RV-Archive.digest.vol-qh

December 20, 2004 - December 31, 2004



      his initial euphoria evaporated  many months later when the state became
      aware of the purchase and he was held liable for substantial customs fees
      and penalties. This one event effectively and dramatically narrowed the
      margin he enjoyed over buying a new OEM Ly
      >  coming
      >  engine (read domestic) through Van's.  He now tells me that Nationair is
      balking at renewing his builders insurance because their position is they
      are not inclined to cover an under-construction aircraft they do not intend
      to cover when flying.  Seems he was told by "someone" at Nationair they now
      consider the AeroSport to be an "experimental" engine. In addition, new
      policies will no longer be written to cover the insured for construction
      time, typically $15 an hour.  Now what I have just related to this list
      should be considered hearsay..... that is.....only my personal
      interpretation of details as he related the events to me.  If anyone out
      there has had similar untoward experiences that can substantiate these
      claims, particularly as it relates to insurance matters, it would be helpful
      for members of this list to be cognizant of any such developments.
      >
      > Rick Galati  RV-6A    "Darla"    N307R   "finished"
      >
      >
      
      
      
________________________________________________________________________________
From: "Maureen & Bob Christensen" <mchriste(at)danvilletelco.net>
Subject: TSO vs non-TSO
Date: Dec 20, 2004
I'm trying to decided whether to buy a TSOed Sensitive Altimeter or NON-TSOed? My concern is accuracy (obviously) and Pitot/Static System Checks. Are NON-TSOed Altimeters accurate enough to pass the test? Has anyone researched this issues? I will be operating some IFR. Thanks, Bob Christensen RV-8 Builder - SE Iowa ________________________________________________________________________________
From: "Stucklen, Frederic W UTPWR" <Fred.Stucklen(at)UTCFuelCells.com>
Subject: Re: Notice to carbureted engine users
Date: Dec 20, 2004
Bryan, Carb Ice might be rare in your neck of the woods, but it's very common place here in New England. You should add to your flying checklist to pull the carb heat once in a while. It should also be part of your rough engine check list..... Fred Stucklen RV-6A N926RV Just wanted to pass along what I thought was a new learning experience for me yesterday. Here's a little background - I have a 4 year old RV-8 with about 688 hrs on engine and airframe. Engine is a 160-hp O-320 with a Marvel Shebler MA-4SPA carb. I had some rough engine issues and it recently it started becoming hard to shut down. I rebuilt the old carb 688 hrs ago, and was looking for an excuse to buy a factory reconditioned one. There it was. Bought one from Kelly Aerospace. Was a first class product, well packaged and assembled. After the quick swap, I fired up the plane and ended up flying 2-3 hrs Saturday with nothing but good performance. Sunday I flew another 2 hrs or so, but noticed a problem while approaching to land. One of my flying buddies was departing, so I decided to asked for the low appch to follow my buddy out of the ATA. When I got full power applied, it began missing about once or twice every second or so. Wasn't enough to cause a noticable loss of power, but made me mad more than anything! I wanted to go fly and I had just dropped a few bills on the new carb. On climb out at the airport, I switched tanks, boost on, changed rpm setting (for some reason), changed power, mag check - the problem never went away while at cruise power in the downwind so I asked for landing clearance. Back at the hanger, I did a power and mag check. Checked for water in the fuel. No problems. About 2 hrs later I made another test flight to confirm my theory, and had no problems. Nor could I reproduce the problem though. Conclusion - I believe, for the first time that I'm aware of in nearly 700 hrs, I had carb ice. With the new, "tighter" carb and induction system (which I coincidentally sealed up with RTV when I swapped carbs), I believe it iced up. Conditions were marginal for ice, IMO - 65F OAT, 28F dewpoint. But the info I found below shows the ice as possible. www.nawcad.navy.mil/flyingclub/ training%20presentations%5CCarburetor%20Ice%5CCarburetor%20Ice.ppt Just something to consider. Bryan Jones Houston, TX ________________________________________________________________________________
From: "Stucklen, Frederic W UTPWR" <Fred.Stucklen(at)UTCFuelCells.com>
Subject: Re: TSO vs non-TSO
Date: Dec 20, 2004
Bob, Why would you risk your life on a non-TSO'ed Altimeter while flying IFR? Spend the extra $$$ and do it right.... Fred Stucklen RV-6A N926RV Serious IFR Pilot Subject: TSO vs non-TSO From: Maureen & Bob Christensen (mchriste(at)danvilletelco.net) Date: Mon Dec 20 - 11:45 AM I'm trying to decided whether to buy a TSOed Sensitive Altimeter or NON-TSOed? My concern is accuracy (obviously) and Pitot/Static System Checks. Are NON-TSOed Altimeters accurate enough to pass the test? Has anyone researched this issues? I will be operating some IFR. Thanks, Bob Christensen ________________________________________________________________________________
From: Jerry2DT(at)aol.com
Date: Dec 20, 2004
Subject: Firesleeve: Sealing ends
Listers, Red RTV works, but kind of hard to apply and get into the fibres because it's thick. A product I've used that works great is called "Disc Brake Quiet" at AV dept. of NAPA. It's for stopping brake squealing when applied to back of brake pads, so is def hi-temp stuff. It is more liquid so is absorbed readily into the glass strands of firesleeve and sets up rubbery. It's even red to match the firesleeve... :) Jerry Cochran In a message dated 12/19/2004 11:59:28 P.M. Pacific Standard Time, rv-list-digest(at)matronics.com writes: As for Using the RTV on the ends of the firesleeve, Yes by all means use it. It is used to stop oils ,cleaning solvents and environmental contaminants from creeping into the ends of the firesleeve.and damaging the otherwise protected hose. There is an actual industrial product that has been designed for that purpose. I expect it is a liquid form of silicone?. I cannot offer a name or contact info for supply source etc. Maybe ACS could find it. I had a small container given to me and it soon set up into a hard rubber mass after coming in contact with air. Very short shelf life!. don't by a large volume. In use it does work better than the RTV. The people who make the firesleeve most likely make the stuff. I have a length of Parker Stratoflex firesleeve but found nothing tangible on the web. Carry on Hoser, {[;-) ________________________________________________________________________________
Date: Dec 20, 2004
From: Scott Bilinski <bilinski@kyocera-wireless.com>
Subject: Re: TSO vs non-TSO
Sounds like I am wrong here, but I thought you can buy 2 different parts made by the same company one is TSO'd the other is not and they are exactly the same except for the paper work right? There again the cost difference on an altimeter is not really that much, if it is bothering you, get the TSO'd one. > > >Bob, > > Why would you risk your life on a non-TSO'ed Altimeter while >flying IFR? Spend the extra $$$ and do it right.... > >Fred Stucklen >RV-6A N926RV >Serious IFR Pilot > > >Subject: TSO vs non-TSO >From: Maureen & Bob Christensen (mchriste(at)danvilletelco.net) >Date: Mon Dec 20 - 11:45 AM > > > >I'm trying to decided whether to buy a TSOed Sensitive Altimeter or >NON-TSOed? > >My concern is accuracy (obviously) and Pitot/Static System Checks. > >Are NON-TSOed Altimeters accurate enough to pass the test? > >Has anyone researched this issues? > >I will be operating some IFR. > >Thanks, >Bob Christensen > > Scott Bilinski Eng dept 305 Phone (858) 657-2536 Pager (858) 502-5190 ________________________________________________________________________________
From: "RV_8 Pilot" <rv_8pilot(at)hotmail.com>
Subject: Re: TSO vs non-TSO
Date: Dec 20, 2004
my 2 cents - save the money! If it checks out 0-20,000' when they check it for the 24 mo check, I'd go with it. Last IFR check on mine, all they wanted was the mfgr and S/N on the altimeter. Pretty sure it's not TSOd. In my case I have back ups - an EFIS in my case. Most have this or a blind encoder. besides - when has anyone been IFR and not had to confirm your reported and observed altitude..... Would know pretty quick is one was off. Bryan > >Sounds like I am wrong here, but I thought you can buy 2 different parts >made by the same company one is TSO'd the other is not and they are exactly >the same except for the paper work right? There again the cost difference >on an altimeter is not really that much, if it is bothering you, get the >TSO'd one. > > > > > > > >Bob, > > > > Why would you risk your life on a non-TSO'ed Altimeter while > >flying IFR? Spend the extra $$$ and do it right.... > > > >Fred Stucklen > >RV-6A N926RV > >Serious IFR Pilot > > > > > >Subject: TSO vs non-TSO > >From: Maureen & Bob Christensen (mchriste(at)danvilletelco.net) > >Date: Mon Dec 20 - 11:45 AM > > > > > > > >I'm trying to decided whether to buy a TSOed Sensitive Altimeter or > >NON-TSOed? > > > >My concern is accuracy (obviously) and Pitot/Static System Checks. > > > >Are NON-TSOed Altimeters accurate enough to pass the test? > > > >Has anyone researched this issues? > > > >I will be operating some IFR. > > > >Thanks, > >Bob Christensen > > > > > > >Scott Bilinski >Eng dept 305 >Phone (858) 657-2536 >Pager (858) 502-5190 > > ________________________________________________________________________________
From: "Jordan Grant" <gra9933(at)bellsouth.net>
Subject: Hobbyair Pro
Date: Dec 20, 2004
I would try to build one out of a vacuum cleaner, first. Its a small risk that could definitely pay off. If it doesn't work, you could always buy a hobbyair. I have one, incidentally, and it works great, but it was expensive. I would definitely buy a hood, though. You can get Tyvek hoods that have the air go up over your head and fill up the hood. They aren't that expensive. Good luck, Jordan -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Greg@itmack Subject: RV-List: Hobbyair Pro Anyone using the Hobbyair Pro that can give comments. Thanks Greg ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)bowenaero.com>
Subject: Firesleeve: Sealing ends
Date: Dec 20, 2004
I thinned the RTV. I'm happy with how it turned out. http://bowenaero.com/mt3/archives/2004/01/firesleeve_dres.html - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com > -----Original Message----- > From: Jerry2DT(at)aol.com [mailto:Jerry2DT(at)aol.com] > Sent: Monday, December 20, 2004 4:09 PM > To: rv-list(at)matronics.com > Subject: RV-List: Firesleeve: Sealing ends > > > > Listers, > > Red RTV works, but kind of hard to apply and get into the > fibres because it's thick. A product I've used that works > great is called "Disc Brake Quiet" at AV dept. of NAPA. > It's for stopping brake squealing when applied to back of > brake pads, so is def hi-temp stuff. It is more liquid so is > absorbed readily into the glass strands of firesleeve and > sets up rubbery. It's even red to match the firesleeve... :) > > Jerry Cochran > > In a message dated 12/19/2004 11:59:28 P.M. Pacific Standard > Time, rv-list-digest(at)matronics.com writes: > > As for Using the RTV on the ends of the firesleeve, Yes by > all means use it. > It is used to stop oils ,cleaning solvents and environmental > contaminants from creeping into the ends of the > firesleeve.and damaging the otherwise protected hose. > There is an actual industrial product that has been designed > for that purpose. I expect it is a liquid form of silicone?. > I cannot offer a name or contact info for supply source etc. > Maybe ACS could find it. I had a small container given to me > and it soon set up into a hard rubber mass after coming in > contact with air. Very short shelf life!. don't by a large volume. > In use it does work better than the RTV. > The people who make the firesleeve most likely make the > stuff. I have a length of Parker Stratoflex firesleeve but > found nothing tangible on the web. > > Carry on Hoser, {[;-) ________________________________________________________________________________
Date: Dec 20, 2004
From: Charlie Kuss <chaztuna(at)adelphia.net> oranges
Subject: Re: Alternator temperature monitor was Apples to
oranges Dan Thanks for the great info. I really appreciate the temperature data. As an auto mechanic with 30 years experience, I know that toasting the rectifier diodes destroys lots of alternators. I have a Rocky Mountain MicroMonitor in my 8A project. It allows me to add up to 3 additional sensor inputs. It also allows me to set alarm points for all sensors, including the "user defined" ones. Can you suggest a thermistor which would be small enough and durable enough to be used to monitor the rectifier diode heat sink?? Charlie Kuss > >W, > >I agree with most of what you have said, but I wonder where you heard that >the auto ratings of alternators are not for continuous duty? Although my >experience working for Delco Electronics on their regulator program dates >back to >the 1960s, those ratings were for continuous operation. How would the >operator >of a car know to reduce the load on his electrical system? > >Alternators are self limiting in their current capacity at a given rpm. >(Generators before them had to be protected by a current limiting coil in the >voltage regulator.) That's where that amperage rating comes from. We >used 6000 >rpm as the "standard" test rpm. When loaded slightly greater than their >output >current rating, the voltage drops causing the field current to drop resulting >in a foldback, and that is all you get. Of course, the same thing happens at >other rpms, but at different output currents. Lower at lower rpm, and >slightly higher at higher rpm. Alternators are designed to have enough >cooling air >(the fan) that in the under hood environment (about 125 degrees C.) they will >not self-destruct regardless of the load. An alternator is approximately 50 >percent efficient, meaning that it dissipates about 490 watts internally when >it delivers 35 amps at 14 volts. To keep the internal temperature safe, >cooling air is required. > >Many automobile alternators turn backwards when used in an airplane. I think >that is why Van's discards the fan. The certificated airplanes that use >alternators (that I have seen) still have a fan, and I would highly >recommend one >for the above reason. Even a reversed fan would be better than none at all. >But there are some cars out there that have the right fan, I would expect. >Van's 35 amp alternator would be just fine at 35 amps if you can get enough >cooling air to it. I'm not sure a blast tube guarantees that, but it may. >Another alternative would be to sense the temperature of the diode heat >sink and >light a warning light on the panel if it overheats so that the field circuit >breaker could be turned off. This would be at about 150 degrees C. Not >too many >of us have time or resources to do this. But, this may be easier than taking >the necessary data to assure ourselves that the system is doing the job >reliably as installed in our particular airplane. > >OK, sorry folks, but I had to jump in here. Of course just IMHO. > >Regards, > >Dan Hopper >RV-7A >N766DH (Flying with Van's 60 amp alternator, even though I don't need even 35 >amps!) > > > > Folks, > > > > you can't compare the rating of an aircraft alternator with an automobile > > unit. The auto units are not rated at continous duty as are the aircraft > > units. > > > > The other factor is that the units are rated at a specific temperature. Is > > the temperature in your cowl equal to that? > > > > Having it be of a load capacity that is larger just allows for it to run > > cooler at an equal load, or at least to be better suited to handling equal > > temperatures. > > > > In my limited experience with Van's units (about ten of them) they are not > > great units and in several cases they were flat out trash. I would > never fly > > one without first overhauling it myself. But, that said, I would do the > same > > with an autozone unit as well. > > > > W > > > > > > ________________________________________________________________________________
From: Hopperdhh(at)aol.com
Date: Dec 21, 2004
Subject: Re: Alternator temperature monitor was Apples to oranges
Charlie, Now that you brought it up, I have an extra inputs on my UBG that I could use! I'm not sure what kind of inputs your Rocky Mountain MicroMonitor wants, but thermocouples are typical. Read in your manual about that. Also, a call to Rocky Mountain may bring an answer about what sensor to use. I would suggest a thermocouple (type K) like used for egt or cht. You can make your own with small thermocouple wire. Weld it together with an acetylene torch and mount it to the diode heat sink. Maybe you can drill a hole in the heat sink -- say 1/16 inch dia. and use red RTV to glue it in. A small piece of heat shrink or teflon tubing could be used for insulation. If your monitor will accept grounded thermocouples, its much easier. You can twist the wires and crimp them in a terminal. Its still recommended to weld them, but they will work even if they are not welded. There may also be something available commercially from a company like Omega Engineering that a search on the inte rnet might find. Hope this helps, Dan Hopper RV-7A > > > Dan > Thanks for the great info. I really appreciate the temperature data. As > an auto mechanic with 30 years experience, I know that toasting the > rectifier diodes destroys lots of alternators. I have a Rocky Mountain > MicroMonitor in my 8A project. It allows me to add up to 3 additional > sensor inputs. It also allows me to set alarm points for all sensors, > including the "user defined" ones. > Can you suggest a thermistor which would be small enough and durable enough > to be used to monitor the rectifier diode heat sink?? > Charlie Kuss > > > >Another alternative would be to sense the temperature of the diode heat > >sink and > >light a warning light on the panel if it overheats so that the field > circuit > >breaker could be turned off. This would be at about 150 degrees C. Not > >too many > >of us have time or resources to do this. But, this may be easier than > taking > >the necessary data to assure ourselves that the system is doing the job > >reliably as installed in our particular airplane. > > > >OK, sorry folks, but I had to jump in here. Of course just IMHO. > > > >Regards, > > > >Dan Hopper > >RV-7A > >N766DH (Flying with Van's 60 amp alternator, even though I don't need even > 35 > >amps!) > ________________________________________________________________________________
Subject: To Quick Build or Not
Date: Dec 21, 2004
From: "Valovich, Paul" <pvalovich(at)dcscorp.com>
I'm in the midst of assembling my RV-8A emp kit and admittedly have contracted a very serious case of the "disease". This stuff is great - tremendously interesting and rewarding. However, I have found that the actual construction timeline is moving more to the right from what I had envisioned. Not so much the actual hands-on stuff, but the time actually available to get into the workshop. All the usual suspects - job, wife, grandsons, personal business, house maintenance, community involvement, etc, etc. I'm having a tough time deciding on the standard kit or quick build. I enjoy the construction process, but am becoming increasingly frustrated by the time constraints. And somehow I've inadvertently let myself become 61 years old, so the "time left to enjoy my toys" factor also enters the equation. I realize that the decision is ultimately mine alone, but I'd be interested in hearing some thought of others who have found themselves in a similar situation. What were the deciding factors that made you decide to go one way or the other? Money isn't the issue - I've saved enough to cover the added cost of the QB. Paul Valovich Booger Ridgecrest, CA ________________________________________________________________________________
Date: Dec 21, 2004
From: Dale Mitchell <dfm4290(at)yahoo.com>
Subject: Re: To Quick Build or Not
You will still have plenty of stuff to do. Dale Mitchell RV-8A MN wing --- "Valovich, Paul" wrote: > > > I'm in the midst of assembling my RV-8A emp kit and > admittedly have > contracted a very serious case of the "disease". > This stuff is great - > tremendously interesting and rewarding. However, I > have found that the > actual construction timeline is moving more to the > right from what I had > envisioned. Not so much the actual hands-on stuff, > but the time actually > available to get into the workshop. All the usual > suspects - job, wife, > grandsons, personal business, house maintenance, > community involvement, > etc, etc. > > > I'm having a tough time deciding on the standard kit > or quick build. I > enjoy the construction process, but am becoming > increasingly frustrated > by the time constraints. And somehow I've > inadvertently let myself > become 61 years old, so the "time left to enjoy my > toys" factor also > enters the equation. > > > I realize that the decision is ultimately mine > alone, but I'd be > interested in hearing some thought of others who > have found themselves > in a similar situation. What were the deciding > factors that made you > decide to go one way or the other? > > > Money isn't the issue - I've saved enough to cover > the added cost of the > QB. > > > Paul Valovich > > Booger > > Ridgecrest, CA > > > > Contributions > any other > Forums. > > http://www.matronics.com/subscription > http://www.matronics.com/FAQ/RV-List.htm > http://www.matronics.com/archives > http://www.matronics.com/photoshare > http://www.matronics.com/emaillists > > > > > > __________________________________ http://my.yahoo.com ________________________________________________________________________________
Date: Dec 21, 2004
From: Scott VanArtsdalen <svanarts(at)yahoo.com>
Subject: Re: To Quick Build or Not
If you can afford a quick build go that route. I would have if I could have afforded it. Valovich, Paul wrote: > >I'm in the midst of assembling my RV-8A emp kit and admittedly have >contracted a very serious case of the "disease". This stuff is great - >tremendously interesting and rewarding. However, I have found that the >actual construction timeline is moving more to the right from what I had >envisioned. Not so much the actual hands-on stuff, but the time actually >available to get into the workshop. All the usual suspects - job, wife, >grandsons, personal business, house maintenance, community involvement, >etc, etc. > > >I'm having a tough time deciding on the standard kit or quick build. I >enjoy the construction process, but am becoming increasingly frustrated >by the time constraints. And somehow I've inadvertently let myself >become 61 years old, so the "time left to enjoy my toys" factor also >enters the equation. > > >I realize that the decision is ultimately mine alone, but I'd be >interested in hearing some thought of others who have found themselves >in a similar situation. What were the deciding factors that made you >decide to go one way or the other? > > >Money isn't the issue - I've saved enough to cover the added cost of the >QB. > > >Paul Valovich > >Booger > >Ridgecrest, CA > > > > -- Scott VanArtsdalen Van Arts Consulting Services 3848 McHenry Ave Suite #155-184 Modesto, CA 95356 209-986-4647 Ps 34:4,6 ________________________________________________________________________________
From: PSPRV6A(at)aol.com
Date: Dec 21, 2004
Subject: Re: RV-List Digest: 32 Msgs - 12/20/04 Carb Ice
Hint: EGT serves as a fairly effective carb ice warning. Cruising with full lean mixture, slight carb ice will initially not reduce power, as it richens the mixture enough to offset the slightly reduced airfow. Keeping an eye on EGT will detect carb ice very early, while there is plenty of heat to eliminate it. In 30 years of flying Cessna, all of the SERIOUS carb ice happened on just one trip! Watching the EGT I have seen very minor ice frequently, which would normally go unnoticed. A manifold pressure gage is also useful for detecting minor carb ice. Paul S. Petersen, Minnetonka MN RV6A 95% done. ________________________________________________________________________________
From: "Stucklen, Frederic W UTPWR" <Fred.Stucklen(at)UTCFuelCells.com>
Subject: RE: Cold/Lean Cylinders
Date: Dec 21, 2004
listers, Here's what I have found out to date concerning the issues with my engine. The original problem was that, in cold air, the #3 & #4 cylinders were already running lean in cruise at the full rich setting. Swapping out the carb had no effect (stock from AeroSport Power). Checks on the fuel supply side showed everything in order with no fuel flow restrictions. The airbox is standard, with a clean air filter. The carb bowl level is within spec's. This RV-6A is running a 70CM6S9-0 (79) Sensenich prop. The engine is an O-320D1A with 9:1 compression pistons, with a carb # 10-5217. The carb jet is a 47-828 with a .093 diam jet. Swapping out the jet to a P/N 47-773 style jet (different spray bar area) proved to worsen the engine performance. Besides running very rich (it had a .107" diam jet size) it did not run smoothly over a wide RPM setting range without a lot of manual mixture changes. Overall, performance was unacceptable. Changing the jet to a P/N 47-828 with a .098" diam jet size has resulted in both smooth operation over a wide RPM range, and with #3 & #4 cylinders starting out rich while operating in cold air (15*F OAT, cruise at full rich). Leaning from this operational point results in all cylinders EGT's first getting hotter, peaking, then falling as would be expected. Fuel flows have increased (also expected, as this is a 10% increase in the jet diameter). There still is a 50*F - 100*F difference in EGT's depending on the power setting. Leaning to 50*F lean of peak on the hottest cylinder (#3) still results in #4 cylinder CHT to be considerably lower than the rest (#1 & #2 CHT's are hottest, #3 & #4 CHT's are the coldest, in that order), so this may still be a plenum air flow issue. All testing to date has been done at low altitudes (3000' MSL). I'm expecting fuel flows to be lower at higher altitudes (about the same at they were with the original P/N 47-828 .093" jet). I'm traveling to Florida next week, so I'll take some more numbers at higher altitudes as I travel down the East Coast. The data still indicates that there is still an issue with fuel sharing between cylinders, but it's better than it was with the original jet. After I return from Florida, I'll do some more testing with a P/N 47-828 .100" jet to see if this helps change the sharing (the original jet will be "reamed" out from .093" to .100"). This would be close to the #28 drill size others have found to improve performance...... Fred Stucklen RV-6A N926RV ________________________________________________________________________________
From: "Paul Rice" <rice737(at)msn.com>
Subject: Re: To Quick Build or Not
Date: Dec 21, 2004
Hey Paul, I have just finished my horiz. stab. and have a QB on order. To me, it looks like the best way to go if money is not a factor. Like you, time is more of a constraint then anything else. Like Vans says, for the price of your time, it is well worth the money. Don't forget that prices go up 1 to 3 percent Jan 1, so if you can pay for it before then you will save a little money. Good luck, Paul RV-8 QB ----- Original Message ----- From: "Valovich, Paul" <pvalovich(at)dcscorp.com> Subject: RV-List: To Quick Build or Not > > I'm in the midst of assembling my RV-8A emp kit and admittedly have > contracted a very serious case of the "disease". This stuff is great - > tremendously interesting and rewarding. However, I have found that the > actual construction timeline is moving more to the right from what I had > envisioned. Not so much the actual hands-on stuff, but the time actually > available to get into the workshop. All the usual suspects - job, wife, > grandsons, personal business, house maintenance, community involvement, > etc, etc. > > > I'm having a tough time deciding on the standard kit or quick build. I > enjoy the construction process, but am becoming increasingly frustrated > by the time constraints. And somehow I've inadvertently let myself > become 61 years old, so the "time left to enjoy my toys" factor also > enters the equation. > > > I realize that the decision is ultimately mine alone, but I'd be > interested in hearing some thought of others who have found themselves > in a similar situation. What were the deciding factors that made you > decide to go one way or the other? > > > Money isn't the issue - I've saved enough to cover the added cost of the > QB. > > > Paul Valovich > > Booger > > Ridgecrest, CA > > > ________________________________________________________________________________
Date: Dec 21, 2004
From: Scott Bilinski <bilinski@kyocera-wireless.com>
Subject: Re: RE: Cold/Lean Cylinders
One thing to point out is that the EGT spread is not as important as when the cylinders will peak relative to each other. Only worry about the spread after peaking each cylinder and then note the spread. Since I am fuel injected I dont have your problems but I have gone to great lengths to make sure all cylinders peak at the same time, not the same temp, this is key. You can do this but need a flow meter and a EGT on each cylinder. If you have this, contact me off line and I will explain how to do it. Has any one experimented with or has seen the "Turbo Tornado" advertised on TV. I would think that a device like this would greatly help fuel/air distribution. The scary part is that it must be placed after the carb. > > >listers, > > Here's what I have found out to date concerning the issues with my engine. > > The original problem was that, in cold air, the #3 & #4 cylinders were >already running lean in cruise at the full rich setting. Swapping out the >carb had no effect (stock from AeroSport Power). Checks on the fuel supply >side showed everything in order with no fuel flow restrictions. The airbox >is standard, with a clean air filter. The carb bowl level is within spec's. >This RV-6A is running a 70CM6S9-0 (79) Sensenich prop. The engine is an >O-320D1A with 9:1 compression pistons, with a carb # 10-5217. The carb jet >is a 47-828 with a .093 diam jet. > Swapping out the jet to a P/N 47-773 style jet (different spray bar area) >proved to worsen the engine performance. Besides running very rich (it had a >.107" diam jet size) it did not run smoothly over a wide RPM setting range >without a lot of manual mixture changes. Overall, performance was >unacceptable. > Changing the jet to a P/N 47-828 with a .098" diam jet size has resulted >in both smooth operation over a wide RPM range, and with #3 & #4 cylinders >starting out rich while operating in cold air (15*F OAT, cruise at full >rich). Leaning from this operational point results in all cylinders EGT's >first getting hotter, peaking, then falling as would be expected. Fuel flows >have increased (also expected, as this is a 10% increase in the jet >diameter). There still is a 50*F - 100*F difference in EGT's depending on >the power setting. Leaning to 50*F lean of peak on the hottest cylinder (#3) >still results in #4 cylinder CHT to be considerably lower than the rest (#1 >& #2 CHT's are hottest, #3 & #4 CHT's are the coldest, in that order), so >this may still be a plenum air flow issue. > All testing to date has been done at low altitudes (3000' MSL). I'm >expecting fuel flows to be lower at higher altitudes (about the same at they >were with the original P/N 47-828 .093" jet). I'm traveling to Florida next >week, so I'll take some more numbers at higher altitudes as I travel down >the East Coast. > The data still indicates that there is still an issue with fuel sharing >between cylinders, but it's better than it was with the original jet. After >I return from Florida, I'll do some more testing with a P/N 47-828 .100" jet >to see if this helps change the sharing (the original jet will be "reamed" >out from .093" to .100"). This would be close to the #28 drill size others >have found to improve performance...... > > >Fred Stucklen >RV-6A N926RV > > Scott Bilinski Eng dept 305 Phone (858) 657-2536 Pager (858) 502-5190 ________________________________________________________________________________
From: Hopperdhh(at)aol.com
Date: Dec 21, 2004
Subject: Re: Riveting LE To Spar
In a message dated 12/21/04 11:21:02 AM US Eastern Standard Time, chaztuna(at)adelphia.net writes: > Dave > No, unfortunately, it's not. I can sign you up. After you see what you > want, you can simply remove yourself from the group. > Charlie Kuss > Charlie, I too started to view the picture. Is signing up for Yahoo free? I too had trouble in this area of building the plane, and would like to see what you are doing there. I did something similar, I think. I had a honker bucking bar, drilled it for a rivet set, and back riveted the ribs to the spar. Using masking tape on the set to cushion the bouncing would probably help a lot. I had trouble keeping the tool on the round head of the rivets. Dan Hopper RV-7A ________________________________________________________________________________
From: "Dave Figgins" <2004nospam(at)earthlink.net>
Subject: To Quick Build or Not
Date: Dec 21, 2004
Paul I have similar issues, just finishing RV7 empennage and am struggling to get quality time in the garage but cannot at this time afford the entire QB route so my plan is slow build wings (with QB tanks) and then QB fuselage. I would have gone QB all the way if money was not an issue. Also from reading this email list every day there is plenty to do even going the QB route. Dave -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Valovich, Paul Subject: RV-List: To Quick Build or Not I'm in the midst of assembling my RV-8A emp kit and admittedly have contracted a very serious case of the "disease". This stuff is great - tremendously interesting and rewarding. However, I have found that the actual construction timeline is moving more to the right from what I had envisioned. Not so much the actual hands-on stuff, but the time actually available to get into the workshop. All the usual suspects - job, wife, grandsons, personal business, house maintenance, community involvement, etc, etc. I'm having a tough time deciding on the standard kit or quick build. I enjoy the construction process, but am becoming increasingly frustrated by the time constraints. And somehow I've inadvertently let myself become 61 years old, so the "time left to enjoy my toys" factor also enters the equation. I realize that the decision is ultimately mine alone, but I'd be interested in hearing some thought of others who have found themselves in a similar situation. What were the deciding factors that made you decide to go one way or the other? Money isn't the issue - I've saved enough to cover the added cost of the QB. Paul Valovich Booger Ridgecrest, CA advertising on the Matronics Forums. ________________________________________________________________________________
Date: Dec 21, 2004
Subject: Re: To Quick Build or Not
From: James H Nelson <rv9jim(at)juno.com>
Roger, Go Quick build. I'm in the same world. I run my own company and time is not always available. I bought the quick build for my RV9 and I'm very glad I did. The wings are very close to being done when they arrive. Depending on what you are doing for landing lights, strobes etc. you can be done with them in a few weeks to a month . Now thats my way of fast building. The fuselage is different as there is a lot to do in the front. But again, its a far cry from the "long" way to build. (I'm 61 also and times flys JIm ________________________________________________________________________________
From: "Evan and Megan Johnson" <evmeg(at)snowcrest.net>
Subject: friendly reminder
Date: Dec 21, 2004
Just a quick reminder to those of you out there with suspicious tanks.....Check regularly for loose sloshing compound! I have had a wave of calls recently from pilots with loose slosh in their tanks. If you suspect you have this issue, PLEASE ground your airplane and call me. It just aint worth the risk of starving your engine at just the wrong time. In cruising the web I have noticed that there are certified airplanes out there dealing with this issue as well.....I gotta figure out how to help those guys as well. Merry Christmas Happy Christmas (to those on the other side of the planet) Evan Johnson www.evansaviationproducts.com (530)247-0375 (530)351-1776 cell ________________________________________________________________________________
From: "Evan and Megan Johnson" <evmeg(at)snowcrest.net>
Subject: Kips faa test
Date: Dec 21, 2004
What happened to the Kips practice test on the web? It seems to have disappeared. I like to quiz myself every once in a while to stay sharp. Is there another site that does the same? Thanks.... Evan Johnson www.evansaviationproducts.com (530)247-0375 (530)351-1776 cell ________________________________________________________________________________
Subject: Kips faa test
Date: Dec 21, 2004
From: "Stewart, Michael (ISS Atlanta)" <mstewart(at)iss.net>
Well I have an alternative. When I was going for my IFR, what I really wanted was to be familiar with all the correct answers, and not familiar with the wrong ones as the wrong ones just muddied up my brain water. So in that vein, I took ALL the questions, and correct responses and studies just those. Questions with correct responses. Then when taking the test, the correct answers were familiar and the wrong ones were unfamiliar. You can have them here under downloads/strangely useful things. http://www.mstewart.net/michael/rv/ Enjoy. Kahuna -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Evan and Megan Johnson Subject: RV-List: Kips faa test What happened to the Kips practice test on the web? It seems to have disappeared. I like to quiz myself every once in a while to stay sharp. Is there another site that does the same? Thanks.... Evan Johnson www.evansaviationproducts.com (530)247-0375 (530)351-1776 cell ________________________________________________________________________________
Date: Dec 21, 2004
From: Charlie Kuss <chaztuna(at)adelphia.net>
Subject: Re: Riveting LE To Spar
Dan Yes, signing up for Yahoo is free. Once you join, I suggest you sign up for the Lycoming group on Yahoo. Mahlon Russell of Mattituck Aviation, Don Rivera of Airflow Performance and another FI guru (forgot his name) all are members of that group. Great resource for Lycoming and Lycoming clone engines. Someone recently also started a Superior XP 360 group on Yahoo.. The BINFORD 9000 weighs 3 pounds, so holding it on the manufactured head is NOT a problem. You were using the 1/8" universal rivet set, wheren't you??? Yes, it is drilled to use the standard rivet sits you use in your squeezer and the Avery C frame tool. I drilled 3 holes. The center hole is used to do the 3 center rivets. The two outside holes (for the rivet set) are used to reach the upper and lower corner rivets. This method eliminates the problem of tipped rivets in this area. It also allows you to use a less than skilled assistant. You just need an assistant with long arms, especially when working on the 9 & 9A wings. I also notched the bar, so that the flanging on the lightening holes doesn't prevent you from holding the bar parallel with the rivet. I just used a chunk of hot rolled (cheapest) steel. It took me less than an hour to make the bar using a band saw, belt sander and a drill. Since the person running the rivet gun can watch the shop head being formed, getting great results is much easier. This bar in conjunction with a C style back riveting set was really handy while setting the universal rivets around the wing roots of my 8A fuselage. Charlie PS We've also got some good tech info available on the site as well. Check it all out > >In a message dated 12/21/04 11:21:02 AM US Eastern Standard Time, >chaztuna(at)adelphia.net writes: > > > Dave > > No, unfortunately, it's not. I can sign you up. After you see what you > > want, you can simply remove yourself from the group. > > Charlie Kuss > > > >Charlie, > >I too started to view the picture. Is signing up for Yahoo free? > >I too had trouble in this area of building the plane, and would like to see >what you are doing there. I did something similar, I think. I had a honker >bucking bar, drilled it for a rivet set, and back riveted the ribs to the >spar. >Using masking tape on the set to cushion the bouncing would probably help a >lot. I had trouble keeping the tool on the round head of the rivets. > >Dan Hopper >RV-7A > > ________________________________________________________________________________
