Zenith-Archive.digest.vol-em

December 07, 2004 - December 28, 2004



      
      >
      > My applogies but I did not see the engine was a Jab. The Rotax and the
      > Stratus use the same bing carb which can be a problem when you have two
      > pumps in series (low wing pump and the engine pump) because the pressure
      > can overcome the float needle. So to junk the engine driven pump on a
      > Rotax is perfectly OK...becuse it has Bing carbs.
      >
      > The problem with an engine driven pump is that it is prone to heating
      > and if it is used on a low wing plane with auto fuel with no low point
      > pump it is a prime candidate for vapour lock.
      >
      > If your engine has some other form of fuel metering that is fuel
      > pressure dependant (MOST carbs do not care what the pressure is as long
      > as it does not overcome the float needle) then of course you need some
      > way to accuratly deliver that pressure.
      >
      > My point was intended to demonstrate that a engine driven pump only is a
      > poor way to do it.
      >
      > Frank
      >
      >
      > -----Original Message-----
      > From: owner-zenith-list-server(at)matronics.com
      > [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of Jeff Small
      > To: zenith-list(at)matronics.com
      > Subject: Re: Zenith-List: Re: 601XL Fuel Valve and duel control problem
      >
      >
      >   Never, never, never junk the mechanical pump on a Jabiru!!!!  The info
      > below came from someone who has little knowledge of Jabiru engines, in
      > fact he thinks they're tested below sea level.  The spring in the Jabiru
      > mechanical pump is customized for the engine.  You can pump through it
      > if it fails, just ask USJabiru or Andy at SunCoast.  A Jab is not like a
      > Subaru/Stratus, which does not come with a fuel pump.  I'll resist the
      > urge to say more but add that the US factory distributors know more
      > about their products than do the various opinions on an e-mail builders
      > list.  Ask the people who know.
      >
      >   regards  jeff
      >
      >   >Junk the engine driven pump, that just encourages vapour lock and
      > over
      >   >pressurises the carbs.....This is what I have been flying with for
      > 350
      >   >hours now.
      >
      >
      
      
      
________________________________________________________________________________
Subject: Re: 601XL Fuel Valve and duel control problem
Date: Dec 07, 2004
From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com>
Duh...Are you sure there isn't a hole in your diaphram there Thilo?....:) Interesting, the pump must have some kind of pressure relief/regulator built in? Hmm...Still you would never want to use the engine pump alone because it will now be sucking both uphill (with a hot pump) and through a dead Facet pump which will have some forward flow pressure drop...Never measured it though. So it still seems redundant on a Rotax, at least with low wing tanks. Frank -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of Thilo Kind Subject: Re: Zenith-List: Re: 601XL Fuel Valve and duel control problem Hi Frank and all, I have the setup you described: Zodiac CH 601 HDS with L/E tanks, a Faucet pump in each bay (which I also use as tank selectors), and the Rotax 912 pump in series. During flight operations I always run one Faucet pump and the engine pump. I also have a fuel pressure sensor downstream of the engine driven pump. For test purposes I have switched off the Faucet pumps (yes, I'm fully aware of the purpose of vapor lock in this case - we fully agree on this subject. However, this was done just for test purposes). The interesting observation was, that the fuel presssure doesn't change at all. So, I assume, it doesn't matter from the perspective of over-pressuring the Bing whether or not the engine driven pump is installed. Happy flying Thilo Kind currently in Taiwan, where no general aviation exists :-( ________________________________________________________________________________
Date: Dec 07, 2004
Subject: Re: XL trim authority with full flap
From: Bryan Martin <bryanmmartin(at)comcast.net>
on 12/7/04 10:05 AM, HeatonHE(at)aol.com at HeatonHE(at)aol.com wrote: > >> At first my 601 XL wouldn't trim out even with no flaps. The >first thing I >> did was to duct tape an extension on the trim tab to see >what it would take >> to trim it out. With the tab nearly doubled in size it would >trim out but it >> still took most of the trim travel. > > I have noticed that some aircraft, Pulsar for instance, use the bungee system > for elevator trim. Would this be a viable option for the 601XL? I think the > elevator would have to be balanced for this to work. > Now there's an Idea. Put a bungee in the system to give some nose up trim force and use the trim tab to get the rest. I might not have to add surface area to the tab and it would tend to limit the nose down trim available. Right now I think I can trim out to well above Vne. I could set it up so the spring force trims the plane out in normal cruise and fly with the trim tab near neutral like I'm used to doing in a Cessna. I just have to figure out the best place to put the bungee. -- Bryan Martin N61BM, CH 601 XL, Stratus Subaru. In Phase I testing. ________________________________________________________________________________
From: JAPhillipsGA(at)aol.com
Date: Dec 07, 2004
Subject: 601XL New Fuel Valve Control Problem
Hello Thread, Well I appreciate all the fine advise I have received in the last couple days on this issue. So I trekked the 60 miles up to Spruce yesterday and purchased a fine valve. It is an FS20X4 Andair made in England and pretty as can be. Nice, clean workmanship. Only problem is none of the fitting I have will screw into or on to the male and female ports. What have I got ? This thing is growing into a whole new project and all I want to do is spray a little more paint and go flying ! I e-mailed the Andair folks over the pond after getting nothing from their web site. Who out there knows what kind of fittings these are and who might sell them. thanks, Bill of Georgia ________________________________________________________________________________
From: kevinbonds(at)comcast.net
Subject: Re: Avex 1604-0412
Date: Dec 07, 2004
Nick Good news and Bad news. The plant in NJ closed years ago, so those so called bad rivets are probably long gone. Bad news is, as of last Oct. the 1604-0412's are being produced in China. Check the archives for the complete history on this. I believe I sent an email about this back in the spring. I got this info from two different sales people in Canada where I ordered my rivets. Kevin Bonds -------------- Original message -------------- > > I am using Avex 1604-0412 from Airparts Inc. and I > believe they are made in America. I read that the > quality control is not as good and they are not > recomended for aircraft use.Has or is anyone else > using these rivets and does anyone have any thoughts > on this subject? I would like to thank the list for > any consideration. > > ===== > A Fellow Aviator > Nick Pace > Harpers Ferry WV > Building a 601XL #5607 > Corvair Powered > {just started} > > > > __________________________________ > http://my.yahoo.com > > > > > > Nick Good news and Bad news. The plant in NJ closed years ago, so those so called bad rivets are probably long gone. Bad news is, as of last Oct. the 1604-0412's are being produced in China. Check the archives for the complete history on this. I believe I sent an email about this back in the spring. I got this info fromtwo differentsalespeople in Canada where I ordered my rivets. Kevin Bonds -------------- Original message -------------- -- Zenith-List message posted by: nick pace I am using Avex 1604-0412 from Airparts Inc. and I believe they are made in America. I read that the quality control is not as good and they are not recomended for aircraft use.Has or is anyone else using these rivets and does anyone have any thoughts on this subject? I would like to thank the list for any consideration. ===== A Fellow Aviator Nick Pace Harpers Ferry WV Building a 601XL #5607 Corvair Powered {just started} __________________________________ http://my.yahoo.com ========================================= ________________________________________________________________________________
From: kevinbonds(at)comcast.net
Subject: Re: Avex 1604-0412 from China??
Date: Dec 07, 2004
Carlos Sorry to say it is my understanding that Yes they will. To be clear not all of the rivets they produce are to be made in China, but as luck would have it ours are and this is the only place they will be made as I understand it. Someone else may want to chick on this, but be sure you are asking about the 1604-0412 rivets. The guy I spoke to seemed to know what he was talking about. I explained that i was building a experimental aircraft and that he designer had specified the use of English made avex rivets. He asked which avex rivets. when I told him 1604-0412 and -0514's he said those particular ones used to be made in the UK yes, but that plant had shut down a few months before as they were presently moving its production to China. I asked, "so those particular rivets will be made in China?" and he said "Yes, once the plant opens in October." (remember this was in the spring). Incidently this was during Sun-n-Fun that I had this conversation (I was home) so I called a buddy of mine who was there to see if he would corner CH about this but he didn't get the chance. Kevin Bonds Nashville Tn -------------- Original message -------------- > > Kevin, would you mind elaborating on the China news? Carlos Sorry to say it is my understanding that Yes they will. To be clear not all of the rivets they produce are to be made in China, but as luck would have it ours are and this is the only place they will be made as I understand it. Someone else may want to chick on this, but be sure you are asking about the 1604-0412 rivets. The guy I spoke to seemed to know what he was talking about. I explained thati was building a experimental aircraft and that he designer had specified the use of English made avex rivets. He asked which avex rivets. when I told him 1604-0412 and -0514's he said those particular ones used to be made in the UK yes, but that plant had shut down a few months before as they were presently moving its production to China. I asked, "so those particular rivets will be made in China?" and he said "Yes, once the plant opens in October." (remember this was in the spring). Incidently this was during Sun-n-Fun that I had this conversation (I was home) so I calle d a buddy of mine who was there to see if he would corner CH about this but he didn't get the chance. Kevin Bonds Nashville Tn -------------- Original message -------------- -- Zenith-List message posted by: Carlos Sa Kevin, would you mind elaborating on the China news? ________________________________________________________________________________
From: JAPhillipsGA(at)aol.com
Date: Dec 07, 2004
Subject: Re: 601XL New Fuel Valve Control Problem
Bryan, thanks for the valve info. Obviously I am a bit confused. Good luck in your testing, Bill ________________________________________________________________________________
From: "Dave Kubassek" <dkubassek(at)golden.net>
Subject: Re: XL trim authority with full flap
Date: Dec 07, 2004
I thought it was only because of the 0235 Lyc. and the added 100 lbs. on the nose that i was experiencing the trim, or should i say lack of trim problem. what i ended up doing is cutting a wedge shape pc. of SM or insulation board( used in the construction trade on the sides of new homes) A peice 14" long,by 3" wide, cut in a wedge from 0 to 3/4" and with some 2 sided tape, stuck it under the trailing edge of the RHS elevator as a fixed trim tab (very inconspicuous i might add) and Wha Lah........ for now it works wonderfull , hands off flight is now doable.. (One day i will make a new set of rear Horiz. Stab. brackets and raise the rear attachment point by a 1/2" or so and then I'm guessing i should be able to remove the added fixed trim tab. dave.........C-FDSF XL 0235 Lyc. >> >>> At first my 601 XL wouldn't trim out even with no flaps. The >first >>> thing I >>> did was to duct tape an extension on the trim tab to see >what it would >>> take >>> to trim it out. With the tab nearly doubled in size it would >trim out >>> but it >>> still took most of the trim travel. >> ________________________________________________________________________________
Date: Dec 07, 2004
From: Tim & Diane Shankland <tshank(at)megsinet.net>
Subject: Re: 601XL Fuel Valve and duel control problem
As I have mentioned in previous posts, the return spring in the engine pump provided the pressure regulation so no relief/regulator is built it. I do find it somewhat interesting about the admonitions never to use an engine driven pump when I flew a Grumman Cheetah for over ten years and yes it has low wings and you only use the boast pumps for takeoff and landings, I believe if memory serve me the the Cherokee 140 and 180 used the same system. These plane have been flying for decades with no troubles. Oh and by the way I had the STP for the Cheetah for use of auto fuel, the only change to the aircraft to comply was a decal on the wing around the filler advising the auto fuel could be used. Tim Shankland Hinde, Frank George (Corvallis) wrote: > >Duh...Are you sure there isn't a hole in your diaphram there >Thilo?....:) > >Interesting, the pump must have some kind of pressure relief/regulator >built in? > >Hmm...Still you would never want to use the engine pump alone because it >will now be sucking both uphill (with a hot pump) and through a dead >Facet pump which will have some forward flow pressure drop...Never >measured it though. So it still seems redundant on a Rotax, at least >with low wing tanks. > >Frank > >-----Original Message----- >From: owner-zenith-list-server(at)matronics.com >[mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of Thilo Kind >To: zenith-list(at)matronics.com >Subject: Re: Zenith-List: Re: 601XL Fuel Valve and duel control problem > > >Hi Frank and all, > >I have the setup you described: Zodiac CH 601 HDS with L/E tanks, a >Faucet pump in each bay (which I also use as tank selectors), and the >Rotax 912 pump in series. During flight operations I always run one >Faucet pump and the engine pump. I also have a fuel pressure sensor >downstream of the engine driven pump. For test purposes I have switched >off the Faucet pumps (yes, I'm fully aware of the purpose of vapor lock >in this case - we fully agree on this subject. However, this was done >just for test purposes). The interesting observation was, that the fuel >presssure doesn't change at all. So, I assume, it doesn't matter from >the perspective of over-pressuring the Bing whether or not the engine >driven pump is installed. > >Happy flying > >Thilo Kind >currently in Taiwan, where no general aviation exists :-( > > > > ________________________________________________________________________________
From: "wizard-24(at)juno.com" <wizard-24(at)juno.com>
Date: Dec 08, 2004
Subject: Re: XL trim authority with full flap
In reading all the emails in this thread -- has anyone that has taken a ride in ZAC's XL demo noticed this same problem? Seems to me that if the demo has this issue, ZAC would (should) have come up with a solution by now. Mike Fortunato 601XL Juno Gift Certificates Give the gift of Internet access this holiday season. http://www.juno.com/give ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=UEq6ByCwtXpHEccs4/tHdJKp83/ijOgRuiC87N36BNHCc0bmyeG4i77Tu4JKStRP23J5hIaX0Zvc2RsnFO3PuQp7pfV30xgSaBC+Lz99xBGcP+5Co+99oYrjyzwhwwosRtGpOFf1W0evDQwPLoXJgCtTtOqMZ80mXu5SUBZXqYY;
Date: Dec 07, 2004
From: Daniel Vandenberg <djvdb63(at)yahoo.com>
Subject: Corvair Project/1965 110 hp Engine for sale in Chicago
Gentlemen... I have relunctantly decided to sell my accumulated Corvair project items. I have decided to build an RV-9A instead of the 601XL. I say reluctantly because I like the WW Corvair conversion...and I like the 601 too. But one has to choose in life...and so I will not be proceeding with my Corvair project. And I need to clean out the garage for the winter. Therefore the following are for sale as a package...only to an original purchaser of WW's Conversion Manual: A.) 1965 110 hp engine. Case Code is T0420RF. This is from a manual trans, A/C chassis. It is appropriate as a starting point for the WW conversion. It has been externally power-washed. The engine has never been taken apart...but it was removed from the chassis in August 2004. It has the desirable 12-fin oil cooler. The crank turns freely, although it will not turn past 360 degrees. Perhaps a stuck valve? I was told that this engine was running until it was removed from the chassis. I paid $200 for this engine in August 2004. B.) All five WW Corvair Engine VHS Videos. 1. Introduction to Corvair Engines. 2. Corvair Engine Assembly - Part 1 3. Corvair Engine Assembly - Part 2 4. Corvair Engine Assembly - Part 3 5. Corvair Engine Installation Details C.) A complete set of books as recommended in WW's manual. This includes the following: 1. 1965 Corvair Chassis Shop Manual 2. Richard Finch's "How to keep your Corvair Alive" 3. Frederik Johnson's "Stop Corvair Lubricant Leaks" 4. A complete set of WW's "Corvair Flyer" back-issues. 5. Contact Issue #75...devoted to the Corvair D.) If you're contemplating a Zenith CH601XL project I'll throw in the latest Zenith Demo DVD (which I purchased a couple of months ago)...and the older Zenith 601XL information package/VHS video. I'd like to sell all this together. I paid over $450 for all this...but will sell it for $300. It must be picked up at my home in the heart of Chicago...1 mile south of Meigs Field. Note that I am not selling my WW conversion manual...as I believe anybody getting started should purchase their own manual from WW. Dan Vandenberg H (312) 326-3376 C (312) 493-1231 W (708) 339-6321 __________________________________ ________________________________________________________________________________
Subject: Re: 601XL Fuel Valve and duel control problem
Date: Dec 07, 2004
From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com>
Not "Never" to use it just that it really is redundant to the low wing pumps. The admonishment is never to use it alone....really what I meant was never use it alone on take off and landing. But than again, if you are flying at altitude on a warm day and your engine driven pump locks up, do you really want to experience your engine spluttering as the fuel pressure hits zero? Sure you can restore the flow by flippig on the lo wing pumps but what benefit is the engine pump actually giving you over two low wing electric pumps by themselves? Yes the engine pump gives you SOME additional redundancy but the electric pumps should be fed from two independent electrical sources ( a whole different discussion...:)..) so you effectively you have a complete backup system with the two electric pumps as long as you don't suck a tank dry...I never done it yet. Its just that hydraulically speaking the engine pump is in the wrong place and under the right conditions will vapour lock and is therefore a poor backup to the low wing pumps. Ok does that explain it now?...:) Frank -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of Tim & Diane Shankland Subject: Re: Zenith-List: Re: 601XL Fuel Valve and duel control problem --> As I have mentioned in previous posts, the return spring in the engine pump provided the pressure regulation so no relief/regulator is built it. I do find it somewhat interesting about the admonitions never to use an engine driven pump when I flew a Grumman Cheetah for over ten years and yes it has low wings and you only use the boast pumps for takeoff and landings, I believe if memory serve me the the Cherokee 140 and 180 used the same system. These plane have been flying for decades with no troubles. Oh and by the way I had the STP for the Cheetah for use of auto fuel, the only change to the aircraft to comply was a decal on the wing around the filler advising the auto fuel could be used. Tim Shankland ________________________________________________________________________________
Date: Nov 14, 2004
From: Walt Cannon <grnlake(at)earthlink.net>
Subject: Re: Wing trailing edge
Dirk, Some others have proposed good assembly techniques to keep the trailing edge straight. I did something else in addition that I have been very pleased with. I bought some anodized AL 3/4 x .062 strip extrusion from Home Depot and sandwiched it in between the upper and lower skins at the TE. It helped to keep it much straighter and the end result is much more robust when it comes to hangar rash etc. Of course, you will have to get a grip length longer of the solid soft rivets, Walt Cannon Seattle ________________________________________________________________________________
Date: Dec 08, 2005
Subject: Avex 1604-0412
From: Grant Corriveau <grantc(at)ca.inter.net>
1.40 DATE_IN_FUTURE_96_XX Date": zenith-list(at)matronics.com > BTW how would we test > some of these? First we would have to get our hands on some that we knew were > made there and run tests. Maybe check with Zenair to see what they're doing with their kits? I believe they did intial tests back 'when' which led to their admonition to use the U.K. produced versions vs. the others. They could at least advise us as to which ones they use/recommend now, and what their testing criteria were. fwiw -- Grant Corriveau C-GHTF / HDS / CAM100 ________________________________________________________________________________
Date: Dec 08, 2004
From: "jnbolding1" <jnbolding1(at)mail.ev1.net>
Subject: Re: Corvair Project/1965 110 hp Engine for sale in Chicago
The engine has never been >taken apart...but it was removed from the chassis in >August 2004. It has the desirable 12-fin oil cooler. >The crank turns freely, although it will not turn past >360 degrees. Perhaps a stuck valve? Have disassembled 9-10 of these engines and have found four in this condition. 2 had thrown rods,both failed thru the windage tray and the other two had rust ,debris in one cyl that wouldn't let it go quite all the way around TDC. LOW&SLOW John ________________________________________________________________________________
From: "Frank Jones" <fjones(at)sympatico.ca>
Subject: Remove bearings
Date: Dec 08, 2004
As expected, my Matco bearings went on the nose wheel the other day. I'm having a heck of a time removing the outer portion of the bearing from the wheel. Can anyone tell me how you accomplished this? Frank Jones C-GYXQ 601XL ________________________________________________________________________________
From: "Thilo Kind" <thilo.kind(at)gmx.net>
Subject: Re: 601XL Fuel Valve and duel control problem
Date: Dec 09, 2004
Hi Frank, pretty sure, there is no hole, but agree with you: the pump most certainly has a pressure relief valve or similar built in. Regarding having the engine pump alone: as said earlier, I'm fully agree with you - I just did that as a test (for half a minute or so with the airport in gliding distance) to see what happens in case the electrical system failed. To all of you: you are probably sick and tired of Frank preaching to y'all about sucking fuel - especially mogas - uphill. But Frank is right on this. Sucking fuel uphil is bad news and WILL most certainly lead to vapour lock. Happy building / flying Thilo Kind ----- Original Message ----- From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com> Subject: RE: Zenith-List: Re: 601XL Fuel Valve and duel control problem > > Duh...Are you sure there isn't a hole in your diaphram there > Thilo?....:) > > Interesting, the pump must have some kind of pressure relief/regulator > built in? > > Hmm...Still you would never want to use the engine pump alone because it > will now be sucking both uphill (with a hot pump) and through a dead > Facet pump which will have some forward flow pressure drop...Never > measured it though. So it still seems redundant on a Rotax, at least > with low wing tanks. > > Frank > > -----Original Message----- > From: owner-zenith-list-server(at)matronics.com > [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of Thilo Kind > To: zenith-list(at)matronics.com > Subject: Re: Zenith-List: Re: 601XL Fuel Valve and duel control problem > > > Hi Frank and all, > > I have the setup you described: Zodiac CH 601 HDS with L/E tanks, a > Faucet pump in each bay (which I also use as tank selectors), and the > Rotax 912 pump in series. During flight operations I always run one > Faucet pump and the engine pump. I also have a fuel pressure sensor > downstream of the engine driven pump. For test purposes I have switched > off the Faucet pumps (yes, I'm fully aware of the purpose of vapor lock > in this case - we fully agree on this subject. However, this was done > just for test purposes). The interesting observation was, that the fuel > presssure doesn't change at all. So, I assume, it doesn't matter from > the perspective of over-pressuring the Bing whether or not the engine > driven pump is installed. > > Happy flying > > Thilo Kind > currently in Taiwan, where no general aviation exists :-( > > ________________________________________________________________________________
From: Crvsecretary(at)aol.com
Date: Dec 08, 2004
Subject: Re: Remove bearings
Hello Frank: You've got a difficult job, no doubt. I am not aware of the details of the design of the hub, but if your bearing disintragated, your options are few: - drive out the bearing on the other side to get access to the outer race of the destroyed bearing and drive it out from the other side. The advantage of this is you'll replace TWO bearings when you're done...two new bearings are better than 1 old & 1 new - heat up the hub to loosen the fit and try to drive the outer race out ( good luck!) - bring it to a machine shop that has an internal puller that can pull the race only out Good Luck! Tracy In a message dated 12/8/2004 10:15:03 AM Eastern Standard Time, fjones(at)sympatico.ca writes: --> Zenith-List message posted by: "Frank Jones" As expected, my Matco bearings went on the nose wheel the other day. I'm having a heck of a time removing the outer portion of the bearing from the wheel. Can anyone tell me how you accomplished this? Frank Jones C-GYXQ 601XL ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=jwFeP0gHVjOBlbMyvWO6DZpRKGKXET4+g9BEHKX8cTINwTomvDdGJh7SidjG+p6UtifP46zVrnd+Bz2JJI4/9omzteILfnKlQVxHKU5Twr7p2qUqQEgjRAPUsSYto8jSNevosoTI3o7bGX1yF47lDWidsYtbWqCklD2LNqko+E8;
Date: Dec 08, 2004
From: Fly Boy <nfivesl(at)yahoo.com>
Subject: Re: Remove bearings
I would like to install a different nose wheel (Grove possibly). Has anybody on the list installed a non-Matco wheel on the front and if so can you give me some advice on where to purchase such a nose wheel. My drawings show a Matco 5" wheel with a 5/8" solid axle. The Grove wheel has a 1-1/4" axle and an 800 lb capacity. This seems like overkill. Any ideas? If Matco is the best choice can somebody provide me with a source for this wheel. I need to order it in the next week or so. Thanks. Crvsecretary(at)aol.com wrote: Hello Frank: You've got a difficult job, no doubt. I am not aware of the details of the design of the hub, but if your bearing disintragated, your options are few: --------------------------------- ________________________________________________________________________________
From: Gdascomb(at)aol.com
Date: Dec 08, 2004
Subject: 701 fuel sender unit
I would like to hear from 701 builders about the new location of the fuel sender. Revised 11-27/04. Questions. #1. What was the problem with the top position of the sender?#2 Is it accepted practice to drill in the side of the fuel tank?#3 What about safety wire on the sender.?..none shown on the pictures. Thanks for ny comments . George Sugar Land, TX ________________________________________________________________________________
Date: Dec 09, 2004
From: RURUNY(at)aol.com
Subject: Re: 701 fuel sender unit
George, >I would like to hear from 701 builders about the new location of the fuel sender Revised 11-27/04. I looked over the new installation manuals for the new sender installation. The sender is different than the one I received with my kit. The one I received needed to be modified by cutting off and removing parts to get it to fit. The new one just needs to be bent into the correct shape and has a new spade type center terminal. I cannot say that the new installation on the side of the tank might be more prone to leaking but it will be harder to get to for maintenance or inspection. The sender lines up with the lightening hole in the rib so it would be possible to get to it by putting an access panel alongside on bottom of wing.If you have the dual tank option and you install the sender on the inboard side of the outboard tank, it would be impossible to see or get to without removing the tank. An outboard install would make sense here and I would bet the new drawings reflect this. The manual shows the installation on the inboard tank, inboard side only. >What was the problem with the top position of the sender? The only problem with the top mounted sender was clearance of the center terminal to the top wing skin. I resolved this by putting cork ring spacers on tank around sender so it could not make contact. I made access panels with screws for easy removal and inspection. These are CH approved. See: http://www.shutterfly.com/osi.jsp?i=67b0de21b35a2673650c I have seen others with domed covers. At Oshkosh HB camping this year I saw a nice 701 with removable lexan windows over the senders. #2 Is it accepted practice to drill in the side of the fuel tank? I have seen 601 and RV builders doing this with their tanks. >What about safety wire on the sender?..none shown on the pictures. I did not use any, but I am considering this. You will have to drill the heads of the screws provided. If you provide access, at least you can check them for tightness. Hope some of this helps. archive Brian Unruh Long Island, NY ________________________________________________________________________________
From: "The Minearts" <smineart(at)kdsi.net>
Subject: XL trim authority with full flap
Date: Dec 09, 2004
I rode in the factory XL with Jabiru, don't remember any issues. But I've noticed on the demo video, when it takes off and makes a low takeoff pass, there is a noticeable small porpoising, making it look very sensitive in pitch. Steve M. ________________________________________________________________________________
Date: Dec 09, 2004
Subject: Re: XL trim authority with full flap
From: Bryan Martin <bryanmmartin(at)comcast.net>
on 12/9/04 7:53 AM, The Minearts at smineart(at)kdsi.net wrote: > > I rode in the factory XL with Jabiru, don't remember any issues. But I've > noticed on the demo video, when it takes off and makes a low takeoff pass, > there is a noticeable small porpoising, making it look very sensitive in > pitch. That porpoising is probably because of the aft position of the main landing gear. When you take off, you have to pull back on the stick and rotate for lift-off, it won't lift off on its own like a high-wing Cessna. When you rotate for lift-off, the plane pivots around the main landing gear, as soon as you lift off, it wants to pivot around the CG and starts to pitch up. You then have to immediately ease the back pressure and stabilize to a proper climb attitude. It's easy to over compensate and cause a small bit of oscillation before it stabilizes, the control forces are pretty light. Just make sure you don't rotate until you are well above stall speed and don't pull back too hard. I usually rotate at about 60 mph. -- Bryan Martin N61BM, CH 601 XL, Stratus Subaru. In Phase I testing. ________________________________________________________________________________
From: "Jon Croke" <jon(at)joncroke.com>
Subject: New Rotax startup procedure
Date: Dec 09, 2004
