RV-Archive.digest.vol-ql

January 29, 2005 - February 11, 2005



      
      One idea to help would be to get the engine cranking
      fast then turn on the electronic ignition.
      One other idea is to put a magneto that goes 0 degrees
      BTC and use it to start the engine.
      Dale Mitchell
      
      --- Duane Zavadil  wrote:
      
      > 
      > 
      > I'd like to relate an experience and ask some
      > questions.
      > 
      > I've got a 6A with an 0-320 with dual Electoair
      > ignition.  I had lot of problems with kickback on
      > starting that I attributed to low cranking speed. 
      > Upon rebuilding the old Remy starter, the nature of
      > the problem changed.  Higher cranking speed and less
      > kickback but often when starting, particularly when
      > cold, I can crank away for up to 10 seconds with no
      > luck but immediately upon releasing the starter
      > button, it often kicks off (and sometimes kicks
      > back!).  The bus voltage drops into the 7-8 volt
      > range when cranking.  My guess is that the
      > Electroair ignition system is recieving inadequate
      > voltage when cranking but when the bus volatege
      > jumps back up upon disengaging the starter, it
      > resume operation(sometimes with some odd transient
      > that causes the kickback). By the way, I found
      > maintenance records of replacement of ring gear so
      > this has probably been going on for some time.
      > 
      > I'm inclined to add a second small battery such as
      > one of small, 2-3 amp hour Yuasa absorbed gel
      > batterys that would be used for starting and backup.
      >  I would like to take complexity out of the starting
      > process and eliminate the potenial for flying off
      > with only the backup battery engaged by placing a
      > normally closed relay that is energized and opened
      > by the starter relay primary circuit.  I would add a
      > switch in series in this circuit to isolate the
      > backup battery from the rest of the systerm in the
      > event that I needed to use it as a true backup
      > battery for the ignition system. 
      > 
      > The plane is set up for night VFR, (vacuum system)
      > and is sometimes flown that way. It has an
      > internally regulated alternator with Bob's crowbar
      > OVP. I use an Oddessy PC 725 and replace it annually
      > (the old batterys work great in all kinds of
      > equipment around the place!).
      > 
      > Questions: Is there an easier way to fix the
      > kickback such as a modern starter ( though I thought
      > they drew higher current)?
      > 
      > Is it possible that the old Remy starter is somehow
      > defective and drawing excess current - causing the
      > problem?
      > 
      > Is there a fatal flaw in the proposed backup scheme?
      > 
      > 
      > Sent via the WebMail system at hometownaccess.net
      > 
      > 
      >                    
      > 
      > 
      >
      > Contributions
      > any other
      > Forums.
      >
      > http://www.matronics.com/subscription
      > http://www.matronics.com/FAQ/RV-List.htm
      > http://www.matronics.com/archives
      > http://www.matronics.com/photoshare
      > http://www.matronics.com/emaillists
      >
      > 
      > 
      > 
      > 
      > 
      
      
                      
      __________________________________ 
      http://info.mail.yahoo.com/mail_250
      
      
      
________________________________________________________________________________
From: "Charles Heathco" <cheathco(at)comcast.net>
Subject: Re: RV-4 Oil Cooler pictures
Date: Jan 29, 2005
Hey Mon, you ever get any pix of that oil cooler control? I sent you a scetch a week or so ago, asking for coments on how you fixed the door. charlie Heathco ----- Original Message ----- From: "Kosta Lewis" <mikel(at)dimensional.com> Subject: RE: RV-List: RV-4 Oil Cooler pictures I have a really cool (pun intended) set up with the oil cooler mounted on a bracket that is mounted to the engine mount behind cylinder #3. I will send photos when I quit flying long enough to pull the cowl and take some. The hoses have never flexed enough to cause problems in over 800 hours. The bracket is solidly mounted with the bolts going through STEEL tubing where they pass through the cooler. The mount itself is made of 4130 steel tubing. My set up is a two inch scat taken off the rear baffle and into a duct system welded out of aluminum with a simple gate at the back of the cooler, also mounted to a welded duct with a 3 inch hole going out the back. The cooler door, of course, is controlled from the cockpit. I have to block the intake partially below 70 degrees average OAT and almost completely below 50 degrees average. I also have a piece of cylinder ducting to get cool air into the oil cooler intake that is taken off as the OAT cools. It keeps the air into the cooler cooler (!) and the air to the cylinder away from the air going into the cooler which better cools the cylinder. Or something like that. I have NEVER gotten to redline oil temperature, or even close, even in long climbs to altitude in summer heat. I open the gate at oil temperatures above about 180, keeping it closed for takeoff. YMMV; the -4s don't usually have heating problems anyway. Keeping things warm is occasionally the problem. Ask me about average cylinder head temperatures: they are WAAAAY below redline. Michael RV-4 N232 Suzie Q ________________________________________________________________________________
From: Lenleg(at)aol.com
Date: Jan 29, 2005
Subject: Wig Wag
Anybody give me the contact info for Bob Haan ... producer of the Wig Wag???? Thanks !! Len Leggette, RV-8A Greensboro, NC N910LL 315 hrs ________________________________________________________________________________
From: "David Fenstermacher" <dfenstermacher(at)earthlink.net>
"rv8list"
Subject:
Date: Jan 29, 2005
I'm building the wing. Question. The plans show the left wing. No problem, cleco'd that one. When I get to the right, do I reverse the "hand" of the ribs. 710R; 711R; 711L; 712R, etc for the left wing. Would I then reverse the L's and R's for the right wing? Man, am I stuck. HELP Dave David Fenstermacher dfenstermacher(at)earthlink.net ________________________________________________________________________________
From: "Paul Besing" <azpilot(at)extremezone.com>
Subject: lighted panel
Date: Jan 29, 2005
Steve cut the panel, and the matching overlay. Then I purchased some EL lighting and power supply and laid it in the panel. The overlay is reverse engraved, with a layer of clear on the front, which is how the lighting shines through. Looked great! Was alot of work, though. http://www.lacodeworks.com/besing/panel/panel.htm Paul Besing RV-6A Sold RV-10 Soon Kitlog Builder's Software www.kitlog.com -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of james freeman Subject: Re: RV-List: lighted panel That was probably Paul Besing's RV6, done by Steve Davis. I don't have the url handy, but Paul monitors the list On Jan 27, 2005, at 12:55 PM, Evan and Megan Johnson wrote: > > > A while back I had a link to a super nice lighted panel which I have > apparantly lost. It was a laser etched plastic overlay which made the > whole thing light up like a sports car dash. Anybody know where on the > web it is? Thanks in advance... > ________________________________________________________________________________
From: "Dean" <dvanwinkle(at)royell.net>
Subject: Re:
Date: Jan 29, 2005
Dave The normal aircraft drawing convention is " left hand shown " and " right hand opposite " unless there is something different that applies only to one side. The pitot installation is the first example that comes to mind. My RV-9A RH wing structure is 100% opposite per my recollection. Dean Van Winkle Retired Aero Engineer RV-9A Fus/Finish Illinois ----- Original Message ----- From: "David Fenstermacher" <dfenstermacher(at)earthlink.net> "rv8list" Subject: RV-List: > > I'm building the wing. > Question. The plans show the left wing. No problem, cleco'd that one. > When I get to the right, do I reverse the "hand" of the ribs. 710R; 711R; 711L; 712R, etc for the left wing. > Would I then reverse the L's and R's for the right wing? > Man, am I stuck. HELP > > Dave > > > David Fenstermacher > dfenstermacher(at)earthlink.net > > ________________________________________________________________________________
Date: Jan 29, 2005
From: Mike Nellis <mike(at)bmnellis.com>
Subject: Re: Wig Wag
Hi Len, I don't think Bob Haan is making his version of the Wig Wag any longer. However, Bob Nuckols has the schemetic for a version using an automotive flasher that can be see here http://www.aeroelectric.com/articles/WigWag/WigWag.pdf Additionally, Bill Vondane has nice unit on his CreativeAir website here http://www.creativair.com/cva/index.php?cPath=24&osCsid=7d3cba5a8de98ebe908f53868b4a2726 Hope this helps. -- Mike Nellis Austin, TX CMRA #32 Honda RC51 '97 YZF1000 '47 Stinson 108-2; RV6 (Fuselage) http://bmnellis.com Lenleg(at)aol.com wrote: > >Anybody give me the contact info for Bob Haan ... producer of the Wig Wag???? > >Thanks !! > >Len Leggette, RV-8A >Greensboro, NC N910LL >315 hrs > > > > ________________________________________________________________________________
Date: Jan 29, 2005
From: Bob <flyboy.bob(at)gmail.com>
Subject: Re: Wig Wag
Hi Len, I bought mine from Eric Jones - www.PerihelionDesign.com . . . a little pricey but a neat, simple, self-contained unit that is easy to install . . . I hooked in up on the bench with my landing lights and it worked as advertised! Regards, Bob > > Anybody give me the contact info for Bob Haan ... producer of the Wig Wag???? > > Thanks !! > > Len Leggette, RV-8A > Greensboro, NC N910LL > 315 hrs > > > -- Thanks, Bob ________________________________________________________________________________
Date: Jan 29, 2005
From: Larry Olson <lolson(at)doitnow.com>
Subject: Re: Wig Wag
Here is contact info for Bob Haan 503-579-3675 bhaan(at)easystreet.com 14270 SW Koven Ct Tigard, OR 97224 They were $90 when I bought mine Works absolutely flawlessly No brainer - plug-n-play Larry Olson RV6 DVT >Anybody give me the contact info for Bob Haan ... producer of the Wig Wag???? ________________________________________________________________________________
From: "RV6 Flyer" <rv6_flyer(at)hotmail.com>
Subject: Wig Wag
Date: Jan 30, 2005
Len: My original one cost $7.77 from JC Whitney. It went out at 900 hours and could not find its replacement as it was out of production. B&C Speciality had one recommended by Bob Nuckols for less than $30 delivered. It is solid state and the same pinout and form factor as the old mechanial High Beam flasher that I purchased 10 years earlier. Gary A. Sobek "My Sanity" RV-6 N157GS O-320 Hartzell, 1,627 + Flying Hours So. CA, USA http://SoCAL_WVAF.rvproject.com ----Original Message Follows---- From: Lenleg(at)aol.com Subject: RV-List: Wig Wag Date: Sat, 29 Jan 2005 18:53:51 EST Anybody give me the contact info for Bob Haan ... producer of the Wig Wag???? Thanks !! Len Leggette, RV-8A Greensboro, NC N910LL 315 hrs ________________________________________________________________________________
From: <sears(at)searnet.com>
Subject: Re: Vans Service Bulletin - TIP UP Canopy 7 and 9s only
Date: Jan 30, 2005
> It would be nice if Vans kept track of their customers and gave us a > call/letter/email when stuff like this happens. > > http://www.vansaircraft.com/pdf/sb05-1-1.pdf > > This looks like a fun thing to be doing for a (nearly) completed plane. Actually, it's an either or situation. My -6A has the old method of assembly and hasn't come apart, yet. If you have the older style brace, and have it already past the point of no return, I'm not sure I'd worry with it. There are hundreds of tip-ups using the old configuration. Mine hasn't come apart, yet. Of course, it could fly apart on the next flight. :-) I wonder why they made the change? Jim Sears in KY ________________________________________________________________________________
Subject: Electronic Ignition and starting problems
Date: Jan 30, 2005
From: "Chuck Jensen" <cjensen(at)dts9000.com>
Dale Mitchell wrote One idea to help would be to get the engine cranking fast then turn on the electronic ignition. One other idea is to put a magneto that goes 0 degrees BTC and use it to start the engine. That confirms my experience with a IO-540 with a mag and Rose e-ignition. If I start with both ignitions turned on, I often get kickback. After having replaced a starter ring gear, I now employ the procedure starting with the mag only, then immediately turning on the e-ignition when it catches. No problem. Chuck ________________________________________________________________________________
Date: Jan 30, 2005
From: SCOTT SPENCER <aerokinetic(at)sbcglobal.net>
Subject: Re: Electronic Ignition and starting problems
I thought the Electroair ignitions had a provision for retarding the spark to TDC or thereabouts during starting use to prevent kickback much like a mag impulse coupling does (mag impulses have the dual function of winding up a spring to fling the mag at high enough speed to spark -as well as retarding the spark to TDC). I need to fine my EI manual and read up... I have an Electroair ignition and an impulse equipped mag as well. I always start on the mag. My theory is that this tests both systems every flight and offers me a way to get the thing started with a hand prop in an emergency with the battery dead (the flight would be on one ignition with no electrical -but if you're stuck in the backcountry... or need to flee a hurricane) I have a small 12V sealed backup battery going in along with the Dynon (don't like the internal idea). It isn't enough to start the engine, but I have the intention to add a switch to supply power to the battery solenoid after such a start, so as to close it and then be able to charge the main battery (an Odyssey -they *are* great) I welcome input... Scott N4ZW ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)bowenaero.com>
Subject: Wig Wag
Date: Jan 30, 2005
I have some wig-wag notes on my site: http://bowenaero.com/mt3/archives/2004/10/wigwag_replaced.html - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com > Lenleg(at)aol.com wrote: > > > > >Anybody give me the contact info for Bob Haan ... producer > of the Wig Wag???? > > > >Thanks !! > > > >Len Leggette, RV-8A > >Greensboro, NC N910LL > >315 hrs ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)bowenaero.com>
Subject: Electronic Ignition and starting problems
Date: Jan 30, 2005
I have one mag, one Rose ign., PC680 battery, stock O-360. I start with both on. No probs so far. I'm running Aeroshell 80 and use a preheater during the winter so all starts have been easy so far. Maybe that's a factor..... - Larry Bowen, RV-8 60 Hrs. Larry(at)BowenAero.com http://BowenAero.com > -----Original Message----- > From: SCOTT SPENCER [mailto:aerokinetic(at)sbcglobal.net] > Sent: Sunday, January 30, 2005 10:18 AM > To: rv-list(at)matronics.com > Subject: Re: RV-List: Electronic Ignition and starting problems > > > > I thought the Electroair ignitions had a provision for > retarding the spark to TDC or thereabouts during starting use > to prevent kickback much like a mag impulse coupling does > (mag impulses have the dual function of winding up a spring > to fling the mag at high enough speed to spark -as well as > retarding the spark to TDC). > > I need to fine my EI manual and read up... > > I have an Electroair ignition and an impulse equipped mag as > well. I always start on the mag. My theory is that this tests > both systems every flight and offers me a way to get the > thing started with a hand prop in an emergency with the > battery dead (the flight would be on one ignition with no > electrical -but if you're stuck in the backcountry... or need > to flee a hurricane) > > I have a small 12V sealed backup battery going in along with > the Dynon (don't like the internal idea). It isn't enough to > start the engine, but I have the intention to add a switch to > supply power to the battery solenoid after such a start, so > as to close it and then be able to charge the main battery > (an Odyssey -they *are* great) > > I welcome input... > > Scott > N4ZW > > > ======== > Matronics Forums. > ======== > ======== > > > > > > ________________________________________________________________________________
From: "James E. Clark" <james(at)nextupventures.com>
Subject: Electronic Ignition and starting problems
Date: Jan 30, 2005
As mentioned in an earlier post, we have a similar setup but with O-320, wood prop and Aeroshell 15-50. I for got to mention ... The preheater does make a difference in the willingness to start AND there is a difference in how quickly the engine starts when using both vs mag only. James | -----Original Message----- | From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list- | server(at)matronics.com] On Behalf Of Larry Bowen | Sent: Sunday, January 30, 2005 11:08 AM | To: rv-list(at)matronics.com | Subject: RE: RV-List: Electronic Ignition and starting problems | | | I have one mag, one Rose ign., PC680 battery, stock O-360. I start with | both on. No probs so far. I'm running Aeroshell 80 and use a preheater | during the winter so all starts have been easy so far. Maybe that's a | factor..... | | | - | Larry Bowen, RV-8 60 Hrs. | Larry(at)BowenAero.com | http://BowenAero.com | {SNIP} ________________________________________________________________________________
From: "Tom Gummo" <T.gummo(at)verizon.net>
Subject: Aviation Poem
Date: Jan 30, 2005
I got several requests to resubmit so that it goes into the archives so here it is again. GREEN DOT, NO SPAM (With apologies to Dr. Seuss & others) An invitation I got one day, Gummy Bear said, "Let's go play. My rocket is in good repair And so to you I give a dare. Go upside-down we surely will, And round and round is better still". My heart was filled with fear and dread For upside down I'd never been. And so, in silence, my mind said.... "I would not, could not, Gummy Bear. I would not, could not anywhere; Not in the day, Not in the night, Not near the ground Nor up at height. I could not do it, Gummy Bear. I could not do it anywhere". Then later he said, "My prop is broke. I can't go fly, my heart is broke. I cannot fly you upside-down. I cannot fly you over town. I cannot fly you through the air. I cannot fly you anywhere. I'm really sorry, my friend Dot. It's purely sad, no prop I got." So I thought I was off the spot. (whew). Saturday came and unprepared, I ran into Gummy standing there Beside his Rocket, looking great, Propeller mounted nice and straight. "We're going flying", Gummy crowed. "And we'll be upside-down and rolled. My rocket's tested, flying fine, So when the meeting ends...it's TIME". And time it was, so out we went To prep the Rocket we were bent. The briefing was a thing of beauty. Gummy seriously took his duty. Then when I was all strapped and seated, Like a prisoner, justice meted, Gummy shouted "CLEAR" and started Up the engine. It sort of.......hesitated. Then roared to life and smooth as purring, We taxied to the runway luring. And I thought to myself as we S-turned along, I could not, should not, Gummy Bear! Go upside-downish ANYWHERE! A nice old runup we employed, And an up sharp takeoff we enjoyed. The power, Oh, the Rocket power! It felt like we could leap a tower. Gummy made that airplane zoom In a sky of insufficient room For airplanes made of stuff like that. It was then that Gummy began to chat Of crisp controls and snappy rolls. If I'd take the stick and test them out, I'd be surprised; I'd have to shout. So I grabbed the stick, moved to and fro, And back and forth, and high and low, But Gummy thought I'd been too timid, So he, himself, showed me the limits. "Wow!" I thought, and, "Yikes!" I squealed. The plane responded, banked and wheeled, And then he said, "It's time to ROLL! Are you ready, Dotty? Here we go!" Would I? Could I? Did I dare? Why should I fear it, Gummy Bear? I grabbed his seat and closed my eyes. Then it was over, a swift surprise. I couldn't believe it had happened so fast, And I, still alive, was sorry it passed, And also, doggone, it happened TOO fast! So - I asked if we could try it again, And Gummy said, "Sure, let's speed up the plane." Determined to keep my eyes open this time, Before I knew it, we'd spun on a dime. (I was glad I didn't wear a scarf, for into it I'd have had to barf. Just kidding, my friends, it wasn't half bad. If you get to try it, you sure won't be sad.) We drilled the air. We spun up there. We turned and zipped, And rolled and flipped. We really did it, Gummy Bear! We upside-downed it way up there! Old hat for you, but new to me, Imagination filled with glee At all the stuff this plane could do- rolls, steep climbs and speedily, too! But now it's over, we must return. Young Eagles to fly. They want to learn. So back we go and down we land, A greaser for sure, done with Gummy's fine hand A pilot's life is filled with joy When the air becomes a giant toy. Unlikely upside down I'd dare... So - I'm glad you asked me, Gummy Bear. ************************************************ Tom "GummiBear" Gummo Wild Weasel #1573 http://mysite.verizon.net/t.gummo/index.html Apple Valley, CA Harmon Rocket-II ________________________________________________________________________________
From: "LARRY ADAMSON" <rvhi03(at)msn.com>
Subject: Re: Electronic Ignition and starting problems
Date: Jan 30, 2005
----- Original Message ----- From: SCOTT SPENCER Subject: Re: RV-List: Electronic Ignition and starting problems >I have a small 12V sealed backup battery going in along with the Dynon (don't like the internal idea). It isn't enough to start the engine, but I have the >intention to add a switch to supply power to the battery solenoid after such a start, so as to close it and then be able to charge the main battery (an Odyssey >-they *are* great) >I welcome input... Figure in getting some power to the alternator field also.............................just in case you haven't thought about it. ________________________________________________________________________________
From: HCRV6(at)aol.com
Date: Jan 30, 2005
Subject: Re: Wig Wag
In a message dated 1/29/05 8:39:01 PM Pacific Standard Time, flyboy.bob(at)gmail.com writes: << Hi Len, I bought mine from Eric Jones - www.PerihelionDesign.com . . . a little pricey but a neat, simple, self-contained unit that is easy to install . . . I hooked in up on the bench with my landing lights and it worked as advertised! >> I also have one of Eric's wig wag modules and it works great so far. It's a small fraction of the size and weight of other wig wag set ups I have seen and, unless Eric has had to increase his price quite a bit, it was very reasonably priced. I am using 50 watt bulbs in my Duck Works lights but Eric claims that his module will handle 250 watt lights with no trouble. The tower can spot me in the haze much further out than with the landing lights on steady so I'm happy with mine. Harry Crosby Pleasanton, California RV-6, flying! ________________________________________________________________________________
Date: Jan 30, 2005
From: <gmcjetpilot(at)yahoo.com>
Subject: Electronic Ignition and starting problems
>dzavadil(at)hometownaccess.net wrote: >I've got a 6A with an 0-320 with dual Electoair ignition. >I had lot of problems with kickback on starting that I attributed ................... First STOP: You will break something soon, OUCH. As you mention, reduced electrical power during start with dual electronic ignition can be a problem. It is not uncommon. Electronic ignition (Electroair) are sensitive to low volts for proper operation. A large Capacitor or an extra battery as you suggest can eliminate this issue. You may have other problems, but it sounds like a prime cause. Inductive electronic ignitions like the Electroair do need more juice to work than CDI ignitions. By all means call Jeff Rose, nice Guy, He will be of help and support you 100% http://exp-aircraft.com/vendors/electroa.html Next look at sky-tec, I know you have a different brand but good info here: http://www.skytecair.com/Tech_Talk.htm http://www.skytecair.com/images/Troubleshooting%20Diagram_5.0.pdf Take Care G. --------------------------------- ________________________________________________________________________________
Date: Jan 30, 2005
From: "Duane Zavadil" <dzavadil(at)hometownaccess.net>
Subject: Dual Electronic Starting Issues
Trouble getting this post into the thread. I lied, it is an Odessy 925, not a 725. Since it fit in the box for the old lead acid, weighed about the same as the old lead acid, and given the dual electronic setup, I thought it prudent to go as big as I could. The plane has Sensinich fixed metal prop and is always preheated for anything less than 35 degrees. I've tried the "crank then switch on method" and haven't had any kickbacks but it is pretty awkward as this is also a fuel injected plane an I have to fidget with the mixture at the same time. After digesting these and the responses on the RV-list, I think I'll try the second battery approach and as suggested, supply one ignition system from each battery. I can leave the ignition powered by the main battery off for starting. I feel that second battery is useful from a safety standpoint on a dual electronic plane. But that being said, I can't wait to get something like a B&C or that new inline starter on the plane. I've missed a few flights due to starter issues and never had any other mechanical issue with the plane. Plane foolishness to leave the boat anchor on there. I'll let all know what happens.... Sent via the WebMail system at hometownaccess.net ________________________________________________________________________________
From: JTAnon(at)aol.com
Date: Jan 30, 2005
Subject: New RV7A Rudder - proseal stiffeners
Reference: The new RV7A rudder Two questions: 1) Does one prime first if using proseal between the stiffeners and skin to avoid cracking as many recommend? That is will proseal stick to the primer or should I have bare metal surfaces to start? 2) I assume we still use the glob of the proper type of RTV down at the Trailing edge of each pair of stiffeners prior to closing up the rudder. Correct? John McD RV7A ________________________________________________________________________________
From: "Evan and Megan Johnson" <evmeg(at)snowcrest.net>
Subject: Re: New RV7A Rudder - proseal stiffeners
Date: Jan 30, 2005
use proseal on all of it.....skip the RTV. Proseal is a pretty darn good glue. I would defiantly NOT prime before applying the sealant...just scuff up the skin in that area with a red scotchbrite pad. Then wipe it down with MEK and you are good to go. You can paint over the sealant if you want to....but you would have to take the works through the priming process right up until you are ready to paint...then do the proseal, then paint. (you should wait a week or so for the sealant to set up before painting it) Cheers.... Evan Johnson www.evansaviationproducts.com (530)247-0375 (530)351-1776 cell ----- Original Message ----- From: <JTAnon(at)aol.com> Subject: RV-List: New RV7A Rudder - proseal stiffeners > > Reference: The new RV7A rudder > > Two questions: > > 1) Does one prime first if using proseal between the stiffeners and skin to > avoid cracking as many recommend? That is will proseal stick to the primer or > should I have bare metal surfaces to start? > > 2) I assume we still use the glob of the proper type of RTV down at the > Trailing edge of each pair of stiffeners prior to closing up the rudder. Correct? > > John McD RV7A > > ________________________________________________________________________________
From: Jim Gray <n747jg(at)earthlink.net>
Subject: RV/Rocket Steering Link
Date: Jan 31, 2005
Did anybody out there ever have any success getting in touch with the guy who sells the RV/Rocket Steering Link tailwheel assembly? Thanks, Jim Gray ________________________________________________________________________________
From: <dwhite17(at)columbus.rr.com>
Subject: Andair Air/Oil Seperator
Date: Jan 30, 2005
0.44 FORGED_OUTLOOK_TAGS Outlook can't send HTML in this format Can anyone tell me a good way to mount the Andair Air/Oil Separator? Did you clamp it to the firewall, make a mounting bracket and mount with the four screw holes or what? ________________________________________________________________________________
From: "Andre Berthet" <aberthet(at)sbcglobal.net>
Subject: RV/Rocket Steering Link
Date: Jan 30, 2005
Jim, Turbo Tom, who tragically passed away last week in a car accident had posted the following info about the Jantzi Steering Link: --------------------------------- Terry Jantzi, who is inventor and manufacture of the Jantzi Steering Link has decided that due to other projects and commitments that he is unable to give the time needed to market and sell the Steering Link. I think time has shown that the Jantzi Steering Link is great product. I am a friend of Terry's and a fellow builder. I am currently just completing an F1 Rocket parts kit. Terry and I have come to an agreement for myself to purchase the rights to the Jantzi Steering Link. The transaction will take a little time to put together but I hope to begin filling orders by mid February. A web site should be coming online shortly. I will notify you of the details as they come together. I can be contacted at: Wayne Hadath 23 Jadestone Crt Kitchener, Ontario Canada, N2A 3X7 Phone 519-648-3375 Fax 519-648-3375 Cell 519-589-8352 ---------------------------------- Andre Berthet Pleasanton, CA > > > Did anybody out there ever have any success getting in touch with the > guy who sells the RV/Rocket Steering Link tailwheel assembly? > > Thanks, > > Jim Gray ________________________________________________________________________________
From: "Dave" <dford(at)michweb.net>
Subject: Van's master relay
Date: Jan 30, 2005
I've been having an intermittent voltage dropout where all avionics go dead or reset depending if voltage comes right back which it does sometimes. I believe that the Van's master relay is dropping out. It sometimes happens with normal load, sometimes as I key the radio mic. Have had to reset master relay off to on a couple times. Just wondering if anyone has had problems with a master relay from Van's? Dave Ford RV6 ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Jan 30, 2005
Subject: Re: Van's master relay
In a message dated 01/30/2005 9:10:19 PM Central Standard Time, dford(at)michweb.net writes: I've been having an intermittent voltage dropout where all avionics go dead or reset depending if voltage comes right back which it does sometimes. I believe that the Van's master relay is dropping out. It sometimes happens with normal load, sometimes as I key the radio mic. Have had to reset master relay off to on a couple times. Just wondering if anyone has had problems with a master relay from Van's? >>>> Hi Dan- Not familiar with Van's relay, but I doubt it's much different from any of the others. These things are pretty stone-simple, and I would suspect your problem is elsewhere. Have you checked all of your connections to verify they are tight and that all crimped connectors are solid? (yank them wires!) Particularly the wire from the relay to the master switch and its ground. Also no ground paths at the master switch terminals (or loose switch) where they might short to the panel or adjacent stuff. Does anything happen when you jiggle the master switch? (possible bad/corroded switch contacts or weak spring) Does it happen only when the engine is running, on the ground, in the hangar, only on Mondays and Thursdays? Can you beat on the panel or firewall and cause the dropout? Assuming a Main/E-bus configuration, does anything on the other bus drop out as well? If your starter contactor is fed from the master contactor, I doubt you have a problem with the contacts in the master as these things carry all your starter current sucessfully (assuming you've cranked the engine) A decent diagnostic may be to connect some kind of audible device (cheapo jap shack buzzer, car radio etc.) to one of your e-bus fuses (or other points in your system as you narrow it down) and starting at the battery, start yanking on connections/wires following feed paths (including master switch connections) to see if the audio drops out. Ditto for all grounds. Hope some of this is helpful and good luck! Mark ________________________________________________________________________________
Date: Jan 30, 2005
From: Larry Olson <lolson(at)doitnow.com>
Subject: Re: Van's master relay
Yes, I have. At about 150hrs. Bought a new one from Van's. Problem went away. Let me know if you find a higher quality unit. I couldn't find a negative feed for activation unit available locally from Echlin (NAPA) Larry Olson RV6 DVT > >I've been having an intermittent voltage dropout where all avionics go >dead or reset depending if voltage comes right back which it does >sometimes. I believe that the Van's master relay is dropping out. It >sometimes happens with normal load, sometimes as I key the radio >mic. Have had to reset master relay off to on a couple times. Just >wondering if anyone has had problems with a master relay from Van's? > >Dave Ford >RV6 > > ________________________________________________________________________________
From: Knicholas2(at)aol.com
Date: Jan 30, 2005
Subject: Re: Van's master relay
I had one fail at only 15 hours! Like I did not have enough to worry about with test flights... Kim Nicholas RV9A 23 hours. Seattle ________________________________________________________________________________
Date: Jan 31, 2005
From: "Bill Gunn" <WGUNN(at)dot.state.tx.us>
Subject: Re: Electronic Ignition and starting problems
I have had an ElectoAir system in place of my right mag for 1100 hours - since 1996. I have two toggles for ignition and a button for the starter. In discussions with ElectoAir (Jeff Rose) in 1997, I learned the system may not default to zero degrees BTDC unless the computer sees rotation at the timing device. I count two blades while cranking and then apply power to the Electoair system - no kickback for the last 1000 hours. Bill Gunn, RV 4 ________________________________________________________________________________
Date: Jan 31, 2005
From: "Phil Sisson, Litchfield Aerobatic Club" <sisson(at)consolidated.net>
Subject: Re: Van's master relay
Dave wrote: > >I've been having an intermittent voltage dropout where all avionics go dead or reset depending if voltage comes right back which it does sometimes. I believe that the Van's master relay is dropping out. It sometimes happens with normal load, sometimes as I key the radio mic. Have had to reset master relay off to on a couple times. Just wondering if anyone has had problems with a master relay from Van's? > >Dave Ford >RV6 > > > > From day one, mine has ran so hot, you cant hold on to it. I called Van's and they said not toworry about it as it is a continuous duty relay and will run hot. I think it is running too hot and will fail. I may blow a little air on it ..... But as of this time it is still working good........ Phil in Illinois ________________________________________________________________________________
Date: Jan 31, 2005
From: Bill VonDane <bill(at)vondane.com>
Subject: Real Time Weather...
vansairforce Anyone have real time weather in the cockpit yet? How does it work? -Bill ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Jan 31, 2005
Subject: Re: Van's master relay
In a message dated 1/30/2005 7:10:29 P.M. Pacific Standard Time, dford(at)michweb.net writes: I've been having an intermittent voltage dropout where all avionics go dead or reset depending if voltage comes right back which it does sometimes. I believe that the Van's master relay is dropping out. ============================================= Is Van's still selling the Cole-Hersee brand, as there is none better IMO? If not Cole-Hersee (White-Rogers or similar) I would recommend you go and buy a Cole-Hersee at your local boating store. If it is the good brand then look for problems elsewhere in your grounding circuit to the small side terminal. GV (RV-6A N1GV O-360-A1A, C/S, Flying 736hrs, Silicon Valley, CA) ________________________________________________________________________________
From: "John" <n1cxo320(at)salidaco.com>
Subject: Re: Real Time Weather...
Date: Jan 31, 2005
I just installed XM WORX weather via Anywhere Map system...have only one short flight in clear conditions but METAR and TAF came through just fine...looked down at ABQ area where there was lots of weather and it showed up just very plainly and crispy...looking forward to reducinig my concern about summer thunderstorms with this unit. I got it installed in my RV6A fairly neatly, but power cords are still needed....GPS is 12-channel Bluetooth, WAAS enabled with rechargable batteries if you want to eliminate one more power wire, and the XM receiver is also Bluetooth so at least data wires aren't running around. So my view is that it is a very nice presentation...also today is the last day of a $200 price reduction by Control Vision on their Anywhere Map weather system...for what that's worth. John at Salida, CO ----- Original Message ----- From: "Bill VonDane" <bill(at)vondane.com> ; "vansairforce" Subject: RV-List: Real Time Weather... > > Anyone have real time weather in the cockpit yet? How does it work? > > -Bill > > > ________________________________________________________________________________
From: Kevin Horton <khorton01(at)rogers.com>
Subject: Re: Real Time Weather...
