AeroElectric-Archive.digest.vol-nu

February 25, 2017 - March 27, 2017



      http://forums.matronics.com/viewtopic.php?p=466638#466638
      
      
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Subject: Re: Revmaster with EFIS
From: "user9253" <fransew(at)gmail.com>
Date: Feb 25, 2017
Van's has changed the design over time. The latest version is the AV-50001 SWITCH & FUSE MODULE Since it is a unique proprietary design, it is probably expensive. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466655#466655 ________________________________________________________________________________
Subject: 3PDT switch swap for relay?
From: "Airdog77" <Airdog77(at)gmail.com>
Date: Feb 25, 2017
Hi All, I'm hoping to get some help in swapping out a 3PDT switch with a 3PDT relay. Here's the background: I'm building a Long-EZ and there is a promising new electrical scheme to drive the electrical nose gear actuator in canards. This new wiring calls for replacing the old SPST (1-1, ON-OFF-ON) Nose Gear Up/Down switch with a 3PDT ON-OFF-ON switch. The problem for me is that I already have my current nose gear switch nicely configured and installed in my throttle handle, and I really, really don't want to swap it out. So, I was thinking I could swap out the newly required 3PDT switch with a 3PDT relay. However, with this being the gear switch, in my mind there's a problem in doing this since there's that pesky "-OFF-" position on the switch, that to my knowledge doesn't translate over to a "middle position" between N.O. and N.C. on a relay. As you probably know, on canards we don't simply use a binary, all-the-way up or down gear position (only for TO/landing ops), but use the gear switch to position the nose in a myriad of heights off the ground when parked. Thus I need to be able to hit the nose gear up/down position, have it run down for a few seconds and then move the switch to the "OFF" position to stop the gear from moving any forward. I've attached a diagram to show what I'm talking about. Any help would be greatly appreciated. Thanks! Wade -------- Airdog Wade Parton Building Long-EZ 916WP www.longezpush.com Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466656#466656 Attachments: http://forums.matronics.com//files/3pdtswitch_to_relay_swap_123.jpg ________________________________________________________________________________
Subject: Re: 3PDT switch swap for relay?
From: Charlie England <ceengland7(at)gmail.com>
Date: Feb 25, 2017
On 2/25/2017 10:19 PM, Airdog77 wrote: > > Hi All, > > I'm hoping to get some help in swapping out a 3PDT switch with a 3PDT relay. > > Here's the background: I'm building a Long-EZ and there is a promising new electrical scheme to drive the electrical nose gear actuator in canards. This new wiring calls for replacing the old SPST (1-1, ON-OFF-ON) Nose Gear Up/Down switch with a 3PDT ON-OFF-ON switch. > > The problem for me is that I already have my current nose gear switch nicely configured and installed in my throttle handle, and I really, really don't want to swap it out. So, I was thinking I could swap out the newly required 3PDT switch with a 3PDT relay. > > However, with this being the gear switch, in my mind there's a problem in doing this since there's that pesky "-OFF-" position on the switch, that to my knowledge doesn't translate over to a "middle position" between N.O. and N.C. on a relay. As you probably know, on canards we don't simply use a binary, all-the-way up or down gear position (only for TO/landing ops), but use the gear switch to position the nose in a myriad of heights off the ground when parked. Thus I need to be able to hit the nose gear up/down position, have it run down for a few seconds and then move the switch to the "OFF" position to stop the gear from moving any forward. > > I've attached a diagram to show what I'm talking about. Any help would be greatly appreciated. > > Thanks! > Wade > > -------- > Airdog > Wade Parton > Building Long-EZ 916WP > www.longezpush.com > How about 2 separate 3 pole relays? Both off with switch in center, one or the other active with switch up or down. ________________________________________________________________________________
Subject: Re: 3PDT switch swap for relay?
From: "Airdog77" <Airdog77(at)gmail.com>
Date: Feb 25, 2017
Ok, I think I see how that would work to solve the center "off" dilemma. Now, would it be more advisable to use two 3PST relays? Or does it matter at all? Thanks! Wade -------- Airdog Wade Parton Building Long-EZ 916WP www.longezpush.com Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466658#466658 ________________________________________________________________________________
Subject: Re: 3PDT switch swap for relay?
From: "Airdog77" <Airdog77(at)gmail.com>
Date: Feb 25, 2017
I'm pretty sure I got it! Thanks CE, you definitely got me thinking in the right direction. Because the new required 3PDT switch had 2 poles in one direction and one in the other I was able to pare down the two 3PDT relays into a DPDT and an SPDT relay set. Attached is a diagram showing the implementation of these relays to allow me to continue to use my SPST (1-1) ON-OFF-ON landing gear up/down switch as per my original design. Excellent.... thanks for the help! Wade -------- Airdog Wade Parton Building Long-EZ 916WP www.longezpush.com Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466659#466659 Attachments: http://forums.matronics.com//files/3pdtswitch_to_relay_swapped_128.jpg ________________________________________________________________________________
From: Stuart Hutchison <stuart(at)stuarthutchison.com.au>
Subject: Re: Hardware supplies (was Coaxial Cable)
Date: Feb 26, 2017
Sometimes the temptation to order from Harbour Freight Aerospace is strong, but its important to ask yourself and perhaps the forum whether a part is critical before deciding. FMEA applies to everything we do, not just the electrics. For example, many regular greases doesnt fare well in freezing conditions and mild steel (non-hardened) axel washers have been known to gall and lock up a wheel, with potentially disastrous consequences. Yes, Tefzel wires all round for me please Id rather not have to endure acrid PVC fumes if my wiring cooks off there would be enough to contend with already. Having experienced numerous in-flight overheats in electronic systems on the P-3 Orion (Kapton wiring), my cockpit will be well ventilated with efficient inflow plus smoke removal (exit) doors as well since I cant open the slider canopy in-flight. Call me crazy, but iPad/iPhone overheat (in rarified air, poor ventilation and direct sunlight) concerns me too, so I am designing a lightweight stainless steel, smoke and flame proof sleeve with an external ventilation tube to contain the device if a thermal runaway were to occur. V/R Stu > On 25 Feb 2017, at 03:25, Kelly McMullen wrote: > > > I'm with Charlie. There are huge differences with the other examples you cite, such as hardware store fasteners vs AN hardware. > The difference in performance and safety between RG58 and RG400 is minuscule for a very real price difference. > RG58 has been the accepted aircraft coax for at least 50 yrs. AFAIK RG400 didn't become recommended until after the turn of the century. Mainly over performance with WAAS GPS, not safety, not anything else that matters for other avionics. > I'll not argue Tefzel vs automotive wire. There is a huge durability difference there, as well as insulation thickness difference. > OTOH I have inspected many aircraft with RG58 installed 50-60 yrs ago and it is still performing fine. Unlike the general wiring that was used back then. > > On 2/24/2017 9:02 AM, Robert McCallum wrote: >> Charlie; >> >> I've followed your many posts and generally "good opinions" on many >> subjects over a lengthy period of time and respect those opinions and >> advice, but in this case I'm curious. >> >> Did you wire your bird with automotive PVC wire because it was "good >> enough" or did you use Tefzel insulated wire because that's what is >> recognized as "correct" current practice? Did you use "hardware store" >> hardware because it's probably "good enough" or did you use correct "AN >> hardware"? Did you use proper "braided hoses" (Aeroquip style) or did >> you use "good enough" rubber hoses? >> >> I'm a bit mystified why you seem to be advocating "good enough" RG-58 >> when "better" (by how much may be debatable) RG-400 is readily available >> for a small overall increase in $$$$. Wouldn't it seem that doing "the >> best we know how" be the most prudent "best" approach?? There is no >> labour difference, the fittings are essentially the same, the only >> actual "difference" might be a hundred dollars or so which in the >> overall scheme of things is peanuts for the average finished project? >> There's also "pride of workmanship" and the self satisfaction of doing >> it right as opposed to "good enough". Just my alternate view two cents >> worth. >> >> Respectfully >> >> Bob McC >> >> >> >>> ---------- Original Message ---------- >>> From: Charlie England <ceengland7(at)gmail.com> >>> Date: February 24, 2017 at 9:06 AM >>> >>> Here are links to cable specs for RG58a/u (stranded; note that RG58 >>> can be had with solid center conductor, so beware when ordering), and >>> RG400. I picked this site/brand to get both sets of specs in the same >>> format. >>> http://www.awcwire.com/part.aspx?partname=m17/28-rg58 >>> >>> http://www.awcwire.com/part.aspx?partname=m17/128-rg400 >>> >>> Relevant data: >>> 400's center conductor is 0.0384" vs 58's 0.0355" >>> >>> dielectric (center insulation) is the same dia, but 400 has marginally >>> better properties; relevant only at the extreme high end of design >>> use: capacitance of 400 is 29.4pF/ft, vs 58's 30.8pF/ft >>> >>> test freq of 400 is 12.4 GHz, vs 58's 1 GHz (but we use the cable at a >>> max of ~1 GHz) >>> >>> 400's loss at 1 GHz is 14.7 dB/100ft; 58's is 22.6 dB/100ft >>> (unfortunately, I had to pull this spec from other sources; it doesn't >>> show up in the linked pages) >>> >>> Doing the math, for a 10 foot run (more than enough to mount the >>> antenna on the belly of most planes), 400's loss would be 1.47dB vs >>> 58's 2.26dB. For those that don't know, dB's are a logarithmic >>> measurement. 0.79dB of difference is so small that it could get lost >>> in the noise of connector quality, installation technique, phase of >>> the moon... >>> >>> At comm & nav frequencies (~100 MHz; 1/10 thefrequency), the spread >>> would be even smaller. >>> >>> Biggest difference is the outer jacket material; 400 is rated to 200 >>> C, while 58 is PVC rated to 85 C. Unless you're bonding it to your >>> cylinder head, that shouldn't be a big factor. >>> >>> Yes, 400 is 'better'. But is 58 good enough? There are planes flying >>> with 58 that is still good after 40 years..... >>> >>> Charlie >>> >>> On Thu, Feb 23, 2017 at 10:52 PM, Art Zemon < art(at)zemon.name >>> > wrote: >>> >>> Folks, >>> >>> I have been following this thread because I, too, am trying to >>> decide which coax to buy for my plane. I'm a computer engineer; I >>> shied away from EE in college and especially antenna design >>> because... well... I heard that antenna designers were a special >>> kind of crazy.. :-) >>> >>> Seriously, though, if I understand correctly, in the context of an >>> installation in a homebuilt airplane, the biggest difference >>> between RG58 and RG400 seems to be that the RG400 is less loss-y. >>> Yes? In other words, if an antenna puts a weak signal in one end >>> of the coax, the signal that reaches the radio receiver will be >>> stronger if the coax is RG400 than if it is RG58. >>> >>> I'm looking at 10 feet of coax from the GPS and comm antennas to >>> the receivers, including service loops. I am looking at 20 feet >>> for the VOR/GS antenna. The transponder antenna will be less than >>> 10 feet. >>> >>> At those distances, does RG400 vs RG58 matter? How do I evaluate it? >>> >>> And then there is the LMR-195 that Bob just showed us. How does >>> that fit in? >>> >>> Thanks, >>> -- Art Z. >>> >>> -- >>> https://CheerfulCurmudgeon.com/ >>> >>> /"If I am not for myself, who is for me? And if I am only for >>> myself, what am I? And if not now, when?" Hillel/ >>> >>> >> >> >> > > > ________________________________________________________________________________
Subject: Re: Hardware supplies (was Coaxial Cable)
From: Charlie England <ceengland7(at)gmail.com>
Date: Feb 26, 2017
I'm not sure what Harbor Freight {anything} has to do with RG58a/u coax that's FAA certified for a/c use, but if self-righteous rants float your boat... On 2/26/2017 2:36 AM, Stuart Hutchison wrote: > > Sometimes the temptation to order from Harbour Freight Aerospace is strong, but its important to ask yourself and perhaps the forum whether a part is critical before deciding. FMEA applies to everything we do, not just the electrics. For example, many regular greases doesnt fare well in freezing conditions and mild steel (non-hardened) axel washers have been known to gall and lock up a wheel, with potentially disastrous consequences. > > Yes, Tefzel wires all round for me please Id rather not have to endure acrid PVC fumes if my wiring cooks off there would be enough to contend with already. Having experienced numerous in-flight overheats in electronic systems on the P-3 Orion (Kapton wiring), my cockpit will be well ventilated with efficient inflow plus smoke removal (exit) doors as well since I cant open the slider canopy in-flight. Call me crazy, but iPad/iPhone overheat (in rarified air, poor ventilation and direct sunlight) concerns me too, so I am designing a lightweight stainless steel, smoke and flame proof sleeve with an external ventilation tube to contain the device if a thermal runaway were to occur. > > V/R Stu > > >> On 25 Feb 2017, at 03:25, Kelly McMullen wrote: >> >> >> I'm with Charlie. There are huge differences with the other examples you cite, such as hardware store fasteners vs AN hardware. >> The difference in performance and safety between RG58 and RG400 is minuscule for a very real price difference. >> RG58 has been the accepted aircraft coax for at least 50 yrs. AFAIK RG400 didn't become recommended until after the turn of the century. Mainly over performance with WAAS GPS, not safety, not anything else that matters for other avionics. >> I'll not argue Tefzel vs automotive wire. There is a huge durability difference there, as well as insulation thickness difference. >> OTOH I have inspected many aircraft with RG58 installed 50-60 yrs ago and it is still performing fine. Unlike the general wiring that was used back then. >> >> On 2/24/2017 9:02 AM, Robert McCallum wrote: >>> Charlie; >>> >>> I've followed your many posts and generally "good opinions" on many >>> subjects over a lengthy period of time and respect those opinions and >>> advice, but in this case I'm curious. >>> >>> Did you wire your bird with automotive PVC wire because it was "good >>> enough" or did you use Tefzel insulated wire because that's what is >>> recognized as "correct" current practice? Did you use "hardware store" >>> hardware because it's probably "good enough" or did you use correct "AN >>> hardware"? Did you use proper "braided hoses" (Aeroquip style) or did >>> you use "good enough" rubber hoses? >>> >>> I'm a bit mystified why you seem to be advocating "good enough" RG-58 >>> when "better" (by how much may be debatable) RG-400 is readily available >>> for a small overall increase in $$$$. Wouldn't it seem that doing "the >>> best we know how" be the most prudent "best" approach?? There is no >>> labour difference, the fittings are essentially the same, the only >>> actual "difference" might be a hundred dollars or so which in the >>> overall scheme of things is peanuts for the average finished project? >>> There's also "pride of workmanship" and the self satisfaction of doing >>> it right as opposed to "good enough". Just my alternate view two cents >>> worth. >>> >>> Respectfully >>> >>> Bob McC >>> >>> >>> >>>> ---------- Original Message ---------- >>>> From: Charlie England <ceengland7(at)gmail.com> >>>> Date: February 24, 2017 at 9:06 AM >>>> >>>> Here are links to cable specs for RG58a/u (stranded; note that RG58 >>>> can be had with solid center conductor, so beware when ordering), and >>>> RG400. I picked this site/brand to get both sets of specs in the same >>>> format. >>>> http://www.awcwire.com/part.aspx?partname=m17/28-rg58 >>>> >>>> http://www.awcwire.com/part.aspx?partname=m17/128-rg400 >>>> >>>> Relevant data: >>>> 400's center conductor is 0.0384" vs 58's 0.0355" >>>> >>>> dielectric (center insulation) is the same dia, but 400 has marginally >>>> better properties; relevant only at the extreme high end of design >>>> use: capacitance of 400 is 29.4pF/ft, vs 58's 30.8pF/ft >>>> >>>> test freq of 400 is 12.4 GHz, vs 58's 1 GHz (but we use the cable at a >>>> max of ~1 GHz) >>>> >>>> 400's loss at 1 GHz is 14.7 dB/100ft; 58's is 22.6 dB/100ft >>>> (unfortunately, I had to pull this spec from other sources; it doesn't >>>> show up in the linked pages) >>>> >>>> Doing the math, for a 10 foot run (more than enough to mount the >>>> antenna on the belly of most planes), 400's loss would be 1.47dB vs >>>> 58's 2.26dB. For those that don't know, dB's are a logarithmic >>>> measurement. 0.79dB of difference is so small that it could get lost >>>> in the noise of connector quality, installation technique, phase of >>>> the moon... >>>> >>>> At comm & nav frequencies (~100 MHz; 1/10 thefrequency), the spread >>>> would be even smaller. >>>> >>>> Biggest difference is the outer jacket material; 400 is rated to 200 >>>> C, while 58 is PVC rated to 85 C. Unless you're bonding it to your >>>> cylinder head, that shouldn't be a big factor. >>>> >>>> Yes, 400 is 'better'. But is 58 good enough? There are planes flying >>>> with 58 that is still good after 40 years..... >>>> >>>> Charlie >>>> >>>> On Thu, Feb 23, 2017 at 10:52 PM, Art Zemon < art(at)zemon.name >>>> > wrote: >>>> >>>> Folks, >>>> >>>> I have been following this thread because I, too, am trying to >>>> decide which coax to buy for my plane. I'm a computer engineer; I >>>> shied away from EE in college and especially antenna design >>>> because... well... I heard that antenna designers were a special >>>> kind of crazy.. :-) >>>> >>>> Seriously, though, if I understand correctly, in the context of an >>>> installation in a homebuilt airplane, the biggest difference >>>> between RG58 and RG400 seems to be that the RG400 is less loss-y. >>>> Yes? In other words, if an antenna puts a weak signal in one end >>>> of the coax, the signal that reaches the radio receiver will be >>>> stronger if the coax is RG400 than if it is RG58. >>>> >>>> I'm looking at 10 feet of coax from the GPS and comm antennas to >>>> the receivers, including service loops. I am looking at 20 feet >>>> for the VOR/GS antenna. The transponder antenna will be less than >>>> 10 feet. >>>> >>>> At those distances, does RG400 vs RG58 matter? How do I evaluate it? >>>> >>>> And then there is the LMR-195 that Bob just showed us. How does >>>> that fit in? >>>> >>>> Thanks, >>>> -- Art Z. >>>> >>>> ________________________________________________________________________________
Date: Feb 26, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: 3PDT switch swap for relay?
> > >Attached is a diagram showing the implementation of these relays to >allow me to continue to use my SPST (1-1) ON-OFF-ON landing gear >up/down switch as per my original design. Could you publish the complete schematic showing supply, switchgear, motor and limit switches (if any). I'm having a hard time putting my head around the need for a 3 pole relay in the first place . . . Thanks! Bob . . . ________________________________________________________________________________
Subject: Re: 3PDT switch swap for relay?
From: "Airdog77" <Airdog77(at)gmail.com>
Date: Feb 26, 2017
Hi Bob, I've attached the entire schematic here for clarity. I was reluctant to add all of it earlier since this is the result of Marc Zeitlin's work over the past year to improve the canard electric nose gear system. This modified system shown is specifically Jack Wilhelmson's from eznoselift.com. In the diagram, everything to the right of the P1 connector is Jack's original system. Everything to the left (virtually all of it) is Marc's new system. The one issue I've been asking about on the Cozy forum is how to tie back in the backup battery (in red, lower right corner) that was/is a part of Jack's original system, but left out of Marc's new variant since Marc has a mechanical means of lowering the gear in case of an electrical failure. This diagram is my latest version, showing my swapping out the required 3PDT gear up/down switch with the DPDT and SPDT relays to allow me to use my original SPST switch. Thanks! Wade -------- Airdog Wade Parton Building Long-EZ 916WP www.longezpush.com Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466680#466680 Attachments: http://forums.matronics.com//files/nose_gearmzeitlin_aex_123.pdf ________________________________________________________________________________
Subject: Re: Relay failure modes
From: "reaper" <grimmer.de(at)gmail.com>
Date: Feb 26, 2017
nuckolls.bob(at)aeroelect wrote: > > > We've studied some contactor failures due > to manufacturing error . . . a few more due > to electrical abuse (starter contactors down > stream of a soggy battery). But for the most > part, kept a cap-checked and charge battery > installed and even that risk drops dramatically. > Others were subject to moisture ingress due > to location and poor choice of installation > orientation. > > > Bob . . . I'm installing my battery contactor (Cole Hersee) 'cap down'. It seems extremely unlikely that G loading would 'open' the contactor, but my question is what would be the system repercussions should a battery contactor open while the alternator was under normal system load? Would the crowbar overvoltage protect the avionics? Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466684#466684 ________________________________________________________________________________
Subject: Re: Solder Station
From: "johnbright" <john_s_bright(at)yahoo.com>
Date: Feb 26, 2017
I received the FX888D-23BY. So far in my life I've had 30w irons you plug in and wait till it melts solder. This one is a joy relative to that, I set the temp, maybe 650F is good... it gets to that in 20s. I suppose it's great for my hobby use. -------- John Bright, RV-6A, at Finish Kit Continental Titan IOX-360, 8.5:1, vertical sump, SDSEFI EM-5, injectors in heads. Aeroelectric Z-12. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466686#466686 ________________________________________________________________________________
Subject: Re: Solder Station
From: "johnbright" <john_s_bright(at)yahoo.com>
Date: Feb 26, 2017
I received the FX888D-23BY. So far in my life I've had 30w irons you plug in and wait till it melts solder. This one is a joy relative to that, I set the temp, maybe 650F is good... it gets to that in 20s. I suppose it's great for my hobby use. -------- John Bright, RV-6A, at Finish Kit Continental Titan IOX-360, 8.5:1, vertical sump, SDSEFI EM-5, injectors in heads. Aeroelectric Z-12. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466687#466687 ________________________________________________________________________________
From: Alec Myers <alec(at)alecmyers.com>
Date: Feb 26, 2017
Subject: Re: Solder Station
Forgive me, but i had to go and check: the Metcal is at temperature and melting solder five seconds after power on. On Feb 26, 2017, at 21:45, johnbright wrote: I received the FX888D-23BY. So far in my life I've had 30w irons you plug in and wait till it melts solder. This one is a joy relative to that, I set the temp, maybe 650F is good... it gets to that in 20s. I suppose it's great for my hobby use. -------- John Bright, RV-6A, at Finish Kit Continental Titan IOX-360, 8.5:1, vertical sump, SDSEFI EM-5, injectors in heads. Aeroelectric Z-12. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466687#466687 ________________________________________________________________________________
From: Stuart Hutchison <stuart(at)stuarthutchison.com.au>
Subject: Re: Hardware supplies (was Coaxial Cable)
Date: Feb 28, 2017
Nothing to do with Coax Charlie, which is why I changed the subject line, but there were references to good enough in relation to other components. "Harbour Freight Aerospace" was just an attempt at humour (we call it Bunnings Aerospace here in Aus), but I see Harbour Freight only sells tools, not so much hardware my bad. Nope, self righteous rants dont float my boat, I just thought this was an open forum where we can all share constructive ideas. Very Respectfully, Stu > On 27 Feb 2017, at 05:54, Charlie England wrote: > > > I'm not sure what Harbor Freight {anything} has to do with RG58a/u coax that's FAA certified for a/c use, but if self-righteous rants float your boat... > > On 2/26/2017 2:36 AM, Stuart Hutchison wrote: >> >> Sometimes the temptation to order from Harbour Freight Aerospace is strong, but its important to ask yourself and perhaps the forum whether a part is critical before deciding. FMEA applies to everything we do, not just the electrics. For example, many regular greases doesnt fare well in freezing conditions and mild steel (non-hardened) axel washers have been known to gall and lock up a wheel, with potentially disastrous consequences. >> >> Yes, Tefzel wires all round for me please Id rather not have to endure acrid PVC fumes if my wiring cooks off there would be enough to contend with already. Having experienced numerous in-flight overheats in electronic systems on the P-3 Orion (Kapton wiring), my cockpit will be well ventilated with efficient inflow plus smoke removal (exit) doors as well since I cant open the slider canopy in-flight. Call me crazy, but iPad/iPhone overheat (in rarified air, poor ventilation and direct sunlight) concerns me too, so I am designing a lightweight stainless steel, smoke and flame proof sleeve with an external ventilation tube to contain the device if a thermal runaway were to occur. >> >> V/R Stu >> >> >>> On 25 Feb 2017, at 03:25, Kelly McMullen wrote: >>> >>> >>> I'm with Charlie. There are huge differences with the other examples you cite, such as hardware store fasteners vs AN hardware. >>> The difference in performance and safety between RG58 and RG400 is minuscule for a very real price difference. >>> RG58 has been the accepted aircraft coax for at least 50 yrs. AFAIK RG400 didn't become recommended until after the turn of the century. Mainly over performance with WAAS GPS, not safety, not anything else that matters for other avionics. >>> I'll not argue Tefzel vs automotive wire. There is a huge durability difference there, as well as insulation thickness difference. >>> OTOH I have inspected many aircraft with RG58 installed 50-60 yrs ago and it is still performing fine. Unlike the general wiring that was used back then. >>> >>> On 2/24/2017 9:02 AM, Robert McCallum wrote: >>>> Charlie; >>>> >>>> I've followed your many posts and generally "good opinions" on many >>>> subjects over a lengthy period of time and respect those opinions and >>>> advice, but in this case I'm curious. >>>> >>>> Did you wire your bird with automotive PVC wire because it was "good >>>> enough" or did you use Tefzel insulated wire because that's what is >>>> recognized as "correct" current practice? Did you use "hardware store" >>>> hardware because it's probably "good enough" or did you use correct "AN >>>> hardware"? Did you use proper "braided hoses" (Aeroquip style) or did >>>> you use "good enough" rubber hoses? >>>> >>>> I'm a bit mystified why you seem to be advocating "good enough" RG-58 >>>> when "better" (by how much may be debatable) RG-400 is readily available >>>> for a small overall increase in $$$$. Wouldn't it seem that doing "the >>>> best we know how" be the most prudent "best" approach?? There is no >>>> labour difference, the fittings are essentially the same, the only >>>> actual "difference" might be a hundred dollars or so which in the >>>> overall scheme of things is peanuts for the average finished project? >>>> There's also "pride of workmanship" and the self satisfaction of doing >>>> it right as opposed to "good enough". Just my alternate view two cents >>>> worth. >>>> >>>> Respectfully >>>> >>>> Bob McC >>>> >>>> >>>> >>>>> ---------- Original Message ---------- >>>>> From: Charlie England <ceengland7(at)gmail.com> >>>>> Date: February 24, 2017 at 9:06 AM >>>>> >>>>> Here are links to cable specs for RG58a/u (stranded; note that RG58 >>>>> can be had with solid center conductor, so beware when ordering), and >>>>> RG400. I picked this site/brand to get both sets of specs in the same >>>>> format. >>>>> http://www.awcwire.com/part.aspx?partname=m17/28-rg58 >>>>> >>>>> http://www.awcwire.com/part.aspx?partname=m17/128-rg400 >>>>> >>>>> Relevant data: >>>>> 400's center conductor is 0.0384" vs 58's 0.0355" >>>>> >>>>> dielectric (center insulation) is the same dia, but 400 has marginally >>>>> better properties; relevant only at the extreme high end of design >>>>> use: capacitance of 400 is 29.4pF/ft, vs 58's 30.8pF/ft >>>>> >>>>> test freq of 400 is 12.4 GHz, vs 58's 1 GHz (but we use the cable at a >>>>> max of ~1 GHz) >>>>> >>>>> 400's loss at 1 GHz is 14.7 dB/100ft; 58's is 22.6 dB/100ft >>>>> (unfortunately, I had to pull this spec from other sources; it doesn't >>>>> show up in the linked pages) >>>>> >>>>> Doing the math, for a 10 foot run (more than enough to mount the >>>>> antenna on the belly of most planes), 400's loss would be 1.47dB vs >>>>> 58's 2.26dB. For those that don't know, dB's are a logarithmic >>>>> measurement. 0.79dB of difference is so small that it could get lost >>>>> in the noise of connector quality, installation technique, phase of >>>>> the moon... >>>>> >>>>> At comm & nav frequencies (~100 MHz; 1/10 thefrequency), the spread >>>>> would be even smaller. >>>>> >>>>> Biggest difference is the outer jacket material; 400 is rated to 200 >>>>> C, while 58 is PVC rated to 85 C. Unless you're bonding it to your >>>>> cylinder head, that shouldn't be a big factor. >>>>> >>>>> Yes, 400 is 'better'. But is 58 good enough? There are planes flying >>>>> with 58 that is still good after 40 years..... >>>>> >>>>> Charlie >>>>> >>>>> On Thu, Feb 23, 2017 at 10:52 PM, Art Zemon < art(at)zemon.name >>>>> > wrote: >>>>> >>>>> Folks, >>>>> >>>>> I have been following this thread because I, too, am trying to >>>>> decide which coax to buy for my plane. I'm a computer engineer; I >>>>> shied away from EE in college and especially antenna design >>>>> because... well... I heard that antenna designers were a special >>>>> kind of crazy.. :-) >>>>> >>>>> Seriously, though, if I understand correctly, in the context of an >>>>> installation in a homebuilt airplane, the biggest difference >>>>> between RG58 and RG400 seems to be that the RG400 is less loss-y. >>>>> Yes? In other words, if an antenna puts a weak signal in one end >>>>> of the coax, the signal that reaches the radio receiver will be >>>>> stronger if the coax is RG400 than if it is RG58. >>>>> >>>>> I'm looking at 10 feet of coax from the GPS and comm antennas to >>>>> the receivers, including service loops. I am looking at 20 feet >>>>> for the VOR/GS antenna. The transponder antenna will be less than >>>>> 10 feet. >>>>> >>>>> At those distances, does RG400 vs RG58 matter? How do I evaluate it? >>>>> >>>>> And then there is the LMR-195 that Bob just showed us. How does >>>>> that fit in? >>>>> >>>>> Thanks, >>>>> -- Art Z. >>>>> >>>>> > > > > ________________________________________________________________________________
Date: Feb 27, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: The color of the hen house is not necessarily a sign
of bad omelettes. Was in Harbor Freight a few days ago and found a package of tie-wraps that were specifically labeled as "Dupont 6.6 nylon" and "UV exposure". I think I'd used these with confidence. I'm in process of cleaning things up a bit and renewing some old stock items. Will probably pick some of these up next trip. Bob . . . ________________________________________________________________________________
Date: Feb 27, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: 3PDT switch swap for relay?
At 04:40 PM 2/26/2017, you wrote: > >Hi Bob, > >I've attached the entire schematic here for clarity. I was >reluctant to add all of it earlier since this is the result of Marc >Zeitlin's work over the past year to improve the canard electric >nose gear system. This modified system shown is specifically Jack >Wilhelmson's from eznoselift.com. > >In the diagram, everything to the right of the P1 connector is >Jack's original system. Everything to the left (virtually all of >it) is Marc's new system. How was the original system found wanting? > The one issue I've been asking about on the Cozy forum is how to > tie back in the backup battery (in red, lower right corner) that > was/is a part of Jack's original system, but left out of Marc's new > variant since Marc has a mechanical means of lowering the gear in > case of an electrical failure. If plan-b is mechanically independent of electrical system then why a 'backup' electrical circuit? When was the last time anyone suffered a bad day in the cockpit from failure of an purposefully maintained battery? >This diagram is my latest version, showing my swapping out the >required 3PDT gear up/down switch with the DPDT and SPDT relays to >allow me to use my original SPST switch. This drawing is labeled for a flap system but is applicable to any PM motor driven mechanism with limit switches. http://tinyurl.com/jefoakh It's not clear to me what advantages are realized with the added complexity. Bob . . . ________________________________________________________________________________
Date: Feb 27, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Relay failure modes
> >I'm installing my battery contactor (Cole Hersee) 'cap down'. That's fine. >It seems extremely unlikely that G loading would 'open' the contactor, Change 'unlikely' to 'impossible' > >but my question is what would be the system repercussions >should a battery contactor open while the alternator was >under normal system load? Not a thing. You probably won't know the contactor is open until you turn on the master during next pre-flight (depending on sequencing of switches). >Would the crowbar overvoltage protect the avionics? If the alternator were seriously unstable sans battery . . . but this is unlikely. If you have Klieg Lights on the wings or an electro-hydraulic landing gear system, then you may stall the system when those accessories are activated . . . but unless you make some LARGE changes in electrical system demands before landing, you'll probably be unaware of the loss of a battery contactor. Bob . . . ________________________________________________________________________________
Date: Feb 27, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Solder Station
At 08:45 PM 2/26/2017, you wrote: > > >I received the FX888D-23BY. So far in my life I've had 30w irons you >plug in and wait till it melts solder. This one is a joy relative to >that, I set the temp, maybe 650F is good... it gets to that in 20s. >I suppose it's great for my hobby use. that's about how long it takes my Metcal RFG-30 power supplies to warm up a 'electronics' tip. The big honker chisel tips a bit longer. BTW, after 40+ years of sifting through soldering iron holders, this one is my favorite: Emacs! You can't buy them any more but the stand is from Radio Shack . . one could probably fabricate or purchase something similar elsewhere. Took the base cover off and filled the cavity with a 'potting compound' consisting of shot shell pellets mixed with just enough epoxy to make them really stick together (Plaster of Paris might work as well). When the epoxy sets, put the base cover back on. The wet-sponge-tip-cleaner was replaced with a wad of stainless steel pot scrubber. It provides a good mechanical cleaning while taking little heat out of the tip. It's also easy to clean as bits of solder and tip-scum shake right out of it. I've been using this holder for close to 20 years with no urges to replace it. Bob . . . ________________________________________________________________________________
Subject: Re: Relay failure modes
From: "reaper" <grimmer.de(at)gmail.com>
Date: Feb 27, 2017
Great I'm using a 2-10 per Z-11P for Batt/Alt so I guess I would notice on shutdown. Thanks! dave Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466709#466709 ________________________________________________________________________________
Subject: Re: 3PDT switch swap for relay?
From: "Airdog77" <Airdog77(at)gmail.com>
Date: Feb 27, 2017
> > How was the original system found wanting? The automatic extension system on the original system only had one parameter: to drive the gear to extend when a preset airspeed, normally 90 knots, was reached as the aircraft decreased airspeed. It's simply an optional automatic feature to prevent a gear-up landing. Recently, Marc Zeitlin concluded a 1-year effort to modify this automatic extension system to add more parameters and eliminate the annoyances inherent to the single-parameter system, i.e. gear deployment during slow flight and stall practice. Marc added a lower speed parameter to create an upper and lower bracket for the airspeed to ensure that it must be above 40 knots for the system to operate. This is was to eliminate another annoyance of the system in that a circuit breaker had to pulled on the ground lest the system kick in with an ensuing uncommanded raising of the nose when the master switch was flipped on. Of course, due to CG reasons, we canard types like to keep our nose towards the pavement when the aircraft is not moving. Finally, to ensure it was simply an emergency backup for landing, Marc added a laser altimeter into the system and dialed it in to allow system operation only at or below 350 ft AGL. In other words, no more system nuisance deployments on high angle/slow climbouts. > > If plan-b is mechanically independent > of electrical system then why a 'backup' > electrical circuit? There are different versions of the EZnoselift nose gear system. One backup system is a mechanical setup where a ratchet wrench is used to ratchet the front gear down if one experiences an electrical system failure. Another backup system variant employs a small 1.2A battery that is used as an emergency power source to get the gear down in case of an electrical system failure. Marc has the mechanical backup system, and I have the backup battery system. The reasons for picking either (or none) backup version is of course personal preference. I chose the battery backup because it weighs considerably less, takes up no panel space as does the mechanical unit, and most importantly --for me-- if I'm working any non-standard issue while in the process of landing, I don't want to be messing around with a ratchet (which itself weighs as much as the small backup battery) and spending time getting the gear down when the flick of a switch will do it for me. > It's not clear to me what advantages > are realized with the added complexity. I'm not sure about the complexity of the system inherent to its design, either this version or the previous version. I do understand my goals and requirements, and how those stack up to availability of technology. I had the original system with its auto extension system. I was willing to accept its deficiencies for what it provided. After testing the backup battery I was also pleased that for a very small battery and 4 wires I had a viable backup for nose gear deployment separate from ship's power. When Marc developed his new auto extension system with more parameters, it fit the bill of exactly the type of system I was looking for (except no inclusion of the backup battery). Thus, through Marc's design, technology caught up to my preferred requirements. In regards to adding the two relays in place of one switch, I'll chalk it up managing effort within the project itself. I have motivation to implement Marc's new design for the features it offers, but I am not overly motivated to rip out a lot of previous work simply to eliminate a bit of acceptable complexity (in my book) in comparison to the effort required if I didn't add that complexity. In short, yes, I want the best systems possible ... but moreover, I want to get this bird in the air before I'm too old to fly it! Thanks! Wade -------- Airdog Wade Parton Building Long-EZ 916WP www.longezpush.com Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466712#466712 ________________________________________________________________________________
From: Charlie England <ceengland7(at)gmail.com>
Date: Feb 27, 2017
Subject: Re: 3PDT switch swap for relay?
