AeroElectric-List Digest Archive

Fri 06/06/03


Total Messages Posted: 19



Today's Message Index:
----------------------
 
     1. 12:02 AM - Re: ground plane (Gilles.Thesee)
     2. 03:52 AM - Re: V=IR problem (Cy Galley)
     3. 05:23 AM - Re: V=IR problem (BobsV35B@aol.com)
     4. 06:53 AM - Re: Ratchet Crimper (Ron Raby)
     5. 06:53 AM - Re: V=IR problem (Robert L. Nuckolls, III)
     6. 07:12 AM - Re: Power buss feed connection (Robert L. Nuckolls, III)
     7. 09:22 AM - Re: Ratchet Crimper (Joe Dubner)
     8. 10:10 AM - crimping large ring terminals (Dan Checkoway)
     9. 10:27 AM - Re: Re: Ratchet Crimper (Neil McLeod)
    10. 10:49 AM - Re: crimping large ring terminals (I-Blackler, Wayne R)
    11. 12:01 PM - Zenerology (Mark Phillips)
    12. 12:47 PM - Re: Zenerology (Richard Tasker)
    13. 12:48 PM - Re: Zenerology (Robert L. Nuckolls, III)
    14. 03:38 PM - Sealed coax connectors (Gilles.Thesee)
    15. 08:11 PM - Torque measurement with strain gauge (jmfpublic@attbi.com)
    16. 08:25 PM - Re: Torque measurement with strain gauge (Tom Brusehaver)
    17. 08:55 PM - Nav antenna next to Comm (jmfpublic@attbi.com)
    18. 09:54 PM - Re: Torque measurement with strain gauge (DHPHKH@aol.com)
    19. 11:07 PM - Shielding question (HCRV6@aol.com)
 
 
 


Message 1


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    Time: 12:02:12 AM PST US
    From: "Gilles.Thesee" <Gilles.Thesee@ac-grenoble.fr>
    Subject: Re: ground plane
    --> AeroElectric-List message posted by: "Gilles.Thesee" <Gilles.Thesee@ac-grenoble.fr> > >I'm afraid my transponder ground plane is 5.5" diameter. Will that make a > >big difference ? Shall I have to make a new one ? > > Nope . . . keep on truck'n > > Bob . . . Thanks, Gilles


    Message 2


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    Time: 03:52:44 AM PST US
    From: "Cy Galley" <cgalley@qcbc.org>
    Subject: Re: V=IR problem
    --> AeroElectric-List message posted by: "Cy Galley" <cgalley@qcbc.org> Why not get a 12 volt bulb? Cy Galley, TC - Chair, Emergency Aircraft Repair, Oshkosh Editor, EAA Safety Programs cgalley@qcbc.org or experimenter@eaa.org Always looking for articles for the Experimenter ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> Subject: Re: AeroElectric-List: V=IR problem > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> > > At 08:32 PM 6/5/2003 -0700, you wrote: > >--> AeroElectric-List message posted by: richard@riley.net > > > >I have an 8 day clock that wants 5V for the internal light. I have a 12v > >airplane. > > > >I know if measure the clock's resistance with an ohm meter I can figure out > >how big a resistor to put in line with it. Can someone walk me through the > >equation? > > Light bulbs have a very steep positive temperature > coefficient of resistance. The resistance reading > you'll get with an ohmmeter will be much lower > than actual operating resistance. > > You need to attach the clock to a 5v power supply > and measure the current with the lamp operating. > Then subtract 5v from 14v to get the resistor drop. > Your formula is R=E/I so divide the voltage drop > by measured current to yield appropriate size resistor. > > Bob . . . > >


    Message 3


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    Time: 05:23:15 AM PST US
    From: BobsV35B@aol.com
    Subject: Re: V=IR problem
    --> AeroElectric-List message posted by: BobsV35B@aol.com In a message dated 6/5/03 11:52:01 PM Central Daylight Time, jrourke@allied-computer.com writes: > Bob, that's indeed a great way to independently dim a set of lamps, > independent of load... but I think Richard has the opposite requirement > - a fixed load that he wants to dependently dim with the master dimmer. > A zener won't work for that. > > -John R. > Makes sense to me! I hadn't picked up on that data correctly. I guess the dimming would have to be separately supplied for the unit powered by the zener. More complications. Thanks for the explanation. Happy Skies, Old Bob


