RV9-Archive.digest.vol-ao

April 18, 2004 - August 23, 2004



      
      
      >From: "John Oliveira" <oliveira(at)frontiernet.net>
      >Reply-To: rv9-list(at)matronics.com
      >To: 
      >Subject: Re: RV9-List: Aileron oops?
      >Date: Fri, 16 Apr 2004 18:50:43 -0400
      >
      >
      >I hate to admit this with all you guys coming up with all these fixtures 
      >and
      >fancy ways of doing the counter sinking.  I just did mine with air drill 
      >and
      >counter sink tool, hand holding.  Results look great.  Message is, don't
      >kill yourself being too precise.  It is not necessary.
      >
      >John Oliveira
      >N909RV reserved
      >----- Original Message -----
      >From: "Bob Kelly" <mmpi(at)missionmedia.org>
      >To: 
      >Subject: Re: RV9-List: Aileron oops?
      >
      >
      > >
      > > Paul,
      > >
      > > I know not many people have one, but a small lathe or milling machine
      >really
      > > speeds things up.  I did the right elevator trailing edge in about 15-20
      > > minutes and the results were great.  You can pick up a Taig lathe with a
      > > milling adapter for about $300 and I would think a ShopSmith could be
      > > adapted.  I have a picture at www.missionmedia.org/RV-9A.html  Click on
      >the
      > > "Emp Tips" button.  There is a wood block in the jaws (not visible) that
      > > holds the proper angle and allows a slip fit for the wedge.
      > >
      > > Bob Kelly, Wings
      > >
      > >
      > > > PS: Anyone found a fast(er) way to countersink the AEX yet?  I have
      > > > been spring-clamping the thing to my drill press for each hole, to
      > > > keep the countersink from taking a huge bite.  I've got 1 aileron and
      > > > 2 huge flaps to go, not looking forward to that...
      > >
      > >
      >
      >
      
      
      
________________________________________________________________________________
Date: Apr 18, 2004
From: Paul Eastham <eastham(at)netapp.com>
Subject: center section conduit holes
Hey All, I just enlarged the outboard holes in my center section for conduit to 5/8", as instructed, and find that the holes now interfere with (are overlapped by) the two side sections that are riveted to the area. On the plans (which also instruct you to enlarge the holes to 5/8"), the holes are depicted at 3/8", and do not interfere with the side posts at that size. Anyone else have this problem? Though this one is certainly not the end of the world, I am growing increasingly frustrated by errors in the plans and manual. Should I be triple-checking every single instruction and measurement, comparing the plans, manual, and reality, for any possible conflict? Paul http://hmb.dyndns.org/~eastham/rv ________________________________________________________________________________
From: Bob Kelly <mmpi(at)missionmedia.org>
Date: Apr 18, 2004
Subject: Re: Aileron oops?
Terry, None taken! That is what this is all about, finding what works for you. I am making all sorts of little parts and tools with my mini lathe/milling machine. My only point is that we often have tools we don't consider "aircraft" tools. I would guess that some of us homebuilders have been tinkerers and have things helpful to our projects that we may not consider. I just used mine to make countersink guides for my wing spars--took only a few minutes and saved some bucks (now I don't need #6 or #8 countersinks.) Works for me! Bob Kelly, 90854, Wings On 04/18/04, Terry Hobert wrote: > > I wasn't going to jump in on this, but!!!! I have to agree with John, I > just hand held the AEX wedges and drilled them with the countersink. I > building my fuselage now and after doing the rudder, elevators, ailerons > and flaps, they all came out beautiful! If you have to have a machine shop > to do the wedges then is it really home building? Sorry, no disrespect > meant! We all have our own ways and that is good to. Terry Hobert 9A > fuselage > > ________________________________________________________________________________
From: "Terry Hobert" <terhobey(at)hotmail.com>
Subject: center section conduit holes
Date: Apr 19, 2004
I enlarged mine also and I remember the plans saying to modify the bushing because the sections would interfere. If those are the same holes you are talking about. I trimed out the bushings and put them in. I have to admit it did seem alittle funky and I am learning to read and study carefully before jumping in. There are some mistakes and Vans does fix them (sometimes), but I've also found to read the web sites and look for the areas I need to watch out for. You are probably doing that already, I bet! Small price to pay for a great airplane however! Keep on Brother, Terry Hobert 9A fuselage >From: Paul Eastham <eastham(at)netapp.com> >Reply-To: rv9-list(at)matronics.com >To: rv9-list(at)matronics.com >Subject: RV9-List: center section conduit holes >Date: Sun, 18 Apr 2004 18:15:55 -0700 > > >Hey All, > I just enlarged the outboard holes in my center section for conduit >to 5/8", as instructed, and find that the holes now interfere with >(are overlapped by) the two side sections that are riveted to the area. > > On the plans (which also instruct you to enlarge the holes to 5/8"), >the holes are depicted at 3/8", and do not interfere with the side >posts at that size. > > Anyone else have this problem? > > Though this one is certainly not the end of the world, I am growing >increasingly frustrated by errors in the plans and manual. Should I >be triple-checking every single instruction and measurement, comparing >the plans, manual, and reality, for any possible conflict? > >Paul >http://hmb.dyndns.org/~eastham/rv > > ________________________________________________________________________________
From: "Albert Gardner" <spudnut(at)worldnet.att.net>
Subject: ControlVision Hookup
Date: Apr 21, 2004
I'm using a ControlVision GPS setup to feed my Navaid. ControlVision used a cigaret lighter plugin to power both the Garmin GPS receiver and the IPAQ PDA. I wanted a more permanent setup so I ripped apart the cigaret lighter plugin and made an interface box. Wiring up the Navaid autopilot to the ControlVision setup wasn't difficult but took some time to find out the appropriate wires. If anyone is going through the same puzzle, I'll share my wiring diagram via email. My setup uses the external Smart Coupler rather than the one built into the Navaid control unit but they are nearly the same. Albert Gardner RV-9A 872RV Yuma, AZ ________________________________________________________________________________
From: "Albert Gardner" <spudnut(at)worldnet.att.net>
Subject: Poor Man's GPS
Date: Apr 21, 2004
ControlVision uses a hand-held computer and a GPS receiver to make a GPS setup for navigation. At Copperstate last year I say another company that does about the same thing but I can't remember their name. Does this ring a bell with anyone? I'm interested in using the EZ Pilot autopilot from Trio but ControlVision doesn't supply the proper GPS signal for EZ Pilot and apparently doesn't plan on doing so in the future. Albert Gardner RV-9A 872RV Yuma, AZ ________________________________________________________________________________
From: "Bill Repucci" <bill(at)repucci.com>
Subject: Lycoming O-290 D2B accessory case question
Date: Apr 23, 2004
I purchased the above mentioned engine for my RV-9. It appears to be in great shape and has low time, I'll find out more when I start disassembling it. The only gottcha is that it doesn't have a fuel pump, which prompted the following questions: 1) What O-290 accessory cases accept the fuel pump and where should I look for such a thing? 2) Can I substitute an accessory case from an O-235 or O-320? If so, which ones? 3) Are any of you flying with an Aero Carb from Sonex (http://www.aeroconversions.com/carb_index.html)? If so, could you give me some feedback? If all else fails, I'm thinking I could install two electric fuel pumps, with check valves, one pump fused directly to the battery, etc. but I would prefer to have an engine driven pump. Thanks for the help! Bill R. Huntersville, NC RV-9 SN: 90737 N941WR (Reserved) One wing down, one to go. ________________________________________________________________________________
From: "Stein Bruch" <stein(at)steinair.com>
Subject: Lycoming O-290 D2B accessory case question
Date: Apr 23, 2004
Hi Bill, Not positive, but you could do some checking....there are a lot of the older series narrow deck O-320 parts that fit on the -290's. The Sonex carb, however I can give you some advice.......Stay away from it!!!!! There are 2 newer Sonex's in the hangar next to me, and I've seen a couple more fly in here to see these guys. One of the Sonex's has the Aerocarb, and one has the regular bing. The Aerocarb has nearly killed the one owner not twice, but THREE times. He's replaced the throttle slide no less than three times with significant changes from Sonex. The first slide was Aluminum, but it was sticky (and got stuck at idle on him in the pattern) so they replaced it with a Delrin Slide. This worked for awhile, but then on one flight the idle mixture rod screwed itself shut and the engine died....So, then next, Sonex went back to an aluminum slide that was contured, and coated with teflon, but this too gave them problems, so the guys are back to the Delirin Slide with lot's of locktite on the mixture rod. Also, mounting these things is not a bowl of cherries. The cable is basically held in place through a hole drilled in the carb itself, but if it's not PERFECTLY straight, the slider sticks, usually in idle posisition. As an A&P I've helped him MANY hours with this thing, and I've seen him dead stick it in at least 3 times because of this carb. Meanwhile the guy with the regular carb has been happily flying! All that being said, some people are flying with them, and I'm a very progressive builder/pilot/mechanic, but I'll tell you this. You couldn't pay me to put one of those things on my plane or car, and I won't even fly in the plane with that carb on it. Regarding the lycoming solutions, the old Marvel carbs have over 50 years of proven reliability, they're reasonable to overhaul, and dirt simple to work on. The Aerocarb looks simple, but wait until you have to start adjusting!!! Sometimes, if you get the idle arm on wrong, you can't shut the thing off without using the key, other times the cable is a nightmare to get straight. I could go on for hours!! Cheers, Stein Bruch RV6's, Minneapolis. -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com]On Behalf Of Bill Repucci rv4-list(at)matronics.com Subject: RV9-List: Lycoming O-290 D2B accessory case question I purchased the above mentioned engine for my RV-9. It appears to be in great shape and has low time, I'll find out more when I start disassembling it. The only gottcha is that it doesn't have a fuel pump, which prompted the following questions: 1) What O-290 accessory cases accept the fuel pump and where should I look for such a thing? 2) Can I substitute an accessory case from an O-235 or O-320? If so, which ones? 3) Are any of you flying with an Aero Carb from Sonex (http://www.aeroconversions.com/carb_index.html)? If so, could you give me some feedback? If all else fails, I'm thinking I could install two electric fuel pumps, with check valves, one pump fused directly to the battery, etc. but I would prefer to have an engine driven pump. Thanks for the help! Bill R. Huntersville, NC RV-9 SN: 90737 N941WR (Reserved) One wing down, one to go. ________________________________________________________________________________
From: "Dale Larsen" <slickrock@been-there.com>
Subject: Re: center section conduit holes
Date: Apr 29, 2004
Paul, I had the same problem. Just had to radius the overlapping piece so that a nylon bushing would snap in. Dale ----- Original Message ----- From: "Paul Eastham" <eastham(at)netapp.com> Subject: RV9-List: center section conduit holes > > Hey All, > I just enlarged the outboard holes in my center section for conduit > to 5/8", as instructed, and find that the holes now interfere with > (are overlapped by) the two side sections that are riveted to the area. > > On the plans (which also instruct you to enlarge the holes to 5/8"), > the holes are depicted at 3/8", and do not interfere with the side > posts at that size. > > Anyone else have this problem? > > Though this one is certainly not the end of the world, I am growing > increasingly frustrated by errors in the plans and manual. Should I > be triple-checking every single instruction and measurement, comparing > the plans, manual, and reality, for any possible conflict? > > Paul > http://hmb.dyndns.org/~eastham/rv > > ________________________________________________________________________________
From: "Roger Evenson" <revenson(at)comcast.net>
Subject: Re: Wings
Date: Apr 29, 2004
Look again, I think you will find some written advice on mounting the wings. ----- Original Message ----- From: "Dale Larsen" <slickrock@been-there.com> Subject: RV9-List: Wings > > Now that I am ready to mount the wings, I looked through the instruction > manual to find out just how to proceed. No luck. There are no instructions > to mount the wings. Just some cryptic measurements on one of the drawings. > There are some instructions on Van's site, but these are generic. > > Anyone got advice on the easisest way to proceed? > > Thanks, > > Dale > > ________________________________________________________________________________
Subject: Wings
Date: Apr 30, 2004
From: "Bartrim, Todd" <Steve.Bartrim(at)canfor.com>
Hi Dale; If you have one of the early wing manuals, there was a few pages missing which detail this step. I found this as well and since it was a Saturday I couldn't phone Vans, so I asked an identical question and some kind soul on the list immediately sent me a .PDF file with the missing pages. These pages have some fairly important info, so I wouldn't advise that you just "wing it" :-). I'm at work right now and don't have the info, but a quick call to Vans or possibly look for it on their web site should get it for you. S. Todd Bartrim Turbo 13B RX-9endurance C-FSTB http://www3.telus.net/haywire/RV-9/C-FSTB.htm "Imagination is more important than knowledge" -Albert Einstein > -----Original Message----- > From: Roger Evenson [SMTP:revenson(at)comcast.net] > Sent: Thursday, April 29, 2004 9:03 PM > To: rv9-list(at)matronics.com > Subject: Re: RV9-List: Wings > > > Look again, I think you will find some written advice on mounting the wings. > > ----- Original Message ----- > From: "Dale Larsen" <slickrock@been-there.com> > To: > Subject: RV9-List: Wings > > > > > > Now that I am ready to mount the wings, I looked through the instruction > > manual to find out just how to proceed. No luck. There are no > instructions > > to mount the wings. Just some cryptic measurements on one of the > drawings. > > There are some instructions on Van's site, but these are generic. > > > > Anyone got advice on the easisest way to proceed? > > > > Thanks, > > > > Dale > > > > > > ________________________________________________________________________________
Date: May 01, 2004
From: Leland <Federigo(at)pacbell.net>
Subject: Panel Removal
Is it possible to remove the instrument panel on a completed RV9 slider, or at least unscrew the fasteners it and tip the top of it back to gain access to the back of the instruments and wiring? Leland in Pleasanton Just ordered the Dynon D-10A ________________________________________________________________________________
From: "Tod Watkins" <twatkins(at)bendcable.com>
Subject: Re: Panel Removal
Date: May 01, 2004
Oh and in response to your original question I think the answer is NO once the original panel is installed it cannot be tipped out from the top to gain access to the back.. someone may have a trick that I don't know of but from what I saw of our original panel installation the way it fits into the fuselage in that area tipping it would be very difficult if not impossible and may result in a one tip per panel outcome... if you know what I mean... we decided that the Affordable Panel was the way to go for that reason... as easy access to the back of the panel was a high priority to us.. Tod ----- Original Message ----- From: "Leland" <Federigo(at)pacbell.net> Subject: RV9-List: Panel Removal > > Is it possible to remove the instrument panel on a completed RV9 slider, > or at least unscrew the fasteners it and tip the top of it back to gain > access to the back of the instruments and wiring? > Leland in Pleasanton > Just ordered the Dynon D-10A > > ________________________________________________________________________________
From: "Dale Larsen" <slickrock@been-there.com>
Subject: Re: Wings
Date: May 02, 2004
Todd, You're right, the early manuals did not include wing installation instructions. I searched this archive, and found the missing instructions: http://www.matronics.com/searching/getmsg_script.cgi?INDEX=1251239?KEYS=wing_&_install_&_fax?LISTNAME=RV9?HITNUMBER=5?SERIAL=13545111103?SHOWBUTTONS=NO Thanks! Dale ----- Original Message ----- From: "Bartrim, Todd" <Steve.Bartrim(at)canfor.com> Subject: RE: RV9-List: Wings > > Hi Dale; > If you have one of the early wing manuals, there was a few pages missing which detail this step. I found this as well and since it was a Saturday I couldn't phone Vans, so I asked an identical question and some kind soul on the list immediately sent me a .PDF file with the missing pages. These pages have some fairly important info, so I wouldn't advise that you just "wing it" :-). I'm at work right now and don't have the info, but a quick call to Vans or possibly look for it on their web site should get it for you. > > S. Todd Bartrim > Turbo 13B > RX-9endurance > C-FSTB > http://www3.telus.net/haywire/RV-9/C-FSTB.htm > > "Imagination is more important than knowledge" > -Albert Einstein > > > > -----Original Message----- > > From: Roger Evenson [SMTP:revenson(at)comcast.net] > > Sent: Thursday, April 29, 2004 9:03 PM > > To: rv9-list(at)matronics.com > > Subject: Re: RV9-List: Wings > > > > > > Look again, I think you will find some written advice on mounting the wings. > > > > ----- Original Message ----- > > From: "Dale Larsen" <slickrock@been-there.com> > > To: > > Subject: RV9-List: Wings > > > > <slickrock@been-there.com> > > > > > > Now that I am ready to mount the wings, I looked through the instruction > > > manual to find out just how to proceed. No luck. There are no > > instructions > > > to mount the wings. Just some cryptic measurements on one of the > > drawings. > > > There are some instructions on Van's site, but these are generic. > > > > > > Anyone got advice on the easisest way to proceed? > > > > > > Thanks, > > > > > > Dale > > > > > > ________________________________________________________________________________
Date: May 02, 2004
From: Leland <Federigo(at)pacbell.net>
Subject: Re: Panel Removal
Tod, thank you for your input, both online and off. I have already punched, painted and begun wiring my panel and cannot easily start over with a segmented panel. I am already regretting my action. Leland in Pleasanton Adding the EGT's & CHT's to the Grand Rapids EIS (ordered a Dynon D10A on Friday with a planned June delivery) ________________________________________________________________________________
From: "Albert Gardner" <spudnut(at)worldnet.att.net>
Subject: Re: Panel Removal
Date: May 02, 2004
Another 9A builder (still in progress) and I were looking at our panels thinking about this issue. I have the map box in mine and it is quite deep-extends through the sub-panel so that complicates removal a lot. Also, my radio trays are riveted to the panel and were intended to stay that way while his are bolted and meant to stay with the plane-clearly a better plan. Both of us made extensive use of multipin connectors so that almost all panel wires go through these connectors on the subpanel to make removal easier. If I ever do it again, I think all wires will go through connectors in this way and the map box-if I put one in-will bolt to the panel. The last big impediment to removal is the corners of the panel. We could have made the corners part of the structure and I think a much narrower panel with no structures like radio trays or map boxes would come right out. Albert Gardner RV-9A 872RV Yuma, AZ ________________________________________________________________________________
From: <fablef(at)bellsouth.net>
Subject: Re: Panel Removal
Date: May 02, 2004
The one drawback about bolting the mapbox to the sub-panel bulkhead is that you will have to use screws to attach the mapbox flanges to the panel. Not a problem at all, but the flush look of rivets makes for a better finish. Fabian > > From: "Albert Gardner" <spudnut(at)worldnet.att.net> > Date: 2004/05/02 Sun PM 01:46:29 EDT > To: > Subject: Re: RV9-List: Panel Removal > > ________________________________________________________________________________
From: "Bill Repucci" <bill(at)repucci.com>
Subject: Re: Panel Removal
Date: May 02, 2004
Why not rivet flanges with p-nuts to the panel and then use screws to attach the map box to these flanges from the inside. Then you could use a stubby screwdriver to remove the screws, thus allowing the panel to come out while leaving the map box behind. Just my $.02 worth. Bill R. Huntersville, NC RV-9 SN: 90737 Just finished my 2nd fuel tank today! 554 hours and counting. www.repucci.com/bill/baf.html -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com] On Behalf Of fablef(at)bellsouth.net Subject: Re: Re: RV9-List: Panel Removal The one drawback about bolting the mapbox to the sub-panel bulkhead is that you will have to use screws to attach the mapbox flanges to the panel. Not a problem at all, but the flush look of rivets makes for a better finish. Fabian > > From: "Albert Gardner" <spudnut(at)worldnet.att.net> > Date: 2004/05/02 Sun PM 01:46:29 EDT > To: > Subject: Re: RV9-List: Panel Removal > > == direct advertising on the Matronics Forums. == == == ________________________________________________________________________________
From: "Albert Gardner" <spudnut(at)worldnet.att.net>
Subject: Re: Panel Removal
Date: May 02, 2004
In my mind the biggest drawback to making the mapbox removable from the panel is having to find a new type of hinge. The door could also be removable from the hinge but currently Vans use a piano hinge riveted to both the door and the mapbox. The mapbox is handy and deep enough for sectionals but too deep for other uses unless you want to reach waaay in. BTW, consider taking the corners off of the panel that surounds the fuel selector valve (F-983C). I did and both my leg and my passengers leg thank me after every flight. Albert Gardner RV-9A 872RV Yuma, AZ ________________________________________________________________________________
From: DThomas773(at)aol.com
Date: May 02, 2004
Subject: Re: Panel Removal
Hi Guys, You know what? A better place for a map box, than the instrument panel, is between the seats just forward of the flap drive motor housing. Dennis Thomas ________________________________________________________________________________
From: "Neil Henderson" <neil.mo51(at)btopenworld.com>
Subject: Undercarriage Leg Stiffeners
Date: May 03, 2004
Listers I recall from postings some time ago that the general consensus was that the wooden undercarriage stiffeners called for on the Van's plans were unnecessary. A question to those with RV9's in the air. Did you fit and if not how is the ground handling. Your input would be very welcome. Neil Henderson RV9-A Aylesbury UK ________________________________________________________________________________
Date: May 08, 2004
From: Paul Eastham <eastham(at)netapp.com>
Subject: aileron spar countersink
Hi all, Has anyone asked Van's yet about their crazy instructions for countersinking the aileron spar? They say to countersink it for skin dimples, since we don't want to warp that .040 spar. Problem is, .040 is too thin to countersink for a dimple. Enlarges the hole. Paul http://hmb.dyndns.org/~eastham/rv ________________________________________________________________________________
Date: May 09, 2004
From: Bill Ervin <n57wc(at)yahoo.com>
Subject: Re: RV9-List Digest: 1 Msgs - 05/08/04
paul, according to my tech adviser you can (almost a "should") dimple up to .040! Be careful not to gouge the bend of the flange with the dimple set. Bill > > > Hi all, > Has anyone asked Van's yet about their crazy > instructions for > countersinking the aileron spar? They say to > countersink it for skin > dimples, since we don't want to warp that .040 spar. > Problem is, > .040 is too thin to countersink for a dimple. > Enlarges the hole. > > Paul > http://hmb.dyndns.org/~eastham/rv > __________________________________ http://hotjobs.sweepstakes.yahoo.com/careermakeover ________________________________________________________________________________
From: "Moxie" <rv9a(at)wideopenwest.com>
Subject: aileron spar countersink
Date: May 09, 2004
Hello Paul, I suggest countersinking through the skin into the aileron then the nose skin will cover. If you have Countersunk the spar and came up with the enlarged hole, then use a strip of aluminum inside of the spar. I believe you could rivet the over enlarged holes and be okay, but I am not going that route. I over enlarge the left Aileron and could not get the clecos to hold, so I placed scrap pieces under every cleco to form a clamp. My kit Came with extra 1/2 inch strips the length of my aileron spar. The counter sinking of the sink/spar combo is similar to the tank skin to rear baffle. Best regards, Phil Johnston Hi all, Has anyone asked Van's yet about their crazy instructions for countersinking the aileron spar? They say to countersink it for skin dimples, since we don't want to warp that .040 spar. Problem is, .040 is too thin to countersink for a dimple. Enlarges the hole. Paul http://hmb.dyndns.org/~eastham/rv ________________________________________________________________________________
From: "Fabian Lefler" <fablef(at)bellsouth.net>
, ,
Subject: Monroy ADT-300 Traffic Detector
Date: May 09, 2004
For the last couple of weeks, I have had a number of calls from builders inquiring about the arrival of additional ADT-300 units. We sold out our first batch fairly quickly, and have received a second batch. However, it appears that the manufacturer can't seem to catch with the demand fast enough, so we don't know how long they will be around for those that interested. If you are interested in finding out about the product, you can see can click here http://www.affordablepanels.com/monroy300.htm Regards, Fabian Lefler www.affordablepanels.com <http://www.affordablepanels.com/> ________________________________________________________________________________
Date: May 10, 2004
From: Paul Eastham <eastham(at)netapp.com>
Subject: Re: aileron spar countersink
Hi group, Reply from Van's was that I should only be countersinking to regular depth, not dimple depth. Obviously... :| Gus claims that the dimple will conform as it is riveted. Ok, so why have I been spending so much time with dimple gauges then? :) I pestered them about adding some warning to the manual here, just in case they ever revise it.. I got a number of replies about csinking through the main skin+spar, and if you read the part of the manual where they talk about countersinking technique this does indeed seem like the right thing to do. Paul > > Hello Paul, > > I suggest countersinking through the skin into the aileron then the nose > skin will cover. If you have > Countersunk the spar and came up with the enlarged hole, then use a strip of > aluminum inside of the spar. > I believe you could rivet the over enlarged holes and be okay, but I am not > going that route. I over enlarge the left > Aileron and could not get the clecos to hold, so I placed scrap pieces under > every cleco to form a clamp. My kit > Came with extra 1/2 inch strips the length of my aileron spar. > > The counter sinking of the sink/spar combo is similar to the tank skin to > rear baffle. > > Best regards, > > > Phil Johnston > > > Hi all, > Has anyone asked Van's yet about their crazy instructions for > countersinking the aileron spar? They say to countersink it for skin > dimples, since we don't want to warp that .040 spar. Problem is, > .040 is too thin to countersink for a dimple. Enlarges the hole. > > Paul > http://hmb.dyndns.org/~eastham/rv > > > > > ________________________________________________________________________________
From: "Paul Pflimlin" <pablo(at)phonewave.net>
Subject: Re: aileron spar countersink
Date: May 10, 2004
----- Original Message ----- From: "Moxie" <rv9a(at)wideopenwest.com> Subject: RE: RV9-List: aileron spar countersink Hello namesake(Tocajo) My suggestion: I dimpled the spar lightly, leaving some meat on the backside, then countersunk removing a small amount of material; worked great! > > Hello Paul, > > I suggest countersinking through the skin into the aileron then the nose > skin will cover. If you have > Countersunk the spar and came up with the enlarged hole, then use a strip of > aluminum inside of the spar. > I believe you could rivet the over enlarged holes and be okay, but I am not > going that route. I over enlarge the left > Aileron and could not get the clecos to hold, so I placed scrap pieces under > every cleco to form a clamp. My kit > Came with extra 1/2 inch strips the length of my aileron spar. > > The counter sinking of the sink/spar combo is similar to the tank skin to > rear baffle. > > Best regards, > > > Phil Johnston > > > Hi all, > Has anyone asked Van's yet about their crazy instructions for > countersinking the aileron spar? They say to countersink it for skin > dimples, since we don't want to warp that .040 spar. Problem is, > .040 is too thin to countersink for a dimple. Enlarges the hole. > > Paul > http://hmb.dyndns.org/~eastham/rv > > ________________________________________________________________________________
From: "Wayne Williams" <rwayne(at)gamewood.net>
Subject: F6111: baggage skin stiffener
Date: May 10, 2004
What's up with the F6111? Mine don't even come close to fitting the pre-punched holes in the top skin that covers part of the baggage compartment-- IF that's where it goes; I don't even see this part on the plans! Interestingly, it does fit the curve of this top skin front edge pretty close. Anyone have any ideas or suggestions? Thanks! Wayne Williams RV-9A (slider) Wings and fuse ________________________________________________________________________________
Date: May 10, 2004
From: "Richard E. Tasker" <retasker(at)optonline.net>
Subject: Re: F6111: baggage skin stiffener
Check the archives. This was covered in detail a few months ago. Basically you have to trim a little and bend a little and it fits just fine along the prepunched holes. Dick Tasker Wayne Williams wrote: > >What's up with the F6111? Mine don't even come close to fitting the >pre-punched holes in the top skin that covers part of the baggage >compartment-- IF that's where it goes; I don't even see this part on the >plans! Interestingly, it does fit the curve of this top skin front edge >pretty close. >Anyone have any ideas or suggestions? > >Thanks! > >Wayne Williams >RV-9A (slider) >Wings and fuse > > > > ________________________________________________________________________________
From: "Bryan Carr" <b.m.carr(at)telus.net>
Subject: Fairings
Date: May 10, 2004
Has anyone used the fairings from Fairings Etc. on their 9A? I just mounted the wheel pants and hate fiberglass work. Bryan Carr ________________________________________________________________________________
From: Andy Karmy <andy(at)karmy.com>
Subject: Re: Fairings
Date: May 10, 2004
Yep, got the top intersection fairings from Bob at Fairings Etc. I did a bit of bending with a heat gun to get them to fit like I wanted, fit nice and much easier than doing layups upside down! You can see pictures of them here: http://www.karmy.com/rv9a/pictures/fuselage/Fairings/index.htm - Andy On May 10, 2004, at 10:03 PM, Bryan Carr wrote: > > Has anyone used the fairings from Fairings Etc. on their 9A? > I just mounted the wheel pants and hate fiberglass work. > Bryan Carr > > > _- > ======================================================================= > _- > ======================================================================= > _- > ======================================================================= > _- > ======================================================================= > > > > - Andy Karmy andy(at)karmy.com ________________________________________________________________________________
From: "Albert Gardner" <spudnut(at)worldnet.att.net>
Subject: Re: Fairings
Date: May 11, 2004
I built my own and when I found these I threw mine away and used these. Much better, lighter and smoother. Bob Snedaker at http://www.fairings-etc.com/ does a great job. I enjoyed building my own but I found it a challenge to make nice smooth curves and mine weighed about twice as much as Bobs. You need to flex the upper intersection fairings to get them on and off so they need to be flexible unless you make them in 2 pieces. BTW, the upper intersection fairing for the main gear is not the same as the 6A, in spite of what I had been told by others. In the past Bobs web page didn't have pictures for the 9 and 9A but I called him and he did have fairing for the 9's. Albert Gardner RV-9A 872RV Yuma, AZ . ----- Original Message ----- From: "Bryan Carr" <b.m.carr(at)telus.net> Subject: RV9-List: Fairings > Has anyone used the fairings from Fairings Etc. on their 9A? ________________________________________________________________________________
From: "copperhead" <copperhead(at)tcmax.net>
Subject: New builder....
Date: May 11, 2004
Well after much lurking, visiting different projects, and encouragement from other RV builders (such as Rick in Nevada), I have stepped off into the deep water. It took several visits out to the college to participate in numerous experiments and selling vast quantities of various body fluids, but I finally got the money and I am now the proud owner of an -9 empennage and complete tool kit. After looking over the plans, I must say I am excitedly scared at the prospect of building this machine. This is gonna be GREAT! I anticipate ordering the wing kit by the end of the summer as I have a few other projects to complete first (including a wedding), plus my back just wouldn't hold up to the late night dancing at the club which threw my finances a little off. The paper route is going well though, plus the whole lottery thing each week, so hopefully I should be back on top by then. I am located in Southeast Missouri and looking to hook up with a tech counselor as I want it done the best I can possibly make it. I have received a contact list from EAA which I plan on utilizing, unless someone wants to step forward or has a better idea. I would also like to co-mingle with other builders in the area. One of the final decisions on this particular project was the RV family. Each person seems genuinely concerned about every aspect of this hobby and goes out of their way to show it. I have been greatly impressed with the overall attitude of RVer's which made me want to be a part. Thanks for the opportunity to participate with such a distinquished group. BTW, I have an extra set of preview plans for sale (its a long, sad story). I would consider a trade for a wing kit or maybe a set of those nomex shorts. Chuck in Missouri #90662 99.9% to go (still trying to get the box opened) ________________________________________________________________________________
From: DThomas773(at)aol.com
Date: May 11, 2004
Subject: Re: New builder....
Hi Chuck, Open the box and inventory the parts. If for no other reason, to be sure they are all there and not damaged in shipping. Don't worry about being intimidated. We all were and still are. You have made a good decision and have chosen an excellant kit. You will be surprised at how many resources are avialable to you. Get hackin at it. Dennis Thomas ________________________________________________________________________________
Date: May 11, 2004
From: Richard Scott <rscott(at)cascadeaccess.com>
Subject: Re: New builder....