On Mon, Feb 27, 2017 at 11:57 AM, Airdog77 wrote: > > > > > > How was the original system found wanting? > > > The automatic extension system on the original system only had one > parameter: to drive the gear to extend when a preset airspeed, normally 90 > knots, was reached as the aircraft decreased airspeed. It's simply an > optional automatic feature to prevent a gear-up landing. > > Recently, Marc Zeitlin concluded a 1-year effort to modify this automatic > extension system to add more parameters and eliminate the annoyances > inherent to the single-parameter system, i.e. gear deployment during slow > flight and stall practice. > > Marc added a lower speed parameter to create an upper and lower bracket > for the airspeed to ensure that it must be above 40 knots for the system to > operate. This is was to eliminate another annoyance of the system in that > a circuit breaker had to pulled on the ground lest the system kick in with > an ensuing uncommanded raising of the nose when the master switch was > flipped on. Of course, due to CG reasons, we canard types like to keep our > nose towards the pavement when the aircraft is not moving. > > Finally, to ensure it was simply an emergency backup for landing, Marc > added a laser altimeter into the system and dialed it in to allow system > operation only at or below 350 ft AGL. In other words, no more system > nuisance deployments on high angle/slow climbouts. > > > > > > If plan-b is mechanically independent > > of electrical system then why a 'backup' > > electrical circuit? > > > There are different versions of the EZnoselift nose gear system. One > backup system is a mechanical setup where a ratchet wrench is used to > ratchet the front gear down if one experiences an electrical system > failure. Another backup system variant employs a small 1.2A battery that > is used as an emergency power source to get the gear down in case of an > electrical system failure. Marc has the mechanical backup system, and I > have the backup battery system. > > The reasons for picking either (or none) backup version is of course > personal preference. I chose the battery backup because it weighs > considerably less, takes up no panel space as does the mechanical unit, and > most importantly --for me-- if I'm working any non-standard issue while in > the process of landing, I don't want to be messing around with a ratchet > (which itself weighs as much as the small backup battery) and spending time > getting the gear down when the flick of a switch will do it for me. > > > > It's not clear to me what advantages > > are realized with the added complexity. > > > I'm not sure about the complexity of the system inherent to its design, > either this version or the previous version. I do understand my goals and > requirements, and how those stack up to availability of technology. I had > the original system with its auto extension system. I was willing to > accept its deficiencies for what it provided. After testing the backup > battery I was also pleased that for a very small battery and 4 wires I had > a viable backup for nose gear deployment separate from ship's power. When > Marc developed his new auto extension system with more parameters, it fit > the bill of exactly the type of system I was looking for (except no > inclusion of the backup battery). Thus, through Marc's design, technology > caught up to my preferred requirements. > > In regards to adding the two relays in place of one switch, I'll chalk it > up managing effort within the project itself. I have motivation to > implement Marc's new design for the features it offers, but I am not overly > motivated to rip out a lot of previous work simply to eliminate a bit of > acceptable complexity (in my book) in comparison to the effort required if > I didn't add that complexity. > > In short, yes, I want the best systems possible ... but moreover, I want > to get this bird in the air before I'm too old to fly it! > > Thanks! > Wade > > -------- > Airdog > Wade Parton > Building Long-EZ 916WP > www.longezpush.com > My experience with retracts is somewhat limited (couple hundred hrs in a Swift), but something that seems common with backup gear systems is using an alternative method instead of a duplicate method. I'd assume that the ratchet method effectively bypasses or ignores the motor itself, while the backup power path you're using assumes that the motor itself, or its wiring, won't fail. The Swift I flew (electric pump driving hydraulic actuators) had a hand-cranked cable system to extend the gear. Nothing automatic about it, but if you had an electrical *or* hydraulic failure of any sort, you could still get the gear down. Is yours a nose-only retract, or all 3 legs? IIRC, the original VariEze just had a sacrificial pad under the nose, so if you forgot to extend the gear, you just rubbed off a bit of the pad. Is it different for the Long? Charlie ________________________________________________________________________________
Subject: Re: 3PDT switch swap for relay?
From: "Airdog77" <Airdog77(at)gmail.com>
Date: Feb 27, 2017
Hi Charlie, Yes, the ratchet method does bypass the gear motor. So if the electronics on the gear motor is bad, then you're right in that the backup battery wouldn't of course help anyway. As I mentioned to Bob, the ratchet system also takes up a lot of space behind the panel, which there is very little to start with in a Long-EZ. And again there's the heavier weight of it. As with any design endeavor on our planes that we build, I had to balance the pros and cons of each component that could possibly be pressed into use, this being one of them. Since I only have the conventional Long-EZ retractable nose gear like the Vari-Eze (vs. all 3 gear retracting), then a nose gear up landing becomes more about hurt pride and a day in the shop fixing a nose boo-boo. Of course this was a major deciding factor in going with a small, light backup battery that can be stuffed into a corner --and in a Long-EZ, that's saying a lot! ;) -- over the ratchet system. Here's a quote off of Jack Wilhelmson's EZNoseLift.com site, which I think helps explain the automatic retraction/extension system (yes, which is normally separate than the backup battery issue): "What is the main advantage of the automatic system over the manual system? The automatic system relieves the pilot of concern about forgetting to extend the gear due to distractions. A very large percentage of canard pilots have forgotten to extend the gear. While this is not the major catastrophe that it is in other aircraft, it is still causes damage to both the aircraft and the pilots confidence (EGO). I personally have forgotten to put the gear down. It is very unnerving especially to passengers. Also at large airports it becomes a reportable incident to the FAA. Some pilots have admitted to forgetting to put the gear down two or three times." Although the quote above may not necessarily paint canard pilots in a favorable light [maybe that's why I'm building one... ha!], it is being honest. Regards, Wade -------- Airdog Wade Parton Building Long-EZ 916WP www.longezpush.com Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466717#466717 ________________________________________________________________________________
Date: Feb 27, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: crimp tool positioner
At 11:14 AM 2/26/2017, you wrote: >m22520/7-02 available at mouser > Unless you can find one on eBay or some such used, they're pretty pricey . . . I'd made some in the past but couldn't put my hands on one. Went out to the shop and carved one out: Emacs! 3/8" rod stock of alum or steel works. I've used 3/8" grade 3 bolts as material source. The exact diameter is not critical. Turn down a 0.156" x 0.368" "smoke stack" on the end and then drill with #48 drill at least 0.5" deep. Attach to your Daniels tool with a small dab of RTV or E6000 . . . just enough to keep it from falling out. The positioner you see above placed the crimps on these pins . . . Emacs! . . . right where I wanted them. Bob . . . ________________________________________________________________________________
Date: Feb 27, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: 3PDT switch swap for relay?
> >In short, yes, I want the best systems possible ... but moreover, I >want to get this bird in the air before I'm too old to fly it! > >Thanks! >Wade Understand . . . Bob . . . ________________________________________________________________________________
Date: Feb 27, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: crimp tool positioner
At 08:47 AM 2/26/2017, you wrote: > >Hi all, Can some one tell me what positioner I need for the >standard D-sub pins for an MH860 crimp tool? Also known as M22520/7-01 >Thanks P.S. if you haven't already ordered/purchased one, you can have the DIY sample laying here on my desk . . . all my Daniels tools have positioners. Shoot me an address . . . Bob . . . ________________________________________________________________________________
From: Art Zemon <art(at)zemon.name>
Date: Feb 27, 2017
Subject: Kannad Integra ELT
Folks, Do you have any thoughts about the Kannad Integrat ELT? It is several hundred dollars less expensive than the competition. https://www.aircraftspruce.com/catalog/avpages/kannadintegraeasy.php Thanks, -- Art Z. -- https://CheerfulCurmudgeon.com/ *"If I am not for myself, who is for me? And if I am only for myself, what am I? And if not now, when?" Hillel* ________________________________________________________________________________
Subject: Re: Kannad Integra ELT
From: C&K <yellowduckduo(at)gmail.com>
Date: Feb 27, 2017
A couple of years ago my choice came down to a kannad that does not need an external antenna but does take several minutes to locate its gps position or the Ack that receives gps location from my portable nav gps and aircraft power whenever my master switch is on, and can therefore instantly transmit that gps position without taking minutes to locate the gps position when activated. The satelites should get a rough triangulated position from the kannad immediately but not a precise gps position. OTOH loss of an external antenna on competing ELT's is a significant concern. I don't know how much of this still applies to the current units. Ken On 27/02/2017 6:55 PM, Art Zemon wrote: > Folks, > > Do you have any thoughts about the Kannad Integrat ELT? It is several > hundred dollars less expensive than the competition. > https://www.aircraftspruce.com/catalog/avpages/kannadintegraeasy.php > > Thanks, > -- Art Z. > > -- > https://CheerfulCurmudgeon.com/ > > /"If I am not for myself, who is for me? And if I am only for myself, > what am I? And if not now, when?" Hillel/ ________________________________________________________________________________
From: Ken Ryan <keninalaska(at)gmail.com>
Date: Feb 27, 2017
Subject: Re: Kannad Integra ELT
I chose the Kannad because it was the smallest and the lightest. As time has passed, however, I came to desire that my ELT always have my GPS position ready to send as soon as I hit the button. So I ordered the NEMA connector for the Kannad that will allow that, but it is a very expensive part and I have been waiting for it for nearly two months now. On Mon, Feb 27, 2017 at 4:48 PM, C&K wrote: > > A couple of years ago my choice came down to a kannad that does not need > an external antenna but does take several minutes to locate its gps position > or > the Ack that receives gps location from my portable nav gps and aircraft > power whenever my master switch is on, and can therefore instantly transmit > that gps position without taking minutes to locate the gps position when > activated. > > The satelites should get a rough triangulated position from the kannad > immediately but not a precise gps position. OTOH loss of an external > antenna on competing ELT's is a significant concern. I don't know how much > of this still applies to the current units. > > Ken > > On 27/02/2017 6:55 PM, Art Zemon wrote: > >> Folks, >> >> Do you have any thoughts about the Kannad Integrat ELT? It is several >> hundred dollars less expensive than the competition. >> https://www.aircraftspruce.com/catalog/avpages/kannadintegraeasy.php >> >> Thanks, >> -- Art Z. >> >> -- >> https://CheerfulCurmudgeon.com/ >> >> /"If I am not for myself, who is for me? And if I am only for myself, >> what am I? And if not now, when?" Hillel/ >> > > ________________________________________________________________________________
From: Art Zemon <art(at)zemon.name>
Date: Feb 27, 2017
Subject: Re: Kannad Integra ELT
That's really good info. Thank you two. I had not realized that the Kannad did not continually know its location. Since I am building a metal airplane, I don't think the Kannad's internal antenna will be of any use at all. -- Art Z. On Mon, Feb 27, 2017 at 8:16 PM, Ken Ryan wrote: > I chose the Kannad because it was the smallest and the lightest. As time > has passed, however, I came to desire that my ELT always have my GPS > position ready to send as soon as I hit the button. So I ordered the NEMA > connector for the Kannad that will allow that, but it is a very expensive > part and I have been waiting for it for nearly two months now. > > On Mon, Feb 27, 2017 at 4:48 PM, C&K wrote: > >> >> A couple of years ago my choice came down to a kannad that does not need >> an external antenna but does take several minutes to locate its gps position >> or >> the Ack that receives gps location from my portable nav gps and aircraft >> power whenever my master switch is on, and can therefore instantly transmit >> that gps position without taking minutes to locate the gps position when >> activated. >> >> The satelites should get a rough triangulated position from the kannad >> immediately but not a precise gps position. OTOH loss of an external >> antenna on competing ELT's is a significant concern. I don't know how much >> of this still applies to the current units. >> > -- https://CheerfulCurmudgeon.com/ *"If I am not for myself, who is for me? And if I am only for myself, what am I? And if not now, when?" Hillel* ________________________________________________________________________________
Subject: Re: Kannad Integra ELT
From: C&K <yellowduckduo(at)gmail.com>
Date: Feb 27, 2017
I've been told that enough signal leaks out that they work just fine in a metal fuselage. I don't have a kannad but In Canada we can get an email confirming satellite reception when testing Elt's and I've never heard a complaint about kannad reception. I can say that the satellites pick up tests from an Ack unit in the back of a metal T hangar just fine so I can believe the kannads function as claimed. Ken On 27/02/2017 10:13 PM, Art Zemon wrote: > That's really good info. Thank you two. I had not realized that the > Kannad did not continually know its location. Since I am building a > metal airplane, I don't think the Kannad's internal antenna will be of > any use at all. > > -- Art Z. > > On Mon, Feb 27, 2017 at 8:16 PM, Ken Ryan > wrote: > > I chose the Kannad because it was the smallest and the lightest. > As time has passed, however, I came to desire that my ELT always > have my GPS position ready to send as soon as I hit the button. So > I ordered the NEMA connector for the Kannad that will allow that, > but it is a very expensive part and I have been waiting for it for > nearly two months now. > > On Mon, Feb 27, 2017 at 4:48 PM, C&K > wrote: > > > > > A couple of years ago my choice came down to a kannad that > does not need an external antenna but does take several > minutes to locate its gps position > or > the Ack that receives gps location from my portable nav gps > and aircraft power whenever my master switch is on, and can > therefore instantly transmit that gps position without taking > minutes to locate the gps position when activated. > > The satelites should get a rough triangulated position from > the kannad immediately but not a precise gps position. OTOH > loss of an external antenna on competing ELT's is a > significant concern. I don't know how much of this still > applies to the current units. > > > -- > https://CheerfulCurmudgeon.com/ > > /"If I am not for myself, who is for me? And if I am only for myself, > what am I? And if not now, when?" Hillel/ ________________________________________________________________________________
Subject: Re: Kannad Integra ELT
From: Werner Schneider <glastar(at)gmx.net>
Date: Feb 28, 2017
Hello Art, it is a fine piece of equipment and the internal antenna is a plus, but I do not understand your price question as an example: https://www.aircraftspruce.com/catalog/avpages/artex11-13989.php https://www.aircraftspruce.com/pages/av/elts_zack/elt406.php are several hundred $ cheaper or even less then half the price of the Kannad Cheers Werner On 28.02.2017 00:55, Art Zemon wrote: > Folks, > > Do you have any thoughts about the Kannad Integrat ELT? It is several > hundred dollars less expensive than the competition. > https://www.aircraftspruce.com/catalog/avpages/kannadintegraeasy.php > > ________________________________________________________________________________
From: Stuart Hutchison <stuart(at)stuarthutchison.com.au>
Subject: Re: Kannad Integra ELT
Date: Feb 28, 2017
Hey Ken, Theres an important safety point to clarify. The RCC will know that you (specifically you) are experiencing an emergency almost immediately after a serviceable 406 ELT activation, but without a GPS position they cant know where you are because the satellites can't fix "a rough triangulated position" in quick time. To fix non-GPS ELTs, a range of multi-role Low Earth Orbit (LEO) satellites (such as NOAA satellites with a COSPAS/SARSAT payload) track a network of orbital paths over the Earth (seemingly straight-line to a ground-based observer). These satellites receive and triangulate ELT/PLB/EPIRB fixes sent on 406.025 MHz, but the satellite cant tell which side you are on, so one satellite pass produces both a true and a false Doppler fix on opposite sides of track. Unless one fix is wildly improbable, first responders will often wait for a second, corroborating fix to resolve the ambiguity. Coverage is probably more saturated over the USA than here in Aus, but it can still take hours to resolve the ambiguity with a second LEO satellite pass on a different track. The accuracy of the Doppler fix depends on the stability of the ELT transmission frequency, which is why the old 121.5 / 243.0 MHz satellite receiver component was decommissioned over a decade ago (and that swept-tone ELT signals were generic and not unique to a particular platform, plus there was a 95% false alarm rate). For example, one of our old C-130H ELTs ejected from the tail in a known location and it took the LEO satellite system 9.5 hours to Doppler fix the initial location. Admittedly that was 121.5 / 243.0 MHz with poor frequency stability, but its the same LEO satellite network Doppler fixing our modern 406.025MHz signals. ELTs are still required to have 121.5 MHZ (and perhaps 243.0 MHz for military) as a homing signal for the final rescue itself, but this is why GPS is so important. Once activated, most modern GPSs will fix themselves in seconds (up to less than a few minutes depending on almanac download status, which happens via the GPS satellites) and then append the fix position in the 'long message' format to the Rescue Coordination Centre (RCC) via a GEO-stationary satellite (orbiting at the same rate the Earth rotates in space, so essentially stationary overhead each continent). In this way an accurate GPS position is simply bounced' off the GEO satellite to the RCC rather than waiting for passing LEO satellites to Doppler fix. Before the first GPS fix is achieved the ELT will nevertheless relay your unique 15 digit HEXID to the RCC (which, BTW, can be programmed to incorporate the 24-bit address code assigned to the aircrafts ADS-B transponder if you have one), so the RCC knows you have an emergency almost instantly. Food for thought: If you turn the ELT on in flight, it will begin to GPS fix and append the position in the signal to the RCC, but it could be that first fix takes longer than you have before reaching the ground/water. If you dont have time to turn the ELT on, it will probably activate on impact (my Kannad Compact certainly does), however, success then depends on continued integrity of the coax cable between the ELT and its antenna, which may be vulnerable to crash damage in your particular installation (perhaps lightly retained 'service loops' would be wise). Pre-loading the ELT with aircraft GPS position buys you some time to get your position off to the RCC on the way down (if you activate the ELT), but either way, the ELT isnt much use if the aircraft sinks underwater, in which case you would want to be floating around with a separate GPS PLB attached to you. My decision was to install an automatic ELT with in-built GPS (non aircraft integrated) that I intend to activate immediately in an emergency. If the ELT is damaged, subsequently fails or I have to swim out of the cockpit, I also have a PLB attached to myself. Militaries the world over do this too (in both ejection seat and non-ejection seat aircraft). V/R Stu > On 28 Feb 2017, at 12:48, C&K wrote: > > > A couple of years ago my choice came down to a kannad that does not need an external antenna but does take several minutes to locate its gps position > or > the Ack that receives gps location from my portable nav gps and aircraft power whenever my master switch is on, and can therefore instantly transmit that gps position without taking minutes to locate the gps position when activated. > > The satelites should get a rough triangulated position from the kannad immediately but not a precise gps position. OTOH loss of an external antenna on competing ELT's is a significant concern. I don't know how much of this still applies to the current units. > > Ken > > On 27/02/2017 6:55 PM, Art Zemon wrote: >> Folks, >> >> Do you have any thoughts about the Kannad Integrat ELT? It is several hundred dollars less expensive than the competition. >> https://www.aircraftspruce.com/catalog/avpages/kannadintegraeasy.php >> >> Thanks, >> -- Art Z. >> >> -- >> https://CheerfulCurmudgeon.com/ >> >> /"If I am not for myself, who is for me? And if I am only for myself, what am I? And if not now, when?" Hillel/ > > > > ________________________________________________________________________________
From: William Daniell <wdaniell.longport(at)gmail.com>
Date: Feb 28, 2017
Subject: Re: Kannad Integra ELT
Are ELT obligatory in the usa and canada? Will On Feb 28, 2017 05:59, "Stuart Hutchison" wrote: > stuart(at)stuarthutchison.com.au> > > Hey Ken, > > There=99s an important safety point to clarify. > > The RCC will know that you (specifically you) are experiencing an > emergency almost immediately after a serviceable 406 ELT activation, but > without a GPS position they can=99t know where you are because the satellites > can't fix "a rough triangulated position" in quick time. To fix non-GPS > ELTs, a range of multi-role Low Earth Orbit (LEO) satellites (such as NOA A > satellites with a COSPAS/SARSAT payload) track a network of orbital paths > over the Earth (seemingly straight-line to a ground-based observer). The se > satellites receive and triangulate ELT/PLB/EPIRB fixes sent on 406.025 MH z, > but the satellite can=99t tell which side you are on, so one satell ite pass > produces both a true and a false Doppler fix on opposite sides of track. > Unless one fix is wildly improbable, first responders will often wait for a > second, corroborating fix to resolve the ambiguity. Coverage is probably > more saturated over the USA than here in Aus, but it can still take hours > to resolve the ambiguity! > with a second LEO satellite pass on a different track. The accuracy of > the Doppler fix depends on the stability of the ELT transmission frequenc y, > which is why the old 121.5 / 243.0 MHz satellite receiver component was > decommissioned over a decade ago (and that swept-tone ELT signals were > generic and not unique to a particular platform, plus there was a 95% fal se > alarm rate). For example, one of our old C-130H ELTs ejected from the ta il > in a known location and it took the LEO satellite system 9.5 hours to > Doppler fix the initial location. Admittedly that was 121.5 / 243.0 MHz > with poor frequency stability, but its the same LEO satellite network > Doppler fixing our modern 406.025MHz signals. ELTs are still required to > have 121.5 MHZ (and perhaps 243.0 MHz for military) as a homing signal fo r > the final rescue itself, but this is why GPS is so important. > > Once activated, most modern GPSs will fix themselves in seconds (up to > less than a few minutes depending on almanac download status, which happe ns > via the GPS satellites) and then append the fix position in the 'long > message' format to the Rescue Coordination Centre (RCC) via a > GEO-stationary satellite (orbiting at the same rate the Earth rotates in > space, so essentially stationary overhead each continent). In this way an > accurate GPS position is simply =98bounced' off the GEO satellite t o the RCC > rather than waiting for passing LEO satellites to Doppler fix. Before th e > first GPS fix is achieved the ELT will nevertheless relay your unique 15 > digit HEXID to the RCC (which, BTW, can be programmed to incorporate the > 24-bit address code assigned to the aircraft=99s ADS-B transponder if you > have one), so the RCC knows you have an emergency almost instantly. > > Food for thought: > > If you turn the ELT on in flight, it will begin to GPS fix and append the > position in the signal to the RCC, but it could be that first fix takes > longer than you have before reaching the ground/water. If you don =99t have > time to turn the ELT on, it will probably activate on impact (my Kannad > Compact certainly does), however, success then depends on continued > integrity of the coax cable between the ELT and its antenna, which may be > vulnerable to crash damage in your particular installation (perhaps light ly > retained 'service loops' would be wise). Pre-loading the ELT with aircra ft > GPS position buys you some time to get your position off to the RCC on th e > way down (if you activate the ELT), but either way, the ELT isn=99t much use > if the aircraft sinks underwater, in which case you would want to be > floating around with a separate GPS PLB attached to you. > > My decision was to install an automatic ELT with in-built GPS (non > aircraft integrated) that I intend to activate immediately in an > emergency. If the ELT is damaged, subsequently fails or I have to swim o ut > of the cockpit, I also have a PLB attached to myself. Militaries the wor ld > over do this too (in both ejection seat and non-ejection seat aircraft). > > V/R Stu > > > > On 28 Feb 2017, at 12:48, C&K wrote: > > > > > > A couple of years ago my choice came down to a kannad that does not > need an external antenna but does take several minutes to locate its gps > position > > or > > the Ack that receives gps location from my portable nav gps and aircraf t > power whenever my master switch is on, and can therefore instantly transm it > that gps position without taking minutes to locate the gps position when > activated. > > > > The satelites should get a rough triangulated position from the kannad > immediately but not a precise gps position. OTOH loss of an external > antenna on competing ELT's is a significant concern. I don't know how muc h > of this still applies to the current units. > > > > Ken > > > > On 27/02/2017 6:55 PM, Art Zemon wrote: > >> Folks, > >> > >> Do you have any thoughts about the Kannad Integrat ELT? It is several > hundred dollars less expensive than the competition. > >> https://www.aircraftspruce.com/catalog/avpages/kannadintegraeasy.php > >> > >> Thanks, > >> -- Art Z. > >> > >> -- > >> https://CheerfulCurmudgeon.com/ > >> > >> /"If I am not for myself, who is for me? And if I am only for myself, > what am I? And if not now, when?" Hillel/ > > > > > > > > > > =========== =========== =========== =========== =========== > > ________________________________________________________________________________
Subject: Re: Kannad Integra ELT
From: Kelly McMullen <kellym(at)aviating.com>
Date: Feb 28, 2017
Short answer, yes. However, in the US (I don't know Canadian specifics) even the 1st generation, circa 1973 ELTs are legal to meet the requirement if they were installed prior to a specified date. 2nd generation 121.5 ELTs are required for new installations. 406 units are not required, no upgrade requirement forecast. It is all up to the aircraft owner what they want and are willing to pay. One overriding consideration is that a large portion of the US fleet must install ADS-B by 2020. It will provide an automatic trace of the aircraft for all but the first and last few hundred feet above the ground, depending on proximity to ground receivers. After spending $3000 and up for that equipment, owners may be reluctant to pay another $1000 for a 406 ELT and installation. On 2/28/2017 4:27 AM, William Daniell wrote: > Are ELT obligatory in the usa and canada? > Will ________________________________________________________________________________
Subject: Re: Kannad Integra ELT
From: John Tipton <jmtipton(at)btopenworld.com>
Date: Feb 28, 2017
What are your requirements, over here (Europe) we carry these: https://www.flightstore.co.uk/pilot-supplies-c1/safety-survival-c740/plb-and-elt-beacons-c164/mcmurdo-fastfind-220-plb-with-gps-p3878?gclid=CjwKEAiA3NTFBRDKheuO6IG43VQSJAA74F77PECVW8N0D_uBN-h8pwWywiltaxiQikL1P9fY62EjfBoC-3Hw_wcB John Sent from my iPad ----x--O--x---- > On 28 Feb 2017, at 01:31 pm, Kelly McMullen wrote: > > > > ________________________________________________________________________________
Subject: Re: Kannad Integra ELT
From: C&K <yellowduckduo(at)gmail.com>
Date: Feb 28, 2017
Thanks Stu I definitely overstated about triangulation. I concluded that the benefit of a 406 without immediate gps position was mostly identifying what aircraft was involved which contributes a lot. In theory if the alert with an aircraft ID gets out with a 406, coordinating with a flight plan etc. can quickly locate a 'very' general position which has some value especially for relatively common landing and takeoff incidents. Will - I'm not up to date on all the current ELT regs and interpolations but yes ELT's are mandatory in Canada. There are still 121.5 units in service and also aircraft flying with the units removed for annual certifications though. Ken On 28/02/2017 6:27 AM, William Daniell wrote: > Are ELT obligatory in the usa and canada? > Will > > On Feb 28, 2017 05:59, "Stuart Hutchison" > > > wrote: > > > > > Hey Ken, > > Theres an important safety point to clarify. > > The RCC will know that you (specifically you) are experiencing an > emergency almost immediately after a serviceable 406 ELT > activation, but without a GPS position they cant know where you > are because the satellites can't fix "a rough triangulated > position" in quick time. To fix non-GPS ELTs, a range of > multi-role Low Earth Orbit (LEO) satellites (such as NOAA > satellites with a COSPAS/SARSAT payload) track a network of > orbital paths over the Earth (seemingly straight-line to a > ground-based observer). These satellites receive and triangulate > ELT/PLB/EPIRB fixes sent on 406.025 MHz, but the satellite cant > tell which side you are on, so one satellite pass produces both a > true and a false Doppler fix on opposite sides of track. Unless > one fix is wildly improbable, first responders will often wait for > a second, corroborating fix to resolve the ambiguity. Coverage is > probably more saturated over the USA than here in Aus, but it can > still take hours to resolve the ambiguity! > with a second LEO satellite pass on a different track. The > accuracy of the Doppler fix depends on the stability of the ELT > transmission frequency, which is why the old 121.5 / 243.0 MHz > satellite receiver component was decommissioned over a decade ago > (and that swept-tone ELT signals were generic and not unique to a > particular platform, plus there was a 95% false alarm rate). For > example, one of our old C-130H ELTs ejected from the tail in a > known location and it took the LEO satellite system 9.5 hours to > Doppler fix the initial location. Admittedly that was 121.5 / > 243.0 MHz with poor frequency stability, but its the same LEO > satellite network Doppler fixing our modern 406.025MHz signals. > ELTs are still required to have 121.5 MHZ (and perhaps 243.0 MHz > for military) as a homing signal for the final rescue itself, but > this is why GPS is so important. > > Once activated, most modern GPSs will fix themselves in seconds > (up to less than a few minutes depending on almanac download > status, which happens via the GPS satellites) and then append the > fix position in the 'long message' format to the Rescue > Coordination Centre (RCC) via a GEO-stationary satellite (orbiting > at the same rate the Earth rotates in space, so essentially > stationary overhead each continent). In this way an accurate GPS > position is simply bounced' off the GEO satellite to the RCC > rather than waiting for passing LEO satellites to Doppler fix. > Before the first GPS fix is achieved the ELT will nevertheless > relay your unique 15 digit HEXID to the RCC (which, BTW, can be > programmed to incorporate the 24-bit address code assigned to the > aircrafts ADS-B transponder if you have one), so the RCC knows > you have an emergency almost instantly. > > Food for thought: > > If you turn the ELT on in flight, it will begin to GPS fix and > append the position in the signal to the RCC, but it could be that > first fix takes longer than you have before reaching the > ground/water. If you dont have time to turn the ELT on, it will > probably activate on impact (my Kannad Compact certainly does), > however, success then depends on continued integrity of the coax > cable between the ELT and its antenna, which may be vulnerable to > crash damage in your particular installation (perhaps lightly > retained 'service loops' would be wise). Pre-loading the ELT with > aircraft GPS position buys you some time to get your position off > to the RCC on the way down (if you activate the ELT), but either > way, the ELT isnt much use if the aircraft sinks underwater, in > which case you would want to be floating around with a separate > GPS PLB attached to you. > > My decision was to install an automatic ELT with in-built GPS (non > aircraft integrated) that I intend to activate immediately in an > emergency. If the ELT is damaged, subsequently fails or I have to > swim out of the cockpit, I also have a PLB attached to myself. > Militaries the world over do this too (in both ejection seat and > non-ejection seat aircraft). > > V/R Stu > > > > On 28 Feb 2017, at 12:48, C&K > wrote: > > > > > > > > A couple of years ago my choice came down to a kannad that does > not need an external antenna but does take several minutes to > locate its gps position > > or > > the Ack that receives gps location from my portable nav gps and > aircraft power whenever my master switch is on, and can therefore > instantly transmit that gps position without taking minutes to > locate the gps position when activated. > > > > The satelites should get a rough triangulated position from the > kannad immediately but not a precise gps position. OTOH loss of an > external antenna on competing ELT's is a significant concern. I > don't know how much of this still applies to the current units. > > > > Ken > > > > On 27/02/2017 6:55 PM, Art Zemon wrote: > >> Folks, > >> > >> Do you have any thoughts about the Kannad Integrat ELT? It is > several hundred dollars less expensive than the competition. > >> > https://www.aircraftspruce.com/catalog/avpages/kannadintegraeasy.php > > >> > >> Thanks, > >> -- Art Z. > >> > >> -- > >> https://CheerfulCurmudgeon.com/ > >> > >> /"If I am not for myself, who is for me? And if I am only for > myself, what am I? And if not now, when?" Hillel/ > > > > > > > > > > > =================================== > - > Electric-List" rel="noreferrer" > target="_blank">http://www.matronics.com/Navigator?AeroElectric-List > =================================== > FORUMS - > eferrer" target="_blank">http://forums.matronics.com > =================================== > WIKI - > errer" target="_blank">http://wiki.matronics.com > =================================== > b Site - > -Matt Dralle, List Admin. > rel="noreferrer" target="_blank">http://www.matronics.com/contribution > =================================== > > ________________________________________________________________________________
Subject: Re: Kannad Integra ELT
From: Alec Myers <alec(at)alecmyers.com>
Date: Feb 28, 2017
Except in limited circumstances, in Canada an ELT (either 121.5MHz or 406MHz) is required, yes. On 28Feb2017, at 6:27 AM, William Daniell wrote: Are ELT obligatory in the usa and canada? Will On Feb 28, 2017 05:59, "Stuart Hutchison" wrote: Hey Ken, Theres an important safety point to clarify. The RCC will know that you (specifically you) are experiencing an emergency almost immediately after a serviceable 406 ELT activation, but without a GPS position they cant know where you are because the satellites can't fix "a rough triangulated position" in quick time. To fix non-GPS ELTs, a range of multi-role Low Earth Orbit (LEO) satellites (such as NOAA satellites with a COSPAS/SARSAT payload) track a network of orbital paths over the Earth (seemingly straight-line to a ground-based observer). These satellites receive and triangulate ELT/PLB/EPIRB fixes sent on 406.025 MHz, but the satellite cant tell which side you are on, so one satellite pass produces both a true and a false Doppler fix on opposite sides of track. Unless one fix is wildly improbable, first responders will often wait for a second, corroborating fix to resolve the ambiguity. Coverage is probably more saturated over the USA than here in Aus, but it can still take hours to resolve the ambiguity! with a second LEO satellite pass on a different track. The accuracy of the Doppler fix depends on the stability of the ELT transmission frequency, which is why the old 121.5 / 243.0 MHz satellite receiver component was decommissioned over a decade ago (and that swept-tone ELT signals were generic and not unique to a particular platform, plus there was a 95% false alarm rate). For example, one of our old C-130H ELTs ejected from the tail in a known location and it took the LEO satellite system 9.5 hours to Doppler fix the initial location. Admittedly that was 121.5 / 243.0 MHz with poor frequency stability, but its the same LEO satellite network Doppler fixing our modern 406.025MHz signals. ELTs are still required to have 121.5 MHZ (and perhaps 243.0 MHz for military) as a homing signal for the final rescue itself, but this is why GPS is so important. Once activated, most modern GPSs will fix themselves in seconds (up to less than a few minutes depending on almanac download status, which happens via the GPS satellites) and then append the fix position in the 'long message' format to the Rescue Coordination Centre (RCC) via a GEO-stationary satellite (orbiting at the same rate the Earth rotates in space, so essentially stationary overhead each continent). In this way an accurate GPS position is simply bounced' off the GEO satellite to the RCC rather than waiting for passing LEO satellites to Doppler fix. Before the first GPS fix is achieved the ELT will nevertheless relay your unique 15 digit HEXID to the RCC (which, BTW, can be programmed to incorporate the 24-bit address code assigned to the aircrafts ADS-B transponder if you have one), so the RCC knows you have an emergency almost instantly. Food for thought: If you turn the ELT on in flight, it will begin to GPS fix and append the position in the signal to the RCC, but it could be that first fix takes longer than you have before reaching the ground/water. If you dont have time to turn the ELT on, it will probably activate on impact (my Kannad Compact certainly does), however, success then depends on continued integrity of the coax cable between the ELT and its antenna, which may be vulnerable to crash damage in your particular installation (perhaps lightly retained 'service loops' would be wise). Pre-loading the ELT with aircraft GPS position buys you some time to get your position off to the RCC on the way down (if you activate the ELT), but either way, the ELT isnt much use if the aircraft sinks underwater, in which case you would want to be floating around with a separate GPS PLB attached to you. My decision was to install an automatic ELT with in-built GPS (non aircraft integrated) that I intend to activate immediately in an emergency. If the ELT is damaged, subsequently fails or I have to swim out of the cockpit, I also have a PLB attached to myself. Militaries the world over do this too (in both ejection seat and non-ejection seat aircraft). V/R Stu > On 28 Feb 2017, at 12:48, C&K wrote: > > > A couple of years ago my choice came down to a kannad that does not need an external antenna but does take several minutes to locate its gps position > or > the Ack that receives gps location from my portable nav gps and aircraft power whenever my master switch is on, and can therefore instantly transmit that gps position without taking minutes to locate the gps position when activated. > > The satelites should get a rough triangulated position from the kannad immediately but not a precise gps position. OTOH loss of an external antenna on competing ELT's is a significant concern. I don't know how much of this still applies to the current units. > > Ken > > On 27/02/2017 6:55 PM, Art Zemon wrote: >> Folks, >> >> Do you have any thoughts about the Kannad Integrat ELT? It is several hundred dollars less expensive than the competition. >> https://www.aircraftspruce.com/catalog/avpages/kannadintegraeasy.php >> >> Thanks, >> -- Art Z. >> >> -- >> https://CheerfulCurmudgeon.com/ >> >> /"If I am not for myself, who is for me? And if I am only for myself, what am I? And if not now, when?" Hillel/ > > =================================== - Electric-List" rel="noreferrer" target="_blank">http://www.matronics.com/Navigator?AeroElectric-List =================================== FORUMS - eferrer" target="_blank">http://forums.matronics.com =================================== WIKI - errer" target="_blank">http://wiki.matronics.com =================================== b Site - -Matt Dralle, List Admin. rel="noreferrer" target="_blank">http://www.matronics.com/contribution =================================== ________________________________________________________________________________
Subject: Re: Kannad Integra ELT
From: Eric Page <edpav8r(at)yahoo.com>
Date: Feb 28, 2017
Correct. For the U.S., ELT requirements are detailed in FAR 91.207. http://preview.tinyurl.com/jhl8hfm The exception that's most commonly applicable to the Experimental aircraft c ommunity is that single seat aircraft are exempt. The wisdom of flying alon e without an emergency transmitter of some kind is another question... Eric > On Feb 28, 2017, at 5:31 AM, Kelly McMullen wrote: > Short answer, yes. > However, in the US (I don't know Canadian specifics) even the 1st generati on, circa 1973 ELTs are legal to meet the requirement if they were installed prior to a specified date. 2nd generation 121.5 ELTs are required for new i nstallations. 406 units are not required, no upgrade requirement forecast. I t is all up to the aircraft owner what they want and are willing to pay. > One overriding consideration is that a large portion of the US fleet must i nstall ADS-B by 2020. It will provide an automatic trace of the aircraft for all but the first and last few hundred feet above the ground, depending on p roximity to ground receivers. After spending $3000 and up for that equipment , owners may be reluctant to pay another $1000 for a 406 ELT and installatio n. > >> On 2/28/2017 4:27 AM, William Daniell wrote: >> Are ELT obligatory in the usa and canada? >> Will ________________________________________________________________________________
Subject: Re: 3PDT switch swap for relay?
