AeroElectric-Archive.digest.vol-oy

March 22, 2019 - May 04, 2019



      An aircraft of that size and vintage may have had a battery charger that
      monitored temperature and could limit charging current??
      It seems like the Lithium "BMS" strategies are moving in that direction.
      
      Limiting the alternator size as per Earth-X recommendations is a small step
      in that direction which I applaud. Even with VRLA batteries I tossed my
      100+ amp alternator in favor of a 40 amp unit.
      Ken
      
      
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Subject: Re: Still noisy voltmeter
From: "Achille" <mickael.t(at)live.fr>
Date: Mar 22, 2019
It's grounded on the ground bus were all my items are coming. Same ground like voltmeter 2. I will try thank you ;) When you tell "loop wire around the switch" it's around the connection ? Thank you. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488183#488183 ________________________________________________________________________________
Subject: Re: Still noisy voltmeter
From: "user9253" <fransew(at)gmail.com>
Date: Mar 22, 2019
No, I did not mean to connect the ground wire to the switch. What I meant was to run the positive and negative wires as a twisted pair all of the way from the source to the voltmeter (as much as possible). Try to avoid a single wire. If the wires are twisted together, radiated energy will be minimized. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488184#488184 ________________________________________________________________________________
Date: Mar 22, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Battery BMS failures?
>An aircraft of that size and vintage may have had a battery charger >that monitored temperature and could limit charging current?? >It seems like the Lithium "BMS" strategies are moving in that direction. Don't think so. The 'charger' was not much different than what we have in our airplanes: An engine driven power source regulated to idealized charging levels for the battery. Some airplanes had two engine driven sources like starter generators. These would parallel for delivering up to 800A. The larger aircraft would also have a auxiliary power unit good for perhaps 200-300 amps that could be operated in parallel with ships generators. None of the generator controls were fitted with any way to monitor either battery temperature or current. >Limiting the alternator size as per Earth-X recommendations is a >small step in that direction which I applaud. Even with VRLA >batteries I tossed my 100+ amp alternator in favor of a 40 amp unit. But suppose your running loads call for more current? Heated seats maybe? Electric cockpit heat a la LongEz? A B400 has electric de=ice on the tail feathers . . . lots of amps needed there. Virtually every rechargeable battery's maintenance instructions call for constant-current/constant-voltage recharge profiles. I.e. limit current into the battery to some friendly level until the desired bus-voltage set point is reached whereupon you change to constant voltage operation. All it takes is a current sensor on the battery feeder to monitor the battery's recharge current and adjust bus voltage to maintain fast recharge at the recommended current until the battery is topped off whereupon the controller reverts to constant voltage. Not difficult to do for any combination of battery and engine driven power sources. Bob . . . ________________________________________________________________________________
Date: Mar 22, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Battery BMS failures?
>Don't quote me on this (it's been awhile...) but >as I recall, the temperature monitoring was >separate from the charger. I think the >charger's only data inputs=9D were >weight-on-wheels and where its AC Power was >coming from (external or engine-driven generator). If the aircraft had 3-phase alternators and separate starters, then DC power was derived from transformer/rectifiers to run DC systems and recharge batteries. These aircraft were generally large enough to carry an APU which was used to start engines thus reducing demands on the battery. These systems could easily include features for battery management. But for twin-jets up through ships like the Hawker 800 series, batteries were connected to a bus powered by generators with a LOT of output capability. Any necessary monitoring of battery temperatures was a simple thermometer gage with warning and danger lights. It was up to crew to notice and then take an overheated battery off line until it cooled. Bob . . . ________________________________________________________________________________
From: Eric Page <edpav8r(at)yahoo.com>
Date: Mar 22, 2019
Subject: Re: Battery BMS failures?
> On Mar 22, 2019, at 07:00, Robert L. Nuckolls, III wrote: > If the aircraft had 3-phase alternators and separate starters, then DC power was derived from transformer/rectifiers to run DC systems and recharge batteries. > > These aircraft were generally large enough to carry an APU which was used to start engines thus reducing demands on the battery. The Dash-8s of this vintage had Pratt & Whitney PW123Ds (2,150 shp/side) with starter/generators. There were also AC generators (thats what they called them!) and TRUs. It was a complex electrical system, to put it mildly. The planes were available with APUs, but the airline chose not to install them. The reasons for that remained a mystery to most of us who flew them, as the plane was an overpowered beast that had no trouble hauling a full cabin and bulked-out cargo bins. The extra couple hundred pounds would have made zero difference in performance, but would have improved interior comfort and reduced battery demands enormously. As it was, all of our engine starts were battery powered for #2, then tie the DC buses to start #1 assisted by the #2 generator. Eric ________________________________________________________________________________
Date: Mar 22, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Skip Koss
I learned today that Skip Koss passed away last Tuesday. Skip was indeed an aviation legend. Generous of his time and resources, he was eager to share his vast knowledge in all matters aircraft but especially batteries. You can read more here . . . https://tinyurl.com/y5guu4gc I met Skip while employed at Gates-Learjet on the GP-180 program in 1985. I was privileged to enjoy Skip's friendship for more than 33 years. He will be missed. Bob . . . ________________________________________________________________________________
Subject: noice filter (non aviation)
From: "donjohnston" <don@velocity-xl.com>
Date: Mar 24, 2019
In my shop, I've got a Jet Air Filter with a remote control. If it is plugged into the same circuit as the lights (LED), I can turn it on with the remote, but not turn it off or change the speed. If it's plugged into a different circuit, then the remote works fine (regardless of whether the lights are on or off). I'm guessing there's some type of interference on the line which is preventing the remote from working although I can't get my head around why. I could rewire the outlet for the air filter so it's on a different circuit than the lights, but that would be a pain. Is there some type of line filter that I could install which would resolve this so I don't have to rewire the outlet? Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488215#488215 ________________________________________________________________________________
Date: Mar 24, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: noice filter (non aviation)
At 06:28 AM 3/24/2019, you wrote: > >In my shop, I've got a Jet Air Filter with a remote control. > >If it is plugged into the same circuit as the lights (LED), I can >turn it on with the remote, but not turn it off or change the speed. > >If it's plugged into a different circuit, then the remote works fine >(regardless of whether the lights are on or off). > >I'm guessing there's some type of interference on the line which is >preventing the remote from working although I can't get my head around why. > >I could rewire the outlet for the air filter so it's on a different >circuit than the lights, but that would be a pain. > >Is there some type of line filter that I could install which would >resolve this so I don't have to rewire the outlet? Most LED fixtures include some form of power conditioning that provides a constant current to the string of leds over a wide range of input votlages. These constant current generators operate at the highest practical frequencies to minimize weight and volume of the driver components. They're pretty EMC friendly for radiated emissions but as you've discovered, perhaps not so well behaved for conducted emissions. How many light(s) are we talking about? It's generally best to filter off the noise at the antagonist as opposed to protecting the victim. Depending on your logistics, filtering the victim may be the best choice. What kind of power levels are we talking about. How many watts consumed by lights? How many by filter? Bob . . . ________________________________________________________________________________
Subject: Key Pieces of Runescape Mining
From: "gaosuo1234" <zfang0898(at)gmail.com>
Date: Mar 24, 2019
Kids, Work and Runescape Mining Runescape Mining - Is it a Scam? The dragon pickaxe is an exceptional item in you could boost your mining level by 3 from the particular attack. Gnome amulet is known for the greatest defensive stats, which is employed as a potent amulet in quests. The higher plus you attempt to attain the more weapons will probably break. Talismans or tiaras aren't needed also. Released in 2001, it's commonly thought of as Runescape 1 or RS1. RuneScape includes a character-customisation system. Completion all the tasks of a particular difficulty in the Varrock Tasks is vital to get the armour for a reward. In the event the suspect fits every one of the catagories, then it is probably a bot or a borg. Runescape 2 Herblore It is a very difficult skill and takes a lot of time, work and if you don't have Runescape two money to begin with. A Secret Weapon for Runescape Mining Another reason players should think about the Motherload mine is the fact that it yields amazing gold and experience per hour. The pickaxes utilized in mining can likewise be equipped as a weapon, giving players yet another space in their inventory. A players mining level determines the kind of pickaxe it's possible to mine with. Banking methods are advised in the event the player wishes to do self-sufficient Mining and Smithing. The absolute most profitable skills have a tendency to be the skills which are more troublesome to attain high levels in, therefore it's important to utilize your skilling time wisely. It's advised to receive your hitpoints level to around 15 before trying to finish the Stronghold of Security, but you don't need to. Participating in the Volcanic Mine minigame can provide the very best experience rates outside the Quarry. As an extra bonus, High Alchemy is among the absolute most efficient ways to increase your Magic level. Sacred Clay Needles enable the user to receive 24,450 bonus experience whilst training Crafting. From the above mentioned information, you've known what you may receive from the rooftop agility courses. Any requirements that are tied to certain actions might be changed. All the everyday activities that I'll go through are extremely easy and quick to do and will lead to a noticeable add-on to your ever-increasing stack of GP. Runescape Mining - Is it a Scam? When you wish to pull off a switch, you can just glide your mouse above your items and place them on really quickly. Players are going to be able to have several planets. Servers are also divided on the grounds of functionality. Therefore, when you have been looking to create your own RuneScape private server, we recommend that you follow the advice offered in this brief article. If you wish to steer clear of people and still require aid, you could also watch video tutorials on YouTube. The most up-to-date in 4x4 cars, nevertheless, is the shift on the fly mechanism that enables you to modify the mode and convert your vehicle in a 4 wheel drive by simply pushing a button. A number of the alternative techniques which OSRS GP (https://www.rsmalls.com/osrs-gold) are going to be shown later in this guide may be more suited for you. You should have each of the ingredients. You are not just helping us out but also assisting the other users which make usage of it. Mining mithril isn't recommended in the guild unless there's no-one else at the rocks. Rocks are observed at mining sites throughout the RuneScape world. Well mining is really pretty straight forward. Before returning to the village, it's advised to fill up your inventory with a different load of coal to make the most of your yield. At present, there are ten different basic kinds of ores, together with some uncommon ores. For your very first few mining levels you will progress extremely fast. There'll be the ore box, a new reward made utilizing the smithing skill which permits you to carry more ore alongside you. In order to reach the maximum quantity of expertise and ores, an individual should always use the ideal pickaxe available at their Mining level. If you're a seasoned player, it is wise to recognize the color of the rock rather than prospecting. There is going to be a mine that not many individuals use. Another way is via questing. The lives of my pals and family are precious. If you allow the game create its own time in your life, you're in essence letting it take over. Free market activity is a crucial bit of what it costs. In order to play the mini-game, they need to place their items as well as cash on stake. To boost your level you want to answer questions while meditating. So Rune essence is an excellent alternative for low levels which are playing on mobile at work or for people who are doing homework while they train. Need to have a look at Trah hour voice of seren. If the function of a medieval conqueror entices you, then you are certain to find hooked. Within the room where the machine is situated, you can locate some ashes. If you leave one empty slot, you can just unequip your helmet when you wish to leave. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488242#488242 ________________________________________________________________________________
Subject: Whispered Maplestory Damien Secrets
From: "gaosuo1234" <zfang0898(at)gmail.com>
Date: Mar 24, 2019
Ideas, Formulas and Shortcuts for Maplestory Damien Definitions of Maplestory Damien You'll be slower and need extra scrolls to constitute your Accuracy and Avoidability with this build. An individual may choose between the fundamental archetypes. Bolded skills reference skills that are vital for the class. They're a class that is fairly average. They need a good deal of mana potions to work. In case it hits you, you've got to finish a DDR-type minigame in which you need to enter all the arrow keys correctly or else you'll be binded for a brief time period ( where you cannot move, attack, or use any potions). Mihile uses light's ability to smite the evil which exists in Mapleworld. At the same time they can destroy a lot of foes at the levels. All do have some decent ones and webtoons. Ideas, Formulas and Shortcuts for Maplestory Damien Where you are able to fish, Occasionally you'll encounter regions. The battle has two unique stages. They are front attackers that have abilities that may impact a enormous area. They have the capability to do excellent DPS but need funding to receive there. The reach of the attack changes if used over the course of a jump. Maplestory Damien - Is it a Scam? This wasn't created by me. It'd be way easier in case you have Bind. Their mobbing is fluid. They provide webtoons in Japanese. Audio is loved by us and you need to too. Srikes and Lost Sectors aren't the only techniques. Boxes are made to exploit us. While attacking at the same moment, you'll enjoy the game a ton more Heroes use a combat system that demands the player. Because he looked like he was prepared to protest again the sound should have startled him. On the portion of the LT is an LCD and the membrane menu controls we're utilized to seeing from the organization. Basically, Lectrosonics is attempting to deliver the sound over the sign that is very best. Last, we are floored by the scope. This is an amazing advance for any device and it is currently going to have the ability to provide info that is important to emergency care primary care doctors and cardiologists. Since all your AP are flashed to the right requirements after your job change is made by you, your AP distribution has to be optimized to make it through the ten levels the quickest. We've added the capability to change directions while connecting skills. Possessing excellent and mobility mobbing skills makes them enjoyable and simple to train. It is worth noting that while they are called Bowmen the official site by several guides and a great deal of NPC's, the very first job improvement is know as an Archer. My assistant here will explain the application. Oct 05, the best way to Hack maple 2 mesos (https://www.mmoko.com/maplestory2-mesos) . I chose to repost it due to the few number of women and men who go there and also the large number of women and men who wonder what job to attempt. These terms and conditions may vary from time to time and it is the obligation of the user to check for these alterations. The business's presence was felt with the debut of the iPad. Clients are interested in finding alternative procedures to develop and customise applications as stated by the company. He'll inform you to go into the door in the right of this library. This website is currently selling clothes. Another element of purchasing items is the prospective exclusivity. You may want to appear towards another class if you're on the lookout for fun. You've got to collect materials and create items that might be used to maintain those 3 bars from going down completely. Damien's mechanisms are deceptively easy, yet to dodge. This bastard is annoying to kill and you will die a deal that is good. Damien is killed by him by doing this in addition. We're likely to begin. New maps are additional. They added some preview events in the server that I'll chat about those too! Because of this, in case you have a change, it's advised to move to this protocol. 179, if you want, I can earn a video. MapleStory, free and secure download. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488243#488243 ________________________________________________________________________________
Subject: Re: noice filter (non aviation)
From: "donjohnston" <don@velocity-xl.com>
Date: Mar 25, 2019
Twenty 22w bulbs. https://www.lightup.com/t8-4ft-led-tube-22w-ballast-bypass-50w-equiv-2640-lumens-lumegen.html The air filter is rated at 5a. https://www.jettools.com/us/en/p/afs-1000b-1000-cfm-air-filtration-system-3-speed-with-remote-control/708620B Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488249#488249 ________________________________________________________________________________
Date: Mar 25, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: noice filter (non aviation)
At 06:30 AM 3/25/2019, you wrote: > >Twenty 22w bulbs. >https://www.lightup.com/t8-4ft-led-tube-22w-ballast-bypass-50w-equiv-2640-lumens-lumegen.html > >The air filter is rated at 5a. >https://www.jettools.com/us/en/p/afs-1000b-1000-cfm-air-filtration-system-3-speed-with-remote-control/708620B > Okay, this is a WAG but and inexpensive experiment. Without getting into an EMC lab to 'sniff out' characteristics of the evil triad (victim/propagation-path/ victim), I'll guess that the remote receiver in the filter is suffering conducted interference from the lighting power conditioners. Get one of these things https://tinyurl.com/yywphdh8 and install it on your filter. This will convert the cord on the filter into the same style as your computer. The filter's attenuation characteristics look like this Emacs! Not really significant below 30 Khz or so . . . so I'm hoping that your lighting power conditioners operated above that frequency. Bob . . . ________________________________________________________________________________
Subject: Re: noice filter (non aviation)
From: "jonlaury" <jonlaury(at)impulse.net>
Date: Mar 26, 2019
[quote="nuckolls.bob(at)aeroelect"]At 06:30 AM 3/25/2019, you wrote: > > > > Okay, this is a WAG but and inexpensive > experiment. Without getting into an EMC > lab to 'sniff out' characteristics > of the evil triad (victim/propagation-path/ > victim), I'll guess that the remote receiver > in the filter is suffering conducted > interference from the lighting power > conditioners. Get one of these things > > https://tinyurl.com/yywphdh8 (https://tinyurl.com/yywphdh8) > > and install it on your filter. This > will convert the cord on the filter > into the same style as your computer. > The filter's attenuation characteristics > look like this > > [img]cid:7.1.0.9.0.20190325111420.05a3f320(at)aeroelectric.com.0[/img] > > Not really significant below 30 Khz > or so . . . so I'm hoping that your > lighting power conditioners operated > above that frequency. > > > Bob . . . My apologies if the subject change doesn't start a new thread. Would this be appropriate to address the problem in Post subject: Eye Beam Mini LED / RF interference Posted: Fri Feb 22, 2013 10:38 am The problem persists. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488267#488267 ________________________________________________________________________________
Subject: noice filter Hijack
From: "jonlaury" <jonlaury(at)impulse.net>
Date: Mar 26, 2019
Joined: 06 Nov 2006 Posts: 328 [quote="nuckolls.bob(at)aeroelect"]At 06:30 AM 3/25/2019, you wrote: Quote: Bob N said: "Okay, this is a WAG but and inexpensive experiment. Without getting into an EMC lab to 'sniff out' characteristics of the evil triad (victim/propagation-path/ victim), I'll guess that the remote receiver in the filter is suffering conducted interference from the lighting power conditioners. Get one of these things https://tinyurl.com/yywphdh8 and install it on your filter. This will convert the cord on the filter into the same style as your computer. The filter's attenuation characteristics look like this [img]cid:7.1.0.9.0.20190325111420.05a3f320(at)aeroelectric.com.0[/img] Not really significant below 30 Khz or so . . . so I'm hoping that your lighting power conditioners operated above that frequency. Bob . . . " Would this be appropriate to address the problem in Post subject: Eye Beam Mini LED / RF interference Posted: Fri Feb 22, 2013 10:38 am The problem persists. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488268#488268 ________________________________________________________________________________
Date: Mar 26, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Battery Tender charger/desulfator
The latest/greatest specimin in the stable of Battery Tender wall warts came in. I dug around in the shop and came up with an SVLA battery out of a portable air compressor that showed about 9v open circuit. When impressed with 14.2 volts, charge current stabilized at about 0.4 amps and would not go any lower. After being on charge for about 5 hours, I loaded it with 1A and the terminal voltage fell to about 11 volts. I.e. capacity of zero. I deduce that no cells are shorted. I hooked it to the new Battery Tender and invoked the maintenance mode. Here are the pertinent pages from the users manual. http://www.aeroelectric.com/articles/Batteries/Battery_Tender.pdf With a 'scope hooked to the battery we see this: Emacs! Yeah, it 'hammers' the battery with 25uS, 16v pulses probably 2A or better at an 8.2KHz rate. I saw no signals that suggested credence for the magic 3.26Mhz 'resonant frequency' of lead sulfate . . . which I think is bogus. How any physical mass of those dimensions might offer resonance at a wavelength of 97 meters begs some light- footed explanation. Nonetheless, the product does have a 'hammer' mode. The literature suggests that a badly sulfated battery may require weeks of rejuvenation . . . this test article is in pretty bad shape so we'll let 'er cook. BTW I see that BatteryMinder has come out with a 'desulfator' product. https://tinyurl.com/y4682h48 Bob . . . ________________________________________________________________________________
From: skywagon185guy <skywagon185(at)gmail.com>
Date: Mar 27, 2019
Subject: Re: Battery Tender charger/desulfator
Hi Bob, I have used these maintainers since they first hit the market and have had no problems with them other than this; When the input ac power is lost (power outage, mystery GFI trip) and you don't react to it by disconnecting the unit, the battery under its control will backflow a low current until the battery is flat. Is this addressed in this newest model....? On Tue, Mar 26, 2019 at 3:23 PM Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > The latest/greatest specimin in the > stable of Battery Tender wall warts > came in. > > I dug around in the shop and came up > with an SVLA battery out of a portable > air compressor that showed about 9v > open circuit. When impressed with 14.2 > volts, charge current stabilized at > about 0.4 amps and would not go any > lower. After being on charge for about > 5 hours, I loaded it with 1A and the > terminal voltage fell to about 11 volts. > > I.e. capacity of zero. > > I deduce that no cells are shorted. > I hooked it to the new Battery > Tender and invoked the maintenance > mode. > > Here are the pertinent pages from the > users manual. > > http://www.aeroelectric.com/articles/Batteries/Battery_Tender.pdf > > > With a 'scope hooked to the battery we > see this: > [image: Emacs!] > > Yeah, it 'hammers' the battery with 25uS, 16v pulses > probably 2A or better at an 8.2KHz rate. > > I saw no signals that suggested credence for the > magic 3.26Mhz 'resonant frequency' of lead sulfate . . . > which I think is bogus. How any physical mass of > those dimensions might offer resonance at a > wavelength of 97 meters begs some light- > footed explanation. > > Nonetheless, the product does have a 'hammer' > mode. The literature suggests that a badly sulfated > battery may require weeks of rejuvenation . . . this > test article is in pretty bad shape so we'll > let 'er cook. > > BTW I see that BatteryMinder has come out with > a 'desulfator' product. > > https://tinyurl.com/y4682h48 > > > Bob . . . > ________________________________________________________________________________
From: Alec Myers <alec(at)alecmyers.com>
Subject: Lacing two cores of 22awg
Date: Mar 27, 2019
Hi All Whats a nice way to finish (say) a free 12 run of just two cores of 22awg wire? For instance to the bulb of a flight instrument. ________________________________________________________________________________
From: Eric Page <edpav8r(at)yahoo.com>
Date: Mar 27, 2019
Subject: Re: Lacing two cores of 22awg
Try putting the search term wire wrap braid into eBay. The stuff comes in myriad colors and diameters at minimal cost. Eric > On Mar 27, 2019, at 16:25, Alec Myers wrote: > > Whats a nice way to finish (say) a free 12 run of just two cores of 22awg wire? For instance to the bulb of a flight instrument. ________________________________________________________________________________
Date: Mar 27, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: noise filter Hijack
> >Would this be appropriate to address the problem in > >Post subject: Eye Beam Mini LED / RF interference >Posted: Fri Feb 22, 2013 10:38 am > >The problem persists. > >Read this topic online here: > >http://forums.matronics.com/viewtopic.php?p=488268#488268 Some sort of treatment to the light fixture's power leads would be worth trying. The suggested components are cheap but minimums and shipping charges would make a single filter pretty pricey. I'm getting ready to place an order with Digikey . . . I can add the parts to craft a filter to try. How much current does the fixture draw? I can add the parts to my order and ship you an assembled filter. Bob . . . ________________________________________________________________________________
Date: Mar 27, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Battery Tender charger/desulfator
At 12:45 PM 3/27/2019, you wrote: >Hi Bob, >I have used these maintainers since they first hit the market and >have had no problems with them other than this; > >When the input ac power is lost (power outage, mystery GFI trip) and >you don't react to it by disconnecting the unit, the battery under >its control will backflow a low current until the battery is flat. > >Is this addressed in this newest model....? excellent question. I've got a stable of 'old' devices in addition to the new kid on the block. I'll check. Bob . . . ________________________________________________________________________________
From: Art Zemon <art(at)zemon.name>
Date: Mar 28, 2019
Subject: Re: Lacing two cores of 22awg
Twist them together? On Wed, Mar 27, 2019 at 6:41 PM Alec Myers wrote: > > Hi All > > What=99s a nice way to finish (say) a free 12=9D run of just two cores of > 22awg wire? For instance to the bulb of a flight instrument. > > -- https://CheerfulCurmudgeon.com/ *"Love wins. Love always wins." Morrie Schwartz* ________________________________________________________________________________
Date: Mar 28, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Lacing two cores of 22awg
At 06:30 AM 3/28/2019, you wrote: >Twist them together? I was going to suggest that too . . . I use a drill motor to create lengths of twisted pairs for later incorporation into a project. You can capture on end of the pair in a vise; the other end in your drill chuck. Run the drill until you get about 1/2" per turn pitch on the twisted assembly. Release the rotary tension carefully . . . some wires will react rather amazingly to become a snarled tangle if allowed to freely 'relax'. If your drill runs both directions, you can drive it 'backwards' enough to reduce the rotary tension before you take it out of the chuck. I've fabricated twisted pairs of 10 feet or more with this method. Bob . . . ________________________________________________________________________________
Subject: Re: Cost effective technology
From: "vookis" <csgo.expertt(at)gmail.com>
Date: Mar 28, 2019
Please tell me more about calving sheds in Tasmania (https://bisonconstructions.com.au/steel-buildings/dairy-buildings/calving-loafing-barn), how well they are built, which technologies are used (and which technologies are needed?). Maybe timings are also important - if, for example, they build it too fast, it may affect the quality badly? As experienced farmers say "calving sheds should be those good to want live there yourself) Wish I can succeed in this business. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488304#488304 ________________________________________________________________________________
From: Art Zemon <art(at)zemon.name>
Date: Mar 28, 2019
Subject: Spammy Calving Sheds
At least the spam is entertaining this morning. Calving sheds! =F0=9F=98=9C -- Art Z. -- https://CheerfulCurmudgeon.com/ *"Love wins. Love always wins." Morrie Schwartz* ________________________________________________________________________________
Date: Mar 28, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Spammy Calving Sheds
At 08:36 AM 3/28/2019, you wrote: >At least the spam is entertaining this morning. Calving sheds! Yeah . . . as we write, I'm loading the truck to go put up lights on the poles over some calving pens. First time in 6mo that bucket truck, weather and people all came together on same day. The work site is 25 miles out of town out in the Gyp Hills . . . one of those jobs where you load up with everything you know you will need and as much stuff as you think you might need! Bob . . . ________________________________________________________________________________
Date: Mar 28, 2019
From: Ernest Christley <echristley(at)att.net>
Subject: Re: Lacing two cores of 22awg
If you do this with all your wires, invest in multicolored wire.=C2- If you've got runs to three different devices, each with a ground, you can hav e white/black, green/black, and red/black.=C2- It isn't absolutely necess ary for functionality, but when it comes time to troubleshooting/adding/rem oving/replacing devices, you'll love it. Also, if you have four spools of wire, build a box with a rod through it an d hang the spools side by side.=C2- Then you can spin them together as Bo b suggests straight from the spools, and spin off exactly the length you ne ed each time. uckolls.bob(at)aeroelectric.com> wrote: At 06:30 AM 3/28/2019, you wrote: Twist themtogether? I was going to suggest that too . . . I use a drill motor to create lengths of twisted pairs for later incorporation into a project. You can capture on end of the pair in a vise; the other end in your drill chuck. Run the drill until you get about 1/2" per turn pitch on the twisted assembly. Release the rotary tension carefully . . . some wires will react rather amazingly to become a snarled tangle if allowed to freely 'relax'. If your drill runs both directions, you can drive it 'backwards' enough to reduce the rotary tension before you take it out of the chuck. I've fabricated twisted pairs of 10 feet or more with this method. =C2- Bob . . . ________________________________________________________________________________
Date: Mar 28, 2019
From: Skip <cardinalnsb(at)aol.com>
Subject: Re: AeroElectric-List Digest: 5 Msgs - 03/27/19
Hi All Whats a nice way to finish (say) a free 12 run of just two cores of 22awg w ire? For instance to the bulb of a flight instrument. 22 ga wire lights=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2- shi elded wire?=C2-=C2-=C2-=C2-=C2- Skip ________________________________________________________________________________
Subject: Re: noise filter Hijack
From: "jonlaury" <jonlaury(at)impulse.net>
Date: Mar 28, 2019
Bob, you are too kind. Thank you for your offer and I acceptjavascript:emoticon(':D') . And I'm happy to cover any expense on my behalf. Eyebeam Mini Specs are here: http://www.aveoengineering.com/eyebeam-mini/ Aveo EMI Filters: https://tinyurl.com/y3epopac Aveo suggested remedy: Attached They also suggested multiple loops around the ferrite cores. Haven't tried that yet. Original request to Aveo: Request: Technical help please. I have installed an EyeBeam mini in my composite airframe. The shielded, twisted pair power and ground wire cable parallel unshielded, untwisted wires to the cabin speaker for a distance of about 5' . At that point the cabin speaker pair becomes a twisted and shielded cable. The two cables parallel each other for an addittional 12'. The shield for the speaker is grounded at the audio panel and the shield for the EB is grounded at the ship's single point ground bus. The problem: When I key the microphone, the EB turns on. If I key it again, the EB begins flashing uncontrollably. It is unresponsive to the dimming control and the on/off switch. The only way to stop the flashing is to disconnect the EB from power. The EB works fine when connected to battery power independent of the ship's electrical system. Attempts at a solution: Thinking that the the magnetic field of the speaker magnet may causing the problem, the speaker was disconnected and the mic was keyed. The EB exhibited the same uncontrollable flashing upon keying the microphone. I recognize that the problem does not lie with the EB. But I'm hoping that your design engineers, knowing what the EB's vulnerabilities are, can look at this and determine how to remedy it. Thank you, John Burnaby Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488314#488314 Attachments: http://forums.matronics.com//files/aveo_engineering_suggested_fix_for_eyebeam_mini_147.pdf ________________________________________________________________________________
Date: Mar 28, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: noise filter Hijack
At 12:50 PM 3/28/2019, you wrote: > >Bob, you are too kind. Thank you for your offer and I >acceptjavascript:emoticon(':D') . And I'm happy to cover any >expense on my behalf. > >Eyebeam Mini Specs are here: http://www.aveoengineering.com/eyebeam-mini/ found a better manual that called out 0.2A at full bright on 12v . . . >Aveo EMI Filters: https://tinyurl.com/y3epopac These are wAAaayyyy to beefy . . , but they might work. What I'm going to send you is much smaller. Bob . . . ________________________________________________________________________________
Date: Mar 28, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Lacing two cores of 22awg
At 09:59 AM 3/28/2019, you wrote: >If you do this with all your wires, invest in multicolored wire. If >you've got runs to three different devices, each with a ground, you >can have white/black, green/black, and red/black. It isn't >absolutely necessary for functionality, but when it comes time to >troubleshooting/adding/removing/replacing devices, you'll love it. > >Also, if you have four spools of wire, build a box with a rod >through it and hang the spools side by side. Then you can spin them >together as Bob suggests straight from the spools, and spin off >exactly the length you need each time. that works . . . someone also reminded me that I've suggested shielded wire for things like compass lights, etc. use shield for one side, center conductor for the other. Bob . . . ________________________________________________________________________________
Date: Mar 29, 2019
From: Skip <cardinalnsb(at)aol.com>
Subject: Quick transponder cavity tube test
I inherited 6 older transponders, from someone not known to collect junk. =C2- I understand that if the cavity tube is bad, it is junk.=C2- Is th ere a cheap easy way to verify if the cavity tube is bad?=C2- thanks in a dvance, Skip ________________________________________________________________________________