Date: Jan 31, 2005
> > Anyone have real time weather in the cockpit yet? How does it work? > > I've seen the WX Worx XM satellite weather system in action in the last week, and I am very, very impressed. We were looking for heavy snow on Friday to do some Enhanced Vision System testing. A band of heavy snow went through Wichita, but it took so long to get de-iced that the visibility had improved before we could get airborne. The WX Worx display was showing the band of heavy precip on radar, and the 5 minute loop showed it moving towards Topeka. We landed at Kansas City, waited an hour, then took off for Topeka. We got there before the snow did, so we set up in a holding pattern at 5,000 ft at the Final Approach Fix, which was about 5 miles from the runway. We could watch the heavy precip on the radar updates, and sure enough, the snow arrived at the FAF, but there was enough resolution on the display to show that it hadn't arrived at the airport yet, which was only 5 miles away. We watched the snow crawling towards the airport on every 5 minute update. Finally the tower reported that the snow had arrived, just when the WX Worx showed it hitting the airport. Great system! I will eventually purchase a real time weather system, and right now the XM stuff is the front runner. Kevin Horron ________________________________________________________________________________
Date: Jan 31, 2005
From: Bob <panamared3(at)brier.net>
Subject: Re: RV-3
clamav-milter version 0.80j on opie.wvnet.edu Randy In my opinion one thing that really makes a good sport airplane fun to fly is lightweight. And it is tough to get much lighter than an RV-3. What I like is the power to weight ratio. If I were building an RV-3 I would use the optimum power to weight curve to choose the engine. I think the 180 HP is probably too heavy and the 0-235 doesn't have the power of a 150 or 160 hp, an O-320 might be just right. I notice on my RV6 that there is a BIG difference between one and two people. Lightness counts, take out all of those lightening holes. The driving philosophy in building my RV6 was lightness. I came out at 1023 lbs not too bad for a 180 HP. I would have broken 1000 lbs if I had gone with an 160 HP. An RV6 less than 1000 lbs must be a real hoot to fly! Bob RV6 NightFighter At 11:40 AM 1/29/05, you wrote: > > > When I was first deciding on what airplane to build at the EAA Arlington > > Fly-in about 12 years ago. One of the speakers during the RV presentation > > stated that the if the RV 3 was a 10 out of 10, then the RV4 would be a 9 > > and the RV6 would be an 8, with a Cessna 172 as a 3. If the RV6 is an 8, > > then that RV3 must be some fun airplane. I can't even imagine flying > > getting much better than an RV6. I would love to try out a RV3 someday to > > see what a "10" is all about! > > > > Bob RV6 > > NightFighter > > >Bob, that's music to my ears, I'm building an RV-3B. I have not flown a -3 >yet but hear this sort of report from everyone who has. Can't wait! > >Randy Lervold >www.rv-3.com > > ________________________________________________________________________________
From: "Mark/Micki Phillips" <mphill(at)gcctv.com>
Subject: Re: Van's master relay
Date: Jan 31, 2005
Phil!!!!!!!!!!!! How about some updates ----- Original Message ----- From: "Phil Sisson, Litchfield Aerobatic Club" <sisson(at)consolidated.net> Subject: Re: RV-List: Van's master relay > > > Dave wrote: > >> >>I've been having an intermittent voltage dropout where all avionics go >>dead or reset depending if voltage comes right back which it does >>sometimes. I believe that the Van's master relay is dropping out. It >>sometimes happens with normal load, sometimes as I key the radio mic. >>Have had to reset master relay off to on a couple times. Just wondering >>if anyone has had problems with a master relay from Van's? >> >>Dave Ford >>RV6 >> >> >> >> > From day one, mine has ran so hot, you cant hold on to it. I called > Van's and they said not toworry about it as it is a continuous duty > relay and will run hot. I think it is running too hot and will fail. > I may blow a little air on it ..... But as of this time it is still > working good........ > Phil in Illinois > > > ________________________________________________________________________________
From: "John Danielson" <Jdaniel343(at)bresnan.net>
Subject: Van's master relay
Date: Jan 31, 2005
You might check the orientation of the master relay. As I remember they need to be mounted in a certain position. Check the archives. John Danielson -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Dave Subject: RV-List: Van's master relay I've been having an intermittent voltage dropout where all avionics go dead or reset depending if voltage comes right back which it does sometimes. I believe that the Van's master relay is dropping out. It sometimes happens with normal load, sometimes as I key the radio mic. Have had to reset master relay off to on a couple times. Just wondering if anyone has had problems with a master relay from Van's? Dave Ford RV6 ________________________________________________________________________________
From: "John Danielson" <Jdaniel343(at)bresnan.net>
Subject: Electronic ignition
Date: Jan 31, 2005
A quick question for those running an electronic ignition with a standard mag. Do you guys run both when cruising? If you do, how does the different timing of each unit affect each other, while cruising? Thanks John Danielson ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Re: Vans Service Bulletin - TIP UP Canopy 7 and 9s only
Date: Jan 31, 2005
Tom, sounds great to me and I cannot suggest anything better. I did not know you had plans to contact us. The bulletin on the Vans site said we should contact you I thought. Thanks for your fast reply. I'll be needing the kit for a completed RV7. Larry Helming, builder 70047 From: "Tom Green" <tomg(at)vansaircraft.com> Subject: Re: Vans Service Bulletin - TIP UP Canopy 7 and 9s only > Actually Larry, we only posted this 7 days ago and we are going to > mail notify everyone... how else would you suggest we handle this? > Tom > > could se doForwarded by: "Support" > Forwarded to: TomG > From: "LarryRobertHelming" <lhelming(at)sigecom.net> > To: > Copies to: "Support" > Subject: Vans Service Bulletin - TIP UP Canopy 7 and 9s only > > It would be nice if Vans kept track of their customers and gave us a > call/letter/email when stuff like this happens. > > http://www.vansaircraft.com/pdf/sb05-1-1.pdf > > This looks like a fun thing to be doing for a (nearly) completed plane. > > Indiana Larry, RV7 TipUp "SunSeeker" > > Evansville, Indiana (just north of western Kentucky) > > ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Re: Electronic ignition
Date: Jan 31, 2005
Yes you should run both when cruising. The timing will advance on the EI and very closely match the firing/timing of the Mag at cruise rpm. It is a matter of dual spark that gives better fuel burn compared with only one spark in each cylinder if one or the other were turned off. And if one plug goes bad, the cylinder is not missing totally. EI timing changes with rpm and gives better engine running at slower rpms when its spark is retarted compared to the fixed 25 degrees of the mag. Indiana Larry, RV7 TipUp "SunSeeker" Evansville, Indiana (just north of western Kentucky) > > A quick question for those running an electronic ignition with a > standard mag. > Do you guys run both when cruising? If you do, how does the different > timing of each unit affect each other, while cruising? > > Thanks > John Danielson ________________________________________________________________________________
From: "Kelly Patterson" <kbob(at)cox.net>
Subject: Why the Vans Service Bulletin - TIP UP Canopy 7 and 9s...?
Date: Jan 31, 2005
Hi Gang, I'm building a 6A with tip-up, but always scrutinize any SB for Van's aircraft. This SB should apply to the 6 also. My Engineering background shed some light on the reason for the mod. See if you agree. The original design has a *potential* failure if you flip the airplane on it's back. The load (from front to back) must travel through the channel - into the angle - up the bulkhead - then back through the top skin. This means there is a 3/4" jog in the load path and the bulkhead is a poor member to resist bending. To fix it Van's simply added a shim that skips the angle and transfers the load directly from the channel into the rear skin through the new rivets or screws. Look at the SB to see what I mean. In my case I was able to fab my own 0.080 thick shim (YMMV) and drill a few more rivets through the skin, shim and channel, identical to what the SB shows. It is not required on the 6, but is a "good thing" so it's now on my plane. BTW - it won't come apart in flight if you have not done this. Why Van's didn't include the 6 in the SB is beyond me, it appears to apply to all of the side by side tip-ups. Kelly Patterson RV-6A finishing PHX, AZ Original post... From: <sears(at)searnet.com> Subject: Re: RV-List: Vans Service Bulletin - TIP UP Canopy 7 and 9s only My -6A has the old method of assembly and hasn't come apart, yet. If you have the older style brace, and have it already past the point of no return, I'm not sure I'd worry with it. There are hundreds of tip-ups using the old configuration. Mine hasn't come apart, yet. Of course, it could fly apart on the next flight. :-) I wonder why they made the change? Jim Sears in KY ________________________________________________________________________________
From: "Martin Hone" <mctrader(at)bigpond.net.au>
Subject: Re: Electronic ignition
Date: Feb 01, 2005
Hi John, Depends a bit on whose system you are using. Most take into account manifold pressure, so that at low power settings the timing will advance in excess of the fixed mag timing of 25 degrees BTDC, up to 40 degrees BTDC. At cruise power, this advanced timing will allow you to lean the mixture more, thereby saving fuel. Full throttle at 8000 feet would most likely have both ignitions firing at the factory recommended 25 degrees, but you should have both turned on at any time except starting or doing a mag check. Cheers Martin in Oz _____ <http://promos.hotbar.com/promos/promodll.dll?RunPromo&El&SG&RAND54666&pa rtnerfastutility> Block Spam Emails - Click here! ________________________________________________________________________________
From: "Ed Holyoke" <bicyclop(at)pacbell.net>
Subject: Electronic ignition
Date: Jan 31, 2005
I run 'em both all the time. The Lightspeed ignition will advance at altitude and gives better economy than mags. If I turn the mag off at cruise, I can't tell the difference. I think it's along for the ride. If I turn off the EI, I lose a remarkable amount of power and it runs less smoothly. I can lean much more aggressively with the EI also. My new plane will have two of them and no mags. Ed Holyoke RV-6a flying -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of John Danielson Subject: RV-List: Electronic ignition A quick question for those running an electronic ignition with a standard mag. Do you guys run both when cruising? If you do, how does the different timing of each unit affect each other, while cruising? Thanks John Danielson ________________________________________________________________________________
From: "David Fenstermacher" <dfenstermacher(at)earthlink.net>
"rv-list" , "rv8list"
Subject: Landing Lights
Date: Jan 31, 2005
I have decided to install only one leading edge landing light from Duckworks. Is there a convention for which wing? I'm thinking the right wing. Thoughts/Comments Thanks ________________________________________________________________________________
Date: Jan 31, 2005
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Question for Das Fed: Aux fuel gauge?
I'm preparing to close a pair of aux tanks & need some advice on the requirements for gauges on aux fuel tanks. Is any gauge required if the aux tank simply feeds a main tank? If yes, is a simple empty indicator sufficient? Thanks, Charlie ________________________________________________________________________________
Date: Jan 31, 2005
From: "Duane Zavadil" <dzavadil(at)hometownaccess.net>
Subject: Re: Real Time Weather...
Hi Bill Fellow CO resident. I use a Fujitsu LT 600p with XM WXWorxs. I love it. Works as asvertised. Expensive but it has saved me a bunch of hotel bills and anxiety. ---------- Original Message ---------------------------------- From: Bill VonDane <bill(at)vondane.com> Date: Mon, 31 Jan 2005 08:21:13 -0700 > >Anyone have real time weather in the cockpit yet? How does it work? > >-Bill > > Sent via the WebMail system at hometownaccess.net ________________________________________________________________________________
Date: Jan 31, 2005
From: "Phil Sisson, Litchfield Aerobatic Club" <sisson(at)consolidated.net>
Subject: Re: Van's master relay
Mark/Micki Phillips wrote: > >Phil!!!!!!!!!!!! How about some updates > > OK......... I had a fuel pump that needed replaced. I think I told you... I got one off ebay that I am sure is new. It is installed and all hooked up. I have not run it yet to see its performance. I have about three point three hours on it at this time. Not flying much because off weather but when weather is good, I have been flying with Don Murphy who bought the 6 out in AZ. We brought it back in about 8 hours flying time from Kingman. It was a rea l pretty trip home, we passed three snow capped peaks. His airplane was shitting and getting coming home. We flew at 9500 feet most of the way except around Albequerque, we went to 11500. Van now has the upper and lower gear leg intersection fairings so I ordered a set.. Then I will put gear fairings back on. I did some speed runs up at 9500 feet and I am truing out at about 190. This also verifies with four directional runs that averaged out to 190 ground speed. I think when I get the fairings on it, it will do pretty close to 200 at altitude.... I need to go back to work so I will have more time. We are planning for Sun and Fun now. I guess there will be about four RV going down together... I have been doing a little picking. I am working on boil dem Cabbage down. I am not fast and not hitting all the notes right yet but it is starting to come to me. Still singing on Friday nights. Three weeks ago, I "butchered" a song on the radio oh well only about 10000 people were listening...... They dont know me.......I started out in the wrong key and I couldnt hit the note right. My old lady said it sounded very bad...... What does she know about singing? I hope to fly some this week. Tomorrow, I have to go to SPI FAA to get CFI renewed. Then I will be good for two more years on it. Also getting repairmans certificat for RV6........ Thats all. Phil ________________________________________________________________________________
From: "Doug Rozendaal" <dougr(at)petroblend.com>
Subject: Re: Real Time Weather...
Date: Jan 31, 2005
I too have been on WX worx with a fujitsu LT-600 since Sept, and I would no more fly in the weather without it than I would fly at night without a flashlight. Could I? yes to both, but why would I???? I have said before, I think here, 70% of aviation accidents are WX related. GPS is great, but we were not crashing because we got lost. With WX worx, if you fly into a TRW, it was because you chose to do it. This is a REALLY BIG DEAL!!!!! Tailwinds, Doug Rozendaal Tailwinds, Doug Rozendaal dougr(at)petroblend.com www.petroblend.com/dougr ________________________________________________________________________________
Date: Feb 01, 2005
Subject: Re: Landing Lights
From: Larry Pardue <n5lp(at)warpdriveonline.com>
> > > I have decided to install only one leading edge landing light from Duckworks. > Is there a convention for which wing? > I'm thinking the right wing. You don't say what kind of airplane. In my tail dragger I can not see much at all to the opposite (right) side, when I'm on the ground. If I had a landing light over there it would be a complete waste. Larry Pardue Carlsbad, NM RV-6 N441LP Flying http://n5lp.net ________________________________________________________________________________
From: "Mike Robertson" <mrobert569(at)hotmail.com>
Subject: Question for Das Fed: Aux fuel gauge?
Date: Feb 01, 2005
Charlie, There is nothing required by the regs as long as the mains have a fuel level indicator. We are planning on doing the same thing on our RV-9A that you are doing . Mike >From: Charlie England <ceengland(at)bellsouth.net> >Reply-To: rv-list(at)matronics.com >To: RV list >Subject: RV-List: Question for Das Fed: Aux fuel gauge? >Date: Mon, 31 Jan 2005 22:02:12 -0600 > > >I'm preparing to close a pair of aux tanks & need some advice on the >requirements for gauges on aux fuel tanks. >Is any gauge required if the aux tank simply feeds a main tank? >If yes, is a simple empty indicator sufficient? > >Thanks, > >Charlie > > ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Landing Lights
Date: Feb 01, 2005
> You don't say what kind of airplane. In my tail dragger I can not see much > at all to the opposite (right) side, when I'm on the ground. If I had a > landing light over there it would be a complete waste. I'm in the same boat...like you said, when the tail is down I can't see much on the right side at night. But! I have the right wing landing light rigged for tail-UP. When I land (wheel land, almost always), the right light is doing the work. Tail comes down, the left light takes over. When I take off, as I fly the tail the right light comes into play. I find that with the taildragger especially, you almost need both of those lights, rigged differently for different angles. FWIW, I'm glad I have two. Not to mention wig-wag (be seen), which is almost a higher priority given that only about 5-10% of my flying in the RV has been at night. )_( Dan RV-7 N714D (365 hours) http://www.rvproject.com ________________________________________________________________________________
Date: Feb 01, 2005
From: Dan DeNeal <rv6apilot(at)yahoo.com>
Subject: Using car gas and getting a refund from the state road tax
A friend of mine has just started flying his RV9 with a subaru engine. He told me yesterday that he can get a refund from the state (Illinois) for $0.19 a gallon when he buys car gas from Casey's because it includes a road tax and since he is not using it on the road (Hopefully). Another friend said he checked into it and his accountant said the state will charge him an aviation tax on the car gas used and that is higher than the road tax. Any thoughts? Dan DeNeal rv6a N256GD ________________________________________________________________________________
Date: Feb 01, 2005
Subject: Re: Landing Lights
From: "Larry Bowen" <Larry(at)bowenaero.com>
I recently did this too. One side is useful in a tail-low position, the other side, tail up. On short final they are both somewhat useful. Only tested at dusk so far.... - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com Larry Pardue said: > > >> >> >> I have decided to install only one leading edge landing light from >> Duckworks. >> Is there a convention for which wing? >> I'm thinking the right wing. > > You don't say what kind of airplane. In my tail dragger I can not see > much > at all to the opposite (right) side, when I'm on the ground. If I had a > landing light over there it would be a complete waste. > > Larry Pardue > Carlsbad, NM > > RV-6 N441LP Flying > http://n5lp.net ________________________________________________________________________________
From: BillRVSIX(at)aol.com
Date: Feb 01, 2005
Subject: crankshaft expansion plug std 1211 install ?
Hello i am about to pull the front expansion plug on my new lycoming engine so i can put a hole in the rear plug for a fixed pitch prop.(service instructions No. 1435) What my question is when i reinstall the new front expansion plug in the crankshaft do i use any type of sealant around the edge or put it in dry. thanks for any info Bill ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Why the Vans Service Bulletin - TIP UP Canopy 7 and 9s...?
Date: Feb 01, 2005
> There is a vertical rib attachment at the bulkhead backside. There is a > horizontal angle attachment at the bulkhead front side. They connect in > what looks like a plus sign, and have maybe 2 or 3 rivets in common and they > are in tension, not shear (which is what rivets do best). Yeah, there's the vertical rib, but then there's also the horizontal rib that runs longitudinally (dorsally?) along the top skin. That horizontal rib rivets directly to the bulkhead and the channel attach angle can translate its load directly to it. I dug through my photos and found this one: http://images.rvproject.com/images/2002/20021210_f787_clecoed.jpg And here's another shot from behind that shows how that rib ties into the junction: http://images.rvproject.com/images/2003/20030928_riveted_bottom_two.jpg I'm still at a loss for understanding why that rib doesn't already serve the same purpose that the SB serves. )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
From: "cgalley" <cgalley(at)qcbc.org>
Subject: Re: Using car gas and getting a refund from the state road tax
Date: Feb 01, 2005
I used to be the case that one could get a refund of the highway tax an motor fuel used off road, I.E. flying but that was changed over 20 years ago by the State of Illinois. We used to pay our annual inspection costs via the refund. Cy Galley EAA Safety Programs Editor Always looking for ideas and articles for EAA Sport Pilot ----- Original Message ----- From: "Dan DeNeal" <rv6apilot(at)yahoo.com> Subject: RV-List: Using car gas and getting a refund from the state road tax > > > A friend of mine has just started flying his RV9 with a subaru engine. He told me yesterday that he can get a refund from the state (Illinois) for $0.19 a gallon when he buys car gas from Casey's because it includes a road tax and since he is not using it on the road (Hopefully). > > Another friend said he checked into it and his accountant said the state will charge him an aviation tax on the car gas used and that is higher than the road tax. > > Any thoughts? > > Dan DeNeal > > rv6a N256GD > > ________________________________________________________________________________
From: "Jeff Dowling" <shempdowling(at)earthlink.net>
Subject: Re: Landing Lights
Date: Feb 01, 2005
You can save some money by buying redneck halogen spotlights from Walmart. I think they're 20 bucks for 2. Just remove the plastic/glass lens covers and side frames. I purchased the pre bent leading edge lenses from Vans to make it easier instead of bending my own but you can do that as well. Shemp/Jeff Dowling RV-6A, N915JD 150 hours Chicago/Louisville ----- Original Message ----- From: "Larry Bowen" <Larry(at)bowenaero.com> Subject: Re: RV-List: Landing Lights > > I recently did this too. One side is useful in a tail-low position, the > other side, tail up. On short final they are both somewhat useful. Only > tested at dusk so far.... > > - > Larry Bowen > Larry(at)BowenAero.com > http://BowenAero.com > > Larry Pardue said: >> >> >>> >>> >>> I have decided to install only one leading edge landing light from >>> Duckworks. >>> Is there a convention for which wing? >>> I'm thinking the right wing. >> >> You don't say what kind of airplane. In my tail dragger I can not see >> much >> at all to the opposite (right) side, when I'm on the ground. If I had a >> landing light over there it would be a complete waste. >> >> Larry Pardue >> Carlsbad, NM >> >> RV-6 N441LP Flying >> http://n5lp.net > > > ________________________________________________________________________________
From: MLWynn(at)aol.com
Date: Feb 01, 2005
Subject: Pictures on the Net
Hi all, While I was recently obsessing about rib fluting, someone made the suggestion of posting a picture. Easy enough to take a digital photo. What is the protocol for posting? Photos are very data intensive and I can't believe that they would want them here. So so I make a web site and post, put them in a photo album somewhere? What's the best thing to do? Regards, Michael Wynn RV-8 Empennage San Ramon ________________________________________________________________________________
From: "Ed Holyoke" <bicyclop(at)pacbell.net>
Subject: Pictures on the Net
Date: Feb 01, 2005
Michael, Scroll down your post to the Matronics info and click on: Photo Share: http://www.matronics.com/photoshare There Ya have it. Pax, Ed Holyoke -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of MLWynn(at)aol.com Subject: RV-List: Pictures on the Net Hi all, While I was recently obsessing about rib fluting, someone made the suggestion of posting a picture. Easy enough to take a digital photo. What is the protocol for posting? Photos are very data intensive and I can't believe that they would want them here. So so I make a web site and post, put them in a photo album somewhere? What's the best thing to do? Regards, Michael Wynn RV-8 Empennage San Ramon ________________________________________________________________________________
Date: Feb 01, 2005
Subject: Re: Landing Lights
From: James H Nelson <rv9jim(at)juno.com>
Dave, If you are flying from the left seat, then the right wing is the best. This is due to the shadows thrown from the light will give you the best picture of what is in front of you and its relative size. For example, take a flash light at a dark night and shine it directly from your eyes to an area in front of you. then move the light off to the right by extending your right arm at full length and look at the same area. You will see the difference immediately. Just MHO. Jim N599RV (reserved) ________________________________________________________________________________
From: "John Spicer" <spike(at)spikesplace.org>
Subject: Re: Pictures on the Net
Date: Feb 01, 2005
There are people around who sometimes will lend server space to list users, etc. I don't mind in the slightest if people from the matronics lists want to use the free galleries over at www.rivetbangers.com. Its all for the RV community so feel free to make use of it. We have information in the support forum on how to upload photos. Feel free to use it or ask questions. -- John S. spike(at)rivetbangers.com spike(at)spikesplace.org www.rivetbangers.com - A marriage of web and mail, building more than just RVs www.spikesplace.org/cgi-php/serendipity - My 9A Builder's log ----- Original Message ----- From: <MLWynn(at)aol.com> Subject: RV-List: Pictures on the Net > > Hi all, > > While I was recently obsessing about rib fluting, someone made the > suggestion of posting a picture. Easy enough to take a digital photo. What is the > protocol for posting? Photos are very data intensive and I can't believe that > they would want them here. So so I make a web site and post, put them in a > photo album somewhere? What's the best thing to do? > > Regards, > > Michael Wynn > RV-8 Empennage > San Ramon > > ________________________________________________________________________________
From: "Glaeser, Dennis A" <dennis.glaeser(at)eds.com>
Subject: Re: Pictures on the Net
Date: Feb 01, 2005
Michael, You can't attach things to these messages, so there are basically 2 options: 1) Use the Photoshare section of this list http://www.matronics.com/photoshare . After you upload the picture, you can announce it in a message. 2) Put the picture up on your own website and put a link to it in a message. This is the most common solution. Dennis Glaeser Hi all, While I was recently obsessing about rib fluting, someone made the suggestion of posting a picture. Easy enough to take a digital photo. What is the protocol for posting? Photos are very data intensive and I can't believe that they would want them here. So so I make a web site and post, put them in a photo album somewhere? What's the best thing to do? Regards, Michael Wynn RV-8 Empennage San Ramon ________________________________________________________________________________
Subject: crankshaft expansion plug std 1211 install ?
Date: Feb 01, 2005
From: "Bordelon, Greg" <gbordelon(at)hess.com>
I put mine it with a light smear of "non hardening" permatex. This has proven to be leak free. Greg -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of BillRVSIX(at)aol.com Subject: RV-List: crankshaft expansion plug std 1211 install ? Hello i am about to pull the front expansion plug on my new lycoming engine so i can put a hole in the rear plug for a fixed pitch prop.(service instructions No. 1435) What my question is when i reinstall the new front expansion plug in the crankshaft do i use any type of sealant around the edge or put it in dry. thanks for any info Bill ________________________________________________________________________________
From: "Dean" <dvanwinkle(at)royell.net>
Subject: Re: Landing Lights
Date: Feb 01, 2005
Dave I would suggest going with two lights, one on each side with separate switches and fuses. Bulbs do fail and the second light, even if it is the one aimed for taxi use, could save you from experiencing one of those "dark and stormy night" scenarios that we all read about. Dean Van Winkle RV-9A Fus/Finish Landing and Taxi Lights ----- Original Message ----- From: "James H Nelson" <rv9jim(at)juno.com> Subject: Re: RV-List: Landing Lights > > Dave, > If you are flying from the left seat, then the right wing is the > best. This is due to the shadows thrown from the light will give you the > best picture of what is in front of you and its relative size. For > example, take a flash light at a dark night and shine it directly from > your eyes to an area in front of you. then move the light off to the > right by extending your right arm at full length and look at the same > area. You will see the difference immediately. Just MHO. > > Jim > N599RV (reserved) > > ________________________________________________________________________________
From: emrath(at)comcast.net
Subject: Re:Rv-List: Real Tie Weather...
Date: Feb 01, 2005
Doug, please tell us more. How have you hooked this up, is your LT-600 panel mounted? I just attended a local EAA meeting on this subject and our man has WxWorx on a tablet PC (available for $2000 and you have another full computer for when you travel - his has wifi installed and bluetooth stuff to eliminate cables). A bit big for an RV, but the Fujitsu or Sony U50 were other good platforms recommended. Not cheap as our man has $5000 invested. He flies a great A36 Bonaza, a lot, and can really make use of the info./investment, even on those local flights of 100 miles. I agree this is a BIG DEAL! Our groups predicts this will be as revolutionary as GPS, maybe more so. Costs will drop over the next several years and entry will not be as steep. I've received an email from the Bonaza list about Control Vision's version and execution and from the opinon expressed therein, they are not ready just yet (not my opinion but this my be my option today for use in a RV-6A). Marty in Brentwood. From: "Doug Rozendaal" <dougr(at)petroblend.com> Subject: Re: RV-List: Real Time Weather... I too have been on WX worx with a fujitsu LT-600 since Sept, and I would no more fly in the weather without it than I would fly at night without a flashlight. Could I? yes to both, but why would I???? I have said before, I think here, 70% of aviation accidents are WX related. GPS is great, but we were not crashing because we got lost. With WX worx, if you fly into a TRW, it was because you chose to do it. This is a REALLY BIG DEAL!!!!! Tailwinds, Doug Rozendaal Tailwinds, Doug Rozendaal dougr(at)petroblend.com www.petroblend.com/dougr Doug, please tell us more. How have you hooked this up, is your LT-600 panel mounted? I just attended a local EAA meeting on this subject and our man has WxWorx on a tablet PC (available for $2000 and you have another full computer for when you travel - his has wifi installed and bluetooth stuff to eliminate cables). A bit big for an RV, but the Fujitsu or Sony U50 were othergood platforms recommended. Not cheap as our man has $5000 invested. He flies a great A36 Bonaza, a lot, and can really make use of the info./investment, even on those local flights of 100 miles. I agree this is a BIG DEAL! Our groups predicts this will be as revolutionary as GPS, maybe more so. Costs will drop over the next several years and entry will not be as steep. I've received an email from the Bonaza listabout Control Vision's version and execution and from the opinon expressed therein, they are not ready just yet (not my opini onbut this my be my option today for usein a RV-6A). Marty in Brentwood. From: "Doug Rozendaal" dougr(at)petroblend.com Subject: Re: RV-List: Real Time Weather... -- RV-List message posted by: "Doug Rozendaal" dougr(at)petroblend.com I too have been on WX worx with a fujitsu LT-600 since Sept, and I would no more fly in the weather without it than I would fly at night without a flashlight. Could I? yes to both, but why would I???? I have said before, I think here, 70% of aviation accidents are WX related. GPS is great, but we were not crashing because we got lost. With WX worx, i f you fly into a TRW, it was because you chose to do it. This is a REALLY BIG DEAL!!!!! Tailwinds, Doug Rozendaal Tailwinds, Doug Rozendaal dougr(at)petroblend.com www.petroblend.com/dougr ________________________________________________________________________________
From: "Doug Rozendaal" <dougr(at)petroblend.com>
Subject: Re:Rv-List: Real Tie Weather...
