > > A way to solve it is to slow down the trim motor maybe? > > We've installed the combined trimtab-horn on my left elevator, the one > that followed with the emp kit. (The one that can be used both for manual > and elec trim. One just trim off the part one's not using) > > My plan is to fly a few rides with the trim rod attached to both the > attachment points in turn and THEN trim off the one I like the least. > > What does all of you aviators with flying RV's think? Is the trim too > sensitive? > > Best regards Alf Olav Frog > > > ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Leadweights too light?
Date: Feb 13, 2006
Make sure you've got the elevator rigged in final position before coming to this conclusion. Maybe you did that already. But the point is -- if you pull the elevator in closer to the HS, the weight distribution changes relative to the hinge point. )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com> Sent: Monday, February 13, 2006 11:04 AM Subject: RE: RV7-List: Leadweights too light? > > > Yeah I got the same thing. Not sure how much of an issue a slightly aft > heavy elavator is and I was going to paint it first and see if I can add > lead afterwards...Haven't thought how to do this though. > > Frank > RV7a Final engine connections and then PAINT! > > -----Original Message----- > From: owner-rv7-list-server(at)matronics.com > [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Alf Olav Frog > Sent: Monday, February 13, 2006 10:44 AM > To: rv7-list(at)matronics.com > Subject: RV7-List: Leadweights too light? > > Hi! > > Thanks for the inputs regarding PVC-tube in the wings! > > We're done with the empennage now and both elevators are AFT heavy. > > On the right one, we adjusted it per plans, but we had to bolt the > removed leadpiece back onto the counterweight to get the elevator closer > to neutral. > > On the left one, we didn't do anything to the counterweight. > > I guess we can solve the problem by adding lead in the forward part of > the fiberglass tips before installing them. > > Have anyone else encountered this? > > The only reason I can think of is that we maybe put too much tanksealer > in the aft part of the stiffners?? (But I don't think we overdid it....) > > Best regards Alf Olav Frog / Norway > > > ________________________________________________________________________________
Date: Feb 13, 2006
From: Norman Younie <rv6capt(at)pacificcoast.net>
Subject: Re: Elevator trim too sesitive?
Use the hole called out for the electric trim. I don't use a gov. on mine and it it just fine. Cheers Norman Alf Olav Frog wrote: >Hi! > >I've heard some rumours that the electric elevator trim is very sensitive? > >A way to solve it is to slow down the trim motor maybe? > >We've installed the combined trimtab-horn on my left elevator, the one that followed with the emp kit. (The one that can be used both for manual and elec trim. One just trim off the part one's not using) > >My plan is to fly a few rides with the trim rod attached to both the attachment points in turn and THEN trim off the one I like the least. > >What does all of you aviators with flying RV's think? Is the trim too sensitive? > >Best regards Alf Olav Frog > > > > ________________________________________________________________________________
From: "Bill Schlatterer" <billschlatterer(at)sbcglobal.net>
Subject: Elevator trim too sesitive?
Date: Feb 13, 2006
I think the issue is too sensitive at what airspeed? Some have said it's too slow with the flaps out (low airspeed) and too fast/sensitive at cruise. Rocket Boy products and Matronics both make two speed relays to allow you to cover both ends of the spectrum. High speed when flaps are deployed and lower speed at cruise. They also cover, Pilot Co-Pilot override and runaway trim issues. http://www.f1-rocketboy.com/tcm.html Bill S 7a Wiring -----Original Message----- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Alf Olav Frog Sent: Monday, February 13, 2006 12:56 PM Subject: RV7-List: Elevator trim too sesitive? Hi! I've heard some rumours that the electric elevator trim is very sensitive? A way to solve it is to slow down the trim motor maybe? We've installed the combined trimtab-horn on my left elevator, the one that followed with the emp kit. (The one that can be used both for manual and elec trim. One just trim off the part one's not using) My plan is to fly a few rides with the trim rod attached to both the attachment points in turn and THEN trim off the one I like the least. What does all of you aviators with flying RV's think? Is the trim too sensitive? Best regards Alf Olav Frog ________________________________________________________________________________
Date: Feb 14, 2006
From: Norman Younie <rv6capt(at)pacificcoast.net>
Subject: Re: Elevator trim too sesitive?
Just build your plane and forget whether it will be too slow or to fast. Fly it first and then decided for yourself.after you have a few hours on it. Cheers Norman Bill Schlatterer wrote: > >I think the issue is too sensitive at what airspeed? Some have said it's >too slow with the flaps out (low airspeed) and too fast/sensitive at cruise. >Rocket Boy products and Matronics both make two speed relays to allow you to >cover both ends of the spectrum. High speed when flaps are deployed and >lower speed at cruise. They also cover, Pilot Co-Pilot override and runaway >trim issues. > >http://www.f1-rocketboy.com/tcm.html > > >Bill S >7a Wiring > >-----Original Message----- >From: owner-rv7-list-server(at)matronics.com >[mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Alf Olav Frog >Sent: Monday, February 13, 2006 12:56 PM >To: rv7-list(at)matronics.com >Subject: RV7-List: Elevator trim too sesitive? > >Hi! > >I've heard some rumours that the electric elevator trim is very sensitive? > >A way to solve it is to slow down the trim motor maybe? > >We've installed the combined trimtab-horn on my left elevator, the one that >followed with the emp kit. (The one that can be used both for manual and >elec trim. One just trim off the part one's not using) > >My plan is to fly a few rides with the trim rod attached to both the >attachment points in turn and THEN trim off the one I like the least. > >What does all of you aviators with flying RV's think? Is the trim too >sensitive? > >Best regards Alf Olav Frog > > > > > > > > > ________________________________________________________________________________
From: "Deb and Bernard Weiss" <weissmntc(at)earthlink.net>
Subject: EFIS question
Date: Feb 13, 2006
Dan, I am getting ready to start my panel design and I am hearing conflicting reports about the grand rapids EFIS. Do you know of people who are flying this system, could you forward me their names so that I could get their opinions. The alternative is Chelton, but I think that is just tooooo expensive for an RV7. Thanks ________________________________________________________________________________
Date: Feb 13, 2006
From: David Schaefer <dwschaefer(at)gmail.com>
Subject: Re: EFIS question
I've been flying three screens for over a year and have owned the units almost 18 months. Please email me off-line for any information you might want. Regards, On 2/13/06, Deb and Bernard Weiss wrote: > > weissmntc(at)earthlink.net> > > Dan, > I am getting ready to start my panel design and I am hearing conflicting > reports about the grand rapids EFIS. Do you know of people who are flying > this system, could you forward me their names so that I could get their > opinions. The alternative is Chelton, but I think that is just tooooo > expensive for an RV7. Thanks > > =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D > > -- David Schaefer RV-6A N142DS "Geek One" www.n142ds.com ________________________________________________________________________________
From: "B Tomm" <fvalarm(at)rapidnet.net>
Subject: EFIS question
Date: Feb 14, 2006
David, Could you CC your comments/advice to me as well please? I'm going GRT as I think it suits me better than the others. Bevan RV7A _____ From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of David Schaefer Sent: Monday, February 13, 2006 7:57 PM Subject: Re: RV7-List: EFIS question I've been flying three screens for over a year and have owned the units almost 18 months. Please email me off-line for any information you might want. Regards, On 2/13/06, Deb and Bernard Weiss wrote: weissmntc(at)earthlink.net> Dan, I am getting ready to start my panel design and I am hearing conflicting reports about the grand rapids EFIS. Do you know of people who are flying this system, could you forward me their names so that I could get their opinions. The alternative is Chelton, but I think that is just tooooo expensive for an RV7. Thanks ========================= - The RV7-List Email Forum - h more: ==================================================sp; - List Contribution Web Site - bsp; &nhttp://www.matronics.com/contribution">http://www.matronics.com/contributi o======================================= -- David Schaefer RV-6A N142DS "Geek One" www.n142ds.com ________________________________________________________________________________
From: George Neal E Capt HQ AU/XPRR <Neal.George(at)maxwell.af.mil>
Subject: Parking Brake
Date: Feb 14, 2006
Gentlemen - I have a Matco PV-1 Parking Brake Valve from Van's that I have decided not to use. New, in the box, never been mounted. $110 delivered. Neal (at) appaero (dot) com Neal (dot) george (at) Maxwell (do) af (dot) mil 244 Andrews Street Maxwell AFB, AL 36113 Home - 334-262-8993 Cell - 334-546-2033 ________________________________________________________________________________
From: "Don Hall" <dhall(at)donka.net>
Subject:
Date: Feb 14, 2006
I got the idea to use PVC from other builders. It's easy to push wires through PVC. Here's where I cut the hole. http://donka.net/gallery/view_photo.php?set_albumName=spars <http://donka.net/gallery/view_photo.php?set_albumName=spars&id=DSC04746> &id=DSC04746 The location works out great as it will put the PVC just below the aft edge of the wing access panels. The access panel is not obstructed, and the conduit is right there to pluck wires from for pitot or autopilot. Here's a shot of the PVC in the wing. http://donka.net/gallery/view_photo.php?set_albumName=rightwing <http://donka.net/gallery/view_photo.php?set_albumName=rightwing&id=DSC04843 > &id=DSC04843 other notes: - I put the conduit in place before riveting the skins and it posed no added measure of difficulty while riveting. - I put some blue RTV at all the PVC+Rib intersections to avoid any potential vibration or movement issues. ---------------------------------------- Date: Feb 12, 2006 From: Alf Olav Frog <alfolavf(at)online.no> Subject: PVC-tube in the wings? Hi builders! Thanks for the inputs on the flap hinge! I'll go for the split-pin metod then! Another one: I'm thinking towards intstalling wires in the wings also, and saw a builder on the net who'd installed a small PVC-tube in the wings. It made room for several wires (landing light, posn light, antenna etc) Anyone else have done this? It seems to me like a good idea?? Specially if I also put a light line in there so I can replace or add thing later. Thoughts anyone?? Best regards Alf Olav Frog / Norway ****************************************** Don Hall N517DG (registered) rv7 empennage http:\\donka.net\rv7project.html <http://donka.net/rv7project.html> ****************************************** ________________________________________________________________________________
From: "William Gill" <wgill10(at)comcast.net>
Subject: Leadweights too light?
Date: Feb 14, 2006
I too found the lead weight to be too light after installing the pitch trim servo. To correct, I clamped a piece of sheet metal around the weight as a form and used a small propane torch to get the center of the weight molten to within about a 1/4" of the edge, then added lead using large fishing weights. The weight is just a little heavier than necessary and will trim as required after painting. Attached are three pictures comparing the "as is" right elevator weight to the modified right elevator weight. Have a great day, Bill RV-7 finish Lee's Summit, MO -----Original Message----- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Alf Olav Frog Sent: Monday, February 13, 2006 12:44 PM Subject: RV7-List: Leadweights too light? Hi! Thanks for the inputs regarding PVC-tube in the wings! We're done with the empennage now and both elevators are AFT heavy. On the right one, we adjusted it per plans, but we had to bolt the removed leadpiece back onto the counterweight to get the elevator closer to neutral. On the left one, we didn't do anything to the counterweight. I guess we can solve the problem by adding lead in the forward part of the fiberglass tips before installing them. Have anyone else encountered this? The only reason I can think of is that we maybe put too much tanksealer in the aft part of the stiffners?? (But I don't think we overdid it....) Best regards Alf Olav Frog / Norway ________________________________________________________________________________
From: "Greg Vouga" <gmvouga(at)hotmail.com>
Subject: Re: EFIS question
Date: Feb 14, 2006
David, Please copy me too. I'm just about ready to order avionics and I was leaning towards GRT. Thanks, Greg >From: David Schaefer <dwschaefer(at)gmail.com> >Reply-To: rv7-list(at)matronics.com >To: rv7-list(at)matronics.com >Subject: Re: RV7-List: EFIS question >Date: Mon, 13 Feb 2006 21:57:17 -0600 > >I've been flying three screens for over a year and have owned the units >almost 18 months. Please email me off-line for any information you might >want. > >Regards, > > >On 2/13/06, Deb and Bernard Weiss wrote: > > > > weissmntc(at)earthlink.net> > > > > Dan, > > I am getting ready to start my panel design and I am hearing conflicting > > reports about the grand rapids EFIS. Do you know of people who are >flying > > this system, could you forward me their names so that I could get their > > opinions. The alternative is Chelton, but I think that is just tooooo > > expensive for an RV7. Thanks > > > > > > > > > > > > > > >===================================== >===================================== >===================================== > > > > > > > > > > > > > > > > > > > > > > >-- >David Schaefer >RV-6A N142DS "Geek One" >www.n142ds.com ________________________________________________________________________________
From: "Paul Walter" <pdwalter(at)bigpond.net.au>
Subject: Rudder
Date: Feb 15, 2006
On the Rudder, does the 913 counter balance skin go over or under the 901 rudder skin. The plan makes it hard to tell. It would seem logical to have it over so the join running is with the air flow - I am just not sure. Paul Walter ________________________________________________________________________________
From: davcor(at)comcast.net
Subject: Re: Rudder
Date: Feb 15, 2006
Paul, look closely at drawing 7 grid f/g | 5/4 dashed lines are hidden. Not that over looked this or anything... squeeze 'em too don't buck... Dave RV7 - N898DC (rsvd) emp done, wings done finally, fuse firewall... de-burring and dimpling and countersinking when you get to your tanks, find (on ebay) an Orndorf video showing the tank build process (RV6 works), realize the stories aren't as bad... dive in. Don't forget to visit rvproject.com -------------- Original message -------------- From: "Paul Walter" <pdwalter(at)bigpond.net.au> On the Rudder, does the 913 counter balance skin go over or under the 901 rudder skin. The plan makes it hard to tell. It would seem logical to have it over so the join running is with the air flow - I am just not sure. Paul Walter Paul, look closely at drawing 7 grid f/g | 5/4 dashed lines are hidden. Not that over looked this or anything... squeeze 'em too don't buck... Dave RV7 - N898DC (rsvd) emp done, wings done finally, fuse firewall... de-burring and dimpling and countersinking when you get to your tanks, find (on ebay) an Orndorf video showing the tank build process (RV6 works), realize the stories aren't as bad... dive in. Don't forget tovisit rvproject.com -------------- Original message -------------- From: "Paul Walter" pdwalter(at)bigpond.net.au On the Rudder, does the 913 counter balance skin go over or under the 901 rudder skin. The plan makes it hard to tell. It would seem logical to have it over so the join running is with the air flow - I am just not sure. Paul Walter ________________________________________________________________________________
From: "RAS" <deruiteraircraftservices(at)btinternet.com>
Subject: Re: Leadweights too light?
Date: Feb 15, 2006
hi, if you don't trim the weights, the two combined are heavy enough to compensate for trim motor and paint. marcel ----- Original Message ----- From: "William Gill" <wgill10(at)comcast.net> Sent: Tuesday, February 14, 2006 9:48 PM Subject: RE: RV7-List: Leadweights too light? >I too found the lead weight to be too light after installing the pitch > trim servo. To correct, I clamped a piece of sheet metal around the > weight as a form and used a small propane torch to get the center of the > weight molten to within about a 1/4" of the edge, then added lead using > large fishing weights. The weight is just a little heavier than > necessary and will trim as required after painting. Attached are three > pictures comparing the "as is" right elevator weight to the modified > right elevator weight. > > Have a great day, > > Bill > RV-7 finish > Lee's Summit, MO > > > -----Original Message----- > From: owner-rv7-list-server(at)matronics.com > [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Alf Olav Frog > Sent: Monday, February 13, 2006 12:44 PM > To: rv7-list(at)matronics.com > Subject: RV7-List: Leadweights too light? > > Hi! > > Thanks for the inputs regarding PVC-tube in the wings! > > We're done with the empennage now and both elevators are AFT heavy. > > On the right one, we adjusted it per plans, but we had to bolt the > removed leadpiece back onto the counterweight to get the elevator closer > to neutral. > > On the left one, we didn't do anything to the counterweight. > > I guess we can solve the problem by adding lead in the forward part of > the fiberglass tips before installing them. > > Have anyone else encountered this? > > The only reason I can think of is that we maybe put too much tanksealer > in the aft part of the stiffners?? (But I don't think we overdid it....) > > Best regards Alf Olav Frog / Norway > ________________________________________________________________________________
From: "Scott R. Shook" <sshook(at)cox.net>
Subject: Rudder
Date: Feb 15, 2006
I had the same question.the plans are correct. If memory serves me correctly, the dashed line has the skin edge into the wind. _____ From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Paul Walter Sent: Tuesday, February 14, 2006 11:54 PM Subject: RV7-List: Rudder On the Rudder, does the 913 counter balance skin go over or under the 901 rudder skin. The plan makes it hard to tell. It would seem logical to have it over so the join running is with the air flow - I am just not sure. Paul Walter ________________________________________________________________________________
From: "J. Brunke" <jdoody727(at)comcast.net>
Subject: Re: Rudder
Date: Feb 15, 2006
Paul, If you look in the archives there was a discussion on this about a year ago. John Brunke ----- Original Message ----- From: Scott R. Shook To: rv7-list(at)matronics.com Sent: Wednesday, February 15, 2006 12:28 PM Subject: RE: RV7-List: Rudder I had the same question.the plans are correct. If memory serves me correctly, the dashed line has the skin edge into the wind. From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Paul Walter Sent: Tuesday, February 14, 2006 11:54 PM To: rv7-list(at)matronics.com Subject: RV7-List: Rudder On the Rudder, does the 913 counter balance skin go over or under the 901 rudder skin. The plan makes it hard to tell. It would seem logical to have it over so the join running is with the air flow - I am just not sure. Paul Walter ________________________________________________________________________________
From: "Paul Walter" <pdwalter(at)bigpond.net.au>
Subject: Fairing tip
Date: Feb 16, 2006
When setting the trailing double flush joint on the rudder I have noticed that the AEX wedge impedes when fitting the top fibre glass tip. If it were to cut 1/2 inch shorter the tip would slide neatly on top of AEX. What have others done cut a section out of AEX wedge or simply cut a section from the fibre glass fairing tip ? Thank you Paul Walter ________________________________________________________________________________
Date: Feb 15, 2006
From: Greg C <mk325ef(at)yahoo.com>
Subject: Re: Rudder
Hi Paul, The counterbalance skin goes over the left and right skins. I edge rolled the counterbalance skin to put a slight angle on it so it sits nicely flat on all edges against the skins. Greg "J. Brunke" wrote: v\:* { BEHAVIOR: url(#default#VML) } o\:* { BEHAVIOR: url(#default#VML) } w\:* { BEHAVIOR: url(#default#VML) } .shape { BEHAVIOR: url(#default#VML) } st1\:*{behavior:url(#default#ieooui) } Paul, If you look in the archives there was a discussion on this about a year ago. John Brunke ----- Original Message ----- From: Scott R. Shook To: rv7-list(at)matronics.com Sent: Wednesday, February 15, 2006 12:28 PM Subject: RE: RV7-List: Rudder I had the same questionthe plans are correct. If memory serves me correctly, the dashed line has the skin edge into the wind. --------------------------------- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Paul Walter Sent: Tuesday, February 14, 2006 11:54 PM Subject: RV7-List: Rudder On the Rudder, does the 913 counter balance skin go over or under the 901 rudder skin. The plan makes it hard to tell. It would seem logical to have it over so the join running is with the air flow - I am just not sure. Paul Walter --------------------------------- ________________________________________________________________________________
Date: Feb 15, 2006
From: Dave Nellis <truflite(at)yahoo.com>
Subject: Re: Rudder
Hooboy, I hope it works for you, because I think you are incorrect in putting the counterbalance skin on top. The plans show two areas each side that require you to taper the edges of the CB skin, not unlike honing a razor blade. This provides a gentle ramp for the rudder skins to lay onto, reducing any possibility of kinking the skin near the joint of the CB and rudder skin. Reference Drawing 7, section G 10, and G 5 --- Greg C wrote: > Hi Paul, > > The counterbalance skin goes over the left and > right skins. I edge rolled the counterbalance skin > to put a slight angle on it so it sits nicely flat > on all edges against the skins. > > Greg > > "J. Brunke" wrote: > v\:* { BEHAVIOR: url(#default#VML) } o\:* > { BEHAVIOR: url(#default#VML) } w\:* { > BEHAVIOR: url(#default#VML) } .shape { BEHAVIOR: > url(#default#VML) } > st1\:*{behavior:url(#default#ieooui) } > Paul, > > If you look in the archives there was a discussion > on this about a year ago. > > John Brunke > ----- Original Message ----- > From: Scott R. Shook > To: rv7-list(at)matronics.com > Sent: Wednesday, February 15, 2006 12:28 PM > Subject: RE: RV7-List: Rudder > > > I had the same questionthe plans are correct. > If memory serves me correctly, the dashed line has > the skin edge into the wind. > > --------------------------------- > > From: owner-rv7-list-server(at)matronics.com > [mailto:owner-rv7-list-server(at)matronics.com] On > Behalf Of Paul Walter > Sent: Tuesday, February 14, 2006 11:54 PM > To: rv7-list(at)matronics.com > Subject: RV7-List: Rudder > > > On the Rudder, does the 913 counter balance skin > go over or under the 901 rudder skin. The plan makes > it hard to tell. It would seem logical to have it > over so the join running is with the air flow - I am > just not sure. > > > > Paul Walter > > > > > > --------------------------------- > Use Photomail to share photos without annoying attachments. ________________________________________________________________________________
Date: Feb 15, 2006
From: Larry Rush <k9hxt(at)sbcglobal.net>
Subject: Tow Bar
Does anyone know who makes a tow bar for the RV-7A ?? I bought one about 5 years ago for a RV-6A but don't remember who the guy was? It was real simple and worked fine etc. Had a spring loaded pin that secured it into the socket heads of the screws that hold on the nose wheel pant. Larry, RV-7A about ready to fly!! "LIMA TANGO SENDS" ________________________________________________________________________________
Date: Feb 16, 2006
From: Alf Olav Frog <alfolavf(at)online.no>
Subject: New landing light for the RV-7 and -8
HI! I just saw that Vans has a new landing light system in their online-store. It's designed for installation in the wing tips (2 in each), gives a total of 300W (4 x 75W) It can only be installed in the new wingtips with the straight TE. (W-715-1) Has anyone experience with this product? Is it better than the Duckworks 100W for example? Easy to install? It appeals to me that I don't have to cut in the nice LE of my QB-wings... and more light ofcourse. Best regards Alf Olav Frog / Norway ________________________________________________________________________________
Date: Feb 16, 2006
From: Tyler Bryant <tylerii(at)infoave.net>
Subject: Re: New landing light for the RV-7 and -8
Ordered these, and when they came in I hooked them up to measure "in rush current" as I noticed that they are the high wattage minature halogen. In rush current was greater than 20 amps for about 8 seconds until they came up to full bright. I then measured the in rush current for the Duckworth and found that the current barely exceeded 10 amps for less than a second. Also the heat generation in the confined space in the wing tip and the fact that the composite laminate of the wing tip was barely adequate for the loads, I felt that I should just go with the Duck lights in the wings. Sent the other lights back. That's just my opinion Tyler RV7A N442MN Alf Olav Frog wrote: >HI! > >I just saw that Vans has a new landing light system in their online-store. >It's designed for installation in the wing tips (2 in each), gives a total of 300W (4 x 75W) > >It can only be installed in the new wingtips with the straight TE. (W-715-1) > >Has anyone experience with this product? >Is it better than the Duckworks 100W for example? Easy to install? >It appeals to me that I don't have to cut in the nice LE of my QB-wings... and more light ofcourse. > >Best regards Alf Olav Frog / Norway > > ________________________________________________________________________________
From: "Scott Diffenbaugh" <diff(at)foothill.net>
Subject: Tow Bar
Date: Feb 16, 2006
Larry, I did some searching and finally ordered a Bogert towbar from ACS (their # 13-01811 for $74.00). Short story was it didn't work properly so I called Richard Bogert, the owner, and he sent me modified parts at no charge which solved the problem after I re-drilled the pivot hole to fit my wheel pant. I also clamped on a simple stop per his suggestion to hold the bar in closed position so it won't pop off when steering the nosewheel. I think he may be adding a stop/latch in the future. If he does, it will be one trick unit. Lightweight, good quality, and collapsible for stowing in the baggage compartment. I would give him a call. He is super nice. info@bogert-av.com or 509-736-1513. Regards, Scott Diffenbaugh RV-7A N814SD FAA inspection today! ________________________________________________________________________________
From: "D.Munz" <182ppl(at)comcast.net>
Subject: Re: New landing light for the RV-7 and -8
Date: Feb 16, 2006
I do not have any experience with the product that Vans sells but the Creativair.com landing lights look very similar. ----- Original Message ----- From: "Alf Olav Frog" <alfolavf(at)online.no> Sent: Thursday, February 16, 2006 2:54 AM Subject: RV7-List: New landing light for the RV-7 and -8 > HI! > > I just saw that Vans has a new landing light system in their online-store. > It's designed for installation in the wing tips (2 in each), gives a total > of 300W (4 x 75W) > > It can only be installed in the new wingtips with the straight TE. > (W-715-1) > > Has anyone experience with this product? > Is it better than the Duckworks 100W for example? Easy to install? > It appeals to me that I don't have to cut in the nice LE of my QB-wings... > and more light ofcourse. > > Best regards Alf Olav Frog / Norway > ________________________________________________________________________________
Date: Feb 16, 2006
From: Brad Oliver <brad(at)rv7factory.com>
Subject: Rudder
cc: rv7-list(at)matronics.com Dave is correct... the rudder skin goes OVER the counterbalance skin. This has been brought up several times in several places, all with the same conclusion... the dashed lines on the plans indicate the rudder skin is on top of counterbalance skin. If you do as Dave says and taper the counterbalance skin, as the plans indicate, you will be surprised at how flat the rudder skin sits on top of the counterbalance. But hey, don't take our word for it... call Van's if you need verification. Good luck! Brad Oliver RV-7 Livermore, CA www.rv7factory.com > -------- Original Message -------- > Subject: Re: RV7-List: Rudder > From: Dave Nellis <truflite(at)yahoo.com> > Date: Wed, February 15, 2006 8:07 pm > To: rv7-list(at)matronics.com > > > Hooboy, I hope it works for you, because I think you > are incorrect in putting the counterbalance skin on > top. The plans show two areas each side that require > you to taper the edges of the CB skin, not unlike > honing a razor blade. This provides a gentle ramp for > the rudder skins to lay onto, reducing any possibility > of kinking the skin near the joint of the CB and > rudder skin. Reference Drawing 7, section G 10, and G > 5 > > --- Greg C wrote: > > > Hi Paul, > > > > The counterbalance skin goes over the left and > > right skins. I edge rolled the counterbalance skin > > to put a slight angle on it so it sits nicely flat > > on all edges against the skins. > > > > Greg > > > > "J. Brunke" wrote: > > v\:* { BEHAVIOR: url(#default#VML) } o\:* > > { BEHAVIOR: url(#default#VML) } w\:* { > > BEHAVIOR: url(#default#VML) } .shape { BEHAVIOR: > > url(#default#VML) } > > st1\:*{behavior:url(#default#ieooui) } > > Paul, > > > > If you look in the archives there was a discussion > > on this about a year ago. > > > > John Brunke > > ----- Original Message ----- > > From: Scott R. Shook > > To: rv7-list(at)matronics.com > > Sent: Wednesday, February 15, 2006 12:28 PM > > Subject: RE: RV7-List: Rudder > > > > > > I had the same questionthe plans are correct. > > If memory serves me correctly, the dashed line has > > the skin edge into the wind. > > > > --------------------------------- > > > > From: owner-rv7-list-server(at)matronics.com > > [mailto:owner-rv7-list-server(at)matronics.com] On > > Behalf Of Paul Walter > > Sent: Tuesday, February 14, 2006 11:54 PM > > To: rv7-list(at)matronics.com > > Subject: RV7-List: Rudder > > > > > > On the Rudder, does the 913 counter balance skin > > go over or under the 901 rudder skin. The plan makes > > it hard to tell. It would seem logical to have it > > over so the join running is with the air flow - I am > > just not sure. > > > > > > > > Paul Walter > > > > > > > > > > > > --------------------------------- > > Use Photomail to share photos without annoying > attachments. > > > __________________________________________________ > > ________________________________________________________________________________
From: "Don Hall" <dhall(at)donka.net>
Subject: New landing light for the RV-7 and -8
Date: Feb 17, 2006
A friend has wing tip landing lights. They don't really light up front and center all that well because the notched tip introduces its own obstruction. It's not unusable for that flaw, and they are nifty otherwise. I wanted to be sure of plenty of forward light, so I went with duckworks HID in the leading edge. Mine are only lighting up my shop at this point... -----Original Message----- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Alf Olav Frog Sent: Thursday, February 16, 2006 6:09 AM Subject: RV7-List: New landing light for the RV-7 and -8 HI! I just saw that Vans has a new landing light system in their online-store. It's designed for installation in the wing tips (2 in each), gives a total of 300W (4 x 75W) It can only be installed in the new wingtips with the straight TE. (W-715-1) Has anyone experience with this product? Is it better than the Duckworks 100W for example? Easy to install? It appeals to me that I don't have to cut in the nice LE of my QB-wings... and more light ofcourse. Best regards Alf Olav Frog / Norway ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Re: New landing light for the RV-7 and -8
Date: Feb 17, 2006
Just a point about the amount of light that projects with the Duckworks LE lights. I have found that they work just fine at lighting the runway and taxi way for my tailwheeler. I adjusted the lights so they shine down as much as possible with the provided kit. The lack of watts is not a problem. Indiana Larry, RV7 SunSeeker 85+ hours flying "Please use the information and opinions I express with responsibility, and at your own risk." ----- Original Message ----- From: "Don Hall" <dhall(at)donka.net> Sent: Thursday, February 16, 2006 11:06 PM Subject: RE: RV7-List: New landing light for the RV-7 and -8 > > A friend has wing tip landing lights. They don't really light up front > and > center all that well because the notched tip introduces its own > obstruction. > It's not unusable for that flaw, and they are nifty otherwise. I wanted > to > be sure of plenty of forward light, so I went with duckworks HID in the > leading edge. Mine are only lighting up my shop at this point... > > ________________________________________________________________________________
Subject: Re: Tow Bar
Date: Feb 17, 2006
From: "Lockamy, Jack L" <jack.lockamy(at)navy.mil>
Cleveland Tool Co. sells a tow bar made specifically for tri-gear RVs for about $50. You can order it online from their catalog. It also collapses for easy storage in the baggage compartment. I have two of them... one for the hangar and one kept in the plane. They work perfectly! Jack Lockamy RV-7A N174JL 140 hrs Camarillo, CA www.jacklockamy.com ________________________________________________________________________________
From: Skykingjfg(at)aol.com
Date: Feb 19, 2006
Subject: Filter Air Box
I'm trying to install the FAB on my 7A. I have an XP 360 Carburetor engine. There doesn't seem to be enough clearance between the air box and the landing gear leg. In fact, if I just hold the filter element against the bottom plate there is only 1/2" gap between the element and the gear leg. This leg has got to flex a little when landing. I concerned that it will flex and hit the airbox. Anyone run into this and have a solution? ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Filter Air Box
Date: Feb 19, 2006
Heat it up with a heat gun a press into it with a pipe. It'll form a "dent" (intentionally) that will provide clearance. I don't have a nosedragger, but that's what I'd try first. If that doesn't work, chop a hole into it where the nosegear leg interferes, and re-glass it so it won't! Get out the tools and make it work!!! )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: Skykingjfg(at)aol.com To: rv7-list(at)matronics.com Sent: Sunday, February 19, 2006 7:22 AM Subject: RV7-List: Filter Air Box I'm trying to install the FAB on my 7A. I have an XP 360 Carburetor engine. There doesn't seem to be enough clearance between the air box and the landing gear leg. In fact, if I just hold the filter element against the bottom plate there is only 1/2" gap between the element and the gear leg. This leg has got to flex a little when landing. I concerned that it will flex and hit the airbox. Anyone run into this and have a solution? ________________________________________________________________________________
Date: Feb 19, 2006
From: Alf Olav Frog <alfolavf(at)online.no>
Subject: Defroster-system?