Chuck & other newbies, A couple suggestions: As you inventory, write a part description that makes sense to you on the outside of the bags. If you are going to keep the parts in the original boxes until you need them, note on your pick list which box each part is in and / or list them on the outside of the box. Richard Scott 9A emp, but only a TE plus one complete elevator to go before wings! ________________________________________________________________________________
Date: May 12, 2004
From: G B <microsys(at)alltel.net>
Subject: new builder
Hello, My $0.02 worth. Write the rivet numbers on the bag with a sharpie in 1/2" or higher numbers. You will appreciate it later (470-4-4)! Don't do what I did: the shim for the rib for the horizontal stabilizer was in one of the bags. I cut it from the other strip stock that was supposed to be used for fiberglass tip on the rudder. Get help from a fellow RV builder, at least at first. This helped me tremendously! Read all the plans steps two or three times before doing the step. The order in which things need to be done is that way for a reason (not to close up an assembly before it is absolutely necessary). My emp is nearly done, and the wings are due to be shipped in late June. Glen Bankston Moultrie, GA ________________________________________________________________________________
From: "Albert Gardner" <spudnut(at)worldnet.att.net>
Subject: Re: New builder....
Date: May 12, 2004
Chuck, if there is an EAA Chapter close by give them a visit. I spent a few dollars on donuts but in return I got more than enough support to complete my 9A and made some very good friends to boot. Albert Gardner RV-9A 872RV Yuma, AZ ________________________________________________________________________________
Date: May 12, 2004
From: Richard Scott <rscott(at)cascadeaccess.com>
Subject: Re: new builder
One more thing: Join or start a builder's group. You can do this at your local EAA chapter or on your own by finding out from Van's the names of builders in your area, call them up and organize a visit to someone's project. Our meetings were inspired by the Home Wing meetings, but we wanted a smaller group. We like a small group, less than a dozen folks. We get together at 7 and spend some time looking over the project in an informal manner for awhile as there are always latecomers. Then the host talks a little about the project, the problems he had and the solutions he found. We try to have a tech counselor or an A&P there to demonstrate some how to do something, such as shaving a rivet or dimpling a spot in a tight space, as was covered in a recent RVator. There is usually a tool discussion covering things like neat tools someone has found or good buys. The tech counselor documents the visit which is supposed to help down the road, but I am not far enough along to know how, yet. We have a good time, solve some problems and these get togethers are informative and motivational. Last time we had to kick people out at 9. Note for chapter members: These builder's groups can be a good chapter recruiting tool. Invite non-member builders to the group, then invite them to the chapter. Usually, they join. Richard Scott 9 Emp ________________________________________________________________________________
From: "John Oliveira" <oliveira(at)frontiernet.net>
Subject: Re: new builder
Date: May 12, 2004
Another two cents. I have put all small parts in "Ziploc" bags, written on with a sharpie as to the exact specification and the stock number or item number from the kit. all these baggies are stored in one drawer of my tool cabinet . It is real easy to find the right stuff quickly, both visually and per spec. John Oliveira ----- Original Message ----- From: "G B" <microsys(at)alltel.net> Subject: RV9-List: new builder > > Hello, > > My $0.02 worth. > > Write the rivet numbers on the bag with a sharpie in 1/2" or higher > numbers. You will appreciate it later (470-4-4)! > > Don't do what I did: the shim for the rib for the horizontal stabilizer > was in one of the bags. I cut it from the other strip > stock that was supposed to be used for fiberglass tip on the rudder. > > Get help from a fellow RV builder, at least at first. This helped me > tremendously! > > Read all the plans steps two or three times before doing the step. The > order in which things need to be done > is that way for a reason (not to close up an assembly before it is > absolutely necessary). > > My emp is nearly done, and the wings are due to be shipped in late June. > > Glen Bankston > Moultrie, GA > > ________________________________________________________________________________
From: Neilekins(at)aol.com
Date: May 12, 2004
Subject: Re: new builder
Where is the best place to buy tools? ________________________________________________________________________________
From: DThomas773(at)aol.com
Date: May 12, 2004
Subject: Re: new builder
I bought most of my tools from Cleveland Tool Co. ( Listed on Van's website.) I can highly reccomend these people. They are also RV builders and do builders work shops. When you call them a person answers the phone and you get what you want, plus they will spend time on the phone with you, telling you how to use the tools. Organizing your hardware? I would suggest you go to your local hardware store, spend 10 to 15 dollars for a plastic organizer with a couple dozen drawers. Put all your rivets and common size screws, etc. into it. Therre are only a 12 or 15 kinds of rivets you will use and having them sized and in sequence in drawers is very handy. Dennis Thomas ________________________________________________________________________________
From: "Tommy Mead" <bigun73(at)msn.com>
Subject: Re: new builder
Date: May 13, 2004
Snap-on bigun73(at)msn.com ----- Original Message ----- From: Neilekins(at)aol.com<mailto:Neilekins(at)aol.com> To: rv9-list(at)matronics.com Sent: Wednesday, May 12, 2004 7:58 PM Subject: Re: RV9-List: new builder Where is the best place to buy tools? ________________________________________________________________________________
From: "Jim Wright" <jlwright@cox-internet.com>
Subject: Tool Bins
Date: May 13, 2004
I bought a couple of plastic organizers from Lowe's that have different size bins. They work great and I labeled all the bins for the different size rivets. It sure makes it easy to grab what you need quick. I also use them to hold drill bits, countersinks, and other small tools. The bigger bins will even hold a lot of the small aluminum componants. They are about 18 inches square and 6 inches deep. Jim Wright RV-9 90919 ________________________________________________________________________________
Date: May 13, 2004
From: James Murray <jmurraymd(at)yahoo.com>
Subject: Re: RV9-List Digest: 7 Msgs - 05/12/04
To the new builder: I am now flying - 10.1 hours. It is well worth the work. 40930 Jim Murray --- RV9-List Digest Server wrote: > * > > ================================================== > Online Versions of Today's List Digest Archive > ================================================== > > Today's complete RV9-List Digest can be also be > found in either > of the two Web Links listed below. The .html file > includes the Digest > formatted in HTML for viewing with a web browser and > features Hyperlinked > Indexes and Message Navigation. The .txt file > includes the plain ASCII > version of the RV9-List Digest and can be viewed > with a generic > text editor such as Notepad or with a web browser. > > HTML Version: > > > http://www.matronics.com/digest/rv9-list/Digest.RV9-List.2004-05-12.html > > Text Version: > > > http://www.matronics.com/digest/rv9-list/Digest.RV9-List.2004-05-12.txt > > > ================================================ > EMail Version of Today's List Digest Archive > ================================================ > > > > > RV9-List Digest Archive > --- > Total Messages Posted Wed > 05/12/04: 7 > > > > > Today's Message Index: > ---------------------- > > 1. 06:30 AM - new builder (G B) > 2. 08:25 AM - Re: New builder.... (Albert > Gardner) > 3. 01:44 PM - Re: new builder (Richard Scott) > 4. 05:56 PM - Re: new builder (John Oliveira) > 5. 06:01 PM - Re: new builder > (Neilekins(at)aol.com) > 6. 07:19 PM - Re: new builder > (DThomas773(at)aol.com) > 7. 10:55 PM - Re: new builder (Tommy Mead) > > > > ________________________________ Message 1 > _____________________________________ > > > From: G B <microsys(at)alltel.net> > Subject: RV9-List: new builder > > > > Hello, > > My $0.02 worth. > > Write the rivet numbers on the bag with a sharpie in > 1/2" or higher > numbers. You will appreciate it later (470-4-4)! > > Don't do what I did: the shim for the rib for the > horizontal stabilizer > was in one of the bags. I cut it from the other > strip > stock that was supposed to be used for fiberglass > tip on the rudder. > > Get help from a fellow RV builder, at least at > first. This helped me > tremendously! > > Read all the plans steps two or three times before > doing the step. The > order in which things need to be done > is that way for a reason (not to close up an > assembly before it is > absolutely necessary). > > My emp is nearly done, and the wings are due to be > shipped in late June. > > Glen Bankston > Moultrie, GA > > > > > > > ________________________________ Message 2 > _____________________________________ > > > From: "Albert Gardner" <spudnut(at)worldnet.att.net> > Subject: Re: RV9-List: New builder.... > > > > Chuck, if there is an EAA Chapter close by give them > a visit. I spent a few > dollars on donuts but in return I got more than > enough support to complete > my 9A and made some very good friends to boot. > Albert Gardner > RV-9A 872RV > Yuma, AZ > > > > > > > ________________________________ Message 3 > _____________________________________ > > > From: Richard Scott <rscott(at)cascadeaccess.com> > Subject: Re: RV9-List: new builder > > > > One more thing: > > Join or start a builder's group. You can do this at > your local EAA chapter > or on your own by finding out from Van's the names > of builders in your > area, call them up and organize a visit to someone's > project. > > Our meetings were inspired by the Home Wing > meetings, but we wanted a > smaller group. > > We like a small group, less than a dozen folks. We > get together at 7 and > spend some time looking over the project in an > informal manner for awhile > as there are always latecomers. Then the host talks > a little about the > project, the problems he had and the solutions he > found. We try to have a > tech counselor or an A&P there to demonstrate some > how to do something, > such as shaving a rivet or dimpling a spot in a > tight space, as was covered > in a recent RVator. There is usually a tool > discussion covering things > like neat tools someone has found or good buys. The > tech counselor > documents the visit which is supposed to help down > the road, but I am not > far enough along to know how, yet. We have a good > time, solve some > problems and these get togethers are informative and > motivational. Last > time we had to kick people out at 9. > > Note for chapter members: These builder's groups > can be a good chapter > recruiting tool. Invite non-member builders to the > group, then invite them > to the chapter. Usually, they join. > > Richard Scott > 9 Emp > > > > > > > ________________________________ Message 4 > _____________________________________ > > > From: "John Oliveira" <oliveira(at)frontiernet.net> > === message truncated === __________________________________ http://movies.yahoo.com/showtimes/movie?mid=1808405861 ________________________________________________________________________________
From: "Ken Moak" <airplanestuff(at)sbcglobal.net>
Subject: new builder
Date: May 13, 2004
I could not be happier with Avery Tools http://www.averytools.com I have purchased some from Cleveland. http://www.cleavelandtool.com and they seemed to be good people also. Neither are cheap, but good quality tools aren't If you need some odd tool and accuracy is not an issue (plastic mallet, small files etc) Harbor Freight, if accuracy is important go somewhere else (ie their drill bits will make a hole, how big????) Plastic bins Lowe's, Home Depot etc. Ken Moak Wings 90509 -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com] On Behalf Of Neilekins(at)aol.com Subject: Re: RV9-List: new builder Where is the best place to buy tools? ________________________________________________________________________________
From: DThomas773(at)aol.com
Date: May 13, 2004
Subject: Re: new builder
Snap On? Snap On tools are the Cadillac of tools but are very pricey. Generally tools of this quality are used by professionals that use them every day and like the convenience of a driver that calls on them weekly. I don't buy much from Sears, but I think their basic hand tools, wrenches, screw drivers, sockets sets, etc., are very good quality and reasonable. They also are life time, no quibble, guaranteed. Dennis Thomas ________________________________________________________________________________
From: "Bill Repucci" <bill(at)repucci.com>
Subject: new builder
Date: May 13, 2004
One other supplier that I like is Wholesale Tools: http://www.wttool.com/Merchant2/merchant.mvc They are good for inexpensive tools (they also have name brand tools) and supplies such as 3M deburring wheels, sand paper, storage bins, castering wheels, dust masks, etc. They also carry the drop forged eye bolts Van's recommends for tie down rings (Less than $2 each) and a tube drilling jig (v-block) at a reasonable price. CENTER IT - Tube Drilling Jig $14.95 http://wttool.com/Merchant2/merchant.mvc?Screen=PROD&Product_Code=1290-0 200&Category_Code Eye bolts $1.68 (I think this is the right size) http://wttool.com/Merchant2/merchant.mvc?Screen=PROD&Product_Code=4026-0 010&Category_Code Bill R. RV-9 SN: 90737 Ailerons www.repucci.com/bill/baf.html -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com] On Behalf Of DThomas773(at)aol.com Subject: Re: RV9-List: new builder Snap On? Snap On tools are the Cadillac of tools but are very pricey. Generally tools of this quality are used by professionals that use them every day and like the convenience of a driver that calls on them weekly. I don't buy much from Sears, but I think their basic hand tools, wrenches, screw drivers, sockets sets, etc., are very good quality and reasonable. They also are life time, no quibble, guaranteed. Dennis Thomas == direct advertising on the Matronics Forums. == == == ________________________________________________________________________________
From: "Pitner, Timothy" <TPitner(at)flowcorp.com>
Subject: New builder....
Date: May 13, 2004
Forget the wedding or you will never get this thing done... TIM PITNER Technical Service Flow International Corporation | www.flowcorp.com 23500 64th Ave. S. | Kent, WA 98032 | USA tel: 253.813.3318 | fax: 253.813.3282 | tpitner(at)flowcorp.com -----Original Message----- From: copperhead [mailto:copperhead(at)tcmax.net] Subject: RV9-List: New builder.... Well after much lurking, visiting different projects, and encouragement from other RV builders (such as Rick in Nevada), I have stepped off into the deep water. It took several visits out to the college to participate in numerous experiments and selling vast quantities of various body fluids, but I finally got the money and I am now the proud owner of an -9 empennage and complete tool kit. After looking over the plans, I must say I am excitedly scared at the prospect of building this machine. This is gonna be GREAT! I anticipate ordering the wing kit by the end of the summer as I have a few other projects to complete first (including a wedding), plus my back just wouldn't hold up to the late night dancing at the club which threw my finances a little off. The paper route is going well though, plus the whole lottery thing each week, so hopefully I should be back on top by then. I am located in Southeast Missouri and looking to hook up with a tech counselor as I want it done the best I can possibly make it. I have received a contact list from EAA which I plan on utilizing, unless someone wants to step forward or has a better idea. I would also like to co-mingle with other builders in the area. One of the final decisions on this particular project was the RV family. Each person seems genuinely concerned about every aspect of this hobby and goes out of their way to show it. I have been greatly impressed with the overall attitude of RVer's which made me want to be a part. Thanks for the opportunity to participate with such a distinquished group. BTW, I have an extra set of preview plans for sale (its a long, sad story). I would consider a trade for a wing kit or maybe a set of those nomex shorts. Chuck in Missouri #90662 99.9% to go (still trying to get the box opened) ________________________________________________________________________________
Date: May 13, 2004
From: Jim Buechler <jkb1(at)voicenet.com>
Subject: Help on prep & primers
1.9 DATE_IN_FUTURE_03_06 Date: is 3 to 6 hours after Received: date I just purchased the empanage kit while down at Sun N Fun and am now ready to start construction. Got to test fly a 9 while down there also. Very nice. My question is what exactly do you need to do before applying primer paint, where to buy it, what kind of primer paint, etc. Any help is appreciated. There is a lot of info from various web sites, but nothing consistent. Is all you have to do is scotch brite, then primer? Or do you need to prep the metal with something, then alodine, then primer. Or is a self etching primer sufficient? By the way, in following other threads, I bought my tools from Cleveland Tools while at Sun N Fun. They have a great tool set. I don't think you will find a better rivet squeezer. ________________________________________________________________________________
From: "Jim Wright" <jlwright@cox-internet.com>
Subject: Re: Help on prep & primers 1.9 DATE_IN_FUTURE_03_06
Date: - - - , 20-
Date: Thu, 13 May 2004 18:09:39 -0500 I used Sherwin Williams wash primer as does Van's on their quick build kits. I washed everuthing with hot soapy water using a scotchbrite pad to scrub the surfaces. After everything is dry I wiped the parts down with acetone and then sprayed the primer. If done right the primer will be transparent which is good so you can see the the identifying markings. The primer seems to stick like crazy. Even duct tape left on overnight won't pull the paint off. BTW, this process is for internal surfaces only and not the exterior. I will use PPG epoxy primer for that. I hope this helps. There are lots of different ways to accomplish the same thing. Jim ----- Original Message ----- From: "Jim Buechler" <jkb1(at)voicenet.com> Subject: RV9-List: Help on prep & primers 1.9 DATE_IN_FUTURE_03_06 Date: is 3 to 6 hours after Received: date > > I just purchased the empanage kit while down at Sun N Fun and am now > ready to start construction. Got to test fly a 9 while down there > also. Very nice. My question is what exactly do you need to do before > applying primer paint, where to buy it, what kind of primer paint, etc. > Any help is appreciated. There is a lot of info from various web sites, > but nothing consistent. Is all you have to do is scotch brite, then > primer? Or do you need to prep the metal with something, then alodine, > then primer. Or is a self etching primer sufficient? By the way, in > following other threads, I bought my tools from Cleveland Tools while at > Sun N Fun. They have a great tool set. I don't think you will find a > better rivet squeezer. > > ________________________________________________________________________________
From: "Bill Repucci" <bill(at)repucci.com>
Subject: Help on prep & primers 1.9 DATE_IN_FUTURE_03_06
Date: - - - , 20-
Date: Thu, 13 May 2004 21:35:37 -0400 Jim, Congrats on the purchase! Priming is a hotly debated subject with all the RV builders. Van's has stated that you don't need to prim the skins, only select parts; however, I went overboard according to our local EAA chapter but I hope to put my RV-9 on floats some day so I think it is worth the effort. The following is what I do and is not a recommendation, just one guy's process. 1st. Scotch bright 2nd. Alumni-prep 3rd. Wash it off 4th. Alodine 5th. Wash it off 6th. Let it dry (blowing it off or putting a fan on it helps) 7th. Go to bed 8th. Get up in the morning and paint the parts with SEP brand gray primer for aluminum. (SEP = Self Etching primer) The stuff comes in a spray can, holds up to the duct tape test, works great, can be found at an automotive supply store, there is no paint gun to clean and it dries in 15 minutes. 9th. Take a shower, eat breakfast, and go to work. Well I used to go to work until the company made another 25% cut last month. Now I spend my days looking for work. Good luck and happy riveting. Regarding the comment Tim said to Copperhead about not getting married. My Fiance is my riveting partner. Heck, she even got upset when I told her I was going to have a friend come over to help rivet the 2nd wing. This is the same woman who, on one of our first dates helped me bolt a new roll bar in the Miata I race. I couldn't do this without her and wouldn't want to. Hey, even her father came over for a three day weekend to help rivet. Bill R. RV-9 SN: 90737 Ailerons (The fuselage will have to wait until I'm employed again.) -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com] On Behalf Of Jim Buechler Subject: RV9-List: Help on prep & primers 1.9 DATE_IN_FUTURE_03_06 Date: is 3 to 6 hours after Received: date I just purchased the empanage kit while down at Sun N Fun and am now ready to start construction. Got to test fly a 9 while down there also. Very nice. My question is what exactly do you need to do before applying primer paint, where to buy it, what kind of primer paint, etc. Any help is appreciated. There is a lot of info from various web sites, but nothing consistent. Is all you have to do is scotch brite, then primer? Or do you need to prep the metal with something, then alodine, then primer. Or is a self etching primer sufficient? By the way, in following other threads, I bought my tools from Cleveland Tools while at Sun N Fun. They have a great tool set. I don't think you will find a better rivet squeezer. == direct advertising on the Matronics Forums. == == == ________________________________________________________________________________
From: Sargentclt(at)cs.com
Date: May 14, 2004
Subject: Re: new builder
For hand tools etc. The Yard Store. And for specility tools Cleveland or Aircraft supply. The best is a fellow finished RV builder Tad Finish and Firewall RV7A ________________________________________________________________________________
From: "Ken Hill" <khill5(at)indy.rr.com>
Subject: Dynon Pitot
Date: May 14, 2004
Has anyone mounted the Dynon Pitot tube? Did you mount it in the location specified by Van's? Is there another mounting bracket other than the Gretz that is recommended? I plan to use the Dynon heated unit, and would like to have the mounting bracket ready when they begin to ship them. Ken Hill Plainfield, IN Canopy, and much more to go. N470JK (reserved) ________________________________________________________________________________
From: "Harold Kovac" <kayce(at)sysmatrix.net>
Subject: Re: Dynon Pitot
Date: May 14, 2004
Hi, I have a Dynon non heated Pitot with a Gretz Aero mount. It's located just outboard of the 4th rib from the wingtip, probably less than a foot from the Van location. Harold Kovac, finishing up the wings so I can begin the fuselage Subject: RV9-List: Dynon Pitot > > Has anyone mounted the Dynon Pitot tube? Did you mount it in the location specified by Van's? Is there another mounting bracket other than the Gretz that is recommended? > I plan to use the Dynon heated unit, and would like to have the mounting bracket ready when they begin to ship them. > Ken Hill > Plainfield, IN > Canopy, and much more to go. > N470JK (reserved) > > ________________________________________________________________________________
From: "Steve Sampson" <SSampson.SLN21(at)london.edu>
Subject: Dynon Pitot
Date: May 15, 2004
Harold, is that just the place you chose or did Dynon VANS suggest it? Also what fitting doiid yiou use to connect onto the Dynon provided ally tubes? Thaks, Steve. -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com]On Behalf Of Harold Kovac Subject: Re: RV9-List: Dynon Pitot Hi, I have a Dynon non heated Pitot with a Gretz Aero mount. It's located just outboard of the 4th rib from the wingtip, probably less than a foot from the Van location. Harold Kovac, finishing up the wings so I can begin the fuselage Subject: RV9-List: Dynon Pitot --- ________________________________________________________________________________
From: "Mike Hoover" <mikehoover(at)sc.rr.com>
Subject: Dynon Pitot
Date: May 15, 2004
Hey Ken, I just finished positioning my GretzAero pitot mount kit. I am using Dynon's heated pitot as well. I placed mine on the inboard side of the third from outboard end rib. I first wanted to place it on the fourth rib from outboard, but that is very close to the tie down ring and the bellcrank bracket. Mike SC 90709 wings -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com] On Behalf Of Ken Hill Subject: RV9-List: Dynon Pitot Has anyone mounted the Dynon Pitot tube? Did you mount it in the location specified by Van's? Is there another mounting bracket other than the Gretz that is recommended? I plan to use the Dynon heated unit, and would like to have the mounting bracket ready when they begin to ship them. Ken Hill Plainfield, IN Canopy, and much more to go. N470JK (reserved) advertising on the Matronics Forums. ________________________________________________________________________________
From: "Randy" <rer51(at)lincsat.com>
Subject: Power Plant Models
Date: May 15, 2004
I am building a -9a What are best model numbers of 0-320 & 0-290 for installation as per cowling, nosewheel and other necessary clearances. I guess what I am looking for, is the least amount of modifications. Randy ________________________________________________________________________________
Date: May 15, 2004
From: Nigel Goad <sirlegin(at)sbcglobal.net>
Subject: RV9A-Turbulence
I am on the verge of becoming a new builder and my choice is the 9A. At a recent EAA fly in, I was told that the 9A would break in 3-4 g turbulence forces. A Vans rep said this was not the case. Apparently there is not much activity on 9A kit sales at present. There also seems to be alot of bias against the 9A by many 6 and 7 builder/flyers. I would like to hear any thoughts on this before I start writing checks. Thanks ________________________________________________________________________________
From: "Glenn Brasch" <gbrasch(at)earthlink.net>
Subject: Re: Power Plant Models
Date: May 15, 2004
I think you will find all that info in your builders manual. Glenn in Arizona ----- Original Message ----- From: "Randy" <rer51(at)lincsat.com> Subject: RV9-List: Power Plant Models > > I am building a -9a What are best model numbers of 0-320 & 0-290 for installation as per cowling, nosewheel and other necessary clearances. I guess what I am looking for, is the least amount of modifications. Randy > > ________________________________________________________________________________
From: "Glenn Brasch" <gbrasch(at)earthlink.net>
Subject: Re: RV9A-Turbulence
Date: May 15, 2004
I would like to know who told you that and what he based his information on. Glenn in Arizona -9A wings. ----- Original Message ----- From: "Nigel Goad" <sirlegin(at)sbcglobal.net> Subject: RV9-List: RV9A-Turbulence > > I am on the verge of becoming a new builder and my choice is the 9A. At a recent EAA fly in, I was told that the 9A would break in 3-4 g turbulence forces. A Vans rep said this was not the case. Apparently there is not much activity on 9A kit sales at present. There also seems to be alot of bias against the 9A by many 6 and 7 builder/flyers. I would like to hear any thoughts on this before I start writing checks. > Thanks > > ________________________________________________________________________________
From: "Harold Kovac" <kayce(at)sysmatrix.net>
Subject: Re: RV9A-Turbulence
Date: May 15, 2004
What do you want to do, aerobatics, or a lot of reasonably fast flying from point A to B . Stall speed is another consideration, compare the #'s on the Van site, then you are more likely make an informed decision. Harold Kovac, 9, wings nearly complete -- Original Message ----- From: "Nigel Goad" <sirlegin(at)sbcglobal.net> Subject: RV9-List: RV9A-Turbulence > > I am on the verge of becoming a new builder and my choice is the 9A. At a recent EAA fly in, I was told that the 9A would break in 3-4 g turbulence forces. A Vans rep said this was not the case. Apparently there is not much activity on 9A kit sales at present. There also seems to be alot of bias against the 9A by many 6 and 7 builder/flyers. I would like to hear any thoughts on this before I start writing checks. > Thanks > > ________________________________________________________________________________
From: "Harold Kovac" <kayce(at)sysmatrix.net>
Subject: Re: Dynon Pitot
Date: May 15, 2004
Hi Steve, I just picked the place closest to the original Vans positios so as not to interfere with the aileron controls. ----- Original Message ----- From: "Steve Sampson" <SSampson.SLN21(at)london.edu> Subject: RE: RV9-List: Dynon Pitot > > Harold, is that just the place you chose or did Dynon VANS suggest it? Also > what fitting doiid yiou use to connect onto the Dynon provided ally tubes? > > Thaks, Steve. > > -----Original Message----- > From: owner-rv9-list-server(at)matronics.com > [mailto:owner-rv9-list-server(at)matronics.com]On Behalf Of Harold Kovac > To: rv9-list(at)matronics.com > Subject: Re: RV9-List: Dynon Pitot > > > Hi, > I have a Dynon non heated Pitot with a Gretz Aero mount. > It's located just outboard of the 4th rib from the wingtip, probably less > than a foot from the Van location. > Harold Kovac, > finishing up the wings so I can begin the fuselage > Subject: RV9-List: Dynon Pitot > > > --- > > ________________________________________________________________________________
From: "Harold Kovac" <kayce(at)sysmatrix.net>
Subject: Re: RV9A-Turbulence
Date: May 15, 2004
An addendum, if you check, the RV9 is rated utility category, which is as best I can determine, better than Pipers or Cessnas Harold Kovac ----- Original Message ----- From: "Nigel Goad" <sirlegin(at)sbcglobal.net> Subject: RV9-List: RV9A-Turbulence > > I am on the verge of becoming a new builder and my choice is the 9A. At a recent EAA fly in, I was told that the 9A would break in 3-4 g turbulence forces. A Vans rep said this was not the case. Apparently there is not much activity on 9A kit sales at present. There also seems to be alot of bias against the 9A by many 6 and 7 builder/flyers. I would like to hear any thoughts on this before I start writing checks. > Thanks > > ________________________________________________________________________________
Date: May 15, 2004
From: Tim Coldenhoff <rv9a_000(at)deru.com>
Subject: Re: RV9A-Turbulence
Nigel Goad wrote: > I was told that the 9A would break in 3-4 g turbulence forces. Obviously a 6/7 builder must have told you this. Trust Van's instead. > There also seems to be alot of bias against the 9A by many 6 and 7 builder/flyers. And I am biased against the 3/4/6/7/8 which is why I am building a 9a. -- Tim Coldenhoff #90338 - Finishing! http://rv9a.deru.com ________________________________________________________________________________
Date: May 15, 2004
Subject: Re: RV9A-Turbulence
From: Leon Noodle <vcordero(at)juno.com>
Nigel, Maybe "they" are referring to the maneuvering speed (speed to not exceed in turbulent air) of the VA which is about 112Kts and much lower than that of other RV's, about 130kts. Also the Vne speed ( never exceed speed) of the RV9 is lower than that of other RV's. While other RV's are build for acrobatics the RV9 is not and has a lower positive and negative G force rating. No problem. That's why I am also building the RV9A. Victor (#90317) Daytona Beach, FL ________________________________________________________________________________
From: "Dean" <dvanwinkle(at)royell.net>
Subject: Re: RV9A-Turbulence
Date: May 15, 2004
Nigel Quite some time ago, Van published the RV-9A V-N diagram in the RVator. It shows the aircraft to be a 3.8 g Normal Category design at the 1750 pound gross weight. Above the 3.8 g Limit Load and below the 5.7 g Design Load there can be structural deformation but no catastrophic failure. Also this aircraft was designed under the Part 23, 50 foot per second sharp-edged gust criteria as opposed to the 30 fps criteria that most of the single engine Cessnas and Pipers were designed to. The 50 fps gust does not impose 3.8 g until airspeed reaches 180 mph IAS Design Cruise Speed and approx 4.2 g at the 210 mph IAS Vne ( Redline ). I consider the 9A to be a very sound design and readily accept that it does not meet the 6 g Limit and 9 g Design loads of the Aerobatic Category. I don't have the numbers on the RV-7 and RV-8, but the RV-6 only meets the Aerobatic Category at a reduced weight. In addition, the 7 mph reduction in landing speed of the 9/9A is all goodness in my book. I admit that my primary interest is in a good cross-country airplane and I consider that the RV-9A is the best bang for the buck in that category. I hope this information will help you make the same decision that I did. Dean Van Winkle Retired Aero Engineer RV-9A Fuselage/Finish ----- Original Message ----- From: "Nigel Goad" <sirlegin(at)sbcglobal.net> Subject: RV9-List: RV9A-Turbulence > > I am on the verge of becoming a new builder and my choice is the 9A. At a recent EAA fly in, I was told that the 9A would break in 3-4 g turbulence forces. A Vans rep said this was not the case. Apparently there is not much activity on 9A kit sales at present. There also seems to be alot of bias against the 9A by many 6 and 7 builder/flyers. I would like to hear any thoughts on this before I start writing checks. > Thanks > > ________________________________________________________________________________
Date: May 15, 2004
From: Nigel Goad <sirlegin(at)sbcglobal.net>
Subject: Turbulence
Thanks for all the responses. I guess shock value should be left to the like's of Mr Stern. I look forward to starting the 9A soon. ________________________________________________________________________________
Date: May 15, 2004
From: Richard Scott <rscott(at)cascadeaccess.com>
Subject: Re: RV9A-Turbulence
Personnel at Van's have told me that when going cross country, if they have a choice, the ALL take the RV-9A. That tells me something. The only reason for choosing a -7 over a -9 is to do aerobatics or to look macho as one who does aerobatics. The -8 is the choice for those who want tandem seating, the -3 for people who want a single place plane. I have ridden in a 4 and a few 6's, but not 7's or 8's. In the 6 the plane rolls so nicely that you just don't want to fly straight & level. Really fun, but you have to stay on it or you can easily start climbing or diving 300 fpm without realizing it. Pitch feel is really light and takes some getting used to. A friend with close to 300 hrs in his -6 still drifts off altitude without feeling it. The 9, although it doesn't roll as nicely, is less work to fly. Why people buy the -4 is a mystery as it is only suitable for those who want a 2 place with tandem seating but have no friends other than kids, midgets or small dogs. Richard Scott At 07:57 AM 5/15/2004, you wrote: > >I am on the verge of becoming a new builder and my choice is the 9A. At a >recent EAA fly in, I was told that the 9A would break in 3-4 g turbulence >forces. A Vans rep said this was not the case. Apparently there is not >much activity on 9A kit sales at present. There also seems to be alot of >bias against the 9A by many 6 and 7 builder/flyers. I would like to hear >any thoughts on this before I start writing checks. >Thanks > > ________________________________________________________________________________
From: "Bill Repucci" <bill(at)repucci.com>
Subject: RV9A-Turbulence
Date: May 15, 2004
I just checked Van's web site, there are now 88 RV-9/9A's flying. If the wings "would break in 3-4 g turbulence forces." then there would be -9/9A parts all over the country and we would have all heard about the wing failures. Do you remember when the -8/8A first came out and there was a wing failure on a demo flight? Killed in the crash was Van's demo pilot, who's name I can't remember, and a potential customer. There was a LOT of talk that the new spar design wasn't as good as the laminated design used in the 3/4/6, bla, bla, bla. Well Van's tested a set of wings built by a customer because they felt that customer built wings wouldn't be as good as a set built by Van's staff. The wings held up to a load greater than the design limit and 8/8A sales continues to climb and the critics stopped being so critical. No one knows for sure what happened but the "rumor" is that the customer just yanked on the stick and pulled the wings off. The same thing could happen to any of the Van's designs, if enough G's are pulled. I also remember talking to a USAF friend of mine who said if you pulse the stick back and forth, you can over load it very quickly w/o deviating from your altitude and pull snap the wings very quickly. Who knows if that happened but it is a possibility. Note: I'm not passing judgment on either of the two people who perished in the tragic accident, just trying to make a point. I wasn't there and don't know what happened and the only two who do know can't say. The short of it is, build the airplane you like and build it well. Bill R. RV-9 SN: 90737 Ailerons PS. Just returned from the first Mid Atlantic Fly in in Lumberton, NC. A friend invited me to join him in his Europa, a very nice plane but a little to small for me. For a first event, it was fantastic! I saw a bunch of RV's there including a very nice -9A, I didn't get the N-number but it was nice. Spoke briefly to the owner/builder but we never exchanged names, dumb move on my part. -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com] On Behalf Of Richard Scott Subject: Re: RV9-List: RV9A-Turbulence Personnel at Van's have told me that when going cross country, if they have a choice, the ALL take the RV-9A. That tells me something. The only reason for choosing a -7 over a -9 is to do aerobatics or to look macho as one who does aerobatics. The -8 is the choice for those who want tandem seating, the -3 for people who want a single place plane. I have ridden in a 4 and a few 6's, but not 7's or 8's. In the 6 the plane rolls so nicely that you just don't want to fly straight & level. Really fun, but you have to stay on it or you can easily start climbing or diving 300 fpm without realizing it. Pitch feel is really light and takes some getting used to. A friend with close to 300 hrs in his -6 still drifts off altitude without feeling it. The 9, although it doesn't roll as nicely, is less work to fly. Why people buy the -4 is a mystery as it is only suitable for those who want a 2 place with tandem seating but have no friends other than kids, midgets or small dogs. Richard Scott At 07:57 AM 5/15/2004, you wrote: > >I am on the verge of becoming a new builder and my choice is the 9A. At >a >recent EAA fly in, I was told that the 9A would break in 3-4 g turbulence >forces. A Vans rep said this was not the case. Apparently there is not >much activity on 9A kit sales at present. There also seems to be alot of >bias against the 9A by many 6 and 7 builder/flyers. I would like to hear >any thoughts on this before I start writing checks. >Thanks > > == direct advertising on the Matronics Forums. == == == ________________________________________________________________________________
From: "Mike Hoover" <mikehoover(at)sc.rr.com>
Subject: RV9A-Turbulence
Date: May 15, 2004
Good to hear reinforcing info from professionals. It's easy to let the mind wander off track and start worrying about stuff like this when you are up to your elbows in ProSeal and producing more great four letter words than bucked fuel tank rivets. I was just a sideline listener to this topic, but thanks for the reality check. There is an article in the June 2004 Flying magazine on page 98 that has a lot of interesting info on this very subject. Regards, Mike SC 90709 wings -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com] On Behalf Of Dean Subject: Re: RV9-List: RV9A-Turbulence Nigel Quite some time ago, Van published the RV-9A V-N diagram in the RVator. It shows the aircraft to be a 3.8 g Normal Category design at the 1750 pound gross weight. Above the 3.8 g Limit Load and below the 5.7 g Design Load there can be structural deformation but no catastrophic failure. Also this aircraft was designed under the Part 23, 50 foot per second sharp-edged gust criteria as opposed to the 30 fps criteria that most of the single engine Cessnas and Pipers were designed to. The 50 fps gust does not impose 3.8 g until airspeed reaches 180 mph IAS Design Cruise Speed and approx 4.2 g at the 210 mph IAS Vne ( Redline ). I consider the 9A to be a very sound design and readily accept that it does not meet the 6 g Limit and 9 g Design loads of the Aerobatic Category. I don't have the numbers on the RV-7 and RV-8, but the RV-6 only meets the Aerobatic Category at a reduced weight. In addition, the 7 mph reduction in landing speed of the 9/9A is all goodness in my book. I admit that my primary interest is in a good cross-country airplane and I consider that the RV-9A is the best bang for the buck in that category. I hope this information will help you make the same decision that I did. Dean Van Winkle Retired Aero Engineer RV-9A Fuselage/Finish ----- Original Message ----- From: "Nigel Goad" <sirlegin(at)sbcglobal.net> Subject: RV9-List: RV9A-Turbulence > > I am on the verge of becoming a new builder and my choice is the 9A. > At a recent EAA fly in, I was told that the 9A would break in 3-4 g turbulence forces. A Vans rep said this was not the case. Apparently there is not much activity on 9A kit sales at present. There also seems to be alot of bias against the 9A by many 6 and 7 builder/flyers. I would like to hear any thoughts on this before I start writing checks. > Thanks > > advertising on the Matronics Forums. ________________________________________________________________________________
Date: May 15, 2004
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Re: RV9A-Turbulence
Richard Scott wrote: > >Personnel at Van's have told me that when going cross country, if they have >a choice, the ALL take the RV-9A. That tells me something. > >The only reason for choosing a -7 over a -9 is to do aerobatics or to look >macho as one who does aerobatics. The -8 is the choice for those who want >tandem seating, the -3 for people who want a single place plane. > >I have ridden in a 4 and a few 6's, but not 7's or 8's. In the 6 the plane >rolls so nicely that you just don't want to fly straight & level. Really >fun, but you have to stay on it or you can easily start climbing or diving >300 fpm without realizing it. Pitch feel is really light and takes some >getting used to. A friend with close to 300 hrs in his -6 still drifts off >altitude without feeling it. The 9, although it doesn't roll as nicely, is >less work to fly. > >Why people buy the -4 is a mystery as it is only suitable for those who >want a 2 place with tandem seating but have no friends other than kids, >midgets or small dogs. > >Richard Scott > A couple of good reasons are: 1. MONEY (my reason for both I've owned). -4's are much cheaper than -6's if you are buying one already flying. 2. Handling. Boy, do they fly nice; noticably better than -6's. If they are built light, you can still carry normal sized humans + luggage in the back; you just have to watch GW if you have a back-seater & you want to do acro. Charlie Slobovia Outernational Airport (Those of you in striking distance of central Mississippi, please come on down for some BBQ June 5.) ________________________________________________________________________________
From: "Rob W M Shipley" <rob(at)robsglass.com>
Subject: Organisational advice to our new builder.