From: "Kathleen (rv7)" <kathleen(at)rv7.us>
Subject: To Quick Build or Not
Date: Dec 21, 2004
At a mere 61, I also appreciate the time to work on the parts that are really fun. I look at as paying someone $5 an hour to do the tedious repetitive work that I'd get tired of doing. The workmanship on the QB parts is also very good. I've found one missed rivet and no bad rivets and the skin lays down very smooth. I am convinced it was worth it to go quick build. Kathleen Evans www.rv7.us -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Valovich, Paul Subject: RV-List: To Quick Build or Not I'm in the midst of assembling my RV-8A emp kit and admittedly have contracted a very serious case of the "disease". This stuff is great - tremendously interesting and rewarding. However, I have found that the actual construction timeline is moving more to the right from what I had envisioned. Not so much the actual hands-on stuff, but the time actually available to get into the workshop. All the usual suspects - job, wife, grandsons, personal business, house maintenance, community involvement, etc, etc. I'm having a tough time deciding on the standard kit or quick build. I enjoy the construction process, but am becoming increasingly frustrated by the time constraints. And somehow I've inadvertently let myself become 61 years old, so the "time left to enjoy my toys" factor also enters the equation. I realize that the decision is ultimately mine alone, but I'd be interested in hearing some thought of others who have found themselves in a similar situation. What were the deciding factors that made you decide to go one way or the other? Money isn't the issue - I've saved enough to cover the added cost of the QB. Paul Valovich Booger Ridgecrest, CA ________________________________________________________________________________
From: "Dave Figgins" <2004nospam(at)earthlink.net>
Subject: Riveting LE To Spar
Date: Dec 21, 2004
Charlie Where did you find the C style back riveting set? I looked around after the last thread on this subject and could not find one listed. Dave -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Charlie Kuss Subject: Re: RV-List: Riveting LE To Spar Dan Yes, signing up for Yahoo is free. Once you join, I suggest you sign up for the Lycoming group on Yahoo. Mahlon Russell of Mattituck Aviation, Don Rivera of Airflow Performance and another FI guru (forgot his name) all are members of that group. Great resource for Lycoming and Lycoming clone engines. Someone recently also started a Superior XP 360 group on Yahoo.. The BINFORD 9000 weighs 3 pounds, so holding it on the manufactured head is NOT a problem. You were using the 1/8" universal rivet set, wheren't you??? Yes, it is drilled to use the standard rivet sits you use in your squeezer and the Avery C frame tool. I drilled 3 holes. The center hole is used to do the 3 center rivets. The two outside holes (for the rivet set) are used to reach the upper and lower corner rivets. This method eliminates the problem of tipped rivets in this area. It also allows you to use a less than skilled assistant. You just need an assistant with long arms, especially when working on the 9 & 9A wings. I also notched the bar, so that the flanging on the lightening holes doesn't prevent you from holding the bar parallel with the rivet. I just used a chunk of hot rolled (cheapest) steel. It took me less than an hour to make the bar using a band saw, belt sander and a drill. Since the person running the rivet gun can watch the shop head being formed, getting great results is much easier. This bar in conjunction with a C style back riveting set was really handy while setting the universal rivets around the wing roots of my 8A fuselage. Charlie PS We've also got some good tech info available on the site as well. Check it all out > >In a message dated 12/21/04 11:21:02 AM US Eastern Standard Time, >chaztuna(at)adelphia.net writes: > > > Dave > > No, unfortunately, it's not. I can sign you up. After you see what > > you want, you can simply remove yourself from the group. > > Charlie Kuss > > > >Charlie, > >I too started to view the picture. Is signing up for Yahoo free? > >I too had trouble in this area of building the plane, and would like to >see what you are doing there. I did something similar, I think. I had >a honker bucking bar, drilled it for a rivet set, and back riveted the >ribs to the spar. >Using masking tape on the set to cushion the bouncing would probably >help a lot. I had trouble keeping the tool on the round head of the rivets. > >Dan Hopper >RV-7A > > advertising on the Matronics Forums. ________________________________________________________________________________
Date: Dec 21, 2004
From: Hal Kempthorne <hal_kempthorne(at)sbcglobal.net>
Subject: Re: Mags Crossed
I won't one up you I will one down you! Mine ran from Dec 2000 to last month with mags reversed! 175 hours. It was frequently hard to start from day one which was with a new engine! It does no harm but it does make starting harder. Recently it was a chilly 40* and it would not fire at all. Figuring out that the problem was reversed leads was difficult because it seemed so impossible. If starting is difficult, check it out because it is an easy mistake, eh guys? hal Scott VanArtsdalen wrote: Heh, heh... been there done that. Get this, mine ran a year with my mags reversed! John Furey wrote: > >I'm embarrassed to admit that I switched the P leads on my mag (toggle) >switches which means that I was starting on the right mag only and the left > ________________________________________________________________________________
Date: Dec 21, 2004
From: Bill Dube <bdube(at)al.noaa.gov>
Subject: Mongo Squeeze (was: Riveting LE To Spar)
When I began attaching the LE ribs to the spar, I played around with the set on the bucking bar, but it was too easy to slip off. Also, it took way too many strokes to set the rivet. What worked a little better was a regular bucking bar with duct tape around it on the shop head side. Pushing hard with both the gun and the bucking bar made a big difference. After struggling with the bucking bar and gun, I switched over to Mongo Squeeze.: http://www.killacycle.com/mongo1.JPG This is a CP-351 with 9 inch deep alligator jaws. I bought it on Ebay for about $100. (They typically sell for about twice that on Ebay. New, they go for over $2,000.) I spent a day rigging up a rope and pulley system that would suspend Mongo Squeeze from the rafters in my garage. I used the rails from a sliding closet door with a few pulleys, rope, and lead shot to make a counter-weight system that looks a bit like the rigging on a tower crane. This allows me to slide back and forth (and up and down) along the main spar and rear spar. By maneuvering Mongo Squeeze from each side of the spar, I was able to reach every rivet. Every rivet came out perfectly. Until the spar, I used Mongo Squeeze exclusively on the bench (shown) with the foot pedal. Great for dimpling skins (and ribs) and riveting assemblies you can support with your hands. Makes it all go a lot faster. ________________________________________________________________________________
From: Jerry2DT(at)aol.com
Date: Dec 21, 2004
Subject: RE:Firesleeve: Sealing ends
Larry, What did you thin with? I tried acetone, lacquer thinner, MEK, water. No joy... Jerry Cochran In a message dated 12/20/2004 11:59:41 P.M. Pacific Standard Time, rv-list-digest(at)matronics.com writes: From: "Larry Bowen" <Larry(at)bowenaero.com> Subject: RE: RV-List: Firesleeve: Sealing ends I thinned the RTV. I'm happy with how it turned out. http://bowenaero.com/mt3/archives/2004/01/firesleeve_dres.html - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com ________________________________________________________________________________
Date: Dec 21, 2004
Subject: Re: RE:Firesleeve: Sealing ends
From: "Larry Bowen" <Larry(at)bowenaero.com>
I used MEK. Quite a bit of it.... - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com Jerry2DT(at)aol.com said: > > > Larry, > > What did you thin with? I tried acetone, lacquer thinner, MEK, water. No > joy... > > Jerry Cochran > > In a message dated 12/20/2004 11:59:41 P.M. Pacific Standard Time, > rv-list-digest(at)matronics.com writes: > > From: "Larry Bowen" <Larry(at)bowenaero.com> > Subject: RE: RV-List: Firesleeve: Sealing ends > > > I thinned the RTV. I'm happy with how it turned out. > > http://bowenaero.com/mt3/archives/2004/01/firesleeve_dres.html > > - > Larry Bowen > Larry(at)BowenAero.com > http://BowenAero.com > > ________________________________________________________________________________
From: "John" <n1cxo320(at)salidaco.com>
Subject: Anywhere Map Web Site Attack
Date: Dec 21, 2004
It appears AWM web site was attacked...try their "documentation" site, or their discussion site. Damn hackers ! John ________________________________________________________________________________
Date: Dec 21, 2004
From: Scott Vanartsdalen <svanarts(at)yahoo.com>
Subject: Re: Anywhere Map Web Site Attack
into their discussion forums and got the new defaced web page. Looked like an internet worm to me. I wish I could remember what the site said. Maybe our good friend Mr. Stewart could have helped nail the culprit. Seemed to say something about NoSaferWeb or Net or something. It was just too late at night. It appears AWM web site was attacked...try their "documentation" site, or their discussion site. Damn hackers ! John -- Scott VanArtsdalen RV-4 N311SV, FLYING!! When a man does all he can though it succeeds not well, blame not him that did it." -- George Washington ________________________________________________________________________________
Date: Dec 21, 2004
From: Charlie Kuss <chaztuna(at)adelphia.net>
Subject: Re: Mongo Squeeze (was: Riveting LE To Spar)
Bill Nice tool, however, the rivets in question can't be set with a squeezer of any type. (not unless you've got something with a 4 foot throat) Charlie Kuss > > When I began attaching the LE ribs to the spar, I played around > with the >set on the bucking bar, but it was too easy to slip off. Also, it took way >too many strokes to set the rivet. > > What worked a little better was a regular bucking bar with duct tape >around it on the shop head side. Pushing hard with both the gun and the >bucking bar made a big difference. > > After struggling with the bucking bar and gun, I switched over to > Mongo >Squeeze.: > >http://www.killacycle.com/mongo1.JPG > > This is a CP-351 with 9 inch deep alligator jaws. I bought it on > Ebay for >about $100. (They typically sell for about twice that on Ebay. New, they go >for over $2,000.) > > I spent a day rigging up a rope and pulley system that would > suspend Mongo >Squeeze from the rafters in my garage. I used the rails from a sliding >closet door with a few pulleys, rope, and lead shot to make a >counter-weight system that looks a bit like the rigging on a tower crane. >This allows me to slide back and forth (and up and down) along the main >spar and rear spar. By maneuvering Mongo Squeeze from each side of the >spar, I was able to reach every rivet. Every rivet came out perfectly. > > Until the spar, I used Mongo Squeeze exclusively on the bench > (shown) with >the foot pedal. Great for dimpling skins (and ribs) and riveting assemblies >you can support with your hands. Makes it all go a lot faster. > > ________________________________________________________________________________
Date: Dec 21, 2004
From: Charlie Kuss <chaztuna(at)adelphia.net>
Subject: Riveting LE To Spar
Dave, I bought mine on EBay for about $12 4 years ago. There is a similar item for sale there now. See http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&category=50928&item=3861301551&rd=1 My first exposure to this tool was from RV8 builder Steve Dixon. Steve found one of these in a box of bucking bars at Sun N' Fun. I borrowed his and loved it. It looks really strange, but it works great. It can be positioned in areas where no other back riveting tool can reach. Due to it's mass, I find I that my ratio of tipped or sub standard rivets dropped WAY down. These things are very pricey when new, but can be found quite cheaply, used. EBay member "Alien Spirit" had a lot of these for sale in the spring and summer of this year. He now has a variation of the C set, an L set. See below. http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&item=4513671719&fromMakeTrack=true FYI Alien Spirit is great to do business with. I've been pleased with everything I've bought from him. Charlie Kuss > >Charlie >Where did you find the C style back riveting set? I looked around after the >last thread on this subject and could not find one listed. >Dave > >-----Original Message----- >From: owner-rv-list-server(at)matronics.com >[mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Charlie Kuss >To: rv-list(at)matronics.com >Subject: Re: RV-List: Riveting LE To Spar > > >Dan > Yes, signing up for Yahoo is free. Once you join, I suggest you sign up >for the Lycoming group on Yahoo. Mahlon Russell of Mattituck Aviation, Don >Rivera of Airflow Performance and another FI guru (forgot his name) all are >members of that group. Great resource for Lycoming and Lycoming clone >engines. Someone recently also started a Superior XP 360 group on Yahoo.. > The BINFORD 9000 weighs 3 pounds, so holding it on the manufactured head >is NOT a problem. You were using the 1/8" universal rivet set, wheren't >you??? > Yes, it is drilled to use the standard rivet sits you use in your squeezer >and the Avery C frame tool. I drilled 3 holes. The center hole is used to do >the 3 center rivets. The two outside holes (for the rivet set) are used to >reach the upper and lower corner rivets. This method eliminates the problem >of tipped rivets in this area. It also allows you to use a less than skilled >assistant. You just need an assistant with long arms, especially when >working on the 9 & 9A wings. I also notched the bar, so that the flanging on >the lightening holes doesn't prevent you from holding the bar parallel with >the rivet. I just used a chunk of hot rolled >(cheapest) steel. It took me less than an hour to make the bar using a band >saw, belt sander and a drill. > Since the person running the rivet gun can watch the shop head being >formed, getting great results is much easier. This bar in conjunction with a >C style back riveting set was really handy while setting the universal >rivets around the wing roots of my 8A fuselage. >Charlie >PS We've also got some good tech info available on the site as well. Check >it all out > > > > > >In a message dated 12/21/04 11:21:02 AM US Eastern Standard Time, > >chaztuna(at)adelphia.net writes: > > > > > Dave > > > No, unfortunately, it's not. I can sign you up. After you see what > > > you want, you can simply remove yourself from the group. > > > Charlie Kuss > > > > > > >Charlie, > > > >I too started to view the picture. Is signing up for Yahoo free? > > > >I too had trouble in this area of building the plane, and would like to > >see what you are doing there. I did something similar, I think. I had > >a honker bucking bar, drilled it for a rivet set, and back riveted the > >ribs to the spar. > >Using masking tape on the set to cushion the bouncing would probably > >help a lot. I had trouble keeping the tool on the round head of the >rivets. > > > >Dan Hopper > >RV-7A > > > > > > >advertising on the Matronics Forums. > > ________________________________________________________________________________
From: DANBERGERONHAM(at)aol.com
Date: Dec 21, 2004
Subject: Re: To Quick Build or Not
I'm doing a slow-build RV-7A and have been working on it since Feb 03. I'm just finishing up the wings (The wife and I did our own tanks There are no leaks but we probably used enough proseal to overgross the plane. I think my wife got hooked on the stuff) and am about to order the fuselage kit. The 10 week lead time will hopefully give me just about enough time to winterize the garage. The empenage and wings I've been able to build in the cellar (where it's warm) but not so the fuselage. Temp this morning was minus 2 F and not much above that in the garage. I've thoroughly enjoy the building process thus far, but have to admit there've been times when I wonder if I should have gone with the quick build kit. I've gotten bored with the obvious stuff: match drilling, deburring, dimpling and priming. I'm 62 years old, a retired soldier, work 50 hours per week as a school administrator, maintain an old home, and have social and family obligations. I don't plan on retiring for another two years but hope to have the fuselage done by then. Then it'll be a full time, full-court press to finish it up in one additional year. Meanwhile, I've learned to budget my time carefully, get the most out of weekends and holidays for building, and an hour of so in the evenings. (It's amazing how much one can get done in one hour.) Though I have to admit I'd rather be flying than building, I guess I'd still go with the slow-build kit. It's a beautiful process. Take your time and enjoy it. Just my opinion. Dan Bergeron Chicopee, MA Almost there with the wings ________________________________________________________________________________
Date: Dec 21, 2004
From: Richard Scott <rscott(at)cascadeaccess.com>
Subject: Re: Riveting LE To Spar
One of the replies mentioned a sale on rivet guns at ATS. My ATS gun is more like an air hammer, as is the one owned by a friend. The "teasing" trigger they claim is has means it is teasing YOU, seeing how long you will try to make it work. And the ATS "sale" price on a Sioux air drill is $5 higher than Brown's normal price. So, I don't shop ATS. Taylor guns some in our builder's group have don't seem to be any better than the ATS's. I eventually bought a well used Ingersoll Rand AVC 12 (3X equivalent) thru Ebay & it is a much better gun than the ATS ever dreamed of being. My AI recommends Chicago Pneumatic guns, but after working with him to rivet a glider where we used both his CP & my IR, he says my IR is equal to the CP. There is an IR AVC 12 on Ebay now, no CP 3X's but just keep watching. I'm certainly no expert, but this is my experience. Richard Scott RV-9A emp. ________________________________________________________________________________
Date: Dec 21, 2004
From: Scott VanArtsdalen <svanarts(at)yahoo.com>
Subject: Off topic - Control Vision web site
Ah, the worm that took down Control Vision finally has a name: perl.santy. It targets UNIX systems that run PHPBBS. Looks like it hit them hard they are still down.. -- Scott VanArtsdalen Van Arts Consulting Services 3848 McHenry Ave Suite #155-184 Modesto, CA 95356 209-986-4647 Ps 34:4,6 ________________________________________________________________________________
From: "Greg@itmack" <greg(at)itmack.com>
Subject: Re: Riveting LE To Spar
Date: Dec 22, 2004
I bought one of the C sets and used it on my aileron to back rivet the top row of rivets along the spar between the trailing and leading edge skins. It made the job easy. Greg > > Dave, > I bought mine on EBay for about $12 4 years ago. There is a similar item > for sale there now. See > > http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&category=50928&item=3861301551 &rd=1 > > My first exposure to this tool was from RV8 builder Steve Dixon. Steve > found one of these in a box of bucking bars at Sun N' Fun. I borrowed his > and loved it. It looks really strange, but it works great. It can be > positioned in areas where no other back riveting tool can reach. Due to > it's mass, I find I that my ratio of tipped or sub standard rivets dropped > WAY down. > These things are very pricey when new, but can be found quite cheaply, used. > > EBay member "Alien Spirit" had a lot of these for sale in the spring and > summer of this year. He now has a variation of the C set, an L set. See below. > > http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&item=4513671719&fro mMakeTrack=true > > FYI Alien Spirit is great to do business with. I've been pleased with > everything I've bought from him. > > Charlie Kuss > > > > > >Charlie > >Where did you find the C style back riveting set? I looked around after the > >last thread on this subject and could not find one listed. > >Dave > > > >-----Original Message----- > >From: owner-rv-list-server(at)matronics.com > >[mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Charlie Kuss > >To: rv-list(at)matronics.com > >Subject: Re: RV-List: Riveting LE To Spar > > > > > >Dan > > Yes, signing up for Yahoo is free. Once you join, I suggest you sign up > >for the Lycoming group on Yahoo. Mahlon Russell of Mattituck Aviation, Don > >Rivera of Airflow Performance and another FI guru (forgot his name) all are > >members of that group. Great resource for Lycoming and Lycoming clone > >engines. Someone recently also started a Superior XP 360 group on Yahoo.. > > The BINFORD 9000 weighs 3 pounds, so holding it on the manufactured head > >is NOT a problem. You were using the 1/8" universal rivet set, wheren't > >you??? > > Yes, it is drilled to use the standard rivet sits you use in your squeezer > >and the Avery C frame tool. I drilled 3 holes. The center hole is used to do > >the 3 center rivets. The two outside holes (for the rivet set) are used to > >reach the upper and lower corner rivets. This method eliminates the problem > >of tipped rivets in this area. It also allows you to use a less than skilled > >assistant. You just need an assistant with long arms, especially when > >working on the 9 & 9A wings. I also notched the bar, so that the flanging on > >the lightening holes doesn't prevent you from holding the bar parallel with > >the rivet. I just used a chunk of hot rolled > >(cheapest) steel. It took me less than an hour to make the bar using a band > >saw, belt sander and a drill. > > Since the person running the rivet gun can watch the shop head being > >formed, getting great results is much easier. This bar in conjunction with a > >C style back riveting set was really handy while setting the universal > >rivets around the wing roots of my 8A fuselage. > >Charlie > >PS We've also got some good tech info available on the site as well. Check > >it all out > > > > > > > > > >In a message dated 12/21/04 11:21:02 AM US Eastern Standard Time, > > >chaztuna(at)adelphia.net writes: > > > > > > > Dave > > > > No, unfortunately, it's not. I can sign you up. After you see what > > > > you want, you can simply remove yourself from the group. > > > > Charlie Kuss > > > > > > > > > >Charlie, > > > > > >I too started to view the picture. Is signing up for Yahoo free? > > > > > >I too had trouble in this area of building the plane, and would like to > > >see what you are doing there. I did something similar, I think. I had > > >a honker bucking bar, drilled it for a rivet set, and back riveted the > > >ribs to the spar. > > >Using masking tape on the set to cushion the bouncing would probably > > >help a lot. I had trouble keeping the tool on the round head of the > >rivets. > > > > > >Dan Hopper > > >RV-7A > > > > > > > > > > > >advertising on the Matronics Forums. > > > > > > ________________________________________________________________________________
From: "Stephen J. Soule" <SSoule(at)pfclaw.com>
Subject: KLN-90A pinout or installation manual needed
Date: Dec 22, 2004
Good Morning, Anyone out there have a pinout for the Bendix King KLN-90A? Even better, an installation manual that they want to part with? Email me off list if you want to. Stephen Soule ssoule(at)pfclaw.com Swanton, Vermont N227RV RV-6A flying N222SZ RV-8 under construction ________________________________________________________________________________
Date: Dec 22, 2004
From: Scott Bilinski <bilinski@kyocera-wireless.com>
Subject: Re: To Quick Build or Not
On the flip side, I did the 8a slow build, spent 30 hrs a week in the shop, this is time in the shop not necessarily time working. 2 years to the month for first flight, this included paint (painted myself) but no gear fairings or wheel pants. After building the first one I could do a slow build in 1.5 years no problem. Wings are easy compared to the fuse. Slow build wings quick build fuse is a good compromise IMHO. Scott Bilinski Eng dept 305 Phone (858) 657-2536 Pager (858) 502-5190 ________________________________________________________________________________
From: "Ed Anderson" <eanderson(at)carolina.rr.com>
Subject: Fw: [FlyRotary] Fw: stuff for sale Avionics, Electrically Controlled
varable Pitch Prop
Date: Dec 22, 2004
> Hi Folks, > > Attached is a list of avionics and an Electrical controlled variable pitch > propeller that the FBO at my airpatch is interested in selling. > As he mentions this was all pretty expensive avionics and he has no need for > it. Just thought some of you might be interested, if so contact Jon Long at > the below e mail address. > > Ed Anderson > Subject: stuff for sale > > > > > > Hi, Ed...here's what I have available to the highest bidder. All of it is > in excellent condition, having been used for 160 hours. Thanks for your help > with this. I can be contacted at mail(at)longaviation.com > > Jon > > > > 3 blade CAP system (cockpit adjustable propeller) by NSI Aero, Model 200 > hub, Powerfin blades, Digital Blade Angle Gage, electric controls. Cost for > the system new was $4500. > > > > KX-155 NAv-Comm with glideslope > > KX-165 Nav-Comm with glideslope > > KLN 89B IFR GPS with annunciator/switching panel > > KT-78 Transponder with Mode C > > Century 2000 aurtopilot with altitude hold and coupling > > Century NSD 1000 HSI (electric), fully coupled > > King KI-209 nav indicator with glideslope > > King KMA 24 audio panel with marker beacons > > King IFR GPS antenna (teardrop shape) > > > > This is all pretty expensive stuff. Cost new (160 hours ago) was over > $40K. > > > > ________________________________________________________________________________
From: "Paul Besing" <azpilot(at)extremezone.com>
Subject: 43.13 PDF
Date: Dec 22, 2004
Wouldn't you know it, as soon as I posted it I found it. For the archive, here it is: http://www.faa.gov/avr/afs/300/pdf/1a-cover.pdf Paul Besing RV-6A Sold RV-10 Soon http://www.lacodeworks.com/besing Kitlog Pro Builder's Log Software http://www.kitlog.com ________________________________________________________________________________
Date: Dec 22, 2004
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: To Quick Build or Not
Hopperdhh(at)aol.com wrote: > > Listers, > > Is everyone on this list 61 or 62 years old? I will be 61 in about 2 weeks. > I started my slow build -7A when I took an early retirement from Delco Delphi > Electronics about 4 years ago and spent the next 3 years building the plane. > I found the somewhat mundane, although challenging (whatever this means!) > sheet metal work to be quite therapeutic. A good way to wind down from a hectic > career. > > Its a tough call. As has been pointed out, there is still plenty to do after > the quick build phase is over. The sheet metal work with Van's great plans > went very smoothly. As they say time flies when you're having fun! It sure > didn't seem like 2 years of sheet metal work. But, the last year of instrument > panel and firewall forward seemed like 5 years. It just seemed to get slower > and s l o w e r. > > > Dan Hopper > RV-7A (Finally flying -- it was worth every minute of the build time.) Dan, sounds like you "enjoyed" the 75% done, 75% to go syndrome! Based on watching a bunch of RV's get completed over the past eight years, it seems to me the basic airframe construction time (what is often referred to as "bangin' rivets) is about 50% of the total project. That is why I have suggested to several builders of the newer kits to skip the QB option and save the $$$$$$'s for the engine and/or panel. The percentage of time saved with the QB vs standard kit has shrunk considerably with the CAD designed and produced kits. If a QB saves 50% of airframe construction time, that may only be ~25% of total project time. That said, the QB is an excellent option if time is considerably more valuable than budget. And the workmanship of the QB's is first-rate. But the idea of a QB saving vast amounts of *total project time* over the standard kit is not as valid as it was in the stone age when we had to "drill every hole". :-) Sam Buchanan (RV-6, slow build) ________________________________________________________________________________
From: PSILeD(at)aol.com
Date: Dec 22, 2004
Subject: Re: To Quick Build or Not
Dan, The answer to your question is "No". I am 69 and a QB 8 was essential as far as I was concerned. It has turned into a slooooow QB, but more fun than this old guy can remember. Paul LeDoux N9NM reserved ________________________________________________________________________________
From: Hopperdhh(at)aol.com
Date: Dec 22, 2004
Subject: Re: To Quick Build or Not
In a message dated 12/22/04 11:27:06 AM US Eastern Standard Time, dwight(at)openweave.org writes: > Wings are 95% done (two bottom skins left to > rivet, and waiting on a time when I have a helper to get 'em out of > the way ... my helpers have been either sick or just unavailable for > the last few weeks) and I'm on the QB fuselage now. I really *really* > should be able to finish in 4 years! Geeze .. I hope, at least. :) > > -- Dwight > Dwight, I did the bottom skins by myself. I used my HOPPER 9000 (similar to a BINFORD 9000 from a day or two ago) bucking bar. What this is is a piece of steel I found at the local junk yard which measures 1 3/4 by 2 3/4 by 4 inches. These dimensions aren't all that critical, that's just what I came across at the junk yard. You don't want to drop this baby! To do the skin to rear spar rivets, I dropped (err -- lowered down with a handle made of duct tape) the bar in and then backed the bar up with a device known as the HOPPER 9001. What this is is a stick of wood about 1/4 by 1 by 14 inches wrapped on the end with black foam pipe insulation and electrical tape until it works just right. Best helper I ever had. When I was working at home alone with it, I could yell at it all day long and it just kept on working. The wing was still in the jig with the trailing edge down. Now get back to work on that wing. No more excuses. Seriously, I hope this helps someone. Dan Hopper RV-7A (Flying since July) ________________________________________________________________________________
Date: Dec 22, 2004
Subject: Newbie Q: Fluting seat ribs
From: Andrew Douglas <adouglas(at)optonline.net>
FNG here...please be patient with what is probably a dumb question. I did check the list archives, but did not find anything that addresses this. I've just recently gotten involved in a half-built RV-7A project, so I'm still learning the absolute basics. The builder is away for the holidays and gave me some homework to do while he's away. Said homework is deburring and fluting the seat ribs. Now, I understand the whys and wherefores of fluting and flange straightening, but naturally the reality doesn't *quite* match what I've been reading. Here's the quandary: The center seat ribs (F-715??) have gaps in the upper surface flanges where they angle up (the thigh support section). So there are two straight bits of flange on the top of the ribs, whereas the lower flange is continuous. I can flute the rib so that the long lower flange is straight, and so that the two short upper flanges are straight...but that break in the upper flange lets the whole rib bow along the upper surface, with the high point right at the break. I don't see any way to make it lie totally flat, since the upper flange is not continuous...further fluting of the two short upper flanges makes them bow, but does nothing to straighten the rib overall. I hesitate to muck about with this any further for fear that I might be work-hardening the flutes I've put in, taken out and further manipulated in my unsuccessful attempts to make the whole thing lie flat. In addition, the entire thing is twisted a fair bit. How the heck do you deal with that? It doesn't take much force to make it lie flat. I suspect that this is not a big deal and I should just not worry about it...things should line up fine once the seat pan is put in place. Am I correct? Thanks.... ----------------------------------------------------- Andrew Douglas ________________________________________________________________________________
From: "John Furey" <john(at)fureychrysler.com>
Subject: Mags Crossed
Date: Dec 22, 2004
Thanks to those of you that helped make me feel a little less foolish. Apparently crossing the P-Leads is more common than I had thought and most importantly I guess the only damage done was to my ego. Merry Christmas John RV6A O-320 ________________________________________________________________________________
From: Hopperdhh(at)aol.com
Date: Dec 22, 2004
Subject: Re: Newbie Q: Fluting seat ribs
Andrew, You are close enough. When the floors are in place the whole assembly will be strong. I think you are referring to the cutouts for installing the control sticks, aren't you? You have to fasten the ribs back together again at the top, so you could do that now. Dan Hopper RV-7A (Flying since July) In a message dated 12/22/04 12:23:20 PM US Eastern Standard Time, adouglas(at)optonline.net writes: > > I hesitate to muck about with this any further for fear that I might be > work-hardening the flutes I've put in, taken out and further manipulated in > my unsuccessful attempts to make the whole thing lie flat. > > In addition, the entire thing is twisted a fair bit. How the heck do you > deal with that? > > It doesn't take much force to make it lie flat. > > I suspect that this is not a big deal and I should just not worry about > it...things should line up fine once the seat pan is put in place. > > Am I correct? > > Thanks.... > > ----------------------------------------------------- > Andrew Douglas > > ________________________________________________________________________________
From: "Bruce Bell" <brucebell74(at)sbcglobal.net>
Subject: Trutrack autopilots in RV4
Date: Dec 22, 2004
Merry Christmas to all! Any RV4 builders who installed a Altrak and Digitrak have any photos to share with me. My wife just bought these for my Christmas present! Installation info sort of lacking for my tastes. One look is worth a thousand cross checks! Happy Holidays to all! Bruce Bell Lubbock, Texas RV4 # 2888 ________________________________________________________________________________
Date: Dec 22, 2004
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: Trutrack autopilots in RV4
Bruce Bell wrote: > > Merry Christmas to all! > Any RV4 builders who installed a Altrak and Digitrak have any photos to > share with me. My wife just bought these for my Christmas present! > Installation info sort of lacking for my tastes. One look is worth a > thousand cross checks! > Happy Holidays to all! Sounds like you have been a very good boy! AlTrak installation in an RV-6 (should be very similar to RV-4) here: http://home.hiwaay.net/~sbuc/journal/altrak.htm You will get spoiled to the AlTrak in about...oh.....two minutes! Sam Buchanan ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Trutrack autopilots in RV4
Date: Dec 22, 2004
> > Any RV4 builders who installed a Altrak and Digitrak have any photos to > > share with me. My wife just bought these for my Christmas present! > > Installation info sort of lacking for my tastes. One look is worth a > > thousand cross checks! > > Happy Holidays to all! Bruce, I don't know the RV-4 control column setup very well (at all, really), but I assume if you can't mount the aileron servo under the pilot or copilot's seat, you could do a wing tip installation for the aileron servo. A good example of that setup is Laird Owens' RV-6. He was kind enough to post some photos of it here: http://www.rvproject.com/trutrak.html Also on that page is Tom Prokop's under-seat aileron servo installation. Some photos of my bellcrank-mounted aileron servo on my RV-7, which I assume will be the least useful to you on an RV-4, are here: http://www.rvproject.com/20041011.html )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
Date: Dec 23, 2004
From: Jim Oke <wjoke(at)shaw.ca>
Subject: Re: Newbie Q: Fluting seat ribs
Andrew; I think you have the answer yourself. Flute the seat rib so the bottom flange is straight and the two straight segments on the top are straight individually, then stop there. The gap in between has little to no stiffness and can be left to flop around. When installing the seat ribs in the fuselage, the bottom skins will take care of keeping the bottom flange straight. Later on, the seat pans will keep the top edges straight and in alignment. A fair bit of wobble is normal until the set pans go in. Welcome to the RV-list and happy building! Jim Oke Wpg, MB RV-6A C-GKGZ ----- Original Message ----- From: "Andrew Douglas" <adouglas(at)optonline.net> Subject: RV-List: Newbie Q: Fluting seat ribs > > FNG here...please be patient with what is probably a dumb question. I did > check the list archives, but did not find anything that addresses this. > > I've just recently gotten involved in a half-built RV-7A project, so I'm > still learning the absolute basics. The builder is away for the holidays > and > gave me some homework to do while he's away. > > Said homework is deburring and fluting the seat ribs. > > Now, I understand the whys and wherefores of fluting and flange > straightening, but naturally the reality doesn't *quite* match what I've > been reading. > > Here's the quandary: The center seat ribs (F-715??) have gaps in the upper > surface flanges where they angle up (the thigh support section). So there > are two straight bits of flange on the top of the ribs, whereas the lower > flange is continuous. > > I can flute the rib so that the long lower flange is straight, and so that > the two short upper flanges are straight...but that break in the upper > flange lets the whole rib bow along the upper surface, with the high point > right at the break. > > I don't see any way to make it lie totally flat, since the upper flange is > not continuous...further fluting of the two short upper flanges makes them > bow, but does nothing to straighten the rib overall. > > I hesitate to muck about with this any further for fear that I might be > work-hardening the flutes I've put in, taken out and further manipulated > in > my unsuccessful attempts to make the whole thing lie flat. > > In addition, the entire thing is twisted a fair bit. How the heck do you > deal with that? > > It doesn't take much force to make it lie flat. > > I suspect that this is not a big deal and I should just not worry about > it...things should line up fine once the seat pan is put in place. > > Am I correct? > > Thanks.... > > ----------------------------------------------------- > Andrew Douglas > > > ________________________________________________________________________________
From: Jerry2DT(at)aol.com
Date: Dec 22, 2004
Subject: XP-360 Site...
