AeroElectric-List Digest Archive

Sun 11/16/03


Total Messages Posted: 20



Today's Message Index:
----------------------
 
     1. 06:35 AM - Re: wire size for charging battery (Bob Gibson)
     2. 06:57 AM - Re: Source of Toroid Baluns (Jon Finley)
     3. 07:06 AM - Shielded wire for special use (Alfred Buess)
     4. 07:20 AM - Re: Source of Toroid Baluns (Dave Morris)
     5. 08:04 AM - noise from strobes (Greg Milner)
     6. 10:02 AM - Re: Source of Toroid Baluns (David Chalmers)
     7. 10:27 AM - Re: SD-8 low voltage warning revisited (Robert L. Nuckolls, III)
     8. 11:41 AM - Re: noise from strobes (Robert L. Nuckolls, III)
     9. 12:05 PM - Re: A new Z-figure drawing? (Robert L. Nuckolls, III)
    10. 12:07 PM - Re: Future replacement for Rotax (Robert L. Nuckolls, III)
    11. 03:40 PM - Z-13 discussion continued (Scott Diffenbaugh)
    12. 04:38 PM - Re: Z-13 discussion continued (Robert L. Nuckolls, III)
    13. 04:53 PM - Re: A new Z-figure drawing? (Robert L. Nuckolls, III)
    14. 06:24 PM - Re: Z-13 discussion continued (Charles Becker)
    15. 06:36 PM - Re: A new Z-figure drawing? (Dave Morris)
    16. 06:48 PM - Re: A new Z-figure drawing? (Dave Morris)
    17. 07:04 PM - Re: Z-13 discussion continued (Robert L. Nuckolls, III)
    18. 07:54 PM - Cool schematic CAD program (Dave Morris)
    19. 08:49 PM - Re: Cool schematic CAD program (John Schroeder)
    20. 11:51 PM - Re: Future replacement for Rotax rectifier/regulator ? (owner-aeroelectric-list-server@matronics.com)
 
 
 


Message 1


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    Time: 06:35:57 AM PST US
    From: "Bob Gibson" <bgibson@scientech.com>
    Subject: Re: wire size for charging battery
    --> AeroElectric-List message posted by: "Bob Gibson" <bgibson@scientech.com> This is my first post to this list (just joined Friday), but I wanted to offer the following suggestion: If you are doing this to simplify charging the battery, why not consider a "ground service plug" which you could install near the battery, with a flush door, adjacent to the battery? That way, you would eliminate the long cable run, and have a service plug which could be accommodated at FBOs around the country. I'm a Grumman Traveler owner, and several of the later model (post 75) Grummans had such a plug located on the battery frame (the battery in the Grummans is firewall forward), with a flush door that opens for connection to the service plug. I can look up the part numbers next time I go out to the hangar. Bob Gibson AA5 - N5826L Clearwater Airpark (CLW) Mobile 727.644.8361 Web www.geocities.com/n5826l


    Message 2


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    Time: 06:57:25 AM PST US
    From: "Jon Finley" <jon@finleyweb.net>
    Subject: Source of Toroid Baluns
    --> AeroElectric-List message posted by: "Jon Finley" <jon@finleyweb.net> Super! Thanks Bob. Jon DO NOT ARCHIVE > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" > --> <bob.nuckolls@cox.net> > > The toroidal cores slipped over the coax feedline > of some popular antenna designs adds no measurable > improvement of performance vis-a-vis leaving them > off entirely. I saw this demonstrated in an antenna > lab on two different occasions. Just tie the coax > center and shield to the two halves of a diple and > drive on without the toroids. The antenna will work > just fine. > > Cessna did this for a lot of years. > > Bob . . .