Date: May 15, 2004
Tad wrote:- For hand tools etc. The Yard Store. And for specility tools Cleveland or Aircraft supply. The best is a fellow finished I second this and it's worth noting that if you call them by phone and ask about used tolls you may be able to get good quality serviceable tools even cheaper. I got a US Tools 3X rivet gun for $89. Excellent buy. Regarding the organisation of the small parts. I'd finished my empennage and started the wings before I finally decided that it was far more efficient to empty the bags of rivets and nut plates and organise them in the small parts boxes you can get from places like Home Depot, Sears or Dixieline. They come in different sizes and the StackOn ones were the best I found. Put all your 470 rivets in one box and all the 426s in another. Spares can be left in the bags until needed. Unlike the parts bins these can be closed securely when you aren't taking rivets out. This also keeps dust, metal filings and dirt out. They work well for nut plates, #6 and #8 screws, rod ends, grommets, bearings, AN pipe fittings and also the smaller nuts bolts and washers. I suggest a separate box for each kind of fastener. Label each partition with a printed label or a Sharpie. I assume you've cut up the packing crate and used it to make a shelf under your work bench - if so this is the perfect place to stack your parts trays. The rivets are far easier to use like this since the entire tray can be taken to the part of the plane you are working on. You will also find it necessary to place several different sizes when filling a line across the skins. The box will put them in easy reach while you are working. Just my .02. Good luck everyone. Rob Rob W M Shipley N919RV (res) Fuselage .....still! ________________________________________________________________________________
Date: May 16, 2004
From: Richard Scott <rscott(at)cascadeaccess.com>
Subject: Re: RV9A-Turbulence
I have ridden in the back seat of a -4. Not a place for full grown adults except for small women, maybe. I am 6'2" & 165 lb. and the space got pretty tight pretty quick. No room to change positions when the butt got tired. When the pilot put the flaps down my chin was on my knee. Electric flaps would have helped, but a 1 hr. flight would still have been pretty long. Richard Scott At 07:40 PM 5/15/2004, you wrote: > >Richard Scott wrote: > > > > >Personnel at Van's have told me that when going cross country, if they have > >a choice, the ALL take the RV-9A. That tells me something. > > > >The only reason for choosing a -7 over a -9 is to do aerobatics or to look > >macho as one who does aerobatics. The -8 is the choice for those who want > >tandem seating, the -3 for people who want a single place plane. > > > >I have ridden in a 4 and a few 6's, but not 7's or 8's. In the 6 the plane > >rolls so nicely that you just don't want to fly straight & level. Really > >fun, but you have to stay on it or you can easily start climbing or diving > >300 fpm without realizing it. Pitch feel is really light and takes some > >getting used to. A friend with close to 300 hrs in his -6 still drifts off > >altitude without feeling it. The 9, although it doesn't roll as nicely, is > >less work to fly. > > > >Why people buy the -4 is a mystery as it is only suitable for those who > >want a 2 place with tandem seating but have no friends other than kids, > >midgets or small dogs. > > > >Richard Scott > > > >A couple of good reasons are: >1. MONEY (my reason for both I've owned). -4's are much cheaper than >-6's if you are buying one already flying. >2. Handling. Boy, do they fly nice; noticably better than -6's. > >If they are built light, you can still carry normal sized humans + >luggage in the back; you just have to watch GW if you have a back-seater >& you want to do acro. > >Charlie >Slobovia Outernational Airport >(Those of you in striking distance of central Mississippi, please come >on down for some BBQ June 5.) > > ________________________________________________________________________________
From: "Bill Repucci" <bill(at)repucci.com>
Subject: RV9A-Turbulence
Date: May 16, 2004
I have to agree with Richard on this point. I'm 6'-0", 200 lbs and my shoulders where hunched so far forward it was extremely uncomfortable for the 1/2 hour flight. Not only that my head was on the canopy for the entire flight. Still, what a great flying airplane. It rolls and loops so effortlessly! I can only wish I were in the front seat for that flight. Claudio, the guy who built and flew the RV-4, "Purple Passion", that I got to ride in is a small person in physical stature so it fit him and most of his passengers like an RV-8 would fit me and my passengers. That said, it is my understanding that he is now building an RV-8. Bill -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com] On Behalf Of Richard Scott Subject: Re: RV9-List: RV9A-Turbulence I have ridden in the back seat of a -4. Not a place for full grown adults except for small women, maybe. I am 6'2" & 165 lb. and the space got pretty tight pretty quick. No room to change positions when the butt got tired. When the pilot put the flaps down my chin was on my knee. Electric flaps would have helped, but a 1 hr. flight would still have been pretty long. Richard Scott At 07:40 PM 5/15/2004, you wrote: >--> > >Richard Scott wrote: > > >--> > > > >Personnel at Van's have told me that when going cross country, if > >they have a choice, the ALL take the RV-9A. That tells me something. > > > >The only reason for choosing a -7 over a -9 is to do aerobatics or to > >look macho as one who does aerobatics. The -8 is the choice for > >those who want tandem seating, the -3 for people who want a single > >place plane. > > > >I have ridden in a 4 and a few 6's, but not 7's or 8's. In the 6 the > >plane rolls so nicely that you just don't want to fly straight & > >level. Really fun, but you have to stay on it or you can easily > >start climbing or diving 300 fpm without realizing it. Pitch feel is > >really light and takes some getting used to. A friend with close to > >300 hrs in his -6 still drifts off altitude without feeling it. The > >9, although it doesn't roll as nicely, is less work to fly. > > > >Why people buy the -4 is a mystery as it is only suitable for those > >who want a 2 place with tandem seating but have no friends other than > >kids, midgets or small dogs. > > > >Richard Scott > > > >A couple of good reasons are: >1. MONEY (my reason for both I've owned). -4's are much cheaper than >-6's if you are buying one already flying. 2. Handling. Boy, do they >fly nice; noticably better than -6's. > >If they are built light, you can still carry normal sized humans + >luggage in the back; you just have to watch GW if you have a >back-seater & you want to do acro. > >Charlie >Slobovia Outernational Airport >(Those of you in striking distance of central Mississippi, please come >on down for some BBQ June 5.) > > == direct advertising on the Matronics Forums. == == == ________________________________________________________________________________
From: "Albert Gardner" <spudnut(at)worldnet.att.net>
Subject: Re: Turbulence
Date: May 16, 2004
If every plane Van builds is as good as my 9A, there are many satisfied pilot/builders around. The 9 is a great plane, my wife and I have over 200 hours on mine this last year and love it. I don't do aerobatics so this is a good choice for me. Good range and low operating costs plus its very easy to fly and land. Burning under 8 gph in cruise at today's prices is kind of nice while doing 135-145 kts. And cross wind handling is great. We just made a weekend trip from Yuma to Kingman, AZ (pancake breakfast) to Cable, CA (friends graduation) and had a great time. Had some wind from WSW of about 12-18 kts both days but nice flying. Here are engine on to engine off elapsed times: KYUM (216') to KIGM (3,449') 160 nm 1.3 hrs = 123 kts avg speed. at 9,500' KIGM (3,449') to KCCB (1,439') 200 nm 1.7 hrs = 117 kts avg speed at 10.500' KCCB (1,439') to KYUM (216') 181 nm 1.3 hrs = 139 kts avg speed at 9,500' BTW, Cable airport is a great place to visit and Maniac Mike's cafe is top notch as is Mike himself. A RV3, 4, 6, 7, 8 or 10 may or may not do it quicker but this is the most fun you can have. Buy a Vans kit, build it, fly it, have too much fun. Albert Gardner RV-9A 872RV Yuma, AZ ________________________________________________________________________________
From: BBreckenridge(at)att.net
Subject: Re: Turbulence
Date: May 17, 2004
I have it on good authority that Van's uses the 9A demonstrator to commute from his home strip to work every day. *********** This may be true. However, when I've visited, I've seen RV-4 #2 parked outside the hanger. Many times, I've been at the airport as Van takes off in this plane and heads home. It definitely needs a new cowl - you should see the cracks!! No matter which model he chooses to go home in, ...geez, what a ride. Oh well, I'm still thankful for my '79 BMW. It works, and I'm not far enough away from work to fly. Bummer... Bruce RV-10 40018 ________________________________________________________________________________
From: kerrjohna(at)comcast.net
Subject: Re: Turbulence
Date: May 17, 2004
Albert, thanks for the report of your trip. What engine are you using, cruise rpm etc? > > If every plane Van builds is as good as my 9A, there are many satisfied > pilot/builders around. The 9 is a great plane, my wife and I have over 200 > hours on mine this last year and love it. I don't do aerobatics so this is a > good choice for me. Good range and low operating costs plus its very easy to > fly and land. Burning under 8 gph in cruise at today's prices is kind of > nice while doing 135-145 kts. And cross wind handling is great. We just made > a weekend trip from Yuma to Kingman, AZ (pancake breakfast) to Cable, CA > (friends graduation) and had a great time. Had some wind from WSW of about > 12-18 kts both days but nice flying. Here are engine on to engine off > elapsed times: > KYUM (216') to KIGM (3,449') 160 nm 1.3 hrs = 123 kts avg speed. at 9,500' > KIGM (3,449') to KCCB (1,439') 200 nm 1.7 hrs = 117 kts avg speed at 10.500' > KCCB (1,439') to KYUM (216') 181 nm 1.3 hrs = 139 kts avg speed at 9,500' > BTW, Cable airport is a great place to visit and Maniac Mike's cafe is top > notch as is Mike himself. A RV3, 4, 6, 7, 8 or 10 may or may not do it > quicker but this is the most fun you can have. > Buy a Vans kit, build it, fly it, have too much fun. > Albert Gardner > RV-9A 872RV > Yuma, AZ > > > > > > ________________________________________________________________________________
From: "Albert Gardner" <spudnut(at)worldnet.att.net>
Subject: Re: Turbulence
Date: May 17, 2004
My 9A has a Lyc 150 hp, Sensenich fp that Van recommends (70CM 77" pitch) and empty is 1104 lbs. The redline on this prop is 2600 but I find it hard to achieve so I may repitch it slightly. I cruise at 2300 and plan on 138 kts TAS. Albert Gardner RV-9A 872RV Yuma, AZ ________________________________________________________________________________
From: "Bill Repucci" <bill(at)repucci.com>
Subject: Rudder, Aileron, and Flap wedge Jig
Date: May 21, 2004
Ok gang, I figured out an easy way to hold the wedges while countersinking them. I made a simple jig out of a piece of 2x4, and two other scraps of wood I had laying around my shop from a prior project (wine rack). I screwed two small "1 by" boards on top of the 2x4 using four screws in each piece. The width between them is equal to the width of the aluminum wedge. I then cut a slot out of the "1 by" boards down to the 2x4. The width of this cut is not critical but it has to be wide enough for the countersink tool to fit in. It is also handy for clearing out chips while you countersink. Next up was to take the small section of your wedge that was cut off to fit your part. Cut that section in half, drill, and nail it to the jig. I used small finish nails and set them below the surface of the wedge. Don't forget to route out a small hole in the 2x4 between the two wedge slices for the tip of the countersink tool. Now you can slide the drilled wedge down between the boards and its surface will be horizontal, making easy work of countersinking. Total time to build the jig, about 15 minutes. Time saved in countersinking, hours if not days (waiting for the replacement wedge to arrive.) You can see a picture of it at the bottom of my aileron & flaps web page, http://www.repucci.com/bill/ailerons.html. Bill R. RV-9 SN: 90737 N941WR (Reserved) ________________________________________________________________________________
From: "Bill Repucci" <bill(at)repucci.com>
Subject: Aileron trailing edge help
Date: May 23, 2004
I am ready to rivet the trailing edge of my first aileron. Should I proseal and cleco it to a piece of angle, like Van's recommends for the trailing edge of the rudder? Bill R. RV-9 SN: 90737 ________________________________________________________________________________
From: "Pete Howell" <pete.howell@gecko-group.com>
Subject: Flap Bracket Bushing
Date: May 23, 2004
Hello, I need to press fit the flap bracket bushing to the flap bracket. Should I drill the bracket out to 3/8 or should it be slightly Undersize? If undersize, what size have people used? Thanks. Cheers, Pete Howell The Gecko Group 651-645-1324 Office 651-334-5479 Mobile ________________________________________________________________________________
From: "Dean" <dvanwinkle(at)royell.net>
Subject: Re: Flap Bracket Bushing
Date: May 23, 2004
Pete It has been quite a while since I installed the subject bushings, but my recollection is that the brackets were already bored for the proper interference fit of the bushings. To install the bushings, I used a 1/4 inch dia bolt with a washer, then the bushing on one side of the bracket and a 1/4 inch drive socket that will comfortably clear the bushing OD on the other side and draw the bushing into place using a nut. If you go too far it is easy to reverse the process. This also insures that the bushing starts in square with the bore. This approach will usually work for installation of many sizes of press in bushings. Dean Van Winkle RV-9A Fuselage/Finish ----- Original Message ----- From: "Pete Howell" <pete.howell@gecko-group.com> Subject: RV9-List: Flap Bracket Bushing <pete.howell@gecko-group.com> > > Hello, > > I need to press fit the flap bracket bushing to the flap bracket. Should I > drill the bracket out to 3/8 or should it be slightly Undersize? If > undersize, what size have people used? > > Thanks. > > Cheers, > > Pete Howell > The Gecko Group > 651-645-1324 Office > 651-334-5479 Mobile > > ________________________________________________________________________________
Date: May 24, 2004
From: Paul Eastham <eastham(at)netapp.com>
Subject: Re: Flap Bracket Bushing
Some brackets were made incorrectly, leaving the hole way too small. Contact Van's for advice if you're in that situation. If it is just a little undersize (Van's called this a "tap fit", it was more like a "mallet fit" for me) -- I used a dremel tool with a sanding drum to clean out primer and debur/smooth. Go slow, don't remove too much. Paul http://hmb.dyndns.org/~eastham/rv > > Hello, > > I need to press fit the flap bracket bushing to the flap bracket. Should I > drill the bracket out to 3/8 or should it be slightly Undersize? If > undersize, what size have people used? > > Thanks. > > Cheers, > > Pete Howell > The Gecko Group > 651-645-1324 Office > 651-334-5479 Mobile > > > > > ________________________________________________________________________________
Date: May 24, 2004
From: Paul Eastham <eastham(at)netapp.com>
Subject: Re: Aileron trailing edge help
I prosealed it and was happy with the results. I don't know about your aileron, but my TE was quite warped before prosealing -- it would seem to be difficult to keep things lined up nicely during riveting without the proseal. Also, note that the rivet callouts for the TE are wrong -- use 3.5's. Paul http://hmb.dyndns.org/~eastham/rv > > I am ready to rivet the trailing edge of my first aileron. Should I > proseal and cleco it to a piece of angle, like Van's recommends for the > trailing edge of the rudder? > > Bill R. > RV-9 > SN: 90737 > > > > > ________________________________________________________________________________
Date: May 24, 2004
From: Sargentclt(at)cs.com
Subject: Aileron trailing edge help
Bill, RTV works also. AS does clear silicone. What you are aiming for is something to dampen any vibration to isolate a potential trailing edge crack. Hey did not see you at the last 309 meeting. Still involved? "Bill Repucci" wrote: > >I am ready to rivet the trailing edge of my first aileron. Should I >proseal and cleco it to a piece of angle, like Van's recommends for the >trailing edge of the rudder? > >Bill R. >RV-9 >SN: 90737 > > ________________________________________________________________________________
Date: May 25, 2004
From: Richard Scott <rscott(at)cascadeaccess.com>
Subject: Re: Aileron trailing edge help
Here's how I did my elevator TR--The aileron is similar, is it not? I found this idea in the Rv List archives in a post by Dale Larson. I tried a variation of it & my elevator trailing edge came out very straight, better than the rudder, where I followed Van's procedure, & it didn't involve ProSeal. I acquired a piece or 2.5 X 2.5" angle iron 1/4" thick, 6.5' long & spent the morning smoothing one side, filing & sanding. Clamped that to the edge of my bench & set beside it a piece of 1/4" plywood to keep everything lying on a flat surface. Set the rivets in place, secured them with my rivet tape (electrical tape), flipped it over & set the TE on the angle iron. Weighted it down next to the rivet line with a 2 X 4. Then started back riveting every 10th rivet part way, then every 5th rivet, then all of them, pressing the skin tight against the AEX wedge as I went. With all rivets set about half way, I flipped it over & set them the rest of the way. Came out as straight as can be & no ProSeal to mess with, no waiting for it to cure. Probably took 1-1.5 hours. I plan to do the ailerons & flaps this way as it is faster & easier than the method shown in the plans, which makes the time spent smoothing the angle iron worthwhile, and it can be shared with others. Richard Scott At 02:07 PM 5/23/2004, you wrote: > >I am ready to rivet the trailing edge of my first aileron. Should I >proseal and cleco it to a piece of angle, like Van's recommends for the >trailing edge of the rudder? > >Bill R. >RV-9 >SN: 90737 ________________________________________________________________________________
From: "Bill Repucci" <bill(at)repucci.com>
Subject: Aileron trailing edge help
Date: May 25, 2004
Since this subject has generated a lot of discussion, both public and privet, I thought I would publish how I riveted the trailing edge of my first aileron on my web site, http://www.repucci.com/bill/ailerons.html. The picture of the trailing edge is a little blurry but trust me, it is straight. From the notes I've received there are about as many different ways to rivet these trailing edges as there are engine choices for all the RV's combined. So far, I haven't heard a bad suggestion, which tells me there are going to be some very nice RV-9/9A's flying soon. Bill RV-9 SN: 90737 -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com] On Behalf Of Bill Repucci Subject: RV9-List: Aileron trailing edge help I am ready to rivet the trailing edge of my first aileron. Should I proseal and cleco it to a piece of angle, like Van's recommends for the trailing edge of the rudder? Bill R. RV-9 SN: 90737 == direct advertising on the Matronics Forums. == == == ________________________________________________________________________________
From: Neilekins(at)aol.com
Date: May 28, 2004
Subject: Re: Engine mounts
Is there any benefit from one type of mount to another? Dynafocal vs Conical? ....Neil Florida ________________________________________________________________________________
Date: May 28, 2004
From: Jim Brandvold <jbrandv(at)worldnet.att.net>
Subject: Re: Engine mounts
Yes, one will fit your engine the other won't. Lycoming makes two different mounting configurations. The difference is in the angle that the bolts go through with respect to the engine. Jim Brandvold N209RV Neilekins(at)aol.com wrote: > >Is there any benefit from one type of mount to another? Dynafocal vs Conical? >....Neil Florida > > > > ________________________________________________________________________________
From: Neilekins(at)aol.com
Date: May 28, 2004
Subject: Re: Engine mounts
Yes, I know there is a difference between the two mounts. I think you can order either from Vans. Is one stronger or better. I think ones is easier to mount? ________________________________________________________________________________
Date: May 29, 2004
Subject: Re: Engine mounts
From: James Nelson <europajim(at)juno.com>
Jim, The other is with the dynafocal mounts, there is a reduction of vibration transmitted to the airframe. Jim Nelson writes: > > > Yes, one will fit your engine the other won't. Lycoming makes two > different mounting configurations. The difference is in the angle > that > the bolts go through with respect to the engine. > > Jim Brandvold > N209RV > > Neilekins(at)aol.com wrote: > > > > >Is there any benefit from one type of mount to another? Dynafocal > vs Conical? > >....Neil Florida > > > > > > > > > > > = > = > = > > > > > > > ________________________________________________________________________________
From: Ladyrat01(at)aol.com
Date: May 29, 2004
Subject: Re: Engine mounts
I have not asked to be on this list please get me off or i will report you TWATS ________________________________________________________________________________
From: "DellAngelo, Scott M" <SDellAngelo(at)usg.com>
Subject: Anyone have RVator with 180hp O-360 article?
Date: May 30, 2004
Anyone that has the article Van's put in the RVator about putting a 180hp O-360 in the 9A, could you please tell me what the reasons against it were? I know they say it could go too fast but was that the only reason or was there more? I am getting to the point of needing to become a little more serious about looking for engines. I am not set on 180 by any means, but I also have not yet ruled that out if I can get one for the right price. It seems to me that 160 horse O-320's always seem higher in price. I definitely plan on a fixed pitch prop and if speed is the only real arguement then I plan to leave the O-360 as an option if the right one comes by at the right price. I do not find throttling back hard at all. Although it is a different animal, the Kitfox I currently fly is "overpowered" at 65hp and once level you have to come back on the power a good bit not to exceed the 100mph Vne. This is just a completely routine practice for me. Back to work now. The boss is gone for the weekend, the weather sucks for Kitfox flying, and I am getting a bunch done. Thanks, Scott DellAngelo 90598 wings almost done, fuselage ordered Plainfield, IL ________________________________________________________________________________
Date: May 30, 2004
Subject: Re: Anyone have RVator with 180hp O-360 article?
From: James Nelson <europajim(at)juno.com>
Scott, I have been looking at the O-360 with the low compression pistons. That version only puts out 167 HP. Its has been one of my choices due to costs. Also, prime reason I am considering it, is that it will burn anything in the way of gas. With the low compression pistons, (7.5 : 1) it is rated for 80/87 octane. So car gas and av gas (100 LL) are all reasonable to fly with. Looking at the long term for fuel availability. The weight is 260# unless you get the version that has the heavy weight crank and rods which weighs about 290#. Jim writes: > > > Anyone that has the article Van's put in the RVator about putting a > 180hp > O-360 in the 9A, could you please tell me what the reasons against > it were? > I know they say it could go too fast but was that the only reason or > was > there more? > > I am getting to the point of needing to become a little more serious > about > looking for engines. I am not set on 180 by any means, but I also > have not > yet ruled that out if I can get one for the right price. It seems > to me > that 160 horse O-320's always seem higher in price. I definitely > plan on a > fixed pitch prop and if speed is the only real arguement then I plan > to > leave the O-360 as an option if the right one comes by at the right > price. > I do not find throttling back hard at all. Although it is a > different > animal, the Kitfox I currently fly is "overpowered" at 65hp and once > level > you have to come back on the power a good bit not to exceed the > 100mph Vne. > This is just a completely routine practice for me. > > Back to work now. The boss is gone for the weekend, the weather > sucks for > Kitfox flying, and I am getting a bunch done. > > Thanks, > Scott DellAngelo > 90598 wings almost done, fuselage ordered > Plainfield, IL > > > = > = > = > = > > > > > > ________________________________________________________________________________
From: DThomas773(at)aol.com
Date: May 30, 2004
Subject: Re: Anyone have RVator with 180hp O-360 article?
Before you put an 0-360 on an RV9, calculate the weight difference. I'm flying my 9 on 150hp and performs great. Dennis Thomas ________________________________________________________________________________
From: "sportpilot" <sportpilot(at)moneypit.com>
Subject: Re: Anyone have RVator with 180hp O-360 article?
Date: May 31, 2004
I am building a rv9 and planning on a 150 or 160 and wanted to get some numbers on that motor ? what type of numbers are you seeing with 150hp ? anyone doing turbo normalizing ? sounds like something for maintaining that hp at 10-12000 foot anyone know about this ? carb or Fuel injection ? Danny.. ----- Original Message ----- From: <DThomas773(at)aol.com> Subject: Re: RV9-List: Anyone have RVator with 180hp O-360 article? > > Before you put an 0-360 on an RV9, calculate the weight difference. I'm > flying my 9 on 150hp and performs great. > > Dennis Thomas > > ________________________________________________________________________________
From: DThomas773(at)aol.com
Date: May 31, 2004
Subject: Re: Anyone have RVator with 180hp O-360 article?
Hi Dan, I'm flying a 150 HP in a 9 tail dragger. I'm using fixed pitch sesenich prop. It is actually a cruise prop, 78 inch pitch rather than Van's reccomended 77 inch pitch. The actual performance testing has not been done yet, but I can lift off and climb out, indicating 90 mph and climbing at 800 fpm. At max power I can eak out a 190 mph and at 50 % power about 160. Dennis Thomas ________________________________________________________________________________
From: Neilekins(at)aol.com
Date: May 31, 2004
Subject: Re: Anyone have RVator with 180hp O-360 article?
