AeroElectric-Archive.digest.vol-bl

November 28, 2002 - December 17, 2002



      In a message dated 11/28/02 9:30:04 AM Central Standard Time, 
      dleonar1(at)maine.rr.com writes:
      
      > 
      > I really can't understand the FAA's unwillingness to certify portable units
      > for IFR operations..it seems like a great setback in safety.
      > 
      > I think I'm preaching to the choir here!
      > 
      
      Good Morning David,
      
      I agree completely.
      
      If the standards had been the same when the low frequency range was proposed, 
      we would still be following our course by flying from bonfire to bonfire.
      
      The FAA keeps telling us that they are merely "raising the bar" so as to 
      protect us and the rest of the public from our dangerous flying machines.
      
      They really shot themselves in the foot when they told the General Accounting 
      Office that they would be able to get a reliability factor of ten to the 
      seventh power when they had WAAS in place.  They can't even approach that 
      reliability at this time.  Even though the reliability that they can achieve 
      is far superior to anything we have ever had before, they have "raised the 
      bar" so high that it may be years before we can fully utilize the newer more 
      modern and obviously safer technologies.
      
      I guess that as long as we just sit by and let them protect us from 
      ourselves, nothing is likely to change.  Eventually they will "raise the bar" 
      high enough that none of us can get over it at all.
      
      Happy Skies,
      
      Old Bob
      
      
      
