AeroElectric-List Digest Archive

Fri 04/11/03


Total Messages Posted: 28



Today's Message Index:
----------------------
 
     1. 12:10 AM - Re: Glass Cockpit (Holger Stephan)
     2. 02:48 AM - Re: Tyco EV200 power relay needs no diode ? (Gilles.Thesee)
     3. 05:37 AM - Wiring AH & DG (William Bernard)
     4. 05:47 AM - Re: Approach-Systems Avionics (Stucklen, Frederic IFC)
     5. 09:09 AM - Re: 10461 Setser  (Robert L. Nuckolls, III)
     6. 09:09 AM - Re: Re: E.I. instruments need pampering? (Robert L. Nuckolls, III)
     7. 09:19 AM - Re: Voltage Regulator- Use internal? (Robert L. Nuckolls, III)
     8. 09:19 AM - Re: Wiring AH & DG (Robert L. Nuckolls, III)
     9. 09:28 AM - Please send in Panel Label Ideas (Julia)
    10. 09:34 AM - Re: Glass Cockpit (Robert L. Nuckolls, III)
    11. 09:34 AM - Re: RGbattery (Robert L. Nuckolls, III)
    12. 10:44 AM - Re: RGbattery (Scot Stambaugh)
    13. 12:09 PM - Re: Re: E.I. instruments need pampering? (Robert L. Nuckolls, III)
    14. 12:45 PM - FADEC BRownout (TimRhod@aol.com)
    15. 01:51 PM - Re: Glass Cockpit (Tom Brusehaver)
    16. 02:52 PM - Re: RGbattery (Robert L. Nuckolls, III)
    17. 03:19 PM - Re: Re: E.I. instruments need pampering? (Paul Messinger)
    18. 03:49 PM - Re: FADEC BRownout (John)
    19. 04:38 PM - Re: RGbattery (Scot Stambaugh)
    20. 04:48 PM - Re: FADEC BRownout (TimRhod@aol.com)
    21. 04:58 PM - Re: RGbattery/ Froogle (Sam Hoskins)
    22. 05:14 PM - Re: RGbattery (Neil Clayton)
    23. 05:32 PM - Power Sources -- clarify please... (Geoff Evans)
    24. 05:35 PM - Re: FADEC BRownout (John)
    25. 05:54 PM - Re: RGbattery (William Mills)
    26. 07:38 PM - Re: FADEC BRownout (Charlie & Tupper England)
    27. 09:10 PM - Re: FADEC BRownout (TimRhod@aol.com)
    28. 09:21 PM - Re: Power Sources -- clarify please... (TimRhod@aol.com)
 
 
 


Message 1


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    Time: 12:10:45 AM PST US
    Subject: Re: Glass Cockpit
    From: Holger Stephan <holger@selover.net>
    --> AeroElectric-List message posted by: Holger Stephan <holger@selover.net> Hi David, I haven't even heard about the Mux Bus before (but this is also not my professional field). Hey, they sent you in retirement and then just changed all the acronyms without telling you! The CAN bus (Controller Area Network) is used in noisy electrical environment (i.e. vehicles) to connect several self-identifying nodes with their attached sensors to a bus. There can be one or more data processors (computers) getting the data from the bus. I think it will make our solution more flexible as you can connect any data collecting device to the computer, as long as it speaks CAN. In addition it allows for a simpler redundancy and a more robust and fast signal transfer. You'll find more information if you google for "CAN bus", or here: http://canopen.org/. Holger On Thu, 2003-04-10 at 19:08, David Carter wrote: --> AeroElectric-List message posted by: "David Carter" <dcarter@datarecall.net> I used to be an A-7 pilot and Avionics Officer, and also attended quarterly F-16 software meetings in the 1980s. Are you planning to use a "Mux Bus" (multiplexor bus) (like F-16) or hard wire each sensor to the computer (like A-7)? I've almost forgotten the two different types of Mux buses: Original F-16 mux bus had dedicated data lines from each sensor, hard wired into the mux bus harness - hard to modify because it took a hardware mod/expansion for each thing you later wanted to add. The later, better, preferred, at that time, was called something else (star? ring?) - you could add a new sensor which had its own mux interface device without any other physical wiring harness mods - the new device contained the "new" bus interface stuff. Essentially, it was a "software bus" instead of a "hard wired bus". What is a CAN bus? David Carter ----- Original Message ----- From: "Holger Stephan" <holger@selover.net> To: <aeroelectric-list@matronics.com> Subject: AeroElectric-List: Glass Cockpit > --> AeroElectric-List message posted by: Holger Stephan <holger@selover.net> > > Hi all, > > We are currently developing a non-commercial glass cockpit, based on an > embedded real-time OS (currently real-time Linux) computer. The software > is under way, but we're struggling with the sensors. We would like to > use a CAN bus. While we found enough high priced solutions, we didn't > find enough information to build it with lower priced components that > are also readily available. > > Another area where we could use some references is air data computers. > Not long ago someone here in this group said he was working on a > solution. We would like to learn more about this project. Maybe we can > throw something together. > > Thanks > > Holger > >


