AeroElectric-List Digest Archive

Tue 09/30/03


Total Messages Posted: 17



Today's Message Index:
----------------------
 
     1. 01:50 AM - Alternator Wiring (Neil Henderson)
     2. 05:56 AM - Re: Garmin 430 wiring problem  (Ronnie Brown)
     3. 06:15 AM - Re: Garmin 430 wiring problem (Alex Peterson)
     4. 07:38 AM - Re: alternator field cut-off (Dj Merrill)
     5. 08:25 AM - AeroElectric-List Digest Subscribers (Robert L. Nuckolls, III)
     6. 08:47 AM - Re: Alternator Wiring (Robert L. Nuckolls, III)
     7. 10:18 AM - Re: alternator field cut-off (Robert L. Nuckolls, III)
     8. 10:42 AM - Re: E-mail Contact Request (Robert L. Nuckolls, III)
     9. 10:48 AM - Re: Re: COZY: Somebody is Infected!!! (Dennis O'Connor)
    10. 11:13 AM - Microair 760 Ground Confusion (Mark Phillips)
    11. 11:40 AM - Re: Sirroco (Gkb5577@aol.com)
    12. 12:48 PM - Re: alternator field cut-off (Dj Merrill)
    13. 01:35 PM - Re: Re: COZY: Somebody is Infected!!! (Werner Schneider)
    14. 03:21 PM - Re: alternator field cut-off (Robert L. Nuckolls, III)
    15. 03:32 PM - Re: Microair 760 Ground Confusion (Robert L. Nuckolls, III)
    16. 06:20 PM - Re: Re: Garmin 430 wiring problem  (Tom & Cathy Ervin)
    17. 09:53 PM - Re: alternator field cut-off (David Carter)
 
 
 


Message 1


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    Time: 01:50:51 AM PST US
    From: "Neil Henderson" <neil.mo51@btopenworld.com>
    Subject: Alternator Wiring
    --> AeroElectric-List message posted by: "Neil Henderson" <neil.mo51@btopenworld.com> Thanks for the various responses to my posting, copy below. The consensus seem to be a standard sized pulley and I will machine a replacement from alloy. Still not sure about connections required. It would appear only one of the three pins is connected, other than the main power lead. Does anyone know which one? ( the connector has three small pins in a straight line ), or is there a way of testing. Thanks for your help. Regards Neil Hederson Original message >I have obtained an almost new Nipon Denzo alternator off a Toyota which I >intend fitting to a Lyco320 In my RV9. >I have a couple of questions. Firstly I assume it's internally regulated >although it has a 3 wire socket, what are the 3 connections for and is a >mating plug readily available. Van's sell one that looks as if fits. >Secondly it is currently fitted with a flat belt pulley which I need to >change this to a V belt. I seem to recall Bob Avery used to sell a larger >dia pulley, is this worth considering and if not could anyone direct me to >source of standard sized pulleys


