AeroElectric-List Digest Archive

Wed 03/26/03


Total Messages Posted: 22



Today's Message Index:
----------------------
 
     1. 06:23 AM - Re: starter considerations with EFIS/one and FADEC (Stucklen, Frederic IFC)
     2. 06:23 AM - Re: Is this a "good" battery for the price? (Robert L. Nuckolls, III)
     3. 06:57 AM - Noise Filter Questions (William Yamokoski)
     4. 07:12 AM - alternator (KahnSG@aol.com)
     5. 07:13 AM - Re: Re: starter considerations with EFIS/one and FADEC (Wendell & Jean Durr)
     6. 07:47 AM - Re: Noise Filter Questions (Robert L. Nuckolls, III)
     7. 07:51 AM - Re: Hot Little Torch (Denis Walsh)
     8. 08:35 AM - Re: alternator (Paul Messinger)
     9. 09:23 AM - Fw: Wiring Diagram Questions (Rick Fogerson)
    10. 10:37 AM - Re: Noise Filter Questions (William Yamokoski)
    11. 11:28 AM - Off Topic - cowl fasteners (Julia)
    12. 01:26 PM - Hinge pin/Radio interference (Scott Bilinski)
    13. 01:38 PM - Re: Noise Filter Questions (Robert L. Nuckolls, III)
    14. 01:40 PM - Re: Hot Little Torch (Robert L. Nuckolls, III)
    15. 03:00 PM - Re: Fw: Wiring Diagram Questions (Robert L. Nuckolls, III)
    16. 03:06 PM - Re: Hinge pin/Radio interference (Robert L. Nuckolls, III)
    17. 03:12 PM - Re: OV warning pin on LR3B-14 (Howard Ogle)
    18. 03:53 PM - Re: alternator (Robert L. Nuckolls, III)
    19. 07:51 PM - Re: ... and burnt alternators (Mike Lehman)
    20. 08:00 PM - Re: Stereo Wirin' (Mike Lehman)
    21. 08:51 PM - Re: Re: OV warning pin on LR3B-14 (Robert L. Nuckolls, III)
    22. 11:39 PM - Re: OV warning pin on LR3B-14 (Howard Ogle)
 
 
 


Message 1


  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 06:23:51 AM PST US
    From: "Stucklen, Frederic IFC" <Fred.Stucklen@UTCFuelCells.com>
    Subject: RE: starter considerations with EFIS/one and FADEC
    --> AeroElectric-List message posted by: "Stucklen, Frederic IFC" <Fred.Stucklen@UTCFuelCells.com> Tim, This is essentially what I have done with the power to the dual electronic ignition system that I've installed on my new RV-6A. I have a dual battery electrical system. The Aux battery contactor is always open during engine start, thereby assuring that that electronic ignitions always get 12 V, and do not see any voltage spike on the main battery. Once started, the Aux battery will switch onto the bus if it's contact control switch is in the "Auto" position (it also has an "OFF" and an "ON" position...). Also, once the engine is started, oil pressure switches connect each ignition system (via a diode) to both batteries. So even if both battery contactors are turned "OFF", the engine continues to run...... I'll be glad to share this circuit with the list if anybody is interested....... Fred Stucklen RV-6A N926RV Reserved From: TimRhod@aol.com Bob and others: Ive been thinking of solutions to some of the things=A0 we have been discussing concerning voltage drop when starting FADEC engines. Also concern over voltage spikes=A0 or low voltage problems with the EFIS/ONE=A0 during starting.=A0 Here is what I came up with.=A0 Using Z-14 DBDA=A0 Put all avionics one one=20bus. from main=20bus through diode and avionics master switch. Second from Alternate bus through diode and avionics secondary master switch. Master switches are included in case EFIS systems need isolated as Greg Ricktor seems to think they should be. Third and fourth essential feeds from main batt buss and alternate batt buss on one switch that would choose one or the other.=A0 Cross feed contactor will not have starter switch included. Starter switch will be seperate. Here is how I envision it working.=A0 During start up sequence the avionics bus can be feed through the alternative electrical system. So the Efis/One is powered up from that source. Also the FADEC ignition is powered from the Alternate battery. The main battery is used to start the engine The cross feed is kept open at this point so the two electrical systems never affect each other. If you needed both batteries to start you would not turn on avionics bus until engine started. You wouldnt have you oil pressure immediatly but this shouldnt be a common occurance to need both batteries for starting. It seem to me that this allows the Efis/One and the FADEC ing. to be at 12.5 volts continually during engine start-up.=A0 What do you think?