Date: Feb 01, 2005
As I have confessed here before, Rozendaal is Dutch. (so is Van Grunsven) Copper wire was invented when 2 Dutchmen found a penny. I bought my Fujitsiu on ebay for $600 bucks (big bargain I know) and it was like new. The Wx Worx reciever is ~$1200 withe the mapping software and the GPS and both are essential. Do not hard mount a Tablet because you need to be able to move the screen to eliminate glare. I have a friend who bought an xplore 104 rugged tablet. It is the real deal in an bigger airplane, but the RV-4 with IFR charts, and all the stuff that I keep within reach, makes for a very crowded cockpit. The Fujitsu works well in My -4 but anything bigger would not. I mounted the reciever, USB hub, computer power supply in an old lowrance GPS carrying case that I had so I have a place to coil all the cords and antennas. It really works slick. The worst part of this whole deal is, that by OSH next year, I am certain my system will be obsolete, when Lowrance or Garmin incorporates this technology in a Handheld GPS unit. Tailwinds, Doug Rozendaal ________________________________________________________________________________
From: "Paul Besing" <azpilot(at)extremezone.com>
Subject: Pictures on the Net
Date: Feb 01, 2005
Michael, we are working on a new version of Kitlog, which should be out in the coming weeks. It will have a way to post your builder's log to our website, for no additional charge. This way you can accomplish your builder's log and a website at one time. Stay tuned. We are in final development of this version, and our new website. Paul Besing RV-6A Sold RV-10 Soon Kitlog Builder's Software www.kitlog.com -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of MLWynn(at)aol.com Subject: RV-List: Pictures on the Net Hi all, While I was recently obsessing about rib fluting, someone made the suggestion of posting a picture. Easy enough to take a digital photo. What is the protocol for posting? Photos are very data intensive and I can't believe that they would want them here. So so I make a web site and post, put them in a photo album somewhere? What's the best thing to do? Regards, Michael Wynn RV-8 Empennage San Ramon ________________________________________________________________________________
Date: Feb 01, 2005
From: Phil Birkelbach <phil(at)petrasoft.net>
Subject: Re: Shutdown problems and fuel selector valve
I know this is a little late but I've been out of town. Closing the fuel valve shuts off the supply to both pumps. This is generally very hard on a pump. You probably don't have the electric pump running but you may damage the engine driven pump. At least this is the case on the bigger pumps and compressors that I work with in my day job. I don't know who "most people" are but the people that designed the AFP fuel injection system say that it should be shutdown with the purge valve. Godspeed, Phil Birkelbach RV-7 N727WB http://www.myrv7.com Jason Sneed wrote: > >I have been having trouble shutting down my engine, the first case I >had was a slipping mixture cable but now the engine does not stop at >idle cut off and when the prop does stop it just starts turning the >opposite direction. so I finally removed the fuel control servo and I >am shipping it back to airflow performance. I spoke with the builder of >my airplane and he mentioned he had the same problem shutting down at >one point and he just would turn the fuel selector to off and when the >engine began to starve he would shutdown and the engine would quit. > >so, I tried this approach before I removed the servo and no joy, the >engine would stumble but not quit. I pushed the plane in the hangar and >the fuel inlet hose and the outlet hose were both hanging from the >engine.... Hummmm, I turned the fuel selector to off and hit the boost >pump. Sure enough fuel was pouring out of the hose I let about a 1/2 >gallon run out to make sure it was really pumping fuel from the >tanks... > >My question is.... Is this normal? I would think that if you turn the >fuel selector to off then no fuel would go past the firewall. > >Don at airflow wants to sell me a purge valve but I really do not want >to go that route because most people say it is really for hot starts >not shutting down. Plus, I like to find the root of a problem not just >spending more money to take care of a problem by added heavy expensive >stuff. > >Any and all comment welcome! > >Jason > > > > ________________________________________________________________________________
Date: Feb 01, 2005
From: Bobby Hester <bhester(at)hopkinsville.net>
Subject: Re: Landing Lights
Dean wrote: > >Dave > >I would suggest going with two lights, one on each side with separate >switches and fuses. Bulbs do fail and the second light, even if it is the >one aimed for taxi use, could save you from experiencing one of those "dark >and stormy night" scenarios that we all read about. > >Dean Van Winkle >RV-9A Fus/Finish Landing and Taxi Lights > > > I installed one light (Duckworth) in each wing. I am planning on using one switch Off-WigWag-On and running off one 20 amp fuse any reason not to do this? -- Surfing the Web from Hopkinsville, KY Visit my web site at: http://www.geocities.com/hester-hoptown/RVSite/ RV7A Slowbuild wings-QB Fuse :-) ________________________________________________________________________________
Date: Feb 01, 2005
Subject: For Sale delete if not interested
From: smoothweasel(at)juno.com
I have a used Narco 810 VHF COM that I would like to get rid of. It is complete with mounting tray and works great. I removed it for a GPS/COM instalation If anyone needs a good radio let me know. If nobody if interested in it I will advertise it to others but I thought I would offer it to the EAA Chapter first. Asking $650 Weasel smoothweasel(at)juno.com 662 574 5210 ________________________________________________________________________________
Date: Feb 01, 2005
From: sarg314 <sarg314(at)comcast.net>
Subject: castle nut - bolt line-up
I am trying to bolt the engine mount to the RV-6A firewall (not the engine yet). The problem is that for most of the bolts I can't get the hole for the cotter pin to line up with the slot in the castle nut and still stay within the 160 - 190 in-lb torque range of the AN6 bolts. I got some AN960-616L (1/32" thick) washers to no avail. Tom Green at van's told me to start at the low end of the torque range and then increase it slowly 10 in-lbs at a time until it lines up. That only worked for 1 bolt. Seems like the only 2 choices are 1- over torque the bolt till it lines up, or 2- get some odd thickness washer somehow. Any suggestions? I *really* don't want to mistreat these bolts. -- Tom Sargent, RV-6A. ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)bowenaero.com>
Subject: castle nut - bolt line-up
Date: Feb 02, 2005
Try different nuts on each bolt. Each has a unique thread/castles alignment. Worked for me.... - Larry Bowen, RV-8 60.8 Hrs, polishing... Larry(at)BowenAero.com http://BowenAero.com > -----Original Message----- > From: sarg314 [mailto:sarg314(at)comcast.net] > Sent: Tuesday, February 01, 2005 11:13 PM > To: rv-list(at)matronics.com > Subject: RV-List: castle nut - bolt line-up > > > I am trying to bolt the engine mount to the RV-6A firewall > (not the engine yet). The problem is that for most of the > bolts I can't get the hole for the cotter pin to line up with > the slot in the castle nut and still stay within the 160 - > 190 in-lb torque range of the AN6 bolts. I got some > AN960-616L (1/32" thick) washers to no avail. Tom Green at > van's told me to start at the low end of the torque range and > then increase it slowly 10 in-lbs at a time until it lines > up. That only worked for 1 bolt. > > Seems like the only 2 choices are > 1- over torque the bolt till it lines up, or > 2- get some odd thickness washer somehow. > > Any suggestions? I *really* don't want to mistreat these bolts. > > -- > Tom Sargent, RV-6A. ________________________________________________________________________________
From: "Dean" <dvanwinkle(at)royell.net>
Subject: Re: Landing Lights
Date: Feb 01, 2005
Bobby I don't personally contemplate going with the WigWag setup but instead with the 3 light strobes. I just prefer to control the 2 landing lights individually. I see nothing wrong with your approach as long as it is wired and fused correctly. If one of your lights fails, the other one should still work. Dean ----- Original Message ----- From: "Bobby Hester" <bhester(at)hopkinsville.net> Subject: Re: RV-List: Landing Lights > > Dean wrote: > > > > >Dave > > > >I would suggest going with two lights, one on each side with separate > >switches and fuses. Bulbs do fail and the second light, even if it is the > >one aimed for taxi use, could save you from experiencing one of those "dark > >and stormy night" scenarios that we all read about. > > > >Dean Van Winkle > >RV-9A Fus/Finish Landing and Taxi Lights > > > > > > > I installed one light (Duckworth) in each wing. I am planning on using > one switch Off-WigWag-On and running off one 20 amp fuse any reason not > to do this? > > -- > Surfing the Web from Hopkinsville, KY > Visit my web site at: http://www.geocities.com/hester-hoptown/RVSite/ > RV7A Slowbuild wings-QB Fuse :-) > > ________________________________________________________________________________
From: "Kelly Patterson" <kbob(at)cox.net>
Subject: Re: Why the Vans Service Bulletin - TIP UP Canopy 7 and 9s...?
Date: Feb 02, 2005
Let's see if this makes sense... If we try to pull the channel as hard as we can.where would it break? You have to pull it to find out, or calculate it based on the materials. If we pull it, it would probably not all pop at once, but instead "unzip" along some rivets. The 2 or 3 rivets that hold the attach angle to the bulkhead (and the ribs behind it) would be the first *POP!*. The trick is to get all the parts to *POP* at the same time. To stop those 2 or 3 rivets from being pulled apart Van's added 2 rows of rivets (or one row of screws) through the attach angle, the spacer, and the skin. Now when you pull it everything should break (skin tears, rivets shear, whatever...) at the same time. With the old design the dorsal rib does not come into play since it doesn't really want to *POP* in our example. That triangle skin double section (just behind the bulkhead) is what Van's uses to transfer the load to the rear skin, not the dorsal rib. This rib is really to prevent bending or buckling of the rear skin, but does contribute to spreading the load. BTW Dan - your work reeks of engineering craftsmanship, both online and in the air. We all Love what you have contributed to the RV community. Kelly Patterson RV-6A finishing (when I get done with my week-long Engineering meeting.) PHX, AZ > There is a vertical rib attachment at the bulkhead backside. There is > a horizontal angle attachment at the bulkhead front side. They > connect in what looks like a plus sign, and have maybe 2 or 3 rivets > in common and they > are in tension, not shear (which is what rivets do best). Yeah, there's the vertical rib, but then there's also the horizontal rib that runs longitudinally (dorsally?) along the top skin. That horizontal rib rivets directly to the bulkhead and the channel attach angle can translate its load directly to it. I'm still at a loss for understanding why that rib doesn't already serve the same purpose that the SB serves. )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
From: "DAVID REEL" <dreel(at)cox.net>
Subject: Re: castle nut - bolt line-up
Date: Feb 02, 2005
Glue a washer to a piece of wood. Cyanoacralate worked for me. Hold the washer to a disk sander using the wood as a handle. Don't sand for too long or the heat buildup will melt the glue. When you get the thickness you want to make your castle nut line up with the bolt hole at the right torque, prime the sanded side of the washer where you removed the cadmium plating. Somewhat tedious, but it sounds like you want perfection. I used this method to make washer wedges for bolt holes that weren't perpendicular to the metal. Dave Reel - RV8A ________________________________________________________________________________
From: "Richard Sipp" <rsipp(at)earthlink.net>
Subject: Re: castle nut - bolt line-up
Date: Feb 02, 2005
What about filling or grinding off a small portion of the mount tube itself to make it slightly shorter? Dick Sipp ----- Original Message ----- From: "sarg314" <sarg314(at)comcast.net> Subject: RV-List: castle nut - bolt line-up > > I am trying to bolt the engine mount to the RV-6A firewall (not the > engine yet). The problem is that for most of the bolts I can't get the > hole for the cotter pin to line up with the slot in the castle nut and > still stay within the 160 - 190 in-lb torque range of the AN6 bolts. I > got some AN960-616L (1/32" thick) washers to no avail. Tom Green at > van's told me to start at the low end of the torque range and then > increase it slowly 10 in-lbs at a time until it lines up. That only > worked for 1 bolt. > > Seems like the only 2 choices are > 1- over torque the bolt till it lines up, or > 2- get some odd thickness washer somehow. > > Any suggestions? I *really* don't want to mistreat these bolts. > > -- > Tom Sargent, RV-6A. > > > ________________________________________________________________________________
Subject: castle nut - bolt line-up
Date: Feb 02, 2005
From: "BPA" <BPA(at)bpaengines.com>
Use a flat piece of glass for a good smooth surface and lap the washer using 400 grit wet or dry, works great! Allen BPA, Inc. -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Richard Sipp Subject: Re: RV-List: castle nut - bolt line-up What about filling or grinding off a small portion of the mount tube itself to make it slightly shorter? Dick Sipp ----- Original Message ----- From: "sarg314" <sarg314(at)comcast.net> Subject: RV-List: castle nut - bolt line-up > > I am trying to bolt the engine mount to the RV-6A firewall (not the > engine yet). The problem is that for most of the bolts I can't get the > hole for the cotter pin to line up with the slot in the castle nut and > still stay within the 160 - 190 in-lb torque range of the AN6 bolts. I > got some AN960-616L (1/32" thick) washers to no avail. Tom Green at > van's told me to start at the low end of the torque range and then > increase it slowly 10 in-lbs at a time until it lines up. That only > worked for 1 bolt. > > Seems like the only 2 choices are > 1- over torque the bolt till it lines up, or > 2- get some odd thickness washer somehow. > > Any suggestions? I *really* don't want to mistreat these bolts. > > -- > Tom Sargent, RV-6A. > > > ________________________________________________________________________________
From: "Charles Heathco" <cheathco(at)comcast.net>
Subject: Texas airparks
Date: Feb 02, 2005
I am considering a move to a Tx airpark and wondered how many RV jocks live in one, and if so where? Charlie Heathco ________________________________________________________________________________
From: "Dave Mader" <davemader(at)bresnan.net>
Subject: lower voltage lightspeed ignition
Date: Feb 02, 2005
After all the conversation regarding kickbacks, etc. with electronic ignition I noticed that Lightspeed is coming out with a module which works down to a lower voltage....(6.5 volts I believe) They feel this will solve a lot of problems with kickback because permanent magnet starter draw so much current. Won't be available until early spring. Dave Mader 2nd 6 ________________________________________________________________________________
From: Hopperdhh(at)aol.com
Date: Feb 02, 2005
Subject: Re: lower voltage lightspeed ignition
In a message dated 2/2/05 11:02:58 A.M. US Eastern Standard Time, davemader(at)bresnan.net writes: --> RV-List message posted by: "Dave Mader" After all the conversation regarding kickbacks, etc. with electronic ignition I noticed that Lightspeed is coming out with a module which works down to a lower voltage....(6.5 volts I believe) They feel this will solve a lot of problems with kickback because permanent magnet starter draw so much current. Won't be available until early spring. Dave Mader 2nd 6 As a matter of interest, here is another comparison of aircraft vs. automotive electronics. I had previously posted (a long time ago) that I didn't think that aircraft radios, etc., have the A+ line input protection (load dump, reverse battery, for example) that I have seen in automobile electronics. The electronic ignition systems in GM cars function down to 4.5 volts. This was not an arbitrary number. Testing showed that cold cranking could cause the voltage to dip this low, and the ignition system was not allowed to be the short straw (so to speak). Dan Hopper (Retired automotive electronics engineer) Walton, IN RV-7A (Flying except that there is still 4 inches of snow on the grass runway) ________________________________________________________________________________
Date: Feb 02, 2005
From: Scott Bilinski <bilinski@kyocera-wireless.com>
Subject: Re: lower voltage lightspeed ignition
I was told by LightSpeed that their ign systems will operate down to about 5 volts. Their systems also monitors voltage, if it sees the voltage getting lower (bad alt) it reduces the amount of amps required proportionally. > >After all the conversation regarding kickbacks, etc. with electronic >ignition >I noticed that Lightspeed is coming out with a module which works down to >a lower voltage....(6.5 volts I believe) They feel this will solve a lot >of >problems with kickback because permanent magnet starter draw so much >current. Won't be available until early spring. >Dave Mader >2nd 6 > > Scott Bilinski Eng dept 305 Phone (858) 657-2536 Pager (858) 502-5190 ________________________________________________________________________________
From: "Danny Smith" <dsmit132(at)bellsouth.net>
Subject: Update on Cleaveland Static Ports
Date: Feb 02, 2005
There was a recent string of postings on the Cleaveland static ports causing errors in airspeed and altitude. I have been doing business with Cleaveland for a few years now and have found them to be very responsive to any problems so I sent Mike Lauritsen at Cleaveland an email and asked him to view the Matronics - RV list and give me some feedback since I have a set of their static ports in my not flying yet RV-7A. Mike responded to me and here's his response; We have been making these ports with the exact dimensions for 12+ years now and they are on many hundred flying RV's. Half a dozen of these airplanes are or were on our field, and no one had any trouble. About once per year we get a call asking about the height. They are designed to sit .010" proud of the skin surface. To achieve this you must correctly drill and Deburr the holes, and countersink the ports to fit the skin dimples. They are very critical about this and if there is a gap between the port and the inside of the skin they may well come out flush or even recessed. Also builders today are putting much more paint and primer on than builders of the past. Part of the problem is if builders decide to prime the inside of the skin, and the port, and the outside of the skin... Part of this is due to the basecoat, clear coat process adding thickness, and part I would suspect is due to a higher application rate with HVLP guns. If you are going to lay the paint on like this you need to either modify the port, or paint it so that it too is thicker. As long as you clean the 1/16" hole out it does not care if it is aluminum or enamel on the surface. We would be happy to modify the ports if that is what your installation requires, just let us know the dimensions. I just don't want to redesign something that has been proven to work because of a discussion from builders that don't have actual numbers that are showing a trend of the ports not working. If you have any further detailed information of questions let me know. Thanks, Mike If any of you are having problems contact Cleaveland and let them help resolve it. They are great folks and it's a shame to just complain and not give them a chance to get involved. Danny Smith RV-7A ________________________________________________________________________________
From: Hopperdhh(at)aol.com
Date: Feb 02, 2005
Subject: Re: castle nut - bolt line-up
Tom, The Standard Aircraft Handbook states that it is OK to over-torque these nuts to get the cotter pin in. They are not highly stressed engine bolts. The torque specs are so conservative, that you would naturally over-torque them anyway if you didn't use a torque wrench. 16 lb-ft on a 3/8 bolt is only a little over finger tight. 25 wouldn't hurt anything. Just my opinion -- OK kill me! Dan Hopper Walton, IN RV-7A In a message dated 2/2/05 8:48:03 A.M. US Eastern Standard Time, sarg314(at)comcast.net writes: --> RV-List message posted by: sarg314 I am trying to bolt the engine mount to the RV-6A firewall (not the engine yet). The problem is that for most of the bolts I can't get the hole for the cotter pin to line up with the slot in the castle nut and still stay within the 160 - 190 in-lb torque range of the AN6 bolts. I got some AN960-616L (1/32" thick) washers to no avail. Tom Green at van's told me to start at the low end of the torque range and then increase it slowly 10 in-lbs at a time until it lines up. That only worked for 1 bolt. Seems like the only 2 choices are 1- over torque the bolt till it lines up, or 2- get some odd thickness washer somehow. Any suggestions? I *really* don't want to mistreat these bolts. -- Tom Sargent, RV-6A. ________________________________________________________________________________
From: "Bryan Jones" <rv_8pilot(at)hotmail.com>
Subject: Texas airparks
Date: Feb 02, 2005
Keep my plane at a small one about 15 miles south of Houston called Wolfe Airpark (Manvel). Very informal atmosphere, remote and inexpensive but growing somewhat. My folks live (and I grew up) at Pecan Plantation, about 40 miles SW of Ft Worth in Granbury. Over the last 10 yrs or so, PP has grown into one of the premier airport communites in the country, let alone the state with quite a few planes on the field (and relatively high property values to match). Bryan >I am considering a move to a Tx airpark and wondered how many RV jocks live >in one, and if so where? Charlie Heathco > ________________________________________________________________________________
Date: Feb 02, 2005
From: <gmcjetpilot(at)yahoo.com>
Subject: Re: Landing Lights
>"Dean" wrote: >I don't personally contemplate going with the WigWag setup but instead With the 3 light >strobes. I just prefer to control the 2 landing lights individually. I see nothing wrong with your >approach as long as it is wired and fused correctly. If one of your lights fails, the other one >should still work. If you already have two lights on the wing, why not use a wigwag? Why cant you have a wigwag and also still have individual control of the landing lights? I am not a human factors engineer and can't explain it, but my calibrated Mark VII eye-balls say wigwags are easily seen and more effective than anything else during daytime. Strobes in the daytime are of very little use, in my opinion. Landing lights on steady have very little visual affect in the day, but more than strobes. There is something about the alternating flash of landing lights that makes them much more effective, day or night. The likely direction of a mid-air threat is from the front, where the landing lights are focused. Being visible to avoid a mid air is what I am talking about. As a universal procedure airlines use strobes and landing lights, day or night, on approach. From the end of the runway it is not always easy to see airliners landing during the day, especially in hazy conditions. These are big airplane coming right at you, and you know where to look. Strobes are almost invisible, and compared to alternating landing light pulses, steady landing lights have little visual affect. Southwest Airlines is one of few airline that uses wigwags, as do some business jets. I can always spot the Southwest wigwag on approach sooner and much further out. It just stands out. Many wigwag setups are available, not expensive and easy to install, especially if you already plan on wing lights. You can wire the wigwag and lights to have as much control over the individual lights as you want. I highly recommend them (even for day vfr), because I want to see you first. ;-) Cheers George --------------------------------- ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Why the Vans Service Bulletin - TIP UP Canopy 7 and 9s...?
Date: Feb 02, 2005
> To stop those 2 or 3 rivets from being pulled apart Van's added 2 rows of > rivets (or one row of screws) through the attach angle, the spacer, and the > skin. Now when you pull it everything should break (skin tears, rivets > shear, whatever...) at the same time. That makes perfect sense, but we're talking about compression, not tension. Or are we? If it's tension, then I *totally* see the value of the SB mod. I just thought it would be in compression if the plane flipped over. Guess it could go either way? Thanks for putting up with me! )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
From: "Jeff Dowling" <shempdowling(at)earthlink.net>
Subject: Re: Landing Lights
Date: Feb 02, 2005
I would consider putting a second one in so you dont hit anything at night when your first one burns out. I've already had one go bad in a 150 hours. It isnt a big deal to add a second. Shemp/Jeff Dowling RV-6A, N915JD 150 hours Chicago/Louisville ----- Original Message ----- From: "James H Nelson" <rv9jim(at)juno.com> Subject: Re: RV-List: Landing Lights > > Dave, > If you are flying from the left seat, then the right wing is the > best. This is due to the shadows thrown from the light will give you the > best picture of what is in front of you and its relative size. For > example, take a flash light at a dark night and shine it directly from > your eyes to an area in front of you. then move the light off to the > right by extending your right arm at full length and look at the same > area. You will see the difference immediately. Just MHO. > > Jim > N599RV (reserved) > > > ________________________________________________________________________________
Date: Feb 02, 2005
From: Bill VonDane <bill(at)vondane.com>
Subject: single alternator and a small backup battery...
vansairforce I am looking to install a small backup battery in my RV to support a few systems should my elec system take a crap... Did anyone do this kind of thing on their RV? Do you have a wiring diagram of how you did it? Thanks... -Bill ________________________________________________________________________________
From: Jerry2DT(at)aol.com
Date: Feb 02, 2005
Subject: Re: castle nut - bolt line-up
Take a file and remove metal from mount under bolt until you can get the proper torque. Shouldn't take more than a thou or two. Worked on my -6a. Jerry Cochran From: sarg314 <sarg314(at)comcast.net> Subject: RV-List: castle nut - bolt line-up I am trying to bolt the engine mount to the RV-6A firewall (not the engine yet). The problem is that for most of the bolts I can't get the hole for the cotter pin to line up with the slot in the castle nut and still stay within the 160 - 190 in-lb torque range of the AN6 bolts. I got some AN960-616L (1/32" thick) washers to no avail. Tom Green at van's told me to start at the low end of the torque range and then increase it slowly 10 in-lbs at a time until it lines up. That only worked for 1 bolt. Seems like the only 2 choices are 1- over torque the bolt till it lines up, or 2- get some odd thickness washer somehow. Any suggestions? I *really* don't want to mistreat these bolts. -- Tom Sargent, RV-6A. ________________________________________________________________________________
From: Hopperdhh(at)aol.com
Date: Feb 02, 2005
Subject: Re: Headset/mic hookup.
Dana, I don't know if anyone answered this. Yes, the small one is the mic. Dan Hopper Walton, IN RV-7A (In flying condition, but frozen to the ground!) First question, the "small" shaft is the mic.....isn't it? Thanks gang, Remember, February 26th., i39...............working on door prizes. Dana Overall Richmond, KY i39 RV-7 slider, Imron black, "Black Magic" Finish kit 13B Rotary. Hangar flying my Dynon. ________________________________________________________________________________
From: "Terry Watson" <terry(at)tcwatson.com>
Subject: single alternator and a small backup battery...
Date: Feb 02, 2005
Bill, I think I remember that you are installing a BMA lite G3. Blue Mountain has a wiring diagram on their website - possibly under EFIS/one support - that shows how they suggest adding a small back-up battery for the EFIS/one, since cranking the engine can drop the voltage enough to re-boot the cpu which is interpreting all the engine instruments. In my mind a better source is to look at Bob Nuckoll's Aeroelectric book or website, or the Matronics aeroelectric list archives. Bob has published and argued several ways of using two batteries, two alternators, two of each or I think one of each plus an auxiliary battery. I have worked out a dual battery arrangement for my EFIS/one that I think covers the most probable bad things happening, but since I haven't flown or tested it yet, I wouldn't recommend you pay too much attention to it. Terry RV-8A finishing Seattle -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Bill VonDane vansairforce Subject: RV-List: single alternator and a small backup battery... I am looking to install a small backup battery in my RV to support a few systems should my elec system take a crap... Did anyone do this kind of thing on their RV? Do you have a wiring diagram of how you did it? Thanks... -Bill ________________________________________________________________________________
Date: Feb 02, 2005
From: Bill VonDane <bill(at)vondane.com>
Subject: Re: single alternator and a small backup battery...
Yeah, a BM Sport G3... Yes I have seen this... I'm not too worried about that because I will have the EFIS on the avionics bus, and I don't have that on when I start anyway... I am looking into the theory of your main battery being able to power the essential buss beyond any fuel load you would have... If this is the case than I don't really need a backup... -Bill ----- Original Message ----- From: "Terry Watson" <terry(at)tcwatson.com> Subject: RE: RV-List: single alternator and a small backup battery... Bill, I think I remember that you are installing a BMA lite G3. Blue Mountain has a wiring diagram on their website - possibly under EFIS/one support - that shows how they suggest adding a small back-up battery for the EFIS/one, since cranking the engine can drop the voltage enough to re-boot the cpu which is interpreting all the engine instruments. In my mind a better source is to look at Bob Nuckoll's Aeroelectric book or website, or the Matronics aeroelectric list archives. Bob has published and argued several ways of using two batteries, two alternators, two of each or I think one of each plus an auxiliary battery. I have worked out a dual battery arrangement for my EFIS/one that I think covers the most probable bad things happening, but since I haven't flown or tested it yet, I wouldn't recommend you pay too much attention to it. Terry RV-8A finishing Seattle -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Bill VonDane vansairforce Subject: RV-List: single alternator and a small backup battery... I am looking to install a small backup battery in my RV to support a few systems should my elec system take a crap... Did anyone do this kind of thing on their RV? Do you have a wiring diagram of how you did it? Thanks... -Bill ________________________________________________________________________________
From: RVer273sb(at)aol.com
Date: Feb 02, 2005
Subject: engine hic-up
Listers, Been experiencing what I call a hic-up in my 0-320 lately. Seems like one cylinder one time to me. I changed all spark plugs and it still persists. Removed the right elect/ ign ang installed a magneto, still did it. Pulled the left elect ign and installed a mag. Still does it. This means different plugs, leads and ign sources? Sticky valves? Pulled all 4 cylinders and had them overhauled. Hic up is still there. Never know when it will do it and it might not do it for an hour or so. I can usually get it to hic-up by doing a full power climb sustained for several minutes. I am running AFP fuel injection and am back to the dual elect ign. Tried two sets of the auto plugs last weekend. No help. The hic-up is never more than one or two hits and seems to never be more than one or two cylinders. No noticeable change in cht or egt or fuel pressure.???? Any ideas out there? This is driving me crazy to say the least. Thank you, Stewart RV-4 in Colorado ________________________________________________________________________________
Date: Feb 02, 2005
From: Scott Bilinski <bilinski@kyocera-wireless.com>
Subject: Re: engine hic-up
Better head on over to the Yahoo Lycoming list. I must say, this is a good one! > >Listers, > Been experiencing what I call a hic-up in my 0-320 lately. > Seems like one cylinder one time to me. > I changed all spark plugs and it still persists. Removed the right >elect/ ign ang installed a magneto, still did it. Pulled the left elect ign >and installed a mag. Still does it. > This means different plugs, leads and ign sources? > Sticky valves? Pulled all 4 cylinders and had them overhauled. >Hic up is still there. Never know when it will do it and it might not >do it for an hour or so. I can usually get it to hic-up by doing a full >power climb sustained for several minutes. > I am running AFP fuel injection and am back to the dual elect ign. > Tried two sets of the auto plugs last weekend. No help. >The hic-up is never more than one or two hits and seems to never be >more than one or two cylinders. No noticeable change in cht or egt >or fuel pressure.???? > Any ideas out there? This is driving me crazy to say the least. >Thank you, >Stewart RV-4 in Colorado > > Scott Bilinski Eng dept 305 Phone (858) 657-2536 Pager (858) 502-5190 ________________________________________________________________________________
From: Hopperdhh(at)aol.com
Date: Feb 02, 2005
Subject: Re: Landing Lights
While on the thread of landing lights -- we were driving home from Chicago today and left early -- before dawn. I looked up and saw a plane heading into O'Hare that was blinking both landing lights (left and right wings) on and off at the same time. It seems like this would be even better than wig-wag as far as being seen. Also, it would work for those having only one light (duh!). Has anyone ever done this on an RV? Dan Hopper Walton, IN RV-7A (Stuck in the snow here for now.) ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: engine hic-up
Date: Feb 02, 2005
Are you leaning in the climb? Plugs fouling? What do the plugs look like right after this? Any lead? Air getting in the fuel somehow? I've heard of small leaks in fuel systems allowing air in while not allowing fuel out. You did all that replacement & cylinder overhauling...but did you clean the injectors? Distribution lines? Flow divider? When was it last overhauled? Those are the first things that came to my mind, at least. My money is on air in the fuel. )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: "Scott Bilinski" <bilinski@kyocera-wireless.com> Subject: Re: RV-List: engine hic-up <bilinski@kyocera-wireless.com> > > Better head on over to the Yahoo Lycoming list. I must say, this is a good one! > > > > >Listers, > > Been experiencing what I call a hic-up in my 0-320 lately. > > Seems like one cylinder one time to me. > > I changed all spark plugs and it still persists. Removed the right > >elect/ ign ang installed a magneto, still did it. Pulled the left elect ign > >and installed a mag. Still does it. > > This means different plugs, leads and ign sources? > > Sticky valves? Pulled all 4 cylinders and had them overhauled. > >Hic up is still there. Never know when it will do it and it might not > >do it for an hour or so. I can usually get it to hic-up by doing a full > >power climb sustained for several minutes. > > I am running AFP fuel injection and am back to the dual elect ign. > > Tried two sets of the auto plugs last weekend. No help. > >The hic-up is never more than one or two hits and seems to never be > >more than one or two cylinders. No noticeable change in cht or egt > >or fuel pressure.???? > > Any ideas out there? This is driving me crazy to say the least. > >Thank you, > >Stewart RV-4 in Colorado > > > > > > > Scott Bilinski > Eng dept 305 > Phone (858) 657-2536 > Pager (858) 502-5190 > > ________________________________________________________________________________
From: "Ernie & Margo" <ernest.kells(at)sympatico.ca>
Subject: Re: Landing Lights
Date: Feb 02, 2005
I believe that I have the best solution - does everything very well at low cost. I have two Duckworks (left wing is taxi, right is landing). The AeroElectric List guru (Bob Nuckell) has on-line a Wig-Wag solution which I used. It rquires buying three things beside the lights - the Wig-Wag and two switches (ST700-50 if I remember correctly). The two switches have three positions: OFF, WIG-WAG and ON. The switches operate the taxi and lights independently. Both lights will wig-wag ONLY when both switches are set in the middle position (Wig-Wag). No wig-wagging in any other combination of settings. I walked through every type of checklist situation - seems elegant. BTW: I believe the comment on having two lights on one switch is in error. One light is not an effective backup for the other. If the fuse goes they both go south. If one light's element blows you are probably okat. If one light fails - and causes a short you will still lose both. IMHO > >I don't personally contemplate going with the WigWag setup but instead With the 3 light >strobes. I just prefer to control the 2 landing lights individually. I see nothing wrong with your >approach as long as it is wired and fused correctly. If one of your lights fails, the other one >should still work. > > > If you already have two lights on the wing, why not use a wigwag? Why cant you have a wigwag and also still have individual control of the landing lights? I am not a human factors engineer and can't explain it, but my calibrated Mark VII eye-balls say wigwags are easily seen and more effective than anything else during daytime. > ________________________________________________________________________________
Date: Feb 02, 2005
From: sarg314 <sarg314(at)comcast.net>
Subject: Re: castle nut - bolt line-up
Larry: That worked. Today I picked up a few more AN6-24 bolts and 6 more castle nuts. By trial and error I got them all to line up within the 160 - 190 in-lb range. Larry Bowen wrote: > >Try different nuts on each bolt. Each has a unique thread/castles >alignment. Worked for me.... > > >>-----Original Message----- >>From: sarg314 [mailto:sarg314(at)comcast.net] >>Sent: Tuesday, February 01, 2005 11:13 PM >>To: rv-list(at)matronics.com >>Subject: RV-List: castle nut - bolt line-up >> >> >>I am trying to bolt the engine mount to the RV-6A firewall >>(not the engine yet). The problem is that for most of the >>bolts I can't get the hole for the cotter pin to line up with >>the slot in the castle nut and still stay within the 160 - >>190 in-lb torque range of the AN6 bolts. >> >> ________________________________________________________________________________
From: N67BT(at)aol.com
Date: Feb 02, 2005
Subject: Whirl Wind prop fit
I had fitted my 7A cowl for the Hartzell but finally bought the Whirl Wind RV200. Before purchase WW said that the fit is the same --- NOT. The spinner gently rubbed the cowl and there is no adjustment. I'm thinking "hours and hours of work shot, not to mention the cost of replacing both the top and bottom cowl halves". I decided to build up the inside of the cowl ring 5/32" +/- with epoxy and glass and then sanded the front to fit. It's better than the original Hartzell fit. I made the gap at the top 1/8" and the bottom 3/16" to account for the eventual engine sag. I'm assumed 1/4" sag (pure guess work) and ran a computer model to get that 1/16" difference. There is a photo of the installation at: http://users.aol.com/n67bt Bob Trumpfheller PS, the original was posted on the RV7 list but I thought it might be of interest to some RV listers as well. --> RV7-List message posted by: mark manda mark2nite(at)yahoo.com < If you get a WW RV200 prop now called Titan, you might want to keep it in the back of your mind that the RV-7a engine cowling will need cutting,refitting or replacing. Either the lower half or the upper half. I'm off 3/32" at an angle so my "fitted for a Hartzell" lower cowling is a paper weight and a new lower $445 cowling is being shipped. I know another RV-7a builder who also has a lower cowling available since buying a WWRV200 prop. Supposedly they(the WWRV 200) bolt right on the RV-8's. YMMV. > ________________________________________________________________________________
From: "DEAN PSIROPOULOS" <dean.psiropoulos(at)verizon.net>
Subject: Wig Wag
Date: Feb 03, 2005
