AeroElectric-Archive.digest.vol-hm

December 19, 2007 - January 04, 2008



            >>From: owner-aeroelectric-list-server(at)matronics.com
            >>[mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of
       Noel
            >>Karppinen
            >>Sent: Monday, December 17, 2007 6:59 PM
            >>Subject: AeroElectric-List: Battery Contactors
            
            
            >>I have just started wiring up a Jabiru 3300 installation, which
       includes a
            >>battery contactor. I wanted to test that the basic power wiring was
       OK
            >>before going too far with the wiring, so I connected a bench power
       supply to
            >>the input side of the contactor, and selected the battery position
       on the
            >>master switch. Everything seemed to be working correctly, except
       that the
            >>contactor became quite hot to touch once it had been on for a
       while. (There
            >>was no load on the main bus at this stage, the only current through
       the
            >>contactor was the coil current.) I removed it and replaced it with
       a second
            >>borrowed contactor, with the same result. I also took the
       contactors out of
            >>the aircraft, and checked them on the bench, and again, they became
       quite
            >>hot. Both contactors drew a coil current of about 750 mA.
            
      
      Thanks, Richard. That makes me feel  more confident that there is no real
       problem. 
      
      Noel Karppinen
      
      
________________________________________________________________________________
From: " Peter Laurence" <Dr.Laurence(at)mbdi.org>
Subject: Re: Battery Contactors
Date: Dec 19, 2007
Noel Check the resistance on the coil. A continuous duty contactor will show a resistance of 10 to 18 ohms. An intermittant one will show 3 to 5 ohms Peter ----- Original Message ----- From: Noel Karppinen To: aeroelectric-list(at)matronics.com Sent: Wednesday, December 19, 2007 4:20 AM Subject: AeroElectric-List: Re: Battery Contactors At 16:59 12/17/2007, you wrote: >>Is it normal for battery contactors to run hot, or have I >>encountered two faulty contactors? >> >>Noel Karppinen > > Do you perhaps have contactors rated for intermittent (starter) >service rather than continuous (battery) service? > >Ron Q.Hi Ron The original contactor came from Aircraft Spruce, and is one of their master relays, rated for continuous use. The other came fom a local LAME (or A&P, I believe, for all you guys in the US). Since I asked for a battery contactor, I'm pretty sure that would also be for continuous use. Noel 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D ________________________________________________________________________________
Date: Dec 19, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Battery Contactors
>"Richard T. Schaefer" ><schaefer@rts-services.com>schaefer@rts-services.com> wrote: > >It's normal for them to be a little too warm to touch. The current is > about right. Look at this at a 10W heater. It will get warm! > Dead on target Richard. In times past that this conversation was conducted, I went to the bench and held one of our stock battery contactors in an energized condition until its temperature stabilized. See: http://www.aeroelectric.com/Pictures/Contactors/Battery_Contactor_Temps_1.jpg The effects of temperature rise were obvious too in terms of the current draw for the contactor. Room temperature current draw was on the order of 0.8 amps. But after two hours of operation . . . http://www.aeroelectric.com/Pictures/Contactors/Battery_Contactor_Temps_2.jpg . . . current draw is down to about 0.56 amps. This phenomenon is a function of the positive temperature coefficient of copper wire used to wind the coil. As the device warms up, it's resistance goes up and the current goes down. In terms of a gross test of a contactor's intermittent or continuous duty status, if it's still functioning after 5 minutes of continuous operation then it MUST be a continuous duty device. The intermittent duty devices tailored for starter motor control would have spit out all their smoke after 5 minutes! It's not often that we are physically able to "feel" a piece of operating equipment and find that it's too hot to touch but it can raise concerns when the device is not OBVIOUSLY designed to run hot . . . like engines and exhaust stacks. The contactors that dissipate about 10 watts don't heat up real fast . . . but in still air they'll get pretty toasty. Bob . . . > > >>I have just started wiring up a Jabiru 3300 installation, which > includes a > >>battery contactor. I wanted to test that the basic power wiring > was OK > >>before going too far with the wiring, so I connected a bench > power supply to > >>the input side of the contactor, and selected the battery > position on the > >>master switch. Everything seemed to be working correctly, except > that the > >>contactor became quite hot to touch once it had been on for a > while. (There > >>was no load on the main bus at this stage, the only current > through the > >>contactor was the coil current.) I removed it and replaced it > with a second > >>borrowed contactor, with the same result. I also took the > contactors out of > >>the aircraft, and checked them on the bench, and again, they > became quite > >>hot. Both contactors drew a coil current of about 750 mA. ________________________________________________________________________________
Date: Dec 19, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Clearance/delivery switch
> >John, >The wrap I got from Bob on this same question last week was that this >should be designed into your endurance bus. Example I use is Z19 where >you have the alternate switch for the endurance buss. Since you have >followed good design you already have a minimum of equipment on that >bus. That equipment would include one radio. > >So, switch on e-Bus, wow, you've fired up a whole 5-7 amps and key the >radio. Ready for clearance. > >If you are a real die hard, buy another small fuse bus, a switch and >have a single radio tied to that bus. If you are a real cheapo, buy and >inline fuse and wire one of the radio power lines direct to a battery. >Of course you will always need to turn that on/off. That would be a >great excuse for a 3rd radio. > >RV-7 heavy cleared to taxi. Well considered posting sir. You beat me to it! Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Dec 19, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Cesnna split switch
>Can someone help me find the information I need to wire a split switch batt/ >alt into Z16 Rotax 912. I only have one buss. >Thanks >John S >CH701 rotax John, did the answer to this not come though? A few days ago this exchange was posted to the List . . . I need help in wiring a cessna style split Master Switch Batt/Alt into Z16 Rotax system. I'm using a single buss. Not sure how to answer this. The S700-2-10 switch shown in Z-16 emulates the functions of a split-rocker switch. I.e. wiring diagrams for both switches is identical. You might check the panel of a Cessna but the switch as-mounted uses the right side rocker as the battery master and the left side as the alternator. A check with your ohmmeter would confirm that the battery side can be ON without having the alternator side ON too . . . ------------------ Are there additional questions about this problem you're trying to solve? Bob . . . ________________________________________________________________________________
Date: Dec 19, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: ANL 60
>Bob and listers. >Flew today, after repositioning the B lead wire and replacing the ANL 60. >All systems worked normally!!!! >Thanks and Merry Christmas. Very good sir! Seems you've demonstrated the validity of our faith in installing such devices. This one did it's job! Bob . . . ________________________________________________________________________________
From: "John Swanson" <jswanson(at)jamadots.com>
Subject: Re: Cesnna split switch
Date: Dec 19, 2007
----- Original Message ----- From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net> Sent: Wednesday, December 19, 2007 8:57 AM Subject: Re: AeroElectric-List: Cesnna split switch > > > >>Can someone help me find the information I need to wire a split switch >>batt/ >>alt into Z16 Rotax 912. I only have one buss. >>Thanks >>John S >>CH701 rotax > > John, did the answer to this not come though? > A few days ago this exchange was posted > to the List . . . > > > I need help in wiring a cessna style split Master Switch Batt/Alt > into Z16 Rotax system. I'm using a single buss. > > Not sure how to answer this. The S700-2-10 > switch shown in Z-16 emulates the functions > of a split-rocker switch. I.e. wiring diagrams > for both switches is identical. > > You might check the panel of a Cessna but > the switch as-mounted uses the right side > rocker as the battery master and the left > side as the alternator. A check with your > ohmmeter would confirm that the battery side > can be ON without having the alternator > side ON too . . . > > ------------------ > > Are there additional questions about this > problem you're trying to solve? > > Bob . . . > > > Yes the terminals on my split switch are not the same as s-700-2-10 and i cannot find anything that will tell me how to wire it into Z-16 ? 2 also if i just use 1 buss do i wire it to the hot side of the battery contactor or just wire the master switch hot? Thank you John S CH701 Rotax 912 ________________________________________________________________________________
Date: Dec 19, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Cesnna split switch
> > > >----- Original Message ----- From: "Robert L. Nuckolls, III" > >To: >Sent: Wednesday, December 19, 2007 8:57 AM >Subject: Re: AeroElectric-List: Cesnna split switch > > >> >> >> >>>Can someone help me find the information I need to wire a split switch batt/ >>>alt into Z16 Rotax 912. I only have one buss. >>>Thanks >>>John S >>>CH701 rotax >> >> John, did the answer to this not come though? >> A few days ago this exchange was posted >> to the List . . . >> >> >>I need help in wiring a cessna style split Master Switch Batt/Alt >>into Z16 Rotax system. I'm using a single buss. >> >>Not sure how to answer this. The S700-2-10 >>switch shown in Z-16 emulates the functions >>of a split-rocker switch. I.e. wiring diagrams >>for both switches is identical. >> >>You might check the panel of a Cessna but >>the switch as-mounted uses the right side >>rocker as the battery master and the left >>side as the alternator. A check with your >>ohmmeter would confirm that the battery side >>can be ON without having the alternator >>side ON too . . . >> >>------------------ >> >> Are there additional questions about this >> problem you're trying to solve? >> >> Bob . . . >> >> >>Yes >the terminals on my split switch are not the same as s-700-2-10 and i cannot >find anything that will tell me how to wire it into Z-16 If you're looking for a pictorial substitution of the Cessna master switch, I'll have to have the Cessna switch in hand. If you'll mail yours to me with $2 cash for return shipping, I'll do a "comic book" illustration that will show how to do the substitution. >? 2 also if i just use 1 buss do i wire it to the hot side of the battery >contactor or >just wire the master switch hot? ?? Neither one . . . assuming I understand your words. If you don't want the e-bus, you simply eliminate all of the wiring beginning at the fusible link on the battery contactor, the e-bus alternate feed swtch, the e-bus structure and the normal feedpath diode. Bob . . . ________________________________________________________________________________
Date: Dec 19, 2007
From: "nauga(at)brick.net" <dhyde01(at)earthlink.net>
Subject: Audio isolation amp questions
I've ordered the audio amp PCB from AEC but have a few questions based on reading rev J of the writeup. I'd like to use this board to sum 3-4 mono inouts and two stereo inputs. At the most basic level I understand the function of the board but get a little confused looking at the schematic. On the stereo schematic, page 1.7, both inputs to the left signal amp (LM316) are labelled pin 3. Is the upper pin #2 and the lower #3 or vice versa? Which leads to...... On the diagram where additional inputs are shown (p 1.8.1), am I correct in assuming that an additional stereo input could be added by adding appropriate resistor/capacitor networks (and dummy load as required) into pin 3 of both amps (or pins 3 right and 2 left depending on the answer above)? Or maybe the first question should be: Is rev J the most current version? Thanks in advance, Dave 'Nauga' Hyde ________________________________________________________________________________
Date: Dec 19, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Audio isolation amp questions
> > >I've ordered the audio amp PCB from AEC but have a few questions based on >reading rev J of the writeup. >I'd like to use this board to sum 3-4 mono inouts and two stereo >inputs. At the most basic level I understand >the function of the board but get a little confused looking at the >schematic. On the stereo schematic, page 1.7, >both inputs to the left signal amp (LM316) are labelled pin 3. Is the >upper pin #2 and the lower #3 or vice versa? >Which leads to...... >On the diagram where additional inputs are shown (p 1.8.1), am I correct >in assuming that an additional stereo input >could be added by adding appropriate resistor/capacitor networks (and >dummy load as required) into pin 3 of both amps >(or pins 3 right and 2 left depending on the answer above)? > >Or maybe the first question should be: Is rev J the most current version? No, I've updated one page of the data package to correct the issues you've cited . . . and added a parts layout view for the ECB you purchased (I still need to find them . . . they're around here somewhere!). See: http://www.aeroelectric.com/DIY/Audio_Iso_P1p7_K.pdf The whole data package needs some attention with respect to obsolete parts on Digikey but don't have time right now. Your interpretation of what's needed to add more inputs is, I believe, correct. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Dec 20, 2007
From: "Noel Karppinen" <noelk(at)pcug.org.au>
Subject: Re: Battery Contactors
Hi Peter The resistance of mine is 16 Ohms when cold, so it is right in the ball park. Noel ----- Original Message ----- Noel Check the resistance on the coil. A continuous duty contactor will show a resistance of 10 to 18 ohms. An intermittant one will show 3 to 5 ohms Peter ________________________________________________________________________________
Date: Dec 20, 2007
From: "Noel Karppinen" <noelk(at)pcug.org.au>
Subject: Re: Battery Contactors
Thanks for that comprehensive reply, Bob. Now I am completely convinced that there is nothing to worry about. Noel ----- Original Message ----- >"Richard T. Schaefer" ><schaefer@rts-services.com>schaefer@rts-services.com> wrote: > >It's normal for them to be a little too warm to touch. The current is > about right. Look at this at a 10W heater. It will get warm! > Dead on target Richard. In times past that this conversation was conducted, I went to the bench and held one of our stock battery contactors in an energized condition until its temperature stabilized. See: http://www.aeroelectric.com/Pictures/Contactors/Battery_Contactor_Temp s_1.jpg The effects of temperature rise were obvious too in terms of the current draw for the contactor. Room temperature current draw was on the order of 0.8 amps. But after two hours of operation . . . http://www.aeroelectric.com/Pictures/Contactors/Battery_Contactor_Temp s_2.jpg . . . current draw is down to about 0.56 amps. This phenomenon is a function of the positive temperature coefficient of copper wire used to wind the coil. As the device warms up, it's resistance goes up and the current goes down. In terms of a gross test of a contactor's intermittent or continuous duty status, if it's still functioning after 5 minutes of continuous operation then it MUST be a continuous duty device. The intermittent duty devices tailored for starter motor control would have spit out all their smoke after 5 minutes! It's not often that we are physically able to "feel" a piece of operating equipment and find that it's too hot to touch but it can raise concerns when the device is not OBVIOUSLY designed to run hot . . . like engines and exhaust stacks. The contactors that dissipate about 10 watts don't heat up real fast . . . but in still air they'll get pretty toasty. Bob . . . ________________________________________________________________________________
Date: Dec 20, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: SD-8 Alternator OFF Annunciator?
> >"With Z-13, you leave the SD-8 off until needed when >it is determined that the main alternator is off line >(lv light on). You drop to e-bus loads, open battery >contactor, turn SD-8 on and continue to airport of >intended destination. If the SD-8 is not overloaded, >the lv warning light will go back out." > >With regards to the SD-8 and the lv light, Z-13 has a single lv light on >the diagram. The descripton for the PV/OV crows foot kit available from B >and C states that "The PM/OV was designed to give over voltage protection >to the permanet magnet alternator. The yellow light will annunciate if the >alternator switch is left off, or the crowbar over voltage protection has >been tripped. " > >So, will the single lv light depicted on Z-13 light if either the main alt >or the SD-8 are off line? > >If the SD-8 has its own unique lv light as described on the B and C site, >does it light if the aux alt selection switch is OFF? Or, does it only >light if the aux alt selector switch is ON AND the SD-8 is off line? If >the first case is true, during normal operation, the aux lv light will >alway remain lit which would not be an ideal situation. I don't think I've ever suggested the ALL OFF warning light for the SD-8 as used in Z-13/8. The warning light is useful when the SD-8 is a sole-source of engine driven power in simple systems where there is no real LV monitoring and warning system. I've written many times in the past that the most important electrical "instrument" in the electrical system is the calibrated LOW VOLTS warning light set to illuminate when the bus is below 13.0 volts. Figure Z-13/8 suggests the AEC9005-101 LV Warning module (or equivalent) and does not show the SD-8 ALT OFF light which is included in the B&C SD-8 installation kit. This indicator is not useful in the Z-13/8 architecture. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Dec 20, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Switched hot bus
>All > > >I am currently working on my wiring diagram for my FADEC equipped >plane. I will be using a slightly modified version of the Z-14 >diagram. I found a fellow builder with the same setup as me and got a >hold of his wiring diagram. Attached is a snippet of that diagram. My >question pertains to the guarded switch for FADEC bus #1 (there is a >similar setup for FADEC bus #2). The diagram is showing 4 AWG wire >between the battery and guarded switch. Shouldn t there be a relay or >something here? > > >Thanks, > > >Jason > > >image001.png I would rather see the FADEC equipment drive from the Main Battery Bus with switching for each feeder supplied downstream of the fuses as appropriate. Without having detailed data on the functionality of your FADEC system and its failure modes, it's not possible to offer a well considered recommendation. If your system demands an architecture like you've illustrated, then the switch should be a relay (solid state perhaps?) right at the battery. The 4AWG wire cited can probably be MUCH smaller. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Dec 20, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Amp 59250 t-head tool
See item 150197086208 on ebay Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Dec 20, 2007
Subject: Re: Amp 59250 t-head tool
Good Morning 'Lectric Bob, You mentioned once that you had sent your T head crimper in for a rebuild. Do you know if such a service is still available? If so, where and how much ? Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 12/20/2007 9:08:28 A.M. Central Standard Time, nuckolls.bob(at)cox.net writes: See item 150197086208 on ebay Bob . . . **************************************See AOL's top rated recipes (http://food.aol.com/top-rated-recipes?NCID=aoltop00030000000004) ________________________________________________________________________________
From: wgill10(at)comcast.net
Subject: Alternator whine in audio
Date: Dec 20, 2007
Hello All, I have a PlanePower alternator and have noticed a whine noise in the David Clark headset audio. It is really noisy if the headset volume is high; however, if I turn the headset volume down low and turn the comm radio volume up to compensate, the whine is barely detectable. Can anyone explain this and/or provide possible solutions? I called PlanePower to inquire about filter and they informed me that their product has internal noise filtering and that I must have an audio ground problem. When the alternator is switched off-line, the audio is crystal clear. If there was an audio grounding issue I would expect to hear ignition noise too, but thats not the case. Can additional filtering be installed external to the alternator? Suggestions please. Happy holidays, Bill Gill RV-7 Lee's Summit, MO

Hello All,

 I have a PlanePower alternator and have noticed a whine noise in the David Clark headset audio. It is really noisy if the headset volume is high; however, if I turn the headset volume down low and turn the comm radio volume up to compensate, the whine is barely detectable. Can anyone explain this and/or provide possible solutions? I called PlanePower to inquire about filter and they informed me that their product has internal noise filtering and that I must have an audio ground problem. When the alternator is switched off-line, the audio is crystal clear. If there was an audio grounding issue I would expect to hear ignition noise too, but thats not the case. Can additional filtering be installed external to the alternator? Suggestions please.

 

Happy holidays,

Bill Gill

RV-7   Lee's Summit, MO


      
      
      
________________________________________________________________________________
Subject: Firewall Placement Of Electrical Components
From: "DaveG601XL" <david.m.gallagher(at)ge.com>
Date: Dec 20, 2007
I am building a Zenith 601 and using a variation of the Z16 drawing. I am currently working on placing my regulator, S704-1 OV relay and capacitor. The B&C instructions are pretty clear that this stuff should be mounted on the cockpit side of the firewall and away from engine heat. In this configuration, the Z16 would have me running a 12GA from the capacitor, through the firewall, and out to the up-leg screw on the starter relay. I would also have a 12GA going from the down-leg screw of the battery relay, through the firewall, and to the main distribution bus. My question is two-fold: 1. Is it critical that these electrical parts be on the backside of the firewall. I have seen photos of this stuff on the engine side on other airplanes. 2. If I follow B&C's recommendation on placement, can I run the alternator lead from the capacitor straight to the main distribution bus? This would only require one 12GA wire firewall penetration from the bus to the battery relay. Thanks, -------- David Gallagher 601 XL, tail and wings completed, fueslage almost done. Working engine and electrical systems. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=153287#153287 ________________________________________________________________________________
From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com>
Date: Dec 20, 2007
Subject: Alternator whine in audio
Have you got a good connection between the alternator case and the engine b lock?....I had kinds of noise issues before i realised that painting the al ternator bracket is a very bad idea and is provides a hi resistance path... Ooops. My plane power alt has been trouble free...no noise. Frank RV 7a IO360 ________________________________ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectr ic-list-server(at)matronics.com] On Behalf Of wgill10(at)comcast.net Sent: Thursday, December 20, 2007 8:21 AM Subject: AeroElectric-List: Alternator whine in audio Hello All, I have a PlanePower alternator and have noticed a whine noise in the David Clark headset audio. It is really noisy if the headset volume is high; how ever, if I turn the headset volume down low and turn the comm radio volume up to compensate, the whine is barely detectable. Can anyone explain this a nd/or provide possible solutions? I called PlanePower to inquire about filt er and they informed me that their product has internal noise filtering and that I must have an audio ground problem. When the alternator is switched off-line, the audio is crystal clear. If there was an audio grounding issue I would expect to hear ignition noise too, but that's not the case. Can ad ditional filtering be installed external to the alternator? Suggestions ple ase. Happy holidays, Bill Gill RV-7 Lee's Summit, MO ________________________________________________________________________________
Date: Dec 20, 2007
Subject: Re: Alternator whine in audio
From: Ron Quillin <rjquillin(at)gmail.com>
At 08:20 12/20/2007, you wrote: > I have a PlanePower alternator and have noticed a whine noise in > the David Clark headset audio. It is really noisy if the headset > volume is high; however, if I turn the headset volume down low and > turn the comm radio volume up to compensate, the whine is barely > detectable. Can anyone explain this and/or provide possible solutions? Is this something new, and if so, what has changed? Only your headset, or also pax headsets? You don't mention what you have for an audio/intercom system.... A question. Is each and every headset audio and microphone jack ground bushing insulated from and do not rely on an airframe connection for the 'return' to the source equipment? That is, are there dedicated ground returns for the microphone and headset from each and every jack returning to the audio source, be it radio, audio panel or intercom? Your audio source to the headset will amplify whatever signal it sees between its' input and input common, generally audio lo, chassis or some other airframe referenced ground connection. Likewise, what ever is connected to its' output will hear whatever voltage is seen between the hot or high connection and lo, return, chassis or whatever you wish to call it. Should some unwanted voltage also get stuck in there, it too will be heard. As you turn up the comm audio and the offending noise is not increased, it would be safe to assume the offending signal is after the volume control you are adjusting. In a similar manner, you adjust headset volume and the noise changes; the source is before the control. Your headphones may well just be hearing some voltage drop caused by airframe currents between the jack where you connect them and the piece of gear at the other end of the wire to the jack. >I called PlanePower to inquire about filter and they informed me >that their product has internal noise filtering and that I must have >an audio ground problem. When the alternator is switched off-line, >the audio is crystal clear. So the offending source would seem to be the alternator; it's off, no noise. But how is the alternator noise getting into the headset? Even a good alternator is going to make some noise when under load. It's our duty to minimize how that noise can make it into unwanted places. >If there was an audio grounding issue I would expect to hear >ignition noise too, but that's not the case. Generally ignition noise is radiated noise, not noise in the form of airframe current, so you could easily have (or not) ignition noise (generally) totally unrelated to stray currents causing unwanted voltage drops in audio circuits. >Can additional filtering be installed external to the alternator? >Suggestions please. Generally, additional filtering can be added and may help. But is that just a band aid covering up some other undiscovered issue that, if corrected, would yield an even better solution... Ron Q. ________________________________________________________________________________
From: wgill10(at)comcast.net
Subject: Re: Alternator whine in audio
Date: Dec 20, 2007
Thanks Ron. This is a new RV-7 aircraft and installation...been there since day one on both audio jacks . I have a Garmin 347 audio panel with an SL-40 comm...both prewired by Stark's. I do have the insulating washers on the jacks with a dedicated ground (unshielded) wired to a central ground. I also have a KX 155 navcomm w/glideslope -- the noise is there with either comm. Bill -------------- Original message -------------- From: Ron Quillin <rjquillin(at)gmail.com> At 08:20 12/20/2007, you wrote: I have a PlanePower alternator and have noticed a whine noise in the David Clark headset audio. It is really noisy if the headset volume is high; however, if I turn the headset volume down low and turn the comm radio volume up to compensate, the whine is barely detectable. Can anyone explain this and/or provide possible solutions? Is this something new, and if so, what has changed? Only your headset, or also pax headsets? You don't mention what you have for an audio/intercom system.... A question. Is each and every headset audio and microphone jack ground bushing insulated from and do not rely on an airframe connection for the 'return' to the source equipment? That is, are there dedicated ground returns for the microphone and headset from each and every jack returning to the audio source, be it radio, audio panel or intercom? Your audio source to the headset will amplify whatever signal it sees between its' input and input common, generally audio lo, chassis or some other airframe referenced ground connection. Likewise, what ever is connected to its' output will hear whatever voltage is seen between the hot or high connection and lo, return, chassis or whatever you wish to call it. Should some unwanted voltage also get stuck in there, it too will be heard. As you turn up the comm audio and the offending noise is not increased, it would be safe to assume the offending signal is after the volume control you are adjusting. In a similar manner, you adjust headset volume and the noise changes; the source is before the control. Your headphones may well just be hearing some voltage drop caused by airframe currents between the jack where you connect them and the piece of gear at the other end of the wire to the jack. I called PlanePower to inquire about filter and they informed me that their product has internal noise filtering and that I must have an audio ground problem. When the alternator is switched off-line, the audio is crystal clear. So the offending source would seem to be the alternator; it's off, no noise. But how is the alternator noise getting into the headset? Even a good alternator is going to make some noise when under load. It's our duty to minimize how that noise can make it into unwanted places. If there was an audio grounding issue I would expect to hear ignition noise too, but thats not the case. Generally ignition noise is radiated noise, not noise in the form of airframe current, so you could easily have (or not) ignition noise (generally) totally unrelated to stray currents causing unwanted voltage drops in audio circuits. Can additional filtering be installed external to the alternator? Suggestions please. Generally, additional filtering can be added and may help. But is that just a band aid covering up some other undiscovered issue that, if corrected, would yield an even better solution... Ron Q.
Thanks Ron.
 
This is a new RV-7 aircraft and installation...been there since day one on both audio jacks . I have a Garmin 347 audio panel with an SL-40 comm...both prewired by Stark's. I do have the insulating washers on the jacks with a dedicated ground (unshielded) wired to a central ground. I also have a KX 155 navcomm w/glideslope -- the noise is there with either comm.
 
Bill
 
At 08:20 12/20/2007, you wrote:
 I have a PlanePower alternator and have noticed a whine noise in the David Clark headset audio. It is really noisy if the headset volume is high; however, if I turn the headset volume down low and turn the comm radio volume up to compensate, the whine is barely detectable. Can anyone explain this and/or provide possible solutions?

Is this something new, and if so, what has changed?
Only your headset, or also pax headsets?
You don't mention what you have for an audio/intercom system....

A question.
Is each and every headset audio and microphone jack ground bushing insulated from and do not rely on an airframe connection for the 'return' to the source equipment?  That is, are there dedicated ground returns for the microphone and headset from each and every jack returning to the audio source, be it radio, audio panel or intercom?

Your audio source to the headset will ampli fy whatever signal it sees between its' input and input common, generally audio lo, chassis or some other airframe referenced ground connection.  Likewise, what ever is connected to its' output will hear whatever voltage is seen between the hot or high connection and lo, return, chassis or whatever you wish to call it.  Should some unwanted voltage also get stuck in there, it too will be heard.  As you turn up the comm audio and the offending noise is not increased, it would be safe to assume the offending signal is after the volume control you are adjusting.  In a similar manner, you adjust headset volume and the noise changes; the source is before the control. 

Your headphones may well just be hearing some voltage drop caused by airframe currents between the jack where you connect them and the piece of gear at the other end of the wire to the jack.

I called PlanePower to inquire about filter and they informed me that their product has internal noise filtering and that I must have an audio ground problem. When the alternator is switched off-line, the audio is crystal clear.

So the offending source would seem to be the alternator; it's off, no noise. But how is the alternator noise getting into the headset?  Even a good alternator is going to make some noise when under load. It's our duty to minimize how that noise can make it into unwanted places.

If there was an audio grounding issue I would expect to hear ignition noise too, but thats not the case.

Generally ignition noise is radiated noise, not noise in the form of airframe current, so you could easily have (or not) ignition noise (generally) totally unrelated to stray currents causing unwanted voltage drops in audio circuits.

Can additional filtering be installed external to the alternator? Suggestions please.

Generally, additional filtering can be added and may help. But is that just a band aid covering up some other undiscovered issue that, if corrected, would yield an even better solution...

Ron Q.


      
      
      

      
      