    Message 3


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    Time: 07:06:39 AM PST US
    From: "Alfred Buess" <Alfred.Buess@shl.bfh.ch>
    Subject: Shielded wire for special use
    --> AeroElectric-List message posted by: "Alfred Buess" <Alfred.Buess@shl.bfh.ch> For different reasons I'd like to use one conductor AWG20 shielded wire to power interior lights and some electronic devices with power consumptions of less than 1 Amp. Is this a problem if I use the center conductor for power (+) and the shield for ground (-)? The instructions for my radio (UPS SL30) say that the wires to the PTT buttons should be twisted. Is one conductor shielded wire a suitable alternative for a pair of twisted wires for the PTT buttons? Any drawbacks? Thanks to Bob and all the other specialists for their advice! Alfred Buess


    Message 4


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    Time: 07:20:34 AM PST US
    From: Dave Morris <dave@davemorris.com>
    Subject: Re: Source of Toroid Baluns
    --> AeroElectric-List message posted by: Dave Morris <dave@davemorris.com> I agree with Bob. I'm a ham operator with a lot of years of antenna experimentation. Slipping a toroid over a coax cable should have no effect by design. The whole point of coaxial cable is to make the feedline as immune as possible to outside influences and to permit the length to be independent of the antenna's design frequency. But Jon, since you have a Q, you might want to look at my full wavelength loop for composite aircraft. It's at http://www.davemorris.com/dave/morrisdfloop.html and there should be a spot in the tailcone where the diameter fits the design length of the wire loop. This antenna won't work in a metal airplane. Dave Morris Dragonfly N55UP under construction At 12:54 AM 11/16/2003 -0600, you wrote: >--> AeroElectric-List message posted by: "Robert L. Nuckolls, III" ><bob.nuckolls@cox.net> > >At 11:32 PM 11/15/2003 -0600, you wrote: > >--> AeroElectric-List message posted by: "Jon Finley" <jon@finleyweb.net> > > > >Hi all, > > > >Anyone know if the toroid balun's (beads) used on copper foil antenna > >coax is available at a local supplier (Radio Shack??). I've found them > >at AS&S and RST - just seems like a waste to have to order three of the > >little things. > > > >Thanks! > > The toroidal cores slipped over the coax feedline > of some popular antenna designs adds no measurable > improvement of performance vis-a-vis leaving them > off entirely. I saw this demonstrated in an antenna > lab on two different occasions. Just tie the coax > center and shield to the two halves of a diple and > drive on without the toroids. The antenna will work > just fine. > > Cessna did this for a lot of years. > > Bob . . . > >


    Message 5


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    Time: 08:04:31 AM PST US
    From: "Greg Milner" <tldrgred@execpc.com>
    Subject: noise from strobes
    --> AeroElectric-List message posted by: "Greg Milner" <tldrgred@execpc.com> I have a whooping noise in my headsets witch is louder on the ground. In flight it`s barely noticable except for who receives my transmissions. Where to start? Red Milner RV-4 79KM


    Message 6


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    Time: 10:02:18 AM PST US
    Subject: Source of Toroid Baluns
    From: "David Chalmers" <David@ChalmersFamily.com>
    --> AeroElectric-List message posted by: "David Chalmers" <David@ChalmersFamily.com> Jon, if you still decide to install Baluns I have several left over from my antenna install that I can send you. Dave Chalmers -----Original Message----- From: Jon Finley [mailto:jon@finleyweb.net] Subject: AeroElectric-List: Source of Toroid Baluns --> AeroElectric-List message posted by: "Jon Finley" <jon@finleyweb.net> Hi all, Anyone know if the toroid balun's (beads) used on copper foil antenna coax is available at a local supplier (Radio Shack??). I've found them at AS&S and RST - just seems like a waste to have to order three of the little things. Thanks! Jon Finley N90MG Q2 - Subaru EJ-22 DD - 461 Hrs. TT Apple Valley, Minnesota http://www.FinleyWeb.net/Q2Subaru


    Message 7


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    Time: 10:27:45 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: SD-8 low voltage warning revisited
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 11:22 AM 11/15/2003 -0800, you wrote: >--> AeroElectric-List message posted by: "Scott Diffenbaugh" ><diff@foothill.net> > >Hi Bob, > Just when I thought I had it, I was ambushed. I had wondered > about the >need for a low voltage warning light if running on SD-8 back up alternator >and you responded it wasn't really necessary if I designed my E bus >properly, but if I wanted to monitor it I could either hook up my voltmeter >to my E bus or use one of your AEC 9005 warning lights. I decided to plan >on hooking my ACS-2000 voltmeter display to my E bus and set the parameter >to warn me of low voltage. Problem solved until I discovered that the B&C >PM/OV kit #504-1 comes with a low voltage warning light, but it is set to >light for overvoltage (I assume when the breaker trips) or if the alt switch >is left off (I have learned there is no field on a pm alt & if the rpm is >sufficient, it is always on). that light is wired like Figure Z-16 to the normally closed contacts of the alternator disconnect relay. If the COMmon contact is wire to bus as shown, the light will illuminate when the relay is relaxed. This happens when the alternator switch is OFF or the breaker pulled, or breaker popped due to OV condition. This light WILL NOT annunciate alternator failure that produces a low voltage. If you plan active notification of LOW VOLTAGE on the e-bus for SD-8 operations, then you'll need to add the circuitry I cited earlier. > So, do I just leave out the light, or can I >benefit from it (might be a nice backup) by maybe wiring it through a 2 pole >alt switch? Many thanks. Scott Leave the light out, run the voltmeter from the e-bus as you described and set any alarm function it may offer at 13.0 volts. Bob . . .