Len/listers: I have a schematic for this type of flasher, it basically does the same thing as the wig wag but without all the frills(turn it on and it alternately flashes your two landing lights, that's all). The design is very simple and uses basically 4 solid state components that I purchased through Digi Key for less than 10 dollars! I didn't design the circuit but the designer is a Lancair builder who published it in one of the electronic trade magazines. He was more than happy to answer my question about using 100 watt aviation lights with it instead of his 50 watt car halogens (it's plenty robust to operate at the higher currents needed for the aviation lights). Since the schematic is public knowledge I'm happy to share it with anyone who is interested in rolling their own wig wag. Just contact me off list and I'll email you a scanned version of the schematic and the basic circuit description. Note: you need to have some basic knowledge of reading electronic schematics to be able to do this, but this is a simple circuit that could even be built on a radio schack perfboard if you really wanted to save money. Not for HID lights (thier ballasts don't like being switched on and off that fast and... if you have these really bright lights chances are you'll be seen, even in the daytime, if you have them on)! Dean Psiropoulos RV-6A N197DM Light at the end of the tunnel getting briter. -----------------------------------------------Original message------------------------------------- >Lenleg(at)aol.com wrote: >RV-List message posted by: Lenleg(at)aol.com >Anybody give me the contact info for Bob Haan ... producer of the Wig Wag???? >Thanks !! >Len Leggette, RV-8A >Greensboro, NC N910LL >315 hrs ________________________________________________________________________________
From: "randall" <rv6n6r(at)comcast.net>
Subject: Re: Landing Lights
Date: Feb 02, 2005
> I recently did this too. One side is useful in a tail-low position, the > other side, tail up. On short final they are both somewhat useful. Only > tested at dusk so far.... I make a fair number of night landings in my -6 and I'm very glad I have one in each wing. As others have mentioned, it really helps to have one pointing up and one down in a tailtragger. BTW these are Duckworks lights. Also its cool to have a wigwag -- and safer! Randall Henderson RV-6 ________________________________________________________________________________
From: "randall" <rv6n6r(at)comcast.net>
Subject: Re: Van's deluxe tailwheel spring set
Date: Feb 02, 2005
> Has anyone installed one of the so called "deluxe tail wheel springs" that > Van's is offering? From the picture in the on-line catalog I can't tell how > they are installed or how they work. I have one of the first sets. Installed them on my -6 over a year ago. They're very nice. I was really glad to get rid of the old screen-door springs! Installation is pretty straightforward though not as simple as the screen door thingies -- you need to cut and drill the SS tab to length, how long you make it determines how much play you end up with. The feel is stiffer than the originals but that took about 10 minutes of taxiing to get used to. Picture on my web site, http://www.edt.com/homewing/rhproject/fairings.html. Randall Henderson RV-6 Disclaimer: Okay I admit, it's my hangar mate who designed them and sells them to Vans.... :-} ________________________________________________________________________________
Date: Feb 03, 2005
From: "Phil Sisson, Litchfield Aerobatic Club" <sisson(at)consolidated.net>
Subject: Re: Wig Wag
DEAN PSIROPOULOS wrote: > >Len/listers: > >I have a schematic for this type of flasher, it basically does the same thing as the wig wag but without all the frills(turn it on and it alternately flashes your two landing lights, that's all). The design is very simple and uses basically 4 solid state components that I purchased through Digi Key for less than 10 dollars! I didn't design the circuit but the designer is a Lancair builder who published it in one of the electronic trade magazines. He was more than happy to answer my question about using 100 watt aviation lights with it instead of his 50 watt car halogens (it's plenty robust to operate at the higher currents needed for the aviation lights). Since the schematic is public knowledge I'm happy to share it with anyone who is interested in rolling their own wig wag. Just contact me off list and I'll email you a scanned version of the schematic and the basic circuit description. > >Note: you need to have some basic knowledge of reading electronic schematics to be able to do this, but this is a simple circuit that could even be built on a radio schack perfboard if you really wanted to save money. Not for HID lights (thier ballasts don't like being switched on and off that fast and... if you have these really bright lights chances are you'll be seen, even in the daytime, if you have them on)! > >Dean Psiropoulos >RV-6A N197DM >Light at the end of the tunnel getting briter. > > Dean, I would like a copy of the light flasher if you don't mind.. thanks, Phil......... in Illinois ________________________________________________________________________________
Date: Feb 02, 2005
From: <gmcjetpilot(at)yahoo.com>
Subject: castle nut - bolt line-up
>I am trying to bolt the engine mount to the RV-6A firewall (not the >engine yet). The problem is that for most of the bolts I can't get the >hole for the cotter pin to line up with the slot in the castle nut and >still stay within the 160 - 190 in-lb torque range of the AN6 bolts. Tom: You are right you don't want to mis-treat the bolts. Close will be good enough, say 150 to 200 in-lbs. Get it close and jam the cotter in. This is not a watch works or engine rod bolts. Before everyone writes in about my irreverence for standard torque values, let me explain: First, torque serves two purposes, keeps the bolt from coming loose by friction and pre-loads the bolt in tension. With a cotter pin we're not worried about it coming loose. The pre-load tension "stretches" the bolt and compress the part "stack-up". This can have a positive affect on fatigue life in some applications. Here we have a rubber mount, which is compressed to a set amount by it's internal spacer. 10 in-lbs is not going to make any difference to the rubber mount. Preload tension is critical on on high load, high cyclic bolts, such as on connecting rods, with 11 load reversals every second. Try to get torque close, but you got-a-get the cotter pin in, right. Last, torque and bolt pre-load are only approximately related. If the threads are dry or "wet" with some oil, even skin oil from handling, actual bolt "pre-load" will vary more than 5%. A small variation in torque and it's affect on pre-load is inconsequential for the engine mount, especially since you have no real way of knowing what the real preload is anyway. It is not that critical here. Don't sweat it too much, I agree play with washers, nuts-n-bolts is a good idea. It does not help every time but all you need is close, good luck. Cheers G --------------------------------- ________________________________________________________________________________
From: "Kyle Boatright" <kboatright1(at)comcast.net>
Subject: Re: castle nut - bolt line-up
Date: Feb 03, 2005
> >>I am trying to bolt the engine mount to the RV-6A firewall (not the >>engine yet). The problem is that for most of the bolts I can't get the >>hole for the cotter pin to line up with the slot in the castle nut and >>still stay within the 160 - 190 in-lb torque range of the AN6 bolts. > You may already know this, but the method I was taught was to torque the nut to the low value, and see if the cotter would fit. If not, continue tightening the nut until the cotter fits, or you reach the high torque value - whichever comes first. If you still cannot get the cotter to fit, add either a full or 1/2 thickness washer and try again. KB ________________________________________________________________________________
From: "Bill VonDane" <bill(at)vondane.com>
Subject: Re: Wig Wag
Date: Feb 03, 2005
I have come up with 4 different ways to do this with my wig-wag unit, which has the same pinout as 'Lectric Bob's... You can check out my installation instructions, which contain the wiring diagrams, here: www.creativair.com/source/_inst/exfla.pdf I sell either just the flasher, or kits with switches and connectors: www.creativair.com ...or you can source your own parts and roll your own... -Bill VonDane bill(at)vondane.com RV-8A ~ Colorado Springs www.rv8a.com ----- Original Message ----- From: "DEAN PSIROPOULOS" <dean.psiropoulos(at)verizon.net> Subject: RV-List: Wig Wag Len/listers: I have a schematic for this type of flasher, it basically does the same thing as the wig wag but without all the frills(turn it on and it alternately flashes your two landing lights, that's all). The design is very simple and uses basically 4 solid state components that I purchased through Digi Key for less than 10 dollars! I didn't design the circuit but the designer is a Lancair builder who published it in one of the electronic trade magazines. He was more than happy to answer my question about using 100 watt aviation lights with it instead of his 50 watt car halogens (it's plenty robust to operate at the higher currents needed for the aviation lights). Since the schematic is public knowledge I'm happy to share it with anyone who is interested in rolling their own wig wag. Just contact me off list and I'll email you a scanned version of the schematic and the basic circuit description. Note: you need to have some basic knowledge of reading electronic schematics to be able to do this, but this is a simple circuit that could even be built on a radio schack perfboard if you really wanted to save money. Not for HID lights (thier ballasts don't like being switched on and off that fast and... if you have these really bright lights chances are you'll be seen, even in the daytime, if you have them on)! Dean Psiropoulos RV-6A N197DM Light at the end of the tunnel getting briter. -----------------------------------------------Original message------------------------------------- >Lenleg(at)aol.com wrote: >RV-List message posted by: Lenleg(at)aol.com >Anybody give me the contact info for Bob Haan ... producer of the Wig >Wag???? >Thanks !! >Len Leggette, RV-8A >Greensboro, NC N910LL >315 hrs ________________________________________________________________________________
Date: Feb 03, 2005
From: <gmcjetpilot(at)yahoo.com>
Subject: Re: castle nut - bolt line-up
>From: "Richard Sipp" <rsipp(at)earthlink.net> >What about filling or grinding off a small portion of the mount tube >itself to make it slightly shorter? I don't think that is a great idea. The design of the spacer compresses the mount to predetermined height the engineers calculated was required. Repeatedly installing the nut and removing it several times to get the perfect torque will change the threads each time. You are also wearing the finish off. I would be more worried about repeated on and offs damaging the bolt than perfect torque. Also each time you install it the change in the threads will affect how much preload you get for an indicated torque. Also torquing the nut down should be done in one motion. Stopping and starting is not going to give consistent results. One approach would be torque to the average torque. Then make a SMALL adjustment visually to align the cotter pin hole if needed. Small means less than 1/24th of a turn. If the nut is totally blocking the hole you can use a (0.003) thicker or thinner washer. Get a stack of the little thin shim washers to choose from, you will find the washers vary by several thousands, or as Dave (dreel(at)cox.net) suggested, mod the washer and refinish it. I have known a few to "smack" washers to flatten them. (.0035) is worth about 1/12th a turn on a AN6 2/8"-24. You will have the most perfectly torqued engine mounts around ;-) Good luck. Cheers G. (RV-4, RV-7 lots of pieces) --------------------------------- ________________________________________________________________________________
From: "Chuck Weyant" <cweyant(at)chuckdirect.com>
Subject: Re: engine hic-up
Date: Feb 03, 2005
I'll bet carb. Chuck > > >Listers, > > > Been experiencing what I call a hic-up in my 0-320 lately. > > > Seems like one cylinder one time to me. > > > I changed all spark plugs and it still persists. Removed the right > > >elect/ ign ang installed a magneto, still did it. Pulled the left elect > ign > > >and installed a mag. Still does it. > > > This means different plugs, leads and ign sources? > > > Sticky valves? Pulled all 4 cylinders and had them overhauled. > > >Hic up is still there. Never know when it will do it and it might not > > >do it for an hour or so. I can usually get it to hic-up by doing a full > > >power climb sustained for several minutes. > > > I am running AFP fuel injection and am back to the dual elect ign. > > > Tried two sets of the auto plugs last weekend. No help. > > >The hic-up is never more than one or two hits and seems to never be > > >more than one or two cylinders. No noticeable change in cht or egt > > >or fuel pressure.???? > > > Any ideas out there? This is driving me crazy to say the least. > > >Thank you, > > >Stewart RV-4 in Colorado ________________________________________________________________________________
Date: Feb 03, 2005
From: "Richard V. Reynolds" <rvreynolds(at)macs.net>
Subject: Re: February 26th. RV flyin
OK, it may be intuitively obvious to the most casual observer, BUT I do not have a clue where this fly-in is. Five simple rules: who what where (you forgot this! State, City, Airport Name, Identifer) when (start and end times) why Richard Reynolds PS You are not the only one who makes this mistake. ________________________________________________________________________________
Date: Feb 03, 2005
From: "Bobby Hester" <bhester(at)hopkinsville.net> (by way of Matt Dralle <nospam(at)matronics.com>)
Subject: Re: [RV7Yahoo] RE: Electrical Tools
of Matt Dralle ) > -----Original Message----- > From: Frank Stringham <fstringham7a(at)yahoo.com> > Date: Thu, 3 Feb 2005 06:35 (CDT) > Subject: [RV7Yahoo] RE: Electrical Tools > > Hi to all > > Ready to start the electrical process and need to get tools. What have you > folks found to be a good set / type / name brand electrical tools to buy. I > do know my house construction electrical tools are a bit much for the > planes delicate wires and materials. > > TIA You can get everything you need here: http://www.bandc.biz/parts.html http://www.steinair.com/ You'll need: RCT-1 - PIDG Style Crimp Tool RCT-2 - BNC Coax Crimp Tool RCT-3 - D-Sub Pin/Socket Crimper (maybe) BCT-1 - B-Crimp Open Barrel Terminal Tool (maybe) DSE-1 - Insertion/Extraction Tool - D-Sub Pin (maybe) ------- Surfing the web from Hopkinsville, KY RV7A web site: http://www.geocities.com/hester-hoptown/RVSite ________________________________________________________________________________
Date: Feb 03, 2005
From: Bob J <rocketbob(at)gmail.com>
Subject: Re: engine hic-up
did you run it on mag-only, without the ignition on? Which ignition? Electroair? Regards, Bob Japundza RV-6 flying, F1 under const. wrote: > > Listers, > Been experiencing what I call a hic-up in my 0-320 lately. > Seems like one cylinder one time to me. > I changed all spark plugs and it still persists. Removed the right > elect/ ign ang installed a magneto, still did it. Pulled the left elect ign > and installed a mag. Still does it. > This means different plugs, leads and ign sources? > Sticky valves? Pulled all 4 cylinders and had them overhauled. > Hic up is still there. Never know when it will do it and it might not > do it for an hour or so. I can usually get it to hic-up by doing a full > power climb sustained for several minutes. > I am running AFP fuel injection and am back to the dual elect ign. > Tried two sets of the auto plugs last weekend. No help. > The hic-up is never more than one or two hits and seems to never be > more than one or two cylinders. No noticeable change in cht or egt > or fuel pressure.???? > Any ideas out there? This is driving me crazy to say the least. > Thank you, > Stewart RV-4 in Colorado > > > ________________________________________________________________________________
Date: Feb 03, 2005
From: Bob J <rocketbob(at)gmail.com>
Subject: Re: engine hic-up
did you run it on mag-only, without the ignition on? Which ignition? Electroair? Regards, Bob Japundza RV-6 flying, F1 under const. wrote: > > Listers, > Been experiencing what I call a hic-up in my 0-320 lately. > Seems like one cylinder one time to me. > I changed all spark plugs and it still persists. Removed the right > elect/ ign ang installed a magneto, still did it. Pulled the left elect ign > and installed a mag. Still does it. > This means different plugs, leads and ign sources? > Sticky valves? Pulled all 4 cylinders and had them overhauled. > Hic up is still there. Never know when it will do it and it might not > do it for an hour or so. I can usually get it to hic-up by doing a full > power climb sustained for several minutes. > I am running AFP fuel injection and am back to the dual elect ign. > Tried two sets of the auto plugs last weekend. No help. > The hic-up is never more than one or two hits and seems to never be > more than one or two cylinders. No noticeable change in cht or egt > or fuel pressure.???? > Any ideas out there? This is driving me crazy to say the least. > Thank you, > Stewart RV-4 in Colorado > > > ________________________________________________________________________________
From: "Wayne @ Aircraft Engravers" <wayne(at)engravers.net>
Subject: Re: Landing Lights
Date: Feb 03, 2005
I even have wig-wag lights on my Powered Parachute because I fly out of airport that gets a lot of transient traffic. I want to be seen especially after sun set or during overcast days. I been told that I look like a Christmas tree all lit up and can be seen from miles away, just the purpose I was intending. I made mine from a solid state unit used in police cars. Two 55 watt fog lights throw a nice wide pattern to be seen from greater angles off center line of my craft. This still gives me plenty of forward light to land at 30 MPH. Not that I need a lot of light to land since I'm only allowed to fly up to a half an hour after sun set. Wayne ----- Original Message ----- From: "randall" <rv6n6r(at)comcast.net> Subject: Re: RV-List: Landing Lights > >> I recently did this too. One side is useful in a tail-low position, the >> other side, tail up. On short final they are both somewhat useful. Only >> tested at dusk so far.... > > I make a fair number of night landings in my -6 and I'm very glad I have > one > in each wing. As others have mentioned, it really helps to have one > pointing > up and one down in a tailtragger. BTW these are Duckworks lights. > > Also its cool to have a wigwag -- and safer! > > Randall Henderson > RV-6 > > > ________________________________________________________________________________
From: "Tony Marshall" <tony(at)lambros.com>
Subject: engine hic-up
Date: Feb 03, 2005
When you say 'hic-up' what do you mean? A slight pause in acceleration? A misfire of a couple of cylinders? I'm just not sure what you mean.....and the reason I ask is that my 0360, at low rpms, after deceleration (like adding throttle in base to final), with or without boost pump, pauses instantaneously, but always catches. I would like to get rid of that, too, but am not sure what causes it. Otherwise the engine performs flawlessly. Tony Marshall RV6 Polson MT ----- Original Message ----- From: "Chuck Weyant" <cweyant(at)chuckdirect.com> Subject: Re: RV-List: engine hic-up > > I'll bet carb. > Chuck > >> > >Listers, >> > > Been experiencing what I call a hic-up in my 0-320 lately. >> > > Seems like one cylinder one time to me. >> > > I changed all spark plugs and it still persists. Removed the right >> > >elect/ ign ang installed a magneto, still did it. Pulled the left >> > >elect >> ign >> > >and installed a mag. Still does it. >> > > This means different plugs, leads and ign sources? >> > > Sticky valves? Pulled all 4 cylinders and had them overhauled. >> > >Hic up is still there. Never know when it will do it and it might not >> > >do it for an hour or so. I can usually get it to hic-up by doing a >> > >full >> > >power climb sustained for several minutes. >> > > I am running AFP fuel injection and am back to the dual elect ign. >> > > Tried two sets of the auto plugs last weekend. No help. >> > >The hic-up is never more than one or two hits and seems to never be >> > >more than one or two cylinders. No noticeable change in cht or egt >> > >or fuel pressure.???? >> > > Any ideas out there? This is driving me crazy to say the least. >> > >Thank you, >> > >Stewart RV-4 in Colorado > > > ________________________________________________________________________________
Date: Feb 03, 2005
From: Gary Zilik <zilik(at)excelgeo.com>
Subject: Re: engine hic-up
Me too. But I think Stewart is running with an AFP FI system. Gary Chuck Weyant wrote: > > I'll bet carb. > Chuck > > >>>>Listers, >>>> Been experiencing what I call a hic-up in my 0-320 lately. >>>> Seems like one cylinder one time to me. >>>> I changed all spark plugs and it still persists. Removed the right >>>>elect/ ign ang installed a magneto, still did it. Pulled the left elect >> >>ign >> >>>>and installed a mag. Still does it. >>>> This means different plugs, leads and ign sources? >>>> Sticky valves? Pulled all 4 cylinders and had them overhauled. >>>>Hic up is still there. Never know when it will do it and it might not >>>>do it for an hour or so. I can usually get it to hic-up by doing a full >>>>power climb sustained for several minutes. >>>> I am running AFP fuel injection and am back to the dual elect ign. >>>> Tried two sets of the auto plugs last weekend. No help. >>>>The hic-up is never more than one or two hits and seems to never be >>>>more than one or two cylinders. No noticeable change in cht or egt >>>>or fuel pressure.???? >>>> Any ideas out there? This is driving me crazy to say the least. >>>>Thank you, >>>>Stewart RV-4 in Colorado > > > > > > > > ________________________________________________________________________________
From: "Mike Robertson" <mrobert569(at)hotmail.com>
Subject: engine hic-up
Date: Feb 03, 2005
Tony, That is usually a symptom of an accelerator pump in the carb not working correctly. Not always, but usually. Mike Robertson >From: "Tony Marshall" <tony(at)lambros.com> >Reply-To: rv-list(at)matronics.com >To: >Subject: RV-List: engine hic-up >Date: Thu, 3 Feb 2005 10:38:20 -0700 > > >When you say 'hic-up' what do you mean? A slight pause in acceleration? A >misfire of a couple of cylinders? I'm just not sure what you mean.....and >the reason I ask is that my 0360, at low rpms, after deceleration (like >adding throttle in base to final), with or without boost pump, pauses >instantaneously, but always catches. I would like to get rid of that, too, >but am not sure what causes it. Otherwise the engine performs flawlessly. > >Tony Marshall >RV6 >Polson MT > > >----- Original Message ----- >From: "Chuck Weyant" <cweyant(at)chuckdirect.com> >To: >Subject: Re: RV-List: engine hic-up > > > > > > I'll bet carb. > > Chuck > > > >> > >Listers, > >> > > Been experiencing what I call a hic-up in my 0-320 lately. > >> > > Seems like one cylinder one time to me. > >> > > I changed all spark plugs and it still persists. Removed the right > >> > >elect/ ign ang installed a magneto, still did it. Pulled the left > >> > >elect > >> ign > >> > >and installed a mag. Still does it. > >> > > This means different plugs, leads and ign sources? > >> > > Sticky valves? Pulled all 4 cylinders and had them overhauled. > >> > >Hic up is still there. Never know when it will do it and it might >not > >> > >do it for an hour or so. I can usually get it to hic-up by doing a > >> > >full > >> > >power climb sustained for several minutes. > >> > > I am running AFP fuel injection and am back to the dual elect ign. > >> > > Tried two sets of the auto plugs last weekend. No help. > >> > >The hic-up is never more than one or two hits and seems to never be > >> > >more than one or two cylinders. No noticeable change in cht or egt > >> > >or fuel pressure.???? > >> > > Any ideas out there? This is driving me crazy to say the least. > >> > >Thank you, > >> > >Stewart RV-4 in Colorado > > > > > > > > ________________________________________________________________________________
From: "Stucklen, Frederic W UTPWR" <Fred.Stucklen(at)UTCFuelCells.com>
Subject: engine hic-up
Date: Feb 03, 2005
Stewart, What is the 10-XXXX number on your carb? Some carbs have the float bowl vent 90* to the intake air, some have them perpendicular to the intake air path. I had a 10-10XX body carb that would produce a hic-up as the ram air pressure began to exceed the intake suction. It turned out to be the bowl vent/airbox combination that was causing the problem. Changing out the carb to a different body 10-XXXX number (with a different vent configuration) solved the problem. Fred Stucklen RV-6A N926RV From: RVer273sb(at)aol.com <mailto:RVer273sb(at)aol.com> Subject: engine hic-up Listers, Been experiencing what I call a hic-up in my 0-320 lately. Seems like one cylinder one time to me. I changed all spark plugs and it still persists. Removed the right elect/ ign ang installed a magneto, still did it. Pulled the left elect ign and installed a mag. Still does it. This means different plugs, leads and ign sources? Sticky valves? Pulled all 4 cylinders and had them overhauled. Hic up is still there. Never know when it will do it and it might not do it for an hour or so. I can usually get it to hic-up by doing a full power climb sustained for several minutes. I am running AFP fuel injection and am back to the dual elect ign. Tried two sets of the auto plugs last weekend. No help. The hic-up is never more than one or two hits and seems to never be more than one or two cylinders. No noticeable change in cht or egt or fuel pressure.???? Any ideas out there? This is driving me crazy to say the least. Thank you, Stewart RV-4 in Colorado ________________________________________________________________________________
From: "James E. Clark" <james(at)nextupventures.com>
Subject: engine hic-up
Date: Feb 03, 2005
Trying one more time. Email bounced before ... Stewart, What electronic ignition are you using? I went through a series of "vibrations" during the test period of our RV6 - O-320 (160 HP) - Fixed pitch, Ed Sterba Wood Prop - Carbureted - Jeff Ross (ElectroAir) EI + 1 magneto One of them was what I described as a "pop" on climb out. (A bit disconcerting to say the least) In the end, the problem was traced to a plug wire from the EI. Jeff did a wonderful (and patient) job of explaining why if this wire was not done correctly as described, that this *could* happen under max load on the cylinders. As I recall, there was a condition where the spark would arc to the engine block or something of that nature. Went back and re-did the connection and no more such problems. It was 400 hours ago so I forget all the details. This is just another thing to consider **IF** you are using the ElectroAir EI. James | -----Original Message----- | From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list- | server(at)matronics.com] On Behalf Of RVer273sb(at)aol.com | Sent: Wednesday, February 02, 2005 6:00 PM | To: rv-list(at)matronics.com | Subject: RV-List: engine hic-up | | | Listers, | Been experiencing what I call a hic-up in my 0-320 lately. | Seems like one cylinder one time to me. | I changed all spark plugs and it still persists. Removed the right | elect/ ign ang installed a magneto, still did it. Pulled the left elect | ign | and installed a mag. Still does it. | This means different plugs, leads and ign sources? | Sticky valves? Pulled all 4 cylinders and had them overhauled. | Hic up is still there. Never know when it will do it and it might not | do it for an hour or so. I can usually get it to hic-up by doing a full | power climb sustained for several minutes. | I am running AFP fuel injection and am back to the dual elect ign. | Tried two sets of the auto plugs last weekend. No help. | The hic-up is never more than one or two hits and seems to never be | more than one or two cylinders. No noticeable change in cht or egt | or fuel pressure.???? | Any ideas out there? This is driving me crazy to say the least. | Thank you, | Stewart RV-4 in Colorado | ________________________________________________________________________________
Date: Feb 03, 2005
From: sarg314 <sarg314(at)comcast.net>
Subject: torque wrench calibration
Since I am hanging the engine mount and carefully toquing bolts, it occurred to me that I should have my old torque wrench calibrated. (I have the "click" type torque wrench that you set by turning the handle.) Calibration cost $30. The thing was fairly accurate at the high end (200in-lb) but had 3 or 4 in-lb error at the low end, which is a lot percentage-wise. The guy was able to adjust it to +- a fraction of a in-lb over it's whole range. I gather A&P's have to get theirs calibrated regularly and have the certificate to prove it to the FAA. Just thought I'd mention it since many may not have thought about it. A few in-lbs isn't going to make your plane fall out of the sky, but I am glad I did it. -- Tom Sargent, RV-6A, firewall. ________________________________________________________________________________
From: RVer273sb(at)aol.com
Date: Feb 03, 2005
Subject: Re: engine hic-up
James, Am running the dual E-mag system. Have also put the mags back on with the mag harness ect. Thanks for the feedback. Stewart ________________________________________________________________________________
From: "John Furey" <john(at)fureychrysler.com>
Subject: torque wrench calibration
Date: Feb 03, 2005
Where did you get it calibrated? John Furey RV6A ________________________________________________________________________________
From: "Konrad L. Werner" <klwerner(at)comcast.net>
Subject: Weighty Question
Date: Feb 03, 2005
Greetings everyone, Does anyone know what the difference in weight would be between the following two options: A: 200hp / IO-360 Angle Valve with a Craig Catto F.P.Prop B: 180hp / O-360 Parallel Valve with a Hartzell C.S.Propeller I know that there is a significant weight increase between the 200hp versus the 180hp Engine. I also know that a Craig Catto FP Prop is much lighter than a complete Hartzell CS Setup: Propeller, Governor, Oil Line, Linkage,etc. Questions: Which of the two combinations would be the lighter version (or perhaps they are equal in weight?), and how would a 200hp/FP compare to the 180hp/CS in climb and cruise? Thanks, Konrad ________________________________________________________________________________
From: DOUGPFLYRV(at)aol.com
Date: Feb 03, 2005
Subject: Re: Wig Wag
Dean, I would appreciate a copy of your wig wag info. Thanks, Doug Preston RV7A N731RV BHM ________________________________________________________________________________
Date: Feb 03, 2005
From: Finn Lassen <finn.lassen(at)verizon.net>
Subject: Re: torque wrench calibration
How about clamping it in a vice, handle horizontal, and hanging a known weight a measured distance out on the handle. For example 2 lbs 12 inches from the vice should make it click at 24 inch-pounds setting but not at 25 in-lbs. Or use a fish scale to pull it (at 90 degrees to the handle), read the scale when it clicks. You'll only be using 2 or 3 settings anyway, so it should be easy to calibrate. Finn John Furey wrote: > >Where did you get it calibrated? > >John Furey >RV6A > > > > ________________________________________________________________________________
Date: Feb 03, 2005
From: sarg314 <sarg314(at)comcast.net>
Subject: Re: torque wrench calibration
John: I looked in the yellow pages under calibration. Tucson is big enough now to have a couple of calibration outfits. They do all sorts of instruments, electronic devices, even optical calibrations. John Furey wrote: > >Where did you get it calibrated? > >John Furey >RV6A > > ________________________________________________________________________________
Date: Feb 03, 2005
From: sarg314 <sarg314(at)comcast.net>
Subject: Re: torque wrench calibration
Finn: I think that actually works if you do it carefully. But, the pros have some experience and equipment that makes it worth it, I think. I have used a fish scale on an open end wrench for tightening nuts in those hard to get at places where I couldn't get the big torque wrench in. -- Tom S. Finn Lassen wrote: > >How about clamping it in a vice, handle horizontal, and hanging a known >weight a measured distance out on the handle. >For example 2 lbs 12 inches from the vice should make it click at 24 >inch-pounds setting but not at 25 in-lbs. > >Or use a fish scale to pull it (at 90 degrees to the handle), read the >scale when it clicks. > >You'll only be using 2 or 3 settings anyway, so it should be easy to >calibrate. > >Finn > >John Furey wrote: > > > ________________________________________________________________________________
From: "Richard Sipp" <rsipp(at)earthlink.net>
Subject: Re: castle nut - bolt line-up
Date: Feb 03, 2005
Perhaps I mis-read the original question, I thought he was referring to the bolts that attach the engine mount to the firewall not the engine to the mount. Dick Sipp ----- Original Message ----- From: <gmcjetpilot(at)yahoo.com> Subject: Re: RV-List: castle nut - bolt line-up > > >>From: "Richard Sipp" <rsipp(at)earthlink.net> >>What about filling or grinding off a small portion of the mount tube >>itself to make it slightly shorter? > > I don't think that is a great idea. The design of the spacer compresses > the mount to predetermined height the engineers calculated was required. > > Repeatedly installing the nut and removing it several times to get the > perfect torque will change the threads each time. You are also wearing the > finish off. I would be more worried about repeated on and offs damaging > the bolt than perfect torque. Also each time you install it the change in > the threads will affect how much preload you get for an indicated torque. > > Also torquing the nut down should be done in one motion. Stopping and > starting is not going to give consistent results. One approach would be > torque to the average torque. Then make a SMALL adjustment visually to > align the cotter pin hole if needed. Small means less than 1/24th of a > turn. If the nut is totally blocking the hole you can use a (0.003) > thicker or thinner washer. Get a stack of the little thin shim washers to > choose from, you will find the washers vary by several thousands, or as > Dave (dreel(at)cox.net) suggested, mod the washer and refinish it. I have > known a few to "smack" washers to flatten them. (.0035) is worth about > 1/12th a turn on a AN6 2/8"-24. You will have the most perfectly torqued > engine mounts around ;-) Good luck. > > Cheers G. (RV-4, RV-7 lots of pieces) > > > --------------------------------- > > > ________________________________________________________________________________
From: "Kathleen (rv7)" <kathleen(at)rv7.us>
Subject: torque wrench calibration
Date: Feb 03, 2005
I actually did the measured weight 12 inches out thing with my new torque wrench and it came out so close on the first try that I didn't give it any more thought... Kathleen Evans www.rv7.us -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of sarg314 Subject: Re: RV-List: torque wrench calibration John: I looked in the yellow pages under calibration. Tucson is big enough now to have a couple of calibration outfits. They do all sorts of instruments, electronic devices, even optical calibrations. John Furey wrote: > >Where did you get it calibrated? > >John Furey >RV6A > > ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Re: torque wrench calibration
Date: Feb 04, 2005
A couple of years ago at our local EAA #21 meeting Bob Moehlenkamp had a device that would digitally display the torque. Everyone in the club were invited to bring their wrenches and check them out for free. I had three and they ranged from 20 years old to nearly brand new and they all were within a pound of being right. When I had my engine built by Mattituck, they were very careful to double check the torque by using more than one tool for the critical attachments like the cylinder heads and case halves, etc.... AND they calibrate their tools every 3 months on top of that. I know that Sears will recalibrate their craftsmen torques but I don't think it is cheap. If anyone want to contact Bob his number in Indiana is (812) 985-3472. Nice guy. Indiana Larry, RV7 TipUp "SunSeeker" Evansville, Indiana (just north of western Kentucky) > > I actually did the measured weight 12 inches out thing with my new torque > wrench and it came out so close on the first try that I didn't give it any > more thought... > > Kathleen Evans > www.rv7.us > > > -----Original Message----- > From: owner-rv-list-server(at)matronics.com > [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of sarg314 > To: rv-list(at)matronics.com > Subject: Re: RV-List: torque wrench calibration > > > John: > I looked in the yellow pages under calibration. Tucson is big > enough now to have a couple of calibration outfits. They do all sorts > of instruments, electronic devices, even optical calibrations. > > John Furey wrote: > > > > >Where did you get it calibrated? > > > >John Furey > >RV6A > > ________________________________________________________________________________
From: "Jerry Grimmonpre" <jerry(at)mc.net>
Subject: Re: Weighty Question
Date: Feb 04, 2005
To the experienced heads out there: What is the ENGINE weight difference between a flying 180HP and a flying 160HP? What would it take to get 165 to 170HP out of a basic 160HP Lyc? Realistically ... how much can a 160HP Lyc be squeezed (higher compression) and still make TBO with reasonable smoothness? Can normal TBO even be expected? What parts are likely to be impacted the most? Is it less complicated to just leave it at 160HP and enjoy the ride to full TBO? Thanks ... Jerry Grimmonpre 7A > A 200HP ANGLE VALVE ENGINE IS ABOUT 30 LB HEAVIER THAN A 180 HP PARALLELL > VALVE ENGINE. ________________________________________________________________________________
From: Hopperdhh(at)aol.com
Date: Feb 04, 2005
Subject: Re: torque wrench calibration
In a message dated 2/4/05 3:03:52 A.M. US Eastern Standard Time, finn.lassen(at)verizon.net writes: How about clamping it in a vice, handle horizontal, and hanging a known weight a measured distance out on the handle. For example 2 lbs 12 inches from the vice should make it click at 24 inch-pounds setting but not at 25 in-lbs. Or use a fish scale to pull it (at 90 degrees to the handle), read the scale when it clicks. You'll only be using 2 or 3 settings anyway, so it should be easy to calibrate. Finn This works to some degree. What is the torque added by the weight of the handle? Things are never as simple as they seem! Dan Hopper Walton, IN RV-7A (In flying condition, waiting for snow to melt some.) ________________________________________________________________________________
From: Hopperdhh(at)aol.com
Date: Feb 04, 2005
Subject: Confused About Torque Specifications
Listers, I have to wonder how critical these bolt torque specifications really are. Let me give you an example of why I say this. One would think that dry bolt torque specs would be greater than for oiled threads, wouldn't you? I mean the clamping force would be increased if you oiled the threads, then tightened to the dry spec. But, for example: The Standard Aircraft Handbook says to torque a 3/8 - 24 nut 160 - 190 in-lb for dry threads. (You have to read the text after the table to find the reference to unlubricated cadmium plated steel nuts.) The Continental O-200 Overhaul Manual says 275.0 - 325.0 in-lb for oiled threads under General Use Tightening Torques. It says for cotter pins, go to the low spec then continue until the cotter pin lines up. The latter spec is not for connecting rods. Those call for 400 - 475 in-lb for 3/8 - 24 threads. These must be better steel, so don't go this tight with standard AN bolts! All this is really confusing to me. Can anyone set me straight? When can you be sure the table you are using applies to your particular situation? I know that I should use specs published in the maintenance manual when possible. Dan Hopper Walton, IN RV-7A (Should be flying, but runway is snowed in.) ________________________________________________________________________________
From: "wskimike" <wskimike(at)mchsi.com>
Subject: Proseal on all ribs or not
Date: Feb 04, 2005
My question is; Would it be better for corrosion purposes to use proseal on all ribs after primer and shoot the rivets wet or would it entrap water and cause more corrosion? I know you use it for fuel cells and pressurized cabins, but I was wondering if it would prevent corrosion or aid it. ________________________________________________________________________________
From: "Dave Mader" <davemader(at)bresnan.net>
Subject: EZ Pilot display
Date: Feb 04, 2005
Am getting ready to purchase an EZ Pilot autopilot and notice from their website, they offer two different displays (lcd or vfd) Any comments on which is better would be much appreciated. Thanks Dave Mader 2nd 6 Sheridan, Wyo ________________________________________________________________________________
From: "cgalley" <cgalley(at)qcbc.org>
Subject: Re: Proseal on all ribs or not
Date: Feb 04, 2005
You are adding weight for what? Corrosion should not be a problem unless you land in the ocean. JBSBA! Cy Galley - Chair, AirVenture Emergency Aircraft Repair A Service Project of Chapter 75 EAA Safety Programs Editor - TC EAA Sport Pilot ----- Original Message ----- From: "wskimike" <wskimike(at)mchsi.com> Subject: RV-List: Proseal on all ribs or not > > My question is; Would it be better for corrosion purposes to use proseal on all ribs after primer and shoot the rivets wet or would it entrap water and cause more corrosion? I know you use it for fuel cells and pressurized cabins, but I was wondering if it would prevent corrosion or aid it. > > ________________________________________________________________________________
Date: Feb 04, 2005
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: EZ Pilot display