    Message 2


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    Time: 05:56:14 AM PST US
    From: "Ronnie Brown" <romott@adelphia.net>
    Subject: Re: Garmin 430 wiring problem
    --> AeroElectric-List message posted by: "Ronnie Brown" <romott@adelphia.net> I think you have received the Garmin wiring manual. If not, let me know and I can get that info to you. I have a Velocity with the Garmin 430, Navaid, and the installed Porcine coupler. The Garmin 430 outputs an RS232 data stream that is called "Aviation - No Altitude" that can be read by the Porcine. However, if you purchased your Navaid/Porcine prior to July this year, you will need to call Porcine and get an updated chip. My original chip would not read this data stream - but they do read the NEMA-183 data stream from hand helds well. My installation is working in the heading mode - but not course. I think it is a matter of tuning and I haven't gotten that sorted out yet. There are 6 heading gain settings and 4 course mode settings, which are related. Ronnie Brown ----- Original Message ----- From: "AeroElectric-List Digest Server" <aeroelectric-list-digest@matronics.com> Subject: AeroElectric-List Digest: 38 Msgs - 09/29/03 | * | | ================================================== | Online Versions of Today's List Digest Archive | ================================================== | | Today's complete AeroElectric-List Digest can be also be found in either | of the two Web Links listed below. The .html file includes the Digest | formatted in HTML for viewing with a web browser and features Hyperlinked | Indexes and Message Navigation. The .txt file includes the plain ASCII | version of the AeroElectric-List Digest and can be viewed with a generic | text editor such as Notepad or with a web browser. | | HTML Version: | | http://www.matronics.com/digest/aeroelectric-list/Digest.AeroElectric-List.2 003-09-29.html | | Text Version: | | http://www.matronics.com/digest/aeroelectric-list/Digest.AeroElectric-List.2 003-09-29.txt | | | ================================================ | EMail Version of Today's List Digest Archive | ================================================ | | | AeroElectric-List Digest Archive | --- | Total Messages Posted Mon 09/29/03: 38 | | | Today's Message Index: | ---------------------- | | 1. 01:14 AM - Re: Garmin 430 wiring problem (Gilles.Thesee) | 2. 02:40 AM - Re: Instrument cutouts (Neville Kilford) | 3. 03:35 AM - Re: Garmin 430 wiring problem (Werner Schneider) | 4. 04:17 AM - Re: Oil alarm design (Trampas) | 5. 05:03 AM - connectors (Jones, Michael) | 6. 05:08 AM - Re: Garmin 430 wiring problem (ivorphillips) | 7. 06:19 AM - Re: Garmin 430 wiring problem (DWENSING@aol.com) | 8. 06:38 AM - Re: "Plenum" rated CAT5 cable (Robert L. Nuckolls, III) | 9. 06:42 AM - Re: Z-13 All Electric Airplane on a Budget (Robert L. Nuckolls, III) | 10. 06:49 AM - Re: Garmin 430 wiring problem (Robert L. Nuckolls, III) | 11. 06:51 AM - Re: connectors (Robert L. Nuckolls, III) | 12. 07:49 AM - Re: Re: amphenol connectors for gyro (Gkb5577@aol.com) | 13. 07:59 AM - Re: Re: B&C 20 amp vac pad failure, Pictures L (George Braly) | 14. 09:03 AM - Re: Re: amphenol connectors for gyro (Philip Hildebrand) | 15. 09:07 AM - alternator field cut-off (Dj Merrill) | 16. 10:15 AM - Re: Ford Regulato (MikeM) | 17. 10:30 AM - Fuel Gauge senders (MikeM) | 18. 12:04 PM - Re: AeroElectric-List Digest: 26 Msgs - 09/28/03 (Nick Gaglia) | 19. 12:09 PM - Re: Oil alarm design (Gilles.Thesee) | 20. 12:16 PM - Re: Re: B&C 20 amp vac pad failure, (Robert L. Nuckolls, III) | 21. 12:19 PM - Re: Re: amphenol connectors for gyro (Robert L. Nuckolls, III) | 22. 12:28 PM - Re: RC Allen Gyro electrical connector (Rino) | 23. 12:43 PM - Re: LED Position Lights (Shaun Simpkins) | 24. 01:04 PM - Re: Garmin 430 wiring problem (Joel Harding) | 25. 02:52 PM - Re: Re: amphenol connectors for gyro (Gkb5577@aol.com) | 26. 02:52 PM - Re: Re: amphenol (Gkb5577@aol.com) | 27. 03:08 PM - Re: RC Allen Gyro electrical connector (Robert L. Nuckolls, III) | 28. 03:18 PM - Re: Re: amphenol connectors for gyro (Gkb5577@aol.com) | 29. 03:24 PM - Re: Oil alarm design (Robert L. Nuckolls, III) | 30. 03:25 PM - Re: RC Allen Gyro electrical connector (Gkb5577@aol.com) | 31. 04:28 PM - Re: alternator field cut-off (Robert L. Nuckolls, III) | 32. 04:50 PM - Re: COZY: Somebody is Infected!!! (Neil Clayton) | 33. 06:18 PM - Re: Garmin 430 wiring problem (mstewart@qa.butler.com) | 34. 06:59 PM - Re: RC Allen Gyro electrical connector - Photo Correction (Robert L. Nuckolls, III) | 35. 07:36 PM - Re: Z-14 with SD-8???? (Robert L. Nuckolls, III) | 36. 07:45 PM - Re: Re: RC Allen Gyro electrical connector (Rino) | 37. 08:08 PM - Re: Re: COZY: Somebody is Infected!!! (Rob Housman) | 38. 08:35 PM - Re: Garmin 430 wiring problem (John F. Herminghaus) | | | | ________________________________ Message 1 _____________________________________ | | | Time: 01:14:16 AM PST US | From: "Gilles.Thesee" <Gilles.Thesee@ac-grenoble.fr> | Subject: Re: AeroElectric-List: Garmin 430 wiring problem | | --> AeroElectric-List message posted by: "Gilles.Thesee" <Gilles.Thesee@ac-grenoble.fr> | | > shuckypoo . . . I did a 430 installation in the AGATE Bonanza | > a a couple of years ago and had a copy of the complete installation | > manual from Garmin. Dug around in the archives and couldn't put | > my hands on it. I probably gave it back to the folks at RAC. | > Sorry. | | Hi Bob and Mike | | Some months ago I succeeded in donwnloading the complete installation and | user manuals from the Garmin website. They seem to have changed their links | and the manuals seem no longer available. | | At the moment my connection time is limited so I'm not able to forward it | right now, buy if you ask questions maybe I can be of some help. | What is a Navaid, and what kind of signal does it need ? | | Regards | | Gilles | | | | | | | ________________________________ Message 2 _____________________________________ | | | Time: 02:40:53 AM PST US | From: "Neville Kilford" <nkilford@etravel.org> | Subject: Re: AeroElectric-List: Instrument cutouts | | --> AeroElectric-List message posted by: "Neville Kilford" <nkilford@etravel.org> | | > | > Can anyone recommend a spacing for instruments, or make any other | suggestions | > for this? | > | | Thanks for all the opinions on this -- I shouldn't be so impatient I suppose. | I'll hang fire for the moment. Difficult to do though, since I have a radio | harness that's itching to be installed... | | Nev | | -- | Jodel D150 in progress | UK | | | | | | | ________________________________ Message 3 _____________________________________ | | | Time: 03:35:01 AM PST US | From: "Werner Schneider" <wernerschneider@compuserve.com> | Subject: Re: AeroElectric-List: Garmin 430 wiring problem | | --> AeroElectric-List message posted by: "Werner Schneider" <wernerschneider@compuserve.com> | | Hello Gilles, | | Navaid is a Autopilot and most probably needs GPS serial out data. | | Werner (now flying my Star) | | ----- Original Message ----- | From: "Gilles.Thesee" <Gilles.Thesee@ac-grenoble.fr> | Subject: Re: AeroElectric-List: Garmin 430 wiring problem | | | > --> AeroElectric-List message posted by: "Gilles.Thesee" | <Gilles.Thesee@ac-grenoble.fr> | > | > > shuckypoo . . . I did a 430 installation in the AGATE Bonanza | > > a a couple of years ago and had a copy of the complete installation | > > manual from Garmin. Dug around in the archives and couldn't put | > > my hands on it. I probably gave it back to the folks at RAC. | > > Sorry. | > | > Hi Bob and Mike | > | > Some months ago I succeeded in donwnloading the complete installation and | > user manuals from the Garmin website. They seem to have changed their | links | > and the manuals seem no longer available. | > | > At the moment my connection time is limited so I'm not able to forward it | > right now, buy if you ask questions maybe I can be of some help. | > What is a Navaid, and what kind of signal does it need ? | > | > Regards | > | > Gilles | > | > | | | | | | | ________________________________ Message 4 _____________________________________ | | | Time: 04:17:24 AM PST US | From: "Trampas" <tstern@nc.rr.com> | Subject: RE: AeroElectric-List: Oil alarm design | | --> AeroElectric-List message posted by: "Trampas" <tstern@nc.rr.com> | | The easier solution is to get an oil pressure switch and tee it in with your | oil pressure sender. This way you have a true back up system. | | Trampas | | -----Original Message----- | From: owner-aeroelectric-list-server@matronics.com | [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of | Gilles.Thesee | Subject: AeroElectric-List: Oil alarm design | | --> AeroElectric-List message posted by: "Gilles.Thesee" | <Gilles.Thesee@ac-grenoble.fr> | | Hi Bob and all, | | Could anyone help me to design a simple circuit ? The idea is to turn on an | idiot light every time the voltage from an oil pressure sensor is below a | certain (ajustable) threshold. | The sender output is 0.5 to 4.5 volts. | | Digging around I scribbled something with an op amp and a 2N4400 transistor, | but I'm not sure about which wire goes to which pin. | Any advice or schematics appreciated. | | Thank you | | Gilles | | | | | | | ________________________________ Message 5 _____________________________________ | | | Time: 05:03:34 AM PST US | From: "Jones, Michael" <MJones@hatch.ca> | Subject: AeroElectric-List: connectors | | --> AeroElectric-List message posted by: "Jones, Michael" <MJones@hatch.ca> | | hi bob | | got your post today, as only have email at work, cant due pics but will get | numbers tonight and send to you, i took the 3 apart on weekend however and | the terminals look like they take solder, but as i have nevr seen before | will see what you say | | thanx | | | mike | | | NOTICE - This message is the property of HATCH. It may also be | confidential and/or privileged. If you are not the intended recipient | of this message you are hereby notified that you must not disseminate, | copy or take any action with respect to it. | | If you have received this message in error please notify | HATCH immediately via mailto:MailAdmin@hatch.ca. | | | | | | | ________________________________ Message 6 _____________________________________ | | | Time: 05:08:30 AM PST US | From: "ivorphillips" <ivor@ivorphillips.flyer.co.uk> | Subject: Re: AeroElectric-List: Garmin 430 wiring problem | | --> AeroElectric-List message posted by: "ivorphillips" <ivor@ivorphillips.flyer.co.uk> | | Hi Mike | i have sent you the garmin 400 installation manual, this should answer all | your questions, | regards | Ivor Phillips | europa xs | ----- Original Message ----- | From: <mstewart@qa.butler.com> | Subject: AeroElectric-List: Garmin 430 wiring problem | | | > --> AeroElectric-List message posted by: mstewart@qa.butler.com | > | > I am installing my Garmin 430. It was pre-wired, meaning connectors are | > wired with wires hanging out and labeled. I can not find any wires labled | > gps data out. I have d/l the pinouts from AE's site and none of the | > connectors seems to have this designation. I am trying to drive my Navaid | > with the 430 gps. I surely hope that this thing has a gps data out. Do | they | > call it something different? | > Thanks | > Mike Stewart | > | > | | | | | | | ________________________________ Message 7 _____________________________________ | | | Time: 06:19:15 AM PST US | From: DWENSING@aol.com | Subject: Re: AeroElectric-List: Garmin 430 wiring problem | | --> AeroElectric-List message posted by: DWENSING@aol.com | | In a message dated 9/28/03 8:22:36 PM Eastern Daylight Time, | mstewart@qa.butler.com writes: | | | > I am installing my Garmin 430. It was prewired, meaning connectors are | > wired with wires hanging out and labeled. I cannot find any wires labeled | > GPS data out. I have d/l the pinouts from AE's site and none of the | > connectors seems to have this designation. I am trying to drive my Navaid | > with the 430 GPS. I surely hope that this thing has a GPS data out. Do they | > call it something different? | > Thanks | > Mike Stewart | > | | Mike, | You may want to also check on the compatibility of the two units. A friend | has a 430 and Navaid in his Velocity and found the Porcine Smart Coupler for the | | Navaid wing leveler uses a data steam from hand held GPS units which is | different from that from the panel mount 430. Apparently that can be overcome but | | does require modification. | Dale Ensing | | | | | | | ________________________________ Message 8 _____________________________________ | | | Time: 06:38:58 AM PST US | From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | Subject: RE: AeroElectric-List: "Plenum" rated CAT5 cable | | --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | | At 02:57 AM 9/29/2003 -0400, you wrote: | >--> AeroElectric-List message posted by: "Robinson, Chad" | ><crobinson@rfgonline.com> | > | > > Not too worried about insulation . . . that's just really | > > small, single strand wire. I think I'd vote for 19-strand, | > > 22AWG, over 26AWG cat-5 cable strands any day. | > | >I'm specifically referring to solid-core conductors here, as that's what I | >exclusively ran for customers and thus it's what I happen to have to | >spare. This particular cable is marked 24AWG, and I have no reason to | >believe it's mislabeled despite having no micrometer to measure it with. | > | >I neglected to mention that it's actually shielded (STP) as well. As I | >noted before, shielded multi-conductor cabling is very difficult to find | >in Tefzel with more than 3 conductors. This has 8, which lets me greatly | >simplify a particular portion of my harness without sacrifice, as long as | >there isn't a safety sacrifice involved. | | Well, it IS an OBAM aircraft and you can use anything | you like to wire it up. I've seen airplanes at OSH | that used much worse. What systems are you wiring that | need so many shielded conductors wherein bundling them | all together in Cat-5 cable is useful to you? | | Bob . . . | | | | | | | ________________________________ Message 9 _____________________________________ | | | Time: 06:42:51 AM PST US | From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | Subject: AeroElectric-List: Re: Z-13 All Electric Airplane on a Budget | m> | | --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | | At 02:45 PM 9/29/2003 +1000, you wrote: | >Hi Bob, | > | >I have one specific question to the Z-13 setup with the SD-8 perm. magnet | >dynamo. I look at the section with the relay (?) that connects/disconnects | >the dynamo feed to the battery/battery bus. So far I believe to have | >learned that in order to close this contact/relay we need to apply power | >to the relay to generate the magnetic field that will close the main | >contactor. So far I have failed to understand how this contacter get's | >powered if no juice is left in the battery for whatever reason... | | It doesn't. Even the SD-8 alternator needs some battery | on line to get it started. | | It's a feature of the regulator design. A properly | maintained RG battery is the most reliable source of power | in your airplane. There is little value in planning | a system to accommodate the extremely rare occurrence | of an internal battery failure. | | | Bob . . . | | -------------------------------------------- | ( Knowing about a thing is different than ) | ( understanding it. One can know a lot ) | ( and still understand nothing. ) | ( C.F. Kettering ) | -------------------------------------------- | | | | | | | ________________________________ Message 10 ____________________________________ | | | Time: 06:49:39 AM PST US | From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | Subject: Re: AeroElectric-List: Garmin 430 wiring problem | | --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | | At 09:52 AM 9/29/2003 +0200, you wrote: | >--> AeroElectric-List message posted by: "Gilles.Thesee" | ><Gilles.Thesee@ac-grenoble.fr> | > | > > shuckypoo . . . I did a 430 installation in the AGATE Bonanza | > > a a couple of years ago and had a copy of the complete installation | > > manual from Garmin. Dug around in the archives and couldn't put | > > my hands on it. I probably gave it back to the folks at RAC. | > > Sorry. | > | >Hi Bob and Mike | > | >Some months ago I succeeded in donwnloading the complete installation and | >user manuals from the Garmin website. They seem to have changed their links | >and the manuals seem no longer available. | > | >At the moment my connection time is limited so I'm not able to forward it | >right now, buy if you ask questions maybe I can be of some help. | >What is a Navaid, and what kind of signal does it need ? | | The last time I saw a Navaid wiring diagram, it used analog | CDI steering signals for radio aided navigation. I find the | following information on this topic on Nav-Aid's website: | | http://navaid-devices.com/coupler2.htm | | They're still an analog input autopilot. They've joined | forces with Porcine Associates who developed a coupler | that converts the digital output from hand held (and | most panel mounted) gps receivers to mimic a VOR receiver. | | | Bob . . . | | -------------------------------------------- | ( Knowing about a thing is different than ) | ( understanding it. One can know a lot ) | ( and still understand nothing. ) | ( C.F. Kettering ) | -------------------------------------------- | | | | | | | ________________________________ Message 11 ____________________________________ | | | Time: 06:51:06 AM PST US | From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | Subject: Re: AeroElectric-List: connectors | | --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | | At 08:02 AM 9/29/2003 -0400, you wrote: | >--> AeroElectric-List message posted by: "Jones, Michael" <MJones@hatch.ca> | > | >hi bob | > | >got your post today, as only have email at work, cant due pics but will get | >numbers tonight and send to you, i took the 3 apart on weekend however and | >the terminals look like they take solder, but as i have nevr seen before | >will see what you say | > | >thanx | | If the pins are already installed, then they do attach | to wires with solder. Crimp pins are loose and installed | on wires with proper tool before inserting them into | the connector. Are