    Message 2


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    Time: 02:48:06 AM PST US
    From: "Gilles.Thesee" <Gilles.Thesee@ac-grenoble.fr>
    Subject: Re: Tyco EV200 power relay needs no diode ?
    --> AeroElectric-List message posted by: "Gilles.Thesee" <Gilles.Thesee@ac-grenoble.fr> > --> AeroElectric-List message posted by: "David Swartzendruber" <dswartzendruber@earthlink.net> > > That's right. The two wires that you hook up to are not the two ends of the > coil. There is a small printed circuit board on the side of the relay doing > some magic between the control wires, and the actual relay coil. > > Dave in Wichita Dave, Thanks Gilles


    Message 3


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    Time: 05:37:54 AM PST US
    From: "William Bernard" <billbernard@worldnet.att.net>
    Subject: Wiring AH & DG
    --> AeroElectric-List message posted by: "William Bernard" <billbernard@worldnet.att.net> I'm in the process of pulling wires for 'stuff' and want to inlcude wiring for eventual installation of electric AH and DG. I understand that these devices use a 4 pin plug. One wire is obviously for power and another is a connection to ground, but what are the other two for? Also, does anyone have an estimate of how long the AH and DG are, including the connectors? Thanks in advance. Bill


    Message 4


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    Time: 05:47:55 AM PST US
    From: "Stucklen, Frederic IFC" <Fred.Stucklen@UTCFuelCells.com>
    Subject: RE: Approach-Systems Avionics
    --> AeroElectric-List message posted by: "Stucklen, Frederic IFC" <Fred.Stucklen@UTCFuelCells.com> Vince, I too have been doing this for years. The way I've gotten around the warranty issue is to work under the supervision of an avionics shop. I draw up all the schematics, and wire the stack. My avionics guy has the option of checking my work out, but usually doesn't as he knows what I'm capable of doing. He signs off all the warrantee cards, and I send them in...... This is why it's important to utilize your contacts in the avionics areas. What other can do is go directly to an avionics shop and work out a deal with them. The builder does all the documentation, wires the stack, and, for a nominal fee, they check it out and send in the warranty cards. If the builder can't perform the wiring choir, then contract the avionics shop to just wire up the stack and send in the warranty cards. This usually meets the radio manufactures mandate for an avionics shop made harness.... Fred Stucklen RV-6A N926RV Reserved RV-6A N925RV 2008 Hrs of flying --> AeroElectric-List message posted by: "Vincent Welch" Fred, I agree with everything you have said in your posts on this subject. But, how do you handle the warranty issues? Garmin and others seem to indicate that the warranty is void if the harness is not made by an avionics shop. I have been designing and wiring process control instrumentation for the last twenty years and have no doubt that I can produce my own harness, but the warranty is a real concern. Vince


    Message 5


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    Time: 09:09:57 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: 10461 Setser
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 12:31 PM 4/9/2003 +0000, you wrote: >Below is the result of your inquiry. It was submitted by >Dave Setser (setser@attbi.com) on Wednesday, April 9, 2003 at 05:31:52 > >Wednesday, April 9, 2003 > >Dave Setser > >, >Email: setser@attbi.com >Comments/Questions: Hi Bob, > >I've been following the AeroElectric thread for information on EMI/EMC and >noise, specifically in relation to the noise-infested Strikefinder in my >Piper. I was looking through the topics in your book, and noticed you >have a section on EMC and noise. > >Might I find some information in your book on troubleshooting noise >sources that could be affecting my Strikefinder? If so, I'll order a copy >ASAP. Hmmm . . . sorta. What kinds of problems are you having and have you identified that antagonists? Bob . . .