Hi all! Thanks for the inputs on the new wing tip landing lights! I'll go for the LE landing lights then. I've another one for you: In addition to the cabin heat, I also need a way to send warm air to the windshield, in other words a defrost system. I was thinking that maybe I could mount an "Y" coupling on the hose supplying cabin heat and route warm air from the "Y" intersection to the windshield, if I cut out some long slots in the area just below the windshield. (almost like a car) How has other builders living in cold areas solved this? While I'm at it: I saw that there's some "hatches" for extra fresh air that can be installed in the forward portion of the fuselage which can be used on warm days. Anyone have any experience with this? Is the fresh air intakes which comes with the kit inadequate? Here I'm asking RV-operaters who's flying in weather conditions like Norway: summer temps mostly around 20-25 degrees celcius (approx 65-75 fahrenheit) Best regards Alf Olav Frog / Norway ________________________________________________________________________________
From: N67BT(at)aol.com
Date: Feb 19, 2006
Subject: Re: Defroster-system?
I used a small computer type fan mounted to the louvered cabin heat panel. Not flying yet so I don't know how well it will work. I used round aluminum flanges at both ends of the SCAT duct. See: http://users.aol.com/n67bt/defrostfan.htm Bob Trumpfheller <> ________________________________________________________________________________
Date: Feb 19, 2006
From: Shaun Smith <shaun-s(at)sbcglobal.net>
Subject: Re: Defroster-system?
i wish to opt out N67BT@aol.com wrote: I used a small computer type fan mounted to the louvered cabin heat panel. Not flying yet so I don't know how well it will work. I used round aluminum flanges at both ends of the SCAT duct. See: http://users.aol.com/n67bt/defrostfan.htm Bob Trumpfheller <> ________________________________________________________________________________
Date: Feb 20, 2006
From: Norman Younie <rv6capt(at)pacificcoast.net>
Subject: Re: Defroster-system?
I live in Canada and have no problems with heat or need for a defroster. The coldest that I have flown in has only been -23c. Cheers Norman Shaun Smith wrote: > i wish to opt out > > */N67BT(at)aol.com/* wrote: > > I used a small computer type fan mounted to the louvered cabin > heat panel. Not flying yet so I don't know how well it will > work. I used round aluminum flanges at both ends of the SCAT > duct. > > See: http://users.aol.com/n67bt/defrostfan.htm > > Bob Trumpfheller > > < In addition to the cabin heat, I also need a way to send warm > air to the windshield, in other words a defrost system. > > I was thinking that maybe I could mount an "Y" coupling on the > hose supplying cabin heat and route warm air from the "Y" > intersection to the windshield, if I cut out some long slots > in the area just below the windshield. (almost like a car) > > How has other builders living in cold areas solved this?>> > > > > > ________________________________________________________________________________
Date: Feb 23, 2006
From: Alf Olav Frog <alfolavf(at)online.no>
Subject: Extra fueltanks?
Hi! I just heard that there's a company who's making extra fueltanks for the RV-7 and -8. I thinks it's a kind of "tubes" which is installed along the main spar in each wing, giving approx 10-12 gls extra fuel total. I thinks it's a complete kit ready to install. Anyone heard about this or know a web adr where I can find some more info? Or better still: have any experience with installation and/or use? Best regards Alf Olav Frog / Norway ________________________________________________________________________________
Subject: Re: Extra fueltanks?
From: Gerry Filby <gerf(at)gerf.com>
Date: Feb 23, 2006
http://www.safeair1.com/HWA/HWA_top.htm g > > > > Hi! > > I just heard that there's a company who's making extra > fueltanks for the RV-7 and -8. > I thinks it's a kind of "tubes" which is installed along the > main spar in each wing, giving approx 10-12 gls extra fuel total. > > I thinks it's a complete kit ready to install. > > Anyone heard about this or know a web adr where I can find some > more info? > Or better still: have any experience with installation and/or use? > > Best regards Alf Olav Frog / Norway > > -- __g__ ========================================================== Gerry Filby gerf(at)gerf.com Tel: 415 203 9177 ________________________________________________________________________________
From: "Greg Vouga" <gmvouga(at)hotmail.com>
Subject: Glare Shield Coating
Date: Feb 23, 2006
Hi All, I'm looking for recomendations for covering the top of the glare shield on my RV-7A slider. I'm looking for something that will keep reflections on the windscreen to a minimum. I've heard of using textured black vinyl, but I'm leaning more towards flat black paint to keep weight down. Probably a PPG product since it matches the primer I have and it's what I used on my interior. Any recommendations on what worked (or didn't work) for you would be much appreciated. Greg Raleigh, NC RV-7A Canopy ________________________________________________________________________________
Date: Feb 24, 2006
From: Norman Younie <rv6capt(at)pacificcoast.net>
Subject: Re: Glare Shield Coating
I have used flat black paint in a rattle can in all the planes that I have built and it works just fine. Paint the deck before installing the plexi, it's a whole lot easier. Cheers Norman Greg Vouga wrote: > > Hi All, > > I'm looking for recomendations for covering the top of the glare > shield on my RV-7A slider. I'm looking for something that will keep > reflections on the windscreen to a minimum. I've heard of using > textured black vinyl, but I'm leaning more towards flat black paint to > keep weight down. Probably a PPG product since it matches the primer I > have and it's what I used on my interior. Any recommendations on what > worked (or didn't work) for you would be much appreciated. > > Greg > Raleigh, NC > RV-7A Canopy > > _________________________________________________________________ > > ________________________________________________________________________________
From: "Imken" <skikrazi(at)centurytel.net>
Subject: Glare Shield Coating
Date: Feb 23, 2006
I agree with Norman. Cheers, Chuck -----Original Message----- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com]On Behalf Of Norman Younie Sent: Thursday, February 23, 2006 6:32 PM Subject: Re: RV7-List: Glare Shield Coating I have used flat black paint in a rattle can in all the planes that I have built and it works just fine. Paint the deck before installing the plexi, it's a whole lot easier. Cheers Norman Greg Vouga wrote: > > Hi All, > > I'm looking for recomendations for covering the top of the glare > shield on my RV-7A slider. I'm looking for something that will keep > reflections on the windscreen to a minimum. I've heard of using > textured black vinyl, but I'm leaning more towards flat black paint to > keep weight down. Probably a PPG product since it matches the primer I > have and it's what I used on my interior. Any recommendations on what > worked (or didn't work) for you would be much appreciated. > > Greg > Raleigh, NC > RV-7A Canopy > > _________________________________________________________________ > > ________________________________________________________________________________
Date: Feb 23, 2006
From: Dave Nellis <truflite(at)yahoo.com>
Subject: Re: Extra fueltanks?
http://www.safeair1.com/HWA/HWA_top.htm --- Alf Olav Frog wrote: > > > > Hi! > > I just heard that there's a company who's making > extra fueltanks for the RV-7 and -8. > I thinks it's a kind of "tubes" which is installed > along the main spar in each wing, giving approx > 10-12 gls extra fuel total. > > I thinks it's a complete kit ready to install. > > Anyone heard about this or know a web adr where I > can find some more info? > Or better still: have any experience with > installation and/or use? > > Best regards Alf Olav Frog / Norway > > ________________________________________________________________________________
Date: Feb 24, 2006
From: Alf Olav Frog <alfolavf(at)online.no>
Subject: Dangerous ER fuel tanks?
Hi! Thank you builders for the web adr to the Safe Air1 company who sells ER-fueltanks for RV's. Those tanks looked GREAT! However; I got an interesting thought from a builder who wrote that these tanks were potentially dangerous. He said that during spin, the fuel would be sloshed to the outboard end of the fueltank thus making it difficult or impossible to revover from a spin. OK; so intentionally spins in a RV with partially full ER-tanks isn't something you would do, but some sunny day one maybe could get into an UN-intentionally spin.... and THEN what?? Have anyone some info regarding this? It would also be nice to hear from someone who has installed the ER-tanks! Was it complicated etc Not to mention if anyone has done spintesting with those tanks.... Best regards Alf Olav Frog / Norway ________________________________________________________________________________
Date: Feb 24, 2006
From: Darrell Reiley <lifeofreiley2003(at)yahoo.com>
Subject: Re: Dangerous ER fuel tanks?
Alf, The ER tanks are not made for everyday flying. You have to be a serious cross country RV driver to consider them anyway. Most of your flying time they will be EMPTY. Has your friend performed test on these tanks to prove his theory? ;-) Darrell Alf Olav Frog wrote: Hi! Thank you builders for the web adr to the Safe Air1 company who sells ER-fueltanks for RV's. Those tanks looked GREAT! However; I got an interesting thought from a builder who wrote that these tanks were potentially dangerous. He said that during spin, the fuel would be sloshed to the outboard end of the fueltank thus making it difficult or impossible to revover from a spin. OK; so intentionally spins in a RV with partially full ER-tanks isn't something you would do, but some sunny day one maybe could get into an UN-intentionally spin.... and THEN what?? Have anyone some info regarding this? It would also be nice to hear from someone who has installed the ER-tanks! Was it complicated etc Not to mention if anyone has done spintesting with those tanks.... Best regards Alf Olav Frog / Norway --------------------------------- ________________________________________________________________________________
Date: Feb 24, 2006
From: "Daniel Storer" <dstorer(at)okwifi.com>
Subject: Mandatory Service Bulletin
Did everyone see the fuel tank SB on Vans web site? Sure would make for a bad day at the office. Dan Storer RV7A Waiting finishing kit ________________________________________________________________________________
From: "Scott R. Shook" <sshook(at)cox.net>
Subject: Mandatory Service Bulletin
Date: Feb 24, 2006
Saw the SB, my only question would be how does one drill the nut and install the safety wire? To drill the nut and install the wire that would interfere with the threads would it not? Considering I am working on the wings now.I would like to know. _____ From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Daniel Storer Sent: Friday, February 24, 2006 4:53 PM Subject: RV7-List: Mandatory Service Bulletin Did everyone see the fuel tank SB on Vans web site? Sure would make for a bad day at the office. Dan Storer RV7A Waiting finishing kit <http://www.incredimail.com/index.asp?id=96767> Add FUN to your email - CLICK HERE! ________________________________________________________________________________
Date: Feb 24, 2006
From: Darrell Reiley <lifeofreiley2003(at)yahoo.com>
Subject: Mandatory Service Bulletin
A properly torqued flare nut will not come loose. Lock it down and be done. There are some good instructions on this Thread on the Vansairforce.net if you wish to punish yourself. Darrell "Scott R. Shook" wrote: v\:* {behavior:url(#default#VML);} o\:* {behavior:url(#default#VML);} w\:* {behavior:url(#default#VML);} .shape {behavior:url(#default#VML);} st1\:*{behavior:url(#default#ieooui) } Saw the SB, my only question would be how does one drill the nut and install the safety wire? To drill the nut and install the wire that would interfere with the threads would it not? Considering I am working on the wings nowI would like to know. --------------------------------- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Daniel Storer Sent: Friday, February 24, 2006 4:53 PM Subject: RV7-List: Mandatory Service Bulletin Did everyone see the fuel tank SB on Vans web site? Sure would make for a bad day at the office. Dan Storer RV7A Waiting finishing kit --------------------------------- /9j/4AAQSkZJRgABAgAAZABkAAD/7AARRHVja3kAAQAEAAAAHgAA/+4AIUFk b2JlAGTAAAAAAQMAEAMCAwYAAAHbAAAC1gAABZX/2wCEABALCwsMCxAMDBAX Dw0PFxsUEBAUGx8XFxcXFx8eFxoaGhoXHh4jJSclIx4vLzMzLy9AQEBAQEBA QEBAQEBAQEABEQ8PERMRFRISFRQRFBEUGhQWFhQaJhoaHBoaJjAjHh4eHiMw Ky4nJycuKzU1MDA1NUBAP0BAQEBAQEBAQEBAQP/CABEIAGUAcwMBIgACEQED EQH/xACAAAEBAQEAAAAAAAAAAAAAAAAAAQIGAQEBAAAAAAAAAAAAAAAAAAAA ARABAAICAwEAAgMAAAAAAAAAAQARIQIxQRIiQDIQMFARAAICAgIBBAIDAQEA AAAAAAERACExQVFhcYGRobECEsHhMtHxEgEAAAAAAAAAAAAAAAAAAABQ/9oA DAMBAAIRAxEAAADtRZYE1ASghQFgUZoCkKSwLmhcllAEqkSkqFAlhUomoAS3 IoJqFlDNpFEAQFE1AIVYAWIVKAJRNZpYCwVmmshKACA0CBAUCBYGwf/aAAgB AgABBQD8B/yP/9oACAEDAAEFAPz6/or8H//aAAgBAQABBQC2+ZeHjbD+saX6 hwXeDW1Rg4xLLTa+m7ZiIEsI1MTiHP1dYpvFADiFM1/X6nq9byuwdPPz5oFo fWlEMQ9ULKrWq2ppG9Y2J6INQma9lVTRdlUKgHzXXSEECw1SYu5WsGoJPkis ZYpx31GvXZQ/JM3VwShzVTsp1EZbBI8LcaUSih86+s2Zl4Wp6+lAZnVsDkjd ku5m+lJTdXDG2SHM9M2wKX1YxsaZTTwmoVrYnqsMrM652yjs01K0mtbGAz6Y 5dpfqNz06qpq5QNjiIjiZtbhtceNuf0jyeqGgu6rXMvI4omPWbPMYzEfMI+a xHnFvOP4/9oACAECAgY/AGP/2gAIAQMCBj8AY//aAAgBAQEGPwB72Yucb1Bf IhFEaeZ+xRXFQELN+HEUQdjU0Xn4g9gRCQcpw1yajGYsP/kFvUzvjUBWrIMF HI2OJQNEAjiEEFdTmfG/MTHq5RFOnpTV3kzCBx7x4YOD1AV5uYJvnqMA0hep jfwpYCwC4Bx3q55zeZRBCw9TkoIuHw78RdczSNH2mgqcLpRC+RASAkA3B13m cYd5mR84c/yOx4lWtRAZ6mGDhiP9WgXVyhWA+xDgMOWGMsTg/wBTz8SjjXrP 8hHIlX1MZ6mDzgc/cIV/iyN1GBR0MQMKjnEzvvMz8mUkErKlfqU63iV+IKNH 7mNZBLFQEpEDeDOV32IVn8WR4caoywqI2p695mbZzNUQIcKfk0bo+0NpCqn7 CiQiNGXkdQen1DpjGeZ7WNw3pK+I93maCPc16+Zkf6XxMCsFwAkaiIB57vc/ IAhZ/HqZBBbB0ZokAEOGxsYqBgPp8agQBu4VSMJdqx6SwDsGBrTmAR93uZGX 6KePowEADAIjoX8gw459CICaW/MLGvodQfkDW71zBxRHtB3j3jC4PMIYoAgK NfPMCQNN7jCzvlzXPopzhQvNZY3CRya9ZrEFfRE0iCB5mscZuVYfKmAi94uE 3Q8qfytQ7xD0svmFcmaxNPI8iMjh3pmF2HbzqeUi+YkiD/MrOl5LmbwPuWVf mXpv3hDH8qAjPpiZHXkRnSd6ZhB53mejzKV6US0K9TCCLyCeIhtETX5MsHBG JkD/ANiFkMCE2qGoCdZ8Q8AMGpYFqEhdhRIYH3CF3d1M/Mexma+4CwdQ2Ddc x0exAlmj04QUQd8QWLB/iB5GxmEg5TENVZqPYzFV8eHAy9T/AEc8a4n3Ov6g /VwvE6lpQ4VNysXzhS8esOO8w/rlF/rypjV3B5H1Knr8T//Z ________________________________________________________________________________
Date: Feb 24, 2006
From: skyking135 <skyking135(at)mindspring.com>
Subject: Re: Mandatory Service Bulletin
Daniel Storer wrote: > Did everyone see the fuel tank SB on Vans web site? Sure would make > for a bad day at the office. > > Dan Storer > RV7A > Waiting finishing kit > > > > > Add FUN to your email - CLICK HERE! > <http://www.incredimail.com/index.asp?id=96767> No. I just checked and didn't see a thing. What are you talking about? ________________________________________________________________________________
Date: Feb 25, 2006
From: Brian Gawronski <six_rabbits(at)yahoo.com>
Subject: RE Dangerous ER fuel tanks
The two-place Grumman American AA-1 uses its full-length tubular main spar as the fuel tank. Because of this, it is placarded against spins, and has been involved in numerous spin accidents. NASA has used it as a spin research plane (with a spin-recovery chute mounted at the tail!) My advice would be to avoid spins unless the ER tanks are empty. Or wear a parachute and be prepared to use it. Brian Gawronski RV-7A Empennage #1, Rudder #2 > >However; I got an interesting thought from a > builder > >who wrote that these tanks > >were potentially dangerous. > >He said that during spin, the fuel would be sloshed > to >the outboard end of the > >fueltank thus making it difficult or impossible to > >revover from a spin. > ________________________________________________________________________________
From: JohnCClarkVA(at)cs.com
Date: Feb 25, 2006
Subject: Re: RE Dangerous ER fuel tanks
I would not characterize ER tanks as dangerous. I would suggest that the tanks, and many other factors, may adversly affect the spin characteristics of your airplane. The spin characteristics of many airplanes are less than ideal, some airplanes have spin or recovery characteristics that are not consistent from one spin to the next. Slight modifications can significantly affect spin charactistics. The problem is that most of us are ill-equipped and ill-prepared to explore those characteristics. If I wanted the tanks, I would put them on. The most likely place that I would inadvertly stall and start a spin is in the pattern. It probably does not make much difference if it takes 1/2 turn or 4 turns to recover. If I wanted protection, an AOA/stall warning device would buy the most protection (now don't pick on me about how we should be well trained pilots who whould never stall or spin - those devices are on many (most) certified airplanes (from the smallest to the largest) for a reason). Take a look at an SAIB for Piper Cherokees. I would suggest that most of the concepts apply to us, recognizing that each specific instruction may not apply to any individual RV. http://www.faa.gov/aircraft/safety/alerts/saib/media/ACE-97-02.htm Regards, John. ________________________________________________________________________________
Date: Feb 25, 2006
From: <gmcjetpilot(at)yahoo.com>
Subject: Re: Dangerous ER fuel tanks?
I think the ER tanks are very safe, and like any increase in system complication the responsibility is on the pilot for proper operation and use. As far as spins with weight at the extremities, such as full tanks in the wing tip two comments: On any given day I go fly I am 100% sure I can keep my plane from stalling and thus entering a spin. If I had fuel in ER tanks, I would not do Acro, right? (see my first paragraph.) Last, any weight further from the CG of the plane WILL make spin RECOVERY more difficult. Its like a bar bell with weight on the end. YES it may take more to get the bar-bell started to twirl like a cheerleader baton, but once you get it going, it will want to keep going, being hard to stop it spinning, so it could be possible that IF you had fuel in the ER tanks, IF you forced the plane to spin, you could compromise the ability of the aircraft to recover (ie not enough rudder to over come the spin inertia). This is called MOMENT of INERTIA. Needless to say don't spin with fuel in the ER tanks and observe Van's arco weight and CG limits and use common sense (see above paragraphs). The plane is not dangerous the pilot is. There are LOTS of planes with wing tip fuel tanks certified by the FAA, but not certified to spin. To claim that the ER tanks are dangerous is ridiculous. There are certified planes who's spin recovery modes are NIL, even with out wing tip tanks. Most light twins are not SAFE to spin nor are they approved, so they are also dangerous? Not spinning is easy if you know how to fly a plane. Planes just don't spin. In fact a RV might spin and recover fine even with the ER tank fuel, but can't say for sure, and no one else can say either, unless its flight tested; I am not going to do it and will observe the obvious LIMITATION, "Don't spin with fuel in ER tanks". To say they are dangerous with out some FACTS, is just silliness. When I do Acro, I am toast after 20-30 minutes max, so I don't think I need extra fuel to do acro. :-o hahahah. Rant and rave over :-) George --------------------------------- ________________________________________________________________________________
Date: Feb 25, 2006
From: Dave Nellis <truflite(at)yahoo.com>
Subject: Mandatory Service Bulletin
One of the catalog places ACS or Spruce has a jig for drilling these holes. Dave --- "Scott R. Shook" wrote: > > > Saw the SB, my only question would be how does one > drill the nut and install > the safety wire? To drill the nut and install the > wire that would interfere > with the threads would it not? > > Considering I am working on the wings now.I would > like to know. > > _____ > > From: owner-rv7-list-server(at)matronics.com > [mailto:owner-rv7-list-server(at)matronics.com] On > Behalf Of Daniel Storer > Sent: Friday, February 24, 2006 4:53 PM > To: rv7-list(at)matronics.com > Subject: RV7-List: Mandatory Service Bulletin > > > > > Did everyone see the fuel tank SB on Vans web site? > Sure would make for a > bad day at the office. > > > > Dan Storer > > RV7A > > Waiting finishing kit > > > > > > > > > > <http://www.incredimail.com/index.asp?id=96767> Add > FUN to your email - > CLICK HERE! > > ________________________________________________________________________________
From: "llsbiii3(at)netzero.net" <llsbiii3(at)netzero.net>
Date: Feb 26, 2006
Subject: Re: RV7-List Digest: 4 Msgs - 02/25/06
I believe the Grummans suffer from a small tail volume. When ventral and dorsal fins are added the spin charastices improve. Sherman Butler From: Brian Gawronski <six_rabbits(at)yahoo.com> Subject: RV7-List: RE Dangerous ER fuel tanks The two-place Grumman American AA-1 uses its full-length tubular main spar as the fuel tank. Because of this, it is placarded against spins, and has been involved in numerous spin accidents. NASA has used it as a spin research plane (with a spin-recovery chute mounted at the tail!) > >were potentially dangerous. > >He said that during spin, the fuel would be sloshed > to >the outboard end of the > >fueltank thus making it difficult or impossible to > >revover from a spin. > I believe the Grummans suffer from a small tail volume. When ventral and dorsal fins are added the spin charastices improve. Sherman Butler From: Brian Gawronski <A class=3Dm1 onclick=3D"top.checkNewBrowser('26?To=3Dsix_rabbits(at)yahoo.comcount=3D1140964291')" #">six_rabbits(at)yahoo.com Subject: RV7-List: RE Dangerous ER fuel tanks The two-place Grumman American AA-1 uses its full-length tubular main spar as the fuel tank. Because of this, it is placarded against spins, and has been involved in numerous spin accidents. NASA has used it as a spin research plane (with a spin-recovery chute mounted at the tail!) were potentially dangerous. He said that during spin, the fuel would be sloshed to the outboard end of the fueltank thus making it difficult or impossible to revover from a spin. ________________________________________________________________________________
Date: Feb 26, 2006
From: <gmcjetpilot(at)yahoo.com>
Subject: Re:RE Dangerous ER fuel tanks
It is because of the TINY vertical stabilizer and rudder. Also the wing blankets the tail. The fuel may have something to do with it, but that is only incidental I believe. I did not read the report on the AA-1 many years ago, but I am aware of it. George From: Brian Gawronski <six_rabbits(at)yahoo.com> Subject: RV7-List: RE Dangerous ER fuel tanks The two-place Grumman American AA-1 uses its full-length tubular main spar as the fuel tank. Because of this, it is placarded against spins, and has been involved in numerous spin accidents. NASA has used it as a spin research plane (with a spin-recovery chute mounted at the tail!) My advice would be to avoid spins unless the ER tanks are empty. Or wear a parachute and be prepared to use it. --------------------------------- ________________________________________________________________________________
From: "Curt Reimer" <cgreimer(at)mts.net>
Subject: Re: Defroster-system?
Date: Feb 26, 2006
> I've another one for you: > In addition to the cabin heat, I also need a way to send warm air to the > windshield, in other words a defrost system. > > I was thinking that maybe I could mount an "Y" coupling on the hose > supplying cabin heat and route warm air from the "Y" intersection to the > windshield, if I cut out some long slots in the area just below the > windshield. (almost like a car) > > How has other builders living in cold areas solved this? I regularly fly in cold temps with my RV-6. I have the dual muffin fan defroster setup with no hot air feed. I run the fans at anything below 10C 0C and above - canopy and windshield stay relativly clear at all times. 0C to -10C - canopy will fog up during startup and taxi but fans keep the windshield clear. Once in the air the rest of the canopy will quickly clear and stay that way until on the ground -10 to -20C - canopy and windshield will fog up during startup but usually the fans will keep a small viewing area clear. I need to rub the frost off the side windows to see adequately during taxi and takeoff. Once in the air the canopy gradually clears. -30C and below - the heating/defrost system has a hard time coping but with cruise power the windshield will become mostly clear. The side windows require constant manual clearing. This is all with one person on board as I don't carry a lot of passengers in winter. One critical thing is not to overheat yourself and start sweating before entering the cockpit. If I need to clear snow from the hangar or anything physical, I'll cool down for awhile before getting in. I usually keep the canopy cracked until the engine is running, then I open the air vents to keep the air flowing until I'm ready for takeoff. You dont get any engine heat at idle anyway. Curt RV-6 C-GACR 375 hours Winnipeg, Canada ________________________________________________________________________________
Date: Feb 27, 2006
From: "Bert Murillo" <bertrv6(at)gmail.com>
Subject: Re: Glare Shield Coating
On 2/23/06, Greg Vouga wrote: > > Hi All, > > I'm looking for recomendations for covering the top of the glare shield on > my RV-7A slider. I'm looking for something that will keep reflections on > the windscreen to a minimum. I've heard of using textured black vinyl, but > I'm leaning more towards flat black paint to keep weight down. Probably a > PPG product since it matches the primer I have and it's what I used on my > interior. Any recommendations on what worked (or didn't work) for you would > be much appreciated. > > Greg > Raleigh, NC > RV-7A Canopy > Greg: I just bought from a local fabric store, a piece of black, felt like material. Cutted to fit, and spray can of adhesive, to install.. looks nice, feels nice and no reflexion.. Some people use, black vinyl,, that is good too... Much better than paint.... Bert rv6a > > ________________________________________________________________________________
Date: Feb 27, 2006
From: Norman Younie <rv6capt(at)pacificcoast.net>
Subject: Re: Glare Shield Coating
_*Don't use black vinyl!*_ The sun will heat it up and the vinyl esters will come out of it and eventually cause your plexi glass to craze. Paint it flat back. Cloth will hold a lot of dirt and dust and make more work for you keeping it clean. Cheers Norman Bert Murillo wrote: > >On 2/23/06, Greg Vouga wrote: > > >> >>Hi All, >> >>I'm looking for recomendations for covering the top of the glare shield on >>my RV-7A slider. I'm looking for something that will keep reflections on >>the windscreen to a minimum. I've heard of using textured black vinyl, but >>I'm leaning more towards flat black paint to keep weight down. Probably a >>PPG product since it matches the primer I have and it's what I used on my >>interior. Any recommendations on what worked (or didn't work) for you would >>be much appreciated. >> >>Greg >>Raleigh, NC >>RV-7A Canopy >> >> >> > Greg: > >I just bought from a local fabric store, a piece of black, felt like >material. >Cutted to fit, and spray can of adhesive, to install.. >looks nice, feels nice and no reflexion.. > >Some people use, black vinyl,, that is good too... > >Much better than paint.... > >Bert >rv6a >_________________________________________________________________ > > >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> > > > > > > > > > ________________________________________________________________________________
From: Mslev100(at)aol.com
Date: Feb 27, 2006
Subject: hot/cool air vent & painting question
Two questions: 1. has anyone used the hot/cool air selector offered by Van's and, if so, how well does it work and where are you getting the cool air from? 2. what are people using for a stand for painting wings and /or fuselage? Thanks for any info. Mary Beth RV-7A - working on canopy for fuselage ________________________________________________________________________________
From: "Greg Vouga" <gmvouga(at)hotmail.com>
Subject: Re: Glare Shield Coating
Date: Feb 27, 2006
Bert, Have you had the felt stuff on for long? Felt seems like it would snag and or nub up from sliding stuff on the dash. I tend to put things like my headset or kneeboard on the dash at the beginning and end of the flight. Or at least I do in rental planes. Have you had any troubles like this? Greg >From: "Bert Murillo" <bertrv6(at)gmail.com> >Reply-To: rv7-list(at)matronics.com >To: rv7-list(at)matronics.com >Subject: Re: RV7-List: Glare Shield Coating >Date: Mon, 27 Feb 2006 08:35:51 -0600 > > >On 2/23/06, Greg Vouga wrote: > > > > Hi All, > > > > I'm looking for recomendations for covering the top of the glare shield >on > > my RV-7A slider. I'm looking for something that will keep reflections >on > > the windscreen to a minimum. I've heard of using textured black vinyl, >but > > I'm leaning more towards flat black paint to keep weight down. Probably >a > > PPG product since it matches the primer I have and it's what I used on >my > > interior. Any recommendations on what worked (or didn't work) for you >would > > be much appreciated. > > > > Greg > > Raleigh, NC > > RV-7A Canopy > > > Greg: > >I just bought from a local fabric store, a piece of black, felt like >material. >Cutted to fit, and spray can of adhesive, to install.. >looks nice, feels nice and no reflexion.. > >Some people use, black vinyl,, that is good too... > >Much better than paint.... > >Bert >rv6a >_________________________________________________________________ > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > ________________________________________________________________________________
From: "Don Hall" <dhall(at)donka.net>
Subject: fuel tank removal with pitot line in the way.
Date: Mar 01, 2006
This seems like it should be a common problem, so I'm curious to hear what other have done. I'm about to close up my left wing, and I'm testing just how difficult it will be to remove the tank once the wing is closed. The access holes make it possible, but it's certainly not an enjoyable task, even in the most optimum circumstance of the wing still sitting in the wing stand. Now on the left wing, the pitot line runs straight through the center of the spar, about an +-inch aft from the center bolt on every tank attach bracket. You can still get the bolt in there, but gimme a freakin' break. You can't use a socket wrench over the bolt with the pitot line in the way, so you'd be stuck using a simple wrench inside that confined space to tighten\loosen that center bolt. Since my installation is fairly standard, I'm wondering what others have done to make this easier. I'm thinking of re-running the pitot line about an inch off-center toward the top surface of the wing. That way I can still get a socket over all 3 bolts on each bracket. Comments appreciated. ****************************************** Don Hall N517DG (registered) rv7 wings http:\\donka.net\rv7project.html <http://donka.net/rv7project.html> ****************************************** ________________________________________________________________________________
From: "Franz Fux" <franz(at)lastfrontierheli.com>
Subject: Tow Bar
Date: Mar 05, 2006
Re: RV7-List: Tow BarI contacted Cleveland Tools and they did not know anything about tow bars, Franz -----Original Message----- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com]On Behalf Of Lockamy, Jack L Sent: Friday, February 17, 2006 7:34 AM To: rv7-list(at)matronics.com Subject: Re: RV7-List: Tow Bar Cleveland Tool Co. sells a tow bar made specifically for tri-gear RVs for about $50. You can order it online from their catalog. It also collapses for easy storage in the baggage compartment. I have two of them... one for the hangar and one kept in the plane. They work perfectly! Jack Lockamy RV-7A N174JL 140 hrs Camarillo, CA www.jacklockamy.com ________________________________________________________________________________
From: "tadsargent" <tadsargent(at)bellsouth.net>
Subject: Re: Tow Bar
Date: Mar 06, 2006
Re: RV7-List: Tow BarM-340-026 This is the item number from WagAero.com where I purchased mine. It works great and its $44.00. Regards, Tad ----- Original essage ----- From: Franz Fux To: rv7-list(at)matronics.com Sent: Monday, March 06, 2006 12:40 AM Subject: RE: RV7-List: Tow Bar I contacted Cleveland Tools and they did not know anything about tow bars, Franz -----Original Message----- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com]On Behalf Of Lockamy, Jack L Sent: Friday, February 17, 2006 7:34 AM To: rv7-list(at)matronics.com Subject: Re: RV7-List: Tow Bar Cleveland Tool Co. sells a tow bar made specifically for tri-gear RVs for about $50. You can order it online from their catalog. It also collapses for easy storage in the baggage compartment. I have two of them... one for the hangar and one kept in the plane. They work perfectly! Jack Lockamy RV-7A N174JL 140 hrs Camarillo, CA www.jacklockamy.com ________________________________________________________________________________
Subject: fuel tank removal with pitot line in the way.