From: "user9253" <fransew(at)gmail.com>
Date: Feb 28, 2017
Wade, There are 3 diodes in your drawing that appear to have their anodes connected together, even though there is no dot. Are they supposed to be connected? If so, how can current flow through back to back diodes? I understand that the diode pointing up is for arc suppression. How can the AUTO relay be energized when the negative side of its coil is connected to ground through its own normally open contacts? What am I missing? -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466757#466757 ________________________________________________________________________________
From: Ken Ryan <keninalaska(at)gmail.com>
Date: Feb 28, 2017
Subject: Re: Kannad Integra ELT
Stu, I do always carry a PLB with me. Why don't you buy the NEMA adapter so that your Kannad always knows your GPS position. That way, when you hit that button while going down, SAR will know exactly where you are. I don't particularly like spending another $342 but it's worth it to me. Alaska is big and it's hard to find lost airplanes. Many are never found. Ken On Tue, Feb 28, 2017 at 1:50 AM, Stuart Hutchison < stuart(at)stuarthutchison.com.au> wrote: > stuart(at)stuarthutchison.com.au> > > Hey Ken, > > There=99s an important safety point to clarify. > > The RCC will know that you (specifically you) are experiencing an > emergency almost immediately after a serviceable 406 ELT activation, but > without a GPS position they can=99t know where you are because the satellites > can't fix "a rough triangulated position" in quick time. To fix non-GPS > ELTs, a range of multi-role Low Earth Orbit (LEO) satellites (such as NOA A > satellites with a COSPAS/SARSAT payload) track a network of orbital paths > over the Earth (seemingly straight-line to a ground-based observer). The se > satellites receive and triangulate ELT/PLB/EPIRB fixes sent on 406.025 MH z, > but the satellite can=99t tell which side you are on, so one satell ite pass > produces both a true and a false Doppler fix on opposite sides of track. > Unless one fix is wildly improbable, first responders will often wait for a > second, corroborating fix to resolve the ambiguity. Coverage is probably > more saturated over the USA than here in Aus, but it can still take hours > to resolve the ambiguity! > with a second LEO satellite pass on a different track. The accuracy of > the Doppler fix depends on the stability of the ELT transmission frequenc y, > which is why the old 121.5 / 243.0 MHz satellite receiver component was > decommissioned over a decade ago (and that swept-tone ELT signals were > generic and not unique to a particular platform, plus there was a 95% fal se > alarm rate). For example, one of our old C-130H ELTs ejected from the ta il > in a known location and it took the LEO satellite system 9.5 hours to > Doppler fix the initial location. Admittedly that was 121.5 / 243.0 MHz > with poor frequency stability, but its the same LEO satellite network > Doppler fixing our modern 406.025MHz signals. ELTs are still required to > have 121.5 MHZ (and perhaps 243.0 MHz for military) as a homing signal fo r > the final rescue itself, but this is why GPS is so important. > > Once activated, most modern GPSs will fix themselves in seconds (up to > less than a few minutes depending on almanac download status, which happe ns > via the GPS satellites) and then append the fix position in the 'long > message' format to the Rescue Coordination Centre (RCC) via a > GEO-stationary satellite (orbiting at the same rate the Earth rotates in > space, so essentially stationary overhead each continent). In this way an > accurate GPS position is simply =98bounced' off the GEO satellite t o the RCC > rather than waiting for passing LEO satellites to Doppler fix. Before th e > first GPS fix is achieved the ELT will nevertheless relay your unique 15 > digit HEXID to the RCC (which, BTW, can be programmed to incorporate the > 24-bit address code assigned to the aircraft=99s ADS-B transponder if you > have one), so the RCC knows you have an emergency almost instantly. > > Food for thought: > > If you turn the ELT on in flight, it will begin to GPS fix and append the > position in the signal to the RCC, but it could be that first fix takes > longer than you have before reaching the ground/water. If you don =99t have > time to turn the ELT on, it will probably activate on impact (my Kannad > Compact certainly does), however, success then depends on continued > integrity of the coax cable between the ELT and its antenna, which may be > vulnerable to crash damage in your particular installation (perhaps light ly > retained 'service loops' would be wise). Pre-loading the ELT with aircra ft > GPS position buys you some time to get your position off to the RCC on th e > way down (if you activate the ELT), but either way, the ELT isn=99t much use > if the aircraft sinks underwater, in which case you would want to be > floating around with a separate GPS PLB attached to you. > > My decision was to install an automatic ELT with in-built GPS (non > aircraft integrated) that I intend to activate immediately in an > emergency. If the ELT is damaged, subsequently fails or I have to swim o ut > of the cockpit, I also have a PLB attached to myself. Militaries the wor ld > over do this too (in both ejection seat and non-ejection seat aircraft). > > V/R Stu > > > > On 28 Feb 2017, at 12:48, C&K wrote: > > > > > > A couple of years ago my choice came down to a kannad that does not > need an external antenna but does take several minutes to locate its gps > position > > or > > the Ack that receives gps location from my portable nav gps and aircraf t > power whenever my master switch is on, and can therefore instantly transm it > that gps position without taking minutes to locate the gps position when > activated. > > > > The satelites should get a rough triangulated position from the kannad > immediately but not a precise gps position. OTOH loss of an external > antenna on competing ELT's is a significant concern. I don't know how muc h > of this still applies to the current units. > > > > Ken > > > > On 27/02/2017 6:55 PM, Art Zemon wrote: > >> Folks, > >> > >> Do you have any thoughts about the Kannad Integrat ELT? It is several > hundred dollars less expensive than the competition. > >> https://www.aircraftspruce.com/catalog/avpages/kannadintegraeasy.php > >> > >> Thanks, > >> -- Art Z. > >> > >> -- > >> https://CheerfulCurmudgeon.com/ > >> > >> /"If I am not for myself, who is for me? And if I am only for myself, > what am I? And if not now, when?" Hillel/ > > > > > > > > > > =========== =========== =========== =========== =========== > > ________________________________________________________________________________
Subject: Re: 3PDT switch swap for relay?
From: "user9253" <fransew(at)gmail.com>
Date: Feb 28, 2017
Never mind. I realize that is a holding circuit as long as the switch is in the UP position. But there is a connecting dot missing, right? -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466759#466759 ________________________________________________________________________________
Subject: Re: 3PDT switch swap for relay?
From: "Airdog77" <Airdog77(at)gmail.com>
Date: Mar 01, 2017
Joe, Yes, that connecting dot is missing! That's how it was in the original diagram that I copied, and I spent quite a while trying to figure it out! I actually figured it out --with copious amounts of head scratching-- after I posted this latest diagram. I'm no electronics guru, but I had never seen diodes configured like that before on a diagram. As you may have noted, that relay (which has the 3 diodes treed off of it) is the heart of the auto gear extend feature and the its coil will not get powered unless EVERY parameter required occurs [throttle 40 knots & -------- Airdog Wade Parton Building Long-EZ 916WP www.longezpush.com Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466776#466776 ________________________________________________________________________________
Subject: Re: 3PDT switch swap for relay?
From: "Airdog77" <Airdog77(at)gmail.com>
Date: Mar 01, 2017
Joe, Yes, that connecting dot is missing! That's how it was in the original diagram that I copied, and I spent quite a while trying to figure it out! I actually figured it out --with copious amounts of head scratching-- after I posted this latest diagram. I'm no electronics guru, but I had never seen diodes configured like that before on a diagram. As you may have noted, that relay (which has the 3 diodes treed off of it) is the heart of the auto gear extend feature and the its coil will not get powered unless EVERY parameter required occurs (throttle less than 10 percent and airspeed between 40 knots & 90 knots) with the transistor opening to ground by the laser altimeter when it reaches -------- Airdog Wade Parton Building Long-EZ 916WP www.longezpush.com Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466777#466777 ________________________________________________________________________________
From: William Daniell <wdaniell.longport(at)gmail.com>
Date: Mar 01, 2017
Subject: Re: Kannad Integra ELT
Excellent thanks I am planning a move from Colombia to the US hence my interest. ELT are not required for Colombia Class 2 ultralights under which my Europa will be "certified". So I g William Daniell LONGPORT +57 310 295 0744 On Tue, Feb 28, 2017 at 9:42 AM, Alec Myers wrote: > > Except in limited circumstances, in Canada an ELT (either 121.5MHz or > 406MHz) is required, yes. > > > On 28Feb2017, at 6:27 AM, William Daniell > wrote: > > Are ELT obligatory in the usa and canada? > Will > > On Feb 28, 2017 05:59, "Stuart Hutchison" > wrote: > stuart(at)stuarthutchison.com.au> > > Hey Ken, > > There=99s an important safety point to clarify. > > The RCC will know that you (specifically you) are experiencing an > emergency almost immediately after a serviceable 406 ELT activation, but > without a GPS position they can=99t know where you are because the satellites > can't fix "a rough triangulated position" in quick time. To fix non-GPS > ELTs, a range of multi-role Low Earth Orbit (LEO) satellites (such as NOA A > satellites with a COSPAS/SARSAT payload) track a network of orbital paths > over the Earth (seemingly straight-line to a ground-based observer). The se > satellites receive and triangulate ELT/PLB/EPIRB fixes sent on 406.025 MH z, > but the satellite can=99t tell which side you are on, so one satell ite pass > produces both a true and a false Doppler fix on opposite sides of track. > Unless one fix is wildly improbable, first responders will often wait for a > second, corroborating fix to resolve the ambiguity. Coverage is probably > more saturated over the USA than here in Aus, but it can still take hours > to resolve the ambiguity! > with a second LEO satellite pass on a different track. The accuracy of > the Doppler fix depends on the stability of the ELT transmission frequenc y, > which is why the old 121.5 / 243.0 MHz satellite receiver component was > decommissioned over a decade ago (and that swept-tone ELT signals were > generic and not unique to a particular platform, plus there was a 95% fal se > alarm rate). For example, one of our old C-130H ELTs ejected from the ta il > in a known location and it took the LEO satellite system 9.5 hours to > Doppler fix the initial location. Admittedly that was 121.5 / 243.0 MHz > with poor frequency stability, but its the same LEO satellite network > Doppler fixing our modern 406.025MHz signals. ELTs are still required to > have 121.5 MHZ (and perhaps 243.0 MHz for military) as a homing signal fo r > the final rescue itself, but this is why GPS is so important. > > Once activated, most modern GPSs will fix themselves in seconds (up to > less than a few minutes depending on almanac download status, which happe ns > via the GPS satellites) and then append the fix position in the 'long > message' format to the Rescue Coordination Centre (RCC) via a > GEO-stationary satellite (orbiting at the same rate the Earth rotates in > space, so essentially stationary overhead each continent). In this way an > accurate GPS position is simply =98bounced' off the GEO satellite t o the RCC > rather than waiting for passing LEO satellites to Doppler fix. Before th e > first GPS fix is achieved the ELT will nevertheless relay your unique 15 > digit HEXID to the RCC (which, BTW, can be programmed to incorporate the > 24-bit address code assigned to the aircraft=99s ADS-B transponder if you > have one), so the RCC knows you have an emergency almost instantly. > > Food for thought: > > If you turn the ELT on in flight, it will begin to GPS fix and append the > position in the signal to the RCC, but it could be that first fix takes > longer than you have before reaching the ground/water. If you don =99t have > time to turn the ELT on, it will probably activate on impact (my Kannad > Compact certainly does), however, success then depends on continued > integrity of the coax cable between the ELT and its antenna, which may be > vulnerable to crash damage in your particular installation (perhaps light ly > retained 'service loops' would be wise). Pre-loading the ELT with aircra ft > GPS position buys you some time to get your position off to the RCC on th e > way down (if you activate the ELT), but either way, the ELT isn=99t much use > if the aircraft sinks underwater, in which case you would want to be > floating around with a separate GPS PLB attached to you. > > My decision was to install an automatic ELT with in-built GPS (non > aircraft integrated) that I intend to activate immediately in an > emergency. If the ELT is damaged, subsequently fails or I have to swim o ut > of the cockpit, I also have a PLB attached to myself. Militaries the wor ld > over do this too (in both ejection seat and non-ejection seat aircraft). > > V/R Stu > > > > On 28 Feb 2017, at 12:48, C&K wrote: > > > > > > A couple of years ago my choice came down to a kannad that does not > need an external antenna but does take several minutes to locate its gps > position > > or > > the Ack that receives gps location from my portable nav gps and aircraf t > power whenever my master switch is on, and can therefore instantly transm it > that gps position without taking minutes to locate the gps position when > activated. > > > > The satelites should get a rough triangulated position from the kannad > immediately but not a precise gps position. OTOH loss of an external > antenna on competing ELT's is a significant concern. I don't know how muc h > of this still applies to the current units. > > > > Ken > > > > On 27/02/2017 6:55 PM, Art Zemon wrote: > >> Folks, > >> > >> Do you have any thoughts about the Kannad Integrat ELT? It is several > hundred dollars less expensive than the competition. > >> https://www.aircraftspruce.com/catalog/avpages/kannadintegraeasy.php > >> > >> Thanks, > >> -- Art Z. > >> > >> -- > >> https://CheerfulCurmudgeon.com/ > >> > >> /"If I am not for myself, who is for me? And if I am only for myself, > what am I? And if not now, when?" Hillel/ > > > > > > > > > > > ======================== =========== > - > Electric-List" rel="noreferrer" target="_blank">http://www. > matronics.com/Navigator?AeroElectric-List > ======================== =========== > FORUMS - > eferrer" target="_blank">http://forums.matronics.com > ======================== =========== > WIKI - > errer" target="_blank">http://wiki.matronics.com > ======================== =========== > b Site - > -Matt Dralle, List Admin. > rel="noreferrer" target="_blank">http://www.matronics.com/contributio n > ======================== =========== > > =========== =========== =========== =========== =========== > > ________________________________________________________________________________
From: Art Zemon <art(at)zemon.name>
Date: Mar 01, 2017
Subject: Internal Balun Antenna Lead
Folks, I goofed and bought a RAMI AV-532 <http://www.rami.com/product/av-532/> instead of the AV-532L. The installation instructions say that this antenna requires an "integral balun cable assembly." Had I purchased the 532L, I would have received the cable assembly. Is this something that I can build? Or should I cough up $70 and buy one? Thanks, -- Art Z. -- https://CheerfulCurmudgeon.com/ *"If I am not for myself, who is for me? And if I am only for myself, what am I? And if not now, when?" Hillel* ________________________________________________________________________________
Subject: Re: Internal Balun Antenna Lead
From: "user9253" <fransew(at)gmail.com>
Date: Mar 02, 2017
Read this article: http://www.aeroelectric.com/articles/BALUN/Balun_Fabrication.html I would go fly the plane without a balun. If you are not satisfied with the reception, then make and install balun. But why try to make it perfect when it is already good enough? -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466798#466798 ________________________________________________________________________________
From: Richard Girard <aslsa.rng(at)gmail.com>
Date: Mar 02, 2017
Subject: Always check the ground, yet again
We use flashlights on a daily basis and our battery bill is pretty high because of it. We're making the leap to rechargeables but our first foray brought the old lesson about check the grounds first into play as I say, yet again. I would say the flashlight maker's name but I think the problem will be endemic to all that use the 18650 lithium ion battery. Anyway, the flashlight came in the mail, I put the battery in the charger and waited for the LED to turn green. Put battery in flashlight, hit the switch, nothing. Fiddled with it awhile, unscrewed cap/switch and put battery back in charger for another cycle. Again, no light. I unscrewed the end again only this time I noticed a white powder coming off the threads. Examination of the threads with a magnifying glass revealed that the threads were corroded and a vigorous brushing with a stainless steel brush fixed the symptom but not the problem. I compared the new flashlight with a AAA battery powered LED flashlight. The threads on the 18650 powered flashlight are bare aluminum. They have to be to complete the ground path for the circuit. The AAA flashlight has a plastic case that connects up the four batteries and has the ground path built into it. Two spring loaded pins on the forward end of the case connect to power and ground rings on a circuit board at the LED end of the flashlight. The threads are not part of the ground path. I briefly considered alodining the threads when good sense hit me with the realization that I do not need another project. A few key strokes and I was printing out a return label. So it seems to me that pretty much all the rechargeable aluminum flashlights that have no other ground path than *unprotected* threads are going to have this problem sooner or later. I was lucky in that the failure was immediate. If the manufacturer had put a 1/2 penny desiccant pack in the case I would probably have thrown it away in a year or two and been stuck with the bill. Rick Girard -- =9CBlessed are the cracked, for they shall let in the light.=9D Groucho Marx <http://www.goodreads.com/author/show/43244.Groucho_Marx> ________________________________________________________________________________
From: Alec Myers <alec(at)alecmyers.com>
Date: Mar 02, 2017
Subject: Re: Always check the ground, yet again
I have several flashlights as you describe, both $5 affairs from Banggood an d some very expensive ones - going back 5 years. No corrosion on any threads . I think you got unlucky! > On Mar 2, 2017, at 9:22 AM, Richard Girard wrote: > > We use flashlights on a daily basis and our battery bill is pretty high be cause of it. We're making the leap to rechargeables but our first foray brou ght the old lesson about check the grounds first into play as I say, yet aga in. > I would say the flashlight maker's name but I think the problem will be en demic to all that use the 18650 lithium ion battery. > Anyway, the flashlight came in the mail, I put the battery in the charger a nd waited for the LED to turn green. Put battery in flashlight, hit the swit ch, nothing. Fiddled with it awhile, unscrewed cap/switch and put battery ba ck in charger for another cycle. Again, no light. I unscrewed the end again o nly this time I noticed a white powder coming off the threads. Examination o f the threads with a magnifying glass revealed that the threads were corrode d and a vigorous brushing with a stainless steel brush fixed the symptom but not the problem. > I compared the new flashlight with a AAA battery powered LED flashlight. T he threads on the 18650 powered flashlight are bare aluminum. They have to b e to complete the ground path for the circuit. The AAA flashlight has a plas tic case that connects up the four batteries and has the ground path built i nto it. Two spring loaded pins on the forward end of the case connect to pow er and ground rings on a circuit board at the LED end of the flashlight. The threads are not part of the ground path. > I briefly considered alodining the threads when good sense hit me with the realization that I do not need another project. A few key strokes and I was printing out a return label. > So it seems to me that pretty much all the rechargeable aluminum flashligh ts that have no other ground path than unprotected threads are going to have this problem sooner or later. I was lucky in that the failure was immediate . If the manufacturer had put a 1/2 penny desiccant pack in the case I would probably have thrown it away in a year or two and been stuck with the bill. > > Rick Girard > > > -- > =9CBlessed are the cracked, for they shall let in the light.=9D Groucho Marx > > ________________________________________________________________________________
Subject: Re: Always check the ground, yet again
From: Eric Page <edpav8r(at)yahoo.com>
Date: Mar 02, 2017
What a strange experience. I have an aluminum 18650-powered flashlight in m y flight bag that I sourced from one of the offshore discount electronics em poria. It has a clear anodized finish and no apparent ground path from tail cap to business end except through the threads. It has been illuminating m y nighttime preflight walk-arounds for several years now without fail. Very bright, very reliable, very cheap. http://preview.tinyurl.com/her9d7w Eric ________________________________________________________________________________
From: Art Zemon <art(at)zemon.name>
Date: Mar 02, 2017
Subject: Mounting a VOR Antenna
Folks, UPS brought my VOR antenna yesterday, a RAMI AV-532 <http://www.rami.com/product/av-532/>. I have a couple of questions about mounting it. The installation instructions are "terse," to say the least. Am I right in assuming that neither one of the two studs should come in contact with the metal fuselage? How do I seal the antenna to the fuselage so that it is weather proof? Squirt some RTV under it before bolting it on and then run a bead of RTV around the outside edge? Just a bead around the outside? Something entirely different? Thanks, -- Art Z. -- https://CheerfulCurmudgeon.com/ *"If I am not for myself, who is for me? And if I am only for myself, what am I? And if not now, when?" Hillel* ________________________________________________________________________________
From: Sebastien <cluros(at)gmail.com>
Date: Mar 02, 2017
Subject: Re: Mounting a VOR Antenna
For sealing I used Alex Plus http://www.dap.com/dap-products-ph/alex-plus-acrylic-latex-caulk-plus-silicone/ On Thu, Mar 2, 2017 at 12:49 PM, Art Zemon wrote: > Folks, > > UPS brought my VOR antenna yesterday, a RAMI AV-532 > <http://www.rami.com/product/av-532/>. I have a couple of questions about > mounting it. The installation instructions are "terse," to say the least. > > Am I right in assuming that neither one of the two studs should come in > contact with the metal fuselage? > > How do I seal the antenna to the fuselage so that it is weather proof? > Squirt some RTV under it before bolting it on and then run a bead of RTV > around the outside edge? Just a bead around the outside? Something entirely > different? > > Thanks, > -- Art Z. > > -- > https://CheerfulCurmudgeon.com/ > > *"If I am not for myself, who is for me? And if I am only for myself, what > am I? And if not now, when?" Hillel* > ________________________________________________________________________________
From: Sebastien <cluros(at)gmail.com>
Date: Mar 02, 2017
Subject: Re: Mounting a VOR Antenna
Whoops, didn't read the whole question :(. Bead around the outside edge after installation. On Thu, Mar 2, 2017 at 1:18 PM, Sebastien wrote: > For sealing I used Alex Plus > > http://www.dap.com/dap-products-ph/alex-plus-acrylic- > latex-caulk-plus-silicone/ > > On Thu, Mar 2, 2017 at 12:49 PM, Art Zemon wrote: > >> Folks, >> >> UPS brought my VOR antenna yesterday, a RAMI AV-532 >> <http://www.rami.com/product/av-532/>. I have a couple of questions >> about mounting it. The installation instructions are "terse," to say the >> least. >> >> Am I right in assuming that neither one of the two studs should come in >> contact with the metal fuselage? >> >> How do I seal the antenna to the fuselage so that it is weather proof? >> Squirt some RTV under it before bolting it on and then run a bead of RTV >> around the outside edge? Just a bead around the outside? Something entirely >> different? >> >> Thanks, >> -- Art Z. >> >> -- >> https://CheerfulCurmudgeon.com/ >> >> *"If I am not for myself, who is for me? And if I am only for myself, >> what am I? And if not now, when?" Hillel* >> > > ________________________________________________________________________________
From: Charlie England <ceengland7(at)gmail.com>
Date: Mar 02, 2017
Subject: Re: Mounting a VOR Antenna
On Thu, Mar 2, 2017 at 2:49 PM, Art Zemon wrote: > Folks, > > UPS brought my VOR antenna yesterday, a RAMI AV-532 > <http://www.rami.com/product/av-532/>. I have a couple of questions about > mounting it. The installation instructions are "terse," to say the least. > > Am I right in assuming that neither one of the two studs should come in > contact with the metal fuselage? > > How do I seal the antenna to the fuselage so that it is weather proof? > Squirt some RTV under it before bolting it on and then run a bead of RTV > around the outside edge? Just a bead around the outside? Something entirely > different? > > Thanks, > -- Art Z. > > According to the 2nd image on that site, there are 2 mounting holes; those shouldn't have any issue with their screws contacting the a/c structure. You can use RTV to seal it to the fuselage, but be sure you get 'sensor safe' RTV for that use. Typical RTV releases acetic acid, which is corrosive. https://en.wikipedia.org/wiki/RTV_silicone I couldn't find the installation docs on the site, but it's logical that the pair of inner terminals would connect to the balun, and neither of those should contact the a/c structure. Note that since it's already a 50 ohm antenna, all the balun does is convert the transmission line from balanced, which is what the 'cat whisker' VOR antenna is, to 'unbalanced', which would be your coax that runs to the receiver. I think Joe pointed out that you can just hook the coax center lead to one terminal & the shield to the other, & go fly. It'll probably work perfectly, until some day you take it to a real antenna range and hook a multi-kilobuck RF analyzer to it. Then it won't work right, because that multi-kilobuck tester said it doesn't. Charlie ________________________________________________________________________________
Date: Mar 02, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Mounting a VOR Antenna
> I think Joe pointed out that you can just hook the coax center > lead to one terminal & the shield to the other, & go fly. It'll > probably work perfectly . . . Cessna flirted with baluns on their vertical fin cat-whiskers but the experiment didn't last long. I think for the duration of my tenure there (~5 years) they simply connected the coax shield and center to the two whiskers. >. . . until some day you take it to a real antenna range and hook a >multi-kilobuck RF analyzer to it. Then it won't work right, because >that multi-kilobuck tester said it doesn't . . . The balun shown at http://tinyurl.com/yytxwd3 is easy to make and would keep the $kilo$ tester happy. Bob . . . ________________________________________________________________________________
Date: Mar 02, 2017
From: bobsv35b(at)aol.com
Subject: Re: Mounting a VOR Antenna
Good Afternoon Art, I have not been following this discussion, but it appears to me that you have an antenna that was designed to be mounted in a vertical fn or on the belly of an airplane very near the aft point of the fuselage. Some years ago, those wre used at the rear of Bonanzas just barely ahead of the aft bulkhead. In any case, if it is not mounted quite far away from a flat portion of the fuselage, it wll have lousy reception. On the other side of that question, at the range (distance) from the station we tend to be using such an antennna, a wet noodle would probably work OK. Enroute most of us use a GPS to figure out where we are. If we are shooting a VOR approach or an approach using a localizer, we are so close to the transmitting antenna , it would be hard NOT to get an adequate signal. What am I missing? Happy Skies, Old Bob -----Original Message----- From: Art Zemon <art(at)zemon.name> Sent: Thu, Mar 2, 2017 2:54 pm Subject: AeroElectric-List: Mounting a VOR Antenna Folks, UPS brought my VOR antenna yesterday, a RAMI AV-532. I have a couple of questions about mounting it. The installation instructions are "terse," to say the least. Am I right in assuming that neither one of the two studs should come in contact with the metal fuselage? How do I seal the antenna to the fuselage so that it is weather proof? Squirt some RTV under it before bolting it on and then run a bead of RTV around the outside edge? Just a bead around the outside? Something entirely different? Thanks, -- Art Z. ________________________________________________________________________________
From: Art Zemon <art(at)zemon.name>
Date: Mar 02, 2017
Subject: Re: Mounting a VOR Antenna
Thanks, everybody. I'm glad that I didn't spend a lot of money on a cable with an internal balun. I will apply a bead of "sensor safe" RTV to the VOR antenna after mounting it and expect to fly high 'n' dry. Cheers, -- Art Z. -- https://CheerfulCurmudgeon.com/ *"If I am not for myself, who is for me? And if I am only for myself, what am I? And if not now, when?" Hillel* ________________________________________________________________________________
Subject: Re: Mounting a VOR Antenna
From: Kelly McMullen <kellym(at)aviating.com>
Date: Mar 02, 2017
Old Bob, You are probably correct for "most" VOR/Loc approaches, but some, rather than being within 10-12 mi of the transmitter, go more than 20 nm from the VOR and would probably do a lot of hunting with the needle at that range. While we do use GPS a lot, a lot of aircraft do not have a certified GPS in the panel, so the VOR is the "legal" nav method, and some airways still have 100 or slightly more nm from VOR at the changeover point. A good antenna with good install will receive that 100nm no sweat at say 10,000 ft. On 3/2/2017 3:09 PM, bobsv35b(at)aol.com wrote: > Good Afternoon Art, > > I have not been following this discussion, but it appears to me that > you have an antenna that was designed to be mounted in a vertical fn or > on the belly of an airplane very near the aft point of the fuselage. > Some years ago, those wre used at the rear of Bonanzas just barely ahead > of the aft bulkhead. > > In any case, if it is not mounted quite far away from a flat portion of > the fuselage, it wll have lousy reception. > > On the other side of that question, at the range (distance) from the > station we tend to be using such an antennna, a wet noodle would > probably work OK. Enroute most of us use a GPS to figure out where we > are. If we are shooting a VOR approach or an approach using a localizer, > we are so close to the transmitting antenna , it would be hard NOT to > get an adequate signal. > > What am I missing? > > Happy Skies, > > Old Bob > > > -----Original Message----- > From: Art Zemon <art(at)zemon.name> > To: aeroelectric-list > Sent: Thu, Mar 2, 2017 2:54 pm > Subject: AeroElectric-List: Mounting a VOR Antenna > > Folks, > > UPS brought my VOR antenna yesterday, a RAMI AV-532 > <http://www.rami.com/product/av-532/>. I have a couple of questions > about mounting it. The installation instructions are "terse," to say the > least. > > Am I right in assuming that neither one of the two studs should come in > contact with the metal fuselage? > > How do I seal the antenna to the fuselage so that it is weather proof? > Squirt some RTV under it before bolting it on and then run a bead of RTV > around the outside edge? Just a bead around the outside? Something > entirely different? > > Thanks, > -- Art Z. ________________________________________________________________________________
Date: Mar 02, 2017
From: bobsv35b(at)aol.com
Subject: Re: Mounting a VOR Antenna
Good Evening Kelly, My point, not well made, is that the type of antenna he is using will not have a good reception pattern mounted close to the ground plane of the airframe. However. it will work adequately close to the VOR or Localizer transmitter. I still like the blades on the tail, but they are expensive. The antenna in question will work quite well mounted on the fixed vertical tail feather of a Tri Pacer!! Happy Skies, Old Bob -----Original Message----- From: Kelly McMullen <kellym(at)aviating.com> Sent: Thu, Mar 2, 2017 6:27 pm Subject: Re: AeroElectric-List: Mounting a VOR Antenna Old Bob, You are probably correct for "most" VOR/Loc approaches, but some, rather than being within 10-12 mi of the transmitter, go more than 20 nm from the VOR and would probably do a lot of hunting with the needle at that range. While we do use GPS a lot, a lot of aircraft do not have a certified GPS in the panel, so the VOR is the "legal" nav method, and some airways still have 100 or slightly more nm from VOR at the changeover point. A good antenna with good install will receive that 100nm no sweat at say 10,000 ft. On 3/2/2017 3:09 PM, bobsv35b(at)aol.com wrote: > Good Afternoon Art, > > I have not been following this discussion, but it appears to me that > you have an antenna that was designed to be mounted in a vertical fn or > on the belly of an airplane very near the aft point of the fuselage. > Some years ago, those wre used at the rear of Bonanzas just barely ahead > of the aft bulkhead. > > In any case, if it is not mounted quite far away from a flat portion of > the fuselage, it wll have lousy reception. > > On the other side of that question, at the range (distance) from the > station we tend to be using such an antennna, a wet noodle would > probably work OK. Enroute most of us use a GPS to figure out where we > are. If we are shooting a VOR approach or an approach using a localizer, > we are so close to the transmitting antenna , it would be hard NOT to > get an adequate signal. > > What am I missing? > > Happy Skies, > > Old Bob > > > -----Original Message----- > From: Art Zemon <art(at)zemon.name> > To: aeroelectric-list > Sent: Thu, Mar 2, 2017 2:54 pm > Subject: AeroElectric-List: Mounting a VOR Antenna > > Folks, > > UPS brought my VOR antenna yesterday, a RAMI AV-532 > <http://www.rami.com/product/av-532/>. I have a couple of questions > about mounting it. The installation instructions are "terse," to say the > least. > > Am I right in assuming that neither one of the two studs should come in > contact with the metal fuselage? > > How do I seal the antenna to the fuselage so that it is weather proof? > Squirt some RTV under it before bolting it on and then run a bead of RTV > around the outside edge? Just a bead around the outside? Something > entirely different? > > Thanks, > -- Art Z. ________________________________________________________________________________
Date: Mar 02, 2017
From: bobsv35b(at)aol.com
Subject: Re: Mounting a VOR Antenna
Good Evening Kelly If I may make another comment, I think you will find that most low altitude VOR airways have the VORs less tham one hundred miles apart. Back in the nineties, I had to do some testing to get some blade antennas approved. The FEDs only asked that I check the reception pattern 50 mles from the station at ten thousand feet or less. Happy Skies, Old Bob -----Original Message----- From: bobsv35b <bobsv35b(at)aol.com> Sent: Thu, Mar 2, 2017 6:46 pm Subject: Re: AeroElectric-List: Mounting a VOR Antenna Good Evening Kelly, My point, not well made, is that the type of antenna he is using will not have a good reception pattern mounted close to the ground plane of the airframe. However. it will work adequately close to the VOR or Localizer transmitter. I still like the blades on the tail, but they are expensive. The antenna in question will work quite well mounted on the fixed vertical tail feather of a Tri Pacer!! Happy Skies, Old Bob -----Original Message----- From: Kelly McMullen <kellym(at)aviating.com> Sent: Thu, Mar 2, 2017 6:27 pm Subject: Re: AeroElectric-List: Mounting a VOR Antenna Old Bob, You are probably correct for "most" VOR/Loc approaches, but some, rather than being within 10-12 mi of the transmitter, go more than 20 nm from the VOR and would probably do a lot of hunting with the needle at that range. While we do use GPS a lot, a lot of aircraft do not have a certified GPS in the panel, so the VOR is the "legal" nav method, and some airways still have 100 or slightly more nm from VOR at the changeover point. A good antenna with good install will receive that 100nm no sweat at say 10,000 ft. On 3/2/2017 3:09 PM, bobsv35b(at)aol.com wrote: > Good Afternoon Art, > > I have not been following this discussion, but it appears to me that > you have an antenna that was designed to be mounted in a vertical fn or > on the belly of an airplane very near the aft point of the fuselage. > Some years ago, those wre used at the rear of Bonanzas just barely ahead > of the aft bulkhead. > > In any case, if it is not mounted quite far away from a flat portion of > the fuselage, it wll have lousy reception. > > On the other side of that question, at the range (distance) from the > station we tend to be using such an antennna, a wet noodle would > probably work OK. Enroute most of us use a GPS to figure out where we > are. If we are shooting a VOR approach or an approach using a localizer, > we are so close to the transmitting antenna , it would be hard NOT to > get an adequate signal. > > What am I missing? > > Happy Skies, > > Old Bob > > > -----Original Message----- > From: Art Zemon <art(at)zemon.name> > To: aeroelectric-list > Sent: Thu, Mar 2, 2017 2:54 pm > Subject: AeroElectric-List: Mounting a VOR Antenna > > Folks, > > UPS brought my VOR antenna yesterday, a RAMI AV-532 > <http://www.rami.com/product/av-532/>. I have a couple of questions > about mounting it. The installation instructions are "terse," to say the > least. > > Am I right in assuming that neither one of the two studs should come in > contact with the metal fuselage? > > How do I seal the antenna to the fuselage so that it is weather proof? > Squirt some RTV under it before bolting it on and then run a bead of RTV > around the outside edge? Just a bead around the outside? Something > entirely different? > > Thanks, > -- Art Z. ________________________________________________________________________________
Subject: Bending a SS VOR antenna
From: "whodja" <whodja(at)gmail.com>
Date: Mar 03, 2017
Any recommendations on bending a SS VOR antenna? Based on a modified mount my antennas come out of the mount at 90 and I would like to bend them to 45. Heat or no heat? Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466821#466821 ________________________________________________________________________________
From: William Hunter <billhuntersemail(at)gmail.com>
Date: Mar 03, 2017
Subject: M27500 Shielded Wire For Strobe
Greetings, I am wiring a Velocity composite aircraft. For my Whelen HDACF strobe light circuit I was planning on using the gold colored copper strand lamp cord from Home Depot... just kidding... I am actually planning on using Tefzel M22759/16 wire 18 guage from the CB to the overhead switch and then from the switch way back to the strobe unit mounted on the firewall (pusher airplane). Then... I read "somewhere" that the M27500 Shielded wire is recommended for this application so as to suppress the noise. Is this really necessary? THANKS!!! Bill Hunter ________________________________________________________________________________
Date: Mar 03, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: M27500 Shielded Wire For Strobe
At 07:58 AM 3/3/2017, you wrote: >Greetings,=C2 > >I am wiring a Velocity composite aircraft.=C2 > >For my Whelen HDACF strobe light circuit I was >planning on using the gold colored copper strand >lamp cord from Home Depot... just kidding... I >am actually planning on using Tefzel M22759/16 >wire 18 guage from the CB to the overhead switch >and then from the switch way back to the strobe >unit mounted on the firewall (pusher airplane).=C2 > >Then... I read "somewhere" that the M27500 >Shielded wire is recommended for this >application so as to suppress the noise.=C2 > >Is this really necessary?=C2 Shielding of wires breaks only ONE kind of noise propagation mode. This mode is very weak and then only applies to certain kinds of fast rising antagonists. No such antagonists exist on the DC power line to any modern piece of electronics . . . if it DOES demonstrate such antagonists, then those will be CONDUCTED into the rest of the system whether the wire is shielded or not . . . short answer: No Bob . . . ________________________________________________________________________________
From: William Hunter <billhuntersemail(at)gmail.com>
Date: Mar 03, 2017
Subject: Re: M27500 Shielded Wire For Strobe
Wow... Bob and Simon I am very grateful for your time. I cannot contribute much back to this forum however on other forums where I have some tid bits of ignorance to expound upon I try to help where I can so as to "cyber pay it forward". Yes it seemed odd to me to have to shield a DC supply wire to the power inputs of a DC unit. Output wires from the strobe box to the strobe lights on the wings could have a argument. I will certainly twist the power feed wire pairs as suggested for this box. I also have two Light Speed Plasma III ignition units and two aircraft batteries. Since Klaus recommends running the POS and NEG wires directly from the battery terminals (through a reset able CB) to the units I will also twist those pairs. My power feeds from the associated CB to the radios is a very small run and there is no negative wire nearby to twist so I guess that is a wash. I do have some other wires from DC CBs to switches and then to appliances such as landing /taxi/beacon /voltage regulators and some of those wires runs will be bundled next to the XPNDR /ADS-B /NAV/COM coaxial cables (using the coaxial cable Bob recommended). I suppose the shield on the coax will do the trick. Bill Hunter On Mar 3, 2017 09:56, "Robert L. Nuckolls, III" < nuckolls.bob(at)aeroelectric.com> wrote: > At 07:58 AM 3/3/2017, you wrote: > > Greetings,=C3=82 > > I am wiring a Velocity composite aircraft.=C3=82 > > For my Whelen HDACF strobe light circuit I was planning on using the gold > colored copper strand lamp cord from Home Depot... just kidding... I am > actually planning on using Tefzel M22759/16 wire 18 guage from the CB to > the overhead switch and then from the switch way back to the strobe unit > mounted on the firewall (pusher airplane).=C3=82 > > Then... I read "somewhere" that the M27500 Shielded wire is recommended > for this application so as to suppress the noise.=C3=82 > > Is this really necessary?=C3=82 > > > Shielding of wires breaks only ONE kind > of noise propagation mode. This mode is very weak > and then only applies to certain kinds of > fast rising antagonists. No such antagonists exist > on the DC power line to any modern piece of > electronics . . . if it DOES demonstrate such > antagonists, then those will be CONDUCTED into > the rest of the system whether the wire is shielded > or not . . . short answer: > > No > > > Bob . . . > ________________________________________________________________________________
Subject: Re: 3PDT switch swap for relay?
