AeroElectric-List Digest Archive

Mon 02/09/04


Total Messages Posted: 29



Today's Message Index:
----------------------
 
     1. 12:08 AM - Re: battery / alternator switch (Dale Martin)
     2. 04:26 AM - For Bob, Comment? (Dan Branstrom)
     3. 04:36 AM - For Bob: Comment? (Dan Branstrom)
     4. 06:19 AM - Wing wiring (BAKEROCB@aol.com)
     5. 07:43 AM - Re: For Bob, Comment? (ivorphillips)
     6. 08:38 AM - Load dump issues (Paul Messinger)
     7. 09:12 AM - Re: Kapton insulated wire . . . NOT a OBAM aircraft issue (Robert L. Nuckolls, III)
     8. 09:22 AM - Re: battery / alternator switch (Robert L. Nuckolls, III)
     9. 09:28 AM - Battery Charger (Ned Thomas)
    10. 10:46 AM - Z12 e-bus questions (f1rocket@telus.net)
    11. 10:58 AM - Re: battery / alternator switch (Dale Martin)
    12. 11:21 AM - Re: Battery Bus Power Cut Relay - good idea? (Robert L. Nuckolls, III)
    13. 11:24 AM - Re: Wing wiring (Robert L. Nuckolls, III)
    14. 11:37 AM - Capacitive Fuel Gauges (Mark Steitle)
    15. 11:52 AM - Re: battery / alternator switch (Alex Peterson)
    16. 11:55 AM - Re: battery / alternator switch (Dale Martin)
    17. 11:57 AM - Re: battery / alternator switch (Dale Martin)
    18. 12:28 PM - Re: battery / alternator switch (Dale Martin)
    19. 01:05 PM - Re: Wing wiring (Robert L. Nuckolls, III)
    20. 02:13 PM - Re: battery / alternator switch (Matt Prather)
    21. 03:02 PM - Re:Re: For Bob, Comment? (buck)
    22. 03:23 PM - Re: Accuator switch (TSaccio@aol.com)
    23. 04:04 PM - Re: Accuator switch (Dale Martin)
    24. 06:31 PM - Re: battery / alternator switch (Robert L. Nuckolls, III)
    25. 06:32 PM - Re: battery / alternator switch (Robert L. Nuckolls, III)
    26. 07:28 PM - Re: battery / alternator switch (Dale Martin)
    27. 07:43 PM - Re: Capacitive Fuel Gauges (Jerzy Krasinski)
    28. 10:24 PM - Hidden antenna (f1rocket@telus.net)
    29. 10:26 PM - Compass shielding (hollandm)
 
 
 


Message 1


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    Time: 12:08:05 AM PST US
    From: "Dale Martin" <niceez@cableone.net>
    Subject: Re: battery / alternator switch
    --> AeroElectric-List message posted by: "Dale Martin" <niceez@cableone.net> In the schematic's for the all electric airplane (Z-13) and the Generic Light Aircraft Electrical System (Z-11) both depicts a Battery / Alt switch # 2-10 - (2 dash 10). However, in the switches, relays and contactors pages it says switch 2 dash 3 is recommend for the combination Battery Master/alternator-field switching. Which one is correct? BTW, I have just successfully removed all wires from my 28volt IFR LEZ (with exception of the strobe and nav light wires in the wings) after 18 years and 1,100 + hours of flying. Talk about scary.... This is for a much simplier electrical system and full panel upgrade. No more vacuum system for me and no more 28 to 14 inverter. Everything is 28 volt. One thing I found amazing is how many different places I had ground wires terminating. I built my own ground bus only because the ones from B&C do not appear to be mechanically attached to the brass and my two boys needed some practice using the drill press using brass. The total price was less then twenty bucks with free labor. Also this system will only be using one alternator. Using one mag and one E.I is enough engine redundancy with the lone battery for essential bus. I believe in the good battery theory and checking it twice per year for acid specific gravity and over all battery condition and replacing it as needed. Thanks for your help and comments in advance, Dale Martin Lewiston, ID LEZ-235


    Message 2


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    Time: 04:26:56 AM PST US
    From: "Dan Branstrom" <danbranstrom@verizon.net>
    Subject: For Bob, Comment?
    --> AeroElectric-List message posted by: "Dan Branstrom" <danbranstrom@verizon.net> There is an upcoming program on Public Broadcasting: NOVA: The Deadly Legacy Of Swiss Air 111 that will be airing on February 17th at 8:00 EST. It deals with an inflight fire caused by electrical arcing. Because the article is too long to send out, I'm referring you to the press release that can be seen on the Mon, 09 Feb '04 online edition of Aero News Network http://aero-news.net/index.cfm


    Message 3


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    Time: 04:36:37 AM PST US
    From: "Dan Branstrom" <danbranstrom@verizon.net>
    Subject: For Bob: Comment?
    --> AeroElectric-List message posted by: "Dan Branstrom" <danbranstrom@verizon.net> Here is a more precise address for the article. References to the ANN website will get different stories every day. http://aero-news.net/index.cfm?ContentBlockIDca2fd051-b7b7-4fe2-94dc-def5c536d3d5& There is an upcoming program on Public Broadcasting: NOVA: The Deadly Legacy Of Swiss Air 111 that will be airing on February 17th at 8:00 EST. It deals with an inflight fire caused by electrical arcing. (The web address that follows is the general one for ANN. To see the article, you would have to refer to the date. Because the article is too long to send out, I'm referring you to the press release that can be seen on the Mon, 09 Feb '04 online edition of Aero News Network http://aero-news.net/index.cfm


