AeroElectric-List Digest Archive

Sat 06/07/03


Total Messages Posted: 23



Today's Message Index:
----------------------
 
     1. 05:35 AM - Re: Torque measurement with strain gauge (BobsV35B@aol.com)
     2. 05:41 AM - Re: Torque measurement with strain gauge (Paul Wilson)
     3. 05:52 AM - Crow Bar OV Protection ()
     4. 06:20 AM - Wire labels (Dean Head)
     5. 07:03 AM - Re: Crow Bar OV Protection ()
     6. 07:49 AM - Re: Wire labels (Bruce Gray)
     7. 07:51 AM - Re: Wire labels (John Slade)
     8. 08:48 AM - Re: Wire labels (Melvinke@aol.com)
     9. 09:02 AM - Re: Wire labels (Robert L. Nuckolls, III)
    10. 09:05 AM - Re: Sealed coax connectors (Robert L. Nuckolls, III)
    11. 09:12 AM - Mom-on toggle (Larry Bowen)
    12. 09:22 AM - Circuit breaker recommendation (Paul McAllister)
    13. 11:08 AM - Re: Circuit breaker recommendation (Robert L. Nuckolls, III)
    14. 11:17 AM - Re: Mom-on toggle (Robert L. Nuckolls, III)
    15. 01:27 PM - Re: Wire labels (John Schroeder)
    16. 01:56 PM - Wire cross sectional area (Gerald Giddens)
    17. 02:51 PM - Re: Wire labels (Robert L. Nuckolls, III)
    18. 02:55 PM - Re: Mom-on toggle (Larry Bowen)
    19. 03:15 PM - Re: Torque measurement with strain gauge (Robert L. Nuckolls, III)
    20. 03:16 PM - Re: Nav antenna next to Comm (Robert L. Nuckolls, III)
    21. 08:40 PM - Re: Wire cross sectional area (Robert L. Nuckolls, III)
    22. 10:40 PM - Re: Wire cross sectional area (Gerald Giddens)
    23. 11:45 PM - Re: Torque measurement with strain gauge (James Foerster)
 
 
 


Message 1


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    Time: 05:35:36 AM PST US
    From: BobsV35B@aol.com
    Subject: Re: Torque measurement with strain gauge
    --> AeroElectric-List message posted by: BobsV35B@aol.com In a message dated 6/6/2003 10:10:35 PM Eastern Standard Time, jmfpublic@attbi.com writes: > Or, has > anyone tried this and found that it is impossible? Good Morning jmf, I don't believe anyone has found it to be impossible, but it has been tried before. I am not sure who did it, though it might have been Texas Insruments and Al Hundere may have been involved. To the best of my recollection, it was in Texas and the strain gauges were affixed to the engine mounts in a Beechcraft model 18. The circa was around 1960. It was hoped that a low cost torquemeter could be developed. The reports were favorable, but it never made it to market. Maybe it is time to try again with modern technology, it might work great! Happy Skies, Old Bob


    Message 2


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    Time: 05:41:26 AM PST US
    From: Paul Wilson <pwilson@climber.org>
    Subject: Re: Torque measurement with strain gauge
    --> AeroElectric-List message posted by: Paul Wilson <pwilson@climber.org> >--> AeroElectric-List message posted by: jmfpublic@attbi.com > >Bob or anyone, >I'm installing a Blue Mountain EFIS and this allows me to set up 'instrument >gauges' with any label that I want, as long as I can get an analog voltage to >represent the measurement. I would like to measure HP output from the engine. >HP=(Torque)(RPM)/5252. Strain gauges are old technology with which I have no >experience. A strain gauge on the prop shaft is hard to interface. Power and >signal must pass either sliding rings and brushes :>(( or else use some >magnetic and optical coupling. However, strain gauges on the engine mount >would be easy to connect, but I'm not sure that I could separate torque moments >from the linear stresses of just holding the weight of the engine. I believe >that there are strain gauges with a 45 degree pattern that respond to torque >more than to linear stress, but I hardly know where to start reading. Or, has >anyone tried this and found that it is impossible? I did send off to Omega for >some literature. I envision building a Wheatstone bridge arrangement feeding >an instrumentation amplifier. Any thoughts/pearls/war stories? ========= Why not just buy an automotive gadget that gives direct readout of acceleration, horsepower plus other things. Pretty simple just turn it on and read the numbers while in motion. No wires to connect. Many outfits sell the gadgets. Do a Google search and find one to fit your needs/desires. Start with www.gtimer.com Paul --