Date: Mar 29, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Quick transponder cavity tube test
At 02:10 AM 3/29/2019, you wrote: >I inherited 6 older transponders, from someone not known to collect >junk. I understand that if the cavity tube is bad, it is junk. Is >there a cheap easy way to verify if the cavity tube is bad? thanks >in advance, Skip > That takes some pretty sophisticated bench test equipment . . . I'm not sure that contemporary shops would even know how to test them much less have the equipment. Bob . . . ________________________________________________________________________________
From: Alec Myers <alec(at)alecmyers.com>
Subject: Re: Quick transponder cavity tube test
Date: Mar 29, 2019
Every time I get my static system rectified (24 months) my avionics guy sets up a little antenna on a stand next to the airplane, connects it to his yellow box, and checks the transponders working and outputting the right mode C codes for the pressure in the pitot system. You dont get a power measurement but his box does check the output frequency. So that sort of test would give you a go/no-go for the tube. The text box might have a transmitted power measurement too, if you cable the transponder directly into it. Im not sure. So worth enquiring at an avionics place. On Mar 29, 2019, at 8:46 AM, Robert L. Nuckolls, III wrote: At 02:10 AM 3/29/2019, you wrote: > I inherited 6 older transponders, from someone not known to collect junk. I understand that if the cavity tube is bad, it is junk. Is there a cheap easy way to verify if the cavity tube is bad? thanks in advance, Skip > That takes some pretty sophisticated bench test equipment . . . I'm not sure that contemporary shops would even know how to test them much less have the equipment. Bob . . . ________________________________________________________________________________
From: William Hunter <billhuntersemail(at)gmail.com>
Date: Mar 29, 2019
Subject: Piper Arrow Pitot Mast
Greetings, Does anybody happen to have a manual or specifications sheet for a Piper Arrow pitot-static mast? What amp rating circuit breaker should I use to protect this circuit (I am using 12 AWG Tefzel wire)? I have one of these installed on my experimental airplane and I would like to have some kind of instruction sheet for each component installed and this is one of the last items I do not have an instruction sheet on. Thanks!!! Bill Hunter On Tue, Mar 26, 2019, 15:23 Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > The latest/greatest specimin in the > stable of Battery Tender wall warts > came in. > > I dug around in the shop and came up > with an SVLA battery out of a portable > air compressor that showed about 9v > open circuit. When impressed with 14.2 > volts, charge current stabilized at > about 0.4 amps and would not go any > lower. After being on charge for about > 5 hours, I loaded it with 1A and the > terminal voltage fell to about 11 volts. > > I.e. capacity of zero. > > I deduce that no cells are shorted. > I hooked it to the new Battery > Tender and invoked the maintenance > mode. > > Here are the pertinent pages from the > users manual. > > http://www.aeroelectric.com/articles/Batteries/Battery_Tender.pdf > > > With a 'scope hooked to the battery we > see this: > [image: Emacs!] > > Yeah, it 'hammers' the battery with 25uS, 16v pulses > probably 2A or better at an 8.2KHz rate. > > I saw no signals that suggested credence for the > magic 3.26Mhz 'resonant frequency' of lead sulfate . . . > which I think is bogus. How any physical mass of > those dimensions might offer resonance at a > wavelength of 97 meters begs some light- > footed explanation. > > Nonetheless, the product does have a 'hammer' > mode. The literature suggests that a badly sulfated > battery may require weeks of rejuvenation . . . this > test article is in pretty bad shape so we'll > let 'er cook. > > BTW I see that BatteryMinder has come out with > a 'desulfator' product. > > https://tinyurl.com/y4682h48 > > > Bob . . . > ________________________________________________________________________________
Subject: Re: Quick transponder cavity tube test
From: Kelly McMullen <kellym(at)aviating.com>
Date: Mar 29, 2019
Unless they have disposed of transponder bench check units, most avionics shops can test on the bench for power output and frequency accuracy/waveform. Until a couple years ago, when I sold airplane, I had a Narco AT50 with good cavity tube..ie still putting out rated power. That is a 50 year old design. I would think that most would consider cavity tube ok if it puts out 90 % of rated power, but I don't know what the standard is. On 3/29/2019 7:07 AM, Alec Myers wrote: > > Every time I get my static system rectified (24 months) my avionics guy sets up a little antenna on a stand next to the airplane, connects it to his yellow box, and checks the transponders working and outputting the right mode C codes for the pressure in the pitot system. You dont get a power measurement but his box does check the output frequency. > > So that sort of test would give you a go/no-go for the tube. > > The text box might have a transmitted power measurement too, if you cable the transponder directly into it. Im not sure. So worth enquiring at an avionics place. > > > > > On Mar 29, 2019, at 8:46 AM, Robert L. Nuckolls, III wrote: > > At 02:10 AM 3/29/2019, you wrote: >> I inherited 6 older transponders, from someone not known to collect junk. I understand that if the cavity tube is bad, it is junk. Is there a cheap easy way to verify if the cavity tube is bad? thanks in advance, Skip >> > > That takes some pretty sophisticated bench test > equipment . . . I'm not sure that contemporary > shops would even know how to test them > much less have the equipment. > > Bob . . . > > > > > > ________________________________________________________________________________
From: William Hunter <billhuntersemail(at)gmail.com>
Date: Mar 29, 2019
Subject: Klixon Circuit Breakers
I am needing to replace a klixon 7277 circuit breaker and I see that they come in two varieties. Does anybody know what the difference between the 7277 - 1 and the 7277 - 2 circuit breakers is? Thanks, Bill Hunter ________________________________________________________________________________
From: Sebastien <cluros(at)gmail.com>
Date: Mar 29, 2019
Subject: Re: Quick transponder cavity tube test
I'm sure that if your avionics guy is certifying your transponder he is checking the power output at some point. Either on the bench or with his yellow box.Appendix F to Part 43=94ATC Transponder Tests and Inspecti ons https://www.ecfr.gov/cgi-bin/text-idx?SID=5829ce2954d4be54fdd72f9a80db678 1&mc=true&node=pt14.1.43&rgn=div5#ap14.1.43_117.f (1) Verify that the transponder RF output power is within specifications for the class of transponder. Use the same conditions as described in (c)(1)(i), (ii), and (iii) above. (i) For Class 1A and 2A ATCRBS transponders, verify that the minimum RF peak output power is at least 21.0 dbw (125 watts). On Fri, Mar 29, 2019 at 7:24 AM Alec Myers wrote: > > Every time I get my static system rectified (24 months) my avionics guy > sets up a little antenna on a stand next to the airplane, connects it to > his yellow box, and checks the transponder=99s working and outputti ng the > right mode C codes for the pressure in the pitot system. You don=99 t get a > power measurement but his box does check the output frequency. > > So that sort of test would give you a go/no-go for the tube. > > The text box might have a transmitted power measurement too, if you cable > the transponder directly into it. I=99m not sure. So worth enquirin g at an > avionics place. > > > On Mar 29, 2019, at 8:46 AM, Robert L. Nuckolls, III < > nuckolls.bob(at)aeroelectric.com> wrote: > > At 02:10 AM 3/29/2019, you wrote: > > I inherited 6 older transponders, from someone not known to collect > junk. I understand that if the cavity tube is bad, it is junk. Is there a > cheap easy way to verify if the cavity tube is bad? thanks in advance, S kip > > > > That takes some pretty sophisticated bench test > equipment . . . I'm not sure that contemporary > shops would even know how to test them > much less have the equipment. > > Bob . . . > > =========== =========== =========== =========== =========== > > ________________________________________________________________________________
From: Sebastien <cluros(at)gmail.com>
Date: Mar 29, 2019
Subject: Re: Quick transponder cavity tube test
"I would think that most would consider cavity tube ok if it puts out 90 % of rated power, but I don't know what the standard is. " 125 W, and you're allowed 3db loss in the cable to the antenna. On Fri, Mar 29, 2019 at 10:15 AM Kelly McMullen wrote : > kellym(at)aviating.com> > > Unless they have disposed of transponder bench check units, most > avionics shops can test on the bench for power output and frequency > accuracy/waveform. Until a couple years ago, when I sold airplane, I had > a Narco AT50 with good cavity tube..ie still putting out rated power. > That is a 50 year old design. I would think that most would consider > cavity tube ok if it puts out 90 % of rated power, but I don't know what > the standard is. > > On 3/29/2019 7:07 AM, Alec Myers wrote: > > > > > Every time I get my static system rectified (24 months) my avionics guy > sets up a little antenna on a stand next to the airplane, connects it to > his yellow box, and checks the transponder=99s working and outputti ng the > right mode C codes for the pressure in the pitot system. You don=99 t get a > power measurement but his box does check the output frequency. > > > > So that sort of test would give you a go/no-go for the tube. > > > > The text box might have a transmitted power measurement too, if you > cable the transponder directly into it. I=99m not sure. So worth en quiring at > an avionics place. > > > > > > > > > > On Mar 29, 2019, at 8:46 AM, Robert L. Nuckolls, III < > nuckolls.bob(at)aeroelectric.com> wrote: > > > > At 02:10 AM 3/29/2019, you wrote: > >> I inherited 6 older transponders, from someone not known to collect > junk. I understand that if the cavity tube is bad, it is junk. Is there a > cheap easy way to verify if the cavity tube is bad? thanks in advance, S kip > >> > > > > That takes some pretty sophisticated bench test > > equipment . . . I'm not sure that contemporary > > shops would even know how to test them > > much less have the equipment. > > > > Bob . . . > > > > > > > > > > > > =========== =========== =========== =========== =========== > > ________________________________________________________________________________
Subject: Re: Klixon Circuit Breakers
From: "jsajpf" <john.friday_adis(at)sbcglobal.net>
Date: Mar 29, 2019
Bill, The -2 is a military spec grade device (tighter calibration limits) per the device data sheet found here: https://www.sensata.com/products/electrical-protection/7277-aircraft-circuit-breaker. John Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488350#488350 ________________________________________________________________________________
From: William Hunter <billhuntersemail(at)gmail.com>
Date: Mar 29, 2019
Subject: Re: Klixon Circuit Breakers
>The -2 is a military spec grade device I guess another way to explain is "the - 2 is more expensive" John thanks for the quick reply in your help! Thanks, Bill Hunter On Fri, Mar 29, 2019, 11:00 jsajpf wrote: > john.friday_adis(at)sbcglobal.net> > > Bill, > > The -2 is a military spec grade device (tighter calibration limits) per > the device data sheet found here: > https://www.sensata.com/products/electrical-protection/7277-aircraft-circuit-breaker > . > > John > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=488350#488350 > > ________________________________________________________________________________
Subject: Re: Klixon Circuit Breakers
From: Harley Dixon <harley(at)AgelessWings.com>
Date: Mar 29, 2019
From Sensata (https://www.sensata.com/); The military grade version of this circuit breaker is the Klixon 7274- 2 series. The 7277 and 7274-2 series circuit breakers are physically and electrically identical, with the exception that the 7277 has wider calibration limits. Harley ------------------------------------------------------------------------ On 3/29/2019 1:16 PM, William Hunter wrote: > I am needing to replace a klixon 7277 circuit breaker and I see that > they come in two varieties. > > Does anybody know what the difference between the 7277 - 1 and the > 7277 - 2 circuit breakers is? > > Thanks, > > Bill Hunter ________________________________________________________________________________
From: William Hunter <billhuntersemail(at)gmail.com>
Date: Mar 29, 2019
Subject: Re: Klixon Circuit Breakers
>The military grade version of this circuit breaker is the Klixon=C2=AE 727 4- 2 series. The 7277 and 7274-2 series circuit breakers are physically and electrically identical, with the exception that the 7277 has wider calibration limits. Looking at the Aircraft Spruce website the Klixon circuit breaker 7277-1-10 is $36 and the Klixon circuit breaker 7277-2-10 is only $21 so it seems to me that the - 2 would be lower quality and therefore lower cost. Thanks, Bill Hunter On Fri, Mar 29, 2019, 11:11 Harley Dixon wrote: > From Sensata (https://www.sensata.com/); > > The military grade version of this circuit breaker is the Klixon=C2=AE 72 74- 2 > series. The 7277 and 7274-2 series circuit breakers are physically and > electrically identical, with the exception that the 7277 has wider > calibration limits. > > Harley > ------------------------------ > > On 3/29/2019 1:16 PM, William Hunter wrote: > > I am needing to replace a klixon 7277 circuit breaker and I see that they > come in two varieties. > > Does anybody know what the difference between the 7277 - 1 and the 7277 - > 2 circuit breakers is? > > Thanks, > > Bill Hunter > > ________________________________________________________________________________
Subject: Re: Piper Arrow Pitot Mast
From: Charlie England <ceengland7(at)gmail.com>
Date: Mar 29, 2019
On 3/29/2019 11:36 AM, William Hunter wrote: > Greetings, > > Does anybody happen to have a manual or specifications sheet for a > Piper Arrow pitot-static mast? > > What amp rating circuit breaker should I use to protect this circuit > (I am using 12 AWG Tefzel wire)? > > I have one of these installed on my experimental airplane and I would > like to have some kind of instruction sheet for each component > installed and this is one of the last items I do not have an > instruction sheet on. > > Thanks!!! > > Bill Hunter > The breaker should protect the wire, so just use a chart that gives max capacity for #12 wire. Are there no brand/model markings on the mast? It seems likely that Piper would just buy a common part. Charlie --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Subject: Re: Klixon Circuit Breakers
From: "jsajpf" <john.friday_adis(at)sbcglobal.net>
Date: Mar 29, 2019
Bill, I owe you an apology. The info I posted was incorrect due to my mis-reading of the web site info. The 7277-1 contains an auxiliary circuit that closes when the CB trips. Ref. the drawings available on the Sensata site for the 7277 series breakers (https://www.sensata.com/sites/default/files/media/documents/ourproducts_AircraftCircuitBreaker_7277Series_7277-1-R_drawing_pdf.pdf) and (https://www.sensata.com/sites/default/files/media/documents/ourproducts_AircraftCircuitBreaker_7277Series_7277-2-P_drawing_pdf..pdf). The aux circuit would be suitable for a CB monitoring system (i.e. Airbus a/c display cb status to the crew and annunciate a trip for critical systems). Sorry for the confusion, John Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488359#488359 ________________________________________________________________________________
From: William Hunter <billhuntersemail(at)gmail.com>
Date: Mar 29, 2019
Subject: Re: Klixon Circuit Breakers
Not a problem... I was able to figure out that the - 2 was the cheaper so that is what I got... thanks again!!! Thanks, Bill Hunter On Fri, Mar 29, 2019, 17:53 jsajpf wrote: > john.friday_adis(at)sbcglobal.net> > > Bill, > > I owe you an apology. The info I posted was incorrect due to my > mis-reading of the web site info. > > The 7277-1 contains an auxiliary circuit that closes when the CB trips. > Ref. the drawings available on the Sensata site for the 7277 series > breakers ( > https://www.sensata.com/sites/default/files/media/documents/ourproducts_AircraftCircuitBreaker_7277Series_7277-1-R_drawing_pdf.pdf) > and ( > https://www.sensata.com/sites/default/files/media/documents/ourproducts_AircraftCircuitBreaker_7277Series_7277-2-P_drawing_pdf..pdf > ). > > The aux circuit would be suitable for a CB monitoring system (i.e. Airbus > a/c display cb status to the crew and annunciate a trip for critical > systems). > > Sorry for the confusion, > John > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=488359#488359 > > ________________________________________________________________________________
Subject: ov warning light
From: "bobnoffs" <icubob(at)gmail.com>
Date: Mar 31, 2019
hi all, i put together an ov'crowbar ' for the output side of my alternator but in the end i didn't use it. instead i made a warning light from a 2.2v 20ma. led, 3 resistors totaling 1700 ohms and a 13v zenor diode. at 14v it very faintly glows which is good to see that it is working. at 15.06 v it glows brightly. not much difference between 10ma. and 20ma. in brightness so i have some leeway up to 30 volts. this warning is to protect 2 earthx batteries. whether or not i need it is a question but i gotta do something with that hole in the panel. bob noffs Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488374#488374 ________________________________________________________________________________
Date: Mar 31, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: ov warning light
At 07:27 AM 3/31/2019, you wrote: > >hi all, > i put together an ov'crowbar ' for the output side of my > alternator but in the end i didn't use it. instead i made a warning > light from a 2.2v 20ma. led, 3 resistors totaling 1700 ohms and a > 13v zenor diode. at 14v it very faintly glows which is good to see > that it is working. at 15.06 v it glows brightly. not much > difference between 10ma. and 20ma. in brightness so i have > some leeway up to 30 volts. this warning is to protect 2 earthx > batteries. whether or not i need it is a question but i gotta do > something with that hole in the panel. EarthX battery BMS will protect the batteries. The BMS will not protect your avionics. If the BMS DISCONNECTS the battery from a runaway alternator, the bus voltage climbs at a VERY rapid rate. Unless your ov warning is BRIGHT, SUNLIGHT VIEWABLE, and FLASHES to trigger your Japanese kick boxer-reflexes . . . chances for making lots of transistor-toast is significant . . . but the batteries will be fine. Bob . . . ________________________________________________________________________________
From: bob noffs <icubob(at)gmail.com>
Date: Mar 31, 2019
Subject: Re: ov warning light
hi bob, yea, i know. and all i am doing it for is the batteries. after asking a lot of questions about this over several months it seems hardly anyone is doing anything to protect transistors. bob noffs On Sun, Mar 31, 2019 at 7:21 PM Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > At 07:27 AM 3/31/2019, you wrote: > > > hi all, > i put together an ov'crowbar ' for the output side of my alternator but > in the end i didn't use it. instead i made a warning light from a 2.2v > 20ma. led, 3 resistors totaling 1700 ohms and a 13v zenor diode. at 14v it > very faintly glows which is good to see that it is working. at 15.06 v it > glows brightly. not much difference between 10ma. and 20ma. in brightness > so i have some leeway up to 30 volts. this warning is to protect 2 earthx > batteries. whether or not i need it is a question but i gotta do something > with that hole in the panel. > > > EarthX battery BMS will protect the > batteries. The BMS will not protect > your avionics. If the BMS DISCONNECTS > the battery from a runaway alternator, > the bus voltage climbs at a VERY rapid > rate. > > Unless your ov warning is BRIGHT, SUNLIGHT > VIEWABLE, and FLASHES to trigger your > Japanese kick boxer-reflexes . . . chances > for making lots of transistor-toast is > significant . . . but the batteries > will be fine. > > > Bob . . . > ________________________________________________________________________________
Subject: Re: ov warning light
From: Charlie England <ceengland7(at)gmail.com>
Date: Mar 31, 2019
Hi Bob, Who are you asking? :-) Charlie On 3/31/2019 9:33 PM, bob noffs wrote: > hi bob, > yea, i know. and all i am doing it for is the batteries. after asking > a lot of questions about this over several months it seems hardly > anyone is doing anything to protect transistors. > bob noffs > > On Sun, Mar 31, 2019 at 7:21 PM Robert L. Nuckolls, III > > > wrote: > > At 07:27 AM 3/31/2019, you wrote: >> > >> >> hi all, >> i put together an ov'crowbar ' for the output side of my >> alternator but in the end i didn't use it. instead i made a >> warning light from a 2.2v 20ma. led, 3 resistors totaling 1700 >> ohms and a 13v zenor diode. at 14v it very faintly glows which is >> good to see that it is working. at 15.06 v it glows brightly. not >> much difference between 10ma. and 20ma. in brightness so i have >> some leeway up to 30 volts. this warning is to protect 2 earthx >> batteries. whether or not i need it is a question but i gotta do >> something with that hole in the panel. > > EarthX battery BMS will protect the > batteries. The BMS will not protect > your avionics. If the BMS DISCONNECTS > the battery from a runaway alternator, > the bus voltage climbs at a VERY rapid > rate. > > Unless your ov warning is BRIGHT, SUNLIGHT > VIEWABLE, and FLASHES to trigger your > Japanese kick boxer-reflexes . . . chances > for making lots of transistor-toast is > significant . . . but the batteries > will be fine. > > > Bob . . . > --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
From: bob noffs <icubob(at)gmail.com>
Date: Apr 01, 2019
Subject: Re: ov warning light
hi charlie,probably viewers of this forum have the highest % of using an ovm. of 10 people i have personally talked to no one has one. many believe that it is in their alternator which i think is true in some cases but who knows which ones. yesterday on a forum one person said he was protected by the 60 amp inline fuse on his alternator output. i would be surprised if you said everyone you knew had one. bob noffs On Sun, Mar 31, 2019 at 9:50 PM Charlie England wrote: > Hi Bob, > > Who are you asking? :-) > > Charlie > > On 3/31/2019 9:33 PM, bob noffs wrote: > > hi bob, > yea, i know. and all i am doing it for is the batteries. after asking a > lot of questions about this over several months it seems hardly anyone is > doing anything to protect transistors. > bob noffs > > On Sun, Mar 31, 2019 at 7:21 PM Robert L. Nuckolls, III < > nuckolls.bob(at)aeroelectric.com> wrote: > >> At 07:27 AM 3/31/2019, you wrote: >> >> >> hi all, >> i put together an ov'crowbar ' for the output side of my alternator but >> in the end i didn't use it. instead i made a warning light from a 2.2v >> 20ma. led, 3 resistors totaling 1700 ohms and a 13v zenor diode. at 14v it >> very faintly glows which is good to see that it is working. at 15.06 v it >> glows brightly. not much difference between 10ma. and 20ma. in brightness >> so i have some leeway up to 30 volts. this warning is to protect 2 earthx >> batteries. whether or not i need it is a question but i gotta do something >> with that hole in the panel. >> >> >> EarthX battery BMS will protect the >> batteries. The BMS will not protect >> your avionics. If the BMS DISCONNECTS >> the battery from a runaway alternator, >> the bus voltage climbs at a VERY rapid >> rate. >> >> Unless your ov warning is BRIGHT, SUNLIGHT >> VIEWABLE, and FLASHES to trigger your >> Japanese kick boxer-reflexes . . . chances >> for making lots of transistor-toast is >> significant . . . but the batteries >> will be fine. >> >> >> Bob . . . >> > > > Virus-free. > www.avast.com > > <#m_-3003266867060444899_DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2> > ________________________________________________________________________________
From: Charlie England <ceengland7(at)gmail.com>
Date: Apr 01, 2019
Subject: Re: ov warning light
OK, your answer illuminates the real question behind my half joking question: Who do you *trust* to answer your question? If your momma was like most, at some point she said something like, "If all your friends decided to jump off a cliff, would you do it too?" I think from your answer you realize that most of the people you asked, had no idea what you were even talking about, much less were qualified to explain *why* they made the choice (because they never even made the choice). Obviously the guy with the 60A fuse had no clue. Not unlike the current crop of new parents, who read on Facebook that vaccinations might be dangerous, so now we've got outbreaks of measles and other really dangerous diseases putting others (who actually have good sense) at risk, and costing us millions in otherwise unnecessary health expenses. Dimbulb governor So really, shouldn't you be asking those who've had an OV event how their equipment fared, instead of asking those who've never needed one whether they have one? Or limit your ask to those who have the technical expertise to intelligently answer the question why they made their choice? I don't have one in my current RV-4, but it's a dirt simple day vfr a/c with mags firing the plugs, and the most expensive electrical item is the cheap, old comm in the panel. I'm just too busy and lazy to add OV protection to it. BUT: the RV-7 I'm building will have an electrically dependent engine with very expensive radios and instruments. You can bet that I already have OV protection built into both alternators on it. Charlie On Mon, Apr 1, 2019 at 7:37 AM bob noffs wrote: > hi charlie,probably viewers of this forum have the highest % of using an > ovm. of 10 people i have personally talked to no one has one. many believe > that it is in their alternator which i think is true in some cases but who > knows which ones. yesterday on a forum one person said he was protected by > the 60 amp inline fuse on his alternator output. > i would be surprised if you said everyone you knew had one. > bob noffs > > On Sun, Mar 31, 2019 at 9:50 PM Charlie England > wrote: > >> Hi Bob, >> >> Who are you asking? :-) >> >> Charlie >> >> On 3/31/2019 9:33 PM, bob noffs wrote: >> >> hi bob, >> yea, i know. and all i am doing it for is the batteries. after asking a >> lot of questions about this over several months it seems hardly anyone is >> doing anything to protect transistors. >> bob noffs >> >> On Sun, Mar 31, 2019 at 7:21 PM Robert L. Nuckolls, III < >> nuckolls.bob(at)aeroelectric.com> wrote: >> >>> At 07:27 AM 3/31/2019, you wrote: >>> >>> >>> hi all, >>> i put together an ov'crowbar ' for the output side of my alternator but >>> in the end i didn't use it. instead i made a warning light from a 2.2v >>> 20ma. led, 3 resistors totaling 1700 ohms and a 13v zenor diode. at 14v it >>> very faintly glows which is good to see that it is working. at 15.06 v it >>> glows brightly. not much difference between 10ma. and 20ma. in brightness >>> so i have some leeway up to 30 volts. this warning is to protect 2 earthx >>> batteries. whether or not i need it is a question but i gotta do something >>> with that hole in the panel. >>> >>> >>> EarthX battery BMS will protect the >>> batteries. The BMS will not protect >>> your avionics. If the BMS DISCONNECTS >>> the battery from a runaway alternator, >>> the bus voltage climbs at a VERY rapid >>> rate. >>> >>> Unless your ov warning is BRIGHT, SUNLIGHT >>> VIEWABLE, and FLASHES to trigger your >>> Japanese kick boxer-reflexes . . . chances >>> for making lots of transistor-toast is >>> significant . . . but the batteries >>> will be fine. >>> >>> >>> Bob . . . >>> >> >> >> >> Virus-free. >> www.avast.com >> >> <#m_1344822525544774896_m_-3003266867060444899_DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2> >> > ________________________________________________________________________________
From: bob noffs <icubob(at)gmail.com>
Date: Apr 01, 2019
Subject: Re: ov warning light
charlie, let's make the distinction between an ovm that is installed into the a/c system and the one that is supposedly in the alternator. i am sure some alternators have them but i have never seen any documentation about which alt. have it and how it is done. bob noffs On Mon, Apr 1, 2019 at 8:23 AM Charlie England wrote: > OK, your answer illuminates the real question behind my half joking > question: Who do you *trust* to answer your question? If your momma was > like most, at some point she said something like, > "If all your friends decided to jump off a cliff, would you do it too?" > > I think from your answer you realize that most of the people you asked, > had no idea what you were even talking about, much less were qualified to > explain *why* they made the choice (because they never even made the > choice). Obviously the guy with the 60A fuse had no clue. Not unlike the > current crop of new parents, who read on Facebook that vaccinations might > be dangerous, so now we've got outbreaks of measles and other really > dangerous diseases putting others (who actually have good sense) at risk, > and costing us millions in otherwise unnecessary health expenses. > Dimbulb governor > > > So really, shouldn't you be asking those who've had an OV event how their > equipment fared, instead of asking those who've never needed one whether > they have one? Or limit your ask to those who have the technical expertise > to intelligently answer the question why they made their choice? I don't > have one in my current RV-4, but it's a dirt simple day vfr a/c with mags > firing the plugs, and the most expensive electrical item is the cheap, old > comm in the panel. I'm just too busy and lazy to add OV protection to it. > BUT: the RV-7 I'm building will have an electrically dependent engine with > very expensive radios and instruments. You can bet that I already have OV > protection built into both alternators on it. > > Charlie > > On Mon, Apr 1, 2019 at 7:37 AM bob noffs wrote: > >> hi charlie,probably viewers of this forum have the highest % of using an >> ovm. of 10 people i have personally talked to no one has one. many believe >> that it is in their alternator which i think is true in some cases but who >> knows which ones. yesterday on a forum one person said he was protected by >> the 60 amp inline fuse on his alternator output. >> i would be surprised if you said everyone you knew had one. >> bob noffs >> >> On Sun, Mar 31, 2019 at 9:50 PM Charlie England >> wrote: >> >>> Hi Bob, >>> >>> Who are you asking? :-) >>> >>> Charlie >>> >>> On 3/31/2019 9:33 PM, bob noffs wrote: >>> >>> hi bob, >>> yea, i know. and all i am doing it for is the batteries. after asking a >>> lot of questions about this over several months it seems hardly anyone is >>> doing anything to protect transistors. >>> bob noffs >>> >>> On Sun, Mar 31, 2019 at 7:21 PM Robert L. Nuckolls, III < >>> nuckolls.bob(at)aeroelectric.com> wrote: >>> >>>> At 07:27 AM 3/31/2019, you wrote: >>>> >>>> >>>> hi all, >>>> i put together an ov'crowbar ' for the output side of my alternator >>>> but in the end i didn't use it. instead i made a warning light from a 2.2v >>>> 20ma. led, 3 resistors totaling 1700 ohms and a 13v zenor diode. at 14v it >>>> very faintly glows which is good to see that it is working. at 15.06 v it >>>> glows brightly. not much difference between 10ma. and 20ma. in brightness >>>> so i have some leeway up to 30 volts. this warning is to protect 2 earthx >>>> batteries. whether or not i need it is a question but i gotta do something >>>> with that hole in the panel. >>>> >>>> >>>> EarthX battery BMS will protect the >>>> batteries. The BMS will not protect >>>> your avionics. If the BMS DISCONNECTS >>>> the battery from a runaway alternator, >>>> the bus voltage climbs at a VERY rapid >>>> rate. >>>> >>>> Unless your ov warning is BRIGHT, SUNLIGHT >>>> VIEWABLE, and FLASHES to trigger your >>>> Japanese kick boxer-reflexes . . . chances >>>> for making lots of transistor-toast is >>>> significant . . . but the batteries >>>> will be fine. >>>> >>>> >>>> Bob . . . >>>> >>> >>> >>> >>> Virus-free. >>> www.avast.com >>> >>> <#m_5767426905250244296_m_1344822525544774896_m_-3003266867060444899_DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2> >>> >> ________________________________________________________________________________
From: Art Zemon <art(at)zemon.name>
Date: Apr 01, 2019
Subject: Possible Brownout Protection Device
Folks, I just ran across https://www.amazon.com/dp/B01DXEU4KA/ref=psdc_10967761_t3_B06XG2KPTS and I think it might work great as a brownout protection device for my EFIS during engine start. It is rated at 80W and 5A. I am thinking of wiring in in parallel with the feed to my normal bus (I only have one bus, no avionics bus) and energizing it from the starter relay. I worry that, with an output voltage range of 0.5 to 33V, a failure could send 33V into my airplane. What do you think? -- Art Z. -- https://CheerfulCurmudgeon.com/ *"Love wins. Love always wins." Morrie Schwartz* ________________________________________________________________________________
From: A R Goldman <argoldman(at)aol.com>
Date: Apr 01, 2019
Subject: Re: Possible Brownout Protection Device
Or just use a backup battery and have the advantage of being able to use you r efis in case of electrical failure... unless you are totally electric ... a ctually there to to help you get back to terra very firma Rich Sent from my iPhone > On Apr 1, 2019, at 9:04 AM, Art Zemon wrote: > > Folks, > > I just ran across https://www.amazon.com/dp/B01DXEU4KA/ref=psdc_10967761 _t3_B06XG2KPTS and I think it might work great as a brownout protection devi ce for my EFIS during engine start. It is rated at 80W and 5A. I am thinking of wiring in in parallel with the feed to my normal bus (I only have one bu s, no avionics bus) and energizing it from the starter relay. > > I worry that, with an output voltage range of 0.5 to 33V, a failure could s end 33V into my airplane. > > What do you think? > > -- Art Z. > > -- > https://CheerfulCurmudgeon.com/ > > "Love wins. Love always wins." Morrie Schwartz ________________________________________________________________________________
From: Charlie England <ceengland7(at)gmail.com>
Date: Apr 01, 2019
Subject: Re: ov warning light
I'm not sure how to answer; your question seems to be changing with each post. Bob Nuckolls gave a pretty definitive answer to your original question. It then evolved to 'what is everyone else doing', to 'do alternators have built-in OV protection'. To answer the latest question: it's very unlikely that an alternator that was available for cars more than 10-15 years ago will have OV protection built in, but without mfgr specs, it's an unknown even with 'this year's model'. Newer cars tend to control *everything* with the car's computer, even voltage regulation is being done there on many cars now. FWIW, using EarthX batteries without some form of OV protection to the system will just about guarantee that an OV event will fry all your other electronics. The EarthX will protect itself, and the resulting load dump will allow the OV to climb to dizzying heights almost instantly. On Mon, Apr 1, 2019 at 8:55 AM bob noffs wrote: > charlie, let's make the distinction between an ovm that is installed into > the a/c system and the one that is supposedly in the alternator. i am sure > some alternators have them but i have never seen any documentation about > which alt. have it and how it is done. > bob noffs > > On Mon, Apr 1, 2019 at 8:23 AM Charlie England > wrote: > >> OK, your answer illuminates the real question behind my half joking >> question: Who do you *trust* to answer your question? If your momma was >> like most, at some point she said something like, >> "If all your friends decided to jump off a cliff, would you do it too?" >> >> I think from your answer you realize that most of the people you asked, >> had no idea what you were even talking about, much less were qualified to >> explain *why* they made the choice (because they never even made the >> choice). Obviously the guy with the 60A fuse had no clue. Not unlike the >> current crop of new parents, who read on Facebook that vaccinations might >> be dangerous, so now we've got outbreaks of measles and other really >> dangerous diseases putting others (who actually have good sense) at risk, >> and costing us millions in otherwise unnecessary health expenses. >> Dimbulb governor >> >> >> So really, shouldn't you be asking those who've had an OV event how their >> equipment fared, instead of asking those who've never needed one whether >> they have one? Or limit your ask to those who have the technical expertise >> to intelligently answer the question why they made their choice? I don't >> have one in my current RV-4, but it's a dirt simple day vfr a/c with mags >> firing the plugs, and the most expensive electrical item is the cheap, old >> comm in the panel. I'm just too busy and lazy to add OV protection to it. >> BUT: the RV-7 I'm building will have an electrically dependent engine with >> very expensive radios and instruments. You can bet that I already have OV >> protection built into both alternators on it. >> >> Charlie >> >> On Mon, Apr 1, 2019 at 7:37 AM bob noffs wrote: >> >>> hi charlie,probably viewers of this forum have the highest % of using an >>> ovm. of 10 people i have personally talked to no one has one. many believe >>> that it is in their alternator which i think is true in some cases but who >>> knows which ones. yesterday on a forum one person said he was protected by >>> the 60 amp inline fuse on his alternator output. >>> i would be surprised if you said everyone you knew had one. >>> bob noffs >>> >>> On Sun, Mar 31, 2019 at 9:50 PM Charlie England >>> wrote: >>> >>>> Hi Bob, >>>> >>>> Who are you asking? :-) >>>> >>>> Charlie >>>> >>>> On 3/31/2019 9:33 PM, bob noffs wrote: >>>> >>>> hi bob, >>>> yea, i know. and all i am doing it for is the batteries. after asking >>>> a lot of questions about this over several months it seems hardly anyone is >>>> doing anything to protect transistors. >>>> bob noffs >>>> >>>> On Sun, Mar 31, 2019 at 7:21 PM Robert L. Nuckolls, III < >>>> nuckolls.bob(at)aeroelectric.com> wrote: >>>> >>>>> At 07:27 AM 3/31/2019, you wrote: >>>>> >>>>> >>>>> hi all, >>>>> i put together an ov'crowbar ' for the output side of my alternator >>>>> but in the end i didn't use it. instead i made a warning light from a 2.2v >>>>> 20ma. led, 3 resistors totaling 1700 ohms and a 13v zenor diode. at 14v it >>>>> very faintly glows which is good to see that it is working. at 15.06 v it >>>>> glows brightly. not much difference between 10ma. and 20ma. in brightness >>>>> so i have some leeway up to 30 volts. this warning is to protect 2 earthx >>>>> batteries. whether or not i need it is a question but i gotta do something >>>>> with that hole in the panel. >>>>> >>>>> >>>>> EarthX battery BMS will protect the >>>>> batteries. The BMS will not protect >>>>> your avionics. If the BMS DISCONNECTS >>>>> the battery from a runaway alternator, >>>>> the bus voltage climbs at a VERY rapid >>>>> rate. >>>>> >>>>> Unless your ov warning is BRIGHT, SUNLIGHT >>>>> VIEWABLE, and FLASHES to trigger your >>>>> Japanese kick boxer-reflexes . . . chances >>>>> for making lots of transistor-toast is >>>>> significant . . . but the batteries >>>>> will be fine. >>>>> >>>>> >>>>> Bob . . . >>>>> >>>> >>>> >>>> >>>> Virus-free. >>>> www.avast.com >>>> >>>> 3003266867060444899_DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2" width="1" >>>> height="1"> >>>> >>> ________________________________________________________________________________