Have you thought about getting a 150 hp ported to give you the extra hp and still let you burn reg. gas? Neil ________________________________________________________________________________
From: Neilekins(at)aol.com
Date: May 31, 2004
Subject: Re: Avionics
Is anybody flying a Chelton EFIS? Do you like it.... ________________________________________________________________________________
From: "D, C, Jones" <chaseglass(at)look.ca>
Date: Jun 01, 2004
Subject: Rivet Sets
Is there any special rivet set required for doing wings and fuselage on RV9A? Does anyone have one for sale? I'm also looking for a straight hand seamer - not off set. Thanks. Cliff ________________________________________________________________________________
From: DThomas773(at)aol.com
Date: Jun 01, 2004
Subject: Re: Rivet Sets
To rivet the ribs to the main and rear spars you will need an offset, rivet set. If you have not used an offset before, I would advise you to practise with it before attempting to use it on your airplane. Don't ask me why I say this. They are not expensive. Dennis Thomas ________________________________________________________________________________
Date: Jun 01, 2004
From: GB <microsys(at)alltel.net>
Subject: rivet set
I have heard that there is a non-standard, deeper set for rivets where you have proseal on them. If true, I would also like to know where to get them, for my wings will be shipped in a few weeks. Glen ________________________________________________________________________________
From: DThomas773(at)aol.com
Date: Jun 01, 2004
Subject: Re: rivet set
Hi Glen, You may be thinking of a countersink. The only place I remember setting rivets in proseal are in control surface trailing edges and in the fuel tanks. These are all flush rivets and of course would be driven with a standard flush set. Cleveland Tool Co does sell a counter sink cutter just for these rivets. It cuts just a bit larger countersink to allow for the thickness of the proseal. I did not buy this cutter until after I started my first tank. I very carefully countersunk the tank skins to good, dry fit, for the rivets. However after setting the rivets, in proseal, they were all high. At that point there wasn't much I could do but leave them or grind them down. Dennis ________________________________________________________________________________
Date: Jun 01, 2004
From: Paul Eastham <eastham(at)netapp.com>
Subject: Re: Rivet Sets
You can also use a long set (~12") to get those flanges instead of the offset. I find it a bit more stable and there are no problems with rotation. I also bought a 10-degree angled set for the flap attach brackets. I couldn't get the job done with any of the usual sets. Paul http://hmb.dyndns.org/~eastham/rv > > To rivet the ribs to the main and rear spars you will need an offset, rivet > set. If you have not used an offset before, I would advise you to practise > with it before attempting to use it on your airplane. Don't ask me why I say > this. > They are not expensive. > Dennis Thomas > > > > > ________________________________________________________________________________
From: Michael Schipper <mike(at)learningplanet.com>
Subject: Re: rivet set
Date: Jun 01, 2004
Glen, You can order these from Cleveland Tools. http://www5.mailordercentral.com/clevtool/home.asp I ordered a set just last week, so I can't say how they work, but they apparently do what they are supposed to do. Here is a link to a review done by Sam Buchanan: http://home.hiwaay.net/~sbuc/journal/tankdies.html Have Fun! Mike Schipper -9A Wings http://www.my9a.com On Jun 1, 2004, at 12:02 PM, GB wrote: > > I have heard that there is a non-standard, deeper set for rivets where > you have proseal on them. > If true, I would also like to know where to get them, for my wings will > be shipped in a few weeks. > > Glen > > ________________________________________________________________________________
From: "Dave Nicholson" <n347sd(at)insightbb.com>
Subject: Re: rivet set
Date: Jun 01, 2004
Cleveland Aircraft Tool (Boone Iowa, www.clevelandtool.com) sells Tank Dies (DIE426-3T) that are a little deeper than the standard dies. This provides room for the proseal. I also used them on the inner layers when ever I was stacking three or more layers of metal together as this provided a little more for seating. Dave Nicholson ----- Original Message ----- From: "GB" <microsys(at)alltel.net> Subject: RV9-List: rivet set > > I have heard that there is a non-standard, deeper set for rivets where > you have proseal on them. > If true, I would also like to know where to get them, for my wings will > be shipped in a few weeks. > > Glen > ________________________________________________________________________________
From: Neilekins(at)aol.com
Date: Jun 01, 2004
Subject: Re:EFIS
Any one out there useing a Chelton EFIS ? Or any EFIS....Neil ________________________________________________________________________________
Date: Jun 01, 2004
From: Richard Tasker <retasker(at)optonline.net>
Subject: Re: rivet set
Actually you are both either thinking of the wrong thing or using the wrong words. What Cleaveland Tool (note correct spelling) sells is dimple dies for the fuel tank. These are a little larger than the standard dies to allow for the proseal under the heads of the rivets when you assemble the tanks. You can also use these dies to dimple the bottom parts when you are connecting two (or more) dimpled parts together to give a little better fit between the top and bottom parts. Regarding the fuel tank, if you do not want to buy the tank dimple dies, you can also use the standard dimple die and then do a bit of countersinking to the skin dimples so the rivet fits a little below the surface (about 0.007" without the proseal). Then when you do the final assembly with the proseal, the rivet heads will be flush with the skin like those on other parts of the plane. Dick Tasker, 90573 Fuselage & finishing DThomas773(at)aol.com wrote: > >Hi Glen, >You may be thinking of a countersink. The only place I remember setting >rivets in proseal are in control surface trailing edges and in the fuel tanks. >These are all flush rivets and of course would be driven with a standard flush >set. Cleveland Tool Co does sell a counter sink cutter just for these rivets. >It cuts just a bit larger countersink to allow for the thickness of the >proseal. >I did not buy this cutter until after I started my first tank. I very >carefully countersunk the tank skins to good, dry fit, for the rivets. However >after setting the rivets, in proseal, they were all high. At that point there >wasn't much I could do but leave them or grind them down. > >Dennis > > > > ________________________________________________________________________________
From: "Steve Sampson" <SSampson.SLN21(at)london.edu>
Subject: Dynon probe installation with a 'closed' wing anyone.
Date: Jun 01, 2004
Has anyone experience of installing the Dynon probe AFTER the bottom skin is on? I would be interested in any views as to how best to solve this problem. One possibility is to install it on the inspection hatch but I am not too keen on that since I worry opening the hatch will upset the pipework. Thanks Steve. --- ________________________________________________________________________________
From: "Roger Evenson" <revenson(at)comcast.net>
Subject: Re: Rivet Sets
Date: Jun 01, 2004
A long (12" or so) back rivet set for the top skins works well. ----- Original Message ----- From: "D, C, Jones" <chaseglass(at)look.ca> Subject: RV9-List: Rivet Sets > > Is there any special rivet set required for doing wings and fuselage on RV9A? > Does anyone have one for sale? I'm also looking for a straight hand seamer - not off set. > > Thanks. > Cliff > > ________________________________________________________________________________
From: "Dale Larsen" <slickrock@been-there.com>
Subject: Re: Dynon probe installation with a 'closed' wing anyone.
Date: Jun 01, 2004
Steve, It's not a problem. You will want to put it in the same bay as the vans probe, as there is an access plate there. Don't put it on the inspection plate, put it on the rib on either side. It needs to go next to a rib, on the forward side of the spar. You will need to drill out a few rivets in the rib to install it, and plug the hole you drilled for the vans tube. Takes about two hours. Dale ----- Original Message ----- From: "Steve Sampson" <SSampson.SLN21(at)london.edu> Subject: RV9-List: Dynon probe installation with a 'closed' wing anyone. > > Has anyone experience of installing the Dynon probe AFTER the bottom skin is > on? I would be interested in any views as to how best to solve this problem. > One possibility is to install it on the inspection hatch but I am not too > keen on that since I worry opening the hatch will upset the pipework. > > Thanks Steve. > > > --- > > ________________________________________________________________________________
Date: Jun 02, 2004
From: Leland <Federigo(at)pacbell.net>
Subject: Re: Dynon probe installation with a 'closed' wing anyone.
Steve, take a look at http://www.rv8.ch/ which shows the Dynon probe being installed in a Gretz mount in a wing access panel. Leland Received the Gretz mount but waiting for a heated Dynon probe to ship ________________________________________________________________________________
From: "Terry Hobert" <terhobey(at)hotmail.com>
Subject: Re: rivet set
Date: Jun 02, 2004
I will probably get a flurry of admonishment for this, but let me tell you my story. Luckly there are a ton of guyts building RVs in my EAA chapter 326. Visiting their projects I learned of how on the fuel tanks the flush rivets would set proud. Especially on the line of the rear baffles. Anyway, I dimpled all of mine with the regular dimple dies, I didn't purchase the "Special Fuel Tank Dies". What I did do however was to test fit dry and then use my hand deburring tool (which is basically a countersink bit) and take out a little material until the rivets set a tad below the skin, dry! Most all of my rivets came out flush with the skin and the very few that were just a bit high I was able to take down even with just a little bit of sanding. The tanks came out really nice and believe me, I used a Bunch of ProSeal! This was my first time building fuel tanks also, So I was quite happy. You know it is always best to buy Good tools and the Right tools, but sometimes not every special tool is absolutely required. Terry Hobert RV 9A fuselage, ready for finish kit. >From: Richard Tasker <retasker(at)optonline.net> >Reply-To: rv9-list(at)matronics.com >To: rv9-list(at)matronics.com >Subject: Re: RV9-List: rivet set >Date: Tue, 01 Jun 2004 14:15:10 -0400 > > >Actually you are both either thinking of the wrong thing or using the >wrong words. > >What Cleaveland Tool (note correct spelling) sells is dimple dies for >the fuel tank. These are a little larger than the standard dies to >allow for the proseal under the heads of the rivets when you assemble >the tanks. > >You can also use these dies to dimple the bottom parts when you are >connecting two (or more) dimpled parts together to give a little better >fit between the top and bottom parts. > >Regarding the fuel tank, if you do not want to buy the tank dimple dies, >you can also use the standard dimple die and then do a bit of >countersinking to the skin dimples so the rivet fits a little below the >surface (about 0.007" without the proseal). Then when you do the final >assembly with the proseal, the rivet heads will be flush with the skin >like those on other parts of the plane. > >Dick Tasker, 90573 Fuselage & finishing > >DThomas773(at)aol.com wrote: > > > > >Hi Glen, > >You may be thinking of a countersink. The only place I remember setting > >rivets in proseal are in control surface trailing edges and in the fuel >tanks. > >These are all flush rivets and of course would be driven with a standard >flush > >set. Cleveland Tool Co does sell a counter sink cutter just for these >rivets. > >It cuts just a bit larger countersink to allow for the thickness of the > >proseal. > >I did not buy this cutter until after I started my first tank. I very > >carefully countersunk the tank skins to good, dry fit, for the rivets. >However > >after setting the rivets, in proseal, they were all high. At that point >there > >wasn't much I could do but leave them or grind them down. > > > >Dennis > > > > > > > > > > ________________________________________________________________________________
From: "Steve Sampson" <SSampson.SLN21(at)london.edu>
Subject: Dynon probe installation with a 'closed' wing anyone.
Date: Jun 02, 2004
Leland - is the link address correct? I cant make it work. Thanks, Steve. -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com]On Behalf Of Leland Subject: Re: RV9-List: Dynon probe installation with a 'closed' wing anyone. Steve, take a look at http://www.rv8.ch/ which shows the Dynon probe being installed in a Gretz mount in a wing access panel. Leland Received the Gretz mount but waiting for a heated Dynon probe to ship --- Incoming mail is certified Virus Free. --- ________________________________________________________________________________
From: "Steve Sampson" <SSampson.SLN21(at)london.edu>
Subject: Dynon probe installation with a 'closed' wing anyone.
Date: Jun 02, 2004
Dale / Leland - thanks. You are both encouraging! I will take a good look tomorrow. Steve. --- ________________________________________________________________________________
Date: Jun 02, 2004
From: Liz Taylor <n7011n(at)yahoo.com>
Subject: For Sale: Avery RV Tools with Pneumatic Squeezer
After deciding not to continue building my RV7 past the empenage stage, I'm parting with my set of Avery Tools. Attached is a .pdf Acrobat file containing shots of my complete RV7 tool set I'm selling along with images of the original invoice from Avery Tools. Several items were added after the original purchase and are not reflected in the original invoice. These items are listed below: -Precision Instruments 1/4" Drive Dial-Type Torque Wrench with Memory, 0-75 lb.in (I discovered that the cheap torque wrench I had purchased was not accurate enough for aircraft construction. After twisting the head off a bolt that was spec'd for only 24 inch/lbs, I bought the best I could find. This lists for $199 online. -Adjustable Rivet Cutter -Quick change pins for the pneumatic squeezer (a great addition since you'll frequently change the yokes) -2nd cleco wrench -Boelube-tube These items roughly add up to an additional $250 over the invoice price shown below of $2,422. 2 items that show up on the original invoice are not included. These are a 24" metal ruler and the S/B cutting and polishing wheel. I believe I have used up 1 or 2 of the cobalt bits. These are about a buck apiece depending on the bit. All of the tools are in like new shape as I only used them on the tail kit for an RV7 with the drill bits and countersink bits like new. Avery tools are great quality. The pneumatic squeezer and 3 yokes with adjustable set holder are not included in the basic Avery Tools RV7 kit (good to know if you are trying to compare my price with Avery's current pricing). Also upgraded from the basic kit is the digital angle finder, heavy duty ball bearing microstop countersink cutter and metal micrometer. There may be others that I'm forgetting. I just checked their website and it looks like their prices have gone up since I purchased these. To replace everything today would likely top $3,000 for all the items I've listed here. I'd be willing to part with everything for $2,100 (the items I'm selling cost me $2,600 roughly). The buyer will need to pay for shipping of their choice. I will also require payment via cashier's check made out to my name. If I can answer any questions, please call me at 312.943.5529 ext:14 during the day or e-mail me at richard(at)taylorbruce.com. __________________________________ http://messenger.yahoo.com/ ________________________________________________________________________________
From: Neilekins(at)aol.com
Date: Jun 03, 2004
Subject: Re: RV9-Grand Rapids EFIS
Misspelled(at)matronics.com, medication(at)matronics.com, name(at)matronics.com Any one out there flying with a grand rapids EFIS...Neil ________________________________________________________________________________
From: "Albert Gardner" <spudnut(at)worldnet.att.net>
Subject: Re: rivet set
Date: Jun 03, 2004
If you haven't used a pneumatic rivet squeezer, have someone demonstrate it to you. My first choice to install any rivet is usually, 1-pneumatic squeezer, 2-hand squeezer, and 3-rivet gun. Albert Gardner RV-9A 872RV Yuma, AZ ________________________________________________________________________________
From: "Bob Smith" <rvator(at)lindonnet.com>
Subject: First major mistake of my project on HS spar countersinking.
Need opinions on fix!
Date: Jun 04, 2004
Hi, folks! I've appreciated all the help people have given on this list, and now I've got my first major screw-up to deal with. I'm a new RV-9 builder working on my horizontal stabilizer, and made a mistake countersinking the spars - I went too deep. I did not read section 5 of the manual carefully enough and tried to countersink enough to get the dimpled skin material to lie flush on the spar. Bad idea! Now many of the holes are slightly enlarged. I did not discover this until I was ready to rivet on the back spar, which appears to have been done slightly deeper than the front spar, though both are too deep. I talked to factory support via e-mail about this and their suggestion was to use a 0.032 backing strip that I use to sandwich the spar from behind. This would mean drilling out all the rivets I've put in the front spar and putting strips in between the rib bays, and also the back spar. While I don't really want to start over, I'm only about 40 hours into a 1500 hour project, so that is an option I could tolerate. Do you guys/gals think the backing strips would work OK? I'm concerned that in drilling out all the rivets that are already in the spar that I risk messing up the holes even more, and having to drill them out and use larger rivets, and need a larger dimple set, etc, and basically end up with a cobbled-together mess. Anyway, any opinions appreciated! Bob Smith ________________________________________________________________________________
From: Neilekins(at)aol.com
Date: Jun 04, 2004
Subject: Re: First major mistake of my project on HS spar countersinking.
Ne... I would get a new spar. Its your butt up there. It cant cost that much....Neil ________________________________________________________________________________
From: "John Oliveira" <oliveira(at)frontiernet.net>
Subject: Re: First major mistake of my project on HS spar countersinking.
Need opinions on fix!
Date: Jun 04, 2004
that is a common problem. Follow the factory advice. I had some holes that were also to large and just used a backing plate as they suggest. No harm done. Plenty strong enough. Chalk it up to experience. John Oliveira RV9a - N909RV Reserved Working on fuselage ----- Original Message ----- From: "Bob Smith" <rvator(at)lindonnet.com> Subject: RV9-List: First major mistake of my project on HS spar countersinking. Need opinions on fix! > > Hi, folks! I've appreciated all the help people have given on this > list, and now I've got my first major screw-up to deal with. I'm a new > RV-9 builder working on my horizontal stabilizer, and made a mistake > countersinking the spars - I went too deep. I did not read section 5 of > the manual carefully enough and tried to countersink enough to get the > dimpled skin material to lie flush on the spar. Bad idea! Now many of > the holes are slightly enlarged. I did not discover this until I was > ready to rivet on the back spar, which appears to have been done > slightly deeper than the front spar, though both are too deep. > > I talked to factory support via e-mail about this and their suggestion > was to use a 0.032 backing strip that I use to sandwich the spar from > behind. This would mean drilling out all the rivets I've put in the > front spar and putting strips in between the rib bays, and also the back > spar. > > While I don't really want to start over, I'm only about 40 hours into a > 1500 hour project, so that is an option I could tolerate. Do you > guys/gals think the backing strips would work OK? I'm concerned that in > drilling out all the rivets that are already in the spar that I risk > messing up the holes even more, and having to drill them out and use > larger rivets, and need a larger dimple set, etc, and basically end up > with a cobbled-together mess. > > Anyway, any opinions appreciated! > > > Bob Smith > > ________________________________________________________________________________
From: "Ken Moak" <airplanestuff(at)sbcglobal.net>
Subject: First major mistake of my project on HS spar countersinking.
Need opinions on fix!
Date: Jun 05, 2004
Bob You can find the parts cost at the following links http://www.vansaircraft.com/cgi-bin/webstore.cgi then click on "Click here to open and view "The List"" http://www.vansaircraft.com/public/parts.txt I have not bookmarked it, yet but probably should make it my home page ;). I have had to use it more than I would like to admit. HS-901 HORIZ.STAB SKIN $70.79 HS-902 HORIZ.STAB FRONT SPAR $22.42 HS-903 HORIZ.STAB REAR SPAR $22.42 HS-904 HORIZONTAL STAB RIB $10.18 HS-905 HORIZ.STAB NOSE RIB $6.79 HS-906 H STAB REAR SPAR DBLR $9.55 HS-907 H STAB FRNT SPAR DBLR $14.35 HS-910 FIBERGLASS HS TIP $25.00 HS-911-PC HORIZONTAL HINGE BRKT $3.72 HS-912-PC HORIZONTAL HINGE BRKT $3.72 Not a lot of money for the confidence of knowing it is right. Like Neil said "It is your butt up there". My understanding is that yes you can double it. You might want to get a copy of the FAA, AC 43.13-1B "Acceptable Methods, Techniques and Practices - Aircraft Inspection and Repair". It is a wealth of information, sometimes too much. It only cost $14.00. I am taking some A&P courses and it seems to be the primary rules, unless the aircraft manufacture specifies otherwise. Ken 90508 Wings -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com] On Behalf Of Bob Smith Subject: RV9-List: First major mistake of my project on HS spar countersinking. Need opinions on fix! Hi, folks! I've appreciated all the help people have given on this list, and now I've got my first major screw-up to deal with. I'm a new RV-9 builder working on my horizontal stabilizer, and made a mistake countersinking the spars - I went too deep. I did not read section 5 of the manual carefully enough and tried to countersink enough to get the dimpled skin material to lie flush on the spar. Bad idea! Now many of the holes are slightly enlarged. I did not discover this until I was ready to rivet on the back spar, which appears to have been done slightly deeper than the front spar, though both are too deep. I talked to factory support via e-mail about this and their suggestion was to use a 0.032 backing strip that I use to sandwich the spar from behind. This would mean drilling out all the rivets I've put in the front spar and putting strips in between the rib bays, and also the back spar. While I don't really want to start over, I'm only about 40 hours into a 1500 hour project, so that is an option I could tolerate. Do you guys/gals think the backing strips would work OK? I'm concerned that in drilling out all the rivets that are already in the spar that I risk messing up the holes even more, and having to drill them out and use larger rivets, and need a larger dimple set, etc, and basically end up with a cobbled-together mess. Anyway, any opinions appreciated! Bob Smith ________________________________________________________________________________
Date: Jun 05, 2004
countersinking.Need opinions on fix!
Subject: Re: First major mistake of my project on HS spar
countersinking.Need opinions on fix!
From: Vicki Schrimmer <abusymom(at)cox.net>
Do you guys/gals think the backing strips would work OK? Bob Smith Bob, I made the same error you did and ended up buying new horizontal stabilizer spars. At the time, I didn't know about the backing strip fix. About a year later, I countersunk a flap spar too deep, but decided to call the factory for help. They suggested a backing strip, so I tried it and the flap came out great. If I had known about backing strips when I did my horizontal stabilizer, I probably would have gone that route instead of buying new spars. Mark Schrimmer ________________________________________________________________________________
From: "Ken Moak" <airplanestuff(at)sbcglobal.net>
Subject: First major mistake of my project on HS spar countersinking.Need
opinions on fix!
Date: Jun 05, 2004
Bob, Not being an engineer I'm not going to play one on line. That said here is the FAA documentation I was able to locate. AC 43.13-1B Figure 4-21 shows methods of repairing cracked leading and trailing edges and rib intersections with a reinforcing plate under a cracked rib or channel. This is the closest I can find to what you are looking for. It would appear the FAA says it is an ok method of repair for a crack (plus stop drilling) which would seem worse to me. They do specify the material be the same allow and approx 1.5 times the thickness. Since Van's says it is ok, I figure they have engineers to determine what an acceptable method is. It would seem the main difference is the possible thickness of the reinforcing plate. I would keep a print out of Vans email in my log book. My Tech Advisor thought I had done something incorrect with my use of blind rivets, but was satisfied when I showed him it was an option in Van's documentation. Good luck Ken -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com] On Behalf Of Vicki Schrimmer Subject: Re: RV9-List: First major mistake of my project on HS spar countersinking.Need opinions on fix! Do you guys/gals think the backing strips would work OK? Bob Smith Bob, I made the same error you did and ended up buying new horizontal stabilizer spars. At the time, I didn't know about the backing strip fix. About a year later, I countersunk a flap spar too deep, but decided to call the factory for help. They suggested a backing strip, so I tried it and the flap came out great. If I had known about backing strips when I did my horizontal stabilizer, I probably would have gone that route instead of buying new spars. Mark Schrimmer ________________________________________________________________________________
Subject: First Flight
From: Jim nBrandvold <jbrandv(at)worldnet.att.net>
Date: Jun 06, 2004
FYI: RV-9A N209RV made its first flight on June 4th! Only problem identified was a slightly heavy left wing. It took 1 bar on the trim indicator to get it flying hands-off. We now have 1.5 hours on the hobs meter and can't get the RV grin off our faces. Jim & Glen Brandvold N209RV ________________________________________________________________________________
From: "Bob Smith" <rvator(at)lindonnet.com>
Subject: First major mistake of my project on HS spar countersinking.Need
opinions on fix!
Date: Jun 06, 2004
Thank you all for your help! I think I will do a compromise - I'll drill out and install backing plates on the front spar that is already riveted in the skin. And I'll just replace the back spar since it is not yet riveted in. Of course, if I bugger up the front spar/skin drilling out the rivets I may have a "do-over" on my hands, but as has been said, this is a big project. While I'm waiting for parts, I'm moving on to the vertical stabalizer anyay. Thanks again, Bob ________________________________________________________________________________
From: John Piepers <j.piepers(at)prevalent.nl>
Subject: First Flight
Date: Jun 07, 2004
Jim and Glen, Congratulations on your first flight!! Mine will be in about 1,5 year (I hope).... Many happy landings! John Piepers RV-7A builder in the Netherlands -----Oorspronkelijk bericht----- Van: Jim nBrandvold [mailto:jbrandv(at)worldnet.att.net] Verzonden: zondag 6 juni 2004 17:04 Aan: rv9-list(at)matronics.com Onderwerp: RV9-List: First Flight --> FYI: RV-9A N209RV made its first flight on June 4th! Only problem identified was a slightly heavy left wing. It took 1 bar on the trim indicator to get it flying hands-off. We now have 1.5 hours on the hobs meter and can't get the RV grin off our faces. Jim & Glen Brandvold N209RV advertising on the Matronics Forums. ________________________________________________________________________________
From: Chuck Jensen <cjensen(at)dts9000.com>
Subject: Re: RV9-Grand Rapids EFIS
Date: Jun 07, 2004
I'll be flying (I hope) a pair of GTS EFIS, http://www.grtavionics.com/ in a Velo in a couple or three weeks. The second EFIS is redundant and also ties into the GRT EIS with graphical display. The individuals I talked to before buying, had good things to say about GRT and many are flying thier older LCD EIS. If it works, it's quite a bit of bang-for-the-buck compared to Chelton. More than Dynon but a bunch more features also (highway-in-the-sky, wind,et al). The programming for tuning the SL-30 from the EFIS is supposed to be done by the time it flies. When the avionics shop (a Blue Mountain fan) turned them on, his response was "wow". So, we'll see---it'd be nice if they fly as well as they look. I'll post after some hours on them. Chuck -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com]On Behalf Of Neilekins(at)aol.com Misspelled(at)matronics.com; medication(at)matronics.com; name(at)matronics.com Subject: RV9-List: Re: RV9-Grand Rapids EFIS Any one out there flying with a grand rapids EFIS...Neil ________________________________________________________________________________
From: "Steve Sampson" <SSampson.SLN21(at)london.edu>
Subject: Dynon probe installation with a 'closed' wing anyone.
Date: Jun 07, 2004
Well in case any one else is faced with the same problem, it is possible to install the Dynon probe AFTER the skin is on. It just takes a while. It is just outboard of the VANS pitot position but against the rib in the same bay. Thanks for the encourageemnent. Steve. #90360 UK --- ________________________________________________________________________________
From: Neilekins(at)aol.com
Date: Jun 10, 2004
Subject: Re: Vans Website Ticker
Is any body useing wing tip landing lights? How are they holding up? Neil Florida ________________________________________________________________________________
From: "steve dwyer" <stdwyer(at)dreamscape.com>
Subject: First Flight
Date: Jun 10, 2004
On sunday June 6, 2004 RV-9A 90219 made it's first flight and returned two more times to the air the same day after a close inspection totalling 3.5 hours on the Hobbs. All went well and as expected the plane flies like a dream! Completely stable with only minor trim and only about 1/2 a bubble in yaw which is normal for most RV's according to my flight saftey advisor. Cruise came in at 170mph with only 2400 rpm and landing was very comfortable. The RV 9 likes 65 to 70 mph over the numbers touching on the mains letting the nose come down when it stops flying. I had the chance to fly a Grumman Tiger as part of my transition training. I'd highly recommend finding one it helped me come to grips with being to high and to fast on final and getting used to a castering nose wheel. Anyway my hat's off to Van for designing a truly beautiful airplane!!! I'll have some photos available shortly. Steve Dwyer ________________________________________________________________________________
Subject: When to drill/dimple wing rear spar flanges
From: Gerry Filby <gerf(at)gerf.com>
Date: Jun 13, 2004
Folks, I've done the drilling/deburring for the re-inforcement plates and the rear spar. The instructions suggest drilling/dimpling the top flange of the rear spar in the area of the re-inforcement plates only. If I follow these instructions and then prime the spar and plates, I will mess up the primer coating when I finally come around to drilling/dimpling the rest of the flange holes. Is there any reason why I shouldn't drill/dimple all the spar flange holes right now before I prime the spar ? Thx g ========================================================== Gerry Filby gerf(at)gerf.com Home: 415 239 4846 Cell: 415 203 9177 ________________________________________________________________________________
From: "Bill Repucci" <bill(at)repucci.com>
Subject: When to drill/dimple wing rear spar flanges
Date: Jun 13, 2004
No reason at all. I tend to get everything ready to rivet before priming. As for drilling out the holes after priming, no big deal. The rivet will fill the hole when squeezed/driven and there will be very little chance for moisture to get in there. Since I hope to put my RV-9 on floats some day, I keep wondering if I shouldn't spray the rivet heads as the parts go together. Sanity prevailed and I haven't started down that slippery slop. If you don't live on a island in the middle of the ocean, all this corrosion protection is probably overkill. Just my $.02 worth. Bill R. RV-9 SN: 90737 Flaps (The most tedious part I've built, to date!) -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com] On Behalf Of Gerry Filby Subject: RV9-List: When to drill/dimple wing rear spar flanges Folks, I've done the drilling/deburring for the re-inforcement plates and the rear spar. The instructions suggest drilling/dimpling the top flange of the rear spar in the area of the re-inforcement plates only. If I follow these instructions and then prime the spar and plates, I will mess up the primer coating when I finally come around to drilling/dimpling the rest of the flange holes. Is there any reason why I shouldn't drill/dimple all the spar flange holes right now before I prime the spar ? Thx g ========================================================== Gerry Filby gerf(at)gerf.com Home: 415 239 4846 Cell: 415 203 9177 == direct advertising on the Matronics Forums. == == == ________________________________________________________________________________
From: "Bryan Flood" <bryanflood(at)hotmail.com>
Subject: O-320 for sale
Date: Jun 14, 2004
Anyone have (or know of someone that has) a higher time 1st or 2nd run 0-320 for sale in RV land. I'm looking for something that was removed for upgrade to O-360 or was a normal run-out in good condition. Please respond off list if possible. Thanks, Bryan bryanflood(at)hotmail.com Watch the online reality show Mixed Messages with a friend and enter to win a trip to NY http://www.msnmessenger-download.click-url.com/go/onm00200497ave/direct/01/ ________________________________________________________________________________
From: Russell Johnson <entec1(at)pld.com>
Subject: You`ve got 1 VoiceMessage!
Date: - - - , 20-
Dear Customer! You`ve got 1 VoiceMessage from voicemessage.com website! You can listen your Virtual VoiceMessage at the following link: http://virt.voicemessage.com/index.listen.php2=35affv or by clicking the attached link. Send VoiceMessage! Try our new virtual VoiceMessage Empire! Best regards: SNAF.Team (R). ________________________________________________________________________________
Date: Jun 16, 2004
From: "Don/Marcia Piermattei" <dlpier(at)lamar.colostate.edu>
Subject: RV-9A empty weight
To add to the data base on empty weights: RV-9A, O-320, constant speed, VFR instruments, paint and upholstery:1132 # Don Piermattei 192DP Donald L. Piermattei DVM, PhD 5000 E County Rd 92 Carr, CO 80612 970/568-9047 Fax 970/568-7279 ________________________________________________________________________________
From: "Dale Larsen" <slickrock@been-there.com>
Subject: Re: RV-9A empty weight
Date: Jun 16, 2004
Don, Could you tell me the weight on each wheel you measured for the w/b? Thanks, Dale ----- Original Message ----- From: "Don/Marcia Piermattei" <dlpier(at)lamar.colostate.edu> Subject: RV9-List: RV-9A empty weight > > To add to the data base on empty weights: > RV-9A, O-320, constant speed, VFR instruments, paint and upholstery:1132 # > > Don Piermattei > 192DP > > Donald L. Piermattei DVM, PhD > 5000 E County Rd 92 > Carr, CO 80612 > 970/568-9047 > Fax 970/568-7279 > > ________________________________________________________________________________
Date: Jun 17, 2004
From: "Don/Marcia Piermattei" <dlpier(at)lamar.colostate.edu>
Subject: RV-9A empty weight
From: "Dale Larsen" <slickrock@been-there.com> Subject: Re: RV9-List: RV-9A empty weight Don, Could you tell me the weight on each wheel you measured for the w/b? Dale, Left wheel= 433.5, right wheel= 430, nose wheel= 268 Don Piermattei 192DP Donald L. Piermattei DVM, PhD 5000 E County Rd 92 Carr, CO 80612 970/568-9047 Fax 970/568-7279 ________________________________________________________________________________
Date: Jun 23, 2004
From: Richard Scott <rscott(at)cascadeaccess.com>
Subject: How did you buck this rivet?