    Message 2


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 06:23:52 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Is this a "good" battery for the price?
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 07:48 PM 3/25/2003 -0800, you wrote: >--> AeroElectric-List message posted by: "Tom..." <tsled@pacbell.net> > >Hiya Mr. Bob, > >I found these battries what do you think of the last one, the surplus >"HAWKER G13EP" they actually weigh 10.8 Lbs. at: > >http://surplusev.com/ > >I got two including shipping to me for $60.oo total ! What do ya think for >the price. It's a very good price for this product. I would run capacity tests to make sure they're okay (there is some but a very small risk that 'surplus' inventory is also abused inventory). With this technology, odds are in your favor that they're an excellent buy. Bob . . .


    Message 3


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 06:57:36 AM PST US
    From: "William Yamokoski" <yamokosk@lmc.cc.mi.us>
    Subject: Noise Filter Questions
    --> AeroElectric-List message posted by: "William Yamokoski" <yamokosk@lmc.cc.mi.us> Hi Folks, I've admitted defeat in my hunt for radio noise, and am putting together one of Bob's noise filters. I'm using the Microair radio and Flightcom 430 intercom. I'm making an assumption that a good choice for the source of the noise is the essential bus to which both devices are independantly connected. I intend to place the filter between the bus and the devices, yellow wire connected to the bus as per Bob's diagrams. If the bus is the source of the noise, it will no doubt be effecting both the radio and the intercom. Can I feed both of these devices from one filter (which would result in both devices being connected to one fuse)or do I need a separate filter for each device? Is there anything to worry about re: physical location of the filter? Thanks for any ideas on this. Oh...one other question...if this filter doesn't help, can I get a volunteer to take me out back and shoot me? Thanks again. Bill Yamokoski, Glastar N4970Y have about 70 hours


    Message 4


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 07:12:10 AM PST US
    From: KahnSG@aol.com
    Subject: alternator
    --> AeroElectric-List message posted by: KahnSG@aol.com The only problem we have with burning is the Mitsubishi alt. used on Ford Tempo, Taurus and Thunderbird. The other CS series GM and most other Ford alternators are all american made. The ND alternator is very dependable and generally lasts 100,000 to 150,000 miles. Steve Springfield Auto Parts Co., Inc.


    Message 5


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 07:13:34 AM PST US
    From: "Wendell & Jean Durr" <legacy147@cableone.net>
    Subject: Re: RE: starter considerations with EFIS/one and FADEC
    --> AeroElectric-List message posted by: "Wendell & Jean Durr" <legacy147@cableone.net> I for one would be interested in Mr. Stucklen's ideas.


    Message 6


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 07:47:00 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Noise Filter Questions
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 09:55 AM 3/26/2003 -0500, you wrote: >--> AeroElectric-List message posted by: "William Yamokoski" ><yamokosk@lmc.cc.mi.us> > >Hi Folks, > I've admitted defeat in my hunt for radio noise, and am putting >together one of Bob's noise filters. I'm using the Microair radio and >Flightcom 430 intercom. I'm making an assumption that a good choice >for the source of the noise is the essential bus to which both devices >are independantly connected. I intend to place the filter between the >bus and the devices, yellow wire connected to the bus as per Bob's >diagrams. If the bus is the source of the noise, it will no doubt be >effecting both the radio and the intercom. Can I feed both of these >devices from one filter (which would result in both devices being >connected to one fuse)or do I need a separate filter for each device? >Is there anything to worry about re: physical location of the filter? >Thanks for any ideas on this. Oh...one other question...if this filter >doesn't help, can I get a volunteer to take me out back and shoot me? >Thanks again. >Bill Yamokoski, Glastar N4970Y have about 70 hours Have you determined that the noise is indeed coming into your affected systems via the 14v bus? What kind of noise are you hearing and what tests have you conducted to determine how it's getting into your radio? Bob . . .