Just got back from one of those Rotax 4 stroke seminars (3 day) held at LEAF in Wisconsin. Met a fellow 701 builder, Steve Johnson. Small world! Wanted to share a tip I never heard before for ALL 912S owners. This is from Eric Tucker, the Kodiak distributor rep: IF you are still fighting violent engine shake at startup (important: assuming you have the HD starter and slipper clutch already), then try the following: TURN OFF one of your Mag circuits instead of turning them both on like you usually do. Once the engine starts, THEN turn it on! This technique has apprarently been met with great success in reducing the shakes at startup. The theory is that a single mag retards the timing by just a little. When shutting down, you can reverse the procudeure (shut off one mag), then the the other. (if you are having shakes at shutdown) (I'm not referring to the shakes you might get from experiencing one of my STOL 'in the tree' landings!) This is not an official Rotax procedure, just a technique that has worked well in the field. F W I W Another 'news to me' thing is that there is a brand new carb socket introduced by Rotax a month or two ago... harder rubber composition, NOT a mandatory replacement, tho. Jon Croke www.CH701.com ________________________________________________________________________________
From: "Jonathan Starke" <Jonathan(at)entry.co.za>
Date: Dec 10, 2004
Subject: Rotax 912S Oil Cooler Mounting
Hi List has anyone had this problem? I have sent the query to ZAC, as follows: Using instructions 912S Firewall Forward Section 5 for installing the Oil Cooler on the Rotax 912S Installation of Bracket 6E6-5CZ is shown mounting to the rear Dynafocal Bracket E3- 1X I have drilled and mounted the barcket for fitting here, but when fitting the Lower Cowl, the slot for the oil cooler is at least 10cm further forward. In addition the exhaust cannister is only about 5mm behind the oil cooler! Removing the engine again, and looking from the top, with the dynafocal mounts in place, it looks like the oil cooler should be hung from the front mount plate, but the bracket for the oil cooler is completely wrong. Is there an updated bracket for fitting the oil cooler, such that it it fits in the slot behind the NACA scoop on the cowl? Please help. Jonathan Starke ________________________________________________________________________________
From: "Dirk Slabbert" <dirkslabbert(at)telkomsa.net>
Subject: Verner 13 M engine
Date: Dec 10, 2004
As the 701 takes shape I am looking at various engine options, wondering if anyone considered the Verner engine? 80 hp, 2 cyl air cooled, on paper it lookslike a replacement for the expensive 912? Thanks, Dirk. 701 Piketberg SA. ________________________________________________________________________________
Date: Dec 10, 2004
From: Howard Carter <howado(at)cwia.com>
Subject: Re: Verner 13 M engine
Dirk, where do I find info on the Verner engine? Howard Carter Dirk Slabbert wrote: > >As the 701 takes shape I am looking at various engine options, wondering if anyone considered the Verner engine? >80 hp, 2 cyl air cooled, on paper it lookslike a replacement for the expensive 912? >Thanks, >Dirk. >701 Piketberg SA. > > >__________ NOD32 1.939 (20041203) Information __________ > >This message was checked by NOD32 antivirus system. >http://www.nod32.com > > > > ________________________________________________________________________________
From: "Tommy Walker" <twalker(at)cableone.net>
Subject: RE: Zenith-List Digest: 6 Msgs - 12/09/04
Date: Dec 10, 2004
Three things about our plane: 1. Engine startup and shutdown tip 2. Oil cooler mounting 3. 701 wing tank sending unit -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com]On Behalf Of Zenith-List Digest Server Subject: Zenith-List Digest: 6 Msgs - 12/09/04 * ================================================== Online Versions of Today's List Digest Archive ================================================== Today's complete Zenith-List Digest can also be found in either of the two Web Links listed below. The .html file includes the Digest formatted in HTML for viewing with a web browser and features Hyperlinked Indexes and Message Navigation. The .txt file includes the plain ASCII version of the Zenith-List Digest and can be viewed with a generic text editor such as Notepad or with a web browser. HTML Version: http://www.matronics.com/digest/zenith-list/Digest.Zenith-List.2004-12-0 9.html Text Version: http://www.matronics.com/digest/zenith-list/Digest.Zenith-List.2004-12-0 9.txt ================================================ EMail Version of Today's List Digest Archive ================================================ Zenith-List Digest Archive --- Total Messages Posted Thu 12/09/04: 6 Today's Message Index: ---------------------- 1. 04:31 AM - Re: 701 fuel sender unit (RURUNY(at)aol.com) 2. 04:54 AM - XL trim authority with full flap (The Minearts) 3. 11:06 AM - Re: XL trim authority with full flap (Bryan Martin) 4. 12:46 PM - New Rotax startup procedure (Jon Croke) 5. 09:34 PM - Rotax 912S Oil Cooler Mounting (Jonathan Starke) 6. 10:48 PM - Verner 13 M engine (Dirk Slabbert) ________________________________ Message 1 _____________________________________ From: RURUNY(at)aol.com Subject: Zenith-List: Re: 701 fuel sender unit encoding encoding George, >I would like to hear from 701 builders about the new location of the fuel sender Revised 11-27/04. I looked over the new installation manuals for the new sender installation. The sender is different than the one I received with my kit. The one I received needed to be modified by cutting off and removing parts to get it to fit. The new one just needs to be bent into the correct shape and has a new spade type center terminal. I cannot say that the new installation on the side of the tank might be more prone to leaking but it will be harder to get to for maintenance or inspection. The sender lines up with the lightening hole in the rib so it would be possible to get to it by putting an access panel alongside on bottom of wing.If you have the dual tank option and you install the sender on the inboard side of the outboard tank, it would be impossible to see or get to without removing the tank. An outboard install would make sense here and I would bet the new drawings reflect this. The manual shows the installation on the inboard tank, inboard side only. >What was the problem with the top position of the sender? The only problem with the top mounted sender was clearance of the center terminal to the top wing skin. I resolved this by putting cork ring spacers on tank around sender so it could not make contact. I made access panels with screws for easy removal and inspection. These are CH approved. See: http://www.shutterfly.com/osi.jsp?i=67b0de21b35a2673650c I have seen others with domed covers. At Oshkosh HB camping this year I saw a nice 701 with removable lexan windows over the senders. #2 Is it accepted practice to drill in the side of the fuel tank? I have seen 601 and RV builders doing this with their tanks. >What about safety wire on the sender?..none shown on the pictures. I did not use any, but I am considering this. You will have to drill the heads of the screws provided. If you provide access, at least you can check them for tightness. Hope some of this helps. archive Brian Unruh Long Island, NY ________________________________ Message 2 _____________________________________ From: "The Minearts" <smineart(at)kdsi.net> Subject: Zenith-List: XL trim authority with full flap I rode in the factory XL with Jabiru, don't remember any issues. But I've noticed on the demo video, when it takes off and makes a low takeoff pass, there is a noticeable small porpoising, making it look very sensitive in pitch. Steve M. ________________________________ Message 3 _____________________________________ Subject: Re: Zenith-List: XL trim authority with full flap From: Bryan Martin <bryanmmartin(at)comcast.net> on 12/9/04 7:53 AM, The Minearts at smineart(at)kdsi.net wrote: > > I rode in the factory XL with Jabiru, don't remember any issues. But I've > noticed on the demo video, when it takes off and makes a low takeoff pass, > there is a noticeable small porpoising, making it look very sensitive in > pitch. That porpoising is probably because of the aft position of the main landing gear. When you take off, you have to pull back on the stick and rotate for lift-off, it won't lift off on its own like a high-wing Cessna. When you rotate for lift-off, the plane pivots around the main landing gear, as soon as you lift off, it wants to pivot around the CG and starts to pitch up. You then have to immediately ease the back pressure and stabilize to a proper climb attitude. It's easy to over compensate and cause a small bit of oscillation before it stabilizes, the control forces are pretty light. Just make sure you don't rotate until you are well above stall speed and don't pull back too hard. I usually rotate at about 60 mph. -- Bryan Martin N61BM, CH 601 XL, Stratus Subaru. In Phase I testing. ________________________________ Message 4 _____________________________________ From: "Jon Croke" <jon(at)joncroke.com> Subject: Zenith-List: New Rotax startup procedure Just got back from one of those Rotax 4 stroke seminars (3 day) held at LEAF in Wisconsin. Met a fellow 701 builder, Steve Johnson. Small world! Wanted to share a tip I never heard before for ALL 912S owners. This is from Eric Tucker, the Kodiak distributor rep: IF you are still fighting violent engine shake at startup (important: assuming you have the HD starter and slipper clutch already), then try the following: TURN OFF one of your Mag circuits instead of turning them both on like you usually do. Once the engine starts, THEN turn it on! This technique has apprarently been met with great success in reducing the shakes at startup. The theory is that a single mag retards the timing by just a little. When shutting down, you can reverse the procudeure (shut off one mag), then the the other. (if you are having shakes at shutdown) (I'm not referring to the shakes you might get from experiencing one of my STOL 'in the tree' landings!) This is not an official Rotax procedure, just a technique that has worked well in the field. F W I W Another 'news to me' thing is that there is a brand new carb socket introduced by Rotax a month or two ago... harder rubber composition, NOT a mandatory replacement, tho. Jon Croke www.CH701.com ________________________________ Message 5 _____________________________________ From: "Jonathan Starke" <Jonathan(at)entry.co.za> Subject: Zenith-List: Rotax 912S Oil Cooler Mounting Hi List has anyone had this problem? I have sent the query to ZAC, as follows: Using instructions 912S Firewall Forward Section 5 for installing the Oil Cooler on the Rotax 912S Installation of Bracket 6E6-5CZ is shown mounting to the rear Dynafocal Bracket E3- 1X I have drilled and mounted the barcket for fitting here, but when fitting the Lower Cowl, the slot for the oil cooler is at least 10cm further forward. In addition the exhaust cannister is only about 5mm behind the oil cooler! Removing the engine again, and looking from the top, with the dynafocal mounts in place, it looks like the oil cooler should be hung from the front mount plate, but the bracket for the oil cooler is completely wrong. Is there an updated bracket for fitting the oil cooler, such that it it fits in the slot behind the NACA scoop on the cowl? Please help. Jonathan Starke ________________________________ Message 6 _____________________________________ From: "Dirk Slabbert" <dirkslabbert(at)telkomsa.net> Subject: Zenith-List: Verner 13 M engine As the 701 takes shape I am looking at various engine options, wondering if anyone considered the Verner engine? 80 hp, 2 cyl air cooled, on paper it lookslike a replacement for the expensive 912? Thanks, Dirk. 701 Piketberg SA. ________________________________________________________________________________
Date: Dec 10, 2004
From: Cleone Markwell <cleone(at)rr1.net>
Subject: Re: New Rotax startup procedure
Wish I'd known that for the last three years. Ha. Well, it always bothered me, but as soon as it settled down I soon forgot about it. Cleone At 02:45 PM 12/9/04, you wrote: > >Just got back from one of those Rotax 4 stroke seminars (3 day) held at >LEAF in Wisconsin. > >Met a fellow 701 builder, Steve Johnson. Small world! > >Wanted to share a tip I never heard before for ALL 912S owners. This is >from Eric Tucker, the Kodiak distributor rep: > >IF you are still fighting violent engine shake at startup (important: >assuming you have the HD starter and slipper clutch already), then try the >following: >TURN OFF one of your Mag circuits instead of turning them both on like you >usually do. Once the engine starts, THEN turn it on! > >This technique has apprarently been met with great success in reducing the >shakes at startup. The theory is that a single mag retards the timing by >just a little. > >When shutting down, you can reverse the procudeure (shut off one mag), >then the the other. (if you are having shakes at shutdown) (I'm not >referring to the shakes you might get from experiencing one of my STOL 'in >the tree' landings!) > >This is not an official Rotax procedure, just a technique that has worked >well in the field. F W I W > >Another 'news to me' thing is that there is a brand new carb socket >introduced by Rotax a month or two ago... harder rubber composition, NOT a >mandatory replacement, tho. > >Jon Croke >www.CH701.com > > ________________________________________________________________________________
From: JERICKSON03E(at)aol.com
Date: Dec 10, 2004
Subject: 701 Upper Channel Reinforcement
Wondering if 701 builders have advice about adding two std L's on the 7F7-1SP, Upper Channel. Earlier plans showed the two added Ls, when the material was somewhat thinner. The 7F7-1SP is now .063 material. Wonder if that is holding up to rough field use? Jerry ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=beta; d=gmail.com; b=WmfXzwSTze/Pu7IobPBVKMq7H81fLUORWcilXPUlmNQ8YESiHbNzW7eIXzA4P5SikEz8LtY6cpvW7UyBeiUUhugbvxduf7kZgESavZT3jz2ijpcEddJRFxtBTK9morHoIsSdidCg9srianMC7I40MCdKzmsi4uPkruml1HuzBHwReceived: by 10.54.46.54 with SMTP id t54mr827959wrt;
Date: Dec 10, 2004
From: Ihab Awad <ihab.awad(at)gmail.com>
Subject: Re: Verner 13 M engine
> where do I find info on the Verner engine? http://www.ultralightnews.ca/sunfun02/verner_aircraftengine.htm Peace, Ihab ________________________________________________________________________________
From: Kevin Kinney <kkinney(at)fuse.net>
Subject: CNC former photo request
Date: Dec 10, 2004
I'm writing an article for our EAA 174 newsletter about using CNC in the home workshop. I use CNC based rib forms as an example. Would anyone have a photo of a CNC machine cutting a rib form? Alternately, I could a picture of a CNC'd rib form in use. Thank you in advance, Kevin Kinney ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=NVxABJsqWVKMaO0fxuilRKkGH9c4ugFYnf0HWufnFb3zguVz4ffRsHzM6ic9SRnR6islcXGhPYpu05i6Iit+iCPP+5iEeVHaGjmOt5EC+gZF3N8GV1q0xOE/Ecbi3gt6jruVWBVVLXtu7KAz9qgdGC0IEPR9NotJP2EfeRZ920A;
Date: Dec 10, 2004
From: Gary Gower <ggower_99(at)yahoo.com>
Subject: Re: 701 Upper Channel Reinforcement
Jerry, I think the front wheel assembly and firewall are strong enough in the Zenith airplanes ... Just one advise: Remember always to land on the Main Landing Gear with the empenage) then the wheel will lower by itself. even in regular mantained grass strips this is possible... In case of an emergency landing (deadstick) fly the airplane all the way down to the last moment and then do as best as you can to walk away, plane goes second and can be rebuilt or build another one if you are in one piece... Just one thing: Maybe only if you use the heavier Soobs or Corvair, you might as well reinforce A LITTLE BIT this area... first ask ZAC off course as with all mods in structural area, in cosmetics you can do as you want trying to not add (to much) Weight. If you take care of your plane,you are taking care of yourself.as a free bonus... My .02 centavos Saludos Gary Gower. JERICKSON03E(at)aol.com wrote: Wondering if 701 builders have advice about adding two std L's on the 7F7-1SP, Upper Channel. Earlier plans showed the two added Ls, when the material was somewhat thinner. The 7F7-1SP is now .063 material. Wonder if that is holding up to rough field use? Jerry ________________________________________________________________________________
From: "Larry McFarland" <larrymc(at)qconline.com>
Subject: Heater and battery charging ports
Date: Dec 10, 2004
Hi Guys, Well, with snow and freezing temps becoming the norm, I finished putting together a common heater, with bungee-attached flex-tube and adapter for warming my Stratus's engine oil, seen at the bottom of the Completions page and more recently seen at the bottom of the Electrical page, a dual battery charging port that keeps both battery circuits separate and does permit external access avoids having to climb in to hook them up. This is not for starting, but only for charging. There's an oval cover that uses Dzus fasteners to close and seal the ports. I'm using two Battery tender chargers with cigarette receptacle-plugs to make connection simple and basic. Didn't like the bulk of the Cole-Hersey type but this seems to work real well on the underside. Fly safe, Larry McFarland - 601HDS - 47 hours www.macsmachine.com ________________________________________________________________________________
Date: Dec 10, 2004
From: Jim and Lucy <jpollard(at)ciaccess.com>
Subject: Re: Verner 13 M engine
> >As the 701 takes shape I am looking at various engine options, wondering >if anyone considered the Verner engine? A guy in Hungary has one in a 601 http://www.ultralight.hu/zodiac601/zkepgaleria.htm Jim ________________________________________________________________________________
From: "gary" <FlyinK(at)efortress.com>
Subject: Re: Verner 13 M engine
Date: Dec 10, 2004
> where do I find info on the Verner engine? http://www.flydiver.com/ ________________________________________________________________________________
From: "george may" <gfmjr_20(at)hotmail.com>
Subject: Front Fork Doubler
Date: Dec 11, 2004
A couple of monts ago there was discussion about the need for a doubler on the front fork of the XL ,similar to the HD & HDS. Someone, I believe had contacted Nick. Was there ever any final info given as to whether or not the XL will need this doubler? Any update would be appreciated Thnaks George May 601XL--left wing completed ________________________________________________________________________________
From: "Larry Martin" <lrm(at)isp.com>
Subject: PegaStol Service openings
Date: Dec 11, 2004
0.44 FORGED_OUTLOOK_TAGS Outlook can't send HTML in this format On the PegaStol wings there are a total of 24 little round service doors. I installed one the other day and had a hell'vu time getting it back out. I can get them out, but I would skin my paint because I would have to use some kind of tool. Have any of the other PegaStol wing owners figured this out? There must be an easy way. And, a general question, do all service door/openings have to be open during the airworthiness inspection? Larry N1345L My Site www.angelfire.com/un/ch701 ________________________________________________________________________________
From: "Frank Jones" <fjones(at)sympatico.ca>
Subject: Remove bearings
Date: Dec 11, 2004
For anyone interested. The procedure that worked for removing the bearings was to heat the wheel in the oven at 500 degrees then whack the wheel on a board until the bearing comes out. On one wheel it came out after 10 or 15 hits. The other was tougher and required 3 times in the oven, some oil and 100 or so hits. Matco suggested machining the wheels to accept a tapered bearing to handle side load. I stuck with the regular bearings but added a bushing between the wheel halves - getting the right length for the bushing requires care. This approach should substantially improve side load handling capacity. Frank Jones C-GYXQ 601XL ________________________________________________________________________________
From: "Frank Jones" <fjones(at)sympatico.ca>
Subject: XL Front Fork Doubler
Date: Dec 11, 2004
I got the same response from Zenith and sent a follow-up message last week. No response so far. Frank Jones ________________________________________________________________________________
From: Joemotis(at)aol.com
Date: Dec 11, 2004
Subject: Re: XL Front Fork Doubler
Hi Joe my name is... Joe. I am also building a 601 XL. And would like to ask you what are the details on that very robust looking fork? Did you make it? If you did I am sure the list would appreciate how. ( at least this member !!! ) If you did not would the person who made it be interested in making another? Thanks Joe Motis 601XL Jab 3300 ________________________________________________________________________________
From: "wizard-24(at)juno.com" <wizard-24(at)juno.com>
Date: Dec 12, 2004
Subject: Re: XL Front Fork Doubler
Interesting about the nose fork situation, and very surprising that ZAC hasn't issued a bulletin about this. In looking at the thumbnail pictures provided by one poster (I think it was Joe), I couldn't see on the picture of the old fork where there was any deformity caused by bending. Makes me curious if there was something else wrong with the part, like maybe too narrow where the tire was rubbing against it? The other thing (and I'm certainly no aerospace engineer) is that the fork shouldn't be subjected to that much stress, in that the bungee should be absorbing a great deal of the impact on landing. To be clear: I'm not questioning Joe's solution, just trying to understand better before replacing parts. Mike Fortunato 601XL Juno Gift Certificates Give the gift of Internet access this holiday season. http://www.juno.com/give ________________________________________________________________________________
From: Joemotis(at)aol.com
Date: Dec 11, 2004
Subject: Re: XL Front Fork Doubler
Hi Mike Take a look at the pics on joe e site. under swedish mufflers. The fork is waaay bent. Joe Motis 601 XL ________________________________________________________________________________
Date: Dec 11, 2004
From: xl <xl(at)prosody.org>
Subject: Re: XL Front Fork Doubler
It's fine to question my ideas. I thought about it awhile before replacing the nose fork. I decided to stay with the Zenith design but use thicker metal. The new fork is about 1 pound heavier than the old fork. The landing force - straight down isn't the problem. The problem is the side load. If I stood on the side of the old fork it would bend almost to the ground. The new fork moves about 1/2". And try pushing the nose back and forth - lots of sway. (The same side load can cause the stock front wheel main bearings to fail. Tapered roller bearings fit the application better. BTW I didn't have to machine the wheel to fit tapered roller bearings.) The bend radius is larger for the thicker metal so I had to cut and thread a longer axle. The 5/8" mild steel rod is a few dollars. And -- from the archive: > Message: #30434 From: "burylhill" <bus(at)commspeed.net> > Subject: Fw: Zenith-List: RE: CH601 XL nose wheel fork > Date: Oct 29, 2004 > .......snip The Factory demo 601 XL bent the nose gear on the way to > Copperstate. Nick would know what they at the factory to fix it. I bought the metal at: http://www.onlinemetals.com/ 1 piece @ $33.44/piece Aluminum 6061-T6 Bare, Plate 0.375" Cut to: 4" x 22" Shipping Cost: $0.00 (they're a couple miles from me in Seattle.) Cut Fee: $0.00 Tax: $2.94 I had the metal cut + bent at (a few blocks from onlinemetals): J & R Metal Craft Inc, 15 Nickerson St, Seattle, WA, (206) 284-0632 The owner was happy to make an airplane part. No way I could bend it myself, needs some serious pressure...... And I got lazy and had them cut it. ~$60 for the bend, ~$30 for the cut. And I finally got to fly over Seattle at night today! The past few weeks I had to stay in the pattern because of the weather. Joe E N633Z @ BFI 144 hours On Sun, 12 Dec 2004, wizard-24(at)juno.com wrote: > ....snip > The other thing (and I'm certainly no aerospace engineer) is that the > fork shouldn't be subjected to that much stress, in that the bungee > should be absorbing a great deal of the impact on landing. > To be clear: I'm not questioning Joe's solution, just trying to > understand better before replacing parts. > Mike Fortunato 601XL ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=OY00Vve5byF5AP2V6RiWs8KBaJYsqjZHbCPO7ssaUeQj7uRHWE3RqRweqVt0+e9ZkXwwpuxCuioPlryaPAfjoxCYdD6xA4fOPalAQQScG3vYWrVyBcQufCnM7LAqLeET8VtlFWUoJJR+CsclCcuEasUuC+78XFn1eZ1UiKFO5ro;
Date: Dec 11, 2004
From: scotty scotty <scotty245(at)yahoo.com>
Subject: Mounting engine in 701?
I'm needing some advise on positioning the engine onto the mount. First i went with an alternate engine, the Hirth F30 100hp 2cycle. As far as i know(according to ZAC) this will be the first 701 with this combo...anyone else? I tig welded my mount and after placing the engine onto the mount i have less clearance for engine than i need to allow movement and vibration. ZAC recommended about 4 degrees downward and 4 degrees offcenter to left(as sitting in plane), and said this may not have to be that precise... i just want it to fly correctly. Not wanting to cut and patch the mount i what to know what everyone thinks of sliding the entire engine approx 1/2" to the left of centerline while keeping angles the same? The other possiblility i have is going with only 2 degrees left. Lastly, what seems to be the best and simplest way to build the cowling, all fiberglass, aluminum, or fiberglass front piece then the rest aluminum. How difficult is it to get the fiberglass shape and look right? Scotty Armstead scotty245(at)yahoo.com --------------------------------- ________________________________________________________________________________
From: "Larry Martin" <lrm(at)isp.com>
Subject: Re: Mounting engine in 701?
Date: Dec 12, 2004
I just centered mine, left/right up/down. I figured it would be easier to trim with elevator trim and use my spring loaded rudder petal rods to actually trim the rudder. It takes several flights on no wind days to get the rudder trimmed out to suit you. It would also be easy to put a bendable trim tab on the rudder, like gyros do. It doesn't matter what you do, you are going to have to trim it anyway, so why not start on a center line. Just my opinion, Larry N1345L ----- Original Message ----- From: "scotty scotty" <scotty245(at)yahoo.com> Subject: Zenith-List: Mounting engine in 701? > > I'm needing some advise on positioning the engine onto the mount. First i went with an alternate engine, the Hirth F30 100hp 2cycle. As far as i know(according to ZAC) this will be the first 701 with this combo...anyone else? I tig welded my mount and after placing the engine onto the mount i have less clearance for engine than i need to allow movement and vibration. > > ZAC recommended about 4 degrees downward and 4 degrees offcenter to left(as sitting in plane), and said this may not have to be that precise... i just want it to fly correctly. Not wanting to cut and patch the mount i what to know what everyone thinks of sliding the entire engine approx 1/2" to the left of centerline while keeping angles the same? The other possiblility i have is going with only 2 degrees left. > > Lastly, what seems to be the best and simplest way to build the cowling, all fiberglass, aluminum, or fiberglass front piece then the rest aluminum. How difficult is it to get the fiberglass shape and look right? > > Scotty Armstead > scotty245(at)yahoo.com > > > --------------------------------- > > ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=ZoDXi6q4MTwGyqb8XZPYFvZid6Yv+e2M/4uW0pvwdq8fDutjqjQj0SyTgzJsmthBkku9AhbWLJaA1vND9JHXOd/EkzmZtHSjQ6ydD34kbW6LWnfR6Pd5rOzVkwQUuVjT43uFqpNG4MxilPz3ZGJv8lz1SDJnTs8tsgvpktHwyEU;
Date: Dec 12, 2004
From: roy vickski <rvickski(at)yahoo.com>
Subject: re Mounting engine in 701?
Scotty, My 4th edition plans 7-E-1 top drawing show 3 degrees left for the rotax mount. The middle drawing shows 107deg from firewall to bed mount, referenced to drawing 7-F-15 top drawing, indicates zero degree downthrust. I incorporated zero down thrust for my mount. My particular engine rotates opposite standard so I have to angle my engine to the right. Does the Hirth rotate clockwise or CCW when viewed from cockpit? Which edition plans are you working from, how recently were you told about 4 deg down thrust? Curious Roy 701 plans engine plumbing and electrical, ect. __________________________________ ________________________________________________________________________________
From: "george may" <gfmjr_20(at)hotmail.com>
Subject: Nose Wheel Fork
Date: Dec 12, 2004
Have any other folks currently flying a 601XL experienced similar problems as indicated by Joe E, requiring a beefer nose fork? George May http://search.msn.click-url.com/go/onm00200636ave/direct/01/ ________________________________________________________________________________
From: "Gary A. Boothe" <gboothe(at)calply.com>
Subject: Ammeter vs. Voltmeter
Date: Dec 12, 2004
Hey Gang, Can someone comment on the pros & cons of Ammeter vs. Voltmeter? I will be running a WW Corvair Conversion (with alternator). Electronics will include pos. lights, inst. lights, navcom,... pretty light duty. Thanks Gary Boothe WW Corvair Power - 601HDS Rudder complete, impatiently awaiting Tail Kit ________________________________________________________________________________
From: "Gary A. Boothe" <gboothe(at)calply.com>
Subject: Ammeter vs. Voltmeter
Date: Dec 12, 2004
Sorry, Gang. Found all sorts of stuff in the archives! Gary Boothe WW Corvair Power - 601HDS Rudder complete, impatiently awaiting Tail Kit ________________________________________________________________________________
Date: Dec 12, 2004
From: Crvsecretary(at)aol.com
Subject: Re: Ammeter vs. Voltmeter
Hello Gary: Voltmeter is MUCH easier to install. You can see the condition of the battery and charging system with the voltleter - over 13.8 is a charging situation, less than 13.8 is a charging problem. Ammeters are difficult to install unless you have a shunt-type ammeter. An Ammeter will tell you RATE of charge or discharge, but not anything else. Just my two cents worth, YMMV. Tracy In a message dated 12/12/2004 7:18:38 PM Eastern Standard Time, "Gary A. Boothe" writes: > >Hey Gang, > >Can someone comment on the pros & cons of Ammeter vs. Voltmeter? I will be running a WW Corvair Conversion (with alternator). Electronics will include pos. lights, inst. lights, navcom,... pretty light duty. > >Thanks >Gary Boothe >WW Corvair Power - 601HDS >Rudder complete, impatiently awaiting >Tail Kit > > ________________________________________________________________________________
From: "Dave Austin" <daveaustin2(at)sprint.ca>
Subject: Re: re Mounting engine in 701?
Date: Dec 12, 2004
Roy, I have to ask where you are looking from? If the prop turns anticlock from the pilot's seat, the rear of the engine is moved to the starboard, (right), leaving the prop flange on the aircraft centreline and pointing the engine to the left. Dave Austin 601HDS - 912 ________________________________________________________________________________
From: "Jeffrey Glasserow" <jeffglass(at)starband.net>
Subject: ch601 HDS Nose Gear Bungees
Date: Dec 12, 2004
I've got to replace the bungee(s) on my nosegear. I assume it uses #1080's, but how many? Also, Aircraft Spruce has a #1080 HD (heavy duty) Would there be any benefit to using these as replacements, or should I stay with the specified 1080's? Thanks in advance for your thoughts. Jeff Glasserow ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=4FE2ZQyjHCLCz4RZpZNYiVlScS6TFcBtTaZQJy8298Ld9+VHlogKjFhhaG80mzHtSs2K2vkChOg53gKzq1idhL/y6CyYXpR+KvpeeCv0/236D5C9Dt6huedN6mrbRjWvTOpWwah/WjG5khNI8IdzeZWUIccvhZXBLxLyNDUyQNo;
Date: Dec 12, 2004
From: scotty scotty <scotty245(at)yahoo.com>
Subject: Re: re Mounting engine in 701?
