AeroElectric-Archive.digest.vol-pc

September 03, 2019 - October 15, 2019



      > 
      >     Here's a work-in-progress z-figure I've been
      >     massaging off and on for a few months.
      > 
      >     http://www.aeroelectric.com/PPS/Adobe_Architecture_Pdfs/ZxxP3_1BAT_DualAlt_BO-Boost.pdf
      > 
      > 
      >     One goal of several is to exploit the higher capacity
      >     pad-driven alternators . . . a thing we considered
      >     with Z10-20 a few years back.
      > 
      >     This has the three layer architecture of Z10-8 along
      >     with the e-bus, brown-out boost that was discussed
      >     here on the list a few months back.
      > 
      >     The value of an aux battery goes away . . . good
      >     thing . . . you almost can't have too few batteries.
      >     We're still stuck with one . . . only one.
      > 
      >     __
      > 
      >     __  Bob . . .
      > 
      > 
      > 
      > -- 
      > https://CheerfulCurmudgeon.com/
      > 
      > /Love the stranger for you yourselves were strangers in Egypt. /Deut. 10:19
      
      
________________________________________________________________________________
Subject: Harbor Freight hydraulic crimper messaroundary
From: "fidot" <web(at)79ft.net>
Date: Sep 03, 2019
Well folks, Will soon need to crimp a number of large AMP terminals to some large wires, and been playing around with a Harbor Freight hydraulic crimper I had for a while. I decided to write this report part to contribute, part to solicit thoughts and feedback. General notes: I got my crimper in ~2014, so YMMV (they might've changed the "jaw" dies). It has hexagonal dies, like the ones in "jaws.jpg" attachment below. Crimps were made, then hacksawed apart, and cut polished some with a deburring wheel. Setup: #8 wire in an AMP lug. My problem is, I always suspected that these jaw dies are mis-labeled, because using "nominal" dies does not produce a nice hexagonal crimp. Specifically, it feels like they are labeled about 4 AWG steps too high (ie, dies labeled 4 AWG have the hex "hole" that, when closed, is just larger than 8 AWG wire) And now, we get to the gist of this report. Test #1. Using jaws labeled for 8 AWG. Hex opening in them is much smaller than the wire. Notice how it's this weird pinched, rather than hexagonal, shape (especially well obvious on the cutaway pic). Also, crimping adds this weird "jog" to the length of the terminal. Overall though, aside from the strange shape, very good crimp. Note: on cutaway, the "spots" are dust specs I caught in the pic and noticed just now :(. They are not crimp defects, like in test #3 below). Test #2. Using jaws labeled for 6 AWG. Opening is still smaller than the wire. Initially, here, I got those "wings" to the crimp, too; but then I turned the crimp 90 degrees and crimped it again, "smashing them in". Notice how mangled up that whole business is (and without "smashing in" the "wings", it looks just like the #8 jaws crimp; just with thinner "wings"). Test #2. Using jaws labeled for 4 AWG. This procuced a nice hex, as expected; and no surprise - the opening on the jaws is just about the same size as the wire; so with added thickness of material from the terminal itself it went well. However, notice on the cutaway you can see some "spots" - those are "cavities", so makes me thing that it could've been compressed just a tad more. Overall, my personal thoughts? Either use nominal or 4 sizes "up" (test #1 or #3). I am probably leaning towards #1, because, though ugly, that crimp is _definitely_ not gonna rot from the inside. ... Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491172#491172 Attachments: http://forums.matronics.com//files/jaws_4_2_930.jpg http://forums.matronics.com//files/jaws_4_1_105.jpg http://forums.matronics.com//files/jaws_6_3_207.jpg http://forums.matronics.com//files/jaws_6_2_121.jpg http://forums.matronics.com//files/jaws_8_3_686.jpg http://forums.matronics.com//files/jaws_8_2_152.jpg http://forums.matronics.com//files/jaws_8_1_734.jpg http://forums.matronics.com//files/jaws_937.jpg ________________________________________________________________________________
Subject: Re: warning lights for engine T&Ps
From: "fatimaameen0" <lucasaiden88(at)gmail.com>
Date: Sep 04, 2019
Matronics Email Lists Forum Index -> AeroElectric-List is the topic of my assignment and I dont know anything about it. I am looking forward to give it a start but really dont know what to write and mention in my assignment as an opening base. I have https://easywritingservice.com/buy-term-papers/. Any help would really be appreciated here! Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491178#491178 ________________________________________________________________________________
Date: Sep 04, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: warning lights for engine T&Ps
At 05:10 AM 9/4/2019, you wrote: >"fatimaameen0" > >Matronics Email Lists Forum Index -> >AeroElectric-List is the topic of my assignment >and I don=99t know anything about it. I am >looking forward to give it a start but really >don=99t know what to write and mention in my >assignment as an opening base. I have >https://easywritingservice.com/buy-term-papers/. >Any help would really be appreciated here! An interloper of unknown intent . . . IGNORE Bob . . . ________________________________________________________________________________
Date: Sep 04, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Speaking of Aux Batteries
At 08:45 PM 9/3/2019, you wrote: >Bob, > >I like the concept of having the brown-out booster incorporated into >the core diagram. > >I think that you have stuff on the endurance bus that would be hard >for the brownout booster to run, In particular, the transponder and >the comm radio. My dual 10-inch screen EFIS consumes 2.8 amps >typical, 6.25 amps max. The Trig mode S transponder is rated at 3 >amps typical and 3 amps max. The comm radio is 0.5 amps typical, 3 amps max. > >So I would be happy with a brownout booster that could handle just >the EFIS at 2.8 amps, maybe 6 amps. As your diagram is drawn, were I >planning my electrical system I would think that I needed a brownout >booster that could supply 12.25 amps. That's a big difference. > >I think it would be cool to lose the endurance bus and add a light >that comes on when a) the airplane is running on the backup >alternator, and b) the battery is discharging. The light could say >something like "DON'T PANIC BUT IT'S TIME TO SHED SOME LOAD." > >Then add a brownout booster bus that has only the equipment on it >that needs to operate correctly during engine start, i.e., the >engine instruments. Boost converters are available for just about any size . . . but keep in mind that the 'boost' is necessary for a few hundred milliseconds and real loads are the standby values for transceivers . . . not the max. "Boosting" the e-bus to carry what ever your static endurance loads may be is entirely practical. The 'trick' is all in the timing. Boost has to initiate before the starter contactor closes and needs to sustain past (1) rise in battery voltage due to expiration of inrush current or (2) contactor opening, which ever happens first. I'm fiddling with some ways to get that to happen. Bob . . . ________________________________________________________________________________
From: Charlie England <ceengland7(at)gmail.com>
Date: Sep 04, 2019
Subject: Re: Harbor Freight hydraulic crimper messaroundary
On Wed, Sep 4, 2019 at 1:12 AM fidot wrote: > > Well folks, > > Will soon need to crimp a number of large AMP terminals to some large > wires, and been playing around with a Harbor Freight hydraulic crimper I > had for a while. > > I decided to write this report part to contribute, part to solicit > thoughts and feedback. > > General notes: > > I got my crimper in ~2014, so YMMV (they might've changed the "jaw" dies) . > > It has hexagonal dies, like the ones in "jaws.jpg" attachment below. > > Crimps were made, then hacksawed apart, and cut polished some with a > deburring wheel. > > Setup: #8 wire in an AMP lug. > > My problem is, I always suspected that these jaw dies are mis-labeled, > because using "nominal" dies does not produce a nice hexagonal crimp. > Specifically, it feels like they are labeled about 4 AWG steps too high > (ie, dies labeled 4 AWG have the hex "hole" that, when closed, is just > larger than 8 AWG wire) > > And now, we get to the gist of this report. > > Test #1. Using jaws labeled for 8 AWG. > > Hex opening in them is much smaller than the wire. > > Notice how it's this weird pinched, rather than hexagonal, shape > (especially well obvious on the cutaway pic). Also, crimping adds this > weird "jog" to the length of the terminal. Overall though, aside from the > strange shape, very good crimp. Note: on cutaway, the "spots" are dust > specs I caught in the pic and noticed just now :(. They are not crimp > defects, like in test #3 below). > > Test #2. Using jaws labeled for 6 AWG. > > Opening is still smaller than the wire. > > Initially, here, I got those "wings" to the crimp, too; but then I turned > the crimp 90 degrees and crimped it again, "smashing them in". Notice how > mangled up that whole business is (and without "smashing in" the "wings", > it looks just like the #8 jaws crimp; just with thinner "wings"). > > Test #2. Using jaws labeled for 4 AWG. > > This procuced a nice hex, as expected; and no surprise - the opening on > the jaws is just about the same size as the wire; so with added thickness > of material from the terminal itself it went well. > > However, notice on the cutaway you can see some "spots" - those are > "cavities", so makes me thing that it could've been compressed just a tad > more. > > Overall, my personal thoughts? > > Either use nominal or 4 sizes "up" (test #1 or #3). I am probably leaning > towards #1, because, though ugly, that crimp is _definitely_ not gonna ro t > from the inside. ... > > > I bought mine from Jet (was significantly cheaper than HF at the time, though they seem to be out of stock now): https://jet.com/product/detail/044de210e0e54490b3104f2933a8c4e9?jcmp=pla: ggl:nj_roc_gen_tools_home_improvement_a2:tools_home_improvement_power_hand_ tools_strippers_crimpers_a2:na:PLA_1062736267_53681764978_pla-575440131752_ c:na:na:na:2PLA15&pid=kenshoo_int&c=1062736267&is_retargeting=true&cl ickid=9b0fea02-66eb-4b09-a0d8-66d818f2a6db&kclid=9b0fea02-66eb-4b09-a0d 8-66d818f2a6db&gclid=Cj0KCQjwrLXXBRCXARIsAIttmRMz6bd20WicKga0R-gwf9V31rSn EMlvZaDPr9oFZflf-2UX0q9m0JgaAsNREALw_wcB Most of the Asian brands seem to be the same device. Mine has numbers on the dies, but without the 'AWG'. I ran into similar frustrations on sizes, until I realized that the numbers on mine seem to be *metric* wire sizes: https://www.lapptannehill.com/resources/technical-information/metric-to-awg -conversion-chart If you scroll though that Jet link, they list both the AWG sizes and the metric sizes for the dies; just not in a cross referenced chart. So it took a little digging (as in, googling) to figure out what was happening. Somewhat of a shock to discover that the USA ain't the center of the universe, like we've always thought. ;-) Charlie ________________________________________________________________________________
Subject: CAN BUS
From: "user9253" <fransew(at)gmail.com>
Date: Sep 04, 2019
The Rotax 912iS engine outputs engine parameter data via CAN Bus A and via CAN Bus B. The SkyView System Installation Guide - Revision AE https://www.dynonavionics.com/includes/guides/SkyView_HDX_Pilots_User_Guide-Rev_D_v15_4.pdf on page 7-37 has a wiring diagram showing SV-EMS- 221 pins 36 and 37 connected to both CAN Bus A and CAN Bus B wired in parallel. I know nothing about a CAN Bus. But it seems to me that if Rotax had intended for both CAN Buses to be connected in parallel, that they would have provided only one CAN Bus instead of two. Can someone explain why it is OK to connect the two Rotax CAN Buses in parallel? Thanks -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491184#491184 ________________________________________________________________________________
Date: Sep 04, 2019
From: argoldman(at)aol.com
Subject: Re: Harbor Freight hydraulic crimper messaroundary
Not to crimp a style, What is the problem with soldering the connection??? (of course using a lot of heat and plenty of solder after crimping as much as possible with a vic e-grip) Rich -----Original Message----- From: Charlie England <ceengland7(at)gmail.com> Sent: Wed, Sep 4, 2019 8:15 am Subject: Re: AeroElectric-List: Harbor Freight hydraulic crimper messaround ary On Wed, Sep 4, 2019 at 1:12 AM fidot wrote: Well folks, Will soon need to=C2- crimp a number of large AMP terminals to some large wires, and been playing around with a Harbor Freight hydraulic crimper I h ad for a while. I decided to write this report part to contribute, part to solicit thoughts and feedback. General notes: I got my crimper in ~2014, so YMMV (they might've changed the "jaw" dies). It has hexagonal dies, like the ones in "jaws.jpg" attachment below. Crimps were made, then hacksawed apart, and cut polished some with a deburr ing wheel. Setup: #8 wire in an AMP lug. My problem is, I always suspected that these jaw dies are mis-labeled, beca use using "nominal" dies does not produce a nice hexagonal crimp. Specifica lly, it feels like they are labeled about 4 AWG steps too high (ie, dies la beled 4 AWG have the hex "hole" that, when closed, is just larger than 8 AW G wire) And now, we get to the gist of this report. Test #1. Using jaws labeled for 8 AWG. Hex opening in them is much smaller than the wire. Notice how it's this weird pinched, rather than hexagonal, shape (especiall y well obvious on the cutaway pic). Also, crimping adds this weird "jog" to the length of the terminal. Overall though, aside from the strange shape, very good crimp. Note: on cutaway, the "spots" are dust specs I caught in t he pic and noticed just now :(. They are not crimp defects, like in test #3 below). Test #2. Using jaws labeled for 6 AWG. Opening is still smaller than the wire. Initially, here, I got those "wings" to the crimp, too; but then I turned t he crimp 90 degrees and crimped it again, "smashing them in". Notice how ma ngled up that whole business is (and without "smashing in" the "wings", it looks just like the #8 jaws crimp; just with thinner "wings"). Test #2. Using jaws labeled for 4 AWG. This procuced a nice hex, as expected; and no surprise - the opening on the jaws is just about the same size as the wire; so with added thickness of m aterial from the terminal itself it went well. However, notice on the cutaway you can see some "spots" - those are "caviti es", so makes me thing that it could've been compressed just a tad more. Overall, my personal thoughts? Either use nominal or 4 sizes "up" (test #1 or #3). I am probably leaning t owards #1, because, though ugly, that crimp is _definitely_ not gonna rot f rom the inside. ... I bought mine from Jet (was significantly cheaper than HF at the time, thou gh they seem to be out of stock now):=C2-https://jet.com/product/detail/0 44de210e0e54490b3104f2933a8c4e9?jcmp=pla:ggl:nj_roc_gen_tools_home_improv ement_a2:tools_home_improvement_power_hand_tools_strippers_crimpers_a2:na:P LA_1062736267_53681764978_pla-575440131752_c:na:na:na:2PLA15&pid=kenshoo_ int&c=1062736267&is_retargeting=true&clickid=9b0fea02-66eb-4b09-a0d8- 66d818f2a6db&kclid=9b0fea02-66eb-4b09-a0d8-66d818f2a6db&gclid=Cj0KCQjwr LXXBRCXARIsAIttmRMz6bd20WicKga0R-gwf9V31rSnEMlvZaDPr9oFZflf-2UX0q9m0JgaAsNR EALw_wcB Most of the Asian brands seem to be the same device. Mine has numbers on th e dies, but without the 'AWG'. I ran into similar frustrations on sizes, un til I realized that the numbers on mine seem to be *metric* wire sizes:http s://www.lapptannehill.com/resources/technical-information/metric-to-awg-con version-chart If you scroll though that Jet link, they list both the AWG sizes and the me tric sizes for the dies; just not in a cross referenced chart. So it took a little digging (as in, googling) to figure out what was happening. Somewhat of a shock to discover that the USA ain't the center of the univer se, like we've always thought. ;-) Charlie ________________________________________________________________________________
Subject: Re: CAN BUS
From: Gilles Thesee <gilles@elixir-aircraft.com>
Date: Sep 04, 2019
Le 04/09/2019 16:26, user9253 a crit: > and 37 connected to both CAN Bus A and CAN Bus B wired in > parallel. I know nothing about a CAN Bus. But it seems to me that if Rotax > had intended for both CAN Buses to be connected in parallel, that they would > have provided only one CAN Bus instead of two. Can someone explain why it > is OK to connect the two Rotax CAN Buses in parallel? Thanks > Joe and all, Two years ago I had the opportunity to design the wiring for a 912iS equipped aircraft. Here is what I was told by a person having participated in the design of the Rotax Can Bus system : - Rotax did not design their CAN Bus systems, but outsourced the design. - At the beginning Rotax advised it was OK to connect both CAN Buses, so Garmin and other avionics manufacturers chose this path. - Somewhere along the line Rotax was instructed about the disadvantages of connecting both buses, and so changed its installation instructions. - Garmin and other manufacturers didn't change the desing of their products, keeping the both-connected approach. FWIW, -- Best regards, Gilles http://contrails.free.fr http://lapierre.skunkworks.free.fr ________________________________________________________________________________
Date: Sep 04, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Speaking of Aux Batteries
At 08:45 PM 9/3/2019, you wrote: >Bob, > >I like the concept of having the brown-out booster incorporated into >the core diagram. > >I think that you have stuff on the endurance bus that would be hard >for the brownout booster to run, In particular, the transponder and >the comm radio. My dual 10-inch screen EFIS consumes 2.8 amps >typical, 6.25 amps max. The Trig mode S transponder is rated at 3 >amps typical and 3 amps max. The comm radio is 0.5 amps typical, 3 amps max. > >So I would be happy with a brownout booster that could handle just >the EFIS at 2.8 amps, maybe 6 amps. As your diagram is drawn, were I >planning my electrical system I would think that I needed a brownout >booster that could supply 12.25 amps. That's a big difference. > >I think it would be cool to lose the endurance bus and add a light >that comes on when a) the airplane is running on the backup >alternator, and b) the battery is discharging. The light could say >something like "DON'T PANIC BUT IT'S TIME TO SHED SOME LOAD." > >Then add a brownout booster bus that has only the equipment on it >that needs to operate correctly during engine start, i.e., the >engine instruments. Boost converters are available for just about any size . . . but keep in mind that the 'boost' is necessary for a few hundred milliseconds and real loads are the standby values for transceivers . . . not the max. "Boosting" the e-bus to carry what ever your static endurance loads may be is entirely practical. The 'trick' is all in the timing. Boost has to initiate before the starter contactor closes and needs to sustain past (1) rise in battery voltage due to expiration of inrush current or (2) contactor opening, which ever happens first. I'm fiddling with some ways to get that to happen. Bob . . . ________________________________________________________________________________
Date: Sep 04, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Harbor Freight hydraulic crimper messaroundary
At 08:05 AM 9/4/2019, you wrote: >On Wed, Sep 4, 2019 at 1:12 AM fidot ><web(at)79ft.net> wrote: ><web(at)79ft.net> > >Well folks, > >Will soon need to=C2 crimp a number of large AMP >terminals to some large wires, and been playing >around with a Harbor Freight hydraulic crimper I had for a while. > >I decided to write this report part to >contribute, part to solicit thoughts and feedback. >Somewhat of a shock to discover that the USA >ain't the center of the universe, like we've always thought. ;-) > >Charlie Thanks for sharing your experience and observations with this tool. I purchased one about 10 years ago with similarly high expectations. I found that the die markings bore no real relevance to the real world. I too accomplished a few crimps onto various un-insulated terminals and found that with a little fiddling, a FEW combinations of terminals and wire could be artfully accommodated. Wound up taking the tool back 'cause it would NOT do the crimps most needed (4 and 2AWG). Too bad. The hydraulics were fine but the die set was essentially useless. I considered making new die sets but unless I was going to seek a market for production, return on investment was poor. In answer to Rich's suggestion, YES . . . soldering is a perfectly reasonable alternative . . . but without vice grips. http://aeroelectric.com/articles/big_term.pdf Bob . . . ________________________________________________________________________________
Date: Sep 04, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: CAN BUS
>Can someone explain why it >is OK to connect the two Rotax CAN Buses in parallel? Thanks > >-------- >Joe Gores The CAN bus has been around for a very long time. See: https://tinyurl.com/lc2mygs Originally crafted for the automotive world, it has proven to offer great utility just about everywhere lots of electro-whizzies need to talk to each other on a 'party line' bus. Not all CAN busses are the same. Each whizzy needs to be 'educated' as to the protocol for transmitting and receiving messages/data while behaving in a neighborly fashion with respect to 'collisions' on the bus. So the idea that two otherwise independent CAN systems can be tied together is not far fetched as long as every whizzy on BOTH busses share the same messaging protocols. For example, you might purchase an oil pressure instrument originally intended for service in a over-the-road truck with an expectation that it would accurately display oil pressure on your engine. Yeah . . . maybe . . . assuming the bus messaging protocols are the same. Then there are risks that more than one 'talker' with the same message i.d. would promulgate confusion amongst 'listeners' having an interest in those messages. Proceed with caution. Bob . . . ________________________________________________________________________________
Subject: Re: CAN BUS
From: Werner Schneider <glastar(at)gmx.net>
Date: Sep 04, 2019
Hi Joe, the 912iS has two ECU's each of em having its own CAN connection. Now as the Dynon EMS 221 has only one CAN Bus interface you need to hook up both in parallel, the CAN Bus "packet ID" will tell which ECU it's coming from as it is a "broadcast" protocol all packets should arrive at the 221, if you want to have more redundancy you might be able to hook up two EMS 221 in order to have both ECU's on different engine boxes (check with Dynon). As it is a bus it will work with one EMS only. Hope it helps a bit to understand. Cheers Werner On 04.09.2019 16:26, user9253 wrote: > > The Rotax 912iS engine outputs engine parameter data via CAN Bus A and > via CAN Bus B. The SkyView System Installation Guide - Revision AE > https://www.dynonavionics.com/includes/guides/SkyView_HDX_Pilots_User_Guide-Rev_D_v15_4.pdf > on page 7-37 has a wiring diagram showing SV-EMS- > 221 pins 36 and 37 connected to both CAN Bus A and CAN Bus B wired in > parallel. I know nothing about a CAN Bus. But it seems to me that if Rotax > had intended for both CAN Buses to be connected in parallel, that they would > have provided only one CAN Bus instead of two. Can someone explain why it > is OK to connect the two Rotax CAN Buses in parallel? Thanks > > -------- > Joe Gores > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=491184#491184 > > ________________________________________________________________________________
From: Philip Smith <madriver42(at)gmail.com>
Date: Sep 04, 2019
Subject: Re: Harbor Freight hydraulic crimper messaroundary
Bob and Others, A few years ago...many years ago...I was in the same quandary of how to crimp a ferrule to wire. I did not want to go the solder route as a lot of feedback stated that this was not the best for many reasons. Then I remembered an old farmer trick for making a "die". I scrounged around and found a regular hex nut of suitable size, cut it in half - remember the threaded inside diameter will decrease - and used the "nut die" over the ferrule in a vice to crimp; of course I rotated it to equalize the crimp all the way around. Sure it left thread marks but they were covered with shrink wrap. BTW if you don't want the marks you could ream out the nut. AND if you want longevity you could use grade eight material. To tell the truth this was used originally on my 1954 Case tractor rebuild and worked so well I adopted the procedure to my CH 701 build a few years back. No problems. Just thinking !!! Phil On Wed, Sep 4, 2019 at 10:37 AM Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > At 08:05 AM 9/4/2019, you wrote: > > > On Wed, Sep 4, 2019 at 1:12 AM fidot wrote: > > > Well folks, > > Will soon need to=C3=82 crimp a number of large AMP terminals to some la rge > wires, and been playing around with a Harbor Freight hydraulic crimper I > had for a while. > > I decided to write this report part to contribute, part to solicit > thoughts and feedback. > > > Somewhat of a shock to discover that the USA ain't the center of the > universe, like we've always thought. ;-) > > Charlie > > > Thanks for sharing your experience and > observations with this tool. I purchased > one about 10 years ago with similarly > high expectations. I found that the die > markings bore no real relevance to > the real world. > > I too accomplished a few crimps onto > various un-insulated terminals and > found that with a little fiddling, > a FEW combinations of terminals and > wire could be artfully accommodated. > > Wound up taking the tool back 'cause > it would NOT do the crimps most > needed (4 and 2AWG). Too bad. The > hydraulics were fine but the die > set was essentially useless. > > I considered making new die sets > but unless I was going to seek a market > for production, return on investment > was poor. > > In answer to Rich's suggestion, YES . . . > soldering is a perfectly reasonable > alternative . . . but without vice grips. > > http://aeroelectric.com/articles/big_term.pdf > > > Bob . . . > ________________________________________________________________________________
From: Philip Smith <madriver42(at)gmail.com>
Date: Sep 04, 2019
Subject: Harbor Freight hydraulic crimper messaroundary
---------- Forwarded message --------- From: Philip Smith <madriver42(at)gmail.com> Date: Wed, Sep 4, 2019 at 11:53 AM Subject: Re: AeroElectric-List: Harbor Freight hydraulic crimper messaroundary Bob and Others, A few years ago...many years ago...I was in the same quandary of how to crimp a ferrule to wire. I did not want to go the solder route as a lot of feedback stated that this was not the best for many reasons. Then I remembered an old farmer trick for making a "die". I scrounged around and found a regular hex nut of suitable size, cut it in half - remember the threaded inside diameter will decrease - and used the "nut die" over the ferrule in a vice to crimp; of course I rotated it to equalize the crimp all the way around. Sure it left thread marks but they were covered with shrink wrap. BTW if you don't want the marks you could ream out the nut. AND if you want longevity you could use grade eight material. To tell the truth this was used originally on my 1954 Case tractor rebuild and worked so well I adopted the procedure to my CH 701 build a few years back. No problems. Just thinking !!! Phil On Wed, Sep 4, 2019 at 10:37 AM Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > At 08:05 AM 9/4/2019, you wrote: > > > On Wed, Sep 4, 2019 at 1:12 AM fidot wrote: > > > Well folks, > > Will soon need to=C3=82 crimp a number of large AMP terminals to some la rge > wires, and been playing around with a Harbor Freight hydraulic crimper I > had for a while. > > I decided to write this report part to contribute, part to solicit > thoughts and feedback. > > > Somewhat of a shock to discover that the USA ain't the center of the > universe, like we've always thought. ;-) > > Charlie > > > Thanks for sharing your experience and > observations with this tool. I purchased > one about 10 years ago with similarly > high expectations. I found that the die > markings bore no real relevance to > the real world. > > I too accomplished a few crimps onto > various un-insulated terminals and > found that with a little fiddling, > a FEW combinations of terminals and > wire could be artfully accommodated. > > Wound up taking the tool back 'cause > it would NOT do the crimps most > needed (4 and 2AWG). Too bad. The > hydraulics were fine but the die > set was essentially useless. > > I considered making new die sets > but unless I was going to seek a market > for production, return on investment > was poor. > > In answer to Rich's suggestion, YES . . . > soldering is a perfectly reasonable > alternative . . . but without vice grips. > > http://aeroelectric.com/articles/big_term.pdf > > > Bob . . . > ________________________________________________________________________________
Date: Sep 04, 2019
From: argoldman(at)aol.com
Subject: Re: Harbor Freight hydraulic crimper messaroundary
Greetings Phillip, What were some of the reasons for nixing the solder?=C2- or where can I f ind them. Thanks Rich -----Original Message----- From: Philip Smith <madriver42(at)gmail.com> Sent: Wed, Sep 4, 2019 1:11 pm Subject: Re: AeroElectric-List: Harbor Freight hydraulic crimper messaround ary Bob and Others, A few years ago...many years ago...I was in the same quandary=C2-of how t o crimp a ferrule to wire.I did not want to go the solder route as a lot of feedback stated that this was not the best for many reasons.=C2- Then I remembered an old farmer trick for making a "die".=C2- I scrounged around and found a regular hex nut of suitable size, cut it in half - remember th e threaded inside diameter will decrease - and used the "nut die" over the ferrule in a vice to crimp;=C2- of course I rotated it to equalize the cr imp all the way around.=C2- Sure it left thread marks but they were cover ed with shrink wrap.=C2- BTW if you don't want the marks you could ream o ut the nut.=C2- AND if you want longevity you could use grade eight mater ial.To tell the truth this was used originally on my 1954 Case tractor rebu ild and worked so well I adopted the procedure to my CH 701 build a few yea rs back.=C2- No problems.Just thinking !!! Phil On Wed, Sep 4, 2019 at 10:37 AM Robert L. Nuckolls, III <nuckolls.bob@aeroe lectric.com> wrote: At 08:05 AM 9/4/2019, you wrote: On Wed, Sep 4, 2019 at 1:12 AMfidot wrote: - Well folks, - Will soon need to=C3=82=C2- crimp a number of large AMP terminals tosome large wires, and been playing around with a Harbor Freight hydrauli ccrimper I had for a while. - I decided to write this report part to contribute, part to solicitt houghts and feedback. =C2- Somewhat of a shockto discover that the USA ain't the center of the univers e, like we'vealways thought. ;-) Charlie =C2- Thanks for sharing your experience and =C2- observations with this tool. I purchased =C2- one about 10 years ago with similarly =C2- high expectations. I found that the die =C2- markings bore no real relevance to =C2- the real world. =C2- I too accomplished a few crimps onto =C2- various un-insulated terminals and =C2- found that with a little fiddling, =C2- a FEW combinations of terminals and =C2- wire could be artfully accommodated. =C2- Wound up taking the tool back 'cause =C2- it would NOT do the crimps most =C2- needed (4 and 2AWG). Too bad. The =C2- hydraulics were fine but the die =C2- set was essentially useless. =C2- I considered making new die sets =C2- but unless I was going to seek a market =C2- for production, return on investment =C2- was poor. =C2- In answer to Rich's suggestion, YES . . . =C2- soldering is a perfectly reasonable =C2- alternative=C2- . . . but without vice grips. http://aeroelectric.com/articles/big_term.pdf =C2- Bob . . . ________________________________________________________________________________
