AeroElectric-List Digest Archive

Sat 05/10/03


Total Messages Posted: 17



Today's Message Index:
----------------------
 
     1. 04:43 AM - Subject: Tach P-lead feed (William Bernard)
     2. 06:31 AM - Re: Re: Whelen strobe current draw (Robert L. Nuckolls, III)
     3. 07:01 AM - Re: Documentation methods to print .pdf (Robert L. Nuckolls, III)
     4. 07:54 AM - Re: Z-13 and Dual Electronic Ignitions (Joel Harding)
     5. 08:38 AM - Re: "Charred" Fast-On termnials (Robert L. Nuckolls, III)
     6. 09:25 AM - Re:Ammeter needle fluctuation (CANDO16@aol.com)
     7. 09:45 AM - Re: Z-13 and Dual Electronic Ignitions (Robert L. Nuckolls, III)
     8. 11:12 AM - Avionics bus (Terry Watson)
     9. 11:19 AM - Small Relay Diodes (Mark Phillips)
    10. 11:33 AM - MPJA Meters (Eric M. Jones)
    11. 12:15 PM - Alternator output (again!) (Mark Phillips)
    12. 01:06 PM - Re: Small Relay Diodes (Robert L. Nuckolls, III)
    13. 02:20 PM - Re: MPJA Meters (Robert L. Nuckolls, III)
    14. 04:39 PM - Re: Z-13 and Dual Electronic Ignitions (czechsix@juno.com)
    15. 08:46 PM - Re: Z-13 and Dual Electronic Ignitions (David Carter)
    16. 08:51 PM - Re: Alternator output (again!) (David Carter)
    17. 10:46 PM - Re: Magneto buzz box circuit (David)
 
 
 


Message 1


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    Time: 04:43:01 AM PST US
    From: "William Bernard" <billbernard@worldnet.att.net>
    Subject: Tach P-lead feed
    --> AeroElectric-List message posted by: "William Bernard" <billbernard@worldnet.att.net> Neil, I ran my tach from the P-lead by wiring the tach through a SPST On-On switch. This way, only one mag was used at a time and the choice was up to the pilot. I've also seen this done using a switch with monentary contact for one pole, but this makes a mag check a 3 handed operation. Hope this helps. Bill


    Message 2


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    Time: 06:31:34 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Whelen strobe current draw
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 11:22 PM 5/9/2003 -0700, you wrote: >--> AeroElectric-List message posted by: Bill Irvine <wgirvine@yahoo.com> > > > So, if we assume that the strobe outlets produce a > > flash once every 860 milliseconds, then Outlets 3 42 > > > watt/seconds divided by .86 seconds is 48 watts, or > > 4 amps in a 12 volt system. This 4 amp "event" is > > alternating with Outlet 1. Therefore, the power > > pack is drawing 4 amps continuously, am I right? > >I'm no expert on this, but keep in mind that for the >CF (Comet Flash) power supplies, everytime they >"flash", they actually produce four flashes in very >rapid succession. If the sum total of the four >flashes is 42 joules, then your calculations might be >correct. But if each one of the four flashes is 42 >joules, then you will be off by a factor of four. Intuitively, one can assume that it's 44 Joules total. I've built strobes for photography in years past that called for energy levels of 10 to 200 Joules per flash. Some tubes rated at 20 Joules are good for about 1 flash per second lest they get REALLY hot and break. The 200 Joule tubes had flash paths approaching 6" long and could only be flashed at full power about once every 3 or 4 seconds . . . I've burned the bejabbers out of a finger or two learning about the inefficiency of flash tubes . . . for every watt you put into them, you don't get but a few hundred milliwatts of light . . . the rest comes off as heat. Unless the CF system has really beefy flash tubes, it's unlikely that you're going to push 164 watt-seconds of snort into them every flash cycle. Bob . . .


