AeroElectric-List Digest Archive

Sat 02/22/03


Total Messages Posted: 9



Today's Message Index:
----------------------
 
     1. 07:01 AM - Re: Common Ground/Ground power contactor# (Robert L. Nuckolls, III)
     2. 02:15 PM - Re: Fw: amp/volt gauge/ shunts and wiring (Joel Harding)
     3. 02:20 PM - AW: AW: Strobe wireing (Hans - Peter Reusser)
     4. 02:42 PM - Re: Fw: amp/volt gauge/ shunts and wiring (Canyon)
     5. 03:56 PM - Re: AW: Strobe wireing (Werner Schneider)
     6. 04:09 PM - ND alternator modification (Robert L. Nuckolls, III)
     7. 04:23 PM - 12 volts to 28 volts converter (coulter@gci.net)
     8. 07:02 PM - Re: Fw: amp/volt gauge/ shunts and wiring (N823ms@aol.com)
     9. 07:15 PM - Re: Fw: amp/volt gauge/ shunts and wiring (BobsV35B@aol.com)
 
 
 


Message 1


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    Time: 07:01:47 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Common Ground/Ground power contactor#
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 02:35 PM 2/21/2003 -0500, you wrote: >--> AeroElectric-List message posted by: N823ms@aol.com > >Bob: > > You mentioned awhile back about a common ground point for people who >install their batteries in the back such as I will with this Lancair ES. What >device would you use as a common ground point? A simple brass stud (5/16" or larger) with brass nuts and washers could bring your battery (-) leads together. This same stud could be a remote ground for your strobe power supply and rear position light. Other remote devices like pitot heat and tip lights might get a closer ground at the firewall ground . . . in fact, I'd just run them up there anyhow . . . ESPECIALLY the pitot heat which draws a lot of current. It's magneitc effects will be minimized if power and ground wires can stay in close proximity for the furthest practical distance. > Second, you mentioned then to >run 4AWG wire to the front from the battery contactors to the cross-feed >contactor. Since I have abundant amount of welding 2awg cable; would it be ok >to use this vise 4awg. Sure . . . Bob . . .


    Message 2


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    Time: 02:15:23 PM PST US
    Subject: Re: Fwd: amp/volt gauge/ shunts and wiring
    From: Joel Harding <cajole76@ispwest.com>
    --> AeroElectric-List message posted by: Joel Harding <cajole76@ispwest.com> Steve, The E.I. VA1A Volt/Amp instrument, which is the internal shunt model, has two posts on the back that are hooked in series in the B lead between the alternator and the main bus. There are two separate wires that tap into the bus for the voltage reading. Joel Harding On Friday, February 21, 2003, at 12:54 PM, Canyon wrote: > --> AeroElectric-List message posted by: Canyon > <steve.canyon@verizon.net> > > N823ms@undoubtedly.com wrote: >> Electronics International's Voltammeter's will not read from two >> different >> shunts that have different shunt values. > --- > I'm sure Bob will give you the scoop on this, but for my own > clarification, is the EI instrument truly a two in one? That is, it > has two scales, one for voltage and the other for current? If so, are > there 4 terminals, or 3 terminals or what? > > In any event, this kind of ammeter is really a voltmeter anyway. It > reads the voltage across the shunt and reports the value in amps, only > because of the scale provided on the instrument, and is often called an > ammeter. If it also reads voltage, it undoubtedly has at least 3 > terminals and a separate calibration resistor for the voltage scale, > probably internal. > > You may be able to use two shunts quite easily if each has the shunt > value required to read full scale @ 60 A on one and 20 A on the > other. Whether that's wise may also be another matter. And if the > scale is wrong for the two different ammeter values, that might be > problematic -- you might rescale it for % of capacity? > > > _- > ====================================================================== > _- > ====================================================================== > _- > ====================================================================== > _- > ====================================================================== > >


    Message 3


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    Time: 02:20:51 PM PST US
    From: "Hans - Peter Reusser" <hpreusser@tiscalinet.ch>
    Subject: Strobe wireing
    --> AeroElectric-List message posted by: "Hans - Peter Reusser" <hpreusser@tiscalinet.ch> Aha! That makes sense. Go ahead with what you've suggested . . . it will be fine. Do you have access to a source of plastic connectors like the Molex or AMP Mate-n-Lock series? By the way, I got your book dropped the mailbox a few minutes ago. Bob . . . I have no access for the mentioned connectors, but thought of fitting MIL Spec C26482 connectors rated at 700VDC 7,5amps, which I could by from a swiss provider for a resonable price.(I was thinking of connecting the shield of the HF-cable outside the connector.) Would they do the job? Hans-Peter


