AeroElectric-List Digest Archive

Thu 10/16/03


Total Messages Posted: 15



Today's Message Index:
----------------------
 
     1. 05:22 AM - Pitot tube thermostat (Gary Casey)
     2. 06:01 AM - Re: Pitot tube thermostat (Neville Kilford)
     3. 07:26 AM - Re: Pitot tube thermostat (caspainhower@aep.com)
     4. 09:43 AM - Re: Strobe head fix and silicone (Robert L. Nuckolls, III)
     5. 11:32 AM - Re: question on Z1 (Robert L. Nuckolls, III)
     6. 11:41 AM - BS-1 Bond studs (Robert L. Nuckolls, III)
     7. 11:56 AM - ProCrimper II Dies / Question (Dwight Frye)
     8. 12:02 PM - Re: Pitot tube thermostat  (Eric M. Jones)
     9. 12:02 PM - Ground Wires (frequent flyer)
    10. 02:33 PM - thermistors for low fuel warning (Joa Harrison)
    11. 04:04 PM - Re: Ground Wires (Robert L. Nuckolls, III)
    12. 04:36 PM - Neutral cure silicone (Rob W M Shipley)
    13. 05:32 PM - Transponder Main bus or Essential Bus (Charlie Kuss)
    14. 06:45 PM - Re: Transponder Main bus or Essential Bus (Bruce Gray)
    15. 09:15 PM - Re: Transponder Main bus or Essential Bus (Ernest Kells)
 
 
 


Message 1


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    Time: 05:22:39 AM PST US
    From: "Gary Casey" <glcasey@adelphia.net>
    Subject: Pitot tube thermostat
    --> AeroElectric-List message posted by: "Gary Casey" <glcasey@adelphia.net> Has anyone implemented a thermostatically-controlled pitot tube heating system? On the Lancair I'm building I tested the pitot tube heater and it seems to be way more powerful than it needs to be, or at least what I would expect. I'm afraid that if it is left on while on the ground it might actually overheat the plastic in the wing. But then if a simple thermostatic switch were connected in series there are failure modes that might not be detectable. Just wondered if anyone has gone through this before. Gary Casey Lancair ES


    Message 2


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    Time: 06:01:04 AM PST US
    From: "Neville Kilford" <nkilford@etravel.org>
    Subject: Re: Pitot tube thermostat
    --> AeroElectric-List message posted by: "Neville Kilford" <nkilford@etravel.org> How about a simple air pressure switch in series with a "Pitot heater" warning light? You would only receive the warning light if you have the pitot heater on whilst on the ground. Nev ----- Original Message ----- From: "Gary Casey" <glcasey@adelphia.net> Subject: AeroElectric-List: Pitot tube thermostat > --> AeroElectric-List message posted by: "Gary Casey" <glcasey@adelphia.net> > > Has anyone implemented a thermostatically-controlled pitot tube heating > system? On the Lancair I'm building I tested the pitot tube heater and it > seems to be way more powerful than it needs to be, or at least what I would > expect. I'm afraid that if it is left on while on the ground it might > actually overheat the plastic in the wing. But then if a simple > thermostatic switch were connected in series there are failure modes that > might not be detectable. Just wondered if anyone has gone through this > before. > > Gary Casey > Lancair ES > >


    Message 3


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    Time: 07:26:18 AM PST US
    Subject: Re: Pitot tube thermostat
    From: caspainhower@aep.com
    10/16/2003 10:22:34 AM --> AeroElectric-List message posted by: caspainhower@aep.com Another option would be to use a bi-metalic temperature switch (mounted in the wing) to turn on the heater. If you use an indicating light to show when the heater is on and an override for the switch (a dash mounted switch by-passing the temp switch, the indicating light would wire into this switch). That way failures will be detectable and the pitot heater can still be manually controlled. Craig S. 601 XL --> AeroElectric-List message posted by: "Neville Kilford" <nkilford@etravel.org> How about a simple air pressure switch in series with a "Pitot heater" warning light? You would only receive the warning light if you have the pitot heater on whilst on the ground. Nev > --> AeroElectric-List message posted by: "Gary Casey" <glcasey@adelphia.net> > > Has anyone implemented a thermostatically-controlled pitot tube heating > system? On the Lancair I'm building I tested the pitot tube heater and it > seems to be way more powerful than it needs to be, or at least what I would > expect. I'm afraid that if it is left on while on the ground it might > actually overheat the plastic in the wing. But then if a simple > thermostatic switch were connected in series there are failure modes that > might not be detectable. Just wondered if anyone has gone through this > before. > > Gary Casey > Lancair ES This e-mail message and all attachments transmitted with it from the Nuclear Generation Group of American Electric Power are for the sole use of the intended recipient(s) and may contain confidential and privileged information. Any unauthorized review, use, disclosure or distribution is prohibited. If you are not the intended recipient, please contact the sender by reply e-mail and destroy all copies of the original message.