    Message 3


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    Time: 07:01:18 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Documentation methods to print .pdf
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 11:37 PM 5/9/2003 -0500, you wrote: >--> AeroElectric-List message posted by: "David Carter" ><dcarter@datarecall.net> > >Thanks, Bob, for the patience to give an informative (long) reply to help us >get going on our documentation and design work. > >Started modifying Z-13 for my RV-6 with John Deere PM alternator ("dynamo") >as the only alternator and two batteries, to power my Mazda rotary engine. > >Making progress deleting the "std alternator, regulator, & mags", then >looking up "block names" in the Blocks window and the "insert blocks", by >name, into dwg (switches, dots, etc). Re-routing lines and having a great >time. I'll put the dwg out for peer review when done - hopefully in .pdf >format! >David Carter Publish in both .pdf and .dwg if you want input from the community. This lets users of capable drafting programs open, edit, highlight, etc on the original for return to you. .pdf is fine for simple sharing but in the development phase, you'll get higher quality feedback from folks who can work with the original. While we're on this topic: Somebody published a link to a builder site last week where a rather detailed power distribution diagram which I've posted at: http://216.55.140.222/temp/RV-9_Electrical.pdf Without getting into specifics on the architecture, permit me to point out the value in making drawings for your project as page-per-system documents. The power distribution diagram is best limited to defining architecture . . . how the system functions. The existence of circuit protection, a switch and a wire gage coming off the main bus with an arrowhead pointing to "Landing Light P.22" is sufficient to convey understanding as to the total number of features in the system. The page-per-system technique also lets you avoid dense groupings of long parallel wires that migrate across 50% of the drawing. The wiring diagram for a Mooney is a sheet of paper about 3' wide and 8' long . . . it's one of the most user unfriendly documents I've ever seen. It's much easier to do 20 pages for a system that to do one . . . trust me. Been there, done that and won't do it again. Bob . . .


    Message 4


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    Time: 07:54:51 AM PST US
    Subject: Re: Z-13 and Dual Electronic Ignitions
    From: Joel Harding <cajole76@ispwest.com>
    --> AeroElectric-List message posted by: Joel Harding <cajole76@ispwest.com> On Friday, May 9, 2003, at 10:25 PM, Robert L. Nuckolls, III wrote: > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" > <bob.nuckolls@cox.net> > > At 05:20 PM 5/8/2003 -0600, you wrote: >> --> AeroElectric-List message posted by: Joel Harding >> <cajole76@ispwest.com> >> >> Norm, >> I have been contemplating many of the same ideas you just presented. >> I >> started out with Z-11 and added dual electronic ignitions. Then I >> took >> the Lightspeed recommendation to install a small 4.5 A H aux battery >> as >> a backup for one of the ignitions, and started thinking about using it >> as a second power source for the essential bus. But then, like you I >> began thinking why not install a disconnect between the main and >> essential bus and use it as like an avionics bus since most of the >> same >> items would be on both. >> The questions I have are: >> 1. What are the negative consequences of installing a switch between >> the main and essential buses? >> >> 2. Is a contactor needed with the small aux battery? >> >> Joel Harding > > What failures do you anticipate that you would be needing > the second battery to power the e-bus? If you do reasonable > preventative maintenance on the main battery AND do a load > analysis that shows your main battery will carry e-bus > loads for duration of fuel, I think I'd leave the second > battery for ignition only. In fact, with Z-11 and dual > 17 a.h. batteries, you get 34 a.h. of cranking. You have > a less than two-year old battery in aux slot to carry > engine loads only. You've got a fresh battery in main > slot to carry e-bus loads only (I'd shut off one ignition > during alternator out operations). > Bob, The main incentive I had for going down this path was finding a simpler method of incorporating the dreaded avionics bus into your essential bus architecture. I know this is a major point of contention for you, but I find myself dealing with the reality of a manufacturers recommendation to provide protection for certain components, and I'm too far into the stream to change horses. More important to me than the failure modes was finding a way to simplify by combining the avionics bus and the essential bus by isolating the main and essential busses during starting. The aux bus backup was a lower priority consideration to allow me to have some of these sensitive instruments powered up during start without exposure to the brownout situation you have discussed, and secondarily to provide a second power source for my electronic flight instruments. I know this kind of talk probably makes you crazy, but in my never ending quest to expose my ignorance of electronics, I was compelled to present it to you. I would appreciate your consideration of this idea. Joel Harding


