AeroElectric-List Digest Archive

Thu 07/03/03


Total Messages Posted: 6



Today's Message Index:
----------------------
 
     1. 04:06 AM - Re: Grounding questions (KITFOXZ@aol.com)
     2. 11:51 AM - Re: Wiring VM1000 for dual alternators (MARTIN EMRATH)
     3. 04:31 PM - Re: Re: Wiring VM1000 for dual alternators (Robert L. Nuckolls, III)
     4. 04:37 PM - Re: Fluctuating Ammeter (Robert L. Nuckolls, III)
     5. 04:44 PM - Re: 10631 Lee  (Robert L. Nuckolls, III)
     6. 05:29 PM - Re: Grounding questions (Robert L. Nuckolls, III)
 
 
 


Message 1


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    Time: 04:06:13 AM PST US
    From: KITFOXZ@aol.com
    Subject: Re: Grounding questions
    --> AeroElectric-List message posted by: KITFOXZ@aol.com In a message dated 7/2/2003 9:55:08 AM Eastern Standard Time, DHPHKH@aol.com writes: > <<The two batteries are in a common battery box and their negative > terminals > >are bolted together with a 1/4" bolt.>> > > Just a thought: May not be wise to bolt two heavy batteries together at > the terminals. A flexible connection seems more appropriate. > > Dan > > Dan, You are right on point here. This is a VERY important detail. Bolting two large (heavy) masses together at a single point is begging for trouble. Even if the battery pair were very snug and cannot move a micrometer in the battery box, I would not subject the battery posts to this stress. A very flexible braided jumper wire with terminal connections at battery posts is a must. John P. Marzluf Columbus, Ohio Kitfox Outback (out back in the garage)


    Message 2


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    Time: 11:51:48 AM PST US
    From: MARTIN EMRATH <emrath@comcast.net>
    Subject: Re: Wiring VM1000 for dual alternators
    --> AeroElectric-List message posted by: MARTIN EMRATH <emrath@comcast.net> Bob: Is the 0.7 volt drop due to the losses in the master contactor? Marty in Brentwood TN Time: 08:56:21 AM PST US From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> Subject: Re: AeroElectric-List: Wiring VM1000 for dual alternator installation --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 05:32 AM 6/25/2003 -0400, you wrote: >--> AeroElectric-List message posted by: "Treff, Arthur" ><Arthur.Treff@Smartm.com> > >Listers, > >I'm wiring my RV-8 with Z-13. My ammeter will the embedded in the Vision >MIcrosystems VM-1000 display. > >My questions are: >1) What would be the consequence if I connected the leads from both >ammeter shunts to the VM-1000? Since both alternators would be operating >at different times wouldn't the display just show the current from which >ever alternator was switched on? No doubt I'm missing something, please >poke holes in my logic. I got a note from Vision Microsystems that answered questions I had on how their transducers were wired. I've published a suggested wiring diagram for dual ammeter transducers on the VM1000 at <http://216.55.140.222/temp/VM1000_Dual_Bus.pdf> Consider that you might do quite nicely without putting an ammeter sensor on the aux alternator. If the bus voltage is staying above 13.0 volts then you're certainly not overloading the aux alternator. Besides, your en-route load analysis needs to be accomplished before first flight. You KNOW what the maximum auxiliary alternator loads are going to be long before you ever need to load that alternator. >2) For those who have used a primary and an E bus and a display like the >VM-1000, where in the circuit did you wire the voltmeter? Any reason to >have a voltmeter on the main bus as well as the E-bus? OOps, that's a >dumb question, I think I just answered it myself. Current is very >important to system health, but knowing if the voltage falls below >alternator output (#1 or #2) is all that really matters, yes? Having said >that, my logic is that putting a single voltmeter accross the pnl ground >plane to the started contactor would do the job. Fire away, what am I missing? If power to operate the VM1000 fits into your power budget for sustained en route operations with the aux alternator (and I would think 8+ amps is plenty) then run the VM1000 from the e-bus and be aware that voltage readings for normal operations are 0.7 volts lower than actual. Momentary closure of the alternate feed switch will give you the real bus voltage and show that the alternate feed path is intact. Bob . . .


    Message 3


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    Time: 04:31:00 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Wiring VM1000 for dual alternators
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 01:48 PM 7/3/2003 -0500, you wrote: >--> AeroElectric-List message posted by: MARTIN EMRATH <emrath@comcast.net> > >Bob: Is the 0.7 volt drop due to the losses in the master contactor? >Marty in Brentwood TN No, from e-bus normal feedpath diode. Bob . . .


    Message 4


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    Time: 04:37:56 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Fluctuating Ammeter
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 02:32 AM 7/3/2003 -0400, you wrote: >--> AeroElectric-List message posted by: "Richard V. Reynolds" ><rvreynolds@macs.net> > >With the engine running and the alternator on, the ammeter fluctuates >between +60/-60 amps >with all loads on. As the loads are reduced, i.e. the landing lights, >strobes, and nav >lights are turned off, the fluctuations reduce to +5/-5 amps. > >The battery voltage is 13.6 volts before start and 15.2 volts with the >alternator on as >measured with a digital voltmeter. The voltage does not appear to be >fluctuating. > >I presume the RV has the standard Vans regulator and alternator. > >Any thoughts on the cause. > >Richard Reynolds for a friend more than half the time, this is a manifestation of voltage regulator instability due to excessive wiring resistance between the bus and the regulator. 15.2 is a tad high also and could be yet another manifestation of resistance . . . Try an experiment. Temporarily disconnect existing feedpath between input of regulator and bus. Make temporary connection between the input of your regulator and battery (+) terminal with a piece of hefty wire like 14 to 18AWG. Fire engine up, measure voltage at battery terminal and observe behavior of ammeter. If it settles down and votlage at battery moves down toward a more normal reading, then the problem lies in the normal feedpath between bus and regulator. Wire size, terminals, threaded fasteners, and internal resistance of breakers and switches can all add up to a value sufficient to upset the regulator. Be sure to break the temporary connection from battery (+) when the experiment is over . . . left on too long might overheat your alternator rotor and/or run the battery down. Bob . . .


    Message 5


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    Time: 04:44:21 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: 10631 Lee
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 01:58 AM 7/3/2003 +0000, you wrote: >Below is the result of your inquiry. It was submitted by >John Lee (borgny@rconnect.com) on Wednesday, July 2, 2003 at 18:58:27 > >Wednesday, July 2, 2003 > >John Lee > >, >Email: borgny@rconnect.com >Comments/Questions: Dear Bob, >I have a LR3-14 voltage regulator hooked to a B&C alternator. It was set >at the factory at 14.4 volts and for the last year it has been working >good, except just recently it is only putting out 13.9 volts. Is this a >heat factor or is my alternator wearing out? Should I adjust the voltage >regulator back to 14.4 volts? Try adjusting it upward. There might be something else going on but adjusting is the first thing to try. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) --------------------------------------------


    Message 6


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    Time: 05:29:53 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Grounding questions
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 09:53 AM 7/2/2003 -0400, you wrote: >--> AeroElectric-List message posted by: DHPHKH@aol.com > ><<The two batteries are in a common battery box and their negative terminals > >are bolted together with a 1/4" bolt.>> > > Just a thought: May not be wise to bolt two heavy batteries > together at >the terminals. A flexible connection seems more appropriate. > >Dan Good eye Dan! That one slipped by me. Battery terminals are indeed poorly designed for structural loading. My personal preference for battery connections is the very pliable, welding cable like those offered at http://www.aeroelectric.com/Catalog/wiring/wiring.html#sbl and easily made at home. Bob . . .




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