Zenith-Archive.digest.vol-gm

February 07, 2007 - February 20, 2007



      >
      >I guess my choices at this point are whether to 
      >settle for the current limit of 20 degrees or 
      >demand or design a larger deflection.
      >
      >Paul
      >XL fuselage
      >
      >
      >At 02:58 PM 2/7/2007, you wrote:
      >>
      >>Paul--
      >>  I fought the same issue when I built my 
      >> flaps.  I could not get the 30 degrees. I ended 
      >> up with 26 degrees.  Based on previous comments 
      >> on trim issues, I enlarged my elevator trim tab 
      >> to full span. I can trim out flaps up to about 
      >> 18-20 degrees. With full flap deflection I need to hold back stick
      >>
      >>George May
      >>zodiac 912s 44 hours
      >>
      >>
      >>>From: Paul Mulwitz <p.mulwitz(at)worldnet.att.net>
      >>>Reply-To: zenith-list(at)matronics.com
      >>>To: 
      >>>Subject: Zenith-List: XL Flaps:  Maximum down deflection.
      >>>Date: Wed, 07 Feb 2007 12:18:08 -0800
      >>>
      >>>
      >>>I have been fighting with the flap actuator 
      >>>motor on my XL and come up with a strange set 
      >>>of design conflicts.  The deflection called for 
      >>>on sheet 6-S-3 calls for 30 degrees maximum 
      >>>deflection, but the design shown on 6-B-19 can 
      >>>only produce about 20 degrees of deflection.
      >>>
      >>>I spoke to Caleb at ZAC today and he promised 
      >>>to look into this issue and get back to me.  I 
      >>>also wanted to ask list members if anyone has 
      >>>run into this problem already.  What flap 
      >>>deflection have builders who finished their 
      >>>XLs  get?  A related question (according to 
      >>>Caleb) is whether the elevator trim can 
      >>>neutralize the pitch changes with full flaps.
      >>>
      >>>I would appreciate any information related to XL flap deflection.
      >>>
      >>>Thanks,
      >>>
      >>>Paul
      >>>XL fuselage
      >>>
      >>>
      >>>-
      >>>
      >>>
      >>>
      >>>
      >>
      >>_________________________________________________________________
      >>FREE online classifieds from Windows Live Expo  
      >>buy and sell with people you know
      >>
      >>
      >>
      >
      >---------------------------------------------
      >Paul Mulwitz
      >32013 NE Dial Road
      >Camas, WA 98607
      >---------------------------------------------
      >
      >
      
      
________________________________________________________________________________
Date: Feb 07, 2007
From: Juan Vega <amyvega2005(at)earthlink.net>
Subject: XL Flaps: Maximum down deflection.
where I have an issue is on eleveator deflection, as I am only getting 26 degrees up elevator, any thoughts or similar issues out there? JUan -----Original Message----- >From: george may <gfmjr_20(at)HOTMAIL.COM> >Sent: Feb 7, 2007 5:58 PM >To: zenith-list(at)matronics.com >Subject: RE: Zenith-List: XL Flaps: Maximum down deflection. > > >Paul-- > I fought the same issue when I built my flaps. I could not get the 30 >degrees. I ended up with 26 degrees. Based on previous comments on trim >issues, I enlarged my elevator trim tab to full span. I can trim out flaps >up to about 18-20 degrees. With full flap deflection I need to hold back >stick > >George May >zodiac 912s 44 hours > > >>From: Paul Mulwitz <p.mulwitz(at)worldnet.att.net> >>Reply-To: zenith-list(at)matronics.com >>To: >>Subject: Zenith-List: XL Flaps: Maximum down deflection. >>Date: Wed, 07 Feb 2007 12:18:08 -0800 >> >> >> >>I have been fighting with the flap actuator motor on my XL and come up with >>a strange set of design conflicts. The deflection called for on sheet >>6-S-3 calls for 30 degrees maximum deflection, but the design shown on >>6-B-19 can only produce about 20 degrees of deflection. >> >>I spoke to Caleb at ZAC today and he promised to look into this issue and >>get back to me. I also wanted to ask list members if anyone has run into >>this problem already. What flap deflection have builders who finished >>their XLs get? A related question (according to Caleb) is whether the >>elevator trim can neutralize the pitch changes with full flaps. >> >>I would appreciate any information related to XL flap deflection. >> >>Thanks, >> >>Paul >>XL fuselage >> >> >>- >> >> >> >> >> > >_________________________________________________________________ >FREE online classifieds from Windows Live Expo buy and sell with people >you know > > ________________________________________________________________________________
From: "Saad Mahaini" <n5ff(at)tx.rr.com>
Subject: Rotax 583 engine package
Date: Feb 07, 2007
Hey David, I enjoyed looking at the photos and mainly the link to Lodi (the DZ). I jumped there for few years in the late 80s and early 90s before moving to Texas. I still jump but have not been back in Lodi to visit Bill and Kathy for many years so please tell them I said hello. I plan to stop by this summer over a weekend and make a few jumps, so I will look you up and take a closer look at your toys. Blue skies, Saad -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of David Mikesell Sent: Wednesday, February 07, 2007 11:56 AM Subject: Zenith-List: Rotax 583 engine package Rotax 583 90hp engine, both carbs, cdi unit (about 65 hrs tsn), 0 time new items include GPL starter, C box, tuned exhaust, Grand Rapids EIS with fuel flow and coolant pressure options. . Asking $ 6000 for all. Removed Rans S12 new owner wanted 912, over $8000 invested. David Mikesell 23597 N. Hwy 99 Acampo, CA 95220 209-224-4485 skyguynca(at)skyguynca.com www.skyguynca.com ________________________________________________________________________________
Subject: Re: Filling in the rib ends?
From: "ashontz" <ashontz(at)nbme.org>
Date: Feb 08, 2007
TxDave wrote: > Hey Andy, > > I'm assuming you're talking about the small gap left at the trailing edge of the control surfaces. If so, when I first started building I worried what to do about it. I went to a hanger and looked at production aircraft (Cessna, Beech, etc). I noticed they also had gaps between the aft end of the various control surface ribs and the trailing edge skin. Even a multi-million dollar Pilatus PC-12 had gaps. Attached is a photo of a Cessna 150 flap showing a pretty large gap. > > If I misunderstood what you were describing, then ...never mind. > > Dave Clay Actually, I believe it's preferable to leave them open for drainage just in case water does get in there. It's not suppose to, but it can. It'd have to be perfectly sealed (welded) to never get moisture in there. The entire structure is link a fuel tank that breathes. Air is always going to get in there, and with it, humidity. You want that moisture to make it way back out too. Not only breathing of the structure but also, outright leakage, like with a car door. They always have drain holes at the bottom, or at least should. For appearances sake (and to cut down on rain water getting in in the first place), I'd say it's ok to fill the top gaps of say the rudder, but the bottom should be open, because the fuel tank-like structure will always breath in moisture and you don't want that moisture staying in there, you want it to run out. -------- CH601XL - Corvair Read this topic online here: http://forums.matronics.com/viewtopic.php?p=93619#93619 ________________________________________________________________________________
Subject: Elevator trim servo
From: "ashontz" <ashontz(at)nbme.org>
Date: Feb 08, 2007
I'm thinking of using something other than an expenive Ray Allen unit. Any suggestions? Is there a specific weight limit for how heavy the trim servo can be? Obviously I want to install something that's light as possible and yet still up to the task. Thanks -------- CH601XL - Corvair Read this topic online here: http://forums.matronics.com/viewtopic.php?p=93633#93633 ________________________________________________________________________________
Subject: Re: Drilling plastic lens
From: "ashontz" <ashontz(at)nbme.org>
Date: Feb 08, 2007
shilocom(at)mcmsys.com wrote: > Here are three methods that have worked for me. > > 1 Buy bits made for drilling Plexiglas > 2. Use any standard bit, BUT.. sharpen it BACKWARDS. This means grind the > "rake" backwards. Normally a bit is ground with the cutting edge "higher" > than the relieved, trailing edge. Grind it backwards by making the "cutting > edge", lower than the trailing edge. The bit has to "burn" it's way thru > the Plexiglas, rather than "cut" it's way thru. > 3. Run a drill backwards? > > Bob U. > > This probably works well. Often times going through steel with say a 1/4" bit, the bit grabs just as it's about to go break through the metal and then screws it's way through on the burrs on the backside. If that was plastic, thats the point that the plastic would shatter. Being that it was metal, drill at that point starts screwing it's way through the backside burns. I'll often run the drill backwards and break the burrs, sometimes it even drills it's way through that last .5% while running backwards. Even if it doesn't, it wears the burrs off of the backside and then allows me to finish drilling running the proper direction withouth grabbing. > > > --- -------- CH601XL - Corvair Read this topic online here: http://forums.matronics.com/viewtopic.php?p=93647#93647 ________________________________________________________________________________
Date: Feb 08, 2007
From: LarryMcFarland <larry(at)macsmachine.com>
Subject: Re: Elevator trim servo
Mr Ashontz, I'd recommend you reconsider Ray Allen Mac Trim Systems as they have product for trim switches, stick grips with switches, rocker switches and position indicators that are designed to work with each other. Expensive or not, it's easier than doing a servo that will either not fit the space needed or work with the other components or have the force function or operating voltage or distance throw that you need. I'd recommend you go with a company that has worked all that out ahead of time. It's more than one component and if you decide to do the R&D, you should plan on adding another year or more working on your plane. Larry McFarland - 601HDS at www.macsmachine.com ashontz wrote: > > I'm thinking of using something other than an expenive Ray Allen unit. Any suggestions? Is there a specific weight limit for how heavy the trim servo can be? Obviously I want to install something that's light as possible and yet still up to the task. > > Thanks > > -------- > CH601XL - Corvair > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=93633#93633 > > > ________________________________________________________________________________
Subject: Re: Elevator trim servo
From: "ashontz" <ashontz(at)nbme.org>
Date: Feb 08, 2007
larry(at)macsmachine.com wrote: > Mr Ashontz, > I'd recommend you reconsider Ray Allen Mac Trim Systems as they have > product for trim switches, stick grips with switches, rocker > switches and position indicators that are designed to work with each > other. Expensive or not, it's easier than doing a > servo that will either not fit the space needed or work with the other > components or have the force function or operating voltage > or distance throw that you need. I'd recommend you go with a company > that has worked all that out ahead of time. > It's more than one component and if you decide to do the R&D, you should > plan on adding another year or more working on your plane. > > Larry McFarland - 601HDS at www.macsmachine.com > > > ashontz wrote: > > > > > > > I'm thinking of using something other than an expenive Ray Allen unit. Any suggestions? Is there a specific weight limit for how heavy the trim servo can be? Obviously I want to install something that's light as possible and yet still up to the task. > > > > Thanks > > > > -------- > > CH601XL - Corvair > > > > > > > > > > Read this topic online here: > > > > http://forums.matronics.com/viewtopic.php?p=93633#93633 > > > > > > > > > > > > > Thanks. However, I like making stuff and have an idea using a little motor assembly like this (http://www.hobbyengineering.com/H1646.html). If I'm not mistaken, 46 in-oz of torque is 4lbs applied at one inch, that's actually a lot or torque, enough to easily drive a 1/4 bolt through a all-thread connector sliding through a square hole and attached to the elevator trim bellcrank. At 20 threads per inch, at 62rpm and about 1/2" deflection needed that would translate to about 9 seconds to travel the full range of deflection. Working in mm a 1/4inch bolt is 6.35mm in diameter which gives a circumference of 19.9, roughly 20:1, so the fulcrum action of the thread would be a multiplier of 20 or 46oz times 20, or almost 80pounds. This unit is nice in that it's got all the multiplicative torque needed and as metal gears, and weighs hardly anything, and only costs $23 to boot. Making an aluminum housing for this badboy would be a piece of cake. I just may have to give it a try at that price. Unless my math is off, this seems like it fits well within the parameters of the Ray Allen component at a tenth the price. -------- CH601XL - Corvair Read this topic online here: http://forums.matronics.com/viewtopic.php?p=93659#93659 ________________________________________________________________________________
Subject: Re: Elevator trim servo
From: "ashontz" <ashontz(at)nbme.org>
Date: Feb 08, 2007
http://www.aircraftspruce.ca/catalog/elpages/ractrimservos.php SERVOS ONLY RAC Servo Sys. Part No. Output Shaft Movement Travel Time Price Buy T2-7A 11-02048 0.7 in. 10 sec. $127.95 ($157.38CAN) T2-10A 11-02058 1.0 in. 16 sec. $127.95 ($157.38CAN) T3-12A 11-02065 1.2 in. 19 sec. $149.95 ($184.44CAN) T4-5 11-02066 0.5 in. 15 sec. $193.95 ($238.56CAN) I wouldn't be surprised if ray allen is using a very similar looking arrangement internally as what I'm describing. I guess $127 for just the servo itself isn't too bad. I may still try it though. Ray Allen's motor is probably a 5v motor with a voltage divider in it. The travel and time is nearly exactly the same though as well as the output force. -------- CH601XL - Corvair Read this topic online here: http://forums.matronics.com/viewtopic.php?p=93670#93670 ________________________________________________________________________________
Subject: Re: Need a BRS?
From: "brucealee" <brucealee(at)comcast.net>
Date: Feb 08, 2007
That's why I feel Beechcraft are the toughest, most overbuilt GA aircraft in the world. I've owned 2 of them and don't regret either one. If that happened in a Piper, Cessna or one of the newer plastic planes, you would be looking at a smoking hole. Just my .02 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=93676#93676 ________________________________________________________________________________
Date: Feb 08, 2007
From: Administrator <admin(at)arachnidrobotics.com>
Subject: Re: Elevator trim servo
You can usually pick up the Ray Allen servo on Ebay for less than $100, including the indicator and pushrod. I'm thinking of using something other than an expenive Ray Allen unit. Any suggestions? Is there a specific weight limit for how heavy the trim servo can be? Obviously I want to install something that's light as possible and yet still up to the task. Thanks -------- CH601XL - Corvair Read this topic online here: http://forums.matronics.com/viewtopic.php?p=93633#93633 ________________________________________________________________________________
From: Hans van Riet <hansinla(at)mac.com>
Subject:
Date: Feb 08, 2007
Hi Gang, I just ordered the Rudder starter kit to see if I'm fit to build a 601Xl (preferably on amphibian floats). I've been studying tons of web resources and admired many projects. One thing strikes me as odd though and maybe your collective wisdom can shed some light on this: I see double throttles on many panels. Why is this done? Would one central throttle with the dual stick option not be sufficient? Thanks, Hans ________________________________________________________________________________
From: Afterfxllc(at)aol.com
Date: Feb 08, 2007
Subject: NEED TO FINISH MY PLANE William Wynne problems
Is anyone else having trouble getting their parts from WW. 601 XL engine on floor ________________________________________________________________________________
From: "wade jones" <wjones(at)brazoriainet.com>
Subject: Drilling wing spars
Date: Feb 08, 2007
Hello Group ,I am ready to drill the 5/16 holes in my center spar and the wing spars on a 601XL .I have just bought a 5/16 reamer and a 9/32 drill bit .I have received some good advise from Dave Clay as he has recently completed this task . Any additional advise or tips from fellow scratch builders that may help me on this task would be greatly appreciated . Thanks Wade Jones South Texas 601XL plans building Cont. 0200 ________________________________________________________________________________
Date: Feb 08, 2007
From: <dredmoody(at)cox.net>
Subject: Re: Zenith-List:
My opinion only here..... I view the dual throttle linkage as an unnecessary complication. One center throttle with a friction lock should be totally adequate. I learned to fly in a C-150 with my left hand on the yoke and my right on the throttle. Later, I flew an ultralight with my right hand on the stick and my left hand on the throttle. The moral? It's as easy to fly well one way as the other. I like the dual sticks precisely because it allows me to change hands as needed to reach and operate switches and buttons anywhere on the panel. If I'm going to use that benefit, I can ceratinly tolerate the single center located throttle. Dred ---- Hans van Riet wrote: > > Hi Gang, > > I just ordered the Rudder starter kit to see if I'm fit to build a > 601Xl (preferably on amphibian floats). > I've been studying tons of web resources and admired many projects. > One thing strikes me as odd though and maybe your collective wisdom > can shed some light on this: > > I see double throttles on many panels. Why is this done? Would one > central throttle with the dual stick option not be sufficient? > > Thanks, > > Hans ________________________________________________________________________________
Subject: Re: No Title
From: "Gig Giacona" <wr.giacona(at)cox.net>
Date: Feb 08, 2007
Yes if you have the dual sticks a single throttle will be fine. The reason you see the dual throttles are needed to fly from either side of the center stick version which is standard. Also, a lot of folks with dual sticks want to be able to fly with the right hand on the stick and the left on the throttle. BTW... Welcome to the Zenith family. -------- W.R. "Gig" Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR Read this topic online here: http://forums.matronics.com/viewtopic.php?p=93742#93742 ________________________________________________________________________________
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
From: "ashontz" <ashontz(at)nbme.org>
Date: Feb 08, 2007
Just out of curiosity, what kind of problems are you having with them? I'm going with the Corvair myself too. -------- CH601XL - Corvair Read this topic online here: http://forums.matronics.com/viewtopic.php?p=93748#93748 ________________________________________________________________________________
Subject: Re: No Title
From: "ashontz" <ashontz(at)nbme.org>
Date: Feb 08, 2007
hansinla(at)mac.com wrote: > Hi Gang, > > I just ordered the Rudder starter kit to see if I'm fit to build a > 601Xl (preferably on amphibian floats). > I've been studying tons of web resources and admired many projects. > One thing strikes me as odd though and maybe your collective wisdom > can shed some light on this: > > I see double throttles on many panels. Why is this done? Would one > central throttle with the dual stick option not be sufficient? > > Thanks, > > Hans The main problem with that is, the hand in the center will also be on the control stick, so it's either dual sticks and one throttle or one stick and dual throttles. Personally, I'd rather have the dual sticks and the throttle in the center. More ergonamic in a lot of respects. -------- CH601XL - Corvair Read this topic online here: http://forums.matronics.com/viewtopic.php?p=93751#93751 ________________________________________________________________________________
Subject: Re: Sheet metal brake
From: "ashontz" <ashontz(at)nbme.org>
Date: Feb 08, 2007
brothapig(at)HOTMAIL.COM wrote: > Is anyone familiar with the "Central Machinery" brand of sheet metal brake sold by Harbor Freight, part number 46508-1VGA? It is a 40" brake that looks solid enough for aluminum sheet metal (advertises up to 16 gauge steel), and is only $100. > > I'm interested because I just started to scratch build, and I don't have a brake yet. I will be building my own 8 ft brake when I need it, but this seems like it would be very nice to have in the shop; handy, light, and maneuverable. (and cheap) > > I hope someone out there has at least tried it. I'm interested if it puts a radius on the bend, and if not, if it's possible to modify it to put a radius on it. > > Ryan Check out my homemade brake. -------- CH601XL - Corvair Read this topic online here: http://forums.matronics.com/viewtopic.php?p=93754#93754 ________________________________________________________________________________
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
From: "Gig Giacona" <wr.giacona(at)cox.net>
Date: Feb 08, 2007
When I ordered my engine, which WW is building, a couple of weeks ago he gave me a 6 to 8 week turnaround time. I took it with a grain of salt when he told me he had 4 other engines ahead of me. Have you called him about your parts? -------- W.R. "Gig" Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR Read this topic online here: http://forums.matronics.com/viewtopic.php?p=93757#93757 ________________________________________________________________________________
From: Afterfxllc(at)aol.com
Date: Feb 08, 2007
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
He has out right lied to me about when he would be shipping my parts to me. I have called Zenith and they are calling him to try to help. He keeps telling me he will ship them this week. That has been going on since DEC. I would not go with the corvair again. I have nothing against the engine, in fact I really like it but William doesn't know how to run a business. ________________________________________________________________________________
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
From: "ashontz" <ashontz(at)nbme.org>
Date: Feb 08, 2007
I plan on rebuilding the engine myself so if he can just ship a book to me without a lot of hassle that'll be good enough for me. Just looking at him, he seems to be exceptionally intelligent, kind of like the absentminded professor that forgets to put his pants on. I'm sure he knows exactly what he's doing when it comes to engineering, aviation, and the Corvair in particular, like you said though, he may be a little off on the business end of things, but that because his head is literally and figuratively in the clouds. Can't blame him for that. :) -------- CH601XL - Corvair Read this topic online here: http://forums.matronics.com/viewtopic.php?p=93763#93763 ________________________________________________________________________________
From: Afterfxllc(at)aol.com
Date: Feb 08, 2007
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
He called me last week and told me about a guy that was selling a FWF for 8,000.00. I thought that was strange since he still hasn't sent me the parts I had ordered from him. He also said he has no idea when the nose bowls would be done since the new guy he got to make them isn't making them due to the fact that he got a larger order from another company. I honestly think he is building yesterday parts with today's money. I heard of 1 guy that has waited a year for a nose bowl and is pleading with someone to help him find one so he can finish his project. Guys this is very sad. ________________________________________________________________________________
Subject: Re: No Title
From: "ashontz" <ashontz(at)nbme.org>
Date: Feb 08, 2007
On the flip side of that, most of your avionics and what not are in the center of the panel for convenience as well as visibilities sake for both people in the plane, so you'll want a free right hand to access them. Also, if you're right handed, you'll want your right hand free to write ATC notes or whatever. -------- CH601XL - Corvair Read this topic online here: http://forums.matronics.com/viewtopic.php?p=93766#93766 ________________________________________________________________________________
From: Afterfxllc(at)aol.com
Date: Feb 08, 2007
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
He also told me the he was behind because some old guy was hanging around and bugging him for his engine that William was building. He said now he would get caught up... I just wonder if the guy was hanging around because he was sick and tired of the delays. I would be very careful sending your money to him. ________________________________________________________________________________
From: Afterfxllc(at)aol.com
Date: Feb 08, 2007
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
I agree with you 100% he is a brilliant man no doubt but the bottom line is I gave him my money and he made me one promise after another that he didn't follow thru with. ________________________________________________________________________________
From: "David Mikesell" <skyguynca(at)skyguynca.com>
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
Date: Feb 08, 2007
William is actually a very upstanding guy. He is pretty honest and does great work. One thing I found in dealing with him is that he is a very very bad estimater on things in relation to time. He is really trying and he believes he will finish with his product on time, he is just estimating about 1/2 as many hours as required. David Mikesell 23597 N. Hwy 99 Acampo, CA 95220 209-224-4485 skyguynca(at)skyguynca.com www.skyguynca.com ----- Original Message ----- From: Afterfxllc(at)aol.com To: zenith-list(at)matronics.com Sent: Thursday, February 08, 2007 2:35 PM Subject: Re: Zenith-List: Re: NEED TO FINISH MY PLANE William Wynne problems I agree with you 100% he is a brilliant man no doubt but the bottom line is I gave him my money and he made me one promise after another that he didn't follow thru with. ________________________________________________________________________________
From: Afterfxllc(at)aol.com
Date: Feb 08, 2007
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
I would agree with you except he told me my mount would be shipped one week then the next week I called and he told me the metal shipment was due in a few days and he would be building it that week and then ship it for me. Now that my friend was a bold face lie. What he needs is competition. ________________________________________________________________________________
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
From: "ashontz" <ashontz(at)nbme.org>
Date: Feb 08, 2007
[quote="Afterfxllc(at)aol.com"]I would agree with you except he told me my mount would be shipped one week then the next week I called and he told me the metal shipment was due in a few days and he would be building it that week and then ship it for me. Now that my friend was a bold face lie. What he needs is competition. > [b] Maybe he just needs more help. Is it safe to say that at least ordering the book should be no problem? -------- CH601XL - Corvair Read this topic online here: http://forums.matronics.com/viewtopic.php?p=93800#93800 ________________________________________________________________________________
From: "Matt Stecher" <mrcc1234(at)sbcglobal.net>
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
Date: Feb 08, 2007
Look guys and gals, Don't you think you are being a little hard on the guy. What follows is not a rant or tirade, but a few suggestions. Everyone is welcome to hit the delete key if they want. William has been nothing but helpful to hundreds of folks at no cost. He has made it possible for most of us to be able to have our own plane and to still be safe about it for a reasonable cost. His track record is second to none and for at least half the money of comparable engines. He also does not run and hide when something ends up being a problem. He posts every bit of research and gives the best solution from a money, safety and experience perspective. Sure he has more work than he can handle, but didn't you know that going in? Just take a look at the turnout he always gets and the crowds that are being converted to Corvair Flyers. If he wants to keep his business small and keep from growing into a nameless face of a company that's fine with me. He may even still be around 10 years from now because of it. Just order your parts well in advance or build them yourself. This world we live in has conditioned us to expect everything now, but I think some things are worth the wait. I will see you at the airport in my plane someday thanks to William Wynne, the EAA, a few local builders and Zenith. These are the folks I have learned to trust. Kindest Regards, Matt Stecher in Katy, TX XL Corvair -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com]On Behalf Of Afterfxllc(at)aol.com Sent: Thursday, February 08, 2007 5:04 PM To: zenith-list(at)matronics.com Subject: Re: Zenith-List: Re: NEED TO FINISH MY PLANE William Wynne problems I would agree with you except he told me my mount would be shipped one week then the next week I called and he told me the metal shipment was due in a few days and he would be building it that week and then ship it for me. Now that my friend was a bold face lie. What he needs is competition. ________________________________________________________________________________
Date: Feb 08, 2007
From: Terry Turnquist <ter_turn(at)yahoo.com>
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
I have an xtra never been used WW Corvair manual which I'll get in the mail asap to whomever wants to save ten bucks. email me offline. Terry Turnquist 601-XL Plans St. Peters, MO Matt Stecher wrote: Look guys and gals, Don't you think you are being a little hard on the guy. What follows is not a rant or tirade, but a few suggestions. Everyone is welcome to hit the delete key if they want. William has been nothing but helpful to hundreds of folks at no cost. He has made it possible for most of us to be able to have our own plane and to still be safe about it for a reasonable cost. His track record is second to none and for at least half the money of comparable engines. He also does not run and hide when something ends up being a problem. He posts every bit of research and gives the best solution from a money, safety and experience perspective. Sure he has more work than he can handle, but didn't you know that going in? Just take a look at the turnout he always gets and the crowds that are being converted to Corvair Flyers. If he wants to keep his business small and keep from growing into a nameless face of a company that's fine with me. He may even still be around 10 years from now because of it. Just order your parts well in advance or build them yourself. This world we live in has conditioned us to expect everything now, but I think some things are worth the wait. I will see you at the airport in my plane someday thanks to William Wynne, the EAA, a few local builders and Zenith. These are the folks I have learned to trust. Kindest Regards, Matt Stecher in Katy, TX XL Corvair -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com]On Behalf Of Afterfxllc(at)aol.com Sent: Thursday, February 08, 2007 5:04 PM Subject: Re: Zenith-List: Re: NEED TO FINISH MY PLANE William Wynne problems I would agree with you except he told me my mount would be shipped one week then the next week I called and he told me the metal shipment was due in a few days and he would be building it that week and then ship it for me. Now that my friend was a bold face lie. What he needs is competition. href="http://www.matronics.com/Navigator?Zenith-List">http://www.matronhref="http://forums.matronics.com">http://forums.matronics.com --------------------------------- We won't tell. Get more on shows you hate to love (and love to hate): Yahoo! TV's Guilty Pleasures list. ________________________________________________________________________________
From: Afterfxllc(at)aol.com
Date: Feb 08, 2007
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
You must only read what you want and then chime in on the rest. I don't give a shift about his track record or how many people he has helped in the past. If the man can't do what he says he is a liar. I gave him my money in good faith and he assured me my parts would be ready when I needed them and so far he has let me down. If I order a kit from zenith and they tell me it will be ready on a certain date I would bet you it would be. With William he just tells you what you need to hear to get your money and if you can't tell yes I am pissed. In a message dated 2/8/2007 7:44:32 P.M. Eastern Standard Time, mrcc1234(at)sbcglobal.net writes: Look guys and gals, Don't you think you are being a little hard on the guy. What follows is not a rant or tirade, but a few suggestions. Everyone is welcome to hit the delete key if they want. William has been nothing but helpful to hundreds of folks at no cost. He has made it possible for most of us to be able to have our own plane and to still be safe about it for a reasonable cost. His track record is second to none and for at least half the money of comparable engines. He also does not run and hide when something ends up being a problem. He posts every bit of research and gives the best solution from a money, safety and experience perspective. Sure he has more work than he can handle, but didn't you know that going in? Just take a look at the turnout he always gets and the crowds that are being converted to Corvair Flyers. If he wants to keep his business small and keep from growing into a nameless face of a company that's fine with me. He may even still be around 10 years from now because of it. Just order your parts well in advance or build them yourself. This world we live in has conditioned us to expect everything now, but I think some things are worth the wait. I will see you at the airport in my plane someday thanks to William Wynne, the EAA, a few local builders and Zenith. These are the folks I have learned to trust. Kindest Regards, Matt Stecher in Katy, TX XL Corvair ________________________________________________________________________________
From: "raymondj" <raymondj(at)frontiernet.net>
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
Date: Feb 08, 2007
Does any one have the specs. and process details for building and testing the dual points distributor? Raymond Julian Kettle River, MN -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com]On Behalf Of Matt Stecher Sent: Thursday, February 08, 2007 6:40 PM To: zenith-list(at)matronics.com Subject: RE: Zenith-List: Re: NEED TO FINISH MY PLANE William Wynne problems Look guys and gals, Don't you think you are being a little hard on the guy. What follows is not a rant or tirade, but a few suggestions. Everyone is welcome to hit the delete key if they want. William has been nothing but helpful to hundreds of folks at no cost. He has made it possible for most of us to be able to have our own plane and to still be safe about it for a reasonable cost. His track record is second to none and for at least half the money of comparable engines. He also does not run and hide when something ends up being a problem. He posts every bit of research and gives the best solution from a money, safety and experience perspective. Sure he has more work than he can handle, but didn't you know that going in? Just take a look at the turnout he always gets and the crowds that are being converted to Corvair Flyers. If he wants to keep his business small and keep from growing into a nameless face of a company that's fine with me. He may even still be around 10 years from now because of it. Just order your parts well in advance or build them yourself. This world we live in has conditioned us to expect everything now, but I think some things are worth the wait. I will see you at the airport in my plane someday thanks to William Wynne, the EAA, a few local builders and Zenith. These are the folks I have learned to trust. Kindest Regards, Matt Stecher in Katy, TX XL Corvair -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com]On Behalf Of Afterfxllc(at)aol.com Sent: Thursday, February 08, 2007 5:04 PM To: zenith-list(at)matronics.com Subject: Re: Zenith-List: Re: NEED TO FINISH MY PLANE William Wynne problems I would agree with you except he told me my mount would be shipped one week then the next week I called and he told me the metal shipment was due in a few days and he would be building it that week and then ship it for me. Now that my friend was a bold face lie. What he needs is competition. href="http://www.matronics.com/Navigator?Zenith-List">http://www.matronhref "http://forums.matronics.com">http://forums.matronics.com ________________________________________________________________________________
From: "Gary Ray" <davgray(at)sbcglobal.net>
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
Date: Feb 08, 2007
If anybody is unhappy with what WW is offering with respect to products or timing then it would make sense to ask for a refund and go your separate way. We will all be happier. Gary Ray ----- Original Message ----- From: Afterfxllc(at)aol.com To: zenith-list(at)matronics.com Sent: Thursday, February 08, 2007 8:50 PM Subject: Re: Zenith-List: Re: NEED TO FINISH MY PLANE William Wynne problems You must only read what you want and then chime in on the rest. I don't give a shift about his track record or how many people he has helped in the past. If the man can't do what he says he is a liar. I gave him my money in good faith and he assured me my parts would be ready when I needed them and so far he has let me down. If I order a kit from zenith and they tell me it will be ready on a certain date I would bet you it would be. With William he just tells you what you need to hear to get your money and if you can't tell yes I am pissed. ________________________________________________________________________________
From: Afterfxllc(at)aol.com
Date: Feb 08, 2007
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
Gary, how about you buy my 1/2 completed FWF and then work with William to get the other 1/2 of your parts. ________________________________________________________________________________
From: Afterfxllc(at)aol.com
Date: Feb 08, 2007
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
Would I have had this problem with Lycoming? The higher price is well worth the piece of mind. Half my parts won't get me in the air no matter how much I saved. In a message dated 2/8/2007 9:49:53 P.M. Eastern Standard Time, davgray(at)sbcglobal.net writes: If anybody is unhappy with what WW is offering with respect to products or timing then it would make sense to ask for a refund and go your separate way. We will all be happier. Gary Ray ________________________________________________________________________________
From: "Craig Payne" <craig(at)craigandjean.com>
Subject: RE: Locking Latch part numbers
Date: Feb 08, 2007
I think almost all the part numbers are shown in the photo assembly guide. Many of the part numbers used by Zenith are the manufacture's part numbers. For example search www.mcmaster.com for 1226A62 you will find the latch for $13.87. But I found it easier to just order all the parts from Zenith. These came from Zenith: 1 - Latch w/key 1226A62 2 - Strap Fork End P/N SA262-2 (Wicks and Spruce have SA362-2 also known as NAS1435) 1 - Inside knob (no part number) - *not* the same knob used in the non-locking latch 4 - Nicopress 871-1-C (but only 2 go at the latch-end of the cables - Wicks has these) These I had to order from Spruce: 2 - clevis pins for strap forks - AN393-7 -- Craig ________________________________________________________________________________
From: "Southern Reflections" <purplemoon99(at)bellsouth.net>
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
Date: Feb 08, 2007
I don"t know if this will help ,but I'am going through the samething with my eng. builder.It's enough to make you makeyou want to kill, What can you do, they got your money.. I think that none of them have a nodding acqaintance with the truth. It's part of there job description. What a joke....Just send more money joe 601 XL P.S. been on the two yard line for 3 mo.... ----- Original Message ----- From: "ashontz" <ashontz(at)nbme.org> Sent: Thursday, February 08, 2007 7:06 PM Subject: Zenith-List: Re: NEED TO FINISH MY PLANE William Wynne problems > > [quote="Afterfxllc(at)aol.com"]I would agree with you except he told me my > mount would be shipped one week then the next week I called and he told > me the metal shipment was due in a few days and he would be building it > that week and then ship it for me. Now that my friend was a bold face > lie. > What he needs is competition. > >> [b] > > > Maybe he just needs more help. > > Is it safe to say that at least ordering the book should be no problem? > > -------- > CH601XL - Corvair > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=93800#93800 > > > ________________________________________________________________________________
From: "BadBob" <badbob0007(at)earthlink.net>
Subject: Re: Re: NEED TO FINISH MY PLANE William Wynne problems
Date: Feb 08, 2007
I ordered the engine manual and it didn't take long to arrive. I ordered one of his (William Wynne)DVD's and received the wrong one by mistake. I was told to mail it back. I received the new one with a $5.00 bill inside to cover the return postage on the first one! Does that sound like a liar and a crook to you? A friend of mine sent his Piper engine to a certified rebuild shop.....and it took MONTHS to get it back! I for one can wait for things to arrive. I am sorry for those that can't. Perhaps airplanes aren't a good hobby for those. It can take months to get a quick built from Vans, and he gets a chunk of your money up front also. Just my thoughts, Bob from Oregon ________________________________________________________________________________
From: Afterfxllc(at)aol.com
Date: Feb 09, 2007
Subject: Re: Re: NEED TO FINISH MY PLANE William Wynne problems
Bob, With all due respect... I don't mind waiting for parts, I had to wait for 2 months to get my heads back from falcon and that was fine with me because Mark told me he was behind and when he could get to them. When it came about time to expect them I called Mark and he told me there was a slight delay and I should be getting them in a couple of weeks. I called Mark in a couple of weeks and he had just shipped them as promised. That my friend is the way you run a business. He didn't lie and say next week and next week and next week he was up front and honest about when he could get them done. If William had told me it would be 3 months before I would see my parts then so be it, but that was not the case. When someone gives me his word that is what I expect to happen. ________________________________________________________________________________
From: Afterfxllc(at)aol.com
Date: Feb 09, 2007
Subject: Re: Re: NEED TO FINISH MY PLANE William Wynne problems
Also WW is one of the only people that require all of the money up front when you order parts. And as far as the manual and DVD Grace handles that part of things. ________________________________________________________________________________
From: Afterfxllc(at)aol.com
Date: Feb 09, 2007
Subject: Re: Re: NEED TO FINISH MY PLANE William Wynne problems
I will tell you that I spoke to Gordon tonight and he said he spoke to William and I should have my parts By this Saturday. I have someone that is going to pick them up I will let you know the outcome but I am not holding my breath. ________________________________________________________________________________
Date: Feb 08, 2007
From: Administrator <admin(at)arachnidrobotics.com>
Subject: WW: Okay, We get it!