From: "user9253" <fransew(at)gmail.com>
Date: Mar 03, 2017
Cozy Nose Gear circuit is attached. I do not have a Cozy. If switch is in "UP" position and airspeed is greater than 40 and less than 90 and if throttle is closed and if altitude is less than 350 feet, then "AUTO" relay will energize and hold. The "UP" relay will drop out (if it was energized). The "DOWN" relay will energize. The "AUTO" relay will remain energized and holding until the switch is moved to the center, off, position or moved to the down position. "Auto down" is disabled when switch is off. Comments and criticism welcome. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466838#466838 Attachments: http://forums.matronics.com//files/cozy_nose_gear_185.jpg ________________________________________________________________________________
Date: Mar 03, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: M27500 Shielded Wire For Strobe
At 01:13 PM 3/3/2017, you wrote: >Wow... Bob and Simon I am very grateful for your >time. I cannot contribute much back to this >forum however on other forums where I have some >tid bits of ignorance to expound upon I try to >help where I can so as to "cyber pay it forward".=C2 > >Yes it seemed odd to me to have to shield a DC >supply wire to the power inputs of a DC unit. >Output wires from the strobe box to the strobe >lights on the wings could have a argument.=C2 > >I will certainly twist the power feed wire pairs as suggested for this box.=C2 > >I also have two Light Speed Plasma III ignition >units and two aircraft batteries. Since Klaus >recommends running the POS and NEG wires >directly from the battery terminals (through a >reset able CB) to the units I will also twist those pairs.=C2 That's a bit of OVERKILL . . . strike that . . . it's a LOT of overkill. Klaus and I had had some discussions about it and he didn't disagree with me but still seems to get some kind of comfort/satisfaction from running wires directly to batteries. Failure mode effects analysis and simple probability studies demonstrate that each ignition simply needs its own power source with no chance of single failure bringing down both ignition systems. A prime example of yet another flavor of poor FMEA is illustrated here: http://tinyurl.com/msfmldj If I were putting Lightspeed (or any other pair of engine support accessories) in a TC aircraft, I think my DARs would be happy with one ignition powered from the battery bus on its own breaker/fuse and powering the other from the main bus . . it too powered by its own protection. Ground the accessories locally (metal airplane) or to the grounding hub on the firewall (see Figure Z-15). Twisting the power/ground pairs is of no value in reduction of noise. If the accessory dumps and excessive level of noise back to the bus then shielding/twisting won't help . . . furhter, the product would not pass DO-160 qualification testing for installation on a TC aircraft. >My power feeds from the associated CB to the >radios is a very small run and there is no >negative wire nearby to twist so I guess that is a wash.=C2 Scrap the twisting thing . . . >I do have some other wires from DC CBs to >switches and then to appliances such as landing >/taxi/beacon /voltage regulators and some of >those wires runs will be bundled next to the >XPNDR /ADS-B /NAV/COM coaxial cables (using the >coaxial cable Bob recommended). I suppose the >shield on the coax will do the trick.=C2 Your filtering apples out of your sack of oranges. Shields on coaxes have a completely different task . . . they have nothing in common with shielding as a noise abatement device. Coaxes bundled with virtually any other wires raises no concerns for inter-system interference. Bob . . . ________________________________________________________________________________
From: William Hunter <billhuntersemail(at)gmail.com>
Date: Mar 03, 2017
Subject: Re: M27500 Shielded Wire For Strobe
Thanks Bob for the valuable information!!! Bill Hunter On Mar 3, 2017 16:55, "Robert L. Nuckolls, III" < nuckolls.bob(at)aeroelectric.com> wrote: > At 01:13 PM 3/3/2017, you wrote: > > Wow... Bob and Simon I am very grateful for your time. I cannot contribut e > much back to this forum however on other forums where I have some tid bit s > of ignorance to expound upon I try to help where I can so as to "cyber pa y > it forward".=C3=82 > > Yes it seemed odd to me to have to shield a DC supply wire to the power > inputs of a DC unit. Output wires from the strobe box to the strobe light s > on the wings could have a argument.=C3=82 > > I will certainly twist the power feed wire pairs as suggested for this > box.=C3=82 > > I also have two Light Speed Plasma III ignition units and two aircraft > batteries. Since Klaus recommends running the POS and NEG wires directly > from the battery terminals (through a reset able CB) to the units I will > also twist those pairs.=C3=82 > > > That's a bit of OVERKILL . . . strike that . . . > it's a LOT of overkill. Klaus and I had > had some discussions about it and he didn't > disagree with me but still seems to get some kind > of comfort/satisfaction from running wires directly > to batteries. > > Failure mode effects analysis and simple probability > studies demonstrate that each ignition simply needs > its own power source with no chance of single failure > bringing down both ignition systems. A prime example > of yet another flavor of poor FMEA is illustrated > here: http://tinyurl.com/msfmldj > > If I were putting Lightspeed (or any other pair > of engine support accessories) in a TC aircraft, > I think my DARs would be happy with one ignition > powered from the battery bus on its own breaker/fuse > and powering the other from the main bus . . it > too powered by its own protection. Ground the > accessories locally (metal airplane) or to the > grounding hub on the firewall (see Figure Z-15). > > Twisting the power/ground pairs is of no value > in reduction of noise. If the accessory dumps > and excessive level of noise back to the bus then > shielding/twisting won't help . . . furhter, the > product would not pass DO-160 qualification > testing for installation on a TC aircraft. > > My power feeds from the associated CB to the radios is a very small run > and there is no negative wire nearby to twist so I guess that is a wash. =C3=82 > > > Scrap the twisting thing . . . > > > I do have some other wires from DC CBs to switches and then to appliances > such as landing /taxi/beacon /voltage regulators and some of those wires > runs will be bundled next to the XPNDR /ADS-B /NAV/COM coaxial cables > (using the coaxial cable Bob recommended). I suppose the shield on the co ax > will do the trick.=C3=82 > > > Your filtering apples out of your sack of > oranges. Shields on coaxes have a completely > different task . . . they have nothing in > common with shielding as a noise abatement > device. Coaxes bundled with virtually > any other wires raises no concerns for > inter-system interference. > > Bob . . . > ________________________________________________________________________________
Subject: BATTERY FUSE
From: "user9253" <fransew(at)gmail.com>
Date: Mar 04, 2017
A friend of mine is building a plane with an 8 cylinder automotive engine. I noticed that he had installed a 100 amp ANL fuse in series with the battery cable. The fuse is located 6 inches from the battery and all battery current will go through that fuse including starter current. I asked my friend if that 100 amp ANL will handle the starter current. His response was, "It's a 35 amp battery." I told him that a 100 amp ANL might not handle starting current. He said that if it doesn't, he will replace it with a 150 amp. I think that the fuse will need to be bigger, like 200 amp or more. Actually I do not think that there should be a fuse in series with the battery cable at all. It is one more thing to fail and it adds resistance to the battery cranking circuit. How can I convince my friend that fuse is not necessary or even desired? If he will not change his mind, what size ANL fuse should he use? -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466858#466858 ________________________________________________________________________________
Subject: Re: BATTERY FUSE
From: C&K <yellowduckduo(at)gmail.com>
Date: Mar 04, 2017
Tell him to crank it for 20 seconds and check the temperature of the ANL?? If he was serious about "It's a 35 amp battery", the larger implications are scary for someone trying to run an automotive engine! A few guys put the blinders on by putting all their dollars and faith in a particular vendor who may not be giving the best advice, they may be unreceptive to any other ideas. Some guys just have to learn the hard way but assure him that an ANL in the ground circuit is not standard practice. And don't put yourself in the position where a friend or lawyer will claim you oversaw the project. Does his second engine ground path provide a current path to the alternator? That reduces the chance that he will notice if the ANL pops during a successful engine start though. He does have a second heavy grounding strap/wire on his electric dependent engine?? FWIW with a crude meter I used to see well over 100 amps cranking sixes and eights although it pulses heavily at each compression stroke. DC (no typo) clamp on meters can be had for under $20. these days on ebay but they are not very useful for pulsating loads like a starter. The 100 ANL will probably work ...for awhile. And hopefully he'll be on the ground when it goes bad. I've also seen some 4 cylinder engines that turn over faster and draw more current than the slower cranking larger engines. Ken On 04/03/2017 11:21 AM, user9253 wrote: > > A friend of mine is building a plane with an 8 cylinder automotive engine. I noticed that he had installed a 100 amp ANL fuse in series with the battery cable. The fuse is located 6 inches from the battery and all battery current will go through that fuse including starter current. I asked my friend if that 100 amp ANL will handle the starter current. His response was, "It's a 35 amp battery." I told him that a 100 amp ANL might not handle starting current. He said that if it doesn't, he will replace it with a 150 amp. > I think that the fuse will need to be bigger, like 200 amp or more. Actually I do not think that there should be a fuse in series with the battery cable at all. It is one more thing to fail and it adds resistance to the battery cranking circuit. How can I convince my friend that fuse is not necessary or even desired? If he will not change his mind, what size ANL fuse should he use? > > -------- > Joe Gores > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=466858#466858 > > ________________________________________________________________________________
Subject: Re: BATTERY FUSE
From: "user9253" <fransew(at)gmail.com>
Date: Mar 04, 2017
I should have been more specific about the battery cable. He put the ANL in the positive cable, not the ground cable. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466862#466862 ________________________________________________________________________________
Subject: Re: BATTERY FUSE
From: Kelly McMullen <kellym(at)aviating.com>
Date: Mar 04, 2017
The battery cable doesn't need protection. If it shorts, it will be a very short term welding cable. As I'm sure you are trying to persuade, the ANL should go in the alternator power output cable, and be sized appropriate to the alternator capacity. Battery size is mostly irrelevant. The battery/starter cables only need to carry big current during cranking, and fusing that circuit makes zero sense. If they fail during cranking, it will be on the ground, and not a hazard to pilot or pax. On 3/4/2017 12:00 PM, user9253 wrote: > > I should have been more specific about the battery cable. He put the ANL in the positive cable, not the ground cable. > > -------- > Joe Gores > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=466862#466862 > > ________________________________________________________________________________
Subject: Re: BATTERY FUSE
From: "Eric Page" <edpav8r(at)yahoo.com>
Date: Mar 05, 2017
One thing that wasn't mentioned in the other responses... I'm sure you're aware -- but your friend clearly is not -- that a "35-amp battery" is in no way limited to a maximum current output of 35 amps. That number is an expression of battery capacity: in this case 35 ampere-hours. A battery's ability to grunt large output currents depends on its internal resistance, which will vary with chemistry, physical construction, temperature, age, and so on. A lead-acid starting battery is typically capable of supplying hundreds of amps. Eric user9253 wrote: > A friend of mine is building a plane with an 8 cylinder automotive engine. I noticed that he had installed a 100 amp ANL fuse in series with the battery cable. The fuse is located 6 inches from the battery and all battery current will go through that fuse including starter current. I asked my friend if that 100 amp ANL will handle the starter current. His response was, "It's a 35 amp battery." [SNIP] > Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466889#466889 ________________________________________________________________________________
From: Art Zemon <art(at)zemon.name>
Date: Mar 05, 2017
Subject: Eye protection required
This slip of paper came with my transponder antenna. Today I have learned that I need eye protection to read AC43.13-2A =F0=9F=98=8E -- Art Z. Sent from my phone. Please excuse brevity and bizarre typos. ________________________________________________________________________________
Date: Mar 05, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: BATTERY FUSE
At 10:21 AM 3/4/2017, you wrote: > >A friend of mine is building a plane with an 8 cylinder automotive >engine. I noticed that he had installed a 100 amp ANL fuse in >series with the battery cable. The fuse is located 6 inches from >the battery and all battery current will go through that fuse >including starter current. I asked my friend if that 100 amp ANL >will handle the starter current. His response was, "It's a 35 amp >battery." I told him that a 100 amp ANL might not handle starting >current. He said that if it doesn't, he will replace it with a 150 amp. > I think that the fuse will need to be bigger, like 200 amp or > more. Actually I do not think that there should be a fuse in > series with the battery cable at all. It is one more thing to fail > and it adds resistance to the battery cranking circuit. How can I > convince my friend that fuse is not necessary or even desired? If > he will not change his mind, what size ANL fuse should he use? Fuses are cheap, after he pops the first one, he'll discover that upsizing the limiter is indicated. Over a century of experience and product evolution it was rationally deduced that fat wires in light aircraft do not benefit from the addition of over current protection. Consider that hard-fault protection for battery excited fat-wires can exceed 1000 amps. Okay, what's a hard fault? Get out your hammers, chisels and pry-bars. What would you do to create a connection to any 'grounded' feature of the aircraft such that great amounts of current can flow . . . for seconds if not tens of seconds? Experience and experiments tell us that inadvertent and tentative contact of fat wires against anything 'grounded' is orders of magnitude more likely to burn away the conductors . . . with no observable damage to the fat-wire. I share your concerns but perhaps for not the same reasons. Clearly, this gentleman doesn't have a very good grasp of the simple- ideas behind the performance and selection of components. It seem likely that the conversation you had with him about a battery fuse could be repeated many times over concerning other aspects of the build. Perhaps the best thing we can do for him is get him a copy of the 'Connection and see how or if it changes his levels of curiosity/awareness. I'll donate one to the cause. Send me you mailing address. Bob . . . ________________________________________________________________________________
Subject: Re: BATTERY FUSE
From: "user9253" <fransew(at)gmail.com>
Date: Mar 05, 2017
Bob and others, thanks for your input. My friend already has a copy of your book. Thanks for the offer. I will quote some of the comments to my friend (and leave out others that he might take offense to). -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466902#466902 ________________________________________________________________________________
From: Bill Allen <billallensworld(at)gmail.com>
Date: Mar 06, 2017
Subject: Re: BATTERY FUSE
I think that this maybe an example of how what is appropriate standard practice in one industry is not appropriate in another. International safety standards for autos require that, in the event of an impact sufficient to trigger the airbags, certain other items are also activated, amongst which is the automatic battery disconnect. Most vehicles also have separate feeds/fusible links for the starter and consumers, with just the battery feed to the starter becoming disconnected in an impact. Other inappropriate (to aviation) items are fault detection which place the engine management in "limp mode" which will get a car home at low speed, but cause a forced landing in an aircraft. There are many other reasons why auto engines have a much higher risk of failure than aircraft engines, but to successfully transfer an auto engine to an aviation environment requires a much deeper understanding of the environment and operation of both than would at first appear. I hope your friend has done his homework. Bill Allen LongEzDiesel G-LEZE CozyIV G-BYLZ VariEze N2CR On Sun, 5 Mar 2017 at 21:27, Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > At 10:21 AM 3/4/2017, you wrote: > > > A friend of mine is building a plane with an 8 cylinder automotive > engine. I noticed that he had installed a 100 amp ANL fuse in series with > the battery cable. The fuse is located 6 inches from the battery and all > battery current will go through that fuse including starter current. I > asked my friend if that 100 amp ANL will handle the starter current. His > response was, "It's a 35 amp battery." I told him that a 100 amp ANL might > not handle starting current. He said that if it doesn't, he will replace > it with a 150 amp. > I think that the fuse will need to be bigger, like 200 amp or more. > Actually I do not think that there should be a fuse in series with the > battery cable at all. It is one more thing to fail and it adds resistance > to the battery cranking circuit. How can I convince my friend that fuse is > not necessary or even desired? If he will not change his mind, what size > ANL fuse should he use? > > > Fuses are cheap, after he pops the first one, > he'll discover that upsizing the limiter is > indicated. > > Over a century of experience and product > evolution it was rationally deduced that > fat wires in light aircraft do not benefit > from the addition of over current protection. > Consider that hard-fault protection for > battery excited fat-wires can exceed 1000 > amps. Okay, what's a hard fault? Get out > your hammers, chisels and pry-bars. What > would you do to create a connection to any > 'grounded' feature of the aircraft such > that great amounts of current can flow . . . > for seconds if not tens of seconds? > > Experience and experiments tell us > that inadvertent and tentative contact > of fat wires against anything 'grounded' > is orders of magnitude more likely to burn > away the conductors . . . with no observable > damage to the fat-wire. > > I share your concerns but perhaps for not > the same reasons. Clearly, this gentleman > doesn't have a very good grasp of the simple- > ideas behind the performance and selection of > components. It seem likely that the conversation > you had with him about a battery fuse could > be repeated many times over concerning other > aspects of the build. > > Perhaps the best thing we can do for him > is get him a copy of the 'Connection and > see how or if it changes his levels of > curiosity/awareness. I'll donate one to > the cause. Send me you mailing address. > > Bob . . . > -- Bill Allen LongEz160 N99BA FD51 CZ4 G-BYLZ EGBJ ________________________________________________________________________________
Subject: Troubleshooting Assistance Radio
From: "Jim Heekin" <heekin(at)knights.ucf.edu>
Date: Mar 06, 2017
Folks, I would really appreciate some advice I've been wandering in the wilderness for a couple of days now. Original condition of the radio stack: KMA-24 audio panel, two KX-155s (comm 1 and 2), NAT AA80-001 intercom, Narco 150 transponder and TCI digitizer. The mission was to replace the Narco 150 with an NGT-9000 for compliance with the ADS-B mandate. Because of the NGTs enhanced display, I positioned it at the top of the radio stack just below the KMA-24 audio panel. The two KX-155s were moved down a notch to a position just below the NGT. In the process I took the opportunity to remove a significant amount of orphan wire that remained after previous avionics upgrades, both behind the panel and in the floor. The good news the NGT checks out and works as advertised. The more challenging news I've lost the ability to transmit voice modulation from the KX-155s. The intercom functions properly from all four positions in the aircraft using various headsets. The radios transmit when the buttons on the yokes are pushed. The intercom indicates transmission (light shows green) and a signal is getting out (I can key the airports weather advisory report with four clicks). But, no voice transmission results when the transmit button is keyed and there is no sidetone in the headsets. The standby mic wired into the intercom system for emergency power outage does not seem to function for voice transmission either. Initially, I thought I may have disturbed the connections between the intercom and the audio panel in the process of removing and lowering the KX-155s. I removed both the audio panel and the intercom and put a tracer on the logical wires (radio mic hi, radio keyline and radio audio hi in the intercom harness). All indicated continuity from the intercom harness into the audio panel connector. I would greatly appreciate any suggestions on next steps that I might check or try. I can post the pin configurations for each appliance if that would be helpful to the analysis. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466943#466943 ________________________________________________________________________________
From: "Stein Bruch" <stein(at)steinair.com>
Subject: Troubleshooting Assistance Radio
Date: Mar 06, 2017
If the TX lights come on the KX's and your intercom is working great between headsets just sitting there, it almost has to be the Mic Audio Hi wires for the KX's (either between the radios and the KMA or between the KMA and the NAT). I'd look between the NAT and the KMA first... Cheers, Stein -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Jim Heekin Sent: Monday, March 06, 2017 1:18 PM Subject: AeroElectric-List: Troubleshooting Assistance Radio --> Folks, I would really appreciate some advice I've been wandering in the wilderness for a couple of days now. Original condition of the radio stack: KMA-24 audio panel, two KX-155s (comm 1 and 2), NAT AA80-001 intercom, Narco 150 transponder and TCI digitizer. The mission was to replace the Narco 150 with an NGT-9000 for compliance with the ADS-B mandate. Because of the NGTs enhanced display, I positioned it at the top of the radio stack just below the KMA-24 audio panel. The two KX-155s were moved down a notch to a position just below the NGT. In the process I took the opportunity to remove a significant amount of orphan wire that remained after previous avionics upgrades, both behind the panel and in the floor. The good news the NGT checks out and works as advertised. The more challenging news I've lost the ability to transmit voice modulation from the KX-155s. The intercom functions properly from all four positions in the aircraft using various headsets. The radios transmit when the buttons on the yokes are pushed. The intercom indicates transmission (light shows green) and a signal is getting out (I can key the airports weather advisory report with four clicks). But, no voice transmission results when the transmit button is keyed and there is no sidetone in the headsets. The standby mic wired into the intercom system for emergency power outage does not seem to function for voice transmission either. Initially, I thought I may have disturbed the connections between the intercom and the audio panel in the process of removing and lowering the KX-155s. I removed both the audio panel and the intercom and put a tracer on the logical wires (radio mic hi, radio keyline and radio audio hi in the intercom harness). All indicated continuity from the intercom harness into the audio panel connector. I would greatly appreciate any suggestions on next steps that I might check or try. I can post the pin configurations for each appliance if that would be helpful to the analysis. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466943#466943 ________________________________________________________________________________
From: Jeff Point <jpoint(at)wi.rr.com>
Subject: Z-17 battery/ alternator switch
Date: Mar 07, 2017
All, I'm building a simple day/ VFR airplane with Z-17 as the basis for my electric system. I noticed that the battery/ alternator switch is a two-throw switch wired as "Off-battery-alternator", presumably to be able to start on battery power and bring the alternator online once the engine is running. Other drawings (Z-13/8 for example) use a simple single-throw switch to bring battery and alternator on together. I've flown with a Z-13-type system in my RV-6 for 13 years so I have faith in it. Why the different switch design in Z-17? Is there something about the PM dynamo alternator that requires it to be off during engine start? Is it because Z-17 doesn't use a master contactor? Would there be any harm in starting with the PM alternator online? Thanks Jeff Point Milwaukee WI ________________________________________________________________________________
From: "Rene Felker" <rene(at)felker.com>
Subject: Z-17 battery/ alternator switch
Date: Mar 07, 2017
I always thought that the reason for split switches, etc, was so you could turn off the alternator without turning off the battery. I always start with the alternator on.......just my 2 cents. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Jeff Point Sent: Tuesday, March 7, 2017 5:50 AM Subject: AeroElectric-List: Z-17 battery/ alternator switch All, I'm building a simple day/ VFR airplane with Z-17 as the basis for my electric system. I noticed that the battery/ alternator switch is a two-throw switch wired as "Off-battery-alternator", presumably to be able to start on battery power and bring the alternator online once the engine is running. Other drawings (Z-13/8 for example) use a simple single-throw switch to bring battery and alternator on together. I've flown with a Z-13-type system in my RV-6 for 13 years so I have faith in it. Why the different switch design in Z-17? Is there something about the PM dynamo alternator that requires it to be off during engine start? Is it because Z-17 doesn't use a master contactor? Would there be any harm in starting with the PM alternator online? Thanks Jeff Point Milwaukee WI ________________________________________________________________________________
Subject: Re: Z-17 battery/ alternator switch
From: "user9253" <fransew(at)gmail.com>
Date: Mar 07, 2017
> Would there be any harm in starting with the PM alternator online? No, in fact that is common practice and is recommended. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466963#466963 ________________________________________________________________________________
Subject: Switch Panel Layout
From: "rvtach" <rvtach(at)msn.com>
Date: Mar 07, 2017
Hi- Some time ago Bob published a sample switch panel layout that showed switches and labels. I generally copied one of the examples and am now ready to label my panel but I can't find Bob's drawing. I have searched the archives and found a link that I think used to put to the drawing but now it just takes me to the Aeroelectric website and I can't find the drawing there either. I could come up with my own label wording etc but as usual what Bob showed was very succinct, clear and concise and they looked really nice. If someone could help point me in the right direction to find this I would be very grateful. Thanks! -------- Jim McChesney Tucson, AZ RV-7A Finishing Kit Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466967#466967 ________________________________________________________________________________
Subject: Re: Switch Panel Layout
From: "rvtach" <rvtach(at)msn.com>
Date: Mar 07, 2017
Ok, never mind. After posting this I went back one more time and immediately found what I was looking for. Go figure. I have spent 2+ hours looking for this. Sorry to take the groups time. Here's the link: http://www.aeroelectric.com/Reference_Docs/Misc_PDF/Switches.pdf -------- Jim McChesney Tucson, AZ RV-7A Finishing Kit Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466968#466968 ________________________________________________________________________________
Date: Mar 07, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Z-17 battery/ alternator switch
At 07:46 AM 3/7/2017, you wrote: > > > > Would there be any harm in starting with the PM alternator online? >No, in fact that is common practice and is recommended. Actually, it's six-of-on, half-dozen-of-the-other. A bit of history: The first electrical systems to be installed on aircraft used generators . . . just like the ones on cars, tractors and trucks. These were simply shunt wound, DC MOTORS being PUSHED with mechanical energy into the shaft such that they became GENERATORS. They required rather sophisticated regulators that not only maintained the target bus voltage but limited output current (to prevent commutator and armature over-heat) and provided reverse current disconnect so that a NON rotating generator did not revert to it's roots as a motor and run the battery down after the engine stopped. These electro-mechanical analogs to modern electronics are exceedingly clever creations of the era. Emacs! Generators were self-exciting (meaning that they would come on line with a simple input of mechanical energy (engine running) and flipping the field supply switch to ON. Further, they would run well without a battery on line. Modern starter-generators on turbine aircraft retain traits of their ancestors and they too run well without having a battery on line. Hence, aircraft with any form of generator will generally have BOTH battery master and generator control switches. Interestingly enough, the Beech Bonanza STILL has independent BATTERY and ALTERNATOR switches . . . which is another story. When we started putting alternators on TC aircraft (mid 60s) it was discovered that (1) the alternators did not self excite at ramp idle rpm and (2) voltage regulation dynamics were not as comfortable as the generators being replaced. Cessna (and others) were 'upgrading' the panel styles to incorporate rocker switches. Cessna approached Carling to supply a split-rocker switch that would (1) provide battery and alternator control in one device, (2) allow battery only operations and (3) prevent alternator only operations. http://tinyurl.com/zbo3yg6 Nowadays, many if not most alternators will self excite at less than cruise rpms . . . voltage regulation dynamics are improved too . . . so it is less problematic to consider alternator-only ops. Given the inherent reliability of the artfully maintained battery, there is really no demontrable value in planning to accommodate alternator only ops . . . but it is not outside the realm of possibility . . . indeed, the POH for Bonanzas (and I think Barons) speak to this option. Now, how about the differences between the single-throw and three-throw options depicted in the Z-figures? EITHER approach is perfectly satisfactory. The single throw switch prevents alternator-only ops while a PULLABLE circuit breaker offers a means for breaking alternator field supply for battery-only ops on the ground. The three throw switch emulates the split-rocker switch functionality and design goals adopted by the TC aircraft guys . . . a philosophy that persists to this day. MYTHBUSTING: In some circles it has been believed and taught that turning an alternator ON/OFF while the engine is running is a bad thing . . . puts lots of stresses on shafts, shear couplings, gear trains, etc. etc. It has also been reputed to induce radio zapping transients into the electrical system. In a word . . . HOGWASH. I've spent hundreds of hours evaluating alternator/battery/ airplane symbiosis in both in the lab and on airplanes. I've conducted, witnessed and instrumented hundreds of switching combinations of battery, alternators and system loads under the full constellation of conditions. There is no foundation in physics or practice for the admonition to start the engine with the alternator switch ON. Leaving it OFF does relive the battery of about 3A of parasitic load during cranking . . . a trivial concern. The short answer: Use which ever MASTER DC PWR switch philosophy floats ur boat. Either will perform as advertised. Bob . . . ________________________________________________________________________________
Subject: Re: Z-17 battery/ alternator switch
From: iiNet <stuart(at)stuarthutchison.com.au>
Date: Mar 08, 2017
Why is it recommended Joe? Kind Regards, Stu Sent from my iPhone > On 8 Mar 2017, at 00:46, user9253 wrote: > > > >> Would there be any harm in starting with the PM alternator online? > No, in fact that is common practice and is recommended. > > -------- > Joe Gores > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=466963#466963 > > > > > > > > > ________________________________________________________________________________
Subject: Re: Z-17 battery/ alternator switch
From: "user9253" <fransew(at)gmail.com>
Date: Mar 07, 2017
Recommended so that the pilot does not forget to turn it on. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=466988#466988 ________________________________________________________________________________
From: Stuart Hutchison <stuart(at)stuarthutchison.com.au>
Subject: Re: Z-17 battery/ alternator switch
Date: Mar 08, 2017
Thanks Joe. Id be interested to know yours and Bob's thoughts on the legitimacy of an article I read in the club house a few years back. The author explained that aeroplane alternators seem have a higher rate of failure compared to motor vehicle alternators that are also more commonly subjected to mud, water and dust ingress. His reasoning was that in a car the alternator field is isolated during the start sequence (as are the lights and most other power hungry devices that add to the battery load) until the key is released to its normal position. By contrast, when cranking an aeroplane engine with the alternator field excited, the voltage regulator senses a substantial sag in bus voltage and attempts to draw max output from the alternator to fix the problem before the alternator has sufficient RPM to provide the required output. I reasoned that this was why some manufacturers have split or separate alternator switches. Any truth to this concept then? Cheers, Stu > On 8 Mar 2017, at 13:11, user9253 wrote: > > > Recommended so that the pilot does not forget to turn it on. > > -------- > Joe Gores > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=466988#466988 ________________________________________________________________________________
Subject: Re: Z-17 battery/ alternator switch
From: Jeff Point <jpoint(at)wi.rr.com>
Date: Mar 08, 2017
Thanks for the detailed answer Bob, that makes a lot of sense. One of my design goals is to keep the switch position and function as similar as I can to my other airplane, especially the power and ignition switches. A single throw it will be. Jeff Point ________________________________________________________________________________
Subject: Re: Z-17 battery/ alternator switch
From: "user9253" <fransew(at)gmail.com>
Date: Mar 08, 2017
> Thanks Joe. Id be interested to know yours and Bob's thoughts on the legitimacy of an article I read in the club house a few years back. I am no expert on alternators. But it would seem to me that maximum field current for several seconds should not cause premature failure. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467014#467014 ________________________________________________________________________________
Date: Mar 08, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Z-17 battery/ alternator switch
>The author explained that aeroplane alternators seem have a higher >rate of failure compared to motor vehicle alternators that are also >more commonly subjected to mud, water and dust ingress. His >reasoning was that in a car the alternator field is isolated during >the start sequence (as are the lights and most other power hungry >devices that add to the battery load) until the key is released to >its normal position. By contrast, when cranking an aeroplane engine >with the alternator field excited, the voltage regulator senses a >substantial sag in bus voltage and attempts to draw max output from >the alternator to fix the problem before the alternator has >sufficient RPM to provide the required output. I reasoned that this >was why some manufacturers have split or separate alternator >switches. Any truth to this concept then? "higher rates of failure" is not very descriptive of cause and effect. While it's true that some alternators in aircraft have been problematic, most of my encounters have been grounded in design or manufacturing defect. We used to break a lot of brackets on some installations. Piper's love affair with the Chrysler 'pancake' alternators led to short service life on attach brackets. An alternator I conducted failure analysis on a few months back had press fit diodes pushed into oversized holes at odd angles using a hand-tool as opposed to the recommended hydraulic press. Emacs! The diodes were deprived of good heat sinking and in some cases, good electrical conductivity. The last task I mounted in TC aviation concerned alternators that wouldn't stay on line . . . a problem I'd worked at least two previous times over 30 years. Focus of the investigation was on alternators that had demonstrated problems over the years, but in this case it was the regulator's o.v. sense system that was overly sensitive to normal brush noise from this alternator . . . they struggled for weeks to "filter" the field leads (with limited success) while in fact, it was the regulator that needed to be changed out. At the same time, alternators supplied by B&C (and no doubt others) have an exceedingly low return rate. The hypothesis offered in the article is without foundation in physics or practice. If the author went to the lab, he would not be able to reproduce a failure by duplication of conditions cited in the hypothesis. It's all physics. For every failure there IS a combination of conditions leading up to that failure. Proper operations of switches by crew are exceedingly unlikely to be in the chorus of conditions. Joe is correct, a few seconds of full-field operation is of no particular hardship on an alternator. Bob . . . ________________________________________________________________________________
Subject: Starter Hesitation
From: "RV7ASask" <rv7alamb(at)sasktel.net>
Date: Mar 08, 2017
I posted the questions below on the Lycoming List and received some good advice. I would like to pose the questions again to my learned friends on the Aeroelectric List to see if I can get a little more insite. "I have a Sky-Tec starter on a Lycoming IO360. It has always started the engine BUT lately when I push the START button there is a pause. Sometimes it is a long pause then it kicks in. Sometimes I release the button and try again. I have a fear it will not start one time when I am a long way from maintenance or from home. Is this a symptom of something worse to come? Should I be concerned?" Thanks David Lamb RV7A C-FLAM Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467023#467023 ________________________________________________________________________________
From: <rnjcurtis(at)charter.net>
Subject: Starter Hesitation
Date: Mar 08, 2017
"I have a Sky-Tec starter on a Lycoming IO360. It has always started the en gine BUT lately when I push the START button there is a pause. Sometimes it is a long pause then it kicks in. Sometimes I release the button and try a gain. I have a fear it will not start one time when I am a long way from ma intenance or from home. Is this a symptom of something worse to come? Shoul d I be concerned?" When you say =9Cpause=9D, does this mean nothing happens, or t here is only a click, or there is a click and the starter spins up but does not engage the flywheel gear? A bit more explanation is in order. Yes, it may get worse, and yes you should be concerned. Roger ________________________________________________________________________________
Subject: Re: Starter Hesitation
From: "user9253" <fransew(at)gmail.com>
Date: Mar 08, 2017