    Message 5


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    Time: 08:38:32 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: "Charred" Fast-On termnials
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> Hi Bob, After six years and 800 hours I am re-doing the panel in my RV-6. Upon disassembly, I found that the fast-on terminals at my strobe switch Were somewhat charred looking. All of the other fast-on terminals looked like new. To my knowledge, the strobe (or wiring) never failed during the 800 hours of service. The strobes (Wheelen Comet Flash) were on for every one of those 800 hours. I am going to mail you the charred terminals. When you get the terminals, I would appreciate your comments by e-mail. Hmmm . . . yes, I would like to see them. Thanks for taking the time to bring this to my attention. Mark, I've inspected your sample terminals, photographed them and posted the photo at: http://216.55.140.222/temp/NonPIDGFastOn.jpg I'm also sharing this note with the AeroElectric-List. The plastic used on these terminals has lost its "plastic". The material has become quite brittle. Have any other terminals on your switch panel shown discoloration? You might try the "squeeze" test on the insulation grip on other terminals to see if they're still flexible. You can see striations in the coloring where the plastic is a darker brown in a pattern that matches tooling marks on the terminal itself. What we see here is suggestive of a chemical change to the plastic aggravated by heating. Microscopic examination shows some transfer of plastic to the terminal surface. Check the remaining terminals on the panel for evidence of lost tension at the insulation grips. These are non-PIDG style terminals and at-risk for that kind of behavior. If this is the only problem-terminal of the bunch, and given the good appearance of plating on the terminal's metal parts, I don't think this joint was in imminent danger of failure nor are other terminals marching toward failure. The terminal you sent me WAS running warm. I'm surprised that strobe system current was high enough to single out this terminal for abuse. You might be well served to replace the strobe switch (it too is a source of heat if the normally open contact is getting corroded) and the other terminals on the switch. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) --------------------------------------------


    Message 6


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    Time: 09:25:36 AM PST US
    From: CANDO16@aol.com
    Subject: Re:Ammeter needle fluctuation
    --> AeroElectric-List message posted by: CANDO16@aol.com I have an RV-6 with an alternator and a Vans adjustable voltage regulator. I've noticed the ammeter stabilized at higher Rpms (ie: climbout, runups, etc.), but lower and medium RPMs the ammeter swings between + and - ranges. It, also, seems to be rather erratic, in that it will be stable at lower Rpms sometimes. My voltage reg. seems to be putting out 15V consistently also....I'd appreciate any input you might have...Thanks Greg 319GH


    Message 7


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    Time: 09:45:34 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Z-13 and Dual Electronic Ignitions
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> > > > >Bob, >The main incentive I had for going down this path was finding a simpler >method of incorporating the dreaded avionics bus into your essential >bus architecture. I know this is a major point of contention for you, >but I find myself dealing with the reality of a manufacturers >recommendation to provide protection for certain components, and I'm >too far into the stream to change horses. More important to me than >the failure modes was finding a way to simplify by combining the >avionics bus and the essential bus by isolating the main and essential >busses during starting. The aux bus backup was a lower priority >consideration to allow me to have some of these sensitive instruments >powered up during start without exposure to the brownout situation you >have discussed, and secondarily to provide a second power source for my >electronic flight instruments. I know this kind of talk probably makes >you crazy, but in my never ending quest to expose my ignorance of >electronics, I was compelled to present it to you. > I would appreciate your consideration of this idea. A little disappointed perhaps but not crazy. And the goal here is not to please me or any body else on the list. I've often suggested that folks are better off with a system they understand and are comfortable with than to be worrying about something unique to their level of understanding. Keep in mind that the vast majority of SE aircraft flying today are wired not unlike the CessnaBeechPiperMooneys of decades gone by . . . including OBAM aircraft. Airplanes wired per the Z-drawings are rare in comparison with the total fleet of aircraft. When I ask people to justify their wish to modify any of the systems we've published, it's not because I have any notion of convincing them to "do it my way." My query is aimed at acquiring insight as to some point of engineering I may have overlooked. The Z-drawings have evolved a lot over the last 10 years and I'd be foolish to believe they should not evolve further. My job is not to persuade you to do anything. My job is to help you understand how the system works. Your job is to craft a system that is not distracting because of concerns or misunderstood operation. So in answer to your questions: You can certainly add a switch in series with normal feedpath diode to service as an "avionics master" You don't need to use a contactor for an aux battery unless the battery is robust enough to aid in cranking and/or it is your intent NOT to use it to assist the main battery in cranking. Indeed, when the automatic aux battery management concept was published in Sport Aviation about 6 years ago, the aux battery was perhaps a 4-6 a.h. device connect to the bus via a 30A power relay like our S704-1. May I suggest the following actions which may work toward mitigating your concerns? Give me a list of folks who have supplied you with equipment that they claim is "sensitive" . . and let's at least ask them to provide a justification for their assertions based on physics. I presume you followed the conversation with Electronics International over the last two weeks. It turns out that they haven't a clue as to why their products should or should not be "protected". While they claimed credit for full compliance under TSO requirements that include DO-160 testing, they didn't truly understand the significance of the tests they paid money to accomplish. Nor did they understand the significance of that testing with respect to their customer's reasonable expectations. In EVERY case I've looked at over the past 15 years, not one company asking for an "avionics master switch" was able to enlighten me with an explanation. In more than half the cases, they admitted that there was no justification and that the topic of avionics master switch was part of the boiler-plate used to craft installation manuals since the 60's and nobody has ever bothered to review that requirement and take it out of the book. I don't know if the outcome of such an exercise would influence the way you configure your airplane and it doesn't matter. Bottom line is that what ever goes into YOUR airplane should minimize your worries as an owner and maintainer of the airplane so that you can maximize your performance as the pilot of that airplane. Bob . . .