Isn't there a Corvair list this might be more appropriate for? I understand your frustration. I think we ALL do after the fifth post. Afterfxllc(at)aol.com wrote: Would I have had this problem with Lycoming? The higher price is well worth the piece of mind. Half my parts won't get me in the air no matter how much I saved. In a message dated 2/8/2007 9:49:53 P.M. Eastern Standard Time, davgray(at)sbcglobal.net writes: If anybody is unhappy with what WW is offering with respect to products or timing then it would make sense to ask for a refund and go your separate way. We will all be happier. Gary Ray ________________________________________________________________________________
From: "Robin Bellach" <601zv(at)ritternet.com>
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
Date: Feb 09, 2007
What parts do you have, for how much $? ----- Original Message ----- From: Afterfxllc(at)aol.com To: zenith-list(at)matronics.com Sent: Thursday, February 08, 2007 8:52 PM Subject: Re: Zenith-List: Re: NEED TO FINISH MY PLANE William Wynne problems Gary, how about you buy my 1/2 completed FWF and then work with William to get the other 1/2 of your parts. ________________________________________________________________________________
From: "Gary Boothe" <gboothe5(at)comcast.net>
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
Date: Feb 09, 2007
...What he needs is competition.. OK.you made your point...If that's the way you feel, then go for it!! I suspect you will spend 4 years in college, 5 years in the industry gaining knowledge and experience, and several more years perfecting your business..see you in 2019. Gary Boothe Cool, CA 601 HDSTD, WW Conversion 90% done, Tail done, wings done, working on c-section _____ From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of Afterfxllc(at)aol.com Sent: Thursday, February 08, 2007 3:04 PM Subject: Re: Zenith-List: Re: NEED TO FINISH MY PLANE William Wynne problems I would agree with you except he told me my mount would be shipped one week then the next week I called and he told me the metal shipment was due in a few days and he would be building it that week and then ship it for me. Now that my friend was a bold face lie. What he needs is competition. ________________________________________________________________________________
Date: Feb 09, 2007
From: Chris Ross <coross(at)sbcglobal.net>
Subject: Re: Zenith-List Digest: 50 Msgs - 02/08/07
Yes. I ordered one about a month ago and received it within a week. Chris Ross Weighing Options >Maybe he just needs more help. > >Is it safe to say that at least ordering the book should be no problem? > >-------- >CH601XL - Corvair ________________________________________________________________________________
Date: Feb 09, 2007
From: William Dominguez <bill_dom(at)yahoo.com>
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
What WW need is a good parts distributor. Someone who could buy his inventory wholesale and then retail it and keep track of back orders. In this case William would concentrate on making parts and give support, and the distributor will conentrate on resell and distribution. I don't know how close to production cost WW sell his parts, if this is the case, such distributor will have to raise prices a little bit. So, is there anyone with some cash, ready for a business oportunity. The hardes part would be convincing WW. William Dominguez Zodiac 601XL Plans Miami, Florida Gary Boothe wrote: v\:* {behavior:url(#default#VML);} o\:* {behavior:url(#default#VML);} w\:* {behavior:url(#default#VML);} .shape {behavior:url(#default#VML);} st1\:*{behavior:url(#default#ieooui) } ..What he needs is competition. OKyou made your point..If thats the way you feel, then go for it!! I suspect you will spend 4 years in college, 5 years in the industry gaining knowledge and experience, and several more years perfecting your business.see you in 2019. Gary Boothe Cool, CA 601 HDSTD, WW Conversion 90% done, Tail done, wings done, working on c-section --------------------------------- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of Afterfxllc(at)aol.com Sent: Thursday, February 08, 2007 3:04 PM To: zenith-list(at)matronics.com Subject: Re: Zenith-List: Re: NEED TO FINISH MY PLANE William Wynne problems I would agree with you except he told me my mount would be shipped one week then the next week I called and he told me the metal shipment was due in a few days and he would be building it that week and then ship it for me. Now that my friend was a bold face lie. What he needs is competition. ________________________________________________________________________________
Subject: Re: Drilling plastic lens
From: caspainhower(at)aep.com
Date: Feb 09, 2007
Instead of buying special bits or sharpening them backwards why not just use a unibit? They are fast and make a perfect hole with no chance of cracking the plastic/plexi. Every builder should have at least on set of unibits. Craig N601XS, 601xl, lyc 0-235, completing FWF, ready for wiring. > Here are three methods that have worked for me. > > 1 Buy bits made for drilling Plexiglas > 2. Use any standard bit, BUT.. sharpen it BACKWARDS. This means grind the > "rake" backwards. Normally a bit is ground with the cutting edge "higher" > than the relieved, trailing edge. Grind it backwards by making the "cutting > edge", lower than the trailing edge. The bit has to "burn" it's way thru > the Plexiglas, rather than "cut" it's way thru. > 3. Run a drill backwards ---------------------------------------------------------------- This e-mail message and all attachments transmitted with it from the Nuclear Generation Group of American Electric Power are for the sole use of the intended recipient(s) and may contain confidential and privileged information. Any unauthorized review, use, disclosure or distribution is prohibited. If you are not the intended recipient, please contact the sender by reply e-mail and destroy all copies of the original message. ________________________________________________________________________________
Subject: 601XL Wing plumbing and wiring and control cables.
From: "ashontz" <ashontz(at)nbme.org>
Date: Feb 09, 2007
When is it best to start doing this, after the two top and bottom skins and on and clecoed (but not riveted), and before the nose skin is even messed with? Anybody have and timelines as to when they did all they internal work. -------- CH601XL - Corvair Read this topic online here: http://forums.matronics.com/viewtopic.php?p=93909#93909 ________________________________________________________________________________
From: "Charles Wacker" <ccwacker(at)HOTMAIL.COM>
Subject: Zenith-List:
Date: Feb 09, 2007
If you go with the dual sticks you can have one throttle in the center of the panel. This is what i am doing. If you go with thestock center stick setup the center throttle would be a pain to use. That is why the center stick has two throttles on both sides of the cockpit. Chuck Wacker 610XL Quick Build >From: Hans van Riet <hansinla(at)mac.com> >Reply-To: zenith-list(at)matronics.com >To: zenith-list(at)matronics.com >Subject: Zenith-List: Date: Thu, 8 Feb 2007 10:57:41 -0800 > > >Hi Gang, > >I just ordered the Rudder starter kit to see if I'm fit to build a 601Xl >(preferably on amphibian floats). >I've been studying tons of web resources and admired many projects. >One thing strikes me as odd though and maybe your collective wisdom can >shed some light on this: > >I see double throttles on many panels. Why is this done? Would one central >throttle with the dual stick option not be sufficient? > >Thanks, > >Hans > > _________________________________________________________________ Invite your Hotmail contacts to join your friends list with Windows Live Spaces ________________________________________________________________________________
Date: Feb 09, 2007
From: "Michael Valentine" <mgvalentine(at)gmail.com>
Subject: Re: 601XL Wing plumbing and wiring and control cables.
I did most of my stuff after riveting the bottom skin. I would drill your entire top skin to A5, finish the wing tip, and then have at it. I also worked on my nose skin and fuel tank before running the wires/tubes. I bought nylon conduit from Vans and ran it the length of the wing just behind the baggage locker. (On that note - make sure you know where the back of the locker is before you run your wires so that they are clear.) I ran this conduit about an inch below the top of the wing. I ran tubing for AOA/pitot near the bottom. The big conduit used grommets 931-14-20 (I think - that is from memory - the 14-20 is definitely right). The conduit is fantastic for easily running wires. You can cut small holes in it along the way if you are installing aileron trim or a heated pitot. Have fun. Michael in NH - finishing the second wing this weekend come hell or high water On 2/9/07, ashontz wrote: > > > When is it best to start doing this, after the two top and bottom skins > and on and clecoed (but not riveted), and before the nose skin is even > messed with? Anybody have and timelines as to when they did all they > internal work. > > -------- > CH601XL - Corvair > ________________________________________________________________________________
From: "BadBob" <badbob0007(at)earthlink.net>
Subject:
Date: Feb 09, 2007
I re-read my post and it had a little 'bite' to it that I didn't intend. I guess I should 'proof read' my comments! LOL How do I get hold of Falcon to get some head work done? Thanks, Bob form Oregon ________________________________________________________________________________
From: NYTerminat(at)aol.com
Date: Feb 09, 2007
Subject: Re: No Title
With one of the cruise controls off a Goldwing? In a message dated 2/9/2007 8:31:51 A.M. Eastern Standard Time, Larry(at)portouw.com writes: --> Zenith-List message posted by: "Larry Portouw" Stray voltage (It's early). Has anyone ever tried a twist throttle on the stick? - 601zv(at)ritternet.com wrote: > Me too. I was mistakenly thinking of the single center stick situation - a > bit of mind warp apparently translated dual stick into single stick. I'm > doing the single stick and don't see a practical way to avoid the dual > throttle. > > Do not archive. > ________________________________________________________________________________
Date: Feb 09, 2007
From: Paul Mulwitz <p.mulwitz(at)worldnet.att.net>
Subject: Re: 601XL Wing plumbing and wiring and control cables.
I did the wiring and plumbing after the bottom skin was riveted. This was the point when I installed the navigation lights and strobes as well as the pitot and LRI probes. Paul XL fuselage At 06:38 AM 2/9/2007, you wrote: > >When is it best to start doing this, after the two top and bottom >skins and on and clecoed (but not riveted), and before the nose skin >is even messed with? Anybody have and timelines as to when they did >all they internal work. > >-------- >CH601XL - Corvair - ________________________________________________________________________________
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
From: "Gig Giacona" <wr.giacona(at)cox.net>
Date: Feb 09, 2007
I've ordered three items from WW. First, the manual a couple of years ago. I got it in a week or two. 4 or 5 months ago I ordered the engine mount. Got it in 3 weeks. Then I called him in October to talk about ordering a complete engine. We talked on the phone for over 30 minutes most of which was spent with him trying to talk me out of him building my engine. He talked me into going to the Corvair College that was happening the next month. I learned a lot. Got to fly in a few Corvair powered aircraft. In the end I decided that while I could do it if I had to I would be better off with him building my engine. As I said before I took the 6 to 8 weeks quote with a grain of salt. I also figured this out. WW is an engineer he's not a salesman and he isn't an organizational whiz. If I could give him one piece of business advise it would be to hire a manager and let the manager do the scheduling and delivery time quotes. His operation is basically a 2 or 3 man, 1 woman and 1 cat shop. His sales have increased dramatically, he is still doing R&D on many of the things he is going to offer and a lot of the stuff that goes into his product comes from other sources that he doesn't have a lot of control over. If you didn't understand this going in YOU didn't do your homework. I'd be willing to bet that if you had called him and placed your order and he had told you that he wasn't sure when you would get the product you would have been on here bitching that WW dosen't have a product and the whole Corvair engine thing is hype. If you can't live with the delays I'd suggest you go with a Lycoming, Rotax or Jabariu. -------- W.R. "Gig" Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR Read this topic online here: http://forums.matronics.com/viewtopic.php?p=93955#93955 ________________________________________________________________________________
From: Afterfxllc(at)aol.com
Date: Feb 09, 2007
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
Well since I am building a zenith it is appropriately directed. In a message dated 2/9/2007 10:05:23 A.M. Eastern Standard Time, 601zv(at)ritternet.com writes: Convincing WW that he needs a middleman to increase prices would be impossible. He is quite aware that the problem is with production and that the time and cost involved in the distribution part is insignificant in comparison. This thread has been hashed over and rehashed many times on the Corvair list, and related posts would more appropriately be directed there instead to the Zenith list. Just my 2-cents worth. Do not archive. ________________________________________________________________________________
From: Afterfxllc(at)aol.com
Date: Feb 09, 2007
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
I also saw a dual point that was for the corvair that wasn't William's some where but can't remember where at the moment. In a message dated 2/9/2007 10:14:12 A.M. Eastern Standard Time, larry(at)macsmachine.com writes: --> Zenith-List message posted by: LarryMcFarland Raymond, There was a dual ignition paper by Paul Messenger which converted a single pickup and module distributor to dual pickups and used externalized modules. I have a copy of that data if you're interested. I used that information to convert my Subaru to dual ignition. If that's what you need, contact me off line (larry(at)macsmachine.com). Point type ignition is another matter. Larry McFarland at www.macsmachine.com do not archive ________________________________________________________________________________
From: Afterfxllc(at)aol.com
Date: Feb 09, 2007
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
Once again let me repeat myself so the ONES WITH GLASSES CAN SEE IT!!! WILLIAM AND MYSELF HAD A LONG TALK ABOUT MY PROJECT AND I TOLD HIM I WAS ALMOST READY FOR FWF HE ASSURED ME I WOULD NOT HAVE TO WAIT ON PARTS. If he would have told me it would be months after his quoted time frame I would have made another choice SO HE IS A SALESMAN. In a message dated 2/9/2007 12:10:05 P.M. Eastern Standard Time, wr.giacona(at)cox.net writes: --> Zenith-List message posted by: "Gig Giacona" I've ordered three items from WW. First, the manual a couple of years ago. I got it in a week or two. 4 or 5 months ago I ordered the engine mount. Got it in 3 weeks. Then I called him in October to talk about ordering a complete engine. We talked on the phone for over 30 minutes most of which was spent with him trying to talk me out of him building my engine. He talked me into going to the Corvair College that was happening the next month. I learned a lot. Got to fly in a few Corvair powered aircraft. In the end I decided that while I could do it if I had to I would be better off with him building my engine. As I said before I took the 6 to 8 weeks quote with a grain of salt. I also figured this out. WW is an engineer he's not a salesman and he isn't an organizational whiz. If I could give him one piece of business advise it would be to hire a manager and let the manager do the scheduling and delivery time quotes. His operation is basically a 2 or 3 man, 1 woman and 1 cat shop. His sales have increased dramatically, he is still doing R&D on many of the things he is going to offer and a lot of the stuff that goes into his product comes from other sources that he doesn't have a lot of control over. If you didn't understand this going in YOU didn't do your homework. I'd be willing to bet that if you had called him and placed your order and he had told you that he wasn't sure when you would get the product you would have been on here bitching that WW doesn't have a product and the whole Corvair engine thing is hype. If you can't live with the delays I'd suggest you go with a Lycoming, Rotax or Jabariu. -------- W.R. "Gig" Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR ________________________________________________________________________________
From: "Herbert Heaton" <heatonhe36(at)msn.com>
Subject: Drilling wing spars
Date: Feb 09, 2007
Wade, I used a laser level to set the dihedral of the outer spar to the center spar. Fit your outer spar to the center spar and lay flat on your workbench. Tape the laser level to the bottom of the center spar with the laser pointing toward the wing tip. Measure the distance from the laser beam to the bottom of the outer spar where it meets the center spar and add this to the dimension you calculate at the tip. 6-W-4, lower right corner gives you all the measurements you need to calculate the rise for the 5.65 deg angle. A scale held at the end of the spar will allow you to set the angle within 1/2 mm. Good luck, Herb >From: "wade jones" <wjones(at)brazoriainet.com> >Reply-To: zenith-list(at)matronics.com >To: >Subject: Zenith-List: Drilling wing spars >Date: Thu, 8 Feb 2007 14:11:02 -0600 > >Hello Group ,I am ready to drill the 5/16 holes in my center spar and the >wing spars on a 601XL .I have just bought a 5/16 reamer and a 9/32 drill >bit .I have received some good advise from Dave Clay as he has recently >completed this task . Any additional advise or tips from fellow scratch >builders that may help me on this task would be greatly appreciated . >Thanks >Wade Jones South Texas >601XL plans building >Cont. 0200 ________________________________________________________________________________
Date: Feb 09, 2007
From: <dredmoody(at)cox.net>
Subject: Re: 601XL Wing plumbing and wiring and control cables.
Many builders have strongly recommended leaving the rear and middle top skins clecoed until the very last moment possible to preserve access for wiring and rigging. I think that is the only reasonable way to proceed. Also, quite a few builders recommend making all or at least part of the front top skin removeable via nutplates or U-clips or J-clips and screws. I think that is a very good idea unless you are young and skinny and flexible enough to wriggle into the rudder pedal are upside down and face up to do any inspection or repair work between the panel and the firewall. I possess none of the aforementioned attributes so I will be installing a crapload of nutplates to allow removal of the entire front top skin. If you accept this advice and do the same you will have little or no access issues when you do plumbing, wiring and rigging. Remember to plan so that once the rear and middle top skins are rivetted, critical things like connectors and turnbuckles can be accessed from some removeable hatch, fairing or from the cockpit. Dred 601XL/Jabiru/middle top skin ---- Paul Mulwitz wrote: > I did the wiring and plumbing after the bottom skin was > riveted. This was the point when I installed the navigation lights > and strobes as well as the pitot and LRI probes. > > Paul > XL fuselage > > At 06:38 AM 2/9/2007, you wrote: > > > >When is it best to start doing this, after the two top and bottom > >skins and on and clecoed (but not riveted), and before the nose skin > >is even messed with? Anybody have and timelines as to when they did > >all they internal work. ________________________________________________________________________________
Date: Feb 09, 2007
From: <dredmoody(at)cox.net>
Subject: Throttle and stick configuration
Guys..... at the risk of stating the obvious, the K.I.S.S. rules applies here, big-time. The more complicated the throttle linkage gets, the more likely you are to have a serious inflight malfunction or failure. The fairly simple dual throttle linkage or in my case, the simple and rugged dual stick option seem completely trustworthy and dependable. Now a twist grip throttle or an electronic cruise control device???? I wouldn't try that. Dred ---- NYTerminat(at)aol.com wrote: > > With one of the cruise controls off a Goldwing? > > Larry(at)portouw.com writes: > > Stray voltage (It's early). Has anyone ever tried a twist throttle on the > stick? - > > 601zv(at)ritternet.com wrote: > > Me too. I was mistakenly thinking of the single center stick situation - a > > bit of mind warp apparently translated dual stick into single stick. I'm > > doing the single stick and don't see a practical way to avoid the dual > > throttle. > > > > Do not archive. ________________________________________________________________________________
From: NYTerminat(at)aol.com
Date: Feb 09, 2007
Subject: Re: Throttle and stick configuration
Dred, It was a joke about the cruise control!!!!!! In a message dated 2/9/2007 1:33:34 P.M. Eastern Standard Time, dredmoody(at)cox.net writes: --> Zenith-List message posted by: Guys..... at the risk of stating the obvious, the K.I.S.S. rules applies here, big-time. The more complicated the throttle linkage gets, the more likely you are to have a serious inflight malfunction or failure. The fairly simple dual throttle linkage or in my case, the simple and rugged dual stick option seem completely trustworthy and dependable. Now a twist grip throttle or an electronic cruise control device???? I wouldn't try that. Dred ---- NYTerminat(at)aol.com wrote: > > With one of the cruise controls off a Goldwing? > > Larry(at)portouw.com writes: > > Stray voltage (It's early). Has anyone ever tried a twist throttle on the > stick? - > > 601zv(at)ritternet.com wrote: > > Me too. I was mistakenly thinking of the single center stick situation - a > > bit of mind warp apparently translated dual stick into single stick. I'm > > doing the single stick and don't see a practical way to avoid the dual > > throttle. > > > > Do not archive. ________________________________________________________________________________
Date: Feb 09, 2007
From: LarryMcFarland <larry(at)macsmachine.com>
Subject: Re: 601XL Wing plumbing and wiring and control cables.
Dred, I'd recommend you not use nutplates, but do use u-nuts and j-nuts to do the forward top skin. Too much effort in installing nut plates and little room to work with if you have a header tank at the firewall and instruments at the other. The cost versus effective holding, repair, replacement and install really favors 6-32 u-nut/j-nut installation in this particular area. Well said, you're going to appreciate the ease of access anyway. There are ways to make it easier to remove the fwd top skin too. Larry McFarland - 601HDS at www.macsmachine.com dredmoody(at)cox.net wrote: > > Many builders have strongly recommended leaving the rear and middle top skins clecoed until the very last moment possible to preserve access for wiring and rigging. I think that is the only reasonable way to proceed. Also, quite a few builders recommend making all or at least part of the front top skin removeable via nutplates or U-clips or J-clips and screws. I think that is a very good idea unless you are young and skinny and flexible enough to wriggle into the rudder pedal are upside down and face up to do any inspection or repair work between the panel and the firewall. I possess none of the aforementioned attributes so I will be installing a crapload of nutplates to allow removal of the entire front top skin. > > If you accept this advice and do the same you will have little or no access issues when you do plumbing, wiring and rigging. Remember to plan so that once the rear and middle top skins are rivetted, critical things like connectors and turnbuckles can be accessed from some removeable hatch, fairing or from the cockpit. > > Dred > 601XL/Jabiru/middle top skin > > ________________________________________________________________________________
From: "BadBob" <badbob0007(at)earthlink.net>
Subject: Re: Re: NEED TO FINISH MY PLANE William Wynne problems
Date: Feb 09, 2007
I re-read my post and it had a little 'bite' to it that I didn't intend. I guess I should 'proof read' my comments! LOL How do I get hold of Falcon to get some head work done? Thanks, Bob form Oregon ________________________________________________________________________________
Date: Feb 09, 2007
From: Paul Mulwitz <p.mulwitz(at)worldnet.att.net>
Subject: Re: XL Flaps: Maximum down deflection.
Hi Tim, I understand the choice between using deep slips and flaps for creating a steep approach to landing. I am not sure either one has much advantage over the other one. Of course if you have a plane with no flaps you have no choice. I guess the slip choice can be a little unnerving on inexperienced passengers, but I am not sure if this is an advantage or disadvantage. The situation is a little different with takeoff. A little flaps - perhaps 10 degrees - can greatly shorten your ground roll and might even allow you to climb at a higher angle. This option doesn't exist on a plane with no flaps. The situation I ran into while building my XL showed me several things about the kit and plans. 1. The design has recently been changed to limit the flap deflection to 20 degrees instead of the 30 degrees the XL has had since its first prototype. This was done without any mention to the buyer community - just a change that kit and plan buyers learn about as they reach that stage of building. Perhaps the only reason for this change was to allow the elevator trim to neutralize the pitch with full flaps - something that apparently was not possible with 30 degrees of flaps. According to my current flight instructor and fellow local EAA club member, this is a very important quality for a plane to have and is indeed required for part 23 certification. His explanation talked about having a bee chase you around the cockpit on approach so you let go of the stick to defend yourself. This change certainly had nothing to do with LSA stall speeds since they are specified without the use of flaps. 2. The flap control design is very sensitive to the vertical position of the long control tube that connects the two flaps. If this tube is mounted too low (as on my first attempt) then there is a collision between the large channel the tube is mounted on and the steel tube extension on the linear motor actuator. This seems like a really bad problem to me. The location of the control tube is not specified on the prints. Instead, it is determined by a long string of events that lead to the exact location of the wing trailing edge. I plan to suggest this specification be changed to help following builders avoid the problem I had. 3. Reports from current XL owners indicate 20 degrees of flap deflection is sufficient for their flying needs and 30 is just plain overkill. I suppose that means it is reasonable to accept the new design from ZAC even though it could have been changed in a more public way. 4. As always, support from ZAC has been excellent. In this case, Caleb spent time on this problem including several communications and parts of several days of effort. Paul XL fuselage At 08:16 AM 2/9/2007, you wrote: > >If you want to lose a bunch of altitude in a hurry without >overspeeding the aircraft try a slip. I fly a Aeronca L16A which >has no flaps and don't really miss them. When I put it into a slip >it comes down like a rock (without gaining airspeed) - as soon as I >release the slip I'm back flying at my desired attitude and >airspeed. The flat side of the XL should make it slip pretty good. > >My understanding is that the flaps were added to the XL to get the >stall speeds within the light sport category. > >That said, when my plane is done I'm sure I'll use flaps on >approach. I will also experiment (at altitude) with slips with >flaps extended as well as the ability of the aircraft to hold >altitude and climb with full flaps. > >Tim > >--- ________________________________________________________________________________
From: Afterfxllc(at)aol.com
Date: Feb 09, 2007
Subject: Re: Re: NEED TO FINISH MY PLANE William Wynne problems
Mark (Falcon) 2043 S Fish Hatchery Road Oregon, WI 53575 (608) 835-3317 In a message dated 2/9/2007 2:06:02 P.M. Eastern Standard Time, badbob0007(at)earthlink.net writes: I re-read my post and it had a little 'bite' to it that I didn't intend. I guess I should 'proof read' my comments! LOL How do I get hold of Falcon to get some head work done? Thanks, Bob form Oregon ________________________________________________________________________________
Date: Feb 09, 2007
From: Keystone Engineering LLC <keystone(at)gci.net>
Subject: VGs feathers on an 801
I finally got time to add 100 VGs to my tail to see if that makes a difference. It did not seem to make a difference. Here is a summary of my testing. I only stalled the plane 3 or 4 times in each configuration. The numbers should be within a mile an hr or two. The winds have been light when I have done the testing. I used GPS speeds. To calculate air speeds at high altitudes I assumed the plane's speed would increase 3% per 1000' rise in altitude. Removed Leading Edge Slats off the CH 801 Installed home made VGs 10% of chord and at a 45 degree angle Stall clean 55 Stall dirty 43 Cruise I 108 MPH GPS 103 MPH Density altitude at 3000' +500' Cruise at 4500' Standard day 115 MPH Installed feathers at 10% of chord at 12 degrees Stall clean 51 Stall dirty 45 Cruise I 110 MPH GPS 104 MPH Cruise at 4500' Standard day 113 MPH Installed Feathers at 6% of chord at 12 degrees Stall clean 50 Stall dirty 45 Cruise not measured Installed Feathers at 6% of chord at 12 degrees Removed large VGs from tail installed 100 smaller home made VGs at a 15 degree angle Stall clean 50 Stall dirty 45 Cruise I 105 MPH GPS 103 Cruise at 4500' standard day 114 MPH Take off and landing distances are definitely longer. They are a lot shorter than a Cessna but... If you factor the cruise to 6000' you would be 122 MPH. The plane seems slipperier. Not like a Bonanza or Mooney but more slippery that it was. Before VGs I used 50 as my final approach speed now I need to use 58 mph. Is loosing 8 mph on the bottom end worth gaining 10 mph on the top end? Bill Wilcox N801BW 280 hrs Valdez, Ak Scratching head contemplating installing fairings to lift struts, fixing gas tank leak and installing new engine driven fuel pump and electric fuel pump. Does maintenance ever end? ________________________________________________________________________________
Date: Feb 09, 2007
From: Gary Briggs <idyll1(at)clearwire.net>
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
Bob, I have been waiting on a nosebowl I ordered last March (2006). If I were waiting on a manual or a DVD it wouldn't be any big deal. Like the originator of this thread, I have committed to the corvair conversion (and have a completed engine) and just want to get the part(s) I ordered and paid for so I can complete my project. When you pay a seller for an item, they have a responsibility to provide the item in a reasonable amount of time. That is the way things are expected to work. I'm glad you got your manual and DVD on time. Why don't you order a dozen nosebowls, (since you get parts on time) you could kick the price up a hundred bucks and sell them to builders who have been waiting for months on their orders. Gary -- ________________________________________________________________________________
Date: Feb 09, 2007
From: Juan Vega <amyvega2005(at)earthlink.net>
Subject: Re: 601XL Wing plumbing and wiring and control cables.
just -pleace a bottom hatch, they are in the plans. Juan -----Original Message----- >From: dredmoody(at)cox.net >Sent: Feb 9, 2007 1:24 PM >To: zenith-list(at)matronics.com >Subject: Re: Zenith-List: 601XL Wing plumbing and wiring and control cables. > > >Many builders have strongly recommended leaving the rear and middle top skins clecoed until the very last moment possible to preserve access for wiring and rigging. I think that is the only reasonable way to proceed. Also, quite a few builders recommend making all or at least part of the front top skin removeable via nutplates or U-clips or J-clips and screws. I think that is a very good idea unless you are young and skinny and flexible enough to wriggle into the rudder pedal are upside down and face up to do any inspection or repair work between the panel and the firewall. I possess none of the aforementioned attributes so I will be installing a crapload of nutplates to allow removal of the entire front top skin. > >If you accept this advice and do the same you will have little or no access issues when you do plumbing, wiring and rigging. Remember to plan so that once the rear and middle top skins are rivetted, critical things like connectors and turnbuckles can be accessed from some removeable hatch, fairing or from the cockpit. > >Dred >601XL/Jabiru/middle top skin > >---- Paul Mulwitz wrote: >> I did the wiring and plumbing after the bottom skin was >> riveted. This was the point when I installed the navigation lights >> and strobes as well as the pitot and LRI probes. >> >> Paul >> XL fuselage >> >> At 06:38 AM 2/9/2007, you wrote: >> > >> >When is it best to start doing this, after the two top and bottom >> >skins and on and clecoed (but not riveted), and before the nose skin >> >is even messed with? Anybody have and timelines as to when they did >> >all they internal work. > > ________________________________________________________________________________
Subject: NTSB Report on 601XL last Feb
From: "dougsire" <dsire(at)imt.net>
Date: Feb 09, 2007
I saw where the NTSB report on the fatal 601XL accident last February in Oakdale, CA has been completed. It doesn't list a probable cause and it didn't necessarily answer the questions I had. -------- Doug Sire 601XL Read this topic online here: http://forums.matronics.com/viewtopic.php?p=94011#94011 ________________________________________________________________________________
From: "Steve Shuck" <stshuck(at)comcast.net>
Subject: Re: NTSB Report on 601XL last Feb
Date: Feb 09, 2007
I agree, there is nothing said about a missing bolt or nut on the rear wing spar as reported from a Canadian Zenith dealer. ----- Original Message ----- From: "dougsire" <dsire(at)imt.net> Sent: Friday, February 09, 2007 12:30 PM Subject: Zenith-List: NTSB Report on 601XL last Feb > > I saw where the NTSB report on the fatal 601XL accident last February in > Oakdale, CA has been completed. It doesn't list a probable cause and it > didn't necessarily answer the questions I had. > > -------- > Doug Sire 601XL > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=94011#94011 > > > ________________________________________________________________________________
Subject: Re: Need a BRS?
From: "aprazer" <aprazer(at)cableone.net>
Date: Feb 09, 2007
Beech does make a pretty good bird, but have you looked at the Navion? -------- The poh-oh-unemployed farm boy from Idaho Read this topic online here: http://forums.matronics.com/viewtopic.php?p=94014#94014 ________________________________________________________________________________
Date: Feb 09, 2007
From: "John Marzulli" <john.marzulli(at)gmail.com>
Subject: Re: Need a BRS?
On the topic of BRS.... I got this link in my office email today: http://www.turbopilot.com/copa/image3/brs.wmv John in Seattle On 2/9/07, aprazer wrote: > > > Beech does make a pretty good bird, but have you looked at the Navion? > > -------- > The poh-oh-unemployed farm boy from Idaho > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=94014#94014 > > -- John Marzulli http://701Builder.blogspot.com/ "Flying a plane is no different than riding a bicycle... it's just a lot harder to put baseball cards in the spokes. ________________________________________________________________________________
From: "C Smith" <pilot4profit(at)sbcglobal.net>
Subject: 601XL Wing plumbing and wiring and control cables.
Date: Feb 09, 2007
Forgive me if this is slightly off topic, but I spotted an ad for Kapton tubing the other day in one of my engineering newsletters. The stuff is very light and thin, and carries a fire resistant rating. It may not be as cheap as the stuff from Lowe's aviation supply, but for lightness I would it is worth a look. I worked with this stuff years ago, and perhaps for out aircraft, it might make a good conduit choice. Try a Google on Kapton tube. Craig Smith _____ From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of Michael Valentine Sent: Friday, February 09, 2007 10:49 AM Subject: Re: Zenith-List: 601XL Wing plumbing and wiring and control cables. I did most of my stuff after riveting the bottom skin. I would drill your entire top skin to A5, finish the wing tip, and then have at it. I also worked on my nose skin and fuel tank before running the wires/tubes. I bought nylon conduit from Vans and ran it the length of the wing just behind the baggage locker. (On that note - make sure you know where the back of the locker is before you run your wires so that they are clear.) I ran this conduit about an inch below the top of the wing. I ran tubing for AOA/pitot near the bottom. The big conduit used grommets 931-14-20 (I think - that is from memory - the 14-20 is definitely right). The conduit is fantastic for easily running wires. You can cut small holes in it along the way if you are installing aileron trim or a heated pitot. Have fun. Michael in NH - finishing the second wing this weekend come hell or high water ________________________________________________________________________________
Date: Feb 09, 2007
From: Jim Logajan <JamesL(at)Lugoj.com>
Subject: Re: Need a BRS?