There could be a mechanical problem with the engine or starter. If those have been ruled out, next check for voltage drops in the starter circuit. It is much easier to find bad connections when the circuit is under heavy load. Disconnect the starter motor and connect a heavy load in its place. While current is flowing, measure the voltage between the battery positive post and the positive terminal at the starter end. And then measure voltage between the battery negative post and starter ground. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467028#467028 ________________________________________________________________________________
From: William Hunter <billhuntersemail(at)gmail.com>
Date: Mar 08, 2017
Subject: Magnetometer Near Transponder Antenna
Hi cyber Friends!!! I am building a composite pusher airplane and due to the rather large size of the Dynon SV ADAHRS it is it difficult to find a suitable installation location. Dynon sells a remote magnetometer MAG-236 however the box size is the same (both units share the exact same box). The Skyview will not work with another vendors unit because of the proprietary nature of the network. In the nose I have a landing light, autopilot servos, and an electric trim motor. In the tail I have an engine with electronic ignition and strobe power box. The the most convenient location for my SV-ADAHRS-200 is under the back seat and I could install it onto the ground plane of the transponder ... the transponder antenna is mounted onto this aluminum ground plane and then the transponder antenna is stuck straight down through the airplane floorboard so that it sticks out from the belly of the airplane so this ground olane would be a convenient installation rack. Would the transponder antenna cause magnetic interference if mounted in this manner? The cable to the transponder will of course be shielded. The kids will be seated back there and they will have all of their various digital gear (iPads, etc) fired up and chargers plugged in however I do not know much magnetic interference the iPads and chargers will cause 2 feet away from the unit under their seat. Any suggestions? THANKS!!! Bill Hunter On Mar 8, 2017 10:59 AM, "user9253" wrote: There could be a mechanical problem with the engine or starter. If those have been ruled out, next check for voltage drops in the starter circuit. It is much easier to find bad connections when the circuit is under heavy load. Disconnect the starter motor and connect a heavy load in its place. While current is flowing, measure the voltage between the battery positive post and the positive terminal at the starter end. And then measure voltage between the battery negative post and starter ground. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467028#467028 ________________________________________________________________________________
Subject: Re: Starter Hesitation
From: "RV7ASask" <rv7alamb(at)sasktel.net>
Date: Mar 08, 2017
The "pause" is absolute silence. Nothing. It could be as long as four or five seconds then rotation. David Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467031#467031 ________________________________________________________________________________
Subject: Re: Starter Hesitation
From: Alec Myers <alec(at)alecmyers.com>
Date: Mar 08, 2017
I had something a little similar: it turned out to be a weak battery. I surmised that the starter was trying to turn the engine against the oil bead, or static friction of the pistons. Perhaps differentiating it from your case, sometimes it would stall after half a revolution for a second or two, until the compression in the cylinders was released. Try moving the prop by hand back and forth a quarter turn before starting, see if that eases the situation. That might give you a clue. And if not a weak battery, then excessive voltage drop in the lines. On 8Mar2017, at 2:27 PM, RV7ASask wrote: The "pause" is absolute silence. Nothing. It could be as long as four or five seconds then rotation. David Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467031#467031 ________________________________________________________________________________
Subject: Re: Magnetometer Near Transponder Antenna
From: Alec Myers <alec(at)alecmyers.com>
Date: Mar 08, 2017
It's not just electrical currents you have to watch out for. Any item with an appreciable amount of soft iron content will cause issues. Aside from it's own residual magnetic field the mere presence of a local magnetically permeable object distorts the direction of the very weak Earth's field that your magentometer is trying to sense. Something that might cause an issue, for instance, would be a toolbox put on the back seat. There will be some kind of self-calibration procedure, but that won't help much if the putative toolbox moves in flight. On 8Mar2017, at 2:18 PM, William Hunter wrote: Hi cyber Friends!!! I am building a composite pusher airplane and due to the rather large size of the Dynon SV ADAHRS it is it difficult to find a suitable installation location. Dynon sells a remote magnetometer MAG-236 however the box size is the same (both units share the exact same box). The Skyview will not work with another vendors unit because of the proprietary nature of the network. In the nose I have a landing light, autopilot servos, and an electric trim motor. In the tail I have an engine with electronic ignition and strobe power box. The the most convenient location for my SV-ADAHRS-200 is under the back seat and I could install it onto the ground plane of the transponder ... the transponder antenna is mounted onto this aluminum ground plane and then the transponder antenna is stuck straight down through the airplane floorboard so that it sticks out from the belly of the airplane so this ground olane would be a convenient installation rack. Would the transponder antenna cause magnetic interference if mounted in this manner? The cable to the transponder will of course be shielded. The kids will be seated back there and they will have all of their various digital gear (iPads, etc) fired up and chargers plugged in however I do not know much magnetic interference the iPads and chargers will cause 2 feet away from the unit under their seat. Any suggestions? THANKS!!! Bill Hunter On Mar 8, 2017 10:59 AM, "user9253" wrote: There could be a mechanical problem with the engine or starter. If those have been ruled out, next check for voltage drops in the starter circuit. It is much easier to find bad connections when the circuit is under heavy load. Disconnect the starter motor and connect a heavy load in its place. While current is flowing, measure the voltage between the battery positive post and the positive terminal at the starter end. And then measure voltage between the battery negative post and starter ground. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467028#467028 =================================== - Electric-List" rel="noreferrer" target="_blank">http://www.matronics.com/Navigator?AeroElectric-List =================================== FORUMS - eferrer" target="_blank">http://forums.matronics.com =================================== WIKI - errer" target="_blank">http://wiki.matronics.com =================================== b Site - -Matt Dralle, List Admin. rel="noreferrer" target="_blank">http://www.matronics.com/contribution =================================== ________________________________________________________________________________
Subject: Re: Magnetometer Near Transponder Antenna
From: Kelly McMullen <kellym(at)aviating.com>
Date: Mar 08, 2017
While it can be challenging to find magnetically quiet areas on certain aircraft, the Dynon Skyview ADAHRS is NOT large in size. The units are smaller than a pack of cigarettes. Usually the separate magnetometer can be located near a wing tip if there isn't a quiet area in the fuselage. I built a shelf at the top of my fuselage to keep mine away from moving cables, flight controls and other electrics. On 3/8/2017 1:03 PM, Alec Myers wrote: > > It's not just electrical currents you have to watch out for. Any item with an appreciable amount of soft iron content will cause issues. Aside from it's own residual magnetic field the mere presence of a local magnetically permeable object distorts the direction of the very weak Earth's field that your magentometer is trying to sense. > > Something that might cause an issue, for instance, would be a toolbox put on the back seat. > > There will be some kind of self-calibration procedure, but that won't help much if the putative toolbox moves in flight. > > > On 8Mar2017, at 2:18 PM, William Hunter wrote: > > Hi cyber Friends!!! > > I am building a composite pusher airplane and due to the rather large size of the Dynon SV ADAHRS it is it difficult to find a suitable installation location. Dynon sells a remote magnetometer MAG-236 however the box size is the same (both units share the exact same box). The Skyview will not work with another vendors unit because of the proprietary nature of the network. > > In the nose I have a landing light, autopilot servos, and an electric trim motor. In the tail I have an engine with electronic ignition and strobe power box. > > The the most convenient location for my SV-ADAHRS-200 is under the back seat and I could install it onto the ground plane of the transponder ... the transponder antenna is mounted onto this aluminum ground plane and then the transponder antenna is stuck straight down through the airplane floorboard so that it sticks out from the belly of the airplane so this ground olane would be a convenient installation rack. > > Would the transponder antenna cause magnetic interference if mounted in this manner? The cable to the transponder will of course be shielded. > > The kids will be seated back there and they will have all of their various digital gear (iPads, etc) fired up and chargers plugged in however I do not know much magnetic interference the iPads and chargers will cause 2 feet away from the unit under their seat. > > Any suggestions? > > THANKS!!! > > Bill Hunter > > > On Mar 8, 2017 10:59 AM, "user9253" wrote: > > There could be a mechanical problem with the engine or starter. If those have been ruled out, next check for voltage drops in the starter circuit. It is much easier to find bad connections when the circuit is under heavy load. Disconnect the starter motor and connect a heavy load in its place. While current is flowing, measure the voltage between the battery positive post and the positive terminal at the starter end. And then measure voltage between the battery negative post and starter ground. > > -------- > Joe Gores > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=467028#467028 > > > =================================== > - > Electric-List" rel="noreferrer" target="_blank">http://www.matronics.com/Navigator?AeroElectric-List > =================================== > FORUMS - > eferrer" target="_blank">http://forums.matronics.com > =================================== > WIKI - > errer" target="_blank">http://wiki.matronics.com > =================================== > b Site - > -Matt Dralle, List Admin. > rel="noreferrer" target="_blank">http://www.matronics.com/contribution > =================================== > > ________________________________________________________________________________
Date: Mar 08, 2017
Subject: Re: Starter Hesitation
From: Charlie England <ceengland7(at)gmail.com>
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Date: Mar 08, 2017
From: Robert McCallum <robert.mccallum2(at)sympatico.ca>
Subject: Re: Starter Hesitation
David; Sounds like a faulty starter switch/button which is not sending the "start" signal to the solenoid. If the start signal was going to the solenoid you'd at least have a "click". With absolutely nothing, dead silence, the circuit must be open before the solenoid somewhere. The most likely suspect being the starter button/switch. OR, possibly a ground issue for the solenoid. where it isn't being grounded properly and therefore not pulling in. Sometimes dirty switch contacts or dubious grounds "make" on their own after a short period as tiny currents, clean or burn away the high resistance connection allowing the necessary current to then flow. Bob McC > > ---------- Original Message ---------- > From: RV7ASask <rv7alamb(at)sasktel.net> > Date: March 8, 2017 at 2:27 PM > > > > The "pause" is absolute silence. Nothing. It could be as long as four or > five seconds then rotation. > > David > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=467031#467031 > > > > > > > > > > ________________________________________________________________________________
Subject: Re: Starter Hesitation
From: Tim Olson <Tim(at)MyRV10.com>
Date: Mar 08, 2017
This same sort of thing just happened to me. Turn the key, and nothing but the firewall solenoid clunking. Turn it a couple more times and everything was great. I replaced the starter and then things were fine, but, I did one thing in the meantime. The old starter was wired per Van's plans where you have both the fat wire and the other wire running from the firewall solenoid to the starter solenoid. So one big terminal and one small terminal on each end...jumper removed on the starter. The new starter I wired with just the single fat wire. Since it was an NL starter, you have to wire them with just the fat wire. With that, everything works fine. And, bench testing the starter for both the solenoid action, and the combined solenoid+spin worked just fine many many times during the test. So ultimately I'm guessing I wasn't making good contact on the small terminal of the firewall solenoid. I can't remember if that was the "S" terminal or not off hand as I type this. Anyway, just something to consider. Tim On 03/08/2017 02:32 PM, Charlie England wrote: > > > -------- Original message -------- > From: RV7ASask > Date:03/08/2017 2:27 PM (GMT-05:00) > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: Re: Starter Hesitation > > > The "pause" is absolute silence. Nothing. It could be as long as four or > five seconds then rotation. > > David > > If not even a click, that points to the start switch, or a sticking > start solenoid. > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=467031#467031 > > ________________________________________________________________________________
From: "William Hunter" <billhuntersemail(at)gmail.com>
Subject: Magnetometer Near Transponder Antenna
Date: Mar 08, 2017
Kelly, Thanks for the information. Are you running a Skyview? The Skyview system has a remote mounted ADAHRS-200 box (both attitude and compass) and also an optional SV-MAG-236 remote mounted magnetic compass for challenging installations where the location of the ADAHRS is too magnetically noisy. Sadly, both boxes listed above use the exact same design case and its dimensions are 2.60 inches front/back (plus some for the serial connector), 4.71 inches side to side, and 1.22 inches tall. If they offered a cigarette box sixed gizmo then I would be super happy however the SV-MAG-236 is all they have to offer and the space I have out at my strake end is too small. I really do not want to have to get involved in carving out a chunk of my wing foam...that would suck. .. Cheers!!! Bill Hunter -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Kelly McMullen Sent: Wednesday, March 8, 2017 12:29 PM Subject: Re: AeroElectric-List: Magnetometer Near Transponder Antenna --> While it can be challenging to find magnetically quiet areas on certain aircraft, the Dynon Skyview ADAHRS is NOT large in size. The units are smaller than a pack of cigarettes. Usually the separate magnetometer can be located near a wing tip if there isn't a quiet area in the fuselage. I built a shelf at the top of my fuselage to keep mine away from moving cables, flight controls and other electrics. On 3/8/2017 1:03 PM, Alec Myers wrote: > --> > > It's not just electrical currents you have to watch out for. Any item with an appreciable amount of soft iron content will cause issues. Aside from it's own residual magnetic field the mere presence of a local magnetically permeable object distorts the direction of the very weak Earth's field that your magentometer is trying to sense. > > Something that might cause an issue, for instance, would be a toolbox put on the back seat. > > There will be some kind of self-calibration procedure, but that won't help much if the putative toolbox moves in flight. > > > On 8Mar2017, at 2:18 PM, William Hunter wrote: > > Hi cyber Friends!!! > > I am building a composite pusher airplane and due to the rather large size of the Dynon SV ADAHRS it is it difficult to find a suitable installation location. Dynon sells a remote magnetometer MAG-236 however the box size is the same (both units share the exact same box). The Skyview will not work with another vendors unit because of the proprietary nature of the network. > > In the nose I have a landing light, autopilot servos, and an electric trim motor. In the tail I have an engine with electronic ignition and strobe power box. > > The the most convenient location for my SV-ADAHRS-200 is under the back seat and I could install it onto the ground plane of the transponder ... the transponder antenna is mounted onto this aluminum ground plane and then the transponder antenna is stuck straight down through the airplane floorboard so that it sticks out from the belly of the airplane so this ground olane would be a convenient installation rack. > > Would the transponder antenna cause magnetic interference if mounted in this manner? The cable to the transponder will of course be shielded. > > The kids will be seated back there and they will have all of their various digital gear (iPads, etc) fired up and chargers plugged in however I do not know much magnetic interference the iPads and chargers will cause 2 feet away from the unit under their seat. > > Any suggestions? > > THANKS!!! > > Bill Hunter > > > On Mar 8, 2017 10:59 AM, "user9253" wrote: > --> > > There could be a mechanical problem with the engine or starter. If those have been ruled out, next check for voltage drops in the starter circuit. It is much easier to find bad connections when the circuit is under heavy load. Disconnect the starter motor and connect a heavy load in its place. While current is flowing, measure the voltage between the battery positive post and the positive terminal at the starter end. And then measure voltage between the battery negative post and starter ground. > > -------- > Joe Gores > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=467028#467028 > > > =================================== > - > Electric-List" rel="noreferrer" > target="_blank">http://www.matronics.com/Navigator?AeroElectric-List > =================================== > FORUMS - > eferrer" target="_blank">http://forums.matronics.com > =================================== > WIKI - > errer" target="_blank">http://wiki.matronics.com > =================================== > b Site - > -Matt Dralle, List Admin. > rel="noreferrer" target="_blank">http://www.matronics.com/contribution > =================================== > > ________________________________________________________________________________
From: Ken Ryan <keninalaska(at)gmail.com>
Date: Mar 08, 2017
Subject: Re: Starter Hesitation
I don't know if this helps, but it is a characteristic of LiFePO4 batteries that under some conditions performance will improve when a load is applied. Presumably the load warms things up, resistance drops, and voltage rises, but that explanation is just this neophyte's guess. So, given this behavior..... .....it is possible that the battery is heating up from the load, and then finally reaching the point where it will spin the prop. A fresh battery would be the answer On Wed, Mar 8, 2017 at 11:59 AM, Tim Olson wrote: > > This same sort of thing just happened to me. Turn the key, and > nothing but the firewall solenoid clunking. Turn it a couple > more times and everything was great. > > I replaced the starter and then things were fine, but, I did > one thing in the meantime. The old starter was wired per > Van's plans where you have both the fat wire and the other > wire running from the firewall solenoid to the starter solenoid. > So one big terminal and one small terminal on each end...jumper > removed on the starter. > > The new starter I wired with just the single fat wire. > Since it was an NL starter, you have to wire them with > just the fat wire. > > With that, everything works fine. > > And, bench testing the starter for both the solenoid action, > and the combined solenoid+spin worked just fine many many > times during the test. > > So ultimately I'm guessing I wasn't making good contact > on the small terminal of the firewall solenoid. I can't > remember if that was the "S" terminal or not off hand as I > type this. > > Anyway, just something to consider. > > Tim > > > On 03/08/2017 02:32 PM, Charlie England wrote: > >> >> >> -------- Original message -------- >> From: RV7ASask >> Date:03/08/2017 2:27 PM (GMT-05:00) >> To: aeroelectric-list(at)matronics.com >> Subject: AeroElectric-List: Re: Starter Hesitation >> >> > >> >> The "pause" is absolute silence. Nothing. It could be as long as four or >> five seconds then rotation. >> >> David >> >> If not even a click, that points to the start switch, or a sticking >> start solenoid. >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=467031#467031 >> >> > > ________________________________________________________________________________
Subject: Re: Magnetometer Near Transponder Antenna
From: Kelly McMullen <kellym(at)aviating.com>
Date: Mar 08, 2017
Yes, I have a Skyview system. Yes, the box is a little fatter than cigarette pack, but not by much. I have both the ADAHRS-200 and 201 for redundancy. I don't know how you would package them much smaller, especially the ADAHRS to make the necessary static and pitot connections. On 3/8/2017 2:52 PM, William Hunter wrote: > > Kelly, > > Thanks for the information. Are you running a Skyview? > > The Skyview system has a remote mounted ADAHRS-200 box (both attitude and > compass) and also an optional SV-MAG-236 remote mounted magnetic compass for > challenging installations where the location of the ADAHRS is too > magnetically noisy. > > Sadly, both boxes listed above use the exact same design case and its > dimensions are 2.60 inches front/back (plus some for the serial connector), > 4.71 inches side to side, and 1.22 inches tall. If they offered a cigarette > box sixed gizmo then I would be super happy however the SV-MAG-236 is all > they have to offer and the space I have out at my strake end is too small. > I really do not want to have to get involved in carving out a chunk of my > wing foam...that would suck. > > .. > > Cheers!!! > > Bill Hunter > > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Kelly > McMullen > Sent: Wednesday, March 8, 2017 12:29 PM > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: Magnetometer Near Transponder Antenna > > --> > > While it can be challenging to find magnetically quiet areas on certain > aircraft, the Dynon Skyview ADAHRS is NOT large in size. The units are > smaller than a pack of cigarettes. Usually the separate magnetometer can be > located near a wing tip if there isn't a quiet area in the fuselage. > I built a shelf at the top of my fuselage to keep mine away from moving > cables, flight controls and other electrics. > > > On 3/8/2017 1:03 PM, Alec Myers wrote: >> --> >> >> It's not just electrical currents you have to watch out for. Any item with > an appreciable amount of soft iron content will cause issues. Aside from > it's own residual magnetic field the mere presence of a local magnetically > permeable object distorts the direction of the very weak Earth's field that > your magentometer is trying to sense. >> >> Something that might cause an issue, for instance, would be a toolbox put > on the back seat. >> >> There will be some kind of self-calibration procedure, but that won't help > much if the putative toolbox moves in flight. >> >> >> On 8Mar2017, at 2:18 PM, William Hunter > wrote: >> >> Hi cyber Friends!!! >> >> I am building a composite pusher airplane and due to the rather large size > of the Dynon SV ADAHRS it is it difficult to find a suitable installation > location. Dynon sells a remote magnetometer MAG-236 however the box size is > the same (both units share the exact same box). The Skyview will not work > with another vendors unit because of the proprietary nature of the network. >> >> In the nose I have a landing light, autopilot servos, and an electric trim > motor. In the tail I have an engine with electronic ignition and strobe > power box. >> >> The the most convenient location for my SV-ADAHRS-200 is under the back > seat and I could install it onto the ground plane of the transponder ... the > transponder antenna is mounted onto this aluminum ground plane and then the > transponder antenna is stuck straight down through the airplane floorboard > so that it sticks out from the belly of the airplane so this ground olane > would be a convenient installation rack. >> >> Would the transponder antenna cause magnetic interference if mounted in > this manner? The cable to the transponder will of course be shielded. >> >> The kids will be seated back there and they will have all of their various > digital gear (iPads, etc) fired up and chargers plugged in however I do not > know much magnetic interference the iPads and chargers will cause 2 feet > away from the unit under their seat. >> >> Any suggestions? >> >> THANKS!!! >> >> Bill Hunter >> >> >> On Mar 8, 2017 10:59 AM, "user9253" wrote: >> --> >> >> There could be a mechanical problem with the engine or starter. If those > have been ruled out, next check for voltage drops in the starter circuit. > It is much easier to find bad connections when the circuit is under heavy > load. Disconnect the starter motor and connect a heavy load in its place. > While current is flowing, measure the voltage between the battery positive > post and the positive terminal at the starter end. And then measure voltage > between the battery negative post and starter ground. >> >> -------- >> Joe Gores >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=467028#467028 >> >> >> >> >> >> >> =================================== >> - >> Electric-List" rel="noreferrer" >> target="_blank">http://www.matronics.com/Navigator?AeroElectric-List >> =================================== >> FORUMS - >> eferrer" target="_blank">http://forums.matronics.com >> =================================== >> WIKI - >> errer" target="_blank">http://wiki.matronics.com >> =================================== >> b Site - >> -Matt Dralle, List Admin. >> rel="noreferrer" target="_blank">http://www.matronics.com/contribution >> =================================== >> >> >> >> >> >> >> >> >> > > ________________________________________________________________________________
From: "William Hunter" <billhuntersemail(at)gmail.com>
Subject: D-Sub Connectors and
Date: Mar 08, 2017
Hi All, I am wiring my Infinity Grips to my panel and I want to install them with a connector as opposed to hard wired. I bought this D-Sub 15 pin connector: https://www.amazon.com/gp/product/B007R2JGOU/ref=oh_aui_search_detailpage?ie =UTF8&psc=1 I do not like the connectors with the metal tap on something so small (makes me use too many bad words in the process) so I would greatly prefer to use the M39029/58-360 and M39029/57-354 connectors because I already have the Eclipse crimp tool. Does anyone know if these connectors will insert into the D-Sub 15 pin connector I purchased? If not what connector should I buy to use with the M39029/XXXX? THANKS!!! Bill Hunter ________________________________________________________________________________
From: Daniel Hooper <enginerdy(at)gmail.com>
Date: Mar 08, 2017
Subject: Re: D-Sub Connectors and
I am not recommending this for your airplane, but when I have to take small-gauge wire into a screw terminal, I strip twice the length, double it back, and give it a gentle twist. That way you're working with twice the amount of wire as before for the screw to grab. Hope someone can answer your pin contact question, but just throwing that out for future consideration. Daniel > On Mar 8, 2017, at 7:07 PM, William Hunter wrote: > > > Hi All, > > I am wiring my Infinity Grips to my panel and I want to install them with a > connector as opposed to hard wired. > > I bought this D-Sub 15 pin connector: > https://www.amazon.com/gp/product/B007R2JGOU/ref=oh_aui_search_detailpage?ie > =UTF8&psc=1 > > I do not like the connectors with the metal tap on something so small (makes > me use too many bad words in the process) so I would greatly prefer to use > the M39029/58-360 and M39029/57-354 connectors because I already have the > Eclipse crimp tool. > > Does anyone know if these connectors will insert into the D-Sub 15 pin > connector I purchased? If not what connector should I buy to use with the > M39029/XXXX? > > THANKS!!! > > > Bill Hunter > > > > > ________________________________________________________________________________
Date: Mar 08, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: D-Sub Connectors and
At 07:07 PM 3/8/2017, you wrote: > > >Hi All, > >I am wiring my Infinity Grips to my panel and I want to install them with a >connector as opposed to hard wired. > >I bought this D-Sub 15 pin connector: >https://www.amazon.com/gp/product/B007R2JGOU/ref=oh_aui_search_detailpage?ie >=UTF8&psc=1 > >I do not like the connectors with the metal tap on something so small (makes >me use too many bad words in the process) so I would greatly prefer to use >the M39029/58-360 and M39029/57-354 connectors because I already have the >Eclipse crimp tool. > >Does anyone know if these connectors will insert into the D-Sub 15 pin >connector I purchased? If not what connector should I buy to use with the >M39029/XXXX? > It should be fine . . . Bob . . . ________________________________________________________________________________
From: William Hunter <billhuntersemail(at)gmail.com>
Date: Mar 08, 2017
Subject: Re: D-Sub Connectors and
That is the answer I was looking for. Thanks Bob!!! That is the answer I was looking for. Thanks Bob!! Bill Hunter On Mar 8, 2017 6:25 PM, "Robert L. Nuckolls, III" < nuckolls.bob(at)aeroelectric.com> wrote: > At 07:07 PM 3/8/2017, you wrote: > > billhuntersemail(at)gmail.com> > > Hi All, > > I am wiring my Infinity Grips to my panel and I want to install them with a > connector as opposed to hard wired. > > I bought this D-Sub 15 pin connector: > https://www.amazon.com/gp/product/B007R2JGOU/ref=oh_aui_ > search_detailpage?ie > =UTF8&psc=1 > > I do not like the connectors with the metal tap on something so small > (makes > me use too many bad words in the process) so I would greatly prefer to use > the M39029/58-360 and M39029/57-354 connectors because I already have the > Eclipse crimp tool. > > Does anyone know if these connectors will insert into the D-Sub 15 pin > connector I purchased? If not what connector should I buy to use with the > M39029/XXXX? > > > It should be fine . . . > > > Bob . . . > ________________________________________________________________________________
From: edward Clegg <edwclg(at)gmail.com>
Date: Mar 09, 2017
Subject: Re: Starter Hesitation
Let me ask this. Does this happen only when the engine is hot? If so I'll relate my 2 cents Ed Clegg On Wed, Mar 8, 2017 at 1:59 PM user9253 wrote: > > There could be a mechanical problem with the engine or starter. If those > have been ruled out, next check for voltage drops in the starter circuit. > It is much easier to find bad connections when the circuit is under heavy > load. Disconnect the starter motor and connect a heavy load in its place. > While current is flowing, measure the voltage between the battery positive > post and the positive terminal at the starter end. And then measure > voltage between the battery negative post and starter ground. > > -------- > Joe Gores > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=467028#467028 > > ________________________________________________________________________________
Subject: Re: Starter Hesitation
From: "RV7ASask" <rv7alamb(at)sasktel.net>
Date: Mar 08, 2017
"Let me ask this. Does this happen only when the engine is hot? If so I'll relate my 2 cents" No, the last start, a couple of days ago, was the first for a couple of months and there was a long "pause". Last year this pause was happening with both a hot and a cold engine, David Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467086#467086 ________________________________________________________________________________
From: Ron Burnett <ronburnett(at)charter.net>
Date: Mar 08, 2017
Subject: Hobbs wiring
Although I have this engine time on my GRT EIS I would like to have this alr eady installed additional system on my RV-6A which has a zero time rebuilt L ycoming. I have a master key and start button which I believe should be spliced into t he starter switch from the lamp, which being red when engine isn't running w ill also serve as a reminder to shut it off after the flight. Then I should wire from the Hobbs meter to my fuse panel. Could someone ple ase confirm for my pace of mind? Thanks, RonBurnett May you have the Lord's blessings today! Sent from my iPad ________________________________________________________________________________
From: Stuart Hutchison <stuart(at)stuarthutchison.com.au>
Subject: Re: Z-17 battery/ alternator switch
Date: Mar 09, 2017
Thanks Joe & Bob. I=99ve bought lots of parts from B&C, but in this case my PlanePower 70A (internally regulated) also seems very well made, with cooling air intake through the windings, hot air extracted by fans at both front and back ends, plus a ram-air cooling duct directly targeting the potted regulator. The mounting brackets are very solid too, so hopefully the drive belt is the only part I=99ll ever have to replace. V/R, Stu > On 9 Mar 2017, at 04:12, Robert L. Nuckolls, III wrote: > >> The author explained that aeroplane alternators seem have a higher rate of failure compared to motor vehicle alternators that are also more commonly subjected to mud, water and dust ingress. His reasoning was that in a car the alternator field is isolated during the start sequence (as are the lights and most other power hungry devices that add to the battery load) until the key is released to its normal position. By contrast, when cranking an aeroplane engine with the alternator field excited, the voltage regulator senses a substantial sag in bus voltage and attempts to draw max output from the alternator to fix the problem before the alternator has sufficient RPM to provide the required output. I reasoned that this was why some manufacturers have split or separate alternator switches. Any truth to this concept then? > > "higher rates of failure" is not very descriptive > of cause and effect. While it's true that some > alternators in aircraft have been problematic, > most of my encounters have been grounded in > design or manufacturing defect. We used to break > a lot of brackets on some installations. Piper's > love affair with the Chrysler 'pancake' alternators > led to short service life on attach brackets. An > alternator I conducted failure analysis on a > few months back had press fit diodes pushed into > oversized holes at odd angles using a hand-tool > as opposed to the recommended hydraulic press. > > > <8e94c69.jpg> > > The diodes were deprived of good heat sinking and in > some cases, good electrical conductivity. > > The last task I mounted in TC aviation concerned alternators > that wouldn't stay on line . . . a problem I'd worked at > least two previous times over 30 years. Focus > of the investigation was on alternators that had > demonstrated problems over the years, but in this case > it was the regulator's o.v. sense system that was > overly sensitive to normal brush noise from this > alternator . . . they struggled for weeks to "filter" > the field leads (with limited success) while in fact, > it was the regulator that needed to be changed out. > > At the same time, alternators supplied by B&C (and > no doubt others) have an exceedingly low return > rate. > > The hypothesis offered in the article is without > foundation in physics or practice. If the author > went to the lab, he would not be able to reproduce > a failure by duplication of conditions cited in the > hypothesis. > > It's all physics. For every failure there IS a > combination of conditions leading up to that failure. > Proper operations of switches by crew are exceedingly > unlikely to be in the chorus of conditions. Joe is > correct, a few seconds of full-field operation is > of no particular hardship on an alternator. > > > Bob . . . > ________________________________________________________________________________
From: edward Clegg <edwclg(at)gmail.com>
Date: Mar 09, 2017
Subject: Re: Starter Hesitation
Mine has been doing it for the past 750 hours. I changed out the s relay with a Sky Tech and it has not done it as much. It only happens when the engine is hot Ed On Wed, Mar 8, 2017 at 10:43 PM RV7ASask wrote: > > "Let me ask this. Does this happen only when the engine is hot? > If so I'll relate my 2 cents" > > No, the last start, a couple of days ago, was the first for a couple of > months and there was a long "pause". Last year this pause was happening > with both a hot and a cold engine, > > David > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=467086#467086 > > ________________________________________________________________________________
Subject: Re: Hobbs wiring
From: "user9253" <fransew(at)gmail.com>
Date: Mar 09, 2017
You are on the right track if my interpretation of your post is correct. But I can not say for sure until seeing a complete schematic of your proposed circuit including the master switch and battery contactor. A picture is worth a thousand words. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467106#467106 ________________________________________________________________________________
Subject: Re: Hobbs wiring
From: Paul Millner <millner(at)me.com>
Date: Mar 09, 2017
Ron, starter switch is not wired to Hobbs meter. Paul Sent from my iPhone > On Mar 8, 2017, at 7:49 PM, Ron Burnett wrote: > > Although I have this engine time on my GRT EIS I would like to have this already installed additional system on my RV-6A which has a zero time rebuilt Lycoming. > > I have a master key and start button which I believe should be spliced into the starter switch from the lamp, which being red when engine isn't running will also serve as a reminder to shut it off after the flight. > > Then I should wire from the Hobbs meter to my fuse panel. Could someone please confirm for my pace of mind? > > Thanks, > > RonBurnett > > > > > > May you have the Lord's blessings today! > Sent from my iPad ________________________________________________________________________________
Subject: Re: Hobbs wiring
From: Ron Burnett <ronburnett(at)charter.net>
Date: Mar 11, 2017
Joe, Don't have picture so will try to describe. I have converted from a Subaru back to a Lycoming, so I have a keyed master switch and EFII ignition. The whole system comes alive with the key, but has a switch that bypasses all if necessary. Trying to tie in a Hobbs bought and in panel but never hooked up before. Now I have the oil pressure activated switch teed into the VDO oil pressure sender for the GRT EIS. Thanks, Ron Burnett May you have the Lord's blessings today! Sent from my iPad > On Mar 9, 2017, at 7:55 AM, user9253 wrote: > > > You are on the right track if my interpretation of your post is correct. But I can not say for sure until seeing a complete schematic of your proposed circuit including the master switch and battery contactor. A picture is worth a thousand words. > > -------- > Joe Gores > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=467106#467106 > > > > > > > > > ________________________________________________________________________________
Subject: Re: Hobbs wiring
From: Kelly McMullen <kellym(at)aviating.com>
Date: Mar 11, 2017
What might be the advantage of a hobbs in a plane that cannot be used for hire? Just curious. Seems like tach would be more than sufficient. A hobbs will accelerate when maintenance is required, make the aircraft look higher time than it really is, etc. Not to mention the extra complexity and potential failure points. Certainly your choice to do if you want one. On 3/11/2017 6:09 AM, Ron Burnett wrote: > > Joe, > > Don't have picture so will try to describe. I have converted from a Subaru back to a Lycoming, so I have a keyed master switch and EFII ignition. The whole system comes alive with the key, but has a switch that bypasses all if necessary. > > Trying to tie in a Hobbs bought and in panel but never hooked up before. Now I have the oil pressure activated switch teed into the VDO oil pressure sender for the GRT EIS. > > Thanks, > > Ron Burnett ________________________________________________________________________________
Subject: Re: Hobbs wiring
From: "user9253" <fransew(at)gmail.com>
Date: Mar 11, 2017
