RE: Tips on removal of front window and lessons learned


Subject:    RE: Tips on removal of front window and lessons learned
From:    Perry, Phil (Phil.Perry@netapp.com)
Date:    Thu Nov 19 - 6:57 AM
Has anyone used a Fein Multimaster for the cut?  That has been my plan
up to this point.

I performed a test cut by putting some plexi in the deep freeze and then
cutting it.  No issues.

Phil


-----Original Message-----
From: Bill Mauledriver Watson [mailto:MauleDriver@nc.rr.com] 
Sent: Thursday, November 19, 2009 5:23 AM
To: rv10-list@matronics.com
Subject: Re: Tips on removal of front window and lessons
learned

<MauleDriver@nc.rr.com>

John Gonzalez wrote:
I did my initial fit a couple of weeks ago using a thin cut off wheel on

a die grinder - yep, it melts and that seems like a good thing.  The 
dremel with the new mandrel and the little cutoff wheels works too but 
real slow.

Rounding the corners, especially at the front edge makes a lot of 
sense.  One is tempted to try and flush fit it but Vans suggests that 
isn't necessary - but rounding seems very right as a way to avoid point 
loading.

That'll be my plan for the next fitting session.  Thanks John!

Bill
> One issue not explained is, "How are people cutting the windscreen?"
>  
> I used a cut off wheel. It melts the plastic infront of the cutting.
>  
> Next i used 50-60 grit sanding disk on my Bose electric grinder. This 
> is the kind of grinder that cuts tile, it runs at high RPM. Again, it 
> heats at the same time it taketh away. Watch out for a run away cut 
> off wheel or sanding disk. DO NOT GET DISTRACTED!
>  
> As for getting the windscreen to fit exactly to the canopy frame and 
> fuse, it will never happen. Indeed it takes like two to three 
> hundred on/off sessions of taking little by little off each time.
>  
> One very important point that the manual does not show, ROUND THE 
> CORNERS OFF THE EDGES TO GET RID OF THE POINT LOADS ON THE PLEXI. THE 
> MANUAL SHOWS A SHARP 90 DEGREE ANGLE ON ALL EDGES...I DO NOT AGREE 
> WITH THIS IMAGE.
>  
> John
>  
> > Date: Wed, 18 Nov 2009 13:32:13 -0500
> > From: MauleDriver@nc.rr.com
> > To: rv10-list@matronics.com
> > Subject: Re: Tips on removal of front window and lessons 
> learned
> >
> <MauleDriver@nc.rr.com>
> >
> > I'm ready to do all the glass but I don't completely get the issues
> > involved. Is there more than clamping that is a problem? The crazing
> > in the middle of the wind sheild doesn't seem like a clamping
problem.
> >
> > As I understand it, a warm shop, the right tools, the adhesive of
your
> > choice, a good partner, and ? will lead to success.
> >
> > Bill "all the glass by Christmas" Wat====================
> > _
> >
> >
> >
> *
>
>
> *




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