________________________________________________________________________________
Date: Nov 28, 2002
From: Finn Lassen <finnlassen(at)netzero.net>
Subject: Re: handheld GPS Reliability vs Certified GPS
vs. VOR? I don't think it's so much the receiver you need to worry about, but more the satellites and possible interferrence. http://liftoff.msfc.nasa.gov/RealTime/JTrack/3D/JTrack3D.html (Wait for the Java app to load). What I find interesting is the high orbit of the GPS satellites compaired to the Russian Cosmos navigation satellites. Higher suceptibility to inferferrence from for example Solar flares. I wish there were cheap receivers that would utilize both systems. Of course the FAA's position on "certified" vs uncertified and handhelds is ridiculous. Guess it's job security for those in the FAA who handles certification. But don't get me started on regulation and goverment trying to "protect" us. I just hope they don't realize that the ultimate in safety is everyone being dead (nothing bad can happen to anyone then)... Happy Thanksgiving :) Finn David A. Leonard wrote: > >After just completing an IFR/VFR ride through NYC class B airspace in my >Viking, I fopund myself wondering about various "Trusting Technology" >scenarios. > >It seems like the FAA has a deep distrust of handheld and portable GPS's, to >the point of recently trying to ban the use of portable moving map GPS's in >aircraft (thank AOPA for shutting this one down!) > >I was using my old Garmin 195 for fast picking up of intersections, and the >Garmin 295 map for in depth information, and visual confirmation that I was >heading towards the fix I was directed to. Once I was established on the >correct course to the next intersection, I would tune the VOR, if the airway >was along a radial. Magically, the VOR needle seems to stay locked in the >middle with this procedure. > >In the 7 or 8 years that I have flown with GPS, once I moved the antennas to >good locations, I have never lost a GPS signal, (I did lose it in the >Lincoln Tunnel in my car later that day)or had any problems whatsoever with >thier performance. The same can't be said for my old kx170b/VOR setup.. the >indicator seems to need frequent dialing in with the little screw down >inside of the knob.. it was 20 degrees off of the #2 VOR, which seems to be >consistenly accurate. > >So the question: In the esteemed opinions of this group, how dependable do >you think these hand helds are in comparison to the certified and TSO's >equipment out there? It seems to me these solid state, burned in chip >operating system units approach a level of reliability beyond that of any >mechanical piece of equipment I have ever encountered..I feel like my engine >is much more failure prone than either of my GPS's (not that it has ever >missed a beat..but you get the idea). > >>From time to time I hear people go on about not "becoming dependant on >technology". > >I feel quite "dependant" on the engine continuing to spin the prop, and I >don't feel that by using GPS's that my dependance is much greater. I feel >that the Situational Awareness and safety enhancements of being able to see >where you are in relation to the land, on the map, and being able to find >range and bearing to any fix, far outweigh the extra mental energy it takes >to use a VOR to interpolate a line of position, with no range information, >spinning a dial and trying to think about relative positions, while in a >cloud, in busy airspace. > >It seems to me that any of the GPS's on the market are vastly superior to >the older land based radio nav systems, simply because you can always tell >exactly where you are.. > >I really can't understand the FAA's unwillingness to certify portable units >for IFR operations..it seems like a great setback in safety. > >I think I'm preaching to the choir here! > >Happy Thanksgiving > >David Leonard > > > > --------------------------------------------- 1st month Free! ________________________________________________________________________________
Date: Nov 28, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: RE: My other life . . .
> > > >All we need now are pictures of the chute opening in flight. > > > >Bill Lamb > > >>I've got a video . . . anyone know how to get it .mpg'ed?<< > >I have a TV card with a composite input...can copy into the computer and >edit it out as mpg, avi, real video or windows media. > >Used it to make some windows media movies of the robot I sold on Ebay. > >http://www.agelesswings.com/images/HERO1/dance300.wmv > >This was a little over 1 MB and a pretty short flick...The chute opening one >could be a pretty large file, depending on how long the tape, how much you >want to see of it, and what format and how much compression. > >If you don't know anyone near you with a TV card, I'd be glad to do it if >your video is compatible with mine (VHS or VHS-c) and you can figure out a >way to get it here. I think it's super-8 . . . I'll have to see who has the tape. The tape is pretty long but could be edited down for just the deployment/jettison sequences. They're perhaps 20 seconds long at most. Bob . . . ________________________________________________________________________________
From: "Terry Watson" <terry(at)tcwatson.com>
Subject: handheld GPS Reliability vs Certified GPS vs. VOR?
Date: Nov 28, 2002
The best article I have read about aviation GPS is by the Air Safety Foundation. You can see the article at: http://www.aopa.org/asf/publications/sa01.pdf In the article, they cite two reasons for hand-held GPS not being acceptable for IFR use. First is the antenna location, and second is the reliability of the power supply. Of course both issues can be dealt with if we are installing the hand-held in our airplane, but the article doesn't address that. Terry RV-8A finish Seattle ________________________________________________________________________________
From: DHPHKH(at)aol.com
Date: Nov 28, 2002
Subject: Torsional Telemetry
Hello George, <> When you have the time, please do tell us what you're doing; goals, equipment, methods, whatever you can share. Thanks, Dan Horton ________________________________________________________________________________
From: "Russell Williams" <rw_flyer(at)hotmail.com>
Subject: Re: Wiring a Narco AT-50A transponder
Date: Nov 28, 2002
>I have a few questions about the pin out info you kindly provided for my >Narco AT50A transponder. > >2. I presume "Remote Ident" is for a remotely place 12v light if needed This is for a remote Ident push-button, for example a button on the stick, so you can cause the transponder to ident without having to push the front panel button on the transponder itself. Ident is triggered by grounding this line. If you don't use the remote switch, leave it unconnected. >3. What are the following: > Switched digitizer power out > Digitizer common > Ext Suppr positive > External Suppr negative Switched digitizer power = power feed for the encoder that's switched by the transponder on/off switch so that you can use the frontpanel switch on the transponder to control the encoder as well. Digitizer common = ground for the encoder unit. External suppression positive/negative = inputs triggered by either positive or negative signals respectively that temporarily suppress transponder replies. This is often used with DME boxes since DME and transponders can interfere with each other. If you don't have a DME or two transponders then leave these lines unconnected. >By the way, the "install kit" arrived from narco - the plug is made by >Molex >as one builder suggested. Apart from the plug and a few screws, nuts and >washers, they included two of the wrong BNC connector and none of the right >one. My first impression of Narco is not a good one. I hope you have good luck with the unit, but I'll never use a Narco transponder again. I've had two separate Narco transponders, one brand new from the factory, die slow and painful deaths over a period of 2-3 years. They required a continuous stream of repairs and they inevitably failed while on long cross country trips generating lots of ATC complaints. I finally threw them overboard and have replaced the Narcos with Garmin units. The Garmin boxes have never had a problem. The new MSN 8: advanced junk mail protection and 2 months FREE* ________________________________________________________________________________
From: "John Slade" <sladerj(at)bellsouth.net>
Subject: Wiring a Narco AT-50A transponder
Date: Nov 28, 2002
Russell Thanks for the info. John Slade ________________________________________________________________________________
Date: Nov 28, 2002
From: Kevin Horton <khorto1537(at)rogers.com>
Subject: handheld GPS Reliability vs Certified GPS
vs. VOR? > >The best article I have read about aviation GPS is by the Air Safety >Foundation. You can see the article at: >http://www.aopa.org/asf/publications/sa01.pdf >In the article, they cite two reasons for hand-held GPS not being acceptable >for IFR use. First is the antenna location, and second is the reliability >of the power supply. Of course both issues can be dealt with if we are >installing the hand-held in our airplane, but the article doesn't address >that. > >Terry >RV-8A finish >Seattle > There is one big issue no one has talked about yet. Handheld GPSs don't have Receiver Autonomous Integrity Monitoring (RAIM). If one satellite is putting out bad data, this will cause the GPS to calculate the wrong position. This is probably not a big deal if you are VFR, but it could be very bad news if you are IFR. The IFR approved GPS units have RAIM. Here is a simple explanation of how RAIM works. Let's say you are receiving 5 satellites (yes, you should be getting more than that, but a small number makes the explanation simpler). The GPS needs 4 satellites to calculate a position (why 3 isn't enough is another story). The RAIM algorithm takes the data from satellites 1, 2, 3 and 4 and calculates the position. Then it uses 1, 2, 3 and 5 and calculates another position. Then 1, 2, 4 and 5. Then 1, 3, 4 and 5, etc. If all the satellites are putting our good info, all these positions should be the same, within a small tolerance. If one satellite is putting out bad data all these position calculations will be quite different. The GPS won't normally know which satellite is bad, so it will just tell you that it has a problem navigating. Now, I agree that problems with bad satellite signals don't happen very often. But they do happen. One of my co-workers was flying in our Beech C-90A a few months ago, doing an IFR approach with the KLN90B IFR approved GPS. The GPS complained that it had a RAIM problem. They were in VFR conditions, at a quiet airport, so they continued on the approach to see what the GPS would do. It was obviously lost, and it was guiding them on a track that was about a mile (if I recall correctly) offset from the correct ground track. Not a big deal for enroute ops, but not acceptable for an approach, especially in the hills. Now, imagine a bunch of aircraft using handheld GPSs in busy airspace. Now picture the situation if one satellite starts putting out bad data, and all these aircraft are suddenly using bad navigation info. But of course each GPS unit would probably come up with different nav errors, depending on which satellites it was using to navigate with. Now, I don't think there is any reason why they couldn't add RAIM to handheld GPSs. Sure, you would still have the same "issues" with antenna location and power supply reliability, but those don't worry me at all. If the antenna is poorly located, or the batteries die, the unit stops navigating. Well, any piece of equipment and fail at any time, and we need to be ready to deal with it. But, we can't accept a piece of equipment that could suddenly start providing hazardously misleading information. Outright failure is OK. Bad position info is not. Just my two cents worth. -- Kevin Horton RV-8 (baffles, induction air, oil cooler) Ottawa, Canada http://go.phpwebhosting.com/~khorton/rv8/ ________________________________________________________________________________
Date: Nov 28, 2002
From: Kevin Horton <khorto1537(at)rogers.com>
Subject: Re: handheld GPS Reliability vs Certified GPS
vs. VOR? > >In a message dated 11/28/02 9:30:04 AM Central Standard Time, >dleonar1(at)maine.rr.com writes: > >> >> I really can't understand the FAA's unwillingness to certify portable units >> for IFR operations..it seems like a great setback in safety. >> >> I think I'm preaching to the choir here! >> > >Good Morning David, > >I agree completely. > >If the standards had been the same when the low frequency range was proposed, >we would still be following our course by flying from bonfire to bonfire. > >The FAA keeps telling us that they are merely "raising the bar" so as to >protect us and the rest of the public from our dangerous flying machines. > >They really shot themselves in the foot when they told the General Accounting >Office that they would be able to get a reliability factor of ten to the >seventh power when they had WAAS in place. They can't even approach that >reliability at this time. Even though the reliability that they can achieve >is far superior to anything we have ever had before, they have "raised the >bar" so high that it may be years before we can fully utilize the newer more >modern and obviously safer technologies. > >I guess that as long as we just sit by and let them protect us from >ourselves, nothing is likely to change. Eventually they will "raise the bar" >high enough that none of us can get over it at all. > >Happy Skies, > >Old Bob > I work in the aircraft certification world in Transport Canada, and I have to agree that there is a distinct tendency to require absolute perfection from new technology systems. Every once in awhile someone has to point out that this means that the new systems will be so expensive that many aircraft will stick with the older stuff, that has failure modes that are much worse than the new stuff. It can be difficult to know where to draw the line with newer systems that have relatively infrequent failure modes. If the radio range was giving you bad info one time in ten, you quickly learned to treat it with a healthy amount of suspicion, and always assume it could be lying to you. But if your handheld GPS is only putting out bad info one time in a thousand, most folks will treat it as if it is always correct, and not cross check against anything else at all. Which situation is safer? I'm all for using handheld GPS in IFR conditions in an emergency (perhaps you've had a total electrical failure, or you need to find any small airstrip to land at right now). But I don't think we should be accepting this risk on every IFR flight. -- Kevin Horton RV-8 (baffles, induction air, oil cooler) Ottawa, Canada http://go.phpwebhosting.com/~khorton/rv8/ ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Nov 29, 2002
Subject: Re: handheld GPS Reliability vs Certified GPS vs. VOR?
In a message dated 11/28/02 8:40:33 PM Central Standard Time, khorto1537(at)rogers.com writes: > I'm all for using handheld GPS in IFR conditions in an emergency > (perhaps you've had a total electrical failure, or you need to find > any small airstrip to land at right now). But I don't think we > should be accepting this risk on every IFR flight. > Good Evening Kevin, I agree with that completely, I just think some of the rest is carried much too far. The approval process for an IFR installation costs as much as the unit itself when used equipment is considered. On top of that, the updating requirements make the cost of use extremely high. I would like to see self loading approved. The automatic sequencing is nice for those who can afford it, but loading a KNS-80 or KNS-84 was not a big deal. If we could do it safely for those boxes, we should be able to do it safely for the GPS units. With modern technology and check sum verification procedures, I bet our smart young designers could come up with down right economical ways to get the job done. The "Bar" has already been raised so high that the majority of the IFR boxes installed do not have a current data card in them. Happy Skies, Old Bob ________________________________________________________________________________
Date: Nov 28, 2002
From: Matt Dralle <dralle(at)matronics.com>
Subject: [PLEASE READ!] "What is my Contribution used for?"
Dear Listers, Some have asked, "What is my Contribution used for?", and this is a valid question. Here are just a few examples of what your direct List support enables. It provides for the expensive, business-class, high-speed Internet connection used on the List, insuring maximum performance and minimal contention when accessing List services. It pays for the regular system hardware and software upgrades enabling the highest performance possible for services such as the Archive Search Engine and List Browser. It pays for 14+ years worth of online archive data available for instant random access. And, it offsets the many hours spent writing, developing, and maintaining the custom applications that power this List Service such as the List Browse, Search Engine, and Photoshare. But most importantly, your List Contribution enables a forum where you and your peers can communicate freely in an environment that is free from moderation, censorship, advertising, commercialism, SPAM, and computer viruses. How many places on the Internet can you make all those statements about these days? I will venture to say - next to none... It is YOUR CONTRIBUTION that directly enables these many desirable aspects of this most valuable List service. Please support it today with your List Contribution. Its the best investment you can make in your Sport - BAR NONE! Email List Contribution Web Site: http://www.matronics.com/contribution Thank you for your support! Matt Dralle Email List Administrator ________________________________________________________________________________
Date: Nov 29, 2002
Subject: Re: Dual Electronic Ignition Systems Redundancy Power
From: czechsix(at)juno.com
Were any of these "total, absolute, instant failures" on RG batteries? Supposedly RG batteries (like the popular Odyssey that lots of folks are using) by design should never experience catastrophic failures like this.... --Mark Navratil Cedar Rapids, Iowa RV-8A N2D scratching my fiberglass rash... --- From: Chris <chrisw3(at)cox.net> Subject: Re: RV-List: Dual Electronic Ignition Systems Redundancy Power --> RV-List message posted by: Chris Larry Pardue wrote: > FWIW I have had "total, absolute, instant failure" of automotive batteries > twice. Both times they were fairly new batteries. There was not enough > juice to even hear anthing on the car radio. I don't know if it was some > sort of internal short or internal open, but it was a battery problem alone. Let me add my "me too" to that. I don't see what the big deal about adding a small backup battery that is dedicated to run the EI for say and hour or two for you to land. I am thinking maybe even an alkaline or lithium battery that don't need as much attention as a rechargeable and work better in cold weather. It seems like it could be a pretty simple system to me. But what do I know I haven't even started building yet. -- Chris Woodhouse 3147 SW 127th St. Oklahoma City, OK 73170 405-691-5206 (home) chrisw(at)programmer.net N35 20.492' W97 34.342' -- From: "Elsa & Henry" <elsa-henry@darlor-watch.com> Subject: Re: RV-List: Dual Electronic Ignition Systems Redundancy Power --> RV-List message posted by: "Elsa & Henry" <elsa-henry@darlor-watch.com> Further to comments from John and Larry re reliability of batteries and toggle switches, being a retired electrical engineer having worked on spacecraft for 30 odd years, we never had problems with toggle switches (none on spacecraft) but we had a few go out on ground support equipment (GSE). Being curious on failures and their modes, I've found that the few that were DPA'd (destructive physical analysis) had the rocker-contact that's activated by the toggle spring, had fractured. And these were well known brands too. My own experience on 2 automotive batteries has discovered fractured bridging straps that connect the battery plates. Never had an internally shorted battery (it would have probably blown-up), but on a 3rd one, the entire plate assembly came internally loose from the positive post! This was a tractor battery. They get their good share of vibration and that's why vendors only warrant them for 6 months!------- Beware!! We in Canada had our thanksgiving day Oct.14. Happy thanksgiving to all our American friends today. Cheers!!---------Henry Hore, Bainsville, Ontario. ________________________________________________________________________________
From: "Fred Stucklen" <wstucklen1(at)cox.net>
Subject: Dual Electronic Ignition Systems Redundancy Power
Date: Nov 29, 2002
John, The issue is that when a complete electrical failure does occur that takes down the buss voltage (it does represent a single point failure), your ignition would also stop working until you can isolate the failure (assuming there is enough energy left in the battery). With a dual battery design, with automatic isolation of the secondary battery, when a buss under voltage condition occurs, the ignition systems never looses power. I'm designing in such a system in the new RV-6A I'm now building. Once the engine is running, oil pressure switches (2) and diodes connect the batteries (both of them) directly to the ignition module power inputs. Shutting off either or both battery masters will not shut down the engine (engine shutdown, once running, is ONLY achieved via the ingition switch OR mixture.) Bob's buss under voltage detection circuit immediately isolated the AUX battery from the buss guaranteeing essential bus and ignition power. Another issue that is overted is electronic ignition module misfiring during the engine start sequence. Some of the permanent magnet starters draw a LOT of current when they first start turning, drawing the battery buss voltage down to 9 Volts or less for some very short period of time. My electronic ignition (Jeff Rose system, but I'm sure the others will do it also) would cut out, and sometimes misfire, under this condition. The AUX battery prevents this from happening as it's always isolated from the buss during the engine start sequence, again guarenteeing the proper power to the electronic ignition modules. I've flown my other RV-6A (N925RV) for 2000+ hours with a single electonic ignition and an impulse mag. The mag has been the least dependable over the last 10 years (Slick). I've had an electrical issue in flight where I did have to shut down the master, leaving the electronic ignition dead, and the engine running on the mag (that's why we design in redundency and have no conditions where a single point failure will cause a flight mishap). I was able to isolate the problem, and re-power the electronic ignition. The engine never sputtered.... This next plane (also full IFR) will be even safer.... Fred Stucklen N925RV (sold after 2008 Hrs of safe flying!) working on the new RV-6A From: "John" <n1cxo320(at)salidaco.com> Subject: RV-List: Dual Electronic Ignition Systems Redundancy Power --> RV-List message posted by: "John" This is just for the archives There has been an on-and-off discussion for a while about the need/wisdom of dual battery systems where two electronic ignition systems are used in RV's . Lightspeed's Klaus expressed the opinion that since the units only draw about one-ampere that the aircraft's battery alone would last far longer in flight than any fuel an RV can carry, so a dual battery system may not be necessary. I debated with myself for a long time (been flying with dual Lightspeed units for a few years now) and I finally concluded that a massive short in the electrical system that 'popped' the main breaker or otherwise really burned out the main 12-volt buss system would might create a situation where the battery could no longer be able to supply ANY current to the ignitions systems. With that in mind I just installed one DPST switch that allows me to drop out the master relay and divorce both ignitions systems completely from the electrical system, and directly connect the battery (now isolated) to one of the systems (could have done both I guess) and also keep 12-volts going to my GPS-NavAid system. I think a total, absolute, instant failure of the plane's battery is such a remote possibility that it rates up there with the likelyhood of a crank shaft or cam shaft failure. This simple addition to the safety of the plane is worth the 2-ounces or so the switch and a few feet of wire added. Its far lighter than a extra battery. FWIW John at Salida, CO ________________________________________________________________________________
From: George Braly <gwbraly(at)gami.com>
Subject: Dual Electronic Ignition Systems Redundanc
y Power
Date: Nov 29, 2002
John, There is a certification requirement that is worth at least considering. I have wrestled with this issue all the way to the N.E. Engine Directorate and back down again a couple of times. Multiple position papers submitted, etc. The CFR (FARS) requirement is that the entire aircraft electrical system must be capable of being disabled "... with the single movement of one hand." Of course, if you do that in an aircraft with electronic engine controls - - and you smell smoke and you hit the master switch OFF - - you get the highly unwanted side effect of shutting down the engine at a critical time. Not a good outcome. What we have done with our PRISM ignition system is to provide that when the AC master switch is thrown, that it will shut down everything - - except one circuit to the electronic engine controls. The power to the electronic engine controls can also be disabled, but it is done by an independent means not associated with the airframe electrical systems. This arrangement will pass certification requirements, for what it is worth. Regards, George -----Original Message----- From: Fred Stucklen [mailto:wstucklen1(at)cox.net] Subject: AeroElectric-List: Dual Electronic Ignition Systems Redundancy Power John, The issue is that when a complete electrical failure does occur that takes down the buss voltage (it does represent a single point failure), your ignition would also stop working until you can isolate the failure (assuming there is enough energy left in the battery). With a dual battery design, with automatic isolation of the secondary battery, when a buss under voltage condition occurs, the ignition systems never looses power. I'm designing in such a system in the new RV-6A I'm now building. Once the engine is running, oil pressure switches (2) and diodes connect the batteries (both of them) directly to the ignition module power inputs. Shutting off either or both battery masters will not shut down the engine (engine shutdown, once running, is ONLY achieved via the ingition switch OR mixture.) Bob's buss under voltage detection circuit immediately isolated the AUX battery from the buss guaranteeing essential bus and ignition power. Another issue that is overted is electronic ignition module misfiring during the engine start sequence. Some of the permanent magnet starters draw a LOT of current when they first start turning, drawing the battery buss voltage down to 9 Volts or less for some very short period of time. My electronic ignition (Jeff Rose system, but I'm sure the others will do it also) would cut out, and sometimes misfire, under this condition. The AUX battery prevents this from happening as it's always isolated from the buss during the engine start sequence, again guarenteeing the proper power to the electronic ignition modules. I've flown my other RV-6A (N925RV) for 2000+ hours with a single electonic ignition and an impulse mag. The mag has been the least dependable over the last 10 years (Slick). I've had an electrical issue in flight where I did have to shut down the master, leaving the electronic ignition dead, and the engine running on the mag (that's why we design in redundency and have no conditions where a single point failure will cause a flight mishap). I was able to isolate the problem, and re-power the electronic ignition. The engine never sputtered.... This next plane (also full IFR) will be even safer.... Fred Stucklen N925RV (sold after 2008 Hrs of safe flying!) working on the new RV-6A From: "John" <n1cxo320(at)salidaco.com> Subject: RV-List: Dual Electronic Ignition Systems Redundancy Power --> RV-List message posted by: "John" This is just for the archives There has been an on-and-off discussion for a while about the need/wisdom of dual battery systems where two electronic ignition systems are used in RV's . Lightspeed's Klaus expressed the opinion that since the units only draw about one-ampere that the aircraft's battery alone would last far longer in flight than any fuel an RV can carry, so a dual battery system may not be necessary. I debated with myself for a long time (been flying with dual Lightspeed units for a few years now) and I finally concluded that a massive short in the electrical system that 'popped' the main breaker or otherwise really burned out the main 12-volt buss system would might create a situation where the battery could no longer be able to supply ANY current to the ignitions systems. With that in mind I just installed one DPST switch that allows me to drop out the master relay and divorce both ignitions systems completely from the electrical system, and directly connect the battery (now isolated) to one of the systems (could have done both I guess) and also keep 12-volts going to my GPS-NavAid system. I think a total, absolute, instant failure of the plane's battery is such a remote possibility that it rates up there with the likelyhood of a crank shaft or cam shaft failure. This simple addition to the safety of the plane is worth the 2-ounces or so the switch and a few feet of wire added. Its far lighter than a extra battery. FWIW John at Salida, CO ________________________________________________________________________________
From: "Fergus Kyle" <VE3LVO(at)rac.ca>
Subject: handheld GPS Reliability vs Certified GPS
Date: Nov 29, 2002
Kevin, I appreciate your thoughts regarding GPS vs VOR and enjoyed reading the Air Safety Foundation pages of the relative worth of handheld GPS's. However one remark gave me pause. To wit: "Now, I don't think there is any reason why they couldn't add RAIM to handheld GPSs. Sure, you would still have the same "issues" with antenna location and power supply reliability, but those don't worry me at all. If the antenna is poorly located, or the batteries die, the unit stops navigating. Well, any piece of equipment and fail at any time, and we need to be ready to deal with it. But, we can't accept a piece of equipment that could suddenly start providing hazardously misleading information. Outright failure is OK. Bad position info is not." The principle you cite is of course ideal, but I flew the big red-and-white DC-9s for five years with a single VOR indicator and it had an "OFF" flag. Obviously we wouldn't use the info if the flag was visible, but it was several years before someone pointed out that the flag only showed when power was lost to the gauge. No one I knew had heard of it till then - so we could have had bad info and no flag............. Cheers, Ferg ________________________________________________________________________________
Date: Nov 29, 2002
From: Jim Sower <canarder(at)starband.net>
Subject: Re: Dual Electronic Ignition Systems Redundancy Power
George Braly wrote: > > John, > > There is a certification requirement that is worth at least considering. > > I have wrestled with this issue all the way to the N.E. Engine Directorate > and back down again a couple of times. Multiple position papers submitted, > etc. > > The CFR (FARS) requirement is that the entire aircraft electrical system > must be capable of being disabled "... with the single movement of one > hand." Damn !! Am I to understand that on a 777 you have to have to be able to shut down EVERYTHING electrical with a single switch?? Amazin' !! I'm awestruck .... Jim S. > > > Of course, if you do that in an aircraft with electronic engine controls - - > and you smell smoke and you hit the master switch OFF - - you get the > highly unwanted side effect of shutting down the engine at a critical time. > Not a good outcome. > > What we have done with our PRISM ignition system is to provide that when the > AC master switch is thrown, that it will shut down everything - - except one > circuit to the electronic engine controls. The power to the electronic > engine controls can also be disabled, but it is done by an independent means > not associated with the airframe electrical systems. > > This arrangement will pass certification requirements, for what it is worth. > > Regards, George > > -----Original Message----- > From: Fred Stucklen [mailto:wstucklen1(at)cox.net] > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: Dual Electronic Ignition Systems Redundancy > Power > > > > John, > > The issue is that when a complete electrical failure does occur that > takes > down the buss voltage (it does represent a single point failure), your > ignition > would also stop working until you can isolate the failure (assuming there is > enough energy left in the battery). > With a dual battery design, with automatic isolation of the secondary > battery, > when a buss under voltage condition occurs, the ignition systems never > looses > power. I'm designing in such a system in the new RV-6A I'm now building. > Once the > engine is running, oil pressure switches (2) and diodes connect the > batteries > (both of them) directly to the ignition module power inputs. Shutting off > either or > both battery masters will not shut down the engine (engine shutdown, once > running, > is ONLY achieved via the ingition switch OR mixture.) Bob's buss under > voltage > detection circuit immediately isolated the AUX battery from the buss > guaranteeing essential bus and ignition power. > Another issue that is overted is electronic ignition module misfiring > during > the engine start sequence. Some of the permanent magnet starters draw a LOT > of current when they first start turning, drawing the battery buss voltage > down to 9 Volts > or less for some very short period of time. My electronic ignition (Jeff > Rose system, > but I'm sure the others will do it also) would cut out, and sometimes > misfire, under > this condition. The AUX battery prevents this from happening as it's always > isolated > from the buss during the engine start sequence, again guarenteeing the > proper power > to the electronic ignition modules. > I've flown my other RV-6A (N925RV) for 2000+ hours with a single > electonic ignition > and an impulse mag. The mag has been the least dependable over the last 10 > years (Slick). > I've had an electrical issue in flight where I did have to shut down the > master, leaving > the electronic ignition dead, and the engine running on the mag (that's why > we design > in redundency and have no conditions where a single point failure will cause > a flight mishap). > I was able to isolate the problem, and re-power the electronic ignition. The > engine never > sputtered.... > This next plane (also full IFR) will be even safer.... > > Fred Stucklen > N925RV (sold after 2008 Hrs of safe flying!) > working on the new RV-6A > > From: "John" <n1cxo320(at)salidaco.com> > Subject: RV-List: Dual Electronic Ignition Systems Redundancy Power > > --> RV-List message posted by: "John" > > This is just for the archives > > There has been an on-and-off discussion for a while about the need/wisdom of > dual battery systems where two electronic ignition systems are used in RV's > . Lightspeed's Klaus expressed the opinion that since the units only draw > about one-ampere that the aircraft's battery alone would last far longer in > flight than any fuel an RV can carry, so a dual battery system may not be > necessary. > > I debated with myself for a long time (been flying with dual Lightspeed > units for a few years now) and I finally concluded that a massive short in > the electrical system that 'popped' the main breaker or otherwise really > burned out the main 12-volt buss system would might create a situation where > the battery could no longer be able to supply ANY current to the ignitions > systems. > > With that in mind I just installed one DPST switch that allows me to drop > out the master relay and divorce both ignitions systems completely from the > electrical system, and directly connect the battery (now isolated) to one of > the systems (could have done both I guess) and also keep 12-volts going to > my GPS-NavAid system. > > I think a total, absolute, instant failure of the plane's battery is such a > remote possibility that it rates up there with the likelyhood of a crank > shaft or cam shaft failure. > > This simple addition to the safety of the plane is worth the 2-ounces or so > the switch and a few feet of wire added. Its far lighter than a extra > battery. > > FWIW > > John at Salida, CO > ________________________________________________________________________________
Date: Nov 29, 2002
From: Charlie and Tupper England <cengland(at)netdoor.com>
Subject: Re: handheld GPS Reliability vs Certified GPS
Fergus Kyle wrote: > > Kevin, > I appreciate your thoughts regarding GPS vs VOR and enjoyed > reading the Air Safety Foundation pages of the relative worth of handheld > GPS's. > However one remark gave me pause. To wit: > "Now, I don't think there is any reason why they couldn't add RAIM to > handheld GPSs. Sure, you would still have the same "issues" with > antenna location and power supply reliability, but those don't worry > me at all. If the antenna is poorly located, or the batteries die, > the unit stops navigating. Well, any piece of equipment and fail at > any time, and we need to be ready to deal with it. But, we can't > accept a piece of equipment that could suddenly start providing > hazardously misleading information. Outright failure is OK. Bad > position info is not." > The principle you cite is of course ideal, but I flew the big > red-and-white DC-9s for five years with a single VOR indicator and it had an > "OFF" flag. Obviously we wouldn't use the info if the flag was visible, but > it was several years before someone pointed out that the flag only showed > when power was lost to the gauge. No one I knew had heard of it till then - > so we could have had bad info and no flag............. > Cheers, Ferg > > Personal experience back when even LORAN was barely affordable (just over a decade ago): On my 1st long cross country flight after getting my license (using VOR navigation), I flew the 1st leg uneventfully & made my mid-trip fuel stop. After topping off I dialed up the next VOR & got an indication 180 degrees opposite of what I knew was correct. I used the inverse heading & switched to the next VOR & got the same symptom. When I landed at my destination, I contacted the manufacturer about the problem. The tech knew exactly what was wrong & told me to tweak a trim pot on the back of the display head & go fly it to see if it was fixed. (Experimental plane) The fact that he showed no surprise at the symptom I described & knew exactly what to do to correct it says that it's a common problem. So, bad info from 'traditional' navaids does happen. Charlie ________________________________________________________________________________
From: George Braly <gwbraly(at)gami.com>
Subject: Dual Electronic Ignition Systems Redundanc
y Power
Date: Nov 30, 2002
Don't know about Part 25 aircraft - - but it IS a requirement on Part 23 aircraft. It is one reason you see "gang bars" on the two alternator and bat switches on twins. -----Original Message----- From: Jim Sower [mailto:canarder(at)starband.net] Subject: Re: AeroElectric-List: Dual Electronic Ignition Systems Redundancy Power George Braly wrote: > > John, > > There is a certification requirement that is worth at least considering. > > I have wrestled with this issue all the way to the N.E. Engine Directorate > and back down again a couple of times. Multiple position papers submitted, > etc. > > The CFR (FARS) requirement is that the entire aircraft electrical system > must be capable of being disabled "... with the single movement of one > hand." Damn !! Am I to understand that on a 777 you have to have to be able to shut down EVERYTHING electrical with a single switch?? Amazin' !! I'm awestruck .... Jim S. > > > Of course, if you do that in an aircraft with electronic engine controls - - > and you smell smoke and you hit the master switch OFF - - you get the > highly unwanted side effect of shutting down the engine at a critical time. > Not a good outcome. > > What we have done with our PRISM ignition system is to provide that when the > AC master switch is thrown, that it will shut down everything - - except one > circuit to the electronic engine controls. The power to the electronic > engine controls can also be disabled, but it is done by an independent means > not associated with the airframe electrical systems. > > This arrangement will pass certification requirements, for what it is worth. > > Regards, George > > -----Original Message----- > From: Fred Stucklen [mailto:wstucklen1(at)cox.net] > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: Dual Electronic Ignition Systems Redundancy > Power > > > > John, > > The issue is that when a complete electrical failure does occur that > takes > down the buss voltage (it does represent a single point failure), your > ignition > would also stop working until you can isolate the failure (assuming there is > enough energy left in the battery). > With a dual battery design, with automatic isolation of the secondary > battery, > when a buss under voltage condition occurs, the ignition systems never > looses > power. I'm designing in such a system in the new RV-6A I'm now building. > Once the > engine is running, oil pressure switches (2) and diodes connect the > batteries > (both of them) directly to the ignition module power inputs. Shutting off > either or > both battery masters will not shut down the engine (engine shutdown, once > running, > is ONLY achieved via the ingition switch OR mixture.) Bob's buss under > voltage > detection circuit immediately isolated the AUX battery from the buss > guaranteeing essential bus and ignition power. > Another issue that is overted is electronic ignition module misfiring > during > the engine start sequence. Some of the permanent magnet starters draw a LOT > of current when they first start turning, drawing the battery buss voltage > down to 9 Volts > or less for some very short period of time. My electronic ignition (Jeff > Rose system, > but I'm sure the others will do it also) would cut out, and sometimes > misfire, under > this condition. The AUX battery prevents this from happening as it's always > isolated > from the buss during the engine start sequence, again guarenteeing the > proper power > to the electronic ignition modules. > I've flown my other RV-6A (N925RV) for 2000+ hours with a single > electonic ignition > and an impulse mag. The mag has been the least dependable over the last 10 > years (Slick). > I've had an electrical issue in flight where I did have to shut down the > master, leaving > the electronic ignition dead, and the engine running on the mag (that's why > we design > in redundency and have no conditions where a single point failure will cause > a flight mishap). > I was able to isolate the problem, and re-power the electronic ignition. The > engine never > sputtered.... > This next plane (also full IFR) will be even safer.... > > Fred Stucklen > N925RV (sold after 2008 Hrs of safe flying!) > working on the new RV-6A > > From: "John" <n1cxo320(at)salidaco.com> > Subject: RV-List: Dual Electronic Ignition Systems Redundancy Power > > --> RV-List message posted by: "John" > > This is just for the archives > > There has been an on-and-off discussion for a while about the need/wisdom of > dual battery systems where two electronic ignition systems are used in RV's > . Lightspeed's Klaus expressed the opinion that since the units only draw > about one-ampere that the aircraft's battery alone would last far longer in > flight than any fuel an RV can carry, so a dual battery system may not be > necessary. > > I debated with myself for a long time (been flying with dual Lightspeed > units for a few years now) and I finally concluded that a massive short in > the electrical system that 'popped' the main breaker or otherwise really > burned out the main 12-volt buss system would might create a situation where > the battery could no longer be able to supply ANY current to the ignitions > systems. > > With that in mind I just installed one DPST switch that allows me to drop > out the master relay and divorce both ignitions systems completely from the > electrical system, and directly connect the battery (now isolated) to one of > the systems (could have done both I guess) and also keep 12-volts going to > my GPS-NavAid system. > > I think a total, absolute, instant failure of the plane's battery is such a > remote possibility that it rates up there with the likelyhood of a crank > shaft or cam shaft failure. > > This simple addition to the safety of the plane is worth the 2-ounces or so > the switch and a few feet of wire added. Its far lighter than a extra > battery. > > FWIW > > John at Salida, CO > ________________________________________________________________________________
Date: Nov 30, 2002
From: Matt Dralle <dralle(at)matronics.com>
Subject: List Report...
Dear Listers, This is the last "official" day of the List Fund Raiser. Based on previous year's percentages of Lister's making a Contribution, this year we are nearly 40% behind the normal... And I thought all those great gifts would eke the percentage up past the average a little. Oh well. Maybe people just don't really mind the flashing banner ads for Viagra, and popups for X10 minicams... There's still plenty of time to get your name of the List of Contributors. I'll probably publish the LOC on Monday night after I process the checks from the Post Office. I do want to thank everyone that has so generously made a Contribution so far this year. Your support is greatly appreciated and is what makes the Lists possible. How to support your Lists this month: http://www.matronics.com/contributions Thank you! Matt Dralle Email List Admin. ________________________________________________________________________________
Date: Nov 30, 2002
From: Kevin Horton <khorto1537(at)rogers.com>
Subject: Re: handheld GPS Reliability vs Certified GPS