      
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Subject: RV-List: good warning labe
From: Charles Brame <chasb(at)satx.rr.com>
Date: Dec 20, 2007
I got some beautiful braided steel lines from Earl's Indy. Purchased via the telephone. Great service. However, I failed to specify 37=B0 fittings. Auto use 45=B0 fittings. I had to reorder which was an expensive lesson. Earl's Indy did stock the 37=B0 fittings and didn't blanch when I said it was for an experimental airplane. Earl's Indy =BB 1-800-331-INDY Earl's Indy, Your one stop for Earl's Performance Parts. www.earlsindy.com/ - 5k - Cached - Similar pages Charlie Brame RV-6A N11CB San Antonio ------------------------------------------- From: "Don Hall" <dhall(at)donka.net> Subject: RV-List: good warning label. Your ironic humor for today: I'm adding the matco parking brake and needed to order some shorter brake lines. Found some 20" steel braided straight an4 lines from an online auto/performance website. They came with the label: "Warning: Competition/Off Road Use Only. Not approved for highway use." Hmmm. Well. I do hope to go "off road", so I'm thinking I should be good. ****************************************** Don Hall N517DG (registered) rv7 finishing ****************************************** ________________________________________________________________________________
Date: Dec 20, 2007
From: Lincoln Keill <airlincoln(at)sbcglobal.net>
Subject: swapping two radios using 3P/DT switch?
Bob and/or other electronics gurus-- I'm using revision 11 and looking at chapter 11 (switches) and also the FAQ's...I have attached an excerpt from the FAQ's that I think applies to my question as well...it's a gentleman inquiring about using either a "3PDT" switch (I think numerically this is a "3-3 switch"?) to change between two comm radios. If I have a panel mount comm radio (with it's own antenna) and a portable comm radio (an SP-200 with it's own antenna) and a simple two-place intercom system (i.e. PM 3000), I believe I need the above referenced three-pole double-throw (3-3) switch to swap between the two radios: a pole for the wire going to the headset earphones, a pole for the wire coming from the headset microphone, and a pole to swap the PTT line. By doing this, I can swap radios without having to go through the intercom system which is in-line with your philosophy (which I agree with) of minimizing knob-twisting distractions. I don't see any examples of triple pole switches in the book and I can't find any in the Spruce catalog, but if I'm thinking correctly, do you have a suggested resource for obtaining one? Otherwise is there another switching logic I should consider? Once again, everyone please feel free to shoot holes in my ideas. Thanks. Lincoln Keill Sacramento, CA My plane is equipped with an old King KX170B, Microair 720, with a Sigtronics SPA 400 intercom. I have interconnected them with a simple switching arrangement that allows selecting comm1 (King), comm 2, (MicroAir), both (audio only), nav (audio for ident). My problem is, I've describe my circuitry to a good A&P, and I think I've improperly wired the switches for comm selection. I've used a DPDT miniature toggle to switch the Mic audio and Headset audio to either comm1, or comm 2, with a SPST miniature toggle to either connect or remain open across the headset audio switch lugs of the DPDT switch. The configuration works, and communications are clear, according to all reports I've received during the last year. My A&P tells me that I should have also included the transmitter key line in the switch, using a 3PDT switch, so as to key up the proper transmitter. My gut tells me he's right, but now I'm curious to know why the simpler circuit I've used hasn't caused problems during the last year. Many times I've had both radios tuned to the same frequency, and keying the mike has never created the squeal normally associated with two transmitters using the same frequency at the same time. In fact, the radio not selected will receive the information transmitted by the other. I've used a hand-held radio to double check, and can not detect any keying of the transmitter section of the non-selected radio when the PTT switch is keyed, and I know that the transmit key line is connected to both radios directly. What am I missing? A If you have confirmed that the non-selected transmitter is indeed passive then you're probably okay. I'm at a loss to explain why you are not having problems . . . the standard practice since day one has been to switch both mic-audio and PTT lines for the selected transmitter. The only thing I can think of is that some modern transmitters I've seen don't need the PTT line to make the transfer from receive to transmit. Microphones should break both the PTT and Mic-Audio lines when the PTT button is relaxed. This allows different microphones to share the same input to the transmitter without interfering with each other. Many modern amateur transmitters sense the microphone power current draw when a microphone is connected to the audio circuit via the PTT switch and use this to deduce the need to transfer from receive to transmit. ________________________________________________________________________________
From: "Rob Turk" <matronics(at)rtist.nl>
Subject: Re: swapping two radios using 3P/DT switch?
Date: Dec 20, 2007
3PDT and 4PDT switches are easy to get at online electronics stores like Digikey. ----- Original Message ----- From: Lincoln Keill To: aeroelectric-list(at)matronics.com Sent: Thursday, December 20, 2007 9:09 PM Subject: AeroElectric-List: swapping two radios using 3P/DT switch? Bob and/or other electronics gurus-- I'm using revision 11 and looking at chapter 11 (switches) and also the FAQ's...I have attached an excerpt from the FAQ's that I think applies to my question as well...it's a gentleman inquiring about using either a "3PDT" switch (I think numerically this is a "3-3 switch"?) to change between two comm radios. If I have a panel mount comm radio (with it's own antenna) and a portable comm radio (an SP-200 with it's own antenna) and a simple two-place intercom system (i.e. PM 3000), I believe I need the above referenced three-pole double-throw (3-3) switch to swap between the two radios: a pole for the wire going to the headset earphones, a pole for the wire coming from the headset microphone, and a pole to swap the PTT line. By doing this, I can swap radios without having to go through the intercom system which is in-line with your philosophy (which I agree with) of minimizing knob-twisting distractions. I don't see any examples of triple pole switches in the book and I can't find any in the Spruce catalog, but if I'm thinking correctly, do you have a suggested resource for obtaining one? Otherwise is there another switching logic I should consider? Once again, everyone please feel free to shoot holes in my ideas. Thanks. Lincoln Keill Sacramento, CA ________________________________________________________________________________
Date: Dec 20, 2007
From: Robert Borger <rlborger(at)mac.com>
Subject: Re: swapping two radios using 3P/DT switch?
Lincoln, Check ebay Item number: 180195626322 They seem to be primarily used in audio (musical instruments, guitar parts) circuits. It's a push-button (foot operated) switch but might could be adapted to your use. I just found a 3PDT toggle switch available from MPJA (Marlin P. Jones & Associates) online http://www.MPJA.com/ ( http://www.mpja.com/prodinfo.asp?number=16075+SW ) Try to search 3PDT switch in Google for more options. Good building and great flying, Bob Borger On Thursday, December 20, 2007, at 02:26PM, "Lincoln Keill" wrote: >Bob and/or other electronics gurus-- > > I'm using revision 11 and looking at chapter 11 (switches) and also the FAQ's...I have attached an excerpt from the FAQ's that I think applies to my question as well...it's a gentleman inquiring about using either a "3PDT" switch (I think numerically this is a "3-3 switch"?) to change between two comm radios. > > If I have a panel mount comm radio (with it's own antenna) and a portable comm radio (an SP-200 with it's own antenna) and a simple two-place intercom system (i.e. PM 3000), I believe I need the above referenced three-pole double-throw (3-3) switch to swap between the two radios: a pole for the wire going to the headset earphones, a pole for the wire coming from the headset microphone, and a pole to swap the PTT line. By doing this, I can swap radios without having to go through the intercom system which is in-line with your philosophy (which I agree with) of minimizing knob-twisting distractions. I don't see any examples of triple pole switches in the book and I can't find any in the Spruce catalog, but if I'm thinking correctly, do you have a suggested resource for obtaining one? Otherwise is there another switching logic I should consider? Once again, everyone please feel free to shoot holes in my ideas. Thanks. > > Lincoln Keill > Sacramento, CA ________________________________________________________________________________
Subject: Re: swapping two radios using 3P/DT switch?
From: "jetboy" <sanson.r(at)xtra.co.nz>
Date: Dec 20, 2007
wouldnt you want to leave both audios available? This can be done by joining the audio lines or through series resistors of around 100 ohms if you dont use an audio panel. Just turn the volume down on the radio not being used. Most GA aircraft use a DPDT toggle switch (C150) or DP rotary switch (C152/C172-182) to select the transmitter for the mic / PTT. Ralph -------- Ralph - CH701 / 2200a Read this topic online here: http://forums.matronics.com/viewtopic.php?p=153361#153361 ________________________________________________________________________________
Date: Dec 20, 2007
From: "nauga(at)brick.net" <dhyde01(at)earthlink.net>
Subject: Re: Audio isolation amp questions
Thanks for the response, Bob. I did a little more thorough search of the archives and found answers to everything in there (don't know why I couldn't find them for the past few days), but thanks for taking the time anyway. Dave Hyde ________________________________________________________________________________
From: "JOHN TIPTON" <jmtipton(at)btopenworld.com>
Subject: Re: swapping two radios using 3P/DT switch?
Date: Dec 20, 2007
Steinair have a selection, which they say are used for audio switching etc ----- Original Message ----- From: Rob Turk To: aeroelectric-list(at)matronics.com Sent: Thursday, December 20, 2007 8:46 PM Subject: Re: AeroElectric-List: swapping two radios using 3P/DT switch? 3PDT and 4PDT switches are easy to get at online electronics stores like Digikey. ----- Original Message ----- From: Lincoln Keill To: aeroelectric-list(at)matronics.com Sent: Thursday, December 20, 2007 9:09 PM Subject: AeroElectric-List: swapping two radios using 3P/DT switch? Bob and/or other electronics gurus-- I'm using revision 11 and looking at chapter 11 (switches) and also the FAQ's...I have attached an excerpt from the FAQ's that I think applies to my question as well...it's a gentleman inquiring about using either a "3PDT" switch (I think numerically this is a "3-3 switch"?) to change between two comm radios. If I have a panel mount comm radio (with it's own antenna) and a portable comm radio (an SP-200 with it's own antenna) and a simple two-place intercom system (i.e. PM 3000), I believe I need the above referenced three-pole double-throw (3-3) switch to swap between the two radios: a pole for the wire going to the headset earphones, a pole for the wire coming from the headset microphone, and a pole to swap the PTT line. By doing this, I can swap radios without having to go through the intercom system which is in-line with your philosophy (which I agree with) of minimizing knob-twisting distractions. I don't see any examples of triple pole switches in the book and I can't find any in the Spruce catalog, but if I'm thinking correctly, do you have a suggested resource for obtaining one? Otherwise is there another switching logic I should consider? Once again, everyone please feel free to shoot holes in my ideas. Thanks. Lincoln Keill Sacramento, CA ________________________________________________________________________________
Date: Dec 21, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Amp 59250 t-head tool
>Good Morning 'Lectric Bob, > >You mentioned once that you had sent your T head crimper in for a rebuild. >Do you know if such a service is still available? > >If so, where and how much ? I don't know. That would have been about 1965! I got the address of the rebuild shop from a guy in a toolcrib at the Cessna East Pawnee plant who was responsible for tool screening and maintenance. After having bought a "worn out" tool from Cessna salvage for $25, it was a long step to add another $50 or so to that to make it a zero time tool! You can search the Tyco-Amp for "refurbish" or "rebuild" services. Bob . . . ________________________________________________________________________________
From: "earl_schroeder(at)juno.com" <earl_schroeder(at)juno.com>
Date: Dec 21, 2007
Subject: Eclispe crimping tool?
Hi Bob [or other contributors], I purchased the crimping tool referenced in this URL: http://www.mpja.com/prodinfo.asp?number=15534+TL However, it came with no instructions or illustrations as to its use. I suppose I could use trial and error but prefer some helpful hints. Thanks, Earl PS searching the archives, produced none that I could find. _____________________________________________________________ Online Stock Trading - Straightforward pricing. Powerful tools. Click here! http://thirdpartyoffers.juno.com/TGL2121/fc/Ioyw6i3mJ8X0xeveOtvWEDbDHQb3OPK9ixAAfti9QiZFE9N30DXS3n/ ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Dec 21, 2007
Subject: Re: Amp 59250 t-head tool
Thanks Bob, I'll get on it! (sometime that is.) Happy Skies, Old Bob In a message dated 12/21/2007 8:33:35 A.M. Central Standard Time, nuckolls.bob(at)cox.net writes: I don't know. That would have been about 1965! I got the address of the rebuild shop from a guy in a toolcrib at the Cessna East Pawnee plant who was responsible for tool screening and maintenance. After having bought a "worn out" tool from Cessna salvage for $25, it was a long step to add another $50 or so to that to make it a zero time tool! You can search the Tyco-Amp for "refurbish" or "rebuild" services. Bob . . . **************************************See AOL's top rated recipes (http://food.aol.com/top-rated-recipes?NCID=aoltop00030000000004) ________________________________________________________________________________
Date: Dec 21, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Eclispe crimping tool?
> > >Hi Bob [or other contributors], >I purchased the crimping tool referenced in this URL: >http://www.mpja.com/prodinfo.asp?number=15534+TL > >However, it came with no instructions or illustrations as to its use. > >I suppose I could use trial and error but prefer some helpful hints. > >Thanks, Earl > >PS searching the archives, produced none that I could find. It's pretty straight-forward. You need to strip the wire just enough that the strands bottom out in the back of the pin just before the insulation touches the pin. Hold the wire/pin up vertically and drop the tool over it until the pin is fully seated in the tool. The pin will be flush to just underflush with the working face of the tool. Put the mash on it an you're done. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Dec 21, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Alternator whine in audio
>Hello All,"urn:schemas-microsoft-com:office:office" /> > > I have a PlanePower alternator and have noticed a whine noise in the > David Clark headset audio. It is really noisy if the headset volume is > high; however, if I turn the headset volume down low and turn the comm > radio volume up to compensate, the whine is barely detectable. Can anyone > explain this and/or provide possible solutions? Yes. The alternator is the noisiest device in the airplane and there is no practical way to 'filter' its worst noise component - AC 'ripple' voltage left over after the 3-phase AC output of the stator windings is rectified into DC. The simple-ideas that support this assertion are illustrated in an excerpted figure from the chapter on noise in the 'Connection which you can see here: http://www.aeroelectric.com/Pictures/Misc/Figure_16p3.pdf A rectified 3-phase AC voltage has a predictable 10% pk-pk ripple. I.e., your 14V alternator has about 1.4 volts pk-pk AC signal at an audio rate (you can hear it) riding on top of the DC power output. Worse yet, the ENERGY in this 'noise' is HUGE . . . let's say .5v RMS X alternator output of up to say 60A makes this a 30 WATT potential noise source. The notion of adding a practical filter for this condition is polluted by the knowledge that many of the more useful filters for radio noise are fairly easy pills to swallow (.5 lb, 10 square inches footprint and perhaps 30 cubic inches in volume). However, these are designed to work at Megahertz frequencies and energy levels perhaps 1 millionth as strong. A filter capable of cleaning up the output of an alternator is going to be more weight, volume and loss of power than you're going to want to put in your airplane. This is why the graybeards in this technology have provided guidance to designers in the form of Mil-Std-704 and similar tomes that say, "Son, that's one nasty noise generator out there on the engine with no practical way to silence it. Suggest you learn to live with it." Indeed, DC power generation per Mil-Std-704 tells us to expect 3 volts pk-pk on 28v systems as described in http://www.aeroelectric.com/Pictures/Curves/MSTD704_28V_Noise.jpg over the range of 1000 to 5000 Hz (you can HEAR it) and tapering in intensity on either side. Cut that value in half for a 14v system. Here's a noise trace taken from my automobile's bus: http://www.aeroelectric.com/Pictures/Curves/Safari_Bus_Noise_1.gif >I called PlanePower to inquire about filter and they informed me that >their product has internal noise filtering and that I must have an audio >ground problem. But they didn't tell you everything. The only kind of filter that can be physically installed in their alternator goes to conducted RADIO FREQUENCY noise from 150 KHz to 30 MHz in the form of a reasonably sized capacitor. This filter cannot speak to the AUDIO FREQUENCY noise described in the Mil-Std-704 excerpt cited above. Their hypothesis about audio ground noise is a strong one. The vast majority of audio system noise problems I've encountered in the past had root cause in poor ground architecture. This is why we spend so much time exploring the potential for grounding problems in chapter 16 and crafted the ground architecture drawings in Figure Z-15. > When the alternator is switched off-line, the audio is crystal clear. If > there was an > audio grounding issue I would expect to hear ignition noise too, but > that's not > the case. A faulty supposition. The propagation modes for these two antagonists are entirely different from each other. The presence of one does not automatically include or exclude the presence of both. >Can additional filtering be installed external to the alternator? No. > Suggestions please. Suggest you first make sure that your headset and microphone jacks DO NOT ground locally to the airframe where they are mounted. This common installation error probably accounts for 1/2 of all the light aircraft alternator noise problems. Understand too that you MIGHT have a propagation mode that is difficult to find and/or fix. With the advent of high quality, noise cancelling headsets noises that used to be well below the nuisance threshold for signal to noise are now deemed undesirable. I'm not suggesting that your problem is not fixable . . . just that the cost in $time$ to fix it may not be very rewarding. Is the noise you're hearing on the ground perceptible and objectionable in flight? I've had MANY situations where folks have chased over an airplane looking for root cause and fix for noises that nobody can hear while in flight. If the mic/headset jacks ARE properly grounded back at the intercom, then try running the noise isolation traps described in Chapter 16. The noise MIGHT be coming in through the +14v power leads where its practical to add a filter like: http://www.aeroelectric.com/articles/filter/RS_Noise_Filters.pdf http://www.aeroelectric.com/articles/filter/filter.pdf Unfortunately, all the components featured in these two pieces are no longer offered by Radio Shack since they got out of the automotive audio products business. However, other companies are very much IN that business. If your studies determine that the noise IS coming in through the +14v supply, perhaps a device like . . . http://tinyurl.com/ynn7at would do the job. There's no automatic recipe for success here because the variables that set levels of perception for the noise have a huge range of cause/effect. Noise problems of this nature are always plagued with a certain amount of cut and try. I've copied my friend Steven Klodd at Plane-Power on this note. Steve, should you find it useful, feel free to copy any or all of this stuff and assemble it into a document for sharing with your customers. A poor understanding of these simple- ideas has cause our brothers to spend a lot of $time$ chasing the elusive double-ugly, yellow- beaked noise snipe! Bob . . . ________________________________________________________________________________
Date: Dec 21, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: swapping two radios using 3P/DT switch?
>Bob and/or other electronics gurus-- > >I'm using revision 11 and looking at chapter 11 (switches) and also the >FAQ's...I have attached an excerpt from the FAQ's that I think applies to >my question as well...it's a gentleman inquiring about using either a >"3PDT" switch (I think numerically this is a "3-3 switch"?) to change >between two comm radios. > >If I have a panel mount comm radio (with it's own antenna) and a portable >comm radio (an SP-200 with it's own antenna) and a simple two-place >intercom system (i.e. PM 3000), I believe I need the above referenced >three-pole double-throw (3-3) switch to swap between the two radios: a >pole for the wire going to the headset earphones, a pole for the wire >coming from the headset microphone, and a pole to swap the PTT line. By >doing this, I can swap radios without having to go through the intercom >system which is in-line with your philosophy (which I agree with) of >minimizing knob-twisting distractions. I don't see any examples of triple >pole switches in the book and I can't find any in the Spruce catalog, but >if I'm thinking correctly, do you have a suggested resource for obtaining >one? Otherwise is there another switching logic I should consider? Once >again, everyone please feel free to shoot holes in my ideas. Thanks. > >Lincoln Keill >Sacramento, CA Check out the C&K 7301P3YZQE switch at: http://tinyurl.com/ypqomr and http://www.aeroelectric.com/Pictures/Switches/7301P3YZQE.jpg Bob . . . ________________________________________________________________________________
From: BUCSDDS(at)aol.com
Date: Dec 21, 2007
Subject: swapping two radios using 3P/DT switch?
Bob or anyone else with the correct answer to my question, I have an issue with my Headset/PTT/Microphone wiring. I have a Garmin SL-30, SL-40 and the PMA 4000 by PS Engineering intercom. I hear a squeal when I press the PTT switch. If the intercom is turned off the squeal doesn't occur while pressing the PTT switch. I'm wondering if a 3P/DT switch would be a good option. If so, what schematic should I use?? Thanks in advance for any help! Marwin Goff Des Moines, IA Marwin Goff DSM Varieze O-200 515-360-0778 bucsdds(at)aol.com **************************************See AOL's top rated recipes (http://food.aol.com/top-rated-recipes?NCID=aoltop00030000000004) ________________________________________________________________________________
Date: Dec 21, 2007
From: "Robert Feldtman" <bobf(at)feldtman.com>
Subject: Re: Alternator whine in audio
there are noise filters in the amateur radio realm that work reasonably well..... I am thinking about trying that in my audio ciruit to headphone to see if I could "tune out" the noise. Any pilots using those? You can see them advertised in QST, etc. bobf Glastar W5RF On 12/21/07, Robert L. Nuckolls, III wrote: > > nuckolls.bob(at)cox.net> > > > >Hello All, >"urn:schemas-microsoft-com:office:office" /> > > > > I have a PlanePower alternator and have noticed a whine noise in the > > David Clark headset audio. It is really noisy if the headset volume is > > high; however, if I turn the headset volume down low and turn the comm > > radio volume up to compensate, the whine is barely detectable. Can > anyone > > explain this and/or provide possible solutions? > > Yes. The alternator is the noisiest device in the > airplane and there is no practical way to 'filter' > its worst noise component - AC 'ripple' voltage > left over after the 3-phase AC output of the stator > windings is rectified into DC. > > The simple-ideas that support this assertion are > illustrated in an excerpted figure from the chapter > on noise in the 'Connection which you can see > here: > > http://www.aeroelectric.com/Pictures/Misc/Figure_16p3.pdf > > > A rectified 3-phase AC voltage has a predictable > 10% pk-pk ripple. I.e., your 14V alternator has > about 1.4 volts pk-pk AC signal at an audio rate > (you can hear it) riding on top of the DC power > output. Worse yet, the ENERGY in this 'noise' > is HUGE . . . let's say .5v RMS X alternator > output of up to say 60A makes this a 30 WATT > potential noise source. > > The notion of adding a practical filter for this > condition is polluted by the knowledge that > many of the more useful filters for radio noise > are fairly easy pills to swallow (.5 lb, 10 square > inches footprint and perhaps 30 cubic inches > in volume). However, these are designed to work > at Megahertz frequencies and energy levels > perhaps 1 millionth as strong. > > A filter capable of cleaning up the output > of an alternator is going to be more weight, > volume and loss of power than you're going > to want to put in your airplane. > > This is why the graybeards in this technology > have provided guidance to designers in the form > of Mil-Std-704 and similar tomes that say, "Son, > that's one nasty noise generator out there on > the engine with no practical way to silence it. > Suggest you learn to live with it." > > Indeed, DC power generation per Mil-Std-704 > tells us to expect 3 volts pk-pk on 28v systems > as described in > > http://www.aeroelectric.com/Pictures/Curves/MSTD704_28V_Noise.jpg > > over the range of 1000 to 5000 Hz (you can HEAR > it) and tapering in intensity on either side. > Cut that value in half for a 14v system. Here's > a noise trace taken from my automobile's bus: > > http://www.aeroelectric.com/Pictures/Curves/Safari_Bus_Noise_1.gif > > >I called PlanePower to inquire about filter and they informed me that > >their product has internal noise filtering and that I must have an audio > >ground problem. > > But they didn't tell you everything. The only kind > of filter that can be physically installed in their > alternator goes to conducted RADIO FREQUENCY noise > from 150 KHz to 30 MHz in the form of a reasonably > sized capacitor. This filter cannot speak to the > AUDIO FREQUENCY noise described in the Mil-Std-704 > excerpt cited above. > > Their hypothesis about audio ground noise is a > strong one. The vast majority of audio system noise > problems I've encountered in the past had root > cause in poor ground architecture. This is why we > spend so much time exploring the potential for > grounding problems in chapter 16 and crafted the > ground architecture drawings in Figure Z-15. > > > When the alternator is switched off-line, the audio is crystal clear. > If > > there was an > > audio grounding issue I would expect to hear ignition noise too, but > > that's not > > the case. > > A faulty supposition. The propagation modes for > these two antagonists are entirely different from > each other. The presence of one does not automatically > include or exclude the presence of both. > > >Can additional filtering be installed external to the alternator? > > No. > > > Suggestions please. > > Suggest you first make sure that your headset > and microphone jacks DO NOT ground locally to > the airframe where they are mounted. This common > installation error probably accounts for 1/2 of > all the light aircraft alternator noise problems. > > Understand too that you MIGHT have a propagation > mode that is difficult to find and/or fix. With > the advent of high quality, noise cancelling > headsets noises that used to be well below the > nuisance threshold for signal to noise are now > deemed undesirable. I'm not suggesting that your > problem is not fixable . . . just that the cost > in $time$ to fix it may not be very rewarding. > > Is the noise you're hearing on the ground perceptible > and objectionable in flight? I've had MANY situations > where folks have chased over an airplane looking > for root cause and fix for noises that nobody > can hear while in flight. > > If the mic/headset jacks ARE properly grounded > back at the intercom, then try running the noise > isolation traps described in Chapter 16. The noise > MIGHT be coming in through the +14v power leads > where its practical to add a filter like: > > http://www.aeroelectric.com/articles/filter/RS_Noise_Filters.pdf > > http://www.aeroelectric.com/articles/filter/filter.pdf > > Unfortunately, all the components featured in > these two pieces are no longer offered by Radio > Shack since they got out of the automotive audio > products business. However, other companies > are very much IN that business. If your studies > determine that the noise IS coming in through the > +14v supply, perhaps a device like . . . > > http://tinyurl.com/ynn7at > > would do the job. There's no automatic recipe > for success here because the variables that set > levels of perception for the noise have a huge > range of cause/effect. Noise problems of this > nature are always plagued with a certain amount > of cut and try. > > I've copied my friend Steven Klodd at Plane-Power > on this note. Steve, should you find it useful, > feel free to copy any or all of this stuff and > assemble it into a document for sharing with your > customers. A poor understanding of these simple- > ideas has cause our brothers to spend a lot of > $time$ chasing the elusive double-ugly, yellow- > beaked noise snipe! > > Bob . . . > > ________________________________________________________________________________
Date: Dec 21, 2007
From: jpiamber(at)yahoo.com
Subject: Yahoo! Auto Response
JPI will be closed to observe Christmas December 22ND and will return on December 27TH. JPI will be closed to observe the New Year Holiday December 29TH and will return on January 2ND. The holiday season offers us a special opportunity to extend our personal thanks to our friends, and our very best wishes for the future. And so it is that we now gather together and wish to you a very Merry Christmas and a Happy New Year. We consider you a good friend and extend our wishes for good health and good cheer. It is people like you who make being in business such a pleasure all year long. Our business is a source of pride to us, and with customers like you, we find going to work each day a rewarding experience. To our friends all over the world, JP Instruments extends to you and your loved ones our best wishes for a Vrolijke Kersttmis Sarbatori Felicite Joyeux Noel Tin Hao Nian Froeliche Weihnachten Felice Natale Kinga Shinnen Glad Julen Ichok Yilara Boas Festas Chrustovjna Wesloych Swiat Glaedelig Jul Veselele Vanoche Felice Pascuas Sretan Bozic Boldog Karacsonyi Unnepeket Merry Christmas and a Happy New Year! ________________________________________________________________________________
Date: Dec 21, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Firewall Placement Of Electrical Components
> > >I am building a Zenith 601 and using a variation of the Z16 drawing. I am >currently working on placing my regulator, S704-1 OV relay and >capacitor. The B&C instructions are pretty clear that this stuff should >be mounted on the cockpit side of the firewall and away from engine >heat. In this configuration, the Z16 would have me running a 12GA from >the capacitor, through the firewall, and out to the up-leg screw on the >starter relay. I would also have a 12GA going from the down-leg screw of >the battery relay, through the firewall, and to the main distribution >bus. My question is two-fold: > >1. Is it critical that these electrical parts be on the backside of the >firewall. I have seen photos of this stuff on the engine side on other >airplanes. Everyone likes to "stay cool" but virtually every product I design these days is required to live and work in a 55C environment minimum and virtually all our stuff can be demonstrated to run up to 100C. Lots of folks have installed the B&C products and the products of others on the engine side of the firewall with no complaints. Your risks are low. >2. If I follow B&C's recommendation on placement, can I run the >alternator lead from the capacitor straight to the main distribution >bus? This would only require one 12GA wire firewall penetration from the >bus to the battery relay. If it's a cleaner installation to go up front, go ahead and do it. Bob . . . ________________________________________________________________________________
Date: Dec 21, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: 20 Amp Solid State Relay usage
> >I too am using the AML34 and AML24 switches in my panel. Pacific Coast >Avionics recommended using the Potter Brumfield VF4-65F11 relays for higher >loads. > >Any thoughts on these relays Bob? Are they reliable enough? "Reliable enough" isn't quantifiable . . . if you use them with failure tolerant design in mind, then any component demonstrating a service life commensurate with your $time$ to acquire/install/maintain will have no serious effect on system reliability, only a cost of ownership consideration. The plastic automotive power relays are in widespread usage throughout the industry. Chances are that they're entirely suited to your task of crafting the failure tolerant system. Bob . . . ________________________________________________________________________________
From: "William Gill" <wgill10(at)comcast.net>
Subject: Alternator whine in audio
Date: Dec 22, 2007
Thanks for the information Bob. With minimal load on the alternator, I see an output of 14.3 volts during cruise flight. As I apply loads one by one (radios, landing lights, strobes, pitot heat, etc.), the noise gets stronger and the bus voltage drops to 14.0 volts. The loads total about 15 amps and I would not expect to see the bus voltage drop -- does this seem normal? I am going to return the 60-amp alternator to PlanePower for inspection. I didn't notice this noise during the first 15 or 20 hours of flight testing, so maybe I did lose an alternator phase as PlanePower identified as a possible culprit. Yes, I can hear the whine in flight. I have to turn the headset volume down to its lowest level and crank the radio volume up max to obtain an acceptable audio output (minimal noise). Merry Christmas, Bill -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Friday, December 21, 2007 9:27 AM Subject: Re: AeroElectric-List: Alternator whine in audio >Hello All,"urn:schemas-microsoft-com:office:office" /> > > I have a PlanePower alternator and have noticed a whine noise in the > David Clark headset audio. It is really noisy if the headset volume is > high; however, if I turn the headset volume down low and turn the comm > radio volume up to compensate, the whine is barely detectable. Can anyone > explain this and/or provide possible solutions? Yes. The alternator is the noisiest device in the airplane and there is no practical way to 'filter' its worst noise component - AC 'ripple' voltage left over after the 3-phase AC output of the stator windings is rectified into DC. The simple-ideas that support this assertion are illustrated in an excerpted figure from the chapter on noise in the 'Connection which you can see here: http://www.aeroelectric.com/Pictures/Misc/Figure_16p3.pdf A rectified 3-phase AC voltage has a predictable 10% pk-pk ripple. I.e., your 14V alternator has about 1.4 volts pk-pk AC signal at an audio rate (you can hear it) riding on top of the DC power output. Worse yet, the ENERGY in this 'noise' is HUGE . . . let's say .5v RMS X alternator output of up to say 60A makes this a 30 WATT potential noise source. The notion of adding a practical filter for this condition is polluted by the knowledge that many of the more useful filters for radio noise are fairly easy pills to swallow (.5 lb, 10 square inches footprint and perhaps 30 cubic inches in volume). However, these are designed to work at Megahertz frequencies and energy levels perhaps 1 millionth as strong. A filter capable of cleaning up the output of an alternator is going to be more weight, volume and loss of power than you're going to want to put in your airplane. This is why the graybeards in this technology have provided guidance to designers in the form of Mil-Std-704 and similar tomes that say, "Son, that's one nasty noise generator out there on the engine with no practical way to silence it. Suggest you learn to live with it." Indeed, DC power generation per Mil-Std-704 tells us to expect 3 volts pk-pk on 28v systems as described in http://www.aeroelectric.com/Pictures/Curves/MSTD704_28V_Noise.jpg over the range of 1000 to 5000 Hz (you can HEAR it) and tapering in intensity on either side. Cut that value in half for a 14v system. Here's a noise trace taken from my automobile's bus: http://www.aeroelectric.com/Pictures/Curves/Safari_Bus_Noise_1.gif >I called PlanePower to inquire about filter and they informed me that >their product has internal noise filtering and that I must have an audio >ground problem. But they didn't tell you everything. The only kind of filter that can be physically installed in their alternator goes to conducted RADIO FREQUENCY noise from 150 KHz to 30 MHz in the form of a reasonably sized capacitor. This filter cannot speak to the AUDIO FREQUENCY noise described in the Mil-Std-704 excerpt cited above. Their hypothesis about audio ground noise is a strong one. The vast majority of audio system noise problems I've encountered in the past had root cause in poor ground architecture. This is why we spend so much time exploring the potential for grounding problems in chapter 16 and crafted the ground architecture drawings in Figure Z-15. > When the alternator is switched off-line, the audio is crystal clear. If > there was an > audio grounding issue I would expect to hear ignition noise too, but > that's not > the case. A faulty supposition. The propagation modes for these two antagonists are entirely different from each other. The presence of one does not automatically include or exclude the presence of both. >Can additional filtering be installed external to the alternator? No. > Suggestions please. Suggest you first make sure that your headset and microphone jacks DO NOT ground locally to the airframe where they are mounted. This common installation error probably accounts for 1/2 of all the light aircraft alternator noise problems. Understand too that you MIGHT have a propagation mode that is difficult to find and/or fix. With the advent of high quality, noise cancelling headsets noises that used to be well below the nuisance threshold for signal to noise are now deemed undesirable. I'm not suggesting that your problem is not fixable . . . just that the cost in $time$ to fix it may not be very rewarding. Is the noise you're hearing on the ground perceptible and objectionable in flight? I've had MANY situations where folks have chased over an airplane looking for root cause and fix for noises that nobody can hear while in flight. If the mic/headset jacks ARE properly grounded back at the intercom, then try running the noise isolation traps described in Chapter 16. The noise MIGHT be coming in through the +14v power leads where its practical to add a filter like: http://www.aeroelectric.com/articles/filter/RS_Noise_Filters.pdf http://www.aeroelectric.com/articles/filter/filter.pdf Unfortunately, all the components featured in these two pieces are no longer offered by Radio Shack since they got out of the automotive audio products business. However, other companies are very much IN that business. If your studies determine that the noise IS coming in through the +14v supply, perhaps a device like . . . http://tinyurl.com/ynn7at would do the job. There's no automatic recipe for success here because the variables that set levels of perception for the noise have a huge range of cause/effect. Noise problems of this nature are always plagued with a certain amount of cut and try. I've copied my friend Steven Klodd at Plane-Power on this note. Steve, should you find it useful, feel free to copy any or all of this stuff and assemble it into a document for sharing with your customers. A poor understanding of these simple- ideas has cause our brothers to spend a lot of $time$ chasing the elusive double-ugly, yellow- beaked noise snipe! Bob . . . ________________________________________________________________________________