    Message 8


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    Time: 11:12:49 AM PST US
    From: "Terry Watson" <terry@tcwatson.com>
    Subject: Avionics bus
    --> AeroElectric-List message posted by: "Terry Watson" <terry@tcwatson.com> Bob, Have you had any progress (or tried) convincing Greg Richter at Blue Mountain Avionics that their EFIS-1 doesn't need to be on an avionics bus? Terry RV-8A Blue Mountain EFIS-1


    Message 9


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    Time: 11:19:48 AM PST US
    From: Mark Phillips <ripsteel@edge.net>
    Subject: Small Relay Diodes
    --> AeroElectric-List message posted by: Mark Phillips <ripsteel@edge.net> It it considered good practice to add diodes across the coils of small relays such as would be used for flap controls or trim relays when using stick switches? I am using a 3PDT relay for landing light/flasher control that has a 100 ohm coil. Z-18 shows one, but they don't appear on other drawings. If so, a 1N4001 or equiv. would work? Advisable or not necessary? Thanks Mark Phillips


    Message 10


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    Time: 11:33:09 AM PST US
    From: "Eric M. Jones" <emjones@charter.net>
    Subject: MPJA Meters
    --> AeroElectric-List message posted by: "Eric M. Jones" <emjones@charter.net> I subscribed to the Marlin P. Jones Associates (no relation) e-mail special and bought their TRMS RS232 Multimeter, the $89.95 Meter. All I gotta say is holy cow! If you need a multimeter, appreciate and use this kind of technology, check this one out. http://www.mpja.com/productview.asp?product14521+TE $89.95 (TRMS and measures temps with supplied thermocouples) http://www.mpja.com/productview.asp?product14311+TE $49.95 (standard but still incredibly impressive). Caveat emptor, but this seems like an amazing deal to me! Eric M. Jones When trouble arises and things look bad, there is always one individual who perceives a solution and is willing to take command. Very often, that individual is crazy. --Dave Barry


    Message 11


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    Time: 12:15:30 PM PST US
    From: Mark Phillips <ripsteel@edge.net>
    Subject: Alternator output (again!)
    --> AeroElectric-List message posted by: Mark Phillips <ripsteel@edge.net> Not sure if I have a problem, but here goes: Received my B&C L40, belt included and installed it. Belt was about 6" too long, called B&C and they gave me a different belt #, purchased it and it fits great. But the belt was so short it wouldn't even fit around the flywheel- had to take it off to install the belt. This flywheel obviously has a smaller than "usual" pulley on it. Checked the Lyc. manual for pt# 68867 flywheel (oops! It's really a "SUPPORT ASSY., Starter ring gear 10/12 pitch, 1.91:1") There are other "flywheels" listed with 2.55:1 and 3.25:1 pitches. (What's THIS all about, anyway?) listed for my E3D, which originally had A/C and may explain the different "pitches"? What I'm curious about is alternator performance. Measuring the two pulleys yields a ratio of approx. 2.73:1, which would give only 3276 rpms @ 1200 crank speed, and 7371 @ 2700. Are these speeds too low or should I be searching for a larger "SUPPORT ASSY...................."? Don't know if the alternator pulley could be any smaller- it's only 2.75" across. I searched the archives for the chart Bob posted a couple of weeks ago about alternator output, if I recall, with no joy. Anyone still have this? From the PossumWorks Mark - do not archive -