    Message 6


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    Time: 09:09:57 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: RE: E.I. instruments need pampering?
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 07:12 AM 4/9/2003 -0700, you wrote: >--> AeroElectric-List message posted by: "Paul Messinger" ><paulm@tenforward.com> > >Agreed. But that does not alter my reply to his question as there is sort of >an avionics master switch for the radios etc. After all, Ford etc does not >want to get the rep of causing aftermarket electronics to fail simply >because that equipment is "poorly designed". Ford wouldn't put up with it. I've often suggested to my compatriots at RAC that automotive stuff is better designed and better tested than the things we put on airplanes. After all, we do a recall on a starter generator for a years production on a bizjet and we're dealing with perhaps 20-30 customers and maybe 60 generators. A paltry $million$ with mechanic's hours thrown in. If an alternator manufacturer stubs their toe on an automotive product, their exposure for the year can be say, $200/car for a million cars . . . > And who knows, perhaps today's >aftermarket radios may be internally protected and there is no need for the >aux buss in autos. I bet that if we investigated the real reason for killing the accessory bus on cars during cranking, we'll find that it's to remove extra loads from the battery during cranking, not to protect things tied to the accessory bus . . . Even today, my accessory bus unhooks both a/c blowers . . . those things draw 25-30A total when on hi . . a significant percentage to total load when you need 150-200A for cranking. >However, they ALL also have transient protection either built in or on the >supply lines for designed in electronics that must be on all the time (as >far as I have been able to tell). At least every electronic part since (or >perhaps even before) the GM HEI Ign system was used has had effective >transient protection. > >The real issue is what does one do on an aircraft with electrical equipment >that is not designed to meet the latest requirements. But EI claims their product exceeds all requirements but is still vulnerable to undocumented but vicious stresses from ordinary airplanes. >I have avionics etc that were designed before the latest requirements and to >suggest I not use them because the mfgr may have failed to follow the latest >rules seems foolish to me. I feel one must recognize the real world of those >who cannot afford the very latest and/or boycott those with less than >perfect designs. Latest? The meat of DO-160 testing has been in place for over 20 years. Major changes incorporated in last revisions deal more aggressively with RFI/EMI and lightning issues. The basic "spike" resistance has been in place for two decades or more. I did a pitch trim controller for the Lears about 1979 that got retrofitted to the fleet . . . lots of c-mos and discrete devices in the 60v class. Rudimentary attention DO-160 produced black boxes that run from the main bus and look right down the "gun barrel" of starters with 1000+ amp inrush currents and (if one is truly fearful of starters) are still drawing something on the order of 600A when the contactors open. Most of those systems are coming back for environmental issues . . . corrosion. They reside inside the vertical fin. All these systems got was whatever DO-160 asked us to do back then. They've lived quite happily tied right to the main bus for thousands of hours. >Thus if E.I. suggests some "pampering" the decision to me is go along and >"pamper it" or go elsewhere. Why should we NOT make our displeasure known to the supplier of any product wherein the application or design is founded on bad physics or ignorance of simple fixes recognized and enjoyed by the rest of the industry? If you went to Burger King and the sandwich came out something other than "your way", would you not take it back to the counter for remedial action? >As long as I know what the mfgr requirements are and how to design to meet >then I am happy. By adding a few transorbs to my design I have taken care of >any potential damage from transients that may or may not exist that may or >may not cause damage to equipment that may or may not meet the latest >requirements. > >I simply add a transorb on the output of my CB to ground and forget it. That >way downstream any equipment changes are protected and its very inexpensive. The comfort factor cannot be discounted but it's still not good engineering or good consumerism. One of the reasons that certified aviation has lagged so far behind ordinary consumer products sold by Walmart and BestBuy is our blind faith and timid acceptance of things "certified" . . . once blessed they are assumed to be the best that can be done. We're reluctant to stand up amid all that pomp and circumstance and say, "I don't think so!" We can buy very cheap insurance against pink elephants too but the fact that the insurance is cheap doesn't make it a good value. A meeting in which I participated for the past four days ended today . . . the supplier is facing about $500,000 in lost revenue. We're trying to field an incoming barrage of cabbages from irate customers and still work out a best possible scenario for getting good product to the field while keeping their airplanes functioning. All this is happening for the very silliest of reasons . . . failure to observe basic engineering science not being familiar with the environment in which the device had to work. Will try to put the 'scope on that '65 pickup this weekend . . . still stalking the elusive starter induced spike. I feel like the first time I did this I was standing out in the woods at night in my Cub Scout uniform with a sack and a flashlight doing my best to mimic the sounds of a lovesick snipe. Bob . . .


    Message 7


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    Time: 09:19:15 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Voltage Regulator- Use internal?
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 10:53 AM 4/10/2003 -0500, you wrote: >--> AeroElectric-List message posted by: Mark Phillips <ripsteel@edge.net> > >Searching for a "generic" voltage regulator- is this thing equivalent to >the "mythical" VR166? >Search for VR301 at: >http://www.partsamerica.com/default.asp?BypassRedirect=True Hmmmm . . . got a bin full of "mythical" voltage regulators in there. Here's a link that cross references a varity of voltage regulators against the STANDARD VR166 http://www.globemotorists.com/TVI%20Products/tvi_voltage_regulators.htm I note that the VR301 by GP is on that same line of equivalent regulators. >Then I ran across this from one of Bobs' replies: >http://www.globemotorists.com/TVI%20Products/tvi_voltage_regulators.htm Oh, yeah, you found that page . . . Keep in mind that this page speaks to ALL of the voltage regulators offered by Globemotorists. Just 'cause they SHOW an internal regulator at the top of the page means that every regulator on the page is internal. Go out along the row that starts with VR166 and you will have cross references for a number of parts that replace the VR166 and ALL are external regulators like the VR301 cited above. >The listing there shows a bunch of the internal/replaceable regs >installed inside the alternator- Has anyone used one of these >successfully, and if so, how do you determine which terminal is sense & >which is field? Any problems using them? They seem to offer a huge >advantage is weight/space saving, and cost half or less than the bigger >"boxes". $3.80 for the VR166 seems pretty reasonable . . . Bob . . .


    Message 8


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    Time: 09:19:15 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Wiring AH & DG
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 07:38 AM 4/11/2003 -0500, you wrote: >--> AeroElectric-List message posted by: "William Bernard" ><billbernard@worldnet.att.net> > >I'm in the process of pulling wires for 'stuff' and want to inlcude wiring >for eventual installation of electric AH and DG. I understand that these >devices use a 4 pin plug. One wire is obviously for power and another is a >connection to ground, but what are the other two for? > >Also, does anyone have an estimate of how long the AH and DG are, >including the connectors? > >Thanks in advance. If it's a DC powered gyro, only 2 pins are needed. If an AC version, it probably needs 3. It's not uncommon for a product to have more pins in the connector than are needed. Extra pins are simply left unattached. Bob . . .