Subject: Re: Harbor Freight hydraulic crimper messaroundary
From: Bill Watson <Mauledriver(at)nc.rr.com>
Date: Sep 05, 2019
On 9/4/2019 11:28 AM, Robert L. Nuckolls, III wrote: > > In answer to Rich's suggestion, YES . . . > soldering is a perfectly reasonable > alternative . . . but without vice grips. > > http://aeroelectric.com/articles/big_term.pdf > <http://aeroelectric.com/articles/big_term.pdf> Excellent solution here in my limited experience. I soldered up all my fat wires on a Z-14 RV-10 (plenty of fat wires there) about 10-12 years ago. 1200 hours later, all good. The wedges are the key. One might solder or crimp, but I can see why one might want to avoid doing both. --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Date: Sep 05, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Harbor Freight hydraulic crimper messaroundary
> >Excellent solution here in my limited experience. I soldered up all >my fat wires on a Z-14 RV-10 (plenty of fat wires there) about 10-12 >years ago. 1200 hours later, all good. The wedges are the key. > >One might solder or crimp, but I can see why one might want to avoid >doing both. Correct!!!! They are functionally interchangeable differing only in tools and techniques. Bob . . . ________________________________________________________________________________
Date: Sep 05, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Harbor Freight hydraulic crimper messaroundary
> >Excellent solution here in my limited experience. I soldered up all >my fat wires on a Z-14 RV-10 (plenty of fat wires there) about 10-12 >years ago. 1200 hours later, all good. The wedges are the key. > >One might solder or crimp, but I can see why one might want to avoid >doing both. Correct!!!! They are functionally interchangeable differing only in tools and techniques. Bob . . . ________________________________________________________________________________
Date: Sep 05, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Harbor Freight hydraulic crimper messaroundary
> >Excellent solution here in my limited experience. I soldered up all >my fat wires on a Z-14 RV-10 (plenty of fat wires there) about 10-12 >years ago. 1200 hours later, all good. The wedges are the key. > >One might solder or crimp, but I can see why one might want to avoid >doing both. Correct!!!! They are functionally interchangeable differing only in tools and techniques. Bob . . . ________________________________________________________________________________
Date: Sep 05, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Harbor Freight hydraulic crimper messaroundary
> >Excellent solution here in my limited experience. I soldered up all >my fat wires on a Z-14 RV-10 (plenty of fat wires there) about 10-12 >years ago. 1200 hours later, all good. The wedges are the key. > >One might solder or crimp, but I can see why one might want to avoid >doing both. Correct!!!! They are functionally interchangeable differing only in tools and techniques. Bob . . . ________________________________________________________________________________
From: David Saylor <saylor.dave(at)gmail.com>
Date: Sep 08, 2019
Subject: Aux Battery Idea Was: Speaking of Aux Batteries
We're going to remodel our panel soon. Some of the things I want to do better than the existing setup are to simplify operation, provide anti-sag for starting, and provide some backup power. Most of the components I plan to install have main power and aux power inputs. Aux power inputs (also called aircraft power 2, etc) would be powered from the aux (anti-sag) bus. Almost everything on the aux bus would also be primarily powered from the main bus, and only be pulling from the aux when the main voltage is low. That's all built in to the components. I don't mind an extra battery, especially if I can convince myself that a small EarthX is something I can live with. It does a few nice things, including limiting is charge rate. But that's not what I'd like to discuss now. I would like comments on this anti-sag idea. I think separating the starter contactor coil from the main bus would eliminate the timeliness issue that Bob described: The 'trick' is all in the timing. Boost has to initiate before the starter contactor closes and needs to sustain past (1) rise in battery voltage due to expiration of inrush current or (2) contactor opening, which ever happens first. I'm fiddling with some ways to get that to happen. Here's a work in progress. Obviously not complete, no alternator shown, lot's of detail omitted, etc, but the starter contactor power is shown. That's the key, unless I'm missing something. Please ignore the current ratings. They're not complete yet. --Dave ________________________________________________________________________________
Date: Sep 09, 2019
From: anthony foran <tony_4n(at)yahoo.com.au>
Subject: aeroelectric digest
Hi Matt,=C2- Is the aeroelectric list digest still being sent out. I stop ped receiving it several weeks ago.=C2- thought i may need to donate again so did that a few days ago. Also checked on you list of unsubscribed email addresses and not there.regards.=C2- T ony Sent from Yahoo7 Mail on Android ________________________________________________________________________________
Subject: Re: Aux Battery Idea Was: Speaking of Aux Batteries
From: "user9253" <fransew(at)gmail.com>
Date: Sep 09, 2019
The starter contactor is normally energized by switching the positive wire. It is dangerous to switch the negative wire. If that wire ever gets shorted to ground, the starter motor will spin the prop, causing damage or injury. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491247#491247 ________________________________________________________________________________
Date: Sep 09, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Aux Battery Idea Was: Speaking of Aux Batteries
> >Here's a work in progress.=C2 Obviously not >complete, no alternator shown, lot's of detail >omitted, etc, but the starter contactor power is >shown.=C2 That's the key, unless I'm missing something. There are no 'timing' issues with using a second battery for brownout protection. Consider Z-35 for second battery and simply leaving the aux battery relay open until after the engine is running. Bob . . . ________________________________________________________________________________
From: David Saylor <saylor.dave(at)gmail.com>
Date: Sep 09, 2019
Subject: Re: Aux Battery Idea Was: Speaking of Aux Batteries
Good point, and easy enough. Thanks! On Mon, Sep 9, 2019 at 4:48 AM user9253 wrote: > > The starter contactor is normally energized by switching the positive wire. > It is dangerous to switch the negative wire. If that wire ever gets > shorted > to ground, the starter motor will spin the prop, causing damage or injury. > > -------- > Joe Gores > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=491247#491247 > > ________________________________________________________________________________
From: David Saylor <saylor.dave(at)gmail.com>
Date: Sep 09, 2019
Subject: Re: Aux Battery Idea Was: Speaking of Aux Batteries
Thanks Bob, What is the cost of accidently leaving the aux battery on during start? Is it just a sag, or does starter-sized current try to run through the small relay and associated wiring? If the main is weak, will the aux battery work that much harder? I'm concerned that a relatively simple mistake like leaving the aux batt on during start will do some damage. (I've put switches in the wrong position before...) --Dave On Mon, Sep 9, 2019 at 10:13 AM Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > > Here's a work in progress.=C3=82 Obviously not complete, no alternator s hown, > lot's of detail omitted, etc, but the starter contactor power is shown. =C3=82 > That's the key, unless I'm missing something. > > > There are no 'timing' issues with using > a second battery for brownout protection. > Consider Z-35 for second battery and > simply leaving the aux battery relay > open until after the engine is running. > > > Bob . . . > ________________________________________________________________________________
Subject: Re: Safety For Electrical System Workers Essay
From: "CaptainCaptain" <mattykolej(at)gmail.com>
Date: Sep 09, 2019
When I saw the theme, I couldn't imagine what students should write about. I would probably solve this problem with ordering this essay on https://www.myassignmentwriting.com.au/ and I know that it is not very cheap but most of the students actually can afford such services I think. Most likely. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491258#491258 ________________________________________________________________________________
Date: Sep 09, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Aux Battery Idea Was: Speaking of Aux Batteries
At 01:58 PM 9/9/2019, you wrote: >Good point, and easy enough.=C2 Thanks! Bob . . . ________________________________________________________________________________
Date: Sep 10, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Cad program
At 05:07 PM 9/9/2019, you wrote: >Bob, what cad program do you use to draw your schematics? I would >like to do a drawing of my system with the contractors and 700 2-10 >switch drawing, like you have. >Thanks, Jerry Farek, Houston, TX I use AutoCAD. Cut my teeth on version 2.17 running in a PC-XT about 35 years ago . . . so it's kinda in my blood! There are dozens of cad programs compatible with the native AutoCAD .dwg file format. Some are even free. Intellicad is a low cost program that comes to mind. I've posted this to the List so that others with more experience outside the AutoCAD corral can offer their own suggestions. You can download any of the z-figures as .dwg files here: https://tinyurl.com/385dhl There are some exemplar wire-books for complete electrical documentation of your project here: https://tinyurl.com/9a5n8jb These wirebook drawings are divided up into 'views' each of which is an exemplar system drawing that prints to an 8-1/2 x 11 inch page. You can pick and choose from these to use as-is or modify to match your design . . .will save you a LOT of work for having created the whole book from scratch. Bob . . . ________________________________________________________________________________
Date: Sep 10, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Aux Battery Idea Was: Speaking of Aux Batteries
At 03:01 PM 9/9/2019, you wrote: >Thanks Bob, > >What is the cost of accidently leaving the aux >battery on during start?=C2 Is it just a sag, or >does starter-sized current try to run through >the small relay and associated wiring?=C2 If the >main is weak, will the aux battery work that >much harder?=C2 I'm concerned that a relatively >simple mistake like leaving the aux batt on during start will do some damage. > >(I've put switches in the wrong position before...) Make the aux battery switch two pole with second pole wired to disable the starter contactor any time the aux battery is ON. Bob . . . ________________________________________________________________________________
Date: Sep 10, 2019
From: argoldman(at)aol.com
Subject: Re: Cad program
Jerry, a free program is available from Digikey-- take a look. Rich -----Original Message----- From: Robert L. Nuckolls, III <nuckolls.bob(at)aeroelectric.com> cs.com> Sent: Tue, Sep 10, 2019 8:13 am Subject: AeroElectric-List: Re: Cad program At 05:07 PM 9/9/2019, you wrote: Bob,=C2- what cad program doyou use to draw your schematics?=C2- I woul d like to do a drawing of mysystem with the contractors and 700 2-10 switch drawing, like youhave. Thanks, Jerry Farek, Houston, TX =C2- I use AutoCAD. Cut my teeth on version 2.17 running in a PC-XT about 35 years ago . . . so it's kinda in my blood! There are dozens of cad programs compatible with the native AutoCAD .dwg file format. Some are even free. Intellicad is a low cost program that comes to mind. I've posted this to the List so that others with more experience outside the AutoCAD corral can offer their own suggestions. You can download any of the z-figures as .dwg files here: https://tinyurl.com/385dhl There are some exemplar wire-books for complete electrical documentation of your project here: https://tinyurl.com/9a5n8jb These wirebook drawings are divided up into 'views' each of which is an exemplar system drawing that prints to an 8-1/2 x 11 inch page. You can pick and choose from these to use as-is or modify to match your design . . .will save you a LOT of work for having created the whole book from scratch. =C2- Bob . . . ________________________________________________________________________________
Subject: Re: Cad program
From: "user9253" <fransew(at)gmail.com>
Date: Sep 10, 2019
There is a very easy to use and free program called Express.sch https://www.expresspcb.com/download/primary-download-form/ They want your email address prior to downloading the software. I have a special address for situations like this. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491270#491270 ________________________________________________________________________________
Subject: Re: Cad program
From: Bill Watson <Mauledriver(at)nc.rr.com>
Date: Sep 10, 2019
I too used Express.sch over 10 years ago to document everything electrical. Worked and still works great. Simple, small and easy. The program is intended for circuit board design so electrical 'logic' is sort of built in. But the key is that it's simple and easy. On 9/10/2019 5:10 PM, user9253 wrote: > > There is a very easy to use and free program called Express.sch > https://www.expresspcb.com/download/primary-download-form/ > They want your email address prior to downloading the software. > I have a special address for situations like this. > > -------- > Joe Gores > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=491270#491270 > > --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Date: Sep 13, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Wirebook
At 02:33 PM 9/11/2019, you wrote: >Bob, > > >Would it be possible to >include ><http://www.aeroelectric.com/PPS/ACAD_Wirebook_Samples/LAIVP.DWG>LAIVP.DWG >and ><http://www.aeroelectric.com/PPS/ACAD_Wirebook_Samples/SEMINAR.DWG>SEMINAR.DWG >in the "Adobe Architecture Pdfs" folder as pdf files for easier viewing? > > >Many thanks, > >Jim Heekin Done . . . Bob . . . ________________________________________________________________________________
Subject: Re: Grounding radio antenna and transponder antenna
From: "user9253" <fransew(at)gmail.com>
Date: Sep 15, 2019
Antennas do not necessarily have to be grounded to the airframe. But antennas do need a properly sized ground plane for the frequency. Usually the ground plane radius is greater than the antenna length. The larger the ground plane radius, the better. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491303#491303 ________________________________________________________________________________
Subject: Re: Fusible link question
From: "JuliaScott" <shery26(at)getnada.com>
Date: Sep 15, 2019
An electronics is done for the good and all moved items for the candidates. The opinion making of the paperhelp.org reviews (https://www.bestessayservicereviews.com/essay-writing/paperhelp-org-review/) is structured for the future offers. It is done for the truly followed items for the perfect ND tool of the system in the light of the actual items for the candidates. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491311#491311 ________________________________________________________________________________
Subject: Re: Grounding radio antenna and transponder antenna
From: "Argonaut36" <fmlibrino(at)msn.com>
Date: Sep 16, 2019
Thanks for your reply. As far as the size of the ground plane, I am constrained by the small dimensions of the airplane. The ground plane should be larger, but there is no much that I can do about it. I try to improve everything else in order to get more range and less static. When you say that antennas do not necessarily have to be grounded to the airframe, you seem to imply that it would be better to ground the antenna, even if it is not indispensable. In my case, because of the ground plane issue, I would take any improvements, doesnt matter how small. Could you please confirm that, ideally, radio antennas should be grounded to the airframe and provide a reference for that (book, website, paper). Thanks Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491316#491316 ________________________________________________________________________________
Date: Sep 16, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Grounding radio antenna and transponder antenna
You said tube structure . . . fabric or metal skin? If fabric, a 5.6" alum disk .060 or so thick is an appropriate ground plane. Emacs! If your fabric is 'tight' against a structural tube, then the ground plane can go on the outside surface. It would look cleaner if between skin and tube. One or more clamps should secure the ground plane to structure . . . not for electrical 'bonding' but for mechanical support. Emacs! Whether the ground is inside or outside the skin, the antenna should mount in the center with good electrical connection between antenna base and the ground plane. If metal skin, simply mount antenna to skin but consider double of any practical size to re-enforce the mounting surface to preclude cracking around mounting hole due to aerodynamic buffeting. VHF comm antennas need good support to the ship's tubular structure. If metal airplane, ground antenna base to skin. If fabric covered airplane, ground a suitable mounting plate to the ship's structure then ground antenna to the mounting plate. Ship's structure becomes the ground plane. Bob . . . ________________________________________________________________________________
Subject: Re: Grounding radio antenna and transponder antenna
From: "user9253" <fransew(at)gmail.com>
Date: Sep 16, 2019
Bob N. posted today "One or more clamps should secure the ground plane to structure . . . not for electrical 'bonding' but for mechanical support." In my opinion (I am no antenna expert), it is not necessary to connect an antenna ground plane to the airframe. However, the airframe could be used as a ground plane if of sufficient size and shape. Radio frequency current and DC current behave entirely differently. What is an open circuit to DC could be a short circuit for radio frequency current. An antenna ground plane does not necessarily have to be straight or flat. Nor does it have to be a sheet of metal. Curved strips of wire or metal tape that radiate outward from the antenna base could serve as a ground plane. Experiment to find something that works. http://www.aeroelectric.com/Reference_Docs/Antenna/ - "ARRL Antenna Book" The 2 meter band is close to the aviation band. - https://ia801600.us.archive.org/7/items/TheArrlAntennaBook/Hall-TheArrlAntennaBook.pdf[ -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491322#491322 ________________________________________________________________________________
Subject: Re: Grounding radio antenna and transponder antenna
From: "Argonaut36" <fmlibrino(at)msn.com>
Date: Sep 16, 2019
Bob, Thanks for your post and for the sketch. Please note that my airplane has a standard certificate. It is not experimental. The antenna is mounted on a removable panel on the bottom of the airplane; the antenna was installed professionally on the panel and I have not had any structural problems in many years of flying. The panel is made of metal except for a plexigas window and doubles as the radio antenna ground plane, even if it is kind of small for that purpose. I have installed some metal tape that goes over the plexigas trying to improve things. The panel is attached to a vertical metal panel on each side with machine screws/anchor nuts. At the front, the panel overlaps another metal panel and connects to a little beam with sheet metal screws. At the back, the panel overlaps a fabric panel and connects to a little beam with sheet metal screws. As mentioned above, this panel is removable and needs to come out of the airplane for maintenance purposes a few times a year. It would be difficult to make modifications to this panel. I have noticed that the transponder antenna ground plane is grounded to the plane tubular frame and I am just trying to establish if the radio antenna panel should also be grounded or not and why. Thanks for your help. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491323#491323 ________________________________________________________________________________
Subject: Re: Grounding radio antenna and transponder antenna
From: "Argonaut36" <fmlibrino(at)msn.com>
Date: Sep 16, 2019
Many thanks for the additional information provided. I will go through the documents linked to your post. Please note that I have included additional information on my antenna set up in my reply to the post of Bob. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491324#491324 ________________________________________________________________________________
Subject: Re: Grounding radio antenna and transponder antenna
From: "user9253" <fransew(at)gmail.com>
Date: Sep 17, 2019
Since this is a factory built aircraft, and assuming that several of this brand and model have been built without radio problems, then maybe the problem with your radio is not an antenna design problem. Maybe there is a problem with the coax or its connection at either end. Would it be difficult to replace the coax? What are the dimensions of the metal panel used for the ground plane? Have you removed the antenna and reinstalled it to be sure that there is a good electrical connection to the ground plane? We are talking about a com radio antenna, right? -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491325#491325 ________________________________________________________________________________
Subject: Re: Grounding radio antenna and transponder antenna
From: "Argonaut36" <fmlibrino(at)msn.com>
Date: Sep 17, 2019
The airplane is a Pitts and Pitts are known for poor radio transmissions. I know that I cannot get a perfect radio, I am just trying to improve on what I have got. The coax was replaced with a new one, made by a reputable avionics shop. That made a difference. The antenna (and yes, we are talking about a com antenna) was replaced with a new one and was installed on the panel by a competent technician, paying particular attention to getting a good electrical connection. The dimensions of the ground plane are length 7" x width 14". The 14" width is made up follow: central section: 6":, side sections: 4" with an angle of 15-20 degrees in relation to the central section. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491329#491329 ________________________________________________________________________________
Date: Sep 17, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Grounding radio antenna and transponder antenna
At 10:24 AM 9/17/2019, you wrote: > >The airplane is a Pitts and Pitts are known for poor radio transmissions. >I know that I cannot get a perfect radio, I am just trying to >improve on what I have got. Do you still have the old coax? I'd like to put my hands on it . . . The antenna (and yes, we are talking about a com antenna) was replaced with a new one and was installed on the panel by a competent technician, paying particular attention to getting a good electrical connection. Hmmm . . . vhf comm is line-of-sight bounded with very low path losses. Except for 'shielding' effects of surrounding structure, satisfactory communications can be expected with rather low power and less-than-perfect antennas. The dimensions of the ground plane are length 7" x width 14". The 14" width is made up follows: central section: 6":, side sections: 4" with an angle of 15-20 degrees in relation to the central section. . . . but attached to metal airframe components at various places around the edges? While not an 'ideal' ground plane it should certainly be adequate for all but the occasional extreme range situation while x-country. I am just trying to establish if the radio antenna panel should also be grounded or not and why. If there are numerous fasteners connecting the removable panel to metallic components of the airframe, it's unlikely that any additional 'grounding' will produce observable improvement. You have a new antenna and coax . . . are you still experiencing unsatisfactory performance? Have you ever had occasion to use a hand-held radio in this airplane? Sorry for the run-off into the weeds. Bob . . . ________________________________________________________________________________
Subject: Re: Grounding radio antenna and transponder antenna
From: "user9253" <fransew(at)gmail.com>
Date: Sep 17, 2019
7 x 14 inches is way too small for a ground plane if it is not attached to the airframe on all 4 sides. So make your own ground plane. Here is a quote from chapter 13 of Bob's book: "VHF ground-planes can be fabricated from radial strips of copper foil, soldered to a communing disk at the base of the antenna. Make these strips 1 wide and trim them off 22 from the base of the vertical. 4 to 10 strips are recommended. These may be cemented to the underside of the skin and structure. By fabricating a commoning disk from copper, the entire assembly can be soldered." -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491332#491332 ________________________________________________________________________________
Subject: Daily Summary Missing?
From: "farmrjohn" <faithvineyard(at)yahoo.com>
Date: Sep 17, 2019
I have not been receiving the daily posts summary by email for a while. Has that feature been discontinued? John Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491336#491336 ________________________________________________________________________________
Date: Sep 17, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Daily Summary Missing?
At 03:20 PM 9/17/2019, you wrote: > >I have not been receiving the daily posts summary by email for a >while. Has that feature been discontinued? John > > don't think so. try 'unsubscribing' and see if you get the auto-responder verification message. verify your unsubscribe request then re-subscribe. Bob . . . ________________________________________________________________________________
Date: Sep 17, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Grounding radio antenna and transponder antenna
At 01:06 PM 9/17/2019, you wrote: > >7 x 14 inches is way too small for a ground plane if it is not >attached to the airframe on all 4 sides. While a long way from the idealized ground plane, it's not insignificant. After all, how much ground plane does a hand-held transceiver have? We're told that these aircraft have a history of poor radio performance . . . but they've been built in various types and quantities for over 50 years. Given that this is a t/c aircraft, I'm inclined believe that the problem(s) with this airplane may be more selective than a poorly designed antenna installation. We're advised that replacing the coax made an improvement . . . and that the antenna has been replaced with extra attention to process. We're not sure yet if this fixed things. Bob . . . ________________________________________________________________________________
Date: Sep 17, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Grounding radio antenna and transponder antenna
At 01:06 PM 9/17/2019, you wrote: > >7 x 14 inches is way too small for a ground plane if it is not >attached to the airframe on all 4 sides. While a long way from the idealized ground plane, it's not insignificant. After all, how much ground plane area does a hand-held transceiver have? We're told that these aircraft have a history of poor radio performance . . . but they've been built in various types and quantities for over 50 years. Given that this is a t/c aircraft, I'm inclined to think that the problem(s) with this airplane may be more selective than a poorly designed antenna installation. We're advised that replacing the coax made an improvement . . . and that the antenna has been replaced with extra attention to process. We're not sure yet if this fixed things. Given the ease with which VHF communication propagates between aviation facilities, I'm inclined to believe that root cause for unsatisfactory performance is more profound than a soggy ground plane. In the words of the immortal, slightly short-circuited Number 5, "Input! Input! I need more input!" Bob . . . ________________________________________________________________________________
Subject: Re: Grounding radio antenna and transponder antenna
From: "Argonaut36" <fmlibrino(at)msn.com>
Date: Sep 17, 2019
Thanks to both for the additional comments. I reply to the questions of Bob as follows: I do not have the old coax any more I have never used a hand-held radio in this airplane The radio performance is ok for Class D operations, but not so good for Class B and Class C, when you need to communicate from further out and clarity of communications is even more important As far as additional input, I can tell you that the radio harness was replaced without appreciable changes I am posting a file that includes 2 pictures of my panel/antenna. The copper strips are just taped (not soldered) and there is no communing disk. The strips do not extend laterally, because of the limited width of the panel. I assumed that, as we normally fly towards the radio station we are talking to, that would be kind of acceptable. Could you please make comments on my copper foil strips and elaborate a little further on how the set up described by Bob is in his book could be implemented on my panel (keeping the panel removable from the airplane)? Note: in my previous post with the dimensions of the ground plane I have just disregarded the copper foil strips and I have assumed that the section of panel behind the plexigas window and the double plate work together as a ground plane. Thanks Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491345#491345 Attachments: http://forums.matronics.com//files/pictures_196.pdf ________________________________________________________________________________
Subject: Re: Daily Summary Missing?
