RE: Rudder etc


Subject:    RE: Rudder etc
From:    Vernon Smith (planesmith@hotmail.com)
Date:    Mon Nov 16 - 10:07 PM
Hi Rick=2C

OK your first email caught me at work without any reference material. So th
e Standard Aircraft Handbook lists torque values down to an 8-32 which 12-1
5 inch pounds. But not the #6 screws sorry to miss lead you. I also checked
 Van's literature but they only go down to a AN3 (same as a 10-32.) The ran
ge for this is 20-25 inch pounds. I'm afraid this is as close as I have fou
nd.

There are no stupid questions! Just a learning curve we all go through. Bas
ically the holes in the gauge are a go no-go test for the various sized riv
ets. The gauge hole will just fit over the driven shop head with no play fr
om side to side. If it has play then it need a little more driving. If the 
rivet is slightly to big to fit in the hole that is OK. As for gauging the 
thickness=2C you are right that is what the little notch is for. The height
 of the notch represent the minimum head thickness required. Most likely af
ter driving a few thousand rivet that you can just look at a rivet and know
 if it is under or over driven. 

But your original question delt with how thick can a rivet head be. There i
s alot of info on what the perfect rivet should look like but few want to c
omment on what is good enough. The good news is there is a military spec sh
eet that cover this issue and Van's has it on there website the link is: ht
tp://www.vansaircraft.com/public/Specs.htm This reference has saved me many
 sleepless nights!

Enjoy=2C

Vern

From: jrlark@bmts.com
To: rv10-list@matronics.com
Subject: Re: Rudder etc
Date: Mon, 16 Nov 2009 10:07:58 PM PST


Hi Vernon

I have searched through AC43-13 numerous times and can't 
find any torque values.  I'll take another look.  The Standard 
Aircraft Handbook is on my X-mas list. 

 I have been involved in balancing the rudder on my 
Cardinal so I will consult our maintenance guy.

I hate to ask stupid questions=2C but will anyway.  I 
have a rivet gauge but didn't know how to use it.  I get the feeling the 
little notches are to gauge the rivet length that sticks out before you for
m the 
shop head??

I wish I had asked that question before I riveted the 
rudder hinges onto the spar.  

Thx for your advise.

Regards=2C  Rick

  ----- Original Message ----- 
  From: 
  Vernon 
  Smith 
  To: RV 10 list 
  Sent: Monday=2C November 16=2C 2009 11:36 
  AM
  Subject: RE: Rudder etc

Hi Rick=2C

The torque ranges should be in the 
  Standard Aircraft Handbook and AC43-13 Aircraft Inspection=2C Repair  and

  Alteration. If you don't have copies of these they are very good and usef
ul 
  guides to have on hand.

As for rudder balancing=2C the plans 
  are a little sparse. There are some ranges in 
  the finishing kit's instructions. But it only gives ranges. If you 
  know an A&P with a set of Cessna repair manuals threre is a section in 
  their manual that outlines how to build a balancing arm and jig. 
  Also discusses how to use it. Keep in mind that when you paint it 
  will effect the balance as well.

Through out the project you 
  will find some rivets called out in the plans are off in length. Just use

  your rivet gauge before driving if a rivet is in question. As the project

  progresses you will find may times by eyeing a rivet you will know if it 
is 
  too ling or short. Then just trade it out for the right length. As for 
  the shop head size the two reference books mentioned above should take 
  about the min/max range for rivet head size.

Congratulation on 
  your project & enjoy the build=2C

Vern Smith (#324 
  Finishing?)       


  From: jrlark@bmts.com
To: rv10-list@matronics.com
Subject: 
  Rudder etc
Date: Mon, 16 Nov 2009 10:07:58 PM PST


  Hi all
   
  A couple of questions
   
  1) Where do I find torque values for the #6 
  structural screws that I have used to attach the rudder stops to the lowe
r 
  rudder hinge?
   
  2) I have just started the rudder and will be 
  adding electric rudder trim.  Before I make some serious cuts in the 
  rudder skin I want to do some research into how the rudder is balanced=2C
 and 
  thus make a few calculations.  Where are the instructions about how the 
  rudder is balanced?  I only have the empanage kit home at present and I 
  can't find anything regarding balancing.
   
  3)  When I rivetted the lower rudder hinge 
  onto the VS rear spar it seems the rivets called out by Vans are a bit 
  short.  Did anyone else run into this?  Also it seems some rivets 
  are also too long.  If the shop head is the proper diameter=2C does it 
  matter if it's a little bit thicker?
   
  Sorry for the neophyte type questions but I gotta 
  get this right.
   
  Thx=2C Rick
  #40956
  Southampton=2C Ont
   

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