Outboard end of elevator, front side of spar, just inside the tip rib. On the plans there is a rivet designation and arrow pointing to this particular rivet and it says, "AN426AD4-4.5 spar to skin counterbalance skin rivets". The one on the front side of the spar, top & bottom is almost impossible to buck with anything I have, and I do have a fair selection of bucking bars. Can squeeze it as you have to go around a corner. On the right elevator I slid a heavy bar down the leading edge and was able to reach between the leading edge and the rib with one finger to hold the bucking bar in place. Didn't work well, vibrated out of place and left an impression of the rib flange in the skin. I would like to do better on the left elevator. How did you guys do it? I have seen some -9's with a pop rivet here. Which pop rivet is appropriate? Thanks. Richard Scott 9A Emp. ________________________________________________________________________________
From: BGCrook(at)aol.com
Date: Jun 23, 2004
Subject: Re: How did you buck this rivet? pts rule name
descri... I used a MK319-BS pop rivet. This rivet will fit the #40 dimple very well. Just drill the hole to 7/64 and install pop rivet. It gives you a nice flush fit. If you don't want to see this rivet, then fill with filler during the final paint process. Then again you probably already knew that. :) Bryon Crook ________________________________________________________________________________
From: "D, C, Jones" <chaseglass(at)look.ca>
Date: Jun 23, 2004
Subject: Re: How did you buck this rivet? pts rule name
I used a 3/8" wide bar about 8" long and very carefully bucked it. It went very well. I hate pop rivets! Also, I used solid rivets on the bottom skin to spar rivets. My plans call for AN426AD3-4.5, not 4-4.5 Cliff ----- Original Message ----- From: "Richard Scott" <rscott(at)cascadeaccess.com> description ---- ---------------------- ------------------------------------ ------- > > Outboard end of elevator, front side of spar, just inside the tip rib. On > the plans there is a rivet designation and arrow pointing to this > particular rivet and it says, "AN426AD4-4.5 spar to skin counterbalance > skin rivets". The one on the front side of the spar, top & bottom is > almost impossible to buck with anything I have, and I do have a fair > selection of bucking bars. > > Can squeeze it as you have to go around a corner. > > On the right elevator I slid a heavy bar down the leading edge and was able > to reach between the leading edge and the rib with one finger to hold the > bucking bar in place. Didn't work well, vibrated out of place and left an > impression of the rib flange in the skin. I would like to do better on the > left elevator. > > How did you guys do it? > > I have seen some -9's with a pop rivet here. Which pop rivet is appropriate? > > Thanks. > > Richard Scott > 9A Emp. > > ________________________________________________________________________________
From: Michael Schipper <mike(at)learningplanet.com>
Subject: Re: How did you buck this rivet?
Date: Jun 23, 2004
Richard, I "manufactured" a bucking bar from a crowbar I bought at Home Depot. I sawed off the forks on the hooked end of the crowbar, and after polishing it I used it to get into the tight space to buck that troublesome rivet that you refer to. I have a picture on my site at: http://www.my9a.com/el.asp Regards, Mike Schipper #90768 - Fuel Tanks www.my9a.com On Jun 23, 2004, at 12:04 PM, Richard Scott wrote: Outboard end of elevator, front side of spar, just inside the tip rib. On the plans there is a rivet designation and arrow pointing to this particular rivet and it says, "AN426AD4-4.5 spar to skin counterbalance skin rivets". The one on the front side of the spar, top & bottom is almost impossible to buck with anything I have, and I do have a fair selection of bucking bars. Can squeeze it as you have to go around a corner. On the right elevator I slid a heavy bar down the leading edge and was able to reach between the leading edge and the rib with one finger to hold the bucking bar in place. Didn't work well, vibrated out of place and left an impression of the rib flange in the skin. I would like to do better on the left elevator. How did you guys do it? I have seen some -9's with a pop rivet here. Which pop rivet is appropriate? Thanks. Richard Scott 9A Emp. _- ======================================================================== _- ======================================================================== _- ======================================================================== _- ======================================================================== ________________________________________________________________________________
From: <associates(at)bellnet.ca>
Subject: The time it takes??
Date: Jun 29, 2004
I have finished the tail, finishing the wings now, have ordered the fuselage as a quick build, ordered the engine, pick out the panel.... and now I am wondering now much more work there is to go, ie finishing kit, instruments... the question is, is the time lelf, like 1/2, 1/3, 1/4, 1/10 of the work already done, what?? I am going crazy, work during the day and on the plane every night, and just when I see the end coming, some sag creeps in and a pile of hours more sneak add up, sure it's fun, and the hours spent is the part of the 'trip', but I need to know??, please help me, what's your opinion. Bill ________________________________________________________________________________
Subject: Re: The time it takes??
From: "Larry PERRYMAN" <larry.perryman(at)atofina.com>
Date: Jun 29, 2004
06/29/2004 03:47:14 PM, Serialize complete at 06/29/2004 03:47:14 PM Most of the 9s that I have heard about take between 1200 and 1400 hours to complete. The engine can eat up as much as 400 hours by itself. YMMV Regards, Larry Perryman ________________________________________________________________________________
From: "Glenn Brasch" <gbrasch(at)earthlink.net>
Subject: Re: The time it takes??
Date: Jun 29, 2004
Haven't you ever heard the old line, "The first 90% of the project takes 10% of the time and the last 10% takes 90% of the time"? Glenn in Arizona -9A getting ready for the fuselage. ----- Original Message ----- From: <associates(at)bellnet.ca> Subject: RV9-List: The time it takes?? > > I have finished the tail, finishing the wings now, have ordered the fuselage as a quick build, ordered the engine, pick out the panel.... and now I am wondering now much more work there is to go, ie finishing kit, instruments... the question is, is the time lelf, like 1/2, 1/3, 1/4, 1/10 of the work already done, what?? I am going crazy, work during the day and on the plane every night, and just when I see the end coming, some sag creeps in and a pile of hours more sneak add up, sure it's fun, and the hours spent is the part of the 'trip', but I need to know??, please help me, what's your opinion. Bill > ________________________________________________________________________________
From: DThomas773(at)aol.com
Date: Jun 29, 2004
Subject: Re: The time it takes??
Hi Bill, My experiance was that if I started thinking too much about when, it would ultimately take longer. Wanting to work faster often times created an "OH SHIT". "Oh Shit", meant, I just screwed something up. Time to back off, drill out, repair, re-order parts and try to forget that I just cost myself a week or more of work. Some of the things I expected to be simple and quick took a lot more time than expected. Engine cooling baffles are a good example. I once heard the plans for this little task refferred to as, "The Baffling, Baffle Plans". I spent at least 2 weeks on them. Build your plane in way that can enjoy your time spent working. It will get finished and you will love it. Dennis Thomas 60 plus hours ________________________________________________________________________________
Date: Jun 29, 2004
From: Clay R <clayr_55(at)yahoo.com>
Subject: Re: The time it takes??
At that point in my project, I had about 400hrs and 9 months on it. I also received the QB fuse just after finishing the standard wings myself. I flew my 9 after 26 months and approx 1200-1300 hrs. So, I'd say you're about 1/3rd throught it. Just keep going and you'll finish it someday. --clay --- associates(at)bellnet.ca wrote: > > > I have finished the tail, finishing the wings now, > have ordered the fuselage as a quick build, ordered > the engine, pick out the panel.... and now I am > wondering now much more work there is to go, ie > finishing kit, instruments... the question is, is > the time lelf, like 1/2, 1/3, 1/4, 1/10 of the work > already done, what?? I am going crazy, work during > the day and on the plane every night, and just when > I see the end coming, some sag creeps in and a pile > of hours more sneak add up, sure it's fun, and the > hours spent is the part of the 'trip', but I need to > know??, please help me, what's your opinion. Bill > > __________________________________ http://promotions.yahoo.com/new_mail ________________________________________________________________________________
Subject: the time it takes
Date: Jun 30, 2004
From: "Jack Eckdahl" <jeckdahl(at)sjrwmd.com>
I feel your pain. Previous posts give good advice regarding being patient and tackling each part one at a time and not getting in a hurry. I just screwed up the canopy side skirts by getting in a hurry and measuring once and cutting once. I cut off more than I needed to and now have a big gap. Ordered new part and will wait for a week to do it over. Concerning hours, I have the QB wings and fuselage. I don't have my builders log in front of me but the emp and wings totaled about 300 hours. All the fuse interior stuff, seats, brakes, fuel lines, panel, subpanel, engine baffles, cowling, canopy, etc. current total at about 600 hours. So I have a total of 900+ hours in the project with the following left to do: Air box for engine, mate lower cowling to air box, finish running wires, secure strobe power supply, wire stick grips, install wing tips and lights, hang wings and empennage, you get the picture. I'm guessing another 150+ hours. I have to admit that I am getting impatient and want to fly. I am the poster child for Hang in there. Jack #90508 finishing........ ________________________________________________________________________________
From: DThomas773(at)aol.com
Date: Jun 30, 2004
Subject: Re: the time it takes
You guys make me feel like a snail. Mine was standard kit. I'm a first time builder and no experiance doing this kind of project. I recorded 2394, very conservative hours and I closed my log after first flight. I did my wheel, gear leg and intersection fairings after that. Dennis Thomas ________________________________________________________________________________
From: "Steve Sampson" <SSampson.SLN21(at)london.edu>
Subject: the time it takes
Date: Jun 30, 2004
Dennis - I just went through 2400 hours and I have still not finished, but close! And its a QB. Steve PS the downside is my wife keeps asking what I will do when finished? -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com]On Behalf Of DThomas773(at)aol.com Subject: Re: RV9-List: the time it takes You guys make me feel like a snail. Mine was standard kit. I'm a first time builder and no experiance doing this kind of project. I recorded 2394, very conservative hours and I closed my log after first flight. I did my wheel, gear leg and intersection fairings after that. Dennis Thomas --- ________________________________________________________________________________
From: "Phil Brown" <philipbrown(at)onetel.net.uk>
Subject: pfa/subaru
Date: Jun 30, 2004
Hi and thank you everyone that contributed their two pen'eth worth towards the July pfa/Subaru engine discussion....the bottom line from the PFA being :- 1. Don't go ahead unless you are willing to spend thousands on certification(would an engine which has cost many lives due to icing, has to be tested for cylinder head cracks every year due to inherent design flaws, runs on soon to be banned leaded gas and actually burns rich to cool it ever pass modern certification?) 2. Show compliance with JAR modern requirements( does the dinosaur? ) 3. Be wary of taking sales talk at face value ( see this months pfa mag page 64"aimed at the buyer who seeks the ultimate in modern engine technology") It,s a shame that the pfa isn't looking ahead at the future and strive to at least look at possible new alternatives. The eggenfelnner Subaru, I believe is one of these possibilities, don't take my word for it subscribe to the news group of the 400 or so satisfied customers.....the lycoming was a good engine 50 years ago, there's now a water cooled injected version and its got Subaru written on it, at this rate we'll be pulling in and pulling out the carb heat for another 50 years! Please look and accept what's happening the other side of the pond pfa, its good for RV,s its good for the environment,its good for the pocket and it will improve safety. phil brown ________________________________________________________________________________
Date: Jun 30, 2004
Subject: RE: the time it takes
From: Mark Schrimmer <mschrimmer(at)pacbell.net>
I have a slow-build kit and to date I've put in a little over 1,500 hours. Empennage and wings are done. Currently riveting the fuselage. Hope to be ready to start working on the canopy by the end of the summer. My thoughts on building . . . 1. I'm doing this for recreation, so I refuse to rush! 2. There's no reason to build faster than I can afford to pay for the kits! 3. If I'm going to fly it, I want to build it right! Mark ________________________________________________________________________________
From: Neilekins(at)aol.com
Date: Jul 01, 2004
Subject: Re: Sliding canopy
Im getting ready to put my sliding canopy on . I was wondering about how long that takes. Including all hardware associated with it..Thanks for any imput...Neil ________________________________________________________________________________
From: DThomas773(at)aol.com
Date: Jul 01, 2004
Subject: Re: Sliding canopy
Hi Neil, Mine is a tipper and it took about a month. ________________________________________________________________________________
From: kerrjohna(at)comcast.net
Subject: Re: Sliding canopy
Date: Jul 01, 2004
it took me nearly 50 hours to get the canopy/frame shaped to the point of satifaction. work slowly, making small bends each time. -------------- Original message -------------- > > Im getting ready to put my sliding canopy on . I was wondering about how long > that takes. Including all hardware associated with it..Thanks for any > imput...Neil > > > > > > it took me nearly 50 hours to get the canopy/frame shaped to the point of satifaction. work slowly, making small bends each time. -------------- Original message -------------- -- RV9-List message posted by: Neilekins(at)aol.com Im getting ready to put my sliding canopy on . I was wondering about how long that takes. Including all hardware associated with it..Thanks for any imput...Neil =============
________________________________________________________________________________
From: "Paul Pflimlin" <pablo(at)phonewave.net>
Subject: Re: pfa/subaru
Date: Jul 02, 2004
----- Original Message ----- From: "Phil Brown" <philipbrown(at)onetel.net.uk> Subject: RV9-List: pfa/subaru > After reading all the information on automobile water cooled vs. air cooled, I am wondering why anyone would consider buying a RV kit designed by someone who doesn't understand the superiority of an auto engine over an A/C engine. Somebody should inform Dick V. of his obvious shortcomings! > Hi and thank you everyone that contributed their two pen'eth worth towards the July pfa/Subaru engine discussion....the bottom line from the PFA being :- > 1. Don't go ahead unless you are willing to spend thousands on certification(would an engine which has cost many lives due to icing, has to be tested for cylinder head cracks every year due to inherent design flaws, runs on soon to be banned leaded gas and actually burns rich to cool it ever pass modern certification?) > 2. Show compliance with JAR modern requirements( does the dinosaur? ) > 3. Be wary of taking sales talk at face value ( see this months pfa mag page 64"aimed at the buyer who seeks the ultimate in modern engine technology") > It,s a shame that the pfa isn't looking ahead at the future and strive to at least look at possible new alternatives. The eggenfelnner Subaru, I believe is one of these possibilities, don't take my word for it subscribe to the news group of the 400 or so satisfied customers.....the lycoming was a good engine 50 years ago, there's now a water cooled injected version and its got Subaru written on it, at this rate we'll be pulling in and pulling out the carb heat for another 50 years! > Please look and accept what's happening the other side of the pond pfa, its good for RV,s its good for the environment,its good for the pocket and it will improve safety. > phil brown > > ________________________________________________________________________________
From: DThomas773(at)aol.com
Date: Jul 02, 2004
Subject: Re: pfa/subaru
Oh please, that is so far out of line I won't begin to explain. Dennis Thomas ________________________________________________________________________________
From: "John Oliveira" <oliveira(at)frontiernet.net>
Subject: Re: RE: the time it takes
Date: Jul 04, 2004
empanage and wing kits were standard, done in about 475 hours. Now working on fuselage also standard kit. About 540 hours total. Bulkheads are all built and tailcone is riveted. John Oliveira ----- Original Message ----- From: "Mark Schrimmer" <mschrimmer(at)pacbell.net> Subject: RV9-List: RE: the time it takes > > > I have a slow-build kit and to date I've put in a little over 1,500 hours. > Empennage and wings are done. Currently riveting the fuselage. Hope to be > ready to start working on the canopy by the end of the summer. > > My thoughts on building . . . > > 1. I'm doing this for recreation, so I refuse to rush! > > 2. There's no reason to build faster than I can afford to pay for the kits! > > 3. If I'm going to fly it, I want to build it right! > > Mark > > ________________________________________________________________________________
From: "D & E Munz" <182ppl(at)comcast.net>
Subject: Best bucking bar
Date: Jul 08, 2004
description Can anyone recommend a bucking bar to buck the rivets that attach the innermost main rib on the HS to the inner mostnose rib? Its a very tight space between the attach angle piece and the ribs. ________________________________________________________________________________
From: Michael Schipper <mike(at)learningplanet.com>
Subject: Re: Best bucking bar
Date: Jul 08, 2004
I found one at a swapmeet that looks like a railroad spike. It is about 1" square and 8" long and tapered at one end. I was able to get into the tight spaces with it with only a few skinned knuckles! :-) Mike Schipper www.my9a.com On Jul 8, 2004, at 11:11 AM, D & E Munz wrote: > > Can anyone recommend a bucking bar to buck the rivets that attach the > innermost main rib on the HS to the inner mostnose rib? Its a very > tight space between the attach angle piece and the ribs. > > > _- > ======================================================================= > _- > ======================================================================= > _- > ======================================================================= > _- > ======================================================================= > > > > ________________________________________________________________________________
From: DThomas773(at)aol.com
Date: Jul 08, 2004
Subject: Re: Best bucking bar
I went to the local hardware store. They had square, weldable steel, in 1/8",1/4" and 1/2" bars. I bought some 1/4 and 1/2, cut it up into working size pieces and found they were very usefull in many places. Dennis Thomas ________________________________________________________________________________
Date: Jul 10, 2004
From: Leland <Federigo(at)pacbell.net>
Subject: Catto Propellers
I visited Craig Catto's propeller shop yesterday as I am considering one of his 3-bladed props. Send me an email if you would like me to email you some 1.5 Mb of pictures of his shop. Leland ________________________________________________________________________________
From: Neilekins(at)aol.com
Date: Jul 10, 2004
Subject: Re: Catto Propellers
Sure, Id like to see some pictures of his shop...Neil ________________________________________________________________________________
From: Gerald Bonnington <gbonnington(at)comcast.net>
Subject: For Sale Quickbuild RV-9A Kit
Date: Jul 10, 2004
I have a 9A kit for sale with quickbuild wings and fuselage. The empennage is essentially completed, and the wing and fuselage kits haven't been started. Unfortunately I've lost my medical, and decided not to finish building this great plane. Please contact me by email if you're interested. I'm located in the Portland,OR area. Thanks, Jerry Bonnington ________________________________________________________________________________
Date: Jul 10, 2004
Subject: Re: For Sale Quickbuild RV-9A Kit
From: James Nelson <europajim(at)juno.com>
Hi Jerry, I am in the market for a 9A in just that configuration. What are you asking for the kit? I am in Florida so getting is a small but ok problem. Bummer on the medical. We all hope it doesn't catch us to early in life. Jim Nelson writes: > > > I have a 9A kit for sale with quickbuild wings and fuselage. The > empennage is essentially > completed, and the wing and fuselage kits haven't been started. > Unfortunately I've lost my > medical, and decided not to finish building this great plane. > Please > contact me by email if > you're interested. I'm located in the Portland,OR area. > > Thanks, > > Jerry Bonnington > > > = > = > = > = > > > > > > ________________________________________________________________________________
Date: Jul 10, 2004
Subject: Re: For Sale Quickbuild RV-9A Kit
From: James Nelson <europajim(at)juno.com>
Jerry, Give me a call at 727-596-7553 to tell me how much you have done on the tail feathers. I'll be home most of the day tomorrow. Your 8 am will be my noon so don't worry about calling to early. Jim writes: > > > I have a 9A kit for sale with quickbuild wings and fuselage. The > empennage is essentially > completed, and the wing and fuselage kits haven't been started. > Unfortunately I've lost my > medical, and decided not to finish building this great plane. > Please > contact me by email if > you're interested. I'm located in the Portland,OR area. > > Thanks, > > Jerry Bonnington > > > = > = > = > = > > > > > > ________________________________________________________________________________
From: "Bill Repucci" <bill(at)repucci.com>
Subject: Am I the only one who...
Date: Jul 11, 2004
is building an RV without a pneumatic rivet squeezer? Just curious as I'm about to start riveting up my flaps by hand. Do you think it is possible for Van's to design in more rivets than he did? I'm starting to think that 1/2 the RV empty weight is rivets. Ok, enough complaining, time to get back in the basement. Bill R. RV-9 SN: 90737 ________________________________________________________________________________
From: "SkyKing" <skyking135(at)mindspring.com>
Subject: Re: Am I the only one who...
Date: Jul 11, 2004
I bought a used pneumatic squeezer off eBay for $150. I've never regretted it one minute. It'll produce superior and consistent results. Well worth the money in my opinion. David #90951 Wings on order ----- Original Message ----- From: "Bill Repucci" <bill(at)repucci.com> Subject: RV9-List: Am I the only one who... > > is building an RV without a pneumatic rivet squeezer? Just curious as > I'm about to start riveting up my flaps by hand. > > Do you think it is possible for Van's to design in more rivets than he > did? I'm starting to think that 1/2 the RV empty weight is rivets. > > Ok, enough complaining, time to get back in the basement. > > Bill R. > RV-9 > SN: 90737 > > ________________________________________________________________________________
From: "Phil Birkelbach" <phil(at)petrasoft.net>
Subject: Re: Am I the only one who...
Date: Jul 12, 2004
Don't have one, and don't want one. Only one more skin to go. Godspeed, Phil Birkelbach ----- Original Message ----- From: "Bill Repucci" <bill(at)repucci.com> Subject: RV9-List: Am I the only one who... > > is building an RV without a pneumatic rivet squeezer? Just curious as > I'm about to start riveting up my flaps by hand. > > Do you think it is possible for Van's to design in more rivets than he > did? I'm starting to think that 1/2 the RV empty weight is rivets. > > Ok, enough complaining, time to get back in the basement. > > Bill R. > RV-9 > SN: 90737 > > ________________________________________________________________________________
Subject: Re: Am I the only one who...
From: Gerry Filby <gerf(at)gerf.com>
Date: Jul 12, 2004
I splashed out and I'm glad I did. However, you can mess up with a pneumatic squeezer just as easily as you can with a hand one or the rivet gun - and you can mess up a lot more quickly. The consistency of the results is very satisfying though. g > > > Don't have one, and don't want one. Only one more skin to go. > > Godspeed, > > Phil Birkelbach > > > ----- Original Message ----- > From: "Bill Repucci" <bill(at)repucci.com> > To: > Subject: RV9-List: Am I the only one who... > > > > > > is building an RV without a pneumatic rivet squeezer? Just curious as > > I'm about to start riveting up my flaps by hand. > > > > Do you think it is possible for Van's to design in more rivets than he > > did? I'm starting to think that 1/2 the RV empty weight is rivets. > > > > Ok, enough complaining, time to get back in the basement. > > > > Bill R. > > RV-9 > > SN: 90737 > > > > > > > > > > > -- ========================================================== Gerry Filby gerf(at)gerf.com Home: 415 239 4846 Cell: 415 203 9177 ________________________________________________________________________________
From: DThomas773(at)aol.com
Date: Jul 12, 2004
Subject: Re: Am I the only one who...
Bill, I have an old, much used one I would sell cheap. Dennis Thomas Done building ________________________________________________________________________________
From: "Bryan Flood" <bryanflood(at)hotmail.com>
Subject: Oil cooler selection?
Date: Jul 13, 2004
Does anyone remember a couple years ago an Rv-8 that had a bad in flight fire, apparently because of an oil leak, through an oil cooler? I had heard that it was an automotive type cooler, but don't really know the details specifically, and of course I am about to buy an oil cooler... Does anyone have any info on this event or could point to a specific oil cooler that was involved in this incident? Bryan MSN 9 Dial-up Internet Access helps fight spam and pop-ups now 2 months FREE! http://join.msn.click-url.com/go/onm00200361ave/direct/01/ ________________________________________________________________________________
From: "Terry Hobert" <terhobey(at)hotmail.com>
Subject: Am I the only one who...
Date: Jul 13, 2004
Bill, No you're not alone. I'm finishing up the fuselage (all slow build) and haven't used one. I'm sure they are nice, but my first complete plane build I wanted it hand crafted. It is probably silly, I know, but it is the reason I didn't do a quick build either. I wanted to be able to say I built the whole thing myself. We already get enough grief from the older guys who say we are only "assembliers" not "builders" because of the matched hole cnc process. Hate to think what these quys are saying about quick build builders. Anyway, I know all of that is Bull, get in the air faster get a quick build and all that, but I'm happy doing it the slow build way and I will know my airplane inside out. I could tell ya a story about a quick build quy I ran into at Van's who couldn't even reccognize a part I was getting. He couldn't remember putting it together in his plane. It was because he was building a quick build and didn't put it together. No biggy though! Same old thing with tail and nose gear pilots, uh? I'm on a super tight budget also, though! Terry Hobert EAA 326 - RV9A fuselage >From: "Bill Repucci" <bill(at)repucci.com> >Reply-To: rv9-list(at)matronics.com >To: >Subject: RV9-List: Am I the only one who... >Date: Sun, 11 Jul 2004 17:42:28 -0400 > > >is building an RV without a pneumatic rivet squeezer? Just curious as >I'm about to start riveting up my flaps by hand. > >Do you think it is possible for Van's to design in more rivets than he >did? I'm starting to think that 1/2 the RV empty weight is rivets. > >Ok, enough complaining, time to get back in the basement. > >Bill R. >RV-9 >SN: 90737 > > Get tips for maintaining your PC, notebook accessories and reviews in ________________________________________________________________________________
Date: Jul 13, 2004
From: Gary Zilik <zilik(at)excelgeo.com>
Subject: Re: Oil cooler selection?