Roy: I spoke with Sebastian about 2 weeks ago at ZAC reguarding the 4 degrees downthrust(angle). My prints are older ones(2001) so i thought it best to ask. I believe this helps the 701 to fly level with less control pressure or trim...maybe someone else can help me here??? Yes, Dave the setup you referred to is what ZAC said. The Hirth's prop will swing counter clock(from seat) and the rear of engine sits to right of centerline(from seat). After working on the mount this afternoon, measuring, and a refresher in trig on calculating angles, i have around 2.5 degrees. If this isn't enough, would anything be hurt by swinging just the front(prop end) of engine about 1/2 inch to left of centerline, which would get the full 4 degrees? Thanks for all the input! Scotty roy vickski wrote: Scotty, My 4th edition plans 7-E-1 top drawing show 3 degrees left for the rotax mount. The middle drawing shows 107deg from firewall to bed mount, referenced to drawing 7-F-15 top drawing, indicates zero degree downthrust. I incorporated zero down thrust for my mount. My particular engine rotates opposite standard so I have to angle my engine to the right. Does the Hirth rotate clockwise or CCW when viewed from cockpit? Which edition plans are you working from, how recently were you told about 4 deg down thrust? Curious Roy 701 plans engine plumbing and electrical, ect. __________________________________ --------------------------------- ________________________________________________________________________________
From: "Chuck Deiterich" <cfd(at)thegateway.net>
Subject: Re: re Mounting engine in 701?
Date: Dec 12, 2004
Scotty, Almost three years ago, ZAC told me the thrust line for the 701 should be between zero and one degree down and 3 degrees to the side (right for a Jabiru). Mine is set at 1/2 down but I have to trim a lot down at full power, one degree down may have been better. Chuck D. N701TX ----- Original Message ----- From: "roy vickski" <rvickski(at)yahoo.com> Subject: Zenith-List: re Mounting engine in 701? > > Scotty, > > My 4th edition plans 7-E-1 top drawing show 3 degrees > left for the rotax mount. > > The middle drawing shows 107deg from firewall to bed > mount, referenced to drawing 7-F-15 top drawing, > indicates zero degree downthrust. > > I incorporated zero down thrust for my mount. > > My particular engine rotates opposite standard so I > have to angle my engine to the right. Does the Hirth > rotate clockwise or CCW when viewed from cockpit? > > Which edition plans are you working from, how recently > were you told about 4 deg down thrust? > > Curious > Roy > 701 plans > engine plumbing and electrical, ect. > > > __________________________________ > > ________________________________________________________________________________
From: "Rick Morawski" <morawski(at)highway1.com.au>
Subject: Re: PegaStol Service openings
Date: Dec 13, 2004
Hi Larry, I never had any trouble getting them little covers out. Just grab them with your fingernails and lift them clear a bit and then slide to one side til the clip lets go of the other side. Not a problem. I guess our inspection details are different in Australia but I left mine off for inspection. Rick Morawski morawski(at)highway1.com.au ----- Original Message ----- From: "Larry Martin" <lrm(at)isp.com> Subject: Zenith-List: PegaStol Service openings > > On the PegaStol wings there are a total of 24 little round service doors. I installed one the other day and had a hell'vu time getting it back out. ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=Wu2O71wIg+utZoyYpDYCNxjdshnF22JdNVu8Qq3K+kIgfbkcv20xs9+dIKKAeV5AB/I0GLRyudbSi12GsjaTdjQNloPZaPmpZVP4iZwCP06jiMUJkYttFIrvkZ21RAkAPYmTwk+A0J3i7eYPEQvMyU84RoVopfjM3bETjaR6gKk;
Date: Dec 13, 2004
From: roy vickski <rvickski(at)yahoo.com>
Subject: re 701 mount
Dave, I'm viewing the crankshaft centerline from the seat with the prophub on the aircraft centerline. Rotation is CCW. Sorry for the confusion. It seems to me the more downthrust one has the more the airframe will be pitch sensitive to power changes? Makes one leary of fabbing up a finnished cowl, I think I will leave extra room around the hub (and everywhere else) so I can jack up the rear of the motor if flight testing dictates or if ZAC carves the spec in stone. Still curious Regards Roy __________________________________ http://my.yahoo.com ________________________________________________________________________________
From: "Larry Martin" <lrm(at)isp.com>
Subject: Re: re 701 mount
Date: Dec 13, 2004
When Tech Weld in Paducah, Kentucky was building my engine mount, Ed the owner, told me he called Chris about location of the center thrust line. Ed said that Chris said it didn't matter on the 701 because the aircraft was very forgiving and easily trimmed. Just repeating what I was told. Larry N1345L www.angelfire.com/un/ch701 ----- Original Message ----- From: "roy vickski" <rvickski(at)yahoo.com> Subject: Zenith-List: re 701 mount > > Dave, > I'm viewing the crankshaft centerline from the seat > with the prophub on the aircraft centerline. Rotation > is CCW. > > Sorry for the confusion. > > It seems to me the more downthrust one has the more > the airframe will be pitch sensitive to power changes? > > Makes one leary of fabbing up a finnished cowl, I > think I will leave extra room around the hub (and > everywhere else) so I can jack up the rear of the > motor if flight testing dictates or if ZAC carves the > spec in stone. > > Still curious > Regards > Roy > > > __________________________________ > http://my.yahoo.com > > ________________________________________________________________________________
From: "Kent Brown" <kentbrown(at)verizon.net>
Subject: XL Front Fork Doubler
Date: Dec 13, 2004
If the fork and gear leg are the same as the HDS, why not just get the HDS doubler (and fork if you want to completely start over) from ZAC? I haven't seen the XL plans, so may be all wet, but thought I'd do 2 cents. Kent ________________________________________________________________________________
From: <normskiroo(at)ukonline.co.uk>
Subject: XL Trim authority with full flap
Date: Dec 13, 2004
Hello and a thank you to all of you who contributed with advice on the problem of trim with full flap, I am at present awaiting Czech Airworks to come up with the fix and will post a message here to inform you all of the outcome. Hopefully within the next couple of weeks. Thanks once again. Norman Butcher England ________________________________________________________________________________
Subject: Radio/Intercom Hook-up
From: "Jeffrey J Paris" <jeffrey-j-paris(at)excite.com>
Date: Dec 13, 2004
Hello Guru's of the Zenith List, I come to you all again with a question about wiring my radio and intercom in our 601XL. Here is my problem, I am trying to integrate a ICOM A200 Radio/tranceiever with a Flight com Model 403C Voice activated intercom, with Ray Allen Company Duel-PTT switches, aileron and elevator trim controls G205 (pilot), G201 (co-pilot)Stick Grips. As we all know that it is sometimes no easy task to follow multiple direction and get things to work. The intercom is working between my headsets. However, when I try to transmit on the ICOM or my Handheld I am not picking anything up? I think I may have missed something critical between the hook-up vernacular of the Intercoms DB 25 pin set-up and the MOLEX set-up for the ICOM unit. In terms of wiring the two sytems it seem easy enough, but I'm not getting the percieved results...FRUSTRATED. In terms of the directions and language used I believe that the TRANSMIT KEYLINE MEANS a hook-up to the co-pilot/pilot PTT wires. The TRANSMIT AUDIO comes from the Pilot/co-pilot MICS and so on. I need help and I am almost at the end of my wiring. DYNON, flaps, lights....etc. all done! Any information would be helpful. Thanks so much, Jeff and Peter Paris Join Excite! - http://www.excite.com The most personalized portal on the Web! ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=gK1ly1rnXxLfs3lrckImNJ+bNgYfHdeuo4vmwL4W2rCObOVcvKHipxi0qIxs5MUeSzykn8Qcn19eQIJz2VhAIh/69aORTgN7rbTAEKqxGH8Sk1NpCFEtsOfDtJX0VmozbtoabV37ANesFMhIQwyDUHk5kkhYLvSwaNvmpmlvqcM;
Date: Dec 13, 2004
From: Fly Boy <nfivesl(at)yahoo.com>
Subject: Re: XL Front Fork Doubler
Scott Laughlin here. (changed email address due to problems with hotmail) In order to clear up some of the confusion I have posted the "wheel fork" portion of my XL nose gear drawing on my website at: http://www.cooknwithgas.com/XL_NoseGear.jpg I purchased a slab of 3/8" 6061-T6, so my gear is double the thickness called out in the drawing. If somebody has a scan of the HD/HDS drawing they can send me, I'll post it as a comparison. Happy building, Scott Laughlin http://www.cooknwithgas.com/ The XL uses standard 5.00 X 5 aircraft tires, I believe the HD/HDS used larger "wheel barrow" tires. The forks are probably not the same size. Bryan Martin N61BM, CH 601 XL, Stratus Subaru. In Phase I testing. --------------------------------- Dress up your holiday email, Hollywood style. Learn more. ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=5EFYPtjbLB8gO52A6de4Mx1HDRThwpSLibrdfrGm8Ilm26cXmmrL6qs7zVHNWgLT8PX4u26hiEm4jim8nlOHuyoTL5599OOnmTymnMdbawD0fTwYi0dIqKVtZDmMJom+X7w1x8SMhMe0D+GR0xbdbLxZxd7U0fLDjbelvdKLp28;
Date: Dec 13, 2004
From: David Barth <davids601xl(at)yahoo.com>
Subject: Re: XL Front Fork Doubler
I asked Nick Heintz about a drawing so I could use a 6.00 X 6 nosewheel on the XL and he sent me drawings of two forks - primary and alternate for the 801. One is .325" (3/8) mild steel and the other is of .500" 6061-T6. If anyone wants I can sent the .jpgs or if enough interest, I will post on the ch601.org website. David David Barth 601 XL Plansbuilder 15% done? Working on Wings www.ch601.org --------------------------------- ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=1n/nc8z4y89Hd2WF9VEpXDmj7f4TwPdxNvukRmgALzZf0lynEj24LsaEjOpN4B4Oav+KmU98LrmZLCNHFdgP9E3rYmWHQomtMY1RzC/1I8pMG7mHUCa1Z8wBbIWODJlbbP6dSA8lmpk54nGQDD9WrZlbOW6N6j2zzTW4j8ZNIho;
Date: Dec 13, 2004
From: Michel Therrien <mtherr(at)yahoo.com>
Subject: Re: XL Front Fork Doubler
Hi Scott, Did you bend the 3/8" flat bar yet? Can you keep a bend radius small enough? HD/HDS use a narrow wheel... mine is wider since I use a 15X600X6 tire mounted on a 600X6 wheel. I'm considering changing that for a 500X5 wheel to save drag and weight. Michel --- Fly Boy wrote: > > > Scott Laughlin here. (changed email address due to > problems with hotmail) > > In order to clear up some of the confusion I have > posted the "wheel fork" portion of my XL nose gear > drawing on my website at: > > http://www.cooknwithgas.com/XL_NoseGear.jpg > > I purchased a slab of 3/8" 6061-T6, so my gear is > double the thickness called out in the drawing. If > somebody has a scan of the HD/HDS drawing they can > send me, I'll post it as a comparison. > > Happy ===== ---------------------------- Michel Therrien CH601-HD, C-GZGQ http://mthobby.pcperfect.com/ch601 http://www.zenithair.com/bldrlist/profiles/mthobby http://pages.infinit.net/mthobby __________________________________ http://info.mail.yahoo.com/mail_250 ________________________________________________________________________________
From: Sigmo(at)aol.com
Date: Dec 13, 2004
Subject: Re: Radio/Intercom Hook-up
Jeff, I had a similar experience hooking up my dual microair 760's to the flightcom. I suggest you contact Bruce at Flightcom. He will give you the help you need. Mike Sigman 601XL N7092N ________________________________________________________________________________
From: "Dan Knezacek" <dan(at)knezacek.ca>
Date: Dec 13, 2004
Subject: Re: ch601 HDS Nose Gear Bungees
I believe that the 1080 HDs are better, especially if you're using a heavier engine like a Subaru, or if you have the 1200 lb gross weight. I'm using the 1080 HDs. Seems to me that Chris Heintz said that the 1080 HDs were preferrable in one of the newsletters. Dan > > > I've got to replace the bungee(s) on my nosegear. I assume it uses > #1080's, > but how many? Also, Aircraft Spruce has a #1080 HD (heavy duty) Would > there be any benefit to using these as replacements, or should I stay with > the specified 1080's? > Thanks in advance for your thoughts. > Jeff Glasserow > ________________________________________________________________________________
From: "Matt & Jo" <archermj(at)swbell.net>
Subject: Re: Ammeter vs. Voltmeter
Date: Dec 13, 2004
To give my two cents worth. On larger aircraft like the KC-135 we use an ammeter or load meter to determine the state of the Transformer Rectifiers (converting AC to DC) and a voltmeter to determine the state of the battery. One of the uses of the TR is to charge the battery. So if the battery is low you check the load meter to see if the TR is putting out any current. You can also check the load meter to see if there is too much load being drawn by a bus. One of the other uses of the load meter when checking the battery is to see how much current is being drawn. If the TR is reading high then the battery may be in an overcharge condition or a thermal runaway. This is a concern with NiCad type batteries and not lead acid. If this is the case we disconnect the bad one (we have two) and send someone back to check it. The main point for any instrument is to determine what actions one would take with different readings. If the voltage is 13.5 volts on a 12 volt system then you know that it is charging. If it is low then it is not and it is time to land. I am not sure what actions you would take with the readings from a load meter with our system. If you want to check the condition of the battery you would be better off performing regular maintenance. I am just planning on a voltmeter. I would love to hear the reasons on this aircraft for a load meter. Cheers Matt Archer 601 XL Rudder done! ----- Original Message ----- From: "Gary A. Boothe" <gboothe(at)calply.com> Subject: Zenith-List: Ammeter vs. Voltmeter > > Hey Gang, > > Can someone comment on the pros & cons of Ammeter vs. Voltmeter? I will be > running a WW Corvair Conversion (with alternator). Electronics will > include pos. lights, inst. lights, navcom,... pretty light duty. > > Thanks > Gary Boothe > WW Corvair Power - 601HDS > Rudder complete, impatiently awaiting > Tail Kit > > > ________________________________________________________________________________
From: "Cdngoose" <601xl(at)sympatico.ca>
Subject: Other Costs
Date: Dec 13, 2004
Today I was asked my estimated costs of scratch building my 601XL, I just now realized I left a few things out !! Here they are * Loss of income, too tired to go to work after shaping ribs $4000 * Car repair, salt damage from building 601 in garage $800 * Stitches in finger/Look up loss of income as well $50 * Vacation for Wife ( cheaper then divorce) while using chromate $2000 * Eight pair of pants chromate/fiberglass( too stiff for church) $140 * 2 dozen shirts see above $90 * Tools one time use $2000 * Hospital visit ( sniffing Chromate/fiberglass resin) $500 * Beer & Coffee for visitors ( 4 years supply) $1200 * Snacks for same as above $300 * Bigger Garage, with attached house, so wife was happier $300,000 * Total on top of kit and FWF $311080 Being able to tell wife you have the kids I'm going flying -Priceless!!!!!! Mark Townsend Alma, Ontario Zodiac 601XL EJ 2.2L Osprey 2 serial # 751 www.ch601.org www.Osprey2.com ________________________________________________________________________________
From: "Ken Stone" <kenneths(at)magma.ca>
Subject: Re: Other Costs
Date: Dec 13, 2004
Ha !!!! just showed the list to my wife..........she didnt get it..............oh well back to the shop with me !!! ( where I belong ) ----- Original Message ----- From: "Cdngoose" <601xl(at)sympatico.ca> Subject: Zenith-List: Other Costs > > Today I was asked my estimated costs of scratch building my 601XL, I > just now realized I left a few things out !! Here they are > * Loss of income, too tired to go to work after shaping ribs > $4000 > * Car repair, salt damage from building 601 in garage > $800 > * Stitches in finger/Look up loss of income as well > $50 > * Vacation for Wife ( cheaper then divorce) while using chromate > $2000 > * Eight pair of pants chromate/fiberglass( too stiff for church) > $140 > * 2 dozen shirts see above > $90 > * Tools one time use > $2000 > * Hospital visit ( sniffing Chromate/fiberglass resin) > $500 > * Beer & Coffee for visitors ( 4 years supply) > $1200 > * Snacks for same as above > $300 > * Bigger Garage, with attached house, so wife was happier > $300,000 > * Total on top of kit and FWF > $311080 > > Being able to tell wife you have the kids I'm going flying > -Priceless!!!!!! > > > Mark Townsend > Alma, Ontario > Zodiac 601XL EJ 2.2L > Osprey 2 serial # 751 > www.ch601.org > www.Osprey2.com > > ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=MOUKrnaR6J9SwPi/QnnXSYpPWNe5ahUO/AgQ6EeRCY8pR6TOAARXMPT4Kz0eZ0q5wekl3Q/c5HkkYRBlTBlm63exkFmh4TyqubXposlaMioAt3jZWfWAqkERBnuQVCZW9BM7XPxpRgwZHo6+C3jH+PwAo78fLDSx5W1asvYcVGE;
Date: Dec 14, 2004
From: Carlos Sa <carlosfsa(at)yahoo.com>
Subject: Re: Avex 1604-0412 from China??
A follow-up on the Avex rivets issue (see Kevin's text at the bottom of this note for context): I wrote to ZAC asking about sourcing the rivets: ------ We were told that the UK factory was closed, and the rivets are now (starting in October 2004) manufactured in China. Has ZAC tested the rivets from the new source yet? Any recommendations regarding the sourcing of pop rivets in light of these events? ------ I sent the note above on Dec/08. Nothing yet, which is rather unusual. More often than not, ZAC replies within 24 h. So, I wrote to Flypass, the Canadian distributor for Zenair aircraft. Below is the dialog: ------ Carlos, We order our rivets from Aircraft Spruce in the US because we consider their prices to be the best. I suggest that you do the same, otherwise you will end up paying a handling charge from us, or any other company in Canada. Aircraft Spruce will supply in 24 hours. Cheers, Michael Michael G. Lee Flypass Aircraft Co. Ltd. ------ Surprising, to say the least. If and when I hear from ZAC, I'll post an update. Carlos (CH601-HD, rebuilding centre spar) --- kevinbonds(at)comcast.net wrote: > ... I explained that i was building a experimental aircraft and that he designer had > specified the use of English made avex rivets. He asked which avex rivets. when I told him > 1604-0412 and -0514's he said those particular ones used to be made in the UK yes, but that > plant had shut down a few months before as they were presently moving its production to China. I > asked, "so those particular rivets will be made in China?" and he said "Yes, once the plant > opens in October." (remember this was in the spring). ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=mZZfa5iOyFSE5w4yzMgVG6XjQx2eaymHxKKduBxaMQVzvT1vosGhxFtKA1yia0O8VU2KtN2SNe1z1pEJYmNoJiWshLR2MPeITaJ+j7Q9xnvnLa/psTWH1ZtmxcYTfkxIMDERDHjJyZyafwiYAuUTcUHqlyFP8RwLZv7XK6Q9Agw;
Date: Dec 14, 2004
From: Fly Boy <nfivesl(at)yahoo.com>
Subject: 601 Wheel Forks
Hi everyone. Russel Johnson sent me a snippet from his 1998 HD/HDS drawings and I've cut and pasted the two wheel fork drawings so everyone can see the difference and make up your own mind. See the drawings on my website in ".JPG" format at: http://www.cooknwithgas.com/WheelForkComparison.jpg David Barth and Mark Townsend if you want to copy this over to CH601.ORG, please feel free to do so. Happy building, Scott Laughlin http://www.cooknwithgas.com/ --------------------------------- ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=gGmLfasEDSzKfORTt1dJqDQa7YJXXQ2vSpjIe37kn+XwtsI4i/EUSfnG9DKOGI/5jlNxM8P2dK3+TN0eul32SNzEU3+Eh/H1xsb707oszDmYdd9Oict2RWtKYsU9XCjN2ubRidvPgGC/NrpHRzgCsKx0P26ZTZn3Vaj0swoM3uE;
Date: Dec 14, 2004
From: Phil Raker <phadr1(at)yahoo.com>
Subject: Partial HD to be for sale
Hello, List, I believe I remember seeing on this list that someone was looking for a 601-HD, partially completed. Well, I know of one which will probably be for sale soon. The condition of the plane (as told to me - I haven't seen it) is as follows: Fuselage - complete, on gear (tri), brakes plumbed & installed Wings - complete, not mounted, LE tanks Rudder & Stabilizer - complete, not mounted Canopy - mounted (temporarily) no IP, no electrics, no lights, no FWF I'm told that the workmanship is good, haven't seen it. I don't know what documentation of the build there may be. I believe it could be a good bargain for someone who wants an 85% kit for SP. Anyone who's interested please contact me off-list. Phil Raker N556P HDS/Stratus ~85% completed __________________________________ http://my.yahoo.com ________________________________________________________________________________
From: kevinbonds(at)comcast.net
Subject: Re: Avex 1604-0412 from China??
Date: Dec 15, 2004
Thanks Carlos for following up on this. BTW I forgot to mention that this conversation was with the Canadian division of Textron. Kevin Bonds Nashville Tn Thanks Carlos for following up on this. BTW I forgot to mention that this conversation was with the Canadian division of Textron. Kevin Bonds Nashville Tn ________________________________________________________________________________
From: "Matt & Jo" <archermj(at)swbell.net>
Subject: More thoughts on Ammeters and Voltmeters
Date: Dec 14, 2004
Hello All, After I sent the note yesterday, I flew a sortie in the 135 and wouldn't ya know it but I lost one of my TRs. Halfway through the flight I noticed that the load on one of the one had dropped to 0. This wasn't too bad because the other had picked up the load and it was not maxed out. This got me to thinking about another situation where it might be useful on the Zodiac. If your capacity on your bus is close to maxed out then this might help you manage the load. In other words making sure that you don't turn too many gadgets on at once. But the better solution is to go a head and make sure that you don't have your circuit overloaded to begin with. Just some thoughts Cheers Matt Archer 601 XL ________________________________________________________________________________
From: Trevor Page <webmaster(at)upac.ca>
Subject: 601 Cowling ducts...
Date: Dec 15, 2004
Listers, I'm installing both my oil cooler and main radiator inside the cowling of my 601HD. After toying with doing aluminum plenums (saw a 601 with such an arrangement but didn't care for the looks) I made my own with fiberglass. Turned out really good. This is the last stretch for me, after the cowling is done I can fire up the engine for testing. Now the question I have is that I cut a NACA-style duct on each side (different sizes, the main rad needs to be bigger) and I'm wondering if they will be adequate to scavenge enough airflow to cool the rads? The 601 I saw with the AL plenums had scoops glassed into each side. The main rad scoop was a glassed-in 4L bottle of windshield was fluid. Didn't look that bad but the current owner ended up cutting ahead of the scoop on the main rad to get things cooler, effectively creating a rudimentary NACA duct ahead of it. So should I take the time to glass in a scoop on each side as well? I have pictures of the cowling work on my picture website here: http://pagefamily.homeunix.org/picture_album/view_album.php? set_albumName=album15 Thanks Trevor Page 601HD 98.5% complete ________________________________________________________________________________
Date: Dec 15, 2004
From: Mike Fothergill <mfothergill(at)sympatico.ca>
Subject: Re: 601 Cowling ducts...
Hi Trevor; I think you are using a 912 engine. If this is so , you do not need any openings in the side of the cowl to get sufficient coolig. There is more than enough air entering the front. The key is directing it to the radiators, particularly the water rad. The oil rad does not need a lot. Then directing the exhaust air out of the rad down to the low psessure opening at the bottom rear of the cowl. Pics available if desired, even though mine are all aluminum. Mike CH-601 HDS 1000+hrs UHS Spinners ________________________________________________________________________________
From: "Dave Austin" <daveaustin2(at)sprint.ca>
Subject: Re: 601 Cowling ducts...