> > >Fergus Kyle wrote: >> >> Kevin, >> I appreciate your thoughts regarding GPS vs VOR and enjoyed >> reading the Air Safety Foundation pages of the relative worth of handheld >> GPS's. >> However one remark gave me pause. To wit: >> "Now, I don't think there is any reason why they couldn't add RAIM to >> handheld GPSs. Sure, you would still have the same "issues" with >> antenna location and power supply reliability, but those don't worry >> me at all. If the antenna is poorly located, or the batteries die, >> the unit stops navigating. Well, any piece of equipment and fail at >> any time, and we need to be ready to deal with it. But, we can't >> accept a piece of equipment that could suddenly start providing >> hazardously misleading information. Outright failure is OK. Bad >> position info is not." >> The principle you cite is of course ideal, but I flew the big >> red-and-white DC-9s for five years with a single VOR indicator and it had an >> "OFF" flag. Obviously we wouldn't use the info if the flag was visible, but >> it was several years before someone pointed out that the flag only showed >> when power was lost to the gauge. No one I knew had heard of it till then - >> so we could have had bad info and no flag............. >> Cheers, Ferg >> >> > >Personal experience back when even LORAN was barely affordable (just over a >decade ago): > >On my 1st long cross country flight after getting my license (using VOR >navigation), I flew the 1st leg uneventfully & made my mid-trip fuel >stop. After >topping off I dialed up the next VOR & got an indication 180 degrees >opposite of >what I knew was correct. I used the inverse heading & switched to >the next VOR & >got the same symptom. When I landed at my destination, I contacted the >manufacturer about the problem. The tech knew exactly what was wrong & told me >to tweak a trim pot on the back of the display head & go fly it to >see if it was >fixed. (Experimental plane) > >The fact that he showed no surprise at the symptom I described & knew exactly >what to do to correct it says that it's a common problem. > >So, bad info from 'traditional' navaids does happen. > >Charlie > OK, so perhaps I need to soften my original statement a bit, to acknowledge that even with VOR there are some failure modes that will cause individual indications to be incorrect. However one aircraft getting bad navigation info is still much, much better than what would happen if a large number of aircraft were using handheld GPS for IFR, and one satelitte started putting out bad info. If one aircraft is a bit lost it is certainly an issue for him, but he may be able to get some assistance from ATC, at least if there is radar coverage. Can you picture the pandemonium if there were a large number of IFR users following bad info from handheld GPSs? ATC would be in a panic trying to sort the whole thing out. I still think using handheld GPS for IFR is not a good idea, unless you are dealing with some sort of emergency. Kevin ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Nov 30, 2002
Subject: Re: Dual Electronic Ignition Systems Redundancy Power
In a message dated 11/29/02 9:58:33 PM Central Standard Time, canarder(at)starband.net writes: > Damn !! Am I to understand that on a 777 you have to have to be able to > shut > down EVERYTHING electrical with a single switch?? Amazin' !! > I'm awestruck .... Jim S. > Good Morning Jim. Not necessarily just one switch. I have never flown the 777 and I don't remember how it was handled on the 747. I THINK it is one switch operating a BIG relay! However, on the Convair 340, there is a "Gang Bar" arrangement that moves several switches "... with the single movement of one hand." It actually has two rows of switches with a bar above each row. The bars are connected by shafts so that moving one bar moves the other. Thus, one sweep of the hand knocks off all electrical power except that provided by the magnetos. It has been some time since I was qualified to fly a Convair 340. The last time I flew one was in 1958, but I believe the emergency standby AC engine driven alternator that was provided to drive the Artificial Horizon and the Directional Gyro remained operative after actuating the gang bar. Not sure about that though. Maybe someone with more recent experience will let us know. In any case, there is more than one way to skin a cat. This discussion brings up another pertinent point. Many of our FARs force designs to comply with requirements that are not appropriate to current day problems and devices. It takes a ton of effort to get something approved that uses a different design philosophy than was appropriate for the devices available fifty years ago. We are very fortunate that the experimental world of flight is available so that we can make better use of modern technology in airplanes we build ourselves. Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Nov 30, 2002
Subject: Re: handheld GPS Reliability vs Certified GPS
In a message dated 11/30/02 5:28:20 AM Central Standard Time, khorto1537(at)rogers.com writes: > I still think using handheld GPS for IFR is not a good idea, unless > you are dealing with some sort of emergency. > > Kevin > Good Morning Kevin, I agree that it is probably not a good time to have handhelds approved as sole source navigation devices, but I see nothing wrong with the handheld being used to provide auxiliary information such as the use most operators are making of it today. As long as the aircraft is equipped with approved navigational devices pertinent to the route to be flown, why not use the handheld to fly direct routes or to proceed to intersections and such? The FAA folks can approve you to fly using nothing more than deductive reasoning to follow a course. As a matter of current policy, such navigation is not often approved, but it could be done. The use of a handheld in today's environment is similar. The controller can accept that navigation device if he/she wants to do so. You don't have a hard and fast "right" to be able to use it, but it can be used as previously described. In actual practice, a controller will rarely issue a clearance for direct flight that will not occur within a radar coverage area. I think it is a non issue. Happy Skies, Old Bob ________________________________________________________________________________
From: "Dennis O'Connor" <doconnor(at)chartermi.net>
Subject: Re: Dual Electronic Ignition Systems Redundancy Power
Date: Nov 30, 2002
Thanks to the gods, those of us in OBAM don't have to put up with that regulation and can have an essential bus that is hot all the time and diode isolated from the optional stuff... Denny ----- Original Message ----- From: <BobsV35B(at)aol.com> Subject: Re: AeroElectric-List: Dual Electronic Ignition Systems Redundancy Power > > In a message dated 11/29/02 9:58:33 PM Central Standard Time, > canarder(at)starband.net writes: > > > Damn !! Am I to understand that on a 777 you have to have to be able to > > shut > > down EVERYTHING electrical with a single switch?? Amazin' !! > > I'm awestruck .... Jim S. > > > > Good Morning Jim. > > Not necessarily just one switch. > > I have never flown the 777 and I don't remember how it was handled on the > 747. I THINK it is one switch operating a BIG relay! > > However, on the Convair 340, there is a "Gang Bar" arrangement that moves > several switches "... with the single movement of one hand." > > It actually has two rows of switches with a bar above each row. The bars are > connected by shafts so that moving one bar moves the other. Thus, one sweep > of the hand knocks off all electrical power except that provided by the > magnetos. It has been some time since I was qualified to fly a Convair 340. > The last time I flew one was in 1958, but I believe the emergency standby AC > engine driven alternator that was provided to drive the Artificial Horizon > and the Directional Gyro remained operative after actuating the gang bar. > Not sure about that though. Maybe someone with more recent experience will > let us know. > > In any case, there is more than one way to skin a cat. > > This discussion brings up another pertinent point. > > Many of our FARs force designs to comply with requirements that are not > appropriate to current day problems and devices. > > It takes a ton of effort to get something approved that uses a different > design philosophy than was appropriate for the devices available fifty years > ago. > > We are very fortunate that the experimental world of flight is available so > that we can make better use of modern technology in airplanes we build > ourselves. > > Happy Skies, > > Old Bob > AKA > Bob Siegfried > Ancient Aviator > > ________________________________________________________________________________
From: "Dennis O'Connor" <doconnor(at)chartermi.net>
Subject: Re: handheld GPS Reliability vs Certified GPS
Date: Nov 30, 2002
Fat Albert has multiples of everything necessary for IFR flight... Even so, the Garmin 196 on the yoke does yeoman service in keeping me oriented to the FAF when ATC starts vectoring me all over the place... Reduces the workload by a factor to two or three... It is the most valuable instrument in the airplane, and it is not even IFR certified... Denny ----- Original Message ----- From: <BobsV35B(at)aol.com> Subject: Re: AeroElectric-List: handheld GPS Reliability vs Certified GPS > > In a message dated 11/30/02 5:28:20 AM Central Standard Time, > khorto1537(at)rogers.com writes: > > > I still think using handheld GPS for IFR is not a good idea, unless > > you are dealing with some sort of emergency. > > > > Kevin > > > > Good Morning Kevin, > > I agree that it is probably not a good time to have handhelds approved as > sole source navigation devices, but I see nothing wrong with the handheld > being used to provide auxiliary information such as the use most operators > are making of it today. > > As long as the aircraft is equipped with approved navigational devices > pertinent to the route to be flown, why not use the handheld to fly direct > routes or to proceed to intersections and such? The FAA folks can approve > you to fly using nothing more than deductive reasoning to follow a course. > As a matter of current policy, such navigation is not often approved, but it > could be done. > > The use of a handheld in today's environment is similar. The controller can > accept that navigation device if he/she wants to do so. You don't have a > hard and fast "right" to be able to use it, but it can be used as previously > described. In actual practice, a controller will rarely issue a clearance > for direct flight that will not occur within a radar coverage area. > > I think it is a non issue. > > Happy Skies, > > Old Bob > > ________________________________________________________________________________
From: "James E. Clark" <jclark(at)conterra.com>
Subject: handheld GPS Reliability vs Certified GPS
Date: Nov 30, 2002
For a recent "IFR" flight (severe clear conditions), I informed the person at the FSS that I was "/I" and had a VFR GPS on-board. I requested/filed "direct". When I called for clearance I got "cleared as filed". Later I was vectored around a "hot" MOA and when I asked of I could return to my (direct) route, I was asked if I could navigate "direct" from current position. [Me]"Affirmative!" ... [ATC]"Cleared direct xxx". As many have acknowledged, Kevin's comments about total dependence upon the handheld should be heeded. I do have dual NAV's, ADF, etc. but I too must say what makes it all much more straightforward for me is the Garmin 196 (or earlier models) that not only show me the way but show me what is "nearby" all the time. I cross check from time to time with the VORs (lest I forget how to use the things ;-) ), but I also noticed that the GPS estimated error was 8ft and it claimed to be using WAAS. By the way, on the return flight when my "home" airport told me to proceed to the (nearby), I used the GARMIN to do "direct to" and THEN dialed in the VOR and watched the needle remain centered. So, I think the controllers know that in MOST cases we are probably much safer with the handheld GPS and as long as we don't over do it, they cautiously allow us to use them. It is thereby critical in my view that any plane in fact though DOES have the REQUIRED equipment, lest something goes amiss and the FAA comes down hard on all us for handheld use. [Yeah, yeah, I know .. how will they know unless something goes wrong ... that IS how they will know] Sorry about the rambling, this was supposed to be a quick note. James ... slowly brushing off the dust collected on the IFR rating. > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of > BobsV35B(at)aol.com > Sent: Saturday, November 30, 2002 7:01 AM > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: handheld GPS Reliability vs Certified > GPS > > > In a message dated 11/30/02 5:28:20 AM Central Standard Time, > khorto1537(at)rogers.com writes: > > > I still think using handheld GPS for IFR is not a good idea, unless > > you are dealing with some sort of emergency. > > > > Kevin > > > > Good Morning Kevin, > > I agree that it is probably not a good time to have handhelds approved as > sole source navigation devices, but I see nothing wrong with the handheld > being used to provide auxiliary information such as the use most > operators > are making of it today. > > As long as the aircraft is equipped with approved navigational devices > pertinent to the route to be flown, why not use the handheld to > fly direct > routes or to proceed to intersections and such? The FAA folks > can approve > you to fly using nothing more than deductive reasoning to follow > a course. > As a matter of current policy, such navigation is not often > approved, but it > could be done. > > The use of a handheld in today's environment is similar. The > controller can > accept that navigation device if he/she wants to do so. You don't have a > hard and fast "right" to be able to use it, but it can be used as > previously > described. In actual practice, a controller will rarely issue a > clearance > for direct flight that will not occur within a radar coverage area. > > I think it is a non issue. > > Happy Skies, > > Old Bob > > ________________________________________________________________________________
Date: Nov 30, 2002
Subject: Re: Dual Electronic Ignition Systems Redundancy Power
From: czechsix(at)juno.com
Is this true though? I have dual Lightspeeds that will come directly off the + battery terminal, and according to Klaus Savier they will continue to operate without interruption down to 4 VDC. Even in the case of a pretty big short to ground somewhere, will the battery terminal voltage on a good RG battery be reduced below 4 VDC? I'm sure if you left it long enough....but my plan is to treat electrical problems (smell of smoke, sudden dimming of lights, etc.) just like any other airplane....shut off the Master switch without delay. (Remember the ignition modules have independent toggles and are NOT shut down with the Master). I won't say it's impossible but methinks it's highly unlikely that a single point failure (except for the battery terminal breaking off) will instantly cause ignition system failure... Does the Jeff Rose system designate a low-voltage operating limit? Does he show that the electrical connections for his systems should be connected directly to the battery terminals? Klaus has fought some problems with builders who tied the Lightspeeds electrically to a point some distance from the battery terminal, which has resulted in starting problems since the voltage drop is greater the further you get from the battery. This could also affect you adversely if you experienced a short somewhere in the system during flight... --Mark Navratil Cedar Rapids, Iowa RV-8A N2D fiberglass... From: "Fred Stucklen" <wstucklen1(at)cox.net> Subject: AeroElectric-List: Dual Electronic Ignition Systems Redundancy Power John, The issue is that when a complete electrical failure does occur that takes down the buss voltage (it does represent a single point failure), your ignition would also stop working until you can isolate the failure (assuming there is enough energy left in the battery). ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Nov 30, 2002
Subject: Re: Always tell the Truth, Was: handheld GPS Reliability
In a message dated 11/30/02 10:11:13 AM Central Standard Time, jclark(at)conterra.com writes: > So, I think the controllers know that in MOST cases we are probably much > safer with the handheld GPS and as long as we don't over do it, they > cautiously allow us to use them. It is thereby critical in my view that any > plane in fact though DOES have the REQUIRED equipment, lest something goes > amiss and the FAA comes down hard on all us for handheld use. [Yeah, yeah, > I > know .. how will they know unless something goes wrong ... that IS how they > will know] > Good Morning James, I sent the following to someone else off list, but I think if might be an appropriate "me too" comment to your experience. Good Morning My Friend, We are operating on the controllers authority, not ours. I usually file a flight plan that could be comfortably flown by a VOR equipped aircraft. I use airways with a few direct segments to cut some corners, but pretty much what I would file if I didn't have a GPS. Then, once I am airborne, I ask for the routing I really want. I haven't had a controller ask how I am going to navigate for years, but if they do, I tell the truth.=A0 I no longer bother putting the handheld comment in the remark's section.=A0 My controller contacts tell me that it is not unusual for that comment to be left off the message long before it gets to the working controller's strip. One thing that I am careful about is the phrasing when I accept a direct clearance.=A0 If the controller asks what my heading will be when going direct, I say something like the following: "The initial heading to hold the direct track to Podunk Junction will be two hundred and twenty-five degrees."=A0 I=20do that to avoid any confusion as to whether I will be holding a heading or maintaining a track.=A0 Obviously, if you have been assigned a heading, you shouldn't change it without further clearance.=A0 If the controller says something like "Hold that heading until able direct," I take up the initial heading that I gave him/her and adjust it to maintain track as required. It is perfectly legal, but you won't find the procedure listed in anyone's manual. There is no need to use stealth or ask for a vector.=A0 What you want is a clearance to fly direct to some point or the other. Just tell the truth, if asked, and be sure you understand what the clearance really tells you to do.=A0 Remember, the controllers are just human beings trying to do their job correctly and legally the same as we pilots are trying to be correct and legal.=A0 We all make mistakes, but if we communicate, we should be able to work out any and all questions that arise. Not only that, if the controller doesn't want to do it that way, they won't! That is completely within their rights.=A0 It is their authority being used=20to allow the direct clearance.=A0 It is not your right to be able to get one. If they say fly on the airway, don't argue! Hope that helps. Happy Skies, Old Bob ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Nov 30, 2002
Subject: Re: Always tell the Truth, Was: handheld GPS Reliability
In a message dated 11/30/02 10:58:22 AM Central Standard Time, BobsV35B(at)aol.com writes: > twenty-five degrees."=A0 I=20do Good Morning All. I need help. In the message I just sent, there were a number of instances when the charac ters (=AO) and/or (l=20) were added to spots where I thought I had a space between sentences. Can any of you computer whiz's tell an illiterate like me what I done wrong? Happy Skies, Puzzled Old Bob ________________________________________________________________________________
From: "Terry Watson" <terry(at)tcwatson.com>
Subject: handheld GPS Reliability vs Certified GPS
Date: Nov 30, 2002
Here's another bit of information about the reliability of GPS. Note that this is specifically for panel mounted Garmins, but my guess would be that since it's software, it will make it to the hand-helds sooner or later. This is from the most recent AOPA e-mail newsletter. Terry GARMIN IMPROVES GPS RELIABILITY Do you ever get that pesky RAIM alarm on your GPS and have to switch to another form of navigation because something has gone wrong with the signal? Garmin has announced a software upgrade to its 400/500 series of avionics that enables you to continue using the GPS for navigation. Called Fault Detection and Exclusion (FDE), it is an algorithm that monitors the accuracy and reliability of GPS signals, detects erroneous GPS data, and excludes that data from the active navigation solution. "FDE offers an increased level of safety to pilots flying over the Atlantic or Pacific or in remote areas where navigation aids are scarce," said Gary Kelley, Garmin's director of marketing. "When incorporated in our proven line of panel-mount avionics with color mapping, FDE becomes an invaluable tool for navigating safely to one's desired destination." FDE is now standard in 400/500 series avionics but will be available as an upgrade to current owners. ________________________________________________________________________________
Date: Nov 30, 2002
From: Jim Oke <wjoke(at)shaw.ca>
Subject: Re: handheld GPS Reliability vs Certified GPS
The capability known as FDE (as described below) has been available in the high end GPS/FMS boxes such as the Universal UNS-1 series for sometime now. Interesting that it is migrating down into the low end equipment. While FDE does go to some length to address the problem of what to do about a bad satellite, it does not solve the reliability problem in terms of signal coverage and in fact makes it a bit worse. Essentially, if you need 4 satellites in view to get a 3-d fix, then you need 5 to achieve RAIM (tells you a bad sat is present) and 6 to get FDE (which figures out which is the bad satellite and dumps it from the position solution). Just from the physics of satellite orbits and so on, there will be periods of time when there are not enough satellites in view to provide FDE or even RAIM. The problem is how to predict when and where signal outages will occur. Some outages are fully predictable based on satellite geometry and the big $$ boxes usually have a RAIM/FDE prediction capability (you enter a position and a time and it decides what satellites are supposed to be in view). You are supposed to check your destination airfield at ETA and if no RAIM is going to be available you adjust your plans accordingly (delay or go elsewhere). The "what if" situation that the regulators play with is a large aircraft pull of passengers (such as someone's wives and kiddies) is in a critical phase of flight and a satellite goes bad unexpectedly. How is the failure to be identified, announced to the crew, and how are they to react? Will the solution be six or seven "nines" reliable? (eg., 99.9999 or 99.99999% reliable). LAAS and WAAS are supposed to deal with these issues but despite large amounts of $$ spent are not there quite yet and so even certified boxes have some limitations on them. Anyway, truly "reliable" handheld GPSs in this sense are still someway off. Jim Oke Winnipeg, MB RV-6A (at the airport now, with a handheld GPS mounted on the panel...) ----- Original Message ----- From: "Terry Watson" <terry(at)tcwatson.com> Subject: RE: AeroElectric-List: handheld GPS Reliability vs Certified GPS > > Here's another bit of information about the reliability of GPS. Note that > this is specifically for panel mounted Garmins, but my guess would be that > since it's software, it will make it to the hand-helds sooner or later. > This is from the most recent AOPA e-mail newsletter. > > Terry > > > GARMIN IMPROVES GPS RELIABILITY > Do you ever get that pesky RAIM alarm on your GPS and have to switch to > another form of navigation because something has gone wrong with the signal? > Garmin has announced a software upgrade to its 400/500 series of avionics > that enables you to continue using the GPS for navigation. Called Fault > Detection and Exclusion (FDE), it is an algorithm that monitors the accuracy > and reliability of GPS signals, detects erroneous GPS data, and excludes > that data from the active navigation solution. "FDE offers an increased > level of safety to pilots flying over the Atlantic or Pacific or in remote > areas where navigation aids are scarce," said Gary Kelley, Garmin's director > of marketing. "When incorporated in our proven line of panel-mount avionics > with color mapping, FDE becomes an invaluable tool for navigating safely to > one's desired destination." FDE is now standard in 400/500 series avionics > but will be available as an upgrade to current owners. > > ________________________________________________________________________________
From: "Carl Froehlich" <carlfro(at)erols.com>
Subject: Re: Dual Electronic Ignition Systems Redundancy
Power
Date: Nov 30, 2002
Fred, I am flying an RV-8A with dual Lightspeed ignitions. I designed my electrical system around the dual EIs and an all electric panel. I ended up with two Odyssey 625 batteries (17AH, 13 pounds each) and a single alternator. The design allows for continued IFR flight with the total loss of one battery and the alternator until the fuel runs out. One battery can start the engine, with both it spins quite well. I was very concerned with single point failure possibilities. The batteries are physically separate and the wire runs are keep apart as much as possible. The panel is divided up left and right (#1 Comm on the left batt, #2 Comm on the right, etc.) and connected via separate left/right Aeroelectric fuse busses and small (100ma) relays (20 amp contacts) to the batteries that allow for cross connecting. The EIs are feed via a stand alone 5 amp pull breaker, one connected to each battery. The only things connected outside the master solenoids are engine start, the alternator, and the heavy loads such as pitot heat and landing lights. Here the first action on alternator failure is to open both master solenoids - then fly as before. For landing, a master can be shut to restore landing lights and such as needed. Klaus does say his ignitions can run at a much reduced voltage. The issue is if you have a casualty severe enough to drop buss voltage that low, the odds are you are on your way to zero volts in a hurry. A twin recently experienced a total loss of power (two alternators, etc.) because of a common terminal connection on a battery. This is bad enough, with dual EIs it is a loss of ship accident. This can only be prevented by system design. Carl Froehlich Vienna, VA -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of czechsix(at)juno.com Subject: AeroElectric-List: Re: Dual Electronic Ignition Systems Redundancy Power Is this true though? I have dual Lightspeeds that will come directly off the + battery terminal, and according to Klaus Savier they will continue to operate without interruption down to 4 VDC. Even in the case of a pretty big short to ground somewhere, will the battery terminal voltage on a good RG battery be reduced below 4 VDC? I'm sure if you left it long enough....but my plan is to treat electrical problems (smell of smoke, sudden dimming of lights, etc.) just like any other airplane....shut off the Master switch without delay. (Remember the ignition modules have independent toggles and are NOT shut down with the Master). I won't say it's impossible but methinks it's highly unlikely that a single point failure (except for the battery terminal breaking off) will instantly cause ignition system failure... Does the Jeff Rose system designate a low-voltage operating limit? Does he show that the electrical connections for his systems should be connected directly to the battery terminals? Klaus has fought some problems with builders who tied the Lightspeeds electrically to a point some distance from the battery terminal, which has resulted in starting problems since the voltage drop is greater the further you get from the battery. This could also affect you adversely if you experienced a short somewhere in the system during flight... --Mark Navratil Cedar Rapids, Iowa RV-8A N2D fiberglass... From: "Fred Stucklen" <wstucklen1(at)cox.net> Subject: AeroElectric-List: Dual Electronic Ignition Systems Redundancy Power John, The issue is that when a complete electrical failure does occur that takes down the buss voltage (it does represent a single point failure), your ignition would also stop working until you can isolate the failure (assuming there is enough energy left in the battery). ________________________________________________________________________________
Date: Nov 30, 2002
From: RSwanson <rswan19(at)comcast.net>
Subject: Re: Always tell the Truth,
Was: handheld GPS Reliability Check to see that you are replying using text only. If it was sent HTML then Matt's software stripped it, but may have missed some characters. That's the only explanation I can offer. R ----- Original Message ----- From: <BobsV35B(at)aol.com> Subject: Re: AeroElectric-List: Always tell the Truth, Was: handheld GPS Reliability > > In a message dated 11/30/02 10:58:22 AM Central Standard Time, > BobsV35B(at)aol.com writes: > > > twenty-five degrees."=A0 I=20do > > > Good Morning All. > > I need help. > > In the message I just sent, there were a number of instances when the charac > ters (=AO) and/or (l=20) were added to spots where I thought I had a space > between sentences. > > Can any of you computer whiz's tell an illiterate like me what I done wrong? > > Happy Skies, > > Puzzled Old Bob > > ________________________________________________________________________________
From: "Ed Perry" <eperry(at)san.rr.com>
Subject: OVM Installation
Date: Nov 30, 2002
OK, I have the overvoltage module now.... 1) As I read the instructions for an external regulator it looks like I can wire this to the regulator "in" line that is controlled by the alternator switch and then ground it locally at by the voltage regulator. Is this correct? 2) Why is it necessary to wire the alternator to a resettable circuit breaker? Is it only to reset for nuisance tripping? or is there another reason why I would want to have the over voltage turned back on? Thank You, Ed Perry eperry(at)san.rr.com ________________________________________________________________________________
Date: Nov 30, 2002
From: Jim Sower <canarder(at)starband.net>
Subject: Re: handheld GPS Reliability vs Certified GPS
"James E. Clark" wrote: > > For a recent "IFR" flight (severe clear conditions), I informed the person > at the FSS that I was "/I" and had a VFR GPS on-board. I requested/filed > "direct". When I called for clearance I got "cleared as filed". Later I was > vectored around a "hot" MOA and when I asked of I could return to my > (direct) route, I was asked if I could navigate "direct" from current > position. [Me]"Affirmative!" ... [ATC]"Cleared direct xxx". I try to have it both ways. My flight planning software begins with "great circle direct" from departure point to destination, and I drag-and-drop route line to VORs along the way at about 100 nm intervals. I file the VORs (maybe 3 or 4 waypoints) and fly damn-near-direct and get to use the IFR certified Nav to back up my handheld GPS. Very small inconvenience. No questions. No hassle. No problems. Just a theory .... Jim S. Also slowly retrieving my IFR rating .... > > > As many have acknowledged, Kevin's comments about total dependence upon the > handheld should be heeded. I do have dual NAV's, ADF, etc. but I too must > say what makes it all much more straightforward for me is the Garmin 196 (or > earlier models) that not only show me the way but show me what is "nearby" > all the time. I cross check from time to time with the VORs (lest I forget > how to use the things ;-) ), but I also noticed that the GPS estimated > error was 8ft and it claimed to be using WAAS. > > By the way, on the return flight when my "home" airport told me to proceed > to the (nearby), I used the GARMIN to do "direct to" and THEN dialed in the > VOR and watched the needle remain centered. > > So, I think the controllers know that in MOST cases we are probably much > safer with the handheld GPS and as long as we don't over do it, they > cautiously allow us to use them. It is thereby critical in my view that any > plane in fact though DOES have the REQUIRED equipment, lest something goes > amiss and the FAA comes down hard on all us for handheld use. [Yeah, yeah, I > know .. how will they know unless something goes wrong ... that IS how they > will know] > > Sorry about the rambling, this was supposed to be a quick note. > > James > ... slowly brushing off the dust collected on the IFR rating. > ________________________________________________________________________________
Date: Nov 30, 2002
From: Mark Phillips <ripsteel(at)edge.net>
Subject: Re: OVM Installation
My understanding is that the circuit breaker is what kills power to the alternator field on an over voltage condition as determined by the OV module (crowbar). When the OV module "sees" voltage rise on the alternator field supply wire above a preset level and for a specific time interval as determined by the OV module, the controlling transistor gates the SCR on(both components are in the OV module), providing a dead short between the alternator field supply line and ground, or the same thing as would happen if this wire were to short to a rib- the breaker pops, removing voltage from the alternator and eliminating the source of the OV condition, and also dumping the inductive spike from the alternator windings harmlessly to ground- I may not have explained it quite right, but the concept is pure brilliance and you have the honorable Mr. Knuckolls to thank! I don't have the book open before me, but the wiring you suggest sounds correct. I believe the feed for the OV module can be connected direct to the downstream side of the circuit breaker. From the PossumWorks in TN, Mark Phillips - On second reading of old copy of Aeroelectric Connection- gee, maybe I should get a new one! (working on electron control layout, RV-6A) Ed Perry wrote: > > OK, I have the overvoltage module now.... > > 1) As I read the instructions for an external regulator it looks like I can wire this to the regulator "in" line that is controlled by the alternator switch and then ground it locally at by the voltage regulator. Is this correct? > 2) Why is it necessary to wire the alternator to a resettable circuit breaker? Is it only to reset for nuisance tripping? or is there another reason why I would want to have the over voltage turned back on? > > Thank You, > Ed Perry > eperry(at)san.rr.com > > > > > > > > ________________________________________________________________________________
From: "John Slade" <sladerj(at)bellsouth.net>
Subject: OVM Installation
Date: Dec 01, 2002
> My understanding is that the circuit breaker is what kills power to > the alternator field on an over voltage condition Hmmm. My understanding is different. As wired in my plane, the OV module shorts the breaker as you say. However, when the circuit breaker pops it kills the voltage to the field of the contactor which is connecting the alternator output (B lead) to the battery, thus removing the offending voltage from the system whether or not the alternator field is receiving power internally to the alternator itself. Bob, are you back yet? help us out here. John Slade ________________________________________________________________________________
Date: Nov 30, 2002
From: Matt Dralle <dralle(at)matronics.com>
Subject: All New List Digest Format!!
Dear Listers, I've just finished up some awesome code that will completely change your thinking about how email Digests should work and look! Yeah, I'm kind of proud of it, that is true... :-) What you'll be getting in the new List Digest message is the following: The main message will contain the new text-based index I introduced a few weeks back. But here's where things get different... Instead of simply including all of the day's posts in line within the message, there will now be included two enclosures - one with a HTML encoded version of the Digests, and another with the usual text-only version of the Digests. I think you're really going to like the new HTML enclosure of the Digests. All of the Indexes at the top are now hyperlinked to the actual posts and there are hyperlinks at the top of each post that will: o Take you back to the Index o Take you to the next post o Take you to the previous post o Allow you to respond to the LIST regarding the message o Allow you to respond directly to the POSTER regarding the message You'll have to check it out to appreciate the full goodness of the new format! :-) The text-only version is basically exactly the same data that has been normally sent in line within the message. You'll also note that the filenames of the enclosures are such that they can be conveniently placed in a personal "archive" directory for future reference. Hope you enjoy the new Digest format!!! Oh, and don't forget about the Fund Raiser! :-) Matt Dralle Email List Admin. ________________________________________________________________________________
Date: Dec 01, 2002
From: klehman <klehman(at)albedo.net>
Subject: handheld GPS Reliability vs Certified GPS
While this is probably better than using gps to stay completely on airways there is the little detail that you will likely fly exactly over 3 or 4 points that everyone else doing something similar is aiming for. With VOR navigation they will miss those points by a significant margin but not with GPS navigation. Flying an offset or minimising direct to points that are VORs or airports for VFR directs is another technique that may be prudent. Ken >I try to have it both ways. My flight planning software begins with "great circle direct" from departure point to destination, and I drag-and-drop route line to VORs along the way at about 100 nm intervals. I file the VORs (maybe 3 or 4 waypoints) and fly damn-near-direct and get to use the IFR certified Nav to back up my handheld GPS. Very small inconvenience. No questions. No hassle. No problems. Just a theory .... Jim S. ________________________________________________________________________________
Date: Dec 01, 2002
From: Mark Phillips <ripsteel(at)edge.net>
Subject: Re: OVM Installation
John- after some more perusing it appears that your scenario is what Bob shows for either an internally regulated or permanent magnet alternator that opens the B-lead - what I originally described is for externally regulated machine, which is the format I have been planning on- amazing how versatile this little sucker is! Mark John Slade wrote: > > > My understanding is that the circuit breaker is what kills power to > > the alternator field on an over voltage condition > Hmmm. My understanding is different. As wired in my plane, the OV module > shorts the breaker as you say. However, when the circuit breaker pops it > kills the voltage to the field of the contactor which is connecting the > alternator output (B lead) to the battery, thus removing the offending > voltage from the system whether or not the alternator field is receiving > power internally to the alternator itself. > > Bob, are you back yet? help us out here. > John Slade ________________________________________________________________________________
From: "John Slade" <sladerj(at)bellsouth.net>
Subject: OVM Installation
Date: Dec 01, 2002
> either an internally regulated or permanent magnet alternator OK. That makes sense. I'm using an automotive alternator with my 13B. > amazing how versatile this little sucker is! And all for $14 John Slade Cozy IV #757 http://kgarden.com/cozy ________________________________________________________________________________
From: "Daniel Pelletier" <pelletie1(at)hotmail.com>
Subject: Re: S-701 Master Switch
Date: Dec 01, 2002
Hi Bob, A friend of mine which is an electrical automotive mechanical said me that it was better to install your master switch S-701-1 upside down. Is that true? Il installed it in this manner for the one I used for my internally regulated alternator. I'm ready to install the master switch for batteries, should I install them on the same way or not? I've some understanding problem with your drawing of that device on your diagram. You put the two 6/32 studs on the left side of the diagram. How should we figure it on the real. Thanks for help. Daniel 601HDS/W.Soob >From: BobsV35B(at)aol.com >Reply-To: aeroelectric-list(at)matronics.com >To: aeroelectric-list(at)matronics.com >Subject: Re: AeroElectric-List: handheld GPS Reliability vs Certified GPS >Date: Sat, 30 Nov 2002 07:00:50 EST > > >In a message dated 11/30/02 5:28:20 AM Central Standard Time, >khorto1537(at)rogers.com writes: > > > I still think using handheld GPS for IFR is not a good idea, unless > > you are dealing with some sort of emergency. > > > > Kevin > > > >Good Morning Kevin, > >I agree that it is probably not a good time to have handhelds approved as >sole source navigation devices, but I see nothing wrong with the handheld >being used to provide auxiliary information such as the use most operators >are making of it today. > >As long as the aircraft is equipped with approved navigational devices >pertinent to the route to be flown, why not use the handheld to fly direct >routes or to proceed to intersections and such? The FAA folks can approve >you to fly using nothing more than deductive reasoning to follow a course. >As a matter of current policy, such navigation is not often approved, but >it >could be done. > >The use of a handheld in today's environment is similar. The controller >can >accept that navigation device if he/she wants to do so. You don't have a >hard and fast "right" to be able to use it, but it can be used as >previously >described. In actual practice, a controller will rarely issue a clearance >for direct flight that will not occur within a radar coverage area. > >I think it is a non issue. > >Happy Skies, > >Old Bob > > MSN Search, le moteur de recherche qui pense comme vous ! http://search.msn.fr/worldwide.asp ________________________________________________________________________________
Date: Dec 01, 2002
From: Jim Sower <canarder(at)starband.net>
Subject: Re: handheld GPS Reliability vs Certified GPS
klehman wrote: > > While this is probably better than using gps to stay completely on > airways there is the little detail that you will likely fly exactly over > 3 or 4 points that everyone else doing something similar is aiming for. I'm not sure I understand which 3 or 4 points you're talking about > > With VOR navigation they will miss those points by a significant margin > but not with GPS navigation. How is that? > > > Flying an offset or minimising direct to points that are VORs or > airports for VFR directs is another technique that may be prudent. East of the Mississippi you can't NOT be on an airway or fairly near one. If my waypoints are scenic, and I name them in my flight plan ATC may want coordinates which I may not be able to provide accurately. I fail to see what I might gain by flying offsets. No matter what, I will be constantly crossing (at greater or lesser angles) a lot of airways. I don't see that as a problem. As Burt Rutan often says, the skies are NOT crowded. Step outside and look up. You will see a LOT of sky, and rarely ever an airplane (unless you live in a major metro area and which I agree should be avoided). Not sure where we're going here .... Jim S. > > > >I try to have it both ways. My flight planning software begins with > "great circle > direct" from departure point to destination, and I drag-and-drop route > line to VORs > along the way at about 100 nm intervals. I file the VORs (maybe 3 or 4 > waypoints) > and fly damn-near-direct and get to use the IFR certified Nav to back up my > handheld GPS. Very small inconvenience. No questions. No hassle. No > problems. > Just a theory .... Jim S. > ________________________________________________________________________________
From: "John Slade" <sladerj(at)bellsouth.net>
Subject: handheld GPS Reliability vs Certified GPS
Date: Dec 01, 2002
> No matter what, I will be constantly crossing (at greater or lesser > angles) a lot of airways. Jim. I think you're missing the point. Airways are long lines. VORs are central points towards which many VFR navigators converge. Lots of general aviation pilots are now navigating with superb accuracy, so the tendancy is to arrive at the same point. Time is the only thing still seperating us all. I've always made it a habit to be a little more alert for traffic as I approach a VOR, but the GPS makes these places much more dangerous. >Step outside and look up. >You will see a LOT of sky, and rarely ever an airplane If you're new house has a VOR in the back yard you'll see a LOT more planes. John Slade ________________________________________________________________________________
Date: Dec 01, 2002
From: Kevin Horton <khorto1537(at)rogers.com>
Subject: Re: handheld GPS Reliability vs Certified GPS
> > >klehman wrote: > >> >> While this is probably better than using gps to stay completely on >> airways there is the little detail that you will likely fly exactly over >> 3 or 4 points that everyone else doing something similar is aiming for. > >I'm not sure I understand which 3 or 4 points you're talking about > >> >> With VOR navigation they will miss those points by a significant margin >> but not with GPS navigation. > >How is that? > >> >> >> Flying an offset or minimising direct to points that are VORs or >> airports for VFR directs is another technique that may be prudent. > >East of the Mississippi you can't NOT be on an airway or fairly near one. If >my waypoints are scenic, and I name them in my flight plan ATC may want >coordinates which I may not be able to provide accurately. >I fail to see what I might gain by flying offsets. No matter what, I will be >constantly crossing (at greater or lesser angles) a lot of airways. I don't >see that as a problem. As Burt Rutan often says, the skies are NOT crowded. >Step outside and look up. You will see a LOT of sky, and rarely ever an >airplane (unless you live in a major metro area and which I agree should be >avoided). >Not sure where we're going here .... Jim S. > There was a fatal mid-air collision several years ago up here in Canada. Two aircraft, both navigating using GPS, one going from airport A to airport B, and the other going from airport B to airport A. They were both tracking the GPS direct-to very accurately, and they had a head-on mid-air. Putting the question of why they were both at the same altitude aside, the high accuracy of the GPS certainly was a contributing factor in this accident. See: http://www.tsb.gc.ca/en/reports/air/1995/a95h0008/a95h0008.asp ________________________________________________________________________________
From: Garfield Willis <garwillis(at)msn.com>
Subject: Re: handheld GPS Reliability vs Certified GPS
Date: Dec 01, 2002
