AeroElectric-List Digest Archive

Thu 07/31/03


Total Messages Posted: 12



Today's Message Index:
----------------------
 
     1. 05:33 AM - Backup Electrical Power (Eric M. Jones)
     2. 06:16 AM - Re: Backup Electrical Power (Robert L. Nuckolls, III)
     3. 07:17 AM - Do reporters ever get it right? (Robert L. Nuckolls, III)
     4. 07:19 AM - Re:ARC RT-359A transponder manual? (MikeM)
     5. 07:36 AM - Re: 10683 Mahan  (Robert L. Nuckolls, III)
     6. 09:10 AM - Re: Do reporters ever get it right? (Reed, Britt/FSC Salt Lake)
     7. 10:12 AM - Red and Green LED Position lights (Eric M. Jones)
     8. 10:51 AM - Crowbar O.V. & Internally Regulated Alternator (Z-24) (Steve Sampson)
     9. 11:37 AM - Re: Crowbar O.V. & Internally Regulated Alternator (Z-24) (Phil Birkelbach)
    10. 01:38 PM - Re: Crowbar O.V. & Internally Regulated Alternator (Z-24) (Robert L. Nuckolls, III)
    11. 04:32 PM - Shielding the tach lead (Duncan McBride)
    12. 11:25 PM - Crowbar O.V. & Internally Regulated Alternator (Z-24) (Steve Sampson)
 
 
 


Message 1


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    Time: 05:33:19 AM PST US
    From: "Eric M. Jones" <emjones@charter.net>
    Subject: Backup Electrical Power
    --> AeroElectric-List message posted by: "Eric M. Jones" <emjones@charter.net> Dan, Looks good. I am amazed that three lemons can make a jet exhaust so HOT! By the way---Very tidy workshop you have there. Eric M. Jones


    Message 2


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    Time: 06:16:25 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Backup Electrical Power
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 09:03 PM 7/30/2003 -0700, you wrote: >--> AeroElectric-List message posted by: "Dan Checkoway" <dan@rvproject.com> > >I have an idea for a backup electrical system for my RV-7...it involves >having about 934 lemons onboard... > >http://www.checkoway.com/lemon_battery.html > >What do you think? > Neat posting! I've .pdf'ed a copy for sharing with students. The experiment neatly demonstrates reactions based on the electrochemical series tables of common materials. It also demonstrates source impedance (constant voltage, variable current depending on depth of immersion). Suggest you work toward the more elegant solution of reducing number of lemons required . . . probability of failure is 155x more likely than for say, 6 lemons. Bob . . .


    Message 3


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    Time: 07:17:33 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Do reporters ever get it right?
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> Interesting tid-bit from latest Avweb posing: http://www.avweb.com/newswire/9_31b/complete/185409-1.html#5e . . . I'm sitting here wondering how and "electrical failure" can force a landing in a high-wing, gravity fed fuel system aircraft. Even more bizarre is the item just below the one cited. Where can a pilot's head be at when an aircraft like this runs out of fuel? Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) --------------------------------------------


    Message 4


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    Time: 07:19:11 AM PST US
    From: MikeM <mladejov@ced.utah.edu>
    Subject: RE:ARC RT-359A transponder manual?
    --> AeroElectric-List message posted by: MikeM <mladejov@ced.utah.edu> > Does anyone have access to an ARC RT-359A transponder manual I could borrow? > > SigmaTek (who owns ARC) wants $125 for a copy. They generously knocked off 40%, > but even $75 seems a bit much for a manual that hasn't changed in the last 20 > years. > > Regards, > Kevin Kinney Do you need the entire manual, or just an installation pin out? MikeM


    Message 5


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    Time: 07:36:01 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: 10683 Mahan
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 01:25 PM 7/31/2003 +0000, you wrote: >Below is the result of your inquiry. It was submitted by >Fred Mahan (mahan@cfl.rr.com) on Thursday, July 31, 2003 at 06:25:20 > >Thursday, July 31, 2003 > >Fred Mahan > >, >Email: mahan@cfl.rr.com >Comments/Questions: Bob -- >Thanks again for the great book! >Because of needing clearance in my particular installation (composite), >I'd like to use a countersunk head 5/16" bolt for my ground (ring tab >clamping between nuts, not between a nut and the countersink). I can't >find 5/16" countersunk in brass, although 1/4" is available (and >1/2"!). I can find bronze at the local marina. Is bronze an acceptable >substitute for brass? Sure . . . but I'm not sure I understand your problem. What surface does the flat-head screw clamp against? Do I presume there are NO electrical connections between the head of the screw and the first nut? >Fred I. Mahan >mahan@cfl.rr.com >PS I'm on the Aerolectric Connection list. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) --------------------------------------------