If I might put in a shameless plug... _http://groups.yahoo.com/group/XP-360Forum/_ (http://groups.yahoo.com/group/XP-360Forum/) Jerry Cochran Yes, signing up for Yahoo is free. Once you join, I suggest you sign up for the Lycoming group on Yahoo. Mahlon Russell of Mattituck Aviation, Don Rivera of Airflow Performance and another FI guru (forgot his name) all are members of that group. Great resource for Lycoming and Lycoming clone engines. Someone recently also started a Superior XP 360 group on Yahoo.. The BINFORD 9000 weighs 3 pounds, so holding it on the manufactured head is NOT a problem. You were using the 1/8" universal rivet set, wheren't you??? ________________________________________________________________________________
Date: Dec 22, 2004
From: <gmcjetpilot(at)yahoo.com>
Subject: Re: Alternator temperature monitor was Apples to
Just a though, some builders may consider temperature sensitive indicating labels. Although, not as nice as thermo-couple/cockpit monitoring for detailed info, it could also be useful. Indicating labels, temp sensitive tape is available many temp ranges and could be placed in several locations to keep track of temps for flight test. Placing them in several locations you could monitor temps under the cowl of accessories like the alternator and any other item you want.You could check to see how hot you Carb heat is, cowl, oil cooler or Battery. ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Re: Alternator temperature monitor was Apples to
Date: Dec 23, 2004
Would you mind to give us a reference for purchasing such as a product, name or part number? Thanks Indiana Larry, RV7 TipUp "SunSeeker" ----- Original Message ----- Subject: RV-List: Re: Alternator temperature monitor was Apples to > > Just a though, some builders may consider temperature sensitive indicating labels. Although, not as nice as thermo-couple/cockpit monitoring for detailed info, it could also be useful. > > Indicating labels, temp sensitive tape is available many temp ranges and could be placed in several locations to keep track of temps for flight test. Placing them in several locations you could monitor temps under the cowl of accessories like the alternator and any other item you want.You could check to see how hot you Carb heat is, cowl, oil cooler or Battery. ________________________________________________________________________________
Subject: ACS 2002 analog module installation RV-8
Date: Dec 23, 2004
From: "Stewart, Michael (ISS Atlanta)" <mstewart(at)iss.net>
Ok Im replying to myself. I spoke with ACS this morning(they read the list) and they are gonna swap out this monster cable for a ribbon cable that will sit flat and head away from the heat sink. This is a perfect solution and it means that the analog module can really be low profile and install in a much smaller space. I told em to forget that monster cable on any installation and go ribbon. The weight alone scared me. Mike -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Stewart, Michael (ISS Atlanta) Subject: RV-List: ACS 2002 analog module installation RV-8 I am having a helluva time finding a good installation location for this thing. Initially I planned on putting it to the bottom of the fwd baggage floor right above the rudder pedals. That was until I saw this monster data cable that plugs in to stick down a couple of inches right into the pedals. So who of you put it where on the 8? Mike S8 Bench flew the GRT/MX20/430, 330 and ACS last night in the dark. KWEL KWEL KWEL stuff. ________________________________________________________________________________
From: HCRV6(at)aol.com
Date: Dec 23, 2004
Subject: Re: Riveting LE To Spar
Jamie: I switched from a 2X to a 3X rivet gun at about the same stage in building that you are at and never looked back. The 3X for me was far easier to control and sets -4 rivets much faster. Just turn the pressure down for the -3 rivets! Harry Crosby Pleasanton, California RV-6, flying, 20+ hours ________________________________________________________________________________
From: <erichweaver(at)cox.net>
Subject: sales tax
Date: Dec 23, 2004
Howdy. Im a newby considering purchase of either a mostly completed kit or a low time, flying RV-6 or 7. Will I save any money on sales tax by traveling out-of-state to buy? Im in California if that makes any difference. If I have to pay sales tax, when would it be assessed? thanks Erich Weaver ________________________________________________________________________________
From: <erichweaver(at)cox.net>
Subject: sales tax
Date: Dec 23, 2004
As often happens, I found the answers to my own questions shortly after asking them. Looks like the tax man is gonna get me one way or another. In case anyone else is interested, this web site seems to cover just about everything on the sales tax/use tax issue for california: http://www.boe.ca.gov/sutax/faqtrans.htm. A quick check of Google indicates other similar sites are available for other states. regards, Erich ________________________________________________________________________________
From: "Ken Beene" <kbeene(at)citilink.com>
Subject: ACS 2002 analog module installation RV-8
Date: Dec 23, 2004
The flat ribbon cable is smaller but it is probably not shielded and can generate a lot of RFI. I know of one person with an early ACS that generated a lot of noise with the round cable. Ken > > Ok Im replying to myself. > I spoke with ACS this morning(they read the list) and they are gonna > swap out this monster cable for a ribbon cable that will sit flat and > head away from the heat sink. > > This is a perfect solution and it means that the analog module can > really be low profile and install in a much smaller space. > > I told em to forget that monster cable on any installation and go > ribbon. The weight alone scared me. > > Mike > ________________________________________________________________________________
Date: Dec 23, 2004
From: sarg314 <sarg314(at)comcast.net>
Subject: teflon hose
I like the idea of using teflon braided steel hose for my oil and fuel lines. An RV-6A builder I know used Earl's Performance Products speed-flex hoses. Looks like pretty good stuff and the fittings and hose are cheaper than the Aeroquip Teflon hoses that Aircraft Spruce carries. My problem is the local retail speed shops don't seem to carry Earl's in a -6 size and a few of the big mail order outfits I contacted rae back ordered. Can any one suggest a source for this product, or perhaps suggest different brand of teflon hose that's good but easier to get? Thanks, -- Tom Sargent, RV-6A, firewall ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: teflon hose
Date: Dec 23, 2004
http://www.aircrafthose.com/ Precision Hose Technology Give 'em a call. Best prices, knowledgeable, FAA approved, comes with documentation, yadda yadda. ;-) )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: "sarg314" <sarg314(at)comcast.net> Subject: RV-List: teflon hose > > I like the idea of using teflon braided steel hose for my oil and fuel > lines. An RV-6A builder I know used Earl's Performance Products > speed-flex hoses. Looks like pretty good stuff and the fittings and > hose are cheaper than the Aeroquip Teflon hoses that Aircraft Spruce > carries. > > My problem is the local retail speed shops don't seem to carry Earl's > in a -6 size and a few of the big mail order outfits I contacted rae > back ordered. > > Can any one suggest a source for this product, or perhaps suggest > different brand of teflon hose that's good but easier to get? > > Thanks, > -- > Tom Sargent, RV-6A, firewall > > ________________________________________________________________________________
Date: Dec 23, 2004
From: Hal Kempthorne <hal_kempthorne(at)sbcglobal.net>
Subject: Re: teflon hose
They can afford to sell them cheap when they are out of stock. Seriously, it is often true that lower priced sellers offer poorer service. Not always but very often. hal sarg314 wrote: My problem is the local retail speed shops don't seem to carry Earl's in a -6 size and a few of the big mail order outfits I contacted rae back ordered. ________________________________________________________________________________
From: "Gordon or Marge Comfort" <gcomfo(at)tc3net.com>
Subject: Dan's New NTSB program
Date: Dec 23, 2004
Subject: RV-List: Dan's New NTSB program Dan, Fuel receipts were obtained from locations along the pilot's route of flight. Based on these receipts, it was calculated that the newly installed engine burned approximately 11.5 gallons of fuel per hour. The total fuel capacity of this airplane was 32 gallons, of which, 26.7 gallons were usable. The pilot purchased 24.6 gallons of fuel in Iola, Kansas, at 1343. WHERE DID THE NTSB GET THE USABLE FUEL OF 26.7 GALLONS? I seems to me that a half a gallon per tank is trapped is much closer or maybe 31 gallons usable. What say you RV-4 drivers? Tom Gummo Apple Valley, CA Harmon Rocket-II Tom: I know of one RV-4 that will draw more than 31 gallons and keep running. They must have dreamed it up. I would question their fuel consumption too, although I suppose 11.5 gph is possible. I once did a cross country in a Cessna 150 that should have burned something over 5 gph but instead burned over 7. The guy I rented it from said "probably had a warped venturi". Thanks a lot, but I did learn not to trust book figures until I had checked for myself. Gordon Comfort N363GC ________________________________________________________________________________
From: "Maureen & Bob Christensen" <mchriste(at)danvilletelco.net>
Subject: Fuel Pump / Primer Switch
Date: Dec 24, 2004
I'm looking for a switch that can control the electric fuel pump and primer solenoid on a RV-8 from one switch . . . Off/On/Mom. Can anyone tell me where to find on and what to ask for? Thanks, Bob ________________________________________________________________________________
From: PSILeD(at)aol.com
Date: Dec 24, 2004
Subject: Re: ACS 2002 analog module installation RV-8
Mike, I met you at Falcon Field when the Falcon RV Squadron had their opening day. In my business we make all kinds of ribbon and other types of cables. Would be happy to make one for you to try out, there is even a round cable with a fanout for ribbon type cable connectors. If you would like one to look at, send me the length and type of connectors on each end and I will build one for you. Paul LeDoux RV-8 Slooooow QB ________________________________________________________________________________
Date: Dec 24, 2004
From: Bobby Hester <bhester(at)hopkinsville.net>
Subject: Re: Fuel Pump / Primer Switch
Maureen & Bob Christensen wrote: > >I'm looking for a switch that can control the electric fuel pump and primer >solenoid on a RV-8 from one switch . . . Off/On/Mom. > >Can anyone tell me where to find on and what to ask for? > >Thanks, >Bob > > I have one on my plane, not flying yet :-( Go here: http://www.bandc.biz/cgi-bin/ez-catalog/cat_display.cgi?11X358218#s700-2-3 I think the one you need is this one: S700-2-51 DPDT (ON) - ON - OFF Switch -- Surfing the Web from Hopkinsville, KY Visit my web site at: http://www.geocities.com/hester-hoptown/RVSite/ RV7A Slowbuild wings-QB Fuse :-) ________________________________________________________________________________
From: "William Couvillon" <wcouv(at)hotmail.com>
Subject: Price Increase - Can I sneek in?
Date: Dec 24, 2004
I knew that Van was going to jack up the prices on 01/01/05, but was unaware of just how much...nearly $500 for my much needed wings! I was going to place my order before the first of the year to avoid this extra cost, but in reviewing the order form, it says "prices are those in effect at time of shipment" and Van's is closed until the 27th for my question. Does this mean that I can't sneek in under the wire because it will be well into January or Feb before they ship my wings? Has anyone else gone through this and has Van's been good about honoring the price at the time of order? Will #91056 http://home.comcast.net/~wcouv/ ________________________________________________________________________________
Date: Dec 24, 2004
From: Mark Grieve <mark(at)macomb.com>
Subject: Re: Dan's New NTSB program
clamav-milter version 0.80j on localhost >I would question their fuel consumption too, although I suppose 11.5 gph is possible. I'm wondering about this as well. Is this a reasonable fuel burn for this engine? Sounds a little thirsty to me. The 11.5 GPH into 26.7 gives 2 hours and 20 minutes. According to the report, he called his wife at 1400 about and the accident happened at 1625. That's 2 hours 25 minutes and the investigator reported dry tanks. More questions than answers. MG ________________________________________________________________________________
From: "Greg Puckett" <rv8er(at)myawai.com>
Subject: Re: Fuel Pump / Primer Switch
Date: Dec 24, 2004
Bob, If you want to go with the sealed mil-spec version from Honeywell, take a look at: http://www.alliedelec.com/catalog/pf.asp?Catalog=Previous <http://www.alliedelec.com/catalog/pf.asp?Catalog=Previous&FN=675.pdf> &FN=675.pdf I used the 2TL1-50 (MS27407-5) for a three position (start disable, start enable, start-mom). I can then either use the start-mom on the panel switch or the momentary switch on the stick grip once the panel switch is in the 'start enable' pos. Your application sounds identical. There are many variations of switch circuitries, locking mechanisms,. to choose from on the Honeywell switches. They are all explained at http://content.honeywell.com/sensing/prodinfo/environment/catalog/379.pd f The sealed Honeywell versions are a bit pricey but I personally think they are worth it. The 2TL1-50 is about $28 from Allied. Greg Puckett Elizabeth CO You wrote: I'm looking for a switch that can control the electric fuel pump and primer solenoid on a RV-8 from one switch . . . Off/On/Mom. Can anyone tell me where to find on and what to ask for? Thanks, Bob ________________________________________________________________________________
From: "Randy Lervold" <randy(at)romeolima.com>
Subject: Re: Price Increase - Can I sneek in?
Date: Dec 24, 2004
> I knew that Van was going to jack up the prices on 01/01/05, but was unaware of just how much...nearly $500 for my much needed wings! I was going to place my order before the first of the year to avoid this extra cost, but in reviewing the order form, it says "prices are those in effect at time of shipment" and Van's is closed until the 27th for my question. Does this mean that I can't sneek in under the wire because it will be well into January or Feb before they ship my wings? Has anyone else gone through this and has Van's been good about honoring the price at the time of order? > > Will #91056 > http://home.comcast.net/~wcouv/ Can't say for sure but I believe if you prepay the order in full then you get the old price. Many companies handle such increases this way. Randy ________________________________________________________________________________
Date: Dec 24, 2004
From: "Ken Simmons" <ken(at)truckstop.com>
Subject: Re: Price Increase - Can I sneek in?
I believe they make an exception at the end of the year. That's why they advertise the price increase. Take a look at this link: http://www.vansaircraft.com/pdf/2005_price_increase.pdf That should answer your question. Ken ---------- Original Message ---------------------------------- From: "William Couvillon" <wcouv(at)hotmail.com> Date: Fri, 24 Dec 2004 11:10:06 -0500 > >I knew that Van was going to jack up the prices on 01/01/05, but was unaware of just how much...nearly $500 for my much needed wings! I was going to place my order before the first of the year to avoid this extra cost, but in reviewing the order form, it says "prices are those in effect at time of shipment" and Van's is closed until the 27th for my question. Does this mean that I can't sneek in under the wire because it will be well into January or Feb before they ship my wings? Has anyone else gone through this and has Van's been good about honoring the price at the time of order? > >Will #91056 >http://home.comcast.net/~wcouv/ > > ________________________________________________________________________________
From: "William King" <bill@kane-king.com>
Subject: Re: Price Increase - Can I sneek in?
Date: Dec 24, 2004
Will I believe that for the end of the year, Van's will allow you to sneek in. You have to order by the 27th (Monday) and you have to pay in full. I read somewhere that they will wave the "price in effect at time of shipment" thing for the end-of-year. Correct me if I'm wrong. Bill King www.kane-king.com ----- Original Message ----- From: "William Couvillon" <wcouv(at)hotmail.com> Subject: RV-List: Price Increase - Can I sneek in? > > I knew that Van was going to jack up the prices on 01/01/05, but was > unaware of just how much...nearly $500 for my much needed wings! I was > going to place my order before the first of the year to avoid this extra > cost, but in reviewing the order form, it says "prices are those in effect > at time of shipment" and Van's is closed until the 27th for my question. > Does this mean that I can't sneek in under the wire because it will be > well into January or Feb before they ship my wings? Has anyone else gone > through this and has Van's been good about honoring the price at the time > of order? > > Will #91056 > http://home.comcast.net/~wcouv/ > > > ________________________________________________________________________________
From: "Ed Bundy" <edbundy(at)velocitus.net>
Subject: Trutrack autopilots
Date: Dec 24, 2004
I used Sam's installation info when I installed my Altrak recently, and it was indeed very helpful. Thanks Sam! I just wanted to post a follow-up to the problem I had with my installation. I ordered mine a few weeks before Thanksgiving because I had a 2000nm trip planned for that week. I had been vacillating on buying an Altrak because I really wanted one, but didn't really want to part with so many $$. However, with this trip looming, I bit the bullet and ordered. Shipping was very quick, and I went to work on it the next week. Utilizing Sam's photos and the enclosed schematic (which is not as scary after you spend some time with it) I had the install completed in about 10 hours. My tips to other -6 drivers: build the harness on the workbench, remove the (sliding) canopy, and take out the seats. Bring every tool you can think of into the baggage compartment with you, and even then you'll go in and out of the airplane about 331 times... After finishing up, I tested the unit on the ground and it seemed to respond well. I then spent another hour of so screwing in the bazillion baggage area fasteners, installing canopy, seats, etc. Started up, turned on Altrak, nothing. The unit would not power up at all. Went flying, tried several times, nothing. Came back down, went home, had to wait several days to get back to it. Took airplane apart again (#2) and tested every wire for proper terminations, shorts, power and ground to unit, etc, and everything was fine. Removed programmer and servo, and put airplane back together (again) so I could fly. Next day, I called Trutrak. They were VERY nice, and the tech asked me to send the unit back for testing. I asked him if he could just send me another unit, because I was leaving in 8 days for my trip. He wanted to see the unit to verify it wasn't an installation error so that I wouldn't end up blowing another one up (understandable, although I had spent sufficient hours verifying that for myself). He said I could send it 2nd day, they would turn it in 24 hours and send it back 2nd day. Excellent customer service. I'll leave it as an exercise for the reader to determine how much it cost me to send a 4# package across the country blue label with $1700 of excess insurance... 5 days later I have a new programmer. I call the tech to ask what happened, and he said the programmer was bad, but nothing was burned or in any way suggested an installation error. Must just be a fluke thing. So, back to the airport, take airplane apart again (#3), reinstall Altrak, turn unit on expecting smoke, fire, or explosion - and, everything seems to be working fine. Whew! Put airplane back together AGAIN, turn unit on during warm up, everything is go. Takeoff, climb, turn unit on, it works! It's holding an altitude perfectly, but the nose is pitching up/down a few degrees in an 8 second phugoid (sp?). I wait a few minutes to see if it will "settle down" but it does not, and it's making me queasy. I try turning the unit on/off a few times and it doesn't change. We leave tomorrow, so I spend several hours taking the airplane apart AGAIN (#4) to try wiring in the slower sensitivity ground wire to a switch that I install on the baggage wall so I can try both speeds without having to take the baggage wall off AGAIN.... Put airplane back together again. Take the airplane up, and none of the servo speeds is any better, it just speeds up or slows down the phugoid. At this point, I'm exhausted, and I still need to get ready for our trip. Land, go home, Email RV list for advice. Thanks for everyone that posted on and off list, consensus was that something is wrong. I had a couple of people off list tell me that it happens sometimes when the pitch is severely out of trim, but I had checked that. Even tried slight up and down out of trim to see if that helped, but no joy. We leave on the trip, and after trying several times to use the Altrak, we give up because it's literally making us sick. So we fly 2000+nm with an altitude hold that I've spent countless hours and $$ on, that I can't use. Very frustrating. Come home, call Altrak, at this point unsure if I even want to mess with this or just ask for a refund, and again tech support is very concerned and it's obvious that they want to get this problem fixed. After describing the problem, and everything I tried, they determine it's either the stepper motor in the servo, or another programmer problem. They figure the programmer is most likely, and offer to send a new one that day. I receive the new unit, and, everyone: Take the airplane apart AGAIN (#5), reinstall the programmer, put the airplane back together, and go fly. And, it works! Perfectly! It's somewhat anticlimactic at this point, but I'm sure I'll really enjoy it on the next trip. I really didn't mean to post a novel, but I wanted to put this out there in case anyone has a similar problem. The people at Trutrak were great, and went out of their way to help in what obviously was a rare problem. It does seem to me however, that maybe their QC needs to be fixed if they can send TWO defective programmers out to the same customer. I'm also glad the airplane was flying, and I didn't have to find out about the problem months or years down the road. I really like the unit, but can't help being a little spooked about possible reliability problems in light of what I've been through. Also, now that I'm finished, I need to take the baggage screws out again so I can replace them all with non-stripped ones. Ed Bundy - RV6A 600+ hours Eagle, Idaho > Bruce Bell wrote: > > > > Merry Christmas to all! > > Any RV4 builders who installed a Altrak and Digitrak have any photos to > > share with me. My wife just bought these for my Christmas present! > > Installation info sort of lacking for my tastes. One look is worth a > > thousand cross checks! > > Happy Holidays to all! > > > Sounds like you have been a very good boy! AlTrak installation in an > RV-6 (should be very similar to RV-4) here: > > http://home.hiwaay.net/~sbuc/journal/altrak.htm > > You will get spoiled to the AlTrak in about...oh.....two minutes! > > Sam Buchanan --- ________________________________________________________________________________
From: "William Couvillon" <wcouv(at)hotmail.com>
Subject: Price Increase - Can I sneek in?
Date: Dec 24, 2004
Thanks for the responses....answers my question! ________________________________________________________________________________
From: "Tim Lewis " <Tim_Lewis(at)msm.umr.edu>
Date: Dec 24, 2004
Subject: Ice formation in auto fuel in flight
For several years I've used auto gas in the right tank of my RV-6A, reserving the left tank for avgas only. Several years ago, while flying in the winter at altitude (well below freezing) my RV- 6's engine lost power. I switched tanks to my pure avgas tank, and power returned. As best I could tell, water in the auto gas had come out of solution at the reduced temperature of this flight, turned to ice/slush, and clogged the fuel system (fuel pickup finger strainer, perhaps). I landed, drained a good deal of gas from the right tank by removing the tank's drain, added avgas to the tank, and proceeded without incident. I thought the problem was the crummy (7-11) gas I was using, that often contained water (found when sumping tanks). I switched to a better brand of auto gas (BP), and have had no further problems until today. Today I left Virginia with one tank of (mostly) auto gas and one tank of pure avgas. I burned the right (autogas) tank down to 1/4 tank or less, landed in Indiana, and refilled both tanks with avgas. After about an hour of flight on the right tank (the tank that had a small amount of auto gas mixed with 3/4 tank of avgas) the engine lost power. I switched to the other (avgas only) tank, and power returned. Switching back and forth confirmed that the right tank was blocked... fuel flow would immediately drop when the right tank was selected. I landed, removed the tank drain, drained out a couple of cups of gas, fueled the plane with avgas, and continued the flight (takeoff used the avgas-only tank, of course). After perhaps 1/2 hour of full power flight on the right tank, fuel flow from the right tank stopped again. I was able to complete the flight on the left (avgas only) tank. I'm puzzled. The flight to Indiana (no fuel problems) saw temps of about 17(F). I saw temps of about 10(F) on the second leg... not a lot colder, and the tank had less than 1/4 tank of auto gas at the beginning of the second leg, so why did the problem occur then, and recur after I'd drained the tank? Has anyone else had a similar experience? Any ideas on a solution? I'm very hesitant to use an automotive "dry gas" product. I've heard warnings against using these (mostly alcohol) products with aircraft. Thanks, Tim Lewis RV-6A N47TD, 707 hrs RV-10 under construction ________________________________________________________________________________
From: RobHickman(at)aol.com
Date: Dec 24, 2004
Subject: ACS 2002 analog module Cable and Support
>>I assume you mean this: Whichever cable you use it will be unshielded and >>cause lots of problems with RFI. We offer 4 different cables. 1. 18" Ribbon 2. 2.5' Shielded Round Cable 3. 5' Shielded Round Cable 4. 15' Shielded Round Cable. Used for Long-EZ and Burkut None of the cables will "cause lots of problems with RFI" The only RFI problems that we have had were are on very early units that did not have a filter on the internal 3" cable that connects the LCD panel to the circuit board. If anyone ever has a question please contact me. I am usually available 7 days a week 365 days a year. I doubt that anyone has better support than we do. My cell phone number is always on the company answering machine. Here are the ways to get help: 1. Email _Rob@Advanced-Flight-Systems.com_ (mailto:Rob@Advanced-Flight-Systems.com) 2. Company Phone: (503) 598-7727 3. Cell Phone: (503) 701-5042 (I always have the cell 24/7) 4. Fly over to my house OR40 , On a nice day there are usually RV's in the yard and Jennifer might even make lunch. We have sold hundreds of systems and we have had very few problems, if we did would I give out my cell phone number? Rob Hickman Advanced Flight Systems, Inc. Advanced Engine Monitoring - Advanced AOA Systems ________________________________________________________________________________
From: "Douglas A. Fischer" <dfischer(at)iserv.net>
Subject: Re: Price Increase - Can I sneek in?
Date: Dec 24, 2004
clamav-milter version 0.80j on mail2.iserv.net This is the exact situation I was in last year when I ordered my wings. I sent the form with the "yes" circled in the "Authorization to Use Credit Card for Final Payment" line. It locked the price and they didn't final bill until the kit shipped (the kit arrived in February). Doug Fischer 90706 Wings ----- Original Message ----- From: "William Couvillon" <wcouv(at)hotmail.com> Subject: RV-List: Price Increase - Can I sneek in? > > I knew that Van was going to jack up the prices on 01/01/05, but was unaware of just how much...nearly $500 for my much needed wings! I was going to place my order before the first of the year to avoid this extra cost, but in reviewing the order form, it says "prices are those in effect at time of shipment" and Van's is closed until the 27th for my question. Does this mean that I can't sneek in under the wire because it will be well into January or Feb before they ship my wings? Has anyone else gone through this and has Van's been good about honoring the price at the time of order? > > Will #91056 > http://home.comcast.net/~wcouv/ > > ________________________________________________________________________________
From: "cgalley" <cgalley(at)qcbc.org>
Subject: Re: Ice formation in auto fuel in flight
Date: Dec 24, 2004
I will make a WAG. The fuel lines from the right tank and left tank are different. The difference that matters is there is a low spot in the right line when water collects when you are in flight. Water freezes and engine stops. Down on the ground it is warmer, ice or slush melts and you are able to drain. Here is another WAG if the first isn't the answer. There might be some debris in the right line like a piece of Teflon tape that plugs the line. Hopefully you haven't used Teflon tape in your oil, vacuum, or gas lines. > Teflon tape is a great product for water pipe and air compressor > fittings. It makes the tightening and sealing of pipe fittings easy as > it reduces the necessary torque to make the seal. The tape is unaffected > by most chemicals and will not dissolve in water, gasoline or fuel oil. > > So what's not to like? The fact that it doesn't dissolve is the real > problem. Any particle of tape that gets into the system can and will > plug small openings. If the tape is applied correctly so that the first > thread is not covered, then a piece of tape will not shear off and get > into the system THIS time. Many people have done this without a problem. > > BUT if the fitting using the tape is ever removed and re-installed, the > tape shards from the first use are in the fitting threads. It is easy > to clean the male fitting as you can see when you have it all removed. > It is almost impossible to remove the tape remains from the female > internal threads. Any pieces that are missed get forced into your system > when the fitting re-assembled. They will be circulated thru the system > whether it is fuel, oil, air or vacuum until these pieces get to a small > opening, like a carb jet. It will plug it up. The engine will stop, or > not get proper lubrication. > > I understand that a small piece of tape will cause the malfunction and > destruction of a vacuum pump. Every replacement pump comes with a > warning that the warrantee is void if you use Teflon tape or any other > sealer. > > then sets so that the proper rotation of fitting like an elbow is > maintained. It has powdered Teflon so a fitting can be easily tightened. > The setting is due to a "crazy" type glue. Most fittings can also > be sealed with simple cheap pipe dope that also uses powdered Teflon. So if you are a "tape user" start checking out the lines. The big problem is listed above that if you remove a fitting, the threads need to be very carefully cleaned to avoid pushing the little tape pieces back in the system that you are cleaning. Cy Galley - Chair, AirVenture Emergency Aircraft Repair A Service Project of Chapter 75 EAA Safety Programs Editor - TC EAA Sport Pilot ----- Original Message ----- From: "Tim Lewis " <Tim_Lewis(at)msm.umr.edu> Subject: RV-List: Ice formation in auto fuel in flight > > For several years I've used auto gas in the right tank of my RV-6A, reserving the left > tank for avgas only. > > Several years ago, while flying in the winter at altitude (well below freezing) my RV- > 6's engine lost power. I switched tanks to my pure avgas tank, and power returned. > As best I could tell, water in the auto gas had come out of solution at the reduced > temperature of this flight, turned to ice/slush, and clogged the fuel system (fuel > pickup finger strainer, perhaps). I landed, drained a good deal of gas from the right > tank by removing the tank's drain, added avgas to the tank, and proceeded without > incident. I thought the problem was the crummy (7-11) gas I was using, that often > contained water (found when sumping tanks). I switched to a better brand of auto > gas (BP), and have had no further problems until today. > > Today I left Virginia with one tank of (mostly) auto gas and one tank of pure avgas. I > burned the right (autogas) tank down to 1/4 tank or less, landed in Indiana, and > refilled both tanks with avgas. > > After about an hour of flight on the right tank (the tank that had a small amount of > auto gas mixed with 3/4 tank of avgas) the engine lost power. I switched to the other > (avgas only) tank, and power returned. Switching back and forth confirmed that the > right tank was blocked... fuel flow would immediately drop when the right tank was > selected. > > I landed, removed the tank drain, drained out a couple of cups of gas, fueled the > plane with avgas, and continued the flight (takeoff used the avgas-only tank, of > course). After perhaps 1/2 hour of full power flight on the right tank, fuel flow from > the right tank stopped again. I was able to complete the flight on the left (avgas only) > tank. > > I'm puzzled. The flight to Indiana (no fuel problems) saw temps of about 17(F). I > saw temps of about 10(F) on the second leg... not a lot colder, and the tank had less > than 1/4 tank of auto gas at the beginning of the second leg, so why did the problem > occur then, and recur after I'd drained the tank? > > Has anyone else had a similar experience? Any ideas on a solution? I'm very > hesitant to use an automotive "dry gas" product. I've heard warnings against using > these (mostly alcohol) products with aircraft. > > Thanks, > > Tim Lewis > RV-6A N47TD, 707 hrs > RV-10 under construction > > ________________________________________________________________________________
From: Tailgummer(at)aol.com
Date: Dec 24, 2004
Subject: Re: ACS 2002 analog module Cable and Support
Rob, your product is outstanding and your tech support is stellar. Thanks!!!!! John D'onofrio (_Tailgummer(at)aol.com_ (mailto:Tailgummer(at)aol.com) ) ________________________________________________________________________________
From: Don Diehl <diehldon(at)comcast.net>
Subject: Re: Ice formation in auto fuel in flight
Date: Dec 24, 2004
Water and gasoline require alcohol to form a solution. Given enough water and low enough temperature the water will come out of solution and freeze, causing the problem you describe. Gasoline cut with alcohol should be labeled as such but requirements and enforcement are uncertain. Arco and BP are "gasohol" blends here in Washington so are avoided for aviation fuel. Don Diehl Bremerton WA More than 2,500 happy hours of C-170, C-195 and RV-4 on auto gas. On Dec 24, 2004, at 16:45, Tim Lewis wrote: > > For several years I've used auto gas in the right tank of my RV-6A, > reserving the left > tank for avgas only. > > Several years ago, while flying in the winter at altitude (well below > freezing) my RV- > 6's engine lost power. I switched tanks to my pure avgas tank, and > power returned. > As best I could tell, water in the auto gas had come out of solution > at the reduced > temperature of this flight, turned to ice/slush, and clogged the fuel > system (fuel > pickup finger strainer, perhaps). > ________________________________________________________________________________
Date: Dec 25, 2004
From: Charlie Brame <chasb(at)satx.rr.com>
Subject: Teflon Hose
Try Earl's Indy at: 1-800-331-4639. This outfit is in Indianapolis. They have been very helpful to me and quick to produce whatever I have asked for. Address is: 302 Gasoline Alley, Indianapolis, IN 46222. Email: www.earlsindy.com Local phone: 317/241-0318 fax: 317/247-1128 Charlie Brame RV-6A N11CB San Antonio ------------------------------- > From: sarg314 > Subject: RV-List: teflon hose > > > I like the idea of using teflon braided steel hose for my oil and fuel > lines. An RV-6A builder I know used Earl's Performance Products > speed-flex hoses. Looks like pretty good stuff and the fittings and > hose are cheaper than the Aeroquip Teflon hoses that Aircraft Spruce > carries. > > My problem is the local retail speed shops don't seem to carry Earl's > in a -6 size and a few of the big mail order outfits I contacted rae > back ordered. > > Can any one suggest a source for this product, or perhaps suggest > different brand of teflon hose that's good but easier to get? > > Thanks, > -- > Tom Sargent, RV-6A, firewall > > ________________________________________________________________________________
From: "Paul Rice" <rice737(at)msn.com>
Subject: Re: Price Increase - Can I sneek in?