    Message 4


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    Time: 09:43:08 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Strobe head fix and silicone
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 08:00 AM 10/15/2003 -0700, you wrote: >--> AeroElectric-List message posted by: richard@riley.net > >Is "neutral cure" silicone as strong, weather resistant and temperature >restistant, etc, as the acetic acid stuff? That's a good question. Here's a quick look at a non-acid version http://www.americansealantsinc.com/asi335.htm with more detailed specs here http://www.americansealantsinc.com/tecasi335.htm and one that stinks . . . http://www.americansealantsinc.com/asi502.htm http://www.americansealantsinc.com/tecasi502.htm . . . of course, there are hundreds of comparable products by various manufacturers but at first blush, the two products cited above are in the same ballpark for performance. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) --------------------------------------------


    Message 5


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    Time: 11:32:00 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: question on Z1
    nlxcorp.com> --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 09:14 PM 10/15/2003 -0400, you wrote: >Thanks Bob for such and immediate response! > >I'm still using the some of the old diagrams because those are the ones I >have marked up when I thought I would be doing the electrical system (5 >years ago). I think I have all the updates, but not much has changed for >my aircraft. Understand . . . >I'm glad I was correct on all counts (don't want my parents to think I >wasted my time in engineering school). Regarding the auto bus shedding... >it seems then the only reason to have the diode array is put power to the >essential bus when the master switch is on. In a failed alternator >scenario, the pilot must then be careful not to switch off the master >switch before he switches on the alternate essential bus feed (the order >you put in your response), or you will kill the essential bus momentarily. yes . . . which is usually of no consequence . . . >Unless there is some other reason for the diode array? I think 2 >switches, one for the main bus and one for the essential bus is best for >me because, I don't think I want to have to remember the order. As a >matter of fact... if I ran the fuel pump / primer valve to the battery >bus, the essential bus turns into an avionics master switch! The diode prevents inadvertent positioning of the switches such that the endurance bus BACKFEEDS to the main bus . . . potentially blowing the e-bus alternate feed fuse. I DO NOT recommend replacing this with a switch. Also, resist the urge to replace the alternate feed switch and with a two-position switch for NORMAL/ALTERNATE power of the e-bus . . . this offers a single point of failure for both power paths to the e-bus. See chapter 17 of the updates. I will invite you to join us on the AeroElectric List to continue this and similar discussions. It's useful to share the information with as many folks as possible. A further benefit can be realized with membership on the list. There are lots of technically capable folks on the list who can offer suggestions too. You can join at . . . http://www.matronics.com/subscribe/ Bob . . . |---------------------------------------------------| | A lie can travel half way around the world while | | the truth is till putting on its shoes . . . | | -Mark Twain- | |---------------------------------------------------|


    Message 6


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    Time: 11:41:46 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: BS-1 Bond studs
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> >Comments/Questions: Bob, re your bond studs - BS-1. You specify E6000 >adhesive. I've used epoxy/flox per plans on my Velocity where aluminum has >to be bonded to fibreglass. Of course I'll test, but do you see a problem >with using epoxy/flox instead of E6000? I'm not a subject matter expert on bonding. The only thing I can attest to is my own testing with E-6000. No doubt, there are many options. Ran across an interesting new adhesive with some pretty amazing characteristics. It's called Gorilla Glue . . . See: http://www.gorillaglue.com/theglue/ I've got a bottle and will be doing some hands-on testing for bonding the BS-1 and other tasks. This stuff is water activated but waterproof after setup. Doesn't stink. Doesn't melt plastic. etc. etc. >I'm not sure how many I'll need, does 50 seem a reasonable number to >secure brake lines, oil lines (it's a canard with oil cooler in the nose) >and various electrical bundles. I'd rather have 10 too many than 1 too few >so any suggestions appreciated. I had one guy order 100 of them! I hope he's ordering for himself and another builder too . . . I can't imagine needing 100 for the run-of-the-mill SE OBAM airplane project. If you have some left over, just advertise them on the List. I'll run out one day and there are NO known sources for more. Who knows, after I run out, you might be able to auction them off for a lot more than I get for them now (basic studies in laws of supply and demand). >Took your seminar in Watsonville last year it was excellent. I also lurk >on the Aeroelectric list and continue to learn a lot.. Thank you for the kind words. Pass the word in your neighborhood, there's another Watsonville program coming up in a few weeks. Holler if we can help. Bob . . .