Date: Dec 22, 2007
From: Dennis Golden <dgolden@golden-consulting.com>
Subject: Ultralast AA - Fry's
Has anyone tried the Ultralast Alkaline batteries from Fry's? This weekends add lists $13.99 for a pack of 100. Dennis -- Dennis Golden Golden Consulting Services, Inc. ________________________________________________________________________________
From: "Fergus Kyle" <VE3LVO(at)rac.ca>
Subject: alternator/audio noise
Date: Dec 22, 2007
Cheers, In my dotage, I have this insatiable urge to expound my attitude to the subject. I invite the stalwarts to reject it, but it has helped me through several score years of trouble-shooting and might help those less schooled in electronics (a phase I'm approaching at a measureable rate). Earphone communications equipment is usually assailed by audio freqs from the alternator - because it wants to. Thus designers (lusting for success) often attempt to include circuitry in their magic boxes which thwart the influx of these noises. These attempts are undone by adding another 'ground' outside the box. Like the doc asks, "does it hurt when you do that?" and you say "yes", he replies, "Then don't do that" - make every effort to let the 'box' solve the noise and ensure no other connection is made to ground. As Bob (I think) says, much of the trouble comes from inadvertent grounding outside the box. Read this, unless the more educated of us shoots me down. Have at me. Cheers for the season, Ferg ________________________________________________________________________________
Date: Dec 22, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Alternator whine in audio
> >Thanks for the information Bob. > >With minimal load on the alternator, I see an output of 14.3 volts >during cruise flight. As I apply loads one by one (radios, landing >lights, strobes, pitot heat, etc.), the noise gets stronger and the bus >voltage drops to 14.0 volts. The loads total about 15 amps and I would >not expect to see the bus voltage drop -- does this seem normal? I am >going to return the 60-amp alternator to PlanePower for inspection. I >didn't notice this noise during the first 15 or 20 hours of flight >testing, so maybe I did lose an alternator phase as PlanePower >identified as a possible culprit. Internally regulated alternators can only sense alternator output voltage at the alternator's b-lead terminal. One of several advantages of external regulators is their local or remote sense inputs that are closer to the bus. What you may be experiencing is simple voltage drop along your b-lead wiring. Make a temporary connection to the alternator b-lead terminal and check for loss of regulation under load. It may be that what you're observing is predictable drop in ship's wiring and the alternator is holding the b-lead terminal at regulator setpoint. >Yes, I can hear the whine in flight. I have to turn the headset volume >down to its lowest level and crank the radio volume up max to obtain an >acceptable audio output (minimal noise). Okay, if this voltage drop thing and the whine thing are NEW, then you may well have one of the three phases missing in the alternator's output. loss of one winding often manifests itself as poor regulation combined with quantum jump in noise. Take your alternator to an alternator overhaul shop before sending it all the way to Texas. They should be able to run it on a 5+ HP drive stand that will verify/deny the open phase hypothesis. Automotive parts stores have table- top alternator test stands but they may or may not be able to spot the missing phase . . . and probably can't run it under full load either. Bob . . . ________________________________________________________________________________
Date: Dec 22, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Ultralast AA - Fry's
><dgolden@golden-consulting.com> > >Has anyone tried the Ultralast Alkaline batteries from Fry's? This >weekends add lists $13.99 for a pack of 100. They are probably good value . . . i.e. good ratio of energy contained versus dollars spent. Buy a pack and send me two for "draining". Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Dec 22, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: alternator/audio noise
> >Cheers, > In my dotage, I have this insatiable urge to expound my attitude to >the subject. >I invite the stalwarts to reject it, but it has helped me through several >score years of trouble-shooting and might help those less schooled in >electronics (a phase I'm approaching at a measureable rate). > Earphone communications equipment is usually assailed by audio freqs >from the alternator - because it wants to. Thus designers (lusting for >success) often attempt to include circuitry in their magic boxes which >thwart the influx of these noises. These attempts are undone by adding >another 'ground' outside the box. Like the doc asks, "does it hurt when you >do that?" and you say "yes", he replies, "Then don't do that" - make every >effort to let the 'box' solve the noise and ensure no other connection is >made to ground. As Bob (I think) says, much of the trouble comes from >inadvertent grounding outside the box. > Read this, unless the more educated of us shoots me down. Have at >me. An astute observation given credence by your now keen powers of observation and deduction that only come with interest, dedication and the ability to sort the puzzle of simple-ideas for ways they fit together in useful inventions. >Cheers for the season, . . . and to you also my friend. Bob, K0DYH (for over 50 years) ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Dec 22, 2007
From: Ken <klehman(at)albedo.net>
Subject: Re: Alternator whine in audio
Even easier might be to find someone with an oscilloscope. It should be obvious from looking at the AC ripple almost anywhere in the planes electrical distribution. Every third peak will be missing. That economical Owon scope that Bob mentioned a year or so ago runs very well off a little inverter plugged into my cigarette lighter. Ken >snip > Take your alternator to an alternator overhaul shop before > sending it all the way to Texas. They should be able to > run it on a 5+ HP drive stand that will verify/deny the > open phase hypothesis. Automotive parts stores have table- > top alternator test stands but they may or may not be able > to spot the missing phase . . . and probably can't run > it under full load either. > > Bob . . . ________________________________________________________________________________
Subject: Re: Firewall Placement Of Electrical Components
From: "DaveG601XL" <david.m.gallagher(at)ge.com>
Date: Dec 22, 2007
Bob, Thanks for the answer. Sometimes I just need a little positive reinforcement to keep me moving forward. Happy holidays to all, -------- David Gallagher 601 XL, tail and wings completed, fueslage almost done. Working engine and electrical systems. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=153730#153730 ________________________________________________________________________________
From: "Emond" <d_emond(at)mweb.co.za>
Subject: Re: LED warning lights
Date: Dec 23, 2007
Hi Bob I have gone with Z-12 architecture and I am using B&C 60amp alternator and their standby SB1B-14. My Question: What is the recommended way to substitute normal 12 volt warning lights for LED's?? Merry Christmas Dave Emond ________________________________________________________________________________
From: "Richard Talbot" <richard(at)talbots.net.au>
Subject: SD-8
Date: Dec 24, 2007
Hi Bob, I have a couple of questions regarding your diagram for SD8 alternator self excitation (Z-18). You call out 12 AWG wiring between the dynamo and the regulator but the dynamo already has a run of 16AWG attached to it by B&C. Everywhere else in the diagram you specify 14 AWG. I assume you wish to minimise voltage drop to the regulator? The only issue is that I don't have any 12 AWG wire. What would you think is the maximum length of 14AWG that could be used here and/or what are your design intentions as far as voltage drop? I have ordered a 5A cct breaker for the SD8 previously. Is it OK to substitute the 20AWG to the breaker for 18 AWG and use 5A cct breaker rather than 2A? Lastly, does anyone have pictures of their installation particularly the mountings of diodes and resistors? The 2k7 resistors supplied to me are in ceramic casing due to their power ratings. I am concerned about vibration as the legs are very thin. Thanks/Merry Christmas Everyone! Richard ________________________________________________________________________________
From: "Les Goldner" <lgold@quantum-associates.com>
Subject: Low voltage problem in a new plane
Date: Dec 23, 2007
Robert, The low-voltage buss indicator light stays on in my new plane and I would really appreciate help to understand what to do about it. I just finished building a Zenith 701 with a new 100-HP Rotax 912 using your Aeroelectric's Z16 schematic. B&C did not have the exact Alternator OV detection system shown in the schematic and sold me their BC207-1 over and low voltage control module that has a warning light which stays on for under and flashes for over-voltage. The B&C web site says that the low voltage light goes on if the Buss voltage is under 12.5V. I wired this module exactly as shown in Z16. I flew the plane for the first time yesterday starting with a fully charged battery and all seemed well. On the second flight that day I noticed that the Alternator under voltage (UV) light came on with the engine idling when the electric fuel pump was on. Since I don't need the pump (fuel is gravity fed and the engine has a mechanical pump) I just turned it off and may have advanced the throttle beyond its high 2000-RPM idle. The UV light went out as I did this. I was happy and did my first solo flight in the plane for a half hour without incident. Today, assuming the battery was fully charged (I did not check it), I made some adjustments to the Dynon instrument for about 30 minutes (drawing about 1 to 2-amps), and started the engine for a few more go-arounds in the pattern. The engine stared immediately so I guess the battery was charged . However, the low-voltage light came on as soon as I started-up and would not go off, even after a 10-minutes warm-up, much of it above idle RPM, with almost nothing electric turned on. When I taxied back to the hanger and shut down (with the UV light still on) my battery voltage read 12.3V (this is a new battery). There are probably a lot of things I need to check to isolate the problem and need advice as to how to go about doing this. What is the most likely cause? What should I check first and second, third. and how do I check them. Here are some of my (probably dumb) more specific questions: * Is this a definite problem or will the this under voltage light come on as described above when there are no problems? * There are two fuselinks attached to the Alternator OV/UV module. If one of these blew or got disconnected would it cause this problem? Since this is easy to check, I plan to look into this first. * Is it possible that the problem is in the voltage regulator? How do you check this out and determine if the regulator and not the alternator is the cause? * I'm not certain how to check the alternator or AC voltage. First, is this a likely source of the problem? Second, if so how do I check the alternator output? If the alternator is bad I probably will have to remove the engine and find a "real" repairman to fix it, so I hope the problem lies elsewhere. Any help would really be appreciated. Best regards and happy holiday, Les ________________________________________________________________________________
Subject: Re: LED warning lights
From: "h&jeuropa" <butcher43(at)att.net>
Date: Dec 24, 2007
Dave, There is a document on the AeroElectric website that explains how to use LEDs. Basically you need to have a current limiting resistor in series with the LED. You'll find that "electronic switches" often have enough leakage current so that a LED will remain illuminated somewhat even though it should be off. The solution for that is a resistor across the LED. You should check with the manufacturer of any device you are using to get their recommendation for how to handle this situation. For instance if you have a B&C LR3C-14, they want a 510 ohm resistor between terminal 3 & 5. GRT EIS wants 10K ohm across the warning light. I have nothing but LEDs in all my warning and status lights and they work great! and no filament to burn out and fail! Jim Butcher Europa XS N241BW Read this topic online here: http://forums.matronics.com/viewtopic.php?p=153982#153982 ________________________________________________________________________________
Subject: Re: LED warning lights
Date: Dec 24, 2007
From: <longg(at)pjm.com>
Dave, What makes you think you would treat LED's differently? Do they have a defined voltage and a wattage? We'll then you treat them like any other light. Yes, they generally take 1/3 as much power, but the ideology is the same. Now, if you have the plutonium jobs, you need to mount them at least 3 feet from major body parts. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Emond Sent: Sunday, December 23, 2007 3:46 AM Subject: AeroElectric-List: Re: LED warning lights Hi Bob I have gone with Z-12 architecture and I am using B&C 60amp alternator and their standby SB1B-14. My Question: What is the recommended way to substitute normal 12 volt warning lights for LED's?? Merry Christmas Dave Emond ________________________________________________________________________________
Date: Dec 24, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Good wire deal . . .
hellofadeal on 22AWG high temp Mil-w-81044 wire http://www.aeroelectric.com/Reference_Docs/Mil-Specs/Mil-W-81044slash12.jpg on Ebay at: http://tinyurl.com/ys34l4 Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Dec 24, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: LED warning lights
> >Dave, >What makes you think you would treat LED's differently? Do they have a >defined voltage and a wattage? We'll then you treat them like any other >light. Yes, they generally take 1/3 as much power, but the ideology is >the same. Now, if you have the plutonium jobs, you need to mount them at >least 3 feet from major body parts. Not all that is "LED" is a drop in replacement for incandescent lamps. An LED's operating voltage is on the order of 2 volts. Further, it's intensity is directly controlled by how much CURRENT that's forced through the device. Here's a generic article on the innate perversity of the little buggers . . . http://www.aeroelectric.com/articles/leds3.pdf Now, there ARE manufacturers of indicating light FIXTURES that INCLUDE some form of current setting resistor internal to the fixture. Examples include devices like this: http://tinyurl.com/2c3cxw where one should note the callout, "Orange 12V LED with holder". This description is a bit misleading because there's no such thing as a "12V LED". There are only ASSEMBLIES of an LED and a RESISTOR sized for optimum operation at some voltage . . . in this case, 12V. There are many more LEDs in holders that do not contain built in resistors like this: http://www.aeroelectric.com/Pictures/Lighting/Mini-LED_Fixture.jpg . . . which may be used in instllations like this: http://www.aeroelectric.com/Pictures/Lighting/Annunciator_1.jpg . . . where the resistors necessary to set up proper operating current for the LEDs are external to the lamp fixture but part of the overall system design. Getting back to the B&C alternator controller products, the output stage of the warning light system was designed to TURN A WARNING LIGHT ON in the event power was totally removed from the controller. To accomplish this bit of electron herding magic, the following architecture was crafted: http://www.aeroelectric.com/Pictures/Schematics/LV_Led.jpg Note the resistor from transistor collector to base INTERNAL to the LR-3. This causes a substantial amount of what would otherwise be called leakage current to flow in the transistor's collector lead when the LR-3 is powered down. When substituting an LED for the normal incandescent lamp, the "leakage" current that does not produce visible light output from an incandescent lamp will produce substantial light output from an LED. Further, direct substitution of an LED for the incandescent lamp is not possible without limiting the current to the LED as cited above. In this case, I've illustrated the use of two, 220 ohm resistors wired to (1) limit current in the ON state and (2) wash out the effects of 'leakage current' in the OFF state. There's nothing particularly magic about the selection of 220 ohms . . . I picked it because it was adequate to the task and readily available from Radio Shack in a handy pak-of-5 for a dollar. See: http://tinyurl.com/2dl6zy Bottom line is that LED lighting products are NOT a no-brainer, drop-in replacement for every incandescent application. One must have a knowledge of the design goals for the driving circuitry (such as what that ol' fart in Wichita put in the B&C products 20 years ago!). Bob . . . ________________________________________________________________________________
Date: Dec 24, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Low voltage problem in a new plane
Robert, The low-voltage buss indicator light stays on in my new plane and I would really appreciate help to understand what to do about it. I just finished building a Zenith 701 with a new 100-HP Rotax 912 using your Aeroelectrics Z16 schematic. B&C did not have the exact Alternator OV detection system shown in the schematic and sold me their BC207-1 over and low voltage control module that has a warning light which stays on for under and flashes for over-voltage. The B&C web site says that the low voltage light goes on if the Buss voltage is under 12.5V. I wired this module exactly as shown in Z16. I presume that you tied the OV/LV warning light into the main bus as shown in Z16 but wired the module in accordance with instructions provided with the device. I flew the plane for the first time yesterday starting with a fully charged battery and all seemed well. On the second flight that day I noticed that the Alternator under voltage (UV) light came on with the engine idling when the electric fuel pump was on. The Rotax alternators don't give you much output at idle or taxi speeds. It's possible if not probable that the bus voltage was indeed too low to turn out the LV warning light. Since I dont need the pump (fuel is gravity fed and the engine has a mechanical pump) I just turned it off and may have advanced the throttle beyond its high 2000-RPM idle. The UV light went out as I did this. I was happy and did my first solo flight in the plane for a half hour without incident. Okay. This is pretty much what I would expect. Today, assuming the battery was fully charged (I did not check it), I made some adjustments to the Dynon instrument for about 30 minutes (drawing about 1 to 2-amps), and started the engine for a few more go-arounds in the pattern. The engine stared immediately so I guess the battery was charged . However, the low-voltage light came on as soon as I started-up and would not go off, even after a 10-minutes warm-up, much of it above idle RPM, with almost nothing electric turned on. When I taxied back to the hanger and shut down (with the UV light still on) my battery voltage read 12.3V (this is a new battery). Get a voltmeter and put it on the bus while you're observing the Under-Voltage warning light. So far, the observations you've reported seem pretty common. PM alternators on the Rotax engines are, first of all, small. The BIG guy on the 912 is an 18A machine and then ONLY at cruise RPM. If you ran accessories on your battery for a time, then it's going to take some time to replace that energy . . . and it's not going to happen fast except AFTER engine RPMs are raised to flight ops levels. There are probably a lot of things I need to check to isolate the problem and need advice as to how to go about doing this. What is the most likely cause? What should I check first and second, third and how do I check them. Here are some of my (probably dumb) more specific questions: For the moment, I don't see that your system is performing in an unexpected manner. It's designed in limitations for alternator output at low engine RPM would account for what you've observed. Is this a definite problem or will the this under voltage light come on as described above when there are no problems? There are two fuselinks attached to the Alternator OV/UV module. If one of these blew or got disconnected would it cause this problem? Since this is easy to check, I plan to look into this first. Is it possible that the problem is in the voltage regulator? How do you check this out and determine if the regulator and not the alternator is the cause? Im not certain how to check the alternator or AC voltage. First, is this a likely source of the problem? Second, if so how do I check the alternator output? If the alternator is bad I probably will have to remove the engine and find a real repairman to fix it, so I hope the problem lies elsewhere. Any help would really be appreciated. Let us begin with the reasonable assumption that you don't have a problem. Put a smart battery charger on the battery and get it topped off. Then go fly the airplane. Doesn't your Dynon have a voltage display on it? I would expect the Low Volts warning to stay lit until some time after takeoff. You can tell if the alternator is working by watching the voltmeter. At ramp idle and with electro-whizzies turned ON, bus voltage will be decidedly less than 13.0 volts. As soon as you power up for takeoff, the bus voltage should rise . . . not high enough perhaps to turn out the light, but if the alternator is working at all, bus voltage should come up with engine RPM. I'm betting the light will go out after a time sufficient for the alternator to top off the battery. Bob . . . ________________________________________________________________________________
Date: Dec 24, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Wire
>======= > > Allow me to suggest that M22759 Tefzel from the popular > suppliers to the OBAM aircraft industry is the finest > wire we've used in GA aircraft to date, is widely available > and reasonably priced. Praying over the Concise Dictionary > for Wire is probably not a good use of your time beyond > expanding your intellectual horizons on the universe of > wire types. > > Bob . . . > > >======= > >Is that the stuff that is "Flammable producing copious amount of Dense >toxic smoke (96%+ density) when it burns rendering it virtually impossible >for flight crew to see their flight instruments." ? > >Not that I would be able to afford/obtain anything better, but I'm >guessing now that's why my flight instructor told me that if I have an >electrical fire in-air. that I have a poor chance of making it to the ground. Your instructor's statement was about as useful as commenting on your ability to survive an encounter with your propeller or live through a loss of a wing. Yes, there are characteristics of virtually EVERY material used in the fabrication and operation of the airplane that pose some hazard to property and body if containment within the designed operating envelope is lost. An obvious case would be gallons of fuel that become a real nuisance if (1) allowed to get loose and (2) become ignited. More subtle examples might include substitution of hardware store wagon bolts for the Grade 8 devices that are normally used to hold critical parts in assembly. The evolution of failures that progress to the point of becoming an in-flight fire are the same for any fire. You need (1) an energy source to start combustion. You need (2) a material that will oxidize readily at the temperatures of open flame and (3) a continuous source of oxygen to support ongoing combustion. The BIG variable in this equation is (1) energy sources that start things off. Obviously, we want to accomplish due diligence in craftsmanship . . . select materials and install/maintain them in a manner that reduces risk. We do this by putting circuit breakers and/or fuses in series with wires that are at-risk for making smoke. But this doesn't include ALL wires. I'll cite dozens of discussions over the years concerning the value of having current limiters in the battery and starter feed paths. A thing that's easy to control is the oxidizing characteristic of materials used in the project. Many millions of person-hours have been invested in the study of materials suited to the task (adequate performance) minimizing if not eliminating that material's ability to propagate a fire. Tefzel has been used in tens of thousands of airframes for decades with great service life and resistance to hazard escalation when the wires are participants in a malfunction of of some portion of the electrical system. Take care lest you fall victim to folks who seem to relish application of data (perhaps questionable) taken out of context and extrapolating it into ideas of hysteria- provoking significance. Far too many folks in our culture seem to enjoy this pastime. Some have refined the practice to professional status and make quite a good living at it. >Michael >RV-7a panel building with tefzel It's a fine wire. Fly it in confidence and good health my friend. Bob . . . ________________________________________________________________________________
From: "Les Goldner" <lgold@quantum-associates.com>
Subject: Low voltage problem in a new plane
Date: Dec 24, 2007
Thanks Bob, You don't know how much this helped. I read your book and came to one of your weekend sessions but am still a total novice when it comes to understanding these systems. Have a great Christmas, Les > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On > Behalf Of Robert L. Nuckolls, III > Sent: Monday, December 24, 2007 10:55 AM > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: Low voltage problem in a new plane > > --> > > > Robert, > > The low-voltage buss indicator light stays on in my new plane > and I would really appreciate help to understand what to do about it. > > I just finished building a Zenith 701 with a new 100-HP Rotax > 912 using your Aeroelectric's Z16 schematic. B&C did not have > the exact Alternator OV detection system shown in the > schematic and sold me their BC207-1 over and low voltage > control module that has a warning light which stays on for > under and flashes for over-voltage. The B&C web site says > that the low voltage light goes on if the Buss voltage is > under 12.5V. I wired this module exactly as shown in Z16. > > I presume that you tied the OV/LV warning > light into the main bus as shown in Z16 but > wired the module in accordance with instructions > provided with the device. > > > I flew the plane for the first time yesterday starting with a > fully charged battery and all seemed well. On the second > flight that day I noticed that the Alternator under voltage > (UV) light came on with the engine idling when the electric > fuel pump was on. > > The Rotax alternators don't give you much output at > idle or taxi speeds. It's possible if not probable that > the bus voltage was indeed too low to turn out the > LV warning light. > > Since I don't need the pump (fuel is gravity fed and the > engine has a mechanical pump) I just turned it off and may > have advanced the throttle beyond its high 2000-RPM idle. The > UV light went out as I did this. > I was happy and did my first solo flight in the plane for a > half hour without incident. > > Okay. This is pretty much what I would expect. > > Today, assuming the battery was fully charged (I did not > check it), I made some adjustments to the Dynon instrument > for about 30 minutes (drawing about 1 to 2-amps), and started > the engine for a few more go-arounds in the pattern. The > engine stared immediately so I guess the battery was charged > . However, the low-voltage light came on as soon as I > started-up and would not go off, even after a 10-minutes > warm-up, much of it above idle RPM, with almost nothing > electric turned on. When I taxied back to the hanger and shut > down (with the UV light still on) my battery voltage read > 12.3V (this is a new battery). > > Get a voltmeter and put it on the bus while you're > observing the Under-Voltage warning light. So far, the > observations you've reported seem pretty common. PM > alternators on the Rotax engines are, first of all, > small. The BIG guy on the 912 is an 18A machine and > then ONLY at cruise RPM. If you ran accessories on your > battery for a time, then it's going to take some time > to replace that energy . . . and it's not going to happen > fast except AFTER engine RPMs are raised to flight ops > levels. > > There are probably a lot of things I need to check to isolate > the problem and need advice as to how to go about doing this. > What is the most likely cause? What should I check first and > second, third. and how do I check them. > Here are some of my (probably dumb) more specific questions: > > For the moment, I don't see that your system is > performing in an unexpected manner. It's designed > in limitations for alternator output at low engine > RPM would account for what you've observed. > > Is this a definite problem or will the this under voltage > light come on as described above when there are no problems? > There are two fuselinks attached to the Alternator OV/UV > module. If one of these blew or got disconnected would it > cause this problem? Since this is easy to check, I plan to > look into this first. > > Is it possible that the problem is in the voltage regulator? > How do you check this out and determine if the regulator and > not the alternator is the cause? > > I'm not certain how to check the alternator or AC voltage. > First, is this a likely source of the problem? Second, if so > how do I check the alternator output? If the alternator is > bad I probably will have to remove the engine and find a > "real" repairman to fix it, so I hope the problem lies elsewhere. > > Any help would really be appreciated. > > Let us begin with the reasonable assumption that you > don't have a problem. Put a smart battery charger > on the battery and get it topped off. Then go fly > the airplane. Doesn't your Dynon have a voltage display > on it? > > I would expect the Low Volts warning to stay lit > until some time after takeoff. You can tell if the > alternator is working by watching the voltmeter. > At ramp idle and with electro-whizzies turned ON, > bus voltage will be decidedly less than 13.0 volts. > > As soon as you power up for takeoff, the bus voltage > should rise . . . not high enough perhaps to turn > out the light, but if the alternator is working at > all, bus voltage should come up with engine RPM. > > I'm betting the light will go out after a time sufficient > for the alternator to top off the battery. > > Bob . . . > > > > Photoshare, and much much more: > > ________________________________________________________________________________
From: Joemotis(at)aol.com
Date: Dec 24, 2007
Subject: Re: Low voltage problem in a new plane
In a message dated 12/23/2007 10:05:49 P.M. Pacific Standard Time, lgold@quantum-associates.com writes: When I taxied back to the hanger and shut down (with the UV light still on) my battery voltage read 12.3V (this is a new battery). So, have you checked voltage on the buss with the engine running? Maybe the device is accurate and you really are in a UV situation. Joe Motis Do not archive. **************************************See AOL's top rated recipes (http://food.aol.com/top-rated-recipes?NCID=aoltop00030000000004) ________________________________________________________________________________
Date: Dec 24, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: SD-8
> > >Hi Bob, > >I have a couple of questions regarding your diagram for SD8 alternator self >excitation (Z-18). > >You call out 12 AWG wiring between the dynamo and the regulator but the >dynamo already has a run of 16AWG attached to it by B&C. Everywhere else in >the diagram you specify 14 AWG. I assume you wish to minimise voltage drop >to the regulator? The only issue is that I don't have any 12 AWG wire. >What would you think is the maximum length of 14AWG that could be used here >and/or what are your design intentions as far as voltage drop? The 12AWG was called out for Canard Pushers with alternator in tail and battery up front. 14AWG is fine for what you want to do. >I have ordered a 5A cct breaker for the SD8 previously. Is it OK to >substitute the 20AWG to the breaker for 18 AWG and use 5A cct breaker rather >than 2A? Sure. >Lastly, does anyone have pictures of their installation particularly the >mountings of diodes and resistors? The 2k7 resistors supplied to me are in >ceramic casing due to their power ratings. I am concerned about vibration >as the legs are very thin. Yeah . . . resistors are generally designed to solder to an etched circuit board. I picked the 3W devices to get a robust package. The actual power dissipated in these resistors is quite small. Put a ring terminal on each end of the resistor mounted on the capacitor. Cut leads so that the resistor can be dressed down against the end of the capacitor and spotted in place with a dab of E6000 (ShooGoo). See: http://www.aeroelectric.com/Pictures/Alternators/SD8_SelfExcite_B.jpg The resistor on the rectifier can be similarly fitted with terminals. One end can go to the rectifier's (-) terminal and the other end to the rectifier mounting screw. See: http://www.aeroelectric.com/Pictures/Alternators/SD8_SelfExcite_A.jpg Bob . . . ________________________________________________________________________________
From: "Les Goldner" <lgold@quantum-associates.com>
Subject: Low voltage problem in a new plane
Date: Dec 24, 2007
Joe, I will not be able to get to the plane for a week, but you can be certain i will check the voltage as soon as i can. (I think my Dynon shows voltage and current). I guess anything higher than 12.5V is Ok but am not certain of this. Regards, Les _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Joemotis(at)aol.com Sent: Monday, December 24, 2007 12:58 PM Subject: Re: AeroElectric-List: Low voltage problem in a new plane In a message dated 12/23/2007 10:05:49 P.M. Pacific Standard Time, lgold@quantum-associates.com writes: When I taxied back to the hanger and shut down (with the UV light still on) my battery voltage read 12.3V (this is a new battery). So, have you checked voltage on the buss with the engine running? Maybe the device is accurate and you really are in a UV situation. Joe Motis Do not archive. _____ See AOL's top rated recipes <http://food.aol.com/top-rated-recipes?NCID=aoltop00030000000004> and easy ways to stay in shape <http://body.aol.com/fitness/winter-exercise?NCID=aoltop00030000000003> for winter. ________________________________________________________________________________
From: "mike humphrey" <mike109g6(at)insideconnect.net>
Subject: Re: Good wire deal . . .
Date: Dec 25, 2007
That should last me awhile. Picked up a 1000' roll. Thanks for the tip, Happy Holidays Bob, Mike H ----- Original Message ----- From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net> Sent: Monday, December 24, 2007 12:18 PM Subject: AeroElectric-List: Good wire deal . . . > > > hellofadeal on 22AWG high temp Mil-w-81044 wire > > http://www.aeroelectric.com/Reference_Docs/Mil-Specs/Mil-W-81044slash12.jpg > > > on Ebay at: > > http://tinyurl.com/ys34l4 > > > Bob . . . > > ----------------------------------------) > ( . . . a long habit of not thinking ) > ( a thing wrong, gives it a superficial ) > ( appearance of being right . . . ) > ( ) > ( -Thomas Paine 1776- ) > ---------------------------------------- > > > ________________________________________________________________________________
Date: Dec 25, 2007
From: Werner Schneider <glastar(at)gmx.net>
Subject: Re: Low voltage problem in a new plane
Les, 2 things coming to my mind if you have the Dynon D10A (or the D1007DEK180) do NOT connect the keep alive wire (pin 2 on the D10A) if you have an internal battery, as it might drain your battery by recharging the internal one. Upgrade your Dynon to the 3.x or 4.x software. Ad I would advise you get into the setup menu of the D10A/100/180 enable the info for the voltage on the right or left side. BTW even if you do not have enabled this, when you shutdown one with internal battery and have software 4.0 loaded the internal battery will show up during the grace periode before total shutdown. Good thing to check the internal battery voltage. br Werner Les Goldner wrote: > > Thanks Bob, > You don't know how much this helped. I read your book and came to one of > your weekend sessions but am still a total novice when it comes to > understanding these systems. > Have a great Christmas, > Les > > >> -----Original Message----- >> From: owner-aeroelectric-list-server(at)matronics.com >> [mailto:owner-aeroelectric-list-server(at)matronics.com] On >> Behalf Of Robert L. Nuckolls, III >> Sent: Monday, December 24, 2007 10:55 AM >> To: aeroelectric-list(at)matronics.com >> Subject: Re: AeroElectric-List: Low voltage problem in a new plane >> >> --> >> >> >> Robert, >> >> The low-voltage buss indicator light stays on in my new plane >> and I would really appreciate help to understand what to do about it. >> >> I just finished building a Zenith 701 with a new 100-HP Rotax >> 912 using your Aeroelectric's Z16 schematic. B&C did not have >> the exact Alternator OV detection system shown in the >> schematic and sold me their BC207-1 over and low voltage >> control module that has a warning light which stays on for >> under and flashes for over-voltage. The B&C web site says >> that the low voltage light goes on if the Buss voltage is >> under 12.5V. I wired this module exactly as shown in Z16. >> >> I presume that you tied the OV/LV warning >> light into the main bus as shown in Z16 but >> wired the module in accordance with instructions >> provided with the device. >> >> >> I flew the plane for the first time yesterday starting with a >> fully charged battery and all seemed well. On the second >> flight that day I noticed that the Alternator under voltage >> (UV) light came on with the engine idling when the electric >> fuel pump was on. >> >> The Rotax alternators don't give you much output at >> idle or taxi speeds. It's possible if not probable that >> the bus voltage was indeed too low to turn out the >> LV warning light. >> >> Since I don't need the pump (fuel is gravity fed and the >> engine has a mechanical pump) I just turned it off and may >> have advanced the throttle beyond its high 2000-RPM idle. The >> UV light went out as I did this. >> I was happy and did my first solo flight in the plane for a >> half hour without incident. >> >> Okay. This is pretty much what I would expect. >> >> Today, assuming the battery was fully charged (I did not >> check it), I made some adjustments to the Dynon instrument >> for about 30 minutes (drawing about 1 to 2-amps), and started >> the engine for a few more go-arounds in the pattern. The >> engine stared immediately so I guess the battery was charged >> . However, the low-voltage light came on as soon as I >> started-up and would not go off, even after a 10-minutes >> warm-up, much of it above idle RPM, with almost nothing >> electric turned on. When I taxied back to the hanger and shut >> down (with the UV light still on) my battery voltage read >> 12.3V (this is a new battery). >> >> Get a voltmeter and put it on the bus while you're >> observing the Under-Voltage warning light. So far, the >> observations you've reported seem pretty common. PM >> alternators on the Rotax engines are, first of all, >> small. The BIG guy on the 912 is an 18A machine and >> then ONLY at cruise RPM. If you ran accessories on your >> battery for a time, then it's going to take some time >> to replace that energy . . . and it's not going to happen >> fast except AFTER engine RPMs are raised to flight ops >> levels. >> >> There are probably a lot of things I need to check to isolate >> the problem and need advice as to how to go about doing this. >> What is the most likely cause? What should I check first and >> second, third. and how do I check them. >> Here are some of my (probably dumb) more specific questions: >> >> For the moment, I don't see that your system is >> performing in an unexpected manner. It's designed >> in limitations for alternator output at low engine >> RPM would account for what you've observed. >> >> Is this a definite problem or will the this under voltage >> light come on as described above when there are no problems? >> There are two fuselinks attached to the Alternator OV/UV >> module. If one of these blew or got disconnected would it >> cause this problem? Since this is easy to check, I plan to >> look into this first. >> >> Is it possible that the problem is in the voltage regulator? >> How do you check this out and determine if the regulator and >> not the alternator is the cause? >> >> I'm not certain how to check the alternator or AC voltage. >> First, is this a likely source of the problem? Second, if so >> how do I check the alternator output? If the alternator is >> bad I probably will have to remove the engine and find a >> "real" repairman to fix it, so I hope the problem lies elsewhere. >> >> Any help would really be appreciated. >> >> Let us begin with the reasonable assumption that you >> don't have a problem. Put a smart battery charger >> on the battery and get it topped off. Then go fly >> the airplane. Doesn't your Dynon have a voltage display >> on it? >> >> I would expect the Low Volts warning to stay lit >> until some time after takeoff. You can tell if the >> alternator is working by watching the voltmeter. >> At ramp idle and with electro-whizzies turned ON, >> bus voltage will be decidedly less than 13.0 volts. >> >> As soon as you power up for takeoff, the bus voltage >> should rise . . . not high enough perhaps to turn >> out the light, but if the alternator is working at >> all, bus voltage should come up with engine RPM. >> >> I'm betting the light will go out after a time sufficient >> for the alternator to top off the battery. >> >> Bob . . . >> >> >> >> Photoshare, and much much more: >> >> >> > > > ________________________________________________________________________________