Date: Dec 15, 2004
Trevor, The easy part is getting the air to the rads. the hard part is getting a low pressure behind the rads to draw the heated air out. I have a sealed duct from the back of the rad down to the extraction area at the bottom of the firewall. Dave Austin 601HDS - 912 ________________________________________________________________________________
From: "Jeffrey Glasserow" <jeffglass(at)starband.net>
Subject: 601 Newsletter
Date: Dec 15, 2004
Can someone tell me how to subcribe to the 601 newsletter I've seen mentioned here? I'd like to pick up all back copies as well as get a current subscription. Any info would be greatly appreciated! I think it's publisjed out in the mid-west... Thanks, Jeff Glasserow ________________________________________________________________________________
From: "Aaron" <agustafson(at)chartermi.net>
Subject: Re: 601 Newsletter
Date: Dec 15, 2004
> Can someone tell me how to subcribe to the 601 newsletter I've seen > mentioned here? I'd like to pick up all back copies as well as get a > current subscription. Any info would be greatly appreciated! I think it's > publisjed out in the mid-west... > Thanks, Jeff Glasserow > > Here's the publisher sskrog(at)aol.com Aaron ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=kqf64Dv8DsM+svAW2hCeoUdbYg5kdRHRVHBQCFSU7cklxZGIb61efLfyIG4K1m4fAIT9JD7kUfgB0zwLR5rXWpKIqrA6GRnJPBDD/McNOWSeJeRXHmX2oVMgsrvP7JJWqjen6MrUD3FpDBCBjeJL3O2NglEUA0OLu2srJiH7lrI;
Date: Dec 15, 2004
From: Carlos Sa <carlosfsa(at)yahoo.com>
Subject: Re: 601 Newsletter
You can email Steve & Sharon Krog, editors and publishers of the newsletter at: sskrog(at)aol.com Carlos --- Jeffrey Glasserow wrote: > > Can someone tell me how to subcribe to the 601 newsletter I've seen > mentioned here? I'd like to pick up all back copies as well as get a > current subscription. Any info would be greatly appreciated! I think it's > publisjed out in the mid-west... > Thanks, Jeff Glasserow ________________________________________________________________________________
From: "Gary A. Boothe" <gboothe(at)calply.com>
Subject: Venturi vacuum systems
Date: Dec 15, 2004
3.60 ALT_MED Misspelled medication name List, I hate to date myself (let's just say that I have been out of the saddle for over 20 years) but I am designing the panel and have noticed very few 601's with venturi's. Are electric systems the way to go? Gary Boothe WW Corvair Power - 601HDS Rudder complete, impatiently awaiting Tail Kit ________________________________________________________________________________
From: "Cdngoose" <601xl(at)sympatico.ca>
Subject: Venturi vacuum systems
Date: Dec 15, 2004
Gary, were even moving past the days of electric and have now embraced the value of Glass as our present day panel. With the costs of present day systems it just makes more sense to move in that direction now. Some systems to consider are http://www.para-aviation.ca http://www.dynondevelopment.com of course there are many more and you can find some from the commercial pages on the www.ch601.org website. But the two above are my personal favorites. Are you dated? Yes but so are most of us building an airplane, I bought a full panel of steam gauges for my Zodiac when I started but now they will be used in either a 701 or an Osprey 2 whichever I build next. Before I get to many E-Mails on that last statement, I have no intention of traveling any type of distance in either a 701 or the Osprey 2 but the 601 will be a cross country cruiser. Mark Townsend Alma, Ontario Zodiac 601XL EJ 2.2L Osprey 2 serial # 751 www.ch601.org www.Osprey2.com -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of Gary A. Boothe Subject: Zenith-List: Venturi vacuum systems List, I hate to date myself (let's just say that I have been out of the saddle for over 20 years) but I am designing the panel and have noticed very few 601's with venturi's. Are electric systems the way to go? Gary Boothe WW Corvair Power - 601HDS Rudder complete, impatiently awaiting Tail Kit ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=U6swfZ+M7QYok01RX5C8tV9izdlO2FJS14GMUE/EyCv+T8s0KiBfGlI13HDCKFhMRBpIi+cne+VH05op/moLU5u4wOc2ceTF00JYgan/Bfrm6yNNXhYeeUwI8WbRdPEVs+agagnY9i50PIsbkbUgxOYXUYiC6Hxh01h0JGhIeoc;
Date: Dec 16, 2004
From: Phil Raker <phadr1(at)yahoo.com>
Subject: Venturi vacuum systems
Gary, I'd echo what Mark Townsend wrote and also add a comment about the "glass panel" system from Grand Rapids Technologies. They have a single unit which can be almost all of your panel except for radios. It's an EFIS which will also display engine info and navigation info on the same screen. I'm tentatively planning to use it. Since I see that you've chosen the HDS model, I assume that speed (a relative term) is at least somewhat important to you. As you probably already know, venturis are a drag, in more ways than one. They also collect ice very quiclky in the kind of conditions where you need attitude info the most. They can also ice in conditions which would generate carb ice. I have never liked vacuum systems, so was looking at electric gyros (expensive). Then the Dynon and Grand Rapids EFIS systems became available at "reasonable" prices. THAT's the way to go! My 2 cents. Phil Raker N556P HDS/Stratus ~85% completed -----Original Message----- Subject: Zenith-List: Venturi vacuum systems List, I hate to date myself (let's just say that I have been out of the saddle for over 20 years) but I am designing the panel and have noticed very few 601's with venturi's. Are electric systems the way to go? Gary Boothe WW Corvair Power - 601HDS __________________________________ http://info.mail.yahoo.com/mail_250 ________________________________________________________________________________
From: "Tony & Peggy Pierce" <piercetonypeggy(at)mail.usa.com>
Subject: 701 wing struts
Date: Dec 16, 2004
We temporarily attached the left wing yesterday to check the fit. The wing attach points matched perfectly, the rear strut fit well, but the front strut appears to require approximately 9 degrees of twist. It appears that the steel plate on the gear/strut fitting is roughly parallel to the cabin bottom rather than parallel to the reference line. Besides asking Zenith to replace the front strut, how have others fixed this? Thanks in advance, Tony Pierce CH 701 (5188) ________________________________________________________________________________
Date: Dec 16, 2004
From: Cleone Markwell <cleone(at)rr1.net>
Subject: Re: Venturi vacuum systems
I use a venturi and it is nice to see a horizon working on the panel. I don't intend to fly instruments. I did for years. I'm sure there is a drag to it but I had flown my plane for over a year before I put it on and the drag hasn't made a noticeable difference in air speed. It is also nice when young ladies say; "And you even have a horn". Cleone At 09:22 AM 12/16/04, you wrote: > >Gary, > I'd echo what Mark Townsend wrote and also add a comment about the > "glass >panel" system from Grand Rapids Technologies. They have a single unit which >can be almost all of your panel except for radios. It's an EFIS which will >also display engine info and navigation info on the same screen. I'm >tentatively planning to use it. > Since I see that you've chosen the HDS model, I assume that speed (a >relative term) is at least somewhat important to you. As you probably already >know, venturis are a drag, in more ways than one. They also collect ice very >quiclky in the kind of conditions where you need attitude info the most. They >can also ice in conditions which would generate carb ice. > I have never liked vacuum systems, so was looking at electric gyros >(expensive). Then the Dynon and Grand Rapids EFIS systems became available at >"reasonable" prices. THAT's the way to go! My 2 cents. > > Phil Raker N556P HDS/Stratus ~85% completed > > >-----Original Message----- >Subject: Zenith-List: Venturi vacuum systems > > >List, >I hate to date myself (let's just say that I have been out of the saddle >for over 20 years) but I am designing the panel and have noticed very >few 601's with venturi's. Are electric systems the way to go? > >Gary Boothe >WW Corvair Power - 601HDS > > >__________________________________ >http://info.mail.yahoo.com/mail_250 > > ________________________________________________________________________________
From: "B Johnson" <bjohnson(at)satx.rr.com>
Subject: Venturi vacuum systems
Date: Dec 16, 2004
Leo Gates' HDS has a special "triple venture".... but they are plastic, and they play "Dixie" (or is it the "charge" preamble...) -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of Cleone Markwell Subject: Re: Zenith-List: Venturi vacuum systems I use a venturi and it is nice to see a horizon working on the panel. I don't intend to fly instruments. I did for years. I'm sure there is a drag to it but I had flown my plane for over a year before I put it on and the drag hasn't made a noticeable difference in air speed. It is also nice when young ladies say; "And you even have a horn". Cleone At 09:22 AM 12/16/04, you wrote: > >Gary, > I'd echo what Mark Townsend wrote and also add a comment about the > "glass >panel" system from Grand Rapids Technologies. They have a single unit which >can be almost all of your panel except for radios. It's an EFIS which will >also display engine info and navigation info on the same screen. I'm >tentatively planning to use it. > Since I see that you've chosen the HDS model, I assume that speed (a >relative term) is at least somewhat important to you. As you probably already >know, venturis are a drag, in more ways than one. They also collect ice very >quiclky in the kind of conditions where you need attitude info the most. They >can also ice in conditions which would generate carb ice. > I have never liked vacuum systems, so was looking at electric gyros >(expensive). Then the Dynon and Grand Rapids EFIS systems became available at >"reasonable" prices. THAT's the way to go! My 2 cents. > > Phil Raker N556P HDS/Stratus ~85% completed > > >-----Original Message----- >Subject: Zenith-List: Venturi vacuum systems > > >List, >I hate to date myself (let's just say that I have been out of the saddle >for over 20 years) but I am designing the panel and have noticed very >few 601's with venturi's. Are electric systems the way to go? > >Gary Boothe >WW Corvair Power - 601HDS > > >__________________________________ >http://info.mail.yahoo.com/mail_250 > > -- Checked by AVG Anti-Virus. -- Checked by AVG Anti-Virus. ________________________________________________________________________________
Date: Dec 16, 2004
From: szewc(at)direcway.com
Subject: Re: 701 wing struts
Tony, Several people have reported this problem. I corrected it by heating the strut in a jig and twisting to get the right fit. Ken Szewc N701SZ 72hrs ----- Original Message ----- From: Tony & Peggy Pierce <piercetonypeggy(at)mail.usa.com> Date: Thursday, December 16, 2004 10:09 am Subject: Zenith-List: 701 wing struts > > We temporarily attached the left wing yesterday to check the fit. > The wing attach points matched perfectly, the rear strut fit well, > but the front strut appears to require approximately 9 degrees of > twist. It appears that the steel plate on the gear/strut fitting > is roughly parallel to the cabin bottom rather than parallel to > the reference line. Besides asking Zenith to replace the front > strut, how have others fixed this? > Thanks in advance, > Tony Pierce > CH 701 (5188) > > > _- > _- > _- > ===================================================================== > > > > ________________________________________________________________________________
From: "Chuck Deiterich" <cfd(at)thegateway.net>
Subject: Matco Axels
Date: Dec 16, 2004
Folks, The latest issue of the Zenith Newsletter said that the company that now makes the Matco axles will replace the old 701 axles with the newer version which is beefed up where the axle and flange join. The exchange is about $32 per axle. We have till Dec 05 to send them in. I have the old style and have made a hard landing or two but looking at the axles closely I find no damage or cracks. Question: how many of you all are going to exchange your axles? Chuck D. N701TX Jabiru 2200 ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=pZAq2Ur+XxWk4PSpA6qWP19KAC7p9X6gNnZ1BHY3gudA96zm7FrIdTrHSFbeydG3EodX53cxW/os4VADSLccr7Pz6uMOx6CtC13XH81HuA5VzWF58VXLzIfRN0AfFCkIJEtClaCng/ZatM69jDKICm0aUQBEiejGWLa9jOuvlRc;
Date: Dec 16, 2004
From: Brandon Tucker <btucke73(at)yahoo.com>
Subject: Great Plains Aircraft
Gents, I recieved my axles that I ordered from Great Plains today, and I am very dissapointed with what I got. I ordered two 5/8" axles, and recieved two 3/4" grade 5 bolts with a castle nut and cotter pin. Hell, the bolt wasn't even drilled for the cotter pin! If I wanted a regular bolt, I could have gotten a drilled grade 8 bolt locally for half the price. I have heard good things about the people a Great Plains, so this confuses me. For those who have dealt with them; is this unusual? I am quite irritated, and am ready to raise hell. Respectfully, Brandon __________________________________ Send a seasonal email greeting and help others. Do good. http://celebrity.mail.yahoo.com ________________________________________________________________________________
From: Rowland137(at)cs.com
Date: Dec 17, 2004
Subject: 701 Cowling
Anyone know how much Blueworks charges for the Jabiru 2200 cowling for the 701, and are there any other sources for 701 cowling with the Jab 2200? Not ready yet, just planning ahead. Placing an order now for the landing gear kit to finish the firewall. Norm in Nevada ________________________________________________________________________________
Date: Dec 17, 2004
From: Howard Carter <howado(at)cwia.com>
Subject: (no subject)
Norm in Nevada: Dedalius has a cowling for the Jabiru engines. Howard Carter ________________________________________________________________________________
From: <gtamvakis(at)earthlink.net>
Subject: Re: 701 Cowling
Date: Dec 17, 2004
I am curentlly building a cowling [ actually modifying a 601 Jabiru cowl ] for a plane that is almost identical to the 701 .I am doing this for Jabiru so they can start offering a firewall frwd pkg for the 701 and other similar planes [Savannah] George Savannah Jabiru 3300 ----- Original Message ----- From: <Rowland137(at)cs.com> Subject: Zenith-List: 701 Cowling > > Anyone know how much Blueworks charges for the Jabiru 2200 cowling for the > 701, and are there any other sources for 701 cowling with the Jab 2200? > Not > ready yet, just planning ahead. Placing an order now for the landing gear > kit to > finish the firewall. > Norm in Nevada > > > ________________________________________________________________________________
From: "Beckman, Rick" <Rick.Beckman(at)atk.com>
Subject: Servo on the Flap Actuator
Date: Dec 17, 2004
I have a question for the XL builders in the group. On the ZAC site for XL builders, in the Fuselage section of builder's pics, there is a photo of the actuator assembly and it shows how someone has added a servo to send info to a meter (not shown) to tell the pilot the angle of his flaps. I would like some info on locating this type of servo and meter. If the owner of that plane is lurking, please contact me off list at: ashamri(at)wmconnect.com . Thanks. Rick ________________________________________________________________________________
From: Crvsecretary(at)aol.com
Date: Dec 17, 2004
Subject: Re: Servo on the Flap Actuator
hello Rick: If I am not mistaken the ZAC demo aircraft has a flap indicator calibrated in degrees. Can/will the factory identify or source it for you? Tracy 601XL s/n 5570 tail 85% complete In a message dated 12/17/2004 8:08:11 AM Eastern Standard Time, Rick.Beckman(at)atk.com writes: --> Zenith-List message posted by: "Beckman, Rick" I have a question for the XL builders in the group. On the ZAC site for XL builders, in the Fuselage section of builder's pics, there is a photo of the actuator assembly and it shows how someone has added a servo to send info to a meter (not shown) to tell the pilot the angle of his flaps. I would like some info on locating this type of servo and meter. If the owner of that plane is lurking, please contact me off list at: ashamri(at)wmconnect.com . Thanks. Rick ________________________________________________________________________________
From: "Gary A. Boothe" <gboothe(at)calply.com>
Subject: Re: Servo on the Flap Actuator
Date: Dec 17, 2004
Rick, I was just now looking at some items at www.rayallencompany.com. They are listed on the CH601websight. Gary Boothe WW Corvair Power - 601HDS Rudder complete, impatiently awaiting Tail Kit ----- Original Message ----- From: "Beckman, Rick" <Rick.Beckman(at)atk.com> Subject: Zenith-List: Servo on the Flap Actuator > > > I have a question for the XL builders in the group. On the > ZAC site for XL builders, in the Fuselage section of builder's pics, there > is a photo of the actuator assembly and it shows how someone has added a > servo to send info to a meter (not shown) to tell the pilot the angle of > his > flaps. I would like some info on locating this type of servo and meter. If > the owner of that plane is lurking, please contact me off list at: > ashamri(at)wmconnect.com . Thanks. Rick > > > ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=uI3KggXn556dh7okZhIJPKHnEuDso3Pq7vGUlUECnmXipN6wo4jnQNOYhFaWuJrZpDhjsI0MmlM4Yv+0+AWq6PxuMScjguU0oEyRxwE8ZWFJ2OxLBC2LiajoDwDqQ/XR8OPoh8DFsGns5NbkdtMhNOIlz4x+9HZA6PAOdSj5W4w;
Date: Dec 17, 2004
From: Fly Boy <nfivesl(at)yahoo.com>
Subject: Re: Servo on the Flap Actuator
Rick: I am considering installing three limit switches and three LED's on the panel. Full up would be green along with a red LED for 50% and another red for 100% flaps. It would all be very small and cheap. Scott Laughlin www.cooknwithgas.com "Beckman, Rick" wrote: I have a question for the XL builders in the group. On the ZAC site for XL builders, in the Fuselage section of builder's pics, there is a photo of the actuator assembly and it shows how someone has added a servo to send info to a meter (not shown) to tell the pilot the angle of his flaps. I would like some info on locating this type of servo and meter. If the owner of that plane is lurking, please contact me off list at: ashamri(at)wmconnect.com . Thanks. Rick --------------------------------- ________________________________________________________________________________
From: "george may" <gfmjr_20(at)hotmail.com>
Subject: Servo on the Flap Actuator
Date: Dec 17, 2004
Rick-- I will be installing a flap indicator such as you saw. It is made up of a RayAllen POS-12 position sensor (1.2"), an push rod (as used in R/C planes) and I'll calibrate one of the RayAllen LED indicators. Hope this helps George May 601XL >From: "Beckman, Rick" <Rick.Beckman(at)atk.com> >Reply-To: zenith-list(at)matronics.com >To: "'MATRONICS LIST'" >Subject: Zenith-List: Servo on the Flap Actuator >Date: Fri, 17 Dec 2004 05:58:42 -0700 > > > I have a question for the XL builders in the group. On the >ZAC site for XL builders, in the Fuselage section of builder's pics, there >is a photo of the actuator assembly and it shows how someone has added a >servo to send info to a meter (not shown) to tell the pilot the angle of >his >flaps. I would like some info on locating this type of servo and meter. If >the owner of that plane is lurking, please contact me off list at: >ashamri(at)wmconnect.com . Thanks. Rick > > ________________________________________________________________________________
From: "Dirk Slabbert" <dirkslabbert(at)telkomsa.net>
Subject: Feul resistant sealer?
Date: Dec 17, 2004
Mornin list, Installing the tanks now, but wondering about leaking at the threaded joint !? What can I use to prevent this? wont be to nice to see a leak after riveting the top skin. Thanks, Dirk. 701 ________________________________________________________________________________
From: "Chuck Deiterich" <cfd(at)thegateway.net>
Subject: Re: Feul resistant sealer?
Date: Dec 17, 2004
Dirk, I used Seal Lube that was recommended somewhere. I have extra. I can send you some if you wish. I put an inspection plate under my 701 tank fuel outlet to be able to tighten the fitting, clamp or change out the fuel line. See my tank installation at www.geocities.com/cffd66. Chuck D. N701TX ----- Original Message ----- > Mornin list, > Installing the tanks now, but wondering about leaking at the threaded joint !? > What can I use to prevent this? wont be to nice to see a leak after riveting the top skin. > Thanks, > Dirk. 701 > > ________________________________________________________________________________
From: RURUNY(at)aol.com
Date: Dec 17, 2004
Subject: Re:Fuel resistant sealer
I'm using Permatex High temperature thread sealant. Its white paste you put on the threads before assembly. It doesn't dry but remains in its paste form. The back of the package states...Seals threaded metal fittings on hydrolic, pneumatic, fuel, and cooling systems. Item # 59214 purchased at Auto Zone autoparts store. Its worked great in all leak checks thus far. Brian 701 Long Island ________________________________________________________________________________
From: "Beckman, Rick" <Rick.Beckman(at)atk.com>
Subject: Responses
Date: Dec 17, 2004
A big THANK YOU to Gary, Tracy, Scott and George for info and ideas on the flap actuator question!! God Bless!! and Happy Holidays!! Rick ________________________________________________________________________________
From: "Dirk Slabbert" <dirkslabbert(at)telkomsa.net>
Subject: Re: Feul resistant sealer?
Date: Dec 17, 2004
Thanks a lot for answers! I'm a bit more at ease now. Chuck, I had a look at your installation, makes sense, but I am far away in Piketberg SA, thanks for the offer to send me some sealer ! I'll look around here first, see what I can find, otherwise I'll just use lion pee, stinks to high heaven, so it should be good ? hee hee hee ...... Dirk 701 ----- Original Message ----- From: Chuck Deiterich To: zenith-list(at)matronics.com Sent: Friday, December 17, 2004 5:39 PM Subject: Re: Zenith-List: Feul resistant sealer? Dirk, I used Seal Lube that was recommended somewhere. I have extra. I can send you some if you wish. I put an inspection plate under my 701 tank fuel outlet to be able to tighten the fitting, clamp or change out the fuel line. See my tank installation at www.geocities.com/cffd66. Chuck D. N701TX ----- Original Message ----- > Mornin list, > Installing the tanks now, but wondering about leaking at the threaded joint !? > What can I use to prevent this? wont be to nice to see a leak after riveting the top skin. > Thanks, > Dirk. 701 > > ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=I6lxN94UqJBvXTuf7F38ELlrUXWim1tqSEpLephn7GYTcIKgApRQ5RqKpGKKoEl4aB5LR4xgImbPAP2WgBsEl9s/12TBCA0hxaAWrvF3MhfFm5G8IYjy0IzeRSUbQbAuOvbZRRtT/YnWxDScxwsglboY58tUyWp8QkfbQzzsKvE;
Date: Dec 17, 2004
From: David Barth <davids601xl(at)yahoo.com>
Subject: Re: Responses
He Rick. There is one more very simple option that can be used for a position indicator for the flap. You can find a cheap float-style fuel level sender with a guage. Just remove the potentiometer with the lever arm to the float and mount it so the lever arm moves with the flap actuator. Then you can set the flaps in various positions and mark the positions on the fuel indicator (change the face on it if you can) . I am not sure that the sender from Ray Allen has enough travel for use with the flaps. Maybe if you mount it lower down on the lever arm of the flap actuator tube it won't have much travel. Just an idea - a really simple one at that. have an excellent Christmas. David "Beckman, Rick" wrote: A big THANK YOU to Gary, Tracy, Scott and George for info and ideas on the flap actuator question!! God Bless!! and Happy Holidays!! Rick David Barth 601 XL Plansbuilder 15% done? Working on Wings www.ch601.org --------------------------------- ________________________________________________________________________________
From: Sigmo(at)aol.com
Date: Dec 17, 2004
Subject: Re: 701 Cowling
Norm, Jabiru Pacific ,http://www.jabirupacific.com/ in California and http://www.jabiru.net.au/ have access to the 701 FWF kits for the 2200 Mike Sigman Marysville, WA 601XL Jabiru 3300 ________________________________________________________________________________
From: "Mike" <wizard-24(at)juno.com>
Date: Dec 17, 2004
Subject: Re: Venturi vacuum systems
> Is your intention to use the venturi as a backup vacuum source or > primary? > Would manifold vacuum be an acceptable secondary source as well? It would be my primary system. My engine will be a Corvair, so there's no platform for a vacuum pump. Not sure if I could incorporate manifold vacuum or not....I'm new to this building stuff, so I'm not sure. Good idea though if it would work....any thoughts anyone? Mike F. Juno Gift Certificates Give the gift of Internet access this holiday season. http://www.juno.com/give ________________________________________________________________________________
From: "Ron &Phyliss" <rgdplg(at)radiowire.net>
Subject: Suzuki 1.3L engine in CH-701
Date: Dec 17, 2004
I may have a problem with the PCM for the Suzuki (GEO) engine. No "Check Engine" light unless I manually ground the PCM lead. If it is fried, I will be looking for a replacement. Any PCM from a 1.3L Suzuki 4 cyl. engine from 1998 to 2001 will work. If anyone has one they would like to sell, please email me at: rgdplg(at)radiowire.net Thanks, Ron Dallmeyer N701PR ________________________________________________________________________________
From: Rowland137(at)cs.com
Date: Dec 17, 2004
Subject: 701 Cowls
Thanks to Howard, George, and Mike for solving my delemma with the 701 cowling. I received added info from each of you. I now have choices - that is a good thing. Also, see that Chuck Deiterich made his cowling out of aluminum. That is another alternative. An added thanks for those who might have additional info on the way. Norm in Las Vegas ________________________________________________________________________________
From: "Larry Martin" <lrm(at)isp.com>
Subject: Re: Responses
Date: Dec 17, 2004
The Ray Allen sensor moves 1.2". Move it up the the flap tube to where your max travel is 1.2". Should work good, that's what I am doing. The Ray Allen sensor is $30. Larry N1345L ----- Original Message ----- From: "David Barth" <davids601xl(at)yahoo.com> Subject: Re: Zenith-List: Responses > > He Rick. > There is one more very simple option that can be used for a position indicator for the flap. You can find a cheap float-style fuel level sender with a guage. Just remove the potentiometer with the lever arm to the float and mount it so the lever arm moves with the flap actuator. Then you can set the flaps in various positions and mark the positions on the fuel indicator (change the face on it if you can) . I am not sure that the sender from Ray Allen has enough travel for use with the flaps. Maybe if you mount it lower down on the lever arm of the flap actuator tube it won't have much travel. Just an idea - a really simple one at that. have an excellent Christmas. > David > > "Beckman, Rick" wrote: > > > A big THANK YOU to Gary, Tracy, Scott and George for info and ideas > on the flap actuator question!! > > God > Bless!! and Happy Holidays!! > > Rick > > > David Barth > 601 XL Plansbuilder 15% done? > Working on Wings > www.ch601.org > > --------------------------------- > > ________________________________________________________________________________
From: "Larry Martin" <lrm(at)isp.com>
Subject: Re: Feul resistant sealer?
Date: Dec 17, 2004
You need to do a leak check before you nail the top down. I put 5 gallons in mine and let it set over night, then drained it. It stinks up the shop especially if you don't like the smell of gasoline. Larry N1345L ----- Original Message ----- From: "Dirk Slabbert" <dirkslabbert(at)telkomsa.net> Subject: Zenith-List: Feul resistant sealer? > > Mornin list, > Installing the tanks now, but wondering about leaking at the threaded joint !? > What can I use to prevent this? wont be to nice to see a leak after riveting the top skin. > Thanks, > Dirk. 701 > > ________________________________________________________________________________
From: "Mike" <wizard-24(at)juno.com>
Date: Dec 18, 2004
Subject: Re: Manifold vacuum system
> you could improve the performance of a manifold vacuum source for a > gyro if you inserted a check valve in the vac line coming from the > manifold, and then ran the line to a quart size tank that acts as a > vacuum accumulator. The Gyro would be connected to the accumulator. Very interesting idea -- kind of the same concept as a header tank in a fuel system. Has this been tried before? Mike F. Juno Gift Certificates Give the gift of Internet access this holiday season. http://www.juno.com/give ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=kl4ZNB3dxxURIGGZfPNMLo9USMT/WD826nZUrC9sPQEafW92TWDsZXrEMd53+uf8H9A/JHdaErigxoUawXTlaaQrnsXLFt4e23SvEz2ifDe6XbJbz6PgKxHNBb55WxlhxYJeOlAIw1qAhQiogZCmE96oP76PJjlqDmnBxTHZP0M;
Date: Dec 18, 2004
From: Rick <n701rr(at)yahoo.com>
Subject: Re: Manifold vacuum system
Much like an after market cruise control from JC Whitney for $100 or so. They too use a plastic jug type accumulator. > you could improve the performance of a manifold vacuum source for a > gyro if you inserted a check valve in the vac line coming from the > manifold, and then ran the line to a quart size tank that acts as a > vacuum accumulator. The Gyro would be connected to the accumulator. Very interesting idea -- kind of the same concept as a header tank in a fuel system. Has this been tried before? Mike F. Juno Gift Certificates Give the gift of Internet access this holiday season. http://www.juno.com/give Rick Orlando, FL http://www.geocities.com/n701rr/index.html --------------------------------- ________________________________________________________________________________
From: "cgalley" <cgalley(at)qcbc.org>
Subject: Re: Manifold vacuum system
Date: Dec 18, 2004
A vacuum tank would only work to smooth out momentary lapses or spikes in vacuum supply which would be fine for an auto with its changing throttle but this doesn't happen with aviation use. You can't "store" vacuum like one can store air as you can only get about 2/3 of a complete vacuum but you can store several times the atmospheric pressure. Autos did use a vacuum boosting pump piggy backed on the fuel pump. This works until the diaphragm fails but this type of system was replaced with electric wipers. ----- Original Message ----- From: "Mike" <wizard-24(at)juno.com> Subject: Re: Zenith-List: Manifold vacuum system > > > > you could improve the performance of a manifold vacuum source for a > > gyro if you inserted a check valve in the vac line coming from the > > manifold, and then ran the line to a quart size tank that acts as a > > vacuum accumulator. The Gyro would be connected to the accumulator. > > Very interesting idea -- kind of the same concept as a header tank in a fuel system. Has this been tried before? > > Mike F. > > Juno Gift Certificates > Give the gift of Internet access this holiday season. > http://www.juno.com/give > > ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=teNZ1k4/1yG575NQWHLMpZUTIiSgNDd5J9uaF18O54qe9UpUGsWgBcU33aycHCZKNH1jsJamGzoQ9Ya27abfzR0/ccxnFj6TgqYCHtWipEYC+LnCgeymDSWzc/5kJhhnSfBqXrekCxkOjio8aRRcE7YiJDFHgPZqjMU+KZPIXXU;
Date: Dec 18, 2004
From: Phil Raker <phadr1(at)yahoo.com>
Subject: Re: Manifold vacuum system
Mike, et al, There is a back-up vacuum system sold by Aircraft Spruce which uses manifold vacuum. I don't know whether it has an accumulator (other than the hoses) but I believe it does have a check valve. I don't believe you'd want to use such a system as a primary vacuum source, unless the steam gauges were not your primary ones, but only backup to an electric system (gyro or glass panel). I'm planning to go with either Dynon or Grand Rapids EFIS system, with the AnywhereMap Attitude indicator as a backup. Phil Raker N556P HDS/Stratus ~85% completed > you could improve the performance of a manifold vacuum source for a > gyro if you inserted a check valve in the vac line coming from the > manifold, and then ran the line to a quart size tank that acts as a > vacuum accumulator. The Gyro would be connected to the accumulator. Very interesting idea -- kind of the same concept as a header tank in a fuel system. Has this been tried before? Mike F. __________________________________ http://my.yahoo.com ________________________________________________________________________________
From: "Robert C. Owens" <bobowens(at)avlaw.com>
Subject: Cordless
Date: Dec 18, 2004
Can anyone recommend a hi-speed cordless drill, 2500 rpms or higher, small and light weight preferably? Bob, building CH 701 with Pegastol wings Robert C. Owens Board Certified in Aviation Law www.avlaw.com Available 24/7 at: AvLaw 6630 SW 50th Terrace Miami, Florida 33155 Tel: (305) 669-9263 Fax: (305) 662-7151 Cell: (305) 586-3721 Email: bobowens(at)avlaw.com ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=CQKD4QAd7UXTirnjwp3O0nxQ1fHZekQBgf2w+yXQNzGmEa61dObhvUqU6hM0mhgEbIc9Hfn9MI5YQ6JFKMPgDyIs6dDiaFrzU3T/dVuSd12XQqUeuiZzywRSS2CRxSjX6nbbG7YourFzXugbqh0lbEmtkCLnaQqefz6iI+FjJ3o;
Date: Dec 18, 2004
From: Carlos Sa <carlosfsa(at)yahoo.com>
Subject: Re: Cordless
I'm not going to recomend any brand or model, but here are a few points I learned on the way: 1) I like to have buble level indicators, both horizontal and vertical. Not all drills have them, and some are hard to read. 2) There is a good deal of difference between drills of the same brand with different prices. The higher priced usually runs more smoothly - you may be unable to try at the store, as the batteries may need to be charged. Spend a few bucks more and get the better one, you are going to make hundreds of holes. 3) you may or may not want a high-speed charger. With two batteries, one does not really need it, but if you are not looking at the low end ones, they will come with fast chargers anyway. 4) I find that the (high) speed is no big deal, but you do want reversible and variable speed. 5) Google for user reports and/or consumer guides: there might be some aspect of importance to you that you are unaware of, besides the factors above. This is applicable to just about any tool / appliance you plan on acquiring. Hope this helps Carlos --- "Robert C. Owens" wrote: > > Can anyone recommend a hi-speed cordless drill, 2500 rpms or higher, small > and light weight preferably? > > Bob, building CH 701 with Pegastol wings > > Robert C. Owens ________________________________________________________________________________
From: Crvsecretary(at)aol.com
Date: Dec 18, 2004
Subject: Re: Cordless
Hello Bob: I recently bought a Ryobi 18v. 3/8 inch cordless variable speed reversible to replace my trusty 12v Dewalt. I cannot buy a replacement battery for the DeWalt so it's time to replace. The last replacement battery for the DeWalt was $60..more than a replacement drill! My opinion, for what's it's worth...is weight. As mentioned, you're drilling THOUSANDS of holes. My biggest gripe with the Ryobi is the weight of that bigg-butt 18v battery sitting down there. Sure - 2800 RPM is important, and if you have two batteries - especially with a fast charger - you'll be fine. The bubble levels previously mentioned are a nice-to-have, but you get real good at drilling a nice, straight hole after you practice on the first 200 holes! By the way, I'm an air-tool shop...even though the compressor is WAY louder than the electric drill will ever be, the air drills are very lightweight. Your mileage may vary Tracy 601XL tail 85% In a message dated 12/18/2004 9:47:07 AM Eastern Standard Time, bobowens(at)avlaw.com writes: --> Zenith-List message posted by: "Robert C. Owens" Can anyone recommend a hi-speed cordless drill, 2500 rpms or higher, small and light weight preferably? Bob, building CH 701 with Pegastol wings Robert C. Owens Board Certified in Aviation Law www.avlaw.com Available 24/7 at: AvLaw 6630 SW 50th Terrace Miami, Florida 33155 Tel: (305) 669-9263 Fax: (305) 662-7151 Cell: (305) 586-3721 Email: bobowens(at)avlaw.com ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=rTvmK5KGk9GyogZbcqQK7hn5j8OpvRp3bflQaujyonuJsz1O7e6120dOcvi5jTHXuYe9Ln/+rsfW+4IhX0QIj/XO7MUHqg7TOFu5TquFfYzuoi5FhY2h58TeGEIFB0x8gTwvTmf7C8ZRrUfbAXQ4gkiCJlFGdAQER2qEaAr3Rr0;
Date: Dec 18, 2004
From: Brandon Tucker <btucke73(at)yahoo.com>
Subject: RE: Cordless
Robert, I know that this is not exactly what you asked for, but I thought another perspective might be useful. I have 5 cordless drills, 4 cheapo harbor freight models, and one Craftsman. The Craftsman (at 75 bucks) died on me after a year, and the harbor freight drills are still plugging along (after several years). If you have the means, I would definitely go with Makita or DeWalt, but if not, the harbor freight ones work fine. What I like is having four drills, each with a separate #20, #30, #40, and a step drill bit, and not having to switch bits. I prefer to pilot drill everything before drilling for A4 or A5, and having separate drills with different bits is very convenient. Here is one that is variable speed: http://www.harborfreight.com/cpi/ctaf/Displayitem.taf?itemnumber=90120 Here is one that is constant speed: http://www.harborfreight.com/cpi/ctaf/Displayitem.taf?itemnumber=6055 You can buy 6 or 7 of them for the price of one DeWalt: http://www.homedepot.com/prel80/HDUS/EN_US/diy_main/pg_diy.jsp?CNTTYPE=PROD_META&CNTKEY=misc%2fsearchResults.jsp&keyword=Dewalt+Drill&cm_ven=hd_goog&cm_cat=Search&cm_pla=25&cm_ite=bid10087701-Dewalt_Drill Respectfully, Brandon __________________________________ www.yahoo.com ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=pUaTdDXFAto7AgoidCO/FGKMyIj30xEIHoZ0c3gBx/N/M7rwilZhXWSEVce6p3bS/s3wOvpGnXC2+ZJspAG5wGXBNlYouu7kBkmO5C0WB952FJ+OcoT2bT6eyu5JxkBu3hsRHzsW0TUa7XOkCiwq81QErzc4eNCG8bRYeNbRdgc;
Date: Dec 18, 2004
From: Gary Gower <ggower_99(at)yahoo.com>
Subject: Re: Cordless
Crvsecretary(at)aol.com wrote: Tracy. (snip...) By the way, I'm an air-tool shop...even though the compressor is WAY louder than the electric drill will ever be, the air drills are very lightweight. I also have airtools in my shop,.. The only problem is that everytime you use the air drill is like having a 5 HP motor in it... electricity to fill the compressor is expensive... and the air drill uses a lots of air. Saludos Gary Gower ________________________________________________________________________________
From: "Johann G." <johann(at)gi.is>
Subject: Cht sensors on Rotax 912
Date: Dec 18, 2004
Hello list members. I have some questions regarding the CHT sensors on cyl #2 and #3 on Rotax 912 ul engine. Is the sensor measuring water temp or metal temp on the cyl? Is it necessary to use a special wire like the one used for EGT or CHT on a two stroke which is installed under the spark plugs? Can I use a AWG 18 wire for this sensor? The reason I ask about the wire is that the sensor connection is different than the normal two stroke method. The connection is a standard 6,3 x 0.8 DIN 46247. i.e. the blue size female connector. Thank you in advance. Johann G. Iceland. Z 701. ________________________________________________________________________________
From: louiscfi(at)comcast.net
Subject: Carb and Turn Coordinator for sale
Date: Dec 18, 2004
Friends, I have a brand new Aerocarb ACV-C04 for sale. It has the flange mount. It is 35 mm. I am asking $350. I also have a Falcon turn coordinator for sale. Model number TC02E-3-1. It is 14-28v, flat panel, and unlit. It appears brand new in sealed plastic. I am asking $250. I received these parts in a bulk purchase and can't use them on my airplane/engine. Both include free FedEx 2 day air shipping in the USA complete with tracking number, and full insurance. If you want to use a credit card, I have paypal...or you can just pay w/ a regular check. If you are interested, please contact me off list at Louiscfi(at)aol.com. -- Louis 601xl, corvair pwr j-41 capt CFII SMEL http://www.N601LV.com Friends, I have a brand new Aerocarb ACV-C04 for sale. It has the flange mount. It is 35 mm. I am asking $350. I also have a Falcon turn coordinator for sale. Model number TC02E-3-1. It is 14-28v, flat panel, and unlit. It appears brand new in sealed plastic. I am asking $250. I received these parts in a bulk purchase and can't use them on my airplane/engine. Both include free FedEx 2 day air shipping in the USA complete with tracking number, and full insurance. If you want to use a credit card, I have paypal...or you can just pay w/ a regular check. If you are interested, please contact me off list at Louiscfi(at)aol.com. -- Louis 601xl, corvair pwr j-41 capt CFII SMEL http://www.N601LV.com ________________________________________________________________________________
Date: Dec 18, 2004
From: Keith Norton <keithnorton(at)mac.com>
Subject: RE:Glass cockpit, venturi and induction backups...