From: "farmrjohn" <faithvineyard(at)yahoo.com>
Date: Sep 17, 2019
thanks, I'll try that. John Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491348#491348 ________________________________________________________________________________
Subject: Re: Grounding radio antenna and transponder antenna
From: "user9253" <fransew(at)gmail.com>
Date: Sep 18, 2019
That copper tape does not do much good because it all goes in one direction. And it is questionable if it is making good contact with the antenna mounting plate. Here is a suggestion: Cut 4 pieces of coax each 22 or 23 inches long. Attach a ring terminal to the shield of each coax (not the center conductor). Connect one length of coax to each of the 4 antenna mounting screws using the ring terminals. When the panel is mounted to the aircraft, arrange the coax ground plane so that it extends outward in 4 different directions. Elastic cord attached to the coax ends could help to position it. This experiment is worth a try and will not cost much except your time. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491361#491361 ________________________________________________________________________________
From: Charlie England <ceengland7(at)gmail.com>
Date: Sep 17, 2019
Subject: fuel transfer controller, revisited
Hi guys, In my homebuilt project, I have aux tank(s) that must be pumped to the main tank for engine supply, on an engine that uses automotive style high pressure injection with a regulator return line to the main tank. (Personal preference vs the complexity of a 4-selection duplex valve) Thought I'd tap the brain trust for how best to execute an idea for an automated fuel transfer controller. Liquid level controllers are readily available now, but most I've found are almost 'too clever' for what I want, using simple bare wire for probes in a water tank. What I'd like is a controller that could look to the variable voltage seen by our typical fuel gauges/EFISs from 'standard' Stewart Warner type resistive sensors for level sensing, instead of separate probes, optical sensors, etc. For my AFS engine monitor circuit, the tank sensor, according to AFS: 'It will be pulled up to ~4v. So with the 40-240=84 you will see 0.1 to 1.0V .' Since the sensor goes to 40 ohms at full and is referenced to ground, That means 1.0 V at empty, and 0.1 V at full. ( I suspect that this is fairly typical for gauges using SW resistive sensors.) So my idea of an ideal circuit is this: *An *adjustable* setpoint for pump turn-on, when voltage *rises* to say, 0.6V, and pump turn-off when voltage *falls* to say, 0.2V (to avoid overfilling the tank). I'd consider the adjustable feature to be essential, due to variations in float arms, tanks, supply voltage to the sensor/gauge (might be 14V in some cases), etc. *A 'nice to have' additional feature for others would allow inverting the voltage measurements, since some installations might expect the resistive sensor to be at 240 ohms when full . Any thoughts on a simple circuit to do this? Every off-the-shelf controller I've found uses switches, triggers, etc, instead of voltage comparators. The two most common ICs are the LM324 (using one section as an oscillator to generate a low voltage AC to excite the probes), and a 555 timer IC (much simpler circuit, but no provision for voltage sensing for trigger). Thanks for any thoughts, Charlie Virus-free. www.avast.com <#DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2> ________________________________________________________________________________
From: Charlie England <ceengland7(at)gmail.com>
Date: Sep 17, 2019
Subject: Re: fuel transfer controller, revisited
OOPS; forgot an important point: Since the device will operate in parallel with an existing gauge (or input to an EFIS), the voltage sensing circuit obviously needs to present a relatively high impedance to avoid affecting the existing measurements. Virus-free. www.avast.com <#DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2> On Tue, Sep 17, 2019 at 10:25 PM Charlie England wrote: > Hi guys, > > In my homebuilt project, I have aux tank(s) that must be pumped to the > main tank for engine supply, on an engine that uses automotive style high > pressure injection with a regulator return line to the main tank. (Person al > preference vs the complexity of a 4-selection duplex valve) > > Thought I'd tap the brain trust for how best to execute an idea for an > automated fuel transfer controller. Liquid level controllers are readily > available now, but most I've found are almost 'too clever' for what I wan t, > using simple bare wire for probes in a water tank. What I'd like is a > controller that could look to the variable voltage seen by our typical fu el > gauges/EFISs from 'standard' Stewart Warner type resistive sensors for > level sensing, instead of separate probes, optical sensors, etc. > > For my AFS engine monitor circuit, the tank sensor, according to AFS: > 'It will be pulled up to ~4v. So with the 40-240=84 you will see 0. 1 to 1.0V > .' > > Since the sensor goes to 40 ohms at full and is referenced to ground, Tha t > means 1.0 V at empty, and 0.1 V at full. ( I suspect that this is fairly > typical for gauges using SW resistive sensors.) > > So my idea of an ideal circuit is this: > > *An *adjustable* setpoint for pump turn-on, when voltage *rises* to say, > 0.6V, and pump turn-off when voltage *falls* to say, 0.2V (to avoid > overfilling the tank). I'd consider the adjustable feature to be essentia l, > due to variations in float arms, tanks, supply voltage to the sensor/gaug e > (might be 14V in some cases), etc. *A 'nice to have' additional feature > for others would allow inverting the voltage measurements, since some > installations might expect the resistive sensor to be at 240 ohms when fu ll. > > Any thoughts on a simple circuit to do this? Every off-the-shelf > controller I've found uses switches, triggers, etc, instead of voltage > comparators. The two most common ICs are the LM324 (using one section as an > oscillator to generate a low voltage AC to excite the probes), and a 555 > timer IC (much simpler circuit, but no provision for voltage sensing for > trigger). > > Thanks for any thoughts, > > Charlie > > > Virus-free. > www.avast.com > > <#m_6213572167281846612_DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2> > ________________________________________________________________________________
Subject: Re: fuel transfer controller, revisited
From: "user9253" <fransew(at)gmail.com>
Date: Sep 18, 2019
Charlie, a search on the internet found this thread: https://forum.allaboutcircuits.com/threads/voltage-controlled-switch.63998/ -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491364#491364 ________________________________________________________________________________
From: Charlie England <ceengland7(at)gmail.com>
Date: Sep 17, 2019
Subject: Re: Grounding radio antenna and transponder antenna
If the copper tape isn't soldered or otherwise electrically bonded to the rest of the metal ground plane (panel), then it's not doing anything productive. You could get what you were hoping for by using strips of aluminum; even something really thin like strips cut from aluminum flashing material. They could be riveted on one end to the aluminum doubler shown in the pics, and glued with clear 'sensor safe' rtv to the plexi, and screwed at the other end using the plexi mounting screws. Having said that, the antenna still won't be centered in the ground plane. You could add strips going the other direction using similar techniques. The 'ideal' ground plane extends out from the base as far as the antenna height. As few as 4 equally spaced radial arms can get the job done pretty effectively. Having said *that*, are you sure your problems are purely transmission range? Tube/rag a/c are notoriously noisy in the cockpit. You may have as much a problem with *audio* signal to noise ratio as with transmission distance. Ability to accurately describe comm deficiencies is pretty rare, even for controllers. If you think that could be a possibility, we can expand on that. Charlie (sound tech in one of my previous lives) On Tue, Sep 17, 2019 at 9:45 PM Argonaut36 wrote: > > Thanks to both for the additional comments. > I reply to the questions of Bob as follows: > =A2 I do not have the old coax any more > =A2 I have never used a hand-held radio in this airplane > =A2 The radio performance is ok for Class D operations, but n ot so > good for Class B and Class C, when you need to communicate from further o ut > and clarity of communications is even more important > =A2 As far as additional input, I can tell you that the radio harness > was replaced without appreciable changes > I am posting a file that includes 2 pictures of my panel/antenna. The > copper strips are just taped (not soldered) and there is no communing > disk. The strips do not extend laterally, because of the limited width o f > the panel. I assumed that, as we normally fly towards the radio station we > are talking to, that would be kind of acceptable. > Could you please make comments on my copper foil strips and elaborate a > little further on how the set up described by Bob is in his book could be > implemented on my panel (keeping the panel removable from the airplane)? > Note: in my previous post with the dimensions of the ground plane I have > just disregarded the copper foil strips and I have assumed that the secti on > of panel behind the plexigas window and the double plate work together as a > ground plane. > Thanks > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=491345#491345 > > > Attachments: > > http://forums.matronics.com//files/pictures_196.pdf > > =========== =========== =========== =========== =========== > > Virus-free. www.avast.com <#DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2> ________________________________________________________________________________
From: "The Kuffels" <kuffel(at)cyberport.net>
Subject: Re: fuel transfer controller, revisited
Date: Sep 18, 2019
Charlie, Believe your approach is too "clever". For example, your specifications ha ve no way to turn off the pump when the aux tanks are empty and the mains a re low. Nor is there any way to turn on the pump when the fuel sensor fail s. Suggest a simple push button activated timer circuit that stays on for abou t 20% of the aux tank capacity is a simpler, more reliable approach. See t he May issue of Kitplanes for a detailed description of such a circuit and how to use it. Or a simpler version of the same circuit can be found at the Glassair Owner s Association website under the tag "fuel". If you don't have access to these on-line drop me a note and I can email yo u the source files. I also have a manuscript for a gadget that correctly detects net fuel flow in a return line installation. Cost: about $2.00 in parts plus the flow tr ansducers. Tom Kuffel kuffel(at)cyberport.net --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
From: "The Kuffels" <kuffel(at)cyberport.net>
Subject: Re: fuel transfer controller, revisited
Date: Sep 18, 2019
<< See the May issue of Kitplanes for a detailed description of such a cir cuit and how to use it. >> Should be: See the May 2009 issue of Kitplanes Tom --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Date: Sep 18, 2019
From: Ernest Christley <echristley(at)att.net>
Subject: Re: fuel transfer controller, revisited
Are the AUX tanks higher than the main?=C2- At the wing tips vs. root, f or instance? If so, get rid of the electronics completely.=C2- Put a float controlled valve on port on the main tank, and have it fed from a low point on the AUX tank. ngland7(at)gmail.com> wrote: Hi guys, In my homebuilt project, I have aux tank(s) that must be pumped to the main tank for engine supply, on an engine that uses automotive style high press ure injection with a regulator return line to the main tank. (Personal pref erence vs the complexity of a 4-selection duplex valve) Thought I'd tap the brain trust for how best to execute an idea for an auto mated fuel transfer controller. Liquid level controllers are readily availa ble now, but most I've found are almost 'too clever' for what I want, using simple bare wire for probes in a water tank. What I'd like is a controller that could look to the variable voltage seen by our typical fuel gauges/EF ISs from 'standard' Stewart Warner type resistive=C2-sensors for level se nsing, instead of separate probes, optical sensors, etc.=C2- For my AFS engine monitor circuit, the tank sensor, according to AFS:'It wi ll be pulled up to ~4v. So with the 40-240=84 you will see 0.1 to 1.0 V=C2-.' =C2- =C2- Since the sensor goes to 40 ohms at full and is referenced to ground, That means 1.0 V at empty, and 0.1 V at full. ( I suspect that this is fairly ty pical for gauges using SW resistive sensors.)=C2- So my idea of an ideal circuit is this:=C2- An *adjustable* setpoint for pump turn-on, when voltage *rises* to say, 0.6 V, and pump turn-off when voltage *falls* to say, 0.2V (to avoid overfillin g the tank). I'd consider the adjustable feature to be essential, due to va riations in float arms, tanks, supply voltage to the sensor/gauge (might be 14V in some cases), etc. A 'nice to have' additional feature for others=C2 - would allow inverting the voltage measurements, since some installation s might expect the resistive sensor to be at 240 ohms when full. Any thoughts on a simple circuit to do this? Every off-the-shelf controller I've found uses switches, triggers, etc, instead of voltage comparators. T he two most common ICs are the LM324 (using one section as an oscillator to generate a low voltage AC to excite the probes), and a 555 timer IC (much simpler circuit, but no provision for voltage sensing for trigger). Thanks for any thoughts, Charlie | | Virus-free. www.avast.com | ________________________________________________________________________________
Subject: Re: fuel transfer controller, revisited
From: Charlie England <ceengland7(at)gmail.com>
Date: Sep 18, 2019
On 9/18/2019 10:52 AM, user9253 wrote: > > Charlie, a search on the internet found this thread: > https://forum.allaboutcircuits.com/threads/voltage-controlled-switch.63998/ > > -------- > Joe Gores > Thanks for the link, and the reminder. I've been away from active electronics work for so long, I'd completely forgotten about comparator circuits. I'll do some more research on that path; I'd like to have independently adjustable trigger points via trim pots, and a variation on that circuit might allow it. The site looks like it could be useful for a variety of other projects, as well. Charlie --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Subject: Re: fuel transfer controller, revisited
From: Charlie England <ceengland7(at)gmail.com>
Date: Sep 18, 2019
On 9/18/2019 12:00 PM, The Kuffels wrote: > > Charlie, > Believe your approach is too "clever". For example, your > specifications have no way to turn off the pump when the aux tanks are > empty and the mains are low. Nor is there anyway to turn on the pump > when the fuel sensor fails. > Suggest a simple push button activated timer circuit that stays on for > about 20% of the aux tank capacity is a simpler, more reliable > approach. See the May issue of Kitplanes for a detailed description > of such a circuit and how to use it. > Or a simpler version of the same circuit can be found at the Glassair > Owners Association website under the tag "fuel". > If you don't have access to these on-line drop me a note and I > canemail you the source files. > I also have a manuscript for a gadget that correctlydetects netfuel > flow in a return line installation. Cost: about $2.00 in parts plus > the flow transducers. > Tom Kuffel > kuffel(at)cyberport.net Hi Tom, I appreciate the warning, since any of us can get lost in the weeds (get too clever). In this case, though, I already have a 'no fuel present' optical sensor in the supply line to the transfer pump(s). I was afraid my initial narrative would get so long that I didn't try to describe every detail; only the specific function that I'm having trouble finalizing. I also intend manual switch control to both stop and start transfers if problems develop. Thanks for the link to the Glassair site for the timer circuit; a simple timer has always been 'plan B'. I do have a subscription to Kitplanes (all homebuilders should, in my opinion), so I'm good there. I'd love to see your return flow compensation circuit, though it's not an issue for this particular installation (flow sensor is downstream of the regulator bypass). I'd be *really* excited if you could do it for $2 without the need of an extra $150 flow sensor. :-) If you don't mind sending it, my email address is ceengland7(at)gmail.com. Thanks, Charlie --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Subject: Re: fuel transfer controller, revisited
From: Charlie England <ceengland7(at)gmail.com>
Date: Sep 18, 2019
Not high enough to matter; it's an RV-7 with 'wet wing' leading edge tanks outboard of the mains. About 3 lbs weight gain total for the tanks themselves & fuel lines, plus the weight of redundant Facet transfer pumps in the fuselage. The -7 is acro-qualified, but not with fuel weight in the outboard sections of the wings. I've probably seen all the various tank building and transfer methods, and none of the passive transfer methods I've seen so far give me any confidence in being able to positively empty the aux tanks and know that no fuel will get back out there even when the main is full. The passive methods of transfer that I've seen also depend on the cap on the main tank being totally fuel tight (not a universal certainty with Van's caps) because the higher aux fuel will try to exit the main's cap when both are full. In addition, some of the schemes depend on re-arranging the vent system so that the main's vent ties to the aux outlet, and the aux supplies the vent for the whole system. I can't get comfortable with messing around with the vent system, either, regardless of acro issues. The alternative engine is a radical enough change, so I tried to keep the actual fuel delivery path as close to 'stock' as possible, with the only mod to the fuel delivery main tank being its return line. Charlie On 9/18/2019 2:07 PM, Ernest Christley wrote: > Are the AUX tanks higher than the main? At the wing tips vs. root, > for instance? > > If so, get rid of the electronics completely. Put a float controlled > valve on port on the main tank, and have it fed from a low point on > the AUX tank. > > wrote: > > > Hi guys, > > In my homebuilt project, I have aux tank(s) that must be pumped to the > main tank for engine supply, on an engine that uses automotive style > high pressure injection with a regulator return line to the main tank. > (Personal preference vs the complexity of a 4-selection duplex valve) > > Thought I'd tap the brain trust for how best to execute an idea for an > automated fuel transfer controller. Liquid level controllers are > readily available now, but most I've found are almost 'too clever' for > what I want, using simple bare wire for probes in a water tank. What > I'd like is a controller that could look to the variable voltage seen > by our typical fuel gauges/EFISs from 'standard' Stewart Warner type > resistivesensors for level sensing, instead of separate probes, > optical sensors, etc. > > For my AFS engine monitor circuit, the tank sensor, according to AFS: > 'It will be pulled up to ~4v. So with the 40-240 you will see 0.1 to > 1.0V.' > > Since the sensor goes to 40 ohms at full and is referenced to ground, > That means 1.0 V at empty, and 0.1 V at full. ( I suspect that this is > fairly typical for gauges using SW resistive sensors.) > > So my idea of an ideal circuit is this: > > *An *adjustable* setpoint for pump turn-on, when voltage *rises* to > say, 0.6V, and pump turn-off when voltage *falls* to say, 0.2V (to > avoid overfilling the tank). I'd consider the adjustable feature to be > essential, due to variations in float arms, tanks, supply voltage to > the sensor/gauge (might be 14V in some cases), etc. *A 'nice to have' > additional feature for others would allow inverting the voltage > measurements, since some installations might expect the resistive > sensor to be at 240 ohms when full. > > Any thoughts on a simple circuit to do this? Every off-the-shelf > controller I've found uses switches, triggers, etc, instead of voltage > comparators. The two most common ICs are the LM324 (using one section > as an oscillator to generate a low voltage AC to excite the probes), > and a 555 timer IC (much simpler circuit, but no provision for voltage > sensing for trigger). > > Thanks for any thoughts, > > Charlie > > > Virus-free. www.avast.com > > > --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Date: Sep 18, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Grounding radio antenna and transponder antenna
At 10:57 PM 9/17/2019, you wrote: >If the copper tape isn't soldered or otherwise >electrically bonded to the rest of the metal >ground plane (panel), then it's not doing >anything productive. You could get what you were >hoping for by using strips of aluminum; even >something really thin like strips cut from >aluminum flashing material. They could be >riveted on one end to the aluminum doubler shown >in the pics, and glued with clear 'sensor safe' >rtv to the plexi, and screwed at the other=C2 end >using the plexi mounting screws.=C2 > >Having said that, the antenna still won't be >centered in the ground plane. You could add >strips going the other direction using similar >techniques. The 'ideal' ground plane extends out >from the base as far as the antenna height. As >few as 4 equally spaced radial arms can get the job done pretty effectively.=C2 Actually, there's a relatively simple experiment that can be conducted. 4 radials ~1" wide, extending from the antenna base and simply taped to the outside surface of the a/c will emulate an excellent ground plane. It does not need to be electrically bonded to the airframe. Where it is in close proximity to the airframe, there will be significant electro-static coupling to the airframe. I'd make them 24" long or so. Length not critical when so closely coupled to the a/c skin. Here's a tape suited to the task of temporary attachment to the airplane. https://tinyurl.com/y3wrc7kx I've used this stuff to run ribbon cable through the baggage door seal, down the side of the fuselage and past the entry door seal to bring investigatory signals from the hell-hole of a Beechjet into the cabin. This tape would work fine for the experimental ground plane installation as well. > > >Having said *that*, are you sure your problems >are purely transmission range? Tube/rag a/c are >notoriously noisy in the cockpit. You may have >as much a problem with *audio* signal to noise >ratio as with transmission distance. Ability to >accurately describe comm deficiencies is pretty >rare, even for controllers. If you think that >could be a possibility, we can expand on that.=C2 Excellent point! There was a list-thread on this very topic way back when . Turns out that transmission intelligibility was completely dependent on the noise cancelling quality of microphone . . . I'm embarrassed for not to have recalled this. Before hammering on the antenna installation, do try another mic/headset combination. They are not all the same . . . particularly with respect to cancelling low frequency 'buffeting' kinds of noise common to airplanes where creature comfort is rather far down on the list of design priorities. Is it just your transmitted signal that's deficient . . . or both transmit and receive? This brings up the point that few users of two-way radios have the experience and vocabulary to describe poor signal quality. For example, you can have a strong radio frequency signal that is dead quiet when not talking but the audio is weak/distorted. This is ALWAYS an audio/microphone problem. You can have a marginal radio frequency signal (just beginning to present 'popcorn' noises when not talking and uncharacteristically poor audio when adding voice modulation. Then there's the truly weak-signal which can be a combination of radio/coax/antenna issued. Years ago, I asked a reader to send me a recording of his received signal as heard on the ground . . . his problem turned out to be in the audio system causing a badly under-modulated transmitter. Charlie's memory jog suggests an important avenue of investigation that supercedes fiddling with the antenna. Bob . . . ________________________________________________________________________________
Date: Sep 18, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Grounding radio antenna and transponder antenna
At 10:25 AM 9/18/2019, you wrote: > >That copper tape does not do much good because it all goes in one >direction. And it is questionable if it is making good contact with >the antenna mounting plate. >Here is a suggestion: Cut 4 pieces of coax each 22 or 23 inches >long. Attach a ring terminal to the shield of each coax (not the >center conductor). Connect one length of coax to each of the 4 >antenna mounting screws using the ring terminals. When the panel is >mounted to the aircraft, arrange the coax ground plane so that it >extends outward in 4 different directions. Elastic cord attached to >the coax ends could help to position it. >This experiment is worth a try and will not cost much except your time. That would work too . . . the same tape could be used to hold it against the skin. Bob . . . ________________________________________________________________________________
Subject: Re: Grounding radio antenna and transponder antenna
From: "Argonaut36" <fmlibrino(at)msn.com>
Date: Sep 18, 2019
Thanks to All for the interesting comments and suggestions. In this post I would like to address the comments of Charlie on noise in the cockpit. I need a little more time to write a second post on the antenna solutions that have been proposed for testing (coax and external copper foil). I may have a couple of questions. Yes, the problem is not just range. It is also noise. ATC says that my transmissions are weak and with a lot of static noise, but still acceptable. As I wrote in an earlier post, that is not the case if I go to Class B or C airspace and I need to call from far out. My impression is that I receive better than I transmit. The noise level in the cockpit is very high and when I press the push-to-talk button, the static noise that I hear in the sidetone is louder than my voice. I use what is considered a very good noise canceling microphone that I periodically replace. My understanding is that the noise wears out the microphone. I have also flown with a Bose headset; transmissions were better, but only marginally. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491384#491384 ________________________________________________________________________________
Date: Sep 18, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Grounding radio antenna and transponder antenna
At 10:57 PM 9/17/2019, you wrote: >If the copper tape isn't soldered or otherwise >electrically bonded to the rest of the metal >ground plane (panel), then it's not doing >anything productive. You could get what you were >hoping for by using strips of aluminum; even >something really thin like strips cut from >aluminum flashing material. They could be >riveted on one end to the aluminum doubler shown >in the pics, and glued with clear 'sensor safe' >rtv to the plexi, and screwed at the other=C2 end >using the plexi mounting screws.=C2 > >Having said that, the antenna still won't be >centered in the ground plane. You could add >strips going the other direction using similar >techniques. The 'ideal' ground plane extends out >from the base as far as the antenna height. As >few as 4 equally spaced radial arms can get the job done pretty effectively.=C2 Actually, there's a relatively simple experiment that can be conducted. 4 radials ~1" wide, extending from the antenna base and simply taped to the outside surface of the a/c will emulate an excellent ground plane. It does not need to be electrically bonded to the airframe. Where it is in close proximity to the airframe, there will be significant electro-static coupling to the airframe. I'd make them 24" long or so. Length not critical when so closely coupled to the a/c skin. Here's a tape suited to the task of temporary attachment to the airplane. https://tinyurl.com/y3wrc7kx I've used this stuff to run ribbon cable through the baggage door seal, down the side of the fuselage and past the entry door seal to bring investigatory signals from the hell-hole of a Beechjet into the cabin. This tape would work fine for the experimental ground plane installation as well. > > >Having said *that*, are you sure your problems >are purely transmission range? Tube/rag a/c are >notoriously noisy in the cockpit. You may have >as much a problem with *audio* signal to noise >ratio as with transmission distance. Ability to >accurately describe comm deficiencies is pretty >rare, even for controllers. If you think that >could be a possibility, we can expand on that.=C2 Excellent point! There was a list-thread on this very topic way back when . Turns out that transmission intelligibility was completely dependent on the noise cancelling quality of microphone . . . I'm embarrassed for not to have recalled this. Before hammering on the antenna installation, do try another mic/headset combination. They are not all the same . . . particularly with respect to cancelling low frequency 'buffeting' kinds of noise common to airplanes where creature comfort is rather far down on the list of design priorities. Is it just your transmitted signal that's deficient . . . or both transmit and receive? This brings up the point that few users of two-way radios have the experience and vocabulary to describe poor signal quality. For example, you can have a strong radio frequency signal that is dead quiet when not talking but the audio is weak/distorted. This is ALWAYS an audio/microphone problem. You can have a marginal radio frequency signal (just beginning to present 'popcorn' noises when not talking and uncharacteristically poor audio when adding voice modulation. Then there's the truly weak-signal which can be a combination of radio/coax/antenna issued. Years ago, I asked a reader to send me a recording of his received signal as heard on the ground . . . his problem turned out to be in the audio system causing a badly under-modulated transmitter. Charlie's memory jog suggests an important avenue of investigation that supercedes fiddling with the antenna. Bob . . . ________________________________________________________________________________
Date: Sep 18, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Grounding radio antenna and transponder antenna
At 10:25 AM 9/18/2019, you wrote: > >That copper tape does not do much good because it all goes in one >direction. And it is questionable if it is making good contact with >the antenna mounting plate. >Here is a suggestion: Cut 4 pieces of coax each 22 or 23 inches >long. Attach a ring terminal to the shield of each coax (not the >center conductor). Connect one length of coax to each of the 4 >antenna mounting screws using the ring terminals. When the panel is >mounted to the aircraft, arrange the coax ground plane so that it >extends outward in 4 different directions. Elastic cord attached to >the coax ends could help to position it. >This experiment is worth a try and will not cost much except your time. That would work too . . . the same tape could be used to hold it against the skin. Bob . . . ________________________________________________________________________________
Subject: Re: Grounding radio antenna and transponder antenna
From: "user9253" <fransew(at)gmail.com>
Date: Sep 19, 2019
I changed the length of the ground plane radials to 24 inches in my post above to be the same as Bob's suggestion. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491391#491391 ________________________________________________________________________________
Subject: Re: fuel transfer controller, revisited
From: "wsimpso1" <wsimpso1(at)comcast.net>
Date: Sep 19, 2019
We went around a closely related topic on homebuiltairplanes.com a while back. I have a similar system, and I am electing to simply run one of two Facet pumps all the time to keep the header (main) tank full. The header (main) tank is only vented back to the source tank through a duplex valve, so yes, it is circulating fuel. I view having any additional switches, logic, timers, fuel level sensors, etc in the loop as being less reliable than running one pump with another in reserve. Having 150 miles worth of fuel in the header feels pretty good too. Thread is https://www.homebuiltairplanes.com/forums/threads/transfer-pumps-and-fuel-system-configuration.30820/ There are others on there that I started about details of fuel systems, but they seem off topic for this thread. Good luck Bill Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491392#491392 ________________________________________________________________________________
Date: Sep 19, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Grounding radio antenna and transponder antenna
At 08:37 AM 9/19/2019, you wrote: > >I changed the length of the ground plane radials to 24 inches in my >post above to be the same as Bob's suggestion. The length won't be 'critical' in this case. When crafting a free space ground plane for a vertical antenna, the idea is to approximate the 'perfect' ground plane . . . a solid conductor radiating from the base of the antenna for a long ways. Since an perfect (infinite) plane isn't practical, the common approximations take on the form of radial 'whiskers' https://www.bing.com/th?id=OIP.frzhTHSL4nWMxO4KqsPwpAHaDU&w In this case, they are just more antennas brought together at the base such that their impedances are paralleled. The more radials, the lower the ground impedance, the better the plane. These are resonant ground planes. I.e. 1/4 wave in free space elements. This technique is closely approximated in composite airplanes with copper or aluminum strips bonded to the inside skin of the aircraft. The DIY transponder antenna for composite applications suggeseted a solid disk ground plane with a radius equal to height of the antenna. Emacs! This 'plane' looks like an infinite number of radials joined at the center. But unless the plane is in pretty much free space with respect to surrounding conductors, it's near-ideal characteristics are degraded. For the purposed of our 'experiment', the proposed 1/4 wave elements will be in closest practical proximity to a metal airframe; no longer in free air and certainly not resonant at the frequency of interest. So the exact length is no longer significant. Instead we're looking for some electro-static or capacitive coupling to the airframe to combine with planar effects of the now-random lengths of conductor. In this case, the wider strips taped to the skin are more desirable to increase the capacitive coupling effects . . . but the suggested wire elements may well produce the desired effect of compensating for a suspected inadequate ground plane. While the microphone performance issue is worth examination, one of the 'grains of sand' in this study says that performance is degraded with DISTANCE from the other station which discounts audio problems (consistent irrespective of range) and re-enforces the notion that there is a signal strength issue. Bob . . . ________________________________________________________________________________
Subject: Re: Grounding radio antenna and transponder antenna
From: Charlie England <ceengland7(at)gmail.com>
Date: Sep 19, 2019
On 9/18/2019 10:06 PM, Argonaut36 wrote: > > Thanks to All for the interesting comments and suggestions. > In this post I would like to address the comments of Charlie on noise in the cockpit. I need a little more time to write a second post on the antenna solutions that have been proposed for testing (coax and external copper foil). I may have a couple of questions. > Yes, the problem is not just range. It is also noise. ATC says that my transmissions are weak and with a lot of static noise, but still acceptable. As I wrote in an earlier post, that is not the case if I go to Class B or C airspace and I need to call from far out. > My impression is that I receive better than I transmit. The noise level in the cockpit is very high and when I press the push-to-talk button, the static noise that I hear in the sidetone is louder than my voice. > I use what is considered a very good noise canceling microphone that I periodically replace. My understanding is that the noise wears out the microphone. I have also flown with a Bose headset; transmissions were better, but only marginally. First, your experience with small-airport vs B/C airspace might not be purely range. Have you tried small airport comm from the same distance, and over similar (as in flat) terrain as the B/C comm? And do the B/C comms have the same problems, once you get as close to them as you typically are to the small airports? This might help determine whether you truly have a range issue. But regardless, don't forget 'human factors'. The small airport guys are typically not very busy, and can be more 'focused' on listening. They're possibly used to dealing with poorer quality than the big guys, since small airport fliers are often not as dependent on perfectly performing equipment. The big guys, on the other hand, are often incredibly busy, and if they have the slightest problem with readability, may just tell you you're unreadable and to go away. They're also unlikely to have the audio skillset to give a useful technical description of what they're actually hearing. OK, on to some random *generalizations*: 'Normal' noise levels in the mic's designed-for environment should not wear out a mic. I've got headsets that are older than my >25 year flying experience, almost all in homebuilts, that still have good mics in them. Not saying that extreme noise can't damage a mic, but wearing it out shouldn't be much of an issue. Range can obviously affect transmission quality, especially with AM (what we use for a/c comm). But background noise can often make more difference than carrier strength (range). Others are much more qualified to discuss the RF side of things, but I may be able to offer some long distance help with the audio side of things. Intelligibility is closely tied to 'signal-to-noise ratio'. We usually hear (pardon the on-the-nose pun) the term used in electronics, where the signal (audio) is measured as a ratio to the level of 'noise', which is all the background hiss, crackling, etc that exists in all electronics. But for practical, real-world applications, the entire system must be considered. Ex: in a concert hall, the signal is the singer's voice and the noise is everything else; audience conversations, squeaking chairs, foot falls, even reverberations of the singer's own voice bouncing around in the room. An extreme (though somewhat twisted) example would be 'feedback' when the PA system's output gets back into the mic and is re-amplified. Now, how do we improve S/N in the concert hall? Turning up the volume will make the singer easier to hear, and help mask hall noise, but eventually the PA will get loud enough to cause feedback and then no one will hear the 'signal'. So what to do? One thing is to lower the noise level. Padded seats, carpet, noise absorbing panels on the ceiling & walls, and even more important, telling your neighbor to save their conversation till the concert is over. But one of the big drivers of poor S/N is the singer him/her-self. If the handheld mic is allowed to point out into the audience, feedback is more likely. If the singer cups their hands around the mesh area of the mic, it kills the mic's directional selectivity. If they sing into the side of the mic instead of the end (assuming a typical handheld mic), or they hold the mic too far from their lips, or sing too softly, then *their vocal volume is a smaller percentage of the total sound the mic hears*. If the singer messes up in the above ways, the sound guy's only way to make them louder is to turn up the gain, but the mic hears everything, so noise gets amplified along with signal. The 'singer' issues are very similar to issues in the cockpit. Headset mics are directional mics. Not a terribly common problem, but with some headsets (particularly the in-ear models), it's easy to get the back side of the mic facing your lips. This will give preference to noise over voice. If the mic isn't so close to the pilot's lips it's almost touching them (left or right edge of your mouth tends work best, to minimize popping from breath), then like the singer, the 'hall noise' will be a bigger percentage of what the mic hears. If the pilot speaks softly, then 'hall noise' will be a bigger percentage of what the mic hears. If the 'front' of the mic isn't pointed directly at the pilot's lips... Are we getting the idea yet? If there's another mic in the a/c that's plugged into the system, it will often go 'live' whenever the PTT is pushed along with the pilot's mic. If that happens.... ETC ETC Now, what to do that's 'fixing' stuff, instead of just 'technique'? Reducing the ambient noise level in a tube/rag a/c is very difficult unless we're willing to accept a lot of extra weight. But there are some 'tweaks' to the system that will likely help. One thing will sound counter-intuitive, but does work (I just went through it with my neighbor, who's flying the prototype One Design unlimited acro a/c). First, check with the mfgr of your headset, to see if there is a gain adjustment *on the microphone* of the headset. Many electret condenser mics have a tiny gain adjustment screw in the body of the mic. If yours has one, turn the gain *down* as low as you can get it and still have your voice transmitted. The reason: Those mics actually have a tiny preamplifier built into them. If the total volume (voice plus noise) is loud enough, it can drive the preamp into distortion. When that happens, we get fuzzy, garbled sound as the peak volume is clipped off. Next, find the mic gain or mic volume adjustment on your comm radio, and turn *it* down as low as you can go, and still get your voice out there. Even if you have to speak 'with authority' into the mic. Remember the 'too soft' singer? If you speak louder, your voice is a larger percentage of what the mic hears. Now obviously, you need enough audio to properly modulate the RF carrier, but you'll likely be surprised at how much you can turn these setting down and still hear yourself. As long as you sound ok in your sidetone, you're likely going to be ok with modulation. (RF guys feel free to step in here.) The last thing returns to technique, in the form of 'compensation' for a/c deficiencies. When comm is critical, pull the power back. This was the last step in getting the One Design mentioned above into the 'clear communications' category. By reducing the throttle setting, the cockpit noise goes down significantly, improving signal to noise ratio. (Could this be a factor in small vs large airport operations, where you're likely at reduced power close to the small airport but still at cruise power when far from the large airports?) Sorry for such a long 'epistle', but hopefully there will be some useful info buried in there. Charlie --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Subject: Re: fuel transfer controller, revisited
From: Charlie England <ceengland7(at)gmail.com>
Date: Sep 19, 2019
On 9/19/2019 10:01 AM, wsimpso1 wrote: > > We went around a closely related topic on homebuiltairplanes.com a while back. I have a similar system, and I am electing to simply run one of two Facet pumps all the time to keep the header (main) tank full. The header (main) tank is only vented back to the source tank through a duplex valve, so yes, it is circulating fuel. I view having any additional switches, logic, timers, fuel level sensors, etc in the loop as being less reliable than running one pump with another in reserve. Having 150 miles worth of fuel in the header feels pretty good too. > > Thread is https://www.homebuiltairplanes.com/forums/threads/transfer-pumps-and-fuel-system-configuration.30820/ > > There are others on there that I started about details of fuel systems, but they seem off topic for this thread. > > Good luck > > Bill Hi Bill, I think that technique has a lot of merit in a lot of situations, but as I mentioned in another post, my plane is acro-capable, and I need to preserve the ability to *know* that the auxs are empty for acro. Another factor is that in this plane, two of the three auxs will almost never have fuel in them (only for extended out/back legs with no refueling). I'm trying to keep the fuel-delivery tank as close to 'as designed' as I possibly can, and still be able to use auto style fuel injection and get aux fuel to it. Thanks, Charlie --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Subject: Re: Grounding radio antenna and transponder antenna
From: "Argonaut36" <fmlibrino(at)msn.com>
Date: Sep 19, 2019
Reference is made to the following comment of Bob in a recent post: Quote Years ago, I asked a reader to send me a recording of his received signal as heard on the ground . . . his problem turned out to be in the audio system causing a badly under-modulated transmitter. Unquote When the radio was almost new, it failed and I flew for a while with a loaned radio (identical) and then I got the replacement radio (also identical) that I have now. The three radios worked exactly the same and for this reason I did not consider the radio itself being the source of the troubles. At the time I flew with the other radios, however, I had different antenna, coax and harness that could have masked issues with the radio. Going back to the alternative antenna configurations that have been proposed, could Bob please answer the following questions: What is the recommended 1 copper foil tape and where I can buy it? How is the tape terminated at the antenna? Does it stop at a certain distance from the antenna or right at the antenna? Does the recommended 2" white vinyl tape leave adhesive residue on the paint? Considering that testing will probably require only a single short flight, could perhaps a less strong tape that does not leave residue be used? Thanks Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491405#491405 ________________________________________________________________________________
Subject: Re: Daily Summary Missing?