wrote: >klehman wrote: >> While this is probably better than using gps to stay completely on >> airways there is the little detail that you will likely fly exactly over >> 3 or 4 points that everyone else doing something similar is aiming for. > >I'm not sure I understand which 3 or 4 points you're talking about Umm, perhaps the 3 or 4 VORs mentioned in your previous post. I've copied it back again, so you can read it. It's at the end below. >> With VOR navigation they will miss those points by a significant margin >> but not with GPS navigation. > >How is that? Because conventional VOR navigation isn't precise nor accurate enough to get you within the locus of hocus pocus. So random variation in navigation accuracy gives you a large margin of "open sky". >> Flying an offset or minimising direct to points that are VORs or >> airports for VFR directs is another technique that may be prudent. > >East of the Mississippi you can't NOT be on an airway or fairly near one. If >my waypoints are scenic, and I name them in my flight plan ATC may want >coordinates which I may not be able to provide accurately. >I fail to see what I might gain by flying offsets. No matter what, I will be >constantly crossing (at greater or lesser angles) a lot of airways. I don't >see that as a problem. As Burt Rutan often says, the skies are NOT crowded. >Step outside and look up. You will see a LOT of sky, and rarely ever an >airplane (unless you live in a major metro area and which I agree should be >avoided). >Not sure where we're going here .... Jim S. I see Ken's point, and agree with it. Especially with the demise of SA, the courses of two planes navigating between precisely located points via even handhelds, very likely WILL have their courses within VERY much greater proximity than previously, especially near the VOR. The avoidance scenarios were predicated on the navigation between waypoints being sloppy. An existence proof of this might be found in the rules about flying oddsNevens altitudes for separation above 3000AGL. Trouble is low passes into a congested area, like near where I fly. There is one that is popularly used for east-west transit into the SF Bay Area, and I've on several occasions flown close enough to other aircraft to RECOGNIZE the person in the other airplane as belonging to the same flight club! Not recognizing the airplane (rentals) mind you, but the person's FACE! This is due to the fact that the pass isn't all that wide (hmm, maybe why it's called a 'pass'?), and since you're not operating within the altitude separation rules, the needle's eye is already surprisingly small. NOW suppose people got in the habit of shooting that pass off some two waypoints whose straight-line happened to transit that pass? Or suppose a worse scenario, where ... We have another coastal mountain range overcrossing that's heavily used (not much of a pass, but...) with a VOR *just* on the other side of that range that is often used as a waypoint for the crossing. Here again, you have altitude separation compression because of the narrowed range of AGL, AND a common meeting point for two aircraft (namely the VOR). Another place where precise/accurate navigation now possible could reduce your assumed separation significantly. Here's the quote I believe Ken was referring to: >> >I try to have it both ways. My flight planning software begins with >> "great circle >> direct" from departure point to destination, and I drag-and-drop route >> line to VORs >> along the way at about 100 nm intervals. I file the VORs (maybe 3 or 4 >> waypoints) >> and fly damn-near-direct and get to use the IFR certified Nav to back up my >> handheld GPS. Very small inconvenience. No questions. No hassle. No >> problems. >> Just a theory .... Jim S. ________________________________________________________________________________
From: "Greg Young" <gyoung@cs-sol.com>
Subject: handheld GPS Reliability vs Certified GPS
Date: Dec 01, 2002
I used to subscribe to the "big sky" theory but two recent incidents changed my mind. About half way between Houston and Waco, well away from any airways and at 8500', i.e. middle of nowhere, I got distracted by a long distance reflection that looked like traffic. When I convinced myself it wasn't a threat, I turned my head and a Bonanza crossed less than 100 yds in front of me at exactly my altitude. The other was a EAA chapter flyout on a low-vis (4-5 mi) day. We had a perfect setup for overtake collisions. Everyone with the same origin, destination and ETA following an exact track thanks to GPS with limited altitude separation due to the length of the trip. I flew a couple miles off track to compensate. The skies may not be crowded but it only takes one to ruin your day. I'm seriously considering getting one of those "poor man's" TCAS boxes. Regards, Greg Young - Houston (DWH) RV-6 N6GY ...project Phoenix Navion N5221K - just an XXL RV-6A > don't see that as a problem. As Burt Rutan often says, the > skies are NOT crowded. Step outside and look up. You will > see a LOT of sky, and rarely ever an airplane (unless you > live in a major metro area and which I agree should be > avoided). Not sure where we're going here .... Jim S. ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Re: handheld GPS Reliability vs Certified GPS
Date: Dec 01, 2002
What flight planning software are you using? Thanks. Larry in Indiana > "James E. Clark" wrote: > > > > > For a recent "IFR" flight (severe clear conditions), I informed the person > > at the FSS that I was "/I" and had a VFR GPS on-board. I requested/filed > > "direct". When I called for clearance I got "cleared as filed". Later I was > > vectored around a "hot" MOA and when I asked of I could return to my > > (direct) route, I was asked if I could navigate "direct" from current > > position. [Me]"Affirmative!" ... [ATC]"Cleared direct xxx". > > I try to have it both ways. My flight planning software begins with "great circle > direct" from departure point to destination, and I drag-and-drop route line to VORs > along the way at about 100 nm intervals. I file the VORs (maybe 3 or 4 waypoints) > and fly damn-near-direct and get to use the IFR certified Nav to back up my > handheld GPS. Very small inconvenience. No questions. No hassle. No problems. > Just a theory .... Jim S. > Also slowly retrieving my IFR rating .... > > ________________________________________________________________________________
Date: Dec 01, 2002
From: Jim Sower <canarder(at)starband.net>
Subject: Re: handheld GPS Reliability vs Certified GPS
> > What flight planning software are you using? Thanks. Larry in Indiana FliteSoft. Early release. I'm going to look at others, but I imagine they're pretty much the same. Jim S. ________________________________________________________________________________
Date: Dec 01, 2002
From: Jim Sower <canarder(at)starband.net>
Subject: Re: handheld GPS Reliability vs Certified GPS
John Slade wrote: > > > No matter what, I will be constantly crossing (at greater or lesser > > angles) a lot of airways. > Jim. > I think you're missing the point. Airways are long lines. VORs are central > points towards which many VFR navigators converge. Lots of general aviation > pilots are now navigating with superb accuracy, so the tendancy is to arrive > at the same point. I wasn't aware that the precision of the navigation with GPS was all that much better that VOR. I know that a unit angular error makes for increased distance error as you get away from the station, and that potential for enroute precision is greater with GPS, but I never knock myself out as much flying right dead-nuts-on the centerline with GPS. With VOR I only felt confident I knew where I was when I was right where I wanted to be. GPS has so much nicer a display and features, I know right where I am no matter where that is, so I except little "excursions" from the planned track. As for VORs being a "central point" where folks converge" baffled me because there are so damn many of them (eastern seaboard) that I can't figure out for the life of me which ones are "central" :-) I agree that on the left coast there are some pretty tight "channels" that make for dense traffic > Time is the only thing still seperating us all. I've > always made it a habit to be a little more alert for traffic as I approach a > VOR, but the GPS makes these places much more dangerous. > > >Step outside and look up. > >You will see a LOT of sky, and rarely ever an airplane > If you're new house has a VOR in the back yard you'll see a LOT more planes. When I lived in the NE Atlanta suburbs, I was under the NE initial approach corridor for Hartsfield and also under the corridor for PDK. Hardly ever had more than two planes in sight at any given moment. Anyway, I see your point. However, if precision navigation at and between way points aggravates somewhat head-on and overtake type situations, contention with crossing traffic will be the same whether you're flying direct or Victor airways. You just collide a little bit off the beaten path :-) They taught us when I was a cadet "... a constant, disciplined lookout doctrine is critical. What with the closure rates of fighters reducing time to react so much, a half-assed lookout doctrine does little more than give you the opportunity to die all tensed up ..." Are we pole vaulting over rat turds again ? :-) .... Jim S. > > John Slade > ________________________________________________________________________________
Date: Dec 01, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: S-701 Master (Battery Contactor)
> > > >Hi Bob, > >A friend of mine which is an electrical automotive mechanical said me that >it was better to install your master switch S-701-1 upside down. Is that >true? Il installed it in this manner for the one I used for my internally >regulated alternator. I'm ready to install the master switch for batteries, >should I install them on the same way or not? Rotating contactors to compensate for g-loading in flight is one of those bogus ideas that have been floating around for a long time. Install them in what ever way makes the best sense for getting them hooked up. >I've some understanding problem with your drawing of that device on your >diagram. You put the two 6/32 studs on the left side of the diagram. How >should we figure it on the real. Positioning on a schematic seldom has any significance with the physical placement in a 3-D world with real estate, available volume and convenience of interconnection to contend with. Schematics just tell you where the wires go, not how they go. Bob . . . ________________________________________________________________________________
From: Garfield Willis <garwillis(at)msn.com>
Subject: Re: handheld GPS Reliability vs Certified GPS
Date: Dec 01, 2002
wrote: >I wasn't aware that the precision of the navigation with GPS was all that much >better that VOR. I know that a unit angular error makes for increased distance >error as you get away from the station, and that potential for enroute precision >is greater with GPS, but I never knock myself out as much flying right >dead-nuts-on the centerline with GPS. IINM, current fix accuracy after SA was shut off, is around +-3meters? IF that's the case, it sure would be a GOOD thing not to fly right on GPS, that's why the suggestions of an intentional offset. Again, the problem is that the new navigational hardware will make it all too easy to fly "right dead-nuts-on GPS" automagically, and if done inadvertantly and unthinkingly by a large percentage of occasional pilots, sooner or later two of them are going to converge within that 3meter locus of hocus pocus. >Are we pole vaulting over rat turds again ? :-) .... Jim S. I'd bet not in this case; when GPS can get you down to the 'rat turd' precision/accuracy, then trying to avoid converging within the same 'rat turd' sized airspace is no longer majoring in the minors, because now the minors *matter*. With VOR navigation, the accuracy is WAY lower than the size of one plane's airspace, so the likelyhood of converging EVEN IF you were trying to, using VOR navigation is also way lower. But IF the accuracy/resolution of GPS is now on the order of the dimensions of your favorite airframe (and even higher), it would seem the likelyhood has suddenly become much greater. IIRC, this was also the crux of the worry about publishing, disclosing, or broadcasting (as in TCAS, ADS-B, et al) current airliner location (and perhaps even more dangerous, future location in timeNspace), is that it makes it quite possible to build an 'intercept' or even a 'loiter' terrorist weapon that could rendesvous with the airliner, and again within that same 3meter locus, detonate in timeNspace without any actual homing/seeker apparatus needed. Sounds far fetched maybe, but think about it; it's relatively low-tech given what we have in our hands at this very moment, at least as far as the positioning part is concerned. This isn't my bailiwick, but GPS sure seems to have some interesting side-effects when combined with (1) a system that relied in part on randomness & imprecision for separation, OR (2) when combined with a whirld where organized fanaticism's whole fascination with technology is in turning it into destructive instruments to be used against the cultures with the high-tech. Uugh. Gar ________________________________________________________________________________
Date: Dec 02, 2002
From: John Rourke <jrourke@allied-computer.com>
Netscape/7.0
Subject: Re: handheld GPS Reliability vs Certified GPS
Jim, I think you're still missing the point. All VORs are "central points", relative to the airways that connect them... in a similar way, airports are central points, relative to the approach paths that connect them. No, you don't see as high a density of aircraft on the approach paths, or on the airways. But, if you sat right smack on the airport or at the VOR station, you will see a lot higher density of aircraft. How high, I don't know... but I don't think it's insignificant. -John Jim Sower wrote: > > > John Slade wrote: > > >> >>>No matter what, I will be constantly crossing (at greater or lesser >>>angles) a lot of airways. >> >>Jim. >>I think you're missing the point. Airways are long lines. VORs are central >>points towards which many VFR navigators converge. Lots of general aviation >>pilots are now navigating with superb accuracy, so the tendancy is to arrive >>at the same point. > > > I wasn't aware that the precision of the navigation with GPS was all that much > better that VOR. I know that a unit angular error makes for increased distance > error as you get away from the station, and that potential for enroute precision > is greater with GPS, but I never knock myself out as much flying right > dead-nuts-on the centerline with GPS. With VOR I only felt confident I knew > where I was when I was right where I wanted to be. GPS has so much nicer a > display and features, I know right where I am no matter where that is, so I > except little "excursions" from the planned track. > As for VORs being a "central point" where folks converge" baffled me because > there are so damn many of them (eastern seaboard) that I can't figure out for the > life of me which ones are "central" :-) I agree that on the left coast there are > some pretty tight "channels" that make for dense traffic > > >>Time is the only thing still seperating us all. I've >>always made it a habit to be a little more alert for traffic as I approach a >>VOR, but the GPS makes these places much more dangerous. >> >> >>>Step outside and look up. >>>You will see a LOT of sky, and rarely ever an airplane >> >>If you're new house has a VOR in the back yard you'll see a LOT more planes. > > > When I lived in the NE Atlanta suburbs, I was under the NE initial approach > corridor for Hartsfield and also under the corridor for PDK. Hardly ever had > more than two planes in sight at any given moment. > > Anyway, I see your point. However, if precision navigation at and between way > points aggravates somewhat head-on and overtake type situations, contention with > crossing traffic will be the same whether you're flying direct or Victor > airways. You just collide a little bit off the beaten path :-) > > They taught us when I was a cadet "... a constant, disciplined lookout doctrine > is critical. What with the closure rates of fighters reducing time to react so > much, a half-assed lookout doctrine does little more than give you the > opportunity to die all tensed up ..." > > Are we pole vaulting over rat turds again ? :-) .... Jim S. > > >>John Slade >> > > > > > > > > > ________________________________________________________________________________
Date: Dec 01, 2002
From: Matt Dralle <dralle(at)matronics.com>
Subject: New, NEW List Digest Format...
Dear Listers, Okay, so I woke up this morning to an email box full of hate-mail about the new List Digest format. I thought it was cool, but I guess not... Still, it seemed like too much code to just throw out, so I've modified things a little and I'm hoping everyone will be happy with the new, NEW arrangement. Here's how it works now: o The HTML and TXT enclosures aren't sent in the Digest any longer. o URL Links to the HTML and TEXT versions of the day's Digests will be found at the top of the digest email. o The new Digest Index will be found at the top of the digest email following the URL Links. o The full digest text will then be found in the email as before. o All of the previous Digests will now be available on line. The URL for the main digest page is: http://www.matronics.com/digest From here, you can drill into the specific List Digest of interest. o Both the HTML and TXT versions of the Digests can be found here. o The List Message Trailer will contain a Link directly to the given o Right now there's only one Digest shown, but each day there will be another. They will be sorted with the newest at the top. Left-hand column is the HTML version, right-hand column the TXT version. A couple people also complained that some messages in the HTML version were just one long line that went off to the right forever and they hated that. Come to think of it, this is also an issue in the Search Engine, List Browser, and Archive Browser. Some email programs don't included hard Returns at regular intervals and that's what causes this. I wrote a program tonight that will automatically chop these long lines into 78 characters or less and wrap the rest of the line. After tonight's Archive transfer, all of the Searching and Browsing tools shouldn't have the problem any longer either. Woo hoo! So, back to the new Digest format. What people are going to see in the new, NEW Digest is a bit of verbiage at the top of the email describing the URL links to the HTML and TXT on-line versions, followed by the Links, followed by the day's Index, followed by the day's messages just as before. Lines longer than 78 characters will also be automatically wrapped onto the next line. Hopefully this will be a more pleasing arrangement for everyone. Sorry to get everybody so stirred up over the format change! The List of Contributors is coming out tomorrow night... Still time to make that Contribution! http://www.matronics.com/contribution Best regards, Matt Dralle Email List Admin. ________________________________________________________________________________
From: "Jim Stone" <jrstone(at)insightbb.com>
Subject: Re: S-701 Master (Battery Contactor)
Date: Dec 02, 2002
> Positioning on a schematic seldom has any significance with > the physical placement in a 3-D world with real estate, > available volume and convenience of interconnection to > contend with. Schematics just tell you where the wires > go, not how they go. > > Bob . . . If schematics don't tell you how they go, why not, and what does tell you (us) how they go. Jim ________________________________________________________________________________
From: "Dennis O'Connor" <doconnor(at)chartermi.net>
Subject: Re: handheld GPS Reliability vs Certified GPS
Date: Dec 02, 2002
I believe in the big sky theory... Like you I have had a plane suddenly cross in front of me on a hazy day... The miss was so near I could see his wifes mouth hanging open and her eyes bugging out... Since that time I have gone to the "there ain't enough places to hang a Comet Flash on this plane to make me happy...", theory... Light em up! And a TCAS can't hurt... Denny ----- Original Message ----- From: "Greg Young" <gyoung@cs-sol.com> Subject: RE: AeroElectric-List: handheld GPS Reliability vs Certified GPS > > I used to subscribe to the "big sky" theory but two recent incidents > changed my mind. About half way between Houston and Waco, well away from > any airways and at 8500', i.e. middle of nowhere, I got distracted by a > long distance reflection that looked like traffic. When I convinced > myself it wasn't a threat, I turned my head and a Bonanza crossed less > than 100 yds in front of me at exactly my altitude. The other was a > EAA chapter flyout on a low-vis (4-5 mi) day. We had a perfect setup for > overtake collisions. Everyone with the same origin, destination and ETA > following an exact track thanks to GPS with limited altitude separation > due to the length of the trip. I flew a couple miles off track to > compensate. The skies may not be crowded but it only takes one to ruin > your day. I'm seriously considering getting one of those "poor man's" > TCAS boxes. > > Regards, > Greg Young - Houston (DWH) > RV-6 N6GY ...project Phoenix > Navion N5221K - just an XXL RV-6A > > > > don't see that as a problem. As Burt Rutan often says, the > > skies are NOT crowded. Step outside and look up. You will > > see a LOT of sky, and rarely ever an airplane (unless you > > live in a major metro area and which I agree should be > > avoided). Not sure where we're going here .... Jim S. > > ________________________________________________________________________________
From: "John Slade" <sladerj(at)bellsouth.net>
Subject: List management
Date: Dec 02, 2002
Hello Matt, You seem like a nice guy, and you're efforts are, I'm sure, well intentioned. I'm sending this note not so much as a complaint, more to give you a little feedback from my perspective. The main problems with email as a communication medium are volume and content value. There is increasingly too much of the former and too little of the latter. Over the past month I've received 57 messages from you, two of which had content which was of interest to me. Obviously, most of the email volume was fund raiser stuff. While a $50 or $100 contribution isnt going to break me either way, I do not agree with the fund raising concept simply because this list is a commercial enterprise, every message has links to your aviation related business, and you use the list as a sales tool. The information I receive from the Aeroelectric list is important to me, so I choose to stay subscribed - but my preference would be to see these communications moved to the new free forum ( http://cozyaircraft.com/forum ) which has sections for each aspect of building, including electrical, and is a professionally written software system with all the features already in place. No offense intended - just a different perspective. Regards, John Slade ________________________________________________________________________________
From: "Gary Casey" <glcasey(at)adelphia.net>
Subject:
Date: Dec 02, 2002
<> Interesting discussion. The sky may be big in most places, but when it gets small I'd rather not be there, and the VOR's are one place that I usually track about a mile off course (on purpose, now that I use a GPS) to the right. I was flying eastbound many years ago in the winter over Nebraska at night at 10,000 ft. How could there possibly be any traffic? I saw a "star" dead ahead that didn't look quite like a star. I was studying it's position, which was almost, but not quite fixed in the windscreen when the star blinked its landing light. I replied and noticed a movement of the light source to my left, which still seemed like a long ways away, leading me to believe we would miss by a reasonable margin. About 2 seconds later the plane passed off my left wingtip by maybe 500 feet at exactly the same altitude. The controller simultaneously called traffic in a voice that was at least 2 octave higher that before. Then just recently I was practicing approaches and received a traffic callout for converging traffic at 3:00. I quit flying under the hood so both of us could look. The traffic was under and to the right of us climbing and slowly converging at about a 30-degree angle. I kept my eye on it and since we were faster and since we were definitely going to pass ahead and under I held my course. Only problem was the margin, which turned out to be only a couple of hundred feet - at the last minute planes get really big really fast. Moral of the story is that judging distances in the air is not easy and it is best to stay a more-than-adequate distance away. A couple of years ago I had the opportunity to fly out of Oshkosh in a borrowed plane with TCAS. Even without azimuth information the approximate relative distance and altitude were VERY useful. This poor man is going to have one of those boxes in my ES. Gary Casey ________________________________________________________________________________
Date: Dec 02, 2002
From: Jim Sower <canarder(at)starband.net>
Subject: Re: handheld GPS Reliability vs Certified GPS
> > wrote: > > sooner or > later two of them are going to converge within that 3meter locus of > hocus pocus. That's certainly a possibility. It presupposes that none of them are on flight following. A bit of a leap IMO. > > > accuracy/resolution of GPS is now on the order of the dimensions of > your favorite airframe (and even higher), it would seem the likelyhood > has suddenly become much greater. Again, it's possible. A bit shrill since it presupposes a lot of conditions (like no radar advisories) that are kind of far fetched. > > IIRC, this was also the crux of the worry about publishing, disclosing, > or broadcasting (as in TCAS, ADS-B, et al) current airliner location > (and perhaps even more dangerous, future location in timeNspace), is > that it makes it quite possible to build an 'intercept' or even a > 'loiter' terrorist weapon that could rendesvous with the airliner, and > again within that same 3meter locus, detonate in timeNspace without any > actual homing/seeker apparatus needed. Sounds far fetched maybe, but > think about it; it's relatively low-tech given what we have in our hands > at this very moment, at least as far as the positioning part is > concerned. You're right. It sounds far fetched. Has all the intellectual allure of missile defense. A scheme like that would require an airplane of roughly equal performance and sophistication to intercept (unaided) a 450 kt airliner in the stratosphere, under positive radar control (read evasion capability). Even on approach or departure it would be tall order and require a high performance intercept vehicle. Now, why in the world would a terrorist choose to use such an expensive, complex, training intensive, chancy and basically unreliable weapon when he can grab an off-the-shelf shoulder fired IR missile (which they already possess in large quantities thanks to your Uncle Sam)? A couple of guys could cruise around the roads outside the fence of any major airport until a wide body launched over them. They could stop the vehicle, arm, aim and fire the missile in maybe 30 - 40 seconds. They bag a crowd-killer with a full bag of fuel in a populated urban area and could very well get away clean. I was surprised that it wasn't raining wide bodies during the Gulf War, and I fully expect it to start happening pursuant to current operations, either in Iraq or Afghanistan or other places. We'll discuss nukes later .... I'm a lot more worried about them than us .... Jim S. > > > This isn't my bailiwick, but GPS sure seems to have some interesting > side-effects when combined with (1) a system that relied in part on > randomness & imprecision for separation, OR (2) when combined with a > whirld where organized fanaticism's whole fascination with technology is > in turning it into destructive instruments to be used against the > cultures with the high-tech. > > Uugh. > > Gar > ________________________________________________________________________________
From: DHPHKH(at)aol.com
Date: Dec 02, 2002
Subject: Re: handheld GPS Reliability vs Certified GPS
Gang, Interesting debate. It's gotten a bit far from "reliability", but interesting none the less. Midairs and track convergence due to GPS accuracy: I'd suggest it's a potential problem that has nothing to do with the equipment. When you opt for an IFR flight plan, separation is the controller's job. For better or for worse, the pilot elects to hand that trust to him. No choice in hard IFR. VFR (or VFR on an IFR flight plan) is another matter. Perhaps too many pilots spend too much cockpit time playing with their selection of fancy toys. Some spend 40 or 50 seconds of every cockpit minute with their head down, twiddling and tweaking, striving to attain "perfect" nav accuracy and flight management. It's just mental masturbation. They actually gain little, as arrival time wouldn't be much different using the wet compass on the glareshield. In the process, they almost totally abandon a primary responsibility, visual separation. It seems like the official trend is to apply more technology (Let's all get TCAS!). Perhaps the answer is better found in less electrons and more photons (Look out the window!) While I have the soapbox, let's not forget the many "good" pilots who arrive at an uncontrolled field, broadcast on the unicom frequency, and proceed to fly like their radio swept the airspace clean. Not to mention the guys who forget about visual separation in the presence of a tower controller. See: << http://www.ntsb.gov/ntsb/brief.asp?ev_id=20021120X05496&key=1 >> Dan Horton ________________________________________________________________________________
Date: Dec 02, 2002
From: owner-aeroelectric-list-server(at)matronics.com
SMTPSVC(5.0.2195.4905);
From: Garfield Willis <garwillis(at)msn.com>
Subject: Re: AeroElectric-List: handheld GPS Reliability vs Certified GPS Date: Mon, 02 Dec 2002 07:34:06 -0800 wrote: >> sooner or >> later two of them are going to converge within that 3meter locus of >> hocus pocus. > >That's certainly a possibility. It presupposes that none of them are on flight >following. A bit of a leap IMO. Actually, the "sooner or later" only presupposes that two unlucky guys opt for no flight following. Not many of my buddies us FF to hop over the hill to HMB, but if they have their GPS onboard, they'll usually dial in that VOR for the crossing, and "see how close we can nail the VOR". Argh. BTW, all my comments have been related to VFR pilotage. >Again, it's possible. A bit shrill since it presupposes a lot of conditions (like >no >radar advisories) that are kind of far fetched. What is 'shrill' and far fetched in your area sure isn't in mine. >You're right. It sounds far fetched. Has all the intellectual allure of missile >defense. A scheme like that would require an airplane of roughly equal performance >and sophistication to intercept (unaided) a 450 kt airliner in the stratosphere, >under positive radar control (read evasion capability). Even on approach or >departure it would be tall order and require a high performance intercept vehicle. >Now, why in the world would a terrorist choose to use such an expensive, complex, >training intensive, chancy and basically unreliable weapon when he can grab an >off-the-shelf shoulder fired IR missile (which they already possess in large >quantities thanks to your Uncle Sam)? Noooo, no, the example certainly wasn't a 'high speed intercept'; all you have to be doing is maintaining an intercept *course* with the aid of accurate positioning and knowledge of location. No high-speed airframe required. If the target is moving along a predictable straight-line and you have the time to position yourself, I doubt an intercept of that sort would be difficult at all. But whatever, it was, as you're wont to say, 'just a theory' :); I wouldn't have believed we'd see 9/11 and airliners slicing thru skyscrapers, either. Gar ________________________________________________________________________________
Date: Dec 02, 2002
From: Jim Sower <canarder(at)starband.net>
Subject: Re: handheld GPS Reliability vs Certified GPS
> Interesting debate. It's gotten a bit far from "reliability", but > interesting none the less. > > Midairs and track convergence due to GPS accuracy: I'd suggest it's a > potential problem that has nothing to do with the equipment. > > When you opt for an IFR flight plan, separation is the controller's job. > For better or for worse, the pilot elects to hand that trust to him. No > choice in hard IFR. > > VFR (or VFR on an IFR flight plan) is another matter. Perhaps too many > pilots spend too much cockpit time playing with their selection of fancy > toys. Some spend 40 or 50 seconds of every cockpit minute with their head > down, twiddling and tweaking, striving to attain "perfect" nav accuracy and > flight management. It's just mental masturbation. They actually gain > little, as arrival time wouldn't be much different using the wet compass on > the glareshield. In the process, they almost totally abandon a primary > responsibility, visual separation. HEAR HEAR!! THAT'S where the midair threat comes from. That's why I use flight following whenever I can (which is virtually always). > > It seems like the official trend is to apply more technology (Let's all > get TCAS!). Perhaps the answer is better found in less electrons and more > photons (Look out the window!) HEAR HEAR AGAIN !! > > > While I have the soapbox, let's not forget the many "good" pilots who > arrive at an uncontrolled field, broadcast on the unicom frequency, and > proceed to fly like their radio swept the airspace clean. Not to mention the > guys who forget about visual separation in the presence of a tower > controller. See: > > << http://www.ntsb.gov/ntsb/brief.asp?ev_id=20021120X05496&key=1 >> > There's a LOT of guys are IFR all the time (... there's no visual reference to the horizon when you've got your head up your ass ... :o) > Just a theory .... Jim S. ________________________________________________________________________________
Date: Dec 02, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: OVM Installation
> >OK, I have the overvoltage module now.... > >1) As I read the instructions for an external regulator it looks like I >can wire this to the regulator "in" line that is controlled by the >alternator switch and then ground it locally at by the voltage regulator. >Is this correct? Essentially. You can wire the OVM into the system at any convenient place DOWNSTREAM of the circuit breaker that supplies either field excitation power (external regulator) or alternator control power (internally regulated). >2) Why is it necessary to wire the alternator to a resettable circuit >breaker? Is it only to reset for nuisance tripping? or is there another >reason why I would want to have the over voltage turned back on? Yes, to allow resetting for nuisance trips. OBAM aircraft are famous for situations that might trigger the OV module. Eventually, we track them down and fix them. If it were my airplane, the 5A breaker for OVM system would be on the panel as shown in all of the switch panel layouts we've published. Bob . . . |-------------------------------------------------------| | The man who does not read good books has no advantage | | over the man who cannot read them. | | - Mark Twain | |-------------------------------------------------------| ________________________________________________________________________________
Date: Dec 02, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: OVM Installation
> >My understanding is that the circuit breaker is what kills power to the >alternator field on an over voltage condition as determined by the OV >module (crowbar). When the OV module "sees" voltage rise on the >alternator field supply wire above a preset level and for a specific >time interval as determined by the OV module, the controlling transistor >gates the SCR on(both components are in the OV module), providing a dead >short between the alternator field supply line and ground, or the same >thing as would happen if this wire were to short to a rib- the breaker >pops, removing voltage from the alternator and eliminating the source of >the OV condition, and also dumping the inductive spike from the >alternator windings harmlessly to ground- I may not have explained it >quite right, but the concept is pure brilliance and you have the >honorable Mr. Knuckolls to thank! I don't have the book open before me, >but the wiring you suggest sounds correct. I believe the feed for the >OV module can be connected direct to the downstream side of the circuit >breaker. Your understanding is correct. I stole the idea from the design of power supplies for large main-frame computers common to the 80's . . . Bob . . . ________________________________________________________________________________
Date: Dec 02, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: OVM Installation
> > > My understanding is that the circuit breaker is what kills power to > > the alternator field on an over voltage condition >Hmmm. My understanding is different. As wired in my plane, the OV module >shorts the breaker as you say. However, when the circuit breaker pops it >kills the voltage to the field of the contactor which is connecting the >alternator output (B lead) to the battery, thus removing the offending >voltage from the system whether or not the alternator field is receiving >power internally to the alternator itself. Internally and externally regulated alternators ARE slightly different in the way that the OVM tames a runaway alternator. For internally regulated machines, the external B-lead contactor is not necessary. Bob . . . ________________________________________________________________________________
From: Garfield Willis <garwillis(at)msn.com>
Subject: Re: handheld GPS Reliability vs Certified GPS
Date: Dec 02, 2002
wrote: >> sooner or >> later two of them are going to converge within that 3meter locus of >> hocus pocus. > >That's certainly a possibility. It presupposes that none of them are on flight >following. A bit of a leap IMO. Actually, the "sooner or later" only presupposes that *two* unlucky guys opt for no flight following. Not many of my buddies us FF to hop over the hill to HMB, but if they have their GPS onboard, they'll usually dial in that VOR for the crossing, and "see how close we can nail the VOR". Argh. BTW, all my comments have been related to VFR pilotage. >Again, it's possible. A bit shrill since it presupposes a lot of conditions (like >no >radar advisories) that are kind of far fetched. What is 'shrill' and far fetched in your area sure isn't in mine. >You're right. It sounds far fetched. Has all the intellectual allure of missile >defense. A scheme like that would require an airplane of roughly equal performance >and sophistication to intercept (unaided) a 450 kt airliner in the stratosphere, >under positive radar control (read evasion capability). Even on approach or >departure it would be tall order and require a high performance intercept vehicle. >Now, why in the world would a terrorist choose to use such an expensive, complex, >training intensive, chancy and basically unreliable weapon when he can grab an >off-the-shelf shoulder fired IR missile (which they already possess in large >quantities thanks to your Uncle Sam)? Noooo, no, the example certainly wasn't a 'high speed intercept'; all you have to be doing is maintaining an intercept *course* with the aid of accurate positioning and knowledge of location. No high-speed airframe required. If the target is moving along a predictable straight-line and you have the time to position yourself, I doubt an intercept of that sort would be difficult at all. But whatever, it was, as you're wont to say, 'just a theory' :); I wouldn't have believed we'd see 9/11 and airliners slicing thru skyscrapers, either. Gar ________________________________________________________________________________
From: "Steve J Hurlbut" <sjhdcl(at)kingston.net>
Subject: SL40 & Flightcom 403
Date: Dec 02, 2002
I'm trying to wire the SL40 comm and the Flightcom 403 (stereo). The 403 wiring shows 4 wires going to radio: 1. Avionics Ground 2. Transmit audio 3. Receive audio 4. Transmit Keyline The ground is easy enough but I can't match the other 3 to the SL40 wiring diagram. Also the 403 shows all the wiring to the headphones, PTT, and mic jacks. The SL40 also shows these hook-ups (although not near as clearly). Does the SL40 need to be wired to these as well or are there internal circuits to take care of this (i.e. just wire the 4 wires above and you're done)? Does some one have a 'dumbed down' wiring diagram of this? I suck at deciphering these wiring diagrams. Steve RV7A panel ________________________________________________________________________________
From: HCRV6(at)aol.com
Date: Dec 02, 2002
Subject: Re: List management
In a message dated 12/2/02 5:53:13 AM Pacific Standard Time, sladerj(at)bellsouth.net writes: snip<< I do not agree with the fund raising concept simply because this list is a commercial enterprise, every message has links to your aviation related business, and you use the list as a sales tool. >> This is total BS! Hopefully several of those listers more eloquent than I will address this nonsense with a lot more words. I personally have little patience with people who are not willing to cough up a few bucks to support Matt's efforts to maintain and improve upon a communications medium that has been so valuable to so many builders. Harry Crosby Pleasanton, California RV-6, electrical (still) ________________________________________________________________________________
From: "Shannon Knoepflein" <kycshann(at)kyol.net>
Subject: Dual Electronic Ignition Systems Redundancy Power
Date: Dec 02, 2002
What I would consider would be one of George Braly@GAMI's alternators. He is soon to be offering a 35A pad mounted device that weighs 6#'s and is FULLY self-exciting. It is called the Supplenator It comes with a little 2" round gauge mount control unit (PDU) that give you some diagnostic info and allows you to shed loads. It is set up to power 3 busses, the ignition bus (designed primarily for his PRISM system, but would work for any electronic ignition in the 5A range), then an ESS bus, and then a normal bus. The PDU sheds the load of the normal bus first, just holding the ESS and IGN busses on. If this still isn't enough, it will shed the ESS buss too and just power the IGN buss. This shouldn't be a problem, because no ones ESS buss should get anywhere close to the 35A limit. Therefore, you could literally throw your battery overboard and still fly home with the Supplenator. I've just about finalized the last details of my electrical system, and when I do, I will let everyone know. My plan at this point is 3 alternators, one Kelly 70A/14VDC unit up front belt driven with the supercharger to power the PRI buss. If you recall, Kelly is also making a 70A/14VDC pad mount, which I was considering for use as my AUX. However, I'm concerned about this unit a bit, especially when it will be powering my AUX/ESS buss, so I've decided to go with a 35A/14VDC 6# Supplenator on the pad to power my AUX/ESS buss. Since the 35 amps won't be enough to power my A/C system, I plan to add another Supplenator, without the PDU (self exciting features and load sheding), running at 28VDC to power just the A/C system. Switching the Supplenator to 28VDC is as simple as moving a jumper. The regulator is also built into the unit, which is another cost savings, as well as a noise consideration (the field trace is about 0.75" long instead of 6'). Anyway, my point was to check out the Supplenator from GAMI. I think you'll find its features useful for a electrically dependent engine. http://www.gami.com --- Shannon Knoepflein <---> kycshann(at)kyol.net -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Fred Stucklen Subject: AeroElectric-List: Dual Electronic Ignition Systems Redundancy Power John, The issue is that when a complete electrical failure does occur that takes down the buss voltage (it does represent a single point failure), your ignition would also stop working until you can isolate the failure (assuming there is enough energy left in the battery). With a dual battery design, with automatic isolation of the secondary battery, when a buss under voltage condition occurs, the ignition systems never looses power. I'm designing in such a system in the new RV-6A I'm now building. Once the engine is running, oil pressure switches (2) and diodes connect the batteries (both of them) directly to the ignition module power inputs. Shutting off either or both battery masters will not shut down the engine (engine shutdown, once running, is ONLY achieved via the ingition switch OR mixture.) Bob's buss under voltage detection circuit immediately isolated the AUX battery from the buss guaranteeing essential bus and ignition power. Another issue that is overted is electronic ignition module misfiring during the engine start sequence. Some of the permanent magnet starters draw a LOT of current when they first start turning, drawing the battery buss voltage down to 9 Volts or less for some very short period of time. My electronic ignition (Jeff Rose system, but I'm sure the others will do it also) would cut out, and sometimes misfire, under this condition. The AUX battery prevents this from happening as it's always isolated from the buss during the engine start sequence, again guarenteeing the proper power to the electronic ignition modules. I've flown my other RV-6A (N925RV) for 2000+ hours with a single electonic ignition and an impulse mag. The mag has been the least dependable over the last 10 years (Slick). I've had an electrical issue in flight where I did have to shut down the master, leaving the electronic ignition dead, and the engine running on the mag (that's why we design in redundency and have no conditions where a single point failure will cause a flight mishap). I was able to isolate the problem, and re-power the electronic ignition. The engine never sputtered.... This next plane (also full IFR) will be even safer.... Fred Stucklen N925RV (sold after 2008 Hrs of safe flying!) working on the new RV-6A From: "John" <n1cxo320(at)salidaco.com> Subject: RV-List: Dual Electronic Ignition Systems Redundancy Power --> RV-List message posted by: "John" This is just for the archives There has been an on-and-off discussion for a while about the need/wisdom of dual battery systems where two electronic ignition systems are used in RV's . Lightspeed's Klaus expressed the opinion that since the units only draw about one-ampere that the aircraft's battery alone would last far longer in flight than any fuel an RV can carry, so a dual battery system may not be necessary. I debated with myself for a long time (been flying with dual Lightspeed units for a few years now) and I finally concluded that a massive short in the electrical system that 'popped' the main breaker or otherwise really burned out the main 12-volt buss system would might create a situation where the battery could no longer be able to supply ANY current to the ignitions systems. With that in mind I just installed one DPST switch that allows me to drop out the master relay and divorce both ignitions systems completely from the electrical system, and directly connect the battery (now isolated) to one of the systems (could have done both I guess) and also keep 12-volts going to my GPS-NavAid system. I think a total, absolute, instant failure of the plane's battery is such a remote possibility that it rates up there with the likelyhood of a crank shaft or cam shaft failure. This simple addition to the safety of the plane is worth the 2-ounces or so the switch and a few feet of wire added. Its far lighter than a extra battery. FWIW John at Salida, CO = ________________________________________________________________________________
From: "Dennis O'Connor" <doconnor(at)chartermi.net>
Subject: Re: My other life . . .
Date: Dec 02, 2002