    Message 6


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    Time: 09:10:28 AM PST US
    From: "Reed, Britt/FSC Salt Lake" <BReed@slcrail.com>
    Subject: Do reporters ever get it right?
    --> AeroElectric-List message posted by: "Reed, Britt/FSC Salt Lake" <BReed@slcrail.com> Read further for the the Murphy related news - ...Bombardier Opens The Curtain... program director Klemens Dolzer told us initial engineering flight tests in a Murphy Moose experimental and a Piper Arrow are turning in even better economy than originally planned. -----Original Message----- From: Robert L. Nuckolls, III [mailto:bob.nuckolls@cox.net] Subject: AeroElectric-List: Do reporters ever get it right? --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> Interesting tid-bit from latest Avweb posing: http://www.avweb.com/newswire/9_31b/complete/185409-1.html#5e . . . I'm sitting here wondering how and "electrical failure" can force a landing in a high-wing, gravity fed fuel system aircraft. Even more bizarre is the item just below the one cited. Where can a pilot's head be at when an aircraft like this runs out of fuel? Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) --------------------------------------------


    Message 7


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    Time: 10:12:06 AM PST US
    From: "Eric M. Jones" <emjones@charter.net>
    Subject: Red and Green LED Position lights
    --> AeroElectric-List message posted by: "Eric M. Jones" <emjones@charter.net> I posted this on my website for anyone who want to see it. http://www.periheliondesign.com/redandgreenledpositionlights.pdf Regards, Eric M. Jones


    Message 8


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    Time: 10:51:31 AM PST US
    From: "Steve Sampson" <SSampson.SLN21@london.edu>
    Subject: Crowbar O.V. & Internally Regulated Alternator (Z-24)
    --> AeroElectric-List message posted by: "Steve Sampson" <SSampson.SLN21@london.edu> Bob - sorry if I am being a bit obtuse but there is something I cant figure out in your book. I am building and RV9a and already have a new internally regulated 60amp alternator (Nippondenso) from VANS so I think I will use it. I have been looking at Z-24 in order to minimise the fun of a runaway and am wondering why the alternator disconnect contactor is needed? In the event that the Crowbar OV trips the field current will go to zero and the alternator will stop producing power. If your answer is 'yes but an internal fault could put current back in the excitation windings' then my question is so why don't you have the same contactor in diags z-9 and z-23 for example? I guess the internals are less complex but its still a problem. Is this the case of belt braces AND a bit of string to hold your trousers up? I expect it is much more subtle than that though! Thanks, Steve


    Message 9


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    Time: 11:37:26 AM PST US
    From: "Phil Birkelbach" <phil@petrasoft.net>
    Subject: Re: Crowbar O.V. & Internally Regulated Alternator
    (Z-24) --> AeroElectric-List message posted by: "Phil Birkelbach" <phil@petrasoft.net> The problem is that the little wire on an internally regulated alternator is not the field wire. The field current is supplied from the voltage regulator which is inside the alternator. The little wire is the start-up wire. It allows cars to keep the alternator from starting until after the motor is running. Once the alternator starts you can disconnect power from that wire all you want and the alternator will just keep on making juice. (Lemon Juice ?? Sorry :-) The alternator doesn't even shut down when you open the B-lead but at least it ain't connected to the airplane anymore. Godspeed, Phil Birkelbach - Houston Texas RV-7 N727WB (Reserved) - Canopy http://www.myrv7.com ----- Original Message ----- From: "Steve Sampson" <SSampson.SLN21@london.edu> Subject: AeroElectric-List: Crowbar O.V. & Internally Regulated Alternator (Z-24) > --> AeroElectric-List message posted by: "Steve Sampson" <SSampson.SLN21@london.edu> > > Bob - sorry if I am being a bit obtuse but there is something I cant figure > out in your book. > > I am building and RV9a and already have a new internally regulated 60amp > alternator (Nippondenso) from VANS so I think I will use it. I have been > looking at Z-24 in order to minimise the fun of a runaway and am wondering > why the alternator disconnect contactor is needed? > > In the event that the Crowbar OV trips the field current will go to zero and > the alternator will stop producing power. > > If your answer is 'yes but an internal fault could put current back in the > excitation windings' then my question is so why don't you have the same > contactor in diags z-9 and z-23 for example? I guess the internals are less > complex but its still a problem. Is this the case of belt braces AND a bit > of string to hold your trousers up? I expect it is much more subtle than > that though! > > Thanks, Steve > >