    Message 8


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    Time: 11:41:34 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: noise from strobes
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 10:03 AM 11/16/2003 -0600, you wrote: >--> AeroElectric-List message posted by: "Greg Milner" <tldrgred@execpc.com> > >I have a whooping noise in my headsets witch is louder on the ground. In >flight it`s barely noticable except for who receives my transmissions. >Where to start? First, run strobes from a pair of 6v lantern batteries by powering it up right at the strobe supply. If noise goes away, this says that the noise is CONDUCTED on the +14v power line coming out of the strobe supply. You can try a filter of the variety shown at: http://www.aeroelectric.com/articles/filter/filter.html A simpler alternative is to mount a fat capacitor like http://www.aeroelectric.com/Pictures/s251_3.jpg next to the power supply and wire it across the incoming power (observe polarity). These caps can be ordered from B&C at http://www.bandc.biz or call 316.283.8000 This will take a bit of cut-n-try but it IS a problem that can be cured. Bob . . .


    Message 9


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    Time: 12:05:25 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: A new Z-figure drawing?
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 09:34 PM 11/15/2003 -0600, you wrote: >--> AeroElectric-List message posted by: Dave Morris <dave@davemorris.com> > >At 01:36 PM 11/15/2003 -0600, Robert L. Nuckolls, III wrote: > > > >I've spent the last several years reading over your articles and studying > > >your diagrams. I'm building a Dragonfly and since I'm a software guy, I > > >am planning to do a lot of experimenting with glass cockpit designs, EFIS > > >systems, and homegrown autopilot systems. So I have not only an > > >all-electric airplane, but a VFR all-computerized panel. Obviously the > > >integrity of the electrical system is of paramount importance to me. > > > > Why? Keep in mind that when you have an item that is necessary for > >comfortable > > completion of flight, keeping power available to that device is only > > part of > > the equation. There are any number of single component failures that can > > take that particular piece of equipment down. > > > >I don't mean that the electrical system is more important than, say, the >fuel system. What I mean is that, since I am using a Rocky Mountain >MicroEncoder as altimeter and airspeed indicator, and since I am not using >magnetos to drive the ignition of my Corvair engine, I cannot simply shut >off the master and keep flying; I MUST have power or I become a glider. I >realize that's not the choice many would make, but I feel the risk can be >mitigated by providing redundancy either in the form of 2 batteries or 2 >alternators. I am thinking I would rather have 2 alternators because 1) >the Corvair has a convenient way of doing it, and 2) the alternator weight >considerably less than another battery. Okay, these are important points to the failure mode effects analysis (FMEA). It's a toss-up for reliability on 1-bat/two-alt versus 2-bat/1-alt architectures. Batteries well maintained are very dependable but they DO require yearly expenditure of $time$. <snip> > > > > Let's talk about failure mode effects analysis and > > the development of plan-A, plan-B and perhaps even Plan-C > > for dealing with all failures we can think of. I belive > > you'll ultimately come to understand that many of your > > present concerns are unworthy of the effort, and many > > if not most of the real concerns are easily and comfortably > > managed. > > > >OK, the main question I have about Z-13 is what types of battery failures >can be expected, and what will happen in those failures. I know that in my >car, I have replaced many more batteries than I have replaced >alternators. The battery failures usually only manifested themselves when >trying to crank the car, and often involved "shorted plates" or whatever >they are calling it nowadays when the battery only puts out 8 or 10 >volts. And I've seen it happen a few times with fairly new batteries. I >have no experience with RG batteries, and I don't know what the effect >would be on the alternator of such a battery failure in flight. That was >the reason I thought it would be a good idea to be able to isolate the >battery completely from the rest of the system. Am I worrying about nothing? RG batteries do not suffer from shorted cells (there's a physical barrier glass mat between plates) . . . further, only batteries pressed long beyond useable service life will short. I think a Figure Z-11 with Z-30 battery added on would provide a very robust system. Yearly roll-over of main battery to aux battery with aux battery rotated out at end of two years will offer failure free battery performance with guaranteed capacity levels. You can buy 17 a.h. RG batteries for as low as $45 over the counter. In spite of weight penalty (15# battery versus 4# alternator) I think this would be the easiest to implement but I'd be equally comfortable with a Z-13 and one 17 a.h. battery (changed out every two years max). > > May I suggest that you get your Dragonfly airborne by the > > shortest practical pathway. This might include a first-flight > > instrument panel that looks like a J-3 Cub. The the > > platform completed and debugged before you begin to > > add new, unproven features upon which you will ultimately > > depend. > >I agree in principal, and would love to get this thing flying ASAP. In >practice it is difficult with the Dragonfly to come back later and make >extensive modifications, because the composite construction makes it >difficult to get access to things later on after you've closed everything >up with epoxy. Sure, plan ahead for stuff that takes hammers, saws and axes to change . . . but the panel should be plug-n-play stuff. Bob . . .