From: "farmrjohn" <faithvineyard(at)yahoo.com>
Date: Sep 19, 2019
Well, my account must have fallen into limbo. When I try to unsubscribe, the email distribution tool says it is sending a link to my email address to confirm. That email never arrives, and the unsubscribe is not successful. I have checked in the spam folder as well, and tried with different browsers with the same (non)results. Curious. John Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491409#491409 ________________________________________________________________________________
Subject: Re: Grounding radio antenna and transponder antenna
From: "user9253" <fransew(at)gmail.com>
Date: Sep 19, 2019
https://www.talkbass.com/threads/where-to-buy-copper-foil-tape.437391/ - https://www.homedepot.com/p/Corry-s-15-ft-Slug-and-Snail-Copper-Tape-100099017/100662157 - https://www.amazon.com/Freely-Copper-Foil-Conductive-Adhesive/dp/B06XQ9T2WN/ref=pd_lpo_sbs_229_t_2?_encoding=UTF8&psc=1&refRID=ZR2J0MDFBA4CF5HH5S0Z - The antenna could be removed, the copper tape stuck on, then re-install the antenna. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491410#491410 ________________________________________________________________________________
Subject: Re: Grounding radio antenna and transponder antenna
From: "Argonaut36" <fmlibrino(at)msn.com>
Date: Sep 20, 2019
Charlie, I am carefully reviewing all the information that you provided and I am planning on following your suggestions. Thank you very much for your help! Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491414#491414 ________________________________________________________________________________
Subject: Re: Grounding radio antenna and transponder antenna
From: "Argonaut36" <fmlibrino(at)msn.com>
Date: Sep 20, 2019
Thanks for the links for the copper foil tape and the installation suggestions. I am not too sure about how easy would be to remove my existing antenna. I remember that an adhesive that would provide a very strong bond between the antenna and the panel was used during installation. The other antenna option that uses the coax cable that was discussed in this thread seems easier and I plan on testing it the next time I have the panel out of the airplane. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491423#491423 ________________________________________________________________________________
Date: Sep 25, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: TieWraps
While breaking out a fresh package of tie-wraps it occurred to me that Listers might find this "tiewrap management tip" useful. Emacs! I leave them in the as-supplied, heat-sealed bag and wrap the buckle-end of the bundle with two, #65 (Post Office) rubber bands. If tie-wraps had eyes, they'd be bugging out. Then cut off the extreme end of the plastic bag just inside the seal line. Now you can pull one tie-wrap at a time while its brothers remain ensconced in their protective cocoon relatively free of dirt. This has been especially useful for bundles of tie-wraps that reside in my truck-box. Bob . . . ________________________________________________________________________________
Subject: How to develop knowledge
From: "Priyarajesh" <priyarajesh736(at)gmail.com>
Date: Sep 25, 2019
IOT Training in Chennai R programming Training in Chennai Internship in Pune for Computer Engineering Students Internship for EEE Students Internship for Automobile Engineering Students Internship for Civil Students Internship for Structural Engineering Students Internship for Production Engineering Students Internship for MCA Students PHP Training in Chennai Internship for Aeronautical Engineering Students Internship for BCA Students Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491474#491474 ________________________________________________________________________________
From: Bob Verwey <bob.verwey(at)gmail.com>
Date: Sep 26, 2019
Subject: Re: TieWraps
Nice one! Best... Bob Verwey 082 331 2727 On Wed, 25 Sep 2019 at 18:17, Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > > While breaking out a fresh package of tie-wraps > it occurred to me that Listers might find this > "tiewrap management tip" useful. > > [image: Emacs!] > > > I leave them in the as-supplied, heat-sealed bag > and wrap the buckle-end of the bundle with two, #65 > (Post Office) rubber bands. If tie-wraps had > eyes, they'd be bugging out. > > Then cut off the extreme end of the plastic > bag just inside the seal line. > > Now you can pull one tie-wrap at a time > while its brothers remain ensconced > in their protective cocoon relatively free > of dirt. This has been especially useful for > bundles of tie-wraps that reside in my truck-box. > > Bob . . . > ________________________________________________________________________________
Subject: Use old VOR antenna for handheld radio?
From: "farmrjohn" <faithvineyard(at)yahoo.com>
Date: Sep 26, 2019
I have a Yaesu handheld radio that has both VHF comm and nav capability. The plane has what i believe is a VOR antenna with the cable coming to the cockpit, but the VOR receiver is no longer installed. Can that antenna be used instead of the rubber ducky antenna on the handheld? And if so, what kind of extension cable should I get since the plane's cable stops under/behind the panel which isn't conducive to using the handheld unit? John Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491481#491481 ________________________________________________________________________________
From: Steve Stearns <steve(at)tomasara.com>
Date: Sep 26, 2019
Subject: TieWraps
Bob said: *I leave them in the as-supplied, heat-sealed bagand wrap the buckle-end of the bundle with two, #65(Post Office) rubber bands. If tie-wraps hadeyes, they'd be bugging out.Then cut off the extreme end of the plasticbag just inside the seal line.* I've now forgotten where I read a ridiculously easy tip that has worked for me for years. When you get your bag of tie-wraps slit it in the *middle and across* the direction the tie-wraps lay in the bag. They won't fall out and it's easy to reach in and pull one (it has to bend, of course) out the slit. Steve Stearns '46 Taylorcraft N43732 Longeze N45FC ~1500 Hrs Boulder/Longmont CO ________________________________________________________________________________
Subject: Re: Encapsulating connectors (Quest. for Bob)
From: "Demixl" <jb100059(at)yahoo.com>
Date: Sep 27, 2019
hey, friends, I would like to ask you as recently I used aquarium safe RTV for my aquarium and when I filled the water in the aquarium, there appeared some worms at the bottom of aquarium so I would like to ask you if it was due to aquarium safe RTV (is this a catalyst for the growth of these worms or not?) Just curious if these worms aren't gangerous Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491483#491483 ________________________________________________________________________________
Date: Sep 27, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Use old VOR antenna for handheld radio?
At 06:51 PM 9/26/2019, you wrote: > >I have a Yaesu handheld radio that has both VHF comm and nav >capability. The plane has what i believe is a VOR antenna with the >cable coming to the cockpit, but the VOR receiver is no longer >installed. Can that antenna be used instead of the rubber ducky >antenna on the handheld? And if so, what kind of extension cable >should I get since the plane's cable stops under/behind the panel >which isn't conducive to using the handheld unit? John The VOR antenna will work much better than the 'rubber-duck' on the hand held in spite of the fact that it's not optimized for communications. You'll need to fabricate an extension coax that brings the end out to a convenient length for hooking it to the hand-held. Do you plan to use a headset/mic with the h-h or are you intending to use its native speaker/mic? Bob . . . ________________________________________________________________________________
Date: Sep 27, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Encapsulating connectors SPAM
This poster is not a member of the List At 09:15 AM 9/27/2019, you wrote: > >hey, friends, I would like to ask you as recently I used aquarium >safe RTV for my aquarium and when I filled the water in the >aquarium, there appeared some worms at the bottom of aquarium so I >would like to ask you if it was due to aquarium safe RTV (is this a >catalyst for the growth of these worms or not?) >Just curious if these worms aren't gangerous Bob . . . ________________________________________________________________________________
Date: Sep 27, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Encapsulating connectors SPAM
This poster is not a member of the List At 09:15 AM 9/27/2019, you wrote: > >hey, friends, I would like to ask you as recently I used aquarium >safe RTV for my aquarium and when I filled the water in the >aquarium, there appeared some worms at the bottom of aquarium so I >would like to ask you if it was due to aquarium safe RTV (is this a >catalyst for the growth of these worms or not?) >Just curious if these worms aren't gangerous Bob . . . ________________________________________________________________________________
From: "skywagon185guy ." <skywagon185(at)gmail.com>
Date: Sep 27, 2019
Subject: Re: TieWraps
. . .NEAT . . .! On Wed, Sep 25, 2019 at 9:18 AM Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > > While breaking out a fresh package of tie-wraps > it occurred to me that Listers might find this > "tiewrap management tip" useful. > > [image: Emacs!] > > > I leave them in the as-supplied, heat-sealed bag > and wrap the buckle-end of the bundle with two, #65 > (Post Office) rubber bands. If tie-wraps had > eyes, they'd be bugging out. > > Then cut off the extreme end of the plastic > bag just inside the seal line. > > Now you can pull one tie-wrap at a time > while its brothers remain ensconced > in their protective cocoon relatively free > of dirt. This has been especially useful for > bundles of tie-wraps that reside in my truck-box. > > Bob . . . > ________________________________________________________________________________
From: Philip Smith <madriver42(at)gmail.com>
Date: Sep 27, 2019
Subject: Re: TieWraps
Took it one step further sorted and re-bagged all the piles of assorted Ties rattling around in my "tie wraap bin" put in plastic sandwich bags to achieve the desired results.Great idea and better than just bundling with a tie wrap. Phil On Fri, Sep 27, 2019 at 1:54 PM skywagon185guy . wrote: > . . .NEAT . . .! > > On Wed, Sep 25, 2019 at 9:18 AM Robert L. Nuckolls, III < > nuckolls.bob(at)aeroelectric.com> wrote: > >> >> While breaking out a fresh package of tie-wraps >> it occurred to me that Listers might find this >> "tiewrap management tip" useful. >> >> [image: Emacs!] >> >> >> I leave them in the as-supplied, heat-sealed bag >> and wrap the buckle-end of the bundle with two, #65 >> (Post Office) rubber bands. If tie-wraps had >> eyes, they'd be bugging out. >> >> Then cut off the extreme end of the plastic >> bag just inside the seal line. >> >> Now you can pull one tie-wrap at a time >> while its brothers remain ensconced >> in their protective cocoon relatively free >> of dirt. This has been especially useful for >> bundles of tie-wraps that reside in my truck-box. >> >> Bob . . . >> > ________________________________________________________________________________
Date: Sep 27, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Encapsulating connectors SPAM
This poster is not a member of the List At 09:15 AM 9/27/2019, you wrote: > >hey, friends, I would like to ask you as recently I used aquarium >safe RTV for my aquarium and when I filled the water in the >aquarium, there appeared some worms at the bottom of aquarium so I >would like to ask you if it was due to aquarium safe RTV (is this a >catalyst for the growth of these worms or not?) >Just curious if these worms aren't gangerous Bob . . . ________________________________________________________________________________
Subject: Re: Use old VOR antenna for handheld radio?
From: "farmrjohn" <faithvineyard(at)yahoo.com>
Date: Sep 27, 2019
I plan on using a headset and mike vs. the handset built ins. Are there pre-fab extension cables? I don't have a crimper to fabricate one. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491492#491492 ________________________________________________________________________________
Subject: Re: Crowbar OV Module
From: "Demixl" <jb100059(at)yahoo.com>
Date: Sep 28, 2019
Hey guys. Does anyone know how to register a trademark? sorry for offtop Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491503#491503 ________________________________________________________________________________
Subject: Re: Crowbar OV Module
From: "1nvent" <atoamsh(at)gmail.com>
Date: Sep 28, 2019
Demixl wrote: > Hey guys. Does anyone know how to register a trademark? sorry for offtop Hey man, Some time ago I had the same question (I am an entrepreneur) - i needed to register my own trademark and I didn't know how to do it. I searched a lot and finally found a site that can help. Here it is - https://vakilsearch.com/online-trademark-registration. It is very easy to register a trademark, it can be done in just 3 working days. Good luck ;) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491504#491504 ________________________________________________________________________________
From: John Tipton <john(at)tiptonuk.eu>
Date: Sep 28, 2019
Subject: Re: Crowbar OV Module
https://www.trademarkdirect.co.uk/?gclid=CjwKCAjwibzsBRAMEiwA1pHZruxSrx3xn ICHd0QMQuEd5kAHP390PbxKO4ATRCiGFV2bhR_U8lR0qxoCn7oQAvD_BwE Sent from my iPad ----x--O--x---- > On 28 Sep 2019, at 6:36 pm, Demixl wrote: > > > Hey guys. Does anyone know how to register a trademark? sorry for offtop > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=491503#491503 > > > > > > ========================== ========= ========================== ========= ========================== ========= ========================== ========= ========================== ========= > > > ________________________________________________________________________________
Date: Sep 27, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Encapsulating connectors SPAM
This poster is not a member of the List At 09:15 AM 9/27/2019, you wrote: > >hey, friends, I would like to ask you as recently I used aquarium >safe RTV for my aquarium and when I filled the water in the >aquarium, there appeared some worms at the bottom of aquarium so I >would like to ask you if it was due to aquarium safe RTV (is this a >catalyst for the growth of these worms or not?) >Just curious if these worms aren't gangerous Bob . . . ________________________________________________________________________________
Date: Sep 29, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Use old VOR antenna for handheld radio?
At 07:19 PM 9/27/2019, you wrote: > >I plan on using a headset and mike vs. the handset built ins. Are >there pre-fab extension cables? I don't have a crimper to fabricate one. > > Tell me how long and what connectors you need. I can probably build one from the 'junkbox' Bob . . . ________________________________________________________________________________
Date: Sep 29, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Crowbar OV Module
At 12:36 PM 9/28/2019, you wrote: > >Hey guys. Does anyone know how to register a trademark? sorry for offtop > > >Read this topic online here: > >http://forums.matronics.com/viewtopic.php?p=491503#491503 NOT A SUBSCRIBED MEMBER OF THIS LIST. TREAT AS SPAM. Bob . . . ________________________________________________________________________________
Subject: Re: Encapsulating connectors (Quest. for Bob)
From: "ALonDer" <lolianaron11113(at)yahoo.com>
Date: Sep 30, 2019
Demixl wrote: > hey, friends, I would like to ask you as recently I used aquarium safe RTV for my aquarium and when I filled the water in the aquarium, there appeared some worms at the bottom of aquarium so I would like to ask you if it was due to aquarium safe RTV (is this a catalyst for the growth of these worms or not?) > Just curious if these worms aren't dangerous Maybe there are some species of aquarium worms about which I don't know, but from what I know, they shouldn't be there because of the RTV. Most harmful worms get into the aquarium with the help of a carrier. Maybe you bought some live rocks or corals which were not processed properly. That's the case of the Bobbit worms, which come from the Indo-Pacific ocean. On ARC reef you can find more (https://arcreef.com/bristle-worms/bobbit-worm-eunice-aphroditois/) about them and how to remove (if they are the ones from your aquarium). Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491540#491540 ________________________________________________________________________________
From: Raymond Lambert <lamber(at)videotron.ca>
Subject: Icom IC-A6
Date: Sep 30, 2019
Can anybody suggest a throat mike or modify one for my Icom Ray ________________________________________________________________________________
Date: Sep 30, 2019
From: Bobby Paulk <bobbypaulk(at)comcast.net>
Subject: Fwd: Congratulations
> Subject: Congratulations > > > > > > > For those not aware our Bob Nuckolls has been inducted into the 2019 EAA Hall of Fame. > > > > Congratulations Bob and thank you for helping an old analog guy adapt to the digital age ( some what : ). Check it out in the October issue of Sport Aviation > > > > > > > > > > > > > > Bobby Paulk > > > > Lifetime EAA 27207 > > > > > > > > ________________________________________________________________________________
From: Ken Ryan <keninalaska(at)gmail.com>
Date: Sep 30, 2019
Subject: Yay Bob!
Congratulations, hall of famer Bob! ________________________________________________________________________________
From: Christopher Cee Stone <rv8iator(at)gmail.com>
Date: Sep 30, 2019
Subject: Well done Bob
Congratulations Bob... a well deserved commendation and recognition for your work to further the hobby/sport/avocation for so many of us. The experience and knowledge you have provided us over the years is being officially recognized. A personal thanks as well! Chris Stone Rv's, Long-eze and Kitfox ________________________________________________________________________________
From: Gerald Farek <gfarek(at)yahoo.com>
Date: Sep 30, 2019
Subject: Re: Fwd: Congratulations
Congratulations Sent from my iPhone > On Sep 30, 2019, at 2:20 PM, Bobby Paulk wrote: > > =EF=BB > > >> >> Subject: Congratulations >> >>> For those not aware our Bob Nuckolls has been inducted into the 2019 EAA Hall of Fame. >>> >>> Congratulations Bob and thank you for helping an old analog guy adapt t o the digital age ( some what : ). Check it out in the October issue of Spor t Aviation >>> >>> >>> >>> Bobby Paulk >>> >>> Lifetime EAA 27207 >>> >> >> >> > > > ========================== ========================== ========================== -========================= ========================== -========================= ========================== ========================== ==================== ________________________________________________________________________________
Subject: Re: Use old VOR antenna for handheld radio?
From: "farmrjohn" <faithvineyard(at)yahoo.com>
Date: Sep 30, 2019
Thanks, I think I found one on eBay (although I don't need the female bulkhead, just a female) http://tinyurl.com/y4uru3w7 A 3' male to female BNC should be sufficient, but an additional foot will provide some more flexibility at the expense of some portable wire clutter in the cockpit. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491555#491555 ________________________________________________________________________________
From: Art Zemon <art(at)zemon.name>
Date: Sep 30, 2019
Subject: Re: Well done Bob
My congrats, too, Bob! -- Art Z. On Mon, Sep 30, 2019 at 4:01 PM Christopher Cee Stone wrote: > Congratulations Bob... a well deserved commendation and recognition for > your work to further the hobby/sport/avocation for so many of us. The > experience and knowledge you have provided us over the years is being > officially recognized. A personal thanks as well! > > -- https://CheerfulCurmudgeon.com/ *Love the stranger for you yourselves were strangers in Egypt. *Deut. 10:19 ________________________________________________________________________________
Date: Oct 01, 2019
From: Michael Wynn <mlwynn(at)aol.com>
Subject: Re: Yay Bob!
I hardily second that.=C2- I could never have successfully wired my RV 8 without the Aeroelectric connection. Michael WynnRV 8Livermore -----Original Message----- From: Ken Ryan <keninalaska(at)gmail.com> Sent: Mon, Sep 30, 2019 1:25 pm Subject: AeroElectric-List: Yay Bob! Congratulations, hall of famer Bob! ________________________________________________________________________________
From: "skywagon185guy ." <skywagon185(at)gmail.com>
Date: Sep 30, 2019
Subject: Re: Fwd: Congratulations
Congratulations Bob.... Glad to see someone as dedicated as you receive recognition for a real talent.. Note ...not a bad looking dude either... *; >)* On Mon, Sep 30, 2019 at 11:12 AM Bobby Paulk wrote: > > > Subject: Congratulations > > For those not aware our Bob Nuckolls has been inducted into the 2019 EAA > Hall of Fame. > > Congratulations Bob and thank you for helping an old analog guy adapt to > the digital age ( some what : ). Check it out in the October issue of Sport > Aviation > > > Bobby Paulk > > Lifetime EAA 27207 > > ________________________________________________________________________________
From: R Adams <rnadms(at)gmail.com>
Date: Oct 01, 2019
Subject: Re: Fwd: Congratulations
I don't know you, Bob... but from what I have gleaned from this list, it is evident the award is well deserved Congratulations! On Tue, Oct 1, 2019 at 1:58 AM skywagon185guy . wrote: > Congratulations Bob.... Glad to see someone as dedicated as you receive > recognition for a real talent.. > Note ...not a bad looking dude either... *; >)* > > > On Mon, Sep 30, 2019 at 11:12 AM Bobby Paulk > wrote: > >> >> >> Subject: Congratulations >> >> For those not aware our Bob Nuckolls has been inducted into the 2019 EAA >> Hall of Fame. >> >> Congratulations Bob and thank you for helping an old analog guy adapt to >> the digital age ( some what : ). Check it out in the October issue of Sport >> Aviation >> >> >> >> Bobby Paulk >> >> Lifetime EAA 27207 >> >> >> >> >> >> >> > ________________________________________________________________________________
Date: Oct 01, 2019
From: Henador Titzoff <henador_titzoff(at)yahoo.com>
Subject: Re: Fwd: Congratulations
All I have to say is it's about time.=C2- Bob has done more to advance ex perimental homebuilt airplane building and maintenance than anyone I know. =C2- Most every builder I know uses his Z diagram plans as their template s for electrical wiring. Congratulations, Bob. Henador Titzoff > wrote: I don't know you, Bob... but from what I have gleaned from this list, it i s evident the award is well deserved Congratulations! On Tue, Oct 1, 2019 at 1:58 AM skywagon185guy . wro te: Congratulations Bob.... Glad to see someone as dedicated as you receive rec ognition for a real talent..Note ...not a bad looking dude either...=C2- ; >) On Mon, Sep 30, 2019 at 11:12 AM Bobby Paulk wrote : Subject: Congratulations For those not aware our Bob Nuckolls has been inducted into the 2019 EAA=C2 - Hall=C2- of Fame. Congratulations Bob and thank=C2- you for helping an old analog guy adapt to the digital age ( some what : ). Check it out in the October issue of S port Aviation =C2- Bobby Paulk Lifetime EAA 27207 =C2- =C2- ________________________________________________________________________________
From: paolo cavosi <paolo.cavosi(at)me.com>
Subject: Re: Fwd: Congratulations
Date: Oct 01, 2019
Congratulations Bob. Very well deserved. > Il giorno 1 ott 2019, alle ore 07:03, R Adams ha scritto: > > I don't know you, Bob... but from what I have gleaned from this list, it is evident the award is well deserved > > Congratulations! > > > On Tue, Oct 1, 2019 at 1:58 AM skywagon185guy . > wrote: > Congratulations Bob.... Glad to see someone as dedicated as you receive recognition for a real talent.. > Note ...not a bad looking dude either... ; >) > > > On Mon, Sep 30, 2019 at 11:12 AM Bobby Paulk > wrote: > > >> >> Subject: Congratulations >> >>> For those not aware our Bob Nuckolls has been inducted into the 2019 EAA Hall of Fame. >>> >>> Congratulations Bob and thank you for helping an old analog guy adapt to the digital age ( some what : ). Check it out in the October issue of Sport Aviation >>> >>> >>> >>> Bobby Paulk >>> >>> Lifetime EAA 27207 >>> >> >> >> > > > ________________________________________________________________________________
Date: Oct 01, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Congratulations
At 06:21 AM 10/1/2019, you wrote: >Congratulations Bob. Very well deserved. Thank you all for your kind remarks. But were it not for participation of aviation enthusiasts all over the country (first on Compuserve AVSIG and later on the Matronics Lists), I would not have enjoyed so rich an opportunity for expansion and sharing of my knowledge and skills. ALL of you are essential participants in establishing the breadth and quality of this experience. It's been an enjoyable and rewarding ride but it would not have happened without all of you; for that I THANK YOU! Bob . . . ________________________________________________________________________________
From: Charlie England <ceengland7(at)gmail.com>
Date: Oct 01, 2019
Subject: Re: Congratulations
On Tue, Oct 1, 2019 at 3:55 PM Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > At 06:21 AM 10/1/2019, you wrote: > > Congratulations Bob. Very well deserved. > > > Thank you all for your kind remarks. But > were it not for participation of aviation > enthusiasts all over the country (first on > Compuserve AVSIG and later on the Matronics > Lists), I would not have enjoyed so rich > an opportunity for expansion and sharing of > my knowledge and skills. > > ALL of you are essential participants in > establishing the breadth and quality of > this experience. It's been an enjoyable > and rewarding ride but it would not have > happened without all of you; for that > I THANK YOU! > > > Bob . . . > I'm just glad I could help. ;-) Seriously, it's well deserved, and long overdue. Charlie ________________________________________________________________________________
From: Stuart Hutchison <stuart(at)stuarthutchison.com.au>
Subject: Re: Congratulations
Date: Oct 01, 2019
Thank you very much from overseas too Bob. Your efforts and willingness to share experience (hardcopy and on-line) and well considered advice has been greatly appreciated. Your work would have saved literally tens of thousands of hours of design contemplation and re-w ork; cut expenses and improved workmanship quality, design simplicity and s afety margins. Kit building and General Aviation are in a much better place thanks to Aeroelectric Connection and your pivotal role in forum conversat ions. Many thanks. Kind regards, Stu (Australia) Sent from my iPhone On 2 Oct 2019, at 07:01, Robert L. Nuckolls, III <nuckolls.bob@aeroelectric .com> wrote: At 06:21 AM 10/1/2019, you wrote: Congratulations Bob. Very well deserved. Thank you all for your kind remarks. But were it not for participation of aviation enthusiasts all over the country (first on Compuserve AVSIG and later on the Matronics Lists), I would not have enjoyed so rich an opportunity for expansion and sharing of my knowledge and skills. ALL of you are essential participants in establishing the breadth and quality of this experience. It's been an enjoyable and rewarding ride but it would not have happened without all of you; for that I THANK YOU! Bob . . . ________________________________________________________________________________
Subject: Re: Congratulations
From: "jrevens" <jrevens(at)comcast.net>
Date: Oct 01, 2019
An honor so very well deserved, Bob... congratulations!! -------- John Evens Thorp T-18 N71JE (sold) Kitfox SS7 N27JE (built & flying) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491575#491575 ________________________________________________________________________________
Subject: Re: Congratulations
From: "jonlaury" <jonlaury(at)impulse.net>
Date: Oct 02, 2019
There are few people in the world that I think as highly of as I do about Bob Nuckolls. His induction into the EAA Hall of Fame was as predictable as the sunrise. This man has truly given himself in time, dedication, and virtually without compensation to all who have asked and to the multitudes who have quietly absorbed his patient wisdom and expertise to craft advanced, safe, inexpensive electrical systems from Pietenpols to Lancair P4s by hanging out on the Aerolectric List. Despite his professional life work of a half century of consulting and designing sophisticated systems and for the likes of Lear, Beechcraft, Hawker, Piper and most of the other certified manufacturing heavyweights, he found time to start and support the Aerolectric List. Through the list, he has patiently given his knowledge and rapt attention to us neophytes, just emerging from the slime of electrical acumen, and always in the most respectful and digestible language that encouraged discussion and raised the bar of our own expectations. In a word, Bob is a true TEACHER, and at the risk of sounding maudlin, the most venerated kind that we are unlikely to forget and will be forever grateful. Just Superb, Bob! Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491593#491593 ________________________________________________________________________________
From: Ronald Cox <flyboyron(at)gmail.com>
Date: Oct 03, 2019
Subject: Hall of Fame
Add my name to those who have learned more than I ever expected to from Bob Nuckolls. When I bought Bob's book so many years ago, I knew from the recommendations of others how useful it was going to be. What I didn't expect was to have 25 years of easy, direct consulting access to such a learned and engaging man while I educated myself under his tutelage, as he answered my questions and those of literally hundreds of others he'd never even met. As Bob hoped, I learned nearly as much from you all as I did from his book over the years, but that would never have happened had he not put together such a forum, and led it so articulately, with such knowledge and humility. Bob has always said, "Make my day, prove me wrong." And he meant it. He has put up with personal attacks from some who just couldn't interact in the spirit of this place, but he always kept his cool, and continued to offer what he could while discussing the issues, even with those who were less than polite. Congratulations, Bob, it's an honor well deserved. And thanks, from another one of your most appreciative students. Ron Cox ________________________________________________________________________________
Date: Oct 03, 2019
From: rd2 <rd2(at)dejazzd.com>
Subject: Re: Hall of Fame
For some reason my email from about a week ago came back as user (or subscriber) unknown. So, here it is again: Congratulations Bob! ... well...and long deserved.Rumen ________________________________________________________________________________
From: Roger & Jea <rnjcurtis(at)charter.net>
Subject: Re: Congratulations
Date: Oct 03, 2019
Thank you all for your kind remarks. But were it not for participation of aviation enthusiasts all over the country (first on Compuserve AVSIG and later on the Matronics Lists), I would not have enjoyed so rich an opportunity for expansion and sharing of my knowledge and skills. ALL of you are essential participants in establishing the breadth and quality of this experience. It's been an enjoyable and rewarding ride but it would not have happened without all of you; for that I THANK YOU! =C2- Bob . . . Thanks Bob! Your work with the Aero-Electric Connection and other publications will liv e on as a reference for generations to come. Great Job! Much deserved recognition!! Roger ________________________________________________________________________________
From: Mark Wheeler <markwheelermd(at)icloud.com>
Subject: Re: Congratulations
Date: Oct 03, 2019
Bob, Congratulations! This a totally deserved honor. I have learned so much from you and others on this list. I feel much more confidant starting the wiring of my Cub than I did 2 years ago. I also know that I can always ask questions in this forum, which is a real anxiety reducer. Mark > On Oct 1, 2019, at 1:44 PM, Robert L. Nuckolls, III wrote: > > At 06:21 AM 10/1/2019, you wrote: >> Congratulations Bob. Very well deserved. > > Thank you all for your kind remarks. But > were it not for participation of aviation > enthusiasts all over the country (first on > Compuserve AVSIG and later on the Matronics > Lists), I would not have enjoyed so rich > an opportunity for expansion and sharing of > my knowledge and skills. > > ALL of you are essential participants in > establishing the breadth and quality of > this experience. It's been an enjoyable > and rewarding ride but it would not have > happened without all of you; for that > I THANK YOU! > > > Bob . . . > ________________________________________________________________________________
Subject: Slobovia Pumpkin Drop time!