Date: Mar 07, 2006
From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com>
Arrrgghhhh...I just seen the safefy notice....OH man I would hate to have to do this job...Not as much as I would hate to crash the plane though....And yes I did proseal my inspection plates directly to the tank...Awww crap! I know my nuts are on really tight on both my flop tubes. Bummer! At least My wings are not on yet. Frank -----Original Message----- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Steven Anderson Sent: Tuesday, March 07, 2006 7:29 AM Subject: Re: RV7-List: fuel tank removal with pitot line in the way. Dan, I was curious to ask you about the AD issued by Van's regarding the nut that holds the fuel tube in place inside the tanks. What are your plans to crack open your tanks and put a safety wire on the nut that holds the fuel tube in place. As I remember you have a flop tube but the Ad is for both types of fuel tube configurations. Thanks Steve Anderson RV 7A finishing ________________________________________________________________________________
Date: Mar 07, 2006
From: "Daniel Storer" <dstorer(at)okwifi.com>
Subject: Need a contact number
Does anyone know Ross Schlotthauer of Experimental Air, Post Falls, ID http://www.experimentalair.com/index.html , or have you done business with him? I ordered and paid for two aluminum vents for my RV7A almost a month ago, and have not been able to make contact with him. I hope nothing bad has happened. Regards, Dan Storer Finishing kit scheduled to ship 3/13...Oh boy!!! ________________________________________________________________________________
From: "Bill Schlatterer" <billschlatterer(at)sbcglobal.net>
Subject: Need a contact number
Date: Mar 07, 2006
Dan, I bought a couple of vents from him about a year ago and it seems like it took a while but they came with no problem. The vents are the best of the bunch. Keep checking. Bill S 7a wiring _____ From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Daniel Storer Sent: Tuesday, March 07, 2006 7:23 PM Subject: RV7-List: Need a contact number Does anyone know Ross Schlotthauer of Experimental Air, Post Falls, ID http://www.experimentalair.com/index.html , or have you done business with him? I ordered and paid for two aluminum vents for my RV7A almost a month ago, and have not been able to make contact with him. I hope nothing bad has happened. Regards, Dan Storer Finishing kit scheduled to ship 3/13...Oh boy!!! <http://www.incredimail.com/index.asp?id=96767> Add FUN to your email - CLICK HERE! ________________________________________________________________________________
From: "Greg Blakey" <gblakey(at)vic.australis.com.au>
Subject: Re: Need a contact number
Date: Mar 09, 2006
Hi Daniel, Yes I purchased two vents, and a blank throttle bracket of him last year and like you I waited some three months prior to receiving the items. They did arrive however and the only reassurance I can offer you is that if you purchased it through the online payment system, you still have an option through them. I suggest however that you will eventually get them. Regards, Greg Blakey (RV7-A finishing) ----- Original Message ----- From: Daniel Storer To: rv7-list(at)matronics.com Sent: Wednesday, March 08, 2006 12:22 PM Subject: [S] RV7-List: Need a contact number Does anyone know Ross Schlotthauer of Experimental Air, Post Falls, ID http://www.experimentalair.com/index.html , or have you done business with him? I ordered and paid for two aluminum vents for my RV7A almost a month ago, and have not been able to make contact with him. I hope nothing bad has happened. Regards, Dan Storer Finishing kit scheduled to ship 3/13...Oh boy!!! ________________________________________________________________________________
From: "Don Hall" <dhall(at)donka.net>
Subject: fuel tank removal with pitot line in the way.
Date: Mar 08, 2006
Mike built both a -6A and -8: On average, I think that comes out as two -7's. :> Thanks for the advice. Don >>From: "Dan Checkoway" <dan(at)rvproject.com> >>Reply-To: rv7-list(at)matronics.com >>To: >>Subject: Re: RV7-List: fuel tank removal with pitot line in the way. >>Date: Mon, 6 Mar 2006 23:12:25 -0800 >> >> >>And take RV-8 builders' advice with a huge grain of salt...their wing >>root is more accommodating. >> ________________________________________________________________________________
Date: Mar 10, 2006
From: Charlie England <ceengland(at)bellsouth.net>
Subject: sorted/searchable parts list for the -7?
Hi guys, I have a vague memory of someone offering a parts list in an orderly format (excel?) but all I can find in the archives back through 2000 is mention of one for an -8. Has anyone loaded one for the -7 into a searchable/sortable list? Thanks, Charlie (fuselage inventory commencing) ________________________________________________________________________________
From: <tadsargent(at)bellsouth.net>
Subject: Re: sorted/searchable parts list for the -7?
Date: Mar 11, 2006
Charlie try either the Vans website or Doug Reeves Vansairforce.net Tad > > From: Charlie England <ceengland(at)bellsouth.net> > Date: 2006/03/10 Fri PM 10:48:38 EST > To: RV list , > "rv7-list(at)matronics.com" > Subject: RV7-List: sorted/searchable parts list for the -7? > > > Hi guys, > > I have a vague memory of someone offering a parts list in an orderly > format (excel?) but all I can find in the archives back through 2000 is > mention of one for an -8. > > Has anyone loaded one for the -7 into a searchable/sortable list? > > Thanks, > > Charlie > (fuselage inventory commencing) > > > > > > > > > > > > > > ________________________________________________________________________________
From: "Scott R. Shook" <sshook(at)cox.net>
Subject: Question - Countersinking Wing Spar
Date: Mar 11, 2006
I have come to the point where its time to CS the main spar and the #30 Countersink that is recommended by the plans seems to run out of blade before it makes the CS hole deep enough for the #8 screw. My test piece that I am using is dimpled correctly. I have the 3-blade CS set from Cleaveland. PS) I already have made myself a pilot out of a scrap 1/8 aluminum stock. That part works great Any help would be appreciated. Scott N696JS - Wings ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Question - Countersinking Wing Spar
Date: Mar 11, 2006
Question - Countersinking Wing SparFollow the instructions. Rivet the nutplates first they will serve to center the pilot. When I built mine I didn't trust that. I could have. I wasted all sorts of time using a backup strip with a pilot centering hole. Worked fine but took too long. Could have done it in less than half the time -- by (a) following the plans, and (b) using a ball bearing microstop cage rather than the cheap bushing version that came with my Avery kit (I upgraded to a ball bearing cage from Avery eventually). )_( Dan RV-7 N714D (833 hours) http://www.rvproject.com ----- Original Message ----- From: Scott R. Shook To: rv7-list(at)matronics.com Sent: Saturday, March 11, 2006 7:14 AM Subject: RV7-List: Question - Countersinking Wing Spar I have come to the point where its time to CS the main spar and the #30 Countersink that is recommended by the plans seems to run out of blade before it makes the CS hole deep enough for the #8 screw. My test piece that I am using is dimpled correctly. I have the 3-blade CS set from Cleaveland. PS) I already have made myself a pilot out of a scrap 1/8 aluminum stock. That part works great Any help would be appreciated. Scott N696JS - Wings ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Question - Countersinking Wing Spar
Date: Mar 11, 2006
Question - Countersinking Wing SparOh, also, get yourself a c-sink cutter with a larger diameter. Sorry, I misread your question at first. A larger diam cutter will fix the problem. )_( Dan ----- Original Message ----- From: Dan Checkoway To: rv7-list(at)matronics.com Sent: Saturday, March 11, 2006 7:49 AM Subject: Re: RV7-List: Question - Countersinking Wing Spar Follow the instructions. Rivet the nutplates first they will serve to center the pilot. When I built mine I didn't trust that. I could have. I wasted all sorts of time using a backup strip with a pilot centering hole. Worked fine but took too long. Could have done it in less than half the time -- by (a) following the plans, and (b) using a ball bearing microstop cage rather than the cheap bushing version that came with my Avery kit (I upgraded to a ball bearing cage from Avery eventually). )_( Dan RV-7 N714D (833 hours) http://www.rvproject.com ----- Original Message ----- From: Scott R. Shook To: rv7-list(at)matronics.com Sent: Saturday, March 11, 2006 7:14 AM Subject: RV7-List: Question - Countersinking Wing Spar I have come to the point where its time to CS the main spar and the #30 Countersink that is recommended by the plans seems to run out of blade before it makes the CS hole deep enough for the #8 screw. My test piece that I am using is dimpled correctly. I have the 3-blade CS set from Cleaveland. PS) I already have made myself a pilot out of a scrap 1/8 aluminum stock. That part works great Any help would be appreciated. Scott N696JS - Wings ________________________________________________________________________________
From: "William Near" <bnjn(at)tampabay.rr.com>
Subject: Re: sorted/searchable parts list for the -7?
Date: Mar 11, 2006
I have an annoying habit of not deleting any e-mails I think there is the vaguest possibility of me needing. One of those is the parts list. Hope it helps. http://groups.yahoo.com/group/RV7A/files/rv7partslist.xls ----- Original Message ----- From: "Charlie England" <ceengland(at)bellsouth.net> Sent: Friday, March 10, 2006 10:48 PM Subject: RV7-List: sorted/searchable parts list for the -7? > > Hi guys, > > I have a vague memory of someone offering a parts list in an orderly > format (excel?) but all I can find in the archives back through 2000 is > mention of one for an -8. > > Has anyone loaded one for the -7 into a searchable/sortable list? > > Thanks, > > Charlie > (fuselage inventory commencing) > > > http://www.matronics.com/Navigator?RV7-List > > > ________________________________________________________________________________
From: "Scott R. Shook" <sshook(at)cox.net>
Subject: Question - Countersinking Wing Spar
Date: Mar 11, 2006
I have a 3/8 #40 pilot, 3/8 #30 pilot, a 7/16 #27 pilot and a 7/16 #19 pilot. I moved up to the 7/16 #27 pilot but did not try it with the nutplate installed. I just enlarged my homemade "tool" a bit to accommodate the pilot. Scott N696JS - Wings _____ From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Dan Checkoway Sent: Saturday, March 11, 2006 8:50 AM Subject: Re: RV7-List: Question - Countersinking Wing Spar Oh, also, get yourself a c-sink cutter with a larger diameter. Sorry, I misread your question at first. A larger diam cutter will fix the problem. )_( Dan ----- Original Message ----- From: Dan Checkoway <mailto:dan(at)rvproject.com> Sent: Saturday, March 11, 2006 7:49 AM Subject: Re: RV7-List: Question - Countersinking Wing Spar Follow the instructions. Rivet the nutplates first they will serve to center the pilot. When I built mine I didn't trust that. I could have. I wasted all sorts of time using a backup strip with a pilot centering hole. Worked fine but took too long. Could have done it in less than half the time -- by (a) following the plans, and (b) using a ball bearing microstop cage rather than the cheap bushing version that came with my Avery kit (I upgraded to a ball bearing cage from Avery eventually). )_( Dan RV-7 N714D (833 hours) http://www.rvproject.com ----- Original Message ----- From: Scott R. Shook <mailto:sshook(at)cox.net> Sent: Saturday, March 11, 2006 7:14 AM Subject: RV7-List: Question - Countersinking Wing Spar I have come to the point where its time to CS the main spar and the #30 Countersink that is recommended by the plans seems to run out of blade before it makes the CS hole deep enough for the #8 screw. My test piece that I am using is dimpled correctly. I have the 3-blade CS set from Cleaveland. PS) I already have made myself a pilot out of a scrap 1/8 aluminum stock. That part works great Any help would be appreciated. Scott N696JS - Wings ________________________________________________________________________________
From: "Scott R. Shook" <sshook(at)cox.net>
Subject: Question - Countersinking Wing Spar
Date: Mar 12, 2006
Thanks for the follow-up Dan. Worked perfect!! I rechecked my test dimple and the skin was slightly off. I was able to complete both spars' countersinks yesterday. _____ From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Dan Checkoway Sent: Saturday, March 11, 2006 8:49 AM Subject: Re: RV7-List: Question - Countersinking Wing Spar Follow the instructions. Rivet the nutplates first they will serve to center the pilot. When I built mine I didn't trust that. I could have. I wasted all sorts of time using a backup strip with a pilot centering hole. Worked fine but took too long. Could have done it in less than half the time -- by (a) following the plans, and (b) using a ball bearing microstop cage rather than the cheap bushing version that came with my Avery kit (I upgraded to a ball bearing cage from Avery eventually). )_( Dan RV-7 N714D (833 hours) http://www.rvproject.com ----- Original Message ----- From: Scott R. Shook <mailto:sshook(at)cox.net> Sent: Saturday, March 11, 2006 7:14 AM Subject: RV7-List: Question - Countersinking Wing Spar I have come to the point where its time to CS the main spar and the #30 Countersink that is recommended by the plans seems to run out of blade before it makes the CS hole deep enough for the #8 screw. My test piece that I am using is dimpled correctly. I have the 3-blade CS set from Cleaveland. PS) I already have made myself a pilot out of a scrap 1/8 aluminum stock. That part works great Any help would be appreciated. Scott N696JS - Wings ________________________________________________________________________________
Date: Mar 15, 2006
From: "Daniel Storer" <dstorer(at)okwifi.com>
Subject: Re: Need a contact number
Finally got my vents today after using PayPal for assistance. They're great quality vents and well worth the price, my opinion, and I would recommend them. BUT, customer service is a big issue with me, so I give Experiential Air low makes in this area. Dan S. P.S. Call Vans today and I could hear them in the background making the crate for my finishing kit ....its going to be a great spring! -------Original Message------- From: Greg Blakey Date: 03/08/06 15:34:27 Subject: Re: [S] RV7-List: Need a contact number Hi Daniel, Yes I purchased two vents, and a blank throttle bracket of him last year and like you I waited some three months prior to receiving the items. They did arrive however and the only reassurance I can offer you is that if you purchased it through the online payment system, you still have an option through them. I suggest however that you will eventually get them. Regards, Greg Blakey (RV7-A finishing) ----- Original Message ----- From: Daniel Storer Sent: Wednesday, March 08, 2006 12:22 PM Subject: [S] RV7-List: Need a contact number Does anyone know Ross Schlotthauer of Experimental Air, Post Falls, ID http://www.experimentalair.com/index.html , or have you done business with him? I ordered and paid for two aluminum vents for my RV7A almost a month ago, and have not been able to make contact with him. I hope nothing bad has happened. Regards, Dan Storer Finishing kit scheduled to ship 3/13...Oh boy!!! ________________________________________________________________________________
From: "Scott R. Shook" <sshook(at)cox.net>
Subject: What brand Epoxy
Date: Mar 16, 2006
I am getting together an order from spruce and I figured I would pick up an epoxy/hardener kit from them while I was ordering. Would the West System epoxy kit be OK for blending and finishing my fiberglass tips, etc.? Thanks, Scott ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: What brand Epoxy
Date: Mar 16, 2006
What brand EpoxyYeah, it's perfect. And easy. Get the West System pumps as well (like 10 bucks), which make it trivial to ratio out the right amount. )_( Dan ----- Original Message ----- From: Scott R. Shook To: rv7-list(at)matronics.com Sent: Thursday, March 16, 2006 9:07 AM Subject: RV7-List: What brand Epoxy I am getting together an order from spruce and I figured I would pick up an epoxy/hardener kit from them while I was ordering. Would the West System epoxy kit be OK for blending and finishing my fiberglass tips, etc.? Thanks, Scott ________________________________________________________________________________
From: "Ken Howell" <cfi1513840(at)comcast.net>
Subject: Fuel Return Lines
Date: Mar 16, 2006
I plan on plumbing =BC inch fuel return lines into my tanks and would like some advice on running the lines, in particular the best place to exit the tanks. I know there was some discussion on this subject recently, but can=92t remember if it addressed the location of vent lines or return lines. Any advice will be appreciated. Ken Howell Glenwood Maryland RV7 Wings ________________________________________________________________________________
From: "Frank Stringham" <fstringham(at)hotmail.com>
Subject: Fuel Return Lines
Date: Mar 16, 2006
Ken I just ran my return lines a few weeks ago. I ran the 1/4 inch tubing from the mid high point of the outboard tank rib baffle. It was attached to a 90 degree fitting that I prosealed and traveled aft where a 90 degree bend was made. It then traveled in board through 1/4 inch bushings placed in the holes through the z brackets. Another 90 degree bend was made to travel back to a fitting that exsited the fuse. I know some have run there line directly from the fuse into the tank making sure that the line travels into the second bay of the tank. I really don't know the science as to which is best. Mine, that will enter at the highest point of the tank where fuel will hardly ever be or the ones that will enter in board where there will usually always be fuel. I would check with the engine / fuel injection folks to get their suggestions. I did mine per Robbie Attaway's advice. He will be the individual that builds my ECi engine. Frank @ SGU and SLC >From: "Ken Howell" <cfi1513840(at)comcast.net> >Reply-To: rv7-list(at)matronics.com >To: >Subject: RV7-List: Fuel Return Lines >Date: Thu, 16 Mar 2006 17:07:20 -0500 > >I plan on plumbing inch fuel return lines into my tanks and would like >some advice on running the lines, in particular the best place to exit the >tanks. I know there was some discussion on this subject recently, but cant >remember if it addressed the location of vent lines or return lines. Any >advice will be appreciated. > > >Ken Howell > >Glenwood Maryland > >RV7 Wings > ________________________________________________________________________________
From: "Frank Stringham" <fstringham(at)hotmail.com>
Subject: Fuel Return Lines
Date: Mar 16, 2006
Ken I just ran my return lines a few weeks ago. I ran the 1/4 inch tubing from the mid high point of the outboard tank rib baffle. It was attached to a 90 degree fitting that I prosealed and traveled aft where a 90 degree bend was made. It then traveled in board through 1/4 inch bushings placed in the holes through the z brackets. Another 90 degree bend was made to travel back to a fitting that exsited the fuse. I know some have run there line directly from the fuse into the tank making sure that the line travels into the second bay of the tank. I really don't know the science as to which is best. Mine, that will enter at the highest point of the tank where fuel will hardly ever be or the ones that will enter in board where there will usually always be fuel. I would check with the engine / fuel injection folks to get their suggestions. I did mine per Robbie Attaway's advice. He will be the individual that builds my ECi engine. Frank @ SGU and SLC >From: "Ken Howell" <cfi1513840(at)comcast.net> >Reply-To: rv7-list(at)matronics.com >To: >Subject: RV7-List: Fuel Return Lines >Date: Thu, 16 Mar 2006 17:07:20 -0500 > >I plan on plumbing inch fuel return lines into my tanks and would like >some advice on running the lines, in particular the best place to exit the >tanks. I know there was some discussion on this subject recently, but cant >remember if it addressed the location of vent lines or return lines. Any >advice will be appreciated. > > >Ken Howell > >Glenwood Maryland > >RV7 Wings > ________________________________________________________________________________
Date: Mar 17, 2006
From: "Rob Prior (rv7)" <rv7(at)b4.ca>
Subject: Dead Stick Aerobatics - Sort of RV related
On 3:42:14 2006-03-17 "Dana Overall" wrote: > Bill, just a side. I watched Hoover perform deadstick at the Dayton > Airshow one year when he performed the following... For fans of energy-management-aerobatics, look for an act by Kent Peach at your local airshows. Kent flies an Interstate Cadet, which is a high-wing, two-place, side-by-side airplane somewhat like a Fleet Canuck. He starts off high, shuts the engine off, and performs loops, rolls, spins, down to ground level, does a "high-speed" pass, pulls up into a 180, and lands on the closest runway or taxiway. Then he rolls up towards the crowd where his assistant is standing with his hand up, and rolls the airplane right up to the assistant, placing the spinner in his hand. The claim is that it's done without using the brakes, but who knows really. The two best crowd-approach manouevers i've seen so far are Bob Granley's (he turns the harvard tail-first to the crowd, and backs it up to the fence, while looking over his shoulder like he's backing up a car) and Delmar Benjamin's (he does a pirouette in front of the crowd, when the side of the Gee-bee with the door gets out of sight, he unlatches it and positions himself in the doorway, then when it comes around again he pops out and bows to the crowd as the plane stops turning. -Rob ________________________________________________________________________________
From: "Ken Howell" <cfi1513840(at)comcast.net>
Subject: Fuel Return Lines
Date: Mar 18, 2006
Frank, Thanks for the info. I'm also thinking about bringing them straight out slightly aft of the vent line. I'm trying to find out the best place to exit the end rib so it doesn't interfere with anything in the wing root. Ken -----Original Message----- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Frank Stringham Sent: Thursday, March 16, 2006 11:13 PM Subject: RE: RV7-List: Fuel Return Lines Ken I just ran my return lines a few weeks ago. I ran the 1/4 inch tubing from the mid high point of the outboard tank rib baffle. It was attached to a 90 degree fitting that I prosealed and traveled aft where a 90 degree bend was made. It then traveled in board through 1/4 inch bushings placed in the holes through the z brackets. Another 90 degree bend was made to travel back to a fitting that exsited the fuse. I know some have run there line directly from the fuse into the tank making sure that the line travels into the second bay of the tank. I really don't know the science as to which is best. Mine, that will enter at the highest point of the tank where fuel will hardly ever be or the ones that will enter in board where there will usually always be fuel. I would check with the engine / fuel injection folks to get their suggestions. I did mine per Robbie Attaway's advice. He will be the individual that builds my ECi engine. Frank @ SGU and SLC >From: "Ken Howell" <cfi1513840(at)comcast.net> >Reply-To: rv7-list(at)matronics.com >To: >Subject: RV7-List: Fuel Return Lines >Date: Thu, 16 Mar 2006 17:07:20 -0500 > >I plan on plumbing inch fuel return lines into my tanks and would like >some advice on running the lines, in particular the best place to exit the >tanks. I know there was some discussion on this subject recently, but cant >remember if it addressed the location of vent lines or return lines. Any >advice will be appreciated. > > >Ken Howell > >Glenwood Maryland > >RV7 Wings > ________________________________________________________________________________
Date: Mar 25, 2006
From: Cory Emberson <bootless(at)earthlink.net>
Subject: Feedback Request (Alternative Engines) Kitplanes Magazine
Hello all, I would like to hear from you if you're a builder who has successfully installed and flown an alternative engine in your plane. I'm compiling a builder's roundup for Kitplanes magazine, and am looking for an installation that's flown for a minimum of 300 hours, and is currently flying. For the builders that we profile, the magazine will also be able to pay you $100 for the write-up. I'll be at Sun 'n Fun until late morning on Friday (April 7), so if you fly in, I'd be happy to take the photos there. If not, we would also need at least 2-3 good photos, including a close-up of the engine and an overall shot of the aircraft. Additional photos would be great, and all photos will be returned. If you have digital photos, it is very important that they be high-resolution, at least 300 dpi. I have a list of specific areas to address if you'd like to participate, but we can handle that off-line. Please feel free to contact me off-line at: bootless (at) earthlink (dot) net (my despammed email address). Thank you so much! best, Cory Emberson Contributing Editor Kitplanes Magazine ________________________________________________________________________________
Subject: RV9 Construction Manual
Date: Mar 29, 2006
From: "Streiker, Stephen D." <steve(at)streiker.com>
Good Morning I have an RV-9A Constuction Manual (perfect shape). I am planning to build an RV7 so I'll need to get one of those. I'd either trade or sell this 9A manual. Steve Stephen D. Streiker stephen.streiker(at)bt.infonet.com Mobile: 323 252 0277 Personal email: steve(at)streiker.com ________________________________________________________________________________
Subject: RV9 Construction Manual
Date: Mar 29, 2006
From: "Streiker, Stephen D." <steve(at)streiker.com>
Good Morning I have an RV-9A Constuction Manual (perfect shape). I am planning to build an RV7 so I'll need to get one of those. I'd either trade or sell this 9A manual. Steve Stephen D. Streiker stephen.streiker(at)bt.infonet.com Mobile: 323 252 0277 Personal email: steve(at)streiker.com ________________________________________________________________________________
Date: Apr 01, 2006
From: Matt Dralle <dralle(at)matronics.com>
Subject: Matronics Email List Wiki!
Dear Listers, I have added a new feature to the Email List Forums at Matronics called a Wiki. What's "Wiki" you ask? A Wiki is a website. You go to it and browse just like you would any other web site. The difference is, you can change it. You can put anything you want on this web site without having to be a web designer or even being the owner. You can write a new page just like writing an email message on the BBS. You don't need to send it off to anyone to install on the site. It is kind of like a Blog (weblog) in which anyone can post. Here is a great page on where the term Wiki came from and what it means in the context of a website: http://en.wikipedia.org/wiki/Wiki So on to the new Matronics Email List Wiki... I've created this site for anyone from any of the Email Lists to use. I envision that there are a great many things that can be added to this new Wiki since there are always new and interesting tidbits of useful information traversing the Lists. Off the main Matronics Email List Wiki page, you will find a link called "Community Portal". Here you will find more links to stubs for all the various Lists found at Matronics (and a few other links). Brian Lloyd and others from the Yak-List have already begun adding content in a number of areas. Bob Nuckolls of AeroElectric fame has added a great article on "Ageing Aircraft". I have discussed the new Matronics Email List Wiki with Tedd McHenry and Dwight Frye of the RV Wiki Site and they have decided to merge their site over onto the new Matronics Wiki server giving everyone a single source for information on RV building and flying! This migration will begin today and you should be able to find all of the content currently found at www.rvwiki.org moved over to the Matronics Wiki within a few days. To make edits to the Matronics Wiki, you will need to have a login account on the Matronics Wiki and I have disabled anonymous edits. This protects the Wiki site from automated spam engines and other nuisances that could compromise the data at the site. Signing up for an account is fast and easy and begins by clicking on the "create an account or log in" link in the upper right hand corner of any page. Note that you do not have to have a login or be logged in to view any of the content. The Matronics Email List Wiki is YOUR Wiki! It is only as useful as the content found within. The concept of the Wiki is that the people the use it and update it. If you've got an interesting procedure for doing something, MAKE A WIKI PAGE ON IT! You can even upload pictures. Saw something interesting at a flyin? MAKE A WIKI PAGE ON IT! Don't be shy, this is YOUR site to share information with others with similar interests. Here is a users guide on using the Wiki implemented at Matronics: http://meta.wikimedia.org/wiki/Help:Contents This gives a lot of great information on how to get started editing pages. And finally, here is the URL for the Matronics Email List Wiki: http://wiki.matronics.com Brian Lloyd has written an excellent introduction to Wikis on the front page. I encourage you to read it over, then drill into the "Community Portal" and HAVE FUN!! Best regards, Matt Dralle Matronics Email List Administrator ________________________________________________________________________________
From: "D,C,Jones" <cliffjones(at)look.ca>
Date: Apr 05, 2006
Subject: TruTrak ADI
I'm at a point where I'm assembling a list of instruments that I will need and/or like. I'm looking at the TruTrak ADI Basic. Could anyone with information, positive or negative on its use and operation, please email me? Thanks. Cliff RV9A fuse cliffjones(at)look.ca ________________________________________________________________________________
Date: Apr 05, 2006
From: Norman Younie <rv6capt(at)pacificcoast.net>
Subject: Re: TruTrak ADI
The ADI works great. If you are not in a big hurry for I would wait a bit before ordering it. The new version coming out will have AOA in it. ________________________________________________________________________________
From: "sjevans" <sjevans(at)cox.net>
Subject: TruTrak ADI
Date: Apr 05, 2006
Norman, I've heard bits & pieces about the TruTrak AOA that's "coming". I can't seem to locate any info about it on their website. What is the source of this info? I've ordered only the servos for my TruTrak AP...reasons being that I needed to install the servos now, but could wait on the control unit and if something better comes along as far as the control unit. If the info is right about the AOA, then my "hunch" may have paid-off. Sam -----Original Message----- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Norman Younie Sent: Wednesday, April 05, 2006 2:27 PM Subject: Re: RV7-List: TruTrak ADI The ADI works great. If you are not in a big hurry for I would wait a bit before ordering it. The new version coming out will have AOA in it. ________________________________________________________________________________
From: "Bob Collins" <bcollinsrv7a(at)comcast.net>
Subject: TruTrak ADI
Date: Apr 05, 2006
I think the RV Builder's Hotline was the source of that information, relayed from Stein at Steinair during a meeting of the Minnesota Wing of Van's Airforce on March 11 (cpy of issue here http://home.comcast.net/~rvnewsletter/archives/03112006.htm). I saw the flyers, they wwere Tru Trak ads...like you see in the magazine and we were told the next round of advertising will hve those ads in there. Bob Collins St. Paul, Minn. > -----Original Message----- > From: owner-rv7-list-server(at)matronics.com > [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of sjevans > Sent: Wednesday, April 05, 2006 4:41 PM > To: rv7-list(at)matronics.com > Subject: RE: RV7-List: TruTrak ADI > > > > Norman, > I've heard bits & pieces about the TruTrak AOA that's > "coming". I can't seem to locate any info about it on their > website. What is the source of this info? I've ordered only > the servos for my TruTrak AP...reasons being that I needed to > install the servos now, but could wait on the control unit > and if something better comes along as far as the control > unit. If the info is right about the AOA, then my "hunch" > may have paid-off. Sam > > -----Original Message----- > From: owner-rv7-list-server(at)matronics.com > [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of > Norman Younie > Sent: Wednesday, April 05, 2006 2:27 PM > To: rv7-list(at)matronics.com > Subject: Re: RV7-List: TruTrak ADI > > > > The ADI works great. If you are not in a big hurry for I would wait a > bit before ordering it. The new version coming out will have > AOA in it. > > > > > > > > > > > > > > > > > > > > > > > > > > > ________________________________________________________________________________
From: "William Womack" <womack2005(at)hotmail.com>
Subject: TruTrak ADI
Date: Apr 06, 2006
You could call Dick Martin. He does the TruTrack testing in his RV-8 in Green Bay. I know he was/is at SnF but may be back now? I have his number if you are interested. Will Womack >From: "Bob Collins" <bcollinsrv7a(at)comcast.net> >Reply-To: rv7-list(at)matronics.com >To: >Subject: RE: RV7-List: TruTrak ADI >Date: Wed, 5 Apr 2006 22:05:19 -0500 > > >I think the RV Builder's Hotline was the source of that information, >relayed >from Stein at Steinair during a meeting of the Minnesota Wing of Van's >Airforce on March 11 (cpy of issue here >http://home.comcast.net/~rvnewsletter/archives/03112006.htm). I saw the >flyers, they wwere Tru Trak ads...like you see in the magazine and we were >told the next round of advertising will hve those ads in there. > >Bob Collins >St. Paul, Minn. > > > -----Original Message----- > > From: owner-rv7-list-server(at)matronics.com > > [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of sjevans > > Sent: Wednesday, April 05, 2006 4:41 PM > > To: rv7-list(at)matronics.com > > Subject: RE: RV7-List: TruTrak ADI > > > > > > > > Norman, > > I've heard bits & pieces about the TruTrak AOA that's > > "coming". I can't seem to locate any info about it on their > > website. What is the source of this info? I've ordered only > > the servos for my TruTrak AP...reasons being that I needed to > > install the servos now, but could wait on the control unit > > and if something better comes along as far as the control > > unit. If the info is right about the AOA, then my "hunch" > > may have paid-off. Sam > > > > -----Original Message----- > > From: owner-rv7-list-server(at)matronics.com > > [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of > > Norman Younie > > Sent: Wednesday, April 05, 2006 2:27 PM > > To: rv7-list(at)matronics.com > > Subject: Re: RV7-List: TruTrak ADI > > > > > > > > The ADI works great. If you are not in a big hurry for I would wait a > > bit before ordering it. The new version coming out will have > > AOA in it. > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > ________________________________________________________________________________
Subject: Firewall penetrations
From: "Jekyll" <rcitjh(at)aol.com>
Date: Apr 10, 2006
Looking for some insights on installing a vertical sump IO-360 on a 7A. I ordered a TMX-IO-360 and have my FWF kit. Vans had me get the O-360 FWF with several adjustments. I installed my boost pump and filter per the Vans drawing but stopped short of plumbing the feed line from the pump to the firewall because I couldn't determine where to penetrate. The Vans drawing are for horizontal sump IOs. My first question was whether the gascolator was used with the IO installation. A search of old threads indicates it is optional but recommended. So I guess I'll be adding that. Does the Vans gascolator work with the IO engines? The next question is where do I penetrate the FW? The IO FWF shows the penetration more to the center than does the O-360 drawing (lower right corner at the gascolator). I'm sure many builders have crossed this bridge already so I would appreciate some hints. I'm thinking the gascolator and FW penetration should be per the O-360 drawing, is that right? Any other penetration peculiarities I should expect? Jekyll Read this topic online here: http://forums.matronics.com/viewtopic.php?p=27419#27419 ________________________________________________________________________________
From: "Don Hall" <dhall(at)donka.net>
Subject: tool recommendations?