    Message 7


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 07:51:58 AM PST US
    Subject: Re: Hot Little Torch
    From: Denis Walsh <denis.walsh@attbi.com>
    --> AeroElectric-List message posted by: Denis Walsh <denis.walsh@attbi.com> > --> AeroElectric-List message posted by: Julia <wings97302@yahoo.com> > > > I was in Radio Shack today and picked up one of their Mini Butane-Powered > Soldering Irons - #64-2188 - for $19.99. WOW what a neat tool! I highly > recommend getting one of these. I have no patience for waiting for a > soldering iron to warm up - I was using a full sized plumbers torch. That > worked fine for all but small items like the potentiometer on the light dimmer > (no longer a potentiometer) - but this torch is really slick. It comes with a > blow torch tip (which I plan to use) and then a soldering tip. The flame is > very small and has pin point accuracy - i'm impressed - go get one! > > > > Ditto. I bought one after almost being stranded 1500 NM from home with some wires needing solder. Just the thing for the traveling tool kit. Denis


    Message 8


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 08:35:39 AM PST US
    From: "Paul Messinger" <paulm@tenforward.com>
    Subject: Re: alternator
    --> AeroElectric-List message posted by: "Paul Messinger" <paulm@tenforward.com> Interesting, as my local junk yard research is the (not good) bin is full of ND alternators where the sliprings are worn out from external dirt. But then I was only looking for small frame alternator to consider. Perhaps its a local issue with dirt?? Paul > --> AeroElectric-List message posted by: KahnSG@aol.com > > > The only problem we have with burning is the Mitsubishi alt. used on Ford > Tempo, Taurus and Thunderbird. > The other CS series GM and most other Ford alternators are all american made. > The ND alternator is very dependable and generally lasts 100,000 to 150,000 > miles. > > Steve > Springfield Auto Parts Co., Inc.


    Message 9


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 09:23:10 AM PST US
    From: "Rick Fogerson" <rickf@cableone.net>
    Subject: Fw: Wiring Diagram Questions
    --> AeroElectric-List message posted by: "Rick Fogerson" <rickf@cableone.net> ----- Original Message ----- From: Rick Fogerson Subject: Fw: Wiring Diagram Questions Hi Bob, I sent this while you were gone so I'll try again. Rick Fogerson ----- Original Message ----- From: Rick Fogerson Subject: Wiring Diagram Questions Hi Bob, I'm finalizing my wiring diagram and getting ready to order starter, alternator, voltage reg, etc. from B&C. I noticed on Fig Z-11 that a 5A CB is wired between the Bat/Alt Mstr Sw and the Alternator Field terminal. As far as I can tell it is not on any other diagram. Is the CB necessary in my situation and/or under what conditions? I remember on the RV-6 wiring diagram you made for me back in 1996, I had two or three big yellow in-line fuse holders on the firewall among the contactor wires. Sorry, I don't remember exactly what wires, just a bunch of yellow holders in that area. I was just curious why I don't see any in lines on the present diagrams? Last question: B&C sells two push to start sw's. An S895-1 with bare terminals and according to B&C a 501-200-1 with soldiered wires, veristor across the terminals, and potted in back. I'm not familiar with the latter and wanted your opinion of it. Thanks, Rick Fogerson RV3 finish kit Boise, ID


    Message 10


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 10:37:49 AM PST US
    From: "William Yamokoski" <yamokosk@lmc.cc.mi.us>
    Subject: Re: Noise Filter Questions
    --> AeroElectric-List message posted by: "William Yamokoski" <yamokosk@lmc.cc.mi.us> Hi Bob, Thanks for the reply. I was sort of thinking that the filter might function as a very cheap diagnostic device if nothing else. If I insert in between the bus and the radio, and things improve, great. If they don't improve, I've learned something. With the engine off I hear something every time I throw a switch, from a low hum when turning on the gps to a very nice musical chirping when the strobes are turned on. With the engine running, I'm getting a rapid stocatto noise that varies in frequency with engine rpm. When I depress the PTT switch I hear the stocatto noise very loudly. People listening to my transmissions report hearing the same. If nav lights and strobes are off, the stocatto isn't always present, and is less loud when present. I hear others' transmission perfectly fine. I'm using a Subaru engine, which has a computer controlling it. I'm not sure if that can be part of this situation or not. So...can I run two devices off one filter :) Thanks again Bill Yamokoski