John Marzulli wrote: > On the topic of BRS.... > > I got this link in my office email today: > > http://www.turbopilot.com/copa/image3/brs.wmv That's quite amazing - thanks for passing it on! Jim Logajan ________________________________________________________________________________
From: MaxNr(at)aol.com
Date: Feb 09, 2007
Subject: Re:Throttle and stick configuaration
Many have most of their experience in aircraft that you control pitch and roll with the right hand and power with the left. (Piper J-3, Bell Huey, 1-26 glider). It seems natural. Some years ago, a retired fighter pilot was checking out in an executive jet. He landed hard while doing a go around. Old habits led him to "apply power" pushing forward with his left hand and pulling back with his right to "pitch up". I worried that I would have the same problem with a Luscombe that I bought. They have dual sticks and center throttle. Happy to report that there was no problem and it immediately felt normal. I say don't fret about it but build it fool proof. Bob Lyc XL (tail feathers) dual sticks ________________________________________________________________________________
From: MaxNr(at)aol.com
Date: Feb 09, 2007
Subject: Composite Landing Gears from Aircraft Spruce
Does anyone have experience with this type of landing gear? Looks like a big weight saving. Click here: Composite Landing Gears from Aircraft Spruce http://www.aircraftspruce.com/catalog/lgpages/compositelg.php ________________________________________________________________________________
From: "C Smith" <pilot4profit(at)sbcglobal.net>
Subject: VGs feathers on an 801
Date: Feb 09, 2007
Aren't VGs on the tail surfaces used for correcting control issues, not for changing stall speeds? Craig Smith _____ From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of Keystone Engineering LLC Sent: Friday, February 09, 2007 2:36 PM Subject: Zenith-List: VGs feathers on an 801 I finally got time to add 100 VGs to my tail to see if that makes a difference. It did not seem to make a difference. Here is a summary of my testing. I only stalled the plane 3 or 4 times in each configuration. The numbers should be within a mile an hr or two. The winds have been light when I have done the testing. I used GPS speeds. To calculate air speeds at high altitudes I assumed the plane's speed would increase 3% per 1000' rise in altitude. Removed Leading Edge Slats off the CH 801 Installed home made VGs 10% of chord and at a 45 degree angle Stall clean 55 Stall dirty 43 Cruise I 108 MPH GPS 103 MPH Density altitude at 3000' +500' Cruise at 4500' Standard day 115 MPH Installed feathers at 10% of chord at 12 degrees Stall clean 51 Stall dirty 45 Cruise I 110 MPH GPS 104 MPH Cruise at 4500' Standard day 113 MPH Installed Feathers at 6% of chord at 12 degrees Stall clean 50 Stall dirty 45 Cruise not measured Installed Feathers at 6% of chord at 12 degrees Removed large VGs from tail installed 100 smaller home made VGs at a 15 degree angle Stall clean 50 Stall dirty 45 Cruise I 105 MPH GPS 103 Cruise at 4500' standard day 114 MPH Take off and landing distances are definitely longer. They are a lot shorter than a Cessna but... If you factor the cruise to 6000' you would be 122 MPH. The plane seems slipperier. Not like a Bonanza or Mooney but more slippery that it was. Before VGs I used 50 as my final approach speed now I need to use 58 mph. Is loosing 8 mph on the bottom end worth gaining 10 mph on the top end? Bill Wilcox N801BW 280 hrs Valdez, Ak Scratching head contemplating installing fairings to lift struts, fixing gas tank leak and installing new engine driven fuel pump and electric fuel pump. Does maintenance ever end? ________________________________________________________________________________
From: NYTerminat(at)aol.com
Date: Feb 09, 2007
Subject: Re: Composite Landing Gears from Aircraft Spruce
I just sent mine back to Aircraft Spruce today. It is a 2 pc set that requires you make up and design custom attachment brackets. I purchased the NK-07 for my CH701, had a lot of hassle returning them, told them that they are not a direct replacement. They look nice, seem to be of good quality, but not worth my effort to convert to my already flying plane. Bob Spudis N701ZX In a message dated 2/9/2007 5:32:06 P.M. Eastern Standard Time, MaxNr(at)aol.com writes: Does anyone have experience with this type of landing gear? Looks like a big weight saving. _Click here: Composite Landing Gears from Aircraft Spruce_ (http://www.aircraftspruce.com/catalog/lgpages/compositelg.php) http://www.aircraftspruce.com/catalog/lgpages/compositelg.php ________________________________________________________________________________
Date: Feb 09, 2007
From: Paul Mulwitz <p.mulwitz(at)worldnet.att.net>
Subject: Re: NTSB Report on 601XL last Feb
Here is a link to the report for anyone who wants to read it: http://www.ntsb.gov/ntsb/GenPDF.asp?id=LAX06LA105&rpt=fa Paul XL fuselage At 12:30 PM 2/9/2007, you wrote: > >I saw where the NTSB report on the fatal 601XL accident last >February in Oakdale, CA has been completed. It doesn't list a >probable cause and it didn't necessarily answer the questions I had. > >-------- >Doug Sire 601XL > > - ________________________________________________________________________________
Date: Feb 09, 2007
From: Jim Logajan <JamesL(at)Lugoj.com>
Subject: Re: Need a BRS?
John Marzulli wrote: > On the topic of BRS.... > > I got this link in my office email today: > > http://www.turbopilot.com/copa/image3/brs.wmv Here's what appears to be the full cockpit video from collision to touchdown: http://www.youtube.com/watch?v=v_JAg1ZedGo According to the comments, he was flying a Rans S6. Also, the CNN video was also posted to YouTube, and based on the dates of those postings this appears to have been reported back in December (around Christmas) of last year. ________________________________________________________________________________
From: "Bill Naumuk" <naumuk(at)alltel.net>
Subject: WW
Date: Feb 09, 2007
All- The question is, did WW intend to go into mass production from the get-go, or was he putzing around his shop, came up with an idea and enormous demand evolved without warning? All of us have a mod of our own. Who knows how to build it? You, maybe one or two other people. Everyone finds out about it and they want one. All of a sudden you have have orders coming out the ying yang, but who's qualified to fill them? Sounds suspiciously like the background of recent posts. The inconsistant delivery times are a mystery, though. Bill Naumuk HDS Fuselage Townville, Pa ________________________________________________________________________________
Date: Feb 09, 2007
From: "Steve Hulland" <marinegunner(at)gmail.com>
Subject: Re: XL Flaps: Maximum down deflection.
Why not try a speed brake somewhere under the center fuselage? -- Semper Fi, Steven R. Hulland CH 600 Taildragger Amado, AZ This and all other incoming/outgoing email, attachments and replies scanned prior to opening/sending and uses an external firewall to help insure virus free email and attachments. ________________________________________________________________________________
Date: Feb 09, 2007
From: "Steve Hulland" <marinegunner(at)gmail.com>
Subject: Re: NTSB Report on 601XL last Feb
NTSB report page is no good if your computer cannot open an "asp" file. -- Semper Fi, Steven R. Hulland CH 600 Taildragger Amado, AZ This and all other incoming/outgoing email, attachments and replies scanned prior to opening/sending and uses an external firewall to help insure virus free email and attachments. ________________________________________________________________________________
From: "Craig Payne" <craig(at)craigandjean.com>
Subject: NTSB Report on 601XL last Feb
Date: Feb 09, 2007
Actually the link ends up opening a PDF (Adobe Acrobat) file. A common format also used for the Zenith photo assembly guides. Get the free reader here: www.adobe.com/products/acrobat/readstep2.html -- Craig ________________________________________________________________________________
Subject: Wings 601XL
From: "austria" <kleinsaft(at)HOTMAIL.COM>
Date: Feb 10, 2007
How quickly one can remove the wings and store on a trailer? [Question] austria Read this topic online here: http://forums.matronics.com/viewtopic.php?p=94106#94106 ________________________________________________________________________________
Subject: Re: WW
From: "ashontz" <ashontz(at)nbme.org>
Date: Feb 10, 2007
[quote="naumuk(at)alltel.net"]All- The question is, did WW intend to go into mass production from the get-go, or was he putzing around his shop, came up with an idea and enormous demand evolved without warning? All of us have a mod of our own. Who knows how to build it? You, maybe one or two other people. Everyone finds out about it and they want one. All of a sudden you have have orders coming out the ying yang, but who's qualified to fill them? Sounds suspiciously like the background of recent posts. The inconsistant delivery times are a mystery, though. Bill Naumuk HDS Fuselage Townville, Pa > [b] Probably the later. I also wouldn't be surprised if he's personally checking each part. which is a good thing. Something like that could take awhile. He's probably just meticulous about what goes out the door. -------- CH601XL - Corvair Read this topic online here: http://forums.matronics.com/viewtopic.php?p=94118#94118 ________________________________________________________________________________
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
From: "ashontz" <ashontz(at)nbme.org>
Date: Feb 10, 2007
[quote="mrcc1234(at)sbcglobal.net"]Look guys and gals, Don't you think you are being a little hard on the guy. What follows is not a rant or tirade, but a few suggestions. Everyone is welcome to hit the delete key if they want. William has been nothing but helpful to hundreds of folks at no cost. He has made it possible for most of us to be able to have our own plane and to still be safe about it for a reasonable cost. His track record is second to none and for at least half the money of comparable engines. He also does not run and hide when something ends up being a problem. He posts every bit of research and gives the best solution from a money, safety and experience perspective. Sure he has more work than he can handle, but didn't you know that going in? Just take a look at the turnout he always gets and the crowds that are being converted to Corvair Flyers. If he wants to keep his business small and keep from growing into a nameless face of a company that's fine with me. He may even still be around 10 years from now because of it. Just order your parts well in advance or build them yourself. This world we live in has conditioned us to expect everything now, but I think some things are worth the wait. I will see you at the airport in my plane someday thanks to William Wynne, the EAA, a few local builders and Zenith. These are the folks I have learned to trust. Kindest Regards, Matt Stecher in Katy, TX XL Corvair > -- Yes, I support him too, even if he's a little slow on production. This is what grassroots aviation is about. This is what it was like 10 years ago, mom and pop outfits and doing their best. Be glad you still have this level of freedom. It could all be regulated by the FAA outright these days. 10+ years ago you'd be hard pressed to have even basic access and info about the Corvair conversion. Personally, I'd rather wait 2 months for parts then either never get them because they weren't available or there wasn't anyone out there that had done this level of research. WW runs a relatively small shop. Try rebuilding an engine yourself. I've done it, but it takes quite awhile, but it they're doing 5 a week and there's 8 people in the shop (8 people he trusts which extends to you trusting too) and there's 100+ on back order, well, it's going to take awhile. Not only that, they're also building custom parts for DYIers, as well as things like engine mounts and putting together Corvair workshops, I'd say they have their hands full. Just be patient. Probably should have ordered the engine from him 6 months ago. If you're in that much of a hurry, why not buy one of the ones he has advertised as ready to go on his website and just leave him your core? -------- CH601XL - Corvair Read this topic online here: http://forums.matronics.com/viewtopic.php?p=94120#94120 ________________________________________________________________________________
From: Phil Maxson <pmaxpmax(at)HOTMAIL.COM>
Subject: Speed Brake?! Are We Still Talking about the CH601?
Date: Feb 10, 2007
Speed Brake? I must say, this is the first time I've heard that one! Are n't those things usually found on fast, slick airplanes? The XL doesn't re ally even need flaps (though I use them on almost every landing to point th e nose down). You could be the first in the neighborhood to have one.Phil Maxson 601XL/Corvair Northwest New Jersey Date: Fri, 9 Feb 2007 19:17:58 -0700From: marinegunner(at)gmail.comTo: zenith- list(at)matronics.comSubject: Re: Zenith-List: Re: XL Flaps: Maximum down defl ection.Why not try a speed brake somewhere under the center fuselage?-- Sem per Fi,Steven R. HullandCH 600 TaildraggerAmado, AZThis and all other incom ing/outgoing email, attachments and replies scanned prior to opening/sendin g and uses an external firewall to help insure virus free email and attachm ents. _________________________________________________________________ Live Search: Better results, fast http://get.live.com/search/overview ________________________________________________________________________________
Subject: Wing Kit Crate Dimensions are...
From: "PatrickW" <pwhoyt(at)yahoo.com>
Date: Feb 10, 2007
I just got my wing kit. Big crate. Here are the dimensions for the next builder who's wondering how big of a trailer he needs: Crate length: 151" Crate width: 49" Crate height: 27.5" Crate weight: 651 lbs I'd rented a 12' trailer with a tailgate. 12' trailer... 12 and a half foot crate... Had a bit of a challange getting it home. Used ratchet straps and took the backroads, but I got it home... :-) Unloaded it by myself in about 30 minutes using an ordinary floor jack, wood scraps, and two cheap furniture dollies (the kind with small wheels on each corner). - Patrick Read this topic online here: http://forums.matronics.com/viewtopic.php?p=94130#94130 ________________________________________________________________________________
Date: Feb 10, 2007
From: Maarten Versteeg <maarten.versteeg(at)swri.org>
Subject: Re: Zenith-List Digest: 64 Msgs - 02/09/07
Hello Wade, Just a related question, where did you buy the reamer/drill combination. Maarten Versteeg, San Antonio 601XL kit building, but doing wings from scratch >>From: "wade jones" <wjones(at)brazoriainet.com> >>To: >>Subject: Zenith-List: Drilling wing spars >>Date: Thu, 8 Feb 2007 14:11:02 -0600 >> >>Hello Group ,I am ready to drill the 5/16 holes in my center spar and the >>wing spars on a 601XL .I have just bought a 5/16 reamer and a 9/32 drill >>bit .I have received some good advise from Dave Clay as he has recently >>completed this task . Any additional advise or tips from fellow scratch >>builders that may help me on this task would be greatly appreciated . >>Thanks >>Wade Jones South Texas >>601XL plans building >>Cont. 0200 ________________________________________________________________________________
Subject: control cabl tenshion
From: "flyingmike9" <mlloyd9(at)csi.com>
Date: Feb 10, 2007
hi can anybody tell me what the tenshion of the control cables (rudder,elevator) should be i am building the UK model with dual sticks from CZECH AIRCAFT can not find anything in the plans thanks in advance Read this topic online here: http://forums.matronics.com/viewtopic.php?p=94135#94135 Attachments: http://forums.matronics.com//files/pict1100_106.jpg ________________________________________________________________________________
From: "Bill Naumuk" <naumuk(at)alltel.net>
Subject: Re: WW
Date: Feb 10, 2007
All- The key phrase is "Finding extra talent". Those of you out there who are managers should be able to empathize. I can't help but think of a saying my uncle has- the one who survived being in the 100th/8th Bombardment: "When I have a job to do, I do not leave it 'till it's through. Be it big or be it small, I do it right or not at all". 'Nuff said. do not archive Bill Naumuk HDS Fuselage Townville, Pa ----- Original Message ----- From: "LarryMcFarland" <larry(at)macsmachine.com> Sent: Friday, February 09, 2007 9:12 PM Subject: Re: Zenith-List: WW No question, WW > is honest and hard working and life has overloaded his plate, but he will > come thru. I'd imagine he feels a lot of the same pressure as those > who've ordered from him. Two weeks or two months is not a long time in > this business. Hiring people is even more pressure and finding extra > talent is another kind of problem. ________________________________________________________________________________
Date: Feb 10, 2007
From: LarryMcFarland <larry(at)macsmachine.com>
Subject: Re: control cabl tenshion
Hi Mike, You've got things seriously under way there. The 601 series is a light aircraft, so I'd not tighten cables to more than 20 lbs. 15 to 20 lbs is a good range. If you haven't bought one of those expensive cable tension gages, you can build one and calibrate it to the range you need. See links. http://www.macsmachine.com/images/tjh/cabletools/full/tension3.gif http://www.macsmachine.com/images/tjh/cabletools/full/tension3.gif http://www.macsmachine.com/images/tjh/cabletools/full/tenscalbrate.gif I used garage door pulleys obtained from Lowe's, but any like them would work. Larry McFarland - 601HDS at www.macsmachine.com flyingmike9 wrote: > > hi > can anybody tell me what the tenshion of the control cables (rudder,elevator) should be i am building the UK model with dual sticks from CZECH AIRCAFT can not find anything in the plans > thanks in advance > > ________________________________________________________________________________
Date: Feb 10, 2007
From: Brett Hanley <bretttdc(at)yahoo.com>
Subject: Next time I will start with firewall fwd
ALL the auto conversion people have had delivery problems at one time or an other. My advice to anyone that wants to do an auto conversion is to start the firewall forward forward first. Get your core and start building an e ngine. WHEN, you have part delivery problem you can play the appropriate cards to deal with suppliers. While waiting you can go work on the airframe . With a little luck the engine will be ready shortly after the airframe is done.=0A =0A WW has made available a great deal of information for a very reasonable price. His book is a must read for anyone contemplating an auto conversion no matter what engine they will use. He has done a lot of resea rch and has some very innovative ideas. =0A =0AI can understand your frust ration with conversion parts. I have been there as well with engines other than Corvair. It is obvious that Fly Corvair is going through some growing pains. Be patient. I am sure WW will come through as soon as he can. I kno w that's not much constellation if it's you, your money and your project be ing tied up. If you are having problems with WW I think you should take t hose to him . This list is about sharing information; not bashing supplier s that are having scheduling problems.=0A =0APlease understand this is only one mans opinion. Opinions are like A holes. Everybody got one and every body is intittled to one. This opinion and a buck will get you a cup of co ffie at McDonnalds. =0A =0AWelcome to the wonderful exciting world of EXPE RIMENTAL avation. I truly hope you can solve your hombuilding problems soo n and get that thing in the air. I wish you blue skies and calm days for f light testing.=0A =0ABrett ________________________________________________________________________________
From: "Clyde Barcus" <barcusc(at)comcast.net>
Subject: XL Kit & Engine for sale
Date: Feb 10, 2007
For personal reasons I am selling my 601 XL kit and completely assembled Corvair engine using nearly all of William Wynne's parts. 601 XL Kit with the following options: Strobes, landing lights, wing locker baggage option, 2 axis trim, dual stick option, dual brakes, wheel fairings, upgraded to latest drawings and components. Thorough documentation including pictures, log and receipts. Rudder, elevator, stabilizer, flaps, ailerons, two axis trim finished. Both wings complete including wing lockers, controls and wiring, except outboard ends need trimmed and end caps put on. Rear fuselage assembled, cabin floor, rudder pedals and brakes assembled but not riveted yet. Paid $18,569 not including shipping, will sell for $14,900. Located near Nashville, Tennessee. Total hours to date: 1000 William Wynne Corvair Conversion and firewall forward package. I do not have the carb, alternator or deep sump pickup. Paid $7,701, will take $5,700. Crankshaft was nitrided. Company Part # Price Extra capacity oil pan Albert Ramsey $150.00 Used Corvair Engine Albert Ramsey $275.00 Rear Oil Accessory Case William Wynne $249.00 Corvair Engine installation William Wynne $20.00 Warp Drive Prop William Wynne $600.00 Dual Ignition Distributor William Wynne $239.00 Damper William Wynne $100.00 CNC Machined Prop Hub William Wynne $319.00 Modified Crank w/shaft, studs & hardware. William Wynne $449.00 Alternator Pulley William Wynne $59.00 Front Starter Kit William Wynne $645.00 13" spinner bulkhead William Wynne $149.00 Fiberglass Nosebowl William Wynne $349.00 Motor Mount William Wynne $639.00 Stainless Intake William Wynne $269.00 Stainless Exhaust William Wynne $499.00 SET--Pistons, Chrome Rings, Cylinders Clark's C8327 $630.25 SET-- Reconditioned & Balanced Rods Clark's C9203 $236.00 Assemble pistons, rods & pins (set) Clark's C8828R $25.00 New OT-10 Cam & Billet Gear assembled Clark's C8800FG $275.05 Gasket set Clark's C120WW $92.40 Head Stud Nuts Clark's C-1089 $10.10 Blind Ended Nut for installing head studs Clark's C2001 $5.55 Oil Pump Primer Rod Clark's C-366 $4.15 Lifters Clark's C5856X $45.80 Valve guides Clark's C6702 $54.00 Intake Valves Clark's C3020P $30.60 Exhaust Valves Clark's C3022P $53.70 Valve Springs Clark's C8619 $52.85 Copper Head Gaskets Clark's C3946 $17.75 3/8 Drill Clark's C3440 $6.05 Helicoil 3/8 CoarseTap Clark's C3220 $19.85 Helicoil Installer Clark's C3221 $11.45 3/8 helicoil inserts for head studs (24) Clark's C3223 $50.40 ARP Studs SC Performance $240.00 Head Work & Welding Sexton's $359.10 Tubing for intake Burn's Stainless $36.14 Used Corvair engine Albert Ramsey $275.00 Spinner FP-13 Van's $160.00 Total $7,701.19 If interested contact offline. Clyde Barcus Hendersonville, TN 615-822-2135 ________________________________________________________________________________
Subject: Re: control cabl tenshion
From: "flyingmike9" <mlloyd9(at)csi.com>
Date: Feb 10, 2007
thanks for that larry unfortunatlly i have bought the expensive type we live and learn thank you again Read this topic online here: http://forums.matronics.com/viewtopic.php?p=94148#94148 ________________________________________________________________________________
From: Afterfxllc(at)aol.com
Date: Feb 10, 2007
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
In a message dated 2/10/2007 9:07:34 A.M. Eastern Standard Time, ashontz(at)nbme.org writes: --> Zenith-List message posted by: "ashontz" [quote="mrcc1234(at)sbcglobal.net"]Look guys and gals, Don't you think you are being a little hard on the guy. What follows is not a rant or tirade, but a few suggestions. Everyone is welcome to hit the delete key if they want. William has been nothing but helpful to hundreds of folks at no cost. He has made it possible for most of us to be able to have our own plane and to still be safe about it for a reasonable cost. His track record is second to none and for at least half the money of comparable engines. He also does not run and hide when something ends up being a problem. He posts every bit of research and gives the best solution from a money, safety and experience perspective. Sure he has more work than he can handle, but didn't you know that going in? Just take a look at the turnout he always gets and the crowds that are being converted to Corvair Flyers. If he wants to keep his business small and keep from growing into a nameless face of a company that's fine with me. He may even still be around 10 years from now because of it. Just order your parts well in advance or build them yourself. This world we live in has conditioned us to expect everything now, but I think some things are worth the wait. I will see you at the airport in my plane someday thanks to William Wynne, the EAA, a few local builders and Zenith. These are the folks I have learned to trust. Kindest Regards, Matt Stecher in Katy, TX XL Corvair > -- Yes, I support him too, even if he's a little slow on production. This is what grassroots aviation is about. This is what it was like 10 years ago, mom and pop outfits and doing their best. Be glad you still have this level of freedom. It could all be regulated by the FAA outright these days. 10+ years ago you'd be hard pressed to have even basic access and info about the Corvair conversion. Personally, I'd rather wait 2 months for parts then either never get them because they weren't available or there wasn't anyone out there that had done this level of research. WW runs a relatively small shop. Try rebuilding an engine yourself. I've done it, but it takes quite awhile, but it they're doing 5 a week and there's 8 people in the shop (8 people he trusts which extends to you trusting too) and there's 100+ on back order, well, it's going to take awhile. Not only that, they're also building custom parts for DYIers, as well as things like engine mounts and putting together Corvai! r workshops, I'd say they have their hands full. Just be patient. Probably should have ordered the engine from him 6 months ago. If you're in that much of a hurry, why not buy one of the ones he has advertised as ready to go on his website and just leave him your core? -------- CH601XL - Corvair I for one would like to put this to bed. I started this thread and I would like to finish it today. I spoke with William yesterday and he himself assured me that the parts would be ready for pick up today. If everyone would read all the posts and not just chime in in the middle you would understand what the topic is all about. WW doesn't owe me an engine he only owes me a engine mount, nose bowl, intake, and exhaust that's it. As I told everyone before I like the corvair and William has done great things for the corvair and GA. And once again My only problem with him is that he would keep telling me my parts would ship at the end of the week over and over again. If he would have simply stated they aren't going to be ready due to whatever that would have been fine but I have things to do also and I plan my work according to what parts I will be getting in that week. I only started posting out of frustration and anger. I have been moved from my heated hanger and am working in a 27 degree one and that isn't fun. If I had had my parts by Christmas I would be finished now. If I were to do it all over again would I have gone with the corvair probably not. That said do I think William will come thru with your parts if you order them well in advance? I believe he would. The cold facts are he has created a monster and he has to tame it. Like it or not some business's have to grow and this looks like one of them. ________________________________________________________________________________
From: "Dan" <hillsgun(at)nwinfo.net>
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
Date: Feb 10, 2007
Well said. With an auto conversion we should all expect delays. It's part of the game. I am enjoying the process, and since a homebuilt project is never really finished anyway I am sure I could find something productive to do to the plane rather than continue to bash William. Dan. ----- Original Message ----- From: Matt Stecher To: zenith-list(at)matronics.com Sent: Thursday, February 08, 2007 4:39 PM Subject: RE: Zenith-List: Re: NEED TO FINISH MY PLANE William Wynne problems Look guys and gals, Don't you think you are being a little hard on the guy. What follows is not a rant or tirade, but a few suggestions. Everyone is welcome to hit the delete key if they want. William has been nothing but helpful to hundreds of folks at no cost. He has made it possible for most of us to be able to have our own plane and to still be safe about it for a reasonable cost. His track record is second to none and for at least half the money of comparable engines. He also does not run and hide when something ends up being a problem. He posts every bit of research and gives the best solution from a money, safety and experience perspective. Sure he has more work than he can handle, but didn't you know that going in? Just take a look at the turnout he always gets and the crowds that are being converted to Corvair Flyers. If he wants to keep his business small and keep from growing into a nameless face of a company that's fine with me. He may even still be around 10 years from now because of it. Just order your parts well in advance or build them yourself. This world we live in has conditioned us to expect everything now, but I think some things are worth the wait. I will see you at the airport in my plane someday thanks to William Wynne, the EAA, a few local builders and Zenith. These are the folks I have learned to trust. Kindest Regards, Matt Stecher in Katy, TX XL Corvair -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com]On Behalf Of Afterfxllc(at)aol.com Sent: Thursday, February 08, 2007 5:04 PM To: zenith-list(at)matronics.com Subject: Re: Zenith-List: Re: NEED TO FINISH MY PLANE William Wynne problems I would agree with you except he told me my mount would be shipped one week then the next week I called and he told me the metal shipment was due in a few days and he would be building it that week and then ship it for me. Now that my friend was a bold face lie. What he needs is competition. href="http://www.matronics.com/Navigator?Zenith-List">http://www.matron href="http://forums.matronics.com">http://forums.matronics.com ------------------------------------------------------------------------- ----- 2/10/2007 4:08 PM ________________________________________________________________________________
From: "C Smith" <pilot4profit(at)sbcglobal.net>
Subject: control cabl tenshion
Date: Feb 10, 2007
Hey that's pretty slick, are there drawings for plans, or just the 2 pictures? Craig Smith -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of LarryMcFarland Sent: Saturday, February 10, 2007 11:03 AM Subject: Re: Zenith-List: control cabl tenshion Hi Mike, You've got things seriously under way there. The 601 series is a light aircraft, so I'd not tighten cables to more than 20 lbs. 15 to 20 lbs is a good range. If you haven't bought one of those expensive cable tension gages, you can build one and calibrate it to the range you need. See links. http://www.macsmachine.com/images/tjh/cabletools/full/tension3.gif http://www.macsmachine.com/images/tjh/cabletools/full/tension3.gif http://www.macsmachine.com/images/tjh/cabletools/full/tenscalbrate.gif I used garage door pulleys obtained from Lowe's, but any like them would work. Larry McFarland - 601HDS at www.macsmachine.com ________________________________________________________________________________
From: "Mack Kreizenbeck" <aprazer(at)cableone.net>
Subject: Re: WW
Date: Feb 10, 2007
Ladies and Gents; I've been reading this forum for about 6 months now -- finding every once in a while that some get off on a tangent. I've been in business for myself for many years and have found that communication between the offender and the one that has been offended works well. A small organization (limited # of employees) can't operate like a mega-sized firm, i.e., who does the work when the proprietor or one of his employees gets ill? There can be a lot of extenuating circumstances that we don't know about. Give WW a chance and don't beat him up in the public or offer him advice through the media. You know that he already has enough enemies in the Corvair Clubs. Mack 601XL with Jabiru in final stages ________________________________________________________________________________
From: "JG" <vgstol(at)bigpond.net.au>
Subject: Re: WW
Date: Feb 11, 2007
Gday All, I really feel for this WW fella. Having started up a couple of small businesses based on my own engineering and R&D, and then finding that the duties of production manager, distribution manager, customer relations manager, etc, etc, overwhelm everything else, and if you have a good product you become a slave to the business and can't even focus any longer on the R&D that got you there in the first place, and if you hire more staff then you become personell manager as well, and that's even less fun and more stressful........ That was a long tiring sentence without a breath, but that's just how life feels in such a business situation. I just hope WW has a thick enough skin and the constitution to handle all that stress without burning out..... JG ----- Original Message ----- From: Mack Kreizenbeck To: zenith-list(at)matronics.com Sent: Sunday, February 11, 2007 6:03 AM Subject: Re: Zenith-List: WW Ladies and Gents; I've been reading this forum for about 6 months now -- finding every once in a while that some get off on a tangent. I've been in business for myself for many years and have found that communication between the offender and the one that has been offended works well. A small organization (limited # of employees) can't operate like a mega-sized firm, i.e., who does the work when the proprietor or one of his employees gets ill? There can be a lot of extenuating circumstances that we don't know about. Give WW a chance and don't beat him up in the public or offer him advice through the media. You know that he already has enough enemies in the Corvair Clubs. Mack 601XL with Jabiru in final stages ________________________________________________________________________________
Date: Feb 10, 2007
From: "Steve Hulland" <marinegunner(at)gmail.com>
Subject: Re: Speed Brake?! Are We Still Talking about the CH601?
Phil, Not sure Speed Brake is a good idea, but something to look into - especially with input from this group. Structually the airplane could handle one somewhere under the center fuselage with a simple mechanical open close handle. A small one might not be hard to operate and might be an interesting and useful addition. Right now I am just thinking about the subject. All comments are welcome. -- Semper Fi, Steven R. Hulland CH 600 Taildragger Amado, AZ This and all other incoming/outgoing email, attachments and replies scanned prior to opening/sending and uses an external firewall to help insure virus free email and attachments. ________________________________________________________________________________
From: <paulrod36(at)msn.com>
Subject: Woulda's
Date: Feb 10, 2007
Time for a new thread.........Woulda's.=0A=0AIf I had it to do o ver again I woulda:=0A=0A1: Made every "L" angle, wherever possi ble, re-curved on one flange. It would take up less room, be considera bly stronger, and be less likely to slash my delicate skin.=0A =0A2: Made the outer end of the wings flat, a la Cessna construction, and found me a set of fiberglass Hoerner wingtips to slip over it, the reby saving much frustration in making those curves. Not to mention mu ch prettier.=0A=0A3: Filed a 1/4 inch radius on every corner. =0A=0A4: ??? Up to you guys now.............=0A=0APaul Rodr iguez=0A601XL/Corvair.=0A=0A ________________________________________________________________________________
Date: Feb 10, 2007
From: LarryMcFarland <larry(at)macsmachine.com>
Subject: Re: control cabl tenshion
Craig, The cable tensioner gage can be done freehand from the images. It will get tension close enough to satisfy what's needed. Sorry, I fixed the flip side of the image to "tension 4, see below. Larry C Smith wrote: > > Hey that's pretty slick, are there drawings for plans, or just the 2 > pictures? > > you can build one and calibrate it to the range you need. See links. > http://www.macsmachine.com/images/tjh/cabletools/full/tension3.gif > http://www.macsmachine.com/images/tjh/cabletools/full/tension4.gif > http://www.macsmachine.com/images/tjh/cabletools/full/tenscalbrate.gif > > I used small garage door pulleys obtained from Lowe's, but any like them would > work. > > Larry McFarland - 601HDS at www.macsmachine.com > > ________________________________________________________________________________
From: Afterfxllc(at)aol.com
Date: Feb 10, 2007
Subject: Re: Woulda's
After starting my last thread I'm gonna stay far far away from this one lol ________________________________________________________________________________
From: Afterfxllc(at)aol.com
Date: Feb 10, 2007
Subject: Re: NEED TO FINISH MY PLANE William Wynne problems
Ok William did come thru with my parts today they were picked up and they will be shipped to me Monday. I would like to thank William for acknowledging he dropped the ball when it came to communicating the delays. I want everyone to remember that my parts were promised before Christmas so if anyone is going to order their parts and then bitch a week later and trash him on the list I would think twice about it. I risked him sending me a check instead of parts. I started this thread because I was pissed and wanted to let the world know It NOT to get my parts faster. I had other means to do that. I only hope that if nothing else comes from this that William will quote realistic delivery times and understand that if things happen to delay a shipment he simply sends a email and lets the customer know. I would like to apologize to William for the thread just as he did for admitting he dropped the ball. In the end I hope this will bring about change for the better on both ends. ________________________________________________________________________________
From: "Bill Naumuk" <naumuk(at)alltel.net>
Subject: Longeron
Date: Feb 10, 2007
HDS People- I'm at a loss here. My upper rear longeron tracks straight along the top edge and over the inboard rear former, but is a good 1/8" from contacting the top of the former closest the tail. Former and side skin dimensions are well within =B1 2mm of print. Yes, everything's level. What do you think? Shim the top of the tail former, or bend the longeron down to make contact with the tail former? Bill Naumuk HDS Fuselage Townville, Pa ________________________________________________________________________________
Date: Feb 10, 2007
From: "Steve Hulland" <marinegunner(at)gmail.com>
Subject: Re: Speed Brake?! Are We Still Talking about the CH601?
On second thought all the small retro rockets and small regular rockets would have to be fake and made of composite to avoid serious weight problems. Still, flying around here with even fake ones would be a 'hoot" at best, a real "drag" at worst. -- Semper Fi, Steven R. Hulland CH 600 Taildragger Amado, AZ This and all other incoming/outgoing email, attachments and replies scanned prior to opening/sending and uses an external firewall to help insure virus free email and attachments. ________________________________________________________________________________
From: MaxNr(at)aol.com
Date: Feb 10, 2007
Subject: Re:Re:Speed brake?! Are We Still talking about the CH601?
Got me thinking.. could beef up the wing locker doors and see what kind of hydraulics Harbor Freight has. Bob Dingley 601XL Lyc ________________________________________________________________________________
Subject: Re: Speed Brake?! Are We Still Talking about the CH601?