Date: Apr 18, 2006
I want to buy a reasonably priced digital protractor\inclinometer and a decent torque wrench that can handle inch-pounds. My current wratcheting torque wrench is perhaps of questionable quality or at the very least it is not idiot proof. It is designed to torque as low as 25 in-lbs, but it let me strip the heck out of a few bolts on the wings. Don't trust the thing now. Any recommendations? Thanks! ****************************************** Don Hall N517DG (registered) rv7 fuselage http:\\donka.net\rv7project.html ****************************************** ________________________________________________________________________________
From: "Paul K" <greif8(at)sbcglobal.net>
Subject: Re: tool recommendations?
Date: Apr 18, 2006
Try Snap On for the torque wrench. I have the dial model works great. Paul ----- Original Message ----- From: "Don Hall" <dhall(at)donka.net> Sent: Tuesday, April 18, 2006 4:19 PM Subject: RV7-List: tool recommendations? > > > I want to buy a reasonably priced digital protractor\inclinometer and a > decent torque wrench that can handle inch-pounds. > > My current wratcheting torque wrench is perhaps of questionable quality or > at the very least it is not idiot proof. It is designed to torque as low > as > 25 in-lbs, but it let me strip the heck out of a few bolts on the wings. > Don't trust the thing now. > > Any recommendations? > > Thanks! > > ****************************************** > Don Hall > N517DG (registered) > rv7 fuselage > http:\\donka.net\rv7project.html > ****************************************** > > > ________________________________________________________________________________
From: <wlull(at)cox.net>
Subject: Re: tool recommendations?
Date: Apr 19, 2006
Don, I bought one from Sears (torque wrench) and then had it calibrated to insure it was accurate. I had my Aircraft Maint shop send it in as they have theirs calibrated every year. If they don't pass calibration they are junk. Sounds like yours may be. Bill RV-7a Fuselage about to tip it. > > From: "Don Hall" <dhall(at)donka.net> > Date: 2006/04/18 Tue PM 05:19:21 EDT > To: > Subject: RV7-List: tool recommendations? > > > > I want to buy a reasonably priced digital protractor\inclinometer and a > decent torque wrench that can handle inch-pounds. > > My current wratcheting torque wrench is perhaps of questionable quality or > at the very least it is not idiot proof. It is designed to torque as low as > 25 in-lbs, but it let me strip the heck out of a few bolts on the wings. > Don't trust the thing now. > > Any recommendations? > > Thanks! > > ****************************************** > Don Hall > N517DG (registered) > rv7 fuselage > http:\\donka.net\rv7project.html > ****************************************** > > > > > > > > > > > > > > ________________________________________________________________________________
Subject: Tail light
Date: Apr 28, 2006
From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com>
Hi guys, Just finishing up the details on the RV7a and wondered what methods you all used to fix the nut in the fiberglass rudder bottom to hold the tail/strobe light on. These are pretty small...like #4 screws (that look too short) is that correct? Thanks frank ________________________________________________________________________________
Date: Apr 28, 2006
From: Phil Birkelbach <phil(at)petrasoft.net>
Subject: Re: Tail light
Before I cut the hole, I poured some epoxy resin in there to make the back about 1/2" thick. Then simply cut the hole and drilled and tapped for the screws. I'm pretty sure that I got some longer screws too. I don't know what size but #4 sounds about right. Godspeed, Phil Birkelbach - Houston Texas RV-7 N727WB http://www.myrv7.com Hinde, Frank George (Corvallis) wrote: > > Hi guys, > >Just finishing up the details on the RV7a and wondered what methods you >all used to fix the nut in the fiberglass rudder bottom to hold the >tail/strobe light on. > >These are pretty small...like #4 screws (that look too short) is that >correct? > >Thanks > >frank > > > > > > > > > ________________________________________________________________________________
From: "B Tomm" <fvalarm(at)rapidnet.net>
Subject: Tail light
Date: Apr 28, 2006
Why not just glue the nuts to the inside of the fairing? Bevan -----Original Message----- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Phil Birkelbach Sent: Friday, April 28, 2006 12:42 PM Subject: Re: RV7-List: Tail light Before I cut the hole, I poured some epoxy resin in there to make the back about 1/2" thick. Then simply cut the hole and drilled and tapped for the screws. I'm pretty sure that I got some longer screws too. I don't know what size but #4 sounds about right. Godspeed, Phil Birkelbach - Houston Texas RV-7 N727WB http://www.myrv7.com Hinde, Frank George (Corvallis) wrote: >--> > > Hi guys, > >Just finishing up the details on the RV7a and wondered what methods you >all used to fix the nut in the fiberglass rudder bottom to hold the >tail/strobe light on. > >These are pretty small...like #4 screws (that look too short) is that >correct? > >Thanks > >frank > > > > > > > > > ________________________________________________________________________________
From: "William Near" <bnjn(at)tampabay.rr.com>
Subject: Re: Tail light
Date: Apr 28, 2006
I actually saw this solution mentioned in the RVator but I don't remember when. The solution they recommend is to drill out the hole for the light. I think it is 1-1/8". Then insert the light with it's mounting bracket and drill the hole above and below. Mix up a thick mixture of epoxy and cotton flox. I use the West System so I use their micro-filler. I don't remember the actual product number. I then put in a glop of the mixture behind each of the small holes inside the rudder and let it harden overnight. The next day (or next work session) drill through the holes you previously drilled, insert the light and screw the small screws into the cured "glop". It fits very snug and is the easiest way to do it. I tried to epoxy those little nuts in the rudder bottom but they always stuck well to my finger and not to the fiberglass. Also, the inside of my rudder bottom had some pieces of fiberglass that had not bonded so it was like a thick hard shelf I couldn't cut through. Hope this helps. In my experience, it is the easiest way to do it. E-mail back if I didn't explain it well. Bill Near ----- Original Message ----- From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com> Sent: Friday, April 28, 2006 1:27 PM Subject: RV7-List: Tail light > > > Hi guys, > > Just finishing up the details on the RV7a and wondered what methods you > all used to fix the nut in the fiberglass rudder bottom to hold the > tail/strobe light on. > > These are pretty small...like #4 screws (that look too short) is that > correct? > > Thanks > > frank > > > ________________________________________________________________________________
From: SMITHBKN(at)aol.com
Date: Apr 28, 2006
Subject: Firewall Fuel Line Penetration
Group, I'm looking at drawing OP-32 and trying to figure out if the firewall doubler used in conjunction with AN833-6D fuel line elbow fitting is on the engine side of the firewall or the cabin side of the firewall? Can anyone help with this? Jeff RV-7A Knoxville ________________________________________________________________________________
From: Dave Cudney <yenduc(at)sbcglobal.net>
Subject: Re: Firewall Fuel Line Penetration
Date: Apr 28, 2006
I put mine on the cabin side. Dave RV7A, engine mounted, on gear, working on panel and canopy On Apr 28, 2006, at 7:14 PM, SMITHBKN(at)aol.com wrote: > Group, > > I'm looking at drawing OP-32 and trying to figure out if the > firewall doubler used in conjunction with AN833-6D fuel line elbow > fitting is on the engine side of the firewall or the cabin side of > the firewall? Can anyone help with this? > > Jeff > RV-7A > Knoxville ________________________________________________________________________________
From: "tadsargent" <tadsargent(at)bellsouth.net>
Subject: Re: Tail light
Date: Apr 29, 2006
Frank I went the east route. I replaced the nuts and bolts with stainless screws. Just screw them in and fly. Tad N130TS ----- Original Message ----- From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com> Sent: Friday, April 28, 2006 1:27 PM Subject: RV7-List: Tail light > > Hi guys, > > Just finishing up the details on the RV7a and wondered what methods you > all used to fix the nut in the fiberglass rudder bottom to hold the > tail/strobe light on. > > These are pretty small...like #4 screws (that look too short) is that > correct? > > Thanks > > frank > > ________________________________________________________________________________
Subject: Replacement Screws for Phillips
From: "macrafic" <macrafic(at)charter.net>
Date: May 01, 2006
I agree with those who are looking for alternative screws to the AN-509 Phillip screws. However, a bit of caution is in order, so that you know the difference between a structural and a non-structural application. Van's plans do not point this out. Here is the reply I got from MicroFasteners when I asked about their screws. Microfasteners is the brand that has shown up quite a bit on various RV forums: "Our stainless steel 100 degree flat head torx drive screws are all intended to replace the cross recessed screws of NASM24693 (which has superseded AN507) covering non-structural screws. Their tensile strength is 85,000 psi minimum, same as the requirement for structural screws of NASM24694 (which has superseded AN509,) so the tensile strength for 8-32 screws is 1190 lbs, minimum. However their intended use is nonstructural and the grip length requirement of the structural screw spec is not met. We emphasize that these are not mil spec screws; first no testing has been done to verify that, apart from the different drive, they meet the requirements of either of the specs listed above, and second there is no mil spec covering these screws, to the best of our knowledge. We don't have the AN509 spec, but the superseding NASM spec lists parts of three different compositions and hence strengths: low alloy steel at 125,000 psi, aluminum alloy at 62,000 psi and corrosion resistant (stainless) steel at 85,000 psi. Our parts are the latter. Please don't use them where the 125,000 psi parts are specified." Read this topic online here: http://forums.matronics.com/viewtopic.php?p=32048#32048 ________________________________________________________________________________
Date: May 01, 2006
From: "Richard E. Tasker" <retasker(at)optonline.net>
Subject: Re: Replacement Screws for Phillips
While I agree that caution is always in order when you are more than about 10 ft in the air, we can carry it to extremes sometimes. Let's consider this discussion. On the RV9A (what I am building) there are 32 screws on the top and 32 screws on the bottom of the wing tanks. Each #8 screw can withstand 1190 lbs of tensile force before it breaks - as noted below and confirmed by my calculations. The wing tank holds 18 gallons of gas for a weight of 108 lbs. plus the weight of the tank of (conservative SWAG) 50 lbs for a total weight of 158 lbs. There is some leverage on the screws since the tank sticks out the front of the wing, but not a whole lot since the brackets will act as the fulcrum and they are several inches below the wing skins. Furthermore, true shear (which this really isn't) results in a strength of 50-75% the value of the tensile strength. So if we take the 32 screws times the tensile strength of 1190 lbs time 0.5 (being conservative) we get a total yield strength of 19,000 lbs. At ten Gs the 158 lbs of the tank will be 1580 lbs. This is still more than ten times below the ultimate yield strength of the screws. Let's assume that we have a leverage factor of 2-3 times the actual weight - probably not true but let's be conservative. Even this still gives a safety factor of four times - at a stress level where the wings will probably be falling off. In addition to all this, it is a well known fact that the dimpled joints add considerably to the shear strength of a rivet or screw joint and we have completely ignored this fact. We have also ignored the additional screws on the end of the tank and the front wing support as well. So... I plan to use the #8 MicroFastener torx screws on my wing tanks and sleep very well at night. Dick Tasker macrafic wrote: > >I agree with those who are looking for alternative screws to the AN-509 Phillip screws. However, a bit of caution is in order, so that you know the difference between a structural and a non-structural application. Van's plans do not point this out. Here is the reply I got from MicroFasteners when I asked about their screws. Microfasteners is the brand that has shown up quite a bit on various RV forums: > >"Our stainless steel 100 degree flat head torx drive screws are all intended >to replace the cross recessed screws of NASM24693 (which has superseded AN507) covering non-structural screws. Their tensile strength is 85,000 psi minimum, same as the requirement for structural screws of NASM24694 (which has superseded AN509,) so the tensile strength for 8-32 screws is 1190 lbs, minimum. However their intended use is nonstructural and the grip length requirement of the structural screw spec is not met. > >We emphasize that these are not mil spec screws; first no testing has been done to verify that, apart from the different drive, they meet the >requirements of either of the specs listed above, and second there is no mil spec covering these screws, to the best of our knowledge. > >We don't have the AN509 spec, but the superseding NASM spec lists parts of three different compositions and hence strengths: low alloy steel at 125,000 psi, aluminum alloy at 62,000 psi and corrosion resistant (stainless) steel at 85,000 psi. Our parts are the latter. Please don't use them where the 125,000 psi parts are specified." > > >Read this topic online here: > >http://forums.matronics.com/viewtopic.php?p=32048#32048 > > > > > > > > > -- Please Note: No trees were destroyed in the sending of this message. We do concede, however, that a significant number of electrons may have been temporarily inconvenienced. -- ________________________________________________________________________________
From: =?iso-8859-1?Q?Mich=E8le_Delsol?= <michele.delsol(at)microsigma.fr>
Subject: Replacement Screws for Phillips
Date: May 02, 2006
Makes a lot of sense - there appears to be a huge amount of safety factor built into the arrangement which attaches the tanks onto the spars. Consider it another way. If Vans had put only the screws necessary to do the job with a safety factor of 2, we would en up with a lot fewer screws - probably 3 out of every 4 would be eliminated. I figure that if I were to look at my tanks and see only one screw every 4 inches or so, I'd not want to fly the thing: Psychology 101. Michele - RV8 fuselage -----Original Message----- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Richard E. Tasker Sent: mardi 2 mai 2006 05:11 Subject: Re: RV7-List: Replacement Screws for Phillips Importance: High While I agree that caution is always in order when you are more than about 10 ft in the air, we can carry it to extremes sometimes. Let's consider this discussion. On the RV9A (what I am building) there are 32 screws on the top and 32 screws on the bottom of the wing tanks. Each #8 screw can withstand 1190 lbs of tensile force before it breaks - as noted below and confirmed by my calculations. The wing tank holds 18 gallons of gas for a weight of 108 lbs. plus the weight of the tank of (conservative SWAG) 50 lbs for a total weight of 158 lbs. There is some leverage on the screws since the tank sticks out the front of the wing, but not a whole lot since the brackets will act as the fulcrum and they are several inches below the wing skins. Furthermore, true shear (which this really isn't) results in a strength of 50-75% the value of the tensile strength. So if we take the 32 screws times the tensile strength of 1190 lbs time 0.5 (being conservative) we get a total yield strength of 19,000 lbs. At ten Gs the 158 lbs of the tank will be 1580 lbs. This is still more than ten times below the ultimate yield strength of the screws. Let's assume that we have a leverage factor of 2-3 times the actual weight - probably not true but let's be conservative. Even this still gives a safety factor of four times - at a stress level where the wings will probably be falling off. In addition to all this, it is a well known fact that the dimpled joints add considerably to the shear strength of a rivet or screw joint and we have completely ignored this fact. We have also ignored the additional screws on the end of the tank and the front wing support as well. So... I plan to use the #8 MicroFastener torx screws on my wing tanks and sleep very well at night. Dick Tasker macrafic wrote: > >I agree with those who are looking for alternative screws to the AN-509 Phillip screws. However, a bit of caution is in order, so that you know the difference between a structural and a non-structural application. Van's plans do not point this out. Here is the reply I got from MicroFasteners when I asked about their screws. Microfasteners is the brand that has shown up quite a bit on various RV forums: > >"Our stainless steel 100 degree flat head torx drive screws are all intended >to replace the cross recessed screws of NASM24693 (which has superseded AN507) covering non-structural screws. Their tensile strength is 85,000 psi minimum, same as the requirement for structural screws of NASM24694 (which has superseded AN509,) so the tensile strength for 8-32 screws is 1190 lbs, minimum. However their intended use is nonstructural and the grip length requirement of the structural screw spec is not met. > >We emphasize that these are not mil spec screws; first no testing has been done to verify that, apart from the different drive, they meet the >requirements of either of the specs listed above, and second there is no mil spec covering these screws, to the best of our knowledge. > >We don't have the AN509 spec, but the superseding NASM spec lists parts of three different compositions and hence strengths: low alloy steel at 125,000 psi, aluminum alloy at 62,000 psi and corrosion resistant (stainless) steel at 85,000 psi. Our parts are the latter. Please don't use them where the 125,000 psi parts are specified." > > >Read this topic online here: > >http://forums.matronics.com/viewtopic.php?p=32048#32048 > > > > > > > > ________________________________________________________________________________
Subject: RE: Replacement Screws for Phillips
Date: May 02, 2006
From: "Glaeser, Dennis A" <dennis.glaeser(at)eds.com>
I totally agree with Dick. I posted a similar analysis - based on shear strength - on the RV list a while back. If the tanks fall off, you will see torn aluminum, not failed fasteners! I used to design aircraft structures, and already have the Microfastener Torx screws on my wing tanks. I'm not flying yet, but also sleep soundly with that decision. Dennis Glaeser 7A - Fuselage From: "Richard E. Tasker" <retasker(at)optonline.net> Subject: Re: RV7-List: Replacement Screws for Phillips While I agree that caution is always in order when you are more than about 10 ft in the air, we can carry it to extremes sometimes. Let's consider this discussion. On the RV9A (what I am building) there are 32 screws on the top and 32 screws on the bottom of the wing tanks. Each #8 screw can withstand 1190 lbs of tensile force before it breaks - as noted below and confirmed by my calculations. The wing tank holds 18 gallons of gas for a weight of 108 lbs. plus the weight of the tank of (conservative SWAG) 50 lbs for a total weight of 158 lbs. There is some leverage on the screws since the tank sticks out the front of the wing, but not a whole lot since the brackets will act as the fulcrum and they are several inches below the wing skins. Furthermore, true shear (which this really isn't) results in a strength of 50-75% the value of the tensile strength. So if we take the 32 screws times the tensile strength of 1190 lbs time 0.5 (being conservative) we get a total yield strength of 19,000 lbs. At ten Gs the 158 lbs of the tank will be 1580 lbs. This is still more than ten times below the ultimate yield strength of the screws. Let's assume that we have a leverage factor of 2-3 times the actual weight - probably not true but let's be conservative. Even this still gives a safety factor of four times - at a stress level where the wings will probably be falling off. In addition to all this, it is a well known fact that the dimpled joints add considerably to the shear strength of a rivet or screw joint and we have completely ignored this fact. We have also ignored the additional screws on the end of the tank and the front wing support as well. So... I plan to use the #8 MicroFastener torx screws on my wing tanks and sleep very well at night. Dick Tasker ________________________________________________________________________________
From: Dog67(at)aol.com
Date: May 03, 2006
Subject: Re: RV7-List Digest: Silicon dab in elevators - how important
is it? Help! I'm slowly working my way thru my elevator only to realize i did the final riviting before I put a dab of silicone or sealant between the stiffeners. How important is this? Should I drill out all the rivits and do it again? Thanks jon ________________________________________________________________________________
Date: May 03, 2006
From: "Michael T. Ice" <aurbo(at)ak.net>
Subject: Re: RV7-List Digest: Silicon dab in elevators - how important
is it? Jon, Don't drill out the elevator, you will likely do more damage than the lack of silicon will cause. If your elevator does crack, and that is only a maybe, then you can fix it later. Build on. Mike Ice RV-9 fuselage, installing tail wheel Anchorage, Alaska ----- Original Message ----- From: Dog67(at)aol.com To: rv7-list(at)matronics.com Sent: Wednesday, May 03, 2006 12:33 AM Subject: RV7-List: Re: RV7-List Digest: Silicon dab in elevators - how important is it? Help! I'm slowly working my way thru my elevator only to realize i did the final riviting before I put a dab of silicone or sealant between the stiffeners. How important is this? Should I drill out all the rivits and do it again? Thanks jon ________________________________________________________________________________
From: dsvs(at)comcast.net
Subject: Re: RV7-List Digest: Silicon dab in elevators - how important
is it?
Date: May 03, 2006
-------------- Original message ---------------------- From: Dog67(at)aol.com > Help! > I'm slowly working my way thru my elevator only to realize i did the final > riviting before I put a dab of silicone or sealant between the stiffeners. > How important is this? Should I drill out all the rivits and do it again? > Thanks > jon Jon, I did the same thing on my first set of elevators. I talked to the tech guys at Van's and they said not to worry. The elevator skins are now thicker than in the older kits and the cracking has not been a problem as a result. Don From: Dog67(at)aol.com Subject: RV7-List: Re: RV7-List Digest: Silicon dab in elevators - how important is it? Date: Wed, 3 May 2006 08:42:00 +0000 --NextPart_Webmail_9m3u9jl4l_12834_1146664286_1
Help!
I'm slowly working my way thru my elevator only to realize i did the fi= nal riviting before I put a dab of silicone or sealant between the stiffeners.&n= bsp; How important is this?  Should I drill out all the rivits and do it again?
Thanks
jon
--NextPart_Webmail_9m3u9jl4l_12834_1146664286_1-- ________________________________________________________________________________
From: Dog67(at)aol.com
Date: May 03, 2006
Subject: Re: RV7-List Digest: Silicon dab in elevators - how important
... Thanks :) Saved me lots of work Jon ________________________________________________________________________________
From: Dog67(at)aol.com
Date: May 03, 2006
Subject: Re: RV7-List Digest: Silicon dab in elevators - how important
i... Thanks :) Saved me a lot of work Jon ________________________________________________________________________________
Date: May 03, 2006
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Re: RV7-List Digest: Silicon dab in elevators - how important
is it? Dog67(at)aol.com wrote: >Help! >I'm slowly working my way thru my elevator only to realize i did the final >riviting before I put a dab of silicone or sealant between the stiffeners. >How important is this? Should I drill out all the rivits and do it again? >Thanks >jon > > > If you're still worried after the previous posts, try running some of that 1/4" translucent semi-rigid tubing from the building supply into the trailing edge from the end. On my elevators, I could slip it in past the stiffeners. If it will fit in yours, you can force the silicone into the tubing a couple of inches, insert the tube along the trailing edge a measured distance to the innermost stiffener, & force the silicone out with a little compressed air. Charlie ________________________________________________________________________________
Date: May 06, 2006
Subject: Want a head start on an RV7A
From: bryan hooks <bryanhooks(at)comcast.net>
Due to personal reasons, I must sell my pride and joy. I have 4 slow, careful years invested in this kit - it is much more complete than a quick-build kit. Its on the gear and ready for engine and avionics. Canopy is 95% complete (all plexi work is done) and aft-top fuselage skins are still clecoed in place for easy access. Wings are complete, but not attached. Included with this kit is $4000 worth of options and upgrades from the basic kit, to include the leather interior/side walls, AOA system, heated pitot, custom instrument panel, etc. If you know of someone considering a quick-build kit, please let them know to contact me off-list. Ill make someone a very good deal. RV7A tip up Electric aileron and elevator trim Dual brakes Dual steps Capacitive fuel sending units in both tanks Inverted fuel pickups in both tanks Airflow performance high pressure fuel pump Extended instrument panel to allow room for dual GRT EFIS Advanced Flight Systems Angle of Attack system AOA Sport Graetz GA1000 Heated Pitot tube and chrome mounting bracket Leading Edge Landing Lights from Ductworks Fairings-ETC gear leg/wheel pant intersection fairings Engine mount, cowl, and spinner for 180hp IO360 Constant Speed from Superior Super Sound Proofing for cockpit floor, sides, firewall, and aft fuselage. Clasic Aero Deluxe Leather Seats, Stick Boots, and Side Panels (includes baggage area sides). This is the best looking interior Ive found anywhere! Thanks, Bryan Hooks RV7A slowbuild Knoxville, TN bryanhooks(at)comcast.net 865-806-4334 -- ________________________________________________________________________________
From: Gandjpappy(at)aol.com
Date: May 08, 2006
Subject: Quick Build vs Custom Built
Here is what I think is different twist to an old question. I have investigated a couple of custom built kits that are at, or slightly beyond the quick build stage. Would a kit put together by an inexperienced builder be worth looking at if it included a couple thousand dollars worth of extras and cost about the same as a factory quick build? I keep thinking that I would be better off buying a new quick build kit with exactly what I wanted even if it ended up costing a bit more. Opinions? Thanks, Greg ________________________________________________________________________________
Date: May 08, 2006
Subject: [ Richard Dudley ] : New Email List Photo Share Available!