Date: Dec 24, 2004
Hey Will, Go ahead an order the wings, you just have to pay for them in full before the 31st of DEC. I have to call them on the 27th to finish paying for my QB RV-8. They told me that things would be going up 1 to 3 percent on Jan. 1. Max out the credit card and save the money for something on the panel Merry Christmas & Happy Holidays, Paul ----- Original Message ----- From: "William Couvillon" <wcouv(at)hotmail.com> Subject: RV-List: Price Increase - Can I sneek in? > > I knew that Van was going to jack up the prices on 01/01/05, but was > unaware of just how much...nearly $500 for my much needed wings! I was > going to place my order before the first of the year to avoid this extra > cost, but in reviewing the order form, it says "prices are those in effect > at time of shipment" and Van's is closed until the 27th for my question. > Does this mean that I can't sneek in under the wire because it will be > well into January or Feb before they ship my wings? Has anyone else gone > through this and has Van's been good about honoring the price at the time > of order? > > Will #91056 > http://home.comcast.net/~wcouv/ > > > ________________________________________________________________________________
From: <sears(at)searnet.com>
Subject: Re: Ice formation in auto fuel in flight
Date: Dec 25, 2004
> For several years I've used auto gas in the right tank of my RV-6A, reserving the left > tank for avgas only. > This is something I've never done. I use autogas in both tanks because I buy avgas only a couple of times a year. I've been doing that since 1986 and in Scooter since early 2000 when I felt the engine breakin was complete enough. > Several years ago, while flying in the winter at altitude (well below freezing) my RV- > 6's engine lost power. I switched tanks to my pure avgas tank, and power > returned. As best I could tell, water in the auto gas had come out of solution at the > reduced temperature of this flight, turned to ice/slush, and clogged the fuel system > (fuel pickup finger strainer, perhaps). I landed, drained a good deal of gas from the > right tank by removing the tank's drain, added avgas to the tank, and proceeded > without incident. I thought the problem was the crummy (7-11) gas I was using, that > often contained water (found when sumping tanks). I switched to a better brand of > auto gas (BP), and have had no further problems until today. > Hmmm. That's interesting. From your note, I got the impression you continued using the cheap gas knowing full well that it contained water, from time to time. In all the years I've been buying auto gas for my airplanes, water in the gas has not been a problem. Well, I must admit that I sometimes get a little in the tanks due to the flush caps; but, I've found none in the gas I've bought. My question would be to ask why you used the bad gas knowing it was bad. Thankfully, you wisened up and started buying gas from a better quality, I hope, gas station. > Today I left Virginia with one tank of (mostly) auto gas and one tank of pure avgas. > I burned the right (autogas) tank down to 1/4 tank or less, landed in Indiana, and > refilled both tanks with avgas. After about an hour of flight on the right tank (the > tank that had a small amount of auto gas mixed with 3/4 tank of avgas) the engine > lost power. I switched to the other (avgas only) tank, and power returned. > Switching back and forth confirmed that the right tank was blocked... fuel flow > would immediately drop when the right tank was selected. > > I landed, removed the tank drain, drained out a couple of cups of gas, fueled the > plane with avgas, and continued the flight (takeoff used the avgas-only tank, of > course). After perhaps 1/2 hour of full power flight on the right tank, fuel flow from > the right tank stopped again. I was able to complete the flight on the left (avgas > only) tank. > Hmm. The big question here is did you introduce water in the tank when you filled it with avgas. One of the reasons we check our gas is that we can get water in the tank, no matter what kind of gas we use. Avgas can contain water, and goodness knows what else, also. The fact that you flew out almost all of the first tank of gas, that was auto gas, told me you probably didn't have a problem with the auto gas. It must have been the avgas, or something else. Otherwise, I'd think you'd have had the problem on the first leg of your flight. > I'm puzzled. The flight to Indiana (no fuel problems) saw temps of about 17(F). I > saw temps of about 10(F) on the second leg... not a lot colder, and the tank had less > than 1/4 tank of auto gas at the beginning of the second leg, so why did the problem > occur then, and recur after I'd drained the tank? > Is it possible that the avgas had some water in it that was not given enough time to settle so that you could drain it off? That does happen, from time to time. That's why it's good to let the gas settle for a bit before checking it. Granted, most of us don't do that; but, I've read that we should do that, anyway. You might have found that the avgas was the culprit, this time. It does happen. :-) Unlike good gas stations, FBOs generally don't have the large fuel flows that the gas stations do. If you buy gas from one that doesn't do a good job of checking for water, you could end up with some of it in your tanks, just as you did with the 7-11 gas . However, you should have seen the same results in the other tank, if that happened. Who knows? > Has anyone else had a similar experience? Any ideas on a solution? I'm very > hesitant to use an automotive "dry gas" product. I've heard warnings against using > these (mostly alcohol) products with aircraft. > I have no idea; but, it could be you have a low spot that's collecting water. However, it would have to be somewhere between the tank and the inside of the fuse. The fuse should be warm enough, if you have cabin heat, to keep things from freezing. The engine compartment is surely warm enough. Do you have a gascolator between your tank and the inside of the fuse? I guess one reason I may not have encountered this situation is that I don't fly when it's that cold. I limit my flying to temps above 30F, most of the time. I've flown when it's colder; but, it wasn't fun. Still, I seldom see water in my tanks. When I do, it's from condensation or from a prior rain. Then, it's only a few drops in the tank sump and has never caused an engine stoppage. As for the "gas dry" product, I'm not sure that it would harm anything; but, it could, I guess. We don't know what ingredients it has and what impacts it can make on the sealer, fuel system parts, etc. Maybe small amounts won't hurt anything. I've been reluctant to try it. One would think it would have similar impacts on auto fuel systems, though. I know I didn't answer your problem; but, I've not had any problems with my auto gas usage. I also know we don't have alcohol in our gas, locally. I've tested for it and asked about it. That may be the difference. Jim Sears in KY RV-6A N198JS (Scooter, 300+ hours on auto gas) RV-7A #70317 (Working on wings.) EAA Tech Counselor ________________________________________________________________________________
From: Hopperdhh(at)aol.com
Date: Dec 25, 2004
Subject: Re: Ice formation in auto fuel in flight
Tim, I used auto gas in my C-150 for 4 years and never had a problem like you describe. There should be cars sitting all along the highways if there is much water at all in auto gas. Car fuel systems aren't any more immune to water than our airplanes are. I would look for how water is getting into that right tank. Perhaps a bad O-ring on the fuel cap, or some other strange leak. Dan Hopper RV-7A (Flying -- still not painted) ________________________________________________________________________________
Subject: ACS 2002 out of box experience
Date: Dec 25, 2004
From: "Stewart, Michael (ISS Atlanta)" <mstewart(at)iss.net>
Rob Great Work on the cabling issue. I have bench flown the unit and my initial impressions are this: 1. Out of the box I was very impressed with the quality of the sensors and the thoroughness of the labeling and so forth. 2. Just a few install issues that I hope to get worked out in the docs. As an example it says "don't connect the mac servos directly to the ACS 2002." OK so right above it it says "the system is designed to work with the MAC servos." Sooooo... Which is it? What wire goes where? Do I need a 1k resistor to get the voltage drop you need? Spoon feed me please. 3. The screen is awesome. 4. In several places in the doc there are "????" in there that look like place holders where you meant to put in very important information. A search of the doc for these will yield quite a few. 5. I was surprised not to have a wire to annunciate a warning light. Yes you have audio, yes you have the unit indicating a problem, but a visual indicator in the field of view, which you unit may not be in, would be a feature that other units have that you do not. 6. There are several places where you took great care in explaining things with very nice pictures. Other areas Im scratching me head. 7. There are 2 9 pin db connectors on the back of the display with absolutely no wiring diagram for them. This looks like a tremendous oversight. A straight fwd index with pin outs is a must. As a rule, spoon feed the customer and don't give them (me) ANY room for screwing up. These are my first days impressions. Mike Stewart -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of RobHickman(at)aol.com Subject: RV-List: ACS 2002 analog module Cable and Support >>I assume you mean this: Whichever cable you use it will be unshielded and >>cause lots of problems with RFI. We offer 4 different cables. 1. 18" Ribbon 2. 2.5' Shielded Round Cable 3. 5' Shielded Round Cable 4. 15' Shielded Round Cable. Used for Long-EZ and Burkut None of the cables will "cause lots of problems with RFI" The only RFI problems that we have had were are on very early units that did not have a filter on the internal 3" cable that connects the LCD panel to the circuit board. If anyone ever has a question please contact me. I am usually available 7 days a week 365 days a year. I doubt that anyone has better support than we do. My cell phone number is always on the company answering machine. Here are the ways to get help: 1. Email _Rob@Advanced-Flight-Systems.com_ (mailto:Rob@Advanced-Flight-Systems.com) 2. Company Phone: (503) 598-7727 3. Cell Phone: (503) 701-5042 (I always have the cell 24/7) 4. Fly over to my house OR40 , On a nice day there are usually RV's in the yard and Jennifer might even make lunch. We have sold hundreds of systems and we have had very few problems, if we did would I give out my cell phone number? Rob Hickman Advanced Flight Systems, Inc. Advanced Engine Monitoring - Advanced AOA Systems ________________________________________________________________________________
From: "Jerry Calvert" <rv6(at)cox.net>
Subject: Re: Teflon Hose
Date: Dec 25, 2004
I used teflon hose on my -6 including the the brake lines. Baker Precision has great prices and they use the thick walled aviation grade teflon. I used all steel fittings and the hoses are simple to build. They sell prebuilt -3 hoses that are perfect for the brake lines. I used them in the cockpit on the dual brake cylinders. They WILL NOT leak! http://www.bakerprecision.com/hose.htm Jerry Calvert N296JC RV6 ----- Original Message ----- From: "Charlie Brame" <chasb(at)satx.rr.com> Subject: RV-List: Teflon Hose > > Try Earl's Indy at: 1-800-331-4639. > > This outfit is in Indianapolis. They have been very helpful to me and > quick to produce whatever I have asked for. > > Address is: 302 Gasoline Alley, Indianapolis, IN 46222. Email: > www.earlsindy.com > Local phone: 317/241-0318 fax: 317/247-1128 > > Charlie Brame > RV-6A N11CB > San Antonio > > ------------------------------- > > > > From: sarg314 > > Subject: RV-List: teflon hose > > > > > > I like the idea of using teflon braided steel hose for my oil and fuel > > lines. An RV-6A builder I know used Earl's Performance Products > > speed-flex hoses. Looks like pretty good stuff and the fittings and > > hose are cheaper than the Aeroquip Teflon hoses that Aircraft Spruce > > carries. > > > > My problem is the local retail speed shops don't seem to carry Earl's > > in a -6 size and a few of the big mail order outfits I contacted rae > > back ordered. > > > > Can any one suggest a source for this product, or perhaps suggest > > different brand of teflon hose that's good but easier to get? > > > > Thanks, > > -- > > Tom Sargent, RV-6A, firewall > > > > > > ________________________________________________________________________________
Date: Dec 25, 2004
From: Rob Prior <rv7(at)b4.ca>
Subject: Re: Ice formation in auto fuel in flight
Tim Lewis wrote: > >For several years I've used auto gas in the right tank of my RV-6A, reserving the left >tank for avgas only. > > I know it would violate your pattern for several years, but have you tried running pure AvGas in the right tank, and pure Auto Gas in the left tank? If the problem is really with the Auto Gas, the problem should move with the gas. If the problem is actually with your fuel system (clogged line somewhere, perhaps, or trapped water in a low spot) then you should be able to identify it. -Rob ________________________________________________________________________________
Date: Dec 25, 2004
From: sarg314 <sarg314(at)comcast.net>
Subject: Re: Teflon Hose
Jerry: Thanks for the tip. It sounds like you used the Earl's hose. Can you tell me what size firesleeve you used over it? Is the size of the firesleeve determined by the size of the hose, or the size of the fittings on the hose? Jerry Calvert wrote: > >I used teflon hose on my -6 including the the brake lines. Baker Precision >has great prices and they use the thick walled aviation grade teflon. I >used all steel fittings and the hoses are simple to build. They sell >prebuilt -3 hoses that are perfect for the brake lines. I used them in the >cockpit on the dual brake cylinders. They WILL NOT leak! > > > ________________________________________________________________________________
From: "Jerry Calvert" <rv6(at)cox.net>
Subject: Re: Teflon Hose
Date: Dec 25, 2004
Order by the dash number. -6 hose uses -6 firelseeve. Here is the fire sleeve on Bakers site: http://www.bakerprecision.com/insulat.htm Jerry Calvert N296JC RV6 ----- Original Message ----- From: "sarg314" <sarg314(at)comcast.net> Subject: Re: RV-List: Teflon Hose > > Jerry: > Thanks for the tip. It sounds like you used the Earl's hose. Can > you tell me what size firesleeve you used over it? Is the size of the > firesleeve determined by the size of the hose, or the size of the > fittings on the hose? > > Jerry Calvert wrote: > > > > >I used teflon hose on my -6 including the the brake lines. Baker Precision > >has great prices and they use the thick walled aviation grade teflon. I > >used all steel fittings and the hoses are simple to build. They sell > >prebuilt -3 hoses that are perfect for the brake lines. I used them in the > >cockpit on the dual brake cylinders. They WILL NOT leak! > > > > > > > > ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: ACS 2002 out of box experience
Date: Dec 25, 2004
> 7. There are 2 9 pin db connectors on the back of the display with > absolutely no wiring diagram for them. This looks like a tremendous > oversight. A straight fwd index with pin outs is a must. Mike, http://www.advanced-control-systems.com/public/ACS2002_CD_IMAGE/ACS2002_System_Manual_V2_3.pdf It's all in there...see page 27 for the audio connection pinouts. Here's what it says: RS-232 Port 2 and Sound connections DB-9 Pin Description 4 26 Ohm Speaker Audio Output 5 Ground 6 - 7 - 8 - 9 560 Ohm Audio Output And the PC connection is covered here: http://www.advanced-control-systems.com/public/ACS2002_CD_IMAGE/50906_Field_Programming_Cable.pdf I installed an "early" ACS2002 and even then had no shortage of information for installation. It's all in there if you look for it! ;-) )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
From: RobHickman(at)aol.com
Date: Dec 25, 2004
Subject: Re: ACS 2002 out of box experience
> Just a few install issues that I hope to get worked out in the docs. >?As an example it says "don't connect the mac servos directly to the ACS >2002." OK so right above it it says "the system is designed to work with >the MAC servos." Sooooo... Which is it? What wire goes where? Do I need >a 1k resistor to get the voltage drop you need? Spoon feed me please. Sorry for the confusion: The manual actually says the following: The system is designed to read the position transducer that is in the MAC trim servo. The MAC servo has 5 wires. The two white wires are for motor operation and the color-striped wires are for the position transducer. If the indicator is reversed you will need to swap the orange and blue striped wires. CAUTION: DO NOT connect the MAC indicators and the ACS2002 to the MAC trim servos. The MAC trim indicators are +12V and the ACS2002 is +10V. I will change the manual next week to make this more clear. You do not want to connect the MAC INDICATORS and the ACS2002. All you need to do is connect the MAC servos 3 colored wires to the ACS using the schematic on page: 20 and DO NOT CONNECT the MAC LED Indicators. You do NOT need resistors. Blue Wire +10V Orange Wire Common Green Wire to (Aileron or Elevator) input on the ACS The connections for the Screen ports are on page 19 of the manual. We provide the cable for programming so you do not need the connections I hope this helps, Rob ________________________________________________________________________________
From: HCRV6(at)aol.com
Date: Dec 25, 2004
Subject: Re: teflon hose
In a message dated 12/23/04 3:34:16 PM Pacific Standard Time, sarg314(at)comcast.net writes: << My problem is the local retail speed shops don't seem to carry Earl's in a -6 size and a few of the big mail order outfits I contacted rae back ordered. >> Tom: I suggest you ask the dealer to order the fittings and hose you need. I used quite a few Earl's fittings on my RV-6 and nearly all had to ordered by the local Earl's dealer. If that doesn't work contact Earl's directly and ask them where to obtain what you need. You're right, it seems to be good stuff Harry Crosby Pleasanton, California RV-6, flying, 20+ hours so far. ________________________________________________________________________________
From: "Maureen & Bob Christensen" <mchriste(at)danvilletelco.net>
Subject: Graphic EIS
Date: Dec 25, 2004
There seem to be a number of reasonably good choice in a Graphical EIS! ACS, Vision Micro, JPI, IK, AIM, and Grand Rapids. I've seen some comments on ACS recently, and have searched the archives but would appreciate current thoughts . . . the good, the bad and the ugly?! Thanks! and Happy New Year! Bob ________________________________________________________________________________
From: "tom" <tom(at)mstay.com>
Subject: Re: Graphic EIS
Date: Dec 25, 2004
The ACS is a well designed device and their support is very good. I am a satisfied customer. Tom Nalevanko CMA ________________________________________________________________________________
Date: Dec 25, 2004
From: sarg314 <sarg314(at)comcast.net>
Subject: Re: Teflon Hose
Jerry: What has confused me about the fire sleeve size is that different manufacturers -6 hoses have different O.D.'s. Aeroquip 666 teflon hose has O.D. of 0.466, while Earl's -6 hose is 0.546 O.D. I guess aeroquip -6 firesleeve fits aeroquip -6 hose, but probably not an Earl's -6 Does Earls make their own firesleeve, or do I use a -8 aeroquip firesleeve to fit a -6 earl's hose, or....? Jerry Calvert wrote: > >Order by the dash number. -6 hose uses -6 firelseeve. > >Here is the fire sleeve on Bakers site: >http://www.bakerprecision.com/insulat.htm > >Jerry Calvert >N296JC RV6 > >----- Original Message ----- >From: "sarg314" <sarg314(at)comcast.net> >To: >Subject: Re: RV-List: Teflon Hose > > > > >> >>Jerry: >> Thanks for the tip. It sounds like you used the Earl's hose. Can >>you tell me what size firesleeve you used over it? Is the size of the >>firesleeve determined by the size of the hose, or the size of the >>fittings on the hose? >> >>Jerry Calvert wrote >> ________________________________________________________________________________
From: "Ron Burden" <crb(at)commspeed.net>
Subject: Re: RV-List Digest: 20 Msgs - 12/23/04
Date: Dec 26, 2004
Hi List, I am a new builder (RV7A empennage) in Cottonwood, AZ. I have been unable to locate a reasonable source for powdered Alodine or Iridite 14-2. If any of you have some left over from your project that you would like to sell and are within a few hours drive of northern Arizona, please let me know. Thanks in advance for your help, Ron crb@commspeed .net ________________________________________________________________________________
From: "Jerry Calvert" <rv6(at)cox.net>
Subject: Re: Teflon Hose
Date: Dec 26, 2004
I don't thinke the hose size is going to make that much difference. The fire sleeve has to slide on over the fittings once the hose is built and the fittings are larger than the hose. The -6 nuts on hose fittings should be fairly comparable in size I would think. I ordered all fittings, hose, and sleeve from Baker Precision and all fit nicely. Jerry Calvert N296JC RV6 ----- Original Message ----- From: "sarg314" <sarg314(at)comcast.net> Subject: Re: RV-List: Teflon Hose > > Jerry: > What has confused me about the fire sleeve size is that different > manufacturers -6 hoses have different O.D.'s. Aeroquip 666 teflon hose > has O.D. of 0.466, while Earl's -6 hose is 0.546 O.D. I guess aeroquip > -6 firesleeve fits aeroquip -6 hose, but probably not an Earl's -6 Does > Earls make their own firesleeve, or do I use a -8 aeroquip firesleeve to > fit a -6 earl's hose, or....? > > Jerry Calvert wrote: > > > > >Order by the dash number. -6 hose uses -6 firelseeve. > > > >Here is the fire sleeve on Bakers site: > >http://www.bakerprecision.com/insulat.htm > > > >Jerry Calvert > >N296JC RV6 > > > >----- Original Message ----- > >From: "sarg314" <sarg314(at)comcast.net> > >To: > >Subject: Re: RV-List: Teflon Hose > > > > > > > > > >> > >>Jerry: > >> Thanks for the tip. It sounds like you used the Earl's hose. Can > >>you tell me what size firesleeve you used over it? Is the size of the > >>firesleeve determined by the size of the hose, or the size of the > >>fittings on the hose? > >> > >>Jerry Calvert wrote > >> > > ________________________________________________________________________________
From: "james frierson" <tn3639(at)hotmail.com>
Subject: RV Fly-in
Date: Dec 26, 2004
I was looking at the Sun-n-Fun web site this morning and noticed that there is an RV fly in next month. Seems to be the third year they have done it. Has anybody been in the past? Looks like there will be some prizes for different things. Here is the web site. http://www.sun-n-fun.org/content/events/details.asp?eventid=67§ion=yearround&body=events Scott Frierson RV6-A Flying ________________________________________________________________________________
From: "Patrick Kelley" <webmaster(at)flion.com>
Subject: Re: RV-List Digest: 20 Msgs - 12/23/04
Date: Dec 26, 2004
Aircraft Spruce has powdered alodine, but it's in a huge quantity. For a more reasonable amount and cost, I had good luck with the liquid stuff. Patrick Kelley - RV-6A - Flagstaff, AZ -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Ron Burden Subject: RV-List: Re: RV-List Digest: 20 Msgs - 12/23/04 Hi List, I am a new builder (RV7A empennage) in Cottonwood, AZ. I have been unable to locate a reasonable source for powdered Alodine or Iridite 14-2. If any of you have some left over from your project that you would like to sell and are within a few hours drive of northern Arizona, please let me know. Thanks in advance for your help, Ron crb@commspeed .net ________________________________________________________________________________
From: "J D Newsum" <jnewsum1(at)msn.com>
Subject: Re: RV-List Digest: 20 Msgs - 12/23/04
Date: Dec 26, 2004
Ron, I'm an RV6 builder located in North Phoenix AZ. I bought 10lbs of Iridite 14-2 from Allied Plating Supplies in Fl. in August this year (2004). 10 lbs was the minimum order. I would be glad to sell you a couple of pounds. 1 lb. of Iridite will make 10 gallons of liquid Alodine solution. Works great. Contact me off list if you are interested at jnewsum1(at)msn.com Dave Newsum -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Ron Burden Subject: RV-List: Re: RV-List Digest: 20 Msgs - 12/23/04 Hi List, I am a new builder (RV7A empennage) in Cottonwood, AZ. I have been unable to locate a reasonable source for powdered Alodine or Iridite 14-2. If any of you have some left over from your project that you would like to sell and are within a few hours drive of northern Arizona, please let me know. Thanks in advance for your help, Ron crb@commspeed .net ________________________________________________________________________________
From: "Ollie Washburn" <ollie-6a(at)prodigy.net>
Subject: Re: RV Fly-in
Date: Dec 26, 2004
Good RV fly-in with over 100 RV's last year.Check http://www.rotaryaviation.com/VAF-FL-Wing.html for more info. Ollie 6A Central Fl. ----- Original Message ----- From: "james frierson" <tn3639(at)hotmail.com> Subject: RV-List: RV Fly-in > > I was looking at the Sun-n-Fun web site this morning and noticed that > there > is an RV fly in next month. Seems to be the third year they have done it. > Has anybody been in the past? Looks like there will be some prizes for > different things. > Here is the web site. > > http://www.sun-n-fun.org/content/events/details.asp?eventid=67§ion=yearround&body=events > > Scott Frierson > RV6-A Flying > > > ________________________________________________________________________________
Date: Dec 26, 2004
From: Craig <craigtxtx(at)yahoo.com>
Subject: Re: Price Increase - Can I sneek in?
I just ordered a QB kit and paid in full just prior to year end and they honored the 2004 price. My 8AQB is scheduled to ship in Mar./April time frame. Call them on Mon. and see what they tell you. Craig 8AQB - Just started ________________________________________________________________________________
From: "Charles Heathco" <cheathco(at)comcast.net>
Subject: RV6A max demonstrated X-wind
Date: Dec 26, 2004
Had a wild ride coming back into LZU this afternoon. Atis report 330-16, G-23, landin 25. very turbulent. Had to tuch down long at better than 90mp indicated with some crab as coulndnt take it all out with ruder and stay in neighborhood of middle. Had rt wing down as low as i dared. I would venture that gusts were stronger as at about 100-150' plane whipped from about a 40d crab to nearly sideways befor I could counter it. I have 22 hrs in Tweety bird now, glad it didnt happen early on. Since we dont have a max demonstrated xwind figure as a standard I was wondering what some of the more experienced 6A drivers had managed or would consider max X-wind for our planes. Charlie heathco ________________________________________________________________________________
Date: Dec 26, 2004
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: RV6A max demonstrated X-wind
Charles Heathco wrote: > > Had a wild ride coming back into LZU this afternoon. Atis report 330-16, > G-23, landin 25. very turbulent. Had to tuch down long at better than 90mp > indicated with some crab as coulndnt take it all out with ruder and stay in > neighborhood of middle. Had rt wing down as low as i dared. I would venture > that gusts were stronger as at about 100-150' plane whipped from about a 40d > crab to nearly sideways befor I could counter it. I have 22 hrs in Tweety > bird now, glad it didnt happen early on. Since we dont have a max > demonstrated xwind figure as a standard I was wondering what some of the > more experienced 6A drivers had managed or would consider max X-wind for our > planes. Charlie heathco Charlie, I have a little over 600 hrs in my RV-6, and a couple weeks ago experienced a landing that I feel is pretty much max crosswind for this pilot in my taildragger. The active runway at DCU was 36, and the wind was 290 at 19k, gusting 26k. To make things more interesting, the gusting wind was blowing over the adjacent community college campus's various multifloor buildings and also the hangars at DCU. This creates some pretty active rotor action. The landing(s)(!) was safe but the plane had to be flown all the way down with full rudder. Taxiing was interesting because I had a light fuel load, no passenger, and the -6 with its tail planted on the ground wanted to go flying again in the strongest gusts. I decided at that point that 26k crosswind component would work just fine for my personal limit. I might be able to stretch the definition of "landing" in order to accommodate a stronger crosswind, but it would probably be a bit ugly. :-) As an afterthought, if facing a similar situation on a wide runway like DCU's, I would touch down on the downwind side and aim the plane diagonally across the runway in order to reduce the crosswind component as much as possible. The ground speed of the RV is so low in that much wind that there would be plenty of runway with which to work. Even after 600+ hours in the plane, it was definitely a learning experience! :-) Sam Buchanan http://thervjournal.com ________________________________________________________________________________
Date: Dec 26, 2004
From: "Charlie Kuss <chaztuna(at)adelphia.net> RV-List Digest": chaztuna(at)adelphia.net
Subject: Re:
RV-List Digest: 20 Msgs - 12/23/04 20 Msgs - 12/23/04 Pat, At $1.66 per gallon for powder versus $20 to $27 per gallon liquid, there is NO good deal on liquid Alodine or Iridite. Do the math. Even buying 10 pounds (minumum purchase quantity for powder. Enough to make 100 - 130 gallons) of Iridite 14-2 at $166 is a better deal than buying 4-5 gallons of liquid at the prices above. Charlie Kuss > >Aircraft Spruce has powdered alodine, but it's in a huge quantity. For a >more reasonable amount and cost, I had good luck with the liquid stuff. > >Patrick Kelley - RV-6A - Flagstaff, AZ > >-----Original Message----- >From: owner-rv-list-server(at)matronics.com >[mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Ron Burden >To: rv-list(at)matronics.com >Subject: RV-List: Re: RV-List Digest: 20 Msgs - 12/23/04 > > >Hi List, > >I am a new builder (RV7A empennage) in Cottonwood, AZ. I have been unable >to locate a reasonable source for powdered Alodine or Iridite 14-2. If any >of you have some left over from your project that you would like to sell and >are within a few hours drive of northern Arizona, please let me know. > >Thanks in advance for your help, > >Ron >crb@commspeed .net > > ________________________________________________________________________________
From: "Ed Anderson" <eanderson(at)carolina.rr.com>
Subject: Re: RV6A max demonstrated X-wind
Date: Dec 26, 2004
My personal experience in my RV-6A was a right quartering headwind with gusts to 24-32 knots. Biggest problem was fighting the effects caused by the wind direction/velocity being perturbed by buildings and trees along the runway. Very exciting and I was happy to have a nose gear to plant firmly on the runway and lower the wing's angle of attack. Won't willing fly in that type of condition again. Ed Anderson ----- Original Message ----- From: "Sam Buchanan" <sbuc(at)hiwaay.net> Subject: Re: RV-List: RV6A max demonstrated X-wind > > Charles Heathco wrote: > > > > Had a wild ride coming back into LZU this afternoon. Atis report 330-16, > > G-23, landin 25. very turbulent. Had to tuch down long at better than 90mp > > indicated with some crab as coulndnt take it all out with ruder and stay in > > neighborhood of middle. Had rt wing down as low as i dared. I would venture > > that gusts were stronger as at about 100-150' plane whipped from about a 40d > > crab to nearly sideways befor I could counter it. I have 22 hrs in Tweety > > bird now, glad it didnt happen early on. Since we dont have a max > > demonstrated xwind figure as a standard I was wondering what some of the > > more experienced 6A drivers had managed or would consider max X-wind for our > > planes. Charlie heathco > > > Charlie, I have a little over 600 hrs in my RV-6, and a couple weeks ago > experienced a landing that I feel is pretty much max crosswind for this > pilot in my taildragger. > > The active runway at DCU was 36, and the wind was 290 at 19k, gusting > 26k. To make things more interesting, the gusting wind was blowing over > the adjacent community college campus's various multifloor buildings and > also the hangars at DCU. This creates some pretty active rotor action. > > The landing(s)(!) was safe but the plane had to be flown all the way > down with full rudder. Taxiing was interesting because I had a light > fuel load, no passenger, and the -6 with its tail planted on the ground > wanted to go flying again in the strongest gusts. I decided at that > point that 26k crosswind component would work just fine for my personal > limit. I might be able to stretch the definition of "landing" in order > to accommodate a stronger crosswind, but it would probably be a bit > ugly. :-) > > As an afterthought, if facing a similar situation on a wide runway like > DCU's, I would touch down on the downwind side and aim the plane > diagonally across the runway in order to reduce the crosswind component > as much as possible. The ground speed of the RV is so low in that much > wind that there would be plenty of runway with which to work. > > Even after 600+ hours in the plane, it was definitely a learning > experience! :-) > > Sam Buchanan > http://thervjournal.com > > ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Dec 26, 2004
Subject: Re: RV6A max demonstrated X-wind
Charles Heathco wrote: > > Had a wild ride coming back into LZU this afternoon. Atis report 330-16, > G-23, landing 25. very turbulent. Had to touch down long at better than 90mp > indicated with some crab as coulndnt take it all out with ruder and stay in > neighborhood of middle. Had rt wing down as low as i dared. I would venture > that gusts were stronger as at about 100-150' plane whipped from about a 40d > crab to nearly sideways before I could counter it. I have 22 hrs in Tweety > bird now, glad it didn't happen early on. Since we don't have a max > demonstrated xwind figure as a standard I was wondering what some of the > more experienced 6A drivers had managed or would consider max X-wind for our > planes. Charlie heathco ============================= Charlie- 25kts direct cross is about my limit and it certainly helps if it's steady. I had this situation going into Henderson NV on 12/23 and it was interesting, but still quite safe. We were getting tumbleweed status reports on approach. No tail-dragger fliers were anywhere near the airport, probably hiding at home. ;o). GV (RV-6A N1GV, Flying 736hrs) ________________________________________________________________________________
From: luckymacy(at)comcast.net (lucky)
Subject: special FWF nuts?
Date: Dec 27, 2004
Are there special nuts I should be using for stuff like on the Adel clamps FWF? Are the nylon lock nuts taboo FWF? I notice in a couple of kits I got for FWF related stuff they used different style nuts but one thing they all did NOT have in common was nylon inserts. Thanks, lucky Are there special nuts I should be using for stuff like onthe Adel clamps FWF? Are the nylon lock nuts taboo FWF? I notice in a couple of kits I got for FWF related stuffthey useddifferent style nuts but one thing they all did NOT have in common was nylon inserts. Thanks, lucky ________________________________________________________________________________
From: "Tim Lewis " <Tim_Lewis(at)msm.umr.edu>
Date: Dec 26, 2004
Subject: Re: Ice formation in auto fuel in flight
Thanks for all the responses on and off the list. I've never used Teflon tape on my fuel system, so that's not a likely factor. With above freezing temps today I encountered no problems flying from the right tank. I'm pretty confident fuel tank or fuel line icing was the problem. I found no water in the tank when I sumped it, but that would be consistent with the idea that the water only came out of solution at the much colder temps encountered during the flight, and would have been reabsorbed when temps climbed. > I'm very > hesitant to use an automotive "dry gas" product. I've heard warnings against using > these (mostly alcohol) products with aircraft. Here's an interesting note from Lycoming Service Instruction 1070M (www.lycoming.textron.com/support/publications/ maintenancePublications/serviceInstructions/SI1070M.pdf). "NOTE Isopropyl alcohol in amounts not to exceed 1% per volume may be added to the fuel to prevent ice formation in fuel lines and tanks. Although approved for use in Textron Lycoming engines, isopropyl alcohol should not be used in the aircraft fuel systems unless recommended by the aircraft manufacturer." A caution I've found at multiple sources is that isopropyl alcohol is often sold as 70/30 (30% water) solution, which is not what is needed. The "dry" (99+% isopropyl alcohol), sometimes apparently found in "dry gas" automotive products) is what's needed. Hoses, gascolator gaskets, and fuel filters will have to be checked for compatability before use. Tim Lewis RV-6A N47TD, 707 hrs RV-10 under construction ------- End of forwarded message ------- ________________________________________________________________________________
From: "Patrick Kelley" <webmaster(at)flion.com>
Subject: Re: RV-List
Digest: 20 Msgs - 12/23/04
Date: Dec 26, 2004
True enough, especially if you need 100+ gallons. Or if you have enough friends that you can share it out, which really helps the expense. However, for those of us unfortunate enough to live in the 'boonies', it makes more sense to buy the liquid. Yes, the material cost is higher but the bottom line is lower. By the way, when I 'did the math', I used the actual price, which is $15-16 per gallon liquid vs. $858 for 60 lbs powder (Aircraft Spruce's only listed quantity for powder.) Fortunately for Ron, there is someone fairly nearby that can help him out. Patrick Kelley - RV-6A - Muddling through without a builder's group, etc. -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Charlie Kuss RV-List Digest : chaztuna(at)adelphia.net Subject: RE: Liquid versus powdered Alodine or Iridite was RV-List: Re: RV-List Digest: 20 Msgs - 12/23/04 --> RV-List Digest: 20 Msgs - 12/23/04 Pat, At $1.66 per gallon for powder versus $20 to $27 per gallon liquid, there is NO good deal on liquid Alodine or Iridite. Do the math. Even buying 10 pounds (minumum purchase quantity for powder. Enough to make 100 - 130 gallons) of Iridite 14-2 at $166 is a better deal than buying 4-5 gallons of liquid at the prices above. Charlie Kuss > >Aircraft Spruce has powdered alodine, but it's in a huge quantity. For >a more reasonable amount and cost, I had good luck with the liquid stuff. > >Patrick Kelley - RV-6A - Flagstaff, AZ > >-----Original Message----- >From: owner-rv-list-server(at)matronics.com >[mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Ron Burden >To: rv-list(at)matronics.com >Subject: RV-List: Re: RV-List Digest: 20 Msgs - 12/23/04 > > >Hi List, > >I am a new builder (RV7A empennage) in Cottonwood, AZ. I have been >unable to locate a reasonable source for powdered Alodine or Iridite >14-2. If any of you have some left over from your project that you >would like to sell and are within a few hours drive of northern Arizona, please let me know. > >Thanks in advance for your help, > >Ron >crb@commspeed .net > > ________________________________________________________________________________
From: "RV6 Flyer" <rv6_flyer(at)hotmail.com>
Subject: special FWF nuts?
Date: Dec 27, 2004
Lucky: BEST PRACTICE is to use only all metal locknuts firewall forward. Gary A. Sobek "My Sanity" RV-6 N157GS O-320 Hartzell, 1,617 + Flying Hours So. CA, USA http://SoCAL_WVAF.rvproject.com ----Original Message Follows---- From: luckymacy(at)comcast.net (lucky) Subject: RV-List: special FWF nuts? Are there special nuts I should be using for stuff like on the Adel clamps FWF? Are the nylon lock nuts taboo FWF? I notice in a couple of kits I got for FWF related stuff they used different style nuts but one thing they all did NOT have in common was nylon inserts. Thanks, lucky Are there special nuts I should be using for stuff like onthe Adel clamps FWF? Are the nylon lock nuts taboo FWF? I notice in a couple of kits I got for FWF related stuffthey useddifferent style nuts but one thing they all did NOT have in common was nylon inserts. Thanks, lucky ________________________________________________________________________________
From: "Bob Black" <black(at)usa.sh>
Subject: GPS
Date: Dec 26, 2004
There's a newer model GPS for sale on ebay. The bids look pretty low. http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem <http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&item=4513914376> &item=4513914376 Has anyone used one of these? Bob Black ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: special FWF nuts?
Date: Dec 27, 2004
> BEST PRACTICE is to use only all metal locknuts firewall forward. Note that on the RV-7 finish kit drawings, Van's themselves called out a nylok nut on the bolt that attaches the top of the main landing gear to the engine mount. That looked fishy to me, so I went with an all metal stop nut instead. IIRC, that was the only place in the plans that called for nylok under the cowl. )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
From: <sears(at)searnet.com>
Subject: Re: special FWF nuts?