From: "Gary Ray" <davgray(at)sbcglobal.net>
Subject: Re: An idea that is kind of out there but here goes
Date: Dec 25, 2007
I have been playing with the www.Approach-Systems.com APIS Program on my Laptop computer with a bluetooth GPS. This seems to work well when I place it on the passengers seat. If someone else is flying with me there is not enough room for the computer and the passenger so here is the idea: Place the computer onto the baggage shelf behind the seats. Use a bluetooth mouse to control the computer program from my knee board, Find some way to embed a 7 or 8 inch lightweight remote VGA monitor on the panel. My computer has a VGA output port for a second monitor. Are there any VGA monitors similar to those found on portable DVD players that could be used as the second monitor? ________________________________________________________________________________
Date: Dec 25, 2007
From: John Morgensen <john(at)morgensen.com>
Subject: Copper or Brass
The RV plans call for 2 copper bars made from .063 x 1/2 between the master relay and the starter relay. Can I substitute 3 layers of brass .040 x 1/2 made from a door kick plate? John Morgensen RV-9A fuselage ________________________________________________________________________________
Date: Dec 25, 2007
From: Harley <harley(at)AgelessWings.com>
Subject: Re: An idea that is kind of out
there but here goes Morning, Gary... And a Merry Christmas to you (and everyone on this list)... >>Are there any VGA monitors similar to those found on portable DVD players that could be used as the second monitor<< Here's a bunch of them...not cheap though... This one looks like the best choice, IMO... http://tinyurl.com/3524h And here are some others: www.millertech.com/housed-lcds.htm http://tinyurl.com/yrkv59 www.xenarc.com/ http://tinyurl.com/2v2ksa www.xoxide.com/tt-7in-lcd-display.html http://tinyurl.com/3bkdvf A Google search should produce some more... Have fun! Harley Dixon ------------------------------------------------------------------------ Gary Ray wrote: > I have been playing with the www.Approach-Systems.com > <http://www.Approach-Systems.com> > APIS Program on my Laptop computer with a bluetooth GPS. > This seems to work well when I place it on the passengers seat. > If someone else is flying with me there is not enough room for the > computer and the passenger so here is the idea: > > Place the computer onto the baggage shelf behind the seats. > Use a bluetooth mouse to control the computer program from my knee board, > Find some way to embed a 7 or 8 inch lightweight remote VGA monitor on > the panel. > My computer has a VGA output port for a second monitor. > > Are there any VGA monitors similar to those found on portable DVD > players that could be used as the second monitor? > > > * > > > * > ------------------------------------------------------------------------ > > ________________________________________________________________________________
Date: Dec 25, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Copper or Brass
> >The RV plans call for 2 copper bars made from .063 x 1/2 between the >master relay and the starter relay. Can I substitute 3 layers of brass >.040 x 1/2 made from a door kick plate? A single layer is fine. These conductors are short and have VERY good heat rejection characteristics (flat - lots of surface area). 0.040 material is fine. Brass is MUCH easier to work with. However, it might be better to make them .6 or so wide since you're drilling .312 holes for the contactor studs. Better edge margins . . . Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Dec 25, 2007
From: Harley <harley(at)AgelessWings.com>
Subject: Re: An idea that is kind of out
there but here goes Looking a little further, I noticed the other products offered at this site that may interest some of us: www.mp3playerstore.com/ They have both full TV monitors AND just displays that not only stand alone, but are already mounted in rear view mirrors, sun visors, head rests, etc. They also have tiny normal and night vision cameras that we could use for monitoring hard to see spots in the car and plane (like inside the cowl and in the retractable gear wells). A lot of possibilities here! Harley ------------------------------------------------------------------------ Harley wrote: > > Morning, Gary... > > And a Merry Christmas to you (and everyone on this list)... > > >>Are there any VGA monitors similar to those found on portable DVD > players that could be used as the second monitor<< > > Here's a bunch of them...not cheap though... > > This one looks like the best choice, IMO... > http://tinyurl.com/3524h > > And here are some others: > > www.millertech.com/housed-lcds.htm > http://tinyurl.com/yrkv59 > www.xenarc.com/ > http://tinyurl.com/2v2ksa > www.xoxide.com/tt-7in-lcd-display.html > http://tinyurl.com/3bkdvf > > A Google search should produce some more... > > Have fun! > > Harley Dixon > ------------------------------------------------------------------------ > > > Gary Ray wrote: >> I have been playing with the www.Approach-Systems.com >> <http://www.Approach-Systems.com> APIS Program on my Laptop computer >> with a bluetooth GPS. >> This seems to work well when I place it on the passengers seat. >> If someone else is flying with me there is not enough room for the >> computer and the passenger so here is the idea: >> >> Place the computer onto the baggage shelf behind the seats. >> Use a bluetooth mouse to control the computer program from my knee >> board, >> Find some way to embed a 7 or 8 inch lightweight remote VGA monitor >> on the panel. >> My computer has a VGA output port for a second monitor. >> >> Are there any VGA monitors similar to those found on portable DVD >> players that could be used as the second monitor? >> >> >> * >> >> >> * >> ------------------------------------------------------------------------ >> >> > > ________________________________________________________________________________
Date: Dec 25, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Good wire deal . . .
The first two spools are gone but here's another one: http://tinyurl.com/2an8a8 > > >That should last me awhile. Picked up a 1000' roll. >Thanks for the tip, Happy Holidays Bob, >Mike H ________________________________________________________________________________
Date: Dec 25, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Good deal on Lacing Tape . . .
http://tinyurl.com/3ykt8x Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Dec 25, 2007
From: "Bill Boyd" <sportav8r(at)gmail.com>
Subject: Re: Good deal on Lacing Tape . . .
I thought it was maybe going to be a link to Walgreen's dental floss ;-) The seller has excellent feedback and some interesting listings for wire and coax, too. His connector prices seemed to be aimed at the Pentagon/gov't market. I can't bring myself to shell out $16 for a 9-pin D-sub (and $10 more for the back shell, when Bob has shown us that Shoe Goo will do!) He's got enough magnet wire on that site to put radials under every vertical antenna I ever dreamed of building, 500 times over. -Bill B On Dec 25, 2007 9:09 AM, Robert L. Nuckolls, III wrote: > nuckolls.bob(at)cox.net> > > http://tinyurl.com/3ykt8x > > > Bob . . . > > ----------------------------------------) > ( . . . a long habit of not thinking ) > ( a thing wrong, gives it a superficial ) > ( appearance of being right . . . ) > ( ) > ( -Thomas Paine 1776- ) > ---------------------------------------- > > ________________________________________________________________________________
Subject: Re: An idea that is kind of out there but here goes
From: "N395V" <Bearcat(at)bearcataviation.com>
Date: Dec 25, 2007
I bought one of these on e bay http://cgi.ebay.com/8-VGA-TFT-Touch-Screen-Monitor-TV-for-Car-PC-GPS-A4_W0QQitemZ300182990845QQihZ020QQcategoryZ3698QQtcZphotoQQcmdZViewItem Comes from Hong Kong which some may consider risky but I have bought several products from the guy and have great service. If there is a problem he replaces the unit no questions asked. Any way I mount the computer under my seat (not an RV) and use a wireless mouse and it works great. (as long as you fire up the computer before sitting down). It also has an input for a lipstick or video camera I am going to mount under the wing so I can see in front of me when I taxi and or video during flights. Some photos can be seen here>>>>> http://www.bearcataviation.com/album_frame.asp?forum=open&menuID=6~6 -------- Milt 2003 F1 Rocket 2006 Radial Rocket Read this topic online here: http://forums.matronics.com/viewtopic.php?p=154173#154173 ________________________________________________________________________________
From: Steve Thomas <lists(at)stevet.net>
Subject: Re: An idea that is kind of out there but here
goes
Date: Dec 25, 2007
Whatever you decide, just remember; what will you do when you get the blue-screen-of-death on your Windows computer? Or, just imagine being in a critical situation and all you see is, "This Windows program has quit unexpectedly - Do you want to send a report to Microsoft?" Steve On Dec 25, 2007, at 5:02 AM, Gary Ray wrote: > I have been playing with the www.Approach-Systems.com > APIS Program on my Laptop computer with a bluetooth GPS. > This seems to work well when I place it on the passengers seat. > If someone else is flying with me there is not enough room for the > computer and the passenger so here is the idea: > > Place the computer onto the baggage shelf behind the seats. > Use a bluetooth mouse to control the computer program from my knee > board, > Find some way to embed a 7 or 8 inch lightweight remote VGA monitor > on the panel. > My computer has a VGA output port for a second monitor. > > Are there any VGA monitors similar to those found on portable DVD > players that could be used as the second monitor? > ________________________________________________________________________________
Subject: Re: An idea that is kind of out there but here goes
From: "N395V" <Bearcat(at)bearcataviation.com>
Date: Dec 25, 2007
lists(at)stevet.net wrote: > Whatever you decide, just remember; what will you do when you get the blue-screen-of-death on your Windows computer? Or, just imagine being in a critical situation and all you see is, "This Windows program has quit unexpectedly - Do you want to send a report to Microsoft?" > Steve When I get the blue window of death and an invite to talk to bill gates I turn the monitor off and fly the plane like I would on any other day of the week. -------- Milt 2003 F1 Rocket 2006 Radial Rocket Read this topic online here: http://forums.matronics.com/viewtopic.php?p=154181#154181 ________________________________________________________________________________
Date: Dec 25, 2007
From: Werner Schneider <glastar(at)gmx.net>
Subject: Re: An idea that is kind of out there but here
goes Milt, the offer looks tempting, however can you give any comparison about the brightness and sun readability of that VGA screen compared to e.g. a EFIS/EMS you have (please state brand). Thanks a lot! br Werner N395V wrote: > > I bought one of these on e bay > > http://cgi.ebay.com/8-VGA-TFT-Touch-Screen-Monitor-TV-for-Car-PC-GPS-A4_W0QQitemZ300182990845QQihZ020QQcategoryZ3698QQtcZphotoQQcmdZViewItem > > Comes from Hong Kong which some may consider risky but I have bought several products from the guy and have great service. If there is a problem he replaces the unit no questions asked. > > Any way I mount the computer under my seat (not an RV) and use a wireless mouse and it works great. (as long as you fire up the computer before sitting down). It also has an input for a lipstick or video camera I am going to mount under the wing so I can see in front of me when I taxi and or video during flights. > > Some photos can be seen here>>>>> > > http://www.bearcataviation.com/album_frame.asp?forum=open&menuID=6~6 > > -------- > Milt > 2003 F1 Rocket > 2006 Radial Rocket > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=154173#154173 > > > ________________________________________________________________________________
Date: Dec 25, 2007
From: jerb <ulflyer(at)verizon.net>
Subject: Wire Label Printer
Hey Folks, Some of you have been looking for in-expensive wire/cable label printer. Happen to see the Lowe's in my area has a Rhino Label Printer for printing wire labels. It's around $49 for the printer, label tape is addition. You'll find it in the electrical dept. This is what they call an In/Out item meaning it is not a regular carried item and will not be on their web site. A great Christmas gift for yourself (always get what you want that way)... If you need their item number, let me know. jerb ________________________________________________________________________________
From: "Tim Andres" <tim2542(at)sbcglobal.net>
Subject: Good deal on Lacing Tape . . .
Date: Dec 25, 2007
Thanks Bob, just checking though and ACS has the same mil spec product for $17. I bought a roll of the wire though. Good tip, thanks Tim Andres -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Tuesday, December 25, 2007 6:10 AM Subject: AeroElectric-List: Good deal on Lacing Tape . . . http://tinyurl.com/3ykt8x Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Subject: Re: An idea that is kind of out there but here goes
From: "N395V" <Bearcat(at)bearcataviation.com>
Date: Dec 25, 2007
Its a model TM 868 I think the guy that runs the e bay store makes them in his own shop. I have about 600 hrs over 3 years on it and no problems yet. It is more viewable in the cockpit than a tablet or PC. Not nearly as viewable as an in the panel efis. Best guess is it views the same as or even a little better than the Garmin 396/496. I certainly would not use it as a primary. mainly I use it in conjunction with TrueMap on a samsung Q1 ultra. Most of the time on long trips my wife uses it to run up her delorme auto map program to track where we are in tourist format. Either that or she plays games on it. I think I payed $68 when I bought it. You can probably get higher quality units at any video store but for the price this has served me well. Since that TBM ate an RV at OSH I am anxious to get a camera on it to be able to see in the 30 or so feet in front of me when on the ground. -------- Milt 2003 F1 Rocket 2006 Radial Rocket Read this topic online here: http://forums.matronics.com/viewtopic.php?p=154196#154196 ________________________________________________________________________________
Date: Dec 25, 2007
From: Werner Schneider <glastar(at)gmx.net>
Subject: Re: An idea that is kind of out there but here
goes Thanks Milt, the link did not work for me, but I'm scrolling now through your cheetah page a lot of different monitors/PC/moving map to compare, they run now for around 175$, but shipping is expensive. What is it compared to your Q1U (looked into that one several time but not yet convinced. Thanks Werner N395V wrote: > > Its a model TM 868 I think the guy that runs the e bay store makes them in his own shop. I have about 600 hrs over 3 years on it and no problems yet. > > It is more viewable in the cockpit than a tablet or PC. Not nearly as viewable as an in the panel efis. Best guess is it views the same as or even a little better than the Garmin 396/496. > > I certainly would not use it as a primary. mainly I use it in conjunction with TrueMap on a samsung Q1 ultra. Most of the time on long trips my wife uses it to run up her delorme auto map program to track where we are in tourist format. Either that or she plays games on it. > > I think I payed $68 when I bought it. You can probably get higher quality units at any video store but for the price this has served me well. > > Since that TBM ate an RV at OSH I am anxious to get a camera on it to be able to see in the 30 or so feet in front of me when on the ground. > > -------- > Milt > 2003 F1 Rocket > 2006 Radial Rocket > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=154196#154196 > > > ________________________________________________________________________________
From: "Les Goldner" <lgold@quantum-associates.com>
Subject: Low voltage problem in a new plane
Date: Dec 25, 2007
Werner I have the Dynon 180. Thanks for the advice, which I will follow before the next engine startup. Regards, Les > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On > Behalf Of Werner Schneider > Sent: Tuesday, December 25, 2007 1:32 AM > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: Low voltage problem in a new plane > > --> > > Les, > > 2 things coming to my mind if you have the Dynon D10A (or the > D1007DEK180) do NOT connect the keep alive wire (pin 2 on the > D10A) if you have an internal battery, as it might drain your > battery by recharging the internal one. Upgrade your Dynon to > the 3.x or 4.x software. > > Ad I would advise you get into the setup menu of the > D10A/100/180 enable the info for the voltage on the right or > left side. BTW even if you do not have enabled this, when you > shutdown one with internal battery and have software 4.0 > loaded the internal battery will show up during the grace > periode before total shutdown. Good thing to check the > internal battery voltage. > > br Werner > > Les Goldner wrote: > > --> <lgold@quantum-associates.com> > > > > Thanks Bob, > > You don't know how much this helped. I read your book and > came to one > > of your weekend sessions but am still a total novice when > it comes to > > understanding these systems. > > Have a great Christmas, > > Les > > > > > >> -----Original Message----- > >> From: owner-aeroelectric-list-server(at)matronics.com > >> [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of > >> Robert L. Nuckolls, III > >> Sent: Monday, December 24, 2007 10:55 AM > >> To: aeroelectric-list(at)matronics.com > >> Subject: Re: AeroElectric-List: Low voltage problem in a new plane > >> > >> --> > >> > >> > >> Robert, > >> > >> The low-voltage buss indicator light stays on in my new > plane and I > >> would really appreciate help to understand what to do about it. > >> > >> I just finished building a Zenith 701 with a new 100-HP Rotax > >> 912 using your Aeroelectric's Z16 schematic. B&C did not have the > >> exact Alternator OV detection system shown in the > schematic and sold > >> me their BC207-1 over and low voltage control module that has a > >> warning light which stays on for under and flashes for > over-voltage. > >> The B&C web site says that the low voltage light goes on > if the Buss > >> voltage is under 12.5V. I wired this module exactly as > shown in Z16. > >> > >> I presume that you tied the OV/LV warning > >> light into the main bus as shown in Z16 but > >> wired the module in accordance with instructions > >> provided with the device. > >> > >> > >> I flew the plane for the first time yesterday starting > with a fully > >> charged battery and all seemed well. On the second flight > that day I > >> noticed that the Alternator under voltage > >> (UV) light came on with the engine idling when the > electric fuel pump > >> was on. > >> > >> The Rotax alternators don't give you much output at > >> idle or taxi speeds. It's possible if not probable that > >> the bus voltage was indeed too low to turn out the > >> LV warning light. > >> > >> Since I don't need the pump (fuel is gravity fed and the > engine has a > >> mechanical pump) I just turned it off and may have advanced the > >> throttle beyond its high 2000-RPM idle. The UV light went out as I > >> did this. > >> I was happy and did my first solo flight in the plane for > a half hour > >> without incident. > >> > >> Okay. This is pretty much what I would expect. > >> > >> Today, assuming the battery was fully charged (I did not > check it), I > >> made some adjustments to the Dynon instrument for about 30 minutes > >> (drawing about 1 to 2-amps), and started the engine for a few more > >> go-arounds in the pattern. The engine stared immediately > so I guess > >> the battery was charged . However, the low-voltage light > came on as > >> soon as I started-up and would not go off, even after a 10-minutes > >> warm-up, much of it above idle RPM, with almost nothing electric > >> turned on. When I taxied back to the hanger and shut down > (with the > >> UV light still on) my battery voltage read 12.3V (this is a new > >> battery). > >> > >> Get a voltmeter and put it on the bus while you're > >> observing the Under-Voltage warning light. So far, the > >> observations you've reported seem pretty common. PM > >> alternators on the Rotax engines are, first of all, > >> small. The BIG guy on the 912 is an 18A machine and > >> then ONLY at cruise RPM. If you ran accessories on your > >> battery for a time, then it's going to take some time > >> to replace that energy . . . and it's not going to happen > >> fast except AFTER engine RPMs are raised to flight ops > >> levels. > >> > >> There are probably a lot of things I need to check to isolate the > >> problem and need advice as to how to go about doing this. > >> What is the most likely cause? What should I check first > and second, > >> third. and how do I check them. > >> Here are some of my (probably dumb) more specific questions: > >> > >> For the moment, I don't see that your system is > >> performing in an unexpected manner. It's designed > >> in limitations for alternator output at low engine > >> RPM would account for what you've observed. > >> > >> Is this a definite problem or will the this under voltage > light come > >> on as described above when there are no problems? > >> There are two fuselinks attached to the Alternator OV/UV > module. If > >> one of these blew or got disconnected would it cause this problem? > >> Since this is easy to check, I plan to look into this first. > >> > >> Is it possible that the problem is in the voltage regulator? > >> How do you check this out and determine if the regulator > and not the > >> alternator is the cause? > >> > >> I'm not certain how to check the alternator or AC voltage. > >> First, is this a likely source of the problem? Second, if > so how do I > >> check the alternator output? If the alternator is bad I > probably will > >> have to remove the engine and find a "real" repairman to > fix it, so I > >> hope the problem lies elsewhere. > >> > >> Any help would really be appreciated. > >> > >> Let us begin with the reasonable assumption that you > >> don't have a problem. Put a smart battery charger > >> on the battery and get it topped off. Then go fly > >> the airplane. Doesn't your Dynon have a voltage display > >> on it? > >> > >> I would expect the Low Volts warning to stay lit > >> until some time after takeoff. You can tell if the > >> alternator is working by watching the voltmeter. > >> At ramp idle and with electro-whizzies turned ON, > >> bus voltage will be decidedly less than 13.0 volts. > >> > >> As soon as you power up for takeoff, the bus voltage > >> should rise . . . not high enough perhaps to turn > >> out the light, but if the alternator is working at > >> all, bus voltage should come up with engine RPM. > >> > >> I'm betting the light will go out after a time sufficient > >> for the alternator to top off the battery. > >> > >> Bob . . . > >> > >> > >> > >> Photoshare, and much much more: > >> > >> > >> > > > > > > > > > > > > > > Photoshare, and much much more: > > ________________________________________________________________________________
Date: Dec 25, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Cesnna split switch
Can someone help me find the information I need to wire a split switch batt/ alt into Z16 Rotax 912. I only have one buss. Thanks John S CH701 rotax John sent me his split-rocker switch so that I could confirm my suppositions as to how it functioned. I've published a little 2-pager on interchangeability of the various toggle and rocker switch versions in the 'Connection's Z-figures. See: http://aeroelectric.com/articles/Progressive-Xfr_Split-Rocker_Switches.pdf John, I'll be mailing your switch back in the morning. Bob . . . ________________________________________________________________________________
Subject: Re: An idea that is kind of out there but here goes
From: "N395V" <Bearcat(at)bearcataviation.com>
Date: Dec 25, 2007
Werner, Try the link nowhttp://www.bearcataviation.com/album_frame.asp?forum=open&menuID=6~6 it should work and navigate to>>Avionics>>>Glass Panels>>>remote monitor. Also in the Flight Cheetah forum there iis a comparison of several programs compared to truemap. The remotte moniter is a bit brighter than the Q1 ultra. The Q1 ultra is miles better than the old Q1. The Q1 Ultra is the most readable PC I have ever had in the cockpit. Milt -------- Milt 2003 F1 Rocket 2006 Radial Rocket Read this topic online here: http://forums.matronics.com/viewtopic.php?p=154253#154253 ________________________________________________________________________________
From: "Ed Anderson" <eanderson(at)carolina.rr.com>
Subject: Re: An idea that is kind of out there but here
goes
Date: Dec 25, 2007
I just made a 1600 mile trip with the True Flight FL190 Cheetah GPS which is on the Q1 Ultra. I was very pleased with the screen display in the sun. I also flew with my old and trusty (but getting harder to see) Garmin 195 - even though I had it mounted at 1/2 the distance of the Fl190, it was more difficult to see under certain conditions - of course, the fact the FL190 Q1 Ultra was color display helped. Ed ----- Original Message ----- From: "N395V" <Bearcat(at)bearcataviation.com> Sent: Tuesday, December 25, 2007 7:10 PM Subject: AeroElectric-List: Re: An idea that is kind of out there but here goes > > > Werner, > Try the link > nowhttp://www.bearcataviation.com/album_frame.asp?forum=open&menuID=6~6 > it should work and navigate to>>Avionics>>>Glass Panels>>>remote monitor. > > Also in the Flight Cheetah forum there iis a comparison of several > programs compared to truemap. > > The remotte moniter is a bit brighter than the Q1 ultra. The Q1 ultra is > miles better than the old Q1. > > The Q1 Ultra is the most readable PC I have ever had in the cockpit. > > Milt > > -------- > Milt > 2003 F1 Rocket > 2006 Radial Rocket > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=154253#154253 > > > ________________________________________________________________________________
Date: Dec 26, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Seminar Date Set for Lawrenceville, GA
EAA Chapter 690 has graciously offered their hangar for an AeroElectric Connection weekend seminar on February 9/10, 2008. Interested parties can get more information by accessing the announcement and signup sheet at: http://aeroelectric.com/seminars/Lawrenceville.html Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
From: "Randy" <brinker(at)suddenlinkmail.com>
Subject: Re: An idea that is kind of out there but here
goes
Date: Dec 26, 2007
Can you post a link to the Flight Cheetah forum. I think I would like to sign up. Randy >> >> Also in the Flight Cheetah forum there iis a comparison of several >> programs compared to truemap. >> >> The remotte moniter is a bit brighter than the Q1 ultra. The Q1 ultra is >> miles better than the old Q1. >> >> The Q1 Ultra is the most readable PC I have ever had in the cockpit. >> >> Milt >> >> -------- >> Milt >> 2003 F1 Rocket >> 2006 Radial Rocket ________________________________________________________________________________
Subject: Re: An idea that is kind of out there but here goes
From: "N395V" <Bearcat(at)bearcataviation.com>
Date: Dec 26, 2007
http://www.bearcataviation.com/album_frame.asp?forum=open&menuID=6~6 Not a lot of activity so far but it is the only dedicated to the flight cheetah forum out there. brinker(at)suddenlinkmail wrote: > Can you post a link to the Flight Cheetah forum. I think I > would like to sign up. > > Randy > > > > > > > > Also in the Flight Cheetah forum there iis a comparison of several > > > programs compared to truemap. > > > > > > The remotte moniter is a bit brighter than the Q1 ultra. The Q1 ultra is > > > miles better than the old Q1. > > > > > > The Q1 Ultra is the most readable PC I have ever had in the cockpit. > > > > > > Milt > > > > > > -------- > > > Milt > > > 2003 F1 Rocket > > > 2006 Radial Rocket > > > > > -------- Milt 2003 F1 Rocket 2006 Radial Rocket Read this topic online here: http://forums.matronics.com/viewtopic.php?p=154354#154354 ________________________________________________________________________________
From: "jdalton77" <jdalton77(at)comcast.net>
Subject: Re: An idea that is kind of out there but here
goes
Date: Dec 26, 2007
I've been flying behind the Cheetah for six months now - I've had a few problems with the hardware but the company has always taken care of me. I love everything it does - more than the 496 plus a huge screen. Jeff Dalton ----- Original Message ----- From: "N395V" <Bearcat(at)bearcataviation.com> Sent: Wednesday, December 26, 2007 1:16 PM Subject: AeroElectric-List: Re: An idea that is kind of out there but here goes > > > http://www.bearcataviation.com/album_frame.asp?forum=open&menuID=6~6 > > Not a lot of activity so far but it is the only dedicated to the flight > cheetah forum out there. > > > brinker(at)suddenlinkmail wrote: >> Can you post a link to the Flight Cheetah forum. I think I >> would like to sign up. >> >> Randy >> >> >> > > >> > > Also in the Flight Cheetah forum there iis a comparison of several >> > > programs compared to truemap. >> > > >> > > The remotte moniter is a bit brighter than the Q1 ultra. The Q1 ultra >> > > is >> > > miles better than the old Q1. >> > > >> > > The Q1 Ultra is the most readable PC I have ever had in the cockpit. >> > > >> > > Milt >> > > >> > > -------- >> > > Milt >> > > 2003 F1 Rocket >> > > 2006 Radial Rocket >> > >> > >> > > > -------- > Milt > 2003 F1 Rocket > 2006 Radial Rocket > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=154354#154354 > > > ________________________________________________________________________________
From: "Randy" <brinker(at)suddenlinkmail.com>
Subject: Re: An idea that is kind of out there but here
goes
Date: Dec 26, 2007
Thanks I just joined maybe we can stir it up a little and get some activity going. Randy ----- Original Message ----- From: "N395V" <Bearcat(at)bearcataviation.com> Sent: Wednesday, December 26, 2007 12:16 PM Subject: AeroElectric-List: Re: An idea that is kind of out there but here goes > > > http://www.bearcataviation.com/album_frame.asp?forum=open&menuID=6~6 > > Not a lot of activity so far but it is the only dedicated to the flight > cheetah forum out there. > > > brinker(at)suddenlinkmail wrote: >> Can you post a link to the Flight Cheetah forum. I think I >> would like to sign up. >> >> Randy >> >> >> > > >> > > Also in the Flight Cheetah forum there iis a comparison of several >> > > programs compared to truemap. >> > > >> > > The remotte moniter is a bit brighter than the Q1 ultra. The Q1 ultra >> > > is >> > > miles better than the old Q1. >> > > >> > > The Q1 Ultra is the most readable PC I have ever had in the cockpit. >> > > >> > > Milt >> > > >> > > -------- >> > > Milt >> > > 2003 F1 Rocket >> > > 2006 Radial Rocket >> > >> > >> > > > -------- > Milt > 2003 F1 Rocket > 2006 Radial Rocket > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=154354#154354 > > > -- > 12/25/2007 8:04 PM > > ________________________________________________________________________________
From: "Patrick ONeill" <poneill(at)irealms.com>
Subject: DMC Daniels AFM8 - Positioners
Date: Dec 26, 2007
I picked up a DMC Daniels AFM8 (M22520/2-01) crimper from E-bay for use in crimping d-sub pins. As I understand it, these are the positioners for the commonly found avionics connectors: K13-1 for standard D-sub pins (male and female). K41 for HD D-sub female K42 for HD D-sub male The crimp tool I purchased came with a K1-S positioner. Does anyone happen to know what this positioner is used for? I have been through the Daniel's site and done quite a bit of searching and have all the specs on the tool, but I'm just curious as to which application the K1-S accessory is useful. As for the positioners I still need, does anyone have a source to recommend? I'll keep an eye on E-bay for a short while, but will probably end up buying direct from Daniels unless someone has a better recommendation. All the avionics shops I looked at sell the DMC tools for more than the DMC web site. Best Regards, Patrick ________________________________________________________________________________
From: "Bob Leffler" <rv(at)thelefflers.com>
Subject: DMC Daniels AFM8 - Positioners
Date: Dec 26, 2007
We've probably been bidding against each other. :^) It seem there was a rash of folks bidding on these and the AMP crimper after the class in Columbus a couple weeks ago. I purchased one over Ebay a couple weeks ago. I have a K13-1, but am looking for the K41 and K42. I noticed that the DMC site was considerably less than Stein or ACS too. That's seems really odd to me. Usually Stein will sell for at least the same as the vendor. I suspect the channel suppliers for the tools are not competitive otherwise Stein would have had a similar pricing. I can't see Stein selling a whole bunch of these, so I suspect he isn't getting great discounts from the distributors. If you find another source, let us know. Bob -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Patrick ONeill Sent: Wednesday, December 26, 2007 7:40 PM Subject: AeroElectric-List: DMC Daniels AFM8 - Positioners I picked up a DMC Daniels AFM8 (M22520/2-01) crimper from E-bay for use in crimping d-sub pins. As I understand it, these are the positioners for the commonly found avionics connectors: K13-1 for standard D-sub pins (male and female). K41 for HD D-sub female K42 for HD D-sub male The crimp tool I purchased came with a K1-S positioner. Does anyone happen to know what this positioner is used for? I have been through the Daniel's site and done quite a bit of searching and have all the specs on the tool, but I'm just curious as to which application the K1-S accessory is useful. As for the positioners I still need, does anyone have a source to recommend? I'll keep an eye on E-bay for a short while, but will probably end up buying direct from Daniels unless someone has a better recommendation. All the avionics shops I looked at sell the DMC tools for more than the DMC web site. Best Regards, Patrick __________ NOD32 2748 (20071227) Information __________ ________________________________________________________________________________
Date: Dec 26, 2007
Subject: Re: DMC Daniels AFM8 - Positioners
From: Ron Quillin <rjquillin(at)gmail.com>
At 16:40 12/26/2007, you wrote: >The crimp tool I purchased came with a K1-S positioner. Does anyone happen >to know what this positioner is used for? Patrick, I've got a ~3M pdf file that lists DMC tooling and pins. It's searchable and there were 27 hits for K1S. Don't remember where I got it and due to size I'm hesitant to post for those on dial-up. If you and your ISP's email system can handle the size, I'll fire it off to you. Ron Q. ________________________________________________________________________________
Date: Dec 26, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: DMC Daniels AFM8 - Positioners
> >At 16:40 12/26/2007, you wrote: > >>The crimp tool I purchased came with a K1-S positioner. Does anyone happen >>to know what this positioner is used for? > >Patrick, >I've got a ~3M pdf file that lists DMC tooling and pins. It's searchable >and there were 27 hits for K1S. >Don't remember where I got it and due to size I'm hesitant to post for >those on dial-up. >If you and your ISP's email system can handle the size, I'll fire it off >to you. > >Ron Q. Ron, If you'll send me one, I'll post it to the website. Bob . . . ________________________________________________________________________________
From: "Eric Newton" <enewton57(at)cableone.net>
Subject: Compass Requirements in Experimental Aircraft (updated)
Date: Dec 26, 2007
Hi All, Well its been kind of slow so I thought I would give a little update regarding my research into whether or not a "wet" compass is required if you have a EFIS with a remote external compass feeding a heading to it. After much research and searching archives of all of the various airplane groups that I belong to, I finally decided to just mount an airpath compass on my glareshield and be done with it. I said to myself - "no sense getting into a pissing match with the DAR over a $160 instrument, just put it in and forget it". So I purchased the Airpath C2400 lighted compass. It arrived sometime last week and over Christmas vacation, I finally got out to the airport to see how it would work with my Bearhawk. I had heard that some people were having as much as 30 degrees of installation errors in a Bearhawk with a glareshield mounted compass. So there I was standing beside my airplane which was pointed in a generally northward direction. I held the compass out in front of me and it read 358 degrees. I then reached inside and sat it on the glareshield centered and as far back from the "V" tubes as I could. It read "N" 360 degrees. PERFECT, only about 2 degrees off right??? WRONG!!! I then grabbed the tail and swung it around to point the nose in a generally south direction. Poked my head inside for a look at the compass and . . . What's this???? It still says "N" 360 degrees!!! I grabbed the compass out of the airplane and once again stood next to the airplane and sure enough the compass now read 178 degrees. Put back on the glare shield and . . . "N" 360 degrees. So there I stood, scratching my head, thinking about what I had done to cause what Erbman would call a "Gross Buffoonery". As I was standing looking at things, I saw the problem. My lightening fast brain finally figured out what I had done. When I mounted my XM satellite radio, I didn't want to run the external antenna all the way outside so I had simply mounted it up near the windshield right between the "V" braces. The antenna has a strong magnet built in to allow it to stick to the roof of your car. Of course it didn't stick to my aluminum boot cowl so I had just double stick velcroed it in place. The wire running from the antenna to the Xm radio on the right side of the instrument panel was included in the main wiring harness and is well wrapped within the bundle of wires running from the comm and intercom system. Removing and replacing the XM satellite antenna would take a long time laying on my back under the instrument panel cutting every tie wrap I made. So I decided to do what I should have done in the first place. I called my DAR to ask him his opinion on the magnetic direction indicator in the Dynon. I described the Dynon D100 EFIS with its remote magnetic compass feeding heading information to the Dynon D100. He asked me again what I was building. I said a Bearhawk. He said "That's Experimental right?" I said "yes it is". He said "Well then, it falls under FAR part 91.205 which specifically says "Magnetic direction indicator" . He said as long as the Dynon receives, and displays, a heading based on the Earth's magnetic field, then it qualifies as a "magnetic heading indicator" as required in Part 91.205 and he doesn't see why I would need an old whiskey compass littering up my glareshield. We talked a bit about redundency and when I told him about my battery backup of the Dynon as well as a GPS with battery backup as well as a handheld radio with a VOR indicator, he was more than satisfied. So problem solved. I called Aircraft Spruce for an RMA number and as of this morning, the compass is on its way back to Corona, CA and I'll have a credit for it. Guess I could have saved some shipping $ by simply calling the DAR first. Lesson learned and shared. Eric Newton - Long Beach, MS BH #682- Mississippi Mudbug BEARHAWK BUILDER'S MANUALS http://mybearhawk.com ________________________________________________________________________________
