Re: Re: generator question


Subject:    Re: Re: generator question
From:    Jim Griffin (jgriffint28@cox.net)
Date:    Mon Nov 16 - 7:45 PM
To reinforce Mark's comment about checking the battery, I found that my 
Horizon tach would intermittently shut down and recycle when I had a bad 
battery. This has happened on 2 occasions. 
Jim Griffin


  ----- Original Message ----- 
  From: Yak Pilot 
  To: yak-list@matronics.com 
  Sent: Monday, November 16, 2009 8:34 PM
  Subject: Re: Re: generator question


        Hi Keith, thanks for the compliment.  My professional field is 
indeed electronics, with RF as the strong suite, but let me tell you, 
there are a few guys hanging around this list that are smart enough to 
keep their mouth shut, but never-the-less are highly regarded experts in 
their field.  Rob Rowe is one, and when he opens his mouth, I listen 
closely.  Another gent owns his own company, has a PhD, and develops a 
whole plethora of products.  That said, just about any time in my life I 
feel I am starting to get pretty good at something, I get a lesson in 
humility from someone who is REALLY good.  .  

        Also you're right.  Say a few good words about the USMC, and I 
will always come out of the wood-work.  I have been absent from this 
list for awhile as I have been  going to school on long and short 
baseline interferometry.  Another lesson in how much more math I need.  

        In answer to the original question that dealt with the 
over-voltage condition shutting down the tach.  Hmmm..... seems unlikely 
to me.  The YAK series of aircraft has a built in over-voltage device 
ALREADY.  If you exceed 32 volts, it trips a circuit breaker and removes 
field excitation to the generator, effectively shutting it off.  
Further, even if that was defective, running over 32 volts DC in your 
aircraft for any effective period of time would pretty much boil the 
electrolyte out of your batteries pretty darn quick.  Then we have 
Dennis's comments, which were are as usual, dead on.  Of course you can 
check your actual voltage right in the cockpit with your volt/ammeter!  
Only takes a second to do that.  So couple that check, with the built in 
over-voltage protection our aircraft have, and I have a hard time really 
believing the problem with the tach is an over-voltage condition.  

        That said, there are a lot of other issues that are possible.  I 
would suggest first that the gent check his battery voltage BEFORE he 
goes flying.  After the aircraft has sat for awhile, check it and make 
sure it is 24 volts and not less.  If it is, then he has bad batteries, 
and the generator is going to be trying to constantly charge them.  This 
will result in a higher noise output from the generator.  The more 
current it produces, the more noise it will create.  This is a real 
shotgun comment of course.  But it is a valid test.  

        If I were to make a wild ass guess, it would be that this 
particular tach might indeed be "not quite right".   As in... the people 
that make it already admit  that it has an over-voltage shut-down mode.  
That means two things can make it shut off.  

        1.  An aircraft over-voltage. 
        2.  Something wrong with the over-voltage circuit in the tach 
itself!  

        It might be number 2.  

        Hey, if you really want to know... just do exactly as Dennis 
suggested.  Put a good voltmeter on the DC line (the battery is a good 
place), and measure the voltage before you start, then after with the 
engine run up as far as you want to stand there and get beat to death by 
the prop blast!  But... get it up to about 75% or so at least.  Make 
sure that you watch the voltage come up to between 27-29 VDC and then 
STABILIZE.  In other words, it should reach a top limit and then STOP 
going UP as you increase engine RPM.  If it goes up steadily with engine 
RPM as you pass 75%, then something is bad wrong.  

        Voltage spikes:  Sure Keith, voltage spikes are indeed a bad 
thing, and in fact if you are concerned about them, adding a metal oxide 
varistor, or "trans-sorb" is indeed do-able.  However, voltage spikes 
are typically caused by large inductive loads.  The collapsing magnetic 
fields are the cause... and the biggest cause of those puppy dogs are 
STARTER MOTORS.  Something the Yak happens to be missing!   Honestly I 
can't think of too many inductive loads in a Yak (as in motors and stuff 
like them... INVERTER motor excepted!), so it comes back to the 
generator itself.  Generators don't usually put out nasty spikes, unless 
they are defective.  As in... really bad brushes.   

        Bad brushes could INDEED cause the problem noted with the TACH 
shutting off, but it is really low on my personal list of "could this be 
it?"   Normally if you have brushes THAT bad, you are going to hear it 
in your radio.  

        I've installed the P-1000 Tach on a few aircraft and have never 
seen this problem before, and my off the record personal guess is ... it 
may be the tach... but only if I personally ran all the other tests 
suggested first and they all came back negative.  

        Bottom line Keith, your comment about voltage spikes is 
perfectly true, but not really a concern (in my humble opinion) with the 
YAK model aircraft.  On the other hand, to prove your point as being 
VALID, you might be interested to know that in a lot of CESSNA model 
aircraft, they have two DC bus controls.  MAIN and AVIONICS.   When the 
starter motor is engaged, the AVIONICS BUS is turned OFF, for exactly 
the reason you were concerned about.  

        Best Regards, 

        Mark Bitterlich (writing from my hangar email account)  

        p.s.  Computing phase matched cells with simultanious short and 
long based interferometery is really stretching my remaining gray 
matter.  


        --- On Mon, 11/16/09, keithmckinley <keith.mckinley@townisp.com> 
wrote:


          From: keithmckinley <keith.mckinley@townisp.com>
          Subject: Re: generator question
          To: yak-list@matronics.com
          Date: Monday, November 16, 2009, 9:34 AM


<keith.mckinley@townisp.com>

          Good point Dennis considering when this happens. For the 
record I still think that anything that creates electricity can create a 
voltage spike. Might not trash your stuff outright but overtime will 
ruin it. If I had some fancy EFIS on my plane I'd sure have a surge 
protector on it. 

          Of course I could be wrong!  

          K

            :)

          --------
          Keith McKinley
          700HS
          KFIT


          Read this topic online here:

          http://forums.matronics.co;          (And Get Some AWESOME 
FREE Gifts!); http://;                       -Matt Dralle, List Admin.p; 
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