Date: Dec 27, 2004
> Are there special nuts I should be using for stuff like onthe Adel clamps FWF? Are > the nylon lock nuts taboo FWF? > > I notice in a couple of kits I got for FWF related stuffthey useddifferent style nuts but > one thing they all did NOT have in common was nylon inserts. > At the risk of being flamed, here is a different slant on the answers I've seen, already. To some, it's taboo to use AN365 nylon insert nuts inside the engine section. I know better. My Grumman-American Cheetah, a commercially built airplane, had them in the engine compartment and didn't suffer from it. I flew that airplane for over nine years and never had to replace the AN365 nuts and never had one back off. In Scooter, I installed AN365s in the engine compartment except near the exhaust system. Having them close to the exhaust is a no-no, of course. You'll need steel locking nuts there. I also used the AN365 supplied with the nose gear mount. Guess what. It hasn't fallen off Scooter, yet. That nut hasn't moved in five years! Nor have any of the other AN365s I installed. Use all steel locking nuts, if you're worried about the heat generated in the engine. Keep in mind that heat high enough to melt the inserts is probably going to be hot enough to damage/melt the cowl, oil filler tube, Adel clamps, hoses, tie wraps, etc. Under normal operating conditions, it doesn't seem to get that hot. If you're worried about how well the inserts will stay flexible, you could always replace them instead of reusing them, when needed. I hope this helps. There is more discussion on this in the archives. As for you guys who won't use AN365s, flame away! I can handle it. Just keep in mind that my reply is based on my experiences and not what someone else told me. :-) Just in case that doesn't work, I just looked it up in my copy of the FAA's Airframe & Powerplant Mechanics General Handbook. It says I can use them in the engine compartment, as well. :-) Jim Sears in KY RV-6A N198JS (Scooter, five years and still going) RV-7A #70317 (Wings construction stalled for the holidays) EAA Tech. Counselor ________________________________________________________________________________
From: Kevin Horton <khorton01(at)rogers.com>
Subject: Re: Ice formation in auto fuel in flight
Date: Dec 27, 2004
> > Tim Lewis wrote: > >> >> Thanks for all the responses on and off the list. I've never used >> Teflon tape on my fuel >> system, so that's not a likely factor. With above freezing temps >> today I encountered no >> problems flying from the right tank. I'm pretty confident fuel tank >> or fuel line icing was the >> problem. I found no water in the tank when I sumped it, but that >> would be consistent with the >> idea that the water only came out of solution at the much colder >> temps encountered during the >> flight, and would have been reabsorbed when temps climbed. >> > HUH? Tim, I hate to send you back to "problem solving 101", but fuel > and water don't mix at any temperature. What can happen, and has been > suggested, is that water collects in a low spot, which freezes and > blocks (or severely reduces) the fuel flow. The only way to get the > water out of the low spot is to use high pressure air to blow it out. > Do not use 'dri-gas' as it's mostly alcohol and will do harm to seals > and diaphragms. > Linn > But, if you are burning auto gas, as Tim was, there is a good chance that there is some alcohol in the fuel. The alcohol will carry water in solution. You can see this if you have a clear jar. Pour a bit of water in the jar, and mark where the top of the water is. Pour a bunch of auto gas in the jar, stir it up, then let it sit. If there is alcohol in it, you'll see that the line between the water and gas is lower than where the top of the water is. Some of the water has been absorbed into the alcohol. If you try this with avgas, the line between the water and the gas should be where the top of the water was before you poured the gas in the jar. Kevin Horton ________________________________________________________________________________
From: plaurence@the-beach.net
Date: Dec 27, 2004
Subject: Re: RV-List
Digest: 20 Msgs - 12/23/04 Pat I purchased mine from Allied Plating Supplies 800 432 8692 They might ship Peter > > Pat, > At $1.66 per gallon for powder versus $20 to $27 per gallon liquid, > > there is NO good deal on liquid Alodine or Iridite. Do the math. Even > buying 10 pounds (minumum purchase quantity for powder. Enough to make > 100 - 130 gallons) of Iridite 14-2 at $166 is a better deal than > buying 4-5 gallons of liquid at the prices above. Charlie Kuss > > ________________________________________________________________________________
Date: Dec 27, 2004
From: Charlie Kuss <chaztuna(at)adelphia.net>
Subject: Fwd: Alodine Powder Purchasing
Tim sent this to me directly. I'm posting it to the list. Charlie Kuss >Date: Mon, 27 Dec 2004 06:38:05 -0600 >From: Tim Olson <Tim(at)MyRV10.com> >X-Accept-Language: en-us, en >To: chaztuna(at)adelphia.net, webmaster(at)flion.com, crb(at)commspeed.net >Subject: Alodine Powder Purchasing > >Here's a post I put out on 10/11/2004 after finding out where I could >get smaller quantities of alodine powder. I got mine from Eldorado. > >Having searched far and wide for alodine in powder form, I have now >found 2 sources from other RV-10 builders, so here is a post with >info just for future reference: > >---------------- >Crest Industrial Chemicals, Inc >Crest 713 780-1828 or 800-833-8517 texas, 800-622-9006 US >10 lb container of powder (PCC-6) $20/lb >5 gallon container of concentrated liquid acid (Crest Acid Cleaner #12) >Price Unknown > >The powder is mixed 1.2 to 2.5 ounces per gallon water and the acid is >normally mixed 6 parts water to 1 acid. You can reach Crest directly at >(405) 232-6577 and ask for Doug Bennett. He is their engineering expert. > >---------------- >Eldorado Chemical >http://www.eldoradochem.com/ >contact: Travis Morgan >Look under conversion coatings > >Dorado Kote 1 (DK-1) >5lb pail = $87.52 >10lb pail = $149.08 >50 lb pail = $677.68 > >fax a purchase order to 210-653-0825 >They do accept Visa, MC, and AMEX > >Also available are corrosion removers, and aluminum brightners. > >----------------- > > >Hope this helps future builders with their search. >Tim >-=-=- >Tim Olson -- RV-10 #170 >Wing Kit - In progress >-- >Tim Olson -- RV-10 #170 >Tim(at)MyRV10.com >Wing Kit - Almost Complete >QB Fuse - Coming soon! >'77 Sundowner - Flying ________________________________________________________________________________
Date: Dec 27, 2004
From: "Charlie Kuss <chaztuna(at)adelphia.net> RV-List Digest": chaztuna(at)adelphia.net
Subject: Re:
RV-List Digest: 20 Msgs - 12/23/04 20 Msgs - 12/23/04 Pat, I would not recommend that any RV builder buy their Alodine (or Iridite or Dorado Kote 1) from ACS. To expensive. What is not factored into your equation, is the HazMat shipping charges you incur, when you order liquid chromic acid or phosphoric acid compounds from ANY vendor. Will those who have ordered liquid Alodine from ACS please pipe up here? I know that the shipping charges have been surprising. A number of builders have commented on that fact, on list, in the past. When I started my 8A project, I purchased a liquid equivalent of Alodine (marketed by PPG & DuPont) from my local automotive paint store. They charged between $21-$27 per liquid gallon. (they had to pay the HazMat shipping fees). Allied Plating Supply will sell you 10 pounds of MacDirmid's Iridite 14-2 powder for $166. That the same as what I would pay for 6.5 gallons of liquid, locally. The other factor is that liquid chromic acids have a shelf life and are photochemically reactive. My experience is that about 18-24 months is the longest the liquid will be viable. Don't use this stuff (or store it for that matter) in sunlight. It will be ruined in one use. The powder will keep for up to 5 years, if kept dry. With the powder, you can mix only the amount needed. You can split the cost with two other builders, as 30 - 40 gallons will allow you to treat even the largest parts of your project by "dipping". I know other methods of application can be used, but they tend to be inferior (in my experience and that of all my buddies) to dipping the parts prior to priming. If you are building a QB and intend to spray or sponge the chromic acid compound on the completed aircraft, prior to paint, then purchasing the liquid will be more economical. I would suggest that the listers check with their local automotive paint supply store for these chemicals before ordering it from ACS. No wait and the price will be similar when the HazMAT shipping is factored in. I've never been charged for HazMat shipping when I purchased the powder. Even for a builder in the boonies, I think you could arrange a "group purchase" of 10 pounds of the powder and save money. One person would simply have to take delivery and distribute to the others. Just my opinion and worth what you paid for it! :-) Charlie Kuss > >True enough, especially if you need 100+ gallons. Or if you have enough >friends that you can share it out, which really helps the expense. However, >for those of us unfortunate enough to live in the 'boonies', it makes more >sense to buy the liquid. Yes, the material cost is higher but the bottom >line is lower. By the way, when I 'did the math', I used the actual price, >which is $15-16 per gallon liquid vs. $858 for 60 lbs powder (Aircraft >Spruce's only listed quantity for powder.) Fortunately for Ron, there is >someone fairly nearby that can help him out. > >Patrick Kelley - RV-6A - Muddling through without a builder's group, etc. > >-----Original Message----- >From: owner-rv-list-server(at)matronics.com >[mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Charlie Kuss > RV-List Digest : chaztuna(at)adelphia.net >To: rv-list(at)matronics.com >Subject: RE: Liquid versus powdered Alodine or Iridite was RV-List: Re: >RV-List Digest: 20 Msgs - 12/23/04 > >--> RV-List Digest: 20 Msgs - 12/23/04 > >Pat, > At $1.66 per gallon for powder versus $20 to $27 per gallon liquid, there >is NO good deal on liquid Alodine or Iridite. Do the math. Even buying 10 >pounds (minumum purchase quantity for powder. Enough to make 100 >- 130 gallons) of Iridite 14-2 at $166 is a better deal than buying 4-5 >gallons of liquid at the prices above. >Charlie Kuss > > > > > >Aircraft Spruce has powdered alodine, but it's in a huge quantity. For > >a more reasonable amount and cost, I had good luck with the liquid stuff. > > > >Patrick Kelley - RV-6A - Flagstaff, AZ > > > >-----Original Message----- > >From: owner-rv-list-server(at)matronics.com > >[mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Ron Burden > >To: rv-list(at)matronics.com > >Subject: RV-List: Re: RV-List Digest: 20 Msgs - 12/23/04 > > > > > >Hi List, > > > >I am a new builder (RV7A empennage) in Cottonwood, AZ. I have been > >unable to locate a reasonable source for powdered Alodine or Iridite > >14-2. If any of you have some left over from your project that you > >would like to sell and are within a few hours drive of northern Arizona, >please let me know. > > > >Thanks in advance for your help, > > > >Ron > >crb@commspeed .net > > > > > > ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Re: Ice formation in auto fuel in flight
Date: Dec 27, 2004
Interesting and confusing. Here is yet another selected part copied from the below referenced material: "it is not permissible in any instance to use automotive fuel in aircraft engines, regardless of octane or advertised features because of the corrosive effect of its chlorine content and because of vapor lock that could result due to its high vapor pressure. Any fuel used in Textron Lycoming engines must conform with Specifications ASTM-D910 or MIL-G-5572F.".......And I might add because it is so much cheaper.. Another copied reference from Lycoming for those of us who might be tempted to use economical auto gas....... "There has been trend toward using motor gasoline in aircraft engines. Gasoline engines intended for use in aircraft were designed for and should be run on one of the ASTM specified grades of aviation gasoline. Most major engine manufacturers specifically exclude motor gasoline from the approved fuels list. For a number of reasons, the use of motor gasoline in aircraft in NOT recommended. Motor gasoline is manufactured to much looser specifications than that of aviation gasoline. Quality and performance vary widely from refiner to refiner and from location to location. Quality control and quality ensurance in motor gasoline is much less stringent. The risk of contamination is also greater due to less careful handling. Also, many components of motor gasoline, especially detergents and oxygenated fuels, are quite variable in type and proportion and are generally not known or readily detectable. Motor gasoline has a much wider distillation pattern than avgas. This can result in poor fuel distribution, poor anti-knock component distribution, and excessive motor oil dilution. Motor gasoline is generally more volatile than avgas and could lead to increased vapor-off, vapor lock and carburetor icing. The anti-knock properties of motor gasoline are also different. While the octane ratings appear similar in number, the tests are conducted differently and are not comparable. The stability of motor gasoline is also much lower than avgas. It WILL form "gum" much more readily leading to deposits on fuel system and engine components. This can result in fuel system malfunction, filter clogging, or engine problems such as valve sticking. The presence of aromatic, or ring, hydrocarbons are not limited as they are in avgas. Because of their solvent characteristics, they may present problems to certain aircraft components. The presence of oxygenated compounds is quite common in motor gasoline can cause compatibility problems with fuel lines, seals, gaskets and fuel tank materials. Oxygenated compounds also increase the tendency of fuel to hold water. Also, many other additive that are permitted in motor gasoline are not permitted in aviation gasoline. Some compounds used to control knock in motor gasoline can result in more corrosive combustion products. Motor gasoline today is also generally unleaded or of extremely low lead content. This can lead to excessive valve and valve seat wear. One of the most basic issues is safety. The quality of motor gasoline is not an issue in automobile safety. The quality of fuel in aviation is of critical importance to safety. Highest quality fuel can only be ensured through the use of ASTM specification aviation gasoline. The responsibility for the consequences resulting from the use of motor gasoline in aircraft is directly borne by the owner or operator who chooses to do so. The possible risks to safety and to aircraft engines and components are hardly outweighed by economic or availability issues. The use of motor gasoline on aircraft is neither recommended nor wise." http://www.lycoming.textron.com/main.jsp?bodyPage=/support/publications/maintenance.html Indiana Larry, RV7 TipUp "SunSeeker" > > Thanks for all the responses on and off the list. I've never used Teflon tape on my fuel > system, so that's not a likely factor. With above freezing temps today I encountered no > problems flying from the right tank. I'm pretty confident fuel tank or fuel line icing was the > problem. I found no water in the tank when I sumped it, but that would be consistent with the > idea that the water only came out of solution at the much colder temps encountered during the > flight, and would have been reabsorbed when temps climbed. > > > I'm very > > hesitant to use an automotive "dry gas" product. I've heard warnings against using > > these (mostly alcohol) products with aircraft. > > Here's an interesting note from Lycoming Service Instruction 1070M > (www.lycoming.textron.com/support/publications/maintenancePublications/servi ceInstructions/SI1070M.pdf). > > "NOTE Isopropyl alcohol in amounts not to exceed 1% per volume may be > added to the fuel to prevent ice formation in fuel lines and tanks. Although > approved for use in Textron Lycoming engines, isopropyl alcohol should not > be used in the aircraft fuel systems unless recommended by the aircraft > manufacturer." > > A caution I've found at multiple sources is that isopropyl alcohol is often sold as > 70/30 (30% water) solution, which is not what is needed. The "dry" (99+% isopropyl > alcohol), sometimes apparently found in "dry gas" automotive products) is what's needed. > > Hoses, gascolator gaskets, and fuel filters will have to be checked for compatability > before use. ________________________________________________________________________________
From: luckymacy(at)comcast.net (lucky)
Subject: Re: [VAF Mailing List] special FWF nuts?
Date: Dec 27, 2004
I just dug out my obviously seldomed used Standard Aircraft Handbook for mechanics and technicians. Pg. 143 says a high temp self locking nut should be use for areas ABOVE 250 degrees F. The nylon or fiber insert lock nuts are for applications below 250. So what's the temp of and around the engine mount where I want to clamp wires to the mount? I'll bet it's below 250 unless there's a damn fire going on up there. As for Van's kits, there are no references to AN363 in the on-line bag contents files other than in the finish kit and those 2 are being referenced as being replaced by a DIFFERENT nut alltogether! BAG 914-3 GEAR LEG HARDWARE 2.000 NUT 1/4-20 SELF LOCK REPLACES: AN363-420 0.10 There are 4 MS21042 nuts in the fuse kit. Two -3 in bag 852 and two -4 in bag 887. Not going to cut it. Oh well, annoying but not unexpected. Hopefully a local car shop sells something similar if I decide to go the all metal way today... Lucky -------------- Original message -------------- > > > Any lock nut forward of the firewall (under the cowl) should be an all steel > lock nut. There are some in the hardware in the kit, or you can order more from > suppliers. > > Roberta > ----- Original Message ----- > From: luckymacy(at)comcast.net > To: RV-List ; RV yahoo > Sent: Sunday, December 26, 2004 9:59 PM > Subject: [VAF Mailing List] special FWF nuts? > > > > Are there special nuts I should be using for stuff like on the Adel clamps > FWF? Are the nylon lock nuts taboo FWF? > > I notice in a couple of kits I got for FWF related stuff they used different > style nuts but one thing they all did NOT have in common was nylon inserts. > > Thanks, > lucky > > [Non-text portions of this message have been removed] > > > > > > > Online help on this group at: > http://help.yahoo.com/help/groups/ > > > > > Get unlimited calls to > > U.S./Canada > > > > > > a.. To visit your group on the web, go to: > http://groups.yahoo.com/group/vansairforce/ > > b.. To unsubscribe from this group, send an email to: > vansairforce-unsubscribe(at)yahoogroups.com > > > > > [Non-text portions of this message have been removed] > > > > > > > Now with Pop-Up Blocker. Get it for free! > http://us.click.yahoo.com/L5YrjA/eSIIAA/yQLSAA/1yWplB/TM > > Online help on this group at: > http://help.yahoo.com/help/groups/ > > > <*> To visit your group on the web, go to: > http://groups.yahoo.com/group/vansairforce/ > > <*> To unsubscribe from this group, send an email to: > vansairforce-unsubscribe(at)yahoogroups.com > > http://docs.yahoo.com/info/terms/ > > > > I just dug out my obviously seldomed used Standard Aircraft Handbook for mechanics and technicians. Pg. 143 says a high temp self locking nut should be use for areas ABOVE 250 degrees F. The nylon or fiber insert lock nuts are for applications below 250. So what's the temp of and around the engine mount where I want to clamp wires to the mount? I'll bet it's below 250 unless there's a damn fire going on up there. As for Van's kits, there are no references to AN363 in the on-line bag contents files other than in the finish kit and those 2 are being referenced as being replaced by a DIFFERENT nut alltogether! BAG 914-3 GEAR LEG HARDWARE 2.000 NUT 1/4-20 SELF LOCK REPLACES: AN363-420 0.10 There are 4 MS21042 nuts in the fuse kit. Two -3 in bag 852 and two -4 in bag 887. Not going to cut it. Oh well, annoying but not unexpected. Hopefully a local car shop sells something similar if I decide to go the all metal way today... Lucky -------------- Original message -------------- Any lock nut forward of the firewall (under the cowl) should be an all steel lock nut. There are some in the hardware in the kit, or you can order more from suppliers. Roberta ----- Original Message ----- From: luckymacy(at)comcast.net To: RV-List ; RV yahoo Sent: Sunday, December 26, 2004 9:59 PM Subject: [VAF Mailing List] special FWF nuts? Are there special nuts I should be using for stuff like on the Adel clamps FWF? Are the nylon lock nuts taboo FWF? I notice in a couple of kits I got for FWF related stuff they used different style nuts but one thing they all did NOT have in common was nylon inserts. Thanks, lucky [N on-text portions of this message have been removed] Online help on this group at: http://help.yahoo.com/help/groups/ Get unlimited calls to U.S./Canada a.. To visit your group on the web, go to: http://groups.yahoo.com/group/vansairforce/ b.. To unsubscribe from this group, send an email to: vansairforce-unsubscribe(at)yahoogroups.com [Non-text portions of this message have been removed] Sponsor --------------------~-- Now with Pop-Up Blocker. Get it for free! http://us.click.yahoo.com/L5YrjA/eSIIAA/yQLSAA/1yWplB/TM Online help on this group at: http://help.yahoo.com/help/groups/ * To visit your group on the web, go to: http://groups.yahoo.com/group/vansairforce/ * To unsubscribe from this group, send an email to: vansairforce-unsubscribe(at)yahoogroups.com http://docs.yahoo.com/info/terms/ ________________________________________________________________________________
Date: Dec 27, 2004
From: Roger Embree <rembree(at)sympatico.ca>
Subject: Re: Ice formation in auto fuel in flight
Kevin Horton wrote: >>HUH? Tim, I hate to send you back to "problem solving 101", but fuel >>and water don't mix at any temperature. What can happen, and has been >>suggested, is that water collects in a low spot, which freezes and >>blocks (or severely reduces) the fuel flow. The only way to get the >>water out of the low spot is to use high pressure air to blow it out. >>Do not use 'dri-gas' as it's mostly alcohol and will do harm to seals >>and diaphragms. >>Linn >> >> >> >But, if you are burning auto gas, as Tim was, there is a good chance >that there is some alcohol in the fuel. The alcohol will carry water >in solution. You can see this if you have a clear jar. Pour a bit of >water in the jar, and mark where the top of the water is. Pour a bunch >of auto gas in the jar, stir it up, then let it sit. If there is >alcohol in it, you'll see that the line between the water and gas is >lower than where the top of the water is. Some of the water has been >absorbed into the alcohol. > >If you try this with avgas, the line between the water and the gas >should be where the top of the water was before you poured the gas in >the jar. > >Kevin Horton > > > > Tim, You might have a good understanding of how the solubility of water in gasoline changes with temperature but this link explains it better than I can. http://www.epa.gov/otaq/regs/fuels/rfg/waterphs.pdf Some years ago when there was a discussion on the use of fuel filters rather than gascolators I expressed concern after finding ice crystals when draining the sumps. There can be very large swings in daily temperatures in Alberta and it was during the -30 C periods that I would find the crystals. I feel that this could be enough to plug a filter under the right conditions. I'm not sure what you have in your fuel system, however, looking at the physics a little closer might explain it. I also use auto fuel but always buy from one of the major brand companys. Roger Embree C-GIRH ________________________________________________________________________________
Subject: Crosswind Limits
Date: Dec 27, 2004
From: "Valovich, Paul" <pvalovich(at)dcscorp.com>
I'm an RV FNG (0.0 hours) but have a lot of military jet time. The crosswind limits on the A-4 with spoilers deployed were 25 kts symmetrical and 15 kts assymetrical. Those upper limits were a handful in landing a 13,000 lb. tricycle gear delta wing jet. Do most RV pilots have a 20+ kt crosswind limit? I would have guessed the number was less - maybe 15 - 20 kts. Paul Valovich ________________________________________________________________________________
From: Derrick Aubuchon <n184da(at)volcano.net>
Subject: Re: Crosswind Limits
Date: Dec 27, 2004
In my RV4, I have found that I will "run out of rudder" at 15kts of crosswind component at normal approach speeds. So for me, when I hear that the crosswind component is in the 10-15kt range, I am definitely at my best behavior. Anything above 15kts,, and I won't even bother. Remember,, I am speaking of crosswind components,, And I realize that "mileage" may vary from aircraft to aircraft,, pilot to pilot,, These are just my personal limits. Derrick L. Aubuchon RV-4: N184DA (400hrs) Westover -Amador County (O70) n184da(at)volcano.net On Dec 27, 2004, at 7:39 AM, Valovich, Paul wrote: > > I'm an RV FNG (0.0 hours) but have a lot of military jet time. The > crosswind limits on the A-4 with spoilers deployed were 25 kts > symmetrical and 15 kts assymetrical. Those upper limits were a handful > in landing a 13,000 lb. tricycle gear delta wing jet. Do most RV pilots > have a 20+ kt crosswind limit? I would have guessed the number was less > - maybe 15 - 20 kts. > > Paul Valovich ________________________________________________________________________________
From: <sears(at)searnet.com>
Subject: Re: Ice formation in auto fuel in flight
Date: Dec 27, 2004
The Lycoming reports that Larry posted can be quite scarey, to say the least. I guess if I were producing engines and had the liability they have to contend with, I'd try to scare people off from inovative things, as well. Alas, that has kept many from enjoying the virtues of using mogas in our airplanes. Granted, not all of us can use mogas because of our engine configurations, alcohol in the fuel, etc.; but, a large number of us can and do. In fact, Father FAA has approved it for use in many commercially built aircraft. If it were so dangerous to use, I'm betting the FAA would not have approved its use. Thankfully, they were open minded enough to give it a go. With that, I've been able to operate my aircraft with mogas for almost 18 years and over 1500 engine hours. The result has been cheaper operating costs, clean plugs, and none of the problems other than vapor locking that was described in the report. Let me say that the vapor locking had been no big deal, either. One thing keeps haunting me. I believe the fuel line freeze up happened on one flight after the autogas had been used with no problems. After a fill up, that tank froze up on 100LL after almost a full tank of mogas had been used. That lead me to believe it may not have been the mogas that was the problem. Maybe it was; but, it had me second guessing the fuel type at fault. In the 18 years I've been using autogas, and very little 100LL, I've never had a fuel line freeze up from auto gas. In fact, I rarely see water in the gas except when it rains and gets past the flush caps. If I keep those lubed, it doesn't get in. Maybe I've just been lucky; but, I don't think so. If the FAA has anything to do with it, we'll all be using no lead gas, one day. I hope the engine manufacturers are ready, by then. Jim Sears in KY ________________________________________________________________________________
Date: Dec 27, 2004
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: RV6A max demonstrated X-wind
LarryRobertHelming wrote: > >>No tail-dragger fliers were anywhere near the airport, probably hiding at >>home. ;o). > > > ((((( **OR** Could this possibly be because they are just a bit better > pilot than the average nose wheeler. Maybe they were ScareD, respectful > of forces greater than theirs. Maybe they were home building a larger > rudder. > > Congratulations to all those who handled 25kt gusts and made it. For any of > us wanting to up the bar of cross wind/gust records, remember that luck > could be a factor. Maybe those succeeding only got a 24kt gust during their > 15 seconds of critical time, maybe 23, maybe 20 -- who's to say what > actually touched their plane? We only know what the gusts were at the wind > sensoring equipment. Gusts are not consistent across all parts of the > airport. I am not saying those are not skilled FLYERS. Skill certainly has > a lot to do with it, but it does not hurt to be lucky -- that is what I am > saying. What if a gust not earlier predicted/seen, say 30kt occurred at > just the wrong moment/place when expecting 25kts? -- one day you WILL find > your personal limit if you keep looking for it....and then what......... > You still will not know for sure what it is. Being a skilled PILOT might be > something to admire just as well -- respecting when not to fly *or* to land > some other airport with a runway more agreeable with the winds. > > Advice from this novice tailwheeler: Keep expanding your maximum > crosswind/gust component and one day you WILL find it....and then > what......... Higher insurance rates!! My plan: I will seek not to > expand/find my limit. I make no claims at being a particularly skilled pilot and I have certainly enjoyed my share of "luck". No doubt several hundred hours spent landing very light aircraft and a J-3 in gusty conditions have instilled a bit more confidence in crosswinds than was present when I was truly a novice taildragger pilot. I'm not sure how we can find our "personal limits" without cautiously expanding our skills. My crosswind landings are conducted with one hand firmly on the throttle and the mindset that if anything gets out of hand, the throttle hand goes forward and I'm outa there (and I've done that a few times). My reference to the AWOS-reported 19 gusting 26 crosswind was only to qualify my reply to the original poster. Making the final determination on whether or not to tackle a crosswind has to be based on what is happening to the plane on final and how much the controls are being cranked in order to persuade the aircraft to do what we want. And that comes from getting out there and bouncing around on windy days. :-) Sam Buchanan (RV-6 Classic with small rudder and well-scuffed tires) ________________________________________________________________________________
Date: Dec 27, 2004
From: PJ Seipel <seipel(at)seznam.cz>
Digest": 20.Msgs.-.12/23/04(at)matronics.com
Subject: Re: RV-List
Digest: 20 Msgs - 12/23/04 A couple of us RV-10 builders did the research on this a while back, Spruce has it because I requested they start selling it, and they bought some before they realized it's hazardous. They've only got that 60lb pail in stock and they'll only sell it complete, they won't divide it up. (too hazardous, they decided they didn't want to be in the repackaging business for something like that.) You can try www.eldoradochem.com for powdered alodine. They call it Dorado Kote. Website doesn't have a ton of info, but they respond quickly to email, and they take credit cards. I bought from them and the stuff works great. Dorado Kote 1 (DK-1) 5lb pail = $87.52 10lb pail = $149.08 PJ RV-10 Patrick Kelley wrote: > >True enough, especially if you need 100+ gallons. Or if you have enough >friends that you can share it out, which really helps the expense. However, >for those of us unfortunate enough to live in the 'boonies', it makes more >sense to buy the liquid. Yes, the material cost is higher but the bottom >line is lower. By the way, when I 'did the math', I used the actual price, >which is $15-16 per gallon liquid vs. $858 for 60 lbs powder (Aircraft >Spruce's only listed quantity for powder.) Fortunately for Ron, there is >someone fairly nearby that can help him out. > >Patrick Kelley - RV-6A - Muddling through without a builder's group, etc. > >-----Original Message----- >From: owner-rv-list-server(at)matronics.com >[mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Charlie Kuss > RV-List Digest : chaztuna(at)adelphia.net >To: rv-list(at)matronics.com >Subject: RE: Liquid versus powdered Alodine or Iridite was RV-List: Re: >RV-List Digest: 20 Msgs - 12/23/04 > >--> RV-List Digest: 20 Msgs - 12/23/04 > >Pat, > At $1.66 per gallon for powder versus $20 to $27 per gallon liquid, there >is NO good deal on liquid Alodine or Iridite. Do the math. Even buying 10 >pounds (minumum purchase quantity for powder. Enough to make 100 >- 130 gallons) of Iridite 14-2 at $166 is a better deal than buying 4-5 >gallons of liquid at the prices above. >Charlie Kuss > > > > > > ________________________________________________________________________________
Date: Dec 27, 2004
Subject: Empennage Kit Received: Now to start another primer battle...
From: alan(at)reichertech.com
My -8 tail kit arrived today. I started wandering through the archive looking for the latest thoughts on priming parts. It appears that Sherwin-Williams GBP 988 may be a good option. Without intending to start the primer wars, what other options are out there? I'd prefer single part applications vice two-part mixes, but am open to suggestion. For the climate question, I'm located in Northern Virginia (JYO). - Alan RV-8 Empennage still in the box... ________________________________________________________________________________
From: "William Couvillon" <wcouv(at)hotmail.com>
Subject: Empennage Kit Received: Now to start another primer battle...
Date: Dec 27, 2004
I started with the GBP988 and have been using the DuPont VariPrime (2 part, but 1 to 1 mix that is very easy to use). The 988 is ok for short quick fixes, but only in areas where there is not going to be any abrasion of surfaces, i.e. inspection panels because it scratches off very easily even after several days of drying. The VariPrime seems to be much stronger and actually is easier to apply...I follow the Orndorffs lead by just cleaning with laquer thinner then shooting the self etching primer...flashes in about 10 minutes. BTW, I am in Gainesville, VA and you can get VariPrime at Mattos Auto finishes in Manassas off Rt. 28. Don't be shocked by the price, it runs about $65 for 2 quarts worth of paint. It has gotten me through the empennage though...just about! Will #91056 http://home.comcast.net/~wcouv/ ________________________________________________________________________________
From: "William Couvillon" <wcouv(at)hotmail.com>
Subject: Price Increase - Answers from Van's
Date: Dec 27, 2004
Well, the wings are on order!!!! The other news here is that according to Van's sales dept., if you give them your credit card information, circle "yes" on the final payment portion AND WRITE IN THAT YOU WISH TO BE CHARGED TO TOTAL AMOUNT PRIOR TO DEC 31ST, you will lock in the current rates and everything will be fine. Also, there are NO changes to the kit...at least the RV9 Wings kit, for 2005 and the difference is purely due to cost of aluminum. Thanks for all the responses and help, looking forward to moving on to my new wings!!! :) Will #91056 http://home.comcast.net/~wcouv/ ________________________________________________________________________________
From: "Bryan Jones" <rv_8pilot(at)hotmail.com>
Subject: RV6A max demonstrated X-wind
Date: Dec 27, 2004
A few comments from back here in the cheap seats... With all due respect, as a cfi and moderately experienced tailwheel pilot I'd really, really recommend against ever setting a light plane down witout the wheels aligned with the runway and the plane tracking down the runway. Only exception would be a where you're in a very bad predicament (i.e., near emergency situation). Even those operating a plane with the tailwheel on the nose (trike) can groundloop or tear the gear out of the plane. Not to mention the tire wear. If you can't get it aligned, go somewhere else. Of course this doesn't always apply to large, transport types. Always take out the drift. While flying my -8, I've probably done a 20-22 kt crosswind component 3 - 5 times. Wasn't fun, but was very managable. Never felt like I was anywhere close to dragging a wingtip. Just felt compelled to chime in here. I'm not an armchair rv'er. Got about 50-60 hrs in trike rv's and 750 or so in conventional gear rv's. they are some of the most honest planes I've flown, but I'd strongly advise against ever landing misaligned. just my 2 cent, meant only to help. Bryan Jones -8, cfi Houston >indicated with some crab as coulndnt take it all out with ruder and stay in >neighborhood of middle. Had rt wing down as low as i dared. I would venture >that gusts were stronger as at about 100-150' plane whipped from about a >40d >crab to nearly sideways befor I could counter it. I have 22 hrs in Tweety >bird now, glad it didnt happen early on. Since we dont have a max >demonstrated xwind figure as a standard I was wondering what some of the >more experienced 6A drivers had managed or would consider max X-wind for >our >planes. Charlie heathco > > ________________________________________________________________________________
From: "Stein Bruch" <stein(at)steinair.com>
Subject: RV6A max demonstrated X-wind
Date: Dec 27, 2004
Sam's right.... I have landed my -6 in lot's of wind, some more than I would care to do again. I have an archived post somewhere around here from a trip to South Dakota (VERY windy) which was the worst I've done. I try not to be scared of wind, because you never know when you'll find it. On the aformentioned trip to SoDak, the winds were forecast to only be about 10-15kts, but when I arrived they were well over 25kts. That being said, you SHOULD be comfortable in some windy conditions or don't fly Cross Country. I have a scrape on the bottom of one wingtip from a particularly windy xwind landing (I'm not proud of that by the way), but proof in point that sometimes you run into wind you didn't think would be there. The most important thing Sam points out is to have that hand ON THE THROTTLE ready to "try again". Personally, I have no problem going around and trying things again, and in bad winds I've taken 3 or more tries to get the thing on the ground comfortably. If things don't feel right or I can't keep it where I want, I hit the throttle and do it again. These RV's will LEAP into the air quickly, so with a few exceptions there is really no excuse for looping these things. I guess the whole point is DON'T try to force these type of things, if anything starts feeling wrong/squirrly/sideways, then for God sakes, get airborne and try it again! I have the small "old" rudder, and can easily run out of travel at about 20kts. Over that and I'm working pretty hard. My new RV6 has the large RV9 rudder on it and handles the winds like a dream compared to the old small tail. Now that doesn't mean I go hunting out bad winds, because landing is only part of the problem. You have to be able to taxi to where your going when after your down. Some of us keep our planes at airports with no cross runway and not even into the prevailing wind, so we get used to crosswinds almost all the time. Add that to having trees at one end, and buildings along part of the runway and you never know what the wind is actually doing on the ground. In the end, I see some of the 6A drivers that fly on days I just prefer not to (I hate having a sore leg after holding that rudder all the way over after a couple of approaches), but for the most part both the nose wheels and t/d's handle most "normal" winds quite well. As said before, you have to be comfortable with yourself and don't try to do things just because someone else does/can. I'm no super pilot and prefer not to fly in bad winds, clouds, rain, snow, etc... so take my advice (or lack of) for what it's worth. Just my 2 cents! Cheers, Stein Bruch RV6's, Minneapolis -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Sam Buchanan Subject: Re: RV-List: RV6A max demonstrated X-wind I make no claims at being a particularly skilled pilot and I have certainly enjoyed my share of "luck". No doubt several hundred hours spent landing very light aircraft and a J-3 in gusty conditions have instilled a bit more confidence in crosswinds than was present when I was truly a novice taildragger pilot. I'm not sure how we can find our "personal limits" without cautiously expanding our skills. My crosswind landings are conducted with one hand firmly on the throttle and the mindset that if anything gets out of hand, the throttle hand goes forward and I'm outa there (and I've done that a few times). My reference to the AWOS-reported 19 gusting 26 crosswind was only to qualify my reply to the original poster. Making the final determination on whether or not to tackle a crosswind has to be based on what is happening to the plane on final and how much the controls are being cranked in order to persuade the aircraft to do what we want. And that comes from getting out there and bouncing around on windy days. :-) Sam Buchanan (RV-6 Classic with small rudder and well-scuffed tires) ________________________________________________________________________________
From: "Bryan Jones" <rv_8pilot(at)hotmail.com>
Subject: Crosswind Limits
Date: Dec 27, 2004
>I'm an RV FNG (0.0 hours) but have a lot of military jet time. The >crosswind limits on the A-4 with spoilers deployed were 25 kts >symmetrical and 15 kts assymetrical. Those upper limits were a handful >in landing a 13,000 lb. tricycle gear delta wing jet. Do most RV pilots >have a 20+ kt crosswind limit? I would have guessed the number was less >- maybe 15 - 20 kts. On the typical day, I think your numbers are reasonable. I've done more out of a gras strip. IMO, the critical issue with an RV versus a jet is the gusts. Smooth crosswinds are cake. The gusts are the monster. Check out the lay of the airport before committing - hangers, trees, building upwind of the runway. Although I've flown -4, -6A, -9A I don't have a feel for the rudder effectiveness in extreme crosswind landing situations. I've never run out of rudder with the -8 and have done 20-22 kt crosswind component in a couple of instances. Bryan Jones ________________________________________________________________________________
From: "RV6 Flyer" <rv6_flyer(at)hotmail.com>
Subject: Crosswind Limits
Date: Dec 27, 2004
Paul: I use 20 Kts as my crosswind limit. I have landed with 22 Kts and gusts of 38 Kt at 80 degrees at Staint George, UT. Damaged the wheel pants but not the airplane when the airplane got going sideways. Another time, I did a go around and landed elsewhere with a 15 Kt 90 degree crosswinds at Huntsville, AL. Airplane was at heavy both times and had a passagner. Both times I was low on fuel. Low on fuel as in having less than 1.5 hours to dry tanks. (apx 10 gallons usable) Gary A. Sobek "My Sanity" RV-6 N157GS O-320 Hartzell, 1,617 + Flying Hours So. CA, USA http://SoCAL_WVAF.rvproject.com ----Original Message Follows---- From: "Valovich, Paul" <pvalovich(at)dcscorp.com> Subject: RV-List: Crosswind Limits Date: Mon, 27 Dec 2004 10:39:21 -0500 I'm an RV FNG (0.0 hours) but have a lot of military jet time. The crosswind limits on the A-4 with spoilers deployed were 25 kts symmetrical and 15 kts assymetrical. Those upper limits were a handful in landing a 13,000 lb. tricycle gear delta wing jet. Do most RV pilots have a 20+ kt crosswind limit? I would have guessed the number was less - maybe 15 - 20 kts. Paul Valovich ________________________________________________________________________________
From: "Randy Lervold" <randy(at)romeolima.com>
Subject: Re: Empennage Kit Received: Now to start another primer battle...