    Message 4


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    Time: 06:53:13 AM PST US
    From: "Ron Raby" <ronr@advanceddesign.com>
    Subject: Re: Ratchet Crimper
    --> AeroElectric-List message posted by: "Ron Raby" <ronr@advanceddesign.com> Byron I use a T&B # TBM5. It comes with several dies. It works with there color keyed lugs. Best regards Ron Raby ----- Original Message ----- From: "Byron & Jean" <byronjean@ticon.net> Subject: AeroElectric-List: Ratchet Crimper > --> AeroElectric-List message posted by: "Byron & Jean" <byronjean@ticon.net> > > Bob & List: > I'm looking for a quality ratchet crimper and lugs for #2 & #4 welding cable. I'm trying not to buy the real expensive ones, unless I have too. Any recommendations would be appreciated. > Thanks > Byron > >


    Message 5


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    Time: 06:53:49 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: V=IR problem
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 12:26 AM 6/6/2003 -0400, you wrote: >--> AeroElectric-List message posted by: BobsV35B@aol.com > >In a message dated 6/5/03 11:17:19 PM Central Daylight Time, >richard@riley.net writes: > > > My understanding was that a Zener wouldn't let me dim the internal > lighting > > > > with the rest of the panel. If I'm wrong, please let me know. > > > >Good Evening Richard, > >I am definitely one of those electrically challenged types, but I have used >Zeners for dimming purposes. What is so nice about a Zener is that it drops >the voltage to the required voltage regardless of what the load is. I >guess I >should say; as long as the load is within the capacity of the zener. > >The first time I used one was to dim a set of four GPS annunciator lights. >Since they were sometimes all on at the same time and other times only one or >two were on, a resistor wouldn't work. The zener did the job perfectly. I >think it is all just magic! > >Surely, some of the folks on this list will explain it much better than I >can. A zener has a relatively constant voltage drop. So, Consider a 5v lamp in series with a 9v resistor to run full bright from a 14v supply. At 14v, all lamps will be max bright. Reducing dimming supply voltage by say, 2 volts, will drop the supply to 14v string by (2/14)*100 or 14%. Voltage on the 5v string will go down by 2v as well. (2/5)*100 is 40%. Reducing dimming supply still further to say 9V will have the 14v string about half-bright, the 5v string will be dark. Bob . . .


    Message 6


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    Time: 07:12:52 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Power buss feed connection
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 08:44 AM 6/5/2003 -0600, you wrote: >--> AeroElectric-List message posted by: Paul Wilson <pwilson@climber.org> > >Or one could get the male faston adapter meant to be used for the battery >bolt. It has three tabs and one big slot for a big battery bolt. For use >with smaller bolts we use on the airplane one could solder the correct >ring terminal to get rid of the slot. I think I got them at either Radio >Shack or at an Auto supply place. > Paul >======== > >At 7:52 AM -0400 6/5/03, LarryRobertHelming wrote: > >--> AeroElectric-List message posted by: "LarryRobertHelming" > <lhelming@sigecom.net> > > > >RE: Power buss feed connection > > > >Bob or anyone, what is the preferred method for connecting the primary + > >feed to the main buss or other power buss? As I see it, one could connect > >it to one of the PIDG and put a large rated fuse in it or is it better to > >connect it to the metal screw post at the end of the buss? What other use > >could the metal screw post be used for? > > > >Larry in Indiana, RV7 Tip-up O-360 3XG reserved. > >Starting to work with Bob's power busses The treaded post on the end of the fuseblock was designed to be the feedpoint for the bus. If you perceive some design advantage in an alternative configuration, can you support it with a dissertation of simple ideas upon which the whole is founded? Not trying to be preachy or sanctimonious here. In fact, a good designer has to acknowledge that there could be a suite of configurations based on good assemblage of simple ideas. It then becomes a trade-off based on complexity, cost of ownership, efficiency, etc. There may a number of ways to skin a cat but one of them will be most attractive depending on circumstances other than skinning technique. So, if you have an alternative configuration to consider, pull together the underlying pieces that hold it up. Bob . . .