From: Email List Photo Shares <pictures(at)matronics.com>
A new Email List Photo Share is available: Poster: Richard Dudley Lists: AeroElectric-List,RV3-List,RV4-List,RV6-List,RV7-List,RV8-List,RV9-List,RV10-List,RV-List Subject: Groundpower jack http://www.matronics.com/photoshare/rhdudley1@bellsouth.net.05.08.2006/index.html o Main Photo Share Index http://www.matronics.com/photoshare o Submitting a Photo Share If you wish to submit a Photo Share of your own, please include the following information along with your email message and files: 1) Email List or Lists that they are related to: 2) Your Full Name: 3) Your Email Address: 4) One line Subject description: 5) Multi-line, multi-paragraph description of topic: 6) One-line Description of each photo or file: Email the information above and your files and photos to: pictures(at)matronics.com ________________________________________________________________________________
Date: May 10, 2006
From: <wlull(at)cox.net>
Subject: Re: Quick Build vs Custom Built
Cc: Gandjpappy(at)aol.com Greg, It would seem you have answered your own question, reference your last sentence. It is a question of comfort. Having spent the last two plus years on a slow build I know my eye is critical enough now to evaluate a slow build for my comfort level. It seems in the ads I've seen that at least the seller sees additional value in factory quick builds as the asking price is generally higher. IMHO, if your new to building and in a hurry then the quick build is the way to go. Just remember you still have a large portion to build yourself and you would be one of those "inexperienced builders". If you are experienced in building and just want a jump start on the next project I would look at slow build projects, carefully of course, for a better return on your investment. Good luck!! Bill RV 7A Canoe ---- Gandjpappy(at)aol.com wrote: > Here is what I think is different twist to an old question. > > I have investigated a couple of custom built kits that are at, or slightly > beyond the quick build stage. Would a kit put together by an inexperienced > builder be worth looking at if it included a couple thousand dollars worth of > extras and cost about the same as a factory quick build? I keep thinking that > I would be better off buying a new quick build kit with exactly what I > wanted even if it ended up costing a bit more. > > Opinions? > > Thanks, > Greg ________________________________________________________________________________
Subject: RE: RV7-List Digest: 1 Msgs - 05/10/06
Date: May 11, 2006
From: "Lockamy, Jack L" <jack.lockamy(at)navy.mil>
I think your statement would have been more correctly stated by saying...."you would be one of those "SMART builders"... by going with a Quickbuild rather than slow build...not an "inexperienced builder". My RV-7A kit (#71103) was a quickbuild and was my third aircraft. I'm no expert but I'm also not a novice. I realized (as many others do) that going with a Quickbuild kit is the only way to go! The cost difference in the big scheme of things (about $8K extra for my wings and fuselage) was actually well worth the extra money, saved lots of time at about $8 p/hr for foreign labor by my calculations). I live alone and would have to have a buddy/friend stop by and help me shoot most of those rivets if going slow build. The workmanship of the QB kits is amazing! I nor any of my RV buddies could find a single rivet not driven properly (I can't say the same for those rivets I had to install :-). I also agree with your statement that there is still a tremendous amount of work the builder will still have to complete (51%?) and as we all know, finishing is approx. 90% of the project. Inexperienced builders go QB....no way! Smart builders...YES!!! My two cents, Jack Lockamy Camarillo, CA RV-7A N174JL 180 hrs and FLYING! www.jacklockamy.com -----Original Message----- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com]On Behalf Of RV7-List Digest Server Sent: Wednesday, May 10, 2006 23:58 Subject: RV7-List Digest: 1 Msgs - 05/10/06 * ================================================== Online Versions of Today's List Digest Archive ================================================== Today's complete RV7-List Digest can also be found in either of the two Web Links listed below. The .html file includes the Digest formatted in HTML for viewing with a web browser and features Hyperlinked Indexes and Message Navigation. The .txt file includes the plain ASCII version of the RV7-List Digest and can be viewed with a generic text editor such as Notepad or with a web browser. HTML Version: http://www.matronics.com/digest/rv7-list/Digest.RV7-List.2006-05-10.html Text Version: http://www.matronics.com/digest/rv7-list/Digest.RV7-List.2006-05-10.txt ================================================ EMail Version of Today's List Digest Archive ================================================ RV7-List Digest Archive --- Total Messages Posted Wed 05/10/06: 1 Today's Message Index: ---------------------- 1. 08:00 AM - Re: Quick Build vs Custom Built () ________________________________ Message 1 _____________________________________ From: <wlull(at)cox.net> Subject: Re: RV7-List: Quick Build vs Custom Built Cc: Gandjpappy(at)aol.com Greg, It would seem you have answered your own question, reference your last sentence. It is a question of comfort. Having spent the last two plus years on a slow build I know my eye is critical enough now to evaluate a slow build for my comfort level. It seems in the ads I've seen that at least the seller sees additional value in factory quick builds as the asking price is generally higher. IMHO, if your new to building and in a hurry then the quick build is the way to go. Just remember you still have a large portion to build yourself and you would be one of those "inexperienced builders". If you are experienced in building and just want a jump start on the next project I would look at slow build projects, carefully of course, for a better return on your investment. Good luck!! Bill RV 7A Canoe ---- Gandjpappy(at)aol.com wrote: > Here is what I think is different twist to an old question. > > I have investigated a couple of custom built kits that are at, or slightly > beyond the quick build stage. Would a kit put together by an inexperienced > builder be worth looking at if it included a couple thousand dollars worth of > extras and cost about the same as a factory quick build? I keep thinking that > I would be better off buying a new quick build kit with exactly what I > wanted even if it ended up costing a bit more. > > Opinions? > > Thanks, > Greg ________________________________________________________________________________
Date: May 11, 2006
From: <wlull(at)cox.net>
Subject: Re: RE: RV7-List Digest: 1 Msgs - 05/10/06
Cc: "Lockamy, Jack L" Yup, can't disagree. I did slow build for the 'educational opportunity' but didn't realize it was going to be a doctorate degree! My point was that even with a quick build we will have plenty of opportunity to make lots and lots of mistakes. I really really enjoy the building process, but, wings are so borrrring. I would probably do a quick build too if I build another one. Although those RV3s are really cute! Bill ---- "Lockamy wrote: > > I think your statement would have been more correctly stated by saying...."you would be one of those "SMART builders"... by going with a Quickbuild rather than slow build...not an "inexperienced builder". > > My RV-7A kit (#71103) was a quickbuild and was my third aircraft. I'm no expert but I'm also not a novice. I realized (as many others do) that going with a Quickbuild kit is the only way to go! The cost difference in the big scheme of things (about $8K extra for my wings and fuselage) was actually well worth the extra money, saved lots of time at about $8 p/hr for foreign labor by my calculations). I live alone and would have to have a buddy/friend stop by and help me shoot most of those rivets if going slow build. The workmanship of the QB kits is amazing! I nor any of my RV buddies could find a single rivet not driven properly (I can't say the same for those rivets I had to install :-). I also agree with your statement that there is still a tremendous amount of work the builder will still have to complete (51%?) and as we all know, finishing is approx. 90% of the project. > > Inexperienced builders go QB....no way! Smart builders...YES!!! > > My two cents, > Jack Lockamy > Camarillo, CA > RV-7A N174JL 180 hrs and FLYING! > www.jacklockamy.com > > -----Original Message----- > From: owner-rv7-list-server(at)matronics.com > [mailto:owner-rv7-list-server(at)matronics.com]On Behalf Of RV7-List Digest > Server > Sent: Wednesday, May 10, 2006 23:58 > To: RV7-List Digest List > Subject: RV7-List Digest: 1 Msgs - 05/10/06 > > > * > > ================================================== > Online Versions of Today's List Digest Archive > ================================================== > > Today's complete RV7-List Digest can also be found in either of the > two Web Links listed below. The .html file includes the Digest formatted > in HTML for viewing with a web browser and features Hyperlinked Indexes > and Message Navigation. The .txt file includes the plain ASCII version > of the RV7-List Digest and can be viewed with a generic text editor > such as Notepad or with a web browser. > > HTML Version: > > http://www.matronics.com/digest/rv7-list/Digest.RV7-List.2006-05-10.html > > Text Version: > > http://www.matronics.com/digest/rv7-list/Digest.RV7-List.2006-05-10.txt > > > ================================================ > EMail Version of Today's List Digest Archive > ================================================ > > > RV7-List Digest Archive > --- > Total Messages Posted Wed 05/10/06: 1 > > > Today's Message Index: > ---------------------- > > 1. 08:00 AM - Re: Quick Build vs Custom Built () > > > > ________________________________ Message 1 _____________________________________ > > > From: <wlull(at)cox.net> > Subject: Re: RV7-List: Quick Build vs Custom Built > Cc: Gandjpappy(at)aol.com > > > Greg, > > It would seem you have answered your own question, reference your last sentence. > It is a question of comfort. Having spent the last two plus years on a slow > build I know my eye is critical enough now to evaluate a slow build for my comfort > level. It seems in the ads I've seen that at least the seller sees additional > value in factory quick builds as the asking price is generally higher. > > > IMHO, if your new to building and in a hurry then the quick build is the way to > go. Just remember you still have a large portion to build yourself and you would > be one of those "inexperienced builders". If you are experienced in building > and just want a jump start on the next project I would look at slow build > projects, carefully of course, for a better return on your investment. > > Good luck!! > > Bill > > RV 7A Canoe > ---- Gandjpappy(at)aol.com wrote: > > Here is what I think is different twist to an old question. > > > > I have investigated a couple of custom built kits that are at, or slightly > > beyond the quick build stage. Would a kit put together by an inexperienced > > > builder be worth looking at if it included a couple thousand dollars worth of > > > extras and cost about the same as a factory quick build? I keep thinking that > > > I would be better off buying a new quick build kit with exactly what I > > wanted even if it ended up costing a bit more. > > > > Opinions? > > > > Thanks, > > Greg > > > > > > > > > > > > > > > > > > > > > > > > > > > > > ________________________________________________________________________________
Date: May 12, 2006
Subject: Rv7 project for sale
From: flutewitch <flutewitch(at)cox.net>
I have a real nice quick build RV-7 with tip up canopy project for sale. Many extras ready for engine and avionics. I have been meticulous at building what I have and it is real nice. It is also A & P built. I hate to sell it but finances forces sale. If you would like to get in touch with me drop me an e-mail at ncormier(at)cox.net and I will send you the particulars. You can also check out my business web site at www.wildbirdxing.com and click on the airplane to see a dozen pictures or so to give you an idea. Bill Massachusetts ________________________________________________________________________________
From: "Don Hall" <dhall(at)donka.net>
Cc: "'Lockamy, Jack L'"
Subject: RE: RV7-List Digest: 1 Msgs - 05/10/06
Date: May 15, 2006
I'm an inexperienced builder doing a slow build. I am on the fuse and for me I know I'm glad I'm doing this versus the quickbuild. I feel I will be much more qualified to inspect and maintain this airplane through my experience. When I'm at the airport looking at flying RV's, I know I look at every rivet now much differently than I did just 1 year ago. I *do* have much appreciation for how much work that QB does for you, but for me, I'm glad I will know what to do when my fuel tank leaks. I'm glad I will have 100% familiarity with every drawing in the plans. Now if I should build another plane, I would likley do a quickbuild. There would be less to learn on a second effort. All this started because of cost discussions. I'd expect a real deal buying an unfinished project like mine versus a QB, but I think this will be less important for flying aircraft. At that point, I think flying hours, finish, and equipment would start to be more impactful to price. (And I'll have 8-10K more in my pocket from which to negotiate.) In general, I try to avoid money logic when it comes to airplanes. I'd rather keep my head in the sand on that topic. ****************************************** Don Hall N517DG (registered) rv7 fuselage http:\\donka.net\rv7project.html ****************************************** -----Original Message----- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of wlull(at)cox.net Sent: Monday, May 15, 2006 1:56 AM Cc: Lockamy, Jack L Subject: Re: RV7-List: RE: RV7-List Digest: 1 Msgs - 05/10/06 Yup, can't disagree. I did slow build for the 'educational opportunity' but didn't realize it was going to be a doctorate degree! My point was that even with a quick build we will have plenty of opportunity to make lots and lots of mistakes. I really really enjoy the building process, but, wings are so borrrring. I would probably do a quick build too if I build another one. Although those RV3s are really cute! Bill ---- "Lockamy wrote: > --> > > I think your statement would have been more correctly stated by saying...."you would be one of those "SMART builders"... by going with a Quickbuild rather than slow build...not an "inexperienced builder". > > My RV-7A kit (#71103) was a quickbuild and was my third aircraft. I'm no expert but I'm also not a novice. I realized (as many others do) that going with a Quickbuild kit is the only way to go! The cost difference in the big scheme of things (about $8K extra for my wings and fuselage) was actually well worth the extra money, saved lots of time at about $8 p/hr for foreign labor by my calculations). I live alone and would have to have a buddy/friend stop by and help me shoot most of those rivets if going slow build. The workmanship of the QB kits is amazing! I nor any of my RV buddies could find a single rivet not driven properly (I can't say the same for those rivets I had to install :-). I also agree with your statement that there is still a tremendous amount of work the builder will still have to complete (51%?) and as we all know, finishing is approx. 90% of the project. > > Inexperienced builders go QB....no way! Smart builders...YES!!! > > My two cents, > Jack Lockamy > Camarillo, CA > RV-7A N174JL 180 hrs and FLYING! > www.jacklockamy.com > > -----Original Message----- > From: owner-rv7-list-server(at)matronics.com > [mailto:owner-rv7-list-server(at)matronics.com]On Behalf Of RV7-List > Digest Server > Sent: Wednesday, May 10, 2006 23:58 > To: RV7-List Digest List > Subject: RV7-List Digest: 1 Msgs - 05/10/06 > > > * > > ================================================== > Online Versions of Today's List Digest Archive > ================================================== > > Today's complete RV7-List Digest can also be found in either of the > two Web Links listed below. The .html file includes the Digest > formatted in HTML for viewing with a web browser and features > Hyperlinked Indexes and Message Navigation. The .txt file includes > the plain ASCII version of the RV7-List Digest and can be viewed with > a generic text editor such as Notepad or with a web browser. > > HTML Version: > > > http://www.matronics.com/digest/rv7-list/Digest.RV7-List.2006-05-10.ht > ml > > Text Version: > > > http://www.matronics.com/digest/rv7-list/Digest.RV7-List.2006-05-10.tx > t > > > ================================================ > EMail Version of Today's List Digest Archive > ================================================ > > > RV7-List Digest Archive > --- > Total Messages Posted Wed 05/10/06: 1 > > > Today's Message Index: > ---------------------- > > 1. 08:00 AM - Re: Quick Build vs Custom Built () > > > ________________________________ Message 1 > _____________________________________ > > > From: <wlull(at)cox.net> > Subject: Re: RV7-List: Quick Build vs Custom Built > Cc: Gandjpappy(at)aol.com > > > Greg, > > It would seem you have answered your own question, reference your last sentence. > It is a question of comfort. Having spent the last two plus years on > a slow build I know my eye is critical enough now to evaluate a slow > build for my comfort level. It seems in the ads I've seen that at > least the seller sees additional value in factory quick builds as the asking price is generally higher. > > > IMHO, if your new to building and in a hurry then the quick build is > the way to go. Just remember you still have a large portion to build > yourself and you would be one of those "inexperienced builders". If > you are experienced in building and just want a jump start on the next > project I would look at slow build projects, carefully of course, for a better return on your investment. > > Good luck!! > > Bill > > RV 7A Canoe > ---- Gandjpappy(at)aol.com wrote: > > Here is what I think is different twist to an old question. > > > > I have investigated a couple of custom built kits that are at, or > > slightly beyond the quick build stage. Would a kit put together by > > an inexperienced > > > builder be worth looking at if it included a couple thousand dollars > > worth of > > > extras and cost about the same as a factory quick build? I keep > > thinking that > > > I would be better off buying a new quick build kit with exactly > > what I wanted even if it ended up costing a bit more. > > > > Opinions? > > > > Thanks, > > Greg > > ________________________________________________________________________________
From: "J. Brunke" <jdoody727(at)comcast.net>
Subject: Rivet removal
Date: May 16, 2006
Dear Listers, I've been following this list for a long time and know I'll see some good replys. I just started a -7 tail kit. Obviously drilling out rivets becomes part of the process. There is a tool called a "multi-master" made by Fein. It is usually used in woodworking but I tried using it as a rivet removal tool on a test piece that I put together. The multi-master is usually used for sanding, but comes with cutting tools. The cutting tool can lie flat on a surface and make a cut to material sticking up from that flat surface such as a shop head on a rivet. I was able to cut through the shop head very easily and used a punch to remove the rest of the rivet. It was quick and I didn't have to worry about enlarging the drilled hole. I don't think it would work well where the hole was dimpled, but did well on a flat surface. My question is to ask anyone to tell me what is wrong with using this procedure? I welcome any comments. Thanks, John Brunke ________________________________________________________________________________
From: "tadsargent" <tadsargent(at)bellsouth.net>
Subject: Re: Rivet removal
Date: May 16, 2006
What ever works for you is the process you should use. Press on. Tad N130TS RV7A 95 hours ----- Original Message ----- From: J. Brunke To: rv7-list(at)matronics.com Sent: Tuesday, May 16, 2006 8:16 PM Subject: RV7-List: Rivet removal Dear Listers, I've been following this list for a long time and know I'll see some good replys. I just started a -7 tail kit. Obviously drilling out rivets becomes part of the process. There is a tool called a "multi-master" made by Fein. It is usually used in woodworking but I tried using it as a rivet removal tool on a test piece that I put together. The multi-master is usually used for sanding, but comes with cutting tools. The cutting tool can lie flat on a surface and make a cut to material sticking up from that flat surface such as a shop head on a rivet. I was able to cut through the shop head very easily and used a punch to remove the rest of the rivet. It was quick and I didn't have to worry about enlarging the drilled hole. I don't think it would work well where the hole was dimpled, but did well on a flat surface. My question is to ask anyone to tell me what is wrong with using this procedure? I welcome any comments. Thanks, John Brunke ________________________________________________________________________________
From: "Don Hall" <dhall(at)donka.net>
Subject: Rivet removal
Date: May 16, 2006
My brother-in-law (worked at Lockheed) showed me a trick that works pretty well most of the time for flush rivets. You drill down deep enough that you've probably drilled out most of the dimpled area, then you can stick a spare drill bit into the cavity and pop the top of the rivet off. Then it's easier to drill more accurately straight through the remaining shank without enlarging the hole too much. I also recently bought some oops rivets but I haven't used them yet. There were a few spots on the tail where they would have been used... Don _____ From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of J. Brunke Sent: Tuesday, May 16, 2006 8:26 PM Subject: RV7-List: Rivet removal Dear Listers, I've been following this list for a long time and know I'll see some good replys. I just started a -7 tail kit. Obviously drilling out rivets becomes part of the process. There is a tool called a "multi-master" made by Fein. It is usually used in woodworking but I tried using it as a rivet removal tool on a test piece that I put together. The multi-master is usually used for sanding, but comes with cutting tools. The cutting tool can lie flat on a surface and make a cut to material sticking up from that flat surface such as a shop head on a rivet. I was able to cut through the shop head very easily and used a punch to remove the rest of the rivet. It was quick and I didn't have to worry about enlarging the drilled hole. I don't think it would work well where the hole was dimpled, but did well on a flat surface. My question is to ask anyone to tell me what is wrong with using this procedure? I welcome any comments. Thanks, John Brunke ________________________________________________________________________________
Subject: Empanage fairings
Date: May 17, 2006
From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com>
Hey all, The little alu fairings that go under the empanage that are screwed to the fuse upper angle. The plans imply that you countersink through the fairing into the skin and angle. As the fairing is only 25thou thick, the C/S will open up the hole quite a bit. My tempatation is to dimple the holes for the #6 screws and then C/S the fuse underneath. The probem is that the C/S would then have to be deeper and I'm a little nervous of cutting a c/s too far into the angles as these are structural elements. What did others do? Thanks Frank RV7a almost at the paint! ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Empanage fairings
Date: May 17, 2006
Tinnerman washers. )_( Dan RV-7 N714D (907 hours) http://www.rvproject.com ----- Original Message ----- From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com> Sent: Wednesday, May 17, 2006 1:30 PM Subject: RV7-List: Empanage fairings > > > Hey all, > > The little alu fairings that go under the empanage that are screwed to > the fuse upper angle. > > The plans imply that you countersink through the fairing into the skin > and angle. As the fairing is only 25thou thick, the C/S will open up the > hole quite a bit. My tempatation is to dimple the holes for the #6 > screws and then C/S the fuse underneath. > > The probem is that the C/S would then have to be deeper and I'm a little > nervous of cutting a c/s too far into the angles as these are structural > elements. > > What did others do? > > Thanks > > Frank > > RV7a almost at the paint! > > > ________________________________________________________________________________
Date: May 17, 2006
From: <flyer01(at)adelphia.net>
Subject: Re: Empanage fairings
Cc: "Hinde, Frank George (Corvallis)" I used a #40 drill and dimpled the fairing and countersunk the skin/angle and riveted it on. ---- "Hinde wrote: > > Hey all, > > The little alu fairings that go under the empanage that are screwed to > the fuse upper angle. > > The plans imply that you countersink through the fairing into the skin > and angle. As the fairing is only 25thou thick, the C/S will open up the > hole quite a bit. My tempatation is to dimple the holes for the #6 > screws and then C/S the fuse underneath. > > The probem is that the C/S would then have to be deeper and I'm a little > nervous of cutting a c/s too far into the angles as these are structural > elements. > > What did others do? > > Thanks > > Frank > > RV7a almost at the paint! > > > > > > > > > > > > > ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Empanage fairings
Date: May 17, 2006
My bad! I thought you meant the empennage fairing, the fiberglass one. Pretty sure I dimpled the gap cover and c-sunk the fuselage. I'd be very tempted to rivet it on, but then you can't change the rubber seal easily. )_( Dan ----- Original Message ----- From: "Dan Checkoway" <dan(at)rvproject.com> Sent: Wednesday, May 17, 2006 1:56 PM Subject: Re: RV7-List: Empanage fairings > > Tinnerman washers. > > )_( Dan > RV-7 N714D (907 hours) > http://www.rvproject.com > > ----- Original Message ----- > From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com> > To: > Sent: Wednesday, May 17, 2006 1:30 PM > Subject: RV7-List: Empanage fairings > > >> >> >> Hey all, >> >> The little alu fairings that go under the empanage that are screwed to >> the fuse upper angle. >> >> The plans imply that you countersink through the fairing into the skin >> and angle. As the fairing is only 25thou thick, the C/S will open up the >> hole quite a bit. My tempatation is to dimple the holes for the #6 >> screws and then C/S the fuse underneath. >> >> The probem is that the C/S would then have to be deeper and I'm a little >> nervous of cutting a c/s too far into the angles as these are structural >> elements. >> >> What did others do? >> >> Thanks >> >> Frank >> >> RV7a almost at the paint! >> >> >> >> >> >> >> >> >> >> >> >> >> > > > http://www.matronics.com/Navigator?RV7-List > http://wiki.matronics.com > > > ________________________________________________________________________________
Date: May 17, 2006
From: "Larry Bowles" <schybolt(at)verizon.net>
Subject: Re: Empanage fairings
----- Original Message ----- From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com> Sent: Wednesday, May 17, 2006 3:30 PM Subject: RV7-List: Empanage fairings > --> RV7-List I DID WHAT YOU DESCRIBE YESTERDAY. TAPPING LONGERONS TODAY. CAN'T SAY IT'S RIGHT OR WRONG BUT I ALMOST THUNK IT TO DEATH. FINALLY HAD TO DO SOMETHING. LARRY B. 7A, BUDA, TEXAS ________________________________________________________________________________
Subject: Empanage fairings
Date: May 17, 2006
From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com>
Acually I did rivet it on and kinda forgot the rubber seal. Thanks all the same...:) Frank Almost painting -----Original Message----- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Dan Checkoway Sent: Wednesday, May 17, 2006 3:03 PM Subject: Re: RV7-List: Empanage fairings My bad! I thought you meant the empennage fairing, the fiberglass one. Pretty sure I dimpled the gap cover and c-sunk the fuselage. I'd be very tempted to rivet it on, but then you can't change the rubber seal easily. )_( Dan ----- Original Message ----- From: "Dan Checkoway" <dan(at)rvproject.com> Sent: Wednesday, May 17, 2006 1:56 PM Subject: Re: RV7-List: Empanage fairings > > Tinnerman washers. > > )_( Dan > RV-7 N714D (907 hours) > http://www.rvproject.com > > ----- Original Message ----- > From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com> > To: > Sent: Wednesday, May 17, 2006 1:30 PM > Subject: RV7-List: Empanage fairings > > >> >> >> Hey all, >> >> The little alu fairings that go under the empanage that are screwed to >> the fuse upper angle. >> >> The plans imply that you countersink through the fairing into the skin >> and angle. As the fairing is only 25thou thick, the C/S will open up the >> hole quite a bit. My tempatation is to dimple the holes for the #6 >> screws and then C/S the fuse underneath. >> >> The probem is that the C/S would then have to be deeper and I'm a little >> nervous of cutting a c/s too far into the angles as these are structural >> elements. >> >> What did others do? >> >> Thanks >> >> Frank >> >> RV7a almost at the paint! >> >> >> >> >> >> >> >> >> >> >> >> >> > > > http://www.matronics.com/Navigator?RV7-List > http://wiki.matronics.com > > > ________________________________________________________________________________
From: "Scott" <scott(at)randolphs.net>
Subject: KMA-24 audio panel installation
Date: May 18, 2006
Does anybody have the pinouts and/or installation manual for a Bendix/King KMA-24 audio panel? I need to figure out how to interface it with my intercom and radios. I've heard it might need a speaker load as well, but that seems questionable to me. Thanks! Scott. N30DD scott@randolphs net ________________________________________________________________________________
From: "Don Hall" <dhall(at)donka.net>
Subject: 5 point harness
Date: May 22, 2006
I think Van's only pushes 4pt safety belts, so if I want 5pt system, when I should be worrying about installing the brackets for 5pt? I'm working on fuse bulkheads now... ________________________________________________________________________________
Date: May 22, 2006
From: "Joseph F. Giallo, II" <jgiallo(at)mindspring.com>
Subject: Re: 5 point harness
Don, Your life will be a lot easier if you have the actual belts in hand when fitting the brackets. I found that following Van's instructions with their crotch strap kit did not properly fit the Hooker harnesses I purchased. Re-working this installation is a bear and can be avoided by having everything at the start...... Regards, Joe Don Hall wrote: > >I think Van's only pushes 4pt safety belts, so if I want 5pt system, when I >should be worrying about installing the brackets for 5pt? I'm working on >fuse bulkheads now... > > > > > > > > > ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Re: 5 point harness
Date: May 22, 2006
Yes, the 5-point bracket is much easier to install before you get everything else finished. Wiring comes to mind here. I almost did not install the 5-point bracket due to my wiring had to be moved to make room. Also, standing almost on your head while putting it in with the cockpit already done makes you want to go on diet. And age could be a factor too. At 63 I am not as flexible as once was. But I got it done just the same. My friend installed his early on and it was a much simpler task. Larry in Indiana ----- Original Message ----- > > I think Van's only pushes 4pt safety belts, so if I want 5pt system, when > I > should be worrying about installing the brackets for 5pt? I'm working > on > fuse bulkheads now... > > ________________________________________________________________________________
From: "Frank Stringham" <fstringham(at)hotmail.com>
Subject: 5 point harness.NOW
Date: May 22, 2006
Don Now! Once the fuse is flipped I insatlled the brackets. I am sure it could have been done during the mid fuse fabrication. Frank @ SGU and SLC finish / canopy work underway >From: "Don Hall" <dhall(at)donka.net> >Reply-To: rv7-list(at)matronics.com >To: >Subject: RV7-List: 5 point harness >Date: Mon, 22 May 2006 00:29:43 -0400 > > >I think Van's only pushes 4pt safety belts, so if I want 5pt system, when I >should be worrying about installing the brackets for 5pt? I'm working >on >fuse bulkheads now... > > ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Re: 5 point harness
Date: May 22, 2006
Just my experience, I too use the Hooker harness with my 5-point and did just a bit of filing on the harness to get an easier slip in fit. I did not have to rework anything with the Van's bracket installation. But, it is a tight fit and I guess that is better than one that is loose. I installed mine about 2 years ago and maybe something has changed with the bracket or the belt since then. Having the belts beforehand could help ensure a trouble free install. You just need pick the color and come up with the money sooner. Indiana Larry ----- Original Message ----- > Don, > > Your life will be a lot easier if you have the actual belts in hand when > fitting the brackets. I found that following Van's instructions with > their crotch strap kit did not properly fit the Hooker harnesses I > purchased. Re-working this installation is a bear and can be avoided by > having everything at the start...... > > Regards, > > Joe > > Don Hall wrote: > >> >>I think Van's only pushes 4pt safety belts, so if I want 5pt system, when >>I >>should be worrying about installing the brackets for 5pt? I'm working >>on >>fuse bulkheads now... >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> > ________________________________________________________________________________
Date: May 22, 2006
From: Walter Tondu <walter(at)tondu.com>
Subject: Re: 5 point harness
If you go with the Hooker Harness, don't just blindly follow Vans plans. I believe that Vans calls for an AN5 bolt but the HH takes an AN4 sized bolt. If memory works. And the earlier you can get this in, the better. -- Walter Tondu http://www.rv7-a.com Flying! ________________________________________________________________________________
Subject: 5 point harness
Date: May 22, 2006
From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com>
Hey Walter....After I had all my cushions upholstered I realised that you need to cut a hole in the seat cushion for the ball crusher strap to pass through...I.e it does not go thru the stick slot, you need to cut another hole is that correct? Thanks Frank RV7a...So close to painting I can smell the cyanide! -----Original Message----- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Walter Tondu Sent: Monday, May 22, 2006 7:25 AM Subject: Re: RV7-List: 5 point harness If you go with the Hooker Harness, don't just blindly follow Vans plans. I believe that Vans calls for an AN5 bolt but the HH takes an AN4 sized bolt. If memory works. And the earlier you can get this in, the better. -- Walter Tondu http://www.rv7-a.com Flying! ________________________________________________________________________________
Date: May 22, 2006
From: Walter Tondu <walter(at)tondu.com>
Subject: Re: 5 point harness
On 05/22 7:42, Hinde, Frank George (Corvallis) wrote: > Hey Walter....After I had all my cushions upholstered I realised that > you need to cut a hole in the seat cushion for the ball crusher strap to > pass through...I.e it does not go thru the stick slot, you need to cut > another hole is that correct? That's correct. A slot needs to be cut in the seat bottom for the ball crusher. -- Walter Tondu http://www.rv7-a.com Flying! ________________________________________________________________________________
Date: May 22, 2006
From: Matt Dralle <dralle(at)matronics.com>
Subject: Matronics BBS Forums
Hello Listers, I just wanted to send out a reminder to all of the Listers regarding the new-ish BBS (Bulletin Board System) Forums that are available at Matronics for the Email Lists. The BBS Forums give you Web-based access into the same email content that is generated by the Email Lists. When an email message is posted to any of the email lists, a copy of the message is also copied to the respective List forum section on in the BBS Forums. By the same token, when a message is posted within the BBS Forum interface context, it will also be posted to the respective email list. Basically, the BBS Forums give you yet another method of accessing the Matronics Email List content. Some people prefer email, some prefer web forums; now you can have it either way or both with the Matronics Lists! You'll have to register for a login/password on the BBS Forum to _post_ from the BBS, but you can view message content without registering for an account. To Register for an account, look for the link at the top of the main BBS Forum page entitled "Register". Click on it and follow the instructions. Site Administrator approval will be required (to keep spammers out), but I will try to get these approved in less than 24 hours. If you haven't yet taken a look at the Matronics Email List content over on the BBS Forum, surf on over and take a peek. Its pretty cool. The URL is: http://forums.matronics.com I want to stress that the BBS Forums are simply an adjunct to the existing Matronics Email Lists; another way of viewing and interacting with the Matronics List content. If you like Email, great. If you like Web Forums, great. If you like both, great. Its up to you how you view and create your content. You will also find a URL link at the bottom of this email called Matronics List Features Navigator. You can click on this link at any time to find URL links to all of the other great features available on the Matronics site like the Archive Search Engine, List Browse, List Download, FAQs, Wiki, and lots more. There is a specific Navigator for each Email List and the link for this specific List is shown below. Thanks for all the great list participation and support; it is greatly appreciated! Matt Dralle Matronics Email List Administrator ________________________________________________________________________________
Date: May 22, 2006
From: Darrell Reiley <lifeofreiley2003(at)yahoo.com>
Subject: Re: 5 point harness
Can someone scan a copy of Van's Crotch Strap Instructions for an RV7A (pdf) to me to review? Darrell "Joseph F. Giallo, II" wrote: Don, Your life will be a lot easier if you have the actual belts in hand when fitting the brackets. I found that following Van's instructions with their crotch strap kit did not properly fit the Hooker harnesses I purchased. Re-working this installation is a bear and can be avoided by having everything at the start...... Regards, Joe Don Hall wrote: > >I think Van's only pushes 4pt safety belts, so if I want 5pt system, when I >should be worrying about installing the brackets for 5pt? I'm working on >fuse bulkheads now... > > > > > > > > > begin:vcard fn:Joseph Giallo n:Giallo;Joseph org:North Carolina State University and the University of North Carolina at Chapel Hill;Joint Department of Biomedical Engineering email;internet:jgiallo(at)mindspring.com title:Graduate Research Assistant tel;cell:919-608-1975 =0A Joe Giallo=0A Graduate Research Assistant=0A Joint Department of Biomedical Engineering at North Carolina State Univer sity and the University of North Carolina at Chapel Hill=0A mobile: 919-608-1975=0A version:2.1 end:vcard --------------------------------- ________________________________________________________________________________
From: davcor(at)comcast.net
Cc: Darrell Reiley
Subject: Re: 5 point harness
Date: May 22, 2006
Hi, this is very timely, please copy me too as I've just about finished the rear (706-712) and start on the center section when I get home Friday. Thanks Dave Cordner N898DC - (rsvd) Fuse -------------- Original message -------------- From: Darrell Reiley <lifeofreiley2003(at)yahoo.com> Can someone scan a copy of Van's Crotch Strap Instructions for an RV7A (pdf) to me to review? Darrell "Joseph F. Giallo, II" wrote: Don, Your life will be a lot easier if you have the actual belts in hand when fitting the brackets. I found that following Van's instructions with their crotch strap kit did not properly fit the Hooker harnesses I purchased. Re-working this installation is a bear and can be avoided by having everything at the start...... Regards, Joe Don Hall wrote: > >I think Van's only pushes 4pt safety belts, so if I want 5pt system, when I >should be worrying about installing the brackets for 5pt? I'm working on >fuse bulkheads now... > > > > > > > > > begin:vcard fn:Joseph Giallo n:Giallo;Joseph org:North Carolina State University and the University of North Carolina at Chapel Hill;Joint Department of Biomedical Engineering email;internet:jgiallo(at)mindspring.com title:Graduate Research Assistant tel;cell:919-608-1975 =0A Joe Giallo=0A Graduate Research Assistant=0A Joint Department of Biomedical Engineering at North Carolina State Univer sity and the University of North Carolina at Chapel Hill=0A mobile: 919-608-1975=0A version:2.1 end:vcard
Hi, this is very timely, please copy me too as I've just about finished the rear (706-712) and start on the center section when I get home Friday.
 
Thanks
 
Dave Cordner
N898DC - (rsvd)
Fuse
 
Can someone scan a copy of Van's Crotch Strap Instructions for an RV7A (pdf) to me to review?
 
Darrell
 
 


"Joseph F. Giallo, II" <jgiallo(at)mindspring.com> wrote:
Don,

Your life will be a lot easier if you have the actual belts in hand when
fitting the brackets. I found that following Van's instructions with
their crotch strap kit did not properly fit the Hooker harnesses I
purchased. Re-working this installation is a bear and can be avoided by
having everything at the start......

Regards,

Joe

Don Hall wrote:

>--> RV7-List message posted by: "Don Hall"
>
>I think Van's only pushes 4pt safety belts, so if I want 5pt system, when I
>should be worrying about installing the brackets for 5pt? I'm working on
>fuse bulkheads now...
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
begin:vcard
fn:Joseph Giallo
n:Giallo;Joseph
org:North Car olina


________________________________________________________________________________
Date: May 24, 2006
From: Darrell Reiley <lifeofreiley2003(at)yahoo.com>
Subject: Re: 5 point harness
Dave, Due to no replies regarding an Instruction Sheet from Van's on the Crotch Strap installation I'm starting to think there are no such instructions offered from Van's. If I come up with something it will be forwarded to you. Darrell davcor(at)comcast.net wrote: Hi, this is very timely, please copy me too as I've just about finished the rear (706-712) and start on the center section when I get home Friday. Thanks Dave Cordner N898DC - (rsvd) Fuse -------------- Original message -------------- From: Darrell Reiley <lifeofreiley2003(at)yahoo.com> Can someone scan a copy of Van's Crotch Strap Instructions for an RV7A (pdf) to me to review? Darrell "Joseph F. Giallo, II" wrote: Don, Your life will be a lot easier if you have the actual belts in hand when fitting the brackets. I found that following Van's instructions with their crotch strap kit did not properly fit the Hooker harnesses I purchased. Re-working this installation is a bear and can be avoided by having everything at the start...... Regards, Joe Don Hall wrote: > >I think Van's only pushes 4pt safety belts, so if I want 5pt system, when I >should be worrying about installing the brackets for 5pt? I'm working on >fuse bulkheads now... > > > > > > > > > begin:vcard fn:Joseph Giallo n:Giallo;Joseph org:North Car olina State University and the University of North Carolina at Chapel Hill;Joint Department of Biomedical Engineering email;internet:jgiallo(at)mindspring.com title:Graduate Research Assistant tel;cell:919-608-1975 =0A Joe Giallo=0A Graduate Research Assistant=0A Joint Department of Biomedical Engineering at North Carolina State Univer sity and the University of North Carolina at Chapel Hill=0A mobile: 919-608-1975=0A version:2.1 end:vcard --------------------------------- --------------------------------- ________________________________________________________________________________
Date: May 29, 2006
From: Matt Dralle <dralle(at)matronics.com>
Subject: Two New Email Lists at Matronics and Wiki Reminder!