The cooler in question was a Setrab cooler. My suggestion is to use one of the aviation coolers; Stewart-Warner, Niagra, Positech,,,,, Gary Bryan Flood wrote: > > > Does anyone remember a couple years ago an Rv-8 that had a bad in flight > fire, apparently because of an oil leak, through an oil cooler? I had heard > that it was an automotive type cooler, but don't really know the details > specifically, and of course I am about to buy an oil cooler... Does anyone > have any info on this event or could point to a specific oil cooler that was > involved in this incident? > > Bryan > > MSN 9 Dial-up Internet Access helps fight spam and pop-ups now 2 months > FREE! http://join.msn.click-url.com/go/onm00200361ave/direct/01/ > > > > > > > ________________________________________________________________________________
From: "Steve Sampson" <SSampson.SLN21(at)london.edu>
Subject: Painting the wheel spats
Date: Jul 15, 2004
I squirted some high build primer on the wheel spats/pants and it behaved completely differently from the cowls. Prior to painting I had rubbed down lightly to provide a key and cleaned with panel wipe (I think this is MEK in American). This worked well for the cowls and has shown up all the remaining pinholes. On the spats however it has reacted oddly. Are they a polyester resin rather than epoxy? Could it be they have a different release agent that is still there? If so how do you get this off? The good news it sanded off again in no time, but I am no further along! Advice on how to deal with them would be very welcome! Steve. #90360 --- ________________________________________________________________________________
From: "Albert Gardner" <spudnut(at)worldnet.att.net>
Subject: Want to buy Klixon Circuit Breakers
Date: Jul 15, 2004
If anyone has some Klixon 7277-2 CB's for sale, I'm looking for several. Contact off list for a list of what I need. Albert Gardner RV-9A 872RV Yuma, AZ ________________________________________________________________________________
From: "Merems" <merems(at)cox.net>
, , , "RV10 Group"
Subject: GPS survey-I need your input
Date: Jul 16, 2004
RV builders and owners I need your input for a GPS survey. I would like to get a understanding of the choice of GPS RV builder and owners are using or planning on using in their RV. If you can take a moment and email the following information I will collect all the information and post the results. To limit the number of emails on the newsgroups, please send the email to me merems(at)cox.net. Brand? Model? Portable/fixed? (If you have a portable unit but are planning or using a fixed panel mount answer: fixed) Purchased new or used? Any information will be very helpful. Sincerely, Paul ________________________________________________________________________________
Date: Jul 16, 2004
From: Leland <Federigo(at)pacbell.net>
Subject: Re: Painting the wheel spats
Steve, a good procedure for preparing the fiberglass parts is to wash them with soap and water, water rinse, wash with solvent, sand with coarse paper, then squeegee on an epoxy/glassbead slurry, and squeegee off as much of the slurry as possible. (A flexible plastic squeegee works best.) Then sand with a less coarse paper and repeat the epoxy/glassbead treatment. I prefer to do the first sanding using 120 grit wet/dry paper as a wet sand to avoid getting toxic dust in the air. Superfil cures quickly and sands easily, but West Systems epoxy also works well when mixed with glass beads (do this outside while wearing a mask) to a catsup-like consistency. Epoxy will stick to polyester but not conversely. I am told that high-build primer is the best for filling any remaining pinholes. Are you going to be flying this year? I still hope to. Leland in Pleasanton ________________________________________________________________________________
From: "Albert Gardner" <spudnut(at)worldnet.att.net>
Subject: SW 10 Coil Oil Cooler for sale
Date: Jul 16, 2004
I have a yellow tagged Stewart Warner 10 coil oil cooler 10610A that I bought from Pacific Oil Cooler but never used because it wouldn't fit on the rear baffle without a lot more work than I wanted to do. I'll sell this for the best offer. Albert Gardner RV-9A 872RV Yuma, AZ ________________________________________________________________________________
From: Warren Gretz <warrengretz(at)gretzaero.com>
Subject: Gretz Aero Heated Pitot Tubes and Mounting Brackets
Date: Jul 16, 2004
Hello Builders, We have been off of this list for some time, but wanted to let you know we are still making and selling parts for your aircraft. We have been in the process of moving our operation from Colorado to Idaho for the past several months. With luck, we should be settled into our new location in Idaho by the end of the first week of August. Meanwhile, our Heated Pitot Tube Mounting Bracket Kits are still very popular and we been keeping very busy producing them. We do want to let everyone know that we will need to increase our prices slightly, effective the 1st of August. This increse is due to our raw material costs going up and also shipping charges that have been going up over the past two years. We have tried to keep from raising prices as long as we can, but now need to do so. Sorry. GOOD NEWS is that we are getting very close to having our NEWEST Gretz Aero designed product available! It is the GA-1000. This is a heated pitot tube that is a totaly new design. It is completely different than any pitot before. The Gretz Aero heated pitot tube is called the GA-1000 and will look nearly like the PH502-12CR pitot tube except the GA-1000 will be black in color, and it will be lighter in weight than any other heated pitot tube on the market. The GA-1000 will be what we are calling a "smart" pitot tube. It will give the pilot feedback as to its operation on the panel. It will also be very energy conserative and be excellent installed in an aircraft with a small altanator in the electrical system. The only bad part is, it is not available yet. We plan on having it available very soon, if production does not throw us a problem. It has taken us MUCH MUCH longer to get this project done than we ever dreamed it would. The TARGET price on the GA-1000 is +/- $325 depending upon final production costs. This price will include shipping charges in the US. There are a number of builders that are purchasing our mounting bracket kit, which was designed for the PH502-12CR pitot, (which has been available for years), this same bracket kit will also fit the new GA-1000. Once the mounting bracket is installed in your aircraft, the GA-1000 pitot tube can be installed at a later date when it is available. Other pitot tubes that are now available, will also fit into the same mounting bracket as well as the GA-1000. We will make as big a splash as we can on our website, http://www.gretzaero.com , and this List, when the new Gretz Aero GA-1000 heated pitot tube product is available. There will be a page on the Gretz Aero website that will cover this product in great detail. I hope this information helps you. Your can place orders with Gretz Aero on the gretzaero.com website, print out the printable order form on the order page of the website and mail, or call the phone numbers below. If you want to reply to us about this message posting, please do so directly to my e-mail address below and not on the LIST. Good Building to you! Warren Gretz Gretz Aero 15405 Bates Creek Rd. Oreana, ID 83650 warrengretz(at)gretzaero.com http://www.gretzaero.com 720-308-0010 208-834-2312 Warren Gretz Gretz Aero ________________________________________________________________________________
From: "sportpilot" <sportypilot(at)stx.rr.com>
Subject: Re: Painting the wheel spats
Date: Jul 16, 2004
Leland, is that Pleasanton Texas ? I am in corpus and working on qbwings would like to see your project sometime. Danny.. ----- Original Message ----- From: "Leland" <Federigo(at)pacbell.net> Subject: Re: RV9-List: Painting the wheel spats > > Steve, a good procedure for preparing the fiberglass parts is to wash > them with soap and water, water rinse, wash with solvent, sand with > coarse paper, then squeegee on an epoxy/glassbead slurry, and squeegee > off as much of the slurry as possible. (A flexible plastic squeegee > works best.) Then sand with a less coarse paper and repeat the > epoxy/glassbead treatment. I prefer to do the first sanding using 120 > grit wet/dry paper as a wet sand to avoid getting toxic dust in the air. > Superfil cures quickly and sands easily, but West Systems epoxy also > works well when mixed with glass beads (do this outside while wearing a > mask) to a catsup-like consistency. Epoxy will stick to polyester but > not conversely. I am told that high-build primer is the best for filling > any remaining pinholes. > > Are you going to be flying this year? I still hope to. > Leland in Pleasanton > > ________________________________________________________________________________
From: "royandjilly" <royandjilly(at)btinternet.com>
Subject: Priming Spats
Date: Jul 16, 2004
Steve, I washed mine with a thinners- soaked rag before I managed to get rid of the silicone-like release agent on the wheel spats, I think you're right, they are not epoxy-based. Roy. G-RUVY. ________________________________________________________________________________
From: DThomas773(at)aol.com
Date: Jul 16, 2004
Subject: Re: Priming Spats
Hi Guys, I think you should check with the factory before you assume the wheel fairings are not epoxy. I think that they are and polyester resin would not be a good thing for them. ________________________________________________________________________________
Date: Jul 17, 2004
From: James Murray <jmurraymd(at)yahoo.com>
Subject: Re: RV9-List Digest: 7 Msgs - 07/16/04
To Paul: 90430 - went with Garmin 530. Cannot be beat for IFR work and situational awareness!! Jim Murray --- RV9-List Digest Server wrote: > * > > ================================================== > Online Versions of Today's List Digest Archive > ================================================== > > Today's complete RV9-List Digest can be also be > found in either > of the two Web Links listed below. The .html file > includes the Digest > formatted in HTML for viewing with a web browser and > features Hyperlinked > Indexes and Message Navigation. The .txt file > includes the plain ASCII > version of the RV9-List Digest and can be viewed > with a generic > text editor such as Notepad or with a web browser. > > HTML Version: > > > http://www.matronics.com/digest/rv9-list/Digest.RV9-List.2004-07-16.html > > Text Version: > > > http://www.matronics.com/digest/rv9-list/Digest.RV9-List.2004-07-16.txt > > > ================================================ > EMail Version of Today's List Digest Archive > ================================================ > > > > > RV9-List Digest Archive > --- > Total Messages Posted Fri > 07/16/04: 7 > > > > > Today's Message Index: > ---------------------- > > 1. 07:51 AM - GPS survey-I need your input > (Merems) > 2. 07:57 AM - Re: Painting the wheel spats > (Leland) > 3. 07:58 AM - SW 10 Coil Oil Cooler for sale > (Albert Gardner) > 4. 02:42 PM - Gretz Aero Heated Pitot Tubes and > Mounting Brackets (Warren Gretz) > 5. 02:46 PM - Re: Painting the wheel spats > (sportpilot) > 6. 03:26 PM - Priming Spats (royandjilly) > 7. 05:29 PM - Re: Priming Spats > (DThomas773(at)aol.com) > > > > ________________________________ Message 1 > _____________________________________ > > > From: "Merems" <merems(at)cox.net> > , > , > , "RV10 Group" > > Subject: RV9-List: GPS survey-I need your input > > > > RV builders and owners I need your input for a GPS > survey. > > I would like to get a understanding of the choice of > GPS RV builder and owners > are using or planning on using in their RV. If you > can take a moment and email > the following information I will collect all the > information and post the results. > To limit the number of emails on the newsgroups, > please send the email > to me merems(at)cox.net. > > Brand? > Model? > Portable/fixed? (If you have a portable unit but are > planning or using a fixed > panel mount answer: fixed) > Purchased new or used? > > Any information will be very helpful. > > Sincerely, > > Paul > > > > > > > ________________________________ Message 2 > _____________________________________ > > > From: Leland <Federigo(at)pacbell.net> > Subject: Re: RV9-List: Painting the wheel spats > > > > Steve, a good procedure for preparing the fiberglass > parts is to wash > them with soap and water, water rinse, wash with > solvent, sand with > coarse paper, then squeegee on an epoxy/glassbead > slurry, and squeegee > off as much of the slurry as possible. (A flexible > plastic squeegee > works best.) Then sand with a less coarse paper and > repeat the > epoxy/glassbead treatment. I prefer to do the first > sanding using 120 > grit wet/dry paper as a wet sand to avoid getting > toxic dust in the air. > Superfil cures quickly and sands easily, but West > Systems epoxy also > works well when mixed with glass beads (do this > outside while wearing a > mask) to a catsup-like consistency. Epoxy will > stick to polyester but > not conversely. I am told that high-build primer is > the best for filling > any remaining pinholes. > > Are you going to be flying this year? I still hope > to. > Leland in Pleasanton > > > > > > > ________________________________ Message 3 > _____________________________________ > > > From: "Albert Gardner" <spudnut(at)worldnet.att.net> > Subject: RV9-List: SW 10 Coil Oil Cooler for sale > > > > I have a yellow tagged Stewart Warner 10 coil oil > cooler 10610A that I > bought from Pacific Oil Cooler but never used > because it wouldn't fit on the > rear baffle without a lot more work than I wanted to > do. I'll sell this for > the best offer. > Albert Gardner > RV-9A 872RV > Yuma, AZ > > > > > > > ________________________________ Message 4 > _____________________________________ > > > From: Warren Gretz <warrengretz(at)gretzaero.com> > Subject: RV9-List: Gretz Aero Heated Pitot Tubes and > Mounting Brackets > > > > Hello Builders, > We have been off of this list for some time, but > wanted to let you know we are > still making and selling parts for your aircraft. We > have been in the process > of moving our operation from Colorado to Idaho for > the past several months. With > luck, we should be settled into our new location in > Idaho by the end of the > === message truncated === __________________________________ http://advision.webevents.yahoo.com/yahoo/votelifeengine/ ________________________________________________________________________________
From: "D, C, Jones" <cliffjones(at)look.ca>
Date: Jul 17, 2004
Subject: Re: Painting the wheel spats
Hi, Steve According to the manual, the spats are epoxy. Van's suggests sanding with 400, then 600 grit "wet or dry " paper. I would add to that - use warm water with a spot of dish washing detergent (not too much, otherwise the paper won't sand). This serves to lubricate the paper, and also clean away the mold release wax. If you sand through your paint, then wash that area off with soapy water, and rinse well with clean. DO NOT use solvents and the likes. They just spread the wax around, if there is any left. Then use an epoxy primer. You should be able to use the high solids primer after that, or simply use epoxy putty to fill pinholes. I wish you well - from a former 'panel-beater'. Cliff 9A #90667 wings ----- Original Message ----- From: "Steve Sampson" <SSampson.SLN21(at)london.edu> Subject: RV9-List: Painting the wheel spats > > I squirted some high build primer on the wheel spats/pants and it behaved > completely differently from the cowls. Prior to painting I had rubbed down > lightly to provide a key and cleaned with panel wipe (I think this is MEK in > American). This worked well for the cowls and has shown up all the remaining > pinholes. On the spats however it has reacted oddly. Are they a polyester > resin rather than epoxy? Could it be they have a different release agent > that is still there? If so how do you get this off? > The good news it sanded off again in no time, but I am no further along! > > Advice on how to deal with them would be very welcome! > > Steve. > > #90360 > > --- > > ________________________________________________________________________________
Date: Jul 17, 2004
From: Richard Scott <rscott(at)cascadeaccess.com>
Subject: Re: flying to Oshkosh and thanks to Galley and crew
Scott, I beg to differ. EAA WAS about experimental aircraft. EAA is now about sport aviation, as you may notice when you note the various divisions, one for aerobatics, one for antiques and classics, etc. and remember the name of EAA's magazine. The roster of our EAA chapter in Mulino, Oregon, shows about 56 members, with about 27 projects or completed homebuilts, and an equal number of factory built planes. Those who choose to fly factory built planes are just as active and contribute just as much as the homebuilders--more, perhaps, as several of the factory built planes are 4 place planes and flew the majority of young eagles last year. When the Bonanza pilots want to arrive at Oshkosh together, I say, more power to them, it just makes the party bigger! Richard Scott 1941 Interstate Cadet RV-9A Emp. ________________________________________________________________________________
From: Neilekins(at)aol.com
Date: Jul 18, 2004
Subject: Re:RV 9A front wheel
Is there a trick to putting together the front wheel with out pinching the tube... ________________________________________________________________________________
Date: Jul 18, 2004
From: "Roger Ping" <rpping(at)qwest.net>
Subject: Re:RV 9A front wheel
Put the tube in the tire, take the valve core out, put some air in and let it deflate, put the wheel halves together. Roger Ping A&P RV-9 Fuselage -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com] On Behalf Of Neilekins(at)aol.com Subject: RV9-List: Re:RV 9A front wheel Is there a trick to putting together the front wheel with out pinching the tube... == == == == ________________________________________________________________________________
From: "Mike Duiven" <emduiven(at)chaffee.net>
Subject: Re:RV 9A front wheel
Date: Jul 18, 2004
I would add that a dentist's mirror works good for visually checking the condition of the tube before cranking down on the bolts. Mike Duiven ----- Original Message ----- From: "Roger Ping" <rpping(at)qwest.net> Subject: RE: RV9-List: Re:RV 9A front wheel > > Put the tube in the tire, take the valve core out, put some air in and > let it deflate, put the wheel halves together. > > Roger Ping > A&P > RV-9 Fuselage > > -----Original Message----- > From: owner-rv9-list-server(at)matronics.com > [mailto:owner-rv9-list-server(at)matronics.com] On Behalf Of > Neilekins(at)aol.com > To: rv9-list(at)matronics.com > Subject: RV9-List: Re:RV 9A front wheel > > > Is there a trick to putting together the front wheel with out pinching > the > tube... > > > == > == > == > == > > ________________________________________________________________________________
Date: Jul 18, 2004
From: Tim Coldenhoff <rv9a_000(at)deru.com>
Subject: Re:RV 9A front wheel
Neilekins(at)aol.com wrote: > Is there a trick to putting together the front wheel with out pinching the > tube... I read about this trick after my wheels were assembled, so I can't tell you how well it works - take some thin cardboard or stiff paper and cut a long strip. Put it around the wheel hub and tape the ends together. Now when you slide the halves together, the cardboard should act as a barrier between the tube and the wheel, preventing it from being pinched. -- Tim Coldenhoff #90338 - Finishing! http://rv9a.deru.com ________________________________________________________________________________
From: "Tod Watkins" <twatkins(at)bendcable.com>
Subject: Re:RV 9A front wheel
Date: Jul 18, 2004
Plenty of corn starch powder or talcom powder on the tube and on the wheel inner surface works well with a half inflated tire the tube will tend to slip up over the wheel seam rather then sticking and getting caught and pinched but go slow it can be done. the mains are much easier. but use the powder in them also for ease of assembly. -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com]On Behalf Of Neilekins(at)aol.com Subject: RV9-List: Re:RV 9A front wheel Is there a trick to putting together the front wheel with out pinching the tube... ________________________________________________________________________________
Date: Jul 18, 2004
From: Richard Scott <rscott(at)cascadeaccess.com> Oops!
Subject: Re: Was: flying to Oshkosh and thanks to Galley and crew Now:
Oops! >Oops! >Sent my previous message to the wrong list! > >Richard Scott >1941 Interstate Cadet >RV-9A Emp. ________________________________________________________________________________
From: "Neil Henderson" <neil.mo51(at)btopenworld.com>
Subject: Counter Balance Weight
Date: Jul 22, 2004
Listers Last year some time their was a thread about additional elevator counter balance weight being required to compensate for the trim servo and paint. I seem to recall it emanated from a Vans. Can anyone throw any light on this subject as I'm about to close up the tip prior to paint. Thanks Neil Henderson ________________________________________________________________________________
Date: Jul 22, 2004
From: robert watson <bob1629r(at)earthlink.net>
Subject: Re: Counter Balance Weight
Yes neil leave as much weight on as you can and still have the required clearence for the stab-elev.after paint and final assemble. drill exposed weight with 1/2 drill bit to final balance several holes.each half seperate not bolted together that way each half is balenced .then bolt together and check. this is the way i did mine and am very pleased with the balence no guesing this way. Bob Watson -----Original Message----- From: Neil Henderson <neil.mo51(at)btopenworld.com> Subject: RV9-List: Counter Balance Weight Listers Last year some time their was a thread about additional elevator counter balance weight being required to compensate for the trim servo and paint. I seem to recall it emanated from a Vans. Can anyone throw any light on this subject as I'm about to close up the tip prior to paint. Thanks Neil Henderson ________________________________________________________________________________
From: "Robert Gresli" <FlyRV9A(at)comcast.net>
Subject: 1975 Grumman AA-5 currently listed on Aircraft Shopper Online
Date: Jul 23, 2004
To the RV-9 List: I thought you would be interested my 1975 Grumman AA-5 currently listed on Aircraft Shopper Online. To see the details, click on: http://www.aso.com/aircraft/83644/ Please pass on the word if you know of anybody that may be interested. Once my old plane finds a new home, I can get started on my own RV-9A. Take care and safe flying, Bob Gresli 1975 Grumman-American AA-5 Traveler N1346R Hillsboro OR (HIO) ________________________________________________________________________________
From: "Steve Sampson" <SSampson.SLN21(at)london.edu>
Subject: Altenator fit
Date: Jul 24, 2004
I tried fitting the reccomended Gates 7350 belt to the starter ring/altenator today (Standatd setup). The bump on the altenator (I think it houses the electronics) looses me about 1/3rd of the movement and since I do not want to rotate the engine (its inhibited) I could not get it on. In view of the loss of travel I worry the belt would be too tight anyway. Is this problem familiar to anyone else. Those of you flying. What was your resolution? Thanks, Steve. #90360 UK --- ________________________________________________________________________________
Date: Jul 25, 2004
From: John <jleclercq(at)charter.net>
Subject: RV-9 Empanage Kit For Sale
RV-9 Empanage Kit For Sale...just started horizontal stab match drilling, not dimpled or riveted yet. Nothing else has been touched. Includes: Complete Kit plus Elec trim option. In Original Boxes. $1200 Also available will be the complete set of tools for RV building. Contact off-list for pics and list. jleclercq(at)charter.net Can deliver to Oshkosh E.A.A. Selling due to health reasons. ________________________________________________________________________________
Date: Jul 25, 2004
From: Leland <Federigo(at)pacbell.net>
Subject: Re: RV9-List Digest: 1 Msgs - 07/24/04
Steve, Van's provided one of the 60 amp alternators for my O320D1A. I had to grind off portions of the alternator and mount to get it to fit. Neither of the recommended Gates belts fit. I bought several belt sizes from the parts store and returned the ones that did not fit. In the end, I wound up with a Gates 7355, but my engine model is different from yours. The Gates website lists dealer locations, at least here in the states. By the way, Van's switched from the 35 amp alternators because they were not reliable. Leland in Pleasanton Installing the Gretz mount (The Dynon D10A should ship this week) >I tried fitting the recommended Gates 7350 belt to the starter >ring/altenator today (Standatd setup). The bump on the altenator (I think it >houses the electronics) looses me about 1/3rd of the movement and since I do >not want to rotate the engine (its inhibited) I could not get it on. In view >of the loss of travel I worry the belt would be too tight anyway. Is this >problem familiar to anyone else. Those of you flying. What was your >resolution? > >Thanks, Steve. > >#90360 >UK > >--- > > > > > > > > > > > > > > > > ________________________________________________________________________________
From: "Bill Repucci" <bill(at)repucci.com>
Subject: Tinstone bucking bars
Date: Jul 25, 2004
My neighbor is a maintenance director for one of the major airlines and stopped by today to check out my progress. After spending an hour or two looking things over and being very impressed by the kit, my workmanship, and the quality of the drawings and instructions he walked me back over to his garage and started handing me tools to use until I finished the project. (Union shops don't let non-union managers touch tools, even if they started out wrenching.) He handed me two pieces of tungsten, one was a 1/2 inch thick, three inches long and an inch wide. The other started out the same size but had and corner cut off so the tip would fit into a tight spot. Either one of those little pieces of metal is heavier than one of the standard "L" shaped, cast-iron bucking bars we all use. Because of the density of the metal, it works much better, even though it is smaller. If you can locate some tungsten, get it. (It is about as easy as aluminum to cut, drill, etc.) That small chunk of metal is so much easier to use and fits into some of the tighter spaces, don't let the small size fool you. (Can you tell I'm sold on this stuff?) Happy riveting. Bill R. RV-9 SN: 90737 Control rods ________________________________________________________________________________
From: "Merems" <merems(at)cox.net>
, , ,
Subject: GPS Survey results
Date: Jul 25, 2004
Thank you all for emailing me the GPS brand and model you are using or plan on using in your RV. You can view the results at www.experimentalaero.com and select the GPS Survey on the left side of the home page. Once again, thank you for the information. Sincerely, Paul ________________________________________________________________________________
From: "Matthew Brandes" <matthew(at)n523rv.com>
Subject: Manual trim cable routing through 706 bulkhead
Date: Jul 26, 2004
I can't see on any of the plans where the manual trim cable passes through the 706 bulkhead (Rear baggage bulkhead). All of the other bulkheads have two holes on either side of the center line to allow pass-throughs. Doesn't seem logical to run it through the square hole the push tube goes through. I assume people are just drilling the two holes on either side of the push-tube hole? Does the vertical support rib just behind the bulkhead cause any problems? Other option would be to make an oval shaped hole on the two center baggage compartment ribs and jog over to the bays on either side and drill holes in the 706 bulkhead there. There wouldn't be any interference with anything that I can see... and might be a better route to go. Thoughts? Ideas? Matthew RV-9A Fuselage http://www.n523rv.com #90569 ________________________________________________________________________________
From: "Charles Hagerty" <chagerty(at)worldnet.att.net>
Subject: Re: RV-9 Empanage Kit For Sale
Date: Jul 26, 2004
John I can't seem to get you off line. If you would email me I would appreciate it. chagerty(at)worldnet.att.net ----- Original Message ----- From: "John" <jleclercq(at)charter.net> Subject: RV9-List: RV-9 Empanage Kit For Sale > > RV-9 Empanage Kit For Sale...just started horizontal stab match > drilling, not dimpled or riveted yet. Nothing else has been touched. > Includes: Complete Kit plus Elec trim option. In Original Boxes. > $1200 > > Also available will be the complete set of tools for RV building. > Contact off-list for pics and list. > > jleclercq(at)charter.net > > Can deliver to Oshkosh E.A.A. > > Selling due to health reasons. > > ________________________________________________________________________________
Date: Jul 26, 2004
From: Sargentclt(at)cs.com
Subject: Manual trim cable routing through 706 bulkhead
I have a -7 but basically the same fuse. I routed the cable through one of the holes you mentioned. The other hole only needs 2 wires for the tail light and pitot tube or whatever. It all fits. If you have to rout a wire through the hole along with the control cable go ahead. Make sure to put in a grommet. Or enlarge one hole or both. Tad "Matthew Brandes" wrote: > >I can't see on any of the plans where the manual trim cable passes through >the 706 bulkhead (Rear baggage bulkhead). All of the other bulkheads have >two holes on either side of the center line to allow pass-throughs. Doesn't >seem logical to run it through the square hole the push tube goes through. > >I assume people are just drilling the two holes on either side of the >push-tube hole? Does the vertical support rib just behind the bulkhead >cause any problems? > >Other option would be to make an oval shaped hole on the two center baggage >compartment ribs and jog over to the bays on either side and drill holes in >the 706 bulkhead there. There wouldn't be any interference with anything >that I can see... and might be a better route to go. > >Thoughts? Ideas? > >Matthew >RV-9A Fuselage >http://www.n523rv.com >#90569 > > ________________________________________________________________________________
Subject: Hanger door
From: "Larry PERRYMAN" <larry.perryman(at)atofina.com>
Date: Jul 26, 2004
07/26/2004 06:28:24 PM, Serialize complete at 07/26/2004 06:28:24 PM Does anyone know of a vendor of an accordion style hanger door? I can not seem to find one on an search. Regards, Larry Perryman ________________________________________________________________________________
Date: Jul 26, 2004
From: John <jleclercq(at)charter.net>
"rv9-list(at)matronics.com"
Subject: RV-9 Empanage Kit is Sold
I am very sorry but the RV-9 Empenage Kit is Sold and most likely the tools as well. I am sorry if I have not gotten to all the responses to my post but I did not expect to recieve so many replies. This news group is really a good one for everyone. Thanks to all for the help. Sincerely, John L. Another physically aging person...sadly parting from 90599 ________________________________________________________________________________
From: "sportpilot" <sportypilot(at)stx.rr.com>
Subject: Re: RV-9 Empanage Kit is Sold
Date: Jul 26, 2004
I am kinda new to posting , although I have been reading for a while, I have a completed RV9 emp and found a deal on a quick build kit "wings & fuse" with emp so I have either a completed or brand new emp kit for sale, I was going to use the completed one (still want to) but I may sell it instead being since I have learned a few more things since starting on it.. but I have the brand new emp kit for sale (or either one) unopened rivet packages all parts skins ect.. the box got a little wet while I was bringing the total kit home from Forida but I can put everything in a new cardboard box if someone needs the kit.. The kit is complete.. and either way I need to keep saving for the finnish kit money.. I have an 0320 in the bedroom (didn't want to leave it in the garage) :) so I need to get the finnish kit in a few months and it looked like lots of people are looking for emp kits.. Let me know.. Danny ----- Original Message ----- From: "John" <jleclercq(at)charter.net> Subject: RV9-List: RV-9 Empanage Kit is Sold > > I am very sorry but the RV-9 Empenage Kit is Sold and most likely the > tools as well. I am sorry if I have not gotten to all the responses to > my post but I did not expect to recieve so many replies. This news group > is really a good one for everyone. Thanks to all for the help. > > Sincerely, John L. > > Another physically aging person...sadly parting from 90599 > > ________________________________________________________________________________
From: "D & E Munz" <182ppl(at)comcast.net>
Subject: wheel type trim control
Date: Jul 26, 2004
I was toying with the idea of installing a wheel type trim control (Cessna,Piper) on my 9 instead of the Vernier control shown on the plans. Has anyone done this, if so are there any written plans ? ________________________________________________________________________________
From: Neilekins(at)aol.com
Date: Jul 27, 2004
Subject: Re:Cowl hinge
Has any one had any problems with the hinge that connects the engine cowling to the firewall breaking on an RV 9 ? ________________________________________________________________________________
From: "Dale Larsen" <slickrock@been-there.com>
Subject: Re:Cowl hinge
Date: Jul 27, 2004
> Has any one had any problems with the hinge that connects the engine cowling > to the firewall breaking on an RV 9 ? Haven't heard about the 9, but a few of my RV6 friends suggested I use the extruded hinge on the bottom part of the firewall, you know the two strips on each side of the exhaust pipes. They suggested this because theirs had broken and had to be replaced. Hope that helps, Dale ________________________________________________________________________________
From: Neilekins(at)aol.com
Date: Jul 27, 2004
Subject: Re:Cowl hinge
Yes, it does thanks. I have heard that a couple of people were having problems. They did a couple of modifications to stop that.. Thanks Neil ________________________________________________________________________________
Date: Jul 27, 2004
From: Leland <Federigo(at)pacbell.net>
Subject: Re: Manual trim cable routing through 706 bulkhead
1.7 SUBJ_HAS_SPACES Subject contains lots of white space Matthew, I did the same as Sargent. I drilled out a hole beside the Square opening and put in a grommet large enough for the Trim Cable and tail light wire. My strobe power supply and ELT are mounted under and on the baggage floor and so their wires penetrate the baggage bulkhead separately. Leland RV9A Quickbuild Mounting Dynon pitot probe in Gretz mount ________________________________________________________________________________
From: "D, C, Jones" <cliffjones(at)look.ca>
Date: Jul 28, 2004
Subject: wing walk doubler
Van's instructions say to position the W927 under the 902 skin, then to drill the 8th, 15th and 22nd fhole rom the forward edge. This divides the ribs into quarters. Do I predrill all the holes in the doubler to match the skin before match-drilling to the ribs? Am I missing something here? It is hard to match the skin and doubler to the ribs if you can't see the hole in the rib. Cliff 9A cliffjones(at)look.ca ________________________________________________________________________________
Date: Jul 28, 2004
From: Sargentclt(at)cs.com
Subject: wing walk doubler
You are correct drill through the skin. It's much easier thay way. Tad RV7A "D, C, Jones" wrote: > >Van's instructions say to position the W927 under the 902 skin, then to drill the 8th, 15th and 22nd fhole rom the forward edge. This divides the ribs into quarters. > >Do I predrill all the holes in the doubler to match the skin before match-drilling to the ribs? Am I missing something here? It is hard to match the skin and doubler to the ribs if you can't see the hole in the rib. > >Cliff >9A >cliffjones(at)look.ca > > ________________________________________________________________________________
From: "Matthew Brandes" <matthew(at)n523rv.com>
Subject: Re: wing walk doubler
Date: Jul 28, 2004
Cliff, I driled all of the holes out using a 3/32" bit, which is the size of the pre-punched holes. Then match drill to #40 with the top skin on. Matthew Brandes, Van's RV-9A (Fuselage) EAA Chapter 868/91/1329 www.n523rv.com <http://www.n523rv.com/> ________________________________________________________________________________
From: Michael Schipper <mike(at)learningplanet.com>
Subject: Re: wing walk doubler
Date: Jul 28, 2004
Cliff, You need to match-drill these initial holes in the wing walk doubler off wing. I put mine on my workbench, placed the 902 skin over top, aligned it according to the instructions, and then drilled and clecoed directly into the wood. Once you've got these holes drilled it is easy to do the rest on the wing. Mike Schipper www.my9a.com On Jul 28, 2004, at 12:18 PM, D, C, Jones wrote: Van's instructions say to position the W927 under the 902 skin, then to drill the 8th, 15th and 22nd fhole rom the forward edge. This divides the ribs into quarters. Do I predrill all the holes in the doubler to match the skin before match-drilling to the ribs? Am I missing something here? It is hard to match the skin and doubler to the ribs if you can't see the hole in the rib. Cliff 9A cliffjones(at)look.ca _- ======================================================================== _- ======================================================================== _- ======================================================================== _- ======================================================================== ________________________________________________________________________________
From: "D, C, Jones" <cliffjones(at)look.ca>
Date: Jul 28, 2004
Subject: W903 pucker
Thanks to all for the quick responses on the wing walk doubler question. I did have the 3/32" drill ready ! The 902 and doubler fit beautifully. Next question: a nasty pucker on the forward edge of W903. I have the spar absolutely straight. Do I match-drill starting on the in-board end of the 903, working my way to the out-board end, with only the ribs holding the skin? Any suggestions, please. Cliff ________________________________________________________________________________
From: "Fabian Lefler" <fablef(at)bellsouth.net>
, , , , , , , ,
Subject: Aluminum Vents Sale
Date: Jul 31, 2004
I am overstocked with Black Anodized Aluminum Vents, so for the month of August, I will offer these at $199.00 with free shipping. Regular Price is $235.00 with a $10.00 shipping charge. These vents are the same size as Van's plastic vents including the mounting holes. Our black anodized vents are unique in that we made the eyeball and mechanism of out aluminum, but the flanges are plastic so that the corners can be rounded off, just like Van's, and not expose the clear aluminum. You can see the vents here: http://www.affordablepanels.com/aluminum_vents_files/IM001220.JPG You can order the vents here: http://www.affordablepanels.com/aluminum_vents.htm This special is only available during this month, or until I run out of vents. Regards, Fabian ________________________________________________________________________________
From: "Fabian Lefler" <fablef(at)bellsouth.net>
, , , ,
Subject: Aluminum Vents Sale Posting
Date: Aug 01, 2004
List members, I received a nastygram from an individual who read my posting regarding aluminum vents sale, so before the Oshkosh crowds return to the list and this becomes a real problem, I'll offer my apologies in advance to the group. I typically leave my business away from the list, but I thought some should benefit from my error. Again, my apologies. Regards, Fabian ________________________________________________________________________________
Date: Aug 01, 2004
rv8-list(at)matronics.com, rv9-list(at)matronics.com, europa-list(at)matronics.com, glasair-list(at)matronics.com, lancair-list(at)matronics.com, rocket-list(at)matronics.com
From: Matt Dralle <dralle(at)matronics.com>
Subject: "Advertising" on the Lists...
>I received a nastygram from an individual who read my posting regarding >aluminum vents sale, so before the Oshkosh crowds return to the list and >this becomes a real problem, I'll offer my apologies in advance to the >group. > >Fabian Listers, I encourage small business owners such as Fabian to promote their products on the Lists. I do ask, however, that the flavor of the messages not be in the traditional form of spam messages, but more in the context of a personal message. Obviously, moderation is in order as well. The Lists are a forum for all types of dialog that involve the particular List in question. If all of the Listers on a given List were in one big room meeting and communicating in the manner that we do on the Lists, then people such as Fabian and myself, for that matter, would obviously be promoting our products to anyone that would listen. In fact, we would likely be invited to give a presentation on it to the group. The List isn't about commercialism, but it is about sharing knowledge. This extends to everyone, including those that provide products to the community. Best regards, Matt Dralle Matronics Email List Admin. Matt G Dralle | Matronics | PO Box 347 | Livermore | CA | 94551 925-606-1001 V | 925-606-6281 F | dralle(at)matronics.com Email http://www.matronics.com/ WWW | Featuring Products For Aircraft ________________________________________________________________________________
From: "Merems" <merems(at)cox.net>
, , ,
Subject: Re: "Advertising" on the Lists...