    Message 9


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    Time: 09:28:24 AM PST US
    From: Julia <wings97302@yahoo.com>
    Subject: Please send in Panel Label Ideas
    RV7 Matronics List <rv7-list@matronics.com> --> AeroElectric-List message posted by: Julia <wings97302@yahoo.com> As previously mentioned, Aircraft Spruce will modernize there label sheet - if we send in all the ideas we want for labels for our homebuilt instrument panels. "low voltage", Low oil, Low fuel pressue - for example - i have yet to see them on any sheets?? thanks ---------------------------------


    Message 10


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    Time: 09:34:08 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Glass Cockpit
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 03:22 PM 4/10/2003 -0700, you wrote: >--> AeroElectric-List message posted by: Holger Stephan <holger@selover.net> > >Hi all, > >We are currently developing a non-commercial glass cockpit, based on an >embedded real-time OS (currently real-time Linux) computer. The software >is under way, but we're struggling with the sensors. We would like to >use a CAN bus. While we found enough high priced solutions, we didn't >find enough information to build it with lower priced components that >are also readily available. There are a number of microcontrollers that included the CAN-bus interface. We're using some TI parts and considered some PIC and Motorola parts because of the CAN interface. I haven't seen any board-level solutions for CAN. You'll probably have to develop your own CAN interface using a microcontroller. Take a look at the MC68HC11 and 16 parts from mot. >Another area where we could use some references is air data computers. >Not long ago someone here in this group said he was working on a >solution. We would like to learn more about this project. Maybe we can >throw something together. I wrote the spec for and ADC that's currently used in the AQM-37D rocket powered targets by Raytheon. The technique used to achieve accuracy over the necessary range was to bias up jelly-bean, silicon strain gage sensors with a precision constant current source. Use a 16 bit a/d in the differential mode to measure voltage across the bridge (signal) and across the excitation points. The temperature of the transducer can be deduced from the excitation voltage measurement, perceived pressure from the signal measurement. New assemblies were all temperature cycle screened as a normal QA activity for delivery. During screening, temperature dependency of the individual sensor was characterized so that after screening, a lookup table can be programmed into both channels of the ADC to wash out effects of temperature. This permitted very inexpensive transducers to perform spectacularly. Bill of materials was about $100. Bob . . . >Thanks > >Holger > > Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) --------------------------------------------


    Message 11


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    Time: 09:34:08 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: RGbattery
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 01:13 PM 4/7/2003 -0700, you wrote: >--> AeroElectric-List message posted by: thomas pekar <niagaratom@yahoo.com> > >I have found a source for the computer rg batteries, can someone give me >a part or model #, many thanks tom pekar > Tom, Sorry to take so long to get back to you on this. Haven't be able to spend as much time at the computer as I would have liked for the past week. Download http://216.55.140.222/temp/lc-rd1217p.pdf This is the Panasonic version of my favorite battery. Battery shops should be able to cross reference this device into whatever brand they carry with the same specifications. Bob . . .


    Message 12


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    Time: 10:44:29 AM PST US
    From: Scot Stambaugh <sstambaugh@qualcomm.com>
    Subject: Re: RGbattery
    --> AeroElectric-List message posted by: Scot Stambaugh <sstambaugh@qualcomm.com> This battery was my first choice as well except that Digikey is currently quoting a August delivery. I couldn't find another source. Any ideas? scot At 08:34 AM 4/11/2003 -0500, you wrote: >--> AeroElectric-List message posted by: "Robert L. Nuckolls, III" ><bob.nuckolls@cox.net> > >At 01:13 PM 4/7/2003 -0700, you wrote: > >--> AeroElectric-List message posted by: thomas pekar <niagaratom@yahoo.com> > > > >I have found a source for the computer rg batteries, can someone give me > >a part or model #, many thanks tom pekar > > > > Tom, > > Sorry to take so long to get back to you on this. Haven't > be able to spend as much time at the computer as I would > have liked for the past week. > > Download http://216.55.140.222/temp/lc-rd1217p.pdf > > This is the Panasonic version of my favorite battery. > Battery shops should be able to cross reference this > device into whatever brand they carry with the same > specifications. > > Bob . . . > >


    Message 13


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    Time: 12:09:09 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: RE: E.I. instruments need pampering?
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 11:01 PM 4/10/2003 -0500, you wrote: >--> AeroElectric-List message posted by: "Robert L. Nuckolls, III" ><bob.nuckolls@cox.net> > >At 07:12 AM 4/9/2003 -0700, you wrote: > >--> AeroElectric-List message posted by: "Paul Messinger" > ><paulm@tenforward.com> > > > >Agreed. But that does not alter my reply to his question as there is sort of > >an avionics master switch for the radios etc. After all, Ford etc does not > >want to get the rep of causing aftermarket electronics to fail simply > >because that equipment is "poorly designed". missed an important word in your response . . . "aftermarket" Do you REALLY believe Ford or any other manufacturer of high volume hard goods gives a rat's patootie about aftermarket clones to their OEM efforts? I sure wouldn't and I only ship a few hundred products a year. I figure if someone wants to go toe-to-toe with me in my sandbox, knowledge, skills and a willingness to play there are irrevocable prerequisites. The JC Whitney catalog is full of stuff that falls far short of OEM specifications whether mechanical or electrical. Some may be equal to or better. However, I can't see any manager at GM thumbing through the catalog with concerns for tailoring his product to accommodate what's offered . . . Bob . . .