From: "Bruce Gray" <Bruce(at)glasair.org>
Subject: DMC Daniels AFM8 - Positioners
Date: Dec 27, 2007
Please send me a copy also. Bruce www.Glasair.org -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Ron Quillin Sent: Wednesday, December 26, 2007 8:24 PM Subject: Re: AeroElectric-List: DMC Daniels AFM8 - Positioners At 16:40 12/26/2007, you wrote: >The crimp tool I purchased came with a K1-S positioner. Does anyone happen >to know what this positioner is used for? Patrick, I've got a ~3M pdf file that lists DMC tooling and pins. It's searchable and there were 27 hits for K1S. Don't remember where I got it and due to size I'm hesitant to post for those on dial-up. If you and your ISP's email system can handle the size, I'll fire it off to you. Ron Q. ________________________________________________________________________________
Date: Dec 27, 2007
From: Ernest Christley <echristley(at)nc.rr.com>
Subject: Re: Compass Requirements in Experimental Aircraft
(updated) Eric Newton wrote: > So problem solved. > Good for you, Eric. During the discussion, I promised to take a few pictures of my $9, "ornamental" compass. I had taken the pictures, but never posted the links. It turned out even better than I'd hoped. http://ernest.isa-geek.org/Delta/Pictures/Compass.jpg http://ernest.isa-geek.org/Delta/Pictures/CockpitFrontLeft.jpg http://ernest.isa-geek.org/Delta/Pictures/CockpitFrontRight.jpg ________________________________________________________________________________
From: "Chris Byrne" <jack.byrne(at)bigpond.com>
Subject: Noisy Microphone
Date: Dec 27, 2007
Listers. I am having trouble getting an audible transmission. I have wonderful reception. SL30 and a GNC300XL. Have tried a couple of headsets, both with muffs on the. Clarity Aloft Halo and a Marv Golden ANR. My transmissions are fine a low airspeed and low RPM. However the cockpit noise at higher airspeeds and RPM seems to be getting picked up by the microphones. The intercom transmissions (GMA340) are still fine at high speed and RPM. It is not electrical interference, at least I don't think it is. I am sure it is back ground noise. Cozy MIV at anything above 120kts. Two questions. How do I get my transmissions to be readable, at the moment at high speed they are not. I have reports from other AC and I can hear the background noise in the side tone. And is it possible that the intercom is clear but the radio transmission is not or am I imagining this. I can try and reduce a few air leaks in the canopy but I don't think I can get it that much quieter. Chris Byrne SYDNEY ________________________________________________________________________________
Date: Dec 27, 2007
From: "Bob Christensen" <flyboy.bob(at)gmail.com>
Subject: Re: Noisy Microphone
If the intercom audio is clear then the radio audio should be OK . . . what are you using for an antenna? Regards, Bob in SE Iowa On Dec 27, 2007 2:35 AM, Chris Byrne wrote: > jack.byrne(at)bigpond.com> > > Listers. > > I am having trouble getting an audible transmission. > I have wonderful reception. > SL30 and a GNC300XL. > Have tried a couple of headsets, both with muffs on the. > Clarity Aloft Halo and a Marv Golden ANR. > > My transmissions are fine a low airspeed and low RPM. > > However the cockpit noise at higher airspeeds and RPM seems to be getting > picked up by the microphones. The intercom transmissions (GMA340) are > still > fine at high speed and RPM. > It is not electrical interference, at least I don't think it is. I am sure > it is back ground noise. Cozy MIV at anything above 120kts. > > Two questions. > How do I get my transmissions to be readable, at the moment at high speed > they are not. I have reports from other AC and I can hear the background > noise in the side tone. > And is it possible that the intercom is clear but the radio transmission > is > not or am I imagining this. > > I can try and reduce a few air leaks in the canopy but I don't think I can > get it that much quieter. > > > Chris Byrne > SYDNEY > > ________________________________________________________________________________
Date: Dec 27, 2007
Subject: Re: DMC Daniels AFM8 - Positioners
From: Ron Quillin <rjquillin(at)gmail.com>
At 17:43 12/26/2007, you wrote: > Ron, > > If you'll send me one, I'll post it to the website. > > Bob . . . The number of requests prompted me to again search for the link. I think I found it... https://www.dmctools.com/_pdf/Catalogs/ConnectorToolingGuide.pdf Also the DMC site has some new tricks to help identify connectors, pins and tooling since the last time I visited. Ron Q. ________________________________________________________________________________
From: "Dennis Johnson" <pinetownd(at)volcano.net>
Subject: Metcal Soldering Iron
Date: Dec 27, 2007
I have a Metcal soldering iron I bought used on eBay and it works great. I believe it heats it by sending a high frequency current to the tip of the iron. (It may also be high voltage, but I don't know.) If I'm soldering the end of a wire is there any chance that the high frequency signal from the tip of the iron will damage an expensive piece of hardware that's attached to the other end of the wire I'm soldering? Just curious, Dennis Johnson Lancair Legacy, now over 100 hours flight time ________________________________________________________________________________
Date: Dec 27, 2007
From: Tony Gibson <umgibso1(at)yahoo.com>
Subject: Cabin Heater and Relay
Happy Holidays everyone, a late response on my part to thank all those that responded to my inquiry regarding the 40A relay and AS cabin heater. Unfortunately I had already ordered the cabin heater, it arrived the next day and I tested it on the bench.... the reply that waving a lit cigarette around the cabin was more effective was dead on. I couldn't believe it!? The 6" wires got warmer than the heater!? I should have known the group could provide some insight prior to ordering. I was anxious to fill space in the front of the cabin (?!) and help my tail heavy W&B problem at the same time. Anyways, I returned it to Aircraft Spruce and when the time comes I will look into heated seat covers or heated clothing as suggested.... makes sense to put the heat where you need it. ;) Thanx again for all the replies, Tony Gibson --------------------------------- Never miss a thing. Make Yahoo your homepage. ________________________________________________________________________________
Date: Dec 27, 2007
From: "James Quinn" <jquinn3(at)gmail.com>
Subject: Re: DMC Daniels AFM8 - Positioners
Ron, Would like to get a copy of your pdf file - jquinn3(at)gmail.com Thanks, On Dec 26, 2007 7:24 PM, Ron Quillin wrote: > > At 16:40 12/26/2007, you wrote: > > >The crimp tool I purchased came with a K1-S positioner. Does anyone > happen > >to know what this positioner is used for? > > Patrick, > I've got a ~3M pdf file that lists DMC tooling and pins. It's > searchable and there were 27 hits for K1S. > Don't remember where I got it and due to size I'm hesitant to post > for those on dial-up. > If you and your ISP's email system can handle the size, I'll fire it > off to you. > > Ron Q. > > ________________________________________________________________________________
Subject: Re: Compass Requirements in Experimental Aircraft (updated)
From: "Eric M. Jones" <emjones(at)charter.net>
Date: Dec 27, 2007
Let's not forget the charming Gordon Baxter (Bax Seat) tale about getting into an airplane that had seen better days, taking off northbound, flying north by the the compass, landing on a north-pointing runway. and finding out later that the compass hadn't worked at all. -------- Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge, MA 01550 (508) 764-2072 emjones(at)charter.net Read this topic online here: http://forums.matronics.com/viewtopic.php?p=154557#154557 ________________________________________________________________________________
Date: Dec 27, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Metcal Soldering Iron
>I have a Metcal soldering iron I bought used on eBay and it works >great. I believe it heats it by sending a high frequency current to the >tip of the iron. (It may also be high voltage, but I don't know.) If >I'm soldering the end of a wire is there any chance that the high >frequency signal from the tip of the iron will damage an expensive piece >of hardware that's attached to the other end of the wire I'm soldering? > >Just curious, >Dennis Johnson >Lancair Legacy, now over 100 hours flight time No. You're correct that the power supply for the Metcal products is a "radio frequency transmitter" with 30-50 watts of output at about 500 KHz as I recall. The heaters located at the tips of the irons go into a high-impedance state at RF frequencies at their calibrated temperatures. Thus two very important features of top-drawer soldering tools takes place in these products. Temperature sensing and control right at the tip and concentration of energy conversion to heat right at the tip. There is no risk to sensitive components from what's going on inside these tools. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
From: "Allen Fulmer" <afulmer(at)charter.net>
Subject: Powering the Ignition and Fuel Injectors on Egg. Subaru
Date: Dec 27, 2007
Hello Bob, Would you please take a look at the included quote from the newly released installation manual for the Eggenfellner 6 Cylinder Subaru conversion? In a nutshell, he wants a 20 amp circuit separate from the ECU and #1 Fuel Pump. Since my battery busses are located in the rear next to the batteries, should I just run another circuit (20amp fuse) along with the ECU and #1 Fuel Pump circuits? Or what do you suggest? See if my dilemma is justified after reading the following: ===================================================================== QUOTE from Egg. manual: E6-Series Engine Wiring 1) RED - 20A EFI Power. This wire provides power for your Electronic Fuel Injection system. This includes the ignition coils and fuel injector coils. This circuit is critical and must obtain power from the "Essential Equipment Bus". In other words, no matter which battery is supplying power, this circuit must remain powered. Use a 20 Amp resetable, aircraft-quality circuit breaker. Having said all this, it is not strictly necessary for this circuit to be switched on and off along with the ignition switch at all. If the ECU is powered down, then it will never trigger the coils and this circuit will sit idle, consuming no power. However, most builders will prefer to have this circuit "switched" in order to minimize the number of "always hot" circuits in the aircraft. This requires that whatever switch or relay is controlling this circuit, be capable of reliably handling the 20 Amp load. END QUOTE QUOTE: 2) RED - 5A ECU Power. This wire provides power for the ECU, the computer that controls your engine. This circuit is critical and must obtain power from the "Essential Equipment Bus". In other words, no matter which battery is supplying power, this circuit must remain powered. Use a 5 Amp resetable, aircraft-quality circuit breaker. This circuit should be switched by your Ignition Switch. Turning off this circuit effectively shuts down the engine. END QUOTE ==================================================================== As I understand Z19RB design, it seeks to feed essential engine power from whichever Battery Bus is "hot" through the Engine Primary and Engine Secondary OFF/ON switches and the associated bridge rectifiers. With the batteries in the back, the switches and rectifiers would be located on and/or near the instrument panel. That takes care of the ECU and #1 Fuel Pump but what about the ignition coils and fuel injectors which Eggenfellner calls the "Electronic Fuel Injection System"? I seem to remember that you do not recommend feeding any load greater than 10A from the Battery busses. Hence the question, how to feed the "Electronic Fuel Injection system" from a specified 20A source? Do we want a pair of Three Pole/DT switches and another bridge rectifier w/heat sink for the 20A load? Or another pair of switches (possibly named "Ignition Primary OFF/ON" and "Ignition Secondary OFF/ON") and a bridge rectifier with appropriately sized heat sink? Or do we need one or two relays at the batteries just for the ignition power? Thanks, Allen Fulmer RV7 Wiring Eggenfellner Subaru H6 turbo N808AF reserved Alexander City, AL 256-329-2001 ________________________________________________________________________________
Subject: Re: Powering the Ignition and Fuel Injectors on Egg.
Subaru
From: "mikef" <mikefapex(at)gmail.com>
Date: Dec 27, 2007
Allen, Those are great questions, I do hope Bob will weigh in. I am working a very similar system (Z19 RB) with my Suzuki engine, using the RotaryAviation (RA) EC2 engine controller. Coils at 20 Amps, EFI controller at 5 Amps, Injectors at 10 Amps. RA advises not running the injector and coil wires together, or with other wires, due to the high current pulses generated by the EFI controller. That makes things a bit tricky with my pusher aircraft, as batteries, coils, injectors are all in the rear, and switches are up front. I was toying with using relays to in the rear to control the coils/injectors, switched from the front. Thinking this keeps the high current pulses back there. Anyway, good questions. And good luck on your project. Mike Read this topic online here: http://forums.matronics.com/viewtopic.php?p=154655#154655 ________________________________________________________________________________
From: <bakerocb(at)cox.net>
Subject: Powering the Ignition and Fuel Injectors on Egg. Subaru
Date: Dec 28, 2007
12/28/2007 Hello Allen, You posted: "QUOTE: 2) RED - 5A ECU Power. This wire provides power for the ECU, the computer that controls your engine." Does that computer incorporate a low power "limp home mode" for the engine? A fellow builder had his engine go into that mode on the second flight and put his airplane down into an orchard. Airplane destroyed, pilot badly injured. 'OC' Says: "The best investment we can make is the effort to gather and understand knowledge." ------------------------------------------------------- From: "Allen Fulmer" <afulmer(at)charter.net> Subject: AeroElectric-List: Powering the Ignition and Fuel Injectors on Egg. Subaru Hello Bob, Would you please take a look at the included quote from the newly released installation manual for the Eggenfellner 6 Cylinder Subaru conversion? In a nutshell, he wants a 20 amp circuit separate from the ECU and #1 Fuel Pump. Since my battery busses are located in the rear next to the batteries, should I just run another circuit (20amp fuse) along with the ECU and #1 Fuel Pump circuits? Or what do you suggest? See if my dilemma is justified after reading the following: ==================================================================== QUOTE from Egg. manual: E6-Series Engine Wiring 1) RED - 20A EFI Power. This wire provides power for your Electronic Fuel Injection system. This includes the ignition coils and fuel injector coils. This circuit is critical and must obtain power from the "Essential Equipment Bus". In other words, no matter which battery is supplying power, this circuit must remain powered. Use a 20 Amp resetable, aircraft-quality circuit breaker. Having said all this, it is not strictly necessary for this circuit to be switched on and off along with the ignition switch at all. If the ECU is powered down, then it will never trigger the coils and this circuit will sit idle, consuming no power. However, most builders will prefer to have this circuit "switched" in order to minimize the number of "always hot" circuits in the aircraft. This requires that whatever switch or relay is controlling this circuit, be capable of reliably handling the 20 Amp load. END QUOTE QUOTE: 2) RED - 5A ECU Power. This wire provides power for the ECU, the computer that controls your engine. ....................... BIG SKIP .............................. ________________________________________________________________________________
Date: Dec 28, 2007
From: Ken <klehman(at)albedo.net>
Subject: Re: Powering the Ignition and Fuel Injectors on Egg.
Subaru Power loss to any of these circuits will kill the engine. Limp Home simply means the engine has lost some sensor information and is defaulting to preset nomimal values that will keep the engine running but often with degraded performance. Some engines will run normally in certain limp modes. For example it may continue to run normally after the loss of either the crankshaft or camshaft sensor but it will not restart if shutdown. If the engine is running well, I don't recommend turning the "igniton key" off and back on in flight just because the check engine light is on. OTOH that might fix the problem if it was an intermittant sensor glitch and the engine is running poorly or has quit. Some guys claim "limp home" problems but haven't even installed the check engine light which reduces their credibility a bit. If you look at the automotive wiring, all these wires are generally bundled together with everything else so it is not critical to isolate them. I like to use twisted pairs for things like injectors and ignition coils if convenient though. I suspect that it makes more sense to isolate audio wiring if possible rather than ignition or injector wiring. Ken bakerocb(at)cox.net wrote: > > 12/28/2007 > > Hello Allen, > > You posted: "QUOTE: 2) RED - 5A ECU Power. This wire provides power > for the ECU, the computer that controls your engine." > > Does that computer incorporate a low power "limp home mode" for the > engine? > > A fellow builder had his engine go into that mode on the second flight > and put his airplane down into an orchard. Airplane destroyed, pilot > badly injured. > > 'OC' Says: "The best investment we can make is the effort to gather > and understand knowledge." > > ------------------------------------------------------- ________________________________________________________________________________
Subject: Re: Icom A200-Help! (two radios, internal intercom
and pin-out d
From: "enewbold" <ednewbold(at)enewbold.com>
Date: Dec 28, 2007
The first link to the diagrams doesn't work. Could you please repost it? I'm installing the A200 and badly need some assistance with the wiring. Thanks very much, Ed in Ohio Read this topic online here: http://forums.matronics.com/viewtopic.php?p=154716#154716 ________________________________________________________________________________
Date: Dec 28, 2007
From: Tim Olson <Tim(at)MyRV10.com>
Subject: Re: Compass Requirements in Experimental Aircraft
(updated) Another builder asked me to forward this because he's on vacation, but wanted to join in the thread: "But another very important issue regarding magnetism is that the steel parts in the plane can pick up residual magnetism from permanent magnets and it can be a real problem to sniff out and get rid of with a magnaflux (I think he means degaussing -Tim) tool. I believe a I made a complete posting regarding this in the RV10-list archive. But even the helical steel coil in scat tubing is capable of causing totally eronous compass readings. I had this occur when we re-did the instrument panel in our glastar. I even avoid using magnetic tip tools now that I've seen how difficult it can be to solve the residual magnetism problem. -bob newman Tim Olson wrote: > > So one of the morals to the story is that magnetic base antennas > have no place in an airplane. They won't just screw with your > nearby compass but can screw with your much more sensitive EFIS > magnetometer as well. Any antenna with a magnet should be cut > apart and have it's magnet yanked...if you're going to use it > in the plane. > > Tim Olson - RV-10 N104CD - Flying > > ________________________________________________________________________________
Date: Dec 28, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Icom A200-Help! (two radios, internal intercom
and pin-out d > >The first link to the diagrams doesn't work. Could you please repost it? >I'm installing the A200 and badly need some assistance with the wiring. > >Thanks very much, >Ed in Ohio I published a suite of suggested wiring information on the A200 at: http://www.aeroelectric.com/Installation_Data/Icom-ICA200_Wiring_Diagrams.pdf http://www.aeroelectric.com/Installation_Data/Icom_ICA200_Installation_Manual.pdf Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Dec 28, 2007
From: "Robert Feldtman" <bobf(at)feldtman.com>
Subject: Re: Compass Requirements in Experimental Aircraft (updated)
NExt time you start your airplane, watch the compass as you crank. You will be surprised at the way it swings in reaction to the high current loads from the battery to the starter. And that can magnetize local ferrous structures - thus the need to "swing" the compass on a recurrent basis to catch induced "new" errors. Most importantly - use the compass to make sure you are on the right runway as final before take off checklist item.............. a crash a couple years ago due to wrong runway! Secondly - most of us use our GPS to set our DG anyway - not the compass. I've enjoyed the back and forth about the need for a compass in experimentals - My glastar has one, so I am covered. bobf On 12/28/07, Tim Olson wrote: > > > Another builder asked me to forward this because he's on > vacation, but wanted to join in the thread: > > "But another very important issue regarding magnetism is that the steel > parts in the plane can pick up residual magnetism from permanent magnets > and it can be a real problem to sniff out and get rid of with a > magnaflux (I think he means degaussing -Tim) tool. I believe a I made > a complete posting regarding this in the RV10-list archive. But even > the helical steel coil in scat tubing is capable of causing totally > eronous compass readings. I had this occur when we re-did the > instrument panel in our glastar. I even avoid using magnetic tip tools > now that I've seen how difficult it can be to solve the residual > magnetism problem. > > -bob newman > > > Tim Olson wrote: > > > > So one of the morals to the story is that magnetic base antennas > > have no place in an airplane. They won't just screw with your > > nearby compass but can screw with your much more sensitive EFIS > > magnetometer as well. Any antenna with a magnet should be cut > > apart and have it's magnet yanked...if you're going to use it > > in the plane. > > > > Tim Olson - RV-10 N104CD - Flying > > > > > > ________________________________________________________________________________
From: "Allen Fulmer" <afulmer(at)charter.net>
Subject: Powering the Ignition and Fuel Injectors on Egg.
Subaru
Date: Dec 28, 2007
Not sure about a "limp home" mode? Allen >>>Does that computer incorporate a low power "limp home mode" >>>for the engine? >>> >>>A fellow builder had his engine go into that mode on the >>>second flight and >>>put his airplane down into an orchard. Airplane destroyed, >>>pilot badly >>>injured. >>> >>> >>> >>> ________________________________________________________________________________
Subject: Re: Powering the Ignition and Fuel Injectors on Egg.
Subaru
From: "mikef" <mikefapex(at)gmail.com>
Date: Dec 28, 2007
Regular automobile engine controller units often have this 'limp home mode'. They detect things that might be detrimental to the car engine, and reduce the RPM output, etc. (high H2O temp, low oil pressure,...) You can pull over and call a tow truck. Obviously this is not a good thing flying. As I understand it, many of the add-on electronic fuel injection systems specifically for cars do not have this 'feature' either, or at least allow you to disable it. The two systems that I am familiar with specifically for flying, the RotaryAviation EC2 and the SDS systems do not have this mode. A reason I choose to go this route in the first place. Mike Read this topic online here: http://forums.matronics.com/viewtopic.php?p=154796#154796 ________________________________________________________________________________
From: "Scott R. Shook" <sshook(at)cox.net>
Subject: Powering the Ignition and Fuel Injectors on Egg.
Subaru
Date: Dec 28, 2007
If I recall correctly, Jan and Gary have both said that the Egg Subaru does not have a low power limp home mode. They STRONGLY suggest having the Engine (ECU and EFI) as well as the fuel pumps powered by an essential bus that you can isolate. On page 51 of the installation manual, there is a pretty simple diagram showing how the essential bus gets isolated. Two batteries, two continuous duty relays (Main and Aux), and two battery switches. The e-bus power connection is upstream of the CD relay and 'always hot', isolated by a double throw switch downstream. Personally, I am going to be using a combination of Z19RB and the layout from Eggenfellner. However, my electrical is still in design mode. Scott R. Shook RV-7A (Building) N696JS (Reserved) -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Allen Fulmer Sent: Friday, 28 December, 2007 14:51 Subject: RE: AeroElectric-List: Powering the Ignition and Fuel Injectors on Egg. Subaru Not sure about a "limp home" mode? Allen >>>Does that computer incorporate a low power "limp home mode" >>>for the engine? >>> >>>A fellow builder had his engine go into that mode on the >>>second flight and >>>put his airplane down into an orchard. Airplane destroyed, >>>pilot badly >>>injured. >>> >>> >>> >>> ________________________________________________________________________________
Date: Dec 28, 2007
From: "Sam Hoskins" <shoskins(at)MCHSI.COM>
Subject: Lead Acid Batteries
FYI - audio cast from today's AvWeb *AVIATION CONSUMER REVEALS "WHY AIRCRAFT BATTERIES DON'T LAST"<http://www.avweb.com/alm?podcast20071224&kw=AVwebAudio> * Usually it's because the owner or operator let them discharge too deeply or too often, according to Concorde's Skip Koss, who discussed battery technology and longevity with *Aviation Consumer*<http://www.avweb.com/alm?avcons&kw=podcast>'s Paul Bertorelli. In its January issue, the magazine features an in-depth comparison of aircraft batteries, with some surprising results. Click here <http://www.avweb.com/podcast/files/2007-12-24_AvCons.mp3> to listen. *(11.8 MB, 12:55)* *Sam * ________________________________________________________________________________
Date: Dec 28, 2007
From: "Sam Hoskins" <shoskins(at)MCHSI.COM>
Subject: Re: Powering the Ignition and Fuel Injectors on Egg.
Subaru This discussion is interesting to me, also. I will be installing the upcoming RWA EC3 controller <http://www.rotaryaviation.com/eficont.html>(first production of new rev to be fiirst released in late February). This controller features redundancy by building two ignition/EFI controllers intone box. I have added a second high pressure pump for additional redundancy. I am working on Z-19RB, and as I was designing the switching for any combination of Main/Endurance & A/B controller & main/backup pump, the installation got pretty cumbersome. There must be a simpler way to go. Sam Hoskins On Dec 28, 2007 5:18 PM, Scott R. Shook wrote: > > If I recall correctly, Jan and Gary have both said that the Egg Subaru > does > not have a low power limp home mode. > > They STRONGLY suggest having the Engine (ECU and EFI) as well as the fuel > pumps powered by an essential bus that you can isolate. On page 51 of the > installation manual, there is a pretty simple diagram showing how the > essential bus gets isolated. Two batteries, two continuous duty relays > (Main > and Aux), and two battery switches. The e-bus power connection is > upstream > of the CD relay and 'always hot', isolated by a double throw switch > downstream. > > Personally, I am going to be using a combination of Z19RB and the layout > from Eggenfellner. However, my electrical is still in design mode. > > Scott R. Shook > RV-7A (Building) > N696JS (Reserved) > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Allen > Fulmer > Sent: Friday, 28 December, 2007 14:51 > To: aeroelectric-list(at)matronics.com > Subject: RE: AeroElectric-List: Powering the Ignition and Fuel Injectors > on > Egg. Subaru > > > > Not sure about a "limp home" mode? > > Allen > > >>>Does that computer incorporate a low power "limp home mode" > >>>for the engine? > >>> > >>>A fellow builder had his engine go into that mode on the > >>>second flight and > >>>put his airplane down into an orchard. Airplane destroyed, > >>>pilot badly > >>>injured. > > >>> > >>> > >>> > >>> > > -- Sam Hoskins www.MistakeProofing.Net www.MistakeProofing.net/blog/ 618-967-0016 ph. 312-212-4086 fax ________________________________________________________________________________
From: "Jim McBurney" <jmcburney(at)pobox.com>
Subject: Need a dc-to-dc converter
Date: Dec 28, 2007
Hi, List, I'm building a Zenith CH-801 and am planning on using a DeltaHawk diesel engine. DeltaHawk uses a 24v starter but the flap and trim motors and the strobes require a 14v system. Does anyone know where I can get a 24 to 12v converter that can provide 5A continuous and 10A intermittent? I'm averse to using a tap on the battery string (2 batteries of 12v each) as I've had really bad experience doing that without an equalizer, and those things are really heavy. Suggestions are appreciated! Thanks Jim CH-801 DeltaHawk diesel 90% done 90% left ________________________________________________________________________________
From: "Bob-tcw" <rnewman(at)tcwtech.com>
Subject: Re: Need a dc-to-dc converter
Date: Dec 28, 2007
Jim, Although not a general purpose DC-DC converter, but for the common trim systems such as the Ray-Allen servo based systems the Safety-Trim intelligent controller takes care of this requirement of operating from 28 Volts but driving servos only rated for 14 volts. The Safety-Trim servo controller as an input voltage range of 10-30 volts and has a maximum output voltage of 14 volts. We've had a few customers chose our product with same application of the DeltaHawk diesel and Ray allen trim servos. -Best regards, Bob Newman TCW Technologies www.tcwtech.com ----- Original Message ----- From: "Jim McBurney" <jmcburney(at)pobox.com> Sent: Friday, December 28, 2007 7:35 PM Subject: AeroElectric-List: Need a dc-to-dc converter > > > Hi, List, > > I'm building a Zenith CH-801 and am planning on using a DeltaHawk diesel > engine. DeltaHawk uses a 24v starter but the flap and trim motors and the > strobes require a 14v system. Does anyone know where I can get a 24 to > 12v > converter that can provide 5A continuous and 10A intermittent? I'm averse > to using a tap on the battery string (2 batteries of 12v each) as I've had > really bad experience doing that without an equalizer, and those things > are > really heavy. Suggestions are appreciated! > > Thanks > > Jim > CH-801 > DeltaHawk diesel > 90% done 90% left > > > ________________________________________________________________________________
From: "Ed Anderson" <eanderson(at)carolina.rr.com>
Subject: Re: Powering the Ignition and Fuel Injectors on
Egg. Subaru
Date: Dec 28, 2007
Mike, I have flow with the Real World Concepts EC2 Fuel Injection controller for close to 5 years now. You are correct it does not have any features which would automatically shut down the engine or reduce power- such as the over temp protection shut down in some automobile CPUs. It does have two completely separate and redundant computing systems (Controller A and Controller B) which can be selected by flipping a switch. So that means you could play with the fuel map setting of one controller and should you manage to stop the engine (hard to do but certainly possible) , you can simply switch to the other controller (which hopefully you have left with a runnable fuel map {:>)). There have been some experimenters with alternative engines early on which found out about the automobile CPU "protective" features at a most awkward time - but, I believe most are now aware of that potential hazard. Ed Ed Anderson Rv-6A N494BW Rotary Powered Matthews, NC eanderson(at)carolina.rr.com http://www.andersonee.com http://members.cox.net/rogersda/rotary/configs.htm#N494BW http://www.dmack.net/mazda/index.html ----- Original Message ----- From: "mikef" <mikefapex(at)gmail.com> Sent: Friday, December 28, 2007 5:42 PM Subject: AeroElectric-List: Re: Powering the Ignition and Fuel Injectors on Egg. Subaru > > Regular automobile engine controller units often have this 'limp home > mode'. They detect things that might be detrimental to the car engine, and > reduce the RPM output, etc. (high H2O temp, low oil pressure,...) You can > pull over and call a tow truck. > > Obviously this is not a good thing flying. As I understand it, many of the > add-on electronic fuel injection systems specifically for cars do not have > this 'feature' either, or at least allow you to disable it. The two > systems that I am familiar with specifically for flying, the > RotaryAviation EC2 and the SDS systems do not have this mode. A reason I > choose to go this route in the first place. > > Mike > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=154796#154796 > > > ________________________________________________________________________________
From: "Dennis & Anne Glaeser" <glaesers(at)wideopenwest.com>
Subject: Re: Powering the Ignition and Fuel Injectors on Egg.
Date: Dec 28, 2007
My Egg-Subaru electrical system has a hot bus for each battery, and each one powers the ECU, Ignition, and a fuel pump (dual parallel systems). I uploaded my engine system diagram to the photos section of the Eggenfeller Yahoo List (Dennis Glaeser - RV-7A - the one showing a battery box). I'm not a big fan of the 4P3T switch shown in the installation manual (expensive and SPOF). Dennis Glaeser ________________________________________________________________________________
Date: Dec 28, 2007
From: MR Corder <mike.corder(at)sbcglobal.net>
Subject: Backup alternator questions
I have the B&C 8 amp backup alternator along with a main Plane Power 60 amp unit. When I have them both on line, it seems like the voltage jumps around a lot. Suspect the two voltage regulators are "fighting" each other as voltage is stable with either unit running by itself. Is this a problem ? I'd like to leave the backup unit offline and only bring it online when the primary unit goes away. However, since both warning lights are taken to Ground to light up, I can't figure out a circuit which would allow this mode of operation. Any suggestions ? -- Regards, m ____________________________ mike.corder(at)sbcglobal.net Cell 831-239-0915 ________________________________________________________________________________
From: "Richard Talbot" <richard(at)talbots.net.au>
Subject: Panel Labeling
Date: Dec 29, 2007
G'day All, I have most of my panel wired up. I have a fairly complicated layout and would like to follow the labelling suggestions included with the Aeroelectric Connection. I am intending to paint the panel a matt grey to minimise reflections in the canopy. How have people transferred the lettering to their panels? I'm specifically wanting to print or transfer the lettering, diagrams to the panel after it has been painted. Thanks Richard ________________________________________________________________________________
Date: Dec 29, 2007
From: <gmcjetpilot(at)yahoo.com>
Subject: Re: Icom A200-Help! (two radios, internal
Ed as I emailed you off the Experimental Avionics list hear is more info with some links to the drawings I mentioned. I did not realize you had TWO radios? You can down load the manuals (pdf) not photo copied here directly from ICOM: http://www.icomamerica.com/en/products/avionics/panelmount/a200/default.aspx Ed you have two radios? and you want to use the internal intercom? I am thinking you would be better served with with an intercom and/or auto panel. You can make a mess or wires and switches (and a few resistors and capacitors) to make two radios work and still use the ICOM A200's internal intercom but WHY? Really seriously the ICOM A200 intercom is just a HOT mic and not very good. Remember when you switch radios you will switch intercoms. You also reslize that the intercom is not voice activated or VOX. You have to select it. You can't transmit on the radio and have the intercom at the same time, one or the other. However if you want to use it, here are some drawings as an adjunct to the manual which might be clearer. This is more illustrated wiring picture with the external intercom switch (DPDT) shown: http://img486.imageshack.us/img486/8466/icoma2004lh.jpg May a better way to wire the intercom is to use two buttons, one for PTT and one for INTERCOM. Of course you can have two PTTs and two INTERCOM buttons for a total of four. http://img80.imageshack.us/img80/7822/dualbuttonwiringgz2.jpg You can avoid a audio panel but you will need a switch to select the radio you want to transmit on. You will slave the audio from one ICOM to the second. This is kind of a work around.: http://img486.imageshack.us/img486/3088/icomblock5xg.jpg Again if you have two radios you really should get an audio panel/ VOX intercom in my opinion. You can get a used audio panel for a few $100. A new one perfect for you from PS Engineering: http://www.ps-engineering.com/pma4000.shtml You realize the internal intercom is a HOT MIC intercom and the volume has no adjustment. There is no squelch and you basically have to select transmit or intercom but not both. I really would encourage you to get a VOX intercom. If you have two radios an audio panel could be real nice. eBay as them used or you could build a RST http://www.rst-engr.com/rst/catalog/audio_panel.html Good Luck Happy New Year. George --------------------------------- Be a better friend, newshound, and know-it-all with Yahoo! Mobile. Try it now. ________________________________________________________________________________
From: "ed clegg" <edwclg(at)adelphia.net>
Subject: Another wet compas problem
Date: Dec 29, 2007
Hi All, I placed a wet compass in my panel on the upper left side. With the canopy open-RV8- it reads approx correct. As I close the canopy this compass starts rotating to the right and when completely clsd the compass is Off 50 degrees. It would appear that the canopy frame is magnetized. If this is so how would one go about the fix for this. Thanks, Ed Clegg ________________________________________________________________________________
Date: Dec 29, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Backup alternator questions
> >I have the B&C 8 amp backup alternator along with a main Plane Power 60 >amp unit. When I have them both on line, it seems like the voltage jumps >around a lot. Suspect the two voltage regulators are "fighting" each other >as voltage is stable with either unit running by itself. Is this a problem ? Won't hurt anything but these two devices were not designed nor intended to operate together. >I'd like to leave the backup unit offline and only bring it online when >the primary unit goes away. However, since both warning lights are taken >to Ground to light up, I can't figure out a circuit which would allow this >mode of operation. Any suggestions ? Wire per 13/8 and leave the waring light off the SD8. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Subject: Compass
Date: Dec 29, 2007
From: "Dawson-Townsend,Timothy" <tdawson-townsend(at)aurora.aero>
bobf wrote: "Secondly - most of us use our GPS to set our DG anyway - not the compass." Let's not get track (what a GPS gives you) confused with heading (what your compass gives you). We've all seen those cross wind days where track and heading differ by 30 degrees. That's the beauty of the EFIS systems that compare magnetic-driven heading (your magnetometer being essentially a compass) to GPS track, then do the math, and tell you the wind magnitude and direction. TDT Tim Dawson-Townsend tdt(at)aurora.aero 617-500-4812 (office) 617-905-4800 (mobile) ________________________________________________________________________________