The glass cockpit instruments are nice, especially when they include terrain avoidance. But I wouldn't rely with them when IFR unless I had redundant electric supplies. It is bad enough to loose your instruments when IFR but when it happens at the same time you loose your lights, radios, and electric trim it is really bad. Having the instruments vacuum powered, even by a venturi, provides a level of redundancy that all-electric systems don't have (except on twins). On my personal aircraft, I use a mixture of electric and steam gages with a venturi for the vacuum instruments. For intentional IFR, I want a vacuum pump instead of the venturi because of icing. Just my 2 cents. Keith ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=nLPD+1utH2+z/A/6vuUF/oza+4qZ8nX61TEzCK2ogHwGPgRdWxxb0kmXOvEgJ0SoVL2IwEo+qUxUprgBi0TWx2ku6UKh0EkBfHKoQznPbHjcl8xClQ1rCjYSTF5R8HKkuhbBj7afTeB4l4qN2jFSCNBFg1Oj0ap2ykVvQh3j0nA;
Date: Dec 18, 2004
From: Gary Gower <ggower_99(at)yahoo.com>
Subject: Re: Cht sensors on Rotax 912
Hello Johan, We installed a CHT sensor in one head of our 912. The idea was this: We went to a Rotax repair course for the 912, they had a desassembled engine, watching the water pump impeller, is made of plastic (nylon?) .... what will happen if the impeler (pump propeller) will break or set free from his shaft? no water to the heads, and will take some precious minutes for the water temp sensor to "feel" the increase in temperature from allo the water system, meanwhile the heads will get severe damage, also will give more time to plan an emergency landing... With the carburators the 912 has (Bing) there is no need of reading the combustion temp, they are automatic. Saludos Gary Gower 701 912S "Johann G." wrote: Hello list members. I have some questions regarding the CHT sensors on cyl #2 and #3 on Rotax 912 ul engine. Is the sensor measuring water temp or metal temp on the cyl? Is it necessary to use a special wire like the one used for EGT or CHT on a two stroke which is installed under the spark plugs? Can I use a AWG 18 wire for this sensor? The reason I ask about the wire is that the sensor connection is different than the normal two stroke method. The connection is a standard 6,3 x 0.8 DIN 46247. i.e. the blue size female connector. Thank you in advance. Johann G. Iceland. Z 701. ________________________________________________________________________________
From: "Jon Croke" <jon(at)joncroke.com>
Subject: Re: Cht sensors on Rotax 912
Date: Dec 18, 2004
Johann, The sensors are measuring the temp of the head material NOT the water. (they do not touch the water) Rotax recommends NOT monitoring water temp, as Gary says, we do not care about water temps... it is the head that we want to keep cool. Also, if the water runs out, the engine will be hot but the water temp will be cool (no water!) These sender units on the 912 are temperature resistors and thus require external power along with an appropriate meter (VDO, for example), they are NOT the voltage generating kind like on the 2 stroke that require no power and a special meter for that purpose. Hence and therefore: any electrical wire will work (18g is fine) to run to your meter and power source. The 2 stroke kind do use a special length of wire to keep the tiny self generated voltages accurate to the meter. Good luck! Jon www.CH701.com ----- Original Message ----- From: "Johann G." <johann(at)gi.is> Subject: Zenith-List: Cht sensors on Rotax 912 > > Hello list members. > > I have some questions regarding the CHT sensors on cyl #2 and #3 on Rotax > 912 ul engine. > Is the sensor measuring water temp or metal temp on the cyl? > Is it necessary to use a special wire like the one used for EGT or CHT on > a two stroke which is installed under the spark plugs? > Can I use a AWG 18 wire for this sensor? > The reason I ask about the wire is that the sensor connection is different > than the normal two stroke method. > The connection is a standard 6,3 x 0.8 DIN 46247. i.e. the blue size > female connector. > > Thank you in advance. > > Johann G. > Iceland. > Z 701. > > > ________________________________________________________________________________
From: "Matt & Jo" <archermj(at)swbell.net>
Subject: Re: Cordless
Date: Dec 18, 2004
I used to have a 5 gal oil free compressor that served me well for quite a few years, but it was very loud. Last year it died and I got an 25 Gal compressor that uses oil. It is very quiet and works like a charm. I think the air tools are really the way to go. I have a number of drills. My favorite rechargeable is the Porter Cable 14 volt. The higher voltage ones are more powerful but are also heavy. The 14 volt has a nice trade off with weight and power. The Porter Cable comes with two batteries. One of the things that you have to watch out for is overcharging NiCad's. I added a bathroom timer (1 hour) to the circuit that my charger is plugged into and when I need to charge up one of the batteries I give the timer a twist and let it go for an hour. That way I don't need to worry about leaving the battery on charge for long periods of time. Works very well. Cheers Matt 601XL working on the Stab ----- Original Message ----- From: "Gary Gower" <ggower_99(at)yahoo.com> Subject: Re: Zenith-List: Cordless > > > Crvsecretary(at)aol.com wrote: > Tracy. > > (snip...) > By the way, I'm an air-tool shop...even though the compressor is WAY > louder > than the electric drill will ever be, the air drills are very lightweight. > > > I also have airtools in my shop,.. The only problem is that everytime you > use the air drill is like having a 5 HP motor in it... electricity to > fill the compressor is expensive... and the air drill uses a lots of air. > > Saludos > > Gary Gower > > > ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=zvddTS9OpsHgHoIff/e/qs82ihJRzRtnnnyTeaCioYAF5V0Nt3iQXrluWkdUY1EOEBSGyZPsCPDIG5zxw6k8CSBxajlzN+cMpEozPwoYKBmKUXy/2LJ53XbCt+4snmt69iR/7bf1WZYrQtsPIgzUKlfmxgY/Re8kzHzSUrsS3dk;
Date: Dec 18, 2004
From: "Fred B." <taildragger601(at)yahoo.com>
Subject: project for sale
I noticed a posting of a 601 HD recently and feel there are some facts that all potential buyers might learn form my very recent experience. I learned form a member of my EAA chapter of a Van's RV 6 for sale. He knew I am interested in the 601 and have previously had interest in the RV's and told me of a project in a storage hangar.. The plane had been there for several years, and the bill had not been paid for 6 years, in spite of repeated notices to the renter. I decided to pursue possible purchase and I learned a lot in the process: ( 1) Pictures must be viewed carefully. Sometimes things are hidden either inadvertently (or perhaps purposely.) ( 2) I called Van's. I am not sure if they are typical, but they stated I needed both the plans number and the builders name as well as a bill of sale to support the build 3) I called the EAA main office, always a help, and spoke with Joe Norris. He informed me that the builder's logs were essental to my purchase,and that if the logs were not there, I would not likely be able to get an FAA Experimental Amateur signoff. He suggested the only way to get registered without logs was with an Experimental - Exhibition Catagory, a much more restrictive category. (4) I went to look anyway, not being able to resist a potential partially built plane at a potential bargain price. I took a friend who had built several homebuilts and who is also an A&P. He helped me examine the partial build for 2 hours and we talked. He said to also be careful of plans built planes, though this wasn't, as the builds are often not as consistent as kits, and to NEVER buy a plans build without being able to inspect pre-covering unless I knew the builder's work. We found parts missing in the storage locker ailerons, horizontal stabilizer parts of the landing gear, and plans but no builder's log. I passed on the kit, but another friend purchased it...for $300, the price of scrap...He thinks he may try to part it out, and at any rate, can likely get his $300 back in scrap if not.. Me, I learned a lot and pass it on. If you are looking at any kit, make sure it is all there , has plan numbers and logs, it is either open for inspection (pre cover, especially if it is plans built) and remember that a bargain is no bargain if you can't license or fly it. Tailwinds, Fred --------------------------------- ________________________________________________________________________________
Date: Dec 18, 2004
Subject: [ Norman Butcher ] : New Email List Photo Share Available!
From: Email List Photo Shares <pictures(at)matronics.com>
A new Email List Photo Share is available: Poster: Norman Butcher Subject: UK based G-DONT, aircraft and instrument panel. http://www.matronics.com/photoshare/normskiroo@ukonline.co.uk.12.18.2004/index.html o Main Photo Share Index http://www.matronics.com/photoshare o Submitting a Photo Share If you wish to submit a Photo Share of your own, please include the following information along with your email message and files: 1) Email List or Lists that they are related to: 2) Your Full Name: 3) Your Email Address: 4) One line Subject description: 5) Multi-line, multi-paragraph description of topic: 6) One-line Description of each photo or file: Email the information above and your files and photos to: pictures(at)matronics.com ________________________________________________________________________________
From: "Dirk Slabbert" <dirkslabbert(at)telkomsa.net>
Subject: Re: Cht sensors on Rotax 912
Date: Dec 19, 2004
Johan, you can tell the 2 types apart by looking at the install method : metal temp one fits under the plug head, water temp one has a round extrution that screws into the cyl head. Both of them has a sort of delayed effect, takes a while to reflect the combustion temp. Carbs can go wrong, needle sticking, something in the main jet ea, by the time you see this in cyl head temp, the damage could be done. I am instaliing 4 (?!) egt's, with cyl head temp, this way I can tell whats happening up front, pull on the choke to cool things down, if needed. Oil temp, pressure is just as important, the more you know about that engine up front the better. Dirk 701 Piketberg SA (41deg C today) ----- Original Message ----- From: Johann G. To: Zenith listinn Sent: Saturday, December 18, 2004 7:53 PM Subject: Zenith-List: Cht sensors on Rotax 912 Hello list members. I have some questions regarding the CHT sensors on cyl #2 and #3 on Rotax 912 ul engine. Is the sensor measuring water temp or metal temp on the cyl? Is it necessary to use a special wire like the one used for EGT or CHT on a two stroke which is installed under the spark plugs? Can I use a AWG 18 wire for this sensor? The reason I ask about the wire is that the sensor connection is different than the normal two stroke method. The connection is a standard 6,3 x 0.8 DIN 46247. i.e. the blue size female connector. Thank you in advance. Johann G. Iceland. Z 701. ________________________________________________________________________________
From: "Thilo Kind" <thilo.kind(at)gmx.net>
Subject: Re: Cht sensors on Rotax 912
Date: Dec 19, 2004
Hi Johann, Jon is right on the money: the CHT probes in the Rotax 912 measure the material temps.#18 cable is fine. I'm using the CHT probes as well as a temp pobe for the cooling water temperature in my CH 6102 HDS / Rotax 912. I can see fluctuations in the water temperature ranging from 140 F (in level flight) up to 220 F (when sitting on the ground on a hot summer day waiting to get on the runway). CHT temps vary much less - only a few degress F. Best regards Thilo Kind ----- Original Message ----- From: "Jon Croke" <jon(at)joncroke.com> Subject: Re: Zenith-List: Cht sensors on Rotax 912 > > Johann, > > The sensors are measuring the temp of the head material NOT the water. (they > do not touch the water) Rotax recommends NOT monitoring water temp, as Gary > says, we do not care about water temps... it is the head that we want to > keep cool. Also, if the water runs out, the engine will be hot but the > water temp will be cool (no water!) > > These sender units on the 912 are temperature resistors and thus require > external power along with an appropriate meter (VDO, for example), they are > NOT the voltage generating kind like on the 2 stroke that require no power > and a special meter for that purpose. Hence and therefore: any electrical > wire will work (18g is fine) to run to your meter and power source. The 2 > stroke kind do use a special length of wire to keep the tiny self generated > voltages accurate to the meter. > > Good luck! > > Jon > www.CH701.com > > > ----- Original Message ----- > From: "Johann G." <johann(at)gi.is> > To: "Zenith listinn" > Subject: Zenith-List: Cht sensors on Rotax 912 > > > > > > Hello list members. > > > > I have some questions regarding the CHT sensors on cyl #2 and #3 on Rotax > > 912 ul engine. > > Is the sensor measuring water temp or metal temp on the cyl? > > Is it necessary to use a special wire like the one used for EGT or CHT on > > a two stroke which is installed under the spark plugs? > > Can I use a AWG 18 wire for this sensor? > > The reason I ask about the wire is that the sensor connection is different > > than the normal two stroke method. > > The connection is a standard 6,3 x 0.8 DIN 46247. i.e. the blue size > > female connector. > > > > Thank you in advance. > > > > Johann G. > > Iceland. > > Z 701. > > > > > > > > ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=4TKPtO8Uizs0aTy4LRYJzu1CuCk/y6LZDZtl7MlEOE4Bu0xfgFTjikWz2evtqWWsZGlKHLwk9+y5MAfllWeigXm6eP6wnLvot8POewW7a+8KTqSlbu3BAvHWHaoigN5tvajRys8m8o/A9tJAUAb4Av0NkshJQO3ExP9W2f2GquE;
Date: Dec 19, 2004
From: Martin Pohrille <mpohrille(at)yahoo.com>
Subject: 601 roll-over protection
Hi, I've been lurking on the Zenith and Sonex lists for several month trying to make a decision to build or not and which aircraft. I had the opportunity yesterday to see Brian's (RURUNY(at)aol.com) 701. He is well along in his project and his work was beautiful. He generously spent several hours with me going over the building process. VERY helpful. (thanks Brian). I'm real interested in the 601 but had a concern which I wanted to get some feedback about. A number of years back I was at S & F and one of the airshow pilots in a Sea Fury was killed when his aircraft nosed over and was crushed because the cockpit had no roll-over protection. Has anyone come up with a rollbar for the 601? Do people think it is necessary? Thanks Marty ________________________________________________________________________________
From: "Robert C. Owens" <bobowens(at)avlaw.com>
Subject: Thought Cordless by now maybe Air if it's quiet
Date: Dec 19, 2004
Looked for a day and most all of the 2500 rpm speed drills, cordless and corded, are heavy. I have a 25 gal compressor and it is extremely loud. Since I work at nite on the patio, the compressor is out and I was going elec. Now I see that there are quiet compressor options, usually lubricated with oil. I need 25 cu ft and about 4-5 cfm, right? I see that ApolloAir by <http://www.hvlp.com/> www.hvlp.com has an oilless but allegedly quiet pump (the 75 model). What is brand/model of oil pump would you builders recommend? I take it you use an in line oil/water filter. Bob - finishing the tail of a CH701 with Pegastol wings. Robert C. Owens Board Certified in Aviation Law www.avlaw.com ________________________________________________________________________________
From: "Johann G." <johann(at)gi.is>
Subject: Re: Cht sensors on Rotax 912
Date: Dec 19, 2004
Jon,Gary,Dirk and Thilo. Thank you all for the advice on the CHT sensor question. I am using the Stratomaster E2 as you can view at my Zenith site: http://www.zenithair.com/bldrlist/pm.cgi?login=johann&ID=18101&ID=18101&private=1&action=display It does display the EGT and the CHT as a bar across the meter on the left, but the exhaust system I bought from Zenith does not have the pre welded socket for the EGT sensor, and I do not want to drill the hole for a hose clamp sensors. So my idea was to not install the EGT sensors, only the CHT. The Stratomaster display page can be modified for that so that it will not have a blank space where the EGT is viewed. I know it is not as vital to know the Exhaust temp on a four stroke as on the two stroke, because the main idea behind the EGT monitoring is to know what the oil and fuel mixture is doing in the combustion chamber. That should not be a problem in the four stroke. This is just my understanding. Once again, thank you all for the kind help, Best wishes, Johann G. Iceland. Z 701. ----- Original Message ----- From: "Jon Croke" <jon(at)joncroke.com> Subject: Re: Zenith-List: Cht sensors on Rotax 912 > > Johann, > > The sensors are measuring the temp of the head material NOT the water. (they > do not touch the water) Rotax recommends NOT monitoring water temp, as Gary > says, we do not care about water temps... it is the head that we want to > keep cool. Also, if the water runs out, the engine will be hot but the > water temp will be cool (no water!) > > These sender units on the 912 are temperature resistors and thus require > external power along with an appropriate meter (VDO, for example), they are > NOT the voltage generating kind like on the 2 stroke that require no power > and a special meter for that purpose. Hence and therefore: any electrical > wire will work (18g is fine) to run to your meter and power source. The 2 > stroke kind do use a special length of wire to keep the tiny self generated > voltages accurate to the meter. > > Good luck! > > Jon > www.CH701.com > > > ----- Original Message ----- > From: "Johann G." <johann(at)gi.is> > To: "Zenith listinn" > Subject: Zenith-List: Cht sensors on Rotax 912 > > > > > > Hello list members. > > > > I have some questions regarding the CHT sensors on cyl #2 and #3 on Rotax > > 912 ul engine. > > Is the sensor measuring water temp or metal temp on the cyl? > > Is it necessary to use a special wire like the one used for EGT or CHT on > > a two stroke which is installed under the spark plugs? > > Can I use a AWG 18 wire for this sensor? > > The reason I ask about the wire is that the sensor connection is different > > than the normal two stroke method. > > The connection is a standard 6,3 x 0.8 DIN 46247. i.e. the blue size > > female connector. > > > > Thank you in advance. > > > > Johann G. > > Iceland. > > Z 701. > > > > > > > > ________________________________________________________________________________
From: "Robert Schoenberger" <hrs1(at)frontiernet.net>
Subject: Re: Feul resistant sealer?
Date: Dec 19, 2004
As an alternate leak test, I might suggest a surgical glove fastened tight around the fill hole and a spare piece of 12" long fuel line on the tank outlet. Blow into the fuel line until the glove expands. Place a small C clamp on the hose to seal off that end. If the glove stays up, you're golden. No muss, no fuss. If it goes down, blow it up again, and spray some soapy water on the glove seal, the hose and look for leaks. Some muss, and a little fuss. I like this better than using gas. Robert Schoenberger 701 ----- Original Message ----- From: "Larry Martin" <lrm(at)isp.com> Subject: Re: Zenith-List: Feul resistant sealer? > > You need to do a leak check before you nail the top down. I put 5 gallons > in mine and let it set over night, then drained it. It stinks up the > shop > especially if you don't like the smell of gasoline. Larry N1345L > ----- Original Message ----- > From: "Dirk Slabbert" <dirkslabbert(at)telkomsa.net> > To: > Subject: Zenith-List: Feul resistant sealer? > > > >> >> Mornin list, >> Installing the tanks now, but wondering about leaking at the threaded > joint !? >> What can I use to prevent this? wont be to nice to see a leak after > riveting the top skin. >> Thanks, >> Dirk. 701 >> >> > > > ________________________________________________________________________________
From: "Jeff Small" <zodiacjeff(at)msn.com>
Subject: Re: 601 roll-over protection
Date: Dec 19, 2004
Has anyone come up with a rollbar for the 601? Do people think it is necessary? +++ Personal decision; for me - no it is not necessary. Make your own decision. Stan Challgren has one built in, maybe he'll send you a few jpegs. +++ The archives are FULL of discussion on this. There was a guy a few years back who every three months would harangue and harangue the list about the lack of rollover protection. Regularly bad-mouth ZAC and Chris because they/he would not listen and include it in the design. Turned out that he was not building a 601 - just liked to spout off. +++ Check the archives. tailwinds jeff ________________________________________________________________________________
From: "Bob Miller" <drmiller(at)cvillepsychology.net>
Subject: Re: 601 roll-over protection
Date: Dec 19, 2004
Martin, The roll bar issue was discussed about a year ago on this list, and the problem seemed to be designing a roll-bar that would be substantial enough to provide protection without excessively compromising CG, useful load, visibility or cockpit width. Zenith maintains that the rudder assembly was designed to take the load and protect the pilot in case of roll-over, but I don't know if this has ever been demonstrated (or refuted) in an accident. The issue seems important enough, though, to continue discussing. Bob ________________________________________________________________________________
From: "Larry McFarland" <larrymc(at)qconline.com>
Subject: Re: 601 roll-over protection
Date: Dec 19, 2004
Subject: Zenith-List: 601 roll-over protection > > Hi, > > I've been lurking on the Zenith and Sonex lists for several month > trying to make a decision to build or not and which aircraft. > Has anyone come up with a rollbar for the 601? Do people think it is > necessary? > > Thanks > Marty > Marty, This item was discussed rather intensely a couple of years ago, yet none of the builders or persons advocating roll bar protection have shown any serious progress. That is, "roll bar ideas" that, beyond calculation, have been tested to prove satisfactory protection. I personally think to consider the number of 601s that may have turned over, if any, should be very small and the risk associated also immeasurably small. Haven't seen any report/picture of a 601 that's gone bottom up with a pilot inside, tho there was an empty one tied down in high winds. If you fly safe, you should be able put this idea way out there on the "to do list". Build what you think suits your need. Both planes are nice product when built right. I just like the space in the 601, visibility, load capacity and especially the Zenith support and builders group best. Larry McFarland - 601hds @ www.macsmachine.com ________________________________________________________________________________
From: "daberti" <daberti(at)sbcglobal.net>
Subject: Cht sensors on Rotax 912
Date: Dec 19, 2004
The Rotax is designed so that if you did loose all coolant in the system it will just keep chugging along. You will not lock up a Rotax four stroke due to no water in the engine! You may damage the heads, excess heat will warp them, but the heads are the only thing that's water cooled. In normal summer weather pulling power to 4000 rpm will drop my oil temps to 160 (water less )and that's about where I set power to enter the pattern and on downwind. So at that setting I'm not generating a lot of heat and I could fly all day (gasoline aside :) ) Measure the cylinder that gets hottest. On the 601 that is usually the rear one. Dave -----Original Message----- Hello Johan, We installed a CHT sensor in one head of our 912. The idea was this: We went to a Rotax repair course for the 912, they had a desassembled engine, watching the water pump impeller, is made of plastic (nylon?) .... what will happen if the impeler (pump propeller) will break or set free from his shaft? no water to the heads, and will take some precious minutes for the water temp sensor to "feel" the increase in temperature from allo the water system, meanwhile the heads will get severe damage, also will give more time to plan an emergency landing... With the carburators the 912 has (Bing) there is no need of reading the combustion temp, they are automatic. Saludos Gary Gower 701 912S "Johann G." wrote: Hello list members. I have some questions regarding the CHT sensors on cyl #2 and #3 on Rotax 912 ul engine. Is the sensor measuring water temp or metal temp on the cyl? Is it necessary to use a special wire like the one used for EGT or CHT on a two stroke which is installed under the spark plugs? Can I use a AWG 18 wire for this sensor? The reason I ask about the wire is that the sensor connection is different than the normal two stroke method. The connection is a standard 6,3 x 0.8 DIN 46247. i.e. the blue size female connector. Thank you in advance. Johann G. Iceland. Z 701. ________________________________________________________________________________
Date: Dec 19, 2004
From: Todd Osborne <todd(at)toddtown.com>
Subject: Re: Thought Cordless by now maybe Air if it's quiet
I can't speak for all compressors, but I bought one of the "quiet" ones too. Yeah, it's quiet, compared to shotgun, but still more than noisy enough to wake the neighbors if I use it outside. Todd Osborne Internet E-Mail: todd(at)toddtown.com Web Site: www.toddtown.com MSN (Windows) Messenger: todd(at)toddtown.com AOL Instant Messenger: toddosborn(at)aol.com ________________________________________________________________________________
From: "Doug Mattson" <dougmattson(at)isp.com>
Subject: FW: TECH SUPPORT - Zenith Aircraft Co.
