AeroElectric-List Digest Archive

Tue 09/23/03


Total Messages Posted: 13



Today's Message Index:
----------------------
 
     1. 07:16 AM - Re: Re: AOA Indicator and piece-meal development programs (Sigma Eta Aero)
     2. 08:02 AM - Re: B&C 20 amp vac pad major failure (richard@riley.net)
     3. 08:11 AM - Re: B&C 20 amp vac pad major failure (BobsV35B@aol.com)
     4. 09:15 AM - Re: B&C 20 amp vac pad major failure (richard@riley.net)
     5. 09:43 AM - Re: Re: AOA Indicator and piece-meal (Robert L. Nuckolls, III)
     6. 10:00 AM - Re: B&C 20 amp vac pad major failure (Robert L. Nuckolls, III)
     7. 10:26 AM - Re: Battery Failure (Robert L. Nuckolls, III)
     8. 10:28 AM - Re: 10792 Dari  (Robert L. Nuckolls, III)
     9. 12:14 PM - [Fw: XCOM Radio Update] ()
    10. 02:14 PM - Faston Terminals on 7.2 ah Aux Battery (Pat Hatch)
    11. 05:21 PM - Re: Z-14 with two rear batteries (Dan O'Brien)
    12. 05:47 PM - Re: Faston Terminals on 7.2 ah Aux Battery (Gkb5577@aol.com)
    13. 08:33 PM - Auxiliary Electrical System (Paul)
 
 
 


Message 1


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    Time: 07:16:11 AM PST US
    From: Sigma Eta Aero <sigmatero@yahoo.com>
    Subject: Re: AOA Indicator and piece-meal development programs
    --> AeroElectric-List message posted by: Sigma Eta Aero <sigmatero@yahoo.com> Yes, good advice. One reason I considered a vane type vs a differential pressure type is that it would be mounted on the wing right outside my window and a quick glance outside would "calibrate" the interior electronic reading. Helps keep that ice nice and thick out there on the edge : ) The other thing is that this really isn't rocket science- just a simple readout of position with a couple of alarms so I figured it would be less risky than a more elaborate means of measuring angle of attack. In any event when I get time I'll probably start playing around on a breadboard and develop and test the hardware (vane, mounting system, etc) and then be back asking more questions when the time comes to build a board. I'm sure, as you say, that there are some really good things I could do to make a nice robust circuit. Thanks! Joa . Neat thing about this system is that it is non-electric, with one moving part (instrument pointer). Only down-side I see is the rather chunky, non-aviation looking instrument . . . but like one's homely sister who never has dates but makes straight A's in everything, there is great value beyond appearances. ---------------------------------


    Message 2


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    Time: 08:02:34 AM PST US
    From: richard@riley.net
    Subject: Re: B&C 20 amp vac pad major failure
    --> AeroElectric-List message posted by: richard@riley.net OK, my bad. They've been forwarded to Matronics photo sharing. They're about 225k each. Basically, the nose casting broke clean through, leaving the alt sitting quietly in the engine compartment. At 10:43 PM 9/22/03 -0700, richard@riley.net wrote: >--> AeroElectric-List message posted by: richard@riley.net > >Normally I wouldn't dream of forwarding pictures to this list, but these >are ultra-topical. They're what remain of a 20 amp B&C backup alternator >that was mounted on the vacuum pad of a Lycoming 260 hp IO-540 on a >Berkut. More details as I get them. > >


    Message 3


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    Time: 08:11:30 AM PST US
    From: BobsV35B@aol.com
    Subject: Re: B&C 20 amp vac pad major failure
    --> AeroElectric-List message posted by: BobsV35B@aol.com In a message dated 9/23/03 10:03:10 AM Central Daylight Time, richard@riley.net writes: > Basically, the nose casting broke clean through, leaving the alt sitting > quietly in the engine compartment. > > Good Morning Richard, Since I am not smart enough to find the pictures, could you supply a bit more detail? Did the break occur right at the pad, somewhere along the webs or all the way back where the webs attach to the alternator housing itself? Were you able to discern any evidence of a pre-existing crack? That mount looks to be heck for stout! Amazing that it broke. Thanks for the warning. Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator


    Message 4


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    Time: 09:15:40 AM PST US
    From: richard@riley.net
    Subject: Re: B&C 20 amp vac pad major failure
    --> AeroElectric-List message posted by: richard@riley.net I'm looking for someplace on the web to stash them - if anyone has a suggestion, let me know. Preferably someplace that you don't have to join to access At 11:11 AM 9/23/03 -0400, BobsV35B@aol.com wrote: >--> AeroElectric-List message posted by: BobsV35B@aol.com > >In a message dated 9/23/03 10:03:10 AM Central Daylight Time, >richard@riley.net writes: > > > Basically, the nose casting broke clean through, leaving the alt sitting > > quietly in the engine compartment. > > > > > >Good Morning Richard, > >Since I am not smart enough to find the pictures, could you supply a bit more >detail? > >Did the break occur right at the pad, somewhere along the webs or all the way >back where the webs attach to the alternator housing itself? > >Were you able to discern any evidence of a pre-existing crack? > >That mount looks to be heck for stout! > >Amazing that it broke. > >Thanks for the warning. > >Happy Skies, > >Old Bob >AKA >Bob Siegfried >Ancient Aviator > >


    Message 5


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    Time: 09:43:26 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: AOA Indicator and piece-meal
    development programs --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 07:15 AM 9/23/2003 -0700, you wrote: >--> AeroElectric-List message posted by: Sigma Eta Aero <sigmatero@yahoo.com> > >Yes, good advice. One reason I considered a vane type vs a differential >pressure type is that it would be mounted on the wing right outside my >window and a quick glance outside would "calibrate" the interior >electronic reading. Helps keep that ice nice and thick out there on the >edge : ) > >The other thing is that this really isn't rocket science- just a simple >readout of position with a couple of alarms so I figured it would be less >risky than a more elaborate means of measuring angle of attack. > >In any event when I get time I'll probably start playing around on a >breadboard and develop and test the hardware (vane, mounting system, etc) >and then be back asking more questions when the time comes to build a >board. I'm sure, as you say, that there are some really good things I >could do to make a nice robust circuit. Okay, perhaps not "rocket science" but still subject to numerous simple but critical ideas not the least of which have been well described by others in this thread. Given the possibility and risk of erroneous measurement and display a heightened degree of caution is prudent. Bob . . .


    Message 6


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    Time: 10:00:37 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: B&C 20 amp vac pad major failure
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 10:43 PM 9/22/2003 -0700, you wrote: >--> AeroElectric-List message posted by: richard@riley.net > >Normally I wouldn't dream of forwarding pictures to this list, but these >are ultra-topical. They're what remain of a 20 amp B&C backup alternator >that was mounted on the vacuum pad of a Lycoming 260 hp IO-540 on a >Berkut. More details as I get them. Richard, the list-server won't pass attachments. Mail them to me directly and I'll post them on the server. Bob . . .


    Message 7


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    Time: 10:26:34 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Battery Failure
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 06:25 PM 9/16/2003 -0400, you wrote: >--> AeroElectric-List message posted by: <jimk36@comcast.net> > >Bob et al -- > >I'm presently planning to equip my F1 Rocket with 2 alternators and a >single batt.as per Z-12. My question is with respect to batt failure in >flight and possible negative effect on alternator{s} powering the system. > >Over many years with automobiles and airplanes [too many years] I have had >numerous batt failures, usually but not always due to poor maintenance, >and alternator failures. But I have never had a batt failure which, with >the engine running, inhibited the ability of the alternator to power the >electrics. Most alternators will continue to run self-excited should the battery become unavailable due either to battery or contactor failure. The resulting power is always noisier and always less stable. If the system is hit with a momentary inrush like landing light, landing gear motor, etc, the alternator may be momentarily deprived of field excitation and may simply quit and may not come back by itself. >I expect that if engine RPM is less than that needed by the alternator to >support the load, and the batt is discharged, at some point power to the >field will drop below minimum and the lights will go out. > >Are there other conditions one should be concerned about? Nope, there's a lot of "ifs" and "mays" in the scenarios cited above. Bonanzas and Barons have been architectured and alternators selected to self excite and run sans battery. There may be other airplanes capable of this kind of operation but I'm not aware of them. Construction of the modern RG battery and always hot feeds to the e-bus will mitigate 99% of the historical failure modes. I don't think there is much of a basis for concern. Bob . . .


    Message 8


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    Time: 10:28:56 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: 10792 Dari
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 04:07 PM 9/16/2003 +0000, you wrote: >Below is the result of your inquiry. It was submitted by >Steve Dari (stevedari@msn.com) on Tuesday, September 16, 2003 at 09:07:22 > >Tuesday, September 16, 2003 > >Steve Dari > >, >Email: stevedari@msn.com >Comments/Questions: Hi Bob! I'm a subscriber to your publication. It was a >tremendous help in preparing my Formula One racing aircraft. Just returned >from our rookie year at Reno with a 5th place in the Bronze. We've >determined that the plane is at the extreme rear of the CG envelope. This >makes the plane extremely pitch sensitive. We have a 17AH RG battery >behind the pilot's seat. We'd like to use a 7.5AH RG battery on the >firewall (plenty of power!), but the battery connecting lugs are a >problem. Does ANYONE make a 7.5 battery with heavy bolt on lugs? Could we >make such a powerpack ourselves using smaller batteries connected >together? (probably way too much internal rsistance...) Thanks again for >your publication and website. I look forward to your response. All the >best, Steve Dari - Pilot, Redhead Racing. Check with Bill at B&C (316) 283-8000 He has some small batteries with fat lugs. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) --------------------------------------------


