Re: Rudder etc


Subject:    Re: Rudder etc
From:    Rick Lark (jrlark@bmts.com)
Date:    Mon Nov 16 - 6:38 PM
Hi Vernon

I have searched through AC43-13 numerous times and can't find any torque 
values.  I'll take another look.  The Standard Aircraft Handbook is on 
my X-mas list. 

 I have been involved in balancing the rudder on my Cardinal so I will 
consult our maintenance guy.

I hate to ask stupid questions, but will anyway.  I have a rivet gauge 
but didn't know how to use it.  I get the feeling the little notches are 
to gauge the rivet length that sticks out before you form the shop 
head??

I wish I had asked that question before I riveted the rudder hinges onto 
the spar.  

Thx for your advise.

Regards,  Rick
  ----- Original Message ----- 
  From: Vernon Smith 
  To: RV 10 list 
  Sent: Monday, November 16, 2009 11:36 AM
  Subject: RE: Rudder etc


  Hi Rick,
   
  The torque ranges should be in the Standard Aircraft Handbook and 
AC43-13 Aircraft Inspection, Repair  and Alteration. If you don't have 
copies of these they are very good and useful guides to have on hand.
   
  As for rudder balancing, the plans are a little sparse. There are some 
ranges in the finishing kit's instructions. But it only gives ranges. If 
you know an A&P with a set of Cessna repair manuals threre is a section 
in their manual that outlines how to build a balancing arm and jig. Also 
discusses how to use it. Keep in mind that when you paint it will effect 
the balance as well.
   
  Through out the project you will find some rivets called out in the 
plans are off in length. Just use your rivet gauge before driving if a 
rivet is in question. As the project progresses you will find may times 
by eyeing a rivet you will know if it is too ling or short. Then just 
trade it out for the right length. As for the shop head size the two 
reference books mentioned above should take about the min/max range for 
rivet head size.
   
  Congratulation on your project & enjoy the build,
   
  Vern Smith (#324 Finishing?)       
   

-------------------------------------------------------------------------
-----
  From: jrlark@bmts.com
  To: rv10-list@matronics.com
  Subject: Rudder etc
  Date: Sun, 15 Nov 2009 19:06:12 -0500


  Hi all

  A couple of questions

  1) Where do I find torque values for the #6 structural screws that I 
have used to attach the rudder stops to the lower rudder hinge?

  2) I have just started the rudder and will be adding electric rudder 
trim.  Before I make some serious cuts in the rudder skin I want to do 
some research into how the rudder is balanced, and thus make a few 
calculations.  Where are the instructions about how the rudder is 
balanced?  I only have the empanage kit home at present and I can't find 
anything regarding balancing.

  3)  When I rivetted the lower rudder hinge onto the VS rear spar it 
seems the rivets called out by Vans are a bit short.  Did anyone else 
run into this?  Also it seems some rivets are also too long.  If the 
shop head is the proper diameter, does it matter if it's a little bit 
thicker?

  Sorry for the neophyte type questions but I gotta get this right.

  Thx, Rick
  #40956
  Southampton, Ont


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