    Message 7


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    Time: 11:56:34 AM PST US
    From: Dwight Frye <dwight@openweave.org>
    Subject: ProCrimper II Dies / Question
    --> AeroElectric-List message posted by: Dwight Frye <dwight@openweave.org> I picked up a spiffy AMP ProCrimper II and it came with the default dies for the FASTON style of terminals. I want to also get dies to crimp both BNC connectors, as well as Dsub style pins. I am wanting to double check with the wizards here about which dies to get to be sure I don't end up with the wrong thing for the job. In particular I want to make sure I get the right dies to use with pins and connectors I can purchase from B&C (my electrical component supplier of choice). In looking at the flyer that comes with the unit (a copy of which can be found at the URL http://www.openweave.org/RV7/misc/ProCrimperII.pdf) it seems to me that for BNC connectors clearly the only choice is part number 82074. For the Dsub pins I am less sure. There are two dies that look likely ... 82068 and 82181. However, only the first of the two have explicit references to Dsub pins ... so I'm guessing that the right die to get here would be 82068. Am I on the right track? It is also my thought that the bulk of my connections will be Dsub, BNC, or FASTON crimps. Is there anything critical I'm missing here? I believe this is my first posting to the Aeroelectric list, but I am absolutely certain it will NOT be my last. :) Thanks for all the good advice and assistance you folks provide! -- Dwight


    Message 8


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    Time: 12:02:13 PM PST US
    From: "Eric M. Jones" <emjones@charter.net>
    Subject: Re: Pitot tube thermostat
    --> AeroElectric-List message posted by: "Eric M. Jones" <emjones@charter.net> > --> AeroElectric-List message posted by: "Gary Casey" <glcasey@adelphia.net> > Has anyone implemented a thermostatically-controlled pitot tube heating > system? On the Lancair I'm building I tested the pitot tube heater and it > seems to be way more powerful than it needs to be, Gary et al: I designed it and tested it in my refrigerator. This winter it will go out into the snow. If you're interested let me know. Check: www.periheliondesign.com/pitotc46.pdf C46 pitot tube for reference and www.periheliondesign.com/thermopitot.pdf I will revise the internal parts but it should work the same. Regards, Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 Phone (508) 764-2072 Email: emjones@charter.net "I only regret my economies." --Reynolds Price


    Message 9


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    Time: 12:02:31 PM PST US
    From: frequent flyer <jdhcv@yahoo.com>
    Subject: Ground Wires
    --> AeroElectric-List message posted by: frequent flyer <jdhcv@yahoo.com> I think I already know the answer but if I'm going to run wires for my position lights and my landing lights out to the wing tips in my Glasair do I need two seperate ground wires or or can I just run one wire that will handle the curent for both lights? Thanks, Jack __________________________________


    Message 10


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    Time: 02:33:34 PM PST US
    From: Joa Harrison <flyasuperseven@yahoo.com>
    Subject: thermistors for low fuel warning
    --> AeroElectric-List message posted by: Joa Harrison <flyasuperseven@yahoo.com> I have the need for two thermistors for low fuel warning. The first is for my homebuilt and needs to be 14 vdc, very affordable, and fairly robust. The second is for a 28vdc certified design (to replace a float switch) and must be made for certified aircraft (or the military). I need info on the first one for my hobby (well, thats what my wife calls it, I prefer to call it my secondary vocation) and the second one is for my day job (and what I call my hobby!) What would you all suggest? Thanks! Joa ---------------------------------


    Message 11


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    Time: 04:04:36 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Ground Wires
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 11:59 AM 10/16/2003 -0700, you wrote: >--> AeroElectric-List message posted by: frequent flyer <jdhcv@yahoo.com> > >I think I already know the answer but if I'm going to >run wires for my position lights and my landing lights >out to the wing tips in my Glasair do I need two >seperate ground wires or or can I just run one wire >that will handle the curent for both lights? > >Thanks, If you have a metal structure, why not ground each item locally to structure? In any case, I try to avoid having multiple systems share components . . . single failure takes out both systems. But if it doesn't matter to you, then what you propose will certainly function. Bob . . .