Ron, It doesn't matter where the 12 volt supply comes from as long as it goes on and off with the battery contactor. Just connect 12 volts to the hobbs meter and to the indicator light as pictured in your original post. This advice is based on the assumption that the switch in your picture is an oil pressure switch. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467166#467166 ________________________________________________________________________________
From: Alec Myers <alec(at)alecmyers.com>
Date: Mar 11, 2017
Subject: Re: Hobbs wiring
Most TC aircraft Hobbes meters don't get switched via the battery master. Too easy to hide time by flying with the master off. > On Mar 11, 2017, at 9:39 AM, user9253 wrote: > > > Ron, > It doesn't matter where the 12 volt supply comes from as long as it goes on and off with the battery contactor. Just connect 12 volts to the hobbs meter and to the indicator light as pictured in your original post. This advice is based on the assumption that the switch in your picture is an oil pressure switch. > > -------- > Joe Gores > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=467166#467166 > > > > > > > > > ________________________________________________________________________________
Date: Mar 11, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Hobbs wiring
At 09:31 AM 3/11/2017, you wrote: > >Most TC aircraft Hobbes meters don't get switched via the battery >master. Too easy to hide time by flying with the master off. Correct. Most folks are unaware of the fact that tens of thousands of Cessnas had an always hot battery bus right at the battery contactor. It feed two fuses . . . one for the Hobbs meter controlled through an oil pressure switch . . . the other for the electric clock. If one would like to add a low oil pressure warning light, then the hobbs feeder needs to drive from a controlled source. In OBAM aircraft a good alternative feed is the e-bus. Now the low oil pressure light (and perhaps warning buzzer) serves four functions. It monitors oil pressure, it controls the Hobbs meter to measure ENGINE RUN time, it gives warning at shut down that both the DC master and E-Bus alternate feed switches are open. See . . . http://tinyurl.com/zlpjzuc If you have an engine fitted with a PM alternator (a la Rotax or SD-8 standby) one COULD fabricate a circuit to watch for the existence of AC voltage on the alternator winding and use this signal to control the Hobbs and offer warnings for DC power shutdown . . . you just wouldn't have oil pressure warning. Bob . . . ________________________________________________________________________________
Date: Mar 11, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Hobbs wiring
At 11:07 AM 3/11/2017, you wrote: >At 09:31 AM 3/11/2017, you wrote: >> >>Most TC aircraft Hobbes meters don't get switched via the battery >>master. Too easy to hide time by flying with the master off. > > Correct. Most folks are unaware of the fact that > tens of thousands of Cessnas had an always hot > battery bus right at the battery contactor. It > feed two fuses . . . one for the Hobbs meter controlled > through an oil pressure switch . . . the other for > the electric clock Hmmm . . . not always two fuses . . . seems the 1976 C-172 drove the Hobbs and clock from the same fuse Emacs! Bob . . . ________________________________________________________________________________
Subject: Re: Hobbs wiring
From: Ron Burnett <ronburnett(at)charter.net>
Date: Mar 11, 2017
My only tach is provided by the EIS. I do not have an engine tach. Thanks. Ron Burnett May you have the Lord's blessings today! Sent from my iPad > On Mar 11, 2017, at 7:28 AM, Kelly McMullen wrote: > > > What might be the advantage of a hobbs in a plane that cannot be used for hire? Just curious. > Seems like tach would be more than sufficient. > A hobbs will accelerate when maintenance is required, make the aircraft look higher time than it really is, etc. Not to mention the extra complexity and potential failure points. > Certainly your choice to do if you want one. > >> On 3/11/2017 6:09 AM, Ron Burnett wrote: >> >> Joe, >> >> Don't have picture so will try to describe. I have converted from a Subaru back to a Lycoming, so I have a keyed master switch and EFII ignition. The whole system comes alive with the key, but has a switch that bypasses all if necessary. >> >> Trying to tie in a Hobbs bought and in panel but never hooked up before. Now I have the oil pressure activated switch teed into the VDO oil pressure sender for the GRT EIS. >> >> Thanks, >> >> Ron Burnett > > > > ________________________________________________________________________________
From: William Hunter <billhuntersemail(at)gmail.com>
Date: Mar 12, 2017
Subject: Reversible Spal Cooling Fans
I have a Velocity (pusher) that has the original design with two NACA scoops in the roof of the airplane and this provides good cooling in flight however on the ground and at low altitudes it is a bit lacking during times with hot OAT (where I fly). Since I recently retrofitted a turbocharger intercooler I also installed a third cooling air scoop and dual 10 inch Spal automobile cooling fans that blast 650 CFM each and these fans will both cool the intake air charge and they will also add supplemental cooling to the engine when energized. So will this new design I will have solved my hot OAT ground/low altitude cooling issue however I am concerned that during really cold operations it might be too much engine cooling. Is it possible to reverse the fans and the airflow so when it is really cold outside the fans will prevent the third cooling duct from providing too much cooling air to the engine? The fans have a on/off switch that utelize a relay (on relay for each fan) to complete the circuit to electrify the fans... in other words each fan has a heavy gauge wire with an inline fuse for protection and there is a cockpit panel CB protected "accessory feed" (sorry... automotive term.) that provides power through the ON/OFF switch to the automotive relay and when the switch is ON the accessory feed completes the circuit and the relay closes its contacts and the circuit for the heavy gauge wire is completed and the fans run. So is it possible to design a system that can reverse the fans? This system would have to utilize four relays (two for each fan) that would change both the 12 VDC power feed and the ground for each fan. I imagine that there is a duplex relay box out there in the world for such a need. Does anyone know of such a design /contraption? THANKS!!! Bill Hunter ________________________________________________________________________________
Date: Mar 12, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Reversible Spal Cooling Fans
At 12:11 PM 3/12/2017, you wrote: >I have a Velocity (pusher) that has the original >design with two NACA scoops in the roof of the >airplane and this provides good cooling in >flight however on the ground and at low >altitudes it is a bit lacking during times with hot OAT (where I fly).=C2 > >Since I recently retrofitted a turbocharger >intercooler I also installed a third cooling air >scoop and dual 10 inch Spal automobile cooling >fans that blast 650 CFM each and these fans will >both cool the intake air charge and they will >also add supplemental cooling to the engine when energized. =C2 > >So will this new design I will have solved my >hot OAT ground/low altitude =C2 cooling issue >however I am concerned that during really cold >operations it might be too much engine cooling.=C2 > >Is it possible to reverse the fans and the >airflow so when it is really cold outside the >fans will prevent the third cooling duct from >providing too much cooling air to the engine?=C2 Need more info. Are these permanent magnet motor driven fans? I.e. TWO wires coming out that can be driven either polarity. One connection produces CCW rotation, reversed connection produces CW rotation. >The fans have a on/off switch that utelize a >relay (on relay for each fan) =C2 to complete the >circuit to electrify the fans... in other words >each fan has a heavy gauge wire with an inline >fuse for protection and there is a cockpit panel >CB protected "accessory feed" (sorry... >automotive term.) that provides power through >the ON/OFF switch to the automotive relay and >when the switch is ON the accessory feed >completes the circuit and the relay closes its =C2 >contacts and the circuit for the heavy gauge >wire is completed and the fans run.=C2 These sound like modern, automotive fans that are most likely brushless motors. To reverse rotation, you need access to the inner workings of the electronics . . . generally hard if not totally impractical. Can you give us a link to the description of the products? how much current do they draw? Bob . . . ________________________________________________________________________________
From: don van santen <donvansanten(at)gmail.com>
Date: Mar 12, 2017
Subject: Re: Reversible Spal Cooling Fans
Instead of reversing the fans I would try reducing the exit size where the cooling ait leaves the cowl. This could be as simple as tapeing over part ot the exit. Another way to keep the engine warm during cold conditions that is commonly done to RV av is to cover up to one half ot the oil cooler inlet with a removable plate. On Mar 12, 2017 12:13, "Robert L. Nuckolls, III" < nuckolls.bob(at)aeroelectric.com> wrote: At 12:11 PM 3/12/2017, you wrote: I have a Velocity (pusher) that has the original design with two NACA scoops in the roof of the airplane and this provides good cooling in flight however on the ground and at low altitudes it is a bit lacking during times with hot OAT (where I fly).=C3=82 Since I recently retrofitted a turbocharger intercooler I also installed a third cooling air scoop and dual 10 inch Spal automobile cooling fans that blast 650 CFM each and these fans will both cool the intake air charge and they will also add supplemental cooling to the engine when energized. =C3 =82 So will this new design I will have solved my hot OAT ground/low altitude =C3=82 cooling issue however I am concerned that during really cold operations it might be too much engine cooling.=C3=82 Is it possible to reverse the fans and the airflow so when it is really cold outside the fans will prevent the third cooling duct from providing too much cooling air to the engine?=C3=82 Need more info. Are these permanent magnet motor driven fans? I.e. TWO wires coming out that can be driven either polarity. One connection produces CCW rotation, reversed connection produces CW rotation. The fans have a on/off switch that utelize a relay (on relay for each fan) =C3=82 to complete the circuit to electrify the fans... in other words each fan has a heavy gauge wire with an inline fuse for protection and there is a cockpit panel CB protected "accessory feed" (sorry... automotive term.) that provides power through the ON/OFF switch to the automotive relay and when the switch is ON the accessory feed completes the circuit and the relay closes its =C3=82 contacts and the circuit for the heavy gauge wire i s completed and the fans run.=C3=82 These sound like modern, automotive fans that are most likely brushless motors. To reverse rotation, you need access to the inner workings of the electronics . . . generally hard if not totally impractical. Can you give us a link to the description of the products? how much current do they draw? Bob . . . ________________________________________________________________________________
From: Henry Hallam <henry(at)pericynthion.org>
Date: Mar 12, 2017
Subject: Re: Reversible Spal Cooling Fans
My guess is that if you can just turn the fans off, that'll be sufficient to prevent any "over-cooling". Can you be a bit more specific about which scenarios you're concerned about? Perhaps on the ground in cold weather taking too long for the oil and cylinders to warm up before takeoff? Henry On Sun, Mar 12, 2017 at 12:21 PM, don van santen wrote: > Instead of reversing the fans I would try reducing the exit size where the > cooling ait leaves the cowl. This could be as simple as tapeing over part ot > the exit. > Another way to keep the engine warm during cold conditions that is commonly > done to RV av is to cover up to one half ot the oil cooler inlet with a > removable plate. > > On Mar 12, 2017 12:13, "Robert L. Nuckolls, III" > wrote: > > At 12:11 PM 3/12/2017, you wrote: > > I have a Velocity (pusher) that has the original design with two NACA scoops > in the roof of the airplane and this provides good cooling in flight however > on the ground and at low altitudes it is a bit lacking during times with hot > OAT (where I fly). > > Since I recently retrofitted a turbocharger intercooler I also installed a > third cooling air scoop and dual 10 inch Spal automobile cooling fans that > blast 650 CFM each and these fans will both cool the intake air charge and > they will also add supplemental cooling to the engine when energized. > > So will this new design I will have solved my hot OAT ground/low altitude > cooling issue however I am concerned that during really cold operations it > might be too much engine cooling. > > Is it possible to reverse the fans and the airflow so when it is really cold > outside the fans will prevent the third cooling duct from providing too much > cooling air to the engine? > > > Need more info. Are these permanent magnet > motor driven fans? I.e. TWO wires coming > out that can be driven either polarity. > > One connection produces CCW rotation, reversed > connection produces CW rotation. > > > The fans have a on/off switch that utelize a relay (on relay for each fan) > to complete the circuit to electrify the fans... in other words each fan has > a heavy gauge wire with an inline fuse for protection and there is a cockpit > panel CB protected "accessory feed" (sorry... automotive term.) that > provides power through the ON/OFF switch to the automotive relay and when > the switch is ON the accessory feed completes the circuit and the relay > closes its contacts and the circuit for the heavy gauge wire is completed > and the fans run. > > > These sound like modern, automotive fans > that are most likely brushless motors. To reverse > rotation, you need access to the inner workings > of the electronics . . . generally hard if not > totally impractical. > > Can you give us a link to the description of the > products? how much current do they draw? > > Bob . . . > > ________________________________________________________________________________
From: "William Hunter" <billhuntersemail(at)gmail.com>
Subject: Reversible Spal Cooling Fans
Date: Mar 12, 2017
Bob and Henry, Thank you for your willingness to help. > Need more info. Are these permanent magnet motor driven fans? I.e. TWO wires coming out that can be driven either polarity. ...These sound like modern, automotive fans that are most likely brushless motors. To reverse rotation, you need access to the inner workings of the electronics . . . generally hard if not totally impractical. The aftermarket automotive fans are electrically insulated and are designed to be reversible and mounted on a plastic shroud and they have a red and a black wire coming out of the back. I bench tested the fans and they turn backwards when the polarity is reversed. https://www.amazon.com/gp/product/B004LY3Z9Y/ref=oh_aui_search_detailpa ge?ie=UTF8&psc=1 I have attached a PDF document of the wire diagram. If the AeroElectric server does not allow for attachments then this image link might work: https://cimg2.ibsrv.net/gimg/www.corvetteforum.com-vbulletin/730x780/80-s pal_wiring_diagram_78eade2fe4e5395ef98534dbc5f50f97483be5ee.jpg I am using the bottom dual fan design however this wire diagram shows the ground wire of the relay to be connected to a Normally Open temperature actuated switch that is installed in the lower radiator of a car installation with the intent that when the radiator coolant gets above a certain temperature the thermos-switch will close and the relay coil wire will be grounded and the relay contacts close and the 12VDC power will flow to the fan motors. My relay coil wire will always be grounded and therefore the 12VDC "accessory" feed will be switched on or off to energize the relay coil. During hot weather ground operations and low indicated airspeed, the Velocity with the propeller in the back has very little engine cooling airflow and some airplanes have engine overheating concerns during long taxi and initial climb. During cold weather operations, the Velocity with the Lycoming only has one oil cooler and this is located in the nose compartment. Outside ram air is pushed through this oil cooler and either ducted outboard or when the pilot needs heat inside the cabin, the outlet of the oil cooler is ducted into the cabin and used for heat. Some Velocity builders report poor cabin heating from this system in very cold OAT because they have trouble keeping their engine warmed up enough to allow the oil to be to be diverted to the oil cooler up front. With these two fans and new intake scoop I will certainly have solved the ground/low IAS cooling problem however with this new 1 inch by 14 inch additional engine cooling air intake scoop, I will have amplified this cold OAT problem. If the fans can be reversed then during cold weather operations, they will blow backwards and stall out the ram air coming down this new scoop with the only weight penalty being a couple of extra relays and some wiring. THANKS AGAIN!!! .. Cheers!!! Bill Hunter -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Henry Hallam Sent: Sunday, March 12, 2017 12:55 PM Subject: Re: AeroElectric-List: Reversible Spal Cooling Fans --> My guess is that if you can just turn the fans off, that'll be sufficient to prevent any "over-cooling". Can you be a bit more specific about which scenarios you're concerned about? Perhaps on the ground in cold weather taking too long for the oil and cylinders to warm up before takeoff? Henry On Sun, Mar 12, 2017 at 12:21 PM, don van santen wrote: > Instead of reversing the fans I would try reducing the exit size where > the cooling ait leaves the cowl. This could be as simple as tapeing > over part ot the exit. > Another way to keep the engine warm during cold conditions that is > commonly done to RV av is to cover up to one half ot the oil cooler > inlet with a removable plate. > > On Mar 12, 2017 12:13, "Robert L. Nuckolls, III" > wrote: > > At 12:11 PM 3/12/2017, you wrote: > > I have a Velocity (pusher) that has the original design with two NACA > scoops in the roof of the airplane and this provides good cooling in > flight however on the ground and at low altitudes it is a bit lacking > during times with hot OAT (where I fly).=C3=82 > > Since I recently retrofitted a turbocharger intercooler I also > installed a third cooling air scoop and dual 10 inch Spal automobile > cooling fans that blast 650 CFM each and these fans will both cool the > intake air charge and they will also add supplemental cooling to the > engine when energized. =C3=82 > > So will this new design I will have solved my hot OAT ground/low > altitude =C3=82 cooling issue however I am concerned that during really > cold operations it might be too much engine cooling.=C3=82 > > Is it possible to reverse the fans and the airflow so when it is > really cold outside the fans will prevent the third cooling duct from > providing too much cooling air to the engine?=C3=82 > > > Need more info. Are these permanent magnet > motor driven fans? I.e. TWO wires coming > out that can be driven either polarity. > > One connection produces CCW rotation, reversed > connection produces CW rotation. > > > The fans have a on/off switch that utelize a relay (on relay for each > fan) =C3=82 to complete the circuit to electrify the fans... in other words > each fan has a heavy gauge wire with an inline fuse for protection and > there is a cockpit panel CB protected "accessory feed" (sorry... > automotive term.) that provides power through the ON/OFF switch to the > automotive relay and when the switch is ON the accessory feed > completes the circuit and the relay closes its =C3=82 contacts and the > circuit for the heavy gauge wire is completed and the fans run.=C3=82 > > > These sound like modern, automotive fans > that are most likely brushless motors. To reverse > rotation, you need access to the inner workings > of the electronics . . . generally hard if not > totally impractical. > > Can you give us a link to the description of the > products? how much current do they draw? > > Bob . . . > > ________________________________________________________________________________
Subject: Re: Reversible Spal Cooling Fans
From: "Eric Page" <edpav8r(at)yahoo.com>
Date: Mar 12, 2017
billhuntersemail(at)gmail wrote: > The aftermarket automotive fans are electrically insulated and are designed to be reversible and mounted on a plastic shroud and they have a red and a black wire coming out of the back. I bench tested the fans and they turn backwards when the polarity is reversed. > > https://www.amazon.com/gp/product/B004LY3Z9Y/ref=oh_aui_search_detailpage?ie=UTF8&psc=1 Quoting from the Amazon listing: "Blades and polarity of the wiring can be reversed and it becomes a pusher fan." I take this to mean that you must reverse *both* the polarity of the power supply *and* the mounting of the blade rotor on its shaft to make the fan operate in reverse. Those blades don't look like they'll move air very well if you simply rotate them in the reverse direction; they appear very much optimized for their direction of rotation. Do the fans' instructions say anything about installing them for reverse operation? Eric Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467217#467217 ________________________________________________________________________________
Subject: Re: Reversible Spal Cooling Fans
From: "Eric Page" <edpav8r(at)yahoo.com>
Date: Mar 12, 2017
Quoting again from Amazon, this time from one of the reviews of these fans: "I changed these from "pullers" to "pushers" by flipping the blades and wiring it opposite of the instructions..." Eric Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467218#467218 ________________________________________________________________________________
From: Henry Hallam <henry(at)pericynthion.org>
Date: Mar 12, 2017
Subject: Re: Reversible Spal Cooling Fans
Hi Bill, Good job testing that they work in reverse on the bench. It might be worth measuring how much current they draw at 14.4V - the Amazon page suggests 25A, which is a hefty pair of fans, and a potentially a significant chunk of your alternator's capacity! Instead of the relays in your diagram, one option is to just use a high-current On-Off-On 3-position DPDT switch such as one of these: http://www.digikey.com/short/325mhp Referring to the schematic symbol for the DPDT on page 2 of this datasheet: http://www.nkkswitches.com/pdf/stoggleshighcap.pdf , 2 = Protected (fuse or CB) +14V 5 = Ground 1 = 6 = Motor red 3 = 4 = Motor black You can see it graphically here: https://www.eleinmec.com/figures/012_02.gif If you want to keep the wires in the panel skinny (might be desirable for a pusher), you can achieve a similar effect with a DPDT relay (to swap between forward and reverse), an SPST relay (to switch off and on), with the coils enabled by either two separate SPST switches or a single SPDT On-Off-On switch with a diode to let the second "On" position power both relays. Let me know if you need a diagram :) Regardless of whether you use a high-current switch or relays, you should also place a suitable bidirectional TVS diode across the motor terminals to help suppress arcs in the switch/relay contacts: http://www.digikey.com/product-detail/en/littelfuse-inc/TP5KP15CA/F7654CT-ND/6174274 Good luck, Henry On Sun, Mar 12, 2017 at 2:46 PM, William Hunter wrote: > Bob and Henry, > > Thank you for your willingness to help. > >> Need more info. Are these permanent magnet motor driven fans? I.e. TWO wires coming > out that can be driven either polarity. ...These sound like modern, automotive fans > that are most likely brushless motors. To reverse rotation, you need access to the inner workings of the electronics . . . generally hard if not totally impractical. > > The aftermarket automotive fans are electrically insulated and are designed to be reversible and mounted on a plastic shroud and they have a red and a black wire coming out of the back. I bench tested the fans and they turn backwards when the polarity is reversed. > > https://www.amazon.com/gp/product/B004LY3Z9Y/ref=oh_aui_search_detailpage?ie=UTF8&psc=1 > > I have attached a PDF document of the wire diagram. If the AeroElectric server does not allow for attachments then this image link might work: > > https://cimg2.ibsrv.net/gimg/www.corvetteforum.com-vbulletin/730x780/80-spal_wiring_diagram_78eade2fe4e5395ef98534dbc5f50f97483be5ee.jpg > > > I am using the bottom dual fan design however this wire diagram shows the ground wire of the relay to be connected to a Normally Open temperature actuated switch that is installed in the lower radiator of a car installation with the intent that when the radiator coolant gets above a certain temperature the thermos-switch will close and the relay coil wire will be grounded and the relay contacts close and the 12VDC power will flow to the fan motors. My relay coil wire will always be grounded and therefore the 12VDC "accessory" feed will be switched on or off to energize the relay coil. > > During hot weather ground operations and low indicated airspeed, the Velocity with the propeller in the back has very little engine cooling airflow and some airplanes have engine overheating concerns during long taxi and initial climb. > > During cold weather operations, the Velocity with the Lycoming only has one oil cooler and this is located in the nose compartment. Outside ram air is pushed through this oil cooler and either ducted outboard or when the pilot needs heat inside the cabin, the outlet of the oil cooler is ducted into the cabin and used for heat. Some Velocity builders report poor cabin heating from this system in very cold OAT because they have trouble keeping their engine warmed up enough to allow the oil to be to be diverted to the oil cooler up front. > > With these two fans and new intake scoop I will certainly have solved the ground/low IAS cooling problem however with this new 1 inch by 14 inch additional engine cooling air intake scoop, I will have amplified this cold OAT problem. > > If the fans can be reversed then during cold weather operations, they will blow backwards and stall out the ram air coming down this new scoop with the only weight penalty being a couple of extra relays and some wiring. > > THANKS AGAIN!!! > .. > > Cheers!!! > > Bill Hunter > > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Henry Hallam > Sent: Sunday, March 12, 2017 12:55 PM > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: Reversible Spal Cooling Fans > > --> > > My guess is that if you can just turn the fans off, that'll be sufficient to prevent any "over-cooling". Can you be a bit more specific about which scenarios you're concerned about? Perhaps on the ground in cold weather taking too long for the oil and cylinders to warm up before takeoff? > > Henry > > On Sun, Mar 12, 2017 at 12:21 PM, don van santen wrote: >> Instead of reversing the fans I would try reducing the exit size where >> the cooling ait leaves the cowl. This could be as simple as tapeing >> over part ot the exit. >> Another way to keep the engine warm during cold conditions that is >> commonly done to RV av is to cover up to one half ot the oil cooler >> inlet with a removable plate. >> >> On Mar 12, 2017 12:13, "Robert L. Nuckolls, III" >> wrote: >> >> At 12:11 PM 3/12/2017, you wrote: >> >> I have a Velocity (pusher) that has the original design with two NACA >> scoops in the roof of the airplane and this provides good cooling in >> flight however on the ground and at low altitudes it is a bit lacking >> during times with hot OAT (where I fly). >> >> Since I recently retrofitted a turbocharger intercooler I also >> installed a third cooling air scoop and dual 10 inch Spal automobile >> cooling fans that blast 650 CFM each and these fans will both cool the >> intake air charge and they will also add supplemental cooling to the >> engine when energized. >> >> So will this new design I will have solved my hot OAT ground/low >> altitude cooling issue however I am concerned that during really >> cold operations it might be too much engine cooling. >> >> Is it possible to reverse the fans and the airflow so when it is >> really cold outside the fans will prevent the third cooling duct from >> providing too much cooling air to the engine? >> >> >> Need more info. Are these permanent magnet >> motor driven fans? I.e. TWO wires coming >> out that can be driven either polarity. >> >> One connection produces CCW rotation, reversed >> connection produces CW rotation. >> >> >> The fans have a on/off switch that utelize a relay (on relay for each >> fan) to complete the circuit to electrify the fans... in other words >> each fan has a heavy gauge wire with an inline fuse for protection and >> there is a cockpit panel CB protected "accessory feed" (sorry... >> automotive term.) that provides power through the ON/OFF switch to the >> automotive relay and when the switch is ON the accessory feed >> completes the circuit and the relay closes its contacts and the >> circuit for the heavy gauge wire is completed and the fans run. >> >> >> These sound like modern, automotive fans >> that are most likely brushless motors. To reverse >> rotation, you need access to the inner workings >> of the electronics . . . generally hard if not >> totally impractical. >> >> Can you give us a link to the description of the >> products? how much current do they draw? >> >> Bob . . . >> >> > > ________________________________________________________________________________
Subject: Re: Reversible Spal Cooling Fans
From: "rparigoris" <rparigor(at)suffolk.lib.ny.us>
Date: Mar 13, 2017
Hi Bill If you have a brushed motor you can reverse rotation by reversing leads. That said chances are the motor is timed for forward rotation. If you reverse rotation you will have retarded timing that will burn motor up in short order. Best way to check timing is remove fan and run motor at a lower voltage, perhaps 6 to 9 volts and measure the amp draw. Then reverse leads and measure amp draw. Some motors you need to mutilate to readjust timing, but when amp draw is exactly the same, your motor is neutral timed and can be run in both directions. Chances are that the motor has a 5 to 10 degree advance that will just trash the motor if run reversed for any length of time, excuse the pun. Ron Parigoris Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467233#467233 ________________________________________________________________________________
From: "William Hunter" <billhuntersemail(at)gmail.com>
Subject: Reversible Spal Cooling Fans
Date: Mar 13, 2017
Wow...this is most helpful!!! Very good information about the design timing of the fans and that some DC fans cannot simply be wired up in reverse because they burn up...who knew?!?!? Obviously Ron (and others) did!!! So I will "trash" the current fans and seek out fans that advertise "reversible" as they should be neutral timed (and I will verify prior to installing). > Let me know if you need a diagram : ) Henry, Yes PLEASE : 0 I think it is imperative (safety and weight wise) to go with the skinny wire approach and to utilize a DPDT relay to operate the fans. Yes...PLEASE...I would greatly appreciate your assistance in getting a wire diagram and part numbers of the relay(s) and the location of the TVS diode. Who knew there was such a thing as a bidirectional TVS diode (rhetorical question). I have RockRack switches on order and the one I want to use for this fan system is a ON OFF ON switch. Aircraft Spruce does not advertise anything about how many poles or throws (Grrrrr) however I have a picture of the back of the switch and it has 10 terminal spades on the back and since the switch has two LEDs that can be wired up and illuminated when the switch is full up or full down, that takes 4 of the 10 spades and with 6 spades left over I ass-u-me it is a DPDT switch. So in other words it would be most excellent on a hot OAT day to simply push the one RockRack switch fully UP for takeoff and have the top switch LED light up and the fans run as pullers for cooling, then when at altitude and the CHTs are a bit too cold to push the switch to center OFF position and the LEDs are black and the fans stop, and then when flying in really cold OAT or during descent to push the single RockRack switch fully DOWN and the bottom LED lights and the fans run as pushers to blow back against the ram air through my third large cooling scoop. This ad from eBay Aircraft Parts Supply states that these automotive fans are reversible and each fan draws 80 watts so I believe both combined will draw less than 15 Amps (of course I will need to verify both the actual load and that the load is the same forward and backwards prior to proceeding). http://www.ebay.com/itm/DUAL-6-INCH-ELECTRIC-RADIATOR-COOLING-FANS-PUSH-IN-PROBE-THERMOSTAT-2-PACK-FAN-/331828470556 This is really a fun learning experience and I cannot thank you enough for your willingness to help!!! I will be happy to give rides in my airplane when (if) I ever get it put together!!! .. Cheers!!! Bill Hunter -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Henry Hallam Sent: Sunday, March 12, 2017 10:52 PM Subject: Re: AeroElectric-List: Reversible Spal Cooling Fans --> Hi Bill, Good job testing that they work in reverse on the bench. It might be worth measuring how much current they draw at 14.4V - the Amazon page suggests 25A, which is a hefty pair of fans, and a potentially a significant chunk of your alternator's capacity! Instead of the relays in your diagram, one option is to just use a high-current On-Off-On 3-position DPDT switch such as one of these: http://www.digikey.com/short/325mhp Referring to the schematic symbol for the DPDT on page 2 of this datasheet: http://www.nkkswitches.com/pdf/stoggleshighcap.pdf , 2 = Protected (fuse or CB) +14V 5 = Ground 1 = 6 = Motor red 3 = 4 = Motor black You can see it graphically here: https://www.eleinmec.com/figures/012_02.gif If you want to keep the wires in the panel skinny (might be desirable for a pusher), you can achieve a similar effect with a DPDT relay (to swap between forward and reverse), an SPST relay (to switch off and on), with the coils enabled by either two separate SPST switches or a single SPDT On-Off-On switch with a diode to let the second "On" position power both relays. Let me know if you need a diagram :) Regardless of whether you use a high-current switch or relays, you should also place a suitable bidirectional TVS diode across the motor terminals to help suppress arcs in the switch/relay contacts: http://www.digikey.com/product-detail/en/littelfuse-inc/TP5KP15CA/F7654CT-ND/6174274 Good luck, Henry On Sun, Mar 12, 2017 at 2:46 PM, William Hunter wrote: > Bob and Henry, > > Thank you for your willingness to help. > >> Need more info. Are these permanent magnet motor driven fans? I.e. >> TWO wires coming > out that can be driven either polarity. ...These sound like modern, automotive fans > that are most likely brushless motors. To reverse rotation, you need access to the inner workings of the electronics . . . generally hard if not totally impractical. > > The aftermarket automotive fans are electrically insulated and are designed to be reversible and mounted on a plastic shroud and they have a red and a black wire coming out of the back. I bench tested the fans and they turn backwards when the polarity is reversed. > > https://www.amazon.com/gp/product/B004LY3Z9Y/ref=oh_aui_search_detailp > age?ie=UTF8&psc=1 > > I have attached a PDF document of the wire diagram. If the AeroElectric server does not allow for attachments then this image link might work: > > > https://cimg2.ibsrv.net/gimg/www.corvetteforum.com-vbulletin/730x780/8 > 0-spal_wiring_diagram_78eade2fe4e5395ef98534dbc5f50f97483be5ee.jpg > > > I am using the bottom dual fan design however this wire diagram shows the ground wire of the relay to be connected to a Normally Open temperature actuated switch that is installed in the lower radiator of a car installation with the intent that when the radiator coolant gets above a certain temperature the thermos-switch will close and the relay coil wire will be grounded and the relay contacts close and the 12VDC power will flow to the fan motors. My relay coil wire will always be grounded and therefore the 12VDC "accessory" feed will be switched on or off to energize the relay coil. > > During hot weather ground operations and low indicated airspeed, the Velocity with the propeller in the back has very little engine cooling airflow and some airplanes have engine overheating concerns during long taxi and initial climb. > > During cold weather operations, the Velocity with the Lycoming only has one oil cooler and this is located in the nose compartment. Outside ram air is pushed through this oil cooler and either ducted outboard or when the pilot needs heat inside the cabin, the outlet of the oil cooler is ducted into the cabin and used for heat. Some Velocity builders report poor cabin heating from this system in very cold OAT because they have trouble keeping their engine warmed up enough to allow the oil to be to be diverted to the oil cooler up front. > > With these two fans and new intake scoop I will certainly have solved the ground/low IAS cooling problem however with this new 1 inch by 14 inch additional engine cooling air intake scoop, I will have amplified this cold OAT problem. > > If the fans can be reversed then during cold weather operations, they will blow backwards and stall out the ram air coming down this new scoop with the only weight penalty being a couple of extra relays and some wiring. > > THANKS AGAIN!!! > .. > > Cheers!!! > > Bill Hunter > > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of > Henry Hallam > Sent: Sunday, March 12, 2017 12:55 PM > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: Reversible Spal Cooling Fans > > --> > > My guess is that if you can just turn the fans off, that'll be sufficient to prevent any "over-cooling". Can you be a bit more specific about which scenarios you're concerned about? Perhaps on the ground in cold weather taking too long for the oil and cylinders to warm up before takeoff? > > Henry > > On Sun, Mar 12, 2017 at 12:21 PM, don van santen wrote: >> Instead of reversing the fans I would try reducing the exit size >> where the cooling ait leaves the cowl. This could be as simple as >> tapeing over part ot the exit. >> Another way to keep the engine warm during cold conditions that is >> commonly done to RV av is to cover up to one half ot the oil cooler >> inlet with a removable plate. >> >> On Mar 12, 2017 12:13, "Robert L. Nuckolls, III" >> wrote: >> >> At 12:11 PM 3/12/2017, you wrote: >> >> I have a Velocity (pusher) that has the original design with two NACA >> scoops in the roof of the airplane and this provides good cooling in >> flight however on the ground and at low altitudes it is a bit lacking >> during times with hot OAT (where I fly). >> >> Since I recently retrofitted a turbocharger intercooler I also >> installed a third cooling air scoop and dual 10 inch Spal automobile >> cooling fans that blast 650 CFM each and these fans will both cool >> the intake air charge and they will also add supplemental cooling to >> the engine when energized. >> >> So will this new design I will have solved my hot OAT ground/low >> altitude cooling issue however I am concerned that during really >> cold operations it might be too much engine cooling. >> >> Is it possible to reverse the fans and the airflow so when it is >> really cold outside the fans will prevent the third cooling duct from >> providing too much cooling air to the engine? >> >> >> Need more info. Are these permanent magnet >> motor driven fans? I.e. TWO wires coming >> out that can be driven either polarity. >> >> One connection produces CCW rotation, reversed >> connection produces CW rotation. >> >> >> The fans have a on/off switch that utelize a relay (on relay for each >> fan) to complete the circuit to electrify the fans... in other >> words each fan has a heavy gauge wire with an inline fuse for >> protection and there is a cockpit panel CB protected "accessory feed" (sorry... >> automotive term.) that provides power through the ON/OFF switch to >> the automotive relay and when the switch is ON the accessory feed >> completes the circuit and the relay closes its contacts and the >> circuit for the heavy gauge wire is completed and the fans run. >> >> >> These sound like modern, automotive fans >> that are most likely brushless motors. To reverse >> rotation, you need access to the inner workings >> of the electronics . . . generally hard if not >> totally impractical. >> >> Can you give us a link to the description of the >> products? how much current do they draw? >> >> Bob . . . >> >> > > ________________________________________________________________________________
Date: Mar 13, 2017
From: BobbyPaulk(at)comcast.net
Subject: Tack vs Hobbs