your connectors new or used? | | Bob . . . | | | | | | | ________________________________ Message 12 ____________________________________ | | | Time: 07:49:31 AM PST US | From: Gkb5577@aol.com | Subject: Re: AeroElectric-List: Re: amphenol connectors for gyro | | --> AeroElectric-List message posted by: Gkb5577@aol.com | | I got a RC Allen -25 electric gyro but it needs n Amphenol 123-223 five pin | plug: Does AO know where I can get one of these critters? I'm to the point of | thinking about setting up the pins in a pattern to match and the pot it with | structural epoxy. Geoff. | | | | | | | ________________________________ Message 13 ____________________________________ | | | Time: 07:59:24 AM PST US | From: George Braly <gwbraly@gami.com> | Subject: RE: AeroElectric-List: Re: B&C 20 amp vac pad failure, Pictures L | ink has Changed | | --> AeroElectric-List message posted by: George Braly <gwbraly@gami.com> | | | Bob, | | We have a very robust shake table suitable for piston engine vibration | frequency test work. | | If you want to try to try to deliberately re-create the over torque problem | we could probably run some vibration testing on it. | | Regards, George | | -----Original Message----- | From: Robert L. Nuckolls, III [mailto:bob.nuckolls@cox.net] | Subject: RE: AeroElectric-List: Re: B&C 20 amp vac pad failure, Pictures | L ink has Changed | | | --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" | <bob.nuckolls@cox.net> | | At 11:19 PM 9/28/2003 -0500, you wrote: | >--> AeroElectric-List message posted by: George Braly <gwbraly@gami.com> | > | > | >Bob, | > | >Can you tell us what the working hypothesis is as to the root cause? | > | >Regards, George | | sure . . . this wasn't a single crack event . . . each of | the four mounting ears was independently overstressed. Each | parted the rest of the alternator individually. The | initial examination of the fractures shows no casting flaws. | The remaining ear was close to failure. It broke off with | a pair of pliers and hand-generated bending stresses. | | We think the bolts were tightened down too tight and gasket | thickness was reduced enough to bow the flange and put an | abnormal bending load on the ears. | | If it were my airplane, I'd pitch the paper gasket and | use a suitable brush-on gasket replacement material that | would extrude out and avoid bending loads by getting the | two machined flats to lay right against each other. | | This is only failure of the type for this product for | several thousand installations. Although this event | transpired on an experimental airplane, it's the same | alternator as the STC/PMA installations . . . they're | going to do a full investigation and report for the FAA. | | We'll post the final analysis results here on the AEList. | | Bob . . . | | | | | | | ________________________________ Message 14 ____________________________________ | | | Time: 09:03:48 AM PST US | From: Philip Hildebrand <phildebrand@pritchardindustrial.com> | Subject: RE: AeroElectric-List: Re: amphenol connectors for gyro | | --> AeroElectric-List message posted by: Philip Hildebrand <phildebrand@pritchardindustrial.com> | | Aircraft Spruce MS3116E8-4S $18.95. | | -----Original Message----- | From: owner-aeroelectric-list-server@matronics.com | [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of | Gkb5577@aol.com | Subject: Re: AeroElectric-List: Re: amphenol connectors for gyro | | --> AeroElectric-List message posted by: Gkb5577@aol.com | | I got a RC Allen -25 electric gyro but it needs n Amphenol 123-223 five | pin | plug: Does AO know where I can get one of these critters? I'm to the | point of | thinking about setting up the pins in a pattern to match and the pot it | with | structural epoxy. Geoff. | | | == | == | http://www.matronics.com/trouble-report | == | == | | | | | | | ________________________________ Message 15 ____________________________________ | | | Time: 09:07:48 AM PST US | Subject: AeroElectric-List: alternator field cut-off | From: Dj Merrill <deej@thayer.dartmouth.edu> | | --> AeroElectric-List message posted by: Dj Merrill <deej@thayer.dartmouth.edu> | | Hi all, | I'm rebuilding/rewiring some of the electrics on a | used Glasair that I bought, and in particular know that the | alternator field cut-off switch is not "right" at present. | | It is currently sourced from the instrument panel | power switch (which is in turn sourced from the master | power switch), and is simply a cheap switch that looks like | it came from Radio Shack. | I'm thinking of rewiring this to use a 5A circuit breaker | in place of the cheap switch, and source it directly | from the master power switch, and mount it above the | low voltage warning light. My thoughts are that I can | pull the circuit breaker, and that effectively acts as a "switch". | | Is this sound reasoning, or am I missing something critical | and there is a better way to do this? | | Thanks, | | -Dj | | -- | Dj Merrill Thayer School of Engineering | ThUG Sr. Unix Systems Administrator 8000 Cummings Hall | deej@thayer.dartmouth.edu - N1JOV Dartmouth College, Hanover, NH 03755 | | "On the side of the software box, in the 'System Requirements' section, | it said 'Requires Windows 95 or better'. So I installed Linux." | -Anonymous | | | | | | | ________________________________ Message 16 ____________________________________ | | | Time: 10:15:46 AM PST US | From: MikeM <mladejov@ced.utah.edu> | Subject: AeroElectric-List: Re: Ford Regulato | | --> AeroElectric-List message posted by: MikeM <mladejov@ced.utah.edu> | | > --> AeroElectric-List message posted by: Ken Harrill <KHarrill@osa.state.sc.us> | > | > I am using a generic Ford regulator and I am having problems with voltage | > instability. | | Much has been written about unstable voltage regulators in | Cessnas and Pipers on "rec.aviation.owning". Go to Google | Groups and do a keyword search for "pulsing ammeter". | Here is one post that I wrote: | | http://makeashorterlink.com/?N3E825B06 | | >If I connect the field terminal on the regulator (A and S) | > directly to the buss terminal of the master contactor, the voltage becomes | > stable. I tried connecting the field terminal to several points in the | > circuit between the master contactor and the regulator. It seems that the | > further downstream from the master contactor that I make the connection the | > higher the resulting system voltage. The instability seems to be associated | > with the circuit breaker ( I am using OV circuitry per the Aeroelectric | > Connection). I have installed a new voltage regulator and tried two | > different circuit breakers without improvement. My questions are: | > | > 1. Is the "S" terminal of the regulator the "sense" input? If so could I | > connect this terminal permanently, thru a fuselink, to the buss terminal of | > the master contactor? | | Yes and no. The VR does "sense" the bus voltage thru this | terminal, but since the field current to the alternator (about | 3A peak) also flows along this wire, then if there is any | resistance in this wire between the bus and the S terminal, then | the voltage the VR senses is reduced by the drop across the | upstream resistance. If the drop is more than a couple of tenths | of volts, then this will cause the instablility (positve | feedback). Even if it doesn't oscillate, then the drop will | confuse the VR causing it to overcharge the battery. | | > 2. Why would the circuit breaker cause instability? The two that I tried | > are Klixon 5 AMP breakers. Both show .6 OHM resistance. I plan to buy | > another breaker in case I have two bad ones. | | See above. 0.6 Ohms sounds high. My Piper has a 5A breaker in | this path without instability. The Cessna just has a series | switch with no breaker. | | > 3. What is a acceptable system voltage? When the field wire is connected | > directly to the buss terminal of the master contactor, the system voltage is | > 14.4 and stable. When connected to the buss side of the breaker, the system | > voltage is 14.7. When connected to the regulator side of the breaker, the | > system voltage is 14.9 to 15.3 and is unstable. | | If the battery is aft of the firewall, then the VR should be | mounted near the battery so that it can sense the ambient | temperature that the battery is subject to. The bus voltage | should be 14.4 in cold weather and 14.25 in hot weather. If both | battery and VR are mounted on the engine side of the firewall, | then the bus voltage should be 14.2V once everything has warmed | up. | | | Mike Mladejovsky, PhD EE | Pacer '00Z (Prestolite alternator) | Skylane '1MM (ditto) | | | | | | | ________________________________ Message 17 ____________________________________ | | | Time: 10:30:51 AM PST US | From: MikeM <mladejov@ced.utah.edu> | Subject: AeroElectric-List: Fuel Gauge senders | | --> AeroElectric-List message posted by: MikeM <mladejov@ced.utah.edu> | | Last week, the tank-mounted electric fuel pump went out in my | '98 K1500 Chev pick-up. Several $hundred later, I have a new | pump assembly. I retrived the failed assembly from my mechanic. | | I was surprised that the assembly contains the fuel level sender | in addition to the pump, a pressure switch and miscellaneous | spigots. I took the sender off the pump, and checked it with an | Ohmmeter. Shows 45 Ohms empty (float at bottom) and 250 Ohms | full. The resistance element is a screened thin-film resistor | on a ceramic substrate. The float arm contacts appear to be made | out of phosphor-bronze. | | The unit seems to be well made. Much better than the senders | used in Cessnas and Pipers. | | Homebuilders looking for a cheap source of a float/sender | assembly could go to any auto maintenance garage and have the | mechanic there save the "dead" pumps from GM vehicles. My | mechanic says that he replaces a couple of these each week. Most | customers dont want them, so he throws them in the trash. | | Mike Mladejovsky | Pacer '00Z | Skylane '1MM | | | | | | | ________________________________ Message 18 ____________________________________ | | | Time: 12:04:15 PM PST US | From: Nick Gaglia <ngaglia@calpine.com> | Subject: AeroElectric-List: RE: AeroElectric-List Digest: 26 Msgs - 09/28/03 | | --> AeroElectric-List message posted by: Nick Gaglia <ngaglia@calpine.com> | | Bob | | Do you have a version of Z-14 with an SD-8 alternator using the voltage | regulator that comes with it. | | Regards | | Nick Gaglia | Livermore RV-8 | | -----Original Message----- | From: AeroElectric-List Digest Server | [mailto:aeroelectric-list-digest@matronics.com] | Subject: AeroElectric-List Digest: 26 Msgs - 09/28/03 | | | * | | ================================================== | Online Versions of Today's List Digest Archive | ================================================== | | Today's complete AeroElectric-List Digest can be also be found in either | of the two Web Links listed below. The .html file includes the Digest | formatted in HTML for viewing with a web browser and features Hyperlinked | Indexes and Message Navigation. The .txt file includes the plain ASCII | version of the AeroElectric-List Digest and can be viewed with a generic | text editor such as Notepad or with a web browser. | | HTML Version: | | | http://www.matronics.com/digest/aeroelectric-list/Digest.AeroElectric-List.2 | 003-09-28.html | | Text Version: | | | http://www.matronics.com/digest/aeroelectric-list/Digest.AeroElectric-List.2 | 003-09-28.txt | | | ================================================ | EMail Version of Today's List Digest Archive | ================================================ | | | AeroElectric-List Digest Archive | --- | Total Messages Posted Sun 09/28/03: 26 | | | Today's Message Index: | ---------------------- | | 1. 12:19 AM - Fw: Vacuum regulator (j1j2h3@juno.com) | 2. 06:46 AM - Re: Alternator Wiring (Neil Clayton) | 3. 09:05 AM - Dielectric grease recommendations (David A. Leonard) | 4. 10:07 AM - Re: Dielectric grease recommendations (Robert L. | Nuckolls, III) | 5. 10:08 AM - Re: Alternator Wiring (Jim Jewell) | 6. 10:35 AM - Re: less expensive power supply with (william mills) | 7. 10:48 AM - Re: Alternator Wiring (Robert L. Nuckolls, III) | 8. 12:11 PM - Oil alarm design (Gilles.Thesee) | 9. 01:21 PM - Re: Dielectric grease recommendations (Gkb5577@aol.com) | 10. 02:12 PM - Re: rg 142 or 400, which is best (CardinalNSB@aol.com) | 11. 03:59 PM - Re: Re: rg 142 or 400, which is best (Robert L. | Nuckolls, III) | 12. 04:20 PM - Re: Alternator Wiring (Robert L. Nuckolls, III) | 13. 04:21 PM - Re: Dielectric grease recommendations (Eric M. Jones) | 14. 04:25 PM - Re: B&C 20 amp vac pad failure, Pictures Link has Changed | (Robert L. Nuckolls, III) | 15. 04:38 PM - Link changes (Robert L. Nuckolls, III) | 16. 05:06 PM - Re: Dielectric grease recommendations (DWENSING@aol.com) | 17. 05:21 PM - Garmin 430 wiring problem (mstewart@qa.butler.com) | 18. 07:22 PM - Re: Alternator Wiring (Jim Sower) | 19. 07:42 PM - Re: Dielectric grease recommendations (Jim Jewell) | 20. 08:08 PM - Re: Alternator Pulley Size (Robert L. Nuckolls, III) | 21. 08:12 PM - "Plenum" rated CAT5 cable (Robinson, Chad) | 22. 08:59 PM - Re: Garmin 430 wiring problem (Robert L. Nuckolls, III) | 23. 09:01 PM - Re: amphenol connectors (Hey Mike!!!) (Robert L. | Nuckolls, III) | 24. 09:19 PM - Re: Re: B&C 20 amp vac pad failure, Pictures L (George | Braly) | 25. 10:52 PM - Re: Re: B&C 20 amp vac pad failure, (Robert L. Nuckolls, | III) | 26. 10:53 PM - Re: "Plenum" rated CAT5 cable (Robert L. Nuckolls, III) | | | ________________________________ Message 1 | _____________________________________ | | | Time: 12:19:10 AM PST US | Subject: AeroElectric-List: Fw: Vacuum regulator | From: j1j2h3@juno.com | | --> AeroElectric-List message posted by: j1j2h3@juno.com | | | Does anyone who is converting their system to all-electric have a vacuum | regulator for sale (cheap)? | | Jim Hasper - RV-7 just starting empennage (setting up shop in Franklin, | TN) | | Do not archive | | | ________________________________ Message 2 | _____________________________________ | | | Time: 06:46:20 AM PST US | From: Neil Clayton <harvey4@earthlink.net> | Subject: Re: AeroElectric-List: Alternator Wiring | | --> AeroElectric-List message posted by: Neil Clayton | <harvey4@earthlink.net> | | Spruce sells a 4", "V" pulley. Page 245, $48.95. | Check the ID | Neil | | | At 03:47 AM 9/27/03, you wrote: | >--> AeroElectric-List message posted by: "Neil Henderson" | ><neil.mo51@btopenworld.com> | > | >Listers | > | >I have obtained an almost new Nipon Denzo alternator off a Toyota which I | >intend fitting to a Lyco320 In my RV9. | >I have a couple of questions. Firstly I assume it's internally regulated | >although it has a 3 wire socket, what are the 3 connections for and is a | >mating plug readily available. Van's sell one that looks as if fits. | >Secondly it is currently fitted with a flat belt pulley which I need to | >change this to a V belt. I seem to recall Bob Avery used to sell a larger | >dia pulley, is this worth considering and if not could anyone direct me to | >source of standard sized pulleys. | > | >Thanks for your help. | > | >Neil Henderson RV9-A n/r Aylesbury UK | > | > | | | ________________________________ Message 3 | _____________________________________ | | | Time: 09:05:42 AM PST US | From: "David A. Leonard" <dleonar1@maine.rr.com> | Subject: AeroElectric-List: Dielectric grease recommendations | | --> AeroElectric-List message posted by: "David A. Leonard" | <dleonar1@maine.rr.com> | | | Group, could someone shed a little light on what kind of grease to use for | connections..This from my Bellanca Viking group, discussing the use of | grease on the starter supply wiring connections from the group: | | --- In VikingChat@yahoogroups.com, "David A. Leonard" | <dleonar1@m...> wrote: | | > ....Now you are halfway there. Find the ground wire from the | engine back to the mount, remove and clean both ends of the ground | wire or strap, grease and securely re-connect. | ir | | >Dave -- I assume you mean generic grease, like wheel bearing | >grease. I remember learning somewhere that silicone grease is | >better for this purpose. Can you or someone else confirm or dispute | >this call? | | I wrote: | | You are correct sir! | | The grease I use comes from NAPA, it is produced(or labeled) by Echlin, who | is an aftermarket supplier of electrical components. The label suggests | using it on Ford high tension ignition harness components.. in the | distributor cap, under the plug wire boots. | | You can also find it called "di-electric" grease. | | I am not sure if it is exactly the right stuff to use..I think that the | function is to exclude air and moisture to stop corrosion from occurring. | | I have honestly used all kinds of different greases on battery terminals | and ligh bulb bases over the years, with good results. | | I'll ask the | http://www.matronics.com/digest/aeroelectric-list/Digest.AeroElectric-List.2 | 003-09-27.html | guys, no doubt these gurus will have an informed opinion. They refer to | connections properly made as being "gas-tight". | | | David Leonard N77FE | | | ________________________________ Message 4 | _____________________________________ | | | Time: 10:07:41 AM PST US | From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | Subject: Re: AeroElectric-List: Dielectric grease recommendations | | --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" | <bob.nuckolls@cox.net> | | At 12:01 PM 9/28/2003 -0400, you wrote: | >--> AeroElectric-List message posted by: "David A. Leonard" | ><dleonar1@maine.rr.com> | > | > | >Group, could someone shed a little light on what kind of grease to use for | >connections..This from my Bellanca Viking group, discussing the use of | >grease on the starter supply wiring connections from the group: | > | >--- In VikingChat@yahoogroups.com, "David A. Leonard" | ><dleonar1@m...