From: Alec Myers <alec(at)alecmyers.com>
Subject: Re: ov warning light
Date: Apr 01, 2019
Whether over-voltage protection that is built into the alternator along side a regulator counts as over-voltage protection, is somewhat of an existential question. All alternators with built in regulators have first-instance over-voltage protection, because thats what the regulator does. The reason to have additional over-voltage protection is to guard against a failure in the regulator. If your additional over-voltage protection is included in the same electronic and physical module as the regulator itself then in some sense it is now only part of the regulator. You may then want yet another, external, over-voltage protection to protect against failure of the OVM in the regulator. On Apr 1, 2019, at 9:48 AM, bob noffs wrote: charlie, let's make the distinction between an ovm that is installed into the a/c system and the one that is supposedly in the alternator. i am sure some alternators have them but i have never seen any documentation about which alt. have it and how it is done. bob noffs On Mon, Apr 1, 2019 at 8:23 AM Charlie England wrote: OK, your answer illuminates the real question behind my half joking question: Who do you *trust* to answer your question? If your momma was like most, at some point she said something like, "If all your friends decided to jump off a cliff, would you do it too?" I think from your answer you realize that most of the people you asked, had no idea what you were even talking about, much less were qualified to explain *why* they made the choice (because they never even made the choice). Obviously the guy with the 60A fuse had no clue. Not unlike the current crop of new parents, who read on Facebook that vaccinations might be dangerous, so now we've got outbreaks of measles and other really dangerous diseases putting others (who actually have good sense) at risk, and costing us millions in otherwise unnecessary health expenses. Dimbulb governor So really, shouldn't you be asking those who've had an OV event how their equipment fared, instead of asking those who've never needed one whether they have one? Or limit your ask to those who have the technical expertise to intelligently answer the question why they made their choice? I don't have one in my current RV-4, but it's a dirt simple day vfr a/c with mags firing the plugs, and the most expensive electrical item is the cheap, old comm in the panel. I'm just too busy and lazy to add OV protection to it. BUT: the RV-7 I'm building will have an electrically dependent engine with very expensive radios and instruments. You can bet that I already have OV protection built into both alternators on it. Charlie On Mon, Apr 1, 2019 at 7:37 AM bob noffs wrote: hi charlie,probably viewers of this forum have the highest % of using an ovm. of 10 people i have personally talked to no one has one. many believe that it is in their alternator which i think is true in some cases but who knows which ones. yesterday on a forum one person said he was protected by the 60 amp inline fuse on his alternator output. i would be surprised if you said everyone you knew had one. bob noffs On Sun, Mar 31, 2019 at 9:50 PM Charlie England wrote: Hi Bob, Who are you asking? :-) Charlie On 3/31/2019 9:33 PM, bob noffs wrote: > hi bob, > yea, i know. and all i am doing it for is the batteries. after asking a lot of questions about this over several months it seems hardly anyone is doing anything to protect transistors. > bob noffs > > On Sun, Mar 31, 2019 at 7:21 PM Robert L. Nuckolls, III wrote: > At 07:27 AM 3/31/2019, you wrote: >> >> hi all, >> i put together an ov'crowbar ' for the output side of my alternator but in the end i didn't use it. instead i made a warning light from a 2.2v 20ma. led, 3 resistors totaling 1700 ohms and a 13v zenor diode. at 14v it very faintly glows which is good to see that it is working. at 15.06 v it glows brightly. not much difference between 10ma. and 20ma. in brightness so i have some leeway up to 30 volts. this warning is to protect 2 earthx batteries. whether or not i need it is a question but i gotta do something with that hole in the panel. > > EarthX battery BMS will protect the > batteries. The BMS will not protect > your avionics. If the BMS DISCONNECTS > the battery from a runaway alternator, > the bus voltage climbs at a VERY rapid > rate. > > Unless your ov warning is BRIGHT, SUNLIGHT > VIEWABLE, and FLASHES to trigger your > Japanese kick boxer-reflexes . . . chances > for making lots of transistor-toast is > significant . . . but the batteries > will be fine. > > > Bob . . . > 3003266867060444899_DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2" width="1" height="1"> Virus-free. www.avast.com ________________________________________________________________________________
Date: Apr 01, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: ov warning light
At 07:30 AM 4/1/2019, you wrote: >hi charlie,probably viewers of this forum have the highest % of using an ovm. . . . why do you suppose that is? >of 10 people i have personally talked to no one has one. many believe >that it is in their alternator which i think is true in some cases but >who knows which ones. believing is not knowing, knowing is not understanding . . > yesterday on a forum one person said he was protected by the 60 > amp inline fuse on his alternator output. An alternator is incapable of opening its own b-lead protection under ANY circumstances. He is mistaken. >=C2 i would be surprised if you said everyone you knew had one. Me too . . . but then making good decisions founded on lessons-learned and good science are almost never made by taking a poll. The reason this forum exists is to gather and share the-best-we-know-how-to-do based on understanding. If someone champions a particular philosophy, he/she should be capable of teaching it. Failing that, the philosophy is suspect. Just for grins, I checked out the latest edition of 14CFR23 and got a surprise. The 'bible' of small aircraft design has be totally updated to a performance based specification . . . almost zero 'hard' requirements for selection or operation of components. For example, here are the electrical system requirements in their entirety: =A723.2525 System power generation, storage, and distribution. The power generation, storage, and distribution for any system must be designed and installed to=97 (a) Supply the power required for operation of connected loads during all intended operating conditions; (b) Ensure no single failure or malfunction of any one power supply, distribution system, or other utilization system will prevent the system from supplying the essential loads required for continued safe flight and landing; and (c) Have enough capacity, if the primary source fails, to supply essential loads, including non-continuous essential loads for the time needed to complete the function required for continued safe flight and landing. None of the above negates or replaces legacy design goals for minimizing risk but it does open doors for creative/innovative designs. The downside is that the applicant must produce volumes of justification for their proposed design. The task can become a snarl of snakes when BOTH contemporary authors and reviewers of the written word are 'graduates' of modern school systems. My last tour of duty with a TC aviation design and certification effort demonstrated this condition in spades . . . For our purposes, 23.2525(B) says it all. If anyone proposes that timely, automatic ov protection is not necessary, then JUSTIFY that assertion with a lucid and experimentally verifiable narration. Back when my jobs were really fun, I had to stand in front of a committee of my customers and peers to pitch a proposal. This COULD be a harrowing experience but it was never a 'bad' one. You either (a) came out with a validation of your art and science or (b) a bad idea was prevented from going to production. This was a Win-Win either way. I captured the latest-n-greatest 14CFR23 for those who are interested . . . https://tinyurl.com/y4y9qotk Bob . . . ________________________________________________________________________________
From: bob noffs <icubob(at)gmail.com>
Date: Apr 01, 2019
Subject: Re: ov warning light
hi all, when i started this thread i didn't really have a question, more like an observation of how little ov protection is understood and the vast numbers of opinions of what is going on with an ov condition and what it takes to stop it. if i would ask one question which i think bob just answered it is '' can a modern alternator create overvoltage that the alternators own circuitry cannot prevent, requiring disconnecting the p lead from the a/c system?'' bob noffs On Mon, Apr 1, 2019 at 12:21 PM Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > At 07:30 AM 4/1/2019, you wrote: > > hi charlie,probably viewers of this forum have the highest % of using an > ovm. > > > . . . why do you suppose that is? > > of 10 people i have personally talked to no one has one. many believe > that it is in their alternator which i think is true in some cases but > who knows which ones. > > > believing is not knowing, knowing is not > understanding . . > > yesterday on a forum one person said he was protected by the 60 > amp inline fuse on his alternator output. > > > An alternator is incapable of opening its > own b-lead protection under ANY circumstances. > He is mistaken. > > =C3=82 i would be surprised if you said everyone you knew had one. > > > Me too . . . but then making good decisions > founded on lessons-learned and good science > are almost never made by taking a poll. > > > The reason this forum exists is to gather > and share the-best-we-know-how-to-do > based on understanding. If someone champions > a particular philosophy, he/she should be > capable of teaching it. Failing that, > the philosophy is suspect. > > Just for grins, I checked out the latest > edition of 14CFR23 and got a surprise. > The 'bible' of small aircraft design > has be totally updated to a performance > based specification . . . almost zero > 'hard' requirements for selection or > operation of components. For example, > here are the electrical system requirements > in their entirety: > > > *=C2=A723.2525 System power generation, storage, and distribution. The po wer > generation, storage, and distribution for any system must be designed and > installed to=94 (a) Supply the power required for operation of conn ected > loads during all intended operating conditions; (b) Ensure no single > failure or malfunction of any one power supply, distribution system, or > other utilization system will prevent the system from supplying the > essential loads required for continued safe flight and landing; and (c) > Have enough capacity, if the primary source fails, to supply essential > loads, including non-continuous essential loads for the time needed to > complete the function required for continued safe flight and landing. * > None of the above negates or replaces legacy > design goals for minimizing risk but it > does open doors for creative/innovative > designs. The downside is that the applicant > must produce volumes of justification for their > proposed design. The task can become a snarl > of snakes when BOTH contemporary authors and > reviewers of the written word are 'graduates' of > modern school systems. > > My last tour of duty with a TC aviation > design and certification effort demonstrated > this condition in spades . . . > > For our purposes, 23.2525(B) says it all. > If anyone proposes that timely, automatic > ov protection is not necessary, then > JUSTIFY that assertion with a lucid and > experimentally verifiable narration. > > Back when my jobs were really fun, I > had to stand in front of a committee > of my customers and peers to pitch a > proposal. This COULD be a harrowing > experience but it was never a 'bad' > one. You either (a) came out with a > validation of your art and science or > (b) a bad idea was prevented from going > to production. This was a Win-Win > either way. > > I captured the latest-n-greatest > 14CFR23 for those who are interested . . . > > https://tinyurl.com/y4y9qotk > > > Bob . . . > ________________________________________________________________________________
Subject: Re: ov warning light
From: Charlie England <ceengland7(at)gmail.com>
Date: Apr 01, 2019
Then yes, a modern alternator is quite capable of creating an overvoltage event that its own circuitry cannot prevent. As others have indicated, even if the alternator has 'built in' OV protection, that gives rise to the risk that the same fault that caused the OV condition could also take out the OV protection circuit. The rest of the answer depends on whether you have an internally or externally regulated alternator. Bob Nu. justifiably favors external regulation, and with that, you can simply interrupt the field voltage supply (5A CB). With internally regulated alts (my personal choice to 'compromise'), you will need to interrupt the B lead, which requires a heavy duty relay/contactor. The OV module can control that relay/contactor, again with a low current CB. Charlie On 4/1/2019 2:15 PM, bob noffs wrote: > hi all, > when i started this thread i didn't really have a question, more > like an observation of how little ov protection is understood and > the vast numbers of opinions of what is going on with an ov condition > and what it takes to stop it. if i would ask one question which i > think bob just answered it is '' can a modern alternator create > overvoltage that the alternators own circuitry cannot prevent, > requiring disconnecting the p lead from the a/c system?'' > bob noffs > > On Mon, Apr 1, 2019 at 12:21 PM Robert L. Nuckolls, III > > > wrote: > > At 07:30 AM 4/1/2019, you wrote: >> hi charlie,probably viewers of this forum have the highest % of >> using an ovm. > > . . . why do you suppose that is? > >> of 10 people i have personally talked to no one has one. many believe >> that it is in their alternator which i think is true in some >> cases but >> who knows which ones. > > believing is not knowing, knowing is not > understanding . . > >> yesterday on a forum one person said he was protected by the 60 >> amp inline fuse on his alternator output. > > An alternator is incapable of opening its > own b-lead protection under ANY circumstances. > He is mistaken. > >> i would be surprised if you said everyone you knew had one. > > Me too . . . but then making good decisions > founded on lessons-learned and good science > are almost never made by taking a poll. > > > The reason this forum exists is to gather > and share the-best-we-know-how-to-do > based on understanding. If someone champions > a particular philosophy, he/she should be > capable of teaching it. Failing that, > the philosophy is suspect. > > Just for grins, I checked out the latest > edition of 14CFR23 and got a surprise. > The 'bible' of small aircraft design > has be totally updated to a performance > based specification . . . almost zero > 'hard' requirements for selection or > operation of components. For example, > here are the electrical system requirements > in their entirety: > > */23.2525 System power generation, storage, and distribution. > The power generation, storage, and distribution for any system must be > designed and installed to > > (a) Supply the power required for operation of connected loads > during all > intended operating conditions; > > (b) Ensure no single failure or malfunction of any one power supply, > distribution system, or other utilization system will prevent the > system from > supplying the essential loads required for continued safe flight > and landing; > and > > (c) Have enough capacity, if the primary source fails, to supply > essential > loads, including non-continuous essential loads for the time needed to > complete the function required for continued safe flight and landing. > > /* None of the above negates or replaces legacy > design goals for minimizing risk but it > does open doors for creative/innovative > designs. The downside is that the applicant > must produce volumes of justification for their > proposed design. The task can become a snarl > of snakes when BOTH contemporary authors and > reviewers of the written word are 'graduates' of > modern school systems. > > My last tour of duty with a TC aviation > design and certification effort demonstrated > this condition in spades . . . > > For our purposes, 23.2525(B) says it all. > If anyone proposes that timely, automatic > ov protection is not necessary, then > JUSTIFY that assertion with a lucid and > experimentally verifiable narration. > > Back when my jobs were really fun, I > had to stand in front of a committee > of my customers and peers to pitch a > proposal. This COULD be a harrowing > experience but it was never a 'bad' > one. You either (a) came out with a > validation of your art and science or > (b) a bad idea was prevented from going > to production. This was a Win-Win > either way. > > I captured the latest-n-greatest > 14CFR23 for those who are interested . . . > > https://tinyurl.com/y4y9qotk > > > Bob . . . > --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
From: Alec Myers <alec(at)alecmyers.com>
Subject: Re: ov warning light
Date: Apr 01, 2019
In the Klixon catalogue there are part codes for dual coil circuit breakers that can trip the main (B lead) breaker if the secondary coil senses an overvoltage (or current, depending on what part you buy). For the life of me I cant find anyone that stocks such a thing, but it would be a dead easy way to fit or retrofit OV protection - anyone interested in trying to get a bulk order together? On Apr 1, 2019, at 4:51 PM, Charlie England wrote: Then yes, a modern alternator is quite capable of creating an overvoltage event that its own circuitry cannot prevent. As others have indicated, even if the alternator has 'built in' OV protection, that gives rise to the risk that the same fault that caused the OV condition could also take out the OV protection circuit. The rest of the answer depends on whether you have an internally or externally regulated alternator. Bob Nu. justifiably favors external regulation, and with that, you can simply interrupt the field voltage supply (5A CB). With internally regulated alts (my personal choice to 'compromise'), you will need to interrupt the B lead, which requires a heavy duty relay/contactor. The OV module can control that relay/contactor, again with a low current CB. Charlie On 4/1/2019 2:15 PM, bob noffs wrote: > hi all, > when i started this thread i didn't really have a question, more like an observation of how little ov protection is understood and the vast numbers of opinions of what is going on with an ov condition and what it takes to stop it. if i would ask one question which i think bob just answered it is '' can a modern alternator create overvoltage that the alternators own circuitry cannot prevent, requiring disconnecting the p lead from the a/c system?'' > bob noffs > > On Mon, Apr 1, 2019 at 12:21 PM Robert L. Nuckolls, III wrote: > At 07:30 AM 4/1/2019, you wrote: >> hi charlie,probably viewers of this forum have the highest % of using an ovm. > > . . . why do you suppose that is? > >> of 10 people i have personally talked to no one has one. many believe >> that it is in their alternator which i think is true in some cases but >> who knows which ones. > > believing is not knowing, knowing is not > understanding . . > >> yesterday on a forum one person said he was protected by the 60 >> amp inline fuse on his alternator output. > > An alternator is incapable of opening its > own b-lead protection under ANY circumstances. > He is mistaken. > >> i would be surprised if you said everyone you knew had one. > > Me too . . . but then making good decisions > founded on lessons-learned and good science > are almost never made by taking a poll. > > > > The reason this forum exists is to gather > and share the-best-we-know-how-to-do > based on understanding. If someone champions > a particular philosophy, he/she should be > capable of teaching it. Failing that, > the philosophy is suspect. > > Just for grins, I checked out the latest > edition of 14CFR23 and got a surprise. > The 'bible' of small aircraft design > has be totally updated to a performance > based specification . . . almost zero > 'hard' requirements for selection or > operation of components. For example, > here are the electrical system requirements > in their entirety: > > 23.2525 System power generation, storage, and distribution. > The power generation, storage, and distribution for any system must be > designed and installed to > > (a) Supply the power required for operation of connected loads during all > intended operating conditions; > > (b) Ensure no single failure or malfunction of any one power supply, > distribution system, or other utilization system will prevent the system from > supplying the essential loads required for continued safe flight and landing; > and > > (c) Have enough capacity, if the primary source fails, to supply essential > loads, including non-continuous essential loads for the time needed to > complete the function required for continued safe flight and landing. > > None of the above negates or replaces legacy > design goals for minimizing risk but it > does open doors for creative/innovative > designs. The downside is that the applicant > must produce volumes of justification for their > proposed design. The task can become a snarl > of snakes when BOTH contemporary authors and > reviewers of the written word are 'graduates' of > modern school systems. > > My last tour of duty with a TC aviation > design and certification effort demonstrated > this condition in spades . . . > > For our purposes, 23.2525(B) says it all. > If anyone proposes that timely, automatic > ov protection is not necessary, then > JUSTIFY that assertion with a lucid and > experimentally verifiable narration. > > Back when my jobs were really fun, I > had to stand in front of a committee > of my customers and peers to pitch a > proposal. This COULD be a harrowing > experience but it was never a 'bad' > one. You either (a) came out with a > validation of your art and science or > (b) a bad idea was prevented from going > to production. This was a Win-Win > either way. > > I captured the latest-n-greatest > 14CFR23 for those who are interested . . . > > https://tinyurl.com/y4y9qotk > > > > Bob . . . > Virus-free. www.avast.com ________________________________________________________________________________
Date: Apr 01, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: ov warning light
At 02:15 PM 4/1/2019, you wrote: >hi all, >=C2 when i started this thread i didn't really have a question, more >like an observation of how little ov protection is understood and >the vast numbers of opinions of what is going on with an ov condition >and what it takes to stop it. > >if i would ask one question which i think bob just answered it is >"can a modern alternator create overvoltage that the alternators >own circuitry cannot prevent, requiring disconnecting the p lead >from the a/c system?" Due diligence to the doctrine of FMEA dictates that we ASSUME that such a failure can occur. Intuitively, we can deduce that a piece of electronics with LOTS of parts and total control over field voltage could step in a gopher hole and light off a bad day in the cockpit. The condition applies irrespective of whether the regulator is internal or external to the alternator. Independent ov protection is indicated even when the alternator's advertising literature calls out some kind of ov protection. This is necessary because lacking specific data for how the stock regulator accomplishes ov protection, we cannot know that it's independent of voltage regulation tasks. When we built ov protection into the B&C products, ov/lv monitoring and management was totally independent of voltage regulation. Since we designed it, we KNEW that independence was built in. To be sure, built in regulators ARE quite reliable. Failure rates are low. But if stock internal regulators had the kind of reliability demanded by air-transport certification standards, then there wouldn't be so many of the things offered as spares! https://tinyurl.com/yxtogftx The best way to bring a runaway alternator to heal is open the FIELD supply path. B&C and PlanePower products modify stock automotive products to implement EXTERNAL control of field supply. This gives the panel mounted alternator switch absolute control over alternator output while providing a place to apply low-current ov protection as well. Breaking the b-lead per Z-24 will get 'er done but it's not preferred. Doing the mod to incorporate external regulation and ov management is not difficult. Bob . . . ________________________________________________________________________________
Date: Apr 01, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: ov warning light
At 03:55 PM 4/1/2019, you wrote: > >In the Klixon catalogue there are part codes for >dual coil circuit breakers that can trip the >main (B lead) breaker if the secondary coil >senses an overvoltage (or current, depending on what part you buy). > >For the life of me I can=99t find anyone that >stocks such a thing, but it would be a dead easy >way to fit or retrofit OV protection - anyone >interested in trying to get a bulk order together I recall seeing these things in some catalogs wayyyy back when but one look at the price and the bloom-was-off-the- rose as they say. The really cool way to open the b-lead is with a processor controlled contactor in series with b-lead paired with a big-momma-FET in parallel with the b-lead. You drop the coil current on the contactor some interval of time before you energize the FET to put a dead short on the alternator B-lead. This 'crowbars' the b-lead to ground and deprives the field supply of its power source. The 'spike' in the FET is only slightly greater than the alternator's output rating and lasts for micro-seconds. After the alternator is brought to heel, current flowing in the shunt FET is just a couple of amps generated by residual field flux. Bob . . . ________________________________________________________________________________
Date: Apr 01, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: ov warning light
> The really cool way to open the b-lead > is with a processor controlled contactor > in series with b-lead paired with a big-momma-FET > in parallel with the b-lead. You drop > the coil current on the contactor some > interval of time before you energize > the FET to put a dead short on the alternator > B-lead. This 'crowbars' the b-lead to > ground and deprives the field supply > of its power source. The 'spike' in the > FET is only slightly greater than the > alternator's output rating and lasts > for micro-seconds. > > After the alternator is brought to > heel, current flowing in the shunt > FET is just a couple of amps generated > by residual field flux. See https://tinyurl.com/mucjhgs Bob . . . ________________________________________________________________________________
Subject: Re: Piper Arrow Pitot Mast
From: Bevan <fvalarm(at)rapidnet.net>
Date: Apr 01, 2019
The proper way is to measure the sustained current draw for that pitot (at the voltage the alternator will put out, ie 14volts), then size a wire appropriately taking into consideration the total length of the run, then select a breaker to protect that size of wire. Anything else is just guessing. Bevan On 3/29/2019 9:36 AM, William Hunter wrote: > Greetings, > > Does anybody happen to have a manual or specifications sheet for a > Piper Arrow pitot-static mast? > > What amp rating circuit breaker should I use to protect this circuit > (I am using 12 AWG Tefzel wire)? > > I have one of these installed on my experimental airplane and I would > like to have some kind of instruction sheet for each component > installed and this is one of the last items I do not have an > instruction sheet on. > > Thanks!!! > > Bill Hunter > > On Tue, Mar 26, 2019, 15:23 Robert L. Nuckolls, III > > > wrote: > > The latest/greatest specimin in the > stable of Battery Tender wall warts > came in. > > I dug around in the shop and came up > with an SVLA battery out of a portable > air compressor that showed about 9v > open circuit. When impressed with 14.2 > volts, charge current stabilized at > about 0.4 amps and would not go any > lower. After being on charge for about > 5 hours, I loaded it with 1A and the > terminal voltage fell to about 11 volts. > > I.e. capacity of zero. > > I deduce that no cells are shorted. > I hooked it to the new Battery > Tender and invoked the maintenance > mode. > > Here are the pertinent pages from the > users manual. > > http://www.aeroelectric.com/articles/Batteries/Battery_Tender.pdf > > > With a 'scope hooked to the battery we > see this: > Emacs! > > Yeah, it 'hammers' the battery with 25uS, 16v pulses > probably 2A or better at an 8.2KHz rate. > > I saw no signals that suggested credence for the > magic 3.26Mhz 'resonant frequency' of lead sulfate . . . > which I think is bogus. How any physical mass of > those dimensions might offer resonance at a > wavelength of 97 meters begs some light- > footed explanation. > > Nonetheless, the product does have a 'hammer' > mode. The literature suggests that a badly sulfated > battery may require weeks of rejuvenation . . . this > test article is in pretty bad shape so we'll > let 'er cook. > > BTW I see that BatteryMinder has come out with > a 'desulfator' product. > > https://tinyurl.com/y4682h48 > > > > > Bob . . . > -- Bevan Tomm Senior Technician Fraser Valley Alarm Services Inc. bevan(at)fvas.bc.ca office 604-854-2994 Fax 604-852-6408 --- This email has been checked for viruses by AVG. https://www.avg.com ________________________________________________________________________________
Subject: Magnetometer wiring
From: "bcone1381" <bcone1964(at)gmail.com>
Date: Apr 01, 2019
I will placing a magnetometer, LED Navigation lights, and LED Strobe Lights in my wings. Is it common and necessary to separate the Magnetometer wire bundle from all other wiring or can all of these be run together in one bundle? -------- Brooks Cone Bearhawk Patrol Kit Build Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488421#488421 ________________________________________________________________________________
From: Ken Ryan <keninalaska(at)gmail.com>
Date: Apr 01, 2019
Subject: Re: ov warning light
Bob said "Breaking the b-lead per Z-24 will get 'er done but it's not preferred." My question is WHY if opening the b-lead will work, it is "not preferred." On Mon, Apr 1, 2019 at 2:27 PM Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > The really cool way to open the b-lead > is with a processor controlled contactor > in series with b-lead paired with a big-momma-FET > in parallel with the b-lead. You drop > the coil current on the contactor some > interval of time before you energize > the FET to put a dead short on the alternator > B-lead. This 'crowbars' the b-lead to > ground and deprives the field supply > of its power source. The 'spike' in the > FET is only slightly greater than the > alternator's output rating and lasts > for micro-seconds. > > After the alternator is brought to > heel, current flowing in the shunt > FET is just a couple of amps generated > by residual field flux. > > > See https://tinyurl.com/mucjhgs > > > Bob . . . > ________________________________________________________________________________
Subject: Re: Possible Brownout Protection Device
From: "user9253" <fransew(at)gmail.com>
Date: Apr 01, 2019
There needs to be a diode in the existing main power bus to prevent the DC-DC converter current from flowing to the starter. Otherwise, that DC-DC converter will be unable to maintain 12 volts. Depending on load, the DC-DC converter with a 5 amp rating might have trouble maintaining 12 volts, let alone putting out 33 volts. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488423#488423 ________________________________________________________________________________
From: Alec Myers <alec(at)alecmyers.com>
Subject: Re: ov warning light
Date: Apr 01, 2019
Shorting the B-lead through a FET is also going to pull the main bus to zero, as well as the battery, no? On Apr 1, 2019, at 6:22 PM, Robert L. Nuckolls, III wrote: > The really cool way to open the b-lead > is with a processor controlled contactor > in series with b-lead paired with a big-momma-FET > in parallel with the b-lead. You drop > the coil current on the contactor some > interval of time before you energize > the FET to put a dead short on the alternator > B-lead. This 'crowbars' the b-lead to > ground and deprives the field supply > of its power source. The 'spike' in the > FET is only slightly greater than the > alternator's output rating and lasts > for micro-seconds. > > After the alternator is brought to > heel, current flowing in the shunt > FET is just a couple of amps generated > by residual field flux. See https://tinyurl.com/mucjhgs Bob . . . ________________________________________________________________________________
Subject: Re: ov warning light
From: "user9253" <fransew(at)gmail.com>
Date: Apr 01, 2019
> "My question is WHY if opening the b-lead will work, it is "not preferred." Because the B-Lead current is 10 times the field current. Heavy current will require a heavy duty relay or contactor. Field current can be interrupted with a small relay or circuit breaker along with solid state components -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488424#488424 ________________________________________________________________________________
From: Art Zemon <art(at)zemon.name>
Date: Apr 01, 2019
Subject: Re: Magnetometer wiring
Brooks, I don't know the specifics of what you are doing but here are a couple of thoughts which might guide you: - Follow the manufacturers' recommendations for wiring. - Magnetometers need to be installed away from anything which has a magnetic field (steel and iron and magnets in things like servo motors). Their wiring is not particularly sensitive. - The wiring for strobes, even LED strobes, may require shielding. Follow the manufacturers' recommendations. (Did I say that already? =F0 =9F=98=8E) In my Bede BD-4C, I put the magnetometer in the fuselage, far away from everything. The strobes are in the wingtips. There are no lights near the magnetometer. -- Art Z. On Mon, Apr 1, 2019 at 6:22 PM bcone1381 wrote: > > > I will placing a magnetometer, LED Navigation lights, and LED Strobe > Lights in my wings. Is it common and necessary to separate the Magnetomet er > wire bundle from all other wiring or can all of these be run together in > one bundle? > > -------- > Brooks Cone > Bearhawk Patrol Kit Build -- https://CheerfulCurmudgeon.com/ *"Love wins. Love always wins." Morrie Schwartz* ________________________________________________________________________________
From: Ken Ryan <keninalaska(at)gmail.com>
Date: Apr 01, 2019
Subject: Re: ov warning light
Thanks Sent from my Android. Sorry Steve. On Mon, Apr 1, 2019, 15:51 user9253 wrote: > > > > "My question is WHY if opening the b-lead will work, it is "not > preferred." > Because the B-Lead current is 10 times the field current. Heavy current > will require a heavy duty relay or contactor. > Field current can be interrupted with a small relay or circuit breaker > along with solid state components > > -------- > Joe Gores > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=488424#488424 > > ________________________________________________________________________________