    Message 4


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    Time: 02:42:10 PM PST US
    From: Canyon <steve.canyon@verizon.net>
    Subject: Re: Fwd: amp/volt gauge/ shunts and wiring
    --> AeroElectric-List message posted by: Canyon <steve.canyon@verizon.net> Joel Harding wrote: >Steve, >The E.I. VA1A Volt/Amp instrument, which is the internal shunt model, >has two posts on the back that are hooked in series in the B lead >between the alternator and the main bus. There are two separate wires >that tap into the bus for the voltage reading. > >Joel Harding --- Hi Joel, If that is the case, it won't work with external shunts at all (without modification). I thought the response he got from E.I. indicated it would work with one external shunt. If it will work with one external shunt, it can be made to work with two, or more, but obviously would require a switch between the them and a scale change to reflect the actual current or a flag on the meter, at least. But, I'm getting confused as to why the question of the mfg would produce the answer he got. Maybe he has a different model #? Maybe I misunderstood the whole thing. :-)


    Message 5


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    Time: 03:56:16 PM PST US
    From: "Werner Schneider" <wernerschneider@compuserve.com>
    Subject: Re: Strobe wireing
    --> AeroElectric-List message posted by: "Werner Schneider" <wernerschneider@compuserve.com> Hans Peter, contact http://www.tycoelectronics.ch, they are the distributor of AMP products in Switzerland and can tell you where to get it. ----- Original Message ----- From: "Hans - Peter Reusser" <hpreusser@tiscalinet.ch> Subject: AW: AW: AeroElectric-List: Strobe wireing > --> AeroElectric-List message posted by: "Hans - Peter Reusser" <hpreusser@tiscalinet.ch> > > > Aha! That makes sense. Go ahead with what you've > suggested . . . it will be fine. Do you have access > to a source of plastic connectors like the Molex or > AMP Mate-n-Lock series? By the way, I got your book > dropped the mailbox a few minutes ago. > > Bob . . . > > I have no access for the mentioned connectors, but thought of fitting MIL > Spec C26482 connectors rated at 700VDC 7,5amps, which I could by from a > swiss provider for a resonable price.(I was thinking of connecting the > shield of the HF-cable outside the connector.) Would they do the job? > > Hans-Peter > >


    Message 6


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    Time: 04:09:03 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: ND alternator modification
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> Bob, I have a question regarding a new B&C Linear regulator as applied to a Nippondenso alternator that I modified to change from internal regulation to external regulation. In this particular model, one side of the field was electrically connected to the B lead instead of ground. I believe all the ND alternators do that . . . Since this connection also provides mechanical support to the brush holder, the only way to isolate the field from the B lead was to install nylon shoulder washers between the terminal and the bolt and mating surfaces. This has allowed me to connect this side of the field to ground. I've run this ground connection through a 10 amp fuse so that if the isolation fails the fuse will blow and now the field will once again have one terminal connected to the B lead instead of ground. Now, the question: If the isolation fails and the field is connected to plus instead of ground, what happens, if anything, to the B&C regulator that is driving the other terminal? The system will shut down and it will not hurt the regulator . . . The ideal situation would be that the alternator shuts down because there is now no current flowing through the field. A bad situation would be reverse current flowing through the regulator causing either a runaway alternator or a failed regulator. That's what will happen . . . If this is a problem, would installing a diode between the regulator and the field cause problems during normal operation? I d prefer not to have a diode there but if necessary I can install one. Not necessary . . . The good news is if the alternator fails it has the same connector as the B&C 60-amp unit (is the B&C unit a rebuilt Nippondenso?) and I have wired it the same way so a B&C will drop right in without any wiring changes needed. B&C starts out with brand new ND alternators and in addition to a similar modification to rewire the field, they balance rotors to about 10x tighter specs than as-produced. This is essential for good bearing life at at the 10,000+ RPM speeds we like to see at cruising speeds on a Lyc. Thanks for all the good advice on your website. It s been most useful in the design of the electrical system for the RV-7A I am building. Thank you for the kind words. I'm pleased that you find the effort useful . . . I'll suggest that you join us on the AeroElectric-List hosted at matronics.com . . . this is a good place for questions like this to be shared along with answers so that others can benefit from the exchange. Bob . . . -------------------------------------------------------- < Throughout history, poverty is the normal condition > < of man. Advances which permit this norm to be > < exceeded -- here and there, now and then -- are the > < work of an extremely small minority, frequently > < despised, often condemned, and almost always opposed > < by all right-thinking people. Whenever this tiny > < minority is kept from creating, or (as sometimes > < happens) is driven out of a society, the people > < then slip back into abject poverty. > < > < This is known as "bad luck". > < -Lazarus Long- > <------------------------------------------------------> http://www.aeroelectric.com