    Message 14


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    Time: 12:45:51 PM PST US
    From: TimRhod@aol.com
    Subject: FADEC BRownout
    --> AeroElectric-List message posted by: TimRhod@aol.com Bob: I emailed Steve Smith at Aerosance and ask him about this brownout situation. This is what he suggested. In a velocity Duel 17AH batteries in the nose connected to seperate battery busses in the nose. From the battery busses run two #10 wires one from each buss to the firewall buss which then connects to the FADEC wire harness.(ignitions) My question to you is when you start cranking the engine the voltage at the starter is less that at the battery because of the loss acrosss the long starter wire but is the voltage low at the battery buss too in the nose where the # 10 wire is conected that goes to the ignitions. In other words when starting the engine is the voltage down on the entire system or just at the starter. If it was over the entire system I fail to see how Steves sugesstion helps?


    Message 15


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    Time: 01:51:11 PM PST US
    From: Tom Brusehaver <cozytom@mn.rr.com>
    Subject: Re: Glass Cockpit
    --> AeroElectric-List message posted by: Tom Brusehaver <cozytom@mn.rr.com> It was probably me on the avionics list trying to build a air data computer. I got a little way, I was using one wire stuff (A/D, temprature) on a Tini computer. I wanted +/- 1 ft accuracy, until I realized that I didn't need that much, and settled for +/-10ft and then started messing with display stuff. Oh boy :-). I seriously wasted lots of time trying to get +/-1 ft accuracy. I am thinking using the motorola pressure transducers I can get 1ft resolution, using a 16bit A/D, but not accuracy. The Tini is supposed to have a LCD library built in, but not the hardware for it. I cobbled something together, and I could blink some LEDs, but when I put a 6in cable to a 14 pin 2x20 LCD the silly processor locked up. I switched to a serial 2x20 display, and that worked pretty well, but I still needed something for input. I bought a Zaurus, since it seems easy to write code for, and was on sale for $200. Now I have wasted a bit of time playing with that thing :-). I love it, don't know how I got along without it. It is really easy to develop code for. I havn't tried the serial IO yet, but if it is easy as the graphics, I got a winner. Those weasles that put up with the iPaq lockups ought to dump that WinCE and get a real OS. The Zaurus only locked up on me when I loaded a broken bit of code. There is even an emulator I can run on my PC so I can find out if I have a mess before I load the Zaurus with code. Holger Stephan wrote: > --> AeroElectric-List message posted by: Holger Stephan <holger@selover.net> > > Hi all, > > We are currently developing a non-commercial glass cockpit, based on an > embedded real-time OS (currently real-time Linux) computer. The software > is under way, but we're struggling with the sensors. We would like to > use a CAN bus. While we found enough high priced solutions, we didn't > find enough information to build it with lower priced components that > are also readily available. > > Another area where we could use some references is air data computers. > Not long ago someone here in this group said he was working on a > solution. We would like to learn more about this project. Maybe we can > throw something together. > > Thanks > > Holger


    Message 16


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    Time: 02:52:29 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: RGbattery
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 10:43 AM 4/11/2003 -0700, you wrote: >--> AeroElectric-List message posted by: Scot Stambaugh ><sstambaugh@qualcomm.com> > >This battery was my first choice as well except that Digikey is currently >quoting a August delivery. I couldn't find another source. Any ideas? > >scot did a google search on RD1217P and got 125 hits . . . Bob . . .