Date: Apr 01, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Piper Arrow Pitot Mast
At 05:32 PM 4/1/2019, you wrote: >The proper way is to measure the sustained >current draw for that pitot (at the voltage the >alternator will put out, ie 14volts), then size >a wire appropriately taking into consideration >the total length of the run, then select a >breaker to protect that size of wire.=C2 Anything else is just guessing. Pitot tube heaters are a special breed of cat. I published a performance narrative on a popular pitot tube about 13 years ago . . . https://tinyurl.com/y78oc7z3 In this document I describe the prolonged and pronounced inrush currents impressed on the system during during warm up. A 150W (typical) tube will draw right at 10A on a 14V airplane. Warmup from cold will start at about 2x that value and take tens of seconds. Extended warm-up loading may well nuisance trip a breaker rated for wire carrying running currents. Just for grins, I suggest your 12AWG wire protected with a 20A breaker would be judiciously oversized. Bob . . . ________________________________________________________________________________
Date: Apr 01, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: ov warning light
At 06:17 PM 4/1/2019, you wrote: >Bob said "Breaking the b-lead per Z-24=C2 will get >'er done but it's not=C2 preferred." >My question is WHY if opening the b-lead will work, it is "not preferred." Z-24 was created to accommodate builders wanting to install Van's favorite, internally regulated alternator. Some time after the drawing was published, an RV builder reported having killed his alternator by cycling the on/off switch with the engine running. RPM, loads, and numbers of cycles were not known. But it was predictable that doing a b-lead disconnect under load produces a spectacular load-dump. A transient that trashed the built-in regulator. Some time later I came to understand that Van was selling remaned alternators from sources unknown. Later still I visited Motor Car Parts of America facilities in Tijuana, Mexico followed by a meeting with their chief engineer in San Diego. I witnessed deliberate full-load b-lead disconnects that produced flashes of light that totally swamped my video camera. Suffice it to say that event after 6 or 7 such events in a row, the regulators were undamaged. This led me to suppose that the load-dump damage to the RV builder's alternator was not something that should be expected. Nonetheless, Z-24 got 'black listed'. In fact, Z-24 WILL perform as advertised with minimal or zero risk to an alternator assembled with the same skills demonstrated by MCPA (See chapter on alternators in the 'Connection). There's a down-side to Z-24 (interim). When a runaway alternator b-lead is disconnected from the airplane, it STILL drives its own field to destruction. But you would have to tear it down just to replace the regulator . . . the smoked field winding is a feature offered at no extra charge. Some time later, I conceived the crowbar disconnect scheme that would not only unhook the runaway alternator, it would bring it to heel and protect the field windings. BOTH b-lead disconnect techniques are rather in-elegant compared to legacy field supply disconnect methods. Bob . . . ________________________________________________________________________________
Date: Apr 01, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: ov warning light
At 06:44 PM 4/1/2019, you wrote: > >Shorting the B-lead through a FET is also going to pull the main bus >to zero, as well as the battery, no? No . . . you FIRST disconnect it through the contactor followed by crowbar to ground LATER. Bob . . . ________________________________________________________________________________
From: Ken Ryan <keninalaska(at)gmail.com>
Date: Apr 01, 2019
Subject: Re: ov warning light
Thanks. Sent from my Android. Sorry Steve. On Mon, Apr 1, 2019, 16:43 Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > At 06:17 PM 4/1/2019, you wrote: > > Bob said "Breaking the b-lead per Z-24=C3=82 will get 'er done but it's n ot=C3=82 > preferred." > My question is WHY if opening the b-lead will work, it is "not preferred. " > > > Z-24 was created to accommodate builders > wanting to install Van's favorite, internally > regulated alternator. Some time after the > drawing was published, an RV builder > reported having killed his alternator > by cycling the on/off switch with the engine > running. > > RPM, loads, and numbers of cycles were > not known. But it was predictable that > doing a b-lead disconnect under load > produces a spectacular load-dump. A > transient that trashed the built-in > regulator. > > Some time later I came to understand > that Van was selling remaned alternators > from sources unknown. Later still > I visited Motor Car Parts of America > facilities in Tijuana, Mexico followed > by a meeting with their chief engineer > in San Diego. I witnessed deliberate > full-load b-lead disconnects that > produced flashes of light that totally > swamped my video camera. Suffice it > to say that event after 6 or 7 such events > in a row, the regulators were undamaged. > > This led me to suppose that the > load-dump damage to the RV builder's > alternator was not something that > should be expected. Nonetheless, > Z-24 got 'black listed'. > > In fact, Z-24 WILL perform as advertised > with minimal or zero risk to an > alternator assembled with the same > skills demonstrated by MCPA (See chapter > on alternators in the 'Connection). > > There's a down-side to > Z-24 (interim). When a runaway > alternator b-lead is disconnected from > the airplane, it STILL drives its > own field to destruction. But > you would have to tear it down > just to replace the regulator . . . > the smoked field winding is a > feature offered at no extra charge. > > Some time later, I conceived the crowbar > disconnect scheme that would not only > unhook the runaway alternator, it would > bring it to heel and protect the > field windings. > > BOTH b-lead disconnect techniques > are rather in-elegant compared to > legacy field supply disconnect methods. > > > Bob . . . > ________________________________________________________________________________
From: Alec Myers <alec(at)alecmyers.com>
Subject: Re: ov warning light
Date: Apr 01, 2019
In that case, why not put something across the contactor to sense the developing voltage difference when the contactor opens to trigger the FET (or how about an SCR?) You cold develop the same circuit to wire across the B lead CB to dump the field coil current when the CB is manually pulled too, relieving any effects of a load dump. On Apr 1, 2019, at 8:38 PM, Robert L. Nuckolls, III wrote: At 06:44 PM 4/1/2019, you wrote: > > Shorting the B-lead through a FET is also going to pull the main bus to zero, as well as the battery, no? No . . . you FIRST disconnect it through the contactor followed by crowbar to ground LATER. Bob . . . ________________________________________________________________________________
Date: Apr 01, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: ov warning light
At 08:21 PM 4/1/2019, you wrote: > >In that case, why not put something across the contactor to sense >the developing voltage difference when the contactor opens to trigger the FET The proposed Z-24 ov control module does monitor first opening of the contactor to deduce when the FET gets energized. > (or how about an SCR?) FET has lower on-resistance which takes B-lead to level that won't excite the field. A turned-on SCR has about 1.5 volts forward drop which WOULD seriously excite the field . . . not good. This would produce considerable heat in the SCR. A power FET would suffer no such abuse. >You cold develop the same circuit to wire across the B >lead CB to dump the field coil current when the CB is >manually pulled too, relieving any effects of a load dump. B-lead breakers should not be manually pulled except for trouble shooting on the ground and certainly not while the alternator is under load. In fact, there should not even BE a b-lead breaker . . . b-lead protection has been handled by current limiters under the cowl for decades in TC aircraft. Pulling the b-lead breaker on a loaded alternator, whether internally or externally regulated, is almost certain to start a fire in the breaker . . . it gets hot, smokes and smells really bad. Bob . . . ________________________________________________________________________________
From: Alec Myers <alec(at)alecmyers.com>
Subject: Re: ov warning light
Date: Apr 01, 2019
Unfortunately for me I have a TC aircraft (it has at least three type certificates from EASA, the FAA and Transport Canada) with a Bosch 28V automotive alternator with built-in regulation. There is _no_ off-board OV regulation. The Approved Flight Manual (I stress _approved_!) procedure for an excessive charging" condition is Alternator Circuit Breaker - PULL So, Im looking for a mitigation strategy for me (and for my ab initial students!) who will be flying the aircraft. :-) On Apr 1, 2019, at 9:32 PM, Robert L. Nuckolls, III wrote: Pulling the b-lead breaker on a loaded alternator, whether internally or externally regulated, is almost certain to start a fire in the breaker . . . it gets hot, smokes and smells really bad. ________________________________________________________________________________
Subject: Re: ov warning light
From: Charlie England <ceengland7(at)gmail.com>
Date: Apr 01, 2019
On 4/1/2019 7:37 PM, Robert L. Nuckolls, III wrote: > At 06:17 PM 4/1/2019, you wrote: >> Bob said "Breaking the b-lead per Z-24 will get 'er done but it's >> not preferred." >> My question is WHY if opening the b-lead will work, it is "not >> preferred." > > Z-24 was created to accommodate builders > wanting to install Van's favorite, internally > regulated alternator. Some time after the > drawing was published, an RV builder > reported having killed his alternator > by cycling the on/off switch with the engine > running. > > RPM, loads, and numbers of cycles were > not known. But it was predictable that > doing a b-lead disconnect under load > produces a spectacular load-dump. A > transient that trashed the built-in > regulator. > > Some time later I came to understand > that Van was selling remaned alternators > from sources unknown. Later still > I visited Motor Car Parts of America > facilities in Tijuana, Mexico followed > by a meeting with their chief engineer > in San Diego. I witnessed deliberate > full-load b-lead disconnects that > produced flashes of light that totally > swamped my video camera. Suffice it > to say that event after 6 or 7 such events > in a row, the regulators were undamaged. > > This led me to suppose that the > load-dump damage to the RV builder's > alternator was not something that > should be expected. Nonetheless, > Z-24 got 'black listed'. > > In fact, Z-24 WILL perform as advertised > with minimal or zero risk to an > alternator assembled with the same > skills demonstrated by MCPA (See chapter > on alternators in the 'Connection). > > There's a down-side to > Z-24 (interim). When a runaway > alternator b-lead is disconnected from > the airplane, it STILL drives its > own field to destruction. But > you would have to tear it down > just to replace the regulator . . . > the smoked field winding is a > feature offered at no extra charge. > > Some time later, I conceived the crowbar > disconnect scheme that would not only > unhook the runaway alternator, it would > bring it to heel and protect the > field windings. > > BOTH b-lead disconnect techniques > are rather in-elegant compared to > legacy field supply disconnect methods. > > > Bob . . . > That's the logic I used when accepting my 'compromise'. I figure that if my IR alternator goes OV and triggers the crowbar, and then the rest of the alt goes to toast, I don't care, because I'll be buying an entire new $70 alternator, anyway. And I'll avoid the old Van's load dump issue by following the advice of the He Haw Doctor: If it hurts when you do that, DON'T DO THAT. And the $70 alternator cost explains my $600 inelegant compromise. :-) Charlie --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
From: Pat Little <roughleg(at)gmail.com>
Date: Apr 01, 2019
Subject: Re: Piper Arrow Pitot Mast
Bob, If I measure the resistance of my pitot heater elements at room temperature and calculate the current thru each of these two resistances in parallel when driven by a 14V supply, how far off am I for deducing peak inrush current in each circuit and thus wire size and breaker rating? Pat On Mon, Apr 1, 2019 at 6:24 PM Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > At 05:32 PM 4/1/2019, you wrote: > > The proper way is to measure the sustained current draw for that pitot (a t > the voltage the alternator will put out, ie 14volts), then size a wire > appropriately taking into consideration the total length of the run, then > select a breaker to protect that size of wire.=C3=82 Anything else is ju st > guessing. > > > Pitot tube heaters are a special breed > of cat. I published a performance narrative > on a popular pitot tube about 13 years > ago . . . > > https://tinyurl.com/y78oc7z3 > > In this document I describe the prolonged > and pronounced inrush currents impressed > on the system during during warm up. > > A 150W (typical) tube will draw right > at 10A on a 14V airplane. Warmup > from cold will start at about 2x > that value and take tens of seconds. > Extended warm-up loading may well nuisance > trip a breaker rated for wire carrying > running currents. > > Just for grins, I suggest your > 12AWG wire protected with a 20A > breaker would be judiciously > oversized. > > > Bob . . . > ________________________________________________________________________________
Date: Apr 02, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Piper Arrow Pitot Mast
At 11:40 PM 4/1/2019, you wrote: >Bob, >If I measure the resistance of my pitot heater >elements at room temperature and calculate the >current thru each of these two resistances in >parallel when driven by a 14V supply, how far >off am I for deducing peak inrush current in >each circuit and thus wire size and breaker rating?=C2 Two resistances? Is this a 12/24v device? I've never seen one but that would kind of make sense. Yes, but they are LOW resistances. You need to do the 4-wire method to measure them accurately. I think you're fine with 20A/12AWG . . . plenty robust, not overkill. Bob . . . ________________________________________________________________________________
Date: Apr 02, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: ov warning light
At 08:42 PM 4/1/2019, you wrote: > >Unfortunately for me I have a TC aircraft (it >has at least three type certificates from EASA, >the FAA and Transport Canada) with a Bosch 28V >automotive alternator with built-in regulation. >There is _no_ off-board OV regulation. > >The Approved Flight Manual (I stress >_approved_!) procedure for an =9Cexcessive >charging" condition is =9CAlternator Circuit Breaker - PULL=9D > >So, I=99m looking for a mitigation strategy for >me (and for my ab initial students!) who will be flying the aircraft. I'm astounded . . . . what can I say? Bob . . . ________________________________________________________________________________
Subject: Re: Magnetometer wiring
From: Rick Beebe <rick(at)beebe.org>
Date: Apr 02, 2019
I don't know about "common" but I would test it before you get things bundled up too tightly. Closely follow the manufacturer's recommendations on shielding and if they have diagnostics, use them. I had a lot of trouble with my LED strobes interfering with the magnetometer even though my magnetometer is in the tail. My plane was built with standard Whelen strobes and I replaced those with Aveo LED. I imagined LEDs would be electrically quieter but they're not. When I installed the magnetometer I ended up having to replace all the strobe wire and being very careful to make sure everything was securely grounded as the manufacturers said to. The magnetometer still registers every pulse but it's within allowable tolerances now. --Rick On 4/1/2019 7:07 PM, bcone1381 wrote: > > I will placing a magnetometer, LED Navigation lights, and LED Strobe Lights in my wings. Is it common and necessary to separate the Magnetometer wire bundle from all other wiring or can all of these be run together in one bundle? ________________________________________________________________________________
From: Alec Myers <alec(at)alecmyers.com>
Subject: Re: Piper Arrow Pitot Mast
Date: Apr 02, 2019
Do you think the weather might make a difference? Inrush current when switched on at -20C might be higher than inrush current at room temperature. On Apr 2, 2019, at 8:43 AM, Robert L. Nuckolls, III wrote: At 11:40 PM 4/1/2019, you wrote: > Bob, > If I measure the resistance of my pitot heater elements at room temperature and calculate the current thru each of these two resistances in parallel when driven by a 14V supply, how far off am I for deducing peak inrush current in each circuit and thus wire size and breaker rating? Two resistances? Is this a 12/24v device? I've never seen one but that would kind of make sense. Yes, but they are LOW resistances. You need to do the 4-wire method to measure them accurately. I think you're fine with 20A/12AWG . . . plenty robust, not overkill. Bob . . . ________________________________________________________________________________
From: Alec Myers <alec(at)alecmyers.com>
Subject: Re: ov warning light
Date: Apr 02, 2019
I dont know! But Im keeping my ear open for an easy retro-fit (and easily approved) mitigation. Replacing the B-lead breaker with one that has built-in OV protection seemed an easy half-win. On Apr 2, 2019, at 8:45 AM, Robert L. Nuckolls, III wrote: At 08:42 PM 4/1/2019, you wrote: > > Unfortunately for me I have a TC aircraft (it has at least three type certificates from EASA, the FAA and Transport Canada) with a Bosch 28V automotive alternator with built-in regulation. There is _no_ off-board OV regulation. > > The Approved Flight Manual (I stress _approved_!) procedure for an excessive charging" condition is Alternator Circuit Breaker - PULL > > So, Im looking for a mitigation strategy for me (and for my ab initial students!) who will be flying the aircraft. I'm astounded . . . . what can I say? Bob . . . ________________________________________________________________________________
From: Pat Little <roughleg(at)gmail.com>
Date: Apr 02, 2019
Subject: Re: Piper Arrow Pitot Mast
The pitot head is from a Cherokee, looks like this [image: pitot mast DSCN0049.JPG] Here's a picture of the wiring inside the wing during construction [image: pitot heat DSCN0053.JPG] which looks possibly like two circuits in parallel. The wing is closed up now, so I can only investigate at the wing root where there are two wires for pitot heat, let's call them A and B. The resistances I measure (with a multimeter) are A to ground 2.9 Ohm B to ground 3.7 Ohm A to B (i.e., in series) 6.4 Ohm In trying to understand what is going on I dug into the internet and found a PA-28 service manual (don't know if this is the same model of pitot mast or not) which had this diagram [image: image.png] which shows two resistors in parallel, although only one circuit supplying their current. So, my deduction is I have two parallel resistors and two wires to feed them - the wires in the wing are 18AWG. My room-temperature resistance readings may not be accurate (not 4-wire) or relevant (per Alec's comment about turn on at low temps) but doing a simple calculation I would have 14/2.9 = 5A and 14/3.7 = 4A for a total of 9A at room temp. I can see that designing for 20A 12AWG (for the wires I'll be adding inside the fuselage) would give me a good margin. I wonder about the 18AWG wires in the wing though. Pat On Tue, Apr 2, 2019 at 6:49 AM Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > At 11:40 PM 4/1/2019, you wrote: > > Bob, > If I measure the resistance of my pitot heater elements at room > temperature and calculate the current thru each of these two resistances in > parallel when driven by a 14V supply, how far off am I for deducing peak > inrush current in each circuit and thus wire size and breaker rating?=C3 =82 > > > Two resistances? Is this a 12/24v > device? I've never seen one but that > would kind of make sense. > > Yes, but they are LOW resistances. > You need to do the 4-wire method > to measure them accurately. I think > you're fine with 20A/12AWG . . . plenty > robust, not overkill. > > > Bob . . . > ________________________________________________________________________________
From: William Hunter <billhuntersemail(at)gmail.com>
Date: Apr 02, 2019
Subject: Re: Piper Arrow Pitot Mast
Pat, that is precisely the pitot mast that I have installed on my airplane except mine does not have the duct tape upgrade. Thank you for the shot of the service manual and thanks so much everybody for all your help! Thanks, Bill Hunter On Tue, Apr 2, 2019, 07:21 Pat Little wrote: > The pitot head is from a Cherokee, looks like this > [image: pitot mast DSCN0049.JPG] > Here's a picture of the wiring inside the wing during construction > [image: pitot heat DSCN0053.JPG] > which looks possibly like two circuits in parallel. > The wing is closed up now, so I can only investigate at the wing root > where there are two wires for pitot heat, let's call them A and B. The > resistances I measure (with a multimeter) are > A to ground 2.9 Ohm > B to ground 3.7 Ohm > A to B (i.e., in series) 6.4 Ohm > In trying to understand what is going on I dug into the internet and foun d > a PA-28 service manual (don't know if this is the same model of pitot mas t > or not) which had this diagram > [image: image.png] > which shows two resistors in parallel, although only one circuit supplyin g > their current. > > So, my deduction is I have two parallel resistors and two wires to feed > them - the wires in the wing are 18AWG. > > My room-temperature resistance readings may not be accurate (not 4-wire) > or relevant (per Alec's comment about turn on at low temps) but doing a > simple calculation I would have 14/2.9 = 5A and 14/3.7 = 4A for a tot al of > 9A at room temp. > I can see that designing for 20A 12AWG (for the wires I'll be adding > inside the fuselage) would give me a good margin. I wonder about the 18AW G > wires in the wing though. > > Pat > > > On Tue, Apr 2, 2019 at 6:49 AM Robert L. Nuckolls, III < > nuckolls.bob(at)aeroelectric.com> wrote: > >> At 11:40 PM 4/1/2019, you wrote: >> >> Bob, >> If I measure the resistance of my pitot heater elements at room >> temperature and calculate the current thru each of these two resistances in >> parallel when driven by a 14V supply, how far off am I for deducing peak >> inrush current in each circuit and thus wire size and breaker rating?=C3 =82 >> >> >> Two resistances? Is this a 12/24v >> device? I've never seen one but that >> would kind of make sense. >> >> Yes, but they are LOW resistances. >> You need to do the 4-wire method >> to measure them accurately. I think >> you're fine with 20A/12AWG . . . plenty >> robust, not overkill. >> >> >> Bob . . . >> > ________________________________________________________________________________
From: R Adams <rnadms(at)gmail.com>
Date: Apr 02, 2019
Subject: Re: Piper Arrow Pitot Mast
Hey Pat I used to fly one of these on a Seneca Every time I got into ice it froze over and I lost the airspeed indicator (which made it quite handy as an ice detector) Was told it was a design flaw... it didn=99t have enough capacity to heat the mass of the probe sufficiently All the best! Ron On Tue, Apr 2, 2019 at 10:21 AM Pat Little wrote: > The pitot head is from a Cherokee, looks like this > [image: pitot mast DSCN0049.JPG] > Here's a picture of the wiring inside the wing during construction > [image: pitot heat DSCN0053.JPG] > which looks possibly like two circuits in parallel. > The wing is closed up now, so I can only investigate at the wing root > where there are two wires for pitot heat, let's call them A and B. The > resistances I measure (with a multimeter) are > A to ground 2.9 Ohm > B to ground 3.7 Ohm > A to B (i.e., in series) 6.4 Ohm > In trying to understand what is going on I dug into the internet and foun d > a PA-28 service manual (don't know if this is the same model of pitot mas t > or not) which had this diagram > [image: image.png] > which shows two resistors in parallel, although only one circuit supplyin g > their current. > > So, my deduction is I have two parallel resistors and two wires to feed > them - the wires in the wing are 18AWG. > > My room-temperature resistance readings may not be accurate (not 4-wire) > or relevant (per Alec's comment about turn on at low temps) but doing a > simple calculation I would have 14/2.9 = 5A and 14/3.7 = 4A for a tot al of > 9A at room temp. > I can see that designing for 20A 12AWG (for the wires I'll be adding > inside the fuselage) would give me a good margin. I wonder about the 18AW G > wires in the wing though. > > Pat > > > On Tue, Apr 2, 2019 at 6:49 AM Robert L. Nuckolls, III < > nuckolls.bob(at)aeroelectric.com> wrote: > >> At 11:40 PM 4/1/2019, you wrote: >> >> Bob, >> If I measure the resistance of my pitot heater elements at room >> temperature and calculate the current thru each of these two resistances in >> parallel when driven by a 14V supply, how far off am I for deducing peak >> inrush current in each circuit and thus wire size and breaker rating?=C3 =82 >> >> >> Two resistances? Is this a 12/24v >> device? I've never seen one but that >> would kind of make sense. >> >> Yes, but they are LOW resistances. >> You need to do the 4-wire method >> to measure them accurately. I think >> you're fine with 20A/12AWG . . . plenty >> robust, not overkill. >> >> >> Bob . . . >> > ________________________________________________________________________________
Date: Apr 02, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: ov warning light
At 08:22 AM 4/2/2019, you wrote: > >I don=99t know! > >But I=99m keeping my ear open for an easy >retro-fit (and easily approved) mitigation. >Replacing the B-lead breaker with one that has >built-in OV protection seemed an easy half-win. You're not going to find a light-footed breaker that will fit into the same slot. There are remote-trip breakers that can be triggered by an external ov sensor . . . but that's not going to be any less complicated than Z-14 (interim). What kind of airplane are we talking about? How tightly is it bound to the TC/STC/ Field Approval processes? Bob . . . ________________________________________________________________________________
Date: Apr 02, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Piper Arrow Pitot Mast
At 08:20 AM 4/2/2019, you wrote: > >Do you think the weather might make a difference? >Inrush current when switched on at -20C might be higher than inrush >current at room temperature. Sure. The document I cited speaks to the heater temperature coefficient of resistance for an exemplar pitot tube. Emacs! In the instance illustrated, resistance will vary over a 4:1 range between 0C and the 270C operation during a max-ice condition. You can check your heater on the bench but do it will the tube submerged in water to avoid still-air, room-temperature overheat. Without the heat rejecting qualities of ram- air in near-icing conditions, the tube will easily heat up to cherry red! Bob . . . ________________________________________________________________________________
Date: Apr 02, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Piper Arrow Pitot Mast
A >which shows two resistors in parallel, although only one circuit >supplying their current. > >So, my deduction is I have two parallel resistors and two wires to >feed them - the wires in the wing are 18AWG. The wires will be fine . . . tie them together at some convenient point you can reach, then extend on to switch with the 12AWG wire. The drawing shows 15A breaker which is also fine. >My room-temperature resistance readings may not be accurate (not >4-wire) or relevant (per Alec's comment about turn on at low temps) >but doing a simple calculation I would have 14/2.9 = 5A and 14/3.7 = >4A for a total of 9A at room temp. >I can see that designing for 20A 12AWG (for the wires I'll be adding >inside the fuselage) would give me a good margin. I wonder about the >18AWG wires in the wing though. Yeah . . . 9A at room temp will go lower at operating temperature unless melting ice. Sounds like not much of a heater . . . which sorta agrees with other folks experiences with poor performance. Pitot heat really isn't much of a hedge against a bad day in the cockpit. If you're collecting ice, airspeed is probably the least of your worries. I could tell you a tale or two about that. Wire it up but don't let its existence dissuade you from due diligence with the weather-guys while you're still on the ground. Bob . . . ________________________________________________________________________________
Date: Apr 03, 2019
From: Bobby Paulk <bobbypaulk(at)comcast.net>
Subject: magnetometers
This is a story you won't find anywhere else. While building a fast build kit I had my galvanized rudder cables laying on a table. Someone ( not me ) moved them onto a DC welding machine that was used several times in the next day or two. I had mounted my magnetometer way back in the tail ( right between the rudder cables ) to get it away from all the electronics and antennas. When checking out the remote compass outside without anything on I moved the rudder pedals and got 200 to 300 degrees deflection. No amount of degausing would get a usable compass. I moved it up and behind the baggage compartment and it became the most accurate compass I have flown behind. Another note FYI: A wet compass is influenced if it is too near a non electric tachometer. Works fine with engine off but changes a few degrees with RPM when the engine is running due to the magnetic clutch in the tach. ________________________________________________________________________________
From: Pat Little <roughleg(at)gmail.com>
Date: Apr 03, 2019
Subject: Re: Piper Arrow Pitot Mast
Thanks, Ron. I like the idea of an ice detector! On Tue, Apr 2, 2019 at 8:48 AM R Adams wrote: > Hey Pat > > I used to fly one of these on a Seneca > > Every time I got into ice it froze over and I lost the airspeed indicator > (which made it quite handy as an ice detector) > > Was told it was a design flaw... it didn=99t have enough capacity t o heat > the mass of the probe sufficiently > > All the best! > > Ron > > ________________________________________________________________________________
Date: Apr 03, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Super Battery-Tender followup
The device I purchased a few weeks back has been 'tending' a 7a.h. battery that was degraded to about 9v open circuit and zero capacity. After one week, the battery's voltage has not climbed by any significant amount nor has a load test shown any improvement in energy delivery. Further, the battery is noticeably warmer than room temp. I'm thinking that this product isn't going to resurrect batteries from the dead. I need a test subject that was replaced due to depressed capacity . . . say 60-80% of new. If anyone has a possible candidate on hand, I'd be pleased to have it for continued experimentation. Would pay shipping. No other batteries I have on hand present such an opportunity. I might go dig around in the battery bone yards of local shops. Bob . . . ________________________________________________________________________________
Subject: Re: Z-12 questions
From: "prestonkavanagh" <preston.kavanagh(at)gmail.com>
Date: Apr 03, 2019
I'll echo Rick on that one... I'm also planning for a 4-cylinder dual ECU system using SDS components. It would be great to get best thinking. It's clear Bob wants to build us up to think about and know our aircraft, rather than applying a cookbook approach. And I've got a fair amount of load analysis to do before I start ordering parts and running wires. But I hope we see an updated Z-12 before too much longer. Also, I was at SnF yesterday and today. B&C has a great little booth, with a hard copy catalog, components on the tables, and a smart person willing to talk about problems and solutions. My thanks to all for the comments posted above. -------- PBK3 PA-12, BD-4, RV6a, gliders Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488499#488499 ________________________________________________________________________________
Date: Apr 03, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: re: Z-12 question
At 10:55 AM 10/15/2018, you wrote: >Electrical fire requiring the master switch be selected off? > >I also met a C182 that had apparently had a sudden and complete >electrical failure at night but don't know the details. It's >possible it was the typical "not noticing the alternator has failed >until the battery is discharged" but I think all 182s have a warning >light for this. Hard to miss at night and would not be sudden. That's the problem with dark-n-stormy-night stories. We almost NEVER get to interview the pilot, the mechanic who serviced the airplane later, or even the model year of the airplane. Until single engine Cessnas starting getting B&C standby alternators and/or glass cockpits, I don't think there was any active notification of low bus voltage. Just a battery ammeter. Could be wrong, I've been disconnected from details of those aircraft for about 40 years . . . BUT . . . I do have access to a library of service data that would tell us much about how the airplane left the factory. But based on history, I'll suggest that one or more data points figured into the story: *The owner/pilot didn't have a clue as to how long things were supposed to run . . . battery only. *The battery was not periodically cap-checked to verify battery-only endurance goals. *the airplane had no active notification of low voltage. *the ship's most useful electro-whizzies for alternator-out flight were not driven from an source easily isolated from devices of lesser importance. *I'll bet the pilot didn't have hand- held com/nav equipment in the flight bag. Have you read a narrative of the pilot's experience with this event? Bob . . . ________________________________________________________________________________
From: Alec Myers <alec(at)alecmyers.com>
Subject: Re: re: Z-12 question
Date: Apr 03, 2019
Older single engine Cessnas - 182s included - have an OV voltage trip warning light, but it doesnt indicate an under-voltage. Its easy to miss, for instance, a snapped alternator drive belt. On Apr 3, 2019, at 9:48 PM, Robert L. Nuckolls, III wrote: At 10:55 AM 10/15/2018, you wrote: > Electrical fire requiring the master switch be selected off? > > I also met a C182 that had apparently had a sudden and complete electrical failure at night but don't know the details. It's possible it was the typical "not noticing the alternator has failed until the battery is discharged" but I think all 182s have a warning light for this. Hard to miss at night and would not be sudden. That's the problem with dark-n-stormy-night stories. We almost NEVER get to interview the pilot, the mechanic who serviced the airplane later, or even the model year of the airplane. Until single engine Cessnas starting getting B&C standby alternators and/or glass cockpits, I don't think there was any active notification of low bus voltage. Just a battery ammeter. Could be wrong, I've been disconnected from details of those aircraft for about 40 years . . . BUT . . . I do have access to a library of service data that would tell us much about how the airplane left the factory. But based on history, I'll suggest that one or more data points figured into the story: *The owner/pilot didn't have a clue as to how long things were supposed to run . . . battery only. *The battery was not periodically cap-checked to verify battery-only endurance goals. *the airplane had no active notification of low voltage. *the ship's most useful electro-whizzies for alternator-out flight were not driven from an source easily isolated from devices of lesser importance. *I'll bet the pilot didn't have hand- held com/nav equipment in the flight bag. Have you read a narrative of the pilot's experience with this event? Bob . . . ________________________________________________________________________________
From: GLEN MATEJCEK <fly4grins(at)gmail.com>
Date: Apr 04, 2019
Subject: z-12 and low voltage warning
> > Hi Bob- > I do seem to recall some alternator equipped Cessnas with over voltage warning lights, and I am currently acquainted with a generator equipped 182 that has a low voltage light. Regardz- ________________________________________________________________________________
Subject: Most Electrical Failures are caused by poor workmanship
From: "user9253" <fransew(at)gmail.com>
Date: Apr 04, 2019
Below is a quote from an experienced repairman. It seems that most electrical failures are due to poor workmanship, not due to the chosen architecture or hardware. Read the complete post here: http://www.vansairforce.com/community/showpost.php?p=1336866&postcount=67 > With regards to electrically dependent aircraft, we've had 24 years > supplying and supporting them and based on tech and feedback over that time, > the #1 cause of no electrons flowing is poor wiring practices- ground and power > connections/ bad crimps, #2 is routing near sharp and hot stuff with inadequate > thermal and chafe protection, #3 poor strain relief and support. Switch gear > stuff is well down the list in causing issues. > Pick all the high dollar components you want but more important is how the > electrical system is put together. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488515#488515 ________________________________________________________________________________