    Message 9


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    Time: 12:14:24 PM PST US
    From: <kkinney@fuse.net>
    Subject: [Fwd: XCOM Radio Update]
    --> AeroElectric-List message posted by: <kkinney@fuse.net> I've expressed some interest in the XCOM760 radio. It's comparable in price to the MicroAir in a similar form factor with more features. The down side is that it's not shipping yet. I've received an update on the XCOM760 status. Here is an editted version of the status update. Email me offline if you'd like the entire posting. Regards, Kevin Kinney > From: Michael Coates XCOM Avionics > > Date: Tuesday, September 23, 2003 > > =95 I personally think its 8 to 12 weeks for shipping > > =95 We will source either an ICOM, Becker or Microair (or any other radio of your choice) at better than retail price for you, match it to the XCOM Intercom and a custom harness to get you airborne in the quickest time with the minimum amount of fuss > > =95 If you=92re one of the few who have a harness from us we will either modify it to fit the new radio of your choice or you can return it for refund because of the delays > > =95 Or you can be patient and wait for the radio if your not in an immediate rush > > Thanks Michael Coates X-COM Avionics


    Message 10


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    Time: 02:14:26 PM PST US
    From: "Pat Hatch" <pat_hatch@msn.com>
    Subject: Faston Terminals on 7.2 ah Aux Battery
    --> AeroElectric-List message posted by: "Pat Hatch" <pat_hatch@msn.com> Bob, I am using the 7.2 ah aux batt from B & C on Z-14, coupled with the 20 amp vac pad alternator. I am trying to figure out how to terminate the #4 AWG wires to plug into the Faston terminals of the battery. Any suggestions? Thanks as always. Pat Hatch RV-4 RV-6 RV-7 QB (Building) Vero Beach, FL


    Message 11


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    Time: 05:21:33 PM PST US
    From: "Dan O'Brien" <danobrien@cox.net>
    Subject: Re: Z-14 with two rear batteries
    --> AeroElectric-List message posted by: "Dan O'Brien" <danobrien@cox.net> Bob, I have a few questions about your drawing of Z-14 with two rear-mounted batteries, which you posted at <http://www.aeroelectric.com/articles/Appendix_Z_Drawings/Z-14_Rear_Bats.pdf>http://www.aeroelectric.com/articles/Appendix_Z_Drawings/Z-14_Rear_Bats.pdf. You indicate that the connection from the crossfeed contactor to the starter and the main alternator current limiter should be a copper/brass strap, .032" by .70". First, for educational purposes, what is the purpose for this strap rather than, say, 2 AWG wire? Second, can one substitute, say, 2AWG wire, welding wire, etc.? Third, if the strap is best, where can it be obtained? Thanks, Dan O'Brien Lancair ES, beginning an electrical system with two rear-mounted batteries


    Message 12


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    Time: 05:47:08 PM PST US
    From: Gkb5577@aol.com
    Subject: Re: Faston Terminals on 7.2 ah Aux Battery
    --> AeroElectric-List message posted by: Gkb5577@aol.com Just saw your note(not to me directly of course). I just handled that problem on my Kitfox: It has two 12AH RGs in parallel. I took a faston connector at the end , and again at an appropriate distance to match up to the second battery terminal, bared the 2AWG (happened to be silver coated stranded) got out my propane torch to provide instant hi heat but locally (not so much conducted heat while waiting for the iron to heat up the metal) I buried them into the wire and soldered them up. I also happened to have some 4:1 heat shrink that was put over them and shrunk. On the ends ( there were two: one for the pos pair and one for the neg pair) I dipped them in liquid tool handle compound (WalWort, tool stores,etc.)--red for the positive and black for the neg. I suppose liquid electrical tape is the same. Sure looks good. Geoff


    Message 13


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    Time: 08:33:28 PM PST US
    From: "Paul" <list@incont.com>
    Subject: Auxiliary Electrical System
    --> AeroElectric-List message posted by: "Paul" <list@incont.com> I have a '54 Cessna 170B with a C145-2 Engine and 60Amp Ford alternator (14V system). I would like to remove the venturii's (2) and go to a secondary electrical system with enough power to run an electric directional gyro, artificial horizon and a Garmin 300XL GPS/COM for up to 4 hours. Any suggestions? THANKS, Paul




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