Dave Mader wrote: > > Am getting ready to purchase an EZ Pilot autopilot and notice from > their website, they offer two different displays (lcd or vfd) Any comments > on which is better would be much appreciated. Thanks > Dave Mader > 2nd 6 > Sheridan, Wyo Dave, you definitely want the LCD display. I have flown both versions in my RV-6; the LCD display was developed due to the insistence of several of us RV drivers. :-) You are really going to enjoy the EZ-Pilot! Sam Buchanan (RV-6 with EZ-Pilot) http://thervjournal.com ________________________________________________________________________________
Date: Feb 04, 2005
From: Scott Bilinski <bilinski@kyocera-wireless.com>
Subject: Re: Proseal on all ribs or not
I have heard of several people and know of one guy who Pro-sealed each and every external rivet. I have seen many planes just out of the paint shop with what looks like a very "thin" paint job. So, I think the main reason was to fill the gap that sometimes appears between the rivet and the skin which will allow the paint to flow from rivet to skin. This would also keep out any "stuff" that might start corrosion. > >You are adding weight for what? Corrosion should not be a problem unless you >land in the ocean. > >JBSBA! > >Cy Galley - Chair, >AirVenture Emergency Aircraft Repair >A Service Project of Chapter 75 >EAA Safety Programs Editor - TC >EAA Sport Pilot > >----- Original Message ----- >From: "wskimike" <wskimike(at)mchsi.com> >To: >Subject: RV-List: Proseal on all ribs or not > > > > > > My question is; Would it be better for corrosion purposes to use proseal >on all ribs after primer and shoot the rivets wet or would it entrap water >and cause more corrosion? I know you use it for fuel cells and pressurized >cabins, but I was wondering if it would prevent corrosion or aid it. > > > > > > Scott Bilinski Eng dept 305 Phone (858) 657-2536 Pager (858) 502-5190 ________________________________________________________________________________
Date: Feb 04, 2005
From: Richard Dudley <rhdudley(at)att.net>
Subject: Those Chinese Instruments
FWIW There has been a recent thead on this list concerning instruments manufactured outside the USA. My recent experience might be of interest to some list followers. In preparation for FAA inspection of my RV-6A and IFR certification, I had my altimeter-encoder-transponder combination checked at the local avionics repair station. I purchased the altimeter from Van's and is part number;BG-3B. It carries the brand name of Falcon Gauge,Wultrad, Inc. It is manufactured in China. The testing procedure takes the altimeter to pressure altitudes from -1000 feet to 20000 feet at incriments of 500 feet through 2000 feet, 1000 feet through 4000 feet and 2000 feet through 20000 feet and notes the error at each altitude. The results were zero error through 4000 feet and well within the required tolerances through 20000 feet. The technician who conducted tests commented that he tests about two altimeters every day. He said that this altimeter performed at least as well as the name brands that he tests. Regards, Richard Dudley -6A preparing for final inspection ________________________________________________________________________________
Date: Feb 04, 2005
From: <gmcjetpilot(at)yahoo.com>
Subject: Re: Weighty Question
> Message by: "Konrad L. Werner" klwerner(at)comcast.net : >Does anyone know what the difference in weight would be between the >following two options: >A: 200hp / IO-360 Angle Valve with a Craig Catto F.P.Prop >B: 180hp / O-360 Parallel Valve with a Hartzell C.S.Propeller I made a post on the new forum at Van's WWW regarding weight of RV's titled "Weight of Rv's" at http://www.vansairforce.com/community/showthread.php?t=172&page=2&pp=10 I broke down the weights of different RV models and engine/prop combs. A summary of weights for by engine/prop, is below from 115 finished RV's: No consideration is given to paint, interior or brand of fixed or constant speed prop, But it will give you an idea what different engines and props have on empty Wt. (Note: No RV's with an IO360 200hp with a fixed prop of the group I looked at) #, Eng/Prop, Min, Max, Avg 32; 320/Fix;.....874; 1106; 1019 28; 360/Fix;.....986; 1170; 1066 09; 320/CS;....1010; 1168; 1084 32; 360/CS;....1026; 1189; 1101 14; IO360/CS;.1103; 1244; 1151 (note: # = number of RV's, O320=150/160hp carb or FI, O360=180hp carb or FI, IO360 0hp) You can see obvious relationship to weight and prop/engine selection, but you can also see you can control total weight regardless of eng/prop. However as guessed a 320/fix RV is the light Wt. and the IO360/CS the heavy weight. No comment just numbers. By the way Dan's IO360/CS RV-7 Rocks. Thanks for your great web site by the way. Cheers G. --------------------------------- ________________________________________________________________________________
Date: Feb 04, 2005
From: Gary Zilik <zilik(at)excelgeo.com>
Subject: Re: Those Chinese Instruments
On the other hand a local RVer had the same test performed on his Falcon altimeter. On the way up to 20000 feet the glass in the instrument came loose (popped inwards) and the altimeter was junk. He now has a nice new USA made instrument. Gary Richard Dudley wrote: > > FWIW > > There has been a recent thead on this list concerning instruments > manufactured outside the USA. My recent experience might be of interest > to some list followers. > > In preparation for FAA inspection of my RV-6A and IFR certification, I > had my altimeter-encoder-transponder combination checked at the local > avionics repair station. I purchased the altimeter from Van's and is > part number;BG-3B. It carries the brand name of Falcon Gauge,Wultrad, > Inc. It is manufactured in China. > > The testing procedure takes the altimeter to pressure altitudes from > 1000 feet through 4000 feet and 2000 feet through 20000 feet and notes > the error at each altitude. The results were zero error through 4000 > feet and well within the required tolerances through 20000 feet. > > The technician who conducted tests commented that he tests about two > altimeters every day. He said that this altimeter performed at least as > well as the name brands that he tests. > > Regards, > > Richard Dudley > -6A preparing for final inspection > > > > > > > ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Feb 04, 2005
Subject: Re: Landing Lights
In a message dated 2/3/05 12:34:01 AM Central Standard Time, rv6n6r(at)comcast.net writes: > I make a fair number of night landings in my -6 and I'm very glad I have > one > in each wing. As others have mentioned, it really helps to have one pointing > up and one down in a tailtragger. BTW these are Duckworks lights. > > Also its cool to have a wigwag -- and safer! >>>> Ditto on my -6A. As far as aiming, I tried the left one aimed lower- as I approach the threshold, it's easy to see the stripes/numbers/edge markings on the left to judge height and alignment. The right one is aimed straight ahead to look at the touchdown area and on flaring shines straight ahead for 3D (dogs, deer & dumbasses). I leave the left one on for taxiing. Works fine. Wig-wag is Galls flasher. Mark ________________________________________________________________________________
Date: Feb 04, 2005
From: sarg314 <sarg314(at)comcast.net>
Subject: engine bolt torque
I have looked thru van's manual and a few other engine-hanging guides but haven't seen anything about the bolt torque to use. These are AN7 bolts (7/16-20) which my chart says calls for 450 - 500 inch-pounds. Is that right? -- Tom Sargent, RV-6A, Engine ________________________________________________________________________________
Date: Feb 04, 2005
From: sarg314 <sarg314(at)comcast.net>
Subject: Re: castle nut - bolt line-up
G: Thanks for the feedback. I'm into new territory here, so all the info I can get helps. -- Tom S. ________________________________________________________________________________
From: "Mike Holland" <hollandm(at)pacbell.net>
Subject: Texas Airparks
Date: Feb 04, 2005
If your interested in the Ft Worth/Dallas area outside the class B but still 15 minutes from the malls, check this out: http://www.bourlandestates.com/ Have a lot plan to build. Mike Holland RV9A in the oven ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)earthlink.net>
Subject: 430 initialization??
Date: Feb 04, 2005
> > Hey gang, is there any secret to a Garmin 430 "finding" > itself. My com > works fine but I am getting no sat. lock. I used a stardard > BNC connector > on both ends. Check continuity, everything fine but no > lock......or luck as > it may be. Is there any secrets out there or am I not > getting the proper > link with the standard BNC. > > > Dana Overall Dana, you aren't in a hangar, are you? Alex Peterson RV6-A 559 hours Maple Grove, MN http://www.home.earthlink.net/~alexpeterson/ ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)earthlink.net>
Subject: 430 initialization??
Date: Feb 04, 2005
> > > > Hey gang, is there any secret to a Garmin 430 "finding" > > itself. My com > > works fine but I am getting no sat. lock. I used a stardard > > BNC connector > > on both ends. Check continuity, everything fine but no > > lock......or luck as > > it may be. Is there any secrets out there or am I not > > getting the proper > > link with the standard BNC. > > > > > > Dana Overall Dana, one other possibility - I recall that the manual indicates that it could take quite some time for the "lock" on first power up. How long have you let it try? Alex Peterson RV6-A 559 hours Maple Grove, MN http://www.home.earthlink.net/~alexpeterson/ ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)earthlink.net>
Subject: 430 initialization??
Date: Feb 05, 2005
> Alex, the airplane is in my garage but I opened the garage > door and got the > antenna within about a foot of the door, pointed towards the > sky. No luck > on locking onto a single sat. > > > Dana Overall Dana, I would guess that the garage is the problem. I don't know the scheme that the unit uses, but I've seen problems when right next to the hangar, even though half the sky was visible. Alex Peterson RV6-A 559 hours Maple Grove, MN http://www.home.earthlink.net/~alexpeterson/ ________________________________________________________________________________
From: "Sherri & Paul Richardson" <prichar(at)mail.win.org>
Subject: Six versus Seven Safety
Date: Feb 05, 2005
Hello, I'm considering buying a flying RV-6A or 7A. I should say "we" because there will be 4 or 5 buyers/flyers, with varying flying ability/experience. The aerobatic gross weight of a 6 is 1375 (for more than 3.8 Gs). It is much higher at 1600 Lbs for a 7. This brings up a few questions: 1. How difficult is it to stay below 135 mph and 3.8 Gs for an RV in various maneuvers? 2. Is the RV-7A a safer airplane for aerobatics? Thanks, Paul Richardson RV-7A Empennage ________________________________________________________________________________
Date: Feb 05, 2005
From: Dave Bristol <bj034(at)lafn.org>
Subject: Re: Six versus Seven Safety
Paul, It would be interesting to know why the 7 has a higher aerobatic gross than the 6. Any ideas anyone? It's difficult to say which might be safer, since there has never been a structural failure on either one. It LOOKS like the 6 spar and center section would be stronger, but a structural analysis might say differently. Of course, the two aircraft that you are considering both have the same troublesome weak point - the nosewheel. 8>) Dave -6, So Cal EAA Technical Counselor Sherri & Paul Richardson wrote: > >Hello, > >I'm considering buying a flying RV-6A or 7A. I should say "we" because there will be 4 or 5 buyers/flyers, with varying flying ability/experience. > >The aerobatic gross weight of a 6 is 1375 (for more than 3.8 Gs). It is much higher at 1600 Lbs for a 7. This brings up a few questions: > >1. How difficult is it to stay below 135 mph and 3.8 Gs for an RV in various maneuvers? > >2. Is the RV-7A a safer airplane for aerobatics? > >Thanks, >Paul Richardson >RV-7A Empennage > > > > ________________________________________________________________________________
From: "LARRY ADAMSON" <rvhi03(at)msn.com>
Subject: Re: Weighty Question
Date: Feb 05, 2005
A C/S prop has a marvelous advantage of controlling airspeed into the pattern, with it's by design "braking abilities". Also has the advantage for those one way in and one way out airfields where the prevailing winds might call for a with the wind landing. Since I'm in a high altitude area to start with, I also prefer the climbing abilities of C/S. Having flown both fixed & C/S RV's, C/S is the only way I'd go. Several of my "fixed pitch" RV acquaintances, think the same way! :) ________________________________________________________________________________
Date: Feb 05, 2005
From: sarg314 <sarg314(at)comcast.net>
Subject: Re: Six versus Seven Safety
The 7 has a bigger rudder. The 7 has more rudder authority in a spin. If I could refit my 6A with a 7 rudder, I would, but I'd have to change the Vert. Stabilizer too. -- Tom Sargent, RV-6A, engine ________________________________________________________________________________
Date: Feb 05, 2005
From: Kevin Horton <khorton01(at)rogers.com>
Subject: Re: Six versus Seven Safety
> >Paul, > >It would be interesting to know why the 7 has a higher aerobatic gross >than the 6. Any ideas anyone? The RV-7 has a higher aerobatic gross weight than the -6 because that is the way Van designed it. The RV-7 is designed to accept a heavier engine than the -6, and it has more fuel capacity. Couple that with the fact that Van was envisioning a VFR panel when he designed the -6, and now days many builders are going full IFR. So, the -7 ends up with higher empty, aerobatic and gross weights than the -6. Van could have designed the -6 for a higher aerobatic gross weight, but that would have meant more metal, which means more weight. Weight is the enemy of performance, so Van didn't make the aerobatic gross weight any greater than he deemed necessary. -- Kevin Horton RV-8 (finishing kit) Ottawa, Canada http://go.phpwebhosting.com/~khorton/rv8/ ________________________________________________________________________________
Date: Feb 05, 2005
From: <gmcjetpilot(at)yahoo.com>
Subject: Re: Weighty Question
>RV-List message posted by: "DAVID FOORD" >I CAN BEAT THEM IN THE CRUISE AND PYLON RACING. >I CAN OUTRUN A 180HP CS RV6. I would say Tracy Saylors 180hp RV-6 and c/s prop at over 237 mph would give your 160hp/fixed pitch a run for the money. The fastest RV is Dave Anders +250mph RV-4, with a Hartzell. BTW Dave turns his prop at 2900rpm, which the Hartzell is rated to. I disagree; a fixed prop is NOT necessary faster (or slower) in cruise. Fixed pitch props are optimized for one phase of flight, t/o, climb or cruise. Speed depends on other factors, other than just the prop. Your speed advantage over your Buddie's RV says more about the individual airplanes. A fixed prop can be faster than a c/s prop wide open, especially if the fixed prop is being turned at a higher RPM, but this comes at the expense of noise and fuel burn. Your RV may also just be cleaner. To state overall superiority of fixed pitch props in cruise or better top speed over c/s props is not correct. Look at the following chart: http://www.hartzellprop.com/kitplane/index_kitplane.htm (From link, select: "why you need a certified prop" next to the picture of that disgusted man Van the Man, and scroll down to the second item, "performance". Click on the chart to enlarge it.) >MORE EFFICIENCY, LESS WEIGHT The above link shows the relationship of C/S and fixed pitch performance (efficiency). There is little doubt to me c/s props main advantage over fixed props is their overall efficiency. I think fixed props are great, but more efficient, no. I say fixed props are less weight with a qualified yes. Fixed vs. c/s weight: A fixed metal Sensenich (40 lbs) vs. composite Whirlwind (31 lbs), or a fixed wood prop (15 lbs) vs. Hartzell (55 lbs). >IN THE CRUISE WITH A WELL SELECTED FP PROP YOU WILL BEAT THE CS PROP >CHAPS AND YOU SPEND A LOT OF TIME IN THE CRUISE. WITH A 200 HP RV6 WITH FP >PROP YOU ARE GOING TO BE CLIMBING AT WELL ABOVE 1800 FEET PER MINUTE. >AT 1800 FPM, YOUR CLIMB IS MAYBE 6 MINUTES TO THE BEST CRUISING ALTITUDE >SO BIG DEAL IF YOU GET THERE 2 MINUTES QUICKER. DOESN'T MAKE MUCH >DIFFERENCE. I guess the basic idea that a fixed pitch is not much slower on a trip is your point, OK. Your example does not talk about taking off from a short runway, high alt runways or ones with obstacles. As far as (1800 fpm climb), ( 6 min to cruise) and (2 min behind), I got to say I am missing some critical info in this example. Vans Aircraft lists a 160hp RV-7 with a c/s prop solo climb at 1900fpm, and 2550fpm with 200hp. You are giving up 650 fpm at SL. I agree with the other Gent, 200hp and a fixed-pitch is a waste. A 160hp RV-7 with a c/s prop can out climb a 200hp RV-7 with a fixed prop, according to your 1800fpm you quote? Sounds inefficient. >A CS PROP IS MAINTENANCE WAITING TO DISECT YOUR WALLET. I agree c/s props are more expensive, but maintenance is not an issue. My C2YK is reliable year in and out, and it requires no maintenance other than annual greasing. About 50 cents worth of grease and 10 minutes of effort is required. The metal fixed prop is about as good as you can get for maintenance. As far as a Hartzell overhaul, going rate, about 5 years ago was about $1000, if no extra parts are needed. Most bad parts are due to disuse and corrosion, not wear. For my RV-7 project I paid $2,500 for an overhauled Hartzell outright, made from spare parts at local prop shop, and $400 for an overhauled Woodward governor outright, from another large established shop selling inventory in trade-a-plane. So for 3 grand I have a c/s prop. BTW, A fixed wood prop needs constant re-torque of bolts and worry of erosion in rain. >MY RV IS THE SWEETEST THING TO FLY. MY MATES WITH CS PROPS HAVE >HEAVIER NOSES AND ARE NOT SUCH A DELIGHT TO FLY, BECAUSE OF >THE NOSE HEAVINESS. I agree a lighter RV, good CG has better a feel. It is still possible to have a light RV with a c/s prop, but it is harder. My empty wt. survey clearly shows RVs with fixed props tend to be lighter by at least 36 lbs. However there are some real porky fixed pitch RVs and very light c/s RVs out there. For my RV-7, I am keeping the panel, upholstery and paint light to compensate. I would love to get a composite lightweight c/s prop and save 20 lbs, but is does not meet my cheap-ness criteria. If a $8,000 prop were my only choice for a c/s prop, I would not hesitate to use a fixed pitched prop. >THERE ARE PRO's AND CON's. Good points, pros and cons, no real clear winner, you have to look at your wallet, overall performance, initial cost, manufacture support, service and parts availability and weight to determine what's better for you. For me, I want efficient cruise using normal rpms (better fuel burn), better climb and fast top speed, so it was a no brainier, the Hartzell is a good choice for me. If I want to race I will tweak my Gov to 2800 rpm. Dave, when I get it flying, lets have a race. PS, word has it Reno may open a Bronze class for the sport planes! So you have a chance without running against the big six bangers. Cheers G (RV-4, RV-7 project) --------------------------------- ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Feb 05, 2005
Subject: Re: Six versus Seven Safety
In a message dated 02/05/2005 1:31:21 PM Central Standard Time, sarg314(at)comcast.net writes: The 7 has a bigger rudder. The 7 has more rudder authority in a spin. If I could refit my 6A with a 7 rudder, I would, but I'd have to change the Vert. Stabilizer too. >>> FWIW, While getting some time in the factory -9 I asked a well-known-and-respected Van's transition training pilot about updating from the -6 to the -7 style before finishing my plane, and he replied that in his opinion, the original tail is perfectly suited to the -6 and wouldn't recommend it- nothing wrong with it, just not necessary. The primary reason for the change was that the -8 needed the extra size and for parts commonality, not any shortcoming of the original design. Something else I'm curious about is the additional weight that far out on the tail and what effect on CG this has for lighter engine/prop combos- my O-320/FP composite prop is a bit tail-heavy as it is. (I should say nose-light, shouldn't I?) Not sure what the actual weight difference is (anybody?) but it sure is on a loooooong arm out there... Mark Phillips -6A ________________________________________________________________________________
From: "Bob" <rpgross(at)bellsouth.net>
Subject: Solid state Trim, Speedbrake and Flap relays and controllers
etc...
Date: Feb 05, 2005
I hate to use this list to spam but the thread appears so frequently I thought I'd throw this out. When I built my F1, the need for trim control was obvious so I developed a trim control system using an LMD18200T H-bridge driver chip. Problem is it only handles 3 amps. Fine for Vans type A/C and all Ray Allen servos, but inadequate for Lancairs, Glasairs, Velocities etc. Along the way I been producing and selling an improved version of the original Trim Control Module (TCM). Details are on my website link below. Basically, the TCM does many cool tricks including: polling two sets of sticks for trim motor commands, prioritizing them; variable speed mode for fast aircraft, runaway trim protection, and it does away with mechanical, failure prone relays. All this $99 and available now I've been slowly developing a high powered version that will easily handle 10 amps. In fact with heat sinking, it will handle a blistering 50 amps. This module, when programmed with variations of processor firmware, will serve as either: 1. High power trim control module. 2. Intelligent flap control module. 3. Speedbrake control module 4. Boost pump control module 5. and even a Landing gear control module. It's a lot of stuff, but all of it will share the same proven circuit board and MOSFET drive system. The common board design will accept an optional pitot/static pressure transducer which, if opted for, will give true variable speed trim motor operation based on IAS. It will also optionally give the Flap Control Module "overspeed load relief" capability which retracts the flaps for you (if you forget on a Go-Around). Think of this as a life saver. The new CPU also has a multi-channel 10 bit A/D converter so the module can read flap position, speedbrake position, flap control lever position, speed control lever position, airspeed, fuel pressure (for auto boost pump operation) and on and on. Currently the board is being tested. All is going well. I expect the first versions of the high power TCM to available within 2 months. Followed by the Speedbrake module, the boost pump module, Flap Control module and then the Landing gear control module. Basic operation is like this. Please send me ideas and suggestions to operating modes now as this is the time to be heard. 1. TCM, same operation as current TCM only optional pitot/static users get true variable speed trim. 2, Flap Control Module. Either a selector lever positions the flaps or three buttons marked UP,MID,FULL do. This will also accommodate Infinity grips with the two position up/down switch. Holding the button for more that one second causes flaps to drive full to the limit selected. Pitot/Static versions always have load relief watching them. Flaps won't extend at excessively high speeds, and will auto-retract at excessively high speeds. Aircraft using a "flap selector lever" must install a feedback device on the flap system to report flap position to the FCM. The flaps may be positioned in any position desired by moving the lever. 3.Speedbrake Control Module. Moving a lever commands the speed brake to move the appropriate amount. An optional throttle switch will cause a "SPPEDBRAKE WARNING" light to illuminate if the speedbrake are extended with the throttle opened beyond a point determined by the builder. Feedback sensor must be installed to speedbrake to report position back to SCM. 4. Boost Pump Control Module: Press the switch...pump on-light on, press again.pump off-light off. Low fuel pressure turns pump on-light on. After fifteen minute of pump operation, switch LED begins to flash reminding pilot to do something. Keep building and keep dreaming, it's worth the wait! Warmest Regards, Bob Gross For the latest F1 Rocket/Synthetic Vision progress, click here... www.F1-RocketBoy.com <http://www.f1-rocketboy.com/> -----Disclaimer--------- The contents of this E-mail (including contents of enclosure/(s) or attachment/(s) if any are privileged & confidential material of Innovative Aviation Systems Inc. or RocketBoy Aircraft Products Inc. and should not be disclosed to, used by, or copied in any manner by anyone other than intended addressee/(s).If this E-mail (including enclosure/(s) or attachment/(s) if any has been received in error, please advise sender immediately and delete it from your system. The views expressed in this E-mail message (including enclosure/(s) or attachment/(s) if any are those of the individual sender. ________________________________________________________________________________
Date: Feb 05, 2005
From: Tedd McHenry <tedd(at)vansairforce.org>
Subject: Re: Six versus Seven Safety
> > The 7 has a bigger rudder. The 7 has more rudder authority in a spin. It's not quite that clear cut. SB02-6-1 says, "Testing the RV-7 (N137RV) reconfigured with an RV-9/9A rudder showed improved spin recovery qualities. With this larger rudder, RV-7 spin recovery qualities are equal to or better than those of the standard RV-6/6A, which have been service proven through fleet experience." In other words, the larger rudder was added to the -7 to bring it up to the standard of the -6. Tedd McHenry Surrey, BC ________________________________________________________________________________
Date: Feb 05, 2005
From: Dave Bristol <bj034(at)lafn.org>
Subject: Re: Six versus Seven Safety
Thanks for the reply Kevin. I understand that it's because it was designed that way, but what I was wondering is how/where that extra strength was designed in. Dave Kevin Horton wrote: > > >>It would be interesting to know why the 7 has a higher aerobatic gross >>than the 6. Any ideas anyone? >> >> > >The RV-7 has a higher aerobatic gross weight than the -6 because that >is the way Van designed it. > > > > ________________________________________________________________________________
From: "Jim Jewell" <jjewell(at)telus.net>
Subject: RV6-a upper gear leg intersection Fairings attachment
Date: Feb 05, 2005
My RV6-A is on the wheels in my garage. Bob's http://www.fairings-etc.com wheel pant intersection fairings are fitted and laminated onto the Van's wheel pants. Bob's parts dropped in place and it took me quite a lot of effort to fit, laminate and finish to match the quality of his craftsmanship. Thanks Bob! Now I am looking for some ideas and hopefully some pictures as to attachment of the upper leg intersection fairing to the fuselage. I am looking for suggestions re- attachment points, hardware suggestions: Rivnuts Platenuts, Tinnermans, Springs and mounting point locations etc. I have been mulling this over for a while and have yet to settle them in place. If you have pictures I'd sure like to see them. Thanks in advance, Jim in Kelowna ________________________________________________________________________________
Date: Feb 05, 2005
From: "John D. Heath" <Alto_Q(at)direcway.com>
Subject: Re: Confused About Torque Specifications
No body seems to want to touch this so I'll give it what amounts to my 2 cents worth. When you see a chart like is in Chapter 7 of AC 43.13-1B it is for standard Aircraft Hardware. The torque indicated in these charts is calculated to pre-stress the standard aircraft bolt to 40,000 psi for a bolt used in tension and 24,000 psi for a bolt in a shear application. "Clamping Force" is arrived at by the size and/or quantity fasteners used in the application. Other requirements of the standard are, AN310 nuts used in tension, AN320 nuts used in shear, and all standard Aircraft bolts are Cadmium plated. One thing that is not made as clear as it could be is what constitutes the face bearing area. The head of the bolt and the nut should both bear on a standard AN960 Washer which is also cadmium plated. This Cadmium plating provides the proper and uniform lubricant required to arrive at the pre-stress requirement consistently. On close examination of most washers you can see that one side is almost perfectly flat and the other side is some what rounded over at the inside and outside diameters from the manufacturing process. The flat side goes toward the head of the bolt or the nut to provide the proper bearing area, and the rounded side goes toward whatever is being bolted together so as not to make a grove or nick that would be a stress riser. Special applications torque values are set so as to arrive at the pre-stress values required for the application and special fastener being used. As in the case of a rod bolt, which is considerably stronger than a standard bolt of the same size, it is not plated, the threads are most times oiled, the nut is longer including more threads and the threads are somewhat differently shaped. All this leads to a different torque value. The measured torque values of lock nuts is also considered in torque values. These torque values and how they are applied are critical. Someone one on the list recently stated that "~ it might be time to come up with a new AC 43.13-1B for BOAM use". That publication now applies to Heavy Aircraft only as FAA states on their web site that puts the responsibility for Standards for Light Aircraft in the lap of the manufacturer. I hope I haven't clouded the issues more than what were. I only post on the list when I think safety is at risk. John D. Heath Point Blank, TX ~ 75 miles N. of Houston ----- Original Message ----- From: <Hopperdhh(at)aol.com> Subject: RV-List: Confused About Torque Specifications > > Listers, > > I have to wonder how critical these bolt torque specifications really > are. > The latter spec is not for connecting rods. Those call for 400 - 475 > in-lb > for 3/8 - 24 threads. These must be better steel, so don't go this tight > with standard AN bolts! > > Dan Hopper > Walton, IN > RV-7A (Should be flying, but runway is snowed in.) > > ________________________________________________________________________________
Date: Feb 05, 2005
From: sarg314 <sarg314(at)comcast.net>
Subject: RV-6A nose gear top bolt
There is an AN5-20 bolt that pins the top of the nose gear to the engine mount. I had previously made a hole in the firewall (as per plans) so allow access for a socket wrench to tighten this bolt. I also made a plate to cover the hole. Installing the nose gear for real tonight (I hang the engine tomorrow) I discovered that the AN5-20 bolt actually interferes with the firewall - it's a bit too long. I can't screw my cover plate over the hole when the bolt is in place. Is this typical? Only solution I can think of is to mount a 1/16" or 1/8" plate with a hole in it on the cabin side of the firewall to effectively move the cabin side of the firewall aft to allow room for the bolt. -- Tom Sargent, RV-6A, engine. ________________________________________________________________________________
Date: Feb 05, 2005
From: Jeff Point <jpoint(at)mindspring.com>
Subject: Re: Six versus Seven Safety
> > >It would be interesting to know why the 7 has a higher aerobatic gross >than the 6. Any ideas anyone? > > There was some discussion about this when the 7 first hit the shelves. IIRC part of the equation was that the 1375 weight of the -6 was a very conservative number which had a large "fudge factor" for differences in constsruction of different planes. With the -7 and the matched hole kits, it was determined that the fudge factor did not have to be as large, and this was one of the factors in the higher aerobatic gross weight of the -7. Jeff Point RV-6 "Classic" Milwaukee WI ________________________________________________________________________________
From: Hopperdhh(at)aol.com
Date: Feb 06, 2005
Subject: Re: RV-6A nose gear top bolt
In a message dated 2/5/05 11:02:38 P.M. US Eastern Standard Time, sarg314(at)comcast.net writes: --> RV-List message posted by: sarg314 There is an AN5-20 bolt that pins the top of the nose gear to the engine mount. I had previously made a hole in the firewall (as per plans) so allow access for a socket wrench to tighten this bolt. I also made a plate to cover the hole. Installing the nose gear for real tonight (I hang the engine tomorrow) I discovered that the AN5-20 bolt actually interferes with the firewall - it's a bit too long. I can't screw my cover plate over the hole when the bolt is in place. Is this typical? Tom Sargent, RV-6A, engine. Tom, I had the same problem with my 7A. I put the bolt in upside down and put the nut on the top side. I know that people may say that is wrong, but faced with the options, that seemed to be a viable solution. Dan Hopper Walton, IN RV-7A N766DH ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)earthlink.net>
Subject: RV-6A nose gear top bolt
Date: Feb 06, 2005
> > > There is an AN5-20 bolt that pins the top of the nose gear to > the engine > mount. I had previously made a hole in the firewall (as per > plans) so > allow access for a socket wrench to tighten this bolt. I also made a > plate to cover the hole. Installing the nose gear for real > tonight (I > hang the engine tomorrow) I discovered that the AN5-20 bolt actually > interferes with the firewall - it's a bit too long. I can't screw my > cover plate over the hole when the bolt is in place. > > Is this typical? > > Only solution I can think of is to mount a 1/16" or 1/8" plate with a > hole in it on the cabin side of the firewall to effectively move the > cabin side of the firewall aft to allow room for the bolt. > -- > Tom Sargent, RV-6A, engine. Tom, is there a reason that you cannot simply put some washers under the bolt head? This works for me and I don't need any dent or otherwise in the firewall. The washer and nut on the bottom side need to be started onto the bolt, with the bolt only partially in, to start things. Alex Peterson RV6-A 569 hours Maple Grove, MN http://www.home.earthlink.net/~alexpeterson/ ________________________________________________________________________________
From: "Randy" <rer51(at)lincsat.com>
Subject: RV9A
Date: Feb 06, 2005
I have a -9A. I would like to put it on floats. Czech says it should have T/D gear config. Other than engine mount, skin cutouts and tail wheel, are there any additional significant changes. Randy ________________________________________________________________________________
Date: Feb 06, 2005
From: sarg314 <sarg314(at)comcast.net>
Subject: Re: RV-6A nose gear top bolt
Alex: Well, yes, there is a reason I can't fix it with washers. The AN5-20A is the right size bolt for this, that is, the grip of the bolt is just the right length. It I put washers under the head, some of the weight will be born on the threaded part of the bolt which is not a good practice. Shortening the threaded end of the bolt may be an option, though. Also, installing the bolt upside down reduces the interference, but does not completely eliminate it. Alex Peterson wrote: > > > >> >>There is an AN5-20 bolt that pins the top of the nose gear to >>the engine >> >> >>I discovered that the AN5-20 bolt actually >>interferes with the firewall - it's a bit too long. I can't screw my >>cover plate over the hole when the bolt is in place. >>-- >>Tom Sargent, RV-6A, engine. >> >> > >Tom, is there a reason that you cannot simply put some washers under the >bolt head? This works for me and I don't need any dent or otherwise in the >firewall. The washer and nut on the bottom side need to be started onto the >bolt, with the bolt only partially in, to start things. > >Alex Peterson > > > ________________________________________________________________________________
From: "Richard Crosley" <rcrosley(at)adelphia.net>
Subject: Re: Proseal on all ribs or not
Date: Feb 06, 2005
The bottom line question is "Do you want to Fly or Build". There are a lot of things you can do that won't hurt anything but also don't help much either. Buildings is fun but flying is really the point. Go ahead and start prosealing all the rivets. My bet is you'll get tired of that real quick. If the reason is to fill the rivet circles so the paint flows, squeegee in some primer with a credit card prior to spray priming. If you are really worried about corrosion dip the rivets in primer before you rivet. You'll get tired of doing that too, but it won't be as big a mess. I guess what I am saying is the building always seems to drag out longer than you think it should anyway, if it were me.....I won't add to it that much. There is a reason folks say "Keep pounding those Rivets" There really are a lot of them and by the time you finish you're ready to. Have fun...... Rich Crosley RV-8, N948RC, Flying real soon. Palmdale, CA ________________________________________________________________________________
From: "Jeff Dowling" <shempdowling(at)earthlink.net>
Subject: Re: RV6-a upper gear leg intersection Fairings attachment
Date: Feb 06, 2005
I used Bob's fairings on my 6a and just drilled them into the cockpit and installed nutplates. No problem. Now finishing it......... Shemp/Jeff Dowling RV-6A, N915JD 160 hours Chicago/Louisville ----- Original Message ----- From: "Jim Jewell" <jjewell(at)telus.net> Subject: RV-List: RV6-a upper gear leg intersection Fairings attachment > > My RV6-A is on the wheels in my garage. Bob's http://www.fairings-etc.com > wheel pant intersection fairings are fitted and laminated onto the Van's > wheel pants. Bob's parts dropped in place and it took me quite a lot of > effort to fit, laminate and finish to match the quality of his > craftsmanship. Thanks Bob! > > Now I am looking for some ideas and hopefully some pictures as to > attachment > of the upper leg intersection fairing to the fuselage. > I am looking for suggestions re- attachment points, hardware suggestions: > Rivnuts Platenuts, Tinnermans, Springs and mounting point locations etc. > I have been mulling this over for a while and have yet to settle them in > place. > > If you have pictures I'd sure like to see them. > > Thanks in advance, > > Jim in Kelowna > > > ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)earthlink.net>
Subject: RV-6A nose gear top bolt
Date: Feb 06, 2005
Tom, ours must be a little different. I have one or two thick washers under the head (on the top), and I still have no threads in the mount. The bolt, however, can only barely be peeking through when I start the nut on the bottom. Alex > > Alex: > Well, yes, there is a reason I can't fix it with washers. The > AN5-20A is the right size bolt for this, that is, the grip of > the bolt > is just the right length. It I put washers under the head, > some of the > weight will be born on the threaded part of the bolt which is > not a good > practice. Shortening the threaded end of the bolt may be an option, > though. Also, installing the bolt upside down reduces the > interference, > but does not completely eliminate it. > ________________________________________________________________________________
Date: Feb 06, 2005
From: Bobby Hester <bhester(at)hopkinsville.net>
Subject: Re: RV-6A nose gear top bolt
sarg314 wrote: > > Alex: > Well, yes, there is a reason I can't fix it with washers. The > AN5-20A is the right size bolt for this, that is, the grip of the bolt > is just the right length. It I put washers under the head, some of the > weight will be born on the threaded part of the bolt which is not a good > practice. Shortening the threaded end of the bolt may be an option, > though. Also, installing the bolt upside down reduces the interference, > but does not completely eliminate it. > > I beleive it shows this bolt installed upside down on one of the drawings, don't have them here. That is how mine is installed. (RV7A) If you install it upside down and file the edge of the bolt head were it interfers, would that not work? On the RV7 plans they show a round plug snap in cover for this hole. I think you might be able to use one of those installed from the inside to give you the extra room you need. Proseal over the engine side. -- Surfing the Web from Hopkinsville, KY Visit my web site at: http://www.geocities.com/hester-hoptown/RVSite/ RV7A Slowbuild wings-QB Fuse :-) ________________________________________________________________________________
From: "Jerry Grimmonpre" <jerry(at)mc.net>
Subject: RV-6A nose gear top bolt
Date: Feb 06, 2005
Denis or anyone with the experience ... Has there ever been any consideration, or talk, by any builder or group, to make the nose gear top bolt a tapered bolt fastened with a fiberlock nut or all metal lock nut? What is your opinion of such an approach to staking the top of the nose gear? It would seem that if a nose gear top bolt and the staking hole started to enlarge and loosen, drilling a tapered hole would be a really good way to tighten things up nicely. I ran across this problem when I witnessed an RV6A, in for a fix for this very problem. The solution carried out was to redrill for a larger bolt. In hind sight, I wondered if, maybe, a tapered bolt would solve this problem for many more hours. Are there opinions, or learned experiences on this one, anyone? Jerry Grimmonpre 7A > I have been around long enough to live through a service bulletin which > encouraged all to switch to an improved nose leg (strut). During that > process it became obvious that Van's supplier Harmon, Lange is an > engineering genius who produces parts to close tolerances. Our nose > leg may be the best tested piece of equipment on the plane. So I > believe in treating it right. ________________________________________________________________________________
From: Dan Krueger <pndkrueg(at)mchsi.com>
Subject: Re: Nose Gear Bolt Torque...