Date: Aug 01, 2004
I personally don't mind receiving emails on the list about products that help make my project more successful or keep my costs down. Paul ----- Original Message ----- From: Matt Dralle To: rv3-list(at)matronics.com ; rv4-list(at)matronics.com ; rv7-list(at)matronics.com ; rv8-list(at)matronics.com ; rv9-list(at)matronics.com ; europa-list(at)matronics.com ; glasair-list(at)matronics.com ; lancair-list(at)matronics.com ; rocket-list(at)matronics.com Sent: Sunday, August 01, 2004 12:37 PM Subject: RV9-List: "Advertising" on the Lists... >I received a nastygram from an individual who read my posting regarding >aluminum vents sale, so before the Oshkosh crowds return to the list and >this becomes a real problem, I'll offer my apologies in advance to the >group. > >Fabian Listers, I encourage small business owners such as Fabian to promote their products on the Lists. I do ask, however, that the flavor of the messages not be in the traditional form of spam messages, but more in the context of a personal message. Obviously, moderation is in order as well. The Lists are a forum for all types of dialog that involve the particular List in question. If all of the Listers on a given List were in one big room meeting and communicating in the manner that we do on the Lists, then people such as Fabian and myself, for that matter, would obviously be promoting our products to anyone that would listen. In fact, we would likely be invited to give a presentation on it to the group. The List isn't about commercialism, but it is about sharing knowledge. This extends to everyone, including those that provide products to the community. Best regards, Matt Dralle Matronics Email List Admin. Matt G Dralle | Matronics | PO Box 347 | Livermore | CA | 94551 925-606-1001 V | 925-606-6281 F | dralle(at)matronics.com Email http://www.matronics.com/ WWW | Featuring Products For Aircraft ________________________________________________________________________________
From: plaurence@the-beach.net
Date: Aug 01, 2004
Subject: Re: Aluminum Vents Sale Posting
Fabian No reason to apoligize. IMHO, that's what this list is about. Sharing ideas, helping others solve problems and being informed of products that may be useful. If I can benefit from a product while helping a fellow builder in his company-well, that's a win-win as far is I'm concerned. Peter RV9A Waiting for wings > > List members, > > I received a nastygram from an individual who read my posting > regarding aluminum vents sale, so before the Oshkosh crowds return to > the list and this becomes a real problem, I'll offer my apologies in > advance to the group. > > I typically leave my business away from the list, but I thought some > should benefit from my error. > > Again, my apologies. > > Regards, > > Fabian > > > advertising on the Matronics Forums. > http://www.matronics.com/chat > ==== > > > > ________________________________________________________________________________
From: "Tod Watkins" <twatkins(at)bendcable.com>
Subject: Aluminum Vents Sale Posting
Date: Aug 01, 2004
I agree with Peter.. and having done some business with Fabian in the recent past I can highly recommend him both for his parts and his professionalism,, he was more then helpful to me regarding our panel design. Thanks Fabian please continue offering suggestions and items to us out here as they come up. We appreciate your help. Tod -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com]On Behalf Of plaurence@the-beach.net Subject: Re: RV9-List: Aluminum Vents Sale Posting Fabian No reason to apoligize. IMHO, that's what this list is about. Sharing ideas, helping others solve problems and being informed of products that may be useful. If I can benefit from a product while helping a fellow builder in his company-well, that's a win-win as far is I'm concerned. Peter RV9A Waiting for wings > > List members, > > I received a nastygram from an individual who read my posting > regarding aluminum vents sale, so before the Oshkosh crowds return to > the list and this becomes a real problem, I'll offer my apologies in > advance to the group. > > I typically leave my business away from the list, but I thought some > should benefit from my error. > > Again, my apologies. > > Regards, > > Fabian > > > advertising on the Matronics Forums. > http://www.matronics.com/chat > ==== > > ________________________________________________________________________________
From: "Fabian Lefler" <fablef(at)bellsouth.net>
, , , ,
Subject: Re: [RV7Yahoo] Aluminum Vents Sale Posting
Date: Aug 02, 2004
Thank you everyone for your kind words. The list and yahoo group exists for one reason and one reason only... to share information about building airplanes. Being a builder myself, I am sensitive to that. Heck, I am the first one to admit that if I had to open my e-mail just to sort out what is building related and what is not, I would unsubscribe immediately. Look at the Sport Aviation magazine these days. Can anyone guess what the building articles vs advertisement ratio is? I bet you it is 2 to 1 in favor of advertising. As such, after receiving an e-mail message directly from an upset list member, I thought the least I could do was to apologize. I will confess that I was bothered by the excessive number of four letter words used in his e-mail, not to mention the detailed instructions as to what to do with my vents, which involved using parts of my body that never intended to suffer that much. I try very hard not to post silly questions to the list, or answer other member's questions, just so that I can close the e-mail with my company name below it. Nor do I regularly advertise that I have something in stock on sale just to increase sales for that month. I had hope that before anyone complained about me, he or she would realize that the person who posted the message doesn't do it on a regular basis. I guess that doesn't always work with hotheads. I'll make this e-mail short and sweet and say that, in the future, I will let my website, and previously satisfied customers, do the advertisement for me. Hope to meet you all in the near future. Fabian ________________________________________________________________________________
From: DLOMHEIM(at)aol.com
Date: Aug 03, 2004
Subject: Heated Pitot Tube swap?
message(at)matronics.com, body(at)matronics.com, is(at)matronics.com, uppercase(at)matronics.com I have a heated 12V AN 5814-1 Pitot Tube from Spruce that I would like to trade for a used RMI UEncoder if anyone is interested. It has sat idly by in my Gretz mounting kit for the past two years and never been powered up. I no longer will be needing it since I have decided to go with a DYNON and will be purchasing they're pitot tube in order to get the AOA information that installation offers. Please contact me off the group list if interested. Doug Lomheim 90116 Fuselage "ONCE YOU HAVE TASTED FLIGHT YOU WILL WALK THIS EARTH WITH YOUR EYES TURNED SKYWARD. FOR THERE YOU HAVE BEEN, AND THERE YOU LONG TO RETURN" Leonardo Da Vinci ________________________________________________________________________________
From: DThomas773(at)aol.com
Date: Aug 03, 2004
Subject: Re: Heated Pitot Tube swap?
To any concerned, we have a guy in our EAA Chapter, engineer, designer etc. that is designing an inexpensive heated pitot. It is in concept stage but will happen. Interested parties contact me directly and I get more info. Dennis Thomas ________________________________________________________________________________
From: Neilekins(at)aol.com
Date: Aug 03, 2004
Subject: Re: Heated Pitot Tube swap?
How much do you want for the pitot? Neil Corella ________________________________________________________________________________
From: DThomas773(at)aol.com
Date: Aug 04, 2004
Subject: Re: Heated pitot
billd(at)PSD.symbol.com To those interested in the heated pitot: A fellow in our E.A.A. Chapter 119, is building an RV10 and is also a design engineer. He is doing some really neat things for his airplane and it has been suggested that those things would be of interest to a lot of other folks and certainly marketable. Besides the pitot he is working up an affordable glass panel and a very interesting aircraft scale. Other ideas as well but I will let him tell you about those. Any one wishing to contact him can do so directly. His name is Bill Derouchy. Email address: billd(at)PSD.symbol.com Dennis Thomas ________________________________________________________________________________
From: "Wayne Williams" <rwayne(at)gamewood.net>
Subject: ch stick grips
Date: Aug 06, 2004
Has anyone seen or heard of the CH products grip? What did you think? I like the idea of an ambidextrous grip and $98.00 if you buy two. http://www.chproducts.com/retail/CS.htm Wayne Williams Danville, VA RV9A ________________________________________________________________________________
Date: Aug 06, 2004
From: Tim Coldenhoff <rv9a_000(at)deru.com>
Subject: Re: ch stick grips
Wayne Williams wrote: > > Has anyone seen or heard of the CH products grip? What did you think? I like > the idea of an ambidextrous grip and $98.00 if you buy two. > http://www.chproducts.com/retail/CS.htm Yes, I bought two of them. I am not quite flying yet, but they are wired up and feel quite comfortable. I bought them because not only are they ambidextrous, but they have just the right number of switches in the right places for what I want to do. -- Tim Coldenhoff #90338 - Finishing! http://rv9a.deru.com ________________________________________________________________________________
Date: Aug 06, 2004
From: Richard Tasker <retasker(at)optonline.net>
Subject: Re: ch stick grips
I have purchased two for use on my RV9A - the fact that they are ambidextrous is one of the reasons I chose them. Not flying yet, but I like them so far - they work great for basement flying :-) . One caution, the switches are rated for very low current so you cannot do any direct switching with them - not even switching a relay directly. That is no problem for me since I am an EE and designed a small interface board to give me robust outputs - but be aware of the limitation. Dick Tasker Wayne Williams wrote: > >Has anyone seen or heard of the CH products grip? What did you think? I like >the idea of an ambidextrous grip and $98.00 if you buy two. >http://www.chproducts.com/retail/CS.htm > >Wayne Williams >Danville, VA > > ________________________________________________________________________________
From: "Merems" <merems(at)cox.net>
, , ,
Subject: Tru-Trak pre-install
Date: Aug 07, 2004
Gents, I am planning of putting in a single axis Tru-Trak auto pilot in my RV-7A someday. So I plan on purchasing the bracket to do a pre-install while working on my wings. How large a diameter is the wire bundle leading to the servo. Is a 1/4 ID snap grommet adequate to route this cable? Any thoughts would be appreciated. Paul ________________________________________________________________________________
Date: Aug 07, 2004
From: Leland <Federigo(at)pacbell.net>
Subject: Comment on Dynon/Gretz combination
I just finished installing a Dynon pitot in a Gretz mount. The problem I found was that the pitot did not fit deep enough in the Gretz as the holes in the pitot would have been too close to the edge of the mount. The Gretz is predrilled for pitot mounting. The easy was to solve this problem would have been to grind off the bottom of the Gretz but I had ordered a chrome plated mount and did not want to risk delaminating the chrome plating. If anybody buys a Gretz, I suggest they order a non-chromed mount. The Dynon is going to need painting anyway so might as well paint both. The Safeair mount looks interesting and is cheaper. Leland in Pleasanton, California D10A arrives Monday ________________________________________________________________________________
From: "Roger Evenson" <revenson(at)comcast.net>
Subject: Re: Tru-Trak pre-install
Date: Aug 07, 2004
Yes. Even if you use 20 gauge for all 7 wires, they will fit in a 1/4". ----- Original Message ----- From: "Merems" <merems(at)cox.net> ; ; ; Subject: RV9-List: Tru-Trak pre-install > > Gents, > > I am planning of putting in a single axis Tru-Trak auto pilot in my RV-7A someday. So I plan on purchasing the bracket to do a pre-install while working on my wings. > > How large a diameter is the wire bundle leading to the servo. Is a 1/4 ID snap grommet adequate to route this cable? Any thoughts would be appreciated. > > Paul > > ________________________________________________________________________________
From: "Ron Murray" <Ronald_P_Murray(at)msn.com>
Subject: Fiberglass Fairing around windshield
Date: Aug 09, 2004
I'm getting ready to put the fiberglass molding strip around my windshield. Does anyone out there have any tips, tricks, pictures, web sites or otherwise that might help me with this project? Any comments would be appreciated! Ron Murray 90291 N937RK Mooresville, NC ________________________________________________________________________________
From: "Dave Nicholson" <n347sd(at)insightbb.com>
Subject: Re: Fiberglass Fairing around windshield
Date: Aug 09, 2004
I used Sikaflex-295 UV to "glue" and seal my windshield in place. The only fiberglass I used was the upper band over the Roll Bar. See this site for additional information: http://www.sika.com/cmi-marine/cmi-marine-products-index.htm It's available from: Merritt Marine Supply Pompano Beach, FL 954-946-5350 Dave Nicholson 90347 ----- Original Message ----- From: "Ron Murray" <Ronald_P_Murray(at)msn.com> Subject: RV9-List: Fiberglass Fairing around windshield > > I'm getting ready to put the fiberglass molding strip around my windshield. Does anyone out there have any tips, tricks, pictures, web sites or otherwise that might help me with this project? Any comments would be appreciated! > > Ron Murray > 90291 N937RK > Mooresville, NC ________________________________________________________________________________
From: "Tod Watkins" <twatkins(at)bendcable.com>
Subject: Fiberglass Fairing around windshield
Date: Aug 09, 2004
Hi Ron.. I just finished ours .. we used sikaflex also as a good weather seal on our slider and skirts but used the fiberglass cloth and epoxy resin with micro ballons to finish it off around the windscreen as the book talks about, . my advice is go slow. build up the resin and micro ballons over the glass cloth slowly as I did that part a bit to fast and added about an extra week or two of sanding to the project to get it all smoothed and looking the way I wanted it. be careful to not get to much resin and micro ballons over the top of your electrical tape as that adds to the sanding also. then you can fill the low spots and pin holes with polyester resin as it hardens quickly and you can sand it sooner, within about 20 minutes. just be careful not to get the polyester on the windscreen as plexiglass does not like the polyester resins. thats my advice for what its worth.. I am glad that part is over as I am sure you will be when yours is done. good luck. Tod -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com]On Behalf Of Ron Murray Subject: RV9-List: Fiberglass Fairing around windshield I'm getting ready to put the fiberglass molding strip around my windshield. Does anyone out there have any tips, tricks, pictures, web sites or otherwise that might help me with this project? Any comments would be appreciated! Ron Murray 90291 N937RK Mooresville, NC ________________________________________________________________________________
From: Andy Karmy <andy(at)karmy.com>
Subject: Re:Cowl hinge
Date: Aug 09, 2004
Mine broke on one side only. It took only 25 hours. I repaired them with the same hinge, had the engine dynamically balanced and have not had any further cracking over the next 250 hours. Don't know if the engine balance was the repair or not... - Andy Karmy andy(at)karmy.com On Jul 27, 2004, at 3:59 AM, Neilekins(at)aol.com wrote: > > Has any one had any problems with the hinge that connects the engine > cowling > to the firewall breaking on an RV 9 ? > ________________________________________________________________________________
From: "Chuck Weyant" <cweyant(at)chuckdirect.com>
Subject: Re: Fiberglass Fairing around windshield
Date: Aug 09, 2004
I just finished mine. Came out perfect. I used three of those hold-down bracket or pins or whatever they're called to hold down the bottom front of the windshield. Then I put down all the layers of tape as you probably know how to do. Then I mixed up a gob of flox (cotton fibers) and resin to a fairly thick consistency. Then I squeezed it around the base of the windshield so that I ended up with a small bead under and slightly inside the bottom half of the windshield. Try to get a rough transition from the windshild to the aluminum instrument cover with the flox misture. Feather as much as possible. Dry, then rough sand. Then start laying down the layers of cloth and resin. I used from six to eight layers. I used the 2 inch glass cloth on a roll. Easy. I used a friend familiar with fiber glass. I would suggest the same for you. They are able to anticipate what you need in the way of more resin, more cloth, or a third hand. And don't cut too long of strips 24 to 30 inches is good enough. Way too hard to handle when they're full of resin...which leads me to this suggestion: Remember to lay out you cloth, apply the resin, then squeegee the excess off with a plastic putty applicator. Then pick it up and apply the cloth where you want it. Lot less messy with less drips, etc. Don't, and I mean don't apply your cloth over your tape!!! If you do, you'll never do it again. Lay your cloth down right next to your tape as close as you can --- but not over. Keep an eye on it 'cause as you work laying down piece upon piece, the underlying pieces will sometimes want to 'creep' over the tape and you may miss it only to discover after everything is cured that you have tape under your glass cloth. After curing, start sanding. Be agressive in shaping but remember, if you cut into the cloth, you have just compromised it's strengh. So be agressive in shaping, but use common sense. Use a 2x4 radiased(?) to the shape of the transition you desire. Here's another tip: Use that sandpaper from 3M that costs a $1.25 a sheep. Don't remember the name but it comes in colors. I used the red/maroon and green stuff. Worth every penny! Cuts like diamonds and doesn't load up. Makes sanding almost fun. Once you've got the shape pretty close to what you want, mix up a nice medium thick mixture of flox or micro baloons. Which, depends upon how much cloth weave you sanded thru. You may want to use flox if you want that strength back (harder to sand), or micro baloons to just shape and fill (easy to sand). Squeegee it on pressing into the glass with a fair amout of pressure using you plastic applicator. Then sand. Repeat this until you puke. Watch your tape for wear. Tape is protecting your plexi in addition to giving you that nice separation line. Hope this helps, Chuck --- Original Message ----- > > Hi Ron.. I just finished ours .. we used sikaflex also as a good weather > seal on our slider and skirts but used the fiberglass cloth and epoxy resin > with micro ballons to finish it off around the windscreen as the book talks > about, . my advice is go slow. build up the resin and micro ballons over the > glass cloth slowly as I did that part a bit to fast and added about an extra > week or two of sanding to the project to get it all smoothed and looking the > way I wanted it. be careful to not get to much resin and micro ballons > over the top of your electrical tape as that adds to the sanding also. then > you can fill the low spots and pin holes with polyester resin as it hardens > quickly and you can sand it sooner, within about 20 minutes. just be > careful not to get the polyester on the windscreen as plexiglass does not > like the polyester resins. thats my advice for what its worth.. I am glad > that part is over as I am sure you will be when yours is done. good luck. > > Tod > > -----Original Message----- > From: owner-rv9-list-server(at)matronics.com > [mailto:owner-rv9-list-server(at)matronics.com]On Behalf Of Ron Murray > To: rv9-list(at)matronics.com > Subject: RV9-List: Fiberglass Fairing around windshield > > > I'm getting ready to put the fiberglass molding strip around my windshield. > Does anyone out there have any tips, tricks, pictures, web sites or > otherwise that might help me with this project? Any comments would be > appreciated! > > Ron Murray > 90291 N937RK > Mooresville, NC > > ________________________________________________________________________________
From: "Albert Gardner" <spudnut(at)worldnet.att.net>
Subject: Re: RV9-List Digest: 4 Msgs - 08/07/04
Date: Aug 09, 2004
If you put the control module back there with the servo then you only have 4 wires to run up to the panel. BTW, the led in the switch/indicator is very bright, far too bright at night. A little experimenting resulted in a 5 meg resistor to dim it down. This is one of the best additions you could put in your plane, IHO. Albert Gardner RV-9A 872RV Yuma, AZ ----- Original Message ----- From: "James Murray" <jmurraymd(at)yahoo.com> Subject: RV9-List: Re: RV9-List Digest: 4 Msgs - 08/07/04 > > I am now flying with the TruTrak A/P. It works great. > If I remember, there are nine wires in the bundle > going to the server. > > Jim Murray 90430 ________________________________________________________________________________
From: "Wayne Williams" <rwayne(at)gamewood.net>
Subject: Sika
Date: Aug 10, 2004
Can someone tell me more about "Sika"? Is it a fiberglass? What advantage over glass? Wayne Williams -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com]On Behalf Of RV9-List Digest Server Subject: RV9-List Digest: 6 Msgs - 08/09/04 * ================================================== Online Versions of Today's List Digest Archive ================================================== Today's complete RV9-List Digest can be also be found in either of the two Web Links listed below. The .html file includes the Digest formatted in HTML for viewing with a web browser and features Hyperlinked Indexes and Message Navigation. The .txt file includes the plain ASCII version of the RV9-List Digest and can be viewed with a generic text editor such as Notepad or with a web browser. HTML Version: http://www.matronics.com/digest/rv9-list/Digest.RV9-List.2004-08-09.html Text Version: http://www.matronics.com/digest/rv9-list/Digest.RV9-List.2004-08-09.txt ================================================ EMail Version of Today's List Digest Archive ================================================ RV9-List Digest Archive --- Total Messages Posted Mon 08/09/04: 6 Today's Message Index: ---------------------- 1. 06:31 AM - Fiberglass Fairing around windshield (Ron Murray) 2. 07:26 AM - Re: Fiberglass Fairing around windshield (Dave Nicholson) 3. 08:10 AM - Re: Fiberglass Fairing around windshield (Tod Watkins) 4. 10:39 AM - Re: Re:Cowl hinge (Andy Karmy) 5. 02:42 PM - Re: Fiberglass Fairing around windshield (Chuck Weyant) 6. 08:35 PM - Re: Re: RV9-List Digest: 4 Msgs - 08/07/04 (Albert Gardner) ________________________________ Message 1 _____________________________________ From: "Ron Murray" <Ronald_P_Murray(at)msn.com> Subject: RV9-List: Fiberglass Fairing around windshield I'm getting ready to put the fiberglass molding strip around my windshield. Does anyone out there have any tips, tricks, pictures, web sites or otherwise that might help me with this project? Any comments would be appreciated! Ron Murray 90291 N937RK Mooresville, NC ________________________________ Message 2 _____________________________________ From: "Dave Nicholson" <n347sd(at)insightbb.com> Subject: Re: RV9-List: Fiberglass Fairing around windshield I used Sikaflex-295 UV to "glue" and seal my windshield in place. The only fiberglass I used was the upper band over the Roll Bar. See this site for additional information: http://www.sika.com/cmi-marine/cmi-marine-products-index.htm It's available from: Merritt Marine Supply Pompano Beach, FL 954-946-5350 Dave Nicholson 90347 ----- Original Message ----- From: "Ron Murray" <Ronald_P_Murray(at)msn.com> Subject: RV9-List: Fiberglass Fairing around windshield > > I'm getting ready to put the fiberglass molding strip around my windshield. Does anyone out there have any tips, tricks, pictures, web sites or otherwise that might help me with this project? Any comments would be appreciated! > > Ron Murray > 90291 N937RK > Mooresville, NC ________________________________ Message 3 _____________________________________ From: "Tod Watkins" <twatkins(at)bendcable.com> Subject: RE: RV9-List: Fiberglass Fairing around windshield Hi Ron.. I just finished ours .. we used sikaflex also as a good weather seal on our slider and skirts but used the fiberglass cloth and epoxy resin with micro ballons to finish it off around the windscreen as the book talks about, . my advice is go slow. build up the resin and micro ballons over the glass cloth slowly as I did that part a bit to fast and added about an extra week or two of sanding to the project to get it all smoothed and looking the way I wanted it. be careful to not get to much resin and micro ballons over the top of your electrical tape as that adds to the sanding also. then you can fill the low spots and pin holes with polyester resin as it hardens quickly and you can sand it sooner, within about 20 minutes. just be careful not to get the polyester on the windscreen as plexiglass does not like the polyester resins. thats my advice for what its worth.. I am glad that part is over as I am sure you will be when yours is done. good luck. Tod -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com]On Behalf Of Ron Murray Subject: RV9-List: Fiberglass Fairing around windshield I'm getting ready to put the fiberglass molding strip around my windshield. Does anyone out there have any tips, tricks, pictures, web sites or otherwise that might help me with this project? Any comments would be appreciated! Ron Murray 90291 N937RK Mooresville, NC ________________________________ Message 4 _____________________________________ From: Andy Karmy <andy(at)karmy.com> Subject: Re: RV9-List: Re:Cowl hinge Mine broke on one side only. It took only 25 hours. I repaired them with the same hinge, had the engine dynamically balanced and have not had any further cracking over the next 250 hours. Don't know if the engine balance was the repair or not... - Andy Karmy andy(at)karmy.com On Jul 27, 2004, at 3:59 AM, Neilekins(at)aol.com wrote: > > Has any one had any problems with the hinge that connects the engine > cowling > to the firewall breaking on an RV 9 ? > ________________________________ Message 5 _____________________________________ From: "Chuck Weyant" <cweyant(at)chuckdirect.com> Subject: Re: RV9-List: Fiberglass Fairing around windshield I just finished mine. Came out perfect. I used three of those hold-down bracket or pins or whatever they're called to hold down the bottom front of the windshield. Then I put down all the layers of tape as you probably know how to do. Then I mixed up a gob of flox (cotton fibers) and resin to a fairly thick consistency. Then I squeezed it around the base of the windshield so that I ended up with a small bead under and slightly inside the bottom half of the windshield. Try to get a rough transition from the windshild to the aluminum instrument cover with the flox misture. Feather as much as possible. Dry, then rough sand. Then start laying down the layers of cloth and resin. I used from six to eight layers. I used the 2 inch glass cloth on a roll. Easy. I used a friend familiar with fiber glass. I would suggest the same for you. They are able to anticipate what you need in the way of more resin, more cloth, or a third hand. And don't cut too long of strips 24 to 30 inches is good enough. Way too hard to handle when they're full of resin...which leads me to this suggestion: Remember to lay out you cloth, apply the resin, then squeegee the excess off with a plastic putty applicator. Then pick it up and apply the cloth where you want it. Lot less messy with less drips, etc. Don't, and I mean don't apply your cloth over your tape!!! If you do, you'll never do it again. Lay your cloth down right next to your tape as close as you can --- but not over. Keep an eye on it 'cause as you work laying down piece upon piece, the underlying pieces will sometimes want to 'creep' over the tape and you may miss it only to discover after everything is cured that you have tape under your glass cloth. After curing, start sanding. Be agressive in shaping but remember, if you cut into the cloth, you have just compromised it's strengh. So be agressive in shaping, but use common sense. Use a 2x4 radiased(?) to the shape of the transition you desire. Here's another tip: Use that sandpaper from 3M that costs a $1.25 a sheep. Don't remember the name but it comes in colors. I used the red/maroon and green stuff. Worth every penny! Cuts like diamonds and doesn't load up. Makes sanding almost fun. Once you've got the shape pretty close to what you want, mix up a nice medium thick mixture of flox or micro baloons. Which, depends upon how much cloth weave you sanded thru. You may want to use flox if you want that strength back (harder to sand), or micro baloons to just shape and fill (easy to sand). Squeegee it on pressing into the glass with a fair amout of pressure using you plastic applicator. Then sand. Repeat this until you puke. Watch your tape for wear. Tape is protecting your plexi in addition to giving you that nice separation line. Hope this helps, Chuck --- Original Message ----- > > Hi Ron.. I just finished ours .. we used sikaflex also as a good weather > seal on our slider and skirts but used the fiberglass cloth and epoxy resin > with micro ballons to finish it off around the windscreen as the book talks > about, . my advice is go slow. build up the resin and micro ballons over the > glass cloth slowly as I did that part a bit to fast and added about an extra > week or two of sanding to the project to get it all smoothed and looking the > way I wanted it. be careful to not get to much resin and micro ballons > over the top of your electrical tape as that adds to the sanding also. then > you can fill the low spots and pin holes with polyester resin as it hardens > quickly and you can sand it sooner, within about 20 minutes. just be > careful not to get the polyester on the windscreen as plexiglass does not > like the polyester resins. thats my advice for what its worth.. I am glad > that part is over as I am sure you will be when yours is done. good luck. > > Tod > > -----Original Message----- > From: owner-rv9-list-server(at)matronics.com > [mailto:owner-rv9-list-server(at)matronics.com]On Behalf Of Ron Murray > To: rv9-list(at)matronics.com > Subject: RV9-List: Fiberglass Fairing around windshield > > > I'm getting ready to put the fiberglass molding strip around my windshield. > Does anyone out there have any tips, tricks, pictures, web sites or > otherwise that might help me with this project? Any comments would be > appreciated! > > Ron Murray > 90291 N937RK > Mooresville, NC > > ________________________________ Message 6 _____________________________________ From: "Albert Gardner" <spudnut(at)worldnet.att.net> Subject: Re: RV9-List: Re: RV9-List Digest: 4 Msgs - 08/07/04 If you put the control module back there with the servo then you only have 4 wires to run up to the panel. BTW, the led in the switch/indicator is very bright, far too bright at night. A little experimenting resulted in a 5 meg resistor to dim it down. This is one of the best additions you could put in your plane, IHO. Albert Gardner RV-9A 872RV Yuma, AZ ----- Original Message ----- From: "James Murray" <jmurraymd(at)yahoo.com> Subject: RV9-List: Re: RV9-List Digest: 4 Msgs - 08/07/04 > > I am now flying with the TruTrak A/P. It works great. > If I remember, there are nine wires in the bundle > going to the server. > > Jim Murray 90430 ________________________________________________________________________________
From: "Tod Watkins" <twatkins(at)bendcable.com>
Subject: Sika
Date: Aug 10, 2004
Sika flex is a marine adhesive that was developed to use in plexiglass applications on water craft. It works well and some say they do not even use any rivets in the canopy only sika flex.. we however used both but it adds a great deal in the way of a water proof seal between the skirts and the plexiglass in case you set your plane outside... most marine outlets will know about it, and it comes in a caulking tube. we bought 3 tubes but one tube is enough to do the entire canopy .. and it must be used with the primer to bond correctly. Tod -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com]On Behalf Of Wayne Williams Subject: RV9-List: Sika Can someone tell me more about "Sika"? Is it a fiberglass? What advantage over glass? Wayne Williams -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com]On Behalf Of RV9-List Digest Server Subject: RV9-List Digest: 6 Msgs - 08/09/04 * ================================================== Online Versions of Today's List Digest Archive ================================================== Today's complete RV9-List Digest can be also be found in either of the two Web Links listed below. The .html file includes the Digest formatted in HTML for viewing with a web browser and features Hyperlinked Indexes and Message Navigation. The .txt file includes the plain ASCII version of the RV9-List Digest and can be viewed with a generic text editor such as Notepad or with a web browser. HTML Version: http://www.matronics.com/digest/rv9-list/Digest.RV9-List.2004-08-09.html Text Version: http://www.matronics.com/digest/rv9-list/Digest.RV9-List.2004-08-09.txt ================================================ EMail Version of Today's List Digest Archive ================================================ RV9-List Digest Archive --- Total Messages Posted Mon 08/09/04: 6 Today's Message Index: ---------------------- 1. 06:31 AM - Fiberglass Fairing around windshield (Ron Murray) 2. 07:26 AM - Re: Fiberglass Fairing around windshield (Dave Nicholson) 3. 08:10 AM - Re: Fiberglass Fairing around windshield (Tod Watkins) 4. 10:39 AM - Re: Re:Cowl hinge (Andy Karmy) 5. 02:42 PM - Re: Fiberglass Fairing around windshield (Chuck Weyant) 6. 08:35 PM - Re: Re: RV9-List Digest: 4 Msgs - 08/07/04 (Albert Gardner) ________________________________ Message 1 _____________________________________ From: "Ron Murray" <Ronald_P_Murray(at)msn.com> Subject: RV9-List: Fiberglass Fairing around windshield I'm getting ready to put the fiberglass molding strip around my windshield. Does anyone out there have any tips, tricks, pictures, web sites or otherwise that might help me with this project? Any comments would be appreciated! Ron Murray 90291 N937RK Mooresville, NC ________________________________ Message 2 _____________________________________ From: "Dave Nicholson" <n347sd(at)insightbb.com> Subject: Re: RV9-List: Fiberglass Fairing around windshield I used Sikaflex-295 UV to "glue" and seal my windshield in place. The only fiberglass I used was the upper band over the Roll Bar. See this site for additional information: http://www.sika.com/cmi-marine/cmi-marine-products-index.htm It's available from: Merritt Marine Supply Pompano Beach, FL 954-946-5350 Dave Nicholson 90347 ----- Original Message ----- From: "Ron Murray" <Ronald_P_Murray(at)msn.com> Subject: RV9-List: Fiberglass Fairing around windshield > > I'm getting ready to put the fiberglass molding strip around my windshield. Does anyone out there have any tips, tricks, pictures, web sites or otherwise that might help me with this project? Any comments would be appreciated! > > Ron Murray > 90291 N937RK > Mooresville, NC ________________________________ Message 3 _____________________________________ From: "Tod Watkins" <twatkins(at)bendcable.com> Subject: RE: RV9-List: Fiberglass Fairing around windshield Hi Ron.. I just finished ours .. we used sikaflex also as a good weather seal on our slider and skirts but used the fiberglass cloth and epoxy resin with micro ballons to finish it off around the windscreen as the book talks about, . my advice is go slow. build up the resin and micro ballons over the glass cloth slowly as I did that part a bit to fast and added about an extra week or two of sanding to the project to get it all smoothed and looking the way I wanted it. be careful to not get to much resin and micro ballons over the top of your electrical tape as that adds to the sanding also. then you can fill the low spots and pin holes with polyester resin as it hardens quickly and you can sand it sooner, within about 20 minutes. just be careful not to get the polyester on the windscreen as plexiglass does not like the polyester resins. thats my advice for what its worth.. I am glad that part is over as I am sure you will be when yours is done. good luck. Tod -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com]On Behalf Of Ron Murray Subject: RV9-List: Fiberglass Fairing around windshield I'm getting ready to put the fiberglass molding strip around my windshield. Does anyone out there have any tips, tricks, pictures, web sites or otherwise that might help me with this project? Any comments would be appreciated! Ron Murray 90291 N937RK Mooresville, NC ________________________________ Message 4 _____________________________________ From: Andy Karmy <andy(at)karmy.com> Subject: Re: RV9-List: Re:Cowl hinge Mine broke on one side only. It took only 25 hours. I repaired them with the same hinge, had the engine dynamically balanced and have not had any further cracking over the next 250 hours. Don't know if the engine balance was the repair or not... - Andy Karmy andy(at)karmy.com On Jul 27, 2004, at 3:59 AM, Neilekins(at)aol.com wrote: > > Has any one had any problems with the hinge that connects the engine > cowling > to the firewall breaking on an RV 9 ? > ________________________________ Message 5 _____________________________________ From: "Chuck Weyant" <cweyant(at)chuckdirect.com> Subject: Re: RV9-List: Fiberglass Fairing around windshield I just finished mine. Came out perfect. I used three of those hold-down bracket or pins or whatever they're called to hold down the bottom front of the windshield. Then I put down all the layers of tape as you probably know how to do. Then I mixed up a gob of flox (cotton fibers) and resin to a fairly thick consistency. Then I squeezed it around the base of the windshield so that I ended up with a small bead under and slightly inside the bottom half of the windshield. Try to get a rough transition from the windshild to the aluminum instrument cover with the flox misture. Feather as much as possible. Dry, then rough sand. Then start laying down the layers of cloth and resin. I used from six to eight layers. I used the 2 inch glass cloth on a roll. Easy. I used a friend familiar with fiber glass. I would suggest the same for you. They are able to anticipate what you need in the way of more resin, more cloth, or a third hand. And don't cut too long of strips 24 to 30 inches is good enough. Way too hard to handle when they're full of resin...which leads me to this suggestion: Remember to lay out you cloth, apply the resin, then squeegee the excess off with a plastic putty applicator. Then pick it up and apply the cloth where you want it. Lot less messy with less drips, etc. Don't, and I mean don't apply your cloth over your tape!!! If you do, you'll never do it again. Lay your cloth down right next to your tape as close as you can --- but not over. Keep an eye on it 'cause as you work laying down piece upon piece, the underlying pieces will sometimes want to 'creep' over the tape and you may miss it only to discover after everything is cured that you have tape under your glass cloth. After curing, start sanding. Be agressive in shaping but remember, if you cut into the cloth, you have just compromised it's strengh. So be agressive in shaping, but use common sense. Use a 2x4 radiased(?) to the shape of the transition you desire. Here's another tip: Use that sandpaper from 3M that costs a $1.25 a sheep. Don't remember the name but it comes in colors. I used the red/maroon and green stuff. Worth every penny! Cuts like diamonds and doesn't load up. Makes sanding almost fun. Once you've got the shape pretty close to what you want, mix up a nice medium thick mixture of flox or micro baloons. Which, depends upon how much cloth weave you sanded thru. You may want to use flox if you want that strength back (harder to sand), or micro baloons to just shape and fill (easy to sand). Squeegee it on pressing into the glass with a fair amout of pressure using you plastic applicator. Then sand. Repeat this until you puke. Watch your tape for wear. Tape is protecting your plexi in addition to giving you that nice separation line. Hope this helps, Chuck --- Original Message ----- > > Hi Ron.. I just finished ours .. we used sikaflex also as a good weather > seal on our slider and skirts but used the fiberglass cloth and epoxy resin > with micro ballons to finish it off around the windscreen as the book talks > about, . my advice is go slow. build up the resin and micro ballons over the > glass cloth slowly as I did that part a bit to fast and added about an extra > week or two of sanding to the project to get it all smoothed and looking the > way I wanted it. be careful to not get to much resin and micro ballons > over the top of your electrical tape as that adds to the sanding also. then > you can fill the low spots and pin holes with polyester resin as it hardens > quickly and you can sand it sooner, within about 20 minutes. just be > careful not to get the polyester on the windscreen as plexiglass does not > like the polyester resins. thats my advice for what its worth.. I am glad > that part is over as I am sure you will be when yours is done. good luck. > > Tod > > -----Original Message----- > From: owner-rv9-list-server(at)matronics.com > [mailto:owner-rv9-list-server(at)matronics.com]On Behalf Of Ron Murray > To: rv9-list(at)matronics.com > Subject: RV9-List: Fiberglass Fairing around windshield > > > I'm getting ready to put the fiberglass molding strip around my windshield. > Does anyone out there have any tips, tricks, pictures, web sites or > otherwise that might help me with this project? Any comments would be > appreciated! > > Ron Murray > 90291 N937RK > Mooresville, NC > > ________________________________ Message 6 _____________________________________ From: "Albert Gardner" <spudnut(at)worldnet.att.net> Subject: Re: RV9-List: Re: RV9-List Digest: 4 Msgs - 08/07/04 If you put the control module back there with the servo then you only have 4 wires to run up to the panel. BTW, the led in the switch/indicator is very bright, far too bright at night. A little experimenting resulted in a 5 meg resistor to dim it down. This is one of the best additions you could put in your plane, IHO. Albert Gardner RV-9A 872RV Yuma, AZ ----- Original Message ----- From: "James Murray" <jmurraymd(at)yahoo.com> Subject: RV9-List: Re: RV9-List Digest: 4 Msgs - 08/07/04 > > I am now flying with the TruTrak A/P. It works great. > If I remember, there are nine wires in the bundle > going to the server. > > Jim Murray 90430 ________________________________________________________________________________