    Message 12


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    Time: 04:36:39 PM PST US
    From: "Rob W M Shipley" <rob@robsglass.com>
    Subject: Neutral cure silicone
    --> AeroElectric-List message posted by: "Rob W M Shipley" <rob@robsglass.com> It performs just as well as it's acetic acid curing counterpart. When you ask if it is "as strong" as the other form do remember that none of the silicones should be viewed as a structural adhesives. If you need a waterproof adhesive/sealer which has significant strength you need to be considering urethane adhesives. These are used to install auto windshields and in this application must retain the windshield in the event of an airbag deploying. This can place an almost instantaneous load of up to half a ton of outward pressure. I know of one builder who used this type of adhesive to attach hi canopy to the frame of a slider and I am actually considering the same method for my 9 tipper. Fly safe Rob From: richard@riley.net Subject: Re: AeroElectric-List: Strobe head fix and silicone --> AeroElectric-List message posted by: richard@riley.net Is "neutral cure" silicone as strong, weather resistant and temperature restistant, etc, as the acetic acid stuff? At 09:57 PM 10/13/03 -0700, you wrote: >--> AeroElectric-List message posted by: "Rob W M Shipley" <rob@robsglass.com> > >Subject: Re: AeroElectric-List: Strobe head fix > > >Can silicone be used to re-seal the glass lens to the transformer/plastic > >base of the head ? > >If so, what grade is best ? >Bob's answer was > Electronic grade (does not smell of vinegar). > >This is also known as "neutral cure" silicone and should be available for >less than five bucks a tube from any auto glass shop. This is a far safer >product to use around any metal construction as it is non acidic than the >normal silicones which contain acetic acid. >Clean the surfaces carefully with alcohol and allow to dry before >applying. Depending on how thickly you apply it it can take over twenty >four hours to fully cure so make sure the parts are held together at least >overnight. >Good luck >Rob >Rob W M Shipley >RV9A N919RV (res) Fuselage > >


    Message 13


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    Time: 05:32:24 PM PST US
    From: Charlie Kuss <chaskuss@bellsouth.net>
    Subject: Transponder Main bus or Essential Bus
    --> AeroElectric-List message posted by: Charlie Kuss <chaskuss@bellsouth.net> Listers, Which bus would you wire the Transponder to, and why? Charlie Kuss


    Message 14


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    Time: 06:45:59 PM PST US
    From: "Bruce Gray" <Bruce@glasair.org>
    Subject: Transponder Main bus or Essential Bus
    --> AeroElectric-List message posted by: "Bruce Gray" <Bruce@glasair.org> Essential bus - The transponder has an off switch so why sweat it. Bruce www.glasair.org -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Charlie Kuss Subject: AeroElectric-List: Transponder Main bus or Essential Bus --> AeroElectric-List message posted by: Charlie Kuss <chaskuss@bellsouth.net> Listers, Which bus would you wire the Transponder to, and why? Charlie Kuss == == == ==


    Message 15


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    Time: 09:15:11 PM PST US
    From: "Ernest Kells" <ernest.kells@sympatico.ca>
    Subject: Re: Transponder Main bus or Essential Bus
    --> AeroElectric-List message posted by: "Ernest Kells" <ernest.kells@sympatico.ca> I agree on the essential bus. But you could just leave it on - it will consume very little power. It will be ready to use, especially in an emergency. It only consumes non-trivial power when you need to transmit for a few seconds. Ernest Kells - RV-9A O235-N2C, Wood Prop 90 plus % Complete - seat kit arrived today > Essential bus - The transponder has an off switch so why sweat it. Bruce > www.glasair.org > > Which bus would you wire the Transponder to, and why? > Charlie Kuss




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