Date: Feb 06, 2005
> > > Anyone have the nose gear bolt (one holding the tire on) torque > specs handy? > > 7-10 ft lbs Dan Krueger RV6A Flying ________________________________________________________________________________
Date: Feb 06, 2005
From: Rick Galati <rick6a(at)yahoo.com>
Subject: RE: RV-6A nose gear top bolt
I guess everybody can have a different situation to deal with. In mine, when the AN5-20A bolt was inserted, the grip length was exactly right but the threads on the bottom side of the bolt touched the firewall, displacing it slightly. Rather than drill a big hole in the stainless just to be covered with a cap as called out in the plans, I merely shaved a little material off the threads of the bolt at an angle so that when the bolt was reinserted, it just barely clears the firewall. With a limited area MS21042 self-locking nut in place, ample thread protrusion remains. Rick Galati RV-6A finished "not yet flying" > Alex: > Well, yes, there is a reason I can't fix it with washers. The > AN5-20A is the right size bolt for this, that is, the grip of > the bolt > is just the right length. It I put washers under the head, > some of the > weight will be born on the threaded part of the bolt which is > not a good > practice. Shortening the threaded end of the bolt may be an option, > though. Also, installing the bolt upside down reduces the > interference, > but does not completely eliminate it. ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)earthlink.net>
Subject: RV-6A nose gear top bolt
Date: Feb 06, 2005
> > Denis or anyone with the experience ... > Has there ever been any consideration, or talk, by any > builder or group, to > make the nose gear top bolt a tapered bolt fastened with a > fiberlock nut or > all metal lock nut? What is your opinion of such an approach > to staking the > top of the nose gear? > > It would seem that if a nose gear top bolt and the staking > hole started to > enlarge and loosen, drilling a tapered hole would be a really > good way to > tighten things up nicely. I ran across this problem when I > witnessed an > RV6A, in for a fix for this very problem. The solution > carried out was to > redrill for a larger bolt. In hind sight, I wondered if, > maybe, a tapered > bolt would solve this problem for many more hours. > Are there opinions, or learned experiences on this one, > anyone? Jerry Grimmonpre 7A Jerry, this is a very good question. I wrote on this list several years ago about the nose gear mounting bolt. Now, with further operational experience, I'll add a little more. I originally mounted it exactly as the plans called for, including using the standard AN bolt. I did not like the slop in the system, however. If I pushed left and right on the nose of the plane, I could hear the nose gear clicking back and forth, beating on both the bolt and mount. I replaced it with a close tolerance AN bolt, and greatly reduced the slop. But, still it was there. Anyway, after about 400 hours, during an annual, I decided to remove the nose gear for cleaning and inspection. Removing that bolt was absolutely challenging, and probably took me an hour. The bolt had been beat up by the nose gear such that it was really tough to remove. I plan to replace the bolt every 200 hours now. I dressed the edges of the hole in the gear, which were quite sharp as supplied, and that may help. What the design really needs, IMNSHO, is for the mount to be slotted. The bolt should addionally clamp the mount to the gear, allowing no movement at that location. I suspect that due to tolerances, many planes have this situation already. Mine not. I sacrificed a bolt just to see if I could tighten it enough to prevent motion, and I couldn't. What say others? Alex Peterson RV6-A 569 hours Maple Grove, MN http://www.home.earthlink.net/~alexpeterson/ ________________________________________________________________________________
From: "cgalley" <cgalley(at)qcbc.org>
Subject: Re: RV-6A nose gear top bolt
Date: Feb 06, 2005
Would the "red" Loctite be a good fix? It is supposed to make a "press fit" with up to 0.010 clearances. ----- Original Message ----- From: "Alex Peterson" <alexpeterson(at)earthlink.net> Subject: RE: RV-List: RV-6A nose gear top bolt > > > > > > Denis or anyone with the experience ... > > Has there ever been any consideration, or talk, by any > > builder or group, to > > make the nose gear top bolt a tapered bolt fastened with a > > fiberlock nut or > > all metal lock nut? What is your opinion of such an approach > > to staking the > > top of the nose gear? > > > > It would seem that if a nose gear top bolt and the staking > > hole started to > > enlarge and loosen, drilling a tapered hole would be a really > > good way to > > tighten things up nicely. I ran across this problem when I > > witnessed an > > RV6A, in for a fix for this very problem. The solution > > carried out was to > > redrill for a larger bolt. In hind sight, I wondered if, > > maybe, a tapered > > bolt would solve this problem for many more hours. > > Are there opinions, or learned experiences on this one, > > anyone? Jerry Grimmonpre 7A > > Jerry, this is a very good question. I wrote on this list several years ago > about the nose gear mounting bolt. Now, with further operational experience, > I'll add a little more. > > I originally mounted it exactly as the plans called for, including using the > standard AN bolt. I did not like the slop in the system, however. If I > pushed left and right on the nose of the plane, I could hear the nose gear > clicking back and forth, beating on both the bolt and mount. I replaced it > with a close tolerance AN bolt, and greatly reduced the slop. But, still it > was there. Anyway, after about 400 hours, during an annual, I decided to > remove the nose gear for cleaning and inspection. Removing that bolt was > absolutely challenging, and probably took me an hour. The bolt had been > beat up by the nose gear such that it was really tough to remove. I plan to > replace the bolt every 200 hours now. I dressed the edges of the hole in > the gear, which were quite sharp as supplied, and that may help. > > What the design really needs, IMNSHO, is for the mount to be slotted. The > bolt should addionally clamp the mount to the gear, allowing no movement at > that location. I suspect that due to tolerances, many planes have this > situation already. Mine not. I sacrificed a bolt just to see if I could > tighten it enough to prevent motion, and I couldn't. > > What say others? > > Alex Peterson > RV6-A 569 hours > Maple Grove, MN > > http://www.home.earthlink.net/~alexpeterson/ > > ________________________________________________________________________________
Date: Feb 06, 2005
From: sarg314 <sarg314(at)comcast.net>
Subject: engine hanging problem
I tried hanging the engine (IO-360-B2B) on my 6A and was surprised to find that normal sockets won't fit on the bolt head or nut. I find interference on each end of the bolt. The torque wrench with a 5/8 socket hits the engine mount tube and won't go over the bolt head. A socket can't be manuvered onto the nut end beacuse of obstructions on the engine - well the top of the engine anyway. (The lower bolts look like they might have more clearance. ) The nut is recessed into the engine enough that it is nearly impossible to get an open end wrench on it, never mind a socket. I got the first bolt screwed on part way using a closed end wrench on the bolt head. It *might* be possible if I cut the socket about 1/4" shorter, but in all I have read about hanging an engine, I haven't heard any mention of these problems. Is this normal? How do I get my Sears toque wrench to work here? -- Tom Sargent, RV-6A, engine ________________________________________________________________________________
From: "Don Mack" <don(at)dmack.net>
Subject: Re: 327/Dynon question
Date: Feb 06, 2005
That's correct. The dynon reports pressure alt. The actual alt is calculated by the FAA computers when being display on their screens. > > Hi Dana; > I should probably leave this to the more knowledgeable, but.... > I believe that the Dynon (or any encoder) reports altitude to the X-ponder > uncompensated for barometric pressure and the x-ponder in turn reports > this > uncompensated altitude. This ensures that ATC sees consistent altitudes > from > all aircraft in the area, regardless of any individual aircraft's > altimeter > setting. ATC applies the current correction setting themselves. > > At least that is what I believe.... maybe someone can confirm this? > > Todd Bartrim > > RV9Endurance > OK, got the 430 "problem" fixed, my bad..............I'll leave it at > that:-) > > My Dynon is wired into my 327 sending gray code. No matter what baro > setting I use on the Dynon, the 327 still shows 600' pressure alt. Any > clues as to why this is showing 600'? > > When I turn off the Dynon, the pressure alt display on the 327 goes blank > so > I know it is receiving something. > > > Dana Overall > ________________________________________________________________________________
From: Hopperdhh(at)aol.com
Date: Feb 06, 2005
Subject: Re: RV-6A nose gear top bolt
In a message dated 2/6/05 11:20:14 A.M. US Eastern Standard Time, bhester(at)hopkinsville.net writes: I beleive it shows this bolt installed upside down on one of the drawings, don't have them here. That is how mine is installed. (RV7A) If you install it upside down and file the edge of the bolt head were it interfers, would that not work? On the RV7 plans they show a round plug snap in cover for this hole. I think you might be able to use one of those installed from the inside to give you the extra room you need. Proseal over the engine side. Tom, This is exactly what I ended up doing. Bolt upside down and plug inserted from inside the plane. Not pretty, but who's gonna look? Also, please see my earlier post (attached below) for an undersize drill for getting a tight fit on these gear leg bolts. Regards, Dan Hopper Walton, IN RV-7A (Flying for the first time since before Christmas -- In fact I had been getting a little depressed lately, but I feel like a new man now!!! The -7A is a wonderful ship. You should have seen those 200 horses digging it out of that half-muddy/half-snow-covered field!) Listers, My thought is that if the hole is close to begin with, then it is not as likely to wallow out. You should have to almost drive the bolt in to the gear leg and bracket (with a little LPS-3 on it). I measured the diameter of the kit supplied bolts with a micrometer, then looked through all my assortment of bits hoping to find one that was about .002 inch under 5/16 inch for a good match. I found almost all of my 5/16 high speed steel bits were very close to the same size. However, I discovered, almost by accident, that all of the drill bits were tapered -- getting progressively smaller as you went away from the cutting end of the bit. I was able to get the bit about .002 inch undersized by cutting it in two at about half of its original length with a grinder. You can then re-sharpen the bit and it will still be long enough to drill through the gear leg and mount. You can re-sharpen hss bits much more successfully than the titanium bits that we get from Avery. Of course, you should have already drilled the hole about 19/64 inch (1/64 under 5/16) before you drill this finish hole. This is a poor man's substitute for a reamer, I guess. Reamers are hard to come by out here in the sticks! It worked great for me. YMMV. Dan Hopper Walton, IN RV-7A N766DH (Flying since last July) ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)earthlink.net>
Subject: RV-6A nose gear top bolt
Date: Feb 06, 2005
> > Check this out, http://tds.loctite.com/tds5/docs/660-EN.pdf . > I think this > should be considered even for new assembly. > The close tolerance bolt is definitely an upgrade. John and Cy, Interesting idea, but the statement (in the above link) about disassembly requiring heating the part to 250C is a little worrisome... that is 482F. Alex Peterson RV6-A 569 hours Maple Grove, MN http://www.home.earthlink.net/~alexpeterson/ ________________________________________________________________________________
From: HCRV6(at)aol.com
Date: Feb 06, 2005
Subject: Re: RV6-a upper gear leg intersection Fairings attachment
In a message dated 2/5/05 5:09:42 PM Pacific Standard Time, jjewell(at)telus.net writes: << Now I am looking for some ideas and hopefully some pictures as to attachment of the upper leg intersection fairing to the fuselage. >> Jim: I just finished installing the upper leg intersection fairings from //fairings etc. I decided to use #6 flush screws and nut plates. I laminated two strips of glass about 1 inch wide around the top of Bob's fairings and blended it with micro to provide additional thickness for the countersunk screw heads/tinnerman washers. I used three screws into the bottom cowl and two into the fuselage bottom skin. In the cowl there is one at the leading edge of the fairing and one on each side about 1 1/4 inch from the aft edge of the cowl. In the bottom skin there is one screw just forward of the split line in the fairing and one at the bottom aft end. I also installed a nutplate in the fairing where Bob just provides for a sheet metal screw to hold the split line together. The fairing is very solid and the installation looks good. I did have to build up the inside of the fairing at the leading edge with micro to get a snug fit to my bottom cowl but I suspect that will vary from plane to plane. Sorry, no pics, but I hope this helps. Harry Crosby Pleasanton, California RV-6, flying! ________________________________________________________________________________
Date: Feb 06, 2005
From: sarg314 <sarg314(at)comcast.net>
Subject: Re: engine hanging problem
I solved most of my problems. I got a closed end wrench and ground a bit of it away to get it to fit on the nuts. Then I remembered I had some crow-foot wrenches and used one of those on the torque wrench (with appropriate adjustment to torque setting). Question: How much torque should I add for the fact that I'm torquing the bolt head instaed of the nut? I'm guessing a couple foot-pounds. I didn't try to measure it. The engine is on now, except that 3 of the 4 bolts are badly lined up for cotter pin insertion. Torquing up to the max doesn't seem to move it much. If they were lined up it will be very hard to get the cotter pin safetied properly - it's a tight spot. I guess I'll deal with that tomorrow. sarg314 wrote: > >I tried hanging the engine (IO-360-B2B) on my 6A and was surprised to >find that normal sockets won't fit on the bolt head or nut. I find > > > ________________________________________________________________________________
From: "Jerry Grimmonpre" <jerry(at)mc.net>
Subject: Fw: [LML] Brain Lock
Date: Feb 06, 2005
For the RV List with posting permission from the author ... Brent Regan, creator of Chelton glass system. Jerry Grimmonpre ----- Original Message ----- From: Brent Regan Subject: [LML] Brain Lock As is the case with many physiological functions being autonomic (circulatory, digestive, metabolism and most of respiratory), a majority of cognitive functions are also "automatic" and are performed outside the control of the conscious mind. In many cases this background processing is tasked with integrating various sensory inputs into a comprehensive sense of reality. Providing unnatural or unexpected inputs can confuse these processes. As pilots, a common experience with this phenomenon is the spatial disorientation experienced during unusual attitude training. The disorientation is the product of conflicting sensory inputs from the inner ear (balance), propriosensic (seat of the pants) and vision (instruments). Vision usually dominates, and would in this case, except that the steam gauges and needles require additional processing that degrades the "believability" of the visual information so the incorrect signals dominate. Fast forward to the modern age of high fidelity glass. The synthetic images displayed require less processing and are therefore more believable to the autonomic cognitive systems. It is easy and natural to for your brain to "lock" onto the image as if it were reality and ignore conflicting information. This makes for safer IFR flight as it requires less brain processing bandwidth, leaving more for other flight tasks (communicating, navigating, monitoring, etc.) The problem occurs when the Glass is wrong. Even when the image on the screen does NOT represent reality then there is still an overwhelming visual input. Imagine that you were flying on instruments in VFR conditions. Your scan was on the gauges but your peripheral vision allowed you to see outside. Now imagine what would happen if the view outside started to tumble while the gauges and your butt are telling you that you are still in level flight. Since the outside view is more compelling, the natural reaction would be to ignore the needles and attempt to follow the compelling visual picture. Now imagine the same scenario except that you are in IFR conditions and "compelling" visual image is from your high fidelity glass cockpit. I can tell you from personal experience (development flight tests) that when the glass starts to roll, you really want to roll with it and even when you have identified the that there is a problem and are using the standby gauges the "wrong" picture in your peripheral vision continues to be a distraction. My strong advice is that if the glass is in doubt, turn it off (power, dimming or cover it) and go to your standby gauges. I was motivated to write this after reading the following account: http://www.ntsb.gov/ntsb/brief.asp?ev_id20050131X00119&key1 There is no way to determine if a glass failure induced this accident and I would not want to speculate as to the cause. I was reminded by this account of the disorientation I experienced when the power supply in a new AHRS I was testing went TU and induced a 30 degree per second roll on the display. Reverting the PFD to Moving Map immediately "fixed" my disorientation as I was then able to use the standby attitude indicator without the conflicting rolling image on the PFD. It was NOT enough to just "know" the glass was wrong and ignore it as my autonomic brain wanted to lock onto the more compelling image. If you have incorrect information displayed, cover it or remove it from view. Ignoring it doesn't work. Regards Brent Regan ________________________________________________________________________________
From: Carlrayw(at)aol.com
Date: Feb 06, 2005
Subject: For Sale: Eggenfellner Engine Package
I have one of the earlier 2002 engine packages which I would like to sell. I bought it for an rv9 but I know it will fit some other rvs. engine package heater package EIS monitor no fuel sensors fuel valve Oeitiker kit 1 metal tank and 2 gallons of antifreeze engine manual Will sell for $15,500.00 about what I have invested with no markup email me if interested at _carlrayw(at)aol.com_ (mailto:carlrayw(at)aol.com) It has been stored in a heated garage and is still in the crate. I have used a wrench to turn it over occasionally so I know it is still ok. Was going to start it up but decided it would be better not to unless I don't sell it, then I will have to run it occasionally till I sell it. Reason for selling is that I don't think I will get to finish and fly my kit for a lot more years if ever so rather than have it sit for much longer I would like to see someone get use of it. A hard decision to make but something I must do. I would like to have someone pick it up or I could deliver it for a shipping charge. I live in Michigan at Traverse City. ________________________________________________________________________________
From: "Martin Hone" <mctrader(at)bigpond.net.au>
Subject: Starter Motor / Alternator Brace
Date: Feb 07, 2005
Hi guys, I was reading the Wings Forum about the refurbishing of an RV4, and the author mentioned about the engine not having a brace between the alternator and the starter motor. This is news to me, and I am wondering if others are using such a devise to support the alternator, presumabley to prevent breaking the support arm ? If so, what material is suggested and what are the mounting points ? Cheers Martin RV6 - 100 hrs _____ <http://promos.hotbar.com/promos/promodll.dll?RunPromo&El&SG&RAND72504&pa rtnerfastutility> Block Spam Emails - Click here! ________________________________________________________________________________
From: luckymacy(at)comcast.net (lucky)
Subject: XM Weather & the Fog Crash
Date: Feb 07, 2005
Does the XM weather system have a fog or haze symbol? In this case, how could it have made a difference? I know this was probably avoidable even w/o looking up the particulars of this flight using existing ground info & getting a preflight WX brief. But once airborne and you need updated final destination or fuel stop fog conditions, can XM weather in the cockpit help? Does the XM weather system have a fog or hazesymbol? In this case, how could it have made a difference? I know this was probablyavoidable even w/o looking up the particulars of this flight using existing ground info getting a preflight WX brief. But once airborne and you need updated final destination orfuel stopfog conditions, canXM weather in the cockpit help? ________________________________________________________________________________
From: "Doug Rozendaal" <dougr(at)petroblend.com>
Subject: Re: XM Weather & the Fog Crash
Date: Feb 07, 2005
Lucky, Your post refers to some accident which I am not familiar with, however, XM does provide real-time weather METARS and TAF's for the entire country. (see it at www.wxworx.com) It has already helped me on just such an occasion. I departed Wichita for Mason City IFR. The MCW weather was 100 ft & 3/4 mi. That was probably a doable approach because it was going to be dark when I arrived and the approach lights would reach into the fog allowing me to land. My alternate was Fort Dodge Iowa and they had alternate minimums 600-2 or better reported and forecast. I was going to be min fuel for night IFR when I got to Fort Dodge. I departed and fired up my XM going. I was watching Mason City, hoping for improvement, but because the map showed Fort Dodge as well, I watched it start to fall apart. About 100 miles from MCW Fort Dodge went to 300 foot ceiling with a 24 knot gusting,quartering tailwind on the ILS. Without the ability to circle, this was a BAD PLAN. I had briefed a buddy before I departed that I might need a ride and he should stand-by to pick me up in Fort Dodge. He looked at the Mason City weather and had already left. Plan "C" in the back of my mind had been Des Moines, which had good weather, but there on the XM Map was Ames Iowa with an 800 foot ceiling. I sent a Text message to my buddy to pick me up in Ames. Ames is actually closer than Fort Dodge by car, and because he was already started, when I landed he was 20 minutes away. When the airplane was put to bed, he was there. Without the XM if I had called flight watch early in the trip, before the weather started to deteriorate at Fort Dodge, I may have continued, and it could have be a "no fun" experience. Once things start to fall apart, the sense of urgency increases and we tend to make poorer decisions. With the XM on my lap, I had all the information I needed to make good decisions early and there was no stress at all!!!! I don't need adrenaline rushes any more, been there done that! At the risk of being redundant, if you do lots of cross country flying, this XM is a REALLY BIG DEAL! I just won't venture too far from home without it. Tailwinds, Doug Rozendaal XM on a Tablet PC and luvin it! ----- Original Message ----- From: "lucky" <luckymacy(at)comcast.net> Subject: RV-List: XM Weather & the Fog Crash > > Does the XM weather system have a fog or haze symbol? In this case, how > could it have made a difference? I know this was probably avoidable even > w/o looking up the particulars of this flight using existing ground info & > getting a preflight WX brief. But once airborne and you need updated > final destination or fuel stop fog conditions, can XM weather in the > cockpit help? > > Does the XM weather system have a fog or hazesymbol? In this case, how > could it have made a difference? I know this was probablyavoidable even > w/o looking up the particulars of this flight using existing ground info > getting a preflight WX brief. But once airborne and you need updated final > destination orfuel stopfog conditions, canXM weather in the cockpit help? > > > ________________________________________________________________________________
Date: Feb 07, 2005
From: Mickey Coggins <mick-matronics(at)rv8.ch>
Subject: Re: XM Weather & the Fog Crash
If only those XM slackers would get this going in Europe... Doug Rozendaal wrote: > At the risk of being redundant, if you do lots of cross country flying, this > XM is a REALLY BIG DEAL! I just won't venture too far from home without it. -- Mickey Coggins http://www.rv8.ch/ #82007 Wiring ________________________________________________________________________________
From: George Neal E Capt AU/CCP <Neal.George(at)maxwell.af.mil>
Subject: 327/Dynon question
Date: Feb 07, 2005
Dana - If you don't have one of your own, I'll loan you mine. I closed an aileron yesterday and pulled six un-touched rivets out with the tape. > Now I can put the "dumbass" sign on my forehead for the rest of the today and wear it proudly knowing I earned it:-) Dana Overall < ________________________________________________________________________________
Date: Feb 07, 2005
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: RV-ers near Laurel DE (N06)
Any RV builders/flyers in the southern DE area? Looking for add'l info in the geographical area of Laurel (N06) / Georgetown (GED). Thanks, Ralph Capen N822AR getting ready to close the wings.... ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: New: by-location weather forecast
Date: Feb 07, 2005
The NWS (National Weather Service) has a relatively new service that makes XML forecast data available for any latitude/longitude you throw at it. What this means is that we no longer have to rely on the "nearest terminal forecast" for a useful forecast. Now you can get a detailed forecast for the exact location you're concerned with. I wrote a new web service that takes your airport identifier, passes its lat/lon to the NWS NDFD service, and renders an easy-to-interpret chart of the forecast for that location. Go here: http://www.rvproject.com/wx/ ...and click on "NWS Forecast" at the top of the page. Enter your airport identifier, click the button, done deal. Enjoy, )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Feb 07, 2005
Subject: Re: New: by-location weather forecast
In a message dated 2/7/05 12:06:06 PM Central Standard Time, dan(at)rvproject.com writes: > ...and click on "NWS Forecast" at the top of the page. Enter your airport > identifier, click the button, done deal. >>> Awesome stuff, Dan! Couldn't find the "NWS Forecast", tho... Looking in the wrong place? Thanks Mark ________________________________________________________________________________
Date: Feb 07, 2005
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: New: by-location weather forecast
Dan Checkoway wrote: > > The NWS (National Weather Service) has a relatively new service that makes > XML forecast data available for any latitude/longitude you throw at it. > What this means is that we no longer have to rely on the "nearest terminal > forecast" for a useful forecast. > > Now you can get a detailed forecast for the exact location you're concerned > with. I wrote a new web service that takes your airport identifier, passes > its lat/lon to the NWS NDFD service, and renders an easy-to-interpret chart > of the forecast for that location. > > Go here: > > http://www.rvproject.com/wx/ > > ...and click on "NWS Forecast" at the top of the page. Enter your airport > identifier, click the button, done deal. Dan, this is another great tool you have assembled! I have set the Local METARS to my local airport (DCU) and find your page to be one of the most useful weather links in my Bookmarks. Since it is text based, it is also a fantastic link for when I use my Dell PDA hooked to my cell phone. The page loads quickly and gives me the most important weather data for the area. Thanks again, Sam Buchanan ________________________________________________________________________________
From: "Tony Marshall" <tony(at)lambros.com>
Subject: Re: New: by-location weather forecast
Date: Feb 07, 2005
For Dan Checkoway......you do some very useful work....and this whole RV list stuff is better because you are involved. Thanks.. tony marshall rv6 polson, mt ----- Original Message ----- From: "Dan Checkoway" <dan(at)rvproject.com> Subject: RV-List: New: by-location weather forecast > > The NWS (National Weather Service) has a relatively new service that makes > XML forecast data available for any latitude/longitude you throw at it. > What this means is that we no longer have to rely on the "nearest terminal > forecast" for a useful forecast. > > Now you can get a detailed forecast for the exact location you're > concerned > with. I wrote a new web service that takes your airport identifier, > passes > its lat/lon to the NWS NDFD service, and renders an easy-to-interpret > chart > of the forecast for that location. > > Go here: > > http://www.rvproject.com/wx/ > > ...and click on "NWS Forecast" at the top of the page. Enter your airport > identifier, click the button, done deal. > > Enjoy, > )_( Dan > RV-7 N714D > http://www.rvproject.com > > > ________________________________________________________________________________
From: "Doug Rozendaal" <dougr(at)petroblend.com>
Subject: Re: XM Weather
Date: Feb 07, 2005
No, DVD or CD player, but I upload the sportys approach chart DVD to the harddrive. It takes a couple gig, but I have 15 gig on the disk. When it is IMC I have played solitaire...... Also, I forgot to add the XM subscription price is $49 or $29/ month. The 49 gets you ACCURATE winds aloft among other things. I am certain that the speed gain from that info will pay the subscription. I'm getting much better ground speeds by fling at the correct altitudes. Not to mention what I save when I make it home instead of staying out because of a line of weather that I don't want to cross.... Tailwinds, Doug Rozendaal > > Can you play dvd's on the tablet pc? > > Shemp > > > > > ________________________________________________________________________________
From: HCRV6(at)aol.com
Date: Feb 07, 2005
Subject: Re: New: by-location weather forecast
Thanks Dan. Great new web site. Harry Crosby Pleasanton, California RV-6, flying! ________________________________________________________________________________
From: "Jeff Dowling" <shempdowling(at)earthlink.net>
Subject: Re: XM Weather
Date: Feb 07, 2005
But is there a way to connect an external dvd player? How about instrument approaches? Sorry about all of the questions. Sun n fun is still 3 months away:) Shemp ----- Original Message ----- From: "Doug Rozendaal" <dougr(at)petroblend.com> Subject: Re: RV-List: XM Weather > > No, DVD or CD player, but I upload the sportys approach chart DVD to the > harddrive. It takes a couple gig, but I have 15 gig on the disk. When > it > is IMC I have played solitaire...... > > Also, I forgot to add the XM subscription price is $49 or $29/ month. The > 49 gets you ACCURATE winds aloft among other things. I am certain that > the > speed gain from that info will pay the subscription. I'm getting much > better ground speeds by fling at the correct altitudes. Not to mention > what > I save when I make it home instead of staying out because of a line of > weather that I don't want to cross.... > > Tailwinds, > Doug Rozendaal > > >> >> >> Can you play dvd's on the tablet pc? >> >> Shemp >> >> > >> >> >> > > > ________________________________________________________________________________
Date: Feb 07, 2005
From: SportAV8R(at)aol.com
Subject: Re: XM Weather
Sheesh, Doug; I'm not Instrument-rated yet, but I always heard IFR was pretty demanding flying. You must really trust your auto-pilot, huh? >>When it is IMC I have played solitaire......<< That just sounds dangerous to me. ;o) -Stormy ________________________________________________________________________________
Date: Feb 07, 2005
From: Matt Jurotich <mjurotich(at)hst.nasa.gov>
Subject: NACA ducts on RV6 or 6A
I have to cut the NACA duct cockpit ventilation holes on an existing 6A with hanging rudder petals. Please give suggestions on the placement relative to the firewall attach rivets and the row of rivets perpendicular to the firewall nearest the windshield. I would like to be able to remove the rudder pedals without removing the NACA ducts. Also what did you use to attach them? A link to a picture would be great. Thanks in advance. Matthew M. Jurotich e-mail mail to: phone : 301-286-5919 ________________________________________________________________________________
From: "Doug Rozendaal" <dougr(at)petroblend.com>
Subject: Panel mounted PCs was XM Weather
Date: Feb 07, 2005
Good thing it is slow at work today....... Avidyne is trying to do that in a panel mounted product, (an Avidyne is really just a Panel mounted PC) and some of the PDA products are trying to do that on a PDA, but they seem to do the "jack of all trades, master of none" scenario. I am using my "Electronic Flight Bag" for Weather and approach plates. I am certain I will be using it for more stuff as time goes on. I can see that soon we will have panel mounted PC's in homebuilts that do all this stuff cost effectively. The display is the toughest ($$$$) part that I see. It needs to be as bright as a Garmin 430 with a touchscreen, and any thing less than 8.4" gets too small. That is a big chunk of panel space in a -4 0r -8. My tablet could never be mounted because I have to move it to reduce glare. Before I bought my fujitsu, I was looking at all the Car PC stuff that is out there. I kept coming up short. Any of you computer geeks got any good ideas for a machine with a 1GHZ processor, a 20gig hard drive and a smaller compact flash drive and a pressure switch on the hard drive that shuts it down at 12,000 ft. All this with a 2000 nit 8.4 inch touch screen for under a $1000 bucks????? Oh by the way it needs to have some kind of power management that starts it up when you turn on the avionics master and shuts it down the same way. After all my research, the tablet PC was still the best solution I could find, and I can move it around between airplanes. Tailwinds, Doug Rozendaal > > Im just trying to figure out a way to make the most use out of one screen. > Ideally I would be able to get terrain info, gps overlay, wx, instrument > apprs and dvds all on the same screen. Im not sure if its possible yet > but > I bet its getting close. ________________________________________________________________________________
Date: Feb 07, 2005
From: "Rob Prior" <rv7(at)b4.ca>
Subject: Re: Panel mounted PCs was XM Weather