From: "ashontz" <ashontz(at)nbme.org>
Date: Feb 10, 2007
[quote="MaxNr(at)aol.com"]Got me thinking.. could beef up the wing locker doors and see what kind of hydraulics Harbor Freight has. Bob Dingley 601XL Lyc > [b] I think I'd leave the whole idea alone. The last thing anyone needs is a spoiler that doesn't retract. How about just using a little cross-controls, rudder one way, ailerons the other. What speed range are we talking about? If you need to go from 150 down to 60 for an approach, I'd say the approach was set up wrong in the first place. It's not like the XL is some 600 mph airliner, or even a 300 mph WWII dive bomber. It shouldn't take to long to go from 135 cruise down to 70 for an approach. -------- CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=94259#94259 ________________________________________________________________________________
Subject: Re: Gull-wing Doors
From: "ashontz" <ashontz(at)nbme.org>
Date: Feb 10, 2007
[quote="tya2(at)4-fly.net"]Dear Samm, I own a CH2000. The factory offers an upgrade kit out of Georgia with all of the parts necessary to do the change over from the old style CH2000 to AMD Alarus style Ch2000. Go to www.newplane.com (http://www.newplane.com/) prices can be found in the owners section. The information is kind of scanty but the pictures of the CH640 construction on one of the local builders websites will show you how it is done. Personally the best kind of Canopy is the AA-1 or AA-5 style as used in the Grumman AA-x series. Split in the middle and slides back like an F-86... You can choose to fly with the canopy open and that is a fine feeling on warm days. Turn off the radios and fly nordo through the mountains Rocky near Edmonton, AB > I am considering replacing the canopy with gull-wing doors like that on the CH2000. Does anyone have information on how I should go about that change? Anyone have drawings or suggestions as to how I could accomplish this? > > Samm Munn > Zenith 601XL (plans builder), Corvair > (129% to go) > > > > http://www.matronics.com/Navigator?Zenith-List (http://www.matronics.com/Navigator?Zenith-List) > > - NEW MATRONICS WEB FORUMS - > > http://forums.matronics.com (http://forums.matronics.com) > > - NEW MATRONICS LIST WIKI - > > http://wiki.matronics.com (http://wiki.matronics.com) > > - List Contribution Web Site - > > -Matt Dralle, List Admin. > > http://www.matronics.com/contribution (http://www.matronics.com/contribution) > > > > [/b] > [b] Do you know the link of the guy building the CH640 and his pix of the gull wing doors. I'm interested in this option too. Any other info on the AA-1 and AA-5 sliding canopy? That sounds interesting too. Thanks -------- CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=94263#94263 ________________________________________________________________________________
From: "wade jones" <wjones(at)brazoriainet.com>
Subject: Re: Drilling wing spars
Date: Feb 11, 2007
Thanks to those that replied with suggestions to this post. I may get enough nerve to try drilling these holes today. Wade Jones South Texas 601XL plans building Cont. 0200 ----- Original Message ----- From: wade jones To: zenith-list(at)matronics.com Sent: Thursday, February 08, 2007 2:11 PM Subject: Zenith-List: Drilling wing spars Hello Group ,I am ready to drill the 5/16 holes in my center spar and the wing spars on a 601XL .I have just bought a 5/16 reamer and a 9/32 drill bit .I have received some good advise from Dave Clay as he has recently completed this task . Any additional advise or tips from fellow scratch builders that may help me on this task would be greatly appreciated . Thanks Wade Jones South Texas 601XL plans building Cont. 0200 ________________________________________________________________________________
From: "Jeff Small" <zodiacjeff(at)msn.com>
Subject: speed brakes
Date: Feb 11, 2007
I know the below was said in jest but some might believe it. Go back in the archives, now so bloated that they are unusable, and you'll read of a crash with a 601 caused by one of the wing lockers being unfastened and coming up in flight after takeoff. From: "Jeff Small" <zodiacjeff(at)msn.com>
Subject: cable tension
Date: Feb 11, 2007
The Construction Manual (circa 1999) that came with my kit said 30 pounds. In conversation with Nick he said 25 to 30 pounds. You should be able to borrow a tensioner from a local airport mechanic for a six-pack. ________________________________________________________________________________
Date: Feb 11, 2007
From: LarryMcFarland <larry(at)macsmachine.com>
Subject: Re: Longeron
Bill, Not knowing exactly how complete your tail segment is yet, but I'd make that decision when all the rudder and stab plates have been positioned. Do consider the spacing of the rudder hinge plates and the distance needed between pivot angles on your rudder. Check for alignment and hinge distance and adjust by shim or shim plus deflection accordingly. Larry McFarland - 601HDS Bill Naumuk wrote: > HDS People- > I'm at a loss here. My upper rear longeron tracks straight along > the top edge and over the inboard rear former, but is a good 1/8" from > contacting the top of the former closest the tail. Former and side > skin dimensions are well within 2mm of print. Yes, everything's level. > What do you think? Shim the top of the tail former, or bend the > longeron down to make contact with the tail former? > Bill Naumuk > HDS Fuselage > Townville, Pa > * > > > * ________________________________________________________________________________
From: "Bill Naumuk" <naumuk(at)alltel.net>
Subject: HDS People-Longeron mystery solved
Date: Feb 11, 2007
HDS People- Matt, please don't edit this out, as it can help someone else down the line. Once again, the construction manual and the plans don't agree. F-4 in the construction manual calls for an overall length of 358mm for 6F2-3, while the print 6F2-3HD calls for an OAL of 360mm. Factor in 1mm of the general =B1 2mm tolerance and you get the 1/8" I'm short. What I've decided to do is to remove the upper flange of 6F2-3HD, then fabricate a second 6F2-4 angle out of .032 using my 18" brake and attach it in the correct position using the same 5 A5s used for the original 6F2-4. Thank God everything's still in clecos! Bill Naumuk HDS Fuselage Townville, Pa ________________________________________________________________________________
From: "Brian Bowen" <brianbowen_@HOTMAIL.COM>
Subject: landing gear 701
Date: Feb 11, 2007
builder#5390 plan built info on bending main landing gear spring thanks _________________________________________________________________ http://local.live.com/default.aspx?v=2&cp=43.658648~-79.383962&style=r&lvl=15&tilt=-90&dir=0&alt=-1000&scene=3702663&cid=7ABE80D1746919B4!1329 ________________________________________________________________________________
From: "Thomas Makibbin" <tmak(at)comcast.net>
Subject: Control Cable Lengths
Date: Feb 11, 2007
I am installing my control cables for the elevator and rudder and I am wondering what the best way to determine how long to make the cables? What is the easiest way to figure where to cut the cable? Thanks. Tom Makibbin 601XL ________________________________________________________________________________
From: "Bill Naumuk" <naumuk(at)alltel.net>
Subject: Rear Former Fix
Date: Feb 11, 2007
HDS People- Attached is a shot of my rear former after adjustments. (It's fuzzy, I know). Note the top flange is the same configuration as the bottom. Also note that the longerons are right on track and the level bubble is centered. 3 hours to put things right, but zero outlay. New builders might want to set up after the side skins are on and make adjustments as necessary. Bill Naumuk HDS Fuselage Townville, Pa ________________________________________________________________________________
Date: Feb 11, 2007
From: Juan Vega <amyvega2005(at)earthlink.net>
Subject: Re: control cabl tenshion
you can buy a sail boat one for 50 bucks. Juan -----Original Message----- >From: LarryMcFarland <larry(at)macsmachine.com> >Sent: Feb 10, 2007 4:23 PM >To: zenith-list(at)matronics.com >Subject: Re: Zenith-List: control cabl tenshion > > >Craig, >The cable tensioner gage can be done freehand from the images. It will >get tension close enough to >satisfy what's needed. > >Sorry, I fixed the flip side of the image to "tension 4, see below. > >Larry > >C Smith wrote: >> >> Hey that's pretty slick, are there drawings for plans, or just the 2 >> pictures? >> >> > you can build one and calibrate it to the range you need. See links. >> http://www.macsmachine.com/images/tjh/cabletools/full/tension3.gif >> http://www.macsmachine.com/images/tjh/cabletools/full/tension4.gif >> http://www.macsmachine.com/images/tjh/cabletools/full/tenscalbrate.gif >> >> I used small garage door pulleys obtained from Lowe's, but any like them would >> work. >> >> Larry McFarland - 601HDS at www.macsmachine.com >> >> > > ________________________________________________________________________________
From: Afterfxllc(at)aol.com
Date: Feb 12, 2007
Subject: Re: Control Cable Lengths
I locked my control stick into position and made 1 end up then ran it thru thr fush. then cut it alittle long then made up the cable with the turn buckle half way adjusted. ________________________________________________________________________________
Date: Feb 12, 2007
From: Keystone Engineering LLC <keystone(at)gci.net>
Subject: VGs feathers on an 801
Craig The suggestion was made that the tail was stalling before the wing. Adding more smaller VGs tested this theory. You are correct the stall speed did not change but I already had VGs on the tail. The VGs on the tail give you more elevator authority at very little cost. For example adding VGs to the "original" small tail for the 801 gives you more elevator authority than changing to the larger tail. 15 years ago everyone "knew" the only reason to use VGs was to correct design mistakes. Today they are used as a high lift device and to direct vortexes when desired to reduce drag. Bill Wilcox N801BW 281 hrs Valdez, Ak From: "C Smith" <pilot4profit(at)sbcglobal.net> Subject: RE: Zenith-List: VGs feathers on an 801 Aren't VGs on the tail surfaces used for correcting control issues, not for changing stall speeds? Craig Smith _____ From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of Keystone Engineering LLC Sent: Friday, February 09, 2007 2:36 PM Subject: Zenith-List: VGs feathers on an 801 I finally got time to add 100 VGs to my tail to see if that makes a difference. It did not seem to make a difference. Here is a summary of my testing. I only stalled the plane 3 or 4 times in each configuration. The numbers should be within a mile an hr or two. The winds have been light when I have done the testing. I used GPS speeds. To calculate air speeds at high altitudes I assumed the plane's speed would increase 3% per 1000' rise in altitude. Removed Leading Edge Slats off the CH 801 Installed home made VGs 10% of chord and at a 45 degree angle Stall clean 55 Stall dirty 43 Cruise I 108 MPH GPS 103 MPH Density altitude at 3000' +500' Cruise at 4500' Standard day 115 MPH Installed feathers at 10% of chord at 12 degrees Stall clean 51 Stall dirty 45 Cruise I 110 MPH GPS 104 MPH Cruise at 4500' Standard day 113 MPH Installed Feathers at 6% of chord at 12 degrees Stall clean 50 Stall dirty 45 Cruise not measured Installed Feathers at 6% of chord at 12 degrees Removed large VGs from tail installed 100 smaller home made VGs at a 15 degree angle Stall clean 50 Stall dirty 45 Cruise I 105 MPH GPS 103 Cruise at 4500' standard day 114 MPH Take off and landing distances are definitely longer. They are a lot shorter than a Cessna but... If you factor the cruise to 6000' you would be 122 MPH. The plane seems slipperier. Not like a Bonanza or Mooney but more slippery that it was. Before VGs I used 50 as my final approach speed now I need to use 58 mph. Is loosing 8 mph on the bottom end worth gaining 10 mph on the top end? Bill Wilcox N801BW 280 hrs Valdez, Ak Scratching head contemplating installing fairings to lift struts, fixing gas tank leak and installing new engine driven fuel pump and electric fuel pump. Does maintenance ever end? ________________________________________________________________________________
Date: Feb 12, 2007
From: Jake Reyna <jakereyna(at)yahoo.com>
Subject: FYI - LSA Comparison and builder spreadsheet
I get distracted from building on occasion and have decided to share some stuff with other like minded individuals. I've created a LSA Experimental Kit comparison page with similar type aircraft. It is what it is. Go to the following address to view. http://www.iflylsa.com/ And I have an Excel spreadsheet configured to track building expenses. It's commented (red tag indicates comment), with sample numbers. Feel free to use and share. http://www.iflylsa.com/BuildExp.xls If all goes well my XL will be flying sometime in April. If you have comments or questions please contact me off list, jakereyna at yahoo . com Hasta la Vista! Jake Need a quick answer? Get one in minutes from people who know. Ask your question on www.Answers.yahoo.com ________________________________________________________________________________
Subject: Re: Twist Throttle on stick
From: caspainhower(at)aep.com
Date: Feb 12, 2007
A while back Brett Ray (brett@hog-air.com) made a Harley engine conversion and put one in his 601XL with a twist throttle. It uses a friction lock and he seemed happy with it. He has since sold the plane and is no longer on the list, but if you were really curious the e-mail may still be valid. Craig N601XS Has anyone ever tried a twist throttle on the stick? - ---------------------------------------------------------------- This e-mail message and all attachments transmitted with it from the Nuclear Generation Group of American Electric Power are for the sole use of the intended recipient(s) and may contain confidential and privileged information. Any unauthorized review, use, disclosure or distribution is prohibited. If you are not the intended recipient, please contact the sender by reply e-mail and destroy all copies of the original message. ________________________________________________________________________________
From: "Beau" <beaudunn(at)cox.net>
Subject: Re: Twist Throttle on stick
Date: Feb 12, 2007
Hello all, I'm a newby to the group but here is my experience with the twist throttle. A few years ago I flew an Ultralight (Aerolight 103) with a twist grip throttle incorporated into a break lever (tube, pull up for breaking) on the left side. So my left hand was twisting for throttle and flying with right. It also had a friction lock but made the twisting difficult. Although it did the job it is not intuitive as the standard throttles are. I found myself twisting in the wrong direction many times. This was not good but I had plenty of time to correct.... My opinion is the standard throttles. Oh, the factory discontinued it shortly after and went to standard throttles. Beau Dunn 6-6800 Number nine build. -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of caspainhower(at)aep.com Sent: Monday, February 12, 2007 4:04 PM Subject: Zenith-List: Re: Twist Throttle on stick A while back Brett Ray (brett@hog-air.com) made a Harley engine conversion and put one in his 601XL with a twist throttle. It uses a friction lock and he seemed happy with it. He has since sold the plane and is no longer on the list, but if you were really curious the e-mail may still be valid. Craig N601XS Has anyone ever tried a twist throttle on the stick? - ---------------------------------------------------------------- This e-mail message and all attachments transmitted with it from the Nuclear Generation Group of American Electric Power are for the sole use of the intended recipient(s) and may contain confidential and privileged information. Any unauthorized review, use, disclosure or distribution is prohibited. If you are not the intended recipient, please contact the sender by reply e-mail and destroy all copies of the original message. ________________________________________________________________________________
From: "Southern Reflections" <purplemoon99(at)bellsouth.net>
Subject: Re: Twist Throttle on stick
Date: Feb 12, 2007
worked real good... if you have a center stick. , u you twist it open to the back, just like on a bike. it helps to havea push pull cable set up carb. joe HD101 ----- Original Message ----- From: <caspainhower(at)aep.com> Sent: Monday, February 12, 2007 5:03 PM Subject: Zenith-List: Re: Twist Throttle on stick > > > A while back Brett Ray (brett@hog-air.com) made a Harley engine conversion > and put one in his 601XL with a twist throttle. It uses a friction lock > and > he seemed happy with it. He has since sold the plane and is no longer on > the list, but if you were really curious the e-mail may still be valid. > > Craig > N601XS > > Has anyone ever tried a twist throttle on the stick? > - > > > ---------------------------------------------------------------- > This e-mail message and all attachments transmitted with it from the > Nuclear Generation Group of American Electric Power are for the sole > use of the intended recipient(s) and may contain confidential and > privileged information. Any unauthorized review, use, disclosure or > distribution is prohibited. If you are not the intended recipient, please > contact the sender by reply e-mail and destroy all copies of the original > message. > > > ________________________________________________________________________________
From: "Southern Reflections" <purplemoon99(at)bellsouth.net>
Subject: Re: FYI - LSA Comparison and builder spreadsheet
Date: Feb 12, 2007
nice spread sheet. where"s the rate of climb,and the prop type tha would even more helpful.. Great job joe N101HD ----- Original Message ----- From: "Jake Reyna" <jakereyna(at)yahoo.com> Sent: Monday, February 12, 2007 12:27 PM Subject: Zenith-List: FYI - LSA Comparison and builder spreadsheet > > I get distracted from building on occasion and have > decided to share some stuff with other like minded > individuals. > > I've created a LSA Experimental Kit comparison page > with similar type aircraft. It is what it is. Go to > the following address to view. > > http://www.iflylsa.com/ > > And I have an Excel spreadsheet configured to track > building expenses. It's commented (red tag indicates > comment), with sample numbers. Feel free to use and > share. > > http://www.iflylsa.com/BuildExp.xls > > If all goes well my XL will be flying sometime in > April. > > If you have comments or questions please contact me > off list, jakereyna at yahoo . com > > Hasta la Vista! > Jake > > > Need a quick answer? Get one in minutes from people who know. > Ask your question on www.Answers.yahoo.com > > > ________________________________________________________________________________
Subject: Re: 601HD for sale (soon)
From: "hansriet" <hansinla(at)mac.com>
Date: Feb 12, 2007
That link doesn't seem to work here. Hans Read this topic online here: http://forums.matronics.com/viewtopic.php?p=94646#94646 ________________________________________________________________________________
Subject: Re: Gull-wing Doors
From: "steveadams" <dr_steve_adams(at)yahoo.com>
Date: Feb 13, 2007
Here is a photo of the CH2000,CH640 cabin structure. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=94669#94669 Attachments: http://forums.matronics.com//files/cabin_214.jpg ________________________________________________________________________________
Subject: Re: Gull-wing Doors
From: "ashontz" <ashontz(at)nbme.org>
Date: Feb 13, 2007
steveadams wrote: > Here is a photo of the CH2000,CH640 cabin structure. I see no reason why that can't be easily adaptable to the CH601XL. If you ask me the CH2000 looks just like a CH601XL except with a hardtop canopy. [img]http--www.airbum.com-pireps-CH20001.jpg[/img] Doesn't even look all that difficult to make, unless I'm missing something. -------- CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=94676#94676 ________________________________________________________________________________
Subject: Re: Gull-wing Doors
From: "Gig Giacona" <wr.giacona(at)cox.net>
Date: Feb 13, 2007
To each his own... but that big bubble canopy on the 601XL was a big selling point for me. -------- W.R. "Gig" Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR Read this topic online here: http://forums.matronics.com/viewtopic.php?p=94691#94691 ________________________________________________________________________________
Subject: Sun-N-Fun group ride share from Michigan to ZBBQ
From: "pilot4pay" <pilot4profit(at)sbcglobal.net>
Date: Feb 13, 2007
I live in central Michigan (Howell, between Lansing and Detroit). Is anyone in the area interested in a group tansport to spread the costs of rooms and transportation? If anyone has a seat available in a plane or car, I'd love to help with the costs. If necessary I can drive, but my pick-up doesn't get the best milage. Departure would be dawn on the 18th at the latest, predict 18hr drive time. I simply can't afford to make the trip on my own, but think the shared info would be worth the trip. Rooms need to be booked ASAP, or stay in Tampa or Orlando area. Camping is alternative, I have sufficient gear, but prefer a real bed. Interested parties can e-mail me direct. -------- Craig Smith Future CH640 builder Read this topic online here: http://forums.matronics.com/viewtopic.php?p=94694#94694 ________________________________________________________________________________
From: "C Smith" <pilot4profit(at)sbcglobal.net>
Subject: Re: Gull-wing Doors
Date: Feb 13, 2007
I used to monitor the RV list, and after listening to them complain about the quality of the canopy, I'm glad I've chosen to go with Zenith, not to mention not having to buck all those rivets! Looks like very high quality glass work. Craig Smith -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of steveadams Sent: Tuesday, February 13, 2007 7:51 AM Subject: Zenith-List: Re: Gull-wing Doors --> Here is a photo of the CH2000,CH640 cabin structure. Attachments: http://forums.matronics.com//files/cabin_214.jpg ________________________________________________________________________________
Subject: Re: Gull-wing Doors
From: "ashontz" <ashontz(at)nbme.org>
Date: Feb 13, 2007
Gig Giacona wrote: > To each his own... but that big bubble canopy on the 601XL was a big selling point for me. Gig Giacona wrote: > To each his own... but that big bubble canopy on the 601XL was a big selling point for me. To each his own. I like the hardtop. Looks like a Piper Cherokee. May give a little more roll-over protection too if done right. I also don't like the idea of being trapped in a bubble upside down, you can pop the door latch (per a lot of flight manuals in prep for an emergency landing) prior to landing, especially if it's a regular front hinge door like a Cherokee. Not only that but I'd be easier and cleaner to put a couple slider windows in the thing and it also offers some measure of sun protection without giving up too much visibility. To me the hardtop just looks more like a GA airplane. I think it's cool and would probably be cheaper too. Also, it looks like something I can make and repair. Crack a fullsized bubble canopy while doing something to it and you're screwed and have to buy a new one. I also don't like the idea of having something on the plane I can't make myself or would be really hard-pressed to make. Worst case if for some reason say the smaller windshield cracked and I couldn't find another one at a reasonable price, it'd be a hell of a lot easier to make a small plexi-glass front or side windshield that it would be to make a full-sized canopy. I intend to keep this plane for a long time. If in 2030 I need a windshield and the company that made the original wasn't around I wouldn't be SOL. -------- CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=94700#94700 ________________________________________________________________________________
Subject: Re: wing locker doors
From: "ashontz" <ashontz(at)nbme.org>
Date: Feb 13, 2007
I think I'd make the door spring loaded somehow so that it stays closed even if someone forgets to latch it. -------- CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=94785#94785 ________________________________________________________________________________
Subject: Re: Woulda's
From: "ashontz" <ashontz(at)nbme.org>
Date: Feb 13, 2007
I woulda jumped into to building YEARS ago knowing how much I like it and how little it really costs. -------- CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=94789#94789 ________________________________________________________________________________
Date: Feb 13, 2007
From: <dredmoody(at)cox.net>
Subject: Re: wing locker doors
If you're going to spring load the locker doors, wouldn't it be a better idea to spring load them OPEN? That way, they are not flopping in your way when you are loading or unloading them, and the best part is that it is painfully obvious if you have forgotten to latch them. I mean, if you start up and taxi out with the doors sprung wide open, you are probbaly not a good choice for the left seat. Dred ---- ashontz wrote: > > I think I'd make the door spring loaded somehow so that it stays closed even if someone forgets to latch it. ________________________________________________________________________________
Date: Feb 13, 2007
From: David Downey <planecrazydld(at)yahoo.com>
Subject: Re:
Has anyone use a dual stick, dual throttle setup? that is sort of what I had been thinking of (you know, a side by side tandem!) japhillipsga(at)aol.com wrote: Jay, I also have dual sticks in my XL and I had thought I would use the single throttle in the center somewhere. Instead I have the duals with spin friction locks. It is a little more work and $ to install two throttles, but as a right handed guy I like landing with my most coordinated hand on the stick and left hand on the go ball. If I was left handed the center throttle would be preferred for me. This question is a preference point only your taste in flying can answer. I have a couple hundred hours in 152,172 and Warriors and I always had to land left handed and I knew the other way would work better for me. Best regards, Bill of Georgia N505WP 601XL-3300 105 hours -----Original Message----- From: Jaybannist(at)cs.com Sent: Thu, 8 Feb 2007 2:35 PM Subject: RE: Zenith-List: .AOLPlainTextBody { margin: 0px; font-family: Tahoma, Verdana, Arial, Sans-Serif; font-size: 12px; color: #000; background-color: #fff; } .AOLPlainTextBody pre { font-size: 9pt; } .AOLInlineAttachment { margin: 10px; } .AOLAttachmentHeader { font: 11px arial; border: 1px solid #7DA8D4; background: #F9F9F9; } .AOLAttachmentHeader .Title { font: 11px arial; background: #B5DDFA; padding: 3px 3px 3px 3px; } .AOLAttachmentHeader .FieldLabel { font: 11px arial; color: #000000; padding: 1px 10px 1px 9px; background: #F9F9F9; } .AOLAttachmentHeader .FieldValue { font: 11px arial; color: #000000; background: #F9F9F9; } .AOLAttachmentHeader a, .AOLImage a { color: #2864B4; text-decoration: none; } .AOLAttachmentHeader a:hover, .AOLImage a:hover { color: #2864B4; text-decoration: underline; } .AOLWebSuiteCompose .AOLPicturesFullSizeLink, .AOLWebSuite .AOLPicturesFullSizeLink { height: 1px; width: 1px; overflow: hidden; } body { background-color: white; font-family: "Verdana"; font-size: 10pt; border: 0px; } .AOLWebSuiteCompose p { margin: 0px; padding: 0px; } img.managedImg { width: 0px; height: 0px; } img.placeholder { width: 275px; height: 206px; background: #F4F4F4 center center no-repeat; border: 1px solid #DADAD6 !important; } --------------------------------- Dave Downey Harleysville (SE) PA Zodiac 601XL/Corvair? --------------------------------- ________________________________________________________________________________
From: Ryan Vechinski <brothapig(at)HOTMAIL.COM>
Subject: Re: wing locker doors
Date: Feb 13, 2007
The only problem with that is, IF the latch should somehow fail in flight, you WILL have a working spoiler, and I doubt one could recover and land safely from that. What about a dual action spring hinge, one that pulls the door closed when it is more that halfway closed, and pushes the door open when it is more than halfway open? I don't know what you call these, but the same principle is at work on most automobile fuel doors. Just a thought. Ryan ---------------------------------------- > Date: Tue, 13 Feb 2007 16:31:44 -0500 > From: dredmoody(at)cox.net > To: zenith-list(at)matronics.com > Subject: Re: Zenith-List: Re: wing locker doors > > > If you're going to spring load the locker doors, wouldn't it be a better idea to spring load them OPEN? That way, they are not flopping in your way when you are loading or unloading them, and the best part is that it is painfully obvious if you have forgotten to latch them. I mean, if you start up and taxi out with the doors sprung wide open, you are probbaly not a good choice for the left seat. > > Dred > > ---- ashontz wrote: > > > > I think I'd make the door spring loaded somehow so that it stays closed even if someone forgets to latch it. > > > > ________________________________________________________________________________
Date: Feb 13, 2007
From: David Downey <planecrazydld(at)yahoo.com>
Subject: Re: XL Flaps: Maximum down deflection.