    Message 12


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    Time: 01:06:39 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Small Relay Diodes
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 01:17 PM 5/10/2003 -0500, you wrote: >--> AeroElectric-List message posted by: Mark Phillips <ripsteel@edge.net> > >It it considered good practice to add diodes across the coils of small >relays such as would be used for flap controls or trim relays when using >stick switches? I am using a 3PDT relay for landing light/flasher >control that has a 100 ohm coil. Z-18 shows one, but they don't appear >on other drawings. If so, a 1N4001 or equiv. would work? > >Advisable or not necessary? > >Thanks >Mark Phillips It almost never hurts. It's a good idea for larger loads like contactors that store probably 10-50x more energy than their little relay counsins. First, keep in mind that energy in the "spike" that comes off a relay or contactor coil is 99.9% used up in the spreading contacts of the controlling switch. So adding a diode to any coil is to increase the life of the switch. The 100 mA or so relays don't represent much risk to a switch but then, a 1N400x diode is pretty cheap and easy to install . . . so why not? Bob . . .


    Message 13


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    Time: 02:20:51 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: MPJA Meters
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 02:33 PM 5/10/2003 -0400, you wrote: >--> AeroElectric-List message posted by: "Eric M. Jones" <emjones@charter.net> > >I subscribed to the Marlin P. Jones Associates (no relation) e-mail >special and bought their TRMS RS232 Multimeter, the $89.95 Meter. All I >gotta say is holy cow! If you need a multimeter, appreciate and use this >kind of technology, check this one out. > >http://www.mpja.com/productview.asp?product14521+TE $89.95 (TRMS and >measures temps with supplied thermocouples) > >http://www.mpja.com/productview.asp?product14311+TE $49.95 (standard >but still incredibly impressive). >Caveat emptor, but this seems like an amazing deal to me! It used to be that to ask for better than 3% accuracy in ordinary test tools was a stretch, nowadays 1% is commonplace. I purchased my first new instrument the day I got a job at Boeing (fall of 1961 . . . $86.00/wk). It was shinny new Triplet Model 630 and I gave about $70 for it. This would have been a typical 3% instrument of the era. According to the inflation calculator at http://www.westegg.com/inflation/ . . . that $70 instrument would cost me $410.00 today or working backwards, the $50 instrument Eric cited would cost $8.60 in 1961 dollars. This is a really neat business to be in. We can do more for less dollars tomorrow. Now if government could be taught to operate the same way . . . As I recall . . . one could buy a C-172 for about $15000 when I worked there. According to inflation calculator, the airplane should sell for about $88,000 today and IT wouldn't even fly better than it did in 1961 . . . wonder where we went wrong. Bob . . .


    Message 14


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    Time: 04:39:53 PM PST US
    Subject: Re: Z-13 and Dual Electronic Ignitions
    From: czechsix@juno.com
    --> AeroElectric-List message posted by: czechsix@juno.com Bob, I'm a bit baffled on your reply that "if you have two engine driven power sources, then you don't need two batteries". A couple months ago we had a lively exchange where you were poo-pooing my questions about tying electronic ignition leads directly to the battery to eliminate failure points between the battery and the battery bus (something about swatting gnats). Then when you realized I was talking about DUAL electronic ignition, you said that I should have dual batteries. My plan up until then had been to go with Z-13, single battery/dual alternator. But this does mean that the single battery is a single point failure that will result in engine failure if it's integrity is destroyed. Someone recently had a case where their battery lead bolt broke clean off (wasn't it a Powersonic RG battery?). Anyway, I still don't know what to think....I've gotta believe that complete battery failure with an RG is rare, but nevertheless I thought maybe it would be better to go with dual batteries. The configuration I've tentatively settled on is the one Klaus Savier recommends....single alternator and single main battery, plus a very small standby battery that is charged through a Schottky diode to isolate it from everything else, and runs one of the ignition systems. This seemed to me to be the lightest, simplest and cheapest setup that offered assurance of ignition system redundancy. It doesn't have the convenience of running an SD-8 if the main alternator quits, but since I'm running a B&C main alternator I felt the odds of being stuck somewhere (albeit safely on the ground) away from home with my alternator dead to be pretty low risk and probably worth the compromise in the long run. I was just amused at your statement on Z-13 because I thought that you did not advocate this setup for dual electronic ignition? --Mark Navratil Cedar Rapids, Iowa RV-8A N2D finishing... Time: 09:28:57 PM PST US From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> Subject: Re: AeroElectric-List: Z-13 and Dual Electronic Ignitions If you have two engine driven power sources, then you don't need two batteries. I'd run a Figure Z-13 system and run both ignitions from the battery bus. Further, if you're really tight on weight, you can down-size the battery to something on the order of 10 a.h. if you don't mind the extra cost of the smaller battery. There are LOTS of different ways to hook things up that will FUNCTION. What we should be trying to do is honor the wisdom of a 13th century philosopher, William of Ockham who opined "Plurality should not be assumed without necessity" . . . or in more modern parlance, don't make it any more complex than necessary. If you deduce some shortfall in the suggested system cited above that drives a necessity for adding complexity to the system, let's talk about it. Bob . . . The best thing to hit the internet in years - Juno SpeedBand! Surf the web up to FIVE TIMES FASTER!