    Message 17


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    Time: 03:19:59 PM PST US
    From: "Paul Messinger" <paulm@tenforward.com>
    Subject: Re: RE: E.I. instruments need pampering?
    --> AeroElectric-List message posted by: "Paul Messinger" <paulm@tenforward.com> ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> Subject: Re: AeroElectric-List: RE: E.I. instruments need pampering? > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> > > At 07:12 AM 4/9/2003 -0700, you wrote: > >--> AeroElectric-List message posted by: "Paul Messinger" > ><paulm@tenforward.com> > > > > > >I simply add a transorb on the output of my CB to ground and forget it. That > >way downstream any equipment changes are protected and its very inexpensive. > > The comfort factor cannot be discounted but it's > still not good engineering or good consumerism. One > of the reasons that certified aviation has lagged so > far behind ordinary consumer products sold by > Walmart and BestBuy is our blind faith and timid > acceptance of things "certified" . . . once blessed > they are assumed to be the best that can be done. I think you misunderstand my position. I add a transorb because I feel its GOOD engineering to protect against potentially BAD engineering by some avionics out there. There is not always an affordable GOOD product available and as many on this list have found what was thought to be good may not be so good. Perhaps E.I or RMI or ?? fails to meet the design requirements of GOOD design in one or more ways, the best we all can do is know about it and decide for ourselves if there is an better alternative. There is more to my life than finding and "bitching" about poor designs. I applaud your approach but by adding a $.50 part I can stop worrying about the manufacturers ability to design to spec and risk a large repair bill. We will never agree about the presence of absence of transients. I have seen some transients first hand and let my personal experience drive my conservative design. Perhaps its somewhat driven by the spacecraft applications design experience where the designs stopped the noise at the source and also stopped external noise from getting in. Redundent perhaps. As for meeting -160 perhaps the intent was being tested for 20 years but I have the maint manuals for some I have here that was designed less than 10 years ago that are very suspect as to transient protection (not to mention with the "famous" warning not to have ON during starting). I also have instrumentation that will NOT always work thru the lower voltage during starting and have decided to use it as it has the unique features that I want at a price I can afford. But so what, as I do not need it to be on during starting and its not damaged by long term low V. >A meeting in which I participated for the past four > days ended today . . . the supplier is facing about > $500,000 in lost revenue. We're trying to field an incoming > barrage of cabbages from irate customers and still > work out a best possible scenario for getting > good product to the field while keeping their airplanes > functioning. All this is happening for the very > silliest of reasons . . . failure to observe basic > engineering science not being familiar with the > environment in which the device had to work. Been there done that. Real sad but all too common. Paul Paul


    Message 18


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    Time: 03:49:51 PM PST US
    From: John <jrourke@allied-computer.com>
    Subject: Re: FADEC BRownout
    --> AeroElectric-List message posted by: John <jrourke@allied-computer.com> You've kind of answered your own question, I think... You said: "when you start cranking the engine the voltage at the starter is less that at the battery because of the loss acrosss the long starter wire" Well, the naswer to your question is in there - If the #10 wire connects at the battery end, it will be at the same voltage as the battery (typically 11-12 volts) If the #10 wire connects at the starter end, it will be at the same voltage as the starter (typically 9-11 volts) But, are you really wiring it that way? Is the #10 always hot? On my Velocity I am putting my battery bus up front next to the battery, and then running each item off the battery bus through a switch and circuit protector, back to the item in question. Why do you have a firewall battery bus? If the only thing you have on the battery bus in the engine compartment are the two electronic ignitions, why not just run them forward to their switches and circuit protection, and then to the battery busses in the nose? Or am I misinterpreting your layout? -John R. (P.S.: I've heard of a dual-battery setup where one battery is in the nose, the other is on the firewall... that way you can have a firewall battery bus next to that battery, get max voltage isolated from the starter, and don't need a fusible link on it either. That may be what I do when I go all-electric eventually... Except I'll probably hook up the starter only to the battery on the firewall (for max volts to the starter), and still keep the battery bus in the nose - the light current requirement of even two electronic ignitions shouldn't be a problem, as long as the nose battery is isolated from the starter battery) TimRhod@aol.com wrote: >--> AeroElectric-List message posted by: TimRhod@aol.com > >Bob: I emailed Steve Smith at Aerosance and ask him about this brownout >situation. This is what he suggested. In a velocity Duel 17AH batteries in >the nose connected to seperate battery busses in the nose. From the battery >busses run two #10 wires one from each buss to the firewall buss which then >connects to the FADEC wire harness.(ignitions) My question to you is when >you start cranking the engine the voltage at the starter is less that at the >battery because of the loss acrosss the long starter wire but is the voltage >low at the battery buss too in the nose where the # 10 wire is conected that >goes to the ignitions. In other words when starting the engine is the voltage >down on the entire system or just at the starter. If it was over the entire >system I fail to see how Steves sugesstion helps? > > > >


    Message 19


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    Time: 04:38:25 PM PST US
    From: Scot Stambaugh <sstambaugh@qualcomm.com>
    Subject: Re: RGbattery
    --> AeroElectric-List message posted by: Scot Stambaugh <sstambaugh@qualcomm.com> Thanks Bob. google is usually one of my first choices for such searches. Just slipped my mind this time. thanks again, scot At 01:59 PM 4/11/2003 -0500, you wrote: >--> AeroElectric-List message posted by: "Robert L. Nuckolls, III" ><bob.nuckolls@cox.net> > >At 10:43 AM 4/11/2003 -0700, you wrote: > >--> AeroElectric-List message posted by: Scot Stambaugh > ><sstambaugh@qualcomm.com> > > > >This battery was my first choice as well except that Digikey is currently > >quoting a August delivery. I couldn't find another source. Any ideas? > > > >scot > > did a google search on RD1217P and got 125 hits . . . > > Bob . . . > >


    Message 20


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    Time: 04:48:26 PM PST US
    From: TimRhod@aol.com
    Subject: Re: FADEC BRownout
    --> AeroElectric-List message posted by: TimRhod@aol.com John: My battery busses are in the nose along with circuit protection and switches I mentioned a firewall bus just for connecting the #10 wires to the FADEC harness that comes with the engine. Ok thanks for the answer on voltage drop. Am I understanding you right that the voltage drop is only a function of the starting wire and that the actual cranking of the engine doesnt pull down the voltage of the battery at the battery buss end? Tim