    Message 10


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    Time: 12:07:10 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> rectifier/regulator ?
    Subject: Re: Future replacement for Rotax
    rectifier/regulator ? --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> rectifier/regulator ? At 08:56 PM 11/15/2003 +0100, you wrote: >--> AeroElectric-List message posted by: "Gilles.Thesee" ><Gilles.Thesee@ac-grenoble.fr> > >Hi Bob and all, > >This is to let you know that a fellow pilot and electrics researcher is >willing to undertake the design of a more modern rectifier/regulator for the >Rotax 912/914 PM alternator. He is talking about switching and chopping and >low heat. >We happily offered to flight test the future design. >We just spent the afternoon sorting out the schematics of the present >regulator. I passed him a stator and rotor to allow for basic measurements >and components dimensioning. I've considered this approach for years . . . the pot's just too far back on the stove to stir. If he'd like to collaborate, I'll offer a sounding board for ideas and hawk the product for him here on the AEC site if the result is suitably impressive. Bob . . .


    Message 11


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    Time: 03:40:00 PM PST US
    From: "Scott Diffenbaugh" <diff@foothill.net>
    Subject: Z-13 discussion continued
    --> AeroElectric-List message posted by: "Scott Diffenbaugh" <diff@foothill.net> Hi Bob, In actuality my E bus continuous load design is up to about 6A, with intermittent full load possibly 12A during transmit, autopilot servos working, and panel lights on, which should be well within the capability of the SD-8, fuel, and reserve battery power. I understand the E bus purpose, how to hook it up, and basically how it works. What I am still not totally clear on is how the whole electrical system interacts. Here are my questions in a different form. (I'm not saying I would do this but I would like to know the dynamics of what is happening electrically). 1) If I have an SD-8 putting out 10A, and my load is 10A, will my B lead ammeter read 10A & my E bus voltmeter read around 14 volts? 2) For my educational purposes only, if I switched on my battery contactor & switched on a 10A additional load, I presume my ammeter would still read 10A SD-8 output, but would my voltmeter initially read the same 14 volts and then start decreasing as time goes on, or does it immediately go to 12.5 v? 3) What is the lowest voltage that can be reached before typical devices start to fail? 4) Would the SD-8 trip its breaker or smoke its current limiter from being overworked? Thank you! Scott RV7A Time: 11:45:22 AM PST US From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> Subject: Re: AeroElectric-List: Z-13 questions --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 06:25 PM 11/14/2003 -0800, you wrote: >--> AeroElectric-List message posted by: "Scott Diffenbaugh" ><diff@foothill.net> > >Bob, >Just finished reviewing the Z-13 archives again and found answers to a bunch >of my questions. A great resource--Thank you! A couple questions >outstanding: > >1) Found this question but couldn't find your response: How about hooking >the main alt field switch to the battery bus in case the battery contactor >fails? The alternator would then remain on line and continue to power the >main bus. If the battery contactor opens, battery voltage would fall and the regulator would full-field the alternator producing a voltage runaway condition. >Assuming the alternator would be unstable without a battery, could you close >the E bus aux feed switch and backfeed the battery through the diode? I >believe I read in one of the archives that the fuselink is located at the E >bus in case of backfeed. >2) To help me better understand the E bus operation, I would like to pose a >hypothetical situation. If I have an SD-8 back up alternator, and my E bus >load is set up for a hypothetical 20A (it will actually be about 6A typical >to 12A max), and I have my ACS 2002 voltmeter hooked to the E bus, and my >ACS hall amp sensor around the SD-8 "B" lead, and I have a low voltage >warning light installed on the backup circuit, would you mind outlining what >I will see and/or read from the point when I close the aux feed switch until >my E bus devices fail? I don't understand the question. Why would the e-bus devices fail? The goals of Z-13 design are to supply dual pathways and dual engine driven power sources for the e-bus that are on TOP of the battery as a last ditch power source. For the most part, we've said that multiple failures on any single tank of gas are so remote as to be insignificant for consideration in our design. Is the "12A max" load a continuous load you intend to support while en route? All you have to do is get this down to 10A and you're 100% covered by the SD-8. So before you really have to sweat, you have to loose both alternators and then you still have a well-maintained, RG battery to get you down. A yeary-fresh 17 a.h. battery is 1-hour plus endurance and I have to believe you can get your endurance loads lower than 10A. Bob . . . Scott Diffenbaugh diff@foothill.net