Subject: Re: Writing your thesis paper
From: "amanda32" <elenasmith7900(at)gmail.com>
Date: Apr 04, 2019
Academic pro is all in one thesis and essay writing service which allows you submit your online assignments and essays on time.Our online paper writer (https://academicwritingpro.com/) will provide you with 100 percent copy free content. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488520#488520 ________________________________________________________________________________
From: Steve Stearns <steve(at)tomasara.com>
Date: Apr 04, 2019
Subject: Super Battery-Tender followup
Hi Bob, If you are still looking, I'm pretty sure I can come up with a 17 amp-hr AGM that is in the 60 - 80 percent capacity range (I pull them out of my Longeze ~80% which equals 3 yrs service and rotate to my motorcycle (or other usages if I don't get around to the motorcycle). I'll have to retest the one in my bike now to see if it's the doggiest (it's the oldest) but it's still likely at least 60%. Let me know... Steve Stearns O235 Longeze ~1500 Hrs Boulder/Longmont CO ________________________________________________________________________________
Date: Apr 04, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Most Electrical Failures are caused by poor workmanship
At 09:43 AM 4/4/2019, you wrote: > >Below is a quote from an experienced repairman. It seems that most electrical >failures are due to poor workmanship, not due to the chosen architecture or >hardware. Read the complete post here: >http://www.vansairforce.com/community/showpost.php?p=1336866&postcount=67 Yup . . .been singing from that hymnal for about 50 years. Craftsmanship figures in a number of the accidents chronicled at https://tinyurl.com/ky7szec with preventative maintenance next followed by poor architecture decisions. Architecture speaks to failure tolerance. Craftsmanship speaks to robust performance Understanding speaks to confident authorship of Plan-A and Plan-B Quality of components speaks only to service life and cost of ownership. Preventative maintenance speaks to avoiding surprises at the failure of a critical resource that has been crying for help for some time. Piloting skills speak to low-risk travel from point A to point B . . . and walking away from EVERY landing. Bob . . . ________________________________________________________________________________
Date: Apr 05, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Super Battery-Tender followup
At 01:58 PM 4/4/2019, you wrote: >Hi Bob, > >If you are still looking, I'm pretty sure I can >come up with a 17 amp-hr AGM that is in the 60 - >80 percent capacity range (I pull them out of my >Longeze ~80% which equals 3 yrs service and >rotate to my motorcycle (or other usages if I >don't get around to the motorcycle).=C2 I'll have >to retest the one in my bike now to see if it's >the doggiest (it's the oldest) but it's still likely at least 60%. Sounds like an ideal candidate. I'd be pleased to put my hands on it . . . who knows . . . maybe the Battery Tender pixi dust therapy will let me send it back to you 'like new' . . . Bob . . . ________________________________________________________________________________
From: Steve Stearns <steve(at)tomasara.com>
Date: Apr 06, 2019
Subject: Re: Super Battery-Tender followup
Bob said: "Sounds like an ideal candidate. I'd be pleased to put my hands on it . . . who knows . . . maybe the Battery Tender pixi dust therapy will let me send it back to you 'like new' . . ." Ok, This will motivate me to pull the oldest of my collection off the motorcycle and replace it with the one I pulled out of the Longeze in Jan. I've got it on charge now. I'll cap test it and then recharge it before sending. Might take a few days before it ships... Steve. ________________________________________________________________________________
Date: Apr 06, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Super Battery-Tender followup
At 06:43 PM 4/6/2019, you wrote: >Bob said: >"Sounds like an ideal candidate. >=C2 =C2 I'd be pleased to put my hands >=C2 =C2 on it . . . who knows . . . maybe >=C2 =C2 the Battery Tender pixi dust >=C2 =C2 therapy will let me send it back >=C2 =C2 to you 'like new' . . ." > >Ok, This will motivate me to pull the oldest of >my collection off the motorcycle and replace it >with the one I pulled out of the Longeze in >Jan.=C2 I've got it on charge now.=C2 I'll cap >test it and then recharge it before >sending.=C2 Might take a few days before it ships... Thank you sir! Bob . . . ________________________________________________________________________________
From: Richard Girard <aslsa.rng(at)gmail.com>
Date: Apr 07, 2019
Subject: Spares
Just in case you accidentally let some out. I understand it's also available for negative ground, too. Rick Girard -- =9CBlessed are the cracked, for they shall let in the light.=9D Groucho Marx <http://www.goodreads.com/author/show/43244.Groucho_Marx> ________________________________________________________________________________
Subject: Re: Spares
From: Charlie England <ceengland7(at)gmail.com>
Date: Apr 07, 2019
On 4/7/2019 9:05 AM, Richard Girard wrote: > Just in case you accidentally let some out. I understand it's also > available for negative ground, too. > > Rick Girard > > -- > > > Blessed are the cracked, for they shall let in the light. Groucho > Marx <http://www.goodreads.com/author/show/43244.Groucho_Marx> > > And I always thought that Lucas was the only product line with an infinite supply built in... --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
From: Art Zemon <art(at)zemon.name>
Date: Apr 07, 2019
Subject: Re: Spares
Can I get 12V, negative Earth version with imperial measurements? It needs to be compatible with the smoke that I have already installed. -- Art Z. Sent from my phone. Please excuse brevity and bizarre typos. On Sun, Apr 7, 2019, 9:21 AM Richard Girard wrote: > Just in case you accidentally let some out. I understand it's also > available for negative ground, too. > > Rick Girard > > -- > =9CBlessed are the cracked, for they shall let in the light. =9D Groucho Marx > <http://www.goodreads.com/author/show/43244.Groucho_Marx> > > ________________________________________________________________________________
From: Paul Eckenroth <paul(at)eckenroth.com>
Date: Apr 07, 2019
Subject: Battery Contactor Voltage Drop
What is the typical voltage drop across the poles of a healthy battery contactor. Is there a failure or aging mode where the voltage drop increases. How about typical voltage drop across the diode bridge rectifier for the essential buss. After eleven trouble free years I need to sort out some problems with my RV9A. Thanks for any information. Paul ________________________________________________________________________________
Subject: Re: Battery Contactor Voltage Drop
From: Charlie England <ceengland7(at)gmail.com>
Date: Apr 07, 2019
On 4/7/2019 2:16 PM, Paul Eckenroth wrote: > What is the typical voltage drop across the poles of a healthy battery > contactor. Is there a failure or aging mode where the voltage drop > increases. How about typical voltage drop across the diode bridge > rectifier for the essential buss. After eleven trouble free years I > need to sort out some problems with my RV9A. Thanks for any information. > > Paul Drop across a good contactor should be hard to measure reliably with a regular voltmeter. Drop across a typical silicon diode will be zero with no load, but will be around 0.7V at any significant load. If you have a Schottky diode (not likely, but possible), it will be around 0.5V or less under load. --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
From: Paul Eckenroth <N509RV(at)eckenroth.com>
Date: Apr 08, 2019
Subject: Re: Battery Contactor Voltage Drop
Thanks for the information Charlie. The reason for the question is that I have 1 EFIS each on the regular buss and the E buss which show .9V difference. Does the diode degrade in a way that would increase voltage drop. Paul On Sun, Apr 7, 2019 at 5:34 PM Charlie England wrote: > ceengland7(at)gmail.com> > > On 4/7/2019 2:16 PM, Paul Eckenroth wrote: > > What is the typical voltage drop across the poles of a healthy battery > > contactor. Is there a failure or aging mode where the voltage drop > > increases. How about typical voltage drop across the diode bridge > > rectifier for the essential buss. After eleven trouble free years I > > need to sort out some problems with my RV9A. Thanks for any information. > > > > Paul > Drop across a good contactor should be hard to measure reliably with a > regular voltmeter. > > Drop across a typical silicon diode will be zero with no load, but will > be around 0.7V at any significant load. > If you have a Schottky diode (not likely, but possible), it will be > around 0.5V or less under load. > > --- > This email has been checked for viruses by Avast antivirus software. > https://www.avast.com/antivirus > > ________________________________________________________________________________
Subject: Re: Battery Contactor Voltage Drop
From: "user9253" <fransew(at)gmail.com>
Date: Apr 08, 2019
Paul, The diode is fine. A voltage drop of 0.9 volts across a diode is normal. The voltage drop depends on the diode characteristics and the current. Some power diodes will drop 1.5 volts or more. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488620#488620 ________________________________________________________________________________
Subject: Re: Battery Contactor Voltage Drop
From: Charlie England <ceengland7(at)gmail.com>
Date: Apr 08, 2019
As long as the operating voltage with the alternator running is 'normal' (around 14V), I wouldn't be concerned about a 0.9V drop from primary bus across a standard diode block. If the diode is a typical 'full wave rectifier' (square metal or plastic block with 4 leads), and the source is feeding the '-' terminal and the load is on the '+' terminal, the voltage drop will be higher since the path is actually through two diodes in series. Not a big deal as long as you understand what's happening. Only time it might matter is after alternator loss, at the very end of battery life, *if* the E bus is still fed through the diode. Charlie On 4/8/2019 10:31 AM, Paul Eckenroth wrote: > Thanks for the information Charlie. The reason for the question is > that I have 1 EFIS each on the regular buss and the E buss which show > .9V difference. Does the diode degrade in a way that would increase > voltage drop. > > Paul > > > On Sun, Apr 7, 2019 at 5:34 PM Charlie England > wrote: > > > > > On 4/7/2019 2:16 PM, Paul Eckenroth wrote: > > What is the typical voltage drop across the poles of a healthy > battery > > contactor. Is there a failure or aging mode where the voltage drop > > increases. How about typical voltage drop across the diode bridge > > rectifier for the essential buss. After eleven trouble free > years I > > need to sort out some problems with my RV9A. Thanks for any > information. > > > > Paul > Drop across a good contactor should be hard to measure reliably > with a > regular voltmeter. > > Drop across a typical silicon diode will be zero with no load, but > will > be around 0.7V at any significant load. > If you have a Schottky diode (not likely, but possible), it will be > around 0.5V or less under load. > > --- > This email has been checked for viruses by Avast antivirus software. > https://www.avast.com/antivirus > > ========== > - > Electric-List" rel="noreferrer" > target="_blank">http://www.matronics.com/Navigator?AeroElectric-List > ========== > FORUMS - > eferrer" target="_blank">http://forums.matronics.com > ========== > WIKI - > errer" target="_blank">http://wiki.matronics.com > ========== > b Site - > -Matt Dralle, List Admin. > rel="noreferrer" target="_blank">http://www.matronics.com/contribution > ========== > > ________________________________________________________________________________
Date: Apr 08, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Battery Contactor Voltage Drop
>If the diode is a typical 'full wave rectifier' (square metal or >plastic block with 4 leads), and the source is feeding the '-' >terminal and the load is on the '+' terminal, the voltage drop will >be higher since the path is actually through two diodes in series. All of my drawings show power input on an AC terminal (~) and output on the (+). This uses only one of the four diodes to minimize voltage drop. > Not a big deal as long as you understand what's happening. Only > time it might matter is after alternator loss, at the very end of > battery life, *if* the E bus is still fed through the diode. Correct. Your radios are 'speced' to function to 10V or less. By the time a battery gets down to 10v (lead acid) or 11.2v (LiFePO4) the battery is 'used up'. This is why the e-bus alternate feed switch is closed any time the alternator is off line . . . which lets the electro-whizzies suck the battery dry. Any time the alternator is working, voltage drop in the normal feed diode is insignificant. Bob . . . ________________________________________________________________________________
From: Paul Eckenroth <N509RV(at)eckenroth.com>
Date: Apr 08, 2019
Subject: Re: Battery Contactor Voltage Drop
I appreciate everyone's comments. I thought I had a problem which has now evaporated. Paul On Mon, Apr 8, 2019 at 6:52 PM Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > If the diode is a typical 'full wave rectifier' (square metal or plastic > block with 4 leads), and the source is feeding the '-' terminal and the > load is on the '+' terminal, the voltage drop will be higher since the path > is actually through two diodes in series. > > > All of my drawings show power input > on an AC terminal (~) and output > on the (+). This uses only one of > the four diodes to minimize voltage > drop. > > Not a big deal as long as you understand what's happening. Only time it > might matter is after alternator loss, at the very end of battery life, > *if* the E bus is still fed through the diode. > > > Correct. Your radios are 'speced' to function > to 10V or less. By the time a battery gets > down to 10v (lead acid) or 11.2v (LiFePO4) > the battery is 'used up'. This is why the > e-bus alternate feed switch is closed any > time the alternator is off line . . . which > lets the electro-whizzies suck the battery > dry. > > Any time the alternator is working, voltage > drop in the normal feed diode is insignificant. > > Bob . . . > ________________________________________________________________________________
Subject: S700-2-50 switch
From: DANIEL PELLETIER <pelletie1959(at)me.com>
Date: Apr 11, 2019
Hi, I perform the Z-16 diagram from Bob and I use the S700-2-50 switch suggest by Bob to light the ignition and the starter contactor. I have some problems with the wiring of that switch. Somebody have a wiring diagram for that switch. And is it possible to get the same result with the S700-2-51 switch which have only 4 poles. Daniel Pelletier ________________________________________________________________________________
Subject: Re: S700-2-50 switch
From: "user9253" <fransew(at)gmail.com>
Date: Apr 11, 2019
Will this diagram help? https://mid-8704.kxcdn.com/wp-content/uploads/2016/05/2-50-Typical-use-PMAG-POWER-TEST-drawing.pdf -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488676#488676 ________________________________________________________________________________
Subject: Re: S700-2-50 switch
From: DANIEL PELLETIER <pelletie1959(at)me.com>
Date: Apr 12, 2019
Not really, I've yet thi diagram. Maybe I don't understand this diagram. When I flip the switch on the momentary, the starter contactor is on but the ignition is off. It doesn't make sense. Daniel Pelletier Envoy de mon iPad > Le 11 avr. 2019 20:26, user9253 a crit : > > > Will this diagram help? > https://mid-8704.kxcdn.com/wp-content/uploads/2016/05/2-50-Typical-use-PMAG-POWER-TEST-drawing.pdf > > -------- > Joe Gores > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=488676#488676 > > > > > > > > > ________________________________________________________________________________
Subject: Re: S700-2-50 switch
From: "user9253" <fransew(at)gmail.com>
Date: Apr 12, 2019
We need more information. Do you have a Rotax 912ULS engine? If not, what engine? Does it have magnetos? Can you post a picture that shows how the wires are connected? I would use 3 separate switches: 1 momentary switch for starting. 2 separate ignition switches. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488691#488691 ________________________________________________________________________________
Subject: Re: S700-2-50 switch
From: Bill Steer <steerr(at)bellsouth.net>
Date: Apr 12, 2019
That's what I did for the Hirth 3202 on my Excalibur. The two separate ignition switches, and the pushbutton start switch, are wired so that both ignition switches must be on for the start switch to work. On 4/12/2019 2:57 PM, user9253 wrote: > > We need more information. Do you have a Rotax 912ULS engine? > If not, what engine? > Does it have magnetos? > Can you post a picture that shows how the wires are connected? > I would use 3 separate switches: > 1 momentary switch for starting. > 2 separate ignition switches. > > -------- > Joe Gores > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=488691#488691 > > --- This email has been checked for viruses by AVG. https://www.avg.com ________________________________________________________________________________
From: <billhuntersemail(at)gmail.com>
Subject: Engine Compartment Connector Help PLEASE
Date: Apr 12, 2019
Greetings, I am looking for an =9Cengine compartment proof=9D connector for a 9 conductor ignition sensor cable so I thought I would ask the pros at the Aeroelectric list for helpagain. I have an engine that has dual Lightspeed Plasma III ignition systems and I need to remove the engine to gain access to the accessory case. The dilemma is that the two cables (containing 9 conductors each) that run from the crank sensor at the nose of the engine to the ignition modules mounted on the cold side of the firewall are too short to be able to move the engine out far enough to gain access to the accessory casethe crank sensor end of the cables are soldered to the crank sensor PC board and the ignition module end is on the cold side of the firewall and it has D-Sub connectors that are too large to pull out through the firewall wire conduit (see picture of conduit before all of the other wires were run through it. So I am considering cutting the 9 conductor cables in half on the engine side of the firewall and using some kind of VERY RELIABLE connector to splice these VERY IMPORTANT cables. Does anyone have any product recommendation? D-Sub (liquid proof male and female hoods)??? Deutch connectors??? I would prefer a metal connector body although I do not think it will really matter. Thanks, Bill Hunter ________________________________________________________________________________
Date: Apr 12, 2019
From: Ernest Christley <echristley(at)att.net>
Subject: Re: Engine Compartment Connector Help PLEASE
I use a 25-pin Dsub with the female side mounted from the inside of the fi rewall.=C2- It is a ceramic filled Dsub, so that in the case of a fire it will be more resilient than the galvanized steel that Zenith specifies for the firewall.=C2- All of the engine instruments, including the CHT and E GT probes go through that Dsub.*=C2- It makes for a very clean installati on.=C2- If you have the Dsub on one side already, consider just making th at parallelegram hole, and being done with it. *I just crimped a pin onto the end of the wires. If there is more than 1* o f difference between the wires inside of that connector, I'll be a monkey's uncle.=C2- Wait.=C2- Given my nephews, that may be the case already. billhuntersemail(at)gmail.com> wrote: =C2- Greetings, =C2- I am looking for an =9Cengine compartment proof=9D connector fo r a 9 conductor ignition sensor cable so I thought I would ask the pros at the Aeroelectric list for helpagain. =C2- I have an engine that has dual Lightspeed Plasma III ignition systems and I need to remove the engine to gain access to the accessory case.=C2- =C2- The dilemma is that the two cables (containing 9 conductors each) that run from the crank sensor at the nose of the engine to the ignition modules mou nted on the cold side of the firewall are too short to be able to move the engine out far enough to gain access to the accessory casethe cran k sensor end of the cables are soldered to the crank sensor PC board and th e ignition module end is on the cold side of the firewall and it has D-Sub connectors that are too large to pull out through the firewall wire conduit (see picture of conduit before all of the other wires were run through it. =C2- So I am considering cutting the 9 conductor cables in half on the engine si de of the firewall and using some kind of VERY RELIABLE connector to splice these VERY IMPORTANT cables. =C2- Does anyone have any product recommendation?=C2- D-Sub (liquid proof male and female hoods)???=C2- Deutch connectors???=C2- I would prefer a met al connector body although I do not think it will really matter. Thanks, Bill Hunter =C2- =C2- ________________________________________________________________________________
Subject: Re: S700-2-50 switch
From: DANIEL PELLETIER <pelletie1959(at)me.com>
Date: Apr 12, 2019
I have a 912 uls. I use this setup of switch at the suggestion of Bob, see note 2 in the Z16 diagram. But there is no pattern for that type of switch in the Z16 schema. If I can find the way to plug it, I will use a distinct start button and two separate switch for ignition. Daniel Pelletier Envoy de mon iPad > Le 12 avr. 2019 15:11, Bill Steer a crit : > > > That's what I did for the Hirth 3202 on my Excalibur. The two separate ignition switches, and the pushbutton start switch, are wired so that both ignition switches must be on for the start switch to work. > > >> On 4/12/2019 2:57 PM, user9253 wrote: >> >> We need more information. Do you have a Rotax 912ULS engine? >> If not, what engine? >> Does it have magnetos? >> Can you post a picture that shows how the wires are connected? >> I would use 3 separate switches: >> 1 momentary switch for starting. >> 2 separate ignition switches. >> >> -------- >> Joe Gores >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=488691#488691 >> >> >> >> >> >> >> >> >> >> > > --- > This email has been checked for viruses by AVG. > https://www.avg.com > > > > ________________________________________________________________________________
Subject: Re: S700-2-50 switch
From: "user9253" <fransew(at)gmail.com>
Date: Apr 12, 2019
Below is a drawing showing how to connect ignition switches and start switch. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488706#488706 Attachments: http://forums.matronics.com//files/ignition_and_start_129.jpg ________________________________________________________________________________
Subject: Voltage regulator location
From: "rvtach" <rvtach(at)msn.com>
Date: Apr 14, 2019
I am close to finishing the firewall forward wiring of my RV-7A project and have been able to find very little guidance on where to locate the external voltage regulators. There will be two VRs- a VR-166 for the B & C 60 amp alternator and the PMR1C for the SD-8. The only clear recommendation from B & C says the PMR1C should be mounted on a metal surface for heat dissipation in an area with good air circulation and that the case temperature should be kept below 175 degrees F. So the choices are (1) Cabin side of the firewall where access is more difficult, cooling airflow likely minimal but ambient temperature is low or (2) engine side of the firewall where access is easier and likely lots of air swirling around (unconfirmed) but ambient temp is probably hotter. Where do people put these things? -------- Jim McChesney Tucson, AZ RV-7A Finishing Kit Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488730#488730 ________________________________________________________________________________
From: Jeffrey C Warren <heffnhane(at)mac.com>
Subject: Re: Voltage regulator location
Date: Apr 14, 2019
I mounted my two B&C regs in an RV14A onto the left side of the pilots position about at my left thigh. Made some mounting plates to attach to two fuselage longerons. Area is dry and realitively easy to access and does not interfere with my legs. On Apr 14, 2019, at 10:20 AM, rvtach wrote: I am close to finishing the firewall forward wiring of my RV-7A project and have been able to find very little guidance on where to locate the external voltage regulators. There will be two VRs- a VR-166 for the B & C 60 amp alternator and the PMR1C for the SD-8. The only clear recommendation from B & C says the PMR1C should be mounted on a metal surface for heat dissipation in an area with good air circulation and that the case temperature should be kept below 175 degrees F. So the choices are (1) Cabin side of the firewall where access is more difficult, cooling airflow likely minimal but ambient temperature is low or (2) engine side of the firewall where access is easier and likely lots of air swirling around (unconfirmed) but ambient temp is probably hotter. Where do people put these things? -------- Jim McChesney Tucson, AZ RV-7A Finishing Kit Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488730#488730 ________________________________________________________________________________
Subject: Re: Voltage regulator location
From: "user9253" <fransew(at)gmail.com>
Date: Apr 14, 2019
Be sure to use heat conductive paste between the regulator and mounting surface. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488733#488733 ________________________________________________________________________________
From: Jeffrey C Warren <heffnhane(at)mac.com>
Subject: Re: Voltage regulator location
Date: Apr 14, 2019
Or, relieve the back-side of the mounting plate with a nice big hole for air circulation - there is more than a half inch clear space behind it to the external fuselage skin. On Apr 14, 2019, at 11:20 AM, user9253 wrote: Be sure to use heat conductive paste between the regulator and mounting surface. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488733#488733 ________________________________________________________________________________
From: Alec Myers <alec(at)alecmyers.com>
Date: Apr 14, 2019
Subject: Re: Voltage regulator location
I remember Bob saying that things arent especially hot forward of the forewall due to the cooling flow of air. Except sometimes immediately after landing. > On Apr 14, 2019, at 11:31, Jeffrey C Warren wrote: > > > Or, relieve the back-side of the mounting plate with a nice big hole for air circulation - there is more than a half inch clear space behind it to the external fuselage skin. > > On Apr 14, 2019, at 11:20 AM, user9253 wrote: > > > Be sure to use heat conductive paste between the regulator and mounting surface. > > -------- > Joe Gores > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=488733#488733 > > > > > > > > > > > > > > ________________________________________________________________________________
From: DANIEL PELLETIER <pelletie1959(at)me.com>
Date: Apr 14, 2019
Subject: Re: Voltage regulator location
Personnaly I put it que on the top of firewall and pour use a 12 bolts small compter fan. Works great. Ican send you picture uf you want. Daniel Pelletier > Le 14 avr. 2019 10:20, rvtach a crit : > > > I am close to finishing the firewall forward wiring of my RV-7A project and have been able to find very little guidance on where to locate the external voltage regulators. There will be two VRs- a VR-166 for the B & C 60 amp alternator and the PMR1C for the SD-8. The only clear recommendation from B & C says the PMR1C should be mounted on a metal surface for heat dissipation in an area with good air circulation and that the case temperature should be kept below 175 degrees F. > > So the choices are (1) Cabin side of the firewall where access is more difficult, cooling airflow likely minimal but ambient temperature is low or (2) engine side of the firewall where access is easier and likely lots of air swirling around (unconfirmed) but ambient temp is probably hotter. > > Where do people put these things? > > -------- > Jim McChesney > Tucson, AZ > RV-7A Finishing Kit > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=488730#488730 > > > > > > > > > ________________________________________________________________________________
Date: Apr 14, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Engine Compartment Connector Help PLEASE
> > >The dilemma is that the two cables (containing 9 >conductors each) that run from the crank sensor >at the nose of the engine to the ignition >modules mounted on the cold side of the firewall >are too short to be able to move the engine out >far enough to gain access to the accessory >case=85the crank sensor end of the cables are >soldered to the crank sensor PC board and the >ignition module end is on the cold side of the >firewall and it has D-Sub connectors that are >too large to pull out through the firewall wire >conduit (see picture of conduit before all of >the other wires were run through it. The most robust/reliable is to simply extend the harnesses with additional wire SPLICED onto the original harness such that excess wire forms a service-loop that is coiled and tied off for normal operations. > >So I am considering cutting the 9 conductor >cables in half on the engine side of the >firewall and using some kind of VERY RELIABLE >connector to splice these VERY IMPORTANT cables. Close cousins to these connectors are found under the hood of bizillions of vehicles. They are dust/water tight. https://tinyurl.com/y3yl5ls2 Bob . . . ________________________________________________________________________________
From: Bill Watson <Mauledriver(at)nc.rr.com>
Subject: The joys of a Z-14 during an charging system failure
Date: Apr 15, 2019
Having just passed 1100 hours on my RV-10, I experienced my 2nd LR3C voltage regulator failure. Like the first, this turned out to be a non-event despite some difficulty in problem determination. I installed a Z-14 dual bus, dual alternator, dual battery electrical system. Specifically a B&C L-40, a B&C SD-20, (2) Odyssey PC680s, and (2) LR3c B&C regulators. Dual mags but an electrically hungry panel with (3) GRT EFISs and the rest of the usual kitchen sink. The charging system failure occurred during cruise in the normal configuration; i.e. with both buses running independently and not linked. I first noticed the voltage slowly drop on bus1. I switched the cross-link on and off a few times and observed the voltage climb each time suggesting something on bus1 had failed but bus2 was running fine. Soon the low voltage light lit so I simply switched the cross link on and completed the 2 hour leg. Upon landing and suspecting an LR3c failure, I ran through the problem determination procedure per B&C. Problem was it all checked out so I call them and they said it was probably a failed alternator. I sent it in, they checked it out, the 1100 hour L-40 was just fine so they sent it back for the cost of postage. I reinstalled it, reset the belt tension and took a test flight. All was well on the test flight so a week later I went on a 3 leg journey to DC, Pgh and return. No problems on the first 2 legs but on the third leg, bus 1 was out again. It was a non-event relative to finishing the 1.5 hour leg. I re-ran the regulator's PD procedure and step 4 failed (no voltage drop for those following along). Since I had a previously repaired one on the shelf, I simply swapped it out and was off and flying again. Findings: - The LR3c can 'soft-fail' and can be suspect even if PD checks out. - The 20amp backup alternator is capable of running my full daytime cruising load including battery charging. It only comes up short at low RPMs during ground ops. - The 40amp main alternator is enough for my fully loaded RV10 and will keep things running and charging even during low RPM ground ops (I already knew this). - The Z-14 provides a great deal of 'dispatch reliability'. I can finish out a trip and get home safely in most instances even with a failed regulator or alternator. I feel confident enough to take off with one side failed if need be, an example being on trips to the Bahamas as long as battery life will carry me to an airport even with a 2nd charging system failure. - Don't mount the LR3c on the back of the firewall up under the RV10 panel where it is so *^*&^I%%$$#GD hard to get at for adjustment or replacement. Bill "experiencing the joys of ongoing OBAM aircraft maintenance" Watson --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Subject: Re: Grounding to tube frame structures
From: "jrevens" <jrevens(at)comcast.net>
Date: Apr 15, 2019
This is not exactly on topic, but I would like to get Bob's take on it. In a recent online forum, the writer posted the following in regards to the "forest of tabs" grounding structure - > Avionics Ground BusAll other aircraft systems should be grounded through the avionics ground bus. This can be a "field of tabs" bus or simply a copper strip to accept ground wires from each of the systems. The avionics ground bus should not be grounded directly to the airframe. It should be locally isolated from the airframe with appropriate mounting. An 8 ga. wire should connect the avionics bus to the firewall pass-through bolt to complete the ground path. It seems a little silly to insulate the forest of tabs from the airframe and then connect it to the airframe with a wire to the pass through bolt. I'm also wondering about bringing all other aircraft system grounds to the "Avionics" buss. This was supposedly from an article in Kitplanes magazine. -------- John Evens Thorp T-18 N71JE (sold) Kitfox SS7 N27JE (built & flying) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488746#488746 Attachments: http://forums.matronics.com//files/final_ground_system_113.jpg ________________________________________________________________________________
From: Art Zemon <art(at)zemon.name>
Date: Apr 15, 2019
Subject: Re: Grounding to tube frame structures
I have two forests of tabs, one on each side of the firewall. There is a hefty bolt, 5/16 if I remember correctly but maybe 1/4, that physically supports the two electrically connects them to the firewall. It's a metal airplane. One additional note: I had enough tabs in the forest inside the cabin that I did not bother with a seperate avionics ground bus. If I run out of tabs, I will add an avionics ground bus connected to one of the tabs. -- Art Z. On Mon, Apr 15, 2019 at 12:24 PM jrevens wrote: > > This is not exactly on topic, but I would like to get Bob's take on it. > In a recent online forum, the writer posted the following in regards to t he > "forest of tabs" grounding structure - > > > > Avionics Ground Bus=94All other aircraft systems should be ground ed > through the avionics ground bus. This can be a "field of tabs" bus or > simply a copper strip to accept ground wires from each of the systems. Th e > avionics ground bus should not be grounded directly to the airframe. It > should be locally isolated from the airframe with appropriate mounting. A n > 8 ga. wire should connect the avionics bus to the firewall pass-through > bolt to complete the ground path. > -- https://CheerfulCurmudgeon.com/ *"Love wins. Love always wins." Morrie Schwartz* ________________________________________________________________________________
Subject: Re: Grounding to tube frame structures
From: Charlie England <ceengland7(at)gmail.com>
Date: Apr 15, 2019
On 4/15/2019 12:09 PM, jrevens wrote: > > This is not exactly on topic, but I would like to get Bob's take on it. In a recent online forum, the writer posted the following in regards to the "forest of tabs" grounding structure - > > >> Avionics Ground BusAll other aircraft systems should be grounded through the avionics ground bus. This can be a "field of tabs" bus or simply a copper strip to accept ground wires from each of the systems. The avionics ground bus should not be grounded directly to the airframe. It should be locally isolated from the airframe with appropriate mounting. An 8 ga. wire should connect the avionics bus to the firewall pass-through bolt to complete the ground path. > > It seems a little silly to insulate the forest of tabs from the airframe and then connect it to the airframe with a wire to the pass through bolt. I'm also wondering about bringing all other aircraft system grounds to the "Avionics" buss. This was supposedly from an article in Kitplanes magazine. > > -------- > John Evens > Thorp T-18 N71JE (sold) > Kitfox SS7 N27JE (built & flying) > > I think the logic is that if the avionics ground bus is remote from the main ground bus at the firewall, keeping it isolated and running its own ground wire to the firewall serves the same purpose as the firewall mounted bus: to prevent ground 'loops' (noise in the ground path showing up in undesired locations). Charlie --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Subject: Re: Grounding to tube frame structures
From: "jrevens" <jrevens(at)comcast.net>
Date: Apr 15, 2019