> wrote: | | <snip> | | My personal favorite for such applications is | Dow Corning DC-4 . . . a silicon based grease | with the consistency of peanut butter. | | See: | | http://www.skygeek.com/dowcordc4eli.html | http://www.seabird.com/pdf_documents/msds_sheets/dc4.pdf | | Prices for this stuff can be all over the map. Shop | around . . . A tube will last you a lifetime. My | 6 oz. tube is 40 years old and only half gone. | | | Bob . . . | | -------------------------------------------- | ( Knowing about a thing is different than ) | ( understanding it. One can know a lot ) | ( and still understand nothing. ) | ( C.F. Kettering ) | -------------------------------------------- | | | ________________________________ Message 5 | _____________________________________ | | | Time: 10:08:47 AM PST US | From: "Jim Jewell" <jjewell@telus.net> | Subject: Re: AeroElectric-List: Alternator Wiring | | --> AeroElectric-List message posted by: "Jim Jewell" <jjewell@telus.net> | | Hello Neil, | | Keep in mind that the clearance between the cowling and the larger diameter | pulleys can be a nuisance factor. | Four inch would be a bit too large on my setup for an O360. On your O320 | your distance might vary. | There is a lot of info in the archives re-larger pulleys and alternator | speed. I think the main concern would be too low voltage output at idle. | | Jim in Kelowna | | .----- Original Message ----- | From: "Neil Clayton" <harvey4@earthlink.net> | Subject: Re: AeroElectric-List: Alternator Wiring | | | > --> AeroElectric-List message posted by: Neil Clayton | <harvey4@earthlink.net> | > | > Spruce sells a 4", "V" pulley. Page 245, $48.95. | > Check the ID | > Neil | > | > | > At 03:47 AM 9/27/03, you wrote: | > >--> AeroElectric-List message posted by: "Neil Henderson" | > ><neil.mo51@btopenworld.com> | > > | > >Listers | > > | > >I have obtained an almost new Nipon Denzo alternator off a Toyota which I | > >intend fitting to a Lyco320 In my RV9. | > >I have a couple of questions. Firstly I assume it's internally regulated | > >although it has a 3 wire socket, what are the 3 connections for and is a | > >mating plug readily available. Van's sell one that looks as if fits. | > >Secondly it is currently fitted with a flat belt pulley which I need to | > >change this to a V belt. I seem to recall Bob Avery used to sell a larger | > >dia pulley, is this worth considering and if not could anyone direct me | to | > >source of standard sized pulleys. | > > | > >Thanks for your help. | > > | > >Neil Henderson RV9-A n/r Aylesbury UK | > > | > > | > | > | | | ________________________________ Message 6 | _____________________________________ | | | Time: 10:35:54 AM PST US | From: william mills <courierboy@earthlink.net> | Subject: Re: AeroElectric-List: less expensive power supply with | Aeroflash heads | | --> AeroElectric-List message posted by: william mills | <courierboy@earthlink.net> | | >--> AeroElectric-List message posted by: Neil Clayton | <harvey4@earthlink.net> | > | >Mark....thanks for your interesting post. I saved your mail with the intent | >of researching the references you cite at the RV archives. But I can't find | >anything. I expect it's not the RV-8 list that I know about, but some | >other. I need this info since I'm doing my strobe research now. Could you | >point me where I can read everything you refer to? | > | >Thanks | >Neil | | | Neil - | | Try this: | | Go to: http://www.matronics.com/archives/ | | Click on RV8 | | Select "A" (from ABCDEF) | | Click on "Open Search Engine" | | Type "beer budget" (without quotes) in "Search String" box and click | on "Begin Search" box | | You will see Mark's posts | | Good luck - | Bill | | do not archive | | | ________________________________ Message 7 | _____________________________________ | | | Time: 10:48:36 AM PST US | From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | Subject: Re: AeroElectric-List: Alternator Wiring | | --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" | <bob.nuckolls@cox.net> | | At 09:44 AM 9/28/2003 -0400, you wrote: | >--> AeroElectric-List message posted by: Neil Clayton | <harvey4@earthlink.net> | > | >Spruce sells a 4", "V" pulley. Page 245, $48.95. | >Check the ID | >Neil | | I'd look for a relatively small pulley. Have | your alternator's rotor balanced and spin it fast. | One of the big advantages of an alternator is | an ability to get useful output power at ramp and | taxi engine speeds. | | A number of builders have been advised to increase | pulley size to slow it down thus improving on bearing | life . . . indeed this will probably make a poorly | balanced rotor, or marginal bearings last longer | but . . . | | B&C has been selling the ND alternators for | about 20 years. They get balanced and they leave | the factory with a small pulley. Wearout rates | on these machines are phenomenally low while | performance on the ground is as good as it gets. | | There are some OBAM aircraft that get into | cowl clearance issues with larger pulleys . . . | watch out for this too. | | Bob . . . | | | ________________________________ Message 8 | _____________________________________ | | | Time: 12:11:58 PM PST US | From: "Gilles.Thesee" <Gilles.Thesee@ac-grenoble.fr> | Subject: AeroElectric-List: Oil alarm design | | --> AeroElectric-List message posted by: "Gilles.Thesee" | <Gilles.Thesee@ac-grenoble.fr> | | Hi Bob and all, | | Could anyone help me to design a simple circuit ? The idea is to turn on an | idiot light every time the voltage from an oil pressure sensor is below a | certain (ajustable) threshold. | The sender output is 0.5 to 4.5 volts. | | Digging around I scribbled something with an op amp and a 2N4400 transistor, | but I'm not sure about which wire goes to which pin. | Any advice or schematics appreciated. | | Thank you | | Gilles | | | ________________________________ Message 9 | _____________________________________ | | | Time: 01:21:26 PM PST US | From: Gkb5577@aol.com | Subject: Re: AeroElectric-List: Dielectric grease recommendations | | --> AeroElectric-List message posted by: Gkb5577@aol.com | | I'm new to the forum. I just got some dielectric grease off Ebay--3 tubes ( | | big ones) for about $20. I'm curious too can bearing grease work? The | idea | must have started some time ago with an old-timer and I JUST BET that the | type | | actually isn't all that important. (?????) Geoff | | | ________________________________ Message 10 | ____________________________________ | | | Time: 02:12:31 PM PST US | From: CardinalNSB@aol.com | Subject: AeroElectric-List: Re: rg 142 or 400, which is best | | --> AeroElectric-List message posted by: CardinalNSB@aol.com | | I understand FAA requires 142 or 400 coax now, whichis "best", thanks, Skip | Simpson | | | ________________________________ Message 11 | ____________________________________ | | | Time: 03:59:56 PM PST US | From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | Subject: Re: AeroElectric-List: Re: rg 142 or 400, which is best | | --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" | <bob.nuckolls@cox.net> | | At 05:12 PM 9/28/2003 -0400, you wrote: | >--> AeroElectric-List message posted by: CardinalNSB@aol.com | > | >I understand FAA requires 142 or 400 coax now, whichis "best", thanks, Skip | >Simpson | | The FAA doesn't require any particular coaxial cable, there | are only general requirements as to what materials are | allowed on board in the tireless quest for ever improved | safety. There are lots of coaxes that would meet these | requirements. Having said that, RG400 and RG142 are both | members of a family of modern coaxial cables and either | is fine. RG400 has a stranded center conductor, RG142 has | a solid center conductor. The choice is yours. | | Bob . . . | | | ________________________________ Message 12 | ____________________________________ | | | Time: 04:20:53 PM PST US | From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | Subject: Re: AeroElectric-List: Alternator Wiring | | --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" | <bob.nuckolls@cox.net> | | At 08:47 AM 9/27/2003 +0100, you wrote: | >--> AeroElectric-List message posted by: "Neil Henderson" | ><neil.mo51@btopenworld.com> | > | >Listers | > | >I have obtained an almost new Nipon Denzo alternator off a Toyota which I | >intend fitting to a Lyco320 In my RV9. | >I have a couple of questions. Firstly I assume it's internally regulated | >although it has a 3 wire socket, what are the 3 connections for and is a | >mating plug readily available. Van's sell one that looks as if fits. | | You only need to attach to one of the three terminals | and a 1/4" faston terminal works good. Are there any | labels adjacent to the terminals? | | Bob . . . | | | ________________________________ Message 13 | ____________________________________ | | | Time: 04:21:59 PM PST US | From: "Eric M. Jones" <emjones@charter.net> | Subject: AeroElectric-List: Re: Dielectric grease recommendations | | --> AeroElectric-List message posted by: "Eric M. Jones" | <emjones@charter.net> | | Years ago my dad and I used to fix Stryker bone tools that would gum up in | sterilization. Stryker sold fancy grease but it would rapidly get gummy. | | While searching for the right grease, a Mobil lubrication engineer said, | "Did you ever consider what a miracle wheel-bearing grease is? Mobil put | almost as much money into wheel-bearing grease research as the Manhattan | Project put into the A-bomb. Now you can buy a can for a couple of bucks. | Now THAT'S a miracle." | | We bought the grease. Problem solved and a valuable lesson learned. | | For the grease-before-crimp: Almost ANYTHING will do. Linseed oil...pine | tar...molasses...loctite. | | Regards, | Eric M. Jones | www.PerihelionDesign.com | 113 Brentwood Drive | Southbridge MA 01550-2705 | Phone (508) 764-2072 | Email: emjones@charter.net | | | ________________________________ Message 14 | ____________________________________ | | | Time: 04:25:45 PM PST US | From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | Subject: AeroElectric-List: Re: B&C 20 amp vac pad failure, Pictures Link | has Changed | | --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" | <bob.nuckolls@cox.net> | | At 09:42 AM 9/26/2003 -0500, you wrote: | >--> AeroElectric-List message posted by: "Robert L. Nuckolls, III" | ><bob.nuckolls@cox.net> | > | >At 09:14 AM 9/23/2003 -0700, you wrote: | > >--> AeroElectric-List message posted by: richard@riley.net | > > | > >I'm looking for someplace on the web to stash them - if anyone has a | > >suggestion, let me know. Preferably someplace that you don't have to | join | > >to access | > | > | > The pictures can be viewed at: | | http://www.aeroelectric.com/Pictures/SD-20A.jpg | http://www.aeroelectric.com/Pictures/SD-20B.jpg | | > PRELIMINARY investigation suggests that (1) there are | > no casting flaws and (2) that in this particular case, | > there was not a single crack but a series of three | > independent failures for each of the three corners | > that broke off . . . the 4th had been overstressed and | > broke off with relatively low force bending applied with | > pliers. | > | > Let's be cautious with loose speculation . . . keep | > in mind that thousands of these alternators are in | > service over a service history of 9 years or better. | > There have been only three casting failures reported | > to B&C over this period of time. | > | > There is a working hypothesis as to root cause | > which will be developed and either confirmed or rejected. | > This is a high priority investigation and the results | > will be posted here and reported to the FAA as soon | > as credible data are available. | > | > Bob . . . | | | ________________________________ Message 15 | ____________________________________ | | | Time: 04:38:13 PM PST US | From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | Subject: AeroElectric-List: Link changes | | --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" | <bob.nuckolls@cox.net> | | I'm not sure why it happens but on some links to my website, | Netscape captures the location as an IP based address | as opposed to a domain name based address. Hence, may | of the links I've published over the last two years have | the IP address 216.55.140.222 and a link might look like: | | | http://216.55.140.222/temp/Switches.pdf | | When you encounter such a reference in the archives, | you can simply substitute the characters "aeroelectric.com" | for the string "216.55.140.222" and it should take you | to the new server. | | | Bob . . . | | -------------------------------------------- | ( Knowing about a thing is different than ) | ( understanding it. One can know a lot ) | ( and still understand nothing. ) | ( C.F. Kettering ) | -------------------------------------------- | | | ________________________________ Message 16 | ____________________________________ | | | Time: 05:06:35 PM PST US | From: DWENSING@aol.com | Subject: Re: AeroElectric-List: Dielectric grease recommendations | | --> AeroElectric-List message posted by: DWENSING@aol.com | | In a message dated 9/28/03 1:08:47 PM Eastern Daylight Time, | bob.nuckolls@cox.net writes: | | | > My personal favorite for such applications is | > Dow Corning DC-4 . . . a silicon based grease | > with the consistency of peanut butter. | > | > Prices for this stuff can be all over the map. Shop | > around . . . A tube will last you a lifetime. My | > 6 oz. tube is 40 years old and only half gone. | > | | Try a bearing supply house. Their price will probably be better than | the electrical supply places or aviation. Use to sell the stuff before I | retired. | Dale Ensing | | | ________________________________ Message 17 | ____________________________________ | | | Time: 05:21:40 PM PST US | From: mstewart@qa.butler.com | Subject: AeroElectric-List: Garmin 430 wiring problem | | --> AeroElectric-List message posted by: mstewart@qa.butler.com | | I am installing my Garmin 430. It was pre-wired, meaning connectors are | wired with wires hanging out and labeled. I can not find any wires labled | gps data out. I have d/l the pinouts from AE's site and none of the | connectors seems to have this designation. I am trying to drive my Navaid | with the 430 gps. I surely hope that this thing has a gps data out. Do they | call it something different? | Thanks | Mike Stewart | | | ________________________________ Message 18 | ____________________________________ | | | Time: 07:22:55 PM PST US | From: Jim Sower <canarder@frontiernet.net> | Subject: Re: AeroElectric-List: Alternator Wiring | | --> AeroElectric-List message posted by: Jim Sower | <canarder@frontiernet.net> | | I had the same problem - serpentine pulley on the alternator, V-belt in the | airplane. I walked into the nearest alternator rebuild shop and walked out | with | a pulley for $15. Could have gotten a bigger one if I'd waited for them to | order | it. | Works for me .... Jim S. | | Neil Clayton wrote: | | > --> AeroElectric-List message posted by: Neil Clayton | <harvey4@earthlink.net> | > | > Spruce sells a 4", "V" pulley. Page 245, $48.95. | > Check the ID | > Neil | > | > At 03:47 AM 9/27/03, you wrote: | > >--> AeroElectric-List message posted by: "Neil Henderson" | > ><neil.mo51@btopenworld.com> | > > | > >Listers | > > | > >I have obtained an almost new Nipon Denzo alternator off a Toyota which I | > >intend fitting to a Lyco320 In my RV9. | > >I have a couple of questions. Firstly I assume it's internally regulated | > >although it has a 3 wire socket, what are the 3 connections for and is a | > >mating plug readily available. Van's sell one that looks as if fits. | > >Secondly it is currently fitted with a flat belt pulley which I need to | > >change this to a V belt. I seem to recall Bob Avery used to sell a larger | > >dia pulley, is this worth considering and if not could anyone direct me | to | > >source of standard sized pulleys. | > > | > >Thanks for your help. | > > | > >Neil Henderson RV9-A n/r Aylesbury UK | > > | > > | > | | -- | Jim Sower | Crossville, TN; Chapter 5 | Long-EZ N83RT, Velocity N4095T | | | ________________________________ Message 19 | ____________________________________ | | | Time: 07:42:07 PM PST US | From: "Jim Jewell" <jjewell@telus.net> | Subject: Re: AeroElectric-List: Dielectric grease recommendations | | --> AeroElectric-List message posted by: "Jim Jewell" <jjewell@telus.net> | | Hi David, | | Various companies package a dielectric Grease. the tube I have in front of | me is a 'Pematex' product that I bought at a local auto supply outlet.It is | labeled "Dielectric Tune-up Grease". The No. 22064 is at the bottom of the | tube | It is commonly used on spark plug ceramics and wire boots to stop them from | bonding in place as well as water proofing them. | This grease has a high content of silicone that will keep water and | contaminants away very effectively. It will not easily melt and run off or | evaporate. | | Although is referred to as grease, it is not intended as a mechanical | assembly lubricant or bearing grease. | I used it at all the ground wire junctions etc. | | Jim in Kelowna | | ----- Original Message ----- | From: "David A. Leonard" <dleonar1@maine.rr.com> | Subject: AeroElectric-List: Dielectric grease recommendations | | | > --> AeroElectric-List message posted by: "David A. Leonard" | <dleonar1@maine.rr.com> | > | > | > Group, could someone shed a little light on what kind of grease to use for | > connections..This from my Bellanca Viking group, discussing the use of | > grease on the starter supply wiring connections from the group: | > | > --- In VikingChat@yahoogroups.com, "David A. Leonard" | > <dleonar1@m...