    Message 7


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    Time: 09:22:56 AM PST US
    From: Joe Dubner <jdubner@yahoo.com>
    Subject: Re: Ratchet Crimper
    --> AeroElectric-List message posted by: Joe Dubner <jdubner@yahoo.com> Byron, Although not exactly what you asked for (a ratchet crimper), a Nicopress tool does a good job on the big terminals. -- Joe Long-EZ 821RP Clarkston, WA [original message] ================== --> AeroElectric-List message posted by: "Byron & Jean" <byronjean@ticon.net> Bob & List: I'm looking for a quality ratchet crimper and lugs for #2 & #4 welding cable. I'm trying not to buy the real expensive ones, unless I have too. Any recommendations would be appreciated. Thanks Byron _


    Message 8


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    Time: 10:10:53 AM PST US
    From: "Dan Checkoway" <dan@rvproject.com>
    Subject: crimping large ring terminals
    --> AeroElectric-List message posted by: "Dan Checkoway" <dan@rvproject.com> This may be a silly question, but what tool is used to crimp terminals for wires larger than 10 AWG? I have a vinyl insulated ring terminal for a #8 wire (source: Van's basic wiring kit) but no tool (that I know of) to crimp it with. Should I scrap it and solder/heat-shrink it instead? I'm just as happy doing that if I have to buy YET another expensive tool. )_( Dan RV-7 N714D http://www.rvproject.com


    Message 9


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    Time: 10:27:15 AM PST US
    From: "Neil McLeod" <bedrock@theriver.com>
    Subject: Re: Ratchet Crimper
    --> AeroElectric-List message posted by: "Neil McLeod" <bedrock@theriver.com> I was able to rent some from the local electrical supply house. -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Joe Dubner Subject: AeroElectric-List: Re: Ratchet Crimper --> AeroElectric-List message posted by: Joe Dubner <jdubner@yahoo.com> Byron, Although not exactly what you asked for (a ratchet crimper), a Nicopress tool does a good job on the big terminals. -- Joe Long-EZ 821RP Clarkston, WA [original message] ================== --> AeroElectric-List message posted by: "Byron & Jean" <byronjean@ticon.net> Bob & List: I'm looking for a quality ratchet crimper and lugs for #2 & #4 welding cable. I'm trying not to buy the real expensive ones, unless I have too. Any recommendations would be appreciated. Thanks Byron _


    Message 10


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    Time: 10:49:49 AM PST US
    Subject: crimping large ring terminals
    From: "I-Blackler, Wayne R" <wayne.blackler@boeing.com>
    --> AeroElectric-List message posted by: "I-Blackler, Wayne R" <wayne.blackler@boeing.com> Bob's solder and heat shrink method works extremely well for 8WAG to 2AWG and is simple, effective and perfectly acceptable for our aeroplanes. I completed mine (2AWG and 4AWG) last weekend and saved $300-$600 on hand crimpers. Now, if you really desperately want to crimp, you can get it done, but remember to verify clocking with the person doing your crimping. Cheers - Wayne Blackler IO-360 Long EZ Getting closer... Seattle, USA -----Original Message----- From: Dan Checkoway [mailto:dan@rvproject.com] Subject: AeroElectric-List: crimping large ring terminals --> AeroElectric-List message posted by: "Dan Checkoway" <dan@rvproject.com> This may be a silly question, but what tool is used to crimp terminals for wires larger than 10 AWG? I have a vinyl insulated ring terminal for a #8 wire (source: Van's basic wiring kit) but no tool (that I know of) to crimp it with. Should I scrap it and solder/heat-shrink it instead? I'm just as happy doing that if I have to buy YET another expensive tool. )_( Dan RV-7 N714D http://www.rvproject.com


    Message 11


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    Time: 12:01:15 PM PST US
    From: Mark Phillips <ripsteel@edge.net>
    Subject: Zenerology
    --> AeroElectric-List message posted by: Mark Phillips <ripsteel@edge.net> Since the subject of using zeners for dimming control is being discussed, could someone please offer an explanation of how they work? The little bit of research I have done says they are intentionally reverse-biased diodes that conduct when their rated voltage level is reached. If this is correct, how does this act like anything more than a switch with a voltage threshold? Mark do not archive