Would there be adequate trim capability if the tab were full span on both elevators? I also plan to use something other than the elevator mounted trim motor design because I do not like the unbalanced controls in the first place. Hi Tim, I understand the choice between using deep slips and flaps for creating a steep approach to landing. I am not sure either one has much advantage over the other one. Of course if you have a plane with no flaps you have no choice. I guess the slip choice can be a little unnerving on inexperienced passengers, but I am not sure if this is an advantage or disadvantage. The situation is a little different with takeoff. A little flaps - perhaps 10 degrees - can greatly shorten your ground roll and might even allow you to climb at a higher angle. This option doesn't exist on a plane with no flaps. The situation I ran into while building my XL showed me several things about the kit and plans. 1. The design has recently been changed to limit the flap deflection to 20 degrees instead of the 30 degrees the XL has had since its first prototype. This was done without any mention to the buyer community - just a change that kit and plan buyers learn about as they reach that stage of building. Perhaps the only reason for this change was to allow the elevator trim to neutralize the pitch with full flaps - something that apparently was not possible with 30 degrees of flaps. According to my current flight instructor and fellow local EAA club member, this is a very important quality for a plane to have and is indeed required for part 23 certification. His explanation talked about having a bee chase you around the cockpit on approach so you let go of the stick to defend yourself. This change certainly had nothing to do with LSA stall speeds since they are specified without the use of flaps. 2. The flap control design is very sensitive to the vertical position of the long control tube that connects the two flaps. If this tube is mounted too low (as on my first attempt) then there is a collision between the large channel the tube is mounted on and the steel tube extension on the linear motor actuator. This seems like a really bad problem to me. The location of the control tube is not specified on the prints. Instead, it is determined by a long string of events that lead to the exact location of the wing trailing edge. I plan to suggest this specification be changed to help following builders avoid the problem I had. 3. Reports from current XL owners indicate 20 degrees of flap deflection is sufficient for their flying needs and 30 is just plain overkill. I suppose that means it is reasonable to accept the new design from ZAC even though it could have been changed in a more public way. 4. As always, support from ZAC has been excellent. In this case, Caleb spent time on this problem including several communications and parts of several days of effort. Paul XL fuselage At 08:16 AM 2/9/2007, you wrote: > >If you want to lose a bunch of altitude in a hurry without >overspeeding the aircraft try a slip. I fly a Aeronca L16A which >has no flaps and don't really miss them. When I put it into a slip >it comes down like a rock (without gaining airspeed) - as soon as I >release the slip I'm back flying at my desired attitude and >airspeed. The flat side of the XL should make it slip pretty good. > >My understanding is that the flaps were added to the XL to get the >stall speeds within the light sport category. > >That said, when my plane is done I'm sure I'll use flaps on >approach. I will also experiment (at altitude) with slips with >flaps extended as well as the ability of the aircraft to hold >altitude and climb with full flaps. > >Tim > >--- Dave Downey Harleysville (SE) PA Zodiac 601XL/Corvair? --------------------------------- Now that's room service! Choose from over 150,000 hotels in 45,000 destinations on Yahoo! Travel to find your fit. ________________________________________________________________________________
Date: Feb 13, 2007
From: Juan Vega <amyvega2005(at)earthlink.net>
Subject: Re: Zenith-List:
amd plane parked in Lantana FLA has dual stick dual throttle, flew it this week end. Dual throttle was a waste of space due to the fact that the center (copilot) throttle was more convenient than right hand on stick and left throttle for pilot. Save you self the hassle if going dual stck, and go single center throttle. Juan -----Original Message----- >From: David Downey <planecrazydld(at)yahoo.com> >Sent: Feb 13, 2007 5:04 PM >To: zenith-list(at)matronics.com >Subject: Re: Zenith-List: > >Has anyone use a dual stick, dual throttle setup? that is sort of what I had been thinking of (you know, a side by side tandem!) > >japhillipsga(at)aol.com wrote: Jay, I also have dual sticks in my XL and I had thought I would use the single throttle in the center somewhere. Instead I have the duals with spin friction locks. It is a little more work and $ to install two throttles, but as a right handed guy I like landing with my most coordinated hand on the stick and left hand on the go ball. If I was left handed the center throttle would be preferred for me. This question is a preference point only your taste in flying can answer. I have a couple hundred hours in 152,172 and Warriors and I always had to land left handed and I knew the other way would work better for me. Best regards, Bill of Georgia N505WP 601XL-3300 105 hours > > >-----Original Message----- >From: Jaybannist(at)cs.com >To: zenith-list(at)matronics.com >Sent: Thu, 8 Feb 2007 2:35 PM >Subject: RE: Zenith-List: > > .AOLPlainTextBody { margin: 0px; font-family: Tahoma, Verdana, Arial, Sans-Serif; font-size: 12px; color: #000; background-color: #fff; } .AOLPlainTextBody pre { font-size: 9pt; } .AOLInlineAttachment { margin: 10px; } .AOLAttachmentHeader { font: 11px arial; border: 1px solid #7DA8D4; background: #F9F9F9; } .AOLAttachmentHeader .Title { font: 11px arial; background: #B5DDFA; padding: 3px 3px 3px 3px; } .AOLAttachmentHeader .FieldLabel { font: 11px arial; color: #000000; padding: 1px 10px 1px 9px; background: #F9F9F9; } .AOLAttachmentHeader .FieldValue { font: 11px arial; color: #000000; background: #F9F9F9; } .AOLAttachmentHeader a, .AOLImage a { color: #2864B4; text-decoration: none; } .AOLAttachmentHeader a:hover, .AOLImage a:hover { color: #2864B4; text-decoration: underline; } .AOLWebSuiteCompose > .AOLPicturesFullSizeLink, .AOLWebSuite .AOLPicturesFullSizeLink { height: 1px; width: 1px; overflow: hidden; } body { background-color: white; font-family: "Verdana"; font-size: 10pt; border: 0px; } .AOLWebSuiteCompose p { margin: 0px; padding: 0px; } img.managedImg { width: 0px; height: 0px; } img.placeholder { width: 275px; height: 206px; background: #F4F4F4 center center no-repeat; border: 1px solid #DADAD6 !important; } > > >--------------------------------- > > > > Dave Downey > Harleysville (SE) PA > Zodiac 601XL/Corvair? > > > >--------------------------------- ________________________________________________________________________________
Date: Feb 13, 2007
From: David Downey <planecrazydld(at)yahoo.com>
Subject: Re: Composite Landing Gears from Aircraft Spruce
I thought that these were 2 piece, left and right? no work for 601XL if 2 piece MaxNr(at)aol.com wrote: Does anyone have experience with this type of landing gear? Looks like a big weight saving. Click here: Composite Landing Gears from Aircraft Spruce http://www.aircraftspruce.com/catalog/lgpages/compositelg.php Dave Downey Harleysville (SE) PA Zodiac 601XL/Corvair? --------------------------------- No need to miss a message. Get email on-the-go with Yahoo! Mail for Mobile. Get started. ________________________________________________________________________________
Subject: Re: wing locker doors
From: "ashontz" <ashontz(at)nbme.org>
Date: Feb 13, 2007
brothapig(at)HOTMAIL.COM wrote: > The only problem with that is, IF the latch should somehow fail in flight, you WILL have a working spoiler, and I doubt one could recover and land safely from that. > > What about a dual action spring hinge, one that pulls the door closed when it is more that halfway closed, and pushes the door open when it is more than halfway open? I don't know what you call these, but the same principle is at work on most automobile fuel doors. Just a thought. > > Ryan > > > I thought of that but there's no good way to do it being that you need the spring to travel through the pivot of the hinge, offset of course. You'd have to have the door hinge offset and mounted about and inch or so below the wing skin. That or use one of those cabinet hinges that's has two hinges and works like a parallelogram and springs into position in both directions. I'd still be wary of it possibly snapping to the up position of the latch wasn't secure in flight and then having the thing stuck in the up position anyway. You'd need a wing tunnel to test the loads etc that it would take to snap the door up against the spring loading. Seems safer to just have it spring loaded down for double safety. You could also put a second latch on it like a car hood, pop the latch, then reach under and pop another latch to fully open it. > > ---------------------------------------- > > > Date: Tue, 13 Feb 2007 16:31:44 -0500 > > From: dredmoody(at)cox.net > > To: zenith-list(at)matronics.com > > Subject: Re: Re: wing locker doors > > > > > > > > If you're going to spring load the locker doors, wouldn't it be a better idea to spring load them OPEN? That way, they are not flopping in your way when you are loading or unloading them, and the best part is that it is painfully obvious if you have forgotten to latch them. I mean, if you start up and taxi out with the doors sprung wide open, you are probbaly not a good choice for the left seat. > > > > Dred > > > > ---- ashontz wrote: > > > > > > > > > I think I'd make the door spring loaded somehow so that it stays closed even if someone forgets to latch it. > > > > > > > > > > > > > -------- CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=94837#94837 ________________________________________________________________________________
Date: Feb 13, 2007
From: <dredmoody(at)cox.net>
Subject: Re: Zenith-List:
Since I'm doing dual sticks, I understand the pros and cons of doing that. What I don't understand is why you would install dual sticks AND dual throttles. When you go the dual stick route, the part of the console that extends forward from the armrest and then up to the bottom of the panel is not interferred with by the stick anymore (as it was with the center stick). That makes it the perfect loctaion for a single throttle that is is easy reach from both seats. So again, why complicate the situation with dual throttles? Dred ---- David Downey wrote: > Has anyone use a dual stick, dual throttle setup? that is sort of what I had been thinking of (you know, a side by side tandem!) ________________________________________________________________________________
Date: Feb 13, 2007
From: <dredmoody(at)cox.net>
Subject: Re: wing locker doors
There is not a single latch to fail on the wing locker doors is there? There are multiple D-Zus fasteners or Cam-Locs or whatever. Is there really a chance of such a multiple failure inflight? Still the best route is a complete checklist and a dependable routine. Dred ---- Ryan Vechinski wrote: > > > The only problem with that is, IF the latch should somehow fail in flight, you WILL have a working spoiler, and I doubt one could recover and land safely from that. > > What about a dual action spring hinge, one that pulls the door closed when it is more that halfway closed, and pushes the door open when it is more than halfway open? I don't know what you call these, but the same principle is at work on most automobile fuel doors. Just a thought. > > Ryan ________________________________________________________________________________
Subject: CH 701 failed landing attempt
From: "blackbird" <blackbird754(at)alltel.net>
Date: Feb 13, 2007
Amazing that these planes want to fly so bad... My hangar buddy has put his 701 in the ground on a hard landing.... 912S engine mount bent Nose wheel bent Right wing leading edge slat bent with wingtip end broke.. Can anyone tell us where to get a leading edge slat for the right wing... Neither of us are builders....He would like to buy one... Thanks, Wayne McCullough Eaa chapter 330 president Briar Patch airfield (9GA1) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=94874#94874 ________________________________________________________________________________
Subject: Re: wing locker doors
From: "ashontz" <ashontz(at)nbme.org>
Date: Feb 13, 2007
If I go with wing lockers I'll have the multiple fasteners and the spring action close, and the double latch. I don't want any unintended flight surfaces (spoilers) sticking up. Everyone else is welcome to do whatever they're comfortable with. That's what I'd be comfortable with. -------- CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=94894#94894 ________________________________________________________________________________
Subject: Re: CH 701 failed landing attempt
From: "blackbird" <blackbird754(at)alltel.net>
Date: Feb 13, 2007
I really am amazed how tough this aircraft is..........even when the engine mount bent.........The prop (warp drive) sustained only a scratching of the prop tips.... The nose wheel bent back and did not even hurt the engine exhaust....The main nosewheel rod...did NOT bend.........Good grief thats tough......... Oh yeah........Just had the bubble doors installed and a fresh annual...WAS running great..........More gusty wind is what I am told. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=94906#94906 ________________________________________________________________________________
Date: Feb 13, 2007
From: Rodney Mills <Ramills(at)charter.net>
Subject: Rivet Gun
Listers, I purchased the rivet gun from Zenith and have used it to build with up to now. I have always had trouble with the recoil and creating smiley's even with pressure set as low as possible and flow controls being used. I recently purchased the gun from Harbor Freight and tried it today installing wing skins. This gun has very little or no recoil, no bounce and not a smiley on the entire skin. The Harbor Freight gun is not as comfortable to use and the air line is in an awkward position but the results in my case were far superior to my Zenith supplied gun. I will be buying another one of the Harbor Freight guns. If anyone is interested they are in the current sale catalog for $19.99. What a deal , What a deal. Just thought if anyone was looking for their first gun or a spare this is worth looking at. I paid over $70 for Zenith gun and would not buy again. Inquiring minds may want to know. Rodney Mills Northport, Al 601XL/ Corvair ________________________________________________________________________________
From: "David Mikesell" <skyguynca(at)skyguynca.com>
Subject: Re: Rivet Gun
Date: Feb 13, 2007
I have been using Harbor Freight rivet pullers for years. I have even pulled Cherry #6 with them repairing working rivets on DeHavilland Twin Otter struts. Best deal out there, my oldest one is 4 years old and still working without a problem. David Mikesell 23597 N. Hwy 99 Acampo, CA 95220 209-224-4485 skyguynca(at)skyguynca.com www.skyguynca.com ----- Original Message ----- From: "Rodney Mills" <Ramills(at)charter.net> Sent: Tuesday, February 13, 2007 9:47 PM Subject: Zenith-List: Rivet Gun > > Listers, > I purchased the rivet gun from Zenith and have used it to build with up to > now. I have always had trouble with the recoil and creating smiley's even > with pressure set as low as possible and flow controls being used. I > recently purchased the gun from Harbor Freight and tried it today > installing wing skins. This gun has very little or no recoil, no bounce > and not a smiley on the entire skin. The Harbor Freight gun is not as > comfortable to use and the air line is in an awkward position but the > results in my case were far superior to my Zenith supplied gun. I will be > buying another one of the Harbor Freight guns. If anyone is interested > they are in the current sale catalog for $19.99. What a deal , What a > deal. Just thought if anyone was looking for their first gun or a spare > this is worth looking at. I paid over $70 for Zenith gun and would not buy > again. Inquiring minds may want to know. > > Rodney Mills > Northport, Al > 601XL/ Corvair > > > ________________________________________________________________________________
Subject: Re: Gull-wing Doors
From: "steveadams" <dr_steve_adams(at)yahoo.com>
Date: Feb 14, 2007
I am sure that you could adapt a similar designed canopy to the 601, however it would have to be built from scratch, not a modification of the 640 canopy because the dimensions are all different. In the 640 it is a structural component of the fuselage, tying the upper 1/2 of the firewall into the fuselage. It is also quite complex, made completely of carbon fiber, with many areas a sandwiched structure with an inner and outer layup. Since it wouldn't be primarily structural in a 601, you could probably make a much simpler design and use fiberglass rather than carbon fiber however it would have to be pretty sturdy to give adequate support to the doors and the roll over protection you are looking for. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=94953#94953 ________________________________________________________________________________
Subject: Re: Gull-wing Doors
From: "ashontz" <ashontz(at)nbme.org>
Date: Feb 14, 2007
steveadams wrote: > I am sure that you could adapt a similar designed canopy to the 601, however it would have to be built from scratch, not a modification of the 640 canopy because the dimensions are all different. In the 640 it is a structural component of the fuselage, tying the upper 1/2 of the firewall into the fuselage. It is also quite complex, made completely of carbon fiber, with many areas a sandwiched structure with an inner and outer layup. Since it wouldn't be primarily structural in a 601, you could probably make a much simpler design and use fiberglass rather than carbon fiber however it would have to be pretty sturdy to give adequate support to the doors and the roll over protection you are looking for. Also, being a very well made $4000 piece of the 640, it is definitely not cheap. Good info. I was wondering it was structural or not in the 640. Obviously it wouldn't be in the 601XL so the contruction woould be easier. I'm going to have to look into this. -------- CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=94956#94956 ________________________________________________________________________________
Subject: Re: CH 701 failed landing attempt
From: "blackbird" <blackbird754(at)alltel.net>
Date: Feb 14, 2007
Thanks guys for the imput..........I am currently building a Kolbra..... I knew that a lot of people watch these lists.....Matt sure does a great job. Once again thanks for the information. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=94969#94969 ________________________________________________________________________________
From: "C Smith" <pilot4profit(at)sbcglobal.net>
Subject: Rivet Gun
Date: Feb 14, 2007
Anyone have the SKU for the sale price? I just searched HF for "rivet" and lowest price I could find on the 93458-3VGA 3/16 air hyd. Riveter is 26.99. As for convenience of use.. Rodney, have you tried a swivel hose attachment? ITEM 46123-2VGA Or ITEM 7535-3VGA Thanks for the tip. Craig Smith -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of David Mikesell Sent: Wednesday, February 14, 2007 1:26 AM Subject: Re: Zenith-List: Rivet Gun --> I have been using Harbor Freight rivet pullers for years. I have even pulled Cherry #6 with them repairing working rivets on DeHavilland Twin Otter struts. Best deal out there, my oldest one is 4 years old and still working without a problem. David Mikesell 23597 N. Hwy 99 Acampo, CA 95220 209-224-4485 skyguynca(at)skyguynca.com www.skyguynca.com ----- Original Message ----- From: "Rodney Mills" <Ramills(at)charter.net> Sent: Tuesday, February 13, 2007 9:47 PM Subject: Zenith-List: Rivet Gun > > Listers, > I purchased the rivet gun from Zenith and have used it to build with up to > now. I have always had trouble with the recoil and creating smiley's even > with pressure set as low as possible and flow controls being used. I > recently purchased the gun from Harbor Freight and tried it today > installing wing skins. This gun has very little or no recoil, no bounce > and not a smiley on the entire skin. The Harbor Freight gun is not as > comfortable to use and the air line is in an awkward position but the > results in my case were far superior to my Zenith supplied gun. I will be > buying another one of the Harbor Freight guns. If anyone is interested > they are in the current sale catalog for $19.99. What a deal , What a > deal. Just thought if anyone was looking for their first gun or a spare > this is worth looking at. I paid over $70 for Zenith gun and would not buy > again. Inquiring minds may want to know. > > Rodney Mills > Northport, Al > 601XL/ Corvair > > > ________________________________________________________________________________
From: "wade jones" <wjones(at)brazoriainet.com>
Subject: Re: Rivet Gun
Date: Feb 14, 2007
Hey Craig ,The catalog for HF is 881-C ,Key on back is BD3713 .Item # 93458-4BDB $19.99 . Hope this helps Wade Jones South Texas 601XL plans building Cont. 0200 ----- Original Message ----- From: "C Smith" <pilot4profit(at)sbcglobal.net> Sent: Wednesday, February 14, 2007 9:17 AM Subject: RE: Zenith-List: Rivet Gun > > Anyone have the SKU for the sale price? I just searched HF for "rivet" and > lowest price I could find on the 93458-3VGA 3/16 air hyd. Riveter is > 26.99. > As for convenience of use.. > Rodney, have you tried a swivel hose attachment? > ITEM 46123-2VGA > Or > ITEM 7535-3VGA > > Thanks for the tip. > Craig Smith > > -----Original Message----- > From: owner-zenith-list-server(at)matronics.com > [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of David > Mikesell > Sent: Wednesday, February 14, 2007 1:26 AM > To: zenith-list(at)matronics.com > Subject: Re: Zenith-List: Rivet Gun > > --> > > I have been using Harbor Freight rivet pullers for years. I have even > pulled > Cherry #6 with them repairing working rivets on DeHavilland Twin Otter > struts. Best deal out there, my oldest one is 4 years old and still > working > without a problem. > > > David Mikesell > 23597 N. Hwy 99 > Acampo, CA 95220 > 209-224-4485 > skyguynca(at)skyguynca.com > www.skyguynca.com > ----- Original Message ----- > From: "Rodney Mills" <Ramills(at)charter.net> > To: > Sent: Tuesday, February 13, 2007 9:47 PM > Subject: Zenith-List: Rivet Gun > > >> >> Listers, >> I purchased the rivet gun from Zenith and have used it to build with up >> to > >> now. I have always had trouble with the recoil and creating smiley's even >> with pressure set as low as possible and flow controls being used. I >> recently purchased the gun from Harbor Freight and tried it today >> installing wing skins. This gun has very little or no recoil, no bounce >> and not a smiley on the entire skin. The Harbor Freight gun is not as >> comfortable to use and the air line is in an awkward position but the >> results in my case were far superior to my Zenith supplied gun. I will be >> buying another one of the Harbor Freight guns. If anyone is interested >> they are in the current sale catalog for $19.99. What a deal , What a >> deal. Just thought if anyone was looking for their first gun or a >> spare > >> this is worth looking at. I paid over $70 for Zenith gun and would not >> buy > >> again. Inquiring minds may want to know. >> >> Rodney Mills >> Northport, Al >> 601XL/ Corvair >> >> >> >> >> > > > ________________________________________________________________________________
From: "David Mikesell" <skyguynca(at)skyguynca.com>
Subject: Re: Rivit Gun
Date: Feb 14, 2007
Here is a link to the one I have been using. I have two of them and both work fine. The one I have had for 4 years is a bit bigger than this one but they don't make it anymore. http://www.harborfreight.com/cpi/ctaf/Displayitem.taf?itemnumber=93458 David Mikesell 23597 N. Hwy 99 Acampo, CA 95220 209-224-4485 skyguynca(at)skyguynca.com www.skyguynca.com ----- Original Message ----- From: John Brumpton To: skyguynca(at)skyguynca.com Sent: Wednesday, February 14, 2007 2:14 AM Subject: Rivit Gun Hi David Could you tell me the make & model of riviter you purchased & possibly a link would be appreciated Thanks John ________________________________________________________________________________
Date: Feb 14, 2007
From: Josh Wilson <jwguitars(at)yahoo.com>
Subject: Rivet Gun
I built the tail section with the rivet gun and also had trouble with smiley's...I started using the hand riveter on the wings and I was surprised how quickly that went...It seems like a lot of rivets to pull by hand, but the hand riveter works great... Working on wings --- C Smith wrote: > > > Anyone have the SKU for the sale price? I just > searched HF for "rivet" and > lowest price I could find on the 93458-3VGA 3/16 air > hyd. Riveter is 26.99. > As for convenience of use.. > Rodney, have you tried a swivel hose attachment? > ITEM 46123-2VGA > Or > ITEM 7535-3VGA > > Thanks for the tip. > Craig Smith > > -----Original Message----- > From: owner-zenith-list-server(at)matronics.com > [mailto:owner-zenith-list-server(at)matronics.com] On > Behalf Of David Mikesell > Sent: Wednesday, February 14, 2007 1:26 AM > To: zenith-list(at)matronics.com > Subject: Re: Zenith-List: Rivet Gun > > --> > > I have been using Harbor Freight rivet pullers for > years. I have even pulled > Cherry #6 with them repairing working rivets on > DeHavilland Twin Otter > struts. Best deal out there, my oldest one is 4 > years old and still working > without a problem. > > > David Mikesell > 23597 N. Hwy 99 > Acampo, CA 95220 > 209-224-4485 > skyguynca(at)skyguynca.com > www.skyguynca.com > ----- Original Message ----- > From: "Rodney Mills" <Ramills(at)charter.net> > To: > Sent: Tuesday, February 13, 2007 9:47 PM > Subject: Zenith-List: Rivet Gun > > > > > > > Listers, > > I purchased the rivet gun from Zenith and have > used it to build with up to > > > now. I have always had trouble with the recoil and > creating smiley's even > > with pressure set as low as possible and flow > controls being used. I > > recently purchased the gun from Harbor Freight and > tried it today > > installing wing skins. This gun has very little or > no recoil, no bounce > > and not a smiley on the entire skin. The Harbor > Freight gun is not as > > comfortable to use and the air line is in an > awkward position but the > > results in my case were far superior to my Zenith > supplied gun. I will be > > buying another one of the Harbor Freight guns. If > anyone is interested > > they are in the current sale catalog for $19.99. > What a deal , What a > > deal. Just thought if anyone was looking for > their first gun or a spare > > > this is worth looking at. I paid over $70 for > Zenith gun and would not buy > > > again. Inquiring minds may want to know. > > > > Rodney Mills > > Northport, Al > > 601XL/ Corvair > > > > > > > > > > > > > > > browse > Subscriptions page, > FAQ, > http://www.matronics.com/Navigator?Zenith-List > > Web Forums! > > > > > http://answers.yahoo.com/dir/?link=list&sid=396546091 ________________________________________________________________________________
From: "Nancy" <ding(at)tbscc.com>
Subject: Re: Rivet Gun
Date: Feb 14, 2007
Listers, I also use one from H.F. I use a regulator at the compressor and one of their swivels with an adjustable restrictor at the gun so it pulls the rivet at a slower speed. Works great. Lynn 601XL / Corvair Building fuselage currently ----- Original Message ----- From: "Rodney Mills" <Ramills(at)charter.net> Sent: Wednesday, February 14, 2007 12:47 AM Subject: Zenith-List: Rivet Gun > > Listers, > I purchased the rivet gun from Zenith and have used it to build with up > to now. I have always had trouble with the recoil and creating smiley's > even with pressure set as low as possible and flow controls being used. > I recently purchased the gun from Harbor Freight and tried it today > installing wing skins. This gun has very little or no recoil, no bounce > and not a smiley on the entire skin. The Harbor Freight gun is not as > comfortable to use and the air line is in an awkward position but the > results in my case were far superior to my Zenith supplied gun. I will > be buying another one of the Harbor Freight guns. If anyone is > interested they are in the current sale catalog for $19.99. What a deal > , What a deal. Just thought if anyone was looking for their first gun > or a spare this is worth looking at. I paid over $70 for Zenith gun and > would not buy again. Inquiring minds may want to know. > > Rodney Mills > Northport, Al > 601XL/ Corvair > > ________________________________________________________________________________
Date: Feb 14, 2007
From: Keith Ashcraft <keith.ashcraft(at)itt.com>
Subject: Re: Rivet Gun
All, I have received one of these types of rivet guns for Christmas, (my wife), but haven't had any time to use it. I did read through the directions, about the "Priming" part. Mine does have some oil in it, but I am not sure if the amout is correct. The directions are very "UNCLEAR" about how much oil to add. It just says fill the cap full, What Cap? Any info would be helpfull. Keith CH701 -- not riveting, but cutting and forming ribs **************************************************************** Rodney Mills wrote: > > Listers, > I purchased the rivet gun from Zenith and have used it to build with > up to now. I have always had trouble with the recoil and creating > smiley's even with pressure set as low as possible and flow controls > being used. I recently purchased the gun from Harbor Freight and tried > it today installing wing skins. This gun has very little or no recoil, > no bounce and not a smiley on the entire skin. The Harbor Freight gun > is not as comfortable to use and the air line is in an awkward > position but the results in my case were far superior to my Zenith > supplied gun. I will be buying another one of the Harbor Freight > guns. If anyone is interested they are in the current sale catalog > for $19.99. What a deal , What a deal. Just thought if anyone was > looking for their first gun or a spare this is worth looking at. I > paid over $70 for Zenith gun and would not buy again. Inquiring minds > may want to know. > > Rodney Mills > Northport, Al > 601XL/ Corvair > > -- ************************************* *Keith Ashcraft* ITT 5009 Centennial Blvd. Colorado Springs, CO 80919 (719) 599-1787 -- work (719) 332-4364 -- cell keith.ashcraft(at)itt.com ************************************ This e-mail and any files transmitted with it are proprietary and intended solely for the use of the individual or entity to whom they are addressed. If you have received this e-mail in error please notify the sender. Please note that any views or opinions presented in this e-mail are solely those of the author and do not necessarily represent those of ITT, Inc. The recipient should check this e-mail and any attachments for the presence of viruses. ITT accepts no liability for any damage caused by any virus transmitted by this e-mail. ************************************ ________________________________________________________________________________
From: JohnDRead(at)aol.com
Date: Feb 14, 2007
Subject: Re: Rivet Gun
Did the Zenith nose piece fit the HF gun? John Read CH701 in Colorado slats and all! ________________________________________________________________________________
Subject: Re: Gull-wing Doors
From: caspainhower(at)aep.com
Date: Feb 14, 2007
I considered gull-wing doors also, there are a few flying out there. I ended up designing cantilever hinges so I could have a permanent windshield and rear opening canopy. I had Todd at www.toddscanopies.com build a custom canopy with a little extra headroom and a more gradual rear slope. For the scratch builders out there, he produces an excellent product at a reasonable price. Craig N601XS, 601xl, 0-235 lyc, wiring/plumbing left I see no reason why that can't be easily adaptable to the CH601XL. If you ask me the CH2000 looks just like a CH601XL except with a hardtop canopy. Doesn't even look all that difficult to make, unless I'm missing something. ---------------------------------------------------------------- This e-mail message and all attachments transmitted with it from the Nuclear Generation Group of American Electric Power are for the sole use of the intended recipient(s) and may contain confidential and privileged information. Any unauthorized review, use, disclosure or distribution is prohibited. If you are not the intended recipient, please contact the sender by reply e-mail and destroy all copies of the original message. ________________________________________________________________________________
Date: Feb 14, 2007
From: <dredmoody(at)cox.net>
Subject: Re: Rivet Gun
John, the gun I got from Harbor Freight and the gun I got with the tool kit through Zenith do not share the same nose pieces. I didn't even try to modify the HF nose pieces.... I shipped a set back to Zenith and they did them for a small fee. Dred ---- JohnDRead(at)aol.com wrote: > Did the Zenith nose piece fit the HF gun? > > John Read > CH701 in Colorado slats and all! ________________________________________________________________________________
Subject: I didn't believe it till I saw it
From: "Tommy Walker" <twalker(at)cableone.net>
Date: Feb 14, 2007
You guys may have seen this 701 on UTube, but I missed it. I didn't know it would do that, plus I'm not sure I would even try. http://www.youtube.com/watch?v=PAN6jzbhEAw Plus, here's another longer one. http://www.youtube.com/watch?v=O7DIVkrMIOU -------- Tommy Walker Read this topic online here: http://forums.matronics.com/viewtopic.php?p-035#95035 ________________________________________________________________________________
Date: Feb 14, 2007
From: Jaybannist(at)cs.com
Subject: Re: Rivet Gun
I sidestepped the whole pneumatic riveter bit. I discovered an electric drill attachment called RiveDrill, from Isham, Inc. I actually used two of them, one set up for A4 rivets and one for A5s. I nearly broke my hands pulling A5s before I got the RiveDrill. Makes pulling rivets a cinch with no chance of smileys. Tight spots still require a hand puller. I got one from Ace Hardware with a swiveling head that works much better than the one I got from ZAC. I cupped the nose pieces myself, with good results. (I don't work for RiveDrill, Isham or Ace, but I can sure vouch for their products) Jay in Dallas ________________________________________________________________________________
From: "Aaron Gustafson" <agustafson(at)chartermi.net>
Subject: Re: Rivet Gun
Date: Feb 14, 2007
Everybody spends money somewhere. Some here some there. I got a Huck 175 riveter. Lots of power, no kick back, very compact and light, lots of money! I'm happy. Aaron Gustafson 601 HD 11 years fly in two months????? 0-200 do not archive ________________________________________________________________________________
Subject: Com Antenna Wingtip
Date: Feb 14, 2007
From: japhillipsga(at)aol.com
Dear Thread Friends, anybody ever install one of the Bob Archer type com antenna in their wingtips ? How was it to install and what kind of performance do you achieve ? I think I remember an article in Kitplanes some years ago detailing how to build it. Does anybody remember same or have the article ? best regards, Bill of Georgia N505WP 601XL-3300 104 hours ________________________________________________________________________ ________________________________________________________________________________
From: Elwood140(at)aol.com
Date: Feb 14, 2007
Subject: Re: Rivet Gun
In a message dated 2/14/2007 2:17:06 P.M. Central Standard Time, agustafson(at)chartermi.net writes: Everybody spends money somewhere. Some here some there. I got a Huck 175 riveter. Lots of power, no kick back, very compact and light, lots of money! I'm happy. Aaron, I'm convinced. Where can one buy a Huck 175? Larry Wood (N701LW will fly this year?) ________________________________________________________________________________
Date: Feb 14, 2007
From: Juan Vega <amyvega2005(at)earthlink.net>
Subject: Re: Rivit Gun
list, switching from the rivet duhick thing for a minute, is everyone getting the suggested deflection on the elevator of 27 plus degrees up elevator. I have struggled to get there. I checked dimensions of all pieces of control structure and all are to specs. I asked the question before with no response from anyone.. DOes that mean everyone's elevator throws are as per plans? Juan -----Original Message----- >From: David Mikesell <skyguynca(at)skyguynca.com> >Sent: Feb 14, 2007 10:55 AM >To: zenith-list(at)matronics.com, John Brumpton >Subject: Zenith-List: Re: Rivit Gun > >Here is a link to the one I have been using. I have two of them and both work fine. The one I have had for 4 years is a bit bigger than this one but they don't make it anymore. > >http://www.harborfreight.com/cpi/ctaf/Displayitem.taf?itemnumber=93458 > > >David Mikesell >23597 N. Hwy 99 >Acampo, CA 95220 >209-224-4485 >skyguynca(at)skyguynca.com >www.skyguynca.com > ----- Original Message ----- > From: John Brumpton > To: skyguynca(at)skyguynca.com > Sent: Wednesday, February 14, 2007 2:14 AM > Subject: Rivit Gun > > > Hi David > Could you tell me the make & model of riviter you purchased & possibly a link would be appreciated > Thanks > John ________________________________________________________________________________
Subject: Re: I didn't believe it till I saw it
From: "Chris Lewis" <christopherlewis(at)earthlink.net>
Date: Feb 14, 2007
There's a photo on the Zenith Website showing a Swedish 701 just about to nose over and it says "Don't try this at home" Interesting that they'd post it... Chris in Seattle -------- 701 Scratch Builder Read this topic online here: http://forums.matronics.com/viewtopic.php?p-115#95115 Attachments: http://forums.matronics.com//files/viz03loop_147.jpg ________________________________________________________________________________
From: "C Smith" <pilot4profit(at)sbcglobal.net>
Subject: Rivet Gun
Date: Feb 14, 2007
try http://www.toolsusa.com/asp/item_detail.asp?T1=PBE+RSR+4766 <http://www.toolsusa.com/asp/item_detail.asp?T1=PBE+RSR+4766&GENB=&UID> &GENB=&UID or http://www.sjdiscounttools.com/hucak175a.html or http://www.toolfetch.com/Category--Air_Tools--Specialty_Air_Tool--HUCAK175A. shtml and http://www.alcoa.com/fastening_systems/commercial/en/product.asp?cat_id=564 <http://www.alcoa.com/fastening_systems/commercial/en/product.asp?cat_id=564 &prod_id=2859> &prod_id=2859 Just a few from a quick Google Craig Smith _____ From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of Elwood140(at)aol.com Sent: Wednesday, February 14, 2007 4:51 PM Subject: Re: Zenith-List: Rivet Gun In a message dated 2/14/2007 2:17:06 P.M. Central Standard Time, agustafson(at)chartermi.net writes: Everybody spends money somewhere. Some here some there. I got a Huck 175 riveter. Lots of power, no kick back, very compact and light, lots of money! I'm happy. Aaron, I'm convinced. Where can one buy a Huck 175? Larry Wood (N701LW will fly this year?) ________________________________________________________________________________
From: "Brian Bowen" <brianbowen_@HOTMAIL.COM>
Subject: Landing Gear for CH701 Scatch built
Date: Feb 14, 2007
Hi there, Anyone out there gone through the process of bending the main landing gear spring? Really could use some input or thoughts on this mystery. Thanks brianbowen_@hotmail.com _________________________________________________________________ Find out the restaurants participating in Winterlicious http://local.live.com/default.aspx?v=2&cp=43.658648~-79.383962&style=r&lvl=15&tilt=-90&dir=0&alt=-1000&scene=3702663&cid=7ABE80D1746919B4!1329 >From January 26 to February 8, 2007 ________________________________________________________________________________
Date: Feb 14, 2007
From: Paul Mulwitz <p.mulwitz(at)worldnet.att.net>
Subject: Re: Rivet Gun - cutting the forming feature in the nose.