> wrote: | > | > > ....Now you are halfway there. Find the ground wire from the | > engine back to the mount, remove and clean both ends of the ground | > wire or strap, grease and securely re-connect. | > ir | > | > >Dave -- I assume you mean generic grease, like wheel bearing | > >grease. I remember learning somewhere that silicone grease is | > >better for this purpose. Can you or someone else confirm or dispute | > >this call? | > | > I wrote: | > | > You are correct sir! | > | > The grease I use comes from NAPA, it is produced(or labeled) by Echlin, | who | > is an aftermarket supplier of electrical components. The label suggests | > using it on Ford high tension ignition harness components.. in the | > distributor cap, under the plug wire boots. | > | > You can also find it called "di-electric" grease. | > | > I am not sure if it is exactly the right stuff to use..I think that the | > function is to exclude air and moisture to stop corrosion from occurring. | > | > I have honestly used all kinds of different greases on battery terminals | > and ligh bulb bases over the years, with good results. | > | > I'll ask the | > | http://www.matronics.com/digest/aeroelectric-list/Digest.AeroElectric-List.2 | 003-09-27.html | > guys, no doubt these gurus will have an informed opinion. They refer to | > connections properly made as being "gas-tight". | > | > | > David Leonard N77FE | > | > | | | ________________________________ Message 20 | ____________________________________ | | | Time: 08:08:56 PM PST US | From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | Subject: AeroElectric-List: Re: Alternator Pulley Size | | --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" | <bob.nuckolls@cox.net> | | | >Hi Bob....something you wrote regarding alternator pulley sizes caused me | >the stop and think; | > | >My ND alternator puts out something like 70A at 10,000 revs. There's no | >way I'd ever need that output for my Cozy, so I thought I'd reduce the RPM | >by sizing up the pulley and maybe save the bearing life a little into the | >bargain. And philosophically, I had an aversion to anything rotating at | >10k rev under my hood. | | The B&C ND alternators have always run well with a rather | small pulley . . . I think it's about 2.5" diam. Belt | driven from the starter ring gear on a Lyc, they cruise | routinely at over 10K . . . given the way rotors are | constructed (forged) combined with their small diameter | makes 10K a no-big-deal. | | | >But your post made me wonder if there's some low RMP cut off, and that I | >might not get power from the alternator during taxi. I had stupidly | >assumed the output is linear all the way down. | | | Alternators have two critical speed characteristics. | | Minimum speed for regulation: The RPM at which the | alternator just puts out 14 volts but at zero current. | | Minimum speed for full output: The RPM at which the | alternator will deliver rated output current at max | operating temperature. Check out the drawing at | | http://aeroelectric.com/temp/80A_OutCurve.gif | | Here we see that minimum speed for regulation is | about 1000 rpm for this exemplar 80A machine. | Minimum speed for full output is about 6000 | rpm. This would be typical of most automotive | machines. | | Bottom line is that if you have low voltage | warning light and the light never comes on, your | alternator is carrying system loads of the moment | irrespective of its ratings or pulley size. | | Bob . . . | | | ________________________________ Message 21 | ____________________________________ | | | Time: 08:12:12 PM PST US | Subject: AeroElectric-List: "Plenum" rated CAT5 cable | From: "Robinson, Chad" <crobinson@rfgonline.com> | | --> AeroElectric-List message posted by: "Robinson, Chad" | <crobinson@rfgonline.com> | | Bob, I'd be interested in your impression of "plenum" rated CATn cables (5 | and | 6). I used to install miles of this stuff at a previous job, and it seems it | had | similar properties to what people look for in Tefzel. Obviously, I'm talking | about signal wires here, not power carriers, mainly for things like carrying | trim signals, indicator light runs, etc. | | Upon some reinvestigation I've found that the better quality stuff has | teflon for | its core insulation and some unspecified, but not PVC outer jacket. (It's | usually | listed as a flame-retardant polymer designed to char, rather than melting, | not carry a flame from one space to another (hence its use in plenums) and | also not produce toxic fumes (likewise)). | | I have a few areas where it would be nice to be able to install more than | the 2-3 | conductor multi-conductor stuff usually available, such as through B&C or | ACSpruce. | Moreover, I also happen to have a few hundred feet left over, so if it's | at all suitable / acceptable, I'd like to use it up where I can. | | Regards, | Chad | | | ________________________________ Message 22 | ____________________________________ | | | Time: 08:59:07 PM PST US | From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | Subject: Re: AeroElectric-List: Garmin 430 wiring problem | | --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" | <bob.nuckolls@cox.net> | | At 08:21 PM 9/28/2003 -0400, you wrote: | >--> AeroElectric-List message posted by: mstewart@qa.butler.com | > | >I am installing my Garmin 430. It was pre-wired, meaning connectors are | >wired with wires hanging out and labeled. I can not find any wires labled | >gps data out. I have d/l the pinouts from AE's site and none of the | >connectors seems to have this designation. I am trying to drive my Navaid | >with the 430 gps. I surely hope that this thing has a gps data out. Do they | >call it something different? | >Thanks | >Mike Stewart | | shuckypoo . . . I did a 430 installation in the AGATE Bonanza | a a couple of years ago and had a copy of the complete installation | manual from Garmin. Dug around in the archives and couldn't put | my hands on it. I probably gave it back to the folks at RAC. | Sorry. | | Bob . . . | | | ________________________________ Message 23 | ____________________________________ | | | Time: 09:01:57 PM PST US | From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | Subject: AeroElectric-List: Re: amphenol connectors (Hey Mike!!!) | | --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" | <bob.nuckolls@cox.net> | | At 09:25 AM 9/26/2003 -0500, you wrote: | >--> AeroElectric-List message posted by: "Robert L. Nuckolls, III" | ><bob.nuckolls@cox.net> | > | >At 07:06 AM 9/26/2003 -0400, you wrote: | > >--> AeroElectric-List message posted by: "Jones, Michael" | <MJones@hatch.ca> | > > | > >hi all | > > | > >I have the amphenol connectors for my electric gyros but don't know how | to | > >attach wires to the amphenol connectors. Are the wires soldered or do I | need | > >some kind of female pin to attach to the wire then insert this female pin | > >into the back of the connector. | > >thanx for the help guys | | Mike, did you see my post on this topic. Can you give me some | numbers off your connector(s) and/or photos? | | Bob . . . | | | ________________________________ Message 24 | ____________________________________ | | | Time: 09:19:56 PM PST US | From: George Braly <gwbraly@gami.com> | Subject: RE: AeroElectric-List: Re: B&C 20 amp vac pad failure, Pictures L | ink has Changed | | --> AeroElectric-List message posted by: George Braly <gwbraly@gami.com> | | | Bob, | | Can you tell us what the working hypothesis is as to the root cause? | | Regards, George | | | -----Original Message----- | From: Robert L. Nuckolls, III [mailto:bob.nuckolls@cox.net] | Subject: AeroElectric-List: Re: B&C 20 amp vac pad failure, Pictures | Link has Changed | | | --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" | <bob.nuckolls@cox.net> | | At 09:42 AM 9/26/2003 -0500, you wrote: | >--> AeroElectric-List message posted by: "Robert L. Nuckolls, III" | ><bob.nuckolls@cox.net> | > | >At 09:14 AM 9/23/2003 -0700, you wrote: | > >--> AeroElectric-List message posted by: richard@riley.net | > > | > >I'm looking for someplace on the web to stash them - if anyone has a | > >suggestion, let me know. Preferably someplace that you don't have to | join | > >to access | > | > | > The pictures can be viewed at: | | http://www.aeroelectric.com/Pictures/SD-20A.jpg | http://www.aeroelectric.com/Pictures/SD-20B.jpg | | > PRELIMINARY investigation suggests that (1) there are | > no casting flaws and (2) that in this particular case, | > there was not a single crack but a series of three | > independent failures for each of the three corners | > that broke off . . . the 4th had been overstressed and | > broke off with relatively low force bending applied with | > pliers. | > | > Let's be cautious with loose speculation . . . keep | > in mind that thousands of these alternators are in | > service over a service history of 9 years or better. | > There have been only three casting failures reported | > to B&C over this period of time. | > | > There is a working hypothesis as to root cause | > which will be developed and either confirmed or rejected. | > This is a high priority investigation and the results | > will be posted here and reported to the FAA as soon | > as credible data are available. | > | > Bob . . . | | | ________________________________ Message 25 | ____________________________________ | | | Time: 10:52:42 PM PST US | From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | Subject: RE: AeroElectric-List: Re: B&C 20 amp vac pad failure, | Pictures L ink has Changed | | --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" | <bob.nuckolls@cox.net> | | At 11:19 PM 9/28/2003 -0500, you wrote: | >--> AeroElectric-List message posted by: George Braly <gwbraly@gami.com> | > | > | >Bob, | > | >Can you tell us what the working hypothesis is as to the root cause? | > | >Regards, George | | sure . . . this wasn't a single crack event . . . each of | the four mounting ears was independently overstressed. Each | parted the rest of the alternator individually. The | initial examination of the fractures shows no casting flaws. | The remaining ear was close to failure. It broke off with | a pair of pliers and hand-generated bending stresses. | | We think the bolts were tightened down too tight and gasket | thickness was reduced enough to bow the flange and put an | abnormal bending load on the ears. | | If it were my airplane, I'd pitch the paper gasket and | use a suitable brush-on gasket replacement material that | would extrude out and avoid bending loads by getting the | two machined flats to lay right against each other. | | This is only failure of the type for this product for | several thousand installations. Although this event | transpired on an experimental airplane, it's the same | alternator as the STC/PMA installations . . . they're | going to do a full investigation and report for the FAA. | | We'll post the final analysis results here on the AEList. | | Bob . . . | | | ________________________________ Message 26 | ____________________________________ | | | Time: 10:53:33 PM PST US | From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | Subject: Re: AeroElectric-List: "Plenum" rated CAT5 cable | | --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" | <bob.nuckolls@cox.net> | | At 11:12 PM 9/28/2003 -0400, you wrote: | >--> AeroElectric-List message posted by: "Robinson, Chad" | ><crobinson@rfgonline.com> | > | >Bob, I'd be interested in your impression of "plenum" rated CATn cables (5 | >and 6). I used to install miles of this stuff at a previous job, and it | >seems it had similar properties to what people look for in Tefzel. | >Obviously, I'm talking about signal wires here, not power carriers, mainly | >for things like carrying trim signals, indicator light runs, etc. | > | >Upon some reinvestigation I've found that the better quality stuff has | >teflon for its core insulation and some unspecified, but not PVC outer | >jacket. (It's usually listed as a flame-retardant polymer designed to | >char, rather than melting, not carry a flame from one space to another | >(hence its use in plenums) and also not produce toxic fumes (likewise)). | > | >I have a few areas where it would be nice to be able to install more than | >the 2-3 conductor multi-conductor stuff usually available, such as through | >B&C or ACSpruce. Moreover, I also happen to have a few hundred feet left | >over, so if it's at all suitable / acceptable, I'd like to use it up where | >I can. | | Not too worried about insulation . . . that's just really | small, single strand wire. I think I'd vote for 19-strand, | 22AWG, over 26AWG cat-5 cable strands any day. | | Bob . . . | | | | | | | ________________________________ Message 19 ____________________________________ | | | Time: 12:09:50 PM PST US | From: "Gilles.Thesee" <Gilles.Thesee@ac-grenoble.fr> | Subject: Re: AeroElectric-List: Oil alarm design | | --> AeroElectric-List message posted by: "Gilles.Thesee" <Gilles.Thesee@ac-grenoble.fr> | | | ----- Message d'origine ----- | De : "Trampas" <tstern@nc.rr.com> | : <aeroelectric-list@matronics.com> | Envoy : lundi 29 septembre 2003 13:16 | Objet : RE: AeroElectric-List: Oil alarm design | | | > --> AeroElectric-List message posted by: "Trampas" <tstern@nc.rr.com> | > | > The easier solution is to get an oil pressure switch and tee it in with | your | > oil pressure sender. This way you have a true back up system. | > | > Trampas | > | | You're right. I was hoping to avoid teeing and getting in one of those heavy | and bulky switches. | Now does anyone around know of a SMALL and yet reliable pressure switch ? | | Thanks | | Gilles | | | | | | | ________________________________ Message 20 ____________________________________ | | | Time: 12:16:27 PM PST US | From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | Subject: RE: AeroElectric-List: Re: B&C 20 amp vac pad failure, | Pictures L ink has Changed | | --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | | At 09:59 AM 9/29/2003 -0500, you wrote: | >--> AeroElectric-List message posted by: George Braly <gwbraly@gami.com> | > | > | >Bob, | > | >We have a very robust shake table suitable for piston engine vibration | >frequency test work. | > | >If you want to try to try to deliberately re-create the over torque problem | >we could probably run some vibration testing on it. | > | >Regards, George | | Okay . . . I'll keep that in mind. At the moment, I'm not | directly involved in the investigation. I've asked to be | apprised of progress and findings. It's better that folks | who are understandably concerned about such things get good | data and advise on their concerns. | | Given that it's such an extremely rare event and so late | in a long, successful field history . . . installation | problems and/or isolated event casting problems seem likely | suspects. Nothing has been ruled out yet. I'll make them | aware of your offer. | | Thanks! | | Bob . . . | | | | | | | ________________________________ Message 21 ____________________________________ | | | Time: 12:19:01 PM PST US | From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | Subject: RE: AeroElectric-List: Re: amphenol connectors for gyro | | --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | | At 10:57 AM 9/29/2003 -0500, you wrote: | >--> AeroElectric-List message posted by: Philip Hildebrand | ><phildebrand@pritchardindustrial.com> | > | >Aircraft Spruce MS3116E8-4S $18.95. | | Allied Electronics also stocks this connector | Their catalog number is 714-6108. They list for $16.09 ea. | See http://www.alliedelec.com | | Bob . . . | | | | | | | ________________________________ Message 22 ____________________________________ | | | Time: 12:28:11 PM PST US | From: Rino <lacombr@nbnet.nb.ca> | Subject: Re: AeroElectric-List:RC Allen Gyro electrical connector | | --> AeroElectric-List message posted by: Rino <lacombr@nbnet.nb.ca> | | I just got an RC Allen electric Gyro and need information on the | connector. | The connector is an Amphenol MS3116E8-4P and -4S. | I am told to connect Pin A to Ground and Pin B to +14 volts. | I cannot identify pins A and pin B on the connector, the markings makes | no sense to me. | I do not want to risk connecting it reverse polarity. | | Rino | | | | | | | ________________________________ Message 23 ____________________________________ | | | Time: 12:43:26 PM PST US | From: "Shaun Simpkins" <shauns@hevanet.com> | Subject: AeroElectric-List: Re: LED Position Lights | | --> AeroElectric-List message posted by: "Shaun Simpkins" <shauns@hevanet.com> | | >You're close. The emitters appear to be the 1W Luxeon Star-O in a custom | heat sink/circuit board. | >These units run at 350mA and 4.0V worst case ( about 3.3V for red ), so 7 | of them in series just | > fit in a 28V system. No 28-to-56V step-up unit required. The Star-O, | because of its optics, | >can put out a really bright beam - over 180 candela. | | Whelen confirms that the 70875 position lights mentioned in this thread over | the last few weeks are | using the Luxeon Star-O emitters. The housing contains only a heat sink, | and the emitters are derated | 20% for maximum reliability. The list price of these items is about $460 - | expect the street price to be | around $250. Whelen will be changing over its entire aviation filament-based | illuminators | to LED-based over the next two years or so. The economies of scale of its | emergency vehicle and | industrial divisions are allowing its aviation division to modernize its | products. A/C mfgs are chomping | at the bit, but more for the install-and-forget reliability rather than the | power savings. | | Shaun | | | | | | | ________________________________ Message 24 ____________________________________ | | | Time: 01:04:06 PM PST US | Subject: Re: AeroElectric-List: Garmin 430 wiring problem | From: Joel Harding <cajole76@ispwest.com> | | --> AeroElectric-List message posted by: Joel Harding <cajole76@ispwest.com> | | Mike, | On connector P4001, pins 46 and 47 output GPS ARINC 429 signals. Pins | 41,54, 56,and 58 output RS232 GPS signals. | | Joel Harding | On Sunday, Sep 28, 2003, at 18:21 America/Denver, | mstewart@qa.butler.com wrote: | | > --> AeroElectric-List message posted by: mstewart@qa.butler.com | > | > I am installing my Garmin 430. It was pre-wired, meaning connectors are | > wired with wires hanging out and labeled. I can not find any wires | > labled | > gps data out. I have d/l the pinouts from AE's site and none of the | > connectors seems to have this designation. I am trying to drive my | > Navaid | > with the 430 gps. I surely hope that this thing has a gps data out. Do | > they | > call it something different? | > Thanks | > Mike Stewart | > | > | > _- | > ======================================================================= | > _- | > ======================================================================= | > http://www.matronics.com/trouble-report | > _- | > ======================================================================= | > _- | > ======================================================================= | > > | > | > | | | | | | | ________________________________ Message 25 ____________________________________ | | | Time: 02:52:08 PM PST US | From: Gkb5577@aol.com | Subject: Re: AeroElectric-List: Re: amphenol connectors for gyro | | --> AeroElectric-List message posted by: Gkb5577@aol.com | | | | | | | ________________________________ Message 26 ____________________________________ | | | Time: 02:52:14 PM PST US | From: Gkb5577@aol.com | Subject: Re: AeroElectric-List: Re: amphenol | | --> AeroElectric-List message posted by: Gkb5577@aol.com | | Thanks, Geoff | | | | | | | ________________________________ Message 27 ____________________________________ | | | Time: 03:08:29 PM PST US | From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | Subject: AeroElectric-List: Re: RC Allen Gyro electrical connector | | --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | | At 04:29 PM 9/29/2003 -0300, you wrote: | >--> AeroElectric-List message posted by: Rino <lacombr@nbnet.nb.ca> | > | >I just got an RC Allen electric Gyro and need information on the | >connector. | >The connector is an Amphenol MS3116E8-4P and -4S. | >I am told to connect Pin A to Ground and Pin B to +14 volts. | >I cannot identify pins A and pin B on the connector, the markings makes | >no sense to me. | >I do not want to risk connecting it reverse polarity. | | See http://www.aeroelectric.com/Pictures/MS3116E8-4S.jpg | | Bob . . . | | | | | | | ________________________________ Message 28 ____________________________________ | | | Time: 03:18:25 PM PST US | From: Gkb5577@aol.com | Subject: Re: AeroElectric-List: Re: amphenol connectors for gyro | | --> AeroElectric-List message posted by: Gkb5577@aol.com | | | thanks Geoff | | | | | | | ________________________________ Message 29 ____________________________________ | | | Time: 03:24:50 PM PST US | From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | Subject: Re: AeroElectric-List: Oil alarm design | | --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | | At 08:50 PM 9/29/2003 +0200, you wrote: | >--> AeroElectric-List message posted by: "Gilles.Thesee" | ><Gilles.Thesee@ac-grenoble.fr> | > | > | >----- Message d'origine ----- | >De : "Trampas" <tstern@nc.rr.com> | > : <aeroelectric-list@matronics.com> | >Envoy : lundi 29 septembre 2003 13:16 | >Objet : RE: AeroElectric-List: Oil alarm design | > | > | > > --> AeroElectric-List message posted by: "Trampas" <tstern@nc.rr.com> | > > | > > The easier solution is to get an oil pressure switch and tee it in with | >your | > > oil pressure sender. This way you have a true back up system. | > > | > > Trampas | > > | > | >You're right. I was hoping to avoid teeing and getting in one of those heavy | >and bulky switches. | >Now does anyone around know of a SMALL and yet reliable pressure switch ? | | http://www.gemssensors.com/SpecTemplatePNB.asp?nProductGroupID=146 | http://www.gemssensors.com/pdf%5CIOM_Bulletins%5C174180.pdf | | Bob . . . | | | | | | | ________________________________ Message 30 ____________________________________ | | | Time: 03:25:30 PM PST US | From: Gkb5577@aol.com | Subject: Re: AeroElectric-List:RC Allen Gyro electrical connector | | --> AeroElectric-List message posted by: Gkb5577@aol.com | | Do you mean that the pins are marked but because they read Rt to Lt it | doesn't seem to make sense, or the pins on the gyro just aren't marked? | | Mine shows: the following: B . . A | | and | .H | a D. .E | Geoff | | | | | | | ________________________________ Message 31 ____________________________________ | | | Time: 04:28:30 PM PST US | From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | Subject: Re: AeroElectric-List: alternator field cut-off | | --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | | At 12:07 PM 9/29/2003 -0400, you wrote: | >--> AeroElectric-List message posted by: Dj Merrill | ><deej@thayer.dartmouth.edu> | > | >Hi all, | > I'm rebuilding/rewiring some of the electrics on a | >used Glasair that I bought, and in particular know that the | >alternator field cut-off switch is not "right" at present. | > | > It is currently sourced from the instrument panel | >power switch (which is in turn sourced from the master | >power switch), and is simply a cheap switch that looks like | >it came from Radio Shack. | >I'm thinking of rewiring this to use a 5A circuit breaker | >in place of the cheap switch, and source it directly | >from the master power switch, and mount it above the | >low voltage warning light. My thoughts are that I can | >pull the circuit breaker, and that effectively acts as a "switch". | > | > Is this sound reasoning, or am I missing something critical | >and there is a better way to do this? | | | The master switch is generally not a source of power | but a closure to ground for the battery contactor. | If it's a single pole switch now, it needs to be | a two pole switch and wired like shown in | various architectures depicted at: | | http://www.aeroelectric.com/articles/Rev10/z10.pdf | | Check these out and see if they offer useable | suggestions. | | Bob . . . | | | | | | | ________________________________ Message 32 ____________________________________ | | | Time: 04:50:25 PM PST US | aeroelectric-list@matronics.com | From: Neil Clayton <harvey4@earthlink.net> | Subject: AeroElectric-List: Re: COZY: Somebody is Infected!!! | | --> AeroElectric-List message posted by: Neil Clayton <harvey4@earthlink.net> | | These worms have been flooding into my machine for days now, all from the | cozy builders group, the canard aviators group, or the Aeroelectric list.. | My virus scanner always catches them but it's darned annoying since each | one needs handling. I get ~15 a day on average. | | To Marc + canard/ Matronics moderators; is there anything we can do to trap | them at the mail servers? | | To Jay....don't assume you're safe because "we don't download files from | each other". Damaging code can be embedded or attached to a mail and hurt | you just as badly. Make sure your virus definitions are always up-to-date. | | Neil | | | At 06:03 PM 9/29/03, CozyCrafter@aol.com wrote: | >In a message dated 9/29/2003 3:01:56 PM Pacific Standard Time, | >CozyBuilders@DrewChaplinPhoto.Com writes: | >Hello all, | > | >I have received several messages from somebody on this list with the | >"W32.Swen.A@mm" virus. I only use this particular email account for | >this group, so I know it has originated here. I do not know who is | >sending it out because it's hidden the user. The message appears to | >come from the Network Security Department at Microsoft and has the | >subject of "Current Microsoft Upgrade". The attached file name is | >Pack3221. My Antivirus program is catching and I hope yours has done | >the same. It's a fairly new virus and your Antivirus software has to | >have been updated since 9/18/2003 to find it. As I said before, I use | >the CozyBuilders@DrewChaplinPhoto.com email address only for this group | >and nothing else. The message came in on it. | > | >By the way, | >ROUGH RIVER WAS A BLAST!!!! | >Thank you Dan & Lori Cruger for the ride! | > | >Well worth the Drive | >Drew Chaplin | >---- | >Cozy Mark IV | >SN# 1200 Prebuild & Planning | > | > | >I dont know much about computers (relative) but I dont see how this is a | >problem since we dont download files from each other. Please explain. Jay | | | | | | | ________________________________ Message 33 ____________________________________ | | | Time: 06:18:50 PM PST US | From: mstewart@qa.butler.com | Subject: RE: AeroElectric-List: Garmin 430 wiring problem | | --> AeroElectric-List message posted by: mstewart@qa.butler.com | | As is par for the lists, not only did I get my pin # (56), I was sent THE | ENTIRE INSTALLATION MANUAL! 126 pages. You guys rock!. | And Thanks Ivor for sending it to me. | Mike Stewart | And how come I never see a do not archive? Aero list different? | Got wires hanging out of my panel, just like the old building days! | | -----Original Message----- | From: Robert L. Nuckolls, III [mailto:bob.nuckolls@cox.net] | Subject: Re: AeroElectric-List: Garmin 430 wiring problem | | | --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" | <bob.nuckolls@cox.net> | | At 09:52 AM 9/29/2003 +0200, you wrote: | >--> AeroElectric-List message posted by: "Gilles.Thesee" | ><Gilles.Thesee@ac-grenoble.fr> | > | > > shuckypoo . . . I did a 430 installation in the AGATE Bonanza | > > a a couple of years ago and had a copy of the complete installation | > > manual from Garmin. Dug around in the archives and couldn't put | > > my hands on it. I probably gave it back to the folks at RAC. | > > Sorry. | > | >Hi Bob and Mike | > | >Some months ago I succeeded in donwnloading the complete installation and | >user manuals from the Garmin website. They seem to have changed their links | >and the manuals seem no longer available. | > | >At the moment my connection time is limited so I'm not able to forward it | >right now, buy if you ask questions maybe I can be of some help. | >What is a Navaid, and what kind of signal does it need ? | | The last time I saw a Navaid wiring diagram, it used analog | CDI steering signals for radio aided navigation. I find the | following information on this topic on Nav-Aid's website: | | http://navaid-devices.com/coupler2.htm | | They're still an analog input autopilot. They've joined | forces with Porcine Associates who developed a coupler | that converts the digital output from hand held (and | most panel mounted) gps receivers to mimic a VOR receiver. | | | Bob . . . | | -------------------------------------------- | ( Knowing about a thing is different than ) | ( understanding it. One can know a lot ) | ( and still understand nothing. ) | ( C.F. Kettering ) | -------------------------------------------- | | | | | | | ________________________________ Message 34 ____________________________________ | | | Time: 06:59:40 PM PST US | From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | Subject: AeroElectric-List: Re: RC Allen Gyro electrical connector - Photo Correction | | --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | | At 05:08 PM 9/29/2003 -0500, you wrote: | >--> AeroElectric-List message posted by: "Robert L. Nuckolls, III" | ><bob.nuckolls@cox.net> | > | >At 04:29 PM 9/29/2003 -0300, you wrote: | > >--> AeroElectric-List message posted by: Rino <lacombr@nbnet.nb.ca> | > > | > >I just got an RC Allen electric Gyro and need information on the | > >connector. | > >The connector is an Amphenol MS3116E8-4P and -4S. | > >I am told to connect Pin A to Ground and Pin B to +14 volts. | > >I cannot identify pins A and pin B on the connector, the markings makes | > >no sense to me. | > >I do not want to risk connecting it reverse polarity. | > | > See http://www.aeroelectric.com/Pictures/MS3116E8-4S.jpg | > | > Bob . . . | | Ughh!! did something silly in Photoshop with the first image | and didn't check it after I uploaded it. I've corrected the | poor craftsmanship and re-posted the picture. | | Bob . . . | | | | | | | ________________________________ Message 35 ____________________________________ | | | Time: 07:36:38 PM PST US | From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | Subject: AeroElectric-List: Re: Z-14 with SD-8???? | | --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | | At 02:03 PM 9/29/2003 -0500, you wrote: | >--> AeroElectric-List message posted by: Nick Gaglia <ngaglia@calpine.com> | > | >Bob | > | >Do you have a version of Z-14 with an SD-8 alternator using the voltage | >regulator that comes with it. | > | >Regards | > | >Nick Gaglia | >Livermore RV-8 | | Nick, | | When you reply to an AEList post, trim away the original | document as much as you can and still provide continuity | to the conversation thread. In this case, you opened a new | thread where none of what you echoed back to the list was | relevant to the topic yet it was a huge document . . . | | If the aux alternator has only 8A rated output, I think | it would be much better to configure the system using Z-13. | If you want dual batteries, fine. Simply add second battery | per Z-30. Which ever battery is tasked with e-bus support | also gets the aux alternator connection. | | During main alternator out operations, you don't use | any of the SD-8's limited output to keep a contactor | closed. You have essentially all SD-8 output available | for unlimited endurance bus ops. When airport is in | sight, you can close both battery contactors and | have energy to burn. See | | http://www.aeroelectric.com/articles/Appendix_Z_Drawings/z13wDualBattery.pdf | | Bob . . . | | | | | | | ________________________________ Message 36 ____________________________________ | | | Time: 07:45:16 PM PST US | From: Rino <lacombr@nbnet.nb.ca> | Subject: Re: AeroElectric-List: Re: RC Allen Gyro electrical connector | | --> AeroElectric-List message posted by: Rino <lacombr@nbnet.nb.ca> | | | > >I just got an RC Allen electric Gyro and need information on the | > >connector. | > >The connector is an Amphenol MS3116E8-4P and -4S. | > >I am told to connect Pin A to Ground and Pin B to +14 volts. | > >I cannot identify pins A and pin B on the connector, the markings makes | > >no sense to me. | > >I do not want to risk connecting it reverse polarity. | > | > See http://www.aeroelectric.com/Pictures/MS3116E8-4S.jpg | > | > Bob . . . | | Thanks Bob --- solved my problem. | | Rino | > | | | | | | | ________________________________ Message 37 ____________________________________ | | | Time: 08:08:20 PM PST US | From: "Rob Housman" <robh@hyperion-ef.com> | Subject: RE: AeroElectric-List: Re: COZY: Somebody is Infected!!! | | --> AeroElectric-List message posted by: "Rob Housman" <robh@hyperion-ef.com> | | My list of suspected routes is the AeroElectric-List and the Europa-List, so | it looks like your suspicions intersect mine at the AeroElectric List. | | If you check the header (In Outlook right click on the listing of the | message and select Options at the bottom of the menu to see the header) of | an infected message you can find the source - unfortunately this is not the | REAL source, but the innocent victim of the worm who is now passing this | junk to others. The last three infected messages I received came from | gewiz@stevecarver.force9.co.uk to whom I have sent a message advising him | that he has a problem that is annoying the rest of us. No response so far. | | | Example header (from the most recent message purportedly from Microsoft - | yeah, right): | | Envelope-to: robh@hyperion-ef.com | Delivery-date: Mon, 29 Sep 2003 12:38:41 -0700 | (Exim 4.20) | FROM: "Microsoft Corporation Customer Support" <vnspjfrvwmhrl@qelqkh.ms.com> | SUBJECT: Last Pack | | *************** | | The first two lines in the header indicate that the Norton AntiVirus is | doing its job, and the third line tells where the message came from. | | | DO NOT ARCHIVE | | | Best regards, | | Rob Housman | Europa XS Tri-Gear A70 | Airframe complete | Irvine, CA | | -----Original Message----- | From: owner-aeroelectric-list-server@matronics.com | [mailto:owner-aeroelectric-list-server@matronics.com]On Behalf Of Neil | Clayton | aeroelectric-list@matronics.com | Subject: AeroElectric-List: Re: COZY: Somebody is Infected!!! | | --> AeroElectric-List message posted by: Neil Clayton | <harvey4@earthlink.net> | | These worms have been flooding into my machine for days now, all from the | cozy builders group, the canard aviators group, or the Aeroelectric list.. | My virus scanner always catches them but it's darned annoying since each | one needs handling. I get ~15 a day on average. | | To Marc + canard/ Matronics moderators; is there anything we can do to trap | them at the mail servers? | | To Jay....don't assume you're safe because "we don't download files from | each other". Damaging code can be embedded or attached to a mail and hurt | you just as badly. Make sure your virus definitions are always up-to-date. | | Neil | | | At 06:03 PM 9/29/03, CozyCrafter@aol.com wrote: | >In a message dated 9/29/2003 3:01:56 PM Pacific Standard Time, | >CozyBuilders@DrewChaplinPhoto.Com writes: | >Hello all, | > | >I have received several messages from somebody on this list with the | >"W32.Swen.A@mm" virus. I only use this particular email account for | >this group, so I know it has originated here. I do not know who is | >sending it out because it's hidden the user. The message appears to | >come from the Network Security Department at Microsoft and has the | >subject of "Current Microsoft Upgrade". The attached file name is | >Pack3221. My Antivirus program is catching and I hope yours has done | >the same. It's a fairly new virus and your Antivirus software has to | >have been updated since 9/18/2003 to find it. As I said before, I use | >the CozyBuilders@DrewChaplinPhoto.com email address only for this group | >and nothing else. The message came in on it. | > | >By the way, | >ROUGH RIVER WAS A BLAST!!!! | >Thank you Dan & Lori Cruger for the ride! | > | >Well worth the Drive | >Drew Chaplin | >---- | >Cozy Mark IV | >SN# 1200 Prebuild & Planning | > | > | >I dont know much about computers (relative) but I dont see how this is a | >problem since we dont download files from each other. Please explain. Jay | | | | | | | ________________________________ Message 38 ____________________________________ | | | Time: 08:35:03 PM PST US | From: "John F. Herminghaus" <catignano@tele2.it> | Subject: Re: AeroElectric-List: Garmin 430 wiring problem | | --> AeroElectric-List message posted by: "John F. Herminghaus" <catignano@tele2.it> | | You can download the installation manual from Garmin's website. | | Robert L. Nuckolls, III wrote: | | >--> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> | > | >At 08:21 PM 9/28/2003 -0400, you wrote: | > | > | >>--> AeroElectric-List message posted by: mstewart@qa.butler.com | >> | >>I am installing my Garmin 430. It was pre-wired, meaning connectors are | >>wired with wires hanging out and labeled. I can not find any wires labled | >>gps data out. I have d/l the pinouts from AE's site and none of the | >>connectors seems to have this designation. I am trying to drive my Navaid | >>with the 430 gps. I surely hope that this thing has a gps data out. Do they | >>call it something different? | >>Thanks | >>Mike Stewart | >> | >> | > | > shuckypoo . . . I did a 430 installation in the AGATE Bonanza | > a a couple of years ago and had a copy of the complete installation | > manual from Garmin. Dug around in the archives and couldn't put | > my hands on it. I probably gave it back to the folks at RAC. | > Sorry. | > | > Bob . . . | > | > | > | > | | | | | | | | | | | | | | | | | |