Doug Rozendaal wrote: > Before I bought my fujitsu, I was looking at all the Car PC stuff that is > out there. I kept coming up short. Any of you computer geeks got any good > ideas for a machine with a 1GHZ processor, a 20gig hard drive and a smaller > compact flash drive and a pressure switch on the hard drive that shuts it > down at 12,000 ft. All this with a 2000 nit 8.4 inch touch screen for under > a $1000 bucks????? The Mac Mini is making giant leaps into the Car PC market. a box the size of a portable CD-player, two inches thick, with a 1.25Ghz processor, 20G drive, and USB slots, for $500. Plug a CF reader into one of the USB slots if you need to. Why does the Hard Drive need to shut down at 12000'? Supply your own screen, but since the Mac Mini is only $500 you've got $500 to work with to stay within your budget... You can get really nice LCD monitors for that, so you should be able to get a tiny touchscreen. > Oh by the way it needs to have some kind of power > management that starts it up when you turn on the avionics master and shuts > it down the same way. Why? Add to your start-up checklist right after "turn on avionics master" and right before "turn on radios" (you do turn your radios off before turning the master off, right?). Mac's boot pretty fast these days. Similarly for shutdown, although most Macs and PC's these days can handle the power cord being pulled. -Rob ________________________________________________________________________________
Date: Feb 07, 2005
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: XM Weather
SportAV8R(at)aol.com wrote: > > Sheesh, Doug; I'm not Instrument-rated yet, but I always heard IFR > was pretty demanding flying. You must really trust your auto-pilot, > huh? > > >>> When it > > is IMC I have played solitaire......<< > > That just sounds dangerous to me. > > ;o) > > -Stormy Stormy, you have to realize that Doug is sorta a new pilot and he hasn't figured out all this airplane drivin' stuff yet. Matter of fact, here is a quote from one of his earlier post and you will see that his qualifications are sorta limited: "I will share that I am an ATP, CFII, MEI, with type ratings in the B-25, PBY, DC-3 and additional authorized aircraft rating in the P-51, F-4U, & T-28 with an "all makes and models, single and multi-engine piston powered endorsement." So ya see, he is kinda a dangerous fellow. Get him on your tail with him in the P-51 and you are dead meat!!!!! I suspect Doug is capable of playing a pretty hot hand of Solitaire while in IMC if the mood strikes him...... :-) Doug, it is good to still have you on the list after all these years! Sam Buchanan ________________________________________________________________________________
From: "Jim Jewell" <jjewell(at)telus.net>
Subject: Re: NACA ducts on RV6 or 6A
Date: Feb 07, 2005
Hello Mathew, I installed my ducts as shown in the picture and drawing attached. I reinforced the duct attachment by cutting a ring with the same profile as the plastic duct mounting flange. I used Pro-seal (tank sealant) between the duct and the skin as a glue and weather sealant. I put the reinforce ring over the plastic and riveted all in place. Others have not reinforced or riveted but I tend toward being a bit anal I guess. If you do not intend to install the side cowling hinge pins so as to be pulled out and pushed in from the NACA duct area the measurements will be much less critical and installing them higher would make rudder pedal block bolt access a bit easier. Done as shown in the photo I can still get the pedal blocks and assembly in and out. The measurements in this area (cowling split) might vary slightly from one homebuilt RV to another so do some careful measuring before cutting. I used a short length of hobby store tubing as a hinge pin guide for the distance from the NACA duct to the firewall. I sealed it in place with Pro-seal. The measurements from the upper and forward areas are from the skin edges not the rivet lines. I used screws to hold my top cowling in place so there should not be any engine warmed air leaking into the duct as someone else cautioned me about.?! I used some screen door fabric over the NACA duct and pushed the scat tubing on over it to keep the bugs out. (see I told you I am a bit anal) {[B-) I hope this helps some, Jim in Kelowna ----- Original Message ----- From: "Matt Jurotich" <mjurotich(at)hst.nasa.gov> Subject: RV-List: NACA ducts on RV6 or 6A > > I have to cut the NACA duct cockpit ventilation holes on an existing 6A > with hanging rudder petals. Please give suggestions on the placement > relative to the firewall attach rivets and the row of rivets perpendicular > to the firewall nearest the windshield. I would like to be able to remove > the rudder pedals without removing the NACA ducts. Also what did you use > to attach them? A link to a picture would be great. Thanks in advance. > > Matthew M. Jurotich > > e-mail mail to: > phone : 301-286-5919 > > > ________________________________________________________________________________
Date: Feb 07, 2005
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: XM Weather
SportAV8R(at)aol.com wrote: > > Sheesh, Doug; I'm not Instrument-rated yet, but I always heard IFR > was pretty demanding flying. You must really trust your auto-pilot, > huh? What's the point of having an autopilot if you don't trust it? One reason the EZ-Pilot is in my RV-6 is so I have an aid if for some reason I can't figure out how to extract myself from a dicey situation. In a case like that, I will trust the EZ-Pilot with my life! I have also found that the auto-pilot can fly my plane better than I can when I am under the hood......... Sam Buchanan ________________________________________________________________________________
Date: Feb 07, 2005
From: "Bob C. " <flyboy.bob(at)gmail.com>
Subject: Re: New: by-location weather forecast
Dan, I think your WX Page is great . . . every pilot I've shown is to loves it! Thanks, Bob > > The NWS (National Weather Service) has a relatively new service that makes > XML forecast data available for any latitude/longitude you throw at it. > What this means is that we no longer have to rely on the "nearest terminal > forecast" for a useful forecast. > > Now you can get a detailed forecast for the exact location you're concerned > with. I wrote a new web service that takes your airport identifier, passes > its lat/lon to the NWS NDFD service, and renders an easy-to-interpret chart > of the forecast for that location. > > Go here: > > http://www.rvproject.com/wx/ > > ...and click on "NWS Forecast" at the top of the page. Enter your airport > identifier, click the button, done deal. > > Enjoy, > )_( Dan > RV-7 N714D > http://www.rvproject.com > > > ________________________________________________________________________________
From: Hopperdhh(at)aol.com
Date: Feb 07, 2005
Subject: Additional info about RV-8 accident
Listers, Here is a site with some more information on the RV-8 crash near Rochester,IN, which tragically took the life of Wilfred Ramsey of Texas. I heard a story on the radio today where they referred to the plane as "homemade." Rochester is about 20 miles north of here. We fly up there often in the summer for breakfast. http://www.wndu.com/news/022005/news_40109.php Dan Hopper Walton, IN RV-7A (Flying since last July) ________________________________________________________________________________
From: "Ed Holyoke" <bicyclop(at)pacbell.net>
Subject: NACA ducts on RV6 or 6A
Date: Feb 07, 2005
Matthew, One thing you can do to make life easier is to split the plastic blocks that hang the pedals in half. I cut mine with a band saw. This way I can remove the bolts and the top half of the blocks and the pedal assembly comes out a relatively easy. Pax, Ed Holyoke -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Matt Jurotich Subject: RV-List: NACA ducts on RV6 or 6A I have to cut the NACA duct cockpit ventilation holes on an existing 6A with hanging rudder petals. Please give suggestions on the placement relative to the firewall attach rivets and the row of rivets perpendicular to the firewall nearest the windshield. I would like to be able to remove the rudder pedals without removing the NACA ducts. Also what did you use to attach them? A link to a picture would be great. Thanks in advance. Matthew M. Jurotich e-mail mail to: phone : 301-286-5919 ________________________________________________________________________________
Date: Feb 08, 2005
From: "Bill Gunn" <WGUNN(at)dot.state.tx.us>
Subject: Re: Starter Motor / Alternator Brace
I made this brace out of 1 inch X 1/4 inch mild steel from Home Depot. Bend a "S" shape to fit the starter boss mount-to-alternator mount, drill the two holes and paint. Works great and this does reduce vibration to help prevent bracket cracking. Before I hade this bracket, the alternator mount bracket would loosen the engine case bolts (older style mount bracket; mounted to the engine case bolts). Bill Gunn, RV 4 ________________________________________________________________________________
From: "Martin Hone" <mctrader(at)bigpond.net.au>
Subject: Alternator Brace
Date: Feb 09, 2005
Thanks to all those that replied, particularly Darrell Morgan, author of the Forum article. Darrell sent a PDF of Van's drawing that depicts the brace between the alternator and starter motor. If any one would like a copy, please email me and I will send you the PDF file Cheers Martin in Oz RV-6 VH-ZMH _____ <http://promos.hotbar.com/promos/promodll.dll?RunPromo&El&SG&RAND1933&par tnerfastutility> Block Spam Emails - Click here! ________________________________________________________________________________
Date: Feb 08, 2005
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: Flaps
Dana Overall wrote: > > OK gang, here we go again. I'm wiring up the flaps right now. I am using > the 'Lectric Bob technique with battery, main and essential bus. I was > going to just wire up the flap motor to the main bus and go on but have the > room on the essential. I know it is a personnal decision but what about > pros and cons to just "sticking" it on the essential?? What's everyone else > done with it?? Dana, I have the flaps wired "hot all the time". I realize this may sound a bit odd but I find it very convenient to be able to raise the flaps prior to engine start and lower them after everything has been shut down. There are other times (maintenance) when it is convenient to have the flaps operational without turning on the master switch. This may or may not be a good idea for you but it works great for me. Sam Buchanan ________________________________________________________________________________
From: "Jerry Calvert" <rv6(at)cox.net>
Subject: Re: Flaps
Date: Feb 08, 2005
Same here...I have the flaps wired to the battery bus (always hot) for those very reasons that Sam mentions. Jerry Calvert N296JC (60 hours) Edmond Ok ----- Original Message ----- From: "Sam Buchanan" <sbuc(at)hiwaay.net> Subject: Re: RV-List: Flaps > > Dana Overall wrote: > > > > OK gang, here we go again. I'm wiring up the flaps right now. I am using > > the 'Lectric Bob technique with battery, main and essential bus. I was > > going to just wire up the flap motor to the main bus and go on but have the > > room on the essential. I know it is a personnal decision but what about > > pros and cons to just "sticking" it on the essential?? What's everyone else > > done with it?? > > > Dana, I have the flaps wired "hot all the time". I realize this may > sound a bit odd but I find it very convenient to be able to raise the > flaps prior to engine start and lower them after everything has been > shut down. There are other times (maintenance) when it is convenient to > have the flaps operational without turning on the master switch. > > This may or may not be a good idea for you but it works great for me. > > Sam Buchanan > > ________________________________________________________________________________
Date: Feb 08, 2005
From: Tedd McHenry <tedd(at)vansairforce.org>
Subject: Re: Confused About Torque Specifications
A very informative site, for those interested in bolted joints, is www.boltscience.com. Caveat: this site is about industrial bolt applications, so many devices and techniques are discussed that aren't appropriate for aircraft. But there's lots of interesting and informative theory about bolted joints. I did not, however, find an answer to the question of washers under bolt heads there. Another good source of information is "Carroll Smith's Nuts, Bolts, Fasteners and Plumbing Handbook," available at amazon.com. This is mainly a car-racing book, but it's all about aircraft fasteners and plumbing hardware (which is what smart racers use). If you enjoy Carroll Smith's fasteners book, you may also enjoy his book "Engineer to Win," which is full of all sorts of interesting mechanical engineering theory that applies to airplanes. --- Tedd McHenry Surrey, BC, Canada ________________________________________________________________________________
Date: Feb 09, 2005
From: "John D. Heath" <Alto_Q(at)direcway.com>
Subject: Washers and bolts
TWIMC, AC 43.13-1B, paragraph 7-86 says "... Cadmium-plated steel warshers are recommended for use under boltheads and nuts used on aluminum alloy or magnesium structures to prevent corrision. ...". That's a pretty good reason too. John D. ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Feb 09, 2005
Subject: Re: Flaps
In a message dated 2/9/05 12:52:25 AM Central Standard Time, bo124rs(at)hotmail.com writes: > What's everyone else > done with it?? >>>> One thought- if it were on your main and for whatever reason it began to runaway, you could kill the master and continue on with the e-bus. Good reason to have trims & autopilots on main as well. You'd normally only use it once in the pattern when you would get it back back by re-engaging the master (assuming alternator-out ops.), although doing a no-flap landing would maybe be a better option if the batt was really low. Running the flap motor could drop bus voltage enough to lose stuff ya might need in the pattern, such a your radio, again depending on battery snort remaining... Is your main bus full? You might consider moving some very-low draw component to your e-bus instead. From The PossumWorks in TN Mark Phillips ________________________________________________________________________________
From: "Bryan Jones" <rv_8pilot(at)hotmail.com>
Subject: Re: Flaps
Date: Feb 09, 2005
Always hot? Very interesting idea. I can see the benefits. Only thing that comes to mind is all these spontaneous Ford automobile combustion cases that have been occurring lately. Any concern about that kind of thing? Bryan -8 Houston > >Dana, I have the flaps wired "hot all the time". I realize this may >sound a bit odd but I find it very convenient to be able to raise the >flaps prior to engine start and lower them after everything has been >shut down. There are other times (maintenance) when it is convenient to >have the flaps operational without turning on the master switch. > >This may or may not be a good idea for you but it works great for me. > >Sam Buchanan > ________________________________________________________________________________
From: "Bobby Hester" <bhester(at)hopkinsville.net>
Date: Feb 09, 2005
Subject: Re: Flaps
> -----Original Message----- > From: "Jeff Orear" <jorear(at)new.rr.com> > To: > Date: Tue, 8 Feb 2005 21:29 (CDT) > Subject: Re: RV-List: Flaps > > > Dana: > > I put mine on the E buss. They will not draw any power while in cruise > flight and will be available to you on landing. Otherwise, if you really > want your flaps and have them on the main buss, you will have to switch on > your master halfway through the pattern. > > Granted, an RV will land just fine without flaps, but since there is no > current draw until you use them, why not have them on the E buss? > > Just my very humble opinion. > After reading Sam's reply I beleive the best place is on the battery bus. I can see how you would need to raise and lower the flaps alot before and after shut down. I think I change mine tonight. ------- Surfing the web from Hopkinsville, KY RV7A web site: http://www.geocities.com/hester-hoptown/RVSite ________________________________________________________________________________
From: "Stucklen, Frederic W UTPWR" <Fred.Stucklen(at)UTCFuelCells.com>
Subject: Garmin manuals
Date: Feb 09, 2005
Mike & Listers, I'm trying to find an electronic version of the SL10 Installation manual. Mike's list didn't include it, and I haven't been able to find it on the Garmin site. Does anyone have a copy? ===================================== Fred Stucklen RV-6A N926RV phone: (860)727-2393 fax: (860)998-9396 email: fred.stucklen(at)utcfuelcells.com Message: #124797 Subject: more Garmin Appolo Manual <http://www.matronics.com/searching/getmsg_script.cgi?INDEX=155468073?KEYS=m anuals?LISTNAME=RV?HITNUMBER=14?SERIAL=06050918430?SHOWBUTTONS=NO> Downloads Date: Sep 19, 2004 From: "Stewart, Michael (ISS Atlanta)" < mstewart(at)iss.net > Here are some more(added the first few here below) manuals popular found by JB. You will notice by looking at the file names and using the scheme, that you can find just about anything you are looking for. Some file names are not intuitive like GPS165TSODzusRail_PilotsGuide.pdf. Ill try and work on getting the entire directory of everything possible. But for now, this is a really good list. Old and new, popular in junk. Its in there. STC, pilot Guide, Supplemental Flight Manual, Quick Reference Guide, Pilots Guide, Installation Manual, Training Syllabus, all kinds of very useful stuff in there. Just think about how many times you have wanted a manual and could not find it. Especially installation manuals which they seem to keep tight reign on. I ran a job from the office to get all of these, yes every one, so Ill keep them somewhere just in case they disappear. Another fella did that right before they took the appolo site down. I got a file from him like sl40_install_560-0956-03a.pdf. I mean how would you ever figure out that filename? So I hope to have these stashed just in case GArmin gets hit by a bus. <http://www.garmin.com/manuals/> http://www.garmin.com/manuals/ these files below. So if you are looking for a manual, just search this list (ex. Ctl-f 430) and append the filename to the url above and you will have it. Enjoy, Mike Stewart MX20_InstallationManual.pdf SL30Nav_Comm_InstallationManual.pdf ...... ________________________________________________________________________________
Date: Feb 09, 2005
Subject: Re: Garmin manuals
From: "Larry Bowen" <Larry(at)bowenaero.com>
Look under "discontinued" http://www.garmin.com/support/userManual.jsp - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com Stucklen, Frederic W UTPWR said: > > > Mike & Listers, > > I'm trying to find an electronic version of the SL10 Installation > manual. > Mike's list didn't include it, and I haven't been able to find it on the > Garmin site. Does anyone have a copy? > > ===================================== > Fred Stucklen > RV-6A N926RV > phone: (860)727-2393 > fax: (860)998-9396 > email: fred.stucklen(at)utcfuelcells.com > > > Message: > > #124797 > > Subject: more Garmin Appolo Manual > <http://www.matronics.com/searching/getmsg_script.cgi?INDEX=155468073?KEYS=m > anuals?LISTNAME=RV?HITNUMBER=14?SERIAL=06050918430?SHOWBUTTONS=NO> > Downloads > > Date: Sep 19, 2004 > From: "Stewart, Michael (ISS Atlanta)" < mstewart(at)iss.net > > > > > Here are some more(added the first few here below) manuals popular found > by JB. You will notice by looking at the file names and using the > scheme, that you can find just about anything you are looking for. Some > file names are not intuitive like GPS165TSODzusRail_PilotsGuide.pdf. Ill > try and work on getting the entire directory of everything possible. But > for now, this is a really good list. Old and new, popular in junk. Its > in there. STC, pilot Guide, Supplemental Flight Manual, Quick Reference > Guide, Pilots Guide, Installation Manual, Training Syllabus, all kinds > of very useful stuff in there. Just think about how many times you have > wanted a manual and could not find it. Especially installation manuals > which they seem to keep tight reign on. I ran a job from the office to > get all of these, yes every one, so Ill keep them somewhere just in > case they disappear. Another fella did that right before they took the > appolo site down. I got a file from him like > sl40_install_560-0956-03a.pdf. I mean how would you ever figure out that > filename? So I hope to have these stashed just in case GArmin gets hit > by a bus. > > <http://www.garmin.com/manuals/> http://www.garmin.com/manuals/ these > files below. So if you are > looking for a manual, just search this list (ex. Ctl-f 430) and append > the filename to the url above and you will have it. > Enjoy, > Mike Stewart > > MX20_InstallationManual.pdf > SL30Nav_Comm_InstallationManual.pdf > ...... > > ________________________________________________________________________________
From: DOUGPFLYRV(at)aol.com
Date: Feb 09, 2005
Subject: Re: Flaps
In a message dated 2/9/2005 7:47:39 A.M. Central Standard Time, Fiveonepw(at)aol.com writes: One thought- if it were on your main and for whatever reason it began to runaway, you could kill the master and continue on with the e-bus. Good reason to have trims & autopilots on main as well. Why not just pull the circuit breaker? Doug RV7 BHM ________________________________________________________________________________
Subject: Garmin manuals
Date: Feb 09, 2005
From: "Stewart, Michael (ISS Atlanta)" <mstewart(at)iss.net>
Using the logic of the download center I was able to find it here: http://www.garmin.com/manuals/SL10AudioPanel_InstallationManual.pdf enjoy. Mike -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Stucklen, Frederic W UTPWR Subject: RV-List: Garmin manuals Mike & Listers, I'm trying to find an electronic version of the SL10 Installation manual. Mike's list didn't include it, and I haven't been able to find it on the Garmin site. Does anyone have a copy? ===================================== Fred Stucklen RV-6A N926RV phone: (860)727-2393 fax: (860)998-9396 email: fred.stucklen(at)utcfuelcells.com Message: #124797 Subject: more Garmin Appolo Manual <http://www.matronics.com/searching/getmsg_script.cgi?INDEX=155468073?KE YS=m anuals?LISTNAME=RV?HITNUMBER=14?SERIAL=06050918430?SHOWBUTTONS=NO> Downloads Date: Sep 19, 2004 From: "Stewart, Michael (ISS Atlanta)" < mstewart(at)iss.net > Here are some more(added the first few here below) manuals popular found by JB. You will notice by looking at the file names and using the scheme, that you can find just about anything you are looking for. Some file names are not intuitive like GPS165TSODzusRail_PilotsGuide.pdf. Ill try and work on getting the entire directory of everything possible. But for now, this is a really good list. Old and new, popular in junk. Its in there. STC, pilot Guide, Supplemental Flight Manual, Quick Reference Guide, Pilots Guide, Installation Manual, Training Syllabus, all kinds of very useful stuff in there. Just think about how many times you have wanted a manual and could not find it. Especially installation manuals which they seem to keep tight reign on. I ran a job from the office to get all of these, yes every one, so Ill keep them somewhere just in case they disappear. Another fella did that right before they took the appolo site down. I got a file from him like sl40_install_560-0956-03a.pdf. I mean how would you ever figure out that filename? So I hope to have these stashed just in case GArmin gets hit by a bus. <http://www.garmin.com/manuals/> http://www.garmin.com/manuals/ these files below. So if you are looking for a manual, just search this list (ex. Ctl-f 430) and append the filename to the url above and you will have it. Enjoy, Mike Stewart MX20_InstallationManual.pdf SL30Nav_Comm_InstallationManual.pdf ...... ________________________________________________________________________________
From: "Aircraft Technical Book Company" <winterland(at)rkymtnhi.com>
Subject: Re: Garmin manuals
Date: Feb 08, 2005
We are supposed to be national distributors for an aftermarket Garmin 430 training manual called Goal-Page-Set. Our first batch of inventory should be here by late next week. I haven't even seen this book yet, but we are good friends with the authors, and I know the initial manuscripts have gotten excellent reviews from AOPA. I think it was in the last issue of AOPA Flight Instructor. You can read a preliminary write-up on it in our PilotsBooks catalog in the navigation section. I'll post more when our actual inventory comes in the door. Andy Builder's Bookstore www.buildersbooks.com PilotsBooks www.Pilotsbooks.com 800 780-4115 ________________________________________________________________________________
Date: Feb 09, 2005
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: Flaps
cgalley wrote: > > Any wiring direct circumvents the safety aspect of having a master switch. > > Shorts can and do happen. Aluminum airplanes do catch fire from such > shorts. > > Not much left when that happens. > > Why take the chance? > > Cy Galley > EAA Safety Programs Editor > Always looking for ideas and articles for EAA Sport Pilot Cy, I think we are all working under the assumption that "hot" devices have their own fuse or breaker. The feed for the flaps on my plane has an inline fuse at the battery. Sam Buchanan ________________________________________________________________________________
Date: Feb 09, 2005
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: Flaps
Bryan Jones wrote: > > Always hot? Very interesting idea. I can see the benefits. Only thing that > comes to mind is all these spontaneous Ford automobile combustion cases that > have been occurring lately. Any concern about that kind of thing? > > Bryan -8 > Houston None. The feed to the flaps is fused at the battery. Sam Buchanan ________________________________________________________________________________
From: "cgalley" <cgalley(at)qcbc.org>
Subject: Re: Flaps
Date: Feb 09, 2005
Sorry Sam, I missed that one! When one assumes..... ----- Original Message ----- From: "Sam Buchanan" <sbuc(at)hiwaay.net> Subject: Re: RV-List: Flaps > > cgalley wrote: > > > > Any wiring direct circumvents the safety aspect of having a master switch. > > > > Shorts can and do happen. Aluminum airplanes do catch fire from such > > shorts. > > > > Not much left when that happens. > > > > Why take the chance? > > > > Cy Galley > > EAA Safety Programs Editor > > Always looking for ideas and articles for EAA Sport Pilot > > > Cy, I think we are all working under the assumption that "hot" devices > have their own fuse or breaker. The feed for the flaps on my plane has > an inline fuse at the battery. > > Sam Buchanan > > ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Feb 09, 2005
Subject: Re: Flaps
In a message dated 2/9/05 9:12:51 AM Central Standard Time, DOUGPFLYRV(at)aol.com writes: > Why not just pull the circuit breaker? >>> How's your reaction time? My master is right in front of the stick and I'm programmed to punch it (rocker switch) immediately if anything misbehaves. (strictly VFR) Engaging the e-bus gives me back the important stuff (engine monitor, radios, EFIS etc.) Besides, the only breaker in my plane is the alternator field lead per Aeroelectric Z-11. All else is fused from a fairly difficult to reach fuse block. You could always put the feed for flaps & trims on a disconnect, (or locate and pull the correct breaker, if applicable) but I prefer KISS. Mark -6A N51PW, 150 hours ________________________________________________________________________________
From: "Paul Besing" <azpilot(at)extremezone.com>
Subject: Flaps
Date: Feb 09, 2005
Case in point why I like breakers. Not that I want to reset a breaker in flight (something caused it to pop, so don't mess with it). But, when I am trying to isolate problems, shut something down, it's nice to just pull a breaker or two. Plus when something fails, it's easy to see that the breaker popped. Just personal preference. Bob's method make sense, but something about being to pull a breaker to cut something off makes more sense to me. This is exactly why newer Cessnas have a Klixon pull type breaker on the autopilot. That thing runs away and the a/p disconnect doesn't work, I'm pulling the breaker! Paul Besing RV-6A Sold RV-10 Soon Kitlog Builder's Software www.kitlog.com -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Fiveonepw(at)aol.com Subject: Re: RV-List: Flaps In a message dated 2/9/05 9:12:51 AM Central Standard Time, DOUGPFLYRV(at)aol.com writes: > Why not just pull the circuit breaker? >>> How's your reaction time? My master is right in front of the stick and I'm programmed to punch it (rocker switch) immediately if anything misbehaves. (strictly VFR) Engaging the e-bus gives me back the important stuff (engine monitor, radios, EFIS etc.) Besides, the only breaker in my plane is the alternator field lead per Aeroelectric Z-11. All else is fused from a fairly difficult to reach fuse block. You could always put the feed for flaps & trims on a disconnect, (or locate and pull the correct breaker, if applicable) but I prefer KISS. Mark -6A N51PW, 150 hours ________________________________________________________________________________
From: Hopperdhh(at)aol.com
Date: Feb 09, 2005
Subject: Re: Flaps
One thing to keep in mind about having any electrical circuit hot all the time is the possibility of shorts due to "growth" of oxide "whiskers." Silver is especially notorious for this. Copper can also grow oxides and sulfides with voltage applied 24/7. Any time moisture is present, the constant voltage promotes leakage currents which can add up to several milliamps and drain your battery. These effects get worse after time when things get dirty. I know that there are many circuits in automobiles that are hot all the time, and that's where the troubles start. All the above are good reasons to switch everything off with a master relay. Dan Hopper Walton, IN RV-7A (Flying since last July) In a message dated 2/9/05 9:04:02 A.M. US Eastern Standard Time, rv_8pilot(at)hotmail.com writes: Always hot? Very interesting idea. I can see the benefits. Only thing that comes to mind is all these spontaneous Ford automobile combustion cases that have been occurring lately. Any concern about that kind of thing? Bryan -8 Houston > >Dana, I have the flaps wired "hot all the time". I realize this may >sound a bit odd but I find it very convenient to be able to raise the >flaps prior to engine start and lower them after everything has been >shut down. There are other times (maintenance) when it is convenient to >have the flaps operational without turning on the master switch. > >This may or may not be a good idea for you but it works great for me. > >Sam Buchanan ________________________________________________________________________________
From: HCRV6(at)aol.com
Date: Feb 09, 2005
Subject: Re:
In a message dated 2/8/05 10:45:14 PM Pacific Standard Time, mphill(at)gcctv.com writes: << I'm getting ready to install the brainbox for the PSS AOA system and was wondering where everyone has been placing theirs? >> FWIW I mounted mine on the top sloping surface of the recess box in the firewall (inside). I made a mounting plate of 0.032 Al. with a short lower lip and installed it with 1/4 inch standoffs to protect the brain box from firewall heat. I mounted the brainbox to the plate using industrial strength Velcro strips and added a large tie wrap for extra security (belt and suspenders). Seems to be working fine and is fairly easy to get to if necessary. Tip: check the volume before finally securing everything. Mine almost blew me out of the cabin the first time I tried it. Harry Crosby Pleasanton, California RV-6, flying! ________________________________________________________________________________
From: HCRV6(at)aol.com
Date: Feb 09, 2005
Subject: Re: Flaps
Mine's on the main bus. I don't see anything wrong with putting it on the essential bus if you have extra fuses there and not on the main. Harry Crosby Pleasanton, California RV-6, flying! ________________________________________________________________________________
Date: Feb 09, 2005
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: Flaps
Hopperdhh(at)aol.com wrote: > > > One thing to keep in mind about having any electrical circuit hot all the > time is the possibility of shorts due to "growth" of oxide "whiskers." Silver > is especially notorious for this. Copper can also grow oxides and sulfides > with voltage applied 24/7. Any time moisture is present, the constant > voltage promotes leakage currents which can add up to several milliamps and drain > your battery. These effects get worse after time when things get dirty. > > I know that there are many circuits in automobiles that are hot all the > time, and that's where the troubles start. > > All the above are good reasons to switch everything off with a master relay. > > Dan Hopper > Walton, IN > RV-7A (Flying since last July) A *bunch* of RVs have "hot" circuits. Anyone who has the very popular wiring architecture by Bob Nuckolls (Aeroelectric Connection) has an essential bus feed that is hooked directly to the battery and runs back to the panel. The feed is protected by either a fuse or a fusible link but it is hot all the time. Also, there are many electronic gizmos in our modern panels that have "keep alive" feeds. My iPAQ, digital clock, Dynon, uMonitor all have keep alive feeds in order to either charge backup batteries or retain memory data. With more and and more digital stuff being put in panels, it seems keep alive circuits are here to stay! Make sure the wiring to all the devices is protected and we should be able to sleep easy at night. :-) Sam Buchanan ________________________________________________________________________________
From: "Bobby Hester" <bhester(at)hopkinsville.net>
Date: Feb 09, 2005
Subject: Re: Flaps
> -----Original Message----- > From: Sam Buchanan <sbuc(at)hiwaay.net> > To: rv-list(at)matronics.com > Date: Tue, 08 Feb 2005 21:02 (CDT) > Subject: Re: RV-List: Flaps > > > > Dana, I have the flaps wired "hot all the time". I realize this may > sound a bit odd but I find it very convenient to be able to raise the > flaps prior to engine start and lower them after everything has been > shut down. There are other times (maintenance) when it is convenient to > have the flaps operational without turning on the master switch. > > This may or may not be a good idea for you but it works great for me. > > Sam Buchanan > Sam did you add any kind of limit switches on your flaps? Are they needed? ------- Surfing the web from Hopkinsville, KY RV7A web site: http://www.geocities.com/hester-hoptown/RVSite ________________________________________________________________________________
Date: Feb 09, 2005
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: Flaps
Bobby Hester wrote: > > >>-----Original Message----- >>From: Sam Buchanan <sbuc(at)hiwaay.net> >>To: rv-list(at)matronics.com >>Date: Tue, 08 Feb 2005 21:02 (CDT) >>Subject: Re: RV-List: Flaps >> >> >> >>Dana, I have the flaps wired "hot all the time". I realize this may >>sound a bit odd but I find it very convenient to be able to raise the >>flaps prior to engine start and lower them after everything has been >>shut down. There are other times (maintenance) when it is convenient to >>have the flaps operational without turning on the master switch. >> >>This may or may not be a good idea for you but it works great for me. >> >>Sam Buchanan >> > > > Sam did you add any kind of limit switches on your flaps? Are they needed? Bobby, no limit switches installed and they are not needed in my opinion. The flap mechanism has some sort of clutch that releases when the flaps hit the limits and the motor just freewheels. But....I guess if the flap switch shorted out the flap motor would continue to run until.......well....I guess until it died or you could get on the ground and yank the fuse! :-) It seems to me chances of a switch failure would be quite remote as long as we use high-quality switches. Sam Buchanan ________________________________________________________________________________