    Message 3


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    Time: 05:52:14 AM PST US
    From: <315@cox.net>
    Subject: Crow Bar OV Protection
    --> AeroElectric-List message posted by: <315@cox.net> Hi Bob, I am installing your Crow Bar OV Module and was wondering if it would be okay to use a 7 amp breaker instead of a 5 amp? The smallest gauge wire in the circuit is 16 G except for the OV module wire which appears to be smaller. I already have a 7 amp breaker available in the panel, do I need to replace it with a 5 or can I just use it? Thanks, Ned


    Message 4


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    Time: 06:20:16 AM PST US
    From: "Dean Head" <banana@atlantic.net>
    Subject: Wire labels
    --> AeroElectric-List message posted by: "Dean Head" <banana@atlantic.net> Hi, I am new to the list. I am building a Cozy MK4. I have seen some wire labels that are printed on shrink tube. Are these labels available or do you need some sort of "printer" to make them? Thanks Dean Head Cozy MK4 #1040


    Message 5


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    Time: 07:03:33 AM PST US
    From: <315@cox.net>
    Subject: Re: Crow Bar OV Protection
    --> AeroElectric-List message posted by: <315@cox.net> Hey guys never mind. Dad had a 5 amp breaker in his 60 year collection of parts! Thanks, Ned ----- Original Message ----- From: <315@cox.net> Subject: AeroElectric-List: Crow Bar OV Protection > --> AeroElectric-List message posted by: <315@cox.net> > > Hi Bob, > > I am installing your Crow Bar OV Module and was wondering if it would be okay to use a 7 amp breaker instead of a 5 amp? The smallest gauge wire in the circuit is 16 G except for the OV module wire which appears to be smaller. I already have a 7 amp breaker available in the panel, do I need to replace it with a 5 or can I just use it? > > Thanks, > Ned > >


    Message 6


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    Time: 07:49:01 AM PST US
    From: "Bruce Gray" <Bruce@glasair.org>
    Subject: Wire labels
    --> AeroElectric-List message posted by: "Bruce Gray" <Bruce@glasair.org> Check out www.kroy.com. They have several models (650 and 2500) of shrink tube printers. I bought mine on Ebay for $80 including 6 cartridges of shrink tubing. Bruce www.glasair.org -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Dean Head Subject: AeroElectric-List: Wire labels --> AeroElectric-List message posted by: "Dean Head" <banana@atlantic.net> Hi, I am new to the list. I am building a Cozy MK4. I have seen some wire labels that are printed on shrink tube. Are these labels available or do you need some sort of "printer" to make them? Thanks Dean Head Cozy MK4 #1040


    Message 7


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    Time: 07:51:42 AM PST US
    From: "John Slade" <sladerj@bellsouth.net>
    Subject: Wire labels
    --> AeroElectric-List message posted by: "John Slade" <sladerj@bellsouth.net> Hi Dean, At last, a question on this list I can answer! I use MS word and a 6 point font to print a sheet of labels, then cut them up with scissors and insert the label between the shrink tubing and the wire. Just about any printer and plain paper works great. Regards, John Slade


    Message 8


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    Time: 08:48:04 AM PST US
    From: Melvinke@aol.com
    Subject: Re: Wire labels
    --> AeroElectric-List message posted by: Melvinke@aol.com The specific shrinktube and the Kroy printer necessary to produce the labels are available at Graphic Products, <www.graphicproducts.com> ; 1-800-788-5572. The printer is a Kroy K3000-PC; use Kroy 1/8" yellow shrinktubing. Incredible job. Well worth the expense. Kenneth Melvin FEW Mustang N51KX


    Message 9


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    Time: 09:02:14 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Wire labels
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 10:50 AM 6/7/2003 -0400, you wrote: >--> AeroElectric-List message posted by: "John Slade" <sladerj@bellsouth.net> > >Hi Dean, >At last, a question on this list I can answer! >I use MS word and a 6 point font to print a sheet of labels, then cut them >up with scissors and insert the label between the shrink tubing and the >wire. Just about any printer and plain paper works great. >Regards, >John Slade For an illustration of how this works, see: http://www.aeroelectric.com/Catalog/wiring/s817c.jpg http://www.aeroelectric.com/Catalog/wiring/wiring.html#s816c Bob . . .