From: "Dave Nicholson" <n347sd(at)insightbb.com>
Subject: Re: Sika
Date: Aug 10, 2004
Sikaflex-295 UV Sikaflex-295 UV is a fast-curing, one-component, flexible, high-performance polyurethane-based adhesive for bonding and sealing of windows and portholes. Sikaflex-295 UV is suitable for all types of organic (PC, PMMA) window panes. Packaging Information 310 ml cartridge; 400 ml unipac (sausage), black, white See this site for additional information: http://www.sika.com/cmi-marine/cmi-marine-products-index.htm Dave ----- Original Message ----- From: "Wayne Williams" <rwayne(at)gamewood.net> Subject: RV9-List: Sika > > Can someone tell me more about "Sika"? Is it a fiberglass? What advantage > over glass? > > Wayne Williams > ________________________________________________________________________________
From: "Steve Sampson" <SSampson.SLN21(at)london.edu>
Subject: Stick length
Date: Aug 11, 2004
Sat in the -9 for the first time last weekend. The stick isnt half long. Anyone cutting bits off? Anyone talked to VANS as to why? Steve. #90360 --- ________________________________________________________________________________
From: "Roger Evenson" <revenson(at)comcast.net>
Subject: Re: Stick length
Date: Aug 11, 2004
It's your choice. If I do anything, it'll be to cut off 1" or so. ----- Original Message ----- From: "Steve Sampson" <SSampson.SLN21(at)london.edu> Subject: RV9-List: Stick length > > Sat in the -9 for the first time last weekend. The stick isnt half long. > Anyone cutting bits off? Anyone talked to VANS as to why? Steve. > #90360 > > --- > > ________________________________________________________________________________
From: kerrjohna(at)comcast.net
Subject: Dynon EFIS
Date: Aug 11, 2004
where are you installing the remote sensor for the Dynon in order to get the angle correct with a minimum of fuss? John where are you installing the remote sensor for the Dynon in order to get the angle correct with a minimum of fuss? John ________________________________________________________________________________
From: "fcs(at)jlc.net" <fcs(at)jlc.net>
Subject: Re: Stick length
Date: Aug 11, 2004
I don't normally discuss my stick length, but it was long enough that I felt I could lose 1.5" and I don't regret the decision after 160 hours of flying. ________________________________________________________________________________
From: "Terry Hobert" <terhobey(at)hotmail.com>
Subject: Throttle Quadrant
Date: Aug 11, 2004
There used to be an add on the WWW vans site for a Piper style throttle quadant for side by side panels (middle panel position). Does anyone have this supplier(s) information? Thanksd, Terry Hobert, 9A fuselage/finish Get ready for school! Find articles, homework help and more in the Back to ________________________________________________________________________________
From: "Tod Watkins" <twatkins(at)bendcable.com>
Subject: Throttle Quadrant
Date: Aug 11, 2004
Terry check here on the links and info .. I found them here advertised.. 2 and 3 lever quadrants.. http://www.vansairforce.net/ Tod -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com]On Behalf Of Terry Hobert Subject: RV9-List: Throttle Quadrant There used to be an add on the WWW vans site for a Piper style throttle quadant for side by side panels (middle panel position). Does anyone have this supplier(s) information? Thanksd, Terry Hobert, 9A fuselage/finish Get ready for school! Find articles, homework help and more in the Back to ________________________________________________________________________________
Date: Aug 12, 2004
From: Leland <Federigo(at)pacbell.net>
Subject: Re: Dynon EFIS
John, I am mounting mine to the side of the fuse, just behind the bulkhead behind the baggage compartment. You want it at least a foot away from all wiring, and preferably, away from any magnetic material. You also have to be able to get close enough to adjust its tilt to within 0.2 degrees of the D10. My cabling is too short to allow any location other than the fuselage. Take a look at Dan Checkoway's site to see how he mounted his magnetometer to a bulkhead. http://www.rvproject.com/20030806.html Search the main Matronics archives under Wheeler&Dynon to find several posts by Wheeler North. Wheeler mounted his on wood blocks under a wing tip. Here is a list of locations Wheeler analyzed: 1. In front of the horizontal stab, under the vertical stab. Fair, but you have the steel hardware for the vert and horizontal stab, as well as elevator horns 2. On the rear of the baggage bulkhead, top and sides Poor, if steel or magnets are loaded into baggage area, and if slider version then you have steel canopy frame. 3. Outboard in a wing bay Seems like best place, as long as no major current wires nearby and in leading edge away from aileron. 4. Behind the pilot or copilots seat, mount to the horizontal crossbar Bad, flaps bar is steel, as well as flap motor, and baggage loading, see 2 5. Under the baggage floor skins bad, same as 2 and 4 6. Inside my wing fairing, I have P-40/Spitfire style fairings. bad, same as 2 and 4 7. Inside the baggage compartment bad, same as 2 and 4, (I assume that you don't mean the forward one in an 8, in which case if this location works then the internal unit should work.) 8. On the floorboards, just behind the pilot/copilot seats bad, same as 2 and 4 9. On any fuselage bulkhead behind the baggage compartment Fair, but a bitch to get to, and very hard to get exactly oriented and get it stiff enough to not vibrate. 10. Build a shelf somewhere behind the baggage compartment hang from top skin, or mount to bottom skin. Same as 9 11. Inside a wing tip. good as long as nothing else is in there As you can see this thing is not that easy to locate, particularly if you have a bunch of stuff in your wingtips and leading edges. Then once you find a spot getting it matched to the main unit and mounted securly isn't that easy either. My notes on how I did it should be in the archives W > >where are you installing the remote sensor for the Dynon in order to get the angle >correct with a minimum of fuss? >John > > >where are you installing the remote sensor for the Dynon in order to get the angle >correct with a minimum of fuss? > > >John > > > > ________________________________________________________________________________
From: "Steve Sampson" <SSampson.SLN21(at)london.edu>
Subject: Dynon EFIS
Date: Aug 12, 2004
I put mine just in front of F-709. If I were doing it again I would choose between that location and inside a wingtip. Steve #90360 UK -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com]On Behalf Of kerrjohna(at)comcast.net Subject: RV9-List: Dynon EFIS where are you installing the remote sensor for the Dynon in order to get the angle correct with a minimum of fuss? John where are you installing the remote sensor for the Dynon in order to get the angle correct with a minimum of fuss? John --- ________________________________________________________________________________
From: kerrjohna(at)comcast.net
Subject: Dynon EFIS
Date: Aug 12, 2004
how critical did you find it to be in mounting it square with the panel unit in each of roll pitch and yaw? -------------- Original message -------------- > > I put mine just in front of F-709. > > If I were doing it again I would choose between that location and inside a > wingtip. > > Steve > #90360 > UK > > -----Original Message----- > From: owner-rv9-list-server(at)matronics.com > [mailto:owner-rv9-list-server(at)matronics.com]On Behalf Of > kerrjohna(at)comcast.net > To: rv9- list > Subject: RV9-List: Dynon EFIS > > > > where are you installing the remote sensor for the Dynon in order to get the > angle correct with a minimum of fuss? > John > > > where are you installing the remote sensor for the Dynon in order to get the > angle correct with a minimum of fuss? > > > John > > --- > > > > > > how critical did you find it to be in mounting it square with the panel unit in each of roll pitch and yaw? -------------- Original message -------------- -- RV9-List message posted by: "Steve Sampson" I put mine just in front of F-709. If I were doing it again I would choose between that location and inside a wingtip. Steve #90360 UK -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com]On Behalf Of kerrjohna(at)comcast.net To: rv9- list Subject: RV9-List: Dynon EFIS -- RV9-List message posted by: kerrjohna(at)comcast.net where are you installing the remote sensor for the Dynon in order to get the angle correct with a minimum of fuss? John where are you installing t he remote sensor for the Dynon in order to get the angle correct with a minimum of fuss? John --- Search Engine: http://www.matronics.com/search ________________________________________________________________________________
From: "Mark Taylor" <mtaylo17(at)msn.com>
Subject: Throttle Quadrant
Date: Aug 12, 2004
More specifically... http://www.vansairforce.net/djm/djmmfg.htm DJM Manufacturing. I got mine from Dayton, and they're pretty nice. Reasonably priced too. Mark Taylor From: "Tod Watkins" <twatkins(at)bendcable.com> Subject: RE: RV9-List: Throttle Quadrant Terry check here on the links and info .. I found them here advertised.. 2 and 3 lever quadrants.. http://www.vansairforce.net/ Tod -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com]On Behalf Of Terry Hobert Subject: RV9-List: Throttle Quadrant There used to be an add on the WWW vans site for a Piper style throttle quadant for side by side panels (middle panel position). Does anyone have this supplier(s) information? Thanksd, Terry Hobert, 9A fuselage/finish ________________________________________________________________________________
Date: Aug 14, 2004
From: Jib Ray <jib(at)interwoof.com>
Subject: Cooling drag study
Back in the late 70s or early 80s Stan Miley at Old Dominion University did a study on air cooled engine cooling drag. Does anyone know where I can find a copy of this? Jib Ray jib(at)interwoof.com 90032 ________________________________________________________________________________
From: DThomas773(at)aol.com
Date: Aug 15, 2004
Subject: Re: Small celebration for me
Congratulations Bill. Keep on hacking at it and you will have an airplane to be proud of sooner than you think. Dennis Thomas ________________________________________________________________________________
Date: Aug 15, 2004
From: Paul Eastham <eastham(at)netapp.com>
Subject: 9A gear weldment
Hi all, Has anyone noticed an interference problem on the main gear weldments? The bottom-most rivet on the side skins through the center section seems to intersect with the weldment flange that takes the 5 bolts. Here's a picture: http://hmb.dyndns.org/~eastham/rv/images/20040813_IMG_1219.JPG Seems like the safest thing to do is remove it and relieve the weldment -- wish I hadn't bolted it in yet! Those bolts at the bottom sure are hard to work on, and the seat pan platnuts make removal very difficult. If you haven't gotten this far yet I'd highly recommend figuring this out before installation...I'll post Van's response as well when they get back to me. Paul http://hmb.dyndns.org/~eastham/rv ________________________________________________________________________________
From: plaurence@the-beach.net
Date: Aug 15, 2004
Subject: Gelcoat
Listers, Has anyone sanded the gelcoat off the fiberglass end caps on the rudder, verticle stab ect. I know that gelcoat tends to crack after a period of time. Any advice on this is appreciated Peter RV9A waiting for wings ________________________________________________________________________________
From: Sargentclt(at)cs.com
Date: Aug 15, 2004
Subject: Re: 9A gear weldment
I have a 7A and I remember somewhere the rivet call out is to double flush this one and the one on the other side as well. By your picture you don't have the gear bracket bolted in. The rivet goes inside out BTW I think this will solve your interfearance problem Tad Sargent ________________________________________________________________________________
Date: Aug 15, 2004
From: Paul Eastham <eastham(at)netapp.com>
Subject: Re: 9A gear weldment
Well, my blueprint shows a universal head rivet and no note for double-flush or inside-out in that location. I don't think inside-out would be sufficient to solve the problem. > > I have a 7A and I remember somewhere the rivet call out is to double flush > this one and the one on the other side as well. By your picture you don't have > the gear bracket bolted in. The rivet goes inside out BTW > > I think this will solve your interfearance problem > Tad Sargent > > > > > ________________________________________________________________________________
From: kerrjohna(at)comcast.net
Subject: Stein Bruch
Date: Aug 17, 2004
does anyone have a mailing address for SteinAir handy? John does anyone have a mailing address for SteinAir handy? John ________________________________________________________________________________
From: "Paul Pflimlin" <pablo(at)phonewave.net>
Subject: Re: Stein Bruch
Date: Aug 17, 2004
----- Original Message ----- From: <kerrjohna(at)comcast.net> Subject: RV9-List: Stein Bruch > > does anyone have a mailing address for SteinAir handy? > John > > > does anyone have a mailing address for SteinAir handy? > > > John > > ________________________________________________________________________________
From: Andy Karmy <andy(at)karmy.com>
Subject: Re: Still on List
Date: Aug 18, 2004
No, we are here, It's just quiet now... I was just sitting here thinking about the RV9 accident at Westport, and how that must really suck! You would think that 28 gallons would get you from Eugene to Westport, however in this case it didn't (or wasn't there in the first place). This is the second 9A that we have lost due to fuel management, let's all be careful out there! - Andy Karmy RV9A - 250hrsTT! andy(at)karmy.com On Aug 17, 2004, at 11:49 AM, Terry Hobert wrote: > > I haven't recieved any RV9 mail in days. Just quiet or did I get > disconnected? > > Terry Hobert RV9A Fuselage/finish kit ________________________________________________________________________________
From: Andy Karmy <andy(at)karmy.com>
Subject: Fwd: [RV-9A] Westport WA RV-9A Accident
Date: Aug 18, 2004
Just realized that my last post was referring to a post on the Yahoo list... Here it is for those that didn't see it. - Andy Karmy andy(at)karmy.com Begin forwarded message: > From: "Pilot" <dhugunin(at)comcast.net> > Date: August 17, 2004 7:50:05 AM PDT > To: > Subject: Re: [RV-9A] Westport WA RV-9A Accident > Reply-To: RV-9A(at)yahoogroups.com > > NTSB Identification: SEA04LA157 > 14 CFR Part 91: General Aviation > Accident occurred Saturday, August 07, 2004 in Westport, WA > Aircraft: Headrick Vans RV9A, registration: N3086J > Injuries: 1 Serious, 1 Minor. > > This is preliminary information, subject to change, and may contain > errors. Any errors in this report will be corrected when the final > report has been completed. > > On August 7, 2004, about 1500 Pacific daylight time, an experimental > Headrick Vans RV9A, N3086J, registered to and operated by the pilot as > a 14 CFR Part 91 personal flight, experienced a loss of engine power > while on downwind for landing at the Westport Airport, Westport, > Washington. During the forced landing, the aircraft collided with > trees and the terrain short of runway 30. Visual meteorological > conditions prevailed at the time and no flight plan was filed. The > aircraft was substantially damaged. The private pilot was seriously > injured and the passenger received minor injuries. The aircraft > departed from Eugene, Oregon, about one hour and thirty minutes prior > to the accident. > > During a telephone interview, the pilot reported that he departed from > Eugene with about 28 gallons of fuel. About 30 miles out from landing, > the pilot noted that the fuel gage for the right tank (tank selected) > was indicating about 2.5 gallons of fuel. When the flight reached the > airport, the pilot flew a low downwind to check out the sand bar north > of the airport as he and his passenger were planning on fishing in > that area. The pilot then turned back to the airport and set-up for a > landing on runway 30. The pilot reported that while on downwind, the > engine started running rough, the rpm decreased, and the engine > subsequently quit. The pilot initiated a forced landing just short of > the runway. During the descent, the aircraft collided with trees and > the ground. > > A Federal Aviation Administration Inspector from the Seattle, > Washington, Flight Standards District Office responded to the accident > site. The inspector reported that the right fuel tank was empty of > fuel, while the left fuel tank still contained some fuel. The pilot > reported that he had been operating off of the right fuel tank at the > time of the loss of power. > ----- Original Message ----- > From: wfdeane > To: RV-9A(at)yahoogroups.com > Sent: Tuesday, August 17, 2004 6:43 AM > Subject: [RV-9A] Westport WA RV-9A Accident > > > There was a landing accident with one of our 9A group on the west > coast Saturday, August 7, 2004. A little blurb on the TV news (via > internet)had very little information about the seriousness of the > accident. Similarly the accident report on the NTSB site was devoid > of much hard info. Anybody out in WA and OR know the extent of > damage, cause and condition of occupants? > > Bill Deane > 70 Hours on 90346 > > > ADVERTISEMENT > > > ------- > > a.. To visit your group on the web, go to: > http://groups.yahoo.com/group/RV-9A/ > > b.. To unsubscribe from this group, send an email to: > RV-9A-unsubscribe(at)yahoogroups.com > > Service. > > > [Non-text portions of this message have been removed] > > > http://us.click.yahoo.com/J8kdrA/y20IAA/yQLSAA/1yWplB/TM > > > <*> To visit your group on the web, go to: > http://groups.yahoo.com/group/RV-9A/ > > <*> To unsubscribe from this group, send an email to: > RV-9A-unsubscribe(at)yahoogroups.com > > http://docs.yahoo.com/info/terms/ > > ________________________________________________________________________________
Date: Aug 18, 2004
From: Paul Eastham <eastham(at)netapp.com>
Subject: Re: 9A gear weldment
The response from Van's is that the weldment should be ground down to avoid the rivet. This is not in the plans or manual but will apply to all 9As, so make a note of it. Do it before you even attempt to place the weldment since it is hard to remove even without the dozens of hard-to-reach bolts I've already torqued on... :( Paul > > Hi all, > Has anyone noticed an interference problem on the main gear weldments? > The bottom-most rivet on the side skins through the center section > seems to intersect with the weldment flange that takes the 5 bolts. > Here's a picture: > http://hmb.dyndns.org/~eastham/rv/images/20040813_IMG_1219.JPG > > Seems like the safest thing to do is remove it and relieve the > weldment -- wish I hadn't bolted it in yet! Those bolts at the bottom > sure are hard to work on, and the seat pan platnuts make removal very > difficult. > > If you haven't gotten this far yet I'd highly recommend > figuring this out before installation...I'll post Van's response > as well when they get back to me. > > Paul > http://hmb.dyndns.org/~eastham/rv > > > > > ________________________________________________________________________________
From: "Dean" <dvanwinkle(at)royell.net>
Subject: Re: 9A gear weldment
Date: Aug 18, 2004
Paul This is probably too late to help you now, but I believe this tip came from another builder some time ago. I have noted on both side skins to flush this particular rivet from the inside to preclude the gear weldment interference that you have experienced. Other 9A builders might want to take note of this to avoid the problem. This may also apply to 7A builders as well. Dean Van Winkle RV-9A Fuselage/Finish ----- Original Message ----- From: "Paul Eastham" <eastham(at)netapp.com> Subject: Re: RV9-List: 9A gear weldment > > The response from Van's is that the weldment should be ground down to > avoid the rivet. This is not in the plans or manual but will apply to > all 9As, so make a note of it. Do it before you even attempt to > place the weldment since it is hard to remove even without the dozens > of hard-to-reach bolts I've already torqued on... :( > > Paul > > > > > Hi all, > > Has anyone noticed an interference problem on the main gear weldments? > > The bottom-most rivet on the side skins through the center section > > seems to intersect with the weldment flange that takes the 5 bolts. > > Here's a picture: > > http://hmb.dyndns.org/~eastham/rv/images/20040813_IMG_1219.JPG > > > > Seems like the safest thing to do is remove it and relieve the > > weldment -- wish I hadn't bolted it in yet! Those bolts at the bottom > > sure are hard to work on, and the seat pan platnuts make removal very > > difficult. > > > > If you haven't gotten this far yet I'd highly recommend > > figuring this out before installation...I'll post Van's response > > as well when they get back to me. > > > > Paul > > http://hmb.dyndns.org/~eastham/rv > > > > > > > > > > > > ________________________________________________________________________________
From: "Bill Repucci" <bill(at)repucci.com>
Subject: A little help please
Date: Aug 18, 2004
Now that I have ordered the fuselage kit for my -9, I am starting to dream about the instrument panel and electrical system. Please take a look at my panel layout and let me know what you think. (I would like to hear positive and negative comments.) Remember, this is going to be a simple VFR aircraft, thus the simple layout and lack of fancy equipment, like auto-pilot, VOR, etc. Note the switch placement, I figure I'll be using them less than I the radio, intercom, and transponder, thus the positioning of them. Plus, I won't have to switch (no pun intended) hands to reach them. You can find the layout on my web page, http://www.repucci.com/bill/instruments.html. Thanks for your comments, good and bad. Bill R. RV-9 SN: 90737 ________________________________________________________________________________
From: Bob Kelly <mmpi(at)missionmedia.org>
Date: Aug 18, 2004
Subject: Re: A little help please
Bill, Obviously, you subscribe to the "Less is More" newsgroup! I like your layout for what you are doing. I would consider adding an airspeed indicator as a backup (not that a Dynon will ever fail) and I will say I really liked what I saw and heard in the XCOM 760 at Oshkosh. It would replace the com unit and intercom, simplifying wiring a bit and costing perhaps a little less. See www.xcom760.com for more (I plan on being a customer, not associated with them.) I think your switch placement is right on. Bob Kelly, 90854, fuselage (okay, I just got it out of the boxes) On 08/19/04, Bill Repucci wrote: > > Now that I have ordered the fuselage kit for my -9, I am starting to > dream about the instrument panel and electrical system. > > Please take a look at my panel layout and let me know what you think. > (I would like to hear positive and negative comments.) Remember, this > is going to be a simple VFR aircraft, thus the simple layout and lack of > fancy equipment, like auto-pilot, VOR, etc. > > Note the switch placement, I figure I'll be using them less than I the > radio, intercom, and transponder, thus the positioning of them. Plus, I > won't have to switch (no pun intended) hands to reach them. > > You can find the layout on my web page, > http://www.repucci.com/bill/instruments.html. > > Thanks for your comments, good and bad. > > Bill R. > RV-9 > SN: 90737 ________________________________________________________________________________
From: Neilekins(at)aol.com
Date: Aug 19, 2004
Subject: Re: A little help please
I went the other way with my panel. Check it out. Its an IFR panel with wing leveler and alt. hold.....www.neilsplane.com ________________________________________________________________________________
Date: Aug 19, 2004
From: Phil Birkelbach <phil(at)petrasoft.net>
Subject: Re: A little help please
I would switch the CD player and the map box. Remember when this is all said and done you're only access for maintainace will be from under the panel and that map box extends all the way through the sub panel and that will make it nearly impossible to get to the back of your CD player. This all assumes a slider canopy even though your panel looks different than mine. I know there is some access from above on the tip-up but I don't know how much, but it's something to think about anyway. I have a similar arrangement and I have done extensive "garage flying" and I like it so far. :-) Godspeed, Phil Birkelbach - Houston Texas RV-7 N727WB (Reserved) - Panel http://www.myrv7.com Bill Repucci wrote: > >Now that I have ordered the fuselage kit for my -9, I am starting to >dream about the instrument panel and electrical system. > >Please take a look at my panel layout and let me know what you think. >(I would like to hear positive and negative comments.) Remember, this >is going to be a simple VFR aircraft, thus the simple layout and lack of >fancy equipment, like auto-pilot, VOR, etc. > >Note the switch placement, I figure I'll be using them less than I the >radio, intercom, and transponder, thus the positioning of them. Plus, I >won't have to switch (no pun intended) hands to reach them. > >You can find the layout on my web page, >http://www.repucci.com/bill/instruments.html. > >Thanks for your comments, good and bad. > >Bill R. >RV-9 >SN: 90737 > > > > ________________________________________________________________________________
Date: Aug 19, 2004
From: Richard Scott <rscott(at)cascadeaccess.com>
Subject: Re: A little help please
Bill, I am uncomfortable with toggle switches where heads or other critical body parts can hit them in a crash. Saw an example back in the '60's where a teenage girl was killed when her head hit a radio knob which penetrated her skull. I prefer rocker switches for this reason. Just one person's opinion & certainly not an expert. Richard Scott At 07:29 PM 8/18/2004, you wrote: > >Now that I have ordered the fuselage kit for my -9, I am starting to >dream about the instrument panel and electrical system. > >Please take a look at my panel layout and let me know what you think. >(I would like to hear positive and negative comments.) Remember, this >is going to be a simple VFR aircraft, thus the simple layout and lack of >fancy equipment, like auto-pilot, VOR, etc. > >Note the switch placement, I figure I'll be using them less than I the >radio, intercom, and transponder, thus the positioning of them. Plus, I >won't have to switch (no pun intended) hands to reach them. > >You can find the layout on my web page, >http://www.repucci.com/bill/instruments.html. > >Thanks for your comments, good and bad. > >Bill R. >RV-9 >SN: 90737 > > ________________________________________________________________________________
Date: Aug 19, 2004
Subject: Re: A little help please
From: James H Nelson <europajim(at)juno.com>
Hi Bill, Well its a nice layout. You can spend much less by not using any glass panel displays and using steam gages. It would be simpler since your only going VFR.. A lot less expensive. You need to set your priorities and budget and go for it. Let it be an expression of your airplane. I've been designing mine for two months and I figure it will take another 4 months. I want more than I can spend-- as if that is a unique problem for us RV drivers / builders. Jim (?N599RV applied for) 90599 ________________________________________________________________________________
Date: Aug 19, 2004
From: Clay R <clayr_55(at)yahoo.com>
Subject: Re: A little help please
Nice and simple is good. A few comments: I wouldn't install a cd/radio/dvd in the panel. These devices will be out of date in time and I think you'll be better off with a portable DVD player, MP3 player, or whatever that you plug into an audio-in jack. This way you can use the DVD player in the car too! Also, it is one more thing to go wrong. Same thing for the Garmin handheld GPS. If you cut a hole in your panel for it now, what happens in 5 years when you want the newest one? It won't fit. Although you do have the 'modular' panel so you could just create a new section, this would still be a pain that I'd rather avoid. Use a mount for the GPS that you can change to install next model easily. I wouldn't bother with the backup engine instruments. Running the sensors to two different systems will be a major pain. If you lose your engine instruments it isn't the end of the world anyway. I'd move the lighting and other switches down by the master. You might want to extend that radio stack up someday and the switches will be in the way. So will the intercom and ELT... move them up over the map box... you rarely need to touch them. I don't see an hour-meter or a low oil pressure, overvolt, or other warning lights. I assume you're going to have manual trim since I don't see a trim indicator or switch. I like your flap, throttle, mixture, carb heat arrangement. Mine has the carb heat and flaps reversed, and I wish they were the other way. Now, with those suggestions, your panel will look something like mine! --Clay --- Bill Repucci wrote: > > > Now that I have ordered the fuselage kit for my -9, > I am starting to > dream about the instrument panel and electrical > system. > > Please take a look at my panel layout and let me > know what you think. >> > You can find the layout on my web page, > http://www.repucci.com/bill/instruments.html. > > Thanks for your comments, good and bad. > > Bill R. > RV-9 > SN: 90737 > __________________________________ ________________________________________________________________________________
From: "Tod Watkins" <twatkins(at)bendcable.com>
Subject: A little help please
Date: Aug 19, 2004
Bill you may know already but it is worth thinking about the noise that is created in the CD player due to the oscillator which will create static noise in your radio when in close proximity, such as you have in this panel layout. It is adviseable to mount the CD player remotely such as maybe on the back of the passenger seat, or baggage compartment and then use a remote control to run it. If you get a player that will accept several CD's you can just load it up before you go and not have to change CD's in flight. And personally I would keep all the switches close together in the same spot preferably down at the bottom where you have the master, for easy of wiring as the wire bundle is going to have to route to the bottom and then up to the top to catch all the upper switches. working behind the panel is hard enough with out haveing to reach clear to the top and having it all in the same cutout that the radio is in just complicates your future access along with a bit of extra work initially. Thats my thoughts for what its worth.. good luck with what ever you decide to go with there.. Tod -----Original Message----- From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com]On Behalf Of Bill Repucci Subject: RV9-List: A little help please Now that I have ordered the fuselage kit for my -9, I am starting to dream about the instrument panel and electrical system. Please take a look at my panel layout and let me know what you think. (I would like to hear positive and negative comments.) Remember, this is going to be a simple VFR aircraft, thus the simple layout and lack of fancy equipment, like auto-pilot, VOR, etc. Note the switch placement, I figure I'll be using them less than I the radio, intercom, and transponder, thus the positioning of them. Plus, I won't have to switch (no pun intended) hands to reach them. You can find the layout on my web page, http://www.repucci.com/bill/instruments.html. Thanks for your comments, good and bad. Bill R. RV-9 SN: 90737 ________________________________________________________________________________
From: Neilekins(at)aol.com
Date: Aug 22, 2004
Subject: Re: Your panel
Yes, it fits. You have to hold the stack down a bit. You still have to trim the support rib a bit. You dont have to cut the bracket or doubler at all.... ________________________________________________________________________________
From: "Steve Sampson" <SSampson.SLN21(at)london.edu>
Subject: Fuel valve
Date: Aug 23, 2004
Could someone remind me about the positions on the VANS supplied valve. One position is L Tank, one R Tank. Am I correct in thinking the other two are both 'OFF' or is one 'Both'? I am just getting some labelling made up and cant get to the valve. Thanks, Steve. #90360 UK --- ________________________________________________________________________________
From: "Ross S" <rv7maker(at)hotmail.com>
Subject: Fuel valve
Date: Aug 23, 2004
Steve, The valve that came with my RV-7 kit has Left, Right, Off, and Off. Best, Ross Ross Schlotthauer RV-7 finishing www.experimentalair.com >From: "Steve Sampson" <SSampson.SLN21(at)london.edu>


April 18, 2004 - August 23, 2004

RV9-Archive.digest.vol-ao