ceengland7(at)gmail.com wrote: > On 4/15/2019 12:09 PM, jrevens wrote: > > > > > > > This is not exactly on topic, but I would like to get Bob's take on it. In a recent online forum, the writer posted the following in regards to the "forest of tabs" grounding structure - > > > > > > > Avionics Ground BusAll other aircraft systems should be grounded through the avionics ground bus. This can be a "field of tabs" bus or simply a copper strip to accept ground wires from each of the systems. The avionics ground bus should not be grounded directly to the airframe. It should be locally isolated from the airframe with appropriate mounting. An 8 ga. wire should connect the avionics bus to the firewall pass-through bolt to complete the ground path. > > > > It seems a little silly to insulate the forest of tabs from the airframe and then connect it to the airframe with a wire to the pass through bolt. I'm also wondering about bringing all other aircraft system grounds to the "Avionics" buss. This was supposedly from an article in Kitplanes magazine. > > > > -------- > > John Evens > > Thorp T-18 N71JE (sold) > > Kitfox SS7 N27JE (built & flying) > > > > > > I think the logic is that if the avionics ground bus is remote from the > > > > main ground bus at the firewall, keeping it isolated and running its own > ground wire to the firewall serves the same purpose as the firewall > mounted bus: to prevent ground 'loops' (noise in the ground path showing > up in undesired locations). > > Charlie > > --- > This email has been checked for viruses by Avast antivirus software. > https://www.avast.com/antivirus Agreed, Charlie. I just couldn't see why you would want to insulate the forest of tabs from the firewall, as shown in the drawing. The direct connection to the carry through bolt and the firewall seems simpler and smarter. The author seems to imply that the forest of tabs must be insulated from the airframe, when the wire connecting it to the bolt connects it to the airframe anyway. I guess I just don't see the reasoning for "isolating" the bus when it is also connected with a conductor to the airframe. -------- John Evens Thorp T-18 N71JE (sold) Kitfox SS7 N27JE (built & flying) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488751#488751 ________________________________________________________________________________
From: Charlie England <ceengland7(at)gmail.com>
Date: Apr 15, 2019
Subject: Re: Grounding to tube frame structures
On Mon, Apr 15, 2019 at 1:55 PM jrevens wrote: > > > ceengland7(at)gmail.com wrote: > > On 4/15/2019 12:09 PM, jrevens wrote: > > > > > > > > > > > This is not exactly on topic, but I would like to get Bob's take on > it. In a recent online forum, the writer posted the following in regards > to the "forest of tabs" grounding structure - > > > > > > > > > > Avionics Ground Bus=94All other aircraft systems should be gr ounded > through the avionics ground bus. This can be a "field of tabs" bus or > simply a copper strip to accept ground wires from each of the systems. Th e > avionics ground bus should not be grounded directly to the airframe. It > should be locally isolated from the airframe with appropriate mounting. A n > 8 ga. wire should connect the avionics bus to the firewall pass-through > bolt to complete the ground path. > > > > > > It seems a little silly to insulate the forest of tabs from the > airframe and then connect it to the airframe with a wire to the pass > through bolt. I'm also wondering about bringing all other aircraft syste m > grounds to the "Avionics" buss. This was supposedly from an article in > Kitplanes magazine. > > > > > > -------- > > > John Evens > > > Thorp T-18 N71JE (sold) > > > Kitfox SS7 N27JE (built & flying) > > > > > > > > > I think the logic is that if the avionics ground bus is remote from > the > > > > > > > main ground bus at the firewall, keeping it isolated and running its ow n > > ground wire to the firewall serves the same purpose as the firewall > > mounted bus: to prevent ground 'loops' (noise in the ground path showin g > > up in undesired locations). > > > > Charlie > > > > --- > > This email has been checked for viruses by Avast antivirus software. > > https://www.avast.com/antivirus > > > Agreed, Charlie. I just couldn't see why you would want to insulate the > forest of tabs from the firewall, as shown in the drawing. The direct > connection to the carry through bolt and the firewall seems simpler and > smarter. The author seems to imply that the forest of tabs must be > insulated from the airframe, when the wire connecting it to the bolt > connects it to the airframe anyway. I guess I just don't see the reasonin g > for "isolating" the bus when it is also connected with a conductor to the > airframe. > > -------- > John Evens > Thorp T-18 N71JE (sold) > Kitfox SS7 N27JE (built & flying) > > Ah; didn't even see his pic when I posted. You're right; absolutely no reason to isolate the firewall mounted FOT. Virus-free. www.avast.com <#DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2> ________________________________________________________________________________
Date: Apr 15, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Grounding to tube frame structures
> > > > > Avionics Ground Bus=94All other aircraft > systems should be grounded through the avionics > ground bus. This can be a "field of tabs" bus > or simply a copper strip to accept ground wires > from each of the systems. The avionics ground > bus should not be grounded directly to the > airframe. It should be locally isolated from > the airframe with appropriate mounting. An 8 > ga. wire should connect the avionics bus to the > firewall pass-through bolt to complete the ground path. > I think the logic is that if the avionics ground bus is remote from the > > main ground bus at the firewall, keeping it isolated and running its own > > ground wire to the firewall serves the same purpose as the firewall > > mounted bus: to prevent ground 'loops' (noise in the ground path showing > > up in undesired locations). Correct. See various examples in Figure Z-15 https://tinyurl.com/5wxzn7 The 'avionics bus' is a CENTRAL grounding point located in closest practical proximity to potential noise VICTIMS(generally all panel mounted). This ground point may well be electrically common to the airframe . . . this would be true if your airplane is all metal and the panel structure gets 'hooked up electrically' to the rest of the airplane. The magic things about an avionics bus: (1) central location to potential VICTIMS (2) single point for grounding all components in constellation of potential VICTIMS. (3) this ground is NOT SHARED with any potential ANTAGONIST (all those other things scattered around the airplane). If the airplane is composite, then you'll need to extend the avionics ground down to the firewall ground point with either a relatively robust bond wire (8awg is a bit overkill 12AWG is probably fine for modern suite of solid-state avionics). The avionics ground bus generally has lots of small wires none of which carries big currents. A product like this https://tinyurl.com/y44yngbm is much easier to mount in close proximity to the panel mounted electro-whizzies. For potential antagonists, grounding to the AIRFRAME can be managed with a product like this: https://tinyurl.com/y4gvepup But there's nothing magic about bringing all your airframe grounds to a single point. If you have an all-metal airplane, remote grounding of things like landing lights, strobe supplies, landing gear motors, batteries etc is quite practical. Insulating your ground system from the airframe is not recommended and has no demonstrable value. However, running all airframe grounds to the firewall thru- stud bus is not a 'bad' thing to do either. Bob . . . ________________________________________________________________________________
From: "Richard Gurley" <rngurley(at)att.net>
Subject: Water resistant D-Sub
Date: Apr 16, 2019
Does anyone have a suggestion for a water resistant or waterproof D-Sub connector where the pins are crimped? I am looking for 5 - 9 pins. Thank you for your assistance ________________________________________________________________________________
From: <billhuntersemail(at)gmail.com>
Subject: Water resistant D-Sub
Date: Apr 16, 2019
> Does anyone have a suggestion for a water resistant or waterproof D-Sub connector where the pins are crimped? I am looking for 5 - 9 pins. So am I. Can someone PLEASE suggest a product? . Thanks, Bill Hunter From: owner-aeroelectric-list-server(at)matronics.com On Behalf Of Richard Gurley Sent: Tuesday, April 16, 2019 10:01 AM Subject: AeroElectric-List: Water resistant D-Sub Does anyone have a suggestion for a water resistant or waterproof D-Sub connector where the pins are crimped? I am looking for 5 - 9 pins. Thank you for your assistance ________________________________________________________________________________
Date: Apr 16, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Water resistant D-Sub
At 01:57 PM 4/16/2019, you wrote: > > Does anyone have a suggestion for a water > resistant or waterproof D-Sub connector where > the pins are crimped? I am looking for 5 ' 9 pins. > >So am I. Can someone PLEASE suggest a product? There is a mil-qualified 'environmental' series of d-subs. See page 364 of this catalog http://aeroelectric.com/Mfgr_Data/Connectors/ITT_Cannon/Military_Aerospace.p df What's the application here? Why 'water proof' in a d-sub? Bob . . . ________________________________________________________________________________
Date: Apr 16, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Grounding to tube frame structures
> > Insulating your ground system from the > airframe is not recommended and has > no demonstrable value. However, running > all airframe grounds to the firewall thru- > stud bus is not a 'bad' thing to do either. I've had a couple private emails on this topic seeking amplification. If anyone needs more info or explanations in different words, don't hesitate to post here on the List. There's a lot of mis-understanding/ mis-information about grounds circulating in the OBAM aviation world . . . and if different explanations are needed, I really need to know about it. Bob . . . ________________________________________________________________________________
From: <jim(at)PoogieBearRanch.com>
Subject: Re: Grounding to tube frame structures
Date: Apr 16, 2019
Bob, I'll admit to being confused by this advice. And since I'm building a metal-winged, steel-tube fuselage airplane, I'd really like to understand this better than I do now... I would appreciate a more thorough explanation, starting from the assumption that I am NOT an electrical engineer, and my knowledge of aircraft wiring is almost exclusively learned through this forum and your book. Jim Parker -------- Original Message -------- Subject: Re: AeroElectric-List: Re: Grounding to tube frame structures From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com> Date: Tue, April 16, 2019 2:54 pm Insulating your ground system from the airframe is not recommended and has no demonstrable value. However, running all airframe grounds to the firewall thru- stud bus is not a 'bad' thing to do either. I've had a couple private emails on this topic seeking amplification. If anyone needs more info or explanations in different words, don't hesitate to post here on the List. There's a lot of mis-understanding/ mis-information about grounds circulating in the OBAM aviation world . . . and if different explanations are needed, I really need to know about it. Bob . . . ________________________________________________________________________________
Date: Apr 16, 2019
From: Henador Titzoff <henador_titzoff(at)yahoo.com>
Subject: Re: Water resistant D-Sub
Try this link for NorComp Seal-D D-sub connectors that meet IP66 or IP67. =C2- You always have to specify a standard, because otherwise you don't k now what you'll get. Newark, Mouser, Digi-Key and other distributors carry them. Waterproof D-Sub | IP67/IP68 Rated | NorComp | | | | Waterproof D-Sub | IP67/IP68 Rated | NorComp Search a full range of waterproof d-sub connectors used in a variety of har sh environments & demanding end-use a... | | | Henador Titzoff t.net> wrote: Does anyone have a suggestion for a water resistant or waterproof D-Sub con nector where the pins are crimped?=C2- I am looking for 5 =93 9 pin s. =C2- Thank you for=C2- your assistance ________________________________________________________________________________
From: Sebastien <cluros(at)gmail.com>
Date: Apr 16, 2019
Subject: Re: Water resistant D-Sub
https://www.youtube.com/watch?v=qzc4mtFmmHo On Tue, Apr 16, 2019 at 12:56 PM Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > At 01:57 PM 4/16/2019, you wrote: > > > Does anyone have a suggestion for a water resistant or waterproof D-Sub > connector where the pins are crimped? I am looking for 5 =93 9 pin s. > > So am I. Can someone PLEASE suggest a product? > > > There is a mil-qualified 'environmental' > series of d-subs. See page 364 of this > catalog > > > http://aeroelectric.com/Mfgr_Data/Connectors/ITT_Cannon/Military_Aerospac e.pdf > > What's the application here? Why 'water > proof' in a d-sub? > > > Bob . . . > ________________________________________________________________________________
Date: Apr 17, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Water resistant D-Sub
At 06:03 PM 4/16/2019, you wrote: >Try this link for NorComp Seal-D D-sub connectors that meet IP66 or >IP67. You always have to specify a standard, because otherwise you >don't know what you'll get. > >Newark, Mouser, Digi-Key and other distributors carry them. > >Waterproof >D-Sub | IP67/IP68 Rated | NorComp > > > >Waterproof D-Sub | IP67/IP68 Rated | NorComp > > > >Search a full range of waterproof d-sub connectors used in a variety >of harsh environments & demanding end-use a... > > >Henador Titzoff Cool find! Thank you. Bob . . . ________________________________________________________________________________
From: <billhuntersemail(at)gmail.com>
Subject: Water resistant D-Sub
Date: Apr 17, 2019
THANKS Bob!!! I bought these DB15 type connectors and I understand the concept of installing the back shell with the male thumbscrews to connect to an accessory such as my Lightspeed III ignition module. What I am not clear on is how to connect the male D-Sub to a female D-Sub inline with each having a back shell and one with a male thumb screw and the second with a female threaded nut. Example: I have a Dynon GPS antenna mounted to a removeable hatch and I want to be able to unbolt the hatch and then disconnect the two D-Sub connectors that connect the ships wiring to the antenna and then remove the hatch. Right now I the two connectors do not have a back shell and when I mate the two connectors I secure them togher with a tie wrap on each side through the holes that the thumbscrew should go through.simple, lightweight, low tech, and secure however not very professional. . Thanks, Bill Hunter From: owner-aeroelectric-list-server(at)matronics.com On Behalf Of Robert L. Nuckolls, III Sent: Wednesday, April 17, 2019 9:05 AM Subject: Re: AeroElectric-List: Water resistant D-Sub At 06:03 PM 4/16/2019, you wrote: Try this link for NorComp Seal-D D-sub connectors that meet IP66 or IP67. You always have to specify a standard, because otherwise you don't know what you'll get. Newark, Mouser, Digi-Key and other distributors carry them. Waterproof D-Sub | IP67/IP68 Rated | NorComp Waterproof D-Sub | IP67/IP68 Rated | NorComp Search a full range of waterproof d-sub connectors used in a variety of harsh environments & demanding end-use a... Henador Titzoff Cool find! Thank you. Bob . . . ________________________________________________________________________________
Date: Apr 17, 2019
From: argoldman(at)aol.com
Subject: Re: Water resistant D-Sub
Bill, there are little female connectors (basically nuts) that you can scre w both the affixing screws into joining the two shells together. Suggested to use thread locker with these. I think B&C carries them. S8013-hex Rich In a message dated 4/17/2019 2:59:22 PM Central Standard Time, billhunterse mail(at)gmail.com writes: THANKS Bob!!! =C2- I bought these DB15 type connectors and I understand the concept of install ing the back shell with the male thumbscrews to connect to an accessory suc h as my Lightspeed III ignition module.=C2- =C2- What I am not clear on is how to connect the male D-Sub to a female D-Sub i nline with each having a back shell and one with a male thumb screw and the second with a female threaded nut.=C2- =C2- Example:=C2- I have a Dynon GPS antenna mounted to a removeable hatch and I want to be able to unbolt the hatch and then disconnect the two D-Sub co nnectors that connect the ships wiring to the antenna and then remove the h atch.=C2- =C2- Right now I the two connectors do not have a back shell and when I mate the two connectors I secure them togher with a tie wrap on each side through t he holes that the thumbscrew should go throughsimple, lightweight, low tech, and secure however not very professional =C2- =C2- Thanks, Bill Hunter =C2- From: owner-aeroelectric-list-server(at)matronics.com <owner-aeroelectric-list -server(at)matronics.com> On Behalf Of Robert L. Nuckolls, III Sent: Wednesday, April 17, 2019 9:05 AM Subject: Re: AeroElectric-List: Water resistant D-Sub =C2- At 06:03 PM 4/16/2019, you wrote: Try this link for NorComp Seal-D D-sub connectors that meet IP66 or IP67. =C2- You always have to specify a standard, because otherwise you don't k now what you'll get. Newark, Mouser, Digi-Key and other distributors carry them. Waterproof D-Sub | IP67/IP68 Rated | NorComp Waterproof D-Sub | IP67/IP68 Rated | NorComp Search a full range of waterproof d-sub connectors used in a variety of har sh environments & demanding end-use a... Henador Titzoff =C2- Cool=C2- find! Thank you. =C2- Bob . . . ________________________________________________________________________________
Date: Apr 17, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Water resistant D-Sub
At 05:29 PM 4/17/2019, you wrote: >Bill, there are little female connectors (basically nuts) that you >can screw both the affixing screws into joining the two shells >together. Suggested to use thread locker with these. I think B&C carries them. > >S8013-hex Yeah. Looks like these Emacs! Got a boat load. Send me an address and quantity needed. I'll drop them in the mail. Bob . . . ________________________________________________________________________________
Subject: Re: Water resistant D-Sub
From: Charlie England <ceengland7(at)gmail.com>
Date: Apr 17, 2019
On 4/17/2019 6:24 PM, Robert L. Nuckolls, III wrote: > At 05:29 PM 4/17/2019, you wrote: >> Bill, there are little female connectors (basically nuts) that you >> can screw both the affixing screws into joining the two shells >> together. Suggested to use thread locker with these. I think B&C >> carries them. >> >> S8013-hex > > Yeah. Looks like these > > > Got a boat load. Send me an address and > quantity needed. I'll drop them in the mail. > > > Bob . . . > I really like Dsubs, but I really hate the standard attachment method (tiny, sloppily slotted screws). For some chassis mounts, and most in-line pairs, I really like 'bale' style latches. Here's one source: https://www.google.com/url?sa=i&source=images&cd=&cad=rja&uact=8&ved=2ahUKEwjYlKi7xNjhAhXLTN8KHfiPCrsQjRx6BAgBEAU&url=https%3A%2F%2Fwww.newark.com%2Fcooper-interconnect%2F17-529%2Fd-sub-spring-latch%2Fdp%2F39F1390&psig=AOvVaw064bp5kfjSPGEFC3WoLuOE&ust=1555638852183307 May require modifying the backshell slightly. Charlie --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
From: A R Goldman <argoldman(at)aol.com>
Date: Apr 17, 2019
Subject: Re: Water resistant D-Sub
Beg to differ, Bob. The devices to which I referred were totally of the female gender persuasion . The ones that you showed are male on one side and female on the other. Not so my suggestion. Both sides are female with opposite threads and are si zed to hold two sub ds together. See b& c catalog with the stock number tha t I indicated (unless I was dyslexic when I copied the number. ) Rich Sent from my iPhone > On Apr 17, 2019, at 6:24 PM, Robert L. Nuckolls, III <nuckolls.bob@aeroele ctric.com> wrote: > > At 05:29 PM 4/17/2019, you wrote: >> Bill, there are little female connectors (basically nuts) that you can sc rew both the affixing screws into joining the two shells together. Suggested to use thread locker with these. I think B&C carries them. >> >> S8013-hex > > Yeah. Looks like these > > <15f5306.jpg> > > Got a boat load. Send me an address and > quantity needed. I'll drop them in the mail. > > > Bob . . . ________________________________________________________________________________
Date: Apr 18, 2019
From: Ernest Christley <echristley(at)att.net>
Subject: Re: Water resistant D-Sub
That's what I'm using on my firewall to engine sensor bundle connector.=C2 - Keep in mind that these won't fit on all shells.=C2- I actually have a bag full of shells now.=C2- :-) d7(at)gmail.com> wrote: On 4/17/2019 6:24 PM, Robert L. Nuckolls, III wrote: At 05:29 PM 4/17/2019, you wrote: Bill, there are little female connectors (basically nuts) that you can scre w both the affixing screws into joining the two shells together. Suggested to use thread locker with these. I think B&C carries them. S8013-hex =C2- Yeah. Looks like these =C2- =C2-Got a boat load. Send me an address and =C2-quantity needed. I'll drop them in the mail. =C2- Bob . . . I really like Dsubs, but I really hate the standard attachment method (tin y, sloppily slotted screws). For some chassis mounts, and most in-line pair s, I really like 'bale' style latches. Here's one source: https://www.google.com/url?sa=i&source=images&cd=&cad=rja&uact=8& ved=2ahUKEwjYlKi7xNjhAhXLTN8KHfiPCrsQjRx6BAgBEAU&url=https%3A%2F%2Fwww. newark.com%2Fcooper-interconnect%2F17-529%2Fd-sub-spring-latch%2Fdp%2F39F13 90&psig=AOvVaw064bp5kfjSPGEFC3WoLuOE&ust=1555638852183307 May require modifying the backshell slightly. Charlie | | Virus-free. www.avast.com | ________________________________________________________________________________
From: William Hunter <billhuntersemail(at)gmail.com>
Date: Apr 18, 2019
Subject: Re: Water resistant D-Sub
Thanks Bob for your kind offer! I already ordered some from Amazon Aircraft Supply but I greatly appreciate the offer and all of the advice Thanks, Bill Hunter On Wed, Apr 17, 2019, 19:18 Charlie England wrote: > On 4/17/2019 6:24 PM, Robert L. Nuckolls, III wrote: > > At 05:29 PM 4/17/2019, you wrote: > > Bill, there are little female connectors (basically nuts) that you can > screw both the affixing screws into joining the two shells together. > Suggested to use thread locker with these. I think B&C carries them. > > S8013-hex > > > Yeah. Looks like these > > > Got a boat load. Send me an address and > quantity needed. I'll drop them in the mail. > > > Bob . . . > > I really like Dsubs, but I really hate the standard attachment method > (tiny, sloppily slotted screws). For some chassis mounts, and most in-lin e > pairs, I really like 'bale' style latches. Here's one source: > > https://www.google.com/url?sa=i&source=images&cd=&cad=rja&uact= 8&ved=2ahUKEwjYlKi7xNjhAhXLTN8KHfiPCrsQjRx6BAgBEAU&url=https%3A%2F%2Fww w.newark.com%2Fcooper-interconnect%2F17-529%2Fd-sub-spring-latch%2Fdp%2F39F 1390&psig=AOvVaw064bp5kfjSPGEFC3WoLuOE&ust=1555638852183307 > > May require modifying the backshell slightly. > > Charlie > > > Virus-free . > www.avast.com > > <#m_-1142043692092316945_DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2> > ________________________________________________________________________________
Date: Apr 18, 2019
From: Ernest Christley <echristley(at)att.net>
Subject: Choosing a solenoid
I replace an Aerovee carb with an Ellison TBI.=C2- The engine runs much s moother, and fired up with even EGTs once I got it primed.=C2- I didn't h ave a prime on the Aerovee, since the thing starts pouring fuel as soon as you open the shutoff valve, so priming was just a matter of waiting a coupl e seconds before cranking.=C2- Instead, I got her running by pouring the fuel from my sump drainer into the intake air box.=C2- Not the safest thi ng in the world to be doing, indicating a need for a real primer circuit. =C2- I have an electric primer pump on hand, and I could just run a small tube into the airbox to dump fuel right in front of the carbs intake.=C2 - This will require a momentary switch and a wire run, as well as a bunch of fuel plumbing.=C2- However, Rotec built a different type of primer into their version of the E llison.=C2- It is a bulb that inflates a diaphragm, opening the fuel valv e.=C2- For those not familiar with the Ellison, the diaphragm is inflated by incoming air pressure while the engine is running, and serves as a shut off after engine shutdown.=C2- I was thinking of modifying my Ellison to play along the same line as Rotec. The problem I have with airplane primers is that we dump some fuel in the i ntake.=C2- How much to dump is an obfuscated educated guess.=C2- We pus h a button or pump a handle a certain amount based on experience of how tha t amount of pushing or pumping has worked in the past, without really knowi ng how much is added.=C2- The downside of this approach is documented by POHs having a section dedicated to what to do when the over priming catches fire.=C2- Rotec's strategy has the same issue as all other primers. So, if instead of a bulb, I mounted a plunger type servo on the diaphragm c over plate and tie that servo to the starter circuit.=C2- When I pushed t he starter switch, the plunger would extend to push the diaphragm.=C2- Th e fuel valve would then only open when the starter was engaged.=C2- Fuel would never be dumped in the intake unless air was being moved through the engine.=C2- This seems to remove most of the chance of a fire caused by o ver priming. I'm thinking a solenoid like this one would work.=C2- Small Push-Pull So lenoid - 12VDC=C2- but would like to see if there are any other suggestio ns.=C2- | | | | $14.87 | | | | | | | Small Push-Pull Solenoid - 12VDC Solenoids are basically electromagnets: they are made of a big coil of copp er wire with an armature (a slug of m... | | | ________________________________________________________________________________
From: Sebastien <cluros(at)gmail.com>
Date: Apr 18, 2019
Subject: Re: Choosing a solenoid
That's brilliant. I assume you will run the power to this plunger through a switch so you can decide whether or not it actuates on any given start? On Thu, Apr 18, 2019, 13:03 Ernest Christley wrote: > I replace an Aerovee carb with an Ellison TBI. The engine runs much > smoother, and fired up with even EGTs once I got it primed. I didn't hav e > a prime on the Aerovee, since the thing starts pouring fuel as soon as yo u > open the shutoff valve, so priming was just a matter of waiting a couple > seconds before cranking. Instead, I got her running by pouring the fuel > from my sump drainer into the intake air box. Not the safest thing in th e > world to be doing, indicating a need for a real primer circuit. I have a n > electric primer pump on hand, and I could just run a small tube into the > airbox to dump fuel right in front of the carbs intake. This will requir e > a momentary switch and a wire run, as well as a bunch of fuel plumbing. > > However, Rotec built a different type of primer into their version of the > Ellison. It is a bulb that inflates a diaphragm, opening the fuel valve. > For those not familiar with the Ellison, the diaphragm is inflated by > incoming air pressure while the engine is running, and serves as a shutof f > after engine shutdown. I was thinking of modifying my Ellison to play > along the same line as Rotec. > > The problem I have with airplane primers is that we dump some fuel in the > intake. How much to dump is an obfuscated educated guess. We push a > button or pump a handle a certain amount based on experience of how that > amount of pushing or pumping has worked in the past, without really knowi ng > how much is added. The downside of this approach is documented by POHs > having a section dedicated to what to do when the over priming catches > fire. Rotec's strategy has the same issue as all other primers. > > So, if instead of a bulb, I mounted a plunger type servo on the diaphragm > cover plate and tie that servo to the starter circuit. When I pushed the > starter switch, the plunger would extend to push the diaphragm. The fuel > valve would then only open when the starter was engaged. Fuel would neve r > be dumped in the intake unless air was being moved through the engine. > This seems to remove most of the chance of a fire caused by over priming. > > I'm thinking a solenoid like this one would work. Small Push-Pull > Solenoid - 12VDC > > but would like to see if there are any other suggestions. > > $14.87 > Small Push-Pull Solenoid - 12VDC > > Solenoids are basically electromagnets: they are made of a big coil of > copper wire with an armature (a slug of m... > > > > ________________________________________________________________________________
Date: Apr 18, 2019
From: Ernest Christley <echristley(at)att.net>
Subject: Re: Choosing a solenoid
With an Ellison, the engine won't start without some sort of fuel supply. It needs air flowing through it to create the pressure behind the diaphragm to open the fuel valve.=C2- It is something of a chicken-and-egg problem for the design.=C2- Whether opening the valve at starter engagement will be enough fuel to start is an open question.=C2- If it isn't, I'll be ab le to run a wire inside to a momentary switch for a more traditional primer setup. At this point though, I'm sort of stuck on finding an adequate solenoid. m> wrote: That's brilliant. I assume you will run the power to this plunger through a switch so you can decide whether or not it actuates on any given start? On Thu, Apr 18, 2019, 13:03 Ernest Christley wrote: I replace an Aerovee carb with an Ellison TBI.=C2- The engine runs much s moother, and fired up with even EGTs once I got it primed.=C2- I didn't h ave a prime on the Aerovee, since the thing starts pouring fuel as soon as you open the shutoff valve, so priming was just a matter of waiting a coupl e seconds before cranking.=C2- Instead, I got her running by pouring the fuel from my sump drainer into the intake air box.=C2- Not the safest thi ng in the world to be doing, indicating a need for a real primer circuit. =C2- I have an electric primer pump on hand, and I could just run a small tube into the airbox to dump fuel right in front of the carbs intake.=C2 - This will require a momentary switch and a wire run, as well as a bunch of fuel plumbing.=C2- However, Rotec built a different type of primer into their version of the E llison.=C2- It is a bulb that inflates a diaphragm, opening the fuel valv e.=C2- For those not familiar with the Ellison, the diaphragm is inflated by incoming air pressure while the engine is running, and serves as a shut off after engine shutdown.=C2- I was thinking of modifying my Ellison to play along the same line as Rotec. The problem I have with airplane primers is that we dump some fuel in the i ntake.=C2- How much to dump is an obfuscated educated guess.=C2- We pus h a button or pump a handle a certain amount based on experience of how tha t amount of pushing or pumping has worked in the past, without really knowi ng how much is added.=C2- The downside of this approach is documented by POHs having a section dedicated to what to do when the over priming catches fire.=C2- Rotec's strategy has the same issue as all other primers. So, if instead of a bulb, I mounted a plunger type servo on the diaphragm c over plate and tie that servo to the starter circuit.=C2- When I pushed t he starter switch, the plunger would extend to push the diaphragm.=C2- Th e fuel valve would then only open when the starter was engaged.=C2- Fuel would never be dumped in the intake unless air was being moved through the engine.=C2- This seems to remove most of the chance of a fire caused by o ver priming. I'm thinking a solenoid like this one would work.=C2- Small Push-Pull So lenoid - 12VDC=C2- but would like to see if there are any other suggestio ns.=C2- | | | | $14.87 | | | | | | | Small Push-Pull Solenoid - 12VDC Solenoids are basically electromagnets: they are made of a big coil of copp er wire with an armature (a slug of m... | | | ________________________________________________________________________________
Date: Apr 18, 2019
From: Ernest Christley <echristley(at)att.net>
Subject: Re: Choosing a solenoid
This would be a better choice if it weren't so long.=C2- Mounting would be really simplified by just drilling and tapping a single hole. https://www.amazon.com/uxcell-XRN-2-5-Linear-Solenoid-Electromagnet/dp/B07D M75BKK/ref=pd_sim_328_6/141-8437165-5384219?_encoding=UTF8&pd_rd_i=B0 7DM7M8M5&pd_rd_r=2bea8050-6213-11e9-b7b1-9768eea003d5&pd_rd_w=85TrC&pd_ rd_wg=Vi86G&pf_rd_p=90485860-83e9-4fd9-b838-b28a9b7fda30&pf_rd_r=ZWMY PS2EGJX5RD254Y64&refRID=ZWMYPS2EGJX5RD254Y64&th=1 ey(at)att.net> wrote: With an Ellison, the engine won't start without some sort of fuel supply. It needs air flowing through it to create the pressure behind the diaphrag m to open the fuel valve.=C2- It is something of a chicken-and-egg proble m for the design.=C2- Whether opening the valve at starter engagement wil l be enough fuel to start is an open question.=C2- If it isn't, I'll be a ble to run a wire inside to a momentary switch for a more traditional prime r setup. At this point though, I'm sort of stuck on finding an adequate solenoid. m> wrote: That's brilliant. I assume you will run the power to this plunger through a switch so you can decide whether or not it actuates on any given start? On Thu, Apr 18, 2019, 13:03 Ernest Christley wrote: I replace an Aerovee carb with an Ellison TBI.=C2- The engine runs much s moother, and fired up with even EGTs once I got it primed.=C2- I didn't h ave a prime on the Aerovee, since the thing starts pouring fuel as soon as you open the shutoff valve, so priming was just a matter of waiting a coupl e seconds before cranking.=C2- Instead, I got her running by pouring the fuel from my sump drainer into the intake air box.=C2- Not the safest thi ng in the world to be doing, indicating a need for a real primer circuit. =C2- I have an electric primer pump on hand, and I could just run a small tube into the airbox to dump fuel right in front of the carbs intake.=C2 - This will require a momentary switch and a wire run, as well as a bunch of fuel plumbing.=C2- However, Rotec built a different type of primer into their version of the E llison.=C2- It is a bulb that inflates a diaphragm, opening the fuel valv e.=C2- For those not familiar with the Ellison, the diaphragm is inflated by incoming air pressure while the engine is running, and serves as a shut off after engine shutdown.=C2- I was thinking of modifying my Ellison to play along the same line as Rotec. The problem I have with airplane primers is that we dump some fuel in the i ntake.=C2- How much to dump is an obfuscated educated guess.=C2- We pus h a button or pump a handle a certain amount based on experience of how tha t amount of pushing or pumping has worked in the past, without really knowi ng how much is added.=C2- The downside of this approach is documented by POHs having a section dedicated to what to do when the over priming catches fire.=C2- Rotec's strategy has the same issue as all other primers. So, if instead of a bulb, I mounted a plunger type servo on the diaphragm c over plate and tie that servo to the starter circuit.=C2- When I pushed t he starter switch, the plunger would extend to push the diaphragm.=C2- Th e fuel valve would then only open when the starter was engaged.=C2- Fuel would never be dumped in the intake unless air was being moved through the engine.=C2- This seems to remove most of the chance of a fire caused by o ver priming. I'm thinking a solenoid like this one would work.=C2- Small Push-Pull So lenoid - 12VDC=C2- but would like to see if there are any other suggestio ns.=C2- | | | | $14.87 | | | | | | | Small Push-Pull Solenoid - 12VDC Solenoids are basically electromagnets: they are made of a big coil of copp er wire with an armature (a slug of m... | | | ________________________________________________________________________________
Subject: Re: Choosing a solenoid
From: Charlie England <ceengland7(at)gmail.com>
Date: Apr 18, 2019
What's wrong with a simple Bowden (choke) cable on a lever to actuate the bulb? Only problem is, with no electrons involved, we can't talk about it here. Charlie ;-) On 4/18/2019 3:00 PM, Ernest Christley wrote: > This would be a better choice if it weren't so long. Mounting would be > really simplified by just drilling and tapping a single hole. > > https://www.amazon.com/uxcell-XRN-2-5-Linear-Solenoid-Electromagnet/dp/B07DM75BKK/ref=pd_sim_328_6/141-8437165-5384219?_encoding=UTF8&pd_rd_i=B07DM7M8M5&pd_rd_r=2bea8050-6213-11e9-b7b1-9768eea003d5&pd_rd_w=85TrC&pd_rd_wg=Vi86G&pf_rd_p=90485860-83e9-4fd9-b838-b28a9b7fda30&pf_rd_r=ZWMYPS2EGJX5RD254Y64&refRID=ZWMYPS2EGJX5RD254Y64&th=1 > > wrote: > > > With an Ellison, the engine won't start without some sort of fuel > supply. It needs air flowing through it to create the pressure behind > the diaphragm to open the fuel valve. It is something of a > chicken-and-egg problem for the design. Whether opening the valve at > starter engagement will be enough fuel to start is an open question. > If it isn't, I'll be able to run a wire inside to a momentary switch > for a more traditional primer setup. > > At this point though, I'm sort of stuck on finding an adequate solenoid. > > wrote: > > > That's brilliant. I assume you will run the power to this plunger > through a switch so you can decide whether or not it actuates on any > given start? > > On Thu, Apr 18, 2019, 13:03 Ernest Christley > wrote: > > I replace an Aerovee carb with an Ellison TBI. The engine runs > much smoother, and fired up with even EGTs once I got it primed. > I didn't have a prime on the Aerovee, since the thing starts > pouring fuel as soon as you open the shutoff valve, so priming was > just a matter of waiting a couple seconds before cranking. > Instead, I got her running by pouring the fuel from my sump > drainer into the intake air box. Not the safest thing in the > world to be doing, indicating a need for a real primer circuit. I > have an electric primer pump on hand, and I could just run a small > tube into the airbox to dump fuel right in front of the carbs > intake. This will require a momentary switch and a wire run, as > well as a bunch of fuel plumbing. > > However, Rotec built a different type of primer into their version > of the Ellison. It is a bulb that inflates a diaphragm, opening > the fuel valve. For those not familiar with the Ellison, the > diaphragm is inflated by incoming air pressure while the engine is > running, and serves as a shutoff after engine shutdown. I was > thinking of modifying my Ellison to play along the same line as Rotec. > > The problem I have with airplane primers is that we dump some fuel > in the intake. How much to dump is an obfuscated educated guess. > We push a button or pump a handle a certain amount based on > experience of how that amount of pushing or pumping has worked in > the past, without really knowing how much is added. The downside > of this approach is documented by POHs having a section dedicated > to what to do when the over priming catches fire. Rotec's > strategy has the same issue as all other primers. > > So, if instead of a bulb, I mounted a plunger type servo on the > diaphragm cover plate and tie that servo to the starter circuit. > When I pushed the starter switch, the plunger would extend to push > the diaphragm. The fuel valve would then only open when the > starter was engaged. Fuel would never be dumped in the intake > unless air was being moved through the engine. This seems to > remove most of the chance of a fire caused by over priming. > > I'm thinking a solenoid like this one would work.Small Push-Pull > Solenoid - 12VDC > > but would like to see if there are any other suggestions. > > $14.87 > > > > > Small Push-Pull Solenoid - 12VDC > > Solenoids are basically electromagnets: they are made of a big > coil of copper wire with an armature (a slug of m... > > > > --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Date: Apr 19, 2019