I know that you are simply supplying the customer with what he wants... But, there are way too many failure points in a last chance device that complicated... Denny ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> Subject: AeroElectric-List: My other life . . . > > I haven't been ignoring you folks, just tied up in the > final efforts to check out and install a recovery parachute > controller on our experimental flight test Premier. > > The chute is launched with explosive devices triggered > in sequence by applying a 5A constant current source to > each initiator bridge-wire in turn. There are redundant > channels of command and control that blow off the tail cone > fairing, cut the static pressure trailing cone from > the top of the vertical fin, drive a locking pin into > the lanyard post to attache the 'chute to the airplane > and finally, trigger separate bridge-wires in each of > two initiators that ignite the charge to launch the chute. > > The chute is cut away from the airplane by separate > initiators that drive a cutter through the lanyard. The > system contains a total of 16 bridge-wires, each of which > has it's own firing relay. > > I've published a few pictures of this system at > http://www.aeroelectric.com/temp2 > > I've finished the bench testing and will box it all > up for a trip out to the experimental flight hangar to > install it in the airplane and test it some more. > > Should be finished with the installation today so > I can get back to "fun" things here at home. Will try > to catch up on AeroElectric-List things this weekend. > > > Bob . . . > > |-------------------------------------------------------| > | The man who does not read good books has no advantage | > | over the man who cannot read them. | > | - Mark Twain | > |-------------------------------------------------------| > > ________________________________________________________________________________
Date: Dec 02, 2002
Subject: Re: OVM Installation
From: "Robert Dickson" <robert@thenews-journal.com>
Bob and others: >> > My understanding is that the circuit breaker is what kills power to >> > the alternator field on an over voltage condition >>Hmmm. My understanding is different. As wired in my plane, the OV module >>shorts the breaker as you say. However, when the circuit breaker pops it >>kills the voltage to the field of the contactor which is connecting the >>alternator output (B lead) to the battery, thus removing the offending >>voltage from the system whether or not the alternator field is receiving >>power internally to the alternator itself. > > Internally and externally regulated alternators ARE slightly > different in the way that the OVM tames a runaway alternator. > For internally regulated machines, the external B-lead > contactor is not necessary. I don't understand the statement that "For internally regulated machines, the external B-lead contactor is not necessary." I'm looking at the diagram that comes with the OVM and it clearly shows an "alternator disconnect contactor" in the "typical wiring for internal regulator" section. I've just installed said regulator (S701-1). Is it really not necessary, or what is it I'm not understanding here? TIA for explaining Robert Dickson RV-6A electrical ________________________________________________________________________________
Date: Dec 02, 2002
Subject: Re: OVM Installation
From: "Robert Dickson" <robert@thenews-journal.com>
>>1) As I read the instructions for an external regulator it looks like I >>can wire this to the regulator "in" line that is controlled by the >>alternator switch and then ground it locally at by the voltage regulator. >>Is this correct? > > Essentially. You can wire the OVM into the system at any convenient > place DOWNSTREAM of the circuit breaker that supplies either field > excitation power (external regulator) or alternator control power > (internally regulated). > >>2) Why is it necessary to wire the alternator to a resettable circuit >>breaker? Is it only to reset for nuisance tripping? or is there another >>reason why I would want to have the over voltage turned back on? > > Yes, to allow resetting for nuisance trips. OBAM aircraft > are famous for situations that might trigger the OV module. > Eventually, we track them down and fix them. If it were > my airplane, the 5A breaker for OVM system would be on > the panel as shown in all of the switch panel layouts > we've published. Well, this is something else I'm not understanding completely. I'm using an internally regulated alternator in a Z-11 system with over voltage protection. The 5A fuse shown should be a switch/breaker mounted on the panel? Does it still come off the fuseblock main bus? Is it fused at the bus? I'm sure these are basic questions, but I'll appreciate any help I can get. Robert Dickson RV-6A electrical ________________________________________________________________________________
Date: Dec 02, 2002
From: Michael Hartmann <hartmann(at)sound.net>
Subject: Re: handheld GPS Reliability vs Certified
GPS > When you opt for an IFR flight plan, separation is the controller's job. >For better or for worse, the pilot elects to hand that trust to him. No >choice in hard IFR. Dan, You've made some very good points. Here's some more perspective from one controller's point of view. My responsibility for separation, as an enroute controller, is strictly IFR/IFR. Regardless of weather conditions, I do NOT have any responsibility to provide separation between ANY VFR aircraft that may be on my frequency for flight following from any other aircraft, and I do NOT have any responsibility to separate an IFR aircraft from any other non-IFR aircraft. When IFR you get traffic advisories, workload permitting (a VERY low priority), on identified VFR traffic and that fraction of non-identified traffic that may show up on radar. When VFR getting flight following you get traffic advisories, workload permitting (on an even lower priority basis), on identified IFR and VFR and the small fraction of non-identified traffic that shows up on radar. IFR or VFR, the closest thing you get to separation from VFR traffic, identified or otherwise is a safety alert and a recommended resolution if, in the controller's judgement the two aircraft involved are so close to each other as to be unsafe. In class B airspace it is a little different. Separation is provided between all aircraft legitimately in the airspace, whether IFR or VFR. There are still a handful of pilots who just can't seem to figure out how to stay out of what used to be the TCA, and the controllers can't see them all. Class A is similar in that there shouldn't be any non-IFR, and therefore non-separated aircraft in the airspace. And yet, I've had unidentified non-IFR traffic reported to me in the flight levels. I've even had pilots try to cancel IFR while still in class A airspace. Hypoxia, I guess. I've called a lot of "VFR" traffic to IFR aircraft operating in solid IMC and I've had a lot of traffic reported that just doesn't show up on radar. No transponder - no target. Transponder off - no target. Low altitude - no target. Aircraft manuvering at constant distance from my antenna within the MTI (Moving Target Indicator) gate - no target. Significant precip between the antenna and the aircraft - no target. Temperature inversion - lots of targets, most of them false - way too many to call as traffic. Your best, almost only hope of being tracked on our radar is a functional transponder. Not all pilots/owners take this seriously. How about the guy in that other aircraft closing on you from out of the sun at 10 O'clock? You have windows/canopies. Look outside. Take pride in spotting traffic before it is called, and note how many other aircraft you see when you really look for them. They ARE out there. While controllers have responsibility for separation in some situations, pilots always have the ultimate responsibility for the safety of a flight, which includes the responsibility to avoid a collision. Finally I get to the issue I have with GPSs, handheld or otherwise, which is where this discussion began. A pilot fiddling around with a GPS in flight, or doing anything else that requires more than an infrequent quick second or two of heads down time, is the aeronautical equivalent of the minivan driver with a cell phone glued to the side of his head. Something you shouldn't want to be and certainly hope to avoid getting too close to. - Mike ________________________________________________________________________________
From: "Rob W M Shipley" <Rob(at)RobsGlass.com>
Subject: Over voltage and battery management module
Date: Dec 02, 2002
Hi Bob, I think you were planning on producing this. Is this available yet and if so where can I get one? Keep up the excellent work. Rob Rob W M Shipley. ________________________________________________________________________________
Date: Dec 03, 2002
From: Randy Pflanzer <F1Rocket(at)comcast.net>
Subject: Wiring Question
Bob, On the F1 Rocket, the battery, ELT, and battery solenoid are installed in the baggage area under a panel. My TruTrak autopilot servo for the elevator is also installed here. I would also like to install my strobe power unit and the relays/speed controller for my MAC servos in the same area for access reasons. Do you see any problem with having this mix of electrical components within close proximity of one another? Should I separate the wiring runs in any way? I have the following wire bundles into and out of this location: 1) Battery cables (positive and negative) 2) Strobe power and two strobe output bundles 3) Autopilot servo bundle 4) Trim motor bundle into and out of the controller and relay As always, your advice is greatly appreciated. Randy Pflanzer F1 Rocket #95 http://mywebpages.comcast.net/f1rocket/ ________________________________________________________________________________
Date: Dec 03, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Wiring Question
> >Bob, > >On the F1 Rocket, the battery, ELT, and battery solenoid are installed >in the baggage area under a panel. My TruTrak autopilot servo for the >elevator is also installed here. I would also like to install my >strobe power unit and the relays/speed controller for my MAC servos in >the same area for access reasons. Do you see any problem with having >this mix of electrical components within close proximity of one >another? Should I separate the wiring runs in any way? I have the >following wire bundles into and out of this location: >1) Battery cables (positive and negative) >2) Strobe power and two strobe output bundles >3) Autopilot servo bundle >4) Trim motor bundle into and out of the controller and relay > >As always, your advice is greatly appreciated. No special problems to be anticipated here. All these things should live happily together. Bob . . . |-------------------------------------------------------| | The man who does not read good books has no advantage | | over the man who cannot read them. | | - Mark Twain | |-------------------------------------------------------| ________________________________________________________________________________
Date: Dec 03, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: OVM Installation
><robert@thenews-journal.com> > >Bob and others: > > > >> > My understanding is that the circuit breaker is what kills power to > >> > the alternator field on an over voltage condition > >>Hmmm. My understanding is different. As wired in my plane, the OV module > >>shorts the breaker as you say. However, when the circuit breaker pops it > >>kills the voltage to the field of the contactor which is connecting the > >>alternator output (B lead) to the battery, thus removing the offending > >>voltage from the system whether or not the alternator field is receiving > >>power internally to the alternator itself. > > > > Internally and externally regulated alternators ARE slightly > > different in the way that the OVM tames a runaway alternator. > > For internally regulated machines, the external B-lead > > contactor is not necessary. > >I don't understand the statement that "For internally regulated machines, >the external B-lead contactor is not necessary." I'm looking at the diagram >that comes with the OVM and it clearly shows an "alternator disconnect >contactor" in the "typical wiring for internal regulator" section. I've just >installed said regulator (S701-1). Is it really not necessary, or what is it >I'm not understanding here? There are two wiring diagrams for the OVM . . . page 2 of the instructions shows a typical installation for externally regulated alternators, page 3 is for internally regulated alternators. Bob .. . ________________________________________________________________________________
Date: Dec 03, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: My other life . . .
> > >I know that you are simply supplying the customer with what he wants... But, >there are way too many failure points in a last chance device that >complicated... That's why the total of 16 initiators are split into two sets of 8, each system is capable of launching the chute. Each system has its own ship's power source backed up by its own battery internally. Each system has its own set of wire bundles. Both systems get full up continuity testing of each initiator circuit, output from the constant current generators is checked and each battery is load tested with a preflight test fixture that takes a line technician about 30 seconds to conduct before the door is closed on the airplane. So it's two, independent systems running side by side that get preflight checked. The system Dean and I put together has about 10% of the parts count of the system we replaced. I don't recall the exact numbers (the study was done a couple of years ago on an earlier installation of this same system) but the reliability guys blessed it as adequate to the task. Bob . . . ________________________________________________________________________________
Date: Dec 03, 2002
From: Peter Laurence <dr.laurence(at)mbdi.org>
Subject: Fire detection circuit
Bob, I'm attempting to design a fire detection sensor/circuit. My design consists of a closed loop LED with a 500 or so ohm current limiting resistor. I would short the resistor between the led and the resistor through the thermal fuse to ground. I believe this would reduce the amps suffiently to the led to keep it turned off. When the fuse melts the led would turn on. Would this shorting scheme work ? Peter Laurence ________________________________________________________________________________
From: "Dennis O'Connor" <doconnor(at)chartermi.net>
Subject: Re: My other life . . .
Date: Dec 03, 2002
OK Bob, I feel better about it now... And I know you have enough scars on your hide to make sure that there is no single failure that can shut down both redundant systems.. Denny ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> Subject: Re: AeroElectric-List: My other life . . . > > > > > > >I know that you are simply supplying the customer with what he wants... But, > >there are way too many failure points in a last chance device that > >complicated... > > That's why the total of 16 initiators are split into two > sets of 8, each system is capable of launching the chute. > Each system has its own ship's power source backed up by > its own battery internally. Each system has its own set > of wire bundles. Both systems get full up continuity > testing of each initiator circuit, output from the constant > current generators is checked and each battery is load > tested with a preflight test fixture that takes a line technician > about 30 seconds to conduct before the door is closed on > the airplane. > > So it's two, independent systems running side by side > that get preflight checked. The system Dean and I put > together has about 10% of the parts count of the system > we replaced. I don't recall the exact numbers (the study > was done a couple of years ago on an earlier installation > of this same system) but the reliability guys blessed > it as adequate to the task. > > Bob . . . > > ________________________________________________________________________________
Date: Dec 03, 2002
From: barry pote <barrypote(at)comcast.net>
Subject: Re: Wiring Question
Bob, to expand this question a step further, if say for weight and balance purposes, could all the things listed below be moved to the firewall, without causing problems with radios and instruments? Barry Pote RV9a > > > >Bob, > > > >On the F1 Rocket, the battery, ELT, and battery solenoid are installed > >in the baggage area under a panel. My TruTrak autopilot servo for the > >elevator is also installed here. I would also like to install my > >strobe power unit and the relays/speed controller for my MAC servos in > >the same area for access reasons. Do you see any problem with having > >this mix of electrical components within close proximity of one > >another? Should I separate the wiring runs in any way? I have the > >following wire bundles into and out of this location: > > >1) Battery cables (positive and negative) > >2) Strobe power and two strobe output bundles > >3) Autopilot servo bundle > >4) Trim motor bundle into and out of the controller and relay > > > > No special problems to be anticipated here. All these > things should live happily together. > > Bob . . . > > ________________________________________________________________________________
Date: Dec 03, 2002
From: Wallace Enga <wenga(at)svtv.com>
Subject: Re: OVM Installation
> I don't understand the statement that "For internally regulated machines, the external B-lead contactor is not necessary." > I'm looking at the diagram that comes with the OVM and it clearly shows an "alternator disconnect contactor" > in the "typical wiring for internal regulator" section. I've just installed said regulator (S701-1). > Is it really not necessary, or what is it I'm not understanding here? > TIA for explaining > Robert Dickson > RV-6A electrical I think the way Bob has explained it here before, that it is just the opposite --- "For internally regulated machines, the external B-lead contactor is necessary." The way I understand it is that modern alternators with a control lead going to the internal regulator, have possible failure modes resulting in a runaway over voltage condition even with the control lead (field) disconnected. A sort of self induced excitation condition (Sounds kind of obscene). The over voltage condition results in the OVM shorting the control lead (field) to ground which trips it's 5 amp supply breaker. This also removes power to the alternator disconnect contactor, isolating the alternator output from the electrical system. As a side note, all the Boeing series I have flown B707, B727, B757 and B747 had a procedure that after a generator fault and the Generator Breaker and Field had been opened --- then the Constant Speed Drive (CSD) was also disconnected from the engine to prevent the generator from even turning. Might be hard to duplicate that feature here though. Maybe an auto alternator belt cutter :) Wally Enga RV7 wings ________________________________________________________________________________
From: "Sanders, Andrew P" <andrew.p.sanders(at)boeing.com>
Subject: Alternator question
Date: Dec 03, 2002
The Ford alternator in our Cardinal has three terminals surrounded by a plastic insulator and two studs attached directly to the case. One of the insulated terminals is the field, the second is the output (bat). The airframe ground and the shields from the other wires are connected to one of the studs on the case. The question is what is the third insulated terminal for? Thanks, Andrew ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: Fuel Gauges
Date: Dec 03, 2002
I am contemplating the design of a non-microprocessor fuel-quantity linearizer and need to know what volt/current the gauges (of various manufacturers) require for a reading of Full, 3/4, 1/2, 1/1, and empty. Does anyone use a 4-20 mA system? In my proposed system, you'd fill the fuel tank to a certain capacity and set the meter to read right, etc. Thanks, Eric M. Jones ________________________________________________________________________________
From: "David Swartzendruber" <dswartzendruber(at)earthlink.net>
Subject: Re: Fuel Gauges
Date: Dec 03, 2002
Eric, If you would like to do a microprocessor version, please feel free. Even though I volunteered to do it, I can find plenty of other things to keep myself busy. David Swartzendruber Wichita > > I am contemplating the design of a non-microprocessor fuel-quantity linearizer and need to know what volt/current the gauges (of various manufacturers) require for a reading of Full, 3/4, 1/2, 1/1, and empty. Does anyone use a 4-20 mA system? > > In my proposed system, you'd fill the fuel tank to a certain capacity and set the meter to read right, etc. > > Thanks, > Eric M. Jones > ________________________________________________________________________________
Date: Dec 03, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: OVM Installation
><robert@thenews-journal.com> > > > >>1) As I read the instructions for an external regulator it looks like I > >>can wire this to the regulator "in" line that is controlled by the > >>alternator switch and then ground it locally at by the voltage regulator. > >>Is this correct? > > > > Essentially. You can wire the OVM into the system at any convenient > > place DOWNSTREAM of the circuit breaker that supplies either field > > excitation power (external regulator) or alternator control power > > (internally regulated). > > > >>2) Why is it necessary to wire the alternator to a resettable circuit > >>breaker? Is it only to reset for nuisance tripping? or is there another > >>reason why I would want to have the over voltage turned back on? > > > > Yes, to allow resetting for nuisance trips. OBAM aircraft > > are famous for situations that might trigger the OV module. > > Eventually, we track them down and fix them. If it were > > my airplane, the 5A breaker for OVM system would be on > > the panel as shown in all of the switch panel layouts > > we've published. > > >Well, this is something else I'm not understanding completely. I'm using an >internally regulated alternator in a Z-11 system with over voltage >protection. The 5A fuse shown should be a switch/breaker mounted on the >panel? Does it still come off the fuseblock main bus? Is it fused at the >bus? >I'm sure these are basic questions, but I'll appreciate any help I can get. Figure Z-24 describes the difference wiring for internally regulated alternators. I recommend a 22AWG fusible link at the bus to bring power up to the DC PWR MASTER switch and then on to a 5A breaker. The ov module is shown connected to the downstream side of the breaker. The fusible link is just to protect the "extended bus" up to the 5A breaker . . . and do it in a way that will not nuisance trip when the ov module trips the breaker. It's difficult to do this with a straight fuse because fuses are so much faster than breakers. Our early suggestions used one of the fuse slots on the block to provide an alternator field feed. Had several builders take the fuse up to 20A to find one that would stay closed long enough to open a 5A breaker in series with it. This was the situation that prompted us to look at the fusible link alternative. Bob . . . ________________________________________________________________________________
Date: Dec 04, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Wiring Question
> >Bob, to expand this question a step further, if say for weight and >balance purposes, could all the things listed below be moved to the >firewall, without causing problems with radios and instruments? Sure. Bob . . . ________________________________________________________________________________
Date: Dec 04, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: My other life . . .
> >Is the chute for spin testing or something??? Or brake failure? These are for use in flight. The first systems I put in Premier and Horizon had two different chutes. One was about 4-5 feet in diameter and intended for use to recover from mach-tuck events. The larger one was about 8' in diameter and used for deep stall and spin recovery. The system I'm finishing up in Premier tomorrow is a single, large canopy for slow speed work only. I'll try to track down the video of the in-flight deployments on Horizon and see if I can get a copy of it. Bob . . . ________________________________________________________________________________
From: "Jim Jewell" <jjewell(at)telus.net>
Subject: Re: Wiring Question
Date: Dec 03, 2002
Hi Bob, I have found a web site that offers the Odyssy PC-680 battery for $74.69. They sell many of the other Odyssey line part numbers as well at simular pricing. Their site is; http://www.sunnbattery.com/category.html?UCIDs=1209500 The van's catalog lists the PC-680 @ $160.00 I am considering the PC-680, or the PC-625 over the PC-545 because of the summer winter weather and temperature range in this area just North of the Canadian USA. border and near the West coast. Nearly semi arid dessert with long hot summers and short but moderately cold winters. I am thinking that the extra weight of one of these two units is a small penalty ( about two to three pounds) to pay for what seems to be a bit of extra punch and or or endurance. That is of course if I am interpreting the spec sheet for the PC-545, PC-625 and PC-680 correctly. Is there reason to choose one over the others for My O-360-A1A C/S with a Toyota starter conversion. After a number of hours on the net I have not found any lower pricing anywhere else and thought I would pass it along and also ask the above question at one and the same time. And a question for others on the list; Does anyone else have info (pro or con) about this particular company? Thanks, Jim in Kelowna - The only thing that arrives on the scene faster that a good idea is an opinion as to how wrong it is. :)! ________________________________________________________________________________
From: KahnSG(at)aol.com
Date: Dec 04, 2002
Subject: RE:alt stator connector
The third insulated terminal on a Ford alt. is the stator connector. Ford only used a wire there when a factory ammeter was used. Steve Springfield Auto Parts Co., Inc. ________________________________________________________________________________
From: "gilles.thesee" <Gilles.Thesee@ac-grenoble.fr>
Subject: Re: Fuel Gauges
Date: Dec 04, 2002
----- Message d'origine ----- De : "Eric M. Jones" : Envoy : mercredi 4 dcembre 2002 00:45 Objet : AeroElectric-List: Fuel Gauges > > I am contemplating the design of a non-microprocessor fuel-quantity linearizer and need to know what volt/current the gauges (of various manufacturers) require for a reading of Full, 3/4, 1/2, 1/1, and empty. Does anyone use a 4-20 mA system? > > In my proposed system, you'd fill the fuel tank to a certain capacity and set the meter to read right, etc. > > Thanks, > Eric M. Jones > Eric, What about 240/33 ohm empty to full fuel level senders, with UMA 12 V indicators ? Thanks, Gilles ________________________________________________________________________________
Date: Dec 04, 2002
From: Jim Sower <canarder(at)starband.net>
Subject: Re: RE:alt stator connector
KahnSG(at)aol.com wrote: > > The third insulated terminal on a Ford alt. is the stator connector. Ford > only used a wire there when a factory ammeter was used. Wait a minute. Have I missed something here? Which Ford regulator are we talking about? I am using the unit out of '85 - '90 models which I believe is the solid state version of the unit that goes all the way back to the early 70s. Where are we counting from? I understood that the two middle terminals on the Ford regulator were to be shunted together and connected to the field. It seemed to work really well. I've forgotten exactly how the terminals on mine were labeled. I'll check. Jim S. > ________________________________________________________________________________
From: "Bob Kuc" <bkuc1(at)tampabay.rr.com>
Subject: Alternators and batteries
Date: Dec 04, 2002
As I broaden my knowledge, other questions pop up. So here are a few that I know someone might answer for me. My understanding is that anything above 13 volts will charge a battery. If an alternator spits out 'x' amount of amps at 13.8+ volts, what happens when the battery gets fully charged, by the alternator? As an example, if I have a 20 amp alternator, and am only using 7 amps in all circuits, I would think that eventually the battery gets fully charged. Where does the other 13 amps go after the battery gets charged? Because it is only for a few hours, the battery gets overcharged, and thats ok? On the other had, is I have a 20 amp alternator spitting out 13.8 volts, and my system uses 25 amps, the other amps are being sucked out of the battery so the overall system will not see 13.8 volts, and thus the battery slowly drains? This all leads to what size alternator I should get. Once I determine all my requirements and add up the amp usage, how much over should I allow. Again, I assume that anything above usage gets stored in the battery. Bob ________________________________________________________________________________
From: "Bob Kuc" <bkuc1(at)tampabay.rr.com>
Subject: Re: Alternators and batteries
Date: Dec 04, 2002
Never mind. After send this e-mail, I figured that Bob's book would explain it. Sure enough, I walked right up to Bob's book and found the answer. I was miising the "regulator" and what it's purpose was. Bob ________________________________________________________________________________
From: mprather(at)spro.net
Subject: Re: Alternators and batteries
Date: Dec 04, 2002
There is a range of voltage for which the battery will take a charge. Higher means faster, lower means slower. The regulator should be set to a voltage where the battery takes on a reasonable charge, but isn't getting boiled. Once the battery is fully charged, if the charging system continued to produce the same amount of current, the voltage would rise. Instead of this happening, the regulator senses this increase in voltage, and reduces the output current of the alternator by lowering the field current. This stabilizes the bus voltage and keeps everything happy. Your conclusion about what happens when the demands on the system are greater than what the alternator can supply are correct. The battery takes up the slack until the demand is reduced, or the battery is dead. The way to size the alternator is to make a list of all of the components in the airplane that use power, find the current/ wattage used by each device and total it up. This is your max current requirement. When choosing an alternator, you can sort of ignore the momentary consumers of power, like the starter, and maybe gear and flap motors. Because they are used infrequently, they use a small amount of the total energy required for an average flight. However, the momentary consumers should be taken into account when selecting the battery system. You need a battery big enough (enough cranking amps) to spin the starter adequately for several start attempts, and maybe to get the flaps down during preflight. You also don't want the bus voltage to dip too low when you lower the flaps when (if) you have the landing/ nav/strobe lights on. The other thing to take into account on battery size is what your minimum energy requirements are in order to complete a flight (with full fuel) should you have a charging system failure early in a flight. This will determine how man Ah (Amp-hours) the battery needs. If you haul 5 hours of fuel, and your continues current requirement is 10A, you would need a 50Ah (plus a little) battery to complete the flight. I'm not sure operationally whether I would continue a long night cross country after a charging system failure if I had any convenient options available for a place to land. However, this is a good way to select the components, and knowing that the power was there would be comforting for normal flights and certainly a safety factor when the chips are down. Do you have Bob Nuckolls' book? Regards, Matt Prather N34RD ----- Original Message ----- From: "Bob Kuc" <bkuc1(at)tampabay.rr.com> Date: Wednesday, December 4, 2002 11:13 am Subject: AeroElectric-List: Alternators and batteries > > As I broaden my knowledge, other questions pop up. So here are a > few that I > know someone might answer for me. > > My understanding is that anything above 13 volts will charge a > battery. If > an alternator spits out 'x' amount of amps at 13.8+ volts, what > happenswhen the battery gets fully charged, by the alternator? As > an example, if I > have a 20 amp alternator, and am only using 7 amps in all circuits, > I would > think that eventually the battery gets fully charged. Where does > the other > 13 amps go after the battery gets charged? Because it is only for > a few > hours, the battery gets overcharged, and thats ok? > > > On the other had, is I have a 20 amp alternator spitting out 13.8 > volts, and > my system uses 25 amps, the other amps are being sucked out of the > batteryso the overall system will not see 13.8 volts, and thus the > battery slowly > drains? > > This all leads to what size alternator I should get. Once I > determine all > my requirements and add up the amp usage, how much over should I > allow.Again, I assume that anything above usage gets stored in the > battery. > > Bob > > > _- > > _-> _- > - The AeroElectric-List Email Forum - > _- > ======================================================================_-!! NEWish !! > _- > ======================================================================_-List Related Information > _- > ====================================================================== > > > > > ________________________________________________________________________________
Date: Dec 04, 2002
From: Charles Brame <charleyb(at)earthlink.net>
Subject: Wiring bundle
In order to save on firewall piercings, I would like to bundle several wires from the engine compartment to pass through the firewall. Is there any problem (considering noise, interference, etc.) bundling the following wires together? Mag (shielded cable) Electric Ign. power wire Oil Pressure switch line GPS Antenna Cable Main Alternator feed Standby alternator feed I am also considering bundling the Main and Standby Alternator leads together and/or bundling them with the above listed wires. Any comments, pro or con? Charlie Brame RV-6A N11CB (Res.) San Antonio ________________________________________________________________________________
Date: Dec 04, 2002
From: RSwanson <rswan19(at)comcast.net>
Subject: Electrical failure
I thought some of you might be interested in reading this; total electrical failure of a U-2: http://www.aero-news.net/news/military.cfm?ContentBlockID=6793 R ________________________________________________________________________________
Date: Dec 04, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: U2 Electrical failure
> >I thought some of you might be interested in reading this; >total electrical failure of a U-2: >http://www.aero-news.net/news/military.cfm?ContentBlockID=6793 >R Interesting reading but typical of most stories of this genre . . . it doesn't give us any details of what happened, why it happened and what they propose to do to keep it from happening again. Given the missions and payloads this bird has flown for the last 40+ years, I'm very surprised that a system with this opportunity for maturity can still come so close to wiping out aircraft and crew. Of course, we only have the reporters interpretation of the story to go on . . . but I am mystified by the description of systems dropping off line one-by-one like leaves off a tree. I can imagine only one failure mode that would produce that behavior. I think perhaps the engine driven power source(s) went down unannounced. The ship was flying battery only and as the voltage sagged below minimum levels for each system's operability. the affected system would drop off line. This means that by the time the first system malfunctioned, the battery was already mostly used up so it's perhaps not surprising that when the battery switch was turned on for the approach to landing, there was nothing left. Hmmm . . . the U2 was designed about 1955, do you suppose it was done by guys who graduated from the same school as those who designed the CePiMoBecraft class of airplane? The technology was available to put active notification of low voltage in the first airplanes to get generators. I designed a low-voltage warning module for somebody while working at ElectroMech about 1978. I don't remember who asked for it, I think it was Beech. I don't recall that it went into volume production production so we missed another opportunity to get the "magic light" into certified ships. Maybe I should send those U2 mechanics a copy of chapter 17. As folks read these kinds of stories, it's difficult avoid identifying with the crew's harrowing experience and allowing resulting emotions to drive design decisions on our little airplanes in ill-conceived ways. Found a few interesting links on this airplane. http://www.bubbasoft.com/military/U2.htm http://www.bergen.org/AAST/Projects/ColdWar/Arms/u2.html http://www.aviation-central.com/1946-1970/afka0.htm Bob . . . ________________________________________________________________________________
From: George Braly <gwbraly(at)gami.com>
Subject: Re: U2 Electrical failure
Date: Dec 05, 2002
Bob, One time about 1979 I was flying a Seneca IFR - - winter over the Rockies going into Idaho from Tulsa. Full stack of then SOTA King digital equipment. Cabin heater quit. About 20 minutes later, the King radio displays started to shut down - - - one at a time. Until all of the nice bright little orange digits had just ... poof! Disappeared. I dispatched a guy in the back to crawl over into the baggage area and find the re-set button for the cabin heater. Got the heat back. About 20 minutes later, all of the SOTA King digital stack came back to life.... in the reverse order. A while later, the cabin heater quit again. Guess what ? Regards, George -----Original Message----- From: Robert L. Nuckolls, III [mailto:bob.nuckolls(at)cox.net] Subject: AeroElectric-List: Re: U2 Electrical failure > >I thought some of you might be interested in reading this; >total electrical failure of a U-2: >http://www.aero-news.net/news/military.cfm?ContentBlockID=6793 >R Interesting reading but typical of most stories of this genre . . . it doesn't give us any details of what happened, why it happened and what they propose to do to keep it from happening again. Given the missions and payloads this bird has flown for the last 40+ years, I'm very surprised that a system with this opportunity for maturity can still come so close to wiping out aircraft and crew. Of course, we only have the reporters interpretation of the story to go on . . . but I am mystified by the description of systems dropping off line one-by-one like leaves off a tree. I can imagine only one failure mode that would produce that behavior. I think perhaps the engine driven power source(s) went down unannounced. The ship was flying battery only and as the voltage sagged below minimum levels for each system's operability. the affected system would drop off line. This means that by the time the first system malfunctioned, the battery was already mostly used up so it's perhaps not surprising that when the battery switch was turned on for the approach to landing, there was nothing left. Hmmm . . . the U2 was designed about 1955, do you suppose it was done by guys who graduated from the same school as those who designed the CePiMoBecraft class of airplane? The technology was available to put active notification of low voltage in the first airplanes to get generators. I designed a low-voltage warning module for somebody while working at ElectroMech about 1978. I don't remember who asked for it, I think it was Beech. I don't recall that it went into volume production production so we missed another opportunity to get the "magic light" into certified ships. Maybe I should send those U2 mechanics a copy of chapter 17. As folks read these kinds of stories, it's difficult avoid identifying with the crew's harrowing experience and allowing resulting emotions to drive design decisions on our little airplanes in ill-conceived ways. Found a few interesting links on this airplane. http://www.bubbasoft.com/military/U2.htm http://www.bergen.org/AAST/Projects/ColdWar/Arms/u2.html http://www.aviation-central.com/1946-1970/afka0.htm Bob . . . ________________________________________________________________________________
Date: Dec 05, 2002
From: Jim Sower <canarder(at)starband.net>
Subject: Re: U2 Electrical failure
"Robert L. Nuckolls, III" wrote: > > > > >I thought some of you might be interested in reading this; > >total electrical failure of a U-2: > >http://www.aero-news.net/news/military.cfm?ContentBlockID=6793 > >R > > Interesting reading but typical of most stories > of this genre . . . it doesn't give us any details > of what happened, why it happened and what they > propose to do to keep it from happening again. > Given the missions and payloads this bird has flown > for the last 40+ years, I'm very surprised that > a system with this opportunity for maturity > can still come so close to wiping out aircraft > and crew. About this time last year a B-1 launching out of Diego Garcia for a mission in Afghanistan had a similar thing. Not only electrical stuff and instruments failing, but engines dropping off line. Crew ejected below 10k ft from airplane that was inverted, flamed out and totally ballistic. No controls. Our tax dollars at work .... Jim S. ________________________________________________________________________________
Date: Dec 05, 2002
From: RSwanson <rswan19(at)comcast.net>
Subject: Re: U2 Electrical failure
Great idea, Bob. Do it. R AeroElectric-List message posted by: "Robert L. Nuckolls, III" -----snip----- > Maybe I should send those U2 mechanics a copy of chapter 17. ________________________________________________________________________________
Date: Dec 05, 2002
From: Tom Brusehaver <cozytom(at)mn.rr.com>
Subject: Re: U2 Electrical failure
> Hmmm . . . the U2 was designed about 1955, do you > suppose it was done by guys who graduated from the same > school as those who designed the CePiMoBecraft > class of airplane? The technology was available to > put active notification of low voltage in the > first airplanes to get generators. Probably was. Company newspaper says they are upgrading the systems in a bunch of the U2's. The pictures look great, 3 MFD's and all modern looking stuff. Don't know how many they are doing tho. ________________________________________________________________________________
Date: Dec 05, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Narco Mk. 12E pinout, etc
> > >Could anyone supply me a pin out for a Narco Mark12E See http://216.55.140.222/temp/MK12E.pdf > and King marker beacon receiver KMA 24? See http://216.55.140.222/temp/KMA24.pdf > Also, does the Mk. 12E work with a KI209 >or a KI225 indicator? Don't have info on these. Sorry. Bob . . . |-------------------------------------------------------| | The man who does not read good books has no advantage | | over the man who cannot read them. | | - Mark Twain | |-------------------------------------------------------| ________________________________________________________________________________
From: "John Karnes" <jpkarnes(at)charter.net>
Subject: What about Bob
Date: Dec 07, 2002
List- I've tried to contact Bob N. several times and have gotten no response. Has anyone communicated with Bob lately? John Karnes Zenith 601 HDS Bremerton, WA ________________________________________________________________________________
From: "Wayne Sweet" <wsweet(at)attbi.com>
Subject: Re: Wiring bundle
Date: Dec 08, 2002
I have the same sort of bundle in my MustangII for 11 years; no radio noise or electrical problems. An occasional bad landing, but don't think I can blame the bundle for those. Wayne ----- Original Message ----- From: "Charles Brame" <charleyb(at)earthlink.net> Subject: AeroElectric-List: Wiring bundle > > In order to save on firewall piercings, I would like to bundle several > wires from the engine compartment to pass through the firewall. Is there > any problem (considering noise, interference, etc.) bundling the > following wires together? > > Mag (shielded cable) > Electric Ign. power wire > Oil Pressure switch line > GPS Antenna Cable > Main Alternator feed > Standby alternator feed > > I am also considering bundling the Main and Standby Alternator leads > together and/or bundling them with the above listed wires. > > Any comments, pro or con? > > Charlie Brame > RV-6A N11CB (Res.) > San Antonio > > ________________________________________________________________________________
From: "Neil McLeod" <bedrock(at)theriver.com>
Subject: PTT wiring
Date: Dec 09, 2002
Looking for suggestions on how to and what kind of wire to use to wire the PTT's on the sticks of my RV-7. Any tricks to providing for the slack at the bottom of the sticks to allow movement without interference or fatiguing the wire? Thanks, Neil McLeod ________________________________________________________________________________
Date: Dec 09, 2002
From: Joe and Carole Tuminello <mouseysf(at)pacbell.net>
Subject: citabria triiong overvoltage relay
I have had the same problem in my citabria as reported on July 23,2001 > by wx30. The ampmeter jumps up and overvolts cuttign off the alternator. > Resest it and it does it again and again. I have a new alternator, >only 3 years old. The battery is 3 years old also and has plenty of > cranking power. Someone is trying to convince me the battery has a > shorted cell., Before I end up replacing the battery and voltage regulator, does anyone have any ideas? > thanks joe > > ________________________________________________________________________________
From: "David Swartzendruber" <dswartzendruber(at)earthlink.net>
Subject: Re: citabria triiong overvoltage relay
Date: Dec 09, 2002
Does it only do it when you turn on the alternator switch? Do you have a variable voltage power supply that you could use to bench test the voltage regulator? David Swartzendruber Wichita > > I have had the same problem in my citabria as reported on July 23,2001 > > by wx30. The ampmeter jumps up and overvolts cuttign off the alternator. > > Resest it and it does it again and again. I have a new alternator, > >only 3 years old. The battery is 3 years old also and has plenty of > > cranking power. Someone is trying to convince me the battery has a > > shorted cell., > Before I end up replacing the battery and voltage regulator, does anyone have any ideas? > > thanks joe ________________________________________________________________________________
Date: Dec 09, 2002
From: Matt Prather <mprather(at)spro.net>
Subject: Re: citabria triiong overvoltage relay