    Message 15


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    Time: 08:46:46 PM PST US
    From: "David Carter" <dcarter@datarecall.net>
    Subject: Re: Z-13 and Dual Electronic Ignitions
    --> AeroElectric-List message posted by: "David Carter" <dcarter@datarecall.net> Mark Navratis (czechsix?), I am the least qualified to even attempt a comment here, but that never stops me from trying. I, too, am in process of modifying Z-13 for my all electric Mazda rotary engine. I, too, am concerned about a battery failure, and equally concerned about battery contactor failure. (I don't have a great fear of the probability of either, but believe there is enough anecdotal history to make me design my system so either or both will be a "no sweat" situation (Bob's "prime directive"). That is why I'm going to use a Permanent Magnet Alternator (John Deere 35, 55 or 85 amp) (the "alternate alternator is labeled "Dynamo" in Z-13 - this is a PM alternator). - PM alternators/dynamos operate with no need for a battery - ever. -- So, if battery fails, PM Alternator continues to put out regulated DC to the left hand (in Z-13) terminal of the battery contactor, which is where the wire that feeds the Battery Bus connects, which means that the battery can short, open, or melt and all run out a hole in the bottom of the plane -- and the battery bus, essential bus, and all electric engine will hum away on alternator power. I'm going to run only a single alternator - the PM alternator. They are supposed to be so reliable, and totally independent of the battery, that I don't see why I'd want all the "risks" that come with a "battery dependent, and battery contactor dependent std alternator. I'm adding a second battery, so will have a "2 battery, single PM alternator" system. - Haven't decided if I want to use 2 regular size batteries (may need that for "battery-only electrical endurace" close to equal to "fuel endurance"): 1) IF my electrically fed and fired engine current draw is not too great (don't have all the current draw info yet for 2 ignition coils, efi pump (1 on at a time except for T.O. & land), and Tracy Crook's EC-2 ignition-injection controller (engine computer), THEN may go with a small expensive light weight battery isolated just for the engine. 2) If need the extra juice, and if need the extra amp capacity for cranking engine, will go the easy, heavier, cheaper way and go with 2 17AH batteries (this is what I feel will be my choice - makes annual battery replacement and rotation simple, lower cost, better reliability, and I don't care about the difference in weight - my Mazda rotary already saves me about 20#.) Does this help any, in trying to sort things out? If not, please help me understand more & better. David Carter ----- Original Message ----- From: <czechsix@juno.com> Subject: Re: AeroElectric-List: Z-13 and Dual Electronic Ignitions > --> AeroElectric-List message posted by: czechsix@juno.com > > Bob, > > I'm a bit baffled on your reply that "if you have two engine driven power > sources, then you don't need two batteries". A couple months ago we had > a lively exchange where you were poo-pooing my questions about tying > electronic ignition leads directly to the battery to eliminate failure > points between the battery and the battery bus (something about swatting > gnats). Then when you realized I was talking about DUAL electronic > ignition, you said that I should have dual batteries. My plan up until > then had been to go with Z-13, single battery/dual alternator. But this > does mean that the single battery is a single point failure that will > result in engine failure if it's integrity is destroyed. Someone > recently had a case where their battery lead bolt broke clean off (wasn't > it a Powersonic RG battery?). > > Anyway, I still don't know what to think....I've gotta believe that > complete battery failure with an RG is rare, but nevertheless I thought > maybe it would be better to go with dual batteries. The configuration > I've tentatively settled on is the one Klaus Savier recommends....single > alternator and single main battery, plus a very small standby battery > that is charged through a Schottky diode to isolate it from everything > else, and runs one of the ignition systems. This seemed to me to be the > lightest, simplest and cheapest setup that offered assurance of ignition > system redundancy. It doesn't have the convenience of running an SD-8 if > the main alternator quits, but since I'm running a B&C main alternator I > felt the odds of being stuck somewhere (albeit safely on the ground) away > from home with my alternator dead to be pretty low risk and probably > worth the compromise in the long run. > > I was just amused at your statement on Z-13 because I thought that you > did not advocate this setup for dual electronic ignition? > > --Mark Navratil > Cedar Rapids, Iowa > RV-8A N2D finishing... > > Time: 09:28:57 PM PST US > From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> > Subject: Re: AeroElectric-List: Z-13 and Dual Electronic Ignitions > > > If you have two engine driven power sources, then you don't > need two batteries. I'd run a Figure Z-13 system and run > both ignitions from the battery bus. Further, if you're really > tight on weight, you can down-size the battery to something on > the order of 10 a.h. if you don't mind the extra cost of the > smaller battery. > > There are LOTS of different ways to hook things up that will > FUNCTION. What we should be trying to do is honor the wisdom > of a 13th century philosopher, William of Ockham who opined > "Plurality should not be assumed without necessity" . . . or > in more modern parlance, don't make it any more complex > than necessary. If you deduce some shortfall in the suggested > system cited above that drives a necessity for adding complexity > to the system, let's talk about it. > > Bob . . . > > > The best thing to hit the internet in years - Juno SpeedBand! > Surf the web up to FIVE TIMES FASTER! > >