From: "LARRY ADAMSON" <rvhi03(at)msn.com>
Subject: Re: Flaps
Date: Feb 09, 2005
----- Original Message ----- From: Sam Buchanan Subject: Re: RV-List: Flaps A *bunch* of RVs have "hot" circuits. Anyone who has the very popular wiring architecture by Bob Nuckolls (Aeroelectric Connection) has an essential bus feed that is hooked directly to the battery and runs back to the panel. The feed is protected by either a fuse or a fusible link but it is hot all the time. The Bob Nuckolls circuit that I used, has a switch between the battery and essential buss. The switch is rated for the essential buss load. When this switch is off, the essential buss gets it's power from the main buss, and is protected with a diode, when the main buss is off& essential is switched on. At the moment, only my clock runs directly off the battery. BTW-- as to runaway trims, I have a trim disconnect switch, as well as a push/pull circuit breaker for aileron & elevator. If worse goes to worse, hit the trim disconnect then take the offending servo/wire off line ________________________________________________________________________________
Date: Feb 09, 2005
From: Scott Vanartsdalen <svanarts(at)yahoo.com>
Subject: Off topic: 220V Electrical wiring question
I have a question for any electricians out there. I have a generator with a 220 twist lock socket that has four prongs. My air compressor only has three wires. I have a 4 prong 220 plug which has terminals labeled X, Y, G(reen) and (I can't remember the other one.) I only have a white, black, and green wire. Any idea if I can make this work or not? -- Scott VanArtsdalen RV-4 N311SV, FLYING!! When a man does all he can though it succeeds not well, blame not him that did it." -- George Washington ________________________________________________________________________________
Date: Feb 09, 2005
From: Dan Brown <dan(at)familybrown.org>
Subject: Re: Off topic: 220V Electrical wiring question
-----BEGIN PGP SIGNED MESSAGE----- Hash: SHA1 Scott Vanartsdalen wrote: | only has three wires. I have a 4 prong 220 plug which has terminals | labeled X, Y, G(reen) and (I can't remember the other one.) I only | have a white, black, and green wire. Any idea if I can make this | work or not? Two of the terminals on the plug are probably brass, a third is silver, and the fourth is green. If the compressor motor is 220V, the black and white wires will go to the two brass terminals, the green wire to the green terminal, and nothing to the silver terminal. - -- Dan Brown, KE6MKS, dan(at)familybrown.org "Since all the world is but a story, it were well for thee to buy the more enduring story rather than the story that is less enduring." ~ -- The Judgment of St. Colum Cille -----BEGIN PGP SIGNATURE----- iD8DBQFCCsyEyQGUivXxtkERAtgaAKDW2iIzhttdSDDJKWh4mczrRB5iyQCg63RT fJB0Cji7L+FQfLXomNiJjs0=liee -----END PGP SIGNATURE----- ________________________________________________________________________________
From: "Ed Holyoke" <bicyclop(at)pacbell.net>
Subject: Off topic: 220V Electrical wiring question
Date: Feb 09, 2005
Scott, Household 220 is made up of two 110v legs of opposite polarity. One is pushing while the other pulls and they reverse 60 times a second. Fire off your generator and test (with a wiggy or an AC voltmeter) the prongs on your plug. If one prong of your generator shows 110 when tested to ground (or green) and another prong does the same, test from one prong to the other. If they are of the same polarity, you get nothing. If they are opposite you get 220v. They'll probably be the X and Y prongs. Those two legs would be hooked to the black and white wires from your compressor (doesn't matter which). Greens would be hooked to each other. The fourth prong should be neutral (white when wiring for 110v), which will act just like ground. Ignore this prong. You only need it if you are setting up two 110v circuits. Check the wiring diagram on your compressor motor. Some of them can be wired for 110 or 220 by moving some connectors. Make sure that the motor is wired for 220 B4 hooking it up that way! Pax, Ed Holyoke -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Scott Vanartsdalen Subject: RV-List: Off topic: 220V Electrical wiring question I have a question for any electricians out there. I have a generator with a 220 twist lock socket that has four prongs. My air compressor only has three wires. I have a 4 prong 220 plug which has terminals labeled X, Y, G(reen) and (I can't remember the other one.) I only have a white, black, and green wire. Any idea if I can make this work or not? -- Scott VanArtsdalen RV-4 N311SV, FLYING!! When a man does all he can though it succeeds not well, blame not him that did it." -- George Washington ________________________________________________________________________________
From: <scott@keadle.com> with HTTP/1.1;
Date: Feb 10, 2005
Subject: Safety Notice - Verify Proper Flap Hinge Pin Installation
I purchased an RV8 (about 130h TTAF), and yesterday noticed a problem with my flap hinge installation which could result in nearly complete loss of aileron travel. Please confirm that the following problem doesn't apply to your airplane. The flap hinge pin was cut exactly to the length of the flap hinge, and a hole was cut in the inboard aileron hinge flange to facilitate installation of the flap hinge pin from the outboard side. The flap hinge pin was not secured against movement in either the inboard or outboard direction. After feeling an abnormal "bump" at full aileron deflection, the pin was seen to have moved outboard far enough to interfere with the last few degrees of aileron deflection. Had the pin continued to move outboard, it would have traveled past the aileron hinge flange, and inserted itself INSIDE the aileron itself, limiting the aileron travel to only a very few degrees. Whether or not a pilot could diagnose the problem and then overpower the obstruction I hope we never find out, but it certainly presents the potential to make the airplane almost completely without ailerons. Scott Keadle KRUQ Salisbury, NC N844RF RV-8 ________________________________________________________________________________
Date: Feb 09, 2005
From: GMC <gmcnutt(at)shaw.ca>
Subject: Safety Notice - Verify Proper Flap Hinge Pin Installation
Hi Scott Thanks for the "heads up". If not already fixed you can thread the hole and install a threaded plug (with Locktite) to prevent the hinge pin from coming out again. George in Langley BC. I purchased an RV8 (about 130h TTAF), and yesterday noticed a problem with my flap hinge installation which could result in nearly complete loss of aileron travel. Please confirm that the following problem doesn't apply to your airplane. The flap hinge pin was cut exactly to the length of the flap hinge, and a hole was cut in the inboard aileron hinge flange to facilitate installation of the flap hinge pin from the outboard side. The flap hinge pin was not secured against movement in either the inboard or outboard direction. After feeling an abnormal "bump" at full aileron deflection, the pin was seen to have moved outboard far enough to interfere with the last few degrees of aileron deflection. Had the pin continued to move outboard, it would have traveled past the aileron hinge flange, and inserted itself INSIDE the aileron itself, limiting the aileron travel to only a very few degrees. Whether or not a pilot could diagnose the problem and then overpower the obstruction I hope we never find out, but it certainly presents the potential to make the airplane almost completely without ailerons. Scott Keadle KRUQ Salisbury, NC N844RF RV-8 ________________________________________________________________________________
From: "Edward Cole" <edwardmcole(at)comcast.net>
Subject: AOA cpu location
Date: Feb 10, 2005
I mounted mine under the pilot's seat pan in the last bay nearest the wing root using 2 pieces of aluminum angle. It was a nice snug fit. I have a hole in the seat pan the allows access to the volume pot which gets covered with a piece of tape to keep the dust out. This allowed me to pick up the tubing right out of the wing conduit and tap into the pitot and static lines which are also in the same area. Ed Cole RV6A -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of HCRV6(at)aol.com Subject: Re: RV-List: In a message dated 2/8/05 10:45:14 PM Pacific Standard Time, mphill(at)gcctv.com writes: << I'm getting ready to install the brainbox for the PSS AOA system and was wondering where everyone has been placing theirs? >> FWIW I mounted mine on the top sloping surface of the recess box in the firewall (inside). I made a mounting plate of 0.032 Al. with a short lower lip and installed it with 1/4 inch standoffs to protect the brain box from firewall heat. I mounted the brainbox to the plate using industrial strength Velcro strips and added a large tie wrap for extra security (belt and suspenders). Seems to be working fine and is fairly easy to get to if necessary. Tip: check the volume before finally securing everything. Mine almost blew me out of the cabin the first time I tried it. Harry Crosby Pleasanton, California RV-6, flying! ________________________________________________________________________________
From: "Gordon or Marge Comfort" <gcomfo(at)tc3net.com>
Subject: Safety Notice - Verify Proper Flap Hinge Pin Installation
Date: Feb 10, 2005
-----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server@matronics.com] On Behalf Of with HTTP/1.1 Subject: RV-List: Safety Notice - Verify Proper Flap Hinge Pin Installation The flap hinge pin was cut exactly to the length of the flap hinge, and a hole was cut in the inboard aileron hinge flange to facilitate installation of the flap hinge pin from the outboard side. The flap hinge pin was not secured against movement in either the inboard or outboard direction. Scott Keadle KRUQ Salisbury, NC N844RF RV-8 Scott: Another fix is to replace the hinge pin with one long enough to remain engaged with all the hinge eyes while extending to the inboard aileron hinge bracket. At the point where the pin exits the hinge, a slight bend is introduced in the pin. This will allow the pin to be installed as before but prevent it from migrating outboard past the bracket. It also will prevent possible travel in the inboard direction. Gordon Comfort N363GC ________________________________________________________________________________
From: Hopperdhh(at)aol.com
Date: Feb 10, 2005
Subject: Re: Safety Notice - Verify Proper Flap Hinge Pin Installation
Scott, Just bend the last inch of the flap hinge pin so that it misses the hole by about 1/8 inch. It will not be able to start itself into the hole, but you can reach up with a pair of pliers and start it through. That's all I have keeping my flap pin in place. Dan Hopper Walton, IN RV-7A (Flying) In a message dated 2/10/05 1:05:56 A.M. US Eastern Standard Time, scott(at)keadle.com writes: I purchased an RV8 (about 130h TTAF), and yesterday noticed a problem with my flap hinge installation which could result in nearly complete loss of aileron travel. Please confirm that the following problem doesn't apply to your airplane. The flap hinge pin was cut exactly to the length of the flap hinge, and a hole was cut in the inboard aileron hinge flange to facilitate installation of the flap hinge pin from the outboard side. The flap hinge pin was not secured against movement in either the inboard or outboard direction. After feeling an abnormal "bump" at full aileron deflection, the pin was seen to have moved outboard far enough to interfere with the last few degrees of aileron deflection. Had the pin continued to move outboard, it would have traveled past the aileron hinge flange, and inserted itself INSIDE the aileron itself, limiting the aileron travel to only a very few degrees. Whether or not a pilot could diagnose the problem and then overpower the obstruction I hope we never find out, but it certainly presents the potential to make the airplane almost completely without ailerons. Scott Keadle KRUQ Salisbury, NC N844RF RV-8 ________________________________________________________________________________
Date: Feb 10, 2005
From: Bob J <rocketbob(at)gmail.com>
Subject: Re: Safety Notice - Verify Proper Flap Hinge Pin Installation
An easy fix for this: push the hinge pin back in place, and put an aluminum-mandrel pop rivet or a cotter pin in the bracket hole. If you need to remove the flap for some reason, simply drill out the pop rivet or remove the cotter pin. Bob Japundza RV-6 flying F1 under const. > > I purchased an RV8 (about 130h TTAF), and yesterday noticed a > problem with my flap hinge installation which could result in > nearly complete loss of aileron travel. Please confirm that > the following problem doesn't apply to your airplane. > > The flap hinge pin was cut exactly to the length of the flap > hinge, and a hole was cut in the inboard aileron hinge flange > to facilitate installation of the flap hinge pin from the > outboard side. The flap hinge pin was not secured against > movement in either the inboard or outboard direction. > > After feeling an abnormal "bump" at full aileron deflection, > the pin was seen to have moved outboard far enough to > interfere with the last few degrees of aileron deflection. > Had the pin continued to move outboard, it would have > traveled past the aileron hinge flange, and inserted itself > INSIDE the aileron itself, limiting the aileron travel to > only a very few degrees. > > Whether or not a pilot could diagnose the problem and then > overpower the obstruction I hope we never find out, but it > certainly presents the potential to make the airplane almost > completely without ailerons. > > Scott Keadle > KRUQ Salisbury, NC > N844RF RV-8 > > > ________________________________________________________________________________
From: DWENSING(at)aol.com
Date: Feb 10, 2005
Subject: Re: Safety Notice - Verify Proper Flap Hinge Pin Installation
In a message dated 2/10/05 1:05:56 AM Eastern Standard Time, scott(at)keadle.com writes: > The flap hinge pin was cut exactly to the length of the flap > hinge, and a hole was cut in the inboard aileron hinge flange > to facilitate installation of the flap hinge pin from the > outboard side. The flap hinge pin was not secured against > movement in either the inboard or outboard direction. > Scott, A suggested remedy for your flap pin situation. Go to the local hobby shop and pick up a package of 1/16" collars with Allen head set screws. Cut a new hinge pin that is about an inch longer than the flap hinge. Install a collar on the inboard end of the flap pin and tighten the set screw. The pin can now move only inward toward the fuse. Or, if you do not want to buy a new pin, and since your pin was cut to the exact length of the hinge you can remove one of the hinge segments and place the collar at that point which will only allow a little movement in either direction. I used this method and so far it has worked perfectly. Dale Ensing RV6A N118DE Aero Plantation NC ________________________________________________________________________________
From: "Travis Hamblen" <TravisHamblen(at)cox.net>
Subject: Oil Air Separator
Date: Feb 10, 2005
I have read the suggestions posted here about modifying the homebuilders oil air separator by inserting the stainless steel pot scrubbers. My question is, how does this improve the performance of the separator? What is inside the separator before it is modified? Lastly, how does this thing work? I have heard that it is a gravity type deal, but I don=92t see how gravity separates the oil, water, and air into separate output tubes. I understand how to do the modification, but just wanted to see if anyone could answer these questions before I cut into the separator. Travis RV-6A @ VGT -- Checked by AVG Anti-Virus. ________________________________________________________________________________
From: "james frierson" <tn3639(at)hotmail.com>
Subject: Oil Air Separator
Date: Feb 10, 2005
The separator works by taking the incoming blow-by gasses from the engine and directing it towards the wall of the separator. The suspended oil/water in the gasses collects on the sides and drains to the bottom. By adding the SS pot scrubbers gives the suspended oil/water more area to collect on. Check the archives and you will find more information on this subject. Scott RV6A Flying. >From: "Travis Hamblen" <TravisHamblen(at)cox.net> >Reply-To: rv-list(at)matronics.com >To: >Subject: RV-List: Oil Air Separator >Date: Thu, 10 Feb 2005 09:10:01 -0800 > > >I have read the suggestions posted here about modifying the homebuilders >oil >air separator by inserting the stainless steel pot scrubbers. My question >is, how does this improve the performance of the separator? What is inside >the separator before it is modified? Lastly, how does this thing work? I >have heard that it is a gravity type deal, but I don=92t see how gravity >separates the oil, water, and air into separate output tubes. I understand >how to do the modification, but just wanted to see if anyone could answer >these questions before I cut into the separator. > > >Travis > >RV-6A @ VGT > > >-- >Checked by AVG Anti-Virus. > > ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Feb 10, 2005
Subject: Re: Flaps
In a message dated 2/9/2005 8:07:29 P.M. Pacific Standard Time, Hopperdhh(at)aol.com writes: One thing to keep in mind about having any electrical circuit hot all the time is the possibility of shorts due to "growth" of oxide "whiskers." Silver is especially notorious for this. ======================= Actually it is pure Tin plating that is notorious for this. Google search on "Tin Whiskers" for more info. GV (RV-6A N1GV O-360-A1A, C/S, Flying 736hrs, Silicon Valley, CA) ________________________________________________________________________________
Date: Feb 10, 2005
From: Scott Bilinski <bilinski@kyocera-wireless.com>
Subject: Re: Oil Air Separator
In my opinion you cannot evaporate oil with high temp. Now with that said you can evaporate water with high temp. So the water vapor, just passes through. The oil mist, collects on the pot scrubber, drains down and back to the crank case. > >I have read the suggestions posted here about modifying the homebuilders oil >air separator by inserting the stainless steel pot scrubbers. My question >is, how does this improve the performance of the separator? What is inside >the separator before it is modified? Lastly, how does this thing work? I >have heard that it is a gravity type deal, but I don=92t see how gravity >separates the oil, water, and air into separate output tubes. I understand >how to do the modification, but just wanted to see if anyone could answer >these questions before I cut into the separator. > > >Travis > >RV-6A @ VGT > > >-- >Checked by AVG Anti-Virus. > > Scott Bilinski Eng dept 305 Phone (858) 657-2536 Pager (858) 502-5190 ________________________________________________________________________________
From: "Stein Bruch" <stein(at)steinair.com>
Subject: Safety Notice - Verify Proper Flap Hinge Pin Installation
Date: Feb 10, 2005
Wow...people have a LOT of fixes for this, and it's nice to see a bunch of innovative ideas. That being said, many of us ole slow builders simply removed a center couple of eyes from the hinges themsleves, cut the pin in two, bent two eyes on the end and safety wired them together. Believe it or not, it makes removing the flaps a cinch! The longest piece of pin you deal with is less than 3' long, plus there is no holes in the Aileron bracket, etc.... It's now probably an "out of date" idea on these newer kits, but none-the-less I'll still probably do it that way on my next one just because it's so slick. Just my 2 cents! Cheers, Stein. -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of DWENSING(at)aol.com Subject: Re: RV-List: Safety Notice - Verify Proper Flap Hinge Pin Installation In a message dated 2/10/05 1:05:56 AM Eastern Standard Time, scott(at)keadle.com writes: Scott, A suggested remedy for your flap pin situation. Go to the local hobby shop and pick up a package of 1/16" collars with Allen head set screws. Cut a new hinge pin that is about an inch longer than the flap hinge. Install a collar on the inboard end of the flap pin and tighten the set screw. The pin can now move only inward toward the fuse. Or, if you do not want to buy a new pin, and since your pin was cut to the exact length of the hinge you can remove one of the hinge segments and place the collar at that point which will only allow a little movement in either direction. I used this method and so far it has worked perfectly. Dale Ensing RV6A N118DE Aero Plantation NC ________________________________________________________________________________
From: emrath(at)comcast.net
Subject: RE: Safety Notice- Verify Proper Flap Hinge Pin Installation
Date: Feb 10, 2005
Or one can just put a piece of safetywire through the aileron bracket hole on the out board end, and crimp shut part of the last hinge piece on the inboard end. Marty From: GMC <gmcnutt(at)shaw.ca> Subject: Safety Notice - Verify Proper Flap Hinge Pin Installation Hi Scott Thanks for the "heads up". If not already fixed you can thread the hole and install a threaded plug (with Locktite) to prevent the hinge pin from coming out again. George in Langley BC. I purchased an RV8 (about 130h TTAF), and yesterday noticed a problem with my flap hinge installation which could result in nearly complete loss of aileron travel. Please confirm that the following problem doesn't apply to your airplane. The flap hinge pin was cut exactly to the length of the flap hinge, and a hole was cut in the inboard aileron hinge flange to facilitate installation of the flap hinge pin from the outboard side. The flap hinge pin was not secured against movement in either the inboard or outboard direction. After feeling an abnormal "bump" at full aileron deflection, the pin was seen to have moved outboard far enough to interfere with the last few degrees of aileron deflection. Had the pin continued to move outboard, it would have traveled past the aileron hinge flange, and inserted itself INSIDE the aileron itself, limiting the aileron travel to only a very few degrees. Whether or not a pilot could diagnose the problem and then overpower the obstruction I hope we never find out, but it certainly presents the potential to make the airplane almost completely without ailerons. Scott Keadle KRUQ Salisbury, NC N844RF RV-8 Or one can just put a piece of safetywire through the aileron bracket hole on the out board end, and crimp shut part of the last hinge piece on the inboard end. Marty Time: From: GMC gmcnutt(at)shaw.ca Subject: Safety Notice - Verify Proper Flap Hinge Pin Installation -- RV-List message posted by: GMC gmcnutt(at)shaw.ca Hi Scott Thanks for the "heads up". If not already fixed you can thread the hole and install a threaded plug (with Locktite) to prevent the hinge pin from coming out again. George in Langley BC. -- RV-List messag e posted by: scott@keadle.com with HTTP/1.1; I purchased an RV8 (about 130h TTAF), and yesterday noticed a problem with my flap hinge installation which could result in nearly complete loss of aileron travel. Please confirm that the following problem doesn't apply to your airplane. The flap hinge pin was cut exactly to the length of the flap hinge, and a hole was cut in the inboard aileron hinge flange to facilitate installation of the flap hinge pin from the outboard side. The flap hinge pin was not secured against movement in either the inboard or outboard di rection. After feeling an abnormal "bump" at full aileron deflection, the pin was seen to have moved outboard far enough to interfere with the last few degrees of aileron deflection. Had the pin continued to move outboard, it would have traveled past the aileron hinge flange, and inserted itself INSIDE the aileron itself, limiting the aileron travel to only a very few degrees. Whether or not a pilot could diagnose the problem and then overpower the obstruction I hope we never find out, but it certainly presents the potential to make the airplane almost   ; completely without ailerons. Scott Keadle KRUQ Salisbury, NC N844RF RV-8 ________________________________________________________________________________
From: DWENSING(at)aol.com
Date: Feb 10, 2005
Subject: Max PRM adjustment
Need to adjust/reduce max RPM on O-360 w/Hartzell CS prop and Woodward governor. Searched archive but no info found. Do I adjust the governor or the prop? Dale Ensing ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Feb 10, 2005
Subject: Re: Oil Air Separator
In a message dated 2/10/2005 1:50:38 P.M. Pacific Standard Time, TravisHamblen(at)cox.net writes: I have read the suggestions posted here about modifying the homebuilders oil air separator by inserting the stainless steel pot scrubbers. My question is, how does this improve the performance of the separator? What is inside the separator before it is modified? Lastly, how does this thing work? I have heard that it is a gravity type deal, but I don't see how gravity separates the oil, water, and air into separate output tubes. I understand how to do the modification, but just wanted to see if anyone could answer these questions before I cut into the separator. ===================================== I have done this and it really works well. Don't bother with the expensive ones. Just buy the big common inexpensive one (if you have room on the firewall). Wicks carries both the 5/8" and the 3/4" dia hose barb equipped ones. Two offset tubes come into the central canister portion of the separator and the action of getting the air from one tube to the other causes an abrupt change in direction. Anything more massive than the air (oil vapor) keeps going, condenses right against the side of the canister and is ultimately drained out the bottom tap into a drainable receptacle. The theory is sound but the action is imperfect, some oil still gets out thru the tube and ends up on the a/c belly. Adding the pot scrubber gives the action the additional condensing ability it needs to ring the smaller oil aspirate out of the air stream. GV (RV-6A N1GV O-360-A1A, C/S, Flying 736hrs, Silicon Valley, CA) ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Feb 10, 2005
Subject: Re: Max PRM adjustment
In a message dated 2/10/2005 2:15:08 P.M. Pacific Standard Time, DWENSING(at)aol.com writes: Need to adjust/reduce max RPM on O-360 w/Hartzell CS prop and Woodward governor. Searched archive but no info found. Do I adjust the governor or the prop? ========================================= On the prop. This is very easy to accomplish and requires only a hex key wrench of the appropriate size and an ignition wrench for the jam nut. This procedure is covered in the Hartzell manual 115N Rev 7 Page 4-4 thru 4-5 (for their common non-feathering props) and Page 4-6 thru 4-7 (for their feathering props). Basically, to reduce max rpm you loosen the jam nut slightly and hold it from turning with the ignition wrench. Then turn the Allen screw clockwise (in) and hold it from turning as you retighten the jam nut. Torque values are all listed in the procedure. GV (RV-6A N1GV O-360-A1A, C/S, Flying 736hrs, Silicon Valley, CA) ________________________________________________________________________________
From: "Randy Lervold" <randy(at)romeolima.com>
Subject: Re: Max PRM adjustment
Date: Feb 10, 2005
> Need to adjust/reduce max RPM on O-360 w/Hartzell CS prop and Woodward > governor. Searched archive but no info found. Do I adjust the governor or the prop? > Dale Ensing If this is at flying speeds then adjust the governor... easy to do. Randy Lervold ________________________________________________________________________________
From: "Randy Lervold" <randy(at)romeolima.com>
Subject: Re: Max PRM adjustment
Date: Feb 10, 2005
> On the prop. This is very easy to accomplish and requires only a hex key > wrench of the appropriate size and an ignition wrench for the jam nut. This > procedure is covered in the Hartzell manual 115N Rev 7 Page 4-4 thru 4-5 (for > their common non-feathering props) and > Page 4-6 thru 4-7 (for their feathering props). > > Basically, to reduce max rpm you loosen the jam nut slightly and hold it > from turning with the ignition wrench. Then turn the Allen screw clockwise (in) > and hold it from turning as you retighten the jam nut. Torque values are > all listed in the procedure. > > GV (RV-6A N1GV O-360-A1A, C/S, Flying 736hrs, Silicon Valley, CA) GV, my understanding is that the only time to set the pitch stops on the prop hub is for adjusting static (aircraft stationary) rpm. Once you're in flight the governor controls everything so long as the pitch stops allow enough travel. Randy Lervold ________________________________________________________________________________
Date: Feb 10, 2005
From: GMC <gmcnutt(at)shaw.ca>
Subject: Oil Air Separator
Since nobody has mentioned this as yet I will chime in and say that if you do add a pot scrubber to the air oil separator also add an item on your conditional inspection to check it periodically, un-maintained, they can plug up with sludge and pressurize the crankcase. George in Langley BC ------- In a message dated 2/10/2005 1:50:38 P.M. Pacific Standard Time, TravisHamblen(at)cox.net writes: I have read the suggestions posted here about modifying the homebuilders oil air separator by inserting the stainless steel pot scrubbers. My question is, how does this improve the performance of the separator? What is inside the separator before it is modified? Lastly, how does this thing work? I have heard that it is a gravity type deal, but I don't see how gravity separates the oil, water, and air into separate output tubes. I understand how to do the modification, but just wanted to see if anyone could answer these questions before I cut into the separator. ===================================== I have done this and it really works well. Don't bother with the expensive ones. Just buy the big common inexpensive one (if you have room on the firewall). Wicks carries both the 5/8" and the 3/4" dia hose barb equipped ones. Two offset tubes come into the central canister portion of the separator and the action of getting the air from one tube to the other causes an abrupt change in direction. Anything more massive than the air (oil vapor) keeps going, condenses right against the side of the canister and is ultimately drained out the bottom tap into a drainable receptacle. The theory is sound but the action is imperfect, some oil still gets out thru the tube and ends up on the a/c belly. Adding the pot scrubber gives the action the additional condensing ability it needs to ring the smaller oil aspirate out of the air stream. GV (RV-6A N1GV O-360-A1A, C/S, Flying 736hrs, Silicon Valley, CA) ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Feb 10, 2005
Subject: Re: Oil Air Separator
In a message dated 02/10/2005 3:50:38 PM Central Standard Time, TravisHamblen(at)cox.net writes: how does this improve the performance of the separator? >>> Oil mist from the crankcase vent condenses on the HUGE surface area provided by the many strands of stainless steel of the pot scrubbers as the oily gases flow through it, and slowly runs down to the bottom of the separator. (not advisable to let this drain back into the sump- nasty stuff, could contain bad materials such as water and combustion gas by-products!) I routinely drain at least 2 or 3 tablespoons of oil from my separator at each 50 hour oil change. From The PossumWorks in TN Mark Phillips ________________________________________________________________________________
From: DWENSING(at)aol.com
Date: Feb 11, 2005
Subject: Proper Flap Hinge Pin Installation
In a message dated 2/10/05 11:58:52 PM Eastern Standard Time, Hopperdhh(at)aol.com writes: > Just bend the last inch of the flap hinge pin so that it misses the hole by > > about 1/8 inch. It will not be able to start itself into the hole, but you > > can reach up with a pair of pliers and start it through. That's all I have > > keeping my flap pin in place. > > Dan, Tried that but the aileron hinge bracket hits the flap hinge pin when the aileron is in the up position. At least on the 6 it does. Dale Ensing ________________________________________________________________________________
Date: Feb 10, 2005
From: sarg314 <sarg314(at)comcast.net>
Subject: Re: Oil Air Separator
I'd like to hear from some people who don't have an oil air separator. Are there any such? Not having one clearly saves a little weight and money and makes for a little less clutter under the cowl. Does the oil that gets dumped on the underside of the plane cause any real problem aside from the need to clean it off? -- Tom Sargent, RV-6A, engine. ________________________________________________________________________________
From: "randall" <rv6n6r(at)comcast.net>
Subject: Re: oil cooler hinge at the bottom?
Date: Feb 10, 2005
> It seems to me easier to manage the oil cooler door if it was hinged on the bottom and not the top so it just flops down out of the way and stays there on a windy day. Never seen it done so I must be missing something. Anyone been there done that and have an opinion? > > thx, > lucky I don't think a hinged door is worthwhile regardless of where the hinge is. Mine is hinged on the side and either too much air still blows through (pushing the door open a bit) or else it swirls around the fins because it makes little difference in oil temp at least in winter when I want it to work closed. So even with the door I end up sticking a plate on the front in the winter to block it compeletely, otherwise the OT won't even get up into the green. If I were doing it over I'd make a sliding door that goes up from the bottom and covers the front of the cooler. I saw a picture of such an installation on a -6 somewhere.... Randall Henderson RV-6 ________________________________________________________________________________
From: "randall" <rv6n6r(at)comcast.net>
Subject: Re: Weighty Question
Date: Feb 11, 2005
> Dear Dan, > Very good point, but how much time am I going to spend climbing vs. cruising? > > If weight would be of a concern to you, would you then go 180hp/Hartzell CS, ...or take the other option, a 200hp/FP setup? > (Anyone know the weight difference anyway between these two setups, just curious?) > > So, please pick one of the two options, and tell me why you think one would be better then the other? For MY purposes, I would pick a CS over a larger engine. The reasons include better acceleration, better climb, better deceleration -- overall the plane simply responds to power changes more quickly. It also gives you better performance at high altitudes than FP props typically do. The quicker response to power changes is especially helpful when flying formation, if you do that sort of thing. The weight penalty with my Hartzell CS prop is a factor. The plane doesn't have as light of a feel in aerobatics and maneuvering as a lighter weight RV does. But that's comparing RVs to RVs -- it still beats any factory plane I've flown hands down. And the weight thing can be overcome by lightening your wallet by the amount needed to purchase one of those new lightweight CS props! Bottom line, the CS prop suits the way I fly, but others will have different priorities. Just my .02. Randall Henderson RV-6 ________________________________________________________________________________
From: "Bryan Jones" <rv_8pilot(at)hotmail.com>
Subject: Re: Max PRM adjustment


January 29, 2005 - February 11, 2005

RV-Archive.digest.vol-ql