Subject: Re: Powering the Ignition and Fuel Injectors on Egg.
Subaru
From: "mikef" <mikefapex(at)gmail.com>
Date: Dec 29, 2007
>>I have flow with the Real World Concepts EC2 Fuel Injection controller for close to 5 years now. You are correct it does not have any features which would automatically shut down the engine or reduce power- such as the over temp protection shut down in some automobile CPUs. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=154889#154889 ________________________________________________________________________________
From: "Andrew Butler" <andrewbutler(at)ireland.com>
Date: Dec 29, 2007
Subject: Re: Backup alternator questions
Hi Mike, Attached is my Z13/8 variation that splits the bus for dual power supply to an electronic ignition with a cross over relay in case either power supply fails. Haven't wired it up yet, but this is my general plan. I also struggled with a low voltage warning for each power supply prior to splitting the bus, and I ended up concluding that it doesn't make real sense unless the bus is split. In practise, I will probably monitor the backup bus voltage from my AFS3500 EFIS, that allows you to hook up a primary and secondary power source and then set alarms on each. Andrew. ----- Original Message ----- From: "MR Corder" To: aeroelectric-list(at)matronics.com Subject: AeroElectric-List: Backup alternator questions Date: Fri, 28 Dec 2007 19:51:35 -0800 I have the B&C 8 amp backup alternator along with a main Plane Power 60 amp unit. When I have them both on line, it seems like the voltage jumps around a lot. Suspect the two voltage regulators are "fighting" each other as voltage is stable with either unit running by itself. Is this a problem ? I'd like to leave the backup unit offline and only bring it online when the primary unit goes away. However, since both warning lights are taken to Ground to light up, I can't figure out a circuit which would allow this mode of operation. Any suggestions ? -- Regards, m ____________________________ mike.corder(at)sbcglobal.net Cell 831-239-0915 =========== =========== =========== =========== ________________________________________________________________________________
Date: Dec 29, 2007
Subject: Re: Need a dc-to-dc converter
From: Ron Quillin <rjquillin(at)gmail.com>
At 16:35 12/28/2007, you wrote: >I'm building a Zenith CH-801 and am planning on using a DeltaHawk diesel >engine. DeltaHawk uses a 24v starter but the flap and trim motors and the >strobes require a 14v system. Does anyone know where I can get a 24 to 12v >converter that can provide 5A continuous and 10A intermittent? I'm averse >to using a tap on the battery string (2 batteries of 12v each) as I've had >really bad experience doing that without an equalizer, and those things are >really heavy. Suggestions are appreciated! See eBay 130186327983 used item from Wentworth. ________________________________________________________________________________
Date: Dec 29, 2007
From: LarryMcFarland <larry(at)macsmachine.com>
Subject: Re: Compass
Hi guys, I hope this isn't an argument for discarding the compass in lieu of the GPS. I've already been in white-out conditions and the GPS indicating its batteries were failing. The compass got me back, not a great distance, but good enough for the mere 20 miles from home. Makes no sense to not have a good working compass on board and one in your emergency bag too. Larry McFarland 601HDS at www.macsmachine.com Dawson-Townsend,Timothy wrote: > > bobf wrote: > > Secondly - most of us use our GPS to set our DG anyway - not the > compass. > > Lets not get track (what a GPS gives you) confused with heading (what > your compass gives you). Weve all seen those cross wind days where > track and heading differ by 30 degrees. Thats the beauty of the EFIS > systems that compare magnetic-driven heading (your magnetometer being > essentially a compass) to GPS track, then do the math, and tell you > the wind magnitude and direction. > > TDT > > Tim Dawson-Townsend > > tdt(at)aurora.aero > > 617-500-4812 (office) > > 617-905-4800 (mobile) > > * > > * ________________________________________________________________________________
Subject: Re: Powering the Ignition and Fuel Injectors on Egg.
Subaru
From: "Ed Anderson" <eanderson(at)carolina.rr.com>
Date: Dec 29, 2007
Mike, sounds like a good plan. With the Rotary and dual spark plugs, its possible to set up an electric circuit such that each coil and each pair of injectors have their own circuit breaker/fuse. With each wired directly to battery with its own circuit, you would have to lose power to both coils or both injector pairs to take you down. I can certainly understand not wanting to run any more wire than necessary with your canard. Leaving the juice to the coils and injectors sounds like a reasonable scheme. I know the injectors will not draw any current unless triggered by the EC2, however, I am not as certain about the injector modules. Certainly without being trigger there would not be as much a power drain but, I think I would want to hook up an ignition coil to power and an ampere meter to confirm no power drain. It does not take much over several weeks of setting in a hanger to pull a battery down. Here is another thought. The Contactors used in many aircraft to enable starters and other high current devices have a good reliability history as far as I can tell. I've been using the same ones for 10 years. You might consider two of them installed in rear to make the circuit to the coils and injectors (actually they handle so much current, contactors are probably over kill for this application). Then you would only need two small current wires (plus a common ground of course) and two switches up front to activate the contactors. You need to keep the system as simple and with as few components as practical. Although I do not like leaving power to a system on when I am away from it - that might turn out to be the simplest method for certain. Decisions, Decisions, Decisions. Happy New year Ed -------- Ed Anderson Rv-6A N494BW Rotary Powered Matthews, NC eanderson(at)carolina.rr.com Read this topic online here: http://forums.matronics.com/viewtopic.php?p=154915#154915 ________________________________________________________________________________
Date: Dec 29, 2007
From: "Robert Feldtman" <bobf(at)feldtman.com>
Subject: Re: Compass
Very true! and also all that magnetic deviation that changes yearly...That is why I do have the whiskey compass in the plane bobf On 12/29/07, Dawson-Townsend,Timothy wrote: > > > bobf wrote: > > "Secondly - most of us use our GPS to set our DG anyway - not the compass . > " > > > Let's not get track (what a GPS gives you) confused with heading (what > your compass gives you). We've all seen those cross wind days where trac k > and heading differ by 30 degrees. That's the beauty of the EFIS systems > that compare magnetic-driven heading (your magnetometer being essentially a > compass) to GPS track, then do the math, and tell you the wind magnitude and > direction. > > > TDT > > > Tim Dawson-Townsend > > tdt(at)aurora.aero > > 617-500-4812 (office) > > 617-905-4800 (mobile) > > = * > > ________________________________________________________________________________
Date: Dec 29, 2007
From: Ed <bicyclop(at)pacbell.net>
Subject: Re: Compass
You can, in fact, set your DG accurately with a GPS while taxiing. Sure it will precess, but by that time you've got a pretty good idea if the winds aloft are a factor. Better yet - throw the DG away and get an EFIS with a remote magnetometer. Pax, Ed Holyoke > On 12/29/07, *Dawson-Townsend,Timothy * > wrote: > > > > bobf wrote: > > "Secondly - most of us use our GPS to set our DG anyway - not the > compass." > > > > Let's not get track (what a GPS gives you) confused with heading > (what your compass gives you). We've all seen those cross wind > days where track and heading differ by 30 degrees. That's the > beauty of the EFIS systems that compare magnetic-driven heading > (your magnetometer being essentially a compass) to GPS track, then > do the math, and tell you the wind magnitude and direction. > > > > TDT > > > > > > Tim Dawson-Townsend > > tdt(at)aurora.aero > > 617-500-4812 (office) > > >* >* > ________________________________________________________________________________
From: "Chris Byrne" <jack.byrne(at)bigpond.com>
Subject: Re: Noisy Microphone.
Date: Dec 30, 2007
Thanks to everyone who gave advice. Results I switched antenna's, no joy. Checked earths and found a lose earth, no joy Adjusted microphone gain on headset, no joy All the while the transmission on the GNC300XL has been great as has the reception on the SL30. Transmission on the SL30 has been full of background noise and unreadable. Fixed it. The SL30 has its own microphone gain that is easy to adjust. It has a range of 1 to 256 and is preset at 128. To get a good transmission I had to wind it back to 1. Its fine now. Chris Byrne SYDNEY ________________________________________________________________________________
From: "Rodney Dunham, M.D." <rdunhamtn(at)hotmail.com>
Subject: Another wet compas problem
Date: Dec 30, 2007
Ed, Someone correct me if I'm wrong but... Any ferrous metal will attract your compass needle. So, unless the metal stuff you're moving with the canopy is nonferrous metal it will cause a deflection of the needle. Even if not magnetized. You might try moving the compass to the midline of the plane and see if competing forces cancel out. Also, you may want to do this experiment outside the hangar and away from any power lines, etc... A good place is the compass rose at your airport. Rodney in Tennessee ________________________________________________________________________________
Date: Dec 30, 2007
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Re: Another wet compas problem
ed clegg wrote: > > Hi All, > > I placed a wet compass in my panel on the upper left side. With the canopy > open-RV8- it reads approx correct. As I close the canopy this compass starts > rotating to the right and when completely clsd the compass is Off 50 > degrees. > It would appear that the canopy frame is magnetized. If this is so how would > one go about the fix for this. > Thanks, > Ed Clegg > Try to find a TV repair technician who will loan you his degaussing tool. It's basically a big coil of wire with an AC cord & switch. It generates a constantly changing magnetic field, due to the AC current flowing through it. You power it up and bring it slowly closer to the object you want to demagnetize. Move it slowly around the object holding it as close as possible. Then slowly move it away, as you continue to move it around the object. Don't turn it off until it's several feet away from anything you want to avoid magnetizing. Charlie ________________________________________________________________________________
From: "earl_schroeder(at)juno.com" <earl_schroeder(at)juno.com>
Date: Dec 30, 2007
Subject: Re: Another wet compas problem
If memory serves, using the old type gun looking soldering irons used to work also.. Earl -- Charlie England wrote: ed clegg wrote: > > Hi All, > > I placed a wet compass in my panel on the upper left side. With the canopy > open-RV8- it reads approx correct. As I close the canopy this compass starts > rotating to the right and when completely clsd the compass is Off 50 > degrees. > It would appear that the canopy frame is magnetized. If this is so how would > one go about the fix for this. > Thanks, > Ed Clegg > Try to find a TV repair technician who will loan you his degaussing tool. It's basically a big coil of wire with an AC cord & switch. It generates a constantly changing magnetic field, due to the AC current flowing through it. You power it up and bring it slowly closer to the object you want to demagnetize. Move it slowly around the object holding it as close as possible. Then slowly move it away, as you continue to move it around the object. Don't turn it off until it's several feet away from anything you want to avoid magnetizing. Charlie _____________________________________________________________ Orchard Bank MasterCard Get your credit on track with an Orchard Bank MasterCard http://thirdpartyoffers.juno.com/TGL2121/fc/JKFkuJi7EpInP9rnnLhp0IcKeEmZw4zLN7YtmWRa4QXfFPMotTRHol/ ________________________________________________________________________________
From: "Jeffrey W. Skiba" <jskiba(at)icosa.net>
Subject: Tap into antenna coax?
Date: Dec 30, 2007
I realize this is an old post but the link below: http://aeroelectric.com/articles/commtap/commtap.html returns a page not found, I tried looking manually for the info but seem to not be able to find it. Can anyone advise ? -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Sunday, March 20, 2005 5:15 PM Subject: Re: AeroElectric-List: Tap into antenna coax? Don't know how long Jim's had his butt-ugly hand held antenna adapter article posted. My own version is at: http://aeroelectric.com/articles/commtap/commtap.html HOWEVER, the top paragraph of my article cites the preferred way of breaking into the feedline for your comm antenna . . . put a male/female junction in the feedline with some excess coiled under a seat or behind a velcro'ed upholstery panel. The coax "T" will not work and puts one or both radio's receivers at risk for damage by the other radio's transmitter. Bob . . . > > >James E. Clark wrote: > > > > > >Another option ... > > > >King used to make an adapter for their KX99 Handheld that can be used. > >Basically the mini jack/plug arrangement opens the coax from the panel and > >closes the connection to the handheld. It is all done in a neat little box > >and you get a mini->coax pigtail. > > > >Don't know if they still sell them or not. > > > >James > > > >snipped > >You can make one of these for yourself if you're handy with a soldering >iron. Jim Weir actually described construction in an old Kitplanes article. >http://www.rst-engr.com/kitplanes/KP0203/KP0203.htm >The design won't make HAM radio guys or RF engineer types happy, but it >works fine considering the limited use it will get. If you're really >worried, put it in a little aluminum box. > >Charlie > > ________________________________________________________________________________
From: "Jeffrey W. Skiba" <jskiba(at)icosa.net>
Subject: AEC9004 Status?
Date: Dec 30, 2007
I guess this is more of a question for BOB but I figured the list might have info on it also: I was getting ready to do my Electrical system Final design after many different version - ideas and after re-reading several articles and "the book". I seem to need to know what the current status of the new AEC9004 Alternator controller. My understanding is that this device will be able to control an internally regulated Alternator on-off and also be able to handle the "possibility" of "load dump" triggered by Crow bar Over volt protection in the current z24 diag. Ref article: http://www.aeroelectric.com/articles/Adapting_IR_Alternators_to_Aircraft.pdf If it is not done, time frame? Are there any changes to the doc to do until it is ready? I have an internally regulated alternator, and am planning on getting an SD-20 for emergency mode of main alternator failure. Thanks in advance ________________________________________________________________________________
Subject: Re: Powering the Ignition and Fuel Injectors on Egg.
Subaru
From: "mikef" <mikefapex(at)gmail.com>
Date: Dec 30, 2007
Ed, Good suggestion on the relays/contactors. I was recently exploring this option and might experiment it out. I am already using a Perihelion Design Powerlink Jr solid state relay for the Z19 E-bus alternate feed, with max capacity of 35 amps. It is a nice, compact package good for a high-vibration location. Another of these might do the trick in the case of the coils. I don't like increasing part counts but .... I still wish Bob would weigh in on these design issues, as an outgrowth of the Z19 design. I've seen these same questions come up but nobody has really addressed them as a part of that scheme as far as I can tell. Fly safe, Mike Read this topic online here: http://forums.matronics.com/viewtopic.php?p=155085#155085 ________________________________________________________________________________
From: Edward Christian <edchristian(at)knology.net>
Subject: Help with D-Sub pin
Date: Dec 30, 2007
I am redoing a panel. I am trying to use a Dynon D-100 to send altitude encoding info to to a KT76A (bought the Encoder converter) - no problem. I also want to use the D-100 to send encoder info to a Garmin 300XL GPS/COMM - this unit can receive grey code or serial, I elect to go the grey code route and I am looking for a 3 way 9-pin connector - any suggestions? Is it possible to split the D-100 Serial Transmit wire to both the converter (for the transponder) and the Garmin GPS? Also, anyone know standard order parts for 37 pin D-Sub pin male/ female and pins (both) - Mauser or DigiKey? This is to make Avionics ground bus. Thanks, Ed ________________________________________________________________________________
Date: Dec 30, 2007
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Re: Help with D-Sub pin
Edward Christian wrote: > > > I am redoing a panel. I am trying to use a Dynon D-100 to send altitude > encoding info to to a KT76A (bought the Encoder converter) - no problem. > I also want to use the D-100 to send encoder info to a Garmin 300XL > GPS/COMM - this unit can receive grey code or serial, I elect to go the > grey code route and I am looking for a 3 way 9-pin connector - any > suggestions? Is it possible to split the D-100 Serial Transmit wire to > both the converter (for the transponder) and the Garmin GPS? > > Also, anyone know standard order parts for 37 pin D-Sub pin male/female > and pins (both) - Mauser or DigiKey? This is to make Avionics ground bus. > > Thanks, > > Ed If it's a standard d-sub connector with 9 pins, go to ebay & enter 'db-9 splitter'. I got 0 auction hits but several ebay store hits, including http://cgi.ebay.com/RS232-DB-9-Serial-SPLITTER-Cable-1Female-to-2-Male_W0QQitemZ6725976345QQihZ016QQcategoryZ41995QQrdZ1QQssPageNameZWD1VQQcmdZViewItem?_trksid=p1638.m118 for $0.99 buy it now. Charlie ________________________________________________________________________________
Date: Dec 30, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: lacing tape types
>On the page linked below they sell 2 types of lacing tape. Polyester - >recommend for spot tying, and nylon - recommended for continuous >tying. How do the properties of the two differ and how critical is it to >use one type or the other for the different tasks? Do you really need both >types? > ><http://www.aircraftspruce.com/pdf/2008Individual/Cat08457.pdf>http://www.aircraftspruce.com/pdf/2008Individual/Cat08457.pdf No. I can't imagine where this comes from. First, nobody does continuous tying any more . . . and you can continuous tie with binder twine and spot tie with chalk line . . . material has more to do with environmental stresses followed by personal preferences than it does with specific restraining technique. My personal preference is for type II, finish W or H polyester for it's wider temperature range but either style in either color will serve your purposes well. Here's a poop sheet on a major portion of the Mil-T-43435 lacing tapes. http://www.gudebrod.com/Electronic/Braid_Lacing_Tape.htm Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
From: "Jeffrey W. Skiba" <jskiba(at)icosa.net>
Subject: Z-14 (regular) Z-14 Fadec and Z-19
Date: Dec 31, 2007
I have been looking over the differences in the above noted systems. What I am wondering is: If I have a dual battery and dual alternator (main 60 amps) and an sd-20 with a Battery dependant engine ECU, with Dual Fuel pumps. Would you not want to have a cross blend of the above noted systems? Aka:Z-14 Fadec and add the Note 24 dual power feed Diode bridge for the ECU and Both Fuel pumps (total of 3 diode brides, one for each item)? My questions are in Z-14 Fadec diagram where would the power come to feed the diode bridges and would you put switches in to select it on or off. If you do not use switches to supply power to the bridges is that setting up a bad situation having power supplied on both ends of the diode bridges ? I would think that this design would have been laid out already but I must be missing something simple probably :-) Thanks in advance. ________________________________________________________________________________
From: "Les Goldner" <lgold@quantum-associates.com>
Subject: Low voltage problem in a new plane- New readings
Date: Dec 30, 2007
Bob, I took some added measurements regarding the possible voltage drop problem (see earlier email, below) but the results are not consistent. I setup the Dynon 180 to see buss voltage and current draw. When I started up the engine with a fully charged battery the over/under voltage (o/v) light, which is triggered at 12.5V, did not come on although Dynon was saying the buss was only at 11.8 volts. I flew around for 15-minutes while drawing between 2 and 4 amps from an ICOM portable VHF and the Dynon. Then I put on some current hogs like the 50-watt landing light and the strobes. The Dynon reading dropped to 11.6 volts and the o/v light finally did come on at cruse RPM. I was drawing about 8-amps at the time according to Dynon. I turned off the high-draw stuff and the o/v light went off. After flying around for about 30-minutes I landed. On the ground, even when running up at 4300-RPM (cruse RPM is 5000) the o/v light came on and stayed on even with minimal current draw. I turned off the engine and found the voltage across the battery, measured with a voltmeter, to be 12.8V, which dropped to 12.6V after turning on the Dynon, which was now reading 11.6V. Based upon what you told me plus some speculation I am guessing that the Dynon voltage reading is not correct and should be ignored I also guess that the battery did not discharge in flight and the voltage regulator was pumping juice into it as it should be since the battery was at 12.8V when measured after the flight. I plan to ignore the light and keep flying. Even if the battery discharges the ignition should still work (I think it has its own generator) and both the Dynon and the ICOM radio have internal batteries that will keep going for an hour or more. Is the ultimate solution to just stop displaying the Dynon voltage and to use a much lower intensity, less annoying o/v light? Thanks again for your help, and have a great New Year. Les > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On > Behalf Of Robert L. Nuckolls, III > Sent: Monday, December 24, 2007 10:55 AM > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: Low voltage problem in a new plane > > --> > > > Robert, > > The low-voltage buss indicator light stays on in my new plane > and I would really appreciate help to understand what to do about it. > > I just finished building a Zenith 701 with a new 100-HP Rotax > 912 using your Aeroelectric's Z16 schematic. B&C did not have > the exact Alternator OV detection system shown in the > schematic and sold me their BC207-1 over and low voltage > control module that has a warning light which stays on for > under and flashes for over-voltage. The B&C web site says > that the low voltage light goes on if the Buss voltage is > under 12.5V. I wired this module exactly as shown in Z16. > > I presume that you tied the OV/LV warning > light into the main bus as shown in Z16 but > wired the module in accordance with instructions > provided with the device. > > > I flew the plane for the first time yesterday starting with a > fully charged battery and all seemed well. On the second > flight that day I noticed that the Alternator under voltage > (UV) light came on with the engine idling when the electric > fuel pump was on. > > The Rotax alternators don't give you much output at > idle or taxi speeds. It's possible if not probable that > the bus voltage was indeed too low to turn out the > LV warning light. > > Since I don't need the pump (fuel is gravity fed and the > engine has a mechanical pump) I just turned it off and may > have advanced the throttle beyond its high 2000-RPM idle. The > UV light went out as I did this. > I was happy and did my first solo flight in the plane for a > half hour without incident. > > Okay. This is pretty much what I would expect. > > Today, assuming the battery was fully charged (I did not > check it), I made some adjustments to the Dynon instrument > for about 30 minutes (drawing about 1 to 2-amps), and started > the engine for a few more go-arounds in the pattern. The > engine stared immediately so I guess the battery was charged > . However, the low-voltage light came on as soon as I > started-up and would not go off, even after a 10-minutes > warm-up, much of it above idle RPM, with almost nothing > electric turned on. When I taxied back to the hanger and shut > down (with the UV light still on) my battery voltage read > 12.3V (this is a new battery). > > Get a voltmeter and put it on the bus while you're > observing the Under-Voltage warning light. So far, the > observations you've reported seem pretty common. PM > alternators on the Rotax engines are, first of all, > small. The BIG guy on the 912 is an 18A machine and > then ONLY at cruise RPM. If you ran accessories on your > battery for a time, then it's going to take some time > to replace that energy . . . and it's not going to happen > fast except AFTER engine RPMs are raised to flight ops > levels. > > There are probably a lot of things I need to check to isolate > the problem and need advice as to how to go about doing this. > What is the most likely cause? What should I check first and > second, third. and how do I check them. > Here are some of my (probably dumb) more specific questions: > > For the moment, I don't see that your system is > performing in an unexpected manner. It's designed > in limitations for alternator output at low engine > RPM would account for what you've observed. > > Is this a definite problem or will the this under voltage > light come on as described above when there are no problems? > There are two fuselinks attached to the Alternator OV/UV > module. If one of these blew or got disconnected would it > cause this problem? Since this is easy to check, I plan to > look into this first. > > Is it possible that the problem is in the voltage regulator? > How do you check this out and determine if the regulator and > not the alternator is the cause? > > I'm not certain how to check the alternator or AC voltage. > First, is this a likely source of the problem? Second, if so > how do I check the alternator output? If the alternator is > bad I probably will have to remove the engine and find a > "real" repairman to fix it, so I hope the problem lies elsewhere. > > Any help would really be appreciated. > > Let us begin with the reasonable assumption that you > don't have a problem. Put a smart battery charger > on the battery and get it topped off. Then go fly > the airplane. Doesn't your Dynon have a voltage display > on it? > > I would expect the Low Volts warning to stay lit > until some time after takeoff. You can tell if the > alternator is working by watching the voltmeter. > At ramp idle and with electro-whizzies turned ON, > bus voltage will be decidedly less than 13.0 volts. > > As soon as you power up for takeoff, the bus voltage > should rise . . . not high enough perhaps to turn > out the light, but if the alternator is working at > all, bus voltage should come up with engine RPM. > > I'm betting the light will go out after a time sufficient > for the alternator to top off the battery. > > Bob . . . > > > > Photoshare, and much much more: > > ________________________________________________________________________________
Date: Dec 31, 2007
From: Werner Schneider <glastar(at)gmx.net>
Subject: Re: Low voltage problem in a new plane- New readings
Les, the 1V drop looks like you have the Dynon hooked up behind a diode (1V voltage drop) do you have somewhere a electrical drawing of your system? However, when we take into account the 1V drop you would have only 12.8V charging on your system, which is a bit low so I would suggest you look at your regulator probably the set point is to (should be between 13.8 and 14.2). br Werner Les Goldner wrote: > > Bob, > > I took some added measurements regarding the possible voltage drop problem > (see earlier email, below) but the results are not consistent. I setup the > Dynon 180 to see buss voltage and current draw. When I started up the > engine with a fully charged battery the over/under voltage (o/v) light, > which is triggered at 12.5V, did not come on although Dynon was saying the > buss was only at 11.8 volts. I flew around for 15-minutes while drawing > between 2 and 4 amps from an ICOM portable VHF and the Dynon. Then I put on > some current hogs like the 50-watt landing light and the strobes. The Dynon > reading dropped to 11.6 volts and the o/v light finally did come on at cruse > RPM. I was drawing about 8-amps at the time according to Dynon. I turned off > the high-draw stuff and the o/v light went off. After flying around for > about 30-minutes I landed. On the ground, even when running up at 4300-RPM > (cruse RPM is 5000) the o/v light came on and stayed on even with minimal > current draw. I turned off the engine and found the voltage across the > battery, measured with a voltmeter, to be 12.8V, which dropped to 12.6V > after turning on the Dynon, which was now reading 11.6V. > > Based upon what you told me plus some speculation I am guessing that the > Dynon voltage reading is not correct and should be ignored I also guess > that the battery did not discharge in flight and the voltage regulator was > pumping juice into it as it should be since the battery was at 12.8V when > measured after the flight. > > I plan to ignore the light and keep flying. Even if the battery discharges > the ignition should still work (I think it has its own generator) and both > the Dynon and the ICOM radio have internal batteries that will keep going > for an hour or more. > > Is the ultimate solution to just stop displaying the Dynon voltage and to > use a much lower intensity, less annoying o/v light? > > Thanks again for your help, and have a great New Year. > Les > > >> -----Original Message----- >> From: owner-aeroelectric-list-server(at)matronics.com >> [mailto:owner-aeroelectric-list-server(at)matronics.com] On >> Behalf Of Robert L. Nuckolls, III >> Sent: Monday, December 24, 2007 10:55 AM >> To: aeroelectric-list(at)matronics.com >> Subject: Re: AeroElectric-List: Low voltage problem in a new plane >> >> --> >> >> >> Robert, >> >> The low-voltage buss indicator light stays on in my new plane >> and I would really appreciate help to understand what to do about it. >> >> I just finished building a Zenith 701 with a new 100-HP Rotax >> 912 using your Aeroelectric's Z16 schematic. B&C did not have >> the exact Alternator OV detection system shown in the >> schematic and sold me their BC207-1 over and low voltage >> control module that has a warning light which stays on for >> under and flashes for over-voltage. The B&C web site says >> that the low voltage light goes on if the Buss voltage is >> under 12.5V. I wired this module exactly as shown in Z16. >> >> I presume that you tied the OV/LV warning >> light into the main bus as shown in Z16 but >> wired the module in accordance with instructions >> provided with the device. >> >> >> I flew the plane for the first time yesterday starting with a >> fully charged battery and all seemed well. On the second >> flight that day I noticed that the Alternator under voltage >> (UV) light came on with the engine idling when the electric >> fuel pump was on. >> >> The Rotax alternators don't give you much output at >> idle or taxi speeds. It's possible if not probable that >> the bus voltage was indeed too low to turn out the >> LV warning light. >> >> Since I don't need the pump (fuel is gravity fed and the >> engine has a mechanical pump) I just turned it off and may >> have advanced the throttle beyond its high 2000-RPM idle. The >> UV light went out as I did this. >> I was happy and did my first solo flight in the plane for a >> half hour without incident. >> >> Okay. This is pretty much what I would expect. >> >> Today, assuming the battery was fully charged (I did not >> check it), I made some adjustments to the Dynon instrument >> for about 30 minutes (drawing about 1 to 2-amps), and started >> the engine for a few more go-arounds in the pattern. The >> engine stared immediately so I guess the battery was charged >> . However, the low-voltage light came on as soon as I >> started-up and would not go off, even after a 10-minutes >> warm-up, much of it above idle RPM, with almost nothing >> electric turned on. When I taxied back to the hanger and shut >> down (with the UV light still on) my battery voltage read >> 12.3V (this is a new battery). >> >> Get a voltmeter and put it on the bus while you're >> observing the Under-Voltage warning light. So far, the >> observations you've reported seem pretty common. PM >> alternators on the Rotax engines are, first of all, >> small. The BIG guy on the 912 is an 18A machine and >> then ONLY at cruise RPM. If you ran accessories on your >> battery for a time, then it's going to take some time >> to replace that energy . . . and it's not going to happen >> fast except AFTER engine RPMs are raised to flight ops >> levels. >> >> There are probably a lot of things I need to check to isolate >> the problem and need advice as to how to go about doing this. >> What is the most likely cause? What should I check first and >> second, third. and how do I check them. >> Here are some of my (probably dumb) more specific questions: >> >> For the moment, I don't see that your system is >> performing in an unexpected manner. It's designed >> in limitations for alternator output at low engine >> RPM would account for what you've observed. >> >> Is this a definite problem or will the this under voltage >> light come on as described above when there are no problems? >> There are two fuselinks attached to the Alternator OV/UV >> module. If one of these blew or got disconnected would it >> cause this problem? Since this is easy to check, I plan to >> look into this first. >> >> Is it possible that the problem is in the voltage regulator? >> How do you check this out and determine if the regulator and >> not the alternator is the cause? >> >> I'm not certain how to check the alternator or AC voltage. >> First, is this a likely source of the problem? Second, if so >> how do I check the alternator output? If the alternator is >> bad I probably will have to remove the engine and find a >> "real" repairman to fix it, so I hope the problem lies elsewhere. >> >> Any help would really be appreciated. >> >> Let us begin with the reasonable assumption that you >> don't have a problem. Put a smart battery charger >> on the battery and get it topped off. Then go fly >> the airplane. Doesn't your Dynon have a voltage display >> on it? >> >> I would expect the Low Volts warning to stay lit >> until some time after takeoff. You can tell if the >> alternator is working by watching the voltmeter. >> At ramp idle and with electro-whizzies turned ON, >> bus voltage will be decidedly less than 13.0 volts. >> >> As soon as you power up for takeoff, the bus voltage >> should rise . . . not high enough perhaps to turn >> out the light, but if the alternator is working at >> all, bus voltage should come up with engine RPM. >> >> I'm betting the light will go out after a time sufficient >> for the alternator to top off the battery. >> >> Bob . . . >> >> >> >> Photoshare, and much much more: >> >> >> > > > ________________________________________________________________________________
Subject: Re: Help with D-Sub pin
From: "rockyjs" <rockyjs(at)MCHSI.COM>
Date: Dec 31, 2007
Hi Ed, I have the same setup except a FD180. I have wired up the 180 to the encoder and used a 9pin dsub connector to the King 76A. I wasn't planning on feeding altitude info to the 300xl but your post has got me thinking. Maybe the serial lines could be split prior to the Dynon encoder and the 300xl fed with serial data. I'm not sure if this would work or not? It would simplify the wiring and only require tapping into the serial wires. Any thoughts Rocky Read this topic online here: http://forums.matronics.com/viewtopic.php?p=155161#155161 ________________________________________________________________________________
Date: Dec 31, 2007
From: "Richard Girard" <jindoguy(at)gmail.com>
Subject: Re: Low voltage problem in a new plane- New readings