    Message 11


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 11:28:32 AM PST US
    From: Julia <wings97302@yahoo.com>
    Subject: Off Topic - cowl fasteners
    --> AeroElectric-List message posted by: Julia <wings97302@yahoo.com> Hello Im working to install my engine cowl and I got the Skybolt.com cowl installation kit (on sale now 30% off - and no I don't work for them). I cannot emphasize enough how much I would recommend this kit. I was not looking forward to the cowl at all with this kit it sounds easy. I cut the heck out of my engine baffles to allow my top cowl to fit nicely. I took off my exhaust system. Im going to get the top and bottom cowl to fit together nicely first This I can do on a workbench. Next I will fit the bottom onto the firewall and then the top it sure sounds easy with these fasteners. They certainly are not cheap but I am convinced the finished product will be significantly better. Piano hinge is for pianos. ---------------------------------


    Message 12


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 01:26:58 PM PST US
    From: Scott Bilinski <bilinski@kyocera-wireless.com>
    Subject: Hinge pin/Radio interference
    --> AeroElectric-List message posted by: Scott Bilinski <bilinski@kyocera-wireless.com> I have heard of situations where a rattling hinge pin can cause radio interference. Is this possible? Scott Bilinski Eng dept 305 Phone (858) 657-2536 Pager (858) 502-5190


    Message 13


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 01:38:17 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Noise Filter Questions
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 01:34 PM 3/26/2003 -0500, you wrote: >--> AeroElectric-List message posted by: "William Yamokoski" ><yamokosk@lmc.cc.mi.us> > >Hi Bob, > Thanks for the reply. I was sort of thinking that the filter might >function as a very cheap diagnostic device if nothing else. If I >insert in between the bus and the radio, and things improve, great. If >they don't improve, I've learned something. Get a couple of 6v lantern batteries (Wallmart will sell you a battery AND a flashlight for less $ than a battery alone) to hook in series for 12v. Run first one, then other then both devices from battery and see what effect it has on your observed interference. IF the noise goes away, you may well be advised to add the filter . . . but I'm skeptical. > With the engine off I hear something every time I throw a switch, >from a low hum when turning on the gps to a very nice musical chirping >when the strobes are turned on. With the engine running, I'm getting a >rapid stocatto noise that varies in frequency with engine rpm. When I >depress the PTT switch I hear the stocatto noise very loudly. People >listening to my transmissions report hearing the same. If nav lights >and strobes are off, the stocatto isn't always present, and is less loud >when present. I hear others' transmission perfectly fine. It's very unusual for one to have such a combination and variety of antagonists. I'm suspecting something in system assembly and/or architecture. Let's do the battery test first. > I'm using a Subaru engine, which has a computer controlling it. >I'm not sure if that can be part of this situation or not. Could be a contributor . . . fuel injectors and fuel pumps have some degree of noise generating ability but the fact that you hear all these other things suggests a more basic problem. The vast majority of airplanes turn out noise free from the get-go if all the rudimentary rules are followed. Let's do some detective work before you break out hammers-n-saws . . . Bob . . .