Date: Dec 27, 2004
> My -8 tail kit arrived today. I started wandering through the archive > looking for the latest thoughts on priming parts. It appears that > Sherwin-Williams GBP 988 may be a good option. > > Without intending to start the primer wars, what other options are out > there? I'd prefer single part applications vice two-part mixes, but am > open to suggestion. For the climate question, I'm located in Northern > Virginia (JYO). On my first RV I used the SW products including the GBP 988. On my current project I'm using SEM and like it much better. Info can be found here... http://www.romeolima.com/RV3works/Airframe/airframe.htm#Primer Randy Lervold www.rv-3.com www.rv-8.com ________________________________________________________________________________
From: "Charles Heathco" <cheathco(at)comcast.net>
Subject: Re: [VAF Mailing List] special FWF nuts?
Date: Dec 27, 2004
Just my 2 cents worth re these nuts. My Cherokee carb heat muff on exaust pipes were installed with plastic/nylon lock nuts. I replaced them with metal lock nuts when I did a rebuild, but the plastic ones were in good working order. Away from pipes is perfectly ok I think, charlie heatjhco ----- Original Message ----- From: "lucky" <luckymacy(at)comcast.net> Subject: RV-List: Re: [VAF Mailing List] special FWF nuts? > > I just dug out my obviously seldomed used Standard Aircraft Handbook for > mechanics and technicians. Pg. 143 says a high temp self locking nut > should be use for areas ABOVE 250 degrees F. The nylon or fiber insert > lock nuts are for applications below 250. > > So what's the temp of and around the engine mount where I want to clamp > wires to the mount? I'll bet it's below 250 unless there's a damn fire > going on up there. > > As for Van's kits, there are no references to AN363 in the on-line bag > contents files other than in the finish kit and those 2 are being > referenced as being replaced by a DIFFERENT nut alltogether! > > BAG 914-3 GEAR LEG HARDWARE > 2.000 NUT 1/4-20 SELF LOCK REPLACES: AN363-420 0.10 > > There are 4 MS21042 nuts in the fuse kit. Two -3 in bag 852 and two -4 in > bag 887. Not going to cut it. > > Oh well, annoying but not unexpected. Hopefully a local car shop sells > something similar if I decide to go the all metal way today... > > Lucky > -------------- Original message -------------- > >> >> >> Any lock nut forward of the firewall (under the cowl) should be an all >> steel >> lock nut. There are some in the hardware in the kit, or you can order >> more from >> suppliers. >> >> Roberta >> ----- Original Message ----- >> From: luckymacy(at)comcast.net >> To: RV-List ; RV yahoo >> Sent: Sunday, December 26, 2004 9:59 PM >> Subject: [VAF Mailing List] special FWF nuts? >> >> >> >> Are there special nuts I should be using for stuff like on the Adel >> clamps >> FWF? Are the nylon lock nuts taboo FWF? >> >> I notice in a couple of kits I got for FWF related stuff they used >> different >> style nuts but one thing they all did NOT have in common was nylon >> inserts. >> >> Thanks, >> lucky >> >> [Non-text portions of this message have been removed] >> >> >> >> >> >> >> Online help on this group at: >> http://help.yahoo.com/help/groups/ >> >> >> >> >> Get unlimited calls to >> >> U.S./Canada >> >> >> >> >> >> a.. To visit your group on the web, go to: >> http://groups.yahoo.com/group/vansairforce/ >> >> b.. To unsubscribe from this group, send an email to: >> vansairforce-unsubscribe(at)yahoogroups.com >> >> >> >> >> [Non-text portions of this message have been removed] >> >> >> >> >> >> >> Now with Pop-Up Blocker. Get it for free! >> http://us.click.yahoo.com/L5YrjA/eSIIAA/yQLSAA/1yWplB/TM >> >> Online help on this group at: >> http://help.yahoo.com/help/groups/ >> >> >> <*> To visit your group on the web, go to: >> http://groups.yahoo.com/group/vansairforce/ >> >> <*> To unsubscribe from this group, send an email to: >> vansairforce-unsubscribe(at)yahoogroups.com >> >> http://docs.yahoo.com/info/terms/ >> >> >> >> > > I just dug out my obviously seldomed used Standard Aircraft Handbook for > mechanics and technicians. Pg. 143 says a high temp self locking nut > should be use for areas ABOVE 250 degrees F. The nylon or fiber insert > lock nuts are for applications below 250. > > So what's the temp of and around the engine mount where I want to clamp > wires to the mount? I'll bet it's below 250 unless there's a damn fire > going on up there. > > As for Van's kits, there are no references to AN363 in the on-line bag > contents files other than in the finish kit and those 2 are being > referenced as being replaced by a DIFFERENT nut alltogether! > > BAG 914-3 GEAR LEG HARDWARE > 2.000 NUT 1/4-20 SELF LOCK REPLACES: AN363-420 0.10 > > There are 4 MS21042 nuts in the fuse kit. Two -3 in bag 852 and two -4 in > bag 887. Not going to cut it. > > Oh well, annoying but not unexpected. Hopefully a local car shop sells > something similar if I decide to go the all metal way today... > > Lucky > -------------- Original message -------------- > > > Any lock nut forward of the firewall (under the cowl) should be an all > steel > lock nut. There are some in the hardware in the kit, or you can order more > from > suppliers. > > Roberta > ----- Original Message ----- > From: luckymacy(at)comcast.net > To: RV-List ; RV yahoo > Sent: Sunday, December 26, 2004 9:59 PM > Subject: [VAF Mailing List] special FWF nuts? > > > Are there special nuts I should be using for stuff like on the Adel clamps > FWF? Are the nylon lock nuts taboo FWF? > > I notice in a couple of kits I got for FWF related stuff they used > different > style nuts but one thing they all did NOT have in common was nylon > inserts. > > Thanks, > lucky > > [N > on-text portions of this message have been removed] > > > Online help on this group at: > http://help.yahoo.com/help/groups/ > > > Get unlimited calls to > > U.S./Canada > > > a.. To visit your group on the web, go to: > http://groups.yahoo.com/group/vansairforce/ > > b.. To unsubscribe from this group, send an email to: > vansairforce-unsubscribe(at)yahoogroups.com > > > [Non-text portions of this message have been removed] > > > Sponsor --------------------~-- > Now with Pop-Up Blocker. Get it for free! > http://us.click.yahoo.com/L5YrjA/eSIIAA/yQLSAA/1yWplB/TM > > Online help on this group at: > http://help.yahoo.com/help/groups/ > > > * To visit your group on the web, go to: > http://groups.yahoo.com/group/vansairforce/ > > * To unsubscribe from this group, send an email to: > vansairforce-unsubscribe(at)yahoogroups.com > > http://docs.yahoo.com/info/terms/ > > > ________________________________________________________________________________
From: "Randy Lervold" <randy(at)romeolima.com>
Subject: Re: RV6A max demonstrated X-wind
Date: Dec 27, 2004
> Congratulations to all those who handled 25kt gusts and made it. For any of > us wanting to up the bar of cross wind/gust records, remember that luck > could be a factor. Maybe those succeeding only got a 24kt gust during their > 15 seconds of critical time, maybe 23, maybe 20 -- who's to say what > actually touched their plane? We only know what the gusts were at the wind > sensoring equipment. Gusts are not consistent across all parts of the > airport. I am not saying those are not skilled FLYERS. Skill certainly has > a lot to do with it, but it does not hurt to be lucky -- that is what I am > saying. What if a gust not earlier predicted/seen, say 30kt occurred at > just the wrong moment/place when expecting 25kts? -- one day you WILL find > your personal limit if you keep looking for it....and then what......... > You still will not know for sure what it is. Being a skilled PILOT might be > something to admire just as well -- respecting when not to fly *or* to land > some other airport with a runway more agreeable with the winds. > > Advice from this novice tailwheeler: Keep expanding your maximum > crosswind/gust component and one day you WILL find it....and then > what......... Higher insurance rates!! My plan: I will seek not to > expand/find my limit. After years of reading posts on this subject on this list, and extrapolating what I felt I could handle in my RV-8 based on successful landings in 10-15 kt crosswinds, I figured my personal limit would be 20 kts also. So one day with ASOS indicating a 16 kt crosswind at exactly 90 degree to the runway I landed. Even though the ASOS did not indicate gusts on the broadcast just prior to landing I could tell from the nearby water that it was gusting. Made it down nicely using all the standard techniques, but got nailed by a much stronger gust AFTER most of my forward speed had decayed, was moving forward at only 25-30 mph. A fair amount of damage resulted, details at http://www.rv-8.com/Flying.htm#The%20final%20chapter. Quite a helpless feeling... too slow for rudder to be effective, it hit too fast to use the throttle, and I was probably too slow to deploy differential braking. Not sure if that would have helped though because the gust skidded my still-locked tailwheel across the wet pavement quite rapidly. Yes, I've been lucky before too, but not that day. Anyway, my point is that I agree with the above comments, there are LOTS of variables and we should allow some margin for them. I haven't decided what my NEW personal xwind limit will be with the RV-3B I'm building, I'll need to get a feel for it first in some 10-15 kt winds first, but it will likely be lower than before just because of the "unexpected" factor. Randy Lervold www.rv-3.com www.rv-8.com EAA Technical Counselor EAA Flight Advisor ________________________________________________________________________________
From: N223RV(at)aol.com
Date: Dec 27, 2004
Subject: Radio/Intercom interference with engine issue
rv-list(at)matronics.com, aeroelectric-list(at)matronics.com I have an interesting issue. I am flying my friends RV-7, this is the second flight. I had the throttle basically full (breaking in the engine) and the radio progressively seemed to get worse (over a 515 minute period) with static when receiving transmissions from ATC. It got so bad, I could barely hear him. He said he had no issues hearing me. I told him I was going to come in for a full stop, pulled back the throttle, and could hear fine once again. So I called the controller and told him I was going to go around again and once I gave it over about 75% power, the radio once again had a bunch of static (only when receiving transmissions). The plane has a PS Engineering PM1000 intercom, Garmin 430 radio, and a Headsets Inc ANR in a Dave Clark 13.4 headset. It also has a Lightspeed electronic ignition on the right mag. I did a mag check in the air and it did not seem to make a difference. I pulled and reseated the headset plugs and that did not fix the issue. Does anyone have any ideas what to check? We had no issues on the first flight. Thanks in advance! -Mike Kraus N223RV RV-4 Flying N213RV RV-10 Tailcone Complete, working on wings ________________________________________________________________________________
From: <turboz(at)cox.net>
Subject: planetools.com
Date: Dec 27, 2004
Has anyone ordered tools from planetools.com? I would like to hear about any good or bad experiences you may have had. If not appropriate for the list you are welcome to contact me directly. Thanks Eric Phoenix, Az RV-7 ________________________________________________________________________________
From: James Freeman <flyeyes(at)mac.com>
Subject: Re: Radio/Intercom interference with engine issue
Date: Dec 27, 2004
On Dec 27, 2004, at 4:54 PM, N223RV(at)aol.com wrote: > t over about 75% power, the radio once again had a bunch of > static (only when receiving transmissions). > > The plane has a PS Engineering PM1000 intercom, Garmin 430 radio, and a > Headsets Inc ANR in a Dave Clark 13.4 headset. It also has a > Lightspeed > electronic ignition on the right mag. I did a mag check in the air > and it did not > seem to make a difference. > > I pulled and reseated the headset plugs and that did not fix the > issue. > > My first guess would be something breaking squelch on the intercom. I have had the symptoms you describe in a four place airplane, caused by a back seat headset leaning on the cabin wall and the vibrations breaking the squelch. If everything works OK on the ground, and you have no other headsets plugged in, try reducing the mic gain if possible. At least one of my headsets has a tiny pot on it for this very reason, although I haven't used it (or checked) on the others. James Freeman ________________________________________________________________________________
From: Kevin Horton <khorton01(at)rogers.com>
Subject: Re: RV6A max demonstrated X-wind
Date: Dec 27, 2004
On 27-Dec-04, at 5:05 PM, Randy Lervold wrote: > >> Congratulations to all those who handled 25kt gusts and made it. For >> any > of >> us wanting to up the bar of cross wind/gust records, remember that >> luck >> could be a factor. Maybe those succeeding only got a 24kt gust during > their >> 15 seconds of critical time, maybe 23, maybe 20 -- who's to say what >> actually touched their plane? We only know what the gusts were at the > wind >> sensoring equipment. Gusts are not consistent across all parts of the >> airport. I am not saying those are not skilled FLYERS. Skill >> certainly > has >> a lot to do with it, but it does not hurt to be lucky -- that is what >> I am >> saying. What if a gust not earlier predicted/seen, say 30kt occurred >> at >> just the wrong moment/place when expecting 25kts? -- one day you WILL >> find >> your personal limit if you keep looking for it....and then >> what......... >> You still will not know for sure what it is. Being a skilled PILOT >> might > be >> something to admire just as well -- respecting when not to fly *or* to > land >> some other airport with a runway more agreeable with the winds. >> >> Advice from this novice tailwheeler: Keep expanding your maximum >> crosswind/gust component and one day you WILL find it....and then >> what......... Higher insurance rates!! My plan: I will seek not to >> expand/find my limit. > > > After years of reading posts on this subject on this list, and > extrapolating > what I felt I could handle in my RV-8 based on successful landings in > 10-15 > kt crosswinds, I figured my personal limit would be 20 kts also. So > one day > with ASOS indicating a 16 kt crosswind at exactly 90 degree to the > runway I > landed. Even though the ASOS did not indicate gusts on the broadcast > just > prior to landing I could tell from the nearby water that it was > gusting. > Made it down nicely using all the standard techniques, but got nailed > by a > much stronger gust AFTER most of my forward speed had decayed, was > moving > forward at only 25-30 mph. A fair amount of damage resulted, details at > http://www.rv-8.com/Flying.htm#The%20final%20chapter. Quite a helpless > feeling... too slow for rudder to be effective, it hit too fast to use > the > throttle, and I was probably too slow to deploy differential braking. > Not > sure if that would have helped though because the gust skidded my > still-locked tailwheel across the wet pavement quite rapidly. Yes, > I've been > lucky before too, but not that day. > > Anyway, my point is that I agree with the above comments, there are > LOTS of > variables and we should allow some margin for them. I haven't decided > what > my NEW personal xwind limit will be with the RV-3B I'm building, I'll > need > to get a feel for it first in some 10-15 kt winds first, but it will > likely > be lower than before just because of the "unexpected" factor. > > Randy Lervold > Every landing is different, and every crosswind is different. The fact that the runway was wet was quite possibly a big factor too. I don't have any real RV experience, but I've got lots of crosswinds experience on other, larger, aircraft. Landing in a big crosswind is a lot different on a dry runway than it is on a damp or slippery runway. Not necessarily harder on a slippery runway, but definitely different, as the aircraft may slide around, so you have a different set of issues to deal with. So, if you've expanded the crosswind envelope to XX kt on a dry runway, then don't just assume that you can handle the same crosswind on a wet runway. You need to start the envelope expansion all over again on the slippery runway. Night is harder too, due to the poorer visual cues. And aft CG is different than forward CG. Be careful out there, Kevin Horton ________________________________________________________________________________
From: "R.A.S" <deruiteraircraftservices(at)btinternet.com>
Subject: 4000 !!
Date: Dec 28, 2004
Hi All, the hobbsmeter on the Vans website has passed the 4000 mark !!! ________________________________________________________________________________
Date: Dec 27, 2004
From: GMC <gmcnutt(at)shaw.ca>
Subject: RV6A max demonstrated X-wind
Subject: Re: RV-List: RV6A max demonstrated X-wind RV-List message posted by: "Charles Heathco" Had a wild ride coming back into LZU this afternoon. Atis report 330-16, G-23, landing 25. very turbulent. Had to touch down long at better than 90mp indicated with some crab as coulndnt take it all out with ruder and stay in neighborhood of middle. Had rt wing down as low as i dared. I would venture that gusts were stronger as at about 100-150' plane whipped from about a 40d crab to nearly sideways before I could counter it. I have 22 hrs in Tweety bird now, glad it didn't happen early on. Since we don't have a max demonstrated xwind figure as a standard I was wondering what some of the more experienced 6A drivers had managed or would consider max X-wind for our planes. Charlie heathco ============================= Hi Charlie Congratulations on making it, the max demonstrated crosswind limit in certified aircraft must be achievable by an average pilot using normal piloting techniques and not take an exceptionally talented pilot. Therefore I believe that you have indeed not only reached, but considerably exceeded what would be considered a normal "max demonstrated crosswind limit". If I remember correctly all certified aircraft must have the capability of handling a crosswind up to 20% of their stall speed, about 11 - 12 knots in the case of my RV-6A and that limit may be increased to a demonstrated limit. Two items in your post caught my attention and suggested to me that you were on very thin ice; (1) that you had the wing down as far as "you dared". When I instructed many years ago I taught that when lined up on final if the wingtip seems to be half way down from level to the ground contact position then the crosswind is beyond limits, (this may not necessarily be true but is a good indicator especially if the runway is contaminated). (2) that you touched down at "better than 90 mph" would have put you in great danger of a wheelbarrow type loss of control, with all the weight supported by nose wheel, wings and tail plane leaves very little weight and traction on the main wheels. (I have seen a DC-6B supported by the nose wheel wings & tail until the props went into reverse). So congratulations again and I suggest you lower your X-wind limits. George in Langley BC ________________________________________________________________________________
Date: Dec 27, 2004
From: GMC <gmcnutt(at)shaw.ca>
Subject: Radio/Intercom interference with engine issue
Had a somewhat similar problem on the first flight, as the speed and air noise built up it exceeded the squelch level for the radio/intercom, I was hearing recycled background noise and could not hear the tower until I slowed down to about 100 mph. George in Langley I have an interesting issue. I am flying my friends RV-7, this is the second flight. I had the throttle basically full (breaking in the engine) and the radio progressively seemed to get worse (over a 515 minute period) with static when receiving transmissions from ATC. It got so bad, I could barely hear him. He said he had no issues hearing me. I told him I was going to come in for a full stop, pulled back the throttle, and could hear fine once again. So I called the controller and told him I was going to go around again and once I gave it over about 75% power, the radio once again had a bunch of static (only when receiving transmissions). The plane has a PS Engineering PM1000 intercom, Garmin 430 radio, and a Headsets Inc ANR in a Dave Clark 13.4 headset. It also has a Lightspeed electronic ignition on the right mag. I did a mag check in the air and it did not seem to make a difference. I pulled and reseated the headset plugs and that did not fix the issue. Does anyone have any ideas what to check? We had no issues on the first flight. Thanks in advance! -Mike Kraus N223RV RV-4 Flying N213RV RV-10 Tailcone Complete, working on wings ________________________________________________________________________________
From: "Tom Barnes" <skytop(at)megsinet.net>
Subject: Re: Radio/Intercom interference with engine issue
Date: Dec 27, 2004
I noticed the same problem when descending at high speed. I installed a larger sponge thing over the mic input and that has lessened the problem. Tom Barnes -6 ----- Original Message ----- From: <N223RV(at)aol.com> ; ; Subject: RV-List: Radio/Intercom interference with engine issue > > I have an interesting issue. I am flying my friends RV-7, this is the > second flight. I had the throttle basically full (breaking in the engine) and the > radio progressively seemed to get worse (over a 515 minute period) with > static when receiving transmissions from ATC. It got so bad, I could barely hear > him. He said he had no issues hearing me. I told him I was going to come > in for a full stop, pulled back the throttle, and could hear fine once again. > So I called the controller and told him I was going to go around again and > once I gave it over about 75% power, the radio once again had a bunch of > static (only when receiving transmissions). > > The plane has a PS Engineering PM1000 intercom, Garmin 430 radio, and a > Headsets Inc ANR in a Dave Clark 13.4 headset. It also has a Lightspeed > electronic ignition on the right mag. I did a mag check in the air and it did not > seem to make a difference. > > I pulled and reseated the headset plugs and that did not fix the issue. > > Does anyone have any ideas what to check? We had no issues on the first > flight. Thanks in advance! > > -Mike Kraus > N223RV RV-4 Flying > N213RV RV-10 Tailcone Complete, working on wings > > ________________________________________________________________________________
Date: Dec 28, 2004
From: Charlie Kuss <chaztuna(at)adelphia.net>
Subject: Nutplate question
Listers Does anyone make nutplates from a non magnetic material for use on the instrument panel? If so, who and how does the part number differ from standard units? Charlie Kuss ________________________________________________________________________________
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Re: Nutplate question
Date: Dec 28, 2004
I've bought stainless steel nutplates from my local supplier here in Dallas for installing my remote compass sensor driving my HSI. The part number has a 'C' in it IIRC. I've gotten them in all of the usual flavors...... I'll try to remember to dig up the specifics..... ----- Original Message ----- From: "Charlie Kuss" <chaztuna(at)adelphia.net> Subject: RV-List: Nutplate question > > Listers > Does anyone make nutplates from a non magnetic material for use on the > instrument panel? If so, who and how does the part number differ from > standard units? > Charlie Kuss > > > ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)earthlink.net>
Subject: 430 power
Date: Dec 28, 2004
Frank, It used to be, and perhaps still is, that if you call Garmin avionics technical support, you can request that they email you the install manual for the 430. Several years ago, one could directly download it from Garmin. Lawyers won that one I guess. If you can't get one from Garmin, I'm sure someone on the list can email it to you. Alex Peterson RV6-A 561 hours Maple Grove, MN http://www.home.earthlink.net/~alexpeterson/ > > guys,trying to finish up some wiring on the 430 gps by > garmin,in moving stuff around some of the tags on the wiring > has been pulled of,i need to know the pin on the plugs for > the power,any one has a install diagram for this or where i > can locate one?,checked garmin site, no luck,also what the > 430,the garmin inter com and the transponder are fused at, > thats not on the site either,any help would be appriciated > frank goggio fayetteville nc rv6a fgoggio(at)nc.rr.com > ________________________________________________________________________________
From: SGordonGWH(at)aol.com
Date: Dec 28, 2004
Subject: RV9A empennage for sale
After finishing the empennage of a RV9A, I have realized that the finished aircraft cost is going to be too high for me. While the RV9A will always be my dream aircraft, I have decided to go in a different direction and build a Corvair powered Zenith 601XL. So I now have a completed empenagge "For Sale." It is complete including the fiberglass work and has the electric trim option. All interior surfaces were etched, alodined and sprayed with zinc chromate. I have a written log with pictures and a copy of the EAA tech report on the work before I closed the Horizontal Stab. I am in Cincinnati, Ohio. If anyone is interested please contact me at: _sgordongwh(at)aol.com_ (mailto:sgordongwh(at)aol.com) ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Mexico
Date: Dec 28, 2004
Hope this helps: http://www.rvproject.com/2004_mexico_trip_log.html I put together a pretty comprehensive trip report. It goes into the whole process of planning, insurance, etc. I even posted a complete list of fees (fuel was only $2.51/gal) and all costs I encountered. I'm still working on captions for the photos on the trip home, but the basic info is all there. I sweated over lots of details, specifically insurance. In the end the trip was really easy, totally uneventful. Going forward it's gonna be SO much easier -- especially now that BBP is offering Mexican insurance for experimentals. They didn't offer that until literally the afternoon before I left (bastards). I had to dig for insurance elsewhere. Hopefully this trip log will help other people by making the planning process easier. I have every intention of flying back down to several spots in Mexico in 2005. )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
From: "Charles Heathco" <cheathco(at)comcast.net>
Subject: Re: Radio/Intercom interference with engine issue
Date: Dec 28, 2004
Well, I had simular experience, turned out to be the nav side of Kx-125 had crapped out and vol control was up. Took a lot of messing around before I acidentally discovered the problem. May not be your sit tho. Charlie ----- Original Message ----- From: <N223RV(at)aol.com> ; ; Subject: RV-List: Radio/Intercom interference with engine issue > > I have an interesting issue. I am flying my friends RV-7, this is the > second flight. I had the throttle basically full (breaking in the engine) > and the > radio progressively seemed to get worse (over a 515 minute period) with > static when receiving transmissions from ATC. It got so bad, I could > barely hear > him. He said he had no issues hearing me. I told him I was going to > come > in for a full stop, pulled back the throttle, and could hear fine once > again. > So I called the controller and told him I was going to go around again > and > once I gave it over about 75% power, the radio once again had a bunch of > static (only when receiving transmissions). > > The plane has a PS Engineering PM1000 intercom, Garmin 430 radio, and a > Headsets Inc ANR in a Dave Clark 13.4 headset. It also has a Lightspeed > electronic ignition on the right mag. I did a mag check in the air and > it did not > seem to make a difference. > > I pulled and reseated the headset plugs and that did not fix the issue. > > Does anyone have any ideas what to check? We had no issues on the first > flight. Thanks in advance! > > -Mike Kraus > N223RV RV-4 Flying > N213RV RV-10 Tailcone Complete, working on wings > > > ________________________________________________________________________________
From: "Doug Rozendaal" <dougr(at)petroblend.com>
Subject: Re: RV6A max demonstrated X-wind
Date: Dec 28, 2004
There is a difference between "landing an airplane in a crosswind," and "transitioning from flying to taxiing without damaging the equipment." For instance, I have limited experience in the Pitts. I do not believe I have ever landed a Pitts. When I have "transistioned from flying to taxiing" in the Pitts, no one would call it a landing, "crash and recover" would be a more accurate assesment. The RVs are excellent crosswind airplanes, and my limited experience in the trikes would lead me to believe they have no better, maybe poorer crosswind capability than the T/W airplanes. I caution against setting some number because if the wind is "reported" to be less than that, the "it is below my limit so I must land" mentality gets involved. Kevin Horton is right, there are way too many variables. Why put a number on it. The biggest variable is the the pilot, and the pilot is a moving target. Everyone has good days and bad days. The wind may gust, mechanical turbulence from a building. CG issues. The list of variables is long. If you want to put a hard number on it, it has to be for the worst possible scenario, and if you include the pilot, that may be below 10 knots. Having said that, in perfect conditions, it might approach 20 knots. I approach crosswind landings like IFR approaches. Fly the approach procedure and fly the missed approach procedure is the primary objective. If you happen to see the airport and land, great, but if you don't that was the plan. With a crosswind, set up, fly the final, and as long as things are going well keep flying. Be spring-loaded to go-around. The instant things are not working, GO! Using that mentality favors wheel landings, and there is a point where you have to commit to put the tail down, but by then it should be fairly clear if putting the tail down is possible. I have done several one wheel touch and go's in the Twin Beech because I could not get up enough courage to lower the tail. We have a taxi-way at MCW which locals call Rwy 24. Our airport manager uses a "don't ask, don't tell" policy on operations like that. From a flight planning perspective, this is just like IFR. If you are unwilling to fly to the point of intended landing and then fly to an alternate, do not go at all. Tailwinds, Doug Rozendaal ________________________________________________________________________________
From: BELTEDAIR(at)aol.com
Date: Dec 28, 2004
Subject: Re: RV6A max demonstrated X-wind
Doug, has a good point, and remeber You are the Pilot in Command, when arriving at North Las Vegas if the wind is not down a runway, it will be down the taxi way, which used to be the old 4/22. Ask for the Taxi way, you will be told it's at your own risk, but when is flying not? Other wise they will let you crash as it's happend before and say " well he didn't ask for it" Jess Meyers Las Vegas ________________________________________________________________________________
From: "Charles Heathco" <cheathco(at)comcast.net>
Subject: Re: RV6A max demonstrated X-wind
Date: Dec 28, 2004
Understand your concerne. By wing down as far as i dared, that was pretty conservative, Im not very daring anymore, :-) touch down at 90 was actually equivilent to about 70 under the conditions. I got my pvt in cherokees in Okl city, 66, comml same in Md, 2375 strip over trees wind often crazy, so I had lots of xwind exp from back then. I didnt fly again for 35 yrs untill a little over a yr ago. For the record, I woulnt have taken off in those cond, but it was either land or else, not wanting to leave the plane someplace and try to get back to the car. charlie ----- Original Message ----- From: "GMC" <gmcnutt(at)shaw.ca> Subject: RE: RV-List: RV6A max demonstrated X-wind > > > Subject: Re: RV-List: RV6A max demonstrated X-wind > > Had a wild ride coming back into LZU this afternoon. Atis report > 330-16, G-23, landing 25. very turbulent. Had to touch down long at > better > than > 90mp indicated with some crab as coulndnt take it all out with ruder and > stay in neighborhood of middle. Had rt wing down as low as i dared. I > would > venture that gusts were stronger as at about 100-150' plane whipped from > about > a 40d crab to nearly sideways before I could counter it. I have 22 hrs in > Tweety bird now, glad it didn't happen early on. Since we don't have a > max > demonstrated xwind figure as a standard I was wondering what some of > the more experienced 6A drivers had managed or would consider max X-wind > for our planes. Charlie heathco > > ============================= > > Hi Charlie > > Congratulations on making it, the max demonstrated crosswind limit in > certified aircraft must be achievable by an average pilot using normal > piloting techniques and not take an exceptionally talented pilot. > Therefore > I believe that you have indeed not only reached, but considerably exceeded > what would be considered a normal "max demonstrated crosswind limit". > > If I remember correctly all certified aircraft must have the capability of > handling a crosswind up to 20% of their stall speed, about 11 - 12 knots > in > the case of my RV-6A and that limit may be increased to a demonstrated > limit. > > Two items in your post caught my attention and suggested to me that you > were > on very thin ice; > > (1) that you had the wing down as far as "you dared". When I instructed > many > years ago I taught that when lined up on final if the wingtip seems to be > half way down from level to the ground contact position then the crosswind > is beyond limits, (this may not necessarily be true but is a good > indicator > especially if the runway is contaminated). > > (2) that you touched down at "better than 90 mph" would have put you in > great danger of a wheelbarrow type loss of control, with all the weight > supported by nose wheel, wings and tail plane leaves very little weight > and > traction on the main wheels. > (I have seen a DC-6B supported by the nose wheel wings & tail until the > props went into reverse). > > So congratulations again and I suggest you lower your X-wind limits. > > George in Langley BC > > > ________________________________________________________________________________
From: Hopperdhh(at)aol.com
Date: Dec 28, 2004
Subject: Re: RV9A empennage for sale
In a message dated 12/28/04 10:20:56 AM US Eastern Standard Time, SGordonGWH(at)aol.com writes: After finishing the empennage of a RV9A, I have realized that the finished aircraft cost is going to be too high for me. While the RV9A will always be my dream aircraft, I have decided to go in a different direction and build a Corvair powered Zenith 601XL. Mr. Gordon, Don't be silly! Finish that airplane. It'll take you what , maybe, 2 years? Keep your eyes open for a good used Lycoming. Or stay on the list and go with one of the auto engines that are talked about here. Then fly it and if you don't like it, sell it and make money on it. Just my opinion. I'm sure the Zenith would be a good airplane too if that's the way you go. Dan Hopper RV-7A (Flying since July) ________________________________________________________________________________
From: Jerry2DT(at)aol.com
Date: Dec 28, 2004
Subject: Re:special FWF nuts
What is at issue here, cost? for 3/16 nuts, nylok are .09, all metal .15. Heck, I just like the looks of the metal ones FWF so I spent the extra $2... :) Jerry Cochran In a message dated 12/28/2004 12:03:33 A.M. Pacific Standard Time, rv-list-digest(at)matronics.com writes: Subject: [VAF Mailing List] special FWF nuts? > > > > Are there special nuts I should be using for stuff like on the Adel clamps > FWF? Are the nylon lock nuts taboo FWF? ________________________________________________________________________________
From: "Wayne Sweet" <w_sweet(at)comcast.net>
Subject: Re: [VAF Mailing List] Mexico
Date: Dec 28, 2004
Dan, Thank you for your very thorough report and advice. I (experimental) and several other "store bought" airplane drivers are heading into Baja in March and your summary will be very helpful. Thanks again. Wayne Sweet MustangII N54WS (Opps...shouldn't have admitted to being a lurker) ----- Original Message ----- From: Dan Checkoway To: RV7and7A(at)yahoogroups.com ; vansairforce(at)yahoogroups.com ; rv-list(at)matronics.com Sent: Tuesday, December 28, 2004 8:59 AM Subject: [VAF Mailing List] Mexico Hope this helps: http://www.rvproject.com/2004_mexico_trip_log.html I put together a pretty comprehensive trip report. It goes into the whole process of planning, insurance, etc. I even posted a complete list of fees (fuel was only $2.51/gal) and all costs I encountered. I'm still working on captions for the photos on the trip home, but the basic info is all there. I sweated over lots of details, specifically insurance. In the end the trip was really easy, totally uneventful. Going forward it's gonna be SO much easier -- especially now that BBP is offering Mexican insurance for experimentals. They didn't offer that until literally the afternoon before I left (bastards). I had to dig for insurance elsewhere. Hopefully this trip log will help other people by making the planning process easier. I have every intention of flying back down to several spots in Mexico in 2005. )_( Dan RV-7 N714D http://www.rvproject.com Online help on this group at: http://help.yahoo.com/help/groups/ ADVERTISEMENT a.. To visit your group on the web, go to: http://groups.yahoo.com/group/vansairforce/ b.. To unsubscribe from this group, send an email to: vansairforce-unsubscribe(at)yahoogroups.com Try www.SPAMfighter.com for free now! ________________________________________________________________________________
Subject: Fuselage Stands
Date: Dec 28, 2004
From: "Valovich, Paul" <pvalovich(at)dcscorp.com>
I'm one of the many who ordered their kits this week to avoid the Jan price increase (Barbara(?) at Vans told me they received 40 quickbuild orders Monday). Now that I'm really committed to the -8A, I've been thinking of the prep needed for the April QB kit delivery. I like the idea of rotating fuselage stands and want to construct them myself. I tried the Search feature and got some ideas - including modification of the $50 engine stands. A couple questions: * Where would I get the engine stands to modify? * Has anyone published plans for a rotating fuselage stand (both using the engine stand or starting from scratch)? Paul Valovich ________________________________________________________________________________
Date: Dec 28, 2004
From: Charlie Kuss <chaztuna(at)adelphia.net>
Subject: Re: Fuselage Stands
Paul, To buy the engine stand cheaply, watch the sale sheets for your local Discount Auto, Advance Auto, Pep Boys Auto, Auto Zone, etc. I've seen them as cheap as $40. Harbor Freight & Northern Tools are two other good sources. Charlie Kuss > >I'm one of the many who ordered their kits this week to avoid the Jan >price increase (Barbara(?) at Vans told me they received 40 quickbuild >orders Monday). Now that I'm really committed to the -8A, I've been >thinking of the prep needed for the April QB kit delivery. I like the >idea of rotating fuselage stands and want to construct them myself. I >tried the Search feature and got some ideas - including modification of >the $50 engine stands. A couple questions: > >* Where would I get the engine stands to modify? >* Has anyone published plans for a rotating fuselage stand (both >using the engine stand or starting from scratch)? > > >Paul Valovich > > ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)bowenaero.com>
Subject: CO Detector
Date: Dec 28, 2004
Anyone using one of these CO detectors? Recommended? http://www.pilotmall.com/page/1/PROD/101/303 - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: CO Detector
Date: Dec 28, 2004