    Message 21


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    Time: 04:58:09 PM PST US
    From: "Sam Hoskins" <shoskins@Globaleyes.net>
    Subject: RGbattery/ Froogle
    --> AeroElectric-List message posted by: "Sam Hoskins" <shoskins@globaleyes.net> Have you tried Froogle? It's very cool, go to www.froogle.com put in the item or part number of what ever it is you are looking for, and get the competitive prices listed on on page! Sam -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com]On Behalf Of Scot Stambaugh Subject: Re: AeroElectric-List: RGbattery --> AeroElectric-List message posted by: Scot Stambaugh <sstambaugh@qualcomm.com> Thanks Bob. google is usually one of my first choices for such searches. Just slipped my mind this time. thanks again, scot At 01:59 PM 4/11/2003 -0500, you wrote: >--> AeroElectric-List message posted by: "Robert L. Nuckolls, III" ><bob.nuckolls@cox.net> > >At 10:43 AM 4/11/2003 -0700, you wrote: > >--> AeroElectric-List message posted by: Scot Stambaugh > ><sstambaugh@qualcomm.com> > > > >This battery was my first choice as well except that Digikey is currently > >quoting a August delivery. I couldn't find another source. Any ideas? > > > >scot > > did a google search on RD1217P and got 125 hits . . . > > Bob . . . > >


    Message 22


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    Time: 05:14:15 PM PST US
    From: Neil Clayton <harvey4@earthlink.net>
    Subject: Re: RGbattery
    --> AeroElectric-List message posted by: Neil Clayton <harvey4@earthlink.net> This looks like a lead-acid battery, Bob. I thought you favoured RG batteries. http://www.panasonic.com/industrial/battery/oem/images/pdf/Panasonic_VRLA_LC-RD1217P_AP.pdf Neil At 09:34 AM 4/11/03, you wrote: >--> AeroElectric-List message posted by: "Robert L. Nuckolls, III" ><bob.nuckolls@cox.net> > >At 01:13 PM 4/7/2003 -0700, you wrote: > >--> AeroElectric-List message posted by: thomas pekar <niagaratom@yahoo.com> > > > >I have found a source for the computer rg batteries, can someone give me > >a part or model #, many thanks tom pekar > > > > Tom, > > Sorry to take so long to get back to you on this. Haven't > be able to spend as much time at the computer as I would > have liked for the past week. > > Download http://216.55.140.222/temp/lc-rd1217p.pdf > > This is the Panasonic version of my favorite battery. > Battery shops should be able to cross reference this > device into whatever brand they carry with the same > specifications. > > Bob . . . > >


    Message 23


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    Time: 05:32:45 PM PST US
    From: Geoff Evans <hellothaimassage@yahoo.com>
    Subject: Power Sources -- clarify please...
    --> AeroElectric-List message posted by: Geoff Evans <hellothaimassage@yahoo.com> I have spent many hours searching the archives for a simple answer to my seemingly simple question, but the plethora of conflicting information seems to suggest that neither the question nor the answer is very simple. In planning a system with dual electronic ignitions, which is the better option from among these choices: two alternators with one battery, or one alternator with two batteries? Bob has suggested in some messages that modern RG batteries do not fail and that a system with one battery and two alternators (similar to figure Z-13) is perfectly acceptable for dual electronic ignitions. However, in other messages, he goes further to say something like, "You might want to consider adding a second battery to support the second electronic ignition." This leads me to believe that a Z-13 system isn't adequate for dual electronic ignitions. Furthermore, in the Aeroelectric Connetion book, the following statements appear to conflict with each other: Page 17-11: "The only reason to install two batteries is for the purpose of supplying independent power sources to each half of a dual ignition system..." Page 17-11: "Last, antiquated concerns for a battery 'failure' dragging down the rest of the system are simply not founded in the physics of modern battery construction....drives the probability of gross battery failure to zero." Page 17-13: "The compelling reason for upgrading to dual batteries is when both magnetos have been replaced with electronic ignition systems. If you don't plan to have a vacuum system and want dual electronic ignition, then putting an auxiliary alternator on the vacuum pad makes the most sense and you can stay with a single battery." On the other hand, every schematic in Appendix Z that illustrates dual electronic ignitions has dual batteries. Most of the people who post to this list seem to be going the dual-battery route with dual electronic ignitions, and I've read all their reasons why. For a day/night VFR (with the possibility for occasional light IFR in the future) airplane, it really seems like overkill to me, though. I don't mean to beat a dead horse here, but what's the real deal? Reading the archives just leaves me with more questions. -Geoff http://tax.yahoo.com