    Message 12


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    Time: 04:38:28 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Z-13 discussion continued
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 03:38 PM 11/16/2003 -0800, you wrote: >--> AeroElectric-List message posted by: "Scott Diffenbaugh" ><diff@foothill.net> > >Hi Bob, > >In actuality my E bus continuous load design is up to about 6A, with >intermittent full load possibly 12A during transmit, autopilot servos >working, and panel lights on, which should be well within the capability of >the SD-8, fuel, and reserve battery power. > >I understand the E bus purpose, how to hook it up, and basically how it >works. What I am still not totally clear on is how the whole electrical >system interacts. Here are my questions in a different form. (I'm not >saying I would do this but I would like to know the dynamics of what is >happening electrically). > >1) If I have an SD-8 putting out 10A, and my load is 10A, will my B lead >ammeter read 10A & my E bus voltmeter read around 14 volts? Yes, sorta . . . you can load the SD-8 until the bus sags to something on the order of 12.5 to 12.8 volts without taxing the battery. This is the neat thing about lead acid batteries, they take 14.0 to charge but deliver energy at 12.5 and below. The SD-8 has to be called an 8A machine to run goodies -AND- charge a battery. But as a backup it only needs to PROTECT the battery so it will support heavier loads than 8A . . . >2) For my educational purposes only, if I switched on my battery contactor >& switched on a 10A additional load, I presume my ammeter would still read >10A SD-8 output, but would my voltmeter initially read the same 14 volts and >then start decreasing as time goes on, or does it immediately go to 12.5 v? As you add load, the voltmeter will creep down until the battery begins to help. For example, if you put a 20A load on, I would expect the system to drop somewhere around 12.5 volts with and the SD-8 shouldering perhaps 11-12A of the total and the rest coming from the battery. >3) What is the lowest voltage that can be reached before typical devices >start to fail? ?DO-160 calls for usable performance down to 9.0 volts. Folks who design things to work in the real world will honor this suggestion. Batteries are 95% gone at 10.5 volts . . . so there's plenty of headroom between total loss of operation and the point where operational limits are inconsequential 'cause your outta juice. >4) Would the SD-8 trip its breaker or smoke its current limiter from being >overworked? No. Continuous operation in the "overworked" state puts the regulator at risk. I'd heat sink that puppy or use a more robust regulator (like the KeyWest regulator for Rotax 18A machines). B&C used to sell a heavy duty regulator but I don't see it on their website any more. Gilles over in France has a friend considering a new, low-loss design for Rotax that would run stone cold on an SD-8. The best thing to do is get steady state e-bus loads down to 8A or less until cleared to land. Then, with a fully charged battery held in reserve, pile it on. Bob . . .