FWIW, in the spirit of do-it-yourself, I bought one of these kits (actually, a group order for SoCal RVators): http://www.electronic-kits-and-projects.com/4055.htm I soldered it up and it passed the "truck tailpipe test" as well as detecting different vapors (i.e. butane, acetone...not relevant but an interesting plus). I haven't installed it in the plane yet, but soon I will mount it over the heat manifold and hook it into the ACS2002 and one of its "user input" circuits. That way it will give me an audio plus and on-screen alert. The sensitivity can be tuned with a simple pot adjustment. Hard to beat the price, customizability, and the DIY factor. )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: "Larry Bowen" <Larry(at)bowenaero.com> Subject: RV-List: CO Detector > > Anyone using one of these CO detectors? Recommended? > > http://www.pilotmall.com/page/1/PROD/101/303 > > - > Larry Bowen > Larry(at)BowenAero.com > http://BowenAero.com > > ________________________________________________________________________________
From: "Paul Besing" <azpilot(at)extremezone.com>
Subject: Re: Fuselage Stands
Date: Dec 28, 2004
It's pretty simple. Here is mine. http://www.lacodeworks.com/besing/shop/enginest.htm Paul Besing RV-6A Sold RV-10 Soon http://www.lacodeworks.com/besing Kitlog Pro Builder's Log Software http://www.kitlog.com ----- Original Message ----- From: "Valovich, Paul" <pvalovich(at)dcscorp.com> Subject: RV-List: Fuselage Stands > > I'm one of the many who ordered their kits this week to avoid the Jan > price increase (Barbara(?) at Vans told me they received 40 quickbuild > orders Monday). Now that I'm really committed to the -8A, I've been > thinking of the prep needed for the April QB kit delivery. I like the > idea of rotating fuselage stands and want to construct them myself. I > tried the Search feature and got some ideas - including modification of > the $50 engine stands. A couple questions: > > * Where would I get the engine stands to modify? > * Has anyone published plans for a rotating fuselage stand (both > using the engine stand or starting from scratch)? > > > Paul Valovich > > > > > ________________________________________________________________________________
From: "Charles Heathco" <cheathco(at)comcast.net>
Subject: Re: CO Detector
Date: Dec 28, 2004
Larry, I have one of these, bought it last winter. Its a little anoying with its constant chirping. Cant turn it off so batty run down will sitting in plane. I tried taking out the batty while not in use, but its a tight fit and a pain, I now have it sitting idle. No way to know if it worked or not. On the Rv, I have enuff outside air comming thru the "closed" ventsto eleiminate any posible hazard. charlie H ----- Original Message ----- From: "Larry Bowen" <Larry(at)bowenaero.com> Subject: RV-List: CO Detector > > Anyone using one of these CO detectors? Recommended? > > http://www.pilotmall.com/page/1/PROD/101/303 > > - > Larry Bowen > Larry(at)BowenAero.com > http://BowenAero.com > > > ________________________________________________________________________________
Subject: planetools.com
From: "" <tx_jayhawk(at)excite.com>
Date: Dec 28, 2004
========================================================= Join Excite! - http://www.excite.com The most personalized portal on the Web! ________________________________________________________________________________
Date: Dec 29, 2004
From: Chris W <1qazxsw23edcvfr45tgbnhy67ujm(at)cox.net>
Subject: Re: Fuselage Stands
Valovich, Paul wrote: >* Where would I get the engine stands to modify? >* Has anyone published plans for a rotating fuselage stand (both >using the engine stand or starting from scratch)? > > > > I liked the idea of the engine stand but I want to be able to do more than you can with the engine stand. I want to have the height adjustable as well as rotate the fuselage. I don't like the idea of having the tail unsupported while rotating the thing around or raising it up and down so my idea includes 2 stands that are basically the same thing, one at each end. I have a few screen captures of my very early design here http://cdw.homelinux.com:8088/aviation/stands/ If you like the concept and would really like to build a set I will be happy to finish up the model and make drawings. Any input on the design would also be welcome. My plan is to have it so you can build it using only a cut off saw, drill press, welder and grinder. Chris W gifts they want for any event ________________________________________________________________________________
Date: Dec 29, 2004
From: Richard Lundin <rlundin46(at)yahoo.com>
Subject: Re: Fuselage Stands
Jeff Bordelan makes a fuselage stand with the attributes you talk about. Don't remember the price but it seemed pretty resonable. His email is RV-7A(at)Austin.RR.com Rick --- "Valovich, Paul" wrote: > > > I'm one of the many who ordered their kits this week > to avoid the Jan > price increase (Barbara(?) at Vans told me they > received 40 quickbuild > orders Monday). Now that I'm really committed to the > -8A, I've been > thinking of the prep needed for the April QB kit > delivery. I like the > idea of rotating fuselage stands and want to > construct them myself. I > tried the Search feature and got some ideas - > including modification of > the $50 engine stands. A couple questions: > > * Where would I get the engine stands to > modify? > * Has anyone published plans for a rotating > fuselage stand (both > using the engine stand or starting from scratch)? > > > Paul Valovich > > > > Contributions > any other > Forums. > > http://www.matronics.com/subscription > http://www.matronics.com/FAQ/RV-List.htm > http://www.matronics.com/archives > http://www.matronics.com/photoshare > http://www.matronics.com/emaillists > > > > > > __________________________________ ________________________________________________________________________________
From: CBRxxDRV(at)aol.com
Date: Dec 29, 2004
Subject: W-728 reinforcing strips
W-728 reinforcing strips on the wing tips. Should these be made from the wing trim bundle? it would appear that they need to be cut in half longways and that would leave one trim bundle piece left over for ? Would hate to guess wrong. Thanks RV-4 RV-8 QB ....wing Sal Capra Lakeland, FL My Home Page ________________________________________________________________________________
From: "Kevin Williams" <kevinsky18(at)hotmail.com>
Subject: Re: Fuselage Stands
Date: Dec 29, 2004
The stand looks interesting. Have you actually built this thing yet? I do like the height adjustment abilities ect. Please do finish off the model and let us know when you're done Looks intere From: Chris W <1qazxsw23edcvfr45tgbnhy67ujm(at)cox.net> Subject: Re: RV-List: Fuselage Stands Date: Wed, 29 Dec 2004 00:00:10 -0600 <1qazxsw23edcvfr45tgbnhy67ujm(at)cox.net> Valovich, Paul wrote: >* Where would I get the engine stands to modify? * Has anyone >published plans for a rotating fuselage stand (both using the engine stand >or starting from scratch)? > > I liked the idea of the engine stand but I want to be able to do more than you can with the engine stand. I want to have the height adjustable as well as rotate the fuselage. I don't like the idea of having the tail unsupported while rotating the thing around or raising it up and down so my idea includes 2 stands that are basically the same thing, one at each end. I have a few screen captures of my very early design here http://cdw.homelinux.com:8088/aviation/stands/ If you like the concept and would really like to build a set I will be happy to finish up the model and make drawings. Any input on the design would also be welcome. My plan is to have it so you can build it using only a cut off saw, drill press, welder and grinder. Chris W gifts they want for any event ________________________________________________________________________________
Date: Dec 29, 2004
From: Charlie Kuss <chaztuna(at)adelphia.net>
Subject: Opinions on Hobbs Meter selection wanted
Listers, I'm trying to choose a Hobbs meter to install in the right mid cabin cover (F-8113-R) of my RV-8A project. I'm leaning towards using one of the rectangular units (it's smaller). I note that ACS offers two rectangular units. ACS offers the Model 15000. See http://www.aircraftspruce.com/catalog/inpages/hobbs.php Wicks Aircraft has two offerings. Models 82450 and 85094. The 85094 appears to be the same unit as ACS's model 15000 http://www.wicksaircraft.com/catalog/product_detail.php/pid=1868~subid=2742/index.html http://www.wicksaircraft.com/catalog/product_detail.php/pid=1875~subid=2743/index.html Anyone have anything good or bad to say about these units? Any advantage to purchasing the more expensive units? Charlie Kuss ________________________________________________________________________________
From: "Bob Black" <black(at)usa.sh>
Subject: Opinions on Hobbs Meter selection wanted
Date: Dec 29, 2004
I had a different meter and replaced it in -6. The original (I can't remember the brand, but I think it came from Aircraft Spruce) failed after 110 hours. It was replaced, but I am now using the real "Hobbs" meter. Bob -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Charlie Kuss Subject: RV-List: Opinions on Hobbs Meter selection wanted Listers, I'm trying to choose a Hobbs meter to install in the right mid cabin cover (F-8113-R) of my RV-8A project. I'm leaning towards using one of the rectangular units (it's smaller). I note that ACS offers two rectangular units. ACS offers the Model 15000. See http://www.aircraftspruce.com/catalog/inpages/hobbs.php Wicks Aircraft has two offerings. Models 82450 and 85094. The 85094 appears to be the same unit as ACS's model 15000 http://www.wicksaircraft.com/catalog/product_detail.php/pid=1868~subid=2742/ index.html http://www.wicksaircraft.com/catalog/product_detail.php/pid=1875~subid=2743/ index.html Anyone have anything good or bad to say about these units? Any advantage to purchasing the more expensive units? Charlie Kuss ________________________________________________________________________________
From: "Kathleen (rv7)" <kathleen(at)rv7.us>
Subject: Opinions on Hobbs Meter selection wanted
Date: Dec 29, 2004
I have looked at several models of meters and concluded that the original rectangular hobbs meter (the Hobbs brand name) is better quality than many of the substitutes. It's a very small package with reasonably large numbers, but it finish and construction of it looks better to me. It is marginally more expensive than the ISSPRO and some others, but only by a few bucks. The model 15000 is what I'm putting in my panel. Only partially informed, but loaded with opinions, Kathleen -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Charlie Kuss Subject: RV-List: Opinions on Hobbs Meter selection wanted Listers, I'm trying to choose a Hobbs meter to install in the right mid cabin cover (F-8113-R) of my RV-8A project. I'm leaning towards using one of the rectangular units (it's smaller). I note that ACS offers two rectangular units. ACS offers the Model 15000. See http://www.aircraftspruce.com/catalog/inpages/hobbs.php Wicks Aircraft has two offerings. Models 82450 and 85094. The 85094 appears to be the same unit as ACS's model 15000 http://www.wicksaircraft.com/catalog/product_detail.php/pid=1868~subid=2742/ index.html http://www.wicksaircraft.com/catalog/product_detail.php/pid=1875~subid=2743/ index.html Anyone have anything good or bad to say about these units? Any advantage to purchasing the more expensive units? Charlie Kuss ________________________________________________________________________________
From: "Bryan Jones" <rv_8pilot(at)hotmail.com>
Subject: Opinions on Hobbs Meter selection wanted
Date: Dec 29, 2004
Small rectangular Hobbs brand has worked for me for about 690 hrs. Located in right main sub panel. Bryan Jones Houston >Listers, > I'm trying to choose a Hobbs meter to install in the right mid cabin >cover (F-8113-R) of my RV-8A project. I'm leaning towards using one of the >rectangular units (it's smaller). I note that ACS offers two rectangular >units. ACS offers the Model 15000. See > >http://www.aircraftspruce.com/catalog/inpages/hobbs.php > >Wicks Aircraft has two offerings. Models 82450 and 85094. The 85094 appears >to be the same unit as ACS's model 15000 > >http://www.wicksaircraft.com/catalog/product_detail.php/pid=1868~subid=2742/ >index.html > >http://www.wicksaircraft.com/catalog/product_detail.php/pid=1875~subid=2743/ >index.html > >Anyone have anything good or bad to say about these units? Any advantage to >purchasing the more expensive units? ________________________________________________________________________________
Date: Dec 29, 2004
From: Chris W <1qazxsw23edcvfr45tgbnhy67ujm(at)cox.net>
Subject: Re: Fuselage Stands
Kevin Williams wrote: > >The stand looks interesting. Have you actually built this thing yet? I do >like the height adjustment abilities ect. Please do finish off the model >and let us know when you're done > > > I haven't built one yet because I don't need one yet. I have done some work to finish up and unless someone has some better ideas or wants something changed I will make the detail drawings in the next few days and post them in a pdf file on the site. I have updated all the images at http://cdw.homelinux.com:8088/aviation/stands/ there is one thing I'm not sure how much I like. If you look at the close up and cut away images you will see my solution to stop the red tube from slipping out of the blue tube if the clamp on the blue tube isn't tight enough. The only problem I see with this is if you do actually rotate the fuselage enough times in the right direction you could unscrew the eye bolt holding it in, or you could screw it in all the way and snap the eye off the eye bolt. I don't think that will really be a problem since it would take 15 or more complete rotations in the same direction. The only other idea I have for a safety to stop the red tube from inadvertently falling out of the blue, requires some machining and I don't want to do that if I don't have to. In case it's not obvious from my model the red tube has a washer weld in the end for a cap and nut welded on the washer to hold the eye bolt. The long hex bolt is a coupler nut that is welded on and then cut in half with the top edge of the blue tube. Then one half of the coupler nut has the threads drilled out so a bolt can be used to clamp the blue tube to the red tube. The hand winch is probably over kill on the tail end but I didn't feel like making 2 models when that was the only difference. If you are strong enough or have a buddy or 2 handy the wench on the firewall end is probably not necessary either. The idea is to have a cable attached to the top bolt on the green bracket and then up over the pulley on the top and down to the winch. The winch will just be used to get the fuselage to the hight you want and the bolt or pin through the green bracket and the vertical tube will hold it up. You may have noticed the 4 holes in the green bracket are a different spacing (3/4 inch) than the holes in the yellow tube (1 inch). The reason for that is to allow height adjustments in 1/4 inch increments, move it up 1/4 inch and put the bolt or pin in the holes that line up. I didn't do any detail on how to attach the red plate to the plane because that will be different for tandem and side by side configurations and the tail stand will probably be different on the tail wheel vs nose wheel planes. In either case, a simple frame out of square tubing to attach to the fire wall can easily be bolted or welded to the red plate for the fire wall and some holes in the right size plate should work for the tail stand. . Chris W gifts they want for any event ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)bowenaero.com>
Subject: CO Detector
Date: Dec 29, 2004
Cool alternative. How are you able to calibrate it? IE, how do you know that the sensitivity is tuned to xx PPM? - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com > -----Original Message----- > In a message dated 12/28/04 8:11:38 PM US Eastern Standard > Time, dan(at)rvproject.com writes: > > I soldered it up and it passed the "truck tailpipe test" as > well as detecting different vapors (i.e. butane, > acetone...not relevant but an interesting plus). I haven't > installed it in the plane yet, but soon I will mount it over > the heat manifold and hook it into the ACS2002 and one of its > "user input" circuits. That way it will give me an audio > plus and on-screen alert. The sensitivity can be tuned with > a simple pot adjustment. > > Hard to beat the price, customizability, and the DIY factor. > > )_( Dan > RV-7 N714D > http://www.rvproject.com ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)bowenaero.com>
Subject: Opinions on Hobbs Meter selection wanted
Date: Dec 29, 2004
I don't have a hobbs. I only used the hourmeter in the EIS engine monitor. Just another alternative....... - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com > >Listers, > > I'm trying to choose a Hobbs meter to install in the > right mid cabin > >cover (F-8113-R) of my RV-8A project. I'm leaning towards > using one of > >the rectangular units (it's smaller). I note that ACS offers two > >rectangular units. ACS offers the Model 15000. See > > > >http://www.aircraftspruce.com/catalog/inpages/hobbs.php > > > >Wicks Aircraft has two offerings. Models 82450 and 85094. The 85094 > >appears to be the same unit as ACS's model 15000 > > > >http://www.wicksaircraft.com/catalog/product_detail.php/pid=1 > 868~subid> >2742/ > >index.html > > > >http://www.wicksaircraft.com/catalog/product_detail.php/pid=1 > 875~subid> >2743/ > >index.html > > > >Anyone have anything good or bad to say about these units? Any > >advantage to purchasing the more expensive units? > > > ======== > Matronics Forums. > ======== > ======== > > > > > > ________________________________________________________________________________
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Re: CO Detector
Date: Dec 29, 2004
I installed a CO Guardian in my panel - fits in a small standard hole with a fitting kit: http://www.safeair1.com/index.htm These guys are distributors..... ----- Original Message ----- From: "Larry Bowen" <Larry(at)bowenaero.com> Subject: RV-List: CO Detector > > Anyone using one of these CO detectors? Recommended? > > http://www.pilotmall.com/page/1/PROD/101/303 > > - > Larry Bowen > Larry(at)BowenAero.com > http://BowenAero.com > > > ________________________________________________________________________________
From: "Ernest Kells" <ernest.kells(at)sympatico.ca>
Subject: Re: RV9A empennage for sale
Date: Dec 29, 2004
>> After finishing the empennage of a RV9A,....Snip.....the aircraft cost is going to be too high for me. While the RV9A will always be my dream.....Snip....I have decided....Snip....a Corvair powered Zenith 601XL. << Personally, I think that you will be disappointed. I am 95% complete building the RV-9A (prepping for paint). Being newly retired, cost was an issue (building cost plus operating and maintenance cost). I have looked at all of the options including Zenith, Murphy, Kitfox, etc. The answers all pointed to the RV-9A. When you buy the kit it locks you in for the life of that airplane. The airframe/kit is the most important decision - and leaves you well-defined upgrade choices for the future. For example; Vans kits are very inclusive, with almost all parts included. The RV-9A comes with a complete, anodised spar! All fixtures, rivets , most fairings, etc., etc. Most alternatives have many upgrades that are not really an option. It gets expensive. Also, the plane will be an asset not unlike your house. You can always sell a completed RV at a premium. They dominate the market. Try to sell anything else. Check E-Bay, Trade-A-Plane, etc. You can save money building if necessary. For example. I am using the O-235 engine with a much better fuel burn. Figure 1,000 hours @ cost of fuel per hour. Big money. Buy a near runout Lycoming. It is cheap and will give you 5 or 10 years to get that promotion. I have an Ed Sterba prop ($575) - Van designs around wood. Buy the pre-punched panel and order the Vans steam gages with limited avionics for really fun VFR. Upgrade as you get the money. Fly the plane for a few years "unpainted". Buy the template for the registration marks, then buy one quart of paint in your accent colour and personally paint the wing tips, letters, stripes - - and just polish the other aluminum for a few years. Soon you will be richer and will be able to upgrade your plane to dream status. Aluminum airplanes Really Rock unpainted - especially the military look. Compare to the opposition - painted or otherwise. Any RV with a spinning prop will always turn heads until it has taken off or shut down, period. Those first few years will the best flying of your life (all enhancements will degrade you in the future - more weight and complexity). By the way, the RV List and others are a tremendous resource far better than any other supplier - - did someone say that the Vans meter just tripped 4,000 ? ? ? Good luck on your decision - whether you build an RV, wait until you can build an RV, or you build something else. Research it well. It's a big decision. ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)bowenaero.com>
Subject: CO Detector
Date: Dec 29, 2004
Looks nice, but pricey. I didn't see where it said how long they last. Do you know? Most others I've been looking at are no good after five years. I like their remote enunciator light. Push to test, twist to dim LED. Nice. Anyone know where else to get those? Digikey? - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com > -----Original Message----- > From: Ralph E. Capen [mailto:recapen(at)earthlink.net] > Sent: Wednesday, December 29, 2004 9:02 PM > To: rv-list(at)matronics.com > Subject: Re: RV-List: CO Detector > > > > I installed a CO Guardian in my panel - fits in a small > standard hole with a fitting kit: > > http://www.safeair1.com/index.htm > > These guys are distributors..... > > > ----- Original Message ----- > From: "Larry Bowen" <Larry(at)bowenaero.com> > To: > Subject: RV-List: CO Detector > > > > > > Anyone using one of these CO detectors? Recommended? > > > > http://www.pilotmall.com/page/1/PROD/101/303 > > > > - > > Larry Bowen > > Larry(at)BowenAero.com > > http://BowenAero.com > > > > > > > > > ======== > ======== > ======== > > > > > > ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Re: CO Detector
Date: Dec 29, 2004
I just bought a low-level Carbon Monoxide Monitor, model 2004 from CO-Experts for $99.99 plus $6.50 S&H. I considered the same Kemo 4055 unit that the guys from California bought and had the following dialog with Quasar before I decided to look for and buy a different sensor. Note, the Model 2004 does not come with an annunciator action like planned by the California guys are doing with the ACS2002; but, I plan to put in my every 1 hour procedure after I switch tanks, to check the display to see what, if anything is going on. Some of the locals here in Indiana have the unit from CO-Experts and report it works with good precision and are happy with it. And can be recertified by sending it back to the company for maintenance. see http://www.coexperts.com/ for more info. Here is the latest dialog(emails) I had on the 4055: From: LarryRobertHelming [mailto:lhelming(at)sigecom.net] Subject: Re: Kemo 4055 Thank you for your previous reply concerning the VAT. Another question has come to light: How does one go about testing the Kemo 4055 sensor to see that it responds correctly for various carbon monoxide levels? And Is that documentation available on the 4055 that I can see it on-line? I think it would be nice to be able to test the sensor weekly or something like that to help ensure it still works. After all, we are sort of staking our lives on it -- aren't we? What is the recommended replacement or recharge period of time? Larry H, USA ((((((())))))) - I cannot show you their reply sent back to me due to the following which was appended to their reply: ********************************************************************** The information contained within this email is for use by the recipient only and must not be communicated to any third party without the prior written consent of Quasar Electronics Limited. ..... All information contained in this email is the property of Quasar Electronics Limited. ********************************************************************** Needless to say, their response changed my mind on buying their unit. Best wishes to all for a happy and safe new year. Larry in Indiana ----- Original Message ----- > > I installed a CO Guardian in my panel - fits in a small standard hole with a > fitting kit: > > http://www.safeair1.com/index.htm > > These guys are distributors..... > > > ----- Original Message ----- > From: "Larry Bowen" <Larry(at)bowenaero.com> > To: > Subject: RV-List: CO Detector > > > > > > Anyone using one of these CO detectors? Recommended? > > > > http://www.pilotmall.com/page/1/PROD/101/303 > > > > - > > Larry Bowen > > Larry(at)BowenAero.com > > http://BowenAero.com > > > > > > ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Re: Opinions on Hobbs Meter selection wanted
Date: Dec 29, 2004
The ACS2002 has a built-in hobbs meter. Saves space and hopefully maintenance. Indiana Larry > > Listers, > I'm trying to choose a Hobbs meter to install in the right mid cabin > cover (F-8113-R) of my RV-8A project. I'm leaning towards using one of the > rectangular units (it's smaller). I note that ACS offers two rectangular > units. ACS offers the Model 15000. See > > http://www.aircraftspruce.com/catalog/inpages/hobbs.php > > Wicks Aircraft has two offerings. Models 82450 and 85094. The 85094 appears > to be the same unit as ACS's model 15000 > > http://www.wicksaircraft.com/catalog/product_detail.php/pid=1868~subid=2742/index.html > > http://www.wicksaircraft.com/catalog/product_detail.php/pid=1875~subid=2743/index.html > > Anyone have anything good or bad to say about these units? Any advantage to > purchasing the more expensive units? > > Charlie Kuss ________________________________________________________________________________
From: Wheeler North <wnorth(at)sdccd.cc.ca.us>
Subject: vans alternators
Date: Dec 29, 2004
However, one shouldn't consider the 35 amp unit junk because it doesn't have the capacity one really should be using for his/her specific needs. J, the only reason I consider them to be junk is because several of the ones I have seen from Vans were junk. They weren't rebuilt, and in one case, didn't work at all. If you are sure that your installation can not overheat the alternator with everything turned on then fly the heck out of it. My point was that using the manufacturer's values in this case is not going to be a valid decision since the two different generas rate their products differently but the numbers listed appear similar in form. W ________________________________________________________________________________
From: Wheeler North <wnorth(at)sdccd.cc.ca.us>
Subject: alternator
Date: Dec 29, 2004
Many automobile alternators turn backwards when used in an airplane. I think that is why Van's discards the fan. The certificated airplanes that use alternators (that I have seen) still have a fan, and I would highly recommend one Dan, Very few power sources are rated for continuous duty, including alternators unless required to be so by some agency. I won't argue with your experience, but I can tell you that Van's units, either 35 or 60 amps, on the test bench will start to fry at something less than the supposed rated output. Been there, done that, watched the temp probes start sticking to the insulation... As far as I'm concerned, regardless of what the manufacture rates it at, this is the only way to be sure what the unit can do. I have also found that alternators are not self limited in that I have had to change, and or overhaul at least 300 to 400 alternators over the years, and they can get pretty smelly due to burnt stator insulation. RE fans, most of the japanese units vent from both ends out the sides and usually don't have an external fan, whereas the delco and bosch units tend to vent from the back to the front and usually do have an external fan. Honda engines tend to turn the same way as aeroplanes so this is a good choice for the rotor source as the internal fans are a permanent part of the field rotor. W ________________________________________________________________________________
From: "Mitch Faatz" <mitchf(at)skybound.com>
Subject: Re: Homebuilt Catalog
Date: Dec 29, 2004
>just not reality. Additionally, he has limited flexibility and likely would not be able to "build" an RV at all. That being said...I >remember seeing a catalog at one time that basically covered all the details on a bazillion different homebuilts. I can't remember >the name of the catalog, but I would like to purchase it to help him look at some alternatives. Off the top of my head I think a >Zenith might be a good choice. Anyone know the name and where I might be able to get said catalog? You are probably talking about EAA's AeroCrafter. http://www.pilotsbooks.com/aero_crafters.htm Mitch Faatz RV-6A Finish Kit Auburn, CA ________________________________________________________________________________
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Re: CO Detector
Date: Dec 30, 2004
Through the reseller from the vendor... The unit needs to be refurbed at about seven years - there's something inside that wears out......don't remember the specifics. ----- Original Message ----- From: "Larry Bowen" <Larry(at)bowenaero.com> Subject: RE: RV-List: CO Detector > > Looks nice, but pricey. I didn't see where it said how long they last. > Do > you know? Most others I've been looking at are no good after five years. > > I like their remote enunciator light. Push to test, twist to dim LED. > Nice. Anyone know where else to get those? Digikey? > > - > Larry Bowen > Larry(at)BowenAero.com > http://BowenAero.com > > >> -----Original Message----- >> From: Ralph E. Capen [mailto:recapen(at)earthlink.net] >> Sent: Wednesday, December 29, 2004 9:02 PM >> To: rv-list(at)matronics.com >> Subject: Re: RV-List: CO Detector >> >> >> >> I installed a CO Guardian in my panel - fits in a small >> standard hole with a fitting kit: >> >> http://www.safeair1.com/index.htm >> >> These guys are distributors..... >> >> >> ----- Original Message ----- >> From: "Larry Bowen" <Larry(at)bowenaero.com> >> To: >> Subject: RV-List: CO Detector >> >> >> > >> > Anyone using one of these CO detectors? Recommended? >> > >> > http://www.pilotmall.com/page/1/PROD/101/303 >> > >> > - >> > Larry Bowen >> > Larry(at)BowenAero.com >> > http://BowenAero.com >> > >> > >> > >> >> >> ======== >> ======== >> ======== >> >> >> >> >> >> > > > ________________________________________________________________________________
From: "Dean Pichon" <deanpichon(at)msn.com>
Subject: Crosswind Limits
Date: Dec 30, 2004
I have about 250 hours in my -4 and often feel like the FNG. I find 15 knots of cross wind component to be the most I (and/or the aircraft) can handle. For me, the rate of change in direction/speed is at least as important as absolute magnitude in determining my ability to land. Good luck, Dean Bolton, MA ----Original Message Follows---- From: "Valovich, Paul" <pvalovich(at)dcscorp.com> Subject: RV-List: Crosswind Limits Date: Mon, 27 Dec 2004 10:39:21 -0500 I'm an RV FNG (0.0 hours) but have a lot of military jet time. The crosswind limits on the A-4 with spoilers deployed were 25 kts symmetrical and 15 kts assymetrical. Those upper limits were a handful in landing a 13,000 lb. tricycle gear delta wing jet. Do most RV pilots have a 20+ kt crosswind limit? I would have guessed the number was less - maybe 15 - 20 kts. Paul Valovich http://search.msn.click-url.com/go/onm00200636ave/direct/01/ ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)earthlink.net>
Subject: Crosswind Limits
Date: Dec 30, 2004
> > I have about 250 hours in my -4 and often feel like the FNG. > I find 15 > knots of cross wind component to be the most I (and/or the > aircraft) can > handle. For me, the rate of change in direction/speed is at least as > important as absolute magnitude in determining my ability to land. Interesting thread - many good comments that generally can't be disagreed with. I am not a high time pilot, with most of my flying experience coming from my RV6-A. I would agree that 15 knots is probably the limit, requiring the airplane to be crabbed at about 14 degrees relative to the air at touchdown. Of course one can "get away" with higher and higher crosswinds, but that is not a wise thing to do. Many have posted something like "I've landed in xx knots crosswind component so I know that is at least the limit". As is often the case with people on this list when discussing reliability of such and such a component, one cannot scientifically support these sorts of conclusions. Having 1500 hours trouble free time on brand X alternator, to pick an example, means nothing with respect to brand X's reliability. Numerous brand X alternators would have to be run thousands of hours each to begin to determine the expected reliability of them. Even having that information does not tell one when a given unit will fail. The same goes for crosswind landings - the risk of balling up the plane from crosswind landings goes from zero at no crosswind to 100% at some high crosswind. There is no magic threshhold crosswind, but a continuous and exponentially increasing risk as the crosswind goes up. Like all our flying, probability comes into play. Alex Peterson RV6-A 561 hours Maple Grove, MN http://www.home.earthlink.net/~alexpeterson/ ________________________________________________________________________________
From: Hopperdhh(at)aol.com
Date: Dec 30, 2004
Subject: Re: alternator
W, I won't argue with your experience either! Everything built has an expected service life, so in that regard, I suppose, alternators are not rated for continuous duty. Continuous meaning full output for its entire lifetime. The point here is that the alternator should not be able to overheat itself and fail in just a short time. One reason you have seen overheated failures was probably because the airflow was restricted somehow. For example, I have seen alternators packed with oily "mud" which caused them to overheat. My friends RV-9A failed the alternator during taxi testing. I opened it up to find the insulation fried as you said. I believe a fan would have prevented this failure. Alternators are limited in their output current as I posted earlier. I think the inductive reactance of the stator windings is the primary reason for this limiting. With proper cooling airflow, a properly designed alternator will not overheat from being loaded too heavily -- that is, from putting out too much current. This, of course, assumes that the voltage regulator is functional. I have also seen alternators fail due to overheating when one diode is shorted or open (after many thermal cycles) causing more heating than the unit was designed for. I certainly would not consider any alternator junk just because it has a low amperage rating. A 20 amp alternator which is reliable should be considered a fine machine. My definition of junk is something that is prone to failure. I don't think the alternator should fail from trying to recharge the battery after the master switch was left on, for example. This certainly can be hard on the alternator. And I would recommend several hours on the battery charger to make it easier on the alternator if this happens. If your alternator has severely restricted airflow. it will probably fail before the charging current comes back to a low level. This would apply to Vans 35 amp with no fan. That fan moves a lot of air. I don't know if a 5/8 inch blast tube could possibly provide that much airflow. It would require some instrumentation to determine if enough cooling air is being provided. Believe me, if you get enough cooling air (like in the original application) it will not burn up! Thanks for your responses. My only reason for making these posts is to share my personal experiences in order to help the readers of the list build safer, more reliable airplanes. Regards, Dan Hopper, retired automotive electrical engineer RV-7A (Flying, but not much lately due to weather) In a message dated 12/30/04 12:05:37 AM US Eastern Standard Time, wnorth(at)sdccd.cc.ca.us writes: Dan, Very few power sources are rated for continuous duty, including alternators unless required to be so by some agency. I won't argue with your experience, but I can tell you that Van's units, either 35 or 60 amps, on the test bench will start to fry at something less than the supposed rated output. Been there, done that, watched the temp probes start sticking to the insulation... As far as I'm concerned, regardless of what the manufacture rates it at, this is the only way to be sure what the unit can do. I have also found that alternators are not self limited in that I have had to change, and or overhaul at least 300 to 400 alternators over the years, and they can get pretty smelly due to burnt stator insulation. RE fans, most of the japanese units vent from both ends out the sides and usually don't have an external fan, whereas the delco and bosch units tend to vent from the back to the front and usually do have an external fan. Honda engines tend to turn the same way as aeroplanes so this is a good choice for the rotor source as the internal fans are a permanent part of the field rotor. W ________________________________________________________________________________
From: "David Burton" <dburton(at)nwlink.com>
Subject: Re: CO Detector
Date: Dec 30, 2004
http://checkoway.com/url/?s=d0ca36fc You could use this to "calibrate" your CO detector. It's not an appropriate unit to mount in the plane, but has a battery back-up and a digital display. Decide what level you want to have your unit go off at and set it using this one to display the concentration you are shooting for. Set yours to go off at that level. I think I paid about $25 for it at Costco. ________________________________________________________________________________
From: "Albert Gardner" <spudnut(at)worldnet.att.net>
Subject: Re: RV9A empennage for sale
Date: Dec 30, 2004
Here's another thing you won't be doing in your Zenith: Left Yuma for Phoenix this morning, climbed to 7,500 eastbound (from 188' at KYUM) level at altitude within 10 miles of origin. On course-2250 rpm, 6.5 gph, 150 kts TAS. On return, sliding downhill into the area at 165 kts, approach says "Can you slow down to let 2 King Airs in before you?" I say, "I can slow down or speed up-your choice" Albert Gardner RV-9A 872RV Yuma, AZ Lyc O-320 Sensenich FP >>> After finishing the empennage of a RV9A,....Snip.....the aircraft cost >>> is > going to be too high for me. While the RV9A will always be my > dream.....Snip....I have decided....Snip....a Corvair powered Zenith > 601XL. > << ________________________________________________________________________________
From: "Albert Gardner" <spudnut(at)worldnet.att.net>
Subject: Re: RV9A empennage for sale
Date: Dec 30, 2004
Here's another thing you won't be doing in your Zenith: Left Yuma for Phoenix this morning, climbed to 7,500 eastbound (from 188' at KYUM) level at altitude within 10 miles of origin. On course-2250 rpm, 6.5 gph, 150 kts TAS. On return, sliding downhill into the area at 165 kts, approach says "Can you slow down to let 2 King Airs in before you?" I say, "I can slow down or speed up-your choice" Albert Gardner RV-9A 872RV Yuma, AZ Lyc O-320 Sensenich FP >> >> After finishing the empennage of a RV9A,....Snip.....the aircraft cost > is >> going to be too high for me. While the RV9A will always be my >> dream.....Snip....I have decided....Snip....a Corvair powered Zenith > 601XL. ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
,
Subject: Oil Cooler Flange Failure
Date: Dec 30, 2004
As you may recall, I had a few bad baffle cracks early on. I'm happy to report that my latest baffle/brace design seems to be rock solid. However...last night, when doing an oil change, I noticed that my oil cooler flanges all but self-destructed. The oil cooler flanges have become the weak link in the chain. Photos here: http://www.rvproject.com/20041229.html (bottom of page) I blindly followed "the plans" (FWF DWG OP-27) when installing my oil cooler, and while I don't normally criticize the amazing job Van's has done, this is one area where the plans are definitely leading "newbies" like me astray. I take full responsibility for what happened, but you might want to check your installation if you followed the drawing blindly like I did. Here's the end result, including the modifications I made (that probably MANY less ignorant people have already made) in order to make the installation robust. http://www.rvproject.com/20041230.html Hope this helps! )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