Dear Listers, I have added two new email Lists to the Matronics Line up today. These include a Continental engine List and a Lightning aircraft List: =========== continental-list(at)matronics.com http://www.matronics.com/Navigator?Continental-List Everything related to the Continental aircraft engine. Sky's the limit on discussions here. =========== =========== lightning-list(at)matronics.com http://www.matronics.com/Navigator?Lightning-List This is an exciting new design from Arion Aircraft LLC in Shelbyville Tennessee. Pete Krotje has a very nice web site on the aircraft that can be found here: http://www.arionaircraft.com/ =========== Also, if you haven't checked out the new Matronics Aircraft Wiki, swing by and have a look. Remember, a Wiki is only as good as the content that the members put into it. Have a look over some of the sections, and if you've got some interesting or useful, please add it to the Wiki! Its all about YOU! :-) The URL for the Matronics Wiki is: http://wiki.matronics.com Best regards, Matt Dralle Matronics Email List Administrator ________________________________________________________________________________
From: "ed clegg" <edwclg(at)adelphia.net>
Subject: heat box control
Date: May 30, 2006
Dose anyone remember a fella who controlled his heat box with a model airplane servo. I would like to pursue this a little if he could be found Thanks, Ed Clegg edwclg(at)adelphia.net ________________________________________________________________________________
From: <i.perry(at)lipogen.co.il>
Subject: fuel sender
Date: Jun 01, 2006
Hi All! If anyone use IE385 FUEL SENDER for Vans fuel gage and Dynon EMS -D10, working together? Thanks Ilan Perry. ________________________________________________________________________________
From: "Don Hall" <dhall(at)donka.net>
Subject: Engine Options
Date: Jun 02, 2006
Lots of choices for engines these days. For those of you who went with 180/200hp IO-360 or 160hp IO-320, would you be swayed by these choices? Superior has IO-400, 210hp. Based on angle-valve 360. Hmmm. 200hp was tempting, but maybe 210 really softens the extra weight/hp argument? ECI now offers an IOX-340, 185hp, based on 320 block. Hmmm. About same power as the venerable IO-360, but lighter and less thirsty... Yeah, prices might not favor either choice versus the common 360 or 320. But when your trying to catch your buddies, do you still think about that? My wallet and my machismo will battle for a while on that one. Hope this isn't a war-starting subject. I respect the wisdom on this list. Don ________________________________________________________________________________
From: "Don Hall" <dhall(at)donka.net>
Subject: RV patches?
Date: Jun 02, 2006
Please recommend a source for customizable RV patches (for a flight suit)... ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Engine Options
Date: Jun 02, 2006
Don't forget the IO-390-X, which is an angle valve 210hp variant produced by Lycoming. Brand new, it's cheaper than its IO-360-A1* 200hp descendant. I personally would like to see more fleet time on some of these new designs before I would hang one on my plane. But that's just me. I'm also skeptical of roller tappets that everybody is going ga-ga over. I won't argue against the theoretical benefit, but I want to see more fleet time on 'em before I buy into it in practice. Call me conservative. )_( Dan RV-7 N714D (924 hours) http://www.rvproject.com ----- Original Message ----- From: "Don Hall" <dhall(at)donka.net> Sent: Friday, June 02, 2006 5:05 PM Subject: RV7-List: Engine Options > > Lots of choices for engines these days. For those of you who went with > 180/200hp IO-360 or 160hp IO-320, would you be swayed by these choices? > > Superior has IO-400, 210hp. Based on angle-valve 360. Hmmm. 200hp was > tempting, but maybe 210 really softens the extra weight/hp argument? > ECI now offers an IOX-340, 185hp, based on 320 block. Hmmm. About same > power as the venerable IO-360, but lighter and less thirsty... > > Yeah, prices might not favor either choice versus the common 360 or 320. > But when your trying to catch your buddies, do you still think about that? > My wallet and my machismo will battle for a while on that one. > > Hope this isn't a war-starting subject. I respect the wisdom on this > list. > > Don > > > ________________________________________________________________________________
Date: Jun 03, 2006
From: "Scott Farner" <sfarner(at)gmail.com>
Subject: Re: Engine Options
One additional thing to think about with the newer engines like the IO-390 and probably the IOX-340 is the greater amount of tinkering required with the firewall forward setup over the I/O-360 and -320. There's not a whole lot of documentation out there yet on these engines. I've spent quite a bit of time scratching my head trying to figure out how to get things to fit (baffles, prop gov. cable, alternator bracket, etc.), plus the added time of fabricating new or modifying existing parts. Is it worth it? I'll see in a few months. Scott IO-390 RV-7A - Thinking about the big move to the airport. www.scottfarner.com ________________________________________________________________________________
Date: Jun 03, 2006
From: Matt Dralle <dralle(at)matronics.com>
Subject: List Enclosure Support
Dear Listers, Over the years, I have resisted the urge to enable enclosure support on the Matronics Lists for a number of reasons relating to performance, capacity, capability, and security. However, its now 2006 and most everyone using email these days is on an email client that, at some level, supports the viewing and handling of enclosures. I get a fair amount of email each month from people on the various Lists asking why their posts of this or that picture didn't go through. Back quite a while ago by popular request, I enabled enclosure support for a few Lists such as the RV10-List, Kolb-List, and the Tailwind-List. Contrary to my fears, there really hasn't been any significant issues on these Lists relating to the advent of enclosure support and for the most part, members have policed themselves well with respect to the size of things they have posted. Having enclosures enabled on some Lists and not others has given me a fair amount of headaches with respect to filtering messages and content since the formats are often quite different between a typical MIME encoded message and a generic plain-text message. The spammers are getting more cleaver all the time and are constantly trying to thwart my best efforts at keeping them from posting to the Lists. So, for these reasons, I've have decided to go ahead and enable limited enclosure posting on all of the email Lists at Matronics. This will not only increase the utility of the Lists, but will afford me a better opportunity to filter out the chaff. Here are some of the features and limits of enclosures on the Matronics Lists: 1) Enclosures will only be posted to the Real Time version of the Lists. 2) Enclosures will NOT be included in the Daily Digest version of the Lists. 3) Enclosures WILL BE forwarded on to the BBS Forum Web site. 4) Enclosures will NOT be appended to the Archives. 5) Enclosures will NOT be available in the List Browse feature. 6) Only the following file types and extensions will be allowed: jpg, bmp, gif, txt, xls, pdf, and doc All other enclosures types will be rejected and email returned to sender. The enclosure types listed above are relatively safe from a virus standpoint and don't pose a particularly large security risk. 7) !! All incoming enclosures will be scanned for viruses prior to posting to the List. This is done in real time and will not slow down the process of posting the message !! Here are some rules for posting enclosures. Failure to abide by these rules could result in the removal of a subscriber's email address from the Lists. 1) Pay attention to what you are posting!! Make sure that the files you are enclosing aren't HUGE (greater that 1MB). Remember that there are still people checking they're email via dial up modem. If you post 30MB worth of pictures, you are placing an unnecessary burden on these folks and the rest of us, for that matter. 2) SCALE YOUR PICTURES DOWN!!! I don't want to see huge 3000 x 2000 pictures getting posted that are 3 or 4MB each. This is just unacceptable. Use a program such as Photoshop to scale the picture down to something on the order of 800 x 600 and try to keep the file size to less-than 200KB, preferably much less. Microsoft has a really awesome utility available for free that allows you to Right-Click on a picture in Explorer and automatically scale it down and resave it. This is a great utility - get it, use it! http://www.microsoft.com/windowsxp/downloads/powertoys/xppowertoys.mspx Look for the link "Image Resizer" 3) !! This would seem to go without saying, but I'll say it anyway. Do not post anything that would be considered offensive by your grandmother. And you know what I'm saying; I don't want to see anything even questionable. !! 4) REMEMBER THIS: If you post a 1MB enclosure to a List with 1000 members subscribed, your 1MB enclosure must be resent 1000 times amounting to 1MB X 1000 = 1 Gigabyte of network traffic!! BE CAREFUL and BE COURTEOUS! I hope everyone will enjoy the added functionality of enclosures. Please police yourself and use good judgement when posting messages with enclosures using the guidelines I've outlined above. Best regards, Matt Dralle Matronics Email List Administrator ________________________________________________________________________________
Date: Jun 05, 2006
From: Eli and Yaffa <eliandyaffa(at)optonline.net>
Subject: RE: RV7-List Digest: 0 Msgs - 06/04/06
Please take me off this listing Thank you Eli Liebermann -----Original Message----- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of RV7-List Digest Server Sent: Monday, June 05, 2006 2:58 AM Subject: RV7-List Digest: 0 Msgs - 06/04/06 * ================================================= Online Versions of Today's List Digest Archive ================================================= Today's complete RV7-List Digest can also be found in either of the two Web Links listed below. The .html file includes the Digest formatted in HTML for viewing with a web browser and features Hyperlinked Indexes and Message Navigation. The .txt file includes the plain ASCII version of the RV7-List Digest and can be viewed with a generic text editor such as Notepad or with a web browser. HTML Version: http://www.matronics.com/digest/rv7-list/Digest.RV7-List.2006-06-04.html Text Version: http://www.matronics.com/digest/rv7-list/Digest.RV7-List.2006-06-04.txt =============================================== EMail Version of Today's List Digest Archive =============================================== ---------------------------------------------------------- RV7-List Digest Archive --- Total Messages Posted Sun 06/04/06: 0 ---------------------------------------------------------- Today's Message Index: ---------------------- ________________________________________________________________________________
Subject: Painting...A novice paints!
Date: Jun 06, 2006
From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com>
Want to hear what I did to start painting the RV...I have now finished the tail feathers complete with trim paint. See below. Frank >From one rookie painter to another...it is a lot easier than I thought it would be. Buy two 20 ounce HF guns...1) gravity feed gun (it is NOT an HVLP gun and is sometimes on sale for $15...Piece of crap but works great for primer. Under no circumstances use this for top coat. 2) HVLP HF gun (looks the same but it is a true HVLP and is sometimes on sale for $40). If it was on sale I would also buy the touch up gun regular prce around $60...So sweet for little jobs. Right now I still have my friend's touch up gun. Its hard to describe the difference between these guns until you use each one...Needless to say the primer gun will absolutly ruin your paint job if you use it for top coat. You will spend close to $1000 on paint...Needless to say the guns are dirt cheap in comparison. Primer...piece of cake. Top coat...Thin the paint a little more than it says on the can. Buy a pint of cheap (er) white paint...Tell the guy you want to practice. Put 50psi on the gun while the trigger is pulled...i.e the running pressure, even thoguh HF say use like 28psi...You'll thank me later! Setup the gun to make the classic cigar shape...you point the gun at the wall and and pull and let go of the trigger without moviing the gun...You should get the classic ciger shape...You can adjust the width of the fan and how much paint is sprayed. The site www.hotrodders.com will show you the correct pattern. Hold the gun pfectly perpenduclar to the surface...never swing the gun. Start with the paint spraying before you get to the panel...and keeep the gun at 6 to 8" from the surface. The speed of travel will be surprisingly slow. Now to practice, get an old metal shelf, propane cylinder, neighbour's car...anything you don't care about and can prop up vertically. Here's the deal...If you travel the gun too fast you will get a dry spray that will sit on the surface, i.e it won't flow...This is called orange peel. If you go too slow it will run...Actually its hard to make it run unless....You can't see it porperly..This is where you need a LOT of light at an angle to the surface...best light is outside but you need to make a tent with a filtered supply and extract system....If its not a windy day I guess you could build one outside with clear visqueen...Good luck! I got runs on my wheelpants in a couple of places because at the last minute I moved the fuse out of the shop and the remaining area (where I painted the pants) was dimly lit....Home Depot and Shop lights! Are two terms that should be used in the same sentence!...Have one overhead and one screwed to the wall to shine at the same horizontal surface. Avoid the temptation to try to "dust in the paint"...it won't work. It has to be put on as a full wet coat...You probably have half a minute where you could add to the run where maybe it got a bit thin but nore longer as it will sit on top of the old paint. This is why doing very deliberate runs with proper overlap on a large surface is paramount to avoid orangepeel. Always rig your control surfaces horizontally...This is an absolute pain in the a..! It took me about 3 hours to rig the flaps, ailerons, elevators and empanage this way...And you want to be able to flip them over and both sides at the same time..."Why?" you ask?...Remember how the paint won't flow together unless its wet?...thats why both sides need to be wet or you will get a seam where the two paint sessions join together....Remember you can't touch the surface when its painted...:). Put one coat on the top surface, flip over botoom surface and flip back to the top for the second coat...Should leave about 10 minutes for the second coat...So might want to do two elavators...I.e one coat on each and then your 10 mins will be up....Flip so that bottom side is UP...You will get some dust, best to be where no one will see it. The obvious question is...well I have to paint the fuse vertically so why go to the trouble of rigging the control surfaces as above...good point and it comes down to risk...I.e it is impossible to get a run on a horizontal surface (except at the edges). If you get a run you can(apparently...i did it once) have a paper towel and laquer thinner and real wet slop the run off and repaint. Little scary but it did work when I tried it...Otherwise you got to wait till it dries and wet sand it out and polish. Remember you can't dust in a little paint and the hard paint is like bomb proof!...A hell of a lot of work to sand and buff runs out!...So the work of rigging horizontally is worth it to reduce the risk of runs. When painting vertically spray a tack coat and wait 10 minutes....just a light skim...move gun fast. This will enable the wet coat to stick much better...When you practice on the propane tank don't apply a tack coat and see how hard it is to make it run. Runs really only happen when you put multiple wet coats on...like on a wheel pant facing nose down...it tapers going to the top...So, if you can't see well, you do it in vertical stripes...but it gets narrower going towards the top so guess what happens, you keep going over and over the narrow part...DOH! Anyway, there it is FWIW. Compressor...Mine is oil free...You will get fish eyes if there is ANY oil in your air supply...Speaking of which I made my own fresh air breathing system....put these terms together...Respirator (WITH pesticide filter, which is organic vapour and particulate), OIL FREE!!!!!!!! air compressor,...Tee in a air hose...Works great and saves $400 for a Hobby air. Sounds like a lot to take in but I picked it up pretty quickly with no one looking over my shoulder. Frank ________________________________________________________________________________
From: Darrell Reiley <lifeofreiley2003(at)yahoo.com>
Date: Jun 18, 2006
Subject: IO 390X
Does anyone have the specs for this engine? If this engine is built on a Lycoming 320 platform I would like to review the specs. Mahlon, please chime in... What makes this engine rated at 390 cubes? Darrell __________________________________________________ ________________________________________________________________________________
From: "J. Brunke" <jdoody727(at)comcast.net>
Date: Jun 22, 2006
Subject: Re: Engine Options
Dear Listers, When constructing the rudder halves together, it is advised to use Proseal or the tank sealant to initially join the aft part of both skins. Could you also use West's systems epoxy to do the job? Seems like you just want something that will provide some initial holding power. Would appreciate some advise. Thanks in advance, John Brunke "slowly but surely" ________________________________________________________________________________
From: Norman Younie <sa300(at)uniserve.com>
Date: Jun 23, 2006
Subject: Re: Engine Options
You want to use a product that remains flexible. Expoxy is quite brittle and will probably crack and may cause problems down the road. Use what Van's recommends they have the best know-how. J. Brunke wrote: > > Dear Listers, > > When constructing the rudder halves together, it is advised to use > Proseal or the tank sealant to initially join the aft part of both skins. > > Could you also use West's systems epoxy to do the job? Seems like you > just want something that will provide some initial holding power. > > Would appreciate some advise. > > Thanks in advance, > > John Brunke > "slowly but surely" > > > http://www.matronics.com/Navigator?RV7-List > http://wiki.matronics.com > > -- ________________________________________________________________________________
From: "tadsargent" <tadsargent(at)bellsouth.net>
Date: Jun 23, 2006
Subject: Re: Engine Options
I used West Epoxy system to glue the halves together. I asked Van's and it does not matter what you use. Use nothing if you like it just makes it easier to create a bond along the length of the rudder. All of those rivets will hold together just fine. As for cracking down the road, not an issue. TS 7A 110hours ----- Original Message ----- Sent: Thursday, June 22, 2006 11:27 PM > > Dear Listers, > > When constructing the rudder halves together, it is advised to use Proseal > or the tank sealant to initially join the aft part of both skins. > > Could you also use West's systems epoxy to do the job? Seems like you just > want something that will provide some initial holding power. > > Would appreciate some advise. > > Thanks in advance, > > John Brunke > "slowly but surely" > > ________________________________________________________________________________
From: Garey Wittich <gareywittich2000(at)yahoo.com>
Date: Jun 27, 2006
Subject: A GUIDE TO AIRCRAFT PAINTING & CORROSION CONTROL
THIS IS NOT "SPAM", but comes from 600+ hours of research I did while building my RV-8A. ------------------------------------------------------------ SAVE YOURSELF hundreds of hours of research time that can be better spent "building your project", by using the comprehensive "Guide to Painting & Corrosion Control of Aluminum and Composite Aircraft" (In 3rd printing) Contains 66 pages of the latest, practical information - summarized and gathered from MIL Standards, Paint Shops, Builders like you (what worked or didn't), Airframe Mfgs, etc. Covers products from - PP&G, Dupont, Sherwin W'ms, Sterling, Poly Fiber, Deft, Randolph Paints, PRC De Soto, US Paints, Aircraft Finishing Systems, 3M, etc. Some of the Topics covered in the 30 Sections are: * Aircraft Paints vs Auto Paints * Corrosion Control * Primers for Fiberglass & Steel * Prep Methods for Painting - Fiberglass, Aluminum and Steel * Epoxy Primers for Aluminum - MIL & Commercial, Solvent & Water Reducible * Wash Primers & Self Etching Primers * Other Primers - Zinc Chromate, Zinc Oxide, Enamel * Paint Types : MIL & Non MIL Polyurethanes, Enamel * Acid Etch / Conversion Coatings (Alodine) * Spray Guns - selecting, adjusting, using & painting problems * Brushes / Rollers used with Primers & Paints * Selecting a Paint Shop * 3M Cleaning Pads & Cleaners * Paint Booths and their Construction * References - MIL Standard & Tech Orders * Directory of Aircraft Paint Mfgs, Distributors - phone numbers, E- Mail addresses, Application Notes YOUR AIRPLANE is judged by it's "Paint Job", so have the latest "Information" in order to make good decisions. Contains "Do's" and "Don'ts" that save you time, $$$ and frustration. Send check for $26 (includes postage within US) to: Garey Wittich 58 Village Pkwy Santa Monica, CA. 90405 __________________________________________________ ________________________________________________________________________________
From: joelrhaynes(at)aol.com
Date: Jun 29, 2006
Subject: RE: N557XW Flies
I have the standard Positech cooler and Van's standard firewall forward kit setup. This morning I re-examined my baffles and found a number of little gaps where additional high temp RTV sealant would likely be useful so I plugged them up. I will also cover over my cabin heat take-off with duct tape for the second flight to see what that will do. Calibrating the oil temp probe with boiling water is a great idea as suggested by another lister. I do have a little room to raise the position of my oil cooler if that is necessary later on. Also, I've learned that opening the lower cowl exit some more might be useful. Second flight will be Friday morning after the RTV cures. Thanks to everyone for all the online and offline congrats and advice. Joel Haynes 7A 0.5 hours > Congratulations, Joel - isn't it a great feeling?! Regarding the cooling - I have > an 0-360 in my recently completed RV6 - operating in the warmth of Western > Australia. I'm not having any oil cooling problems at the moment - rather the > opposite! I installed a larger oil cooler than standard because I expected to > be operating in high temps. Now that winter is here I've had to tape over about > a third of the cooler to keep temps in the green. What size oil cooler have > you installed? ________________________________________________________________________ ________________________________________________________________________________
From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com>
Date: Jun 29, 2006
Subject: RE: N557XW Flies
I concur on the calibration of the oil probe. i did this and discoverd that Dynon had calibrated their engine monitors to a different range. It may be that the spec sheet for the probe was different to the actual sensors who knows? All the Dynon's now have a software fix for this. Maybe that other EFI manufacturers made the same assumption. My temp probe read 20deg F too high....Glad I found this. Congrats...I'm about 2/3rds thru painting and I'll be into fianl assembly at the hangar Frak RV7a...My Zodiac sold last week...Just in time...:) ________________________________ [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of joelrhaynes(at)aol.com Sent: Thursday, June 29, 2006 11:14 AM I have the standard Positech cooler and Van's standard firewall forward kit setup. This morning I re-examined my baffles and found a number of little gaps where additional high temp RTV sealant would likely be useful so I plugged them up. I will also cover over my cabin heat take-off with duct tape for the second flight to see what that will do. Calibrating the oil temp probe with boiling water is a great idea as suggested by another lister. I do have a little room to raise the position of my oil cooler if that is necessary later on. Also, I've learned that opening the lower cowl exit some more might be useful. Second flight will be Friday morning after the RTV cures. Thanks to everyone for all the online and offline congrats and advice. Joel Haynes 7A 0.5 hours > Congratulations, Joel - isn't it a great feeling?! Regarding the cooling - I have > an 0-360 in my recently completed RV6 - operating in the warmth of Western > Australia. I'm not having any oil cooling problems at the moment - rather the > opposite! I installed a larger oil cooler than standard because I expected to > be operating in high temps. Now that winter is here I've had to tape over about > a third of the cooler to keep temps in the green. What size oil cooler have > you installed? ________________________________ ________________________________________________________________________________
From: "tadsargent" <tadsargent(at)bellsouth.net>
Date: Jun 29, 2006
Subject: Re: RE: N557XW Flies
Congrats on the flight. I would pay attention to the temps but not make large changes till 25-30 hours or your confident the break-in has occurred. Normal CHT s may not happen till 50 or more hours even though the oil usage may subside. If you oil temps are high calibrate the probes is warm oil not water. Cruise flight oil temps for me are 190 and the cooler is on the back of the #4 Tad Sargent N130TS ----- Original Message ----- From: joelrhaynes(at)aol.com To: rv7-list(at)matronics.com Sent: Thursday, June 29, 2006 2:13 PM Subject: RV7-List: RE: N557XW Flies I have the standard Positech cooler and Van's standard firewall forward kit setup. This morning I re-examined my baffles and found a number of little gaps where additional high temp RTV sealant would likely be useful so I plugged them up. I will also cover over my cabin heat take-off with duct tape for the second flight to see what that will do. Calibrating the oil temp probe with boiling water is a great idea as suggested by another lister. I do have a little room to raise the position of my oil cooler if that is necessary later on. Also, I've learned that opening the lower cowl exit some more might be useful. Second flight will be Friday morning after the RTV cures. Thanks to everyone for all the online and offline congrats and advice. Joel Haynes 7A 0.5 hours > Congratulations, Joel - isn't it a great feeling?! Regarding the cooling - I have > an 0-360 in my recently completed RV6 - operating in the warmth of Western > Australia. I'm not having any oil cooling problems at the moment - rather the > opposite! I installed a larger oil cooler than standard because I expected to > be operating in high temps. Now that winter is here I've had to tape over about > a third of the cooler to keep temps in the green. What size oil cooler have > you installed? ------------------------------------------------------------------------- ----- ________________________________________________________________________________
From: joelrhaynes(at)aol.com
Date: Jun 30, 2006
Subject: N557XW Update
Thanks again to all who responded on and off-line with congrats and advice regarding my first flight and somewhat higher temps than hoped for. I got out the high temp RTV and plugged a few small gaps here and there in my baffles and opened the lower cowl exit area a bit more as others have done. Second flight was this morning after the RTV cured. Full power CHTs at 6500 feet (field elevation is 5000 ft) were 380-390 which was a nice improvement over yesterday. Also, oil temp was 217. This is still likely an overestimate since I need to update the firmware in my Dynon engine monitor to fix a bug causing artificially high oil temps. Thanks again to whoever it was that pointed that out to me. Without wheel pants and fairings I could only get 2550 rpm at 6500 feet with my 85 inch pitch Sensenich cruise prop. I am assuming that pants and fairings will allow for greater rpms as the speed increases. I certainly cannot complain about takeoff performance, even from our high alti tude airport. Now onto fixing the slightly heavy left wing. WHAT A RIDE!!! Joel Haynes 7A 1.5 hours Bozeman ________________________________________________________________________ ________________________________________________________________________________
From: Charlie England <ceengland(at)bellsouth.net>
Date: Jul 08, 2006
Subject: fuselage center, f-623 rib question
Greetings, those who have gone before, I'm clecoing the mid section bottom skin to the seat & baggage ribs, trying to interpret the drawings on dwg22 (view C-C). My F623L & R ribs have a joggle on the outside vertical flange where it meets the F705 bulkhead. The joggle seems intended to allow a rivet to tie the side skin, f705 bulkhead & the outside flange of the F623 together. However, view C-C (side view of this point) seems to show the F623 rib being cut off just short of the F705 bulkhead flange. If I cut nothing, I'll have a joggle in the bottom skin (obviously wrong). If I cut as shown in view C-C, I'm cutting off a joggle in the flange that Van's went to the trouble of adding to the rib. My 1st thought is to cut the inside flange & horizontal surface of the F623 & leave the joggled tab for riveting to F705. Should I do something different? Bonus question1: The instructions say to cut a 1 1/2" hole in one of the baggage ribs if you intend to add a step. Is there any harm in cutting this hole if no step is planned? (grams add up to ounces add up to pounds....) Bonus question2: Any harm in enlarging the back tooling holes in the seat ribs to 5/8", like the front ones? (possible future wiring path, if needed) Thanks, Charlie ________________________________________________________________________________
From: "tadsargent" <tadsargent(at)bellsouth.net>
Date: Jul 08, 2006
Subject: Re: fuselage center, f-623 rib question
Charlie I can answer Bonus question 1. No step installed, no holed be drilled. Weight is not that big of a deal if you install a 360CID Lycoming. Bonus question 2. Yes enlarge the holes. It is amazing how much wiring space is needed. Add this up. Manual trim cable, Tail strobe and Nav light. Then if you put the ELT or Altitude hold. As for the flange recheck the instruction or call Van's for help before you cut anything off. RV7A TS "Stripes" ----- Original Message ----- Sent: Saturday, July 08, 2006 3:21 PM > > Greetings, those who have gone before, > > I'm clecoing the mid section bottom skin to the seat & baggage ribs, > trying to interpret the drawings on dwg22 (view C-C). > > My F623L & R ribs have a joggle on the outside vertical flange where it > meets the F705 bulkhead. The joggle seems intended to allow a rivet to > tie the side skin, f705 bulkhead & the outside flange of the F623 > together. However, view C-C (side view of this point) seems to show the > F623 rib being cut off just short of the F705 bulkhead flange. If I cut > nothing, I'll have a joggle in the bottom skin (obviously wrong). If I > cut as shown in view C-C, I'm cutting off a joggle in the flange that > Van's went to the trouble of adding to the rib. > > My 1st thought is to cut the inside flange & horizontal surface of the > F623 & leave the joggled tab for riveting to F705. Should I do something > different? > > Bonus question1: The instructions say to cut a 1 1/2" hole in one of the > baggage ribs if you intend to add a step. Is there any harm in cutting > this hole if no step is planned? (grams add up to ounces add up to > pounds....) > > Bonus question2: Any harm in enlarging the back tooling holes in the > seat ribs to 5/8", like the front ones? (possible future wiring path, if > needed) > > Thanks, > > Charlie > > ________________________________________________________________________________
From: "Richard E. Tasker" <retasker(at)optonline.net>
Date: Jul 17, 2006
Subject: Re: RV9-List: Turtle deck painting color
Are these lists still working? No messages for over seven days??? And essentially nothing for over two weeks??? Dick Tasker -- Please Note: No trees were destroyed in the sending of this message. We do concede, however, that a significant number of electrons may have been temporarily inconvenienced. -- ________________________________________________________________________________
From: "tadsargent" <tadsargent(at)bellsouth.net>
Date: Jul 18, 2006
Subject: Re: RV9-List: Turtle deck painting color
Dick I have sparsley had a day without at least one email. Do you have any pictures of your project you could share? N130TS Tad Sargent "Stripes" ----- Original Message ----- Sent: Monday, July 17, 2006 11:35 PM > > Are these lists still working? No messages for over seven days??? And > essentially nothing for over two weeks??? > > Dick Tasker > > -- > Please Note: > No trees were destroyed in the sending of this message. We do concede, however, > that a significant number of electrons may have been temporarily inconvenienced. > -- > > ________________________________________________________________________________
From: "Scott R. Shook" <sshook(at)cox.net>
Date: Jul 19, 2006
Subject: RV's at OSH
My wife and I are working on the Wings on the RV-7A right now and the wife would really like a ride in an RV. Anyone with a 7 or 7A at OSH willing to accommodate a ride for me then for the wife at OSH? Weather and show permitting of course. Fuel costs will be covered Scott R. Shook - P6254 Deputy Commander Maricopa County Sheriff's Office Enforcement Support Posse 602/740-0785 sshook@mcso-esp.org ________________________________________________________________________________
From: R Y <cvn_21(at)yahoo.com>
Date: Jul 20, 2006
Subject: Re: RV's at OSH
WHAT A SHNOOK Where the hell is Maricopa County? Ain't that around here somewhere? lron "Scott R. Shook" wrote: My wife and I are working on the Wings on the RV-7A right now and the wife would really like a ride in an RV. Anyone with a 7 or 7A at OSH willing to accommodate a ride for me then for the wife at OSH? Weather and show permitting of course. Fuel costs will be covered Scott R. Shook - P6254 Deputy Commander Maricopa County Sheriff's Office Enforcement Support Posse 602/740-0785 sshook@mcso-esp.org --------------------------------- See the all-new, redesigned Yahoo.com. Check it out. ________________________________________________________________________________
From: "Scott R. Shook" <sshook(at)cox.net>
Date: Jul 20, 2006
Subject: RV's at OSH
My bad, I left my signature block on my question to the group FWIW - Maricopa County is in Phoenix, Arizona Scott & Jenni RV-7A N696JS Working on the Wings _____ [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of R Y Sent: Thursday, July 20, 2006 14:01 WHAT A SHNOOK Where the hell is Maricopa County? Ain't that around here somewhere? lron "Scott R. Shook" wrote: My wife and I are working on the Wings on the RV-7A right now and the wife would really like a ride in an RV. Anyone with a 7 or 7A at OSH willing to accommodate a ride for me then for the wife at OSH? Weather and show permitting of course. Fuel costs will be covered Scott R. Shook - P6254 Deputy Commander Maricopa County Sheriff's Office Enforcement Support Posse 602/740-0785 sshook@mcso-esp.org _____ See the all-new, redesigned Yahoo.com. Check it <http://us.rd.yahoo.com/evt=40762/*http:/www.yahoo.com/preview> out. ________________________________________________________________________________
From: "Jack Sargeant" <k5wiv(at)amsat.org>
Date: Jul 20, 2006
Subject: RV's at OSH
Wouldn't it be more accurate to say that Phoenix is in Maricopa county? Jack Sargeant Former Deputy Sheriff - Williamson County. TX -----Original Message----- [mailto:owner-rv7-list-server(at)matronics.com]On Behalf Of Scott R. Shook Sent: Thursday, July 20, 2006 5:38 PM My bad, I left my signature block on my question to the group FWIW - Maricopa County is in Phoenix, Arizona Scott & Jenni RV-7A N696JS Working on the Wings ---------------------------------------------------------------------------- -- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of R Y Sent: Thursday, July 20, 2006 14:01 To: rv7-list(at)matronics.com Subject: Re: RV7-List: RV's at OSH WHAT A SHNOOK Where the hell is Maricopa County? Ain't that around here somewhere? lron "Scott R. Shook" wrote: My wife and I are working on the Wings on the RV-7A right now and the wife would really like a ride in an RV. Anyone with a 7 or 7A at OSH willing to accommodate a ride for me then for the wife at OSH? Weather and show permitting of course. Fuel costs will be covered Scott R. Shook - P6254 Deputy Commander Maricopa County Sheriff's Office Enforcement Support Posse 602/740-0785 sshook@mcso-esp.org ---------------------------------------------------------------------------- -- See the all-new, redesigned Yahoo.com. Check it out. ________________________________________________________________________________
From: Bill Hosking <mavaj2001(at)yahoo.com>
Date: Jul 21, 2006
Subject: Re: RV's at OSH
Scott you work for one hell of a great man. I always wanted to move and join the Posse, will they take 41 year olds? Bill Hosking R Y wrote: WHAT A SHNOOK Where the hell is Maricopa County? Ain't that around here somewhere? lron "Scott R. Shook" wrote: My wife and I are working on the Wings on the RV-7A right now and the wife would really like a ride in an RV. Anyone with a 7 or 7A at OSH willing to accommodate a ride for me then for the wife at OSH? Weather and show permitting of course. Fuel costs will be covered Scott R. Shook - P6254 Deputy Commander Maricopa County Sheriff's Office Enforcement Support Posse 602/740-0785 sshook@mcso-esp.org --------------------------------- See the all-new, redesigned Yahoo.com. Check it out. --------------------------------- ________________________________________________________________________________
From: "Scott R. Shook" <sshook(at)cox.net>
Date: Jul 21, 2006
Subject: RV's at OSH
I apologize to the list for my signature block. It is not normally left on personal emails. I was not trying to represent the SO in any way but rather just very busy when I sent out this email. Scott & Jenni RV-7A N696JS Working on Wings _____ [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Bill Hosking Sent: Friday, July 21, 2006 01:26 Scott you work for one hell of a great man. I always wanted to move and join the Posse, will they take 41 year olds? Bill Hosking R Y wrote: WHAT A SHNOOK Where the hell is Maricopa County? Ain't that around here somewhere? lron "Scott R. Shook" wrote: My wife and I are working on the Wings on the RV-7A right now and the wife would really like a ride in an RV. Anyone with a 7 or 7A at OSH willing to accommodate a ride for me then for the wife at OSH? Weather and show permitting of course. Fuel costs will be covered _____ See the all-new, redesigned Yahoo.com. Check it <http://us.rd.yahoo.com/evt=40762/*http:/www.yahoo.com/preview> out. ________________________________________________________________________________
From: "Jack [Jockpilot] in Green Bay" <skyking_concorde(at)hotmail.com>
Date: Jul 22, 2006
Subject: please add my email to this list: skyking_concorde(at)hotmail.com
________________________________________________________________________________
From: "Don Hall" <dhall(at)donka.net>
Date: Jul 29, 2006
Subject: finishing kit timing and options.