Date: Dec 19, 2004
601XL builders may want to check this out.I got this Friday. -----Original Message----- From: Zenith Aircraft Company [mailto:info(at)zenithair.com] Subject: Re: TECH SUPPORT - Zenith Aircraft Co. > I have a Cam100 engine in a 601XL. > It seems the front fork is not rigid enough. Do you have any > suggestions to stiffen it up? > > Model: ZODIAC CH 601, 6-4466 Please refer to the following attachment www.zenithair.com\zodiac\xl\data\601xl-nose-wheel-fork-letter.pdf Nick Heintz Zenith Aircraft Company support(at)zenithair.com http://www.zenithair.com Technical Support Disclaimer: While we strive to ensure that the advice/information provided through our support is correct, Zenith Aircraft Company does not accept any responsibility for errors or omissions. Any advice or information that Zenith Aircraft Company gives you via any form of communication is not a guarantee that it will correct your problem. It is only offered as assistance to you. Zenith Aircraft Company will not be held responsible for any loss or damage as a result of our advice or information supplied. ________________________________________________________________________________
From: Sigmo(at)aol.com
Date: Dec 19, 2004
Subject: Zodiac crash at PAE
Does anyone know who's Zodiac crashed at Paine field (PAE) in Everett or what happened? The local papers are, as usual, very vague. Mike Sigman 601XL ________________________________________________________________________________
From: "Tommy Walker" <twalker(at)cableone.net>
Subject: Apologies-
Date: Dec 19, 2004
Last week I meant to forward the daily digest to my building buddy and obviously hit reply instead of forward. It resulted in me sending the entire daily digest back to the list. I am very sorry to have done that and thank the gentlemen who pointed it out to me. Sometimes I can be so sure about what I am about to do, and surely do it wrong. I will be more careful in the future. Tommy Walker in Alabama N701TR (reserved) ________________________________________________________________________________
From: "Matt & Jo" <archermj(at)swbell.net>
Subject: Etching skins
Date: Dec 19, 2004
Hello all. Want to get some advice. I have been using alumaprep, alodine and then zinc oxide primer for all the ribs, spars and internal parts. I finished the rudder and only primed the internal surfaces of the skins where it was contacting the ribs. I buffed the skins with scotch brite before priming. My original plan was to etch and alodine the skins before assembly but decided against it. I was concerned that I might bend the skins during the process. So I just prepared the skins inside and assembled. I am a little concerned about using alumaprep for etching the final assembled part. With all the rivets it may be tough to rinse it thoroughly. I figuring with the rudder I can always prepare with scotch brite. But want to get some advice before I skin the stab. My question is, what is the best way to prepare the external skins. Before assembly, after, alumaprep, scotch bite, does two part epoxy primer requite etching ??? Cheers. Matt 601 XL rudder done, working on the stab ________________________________________________________________________________
Date: Dec 19, 2004
From: Ihab Awad <ihab.awad(at)gmail.com>
Subject: Re: Etching skins
Hi Matt, > I have been using alumaprep, alodine and then zinc oxide primer ... does > two part epoxy primer requite etching ??? For my information, do I read you correctly -- you are using 2-part epoxy zinc *oxide* (i.e., not zinc *chromate*) primer? If so, what brand is it and where do you get it? The reason I ask is that I have found 2-part epoxy zinc *chromate* (e.g., Epibond from Aircraft Spruce) and non-epoxy zinc *oxide* (e.g. Tempo spray cans), but not epoxy zinc oxide. Thanks for the help! Regards & peace, Ihab ________________________________________________________________________________
From: "Larry Martin" <lrm(at)isp.com>
Subject: Re: Etching skins
Date: Dec 19, 2004
It all depends on what your what you are trying to do, and the conditions your aircraft will be subjected to. Throw the Scot Brite away. It's only good for making a mess. It leaves a lot of particles that are hard to totally clean up before painting. They get in all the little nooks and crannies and magically appear when you shoot that first coat. A good acid wash will do the trick to etch the metal, rinse and dry well. I treat with zinc chromate before I do final riveting. Larry N1345L ----- Original Message ----- From: "Matt & Jo" <archermj(at)swbell.net> Subject: Zenith-List: Etching skins > > Hello all. Want to get some advice. > > I have been using alumaprep, alodine and then zinc oxide primer for all the ribs, spars and internal parts. I finished the rudder and only primed the internal surfaces of the skins where it was contacting the ribs. I buffed the skins with scotch brite before priming. My original plan was to etch and alodine the skins before assembly but decided against it. I was concerned that I might bend the skins during the process. So I just prepared the skins inside and assembled. I am a little concerned about using alumaprep for etching the final assembled part. With all the rivets it may be tough to rinse it thoroughly. I figuring with the rudder I can always prepare with scotch brite. But want to get some advice before I skin the stab. > > My question is, what is the best way to prepare the external skins. Before assembly, after, alumaprep, scotch bite, does two part epoxy primer requite etching ??? > > Cheers. > > Matt > 601 XL > rudder done, working on the stab > > ________________________________________________________________________________
From: "Mike" <wizard-24(at)juno.com>
Date: Dec 20, 2004
Subject: Re: Recall-Al Young
> I believe that Zenith excels in it's communication to its kit builders I almost spit root beer from my nose when I read this sentence Mark. Now, what exactly has ZAC done to communicate with any of its builders on this or any other recall issue? Did THEY post the link to the Matronics list? How about sending out via mail and/or email to the registered builders? After all, they have that data. I know what you're saying in that ZAC may not be as bad as some....but can't say that I agree with the statement you wrote above. I agree with Al -- the part should be sent out free of charge (to those that bought the kit -- not scratch builders) since it's a defect, regardless of what Cessna does. Mike F. Now I gotta build something else AGAIN! Juno Gift Certificates Give the gift of Internet access this holiday season. http://www.juno.com/give ________________________________________________________________________________
Date: Dec 19, 2004
From: Jack Russell <clojan(at)sbcglobal.net>
Subject: Re: FW: TECH SUPPORT - Zenith Aircraft Co.
601XL builders may want to check this out.I got this Friday. Since I can't seem to get the pdf. to load would someone tell me what Zac is saying about the nose gear. Thanks Jack in Clovis CA ________________________________________________________________________________
From: "Matt & Jo" <archermj(at)swbell.net>
Subject: Re: Etching skins
Date: Dec 19, 2004
The zinc oxide primer is from Airparts here in Wichita. http://www.airpartsco.com/ . It is not a two part epoxy but a spray can. Seems to work well. I have heard that the zinc oxide is a little safer than the zinc chromate. I was planning on using a two part epoxy on the exterior prior to final coat. The concern is what is the best way to prep the clad skin ----- Original Message ----- From: "Ihab Awad" <ihab.awad(at)gmail.com> Subject: Re: Zenith-List: Etching skins > > Hi Matt, > >> I have been using alumaprep, alodine and then zinc oxide primer ... does >> two part epoxy primer requite etching ??? > > For my information, do I read you correctly -- you are using 2-part > epoxy zinc *oxide* (i.e., not zinc *chromate*) primer? If so, what > brand is it and where do you get it? > > The reason I ask is that I have found 2-part epoxy zinc *chromate* > (e.g., Epibond from Aircraft Spruce) and non-epoxy zinc *oxide* (e.g. > Tempo spray cans), but not epoxy zinc oxide. > > Thanks for the help! Regards & peace, > > Ihab > > > ________________________________________________________________________________
From: "Mike" <wizard-24(at)juno.com>
Date: Dec 20, 2004
Subject: Re: Builder's update pages
> designer only ever made changes/suggestions in the newsletter And the newsletter (which I subscribe to) is indeed a good tool. I do find some of it pretty much useless, such as the parts where Chris Heintz pontificates about anything else other than flying. But, hopefully this nose fork item will appear in the next issue of the newsletter. > I built the Kit before assembling my plane from the original set of > 601XL plans! I would almost bet I have built more changed parts then > anyone out there! Oh, I don't know about that! We'd be neck & neck in that race. Did you have to build the entire rear fuselage again? Man, that was fun. (not) Not sure I can count the number of do-overs due to changes in plans. But I agree things could be a lot worse, although that certainly shouldn't be an excuse for avoiding improvement. Oh well, one day when I get this thing in the air maybe I'll lighten up. Or maybe not. :) Mike F. Juno Gift Certificates Give the gift of Internet access this holiday season. http://www.juno.com/give ________________________________________________________________________________
Date: Dec 19, 2004
From: Gary Gower <ggower_99(at)yahoo.com>
Subject: Re: 601 roll-over protection
I remember doing some research in Roll over protection in airplanes, when this was discussed in the list last year. Based in statistics, the inertia and weight of a 601 is so low, that the rudder and structure will be enough to protect the pilot inside the wide cabin, if the speed of the (kind of controled) crash is faster, the plane nose (firewall) and the landing gear will absorb the impact before the plane will roll over, because as mentioned before the inertia and weight is not very much in the Zenith planes (701 and 601). This is only my personal conclusion, based also in watching personaly a C-172 roll over in a landing... The process was so slow that if it was filmed, could be thought that it was in slow montion. the harm to the plane was minimal and the pilot and passenger walked out unharmed, but umbarased in front of the happy crowd, was in a local fly in in a land in the mark contest. Saludos Gary Gower. Just my opinion Saludos Gary Gower Larry McFarland wrote: Subject: Zenith-List: 601 roll-over protection > > Hi, > > I've been lurking on the Zenith and Sonex lists for several month > trying to make a decision to build or not and which aircraft. > Has anyone come up with a rollbar for the 601? Do people think it is > necessary? > > Thanks > Marty > Marty, This item was discussed rather intensely a couple of years ago, yet none of the builders or persons advocating roll bar protection have shown any serious progress. That is, "roll bar ideas" that, beyond calculation, have been tested to prove satisfactory protection. I personally think to consider the number of 601s that may have turned over, if any, should be very small and the risk associated also immeasurably small. Haven't seen any report/picture of a 601 that's gone bottom up with a pilot inside, tho there was an empty one tied down in high winds. If you fly safe, you should be able put this idea way out there on the "to do list". Build what you think suits your need. Both planes are nice product when built right. I just like the space in the 601, visibility, load capacity and especially the Zenith support and builders group best. Larry McFarland - 601hds @ www.macsmachine.com --------------------------------- ________________________________________________________________________________
Date: Dec 20, 2004
Subject: rollover protection
From: Grant Corriveau <grantc(at)ca.inter.net>
> the harm to the plane was minimal and the pilot and passenger walked > out unharmed, This is easier to do in a high wing aircraft. My concern isn't with surviving the rollover so much as wondering how I'll get out afterwards. Espcecially if it happens in an isolated area. I wondered about a rear-sliding canopy mod, but couldn't come up with anything workable -- and after a rollover how much could that be counted on NOT to jam shut anyways... maybe I'll design a big 'red-handled' explosive-bolt jettisonable canopy that I can 'blow' at the first sign of trouble... ;-) ? Life is dangerous! birth causes death... no perfect solutions.., -- Grant Corriveau C-GHTF / HDS / CAM100 ________________________________________________________________________________
From: "Robert Schoenberger" <hrs1(at)frontiernet.net>
Subject: Re: Thought Cordless by now maybe Air if it's quiet
Date: Dec 20, 2004
Thinking out of the box a bit, the loud type compressor doesn't have to be in the work area. I build in the basement and have my compressor in the first floor garage with the hose running through the band joist to the basement. There's a switch in the basement to turn it on. Noise level is quite acceptable. Robert Schoenberger 701 45% ----- Original Message ----- From: "Todd Osborne" <todd(at)toddtown.com> Subject: Re: Zenith-List: Thought Cordless by now maybe Air if it's quiet > > I can't speak for all compressors, but I bought one of the "quiet" ones > too. Yeah, it's quiet, compared to shotgun, but still more than noisy > enough to wake the neighbors if I use it outside. > > Todd Osborne > Internet E-Mail: todd(at)toddtown.com > Web Site: www.toddtown.com > MSN (Windows) Messenger: todd(at)toddtown.com > AOL Instant Messenger: toddosborn(at)aol.com > > > ________________________________________________________________________________
From: VideoFlyer(at)aol.com
Date: Dec 20, 2004
Subject: Re: Thought Cordless by now maybe Air if it's quiet
I've used cordless drills alot. In fact I have several cordless drills of varying sizes. The smallest one works the best...it's the lightest and frankly it doesn't take a lot of power to drill through sheet aluminum. But the batteries never last as long as you'd like. Seems like I'm ready for a new battery before the charger is done with the old one. But I bought a used pneumatic drill at a garage sale. And I have used it ever since. I know, you have to drag an air hose around, but the speed and the compactness make up for it. I vote for pneumatic. And I've used both. Dave ________________________________________________________________________________
From: "Randy Stout" <n282rs(at)earthlink.net>
Subject: VG's on canopy
Date: Dec 20, 2004
Zodiac Flyers Last night I installed VG's on my canopy. Today I went for a short flight to verify the effects. I'm pretty sure I picked up at least 5 MPH, maybe 7 MPH. The wind was blowing hard and that makes it turbulent around here, so it will be difficult to get a better number until things calm down some. I just made them out of aluminum the same way Kelly Meiste made his and spaced them 4 inches apart. They are mounted directly over my head so they don't block my view except to the side. Maybe someone (Kelly, hint) can make a set and install them on their plane to confirm my results. Sure is a cheap way to pick up a few MPH. Didn't someone on the list have some clear plastic VG's. I may have to buy a set. Randy Stout n282rs"at"earthlink.net www.geocities.com/r5t0ut21 40 hours complete! But does the experimentation ever end? ________________________________________________________________________________
Subject: Thought Cordless by now maybe Air if it's quiet
Date: Dec 20, 2004
From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com>
I would agree, the only proviso being that you have an air (I can't spell pnuematic..:)..) you turn the air down a little so that you get a slow start that stops the #40 pilot drill bit wandering. Yes the speed (expecially on the smaller drill bits) makes the air drill a winner. Frank -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of VideoFlyer(at)aol.com Subject: Re: Zenith-List: Thought Cordless by now maybe Air if it's quiet I've used cordless drills alot. In fact I have several cordless drills of varying sizes. The smallest one works the best...it's the lightest and frankly it doesn't take a lot of power to drill through sheet aluminum. But the batteries never last as long as you'd like. Seems like I'm ready for a new battery before the charger is done with the old one. But I bought a used pneumatic drill at a garage sale. And I have used it ever since. I know, you have to drag an air hose around, but the speed and the compactness make up for it. I vote for pneumatic. And I've used both. Dave ________________________________________________________________________________
From: JAPhillipsGA(at)aol.com
Date: Dec 20, 2004
Subject: 601 XL Fuel System
Hello fellow Builders, I want to thank the guys who offered advise on how to replace my fuel valves. I took the advise and returned the English valve and purchased an OFF, Left & Right valve. Cheaper, smaller and less complex. I mounted it to the floor in front of the gasolator and plumbed the lines with 1/4 inch alum line. It went together great. I became inventive on running the remote control to the console. Spruce had nothing so I milled a 1/4 inch universal joint from my Craftsman ratchet set (never used it anyway) to fit the top of the valve control stem. Then I took one of the ZAC steel throttle rod (that I did not use but paid too much for) and welded a socket to it. I madea control face plate mounted to the console face and welded a handle to the end. I also drilled a 1/16 hole through the socket and end of universal joint end so I could secure the rod and remove the console when necessary. Works so well and I am so proud I just had to tell someone. I made a small shield from scrap L angle to protect from heal strikes. What is impressive is that I weighted the ZAC system with bulky brass connectors, valves, rubber hose and clamps compared to the new system and the undated version is almost half as much. Why would ZAC sell us an obsolete, unreliable and heavier system ? Which is not as safe or user friendly? Anyone who is still building wings and fuselage I would strongly recommend you go with all metal fuel lines and single control valve. Ever try to get a rubber hose off a barbed brass fitting while standing on your head without destroying the hose? Anyone who wants to see what I did write me. Update: I finished the last painting Sunday p.m. and will haul to hanger mid week. Almost finished and want to fly. Thanks again for the advise. Bill of Georgia ________________________________________________________________________________
Date: Dec 20, 2004
From: N5SL <nfivesl(at)yahoo.com>
Subject: Re: 601 XL Fuel System
Bill you are just teasing us with that description! Send me some photos and I'll put them on my website. I'm sure David Barth and Mark Townsend would be happy to put them on ch601.org as well. Scott Laughlin N5SL(reserved) www.cooknwithgas.com JAPhillipsGA(at)aol.com wrote: Hello fellow Builders, I want to thank the guys who offered advise on how to replace my fuel valves. I took the advise and returned the English valve and purchased an OFF, Left & Right valve. Cheaper, smaller and less complex. I mounted it to the floor in front of the gasolator and plumbed the lines with 1/4 inch alum line. It went together great. I became inventive on running the remote control to the console. Spruce had nothing so I milled a 1/4 inch universal joint from my Craftsman ratchet set (never used it anyway) to fit the top of the valve control stem. Then I took one of the ZAC steel throttle rod (that I did not use but paid too much for) and welded a socket to it. I madea control face plate mounted to the console face and welded a handle to the end. I also drilled a 1/16 hole through the socket and end of universal joint end so I could secure the rod and remove the console when necessary. Works so well and I am so proud I just had to tell someone. I made a small shield from scrap L angle to protect from heal strikes. What is impressive is that I weighted the ZAC system with bulky brass connectors, valves, rubber hose and clamps compared to the new system and the undated version is almost half as much. Why would ZAC sell us an obsolete, unreliable and heavier system ? Which is not as safe or user friendly? Anyone who is still building wings and fuselage I would strongly recommend you go with all metal fuel lines and single control valve. Ever try to get a rubber hose off a barbed brass fitting while standing on your head without destroying the hose? Anyone who wants to see what I did write me. Update: I finished the last painting Sunday p.m. and will haul to hanger mid week. Almost finished and want to fly. Thanks again for the advise. Bill of Georgia --------------------------------- ________________________________________________________________________________
From: JAPhillipsGA(at)aol.com
Date: Dec 20, 2004
Subject: Re: Drilling Holes Fun or Profit
Thread Friends, Having just completed my XL I can say a couple things are sure. After drilling the couple million holes you have to do to build a XL you either can or cannot drill straight. If your eyes and judgment are good enough to flare a plane on landing you can drill a hole straight without level bubbles. The thing about drills is that an air drill of even poor quality will drill a cleaner hole than any electric drill. Less moving parts to cause wobble. Not to mention the speed and ease of use. Sure the compressor may make a racket and the hose is a burden, but you need air to blow out the product from the seams anyway and you will also need an angle drill adapter many times. Only the air drill will reach sufficient speed to cleanly cut with the adapter down gear. Course I used the electric drill for some things, but with the volume only the air beast will get you done quickly. What I would recommend to any builder is the Drill Doctor bit sharpener. I wore out one and am working on my second ( first one replaced free of charge from the factory by the way). I would only use a bit about a dozen holes before rechucking a freshly sharpened bit. Made for quick, clean holes. Bill of Georgia ________________________________________________________________________________
From: <PAULROD36(at)msn.com>
Subject: Brake Master Cylinders
Date: Dec 20, 2004
I'm just about at the stage to order a set of master cylinders, and though I'd ask: What are people using, and happy with? I was thinking of Matco's, but looked at the Italian master cylinders from ACS, which look pretty compact. Price differential isn't all that much. I had a good look at the Italian wheel system on Pat Lorie's Czech 601, and was pretty impressed with them. Anybody want to comment? Paul Rodriguez 601XL-Corvair slaaaaaaving on the fuselage ________________________________________________________________________________
From: "Frank Jones" <fjones(at)sympatico.ca>
Subject: VG's on canopy
Date: Dec 20, 2004
>I'm pretty sure I picked up at least 5 MPH, maybe 7 >MPH. Randy, I don't get how VGs on the canopy, or anywhere else for that matter, improve the top end speed. Is it because of flow separation on the trailing end of the canopy without them? Frank Jones C-GYXQ Ottawa ________________________________________________________________________________
Date: Dec 20, 2004
From: N5SL <nfivesl(at)yahoo.com>
Subject: Dumb Question - Inner Tubes, Wheels and Tires.
Fellow Zenith Builders: Can someone educate me on tires, tubes and wheels. I purchased the Grove 5.00 X 5 wheels & brakes and have a Matco 5.00 X 5 nose wheel on order. Why are inner tubes so expensive? Aircraft Spruce shows tubes for 5.00 X 5 tires at $36.00 each for McCreary and $47.30 for Goodyear! My first question is - How do you specify the tire - is the 5.00 X 5 tire correct for all three wheels? Secondly, are there any tubes out there for a reasonable price (under $20 each)? Thanks in advance for the help, Scott Laughlin www.cooknwithgas.com --------------------------------- ________________________________________________________________________________
From: "The Meiste's" <meiste(at)essex1.com>
Subject: Re: VG's on canopy
Date: Dec 20, 2004
> Last night I installed VG's on my canopy. Today I went for a short flight > to verify the effects. I'm pretty sure I picked up at least 5 MPH, maybe 7 > MPH. The wind was blowing hard and that makes it turbulent around here, so > it will be difficult to get a better number until things calm down some. I > just made them out of aluminum the same way Kelly Meiste made his and > spaced them 4 inches apart. They are mounted directly over my head so > they > don't block my view except to the side. Maybe someone (Kelly, hint) can > make a set and install them on their plane to confirm my results. Sure is > a > cheap way to pick up a few MPH. > > Didn't someone on the list have some clear plastic VG's. I may have to buy > a set. > > Randy Stout +++++++++++++++++++++++++++++++++++++++++++++++ Randy, Thanks for the post on your VG experiment, I'm not surprised at your estimated results. The low turtle deck (high canopy) is really a speed killer. I'm sure if the 601 had a similar turtle deck design as the Sonex we would see the 5 MPH increase you claim to have found. I'll be sure to give it a try as it's a cheap & easy way to gain a few MPH. I once attached clear lexan VG's to the windscreen on my Challenger. Easy to do just bend a piece of 1/16" thick lexan 90 deg & attach with some thin double back tape and your in business. Also if Jeff Small is monitoring the list, please chime in with your findings (I believe he's also don't some research in this area with his 601). Kelly Meiste 601 HD (with wing & stab VG's) ________________________________________________________________________________
From: JAPhillipsGA(at)aol.com
Date: Dec 20, 2004
Subject: Re: 601 XL Fuel System
Scott, now I know that no one would believe this, but I don't know how to put pictures on e-mail. I have a digital camera with a little color screen in the back that has a little card that plugs into an adapter on my computer, but I have never used any of them. My wife, brilliant selector of husband and a pretty good cook, can take pictures with it and she has some on our computer, but she doesn't know the process either. Just think, I can assemble a plane from a box of raw aluminum, but I can't do what probably any 7 year old American kid can do. I will try to learn how it's done when my son comes home from university for Christmas and send some photos. Bill of Georgia ________________________________________________________________________________
From: "Kent Brown" <kentbrown(at)verizon.net>
Subject: Feul resistant sealer?
Date: Dec 20, 2004
> -----Original Message----- > From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list- > server(at)matronics.com] On Behalf Of Robert Schoenberger > Sent: Sunday, December 19, 2004 5:35 AM > To: zenith-list(at)matronics.com > Subject: Re: Zenith-List: Feul resistant sealer? > > > > As an alternate leak test, I might suggest a surgical glove fastened tight > around the fill hole and a spare piece of 12" long fuel line on the tank > outlet. Blow into the fuel line until the glove expands. Place a small C > clamp on the hose to seal off that end. If the glove stays up, you're > golden. No muss, no fuss. If it goes down, blow it up again, and spray > some soapy water on the glove seal, the hose and look for leaks. Some > muss, > and a little fuss. I like this better than using gas. Robert > Schoenberger > 701 > Just be aware that if you do this on a warm afternoon, and then later check it on a cool morning, the glove will be deflated. You may be chasing a nonexistent leak! Kent ________________________________________________________________________________
From: "Robert Schoenberger" <hrs1(at)frontiernet.net>
Subject: Re: Feul resistant sealer?
Date: Dec 20, 2004
Kent . . . even more interesting would be to start on a cool morning and observe the results on a warm afternoon! Seriously, you're right. My basement is a constant temp within a couple of degrees. Robert do not archive ----- Original Message ----- From: "Kent Brown" <kentbrown(at)verizon.net> Subject: RE: Zenith-List: Feul resistant sealer? > > >> -----Original Message----- >> From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list- >> server(at)matronics.com] On Behalf Of Robert Schoenberger >> Sent: Sunday, December 19, 2004 5:35 AM >> To: zenith-list(at)matronics.com >> Subject: Re: Zenith-List: Feul resistant sealer? >> >> >> >> As an alternate leak test, I might suggest a surgical glove fastened >> tight >> around the fill hole and a spare piece of 12" long fuel line on the tank >> outlet. Blow into the fuel line until the glove expands. Place a small >> C >> clamp on the hose to seal off that end. If the glove stays up, you're >> golden. No muss, no fuss. If it goes down, blow it up again, and spray >> some soapy water on the glove seal, the hose and look for leaks. Some >> muss, >> and a little fuss. I like this better than using gas. Robert >> Schoenberger >> 701 >> > > Just be aware that if you do this on a warm afternoon, and then later > check > it on a cool morning, the glove will be deflated. You may be chasing a > nonexistent leak! > > Kent > > > ________________________________________________________________________________
From: "Larry Martin" <lrm(at)isp.com>
Subject: Re: Dumb Question - Inner Tubes, Wheels and Tires.