    Message 3


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    Time: 06:15:11 AM PST US
    From: "Alex Peterson" <alexpeterson@usjet.net>
    Subject: Garmin 430 wiring problem
    --> AeroElectric-List message posted by: "Alex Peterson" <alexpeterson@usjet.net> > You can download the installation manual from Garmin's website. I did just that a couple years ago, but I can't find the install manuals on their site anymore. A call to their support might clarify things, perhaps they can be downloaded on request. Alex Peterson Maple Grove, MN RV6-A N66AP 375 hours www.usfamily.net/web/alexpeterson


    Message 4


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    Time: 07:38:26 AM PST US
    Subject: Re: alternator field cut-off
    From: Dj Merrill <deej@thayer.dartmouth.edu>
    --> AeroElectric-List message posted by: Dj Merrill <deej@thayer.dartmouth.edu> On Mon, 2003-09-29 at 19:25, Robert L. Nuckolls, III wrote: > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> > > At 12:07 PM 9/29/2003 -0400, you wrote: > >--> AeroElectric-List message posted by: Dj Merrill > ><deej@thayer.dartmouth.edu> > > > >Hi all, > > I'm rebuilding/rewiring some of the electrics on a > >used Glasair that I bought, and in particular know that the > >alternator field cut-off switch is not "right" at present. > > > > It is currently sourced from the instrument panel > >power switch (which is in turn sourced from the master > >power switch), and is simply a cheap switch that looks like > >it came from Radio Shack. > >I'm thinking of rewiring this to use a 5A circuit breaker > >in place of the cheap switch, and source it directly > >from the master power switch, and mount it above the > >low voltage warning light. My thoughts are that I can > >pull the circuit breaker, and that effectively acts as a "switch". > > > > Is this sound reasoning, or am I missing something critical > >and there is a better way to do this? > > > The master switch is generally not a source of power > but a closure to ground for the battery contactor. > Hi Bob, What I meant to type was master power BUSS, not switch. That's what I get when I let my fingers do the typing without the brain attached... :-) I guess the real question I have is would it be okay to just use a 5A pullable circuit breaker instead of the breaker and switch combination that is traditional for the alt. field? My thoughts, which may be wrong, is that you'd want the alternator enabled all the time anyways, unless there was a problem with it, in which case you can pull the breaker just as easily as throwing a switch. I'd source the 5A breaker from the master power buss. The alt. field is currently sourced through the circuit breaker that powers all of the panel instruments (not avionics), which doesn't seem like a good thing to me. I'd like to move it to its own breaker, but due to very limited panel space, would like to eliminate the switch and just use the breaker. You've got me doubting my memory, so I'll have to go check again to be sure, but I believe the master power switch is only a single throw, single contact switch. I think at some point I am going to have to rewire the entire plane, since I have my doubts about some of the other wiring as well, but am not ready for that task just yet. Currently I'm just trying to improve a little where I can. -Dj -- Dj Merrill Thayer School of Engineering ThUG Sr. Unix Systems Administrator 8000 Cummings Hall deej@thayer.dartmouth.edu - N1JOV Dartmouth College, Hanover, NH 03755 "On the side of the software box, in the 'System Requirements' section, it said 'Requires Windows 95 or better'. So I installed Linux." -Anonymous


    Message 5


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    Time: 08:25:40 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: AeroElectric-List Digest Subscribers
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> All AEList subscribers should be aware that when you simply reply to a List message on your screen that ALL of the incoming message gets appended to your reply. If you're a AEList Digest subscriber, it's possible to make a one-sentence reply to something with LOTS of irrelevant stuff tacked on behind it. It's a good thing to forward snippets of an original message interspersed with your comments to maintain continuity of the conversation. Every Digest subscriber needs to be especially watchful . . . it's really easy to "clog the pipes" with useless stuff. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) --------------------------------------------


    Message 6


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    Time: 08:47:30 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Alternator Wiring
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 09:47 AM 9/30/2003 +0100, you wrote: >--> AeroElectric-List message posted by: "Neil Henderson" ><neil.mo51@btopenworld.com> > >Thanks for the various responses to my posting, copy below. The consensus >seem to be a standard sized pulley and I will machine a replacement from alloy. Have you checked with an alternator shop? They can often supply a pulley for a price much more reasonable than carving your own . . . salvage yards are potential sources too. > Still not sure about connections required. It would appear only one of > the three pins is connected, other than the main power lead. Does anyone > know which one? ( the connector has three small pins in a straight line > ), or is there a way of testing. Thanks for your help. Are there any pin labels cast into the housing? Bob . . .


    Message 7


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    Time: 10:18:13 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: alternator field cut-off
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> > > > > >Hi Bob, > What I meant to type was master power BUSS, not switch. >That's what I get when I let my fingers do the typing without >the brain attached... :-) > > I guess the real question I have is would it be okay to >just use a 5A pullable circuit breaker instead of the >breaker and switch combination that is traditional for the alt. field? >My thoughts, which may be wrong, is that you'd want the >alternator enabled all the time anyways, unless there was a >problem with it, in which case you can pull the breaker just >as easily as throwing a switch. Unless you've tested your alternator/regulator combination for sans-battery operations, you should consider shutting of the alternator automatically any time battery is off. This was the rational behind development of the infamous split-rocker battery-master common to so many contemporary production aircraft. It's also the reason all of our suggested power distribution diagrams show a two-pole DC PWR MASTER switch wired to produced the cited behavior. > I'd source the 5A breaker >from the master power buss. The alt. field is currently >sourced through the circuit breaker that powers all of the >panel instruments (not avionics), which doesn't seem like a >good thing to me. I'd like to move it to its own breaker, >but due to very limited panel space, would like to >eliminate the switch and just use the breaker. > > You've got me doubting my memory, so I'll have to go >check again to be sure, but I believe the master power >switch is only a single throw, single contact switch. >I think at some point I am going to have to rewire the >entire plane, since I have my doubts about some of the other >wiring as well, but am not ready for that task just yet. >Currently I'm just trying to improve a little where I can. You can do as you've suggested but I don't recommend it. If it were my airplane, it would get a two pole master switch -AND- an independent field supply breaker. Bob . . .


    Message 8


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    Time: 10:42:31 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: E-mail Contact Request
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 11:26 AM 9/30/2003 -0400, you wrote: >At 03:21 PM 9/30/2003 +0000, you wrote: >>Thank you for your inquiry to Bob Nuckolls submitted on Tuesday, >>September 30, 2003. > >Bob, >I've got an electrical problem with my Jurca Sirocco. During flight, the >voltage regulator circuit breaker tripped. It will not reset. And after >flight, if I reset it, as soon as the master switch is turned on, the V-R >breaker trips. I recently installed a new Electrosystems alternator from >Aircraft Spruce, but it worked okay until this breaker thingy started. >I'm not sure if I should suspect the new alternator, the wiring, or the >voltage regulator. My plane has the Prestolite voltage regulator, with the >separate overvoltage module next to it. Before I start replacing these >expensive components, I'd rather troubleshoot. My question is, what could >cause the voltage regulator breaker to trip? Could a wiring short cause >this? or would it more likely be the voltage regulator? Or maybe the >alternator. I've inclosed the schematic of my electrical system. If you >have an idea of where would be best to start, I sure would appreciate it. >I have an multimeter that checks voltage (DC&AC) and ohms. (radio shack >type) Thanks, Richard May > I've highlighted the drawing you sent me. You have a rudimentary trouble shooting task. Someplace along the pathway highlighted there is a short and/or failed component. I'd start at the alternator and momentarily disconnect wires until the breaker stops tripping. When you find the first clearance point for the fault, the problem lies between the last point where the fault existed and the first fault-free point. See http://www.aeroelectric.com/temp/BobMay.jpg I will invite you to join us on the AeroElectric List to continue this and similar discussions. It's useful to share the information with as many folks as possible. A further benefit can be realized with membership on the list. There are lots of technically capable folks on the list who can offer suggestions too. You can join at . . . http://www.matronics.com/subscribe/ Well considered and technically elegant answers to all of your questions are waiting for you there. Thanks! Bob . . . |---------------------------------------------------| | A lie can travel half way around the world while | | the truth is till putting on its shoes . . . | | -Mark Twain- | |---------------------------------------------------|


    Message 9


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    Time: 10:48:24 AM PST US
    From: "Dennis O'Connor" <doconnor@chartermi.net>
    <canard-aviators@yahoogroups.com>
    Subject: Re: COZY: Somebody is Infected!!!
    --> AeroElectric-List message posted by: "Dennis O'Connor" <doconnor@chartermi.net> For those who have been living in a cave: The current virus harvests email addresses from UseNet and then spoofs <fakes> the senders address from that list... The people supposedly sending you the infected mail did not send you that mail... Ranting and railing at them is a waste of energy... Make sure you know what to do to block this spam... My email firewall is showing 200 to 500 emails a day it is dumping... Denny


    Message 10


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    Time: 11:13:42 AM PST US
    From: Mark Phillips <ripsteel@edge.net>
    Subject: Microair 760 Ground Confusion
    --> AeroElectric-List message posted by: Mark Phillips <ripsteel@edge.net> I am installing my 760 and have run into the conflict between the Microair manual and Bob's Audio Iso Amp (which I am using) instructions. Microair says to keep the microphone grounds separate from supply negative (using pin 2 on the connector exclusively) and to connect all other signals to supply neg. The Audio Iso Amp drawing 2.1 shows the headsets and PTT grounds sharing pin 2 with the mics. My instinct is to connect as Bob advises, but why the note in the Microair manual? Also, the intercom switch is shown with a panel ground- is there a specific reason this is segregated from the others? I recall some discussion on the A-list some time back but after much archive-wading could not find it- sorry to rehash! Thanks! Mark Phillips


    Message 11


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    Time: 11:40:37 AM PST US
    From: Gkb5577@aol.com
    Subject: Re: Sirroco
    --> AeroElectric-List message posted by: Gkb5577@aol.com I saw your email re your Sirrocco. There is a Sirrocco project on Ebay and I'm looking for a project---what are your thoughts on the Sirrocco? Geoff