Hi Ed, You can buy a ball end mill at Traver's tool or MSC or any number of other cutting tool places. I tried that the first time to make the concave cutout in the riveter nose piece with medium results. I got much better results with a little round stone or steel cutter in a Dremmel tool. When I did my nose pieces I mounted the old nose piece in a metal lathe and cut the curved spot in the face of the nose piece while turning the lathe. For those who don't have a metal lathe handy, you can probably do just as well my mounting the nose piece in a drill press or even a hand drill and spinning it while grinding and/or cutting the face. It helps if you start by marking the outside diameter of the cutout on the nosepiece with a magic marker before you start. This will be the same size as the round flat part of the rivet before setting. I went through a process of cutting the nose piece and then testing its use on the desired rivets. I checked for the shape I wanted and flat edges against the "Skin" of the riveted piece. Adjustments can be made in one direction by making the concave shape deeper. Adjustments in the other direction can be made by filing the end of the nose piece down a little. Finishing of the nose piece can be done with abrasive cloth or even the dreaded Scotchbrite pads. Paul XL fuselage >Rookie question here Bill. Where can I buy a ball mill? > >Dred > ________________________________________________________________________________
From: "Ryan Vechinski" <brothapig(at)HOTMAIL.COM>
Subject: Routers
Date: Feb 14, 2007
List, I was looking at routers today, as I think I am going to buy one to help with rib forms, and I'm going to try the routing method for cutting rib blanks. Does it make a difference when cutting aluminum to get a variable speed router? I will only use this for the airplane, so I don't need a wood worker's dream router; just something to last a little while. ________________________________________________________________________________
Date: Feb 15, 2007
From: Brett Hanley <bretttdc(at)yahoo.com>
Subject: routers
I have a good bit of experience with routers. I like the Rigged laminate t rim router from Home Depot the best for cutting thin aluminum. It will acc ept a Porter Cable template guide in its base. Also a good carbide straigh t flute bit of 1/8 or 1/4 depending on what size template guide you have. Grizzly Tool Company as a great book out on the use of a routers. With the right templates and a little skill it is one of the most versatile tools i n the shop.=0A =0ABrett ________________________________________________________________________________
Date: Feb 15, 2007
From: MacDonald Doug <dougsnash(at)yahoo.com>
Subject: Re: Routers
Personally, I used a basic older Sears router mounted in my fathers home made router table. With a little practice it work quite well. A couple of items worth mentioning are first, be prepared for a mess. My Dad's table has a 4hp shopvac connected to a dust hood and aluminum shavings still got everywhere. Second, make darn sure that you have both eye and ear protection while using a router. The high pitch whine is the perfect frequency and volume to destroy hearing over a relatively short period of time(just ask dear old Dad). The eye protection is due to all of the metal shavings flying around. Another item to keep in mind is, keep the amount you are trimming less than the diameter of the router bit. I found the vibration level too high if you try cutting with more than one side of the router bit. Overall this is an excellent way to cut parts blanks. A quick touch-up with a file or flapper disk (Homebuilthelp.com scratchbuilding video) and you are all set for flanging. It is a good place to start on a project to get used to working with aluminum. Hope this info is of some use I suppose this could be a good tip for the Archives. Doug MacDonald CH-701 Scratch Builder NW Ontario, Canada Sitting on the wheels (temporarily) for the first time. No need to miss a message. Get email on-the-go with Yahoo! Mail for Mobile. Get started. http://mobile.yahoo.com/mail ________________________________________________________________________________
From: "Ryan Vechinski" <brothapig(at)HOTMAIL.COM>
Subject: Routers
Date: Feb 15, 2007
Thanks for the replies everyone. I have a couple of Porter Cable router bits, which I've heard are good quality. They have worked fine on wood so far. Anyone have any comment on the variable speed routers? Do I need that option before cutting aluminum? -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of MacDonald Doug Sent: Thursday, February 15, 2007 6:07 AM Subject: Re: Zenith-List: Routers Personally, I used a basic older Sears router mounted in my fathers home made router table. With a little practice it work quite well. A couple of items worth mentioning are first, be prepared for a mess. My Dad's table has a 4hp shopvac connected to a dust hood and aluminum shavings still got everywhere. Second, make darn sure that you have both eye and ear protection while using a router. The high pitch whine is the perfect frequency and volume to destroy hearing over a relatively short period of time(just ask dear old Dad). The eye protection is due to all of the metal shavings flying around. Another item to keep in mind is, keep the amount you are trimming less than the diameter of the router bit. I found the vibration level too high if you try cutting with more than one side of the router bit. Overall this is an excellent way to cut parts blanks. A quick touch-up with a file or flapper disk (Homebuilthelp.com scratchbuilding video) and you are all set for flanging. It is a good place to start on a project to get used to working with aluminum. Hope this info is of some use I suppose this could be a good tip for the Archives. Doug MacDonald CH-701 Scratch Builder NW Ontario, Canada Sitting on the wheels (temporarily) for the first time. No need to miss a message. Get email on-the-go with Yahoo! Mail for Mobile. Get started. http://mobile.yahoo.com/mail ________________________________________________________________________________
From: "Al Young" <armyret(at)mchsi.com>
Subject: Radio Problem
Date: Feb 15, 2007
Here is my set up: Ky-97A comm- Flightcom 403 intercom- Allen grip control (trim-PTT). Problem: Won't transmit. I can receive other xmissions and the TX lights up on the Ky97A when I push the PTT from either control (Pilot or Co-Pilot) If you listen to another radio, you can hear a weak carrier when you push the PTT but no voice. I can't get the plane to a Avionics shop since I have not flown off the req 40 hrs yet. The radio has been sent out to a avionics shop and declared as OK. Any thoughts? Thanks in advance. Al Young N601AY ________________________________________________________________________________
From: "C Smith" <pilot4profit(at)sbcglobal.net>
Subject: Routers
Date: Feb 15, 2007
Hope this doesn't start a flame, but has anyone seen the new Sears craftsman CNC router. http://www.sears.com/sr/javasr/product.do?vertical=TOOL&cat=Bench+Power+Tool s&subcat=Jointers%2C+Planers+%26+Shapers&pid=00921754000&BV_UseBVCookie=Yes It's pricey, but it seems a group of builders could pool together and turn out some pretty decent parts. The table accepts stock up to 14.5" wide and an unlimited length. Heck, you could start up a co-op to produce parts fast and cheap. I just thought it was interesting. Craig Smith ________________________________________________________________________________
Date: Feb 15, 2007
From: "Dino Bortolin" <dbortol(at)gmail.com>
Subject: Re: Routers
I'm using an old, basic Rotozip-style router, single speed, that my brother picked up at a yard sale for $5. It cuts aluminum beautifully and I haven't wished for anything fancier. I also bought a round-over bit which I use to radius the form blocks. Dino Bortolin La Salle, Ontario XL/Corvair ________________________________________________________________________________
Date: Feb 15, 2007
From: Keith Ashcraft <keith.ashcraft(at)itt.com>
Subject: Re: Landing Gear for CH701 Scatch built
Brian, I sent you an email to your personal address, with some information. Keith ********************************************************************** Brian Bowen wrote: > <brianbowen_@hotmail.com> > > Hi there, > Anyone out there gone through the process of bending the main landing > gear spring? > Really could use some input or thoughts on this mystery. > Thanks > brianbowen_@hotmail.com > > _________________________________________________________________ > Find out the restaurants participating in Winterlicious > http://local.live.com/default.aspx?v=2&cp=43.658648~-79.383962&style=r&lvl=15&tilt=-90&dir=0&alt=-1000&scene=3702663&cid=7ABE80D1746919B4!1329 > > >> From January 26 to February 8, 2007 > > -- ************************************* *Keith Ashcraft* ITT 5009 Centennial Blvd. Colorado Springs, CO 80919 (719) 599-1787 -- work (719) 332-4364 -- cell keith.ashcraft(at)itt.com ************************************ This e-mail and any files transmitted with it are proprietary and intended solely for the use of the individual or entity to whom they are addressed. If you have received this e-mail in error please notify the sender. Please note that any views or opinions presented in this e-mail are solely those of the author and do not necessarily represent those of ITT, Inc. The recipient should check this e-mail and any attachments for the presence of viruses. ITT accepts no liability for any damage caused by any virus transmitted by this e-mail. ************************************ ________________________________________________________________________________
Date: Feb 15, 2007
From: "j. davis" <jd(at)lawsonimaging.ca>
Subject: Re: routers
See how I did it: http://cleco.ca then click Homebuilding How-to then Routed Ribs. No variable speed, cut 10-12 blanks at a time! Brett Hanley wrote: > --> > I have a good bit of experience with routers. I like the Rigged > laminate trim router from Home Depot the best for cutting thin > aluminum. It will accept a Porter Cable template guide in its base. > Also a good carbide straight flute bit of 1/8 or 1/4 depending on what > size template guide you have. Grizzly Tool Company as a great book out > on the use of a routers. With the right templates and a little skill it > is one of the most versatile tools in the shop. > > Brett > > * > > > * -- Regards, J. flying: Zenith STOL CH701/912 C-IGGY, 350 hrs. building: Sonex #325, Jabiru 3300/6, 85% completed ------------------------------------------------- J. Davis, M.Sc. (computer science) *NIX consulting, SysAdmin email: jd at lawsonimaging.ca voice: 519.289.1527 http://www.cleco.ca c/o Brandywine Aviation 5507 Irish Dr., Appin, ON N42 47.33 W081 36.50 31/13 2000+ x 60', elev: 740' ------------------------------------------------- To most people the sky is the limit. To those who love aviation, the sky is home. Winners do what losers don't want to do. ________________________________________________________________________________
Date: Feb 15, 2007
From: Rodney Mills <Ramills(at)charter.net>
Subject: Rivet gun
Guys Not to beat a dead horse but I do have a proper regulator and a flow restrictor on my Zenith supplied gun--no help with recoil. John, my nose pieces supplied with the Zenith gun do fit my HF gun. Rodney Mills 601XL/ Corvair ________________________________________________________________________________
Subject: Re: Radio Problem
Date: Feb 15, 2007
From: japhillipsga(at)aol.com
Al, that sounds much like my set up. I had a similar problem. Could receive fine, but when transmitting a high pitch whine accompanied the words. Fix was a separate ground wire from the headset jacks up to the main ground buss bar. I had thought the baggage deck where the jacks were mounted was ground enough, but not so. The separate wire fixed the problem. Maybe it will fix yours. I talked to David Cotton couple weeks ago. He said he finally got his plane parts to his hanger in Winder and was running control cables. I will try to find time to fly up there to help/ look see, but this RV-8 is using most every moment of my time so I have to have priorities. Best regards, Bill of Georgia -----Original Message----- From: armyret(at)mchsi.com Sent: Thu, 15 Feb 2007 9:41 AM Subject: Zenith-List: Radio Problem Here is my set up: Ky-97A comm- Flightcom 403 intercom- Allen grip control (trim-PTT). Problem: Won't transmit. I can receive other xmissions and the TX lights up on the Ky97A when I push the PTT from either control (Pilot or Co-Pilot) If you listen to another radio, you can hear a weak carrier when you push the PTT but no voice. I can't get the plane to a Avionics shop since I have not flown off the req 40 hrs yet. The radio has been sent out to a avionics shop and declared as OK. Any thoughts? Thanks in advance. Al Young N601AY ________________________________________________________________________ ________________________________________________________________________________
Subject: 601 xl looking for some dimension
From: "alex_001" <alex@midland-f3.com>
Date: Feb 15, 2007
hello can someone help me with the dimensions x and y? it is for my 601 xl rtf waiting on delivery. Also looking for drawing and dimentions for footroom (Y control stick) to get carpets made. thanks for your help Read this topic online here: http://forums.matronics.com/viewtopic.php?p-390#95390 Attachments: http://forums.matronics.com//files/parcel_shelf_973.doc ________________________________________________________________________________
Date: Feb 15, 2007
From: David Downey <planecrazydld(at)yahoo.com>
Subject: Re: Zenith-List:
Thanks Juan. amd plane parked in Lantana FLA has dual stick dual throttle, flew it this week end. Dual throttle was a waste of space due to the fact that the center (copilot) throttle was more convenient than right hand on stick and left throttle for pilot. Save you self the hassle if going dual stck, and go single center throttle. Juan -----Original Message----- >From: David Downey >Sent: Feb 13, 2007 5:04 PM >To: zenith-list(at)matronics.com >Subject: Re: Zenith-List: > >Has anyone use a dual stick, dual throttle setup? that is sort of what I had been thinking of (you know, a side by side tandem!) > >japhillipsga(at)aol.com wrote: Jay, I also have dual sticks in my XL and I had thought I would use the single throttle in the center somewhere. Instead I have the duals with spin friction locks. It is a little more work and $ to install two throttles, but as a right handed guy I like landing with my most coordinated hand on the stick and left hand on the go ball. If I was left handed the center throttle would be preferred for me. This question is a preference point only your taste in flying can answer. I have a couple hundred hours in 152,172 and Warriors and I always had to land left handed and I knew the other way would work better for me. Best regards, Bill of Georgia N505WP 601XL-3300 105 hours > > >-----Original Message----- >From: Jaybannist(at)cs.com >To: zenith-list(at)matronics.com >Sent: Thu, 8 Feb 2007 2:35 PM >Subject: RE: Zenith-List: > > .AOLPlainTextBody { margin: 0px; font-family: Tahoma, Verdana, Arial, Sans-Serif; font-size: 12px; color: #000; background-color: #fff; } .AOLPlainTextBody pre { font-size: 9pt; } .AOLInlineAttachment { margin: 10px; } .AOLAttachmentHeader { font: 11px arial; border: 1px solid #7DA8D4; background: #F9F9F9; } .AOLAttachmentHeader .Title { font: 11px arial; background: #B5DDFA; padding: 3px 3px 3px 3px; } .AOLAttachmentHeader .FieldLabel { font: 11px arial; color: #000000; padding: 1px 10px 1px 9px; background: #F9F9F9; } .AOLAttachmentHeader .FieldValue { font: 11px arial; color: #000000; background: #F9F9F9; } .AOLAttachmentHeader a, .AOLImage a { color: #2864B4; text-decoration: none; } .AOLAttachmentHeader a:hover, .AOLImage a:hover { color: #2864B4; text-decoration: underline; } .AOLWebSuiteCompose > .AOLPicturesFullSizeLink, .AOLWebSuite .AOLPicturesFullSizeLink { height: 1px; width: 1px; overflow: hidden; } body { background-color: white; font-family: "Verdana"; font-size: 10pt; border: 0px; } .AOLWebSuiteCompose p { margin: 0px; padding: 0px; } img.managedImg { width: 0px; height: 0px; } img.placeholder { width: 275px; height: 206px; background: #F4F4F4 center center no-repeat; border: 1px solid #DADAD6 !important; } > > >--------------------------------- > > > > Dave Downey > Harleysville (SE) PA > Zodiac 601XL/Corvair? > > > >--------------------------------- Dave Downey Harleysville (SE) PA Zodiac 601XL/Corvair? --------------------------------- Don't pick lemons. See all the new 2007 cars at Yahoo! Autos. ________________________________________________________________________________
From: "Mike O'Connor" <mjoconn(at)pacbell.net>
Subject: Rivet Gun
Date: Feb 15, 2007
From: Rodney Mills <Ramills(at)charter.net> Subject: Zenith-List: Rivet Gun Does the HF rivet puller come with the appropriately cupped socket to form the head of the rivet? Does it support the different rivet sizes used on the XL kit? Thanks, Mike Listers, I purchased the rivet gun from Zenith and have used it to build with up to now. I have always had trouble with the recoil and creating smiley's even with pressure set as low as possible and flow controls being used. I recently purchased the gun from Harbor Freight and tried it today installing wing skins. This gun has very little or no recoil, no bounce and not a smiley on the entire skin. The Harbor Freight gun is not as comfortable to use and the air line is in an awkward position but the results in my case were far superior to my Zenith supplied gun. I will be buying another one of the Harbor Freight guns. If anyone is interested they are in the current sale catalog for $19.99. What a deal , What a deal. Just thought if anyone was looking for their first gun or a spare this is worth looking at. I paid over $70 for Zenith gun and would not buy again. Inquiring minds may want to know. Rodney Mills Northport, Al 601XL/ Corvair ________________________________________________________________________________
From: "maureen cohen" <maureenandbrad(at)HOTMAIL.COM>
Subject: fiberglass wingtip_position light
Date: Feb 16, 2007
Two questions for the list; 1) i have fitted the fiberglass wingtip as best i can, it seems to fit well except for a 4mm gap between the fiberglass and the sheet metal at the leading edge. I have tried heating the fiberglass with a hairdryer as suggested by zenith, hell, i even tried (carefully) using a propane torch....(shudder). I also tried replacing the A4 with an A5 to see if that would narrow the gap, all to no avail. so my question is; do I leave it, fill it in and paint or does anyone have any other suggestions. 2) any ideas how to ground the position light? I was simply going to run a short piece of wire from the inside of the light socket (housing) via a ring connector and an A4 rivet and connect it to the aiframe with a second piece of wire. Any other suggestions? Brad Cohen maureenandbrad(at)hotmail.com 601XL, thinking about corvair power 5-6803 _________________________________________________________________ The average US Credit Score is 675. The cost to see yours: $0 by Experian. http://www.freecreditreport.com/pm/default.aspx?sc=660600&bcd=EMAILFOOTERAVERAGE ________________________________________________________________________________
From: "Robin Bellach" <601zv(at)ritternet.com>
Subject: fiberglass wingtip fit
Date: Feb 16, 2007
Re: first question - I had about 3/8" gap at the front of wingtips. I used FiberFil Lightweight Epoxy Filler from ACS to reshape the tips and eliminate all gap. Seems to be a handy easily worked filler to help clean up many of the poor factory parts fits. Robin in AR 601XL Zen-Vair, N601ZV reserved ----- Original Message ----- From: "maureen cohen" <maureenandbrad(at)HOTMAIL.COM> Sent: Friday, February 16, 2007 5:54 AM Subject: Zenith-List: fiberglass wingtip_position light > > > Two questions for the list; > 1) i have fitted the fiberglass wingtip as best i can, it seems to fit > well except for a 4mm gap between the fiberglass and the sheet metal at > the leading edge. I have tried heating the fiberglass with a hairdryer as > suggested by zenith, hell, i even tried (carefully) using a propane > torch....(shudder). I also tried replacing the A4 with an A5 to see if > that would narrow the gap, all to no avail. so my question is; do I leave > it, fill it in and paint or does anyone have any other suggestions. > > 2) any ideas how to ground the position light? I was simply going to run a > short piece of wire from the inside of the light socket (housing) via a > ring connector and an A4 rivet and connect it to the aiframe with a second > piece of wire. Any other suggestions? > > Brad Cohen > maureenandbrad(at)hotmail.com > 601XL, thinking about corvair power > 5-6803 ________________________________________________________________________________
From: Bryan Martin <bryanmmartin(at)comcast.net>
Subject: Re: fiberglass wingtip_position light
Date: Feb 16, 2007
2) That idea will work OK. Make sure you sand off the point where your ground wire will attach to the airframe (to remove any oxide coating) and use an anti-oxidation compound on this termination. A product called "No-Ox" is available for use on aluminum to copper electrical connections. Anti-sieze might work as well. > > > 2) any ideas how to ground the position light? I was simply going > to run a short piece of wire from the inside of the light socket > (housing) via a ring connector and an A4 rivet and connect it to > the aiframe with a second piece of wire. Any other suggestions? -- Bryan Martin N61BM, CH 601 XL, RAM Subaru, Stratus redrive. ________________________________________________________________________________
Subject: Re: I didn't believe it till I saw it
From: "john300exc" <jw5677(at)hughes.net>
Date: Feb 16, 2007
I hate for my first post on this forum to be negative, but the roll demonstrated on the You Tube video wasnt much of a roll. The aircraft nose is pointed down as the plane is inverted and he finishes the roll about 90 degrees off his initial heading. I also wonder how many Gs he pulled to get the nose level at the end of his roll. It is hard to estimate his altitude, but how many mistakes high he was flying? The 701 is a tough little plane but the wing is probably not the best for inverted flight. It takes a significant push on the stick in a Decathlon or Pitts to keep the nose up while inverted with their symmetric wing, must take a massive push with the 701. Sometimes Dont try this at home actually means, DONT TRY THIS AT HOME!! Read this topic online here: http://forums.matronics.com/viewtopic.php?p-491#95491 ________________________________________________________________________________
From: "Ken Arnold" <arno7452(at)bellsouth.net>
Subject: Building CH701 DVD
Date: Feb 16, 2007
Listers, I just finished watching the latest DVD "Forward Fuselage" from HomebuiltHELP.com. It continues their tradition for professional work. I highly recommend anyone owning, building or thinking of building a 701 consider buying it. Jon Croke's presentation is excellent. He points out the areas to leave for later. This alone will save the builder many hours of redoing or even worse, scrapping parts. Regards, Ken Arnold Pikeville, NC Building QBK CH701 w/912 ULS ________________________________________________________________________________
From: "John Bolding" <jnbolding1(at)teleshare.net>
Subject: Re: I didn't believe it till I saw it
Date: Feb 16, 2007
Interesting video, the roll and loop were fun to watch but what was VERY interesting to me was the impression that this aircraft has a longer wing (the "European" version I've been told). I ask every few months in case a new member has some info. Does anyone have any information on the construction of the longer wing?? I have been told (by someone that has looked at one carefully)that a simple increase in span OUTBOARD the struts was done with NO change to the web,caps,skins, ribs ect.,just the addition of one extra bay. Can anyone add to that info, or throw cold water on it? LOW&SLOW John Bolding ________________________________________________________________________________
From: "LRM" <lrm(at)skyhawg.com>
Subject: Oil in air cooled engines
Date: Feb 16, 2007
The other day I was talking to a friend of mine and he stated that you could ONLY use NON-detergent oil in air-cooled aircraft engines such as a Lycoming. My immediate reaction was "why?". He couldn't answer me and I have yet to find anyone who can. I sorta think it one of those "because we always done it that way" answers. If I was to get one, which I'm not going to do, the first thing I would have done was put synthetic oil in it. I might have been screwing up. So if anyone can give me an answer, I might sleep tonight. Larry, www.SkyHawg.com, N1345L ________________________________________________________________________________
Subject: Reply from the Corvair Authority
Date: Feb 16, 2007
From: "Bima, Martin" <mbima(at)hydro.mb.ca>
For all those that still have doubts about William, please see his web-site for the most recent post. He explains the situation with the build-for-profit customer, and the recent happannings in the hanger. Martin Bima Winnipeg CANADA StolVair 701 ________________________________________________________________________________
From: "David Mikesell" <skyguynca(at)skyguynca.com>
Subject: Re: Oil in air cooled engines
Date: Feb 16, 2007
Well we have several cetified aircooled Cont. and we only run non-detergent oil during the break in on a new or rebuilt engine. Once oil consumption has stopped showing all parts seated then we switch to detergent oil. David Mikesell 23597 N. Hwy 99 Acampo, CA 95220 209-224-4485 skyguynca(at)skyguynca.com www.skyguynca.com ----- Original Message ----- From: LRM To: zenith-list(at)matronics.com Sent: Friday, February 16, 2007 7:23 AM Subject: Zenith-List: Oil in air cooled engines The other day I was talking to a friend of mine and he stated that you could ONLY use NON-detergent oil in air-cooled aircraft engines such as a Lycoming. My immediate reaction was "why?". He couldn't answer me and I have yet to find anyone who can. I sorta think it one of those "because we always done it that way" answers. If I was to get one, which I'm not going to do, the first thing I would have done was put synthetic oil in it. I might have been screwing up. So if anyone can give me an answer, I might sleep tonight. Larry, www.SkyHawg.com, N1345L ________________________________________________________________________________
From: Afterfxllc(at)aol.com
Date: Feb 16, 2007
Subject: Re: Reply from the Corvair Authority
For all those that still have doubts about William, please see his web-site for the most recent post. He explains the situation with the build-for-profit customer, and the recent happenings in the hanger. Martin Bima Winnipeg CANADA StolVair 701 Yup he is one smooth talker. The one thing that he omitted from his little cry baby explanation is the fact that he also lied to the person that is buying the airplane after telling him he would like to keep a good relationship with him. The man never once said he did anything wrong but there are people out there that will follow some right off a cliff I guess. As for my pro builder status, I am simply helping finish a project I never had intended to sell. I have put my other 601 on barnstormers but after meeting a guy that can't build it his self he asked me to help him finish his also and I said yes I would. I enjoy building and have been building one thing or another for the past 5 years. I am going to scratch build MY airplane along side the one I just sold because I don't have the money to just out right build one to completion for just me. And I dam sure don't have the money to send WW 5,000 dollars and just wait for him to decide I need my parts now. I have made a lot of friends in aviation and those that know me know I would bend over backwards to help someone so what WW wrote about me doesn't bother me it really sounded like a lot of excuses and non of it his fault. But I would ask you this... is there anyone else out there that asks for 100% of your money to buy a product and doesn't give you a delivery date? And sometimes never delivers the parts at all? I think if he truly is re vamping his way of doing business he should require a 25% deposit and the balance upon shipping. That will show me he truly cares about the low budget builder that doesn't have tons of money to keep WW in business. I call it building yesterdays parts with today's money. Sooner or later it catches up. He also told me with regards to the nose bowl that he has no idea when the guy that was going to make them will get to them.... but he will gladly except your money even when he knows he can't deliver them and has no idea when he can. As for us excepting a one piece instead of a 2 piece. After William told me he had no idea when or even if he could get the new ones what would you have done? It doesn't take a lot of work to cut it and make it a 2 piece bowl. ________________________________________________________________________________
From: "Dan" <hillsgun(at)nwinfo.net>
Subject: Re: Reply from the Corvair Authority
Date: Feb 16, 2007
so what WW wrote about me doesn't bother me it really sounded like a lot of excuses and non of it his fault. Does this sound familliar? Could we please get back to building airplanes. Dan. ----- Original Message ----- From: Afterfxllc(at)aol.com To: zenith-list(at)matronics.com Sent: Friday, February 16, 2007 9:29 AM Subject: Re: Zenith-List: Reply from the Corvair Authority For all those that still have doubts about William, please see his web-site for the most recent post. He explains the situation with the build-for-profit customer, and the recent happenings in the hanger. Martin Bima Winnipeg CANADA StolVair 701 Yup he is one smooth talker. The one thing that he omitted from his little cry baby explanation is the fact that he also lied to the person that is buying the airplane after telling him he would like to keep a good relationship with him. The man never once said he did anything wrong but there are people out there that will follow some right off a cliff I guess. As for my pro builder status, I am simply helping finish a project I never had intended to sell. I have put my other 601 on barnstormers but after meeting a guy that can't build it his self he asked me to help him finish his also and I said yes I would. I enjoy building and have been building one thing or another for the past 5 years. I am going to scratch build MY airplane along side the one I just sold because I don't have the money to just out right build one to completion for just me. And I dam sure don't have the money to send WW 5,000 dollars and just wait for him to decide I need my parts now. I have made a lot of friends in aviation and those that know me know I would bend over backwards to help someone so what WW wrote about me doesn't bother me it really sounded like a lot of excuses and non of it his fault. But I would ask you this... is there anyone else out there that asks for 100% of your money to buy a product and doesn't give you a delivery date? And sometimes never delivers the parts at all? I think if he truly is re vamping his way of doing business he should require a 25% deposit and the balance upon shipping. That will show me he truly cares about the low budget builder that doesn't have tons of money to keep WW in business. I call it building yesterdays parts with today's money. Sooner or later it catches up. He also told me with regards to the nose bowl that he has no idea when the guy that was going to make them will get to them.... but he will gladly except your money even when he knows he can't deliver them and has no idea when he can. As for us excepting a one piece instead of a 2 piece. After William told me he had no idea when or even if he could get the new ones what would you have done? It doesn't take a lot of work to cut it and make it a 2 piece bowl. ------------------------------------------------------------------------- ----- 2/16/2007 2:25 PM ________________________________________________________________________________
Subject: Re: fiberglass wingtip_position light
From: "chris Sinfield" <chris_sinfield(at)yahoo.com.au>
Date: Feb 16, 2007
With the earth I took an each way bet, and for the cost and weight of an extra wire I ran a seperate earth wire for my strabe / nav lights back to the fuse.. I can always use it as a power wire later If I ever need an extra one. Chris Read this topic online here: http://forums.matronics.com/viewtopic.php?p-573#95573 ________________________________________________________________________________
Subject: Trim templates
From: "chris Sinfield" <chris_sinfield(at)yahoo.com.au>
Date: Feb 16, 2007
OK guys and girls Iam not the first to do the XL seats and side panels so I started looking out and searching the web for the drawings. I cant find any template demensions.. Hey with all this talent I would have thought there would have been some. this is a kit so everyones should be about the same??? Any one know of any templates I can view. download, word, PDF, ect and give to my motor trimmer .. Chris XL Sydney Australia Read this topic online here: http://forums.matronics.com/viewtopic.php?p-574#95574 ________________________________________________________________________________
Date: Feb 16, 2007
From: "Michael Valentine" <mgvalentine(at)gmail.com>
Subject: Re: fiberglass wingtip_position light
I don't think you need to ground the nav light separately. The strobe power supply obviously needs to be grounded. But, I believe that one of the wires running from the light unit back to the power supply grounds everything in the light housing. At least, my lights have worked on the table and all I have grounded is the power supply. For the electrically gifted, am I wrong on this one? Michael in NH On 2/16/07, maureen cohen wrote: > > maureenandbrad(at)hotmail.com> > > 2) any ideas how to ground the position light? I was simply going to run a > short piece of wire from the inside of the light socket (housing) via a > ring > connector and an A4 rivet and connect it to the aiframe with a second > piece > of wire. Any other suggestions? > > Brad Cohen > > ________________________________________________________________________________
Date: Feb 16, 2007
From: LarryMcFarland <larry(at)macsmachine.com>
Subject: Re: Trim templates
Chris, Seats are pretty much same for the 601s. If you want to do separate removable seats and backs, my web page "seats" shows a method for making them from scratch. You can then take the shaped foam to an upholsterer. see link, http://www.macsmachine.com/html/seatupholstery.htm http://www.macsmachine.com/images/completion/full/601ezfrontright.gif Larry McFarland - 601HDS at www.macsmachine.com chris Sinfield wrote: > > OK guys and girls > Iam not the first to do the XL seats and side panels so I started looking out and searching the web for the drawings. I cant find any template demensions.. Hey with all this talent I would have thought there would have been some. this is a kit so everyones should be about the same??? > > Any one know of any templates I can view. download, word, PDF, ect and give to my motor trimmer > > .. > Chris > XL Sydney Australia > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p-574#95574 > > > ________________________________________________________________________________
Date: Feb 16, 2007
From: Juan Vega <amyvega2005(at)earthlink.net>
Subject: Re: fiberglass wingtip_position light
if you look AT THE LIGHT HOUSING THAT IS TO BE ON THE OUTSIDE OF THE WING HOLDING THE LENSE, THERE SHOULD BE A LITTLE WIRE, VISUALLY TOUCHING THE METAL OF THE HOUSING, ITS DIFFERENT WITH EACH MANUFACTURER. JUAN -----Original Message----- >From: Michael Valentine <mgvalentine(at)gmail.com> >Sent: Feb 16, 2007 4:46 PM >To: zenith-list(at)matronics.com >Subject: Re: Zenith-List: fiberglass wingtip_position light > >I don't think you need to ground the nav light separately. The strobe power >supply obviously needs to be grounded. But, I believe that one of the wires >running from the light unit back to the power supply grounds everything in >the light housing. At least, my lights have worked on the table and all I >have grounded is the power supply. > >For the electrically gifted, am I wrong on this one? > >Michael in NH > > >On 2/16/07, maureen cohen wrote: >> >> maureenandbrad(at)hotmail.com> >> >> 2) any ideas how to ground the position light? I was simply going to run a >> short piece of wire from the inside of the light socket (housing) via a >> ring >> connector and an A4 rivet and connect it to the aiframe with a second >> piece >> of wire. Any other suggestions? >> >> Brad Cohen >> >> ________________________________________________________________________________
From: "Southern Reflections" <purplemoon99(at)bellsouth.net>
Subject: Re: Trim templates
Date: Feb 16, 2007
Larry, did you get my E mail I sent to you last night ? Joe G N101HD ----- Original Message ----- From: "LarryMcFarland" <larry(at)macsmachine.com> Sent: Friday, February 16, 2007 5:20 PM Subject: Re: Zenith-List: Trim templates > > Chris, > Seats are pretty much same for the 601s. If you want to do separate > removable seats and backs, my web page "seats" > shows a method for making them from scratch. You can then take the shaped > foam to an upholsterer. see link, > http://www.macsmachine.com/html/seatupholstery.htm > http://www.macsmachine.com/images/completion/full/601ezfrontright.gif > > Larry McFarland - 601HDS at www.macsmachine.com > > chris Sinfield wrote: >> >> >> OK guys and girls >> Iam not the first to do the XL seats and side panels so I started looking >> out and searching the web for the drawings. I cant find any template >> demensions.. Hey with all this talent I would have thought there would >> have been some. this is a kit so everyones should be about the same??? >> >> Any one know of any templates I can view. download, word, PDF, ect and >> give to my motor trimmer >> >> .. >> Chris XL Sydney Australia >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p-574#95574 >> >> >> > > > ________________________________________________________________________________
From: "Bill Naumuk" <naumuk(at)alltel.net>
Subject: Re: fiberglass wingtip fit
Date: Feb 16, 2007
All- For God's sake, I thought this was over with the XL-3/8" of putty is not acceptable!! Check the archives- this is one subject that HAS been flogged to death. Bill Naumuk HDS Fuselage Townville, Pa ----- Original Message ----- From: "Robin Bellach" <601zv(at)ritternet.com> Sent: Friday, February 16, 2007 7:39 AM Subject: Zenith-List: fiberglass wingtip fit > > Re: first question - > I had about 3/8" gap at the front of wingtips. I used FiberFil Lightweight > Epoxy Filler from ACS to reshape the tips and eliminate all gap. Seems to > be a handy easily worked filler to help clean up many of the poor factory > parts fits. > > Robin in AR > 601XL Zen-Vair, N601ZV reserved > > ----- Original Message ----- > From: "maureen cohen" <maureenandbrad(at)HOTMAIL.COM> > To: > Sent: Friday, February 16, 2007 5:54 AM > Subject: Zenith-List: fiberglass wingtip_position light > > >> >> >> Two questions for the list; >> 1) i have fitted the fiberglass wingtip as best i can, it seems to fit >> well except for a 4mm gap between the fiberglass and the sheet metal at >> the leading edge. I have tried heating the fiberglass with a hairdryer as >> suggested by zenith, hell, i even tried (carefully) using a propane >> torch....(shudder). I also tried replacing the A4 with an A5 to see if >> that would narrow the gap, all to no avail. so my question is; do I leave >> it, fill it in and paint or does anyone have any other suggestions. >> >> 2) any ideas how to ground the position light? I was simply going to run >> a short piece of wire from the inside of the light socket (housing) via a >> ring connector and an A4 rivet and connect it to the aiframe with a >> second piece of wire. Any other suggestions? >> >> Brad Cohen >> maureenandbrad(at)hotmail.com >> 601XL, thinking about corvair power >> 5-6803 > > > ________________________________________________________________________________
From: "Bill Naumuk" <naumuk(at)alltel.net>
Subject: Re: fiberglass wingtip fit
Date: Feb 16, 2007
To be more specific, +/-2mm = +/-.0792. 3/8"= .375. It's your plane, but I rest my case. Bill Naumuk HDS Fuselage Townville, Pa ----- Original Message ----- From: "Bill Naumuk" <naumuk(at)alltel.net> Sent: Friday, February 16, 2007 7:12 PM Subject: Re: Zenith-List: fiberglass wingtip fit > > All- > For God's sake, I thought this was over with the XL-3/8" of putty is > not acceptable!! Check the archives- this is one subject that HAS been > flogged to death. > > Bill Naumuk > HDS Fuselage > Townville, Pa > ----- Original Message ----- > From: "Robin Bellach" <601zv(at)ritternet.com> > To: > Sent: Friday, February 16, 2007 7:39 AM > Subject: Zenith-List: fiberglass wingtip fit > > >> >> Re: first question - >> I had about 3/8" gap at the front of wingtips. I used FiberFil >> Lightweight Epoxy Filler from ACS to reshape the tips and eliminate all >> gap. Seems to be a handy easily worked filler to help clean up many of >> the poor factory parts fits. >> >> Robin in AR >> 601XL Zen-Vair, N601ZV reserved >> >> ----- Original Message ----- >> From: "maureen cohen" <maureenandbrad(at)HOTMAIL.COM> >> To: >> Sent: Friday, February 16, 2007 5:54 AM >> Subject: Zenith-List: fiberglass wingtip_position light >> >> >>> >>> >>> Two questions for the list; >>> 1) i have fitted the fiberglass wingtip as best i can, it seems to fit >>> well except for a 4mm gap between the fiberglass and the sheet metal at >>> the leading edge. I have tried heating the fiberglass with a hairdryer >>> as suggested by zenith, hell, i even tried (carefully) using a propane >>> torch....(shudder). I also tried replacing the A4 with an A5 to see if >>> that would narrow the gap, all to no avail. so my question is; do I >>> leave it, fill it in and paint or does anyone have any other >>> suggestions. >>> >>> 2) any ideas how to ground the position light? I was simply going to run >>> a short piece of wire from the inside of the light socket (housing) via >>> a ring connector and an A4 rivet and connect it to the aiframe with a >>> second piece of wire. Any other suggestions? >>> >>> Brad Cohen >>> maureenandbrad(at)hotmail.com >>> 601XL, thinking about corvair power >>> 5-6803 >> >> >> >> >> > > > ________________________________________________________________________________