    Message 10


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    Time: 09:05:59 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Sealed coax connectors
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 12:37 AM 6/7/2003 +0200, you wrote: >--> AeroElectric-List message posted by: "Gilles.Thesee" ><Gilles.Thesee@ac-grenoble.fr> > >Hi Bob and all, > >Found in old issues of Avionics magazine some adds from Pic wire. They talk >about sealed BNC and TNC connectors to prevent moisture problems. >Any opinions ? > >Regards >Gilles Some offerings in BNC connectors have gaskets in them to reduce probability of splash getting into the connector but NONE are gas tight . . . meaning that environmental circulation of moisture due to atmospheric pressure changes WILL happen. I wouldn't make any special effort to buy a super-whizzy coax connector for an OBAM project . . . Now, if it's a taxpayer funded military project, then the sky's the limit. You can go for gold plated too . . . Bob . . .


    Message 11


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    Time: 09:12:31 AM PST US
    From: "Larry Bowen" <Larry@BowenAero.com>
    Subject: Mom-on toggle
    --> AeroElectric-List message posted by: "Larry Bowen" <Larry@bowenaero.com> I'm looking for a off-(on) toggle switch for use as a starter engage switch. Same functionality as the push button that Bob sells, but I want the form-factor of the toggle switches. This will be used with the red flip-guard. Anyone know a source? I guess one of the three-position switches would work [xx-xx-(on)], but ... - Larry Bowen Larry@BowenAero.com http://BowenAero.com 2003 - The year of flight!


    Message 12


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    Time: 09:22:49 AM PST US
    From: "Paul McAllister" <paul.mcallister@qia.net>
    Subject: Circuit breaker recommendation
    --> AeroElectric-List message posted by: "Paul McAllister" <paul.mcallister@qia.net> Hi All, I am going to use Bob's OVP module and I will need to buy a circuit breaker. Can someone make a recommendation for a CB. A specific brand, type number & suplier would be helpful. Thanks, Paul


    Message 13


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    Time: 11:08:19 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Circuit breaker recommendation
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 11:22 AM 6/7/2003 -0500, you wrote: >--> AeroElectric-List message posted by: "Paul McAllister" ><paul.mcallister@qia.net> > >Hi All, > >I am going to use Bob's OVP module and I will need to buy a circuit >breaker. Can someone make a recommendation for a CB. A specific brand, >type number & suplier would be helpful. > >Thanks, Paul Any 5A breaker will do. The folks who sold you the OV protection module sell a miniature 5A breaker at: http://www.bandcspecialty.com/cgi-bin/ez-catalog/cat_display.cgi?7X358218 Aircraft Spruce has one a bit larger at: http://www.aircraftspruce.com/catalog/elpages/pbcircuitbrkr.php See p/n W23X1A1G5 5 CB-230 5A $11.950 Bob . . .


    Message 14


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    Time: 11:17:35 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Mom-on toggle
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 12:12 PM 6/7/2003 -0400, you wrote: >--> AeroElectric-List message posted by: "Larry Bowen" <Larry@bowenaero.com> > >I'm looking for a off-(on) toggle switch for use as a starter engage >switch. Same functionality as the push button that Bob sells, but I >want the form-factor of the toggle switches. This will be used with the >red flip-guard. Anyone know a source? I guess one of the >three-position switches would work [xx-xx-(on)], but ... CARLING 6FB5H73XA: ALLIED STOCK # 683-5121 http://www.alliedelec.com/catalog/pf.asp?FN=896.pdf Bob . . .