    Message 7


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    Time: 04:23:52 PM PST US
    From: coulter@gci.net
    Subject: 12 volts to 28 volts converter
    --> AeroElectric-List message posted by: coulter@gci.net >--> AeroElectric-List message posted by: "Stephen J. Soule" ><SSoule@pfclaw.com> > >As the owner of a nice 28 volt Bendix-King KY-196, I would like to install >it in my 12 volt RV-8 under construction. Where could I buy a device to step >up the voltage from 12 to 28 volts, ************************************ Stephen - You did not say how much power you needed. If you are looking for 3A at 28V continous, try vicorpower.com. Here are a couple of suggestions: http://www.vicr.com/products/datasheets/ds_vi-200.pdf P/N VI-J0L-EX-F2 http://www.vicr.com/products/datasheets/ds_vi-j00.pdf P/N VI-J0L-EX-F2 12V input 28V output (24V available) -10C to +100C operating (-40C or colder, storage temp available for us that need it) 75W output heatsink, 1" fin mod (heatsink) 80% to 85% efficiency (likely close to 85% at full load) Either of the two units I suggested is rated for 75W. I suspect you would want the heatsink option. The smaller one of the two (second one listed) is 3 oz without the heatsink. I did not run any of the heat transfer calcs on these modules. However, I did run the heat transfer calcs on their 2nd generation, 400W modules (not suitable for your application (12V input not available) and the best I can get with heatsinked, natural convection is 150W. I would highly suggest you check their applications data - lots available on their site - for power output with natural convection. I have some of their other power supplies and it is good looking industrial grade equipment - nothing second rate about it. I don't know what the prices are for the suggested modules, but the quoted prices for the 400W module I am looking at buying is $220 in single quanities. Could be the 75W modules are reasonable and, if the price is reasonable, but one isn't enough, they parallel easily. I don't know that I would tell them I was building airplanes - probably something like I was prototyping mobile equipment systems, which of course, is true. If you call and get some prices, let us know. If you need less current, I know of some other options. carl


    Message 8


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    Time: 07:02:31 PM PST US
    From: N823ms@aol.com
    Subject: Re: Fwd: amp/volt gauge/ shunts and wiring
    --> AeroElectric-List message posted by: N823ms@aol.com In a message dated 02/22/2003 4:43:19 PM Central Standard Time, steve.canyon@verizon.net writes: > Joel Harding wrote: > >Steve, > >The E.I. VA1A Volt/Amp instrument, which is the internal shunt model, > >has two posts on the back that are hooked in series in the B lead > >between the alternator and the main bus. There are two separate wires > >that tap into the bus for the voltage reading. > > > >Joel Harding > --- > The EI gauge I got from EI is the VA-1A-50. this is the external shunt model and requires a S-50 shunt which is the 100mv/100AMP. Bench tested it today, works just as advertised. Ed SIlvanic


    Message 9


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    Time: 07:15:08 PM PST US
    From: BobsV35B@aol.com
    Subject: Re: Fwd: amp/volt gauge/ shunts and wiring
    --> AeroElectric-List message posted by: BobsV35B@aol.com In a message dated 2/22/03 9:03:28 PM Central Standard Time, N823ms@aol.com writes: > The EI gauge I got from EI is the VA-1A-50. this is the external shunt model > > and requires a S-50 shunt which is the 100mv/100AMP. Bench tested it today, > > works just as advertised. > > Ed SIlvanic > Good Evening Ed, For what it's worth, I have an EI VA-1A-50 with a three way switch and three shunts which allows me to check my Battery buss, Primary Alternator buss and my B&C Standby Alternator buss. Works like a charm! Happy Skies, Old Bob




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