From: Charlie England <ceengland7(at)gmail.com>
Date: Oct 03, 2019
Hoping y'all can make it out on Nov 2 for our annual Pumpkin drop at Slobovia Outernational (MS71), just north of Jackson MS. Flyer attached; bring family & friends for some great Cajun food followed by our Pumpkin Bombing competition. Charlie, for the Lower Slobovia Garden Club -- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Subject: Re: Congratulations
From: "markfw" <markwheelermd(at)icloud.com>
Date: Oct 05, 2019
Bob, Congratulations! This a totally deserved honor. I have learned so much from you and others on this list. I feel much more confidant starting the wiring of my Cub than I did 2 years ago. I also know that I can always ask questions in this forum, which is a real anxiety reducer. Mark Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491633#491633 ________________________________________________________________________________
Subject: Dual Band Antenna Question
From: "markfw" <markwheelermd(at)icloud.com>
Date: Oct 05, 2019
Can anybody explain to me how a dual band antenna like this one: https://www.dallasavionics.com/comant/ci105-17l.pdf actually works? Does it have multiple antennae inside and use bandpass filters to route signals to the correct antenna? I am trying to determine if I can share an antenna between my UAT ADS-B unit and my Mode S transponder. Thanks. Mark Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491634#491634 ________________________________________________________________________________
Subject: Re: Dual Band Antenna Question
From: "user9253" <fransew(at)gmail.com>
Date: Oct 05, 2019
I think that it not a dual band antenna. It is a wide band antenna that operates at both 978 and 1090 Mhz. Those frequencies are close enough together that most transponder antennas will work satisfactorily at either frequency. Someone please correct me if wrong. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491635#491635 ________________________________________________________________________________
Subject: Re: Dual Band Antenna Question
From: "markfw" <markwheelermd(at)icloud.com>
Date: Oct 05, 2019
Joe, That certainly is a possibility, but when you look at the web site info, the vendor lists this: Frequencies Covered 960-1220 MHz 1030-1020 MHz 978 MHz 1090 1 MHz To me this implies that there might be more going on than just a wideband antenna. Mark Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491637#491637 ________________________________________________________________________________
From: John Tipton <john(at)tiptonuk.eu>
Date: Oct 06, 2019
Subject: Re: Dual Band Antenna Question
But I query, why then is the 1090Mhz, plus, minus 1Mhz Sent from my iPad ----x--O--x---- > On 6 Oct 2019, at 2:24 am, user9253 wrote: > > > I think that it not a dual band antenna. It is a wide band antenna that operates at both 978 and 1090 Mhz. Those frequencies are close enough together that most transponder antennas will work satisfactorily at either frequency. Someone please correct me if wrong. > > -------- > Joe Gores > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=491635#491635 > > > > > > > > > ________________________________________________________________________________
Subject: Re: Dual Band Antenna Question
From: Kelly McMullen <kellym(at)aviating.com>
Date: Oct 06, 2019
What can be shared or will be shared depends on the actual ADS-B UAT out unit you install. Some do share the antenna, some like the uAvionics wingtip and tail units have their own built in antenna. To receive ADS-B In you will need a separate antenna, which is usually built-in for the portables and usually needs separate external for installed units. In other words, need to know which unit(s) you are considering to advise on antennas. On 10/5/2019 5:52 PM, markfw wrote: > > Can anybody explain to me how a dual band antenna like this one: > > https://www.dallasavionics.com/comant/ci105-17l.pdf > > actually works? > > Does it have multiple antennae inside and use bandpass filters to route signals to the correct antenna? > > I am trying to determine if I can share an antenna between my UAT ADS-B unit and my Mode S transponder. > > Thanks. > > Mark > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=491634#491634 > > > > > > > > > ________________________________________________________________________________
Subject: Re: Dual Band Antenna Question
From: "user9253" <fransew(at)gmail.com>
Date: Oct 06, 2019
The ad says, "capable of both IN and OUT processing" Notice that it does not say "simultaneous processing". I assume it can only do one thing at a time. I agree with Kelly. Avionics equipment determines the antenna requirements. How could two transmitters and a receiver all be connected to one BNC connector without interfering with each other? Follow the avionics manufacturer's instructions. Consider "TED" antennas. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491645#491645 ________________________________________________________________________________
Subject: Re: Dual Band Antenna Question
From: "user9253" <fransew(at)gmail.com>
Date: Oct 06, 2019
> But I query, why then is the 1090Mhz, plus, minus 1Mhz Good question. The antenna is good for any frequency between 960 MHz TO 1220 MHz. Why would they pick the center frequency within that range and specify plus or minus one Mhz? -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491646#491646 ________________________________________________________________________________
Date: Oct 06, 2019
From: speedy11(at)aol.com
Subject: Re: Dual Band Antenna Question
Mark,I am not familiar with that antenna, but I can tell you what I discove red.I bought the Echo UAT unit to pair with my classic mode C transponder. =C2- I contacted Avionix (Echo manufacturer) and they told me to use two separate antennae separated by the recommended distance.Stan Sutterfield Subject: AeroElectric-List: Dual Band Antenna Question From: "markfw" <markwheelermd(at)icloud.com> Can anybody explain to me how a dual band antenna like this one: https://www.dallasavionics.com/comant/ci105-17l.pdf actually works? Does it have multiple antennae inside and use bandpass filters to route sig nals to the correct antenna? I am trying to determine if I can share an antenna between my UAT ADS-B uni t and my Mode S transponder. Thanks. Mark ________________________________________________________________________________
Date: Oct 06, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Dual Band Antenna Question
At 10:00 PM 10/5/2019, you wrote: > >Joe, > >That certainly is a possibility, but when you >look at the web site info, the vendor lists this: > >Frequencies Covered >960-1220 MHz >1030-1020 MHz >978 MHz >1090 =C2=B1 1 MHz > >To me this implies that there might be more >going on than just a wideband antenna. > >Mark Probably not . . . One of the really neat things about antenna measurement and design is that most characteristics SCALE very nicely. So if you're wanting to fiddle around with a 10MHz antenna (rather big) in the lab, you can scale down to say 100MHz to do the studies and when your happy with results, you can multiply by 10 and be very close to the same qualities on the upscaled antenna. So borrowing from those knowledge nuggets, let's take a look at this antenna. It's a simple, 1/4 wave antenna I built for a telemetry receiver project about 20 years ago. Emacs! That little red box underneath is a vector network analyzer. When you plot it's numbers on a vector network analyzer, you get something like this Emacs! Okay, minimum SWR at about 495 Mhz. The 2:1 SWR 'box' extends from 445 to 660 Mhz. So we can say that this antenna operated at 775 Mhz has a bandwidth of 214 MHz for an SWR of 2:1 or better. Okay, let's 'tighten' the box. Emacs! If we wanted to stay below 1.5 to 1 SWR, the operating bandwidth would have to be bounded at 480 to 527 Mhz for a total bandwidth of 107 Mhz or about half of the 2:1 boundaries. Okay, the advertised 960 to 1220 coverage has a center frequency of (960+1220)/2 or 1090 Mhz. (1220-960)/1090 gives us a 23% total published service bandwidth. The bench test antenna has a 21% bandwidth for 1.5:1 SWR . . . same church and only one pew further forward. So I think we can assume that the antenna you've cited is nothing special . . . a simple 1/4 wave has a very satisfactory SWR characteristic over that frequency range. Those 'bands' are simply citations of the spectrum used by the various services ALL of which fall inside the advertised operating range for the device. The bench test antenna was a very slim wire . . . increasing the diameter or changing the form factor to a 'blade' would INCREASE bandwidth. The 'shark fin' antennas will be better at transferring signals . . . but not so much better than you'd see any difference in your airplane. Bob . . . ________________________________________________________________________________
Date: Oct 06, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Dual Band Antenna Question
At 08:24 PM 10/5/2019, you wrote: > >I think that it not a dual band antenna. It is a wide band antenna >that operates at both 978 and 1090 Mhz. Those frequencies are close >enough together that most transponder antennas will work >satisfactorily at either frequency. Someone please correct me if wrong. Correct . . . Stealing from the spec sheet: Emacs! There are 4 frequency ranges cited, 4 SWR limits and 4 Return loss limits for each of the four frequency ranges. They appear to have given themselves some headroom for the total bandwidth and call out 2.0:1 max . . . I'm betting it's lower than that. Return loss is just a another way of stating SWR measured with a directional coupler as opposed to an impedance bridge. Bob . . . ________________________________________________________________________________
Date: Oct 06, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Dual Band Antenna Question
At 07:52 PM 10/5/2019, you wrote: > >Can anybody explain to me how a dual band antenna like this one: > >https://www.dallasavionics.com/comant/ci105-17l.pdf > >actually works? As Joe noted and I demonstrated, it's a simple antenna with sufficient bandwidth to offer satisfactory performance on all those services. >Does it have multiple antennae inside and use bandpass filters to >route signals to the correct antenna? > >I am trying to determine if I can share an antenna between my UAT >ADS-B unit and my Mode S transponder. No, one antenna for EACH system please . . . Bob . . . ________________________________________________________________________________
Date: Oct 06, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Dual Band Antenna Question
At 01:29 AM 10/6/2019, you wrote: > >But I query, why then is the 1090Mhz, plus, minus 1Mhz That just MIGHT be the spec-writer's attempt to speak to a tolerance on the antenna's center frequency . . . a relatively insignificant fact. Bob . . . ________________________________________________________________________________
Subject: Re: Congratulations
From: "user9253" <fransew(at)gmail.com>
Date: Oct 07, 2019
Congratulations Bob. You have taught me a lot over the years. For those who have not read the EAA Sport Aviation 2019 Hall of Fame article, it is on page 94 of the October issue. It says that Bob: Earned an amateur radio license when he was about 12 years old. (Back then it was required to learn the Morris code.) He got a job at Boeing as an electronics technician upon graduation from high school. He installed and repaired two way radios. He taught electronics to Navy students. He learned technical wiring while working at Cessna. He is a pilot with over 850 hours. He has written articles for both Sport Aviation and Kitplanes. He has sold thousands of copies of his book about aircraft electrical systems. He was Beech Aircraft's expert on electrics when he retired in 2007. - Bob politely corrects my inaccurate posts on the AeroElectric List. He is my mentor. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491666#491666 ________________________________________________________________________________
Subject: Re: Congratulations
From: Kelly McMullen <kellym(at)aviating.com>
Date: Oct 07, 2019
I'll blame it on your spiel chekker.............That would be Morse code for us really old folks. On 10/7/2019 6:32 AM, user9253 wrote: > > Congratulations Bob. You have taught me a lot over the years. For those who have not read the > EAA Sport Aviation 2019 Hall of Fame article, it is on page 94 of the October issue. It says that Bob: > Earned an amateur radio license when he was about 12 years old. > (Back then it was required to learn the Morris code.) > He got a job at Boeing as an electronics technician upon graduation from high school. > He installed and repaired two way radios. > He taught electronics to Navy students. > He learned technical wiring while working at Cessna. > He is a pilot with over 850 hours. > He has written articles for both Sport Aviation and Kitplanes. > He has sold thousands of copies of his book about aircraft electrical systems. > He was Beech Aircraft's expert on electrics when he retired in 2007. > - > Bob politely corrects my inaccurate posts on the AeroElectric List. > He is my mentor. > > -------- > Joe Gores > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=491666#491666 > > > > > > > > > ________________________________________________________________________________
Date: Oct 07, 2019
From: Henador Titzoff <henador_titzoff(at)yahoo.com>
Subject: Re: Congratulations
Very impressive "resume!" I'll let him correct the code's name. :) Henador Titzoff m> wrote: Congratulations Bob.=C2- You have taught me a lot over the years.=C2- F or those who have not read the EAA Sport Aviation 2019 Hall of Fame article, it is on page 94 of the Octob er issue.=C2- It says that Bob: Earned an amateur radio license when he was about 12 years old. (Back then it was required to learn the Morris code.) He got a job at Boeing as an electronics technician upon graduation from hi gh school. He installed and repaired two way radios. He taught electronics to Navy students. He learned technical wiring while working at Cessna. He is a pilot with over 850 hours. He has written articles for both Sport Aviation and Kitplanes. He has sold thousands of copies of his book about aircraft electrical syste ms. He was Beech Aircraft's expert on electrics when he retired in 2007. - Bob politely corrects my inaccurate posts on the AeroElectric List. He is my mentor. -------- Joe Gores ________________________________________________________________________________
Subject: Re: Congratulations
From: Charlie England <ceengland7(at)gmail.com>
Date: Oct 07, 2019
Hey, some of us do speak Cat. On 10/7/2019 8:53 AM, Kelly McMullen wrote: > > > I'll blame it on your spiel chekker.............That would be Morse > code for us really old folks. > > On 10/7/2019 6:32 AM, user9253 wrote: >> >> Congratulations Bob. You have taught me a lot over the years. For >> those who have not read the >> EAA Sport Aviation 2019 Hall of Fame article, it is on page 94 of the >> October issue. It says that Bob: >> Earned an amateur radio license when he was about 12 years old. >> (Back then it was required to learn the Morris code.) >> He got a job at Boeing as an electronics technician upon graduation >> from high school. >> He installed and repaired two way radios. >> He taught electronics to Navy students. >> He learned technical wiring while working at Cessna. >> He is a pilot with over 850 hours. >> He has written articles for both Sport Aviation and Kitplanes. >> He has sold thousands of copies of his book about aircraft electrical >> systems. >> He was Beech Aircraft's expert on electrics when he retired in 2007. >> - >> Bob politely corrects my inaccurate posts on the AeroElectric List. >> He is my mentor. >> >> -------- >> Joe Gores >> -- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Subject: Re: Congratulations
From: Charles Davis <charlesdavis(at)iuncapped.co.za>
Date: Oct 07, 2019
On 2019/10/07 03:53 PM, Kelly McMullen wrote: > > > I'll blame it on your spiel chekker.............That would be Morse > code for us really old folks. Or was it Morris Dancing ? Thanks, Bob, for all you do and have done for all of us. An award very much deserved. Congratulations Charles ________________________________________________________________________________
Date: Oct 07, 2019
From: Rod Smith <rodsmith52(at)yahoo.com>
Subject: Re: Dual Band Antenna
This discussion got me thinking that besides a transponder antenna I neede d another antenna for ADS-B in/out. Turns out my thinking was correct for t he Garmin equipment I am installing. The GNX 375 is a combination IFR GPS n avigator and mode S transponder with ADS-B in/out. ----- Forwarded Message ----- From: G3Xpert <g3xpert(at)garmin.com>To: Rod Smith Cc: G3Xpert Sent: Monday, O Rod, =C2- The transponder antenna is all that is needed for ADS-B. You will need a GA 35 GPS antenna for the 375 however. =C2- Please let us know if you have any other questions. =C2- Best regards, =C2- Justin Cobb Aviation Field Service Engineer 1200 E. 151st Street | Olathe, KS 66062, USA | Phone: +1.866.854.8433 |=C2 -Email: G3Xpert(at)Garmin.com =C2- =C2- =C2- From: Rod Smith <rodsmith52(at)yahoo.com> Sent: Monday, October 07, 2019 10:06 AM Subject: Antenna for ADS-B In/Out =C2- | CAUTION - EXTERNAL EMAIL: Do not click any links or open any attachments un less you trust the sender and know the content is safe. | =C2- | =C2- | I am about to purchase a G3X system and want to include the GNX 375 in the system. Besides the transponder antenna, what kind of antenna do I need for ADS-B in/out? =C2- Thanks, Rod CONFIDENTIALITY NOTICE: This email and any attachments are for the sole use of the intended recipient(s) and contain information that may be Garmin co nfidential and/or Garmin legally privileged. If you have received this emai l in error, please notify the sender by reply email and delete the message. Any disclosure, copying, distribution or use of this communication (includ ing attachments) by someone other than the intended recipient is prohibited . 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Date: Oct 07, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Dual Band Antenna
At 10:43 AM 10/7/2019, you wrote: >This discussion got me thinking that besides a transponder antenna I >needed another antenna for ADS-B in/out. Yes. My posting last night had some problems with cut-n-paste of the pictures. I've formalized the posting as an article and added some data on the effects of increasing the width of a 1/4-wave radiator. See: https://tinyurl.com/y48flb9y I'll suggest that the term "dual-band" in the cited advertisement is mis-leading. I think I would call it a "wide-band" antenna suited for a variety of services within its performance bandwidth. Bob . . . ________________________________________________________________________________
Date: Oct 07, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Dual Band Antenna
At 10:43 AM 10/7/2019, you wrote: >This discussion got me thinking that besides a transponder antenna I >needed another antenna for ADS-B in/out. Yes. My posting last night had some problems with cut-n-paste of the pictures. I've formalized the posting as an article and added some data on the effects of increasing the width of a 1/4-wave radiator. See: https://tinyurl.com/y48flb9y I'll suggest that the term "dual-band" in the cited advertisement is mis-leading. I think I would call it a "wide-band" antenna suited for a variety of services within its performance bandwidth. Bob . . . ________________________________________________________________________________
Date: Oct 07, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Dual Band Antenna
My posting last night had some problems with cut-n-paste of the pictures. I've formalized the posting as an article and added some data on the effects of increasing physical width of a 1/4-wave radiator. See: https://tinyurl.com/y48flb9y I'll suggest that the term "dual-band" in the cited advertisement is mis-leading. I think I would call it a "wide-band" antenna suited for a variety of services within its performance bandwidth. Bob . . . ________________________________________________________________________________
Subject: Z-14 modified for dual SDS EFI EM-5-F
From: "johnbright" <john_s_bright(at)yahoo.com>
Date: Oct 08, 2019
I'm a believer in Aeroelectric Connection and have worked up a Z-14 modified for use with dual SDS EFI EM-5-F. I'd like to get as much of a peer review as possible to see how I'm doing so I've attached the drawing here as well as my notes. I also have a checklist from engine start to engine shut-down that I can share if there is an interest. I'm just getting started on a wire-by-wire failure analysis that's not ready for prime time yet. Thanks! -------- John Bright, RV-6A, at Finish Kit Continental Titan O-360, 8.5:1, vertical sump, SDS EM-5-F Z-14 modified Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491690#491690 Attachments: http://forums.matronics.com//files/notes_z_14_modified_for_sds_dual_em_5_efi_116.docx http://forums.matronics.com//files/z_14_modified_for_dual_em_5_f_rev_ir_130.pdf ________________________________________________________________________________
Subject: Wiring Diagrams and Pictures
From: "bearhawklife" <rob(at)robcaldwell.net>
Date: Oct 09, 2019
This will my first post on the AeroElectric forum and so I hope my first question won't get me banned for asking the proverbial "dumb question" on topic that may have already been covered that I have yet to find... I have Bob's book and several others on aircraft wiring. All have been very helpful and I have learned much. I am building a Bearhawk 4 Place powered by the IO-540. With the help of Nathan over at B&C and Jason Smith at Aerotronics, I have chosen to go with a dual alternator single battery set up. From Bob's book, I have selected to follow the A12M diagram (attached) as a guide. Being that I am a visual person, I get the theory and written concepts, I just need to "see it". For example, indicating on a schematic that the main battery ground goes to the ground bus / electrical panel. Im not sure what that looks like? Or the ground from the engine case to the airframe? Other connections are difficult to imagine as well. I appreciate the routing and wire sizes indicated in the drawings. Just curious if there is a resource for seeing the actual connections. Nathan Bainbridge has suggested searching on www.vansairforce.net or just google RV-7 builders log for various builders pics. Which I have but still coming up short. Thanks for your help! -------- Currently building a Bearhawk 4 Place. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491694#491694 Attachments: http://forums.matronics.com//files/z12m_107.pdf ________________________________________________________________________________
From: Bob Verwey <bob.verwey(at)gmail.com>
Date: Oct 09, 2019
Subject: Re: Wiring Diagrams and Pictures
Hi Rob and welcome! There are no "dumb questions " here! Best... Bob Verwey 082 331 2727 On Wed, 9 Oct 2019 at 14:03, bearhawklife wrote: > rob(at)robcaldwell.net> > > This will my first post on the AeroElectric forum and so I hope my first > question won't get me banned for asking the proverbial "dumb question" on > topic that may have already been covered that I have yet to find... > > I have Bob's book and several others on aircraft wiring. All have been > very helpful and I have learned much. > > I am building a Bearhawk 4 Place powered by the IO-540. With the help of > Nathan over at B&C and Jason Smith at Aerotronics, I have chosen to go wi th > a dual alternator single battery set up. From Bob's book, I have selecte d > to follow the A12M diagram (attached) as a guide. > > Being that I am a visual person, I get the theory and written concepts, I > just need to "see it". For example, indicating on a schematic that the > main battery ground goes to the ground bus / electrical panel. I =99m not > sure what that looks like? Or the ground from the engine case to the > airframe? Other connections are difficult to imagine as well. I > appreciate the routing and wire sizes indicated in the drawings. Just > curious if there is a resource for seeing the actual connections. > > Nathan Bainbridge has suggested searching on www.vansairforce.net or just > google =9CRV-7 builders log=9D for various builders pics. Wh ich I have but > still coming up short. > > Thanks for your help! > > -------- > Currently building a Bearhawk 4 Place. > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=491694#491694 > > > Attachments: > > http://forums.matronics.com//files/z12m_107.pdf > > =========== =========== =========== =========== =========== > > ________________________________________________________________________________
Subject: Re: Wiring Diagrams and Pictures
From: Kelly McMullen <kellym(at)aviating.com>
Date: Oct 09, 2019
I don't see your question as "dumb" at all. If you can find pictures of firewall on most aircraft, you can see a lot of the wiring of major components, such as starter relay, shunt, and so forth. I don't know if you are wanting to see what the connectors look like....mostly ring terminals of various sizes and "fast-on" connectors for most ground connections. It is relatively common to run main positive battery lead from the master solenoid to the starter solenoid, and then connect the main bus to that same terminal. Also relatively common to use the airframe (tube structure in your case) for grounding large current items, while running all low current (avionic item) grounds to a single point. You will find that a lot of type certificated aircraft follow those methods, and many shops will let you eyeball the firewall forward on aircraft that they have removed cowling. Most of the connections other than avionics bus and lighting are in the firewall forward area. Some aircraft, like composite, lacking metal tube frame or all metal skin have to do things differently. You might find additional help if you can describe what mission factors led to your dual alternator, single battery configuration. Kelly On 10/9/2019 4:56 AM, bearhawklife wrote: > > This will my first post on the AeroElectric forum and so I hope my first question won't get me banned for asking the proverbial "dumb question" on topic that may have already been covered that I have yet to find... > > I have Bob's book and several others on aircraft wiring. All have been very helpful and I have learned much. > > I am building a Bearhawk 4 Place powered by the IO-540. With the help of Nathan over at B&C and Jason Smith at Aerotronics, I have chosen to go with a dual alternator single battery set up. From Bob's book, I have selected to follow the A12M diagram (attached) as a guide. > > Being that I am a visual person, I get the theory and written concepts, I just need to "see it". For example, indicating on a schematic that the main battery ground goes to the ground bus / electrical panel. Im not sure what that looks like? Or the ground from the engine case to the airframe? Other connections are difficult to imagine as well. I appreciate the routing and wire sizes indicated in the drawings. Just curious if there is a resource for seeing the actual connections. > > Nathan Bainbridge has suggested searching on www.vansairforce.net or just google RV-7 builders log for various builders pics. Which I have but still coming up short. > > Thanks for your help! > > -------- > Currently building a Bearhawk 4 Place. > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=491694#491694 > > > > > Attachments: > > http://forums.matronics.com//files/z12m_107.pdf > > > > > > ________________________________________________________________________________
From: Harley Dixon <harley(at)AgelessWings.com>
Subject: Nearly new ADS-B in receiver for sale
Date: Oct 09, 2019
I've purchased (and will be installing) a uAvionix Echo for my ADS-B receiver and transmitter. So, the */Open Flight Solutions Flight Box/ * that I have should find a happier home! I never used it in my plane, but to test it, I did take it with me on a Southwest Airlines flight to Arizona, and it performed flawlessly all the way using my Nexus 7 tablet with Avare installed as the EFB. The Flight Box will work not just with Avare, but just about any EFB/navigation app available. See the list (they list 15 EFB apps there, but invite you to let them know if you use one not listed). They have much more info on their website here: www.openflightsolutions.com/flightbox FlightBox Plus: Dual-band ADS-B, Internal GPS, AHRS, Altimeter It can be portable or mounted and the only connection you need is a USB cable for power. It is practically brand new and never used in my plane. I just updated the software and firmware and to be sure it worked, started it up on my kitchen table. I was unable to receive any weather for two reasons, first it is a beautiful day! And second, being on the ground I shouldn't be able to receive weather on it anyway! I took a screenshot of part of the database on the Flightbox. Note that it includes many more aircraft than it needs to display on the map. Again this was from my kitchen table! A screenshot of the AVARE screen and the displayed traffic around me and KROC at that time. (Note that Avare allows one to select the icon for your own aircraft...hence the Long EZ sitting on top of my house!) I added the orange rings to highlight the aircraft and identifiers the Flight Box picked up this afternoon. It sells for $239 new, so I think that $180 would be a fair price. If anyone is interested, please let me know. I would prefer payment by Paypal, as I can send it out immediately, but a check will be accepted. (Or cash, if you're in the Henrietta/Canandaigua NY areas!). Contact me either here or by PM if interested. harley(at)agelesswings.com Harley Dixon Long EZ N28EZ -- This email has been checked for viruses by AVG. https://www.avg.com ________________________________________________________________________________
From: Harley Dixon <harley(at)AgelessWings.com>
Subject: Nearly new ADS-B in receiver for sale
Date: Oct 09, 2019
I've purchased (and will be installing) a uAvionix Echo for my ADS-B receiver and transmitter. So, the */Open Flight Solutions Flight Box/ * that I have should find a happier home! I never used it in my plane, but to test it, I did take it with me on a Southwest Airlines flight to Arizona, and it performed flawlessly all the way using my Nexus 7 tablet with Avare installed as the EFB. The Flight Box will work not just with Avare, but just about any EFB/navigation app available. See the list (they list 15 EFB apps there, but invite you to let them know if you use one not listed). They have much more info on their website here: www.openflightsolutions.com/flightbox FlightBox Plus: Dual-band ADS-B, Internal GPS, AHRS, Altimeter It can be portable or mounted and the only connection you need is a USB cable for power. It is practically brand new and never used in my plane. I just updated the software and firmware and to be sure it worked, started it up on my kitchen table. I was unable to receive any weather for two reasons, first it is a beautiful day! And second, being on the ground I shouldn't be able to receive weather on it anyway! I took a screenshot of part of the database on the Flightbox. Note that it includes many more aircraft than it needs to display on the map. Again this was from my kitchen table! A screenshot of the AVARE screen and the displayed traffic around me and KROC at that time. (Note that Avare allows one to select the icon for your own aircraft...hence the Long EZ sitting on top of my house!) I added the orange rings to highlight the aircraft and identifiers the Flight Box picked up this afternoon. It sells for $239 new, so I think that $180 would be a fair price. If anyone is interested, please let me know. I would prefer payment by Paypal, as I can send it out immediately, but a check will be accepted. (Or cash, if you're in the Henrietta/Canandaigua NY areas!). Contact me either here or by PM if interested. harley(at)agelesswings.com Harley Dixon Long EZ N28EZ -- This email has been checked for viruses by AVG. https://www.avg.com ________________________________________________________________________________
From: Harley Dixon <harley(at)AgelessWings.com>
Subject: Nearly new ADS-B in receiver for sale
Date: Oct 09, 2019
I've purchased (and will be installing) a uAvionix Echo for my ADS-B receiver and transmitter. So, the */Open Flight Solutions Flight Box/ * that I have should find a happier home! I never used it in my plane, but to test it, I did take it with me on a Southwest Airlines flight to Arizona, and it performed flawlessly all the way using my Nexus 7 tablet with Avare installed as the EFB. The Flight Box will work not just with Avare, but just about any EFB/navigation app available. See the list (they list 15 EFB apps there, but invite you to let them know if you use one not listed). They have much more info on their website here: www.openflightsolutions.com/flightbox FlightBox Plus: Dual-band ADS-B, Internal GPS, AHRS, Altimeter It can be portable or mounted and the only connection you need is a USB cable for power. It is practically brand new and never used in my plane. I just updated the software and firmware and to be sure it worked, started it up on my kitchen table. I was unable to receive any weather for two reasons, first it is a beautiful day! And second, being on the ground I shouldn't be able to receive weather on it anyway! I took a screenshot of part of the database on the Flightbox. Note that it includes many more aircraft than it needs to display on the map. Again this was from my kitchen table! A screenshot of the AVARE screen and the displayed traffic around me and KROC at that time. (Note that Avare allows one to select the icon for your own aircraft...hence the Long EZ sitting on top of my house!) I added the orange rings to highlight the aircraft and identifiers the Flight Box picked up this afternoon. It sells for $239 new, so I think that $180 would be a fair price. If anyone is interested, please let me know. I would prefer payment by Paypal, as I can send it out immediately, but a check will be accepted. (Or cash, if you're in the Henrietta/Canandaigua NY areas!). Contact me either here or by PM if interested. harley(at)agelesswings.com Harley Dixon Long EZ N28EZ -- This email has been checked for viruses by AVG. https://www.avg.com ________________________________________________________________________________
Subject: Re: Wiring Diagrams and Pictures
From: "bearhawklife" <rob(at)robcaldwell.net>
Date: Oct 09, 2019
Kellym wrote: > ....... > You might find additional help if you can describe what mission factors > led to your dual alternator, single battery configuration. > > Kelly > My ignition system will be one SureFly EI and one Slick mag. I was originally thinking dual Light Speed EI. But was turned off after understanding the complexity (just my impression) of all the ancillary and satellite components and mounting locations (additional battery, coil packs, modules on the cold side of the firewall, with cooling fans, etc). SureFly came out with their 6 cylinder mag replacement version recently. This immediately became the answer for me. I'm not building a race plane, just wanted the improved performance of EI. I am using B&C's BC460-H 60amp (main) and BC410-H 20-30amp (b/u) alternators. SkyTec 149NL Starter. -------- Currently building a Bearhawk 4 Place. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491698#491698 ________________________________________________________________________________
Date: Oct 09, 2019
From: Robert Reed <robertr237(at)att.net>
Subject: Voltage Regulators
I finished my build on a KIS Cruiser earlier this year and I am 12 plus ho urs into the flight testing phase.=C2- I started with the dual battery, d ual alternator system for several reasons that I won't go into here but suf fice to say it has turned into more of an issue than I bargained for.=C2- First was centered around the original Odyssey batteries not being able to spin the new engine for a start even with them in parallel.=C2- Yes, one was older and didn't seem to be able to hold the charge.=C2- I opted to replace both with the EarthX batteries which have proven to be more than en ough for starting.=C2- The replacement was justified on the basis of a 22 lb weight savings and a three times longer life span.=C2- BUT no good de ed goes unpunished. That brings me to the real reason for my post. PUT YOUR VOLTAGE REGULATORS WHERE YOU CAN EASILY REACH THEM AND HAVE ACCESS TO THE VOLTAGE ADJUSTMENT!!!!!!!!! I know, I was shouting but I wanted to make dang sure I got my point across . =C2-=C2- PUT YOUR VOLTAGE REGULATORS WHERE YOU CAN EASILY REACH THEM AND HAVE ACCESS TO THE VOLTAGE ADJUSTMENT!!!!!!!!! Why the shouting?=C2- Because I mounted my voltage regulators on the insi de of the firewall under a cross brace that totally blocks access and the o nly choice for me is to rip out my entire panel and everything in front of the panel including the voltage regulators to get access to the adjustment screws. =C2- I purchased the 60 amp alternator and the 20-40 amp alternators along with the voltage regulators from B & C.=C2- Running the dual system with separ ate busses resulted in both alternators having an overvoltage condition and throwing the circuit breakers.=C2- Switched configurations to join the b usses and run with just the Primary Alternator and got the same result afte r about an hour of flying.=C2- Switched configuration again to run with j ust the backup alternator and after almost two hours of flight time it also triggered the over voltage.=C2- Both alternators eventually peaked at ju st over 16 volts.=C2- My only solution without tearing out everything in front of the panel is to watch voltage build up and add load when it starts to peak.=C2- I plan to take the plane out of service sometime during the winter months and redo the wiring along with relocation of the voltage reg ulators.=C2- I will also be reconfiguring the system to dual parallel bat teries, single buss, dual alternator system with only one alternator active at any one time.=C2- I am retaining the dual batteries since I have the dual ecu FLYEFII electronic ignition which are powered directly from each b attery. I have learned my lesson though, if it might need adjustment it will need a djustment and you better put it where you can adjust it. Bob ReedN247BR Kis Cruiser PS:=C2- I can guarantee that you will end up with way more ground wires t han you ever imagined on the inside of the firewall.=C2- And each one get s harder to connect to the forest of tabs ground bar if you try to mount th em all individually.=C2- Bob's book outlines a few alternatives, use them ! ________________________________________________________________________________
From: Harley Dixon <harley(at)AgelessWings.com>
Subject: Nearly new ADS-B in receiver for sale
Date: Oct 09, 2019