    Message 14


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 01:40:11 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Hot Little Torch
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 08:50 AM 3/26/2003 -0700, you wrote: >--> AeroElectric-List message posted by: Denis Walsh <denis.walsh@attbi.com> > > > --> AeroElectric-List message posted by: Julia <wings97302@yahoo.com> > > > > > > I was in Radio Shack today and picked up one of their Mini Butane-Powered > > Soldering Irons - #64-2188 - for $19.99. WOW what a neat tool! I highly > > recommend getting one of these. I have no patience for waiting for a > > soldering iron to warm up - I was using a full sized plumbers torch. That > > worked fine for all but small items like the potentiometer on the light > dimmer > > (no longer a potentiometer) - but this torch is really slick. It comes > with a > > blow torch tip (which I plan to use) and then a soldering tip. The > flame is > > very small and has pin point accuracy - i'm impressed - go get one! > > > > > > > > > >Ditto. I bought one after almost being stranded 1500 NM from home with some >wires needing solder. Just the thing for the traveling tool kit. got one in the toolbox at my desk at RAC . . . lets you do things a long way from ac power mains . . . Bob . . .


    Message 15


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 03:00:22 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Fw: Wiring Diagram Questions
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> >Hi Bob, >I sent this while you were gone so I'll try again. >Rick Fogerson >----- Original Message ----- >From: Rick Fogerson >To: aeroelectric-list >Subject: Wiring Diagram Questions > > >Hi Bob, > >I'm finalizing my wiring diagram and getting ready to order starter, >alternator, voltage reg, etc. from B&C. > >I noticed on Fig Z-11 that a 5A CB is wired between the Bat/Alt Mstr Sw >and the Alternator Field terminal. As far as I can tell it is not on any >other diagram. Is the CB necessary in my situation and/or under what >conditions? A circuit breaker is shown for all alternator field/control circuits utilizing crowbar ov protection . . . the crowbar module's proper operation depends on the use of this breaker. It appears on all diagrams. A fuse could be used but since there are system situations that can nuisance trip the crowbar ov protection, this is the one circuit protective device that I recommend be in reach of the pilot. It shows on all of our suggested switch layouts at http://216.55.140.222/articles/switchpanel/swpanel.pdf >I remember on the RV-6 wiring diagram you made for me back in 1996, I had >two or three big yellow in-line fuse holders on the firewall among the >contactor wires. Sorry, I don't remember exactly what wires, just a bunch >of yellow holders in that area. I was just curious why I don't see any in >lines on the present diagrams? Those fuse holders were determined to be too fragile for use in airplanes. I ended up taking most of them back when the customer had problems with 'em. If you NEED a single, in-line fuse consider: http://www.aeroelectric.com/Catalog/ckrtprot/ckrtprot.html#ifh-2 >Last question: B&C sells two push to start sw's. An S895-1 with bare >terminals and according to B&C a 501-200-1 with soldiered wires, veristor >across the terminals, and potted in back. I'm not familiar with the >latter and wanted your opinion of it. Use the first one. It comes with no MOV installed. The MOV's turned out to be a bad idea . . . at least not as good as using a diode across the contactor. The part number with MOV installed is part of an STC'd kit that Bill sells. It should probably be modified but it's so much hassle . . . well, we've all heard that story before. Bob . . . |-------------------------------------------------------| | The man who does not read good books has no advantage | | over the man who cannot read them. | | - Mark Twain | |-------------------------------------------------------|


    Message 16


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 03:06:26 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Hinge pin/Radio interference
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 01:24 PM 3/26/2003 -0800, you wrote: >--> AeroElectric-List message posted by: Scott Bilinski ><bilinski@kyocera-wireless.com> > >I have heard of situations where a rattling hinge pin can cause radio >interference. Is this possible? > > >Scott Bilinski >Eng dept 305 >Phone (858) 657-2536 >Pager (858) 502-5190 ANY relatively loose joint carrying a current can and will generate some degree of radio noise. Hinges, loose mounting brackets, etc. will do it. Now comes the issue of why does a hinge carry current? In some cases, p-static current is enough to be a detectable problem. I recall reading about a rudder hinge that only caused radio noise at night! Seems that white nav light bulb grounded through hinge which was right next to VOR antenna cat-whiskers on vertical fin cap. A few years ago, a popular myth circulated around the OBAM grapevine about putting bonding straps across all surface hinges on every airplane, including composites. Except for the obvious rudder nav light situation, I doubt the usefulness of this . . . but it sure doesn't hurt anything either. Keeps pink elephants away too . . . Bob . . .