    Message 13


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    Time: 04:53:26 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: A new Z-figure drawing?
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> > > >I don't mean that the electrical system is more important than, say, the > >fuel system. What I mean is that, since I am using a Rocky Mountain > >MicroEncoder as altimeter and airspeed indicator, and since I am not using > >magnetos to drive the ignition of my Corvair engine, I cannot simply shut > >off the master and keep flying; I MUST have power or I become a glider. I missed a point in my earlier reply to this thread. I wasn't suggesting that you were making too much of electrical system importance. The point was to get some discussion about what's going to back up the systems you've deemed essential enough to require multiple power sources. A dozen power sources won't help if the MicroEncoder goes belly up. Back-up of needful things is as important as keeping needful things happy with power. That's the thing about steam gages . . . they're independent of each other and relatively dependable to boot. I've never suffered gross failure of any instruments in the pitot-static system . . . and loss of one gage doesn't take them all down. Now you wrap all those functions about one micro-controller. You have to (1) figure out how pilotage and skills make ALL those things less needful or (2) have Plan-B in place should it become necessary to use it. Now, suppose you find that your hand-held GPS altitude readout (after level flight cruise for several minutes) reads quite closely to altimeter readings and you find further that with certain power settings and trimmed for level flight insures your operation well within comfortable bounds for airspeed. Hmmmm . . . can you deduce a modus operandi where a descent to landing can be made with some degree of comfort if the MicroEncoder decides to go on strike? If yes, then you have Plan-B and the MicroEncoder has just been dethroned as "critical". If no, the perhaps some 2" steam gages tucked into the corner (even if non- sensitive) might provide an alternative plan-B. What ever the plan-B turns out to be, the goal is to drive "criticality" of equipment under plan-A down such that you've crafted a failure tolerant system. Bob . . .


    Message 14


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    Time: 06:24:40 PM PST US
    From: "Charles Becker" <ctbecker@charter.net>
    Subject: Re: Z-13 discussion continued
    --> AeroElectric-List message posted by: "Charles Becker" <ctbecker@charter.net> I a new RV8A builder and have been following the list serv for a while. I am not clear about the references to Z-13 etc. Where are they located? Is it a book you published? It will be a while until I get that far, but it is never too early to begin to fully understand the electrical system. Charles Becker N474CB - RV8A Empennage


    Message 15


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    Time: 06:36:59 PM PST US
    From: Dave Morris <dave@davemorris.com>
    Subject: Re: A new Z-figure drawing?
    --> AeroElectric-List message posted by: Dave Morris <dave@davemorris.com> At 06:53 PM 11/16/2003 -0600, you wrote: >--> AeroElectric-List message posted by: "Robert L. Nuckolls, III" ><bob.nuckolls@cox.net> > > > > > > >I don't mean that the electrical system is more important than, say, the > > >fuel system. What I mean is that, since I am using a Rocky Mountain > > >MicroEncoder as altimeter and airspeed indicator, and since I am not using > > >magnetos to drive the ignition of my Corvair engine, I cannot simply shut > > >off the master and keep flying; I MUST have power or I become a glider. > > > I missed a point in my earlier reply to this thread. I wasn't > suggesting that you were making too much of electrical system > importance. The point was to get some discussion about what's > going to back up the systems you've deemed essential enough > to require multiple power sources. A dozen power sources > won't help if the MicroEncoder goes belly up. Back-up of > needful things is as important as keeping needful things > happy with power. > > That's the thing about steam gages . . . they're > independent of each other and relatively dependable to boot. > I've never suffered gross failure of any instruments in the > pitot-static system . . . and loss of one gage doesn't take > them all down. Now you wrap all those functions about one > micro-controller. You have to (1) figure out how pilotage > and skills make ALL those things less needful or (2) have > Plan-B in place should it become necessary to use it. > > Now, suppose you find that your hand-held GPS altitude > readout (after level flight cruise for several minutes) > reads quite closely to altimeter readings and you find > further that with certain power settings and trimmed for > level flight insures your operation well within comfortable > bounds for airspeed. Hmmmm . . . can you deduce a modus > operandi where a descent to landing can be made with some > degree of comfort if the MicroEncoder decides to go on > strike? If yes, then you have Plan-B and the MicroEncoder > has just been dethroned as "critical". If no, the perhaps > some 2" steam gages tucked into the corner (even if non- > sensitive) might provide an alternative plan-B. > > What ever the plan-B turns out to be, the goal is > to drive "criticality" of equipment under plan-A down > such that you've crafted a failure tolerant system. Yes, I see what you're talking about. The glass cockpit I've created takes both RMI MicroEncoder and also GPS inputs and displays them as aircraft instruments on a tablet computer LCD display. If the MicroEncoder quits sending airspeed, then the software switches to using the GPS ground speed instead, and makes an appropriate indication to that effect on the display. Similarly, if the magnetic compass of the MicroEncoder goes south, it displays GPS ground track instead. I don't have enough experience with GPS altitude indications to know if I'll use the GPS altitude as a backup or not. But your point is well taken, and I did a similar analysis when I designed my fuel system, to make sure there was a Plan B for every Plan A failure. Dave Morris Dragonfly N55UP under construction