Do you have an AC battery charger? Have you tried to charge the battery? Do you have a voltmeter. With everything turned off, what voltage do you see across the battery. If you have a shorted cell, I believe the battery will show about 1.2V below what a normal battery shows. Is it a flooded cell battery? I believe that the only time the OV module trips is when the voltage across it is above the setpoint. A shorted cell shouldn't cause this overvoltage condition. I believe you need to look elsewhere. It sounds like either a bad regulator, a bad OV module, or possibly, low voltage to the sense lead for the regulator (a resistive connection) Or maybe a bad ground to the regulator. If the regulator can't see the full voltage of the system, it will attempt increase the output of the alternator. Once it has increased the output of the alternator above the trip point for the OV module, it gets shut down. Not sure if that helps. Matt Prather N34RD Joe and Carole Tuminello wrote: > >I have had the same problem in my citabria as reported on July 23,2001 > > >>by wx30. The ampmeter jumps up and overvolts cuttign off the alternator. >>Resest it and it does it again and again. I have a new alternator, >>only 3 years old. The battery is 3 years old also and has plenty of >>cranking power. Someone is trying to convince me the battery has a >>shorted cell., >> >> >Before I end up replacing the battery and voltage regulator, does anyone have any ideas? > > >>thanks joe >> >> >> >> > > > > ________________________________________________________________________________
Subject: Dead Sealed Battery
From: villi.seemann(at)nordea.com
Date: Dec 10, 2002
10-12-2002 14:11:04, Itemize by SMTP Server on THOR/Unibank_Ext02(Release 5.0.4a |July 24, 2000) at 10-12-2002 14:09:40, Serialize by Router on THOR/Unibank_Ext02(Release 5.0.4a |July 24, 2000) at 10-12-2002 14:09:55, Serialize complete at 10-12-2002 14:09:55 Dear Bob I have a sealed, and presumeably gelled, battery. Idle voltage is 13.2 V. If I load it with the slightest load i.e. 12V/1W lamp the voltage drops to nothing within 10-15 secs. Two-three minutes later it again shows 13.2 volts. (exercise repeatet several times) The battery will not take any charge for more than a couple of seconds, neither at 14.8 volts or at 28 for that matter. Have you heard of similar problems with sealed batteries, and do you know what the cause is. Do you beleive a pulsed desulfator could bring it back to life, or should I just scrap it ? Regards Villi H. Seemann Senior Engineer Infrastructure Network Phone (+45) 3333 2101 FAX (+45) 3333 1130 CellPhn (+45)2220 7690 ________________________________________________________________________________
Date: Dec 10, 2002
From: Peter Laurence <dr.laurence(at)mbdi.org>
Subject: Re: PTT wiring
Neil Use a good quality switch, 22ga wire and place a small connector that will fit in the control tube. Try a Dean's connector. This is used for radio control models and can be purchased at Tower Hobbies. Peter > Looking for suggestions on how to and what kind of wire to use to wire the PTT's on the sticks of my RV-7. Any tricks to providing for the slack at the bottom of the sticks to allow movement without interference or fatiguing the wire? > > Thanks, > > Neil McLeod > > ________________________________________________________________________________
From: "John Karnes" <jpkarnes(at)charter.net>
Subject: Re: citabria triiong overvoltage relay
Date: Dec 10, 2002
The ampmeter jumps up and overvolts cuttign off the alternator. Resest it and it does it again and again. Joe- I am having the same problem. I wrote Bob and he said that the older OV modules are causing "nuisance trips" and to send the OV module to him for replacement. John Karnes Zenith 601 HDS Bremerton, WA ________________________________________________________________________________
From: "Neil McLeod" <bedrock(at)theriver.com>
Subject: Re: PTT wiring
Date: Dec 10, 2002
Thanks for the reply Peter, I am a RCer so I am familier with Dean's. Good idea. Neil ----- Original Message ----- From: "Peter Laurence" <dr.laurence(at)mbdi.org> Subject: Re: AeroElectric-List: PTT wiring > > Neil > > Use a good quality switch, 22ga wire and place a small connector that will > fit in the control tube. Try a Dean's connector. This is used for radio > control models and can be purchased at Tower Hobbies. > > > Peter > > > Looking for suggestions on how to and what kind of wire to use to wire the > PTT's on the sticks of my RV-7. Any tricks to providing for the slack at the > bottom of the sticks to allow movement without interference or fatiguing the > wire? > > > > Thanks, > > > > Neil McLeod > > > > > > ________________________________________________________________________________
Date: Dec 10, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Ground block question
>RV9 project: After reading your book I'm still confused about >grounding. I'd like to mount the groundblock on the subpanel of my RV9 so >all the instruments ground wires don't have to be spliced, and then run a >large connecting wire back to the main firewall ground bolt. Is this >acceptable or is it too many connections and a possible interference problem ? This would probably work. It's no worse than certified ships of the past that had no rational plan for grounding. However, the system works best when used as prescribed by mounting on the firewall and extending individual system grounds to > I have the sliding canopy version so once the foredeck skin goes down > it's practically impossible to work up under there. By moving the > connections up to the subpanel it's easy to remove the panel for future > maintenance, modifications, etc. Understand. Lots of things about our favorite toys are in the "pretty hard" pile, perhaps even difficult. If it were my airplane, the ground block would go on the firewall. If you can't put a new wire into a connector pin long enough to reach the firewall ground block, then it's a simple matter to solder a lap-joint and cover with heat-shrink. This makes a very low-bulk splice that co-exists very nicely with other wires in a bundle. I will invite you to join us on the AeroElectric List to continue this and similar discussions. It's useful to share the information with as many folks as possible. You can join at . . . http://www.matronics.com/subscribe/ Thanks! Bob . . . |---------------------------------------------------| | A lie can travel half way around the world while | | the truth is till putting on its shoes . . . | | -Mark Twain- | |---------------------------------------------------| ________________________________________________________________________________
Date: Dec 10, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Dead Sealed Battery
> >Dear Bob > >I have a sealed, and presumeably gelled, battery. Idle voltage is 13.2 V. >If I load it with the slightest load i.e. 12V/1W lamp the voltage drops to >nothing within 10-15 secs. >Two-three minutes later it again shows 13.2 volts. (exercise repeatet >several times) >The battery will not take any charge for more than a couple of seconds, >neither at 14.8 volts or at 28 for that matter. >Have you heard of similar problems with sealed batteries, and do you know >what the cause is. >Do you beleive a pulsed desulfator could bring it back to life, or should I >just scrap it ? If you only fly day-vfr and never depend on the battery for standby power, then perhaps some form of resurrection procedure would be useful. My studies into the benefits of de-sulfators got sidetracked and I'm not prepared at this time to recommend them for any purpose on an airplane. If there is any chance that you might need the battery to do something other than crank the engine, I'd put a new battery in . . . in fact, buy a cheap one and replace it every year. See chapter 17 at http://www.aeroelectric.com/articles/Rev9/ch17-9.pdf Bob . . . |-------------------------------------------------------| | The man who does not read good books has no advantage | | over the man who cannot read them. | | - Mark Twain | |-------------------------------------------------------| ________________________________________________________________________________
Date: Dec 10, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: PTT wiring
> >Looking for suggestions on how to and what kind of wire to use to wire the >PTT's on the sticks of my RV-7. Any tricks to providing for the slack at >the bottom of the sticks to allow movement without interference or >fatiguing the wire? > >Thanks, > >Neil McLeod We had a similar discussion on this topic a few weeks ago. Copy attached . . . ------------------------ > >I bought a Ray Allen stick grip with the switches on top. I was slightly >surprised to see the same fine wires as used on the servo supplied for this. >They indicate the switches and by implication the wires will handle 5amps. They are probably RATED at 5A, and similarly 22AWG wire is RATED for 5A in wire bundles . . . this is separate from what the system might truly need for normal operation. >I was planning to put >a) the trim >b) PTT >c) Navaid quick disconnect (power to the servo) through the stick. (Not >sure what this might be drawing - 2 or 3 amps max.?) Use a relay to carry power and use stick grip switches to control relay. >d) This results in about 7 wires (from memory) > >I could use a heavier gauge wire but it might be very hard to get it all in, >and also I worry it would put 'friction' in the stick movement. Stay with the small wire. >So my questions are: >1) Would you consider using these fine wires in such an application just up >and down the stick to a barrier block near by? (Then thicker wire as you >discussed.) I wouldn't use barrier strips (threaded fasteners . . . UGH!). A d-sub connector would be a good way to make the transition from tiny-wires to handy-wires, something like http://www.aeroelectric.com/articles/macservo/macservo.html In the next to the last image, tiny-wires are running out to the servo, handy-wires run to the rest of the system. In this case, tiny-wires might run up your control stick, handy-wires run from an UN-modified d-sub mounted to a bracket near lower end of the control stick. >2) Do you feel a relay to break the Navaid supply is essential? yes >3) What is the best way to get the wires 'off' the stick. I have seen two >approaches: >a) Making the longest loop possible and let it hang down as far as possible >and then over to a grommet (ensuring full stick movement.) >b) Take it first onto spanwise tube connecting the two sticks using just >enough wire to allow for full aileron movement and then from as close to the >rotation point of that tube onto the structure this time allowing for >elevator movement. > >It seems the endless movement of these wires must be a weakness in any >aircraft and I want them to be 'happy' but I do not want to feel that they >are there! Even if you made these wires 22AWG, you wouldn't "feel" them. The mechanical advantage of stick length above the pivot versus length below the pivot will prevent this. A bigger wire is not less prone to flex-failure . . . rather the opposite is true. See chapter on wire. At Cessna, about 1968, we did some studies in the experimental shop to show suitability of certain wires to take trim and PTT lines off the control yoke tube onto some point on the airframe. Taking a cue from what we knew about the relative robustness of welding cable with respect to flexing (a bizillion strands of copper cat hair) we looked around for handy-wire with similar characteristics. I seem to recall the lucky supplier was a product called "Spectra Strip" (now part of Amphenol but don't recall if they were back then) had a ribbon cable with exceedingly fine stranding. Seems each conductor was 105 strands of very fine wire used to make up a 26AWG conductor . . . small but still usable. We put tiny PIDG terminals on each strand and tied them off on miniature barrier strips. We set up a test to exercise a control yoke mockup over full cycles of pitch and roll for over a million cycles with no evidence that the wire had degraded in any way. Now, what does this mean for the average OBAM aircraft builder? Not much I suspect. If you use ordinary 22AWG aircraft wire (19-strand) and make your transistion from the stick to airframe with a generous radius (6") and attention to support so that the slack doesn't rub the airframe, I sincerely doubt that you'll experience any difficulties with this wire over the time you own the airplane . . . and let's suppose it DOES break a strand in, say the next ten years . . . how bit a deal is is to diagnose and refurbish for another ten-years of service? I think I'd use 22AWG and if possible try to make the transition from moving controls to airframe in a way that tends to twist/untwist a bundle as opposed to flexing it. I'd also try to take as much advantage as possible of machined-pin, d-subs for interconnection but whatever you decided to do, don't spend much time worrying about it. Bob . . ________________________________________________________________________________
Date: Dec 10, 2002
From: Joe and Carole Tuminello <mouseysf(at)pacbell.net>
Subject: Re: citabria triiong overvoltage relay
The alternator is on whnevere the engoine is runnig. Sometimes the ameter spikes over to 60 and the oovervoltage relay trips, sometimes it just rips without the needle spiking. Thats usualyy after a start when the needle would be over around plus 30 and declining. I dont have a variable power supply. Hows the bench test work, if i did have on thank you, Joe Tuminello ----- Original Message ----- From: "David Swartzendruber" <dswartzendruber(at)earthlink.net> Subject: Re: AeroElectric-List: citabria triiong overvoltage relay > > Does it only do it when you turn on the alternator switch? Do you have a > variable voltage power supply that you could use to bench test the voltage > regulator? > > David Swartzendruber > Wichita > > > > I have had the same problem in my citabria as reported on July 23,2001 > > > by wx30. The ampmeter jumps up and overvolts cuttign off the alternator. > > > Resest it and it does it again and again. I have a new alternator, > > >only 3 years old. The battery is 3 years old also and has plenty of > > > cranking power. Someone is trying to convince me the battery has a > > > shorted cell., > > Before I end up replacing the battery and voltage regulator, does anyone > have any ideas? > > > thanks joe > > ________________________________________________________________________________
From: mprather(at)spro.net
Subject: Re: Ground block question
Date: Dec 10, 2002
Hi Bob, I would just add, as has been discussed before, that one of the nice things about using fast-on tabs and crimp connectors is that you don't absolutely have to be able to see what you are wiring at the same time you are making connections. I have been finishing the wiring on my VariEze. Much of it resides in the 'hell hole' which is the space between the rear seat and the firewall. There is an 8 inch hole through the seat back which is the only access to the area. Wiring in there hasn't been painless, but I can only imagine how bad it would be if I were trying to make all of the connections with all soldered joints, or worse yet, screw terminals. Uhhhgg. BTW, I have found that sometimes an inspection mirror is quite a useful tool. Thanks for the continuing help. Matt Prather N34RD ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> Date: Tuesday, December 10, 2002 8:06 am Subject: AeroElectric-List: Ground block question > > > >RV9 project: After reading your book I'm still confused about > >grounding. I'd like to mount the groundblock on the subpanel of > my RV9 so > >all the instruments ground wires don't have to be spliced, and > then run a > >large connecting wire back to the main firewall ground bolt. Is > this > >acceptable or is it too many connections and a possible > interference problem ? > > This would probably work. It's no worse than certified ships of > the past that had no rational plan for grounding. However, the > system works best when used as prescribed by mounting on the > firewall and > extending individual system grounds to > > > > I have the sliding canopy version so once the foredeck skin > goes down > > it's practically impossible to work up under there. By moving > the > > connections up to the subpanel it's easy to remove the panel for > future > > maintenance, modifications, etc. > > > Understand. Lots of things about our favorite toys > are in the "pretty hard" pile, perhaps even difficult. > If it were my airplane, the ground block would go on the > firewall. If you can't put a new wire into a connector > pin long enough to reach the firewall ground block, then > it's a simple matter to solder a lap-joint and cover with > heat-shrink. This makes a very low-bulk splice that > co-exists very nicely with other wires in a bundle. > > I will invite you to join us on the AeroElectric List > to continue this and similar discussions. It's useful to > share the information with as many folks as possible. > You can join at . . . > > http://www.matronics.com/subscribe/ > > Thanks! > > Bob . . . > > |---------------------------------------------------| > | A lie can travel half way around the world while | > | the truth is till putting on its shoes . . . | > | -Mark Twain- | > |---------------------------------------------------| > > > _- > > _-> _- > - The AeroElectric-List Email Forum - > _- > ======================================================================_-!! NEWish !! > _- > ======================================================================_-List Related Information > _- > ====================================================================== > > > > > ________________________________________________________________________________
From: "Ron Raby" <ronr(at)advanceddesign.com>
Subject: Re: Ground block question
Date: Dec 10, 2002
This is a little of the subject but I also have a grounding question. I am working on A lancair ES. The batteries are installed in the tail end of the plane. Is it advisable to tie the battery grounds together at the rear of the plane and run one wire to the firewall ground stud? Ron Raby N829R ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> Subject: AeroElectric-List: Ground block question > > > >RV9 project: After reading your book I'm still confused about > >grounding. I'd like to mount the groundblock on the subpanel of my RV9 so > >all the instruments ground wires don't have to be spliced, and then run a > >large connecting wire back to the main firewall ground bolt. Is this > >acceptable or is it too many connections and a possible interference problem ? > > This would probably work. It's no worse than certified ships of the > past that had no rational plan for grounding. However, the system > works best when used as prescribed by mounting on the firewall and > extending individual system grounds to > > > > I have the sliding canopy version so once the foredeck skin goes down > > it's practically impossible to work up under there. By moving the > > connections up to the subpanel it's easy to remove the panel for future > > maintenance, modifications, etc. > > > Understand. Lots of things about our favorite toys > are in the "pretty hard" pile, perhaps even difficult. > If it were my airplane, the ground block would go on the > firewall. If you can't put a new wire into a connector > pin long enough to reach the firewall ground block, then > it's a simple matter to solder a lap-joint and cover with > heat-shrink. This makes a very low-bulk splice that > co-exists very nicely with other wires in a bundle. > > I will invite you to join us on the AeroElectric List > to continue this and similar discussions. It's useful to > share the information with as many folks as possible. > You can join at . . . > > http://www.matronics.com/subscribe/ > > Thanks! > > Bob . . . > > |---------------------------------------------------| > | A lie can travel half way around the world while | > | the truth is till putting on its shoes . . . | > | -Mark Twain- | > |---------------------------------------------------| > > ________________________________________________________________________________
Date: Dec 10, 2002
From: Joe and Carole Tuminello <mouseysf(at)pacbell.net>
Subject: Re: citabria triiong overvoltage relay
Dear John, I am new and I do not know who Bob is. Do I get a certified part back? , (I have a certified airplane not a homebuilt. I guess you have a citabria too? Mine is a 1979 gcbc.) Or can I get a replacement elsewhere? I would appreciate any details you can give me. Thanks for your response. I actually had a new battery delivered the other day and have not installed it yet..The battery I have cranks fine and I cant believe it is the cause. Regards, Joe ----- Original Message ----- From: "John Karnes" <jpkarnes(at)charter.net> Subject: Re: AeroElectric-List: citabria triiong overvoltage relay > > The ampmeter jumps up and overvolts cuttign off the alternator. > Resest it and it does it again and again. > > Joe- > I am having the same problem. I wrote Bob and he said that the older OV > modules are causing "nuisance trips" and to send the OV module to him for > replacement. > > John Karnes > Zenith 601 HDS > Bremerton, WA > > ________________________________________________________________________________
Date: Dec 10, 2002
From: Joe and Carole Tuminello <mouseysf(at)pacbell.net>
Subject: Re: citabria triiong overvoltage relay
Matt, Thanks the old battery is fine. It reads the full voltage static, I think 12.8 volts. Somebody else having a similar problem says it is most likely the old over voltage relay causing nuisance trips. We shall see. Thank you Joe ----- Original Message ----- From: "Matt Prather" <mprather(at)spro.net> Subject: Re: AeroElectric-List: citabria triiong overvoltage relay > > Do you have an AC battery charger? Have you tried to charge the > battery? Do you have a voltmeter. With everything turned off, what > voltage do you see across the battery. If you have a shorted cell, I > believe the battery will show about 1.2V below what a normal battery > shows. Is it a flooded cell battery? > > I believe that the only time the OV module trips is when the voltage > across it is above the setpoint. A shorted cell shouldn't cause this > overvoltage condition. I believe you need to look elsewhere. It sounds > like either a bad regulator, a bad OV module, or possibly, low voltage > to the sense lead for the regulator (a resistive connection) Or maybe a > bad ground to the regulator. If the regulator can't see the full > voltage of > the system, it will attempt increase the output of the alternator. Once it > has increased the output of the alternator above the trip point for the OV > module, it gets shut down. > > Not sure if that helps. > > Matt Prather > N34RD > > Joe and Carole Tuminello wrote: > > > > >I have had the same problem in my citabria as reported on July 23,2001 > > > > > >>by wx30. The ampmeter jumps up and overvolts cuttign off the alternator. > >>Resest it and it does it again and again. I have a new alternator, > >>only 3 years old. The battery is 3 years old also and has plenty of > >>cranking power. Someone is trying to convince me the battery has a > >>shorted cell., > >> > >> > >Before I end up replacing the battery and voltage regulator, does anyone have any ideas? > > > > > >>thanks joe > >> > >> > >> > >> > > > > > > > > > > ________________________________________________________________________________
Date: Dec 10, 2002
From: Joe and Carole Tuminello <mouseysf(at)pacbell.net>
Subject: Re: citabria triiong overvoltage relay
John, One more thought ont he ov protector. When mine trips I have a high reading on the ampmeter, sometimes all the way to 60. If it was nuisance tripping I wouldnt be getting that would I? Was yours? thanks, Joe ----- Original Message ----- From: "Joe and Carole Tuminello" <mouseysf(at)pacbell.net> Subject: Re: AeroElectric-List: citabria triiong overvoltage relay > > Dear John, > I am new and I do not know who Bob is. Do I get a certified part back? , (I > have a certified airplane not a homebuilt. > I guess you have a citabria too? Mine is a 1979 gcbc.) Or can I get a > replacement elsewhere? > I would appreciate any details you can give me. > Thanks for your response. I actually had a new battery delivered the other > day and have not installed it yet..The battery I have cranks fine and I cant > believe it is the cause. > Regards, > Joe > > > ----- Original Message ----- > From: "John Karnes" <jpkarnes(at)charter.net> > To: > Subject: Re: AeroElectric-List: citabria triiong overvoltage relay > > > > > > > The ampmeter jumps up and overvolts cuttign off the alternator. > > Resest it and it does it again and again. > > > > Joe- > > I am having the same problem. I wrote Bob and he said that the older OV > > modules are causing "nuisance trips" and to send the OV module to him for > > replacement. > > > > John Karnes > > Zenith 601 HDS > > Bremerton, WA > > > > > > ________________________________________________________________________________
Date: Dec 10, 2002
From: "Jim Pack" <jpack(at)igs3.com>
Subject: Breaker or Fuse on Main Alt FLD
I have had contradictory advise regarding the circuit protection on the Main Alt Fld. Should I use a breaker or can I use a Fuse? (I'd prefer to use a fuse) At what rating? I'm using B&C alternators (60 amp & 20 amp) with LR3 Voltage regulators on both. Dual alt/dual battery configuration. - Jim ________________________________________________________________________________
Date: Dec 10, 2002
From: Bob Haan <bhaan(at)easystreet.com>
Subject: Re: PTT wiring
Neil, Fry's Electronics http://outpost.com/ has Test Probe Wires used to make test leads for VOM meters etc. They had them packaged in 5 foot or 12 foot lengths for about $3 or $6. They are 18 AWG in Black or Red. They are very very flexible. > > > > >Looking for suggestions on how to and what kind of wire to use to wire the > >PTT's on the sticks of my RV-7. Any tricks to providing for the slack at > >the bottom of the sticks to allow movement without interference or > >fatiguing the wire? > > > >Thanks, > > > >Neil McLeod Bob RV6A almost http://easystreet.com/~bhaan/ ________________________________________________________________________________
From: "Stephen Johnson" <spjohnsn(at)ix.netcom.com>
Subject: Re: citabria triiong overvoltage relay
Date: Dec 10, 2002
When I had this problem on my Citabria, it was a bad alternator. Some of the diodes in the bridge circuit were blown, and this caused major ripple in the alternator output voltage. It happened twice with two alternators. Steve Johnson building RV-8 ----- Original Message ----- From: "Joe and Carole Tuminello" <mouseysf(at)pacbell.net> Subject: Re: AeroElectric-List: citabria triiong overvoltage relay > > Matt, > Thanks the old battery is fine. It reads the full voltage static, I think > 12.8 volts. Somebody else having a similar problem says it is most likely > the old over voltage relay causing nuisance trips. We shall see. > Thank you > Joe > ----- Original Message ----- > From: "Matt Prather" <mprather(at)spro.net> > To: > Subject: Re: AeroElectric-List: citabria triiong overvoltage relay > > > > > > Do you have an AC battery charger? Have you tried to charge the > > battery? Do you have a voltmeter. With everything turned off, what > > voltage do you see across the battery. If you have a shorted cell, I > > believe the battery will show about 1.2V below what a normal battery > > shows. Is it a flooded cell battery? > > > > I believe that the only time the OV module trips is when the voltage > > across it is above the setpoint. A shorted cell shouldn't cause this > > overvoltage condition. I believe you need to look elsewhere. It sounds > > like either a bad regulator, a bad OV module, or possibly, low voltage > > to the sense lead for the regulator (a resistive connection) Or maybe a > > bad ground to the regulator. If the regulator can't see the full > > voltage of > > the system, it will attempt increase the output of the alternator. Once > it > > has increased the output of the alternator above the trip point for the OV > > module, it gets shut down. > > > > Not sure if that helps. > > > > Matt Prather > > N34RD > > > > Joe and Carole Tuminello wrote: > > > > > > > > >I have had the same problem in my citabria as reported on July 23,2001 > > > > > > > > >>by wx30. The ampmeter jumps up and overvolts cuttign off the alternator. > > >>Resest it and it does it again and again. I have a new alternator, > > >>only 3 years old. The battery is 3 years old also and has plenty of > > >>cranking power. Someone is trying to convince me the battery has a > > >>shorted cell., > > >> > > >> > > >Before I end up replacing the battery and voltage regulator, does anyone > have any ideas? > > > > > > > > >>thanks joe ________________________________________________________________________________
From: "David Swartzendruber" <dswartzendruber(at)earthlink.net>
Subject: citabria triiong overvoltage relay
Date: Dec 10, 2002
Joe, Since you are seeing the ammeter peg, it appears that you are actually getting an over voltage condition rather than nuisance trips. This could be a fault in the alternator, aircraft wiring, or regulator. The most likely is the regulator. If you had a variable voltage power supply, what I would suggest as a bench check of the regulator is to provide power to the regulator with the power supply and connect a light to the field, (a panel light or something). Below 14V, the light should be on. It will have a small range where it goes from bright to off such as 14.0 to 14.5V. Above that, the light will remain out. If the light stays on all the way up to 16V and higher, the regulator is faulty and causing your over voltage condition. These are generalizations, but I can't give you any more than that without more knowledge of the parts in your airplane. David Swartzendruber Wichita > > > The alternator is on whnevere the engoine is runnig. Sometimes the ameter > spikes over to 60 and the oovervoltage relay trips, sometimes it just rips > without the needle spiking. Thats usualyy after a start when the needle > would be over around plus 30 and declining. > I dont have a variable power supply. Hows the bench test work, if i did > have > on > thank you, > Joe Tuminello ________________________________________________________________________________
Date: Dec 10, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Ground block question
> >Hi Bob, > >I would just add, as has been discussed before, that one of the >nice things about using fast-on tabs and crimp connectors is that >you don't absolutely have to be able to see what you are wiring >at the same time you are making connections. good point! ________________________________________________________________________________
Date: Dec 10, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Ground block question
> >This is a little off the subject but I also have a grounding question. I am >working on A lancair ES. The batteries are installed in the tail end of the >plane. Is it advisable to tie the battery grounds together at the rear of >the plane and run one wire to the firewall ground stud? > >Ron Raby Yes. You're talking about two batteries . . . is this a dual alternator system too or just a dual battery system? Bob . . . ________________________________________________________________________________
From: DHPHKH(at)aol.com
Date: Dec 10, 2002
Subject: Re: Ground block question
Hello Bob, <> >>This would probably work. It's no worse than certified ships of the past that had no rational plan for grounding. However, the system works best when used as prescribed by mounting on the firewall and extending individual system grounds<< May I ask a dumb educational question? Sounds like this fellow proposes a #2 from battery negative to a brass bolt through the firewall. One the forward side of the firewall the brass bolt connects a ground strap to the engine case. On the cabin side it connects another short length of #2, which runs to a "forest of fast-ons" ground block at a convenient location in the panel area. It would seem that the only difference between this system and one with the fast-on block mounted directly to the firewall bolt would be a tiny resistance added by the short length of #2 and it's terminals. Let's say the #2 is two feet long, so we have 0.156 x 2, or 0.312 milliohm. Assuming some care in fabrication, let's also figure 0.5 milliohm (taken from "When is a Good Ground Not?") for one additional bolted connection. The total is less than a single milliohm. As a practical matter, how is the proposed system worse? Could you suggest a scenario where it might create a problem for some system or component? Thanks, Dan Horton ________________________________________________________________________________
From: "Ron Raby" <ronr(at)advanceddesign.com>
Subject: Re: Ground block question
Date: Dec 10, 2002
Bob Duel battery, 60a main alternator and a 20a pad mounted b&c Ron N829R ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> Subject: Re: AeroElectric-List: Ground block question > > > > >This is a little off the subject but I also have a grounding question. I am > >working on A lancair ES. The batteries are installed in the tail end of the > >plane. Is it advisable to tie the battery grounds together at the rear of > >the plane and run one wire to the firewall ground stud? > > > >Ron Raby > > Yes. You're talking about two batteries . . . is > this a dual alternator system too or just a dual > battery system? > > Bob . . . > > ________________________________________________________________________________
Date: Dec 10, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Ground block question
> >Bob > >Duel battery, 60a main alternator and a 20a pad mounted b&c Are you wiring like Figure 14 or Figure 13 with an aux battery? Bob . . . ________________________________________________________________________________
From: N823ms(at)aol.com
Date: Dec 10, 2002
Subject: Re: Ground block question
Ron: I will be also installing dual batteries. Mine will be on each side of the pitch idler. I got 80 feet of 2awg welding cable @ .52 cents a foot. I intend to run separate lines as this would keep things separated. I believe we have talked before on other issues. I had asked Electric Bob about running a ground wire out to the wing tip area for things out there. He recommended running separate ground wires there in case of some going bad and affecting other items of the same common ground. I am assuming this to be true with the battery situation. I have asked Bob this very same question, but no response. Ed Silvanic Lancair ES N823MS ________________________________________________________________________________
From: N823ms(at)aol.com
Date: Dec 10, 2002
Subject: Re: Ground block question
Bob: Remember me, still looking for my second pass on Ed's Lancair ES -System planning. I have asked this very same question. I am doing the Z-14 too. Ed Silvanic Lancair ES N823MS ________________________________________________________________________________
From: BillRVSIX(at)aol.com
Date: Dec 10, 2002
Subject: UMA light bezels
Dose anyone no if the UMA light bezels fit RC Allen attitude gyros and Navaid auto pilot or van's vertical speed indicator. I checked the UMA web page and it just said that they will fit most instruments and i didn't see a tech e-mail link. thanks Bill Higgins Pembroke Ma. ________________________________________________________________________________
From: LRE2(at)aol.com
Date: Dec 10, 2002
Subject: alternator leads
Bob, I am using an LR3 regulator. I am looking at the alternatives for suitable automotive alternator that will be compatible with the LR3. There are very few that have only "B" and "f" terminals. There are a large number that have a "B" terminal and a "regulator plug" with terminals labeled S, IG, and L. Is one of these a field lead? Can the others be ignored? In short, can such a regulator be used with the LR3? Thanks...LRE ________________________________________________________________________________
From: "William Slaughter" <willslau(at)alumni.rice.edu>
Subject: Master disconnect for elec trim & Autopilot
Date: Dec 10, 2002
Bob, I really like the idea of the master disconnect for all of the electric items which move the control surfaces, and would like to implement it on my RV-8, likely using one of the switches on my stick grip. I'll have pitch and roll trim, and a wing leveler autopilot. Since the switch involved will probably be a push-on/push-off type, an annuciator light indicating that the systems were disabled might be nice. How would you suggest I go about this? Thanks. William Slaughter PS Any news on the system architecture designs for the FADEC equipped engines? ________________________________________________________________________________
From: CozyGirrrl(at)aol.com
Date: Dec 10, 2002
Subject: Re: UMA light bezels
Dear Bill, I hope you have better luck with getting information from UMA than I did. I wanted specific information not in the abbreviated drawings in the catalog. I called and the girl would not let me get past her to someone who could give me specific answers and finally accepted the drawing she promised to send... you guessed it, same one I already had. If anyone does have them, I wanted to know the minimum center to center distances they could be mounted. ...Chrissi Cozy Mk-IV 13B Turbo www.CozyGirrrl.com Chrissi(at)BlueMountainAvionics.com ________________________________________________________________________________
From: "David Swartzendruber" <dswartzendruber(at)earthlink.net>
Subject: UMA light bezels
Date: Dec 10, 2002
Try asking for Chuck Holzner when you call. He's an engineer there. If she puts you through without asking what you want, Chuck may be willing to help out. David Swartzendruber Wichita > > Dear Bill, > I hope you have better luck with getting information from UMA than I did. > I > wanted specific information not in the abbreviated drawings in the > catalog. I > called and the girl would not let me get past her to someone who could > give > me specific answers and finally accepted the drawing she promised to > send... > you guessed it, same one I already had. > If anyone does have them, I wanted to know the minimum center to center > distances they could be mounted. > ...Chrissi ________________________________________________________________________________
From: CozyGirrrl(at)aol.com
Date: Dec 10, 2002
Subject: Re: UMA light bezels
Dear David, Thank you for your help. ...Chrissi Cozy Mk-IV 13B Turbo www.CozyGirrrl.com Chrissi(at)BlueMountainAvionics.com ________________________________________________________________________________
Date: Dec 10, 2002
From: John Schroeder <jschroeder(at)perigee.net>
Subject: Re: UMA light bezels
Chrissi - We're going for EFISA/One and have several of the NuLite Bezels for sale. Let us know if you are interested. John Schroeder Lancair Super ES CozyGirrrl(at)aol.com wrote: > > > Dear Bill, > I hope you have better luck with getting information from UMA than I did. I > wanted specific information not in the abbreviated drawings in the catalog. I > called and the girl would not let me get past her to someone who could give > me specific answers and finally accepted the drawing she promised to send... > you guessed it, same one I already had. > If anyone does have them, I wanted to know the minimum center to center > distances they could be mounted. > ...Chrissi > > Cozy Mk-IV 13B Turbo > www.CozyGirrrl.com > Chrissi(at)BlueMountainAvionics.com > ________________________________________________________________________________
From: "Jim & Jeanette Oberst" <joberst@cox-internet.com>
Subject: Re: UMA light bezels
Date: Dec 10, 2002
I am using UMA bezels, and had a few small issues which I was able to solve. My DG has a mounting screw hole slightly offset from the standard hole pattern, but I was able to drill a small hole through the bezel to accommodate it without having to drill into the lighting element. Lucky. My RC Allen AI has a face with a smaller glass and larger surrounding structure than typical, and the non-glass ring on the outside covered over the bezel light, so little got through to the instrument face. In addition, it had a small screw head that protruded above level and hit the light strip. I solved this by mounting it with a few washers as spacers to the UMA bezel, which both gave the screw head clearance and also let more light from the bezel illuminate the instrument. I think you're just going to have to try them on your instruments. I suggest you buy one - the one with two knob cutouts - and see how it fits all of your instruments. Jim Oberst ----- Original Message ----- From: <BillRVSIX(at)aol.com> Subject: AeroElectric-List: UMA light bezels > > Dose anyone no if the UMA light bezels fit RC Allen attitude gyros and Navaid > auto pilot or van's vertical speed indicator. I checked the UMA web page and > it just said that they will fit most instruments and i didn't see a tech > e-mail link. > thanks > > Bill Higgins > Pembroke Ma. > > ________________________________________________________________________________
From: "Paul McAllister" <paul.mcallister(at)qia.net>
Subject: Re: UMA light bezels
Date: Dec 10, 2002
Hi Bill, I have had excellent service from Nulite. I am building a Europa and my instruments are very close together. This caused an issue with one of the Nulites. I contacted the manufacturer and explained the problem. They offered to do a one off production run to solve my issue at no cost, all they asked was for me to return my old Nulite. I pointed out to them that I had already modified the unit but they told me, no worries return it anyway, all we want is for you to be a satisfied customer. Take a look at their web site www.nulite.com Cheers, Paul http://europa363.versadev.com ----- Original Message ----- From: <BillRVSIX(at)aol.com> Subject: AeroElectric-List: UMA light bezels > > Dose anyone no if the UMA light bezels fit RC Allen attitude gyros and Navaid > auto pilot or van's vertical speed indicator. I checked the UMA web page and > it just said that they will fit most instruments and i didn't see a tech > e-mail link. > thanks > > Bill Higgins > Pembroke Ma. > > ________________________________________________________________________________
From: "Jim Jewell" <jjewell(at)telus.net>
Subject: Re: UMA light bezels
Date: Dec 10, 2002
The url should be http://www.nulite.net/ ----- Original Message ----- From: "Paul McAllister" <paul.mcallister(at)qia.net> Subject: Re: AeroElectric-List: UMA light bezels > > Hi Bill, > > I have had excellent service from Nulite. I am building a Europa and my > instruments are very close together. This caused an issue with one of the > Nulites. I contacted the manufacturer and explained the problem. They > offered to do a one off production run to solve my issue at no cost, all > they asked was for me to return my old Nulite. I pointed out to them that I > had already modified the unit but they told me, no worries return it anyway, > all we want is for you to be a satisfied customer. Take a look at their web > site www.nulite.com > > Cheers, Paul > > http://europa363.versadev.com > > > ----- Original Message ----- > From: <BillRVSIX(at)aol.com> > To: > Subject: AeroElectric-List: UMA light bezels > > > > > > Dose anyone no if the UMA light bezels fit RC Allen attitude gyros and > Navaid > > auto pilot or van's vertical speed indicator. I checked the UMA web page > and > > it just said that they will fit most instruments and i didn't see a tech > > e-mail link. > > thanks > > > > Bill Higgins > > Pembroke Ma. > > > > > > ________________________________________________________________________________
From: "Ageless Wings" <harley(at)AgelessWings.com>
Subject: UMA light bezels
Date: Dec 11, 2002
Paul, Bill and everyone... >>Take a look at their web site www.nulite.com<< For those of you (like me! ) who couldn't find the Nulites on this web site, they're not there! Although there are a lot of good electrical and electronic stuff here! The actual web site for Nulites is: http://www.nulite.net Harley ________________________________________________________________________________
From: "Gary K" <flyink(at)efortress.com>
Subject: Re: more Wiring bundle
Date: Dec 11, 2002
I have one convenient place to run wires thru the baggage area, and I will be running two coax for xpndr and com antennas, a whelen tail strobe cable (with single central strobe unit - ie, high voltage run), aux battery power for second electronic ignition, MAC electric rudder and elevator trim cables and flap motor controller power and switch. Are there any recommended separation rules of thumb? I could separate two bundles by about 4" or three separated by about an inch. I imagine the strobe, com and xpndr are the noise generators and should be separate from the rest, but should also be separate from each other. Could I get away with bundling any of these together? Thanks, Gary Krysztopik Pelican PL w/Stratus Subaru 97.46% complete Newport, R.I. ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: Re: PTT wiring
Date: Dec 11, 2002
I designed superflexible abrasion resistant special cables for surgical use for years. My favorite was a urethane sheathed litz-wound silver-plated bronze wire with a Kevlar yarn reinforcement ESG cable. Yikes! But commercially, "Superflexible" means Mogami (sold in the US by Marshall Electronics) used by the audio/video industry. It finds its way into top-end headphone cables and microphone cables. For a cheap solution, steal some good quality CD headphones. Cut the cords off for you airplane and give the headphones back to your teenager for Xmas. Say they're the new "cordless" type. Merry merry, Eric M. Jones ________________________________________________________________________________
From: "Ron Raby" <ronr(at)advanceddesign.com>
Subject: Re: Ground block question
Date: Dec 11, 2002
Bob I bought the firewall foward package from lancair. I can make the system into the Z14 system with some modifications. Thats what I want to do. Most of the building blocks are there to do this. I am still in the process of doing composite work and have not spent that much time on the electrical system yet, but I do need to make the electrical harness for the individual systems. I want to finish the harness, anntenna wires and battery cables and install them before I close the top. I am going to make a bundle for the system wires, one for the antennas and one for the battery cables. I plan to have a connector for the systems at the panel. Idividual bulkhead connectors for the antenna wires. The battery cables to the studs on the firewall. After I get the top on I plan to go on to the panel wiring. I have been putting of the panel wiring to the end in order to see if any new toys hit the market. So many choices. Sorry about the rambling, back to the original question. I would like to do the Z14 system. Do I need to run an extra ground wire all the way to the back of the plane or can I tie the battery grounds together and run one ground cable up to the front. Thanks Ron Raby N829R ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> Subject: Re: AeroElectric-List: Ground block question > > > > >Bob > > > >Duel battery, 60a main alternator and a 20a pad mounted b&c > > Are you wiring like Figure 14 or Figure 13 with an aux battery? > > Bob . . . > > ________________________________________________________________________________
Date: Dec 11, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Wire Data Document