Les, Wouldn't the ultimate solution be to pull the Dynon and get it serviced to make sure it's all right? You paid for all the features of the unit, why not get them tested and or repaired so you really know what's going on? Rick On Dec 31, 2007 3:03 AM, Werner Schneider wrote: > > > > Les, > > the 1V drop looks like you have the Dynon hooked up behind a diode (1V > voltage drop) do you have somewhere a electrical drawing of your system? > > However, when we take into account the 1V drop you would have only 12.8V > charging on your system, which is a bit low so I would suggest you look > at your regulator probably the set point is to (should be between 13.8 > and 14.2). > > br > > Werner > > Les Goldner wrote: > lgold@quantum-associates.com> > > > > Bob, > > > > I took some added measurements regarding the possible voltage drop > problem > > (see earlier email, below) but the results are not consistent. I setup > the > > Dynon 180 to see buss voltage and current draw. When I started up the > > engine with a fully charged battery the over/under voltage (o/v) light, > > which is triggered at 12.5V, did not come on although Dynon was saying > the > > buss was only at 11.8 volts. I flew around for 15-minutes while drawing > > between 2 and 4 amps from an ICOM portable VHF and the Dynon. Then I put > on > > some current hogs like the 50-watt landing light and the strobes. The > Dynon > > reading dropped to 11.6 volts and the o/v light finally did come on at > cruse > > RPM. I was drawing about 8-amps at the time according to Dynon. I turned > off > > the high-draw stuff and the o/v light went off. After flying around for > > about 30-minutes I landed. On the ground, even when running up at > 4300-RPM > > (cruse RPM is 5000) the o/v light came on and stayed on even with > minimal > > current draw. I turned off the engine and found the voltage across the > > battery, measured with a voltmeter, to be 12.8V, which dropped to 12.6V > > after turning on the Dynon, which was now reading 11.6V. > > > > Based upon what you told me plus some speculation I am guessing that the > > Dynon voltage reading is not correct and should be ignored I also guess > > that the battery did not discharge in flight and the voltage regulator > was > > pumping juice into it as it should be since the battery was at 12.8Vwhen > > measured after the flight. > > > > I plan to ignore the light and keep flying. Even if the battery > discharges > > the ignition should still work (I think it has its own generator) and > both > > the Dynon and the ICOM radio have internal batteries that will keep > going > > for an hour or more. > > > > Is the ultimate solution to just stop displaying the Dynon voltage and > to > > use a much lower intensity, less annoying o/v light? > > > > Thanks again for your help, and have a great New Year. > > Les > > > > > >> -----Original Message----- > >> From: owner-aeroelectric-list-server(at)matronics.com > >> [mailto:owner-aeroelectric-list-server(at)matronics.com] On > >> Behalf Of Robert L. Nuckolls, III > >> Sent: Monday, December 24, 2007 10:55 AM > >> To: aeroelectric-list(at)matronics.com > >> Subject: Re: AeroElectric-List: Low voltage problem in a new plane > >> > >> --> > >> > >> > >> Robert, > >> > >> The low-voltage buss indicator light stays on in my new plane > >> and I would really appreciate help to understand what to do about it. > >> > >> I just finished building a Zenith 701 with a new 100-HP Rotax > >> 912 using your Aeroelectric's Z16 schematic. B&C did not have > >> the exact Alternator OV detection system shown in the > >> schematic and sold me their BC207-1 over and low voltage > >> control module that has a warning light which stays on for > >> under and flashes for over-voltage. The B&C web site says > >> that the low voltage light goes on if the Buss voltage is > >> under 12.5V. I wired this module exactly as shown in Z16. > >> > >> I presume that you tied the OV/LV warning > >> light into the main bus as shown in Z16 but > >> wired the module in accordance with instructions > >> provided with the device. > >> > >> > >> I flew the plane for the first time yesterday starting with a > >> fully charged battery and all seemed well. On the second > >> flight that day I noticed that the Alternator under voltage > >> (UV) light came on with the engine idling when the electric > >> fuel pump was on. > >> > >> The Rotax alternators don't give you much output at > >> idle or taxi speeds. It's possible if not probable that > >> the bus voltage was indeed too low to turn out the > >> LV warning light. > >> > >> Since I don't need the pump (fuel is gravity fed and the > >> engine has a mechanical pump) I just turned it off and may > >> have advanced the throttle beyond its high 2000-RPM idle. The > >> UV light went out as I did this. > >> I was happy and did my first solo flight in the plane for a > >> half hour without incident. > >> > >> Okay. This is pretty much what I would expect. > >> > >> Today, assuming the battery was fully charged (I did not > >> check it), I made some adjustments to the Dynon instrument > >> for about 30 minutes (drawing about 1 to 2-amps), and started > >> the engine for a few more go-arounds in the pattern. The > >> engine stared immediately so I guess the battery was charged > >> . However, the low-voltage light came on as soon as I > >> started-up and would not go off, even after a 10-minutes > >> warm-up, much of it above idle RPM, with almost nothing > >> electric turned on. When I taxied back to the hanger and shut > >> down (with the UV light still on) my battery voltage read > >> 12.3V (this is a new battery). > >> > >> Get a voltmeter and put it on the bus while you're > >> observing the Under-Voltage warning light. So far, the > >> observations you've reported seem pretty common. PM > >> alternators on the Rotax engines are, first of all, > >> small. The BIG guy on the 912 is an 18A machine and > >> then ONLY at cruise RPM. If you ran accessories on your > >> battery for a time, then it's going to take some time > >> to replace that energy . . . and it's not going to happen > >> fast except AFTER engine RPMs are raised to flight ops > >> levels. > >> > >> There are probably a lot of things I need to check to isolate > >> the problem and need advice as to how to go about doing this. > >> What is the most likely cause? What should I check first and > >> second, third. and how do I check them. > >> Here are some of my (probably dumb) more specific questions: > >> > >> For the moment, I don't see that your system is > >> performing in an unexpected manner. It's designed > >> in limitations for alternator output at low engine > >> RPM would account for what you've observed. > >> > >> Is this a definite problem or will the this under voltage > >> light come on as described above when there are no problems? > >> There are two fuselinks attached to the Alternator OV/UV > >> module. If one of these blew or got disconnected would it > >> cause this problem? Since this is easy to check, I plan to > >> look into this first. > >> > >> Is it possible that the problem is in the voltage regulator? > >> How do you check this out and determine if the regulator and > >> not the alternator is the cause? > >> > >> I'm not certain how to check the alternator or AC voltage. > >> First, is this a likely source of the problem? Second, if so > >> how do I check the alternator output? If the alternator is > >> bad I probably will have to remove the engine and find a > >> "real" repairman to fix it, so I hope the problem lies elsewhere. > >> > >> Any help would really be appreciated. > >> > >> Let us begin with the reasonable assumption that you > >> don't have a problem. Put a smart battery charger > >> on the battery and get it topped off. Then go fly > >> the airplane. Doesn't your Dynon have a voltage display > >> on it? > >> > >> I would expect the Low Volts warning to stay lit > >> until some time after takeoff. You can tell if the > >> alternator is working by watching the voltmeter. > >> At ramp idle and with electro-whizzies turned ON, > >> bus voltage will be decidedly less than 13.0 volts. > >> > >> As soon as you power up for takeoff, the bus voltage > >> should rise . . . not high enough perhaps to turn > >> out the light, but if the alternator is working at > >> all, bus voltage should come up with engine RPM. > >> > >> I'm betting the light will go out after a time sufficient > >> for the alternator to top off the battery. > >> > >> Bob . . . > >> > >> > >> > >> Photoshare, and much much more: > >> > >> > >> > > > > > > > > > > > > > > ________________________________________________________________________________
Date: Dec 31, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Powering the Ignition and Fuel Injectors
on Egg. Subaru > >Ed, > >Good suggestion on the relays/contactors. I was recently exploring this >option and might experiment it out. I am already using a Perihelion Design >Powerlink Jr solid state relay for the Z19 E-bus alternate feed, with max >capacity of 35 amps. It is a nice, compact package good for a >high-vibration location. Another of these might do the trick in the case >of the coils. I don't like increasing part counts but .... > >I still wish Bob would weigh in on these design issues, as an outgrowth of >the Z19 design. I've seen these same questions come up but nobody has >really addressed them as a part of that scheme as far as I can tell. I'm working on it. My family duties during this two weeks every year are significant. Just finished Xmas #2 with my side of the family last night . . . got New Year's eve to go! This isn't complicated. I'll be crafting a revision to Z-19 to accommodate the apparent design goals of the Eggenfellner installation using the Exp-Bus. I'm going to fly it by Jan and company to make sure that what we publish is a viable alternative that does not violate Jan's original design goals. I can tell you now that the changes to Z-19 are exceedingly simple. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
From: "Jeffrey W. Skiba" <jskiba(at)icosa.net>
Subject: AEC9004 Status?
Date: Dec 31, 2007
AS a follow up I did a little tweaking on z-14 to illustrate what I mean... It's attached... please let me know what I am missing as far as adding the Bridge diodes for both fuel pumps and ECU. Aka I still have the below questions Thanks and HAPPY NEW YEAR -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Jeffrey W. Skiba Sent: Sunday, December 30, 2007 7:05 PM Subject: AeroElectric-List: AEC9004 Status? I guess this is more of a question for BOB but I figured the list might have info on it also: I was getting ready to do my Electrical system Final design after many different version - ideas and after re-reading several articles and "the book". I seem to need to know what the current status of the new AEC9004 Alternator controller. My understanding is that this device will be able to control an internally regulated Alternator on-off and also be able to handle the "possibility" of "load dump" triggered by Crow bar Over volt protection in the current z24 diag. Ref article: http://www.aeroelectric.com/articles/Adapting_IR_Alternators_to_Aircraft.pdf If it is not done, time frame? Are there any changes to the doc to do until it is ready? I have an internally regulated alternator, and am planning on getting an SD-20 for emergency mode of main alternator failure. Thanks in advance ________________________________________________________________________________
Subject: Re: Powering the Ignition and Fuel Injectors on Egg.
Subaru
From: "mikef" <mikefapex(at)gmail.com>
Date: Dec 31, 2007
Bob, Thanks for the heads up, I know several folks will be interested in your input. No matter how simple you think it is, for many of us this is new territory. I've learned a boatload from this list (and your book) but it still theory for me until the bird is flying. Have a happy new year, Mike Read this topic online here: http://forums.matronics.com/viewtopic.php?p=155172#155172 ________________________________________________________________________________
Subject: Degaussing aircraft
From: "Eric M. Jones" <emjones(at)charter.net>
Date: Dec 31, 2007
See: http://www.sacskyranch.com/degaussi.htm and search " degaussing " and " degaussing submarines " etc. Check any can of beans in your pantry with a small compass to learn that ferrous metal objects soaking in the Earth's magnetic field become magnetic too. You can degauss things locally or globally. This effect could be minimized by parking your airplane in random compass directions--but it's not usually practical--there is great Navy stuff online where you can learn that ships encountering rough seas get magnetized from having their hull stressed. Same for aircraft, one would suppose. Philadelphia Experiment anyone? -------- Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge, MA 01550 (508) 764-2072 emjones(at)charter.net Read this topic online here: http://forums.matronics.com/viewtopic.php?p=155173#155173 ________________________________________________________________________________
From: "Allen Fulmer" <afulmer(at)charter.net>
Subject: Re: Powering the Ignition and Fuel Injectors
on Egg. Subaru
Date: Dec 31, 2007
Bob, Thanks for your time and effort. We understand the family obligations this time of year. You might want to check with Jan first as I think they are moving away from the EXP Bus, maybe even design/sell their own switch controller. But there are some of us that are going the Z19RB way in lieu of the EXP (or possible Egg.) Bus. So the question still remains (to you, a simple mod it appears): How to appropriately handle the circuits for the 20amp Ign/Inj, 10amp #Fuel Pump, and 5amp ECU? Jan has a diagram on page 51 of the new E6/E6T manual that shows a #10awg always hot wire coming from Aux(your "Engine") battery forward to an E-bus, presumably behind the firewall, for ECU (5 amp), Ign. and Inj. (20 amps), fuel pumps (10 amps), and other essential (20 amps). Then there is a switch to allow feeding the E-bus from the main fat wire. We just want to do it the "Best Way YOU know how!" By the way, the manual I am quoting is on Jan's web site: http://www.eggenfellneraircraft.com/iindex.htm Thanks, Allen Fulmer >>>-----Original Message----- >>>From: owner-aeroelectric-list-server(at)matronics.com >>>[mailto:owner-aeroelectric-list-server(at)matronics.com]On >>>Behalf Of Robert >>>L. Nuckolls, III >>>Sent: Monday, December 31, 2007 9:14 AM >>>To: aeroelectric-list(at)matronics.com >>>Subject: Re: AeroElectric-List: Re: Powering the Ignition and Fuel >>>Injectors on Egg. Subaru >>> >>> >>>Nuckolls, III" >>> >>> >>> >>>> >>>>Ed, >>>> >>>>Good suggestion on the relays/contactors. I was recently >>>exploring this >>>>option and might experiment it out. I am already using a >>>Perihelion Design >>>>Powerlink Jr solid state relay for the Z19 E-bus alternate >>>feed, with max >>>>capacity of 35 amps. It is a nice, compact package good for a >>>>high-vibration location. Another of these might do the >>>trick in the case >>>>of the coils. I don't like increasing part counts but .... >>>> >>>>I still wish Bob would weigh in on these design issues, as >>>an outgrowth of >>>>the Z19 design. I've seen these same questions come up but >>>nobody has >>>>really addressed them as a part of that scheme as far as I can tell. >>> >>> I'm working on it. My family duties during this >>> two weeks every year are significant. Just finished >>> Xmas #2 with my side of the family last night . . . >>> got New Year's eve to go! >>> >>> This isn't complicated. I'll be crafting a revision >>> to Z-19 to accommodate the apparent design goals of >>> the Eggenfellner installation using the Exp-Bus. >>> I'm going to fly it by Jan and company to make sure >>> that what we publish is a viable alternative that >>> does not violate Jan's original design goals. >>> >>> I can tell you now that the changes to Z-19 are >>> exceedingly simple. >>> >>> Bob . . . >>> >>> ----------------------------------------) >>> ( . . . a long habit of not thinking ) >>> ( a thing wrong, gives it a superficial ) >>> ( appearance of being right . . . ) >>> ( ) >>> ( -Thomas Paine 1776- ) >>> ---------------------------------------- >>> >>> >>> >>> >>> >>> >>> ________________________________________________________________________________
From: "Scott R. Shook" <sshook(at)cox.net>
Subject: Re: Powering the Ignition and Fuel Injectors
on Egg. Subaru
Date: Dec 31, 2007
Just an FYI Bob... I think Jan and Gary were leaning away from the Exp-Bus installations. I would confirm it with them, but I seem to recall that they were going after a different solution. I do know the 2007 Installation Guide, published back in October, doesn't reference the Exp-Bus. Scott R. Shook RV-7A (Building) N696JS (Reserved) -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Monday, 31 December, 2007 08:14 Subject: Re: AeroElectric-List: Re: Powering the Ignition and Fuel Injectors on Egg. Subaru > >Ed, > >Good suggestion on the relays/contactors. I was recently exploring this >option and might experiment it out. I am already using a Perihelion Design >Powerlink Jr solid state relay for the Z19 E-bus alternate feed, with max >capacity of 35 amps. It is a nice, compact package good for a >high-vibration location. Another of these might do the trick in the case >of the coils. I don't like increasing part counts but .... > >I still wish Bob would weigh in on these design issues, as an outgrowth of >the Z19 design. I've seen these same questions come up but nobody has >really addressed them as a part of that scheme as far as I can tell. I'm working on it. My family duties during this two weeks every year are significant. Just finished Xmas #2 with my side of the family last night . . . got New Year's eve to go! This isn't complicated. I'll be crafting a revision to Z-19 to accommodate the apparent design goals of the Eggenfellner installation using the Exp-Bus. I'm going to fly it by Jan and company to make sure that what we publish is a viable alternative that does not violate Jan's original design goals. I can tell you now that the changes to Z-19 are exceedingly simple. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Dec 31, 2007
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: AEC9004 Status?
>AS a follow up I did a little tweaking on z-14 to illustrate what I mean... >It's attached... please let me know what I am missing as far as adding the >Bridge diodes for both fuel pumps and ECU. > >Aka I still have the below questions >Thanks and HAPPY NEW YEAR > >-----Original Message----- >From: owner-aeroelectric-list-server(at)matronics.com >[mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Jeffrey >W. Skiba >Sent: Sunday, December 30, 2007 7:05 PM >To: aeroelectric-list(at)matronics.com >Subject: AeroElectric-List: AEC9004 Status? > > > >I guess this is more of a question for BOB but I figured the list might have >info on it also: >I was getting ready to do my Electrical system Final design after many >different version - ideas and after re-reading several articles and "the >book". I seem to need to know what the current status of the new AEC9004 >Alternator controller. > >My understanding is that this device will be able to control an internally >regulated Alternator on-off and also be able to handle the "possibility" of >"load dump" triggered by Crow bar Over volt protection in the current z24 >diag. > >Ref article: > >http://www.aeroelectric.com/articles/Adapting_IR_Alternators_to_Aircraft.pdf > > >If it is not done, time frame? This spring. I have a 10 hp alternator drive stand sitting in my garage . . . http://www.aeroelectric.com/Pictures/Alternator_Test_Stand/DSCN0961.JPG I thought when I 'retired' from Hawker-Beech in July that I would have plenty of time to get it running so that I can finalize development of the AEC9004. Unfortunately, (or fortunately . . . depending on one's point of view) I fell into a really demanding consulting task. It took some months to convince my principals that they didn't have nearly the depth in staff or facility to deliver to all the jobs we'd won . . . As of about two weeks ago, I'm getting a well heeled electronics design, qualification and fabrication facility here in Wichita to join forces with our mechanical counterparts in Michigan. The light at the end of the tunnel is not an oncoming train. >Are there any changes to the doc to do until it is ready? No, just install the interim system while keeping in mind that the alternator should not be shut off while running above engine idle. >I have an internally regulated alternator, and am planning on getting an >SD-20 for emergency mode of main alternator failure. When the AEC9004 is ready to offer, Z-13/8 will be modified to feature an internally regulated alternator with an AEC9004 controller, an SD-8 aux alternator and the AEC9044 battery capacity meter, lv warn and e-bus alternate feed controller. http://www.aeroelectric.com/Catalog/AEC/9044/aec9044p1.pdf I should be back to a 20hr/week consulting schedule by the time weather warms up enough to work in the garage! Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Dec 31, 2007
From: <ronburnett(at)charter.net>
Subject: Re: Powering the Ignition and Fuel Injectors on Egg.
Subaru Bob and all, It is true that Jan no longer requires using the EXP BUS but there are still some of us slow pokes who purchased one and are installing it with our H-4 engines that are not yet flying. I went to Bob's course twice and would love to see his rec. using the EXP BUS which in my case, will be installed with their brackets attached to ensure no abnormal stress on componets or switches. Ron Burnett RV-6A with Eggenfellner H-4 ---- "Scott R. Shook" wrote: ============ Just an FYI Bob... I think Jan and Gary were leaning away from the Exp-Bus installations. I would confirm it with them, but I seem to recall that they were going after a different solution. I do know the 2007 Installation Guide, published back in October, doesn't reference the Exp-Bus. Scott R. Shook RV-7A (Building) N696JS (Reserved) -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Monday, 31 December, 2007 08:14 Subject: Re: AeroElectric-List: Re: Powering the Ignition and Fuel Injectors on Egg. Subaru ________________________________________________________________________________
Date: Dec 31, 2007
Subject: Re: Powering the Ignition and Fuel Injectors on
Egg. Subaru
From: Dj Merrill <deej(at)deej.net>
Robert L. Nuckolls, III wrote: > This isn't complicated. I'll be crafting a revision > to Z-19 to accommodate the apparent design goals of > the Eggenfellner installation using the Exp-Bus. > I'm going to fly it by Jan and company to make sure > that what we publish is a viable alternative that > does not violate Jan's original design goals. Hi Bob, Here is a direct link to the current Eggenfellner installation manual: http://eggenfellneraircraft.com/ESeriesInstallationGuide.pdf <http://eggenfellneraircraft.com/ESeriesInstallationGuide.pdf> Starting on page 45 is the electrical section. Thank you so much for looking into this! Go spend some time with your family. This stuff can wait until you have time to look at it. -Dj -- Dj Merrill Sportsman 2+2 Builder #7118 http://deej.net/sportsman/ "Many things that are unexplainable happen during the construction of an airplane." --Dave Prizio, 30 Aug 2005 ________________________________________________________________________________
From: "Carlos Trigo" <trigo(at)mail.telepac.pt>
Subject: Re: Powering the Ignition and Fuel Injectors on
Egg. Subaru
Date: Jan 01, 2008
Bob I add my voice to those (and there are hundreds more out there) who will be very pleased (and will thank you) if you address this issue USING the ExpBus. Of course, it will be better if you do both (with and without the ExpBus). Carlos > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list- > server(at)matronics.com] On Behalf Of ronburnett(at)charter.net > Sent: segunda-feira, 31 de Dezembro de 2007 20:57 > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: Re: Powering the Ignition and Fuel Injectors on Egg. > Subaru > > > Bob and all, > It is true that Jan no longer requires using the EXP BUS but there are still some of > us slow pokes who purchased one and are installing it with our H-4 engines that > are not yet flying. I went to Bob's course twice and would love to see his rec. using > the EXP BUS which in my case, will be installed with their brackets attached to > ensure no abnormal stress on componets or switches. > Ron Burnett > RV-6A with Eggenfellner H-4 ________________________________________________________________________________
Date: Jan 01, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Powering the Ignition and Fuel Injectors
on Egg. Subaru > > >Bob > >I add my voice to those (and there are hundreds more out there) who will be >very pleased (and will thank you) if you address this issue USING the >ExpBus. >Of course, it will be better if you do both (with and without the ExpBus). > >Carlos I thought Eggenfellner had already done this? Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
From: "Byron Covey" <icovey(at)nc.rr.com>
Subject: Re: AeroElectric-List Digest: 12 Msgs - 12/31/07
Date: Jan 01, 2008
> ________________________________ Message 7 > _____________________________________ > > > Subject: AeroElectric-List: Degaussing aircraft > From: "Eric M. Jones" <emjones(at)charter.net> > > Philadelphia Experiment anyone? Tried it. Twice. Couldn't see the results either time. ________________________________________________________________________________
From: "Les Goldner" <lgold@quantum-associates.com>
Subject: Low voltage problem in a new plane
Date: Jan 01, 2008
Bob, I really think there may be a low voltage problem with my aircraft. I followed your instructions and put a smart charger on the battery for a full day before a two-hour flight today. With only minimal current draw from the Dynon, my ICOM portable VHF, the battery contactor relay, and the strobes, the low voltage light would not turn off. When the strobes were turned off, the light did extinguish. I put a voltmeter across the battery before start-up. It read 12.8V. Is this normal for a new fully charged battery?. After landing it read 12.3V. Doesn't this indicate that I have a problem and I could loose battery power on a longer flight or when running other electrical components? I checked all my wires and connections. They appear OK. Unfortunately I don't trust the Dynon 180 voltage so I have to find another meter if I want in-flight readings. Would you suggest any further testing before changing-out the voltage regulator? Thanks again for your help. Les > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On > Behalf Of Robert L. Nuckolls, III > Sent: Monday, December 24, 2007 10:55 AM > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: Low voltage problem in a new plane > > --> > > > Robert, > > The low-voltage buss indicator light stays on in my new plane > and I would really appreciate help to understand what to do about it. > > I just finished building a Zenith 701 with a new 100-HP Rotax > 912 using your Aeroelectric's Z16 schematic. B&C did not have > the exact Alternator OV detection system shown in the > schematic and sold me their BC207-1 over and low voltage > control module that has a warning light which stays on for > under and flashes for over-voltage. The B&C web site says > that the low voltage light goes on if the Buss voltage is > under 12.5V. I wired this module exactly as shown in Z16. > > I presume that you tied the OV/LV warning > light into the main bus as shown in Z16 but > wired the module in accordance with instructions > provided with the device. > > > I flew the plane for the first time yesterday starting with a > fully charged battery and all seemed well. On the second > flight that day I noticed that the Alternator under voltage > (UV) light came on with the engine idling when the electric > fuel pump was on. > > The Rotax alternators don't give you much output at > idle or taxi speeds. It's possible if not probable that > the bus voltage was indeed too low to turn out the > LV warning light. > > Since I don't need the pump (fuel is gravity fed and the > engine has a mechanical pump) I just turned it off and may > have advanced the throttle beyond its high 2000-RPM idle. The > UV light went out as I did this. > I was happy and did my first solo flight in the plane for a > half hour without incident. > > Okay. This is pretty much what I would expect. > > Today, assuming the battery was fully charged (I did not > check it), I made some adjustments to the Dynon instrument > for about 30 minutes (drawing about 1 to 2-amps), and started > the engine for a few more go-arounds in the pattern. The > engine stared immediately so I guess the battery was charged > . However, the low-voltage light came on as soon as I > started-up and would not go off, even after a 10-minutes > warm-up, much of it above idle RPM, with almost nothing > electric turned on. When I taxied back to the hanger and shut > down (with the UV light still on) my battery voltage read > 12.3V (this is a new battery). > > Get a voltmeter and put it on the bus while you're > observing the Under-Voltage warning light. So far, the > observations you've reported seem pretty common. PM > alternators on the Rotax engines are, first of all, > small. The BIG guy on the 912 is an 18A machine and > then ONLY at cruise RPM. If you ran accessories on your > battery for a time, then it's going to take some time > to replace that energy . . . and it's not going to happen > fast except AFTER engine RPMs are raised to flight ops > levels. > > There are probably a lot of things I need to check to isolate > the problem and need advice as to how to go about doing this. > What is the most likely cause? What should I check first and > second, third. and how do I check them. > Here are some of my (probably dumb) more specific questions: > > For the moment, I don't see that your system is > performing in an unexpected manner. It's designed > in limitations for alternator output at low engine > RPM would account for what you've observed. > > Is this a definite problem or will the this under voltage > light come on as described above when there are no problems? > There are two fuselinks attached to the Alternator OV/UV > module. If one of these blew or got disconnected would it > cause this problem? Since this is easy to check, I plan to > look into this first. > > Is it possible that the problem is in the voltage regulator? > How do you check this out and determine if the regulator and > not the alternator is the cause? > > I'm not certain how to check the alternator or AC voltage. > First, is this a likely source of the problem? Second, if so > how do I check the alternator output? If the alternator is > bad I probably will have to remove the engine and find a > "real" repairman to fix it, so I hope the problem lies elsewhere. > > Any help would really be appreciated. > > Let us begin with the reasonable assumption that you > don't have a problem. Put a smart battery charger > on the battery and get it topped off. Then go fly > the airplane. Doesn't your Dynon have a voltage display > on it? > > I would expect the Low Volts warning to stay lit > until some time after takeoff. You can tell if the > alternator is working by watching the voltmeter. > At ramp idle and with electro-whizzies turned ON, > bus voltage will be decidedly less than 13.0 volts. > > As soon as you power up for takeoff, the bus voltage > should rise . . . not high enough perhaps to turn > out the light, but if the alternator is working at > all, bus voltage should come up with engine RPM. > > I'm betting the light will go out after a time sufficient > for the alternator to top off the battery. > > Bob . . . > > > > Photoshare, and much much more: > > ________________________________________________________________________________
Date: Jan 02, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Low voltage problem in a new plane
><lgold@quantum-associates.com> > >Bob, >I really think there may be a low voltage problem with my aircraft. >I followed your instructions and put a smart charger on the battery for a >full day before a two-hour flight today. With only minimal current draw from >the Dynon, my ICOM portable VHF, the battery contactor relay, and the >strobes, the low voltage light would not turn off. When the strobes were >turned off, the light did extinguish. I put a voltmeter across the battery >before start-up. It read 12.8V. Is this normal for a new fully charged >battery?. After landing it read 12.3V. Doesn't this indicate that I have a >problem and I could loose battery power on a longer flight or when running >other electrical components? >I checked all my wires and connections. They appear OK. Unfortunately I >don't trust the Dynon 180 voltage so I have to find another meter if I want >in-flight readings. Would you suggest any further testing before >changing-out the voltage regulator? >Thanks again for your help. >Les Absolutely. If you don't already own a good multimeter, this is an excellent opportunity to acquire one . . . I just realized that all of our discussions to date did not include independent voltage data from another instrument. Suggest you check out one of these products: http://tinyurl.com/2xkmnq http://tinyurl.com/yume4t Both are an excellent value and offer a next order of voltage measurement accuracy for resolving any differences between Dynon readings and the behavior of the LV warning light. Your bus voltage in cruising flight with light loads should be on the order of 14.2 to 14.5 volts. Bob . . . ________________________________________________________________________________
Subject: Re: Powering the Ignition and Fuel Injectors on
Egg. Subaru
Date: Jan 02, 2008
From: <longg(at)pjm.com>
If you guys are that far behind, why not abandon the ExpBus? It's not like there is 1K's of $$ wrapped up in that stuff. If it were worth that easy, you'd already be flying. It will take you about 2 hours to rip out and toss the Expbus and replace it with a few ATC's at 1/4 the cost. There are too many limitations with that device to offset the supposed benefit of those silly breaker switchy things they use. I thought about it initially too, but after some due diligence I won't let that thing in the same room as my 2.5. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Carlos Trigo Sent: Tuesday, January 01, 2008 12:45 PM Subject: RE: AeroElectric-List: Re: Powering the Ignition and Fuel Injectors on Egg. Subaru --> Bob I add my voice to those (and there are hundreds more out there) who will be very pleased (and will thank you) if you address this issue USING the ExpBus. Of course, it will be better if you do both (with and without the ExpBus). Carlos > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list- > server(at)matronics.com] On Behalf Of ronburnett(at)charter.net > Sent: segunda-feira, 31 de Dezembro de 2007 20:57 > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: Re: Powering the Ignition and Fuel > Injectors on Egg. > Subaru > > > Bob and all, > It is true that Jan no longer requires using the EXP BUS but there are still some of > us slow pokes who purchased one and are installing it with our H-4 > engines that > are not yet flying. I went to Bob's course twice and would love to > see his rec. using > the EXP BUS which in my case, will be installed with their brackets attached to > ensure no abnormal stress on componets or switches. > Ron Burnett > RV-6A with Eggenfellner H-4 ________________________________________________________________________________
Subject: Re: Powering the Ignition and Fuel Injectors on Egg.
Subaru
From: "mikef" <mikefapex(at)gmail.com>
Date: Jan 02, 2008
I will second longg's comment about tossing the ExpBus. When I started all things electrical was pretty clueless. I too thought the ExpBus would be a salvation. Using Bob's book and reading this list helped a lot. Also talked with local EAA technical advisors. I came to realize, for my aircraft, the Expbus was actually very limited. I have a much more flexible system design, and it is exactly what I want/need. The ExpBus would have been very limiting in delivering the things I want. So read up and ask questions, plenty of good folks here to help. Fly Safe, Mike Read this topic online here: http://forums.matronics.com/viewtopic.php?p=155552#155552 ________________________________________________________________________________
Date: Jan 02, 2008
From: "Bob Christensen" <flyboy.bob(at)gmail.com>
Subject: Re: Noisy Microphone.
Have you tried a different mic? I sound like the mic you are using has too much drive if you had to set your mic gain to 1? Regards, Bob C. On Dec 30, 2007 4:36 AM, Chris Byrne wrote: > jack.byrne(at)bigpond.com> > > > Thanks to everyone who gave advice. > > Results > I switched antenna's, no joy. > Checked earths and found a lose earth, no joy > Adjusted microphone gain on headset, no joy > > All the while the transmission on the GNC300XL has been great as has the > reception on the SL30. > > Transmission on the SL30 has been full of background noise and unreadable. > > Fixed it. > The SL30 has its own microphone gain that is easy to adjust. It has a > range > of 1 to 256 and is preset at 128. > To get a good transmission I had to wind it back to 1. > > Its fine now. > > Chris Byrne > SYDNEY > > ________________________________________________________________________________
Date: Jan 02, 2008
From: MauleDriver <MauleDriver(at)nc.rr.com>
Subject: Re: Compass Requirements in Experimental Aircraft
(updated) Robert Feldtman wrote: > Secondly - most of us use our GPS to set our DG anyway - not the compass. > Is that true? I am under the impression that it continues to be necessary to set the DG relative to magnetic north in order to correctly respond to vectors. I believe that ATC gives only magnetic heading vectors (though it seems that it's time to go to true headings). It's an important issue in IFR ops but still relevant in VFR. Usually it doesn't make much of a difference but I just did 400 miles in 45knot winds at 8,000 and below it really did make a difference. (BTW, it was a glorious tailwind!) Do many of you use the GPS to set your DG? I navigate with by GPS, follow vectors using my DG, use my compass to set my DG, and constantly try to discern the meaning of the difference between the two. Perhaps I can simplify things a bit. Thinking it through, I could easily keep my DG set to my desired GPS course. But I would then have to remember to reset it or at least check it when getting vectors. I usually only get vectors at the beginning and end of flights. But I guess I've just learned to use my GPS as primary during point to point navigation and use my DG as primary during vectors and put up with the difference between the two. Bill "can't wait to get that 45 knots all the time when I move to an RV10" Watson > > > > On 12/28/07, *Tim Olson* > wrote: > > > > > Another builder asked me to forward this because he's on > vacation, but wanted to join in the thread: > > "But another very important issue regarding magnetism is that the > steel > parts in the plane can pick up residual magnetism from permanent > magnets > and it can be a real problem to sniff out and get rid of with a > magnaflux (I think he means degaussing -Tim) tool. I believe a I > made > a complete posting regarding this in the RV10-list archive. But even > the helical steel coil in scat tubing is capable of causing totally > eronous compass readings. I had this occur when we re-did the > instrument panel in our glastar. I even avoid using magnetic tip > tools > now that I've seen how difficult it can be to solve the residual > magnetism problem. > > -bob newman > > > Tim Olson wrote: > > > > > > So one of the morals to the story is that magnetic base antennas > > have no place in an airplane. They won't just screw with your > > nearby compass but can screw with your much more sensitive EFIS > > magnetometer as well. Any antenna with a magnet should be cut > > > * > > > * ________________________________________________________________________________
Date: Jan 02, 2008
From: MauleDriver <MauleDriver(at)nc.rr.com>
Subject: Re: Compass
Well, as a data point, I just finished a flight where that would not have worked at all. The winds were too high, the flight too long, and the precessing was worse than usual (I think) due to lee wave conditions. 5b2 to 8nc8 1/2/07. It occurs to me that like many things in aviation, there are time tested reasons for the basic procedure. Modifying them should be done with excess caution. Can't wait to get to the remote magnetometer. Bill Watson Ed wrote: > You can, in fact, set your DG accurately with a GPS while taxiing. > Sure it will precess, but by that time you've got a pretty good idea > if the winds aloft are a factor. Better yet - throw the DG away and > get an EFIS with a remote magnetometer. > > Pax, > > Ed Holyoke > > >> On 12/29/07, *Dawson-Townsend,Timothy * > > wrote: >> >> >> >> bobf wrote: >> >> "Secondly - most of us use our GPS to set our DG anyway - not the >> compass." >> >> >> >> Let's not get track (what a GPS gives you) confused with heading >> (what your compass gives you). We've all seen those cross wind >> days where track and heading differ by 30 degrees. That's the >> beauty of the EFIS systems that compare magnetic-driven heading >> (your magnetometer being essentially a compass) to GPS track, >> then do the math, and tell you the wind magnitude and direction. >> >> >> >> TDT >> >> >> >> >> >> Tim Dawson-Townsend >> >> tdt(at)aurora.aero >> >> 617-500-4812 (office) >> >> >> * >> * > > * > > > * ________________________________________________________________________________
From: "Jim Baker" <jlbaker(at)msbit.net>
Date: Jan 02, 2008
Subject: Re: Compass Requirements in Experimental Aircraft
(updated) X-mailer: Pegasus Mail for Windows (4.41) X-SpamReason %%SpamReason%%: > I believe that ATC gives only magnetic heading vectors (though it seems that it's time to go to > true headings). I'll second that. My current job is a contract procedures development specialist for the FAA and the things we see with facility Mag Var issues would make most folks cry. A lot of the facility Mag Vars go back to the 60s, 70s and 80s. Consider what happens when you have an NDB with a 60s Mag Var, a nearby VORTAC with a 70s Mag Var, and an ILS with an 80s Mag Var. ZZV ZANESVILLE VOR/DME Variation: 06W (1990) TVT TIVERTON VOR/DME Variation: 03W (1965) Only 32 miles from each other. If you saw how much havoc changing just one Mag Var causes, which you really can't do efficiently because of the ripple effect....change one, you'd better be prepared to change a lot of them. That's why Mag Vars don't get changed often. Personally, I'm hoping for the pole reversal........ Jim Baker 580.788.2779 Elmore City, OK ________________________________________________________________________________
Date: Jan 02, 2008
Subject: Re: Compass Requirements in Experimental Aircraft
(updated)
From: "Matt Prather" <mprather(at)spro.net>
Seems like ATC doesn't ever try to "thread the needle" with vectoring traffic. Usually they get everybody pointed in general directions such that no sheet metal will be bent. If while watching the scope a few sweeps they think somebody needs a correction, they issue new vectors as necessary. As long as the pilots aren't changing reference in midstream, I don't think it's ever a big issue. I hear on the radio all the time "N12345 fly heading 245" and then later "N12345 turn 10 degrees right." And even "N12345 say heading." Another thing is if they have you cruising on a heading that's crosswind and then issue you a climb instruction, your ground speed is going to come down (in anything most of us are flying) and hence the crosswind is going to change your ground track.. I don't think it's like "Pushing Tin." Regards, Matt- > Robert Feldtman wrote: >> Secondly - most of us use our GPS to set our DG anyway - not the >> compass. >> > Is that true? I am under the impression that it continues to be > necessary to set the DG relative to magnetic north in order to correctly > respond to vectors. > > I believe that ATC gives only magnetic heading vectors (though it seems > that it's time to go to true headings). It's an important issue in IFR > ops but still relevant in VFR. Usually it doesn't make much of a > difference but I just did 400 miles in 45knot winds at 8,000 and below > it really did make a difference. (BTW, it was a glorious tailwind!) > > Do many of you use the GPS to set your DG? I navigate with by GPS, > follow vectors using my DG, use my compass to set my DG, and constantly > try to discern the meaning of the difference between the two. > > Perhaps I can simplify things a bit. Thinking it through, I could > easily keep my DG set to my desired GPS course. But I would then have > to remember to reset it or at least check it when getting vectors. I > usually only get vectors at the beginning and end of flights. But I > guess I've just learned to use my GPS as primary during point to point > navigation and use my DG as primary during vectors and put up with the > difference between the two. > > Bill "can't wait to get that 45 knots all the time when I move to an > RV10" Watson > >> >> >> >> On 12/28/07, *Tim Olson* > wrote: >> >> > >> >> Another builder asked me to forward this because he's on >> vacation, but wanted to join in the thread: >> >> "But another very important issue regarding magnetism is that the >> steel >> parts in the plane can pick up residual magnetism from permanent >> magnets >> and it can be a real problem to sniff out and get rid of with a >> magnaflux (I think he means degaussing -Tim) tool. I believe a I >> made >> a complete posting regarding this in the RV10-list archive. But >> even >> the helical steel coil in scat tubing is capable of causing totally >> eronous compass readings. I had this occur when we re-did the >> instrument panel in our glastar. I even avoid using magnetic tip >> tools >> now that I've seen how difficult it can be to solve the residual >> magnetism problem. >> >> -bob newman >> >> >> >> Tim Olson wrote: >> > >> > >> > So one of the morals to the story is that magnetic base antennas >> > have no place in an airplane. They won't just screw with your >> > nearby compass but can screw with your much more sensitive EFIS >> > magnetometer as well. Any antenna with a magnet should be cut >> >> >> >> * >> >> >> * > > ________________________________________________________________________________