    Message 15


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    Time: 01:27:56 PM PST US
    Subject: Re: Wire labels
    From: John Schroeder <jschroeder@perigee.net>
    --> AeroElectric-List message posted by: John Schroeder <jschroeder@perigee.net> Bob - Now that the subject came up again, it would really help to have a feel for the right sizes. Could you complete the following table for sizing of shrink wrap? Of course, it varies with the terminal, pin, # of wires, etc., but a general size for each would be OK. Many thanks in advance and again for your past help. All wire is Mil 22759 22AWG: Size: 20AWG: Size: 18AWG: Size: 16AWG: Size: 14AWG: Size: 12AWG: Size: 10AWG: Size: 08AWG: Size: 06AWG: Size: 04AWG: Size: 02AWG: Size:


    Message 16


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    Time: 01:56:38 PM PST US
    Subject: Wire cross sectional area
    From: Gerald Giddens <geraldgiddens@cox.net>
    --> AeroElectric-List message posted by: Gerald Giddens <geraldgiddens@cox.net> Anyone Anyone have a reference for the cross sectional area for Mil Spec Wire #24-#2 and sq inch preferred. Thanks Jerry N414PM Reserved Wiring


    Message 17


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    Time: 02:51:06 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Wire labels
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 04:26 PM 6/7/2003 -0400, you wrote: >--> AeroElectric-List message posted by: John Schroeder ><jschroeder@perigee.net> > >Bob - > >Now that the subject came up again, it would really help to have a feel for >the right sizes. Could you complete the following table for sizing of >shrink wrap? Of course, it varies with the terminal, pin, # of wires, etc., >but a general size for each would be OK. Many thanks in advance and again >for your past help. > >All wire is Mil 22759 > >22AWG: Size: >20AWG: Size: >18AWG: Size: >16AWG: Size: >14AWG: Size: >12AWG: Size: >10AWG: Size: >08AWG: Size: >06AWG: Size: >04AWG: Size: >02AWG: Size: It depends on the kind of heat-shrink you are using. MOST shrinks drop to 1/2 their manufactured size when heated. However, referring to the catalog page: http://216.55.140.222/temp/Allied_p301.pdf we see shrink ratios as high as 4:1 Here's an excerpt from the spec for Mil-W-22759/16 wire . . . most commonly used for aircraft. http://216.55.140.222/temp/22759-16.pdf This chart gives you the overall diameter limits for the various gages of wire. You'll want ot select shrink that will close to some value just smaller than the wire for best fit. As it turns out, there are only a few sizes necessary to cover all the bases in applying shrink covers over wire labels. These are offered by B&C at http://www.aeroelectric.com/Catalog/BCcatalog.html down near the bottom of the listing. There's even a kit of assorted sizes and quqantites that will probably have enough of every size necessary in 2:1 clear shrink to do an airplane project. Bob . . .


    Message 18


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    Time: 02:55:07 PM PST US
    From: "Larry Bowen" <Larry@BowenAero.com>
    Subject: Mom-on toggle
    --> AeroElectric-List message posted by: "Larry Bowen" <Larry@bowenaero.com> Thanks. I've ordered 3. - Larry Bowen Larry@BowenAero.com http://BowenAero.com 2003 - The year of flight! Do not archive > -----Original Message----- > >I'm looking for a off-(on) toggle switch for use as a starter engage > >switch. Same functionality as the push button that Bob sells, but I > >want the form-factor of the toggle switches. This will be used with > >the red flip-guard. Anyone know a source? I guess one of the > >three-position switches would work [xx-xx-(on)], but ... > > CARLING 6FB5H73XA: ALLIED STOCK # 683-5121 > http://www.alliedelec.com/catalog/pf.asp?FN=896.pdf Bob . . .