I've often encouraged folks to acquire and become familiar with catalogs of materials and supplies . . . in addition to helping locate sources for various materials, they are often powerful educational tools. I've run across a .pdf file catalog for wire and wiring supplies that includes a wealth of technical information and I recommend you add this to your library. For a short time, I've posted it at: http://216.55.140.222/temp/wirecatalog.pdf Folks running across this post in the archives at some later date may access the on-line version of the catalog at http://www.std-wire.com/ViewCat.htm the on-line version has some advantages in that the table of contents is hyper-linked to various subjects within the rather voluminous catalog (260 pages, 7 Mbtes). If you download the .pdf file, the hyper-links don't work but Acrobat's text search feature works nicely and lets you find a keyword or part number anywhere in the catalog. Bob . . . |-------------------------------------------------------| | The man who does not read good books has no advantage | | over the man who cannot read them. | | - Mark Twain | |-------------------------------------------------------| ________________________________________________________________________________
Date: Dec 11, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: more Wiring bundle
> >I have one convenient place to run wires thru the baggage area, and I will >be running two coax for xpndr and com antennas, a whelen tail strobe cable >(with single central strobe unit - ie, high voltage run), aux battery power >for second electronic ignition, MAC electric rudder and elevator trim cables >and flap motor controller power and switch. Are there any recommended >separation rules of thumb? I could separate two bundles by about 4" or >three separated by about an inch. I imagine the strobe, com and xpndr are >the noise generators and should be separate from the rest, but should also >be separate from each other. Could I get away with bundling any of these >together? > >Thanks, >Gary Krysztopik >Pelican PL w/Stratus Subaru >97.46% complete >Newport, R.I. Separation "rules" are generally useful only when the folks who built the systems didn't do their homework for interference emissions and susceptibility. By-and-large, there are few if any concerns for wire bundle separation in light aircraft with the following exception. I wouldn't run avionics bundles in with wires carrying airframe systems power and control. This is not difficult to do because 99% of avionics signal wires are clustered around panel mounted equipment and are easy to route separately from wires that come in from around the airframe to the switch panel. Bob . . . ________________________________________________________________________________
From: N1deltawhiskey(at)aol.com
Date: Dec 11, 2002
Subject: Re: UMA light bezels
In a message dated 12/10/2002 3:49:08 PM Pacific Standard Time, CozyGirrrl(at)aol.com writes: > If anyone does have them, I wanted to know the minimum center to center > distances they could be mounte Gee, this is one I can answer since I am building my panel and actually have some of these around. You should be safe with 3.25" if you measure accurately. I measured between 3.231 and 3.252". They would also tolerate a few thous trimmed off the edges. They are basically the same size as the three instrument frames I currently have, 3-1/4" square (no AI or DG, but would think most new would be the same - the UMA units for these are the same size regardless). You might leave an extra .010-.020" for the vertical spacing as the pigtail exits on one side (it is flat, only .009" thick). Doug Windhorn ________________________________________________________________________________
From: CozyGirrrl(at)aol.com
Date: Dec 11, 2002
Subject: Re: UMA light bezels
Dear Doug, thanks so much for the helpful information. ...Chrissi Cozy Mk-IV 13B Turbo www.CozyGirrrl.com Chrissi(at)BlueMountainAvionics.com ________________________________________________________________________________
Date: Dec 11, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: What about Bob
> >List- >I've tried to contact Bob N. several times and have gotten no response. Has >anyone communicated with Bob lately? > >John Karnes >Zenith 601 HDS >Bremerton, WA Talked to John on phone today . . . I've been trying to catch up on pending items of e-mail and orders. I'm temporarily out of books but have some more on order from printer. Had a devil of a time getting the documents published for the parachute system . . . the computer kept barfing and throwing away lots of work pasting the drawings into MSWord . . . Bought a newer bare bones machine and spent the better part of two days spare time getting it loaded with software and configured. Tried editing the huge MSWord document that choked the other machine and things seem to be stable. Sure glad I started keeping all work product on hard drive separate from the boot drive where all software resides. It's really easy to keep the work product backed up over the network . . . and easy to move the whole nine yards from an old to a new computer. Anywho, I'm starting to wade into the backlog. Sorry to be so un-touchable for the past two weeks. Bob . . . ________________________________________________________________________________
Date: Dec 11, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Master disconnect for elec trim &
Autopilot > > >Bob, >I really like the idea of the master disconnect for all of the electric >items which move the control surfaces, and would like to implement it on my >RV-8, likely using one of the switches on my stick grip. I'll have pitch and >roll trim, and a wing leveler autopilot. Since the switch involved will >probably be a push-on/push-off type, an annuciator light indicating that the >systems were disabled might be nice. How would you suggest I go about this? >Thanks. Sure. See http://216.55.140.222/temp/MDRelay.gif >William Slaughter > >PS Any news on the system architecture designs for the FADEC equipped >engines? Haven't heard anything from Lancair as to how they would like to proceed. I'll rattle their cage again. I've got a couple of ideas. Will see which is most attractive to them. Bob . . . |-------------------------------------------------------| | The man who does not read good books has no advantage | | over the man who cannot read them. | | - Mark Twain | |-------------------------------------------------------| ________________________________________________________________________________
Date: Dec 11, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: alternator leads
> > Bob, > I am using an LR3 regulator. I am looking at the alternatives for >suitable automotive alternator that will be compatible with the LR3. There >are very few that have only "B" and "f" terminals. There are a large number >that have a "B" terminal and a "regulator plug" with terminals labeled S, IG, >and L. Is one of these a field lead? Can the others be ignored? In short, >can such a regulator be used with the LR3? Thanks...LRE Generally no. Automotive alternators worth considering for aircraft have built in regulators. You can either modify one of these like B&C does to make them into externally regulated machines or use the built in regulator as shown in figure Z-24. Bob . . . |-------------------------------------------------------| | The man who does not read good books has no advantage | | over the man who cannot read them. | | - Mark Twain | |-------------------------------------------------------| ________________________________________________________________________________
Date: Dec 11, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Breaker or Fuse on Main Alt FLD
> >I have had contradictory advise regarding the circuit protection on the Main >Alt Fld. > >Should I use a breaker or can I use a Fuse? (I'd prefer to use a fuse) At >what rating? > >I'm using B&C alternators (60 amp & 20 amp) with LR3 Voltage regulators on >both. Dual alt/dual battery configuration. > >- Jim Where are you getting contradictions? Diagrams in Appendix Z are consistent. I recommend a fusible link off a fuse block to a 5A breaker on the panel -OR- if acres-of-breakers is your cup of tea, then a 5A breaker off the bus is indicated. I would not recommend a fuse to protect the field circuit UNLESS you were using an old-fashion OV relay that is truly a relay that simply breaks the field circuit to shut down an alternator. While rare, it DOES happen that ov systems (relay or crowbar) get nuisance tripped. If you have a crowbar system, a re-setable breaker is indicated. Bob . . . ________________________________________________________________________________
Date: Dec 11, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: citabria triiong overvoltage relay
> > >Matt, >Thanks the old battery is fine. It reads the full voltage static, I think >12.8 volts. Somebody else having a similar problem says it is most likely >the old over voltage relay causing nuisance trips. We shall see. >Thank you >Joe >----- Original Message ----- > > >>by wx30. The ampmeter jumps up and overvolts cuttign off the alternator. > > >>Resest it and it does it again and again. I have a new alternator, > > >>only 3 years old. The battery is 3 years old also and has plenty of > > >>cranking power. Someone is trying to convince me the battery has a > > >>shorted cell., > > >> > > >> > > >Before I end up replacing the battery and voltage regulator, does anyone >have any ideas? The only form of battery condition that can make the system unstable to the degree that an ov protection system trips is an OPEN battery. If it started your engine then this possibility is eliminated. If you get spikes in the ammeter the same time the ov trips, then there is a problem with the regulator -OR- wiring that hooks up the regulator/field wiring. I had a similar problem with an airplane that was getting transient shorts between the field and b-leads attached to the alternator. There have been situations where pieces came loose inside an alternator and allowed it to go into runaway mode but this is VERY rare. I think Dave S. commented on this and I agree that the problem seems most likely to reside in your regulator. Bob . . . ________________________________________________________________________________
From: "William Slaughter" <willslau(at)alumni.rice.edu>
Subject: UMA light bezels
Date: Dec 11, 2002
Chrissi, If you haven't already, take a look at the FiberLite bezels. They will send you a bare bezel to play with for about $10. Check 'em out at http://sptpanel.com/. Their reverse engraved panel overlays are fantastic as well. William RV-8 -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of CozyGirrrl(at)aol.com Subject: Re: AeroElectric-List: UMA light bezels Dear Doug, thanks so much for the helpful information. ...Chrissi Cozy Mk-IV 13B Turbo www.CozyGirrrl.com Chrissi(at)BlueMountainAvionics.com _ ________________________________________________________________________________
From: CozyGirrrl(at)aol.com
Date: Dec 11, 2002
Subject: Re: UMA light bezels
In a message dated 12/11/2002 10:34:21 PM Central Standard Time, willslau(at)alumni.rice.edu writes: > Chrissi, > If you haven't already, take a look at the FiberLite bezels. They will send > you a bare bezel to play with for about $10. Check 'em out at > http://sptpanel.com/. Their reverse engraved panel overlays are fantastic > as > well. > > William > RV-8 Dear William,great!, I've been looking for lighted/engraved panel people, thanks! ...Chrissi Cozy Mk-IV 13B Turbo www.CozyGirrrl.com Chrissi(at)BlueMountainAvionics.com ________________________________________________________________________________
Date: Dec 12, 2002
From: Andre Beusch - Sun Switzerland Basel - Enterprise Services <Andre.Beusch(at)sun.com>
Subject: A413 HDA-DF strobe power supply schematics ?
Enterprise Services I am trying to repair an old Whelen A413 HDA-DF strobe power supply. It works for a couple of minutes then suddenly stops, no more charging of the capacitor. I have already replaced the high voltage capacitors, but the problem persists. I am looking for the electronics schematic drawing of this unit (or similar). Thanks, Andre ________________________________________________________________________________
From: KITFOXZ(at)aol.com
Date: Dec 12, 2002
Subject: Re: A413 HDA-DF strobe power supply schematics ?
In a message dated 12/12/2002 3:47:46 AM Eastern Standard Time, Andre.Beusch(at)sun.com writes: > > Basel - Enterprise Services > > I am trying to repair an old Whelen A413 HDA-DF strobe power supply. > It works for a couple of minutes then suddenly stops, no more charging of > the capacitor. > I have already replaced the high voltage capacitors, but the problem > persists. > > I am looking for the electronics schematic drawing of this unit (or > similar). > > Thanks, Andre > > Hello Andre, I don't have a schematic handy for you to look at, but I have worked on many circuits of this type in the past and can give you a few generic things to look for. First, you have already replaced the most failure prone part of a PFN (pulse forming network) like that. I assume you have done a thorough check for bad solder joints. Reheating the joints on the board that look suspect can often cure a sick one without even picking up your scope probe. Does the multivibrator power transistor pair actually stop running? They are the next pair of parts that can be replaced without looking too long for another culprit. You need to establish whether the PFN actually stops running and charging the capacitors or maybe the strobe circuit is not firing due to too much resistance in the output circuit. Faulty socket connections at the strobes etc. Do you have a buddy with the same unit that you can borrow to look at voltage, resistance, signal comparisons at various points. I would want to see the signal on the bases and collectors of those power transistors. John ________________________________________________________________________________
Date: Dec 12, 2002
From: Andre Beusch - Sun Switzerland Basel - Enterprise Services <Andre.Beusch(at)sun.com>
Subject: Re: A413 HDA-DF strobe power supply schematics ?
Enterprise Services Hello John, thanks for these advices, actually, after the last flash, the voltage on the high voltage capacitor stays at zero. There is no more charging, no sound, no current draw. Eventually after some rest, it starts again, but for ever shorter periods. There is a unidentified device in series with the power input which could be a thermal switch, that the next thing I will check. Measurement are sort of difficult to do, there is a thick varnish all over the PCB. My scope is also broken, (need a scope to fix it..) and I don't have access to another scope right away. So this may all take a while, my Glasair is not finished anyway. Regards, Andre > Subject: Re: AeroElectric-List: A413 HDA-DF strobe power supply schematics ? > To: aeroelectric-list(at)matronics.com > > > In a message dated 12/12/2002 3:47:46 AM Eastern Standard Time, > Andre.Beusch(at)sun.com writes: > > > > > Basel - Enterprise Services > > > > I am trying to repair an old Whelen A413 HDA-DF strobe power supply. > > It works for a couple of minutes then suddenly stops, no more charging of > > the capacitor. > > I have already replaced the high voltage capacitors, but the problem > > persists. > > > > I am looking for the electronics schematic drawing of this unit (or > > similar). > > > > Thanks, Andre > > > > > > Hello Andre, > > I don't have a schematic handy for you to look at, but I have worked on many > circuits of this type in the past and can give you a few generic things to > look for. First, you have already replaced the most failure prone part of a > PFN (pulse forming network) like that. I assume you have done a thorough > check for bad solder joints. Reheating the joints on the board that look > suspect can often cure a sick one without even picking up your scope probe. > Does the multivibrator power transistor pair actually stop running? They are > the next pair of parts that can be replaced without looking too long for > another culprit. You need to establish whether the PFN actually stops > running and charging the capacitors or maybe the strobe circuit is not firing > due to too much resistance in the output circuit. Faulty socket connections > at the strobes etc. Do you have a buddy with the same unit that you can > borrow to look at voltage, resistance, signal comparisons at various points. > I would want to see the signal on the bases and collectors of those power > transistors. > > John > > > > > > ________________________________________________________________________________
From: "Phil Birkelbach" <phil(at)petrasoft.net>
Subject: Strobe Head Wiring
Date: Dec 12, 2002
I just got my strobes and power supply the other day and I have a question about wiring up the strobe heads. I know that they are all supposed to be hooked up with shielded wire. So my question is, do I use one three conductor sheilded or one two conductor sheilded cable with one of the three connections as the shield? I'm guessing one three conductor sheilded with the shields grounded at the power supply, but I want to make sure. Godspeed, Phil Birkelbach RV-7 Houston http://www.myrv7.com ________________________________________________________________________________
Date: Dec 12, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Strobe Head Wiring
> > >I just got my strobes and power supply the other day and I have a question >about wiring up the strobe heads. I know that they are all supposed to be >hooked up with shielded wire. So my question is, do I use one three >conductor sheilded or one two conductor sheilded cable with one of the three >connections as the shield? I'm guessing one three conductor sheilded with >the shields grounded at the power supply, but I want to make sure. > >Godspeed, >Phil Birkelbach >RV-7 Houston >http://www.myrv7.com No instructions with the hardware? All the kits I've seen came with three conductor shielded wire. The strobe heads need ground, hv and trigger lines plus a shield. Bob . . . ________________________________________________________________________________
Date: Dec 12, 2002
From: Charlie and Tupper England <cengland(at)netdoor.com>
Subject: Re: A413 HDA-DF strobe power supply schematics
? Andre Beusch - Sun Switzerland Basel - Enterprise Services wrote: - Enterprise Services > > Hello John, > > thanks for these advices, > > actually, after the last flash, the voltage on the high voltage capacitor stays at zero. > There is no more charging, no sound, no current draw. > Eventually after some rest, it starts again, but for ever shorter periods. > > There is a unidentified device in series with the power input which could be a thermal switch, that > the next thing I will check. > > Measurement are sort of difficult to do, there is a thick varnish all over the PCB. > > My scope is also broken, (need a scope to fix it..) and I don't have access to another scope right > away. > > So this may all take a while, my Glasair is not finished anyway. > > > Regards, Andre > snips >>> Andre, If you own a scope I may be telling you something you already know, but here's a 'shade tree' troubleshooting technique. Actually it's only shade tree if you must use option 2 or 3. Use some type of cooling liquid on the various components to see if the oscillator will restart more quickly. Choices of coolant: 1. 'freeze spray' from an electronics supply house (hard to find due to ozone laws) 2. brake & carb cleaner in an aerosol can, if it feels very cold when sprayed 3. regular old rubbing alcohol & a q-tip swab All the usual safety, environmental & health liability disclaimers apply here. You obviously don't want sparks & open flame around while you do this. Cool the entire circuit 1st & see if it will restart when cooled. If it does, try cooling individual components (after waiting for it to shut down on its own) to isolate the bad one. Remember that if you use too much, the coolant will cool multiple components by cooling their leads where they attach to the circuit board. Charlie ________________________________________________________________________________
Date: Dec 12, 2002
From: John Schroeder <jschroeder(at)perigee.net>
Subject: LED's: Good Source
________________________________________________________________________________
Date: Dec 12, 2002
From: John Schroeder <jschroeder(at)perigee.net>
Subject: Re: LED's: Good Source
Oooops! No URL - Sorry. http://www.theledlight.com/led-assemblies.html John ________________________________________________________________________________
Date: Dec 12, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: re: Electrical System redux
Hi Bob, Thanks for your advice. Like Columbo, just a few more questions, sir. I think that I will go with a system similar to the one you have in your book on Figure Z-12. I like the redundancy of 2 alternators, and with all electric, a 20A aux alternator will power all the avionics in my F1-Rocket (like an RV-4.) The reason I'm thinking a 20A vs the 8A unit is that the gps/nav/com draws about 7A alone on transmit. Granted, I don't have a lot to say, but on a dark and stormy night I think that the extra 2 lbs will be the least of my worries. Your thoughts? Main alternator sizing is driven by CONTINUOUS loads plus headroom for battery charging. The standby system needs to be configured for ENDURANCE meaning that when the main alternator is down, you want unlimited endurance with 8-10A continuous load while holding your battery in reserve for approach to landing. Intermittent loads like transmit, trim, flaps, etc are insignificant to this consideration. Anyway, I guess that I'm concerned about an overvoltage on the main alternator, Easy to handle with rudimentary ov protection . . . see articles on website and discussions in the AeroElectric Connection. or a short on the main alt or main bus. How is this going to happen? It's sorta like worrying about wings falling off or propellers flying away. It's easy to fabricate your airplane in ways that make these probabilities too small to worry about. In this case, the first step would be to open the master switch. Next, close the E-bus feed, then the aux alt switch. As you say, the order these switches are opened and closed is important. Now, there is nothing to excite the field for the aux alt, since it feeds from the main bus, which is now unpowered, right? What did I miss here? Is an overvoltage or short that unlikely? yes . . . lots of folks worry about these things based on reading too many dark-n-stormy-night stories without getting the benefit of critical analysis of how things failed and what could be done to either make the system TOLERANT of the failure. ad the biggest problem will be the belt breaking, or an internal failure of the main alt resulting in the regulator not providing any field voltage to the main alt? . . . the most robust systems ASSUME that critical components are going to fail to function. The system becomes robust by deducing alternative modes of operation wherein the failure of any single component will not produce a situation that causes you to break a sweat. How 'bout feeding the aux alt field off the essential bus instead? Or even the battery bus? Further, with the battery contactor open and a short on the main bus, should the B lead from the aux alt go to the battery bus, or essential bus? Maybe I'm thinking too much, and these failure modes are just too remote, but I know that just about anything can happen in aviation. I'm not suggesting that every kind of failure you can imagine shouldn't be considered. They fall into three categories (1) redesign or select alternate component to reduce likelihood of failure [which still doesn't make it ZERO], (2) design system and mode of operation so that the outcome of any flight that suffers the failure is comfortably assured or (3) failure is so remote as to make further consideration unnecessary. Also, I'm thinking about using a DPDT switch for the aux alt and using the xtra set of terminals to switch the ammeter so I don't need two ammeters--what do you think? It would need to be a three pole switch. You need to switch ammeter leads as pairs . . . but what you propose would work. You show 4AWG and 2AWG from the battery contactor to the starter contactor in different places in your book--must be a typo. Which do you recommend--remember, I'm cranking an IO-540? Depends on your airplane. 2AWG is the minimum when battery and engine are on opposite ends of airplane. On sea-planes with large separations between engine and battery(s) wires have been as large as 00AWG (twice the cross section of 2AWG). So, if your battery is up front, close to firewall, 4AWG will be fine. If your battery is behind seats, 2AWG is recommended. Keep in mind that the power distribution diagrams are seeds of an array of ideas for how to configure a system for operation . . . EVERY detail of these drawings (such as wire gage) needs to be considered in light of your particular situation. Thanks a lot for your help with these questions, My pleasure . . . PS--Really like the line in your book about vaccuum systems being for cleaning carpets. Love to tell my buds that one. Happy Holidays. I've had a lot of supportive response on that one . . . Vacuum systems were marvelous inventions back in the days when fat venturi tubes on the fuselage were the best we could do. Remember that lots of airplanes had gyros a decade or more before they got batteries, starters and generators. Like carburetors and magnetos, vacuum pumps need to make way for better ways . . . Bob . . . -------------------------------------------- | People are far more willing to pay | | for being amused than for anything else. | | -Thomas Edison- | -------------------------------------------- ________________________________________________________________________________
Date: Dec 12, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Contactors, Master Switches
Bob: First off, thanks for all the excellent articles on your site. They're proving extremely helpful as I put together my electrical system. Next, a couple of questions: Sorry to take so long to get back to you. I've been snowed for several weeks with other tasks. I'm getting back into the "AeroElectric" saddle . . . 1. I installed your alternator disconnect contactor for the internally-regulated alternator. I connected the indicated ground on the contactor terminal opposite the band on the diode. When I tested with a 12V battery, the contactor closed, but was shorted (the leads and contactor were noticeably warm to the touch). The whole contactor warmed up in just a few seconds? I removed the ground lead, and the contactor still functions, independent of polarity. What did I do wrong? Did I damage something? The contactor itself is not polarity sensitive. It's just a coil of wire that creates a magnetic field to close the contactor. The contactor's mechanism doesn't care what the polarity of the magnetic field. A contactor WILL get too hot to touch after a few minutes. They draw about 0.8A and therefore have to dissipate 8-10 watts depending on bus voltage. If the contactor is still working, then I'm inclined to believe it's okay. 2. I notice that you changed the master switch to an S700-2-10 switch type from the simultaneous on and off configuration and high-lighted this with a note. I thought the original scheme was neat, but I'm sure you've a very good reason for the change. What is it? Alternators generally do not run well without a battery on line. Noise is higher, voltage stability lower and the alternator can be stalled with momentary inrush loads from things like landing lights or landing gear motors. The split rocker switch that appeared on light singles in the 60's provided mechanical interlocking such that the battery side of the switch could be ON without having the alternator on too . . . This allows for shutting down a misbehaving alternator and leaving the alternator off until after the engine is started. Interlocking pins between the two halves of the switch made sure that if the battery was taken off line, the alternator would be taken off with it. The S700-2-10, progressive transfer switch mimics functionality of the split rocker. One COULD consider a two pole, single throw switch for bringing alternator and battery ON and OFF together and using a pullable breaker (needed for crowbar ov protection system) for disabling a misbehaving alternator . . . a rare event. Either combination (S700-2-10) -OR- (S700-2-3 plus breaker) would be functionally adequate. The S700-2-10 is just more elegant. Have you considered joining us on the AeroElectric List? Bob . . . |-------------------------------------------------------| | The man who does not read good books has no advantage | | over the man who cannot read them. | | - Mark Twain | |-------------------------------------------------------| ________________________________________________________________________________
From: "William Slaughter" <willslau(at)alumni.rice.edu>
Subject: Master disconnect for elec trim & Autopilot
Date: Dec 12, 2002
Bob, 1)Do you consider the latching circuitry/momentary switch combination an important element of this device? I ask because my stick grip already has SPST push-off push-on switches installed, not momentary switches. They could be changed out, but that's a bit of a hassle. Presuming that most OBAM aircraft don't have any such master disconnect at all, does the latching circuitry/momentary switch combination offer a noticeable improvement over controlling the relay with a SPST switch? 2) My interest in the FADEC electrical architecture is not just academic - my FADEC unit is going to be delivered in about 60 days. Unlike the Lancair 4's however, I'm building a (hopefully) lightweight night/VFR RV-8. The "basic" FADEC plan is to have just a 7ah battery for the second FADEC power source, but this would not comfortably run the engine for fuel duration. My current thinking is to add the 8ah B&C alternator on the small battery circuit (dedicated to FADEC power supply), as this is the lightest method of gaining the desired endurance. Another choice, if more weight is needed aft, is to forego the B&C alternator and install a second 17ah battery in the back alongside the primary one. Looking forward to seeing your ideas on this matter. Thanks again. William -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of Robert L. Nuckolls, III Subject: Re: AeroElectric-List: Master disconnect for elec trim & Autopilot > > >Bob, >I really like the idea of the master disconnect for all of the electric >items which move the control surfaces, and would like to implement it on my >RV-8, likely using one of the switches on my stick grip. I'll have pitch and >roll trim, and a wing leveler autopilot. Since the switch involved will >probably be a push-on/push-off type, an annuciator light indicating that the >systems were disabled might be nice. How would you suggest I go about this? >Thanks. Sure. See http://216.55.140.222/temp/MDRelay.gif ________________________________________________________________________________
Date: Dec 12, 2002
From: GLikar <glikar(at)shaw.ca>
Subject: Re: LED's: Good Source
Try these for plans and ideas, http://groups.msn.com/whitelightLED/discussions.msnw . I've converted my hiking headlamp with leds from here - $1.75 ea. http://www.whitelightled.com/ Regards GLL ________________________________________________________________________________
Date: Dec 13, 2002
From: Andre Beusch - Sun Switzerland Basel - Enterprise Services <Andre.Beusch(at)sun.com>
Subject: Re: A413 HDA-DF strobe power supply schematics ?
Enterprise Services Charlie, that is a good point, unfortunately, the unit has now completely failed, so it won't help. BTW, freezing spray is easy to get here in Switzerland. Investing enough time I will eventually be able to repair it, even without a schematic diagram. A new unit is about $370 at ACS, I have already "invested" $30 for new capacitors. Regards, Andre > Andre, > > If you own a scope I may be telling you something you already know, but here's a > 'shade tree' troubleshooting technique. Actually it's only shade tree if you > must use option 2 or 3. > > Use some type of cooling liquid on the various components to see if the > oscillator will restart more quickly. > > Choices of coolant: > 1. 'freeze spray' from an electronics supply house (hard to find due to ozone laws) > 2. brake & carb cleaner in an aerosol can, if it feels very cold when sprayed > 3. regular old rubbing alcohol & a q-tip swab > > All the usual safety, environmental & health liability disclaimers apply here. > You obviously don't want sparks & open flame around while you do this. > > Cool the entire circuit 1st & see if it will restart when cooled. If it does, > try cooling individual components (after waiting for it to shut down on its own) > to isolate the bad one. Remember that if you use too much, the coolant will cool > multiple components by cooling their leads where they attach to the circuit board. > > > > ________________________________________________________________________________
From: "Ron Raby" <ronr(at)advanceddesign.com>
Subject: Ground strap
Date: Dec 13, 2002
I have qty 3 7ft long ground straps from an obselete product line. They are made from 3/4" tinned copper braid and have lugs with 1/4" holes. good for 85 amps. Something for nothing for whoever wants one. just send me your adress and I will mail one to you. Cleaning out my stk room. Ron Raby N829R ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> Subject: AeroElectric-List: re: Electrical System redux > > Hi Bob, > > Thanks for your advice. Like Columbo, just a few more questions, sir. I > think that I will go with a system similar to the one you have in your > book on Figure Z-12. I like the redundancy of 2 alternators, and with > all electric, a 20A aux alternator will power all the avionics in my > F1-Rocket (like an RV-4.) The reason I'm thinking a 20A vs the 8A unit > is that the gps/nav/com draws about 7A alone on transmit. Granted, I > don't have a lot to say, but on a dark and stormy night I think that the > extra 2 lbs will be the least of my worries. Your thoughts? > > Main alternator sizing is driven by CONTINUOUS loads plus headroom > for battery charging. The standby system needs to be configured > for ENDURANCE meaning that when the main alternator is down, > you want unlimited endurance with 8-10A continuous load while holding your > battery in reserve for approach to landing. Intermittent > loads like transmit, trim, flaps, etc are insignificant to > this consideration. > > Anyway, I > guess that I'm concerned about an overvoltage on the main alternator, > > Easy to handle with rudimentary ov protection . . . see articles > on website and discussions in the AeroElectric Connection. > > or a short on the main alt or main bus. > > How is this going to happen? It's sorta like worrying about > wings falling off or propellers flying away. It's easy to > fabricate your airplane in ways that make these probabilities > too small to worry about. > > In this case, the first step would > be to open the master switch. Next, close the E-bus feed, then the aux > alt switch. As you say, the order these switches are opened and closed > is important. Now, there is nothing to excite the field for the aux alt, > since it feeds from the main bus, which is now unpowered, right? What > did I miss here? Is an overvoltage or short that unlikely? > > yes . . . lots of folks worry about these things based > on reading too many dark-n-stormy-night stories without > getting the benefit of critical analysis of how things > failed and what could be done to either make the system > TOLERANT of the failure. > > ad the > biggest problem will be the belt breaking, or an internal failure of the > main alt resulting in the regulator not providing any field voltage to > the main alt? > > . . . the most robust systems ASSUME that critical > components are going to fail to function. The system > becomes robust by deducing alternative modes of operation > wherein the failure of any single component will not > produce a situation that causes you to break a sweat. > > How 'bout feeding the aux alt field off the essential bus > instead? Or even the battery bus? Further, with the battery contactor > open and a short on the main bus, should the B lead from the aux alt go > to the battery bus, or essential bus? Maybe I'm thinking too much, and > these failure modes are just too remote, but I know that just about > anything can happen in aviation. > > I'm not suggesting that every kind of failure you can > imagine shouldn't be considered. They fall into three > categories (1) redesign or select alternate component to > reduce likelihood of failure [which still doesn't make > it ZERO], (2) design system and mode of operation so > that the outcome of any flight that suffers the failure > is comfortably assured or (3) failure is so remote as > to make further consideration unnecessary. > > Also, I'm thinking about using a DPDT > switch for the aux alt and using the xtra set of terminals to switch the > ammeter so I don't need two ammeters--what do you think? > > It would need to be a three pole switch. You need to switch > ammeter leads as pairs . . . but what you propose would work. > > You show 4AWG > and 2AWG from the battery contactor to the starter contactor in different > places in your book--must be a typo. Which do you recommend--remember, > I'm cranking an IO-540? > > Depends on your airplane. 2AWG is the minimum when battery and engine > are on opposite ends of airplane. On sea-planes with large > separations between engine and battery(s) wires have been > as large as 00AWG (twice the cross section of 2AWG). So, > if your battery is up front, close to firewall, 4AWG will > be fine. If your battery is behind seats, 2AWG is recommended. > > Keep in mind that the power distribution diagrams are > seeds of an array of ideas for how to configure a system > for operation . . . EVERY detail of these drawings (such > as wire gage) needs to be considered in light of your > particular situation. > > Thanks a lot for your help with these questions, > > My pleasure . . . > > PS--Really like the line in your book about vaccuum systems being for > cleaning carpets. Love to tell my buds that one. Happy Holidays. > > I've had a lot of supportive response on that one . . . > Vacuum systems were marvelous inventions back in the > days when fat venturi tubes on the fuselage were > the best we could do. Remember that lots of airplanes > had gyros a decade or more before they got batteries, > starters and generators. > > Like carburetors and magnetos, vacuum pumps need to > make way for better ways . . . > > > Bob . . . > -------------------------------------------- > | People are far more willing to pay | > | for being amused than for anything else. | > | -Thomas Edison- | > -------------------------------------------- > > ________________________________________________________________________________
Date: Dec 13, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: RE: Master disconnect for elec trim & Autopilot
> > >Bob, >1)Do you consider the latching circuitry/momentary switch combination an >important element of this device? I ask because my stick grip already has >SPST push-off push-on switches installed, not momentary switches. They could >be changed out, but that's a bit of a hassle. Presuming that most OBAM >aircraft don't have any such master disconnect at all, does the latching >circuitry/momentary switch combination offer a noticeable improvement over >controlling the relay with a SPST switch? Nope. That's the way I would do it but if you have an idea more attractive to you, by all means . . . >2) My interest in the FADEC electrical architecture is not just academic - >my FADEC unit is going to be delivered in about 60 days. Unlike the Lancair >4's however, I'm building a (hopefully) lightweight night/VFR RV-8. The >"basic" FADEC plan is to have just a 7ah battery for the second FADEC power >source, but this would not comfortably run the engine for fuel duration. My >current thinking is to add the 8ah B&C alternator on the small battery >circuit (dedicated to FADEC power supply), as this is the lightest method of >gaining the desired endurance. Another choice, if more weight is needed aft, >is to forego the B&C alternator and install a second 17ah battery in the >back alongside the primary one. Looking forward to seeing your ideas on this >matter. Airplanes with electrically dependent engines are beginning to outstrip what's practical to carry in terms of lead and acid. The second alternator is a good idea but doesn't need to be dedicated to FADEC service . . . the all electric system on a budget would work find with FADEC running from an Aux battery. Have the SD-8 drive the Aux battery instead of the main battery and run the E-bus from the aux battery bus too. Aux battery would not be tied to bus for cranking. During main alternator failure, you shut down the main battery to preserve approach to landing reserves and run from the SD-8. If the SD-8 turns out to be too light, then upsize to the SD-20. Bob . . . ________________________________________________________________________________
Date: Dec 13, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Fwd: new voltage regulator
Bob I just purchased Van's 60 amp alternator which has an internal voltage regulator. For the previous alternator (not regulated) I installed your 14 v linear regulator. Can I take remove this regulator now that the alternator has one? Sure. You need to add b-lead disconnect contactor and OV protection as shown in Figure Z-24 The one thing I like about that regulator is the yellow light that indicates low voltage. Is there another way to trigger a low voltage light? Yup. Working the LVWarn/AuxBatManagement module instructions now. Probably get them posted this weekend and put the kits up on the website. Bob . . . |-------------------------------------------------------| | The man who does not read good books has no advantage | | over the man who cannot read them. | | - Mark Twain | |-------------------------------------------------------| ________________________________________________________________________________
From: DWENSING(at)aol.com
Date: Dec 13, 2002
Subject: Re: Ground strap
In a message dated 12/13/02 10:53:22 AM Eastern Standard Time, ronr(at)advanceddesign.com writes: > I have qty 3 7ft long ground straps from an obselete product line. They are > made from 3/4" tinned copper braid and have lugs with 1/4" holes. good for > 85 amps. Something for nothing for whoever wants one. just send me your > adress and I will mail one to you. Cleaning out my stk room. > > Hello Ron, I would like one if I am not too late. Dale Ensing 1050 Baron Road Weddington NC 28173 Thanks Dale ________________________________________________________________________________
From: DWENSING(at)aol.com
Date: Dec 13, 2002
Subject: Re: Ground strap
In a message dated 12/13/02 10:53:22 AM Eastern Standard Time, ronr(at)advanceddesign.com writes: > just send me your > adress and I will mail one to you. Ron, I forgot to add that I will be happy to pay shipping. Dale Ensing ________________________________________________________________________________
From: CBFLESHREN(at)aol.com
Date: Dec 13, 2002
Subject: Re: Ground strap
Hey Ron , I'd be happy to have one . I'll send ya back the shipping cast too if ya include your address ! Thanks, Chris Fleshren [Unable to display image] ________________________________________________________________________________
From: "Ron Raby" <ronr(at)advanceddesign.com>
Subject: Re: Ground strap
Date: Dec 13, 2002
keith,dwane and todd got the ground straps. Ron ----- Original Message ----- From: <DWENSING(at)aol.com> Subject: Re: AeroElectric-List: Ground strap > > In a message dated 12/13/02 10:53:22 AM Eastern Standard Time, > ronr(at)advanceddesign.com writes: > > > > I have qty 3 7ft long ground straps from an obselete product line. They are > > made from 3/4" tinned copper braid and have lugs with 1/4" holes. good for > > 85 amps. Something for nothing for whoever wants one. just send me your > > adress and I will mail one to you. Cleaning out my stk room. > > > > > > Hello Ron, > I would like one if I am not too late. > Dale Ensing > 1050 Baron Road > Weddington NC 28173 > Thanks > Dale > > ________________________________________________________________________________
From: TSaccio(at)aol.com
Date: Dec 13, 2002
Subject: Re: Ground strap
I'd be very interested in the ground straps, If possible send to: Tom Saccio 4373 Maules Point Rd Blounts Creek NC 27814 tsaccio(at)aol.com Please send address and I would be glad to send you a check for the shipping charges. Thank you, Tom Saccio ________________________________________________________________________________
Date: Dec 13, 2002
Subject: Lightspeed hall effect module failure
From: czechsix(at)juno.com
Anyone else had, or heard of, a failure like this? I have dual crank-triggered Lightspeeds so this failure mode won't affect me, but I thought I'd pass along the info FYI... --Mark Navratil Cedar Rapids, Iowa RV-8A N2D finishing.... IAD03IA017 Incident occurred Tuesday, October 22, 2002 at LEESBURG, VA Aircraft:CRAIG N. MOEN RV-8, registration: N184CM Injuries: 1 Uninjured. This is preliminary information, subject to change, and may contain errors. Any errors in this report will be corrected when the final report has been completed. On October 22, 2002, about 1600 eastern standard time, a homebuilt RV-8, N184CM, experienced a failure of the right ignition system during descent into Leesburg Executive Airport (JYO), Leesburg, Virginia. The airplane landed uneventfully, and the certificated private pilot/builder/owner was not injured. No flight plan was filed for the flight that originated at Elizabethtown Airport, (4W1), Elizabethtown, North Carolina, about 1400. Visual meteorological conditions prevailed for the personal flight conducted under 14 CFR Part 91. According to the pilot, he was on a return flight from Florida, when he was forced to land at Elizabethtown due to weather. While in the traffic pattern the engine backfired a few times. After landing, and while taxiing to the ramp, he determined that the right ignition source was working intermittently. The pilot was unable to replace the right ignition source in Elizabethtown, and returned to Leesburg the following day. As the airplane made a normal descent into Leesburg, the pilot discovered the right ignition source was "completely dead." The pilot had installed a Dual Lightspeed Plasma II ignition system with Hall Effect Sensor Modules, which replaced both magnetos. The pilot removed the back plate of the right Hall Effect sensor module and found the timing rotor had fractured, and the internal face of the back plate exhibited rotational scoring. The pilot reported that the right Hall Effect sensor module had accrued a total of 34 hours. According to the manufacturer, 400 timing rotors were currently in use and there been no reported failures. The fractured timing rotor and back plate were sent to Safety Board's Materials Laboratory, Washington, D.C, for further examination. ________________________________________________________________________________
From: N823ms(at)aol.com
Date: Dec 13, 2002
Subject: Re: Ground strap
Ron: Are these good for a grounding strap? If they are, I could use one. Regards, Ed Silvanic Lancair ES N823MS(at)aol.com 1741 Roseberry Cove Collierville, TN 38017 Thanks ________________________________________________________________________________
From: "Dave Grosvenor" <dwg(at)iafrica.com>
Subject: Bob - AEC70.zip
Date: Dec 14, 2002
Bob, is your AEC70.zip file still available on the web somewhere? I tried the old link but it wasn't there. Dave ________________________________________________________________________________