    Message 10


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    Time: 01:38:42 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Crowbar O.V. & Internally Regulated Alternator
    (Z-24) --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 11:13 AM 7/31/2003 +0100, you wrote: >--> AeroElectric-List message posted by: "Steve Sampson" ><SSampson.SLN21@london.edu> > >Bob - sorry if I am being a bit obtuse but there is something I cant figure >out in your book. > >I am building and RV9a and already have a new internally regulated 60amp >alternator (Nippondenso) from VANS so I think I will use it. I have been >looking at Z-24 in order to minimise the fun of a runaway and am wondering >why the alternator disconnect contactor is needed? > >In the event that the Crowbar OV trips the field current will go to zero and >the alternator will stop producing power. > >If your answer is 'yes but an internal fault could put current back in the >excitation windings' then my question is so why don't you have the same >contactor in diags z-9 and z-23 for example? I guess the internals are less >complex but its still a problem. Is this the case of belt braces AND a bit >of string to hold your trousers up? I expect it is much more subtle than >that though! Field excitation for an internally regulated alternator comes directly from the b-lead through solid state devices. The itty-bitty wire that goes into the back of an internally regulated alternator is a CONTROL wire to an integrated circuit. During an OV condition, you cannot guarantee that removal of signal from this wire will shut down the runaway alternator. In fact, on some cars, this wire is used only to DELAY onset of alternator operation until after the ECFI system says "okay to load engine" . . . once turned on by way of the control wire, it cannot be turned off even when the alternator is working perfectly. http://216.55.140.222/temp/Internal.jpg Consider what happens when transistor Q1 shorts . . . hence the need for b-lead disconnect contactor IN ADDITION to removal of control voltage. On the other hand, alternators with external regulators get 100% of field current through the itty-bitty wire. Disconnecting this wire from the bus via (1) OV relay, (2) crowbar tripping of field breaker or (3) simply shutting the alternator down via panel switch will bring a recalcitrant system to heel. See http://216.55.140.222/temp/External.jpg If one were really paranoid about all possibilities, I have seen ONE INSTANCE of alternator runaway on a Mooney about 30 years ago wherein the OV relay could not control the event. This was a case of a failure internal to the alternator that took the field excitation directly to the b-lead terminal. This was a mechanical failure due to poor design which Mooney took steps to correct immediately. One can build a firewall against this event by adding a b-lead contactor in series with all alternators . . . excite the contactor from bus voltage taken DOWNSTREAM of ov protection but BEFORE regulator. I've never warmed up much to this notion, I believe probability of re-occurrence is extremely low. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) --------------------------------------------


    Message 11


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    Time: 04:32:49 PM PST US
    From: "Duncan McBride" <duncanmcbride@comcast.net>
    Subject: Shielding the tach lead
    --> AeroElectric-List message posted by: "Duncan McBride" <duncanmcbride@comcast.net> I called Lockwood aviation for any ideas they may have about reducing noise. You may recall I'm getting a lot of raspy white noise in a Microair 760 when the PTT is pushed. I get the same noise when the radio is completely isolated from the aircraft's (Kolb Twinstar Mk III, Rotax 912UL) and powered by a battery, so I'm working under the theory that I need to reduce radiated noise. The guys at Lockwood immediately asked if I had shielded the tach lead. They said this is a problem they see a lot. There are two leads from the Rotax that in the installation manual are shown going to a "rev-counter". I have the Grand Rapids EIS, which calls for one of the leads to be grounded, and the other to go to pin #6 of the unit. So here is my question - if I use shielded wire for the lead going to pin 6, do I ground the shielding at both ends? Or could I connect the shielding to the second Rotax lead and ground it at the panel near the EIS? The simplest thing would be to ground the shielding and the second lead on the grounding block near the engine. I don't know, it's just hard for me to believe that the tach lead could really be the problem, but I'm trying anything I hear, and I'd like to give this a shot. Any thoughts? Thanks, Duncan


    Message 12


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    Time: 11:25:16 PM PST US
    From: "Steve Sampson" <SSampson.SLN21@london.edu>
    Subject: Crowbar O.V. & Internally Regulated Alternator (Z-24)
    --> AeroElectric-List message posted by: "Steve Sampson" <SSampson.SLN21@london.edu> Bob - sorry if I am being a bit obtuse but there is something I cant figure out in your book. I am building and RV9a and already have a new internally regulated 60amp alternator (Nippondenso) from VANS so I think I will use it. I have been looking at Z-24 in order to minimise the fun of a runaway and am wondering why the alternator disconnect contactor is needed? In the event that the Crowbar OV trips the field current will go to zero and the alternator will stop producing power. If your answer is 'yes but an internal fault could put current back in the excitation windings' then my question is so why don't you have the same contactor in diags z-9 and z-23 for example? I guess the internals are less complex but its still a problem. Is this the case of belt braces AND a bit of string to hold your trousers up? I expect it is much more subtle than that though! Thanks, Steve




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