I've purchased (and will be installing) a uAvionix Echo for my ADS-B receiver and transmitter. So, the */Open Flight Solutions Flight Box/ * that I have should find a happier home! I never used it in my plane, but to test it, I did take it with me on a Southwest Airlines flight to Arizona, and it performed flawlessly all the way using my Nexus 7 tablet with Avare installed as the EFB. The Flight Box will work not just with Avare, but just about any EFB/navigation app available. See the list (they list 15 EFB apps there, but invite you to let them know if you use one not listed). They have much more info on their website here: www.openflightsolutions.com/flightbox FlightBox Plus: Dual-band ADS-B, Internal GPS, AHRS, Altimeter It can be portable or mounted and the only connection you need is a USB cable for power. It is practically brand new and never used in my plane. I just updated the software and firmware and to be sure it worked, started it up on my kitchen table. I was unable to receive any weather for two reasons, first it is a beautiful day! And second, being on the ground I shouldn't be able to receive weather on it anyway! I took a screenshot of part of the database on the Flightbox. Note that it includes many more aircraft than it needs to display on the map. Again this was from my kitchen table! A screenshot of the AVARE screen and the displayed traffic around me and KROC at that time. (Note that Avare allows one to select the icon for your own aircraft...hence the Long EZ sitting on top of my house!) I added the orange rings to highlight the aircraft and identifiers the Flight Box picked up this afternoon. It sells for $239 new, so I think that $180 would be a fair price. If anyone is interested, please let me know. I would prefer payment by Paypal, as I can send it out immediately, but a check will be accepted. (Or cash, if you're in the Henrietta/Canandaigua NY areas!). Contact me either here or by PM if interested. harley(at)agelesswings.com Harley Dixon Long EZ N28EZ -- This email has been checked for viruses by AVG. https://www.avg.com ________________________________________________________________________________
Subject: Re: Wiring Diagrams and Pictures
From: Werner Schneider <glastar(at)gmx.net>
Date: Oct 09, 2019
--- MIME Errors - No Plain-Text Section Found --- A message with no text/plain MIME section was received. The entire body of the message was removed. Please resend the email using Plain Text formatting. HOTMAIL is notorious for only including an HTML section in their client's default configuration. If you're using HOTMAIL, please see your email application's settings and switch to a default mail option that uses "Plain Text". --- MIME Errors No Plain-Text Section Found --- ________________________________________________________________________________
Date: Oct 09, 2019
From: Jeff Luckey <jluckey(at)pacbell.net>
Subject: Re: Voltage Regulators
Robert, Why do you think the Odessy batts couldn't crank the engine?=C2- A couple of questions: 1. What model/part# Odessey batteries were you using?2. Where were they loc ated?=C2- Firewall, aft of the cabin?3. What size cable from solenoid to starter, and how long?4. Did the start circuit go thru the master solenoid and then the start solenoid?5. What engine & starter? I'm planning electrical system for a couple of aircraft and could learn fro m your experience.=C2- I've heard that Odessey batteries aren't what they used to be, but that is only hearsay.=C2- I have no hard facts. Thanks, Jeff LuckeyKCMA @att.net> wrote: I finished my build on a KIS Cruiser earlier this year and I am 12 plus h ours into the flight testing phase.=C2- I started with the dual battery, dual alternator system for several reasons that I won't go into here but su ffice to say it has turned into more of an issue than I bargained for.=C2 - First was centered around the original Odyssey batteries not being able to spin the new engine for a start even with them in parallel.=C2- Yes, one was older and didn't seem to be able to hold the charge.=C2- I opted to replace both with the EarthX batteries which have proven to be more than enough for starting.=C2- The replacement was justified on the basis of a 22 lb weight savings and a three times longer life span.=C2- BUT no good deed goes unpunished. That brings me to the real reason for my post. PUT YOUR VOLTAGE REGULATORS WHERE YOU CAN EASILY REACH THEM AND HAVE ACCESS TO THE VOLTAGE ADJUSTMENT!!!!!!!!! I know, I was shouting but I wanted to make dang sure I got my point across . =C2-=C2- PUT YOUR VOLTAGE REGULATORS WHERE YOU CAN EASILY REACH THEM AND HAVE ACCESS TO THE VOLTAGE ADJUSTMENT!!!!!!!!! Why the shouting?=C2- Because I mounted my voltage regulators on the insi de of the firewall under a cross brace that totally blocks access and the o nly choice for me is to rip out my entire panel and everything in front of the panel including the voltage regulators to get access to the adjustment screws. =C2- I purchased the 60 amp alternator and the 20-40 amp alternators along with the voltage regulators from B & C.=C2- Running the dual system with separ ate busses resulted in both alternators having an overvoltage condition and throwing the circuit breakers.=C2- Switched configurations to join the b usses and run with just the Primary Alternator and got the same result afte r about an hour of flying.=C2- Switched configuration again to run with j ust the backup alternator and after almost two hours of flight time it also triggered the over voltage.=C2- Both alternators eventually peaked at ju st over 16 volts.=C2- My only solution without tearing out everything in front of the panel is to watch voltage build up and add load when it starts to peak.=C2- I plan to take the plane out of service sometime during the winter months and redo the wiring along with relocation of the voltage reg ulators.=C2- I will also be reconfiguring the system to dual parallel bat teries, single buss, dual alternator system with only one alternator active at any one time.=C2- I am retaining the dual batteries since I have the dual ecu FLYEFII electronic ignition which are powered directly from each b attery. I have learned my lesson though, if it might need adjustment it will need a djustment and you better put it where you can adjust it. Bob ReedN247BR Kis Cruiser PS:=C2- I can guarantee that you will end up with way more ground wires t han you ever imagined on the inside of the firewall.=C2- And each one get s harder to connect to the forest of tabs ground bar if you try to mount th em all individually.=C2- Bob's book outlines a few alternatives, use them ! ________________________________________________________________________________
Subject: Re: Wiring Diagrams and Pictures
From: "bearhawklife" <rob(at)robcaldwell.net>
Date: Oct 09, 2019
> > > Rob hard to find some pictures from 16 years ago :) Here you see the two fuseblocks of main and essential bus, if you go to the right you see on the FW the forrest of tabs (under that grey tube) from the ground bus and the big brass screw going through the FW where on the other side a flexibel strap goes to the engine. This is a plexi FW fitted to see where to drill holes before fitting the real FW. Thanks so much! -------- Currently building a Bearhawk 4 Place. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491703#491703 ________________________________________________________________________________
From: Harley Dixon <harley(at)AgelessWings.com>
Subject: Nearly new ADS-B in receiver for sale
Date: Oct 09, 2019
I've purchased (and will be installing) a uAvionix Echo for my ADS-B receiver and transmitter. So, the */Open Flight Solutions Flight Box/ * that I have should find a happier home! I never used it in my plane, but to test it, I did take it with me on a Southwest Airlines flight to Arizona, and it performed flawlessly all the way using my Nexus 7 tablet with Avare installed as the EFB. The Flight Box will work not just with Avare, but just about any EFB/navigation app available. See the list (they list 15 EFB apps there, but invite you to let them know if you use one not listed). They have much more info on their website here: www.openflightsolutions.com/flightbox FlightBox Plus: Dual-band ADS-B, Internal GPS, AHRS, Altimeter It can be portable or mounted and the only connection you need is a USB cable for power. It is practically brand new and never used in my plane. I just updated the software and firmware and to be sure it worked, started it up on my kitchen table. I was unable to receive any weather for two reasons, first it is a beautiful day! And second, being on the ground I shouldn't be able to receive weather on it anyway! I took a screenshot of part of the database on the Flightbox. Note that it includes many more aircraft than it needs to display on the map. Again this was from my kitchen table! A screenshot of the AVARE screen and the displayed traffic around me and KROC at that time. (Note that Avare allows one to select the icon for your own aircraft...hence the Long EZ sitting on top of my house!) I added the orange rings to highlight the aircraft and identifiers the Flight Box picked up this afternoon. It sells for $239 new, so I think that $180 would be a fair price. If anyone is interested, please let me know. I would prefer payment by Paypal, as I can send it out immediately, but a check will be accepted. (Or cash, if you're in the Henrietta/Canandaigua NY areas!). Contact me either here or by PM if interested. harley(at)agelesswings.com Harley Dixon Long EZ N28EZ -- This email has been checked for viruses by AVG. https://www.avg.com ________________________________________________________________________________
Date: Oct 09, 2019
From: Robert Reed <robertr237(at)att.net>
Subject: Re: Voltage Regulators
Jeff, I was using the PC680 batteries and they are located under the pilot and co pilot seats. The master solenoids are located under the seats with the batteries and the crossover and starter relays are on the firewall. The cables are the flexible 4awg cables with total run from batteries to st arter of apx 7 ft. Cables run from batteries to firewall connection to starter with one going through crossover relay. Engine is Superior IO-360 but I don't remember which starter and all that i nformation is at the hangar. Biggest issue was probably that the engine was new, very tight and took mor e than a couple of revolutions to start.=C2- Also one of the batteries wa s a couple of years old and had been used for testing during the build proc ess.=C2- It had been drained to zero a couple of times because of some fo ol leaving a switch on...that fool being me.=C2- The second battery just didn't have the power by itself to get it spinning for the initial starts. =C2- I knew that the one battery was weak and probably could have been re placed alone without totally replacing both batteries but I wanted to get s ome weight savings. I can't comment on the Odyssey batteries beyond my limited usage and would say that I didn't give them a fair shake.=C2- Any issue with them was pro bably of my own making.=C2- My plane was heavier that I wanted and replac ing the Odyssey batteries was a good option since I needed to replace at le ast one of the batteries so don't use my experience as your determining fac tor. Bob Reed cbell.net> wrote: Robert, Why do you think the Odessy batts couldn't crank the engine?=C2- A couple of questions: 1. What model/part# Odessey batteries were you using?2. Where were they loc ated?=C2- Firewall, aft of the cabin?3. What size cable from solenoid to starter, and how long?4. Did the start circuit go thru the master solenoid and then the start solenoid?5. What engine & starter? I'm planning electrical system for a couple of aircraft and could learn fro m your experience.=C2- I've heard that Odessey batteries aren't what they used to be, but that is only hearsay.=C2- I have no hard facts. Thanks, Jeff LuckeyKCMA @att.net> wrote: I finished my build on a KIS Cruiser earlier this year and I am 12 plus h ours into the flight testing phase.=C2- I started with the dual battery, dual alternator system for several reasons that I won't go into here but su ffice to say it has turned into more of an issue than I bargained for.=C2 - First was centered around the original Odyssey batteries not being able to spin the new engine for a start even with them in parallel.=C2- Yes, one was older and didn't seem to be able to hold the charge.=C2- I opted to replace both with the EarthX batteries which have proven to be more than enough for starting.=C2- The replacement was justified on the basis of a 22 lb weight savings and a three times longer life span.=C2- BUT no good deed goes unpunished. That brings me to the real reason for my post. PUT YOUR VOLTAGE REGULATORS WHERE YOU CAN EASILY REACH THEM AND HAVE ACCESS TO THE VOLTAGE ADJUSTMENT!!!!!!!!! I know, I was shouting but I wanted to make dang sure I got my point across . =C2-=C2- PUT YOUR VOLTAGE REGULATORS WHERE YOU CAN EASILY REACH THEM AND HAVE ACCESS TO THE VOLTAGE ADJUSTMENT!!!!!!!!! Why the shouting?=C2- Because I mounted my voltage regulators on the insi de of the firewall under a cross brace that totally blocks access and the o nly choice for me is to rip out my entire panel and everything in front of the panel including the voltage regulators to get access to the adjustment screws. =C2- I purchased the 60 amp alternator and the 20-40 amp alternators along with the voltage regulators from B & C.=C2- Running the dual system with separ ate busses resulted in both alternators having an overvoltage condition and throwing the circuit breakers.=C2- Switched configurations to join the b usses and run with just the Primary Alternator and got the same result afte r about an hour of flying.=C2- Switched configuration again to run with j ust the backup alternator and after almost two hours of flight time it also triggered the over voltage.=C2- Both alternators eventually peaked at ju st over 16 volts.=C2- My only solution without tearing out everything in front of the panel is to watch voltage build up and add load when it starts to peak.=C2- I plan to take the plane out of service sometime during the winter months and redo the wiring along with relocation of the voltage reg ulators.=C2- I will also be reconfiguring the system to dual parallel bat teries, single buss, dual alternator system with only one alternator active at any one time.=C2- I am retaining the dual batteries since I have the dual ecu FLYEFII electronic ignition which are powered directly from each b attery. I have learned my lesson though, if it might need adjustment it will need a djustment and you better put it where you can adjust it. Bob ReedN247BR Kis Cruiser PS:=C2- I can guarantee that you will end up with way more ground wires t han you ever imagined on the inside of the firewall.=C2- And each one get s harder to connect to the forest of tabs ground bar if you try to mount th em all individually.=C2- Bob's book outlines a few alternatives, use them ! ________________________________________________________________________________
Subject: Re: Wiring Diagrams and Pictures
From: "user9253" <fransew(at)gmail.com>
Date: Oct 09, 2019
One option is to use a forest of tabs. Here is a link to pictures: http://www.vansairforce.com/community/showthread.php?t=99656 B&C sells forest of tabs. https://bandc.com/search/?search_results=ground+block You do not necessarily have to use a forest of tabs. Another option is to buy a brass bolt made for toilets. Drill a hole through the firewall. Attach battery Ground and engine ground to the brass bolt on the engine side of the firewall. Attach other grounds with ring terminals to the brass bolt on the aft side of the firewall. More than one wire may be crimped or soldered into each ring terminal. Internal tooth star washers will prevent loosening of the nut and bolt. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491708#491708 ________________________________________________________________________________
Subject: Re: Voltage Regulators
From: Charlie England <ceengland7(at)gmail.com>
Date: Oct 09, 2019
There has been some 'noise' of late on one of the RV forums about poor performance/short life from newer Odyssey PC680 bats. Of course, the problem with anecdotal evidence is that we rarely know the practitioner or their abilities. My issue with Odyssey is more along the lines of value (what you get for the money), rather than quality. A good analogy would be Bob's tests many years ago, comparing the energy available in the two 'premium' name-brand alkaline batteries vs various 'no name', 'white label', etc alkaline batteries. The difference in average total energy (how long they last) between premium and 'cheap' was almost lost in measurement noise, but price could be double or even three times higher for name-brand versions. I've found similar results (though no actual side-by-side tests) using various 'unknown' branded SLA batteries. Most last 3 to 5 years in my seldom-flown RV-4, which might go several months between flights in some cases. I just purchased a 20 AH SLA battery, in the same form factor as the PC680, for less than $37, delivered to my mailbox. A PC680 is 16 AH, and the average street price right now is over 3 times that much. The one minor caution when buying an unfamiliar SLA is to look for the 'internal resistance', if you can find the spec. Anything under 8 mili-ohms is fine. If the internal resistance isn't spec'd, then look at 'cold cranking amps'. (PC680 is 170A.) If CCA isn't spec'd, and you don't see any reference to use in a gas powered vehicle, you *might* be looking at one that's specifically designed for 'deep discharge', lower continuous current operation (like an uninterruptible power supply), but it's rarely a real issue with SLAs that are this big. Separate post coming to Bob.... Charlie On 10/9/2019 12:14 PM, Robert Reed wrote: > Jeff, > > I was using the PC680 batteries and they are located under the pilot > and copilot seats. > > The master solenoids are located under the seats with the batteries > and the crossover and starter relays are on the firewall. > > The cables are the flexible 4awg cables with total run from batteries > to starter of apx 7 ft. > > Cables run from batteries to firewall connection to starter with one > going through crossover relay. > > Engine is Superior IO-360 but I don't remember which starter and all > that information is at the hangar. > > Biggest issue was probably that the engine was new, very tight and > took more than a couple of revolutions to start. Also one of the > batteries was a couple of years old and had been used for testing > during the build process. It had been drained to zero a couple of > times because of some fool leaving a switch on...that fool being me. > The second battery just didn't have the power by itself to get it > spinning for the initial starts. I knew that the one battery was weak > and probably could have been replaced alone without totally replacing > both batteries but I wanted to get some weight savings. > > I can't comment on the Odyssey batteries beyond my limited usage and > would say that I didn't give them a fair shake. Any issue with them > was probably of my own making. My plane was heavier that I wanted and > replacing the Odyssey batteries was a good option since I needed to > replace at least one of the batteries so don't use my experience as > your determining factor. > > Bob Reed > > > wrote: > > > Robert, > > Why do you think the Odessy batts couldn't crank the engine? A couple > of questions: > > 1. What model/part# Odessey batteries were you using? > 2. Where were they located? Firewall, aft of the cabin? > 3. What size cable from solenoid to starter, and how long? > 4. Did the start circuit go thru the master solenoid and then the > start solenoid? > 5. What engine & starter? > > > I'm planning electrical system for a couple of aircraft and could > learn from your experience. I've heard that Odessey batteries aren't > what they used to be, but that is only hearsay. I have no hard facts. > > > Thanks, > > Jeff Luckey > KCMA > > > wrote: > > > I finished my build on a KIS Cruiser earlier this year and I am 12 > plus hours into the flight testing phase. I started with the dual > battery, dual alternator system for several reasons that I won't go > into here but suffice to say it has turned into more of an issue than > I bargained for. First was centered around the original Odyssey > batteries not being able to spin the new engine for a start even with > them in parallel. Yes, one was older and didn't seem to be able to > hold the charge. I opted to replace both with the EarthX batteries > which have proven to be more than enough for starting. The > replacement was justified on the basis of a 22 lb weight savings and a > three times longer life span. BUT no good deed goes unpunished. > > That brings me to the real reason for my post. > > > PUT YOUR VOLTAGE REGULATORS WHERE YOU CAN EASILY REACH THEM AND HAVE > ACCESS TO THE VOLTAGE ADJUSTMENT!!!!!!!!! > > I know, I was shouting but I wanted to make dang sure I got my point > across. > > PUT YOUR VOLTAGE REGULATORS WHERE YOU CAN EASILY REACH THEM AND HAVE > ACCESS TO THE VOLTAGE ADJUSTMENT!!!!!!!!! > > Why the shouting? Because I mounted my voltage regulators on the > inside of the firewall under a cross brace that totally blocks access > and the only choice for me is to rip out my entire panel and > everything in front of the panel including the voltage regulators to > get access to the adjustment screws. > > I purchased the 60 amp alternator and the 20-40 amp alternators along > with the voltage regulators from B & C. Running the dual system with > separate busses resulted in both alternators having an overvoltage > condition and throwing the circuit breakers. Switched configurations > to join the busses and run with just the Primary Alternator and got > the same result after about an hour of flying. Switched configuration > again to run with just the backup alternator and after almost two > hours of flight time it also triggered the over voltage. Both > alternators eventually peaked at just over 16 volts. My only solution > without tearing out everything in front of the panel is to watch > voltage build up and add load when it starts to peak. I plan to take > the plane out of service sometime during the winter months and redo > the wiring along with relocation of the voltage regulators. I will > also be reconfiguring the system to dual parallel batteries, single > buss, dual alternator system with only one alternator active at any > one time. I am retaining the dual batteries since I have the dual ecu > FLYEFII electronic ignition which are powered directly from each battery. > > I have learned my lesson though, if it might need adjustment it will > need adjustment and you better put it where you can adjust it. > > Bob Reed > N247BR Kis Cruiser > > PS: I can guarantee that you will end up with way more ground wires > than you ever imagined on the inside of the firewall. And each one > gets harder to connect to the forest of tabs ground bar if you try to > mount them all individually. Bob's book outlines a few alternatives, > use them! > -- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Subject: Re: Voltage Regulators
From: Charlie England <ceengland7(at)gmail.com>
Date: Oct 09, 2019
On 10/9/2019 9:45 AM, Robert Reed wrote: > I finished my build on a KIS Cruiser earlier this year and I am 12 > plus hours into the flight testing phase. I started with the dual > battery, dual alternator system for several reasons that I won't go > into here but suffice to say it has turned into more of an issue than > I bargained for. First was centered around the original Odyssey > batteries not being able to spin the new engine for a start even with > them in parallel. Yes, one was older and didn't seem to be able to > hold the charge. I opted to replace both with the EarthX batteries > which have proven to be more than enough for starting. The > replacement was justified on the basis of a 22 lb weight savings and a > three times longer life span. BUT no good deed goes unpunished. > > That brings me to the real reason for my post. > > > PUT YOUR VOLTAGE REGULATORS WHERE YOU CAN EASILY REACH THEM AND HAVE > ACCESS TO THE VOLTAGE ADJUSTMENT!!!!!!!!! > > I know, I was shouting but I wanted to make dang sure I got my point > across. > > PUT YOUR VOLTAGE REGULATORS WHERE YOU CAN EASILY REACH THEM AND HAVE > ACCESS TO THE VOLTAGE ADJUSTMENT!!!!!!!!! > > Why the shouting? Because I mounted my voltage regulators on the > inside of the firewall under a cross brace that totally blocks access > and the only choice for me is to rip out my entire panel and > everything in front of the panel including the voltage regulators to > get access to the adjustment screws. > > I purchased the 60 amp alternator and the 20-40 amp alternators along > with the voltage regulators from B & C. Running the dual system with > separate busses resulted in both alternators having an overvoltage > condition and throwing the circuit breakers. Switched configurations > to join the busses and run with just the Primary Alternator and got > the same result after about an hour of flying. Switched configuration > again to run with just the backup alternator and after almost two > hours of flight time it also triggered the over voltage. Both > alternators eventually peaked at just over 16 volts. My only solution > without tearing out everything in front of the panel is to watch > voltage build up and add load when it starts to peak. I plan to take > the plane out of service sometime during the winter months and redo > the wiring along with relocation of the voltage regulators. I will > also be reconfiguring the system to dual parallel batteries, single > buss, dual alternator system with only one alternator active at any > one time. I am retaining the dual batteries since I have the dual ecu > FLYEFII electronic ignition which are powered directly from each battery. > > I have learned my lesson though, if it might need adjustment it will > need adjustment and you better put it where you can adjust it. > > Bob Reed > N247BR Kis Cruiser > > PS: I can guarantee that you will end up with way more ground wires > than you ever imagined on the inside of the firewall. And each one > gets harder to connect to the forest of tabs ground bar if you try to > mount them all individually. Bob's book outlines a few alternatives, > use them! > Hi Bob, I wholeheartedly agree about accessibility, but we shouldn't limit it to adjustable stuff. I've suggested before that in future revisions to the 'Connection, he should hammer us at every chance throughout the book to build *everything* (and *document everything*) where we'll have access after the plane is closed up and flying. On the subject of seeing 16V out of your alternators: Something is very wrong. Either the regulators weren't adjusted properly from the mfgr, or their adjustments got changed, or your voltage measurement device is defective, or something's broken. The regulator should never allow alternator voltage to rise above its 'set point'. And you should never see alternator voltage decline until you've loaded the alternator beyond its capacity (should be almost impossible with a 60A alternator and a healthy battery in an a/c with a complement of 'modern' electronics). If I had expensive avionics in the plane, I'd be very fearful of operating it until I figured out the source of the problems. The next voltage excursion might be to 30 volts, or 60 volts, or... If you're running B&C regulators, I'd be surprised if both had the same failure at the same time. I wonder if you could have an issue with voltage sensing, making the regulator think that alternator voltage is lower than reality. On starting: I'd agree that your problem with the PC680s was likely due to old, tired batteries, but 7 feet of #4 cable (especially if that's each way, in a 'glass a/c) might be a bit much for starting. A lot of builders are using #2 if the battery isn't on the firewall. One last thing, if you parallel the batteries, you won't really have redundant power to your dual engine controllers any more.... Charlie -- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Subject: Re: Wiring Diagrams and Pictures
From: "bearhawklife" <rob(at)robcaldwell.net>
Date: Oct 09, 2019
user9253 wrote: > One option is to use a forest of tabs. > Here is a link to pictures: http://www.vansairforce.com/community/showthread.php?t=99656 > B&C sells forest of tabs. > https://bandc.com/search/?search_results=ground+block > You do not necessarily have to use a forest of tabs. Another option is to buy > a brass bolt made for toilets. Drill a hole through the firewall. Attach battery > Ground and engine ground to the brass bolt on the engine side of the > firewall. Attach other grounds with ring terminals to the brass bolt on the aft > side of the firewall. More than one wire may be crimped or soldered into each > ring terminal. Internal tooth star washers will prevent loosening of the nut and bolt. I had not considered the firewall itself as the "airframe" ground. My literal brain was imagining the structural tube fuselage to make the airframe. -------- Currently building a Bearhawk 4 Place. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491711#491711 ________________________________________________________________________________
Subject: Re: Wiring Diagrams and Pictures
From: Kelly McMullen <kellym(at)aviating.com>
Date: Oct 09, 2019
Ok, your EI does encourage a second power source, which could be 2nd battery or alternator. By mission, I am thinking more whether you would be doing back country flying where starting or replacement parts could be an issue, or more than occasional IFR where redundancy could be more critical. As Bob stresses, design requires thinking of all failure modes and what best mitigates the risk, based on mission. Not suggesting that you haven't already done that, just that it is a consideration in how to wire to keep simple with minimum possible failure points. On 10/9/2019 7:43 AM, bearhawklife wrote: > > > Kellym wrote: >> ....... >> You might find additional help if you can describe what mission factors >> led to your dual alternator, single battery configuration. >> >> Kelly >> > > > > My ignition system will be one SureFly EI and one Slick mag. I was originally thinking dual Light Speed EI. But was turned off after understanding the complexity (just my impression) of all the ancillary and satellite components and mounting locations (additional battery, coil packs, modules on the cold side of the firewall, with cooling fans, etc). SureFly came out with their 6 cylinder mag replacement version recently. This immediately became the answer for me. I'm not building a race plane, just wanted the improved performance of EI. I am using B&C's BC460-H 60amp (main) and BC410-H 20-30amp (b/u) alternators. SkyTec 149NL Starter. > > -------- > Currently building a Bearhawk 4 Place. > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=491698#491698 > > > > > > > > > ________________________________________________________________________________
Subject: Re: Voltage Regulators)
From: Kelly McMullen <kellym(at)aviating.com>
Date: Oct 09, 2019
The biggest problem with Odyssey batteries is they are kept near full charge without much draw down. In other words, kept on a maintainer full time. Odyssey has a letter on their support web page that describes drawing the battery down to 10V with a landing light or similar load. Then using Odyssey or similar programmed charger to fully recharge, to restore capacity. I have numerous friends cranking an IO-360 or O-360 with PC680 battery. The lightweight PM versions of Skytec are a poor choice as they are low torque and need a lot of current to overcome the first compression stroke. The In Line (NL) series starters are much lower current draw. On 10/9/2019 11:08 AM, Charlie England wrote: > There has been some 'noise' of late on one of the RV forums about poor > performance/short life from newer Odyssey PC680 bats. Of course, the > problem with anecdotal evidence is that we rarely know the practitioner > or their abilities. > > My issue with Odyssey is more along the lines of value (what you get for > the money), rather than quality. A good analogy would be Bob's tests > many years ago, comparing the energy available in the two 'premium' > name-brand alkaline batteries vs various 'no name', 'white label', etc > alkaline batteries. The difference in average total energy (how long > they last) between premium and 'cheap' was almost lost in measurement > noise, but price could be double or even three times higher for > name-brand versions. > > I've found similar results (though no actual side-by-side tests) using > various 'unknown' branded SLA batteries. Most last 3 to 5 years in my > seldom-flown RV-4, which might go several months between flights in some > cases. I just purchased a 20 AH SLA battery, in the same form factor as > the PC680, for less than $37, delivered to my mailbox. A PC680 is 16 > AH, and the average street price right now is over 3 times that much. > > The one minor caution when buying an unfamiliar SLA is to look for the > 'internal resistance', if you can find the spec. Anything under 8 > mili-ohms is fine. If the internal resistance isn't spec'd, then look at > 'cold cranking amps'. (PC680 is 170A.) If CCA isn't spec'd, and you > don't see any reference to use in a gas powered vehicle, you *might* be > looking at one that's specifically designed for 'deep discharge', lower > continuous current operation (like an uninterruptible power supply), but > it's rarely a real issue with SLAs that are this big. > > Separate post coming to Bob.... > > Charlie > > On 10/9/2019 12:14 PM, Robert Reed wrote: >> Jeff, >> >> I was using the PC680 batteries and they are located under the pilot >> and copilot seats. >> >> The master solenoids are located under the seats with the batteries >> and the crossover and starter relays are on the firewall. >> >> The cables are the flexible 4awg cables with total run from batteries >> to starter of apx 7 ft. >> >> Cables run from batteries to firewall connection to starter with one >> going through crossover relay. >> >> Engine is Superior IO-360 but I don't remember which starter and all >> that information is at the hangar. >> >> Biggest issue was probably that the engine was new, very tight and >> took more than a couple of revolutions to start. Also one of the >> batteries was a couple of years old and had been used for testing >> during the build process. It had been drained to zero a couple of >> times because of some fool leaving a switch on...that fool being me. >> The second battery just didn't have the power by itself to get it >> spinning for the initial starts. I knew that the one battery was weak >> and probably could have been replaced alone without totally replacing >> both batteries but I wanted to get some weight savings. >> >> I can't comment on the Odyssey batteries beyond my limited usage and >> would say that I didn't give them a fair shake. Any issue with them >> was probably of my own making. My plane was heavier that I wanted and >> replacing the Odyssey batteries was a good option since I needed to >> replace at least one of the batteries so don't use my experience as >> your determining factor. >> >> Bob Reed >> >> >> wrote: >> >> >> Robert, >> >> Why do you think the Odessy batts couldn't crank the engine? A couple >> of questions: >> >> 1. What model/part# Odessey batteries were you using? >> 2. Where were they located? Firewall, aft of the cabin? >> 3. What size cable from solenoid to starter, and how long? >> 4. Did the start circuit go thru the master solenoid and then the >> start solenoid? >> 5. What engine & starter? >> >> >> I'm planning electrical system for a couple of aircraft and could >> learn from your experience. I've heard that Odessey batteries aren't >> what they used to be, but that is only hearsay. I have no hard facts. >> >> >> Thanks, >> >> Jeff Luckey >> KCMA >> >> >> wrote: >> >> >> I finished my build on a KIS Cruiser earlier this year and I am 12 >> plus hours into the flight testing phase. I started with the dual >> battery, dual alternator system for several reasons that I won't go >> into here but suffice to say it has turned into more of an issue than >> I bargained for. First was centered around the original Odyssey >> batteries not being able to spin the new engine for a start even with >> them in parallel. Yes, one was older and didn't seem to be able to >> hold the charge. I opted to replace both with the EarthX batteries >> which have proven to be more than enough for starting. The >> replacement was justified on the basis of a 22 lb weight savings and a >> three times longer life span. BUT no good deed goes unpunished. >> >> That brings me to the real reason for my post. >> >> >> PUT YOUR VOLTAGE REGULATORS WHERE YOU CAN EASILY REACH THEM AND HAVE >> ACCESS TO THE VOLTAGE ADJUSTMENT!!!!!!!!! >> >> I know, I was shouting but I wanted to make dang sure I got my point >> across. >> >> PUT YOUR VOLTAGE REGULATORS WHERE YOU CAN EASILY REACH THEM AND HAVE >> ACCESS TO THE VOLTAGE ADJUSTMENT!!!!!!!!! >> >> Why the shouting? Because I mounted my voltage regulators on the >> inside of the firewall under a cross brace that totally blocks access >> and the only choice for me is to rip out my entire panel and >> everything in front of the panel including the voltage regulators to >> get access to the adjustment screws. >> >> I purchased the 60 amp alternator and the 20-40 amp alternators along >> with the voltage regulators from B & C. Running the dual system with >> separate busses resulted in both alternators having an overvoltage >> condition and throwing the circuit breakers. Switched configurations >> to join the busses and run with just the Primary Alternator and got >> the same result after about an hour of flying. Switched configuration >> again to run with just the backup alternator and after almost two >> hours of flight time it also triggered the over voltage. Both >> alternators eventually peaked at just over 16 volts. My only solution >> without tearing out everything in front of the panel is to watch >> voltage build up and add load when it starts to peak. I plan to take >> the plane out of service sometime during the winter months and redo >> the wiring along with relocation of the voltage regulators. I will >> also be reconfiguring the system to dual parallel batteries, single >> buss, dual alternator system with only one alternator active at any >> one time. I am retaining the dual batteries since I have the dual ecu >> FLYEFII electronic ignition which are powered directly from each battery. >> >> I have learned my lesson though, if it might need adjustment it will >> need adjustment and you better put it where you can adjust it. >> >> Bob Reed >> N247BR Kis Cruiser >> >> PS: I can guarantee that you will end up with way more ground wires >> than you ever imagined on the inside of the firewall. And each one >> gets harder to connect to the forest of tabs ground bar if you try to >> mount them all individually. Bob's book outlines a few alternatives, >> use them! >> > > > > Virus-free. www.avast.com > > > > <#DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2> ________________________________________________________________________________
Subject: Re: Wiring Diagrams and Pictures
From: "bearhawklife" <rob(at)robcaldwell.net>
Date: Oct 09, 2019
Kellym wrote: > Ok, your EI does encourage a second power source, which could be 2nd > battery or alternator. By mission, I am thinking more whether you would > be doing back country flying where starting or replacement parts could > be an issue, or more than occasional IFR where redundancy could be more > critical. As Bob stresses, design requires thinking of all failure modes > and what best mitigates the risk, based on mission. Not suggesting that > you haven't already done that, just that it is a consideration in how to > wire to keep simple with minimum possible failure points. > Yes, these considerations were discussed with Jason Smith at Aerotronics at the time my panel was designed and built. Jason did a great job working through all scenarios. His company also did a fantastic job building my panel (10" Skyview HDX, Avidyne 540, 2 axis AP, panel mounted iPad, etc). -------- Currently building a Bearhawk 4 Place. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491715#491715 ________________________________________________________________________________
Subject: Nearly new ADS-B in receiver Sold!