Getting back to the Tach vs Hobbs My Pitts had a Tach calibrated for 2450 RPM to equal an hour. Flight time was only accurate if you kept that RPM. Most times I was throttled back to 1900 and 2000 rpm to fly cross country with slower planes. When I accumulated 500 hrs plus on the Tach the actual flight time was over 700 hours. If you want accurate flight time for logging, oil changes, and maintenance you should definitely use Hobbs time. Bobby ________________________________________________________________________________
Subject: Re: Tack vs Hobbs
From: Kelly McMullen <kellym(at)aviating.com>
Date: Mar 13, 2017
That just brings up the debate...should your maintenance be based on clock time, or accumulated rpms? If you are at low power, low rpms, you probably prefer the latter. On 3/13/2017 8:38 AM, BobbyPaulk(at)comcast.net wrote: > > Getting back to the Tach vs Hobbs > My Pitts had a Tach calibrated for 2450 RPM to equal an hour. > Flight time was only accurate if you kept that RPM. Most times I was > throttled back to 1900 and 2000 rpm to fly cross country with slower > planes. When I accumulated 500 hrs plus on the Tach the actual flight > time was over 700 hours. If you want accurate flight time for logging, > oil changes, and maintenance you should definitely use Hobbs time. > > Bobby ________________________________________________________________________________
From: Alec Myers <alec(at)alecmyers.com>
Date: Mar 13, 2017
Subject: Re: Tack vs Hobbs
In Canada maintenance time is based on aggregate flight time, strictly wheels-up to wheels-down, so you have to use a clock or wristwatch even if you have a Hobbs meter. What does the FAA require? > On Mar 13, 2017, at 12:28 PM, Kelly McMullen wrote: > > > That just brings up the debate...should your maintenance be based on clock time, or accumulated rpms? If you are at low power, low rpms, you probably prefer the latter. > >> On 3/13/2017 8:38 AM, BobbyPaulk(at)comcast.net wrote: >> >> Getting back to the Tach vs Hobbs >> My Pitts had a Tach calibrated for 2450 RPM to equal an hour. >> Flight time was only accurate if you kept that RPM. Most times I was >> throttled back to 1900 and 2000 rpm to fly cross country with slower >> planes. When I accumulated 500 hrs plus on the Tach the actual flight >> time was over 700 hours. If you want accurate flight time for logging, >> oil changes, and maintenance you should definitely use Hobbs time. >> >> Bobby > > > ________________________________________________________________________________
From: "Tim Shankland" <tshankland(at)sbcglobal.net>
Subject: Re: Tack vs Hobbs
Date: Mar 13, 2017
I'm flying a Zenith Zodiac 610HD with a Status Subaru engine. During the build I decided I didn't want two sensors for oil pressure attached to the engine. The idea of a T fitting with two sensors vibrating gave me thoughts cracked fittings. My solution was to use the existing oil pressure gage. The gage is electric and it is not difficult to determine the voltage present at the gage input that indicates that the engine is running. I built a small circuit that monitors that voltage turns the Hobbs meter on when a sufficient pressure is present. This way the Hobbs only runs when the engine is running and not just when the master switch is on. Tim Shankland -----Original Message----- From: Kelly McMullen Sent: Monday, March 13, 2017 12:28 PM Subject: Re: AeroElectric-List: Tack vs Hobbs That just brings up the debate...should your maintenance be based on clock time, or accumulated rpms? If you are at low power, low rpms, you probably prefer the latter. On 3/13/2017 8:38 AM, BobbyPaulk(at)comcast.net wrote: > > Getting back to the Tach vs Hobbs > My Pitts had a Tach calibrated for 2450 RPM to equal an hour. > Flight time was only accurate if you kept that RPM. Most times I was > throttled back to 1900 and 2000 rpm to fly cross country with slower > planes. When I accumulated 500 hrs plus on the Tach the actual flight > time was over 700 hours. If you want accurate flight time for logging, > oil changes, and maintenance you should definitely use Hobbs time. > > Bobby ________________________________________________________________________________
Subject: Re: Reversible Spal Cooling Fans
From: "Eric Page" <edpav8r(at)yahoo.com>
Date: Mar 13, 2017
Bill, The eBay fans have the same problem; their blades must be flipped on the shaft to reverse airflow. Quoting from the listing: "Blade and wiring can be reversed to make the fans air pushers." You're probably going to find that this is a common problem. Most fans with injection molded plastic blade rotors will be CFD-optimized for direction of rotation, and they may not work well if only the motor is reversed. It might be worth asking the fan manufacturer if a motor-only reversal just presents a minor efficiency loss or if it could harm the motor. Don't forget to consider the additional load presented by ram air. If your NACA duct is working well, that could be substantial, especially against a blade that's turning the wrong direction. The fans may rely on the airflow they generate to cool themselves. If you use the fans to stall airflow, will their motors overheat? Have you considered just installing a butterfly or knife valve in the tubing from your duct to cut off airflow if it's too cold? It could be operated by a simple push/pull cable that would allow you to modulate airflow by partially closing the valve. The only electrical change you would need is a cutout switch that removes fan power if the valve isn't fully open. Eric Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467251#467251 ________________________________________________________________________________
From: <rnjcurtis(at)charter.net>
Subject: Re: Reversible Spal Cooling Fans
Date: Mar 13, 2017
Has any consideration been given to eliminating the use of the fan in cold weather and putting a =9CPlug=9D in the extra air intake. The plug could be fabricated perhaps as a door or a foam plug. I am not famili ar with the aircraft and the cooling mods thus far made, but there may be a nother alternative, rather than being hung up on the fan issue. Roger ________________________________________________________________________________
Subject: Re: Tack vs Hobbs
From: C&K <yellowduckduo(at)gmail.com>
Date: Mar 13, 2017
One can always fit a squat switch on the landing gear. I set my EIS tach threshold so it does not accumulate time below a specific rpm such that it ignores warm up and ground maneuvering. With my geared engine, it also ignores flight time when I do power off landings though. My most successful option by far though was to marry a former tower controller who just can't break the habit of recording off and on times... ;) Ken On 13/03/2017 12:33 PM, Alec Myers wrote: > > In Canada maintenance time is based on aggregate flight time, strictly wheels-up to wheels-down, so you have to use a clock or wristwatch even if you have a Hobbs meter. What does the FAA require? > >> On Mar 13, 2017, at 12:28 PM, Kelly McMullen wrote: >> >> >> That just brings up the debate...should your maintenance be based on clock time, or accumulated rpms? If you are at low power, low rpms, you probably prefer the latter. >> >>> On 3/13/2017 8:38 AM, BobbyPaulk(at)comcast.net wrote: >>> >>> Getting back to the Tach vs Hobbs >>> My Pitts had a Tach calibrated for 2450 RPM to equal an hour. >>> Flight time was only accurate if you kept that RPM. Most times I was >>> throttled back to 1900 and 2000 rpm to fly cross country with slower >>> planes. When I accumulated 500 hrs plus on the Tach the actual flight >>> time was over 700 hours. If you want accurate flight time for logging, >>> oil changes, and maintenance you should definitely use Hobbs time. >>> >>> Bobby >> >> > > ________________________________________________________________________________
From: Sebastien <cluros(at)gmail.com>
Subject: Re: Tack vs Hobbs
Date: Mar 13, 2017
>> In Canada maintenance time is based on aggregate flight time, strictly wh eels-up to wheels-down, so you have to use a clock or wristwatch even if you have a Hobbs meter. What does the FAA require? For private aircraft in Canada (excepting 604) I can't think of a single mai ntenance item that is required to be done on a time basis. Yes you have to t otal the air time in the Journey Log (which any most handheld GPSs will keep track of for you), but since all required maintenance is based on calendar t imes, you can use whatever hourly time measure you want to when deciding wha t maintenance to do. Sebastien > On Mar 13, 2017, at 12:14, C&K wrote: > > > One can always fit a squat switch on the landing gear. I set my EIS tach t hreshold so it does not accumulate time below a specific rpm such that it i gnores warm up and ground maneuvering. With my geared engine, it also ignore s flight time when I do power off landings though. > My most successful option by far though was to marry a former tower contro ller who just can't break the habit of recording off and on times... ;) > Ken > >> On 13/03/2017 12:33 PM, Alec Myers wrote: >> >> In Canada maintenance time is based on aggregate flight time, strictly wh eels-up to wheels-down, so you have to use a clock or wristwatch even if you have a Hobbs meter. What does the FAA require? >> >>> On Mar 13, 2017, at 12:28 PM, Kelly McMullen wrote : >>> .com> >>> >>> That just brings up the debate...should your maintenance be based on clo ck time, or accumulated rpms? If you are at low power, low rpms, you probabl y prefer the latter. >>> >>>> On 3/13/2017 8:38 AM, BobbyPaulk(at)comcast.net wrote: >>>> >>>> Getting back to the Tach vs Hobbs >>>> My Pitts had a Tach calibrated for 2450 RPM to equal an hour. >>>> Flight time was only accurate if you kept that RPM. Most times I was >>>> throttled back to 1900 and 2000 rpm to fly cross country with slower >>>> planes. When I accumulated 500 hrs plus on the Tach the actual flight >>>> time was over 700 hours. If you want accurate flight time for logging, >>>> oil changes, and maintenance you should definitely use Hobbs time. >>>> >>>> Bobby >>> >>> >> >> >> >> >> > ========================== ========= ========================== ========= ========================== ========= ========================== ========= ========================== ========= > > > ________________________________________________________________________________
Subject: Re: Tack vs Hobbs
From: Alec Myers <alec(at)alecmyers.com>
Date: Mar 13, 2017
I wasn't suggesting that Canadian aircraft are subject to any particular maintenance or inspection requirements. Rather, that when they are, the relevant "run time" that has to be accounted for is wheels-up to wheels-down. Let me as the question again: when the FAA mandates usage-based inspection or maintenance (for instance, mandatory 100 hour inspections for aircraft used for instruction) - what is the time that is counted towards those 100 hours? Is it engine run time, or air time, or tach time, or some other measure? On 13Mar2017, at 4:17 PM, Sebastien wrote: >> In Canada maintenance time is based on aggregate flight time, strictly wheels-up to wheels-down, so you have to use a clock or wristwatch even if you have a Hobbs meter. What does the FAA require? For private aircraft in Canada (excepting 604) I can't think of a single maintenance item that is required to be done on a time basis. Yes you have to total the air time in the Journey Log (which any most handheld GPSs will keep track of for you), but since all required maintenance is based on calendar times, you can use whatever hourly time measure you want to when deciding what maintenance to do. Sebastien On Mar 13, 2017, at 12:14, C&K wrote: > > One can always fit a squat switch on the landing gear. I set my EIS tach threshold so it does not accumulate time below a specific rpm such that it ignores warm up and ground maneuvering. With my geared engine, it also ignores flight time when I do power off landings though. > My most successful option by far though was to marry a former tower controller who just can't break the habit of recording off and on times... ;) > Ken > > On 13/03/2017 12:33 PM, Alec Myers wrote: >> >> In Canada maintenance time is based on aggregate flight time, strictly wheels-up to wheels-down, so you have to use a clock or wristwatch even if you have a Hobbs meter. What does the FAA require? >> >>> On Mar 13, 2017, at 12:28 PM, Kelly McMullen wrote: >>> >>> >>> That just brings up the debate...should your maintenance be based on clock time, or accumulated rpms? If you are at low power, low rpms, you probably prefer the latter. >>> >>>> On 3/13/2017 8:38 AM, BobbyPaulk(at)comcast.net wrote: >>>> >>>> Getting back to the Tach vs Hobbs >>>> My Pitts had a Tach calibrated for 2450 RPM to equal an hour. >>>> Flight time was only accurate if you kept that RPM. Most times I was >>>> throttled back to 1900 and 2000 rpm to fly cross country with slower >>>> planes. When I accumulated 500 hrs plus on the Tach the actual flight >>>> time was over 700 hours. If you want accurate flight time for logging, >>>> oil changes, and maintenance you should definitely use Hobbs time. >>>> >>>> Bobby >>> >>> >> >> >> >> >> > http://www.matronics.com/Navigator?AeroEl====================================================bsp; - MATRONICS WEB FORUMS - > _==========================; - NEW MATRONICS LIST W===================================================http://www.matronics.com/contr=========================================== > > > ________________________________________________________________________________
Subject: Re: Fwd: Re: King KX145 pin out, pin 10
From: "stickid" <piney(at)mts.net>
Date: Mar 13, 2017
I am looking for a manual for the KX-145 and wondering if you would be able to send me a scanned copy please. Thanks Bob R Winnipeg Canada Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467277#467277 ________________________________________________________________________________
Subject: Re: Fwd: Re: King KX145 pin out, pin 10
From: rayj <raymondj(at)frontiernet.net>
Date: Mar 14, 2017
Bob, I have a copy of the manual I scanned in several years ago. I scanned at a high resolution. I believe it fills 5+ DVDs. I sent a copy to Bob N. He may have created a smaller copy of it. I would be willing to sell the copy I have, if you're interested in having a paper copy. I also have a KX-145 and vor head, if you're interested in having one for spare parts. Raymond Julian Kettle River, MN The things we admire in men, kindness and generosity, openness, honesty, understanding and feeling are the concomitants of failure in our system. And those traits we detest, sharpness, greed, acquisitiveness, meanness, egotism and self-interest are the traits of success. And while men admire the quality of the first they love the produce of the second. -John Steinbeck, novelist, Nobel laureate (1902-1968) On 03/13/2017 10:16 PM, stickid wrote: > > I am looking for a manual for the KX-145 and wondering if you would be able to send me a scanned copy please. > Thanks > Bob R > Winnipeg Canada > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=467277#467277 > > ________________________________________________________________________________
Subject: Re: Tack vs Hobbs
From: "donjohnston" <don@velocity-xl.com>
Date: Mar 14, 2017
alec(at)alecmyers.com wrote: > Let me as the question again: when the FAA mandates usage-based inspection or maintenance (for instance, mandatory 100 hour inspections for aircraft used for instruction) - what is the time that is counted towards those 100 hours? Is it engine run time, or air time, or tach time, or some other measure? When I had a TC aircraft, every shop used tach time. Not a single maintenance facility ever looked at the hobbs meter unless they needed the total airframe hours. I can't say if there's a FAR enforcing that though and if there is, which one. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467283#467283 ________________________________________________________________________________
Subject: Re: Fwd: Re: King KX145 pin out, pin 10
From: "user9253" <fransew(at)gmail.com>
Date: Mar 14, 2017
There are optical character recognition (OCR) programs that will convert scanned documents into text. The size of the text file is a very small fraction of the file size of the original scanned document. The biggest advantage of a text file is that a computer can search it for certain key words. A disadvantage is that the OCR program will make errors that need to be found and corrected. > I believe it fills 5+ DVDs. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467287#467287 ________________________________________________________________________________
Subject: Re: 3PDT switch swap for relay?
From: "user9253" <fransew(at)gmail.com>
Date: Mar 14, 2017
I converted the schematic diagram into a wiring diagram. Laser altimeter - https://www.parallax.com/product/28054 -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467291#467291 Attachments: http://forums.matronics.com//files/landing_gear_joe_7_202.jpg http://forums.matronics.com//files/landing_gear_joe_7_195.pdf ________________________________________________________________________________
From: <jim(at)PoogieBearRanch.com>
Subject: Tach vs Hobbs
Date: Mar 14, 2017
<< when the FAA mandates usage-based inspection or maintenance (for instance, mandatory 100 hour inspections for aircraft used for instruction) - what is the time that is counted towards those 100 hours? Is it engine run time, or air time, or tach time, or some other measure? >> Simple answer: the only recording device on the "required equipment" list is the tach. Hobbs meters are optional, and are used to charge rental customers for their "flight time" (which is truly bogus, because it's typically about 1.2X the actual flight time for a training flight). Because tach time was the only "guaranteed to be present" way to measure time, in the US, all "time-interval" inspections are based on tach time, including ADs with "every 100 hours" or "every 500 hours" intervals. And to the OP: please note that "tach" (with an "H") is short for "tachometer", not "tackometer"... LOL Jim Parker ________________________________________________________________________________
Subject: Re: Fwd: Re: King KX145 pin out, pin 10
From: rayj <raymondj(at)frontiernet.net>
Date: Mar 14, 2017
Given the number of diagrams, graphs, tables, etc, I don't think the manual is a good candidate for conversion by OCR software. Raymond Julian Kettle River, MN The things we admire in men, kindness and generosity, openness, honesty, understanding and feeling are the concomitants of failure in our system. And those traits we detest, sharpness, greed, acquisitiveness, meanness, egotism and self-interest are the traits of success. And while men admire the quality of the first they love the produce of the second. -John Steinbeck, novelist, Nobel laureate (1902-1968) On 03/14/2017 08:03 AM, user9253 wrote: > > There are optical character recognition (OCR) programs that will convert scanned documents into text. The size of the text file is a very small fraction of the file size of the original scanned document. The biggest advantage of a text file is that a computer can search it for certain key words. A disadvantage is that the OCR program will make errors that need to be found and corrected. >> I believe it fills 5+ DVDs. > > > -------- > Joe Gores > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=467287#467287 > > ________________________________________________________________________________
From: Gilles St-Pierre <ranchlaseigneurie(at)hotmail.com>
Subject: Re: 3PDT switch swap for relay?
Date: Mar 14, 2017
Hello Can it be use for landing on glassy water....for float plane.. Thanks for your time Regards Gilles ________________________________ From: owner-aeroelectric-list-server(at)matronics.com <owner-aeroelectric-list -server(at)matronics.com> on behalf of user9253 Sent: March 14, 2017 11:38:10 AM Subject: AeroElectric-List: Re: 3PDT switch swap for relay? I converted the schematic diagram into a wiring diagram. Laser altimeter - https://www.parallax.com/product/28054 -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467291#467291 Attachments: http://forums.matronics.com//files/landing_gear_joe_7_202.jpg http://forums.matronics.com//files/landing_gear_joe_7_195.pdf ________________________________________________________________________________
Subject: Re: 3PDT switch swap for relay?
From: "user9253" <fransew(at)gmail.com>
Date: Mar 14, 2017
> Can it be use for landing on glassy water....for float plane.. Gee, I do not know. Try calling the laser altimeter manufacturer. I have never used their product. I just drew the diagram for Wade, the original poster of this thread. I assume that you only want the altimeter feature and not the gear extend. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467298#467298 ________________________________________________________________________________
Date: Mar 14, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Tack vs Hobbs
At 03:32 PM 3/13/2017, you wrote: > >I wasn't suggesting that Canadian aircraft are subject to any >particular maintenance or inspection requirements. Rather, that when >they are, the relevant "run time" that has to be accounted for is >wheels-up to wheels-down. > >Let me as the question again: when the FAA mandates usage-based >inspection or maintenance (for instance, mandatory 100 hour >inspections for aircraft used for instruction) - what is the time >that is counted towards those 100 hours? Is it engine run time, or >air time, or tach time, or some other measure? Don't know what the suggestion is today but when we owned 1K1, only our revenue generating aircraft were subject to 100 hour inspections . . . by what ever means was fitted to the panel. The J-3, with no electrical system and rudimentary tach was serviced based on rental time. An old Mooney was golden using tach time. The reset of the TC fleet had hobbs meters . . . some in addition to tach time but in our neck of the world, the Hobbs was preferred both for maintenance and billing practices. It was explained to me that there was nothing magic about inspecting every 100.00 plus or minus 0.01 hours. It was only necessary that the inspections be done regularly in that general time frame. Of course, tach hours are really engine revolution counters. Hour recording tachs were spin-offs from automobile speedometers where revolutions were directly related to miles traveled. Bob . . . ________________________________________________________________________________
Subject: Re: Tack vs Hobbs
From: Alec Myers <alec(at)alecmyers.com>
Date: Mar 14, 2017
Good to know. Someone else was kind enough to point me towards 14 CFR 1.1: "Time in service, with respect to maintenance time records, means the time from the moment anaircraft leaves the surface of the earth until it touches it at the next point of landing." On 14Mar2017, at 3:20 PM, Robert L. Nuckolls, III wrote: At 03:32 PM 3/13/2017, you wrote: > > I wasn't suggesting that Canadian aircraft are subject to any particular maintenance or inspection requirements. Rather, that when they are, the relevant "run time" that has to be accounted for is wheels-up to wheels-down. > > Let me as the question again: when the FAA mandates usage-based inspection or maintenance (for instance, mandatory 100 hour inspections for aircraft used for instruction) - what is the time that is counted towards those 100 hours? Is it engine run time, or air time, or tach time, or some other measure? Don't know what the suggestion is today but when we owned 1K1, only our revenue generating aircraft were subject to 100 hour inspections . . . by what ever means was fitted to the panel. The J-3, with no electrical system and rudimentary tach was serviced based on rental time. An old Mooney was golden using tach time. The reset of the TC fleet had hobbs meters . . . some in addition to tach time but in our neck of the world, the Hobbs was preferred both for maintenance and billing practices. It was explained to me that there was nothing magic about inspecting every 100.00 plus or minus 0.01 hours. It was only necessary that the inspections be done regularly in that general time frame. Of course, tach hours are really engine revolution counters. Hour recording tachs were spin-offs from automobile speedometers where revolutions were directly related to miles traveled. Bob . . . ________________________________________________________________________________
Subject: Re: Tack vs Hobbs
From: Kent or Jackie Ashton <kjashton(at)vnet.net>
Date: Mar 14, 2017
You are correct, Sir. One of the rites of passage to being a pilot is to learn the difference between flight time and time in service. :-) > Flight time means: > > (1) Pilot time that commences when an aircraft moves under its own power for the purpose of flight and ends when the aircraft comes to rest after landing; or https://www.law.cornell.edu/cfr/text/14/1.1 > On Mar 14, 2017, at 3:29 PM, Alec Myers wrote: > > > "Time in service, with respect to maintenance time records, means the time from the moment anaircraft leaves the surface of the earth until it touches it at the next point of landing." ________________________________________________________________________________
Date: Mar 14, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Fwd: Re: King KX145 pin out, pin 10
At 08:03 AM 3/14/2017, you wrote: > >There are optical character recognition (OCR) programs that will >convert scanned documents into text. The size of the text file is a >very small fraction of the file size of the original scanned >document. The biggest advantage of a text file is that a computer >can search it for certain key words. A disadvantage is that the OCR >program will make errors that need to be found and corrected. > > I believe it fills 5+ DVDs. The KX-145 installation manual I have is available at http://tinyurl.com/zg3feyc It has been 'massaged' by Adobe Acrobat for character recognition and searching. Bob . . . ________________________________________________________________________________
Date: Mar 14, 2017
From: bobsv35b(at)aol.com
Subject: Re: Tack vs Hobbs
The FAA only requires that time for maintenance purposes be listed from actual lift off to actual touchdown. The engine recording tachometer has been accepted as a legal substitute for actual lift off to touch down figure. It all depends on what you think is most convenient for you. Many helicopters use a switch on the collective. Others use tach time. Either could probably be supprted at a hearing. Almost all airlines use lift off to touch down times. Happy Skies, Old Bob -----Original Message----- From: donjohnston <don@velocity-xl.com> Sent: Tue, Mar 14, 2017 6:52 am Subject: AeroElectric-List: Re: Tack vs Hobbs alec(at)alecmyers.com wrote: > Let me as the question again: when the FAA mandates usage-based inspection or maintenance (for instance, mandatory 100 hour inspections for aircraft used for instruction) - what is the time that is counted towards those 100 hours? Is it engine run time, or air time, or tach time, or some other measure? When I had a TC aircraft, every shop used tach time. Not a single maintenance facility ever looked at the hobbs meter unless they needed the total airframe hours. I can't say if there's a FAR enforcing that though and if there is, which one. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467283#467283 ________________________________________________________________________________
Date: Mar 14, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: About those 'Copper Tops'
While sitting at the keyboard on more interesting things, I often have some sample battery running on cap tests. I've been gathering data to repeat the experiment I did about ten years ago that asked "How bad can a flashlight battery be?" Just finished sucking the precious bodily fluids out of some Duracell AAs marked with a 2018 Use-By date. If memory serves, the advertising hype for this product boasts a 10-year shelf life. At least this batch of cells are only coughing up about 1/2 the capacity of a new cell . . . they demonstrate a higher internal impedance at the beginning of the discharge cycle. Does anyone have some Alkaline AAs out there that are pushing their use-by dates? It would be interesting to squeeze 'em and see how long they'll sing. Bob . . . ________________________________________________________________________________
From: Alec Myers <alec(at)alecmyers.com>
Date: Mar 15, 2017
Subject: Re: About those 'Copper Tops'
Apropos of this, I have a maybe-novel idea about how to test a bunch of competing battery brands, easily. I don't know if I made this up, or read about it somewhere but... Connect them in series, and discharge the battery of cells through a dummy load. That way, at any given time, they've all passed the same number of electrons/coulombs of charge. Periodically disconnect the load and measure each cell's no-load terminal voltage. The cells that die first should be obvious. What do esteemed list readers think? On Mar 14, 2017, at 22:26, Robert L. Nuckolls, III wrote: While sitting at the keyboard on more interesting things, I often have some sample battery running on cap tests. I've been gathering data to repeat the experiment I did about ten years ago that asked "How bad can a flashlight battery be?" Just finished sucking the precious bodily fluids out of some Duracell AAs marked with a 2018 Use-By date. If memory serves, the advertising hype for this product boasts a 10-year shelf life. At least this batch of cells are only coughing up about 1/2 the capacity of a new cell . . . they demonstrate a higher internal impedance at the beginning of the discharge cycle. Does anyone have some Alkaline AAs out there that are pushing their use-by dates? It would be interesting to squeeze 'em and see how long they'll sing. Bob . . . ________________________________________________________________________________
Subject: Re: 3PDT switch swap for relay?
From: "Airdog77" <Airdog77(at)gmail.com>
Date: Mar 15, 2017
>From what I understand it's SUPPOSED to provide a good reading over water, but hasn't been specifically tested yet for that functionality. Some of the canard folks were asking the same question. In short, specs say yes, but hasn't been tested on an actual flying canard that I know of. Joe, thanks a million for your diagrams and great advice! All of it is super helpful! Warm Regards, Wade -------- Airdog Wade Parton Building Long-EZ 916WP www.longezpush.com Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467332#467332 ________________________________________________________________________________
Subject: Re: 3PDT switch swap for relay?
From: "Airdog77" <Airdog77(at)gmail.com>
Date: Mar 15, 2017
>From what I understand it's SUPPOSED to provide a good reading over water, but hasn't been specifically tested yet for that functionality. Some of the canard folks were asking the same question. In short, specs say yes, but hasn't been tested on an actual flying canard that I know of. Joe, thanks a million for your diagrams and great advice! All of it is super helpful! Warm Regards, Wade -------- Airdog Wade Parton Building Long-EZ 916WP www.longezpush.com Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467333#467333 ________________________________________________________________________________
Date: Mar 15, 2017
From: Rod Smith <rodsmith52(at)yahoo.com>
Subject: Garmin magnetometer installation considerations
I'm ready to run wiring in my Bearhawk wings. The only place that remotely meets Garmin's requirements for magnetometer mounting is in the wing tip. The installation manual says that if mounted in a metal wing, there should not be local grounding, all wiring should be twisted pairs. I assume I can use a battery drill to make twisted pairs. How tightly should the wires be twisted (turns/inch etc). The only logical place to run the wiring for the magnetometer is in the same conduit with the rest of the wiring. Does this present a problem? ________________________________________________________________________________
Subject: Re: Fwd: Re: King KX145 pin out, pin 10
From: rayj <raymondj(at)frontiernet.net>
Date: Mar 15, 2017
The manual I have is the "Maintenance/Overhaul Manual 5110". It completely fills a 2" ring binder. Raymond Julian Kettle River, MN The things we admire in men, kindness and generosity, openness, honesty, understanding and feeling are the concomitants of failure in our system. And those traits we detest, sharpness, greed, acquisitiveness, meanness, egotism and self-interest are the traits of success. And while men admire the quality of the first they love the produce of the second. -John Steinbeck, novelist, Nobel laureate (1902-1968) On 03/14/2017 01:20 AM, rayj wrote: > > Bob, > > I have a copy of the manual I scanned in several years ago. I scanned > at a high resolution. I believe it fills 5+ DVDs. I sent a copy to Bob > N. He may have created a smaller copy of it. I would be willing to sell > the copy I have, if you're interested in having a paper copy. I also > have a KX-145 and vor head, if you're interested in having one for spare > parts. > > Raymond Julian > Kettle River, MN > > The things we admire in men, kindness and generosity, openness, honesty, > understanding and feeling are the concomitants of failure in our system. > And those traits we detest, sharpness, greed, acquisitiveness, meanness, > egotism and self-interest are the traits of success. And while men > admire the quality of the first they love the produce of the second. > -John Steinbeck, novelist, Nobel laureate (1902-1968) > > On 03/13/2017 10:16 PM, stickid wrote: >> >> I am looking for a manual for the KX-145 and wondering if you would be >> able to send me a scanned copy please. >> Thanks >> Bob R >> Winnipeg Canada >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=467277#467277 >> >> >> >> >> >> >> >> >> >> > > ________________________________________________________________________________
Date: Mar 15, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: About those 'Copper Tops'
At 11:10 PM 3/14/2017, you wrote: > >Apropos of this, I have a maybe-novel idea about how to test a bunch >of competing battery brands, easily. I don't know if I made this up, >or read about it somewhere but... > >Connect them in series, and discharge the battery of cells through a >dummy load. That way, at any given time, they've all passed the same >number of electrons/coulombs of charge. Periodically disconnect the >load and measure each cell's no-load terminal voltage. The cells >that die first should be obvious. This is a useful comparative test for evaluating the relative condition of an array of cells . . . with limitations. It doesn't yield 'baseline' data, i.e. a quantitative measurement of contained energy. When I did the first pass at this study I had a nifty $100, 12-Bit DAS purchased previously for a Beech flight test program. Pairing this device with an array of AA cell holders loaded with 5 ohm resistors allowed me to run batches of cells down at the same time. The data yielded was analyzed in software I can't run under Win7 . . . software that coughed up a scrip file that plotted results to a graph in AutoCAD. Emacs! The Phase II test is being accomplished one cell at a time using a West Mountain Radio battery tester and its companion software. The earlier tests were conducted under a constant resistance load; Phase II is constant current. In both instances, the analysis yielded a Watt-Hours value for energy yielded by each cell. The disadvantage is lack of batch-processing capability. The advantage is that software supplied by WMR runs in my more modern computers and also yields quantitative data. Still got a soft spot in my heart for that $low$ DAS. It ran under Win95 off the parallel port of the laptop. It would gather 1000 samples per second of 12-bit data. In about two weeks of hammer-n-sawing at the bench, I had fabricated and installed a pitch-trim study on the Beechjet that yielded some really nice data . . . along with foundation for fixing a problem that was costing the company $millions$. Those were exciting times . . . Bob . . . ________________________________________________________________________________
Date: Mar 15, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Garmin magnetometer installation considerations
At 09:38 AM 3/15/2017, you wrote: >I'm ready to run wiring in my Bearhawk wings. The only place that >remotely meets Garmin's requirements for magnetometer mounting is in >the wing tip. The installation manual says that if mounted in a >metal wing, there should not be local grounding, all wiring should >be twisted pairs. I assume I can use a battery drill to make twisted >pairs. How tightly should the wires be twisted (turns/inch etc). The >only logical place to run the wiring for the magnetometer is in the >same conduit with the rest of the wiring. Does this present a problem? How many pairs Bob . . . ________________________________________________________________________________
Subject: Re: Fwd: Re: King KX145 pin out, pin 10
From: rayj <raymondj(at)frontiernet.net>
Date: Mar 15, 2017
Bob, Just noticed your subject line. Looking at the diagram I have I believe #10 is the center of the nav antenna coax. There are 2 connectors. This is on the longer of the 2, ***NOT*** the one that connects to the KI-205. If you need more info, let me know. Raymond Julian Kettle River, MN The things we admire in men, kindness and generosity, openness, honesty, understanding and feeling are the concomitants of failure in our system. And those traits we detest, sharpness, greed, acquisitiveness, meanness, egotism and self-interest are the traits of success. And while men admire the quality of the first they love the produce of the second. -John Steinbeck, novelist, Nobel laureate (1902-1968) On 03/13/2017 10:16 PM, stickid wrote: > > I am looking for a manual for the KX-145 and wondering if you would be able to send me a scanned copy please. > Thanks > Bob R > Winnipeg Canada > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=467277#467277 > > ________________________________________________________________________________
Date: Mar 15, 2017
Subject: Re: Garmin magnetometer installation considerations
From: Charlie England <ceengland7(at)gmail.com>
SnVzdCBidXkgdHdpc3RlZCBwYWlyIHdpcmUuIEJlZW4gdGhlcmU7IGdvdCB0aGUgVCBzaGlydDsg d2lzaCBJIGhhZG4ndC4gOy0pCgo8ZGl2Pi0tLS0tLS0tIE9yaWdpbmFsIG1lc3NhZ2UgLS0tLS0t LS08L2Rpdj48ZGl2PkZyb206ICJSb2JlcnQgTC4gTnVja29sbHMsIElJSSIgPG51Y2tvbGxzLmJv YkBhZXJvZWxlY3RyaWMuY29tPiA8L2Rpdj48ZGl2PkRhdGU6MDMvMTUvMjAxNyAgMTozNyBQTSAg KEdNVC0wNjowMCkgPC9kaXY+PGRpdj5UbzogYWVyb2VsZWN0cmljLWxpc3RAbWF0cm9uaWNzLmNv bSA8L2Rpdj48ZGl2PlN1YmplY3Q6IFJlOiBBZXJvRWxlY3RyaWMtTGlzdDogR2FybWluIG1hZ25l dG9tZXRlciBpbnN0YWxsYXRpb24gICBjb25zaWRlcmF0aW9ucyA8L2Rpdj48ZGl2Pgo8L2Rpdj5B dCAwOTozOCBBTSAzLzE1LzIwMTcsIHlvdSB3cm90ZToKSSdtIHJlYWR5IHRvIHJ1biB3aXJpbmcg aW4gbXkgQmVhcmhhd2sgd2luZ3MuIFRoZSBvbmx5IHBsYWNlIHRoYXQgcmVtb3RlbHkgbWVldHMg R2FybWluJ3MgcmVxdWlyZW1lbnRzIGZvciBtYWduZXRvbWV0ZXIgbW91bnRpbmcgaXMgaW4gdGhl IHdpbmcgdGlwLiBUaGUgaW5zdGFsbGF0aW9uIG1hbnVhbCBzYXlzIHRoYXQgaWYgbW91bnRlZCBp biBhIG1ldGFsIHdpbmcsIHRoZXJlIHNob3VsZCBub3QgYmUgbG9jYWwgZ3JvdW5kaW5nLCBhbGwg d2lyaW5nIHNob3VsZCBiZSB0d2lzdGVkIHBhaXJzLiBJIGFzc3VtZSBJIGNhbiB1c2UgYSBiYXR0 ZXJ5IGRyaWxsIHRvIG1ha2UgdHdpc3RlZCBwYWlycy4gSG93IHRpZ2h0bHkgc2hvdWxkIHRoZSB3 aXJlcyBiZSB0d2lzdGVkICh0dXJucy9pbmNoIGV0YykuIFRoZSBvbmx5IGxvZ2ljYWwgcGxhY2Ug dG8gcnVuIHRoZSB3aXJpbmcgZm9yIHRoZSBtYWduZXRvbWV0ZXIgaXMgaW4gdGhlIHNhbWUgY29u ZHVpdCB3aXRoIHRoZSByZXN0IG9mIHRoZSB3aXJpbmcuIERvZXMgdGhpcyBwcmVzZW50IGEgcHJv YmxlbT8KCiAgSG93IG1hbnkgcGFpcnMKCgogIEJvYiAuIC4gLg= ________________________________________________________________________________
From: "Stein Bruch" <stein(at)steinair.com>
Subject: Garmin magnetometer installation considerations
Date: Mar 15, 2017
Garmin doesn't recommend open non-shielded wire for the GMU (twisted or not). You'll note from the install manual is specifically calls out a 2 conductor shielded wire and a 3 conductor shielded wire (one of each) run to the GMU. This is the simplest and cleanest way to do the install as well.the wires are already twisted, already shielded and can be run together. Look at page 24-5 in the install manual (rev. AA) for details. The power, Ground and RS-232 share the three conductor wire with the shield getting sunk to the signal ground on the GMU. I'd recommend just following that install guide..after hundreds of these we've wired this way there hasn't been any issues yet. Cheers, Stein From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Wednesday, March 15, 2017 1:38 PM Subject: Re: AeroElectric-List: Garmin magnetometer installation considerations At 09:38 AM 3/15/2017, you wrote: I'm ready to run wiring in my Bearhawk wings. The only place that remotely meets Garmin's requirements for magnetometer mounting is in the wing tip. The installation manual says that if mounted in a metal wing, there should not be local grounding, all wiring should be twisted pairs. I assume I can use a battery drill to make twisted pairs. How tightly should the wires be twisted (turns/inch etc). The only logical place to run the wiring for the magnetometer is in the same conduit with the rest of the wiring. Does this present a problem? How many pairs Bob . . . ________________________________________________________________________________
From: "Owen Baker " <bakerocb(at)cox.net>
Subject: Who's Got the Time?