From: Ernest Christley <echristley(at)att.net>
Subject: Re: Choosing a solenoid
Activating the primer and starter at the same time is a juggling act.=C2 - So you drop back to the "dump some fuel in the intake and hope it is th e right amount" method that we're all used to. 7(at)gmail.com> wrote: What's wrong with a simple Bowden (choke) cable on a lever to actuate the bulb? Only problem is, with no electrons involved, we can't talk about it here. Charlie ;-) On 4/18/2019 3:00 PM, Ernest Christley wrote: This would be a better choice if it weren't so long.=C2- Mounting would be really simplified by just drilling and tapping a single hole. https://www.amazon.com/uxcell-XRN-2-5-Linear-Solenoid-Electromagnet/dp/B0 7DM75BKK/ref=pd_sim_328_6/141-8437165-5384219?_encoding=UTF8&pd_rd_i= B07DM7M8M5&pd_rd_r=2bea8050-6213-11e9-b7b1-9768eea003d5&pd_rd_w=85TrC&p d_rd_wg=Vi86G&pf_rd_p=90485860-83e9-4fd9-b838-b28a9b7fda30&pf_rd_r=ZW MYPS2EGJX5RD254Y64&refRID=ZWMYPS2EGJX5RD254Y64&th=1 tley(at)att.net> wrote: With an Ellison, the engine won't start without some sort of fuel sup ply. It needs air flowing through it to create the pressure behind the diap hragm to open the fuel valve.=C2- It is something of a chicken-and-egg pr oblem for the design.=C2- Whether opening the valve at starter engagement will be enough fuel to start is an open question.=C2- If it isn't, I'll be able to run a wire inside to a momentary switch for a more traditional p rimer setup. At this point though, I'm sort of stuck on finding an adequate solenoid. com> wrote: That's brilliant. I assume you will run the power to this plunger thro ugh a switch so you can decide whether or not it actuates on any given star t? On Thu, Apr 18, 2019, 13:03 Ernest Christley wrote: I replace an Aerovee carb with an Ellison TBI.=C2- The engine run s much smoother, and fired up with even EGTs once I got it primed.=C2- I didn't have a prime on the Aerovee, since the thing starts pouring fuel as soon as you open the shutoff valve, so priming was just a matter of waitin g a couple seconds before cranking.=C2- Instead, I got her running by pou ring the fuel from my sump drainer into the intake air box.=C2- Not the s afest thing in the world to be doing, indicating a need for a real primer c ircuit.=C2- I have an electric primer pump on hand, and I could just run a small tube into the airbox to dump fuel right in front of the carbs inta ke.=C2- This will require a momentary switch and a wire run, as well as a bunch of fuel plumbing.=C2- However, Rotec built a different type of primer into their version of the Ellison.=C2- It is a bulb that inflates a diaphragm, opening the fuel va lve.=C2- For those not familiar with the Ellison, the diaphragm is inflat ed by incoming air pressure while the engine is running, and serves as a s hutoff after engine shutdown.=C2- I was thinking of modifying my Ellison to play along the same line as Rotec. The problem I have with airplane primers is that we dump some fuel in the intake.=C2- How much to dump is an obfuscated educated guess.=C2- We p ush a button or pump a handle a certain amount based on experience of how t hat amount of pushing or pumping has worked in the past, without really kn owing how much is added.=C2- The downside of this approach is documented by POHs having a section dedicated to what to do when the over priming cat ches fire.=C2- Rotec's strategy has the same issue as all other primers. So, if instead of a bulb, I mounted a plunger type servo on the diaphragm cover plate and tie that servo to the starter circuit.=C2- When I pushe d the starter switch, the plunger would extend to push the diaphragm.=C2- The fuel valve would then only open when the starter was engaged.=C2- Fu el would never be dumped in the intake unless air was being moved through t he engine.=C2- This seems to remove most of the chance of a fire caused b y over priming. I'm thinking a solenoid like this one would work.=C2- Small Push-Pull Solenoid - 12VDC=C2- but would like to see if there are any other suggest ions.=C2- | | | | $14.87 | | | | | | | Small Push-Pull Solenoid - 12VDC Solenoids are basicallyelectromagnets: they are made of a big coil of coppe r wire with an armature (a slug of m... | | | | | Virus-free. www.avast.com | ________________________________________________________________________________
Subject: metric threaded switches
From: "bobnoffs" <icubob(at)gmail.com>
Date: Apr 19, 2019
hi all, i am looking for a momentary push button switch to use in a panel hole meant for a breaker. 1/4' and 1/2' switches are common but i thought if there is a source for switches calling for metric sized holes i might find something. mouser and digikey are kind of daunting with 200,000 choices . i don't know how to sort for barrel size if there was such a thing. thanks for any help. any sources would be appreciated. bob noffs Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488815#488815 ________________________________________________________________________________
Date: Apr 19, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: metric threaded switches
At 06:10 AM 4/19/2019, you wrote: > >hi all, > i am looking for a momentary push button switch to use in a panel > hole meant for a breaker. 1/4' and 1/2' switches are common but i > thought if there is a source for switches calling for metric sized > holes i might find something. > mouser and digikey are kind of daunting with 200,000 choices . i > don't know how to sort for barrel size if there was such a thing. > thanks for any help. any sources would be appreciated. How much current? How thick the panel? If a 1/4" switch is electrically suitable, then I'd cut a shoulder washer to keep it centered in the oversized hole. Bob . . . ________________________________________________________________________________
Date: Apr 19, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: metric threaded switches
> > How much current? How thick the panel? > If a 1/4" switch is electrically suitable, > then I'd cut a shoulder washer to keep > it centered in the oversized hole. What is the diameter of your present hole? Bob . . . ________________________________________________________________________________
From: bob noffs <icubob(at)gmail.com>
Date: Apr 19, 2019
Subject: Re: metric threaded switches
panel is .062 and current is less than 1 amp. placard is already cut to surround 6 holes so i would rather not overlay a washer on another overlay. bob noffs On Fri, Apr 19, 2019 at 11:41 AM Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > At 06:10 AM 4/19/2019, you wrote: > > > hi all, > i am looking for a momentary push button switch to use in a panel hole > meant for a breaker. 1/4' and 1/2' switches are common but i thought if > there is a source for switches calling for metric sized holes i might find > something. > mouser and digikey are kind of daunting with 200,000 choices . i don't > know how to sort for barrel size if there was such a thing. > thanks for any help. any sources would be appreciated. > > > How much current? How thick the panel? > If a 1/4" switch is electrically suitable, > then I'd cut a shoulder washer to keep > it centered in the oversized hole. > > > Bob . . . > ________________________________________________________________________________
Subject: Re: metric threaded switches
From: "user9253" <fransew(at)gmail.com>
Date: Apr 20, 2019
What is the diameter of the existing hole that you intend to mount a switch in? -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488826#488826 ________________________________________________________________________________
From: Art Zemon <art(at)zemon.name>
Date: Apr 19, 2019
Subject: Re: metric threaded switches
Bob, Have you thought about simply up-sizing the hole to fit the push button switch that you want to install? -- Art Z. On Fri, Apr 19, 2019 at 6:24 AM bobnoffs wrote: > > hi all, > i am looking for a momentary push button switch to use in a panel hole > meant for a breaker. 1/4' and 1/2' switches are common but i thought if > there is a source for switches calling for metric sized holes i might find > something. > mouser and digikey are kind of daunting with 200,000 choices . i don't > know how to sort for barrel size if there was such a thing. > thanks for any help. any sources would be appreciated. > bob noffs -- https://CheerfulCurmudgeon.com/ *"Love wins. Love always wins." Morrie Schwartz* ________________________________________________________________________________
Date: Apr 21, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: metric threaded switches
At 11:56 AM 4/19/2019, you wrote: >panel is .062 and current is less than 1 amp. >placard is already cut to surround 6 holes so i >would rather not overlay a washer on another overlay. >=C2 bob noffs The shoulder washer would be bonded on the back side, the 'bushing in the hole would be flush with the front surface. I think I've got a 1/4-40 tap around here somewhere. It would be about a 10m job on the lathe . . . Do you care about the size of the button? Push buttons with 1/4" barrels are pretty small. Emacs! C&K 8121SHZGE SWITCH PUSHBUTTON SPDT 1A 120V Bob . . . ________________________________________________________________________________
Subject: Re: metric threaded switches
From: "hairy_kiwi" <hamish.mead(at)gmail.com>
Date: Apr 21, 2019
Hi Bob, Without knowing the exact panel hole size for the CB (or the CB part number) you wish to replace with a switch, this is a bit of a stab in the dark... Short answer I can recommend a couple of APEM series pushbutton switches I used in an aircraft rewire job last year: - APEM IM series https://www.apem.com/us/im-series-13.html RS Stock No. 864-4475 | Mfr. Part No. IMR7Z422104UL 12.0mm (0.472) mounting bushing. These have a really nice tactile and audible feedback click - ideal for PTT switches. Theyre rated IP67 (front seal) and designed for use in harsh, noisy environments, including those with vibration. Additionally, the terminals can either accept 2.8mm (0.11) spade receptacle terminals, such as TE 165565-1, or they can be soldered. - APEM 8000 series https://www.apem.com/us/8000-series-354.html RS Stock No. 103-5732 | Mfr Part No. 8632A Either 6.35mm (1/4) or 10.9mm (15/32) mounting bushing sizes. The actuation force is higher than the IM series and more of a snap-clunk than a click. Youll probably also want a snap on pushbutton top for this switch - available in various colours and typically in bags of 5. Longer answer Neither of the above suggestions are possibly exactly what youre looking for, so: Visit the APEM website - other manufacturers offer similar, but I like the build quality and features available in APEM products. In the parametric search CONFIGURATOR, select: Actuator: Pushbutton, Bushing dimensions: acceptable panel hole sizes, min-thru-max inclusive, Leave all the other options blank, at least initially. Then, from the data sheets of those product ranges you find able to meet your minimum requirements AND superficially/functionally appealing, see if your other required/desirable features are available as options. Youll discover most switches have features that can be tailored to a particular requirement by tweaking the part number. After that, its a matter of plugging your newly determined part number into the search bar on your preferred suppliers website. Better still, plug it into Octopart.com to see if any of the global suppliers stock it - and the smallest MOQ in which its actually available for purchase. If that process turns up nothing, try using the basic part number (i.e. the part number describing the highest level features, without all the suffix options, eg APEM 8632) to try to discover if what you seek is actually available to buy in unit quantities. Rinse and repeat. Sourcing parts is, by its nature a tedious and often disappointing process. Having not done any aircraft wiring work for some years, for last years project I ended up ordering a number of styles and types of switches in order to find the most suitable and appealing - from both ease of installation and end use perspectives. For ease of installation while ensuring excellent wire strain relief, I particularly like switch / LED indicator / CB products designed to accept TE PIDG FASTON terminals, either in the 0.25 or 0.11 widths. The suppliers parametric search engines can indeed be daunting and give less than useful, or downright erroneous results - especially with the vast number of options available within a product range. Nevertheless, they can be a useful starting point. From there, Id download the manufacturers data sheet, rinse and repeat - as above. Tell us your current panel hole size and the max size youd consider enlarging it to, and I or others might be able to give better recommendations. Hamish Ledbury, UK Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488845#488845 ________________________________________________________________________________
From: bob noffs <icubob(at)gmail.com>
Date: Apr 21, 2019
Subject: Re: metric threaded switches
size of the button doesn't matter.it is used to reset an ovm if it trips. probably only used for testing. if ovm trips in the air i think i wouldn't be touching anything if the prop is still turning and i would be wanting a runway! bob noffs On Sun, Apr 21, 2019 at 11:34 AM Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > At 11:56 AM 4/19/2019, you wrote: > > panel is .062 and current is less than 1 amp. placard is already cut to > surround 6 holes so i would rather not overlay a washer on another overla y. > =C3=82 bob noffs > > > The shoulder washer would be bonded on the back side, > the 'bushing in the hole would be flush with > the front surface. I think I've got a 1/4-40 > tap around here somewhere. It would be about > a 10m job on the lathe . . . > > Do you care about the size of the button? Push > buttons with 1/4" barrels are pretty small. > > [image: Emacs!] > > > *C&K 8121SHZGE * SWITCH PUSHBUTTON SPDT 1A 120V > > > Bob . . . > ________________________________________________________________________________
Date: Apr 21, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: metric threaded switches
At 12:38 PM 4/21/2019, you wrote: >size of the button doesn't <http://matter.it>matter.it is used to >reset an ovm if it trips. probably only used for testing. if ovm >trips in the air i think i wouldn't be touching anything if the prop >is still turning and i would be wanting a runway! Alternator failure, while vexing, should NOT be an emergency. Your battery should be a reliable source of energy for comfortable arrival with the earth. But okay, what size is your existing hole and what is the total panel thickness (.062 plus overlay)? Bob . . . ________________________________________________________________________________
From: bob noffs <icubob(at)gmail.com>
Date: Apr 21, 2019
Subject: Re: metric threaded switches
hi bob, panel is .062. overlay is .02 and panel hole is .433. while an alternator failure would not be an emergency for me the thought of it with this honda engine gets my attention more than it would with the jabiru, my last engine. i do have 2 batteries independent of each other, 2 fuel pumps, and 2 ecu's but a failed alternator would really change my priorities. not having ov protection on the output of the alternator could make it an emergency if the ''impossible'' did happen. i have gotten a lot of good input from this forum about this. On Sun, Apr 21, 2019 at 4:00 PM Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > At 12:38 PM 4/21/2019, you wrote: > > size of the button doesn't matter.it is used to reset an ovm if it trips. > probably only used for testing. if ovm trips in the air i think i wouldn't > be touching anything if the prop is still turning and i would be wanting a > runway! > > > Alternator failure, while vexing, should > NOT be an emergency. Your battery should > be a reliable source of energy for > comfortable arrival with the earth. > > But okay, what size is your existing > hole and what is the total panel > thickness (.062 plus overlay)? > > > Bob . . . > ________________________________________________________________________________
Subject: Re: metric threaded switches
From: "user9253" <fransew(at)gmail.com>
Date: Apr 21, 2019
Digikey has a search function with one of the parameters being mounting hole diameter. The hole in your panel is 11mm. I could not find a push button switch with a diameter less than 11mm. But there are several with a diameter between 11.8 and 12mm. The panel hole would need to be enlarged 1mm. https://www.digikey.com/products/en/switches/pushbutton-switches/199?FV=c3c00ef%2Cc3c00f7%2Cc3c0107%2Cc3c013d%2Cc3c017e%2Cc3c0051%2Cffe000c7&quantity=0&ColumnSort=783&page=3&stock=1&pageSize=25 -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488852#488852 ________________________________________________________________________________
Date: Apr 21, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: metric threaded switches
At 08:39 PM 4/21/2019, you wrote: >hi bob, panel is .062. overlay is .02 and panel hole is .433. Yeah, the miniature breakers are 7/16-32 thread. Here's what I was trying to describe: Emacs! I think I've got some alum rod stock and a 1/4-40 tap around here. Could probably cut this out for you in the not too distant future. The C&K push button would thread in from the back with enough protrusion to install one of the nuts. You could probably assemble the washer and nut onto the switch and then bond it into place. Bob . . . ________________________________________________________________________________
From: bob noffs <icubob(at)gmail.com>
Date: Apr 22, 2019
Subject: Re: metric threaded switches
hi bob, i appreciate your offer but it just isn't worth your time and energy to do all this. the panel isn't mounted and it will take me a minute to ream/drill the panel and overlay to a larger diameter to accommodate an existing switch. wasn't my first choice but it will be fine. thank you for the offer. bob noffs On Sun, Apr 21, 2019 at 11:43 PM Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > At 08:39 PM 4/21/2019, you wrote: > > hi bob, panel is .062. overlay is .02 and panel hole is .433. > > > Yeah, the miniature breakers are 7/16-32 thread. > > Here's what I was trying to describe: > > [image: Emacs!] > > I think I've got some alum rod stock > and a 1/4-40 tap around here. Could > probably cut this out for you in the > not too distant future. > > The C&K push button would > thread in from the back with enough > protrusion to install one of the nuts. > > You could probably assemble the washer > and nut onto the switch and then bond > it into place. > > Bob . . . > ________________________________________________________________________________
From: bob noffs <icubob(at)gmail.com>
Date: Apr 22, 2019
Subject: Re: metric threaded switches
thanks hamish, i will look into it. looking at digikey or mouser i always get the feeling i better have the afternoon free. bob noffs On Sun, Apr 21, 2019 at 11:56 AM hairy_kiwi wrote: > hamish.mead(at)gmail.com> > > Hi Bob, > > Without knowing the exact panel hole size for the CB (or the CB part > number) you wish to replace with a switch, this is a bit of a stab in the > dark... > > Short answer > I can recommend a couple of APEM series pushbutton switches I used in an > aircraft rewire job last year: > - APEM IM series > https://www.apem.com/us/im-series-13.html > RS Stock No. 864-4475 | Mfr. Part No. IMR7Z422104UL > 12.0mm (0.472=9D) mounting bushing. > These have a really nice tactile and audible feedback click - ideal for > PTT switches. They=99re rated IP67 (front seal) and designed =9Cfor use in > harsh, noisy environments, including those with vibration=9D. Addit ionally, > the terminals can either accept 2.8mm (0.11=9D) spade receptacle te rminals, > such as TE 165565-1, or they can be soldered. > > - APEM 8000 series > https://www.apem.com/us/8000-series-354.html > RS Stock No. 103-5732 | Mfr Part No. 8632A > Either 6.35mm (1/4=9D) or 10.9mm (15/32=9D) mounting bushing sizes. The > actuation force is higher than the IM series and more of a snap-clunk tha n > a click. You=99ll probably also want a snap on pushbutton top for t his switch > - available in various colours and typically in bags of 5. > > > Longer answer > Neither of the above suggestions are possibly exactly what you=99re looking > for, so: > Visit the APEM website - other manufacturers offer similar, but I like th e > build quality and features available in APEM products. > In the parametric search =98CONFIGURATOR=99, select: > Actuator: Pushbutton, > Bushing dimensions: acceptable panel hole sizes, min-thru-max inclusive, > Leave all the other options blank, at least initially. > > Then, from the data sheets of those product ranges you find able to meet > your minimum requirements AND superficially/functionally appealing, see i f > your other required/desirable features are available as options. > You=99ll discover most switches have features that can be tailored to a > particular requirement by tweaking the part number. After that, it =99s a > matter of plugging your newly determined part number into the search bar on > your preferred supplier=99s website. Better still, plug it into Oct opart.com > to see if any of the global suppliers stock it - and the smallest MOQ in > which it=99s actually available for purchase. If that process turns up > nothing, try using the basic part number (i.e. the part number describing > the highest level features, without all the suffix options, eg APEM 8632) > to try to discover if what you seek is actually available to buy in unit > quantities. Rinse and repeat. > > Sourcing parts is, by its nature a tedious and often disappointing > process. Having not done any aircraft wiring work for some years, for las t > year=99s project I ended up ordering a number of styles and types o f switches > in order to find the most suitable and appealing - from both ease of > installation and end use perspectives. For ease of installation while > ensuring excellent wire strain relief, I particularly like switch / LED > indicator / CB products designed to accept TE PIDG FASTON terminals, eith er > in the 0.25=9D or 0.11=9D widths. > > The suppliers=99 parametric search engines can indeed be daunting a nd give > less than useful, or downright erroneous results - especially with the va st > number of options available within a product range. Nevertheless, they ca n > be a useful starting point. From there, I=99d download the manufact urer=99s > data sheet, rinse and repeat - as above. > > Tell us your current panel hole size and the max size you=99d consi der > enlarging it to, and I or others might be able to give better > recommendations. > > Hamish > Ledbury, UK > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=488845#488845 > > =========== =========== =========== =========== =========== > > ________________________________________________________________________________
Subject: Re: How to submit a reliable essay?
From: "kratos" <steamcsgogrizzly(at)gmail.com>
Date: Apr 22, 2019
I want to order thesis on https://paperleaf.ca/do-my-homework/ so the defence would be assessed with highest mark. I know there is a lot of what they do, abstracts and homeworks are among them for sure. There are very good reviews about them. What can you say about this service? Should I trust them? This thesis is really important for me, it`s just that I can`t screw this up. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488859#488859 ________________________________________________________________________________
From: A R Goldman <argoldman(at)aol.com>
Date: Apr 22, 2019
Subject: One sender 2 indicators
Gents and ladies. Can one capacitive fuel level sender ( 0 to 5v) be connected to 2 electronic indicators ??? Thanks Rich Sent from my iPhone ________________________________________________________________________________
From: Richard Girard <aslsa.rng(at)gmail.com>
Date: Apr 22, 2019
Subject: Re: How to submit a reliable essay?
Chief, You just announced to the world on a forum dedicated to crafting aircraft electrical systems that you intend to cheat in order to pile it higher and deeper. You know how nothing ever goes away on the internet? Perhaps this is a good time for you to re-think your life plan. As the kids say, Just sayin' Rick On Mon, Apr 22, 2019 at 9:20 AM kratos wrote: > steamcsgogrizzly(at)gmail.com> > > I want to order thesis on https://paperleaf.ca/do-my-homework/ so the > defence would be assessed with highest mark. I know there is a lot of wha t > they do, abstracts and homeworks are among them for sure. There are very > good reviews about them. What can you say about this service? Should I > trust them? This thesis is really important for me, it`s just that I can` t > screw this up. > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=488859#488859 > > =========== =========== =========== =========== =========== > > -- =9CBlessed are the cracked, for they shall let in the light.=9D Groucho Marx <http://www.goodreads.com/author/show/43244.Groucho_Marx> ________________________________________________________________________________
Date: Apr 22, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: One sender 2 indicators
At 10:24 PM 4/22/2019, you wrote: > > >Gents and ladies. Can one capacitive fuel level sender ( 0 to 5v) be >connected to 2 electronic indicators ??? Absolutely . . . but it may take some 'system integration'. What kind of 'indicators' come with the system? Bob . . . ________________________________________________________________________________
From: Sebastien <cluros(at)gmail.com>
Date: Apr 22, 2019
Subject: Re: How to submit a reliable essay?
Hello Richard. An excellent point about the indelibility of internet content. Perhaps you could help me with another internet conundrum, this email I received yesterday: Sorry to break into your privacy in this manner, I'm Smadar Barber-Tsadik, Deputy Chief Executive Officer of First International Bank of Israel Ltd (FIBI). I am getting in touch with you regarding an extremely important and urgent matter. If you would oblige me the opportunity, I shall provide you with details upon your response. Not to put too fine a point on it, but the essay email you were responding to is NOT a genuine inquiry for your opinion ON the specified website, it is spam designed to drive traffic TO that website. By responding, you assist the spammer in verifying that this is indeed a good place to place spam so that others will read it. Hoping you will find this pleasingly and God bless you abundantly On Mon, Apr 22, 2019 at 8:33 PM Richard Girard wrote: > Chief, You just announced to the world on a forum dedicated to crafting > aircraft electrical systems that you intend to cheat in order to pile it > higher and deeper. You know how nothing ever goes away on the internet? > Perhaps this is a good time for you to re-think your life plan. As the ki ds > say, Just sayin' > > Rick > > On Mon, Apr 22, 2019 at 9:20 AM kratos wrote : > >> steamcsgogrizzly(at)gmail.com> >> >> I want to order thesis on https://paperleaf.ca/do-my-homework/ so the >> defence would be assessed with highest mark. I know there is a lot of wh at >> they do, abstracts and homeworks are among them for sure. There are very >> good reviews about them. What can you say about this service? Should I >> trust them? This thesis is really important for me, it`s just that I can `t >> screw this up. >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=488859#488859 >> >> >> >> >> >> >> ========== >> - >> Electric-List" rel="noreferrer" target="_blank"> >> http://www.matronics.com/Navigator?AeroElectric-List >> ========== >> FORUMS - >> eferrer" target="_blank">http://forums.matronics.com >> ========== >> WIKI - >> errer" target="_blank">http://wiki.matronics.com >> ========== >> b Site - >> -Matt Dralle, List Admin. >> rel="noreferrer" target="_blank">http://www.matronics.com/contributi on >> ========== >> >> >> >> > > -- > =9CBlessed are the cracked, for they shall let in the light. =9D Groucho Marx > <http://www.goodreads.com/author/show/43244.Groucho_Marx> > > ________________________________________________________________________________
Date: Apr 23, 2019
From: argoldman(at)aol.com
Subject: Re: One sender 2 indicators
Thanks bob, Indicator =C2- =C2-1---Dynon Skyviwew requires 0-5VIndicator=C2- =C2 - 2=C2- =C2-Real World Solutions=C2- =C2-EM-3 (rotary) requires 0 -5V The senders are 0-5V , Prinsten Rich In a message dated 4/22/2019 10:37:52 PM Central Standard Time, nuckolls.bo b(at)aeroelectric.com writes: At 10:24 PM 4/22/2019, you wrote: Gents and ladies. Can one capacitive fuel level sender ( 0 to 5v) be connec ted to 2 electronic indicators ??? =C2- Absolutely . . . but it may take some =C2- 'system integration'. What kind of =C2- 'indicators' come with the system? =C2- Bob . . . ________________________________________________________________________________
From: Paul Happ <phapp(at)yhpb.com>
Date: Apr 23, 2019
Subject: FOT Hardware
Hi, I have B&C's FOT on my RV-8 firewall. It comes with brass hardware. However I need a longer bolt for the thickness of the connectors for the standard battery and engine grounds. In AC 43.13-1B (11-76 11-79) I see very specific material types called out for bonding connection hardware. Question is, do I need to stick with brass or can I go with the standard cadmium plated AN hardware we use everywhere else in our homebuilts? If Bob suggests brass, what's a good supplier? ________________________________________________________________________________
Subject: Re: FOT Hardware
From: Kelly McMullen <kellym(at)aviating.com>
Date: Apr 23, 2019
With large current connectors, such as battery ground and engine ground you do NOT need to connect to the FOT. Connect to any bolt going through the firewall and you will be fine. The FOT grounds are for avionics that are low current, prone to ground loops etc. Your high current connections are fine using the metal airframe for ground. AN hardware is also fine for those connections. If you try to stack those large connectors all together with the bolt going through your FOT you are asking for something not connecting well. On my RV-10 Vans has the engine ground using the engine mount firewall bolts as the engine ground connection. Maybe not ideal, but it works. On 4/23/2019 4:52 AM, Paul Happ wrote: > Hi, > > I have B&C's FOT on my RV-8 firewall. It comes with brass hardware. > > However I need a longer bolt for the thickness of the connectors for the > standard battery and engine grounds. In AC 43.13-1B (11-76 11-79) I > see very specific material types called out for bonding connection > hardware. > > Question is, do I need to stick with brass or can I go with the > standard cadmium plated AN hardware we use everywhere else in our > homebuilts? If Bob suggests brass, what's a good supplier? > > ________________________________________________________________________________
From: Charlie England <ceengland7(at)gmail.com>
Date: Apr 23, 2019
Subject: Re: FOT Hardware
What diameter are the B&C bolts? I made my own FOT using a brass blank switchplate & tabs from an electronic supplier, and for the bolt, I used a 5/16" brass bolt soldered to the plate. The bolts are available in pairs, complete with brass nuts, from your local hardware store or big box store. You just need to look in an unconventional area to find them. :-) https://www.google.com/search?q=toilet+hold+down+bolts&oq=toilet+hold+down+bolts&aqs=chrome.0.0l6.8822j0j7&sourceid=chrome&ie=UTF-8 Charlie Virus-free. www.avast.com <#DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2> On Tue, Apr 23, 2019 at 6:58 AM Paul Happ wrote: > Hi, > > I have B&C's FOT on my RV-8 firewall. It comes with brass hardware. > > However I need a longer bolt for the thickness of the connectors for the > standard battery and engine grounds. In AC 43.13-1B (11-76 11-79) I see > very specific material types called out for bonding connection hardware. > > Question is, do I need to stick with brass or can I go with the standard > cadmium plated AN hardware we use everywhere else in our homebuilts? If > Bob suggests brass, what's a good supplier? > > ________________________________________________________________________________
From: Ken Ryan <keninalaska(at)gmail.com>
Date: Apr 23, 2019
Subject: Re: FOT Hardware
Please remind me, what is FOT? On Tue, Apr 23, 2019, 04:20 Kelly McMullen wrote: > kellym(at)aviating.com> > > With large current connectors, such as battery ground and engine ground > you do NOT need to connect to the FOT. Connect to any bolt going through > the firewall and you will be fine. The FOT grounds are for avionics that > are low current, prone to ground loops etc. Your high current > connections are fine using the metal airframe for ground. AN hardware is > also fine for those connections. If you try to stack those large > connectors all together with the bolt going through your FOT you are > asking for something not connecting well. On my RV-10 Vans has the > engine ground using the engine mount firewall bolts as the engine ground > connection. Maybe not ideal, but it works. > > On 4/23/2019 4:52 AM, Paul Happ wrote: > > Hi, > > > > I have B&C's FOT on my RV-8 firewall. It comes with brass hardware. > > > > However I need a longer bolt for the thickness of the connectors for the > > standard battery and engine grounds. In AC 43.13-1B (11-76 11-79) I > > see very specific material types called out for bonding connection > > hardware. > > > > Question is, do I need to stick with brass or can I go with the > > standard cadmium plated AN hardware we use everywhere else in our > > homebuilts? If Bob suggests brass, what's a good supplier? > > > > > > ________________________________________________________________________________
From: Art Zemon <art(at)zemon.name>
Date: Apr 23, 2019
Subject: Re: FOT Hardware
forest of tabs On Tue, Apr 23, 2019 at 10:51 AM Ken Ryan wrote: > Please remind me, what is FOT? > -- https://CheerfulCurmudgeon.com/ *"Love wins. Love always wins." Morrie Schwartz* ________________________________________________________________________________
From: James Quinn <jquinn3(at)gmail.com>
Date: Apr 23, 2019
Subject: Re: How to submit a reliable essay?
To Richard - Well said! On Mon, Apr 22, 2019 at 10:33 PM Richard Girard wrote : > Chief, You just announced to the world on a forum dedicated to crafting > aircraft electrical systems that you intend to cheat in order to pile it > higher and deeper. You know how nothing ever goes away on the internet? > Perhaps this is a good time for you to re-think your life plan. As the ki ds > say, Just sayin' > > Rick > > On Mon, Apr 22, 2019 at 9:20 AM kratos wrote : > >> steamcsgogrizzly(at)gmail.com> >> >> I want to order thesis on https://paperleaf.ca/do-my-homework/ so the >> defence would be assessed with highest mark. I know there is a lot of wh at >> they do, abstracts and homeworks are among them for sure. There are very >> good reviews about them. What can you say about this service? Should I >> trust them? This thesis is really important for me, it`s just that I can `t >> screw this up. >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=488859#488859 >> >> >> >> >> >> >> ========== >> - >> Electric-List" rel="noreferrer" target="_blank"> >> http://www.matronics.com/Navigator?AeroElectric-List >> ========== >> FORUMS - >> eferrer" target="_blank">http://forums.matronics.com >> ========== >> WIKI - >> errer" target="_blank">http://wiki.matronics.com >> ========== >> b Site - >> -Matt Dralle, List Admin. >> rel="noreferrer" target="_blank">http://www.matronics.com/contributi on >> ========== >> >> >> >> > > -- > =9CBlessed are the cracked, for they shall let in the light. =9D Groucho Marx > <http://www.goodreads.com/author/show/43244.Groucho_Marx> > > ________________________________________________________________________________
From: William Greenley <wgreenley(at)gmail.com>
Date: Apr 23, 2019
Subject: Re: How to submit a reliable essay?