Subject: Re: Powering the Ignition and Fuel Injectors on Egg.
Subaru
From: "marcausman" <marc(at)verticalpower.com>
Date: Jan 02, 2008
We recently updated our Subaru wiring diagrams to support the latest Subaru engine and wiring recommendations from Jan. The Vertical Power VP-100 and VP-200 can both be used with the Subaru engine. The VP-200 switch panel is now available in a special version that replaces the mag switch with an aux battery switch. Also, we are now developing the engine gauges specific to the Subaru engine. More info here (at bottom of page): http://www.verticalpower.com/documents.html and in this thread: http://www.verticalpower.com/forums/showthread.php?t=21 -------- Marc Ausman http://www.verticalpower.com RV-7 IO-390 Flying Read this topic online here: http://forums.matronics.com/viewtopic.php?p=155686#155686 ________________________________________________________________________________
Date: Jan 02, 2008
From: Ed <bicyclop(at)pacbell.net>
Subject: Re: Compass Requirements in Experimental Aircraft
(updated) Hmmm, it never occurred to me to setup the GPS for true instead of magnetic. I can see how it would be confusing. Every moving map GPS I've ever played with has some sort of setup page where you can decide between true and magnetic as well as North up or track up. My preference is magnetic and track up. It has been quite a while since I last drew a line on a chart, used a plotter to find the true course and then converted it to magnetic using the local variation. I tend to use a flight planning program which gives my course bearing in magnetic, figures the time enroute and fuel burn and even takes into account winds aloft at my planned altitude. Even then, I just enter the destination in the GPS and go direct most of the time. If the track and the direct to numbers are the same, my heading is correct no matter what the DG or compass may say. As long as the ETE + 45 minutes and the time remaining on the fuel totalizer jibe, it's all going to be OK. When ATC issues a vector, I turn to it on the EIFS (DG to those who have 'em). It usually isn't that different from the GPS track, but I can see how it might be off a ways if there are strong crosswinds (or lots of precession). ATC really doesn't care a whole bunch about what your actual heading is. They can't tell anyway. When they tell you to fly a heading, they are looking for a resultant radar track. If that track is not what they want from you, they'll ask for another 10 or 15 degrees of heading change from you. The whole concept of flying headings came from a time when you had no realtime way of knowing what your track was, but track is what we are always trying to accomplish. Knowing the difference between actual track and heading tells use what the winds are doing, but staying on course is all about track. Heading is still the language that ATC is required to use, but they'd probably be happier dealing with track since that is what they display. I have often heard ATC ask folks what their "heading" would be to such and such destination, and you can bet that the pilots look at the direct to bearing on the GPS for the answer. Armed with that, the controller knows, with some degree of confidence, what the radar track will be and whether it will conflict with other traffic. Pax, Ed Holyoke MauleDriver wrote: > Robert Feldtman wrote: > >> Secondly - most of us use our GPS to set our DG anyway - not the compass. >> > > Is that true? I am under the impression that it continues to be > necessary to set the DG relative to magnetic north in order to > correctly respond to vectors. > > I believe that ATC gives only magnetic heading vectors (though it > seems that it's time to go to true headings). It's an important issue > in IFR ops but still relevant in VFR. Usually it doesn't make much of > a difference but I just did 400 miles in 45knot winds at 8,000 and > below it really did make a difference. (BTW, it was a glorious tailwind!) > > Do many of you use the GPS to set your DG? I navigate with by GPS, > follow vectors using my DG, use my compass to set my DG, and > constantly try to discern the meaning of the difference between the two. > > Perhaps I can simplify things a bit. Thinking it through, I could > easily keep my DG set to my desired GPS course. But I would then have > to remember to reset it or at least check it when getting vectors. I > usually only get vectors at the beginning and end of flights. But I > guess I've just learned to use my GPS as primary during point to point > navigation and use my DG as primary during vectors and put up with the > difference between the two. > > Bill "can't wait to get that 45 knots all the time when I move to an > RV10" Watson > >> >> ________________________________________________________________________________
Date: Jan 03, 2008
From: MauleDriver <MauleDriver(at)nc.rr.com>
Subject: Re: Compass Requirements in Experimental Aircraft
(updated) Jim Baker wrote: >> I believe that ATC gives only magnetic heading vectors (though it seems that it's time to go to >> true headings). >> >> I'll second that. My current job is a contract procedures >> development specialist for the FAA and the things we see with >> facility Mag Var issues would make most folks cry. >> >> A lot of the facility Mag Vars go back to the 60s, 70s and 80s. >> Consider what happens when you have an NDB with a 60s Mag >> Var, a nearby VORTAC with a 70s Mag Var, and an ILS with an >> 80s Mag Var. >> >> ZZV ZANESVILLE VOR/DME Variation: 06W (1990) >> TVT TIVERTON VOR/DME Variation: 03W (1965) >> >> Only 32 miles from each other. If you saw how much havoc >> changing just one Mag Var causes, which you really can't do >> efficiently because of the ripple effect....change one, you'd better >> be prepared to change a lot of them. That's why Mag Vars don't >> get changed often. >> >> Personally, I'm hoping for the pole reversal........ >> Accommodating the legacy of past technologies is like having a 2 ton stone around one's neck! Arrrrghhhh! I can't even imagine. On one hand we all want to move ahead as fast as possible, on the other, none of us want any piece of equipment we use to become obsolete. The whole VOR infrastructure is down there but I haven't tuned one in since my last training exercise. And in 7 or 8 years of instrument flight, I've never been asked to intercept a radial (even a hold). They are handy waypoints though. When is the next pole reversal predicted? I guess I'm dead then huh? ________________________________________________________________________________
From: Edward Christian <edchristian(at)knology.net>
Subject: Push to Start
Date: Jan 03, 2008
I would like to use a start button on the Z-11 diagram with regular mags but have the option to convert to P-Mags later. Can someone explain how to or point me to a reference. Ed ________________________________________________________________________________
From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com>
Date: Jan 03, 2008
Subject: Push to Start
Not quite sure what question your asking Ed? The push button is easy it just takes the +12V wire form the start contactor and grounds it when the button is pushed, thus pulls in the contactor. A to wiring the mags I would not put in a key swtich to control both mags...I mean if you do that you have a single point of failure controlling both ignitions. Granted it is unlikely to fail because you have to ground the P leads to shut them off, but even so a separate switch to control each P lead is desirable. The to start you simply turn on both P leads (unground them) and hit the start button. The nice thing about the P mags is they are wired the same way...I.e have a terminal that connects directly to the P lead you will have already installed. The only extra things you will need in moved to a P mag from an existing mag is a +12V supply for each Pmag and a good ground (don't rely on the case). Make sure the +12V lines come from a separate circuit...I.e one fuse for each. If you have two batteries or two alternators, one feed should come from the main bus and the other should come from the essntial bus. Hope that helps Frank -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Edward Christian Sent: Thursday, January 03, 2008 7:02 AM Subject: AeroElectric-List: Push to Start --> I would like to use a start button on the Z-11 diagram with regular mags but have the option to convert to P-Mags later. Can someone explain how to or point me to a reference. Ed ________________________________________________________________________________
From: "Fergus Kyle" <VE3LVO(at)rac.ca>
Subject: Compass Requirements in Experimental Aircraft
Date: Jan 03, 2008
Hey, I don't understand why the title is distinct to Experimental aircraft. The compass requirement is the same for any device that moves in a medium if true motion is to be understood. This includes river current, tidal motion and other media. Navigating "by DG" is only valid when the directional gyro is regularly readjusted to the valid magnetic heading* _ (that's why you start out by setting it on the runway for take-off - no need for GPS). There is no need to duplicate the EFIS reading on another display, so it's really only for Heading. It precesses, that's why it needs to be adjusted every ten minutes or so - depending on ground speed. *If you were to fly in the Arctic areas, it might be set to GRID north settings, but that's another story. Taking "Mag var" - may we presume 'magnetic variation'? - from anything but the CURRENT chart for same is tantamount to searching in 1880 for clues to Kennedy's assassin. That's why the rate of change of magnetic variation is published - so one may calculate the present Variation. EFIS changes nothing of import. What is has to do with 'Experimental' beats me. Ferg ________________________________________________________________________________
From: "Fergus Kyle" <VE3LVO(at)rac.ca>
Subject: Compass Requirements in Experimental Aircraft
Date: Jan 03, 2008
PS: On this topic, and ATC vectoring, Matt Prather (q.v.) has it down pat - dead on. Ferg ________________________________________________________________________________
From: "Terry Watson" <terry(at)tcwatson.com>
Subject: Re: Powering the Ignition and Fuel Injectors on
Egg. Subaru
Date: Jan 03, 2008
I think you are confusing the ExpBus with Greg Richter's Aircraft Power Board. Check the AeroElectric list archives for Greg's "Aircraft Wiring for Smart People". Terry RV-8A, BMA/EFIS-one, wiring Carlos, Pardon me for butting in here, but... The ExpBus is a "canned" product designed by Greg Richter to be used according to Mr Richter's design principles as outlined in Mr Richter's book, "Wiring for Smart People". I heard Mr Richter speak at OSH in '05 and read his "book". I liked it. ________________________________________________________________________________
Date: Jan 03, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: RE: EXP-Bus, et. als.
> > >Carlos, > >Pardon me for butting in here, but... > >The ExpBus is a "canned" product designed by Greg Richter to be used >according to Mr Richter's design principles as outlined in Mr Richter's >book, "Wiring for Smart People". I heard Mr Richter speak at OSH in '05 and >read his "book". I liked it. Perhaps you should ask Mr Richter to expound on >the proper care and feeding of the ExpBus and how it interacts with your >engine's systems. That would make sense, wouldn't it? After all, it's his >system, isn't it? If you go to the Blue Mountain Avionics site there's a >discussion board there and I'm sure Greg will be happy to answer all your >questions. Alternatively, if your engine designer, (Mr Eggenfellner ?) >recommends this product, perhaps he could explain his choice and how to >integrate it into his design principles. Greg has his own version of the what-you-see-is-what-you-get electrical system which he proposed in his publication "Aircraft Wiring for Smart People" late in 2004. I attempted to engage Greg in a discussion of the design goals and simple ideas that supported his recommendations but he refused to participate in a friendly critical design review of either his practical advice, science or philosophy of system design. This exchange can be reviewed by interested readers at: http://www.aeroelectric.com/articles/richter/richter.html EXP-Bus pre-dates Gregg's efforts by several years. In 1999 I posted this series of exchanges on the EXP-Bus at: http://www.aeroelectric.com/articles/expbusad.html http://www.aeroelectric.com/articles/expbusthd.html The EXP-Bus was discussed comparatively with Gregg's one-size-fits-all proposal in this discussion about the philosophies and design goals offered in the 'Connection: http://www.aeroelectric.com/articles/What's_the_AeroElectric-List_About.pdf There may be several additional offerings in the wild in addition to the EXP-Bus and Gregg's proposed product. There's a pre-fab assembly popular with the large canard-pusher folks and offered out of Florida as I recall. I don't remember the name of that product. There may be others. >It seems to this humble poster that Bob has more than enough to do just >teaching us his time tested design philosophies and how to implement them in >our OBAM aircraft. There's nothing inherently "bad" about any of these products as long as the laws of physics are observed and as long as consumers of the products are personally satisfied with the utility and performance of their purchase. My objection to such products is that for the same investment of $time$ needed to purchase the product, on can custom assemble a system tailored exactly to the builder's needs and have money left over. Further, one's "home grown" system is crafted from parts wherein the builder knows exactly where to get spares for future repairs and/or expansion. WYSIWYG electrical system products lock you into the choices and sources chosen for you by the designer of that product. It's important that folks understand personal goals for my efforts are driven by a long cultivated professional quest for the elegant solution. Solutions that strive for minimum parts count, low cost of ownership and failure tolerance. These goals are often and easily satisfied without detailed regard as to what parts are used or how much they cost. As soon as one selects a WYSIWYG product, then part of the $time$ expended goes toward the substitution of a third party's ideas and $time$ for that of your own. If it works for you, fine by me. But understand that my reluctance to spend $time$ doing critical design review and/or system integration studies for such products would amount to a tacit recommendation of these products . . . a position I've avoided for reasons cited. Bob . . . ________________________________________________________________________________
Date: Jan 03, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Starter push button??
Start I would like to use a start button on the Z-11 diagram with regular mags but have the option to convert to P-Mags later. Can someone explain how to or point me to a reference. Features in the Z-figures can be mixed/matched for builder convenience. Alternative architectures for ignition/starter control are illustrated in Z-13/8, Z-20, Z-21, Z-27, and Z-28. Bob . . . Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
From: "Carlos Trigo" <trigo(at)mail.telepac.pt>
Subject: EXP-Bus, SUBARU wiring
Date: Jan 03, 2008
Dear Doctor Dunham I really don't have anything against you "butting in here", but if it was to prevent 'lectric Bob from helping ALL AeroElectric listers, regardless of the system they chose to use in their OBAM aircraft, I am happy to see that Bob didn't fulfil your desire. I was not seeking any advice about the ExpBus itself, so there is no need to ask Mr. Richter anything at all. Nor do I need or want to trigger any discussion at all about the advantages or disadvantages of the ExpBus, therefore it doesn't make ANY sense to contact anybody related to the ExpBus. And please don't engage in an ExpBus thread... That's not my intention! Regarding Jan Eggenfellner, who is a nice and decent guy, producing a good alternative engine to our OBAM aircraft (please don't initiate any Lycoming / alternative engines discussion also), he no longer recommends the ExpBus, therefore it doesn't make any sense as well to discuss this issue with him. So, dear Rodney, don't take me wrong. If you have anything against the ExpBus, and/or Mr. Greg Richter (who I didn't know till today was the person behind the ExpBus), please leave that anger out of this, and don't be mad at me or Bob, if he wants to help us, Eggen-Subaru homebuilders with an ExpBus, to reach a better way of wiring our fuel pumps and ignition crucial circuits. No hard feelings Carlos Trigo ________________________________________________________________________________
Date: Jan 03, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: EXP-Bus, SUBARU wiring
> > >Dear Doctor Dunham > >I really don't have anything against you "butting in here", but if it was to >prevent 'lectric Bob from helping ALL AeroElectric listers, regardless of >the system they chose to use in their OBAM aircraft, I am happy to see that >Bob didn't fulfil your desire. > . . . please leave that anger out of this, and don't be mad at >me or Bob, if he wants to help us, Eggen-Subaru homebuilders with an ExpBus, >to reach a better way of wiring our fuel pumps and ignition crucial >circuits. Carlos, I think you were reading more into Rodney's words than was there. Obviously, there's some miscommunication as to who is promoting which products. Misunderstandings aside, I thought that Eggenfellner had already published suggested system architecture drawings that utilized the EXP-Bus. Did you have any specific questions about Eggenfellner's proposed installation for which I or another List reader can be helpful? Bob . . . ________________________________________________________________________________
Date: Jan 03, 2008
Subject: Re: EXP-Bus, SUBARU wiring
From: Dj Merrill <deej(at)deej.net>
Robert L. Nuckolls, III wrote: > Misunderstandings > aside, I thought that Eggenfellner had already > published suggested system architecture drawings > that utilized the EXP-Bus. Hi Bob, Eggenfellner is no longer recommending the use of the EXP-bus for their installations. > > Did you have any specific questions about > Eggenfellner's proposed installation for which > I or another List reader can be helpful? > I (and I think a lot of others) are hoping to see a recommended architecture from you that addresses the needs of the Eggenfellner engine package, likely resembling some variant of Z-19 with the rear dual batteries (Z-19/RB I think you called it). Here is a direct link to the current Eggenfellner installation manual, with the electrical section starting on page 45 with their suggested requirements: http://eggenfellneraircraft.com/ESeriesInstallationGuide.pdf <http://eggenfellneraircraft.com/ESeriesInstallationGuide.pdf> Although I am sure the architecture that Eggenfellner has in this document will work, I like your design philosophies and would really like to see what you would recommend for a system, if you have the time to do so at some point. Thanks, -Dj -- Dj Merrill - N1JOV Glastar Sportsman 2+2 Builder #7118 N421DJ http://deej.net/sportsman/ "Many things that are unexplainable happen during the construction of an airplane." --Dave Prizio, 30 Aug 2005 ________________________________________________________________________________
From: Frank Stringham <fstringham(at)hotmail.com>
Subject: ectric-List:Engine GND
Date: Jan 03, 2008
Ok so here is the set up...RV7A.....SD-8 on the Vac pad....FWF Ground block just right of upper center on the firewall. I have a clear run for the engine GND from the port side upper bolt on the SD-8 to the FWF ground block. Is this acceptable and will it produce a good engine GND. Fran @ SGU....RV7A.....finishing up the last zillion items before RV grin T ime ________________________________________________________________________________
From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com>
Date: Jan 03, 2008
Subject: ectric-List:Engine GND
Hey thats what I did and I made it from Corvallis to St George and back.... :) Yup that will work just fine. Use #2 welding cable for the ultimate in flex ibility. Frank1 RV7a 245 hours ________________________________ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectr ic-list-server(at)matronics.com] On Behalf Of Frank Stringham Sent: Thursday, January 03, 2008 3:02 PM Subject: RE: AeroElectric-List:Engine GND Ok so here is the set up...RV7A.....SD-8 on the Vac pad....FWF Ground block just right of upper center on the firewall. I have a clear run for the engine GND from the port side upper bolt on the SD-8 to the FWF ground block. Is this acceptable and will it produce a good engine GND. Fran @ SGU....RV7A.....finishing up the last zillion items before RV grin T ime ________________________________________________________________________________
From: "Jim Baker" <jlbaker(at)msbit.net>
Date: Jan 03, 2008
Subject: Re: Compass Requirements in Experimental Aircraft
(updated) X-mailer: Pegasus Mail for Windows (4.41) X-SpamReason %%SpamReason%%: > As long as the pilots aren't changing reference in midstream, > I don't think it's ever a big issue. I hear on the radio all the time > "N12345 fly heading 245" and then later "N12345 turn 10 degrees right." > And even "N12345 say heading." Now, from a previous life as an air traffic controller...tower and radar/RAPCON/GCA...... We almost never knew what your heading was and mostly didn't care unless it was vectors to an ASR approach or, possibly, a PAR, or alternatively, an initial heading to fly on a departure or vectors to final. Usually we just gave you a heading and generally were in the ballpark. Other than that it was all relative motion in relation to the any other aircraft's track. I think the newer ARTS Radar track/tag systems have quick call-up heading and predictive course extension....or perhaps that was just something I'd read from a NASA paper. Anyway, during my time, the only way to know what your heading was is to have asked for it. Jim Baker 580.788.2779 Elmore City, OK ________________________________________________________________________________
Date: Jan 03, 2008
From: Lincoln Keill <airlincoln(at)sbcglobal.net>
Subject: sizing wire
I'm almost through "The Aero-Electric Connection" and haven't been able to find the "Six-Step Guide to Sizing Wire" so could someone back me up on my methodology before I go off and size every wire of my wiring diagram incorrectly? As an example: I will have a 75W landing light in each wingtip controlled with one switch with a wire run length for each light of 15 feet (including the ground wire from each lamp to the spar). Worst case (alternator out with a 12V battery), each lamp will draw 6.25A so initially you'd think 20 AWG wire would suffice (7A max) but since we want to keep the voltage drop below 0.5V we need to use 16 AWG wire (15 foot resistance of .06 ohms times 6.25A is .38V which is less than 0.50V drop). Since my 16 AWG wire can handle 12.5A, I could safely use a 10A fuse for each light and not worry about the wire burning up or a premature trip when first turning on the lights. Alternatively, I could use 14 AWG wire (15A max) and a single 15A fuse for both lights. The switch should be either a 2-2 (16AWG scenario) or a 1-2 (14AWG scenario) rated for 15A. Whew! Have I got all that correct? As B&J once said: "Thanks for Your Support!" Lincoln Keill Sacramento, CA RV-7A P.S. Can anyone recommend one supplier to get all the goodies for a Z-11 system (wire, switches, fuse blocks, starter & battery contactors, fuse links, shunts, silicon diode array, ground bus blocks,crowbar overvoltage protection, low voltage module, etc. etc.)? ________________________________________________________________________________
From: "mike humphrey" <mike109g6(at)insideconnect.net>
Subject: Re: sizing wire
Date: Jan 04, 2008
B&C, Terminal Town, Steinair, are all excellent suppliers of all the 'goodies" that you will need and tools. Aircraftspruce, Autozone, NAPA, Advance, and EBay, should not be counted out. You know the old saying, 'shop till you drop before you drop the bucks'. Got 1000ft roll of new 22awg unshielded on Ebay for $16 per Bob's advice. On your lights, math sounds good, but my manufacturer(sold by Van's) states that 16awg is more than enough for 100w halogens. Still went with the 14awg-already had it on hand. Mike H ----- Original Message ----- From: Lincoln Keill To: aeroelectric-list(at)matronics.com Sent: Friday, January 04, 2008 1:18 AM Subject: AeroElectric-List: sizing wire I'm almost through "The Aero-Electric Connection" and haven't been able to find the "Six-Step Guide to Sizing Wire" so could someone back me up on my methodology before I go off and size every wire of my wiring diagram incorrectly? As an example: I will have a 75W landing light in each wingtip controlled with one switch with a wire run length for each light of 15 feet (including the ground wire from each lamp to the spar). Worst case (alternator out with a 12V battery), each lamp will draw 6.25A so initially you'd think 20 AWG wire would suffice (7A max) but since we want to keep the voltage drop below 0.5V we need to use 16 AWG wire (15 foot resistance of .06 ohms times 6.25A is .38V which is less than 0.50V drop). Since my 16 AWG wire can handle 12.5A, I could safely use a 10A fuse for each light and not worry about the wire burning up or a premature trip when first turning on the lights. Alternatively, I could use 14 AWG wire (15A max) and a single 15A fuse for both lights. The switch should be either a 2-2 (16AWG scenario) or a 1-2 (14AWG scenario) rated for 15A. Whew! Have I got all that correct? As B&J once said: "Thanks for Your Support!" Lincoln Keill Sacramento, CA RV-7A P.S. Can anyone recommend one supplier to get all the goodies for a Z-11 system (wire, switches, fuse blocks, starter & battery contactors, fuse links, shunts, silicon diode array, ground bus blocks,crowbar overvoltage protection, low voltage module, etc. etc.)? ________________________________________________________________________________
From: "B Tomm" <fvalarm(at)rapidnet.net>
Subject: sizing wire
Date: Jan 03, 2008
LK, You could probably source all that stuff at http://www.bandc.biz/ Click on the yellow link "products". I'm looking at the wiring chart sample that comes with my preview plans. It indicates 14 awg would be the size to go with. This will also allow you to fit 100watt bulbs in the future. Separately fused at 10 amps. Just my .02 cents worth. I'm sure the experts will chime in, in the morning. Bevan Rv7A wiring _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Lincoln Keill Sent: Thursday, January 03, 2008 10:18 PM Subject: AeroElectric-List: sizing wire I'm almost through "The Aero-Electric Connection" and haven't been able to find the "Six-Step Guide to Sizing Wire" so could someone back me up on my methodology before I go off and size every wire of my wiring diagram incorrectly? As an example: I will have a 75W landing light in each wingtip controlled with one switch with a wire run length for each light of 15 feet (including the ground wire from each lamp to the spar). Worst case (alternator out with a 12V battery), each lamp will draw 6.25A so initially you'd think 20 AWG wire would suffice (7A max) but since we want to keep the voltage drop below 0.5V we need to use 16 AWG wire (15 foot resistance of .06 ohms times 6.25A is .38V which is less than 0.50V drop). Since my 16 AWG wire can handle 12.5A, I could safely use a 10A fuse for each light and not worry about the wire burning up or a premature trip when first turning on the lights. Alternatively, I could use 14 AWG wire (15A max) and a single 15A fuse for both lights. The switch should be either a 2-2 (16AWG scenario) or a 1-2 (14AWG scenario) rated for 15A. Whew! Have I got all that correct? As B&J once said: "Thanks for Your Support!" Lincoln Keill Sacramento, CA RV-7A P.S. Can anyone recommend one supplier to get all the goodies for a Z-11 system (wire, switches, fuse blocks, starter & battery contactors, fuse links, shunts, silicon diode array, ground bus blocks,crowbar overvoltage protection, low voltage module, etc. etc.)? ________________________________________________________________________________
From: "B Tomm" <fvalarm(at)rapidnet.net>
Subject: switch rating question
Date: Jan 03, 2008
If a given double pole switch is rated at 15 amps, is that to mean total, 7.5 amps per pole, 15 amps one pole zero for the other, 15 amps each pole 2X15=30? I'm thinking about a double pole switch for two 100 watt landing lights (one per wing tip). Can I use one switch, 2 poles 2 fuses? Bevan RV7A wiring _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Lincoln Keill Sent: Thursday, January 03, 2008 10:18 PM Subject: AeroElectric-List: sizing wire I'm almost through "The Aero-Electric Connection" and haven't been able to find the "Six-Step Guide to Sizing Wire" so could someone back me up on my methodology before I go off and size every wire of my wiring diagram incorrectly? As an example: I will have a 75W landing light in each wingtip controlled with one switch with a wire run length for each light of 15 feet (including the ground wire from each lamp to the spar). Worst case (alternator out with a 12V battery), each lamp will draw 6.25A so initially you'd think 20 AWG wire would suffice (7A max) but since we want to keep the voltage drop below 0.5V we need to use 16 AWG wire (15 foot resistance of .06 ohms times 6.25A is .38V which is less than 0.50V drop). Since my 16 AWG wire can handle 12.5A, I could safely use a 10A fuse for each light and not worry about the wire burning up or a premature trip when first turning on the lights. Alternatively, I could use 14 AWG wire (15A max) and a single 15A fuse for both lights. The switch should be either a 2-2 (16AWG scenario) or a 1-2 (14AWG scenario) rated for 15A. Whew! Have I got all that correct? As B&J once said: "Thanks for Your Support!" Lincoln Keill Sacramento, CA RV-7A P.S. Can anyone recommend one supplier to get all the goodies for a Z-11 system (wire, switches, fuse blocks, starter & battery contactors, fuse links, shunts, silicon diode array, ground bus blocks,crowbar overvoltage protection, low voltage module, etc. etc.)? ________________________________________________________________________________
Subject: Compass Requirements in Experimental Aircraft
(updated)
Date: Jan 04, 2008
From: "Chuck Jensen" <cjensen(at)dts9000.com>
Jim, the absence of heading information for ATC makes sense. Approaching Knoxville, TN (TYS), they'll often give me a heading that I'm already on. If they can't predict my track, at least if they give me a heading they know where I'm supposed to be going...helps keep paint transfers to a minimum. ATC's equipment is so "60s.....". Chuck Jensen Now, from a previous life as an air traffic controller...tower and radar/RAPCON/GCA...... We almost never knew what your heading was and mostly didn't care unless it was vectors to an ASR approach or, possibly, a PAR, or alternatively, an initial heading to fly on a departure or vectors to final. Usually we just gave you a heading and generally were in the ballpark. Other than that it was all relative motion in relation to the any other aircraft's track. I think the newer ARTS Radar track/tag systems have quick call-up heading and predictive course extension....or perhaps that was just something I'd read from a NASA paper. Anyway, during my time, the only way to know what your heading was is to have asked for it. Jim Baker 580.788.2779 Elmore City, OK ________________________________________________________________________________
Date: Jan 04, 2008
From: Todd Heffley <list(at)toddheffley.com>
Subject: Re: Panel Labeling
I use "Datak" dry transfers. http://www.oselectronics.com/ose_p52.htm shows an example This is a very frustrating project if the panel is mounted in the airplane. Not too bad if it is on the bench. Matte Datakote over the entire panel. This produces a product just as nice as silk screen. Costs little. Star with a sample panel, test your process and the chemicals first. Good Luck todd ________________________________________________________________________________
From: "Richard T. Schaefer" <schaefer@rts-services.com>
Subject: switch rating question
Date: Jan 04, 2008
Each is 15A. But you should NOT run them in parallel to get 30A. Each switch will close (ARC) at a different time (milli seconds) and you will get a larger load on one or the other instantaneously. (It's actually the switch closing and opening that limits the current range!) Using them to control two circuits in parallel is fine! r.t.s. _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of B Tomm Sent: Friday, January 04, 2008 12:56 AM Subject: AeroElectric-List: switch rating question If a given double pole switch is rated at 15 amps, is that to mean total, 7.5 amps per pole, 15 amps one pole zero for the other, 15 amps each pole 2X15=30? I'm thinking about a double pole switch for two 100 watt landing lights (one per wing tip). Can I use one switch, 2 poles 2 fuses? Bevan RV7A wiring _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Lincoln Keill Sent: Thursday, January 03, 2008 10:18 PM Subject: AeroElectric-List: sizing wire I'm almost through "The Aero-Electric Connection" and haven't been able to find the "Six-Step Guide to Sizing Wire" so could someone back me up on my methodology before I go off and size every wire of my wiring diagram incorrectly? As an example: I will have a 75W landing light in each wingtip controlled with one switch with a wire run length for each light of 15 feet (including the ground wire from each lamp to the spar). Worst case (alternator out with a 12V battery), each lamp will draw 6.25A so initially you'd think 20 AWG wire would suffice (7A max) but since we want to keep the voltage drop below 0.5V we need to use 16 AWG wire (15 foot resistance of .06 ohms times 6.25A is .38V which is less than 0.50V drop). Since my 16 AWG wire can handle 12.5A, I could safely use a 10A fuse for each light and not worry about the wire burning up or a premature trip when first turning on the lights. Alternatively, I could use 14 AWG wire (15A max) and a single 15A fuse for both lights. The switch should be either a 2-2 (16AWG scenario) or a 1-2 (14AWG scenario) rated for 15A. Whew! Have I got all that correct? As B&J once said: "Thanks for Your Support!" Lincoln Keill Sacramento, CA RV-7A P.S. Can anyone recommend one supplier to get all the goodies for a Z-11 system (wire, switches, fuse blocks, starter & battery contactors, fuse links, shunts, silicon diode array, ground bus blocks,crowbar overvoltage protection, low voltage module, etc. etc.)? href="http://www.matronics.com/Navigator?AeroElectric-List">http://www.matro nics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ________________________________________________________________________________
From: "Richard T. Schaefer" <schaefer@rts-services.com>
Subject: sizing wire
Date: Jan 04, 2008
You are likely to replace hot high current lamps with cool, low current LED lamps in the future. That technology is moving quite fast and the inverse price/intensity ratio is getting better all the time. _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of B Tomm Sent: Friday, January 04, 2008 12:53 AM Subject: RE: AeroElectric-List: sizing wire LK, You could probably source all that stuff at http://www.bandc.biz/ Click on the yellow link "products". I'm looking at the wiring chart sample that comes with my preview plans. It indicates 14 awg would be the size to go with. This will also allow you to fit 100watt bulbs in the future. Separately fused at 10 amps. Just my .02 cents worth. I'm sure the experts will chime in, in the morning. Bevan Rv7A wiring _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Lincoln Keill Sent: Thursday, January 03, 2008 10:18 PM Subject: AeroElectric-List: sizing wire I'm almost through "The Aero-Electric Connection" and haven't been able to find the "Six-Step Guide to Sizing Wire" so could someone back me up on my methodology before I go off and size every wire of my wiring diagram incorrectly? As an example: I will have a 75W landing light in each wingtip controlled with one switch with a wire run length for each light of 15 feet (including the ground wire from each lamp to the spar). Worst case (alternator out with a 12V battery), each lamp will draw 6.25A so initially you'd think 20 AWG wire would suffice (7A max) but since we want to keep the voltage drop below 0.5V we need to use 16 AWG wire (15 foot resistance of .06 ohms times 6.25A is .38V which is less than 0.50V drop). Since my 16 AWG wire can handle 12.5A, I could safely use a 10A fuse for each light and not worry about the wire burning up or a premature trip when first turning on the lights. Alternatively, I could use 14 AWG wire (15A max) and a single 15A fuse for both lights. The switch should be either a 2-2 (16AWG scenario) or a 1-2 (14AWG scenario) rated for 15A. Whew! Have I got all that correct? As B&J once said: "Thanks for Your Support!" Lincoln Keill Sacramento, CA RV-7A P.S. Can anyone recommend one supplier to get all the goodies for a Z-11 system (wire, switches, fuse blocks, starter & battery contactors, fuse links, shunts, silicon diode array, ground bus blocks,crowbar overvoltage protection, low voltage module, etc. etc.)? href="http://www.matronics.com/Navigator?AeroElectric-List">http://www.matro nics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ________________________________________________________________________________
Date: Jan 04, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: EXP-Bus, SUBARU wiring
> >Robert L. Nuckolls, III wrote: > > Misunderstandings > > aside, I thought that Eggenfellner had already > > published suggested system architecture drawings > > that utilized the EXP-Bus. > >Hi Bob, > Eggenfellner is no longer recommending the use of the EXP-bus for >their installations. > > > > > Did you have any specific questions about > > Eggenfellner's proposed installation for which > > I or another List reader can be helpful? > > > > I (and I think a lot of others) are hoping to see a recommended >architecture from you that addresses the needs of the Eggenfellner >engine package, likely resembling some variant of Z-19 with the rear >dual batteries (Z-19/RB I think you called it). And that's the drawing I'm working on as noted last week sometime . . . Bob. . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
From: "Jeffrey W. Skiba" <jskiba(at)icosa.net>
Subject: Tap into antenna coax?
Date: Jan 04, 2008
Reposting since I am still unable to find the link in question. Aka the commtap http://aeroelectric.com/articles/commtap/commtap.html -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Jeffrey W. Skiba Sent: Sunday, December 30, 2007 4:39 PM Subject: RE: AeroElectric-List: Tap into antenna coax?


December 19, 2007 - January 04, 2008

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