Date: Mar 15, 2017
3/15/2017 Hello Fellow Aeroelectric Listers, A recent posting using the subject: =9CTack vs Hobbs=9D (sic) generated many responses and opinions. With that level of interest maybe reading an article discussing the subject of aeronautical time recording might add to our fellow listers knowledge. Please see the article: =9CWho=99s Got The Time?=9D that can be found on page 36 of the October 2015 issue of Kitplanes magazine. If you don=99t have access to that magazine and article I may be able to provide (upon request) a reasonable copy of the article. Owen C. Baker ________________________________________________________________________________
Date: Mar 15, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Garmin magnetometer installation considerations
At 02:34 PM 3/15/2017, you wrote: >Garmin doesn=92t recommend open non-shielded wire >for the GMU (twisted or not). You=92ll note from >the install manual is specifically calls out a 2 >conductor shielded wire and a 3 conductor >shielded wire (one of each) run to the GMU. This >is the simplest and cleanest way to do the >install as well=85the wires are already twisted, >already shielded and can be run together. Look >at page 24-5 in the install manual (rev. AA) for >details. The power, Ground and RS-232 share the >three conductor wire with the shield getting >sunk to the signal ground on the GMU. I=92d >recommend just following that install >guide=85.after hundreds of these we=92ve wired this >way there hasn=92t been any issues yet. > >Cheers, >Stein > Agreed. I've got a B@%%-load of 3-conductor shielded. You can use it for both the 2 and 3-conductor pathways . . . just ignore one wire in the bundle. How much do you need to make the necessary runs? Bob . . . ________________________________________________________________________________
Date: Mar 15, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: AEC9005 and AEC9009 etched circuit boards
Emacs! I'm still getting the odd request for boards to fabricate the AEC9009 Audio Isolation Amplifier http://tinyurl.com/z28sc83 and/or AEC9005 Aux Battery/LV Warn Modules http://tinyurl.com/6mvso29 Had an opportunity to piggy-back some of these boards onto the order for another program . . . with a bit of an 'upgrade'. Unlike the previous offers, these boards are solder-masked and silk-screened, hence a bit more expensive. $25 each for either one postage paid. Email me directly. Bob . . . ________________________________________________________________________________
Subject: Re: Who's Got the Time?
From: Ron Burnett <ronburnett(at)charter.net>
Date: Mar 15, 2017
Owen, Would love to read the article or some quotes from it. Thanks, Ron Burnett May you have the Lord's blessings today! Sent from my iPad > On Mar 15, 2017, at 3:24 PM, Owen Baker wrote: > > 3/15/2017 > > Hello Fellow Aeroelectric Listers, A recent posting using the subject: =9CTack vs Hobbs=9D (sic) generated many responses and opinions. > > With that level of interest maybe reading an article discussing the subjec t of aeronautical time recording might add to our fellow listers knowledge. > > Please see the article: =9CWho=99s Got The Time?=9D that can be found on page 36 of the October 2015 issue of Kitplanes magazine. > > If you don=99t have access to that magazine and article I may be abl e to provide (upon request) a reasonable copy of the article. > > Owen C. Baker > ________________________________________________________________________________
Date: Mar 17, 2017
From: Rod Smith <rodsmith52(at)yahoo.com>
Subject: Garmin magnetometer installation.
=C2-=C2-=C2-=C2-=C2- Thank you Stein for the reference to the wir ing diagram, I hadn't seen it, had only looked in the magnetometer section. I figured it would require shielded wiring. The twisted pairs I was referr ing to are for the other wiring in the same wing, a Whelen LED position/str obe unit and a Facet fuel transfer pump. Whelen wants 20 ga wire for their unit and I need 16 gauge wire for the pump. I would buy twisted pair wire f or these but I only see 22 ga twisted pair wire on your website. Maybe the best option is to use shielded wire for both.=C2-=C2-=C2-=C2-=C2- Bob, thanks for your offer on shielded wire. I would need 50' total for th e two runs to the magnetometer. ________________________________________________________________________________
Date: Mar 19, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Garmin magnetometer installation.
At 10:12 AM 3/17/2017, you wrote: > Thank you Stein for the reference to the wiring diagram, I > hadn't seen it, had only looked in the magnetometer section. I > figured it would require shielded wiring. The twisted pairs I was > referring to are for the other wiring in the same wing, a Whelen > LED position/strobe unit and a Facet fuel transfer pump. Whelen > wants 20 ga wire for their unit and I need 16 gauge wire for the > pump. I would buy twisted pair wire for these but I only see 22 ga > twisted pair wire on your website. Maybe the best option is to use > shielded wire for both. > Bob, thanks for your offer on shielded wire. I would need 50' > total for the two runs to the magnetometer. I've sent you a paypal invoice for shipping Bob . . . ________________________________________________________________________________
From: "Stein Bruch" <stein(at)steinair.com>
Subject: Garmin magnetometer installation.
Date: Mar 19, 2017
For the facet pump I wouldn't worry too much if it were me (it's only a periodic load anyway). For the strobes, we usually see (and stock) 3 conductor x AWG20 or AWG18 depending on what the mfgr spec's. Cheers, Stein From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Sunday, March 19, 2017 2:41 PM Subject: Re: AeroElectric-List: Garmin magnetometer installation. At 10:12 AM 3/17/2017, you wrote: Thank you Stein for the reference to the wiring diagram, I hadn't seen it, had only looked in the magnetometer section. I figured it would require shielded wiring. The twisted pairs I was referring to are for the other wiring in the same wing, a Whelen LED position/strobe unit and a Facet fuel transfer pump. Whelen wants 20 ga wire for their unit and I need 16 gauge wire for the pump. I would buy twisted pair wire for these but I only see 22 ga twisted pair wire on your website. Maybe the best option is to use shielded wire for both. Bob, thanks for your offer on shielded wire. I would need 50' total for the two runs to the magnetometer. I've sent you a paypal invoice for shipping Bob . . . ________________________________________________________________________________
Date: Mar 20, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: PIDG splices redux
Found a few more red PIDG splices in the archeological digs . . . also, some folks did not pick up their orders from the last offering . . . hence a second offer: Emacs! In lots of 25, these venerable products from AMP are going for $1.60 each . . . or thereabouts. http://tinyurl.com/jz8vjny I'm offer these to members of the List in lots of 25 for $10/lot + $3.00 postage. No additional shipping if you order more than one lot. Email me directly please . . . Bob . . . Bob . . . ________________________________________________________________________________
Subject: Lightweight rechargeable battery backup unit
From: "BobD" <rjd(at)bobdawson.plus.com>
Date: Mar 21, 2017
Now that the LAA have approved the use of electronic ASI & Altimeter for backup purposes as an alternative to steam driven instruments, I am considering installing a combined unit in my aircraft as a backup to my Dynon Skyview. http://www.lightaircraftassociation.co.uk/engineering/TechnicalLeaflets/Mods%20and%20Repairs/TL%203.20%20EFIS%20in%20LAA%20Aircraft.pdf The pre-approved one I prefer (on clarity and cost grounds) from the LAA document is the MGL ASX-1. However, it has one major drawback in that it does not have a built in battery backup. Having spoken to a distributor, he suggested a 9V PP3 battery (possibly switchable in the circuit) would be sufficient for emergency power if the main circuit failed. However, I would prefer a re-chargeable battery, re-charged through the aircraft system, so as not to have to worry or check that the backup battery is maintained in a charged state. Despite trawling the web, and there being several commercial units and amateur wiring diagrams out there, I have found none that are specific for incorporating in an aircraft. I am reasonably competent with a soldering iron, but less so in the theory of such things, so would be happy to construct my own on a PCB, from a detailed wiring diagram. Does anyone know of such a diagram, or a suitable lightweight and cost effective commercial device suitable for installation behind the Control Panel? -------- Bob Dawson XS TG || 912 ULS || G-NHRJ Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467484#467484 ________________________________________________________________________________
From: Charlie England <ceengland7(at)gmail.com>
Date: Mar 21, 2017
Subject: Re: Lightweight rechargeable battery backup unit
On Tue, Mar 21, 2017 at 5:45 AM, BobD wrote: > > Now that the LAA have approved the use of electronic ASI & Altimeter for > backup purposes as an alternative to steam driven instruments, I am > considering installing a combined unit in my aircraft as a backup to my > Dynon Skyview. > > http://www.lightaircraftassociation.co.uk/engineering/ > TechnicalLeaflets/Mods%20and%20Repairs/TL%203.20%20EFIS% > 20in%20LAA%20Aircraft.pdf > > The pre-approved one I prefer (on clarity and cost grounds) from the LAA > document is the MGL ASX-1. However, it has one major drawback in that it > does not have a built in battery backup. > > Having spoken to a distributor, he suggested a 9V PP3 battery (possibly > switchable in the circuit) would be sufficient for emergency power if the > main circuit failed. However, I would prefer a re-chargeable battery, > re-charged through the aircraft system, so as not to have to worry or check > that the backup battery is maintained in a charged state. Despite trawling > the web, and there being several commercial units and amateur wiring > diagrams out there, I have found none that are specific for incorporating > in an aircraft. > > I am reasonably competent with a soldering iron, but less so in the theory > of such things, so would be happy to construct my own on a PCB, from a > detailed wiring diagram. Does anyone know of such a diagram, or a suitable > lightweight and cost effective commercial device suitable for installation > behind the Control Panel? > > -------- > Bob Dawson > XS TG || 912 ULS || G-NHRJ > > > Have you considered placing the battery 'in series' (**sloppy design speak**) with the supply? If you feed bus voltage to a voltage regulator, then tie the VR's output to the backup battery and the device, the device would be electrically isolated from the bus and always powered by the regulator/backup battery, but the battery would never be discharged. Idea is to set the regulator at the charge point of the backup. If you use an adjustable boost-buck 'switching' regulator, your voltage set point could be the same as your bus voltage, and your backup battery could be the same voltage but lower current version of your main battery. Noise from the 'switcher' could be an issue, but if using a quality power supply, its output should be cleaner than an alternator's output. Simply size the PS to be slightly bigger than the demand of your instrument. An alternative would be the 9V battery and a linear regulator adjusted to the minimum acceptable charge voltage for the 9V battery. Less efficient and more heat, but no noise at all. Charlie ________________________________________________________________________________
Subject: Re: Lightweight rechargeable battery backup unit
From: "user9253" <fransew(at)gmail.com>
Date: Mar 21, 2017
How about this circuit? Small rechargeable lead acid batteries are available that weight less than 1 pound. http://www.zbattery.com/Batteries/List-of-All-12Vs -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467490#467490 Attachments: http://forums.matronics.com//files/backup_battery_104.pdf http://forums.matronics.com//files/backup_battery_291.jpg ________________________________________________________________________________
From: Tcwtech <rnewman(at)tcwtech.com>
Date: Mar 21, 2017
Subject: Re: Lightweight rechargeable battery backup unit
I'm aware that many on this list are interested in rolling their own solutions to many things, which is all well and good. For those that are interested in an engineered and proven solution to back-up power for critical avionics I would recommend you visit our web site and review our IBBS series of products. They are a self-contained back-up system with an internal smart charger and power transfer switching. We have been producing these products for 7 years for the experimental and are on the verge of releasing our TSO'd version. Thanks for the consideration, Www.tcwtech.com Bob Newman TCW Technologies, LLC 610-928-3420 > On Mar 21, 2017, at 10:04 AM, user9253 wrote: > > > How about this circuit? > Small rechargeable lead acid batteries are available that weight less than 1 pound. > http://www.zbattery.com/Batteries/List-of-All-12Vs > > -------- > Joe Gores > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=467490#467490 > > > > > Attachments: > > http://forums.matronics.com//files/backup_battery_104.pdf > http://forums.matronics.com//files/backup_battery_291.jpg > > > > > > ________________________________________________________________________________
Subject: Re: Lightweight rechargeable battery backup unit
From: "BobD" <rjd(at)bobdawson.plus.com>
Date: Mar 21, 2017
Bob, Thank You and the other contributors for your replies. Please excuse my ignorance, but having reviewed your IBBS products, even the small unit at 2.5 lbs seems overkill in terms of my requirement, for a potential device to power for up to 30 minutes one low power instrument in VFR conditions. I was hoping to be able to use either rechargeable alkaline, NiCd or NiMH batteries. I hope my expectations aren't too ambitious, as I assume something like this is included within the other Instruments mentioned in the LAA leaflet. Again, the questions are asked because of my limited knowledge [Rolling Eyes] -------- Bob Dawson XS TG || 912 ULS || G-NHRJ Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467495#467495 ________________________________________________________________________________
Subject: Re: Lightweight rechargeable battery backup unit
From: Jan de Jong <jan_de_jong(at)casema.nl>
Date: Mar 21, 2017
What I would do. Don't forget an on/off function between aux. battery and load (not drawn). Jan de Jong On 3/21/2017 3:04 PM, user9253 wrote: > > How about this circuit? > Small rechargeable lead acid batteries are available that weight less than 1 pound. > http://www.zbattery.com/Batteries/List-of-All-12Vs > > -------- > Joe Gores > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=467490#467490 > > > Attachments: > > http://forums.matronics.com//files/backup_battery_104.pdf > http://forums.matronics.com//files/backup_battery_291.jpg > > ________________________________________________________________________________
From: Tcwtech <rnewman(at)tcwtech.com>
Date: Mar 21, 2017
Subject: Re: Lightweight rechargeable battery backup unit
Our smallest product is 3 amp-hrs and weighs in at 18 oz. Bob Newman TCW Technologies, LLC 610-928-3420 > On Mar 21, 2017, at 11:35 AM, BobD wrote: > > > Bob, Thank You and the other contributors for your replies. > > Please excuse my ignorance, but having reviewed your IBBS products, even the small unit at 2.5 lbs seems overkill in terms of my requirement, for a potential device to power for up to 30 minutes one low power instrument in VFR conditions. > > I was hoping to be able to use either rechargeable alkaline, NiCd or NiMH batteries. I hope my expectations aren't too ambitious, as I assume something like this is included within the other Instruments mentioned in the LAA leaflet. > > Again, the questions are asked because of my limited knowledge > [Rolling Eyes] > > -------- > Bob Dawson > XS TG || 912 ULS || G-NHRJ > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=467495#467495 > > > > > > > > > ________________________________________________________________________________
From: John Cox <rv10pro(at)gmail.com>
Date: Mar 21, 2017
Subject: Re: Lightweight rechargeable battery backup unit
I will Second this thoughtful suggestion. John Cox, Retired Airline Avionics tech On Mar 21, 2017 09:08, "Tcwtech" wrote: > > Our smallest product is 3 amp-hrs and weighs in at 18 oz. > > Bob Newman > TCW Technologies, LLC > 610-928-3420 > > > On Mar 21, 2017, at 11:35 AM, BobD wrote: > > > > > > Bob, Thank You and the other contributors for your replies. > > > > Please excuse my ignorance, but having reviewed your IBBS products, even > the small unit at 2.5 lbs seems overkill in terms of my requirement, for a > potential device to power for up to 30 minutes one low power instrument in > VFR conditions. > > > > I was hoping to be able to use either rechargeable alkaline, NiCd or > NiMH batteries. I hope my expectations aren't too ambitious, as I assume > something like this is included within the other Instruments mentioned in > the LAA leaflet. > > > > Again, the questions are asked because of my limited knowledge > > [Rolling Eyes] > > > > -------- > > Bob Dawson > > XS TG || 912 ULS || G-NHRJ > > > > > > > > > > Read this topic online here: > > > > http://forums.matronics.com/viewtopic.php?p=467495#467495 > > > > > > > > > > > > > > > > > > > > ________________________________________________________________________________
Subject: Re: Lightweight rechargeable battery backup unit
From: "user9253" <fransew(at)gmail.com>
Date: Mar 21, 2017
You could connect 11 of NiMH AA or AAA cells and 2 diodes all in series. But not much weight will be saved over a small lead acid battery. The more connections there are, the greater the chance of failure. Those AA battery holders with springs are prone to fail. Pre-made 13.2 volt NiMH battery packs are available for an outrageous price. > Don't forget an on/off function between aux. battery and load (not drawn). Good idea. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467500#467500 ________________________________________________________________________________
Subject: Re: Lightweight rechargeable battery backup unit
From: "user9253" <fransew(at)gmail.com>
Date: Mar 21, 2017
This sealed lead acid battery weighs 12 oz. Use a schottky diode to minimize voltage drop. http://www.zbattery.com/Power-Patrol-12v-800mAh-Sealed-SLA1000?sc=2&category=62965 -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467501#467501 ________________________________________________________________________________
Date: Mar 21, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Lightweight rechargeable battery backup unit
> >Having spoken to a distributor, he suggested a 9V PP3 battery >(possibly switchable in the circuit) would be sufficient for >emergency power if the main circuit failed. However, I would prefer >a re-chargeable battery, re-charged through the aircraft system, so >as not to have to worry or check that the backup battery is >maintained in a charged state. Be cautious here my friend. Consider ANY battery you install for ANY purpose on your airplane . . . batteries are like house plants . . . no, worse than house plants . . . at least you can SEE when the sucker has wilted. Just because you have a set of secondary cells (rechargeable) supported by an outside energy source does not eliminate the need for periodic capacity testing to make sure that battery will meet mission goals when called upon to do its task. Another battery, whether rechargeable or not, becomes another line item on your ship's preventative maintenance list . . . a line item that, unlike your tires, cannot be visually inspected for airworthiness. Tell us about the rest of your airplane. What kind of alternator(s), battery(ies), ignition systems, fuel motivators, etc. Is your engine electrically dependent? If so, how are you reducing risk for loss of electromotive incentives to keep the fan running? Given that so many OBAM aircraft are being configured with a great deal of electrical dependency, then it automatically follows that what ever is planned to keep you airborne is also adequate to keeping you right side up and headed in the right direction. Bob . . . ________________________________________________________________________________
Subject: Re: Lightweight rechargeable battery backup unit
From: "BobD" <rjd(at)bobdawson.plus.com>
Date: Mar 22, 2017
Bob, Thanks for responding to my post. My aircraft is a part built Europa Tri-Gear, with a Rotax 912 ULS engine. I realise that any battery requires maintenance, I am just looking for something that will last potentially between annuals, whereas I suspect a normal PP3 battery would last for less than three months. This battery would also only be required to power the backup ASI and Altimeter whilst I found somewhere to land (possible 30 minutes in the UK), and would only be called upon in the case of a total failure to the main electrical system. The original three devices suggested in the LAA leaflet, whilst having built in battery backup, are not cost effective in my view. My thinking is that if nothing economical in both cost and weight is available, I may as well stick with the steam driven backups of ASI, Altimeter and Compass. -------- Bob Dawson XS TG || 912 ULS || G-NHRJ Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467515#467515 ________________________________________________________________________________
Date: Mar 22, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Lightweight rechargeable battery backup unit
At 07:16 PM 3/22/2017, you wrote: > >Bob, Thanks for responding to my post. > >My aircraft is a part built Europa Tri-Gear, with a Rotax 912 ULS engine. Okay, how does fuel move from tanks to the engine? Bob . . . ________________________________________________________________________________
From: <mrcc1234(at)sbcglobal.net>
Subject:
Date: Mar 22, 2017
I just received a Mac 1700 VTX Nav/Comm with a project I picked up and can not find the operating or installation manuals anywhere. I looked in the AeroElectric avionics pin out directory and could not find it, though since it was designed to replace the King KX70/75=99s I im agine the pin out is pretty close to the Kings. Is anyone able to help? Thanks, Matt Stecher ________________________________________________________________________________
Subject: Re: Lightweight rechargeable battery backup unit
From: "BobD" <rjd(at)bobdawson.plus.com>
Date: Mar 23, 2017
Via the mechanical pump attached to the Rotax engine. Whilst it does have an electric pump, this is a backup to the mechanical one. Whilst perhaps desirable, a backup method of power to the electric pump is not an LAA requirement, battery backup to the backup instruments is. -------- Bob Dawson XS TG || 912 ULS || G-NHRJ Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467533#467533 ________________________________________________________________________________
From: James Kale <jimkale(at)roadrunner.com>
Date: Mar 23, 2017
Subject: Re:
I had one. It was a king modified by an aftermarket outfit. As best I can r ecall, the pinout was the same as the King Sent from my iPhone > On Mar 22, 2017, at 7:51 PM, wrote: > > I just received a Mac 1700 VTX Nav/Comm with a project I picked up and can not find the operating or installation manuals anywhere. > > I looked in the AeroElectric avionics pin out directory and could not find it, though since it was designed to replace the King KX70/75=99s I im agine the pin out is pretty close to the Kings. > > Is anyone able to help? > > Thanks, > Matt Stecher > > > ________________________________________________________________________________
From: Ronald Cox <flyboyron(at)gmail.com>
Date: Mar 23, 2017
Subject: MAC 1700 Manual
Hi, Matt, If you're in a hurry, this might be helpful. https://www.eflightmanuals.com/ITEM_EFM/SITEM_EFM.asp?cID=4443 I have one of those and may have the manual you need. What I have is the Pilot's Operating Manual for the Control/Display Unit, and Flight Manual Supplements. I know it is indeed a slide-out replacement for the King KX-170/175 radios. (It actually IS a KX-170 or 175 radio with a new control front grafted onto it.) So the KX-170/175 pinouts should be good. Sorry, I don't have the installation manual, but again, the King info should do it for you. Ron Cox Glasair Super II F/T Almost there... ________________________________________________________________________________
Date: Mar 24, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: MAC 1700 Manual
At 08:10 PM 3/23/2017, you wrote: >Hi, Matt,=C2 > >If you're in a hurry, this might be helpful.=C2 >https://w ww.eflightmanuals.com/ITEM_EFM/SITEM_EFM.asp?cID=4443 > >I have one of those and may have the manual you >need.=C2 What I have is the Pilot's Operating >Manual for the Control/Display Unit, and Flight Manual Supplements. > >I know it is indeed a slide-out replacement for >the King KX-170/175 radios. =C2 (It actually IS a >KX-170 or 175 radio with a new control front grafted onto it.) =C2 >So the KX-170/175 pinouts should be good. > >Sorry, I don't have the installation manual, but >again, the King info should do it for you. The KX170B/175B IM is available here http://tinyurl.com/m7xeo39 Bob . . . ________________________________________________________________________________
Date: Mar 24, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Lightweight rechargeable battery backup unit
At 03:01 AM 3/23/2017, you wrote: > >Via the mechanical pump attached to the Rotax engine. Whilst it does >have an electric pump, this is a backup to the mechanical one. > >Whilst perhaps desirable, a backup method of power to the electric >pump is not an LAA requirement, battery backup to the backup instruments is. Hmmmm . . . okay. Do the backup instruments have dedicated input connections for backup power? Do they feature or do you plan to have a pilot operated power switch for these devices? Bob . . . ________________________________________________________________________________
Subject: Com antenna
From: "JOHN TIPTON" <jmtipton(at)btopenworld.com>
Date: Mar 24, 2017
Hi Guys (Bob) I've gone for the simple rod com antenna (http://www.aircraftspruce.com/catalog/avpages/stainlessantenna.php) having heard good reports (compared to the much more Comant types) the connection is a simple bolt - I presume PIDG connectors (both centre core and shield) keep them as short as possible, any other thoughts guys ? Also: one more time - how close/distance from the transponder aerial should the two be ? Regards John RV9a Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467578#467578 ________________________________________________________________________________
Date: Mar 24, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Com antenna
At 02:56 PM 3/24/2017, you wrote: > > >Hi Guys (Bob) > >I've gone for the simple rod com antenna >(http://www.aircraftspruce.com/catalog/avpages/stainlessantenna.php) >having heard good reports (compared to the much more Comant types) >the connection is a simple bolt - I presume PIDG connectors (both >centre core and shield) keep them as short as possible, any other >thoughts guys ? That will work. Cessna produced thousands of airplanes with that 'style' vhf comm antenna. Is this a metal airplane? If not, don't forget the radials. >Also: one more time - how close/distance from the transponder aerial >should the two be ? As far as practical . . . but I've seen installations as short as 12" apart where owners reported no observable effects. Bob . . . ________________________________________________________________________________
Subject: Re: Com antenna
From: John Tipton <jmtipton(at)btopenworld.com>
Date: Mar 24, 2017
Hi Bob It's a Van's RV9a (all metal), so a decent mounting backing/plate will suffi ce - yes John Sent from my iPad ----x--O--x---- > On 24 Mar 2017, at 08:29 pm, "Robert L. Nuckolls, III" <nuckolls.bob@aeroe lectric.com> wrote: > > At 02:56 PM 3/24/2017, you wrote: rld.com> >> >> Hi Guys (Bob) >> >> I've gone for the simple rod com antenna ( http://www.aircraftspruce.com/ catalog/avpages/stainlessantenna.php) having heard good reports (compared to the much more expensive Comant types) the connection is a simple bolt - I p resume PIDG connectors (both centre core and shield) keep them as short as p ossible, any other thoughts guys ? > > That will work. Cessna produced thousands > of airplanes with that 'style' vhf comm > antenna. Is this a metal airplane? If > not, don't forget the radials. > >> Also: one more time - how close/distance from the transponder aerial shou ld the two be ? > > As far as practical . . . but I've seen > installations as short as 12" apart > where owners reported no observable > effects. > > Bob . . . ________________________________________________________________________________
From: William Hunter <billhuntersemail(at)gmail.com>
Date: Mar 24, 2017
Subject: ADS-B Antenna Located Next To EMS
Hi all, I have a velocity aircraft and therefore space is a little tight so I am considering mounting my Dynon Skyview EMS module directly onto the ground plane of my ADS-B antenna. If I did this, could there be some sort of interference or noise from the ADS-B antenna transmission and the unshielded sensor wires of the EMS unit? THANKS!!! Bill Hunter ________________________________________________________________________________
Subject: Re: ADS-B Antenna Located Next To EMS
From: Kelly McMullen <kellym(at)aviating.com>
Date: Mar 24, 2017
I wouldn't expect a problem, but would try to get an inch or two of separation to ensure no interference. On 3/24/2017 7:18 PM, William Hunter wrote: > Hi all, > > I have a velocity aircraft and therefore space is a little tight so I am > considering mounting my Dynon Skyview EMS module directly onto the > ground plane of my ADS-B antenna. > > If I did this, could there be some sort of interference or noise from > the ADS-B antenna transmission and the unshielded sensor wires of the > EMS unit? > > THANKS!!! > > Bill Hunter > ________________________________________________________________________________
From: William Hunter <billhuntersemail(at)gmail.com>
Date: Mar 25, 2017
Subject: Klixon Circuit Breaker
Hi all, I have a slight spacial conflict problem with the instrument panel design and I need a smaller circuit breaker. I designed my instrument panel with a row of circuit breakers and I have already had the instrument panel holes drilled and the silk screening done for the circuit breaker labels. My landing gear hydraulic motor requires a 30 amp circuit breaker and I placed it's 30 amp Potter and Brumfield W23-x1a1g-30 circuit breaker on the end of the row however I discovered that I have a slight space conflict to the point where the Potter and Brumfield circuit breaker will not fit in its hole. The Klickon 7277 circuit breaker will fit however it seems that they only go up to 25 amps and my landing gear hydraulic power pack motor calls out 30 amps. I am running a 14 VDC system. Does anybody know of a smaller circuit breaker that I could use in lieu of this large Potter and Brumfield unit? I considered running a remote circuit breaker however then I will have this hole in my instrument panel labeled gear hydraulic and that would be just sad to have to roll with that. I am trying to salvage this little issue so I don't have to mark up a brand new instrument panel and move the circuit breaker to another row so any help would be greatly appreciated! Bill Hunter ________________________________________________________________________________
From: William Hunter <billhuntersemail(at)gmail.com>
Date: Mar 25, 2017
Subject: Re: ADS-B Antenna Located Next To EMS
Thanks Kelly Bill Hunter On Mar 24, 2017 20:07, "Kelly McMullen" wrote: > kellym(at)aviating.com> > > I wouldn't expect a problem, but would try to get an inch or two of > separation to ensure no interference. > > On 3/24/2017 7:18 PM, William Hunter wrote: > >> Hi all, >> >> I have a velocity aircraft and therefore space is a little tight so I am >> considering mounting my Dynon Skyview EMS module directly onto the >> ground plane of my ADS-B antenna. >> >> If I did this, could there be some sort of interference or noise from >> the ADS-B antenna transmission and the unshielded sensor wires of the >> EMS unit? >> >> THANKS!!! >> >> Bill Hunter >> > > ________________________________________________________________________________
Date: Mar 26, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Klixon Circuit Breaker
At 07:31 PM 3/25/2017, you wrote: >Hi all,=C2 > >I have a slight spacial conflict problem with >the instrument panel design and I need a smaller circuit breaker.=C2 > >I designed my instrument panel with a row of >circuit breakers and I have already had the >instrument panel holes drilled and the silk >screening done for the circuit breaker labels. >My landing gear hydraulic motor requires a 30 >amp circuit breaker and I placed it's 30 amp >Potter and Brumfield W23-x1a1g-30 circuit >breaker on the end of the row however I >discovered that I have a slight space conflict >to the point where the Potter and Brumfield >circuit breaker will not fit in its hole.=C2 I wouldn't bring this kind of high current feeder up to the panel. I'd use a current limiter at the battery contactor thus keeping all the fat-wires of the panel. If there's already a spot for a breaker marked 'landing gear', put a 5a breaker there to power the control system. Bob . . . ________________________________________________________________________________
Subject: Re: Lightweight rechargeable battery backup unit
From: "BobD" <rjd(at)bobdawson.plus.com>
Date: Mar 26, 2017
Bob, As far as I can see , the instrument itself has no facility for battery backup input, just the normal power feed http://www.mglavionics.co.za/Infinitec/Manuals/ASX1.pdf I therefore think the options are 1) go with a commercial device that has been suggested on the Europa Forum http://www.mini-box.com/picoUPS-120-12V-DC-micro-UPS-battery-backup with a small backup battery such as this http://www.zbattery.com/Batteries/List-of-All-12Vs 2) build my own unit, as suggested in the post by user9253 (Joe Gores) in the original thread 3) Buy one of the more expensive units from either Funkework or LX Navigation with the battery backups built in 4) stick with the steam driven ASI and Altimeter. I guess my priorities are accuracy, minimum weight, and cost in that order I would value your opinion. -------- Bob Dawson XS TG || 912 ULS || G-NHRJ Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467650#467650 ________________________________________________________________________________
Subject: Re: Lightweight rechargeable battery backup unit
From: "user9253" <fransew(at)gmail.com>
Date: Mar 26, 2017
That PicoUPS looks like it requires a backup battery. So I do not know what advantage it has over using a diode along with a backup battery. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467655#467655 ________________________________________________________________________________
Date: Mar 27, 2017
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Lightweight rechargeable battery backup unit
At 05:32 PM 3/26/2017, you wrote: > >Bob, > >As far as I can see , the instrument itself has no facility for >battery backup input, just the normal power feed >http://www.mglavionics.co.za/Infinitec/Manuals/ASX1.pdf neat gizmo . . . does lots of interesting things. >I therefore think the options are > >1) go with a commercial device that has been suggested on the Europa Forum >http://www.mini-box.com/picoUPS-120-12V-DC-micro-UPS-battery-backup >with a small backup battery such as this >http://www.zbattery.com/Batteries/List-of-All-12Vs >2) build my own unit, as suggested in the post by user9253 (Joe >Gores) in the original thread >3) Buy one of the more expensive units from either Funkework or LX >Navigation with the battery backups built in >4) stick with the steam driven ASI and Altimeter. A standby battery is more a bureaucratic philosophy than a strong mitigation of risk . . . as an OBAM aircraft operator, it's pretty much a given that you're going to fly with an artfully maintained electrical system . . . especially the battery. You will KNOW what your battery-only endurance values are for a pre-determined load which would, of course, included the 50mA max demand of the ASX1. It seems the practical need is to comply with requirements and demonstrate a 'back up battery' and offer an analysis of its performance and a rational plan for insuring continued airworthiness. I note that the ASX1 doesn't have a power switch built in, so you not only need to provide a little bundle of watt-seconds, you also need to manage isolation that source when the ship is powered down. Consider this: Emacs! >I guess my priorities are accuracy, minimum weight, and cost in that order > >I would value your opinion. The legacy, alkaline 9v battery has a nominal energy rating on the order of 500mAH. Suggest two such batteries in series for a nominal operating output of 16v falling to 12v at end of life. The reason for suggesting these devices is their WIRING. You can purchase snap-clips that make good connection with the batteries. The 'ideal' cell for a tiny DIY standby battery is the alkaline AA. But battery trays for cylindrical cells are rather flakey under environmental stress and you can't routinely buy AA cells with welded tabs for low risk soldering. The schematic above shows two steering diodes that insure power to the ASX1 from EITHER source when the switch is closed. You need the switch to (1) eliminate drain on the standby battery when parked and (2) facilitate pre-and-post flight testing of the installed batteries. Your check-list would turn the ASX-1 on FIRST to show that the device comes alive on the standby battery. Then bring ship's power up and proceed as you normally would. The ASX-1 would be turned off last . . . again showing that the battery is at least capable of powering the instrument. Requirements for continued air-worthiness would simply call for replacing the batteries every year. The alkaline cell will loose about 15% of capacity in first year if stored at about 120F. I stuck one of these batteries on the WestMountain Radio Battery-runner-downer and it tells me that when the fresh battery is loaded at 40mA (I de-rated from the 13.8V/50mA value in the manual . . . we're battery operating at a slightly higher voltage into a constant power demand). Emacs! The fresh Duracell 9v delivered a solid 2 watt-hours at the 40mA rate. A pair of cells would be 4 watt-hours. At 14v the specified demand of the ASX1 with the display illuminated is 14v x 0.05A or 0.7W. Hence, the pair of Duracell 9v batteries can be expected to carry the instrument solidly for 6 hours . . . for 4+ hours at end of year assuming storage at elevated temperatures. The installed weight of this system would be under 0.3 pounds. The bill of materials cost would be on the order of $10 which includes the first year's compliment of batteries. Continued air worthiness burden would be on the order of $4/year assuming Sam's club prices for the 9v batteries. Best yet, there is no burden of labor to verify the capacity of a rechargeable back up system. The FMEA looks good . . . the system gets pre and post-flight tested. This would seem to be the minimalist approach to meeting the regulatory demand for a back up system that is, like a circuit breaker, exceedingly unlikely to ever see real service. Bob . . . ________________________________________________________________________________
From: William Hunter <billhuntersemail(at)gmail.com>
Date: Mar 27, 2017
Subject: Re: Klixon Circuit Breaker
Hi Bob, thanks (as always) for your advice! I already have two circuit breaker holes (one labeled "gear control" and the other one labeled "gear hydraulic" and therefore I was trying to figure out some way to salvage this mess and make it look like it it's supposed to be that way. So it looks like what I should do is simply remove this 30 amp circuit breaker and cover up its laser etched label with some sort of black paint or happy face sticker or something to make it look like it wasn't there. I know you stated "current limiter" in your reply however is an automotive automatically reseting inline circuit breaker sufficient for airplane use or should it be a real slow blow one shot for real current limiter? Bill Hunter On Mar 26, 2017 08:46, "Robert L. Nuckolls, III" < nuckolls.bob(at)aeroelectric.com> wrote: At 07:31 PM 3/25/2017, you wrote: Hi all,=C3=82 I have a slight spacial conflict problem with the instrument panel design and I need a smaller circuit breaker.=C3=82 I designed my instrument panel with a row of circuit breakers and I have already had the instrument panel holes drilled and the silk screening done for the circuit breaker labels. My landing gear hydraulic motor requires a


February 25, 2017 - March 27, 2017

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