From: BillRVSIX(at)aol.com
Date: Dec 14, 2002
Subject: Van's instrument lighting ?
Hello IM trying to figure out the breaker size for van's lighted instruments. I have six lighted instrument connecting to a breaker but I don't know how many amps or watts the lights are to figure out the breaker and wire size. its a 12 volt system. 2 ?-- My six flight instruments will all be lite by the EL light bezels and I was wondering if any one new if the van's lighted instruments are going to match or look the same color white/blue color as the light bezels or is it such a problem to match lighted instruments I shouldn't worry about it. ________________________________________________________________________________
From: "Fred Stucklen" <wstucklen1(at)cox.net>
Subject: Lightspeed hall effect module failure
Date: Dec 14, 2002
Hall Effect sensors, and for that matter, inductive sensors, can and do fail. Most failures are Quality related. I had an inductive sensor fail on a Jeff Rose electronic ignition. The failure was due to a QC issue during the manufacturing process. Jeff changed his source, and the problem went away.... Fred Stucklen Working on a new RV-6A Subject: Lightspeed hall effect module failure From: czechsix(at)juno.com Anyone else had, or heard of, a failure like this? I have dual crank-triggered Lightspeeds so this failure mode won't affect me, but I thought I'd pass along the info FYI... --Mark Navratil Cedar Rapids, Iowa RV-8A N2D finishing.... IAD03IA017 Incident occurred Tuesday, October 22, 2002 at LEESBURG, VA Aircraft:CRAIG N. MOEN RV-8, registration: N184CM Injuries: 1 Uninjured. This is preliminary information, subject to change, and may contain errors. Any errors in this report will be corrected when the final report has been completed. On October 22, 2002, about 1600 eastern standard time, a homebuilt RV-8, N184CM, experienced a failure of the right ignition system during descent into Leesburg Executive Airport (JYO), Leesburg, Virginia. The airplane landed uneventfully, and the certificated private pilot/builder/owner was not injured. No flight plan was filed for the flight that originated at Elizabethtown Airport, (4W1), Elizabethtown, North Carolina, about 1400. Visual meteorological conditions prevailed for the personal flight conducted under 14 CFR Part 91. According to the pilot, he was on a return flight from Florida, when he was forced to land at Elizabethtown due to weather. While in the traffic pattern the engine backfired a few times. After landing, and while taxiing to the ramp, he determined that the right ignition source was working intermittently. ________________________________________________________________________________
From: DHPHKH(at)aol.com
Date: Dec 14, 2002
Subject: Re: Lightspeed hall effect module failure
Gang, Not a Hall effect module failure, but... We had some previous discussion about melting the RG58 A/U leads from the electronics boxes to the coils (Thanks, Richard). I'd already installed a set, but I went back and did a little test. Stuck a piece of RG58 in front of a heat gun, warmed it up to about 200F (I have a Raytec to check temp), then mashed it with a pair of pliers. Soft as bubble gum, easily shorts the center conductor to the braid. Tells me the stuff has no business in an engine compartment; it has the potential to short almost anyplace it's clamped, squeezed, or in a tight radius. RG400 passed the same test with ease, so that's what I have installed now. However, there's no free lunch. Two possible downsides. RG400 is much stiffer, so it required more care in arranging things for strain relief and fixation. Second, the outer insulation (covering the braid) is tough, but very thin and seems to be notch sensitive. An outer braid rupture to ground may have the potential for a tiny arc. Maybe not, don't know coil supply voltage, coil resistance, or internal supression in the black box, so don't know voltage on what I'm seeing as the ground side of the coil circuit. Probably won't fail the ignition, but it may cause a mystery radio noise? I'm guessing. Anyway, I used nothing but rubber lined MS clamps to fixate the cable runs, avoiding other surface contact. Good practice anyway. Dan Horton ________________________________________________________________________________
From: "Dennis O'Connor" <doconnor(at)chartermi.net>
Subject: Re: Lightspeed hall effect module failure
Date: Dec 14, 2002
Straight RG58U , Trade Number 9201, with the polyethylene insulation is rated to 75 degs. Centigrade... It is the foam insulator that makes the coax more flexible than the solid ethylene insulator, but the foam softens at a much lower temperature, also.. Denny ----- Original Message ----- From: <DHPHKH(at)aol.com> Subject: Re: AeroElectric-List: Lightspeed hall effect module failure > > Gang, > Not a Hall effect module failure, but... > > We had some previous discussion about melting the RG58 A/U leads from > the electronics boxes to the coils (Thanks, Richard). I'd already installed > a set, but I went back and did a little test. Stuck a piece of RG58 in front > of a heat gun, warmed it up to about 200F (I have a Raytec to check temp), > then mashed it with a pair of pliers. Soft as bubble gum, easily shorts the > center conductor to the braid. Tells me the stuff has no business in an > engine compartment; it has the potential to short almost anyplace it's > clamped, squeezed, or in a tight radius. > > RG400 passed the same test with ease, so that's what I have installed > now. However, there's no free lunch. Two possible downsides. RG400 is much > stiffer, so it required more care in arranging things for strain relief and > fixation. Second, the outer insulation (covering the braid) is tough, but > very thin and seems to be notch sensitive. An outer braid rupture to ground > may have the potential for a tiny arc. Maybe not, don't know coil supply > voltage, coil resistance, or internal supression in the black box, so don't > know voltage on what I'm seeing as the ground side of the coil circuit. > Probably won't fail the ignition, but it may cause a mystery radio noise? > I'm guessing. Anyway, I used nothing but rubber lined MS clamps to fixate > the cable runs, avoiding other surface contact. Good practice anyway. > > Dan Horton > > ________________________________________________________________________________
Date: Dec 14, 2002
From: richard(at)riley.net
Subject: Re: Lightspeed hall effect module failure
> >Gang, > Not a Hall effect module failure, but... > > We had some previous discussion about melting the RG58 A/U leads from >the electronics boxes to the coils (Thanks, Richard). I'd already installed >a set, but I went back and did a little test. Stuck a piece of RG58 in front >of a heat gun, warmed it up to about 200F (I have a Raytec to check temp), >then mashed it with a pair of pliers. Soft as bubble gum, easily shorts the >center conductor to the braid. Tells me the stuff has no business in an >engine compartment; it has the potential to short almost anyplace it's >clamped, squeezed, or in a tight radius. Thanks for doing the test, it's nice to have verification! > RG400 passed the same test with ease, so that's what I have > installed >now. However, there's no free lunch. Two possible downsides. RG400 is much >stiffer, so it required more care in arranging things for strain relief and >fixation. Second, the outer insulation (covering the braid) is tough, but >very thin and seems to be notch sensitive. An outer braid rupture to ground >may have the potential for a tiny arc. Maybe not, don't know coil supply >voltage, coil resistance, or internal supression in the black box, so don't >know voltage on what I'm seeing as the ground side of the coil circuit. >Probably won't fail the ignition, but it may cause a mystery radio noise? >I'm guessing. Anyway, I used nothing but rubber lined MS clamps to fixate >the cable runs, avoiding other surface contact. Good practice anyway. In my new installation I've covered the RG400 with shrink tube. May be overkill - and it does end up even stiffer - but i agree with your concern about the outer insulator. ________________________________________________________________________________
Date: Dec 14, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Lightspeed hall effect module failure
> >Hall Effect sensors, and for that matter, inductive sensors, can and do >fail. Most failures are Quality related. I had an inductive sensor fail on >a Jeff Rose electronic ignition. The failure was due to a QC issue during >the manufacturing process. Jeff changed his source, and the problem went >away.... > >Fred Stucklen >Working on a new RV-6A According to the preliminary report, it seems this device suffered some sort of mechanical failure. Bob . . . ________________________________________________________________________________
Date: Dec 14, 2002
Subject: crimping solid conductors no-no?
From: czechsix(at)juno.com
From the RV-List....is this really a no-no to put a crimp connector on a solid wire conductor like a diode has? Understand it may not be optimal but for a joint that's not really critical or under much mechanical stress like the spike diode in this case, is it really something to be concerned about? --Mark Navratil Cedar Rapids, Iowa RV-8A N2D fiberglassing.... The ACS A-510-2 ignition switch comes with a diode to put across the starter solenoid winding but I did not use it because it had the connecting terminals crimped on to the diode wires (solid conductors) which is bad practice, as solid copper wire will "cold flow" and the terminals will become loose, which was the case with that diode. So I used another diode with stranded wire pig-tails soldered to it and terminals crimped on them. ________________________________________________________________________________
Date: Dec 14, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: crimping solid conductors no-no?
> > From the RV-List....is this really a no-no to put a crimp connector on a >solid wire conductor like a diode has? Understand it may not be optimal >but for a joint that's not really critical or under much mechanical >stress like the spike diode in this case, is it really something to be >concerned about? Sure . . . why not? Consider that when you put a full crimp on stranded wires, the area under the crimp becomes 'gas tight' meaning that not one molecule of anything is going to get inside . . . sounds pretty SOLID to me. >--Mark Navratil >Cedar Rapids, Iowa >RV-8A N2D fiberglassing.... > > > >The ACS A-510-2 ignition switch comes with a diode to put across the >starter >solenoid winding but I did not use it because it had the connecting >terminals crimped on to the diode wires (solid conductors) which is bad >practice, as solid copper wire will "cold flow" and the terminals will >become loose, which was the case with that diode. So I used another diode >with stranded wire pig-tails soldered to it and terminals crimped on >them. Interesting. When the AD was first issued against the A-510 series switches, a diode was added across the switch contacts . . . which we could deduce was not effective. See: http://www.aeroelectric.com/articles/spikecatcher.pdf . . . if they now recommend that the diode be placed across the contactor coil instead, then it's a good thing. Solid copper wire doesn't "cold flow" . . . if terminals become loose on the wire with time, it's because the crimp was incomplete or inadequate in the first place. If you check out the picture of our S702-1 crossfeed contactor with diodes installed at http://www.aeroelectric.com/Catalog/switch/s701-2.jpg . . . you will see PIDG terminals installed on solid conductor diode leads. I'll draw your attention to something else in the picture . . . the diodes are 1N5400 series devices rated at 3A and electrically oversized to the task by about 100 times. The reason I selected these devices is because of their heavier, mechanically more robust packaging features not the least of which was fatter wires that do a better job of mating up with a PIDG crimp. 1N4000 series diodes are often recommended . . . if I don't have fat-wire alternatives to the 1A diodes, I'll double the end of the leadwire back on itself about 1/4" before putting the finer wire into the wiregrip area of the terminal. Bob . . . ________________________________________________________________________________
Date: Dec 14, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Bob - AEC70.zip
> >Bob, is your AEC70.zip file still available on the web somewhere? I tried >the old link but it wasn't there. >Dave Try http://216.55.140.222/CD/AEC7_0.zip Bob . . . ________________________________________________________________________________
From: "David Swartzendruber" <dswartzendruber(at)earthlink.net>
Subject: Re: crimping solid conductors no-no?
Date: Dec 14, 2002
My preference would be to use a non-insulated terminal and soldering it to the lead of the diode, then cover the whole thing, except for the ring ends of the terminals, with heat shrink tubing. I'm not convinced that crimping onto the solid lead results in everything becoming solid inside. Perhaps some of the space is still air. David Swartzendruber Wichita > > From the RV-List....is this really a no-no to put a crimp connector on a > >solid wire conductor like a diode has? Understand it may not be optimal > >but for a joint that's not really critical or under much mechanical > >stress like the spike diode in this case, is it really something to be > >concerned about? > > Sure . . . why not? Consider that when you put a full crimp > on stranded wires, the area under the crimp becomes 'gas tight' > meaning that not one molecule of anything is going to get > inside . . . sounds pretty SOLID to me. > ________________________________________________________________________________
From: DMarti1029(at)aol.com
Date: Dec 14, 2002
Subject: Re: Ground strap
If possible I Would like one too DENNIS Martin 9311 Fairground Rd. Louisville Ky, 40291 ________________________________________________________________________________
From: "Dave Grosvenor" <dwg(at)iafrica.com>
Subject: Re: Bob - AEC70.zip
Date: Dec 15, 2002
Thanks Bob, got it. Dave ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> Subject: Re: AeroElectric-List: Bob - AEC70.zip > > > > >Bob, is your AEC70.zip file still available on the web somewhere? I tried > >the old link but it wasn't there. > >Dave > > Try http://216.55.140.222/CD/AEC7_0.zip > > Bob . . . > > ________________________________________________________________________________
From: "Ron Raby" <ronr(at)advanceddesign.com>
Subject: Re: Ground strap
Date: Dec 15, 2002
Dennis, I allready gave them out Ron ----- Original Message ----- From: <DMarti1029(at)aol.com> Subject: Re: AeroElectric-List: Ground strap > > > If possible I Would like one too > DENNIS Martin > > 9311 Fairground Rd. > Louisville Ky, 40291 > > ________________________________________________________________________________
Date: Dec 15, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: FtWorth seminar date set
I've been in touch with the Orndorff's and we've settled on a date for what must now be about the 5th or 6th annual weekend seminar in their facilities on Propwash Airport near Justin, TX about 30 Miles north of Ft. Worth TX. Details at http://www.aeroelectric.com/seminars/Ft.Worth.html George and Becki operate Geobeck, Inc., a builder assistance center specializing in RV's . . . there are few people on the planet who have shepherded more RV's to completion than these folks. This program is an opportunity to jump start the planning on your electrical system -AND- get in touch with some real airframe experts in the world of OBAM aircraft. Bob . . . |-------------------------------------------------------| | The man who does not read good books has no advantage | | over the man who cannot read them. | | - Mark Twain | |-------------------------------------------------------| ________________________________________________________________________________
Date: Dec 15, 2002
Subject: mag wiring
From: "Robert Dickson" <robert@thenews-journal.com>
I'm a little confused about how to properly wire my slick mags. First, a real simple, basic question about attaching the P lead to the mag stud. This stud has a nut, splined lock washer and a large fiber washer in a stack. I assume the p lead terminal goes between the splined lock washer and the fiber washer. Right? Also, why is this stud flat on one side? Second, Z-11 shows the shielded wire grounded at the mag, but note 3 says to attach it to "engine ground." Does the mag case work as engine ground, and is there a specific screw I'm supposed to use for this ground? Or, do I run it to the firewall ground block? Ignorance sure ain't bliss. thanks, Robert Dickson RV-6A electrical ________________________________________________________________________________
Subject: Strobe wiring
Date: Dec 15, 2002
From: "Ken Simmons" <ken(at)truckstop.com>
I'm considering changing from individual strobe supplies to one central unit. I've read the issues with mounting and the high voltage runs with other wiring. Those aren't the questions I have. I'm working on the wings (RV-8) and had planned on single power supplies with one wire for the supply (along with the nav and landing light supply) and use the airframe for ground return. With the single supply I'll need to use the shielded wire, which is obviously larger. Question, what is the diameter of wire people are using? I found a 3 conductor shielded cable at Mouser that shows an OD of .25 inch. Is that typical? The other question, which is more of a general wiring question, but came up with the strobe quandary. Are connectors normally used at the wing root so the wing is more easily removable? If so, is a shielded connector necessary for the high voltage strobe supply or will a standard connector work (similar to the ones on the power supply)? Ken ________________________________________________________________________________
From: "Daniel Clark" <dclark(at)nwlink.com>
Date: Dec 15, 2002
Subject: Re: Bob - AEC70.zip
>>Bob, is your AEC70.zip file still available on the web somewhere? I tried >>the old link but it wasn't there. >>Dave > > Try http://216.55.140.222/CD/AEC7_0.zip > > Bob . . . ________________________________________________________________________________
From: "Dave O'Donnell" <daveodonnell(at)direcway.com>
Subject: Lighting Backlit panels
Date: Dec 15, 2002
I have been intrigued and interested in some of the lighting issues; LEDs and recently the UMA products (electroluminescent (EL) strip lighting, backlit overlays (really cool!)) I think SPT is using LEDS to create some very nice looking panels. http://www.sptpanel.com/switch_panel.htm Then at night it looks like; http://www.sptpanel.com/citation-night.htm I am mentally trying to figure out exactly how it could best be done by myself (low cost). Take a painted Plexiglas panel where the paint is laser etched away (lettering), can you get it laser cut at the same time? Then drill sockets for the LEDs to sit in on the backside? The best US source that I have found so far for the EL stuff is; http://www.beingseen.com/index.html or http://elamusainc.com/ I think the EL stuff is dimmed by slowing the applied frequency or lowering the voltage. They are very energy efficient, generate negligible heat, and give off a nice even light. The down side of EL is a little more cost and they appear to put out less light over time (70% less after 3,000 hrs) & are damaged by sunlight. This time deterioration may be insignificant because it appears to be operating time. A pdf for the EL wire is below; http://elamusainc.com/PDFS/5mmCommon.pdf All interesting mental exercises at this stage for me. I think the LED panel could look very professional, anyone out there already know how to or the best way to do the backlit panel as in the links above. Regards, Dave O Considering a Lancair Legacy project = ________________________________________________________________________________
Date: Dec 15, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: crimping solid conductors no-no?
Took a couple of red PIDG terminals and crimped onto both a 1N5400 single strand solid and a 1N4005 doubled up solid wire. Sectioned terminals through the wire grip and polished as best I could with ruby hone. Took a peek under the microscope and both crimps were as gas-tight as I could see. It's amazing how something that looks mirror bright to the naked eye can still be a moonscape of scratches with the finest grit metal removal tool I have in the shop! Bob . . . >My preference would be to use a non-insulated terminal and soldering it to >the lead of the diode, then cover the whole thing, except for the ring ends >of the terminals, with heat shrink tubing. I'm not convinced that crimping >onto the solid lead results in everything becoming solid inside. Perhaps >some of the space is still air. > >David Swartzendruber >Wichita > > > > From the RV-List....is this really a no-no to put a crimp connector on a > > >solid wire conductor like a diode has? Understand it may not be optimal > > >but for a joint that's not really critical or under much mechanical > > >stress like the spike diode in this case, is it really something to be > > >concerned about? > > > > Sure . . . why not? Consider that when you put a full crimp > > on stranded wires, the area under the crimp becomes 'gas tight' > > meaning that not one molecule of anything is going to get > > inside . . . sounds pretty SOLID to me. > > ________________________________________________________________________________
Date: Dec 15, 2002
From: "Dan O'Brien" <danobrien(at)cox.net>
Subject: How to crimp d-sub pins
I'm starting to wire my radios. I'm looking for a lesson on how to install the close-barrel pins that come with the radios using the RCT-3 crimper. How much wire should be stripped, should any insulation go inside the barrel, etc.? Thanks, Dan O'Brien Lancair Super ES ________________________________________________________________________________
From: TSaccio(at)aol.com
Date: Dec 15, 2002
Subject: (no subject)
I am installing an all electric system on my Seawind and need to know what alternators from B&C to order. B&C lists them as 200G 12 amp alternator and an SD 8 alternator. Are these stand by alternators? I thought that I was supposed to use a 60 amp and a 20 amp alternator. Are the 200G and the SD8 the correct ones? Please help. Tom Saccio ________________________________________________________________________________
Date: Dec 15, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: B&C alternators for 60/20 dual system
> >I am installing an all electric system on my Seawind and need to know what >alternators from B&C to order. B&C lists them as 200G 12 amp alternator and >an > SD 8 alternator. Are these stand by alternators? I thought that I was >supposed to use a 60 amp and a 20 amp alternator. Are the 200G and the SD8 >the correct ones? L-60 and SD-20 would get you 60 and 20 amps. Bob . . . ________________________________________________________________________________
Date: Dec 15, 2002
From: Jim and Lucy <jpollard(at)mnsi.net>
Subject: Re: Bob - AEC70.zip
>The server that this big file is on does not support resumeing if the file download is interupted. I have seen this only a few times before. Is there any way to turn this feature off . I takes about 6 or 7 hours to get this file where I live and I have gotten close but have not been able to get the whole thing. When the file restarts it must restart from Zero. If it is a simple thing to do could this be altered. ( I got the book but often its in the shop and I'm in the house or versa visa) Thanks Jim Pollard Merlin Ont 28000 kbits/sec internet connection ________________________________________________________________________________
From: "Werner Schneider" <WernerSchneider(at)compuserve.com>
Subject: Re: Bob - AEC70.zip
Date: Dec 16, 2002
Hello Jim, use a tool like netvampire (www.shareware.com) or similar, this does save the content and is able to restart where it broke, or easier, buy the CD with all the stuff from Bob =(;o) Kind regards Werner ----- Original Message ----- From: "Jim and Lucy" <jpollard(at)mnsi.net> Subject: Re: AeroElectric-List: Bob - AEC70.zip > > > >The server that this big file is on does not support resumeing if > the file download is interupted. I have seen this only a few times > before. Is there any way to turn this feature off . I takes about > 6 or 7 hours to get this file where I live and I have gotten close > but have not been able to get the whole thing. When the file > restarts it must restart from Zero. If it is a simple thing to > do could this be altered. > ( I got the book but often its in the shop and I'm in the house or > versa visa) > > Thanks > > Jim Pollard > Merlin Ont > 28000 kbits/sec internet connection > > ________________________________________________________________________________
Date: Dec 16, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Bob - AEC70.zip
> > > >The server that this big file is on does not support resumeing if >the file download is interupted. I have seen this only a few times >before. Is there any way to turn this feature off . I takes about >6 or 7 hours to get this file where I live and I have gotten close >but have not been able to get the whole thing. When the file >restarts it must restart from Zero. If it is a simple thing to >do could this be altered. >( I got the book but often its in the shop and I'm in the house or >versa visa) > >Thanks > >Jim Pollard >Merlin Ont >28000 kbits/sec internet connection The slow, cantankerous nature of dial up connection is why the CD was offered in the first place. As our website grew, it became increasingly difficult for dial-up folks to conveniently browse the site. I posted the CD with no illusions that dial-up connected users would be any better off than before. Sorry, but it's the nature of the beast. The server upon which the website resides belongs to me and my partner (http://www.stirlingengine.com/) and to keep costs (and administrator time) low, we have not endeavored to add many gee-whiz features. I won't discourage them from trying but people should be aware of a high probability for difficulties when trying to download the CD via telephone modem I recall a few odd notes on the list during Matt's fund raiser wherein the writers declined financial support for Matt's endeavors. It illustrated a lack of understanding about just what it takes to put a high volume service up on the 'net and keep it running reliably. If folks knew how much uncompensated time Matt has put into the bells and whistles, not to mention purchasing and maintaining connectivity and hardware . . . well . . . 'nuf said. My itty-bitty server in SanDiego is on a very fast line and it was brand new equipment a year ago. It has accumulated thousands of hours of zero-down-time service record. There WILL come a day when the little fellow is going to burp a puff of smoke . . . I won't hit on anyone for donations to replace it but I will continue to support Matt's work generously. His talent and time invested to support the OBAM community probably exceeds my own by perhaps 100-fold. Bob . . . ________________________________________________________________________________
Date: Dec 16, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: How to crimp d-sub pins
> >I'm starting to wire my radios. I'm looking for a lesson on how to install >the close-barrel pins that come with the radios using the RCT-3 >crimper. How much wire should be stripped, just enough for wire to bottom out in back of pin and not have the insulation touch the pin . . . > should any insulation go inside >the barrel, etc.? no . . . Bob . . . ________________________________________________________________________________
Date: Dec 16, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Strobe wiring
> >I'm considering changing from individual strobe supplies to one central >unit. I've read the issues with mounting and the high voltage runs with >other wiring. Those aren't the questions I have. > >I'm working on the wings (RV-8) and had planned on single power supplies >with one wire for the supply (along with the nav and landing light >supply) and use the airframe for ground return. With the single supply >I'll need to use the shielded wire, which is obviously larger. Question, >what is the diameter of wire people are using? I found a 3 conductor >shielded cable at Mouser that shows an OD of .25 inch. Is that typical? You need 3-conductor, foil shielded wire of 20AWG minimum size conductors. 18AWG would be okay too. >The other question, which is more of a general wiring question, but came >up with the strobe quandary. Are connectors normally used at the wing >root so the wing is more easily removable? If so, is a shielded >connector necessary for the high voltage strobe supply or will a >standard connector work (similar to the ones on the power supply)? Every connector you put in a wire adds 3 new joints to every conductor. Once installed, wings very seldom need to be removed. If it were my airplane, I'd put a 6" diameter "service loop" of wire at the root of each wing. If and when the wing needs to be pulled in the future, you have plenty of slack to add connectors (or butt splices) to re-install the wing. Bob . . . ________________________________________________________________________________
From: "Jon Croke" <Jon(at)joncroke.com>
Subject: Re: Bob - AEC70.zip
Date: Dec 16, 2002
Werner, You MADE my day! I've been looking for a program like that for sooo long. I tried it out this morning and cant beleive how easy and useful this is.... It allows me to collect photos of other's projects to help my own construction along... use to spend hours downloading one picture at a time and babysitting the thing waiting for each picture to finish... and that doesnt even count the opportunities to now download LARGE files and resume when my ISP disconnects every couple hours... THANKS! Jon CH 701 www.joncroke.com P.S. to Bob... I have enjoyed reading my copy of the Aerolectric Connection... copies still available from B&C... (talked to you last week before my trip) > > Hello Jim, > > use a tool like netvampire (www.shareware.com) or similar, this does save > the content and is able to restart where it broke, or easier, buy the CD > with all the stuff from Bob =(;o) > > Kind regards > > Werner > ________________________________________________________________________________
Date: Dec 16, 2002
From: Jim Sower <canarder(at)starband.net>
Subject: Voltage Regulator ....
This *& #%$@# voltage regulator stuff is driving me NUTS!! I just installed a '94 or so Ford unit with spades labeled: I S A F. I connected the "F" tab to alternator field, shunted the S and A tabs together (as I understood Bob's instructions) and connected them to the battery via the Alternator (Cessna split) switch. I thought I had the problem solved when I cranked it up and saw 14.5 - 14.7 volts. Then I went to fly and when I turned the engine up, the voltage went to over 16 volts. I have the link to that website Bob discussed that has all those $5 regulators. All I could find was part numbers and prices. No application information at all. How do we order from those folks without application information? If I ever get the regulator to regulate, I can go to work on overvoltage protection. Jim S. ________________________________________________________________________________
From: "David Swartzendruber" <dswartzendruber(at)earthlink.net>
Subject: Voltage Regulator ....
Date: Dec 16, 2002
Was the case of the regulator grounded? David Swartzendruber Wichita > This *& > #%$@# voltage regulator stuff is driving me NUTS!! I > just installed a '94 or so Ford unit with spades labeled: I S > A F. I connected the "F" tab to alternator field, shunted the > S and A tabs together (as I understood Bob's instructions) and > connected them to the battery via the Alternator (Cessna split) > switch. I thought I had the problem solved when I cranked it up > and saw 14.5 - 14.7 volts. Then I went to fly and when I turned > the engine up, the voltage went to over 16 volts. > > Jim S. ________________________________________________________________________________
Date: Dec 16, 2002
From: Jim Sower <canarder(at)starband.net>
Subject: Re: Voltage Regulator ....
Yes. Regulator and fusible link are bolted to baffling (one on each side, with the same bolts). Ground wire from mounting bolt to ground stud on engine. Don't know how I could ground it better than that. Jim S. David Swartzendruber wrote: > > Was the case of the regulator grounded? > > David Swartzendruber > Wichita > > > This *& > > #%$@# voltage regulator stuff is driving me NUTS!! I > > just installed a '94 or so Ford unit with spades labeled: I S > > A F. I connected the "F" tab to alternator field, shunted the > > S and A tabs together (as I understood Bob's instructions) and > > connected them to the battery via the Alternator (Cessna split) > > switch. I thought I had the problem solved when I cranked it up > > and saw 14.5 - 14.7 volts. Then I went to fly and when I turned > > the engine up, the voltage went to over 16 volts. > > > > Jim S. > ________________________________________________________________________________
Date: Dec 16, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Voltage Regulator ....
> >Yes. Regulator and fusible link are bolted to baffling (one on each side, >with the same bolts). >Ground wire from mounting bolt to ground stud on engine. Don't know how I >could ground it better >than that. >Jim S. How did the fusible link get mounted on baffling adjacent to the regulator. Remember that all protective devices are mounted as close to the source of energy that puts the wire in danger. Fuses, breakers and fusible links are generally installed as close to the bus as practical if not actually ON the bus. You need to measure the voltage AT the regulator. (+) terminal of voltmeter on A-S and the (-) lead on regulator case. This will tell you what the regulator thinks it's seeing in the way of bus voltage. Regulators can respond only to what they see at their terminals. See figure 4-5 in the 'Connection. I suspect you will find that voltage at the regulator terminals is 14.2 to 14.6 while the bus voltage is higher. Voltage drops in regulator wiring can make it appear that the regulator is malfunctioning. Bob . . . ________________________________________________________________________________
Date: Dec 16, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Voltage Regulator ....
> > >I have the link to that website Bob discussed that has all those >$5 regulators. All I could find was part numbers and prices. >No application information at all. How do we order from those >folks without application information? Don't understand . . . you want a list of cars that use these regulators? I think you can take the list I linked into any parts store and they can supply one of the numbers listed or cross one or more numbers listed to a brand they stock. This regulator was generic to Ford products from 1965 to 1992. Bob . . . |-------------------------------------------------------| | The man who does not read good books has no advantage | | over the man who cannot read them. | | - Mark Twain | |-------------------------------------------------------| ________________________________________________________________________________
Date: Dec 16, 2002
From: Bill Irvine <wgirvine(at)yahoo.com>
Subject: Mag wiring
> From: "Robert Dickson" <robert@thenews-journal.com> > I'm a little confused about how to properly wire my > slick mags... I just finished installing two Slicks on a customer's C-182, so maybe I can help. > I assume the p lead terminal goes between the > splined lock washer and > the fiber washer. Right? The mags I installed didn't have a fiber washer. The only purpose I can see for this washer is to act as an insulator in case the terminal gets bent down against the mag case. I would question the ability of the fiber washer to withstand the torque of the nut without crushing. However, if you determine that the washer is up to the task, then yes, install the terminal between the fiber washer and lock washer. > Also, why is this stud flat on one side? To prevent the stud from turning when you tighten the nut. > Does the mag case work as engine ground? Yes. > and is there a specific screw I'm supposed to use for > this ground? There should be a threaded hole in the mag case very close to the stud. Connect the shield to this hole with a screw (should have been included in the mag installation kit.) > Or, do I run it to the firewall ground block? No. > Ignorance sure ain't bliss. That's what we're here for. As the Beatles once said, "I get by with a little help from my friends." Bill ________________________________________________________________________________
Date: Dec 16, 2002
From: Jim Sower <canarder(at)starband.net>
Subject: Re: Voltage Regulator ....
"Robert L. Nuckolls, III" wrote: > > > > >Yes. Regulator and fusible link are bolted to baffling (one on each side, > >with the same bolts). > >Ground wire from mounting bolt to ground stud on engine. Don't know how I > >could ground it better > >than that. > >Jim S. > > How did the fusible link get mounted on baffling adjacent > to the regulator. Remember that all protective devices are > mounted as close to the source of energy that puts the > wire in danger. Fuses, breakers and fusible links > are generally installed as close to the bus as practical > if not actually ON the bus. This is a Velocity. The baffling in question is about 3" from the alternator. Regulator on the alternator side of the baffle, FL (at least that's what it looks like - a 1" x 1" x .5" tin box with B+ going in one side and out the other) the other side. > > > You need to measure the voltage AT the regulator. (+) > terminal of voltmeter on A-S and the (-) lead on > regulator case. This will tell you what the regulator > thinks it's seeing in the way of bus voltage. Regulators > can respond only to what they see at their terminals. > See figure 4-5 in the 'Connection. I suspect you will > find that voltage at the regulator terminals is > 14.2 to 14.6 while the bus voltage is higher. Makes sense. Regulator is AT alternator. A-S wire has to go from battery at firewall (or main buss near panel) all the way to the panel switch and all the way back through the firewall, around the engine to the regulator. That could be the problem. If it is, how do I address it? I have #6 or #8 cable from battery forward to main buss ~ not much drop there, but #20 from panel back to A-S. That could be a drop. Voltage is, I suspect, measured at main buss. > > > Voltage drops in regulator wiring can make it > appear that the regulator is malfunctioning. > > Bob . . . > ________________________________________________________________________________
Date: Dec 16, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Voltage Regulator ....
> > >"Robert L. Nuckolls, III" wrote: > > > > > > > > > >Yes. Regulator and fusible link are bolted to baffling (one on each side, > > >with the same bolts). > > >Ground wire from mounting bolt to ground stud on engine. Don't know how I > > >could ground it better > > >than that. > > >Jim S. > > > > How did the fusible link get mounted on baffling adjacent > > to the regulator. Remember that all protective devices are > > mounted as close to the source of energy that puts the > > wire in danger. Fuses, breakers and fusible links > > are generally installed as close to the bus as practical > > if not actually ON the bus. > >This is a Velocity. The baffling in question is about 3" from the >alternator. Regulator on >the alternator side of the baffle, FL (at least that's what it looks like >- a 1" x 1" x .5" >tin box with B+ going in one side and out the other) the other side. Oh, are you talking about the B-lead fuse? The really BIG fuse in series with the output of the alternator? When you said fusible link, I assumed you were talking about a critter like this: http://www.aeroelectric.com/articles/fuselink/fuselink.html . . . that's recommended in our system diagrams for the alternator field supply if you use fuseblocks. I don't understand the 1" x 1" x .5" . . . this is much smaller than the ANL or JJN series devices from our catalog . . . What kind of device are you using? > > You need to measure the voltage AT the regulator. (+) > > terminal of voltmeter on A-S and the (-) lead on > > regulator case. This will tell you what the regulator > > thinks it's seeing in the way of bus voltage. Regulators > > can respond only to what they see at their terminals. > > See figure 4-5 in the 'Connection. I suspect you will > > find that voltage at the regulator terminals is > > 14.2 to 14.6 while the bus voltage is higher. > >Makes sense. Regulator is AT alternator. A-S wire has to go from battery >at firewall (or >main buss near panel) all the way to the panel switch and all the way back >through the >firewall, around the engine to the regulator. That could be the >problem. If it is, how do I >address it? I have #6 or #8 cable from battery forward to main buss ~ not >much drop there, >but #20 from panel back to A-S. That could be a drop. Voltage is, I >suspect, measured at >main buss. Yup. LONG wires between the bus and the A-S terminals can upset these critters . . . especially as the alternator loads go up. Where is your battery located? Bob . . . ________________________________________________________________________________
Date: Dec 16, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: 10157 Jones
> Bob, I posted this on the RV-7 Yahoo group list in response to a > discussion that was taking place about electric gyros. I didn't get my > question answered so I'll try you. What I'm really trying to find out is > why would I spend the extra $1,500 dollars for an electric version of > gyros and also what the failure rate is for the electric gyros. Thanks > for you book. Very useful for me a first time builder. Doug > >Group: >Please help me to understand some things about electric gyros. >I've been all over the board on what I want to do. Everything from >put the suction pump in to looking at the EFIS lite or the Dynon >EFIS. > >I am assuming that in this discussion we are not talking about >solid state gyros, but instead something like an electric RC Allen >artificial horizon. How do they work? With suction pump the >suction turns vanes and spins up the gyros. What causes the >electric gyros to spin up? An electric motor in each gyroscopic >instrument? Yes . . . > What is the failure rate of the electric motor versus >the suction pump? I don't have hard numbers from any formal studies. Further, there is more to consider than pump of failures. The general consensus is that overall reliability of all-electric gyros is more reliable than vacuum because you don't have a single failure (pump) that takes down both gyros. Further, cost of system ownership is lower in the long run because you're not dragging filtered but still microscopically contaminated air through the gyros which accelerates their overhaul cycles. > When a suction pump goes, there is typically an >indication that the pump is getting weak by reduced suction gauge >readings over time. (Flame suit on, I'm sure that some have >experienced catastrophic pump failures.) They generally do not fail gracefully. The pump performance is pretty good until one vane fails. The debris then takes the rest of the vanes out. It's all over an a few milliseconds. > Is there an indication of >electric gyros degrading? They too have gross failure modes that will cause a gyro not to spin up . . . or to precess badly. But one gyro going belly up doesn't take the other one with it. > Future maintenance expense? Replace >suction pump (which you can do yourself) versus overhauling the >electric gyros by an avionics shop? Over the lifetime of the airplane, cost of ownership for the electric gyros should be lower. You get the further benefits of having two engine driven power sources which adds robustness not only to the gyro system but to other electrically driven essentials as well. Your airplane is easier to build, work on and should be 4-5 pounds lighter as for having left out the vacuum plumbing. >I'm planning out my panel now and it includes the basic 6 pack. The >exception is what to do about the DG & AI. Whether to replace with >the Dynon or not. The cost of the electric DG & AI versus the >suction is really steering me away from the "old fashioned" electric >gyros. Either way, Dynon or the standard 6 pack, I would choose to >have the T&B, VSI and good old fashioned compass for backup. > >The only reason that I have been able to justify to myself to use >the Dynon type EFIS's is that it just seems cool! I would still >have to have the same backup instruments to feel comfortable in IFR. that would really blow the budget would it not? >I can't seem to get buying the electric gyros. (I consider myself >conservative, my wife says cheap). From Aircraft Spruce for RC >Allen instruments, Electric DG 1850, Electric AI 1750 total cost >$3,600. Vac DG 689, Vac AI 728 & vac pump 685 for a total cost of >$2,100. > >Honestly, I'm not trying to rain on anyone's parade, I'm just trying >to understand why I should spend $1,500 dollars more for the same >function. You pay it up front or pay more later . . . and if you don't have the benefit of a second alternator in the vacated vacuum pump pad, then you miss the opportunity to craft one of the most reliable electrical systems flying in any light aircraft. Bob . . . ________________________________________________________________________________
Date: Dec 17, 2002
Subject: Re: Mag wiring
From: "Robert Dickson" <robert@thenews-journal.com>
Bill thanks for responding. I suspect the fiber piece, which looks to be pretty sturdy, is there to protect the plastic that's at the base of the stud. And you're right, there's a screw about an inch outside of the P lead stud. Robert Dickson RV-6A electrical ---------- >From: Bill Irvine <wgirvine(at)yahoo.com> >To: aeroelectric-list(at)matronics.com >Subject: AeroElectric-List: Mag wiring >Date: Mon, Dec 16, 2002, 11:19 PM > > > >> From: "Robert Dickson" <robert@thenews-journal.com> >> I'm a little confused about how to properly wire my >> slick mags... > > I just finished installing two Slicks on a customer's > C-182, so maybe I can help. > >> I assume the p lead terminal goes between the >> splined lock washer and >> the fiber washer. Right? > > The mags I installed didn't have a fiber washer. The > only purpose I can see for this washer is to act as an > insulator in case the terminal gets bent down against > the mag case. I would question the ability of the > fiber washer to withstand the torque of the nut > without crushing. However, if you determine that the > washer is up to the task, then yes, install the > terminal between the fiber washer and lock washer. > >> Also, why is this stud flat on one side? > > To prevent the stud from turning when you tighten the > nut. > >> Does the mag case work as engine ground? > > Yes. > >> and is there a specific screw I'm supposed to use > for >> this ground? > > There should be a threaded hole in the mag case very > close to the stud. Connect the shield to this hole


November 28, 2002 - December 17, 2002

AeroElectric-Archive.digest.vol-bl