    Message 19


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    Time: 03:15:29 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Torque measurement with strain gauge
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 03:10 AM 6/7/2003 +0000, you wrote: >--> AeroElectric-List message posted by: jmfpublic@attbi.com > >Bob or anyone, >I'm installing a Blue Mountain EFIS and this allows me to set up 'instrument >gauges' with any label that I want, as long as I can get an analog voltage to >represent the measurement. I would like to measure HP output from the >engine. >HP=(Torque)(RPM)/5252. Strain gauges are old technology with which I have no >experience. A strain gauge on the prop shaft is hard to interface. Power >and >signal must pass either sliding rings and brushes :>(( or else use some >magnetic and optical coupling. However, strain gauges on the engine mount >would be easy to connect, but I'm not sure that I could separate torque >moments >from the linear stresses of just holding the weight of the engine. I believe >that there are strain gauges with a 45 degree pattern that respond to torque >more than to linear stress, but I hardly know where to start reading. Or, >has >anyone tried this and found that it is impossible? I did send off to Omega >for >some literature. I envision building a Wheatstone bridge arrangement feeding >an instrumentation amplifier. Any thoughts/pearls/war stories? It's been done but it's pretty ugly. First, the stress on a prop shaft is rather low . . . seems there is a decidedly enthusiastic interest in not having prop shafts break. When one goes to measure strain on a prop shaft surface, the values are exceedingly small. After you've amplified them up to usable values, you find that every power pulse from a firing cylinder puts gobs of modulation on the envelope of average torque. Aerodynamic loads and gyroscopic loading add further degrees of uncertainty. The task is challenging electronically too. The best approach I've see was to power the measurement system from battery and radio the data off the prop from a TM transmitter housed in the prop spinner. Some fancy footwork with a digital signal processor integrated the very ratty raw data into usable information. Is this a short term investigative effort or are you trying to make your suite of engine instrumentation look like you've got a turbo-prop installed? Bob . . .


    Message 20


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    Time: 03:16:48 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Nav antenna next to Comm
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 03:55 AM 6/7/2003 +0000, you wrote: >--> AeroElectric-List message posted by: jmfpublic@attbi.com > >Bob, or anyone, >I have a Jabiru J400 with the comm antenna in the vertical fin, just ahead of >the rudder. There is a channel in the horizontal stabalizer where the >elevator >lies with a perfect fit for some one inch wide brass strip, possibly 0.020 >thick. This would give a broadband, low Q horizontally polarized antenna. My >receiver is a UPS SL-30, a modern design. Will I have cross-talk problems >transmitting on the comm frequencies while receiving VOR, or using the third >harmonic of the antenna for glide-slope? On VOR maybe but it's only while you're transmitting. On GS, probably not. Bob . . .