Date: Dec 20, 2004
Go to Tractor Supply, about $8.00. Larry N1345L Oh, to answer your question about why they are so expensive, it's because it has the word "AirCraft" in front of it. ----- Original Message ----- From: "N5SL" <nfivesl(at)yahoo.com> Subject: Zenith-List: Dumb Question - Inner Tubes, Wheels and Tires. > > Fellow Zenith Builders: > > Can someone educate me on tires, tubes and wheels. I purchased the Grove 5.00 X 5 wheels & brakes and have a Matco 5.00 X 5 nose wheel on order. Why are inner tubes so expensive? Aircraft Spruce shows tubes for 5.00 X 5 tires at $36.00 each for McCreary and $47.30 for Goodyear! > > My first question is - How do you specify the tire - is the 5.00 X 5 tire correct for all three wheels? > > Secondly, are there any tubes out there for a reasonable price (under $20 each)? > > Thanks in advance for the help, > > Scott Laughlin > www.cooknwithgas.com > > > --------------------------------- > > ________________________________________________________________________________
Date: Dec 20, 2004
From: ron dewees <rdewees(at)mindspring.com>
Subject: FAA inspection N601TD
Hi builders and Zenair drivers, I got the good news today and the bad news today. I requested that my local MIDO office inspect my Zenair 601 HDS TD and got the tentative inspection date of Jan 10. Apparently so far my paperwork is ok and the inspector quite friendly. He casually mentioned that his office usually doesn't do inspections but he is training a group of new inspectors with his office and will bring a gang with him. Wonder what I am in for? Anybody get caught on something not clear in the checklist? I am generally encouraged and have been impressed with the friendly but professional folks I have talked to at the MIDO. Wish me luck-- I know what my late Christmas peasant will be. Ron DeWees N601TD Jab 3300 ________________________________________________________________________________
From: "Randy Stout" <n282rs(at)earthlink.net>
Subject: VG's on canopy
Date: Dec 20, 2004
Yes. Apparantly, some have done tuft test on the canopy and there is an area that the air flow breaks away from the canopy. Randy Stout n282rs"at"earthlink.net www.geocities.com/r5t0ut21 > [Original Message] > From: Frank Jones <fjones(at)sympatico.ca> > To: > Date: 12/20/04 2:56:51 PM > Subject: RE: Zenith-List: VG's on canopy > > > >I'm pretty sure I picked up at least 5 MPH, maybe 7 > >MPH. > > Randy, > > I don't get how VGs on the canopy, or anywhere else for that matter, > improve the top end speed. Is it because of flow separation on the > trailing end of the canopy without them? > > Frank Jones > C-GYXQ Ottawa > > ________________________________________________________________________________
From: JAPhillipsGA(at)aol.com
Date: Dec 21, 2004
Subject: 601 XL Fuel System Photos
Scott, Frank, & Carlos, and Thread, wellI I took some pics of the beast and have instructions from Frank so if these dammed things go to cycber space hell at least I tied. The fuel valve is made by Allen Aircraft and is a 6S122, Spruce # 05-29520. Here goes, regards, Bill of Georgia ________________________________________________________________________________
From: "Thilo Kind" <thilo.kind(at)gmx.net>
Subject: Re: Etching skins
Date: Dec 21, 2004
Hi Matt, I only used Scotch brite (the red one), cleaned with an organic solvent, apllied zinc chromate and a primer, then a again a little bit Scotch brite, followed by paint. That was 3 years ago - no prblem so far. Happy painting Thilo Kind ----- Original Message ----- From: "Matt & Jo" <archermj(at)swbell.net> Subject: Zenith-List: Etching skins > > Hello all. Want to get some advice. > > I have been using alumaprep, alodine and then zinc oxide primer for all the ribs, spars and internal parts. I finished the rudder and only primed the internal surfaces of the skins where it was contacting the ribs. I buffed the skins with scotch brite before priming. My original plan was to etch and alodine the skins before assembly but decided against it. I was concerned that I might bend the skins during the process. So I just prepared the skins inside and assembled. I am a little concerned about using alumaprep for etching the final assembled part. With all the rivets it may be tough to rinse it thoroughly. I figuring with the rudder I can always prepare with scotch brite. But want to get some advice before I skin the stab. > > My question is, what is the best way to prepare the external skins. Before assembly, after, alumaprep, scotch bite, does two part epoxy primer requite etching ??? > > Cheers. > > Matt > 601 XL > rudder done, working on the stab > > ________________________________________________________________________________
From: "cgalley" <cgalley(at)qcbc.org>
Subject: Re: FAA inspection N601TD
Date: Dec 21, 2004
The more eyeballs the better. You really are fortunate unless they are going to nit pick your paper work. Remember, just one inspector by him self can cause pain. You might find that the many inspectors could tend to reach a good consensus rather than a one wrong answer. Cy Galley EAA Safety Programs Editor Always looking for ideas and articles for EAA Sport Pilot ----- Original Message ----- From: "ron dewees" <rdewees(at)mindspring.com> Subject: Zenith-List: FAA inspection N601TD > > Hi builders and Zenair drivers, > I got the good news today and the bad news today. I requested that my > local MIDO office inspect my Zenair 601 HDS TD and got the tentative > inspection date of Jan 10. Apparently so far my paperwork is ok and the > inspector quite friendly. He casually mentioned that his office usually > doesn't do inspections but he is training a group of new inspectors with > his office and will bring a gang with him. Wonder what I am in for? > Anybody get caught on something not clear in the checklist? I am > generally encouraged and have been impressed with the friendly but > professional folks I have talked to at the MIDO. > Wish me luck-- I know what my late Christmas peasant will be. > > Ron DeWees > N601TD Jab 3300 > > ________________________________________________________________________________
Date: Dec 21, 2004
From: Michel Therrien <mtherr(at)yahoo.com>
Subject: Re: FAA inspection N601TD
Ron, I don't know how it is in the US, but my experience in Canada says "don't bring your headset on the inspection day... you'll not need them". I passed the pre-cover inspection in two stages without a single snag... and despite my will to have a perfect plane for the inspection, I had a list of 16 snags at the final inspection. It took a couple of weeks to correct them all. So... this being said, relax be prepared for a few corrections. The corrections I had to do were: . safety wire at various places (distributor cap, gascolator...) . capacity label for the baggage compartment . firewall seals around the push rods (I had to make leather boots) . verify battery tray design (checked with C. Heintz) . verify propellor attachment (checked with Warp Drive) . .... Michel --- ron dewees wrote: > > > Hi builders and Zenair drivers, > I got the good news today and the bad news today. I > requested that my > local MIDO office inspect my Zenair 601 HDS TD and > got the tentative > inspection date of Jan 10. Apparently so far my > paperwork is ok and the > inspector quite friendly. He casually mentioned > that his office usually > doesn't do inspections but he is training a group of > new inspectors with > his office and will bring a gang with him. Wonder > what I am in for? > Anybody get caught on something not clear in the > checklist? I am > generally encouraged and have been impressed with > the friendly but > professional folks I have talked to at the MIDO. > Wish me luck-- I know what my late Christmas > peasant will be. > > Ron DeWees > N601TD Jab 3300 > > > > Contributions > any other > Forums. > > http://www.matronics.com/subscription > http://www.matronics.com/FAQ/Zenith-List.htm > http://www.matronics.com/archives > http://www.matronics.com/photoshare > http://www.matronics.com/emaillists > > > > > > ===== ---------------------------- Michel Therrien CH601-HD, C-GZGQ http://mthobby.pcperfect.com/ch601 http://www.zenithair.com/bldrlist/profiles/mthobby http://pages.infinit.net/mthobby __________________________________ http://my.yahoo.com ________________________________________________________________________________
From: "Jeff Small" <zodiacjeff(at)msn.com>
Subject: Re: FAA inspection N601TD
Date: Dec 21, 2004
Ron, Many eyes will be good unless the head honcho wants to shove his authority around. Make sure your gascolator is safetied, no loose runs of wires unsupported anywhere, and that the green, yellow, red, segments on the airspeed indicator are applied. Make sure your green goes below 50 mph just a bit - you DO want to be a Light Sport Aircraft - remember?!?!?!? You'll be fine. Best of Holidays...jeff He casually mentioned that his office usually doesn't do inspections but he is training a group of new inspectors with his office and will bring a gang with him. Wonder what I am in for? Anybody get caught on something not clear in the checklist? I am generally encouraged and have been impressed with the friendly but professional folks I have talked to at the MIDO. ________________________________________________________________________________
From: JAPhillipsGA(at)aol.com
Date: Dec 21, 2004
Subject: Re: 601 XL Fuel System Photos
Carlos, I did not know the thread removed the photos. I sent them to Scott and he received them. I will try to send them directly to you this evening. Is there a faster way to get them attached ? It took 57 minutes run time to send them last night. Regards, Bill of Georgia ________________________________________________________________________________
From: "royt.or(at)netzero.com" <royt.or(at)netzero.com>
Date: Dec 21, 2004
Subject: 601HDS main gear failure; possibly defective part
Or how to close a runway at a Tower controlled airport with a Jet on 3 mile final! Thursday evening, 12/16/04, after making a normal approach to landing, when I applied the brakes in my CH601HDS w/tricycle gear, the left main gear failed. The plane has 318 hours total time and has made 403 landings. (No one was hurt and there is comparatively little damage to the plane. None of the wings, fuselage, propeller etc touched the ground. There is a 2-3 inch hole in the bottom wing skin behind the main gear box). The left entry step was damaged. The left wing root fairing was crunched while moving the plane off the active runway.) The HD&HDS main gear legs are 2in steel tubes that have a square steel plate welded to the bottom with a butt joint. Same design as the nose gear in all 601s and I believe all 701s. The square steel plate that the wheel fork bolts to failed around the weld. The weld itself held and is attached to the landing gear tube still. Several mechanical engineers have looked at the failed parts and believe the weld was not properly heat treated and or stress relieved. I'm not ready to post pictures, but if you are keenely interested send me a private message and I'll send a copy with the understanding they will not be forwarded or posted. I met with the FAA who said there did not appear to be a problem with my piloting. I talked to the NTSB who classified this as an incident. The FAA person said it would not be classified as an accident, but did not use the word incident. I've sent an email to Zenith with several questions. Happy Holidays and Best Regards, Roy N601RT ________________________________________________________________________________
Date: Dec 21, 2004
From: N5SL <nfivesl(at)yahoo.com>
Subject: Re: 601 XL Fuel System Photos
Bill and Carlos: Let me put them on my website so everybody can look at them. I'll put them at : http://www.cooknwithgas.com/GeorgiaBill.html It should be working in 10 or 15 minutes. Scott. JAPhillipsGA(at)aol.com wrote: Carlos, I did not know the thread removed the photos. I sent them to Scott and he received them. I will try to send them directly to you this evening. Is there a faster way to get them attached ? It took 57 minutes run time to send them last night. Regards, Bill of Georgia --------------------------------- ________________________________________________________________________________
From: "Frank Jones" <fjones(at)sympatico.ca>
Subject: VG's on canopy
Date: Dec 21, 2004
I'd like to try the same thing out on mine and I'll report back any speed improvement. Can you tell me where you placed them on the canopy? Do you have a picture? Info I have from Kelly's wing VGs is to place the centers of the pairs 7.35" apart with each pair at 38 degrees to each other and 2.45" apart at the leading edge. Would they be best placed at the position on the canopy that is tangent to the longerons? Btw I just bent a VG made of 1/16" lexan in the oven and it looks good. Double sided clear tape to attach would make them fairly invisible. Frank Jones ________________________________________________________________________________
From: "Larry McFarland" <larrymc(at)qconline.com>
Subject: Re: 601HDS main gear failure; possibly defective part
Date: Dec 21, 2004
Subject: Zenith-List: 601HDS main gear failure; possibly defective part > > The square steel plate that the wheel fork bolts to failed around the weld. The weld itself held and is attached to the landing gear tube still. Several mechanical engineers have looked at the failed parts and believe the weld was not properly heat treated and or stress relieved. I'm not ready to post pictures, but if you are keenely interested send me a private message and I'll send a copy with the understanding they will not be forwarded or posted. > Roy > N601RT Roy, Very sorry to hear of your difficulty with the landing gear. This is the first time I've heard of one of these breaking. I used to be responsible for Army weld process and equipment, so from this experience, I can offer a best estimate of how to look at this. If the plate totally separated from the weld with the weld still attached to the gear, I'd say that the weld was a cold-weld with less than adequate penetration. If the weld still attached to the tube, has a ring of plate attached to it, one could presume that the weld was cooled too rapidly and stresses on the perimeter of the weld fractured the plate because the plate became brittle and the tube had shrinkage. Stress relieving a weld that is done wrong will not often correct the problem of imbrittlement, only lessen the odds of fracture due to shrinkage. I'd guess at the very least that Zenith owes you a new gear leg. Pleased to hear you're O.K. and the airplane isn't worse off. Larry McFarland - 601HDS ________________________________________________________________________________
From: "royt.or(at)netzero.com" <royt.or(at)netzero.com>
Date: Dec 21, 2004
Subject: Re: 601HDS main gear failure; possibly defective part
Carlos, Yes my plane was built from a kit with the part that failed coming from Zenith in May of 1997. Regards, Roy ________________________________________________________________________________
From: "The Meiste's" <meiste(at)essex1.com>
Subject: Re: VG's on canopy
Date: Dec 21, 2004
Can you tell me where you placed them on the canopy? > Info I have from Kelly's wing VGs is to place the centers of the pairs > 7.35" apart with each pair at 38 degrees to each other and 2.45" apart > at the leading edge. Would they be best placed at the position on the > canopy that is tangent to the longerons? +++++++++++++++++++++++++++++++++++++++++++ Frank, I'm guessing the VG's on the canopy would need to be smaller and closer together than the wing VG's (but keep the same 38 deg ang) . When I begin my testing (probably next spring) I will start at the highest point on the canopy arch, and with each test move the VG's back in 2 inch increments. I'd probably just try using masking tape to hold the VG's on until your were happy with the location (as the double back tape would be a pain to remove from your canopy). For my testing I'd try tapping on some tuff's of yarn on the rear of the canopy & turtle deck just behind the canopy. Then go flying with a mirror to check out how the tuff's are reacting to the VG's. Keep moving the VG's until the tuff's of yarn all point towards your tail. You'll probably never get that lucky but move them around until you get it as good as possible. Good luck, Kelly Meiste 601 HD ________________________________________________________________________________
From: "Bob Miller" <drmiller(at)cvillepsychology.net>
Subject: microsoft flight simulator
Date: Dec 21, 2004
Has anyone used the Zodiac module for FS2002? Somebody (from this list, I believe) said they used it to prepare for their first flight and it was a big help. Unfortunately, I cannot get an airspeed indicator to show up on the panel of either the HD or HDS obtained from the Zenith website. Any tips? Bob ________________________________________________________________________________
From: "Jon Croke" <jon(at)joncroke.com>
Subject: Parts for Sale 601HD
Date: Dec 21, 2004
Merry Xmas to all... I purchased a complete firewall forward (incl 912) from a gentleman who removed it from his 601HD for another engine project. I kept the 912 (for my 701 rebuild) and now have the following components for sale that I cannot use on my project: Engine mount for Rotax 912 $225 Oil cooler for same $75 Muffler kit $250 I have pictures for all of these at http://kolbpilot.com/joncroke/for_sale Postage is inlcuded with these prices. And in all fairness when dealing with used stuff, if, after purchasing these items from me, after you receive them, you can examine them and then send them back the next day if they do not meet your expectations. (You and I lose postage, only). First come, first served! These should make great last minute Xmas gifts for yourself. (ho ho ho) Jon ________________________________________________________________________________
Date: Dec 21, 2004
From: Michel Therrien <mtherr(at)yahoo.com>
Subject: Now part of the community of pilots!
Hi group! Some of you may remember I started flying lesson on October 5th after I obtained the Airworthiness certificate and had my test pilot check my instructor for a few hours. Well. I got the flight school boss to sign the back of my student license today authorizing me to be on my own (PPL license). He is sending the paperwork so I will get the permanent license soon. I started as I said on Oct 5th, had first solo on Oct 26, passed in-flight examination on November 22 (after 43 hours) and theory exam just yesterday! I now have 48.2 hours on the plane (flight time) and the aircraft has 73.7 hours of air time. I know most people have their first solo as their prominent souvenir. For me, it is definitively the solo cross-country flight (I did a different circuit from the one I've done with the instructor). I like my CH601-HD, it is fun and easy to fly and handles very well in crosswinds. Michel :) ===== ---------------------------- Michel Therrien CH601-HD, C-GZGQ http://mthobby.pcperfect.com/ch601 http://www.zenithair.com/bldrlist/profiles/mthobby http://pages.infinit.net/mthobby __________________________________ http://info.mail.yahoo.com/mail_250 ________________________________________________________________________________
From: "Larry McFarland" <larrymc(at)qconline.com>
Subject: Re: Now part of the community of pilots!
Date: Dec 21, 2004
Congratulations Michel, You've accomplished a great deal since building your 601. It takes a lot of personal energy to make it all happen at once. In the process, you shared your knowlege with all of us and we appreciate that. Fly safe, and again, congratulatons, Larry McFarland 601HDS ----- Original Message ----- From: "Michel Therrien" <mtherr(at)yahoo.com> Subject: Zenith-List: Now part of the community of pilots! > > Hi group! > > Some of you may remember I started flying lesson on > October 5th after I obtained the Airworthiness > certificate and had my test pilot check my instructor > for a few hours. > > Well. I got the flight school boss to sign the back of > my student license today authorizing me to be on my > own (PPL license). He is sending the paperwork so I > will get the permanent license soon. > > I started as I said on Oct 5th, had first solo on Oct > 26, passed in-flight examination on November 22 (after > 43 hours) and theory exam just yesterday! I now have > 48.2 hours on the plane (flight time) and the aircraft > has 73.7 hours of air time. > > I know most people have their first solo as their > prominent souvenir. For me, it is definitively the > solo cross-country flight (I did a different circuit > from the one I've done with the instructor). > > I like my CH601-HD, it is fun and easy to fly and > handles very well in crosswinds. > > Michel :) ________________________________________________________________________________
Date: Dec 22, 2004
From: alex trent <atrent7(at)cogeco.ca>
Subject: Re: Zenith-List Digest: 23 Msgs - 12/21/04
/ I would be very interested in a photo of your gear leg. I too have closed a runway with a collapsed gear on my taildragger. The ignomous ground loop. It really wasn't that bad if the gear had not collapsed. I am in the process of repairing and plan on replacing the complete leg. Your story of the failure at the weld has me concerned. My weld held ok but the plate was badly bent along with the fork./ alex atrent7(at)cogeco.ca >From: "royt.or(at)netzero.com" <royt.or(at)netzero.com> >Subject: Zenith-List: 601HDS main gear failure; possibly defective part > > >Or how to close a runway at a Tower controlled airport with a Jet on 3 mile final! > >Thursday evening, 12/16/04, after making a normal approach to landing, when I applied >the brakes in my CH601HDS w/tricycle gear, the left main gear failed. The >plane has 318 hours total time and has made 403 landings. > >(No one was hurt and there is comparatively little damage to the plane. None of >the wings, fuselage, propeller etc touched the ground. There is a 2-3 inch hole >in the bottom wing skin behind the main gear box). The left entry step was >damaged. The left wing root fairing was crunched while moving the plane off the >active runway.) > >The HD&HDS main gear legs are 2in steel tubes that have a square steel plate welded >to the bottom with a butt joint. Same design as the nose gear in all 601s >and I believe all 701s. The square steel plate that the wheel fork bolts to failed >around the weld. The weld itself held and is attached to the landing gear >tube still. Several mechanical engineers have looked at the failed parts and >believe the weld was not properly heat treated and or stress relieved. I'm not >ready to post pictures, but if you are keenely interested send me a private >message and I'll send a copy with the understanding they will not be forwarded >or posted. > >I met with the FAA who said there did not appear to be a problem with my piloting. >I talked to the NTSB who classified this as an incident. The FAA person said >it would not be classified as an accident, but did not use the word incident. > > >I've sent an email to Zenith with several questions. >Happy Holidays and Best Regards, > >Roy >N601RT > > > > ________________________________________________________________________________
From: "John Fulp" <jrfulp(at)ncia.net>
Subject: Redesigned 701
Date: Dec 22, 2004
I copied this info from the www.sportplanes.com website. Has anyone heard when the new model will be available? I have the rudder/horizontal tail complete and would like to have a higher gross weight plane. John STOL CH 701 aircraft is being redesigned to meet the sLSA and eLSA standards. It was developed as an "off-airport" short take-off and landing kit aircraft to fulfill the demanding requirements of both sport pilots and first-time builders. First introduced in 1986. A new model is being developed for the sLSA and eLSA category. It will have higher gross weight. ________________________________________________________________________________
Date: Dec 22, 2004
Subject: gear leg failure
From: Grant Corriveau <grantc(at)ca.inter.net>
> Yes my plane was built from a kit with the part that failed coming from Zenith > in May of 1997. I know of one other similar failure that occurred locally. Are there any others 'out there'? Maybe there's a group of bad welds all produced around the same time by the same employee of Zenair? -- Grant Corriveau C-GHTF / HDS / CAM100 ________________________________________________________________________________
Date: Dec 22, 2004
From: Jim and Lucy <jpollard(at)ciaccess.com>
Subject: Re: FAA inspection N601TD
>The corrections I had to do were: >. safety wire at various places (distributor cap, >gascolator...) Hi Michel How did you safety wire the distrubutor cap? Jim Pollard Merlin Ont. ________________________________________________________________________________
Date: Dec 22, 2004
From: ron dewees <rdewees(at)mindspring.com>
Subject: Re: FAA inspection N601TD
Hi listers, Thanks so much for the encouragement and ideas for the inspection. I thought I was almost ready for the FAA, but will check it over again and incorporate your suggestions. I'm sure not Santa Claus, but I am checking my list twice or more now. Ron N601TD Jim and Lucy wrote: > > > >>The corrections I had to do were: >>. safety wire at various places (distributor cap, >>gascolator...) >> >> > > >Hi Michel > >How did you safety wire the distrubutor cap? > > >Jim Pollard >Merlin Ont. > > ________________________________________________________________________________
Date: Dec 22, 2004
From: N5SL <nfivesl(at)yahoo.com>
Subject: Re: gear leg failure
Scott Laughlin here - I'd like to provide some input on this subject. I did something different from the plans that I hope is an improvement. I'm talking about just the nose-gear since I'm using the 601XL aluminum main gear. I used a thicker material for the plate and drilled a 2" hole in the middle to insert the 2" pipe. It was a tight fit. Then I welded it on the bottom and on the top. Here's a photo before welding: http://www.cooknwithgas.com/12_12_04_flange.JPG Here's a photo after gas-welding the bottom: http://www.cooknwithgas.com/12_12_04_flange2.JPG I suspect gas-welding takes care of the worries of improper stress-relieving and the weight of the thicker material is offset by the loss of material from the hole. Comments, questions, concerns? Scott Laughlin http://www.cooknwithgas.com/ Grant Corriveau wrote: > Yes my plane was built from a kit with the part that failed coming from Zenith > in May of 1997. I know of one other similar failure that occurred locally. --------------------------------- ________________________________________________________________________________
From: "Larry McFarland" <larrymc(at)qconline.com>
Subject: Re: gear leg failure
Date: Dec 22, 2004
Scott, Heavier thickness does add strength to the remaining material, but the hole in the plate permits flexure more readily on any one side, where without a hole, the stresses were shared across the entire diameter of the weld. The center material reinforces rigidity of the whole weld, where any point on the rim with the hole can bend more readily and flex until the weld gives way. If you have any problems with the gear, it will probably fail on only one side and bend about the rest. Welds on two sides can also concentrate too much heat on an area and cause stress-cracking if the heat isn't really controlled to acheive a nearly annealed condition. I'd have only added a small 1/8" drain hole and kept the weld down to one good fillet-weld, tube to plate. This is just a note of caution where I think the original designer had it right the first time. Best regards, respectfully, Larry McFarland ----- Original Message ----- From: "N5SL" <nfivesl(at)yahoo.com> Subject: Re: Zenith-List: gear leg failure > > Scott Laughlin here - I'd like to provide some input on this subject. I > did something different from the plans that I hope is an improvement. I'm > talking about just the nose-gear since I'm using the 601XL aluminum main > gear. > > I used a thicker material for the plate and drilled a 2" hole in the > middle to insert the 2" pipe. It was a tight fit. Then I welded it on the > bottom and on the top. Here's a photo before welding: > > http://www.cooknwithgas.com/12_12_04_flange.JPG > > Here's a photo after gas-welding the bottom: > > http://www.cooknwithgas.com/12_12_04_flange2.JPG > > I suspect gas-welding takes care of the worries of improper > stress-relieving and the weight of the thicker material is offset by the > loss of material from the hole. > > Comments, questions, concerns? > > Scott Laughlin > http://www.cooknwithgas.com/ ________________________________________________________________________________
Date: Dec 22, 2004
Subject: Rotax 912 vs 912S for the CH701
From: Jeffrey A Beachy <beachyjeff(at)juno.com>
I will be building a 701 next year. I would appreciate some input on the 912 vs the 912S for my plane. Details: I weigh 170 lbs. My family (except for a 230 lb brother who will fly in this plane) is all my weight or lighter. I do not foresee ever using floats. I will fly off of a grass strip, plenty of length with no obstructions. Much of my flying will be in my local area (flat farmland) with some occasional trips to airports within 200 miles or so. Cost between the 912 and 912S is not a factor. My motivating factor in considering the 912S is a higher cruise speed for when I fly around Ohio. I have also read here on list of the 100 hp 912S being "too much engine" for the 701. Your thoughts would be appreciated. I would especially appreciate any input from those of you who have flown the 701 with both engines and can directly compare between them. Thank-you to all. Jeff Beachy ________________________________________________________________________________
Date: Dec 22, 2004
From: Michel Therrien <mtherr(at)yahoo.com>
Subject: Re: FAA inspection N601TD
There are two clips on each side to hold the cap. I simply had a wire around the cap also catching the two clips. The wire prevents the clips from opening. If you want my opinion, this is useless as I don't see how the clips would open in the first place.... but the inspector insisted on that. One benefit I see is that with one quick look, you see that all is OK. I also had to secure the timing adjustment bolt on the distributor. Michel --- Jim and Lucy wrote: > > > >The corrections I had to do were: > >. safety wire at various places (distributor cap, > >gascolator...) > > > Hi Michel > > How did you safety wire the distrubutor cap? > > > Jim Pollard ===== ---------------------------- Michel Therrien CH601-HD, C-GZGQ http://mthobby.pcperfect.com/ch601 http://www.zenithair.com/bldrlist/profiles/mthobby http://pages.infinit.net/mthobby __________________________________ http://info.mail.yahoo.com/mail_250 ________________________________________________________________________________
Date: Dec 22, 2004
From: N5SL <nfivesl(at)yahoo.com>
Subject: Re: gear leg failure
Larry: Thanks for the reply. I was hoping you would give me some advise here. I found that it's easier to get a good weld on the bottom where the pipe goes through the hole. Gas-welding a piece of pipe to a plate has been a challenge to me for some reason and it's hard for me to tell if I'm getting good penetration on the top. Since my wheel fork is 3/8" thick, with six bolts, I don't think the little plate will have much of a chance to bend just one side, but time will tell. I plan to do a lot of taxi-testing so the wheel configuration will get a pretty good workout before it ever leaves the ground. I'll be able to inspect it since the fairings won't be installed until the very last thing. Thanks as always for your input. Scott Laughlin Larry McFarland wrote: Scott, Heavier thickness does add strength to the remaining material, but the hole in the plate permits flexure more readily on any one side, where without a hole, the stresses were shared across the entire diameter of the weld. The center material reinforces rigidity of the whole weld, where any point on the rim with the hole can bend more readily and flex until the weld gives way. If you have any problems with the gear, it will probably fail on only one side and bend about the rest. Welds on two sides can also concentrate too much heat on an area and cause stress-cracking if the heat isn't really controlled to acheive a nearly annealed condition. I'd have only added a small 1/8" drain hole and kept the weld down to one good fillet-weld, tube to plate. This is just a note of caution where I think the original designer had it right the first time. Best regards, respectfully, Larry McFarland ----- Original Message ----- From: "N5SL" Subject: Re: Zenith-List: gear leg failure > > Scott Laughlin here - I'd like to provide some input on this subject. I > did something different from the plans that I hope is an improvement. I'm > talking about just the nose-gear since I'm using the 601XL aluminum main > gear. > > I used a thicker material for the plate and drilled a 2" hole in the > middle to insert the 2" pipe. It was a tight fit. Then I welded it on the > bottom and on the top. Here's a photo before welding: > > http://www.cooknwithgas.com/12_12_04_flange.JPG > > Here's a photo after gas-welding the bottom: > > http://www.cooknwithgas.com/12_12_04_flange2.JPG > > I suspect gas-welding takes care of the worries of improper > stress-relieving and the weight of the thicker material is offset by the > loss of material from the hole. > > Comments, questions, concerns? > > Scott Laughlin > http://www.cooknwithgas.com/ --------------------------------- ________________________________________________________________________________
Date: Dec 22, 2004
From: Brandon Tucker <btucke73(at)yahoo.com>
Subject: TD Gear
Gus, Do you have any additional information about the exact height and width of the new TD gear? I bent my HDS gear to the same dimentions as the XL gear, but I plan to mount it externally, so it might work out O.K. I still have not drilled for the axles, so a small amount of adjustment can still be made. Also, for anyone with an HDS TD model, where do the axles end up longitudinally, 90 deg from the lower longeron? They look to be pretty much lined up with the leading edge of the wing, but I would like to be slightly more precise than "Look to be" from a picture.:) Respectfully, Brandon Tucker HDS Wings, tail done Fuselage mostly clecoed __________________________________ http://my.yahoo.com ________________________________________________________________________________
Date: Dec 22, 2004
From: Mike Fothergill <mfothergill(at)sympatico.ca>
Subject: Re: TD Gear
Hi Brandon; The axle does line up with the leading edge. You will find that that is usual for most TD's. Regards Mike UHS Spinners Brandon Tucker wrote: > > Gus, > > Do you have any additional information about the > exact height and width of the new TD gear? I bent my > HDS gear to the same dimentions as the XL gear, but I > plan to mount it externally, so it might work out O.K. > I still have not drilled for the axles, so a small > amount of adjustment can still be made. > > Also, for anyone with an HDS TD model, where do > the axles end up longitudinally, 90 deg from the lower > longeron? They look to be pretty much lined up with > the leading edge of the wing, but I would like to be > slightly more precise than "Look to be" from a > picture.:) > > Respectfully, > > Brandon Tucker > HDS Wings, tail done > Fuselage mostly clecoed > > > > __________________________________ > http://my.yahoo.com > > > > > > > ________________________________________________________________________________
From: "Tommy Walker" <twalker(at)cableone.net>
Subject: 701 - Attaching O.B. Hinge Plate to Rib - Stabilizer Question
Date: Dec 22, 2004
Listers, We are getting ready to skin the stabilizer on our 701. Should there be a reinforcing 'L' behind the 7H1-1 outboard rib to strengthen this area. The Hinge is 7H3-1 O.B. Hinge Plate, and the drawing reference is 7-H-3. I've looked but can't find a reference but since I'm new at this, I may be missing the obvious. Thanks, Tommy Walker ________________________________________________________________________________
Date: Dec 22, 2004
From: ron dewees <rdewees(at)mindspring.com>
Subject: Re: TD Gear
Mike Fothergill wrote: > >Hi Brandon; >The axle does line up with the leading edge. You will find that that is >usual for most TD's. >Regards >Mike >UHS Spinners > > Hi Mike, My TD main gear precedes the leading edge by about 1/2 inch. You have to make sure to elevate the tail to parallel to the ground to get an accurate measurement. A plumbob is helpful. Also you can check the lateral alignment of the axles by looking thru the hollow axles to the opposite axle on the other wing. It's like looking thru a telescopic sight. If the opposite axle is centered, the alignment is totally perpendicular to the C/L of the fusalage. There is argument back and forth about toe in or out, but at least be sure you know where neutral is before you mess with it (IMHO) Ron N601TD ________________________________________________________________________________
Date: Dec 22, 2004
From: Mike Fothergill <mfothergill(at)sympatico.ca>
Subject: Re: TD Gear
Hi; I use the thru the axle sighting to get the gear parallel too. It works for me. I don't think .5 inches will make much difference. The effect of load/CG changes will make for greater change. Mike UHS Spinners ron dewees wrote: > > Mike Fothergill wrote: > > >> >>Hi Brandon; >>The axle does line up with the leading edge. You will find that that is >>usual for most TD's. >>Regards >>Mike >>UHS Spinners >> >> > > Hi Mike, > My TD main gear precedes the leading edge by about 1/2 inch. You have > to make sure to elevate the tail to parallel to the ground to get an > accurate measurement. A plumbob is helpful. Also you can check the > lateral alignment of the axles by looking thru the hollow axles to the > opposite axle on the other wing. It's like looking thru a telescopic > sight. If the opposite axle is centered, the alignment is totally > perpendicular to the C/L of the fusalage. There is argument back and > forth about toe in or out, but at least be sure you know where neutral > is before you mess with it (IMHO) > > Ron > N601TD > > > > > > > ________________________________________________________________________________
Date: Dec 22, 2004
From: Thomas Butler <tabranch(at)yahoo.com>
Subject: CH801 for sale
My partner decided to hang up his wings so our recently completed CH801 is going to be sold unless I find a new partner close by. We have 60 hours on the plane and Superior XP360. It is all electric and is really a STOL airplane. Tom Butler N801TB Payson, AZ ________________________________________________________________________________
From: "Paul Hartl" <paulhartl@cox-internet.com>
Date: Dec 22, 2004
Subject: Re: Fligh Sim Zodiacs
Hi Bob, and others who would like to use Flight Simulator Zodiacs The Zodiacs I made for Zenith at their website are a bit dated, and somehow I forgot the Airspeed Indicator in that package long ago. But I have re-made them (several times), and you can find my complete and much improved Zodiac line-up for FS2002 and FS2004 at my website: http://www.cox-internet.com/paulhartl Merry Christmas, all! Paul > > From: "Bob Miller" <drmiller(at)cvillepsychology.net> > Subject: Zenith-List: microsoft flight simulator > > > > Has anyone used the Zodiac module for FS2002? > Somebody (from this list, I believe) said they used it to prepare for > their first flight and it was a big help. Unfortunately, I cannot get > an airspeed indicator to show up on the panel of either the HD or HDS > obtained from the Zenith website. Any tips? Bob > Paul Hartl, 601HDS, Jabiru 3300, finishing stages Flight Simulator 2002/4 Zodiac Website: http://www.cox-internet.com/paulhartl Sun Valley, Idaho 83340 208-788-9147 ________________________________________________________________________________
From: RURUNY(at)aol.com
Date: Dec 22, 2004
Subject: Re: 701 Engine Choice....