    Message 17


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 03:12:19 PM PST US
    From: Howard Ogle <pub@macrotechcorp.com>
    Subject: Re: OV warning pin on LR3B-14
    --> AeroElectric-List message posted by: Howard Ogle <pub@macrotechcorp.com> Bob, In a previous post you wrote: > It's sorta open collector . . . one of the requirements I had for > configuring the output stage was that the warning lamp should illuminate > IF power were entirely removed from the regulator. To get the output > transistor to turn on using only continuity between the bus and a > warning lamp, I put a resistor from collector to base to create a > level of artificial leakage . . . no problem with .08A lamps but > it will cause problems with LEDs . . . you need to add a pull up > resistor that mimics the current draw of an incandescent lamp. > Try adding 200 ohm, 1 watt resistor between terminals 5 (lamp) > and 3 (lv sense). This should pull up firmly on pin 5 when the > lamp should be off and swamp out the effects of the "leakage" > resistor inside. I understand what you said. However, I would like a little clarification. Like some others, I am using a low current indicator (LED like). Additionally, I would like to be able to test (monitor) my indicator(s) circuit. In order to test my indicator circuits, I plan to use an active low "push-to-test" switch that pulls the various indicator circuits low (0.7V) using diodes to isolate the individual circuits. So, the question comes up; Should I just simply view pin 5 of the LR3B as an NPN transistor with a base to collector resistor? Is there any high side leakage on pin 5? As such, should I assume, during a LV condition with the 200 ohm resistor installed as described above, that pin 5 will not pull all the way to ground if the voltage on pin 3 (OV_SENSE) goes to zero or very low? I've left out exact voltages. Because, I'd expect the value(s) to be dependent upon the transistor's gain and value of the internal collector to base resistor. I don't see any problem with the way LR3 works. It's excellent. I'm just trying to understand and anticipate what I need to make my stuff work properly. Is there any problem with my external indicator and monitoring circuit pulling pin 5 low (open collector low)? Will LR3 continue to "regulate" during such a condition? If things are the way I've tried to describe (clarify), I would think this to be O.K. BTW, I may be glad I found this post. Originally, I was going to feed pin 3 (OV_SENSE) through a 10K resistor. However, it sounds like this would be bad. A 10K resistor obviously won't work with the 200 ohm fix described above. Also, is pin 3 more than just a high impedance voltage sense? If so, how much current draw should I expect on this pin, even if it is only milliamps? The earlier thread was based upon the LR3B-14. Is the same true for the LR3C-14?


    Message 18


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 03:53:43 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: alternator
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 08:33 AM 3/26/2003 -0800, you wrote: >--> AeroElectric-List message posted by: "Paul Messinger" ><paulm@tenforward.com> > >Interesting, as my local junk yard research is the (not good) bin is full of >ND alternators where the sliprings are worn out from external dirt. But then >I was only looking for small frame alternator to consider. Perhaps its a >local issue with dirt?? > >Paul This is how I would expect this alternator to fail most often. In spite of small diameter slip rings (very low surface velocity under the brushes) I belive the slip rings are the most vulnerable feature of the design. It's an dry-running, sliding-parts-interface relatively open to operating atmosphere. If the rotors are balanced very carefully to favor bearing life at typical running speeds on a Lycoming, then the demonstrated service life of this alternator as a B&C product is understandable. Return rate on this alternator for reasons other than user induced damage is virtually non-existent. There must be a couple thousand in service since they were introduced at B&C about 12 years ago. (Dave in Wichita, do you ever recall seeing a return for wear-out or failure? I haven't talked with Bill about this issue for several years now . . . the answer was always the same. I'll ask him what the current record is next time I talk to him.) I think the B&C/ND service record stands head and shoulders above the service record of ANY brand alternator on ANY airplane . . . Bob . . .