    Message 21


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    Time: 08:40:54 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Wire cross sectional area
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 01:56 PM 6/7/2003 -0700, you wrote: >--> AeroElectric-List message posted by: Gerald Giddens ><geraldgiddens@cox.net> > >Anyone > >Anyone have a reference for the cross sectional area for Mil Spec Wire >#24-#2 and sq inch preferred. Are you wanting the overall sizes or cross section of the conductor? For overall size of wires, refer to the excerpt from the spec I just published for the Mil-W-22759/16 wire at: http://216.55.140.222/temp/22759-16.pdf If you're wanting the finely tuned cross sectional area of the copper, you can calculate based on numbers of strands use in layup and compute cross section for sum of strands of the gages cited. Here's a list of data on solid strands over a limited range WIRE TABLE FOR SOLID, ROUND COPPER CONDUCTORS Size Diameter Cross-sectional area Weight AWG inches cir. mils sq. inches lb/1000 ft =============================================================== 10 -------- 0.1019 ------- 10,380 ------ 0.008155 ----- 31.43 11 -------- 0.09074 ------- 8,234 ------ 0.006467 ----- 24.92 12 -------- 0.08081 ------- 6,530 ------ 0.005129 ----- 19.77 13 -------- 0.07196 ------- 5,178 ------ 0.004067 ----- 15.68 14 -------- 0.06408 ------- 4,107 ------ 0.003225 ----- 12.43 15 -------- 0.05707 ------- 3,257 ------ 0.002558 ----- 9.858 16 -------- 0.05082 ------- 2,583 ------ 0.002028 ----- 7.818 17 -------- 0.04526 ------- 2,048 ------ 0.001609 ----- 6.200 18 -------- 0.04030 ------- 1,624 ------ 0.001276 ----- 4.917 19 -------- 0.03589 ------- 1,288 ------ 0.001012 ----- 3.899 20 -------- 0.03196 ------- 1,022 ----- 0.0008023 ----- 3.092 21 -------- 0.02846 ------- 810.1 ----- 0.0006363 ----- 2.452 22 -------- 0.02535 ------- 642.5 ----- 0.0005046 ----- 1.945 23 -------- 0.02257 ------- 509.5 ----- 0.0004001 ----- 1.542 24 -------- 0.02010 ------- 404.0 ----- 0.0003173 ----- 1.233 25 -------- 0.01790 ------- 320.4 ----- 0.0002517 ----- 0.9699 26 -------- 0.01594 ------- 254.1 ----- 0.0001996 ----- 0.7692 27 -------- 0.01420 ------- 201.5 ----- 0.0001583 ----- 0.6100 28 -------- 0.01264 ------- 159.8 ----- 0.0001255 ----- 0.4837 29 -------- 0.01126 ------- 126.7 ----- 0.00009954 ---- 0.3836 30 -------- 0.01003 ------- 100.5 ----- 0.00007894 ---- 0.3042 31 ------- 0.008928 ------- 79.70 ----- 0.00006260 ---- 0.2413 32 ------- 0.007950 ------- 63.21 ----- 0.00004964 ---- 0.1913 33 ------- 0.007080 ------- 50.13 ----- 0.00003937 ---- 0.1517 34 ------- 0.006305 ------- 39.75 ----- 0.00003122 ---- 0.1203 35 ------- 0.005615 ------- 31.52 ----- 0.00002476 --- 0.09542 36 ------- 0.005000 ------- 25.00 ----- 0.00001963 --- 0.07567 37 ------- 0.004453 ------- 19.83 ----- 0.00001557 --- 0.06001 38 ------- 0.003965 ------- 15.72 ----- 0.00001235 --- 0.04759 39 ------- 0.003531 ------- 12.47 ---- 0.000009793 --- 0.03774 40 ------- 0.003145 ------- 9.888 ---- 0.000007766 --- 0.02993 41 ------- 0.002800 ------- 7.842 ---- 0.000006159 --- 0.02374 42 ------- 0.002494 ------- 6.219 ---- 0.000004884 --- 0.01882 43 ------- 0.002221 ------- 4.932 ---- 0.000003873 --- 0.01493 44 ------- 0.001978 ------- 3.911 ---- 0.000003072 --- 0.01184 Bob . . .