    Message 16


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    Time: 08:51:34 PM PST US
    From: "David Carter" <dcarter@datarecall.net>
    Subject: Re: Alternator output (again!)
    --> AeroElectric-List message posted by: "David Carter" <dcarter@datarecall.net> Just looked at a curve for 80amp alternator - rpm on bottom, amps on left vertical. 5th item down in list at http://216.55.140.222/temp/ David ----- Original Message ----- From: "Mark Phillips" <ripsteel@edge.net> Subject: AeroElectric-List: Alternator output (again!) > --> AeroElectric-List message posted by: Mark Phillips <ripsteel@edge.net> > > Not sure if I have a problem, but here goes: > > Received my B&C L40, belt included and installed it. Belt was about 6" > too long, called B&C and they gave me a different belt #, purchased it > and it fits great. But the belt was so short it wouldn't even fit > around the flywheel- had to take it off to install the belt. This > flywheel obviously has a smaller than "usual" pulley on it. > > Checked the Lyc. manual for pt# 68867 flywheel (oops! It's really a > "SUPPORT ASSY., Starter ring gear 10/12 pitch, 1.91:1") There are other > "flywheels" listed with 2.55:1 and 3.25:1 pitches. (What's THIS all > about, anyway?) listed for my E3D, which originally had A/C and may > explain the different "pitches"? > > What I'm curious about is alternator performance. Measuring the two > pulleys yields a ratio of approx. 2.73:1, which would give only 3276 > rpms @ 1200 crank speed, and 7371 @ 2700. Are these speeds too low or > should I be searching for a larger "SUPPORT ASSY...................."? > Don't know if the alternator pulley could be any smaller- it's only > 2.75" across. > > I searched the archives for the chart Bob posted a couple of weeks ago > about alternator output, if I recall, with no joy. Anyone still have > this? > > >From the PossumWorks > Mark - do not archive - > >


    Message 17


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    Time: 10:46:43 PM PST US
    Subject: RE: Magneto buzz box circuit
    From: "David" <David@ChalmersFamily.com>
    --> AeroElectric-List message posted by: "David" <David@ChalmersFamily.com> I want to put together a circuit to time my magnetos. Seems like the mags appear as a capacitor, coil and switch in parallel. I need a circuit to tell when the switch is closed. I did this previously by feeding the output of a 555 oscillator into the points and looking for the amplitude change on a scope but I'd like to build something that is simpler to use - i.e has an LED or buzzer. Anyone got a schematic for a simple buzz box? Thanks Dave Chalmers




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