I'm now drilling the longerons on my upside down fuse. I'm thinking it's about time to order that finishing kit. Also, are there better canopy choices (tint/thickness)? And for the RV7, any feedback on the Sam James cowl? other mod suggestions that might effect kit ordering? thanks ****************************************** Don Hall N517DG (registered) rv7 fuselage http://rv7.donka.net ****************************************** ________________________________________________________________________________
From: "Michael T. Ice" <aurbo(at)ak.net>
Date: Jul 29, 2006
Subject: Re: finishing kit timing and options.
Don, Check out the Carbon fiber canopy from Gamut Services. I have one on order and it should be here soon. The company is run by Charles Wilhite and he is located at the Fort Worth Airport, the same airport as Jay Pratt, lots of RV's in that area. I will post any and all experiences with the canopy, good or bad, so if your interested drop me an email. www.gamutservices.biz/products.html or: www.missionmedia.org/canopy.html Mike Ice RV-9 (no A) Anchorage, Alaska ----- Original Message ----- From: Don Hall To: rv7-list(at)matronics.com Sent: Saturday, July 29, 2006 9:11 AM Subject: RV7-List: finishing kit timing and options. I'm now drilling the longerons on my upside down fuse. I'm thinking it's about time to order that finishing kit. Also, are there better canopy choices (tint/thickness)? And for the RV7, any feedback on the Sam James cowl? other mod suggestions that might effect kit ordering? thanks ****************************************** Don Hall N517DG (registered) rv7 fuselage http://rv7.donka.net ****************************************** ________________________________________________________________________________
From: Wndwlkr1228(at)aol.com
Date: Jul 31, 2006
Subject: Re: 5pt harness kit for sale
Don, I will take the kit, if it is still available. I understand that they can be modified to fit a 6A with little trouble. My wife can pay for it with PayPal, if that is acceptable. George Stanley ________________________________________________________________________________
From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com>
Date: Jul 31, 2006
Subject: finishing kit timing and options.
I have not flown yet but the cowl looks awesome. it will take you moretime to fit. About the worst combination to make it fit is the Airflow Performance fuel injection servo, FF sump...I have a 2.25 (slightly shorter than listed) and there was no way I could fit the James alternate air setup...Its debatable that you need it anyway (with FI) but I am running without alternate air for the first flights at least. I can fit a buterfly valve and make a non return valve for the alternate air if desired but it will take time and head scratching. You would be much better off with the Bendix servo if going with FF sump or go for Verticle induction and live with the pig's snout that you bond on the bottom of the cowl. See my Yahoo group on the James cowl. Frank ________________________________ [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Don Hall Sent: Saturday, July 29, 2006 10:11 AM I'm now drilling the longerons on my upside down fuse. I'm thinking it's about time to order that finishing kit. Also, are there better canopy choices (tint/thickness)? And for the RV7, any feedback on the Sam James cowl? other mod suggestions that might effect kit ordering? thanks ****************************************** Don Hall N517DG (registered) rv7 fuselage http://rv7.donka.net ****************************************** ________________________________________________________________________________
From: "Don Hall" <dhall(at)donka.net>
Date: Jul 31, 2006
Subject: 5pt harness kit for sale
It's yours. Send me an address and I'll mail it. If you want some pics of mine during installation: http://donka.net/gallery/view_album.php?set_albumName=rv7fusecentersection <http://donka.net/gallery/view_album.php?set_albumName=rv7fusecentersection& page=2> &page=2 paypal will be fine. I'll check with my wife to get her paypal acct. ****************************************** Don Hall N517DG (registered) rv7 fuselage http://rv7.donka.net ****************************************** _____ [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Wndwlkr1228(at)aol.com Sent: Monday, July 31, 2006 6:43 AM Don, I will take the kit, if it is still available. I understand that they can be modified to fit a 6A with little trouble. My wife can pay for it with PayPal, if that is acceptable. George Stanley ________________________________________________________________________________
From: Matt Dralle <dralle(at)matronics.com>
Date: Jul 31, 2006
Subject: Matronics Email List Web Server Upgrade Tonight...
Dear Listers, This evening I will be upgrading the Matronics Web Server hardware to a new Quad-processor 2.8Ghz Xeon system (yes, 4-physical CPUs!) with an Ultra 320 SCSI Raid 5 disk system and 5GB of DDR2 RAM. As with the older system, the new system will be running the latest version of Redhat Linux. Most of the software configuration work is already done for the migration, but I still have to sync all of the archive and forum data from the old system to the new system. I am anticipating about 2 to 3 hours of downtime for me to fully make the transition, although it could be considerable less if everything goes according to plan. The Matronics Webserver will be *UNavailable* from the Internet during the work, and you will receive a time-out if you try to connect during the upgrade. Email List Distribution will be *available* during the upgrade of the Web Server, and List message distribution will function as normal. This represents a significant performance upgrade for the Matronics Web Server and you should notice nicely improved searching and surfing performance following the upgrade! Best regards, Matt Dralle Matronics Email List Administrator ________________________________________________________________________________
From: Wndwlkr1228(at)aol.com
Date: Jul 31, 2006
Subject: Re: 5pt harness kit for sale
Don, Thanks for the response! My address is as follows: George Stanley 5136 Antelope Dr. Fort Mohave, AZ. 86426 Let me know what the total is and I will take care of the bill. Great pics, by the way. They will help since the RV-6A was not included in the original 5pt harness design. George ________________________________________________________________________________
From: "Don Hall" <dhall(at)donka.net>
Date: Aug 03, 2006
Subject: 5pt harness kit for sale
****************************************** Don Hall N517DG (registered) rv7 fuselage http://rv7.donka.net ****************************************** _____ [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Wndwlkr1228(at)aol.com Sent: Monday, July 31, 2006 8:49 PM Don, Thanks for the response! My address is as follows: George Stanley 5136 Antelope Dr. Fort Mohave, AZ. 86426 Let me know what the total is and I will take care of the bill. Great pics, by the way. They will help since the RV-6A was not included in the original 5pt harness design. George ________________________________________________________________________________
From: "Don Hall" <dhall(at)donka.net>
Date: Aug 03, 2006
Subject: tip up
I'm building a tip-up, so for me this is not a debate about that option. I just have a question for the tip up crowd with experience in IMC... Does it leak when you're flying through occasional weather? Any pointers from folks who have faced or addressed this problem? I would like low odds that my planned glass panel goes zzzzzt should I end up in some showery conditions... ****************************************** Don Hall N517DG (registered) rv7 fuselage http://rv7.donka.net ****************************************** ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Date: Aug 02, 2006
Subject: Re: tip up
Mine doesn't leak in flight. It leaks a bit through the front gap when sitting out in the rain uncovered. So I cover it. )_( Dan RV-7 N714D (1021 hours) http://www.rvproject.com ----- Original Message ----- From: Don Hall To: rv7-list(at)matronics.com Sent: Wednesday, August 02, 2006 9:17 PM Subject: RV7-List: tip up I'm building a tip-up, so for me this is not a debate about that option. I just have a question for the tip up crowd with experience in IMC... Does it leak when you're flying through occasional weather? Any pointers from folks who have faced or addressed this problem? I would like low odds that my planned glass panel goes zzzzzt should I end up in some showery conditions... ****************************************** Don Hall N517DG (registered) rv7 fuselage http://rv7.donka.net ****************************************** ________________________________________________________________________________
From: "travelair" <travelair(at)comcast.net>
Date: Aug 02, 2006
Subject: Re: tip up
Dear Don; We have just picked up our new RV7a(w/tiltup) from Florida and did infact get into some rain coming home to the west coast, and yes our feet did get wet. Once home and in the hangar, I found that there was no rubber insulation in the tilt up hinge area, thus I believe that we have found our problem ? Don ----- Original Message ----- From: Don Hall To: rv7-list(at)matronics.com Sent: Wednesday, August 02, 2006 9:17 PM Subject: RV7-List: tip up I'm building a tip-up, so for me this is not a debate about that option. I just have a question for the tip up crowd with experience in IMC... Does it leak when you're flying through occasional weather? Any pointers from folks who have faced or addressed this problem? I would like low odds that my planned glass panel goes zzzzzt should I end up in some showery conditions... ****************************************** Don Hall N517DG (registered) rv7 fuselage http://rv7.donka.net ****************************************** ________________________________________________________________________________
From: Norman Younie <sa300(at)uniserve.com>
Date: Aug 03, 2006
Subject: Re: tip up
Mine doesn't leak in flight or on the ground. The water will enter if you open it in the rain. So to prevent the water from getting into the avionics I made a small eves trough to catch the run off and drain it to the side of the aircraft. Dan Checkoway wrote: > Mine doesn't leak in flight. It leaks a bit through the front gap > when sitting out in the rain uncovered. So I cover it. > > )_( Dan > RV-7 N714D (1021 hours) > http://www.rvproject.com > > ----- Original Message ----- > *From:* Don Hall > *To:* rv7-list(at)matronics.com > *Sent:* Wednesday, August 02, 2006 9:17 PM > *Subject:* RV7-List: tip up > > I'm building a tip-up, so for me this is not a debate about that > option. > I just have a question for the tip up crowd with experience in IMC... > > Does it leak when you're flying through occasional weather? Any > pointers from folks who have faced or addressed this problem? > > I would like low odds that my planned glass panel goes zzzzzt > should I end up in some showery conditions... > > > ****************************************** > Don Hall > N517DG (registered) > rv7 fuselage > http://rv7.donka.net > ****************************************** > > > ------------------------------------------------------------------------ > > ________________________________________________________________________________
From: Carl Peters <say.ahh1(at)verizon.net>
Date: Aug 03, 2006
Subject: Re: tip up
After seeing many past threads on this problem and noting some builders at Osh who taped the front seam while their planes sat outside, has anyone done a redesign where the canopy does not use a pin hinge and expose the interior? For example, Lancair has the fuse sealed, with the canopy frame laying on this, and tilting up via two C arms in the comb similar to many car trunk designs. Thoughts? Carl Peters RV-9A empennage, debating tip-up vs. slider ________________________________________________________________________________
From: "Don Hall" <dhall(at)donka.net>
Date: Aug 03, 2006
Subject: tip up
For the curious, I heard a story about a tip-up guy whose radio went out passing through some rain. He supposedly poured the water out of the radio after the flight. >:O You can bet I'll be trying to think like a clever water drop when I get to finishing. :) If you solve your problem, do tell. Thanks! ****************************************** Don Hall N517DG (registered) rv7 fuselage http://rv7.donka.net ****************************************** _____ [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of travelair Sent: Thursday, August 03, 2006 1:18 AM Dear Don; We have just picked up our new RV7a(w/tiltup) from Florida and did infact get into some rain coming home to the west coast, and yes our feet did get wet. Once home and in the hangar, I found that there was no rubber insulation in the tilt up hinge area, thus I believe that we have found our problem ? Don ----- Original Message ----- Sent: Wednesday, August 02, 2006 9:17 PM I'm building a tip-up, so for me this is not a debate about that option. I just have a question for the tip up crowd with experience in IMC... Does it leak when you're flying through occasional weather? Any pointers from folks who have faced or addressed this problem? I would like low odds that my planned glass panel goes zzzzzt should I end up in some showery conditions... ****************************************** Don Hall N517DG (registered) rv7 fuselage http://rv7.donka.net ****************************************** ________________________________________________________________________________
From: "Scott" <scott(at)randolphs.net>
Date: Aug 03, 2006
Subject: Re: tip up
My tip up did leak in flight, and did cost me a radio repair as a result. I spent a bit of time working on it and it's been dry for a year now, though it's probably only a matter of time before it leaks again. There are several areas of concern: The front edge of the canopy needs a good rubber seal that fills the whole gap tightly. This can be tricky to accomplish, especially at the lower front corners which have to "slide" over the side of the fuselage. This is a less critcal area, though, as it's not likely water will get from there to something expensive. When I finally got my installed correctly and tightly enough to avoid leakage I then had to deal with whistles from air flow sneaking past, though I eventually whittled them away by gluing in little bits of foam here and there to fill gaps and damp vibrations in the seal. The bigger problem is the hinges. I've not looked at the details on the -7 but I _think_ they're very similar to what's on my -6 and it's really tricky to get it sealed up over the top of the hinges as they extend so close to the forward skin and need to come up and forward as the canopy opens. If you're careful triming the skin in this area to leave yourself enough backing for the seal you'll probably be okay. I had to rely on stuffing it full of profressional grade caulk and then carving out enough room for the hinge to travel. Ugly but it did finally work. The third thing to watch out for are rivets and seams where the skin attached to the bulkhead and makes the seat for the front of the canopy. In my plane there are a few small holes where the bulkhead was notched to folder over in the curve and aren't _quite_ covered by the forward skin. These have also been filled with caulk. (thankfully they're not visible with the canopy down) Finally, I have some pop rivets in my canopy assembly that needed to be filled with caulk where the stem "popped" out and left a hole in the middle of the rivet. I've definitly heard folks compaining about leaks in their sliders too. For what little it's worth, though, if I had it to do again, I think I'd go slider and sacrafice the uninterrupted view (which IS spectacular) so that if water got in it landed on my head and upolstry instead of my panel. There is also the issue of rain on the ramp and getting wet behind the panel just getting into the aircraft (which also happened to me). I've not done it yet, but some kind of removable "splash shield" over the top of the avionics to protect them has been lurking in the back of my mind for a while. Scott RV6a 550 hours ________________________________________________________________________________
From: "Thomas Phy" <thomphy(at)msn.com>
Date: Aug 04, 2006
Subject: Re: RV7-List Digest: 4 Msgs - 08/03/06
RV7-List message posted by: "Scott" > > My tip up did leak in flight, and did cost me a radio repair as a result. I > spent a bit of time working on it and it's been dry for a year now, though > it's probably only a matter of time before it leaks again. > I've not done it yet, but some kind of removable "splash shield" over the > top of the avionics to protect them has been lurking in the back of my mind > for a while. As for raining on your avionics, In the 1980's, while working as an A/P on De Havilland, Dash 7's, the pilots would put their coffee cups on the center console and you guessed it, the radios were right under the coffee cups. They came out with an aluminum tent, (that must have cost them a small fortune) and the shorted out radio problem ended. Thomas Phy RV-7 T/U ________________________________________________________________________________
From: Alf Olav Frog <alfolavf(at)online.no>
Date: Aug 06, 2006
Subject: Re-tip-up
Hi fellow builders. I saw a builder who had solved the problem with rain entering behind the panel when you open the canopy: He had used waterproof lightweight fabric (almost like the fabric a spinaker for a sailboat is made of) and he had mounted this with velcro across and over the avionics bay, i.e over the backside of the panel. The avionis bay was completely protected underneath the cover and the water poured off to the sides, flowing along the top of fabric and down to the ground. I'll post a couple of pics on the photoshare-section, but I think it'll take a few days before it's published. Best regards Alf Olav Frog /Norway ________________________________________________________________________________
From: Norman Younie <sa300(at)uniserve.com>
Date: Aug 06, 2006
Subject: Re: Re-tip-up
I put a small eves trough along the top of the sub-panel and that cured the problem of water on the avionics. Alf Olav Frog wrote: > > Hi fellow builders. > > I saw a builder who had solved the problem with rain entering behind the panel when you open the canopy: > He had used waterproof lightweight fabric (almost like the fabric a spinaker for a sailboat is made of) and he had mounted this with velcro across and over the avionics bay, i.e over the backside of the panel. > > The avionis bay was completely protected underneath the cover and the water poured off to the sides, flowing along the top of fabric and down to the ground. > > I'll post a couple of pics on the photoshare-section, but I think it'll take a few days before it's published. > > Best regards Alf Olav Frog /Norway > > ------------------------------------------------------------------------ > > ________________________________________________________________________________
Date: Aug 06, 2006
From: Matt Dralle <dralle(at)matronics.com>
Subject: New Incoming Message Size Limit Implemented...
Dear Listers, Due to a number of requests to limit the size of incoming posts to the Lists because of the recently added enclosure feature, I have add a new filter that will limit the total size of any given message posted to the List. I have initially set the limit to 2MB and we'll see how everyone likes that. If a member attempts to post a message that is greater than the set limit, they will receive an email back indicating that their message wasn't posted to the List and why. Also included in the message will be the current size limit and how large their message was. Some might say that 2MB is still too large, but its a place to start... Best regards, Matt Dralle Matronics Email List Administrator ________________________________________________________________________________
From: "Larry L. Tompkins, P.E." <tompkinsl(at)integra.net>
Subject: RV6(A) with manual flaps
Date: Aug 13, 2006
I am investigating the degree of difficulty installing manual flaps on an RV-7. Van's Tech Support (Tom Green) advised that I should locate a -6(A) with manual flaps to assess the degree of difficulty using -6 manual flap components instead of the -7 kit supplied electric flap kit. With all due respect, I am NOT interested in starting a debate about the relative merits of electric vs. manual flaps. I already understand that there are passionate views on both sides. If you are or know of a -6(A) builder with manual flaps in the Portland/Vancouver area, I would appreciate a response. I am in the last stages of wing building and the fuselage is next. Thank you, Larry Tompkins ________________________________________________________________________________
From: "Don Hall" <dhall(at)donka.net>
Subject: tip up
Date: Aug 14, 2006
This thread was very helpful. Thanks to all. Only thing missing is pics showing some of the things mentioned. If you have them, can you forward links or attachments? Thanks! ****************************************** Don Hall N517DG (registered) rv7 fuselage http://rv7.donka.net ****************************************** -----Original Message----- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Scott Sent: Friday, August 04, 2006 12:33 AM Subject: Re: RV7-List: tip up My tip up did leak in flight, and did cost me a radio repair as a result. I spent a bit of time working on it and it's been dry for a year now, though it's probably only a matter of time before it leaks again. There are several areas of concern: The front edge of the canopy needs a good rubber seal that fills the whole gap tightly. This can be tricky to accomplish, especially at the lower front corners which have to "slide" over the side of the fuselage. This is a less critcal area, though, as it's not likely water will get from there to something expensive. When I finally got my installed correctly and tightly enough to avoid leakage I then had to deal with whistles from air flow sneaking past, though I eventually whittled them away by gluing in little bits of foam here and there to fill gaps and damp vibrations in the seal. The bigger problem is the hinges. I've not looked at the details on the -7 but I _think_ they're very similar to what's on my -6 and it's really tricky to get it sealed up over the top of the hinges as they extend so close to the forward skin and need to come up and forward as the canopy opens. If you're careful triming the skin in this area to leave yourself enough backing for the seal you'll probably be okay. I had to rely on stuffing it full of profressional grade caulk and then carving out enough room for the hinge to travel. Ugly but it did finally work. The third thing to watch out for are rivets and seams where the skin attached to the bulkhead and makes the seat for the front of the canopy. In my plane there are a few small holes where the bulkhead was notched to folder over in the curve and aren't _quite_ covered by the forward skin. These have also been filled with caulk. (thankfully they're not visible with the canopy down) Finally, I have some pop rivets in my canopy assembly that needed to be filled with caulk where the stem "popped" out and left a hole in the middle of the rivet. I've definitly heard folks compaining about leaks in their sliders too. For what little it's worth, though, if I had it to do again, I think I'd go slider and sacrafice the uninterrupted view (which IS spectacular) so that if water got in it landed on my head and upolstry instead of my panel. There is also the issue of rain on the ramp and getting wet behind the panel just getting into the aircraft (which also happened to me). I've not done it yet, but some kind of removable "splash shield" over the top of the avionics to protect them has been lurking in the back of my mind for a while. Scott RV6a 550 hours ________________________________________________________________________________
From: J2j3h4(at)aol.com
Date: Aug 14, 2006
Subject: Engine for sale
Since I have been informed that I cannot pass my medical, I am forced to abandon my RV 7 project and have an engine for sale. It is a Lycoming 0-320 (no suffix - this is apparently one of the earliest) complete with mags, carb, alternator, & starter (no flywheel/starter ring). It has a hollow crankshaft to allow the use of a constant-speed prop. I have the logs for the engine. In the log book, the designation TC #274 follows the model number. The serial no. is 3876-27. It is the 150 HP version and can run on auto gas. The first log entry was 5/14/56. The engine was removed from a Piper-20-150 on 6/1/93 for replacement by a larger engine and has been in storage ever since. At the time of its removal it had 1995 hours SMOH and 4399 total hours. It is located at Ellington Airport (LUG) near Lewisburg, TN. Based on similar engines I have seen advertised, I am asking $6500 and will provide free shipping at this price, but will consider reasonable offers. Jim Hasper ________________________________________________________________________________
From: J2j3h4(at)aol.com
Date: Aug 18, 2006
Subject: Re: RV 7 wing kit for sale - Medical
Sincere thanks to all who wrote to give me advice about my medical. I really do appreciate your concern, but will explain further why I've decided to give up the RV 7. I was already flying under a special issuance medical due to having a pace maker and stents in 2 arteries. Under the SIM I was required to periodically submit full medical data (stress test, EKG, pacemaker test and log, etc) even before the medical was due for reexamination. I sent in the last submittal a couple of months before the medical was due to expire, but didn't hear anything back until after it had expired. I then received a letter from the FFA stating that they had reviewed my records and found that I was not eligible for any class license. They further stated "if you reapply, we will have no choice to deny you". >From this, and AOPA agrees, I infer that they have not actually denied my medical, and I am therefore still eligible for Sport Pilot. I considered contesting their ruling, since my cardiologist says there has been no change in my condition since my previous submittal, but I decided that I would then be playing Russian roulette. That is, they could deny me at any time, and then my flying options would be even more limited - ultralight, glider, or motor glider. I agree that building is a great joy, but rather than finishing the RV 7 and then selling it, I've decided to build a Sonex instead. The Sonex is the closest thing to an RV 7 that I could find in the LSA class. (Sorry, but the RV 12 just doesn't cut it - it's not aerobatic and it won't be available for another year). After all, I'm now 70 years old and don't want to wait the year or 2 to finish the RV 7 and then another year or 2 to build the Sonex, and I can't afford a ready-built. I did fly gliders a bit and in fact soloed, but it's a 2 hour drive to the nearest glider club. There is a commercial glider operation about a 1 hour drive away, but they are VERY expensive, especially in the learning stage where you are concentrating on a particular task and often get less than an hour flight per tow (maybe only a few minutes if you are practicing recovery from tow line breaks). Thanks again for the advice and concern. It's great to know such a caring, helpful, bunch of guys. Jim Hasper ________________________________________________________________________________
From: "Don Hall" <dhall(at)donka.net>
Subject: RV 7 wing kit for sale - Medical
Date: Aug 18, 2006
Holy Moly, I hope I'm demanding aerobatic rated pacemakers and stents at 70! You are superman!. Good luck with the Sonex. If you need a left seater, come on over to ATL, and we'll drink some pre-aerobatic flight prune, er superman juice! ****************************************** Don Hall N517DG (registered) rv7 fuselage http://rv7.donka.net ****************************************** _____ From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of J2j3h4(at)aol.com Sent: Friday, August 18, 2006 2:33 AM Subject: Re: RV7-List: RV 7 wing kit for sale - Medical Sincere thanks to all who wrote to give me advice about my medical. I really do appreciate your concern, but will explain further why I've decided to give up the RV 7. I was already flying under a special issuance medical due to having a pace maker and stents in 2 arteries. Under the SIM I was required to periodically submit full medical data (stress test, EKG, pacemaker test and log, etc) even before the medical was due for reexamination. I sent in the last submittal a couple of months before the medical was due to expire, but didn't hear anything back until after it had expired. I then received a letter from the FFA stating that they had reviewed my records and found that I was not eligible for any class license. They further stated "if you reapply, we will have no choice to deny you". >From this, and AOPA agrees, I infer that they have not actually denied my medical, and I am therefore still eligible for Sport Pilot. I considered contesting their ruling, since my cardiologist says there has been no change in my condition since my previous submittal, but I decided that I would then be playing Russian roulette. That is, they could deny me at any time, and then my flying options would be even more limited - ultralight, glider, or motor glider. I agree that building is a great joy, but rather than finishing the RV 7 and then selling it, I've decided to build a Sonex instead. The Sonex is the closest thing to an RV 7 that I could find in the LSA class. (Sorry, but the RV 12 just doesn't cut it - it's not aerobatic and it won't be available for another year). After all, I'm now 70 years old and don't want to wait the year or 2 to finish the RV 7 and then another year or 2 to build the Sonex, and I can't afford a ready-built. I did fly gliders a bit and in fact soloed, but it's a 2 hour drive to the nearest glider club. There is a commercial glider operation about a 1 hour drive away, but they are VERY expensive, especially in the learning stage where you are concentrating on a particular task and often get less than an hour flight per tow (maybe only a few minutes if you are practicing recovery from tow line breaks). Thanks again for the advice and concern. It's great to know such a caring, helpful, bunch of guys. Jim Hasper ________________________________________________________________________________
Date: Aug 18, 2006
From: "Rob Prior (rv7)" <rv7(at)b4.ca>
Subject: Re: RV 7 wing kit for sale - Medical
On 23:32:57 2006-08-17 J2j3h4(at)aol.com wrote: > I agree that building is a great joy, but rather than finishing the > RV 7 and then selling it, I've decided to build a Sonex instead. The > Sonex is the closest thing to an RV 7 that I could find in the LSA > class. Good luck with the Sonex. I seriously considered it before starting my -7. In hindsight, given how far i've come on my -7 so far, the Sonex may have been a better choice. :) But it *is* a nice plane. Just my opinion, but I would put the V-tail on it. Aerodynamically it doesn't do anything extra for the design, but it does look pretty. -Rob ________________________________________________________________________________
Date: Aug 19, 2006
Subject: [ Alf Olav Frog ] : New Email List Photo Share Available!
From: Email List Photo Shares <pictures(at)matronics.com>
A new Email List Photo Share is available: Poster: Alf Olav Frog Lists: RV-List,RV6-List,RV7-List,RV9-List Subject: Prevent Water Behind Panel http://www.matronics.com/photoshare/alfolavf@online.no.08.19.2006/index.html ---------------------------------------------------------- o Main Photo Share Index http://www.matronics.com/photoshare o Submitting a Photo Share If you wish to submit a Photo Share of your own, please include the following information along with your email message and files: 1) Email List or Lists that they are related to: 2) Your Full Name: 3) Your Email Address: 4) One line Subject description: 5) Multi-line, multi-paragraph description of topic: 6) One-line Description of each photo or file: Email the information above and your files and photos to: pictures(at)matronics.com ---------------------------------------------------------- ________________________________________________________________________________
Date: Aug 19, 2006
Subject: [ Bobby Hargrave ] : New Email List Photo Share Available!