    Message 22


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    Time: 10:40:28 PM PST US
    Subject: Re: Wire cross sectional area
    From: Gerald Giddens <geraldgiddens@cox.net>
    --> AeroElectric-List message posted by: Gerald Giddens <geraldgiddens@cox.net> Bob, Thanks for the info Jerry do not archive > From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> > Reply-To: aeroelectric-list@matronics.com > Date: Sat, 07 Jun 2003 22:39:40 -0500 > To: aeroelectric-list@matronics.com > Subject: Re: AeroElectric-List: Wire cross sectional area > > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" > <bob.nuckolls@cox.net> > > At 01:56 PM 6/7/2003 -0700, you wrote: >> --> AeroElectric-List message posted by: Gerald Giddens >> <geraldgiddens@cox.net> >> >> Anyone >> >> Anyone have a reference for the cross sectional area for Mil Spec Wire >> #24-#2 and sq inch preferred. > > Are you wanting the overall sizes or cross section of > the conductor? For overall size of wires, refer to the > excerpt from the spec I just published for the Mil-W-22759/16 > wire at: > > http://216.55.140.222/temp/22759-16.pdf > > If you're wanting the finely tuned cross sectional area > of the copper, you can calculate based on numbers of strands > use in layup and compute cross section for sum of strands > of the gages cited. Here's a list of data on solid strands > over a limited range > > WIRE TABLE FOR SOLID, ROUND COPPER CONDUCTORS > > Size Diameter Cross-sectional area Weight > AWG inches cir. mils sq. inches lb/1000 ft > =============================================================== > > 10 -------- 0.1019 ------- 10,380 ------ 0.008155 ----- 31.43 > 11 -------- 0.09074 ------- 8,234 ------ 0.006467 ----- 24.92 > 12 -------- 0.08081 ------- 6,530 ------ 0.005129 ----- 19.77 > 13 -------- 0.07196 ------- 5,178 ------ 0.004067 ----- 15.68 > 14 -------- 0.06408 ------- 4,107 ------ 0.003225 ----- 12.43 > 15 -------- 0.05707 ------- 3,257 ------ 0.002558 ----- 9.858 > 16 -------- 0.05082 ------- 2,583 ------ 0.002028 ----- 7.818 > 17 -------- 0.04526 ------- 2,048 ------ 0.001609 ----- 6.200 > 18 -------- 0.04030 ------- 1,624 ------ 0.001276 ----- 4.917 > 19 -------- 0.03589 ------- 1,288 ------ 0.001012 ----- 3.899 > 20 -------- 0.03196 ------- 1,022 ----- 0.0008023 ----- 3.092 > 21 -------- 0.02846 ------- 810.1 ----- 0.0006363 ----- 2.452 > 22 -------- 0.02535 ------- 642.5 ----- 0.0005046 ----- 1.945 > 23 -------- 0.02257 ------- 509.5 ----- 0.0004001 ----- 1.542 > 24 -------- 0.02010 ------- 404.0 ----- 0.0003173 ----- 1.233 > 25 -------- 0.01790 ------- 320.4 ----- 0.0002517 ----- 0.9699 > 26 -------- 0.01594 ------- 254.1 ----- 0.0001996 ----- 0.7692 > 27 -------- 0.01420 ------- 201.5 ----- 0.0001583 ----- 0.6100 > 28 -------- 0.01264 ------- 159.8 ----- 0.0001255 ----- 0.4837 > 29 -------- 0.01126 ------- 126.7 ----- 0.00009954 ---- 0.3836 > 30 -------- 0.01003 ------- 100.5 ----- 0.00007894 ---- 0.3042 > 31 ------- 0.008928 ------- 79.70 ----- 0.00006260 ---- 0.2413 > 32 ------- 0.007950 ------- 63.21 ----- 0.00004964 ---- 0.1913 > 33 ------- 0.007080 ------- 50.13 ----- 0.00003937 ---- 0.1517 > 34 ------- 0.006305 ------- 39.75 ----- 0.00003122 ---- 0.1203 > 35 ------- 0.005615 ------- 31.52 ----- 0.00002476 --- 0.09542 > 36 ------- 0.005000 ------- 25.00 ----- 0.00001963 --- 0.07567 > 37 ------- 0.004453 ------- 19.83 ----- 0.00001557 --- 0.06001 > 38 ------- 0.003965 ------- 15.72 ----- 0.00001235 --- 0.04759 > 39 ------- 0.003531 ------- 12.47 ---- 0.000009793 --- 0.03774 > 40 ------- 0.003145 ------- 9.888 ---- 0.000007766 --- 0.02993 > 41 ------- 0.002800 ------- 7.842 ---- 0.000006159 --- 0.02374 > 42 ------- 0.002494 ------- 6.219 ---- 0.000004884 --- 0.01882 > 43 ------- 0.002221 ------- 4.932 ---- 0.000003873 --- 0.01493 > 44 ------- 0.001978 ------- 3.911 ---- 0.000003072 --- 0.01184 > > > Bob . . . > > > > > >


    Message 23


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    Time: 11:45:20 PM PST US
    From: "James Foerster" <jmfpublic@attbi.com>
    Subject: Re: Torque measurement with strain gauge
    --> AeroElectric-List message posted by: "James Foerster" <jmfpublic@attbi.com> Thanks you all for the comments and resources. The Circuit Cellar reference was unclear as to the mechanics of the torque measurement, but it did not involve a strain gauge. Bob confirmed my suspicion that the very strong prop shaft would lead to very little strain for the applied stress, and thus a tiny signal, full of noise. Also, hanging something on the prop shaft that could fly off, or get unbalanced, demands real engineering and care in manufacture. "First, do no harm". The engine mount is far more flexible, and thus gives a much larger output to a strain gauge. I can average out the vibration. The Blue Mountain software is quite flexible in the setup page, and a moving average is easy to do. And yes, I would like to have the instrumentation look like a turboprop, Bob! Mainly, it will help to compare propellers, but it may also give early warning of engine malfunction. Or, early warning of pilot malfunction if I try to take off at high density altitude with insufficient power. I like reassurance. Jim Foerster Jabiru J400 50% done




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