    Message 16


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    Time: 06:48:01 PM PST US
    From: Dave Morris <dave@davemorris.com>
    Subject: Re: A new Z-figure drawing?
    --> AeroElectric-List message posted by: Dave Morris <dave@davemorris.com> At 02:04 PM 11/16/2003 -0600, you wrote: >--> AeroElectric-List message posted by: "Robert L. Nuckolls, III" ><bob.nuckolls@cox.net> > > >OK, the main question I have about Z-13 is what types of battery failures > >can be expected, and what will happen in those failures. I know that in my > >car, I have replaced many more batteries than I have replaced > >alternators. The battery failures usually only manifested themselves when > >trying to crank the car, and often involved "shorted plates" or whatever > >they are calling it nowadays when the battery only puts out 8 or 10 > >volts. And I've seen it happen a few times with fairly new batteries. I > >have no experience with RG batteries, and I don't know what the effect > >would be on the alternator of such a battery failure in flight. That was > >the reason I thought it would be a good idea to be able to isolate the > >battery completely from the rest of the system. Am I worrying about > nothing? > > RG batteries do not suffer from shorted cells (there's a physical > barrier glass mat between plates) . . . further, only batteries > pressed long beyond useable service life will short. > > I think a Figure Z-11 with Z-30 battery added on would provide > a very robust system. Yearly roll-over of main battery to aux > battery with aux battery rotated out at end of two years will > offer failure free battery performance with guaranteed capacity > levels. You can buy 17 a.h. RG batteries for as low as $45 over > the counter. In spite of weight penalty (15# battery versus 4# > alternator) I think this would be the easiest to implement > but I'd be equally comfortable with a Z-13 and one 17 a.h. > battery (changed out every two years max). Yes, Z-11 and Z-30 look like they would work well. It looks like in Z-30 you have opted to have two separate battery buses in lieu of just tying the two batteries together. I seem to remember reading your article on battery isolators a while back and thinking that you preferred to just parallel the batteries. I think the 2 buses requires one to make a choice at design-time of which loads are more critical than others, whereas just linking them together requires one to make that choice in flight and manually switch off loads to match the remaining battery capacity. Is that a correct interpretation? > > > May I suggest that you get your Dragonfly airborne by the > > > shortest practical pathway. This might include a first-flight > > > instrument panel that looks like a J-3 Cub. The the > > > platform completed and debugged before you begin to > > > add new, unproven features upon which you will ultimately > > > depend. > > > >I agree in principal, and would love to get this thing flying ASAP. In > >practice it is difficult with the Dragonfly to come back later and make > >extensive modifications, because the composite construction makes it > >difficult to get access to things later on after you've closed everything > >up with epoxy. > > Sure, plan ahead for stuff that takes hammers, saws and axes > to change . . . but the panel should be plug-n-play stuff. Yeah, I agree with that, and I've put some access doors in places that other Dragonfly airplanes don't have them, in order to buy myself more flexibility. Dave Morris Dragonfly N55UP under construction


    Message 17


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    Time: 07:04:16 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Z-13 discussion continued
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 09:19 PM 11/16/2003 -0500, you wrote: >--> AeroElectric-List message posted by: "Charles Becker" ><ctbecker@charter.net> > > >I a new RV8A builder and have been following the list serv for a while. I >am not clear about the references to Z-13 etc. Where are they located? Is >it a book you published? It will be a while until I get that far, but it is >never too early to begin to fully understand the electrical system. You got that right . . . and I can't think of a better place to start than right here on the AeroElectric-List . . . Yes, the Z-figures are published in a book I sell but you can download the latest two updates which include latest version of appendix Z at: http://www.aeroelectric.com/articles.html and you can buy the whole book at: http://www.aeroelectric.com/Catalog/AECcatalog.html Bob . . .