From: Harley Dixon <harley(at)AgelessWings.com>
Date: Oct 09, 2019
Sold! ------------------------------------------------------------------------ I've purchased (and will be installing) a uAvionix Echo for my ADS-B receiver and transmitter. So, the Open Flight Solutions Flight Box that I have should find a happier home! I never used it in my plane, but to test it, I did take it with me on a Southwest Airlines flight to Arizona, and it performed flawlessly all the way using my Nexus 7 tablet with Avare installed as the EFB. The Flight Box will work not just with Avare, but just about any EFB/navigation app available. See the list (they list 15 EFB apps there, but invite you to let them know if you use one not listed) and much more info on their website here: www.openflightsolutions.com/flightbox FlightBox Plus: Dual-band ADS-B, Internal GPS, AHRS, Altimeter -- This email has been checked for viruses by AVG. https://www.avg.com ________________________________________________________________________________
Subject: Nearly new ADS-B in receiver sold
From: Harley Dixon <harley(at)AgelessWings.com>
Date: Oct 09, 2019
I've purchased (and will be installing) a uAvionix Echo for my ADS-B receiver and transmitter. So, the */Open Flight Solutions Flight Box/ * that I have should find a happier home! I never used it in my plane, but to test it, I did take it with me on a Southwest Airlines flight to Arizona, and it performed flawlessly all the way using my Nexus 7 tablet with Avare installed as the EFB. The Flight Box will work not just with Avare, but just about any EFB/navigation app available. See the list (they list 15 EFB apps there, but invite you to let them know if you use one not listed). They have much more info on their website here: www.openflightsolutions.com/flightbox FlightBox Plus: Dual-band ADS-B, Internal GPS, AHRS, Altimeter -- This email has been checked for viruses by AVG. https://www.avg.com ________________________________________________________________________________
Subject: Nearly new ADS-B in receiver Sold!
From: Harley Dixon <harley(at)AgelessWings.com>
Date: Oct 09, 2019
Sold! ------------------------------------------------------------------------ I've purchased (and will be installing) a uAvionix Echo for my ADS-B receiver and transmitter. So, the Open Flight Solutions Flight Box that I have should find a happier home! I never used it in my plane, but to test it, I did take it with me on a Southwest Airlines flight to Arizona, and it performed flawlessly all the way using my Nexus 7 tablet with Avare installed as the EFB. The Flight Box will work not just with Avare, but just about any EFB/navigation app available. See the list (they list 15 EFB apps there, but invite you to let them know if you use one not listed) and much more info on their website here: www.openflightsolutions.com/flightbox FlightBox Plus: Dual-band ADS-B, Internal GPS, AHRS, Altimeter -- This email has been checked for viruses by AVG. https://www.avg.com ________________________________________________________________________________
Subject: Nearly new ADS-B in receiver sold
From: Harley Dixon <harley(at)AgelessWings.com>
Date: Oct 09, 2019
I've purchased (and will be installing) a uAvionix Echo for my ADS-B receiver and transmitter. So, the */Open Flight Solutions Flight Box/ * that I have should find a happier home! I never used it in my plane, but to test it, I did take it with me on a Southwest Airlines flight to Arizona, and it performed flawlessly all the way using my Nexus 7 tablet with Avare installed as the EFB. The Flight Box will work not just with Avare, but just about any EFB/navigation app available. See the list (they list 15 EFB apps there, but invite you to let them know if you use one not listed). They have much more info on their website here: www.openflightsolutions.com/flightbox FlightBox Plus: Dual-band ADS-B, Internal GPS, AHRS, Altimeter -- This email has been checked for viruses by AVG. https://www.avg.com ________________________________________________________________________________
From: <billhuntersemail(at)gmail.com>
Subject: Does Anyone Recognize This Starter Solenoid???
Date: Oct 09, 2019
Can someone PLEASE help me identify this starter solenoid and then I can get a schematic of it? There is not marking numbers on it that I can see without removing it from the engine compartment (kind of a tight fit).. I think it is a Wells 490F however I cannot determine it for sure. I just had the engine out and all of the engine compartment wiring. It worked before just fine. It is installed it so that the left large post is connected to the master switched power bus source and the right post is connected to the starter motor. With that being said, I connected the starter switch wire to the left small post (the small post closest to the large powered post) and the starter indicator light to the right small post (closest to the starter motor post) and it did not start. I then reversed the small wires so that the starter switch wire now goes to the right small post (the one closest to the starter motor post) and the indicator light is now connected to the left small post (the one closest to the powered bus) and the starter and indicator light work as expected. So I would normally be happy however it seems to be backwards from what I expected.plus I do not know what direction to run my diode. The questions now are: -Is this the proper way to wire up this solenoid (I would have expected the starter switch wire should be connected to the post that is closest to the power supply and the indicator wire would be closest to the post that goes to the starter motor)? -What direction do I connect the diode (from the ground to the right small post with the silver band pointed toward the right small post)? Any help would be appreciated!!! ________________________________________________________________________________
Subject: Re: Does Anyone Recognize This Starter Solenoid???
From: Charlie England <ceengland7(at)gmail.com>
Date: Oct 09, 2019
On 10/9/2019 7:32 PM, billhuntersemail(at)gmail.com wrote: > > Can someone PLEASE help me identify this starter solenoid and then I > can get a schematic of it? > > There is not marking numbers on it that I can see without removing it > from the engine compartment (kind of a tight fit).. > > I think it is a Wells 490F however I cannot determine it for sure. > > I just had the engine out and all of the engine compartment wiring. > It worked before just fine. > > It is installed it so that the left large post is connected to the > master switched power bus source and the right post is connected to > the starter motor. > > With that being said, I connected the starter switch wire to the left > small post (the small post closest to the large powered post) and the > starter indicator light to the right small post (closest to the > starter motor post) and it did not start > > I then reversed the small wires so that the starter switch wire now > goes to the right small post (the one closest to the starter motor > post) and the indicator light is now connected to the left small post > (the one closest to the powered bus) and the starter and indicator > light work as expected. So I would normally be happy however it seems > to be backwards from what I expectedplus I do not know what direction > to run my diode. > > The questions now are: > > -Is this the proper way to wire up this solenoid (I would have > expected the starter switch wire should be connected to the post that > is closest to the power supply and the indicator wire would be closest > to the post that goes to the starter motor)? > > -What direction do I connect the diode (from the ground to the right > small post with the silver band pointed toward the right small post)? > > Any help would be appreciated!!! > Easiest way to check for proper control terminal is to use an ohm meter. Black to frame, red to each small terminal in turn. The terminal for the light should show open circuit; the terminal for the switched B+ (control) should read some relatively low resistance, near zero ohms. Here's a link to one of Bob's instructional pdfs, but unfortunately, it doesn't show the switched (light) terminal. That terminal gets tied to the two 'fat' terminals when the contactor is activated; it should be 'floating' (open circuit to all other terminals) when the contactor is deactivated. http://www.aeroelectric.com/articles/strtctr.pdf Charlie -- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Subject: Re: Does Anyone Recognize This Starter Solenoid???
From: "user9253" <fransew(at)gmail.com>
Date: Oct 09, 2019
The banded end of arc suppression diodes always connects to positive. For this contactor, connect the banded end to the small terminal that gets positive voltage from the start switch. Connect the other end of the diode to ground. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491723#491723 ________________________________________________________________________________
Subject: Re: Congratulations
From: "GwaneTIme" <ronnialwine4896(at)yahoo.com>
Date: Oct 10, 2019
Congratulations,you doing an excellent work Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491728#491728 ________________________________________________________________________________
Subject: Re: Congratulations
From: "user9253" <fransew(at)gmail.com>
Date: Oct 10, 2019
GwaneTIme is a spammer. Ignore his posted link. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491731#491731 ________________________________________________________________________________
Date: Oct 10, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Does Anyone Recognize This Starter Solenoid???
Emacs! If you examine the housing at the base of the terminals, I think you will see a letter "I" on the left one, and I forget what's usually on the right one . . . an "S" perhaps? In any case, the I terminal is used for your 'stuck starter' light (optional) and the starter push button delivers power to the right terminal. The diode (1N540X series) installs as shown . . . with terminals of course . . . never wrap wires around threaded posts in an airplane. Bob . . . ________________________________________________________________________________
From: <billhuntersemail(at)gmail.com>
Subject: Re: Does Anyone Recognize This Starter Solenoid???
Date: Oct 10, 2019
THANK YOU very much Joe, Charlie, and Bob. Greatly appreciate the info!!! Bill -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com On Behalf Of user9253 Sent: Wednesday, October 9, 2019 6:31 PM Subject: AeroElectric-List: Re: Does Anyone Recognize This Starter Solenoid??? The banded end of arc suppression diodes always connects to positive. For this contactor, connect the banded end to the small terminal that gets positive voltage from the start switch. Connect the other end of the diode to ground. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491723#491723 ________________________________________________________________________________
From: <billhuntersemail(at)gmail.com>
Subject: Re: Does Anyone Recognize This Starter Solenoid???
Date: Oct 10, 2019
Found them!!! As in the picture Bob sent...the S and I letters are on the downward facing boss under the terminals. I could not see them from above and I had to remove some components and sneak up on them from underneath to be able to read them...I could not even get my head wedged in there so I could see them with my glasses on so I had to wedge my phone in there to make a picture (I use this same picture taking technique to read menus at restaurants nowadays). Bob, it looks like that is the same solenoid that I have. Do you have a manufacturer and part number for that unit? The next important question I have is...on my installation the big post on the left is the powered bus and the big post on the right is the post that gets wired to the starter motor...Since the S post is on the right side that would lead me to believe that the big post on the right should be the powered bus...does it really matter what big post goes to what??? -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com On Behalf Of user9253 Sent: Wednesday, October 9, 2019 6:31 PM Subject: AeroElectric-List: Re: Does Anyone Recognize This Starter Solenoid??? The banded end of arc suppression diodes always connects to positive. For this contactor, connect the banded end to the small terminal that gets positive voltage from the start switch. Connect the other end of the diode to ground. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491723#491723 ________________________________________________________________________________
Date: Oct 10, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Voltage Regulators)
At 03:32 PM 10/9/2019, you wrote: > >The biggest problem with Odyssey batteries is they are kept near >full charge without much draw down. In other words, kept on a >maintainer full time. Odyssey has a letter on their support web page >that describes drawing the battery down to 10V with a landing light >or similar load. Then using Odyssey or similar programmed charger to >fully recharge, to restore capacity. Having trouble finding the document . . . is this the one you're citing? https://www.odysseybattery.com/documents/ODYSSEY_Battery_Reconditioning_Charge_Procedure.pdf Bob . . . ________________________________________________________________________________
Subject: fusible link downstream of circuit breaker
From: "johnbright" <john_s_bright(at)yahoo.com>
Date: Oct 10, 2019
One of the electronic fuel injection systems marketed to EAB delivers a harness with fusible links inside a firewall passthru connector. I sketched what they recommend and attached it here. I see: * The unprotected wire between the essential bus and the circuit breaker. * The possibility of the wire between the breaker and the firewall connector opening or shorting to ground taking out all four injectors. But I'm wondering if the fusible links do anything at all. I don't know the awg of the links but suppose they were 24 awg which has a fusing current of 29 A. If an injector wire shorted to ground between the firewall connector and an individual injector would the circuit breaker trip taking out all four injectors? -------- John Bright, RV-6A 25088, at FWF O-360, 8.5:1, vert sump, dual SDSEFI EM-5-F Z-14 modified for EFI Newport News, Va Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491741#491741 Attachments: http://forums.matronics.com//files/erase_166.jpg ________________________________________________________________________________
From: Sebastien <cluros(at)gmail.com>
Date: Oct 10, 2019
Subject: Re: Voltage Regulators)
That document doesn't say anything about being "kept near full charge without much draw down". It refers to batteries NOT being kept or recharged full. On Thu, Oct 10, 2019, 13:09 Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > At 03:32 PM 10/9/2019, you wrote: > > kellym(at)aviating.com> > > The biggest problem with Odyssey batteries is they are kept near full > charge without much draw down. In other words, kept on a maintainer full > time. Odyssey has a letter on their support web page that describes drawing > the battery down to 10V with a landing light or similar load. Then using > Odyssey or similar programmed charger to fully recharge, to restore > capacity. > > > Having trouble finding the document . . . > is this the one you're citing? > > > https://www.odysseybattery.com/documents/ODYSSEY_Battery_Reconditioning_Charge_Procedure.pdf > > > Bob . . . > ________________________________________________________________________________
Date: Oct 10, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Voltage Regulators)
At 03:32 PM 10/9/2019, you wrote: > >The biggest problem with Odyssey batteries is they are kept near >full charge without much draw down. In other words, kept on a >maintainer full time. Odyssey has a letter on their support web page >that describes drawing the battery down to 10V with a landing light >or similar load. Then using Odyssey or similar programmed charger to >fully recharge, to restore capacity. Having trouble finding the document . . . is this the one you're citing? https://www.odysseybattery.com/documents/ODYSSEY_Battery_Reconditioning_Charge_Procedure.pdf Bob . . . ________________________________________________________________________________
Subject: Re: Does Anyone Recognize This Starter Solenoid???
From: "user9253" <fransew(at)gmail.com>
Date: Oct 10, 2019
> .does it really matter what big post goes to what? The starter will work either way. However, the indicator light could remain on if wired backwards, depending on the internal connections. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491745#491745 ________________________________________________________________________________
Date: Oct 10, 2019
From: Jeff Luckey <jluckey(at)pacbell.net>
Subject: Picture of the inside of solenoid
Bob, Do you have some pictures of the insides of some start solenoids?=C2- I know I've seen some but cannot remember where ;( TIA Jeff LuckeyKCMA ________________________________________________________________________________
Date: Oct 10, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Does Anyone Recognize This Starter Solenoid???
>Bob, it looks like that is the same solenoid that I have. Do you have a >manufacturer and part number for that unit? Go to an auto parts store and if it looks like that one, it will work. That's one of those exceedingly generic parts by probably hundreds of manufacturers. Here's one example that claims to be "heavy duty" truck-rated. $8.50 delivered to your door . . . https://tinyurl.com/y3yzns5n >The next important question I have is...on my installation the big post on >the left is the powered bus and the big post on the right is the post that >gets wired to the starter motor...Since the S post is on the right side that >would lead me to believe that the big post on the right should be the >powered bus...does it really matter what big post goes to what??? The 'fat" terminals are interchangeable. Bob . . . ________________________________________________________________________________
Date: Oct 10, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: fusible link downstream of circuit breaker
At 12:40 PM 10/10/2019, you wrote: > > >One of the electronic fuel injection systems marketed to EAB >delivers a harness with fusible links inside a firewall passthru >connector. I sketched what they recommend and attached it here. > >I see: >* The unprotected wire between the essential bus and the circuit breaker. >* The possibility of the wire between the breaker and the firewall >connector opening or shorting to ground taking out all four injectors. >But I'm wondering if the fusible links do anything at all. I don't >know the awg of the links but suppose they were 24 awg which has a >fusing current of 29 A. If an injector wire shorted to ground >between the firewall connector and an individual injector would the >circuit breaker trip taking out all four injectors? I would power each injector from its own fuse off the battery bus. The injectors are powered down any time power is off the ECU . . . no need to make battery power crew controlled. The fusible links serve no purpose. Bob . . . ________________________________________________________________________________
Subject: Re: Voltage Regulators)
From: Kelly McMullen <kellym(at)aviating.com>
Date: Oct 10, 2019
Yes that is the document for reconditioning. It does not discuss the most common cause of decreased capacity. I didn't search for the discussion, but recall quite a bit about folks on Vans Air Force experiencing very short life, say under 2 yrs, with Odyssey batteries from using maintainers that were not optimized for AGM batteries. On 10/10/2019 9:59 AM, Robert L. Nuckolls, III wrote: > At 03:32 PM 10/9/2019, you wrote: >> >> >> The biggest problem with Odyssey batteries is they are kept near full >> charge without much draw down. In other words, kept on a maintainer >> full time. Odyssey has a letter on their support web page that >> describes drawing the battery down to 10V with a landing light or >> similar load. Then using Odyssey or similar programmed charger to >> fully recharge, to restore capacity. > > Having trouble finding the document . . . > is this the one you're citing? > > https://www.odysseybattery.com/documents/ODYSSEY_Battery_Reconditioning_Charge_Procedure.pdf > > > > Bob . . . > ________________________________________________________________________________
Subject: Re: fusible link downstream of circuit breaker
From: "johnbright" <john_s_bright(at)yahoo.com>
Date: Oct 10, 2019
Thanks Bob, My plan is to fuse the injectors individually at the bus as you suggest. I'm using two batteries and I have two battery buses with an injector bus connected to both with diodes. I do show the injector bus crew controlled from both battery buses because that allows preflight checking whether the diodes are shorted or open. I show the diodes in parallel pairs because they come two to a case and I don't know whether or not there is a failure mode that could open both at the same time. To explain what the injector relays are... they switch the injectors to the backup ECU in case of primary ECU failure. Schematic attached. -------- John Bright, RV-6A 25088, at FWF O-360, 8.5:1, vert sump, dual SDSEFI EM-5-F Z-14 modified for EFI Newport News, Va Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491755#491755 Attachments: http://forums.matronics.com//files/erase_451.jpg ________________________________________________________________________________
Subject: Re: fusible link downstream of circuit breaker
From: "user9253" <fransew(at)gmail.com>
Date: Oct 10, 2019
Whenever fuses are connected in series, there is a chance that both could blow. Consider increasing the 15 amp fuses to 20 or 30 amps. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491761#491761 ________________________________________________________________________________
Subject: Re: fusible link downstream of circuit breaker
From: "johnbright" <john_s_bright(at)yahoo.com>
Date: Oct 11, 2019
Schematic edited to delete fuses and relays between injector bus and battery buses. -------- John Bright, RV-6A 25088, at FWF O-360, 8.5:1, vert sump, dual SDSEFI EM-5-F Z-14 modified for EFI Newport News, Va Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491769#491769 ________________________________________________________________________________
Date: Oct 11, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: fusible link downstream of circuit breaker
At 08:25 PM 10/10/2019, you wrote: > >Whenever fuses are connected in series, there is a chance that both >could blow. Consider increasing the 15 amp fuses to 20 or 30 amps. > >-------- >Joe Gores better yet . . . one protective device per feeder with that protection located as close as practical to the source. Fusible links are baby brothers to 'current limiters' . . . Emacs! These are for protection of power distribution feeders and their stated ratings are exceedingly conservative . . . they will generally continuous carry several times their "nameplate" rating as do fusible links. http://aeroelectric.com/Mfgr_Data/Fuses_and_Current_Limiters/Bussman/ANL_Specs.pdf Note spec sheet cited above says an ANL35 trip curve goes parallel to infinite trip-time at about 95 amps! A 22AWG fusible link has a "nameplate" rating on the order of 7A with a continuous carry of more than 20A. http://aeroelectric.com/Pictures/Wire/22AWG_20A.pdf They stand off hazards for hard faults against upstream batteries. You will rarely find these used on small aircraft but they can be useful . . . like extending the feeder from a fused bus to the breaker in a crowbar ov protection system. But they are NOT substitutes for fuses. They do have good and useful applications where the physics of the risk so indicates. Bob . . . ________________________________________________________________________________
Date: Oct 11, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Odyssey Batteries
At 06:38 PM 10/10/2019, you wrote: > >Yes that is the document for reconditioning. It >does not discuss the most common cause of >decreased capacity. I didn't search for the >discussion, but recall quite a bit about folks >on Vans Air Force experiencing very short life, >say under 2 yrs, with Odyssey batteries from >using maintainers that were not optimized for AGM batteries. Color me skeptical . . . On one hand, svla batteries and 'pure lead' products are marketed as the super- robust direct replacement for flooded cell batteries. Quoting from their website: Emacs! They go to great lengths to promote maintenance-free features of the gas-recombinant chemistry. I don't know what that 'overall power' quality is. On the other hand, I observe no disclaimer stating that "3 times the life" can only be achieved by visiting this website where we read: "BatteryMINDers=AE from VDC Electronics are guaranteed to double or triple the life of most batteries while improving their performance. To suggest that a battery maintainer should be "optimized" for AGM is not supported by the numbers. A pre-mature failure of a battery stored on a maintainer calls for verification the maintainer's ability to support ANY battery. I've owned dozens of SVLA batteries of all sizes that were maintained on generic Batter Minders/Battery Tenders for YEARS with no appreciable loss of capacity much less total failure. I recall an Enersys admonition some years back suggesting that their house holy-watered maintainer should be used to optimize service life of their products. But like all medicine-show promotions, they offered no numbers or operational profiles explaining how their maintainer differed from a Battery Tender or a Schumacher product. Nor did they offer any explanation of the differential physics of AGM vs. flooded that begged for special treatment. Battery failure is an inarguable fact . . . but too often, deduction of cause- effect-and-remedy are not supported by the physics. Suspicion is warranted when conflicting philosophies are offered by factions of the same industry. Good example: There's a constellation of battery 'desulfation' devices on the market, some are even patented. Still more variants are described in popular DIY literature. Each claims to apply the 'magic' hammer that breaks up lead-sulfate molecules thus restoring teh battery's original function. To date, I've seen no laboratory study on the efficacy of any particular technique. A few months ago, I purchased a Battery Minder Plus . . . https://tinyurl.com/y2gtxl7q . . . fellow Lister Steve Stearns sent me a soggy svla battery as a test article for evaluating my new purchase. I've been doing short and long (5 mos) term testing and will publish the results when I get time . . . don't expect any fireworks or joyous bell ringing. In the mean time, if you've got a battery maintainer of ANY stripe, don't pitch it to buy some super- whizzy battery maintenance product. Measure the terminal voltage of your 'stored' battery after say, a week or more on your existing maintainer. If the voltage is 12.9 to 13.4 then it's just fine . . . no matter what kind of lead-acid battery you have. I just checked Steve's test article after 3+ months . . . it's 13.19 volts. I think the 'new and improved' Battery Minder is probably an adequate maintainer . . . but its restorative qualities, if any, are yet to be demonstrated. Bob . . . ________________________________________________________________________________
From: Charles Brame <chasb(at)satx.rr.com>
Date: Oct 12, 2019
Subject: Re: AeroElectric-List Digest: 3 Msgs - 10/11/19
Been flying for 12+ years and on my third Odyssey PC680. First one was about fours old on first flight. Second one still on my bench and serves as an airport jumper. Only use Walmart Schumacher (sp?) charger on rare occasions. Love my Odysseys. Charlie Brame, RV-6A , N11CB, San Antonio Sent from my iPhone > On Oct 12, 2019, at 3:13 AM, AeroElectric-List Digest Server wrote: > * ================================================= Online Versions of Today's List Digest Archive ================================================= Today's complete AeroElectric-List Digest can also be found in either of the two Web Links listed below. The .html file includes the Digest formatted in HTML for viewing with a web browser and features Hyperlinked Indexes and Message Navigation. The .txt file includes the plain ASCII version of the AeroElectric-List Digest and can be viewed with a generic text editor such as Notepad or with a web browser. HTML Version: http://www.matronics.com/digest/digestview.php?Style=82701&View=html&Chapter 19-10-11&Archive=AeroElectric Text Version: http://www.matronics.com/digest/digestview.php?Style=82701&View=txt&Chapter 19-10-11&Archive=AeroElectric =============================================== EMail Version of Today's List Digest Archive =============================================== ---------------------------------------------------------- AeroElectric-List Digest Archive --- Total Messages Posted Fri 10/11/19: 3 ---------------------------------------------------------- Today's Message Index: ---------------------- 1. 07:29 AM - Re: fusible link downstream of circuit breaker (johnbright) 2. 08:14 AM - Re: Re: fusible link downstream of circuit breaker (Robert L. Nuckolls, III) 3. 09:50 AM - Re: Odyssey Batteries (Robert L. Nuckolls, III) ________________________________ Message 1 _____________________________________ Subject: AeroElectric-List: Re: fusible link downstream of circuit breaker From: "johnbright" <john_s_bright(at)yahoo.com> Schematic edited to delete fuses and relays between injector bus and battery buses. -------- John Bright, RV-6A 25088, at FWF O-360, 8.5:1, vert sump, dual SDSEFI EM-5-F Z-14 modified for EFI Newport News, Va Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491769#491769 ________________________________ Message 2 _____________________________________ From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com> Subject: Re: AeroElectric-List: Re: fusible link downstream of circuit breaker At 08:25 PM 10/10/2019, you wrote: > > Whenever fuses are connected in series, there is a chance that both > could blow. Consider increasing the 15 amp fuses to 20 or 30 amps. > > -------- > Joe Gores better yet . . . one protective device per feeder with that protection located as close as practical to the source. Fusible links are baby brothers to 'current limiters' . . . Emacs! These are for protection of power distribution feeders and their stated ratings are exceedingly conservative . . . they will generally continuous carry several times their "nameplate" rating as do fusible links. http://aeroelectric.com/Mfgr_Data/Fuses_and_Current_Limiters/Bussman/ANL_Specs.pdf Note spec sheet cited above says an ANL35 trip curve goes parallel to infinite trip-time at about 95 amps! A 22AWG fusible link has a "nameplate" rating on the order of 7A with a continuous carry of more than 20A. http://aeroelectric.com/Pictures/Wire/22AWG_20A.pdf They stand off hazards for hard faults against upstream batteries. You will rarely find these used on small aircraft but they can be useful . . . like extending the feeder from a fused bus to the breaker in a crowbar ov protection system. But they are NOT substitutes for fuses. They do have good and useful applications where the physics of the risk so indicates. Bob . . . ________________________________ Message 3 _____________________________________ From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com> Subject: AeroElectric-List: Re: Odyssey Batteries At 06:38 PM 10/10/2019, you wrote: > > Yes that is the document for reconditioning. It > does not discuss the most common cause of > decreased capacity. I didn't search for the > discussion, but recall quite a bit about folks > on Vans Air Force experiencing very short life, > say under 2 yrs, with Odyssey batteries from > using maintainers that were not optimized for AGM batteries. Color me skeptical . . . On one hand, svla batteries and 'pure lead' products are marketed as the super- robust direct replacement for flooded cell batteries. Quoting from their website: Emacs! They go to great lengths to promote maintenance-free features of the gas-recombinant chemistry. I don't know what that 'overall power' quality is. On the other hand, I observe no disclaimer stating that "3 times the life" can only be achieved by visiting this website where we read: "BatteryMINDers=AE from VDC Electronics are guaranteed to double or triple the life of most batteries while improving their performance. To suggest that a battery maintainer should be "optimized" for AGM is not supported by the numbers. A pre-mature failure of a battery stored on a maintainer calls for verification the maintainer's ability to support ANY battery. I've owned dozens of SVLA batteries of all sizes that were maintained on generic Batter Minders/Battery Tenders for YEARS with no appreciable loss of capacity much less total failure. I recall an Enersys admonition some years back suggesting that their house holy-watered maintainer should be used to optimize service life of their products. But like all medicine-show promotions, they offered no numbers or operational profiles explaining how their maintainer differed from a Battery Tender or a Schumacher product. Nor did they offer any explanation of the differential physics of AGM vs. flooded that begged for special treatment. Battery failure is an inarguable fact . . . but too often, deduction of cause- effect-and-remedy are not supported by the physics. Suspicion is warranted when conflicting philosophies are offered by factions of the same industry. Good example: There's a constellation of battery 'desulfation' devices on the market, some are even patented. Still more variants are described in popular DIY literature. Each claims to apply the 'magic' hammer that breaks up lead-sulfate molecules thus restoring teh battery's original function. To date, I've seen no laboratory study on the efficacy of any particular technique. A few months ago, I purchased a Battery Minder Plus . . . https://tinyurl.com/y2gtxl7q . . . fellow Lister Steve Stearns sent me a soggy svla battery as a test article for evaluating my new purchase. I've been doing short and long (5 mos) term testing and will publish the results when I get time . . . don't expect any fireworks or joyous bell ringing. In the mean time, if you've got a battery maintainer of ANY stripe, don't pitch it to buy some super- whizzy battery maintenance product. Measure the terminal voltage of your 'stored' battery after say, a week or more on your existing maintainer. If the voltage is 12.9 to 13.4 then it's just fine . . . no matter what kind of lead-acid battery you have. I just checked Steve's test article after 3+ months . . . it's 13.19 volts. I think the 'new and improved' Battery Minder is probably an adequate maintainer . . . but its restorative qualities, if any, are yet to be demonstrated. Bob . . . ________________________________________________________________________________