Jeff, This is a good time to bring this up as I am ordering my 912 or 912s this week. I have always planned on getting a 912s from the start of the project. I planned on putting the plane on floats at a later date thus the "s". After much investment in getting this project where it is, I feel the float investment slipping a couple of years or more. Will I be happy flying with the 912s for this amount of time wishing I had gotten the 912 ? Has anyone with either of these engines have any regrets that they should have gotten the other one. I purchased the 912s firewall fwd package with my kit. I talked to Seb at Zenith today and he said going to the 912 is not a problem with any of the provided components, even the prop. I am not looking for speed here either. Thanks for any input. Brian Long Island,NY ________________________________________________________________________________
From: "Jason Ready" <jready(at)efni.com>
Subject: Re: CH801 for sale
Date: Dec 22, 2004
What is the asking price? And do you have any pics to see? Jason (someday I will have my plane to put near the fishing cabin) "Are you still wasting your time with spam?... There is a solution!" Protected by GIANT Company's Spam Inspector The most powerful anti-spam software available. http://mail.spaminspector.com ________________________________________________________________________________
Date: Dec 22, 2004
From: Ken Szewc <szewc(at)direcway.com>
Subject: Re: 701 Engine Choice....
Brian, I have the 912S on mine and have 72 hours on the airplane. I do not regret having the extra power. Of course I live in southern Oregon where there are mountains and the temperatures can get up to 100 degrees or more in the summer. I have heard/read that some people think the 912S is too much for the airplane, but I disagree, I think it is perfect. It's better to have enough power at 5000' on a 90 degree day than not enough and have to wait until morning. Of course that is usually the formula for a bumpy ride also : ) Ken Szewc N701SZ 72 hours (finally getting around to painting this week) Floats are patiently waiting to be built. Jeff, This is a good time to bring this up as I am ordering my 912 or 912s this week. I have always planned on getting a 912s from the start of the project. I planned on putting the plane on floats at a later date thus the "s". After much investment in getting this project where it is, I feel the float investment slipping a couple of years or more. Will I be happy flying with the 912s for this amount of time wishing I had gotten the 912 ? Has anyone with either of these engines have any regrets that they should have gotten the other one. I purchased the 912s firewall fwd package with my kit. I talked to Seb at Zenith today and he said going to the 912 is not a problem with any of the provided components, even the prop. I am not looking for speed here either. Thanks for any input. Brian Long Island,NY ________________________________________________________________________________
From: JAPhillipsGA(at)aol.com
Date: Dec 22, 2004
Subject: Re: 601 XL Fuel System Photos
________________________________________________________________________________
From: JAPhillipsGA(at)aol.com
Date: Dec 22, 2004
Subject: Re: 601 XL Fuel System Photos
Frank, Sorry took a while to respond I was buffing out the paint last night till one and just came in tonight. I have two wing tanks; gravity feed to the fuel valve, then to the gasolator, then to the electric fuel pump mounted on the floor just forward of the rudder doubler bar. Then through the firewall to inline filter, then to mech fuel pump, then the carb. Jabiru says to mount electric pump inside as to is not to get more than 140 degrees. Everything up to the electric pump is inches below the fuel tank exit nipple so gravity should do it's magic. Remember the wings are not level, they go up out board and the in board exit nipple is almost a foot up wing, four wing ribs worth ? No plans for inverted flight anyway. Merry Christmas to you and yours, Bill of Georgia ________________________________________________________________________________
From: RURUNY(at)aol.com
Date: Dec 22, 2004
Subject: Re: 701 - Attaching O.B. Hinge Plate to Rib - Stabilizer
Question Tommy, I looked at my stabilizer and I riveted the hinge plate directly to the end rib and there is no reinforcing L on the inside. I looked over my plans 4th edition, they do not specify any L angle in that location. Look on builder pages and look at updates of plans. There is a new revision plans. There is a document with updates included in the 5th edition 4th revision dated Nov 23 2004 and there is some updates for the horizontal stabilizer and elevator. Some of those updates might come in handy while you're skinning it. Brian >Should there be a reinforcing 'L' behind the 7H1-1 outboard rib to strengthen this area. ________________________________________________________________________________
From: "Robert C. Owens" <bobowens(at)avlaw.com>
Subject: Update to 701 plans
Date: Dec 23, 2004
I read where there is a new revision to the 701 drawings, a 11/23/04 4th revision to the 5th edition of the 701 plans. Is that true and how can I get it? I also read that this revision or a new revision is in the works to increase the GW for the new LSA rule. Is this true? Bob Robert C. Owens Board Certified in Aviation Law www.avlaw.com Available 24/7 at: AvLaw 6630 SW 50th Terrace Miami, Florida 33155 Tel: (305) 669-9263 Fax: (305) 662-7151 Cell: (305) 586-3721 Email: bobowens(at)avlaw.com ________________________________________________________________________________
From: "cgalley" <cgalley(at)qcbc.org>
Subject: Re: Update to 701 plans
Date: Dec 23, 2004
Why is every looking for a increase in Gross weight to meet LSA? As long as the gross weight is BELOW 1320 you are o.k. in that department. Cy Galley EAA Safety Programs Editor Always looking for ideas and articles for EAA Sport Pilot ----- Original Message ----- From: "Robert C. Owens" <bobowens(at)avlaw.com> Subject: Zenith-List: Update to 701 plans > > I read where there is a new revision to the 701 drawings, a 11/23/04 4th > revision to the 5th edition of the 701 plans. Is that true and how can I > get it? > > I also read that this revision or a new revision is in the works to increase > the GW for the new LSA rule. Is this true? > > Bob > > > Robert C. Owens > > Board Certified in Aviation Law > > www.avlaw.com > atures/www.avlaw.com> > > > Available 24/7 at: > > AvLaw > > 6630 SW 50th Terrace > > Miami, Florida 33155 > > Tel: (305) 669-9263 > > Fax: (305) 662-7151 > > Cell: (305) 586-3721 > > Email: bobowens(at)avlaw.com > > ________________________________________________________________________________
Date: Dec 23, 2004
From: "jnbolding1" <jnbolding1(at)mail.ev1.net>
Subject: Re: Update to 701 plans
---------- Original Message ---------------------------------- From: "cgalley" <cgalley(at)qcbc.org> Date: Thu, 23 Dec 2004 08:56:50 -0600 > >Why is every looking for a increase in Gross weight to meet LSA? As long as >the gross weight is BELOW 1320 you are o.k. in that department. I guess to carry more stuff or heavier passengers. If you redesign from 1150 to 1320 you can carry 170# more "stuff". Talked to Sebastian a few min. ago and straight from the horses mouth " There is work being done to bring the PRODUCTION 701 to market under the LSA rules but it will not effect either the kit or plans version of that aircraft." There you have it. LOW&SLOW John Bolding ________________________________________________________________________________
Date: Dec 23, 2004
From: RURUNY(at)aol.com
Subject: 912 Engine chosen
Thanks Ken,Dave,and Gary for your thoughts and experience. Since I live at sea level and will do most of my flying in this area and not in mountains I will get the 80 hp engine and not the 100. I'ts definately the most realistic choice for what I'll be doing. With that decision made I called Warp drive Inc this morning and talked to Daryll about the change from the 912s to the 912. I received a 70" 3 blade warp drive prop with my Zenith firewall kit. He said that the blades be cut down to give an overall 68" diam prop for the 80 hp. The factory will do all 3 blades for about 30 dollors. He was very familiar with all Zenith models, engine choices, and prop choices for each. He also noted that all blades are cast at 72" and tips cut down to specified size. Here is a link to the price increase warning at a Rotax retailer.This is causing me to act quick and avoid the higher costs a couple months from now. Thanks to the guys who tipped the list off to the increase. http://www.recreationalmobility.com/cgi-bin/recreation/19443.html Brian Unruh Long Island ________________________________________________________________________________
Date: Dec 23, 2004
From: RURUNY(at)aol.com
Subject: Re: Update to 701 plans
You have to be registered as a builder on the web site. Go to the builder pages and you will see links under 701 section. Brian ________________________________________________________________________________
From: "Roma L. Skinner" <roma(at)airmail.net>
Subject: Oil temp 701
Date: Dec 23, 2004
I have 2 hrs on N701LJ and it is running about 130 F oil temp, any ideas on blocking a portion of the oil cooler to increase the temps, 912s thanks Roma Skinner ________________________________________________________________________________
From: "The Keeners" <kim.forest(at)surewest.net>
Subject: Landing Gear Question
Date: Dec 23, 2004
Zodiac Builders: With all of the talk about the recent gear failure, I happened to notice that some of the XLs have landing gear that appears more round (curved) vs. the more straight looking gear on the factory XL. Does anyone know why this is? Is there an "aftermarket" company that sells a BETTER version of the gear for our XLs? Thank you! Forest K. N601FK - Reserved Rudder Started ________________________________________________________________________________
From: "Cdngoose" <601xl(at)sympatico.ca>
Subject: Landing Gear Question
Date: Dec 23, 2004
You are most likely referring to the Fiberglass main gear that can be purchased from Czech aircraft for the 601XL. IT is rounded and a lot lighter. Mark Townsend Alma, Ontario Zodiac 601XL EJ 2.2L Osprey 2 serial # 751 www.ch601.org www.Osprey2.com -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of The Keeners Subject: Zenith-List: Landing Gear Question Zodiac Builders: With all of the talk about the recent gear failure, I happened to notice that some of the XLs have landing gear that appears more round (curved) vs. the more straight looking gear on the factory XL. Does anyone know why this is? Is there an "aftermarket" company that sells a BETTER version of the gear for our XLs? Thank you! Forest K. N601FK - Reserved Rudder Started ________________________________________________________________________________
From: Rmtnview(at)aol.com
Date: Dec 23, 2004
Subject: Re: Oil temp 701
Not knowing a thing about this engine, I would be leary of blocking anything cooling until I verified that I had a real problem and not a bad indicator, (sensor or gage). I would hate to fry an engine because of a bad indicator. Just my $.02. rog ________________________________________________________________________________
From: VideoFlyer(at)aol.com
Date: Dec 23, 2004
Subject: Re: Landing Gear Question
In a message dated 601xl(at)sympatico.ca writes: <<> <> Any details on how to obtain this gear? And its cost? Dave Harms videoflyer(at)aol.com ________________________________________________________________________________
Date: Dec 23, 2004
From: scotty scotty <scotty245(at)yahoo.com>
Subject: Which spinner for 701?
Is a spinner for the 701 with a Powerfin 3 blade model-F-68" helpful? Will a spinner help clean up the airflow going into cowling particular for cooling purposes(aircooled Hirth engine), maybe even help cruise speed one or two MPH, or just throwing money into the wind? What diameter to use and are the ones from Aircraft Spruce for approx $100 ok? Thanks for the posts to my last question. Scotty --------------------------------- ________________________________________________________________________________
Date: Dec 24, 2004
From: Randy Stout <n282rs(at)earthlink.net>
Subject: Re: Which spinner for 701?
I had this same prop on my 601 when I had the VW installed. I think the experts will agree that a spinner is always good. Your CHT will be lower and it will help streamline the air flow into and round the cowl. The spinner I used was a 12 inch aluminum from Greatplains AS. I can tell you that I think I would have preferred a slightly smaller spinner (10 inch) as the trailing edge of the blade were nearly toughing the aft spinner bulkhead. A smaller spinner would have allowed me to have a bit more pitch in the prop. Randy Stout n282rs "at" earthlink.net www.geocities.com/r5t0ut21 -----Original Message----- From: scotty scotty <scotty245(at)yahoo.com> Subject: Zenith-List: Which spinner for 701? Is a spinner for the 701 with a Powerfin 3 blade model-F-68" helpful? Will a spinner help clean up the airflow going into cowling particular for cooling purposes(aircooled Hirth engine), maybe even help cruise speed one or two MPH, or just throwing money into the wind? What diameter to use and are the ones from Aircraft Spruce for approx $100 ok? Thanks for the posts to my last question. Scotty --------------------------------- ________________________________________________________________________________
Date: Dec 23, 2004
From: Gary Gower <ggower_99(at)yahoo.com>
Subject: Re: Oil temp 701
The indicator is OK, the main problem with the 912S is geeting the oil hot, then keeping it in range... we have 1/2 of the rad blocked and here, our winter is not as cold like your winter season in USA. One of the Club member installed a accesory, like a pressure termostat, that will prevent the oil to go to the radiator until has certain temperature (viscosity?) . I supose is sold by Lockwood (?) he will test it (he bought it :-), if it works as spected, then we (the rest of the gang) might instal it in our engines... Any comments/users in the list? Saludos Gary Gower. 701 912S Guadalajara, Mexico. "Wearing the leather jacket in the motorcycle" Rmtnview(at)aol.com wrote: Not knowing a thing about this engine, I would be leary of blocking anything cooling until I verified that I had a real problem and not a bad indicator, (sensor or gage). I would hate to fry an engine because of a bad indicator. Just my $.02. rog ________________________________________________________________________________
From: Ozarkseller2(at)aol.com
Date: Dec 24, 2004
Subject: Re: Landing Gear Question
In a message dated 12/23/2004 8:44:56 P.M. Central Standard Time, 601xl(at)sympatico.ca writes: You are most likely referring to the Fiberglass main gear that can be purchased from Czech aircraft for the 601XL. IT is rounded and a lot lighter. When I recently inquired of the factory, they told me the gear was not available for sale s separately. Has this policy suddenly changed? ________________________________________________________________________________
From: Ozarkseller2(at)aol.com
Date: Dec 24, 2004
Subject: Re: Landing Gear Question
In a message dated 12/23/2004 10:10:39 P.M. Central Standard Time, VideoFlyer(at)aol.com writes: In a message dated 601xl(at)sympatico.ca writes: <> <> Any details on how to obtain this gear? And its cost? Per my recent inquiry of the factory, they would not sell the gear separately. Does anyone know of a sudden change in this policy? ________________________________________________________________________________
From: "Cdngoose" <601xl(at)sympatico.ca>
Subject: Landing Gear Question
Date: Dec 24, 2004
You will need to contact Chip Erwin directly at Czech aircraft works. He is a member of this list but seldom would you hear from him if it involves any type of advertisement of his products. I did inquire awhile ago about the landing gear and got a cost but I felt I was too far along with the aluminum gear to change. Plus I had a weird feeling about composite landing gear and Canadian weather. You can contact Chip directly from his website at http://www.czaw.cz/ Another thing you may wish to inquire about is the sport Prop he offers. I hear great things about it. Mark Townsend Alma, Ontario Zodiac 601XL EJ 2.2L Osprey 2 serial # 751 www.ch601.org www.Osprey2.com -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of VideoFlyer(at)aol.com Subject: Re: Zenith-List: Landing Gear Question In a message dated 601xl(at)sympatico.ca writes: <<> <> Any details on how to obtain this gear? And its cost? Dave Harms videoflyer(at)aol.com ________________________________________________________________________________
From: "Dave Austin" <daveaustin2(at)sprint.ca>
Subject: Re: Oil temp 701
Date: Dec 24, 2004
Roma, I use aluminium tape to part or totally cover the cooler, but mine is inside the cowl. Dave Austin 601HDS - 912 ________________________________________________________________________________
Date: Dec 24, 2004
From: "John M. Goodings" <goodings(at)yorku.ca>
Subject: Re: Oil temp. on 701 of 130oF
I second the advice that you should check the reliability of your temperature gauge before blocking off the coolant radiator. 130oF sounds really rather unbelievably low. I have had five faulty gauges, nearly all of which had to be replaced, and all of which, of course, were out of warranty. These included the tach for my 912S (Mitchell, read about 2/3 of the correct value, and nearly cost me the engine), a magnetic compass (Airpath, Southern Field, there was one point where it stuck), an oil pressure gauge (VDO, it reads 2/3 of the correct value, checked with an accurate pressure gauge in the line with the engine running; I am living with this one, because I know it reads 40 psi when the correct value is 60), non-sensitive altimeter (UMA, read 300 feet low), and a 30-0-30 ammeter (VDO, would not centre, but this one was partly my fault). All were new instruments when installed, although several had been sitting on a shelf in my (heated) basement for several years (thus, out of warranty). I am rather ticked about this; it has been expensive. Thus, from my experience, it is reasonable to suspect a faulty gauge! John Goodings, C-FGPJ, CH601HD with Rotax 912S, Toronto/Waterloo. ________________________________________________________________________________
Date: Dec 24, 2004
From: Brandon Tucker <btucke73(at)yahoo.com>
Subject: RE: Landing gear question
Gents, Check the archives on this subject. I have posted quite a bit of information. Chip told me that he would sell the gear separately, but you are on your own for installation. It is a 2 piece gear, which requires some modification to the mounts for installation. It is significantly lighter - by at least 40%. Cost is estimated to be around the price of the Grove aluminum gear at just under $1000. I don't know anyone who has done this route. The Grove gear weighs 28lbs, and the price includes gun drilled oil lines. It is just over half the metal width as the XL stock gear, so modifications will be required to the mount (just some spacer blocks will probably suffice.) You could also bend your own gear like I did (although for my HDS). If you send me a private e-mail, I can fill you in on that. Respectfully, Brandon HDS wings, tail done Fuselage completely clecoed __________________________________ ________________________________________________________________________________
Date: Dec 24, 2004
From: Jack Russell <clojan(at)sbcglobal.net>
Subject: Re: Oil temp 701
Roma: You might want to think about a thermostat on you oil filter. Check out the sandwich adaptors at http://www.racerpartswholesale.com/mocal.htm . I don't know about the rotax but my jabiru dealer installed one on his. I will probably do the same. Jack in Clovis CA L. Skinner" I have 2 hrs on N701LJ and it is running about 130 F oil temp, any ideas on blocking a portion of the oil cooler to increase the temps, 912s thanks Roma Skinner ________________________________________________________________________________
Subject: 601 XL Fuel System Photos
Date: Dec 24, 2004
From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com>
And you Bill...Yes the pump NOT on the firewall is a bonus...Watch out for doing slips to landing! Frank -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of JAPhillipsGA(at)aol.com Subject: Re: Zenith-List: 601 XL Fuel System Photos Frank, Sorry took a while to respond I was buffing out the paint last night till one and just came in tonight. I have two wing tanks; gravity feed to the fuel valve, then to the gasolator, then to the electric fuel pump mounted on the floor just forward of the rudder doubler bar. Then through the firewall to inline filter, then to mech fuel pump, then the carb. Jabiru says to mount electric pump inside as to is not to get more than 140 degrees. Everything up to the electric pump is inches below the fuel tank exit nipple so gravity should do it's magic. Remember the wings are not level, they go up out board and the in board exit nipple is almost a foot up wing, four wing ribs worth ? No plans for inverted flight anyway. Merry Christmas to you and yours, Bill of Georgia ________________________________________________________________________________
Date: Dec 24, 2004
From: Ken Szewc <szewc(at)direcway.com>
Subject: Oil temp 701
Easiest - Duct tape is the quickest. Little work - A ducted butterfly valve will give you some control of airflow More work - Lockwood sells an oil temperature regulator for the Rotax 912/912S engine I am still using duct tape for mine. I plan on putting in the regulator when I change the cowl (I don't like the ZAC cowl). But that is a future project. Ken N701SZ -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of Roma L. Skinner Subject: Zenith-List: Oil temp 701 I have 2 hrs on N701LJ and it is running about 130 F oil temp, any ideas on blocking a portion of the oil cooler to increase the temps, 912s thanks Roma Skinner ________________________________________________________________________________
Date: Dec 24, 2004
From: Charles Mulloy <cdmbam(at)yahoo.com>
Subject: Selling my Corvair Conversion
Complete Conversion, New Ross forged pistons, Total seal rings, Cylinders .020 over, Mains and rods .010 under. New OT-10 Cam, Billet gear with safety ring. Rods re-bushed and balanced with new ARP rod bolts, Threaded (drop in crank) by William Wynne. New SS valves, seats, bronze safety guides, springs, rockers, pushrods, spacers, keys, lifters, oil pump, filter bypass valves, dynamic damper all from Clarks. New top cover from WW, machined aluminum pan from Clarks, Dual point distributor from WW, Bosch coils & MSD switch, New front low profile starter with brackets, John Deere alternator & regulator, Safety shaft, Hybrid studs, Puck, Ring gear, Alternator pulley & Prop hub from WW, MA3A carburetor with induction tubing (not fabricated) and much more. Ignition wires and alternator bracket needed for instillation (not included). These items are readily available. I intended to use this engine in my 601XL but the mount and cowling were not available at the time so I used another engine. This is an excellent engine choice if you are building a 601 or similar type aircraft. $5000.00 Chuck Mulloy 623 546 1238 cdmbam(at)yahoo.com __________________________________ Jazz up your holiday email with celebrity designs. Learn more. http://celebrity.mail.yahoo.com ________________________________________________________________________________
From: <PAULROD36(at)msn.com>
Subject: Re: Landing Gear Question
Date: Dec 24, 2004
You are probably talking about the Czech landing gear. It's supposed to be about 28 pounds lighter, and less likely to take a set after a hard landing. That's the good news. The bad news is, I asked their US distributor, and was told they won't sell the landing gear separately. When I questioned that, I got back that they were concerned with "support issues". Like there's so much technical info you need on a piece of curved fiberglass? Well, it's their company and they can run it any way they want to, but they are clearly missing out on some sales. Paul Rodriguez 601XL-corvair ----- Original Message ----- From: The Keeners<mailto:kim.forest(at)surewest.net> To: zenith-list(at)matronics.com Sent: Thursday, December 23, 2004 7:39 PM Subject: Zenith-List: Landing Gear Question Zodiac Builders: With all of the talk about the recent gear failure, I happened to notice that some of the XLs have landing gear that appears more round (curved) vs. the more straight looking gear on the factory XL. Does anyone know why this is? Is there an "aftermarket" company that sells a BETTER version of the gear for our XLs? Thank you! Forest K. N601FK - Reserved Rudder Started ________________________________________________________________________________
From: "wscribb" <wscribb(at)centurytel.net>
Subject: RE: Landing gear question
Date: Dec 24, 2004
Hello All, The spring gear from Robbie at Grove is great. It is 4 1/2 inches wide by 7/8 inch thickness 2024 T3 material, and saves approximately 17 pounds over the factory designed gear. I have the first Grove XL spring gear, I worked with Robbie about 18 months ago for this design. I modified the gear channel and mounts to accept the narrower gear, should have the plane on its gear before the New Year. Email me directly if you'd like additional information or pictures of the gear mount weldment. V/R Bill Cribb 601XL from plans About 75% finished -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of Brandon Tucker Subject: Zenith-List: RE: Landing gear question Gents, Check the archives on this subject. I have posted quite a bit of information. Chip told me that he would sell the gear separately, but you are on your own for installation. It is a 2 piece gear, which requires some modification to the mounts for installation. It is significantly lighter - by at least 40%. Cost is estimated to be around the price of the Grove aluminum gear at just under $1000. I don't know anyone who has done this route. The Grove gear weighs 28lbs, and the price includes gun drilled oil lines. It is just over half the metal width as the XL stock gear, so modifications will be required to the mount (just some spacer blocks will probably suffice.) You could also bend your own gear like I did (although for my HDS). If you send me a private e-mail, I can fill you in on that. Respectfully, Brandon HDS wings, tail done Fuselage completely clecoed __________________________________ advertising on the Matronics Forums. ________________________________________________________________________________
From: "Brett " <brett@hog-air.com>
Subject: New home page
Date: Dec 24, 2004
I was sitting here playing on the computer and did a new home page. I just wanted to see what you guys think. Does it play alright? Does it load to slow? Just having some fun. Thanks Brett Ray www.hog-air.com ________________________________________________________________________________
From: Rmtnview(at)aol.com
Date: Dec 24, 2004