    Message 18


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    Time: 07:54:06 PM PST US
    From: Dave Morris <dave@davemorris.com>
    Subject: Cool schematic CAD program
    --> AeroElectric-List message posted by: Dave Morris <dave@davemorris.com> By the way, Bob, I was the guy that walked up to you at Sullivan and asked if you knew of any free schematic drawing programs. I had IntelliCAD from your CDROM and had tried to use it to draw up a schematic of my aircraft system by modifying one of your Z diagrams. I never did like it very much as it was not intuitive and had a long learning curve. So I have been on a quest for a better CAD program for schematics ever since. I've looked at 3 or 4 different free or "very cheap" programs and never was impressed with any of them. But last week I found a really sweet program that immediately became my favorite. It's called DesignWorks Lite, and can be downloaded from http://www.designworks4.com with a fully functional version. The program is $39.95 if you register it. (By the way, I have utterly no financial interest in the program.. I just like it!) I tried it and was immediately productive, without reading any help screens or manuals. It works the way other Windows applications do, so it's very intuitive. The screen background is light. There are scroll bars. It behaves the way a schematic drawing program should, for instance, once you attach wires to a component, you can move the component around and the wires stay attached. It comes with a library of a bunch of symbols, and a symbol designer that lets you create your own. The only drawback I've found is that it does not use .DWG files, so you can't load the Z diagrams but have to re-draw them yourself. If anybody wants an easy-to-learn schematic diagramming tool that is really cheap and really good (but not compatible with Bob's CAD files), check out DesignWorks Lite. Dave Morris Dragonfly N55UP under construction


    Message 19


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    Time: 08:49:07 PM PST US
    Subject: Re: Cool schematic CAD program
    From: John Schroeder <jschroeder@perigee.net>
    --> AeroElectric-List message posted by: John Schroeder <jschroeder@perigee.net> Dave - Does it/ can it import .DXF files? If so, Bob can post the Z's in .DXF files. .DXF is the standard CAD interchange file format. DO NOT Archive Cheers, John On Sun, 16 Nov 2003 21:53:04 -0600, Dave Morris <dave@davemorris.com> wrote: > --> AeroElectric-List message posted by: Dave Morris > <dave@davemorris.com> > > By the way, Bob, I was the guy that walked up to you at Sullivan and > asked > if you knew of any free schematic drawing programs. I had IntelliCAD > from > your CDROM and had tried to use it to draw up a schematic of my aircraft > system by modifying one of your Z diagrams. I never did like it very > much > as it was not intuitive and had a long learning curve. So I have been > on a > quest for a better CAD program for schematics ever since. I've looked > at 3 > or 4 different free or "very cheap" programs and never was impressed with > any of them. > > But last week I found a really sweet program that immediately became my > favorite. It's called DesignWorks Lite, and can be downloaded from > http://www.designworks4.com with a fully functional version. The program > is $39.95 if you register it. (By the way, I have utterly no financial > interest in the program.. I just like it!) I tried it and was > immediately > productive, without reading any help screens or manuals. It works the > way > other Windows applications do, so it's very intuitive. The screen > background is light. There are scroll bars. It behaves the way a > schematic drawing program should, for instance, once you attach wires to > a > component, you can move the component around and the wires stay > attached. It comes with a library of a bunch of symbols, and a symbol > designer that lets you create your own. The only drawback I've found is > that it does not use .DWG files, so you can't load the Z diagrams but > have > to re-draw them yourself. > > If anybody wants an easy-to-learn schematic diagramming tool that is > really > cheap and really good (but not compatible with Bob's CAD files), check > out > DesignWorks Lite. > > Dave Morris > Dragonfly N55UP under construction > > --


    Message 20


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    Time: 11:51:04 PM PST US
    From: owner-aeroelectric-list-server@matronics.com
    Subject: Re: Future replacement for Rotax rectifier/regulator
    ? --> AeroElectric-List message posted by: Gilles What is the problem with the original rectifier/regulator from Rotax? Lorenz Malmstrm MCR 4S (#39)




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