Subject: Re: Oil in air cooled engines
From: "secatur" <appraise1(at)bigpond.com>
Date: Feb 17, 2007
I'm not sure if it's relevant, but we always add 1-2% castor oil to synthetic oil in our methanol fuel for R/C aircraft engines. With such large oil percentages (12-20%), you wouldn't think it would make much difference, but we have found that engines that aren't used all the time rust with just synthetic oil! Read this topic online here: http://forums.matronics.com/viewtopic.php?p-632#95632 ________________________________________________________________________________
Date: Feb 17, 2007
From: Paul Mulwitz <p.mulwitz(at)worldnet.att.net>
Subject: Re: fiberglass wingtip fit
Hi Bill, I take a different view of the fiberglass gap in the wing tip. I think the 3 mm measurement limit specified in the builder's manual is a general tolerance limit for structural components. In any case where this limit is exceeded it is time to call for technical support and professional engineer judgement whether to accept the design change or rebuild the part or structure in question. In this case, the fiberglass is essentially a fairing rather than a critical structural component. The gap in fitting this fairing to the aluminum skin occurs in a place where there is normally no air flow anyway since the skin is outside the fiberglass. I think it is OK to fill this gap with any sort of material that you can get to stick in there. I realize this could be a minority opinion. Still, I have to conclude that the strength required for the fiberglass wing tip only needs to be enough to keep it from falling apart in flight. Paul XL fuselage > >To be more specific, +/-2mm = +/-.0792. 3/8"= .375. It's your plane, >but I rest my case. >Bill Naumuk >HDS Fuselage >Townville, Pa - ________________________________________________________________________________
From: "Gary Boothe" <gboothe5(at)comcast.net>
Subject: fiberglass wingtip fit
Date: Feb 17, 2007
...I used a hand-flanging tool to roll the edge enough to fill the gap...why introduce more stuff? Keep it simple.... Gary Boothe Cool, CA 601 HDSTD, WW Conversion 90% done, Tail done, wings done, working on c-section -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of Paul Mulwitz Sent: Saturday, February 17, 2007 3:52 AM Subject: Re: Zenith-List: fiberglass wingtip fit Hi Bill, I take a different view of the fiberglass gap in the wing tip. I think the 3 mm measurement limit specified in the builder's manual is a general tolerance limit for structural components. In any case where this limit is exceeded it is time to call for technical support and professional engineer judgement whether to accept the design change or rebuild the part or structure in question. In this case, the fiberglass is essentially a fairing rather than a critical structural component. The gap in fitting this fairing to the aluminum skin occurs in a place where there is normally no air flow anyway since the skin is outside the fiberglass. I think it is OK to fill this gap with any sort of material that you can get to stick in there. I realize this could be a minority opinion. Still, I have to conclude that the strength required for the fiberglass wing tip only needs to be enough to keep it from falling apart in flight. Paul XL fuselage > >To be more specific, +/-2mm = +/-.0792. 3/8"= .375. It's your plane, >but I rest my case. >Bill Naumuk >HDS Fuselage >Townville, Pa - ________________________________________________________________________________
Date: Feb 17, 2007
From: bob west <lsabuilder(at)yahoo.com>
Subject: Diesel Zenith
List, The turbo-diesel web site that Sebastian took pictures of and mentioned on the Zenith web site, is now open. Very little information yet, but the first will be in a 701. I e-mailed the site and got a quick reply. I hope these guys make a go of it. Someone needs to compete with Rotax. BOB --------------------------------- Food fight? Enjoy some healthy debate in the Yahoo! Answers Food & Drink Q&A. ________________________________________________________________________________
From: "R.P." <zodie(at)adelphia.net>
Subject: Noise cancelling Intercom
Date: Feb 17, 2007
I was getting ready to take the Zodiac over the Tehachapi mountains yesterday to visit Minter Field when the intercom died. It's an old second-hand Sigtronics portable I got on Ebay for a few bucks. I'm going to replace it with a new unit, but can't decide which one to buy. Doing a Google search for "aviation intercom" comes up with a page full of options, the one on the top of the page is http://www.flighttech.com/ which makes intercoms with active noise reduction instead of a "squelch control" knob. Has anyone here used one of these? How well do they work? Rick Pitcher N601ZR ________________________________________________________________________________
From: "Jari Kaija" <jari.kaija(at)pp.inet.fi>
Subject: Re: Diesel Zenith
Date: Feb 17, 2007
>The turbo-diesel web site that Sebastian took pictures of and mentioned > on the Zenith web site, is now open. Very little information yet, but the > first will be in a 701. I e-mailed the site and got a quick reply. WWW link? http://www.jarikaija.com http://www.project-ch701.net http://www.advertiser.fi ________________________________________________________________________________
From: "ZodieRocket" <zodierocket(at)hsfx.ca>
Subject: Diesel Zenith
Date: Feb 17, 2007
HYPERLINK "http://vulcanaircraftengines.com/index.html"http://vulcanaircraftengine s.com/index.html Mark Townsend Alma, Ontario Zodiac 601XL C-GOXL, CH701 just started HYPERLINK "http://www.ch601.org"www.ch601.org / HYPERLINK "http://www.ch701.com"www.ch701.com/ HYPERLINK "http://www.Osprey2.com"www.Osprey2.com -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of Jari Kaija Sent: Saturday, February 17, 2007 2:09 PM Subject: Re: Zenith-List: Diesel Zenith >The turbo-diesel web site that Sebastian took pictures of and mentioned > on the Zenith web site, is now open. Very little information yet, but the > first will be in a 701. I e-mailed the site and got a quick reply. WWW link? HYPERLINK "http://www.jarikaija.com"http://www.jarikaija.com HYPERLINK "http://www.project-ch701.net"http://www.project-ch701.net HYPERLINK "http://www.advertiser.fi/"http://www.advertiser.fi "http://www.matronics.com/Navigator?Zenith-List"http://www.matronics.com /Navigator?Zenith-List "http://forums.matronics.com"http://forums.matronics.com -- 2/16/2007 2:25 PM -- 2/16/2007 2:25 PM ________________________________________________________________________________
Date: Feb 17, 2007
From: David Downey <planecrazydld(at)yahoo.com>
Subject: Re: Diesel Zenith
I must have missed the original posting. I assuem that this is very expensive and can run on jet-A? How about RPM and weight? Thanks. Jari Kaija wrote: >The turbo-diesel web site that Sebastian took pictures of and mentioned > on the Zenith web site, is now open. Very little information yet, but the > first will be in a 701. I e-mailed the site and got a quick reply. WWW link? http://www.jarikaija.com http://www.project-ch701.net http://www.advertiser.fi Dave Downey Harleysville (SE) PA Zodiac 601XL/Corvair? --------------------------------- Don't be flakey. Get Yahoo! Mail for Mobile and always stay connected to friends. ________________________________________________________________________________
Date: Feb 17, 2007
From: "Larry Winger" <larrywinger(at)gmail.com>
Subject: Re: Wing Spar Assembly Drawing 6W3, number of hat stiffeners
? Hi Dave, I went through the archives and found this email from you last year. I'm now ready to proceed with my wing spars, and wanted to be sure I understood them fully before cutting metal. Here's my question. You say that the spar layout on 6W3 (for long range tanks) shows 2 short and 1 long hat stiffener (6W8). I would agree that both the rivet layout elevation (top of page) and the cap/stiffener/NRA diagram (middle of the page) support that part count. Why, then, do you think they show two long and two short hat stiffeners in the top view (between the other two elevations)? I'm assuming it was just a mistake. I was in Orlando on business for 3-1/2 days last week and leave tomorrow for a solid week in Chicago. I'm trying to steal a few hours in the garage today so I can make a little forward progress on these spars. How's it going on your wings? Stay warm. LW On 1/21/07, TxDave wrote: > > > Page 6-K-0 of the plans shows the dimensions and spar layout for the > standard tanks. There are 2 long and 2 short hat stiffeners specified in the > plans for the standard tanks. Page 6-W-3 shows the spar configuration for > the long range tanks which specifies 2 short and 1 long stiffeners. Note > that the location of LNRA#4 is different for the standard tanks. I think ZAC > should have put the drawings for the standard tanks on 6-W-3 and the > optional long range tanks on page 6-K-0. That seems to be more logical, to > me. > > Dave Clay > http://www.daves601xl.com > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=89455#89455 > > ________________________________________________________________________________
From: "Bill Naumuk" <naumuk(at)alltel.net>
Subject: Dynon pitot-Ron Lendon
Date: Feb 17, 2007
Ron- You were kind enough to send pictures of your Dynon pitot tube installation and like an idiot, I saved the wrong posting to my "Keepers" file. Please resend. Thanks. Bill Naumuk HDS Fuselage Townville, Pa ________________________________________________________________________________
Subject: Re: Dynon pitot-Ron Lendon
From: "Ron Lendon" <rlendon(at)comcast.net>
Date: Feb 17, 2007
Bill, Try this link and look down the date files, around 1/15/07 to 1/22/07 was when I was working on that. -------- Ron Lendon, Clinton Township, MI Corvair Zodiac XL, ScrapBuilder ;-) http://www.mykitlog.com/rlendon Read this topic online here: http://forums.matronics.com/viewtopic.php?p-784#95784 ________________________________________________________________________________
Subject: 1st Hundred Hours of Building (XL)
From: "PatrickW" <pwhoyt(at)yahoo.com>
Date: Feb 18, 2007
I've been tracking my progress on my 601 XL, and today I will pass the 100 hour mark. Here's what I've accomplished in that 100 hours: Rudder - Done (at Zenith workshop). Stabilizer - Done. Elevator - Done (with trim tab). Corvair Engine - Disassembled, initial cleaning, baffles & pushrod tubes finished and painted, awaiting parts. Flaps - Both in clecoes (will deburr & cortec today). Right Aileron - In clecoes (will deburr & cortec today). Left Aileron - In clecoes, currently fitting trim tab (will deburr & cortec today). Most difficult task so far: Removing several frozen bolts on my Corvair core. First-time builder, so I don't know if I'm "fast" or "slow", but all those pre-drilled holes sure are a BIG help. Sometimes I wonder if they didn't ship me a QB kit by mistake. I didn't track the time I spent preparing by workshop (insulating, putting down an epoxy floor, installing lights and a heater), building my table, convincing my wife, scrounging through junkyards for an engine, or researching on-line. - Patrick 601XL Read this topic online here: http://forums.matronics.com/viewtopic.php?p-808#95808 ________________________________________________________________________________
Subject: Re: Diesel Zenith
From: "PatrickW" <pwhoyt(at)yahoo.com>
Date: Feb 18, 2007
I didn't see any pricing. Anybody know...? I would have (would still?) seriously considered a diesel for my 601 if one were available for a reasonable price (Delta Hawk diesels are WAY expensive). I've got a VW TDI and an old MB diesel, and if I could I'd run diesel in all my stuff. - Patrick 601XL/Corvair Read this topic online here: http://forums.matronics.com/viewtopic.php?p-809#95809 ________________________________________________________________________________
From: "Bill Naumuk" <naumuk(at)alltel.net>
Subject: Re: Dynon pitot-Ron Lendon
Date: Feb 18, 2007
Ron- Now that I see the pictures, we might be talking apples and oranges. When I built my wings many moons ago, the Dynon EFIS was out of my price range, so I installed an ACS pitot/static combination for steam gauges. Now I'm totally committed to going Dynon EFIS or an equivalent with a couple of steam gauge backups. I have no intention of installing an AOA, which is what your pitot is for, but hate to have a batch of unnecessary holes if I have to re-install the necessary pitot. My question is, do you need a special pitot for the Dynon EFIS, or am I OK with what I have? This information wasn't evident a couple of years ago. Incidentally, nice job of design and execution. If you're like me, you're prouder of your own creation than you are of the rest of the plane. (Sort of). Bill Naumuk HDS Fuselage Townville, Pa ----- Original Message ----- From: "Ron Lendon" <rlendon(at)comcast.net> Sent: Saturday, February 17, 2007 10:50 PM Subject: Zenith-List: Re: Dynon pitot-Ron Lendon > > Bill, > > Try this link and look down the date files, around 1/15/07 to 1/22/07 was > when I was working on that. > > > -------- > Ron Lendon, Clinton Township, MI > Corvair Zodiac XL, ScrapBuilder ;-) > http://www.mykitlog.com/rlendon > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p-784#95784 > > > ________________________________________________________________________________
From: "Bill Naumuk" <naumuk(at)alltel.net>
Subject: Strobes
Date: Feb 18, 2007
All- Is there anyone out there that installed belly and/or turtle deck strobes? I never wanted them on the wingtips, even before I decided to polish, rather than paint. Too distracting. Bill Naumuk HDS Fuselage Townville, Pa ________________________________________________________________________________
From: "Bill Naumuk" <naumuk(at)alltel.net>
Subject: Pitot
Date: Feb 18, 2007
All- Duh! Just checked the Dynon website, and any pitot will work with the EFIS. Still, I'd like to hear from anyone with a Dynon EFIS re: pitot tubes used. Thanks, people. Bill Naumuk HDS Fuselage Townville, Pa ________________________________________________________________________________
Subject: Re: Dynon pitot-Ron Lendon
From: "Gig Giacona" <wr.giacona(at)cox.net>
Date: Feb 18, 2007
If you are not going to is the AOA you don't need to use the Dynon pitot. You ACS should work fine. naumuk(at)alltel.net wrote: > > My question is, do you need a special pitot for the Dynon EFIS, or am I > OK with what I have? This information wasn't evident a couple of years ago. > --- -------- W.R. "Gig" Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR Read this topic online here: http://forums.matronics.com/viewtopic.php?p-843#95843 ________________________________________________________________________________
From: "Dr. Andrew Elliott" <a.s.elliott(at)cox.net>
Subject: Heated pitot tubes
Date: Feb 18, 2007
Folks: Since I do fly in the clouds sometimes, I have been looking for heated pitot tubes. New ones run between $500-$900. Used 12V units usually go for $150-$300 on EBay. I often saw 24V units much cheaper and wondered how they would work on my 12V airplane. Since a heated pitot tube is designed to melt off ice when it's -56=B0C, I figured that running it at 1/4 power might be OK for an occasional trip into clouds below the freezing level. I purchased a very nice 24V unit on eBay for $43 (including mounting bracket and shipping!) and here are the two results of my not-too-scientific testing: [1] Hooked up to my 13.8V bench power supply, the unit reached a temperature that burned my finger in less than 1 minute. I turned it off then. [2] Room temperature resistance was about 2.7 Ohms, meaning the start-up draw should be about 13.8/2.7 = 5.1 amps. This makes it about a 70-watt heater, which I am going to say is fine for my purposes. Complete testing would actually measure both the tip temperature and resistance as a function of time and environment temperature, but I'm pretty happy as is. Of course, you should make your own decisions about that for your own planned flight profiles. Note that this is a pitot tube only, and a source for static air has to be installed. I plan on using the $20 static air kit from Van's and placing the ports on the fuselage sides about 1/2 way back, much as they are placed in the certified aircraft. FWIW, Andy Elliott, Mesa, AZ N601GE (reserved) 601XL/TD/QB, Corvair, building... ________________________________________________________________________________
Subject: Re: 1st Hundred Hours of Building (XL)
From: "ashontz" <ashontz(at)nbme.org>
Date: Feb 18, 2007
Are you guys building from kits? I'm building from plans and have about 350 hours in. rudder, stabilizer, and elevator done. right wing about 50% complete. I have a fair amount of time logged for miscellaneous workshop related etc... so probably about 250 actual build time. -------- CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p-860#95860 ________________________________________________________________________________
Date: Feb 18, 2007
From: LarryMcFarland <larry(at)macsmachine.com>
Subject: Re: test pilot
Hi Darrell, I flew a rented Piper PA28 for a few hours to stay current, then got an hour of right seat time in a 601. The piper is heavier, the reactions similar but its slower. Youll find an 601XL elevator is lighter and more responsive, but the rest should seem very normal. Draft a test program for flight evaluation progressing from taxi to pattern flight to the working envelope so that it guarantees all preflight checks are done including CG for the very first flight. Taxi test for one or two days to check your engine, landing gear, fuel systems, prop pitch setting etc. Get comfortable with progressively higher taxi speeds to just light on the gear. Stop when youre fully satisfied that your systems are reliable and youre comfortable with the way the plane handles on the ground. Wait to the next good day to fly. Youre first flight depends a bit more on your hours and your personal confidence in flying the plane. Theres nothing wrong with having someone fully qualified flying the XL first if you have concerns that youre not ready. If you have a tower, initially, ask for clearance for test space directly above the airport at 4000 feet or so rather than leaving the airport immediately. It would be good to keep a small voice recorder in a pocket that you input data to and later evaluate engine and aircraft performance after each flight. Before and after each flight for a month, with a flashlight, check everything in the extreme for fuel leaks, oil seepage, etc and eventually build a practical preflight check list and a landing checklist that covers essential items that are specific to your aircraft and continue to use them. With your hours and one doing right seat in a XL, you'll do fine. Good luck, Larry McFarland - 601HDS at www.macsmachine.com Darrell Haas wrote: > I have about 130 hours in various planes and will be building a 601 > xl- 3300 Jab. and wonder how many of you who have built your own > planes did your own test flights and if yes how did you prepare for them? > Thank you, > Darrell Haas > Troutdale, Oregon > * > > * ________________________________________________________________________________
Date: Feb 18, 2007
From: "John Marzulli" <john.marzulli(at)gmail.com>
Subject: Re: 1st Hundred Hours of Building (XL)
When I started building, part of the planning stage consisted of trying to figure out how much of a time commitment I needed to make. Searching among 701 builder websites, not much time data was available, so I publish and track my time using a Blog. Many things affect how long a project lasts, including how often you work on the project. For me, the biggest effect is whether or not someone if helping me. A helper seems to reduce time by 50%, plus you get someone to double check all measurements and assumptions. After approximately 137 hours ( most with a helper), the rudder, elevator, horizontal stabilizer and flaperons have been completed. I'm currently working on the wing skeletons. Good luck! - John in Seattle On 2/18/07, PatrickW wrote: > > > I've been tracking my progress on my 601 XL, and today I will pass the 100 > hour mark. > > Here's what I've accomplished in that 100 hours: > > Rudder - Done (at Zenith workshop). > Stabilizer - Done. > Elevator - Done (with trim tab). > Corvair Engine - Disassembled, initial cleaning, baffles & pushrod tubes > finished and painted, awaiting parts. > Flaps - Both in clecoes (will deburr & cortec today). > Right Aileron - In clecoes (will deburr & cortec today). > Left Aileron - In clecoes, currently fitting trim tab (will deburr & > cortec today). > > Most difficult task so far: Removing several frozen bolts on my Corvair > core. > > First-time builder, so I don't know if I'm "fast" or "slow", but all those > pre-drilled holes sure are a BIG help. Sometimes I wonder if they didn't > ship me a QB kit by mistake. > > I didn't track the time I spent preparing by workshop (insulating, putting > down an epoxy floor, installing lights and a heater), building my table, > convincing my wife, scrounging through junkyards for an engine, or > researching on-line. > > - Patrick > 601XL > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p-808#95808 > > -- John Marzulli http://701Builder.blogspot.com/ "Flying a plane is no different than riding a bicycle... it's just a lot harder to put baseball cards in the spokes. ________________________________________________________________________________
Date: Feb 18, 2007
From: "John Marzulli" <john.marzulli(at)gmail.com>
Subject: Re: Diesel Zenith
To me, the biggest advantage of a diesel would be the ability to run Jet-A and not have to worry about the ethanol content of fuel. There just doesn't seem to be a good 100LL alternative engine for the 701. - John in Seattle On 2/18/07, PatrickW wrote: > > > I didn't see any pricing. Anybody know...? > > I would have (would still?) seriously considered a diesel for my 601 if > one were available for a reasonable price (Delta Hawk diesels are WAY > expensive). > > I've got a VW TDI and an old MB diesel, and if I could I'd run diesel in > all my stuff. > > - Patrick > 601XL/Corvair > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p-809#95809 > > -- John Marzulli http://701Builder.blogspot.com/ "Flying a plane is no different than riding a bicycle... it's just a lot harder to put baseball cards in the spokes. ________________________________________________________________________________
From: "Noel Loveys" <noelloveys(at)yahoo.ca>
Subject: Re: Diesel Zenith
Date: Feb 18, 2007
Don't forget about the fuel efficiency.... you won't have to carry as much fuel either. Also no plugs to foul and no mixture to worry about! Noel -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of John Marzulli Sent: Sunday, February 18, 2007 4:56 PM Subject: Re: Zenith-List: Re: Diesel Zenith To me, the biggest advantage of a diesel would be the ability to run Jet-A and not have to worry about the ethanol content of fuel. There just doesn't seem to be a good 100LL alternative engine for the 701. - John in Seattle On 2/18/07, PatrickW wrote: I didn't see any pricing. Anybody know...? I would have (would still?) seriously considered a diesel for my 601 if one were available for a reasonable price (Delta Hawk diesels are WAY expensive). I've got a VW TDI and an old MB diesel, and if I could I'd run diesel in all my stuff. - Patrick 601XL/Corvair Read this topic online here: <http://forums.matronics.com/viewtopic.php?p-809#95809> http://701Builder.blogspot.com/ "Flying a plane is no different than riding a bicycle... it's just a lot harder to put baseball cards in the spokes. Checked by PC Tools AntiVirus (3.1.0.10 - 9.061.014). http://www.pctools.com/anti-virus/ Checked by PC Tools AntiVirus (3.1.0.10 - 9.061.014). http://www.pctools.com/anti-virus/ ________________________________________________________________________________
From: NYTerminat(at)aol.com
Date: Feb 18, 2007
Subject: Re: Diesel Zenith
Noel, Diesel/JetA is heavier than AvGas or MoGas In a message dated 2/18/2007 4:56:43 P.M. Eastern Standard Time, noelloveys(at)yahoo.ca writes: Don't forget about the fuel efficiency.... you won't have to carry as much fuel either. Also no plugs to foul and no mixture to worry about! ________________________________________________________________________________
From: "Craig Payne" <craig(at)craigandjean.com>
Subject: Re: Diesel Zenith
Date: Feb 18, 2007
> Don't forget about the fuel efficiency.... you won't have to carry as much fuel either. Also no plugs to foul and no mixture to worry about! Somewhere it was pointed out that although Diesel engines get better miles per gallon they get about the same miles per pound of fuel. True? -- Craig ________________________________________________________________________________
From: "Noel Loveys" <noelloveys(at)yahoo.ca>
Subject: Re: Diesel Zenith
Date: Feb 18, 2007
True... But not nearly so heavy as pure water (10 lb/Imp Gal). Gas is around 6 lb/Imp Gal and Jet A around 7Lb/Imp gal.. You should also only need a lot less fuel by weight to do the same work. The fuel is not near as volatile as gas but packs a lot more BTU per Gal. this is why they run turbine engines on the stuff. If there were more power in gas it would be easy to make the adjustments in the turbines to run effective in it. Noel -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of NYTerminat(at)aol.com Sent: Sunday, February 18, 2007 6:39 PM Subject: Re: Zenith-List: Re: Diesel Zenith Noel, Diesel/JetA is heavier than AvGas or MoGas In a message dated 2/18/2007 4:56:43 P.M. Eastern Standard Time, noelloveys(at)yahoo.ca writes: Don't forget about the fuel efficiency.... you won't have to carry as much fuel either. Also no plugs to foul and no mixture to worry about! Checked by PC Tools AntiVirus (3.1.0.10 - 9.061.014). http://www.pctools.com/anti-virus/ ________________________________________________________________________________
From: "Noel Loveys" <noelloveys(at)yahoo.ca>
Subject: Re: Diesel Zenith
Date: Feb 18, 2007
No... There is more power (BTU) in a pound of Diesel than there is in a pound of Gasoline It also is not as volatile. One down side could be that diesels are notoriously hard to start in cold weather. They do need good size starters and probably heavy batteries. Noel -----Original Message----- From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of Craig Payne Sent: Sunday, February 18, 2007 6:44 PM Subject: RE: Zenith-List: Re: Diesel Zenith > Don't forget about the fuel efficiency.... you won't have to carry as much fuel either. Also no plugs to foul and no mixture to worry about! Somewhere it was pointed out that although Diesel engines get better miles per gallon they get about the same miles per pound of fuel. True? -- Craig Checked by PC Tools AntiVirus (3.1.0.10 - 9.061.014). http://www.pctools.com/anti-virus/ ________________________________________________________________________________
Subject: Re: Dynon pitot-Ron Lendon
From: "Ron Lendon" <rlendon(at)comcast.net>
Date: Feb 18, 2007
Bill, Gig is right, any pitot will work. I just liked the AOA Dynon tube and do plan to tune it in. -------- Ron Lendon, Clinton Township, MI Corvair Zodiac XL, ScrapBuilder ;-) http://www.mykitlog.com/rlendon Read this topic online here: http://forums.matronics.com/viewtopic.php?p-929#95929 ________________________________________________________________________________
Subject: Re: Strobes
From: "Ron Lendon" <rlendon(at)comcast.net>
Date: Feb 18, 2007
I am planning on mounting the AeroFlash units, nav/pos/strobe, on the wing tip below my sight lines from the cockpit. That should take care of me getting distracted by them. If the light bounces off clouds, just switch em off. -------- Ron Lendon, Clinton Township, MI Corvair Zodiac XL, ScrapBuilder ;-) http://www.mykitlog.com/rlendon Read this topic online here: http://forums.matronics.com/viewtopic.php?p-932#95932 ________________________________________________________________________________
From: "Jeff Small" <zodiacjeff(at)msn.com>
Subject: stuff about sunglasses
Date: Feb 18, 2007
Since there was some discussion about sunglasses recently, here is some info a former Sonex builder shared with me: >From rec.aviation.soaring safety FAQ: "Polarized lenses are great for fishing but bad for flying. Due to manufacturing stresses, there may be small areas of polarization in an aircraft canopy or windscreen and, if the angles of polarization in the glasses and the windscreen differ, a blind spot can be produced. Polarization may also interfere with depth and distance perception, particularly during a bank. Just what you need turning on final!" >From the iPilot message boards (sorry about the lazyman typing, with no caps): "if you're looking for the best in lenses, try Maui Jim's. (www.mauijims.com<http://www.mauijims.com/>) they make a style that has a very thin, flexible piece of titanium as the temple and it has no hinges. i have a reuglar hinged style and they are the best lenses i have ever used BY FAR! i have a low tolerance for bright light so the more protection teh better. the lenses block UVA and UVB, and are polarized. the polarized lesnes can pose as a problem in that they can partially or totally block the view of some digital avionics. i have never had this occur though. you can make it occur if you tilt your head 90 degrees to the avionics, the frequencies on your radios will disappear, then reappear when you tilt your head back to normal. the FAA doesn't recommend the use of polarized lenses for that reason but there are no regs against them." >From the FAA website, in a Federal Air Surgeon's Medical Bulletin titled "Are Sunglasses in Aviation Really Necessary?": "Polarized lenses eliminate reflected glare from a flat surface. However, looking through a laminated aircraft windscreen, while wearing polarized lenses, can result in a reduced retinal image. " >From a website called "www.iflyamerica.com<http://www.iflyamerica.com/>", in an article about choosing the right sunglasses: "But all pilots should avoid polarized sunglasses, says Dr. William Monaco, an aviation optometrist in Wilmington, Delaware, because they eliminate the all-important glare or glint of light reflected from other maneuvering aircraft that catches your eye, alerting you to traffic nearby." >From the website "www.aviationmedicine.com<http://www.aviationmedicine.com/>", article titled "Eye Protection and Optimum Vision for Pilots": Polarized lenses should not be worn by pilots in the cockpit. Glare from flat surfaces is blocked by polarized lenses which are oriented in parallel lines like closely spaced prison bars. Light parallel to the lines is transmitted while non-parallel light (glare) is blocked. Unfortunately, if the windscreen is polarized and the lenses are not precisely oriented the same as the windscreen, all light may be blocked. Changing bank angle and head position could create blind spots. For those who are boating and need glare protection from light reflected off the water, polarized lenses are excellent choices. I also found that Flying magazine article about Scheyden Sunglasses where they state: The standard neutral gray lenses did not change the colors of the instruments, which is key since the FAA doesn't allow pilots to wear polarized sunglasses in the cockpit. I'm not sure where they got that info, since even the material from the FAA site doesn't indicate it is "not allowed". So, it looks like the general concensus is that polarized sunglasses aren't a great idea for flying, but it isn't against the FAR's. ________________________________________________________________________________
Subject: Yet another photo assembly guide update
From: "lwinger" <larrywinger(at)gmail.com>
Date: Feb 18, 2007
Hello all, I just noticed a new update for the photo guide, surprisingly dated 3/12/07. These guys at ZAC are ahead of their time in so many ways! The update is for 6-W-1 "Wings: Flaps." Since I recently asked the list a question about placement of the control plate (6W1-3), I was interested to see that they now suggest that we not install the plate until the wing is bolted on the fuselage. -------- Larry Winger Tustin, CA 601XL #6493 from scratch Control surfaces complete/starting on wing spars Read this topic online here: http://forums.matronics.com/viewtopic.php?p-971#95971 ________________________________________________________________________________
Subject: Re: Diesel Zenith
From: "2thesky" <biggerspurs(at)HOTMAIL.COM>
Date: Feb 19, 2007
Float Flyr wrote: > One down side could be that diesels are notoriously hard to start in cold weather. They do need good size starters and probably heavy batteries. Only diesel engines that aren't properly cared for, have fuel pressure problems, or are worn out are hard to start. I currently own five diesel engines and have owned many more in the past. Every time I have had a hard to start engine, I have been able to find and fix a problem that corrected the problem of being hard to start. You can just crank on it loger, use bigger and more batteries to suck fuel up to the injectors, and that will work and is, in fact, what most folks do, but I have always been able to fix mine so that they start easily through keeping the fuel system in top shape. I own one diesel in a Ford F-250 pickup. I also own two tractor trailers with big 550 hp engines and smaller diesel powered aux. power units on them, too. None of these are hard to start in the cold because they are all equipped with block heaters that keep the coolant warm. When it gets REALLY cold, I also use a heated dipstick that tends to keep the engine oil close to 85 degrees. All of my trucks start just fine in really cold weather. It has been hovering around 0 degrees here for a couple of weeks and all of my trucks started everyday with no problems, usually after just a couple of turns of the engine. One of my trucks sat outside in North Dakota for three days last week. It started on the third turn. In fact, I drive my diesel pickup more in the cold weather because the oil and coolant is warm all the time, and my car has to start cold. The diesel engines run smooth from the start and my car and farm tractor complain to me for the first few seconds. It is my opinion that because of the block and oil heating devices, my diesels suffer less wear than my gas engines from cold weather starts. It is simply a matter of plugging it in to a 110 volt electrical outlet at night, or just a couple of hours or so before starting (depending on the temp). I prefer to leave them plugged in all the time when not in use. For an airplane, I think I would leave the block heater off and just use the heated dipstick so! not to add any extra flying weight. To me, that sounds easier than the propane powered pre-heater that I use on the PA-28 I rent now. Just show up at the hangar, unplug and remove the heated dipstick, and replace the normal dipstick. You are ready to rock and roll. As for the starters and batteries, both of my semi's are equipped with auxiliary power units so that we don't need to idle the big engine for overnight stays and still run the heat/AC, provide electricity in the sleeper for lights, refrigerator, microwave, engine block heaters, battery charging for the big engine, etc. These units use lighter twin cylinder diesel engines, made by Kubota, and require only a single battery that is lighter than the one in my little V-6 powered car. It will spin and start the little Kubotas very easily. The starters are pretty much the same as a lawn mower. I doubt that for these lighter aircraft diesels, any huge heavy battery or starter would be needed. We do use huge starters on truck diesels, but I think that it is because manufacturers realize that most will allow small air leaks in the fuel system exist. I think these diesels could be great for airplanes if they can just keep the installed weight down. I hope by the time I am finally ready to start building, I will have a choice of engines that can run on diesel or Jet-A. I like it more than gas because of the volatility of gasoline. Also, my auto and truck diesels last a whole heck of a lot longer than my gas engine cars. One of my truck engines has 1.2 million miles on it. I usually run trucks to 1.5 million before trading them in or rebuilding them with meticulous maintenance, of course. I am sure most aircraft owners, particularly folks who built them are very good about maintenance. I hope that longevity will be the same in aircraft diesels. Just my opinions. -------- Every takeoff is optional, but every landing is mandatory! Read this topic online here: http://forums.matronics.com/viewtopic.php?p-976#95976 ________________________________________________________________________________
Subject: RE: Test Pilot
Date: Feb 19, 2007
From: "Bima, Martin" <mbima(at)hydro.mb.ca>
A really terrific book I have is "Flight Testing Homebuilt Aircraft" by Vaughan Askue. You should actualy buy (and I mean buy, because if you borrow it, you will not want to give it back) it before you start throwing the big parts together because it has quite a bit of info on ergonomics and modifying the cabin to suit you (and your parachute). It is surprisingly thin for what it is, but it has all the good stuff from the first flight to envelope expansion and developing the numbers for your aircraft. It is also honest and covers the real dangers (and risk-reduction) of flying a new plane. I do not have anything to gain by plugging this book, other than - .... I just don't want to lend mine out anymore. I am sure that others would agree. Martin Bima Winnipeg CANADA 701 ________________________________________________________________________________
Date: Feb 19, 2007
From: Brandon Tucker <btucke73(at)yahoo.com>
Subject: Stratus problems
Gents, I got a call from an HDS builder not too far from me who is having problems with his Stratus. I fly with a Corvair, so I am not much help. His engine runs great on climb out, but when he throttles back on downwind, it runs very poorly. I have a hunch that is is a sync problem between his dual bing carbs, but I am not a Subaru guy... I will relay any troubleshooting tips any of you may have. VR/ Brandon Tucker 601 HDS / TD / Corvair 70 hours Never Miss an Email Stay connected with Yahoo! Mail on your mobile. Get started! http://mobile.yahoo.com/services?promote=mail ________________________________________________________________________________
Date: Feb 19, 2007
From: john butterfield <jdbutterfield(at)yahoo.com>
Subject: wing attachment /cables
hi list i am going to put my wing control cables in, and am wondering how you can take the wings off later and disconnect the wing cables. it seems that after you put it together, the cables cannot be easily disconnected for trailer transport. after i get them adjusted, i have to move the airplane by trailer to an acceptable airport for the 40 hour flyoff. it seems that a quick disconnect at the wing roots would solve this problem. any suggestions. john butterfield 601XL, corvair torrance, ca No need to miss a message. Get email on-the-go with Yahoo! Mail for Mobile. Get started. http://mobile.yahoo.com/mail ________________________________________________________________________________
From: <paulrod36(at)msn.com>
Subject: Re: Diesel Zenith
Date: Feb 19, 2007
So, acting real casual, like I just wanted to make conversation, I wa lk up next to this guy who knows a lot about diesels, and I very casua lly ask, "what's the horsepower, weight and RPM on one of them there K ubota auxiliary engines?"=0A=0APaul Rodriguez=0A601XL/Coprvai r=0A ----- Original Message ----- =0A From: 2thesky<mailto:big gerspurs(at)HOTMAIL.COM> =0A To: zenith-list(at)matronics.com =0A Sent: Monday, February 19, 2007 2:10 A M=0A Subject: Zenith-List: Re: Diesel Zenith=0A=0A=0A -- ilto:biggerspurs(at)hotmail.com>>=0A=0A=0A Float Flyr wrote: =0A > One down side could be that diesels are notoriously hard to s tart in cold weather. They do need good size starters and probably he avy batteries.=0A=0A=0A Only diesel engines that aren't pro perly cared for, have fuel pressure problems, or are worn out are hard to start. I currently own five diesel engines and have owned many mo re in the past. Every time I have had a hard to start engine, I have been able to find and fix a problem that corrected the problem of bein g hard to start. You can just crank on it loger, use bigger and more batteries to suck fuel up to the injectors, and that will work and is, in fact, what most folks do, but I have always been able to fix mine so that they start easily through keeping the fuel system in top shape I own one diesel in a Ford F-250 pickup. I also own two tractor tr ailers with big 550 hp engines and smaller diesel powered aux. power u nits on them, too. None of these are hard to start in the cold becaus e they are all equipped with block heaters that keep the coolant warm. When it gets REALLY cold, I also use a heated dipstick that tends to keep the engine oil close to 85 degrees. A!=0A ll of my trucks start just fine in really cold weather. It has been hovering around 0 degrees here for a couple of weeks and all of my trucks started every day with no problems, usually after just a couple of turns of the engi ne. One of my trucks sat outside in North Dakota for three days last week. It started on the third turn. In fact, I drive my diesel picku p more in the cold weather because the oil and coolant is warm all the time, and my car has to start cold. The diesel engines run smooth fr om the start and my car and farm tractor complain to me for the first few seconds. It is my opinion that because of the block and oil heati ng devices, my diesels suffer less wear than my gas engines from cold weather starts. It is simply a matter of plugging it in to a 110 volt electrical outlet at night, or just a couple of hours or so before st arting (depending on the temp). I prefer to leave them plugged in all the time when not in use. For an airplane, I think I would l!=0A eave the block heater off and just use the heated dipstick so! =0A not to =0A=0A add any extra flying weight. To me, that sounds easier than the propane powered pre-heater that I use on the PA -28 I rent now. Just show up at the hangar, unplug and remove the hea ted dipstick, and replace the normal dipstick. You are ready to rock and roll. =0A=0A As for the starters and batteries, both of my semi's are equipped with auxiliary power units so that we don't need t o idle the big engine for overnight stays and still run the heat/AC, p rovide electricity in the sleeper for lights, refrigerator, microwave, engine block heaters, battery charging for the big engine, etc. Thes e units use lighter twin cylinder diesel engines, made by Kubota, and require only a single battery that is lighter than the one in my littl e V-6 powered car. It will spin and start the little Kubotas very eas ily. The starters are pretty much the same as a lawn mower. I doubt that for these lighter aircraft diesels, any huge heavy battery or sta rter would be needed. We do use huge starters on truck diesels, but I think that it is because manufacturers realize that most will allow small air leaks in the fuel system exist. I think these diesels could be great for airplanes if they can just keep the installed weight dow n. I hope by the time I am final!=0A ly ready to start building, I will have a choice of engines that can run on diesel or Jet-A. I l ike it more than gas because of the volatility of gasoline. Also, my auto and truck diesels last a whole heck of a lot longer than my gas engine cars. One of my truck engines has 1.2 million miles on it. I usually run trucks to 1.5 million before trading them in or rebuilding them with meticulous maintenance, of course. I am sure most aircraft owners, particularly folks who built them are very good about mainten ance. I hope that longevity will be the same in aircraft diesels. J ust my opinions.=0A=0A --------=0A Every takeoff is optiona l, but every landing is mandatory!=0A=0A=0A=0A=0A Read this topic online here:=0A=0A http://forums.matronics.com/view topic.php?p-976#95976<http://forums.matronics.com/viewtopic.php?p ======================= ======================= --> http://www.matronics.com/Navigator?Zenith-List ======================= ======================= ======================= =====================0A =0A=0A=0A ________________________________________________________________________________