This could also just be part of a Gorilla marketing campaign for the service. On Tue, Apr 23, 2019 at 2:39 PM James Quinn wrote: > To Richard - Well said! > > On Mon, Apr 22, 2019 at 10:33 PM Richard Girard > wrote: > >> Chief, You just announced to the world on a forum dedicated to crafting >> aircraft electrical systems that you intend to cheat in order to pile it >> higher and deeper. You know how nothing ever goes away on the internet? >> Perhaps this is a good time for you to re-think your life plan. As the k ids >> say, Just sayin' >> >> Rick >> >> On Mon, Apr 22, 2019 at 9:20 AM kratos >> wrote: >> >>> steamcsgogrizzly(at)gmail.com> >>> >>> I want to order thesis on https://paperleaf.ca/do-my-homework/ so the >>> defence would be assessed with highest mark. I know there is a lot of w hat >>> they do, abstracts and homeworks are among them for sure. There are ver y >>> good reviews about them. What can you say about this service? Should I >>> trust them? This thesis is really important for me, it`s just that I ca n`t >>> screw this up. >>> >>> >>> >>> >>> Read this topic online here: >>> >>> http://forums.matronics.com/viewtopic.php?p=488859#488859 >>> >>> >>> >>> >>> >>> >>> ========== >>> - >>> Electric-List" rel="noreferrer" target="_blank"> >>> http://www.matronics.com/Navigator?AeroElectric-List >>> ========== >>> FORUMS - >>> eferrer" target="_blank">http://forums.matronics.com >>> ========== >>> WIKI - >>> errer" target="_blank">http://wiki.matronics.com >>> ========== >>> b Site - >>> -Matt Dralle, List Admin. >>> rel="noreferrer" target="_blank">http://www.matronics.com/contribut ion >>> ========== >>> >>> >>> >>> >> >> -- >> =9CBlessed are the cracked, for they shall let in the light. =9D Groucho >> Marx <http://www.goodreads.com/author/show/43244.Groucho_Marx> >> >> ________________________________________________________________________________
From: Sebastien <cluros(at)gmail.com>
Date: Apr 23, 2019
Subject: Re: How to submit a reliable essay?
Guerilla. Gorillas are quite different. It's obviously not genuine. On Tue, Apr 23, 2019, 14:47 William Greenley wrote: > This could also just be part of a Gorilla marketing campaign for the > service. > > On Tue, Apr 23, 2019 at 2:39 PM James Quinn wrote: > >> To Richard - Well said! >> >> On Mon, Apr 22, 2019 at 10:33 PM Richard Girard >> wrote: >> >>> Chief, You just announced to the world on a forum dedicated to crafting >>> aircraft electrical systems that you intend to cheat in order to pile i t >>> higher and deeper. You know how nothing ever goes away on the internet? >>> Perhaps this is a good time for you to re-think your life plan. As the kids >>> say, Just sayin' >>> >>> Rick >>> >>> On Mon, Apr 22, 2019 at 9:20 AM kratos >>> wrote: >>> >>>> steamcsgogrizzly(at)gmail.com> >>>> >>>> I want to order thesis on https://paperleaf.ca/do-my-homework/ so the >>>> defence would be assessed with highest mark. I know there is a lot of what >>>> they do, abstracts and homeworks are among them for sure. There are ve ry >>>> good reviews about them. What can you say about this service? Should I >>>> trust them? This thesis is really important for me, it`s just that I c an`t >>>> screw this up. >>>> >>>> >>>> >>>> >>>> Read this topic online here: >>>> >>>> http://forums.matronics.com/viewtopic.php?p=488859#488859 >>>> >>>> >>>> >>>> >>>> >>>> >>>> ========== >>>> - >>>> Electric-List" rel="noreferrer" target="_blank"> >>>> http://www.matronics.com/Navigator?AeroElectric-List >>>> ========== >>>> FORUMS - >>>> eferrer" target="_blank">http://forums.matronics.com >>>> ========== >>>> WIKI - >>>> errer" target="_blank">http://wiki.matronics.com >>>> ========== >>>> b Site - >>>> -Matt Dralle, List Admin. >>>> rel="noreferrer" target="_blank">http://www.matronics.com/contribu tion >>>> ========== >>>> >>>> >>>> >>>> >>> >>> -- >>> =9CBlessed are the cracked, for they shall let in the light. =9D Groucho >>> Marx <http://www.goodreads.com/author/show/43244.Groucho_Marx> >>> >>> ________________________________________________________________________________
Subject: Re: The joys of a Z-14 during an charging system failure
From: "supik" <bionicad(at)hotmail.com>
Date: Apr 23, 2019
Thanks for sharing your experience! -------- Igor RV10 in progress Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488911#488911 ________________________________________________________________________________
From: bob noffs <icubob(at)gmail.com>
Date: Apr 23, 2019
Subject: Re: FOT Hardware
forest of tabs On Tue, Apr 23, 2019 at 11:54 AM Art Zemon wrote: > forest of tabs > > > On Tue, Apr 23, 2019 at 10:51 AM Ken Ryan wrote: > >> Please remind me, what is FOT? >> > > -- > https://CheerfulCurmudgeon.com/ > > *"Love wins. Love always wins." Morrie Schwartz* > ________________________________________________________________________________
Date: Apr 26, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: One sender 2 indicators
Modern instrumentation generally present a very small load on the sensor driving it. I.e. has a high input impedance. You can probably parallel the two displays with no difficulty. Power the sensor from ONE source only. Tie grounds for the indicators and sensor to your avionics ground feature. Parallel only the 0-5v signal to the pair of displays. Bob . . . At 04:56 AM 4/23/2019, you wrote: >Thanks bob, > >Indicator 1---Dynon Skyviwew requires 0-5V >Indicator 2 Real World Solutions EM-3 (rotary) requires 0-5V > >The senders are 0-5V , Prinsten > >Rich > >In a message dated 4/22/2019 10:37:52 PM Central Standard Time, >nuckolls.bob(at)aeroelectric.com writes: > >At 10:24 PM 4/22/2019, you wrote: > > >Gents and ladies. Can one capacitive fuel level sender ( 0 to 5v) be >connected to 2 electronic indicators ??? > > > Absolutely . . . but it may take some > 'system integration'. What kind of > 'indicators' come with the system? > > > Bob . . . Bob . . . ________________________________________________________________________________
From: A R Goldman <argoldman(at)aol.com>
Date: Apr 26, 2019
Subject: Re: One sender 2 indicators
Thanks bob. That=99s good news Rich Sent from my iPhone > On Apr 26, 2019, at 8:40 AM, Robert L. Nuckolls, III <nuckolls.bob@aeroele ctric.com> wrote: > > Modern instrumentation generally present a very > small load on the sensor driving it. I.e. has > a high input impedance. > > You can probably parallel the two displays > with no difficulty. Power the sensor from > ONE source only. Tie grounds for the indicators > and sensor to your avionics ground feature. > Parallel only the 0-5v signal to the pair of > displays. > > Bob . . . > > At 04:56 AM 4/23/2019, you wrote: >> Thanks bob, >> >> Indicator 1---Dynon Skyviwew requires 0-5V >> Indicator 2 Real World Solutions EM-3 (rotary) requires 0-5V >> >> The senders are 0-5V , Prinsten >> >> Rich >> >> In a message dated 4/22/2019 10:37:52 PM Central Standard Time, nuckolls. bob(at)aeroelectric.com writes: >> >> At 10:24 PM 4/22/2019, you wrote: >> >> >> Gents and ladies. Can one capacitive fuel level sender ( 0 to 5v) be conn ected to 2 electronic indicators ??? >> >> >> Absolutely . . . but it may take some >> 'system integration'. What kind of >> 'indicators' come with the system? >> >> >> Bob . . . > ========================== ========================== ========================== ========================== ========================== ========================== ====================== ________________________________________________________________________________
Subject: Tachometer Mitchell Rotax 912
From: DANIEL PELLETIER <pelletie1959(at)me.com>
Date: Apr 28, 2019
Anyone can tell me how to wire my tachometer Mitchell D1-112-5240. There is 3 pins on the backplate G for the ground and a + and -. From my Rotax 912 uls, I understand that I must use the blue/yellow and the white/yellow as it appears on that instructions. https://www.manualslib.com/manual/847567/Rotax-912-Series.html?page=118#manual Which oen is the (+) and which one is the (-)? Daniel Pelletier Envoy de mon iPad ________________________________________________________________________________
Subject: Re: Tachometer Mitchell Rotax 912
From: "user9253" <fransew(at)gmail.com>
Date: Apr 28, 2019
The Blu/Yel and Wht/Yel wires are correct for the tach coil. But they are AC, not DC. The Mitchell website lists the D1-112-5240 as Special-Rotax 914. That infers that it is made for an AC tach signal. But it is best to call the manufacturer to verify. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488992#488992 ________________________________________________________________________________
Date: Apr 30, 2019
Subject: Re: Tachometer Mitchell Rotax 912
From: Roger Curtis <rnjcurtis(at)charter.net>
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Date: Apr 30, 2019
From: Ernest Christley <echristley(at)att.net>
Subject: Re: Tachometer Mitchell Rotax 912
Check your spam folder. We've been having an increase in spam messages get through to the list late ly.=C2- The filters many providers have will have trained to more likely detect the list messages as spam. rter.net> wrote: I wasn't getting emails from the list for quite some time, but mysterious ly I got 2 yesterday.=C2- Anyone know why? Roger Sent from my Verizon Wireless 4G LTE smartphone -------- Original message -------- From: user9253 <fransew(at)gmail.com> Date: 04/28/2019 15:22 (GMT-05:00) Subject: AeroElectric-List: Re: Tachometer Mitchell Rotax 912 The Blu/Yel and Wht/Yel wires are correct for the tach coil.=C2- But they are AC, not DC.=C2- The Mitchell website lists the D1-112-5240 as Specia l-Rotax 914.=C2- That infers that it is made for an AC tach signal.=C2- But it is best to call the manufacturer to verify. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=488992#488992 ric-List Email Forum - -=C2-=C2- - MATRONICS WEB FORUMS - -=C2- - NEW MATRONICS LIST WIKI - - - List Contribution Web Site - -=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2- =C2-=C2-=C2-=C2-=C2- -Matt Dralle, List Admin. ________________________________________________________________________________
Subject: ovm
From: "bobnoffs" <icubob(at)gmail.com>
Date: May 01, 2019
hi all, the past 6 months i have spent time looking into ovm's. i have just completed installation and tested one from perihelion. as the ad says 'about the size of a domino'. it actuates a relay on the output of my alternator. instructions and schematics were excellent and eric [owner] was very helpful. very simple. at 16.2 volts this unit opens the circuit to the relay coil and lights up an led on the panel. bob noffs Read this topic online here: http://forums.matronics.com/viewtopic.php?p=489034#489034 ________________________________________________________________________________
Subject: TWISTED PAIRS
From: "John M Tipton" <john(at)tiptonuk.eu>
Date: May 01, 2019
Hi Guys (Bob) When a twisted pair is required (eg: Power and ground to Radio), do you take both back to the fuse panel, then lead off the ground wire to the ground block ( which is a return route - L form) or lead off the ground wire to the ground block en route (it's only half distance to the ground block - ie: T form) To clarify: the route to the ground block is 15 inches and to the Fuse bus 30 inches. Regards John Read this topic online here: http://forums.matronics.com/viewtopic.php?p=489037#489037 ________________________________________________________________________________
Date: May 01, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: TWISTED PAIRS
At 10:43 AM 5/1/2019, you wrote: > >Hi Guys (Bob) > >When a twisted pair is required (eg: Power and ground to Radio), do >you take both back to the fuse panel, then lead off the ground wire >to the ground block ( which is a return route - L form) or lead off >the ground wire to the ground block en route (it's only half >distance to the ground block - ie: T form) > >To clarify: the route to the ground block is 15 inches and to the >Fuse bus 30 inches. I can't imagine why anyone would twist the ground and power wires on any device (other than the illumination lamp to a whisky compass up on the windshield). What's the product and what, if any, reason is given in instructions for doing this to the wires? Bob . . . ________________________________________________________________________________
From: <jim(at)PoogieBearRanch.com>
Subject: TWISTED PAIRS
Date: May 01, 2019
Doesn't the remote panel switch for ELTs generally specify the use of twisted-pair wiring? Seems like I recall seeing that when I was considering replacing my ELT. Jim Parker -------- Original Message -------- Subject: Re: AeroElectric-List: TWISTED PAIRS From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com> Date: Wed, May 01, 2019 4:35 pm At 10:43 AM 5/1/2019, you wrote: Hi Guys (Bob) When a twisted pair is required (eg: Power and ground to Radio), do you take both back to the fuse panel, then lead off the ground wire to the ground block ( which is a return route - L form) or lead off the ground wire to the ground block en route (it's only half distance to the ground block - ie: T form) To clarify: the route to the ground block is 15 inches and to the Fuse bus 30 inches. I can't imagine why anyone would twist the ground and power wires on any device (other than the illumination lamp to a whisky compass up on the windshield). What's the product and what, if any, reason is given in instructions for doing this to the wires? Bob . . . ________________________________________________________________________________
From: Art Zemon <art(at)zemon.name>
Date: May 01, 2019
Subject: Re: TWISTED PAIRS
My Artex did not -- Art Z. Sent from my phone. Please excuse brevity and bizarre typos. On Wed, May 1, 2019, 6:34 PM wrote: > > Doesn't the remote panel switch for ELTs generally specify the use of > twisted-pair wiring? Seems like I recall seeing that when I was > considering replacing my ELT. > > > Jim Parker > > -------- Original Message -------- > Subject: Re: AeroElectric-List: TWISTED PAIRS > From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com> > Date: Wed, May 01, 2019 4:35 pm > To: aeroelectric-list(at)matronics.com > > At 10:43 AM 5/1/2019, you wrote: > > > > Hi Guys (Bob) > > When a twisted pair is required (eg: Power and ground to Radio), do you > take both back to the fuse panel, then lead off the ground wire to the > ground block ( which is a return route - L form) or lead off the ground > wire to the ground block en route (it's only half distance to the ground > block - ie: T form) > > To clarify: the route to the ground block is 15 inches and to the Fuse > bus 30 inches. > I can't imagine why anyone would twist > the ground and power wires on any device > (other than the illumination lamp to a > whisky compass up on the windshield). > > What's the product and what, if any, reason > is given in instructions for doing this > to the wires? > > > Bob . . . > > ________________________________________________________________________________
Subject: Re: TWISTED PAIRS
From: "John M Tipton" <john(at)tiptonuk.eu>
Date: May 02, 2019
Hi Bob Here is an example of twisted pairs (even twisted trio) you asked for my EZpilot (A/p): file:///C:/Users/John%20Tipton/Downloads/EZ%20Pilot%20Manual%20rev%202.5%20.pdf I hope that works and it on page 36: Regards John Read this topic online here: http://forums.matronics.com/viewtopic.php?p=489049#489049 ________________________________________________________________________________
Subject: Re: TWISTED PAIRS
From: "John M Tipton" <john(at)tiptonuk.eu>
Date: May 02, 2019
Hi Bob Try this: https://www.trioavionics.com/EZ%20Pilot%20Manual%20rev%202.5%20.pdf Page 36 John Read this topic online here: http://forums.matronics.com/viewtopic.php?p=489050#489050 ________________________________________________________________________________
Subject: Re: TWISTED PAIRS
From: "user9253" <fransew(at)gmail.com>
Date: May 02, 2019
John, The link that you posted points to a file on your hard drive. Below is a link to the EZ Pilot Operation and Installation Manual on Trio Avionics website: https://www.trioavionics.com/EZ%20Pilot%20Manual%20rev%202.5%20.pdf -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=489051#489051 ________________________________________________________________________________
Date: May 02, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: TWISTED PAIRS
At 06:18 PM 5/1/2019, you wrote: > >Doesn't the remote panel switch for ELTs generally specify the use of >twisted-pair wiring? Seems like I recall seeing that when I was >considering replacing my ELT. Could be . . . and I too have suggested it for situations where one is building a long run of 2 or more wires. I've often used a drill motor to build an independent bundle of wires, usually small (22 or 20AWG max) that all terminated in the same place. Twisting is, at best, a matter of craftsmanship/convenience. A bundle of wires in a 'straight lay' is stiff while a twisted array remains flexible while physically constrained in a handy bundle. When building pendant cables for ground test equipment, I often twist the array of wires before pulling them through a 'snake skin' . . . makes for a really compliant test tool. Mitigation of magnetic/electro-static coupling by twisting SEEMS like a good idea . . . except that those coupling modes are exceedingly weak and practical ONLY when the pair to be twisting is either a STRONG potential antagonist or VULNERABLE victim. The DC power leads are NOT potential antagonists nor are they vulnerable. The fact that either of these conditions is a consideration for integrating a particular electro-whizzy into your airplane is a CONFESSION of poor attention to details . . . like Mil-Std-704, DO-160, etc . . . or a lack of understanding. It's like the ol' avionics master switch meme intended to ward off evil, non-existent 'spikes' while cranking an engine. Once planted, it will grow and thrive like an intellectual fungus long after advances in understanding and application of the SCIENCE has shown it to be floobydust. The short answer is: when your electro-whizzy's installation manual calls for twisting for 'noise' or avionics master switch for 'spikes', a healthy dose of skepticism is called for. Bob . . . ________________________________________________________________________________
Date: May 02, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: TWISTED PAIRS
At 04:07 AM 5/2/2019, you wrote: > >Hi Bob > >Here is an example of twisted pairs (even twisted trio) you asked >for my EZpilot (A/p): > >file:///C:/Users/John%20Tipton/Downloads/EZ%20Pilot%20Manual%20rev%202.5%20.pdf > >I hope that works and it on page 36: The folks who wrote this did a better than average job, but their lack of experience in air-frame wiring is obvious. The narrative about wire sizes is startling. 24AWG wire in an airframe is more difficult to work with . . . 26AWG would NOT be recommended. I would not suggest such a thing for OBAM aircraft and would think LONG and HARD before calling it out in a TC aircraft. Premier (B390) airframe wiring used a lot of 24 . . . but this was a 'busy' airplane with miles of wire in it. Weight savings was significant. But the people who had to work with it on the line and in the field were less than enthusiastic. Our airplanes (with mere dozens of feet of wire), hooking up with smaller than 22AWG is of no practical benefit. The shielded trios use to wire the servos is handy from a fabrication/ installation perspective. The EMC considerations for using a shielded trio may be (but unlikely) valid. But using off- the-spool, pre-twisted, pre-twisted, shielded wire is very convenient. Bob . . . ________________________________________________________________________________
Date: May 02, 2019
From: Ernest Christley <echristley(at)att.net>
Subject: Re: TWISTED PAIRS
I like to twist power and ground for organizational reasons.=C2- It just cleans up the installation. kolls.bob(at)aeroelectric.com> wrote: At 10:43 AM 5/1/2019, you wrote: --> AeroElectric-List messageposted by: "John M Tipton" Hi Guys (Bob) When a twisted pair is required (eg: Power and ground to Radio), do youtake both back to the fuse panel, then lead off the ground wire to theground bl ock=C2- ( which is a return route - L form) or lead off theground wire to the ground block en route (it's only half distance to theground block - ie : T form) To clarify: the route to the ground block is 15 inches and to the Fusebus 3 0 inches. =C2- I can't imagine why anyone would twist =C2- the ground and power wires on any device =C2- (other than the illumination lamp to a =C2- whisky compass up on the windshield). =C2- What's the product and what, if any, reason =C2- is given in instructions for doing this =C2- to the wires? =C2- Bob . . . ________________________________________________________________________________
Date: May 02, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: TWISTED PAIRS
At 09:18 AM 5/2/2019, you wrote: >I like to twist power and ground for organizational reasons. It >just cleans up the installation. Hear hear! Bob . . . ________________________________________________________________________________
From: skywagon185guy <skywagon185(at)gmail.com>
Date: May 02, 2019
Subject: Re: ovm
Only an assumption, but, I would think that the ovm trip setting should be lower than 16.2 vdc. Maybe in the 15 volt range. It would be great if someone with battery experience details would chime in on how high the charge voltage rate can go before starting to "cook" our aviation type batteries. On Wed, May 1, 2019 at 5:00 AM bobnoffs wrote: > > hi all, > the past 6 months i have spent time looking into ovm's. i have just > completed installation and tested one from perihelion. as the ad says > 'about the size of a domino'. it actuates a relay on the output of my > alternator. instructions and schematics were excellent and eric [owner] was > very helpful. > very simple. at 16.2 volts this unit opens the circuit to the relay coil > and lights up an led on the panel. > bob noffs > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=489034#489034 > > ________________________________________________________________________________
From: <billhuntersemail(at)gmail.com>
Subject: GRT EIS Issues When Transmitting
Date: May 02, 2019
Greeting, I am posting for a friend who fly a Velocityand I will get him to sign up for the Aeroelectric. His Question: I need help with further troubleshooting an anomaly. When I key the radio, all EGT & CHT temps drop about 25 degrees and stay there until the transmission is released at which time they return to normal. This is repeatable with the engine running or not. The EIS has been replaced with a brand new one. I have swapped radios on the antenna. Whichever radio is using the stbd antenna causes the anomaly. I inspected the antenna wire (RG-400) as much as possible without removing it. No wear or nicks. System, both EIS and radios have been flawless since installation in 2016. Have even installed a ferrite sleeve on the cht/egt wire bundle. No change. Transmission and reception on the radio is loud and clear. I have a GRT EIS mounted [at the back of the copilot side of the airplane] on the floor. The wires run through the [fiberglass conduit] to the engine. The closest the antenna gets to the EIS is about 18 inches. Thanks, Bill Hunter ________________________________________________________________________________
Date: May 02, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: ovm
At 01:32 PM 5/2/2019, you wrote: >Only an assumption, but, I would think that the >ovm trip setting should be lower than 16.2 vdc. >Maybe in the 15 volt range. >It would be great if someone with battery >experience details would chime in on how high >the charge voltage rate can go before starting >to "cook"=C2 our aviation type=C2 batteries. First of all, OV conditions are first of all rare. Second, they almost never present a 'creeping rise' in bus voltage. OV regulation failures tend to be gross over excitation events that cause an alternator to deliver a constant current (slightly higher than its nameplate rating) with no practical limit to the limit to the alternator's UNLOADED output. The key word is UNLOADED . . . there are ship's accessories on line . . . then there's a battery that will attempt to absorb what energy is left over between alternator ratings and ship's loads. Hence, the voltage doesn't 'creep', rather it will rise at some observable rate over a period of seconds to perhaps a couple of minutes. OV protection systems are generally designed to trip for any ov condition that exceeds 16.0 (32.0) volts for something on the order of 500 milliseconds (The DO-160 stand off value for 20.0/40.0v is 1.0 second). In the exceedingly rare case that your regulator decides to do the creepy thing, it will no doubt be so slow that you'll easily know that something is amiss from observation of ship's various voltage displays. So, Eric's selected calibration point for ov trip is consistent with legacy design goals and very conservative in light of DO-160 qualification protocols along with alternator/battery performance under demonstrated ov stress. Bob . . . ________________________________________________________________________________
Subject: Re: ovm
From: Charlie England <ceengland7(at)gmail.com>
Date: May 02, 2019
On 5/2/2019 7:11 PM, Robert L. Nuckolls, III wrote: > At 01:32 PM 5/2/2019, you wrote: >> Only an assumption, but, I would think that the ovm trip setting >> should be lower than 16.2 vdc. >> Maybe in the 15 volt range. >> It would be great if someone with battery experience details would >> chime in on how high the charge voltage rate can go before starting >> to "cook" our aviation type batteries. > > First of all, OV conditions are first of all rare. > Second, they almost never present a 'creeping rise' in > bus voltage. OV regulation failures tend to be > gross over excitation events that cause an > alternator to deliver a constant current > (slightly higher than its nameplate rating) > with no practical limit to the limit to > the alternator's UNLOADED output. > > The key word is UNLOADED . . . there are > ship's accessories on line . . . then there's > a battery that will attempt to absorb what > energy is left over between alternator ratings > and ship's loads. > > Hence, the voltage doesn't 'creep', rather > it will rise at some observable rate over > a period of seconds to perhaps a couple of > minutes. OV protection systems are generally > designed to trip for any ov condition that > exceeds 16.0 (32.0) volts for something > on the order of 500 milliseconds */(The > DO-160 stand off value for 20.0/40.0v is > 1.0 second). > > /* In the exceedingly rare case that your > regulator decides to do the creepy thing, > it will no doubt be so slow that you'll > easily know that something is amiss from > observation of ship's various voltage > displays. > > So, Eric's selected calibration point for > ov trip is consistent with legacy > design goals and very conservative in > light of DO-160 qualification protocols > along with alternator/battery performance under > demonstrated ov stress. > > > Bob . . . > And, if you assume that with a 'modern' panel, the engine monitor will have configurable voltage limits for its alarm circuitry, you can set the hi V alarm point right at the battery's max allowable, get notified if that happening, and avoid nuisance trips by the OVM. --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
From: Art Zemon <art(at)zemon.name>
Date: May 02, 2019
Subject: Re: TWISTED PAIRS
I didn't twist much of anything. I used red and black wire and laced the bundles. It ended up looking nice and the lacing was peaceful, satisfying work. I did twist the wires for my OAT probe and that was just to make the pair easier to handle since it runs the length of the fuselage. -- Art Z. Sent from my phone. Please excuse brevity and bizarre typos. ________________________________________________________________________________
Subject: Re: GRT EIS Issues When Transmitting
From: "jjshultz" <jjshultz(at)cablemo.net>
Date: May 03, 2019
I had an identical issue with my GRT EIS and an older NARCO comm radio. I surmised that the radio antenna cable was affecting the EIS EGT/CHT probe thermocouple wires leading into the EIS. I installed about 8-10 ferrite beads over the antenna cable and the EIS data wire bundle, and it helped reduce the effect. However, the ultimate solution was to reroute the radio antenna wire completely away from the EIS wires. This solved the problem completely. Although it may not be convenient to separate the antenna cable and EIS wires, I suggest that is the best approach here. Jeff Read this topic online here: http://forums.matronics.com/viewtopic.php?p=489081#489081 ________________________________________________________________________________
From: skywagon185guy <skywagon185(at)gmail.com>
Date: May 03, 2019
Subject: Re: ovm
Very good point... "creep vs. nearly instantly"..! As you figured out, I was thinking creep and that is not the real world action.. Thanks for the details.... On Thu, May 2, 2019 at 5:16 PM Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > At 01:32 PM 5/2/2019, you wrote: > > Only an assumption, but, I would think that the ovm trip setting should b e > lower than 16.2 vdc. > Maybe in the 15 volt range. > It would be great if someone with battery experience details would chime > in on how high the charge voltage rate can go before starting to "cook" =C3=82 > our aviation type=C3=82 batteries. > > > First of all, OV conditions are first of all rare. > Second, they almost never present a 'creeping rise' in > bus voltage. OV regulation failures tend to be > gross over excitation events that cause an > alternator to deliver a constant current > (slightly higher than its nameplate rating) > with no practical limit to the limit to > the alternator's UNLOADED output. > > The key word is UNLOADED . . . there are > ship's accessories on line . . . then there's > a battery that will attempt to absorb what > energy is left over between alternator ratings > and ship's loads. > > Hence, the voltage doesn't 'creep', rather > it will rise at some observable rate over > a period of seconds to perhaps a couple of > minutes. OV protection systems are generally > designed to trip for any ov condition that > exceeds 16.0 (32.0) volts for something > on the order of 500 milliseconds > > > *(The DO-160 stand off value for 20.0/40.0v is 1.0 second). * In the > exceedingly rare case that your > regulator decides to do the creepy thing, > it will no doubt be so slow that you'll > easily know that something is amiss from > observation of ship's various voltage > displays. > > So, Eric's selected calibration point for > ov trip is consistent with legacy > design goals and very conservative in > light of DO-160 qualification protocols > along with alternator/battery performance under > demonstrated ov stress. > > > Bob . . . > ________________________________________________________________________________
Subject: Re: IMPORTANCE OF ESSAY WRITING
From: "meoos" <lolayewe(at)linx.email>
Date: May 04, 2019
I want to order thesis on https://paperleaf.ca/do-my-homework/ so the defence would be assessed with highest mark. I know there is a lot of what they do, abstracts and homeworks are among them for sure. There are very good reviews about them. What can you say about this service? Should I trust them? This thesis is really important for me, it`s just that I can`t screw this up. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=489084#489084 ________________________________________________________________________________
Date: May 04, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: GRT EIS Issues When Transmitting
Greeting, I am posting for a friend who fly a Velocity?and I will get him to sign up for the Aeroelectric. His Question: I need help with further troubleshooting an anomaly. When I key the radio, all EGT & CHT temps drop about 25 degrees and stay there until the transmission is released at which time they return to normal. This is repeatable with the engine running or not. The EIS has been replaced with a brand new one. I have swapped radios on the antenna. Whichever radio is using the stbd antenna causes the anomaly. I inspected the antenna wire (RG-400) as much as possible without removing it. No wear or nicks. System, both EIS and radios have been flawless since installation in 2016. ALL instrumentation-grade electro-whizzies have SOME vulnerability to strong local radio energy. When design goals target installation in aircraft, the prudent designer will consider building a certain level of tolerance to radio energy. If the device is destined to fly in TC aircraft, then legacy qualification testing will have been conducted to verify the designer's successful achievement of design goals. I was unable to quickly locate any info on GRT claims for environmental robustness but they've been in the game for a long time. It seems likely that their products demonstrate adequate robustness to EM radiation. Further, the difficulty you're citing is a new condition which suggests a profound CHANGE in conditions between the antagonist/propagation-path/victim triad. As a general rule, electro-whizzies once demonstrated to meet design goals do not suddenly go "weak" with respect to electro-magnetic compatibility. This is why the FIRST line of investigation involves researching the propagation-path which generally consists of things 'hung out in the breeze' with respect to potential for damage or failure. The fact that one of two antennas is unique to the symptoms strongly suggests some CHANGE in the pathway between connector at the radio and the antenna itself. The first thing I do in these cases is check antenna SWR (and compare with other antenna). I think it likely that you'll find the 'bad' antenna has a much higher SWR. Damaged coax is the LEAST likely cause. Disconnection of either the center conductor or shield at the connectors is most likely. A very reasonable test tool for pursuing this investigation is seen here: https://tinyurl.com/y64t9nse Emacs! (caution, there are both VHF/UHF and HF versions . . . get the VHF/UHF device) You'll probably also need a two-pak of these adapters: https://tinyurl.com/y66wn6ua and a short BncM to BncM jumper cable https://tinyurl.com/y3b7lvfp Have even installed a ferrite sleeve on the cht/egt wire bundle. No change. Transmission and reception on the radio is loud and clear. Ferrite sleeves are marginally effective in meeting original design goals for EMC . . . we used to see these included in computer interconnect cables . . . Emacs! . . . but in the aviation world, they're considered an un-acceptable 'band-aid' to a problem that should be taken care of INSIDE the electro-whizzies. I don't even have such things in my inventory. I have a GRT EIS mounted [at the back of the copilot side of the airplane] on the floor. The wires run through the [fiberglass conduit] to the engine. The closest the antenna gets to the EIS is about 18 inches. I presume your talking about the ANTENNA COAX here . . . which should never be a factor in preventing/fixing an EMC problem. In the TC aircraft world, coax cables are routinely routed in bundles with the most vulnerable and antagonistic of wires on the aircraft. The coax itself can become problematic when it's improperly terminated as discussed above. Bob . . . ________________________________________________________________________________
From: William Hunter <billhuntersemail(at)gmail.com>
Date: May 04, 2019
Subject: Re: GRT EIS Issues When Transmitting
Bob, As always I am grateful for your help. I forwarded your response to my friend on the Velocity Owners Builders Association forum and encouraged him to join the aeroelectric list. A bunch of the VOBA guys are already here and I hope more will join up. I will report back on what he discovered the problem was. Thanks, Bill Hunter On Sat, May 4, 2019, 08:39 Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > Greeting, > > > I am posting for a friend who fly a Velocity?and I will get him to sign up > for the Aeroelectric. > > > His Question: > > I need help with further troubleshooting an anomaly. > When I key the radio, all EGT & CHT temps drop about > 25 degrees and stay there until the transmission is > released at which time they return to normal. This is > repeatable with the engine running or not. The EIS > has been replaced with a brand new one. I have swapped > radios on the antenna. Whichever radio is using > the stbd antenna causes the anomaly. I inspected > the antenna wire (RG-400) as much as possible without > removing it. No wear or nicks. System, both EIS and > radios have been flawless since installation in 2016. > > ALL instrumentation-grade electro-whizzies > have SOME vulnerability to strong local > radio energy. When design goals target > installation in aircraft, the prudent > designer will consider building > a certain level of tolerance to radio > energy. If the device is destined to > fly in TC aircraft, then legacy qualification > testing will have been conducted to verify > the designer's successful achievement of > design goals. > > I was unable to quickly locate any info > on GRT claims for environmental robustness > but they've been in the game for a long > time. It seems likely that their products > demonstrate adequate robustness to EM > radiation. > > Further, the difficulty you're citing > is a new condition which suggests a > profound CHANGE in conditions between > the antagonist/propagation-path/victim > triad. > > As a general rule, electro-whizzies once > demonstrated to meet design goals do > not suddenly go "weak" with respect > to electro-magnetic compatibility. > > This is why the FIRST line of investigation > involves researching the propagation-path > which generally consists of things 'hung > out in the breeze' with respect to > potential for damage or failure. The > fact that one of two antennas is unique > to the symptoms strongly suggests some > CHANGE in the pathway between connector


March 22, 2019 - May 04, 2019

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