    Message 19


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 07:51:54 PM PST US
    From: "Mike Lehman" <LehmansMtl@netzero.com>
    Subject: Re: ... and burnt alternators
    --> AeroElectric-List message posted by: "Mike Lehman" <LehmansMtl@netzero.com> "We also see many burned alternators from cars. Mostly the the diode assy. and reg. in CS130 and CS144 series Delco. (late 1980's and up GM) The B lead connector burns up on the Ford int. reg. alternators quite often, including enough fire to melt other wiring that is close to the alt. Steve Springfield Auto Parts Co., Inc." The CS130 diode block life is so poor in auto service that I carry a spare alternator in the trunk. I now seem to be getting better life with the Transpo DR4000 diode block and a cooling air blast tube (from front of rad). To the lister who wrote that he must use this alternator on his aircraft, note that even though rated at 105 amps, the CS130 gets very hot at only 40 amps output. And, I've seen re-built CS130 alternators sold with a printed warning to never use this alternator with a low battery ... Mike


    Message 20


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 08:00:15 PM PST US
    From: "Mike Lehman" <LehmansMtl@netzero.com>
    Subject: Re: Stereo Wirin'
    --> AeroElectric-List message posted by: "Mike Lehman" <LehmansMtl@netzero.com> --> AeroElectric-List message posted by: Mark Phillips <ripsteel@edge.net> > I usually put a toggle switch next to the jack to flip > between stereo and monaural operation. That's what I was looking for- the obvious solution! (duh- now publicly obvious why the big bux elude me!!!) Thank you sir... Mark Phillips - do not archive - The instructions for a stereo intercom I use advises to simply leave mono headphone plugs one click out from fully inserted. The only 'down side', I've noticed is selection of OFF or 'radio' on the intercom (or intercom failure) then requires the mono headphone plug to be fully inserted. Mike


    Message 21


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 08:51:52 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: OV warning pin on LR3B-14
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 03:08 PM 3/26/2003 -0800, you wrote: >--> AeroElectric-List message posted by: Howard Ogle <pub@macrotechcorp.com> > >Bob, > >In a previous post you wrote: > > It's sorta open collector . . . one of the requirements I had for > > configuring the output stage was that the warning lamp should >illuminate > > IF power were entirely removed from the regulator. To get the output > > transistor to turn on using only continuity between the bus and a > > warning lamp, I put a resistor from collector to base to create a > > level of artificial leakage . . . no problem with .08A lamps but > > it will cause problems with LEDs . . . you need to add a pull up > > resistor that mimics the current draw of an incandescent lamp. > > Try adding 200 ohm, 1 watt resistor between terminals 5 (lamp) > > and 3 (lv sense). This should pull up firmly on pin 5 when the > > lamp should be off and swamp out the effects of the "leakage" > > resistor inside. > >I understand what you said. However, I would like a little >clarification. > <snip> >BTW, I may be glad I found this post. Originally, I was going to feed >pin 3 (OV_SENSE) through a 10K resistor. However, it sounds like this >would be bad. A 10K resistor obviously won't work with the 200 ohm fix >described above. Also, is pin 3 more than just a high impedance voltage >sense? If so, how much current draw should I expect on this pin, even if >it is only milliamps? > >The earlier thread was based upon the LR3B-14. Is the same true for the >LR3C-14? Yes, the lamp driver is the same throughout the product's evolution. But why are you hooking this lamp to a PTT circuit? LEDs never go bad and the light gets tested every preflight when you turn on the battery master. Testing the light as you've proposed only tests the light which is always going to be good . . . turning the alternator off will drop the bus voltage which should get you a warning light in a few seconds . . . this tests the entire LV warning system. Bob . . .