Subject: Re: Oil in air cooled engines
From: "billmileski" <mileski(at)sonalysts.com>
Date: Feb 19, 2007
Things are a little confused here. There is mineral oil, and the remainder is ashless dispersant. Ashless dispersant can be synthetic or petroleum based, or a combination. An example of how Lycoming refers to them can be seen here
http://www.lycoming.textron.com/support/publications/maintenancePublications/serviceInstructions/SI1014M.pdf Mineral oil is not often the choice for normal, non-break-in operation (see above link). Synthetic is sometimes the oil of choice. Rotax recommends semi-synthetic for all-around use, and full synthetic as long as 100LL is not used more than 30% of the time. This is because fully synthetic oil can have difficulty keeping the large amounts of lead in suspension, leading to accumulation, and bad things, such as potential spalling of gearbox components. I mention the Rotax because clearly not everyone is flying every day and yet semi- or full synthetic remains the manufacturer recommendation. Bill Mileski 701 912S 76hrs > > So true: > > Synthetic oil is great in engines that are used for long periods of time everyday. For everything else, including differentials mineral lube. If you aren't flying a couple of hours every day don't even consider Synthetic oils. > > > > Noel > Read this topic online here: http://forums.matronics.com/viewtopic.php?p'059#96059 ________________________________________________________________________________
Subject: Re: Yet another photo assembly guide update
From: "PatrickW" <pwhoyt(at)yahoo.com>
Date: Feb 19, 2007
I just finished cortecing my flaps yesterday, and will rivet tonight. The new doc is a lot better than the old one. It would have helped me. I really like the way they do the piano hinge. The part about starting drilling from the trailing edge is different too - the old way was "front - bottom - top". I built mine on steel rails, so I wonder if it'll make a difference? Note the photo where they have their control plate installed wrong, next to their suggestion of waiting until the wing is bolted to the fuselage. I can really appreciate the subtle humor there. [Laughing] My control plate is oriented correctly - per the drawings, but there's no way of knowing how far off I am until I get a fuselage. I only drilled the rivet holes and the center hole (not a slot) so hopefully I have enough leeway there. I'm glad they are updating their doc's. I'm happy with how it's all going so far. - Patrick Read this topic online here: http://forums.matronics.com/viewtopic.php?p'063#96063 ________________________________________________________________________________
Date: Feb 19, 2007
From: Brandon Tucker <btucke73(at)yahoo.com>
Subject: Re: Stratus problems
Larry, Your post is the exact reason why I sent him in your direction first. You are and asset to this forum. VR/ Brandon Tucker 601 HDS / TD / Corvair 70 hours Want to start your own business? http://smallbusiness.yahoo.com/r-index ________________________________________________________________________________
Subject: Re: wing attachment /cables
Date: Feb 19, 2007
From: japhillipsga(at)aol.com
John, you can disconnect the alerion cables at the bell crank. Tie a cord to each and pull them through the wing as you pull the wing away from the fuselage. Then untie the cords once they have cleared the wing. That way you have cords through the wing to re-fish the cables back to the bell crank once the wings are re attached. I have did it without the cords and it is a pain in the butt. The electrics and fuel connections are obvious. Best regards, Bill of Georgia 601XL-3300 104 hours -----Original Message----- From: jdbutterfield(at)yahoo.com Sent: Mon, 19 Feb 2007 12:53 PM Subject: Zenith-List: wing attachment /cables hi list i am going to put my wing control cables in, and am wondering how you can take the wings off later and disconnect the wing cables. it seems that after you put it together, the cables cannot be easily disconnected for trailer transport. after i get them adjusted, i have to move the airplane by trailer to an acceptable airport for the 40 hour flyoff. it seems that a quick disconnect at the wing roots would solve this problem. any suggestions. john butterfield 601XL, corvair torrance, ca No need to miss a message. Get email on-the-go with Yahoo! Mail for Mobile. Get started. http://mobile.yahoo.com/mail ________________________________________________________________________ ________________________________________________________________________________
Date: Feb 19, 2007
From: <zman601xl(at)verizon.net>
Subject: Re: wing attachment /cables
From: john butterfield <jdbutterfield(at)yahoo.com> Date: 2007/02/19 Mon AM 11:53:39 CST Subject: Zenith-List: wing attachment /cables hi list i am going to put my wing control cables in, and am wondering how you can take the wings off later and disconnect the wing cables. it seems that after you put it together, the cables cannot be easily disconnected for trailer transport. after i get them adjusted, i have to move the airplane by trailer to an acceptable airport for the 40 hour flyoff. it seems that a quick disconnect at the wing roots would solve this problem. any suggestions. john butterfield 601XL, corvair torrance, ca John, I used to work on the F-100 jet fighter,and it had a nice quick disconnect setup for the flight control cables when taking off the aft fuselage section.It was a neat system because you didn't always have to re-set the cable tension.I too would like to do my flyoff at an airport with a long runway(Niagara Falls Int,with a 9800' runway).My home airport is grass and 2100' wth trees.I'm going to check with the guys at EAA Chapter 46 and see if they have ever heard of cable quick disconnects for a small aircraft.I'll post a message if I get any good info. Bob Haring,601XL No need to miss a message. Get email on-the-go with Yahoo! Mail for Mobile. Get started. http://mobile.yahoo.com/mail ________________________________________________________________________________
Date: Feb 19, 2007
From: Paul Mulwitz <p.mulwitz(at)worldnet.att.net>
Subject: Re: wing attachment /cables
Hi Bill, The idea with the cords in the wings to replace the aileron cables is a great one. However, for those who lose the cord or don't have one I can suggest a method to replace the cord. All you need is a long stick, some cord, and maybe some duct tape. You attach the cord to one end of the stick with the duct tape and shove the stick in the path the cable needs to take. You can remove the tape and cord end near the aileron bellcrank and remove the stick. Of course this method won't work if the wing is attached to the fuselage. Paul Washington State At 12:02 PM 2/19/2007, you wrote: >John, you can disconnect the alerion cables at the bell crank. Tie a >cord to each and pull them through the wing as you pull the wing >away from the fuselage. Then untie the cords once they have cleared >the wing. That way you have cords through the wing to re-fish the >cables back to the bell crank once the wings are re attached. I have >did it without the cords and it is a pain in the butt. The electrics >and fuel connections are obvious. Best regards, Bill of Georgia >601XL-3300 104 hours > -- ________________________________________________________________________________
Subject: 601 XL w/ Corvair PowerPlant
From: "Jason" <ingram20(at)sbcglobal.net>
Date: Feb 19, 2007
Was hoping some of you 601 XL builders using the Corvair powerplant wouldn't mind sharing some of your plane specifications? I have been reading gobs about the engine and the plane and it seems like a pretty good fit to me, but I keep having one nagging problem and since I don't actually have a plane or any real experience, I was hoping that some of you might share. I was curious what the useful load of a Corvair powered 601XL was? With a full tank, using the Lycoming O-235 as a comparable engine of approximatly the same weight (from the XL specifications page), I'm basically getting that the max take off weight is about 375lbs. This is important to me because my father and I are not small people, we both are over 200lbs and even our most optimal and healthy weight would still have us both over 200lbs. Can anyone speak to this from actual real first hand knowledge? Any feedback greatly appreciated. Jason PS: My calculations were based on 24 gallons of fule on the XL weighing 145lbs. 520-145 = 375lbs avaliable for two passengers. Read this topic online here: http://forums.matronics.com/viewtopic.php?p'098#96098 ________________________________________________________________________________
From: "Joe" <joe(at)kfiz.com>
Subject: Paint
Date: Feb 19, 2007
I just purchased my basic white paint today for my 601XL and I found a real great buy! I picked up a gallon of Ultraguard urethane which is similar to Imron for only $69 per gallon! Its made in Sheboygan Wisconsin and is used by Oshkosh Truck. Its a full gallon, not 3/4's like Imron. This stuff can be mixed to match any color. I also learned something today from these masters of paint! I asked for the brightest white I could get and they basically talked me out of it! By adding a little grey or blue, you don't need as much paint to cover, and it looks better! I thought white was white, but he brought out about 50 shades! I picked a deep white with a hint of blue instead of the hint of grey. Tower Paint in Oshkosh WI supplies paint to the auto body industry and to factories. I was told they have 5 gal of Ultraguard urethane that was ordered by Leach Truck before they went out of business. It's a light to medium grey and they will sell it for $20 per gallon! If anyone is looking for that color, call 920-235-6520. Joe Scheibinger 601 XL in Oshkosh ________________________________________________________________________________
From: "Joe" <joe(at)kfiz.com>
Subject: Paint
Date: Feb 19, 2007
I just purchased my basic white paint today for my 601XL and I found a real great buy! I picked up a gallon of Ultraguard urethane which is similar to Imron for only $69 per gallon! Its made in Sheboygan Wisconsin and is used by Oshkosh Truck. Its a full gallon, not 3/4's like Imron. This stuff can be mixed to match any color. I also learned something today from these masters of paint! I asked for the brightest white I could get and they basically talked me out of it! By adding a little grey or blue, you don't need as much paint to cover, and it looks better! I thought white was white, but he brought out about 50 shades! I picked a deep white with a hint of blue instead of the hint of grey. Tower Paint in Oshkosh WI supplies paint to the auto body industry and to factories. I was told they have 5 gal of Ultraguard urethane that was ordered by Leach Truck before they went out of business. It's a light to medium grey and they will sell it for $20 per gallon! If anyone is looking for that color, call 920-235-6520. Joe Scheibinger 601 XL in Oshkosh ________________________________________________________________________________
From: "Rich" <4rcsimmons(at)comcast.net>
Subject: Re: 1st Hundred Hours of Building (XL)
Date: Feb 19, 2007
I'm a above the 400 hours mark and am on the Fuselage sides. Wings done and Tail section done. Rich Simmons 601 XL ________________________________________________________________________________
From: "Craig Payne" <craig(at)craigandjean.com>
Subject: 601 XL w/ Corvair PowerPlant
Date: Feb 19, 2007
Here is a quote from William Wynne's web site about their Corvair-equipped 601xl (look about 3/4s of the way down the page): "Like Gus, Derek is a very burly guy. Together, they weigh more than 500 pounds. But the 601's efficient airframe, and its 44" wide cabin flew both of them in comfort with a good rate of climb. In extreme cases like this, we do not operate the airplane with full fuel. But two FAA sized people could fill up the 24 gallon tanks on the XL, still carry 86 pounds of baggage, and be within gross weight. With the standard Corvair engine, this combination performs very well." http://www.flycorvair.com/601.html -- Craig ________________________________________________________________________________
Subject: Prospective 701 flyer - Performance questions
From: "StolBrit" <john.hunter(at)lineone.net>
Date: Feb 19, 2007
Hello Chaps, I've all but made the decision to build a 701, (Quick build, once the European distribution situation and LSA issue settle down), and having absorbed as much as I can from the Zenith website and this forum, I have some questions about the reality of flying the aeroplane. - What's the real world cruise speed and endurance with the standard 20 USG tank fit? Is there any need for the additional 20 USG tanks? - 80 v 100 HP Rotax? Most of Europe (less the Alps) is relatively low! Does the shorter T/O and slightly better cruise outweigh the extra cost and harshness (?) of the 100 Hp engine? - Have many of you fitted a ballistic recovery system? There's a whole bunch of other questions, but I would appreciate your experiences in answering these ones. Regards, Read this topic online here: http://forums.matronics.com/viewtopic.php?p'135#96135 ________________________________________________________________________________
From: "Bill Naumuk" <naumuk(at)alltel.net>
Subject: Re: Dynon pitot-Ron Lendon
Date: Feb 19, 2007
Ron, Gig+All- Glad to hear it. The last thing I wanted to hear after the wing was basically all closed up, the plumbing run, mounting holes drilled, rivnuts installed and everything bought and paid for, that I'd have to tear everything apart and start over. Been there, done that too many times. Bill Naumuk HDS Fuselage Townville, Pa ----- Original Message ----- From: "Ron Lendon" <rlendon(at)comcast.net> Sent: Sunday, February 18, 2007 9:27 PM Subject: Zenith-List: Re: Dynon pitot-Ron Lendon > > Bill, > > Gig is right, any pitot will work. I just liked the AOA Dynon tube and do > plan to tune it in. > > -------- > Ron Lendon, Clinton Township, MI > Corvair Zodiac XL, ScrapBuilder ;-) > http://www.mykitlog.com/rlendon > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p-929#95929 > > > ________________________________________________________________________________
Subject: "Half Deep" Rivets...?
From: "PatrickW" <pwhoyt(at)yahoo.com>
Date: Feb 19, 2007
Need some advice here. There is not enough distance depth-wise across the narrow trailing edge of my flaps to allow for two rivets to fit butt-to-butt. One rivet is to be installed from the top skin of the flap. The other rivet is to be installed from the bottom skin of the flap. The problem is that the holes (factory drilled) in the top skin line up perfectly with the holes on the bottom skin. Installation of a rivet in either the top side or the bottom does not allow enough space for installation of the rivet on the opposite side. Hence my question: is there such a thing as a "half deep" rivet? Ideas...? - Patrick 601XL/Corvair Read this topic online here: http://forums.matronics.com/viewtopic.php?p'169#96169 ________________________________________________________________________________
Date: Feb 19, 2007
From: Brandon Tucker <btucke73(at)yahoo.com>
Subject: Re: 601 XL w/ Corvair PowerPlant
John, You freakin' kill me... And you beat me to the punch... VR/ Brandon 601 HDS / TD / Corvair 70 hours - a few of them with two 200+ lb fat asses on board. Expecting? Get great news right away with email Auto-Check. Try the Yahoo! Mail Beta. ________________________________________________________________________________
Subject: Re: "Half Deep" Rivets...?
From: "PatrickW" <pwhoyt(at)yahoo.com>
Date: Feb 19, 2007
Great ideas. Thank you! Here's what I did - hope it helps the next guy who reads this: I installed A4 rivets on the line at the trailing edge of the flap. Did the ones on the top skin first to present a better "fit & finish", and then set the bottom ones in place "crooked". The A4's are slightly shorter than the A5's, and where there simply was not enough room for A5's, there was enough room for A4's if the A4's were slanted over to one side in the larger A5 holes. As the rivet gun pulled the A4's, they straightened out as their length decreased, and they ended up flush. - Patrick Read this topic online here: http://forums.matronics.com/viewtopic.php?p'187#96187 ________________________________________________________________________________
Date: Feb 19, 2007
From: Josh Wilson <jwguitars(at)yahoo.com>
Subject: Re: "Half Deep" Rivets...?
The last rivets in the top and bottom of the flap skins are offset a few mm. Although this doesn't help much if you've already drilled the holes I guess.... --- PatrickW wrote: > > > Need some advice here. > > There is not enough distance depth-wise across the > narrow trailing edge of my flaps to allow for two > rivets to fit butt-to-butt. > > One rivet is to be installed from the top skin of > the flap. The other rivet is to be installed from > the bottom skin of the flap. The problem is that > the holes (factory drilled) in the top skin line up > perfectly with the holes on the bottom skin. > > Installation of a rivet in either the top side or > the bottom does not allow enough space for > installation of the rivet on the opposite side. > > Hence my question: is there such a thing as a "half > deep" rivet? > > Ideas...? > > - Patrick > > 601XL/Corvair > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p'169#96169 > > > > > > > > > browse > Subscriptions page, > FAQ, > http://www.matronics.com/Navigator?Zenith-List > > Web Forums! > > > > > http://answers.yahoo.com/dir/?link=list&sid=396546091 ________________________________________________________________________________
Date: Feb 19, 2007
From: Dave and Pam Fisher <dpfisher(at)scottsbluff.net>
Subject: 701 long wing
At 12:58 AM 2/17/2007, you wrote: >Does anyone have any information on the construction of the longer >wing?? Hi John and list, I don't know how the European long wing for the 701 is made, but I have a sketch from Chris H in answer to my request to stretch each wing by one foot. His note says: "To retain full strength the web doubler 7V2-6SP should be T = .040 ( instead of .032) and longer." The sketch shows the web doubler made longer by a minimum of 160 mm.( 80 mm inboard and 80 mm outboard.) The top outboard corner has an AN3 bolt with an AD-4 rivet inboard of it on the 80mm extension. There are also two AD-4 rivets on each of the other three corners of the new web doubler. My sketch is several years old and I'm sure that Zenith has done work on the new CH750 since then so they should have better and more complete information now. My advice would be to contact Zenith and request approval and advice on the mod you are considering. Chris's note doesn't address the details of adding a foot to each wing . If I do the mod, my plan is to rebuild the wings from the last rib on out and I'll add a rib. My situation is that my field elevation is 4000 ft. and I'd like to operate at altitudes that approach the service ceiling of the 701. My power is an old A80-8 Continental which is also anemic at high altitudes. I think the extra wing area will help so I'm seriously considering the mod. If you've got lots of horses up front or are operating at lower altitudes, I'm not sure that the mod makes sense as the 701 seems to be a well balanced airplane as it is. The down side to any mod , of course , is that you'll add weight and much time to the project and you'll be the test pilot on the prototype, so you won't have the safety cushion that you get from a proven design with lots of safe hours. Please let me know what you decide to do. Good Luck! Dave, 701 with A80-8 Continental ________________________________________________________________________________
Subject: Navaid AP1 Autopilot for 601xl
From: "alex_001" <alex@midland-f3.com>
Date: Feb 20, 2007
Hello, we have found a new Navaid AP1 when we cleared out an avionic shop but i look for some HELP Can anyone help me with a wiring diagram for the 12pin electrical socket ? also would be thankfull for some pics for the installation for the servo Thanks allready now Read this topic online here: http://forums.matronics.com/viewtopic.php?p'220#96220 ________________________________________________________________________________
Subject: Aileron trim for a CH701
From: "mcolbeck" <mark(at)dogpound.anikast.ca>
Date: Feb 20, 2007
Can Aileron trim for a CH701 be done when equipped with flaperons? And if so is there a special type and installation that I will require for flaperons? -------- CH701 Builder and new flyer Read this topic online here: http://forums.matronics.com/viewtopic.php?p'243#96243 ________________________________________________________________________________
From: "mike honer" <amhoner(at)rtmc.net>
Subject: Re: wing attachment /cables
Date: Feb 20, 2007
John, what I decided to do was to put the fairleads on the outside of the fuselage, mounted with #10 fasteners. Remove the fairlead, unscrew the cable by turning the adjusting barrel, and pulling the cable and end-piece assembly thru the big hole in the fuse. Mike ----- Original Message ----- From: "john butterfield" <jdbutterfield(at)yahoo.com> Sent: Monday, February 19, 2007 12:53 PM Subject: Zenith-List: wing attachment /cables > > > hi list > > i am going to put my wing control cables in, and am > wondering how you can take the wings off later and > disconnect the wing cables. it seems that after you > put it together, the cables cannot be easily > disconnected for trailer transport. after i get them > adjusted, i have to move the airplane by trailer to an > acceptable airport for the 40 hour flyoff. it seems > that a quick disconnect at the wing roots would solve > this problem. any suggestions. > john butterfield > 601XL, corvair > torrance, ca > > > No need to miss a message. Get email on-the-go > with Yahoo! Mail for Mobile. Get started. > http://mobile.yahoo.com/mail > > > ________________________________________________________________________________
Subject: Re: 601 XL w/ Corvair PowerPlant
From: "ashontz" <ashontz(at)nbme.org>
Date: Feb 20, 2007
Jason wrote: > Was hoping some of you 601 XL builders using the Corvair powerplant wouldn't mind sharing some of your plane specifications? I have been reading gobs about the engine and the plane and it seems like a pretty good fit to me, but I keep having one nagging problem and since I don't actually have a plane or any real experience, I was hoping that some of you might share. > > I was curious what the useful load of a Corvair powered 601XL was? > > With a full tank, using the Lycoming O-235 as a comparable engine of approximatly the same weight (from the XL specifications page), I'm basically getting that the max take off weight is about 375lbs(useful load w/ full tank). > > This is important to me because my father and I are not small people, we both are over 200lbs and even our most optimal and healthy weight would still have us both over 200lbs. Can anyone speak to this from actual real first hand knowledge? > > Any feedback greatly appreciated. > > Jason > > PS: My calculations were based on 24 gallons of fuel on the XL weighing 145lbs. 520-145 = 375lbs avaliable for two passengers. I think you'll find the new gross weight of the XL can be up to 1320 and still be sport pilot. Don't quote me though. I've seen people report and loaded XL with a Corvair weighing in at 735lbs giving, 1320 - 735 = 585 useful load. 585 - 145 = 440 means two 220lb people. I'd guess the that 735 may even be a bit high too. Depends on how many radios and whatnot you have in the thing. You could always go with 3/4 filled tanks too. How often will you be flying with your Dad? You could always look into the CH640. I believe that can even be built from plans. Don't know how heavy an engine that takes but I'd guess and Chevy small block v-6 conversion would fit confortably on that puppy and easily give you 180hp without stressing the engine. There's some good auto engine conversion books out there that feature the chevy v-6. I wouldn't put one on an XL though. The Corvair seems ideal for the XL. Personally, I don't trust the high revving engines. Seems like too much stress and heat, plus they sound whacky. They don't sound like a real plane at all. Check out Scott Laughlin's videos of his Corvair running. Sounds awesome. www.cookinwithgas.com. I also don't trust the reduction belt drives on the Rotaxes. Ever have a timig belt go in a car? Same deal, except you can't pull over. Belts are great concepts for motorcycle drives, not for planes. Just more complications and things to go wrong. The idea behind an airplane engine is to be light, low-stress, simple, and reliable. And they're more reliable when they're simple. I have an 21 year 140hp outboard on my boat. Always runs. Simple design. I see more people with newer more complex engines broken down than Ive had problems myself. Same with airplane engines. -------- CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p'261#96261 ________________________________________________________________________________
Date: Feb 20, 2007
From: "Brian Peterson" <brian(at)epetersons.com>
Subject: Re: Rivet Gun
You can send the HF rivet gun heads to Zenith and they'll machine the cups for $11.99 I think. On 2/15/07, Mike O'Connor wrote: > > From: Rodney Mills <Ramills(at)charter.net> > Subject: Zenith-List: Rivet Gun > > Does the HF rivet puller come with the appropriately cupped socket to form > the head of the rivet? Does it support the different rivet sizes used on the > XL kit? > > Thanks, > > Mike > > > ** ** > *Listers, > I purchased the rivet gun from Zenith and have used it to build with up > to now. I have always had trouble with the recoil and creating smiley's > even with pressure set as low as possible and flow controls being used. > I recently purchased the gun from Harbor Freight and tried it today > installing wing skins. This gun has very little or no recoil, no bounce > and not a smiley on the entire skin. The Harbor Freight gun is not as > comfortable to use and the air line is in an awkward position but the > results in my case were far superior to my Zenith supplied gun. I will > be buying another one of the Harbor Freight guns. If anyone is > interested they are in the current sale catalog for $19.99. What a deal > , What a deal. Just thought if anyone was looking for their first gun > or a spare this is worth looking at. I paid over $70 for Zenith gun and > would not buy again. Inquiring minds may want to know. > > Rodney Mills > Northport, Al > 601XL/ Corvair > * > > > * > > * > > -- Brian Peterson brian(at)epetersons.com ________________________________________________________________________________
Subject: Re: 601 XL w/ Corvair PowerPlant
From: "Gig Giacona" <wr.giacona(at)cox.net>
Date: Feb 20, 2007
Jason, I don't know where you are located but if east central Fla is not to far away go by William Wynne's place. I'll bet you could talk him into a flight. -------- W.R. "Gig" Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR Read this topic online here: http://forums.matronics.com/viewtopic.php?p'285#96285 ________________________________________________________________________________
Subject: Re: "Half Deep" Rivets...?
From: "Gig Giacona" <wr.giacona(at)cox.net>
Date: Feb 20, 2007
a 3 or 4 mm offset will do it. -------- W.R. "Gig" Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR Read this topic online here: http://forums.matronics.com/viewtopic.php?p'289#96289 ________________________________________________________________________________
Subject: Re: Yet another photo assembly guide update
From: "DaveG601XL" <david.m.gallagher(at)ge.com>
Date: Feb 20, 2007
I have already drilled and cut the flap plates to the location and dimensions on the drawing. Does anybody who already fitted the flaps and flap controls have any comments on the issues they had here? I am guessing that their input to ZAC led to this change. Should I go ahead and buy some more nylon material before I get to this point and find it doesn't fit right? Just wondering. Thanks -------- David Gallagher 601 XL, tail and wings completed Read this topic online here: http://forums.matronics.com/viewtopic.php?p'294#96294 ________________________________________________________________________________
From: "Craig Payne" <craig(at)craigandjean.com>
Subject: Navaid AP1 Autopilot for 601xl
Date: Feb 20, 2007
There are some pictures of various AP servos installed in 601's in the file archive: www.matronics.com/photoshare/craig(at)craigandjean.com.02.11.2006/ -- Craig ________________________________________________________________________________
Subject: Re: Yet another photo assembly guide update
From: "Ron Lendon" <rlendon(at)comcast.net>
Date: Feb 20, 2007
Thanks for the update Larry, David Gallagher, I'm in the same position as you. I plan on drilling the pin hole in the control arm after fitting the wing/flaps. That should make it all line up. -------- Ron Lendon, Clinton Township, MI Corvair Zodiac XL, ScrapBuilder ;-) http://www.mykitlog.com/rlendon Read this topic online here: http://forums.matronics.com/viewtopic.php?p'307#96307 ________________________________________________________________________________
Subject: 3300 Exhaust
From: "aprazer" <aprazer(at)cableone.net>
Date: Feb 20, 2007
Ladies and Gents, Looking for a solution as what to do with my cowling. I have approximately 1/4 inch between the fiberglass and the exhaust pipe. I have considered wrapping the exhaust pipe with the insulating wrap that Aircraft Spruce sells for $43 for 50' 2" roll or trimming the cowling, which could be unsightly. Any and all suggestions will be greatly appreciated. Thanks, Mack 601XL in final stages -------- The poh-oh-unemployed farm boy from Idaho Read this topic online here: http://forums.matronics.com/viewtopic.php?p'329#96329 ________________________________________________________________________________
Subject: Parking brake
From: "aprazer" <aprazer(at)cableone.net>
Date: Feb 20, 2007
Ladies and Gents, I have purchased a Matco parking brake valve and now I am wondering where to install it, so that it will be convenient, but unsightly. Also, what kind of handle works best? Can anyone supply me with this info and possibly pictures? Thanks, Mack 601XL in final stages -------- The poh-oh-unemployed farm boy from Idaho Read this topic online here: http://forums.matronics.com/viewtopic.php?p'331#96331 ________________________________________________________________________________
From: Bryan Martin <bryanmmartin(at)comcast.net>
Subject: Re: 3300 Exhaust
Date: Feb 20, 2007
I wrapped my exhaust system and haven't had any trouble with it in 180 flight hours. That price is cheaper than J. C. Whitney's. > > Looking for a solution as what to do with my cowling. I have > approximately 1/4 inch between the fiberglass and the exhaust pipe. > I have considered wrapping the exhaust pipe with the insulating > wrap that Aircraft Spruce sells for $43 for 50' 2" roll or trimming > the cowling, which could be unsightly. -- Bryan Martin N61BM, CH 601 XL, RAM Subaru, Stratus redrive. ________________________________________________________________________________
Subject: Re: 3300 Exhaust
Date: Feb 20, 2007
From: japhillipsga(at)aol.com
Mack, exactly where is the pipe close to the cowl and how much pipe ? If it is at a bend and only a small portion is near it it may not be a problem. Also, inside the cowl a bunch of air is pulling though to the bottom exit real fast and my ground and flight tests of inside cowl tempts were very reasonable. Up on the firewall at the rectifier, with the air temperature on the ground of 100 degrees, at 3500 feet and 135 mph the max temperature was 123 degrees on my digital meter. On the ground after the flight during taxi it went down to 93 degrees which was 7 degrees cooler than the outside temperature. Weird huh ? Even in hot Georgia summertime. Before doing any cowl cutting I would suggest you do more checking. The distance of 1/4 inch you speak of is about the distance I have on my bottom end where the pipes exit the cowl and I have seen no heat marks. Best regards, Bill of Georgia -----Original Message----- From: aprazer(at)cableone.net Sent: Tue, 20 Feb 2007 3:47 PM Subject: Zenith-List: 3300 Exhaust Ladies and Gents, Looking for a solution as what to do with my cowling. I have approximately 1/4 inch between the fiberglass and the exhaust pipe. I have considered wrapping the exhaust pipe with the insulating wrap that Aircraft Spruce sells for $43 for 50' 2" roll or trimming the cowling, which could be unsightly. Any and all suggestions will be greatly appreciated. Thanks, Mack 601XL in final stages -------- The poh-oh-unemployed farm boy from Idaho Read this topic online here: http://forums.matronics.com/viewtopic.php?p'329#96329 ________________________________________________________________________ ________________________________________________________________________________
Subject: Re: Parking brake
Date: Feb 20, 2007
From: japhillipsga(at)aol.com
Mack, again, I built my XL with only left side brakes and no parking break valve. At the annual teardown I added brakes on the right side and the Matco parking break valve. Best mods I have made to date and wish I had installed them in building as you are. Working standing on my head was a real pain!!. I mounted the valve in the center of the plane on top of the heal pan. I made a bracket for a pull cable and ran the knob under the dash at the far left out of the way for entry. Works great and it should be a standard part on the XL. I wish I had some photos to send you as I'm proud of how well it came out. You are welcome to come see it anytime your nearby. Best regards, Bill of Georgia -----Original Message----- From: aprazer(at)cableone.net Sent: Tue, 20 Feb 2007 3:54 PM Subject: Zenith-List: Parking brake Ladies and Gents, I have purchased a Matco parking brake valve and now I am wondering where to install it, so that it will be convenient, but unsightly. Also, what kind of handle works best? Can anyone supply me with this info and possibly pictures? Thanks, Mack 601XL in final stages -------- The poh-oh-unemployed farm boy from Idaho Read this topic online here: http://forums.matronics.com/viewtopic.php?p'331#96331 ________________________________________________________________________ ________________________________________________________________________________
Date: Feb 20, 2007
From: LarryMcFarland <larry(at)macsmachine.com>
Subject: Re: 3300 Exhaust
Hi Mack, You have two options, one of making an adaptive bump in your lower cowl which can look good. Or the cowl can be trimmed out and an extension of aluminum that will withstand the temps better. I've done both of these progressing from the first to the second option and also have wrapped my stainless exhaust with the belting. It can be neatly done and not foul your sensitivities or prevent you from putting in EGT sensors. See the following links from my cowl page and engine page. http://www.macsmachine.com/images/cowling/full/formnmold.gif http://www.macsmachine.com/images/cowling/full/matoverlay.gif http://www.macsmachine.com/images/cowling/full/lowercowl1.gif http://www.macsmachine.com/images/cowling/full/cowlfairingsinside.gif http://www.macsmachine.com/images/cowling/full/cowelfrtlower.gif http://www.macsmachine.com/images/subaruengine/full/exhaustwrapsilver.gif Neither of these are hard to do. Good luck, Larry McFarland 601HDS at www.macsmahine.com aprazer wrote: > > Ladies and Gents, > Looking for a solution as what to do with my cowling. I have approximately 1/4 inch between the fiberglass and the exhaust pipe. I have considered wrapping the exhaust pipe with the insulating wrap that Aircraft Spruce sells for $43 for 50' 2" roll or trimming the cowling, which could be unsightly. > Any and all suggestions will be greatly appreciated. > Thanks, > Mack > 601XL in final stages > > -------- > The poh-oh-unemployed farm boy from Idaho > > > ________________________________________________________________________________
From: "T. Graziano" <tonyplane(at)bellsouth.net>
Subject: Re: 3300 Exhaust
Date: Feb 20, 2007
Mack,I do not know what the clearance is on mine, but it is close. I hope to be enjoying the sky tomorrow and will look; however, Ishould think that the temps near the end of the exhaust pipes would notbe too high with the 1/4 inch clearance to cause any heat distortion,especially considering the airflow in the area. I would definitely not trim cowling lip, as that helps to create the low pressure for cowling airflowfor cooling the cylinders.Tony GrazianoXL/Jab3300A N493TG 209 hrs ------Ladies and Gents, Looking for a solution as what to do with my cowling. I have approximately 1/4 inch between the fiberglass and the exhaust pipe. I have considered wrapping the exhaust pipe with the insulating wrap that Aircraft Spruce sells for $43 for 50' 2" roll or trimming the cowling, which could be unsightly. Any and all suggestions will be greatly appreciated. Thanks, Mack 601XL in final stages ________________________________________________________________________________
From: "Craig Payne" <craig(at)craigandjean.com>
Subject: Parking brake
Date: Feb 20, 2007
I've attached pictures of how the valve is installed in Bob Archibald's 601XL at Dragonfly Aviation. Note that his plane has pilot and copilot brake pedals. Also look at the link below for how the valve was installed in an RV-7. There are links to the Matco diagrams and some of the fittings which make for a cleaner installation. For a knob I just bought one of Spruce's cheaper push/pull cables. www.rvproject.com/20030521.html -- Craig ________________________________________________________________________________
From: MaxNr(at)aol.com
Date: Feb 20, 2007
Subject: Re:Diesel Zenith
There is another A/C Diesel on the market. This company is in Great Britian and is shipping their 100 hp. They have flown it in a Pietenpol. There are also instalations in Thorp T-211 and Europa. I got a price some months ago for > $20K. www.wilksch.com Also found (and misplaced) a recent letter from FAA re: type cerification of diesels. You have to disable a cylinder during tests, then see if the vibs don't break the motor mount. Bob Dingley 601XL(Lyc) ************************************** Check out free AOL at security tools, millions of free high-quality videos from across the web, free AOL Mail and much more. ________________________________________________________________________________
Subject: Re: Prospective 701 flyer - Performance questions
From: "StolBrit" <john.hunter(at)lineone.net>
Date: Feb 20, 2007
Many Thanks to Dick, Max and Dan who have already replied direct by email reporting the experience of themselves and colleagues. Standard 20 USG tanks Standard is good (up to 5hrs endurance and 400 miles), unless fuel availability en route is an issue. Rotax 80 v 100hp Seems that the 80hp Rotax is 'more than adequate' for landplane T/O, but the 100hp can add up to 15mph to the cruise (and the relatively slow cruise is the 701's only real downside - but you can't have it all). So, 80hp = 85mph and 100hp = 100mph cruise then. BRS STOL performance and strength say its not required, but why would you not fit it? This summary does not do justice to their emails and the words are mine. I'll be back here when a new route for a UK QBK becomes possible again following the termination of the CZAW arrangement with Zenair last summer - and this seems partly tied up with EASA's resolution of European LSA rules ... In the meantime, I'll keep reading the boards - and plan for a 80hp rotax with standard tanks and a BRS! (Oh and a Dynon panel!) ... unless of course anyone else wants to re-open the debate! Good building and flying - Regards, John [/b] Read this topic online here: http://forums.matronics.com/viewtopic.php?p'379#96379 ________________________________________________________________________________
From: "Robin Bellach" <601zv(at)ritternet.com>
Subject: Re: Parking brake
Date: Feb 20, 2007
I put mine just left of center about 11" up on the firewall, and fabricated a bracket several inches above it for a control cable to the insrument panel. Robin in AR N601ZV ----- Original Message ----- From: "aprazer" <aprazer(at)cableone.net> Sent: Tuesday, February 20, 2007 2:54 PM Subject: Zenith-List: Parking brake > > Ladies and Gents, > I have purchased a Matco parking brake valve and now I am wondering where > to install it, so that it will be convenient, but unsightly. Also, what


February 07, 2007 - February 20, 2007

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