Date: Oct 14, 2019
From: argoldman(at)aol.com
Subject: Re: Voltage Regulators)
So Bob, (congratulations, by the way), the below captioned article seems to be relative to a sulfated battery in an attempt to revitalize a battery that has been potentially abused. In normal activity, with standard alternator/VR charging, is sulfation a pr oblem since the starting energy is replaced shortly--=C2- unless there is significant starting problems and the aircraft is usually tied down or han gered with a relatively full charged battery.(of course if flown)? If left untouched for relatively long periods of time since the discharge rate is small, is it necessary to do anything? Do the appropriate chargers protect against this sulfation if left on as a trickle? also at what battery voltage=C2- level should external charging be appropriate? Rich In a message dated 10/10/2019 1:22:24 PM Central Standard Time, nuckolls.bo b(at)aeroelectric.com writes: At 03:32 PM 10/9/2019, you wrote: m> The biggest problem with Odyssey batteries is they are kept near full charg e without much draw down. In other words, kept on a maintainer full time. O dyssey has a letter on their support web page that describes drawing the ba ttery down to 10V with a landing light or similar load. Then using Odyssey or similar programmed charger to fully recharge, to restore capacity. =C2- Having trouble finding the document . . . =C2- is this the one you're citing? https://www.odysseybattery.com/documents/ODYSSEY_Battery_Reconditioning_Ch arge_Procedure.pdf =C2- Bob . . . ________________________________________________________________________________
Date: Oct 14, 2019
From: argoldman(at)aol.com
Subject: Re: Voltage Regulators)
In a message dated 10/10/2019 1:22:24 PM Central Standard Time, nuckolls.bo b(at)aeroelectric.com writes: At 03:32 PM 10/9/2019, you wrote: m> The biggest problem with Odyssey batteries is they are kept near full charg e without much draw down. In other words, kept on a maintainer full time. O dyssey has a letter on their support web page that describes drawing the ba ttery down to 10V with a landing light or similar load. Then using Odyssey or similar programmed charger to fully recharge, to restore capacity. =C2- Having trouble finding the document . . . =C2- is this the one you're citing? https://www.odysseybattery.com/documents/ODYSSEY_Battery_Reconditioning_Ch arge_Procedure.pdf =C2- Bob . . . ________________________________________________________________________________
Subject: Re: fuel transfer controller, revisited
From: "MasterKang" <WilheminaSuazoTJF(at)yahoo.com>
Date: Oct 13, 2019
The controller refers to a master device that changes the wiring of the main circuit or the control circuit in a predetermined order and changes the resistance value in the circuit to control the starting, speeding, braking, and reversing of the motor. It consists of a program counter, an instruction register, an instruction decoder, a timing generator, and an operation controller. It is the "decision-making body" that issues commands, that is, completes the coordination and direct operation of the entire computer system. Controller model (AD8311ACBZ-P7 (https://www.allicdata.com/product/rf-if-and-rfid/rf-power-controller-ics/ad8311acbz-p7/2721959.html)) -------- john wilson Read this topic online here: http://forums.matronics.com/viewtopic.php?p=491802#491802 ________________________________________________________________________________
Date: Oct 14, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: fuel transfer controller, revisited
At 12:30 AM 10/14/2019, you wrote: > > >The controller refers to a master device . . . Not a registered member of this list. Ignore as SPAM Bob . . . ________________________________________________________________________________
Date: Oct 14, 2019
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Odyssey Batteries
At 07:13 PM 10/13/2019, you wrote: >So Bob, (congratulations, by the way), > >the below captioned article seems to be relative to a sulfated battery >in an attempt to revitalize a battery that has been potentially abused. Yes, I asked the question about that article because it was the only one I found on the Odyssey site that spoke to battery maintenance. There was an earlier posting that cited an article about 'premature failure' of Odyssey batteries allegedly caused by poor storage. I was unable to find such an article. >If left untouched for relatively long periods of time since the >discharge rate is small, is it necessary to do anything? Generally no. However, 'long periods of time' is not quantified . . . nor are the conditions under which the aircraft is stored. I had a pretty good wrestling match with the warehouse managers at Hawker Beech who were not interested in building battery storage racks with maintainers. The hot, Dallas TX warehouses were killing brand new, multi-killobuck batteries due to higher rates of self discharge and self-destruction at high temperature. As to advertised self discharge rates we read: https://tinyurl.com/y52e8zmx Emacs! This is a poorly worded assertion . . . 'which ever occurs first'? Does this paragraph imply that a 12v condition MIGHT be experienced in less that 2 years. The paragraph should be edited or eliminated. It offers no helpful information. A battery that has self-discharged to 12.00 has zero capacity . . . it's not damaged and will recover gracefully but it won't start an engine. Further, an extended slow-decay has to be sulfation unfriendly. For our purposes, and airplane that's flown say, once a month, would not benefit from application of a charger-maintainer to keep the ship in flight-ready condition. The effects of longer storage and/or extreme conditions will be mitigated 100% by use of a true, battery charger-maintainer. >Do the appropriate chargers protect against this sulfation if left >on as a trickle? This day and age there should be no such critter as a 'trickle' charger. This is an arcane term for a device that never stops adding energy to a battery with some notion of offsetting self discharge conditions. A legacy trickle charger will kill an SVLA battery. Today we look for MAINTAINERS that automatically drop from a top-off charging mode to a maintenance mode. Maintenance is defined as application of a fixed voltage to the battery that is just above the open circuit terminal voltage. This voltage is incapable of damaging a battery because it does not charge the battery. It only shoulders what ever self-discharge currents exist inside the battery. https://tinyurl.com/k6xr9mk > also at what battery voltage level should external charging be appropriate? No charging . . . MAINTAINING. 12.9 to 13.4 is fine . . . I have one maintainer that supports at 13.6 . . . and that's okay too. 13.6 volts will not charge a battery. I've used charger-maintainers by Battery Minder, Battery Tender and Schumacher for decades with most satisfactory performance. As to 'sulfation', a Google search of of the Odyssey battery site yields a single mention, a remedy for which is discussed in the article I queried earlier. https://tinyurl.com/yykpaf7n Bob . . . ________________________________________________________________________________
Date: Oct 14, 2019
From: argoldman(at)aol.com
Subject: Re: Odyssey Batteries
thanks Bob -----Original Message----- From: Robert L. Nuckolls, III <nuckolls.bob(at)aeroelectric.com> Sent: Mon, Oct 14, 2019 11:41 am Subject: AeroElectric-List: Re: Odyssey Batteries At 07:13 PM 10/13/2019, you wrote: So Bob, (congratulations, by theway), the below captioned article seems to be relative to a sulfatedbattery in an attempt to revitalize a battery that has been potentiallyabused. =C2- Yes, I asked the question about that article because =C2- it was the only one I found on the Odyssey site =C2- that spoke to battery maintenance. There was =C2- an earlier posting that cited an article about =C2- 'premature failure' of Odyssey batteries allegedly =C2- caused by poor storage. I was unable to find such =C2- an article. If left untouched for relativelylong periods of time since the discharge ra te is small, is it necessaryto do anything? =C2- Generally no. However, 'long periods of time' =C2- is not quantified . . . nor are the conditions =C2- under which the aircraft is stored. I had a =C2- pretty good wrestling match with the warehouse =C2- managers at Hawker Beech who were not interested =C2- in building battery storage racks with maintainers. =C2- The hot, Dallas TX warehouses were killing brand =C2- new, multi-killobuck batteries due to higher rates =C2- of self discharge and self-destruction at high =C2- temperature. =C2- As to advertised self discharge rates we read: https://tinyurl.com/y52e8zmx =C2- =C2- This is a poorly worded assertion . . . =C2- 'which ever occurs first'? Does this paragraph =C2- imply that a 12v condition MIGHT be experienced =C2- in less that 2 years. The paragraph should =C2- be edited or eliminated. It offers no =C2- helpful information. =C2- A battery that has self-discharged to 12.00 =C2- has zero capacity . . . it's not damaged and =C2- will recover gracefully but it won't start =C2- an engine. Further, an extended slow-decay =C2- has to be sulfation unfriendly. =C2- For our purposes, and airplane that's =C2- flown say, once a month, would not benefit =C2- from application of a charger-maintainer =C2- to keep the ship in flight-ready condition. =C2- The effects of longer storage and/or extreme =C2- conditions will be mitigated 100% by use =C2- of a true, battery charger-maintainer. Do the appropriate chargersprotect against this sulfation if left on as a trickle? =C2- This day and age there should be no such =C2- critter as a 'trickle' charger. This is =C2- an arcane term for a device that never =C2- stops adding energy to a battery with some =C2- notion of offsetting self discharge =C2- conditions. A legacy trickle charger will =C2- kill an SVLA battery. =C2- Today we look for MAINTAINERS that automatically =C2- drop from a top-off charging mode to a =C2- maintenance mode. Maintenance is defined as =C2- application of a fixed voltage to the battery =C2- that is just above the open circuit terminal =C2- voltage. This voltage is incapable of damaging =C2- a battery because it does not charge the battery. =C2- It only shoulders what ever self-discharge =C2- currents exist inside the battery. https://tinyurl.com/k6xr9mk =C2-also at what batteryvoltage level should external charging be appropr iate? =C2- No charging . . . MAINTAINING. 12.9 to 13.4 =C2- is fine . . . I have one maintainer that =C2- supports at 13.6 . . . and that's okay too. =C2- 13.6 volts will not charge a battery. =C2- I've used charger-maintainers by Battery =C2- Minder, Battery Tender and Schumacher for =C2- decades with most satisfactory performance. =C2- As to 'sulfation', a Google search of =C2- of the Odyssey battery site yields a =C2- single mention, a remedy for which is =C2- discussed in the article I queried =C2- earlier. https://tinyurl.com/yykpaf7n =C2- Bob . . . /9j/4AAQSkZJRgABAQAAAQABAAD/2wBDAAEBAQEBAQEBAQEBAQEBAQEBAQEBAQEBAQEBAQEBAQEB AQEBAQEBAQEBAQEBAQEBAQEBAQEBAQEBAQEBAQEBAQH/2wBDAQEBAQEBAQEBAQEBAQEBAQEBAQEB AQEBAQEBAQEBAQEBAQEBAQEBAQEBAQEBAQEBAQEBAQEBAQEBAQEBAQEBAQH/wAARCACgAdEDASIA AhEBAxEB/8QAHwAAAQUBAQEBAQEAAAAAAAAAAAECAwQFBgcICQoL/8QAtRAAAgEDAwIEAwUFBAQA AAF9AQIDAAQRBRIhMUEGE1FhByJxFDKBkaEII0KxwRVS0fAkM2JyggkKFhcYGRolJicoKSo0NTY3 ODk6Q0RFRkdISUpTVFVWV1hZWmNkZWZnaGlqc3R1dnd4eXqDhIWGh4iJipKTlJWWl5iZmqKjpKWm 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From: Alan Barnett <alansbarnett(at)verizon.net>
Subject: Wiring dsub connectors
Date: Oct 15, 2019
I'm replacing a Narco AT150 transponder with a Stratus ES.?? The wires running to the Narco, which uses?? are 18 gauge wires and Molex connectors.?? The Stratus specifies 22 gauge and dsub connectors, but I'm sure bigger wire is OK. The problem is crimping the wires.?? I bought a Daniels AFM8 crimping tool five years ago when I installed a Garmin GNS 430.?? I have the positioner for 22 gauge wire, but I've lost the positioner for the 18 gauge wire.?? My question is: should I crimp the dsub pins onto 22 gauge wire and solder the wires to the 18 gauge wires, or spend $50 on a new positioner (which one? it's hard to tell from the catlogs I've looked at) so I can crimp the pins directly onto the 18 gauge wires? Alan ________________________________________________________________________________
Subject: Re: Wiring Diagrams and Pictures
From: Bill Watson <Mauledriver(at)nc.rr.com>
Date: Oct 15, 2019
just some random pics from my RV10 build of some years ago. Fuse blocks and firewall ground <http://www.mykitlog.com/users/category.php?user=MauleDriver&project=224&category=4043> Dual Battery tray and wiring with ground <http://www.mykitlog.com/users/display_log.php?user=MauleDriver&project=224&category=2155&log=43554&row=26> On 10/9/2019 7:56 AM, bearhawklife wrote: > > This will my first post on the AeroElectric forum and so I hope my first question won't get me banned for asking the proverbial "dumb question" on topic that may have already been covered that I have yet to find... > > I have Bob's book and several others on aircraft wiring. All have been very helpful and I have learned much. > > I am building a Bearhawk 4 Place powered by the IO-540. With the help of Nathan over at B&C and Jason Smith at Aerotronics, I have chosen to go with a dual alternator single battery set up. From Bob's book, I have selected to follow the A12M diagram (attached) as a guide. > > Being that I am a visual person, I get the theory and written concepts, I just need to "see it". For example, indicating on a schematic that the main battery ground goes to the ground bus / electrical panel. Im not sure what that looks like? Or the ground from the engine case to the airframe? Other connections are difficult to imagine as well. I appreciate the routing and wire sizes indicated in the drawings. Just curious if there is a resource for seeing the actual connections. > > Nathan Bainbridge has suggested searching on www.vansairforce.net or just google RV-7 builders log for various builders pics. Which I have but still coming up short. > > Thanks for your help! > > -------- > Currently building a Bearhawk 4 Place. > -- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Date: Oct 15, 2019
From: Ernest Christley <echristley(at)att.net>
Subject: Maintainer's for LiFePo batteries
I'm still looking for a solar powered "maintainer" that will work with a L iFePo battery, and would really like a pointer if someone has found a good solution.=C2- I'm using the Scorpion battery to start my 120Hp Corvair. =C2- I'm VERY happy with how fast and how long it will spin the Corvair w hen it is charged, but I've been asking a lot from this battery due to carb issues that I've been having to work through.=C2- Lots of cranking, with out much engine running to recharge. I bought one of the Harbor Freight, solar maintainers.=C2- I put it on an d left it for a few days.=C2- The battery was completely dead when I came back.=C2- The battery was swollen, but I can't be sure if that was from an overcharge or from excessive exhaust heat.=C2- The solar panel says th at it will put out as much as 18V...if I remember correctly...meaning the p anel had the potential to exceed voltage that the battery is rated for.=C2 - Disassembly of the battery found that two of the "bags" were swollen mu ch larger than the the others. I have since added heat deflectors, and repl aced the battery.=C2- (A future investigation is to see if I can remove t he swollen bags, and make a smaller capacity battery out of the remainder.. .to power LED lights in the gazebo in my backyard...not for airplane use.) Getting a slow, battery-friendly charge to an airplane sitting on a ramp is a PIA.=C2- Charging from a car, with it dumping whatever the alternator will produce or whatever the battery will swallow, works, but is cringe-wor thy.=C2- The 100mA output from the readily-available $20 panels takes a l ong time, but WILL top a battery off eventually (18Ahr/100mA =>180hr @ 9h r/day => 20 days).=C2- I find that acceptable, because my plane tends t o sit idle on the ramp for long periods of time anyway.=C2- During that " top off" time, the solar panels are fine on a LiFePo, because the voltage d rops below the max whenever there is a significant load on it.=C2- It's t hat period after the top off, when the panel reaches its open circuit volta ge and exceeds what the battery can accept that potentially kills the batte ry (again, I don't know this for a fact). So, the question is, "Does anyone know of a solar battery maintainer design ed to service LiFePo batteries?" O ________________________________________________________________________________
From: Jared Yates <email(at)jaredyates.com>
Date: Oct 15, 2019
Subject: Re: Maintainer's for LiFePo batteries
Can you make one, by using a 100w solar panel, a charge controller, and a 12v-powered liFe charging circuit? On October 15, 2019 11:45:24 Ernest Christley wrote: > I'm still looking for a solar powered "maintainer" that will work with a > LiFePo battery, and would really like a pointer if someone has found a good > solution. I'm using the Scorpion battery to start my 120Hp Corvair. I'm > VERY happy with how fast and how long it will spin the Corvair when it is > charged, but I've been asking a lot from this battery due to carb issues > that I've been having to work through. Lots of cranking, without much > engine running to recharge. > > I bought one of the Harbor Freight, solar maintainers. I put it on and > left it for a few days. The battery was completely dead when I came back. > The battery was swollen, but I can't be sure if that was from an overcharge > or from excessive exhaust heat. The solar panel says that it will put out > as much as 18V...if I remember correctly...meaning the panel had the > potential to exceed voltage that the battery is rated for. Disassembly of > the battery found that two of the "bags" were swollen much larger than the > the others. I have since added heat deflectors, and replaced the battery. > (A future investigation is to see if I can remove the swollen bags, and > make a smaller capacity battery out of the remainder...to power LED lights > in the gazebo in my backyard...not for airplane use.) > Getting a slow, battery-friendly charge to an airplane sitting on a ramp is > a PIA. Charging from a car, with it dumping whatever the alternator will > produce or whatever the battery will swallow, works, but is cringe-worthy. > The 100mA output from the readily-available $20 panels takes a long time, > but WILL top a battery off eventually (18Ahr/100mA =>180hr @ 9hr/day => 20 > days). I find that acceptable, because my plane tends to sit idle on the > ramp for long periods of time anyway. During that "top off" time, the > solar panels are fine on a LiFePo, because the voltage drops below the max > whenever there is a significant load on it. It's that period after the top > off, when the panel reaches its open circuit voltage and exceeds what the > battery can accept that potentially kills the battery (again, I don't know > this for a fact). > So, the question is, "Does anyone know of a solar battery maintainer > designed to service LiFePo batteries?" > > O ________________________________________________________________________________
Subject: Re: Maintainer's for LiFePo batteries
From: Charlie England <ceengland7(at)gmail.com>
Date: Oct 15, 2019
That's the general path I'd consider. Perhaps a perusal of hobby sites for a LiFePo charger that operates from a car battery would be a good place to start. Failing that, a small 12V-120vac inverter might get you there in somewhat plug&play fashion, though it would be a lot of monkey motion and not very efficient. solar panel>charge controller>inverter>charger Or..... https://www.amazon.com/DPJ-LiFePO4-Battery-Controller-SL03-4810A/dp/B07JG2V7TB/ref=asc_df_B07JG2V7TB/?tag=hyprod-20&linkCode=df0&hvadid=385172604940&hvpos=1o5&hvnetw=g&hvrand=16702995601745525769&hvpone=&hvptwo=&hvqmt=&hvdev=c&hvdvcmdl=&hvlocint=&hvlocphy=9014228&hvtargid=pla-823507823024&psc=1&tag=&ref=&adgrpid=78287727493&hvpone=&hvptwo=&hvadid=385172604940&hvpos=1o5&hvnetw=g&hvrand=16702995601745525769&hvqmt=&hvdev=c&hvdvcmdl=&hvlocint=&hvlocphy=9014228&hvtargid=pla-823507823024 generally, https://www.google.com/search?rlz=1C1CHBF_enUS843US843&biw=1920&bih=975&sxsrf=ACYBGNSHIvwnyBkyd9OPRuYg3iDFSaANlA%3A1571157455562&ei=z_WlXYLHIZHQtAWcwrX4Bg&q=solar+charge+controller+for+lifepo4+battery&oq=solar+charge+controller+for+lifepo4+battery+&gs_l=psy-ab.1.0.0i30.199155.213105..214599...0.2..1.443.10450.1j16j19j9j1......0....1..gws-wiz.......0i71j35i39j0i22i30j35i304i39j0i8i13i30.YH6jrcsDRBs Charlie On 10/15/2019 11:08 AM, Jared Yates wrote: > > Can you make one, by using a 100w solar panel, a charge controller, > and a 12v-powered liFe charging circuit? > > On October 15, 2019 11:45:24 Ernest Christley wrote: > >> I'm still looking for a solar powered "maintainer" that will work >> with a LiFePo battery, and would really like a pointer if someone has >> found a good solution. I'm using the Scorpion battery to start my >> 120Hp Corvair. I'm VERY happy with how fast and how long it will >> spin the Corvair when it is charged, but I've been asking a lot from >> this battery due to carb issues that I've been having to work >> through. Lots of cranking, without much engine running to recharge. >> >> I bought one of the Harbor Freight, solar maintainers. I put it on >> and left it for a few days. The battery was completely dead when I >> came back. The battery was swollen, but I can't be sure if that was >> from an overcharge or from excessive exhaust heat. The solar panel >> says that it will put out as much as 18V...if I remember >> correctly...meaning the panel had the potential to exceed voltage >> that the battery is rated for. Disassembly of the battery found that >> two of the "bags" were swollen much larger than the the others. I >> have since added heat deflectors, and replaced the battery. (A >> future investigation is to see if I can remove the swollen bags, and >> make a smaller capacity battery out of the remainder...to power LED >> lights in the gazebo in my backyard...not for airplane use.) >> >> Getting a slow, battery-friendly charge to an airplane sitting on a >> ramp is a PIA. Charging from a car, with it dumping whatever the >> alternator will produce or whatever the battery will swallow, works, >> but is cringe-worthy. The 100mA output from the readily-available $20 >> panels takes a long time, but WILL top a battery off eventually >> (18Ahr/100mA =>180hr @ 9hr/day => 20 days). I find that acceptable, >> because my plane tends to sit idle on the ramp for long periods of >> time anyway. During that "top off" time, the solar panels are fine >> on a LiFePo, because the voltage drops below the max whenever there >> is a significant load on it. It's that period after the top off, when >> the panel reaches its open circuit voltage and exceeds what the >> battery can accept that potentially kills the battery (again, I don't >> know this for a fact). >> >> So, the question is, "Does anyone know of a solar battery maintainer >> designed to service LiFePo batteries?" >> >> >> O -- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Subject: Re: Maintainer's for LiFePo batteries
From: Charlie England <ceengland7(at)gmail.com>
Date: Oct 15, 2019
oops; ignore the Amazon link. Just saw in the details that it only works at higher voltages. On 10/15/2019 11:43 AM, Charlie England wrote: > That's the general path I'd consider. Perhaps a perusal of hobby sites > for a LiFePo charger that operates from a car battery would be a good > place to start. Failing that, a small 12V-120vac inverter might get > you there in somewhat plug&play fashion, though it would be a lot of > monkey motion and not very efficient. > solar panel>charge controller>inverter>charger > > Or..... > https://www.amazon.com/DPJ-LiFePO4-Battery-Controller-SL03-4810A/dp/B07JG2V7TB/ref=asc_df_B07JG2V7TB/?tag=hyprod-20&linkCode=df0&hvadid=385172604940&hvpos=1o5&hvnetw=g&hvrand=16702995601745525769&hvpone=&hvptwo=&hvqmt=&hvdev=c&hvdvcmdl=&hvlocint=&hvlocphy=9014228&hvtargid=pla-823507823024&psc=1&tag=&ref=&adgrpid=78287727493&hvpone=&hvptwo=&hvadid=385172604940&hvpos=1o5&hvnetw=g&hvrand=16702995601745525769&hvqmt=&hvdev=c&hvdvcmdl=&hvlocint=&hvlocphy=9014228&hvtargid=pla-823507823024 > generally, > https://www.google.com/search?rlz=1C1CHBF_enUS843US843&biw=1920&bih=975&sxsrf=ACYBGNSHIvwnyBkyd9OPRuYg3iDFSaANlA%3A1571157455562&ei=z_WlXYLHIZHQtAWcwrX4Bg&q=solar+charge+controller+for+lifepo4+battery&oq=solar+charge+controller+for+lifepo4+battery+&gs_l=psy-ab.1.0.0i30.199155.213105..214599...0.2..1.443.10450.1j16j19j9j1......0....1..gws-wiz.......0i71j35i39j0i22i30j35i304i39j0i8i13i30.YH6jrcsDRBs > > > Charlie > > On 10/15/2019 11:08 AM, Jared Yates wrote: >> >> Can you make one, by using a 100w solar panel, a charge controller, >> and a 12v-powered liFe charging circuit? >> >> On October 15, 2019 11:45:24 Ernest Christley wrote: >> >>> I'm still looking for a solar powered "maintainer" that will work >>> with a LiFePo battery, and would really like a pointer if someone >>> has found a good solution. I'm using the Scorpion battery to start >>> my 120Hp Corvair. I'm VERY happy with how fast and how long it will >>> spin the Corvair when it is charged, but I've been asking a lot from >>> this battery due to carb issues that I've been having to work >>> through. Lots of cranking, without much engine running to recharge. >>> >>> I bought one of the Harbor Freight, solar maintainers. I put it on >>> and left it for a few days. The battery was completely dead when I >>> came back. The battery was swollen, but I can't be sure if that was >>> from an overcharge or from excessive exhaust heat. The solar panel >>> says that it will put out as much as 18V...if I remember >>> correctly...meaning the panel had the potential to exceed voltage >>> that the battery is rated for. Disassembly of the battery found that >>> two of the "bags" were swollen much larger than the the others. I >>> have since added heat deflectors, and replaced the battery. (A >>> future investigation is to see if I can remove the swollen bags, and >>> make a smaller capacity battery out of the remainder...to power LED >>> lights in the gazebo in my backyard...not for airplane use.) >>> >>> Getting a slow, battery-friendly charge to an airplane sitting on a >>> ramp is a PIA. Charging from a car, with it dumping whatever the >>> alternator will produce or whatever the battery will swallow, works, >>> but is cringe-worthy. The 100mA output from the readily-available >>> $20 panels takes a long time, but WILL top a battery off eventually >>> (18Ahr/100mA =>180hr @ 9hr/day => 20 days). I find that acceptable, >>> because my plane tends to sit idle on the ramp for long periods of >>> time anyway. During that "top off" time, the solar panels are fine >>> on a LiFePo, because the voltage drops below the max whenever there >>> is a significant load on it. It's that period after the top off, >>> when the panel reaches its open circuit voltage and exceeds what the >>> battery can accept that potentially kills the battery (again, I >>> don't know this for a fact). >>> >>> So, the question is, "Does anyone know of a solar battery maintainer >>> designed to service LiFePo batteries?" >>> >>> >>> O > -- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Subject: Re: Maintainer's for LiFePo batteries
From: Charlie England <ceengland7(at)gmail.com>
Date: Oct 15, 2019
Perhaps this one? https://www.amazon.com/PowMr-Controller-Intelligent-Temperature-Compensation/dp/B07H86ZP6C/ref=sr_1_4_sspa?keywords=12v+lefepo4+solar+charge+controller&qid=1571158107&s=lawn-garden&sr=1-4-spons&psc=1&spLa=ZW5jcnlwdGVkUXVhbGlmaWVyPUExM1BEU1BWMzVQMVVNJmVuY3J5cHRlZElkPUEwODkxMjUxMVM0VjVWTEFPVjA1UCZlbmNyeXB0ZWRBZElkPUEwMTU1MDAwQ1k3N0dDTTBIQ0gxJndpZGdldE5hbWU9c3BfbXRmJmFjdGlvbj1jbGlja1JlZGlyZWN0JmRvTm90TG9nQ2xpY2s9dHJ1ZQ= On 10/15/2019 11:44 AM, Charlie England wrote: > oops; ignore the Amazon link. Just saw in the details that it only > works at higher voltages. > > On 10/15/2019 11:43 AM, Charlie England wrote: >> That's the general path I'd consider. Perhaps a perusal of hobby >> sites for a LiFePo charger that operates from a car battery would be >> a good place to start. Failing that, a small 12V-120vac inverter >> might get you there in somewhat plug&play fashion, though it would be >> a lot of monkey motion and not very efficient. >> solar panel>charge controller>inverter>charger >> >> Or..... >> https://www.amazon.com/DPJ-LiFePO4-Battery-Controller-SL03-4810A/dp/B07JG2V7TB/ref=asc_df_B07JG2V7TB/?tag=hyprod-20&linkCode=df0&hvadid=385172604940&hvpos=1o5&hvnetw=g&hvrand=16702995601745525769&hvpone=&hvptwo=&hvqmt=&hvdev=c&hvdvcmdl=&hvlocint=&hvlocphy=9014228&hvtargid=pla-823507823024&psc=1&tag=&ref=&adgrpid=78287727493&hvpone=&hvptwo=&hvadid=385172604940&hvpos=1o5&hvnetw=g&hvrand=16702995601745525769&hvqmt=&hvdev=c&hvdvcmdl=&hvlocint=&hvlocphy=9014228&hvtargid=pla-823507823024 >> generally, >> https://www.google.com/search?rlz=1C1CHBF_enUS843US843&biw=1920&bih=975&sxsrf=ACYBGNSHIvwnyBkyd9OPRuYg3iDFSaANlA%3A1571157455562&ei=z_WlXYLHIZHQtAWcwrX4Bg&q=solar+charge+controller+for+lifepo4+battery&oq=solar+charge+controller+for+lifepo4+battery+&gs_l=psy-ab.1.0.0i30.199155.213105..214599...0.2..1.443.10450.1j16j19j9j1......0....1..gws-wiz.......0i71j35i39j0i22i30j35i304i39j0i8i13i30.YH6jrcsDRBs >> >> >> Charlie >> >> On 10/15/2019 11:08 AM, Jared Yates wrote: >>> >>> Can you make one, by using a 100w solar panel, a charge controller, >>> and a 12v-powered liFe charging circuit? >>> >>> On October 15, 2019 11:45:24 Ernest Christley >>> wrote: >>> >>>> I'm still looking for a solar powered "maintainer" that will work >>>> with a LiFePo battery, and would really like a pointer if someone >>>> has found a good solution. I'm using the Scorpion battery to start >>>> my 120Hp Corvair. I'm VERY happy with how fast and how long it >>>> will spin the Corvair when it is charged, but I've been asking a >>>> lot from this battery due to carb issues that I've been having to >>>> work through. Lots of cranking, without much engine running to >>>> recharge. >>>> >>>> I bought one of the Harbor Freight, solar maintainers. I put it on >>>> and left it for a few days. The battery was completely dead when I >>>> came back. The battery was swollen, but I can't be sure if that >>>> was from an overcharge or from excessive exhaust heat. The solar >>>> panel says that it will put out as much as 18V...if I remember >>>> correctly...meaning the panel had the potential to exceed voltage >>>> that the battery is rated for. Disassembly of the battery found >>>> that two of the "bags" were swollen much larger than the the >>>> others. I have since added heat deflectors, and replaced the >>>> battery. (A future investigation is to see if I can remove the >>>> swollen bags, and make a smaller capacity battery out of the >>>> remainder...to power LED lights in the gazebo in my backyard...not >>>> for airplane use.) >>>> >>>> Getting a slow, battery-friendly charge to an airplane sitting on a >>>> ramp is a PIA. Charging from a car, with it dumping whatever the >>>> alternator will produce or whatever the battery will swallow, >>>> works, but is cringe-worthy. The 100mA output from the >>>> readily-available $20 panels takes a long time, but WILL top a >>>> battery off eventually (18Ahr/100mA =>180hr @ 9hr/day => 20 days). >>>> I find that acceptable, because my plane tends to sit idle on the >>>> ramp for long periods of time anyway. During that "top off" time, >>>> the solar panels are fine on a LiFePo, because the voltage drops >>>> below the max whenever there is a significant load on it. It's >>>> that period after the top off, when the panel reaches its open >>>> circuit voltage and exceeds what the battery can accept that


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