From: "Chris Good" <chrisjgood(at)lycos.com>
Date: Dec 31, 2004
Subject: Re: Oil Cooler Flange Failure
Dan, Thanks for all the great photos of this problem! Did you use steel tubing for the spacers? I've heard that aluminum tubing, in this application, will compress over time, leading to looseness in the assembly & premature failure. Regards, Chris Good, West Bend, WI RV-6A 830 hrs flying. ----- Original Message ----- From: "Dan Checkoway" <dan(at)rvproject.com> RV7and7A(at)yahoogroups.com Subject: RV-List: Oil Cooler Flange Failure Date: Thu, 30 Dec 2004 21:17:27 -0800 > > > As you may recall, I had a few bad baffle cracks early on. I'm happy to > report that my latest baffle/brace design seems to be rock solid. > However...last night, when doing an oil change, I noticed that my oil cooler > flanges all but self-destructed. The oil cooler flanges have become the > weak link in the chain. Photos here: > > http://www.rvproject.com/20041229.html (bottom of page) > > I blindly followed "the plans" (FWF DWG OP-27) when installing my oil > cooler, and while I don't normally criticize the amazing job Van's has done, > this is one area where the plans are definitely leading "newbies" like me > astray. I take full responsibility for what happened, but you might want to > check your installation if you followed the drawing blindly like I did. > > Here's the end result, including the modifications I made (that probably > MANY less ignorant people have already made) in order to make the > installation robust. > > http://www.rvproject.com/20041230.html > > Hope this helps! > )_( Dan > RV-7 N714D > http://www.rvproject.com > > -- ________________________________________________________________________________
From: "Jerry Calvert" <rv6(at)cox.net>
Subject: Re: Oil Cooler Flange Failure
Date: Dec 31, 2004
Flange destruction of this nature seems to point to movement in the oil cooler.. I use 4 bolts on my -6 and don't have any problems. I do use steel tubing spacers instead of aluminum though. The tubes keep the bolts from pulling the cooler flanges inwards. If the aluminum wears on the ends, it will allow the flanges to move inwards slightly and cause a loose condition. Another issue could be the cooler contacting the engine mount, but you would see a chaf if this was true. Your repair looks great, but I personally would go with steel tubing spacers. Jerry Calvert N296JC RV6 Edmond Ok ----- Original Message ----- From: "Dan Checkoway" <dan(at)rvproject.com> ; Subject: RV-List: Oil Cooler Flange Failure > > As you may recall, I had a few bad baffle cracks early on. I'm happy to > report that my latest baffle/brace design seems to be rock solid. > However...last night, when doing an oil change, I noticed that my oil cooler > flanges all but self-destructed. The oil cooler flanges have become the > weak link in the chain. Photos here: > > http://www.rvproject.com/20041229.html (bottom of page) > > I blindly followed "the plans" (FWF DWG OP-27) when installing my oil > cooler, and while I don't normally criticize the amazing job Van's has done, > this is one area where the plans are definitely leading "newbies" like me > astray. I take full responsibility for what happened, but you might want to > check your installation if you followed the drawing blindly like I did. > > Here's the end result, including the modifications I made (that probably > MANY less ignorant people have already made) in order to make the > installation robust. > > http://www.rvproject.com/20041230.html > > Hope this helps! > )_( Dan > RV-7 N714D > http://www.rvproject.com > > ________________________________________________________________________________
From: "Wayne Sweet" <w_sweet(at)comcast.net>
,
Subject: Re: [VAF Mailing List] Oil Cooler Flange Failure
Date: Dec 31, 2004
Dan, Looks like you may have vibration problems. Have you had the prop/engine dynamically balance? If not that would be a good thing to do. Can't believe normal stress (unless the mounting is out of alignment somehow) did that. Don't blame it on Van's design. Four bolts should be enough, UNLESS it is under high vibration or mis-alignment stress. Wayne ----- Original Message ----- From: Dan Checkoway To: SoCAL-RVlist(at)yahoogroups.com ; vansairforce(at)yahoogroups.com ; rv-list(at)matronics.com ; RV7and7A(at)yahoogroups.com Sent: Thursday, December 30, 2004 9:17 PM Subject: [VAF Mailing List] Oil Cooler Flange Failure As you may recall, I had a few bad baffle cracks early on. I'm happy to report that my latest baffle/brace design seems to be rock solid. However...last night, when doing an oil change, I noticed that my oil cooler flanges all but self-destructed. The oil cooler flanges have become the weak link in the chain. Photos here: http://www.rvproject.com/20041229.html (bottom of page) I blindly followed "the plans" (FWF DWG OP-27) when installing my oil cooler, and while I don't normally criticize the amazing job Van's has done, this is one area where the plans are definitely leading "newbies" like me astray. I take full responsibility for what happened, but you might want to check your installation if you followed the drawing blindly like I did. Here's the end result, including the modifications I made (that probably MANY less ignorant people have already made) in order to make the installation robust. http://www.rvproject.com/20041230.html Hope this helps! )_( Dan RV-7 N714D http://www.rvproject.com Online help on this group at: http://help.yahoo.com/help/groups/ ADVERTISEMENT a.. To visit your group on the web, go to: http://groups.yahoo.com/group/vansairforce/ b.. To unsubscribe from this group, send an email to: vansairforce-unsubscribe(at)yahoogroups.com Try www.SPAMfighter.com for free now! ________________________________________________________________________________
Date: Dec 31, 2004
From: Dave Durakovich <ddurakovich(at)yahoo.com>
Subject: Re: Homebuilt Catalog
I suspect what you're looking for might be the Aerocrafters handbook from EAA. http://shop.eaa.org/Html/2books_aerocrafter.html?cart_id Great book, lot's of references, includes a CD with filterable search capabilities. Dave Durakovich RV-4 - N666PR Detroit, MI ________________________________________________________________________________
From: "Tim Lewis" <Tim_Lewis(at)msm.umr.edu>
Date: Dec 31, 2004
Subject: Re: Ice formation (and prevention) in auto fuel in flight (long)
> You might have a good understanding of how the solubility of water in > gasoline changes with temperature but this link explains it better > than I can. > > http://www.epa.gov/otaq/regs/fuels/rfg/waterphs.pdf > > Some years ago when there was a discussion on the use of fuel filters > rather than gascolators I expressed concern after finding ice crystals > when draining the sumps. (snip) I feel that this could be enough to plug a > filter under the right conditions. I'm not sure what you have in your > fuel system, however, looking at the physics a little closer might > explain it. (snip) > > Roger Embree > C-GIRH Roger, That was a great reference. I appreciate it. In my case, I test every purchase of mogas using EAA's "water test" to ensure there's no ethanol in the fuel, and I filter it using a fine mesh funnel from AC$. My plane is hangared. Some interesting/relevant info I've found while researching this topic: FAA Advisory Circular AC43-16 also addresses the subject. "WINTER OPERATIONS This article was excerpted from a Special Issue General Aviation Airworthiness Alert issued in Dec. 1985. ANTI-ICING ADDITIVES While proper fuel sampling and sumping is essential in preventing the formation of ice due to free water in the fuel, it will not eliminate the hazard of ice blockage of fuel flow. Under certain conditions, water in suspension or solution may form ice crystals. Since water in suspension or solution is not removed by sumping, the formation of ice crystals must be prevented by adding anti-icing additives, such as isopropyl alcohol or ethylene glycol monomethyl ether (EGME), to the fuel. Both additives absorb water and reduce the freezing point of the mixture. Teledyne Continental and Avco Lycoming approve the use of both additives in their engines, subject to approval by the respective airframe manufacturers. When alcohol or EGME are used, instruction for their proper use must be carefully followed. Obtain and follow the aircraft and engine manufacturers recommendations regarding the use of anti-icing additives in the fuel for your aircraft. DRAINING SUMPS Proper sumping is very important during the preflight check. Sufficient fuel should be drawn off into a transparent container to see if the fuel is free from contaminants. Extra care should be taken during changes in temerature, particularly when it nears the freezing level. Ice may be in the tanks, which may turn to water when the temperature rises, and may filter down into the carburetor or fuel controller causing engine failure. Water can freeze in lines and filters causing stoppage. A small amount of water, when frozen, can prevent proper operation of fuel pumps, selector valves, and carburetors." (from http://www.cessnaowner.org/cgi-bin/phorum- 3.4.1/read.php?f=1&i=8132&t=8132) From AC23.1521-1B "g. ASTM D 910, Standard Specification for Aviation Gasolines, allows the use of isopropyl alcohol conforming to the requirements of ASTM D 4171, Specifications for Fuel System Icing Inhibitor, as a fuel system icing inhibitor. Accordingly, isopropyl alcohol conforming to ASTM D 4171 may be used in concentrations up to 1 percent by volume, to benefit safety, as an icing inhibitor in automobile gasoline." -Lycoming Service Letter L172B dated January 25, 1980 says in part "...tests conducted with EGME used as an ice inhibiting fuel additive have shown to be satisfactory for use in all Avco Lycoming engines with no adverse affects on engine operations when used in concentrations up to 0.15% by volume in Aviation Gasoline. The use of EGME as a fuel additive in Avco Lycoming engines is approved by Avco Lycoming and the FAA." - Continental Service Bulletin M81-11 Rev. 1 states in part "...Under certain ambient conditions of temperature/humidity, water can be supported in the fuel in sufficient quantities to create restrictive ice formation along various segments of fuel system." "... ethylene glycol monomethyl ether compounds conforming to military specification MIL-L-27686E, if approved for use in the aircraft fuel system by the aircraft manufacturer, can be added for this purpose. The ethylene glycol monomethyl ether compound must be carefully mixed with the fuel in concentrations not to exceed 0.15 percent by volume." - Continental issues the following warning that is important to understand: - "Mixing of the EGME compound with the fuel is extremely important because concentration in excess of that recommended (0.15 percent volume maximum) can have a harmful effect on engine components. Use only blending equipment that is recommended by the manufacturer to obtain proper proportioning." (from http://www.sacskyranch.com/crbice.htm) The Prist (EGME)usage recommendations at PPG's Prist FAQ (http://www.csdinc.org/prist/faq2.html) convinced me that this product isn't for me -- PPG recommends against using it in fuel that will be stored in the aircraft because Prist can settle out of the fuel and cause excessively high concentrations with potential for damaging the fuel tank and/or filters. AC 20-113 (at http://www.airweb.faa.gov) has a good discussion of fuel system icing, including suspension of water and ice in av gas. Your mention of fuel filters vs ice crystals was though provoking. When I refueled before the flight where I saw the problem, I think Irecall seeing tiny white dots that I presume where ice crystals in the sumped fuel, and seeing them (I think) only in the auto gas tank. In my plane I have fuel filters (Fram G-3, which is transparent) inside the cockpit between each fuel tank and the fuel selector valve, and another G-3 filter after the fuel flow transducer, but before the boost pump (also inside the cockpit). This final filter serves primarily as a "capacitor" to absorb pulses in the fuel line pressure generated by the boost pump and engine driven pump before the pulses reach the fuel flow transducer. I suppose it is possible that ice crystals could clog the filter medium even in the presence of liquid gasoline. I would think the ice would melt after being in the warm cockpit for some time, but perhaps not. I tried the problem tank several times in flight, and it never fed fuel after the first blockage occurred. This led me to believe that the blockage occurred prior to the filter (outside the cockpit, where it wouldn't melt), either at the finger strainer or in the tubing somewhere prior to the fuel line's entrance to the cockpit. I briefly considered installing a valve to allow circumventing the Fram G-3 associated with the auto gas tank as a way to test the "iced filter" theory. That, however, is a terrible idea in my installation because the "capacitor" filter down stream could then be clogged by ice. Then switching to the "avgas only" tank wouldn't solve the problem. Bad! I can't be sure exactly where the blockage occurred, but I'm confident it was ice, and was in the fairly short section of fuel line beginning at the finger screen and ending at the fuel selector valve. My goal at this point is to reduce the probability of recurrence. Given a choice between Prist (EGME) and Isopropyl Alcohol, I think alcohol is better for my situation. Lycoming SI 1070L permits 1% alcohol in the fuel. Precision Airmotive answered my email inquiry about carb compatibility this way "There will be no (carb) problem with the use of 1% Isopropyl alcohol in your fuel. Please let me know if you have any other questions." I'm waiting on a response from Aeroquip to be sure the 701 hose is compatible with isopropyl alcohol. So... I'm going to get some anhydrous isopropyl alcohol (Home Depot?) and test my remaining fuel system components (pro seal, fuel filters and associated rubber hose, gascolator seals). Tim -- Tim Lewis -- HEF (Manassas, VA) RV-6A N47TD -- 700 hrs RV-10 #40059 under construction ________________________________________________________________________________
Date: Dec 31, 2004
From: <sgesele(at)yahoo.com>
Subject: Re: Oil Cooler Flange Failure
Dan, When you reinstall the oil cooler, you may want to use a stainless steel sleeve on the bolt instead of the aluminum. The aluminum is relatively soft and will compress over time. This will result in little, or no clamping pressure from the bolt and a possible failure of the mounting flange. The stainless should solve this problem. I have well over 700 hrs with this setup and have not had any problems. Scott Gesele N506RV > From: "Dan Checkoway" <dan(at)rvproject.com> > , > > Subject: RV-List: Oil Cooler Flange Failure > > > > As you may recall, I had a few bad baffle cracks > early on. I'm happy to > report that my latest baffle/brace design seems to > be rock solid. > However...last night, when doing an oil change, I > noticed that my oil cooler > flanges all but self-destructed. The oil cooler > flanges have become the > weak link in the chain. Photos here: > > http://www.rvproject.com/20041229.html (bottom of > page) > > I blindly followed "the plans" (FWF DWG OP-27) when > installing my oil > cooler, and while I don't normally criticize the > amazing job Van's has done, > this is one area where the plans are definitely > leading "newbies" like me > astray. I take full responsibility for what > happened, but you might want to > check your installation if you followed the drawing > blindly like I did. > > Here's the end result, including the modifications I > made (that probably > MANY less ignorant people have already made) in > order to make the > installation robust. > > http://www.rvproject.com/20041230.html > > Hope this helps! > )_( Dan > RV-7 N714D > http://www.rvproject.com > > > > > > > > > > > > > > Contributions > any other > Forums. > > http://www.matronics.com/subscription > http://www.matronics.com/FAQ/RV-List.htm > http://www.matronics.com/archives > http://www.matronics.com/photoshare > http://www.matronics.com/emaillists > > > > > > > > __________________________________ http://my.yahoo.com ________________________________________________________________________________
From: Jerry2DT(at)aol.com
Date: Dec 31, 2004
Subject: Re: Oil Cooler Flange Failure
Dan, Just excellent info & pix as usual. I'm attaching my oil cooler to the engine mounts to isolate from the engine. I will use a 3" duct from the baffle downwards with plenums on both ends. I know many have installed the cooler on the firewall, including our flying -6a, and am wondering why Van's insists on staying with the baffle mount. He must think it is more efficient. Your story is just one of many over the years about cracking in this area. BTW, Pacific Oil Cooler did a beautiful job for sure. Jerry Cochran Wilsonville, OR In a message dated 12/31/2004 12:03:25 A.M. Pacific Standard Time, rv-list-digest(at)matronics.com writes: Subject: RV-List: Oil Cooler Flange Failure As you may recall, I had a few bad baffle cracks early on. I'm happy to report that my latest baffle/brace design seems to be rock solid. However...last night, when doing an oil change, I noticed that my oil cooler flanges all but self-destructed. The oil cooler flanges have become the weak link in the chain. Photos here: ________________________________________________________________________________
From: "LARRY ADAMSON" <rvhi03(at)msn.com>
Subject: Re: Oil Cooler Flange Failure
Date: Dec 31, 2004
----- Original Message ----- From: Jerry2DT(at)aol.com Subject: RV-List: Re: Oil Cooler Flange Failure Dan, Just excellent info & pix as usual. I'm attaching my oil cooler to the engine mounts to isolate from the engine. I will use a 3" duct from the baffle downwards with plenums on both ends. I know many have installed the cooler on the firewall, including our flying -6a, and am wondering why Van's insists on staying with the baffle mount. He must think it is more efficient. Your story is just one of many over the years about cracking in this area. BTW, Pacific Oil Cooler did a beautiful job for sure. The way I look at it, is...... My baffle mounted cooler & oil hoses, all vibrate together as one unit. If I mount the cooler to a fixed surface such as the firewall or engine mount, then the hoses will constantly be in movement as the engine vibrates on the mount, even though the "back end" at the mounts would have the least movement. So what's worse? I haven't yet flown, but will check into stainless steel spacers ( IF I didn't use stainless already --- been too long) & washers. My oil filter is also directly mounted to the engine. 0360A1A Larry Adamson RV6A --- installing polished aluminum spinner today. Looks better! ________________________________________________________________________________
From: "RV6 Flyer" <rv6_flyer(at)hotmail.com>
Subject: Re: Oil Cooler Flange Failure
Date: Dec 31, 2004
Larry: I had my oil cooler on the firewall with 3" scat when I did my test flying back in 1997. The oil ran near redline all the time. Had 3 cases of vapor lock then moved the oil cooler to the engine mount behind the # 4 cylinder. Looks just like all the other baffle mount cooler but it is a solid mount on the engine mount. The hose flex have been no problem yet after over 1,550 hours. If you check the archives, you may find some info on others that have had high oil temps with the firewall mount oil cooler. With the cooler mounted to the engine mount, I have a small duct / plenum (3" X 4") extending to behind # 4 cylinder. I have the same size opening in the baffle. I typically run 10 - 15 degrees F cooler than the other RVs I fly with that have the cooler mounted to the baffle. May have something to do with getting minimal heat transfer from the cylinder head to the cooler. Gary A. Sobek "My Sanity" RV-6 N157GS O-320 Hartzell, 1,617 + Flying Hours So. CA, USA http://SoCAL_WVAF.rvproject.com ----Original Message Follows---- From: "LARRY ADAMSON" <rvhi03(at)msn.com> Subject: Re: RV-List: Re: Oil Cooler Flange Failure Date: Fri, 31 Dec 2004 11:05:49 -0700 ----- Original Message ----- From: Jerry2DT(at)aol.com Subject: RV-List: Re: Oil Cooler Flange Failure Dan, Just excellent info & pix as usual. I'm attaching my oil cooler to the engine mounts to isolate from the engine. I will use a 3" duct from the baffle downwards with plenums on both ends. I know many have installed the cooler on the firewall, including our flying -6a, and am wondering why Van's insists on staying with the baffle mount. He must think it is more efficient. Your story is just one of many over the years about cracking in this area. BTW, Pacific Oil Cooler did a beautiful job for sure. The way I look at it, is...... My baffle mounted cooler & oil hoses, all vibrate together as one unit. If I mount the cooler to a fixed surface such as the firewall or engine mount, then the hoses will constantly be in movement as the engine vibrates on the mount, even though the "back end" at the mounts would have the least movement. So what's worse? I haven't yet flown, but will check into stainless steel spacers ( IF I didn't use stainless already --- been too long) & washers. My oil filter is also directly mounted to the engine. 0360A1A Larry Adamson RV6A --- installing polished aluminum spinner today. Looks better! ________________________________________________________________________________
Date: Dec 31, 2004
Subject: [ Kelly Patterson ] : New Email List Photo Share Available!
From: Email List Photo Shares <pictures(at)matronics.com>
A new Email List Photo Share is available: Poster: Kelly Patterson Subject: Tailcone baggage compartment http://www.matronics.com/photoshare/kbob@cox.net.12.31.2004/index.html o Main Photo Share Index http://www.matronics.com/photoshare o Submitting a Photo Share If you wish to submit a Photo Share of your own, please include the following information along with your email message and files: 1) Email List or Lists that they are related to: 2) Your Full Name: 3) Your Email Address: 4) One line Subject description: 5) Multi-line, multi-paragraph description of topic: 6) One-line Description of each photo or file: Email the information above and your files and photos to: pictures(at)matronics.com ________________________________________________________________________________
From: "Jeff Orear" <jorear(at)new.rr.com>
Subject: Aluminum Windshield Fairing
Date: Dec 31, 2004
List: I am attempting to make my windshield fairing out of aluminum and am trying to follow the instructions that were written in an RV-ator article I found in 19 years of the RV-ator. I am puzzled with the part where a jig is made to aid in bending the flange for the fairing. It says to make this jig so that it will set on the face of the windshield. Making a cardboard template at the base of the windshield as described in the instructions results in a template that will not sit on the face of the windshield. Am I missing something here? Any suggestions from anyone who made a metal fairing? Thanks in advance Regards, Jeff Orear RV6A N782P (reserved) Windshield fairing Peshtigo, WI ________________________________________________________________________________
Date: Dec 31, 2004
From: sarg314 <sarg314(at)comcast.net>
Subject: Re: Aluminum Windshield Fairing
Jeff: I did this (took 3 tries, but I got a pretty good result finally). The way I interpretted the instructions was that the cardboard template should be, ideally, everywhere perpendicular to the canopy along the base of the canopy. That means make it fit with the cardboard sticking out into space, normal to the plexiglass. The shapes are such that a plane cannot infact do that, but just try to split the difference. It is not critical. The wood clamp you make from the template only holds the aluminum in roughly the right shape while you bend the flange. Try making one and see how it goes. I initially thought I should use some soft, pure aluminum sheet, but in the end I was able to get a good result with 2024-T3 sheet. I then sealed the aluminum to the plexi with a small bead of Lexel sealer. I really didn't like the idea of epoxying a fiberglass fairing to the canopy forward skin. If I ever have to replace the canopy, getting the fiberglass unglued would be a terrible job. Jeff Orear wrote: > >List: > > >I am puzzled with the part where a jig is made to aid in bending the flange for the fairing. It says to make this jig so that it will set on the face of the windshield. Making a cardboard template at the base of the windshield as described in the instructions results in a template that will not sit on the face of the windshield. > > > > ________________________________________________________________________________
From: "Jeff Orear" <jorear(at)new.rr.com>
Subject: Re: Aluminum Windshield Fairing
Date: Dec 31, 2004
Thanks for the reply. That is how I figured I would go about it. I agree with you about making a fiberglass fairing that is permanently stuck onto the windshield. My concern was also that the windshield is going to expand and contract with temperature extremes and I wanted it to be able to do that under a metal fairing. Again, thanks for the reply. Regards, Jeff Orear RV6A N782P (reserved) windshield fairing Peshtigo, WI ----- Original Message ----- From: "sarg314" <sarg314(at)comcast.net> Subject: Re: RV-List: Aluminum Windshield Fairing > > Jeff: > I did this (took 3 tries, but I got a pretty good result finally). > The way I interpretted the instructions was that the cardboard template > should be, ideally, everywhere perpendicular to the canopy along the > base of the canopy. That means make it fit with the cardboard sticking > out into space, normal to the plexiglass. The shapes are such that a > plane cannot infact do that, but just try to split the difference. It > is not critical. The wood clamp you make from the template only holds > the aluminum in roughly the right shape while you bend the flange. Try > making one and see how it goes. > > I initially thought I should use some soft, pure aluminum sheet, but in > the end I was able to get a good result with 2024-T3 sheet. I then > sealed the aluminum to the plexi with a small bead of Lexel sealer. I > really didn't like the idea of epoxying a fiberglass fairing to the > canopy forward skin. If I ever have to replace the canopy, getting the > fiberglass unglued would be a terrible job. > > Jeff Orear wrote: > >> >>List: >> >> >>I am puzzled with the part where a jig is made to aid in bending the >>flange for the fairing. It says to make this jig so that it will set on >>the face of the windshield. Making a cardboard template at the base of the >>windshield as described in the instructions results in a template that >>will not sit on the face of the windshield. >> >> >> >> > > > ________________________________________________________________________________
From: "Jerry Isler" <jlisler(at)alltel.net>
Subject: Dynon OAT
Date: Dec 31, 2004
After Fed Ex-ing a Dynon OAT probe from ACS on the west coast, to Georgia, I cannot get the system to recognize that it is installed. I have the external compass connected and working properly and I have checked, re-checked, and checked again the wiring for the probe. Its only three wires into a 9 pin connector so it's not that hard. Has anyone had trouble getting a Dynon D10A to recognize the OAT probe? What are the values of the probe in ohms? Should I see the values change if I heat up the probe? The three wires from the probe are as follows. Blue (ground), red, and yellow. I do not know what the red and yellow wires actually are because they connect to the compass module with not explanation. Jerry Isler RV4 N455J ________________________________________________________________________________
From: "Sean Caranna" <VP2Flyer(at)cfl.rr.com>
Subject: New RV forums
Date: Dec 31, 2004
I've started a new aircraft homebuilding forum at http://www.WingsForum.com "They" say that a picture is worth a thousand words. The ability to attach spreadsheets, documents, and CAD files can speak volumes. I am not asking anyone to leave this list. I'm just offering an additional resource that will offer easily accessible photo and data file content intergraded with the message threads. http://www.wingsforum.com also has form based email and private messaging that will nonpublic communications while protecting your email address from SPAM email harvesters. http://www.WingsForum.com was created because the email based groups just can't compete with the forum format for organization of topics, searching information already covered by a group, and relevancy of information presented. I can't tell you how many HOURS of my life have been wasted scrolling through off topic threads and information irrelevant to my search on Yahoo and MSN groups. Lets face it, if you are looking for info on your spar why should you need to scroll through 30 email post on firewalls 5 about rudders and 2 about nothing at all? At http://www.WingsForum.com you will find topics well organized, pictures and relevant files directly attached to their post, private messaging, and more all on one site. Forum membership is, and will always be, FREE. Try in out, it cost nothing, and you just might like it. If you don't like it just let me know how I can improve the site. Email Digest are available for those who prefer them. You can customize them for what forums you want to watch, if you want a short excerpt or full messages of up to 36,000 characters, and what time of day they will be delivered to you. Users just click the Digest link at the top of the page once logged in to enable them. Thanks for your consideration, Sean C. Caranna ________________________________________________________________________________
From: "Kelly Patterson" <kbob(at)cox.net>
Subject: Mounting electric primer valve
Date: Dec 31, 2004
Hey great wise builders.... I'm stumped. How do you mount the electric fuel primer valve that Van's sells? I've searched the usual places for ideas with no luck. FWIW - there are 2 threaded holes in one end, and a big nut on the other (no, not me). I can always use an Adel clamp on the valve body, but that is no good in my book - too wobbly for a fuel line. Let me know what has worked for you. Thanks & Happy New Year! Kelly Patterson PHX, AZ RV6A Finish ________________________________________________________________________________
From: N223RV(at)aol.com
Date: Dec 31, 2004
Subject: Re: Dynon OAT
I heard a rumor you have to have the OAT probe installed when you upload the software into the Dynon as it is supposed to send some info to the magnetometer and that only occurs when the probe is hooked up.... So you could try reloading the software (and use the latest version) and see if that helps. Also, be sure the keep alive power wire is not connected when you hook up the probe and the magnetometer. I guess there is a (high) potential that if the power pin connects before the ground pin when installing the connector it will cause problems with the probe (permanent problems to my understanding). I have a buddy in the hanger behind me trying to get his to work for 6 months. I just gave up after 3 and have been flying with it inop. Other than the stupid probe, the unit is nice..... Good Luck -Mike Kraus N223RV RV-4 Flying N213RV RV-10 Empennage/Tailcone complete, working on wings ________________________________________________________________________________
From: John Ammeter <jammeter(at)comcast.net>
Subject: Re: Mounting electric primer valve
Date: Dec 31, 2004
> > >Hey great wise builders.... I'm stumped. >How do you mount the electric fuel primer valve that Van's sells? >I've searched the usual places for ideas with no luck. > >FWIW - there are 2 threaded holes in one end, and a big nut on the other >(no, not me). >I can always use an Adel clamp on the valve body, but that is no good in my >book - too wobbly for a fuel line. > >Let me know what has worked for you. > >Thanks & Happy New Year! > >Kelly Patterson >PHX, AZ >RV6A Finish > I think what I did on my RV-6 was to clamp the two aluminum fuel lines close to the solenoid. Sold N16JA about 5 or 6 years ago... John ________________________________________________________________________________
From: "Terry Watson" <terry(at)tcwatson.com>
Subject: Re: Oil Cooler Flange Failure
Date: Dec 31, 2004
Gary, Is your "small duct / plenum (3" x 4") " made of flexible material? If so, what did you use. If not, what absorbs the movement between the oil cooler and the rear baffle? I think I want to mount my oil cooler that way since the carbon fiber plenum from Jon Johanson I am using makes it a little harder to brace the rear baffle behind #4. Terry RV-8A Seattle Larry: I had my oil cooler on the firewall with 3" scat when I did my test flying back in 1997. The oil ran near redline all the time. Had 3 cases of vapor lock then moved the oil cooler to the engine mount behind the # 4 cylinder. Looks just like all the other baffle mount cooler but it is a solid mount on the engine mount. The hose flex have been no problem yet after over 1,550 hours. If you check the archives, you may find some info on others that have had high oil temps with the firewall mount oil cooler. With the cooler mounted to the engine mount, I have a small duct / plenum (3" X 4") extending to behind # 4 cylinder. I have the same size opening in the baffle. I typically run 10 - 15 degrees F cooler than the other RVs I fly with that have the cooler mounted to the baffle. May have something to do with getting minimal heat transfer from the cylinder head to the cooler. Gary A. Sobek "My Sanity" RV-6 N157GS O-320 Hartzell, 1,617 + Flying Hours So. CA, USA http://SoCAL_WVAF.rvproject.com ________________________________________________________________________________
From: "H.Ivan Haecker" <baremetl(at)gvtc.com>
Subject: Re: Oil Cooler Flange Failure
Date: Dec 31, 2004
All this talk about oil coolers has me wondering if there is anyone besides myself (and one other that I know of ) who have their oil cooler mounted on top of the engine crankcase in an aluminum box with the exhaust air vented out the rear baffle? That was the way Van's recomended mounting it at one time (back in the 80's). They even sold some kind of cooler that looked like it was designed to cool the fluid of an automatic transmission. It had #6 AN fittings welded on it and was nothing more than a U-shaped tube with cooling fins. I've since replaced mine but kept the same location. If my oil temp indicator is to be believed, I have had no problems in 1100 hrs. And summers do get a little warm here in Texas! This is on a -4 with an 0-320 and wood prop. Ivan Haecker -4 1123hrs. S. Cen. TX ________________________________________________________________________________
Date: Dec 31, 2004
From: Scott VanArtsdalen <svanarts(at)yahoo.com>
Subject: RV-4 Oil Cooler pictures
All this oil cooler talk has got me wanting to move my oil cooler off the firewall to a spot where it will get better cooling. I've seen several installations over the years that I've liked but I've forgotten where all these pictures were. If anyone has an pictures of their RV-4 oil cooler installations I'd sure like to take a look. Especially if you've mounted it on the baffle or engine mount behind good ol' #4. Maybe even in the cheek cowling. Thanks! -- Scott VanArtsdalen Van Arts Consulting Services 3848 McHenry Ave Suite #155-184 Modesto, CA 95356 209-986-4647 Ps 34:4,6 ________________________________________________________________________________
From: "Doug Rozendaal" <dougr(at)petroblend.com>
Subject: WTB Sensinich Metal prop
Date: Dec 31, 2004
The guy who runs the local FBO bought a RV-6 that has a cut down metal prop on it, ( ~70.5") and he would like to buy a Sensinich Metal prop. This airplane has a 150 hp but he might buy something that needed repitched if it was wrong. Call 641-430-9898 and tell him I told you to call. Tailwinds, Doug Rozendaal MCW ________________________________________________________________________________
From: Oldsfolks(at)aol.com
Date: Dec 31, 2004
Subject: Re: > Re: Tomorrow is the day
Best wishes Phil; I have told people," I'm not built to know the thrill of motherhood, but that first flight has to be a close second ! ". Bob Olds RV-4 , N1191X A&P , EAA Tech. Counselor Charleston,Arkansas Real Aviators Fly Taildraggers ________________________________________________________________________________
From: "Kosta Lewis" <mikel(at)dimensional.com>
Subject: Aluminum Windshield Fairing
Date: Dec 31, 2004
>I really didn't like the idea of epoxying a fiberglass fairing to the >canopy forward skin. If I ever have to replace the canopy, getting the >fiberglass unglued would be a terrible job. Unless you don't glue it in place. I molded my fiberglass fairing up against the canopy "glass" and forward skin, making it a removable unit, nonstickum underneath. After it cured and was finished, it was then riveted to the forward skin with AN rivets and to the canopy frame with pull rivets, RTV in between for sealing. Looks good (IMHO), air and water tight and is a perfect fit. I can't remember how many layers of glass; enough to look sturdy and look good. Fiberglass is so much easier to work with than metal. This is on a -4 but would work on a -6. Michael ________________________________________________________________________________
From: "Eustace Bowhay" <ebowhay(at)jetstream.net>
Subject: Fw: Oil cooler mounting
Date: Dec 31, 2004
I am posting this again for anyone that might be interested. I believe there are others that have done this, if so maybe they might want to comment. Eustace Bowhay ----- Original Message ----- From: Eustace Bowhay Subject: Oil cooler mounting Finished mounting my cooler today and will pass on the why's and werefor's. On my RV6 I chose to mount a nine row Stewart Warner on and under the left hand forward baffle which is more or less flush with the air inlet of the cowling. This has worked well for ten years with only one minor crack repair in one corner of the cut out. This installation has been able to keep the oil temps at the vernatherm setting under the most severe conditions including all the testing that was done on the amphib float installation. When it came time to install the cooler on the 6A I decided to go the same route. Having read a lot of hot oil discussions on this list and knowing that the installation on the 6 had no problems it didn't make any sense to do something different. I wanted to get the same cooler for the 6A but found that it was not available from Vans or ACS so gave Pacific Oil Cooler Services a call and they shipped the cooler the same day. However when it arrived it was the right size cooler but had both fittings on one end which wouldn't work for my installation, was my fault for not giving them enough detail. Included with the cooler was some advertising material and a brochure on the 7 & 9 row Aero Classic which is the same as the Stewart Warner but sold to the home builders. I talked to Pacific and they had no problem with a swap. I received the 9 row Aero classic a couple of days ago, the same as the Stewart Warner and carries a 2 year 2000 hour warranty and the price was 205.00 and got a 150.00 credit to my Visa. The folks at Pacific get top marks from me. I had finished the baffles (Van's kit) so removed the left front baffle and installed the cooler, installation time was six hours. Would be happy to supply more detail and pictures if it is of any interest. Eustace Bowhay Blind Bay, B.C. ________________________________________________________________________________
From: "Ed Holyoke" <bicyclop(at)pacbell.net>
Subject: RV-4 Oil Cooler pictures
Date: Dec 31, 2004
Has anybody tried a firewall mount oil cooler with a naca inlet and duct off the side of the cowling? I'm wondering if that might be a way to not


December 20, 2004 - December 31, 2004

RV-Archive.digest.vol-qh