    Message 12


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    Time: 12:47:28 PM PST US
    From: Richard Tasker <retasker@optonline.net>
    Subject: Re: Zenerology
    --> AeroElectric-List message posted by: Richard Tasker <retasker@optonline.net> You have it correct. But "conduct" doesn't mean that they suddenly go to zero ohms or zero volts. What happens (simplified) is that as long as the voltage across the zener is above whatever the zener voltage is it will conduct vigorously. If the voltage drops below that threshold it does not conduct. If you connect in series a variable voltage source, a 5V zener and a resistor, the zener will not conduct anything until the voltage rises to 5V. As the voltage is increased beyond that, say to 7V, the zener still has 5 volts across but now the resistor will have 2 volts across it. If you raise the voltage to 10 volts, the zener will still have 5V across it but now the resistor will have 5 volts across it. So, in essence, the zener does nothing more than subtract the zener voltage from a series circuit. Dick Tasker Mark Phillips wrote: >--> AeroElectric-List message posted by: Mark Phillips <ripsteel@edge.net> > >Since the subject of using zeners for dimming control is being >discussed, could someone please offer an explanation of how they work? >The little bit of research I have done says they are intentionally >reverse-biased diodes that conduct when their rated voltage level is >reached. If this is correct, how does this act like anything more than >a switch with a voltage threshold? > >Mark do not archive > > > >


    Message 13


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    Time: 12:48:08 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Zenerology
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 01:58 PM 6/6/2003 -0500, you wrote: >--> AeroElectric-List message posted by: Mark Phillips <ripsteel@edge.net> > >Since the subject of using zeners for dimming control is being >discussed, could someone please offer an explanation of how they work? >The little bit of research I have done says they are intentionally >reverse-biased diodes that conduct when their rated voltage level is >reached. If this is correct, how does this act like anything more than >a switch with a voltage threshold? http://myweb.tiscali.co.uk/robert.booth/uni/docs/Industrial%20Electronics.pdf http://www.americanmicrosemi.com/tutorials/zener.htm http://jever.phys.ualberta.ca/~gingrich/phys395/notes/node60.html http://hyperphysics.phy-astr.gsu.edu/hbase/electronic/zener.html http://hyperphysics.phy-astr.gsu.edu/hbase/electronic/zenereg.html#c1 http://hyperphysics.phy-astr.gsu.edu/hbase/electronic/limiter.html#c1 Bob . . .


    Message 14


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    Time: 03:38:32 PM PST US
    From: "Gilles.Thesee" <Gilles.Thesee@ac-grenoble.fr>
    Subject: Sealed coax connectors
    --> AeroElectric-List message posted by: "Gilles.Thesee" <Gilles.Thesee@ac-grenoble.fr> Hi Bob and all, Found in old issues of Avionics magazine some adds from Pic wire. They talk about sealed BNC and TNC connectors to prevent moisture problems. Any opinions ? Regards Gilles


    Message 15


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    Time: 08:11:41 PM PST US
    From: jmfpublic@attbi.com
    Subject: Torque measurement with strain gauge
    --> AeroElectric-List message posted by: jmfpublic@attbi.com Bob or anyone, I'm installing a Blue Mountain EFIS and this allows me to set up 'instrument gauges' with any label that I want, as long as I can get an analog voltage to represent the measurement. I would like to measure HP output from the engine. HP=(Torque)(RPM)/5252. Strain gauges are old technology with which I have no experience. A strain gauge on the prop shaft is hard to interface. Power and signal must pass either sliding rings and brushes :>(( or else use some magnetic and optical coupling. However, strain gauges on the engine mount would be easy to connect, but I'm not sure that I could separate torque moments from the linear stresses of just holding the weight of the engine. I believe that there are strain gauges with a 45 degree pattern that respond to torque more than to linear stress, but I hardly know where to start reading. Or, has anyone tried this and found that it is impossible? I did send off to Omega for some literature. I envision building a Wheatstone bridge arrangement feeding an instrumentation amplifier. Any thoughts/pearls/war stories?