From: Email List Photo Shares <pictures(at)matronics.com>
A new Email List Photo Share is available: Poster: Bobby Hargrave Lists: RV-List,RV4-List,RV6-List,RV7-List,RV8-List,RV9-List,RV10-List Subject: Sticky Exhaust Valve http://www.matronics.com/photoshare/bphargrave@worldnet.att.net.1.08.19.2006/index.html ---------------------------------------------------------- o Main Photo Share Index http://www.matronics.com/photoshare o Submitting a Photo Share If you wish to submit a Photo Share of your own, please include the following information along with your email message and files: 1) Email List or Lists that they are related to: 2) Your Full Name: 3) Your Email Address: 4) One line Subject description: 5) Multi-line, multi-paragraph description of topic: 6) One-line Description of each photo or file: Email the information above and your files and photos to: pictures(at)matronics.com ---------------------------------------------------------- ________________________________________________________________________________
Date: Aug 26, 2006
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Rant, question, suggestion: errors in plans/drawings
Rant mode on; drinkers of the 'Van's can do no wrong' koolaid, please stop & delete now. Several weeks (months?) ago I built up all the fuselage bulkheads including the main spar carry-thru for my -7 kit. I carefully followed all the directions/drawing indications I could find, especially on the spar carrythru bulkhead. I noted & carefully followed the exploded views on dwg 11 (rev 10-16-00) & later, dwg 22 (rev 10-27-00) showing the bolts for the F633 L&R control brackets & all the F716 seat ribs with the heads to the rear, threads forward. I built up the tail cone. I completed the prep work for final assy of the midsection. I began the riveting of the midsection several days ago & today, neared completion of the riveting. While studying dwg 22 section views to determine the orientation of the bolts through the F715 seat ribs, I noticed that they show nuts on the rib flange of all the F716 seat ribs where they bolt to the F704 spar carry-thru. 'Curses; must have not been paying attention when I bolted this stuff together.' (Bad medium term memory of earlier careful study of plans.) Out came the wrenches, re-oriented all the F716 bolts, retorqued. Happened to glance at the exploded view on the same dwg. All rib bolts drawn with head on the rib flange. I checked dwg 11 exploded view for the F633 bolts; it's inconsistent with the section view on dwg 22 also. Errors/inconsistencies #742 & 743 (guesstimate :-) ) noted in the plans and/or instructions. By the way, this same section in the instructions tells you to cleco in & drill the seat & baggage floors without telling you to install the baggage ribs at all & before they mention installing the F715 seat ribs, which must be curved by the builder, have centerlines drawn on their bottom flanges (not prepunched), & be match drilled to the belly skin. My revision of dwg shows the control stick walking beam assy to the spar with bolts oriented in a fashion that cannot be achieved under the current laws of physics. When I called about that, the tech guy had different orientation for some of the bolts, on his dwg with the same revision date. Excuse: 'Well, sometimes minor changes are made without changing the rev date/number.' His 1st suggested change also could not be achieved under the current laws of physics. The final result was basically, 'assemble it however you can to get it to work.' I've lost count of the number of times I've called the tech guys at Van's to politely question or point out this kind of stuff & asked repeatedly why they don't offer a section of the website with corrections & updates. They are usually courteous, but I invariably get various lame excuses like 'you should read ahead', you should know how it's done', 'well, when we built the prototype, we didn't have the instructions', etc etc etc. Sometimes they say they will bring up the issue 'at a staff meeting' but rarely if ever do they act like the issues are any big deal. Never is there any feedback or encouragement to continue reporting this stuff & with a single exception (defective AL bar stock) never an admission that others have had the same issue. Ok, rant mode off. Question: should I care which way the F716 bolts are oriented (currently head forward, nut/washer on rib) or the F633 bolts (currently head on F633)? The belly skin rivets under the F716 bolts will be less convenient to drive, but still 'doable'. Suggestion: We all take advantage of Matt's wiki to add a section for each model & sub sections for each assy or part that we have problems understanding or that are obvious errors/inconsistencies. The entries should document the plan revision date and/or the instruction revision date. This should help us all by consolidating records of problem areas, something Van's is obviously unwilling to do. Is this a worthwhile suggestion? (Again, koolaid drinkers please don't reply.) Thanks, Charlie ________________________________________________________________________________
Subject: Re: Rant, question, suggestion: errors in plans/drawings
From: "Brian Gawronski" <six_rabbits(at)yahoo.com>
Date: Aug 27, 2006
I feel your pain. Ive wasted countless hours attempting to decipher Vans instructions. I find them poorly organized, lacking necessary detail, and at times ambiguous. After designing a great airplane, the single best thing Van could do for his customers would be to document the assembly process from the perspective of a first-time builder. Really build a kit, start to finish, exactly according to the instructions. This would allow them to find and fix errors and omissions. I believe Vans thinks their plans are accurate and complete, but the authors perhaps know too much about the assembly to realize how much they take for granted. However, not maintaining rigorous revision control is inexcusable, and indicates a lack of respect for their customers. Id happily buy the documentation that would eliminate the hours spent staring at the plans instead of building, or worse, having to disassemble and rebuild, because I cant read minds or see into the future. Read ahead? Okay, but lets please be reasonable. This is supposed to be fun, right? -------- Brian Gawronski RV-7A Empennage Read this topic online here: http://forums.matronics.com/viewtopic.php?p=57743#57743 ________________________________________________________________________________
Date: Aug 27, 2006
From: Darrell Reiley <lifeofreiley2003(at)yahoo.com>
Subject: Cylinders: ECI vs Superior or Others
I'm looking for decision support To all the Engine Gurus and Roll your own engine builders out there, which is the cylinder kit to by in todays market. So many things are changing. It seems like everyday products are being improved and or modified in some way. I will not be going with standard compression pistons and have not settled on the type of pistons or the ratio yet. I would like to discuss overall quality, casting, manufacturing methods etc... Which will require a port clean up? Who's cleaned up their fins from casing issues? Is anyone using a cryogenic process on wear parts? Etc... Any information or advice is appreciated. Thanks in advance! __________________ Darrell Reiley RV7A "Reiley Rocket" N622DR Reserved CenTex_RV_Aircraft-owner(at)yahoogroups.com __________________________________________________ ________________________________________________________________________________
From: "Paul Walter" <pdwalter(at)bigpond.net.au>
Subject: Test
Date: Sep 01, 2006
________________________________________________________________________________
From: Okrent3209(at)aol.com
Date: Sep 02, 2006
Subject: Drawing inconsistencies in Midsection of RV7
Charlie, I agree with you on the wiki idea. I've come across similar problems over the past 4 years of building very slowly. One thing that really bugs me is that my manual says to cut a 1-5/8 hole in the F725 for the step (I'm building a 7A) and the drawing shows a 1-1/2" hole. The step tube is 1-1/2". It also shows that the F623 needs to be cut to avoid interference. But no indication of what orientation the steps will have at that point? The fuselage curves back right at that point where the step seems to attach. In addition, F767 has no hole sizes. I called Vans and they said the drawing was to scale so that was the size of the holes! Mike Okrent RV7A Fuselage ________________________________________________________________________________
From: J2j3h4(at)aol.com
Date: Sep 05, 2006
Subject: RV 7 Wing Kit For Sale
Would the person who called me sometime around August 20 about the RV 7 wing kit I have for sale please call me again or email me? I've misplaced your phone number. Jim Hasper 615-595-4334 ________________________________________________________________________________
From: "Scott R. Shook" <sshook(at)cox.net>
Subject: Leading Edge/Tank Attach Strips - Question
Date: Sep 09, 2006
Hey all, I am looking for some help locating the leading edge/tank attach strips. According to my instructions I am supposed to be looking for W-423 Attach Joint Plate but I do not even see that in my parts manifest. The only thing that references tank and join are 2 strips of AS3-032X 1 1/2 X 36 1/2 Tank Joint Plate. Are these strips what I am looking for? Thanks for the help Scott & Jenni RV-7A N696JS Left Wing drilled - ready to start on tanks (ugh!) ________________________________________________________________________________
From: "Dave Cordner" <davcor(at)comcast.net>
Subject: Leading Edge/Tank Attach Strips - Question
Date: Sep 09, 2006
Leading Edge/Tank Attach Strips - Questionyep, start here: http://www.rvproject.com/20020716.html Dan Checkoway's project web site Dan has done a wonderfull job in documenting his project. I bought his CD and refer to it all the time. You will want to review his approach to not only the le/tank joint but more importantly (and useful) read his sections on the tank Z brackets. Dave -----Original Message----- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com]On Behalf Of Scott R. Shook Sent: Saturday, September 09, 2006 2:15 PM To: rv7-list(at)matronics.com Subject: RV7-List: Leading Edge/Tank Attach Strips - Question Hey all, I am looking for some help locating the leading edge/tank attach strips. According to my instructions I am supposed to be looking for W-423 Attach Joint Plate but I do not even see that in my parts manifest. The only thing that references tank and join are 2 strips of AS3-032X 1 1/2 X 36 1/2 Tank Joint Plate. Are these strips what I am looking for? Thanks for the help Scott & Jenni RV-7A N696JS Left Wing drilled - ready to start on tanks (ugh!) ________________________________________________________________________________
Date: Sep 09, 2006
From: Norman Younie <sa300(at)uniserve.com>
Subject: Re: Leading Edge/Tank Attach Strips - Question
Yes those are the strips to use and building the tanks is NOT an issue. Quite listing to people about how bad they are to build, just put it in your mind that the prop-seal can be a bit messy and get on with it. Then it won't be so bad. Scott R. Shook wrote: > > Hey all, > > I am looking for some help locating the leading edge/tank attach > strips. According to my instructions I am supposed to be looking for > W-423 Attach Joint Plate but I do not even see that in my parts > manifest. The only thing that references tank and join are 2 strips > of AS3-032X 1 1/2 X 36 1/2 Tank Joint Plate. > > Are these strips what I am looking for? > > Thanks for the help > > Scott & Jenni > > RV-7A N696JS > > Left Wing drilled - ready to start on tanks (ugh!) > > * > > > * > ------------------------------------------------------------------------ > > ________________________________________________________________________________
Subject: Re: Leading Edge/Tank Attach Strips - Question
From: "AltonD" <adeweese3(at)comcast.net>
Date: Sep 09, 2006
Drawing 12, Section F-F. Note on the left hand side of section F-F. It's buried in there, but you have the right piece. -------- AltonD Waiting on the slow build fuselage to deliver Read this topic online here: http://forums.matronics.com/viewtopic.php?p=60666#60666 ________________________________________________________________________________
From: "B Tomm" <fvalarm(at)rapidnet.net>
Subject: Leading Edge/Tank Attach Strips - Question
Date: Sep 09, 2006
To those that are new to this, When Norman said, "just put it in your mind that the prop-seal can be a bit messy and get on with it." He actually meant "flamemaster" or "PRC" (among other names) fuel tank sealant. Don't use prop-seal, whatever that is. And I agree with Norman, that the tanks are not bad to do. I would do them again if I ever build another plane . Two guys two sessions per tank. Build on. Bevan RV7A Finishing kit. ________________________________________________________________________________
Date: Sep 10, 2006
From: Norman Younie <sa300(at)uniserve.com>
Subject: Re: Leading Edge/Tank Attach Strips - Question
Looks like I made a few spelling errors in the last note. I meant Pro-Seal or PRC etc. like Van's supplies. Thanks for the correction Bevan. B Tomm wrote: > > To those that are new to this, > > When Norman said, "just put it in your mind that the prop-seal can be > a bit messy and get on with it." He actually meant "flamemaster" or > "PRC" (among other names) fuel tank sealant. Don't use prop-seal, > whatever that is. And I agree with Norman, that the tanks are not bad > to do. I would do them again if I ever build another plane . Two > guys two sessions per tank. Build on. > > Bevan > RV7A Finishing kit. > > * > > > * > ------------------------------------------------------------------------ > > ________________________________________________________________________________
Subject: Re: Test
From: "AltonD" <adeweese3(at)comcast.net>
Date: Sep 09, 2006
re: test. -------- AltonD Waiting on the slow build fuselage to deliver Read this topic online here: http://forums.matronics.com/viewtopic.php?p=60710#60710 ________________________________________________________________________________
Subject: Re: Test
From: "AltonD" <adeweese3(at)comcast.net>
Date: Sep 09, 2006
re: test. -------- AltonD Waiting on the slow build fuselage to deliver Read this topic online here: http://forums.matronics.com/viewtopic.php?p=60711#60711 ________________________________________________________________________________
Date: Sep 10, 2006
From: Charlie England <ceengland(at)bellsouth.net>
Subject: RV-7 F-770 forward side skin 'pucker factor' question
Greetings -7 fuselage builders, I've got a glitch with my F-770 forward side skins. With the mid section belly skin clecoed to the tailcone @ F706, when I add the F770 side skins & cleco them to the F704, 705 & 706 bulkheads I get a 'pucker' in the bottom edge of the skin between the rear spar carry-through & the change in angle of the bottom skin where the F-770 curved portion starts. This is where the 770 would (I assume) get riveted to the flange of the F-623 rib that lies flat in the belly skin on each side. Both sides do this. I've removed one skin & rolled the bottom corner to fit the tailcone, & it still has the 'pucker'. With the 770 clecoed to F705 bulkhead there is about a 1/4" gap at midpoint between the rear spar & the point at which the curved transistion begins. Again, one side has been curved to transition around to the belly & the other is still unbent; both exhibit the same bulge. Related question: I see in my instructions one note that says 'don't install the F-623 ribs now' but I can't find any instruction to actually install them. Anyone seen that instruction? All I've seen is an instruction to install the forward doubler attach tab for the F-623's. Thanks, Charlie ________________________________________________________________________________
From: "Don Hall" <dhall(at)donka.net>
Subject: RV-7 F-770 forward side skin 'pucker factor' question
Date: Sep 12, 2006
The directions get more vague with every step eh? I'm just a few steps ahead of you. I'm about to rivet the side skins into place. I don't have any "pucker", but I think I know what you're referring to. Where the bend in the side skin begins, there's essentially about a partial #30 size hole drilled at the corner likely to discourage cracking. I think there's an inevitable amount of daylight that will be visible through that "hole" at the intersection of the bottom skin, side skin and 623 rib. In my case, I feel confident that it's all fitting like it appears it should, and I do expect some daylight at this point. I expect it will look a little better after riveting, so I'm reserving final judgement. I might plunk a dab of proseal or rtv in that area from the inside. Here's a pic of my fuse from when I was originally doing the bend. Note that I smoothed out the two small sharp points in the side skin at that intersection. I'll take another pic of that intersection after I rivet it. (Might be a few weeks out due to imminent biz trip...) http://donka.net/gallery/view_photo.php?set_albumName=rv7fwdsection&id=DSC06 382 ****************************************** Don Hall N517DG (registered) rv7 fuselage http://rv7.donka.net ****************************************** -----Original Message----- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Charlie England Sent: Sunday, September 10, 2006 1:21 PM Subject: RV7-List: RV-7 F-770 forward side skin 'pucker factor' question --> Greetings -7 fuselage builders, I've got a glitch with my F-770 forward side skins. With the mid section belly skin clecoed to the tailcone @ F706, when I add the F770 side skins & cleco them to the F704, 705 & 706 bulkheads I get a 'pucker' in the bottom edge of the skin between the rear spar carry-through & the change in angle of the bottom skin where the F-770 curved portion starts. This is where the 770 would (I assume) get riveted to the flange of the F-623 rib that lies flat in the belly skin on each side. Both sides do this. I've removed one skin & rolled the bottom corner to fit the tailcone, & it still has the 'pucker'. With the 770 clecoed to F705 bulkhead there is about a 1/4" gap at midpoint between the rear spar & the point at which the curved transistion begins. Again, one side has been curved to transition around to the belly & the other is still unbent; both exhibit the same bulge. Related question: I see in my instructions one note that says 'don't install the F-623 ribs now' but I can't find any instruction to actually install them. Anyone seen that instruction? All I've seen is an instruction to install the forward doubler attach tab for the F-623's. Thanks, Charlie ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: RV-7 F-770 forward side skin 'pucker factor' question
Date: Sep 11, 2006
Don, Pretty sure the bent side skin flap is supposed to lay beneath the belly skin, not sit on top of it. See this photo: http://rvimg.com/images/2002/20021101_bend_in_place.jpg )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: "Don Hall" <dhall(at)donka.net> Sent: Monday, September 11, 2006 10:10 PM Subject: RE: RV7-List: RV-7 F-770 forward side skin 'pucker factor' question > > The directions get more vague with every step eh? > > I'm just a few steps ahead of you. I'm about to rivet the side skins into > place. I don't have any "pucker", but I think I know what you're referring > to. Where the bend in the side skin begins, there's essentially about a > partial #30 size hole drilled at the corner likely to discourage cracking. > I think there's an inevitable amount of daylight that will be visible > through that "hole" at the intersection of the bottom skin, side skin and > 623 rib. > > In my case, I feel confident that it's all fitting like it appears it > should, and I do expect some daylight at this point. I expect it will look > a > little better after riveting, so I'm reserving final judgement. I might > plunk a dab of proseal or rtv in that area from the inside. > > Here's a pic of my fuse from when I was originally doing the bend. Note > that > I smoothed out the two small sharp points in the side skin at that > intersection. I'll take another pic of that intersection after I rivet it. > (Might be a few weeks out due to imminent biz trip...) > > http://donka.net/gallery/view_photo.php?set_albumName=rv7fwdsection&id=DSC06 > 382 > > > ****************************************** > Don Hall > N517DG (registered) > rv7 fuselage > http://rv7.donka.net > ****************************************** > > -----Original Message----- > From: owner-rv7-list-server(at)matronics.com > [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Charlie England > Sent: Sunday, September 10, 2006 1:21 PM > To: rv7-list(at)matronics.com; RV list > Subject: RV7-List: RV-7 F-770 forward side skin 'pucker factor' question > > --> > > Greetings -7 fuselage builders, > > I've got a glitch with my F-770 forward side skins. With the mid section > belly skin clecoed to the tailcone @ F706, when I add the F770 side skins > & > cleco them to the F704, 705 & 706 bulkheads I get a 'pucker' in the bottom > edge of the skin between the rear spar carry-through & the change in angle > of the bottom skin where the F-770 curved portion starts. This is where > the > 770 would (I assume) get riveted to the flange of the F-623 rib that lies > flat in the belly skin on each side. > > Both sides do this. I've removed one skin & rolled the bottom corner to > fit > the tailcone, & it still has the 'pucker'. With the 770 clecoed to > F705 bulkhead there is about a 1/4" gap at midpoint between the rear spar > & > the point at which the curved transistion begins. > > Again, one side has been curved to transition around to the belly & the > other is still unbent; both exhibit the same bulge. > > Related question: I see in my instructions one note that says 'don't > install > the F-623 ribs now' but I can't find any instruction to actually install > them. Anyone seen that instruction? All I've seen is an instruction to > install the forward doubler attach tab for the F-623's. > > Thanks, > > Charlie > > > ________________________________________________________________________________
Date: Sep 12, 2006
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Re: RV-7 F-770 forward side skin 'pucker factor' question
Thanks for the pics. My side skin actually bulges out about 1/4" at the midpoint between that #30 hole (where you start the curve) & the rear-spar carry-through. The rivet line extending from tail forward along the forward side skins at the top longerons are straight, with all clecos in place, so I'm pretty confident in my construction technique, so far. When I didn't hear anything from the lists over the weekend, I called Van's yesterday & talked to Tom. He says that the side skin isn't supposed to meet the belly skin in that area; that the F623 should fill the gap (of at least 1/8") & the flap will hide it when everything is assembled. He advised me to remove the clecos tying the mid belly skin to the tailcone belly skin & see if the gap would close (yes, it does, at the expense of all those 'matched' holes misaligning by about almost their full diameters). Note: my instructions say to drill the F623 ribs to the belly skin (not rivet) early in the midsection assembly process, with no reference to fitting them to the side skins. Since they aren't prepunched, the only reference points to do that are the edges of the belly skin & the F705 bulkhead. After that was pointed out, he said he'd make a note of it. He offered to send new F623's, no charge (thanks Tom), that & said to reposition them outboard to (hopefully) take up the slack in the side skins. After getting off the phone, I played with one of the F623's & tried to re-contour the flange & move it outboard slightly but the gap is just too big. I also clecoed in the vertical stiffener (724??) that ends at the bend start point & that also takes out a bit of the bulge, but not enough to cure the problem. Charlie Don Hall wrote: > >The directions get more vague with every step eh? > >I'm just a few steps ahead of you. I'm about to rivet the side skins into >place. I don't have any "pucker", but I think I know what you're referring >to. Where the bend in the side skin begins, there's essentially about a >partial #30 size hole drilled at the corner likely to discourage cracking. >I think there's an inevitable amount of daylight that will be visible >through that "hole" at the intersection of the bottom skin, side skin and >623 rib. > >In my case, I feel confident that it's all fitting like it appears it >should, and I do expect some daylight at this point. I expect it will look a >little better after riveting, so I'm reserving final judgement. I might >plunk a dab of proseal or rtv in that area from the inside. > >Here's a pic of my fuse from when I was originally doing the bend. Note that >I smoothed out the two small sharp points in the side skin at that >intersection. I'll take another pic of that intersection after I rivet it. >(Might be a few weeks out due to imminent biz trip...) > >http://donka.net/gallery/view_photo.php?set_albumName=rv7fwdsection&id=DSC06 >382 > > >****************************************** > Don Hall > N517DG (registered) > rv7 fuselage > http://rv7.donka.net >****************************************** > >-----Original Message----- >From: owner-rv7-list-server(at)matronics.com >[mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Charlie England >Sent: Sunday, September 10, 2006 1:21 PM >To: rv7-list(at)matronics.com; RV list >Subject: RV7-List: RV-7 F-770 forward side skin 'pucker factor' question > >--> > >Greetings -7 fuselage builders, > >I've got a glitch with my F-770 forward side skins. With the mid section >belly skin clecoed to the tailcone @ F706, when I add the F770 side skins & >cleco them to the F704, 705 & 706 bulkheads I get a 'pucker' in the bottom >edge of the skin between the rear spar carry-through & the change in angle >of the bottom skin where the F-770 curved portion starts. This is where the >770 would (I assume) get riveted to the flange of the F-623 rib that lies >flat in the belly skin on each side. > >Both sides do this. I've removed one skin & rolled the bottom corner to fit >the tailcone, & it still has the 'pucker'. With the 770 clecoed to >F705 bulkhead there is about a 1/4" gap at midpoint between the rear spar & >the point at which the curved transistion begins. > >Again, one side has been curved to transition around to the belly & the >other is still unbent; both exhibit the same bulge. > >Related question: I see in my instructions one note that says 'don't install >the F-623 ribs now' but I can't find any instruction to actually install >them. Anyone seen that instruction? All I've seen is an instruction to >install the forward doubler attach tab for the F-623's. > >Thanks, > >Charlie > ________________________________________________________________________________
From: "Dave Cordner" <davcor(at)comcast.net>
Subject: RV-7 F-770 forward side skin 'pucker factor' question
Date: Sep 12, 2006
Thanks for the discussion of this. It seems there are alot of us working on the same area now. I have been following this discussion and thought well I've got pucker on both sides, but maybe it'll work it self out as I move along. Nope, toss the current 623's into the "spare aluminum" bucket, Just got off the phone with Scott(@ VANs) new f-623- (l & r) are on the way for me too Thanks again! Dave RV7 - 70898 -fuse forward side skins... -----Original Message----- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com]On Behalf Of Charlie England Sent: Tuesday, September 12, 2006 1:12 PM Subject: Re: RV7-List: RV-7 F-770 forward side skin 'pucker factor' question Thanks for the pics. My side skin actually bulges out about 1/4" at the midpoint between that #30 hole (where you start the curve) & the rear-spar carry-through. The rivet line extending from tail forward along the forward side skins at the top longerons are straight, with all clecos in place, so I'm pretty confident in my construction technique, so far. When I didn't hear anything from the lists over the weekend, I called Van's yesterday & talked to Tom. He says that the side skin isn't supposed to meet the belly skin in that area; that the F623 should fill the gap (of at least 1/8") & the flap will hide it when everything is assembled. He advised me to remove the clecos tying the mid belly skin to the tailcone belly skin & see if the gap would close (yes, it does, at the expense of all those 'matched' holes misaligning by about almost their full diameters). Note: my instructions say to drill the F623 ribs to the belly skin (not rivet) early in the midsection assembly process, with no reference to fitting them to the side skins. Since they aren't prepunched, the only reference points to do that are the edges of the belly skin & the F705 bulkhead. After that was pointed out, he said he'd make a note of it. He offered to send new F623's, no charge (thanks Tom), that & said to reposition them outboard to (hopefully) take up the slack in the side skins. After getting off the phone, I played with one of the F623's & tried to re-contour the flange & move it outboard slightly but the gap is just too big. I also clecoed in the vertical stiffener (724??) that ends at the bend start point & that also takes out a bit of the bulge, but not enough to cure the problem. Charlie Don Hall wrote: > >The directions get more vague with every step eh? > >I'm just a few steps ahead of you. I'm about to rivet the side skins into >place. I don't have any "pucker", but I think I know what you're referring >to. Where the bend in the side skin begins, there's essentially about a >partial #30 size hole drilled at the corner likely to discourage cracking. >I think there's an inevitable amount of daylight that will be visible >through that "hole" at the intersection of the bottom skin, side skin and >623 rib. > >In my case, I feel confident that it's all fitting like it appears it >should, and I do expect some daylight at this point. I expect it will look a >little better after riveting, so I'm reserving final judgement. I might >plunk a dab of proseal or rtv in that area from the inside. > >Here's a pic of my fuse from when I was originally doing the bend. Note that >I smoothed out the two small sharp points in the side skin at that >intersection. I'll take another pic of that intersection after I rivet it. >(Might be a few weeks out due to imminent biz trip...) > >http://donka.net/gallery/view_photo.php?set_albumName=rv7fwdsection&id=DSC0 6 >382 > > >****************************************** > Don Hall > N517DG (registered) > rv7 fuselage > http://rv7.donka.net >****************************************** > >-----Original Message----- >From: owner-rv7-list-server(at)matronics.com >[mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Charlie England >Sent: Sunday, September 10, 2006 1:21 PM >To: rv7-list(at)matronics.com; RV list >Subject: RV7-List: RV-7 F-770 forward side skin 'pucker factor' question > >--> > >Greetings -7 fuselage builders, > >I've got a glitch with my F-770 forward side skins. With the mid section >belly skin clecoed to the tailcone @ F706, when I add the F770 side skins & >cleco them to the F704, 705 & 706 bulkheads I get a 'pucker' in the bottom >edge of the skin between the rear spar carry-through & the change in angle >of the bottom skin where the F-770 curved portion starts. This is where the >770 would (I assume) get riveted to the flange of the F-623 rib that lies >flat in the belly skin on each side. > >Both sides do this. I've removed one skin & rolled the bottom corner to fit >the tailcone, & it still has the 'pucker'. With the 770 clecoed to >F705 bulkhead there is about a 1/4" gap at midpoint between the rear spar & >the point at which the curved transistion begins. > >Again, one side has been curved to transition around to the belly & the >other is still unbent; both exhibit the same bulge. > >Related question: I see in my instructions one note that says 'don't install >the F-623 ribs now' but I can't find any instruction to actually install >them. Anyone seen that instruction? All I've seen is an instruction to >install the forward doubler attach tab for the F-623's. > >Thanks, > >Charlie > ________________________________________________________________________________
From: "Don Hall" <dhall(at)donka.net>
Subject: RV-7 F-770 forward side skin 'pucker factor' question
Date: Sep 12, 2006
Thanks Dan, I'll have you know that you already corrected me about a week ago. I browsed that section of your site before driving the first rivet and noticed my faux pas before any harm was done. I'll add a note to that pic. Don -----Original Message----- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Dan Checkoway Sent: Tuesday, September 12, 2006 1:44 AM Subject: Re: RV7-List: RV-7 F-770 forward side skin 'pucker factor' question Don, Pretty sure the bent side skin flap is supposed to lay beneath the belly skin, not sit on top of it. See this photo: http://rvimg.com/images/2002/20021101_bend_in_place.jpg )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: "Don Hall" <dhall(at)donka.net> Sent: Monday, September 11, 2006 10:10 PM Subject: RE: RV7-List: RV-7 F-770 forward side skin 'pucker factor' question > > The directions get more vague with every step eh? > > I'm just a few steps ahead of you. I'm about to rivet the side skins into > place. I don't have any "pucker", but I think I know what you're referring > to. Where the bend in the side skin begins, there's essentially about a > partial #30 size hole drilled at the corner likely to discourage cracking. > I think there's an inevitable amount of daylight that will be visible > through that "hole" at the intersection of the bottom skin, side skin and > 623 rib. > > In my case, I feel confident that it's all fitting like it appears it > should, and I do expect some daylight at this point. I expect it will look > a > little better after riveting, so I'm reserving final judgement. I might > plunk a dab of proseal or rtv in that area from the inside. > > Here's a pic of my fuse from when I was originally doing the bend. Note > that > I smoothed out the two small sharp points in the side skin at that > intersection. I'll take another pic of that intersection after I rivet it. > (Might be a few weeks out due to imminent biz trip...) > > http://donka.net/gallery/view_photo.php?set_albumName=rv7fwdsection&id=DSC06 > 382 > > > ****************************************** > Don Hall > N517DG (registered) > rv7 fuselage > http://rv7.donka.net > ****************************************** > > -----Original Message----- > From: owner-rv7-list-server(at)matronics.com > [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Charlie England > Sent: Sunday, September 10, 2006 1:21 PM > To: rv7-list(at)matronics.com; RV list > Subject: RV7-List: RV-7 F-770 forward side skin 'pucker factor' question > > --> > > Greetings -7 fuselage builders, > > I've got a glitch with my F-770 forward side skins. With the mid section > belly skin clecoed to the tailcone @ F706, when I add the F770 side skins > & > cleco them to the F704, 705 & 706 bulkheads I get a 'pucker' in the bottom > edge of the skin between the rear spar carry-through & the change in angle > of the bottom skin where the F-770 curved portion starts. This is where > the > 770 would (I assume) get riveted to the flange of the F-623 rib that lies > flat in the belly skin on each side. > > Both sides do this. I've removed one skin & rolled the bottom corner to > fit > the tailcone, & it still has the 'pucker'. With the 770 clecoed to > F705 bulkhead there is about a 1/4" gap at midpoint between the rear spar > & > the point at which the curved transistion begins. > > Again, one side has been curved to transition around to the belly & the > other is still unbent; both exhibit the same bulge. > > Related question: I see in my instructions one note that says 'don't > install > the F-623 ribs now' but I can't find any instruction to actually install > them. Anyone seen that instruction? All I've seen is an instruction to > install the forward doubler attach tab for the F-623's. > > Thanks, > > Charlie > > > ________________________________________________________________________________
From: "Don Hall" <dhall(at)donka.net>
Subject: RV-7 F-770 forward side skin 'pucker factor' question
Date: Sep 12, 2006
OK, I uploaded another couple pics. Y'all have me second guessing. :> Do you have a picture of your pucker? The directions have you fit and drill the 623 rib so that the outside of the flanges line up with the bottom skin. If you do that, then would not the side skins abut the bottom skin and the 623 flange snugly? When I put it all together, it looks like my pics, partially riveted. I didn't have to force anything uncomfortably... Now seeing a hole\gap at the intersection seemed initially un-vans-like, but I reasoned this as sensible because of the nature of the transition from the boxy part of the fuselage to the curvy aft section. And, as you said, the flap has a built-in gap seal with the fuse. Anyway, it's pretty nice to know there are a couple other people so close to where I'm at in construction. I'm curious to know when you plan to order the finish kit, or whether you already have. I just kinda decided I would order the finishing kit when I tip the canoe, which is just around the corner. My general goal is that I hope to rcv the finishing kit maybe 2-4 weeks after finishing the fuse kit. (break for family life) And I'm also curious to know when y'all plan to order engine and instruments relative to these stages of construction. The cost curve is starting to get to the hockey stick. ****************************************** Don Hall N517DG (registered) rv7 fuselage http://rv7.donka.net ****************************************** -----Original Message----- From: owner-rv7-list-server(at)matronics.com [mailto:owner-rv7-list-server(at)matronics.com] On Behalf Of Charlie England Sent: Tuesday, September 12, 2006 3:12 PM Subject: Re: RV7-List: RV-7 F-770 forward side skin 'pucker factor' question --> Thanks for the pics. My side skin actually bulges out about 1/4" at the midpoint between that #30 hole (where you start the curve) & the rear-spar carry-through. The rivet line extending from tail forward along the forward side skins at the top longerons are straight, with all clecos in place, so I'm pretty confident in my construction technique, so far. When I didn't hear anything from the lists over the weekend, I called Van's yesterday & talked to Tom. He says that the side skin isn't supposed to meet the belly skin in that area; that the F623 should fill the gap (of at least 1/8") & the flap will hide it when everything is assembled. He advised me to remove the clecos tying the mid belly skin to the tailcone belly skin & see if the gap would close (yes, it does, at the expense of all those 'matched' holes misaligning by about almost their full diameters). Note: my instructions say to drill the F623 ribs to the belly skin (not rivet) early in the midsection assembly process, with no reference to fitting them to the side skins. Since they aren't prepunched, the only reference points to do that are the edges of the belly skin & the F705 bulkhead. After that was pointed out, he said he'd make a note of it. He offered to send new F623's, no charge (thanks Tom), that & said to reposition them outboard to (hopefully) take up the slack in the side skins. After getting off the phone, I played with one of the F623's & tried to re-contour the flange & move it outboard slightly but the gap is just too big. I also clecoed in the vertical stiffener (724??) that ends at the bend start point & that also takes out a bit of the bulge, but not enough to cure the problem. Charlie Don Hall wrote: > >The directions get more vague with every step eh? > >I'm just a few steps ahead of you. I'm about to rivet the side skins >into place. I don't have any "pucker", but I think I know what you're >referring to. Where the bend in the side skin begins, there's >essentially about a partial #30 size hole drilled at the corner likely to discourage cracking.


February 09, 2006 - September 12, 2006

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