    Message 12


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    Time: 12:48:13 PM PST US
    Subject: Re: alternator field cut-off
    From: Dj Merrill <deej@thayer.dartmouth.edu>
    --> AeroElectric-List message posted by: Dj Merrill <deej@thayer.dartmouth.edu> On Tue, 2003-09-30 at 13:17, Robert L. Nuckolls, III wrote: > Unless you've tested your alternator/regulator combination > for sans-battery operations, you should consider shutting > of the alternator automatically any time battery is off. > This was the rational behind development of the infamous > split-rocker battery-master common to so many contemporary > production aircraft. It's also the reason all of our > suggested power distribution diagrams show a two-pole > DC PWR MASTER switch wired to produced the cited > behavior. Effectively, in its current wiring, and my proposed, the alt field power is cut whenever the master power switch is off, thus disabling both battery power and alt power at the same time. The circuit breaker will allow independant cut-off of the alt. field, leaving battery power running. > You can do as you've suggested but I don't recommend > it. If it were my airplane, it would get a two pole > master switch -AND- an independent field supply > breaker. I know. The wiring at present is a mess, IMHO. I'm just trying to clean up the electrical mess on the plane, and literally will have to rewire a lot to make it "right" in my opinion (and yours). Short term, I can at least make the alt. field cutoff independant of the panel power, and long term, I need to redesign the panel to have the room to put in the appropriate breakers and switches. I just wanted to make sure I wasn't making anything worse by my proposed change. I'll poke around to see if I can find a two pole switch that will fit in place of the single pole that is there now, and make it part of the short term fix. Thanks for the advice and the great book - it has been enlightening! -Dj -- Dj Merrill Thayer School of Engineering ThUG Sr. Unix Systems Administrator 8000 Cummings Hall deej@thayer.dartmouth.edu - N1JOV Dartmouth College, Hanover, NH 03755 "On the side of the software box, in the 'System Requirements' section, it said 'Requires Windows 95 or better'. So I installed Linux." -Anonymous


    Message 13


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    Time: 01:35:22 PM PST US
    From: "Werner Schneider" <wernerschneider@compuserve.com>
    Subject: Re: COZY: Somebody is Infected!!!
    --> AeroElectric-List message posted by: "Werner Schneider" <wernerschneider@compuserve.com> Hello Neil, the list will not send any attachements to you and you should know, that most of the today's mass mailing worms are spoofing the sender adress, all entries! So you can hope that finally the originator finds out about his infection by himself. I can only urge to everybody, use an always current virus scanner and update at least once a week or even better get one which will update automotically. Kind regards Werner ----- Original Message ----- From: "Neil Clayton" <harvey4@earthlink.net> <aeroelectric-list@matronics.com> Subject: AeroElectric-List: Re: COZY: Somebody is Infected!!! > --> AeroElectric-List message posted by: Neil Clayton <harvey4@earthlink.net> > > These worms have been flooding into my machine for days now, all from the > cozy builders group, the canard aviators group, or the Aeroelectric list.. > My virus scanner always catches them but it's darned annoying since each > one needs handling. I get ~15 a day on average. > > To Marc + canard/ Matronics moderators; is there anything we can do to trap > them at the mail servers? > > To Jay....don't assume you're safe because "we don't download files from > each other". Damaging code can be embedded or attached to a mail and hurt > you just as badly. Make sure your virus definitions are always up-to-date. > > Neil > > > At 06:03 PM 9/29/03, CozyCrafter@aol.com wrote: > >In a message dated 9/29/2003 3:01:56 PM Pacific Standard Time, > >CozyBuilders@DrewChaplinPhoto.Com writes: > >Hello all, > > > >I have received several messages from somebody on this list with the > >"W32.Swen.A@mm" virus. I only use this particular email account for > >this group, so I know it has originated here. I do not know who is > >sending it out because it's hidden the user. The message appears to > >come from the Network Security Department at Microsoft and has the > >subject of "Current Microsoft Upgrade". The attached file name is > >Pack3221. My Antivirus program is catching and I hope yours has done > >the same. It's a fairly new virus and your Antivirus software has to > >have been updated since 9/18/2003 to find it. As I said before, I use > >the CozyBuilders@DrewChaplinPhoto.com email address only for this group > >and nothing else. The message came in on it. > > > >By the way, > >ROUGH RIVER WAS A BLAST!!!! > >Thank you Dan & Lori Cruger for the ride! > > > >Well worth the Drive > >Drew Chaplin > >---- > >Cozy Mark IV > >SN# 1200 Prebuild & Planning > > > > > >I dont know much about computers (relative) but I dont see how this is a > >problem since we dont download files from each other. Please explain. Jay > >


    Message 14


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    Time: 03:21:15 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: alternator field cut-off
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 03:47 PM 9/30/2003 -0400, you wrote: >--> AeroElectric-List message posted by: Dj Merrill ><deej@thayer.dartmouth.edu> > >On Tue, 2003-09-30 at 13:17, Robert L. Nuckolls, III wrote: > <snip> > I just wanted to make sure I wasn't making >anything worse by my proposed change. > > I'll poke around to see if I can find a two pole >switch that will fit in place of the single pole >that is there now, and make it part of the short term fix. Take a look at the S700-2-10 from B&C at http://www.bandc.biz/cgi-bin/ez-catalog/cat_display.cgi?11X358218 This is a progressive transfer switch that will probably fit the space you have. It mimics the operation of a split rocker when wired as shown in the Z-drawings. > Thanks for the advice and the great >book - it has been enlightening! My pleasure sir. Bob . . .


    Message 15


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    Time: 03:32:25 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Microair 760 Ground Confusion
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 01:10 PM 9/30/2003 -0500, you wrote: >--> AeroElectric-List message posted by: Mark Phillips <ripsteel@edge.net> > >I am installing my 760 and have run into the conflict between the >Microair manual and Bob's Audio Iso Amp (which I am using) >instructions. Microair says to keep the microphone grounds separate >from supply negative (using pin 2 on the connector exclusively) and to >connect all other signals to supply neg. The Audio Iso Amp drawing 2.1 >shows the headsets and PTT grounds sharing pin 2 with the mics. My >instinct is to connect as Bob advises, but why the note in the Microair >manual? Wire per http://www.aeroelectric.com/Catalog/avionics/760imB.pdf page 2.1 of drawings in the back. The reason I wrote my own installation manual for the 760VHF was because of less than clear and/or well reasoned instructions and terminology in the factory manual. >Also, the intercom switch is shown with a panel ground- is there a >specific reason this is segregated from the others? It doesn't matter where this grounds . . . it is not a signal line and is easier to ground it to the single point panel ground than to tie it back into the radio harness. Bob . . .


    Message 16


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    Time: 06:20:35 PM PST US
    From: "Tom & Cathy Ervin" <tcervin@valkyrie.net>
    Subject: Re: Garmin 430 wiring problem
    --> AeroElectric-List message posted by: "Tom & Cathy Ervin" <tcervin@valkyrie.net> The Navaid does not need a coupler to "Talk" to the Garmin 430. The Navaid should be hooked up as follows: 1) Locate connector P4001 on the Garmin 430 2) Pin 21 is the "Main + Left" 3) Pin 22 is the "Main + Right" The above outputs will let the Navaid get a course deviation signal from either the GPS Portion of the 430 or the VOR/LOC Portion depending on which you have selected during a flight to use. Couplers are rarely needed with panel mounted GPS'S but almost always needed when the Naviad is used with a Portable GPS. Tom in Ohio ----- Original Message ----- From: "Ronnie Brown" <romott@adelphia.net> Subject: AeroElectric-List: Re: Garmin 430 wiring problem > --> AeroElectric-List message posted by: "Ronnie Brown" <romott@adelphia.net> > > I think you have received the Garmin wiring manual. If not, let me know and > I can get that info to you. > > I have a Velocity with the Garmin 430, Navaid, and the installed Porcine > coupler. The Garmin 430 outputs an RS232 data stream that is called > "Aviation - No Altitude" that can be read by the Porcine. > > However, if you purchased your Navaid/Porcine prior to July this year, you > will need to call Porcine and get an updated chip. My original chip would > not read this data stream - but they do read the NEMA-183 data stream from > hand helds well. > > My installation is working in the heading mode - but not course. I think it > is a matter of tuning and I haven't gotten that sorted out yet. There are 6 > heading gain settings and 4 course mode settings, which are related. > > Ronnie Brown > > ----- Original Message ----- > From: "AeroElectric-List Digest Server" > <aeroelectric-list-digest@matronics.com> > To: "AeroElectric-List Digest List" <aeroelectric-list-digest@matronics.com> > Subject: AeroElectric-List Digest: 38 Msgs - 09/29/03 > > Hyperlinked > http://www.matronics.com/digest/aeroelectric-list/Digest.AeroElectric-List.2 > 003-09-29.html > http://www.matronics.com/digest/aeroelectric-list/Digest.AeroElectric-List.2 > 003-09-29.txt > III) L. > Nuckolls, III) > III) (Gkb5577@aol.com) (George > Braly) > Hildebrand) (Nick > Gaglia) > Nuckolls, III) > Nuckolls, III) (Gkb5577@aol.com) > Nuckolls, III) (Gkb5577@aol.com) > (Gkb5577@aol.com) III) (mstewart@qa.butler.com) > Correction (Robert L. Nuckolls, III) > _____________________________________ > <Gilles.Thesee@ac-grenoble.fr> and > links it > _____________________________________ > <nkilford@etravel.org> > suppose. > radio > _____________________________________ > <wernerschneider@compuserve.com> installation > and > it > _____________________________________ > your > an a > transistor, > _____________________________________ > <MJones@hatch.ca> > get and > _____________________________________ > <ivor@ivorphillips.flyer.co.uk> all are > labled > Navaid > _____________________________________ > labeled > Navaid > they friend > for the > overcome but > _____________________________________ > <bob.nuckolls@cox.net> what > I with. find greatly as > _____________________________________ > <bob.nuckolls@cox.net> magnet > connects/disconnects power > ____________________________________ > <bob.nuckolls@cox.net> installation and > links it > ____________________________________ > <bob.nuckolls@cox.net> > <MJones@hatch.ca> > get > and before > ____________________________________ > pin point > of > with > ____________________________________ L > problem <gwbraly@gami.com> > ____________________________________ > <phildebrand@pritchardindustrial.com> > ____________________________________ > <deej@thayer.dartmouth.edu> > ____________________________________ > <KHarrill@osa.state.sc.us> > voltage > becomes the > the connection > the > associated Aeroelectric could > I terminal > of > tried buy > connected > voltage is > system > the > ____________________________________ > ____________________________________ > 09/28/03 <ngaglia@calpine.com> Hyperlinked > http://www.matronics.com/digest/aeroelectric-list/Digest.AeroElectric-List.2 > http://www.matronics.com/digest/aeroelectric-list/Digest.AeroElectric-List.2 mills) > (Gkb5577@aol.com) (CardinalNSB@aol.com) Jones) > Changed > (DWENSING@aol.com) > III) (George > Nuckolls, > III) I regulated a larger > to for > who occurring. .2 > for <jjewell@telus.net> > diameter which > I > regulated is > a to > larger me > intent > find you > an a > transistor, tubes > ( the > Skip > Skip I regulated a in bucks. Link > than labled Navaid > they > the > out > to which > I > regulated is > a to > larger me <jjewell@telus.net> of > is > the > from or > for Echlin, suggests the > occurring. terminals > http://www.matronics.com/digest/aeroelectric-list/Digest.AeroElectric-List.2 to me > RPM the I (5 seems > it > talking > carrying (It's melting, and than or labled Navaid > they how I > pin L <gwbraly@gami.com> > (5 > mainly (likewise)). than > through left > where > ____________________________________ > <Gilles.Thesee@ac-grenoble.fr> with > heavy ? > ____________________________________ > <bob.nuckolls@cox.net> <gwbraly@gami.com> > problem > ____________________________________ > <bob.nuckolls@cox.net> > ____________________________________ > ____________________________________ > <shauns@hevanet.com> custom 7 > over sink, > $460 - > filament-based its > the > ____________________________________ > <cajole76@ispwest.com> are ======================================================================= ======================================================================= ======================================================================= ======================================================================= > ____________________________________ > ____________________________________ > ____________________________________ > <bob.nuckolls@cox.net> > ____________________________________ > ____________________________________ > <bob.nuckolls@cox.net> <tstern@nc.rr.com> > with > heavy ? > ____________________________________ > marked? > ____________________________________ > <bob.nuckolls@cox.net> > ____________________________________ > <harvey4@earthlink.net> the list.. > trap hurt up-to-date. a Jay > ____________________________________ THE installation and > links it > ____________________________________ Photo > Correction > <bob.nuckolls@cox.net> makes > ____________________________________ > <bob.nuckolls@cox.net> > <ngaglia@calpine.com> > http://www.aeroelectric.com/articles/Appendix_Z_Drawings/z13wDualBattery.pdf > ____________________________________ makes > ____________________________________ > <robh@hyperion-ef.com> Europa-List, > so of > the him > far. Microsoft - > <vnspjfrvwmhrl@qelqkh.ms.com> the list.. > trap hurt up-to-date. a Jay > ____________________________________ > <catignano@tele2.it> > <bob.nuckolls@cox.net> are > labled > Navaid > they > >


    Message 17


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    Time: 09:53:03 PM PST US
    From: "David Carter" <dcarter@datarecall.net>
    Subject: Re: alternator field cut-off
    --> AeroElectric-List message posted by: "David Carter" <dcarter@datarecall.net> Bob, What does "progressive transfer" mean in ref to the S-700-2-10? David Carter ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> Subject: Re: AeroElectric-List: alternator field cut-off > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> > > At 03:47 PM 9/30/2003 -0400, you wrote: > >--> AeroElectric-List message posted by: Dj Merrill > ><deej@thayer.dartmouth.edu> > > > >On Tue, 2003-09-30 at 13:17, Robert L. Nuckolls, III wrote: > > > > <snip> > > > > I just wanted to make sure I wasn't making > >anything worse by my proposed change. > > > > I'll poke around to see if I can find a two pole > >switch that will fit in place of the single pole > >that is there now, and make it part of the short term fix. > > Take a look at the S700-2-10 from B&C at > http://www.bandc.biz/cgi-bin/ez-catalog/cat_display.cgi?11X358218 > > This is a progressive transfer switch that will probably > fit the space you have. It mimics the operation of a > split rocker when wired as shown in the Z-drawings. > > > > Thanks for the advice and the great > >book - it has been enlightening! > > My pleasure sir. > > Bob . . . > >




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