    Message 24


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    Time: 05:35:38 PM PST US
    From: John <jrourke@allied-computer.com>
    Subject: Re: FADEC BRownout
    --> AeroElectric-List message posted by: John <jrourke@allied-computer.com> Tim, There is a certain amount of resistance internal to the battery; any voltage drop across that internal resistance will show up everywhere outside the battery (typically 5 milliohms or so); as an example, 200 amps through 5 milliohms will give a 1-volt drop, resulting in 11.6 volts at the battery terminal. That part is simply unavoidable. At the master contactor, it will go through another lug connection, and so you could lose a few more tenths of a volt there; The starter current has to go through that contactor and then the starter contactor and about 15 ft of cable (and a couple more lug connections), so iit will see even more of a drop, but hopefully not more than another volt or two. But, you'll never see that at the battery end, because your battery bus does not go through any contactor or the long fat wire... if possible, it would be best to run the battery bus source wire to the battery terminal itself, although a lot of people tack it on to the batt terminal of the master contactor - it's one extra lug contact to go through (Bob mentioned what the average reisstance might be of a lug connection, but I don't recall the number) which might drop a few more tenths of a volt and is one more thing to fail; but not an unreasonable point to attach the battery bus if it's not practical to go to the battery terminal itself, on the battery. -John TimRhod@aol.com wrote: >--> AeroElectric-List message posted by: TimRhod@aol.com > >John: >My battery busses are in the nose along with circuit protection and switches >I mentioned a firewall bus just for connecting the #10 wires to the FADEC >harness that comes with the engine. Ok thanks for the answer on voltage >drop. Am I understanding you right that the voltage drop is only a function >of the starting wire and that the actual cranking of the engine doesnt pull >down the voltage of the battery at the battery buss end? Tim > > > >


    Message 25


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    Time: 05:54:36 PM PST US
    From: William Mills <courierboy@earthlink.net>
    Subject: Re: RGbattery
    --> AeroElectric-List message posted by: William Mills <courierboy@earthlink.net> >--> AeroElectric-List message posted by: Neil Clayton <harvey4@earthlink.net> > >This looks like a lead-acid battery, Bob. I thought you favoured RG batteries. >http://www.panasonic.com/industrial/battery/oem/images/pdf/Panasonic_VRLA_LC-RD1217P_AP.pdf > >Neil Neil - It is a lead-acid battery. It is also an RG battery. Same chemistry as of old but newer technology. The RG (recombinant gas)means the oxy and hydrogen recombine so you don't have to add water and therefore no filler caps(I believe that's correct). If you enlarge the photo in the pdf file you won't see any filler caps. Bill


    Message 26


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    Time: 07:38:37 PM PST US
    From: Charlie & Tupper England <cengland@netdoor.com>
    Subject: Re: FADEC BRownout
    --> AeroElectric-List message posted by: Charlie & Tupper England <cengland@netdoor.com> TimRhod@aol.com wrote: >--> AeroElectric-List message posted by: TimRhod@aol.com > >John: >My battery busses are in the nose along with circuit protection and switches >I mentioned a firewall bus just for connecting the #10 wires to the FADEC >harness that comes with the engine. Ok thanks for the answer on voltage >drop. Am I understanding you right that the voltage drop is only a function >of the starting wire and that the actual cranking of the engine doesnt pull >down the voltage of the battery at the battery buss end? Tim > I haven't followed this thread closely, but to answer your last question, *no*. You can demonstrate this for yourself with a voltmeter. Simply apply the voltmeter leads directly to the + & - terminals of the battery itself & crank the engine with the starter. The battery voltage will sag to somewhere between 7 & 10 volts depending on the type & condition of the battery. If your starter wires are undersized or you have high-resistance connections in the system then you can see this as well by leaving the - lead on the battery's - terminal (not the terminal connected to it, but the post itself) and apply the + lead to various points in the starting circuit & cranking the engine. You will see lower voltages as you move the + lead further away from the battery's + terminal, until you get to the 'load', or the starter itself. If you have high resistances in the return path from the starter to the - terminal on the battery, you can see this as you move the meter's + lead to various points on the 'ground' side of the starter. These will show themselves as non-zero voltage measurements. This is a very effective way to troubleshoot starting problems. If the voltage measured across the battery terminals remains at or very near 12 volts when engine start is attempted, there are cable or connection problems in the system. All this doesn't help you keep your FADEC power supply voltage from sagging during start, does it? ;-) Connecting the FADEC wires directly to the battery terminals will avoid the voltage drop through poor starter circuit connections, but won't cure the sag in battery voltage during start. Charlie


    Message 27


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    Time: 09:10:03 PM PST US
    From: TimRhod@aol.com
    Subject: Re: FADEC BRownout
    --> AeroElectric-List message posted by: TimRhod@aol.com Charlie: thanks for the info I thought it was as you described but was confused by another email. Tim Velocity XLRG cont FADEC engine


    Message 28


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    Time: 09:21:56 PM PST US
    From: TimRhod@aol.com
    Subject: Re: Power Sources -- clarify please...
    --> AeroElectric-List message posted by: TimRhod@aol.com Geoff: I have read Bobs aero conection several times and also attended his course. The way I see it is there are a number of great choices all of which are far superior to any spam can electrical system out there. I dont think you can go wrong with any of the systems you mentioned. For me Im using duel alt, duel batteries 17AH RG these are small enough to take the place of one large battery. For me the cost isnt that much more than other systems and it gives the greatest redundancy. Since Im flying with duel electronic ign and all electric panel there is never too much redundancy. Tim




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