    Message 22


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 11:39:08 PM PST US
    From: Howard Ogle <pub@macrotechcorp.com>
    Subject: Re: OV warning pin on LR3B-14
    --> AeroElectric-List message posted by: Howard Ogle <pub@macrotechcorp.com> >At 03:08 PM 3/26/2003 -0800, you wrote: >>--> AeroElectric-List message posted by: Howard Ogle <pub@macrotechcorp.com> >> >>Bob, >> >>In a previous post you wrote: >> > It's sorta open collector . . . one of the requirements I had for >> > configuring the output stage was that the warning lamp should >>illuminate >> > IF power were entirely removed from the regulator. To get the output >> > transistor to turn on using only continuity between the bus and a >> > warning lamp, I put a resistor from collector to base to create a >> > level of artificial leakage . . . no problem with .08A lamps but >> > it will cause problems with LEDs . . . you need to add a pull up >> > resistor that mimics the current draw of an incandescent lamp. >> > Try adding 200 ohm, 1 watt resistor between terminals 5 (lamp) >> > and 3 (lv sense). This should pull up firmly on pin 5 when the >> > lamp should be off and swamp out the effects of the "leakage" >> > resistor inside. >> >>I understand what you said. However, I would like a little >>clarification. >> > > <snip> > > >>BTW, I may be glad I found this post. Originally, I was going to feed >>pin 3 (OV_SENSE) through a 10K resistor. However, it sounds like this >>would be bad. A 10K resistor obviously won't work with the 200 ohm fix >>described above. Also, is pin 3 more than just a high impedance voltage >>sense? If so, how much current draw should I expect on this pin, even if >>it is only milliamps? >> >>The earlier thread was based upon the LR3B-14. Is the same true for the >>LR3C-14? > > Yes, the lamp driver is the same throughout the product's > evolution. But why are you hooking this lamp to a PTT circuit? > LEDs never go bad and the light gets tested every preflight > when you turn on the battery master. Testing the light as you've > proposed only tests the light which is always going to be good > . . . turning the alternator off will drop the bus voltage > which should get you a warning light in a few seconds . . . > this tests the entire LV warning system. > > Bob . . . Yes, I'm aware that LEDs don't burn out and that such a circuit would only be testing the LV LED. (I'm an EE.) However, I do have my reasons for wanting to do this: 1) My annunciators is a cluster of Honeywell AML45 series indicators. In addition to main and aux bus LV warning, there are other items including gear status, motor status, crossfeed, etc. At least two of the circuits have relay circuits that get tested when the PTT is activated. Plus, a portion of the gear wiring gets tested, as well. I could just have the PTT light up only the LEDs that have "testable" circuits. But, from a user (pilot) standpoint, I feel it is better to have a PTT simply light up all indicators. Thus, the pilot does not have to stop and think... "Hum, engine is off.. therefore only this one, that one and that one should be on." Or, "Hum, engine is on... therefore this one, that one and not that one, etc.". I'm just trying to keep the operational chores simple. In other words, no thinking is required. Unless, one of the indicators does NOT light up. 2) My annunciators are also on a high side dimmer circuit that auto adjusts for ambient light. At the same time, you can adjust it manually, as well. Although, I'm tweaking the limit of dimming so they are still somewhat visible in daylight. In any case, I would like to have the PTT for allowing the pilot to verify the dimmer setting. The additional wiring and a few diodes is negligible. I don't see where practical reliability is compromised. A failure of any of the PTT circuits does not present any real hazard to the flight. Most of us are already accustomed to PTT. So, why not have the user interface light all indicators, not just the few that are really being tested beyond the LEDs. Plus, it's a reminder and method to check the warning light dimmer setting. Not necessarily related to the "test" circuit discussed above, but, What is the expected current draw on pin 3 (OV_Sense)? Howard




    Other Matronics Email List Services

  • Post A New Message
  •   aeroelectric-list@matronics.com
  • UN/SUBSCRIBE
  •   http://www.matronics.com/subscription
  • List FAQ
  •   http://www.matronics.com/FAQ/AeroElectric-List.htm
  • Full Archive Search Engine
  •   http://www.matronics.com/search
  • 7-Day List Browse
  •   http://www.matronics.com/browse/aeroelectric-list
  • Browse AeroElectric-List Digests
  •   http://www.matronics.com/digest/aeroelectric-list
  • Browse Other Lists
  •   http://www.matronics.com/browse
  • Archive Downloading
  •   http://www.matronics.com/archives
  • Photo Share
  •   http://www.matronics.com/photoshare
  • Other Email Lists
  •   http://www.matronics.com/emaillists
  • Contributions
  •   http://www.matronics.com/contributions

    These Email List Services are sponsored solely by Matronics and through the generous Contributions of its members.

    -- Please support this service by making your Contribution today! --