    Message 16


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    Time: 08:25:07 PM PST US
    From: Tom Brusehaver <cozytom@mn.rr.com>
    Subject: Re: Torque measurement with strain gauge
    --> AeroElectric-List message posted by: Tom Brusehaver <cozytom@mn.rr.com> This months Circuit Cellar had an article about a horsepower monitor for an automobile http://www.circuitcellar.com/flash2002/second.htm They used a RF link from the drive shaft to the monitor CPU. Something to think about, prop hub or something for a light weight RF unit. jmfpublic@attbi.com wrote: > --> AeroElectric-List message posted by: jmfpublic@attbi.com > > Bob or anyone, > I'm installing a Blue Mountain EFIS and this allows me to set up 'instrument > gauges' with any label that I want, as long as I can get an analog voltage to > represent the measurement. I would like to measure HP output from the engine. > HP=(Torque)(RPM)/5252. Strain gauges are old technology with which I have no > experience. A strain gauge on the prop shaft is hard to interface. Power and > signal must pass either sliding rings and brushes :>(( or else use some > magnetic and optical coupling. However, strain gauges on the engine mount > would be easy to connect, but I'm not sure that I could separate torque moments > from the linear stresses of just holding the weight of the engine. I believe > that there are strain gauges with a 45 degree pattern that respond to torque > more than to linear stress, but I hardly know where to start reading. Or, has > anyone tried this and found that it is impossible? I did send off to Omega for > some literature. I envision building a Wheatstone bridge arrangement feeding > an instrumentation amplifier. Any thoughts/pearls/war stories? > > > > > > >


    Message 17


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    Time: 08:55:59 PM PST US
    From: jmfpublic@attbi.com
    <Aeroelectric-List@matronics.com> (Aeroelectric-List)
    Subject: Nav antenna next to Comm
    --> AeroElectric-List message posted by: jmfpublic@attbi.com Bob, or anyone, I have a Jabiru J400 with the comm antenna in the vertical fin, just ahead of the rudder. There is a channel in the horizontal stabalizer where the elevator lies with a perfect fit for some one inch wide brass strip, possibly 0.020 thick. This would give a broadband, low Q horizontally polarized antenna. My receiver is a UPS SL-30, a modern design. Will I have cross-talk problems transmitting on the comm frequencies while receiving VOR, or using the third harmonic of the antenna for glide-slope? Jim Foerster


    Message 18


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    Time: 09:54:19 PM PST US
    From: DHPHKH@aol.com
    Subject: Re: Torque measurement with strain gauge
    --> AeroElectric-List message posted by: DHPHKH@aol.com The Vishay Measurements Group website has a vast quantity of info about strain gauges. They sell Wheatstone bridge arrangements on a single guage. Try: http://www.vishay.com/brands/measurements_group/guide/guide.htm I did a project with a Wheatstone on a prop shaft using radio to get the signal off the shaft, but it was a pain. Slip rings can have noise problems. If you cook up a easy way to do it, drop me a line <g>. Strain gauges on the motor mount tubes doesn't sound very practical. Dan.


    Message 19


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    Time: 11:07:14 PM PST US
    From: HCRV6@aol.com
    Subject: Shielding question
    --> AeroElectric-List message posted by: HCRV6@aol.com Bob: Hoping for your expert opinion. I am using a SoftCom ATC-2P intercom with a KX-125 Navcom. The factory prewired harness for the intercom has only unshielded wires. I have installed it as received but I have routed the mic and phone jack wiring so as to keep them at least 2 inches away from other wires except for a span of about 3 inches where all the wiring passes through one panel. Now I am installing the KX-125, for which I have to fabricate the harness, and the wiring diagram calls for shielding on the connections to the intercom. This would require disassembly and rewiring of the installed intercom harness. My question is, if I keep the audio and mic key wires separate from other wires, is it reasonable to expect that I can forego shielding on these lines, or should I "bite the bullet" and rework the intercom harness now? BTW, I am using your single point "forest of tabs" for all grounds, including avionics grounds, except the strobes, nav lights and landing lights in the wing tips. Harry Crosby Pleasanton, California RV-6, firewall forward and finishing electrical Harry Crosby Pleasanton, California RV-6, firewall forward




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