    Message 4


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    Time: 06:19:07 AM PST US
    From: BAKEROCB@aol.com
    Subject: Wing wiring
    --> AeroElectric-List message posted by: BAKEROCB@aol.com AeroElectric-List message previously posted by: "Terry Teer" <threet@telepak.com> <<Just about completed wings on a RV-7 and need some help. Installing landing light, position light, strobes (in fiberglass tips), nav/com antenna wiring (RG-400), also a roll servo for the a/p. Should I run all the wires through the 3/4 conduit or should some of them be separated from the rest? Also on the strobe heads...the whelen strobes say to ground the shielding to the power supply but in Bob's manual it says to ground the shielding wire to the strobe heads if mounting in plastic tips. What about it list? This is my second OBAM and the first to have more advanced equipment and need some advice. Regards, Terry Ackerman, MS >> 2/8/2004 Hello Terry, The cable from Whelen has foil shielding and a drain wire in addition to the other wires. Just connect the drain wire to the base of the (central?) power supply like Whelen says. See previous post below. There are follow up postings that hash this out some more that you can read using the search capability if you desire. 'OC' 6/29/2003 Hello Bob Nuckolls and Bret Ferrell, I'd like to flog this horse a few more lashes. 1) Bob Nuckolls really says the drain wire should be attached at both ends on a composite aircraft? But not on a metal aircraft? Why? 2) When one receives the strobe light installation kit from Whelen the cable already has two AMP plastic 3 wire connectors attached, one on each end. These connectors are the ones that plug into the mating 3 wire connectors at the strobe light ends. After cutting the cable somewhere in the middle and snaking those two cut ends through the airframe to the vicinity of the strobe power supply one installs the other two (different) appropriate 3 wire connectors provided by Whelen and plugs the cables into the power supply. 3) The installation instructions say that the drain wire should be connected to the housing / mounting of the power supply. Easy enough to do by leaving the drain wire longer when you cut the cable, strip it, and install the 3 wire connectors that plug into the power supply. 4) But out at the strobe light end of the cable where the Whelen installed connectors are, Whelen has left no access to the drain wire. I suppose one could cut back the plastic covering, remove the aluminum shield, attach a short wire to the now exposed drain wire, and then attach that short wire to some metal part of the strobe light housing, but I find this action both puzzling and unnecessary. 5) Whelen has thousands of these units in service throughout the skies mounted on both metal surfaces and composite wing tips. I am unaware of any need to go through the additonal effort of connecting the drain wire to the metal light housing out at the strobe light end. Can anyone show me different?


    Message 5


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    Time: 07:43:08 AM PST US
    From: "ivorphillips" <ivor@ivorphillips.flyer.co.uk>
    Subject: Re: For Bob, Comment?
    --> AeroElectric-List message posted by: "ivorphillips" <ivor@ivorphillips.flyer.co.uk> > There is an upcoming program on Public Broadcasting: NOVA: The Deadly Legacy Of Swiss Air 111 that will be airing on February 17th at 8:00 EST. It deals with an inflight fire caused by electrical arcing. > Have seen this program a couple of weeks ago, It make you wonder how a commercial aircraft can have its wiring set up in such away that the pilots were unable to isolate the entertainment system from the main cockpit Bus! No breakers tripped to alleviate the problem, just smoke from behind panelling, I find it hard to believe that circuits are shared without proper regards too overload wire protection, Its criminal that so many folk lost their lives due to a preventable wiring short circuit. Ivor Phillips Europa xs


    Message 6


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    Time: 08:38:14 AM PST US
    From: "Paul Messinger" <paulm@olypen.com>
    Subject: Load dump issues
    --> AeroElectric-List message posted by: "Paul Messinger" <paulm@olypen.com> I have watched this discussion and am concerned that the issue/facts/solution is going off track a little. Load dump is NOT unique to internally regulated alternators. ANY alternator can and will exhibit load dump when wired such that the load can be removed from the "B" lead when the alternator is generating power. IE internal/external/new/old/rebuilt are all the SAME with regard to Load Dump concerns. All alternators, regardless of design, need protection or they can dump damaging loads either back to the alternator or to the expensive avionics depending on what opened and where. Designs that disconnect the "B" lead when OVP is detected are great as long as there are Zero false trips. Bob has said many times that his OVP can and does (while very rare) false trip. This can result in alternator damage due to a false trip and not acceptable to me. Alternator damage with a real OVP trip is not an issue as the alternator has already failed. There are more modern OVP I/C's that have provision for not false tripping on narrow spikes as they have adjustable delay to trip times. I suggest that this design approach be used to prevent a OVP protection device from causing damage from a not quite perfect design. The Linear LTC1696 is inexpensive and is designed to provide reliable OVP with minimal additional parts. Eric Jones has such a OVP design and I highly recommend it IF you are concerned about False trips. It's already designed and available to us. http://www.periheliondesign.com/ If the alternator is generating say 50 amps and 40 amps are going to the battery and 10 amps to the rest of the system and the battery is disconnected the alternator output voltage (and the acft system bus) will rise until the 40 amp excess is loaded. This can result in a high voltage spike that is not stopped with OVP devices that shut off the regulator (too late action). Thus potential damage to avionics etc is likely if there is a large enough load dump. The damaging current is already there and thus its too late for a working regulator with or without OVP design to stop the energy pulse. On the other hand if the battery is fully charged there will be near zero current that is unloaded and no load dump to worry about if the battery is suddenly off line. Also most alternator regulators will work properly with out the battery if there is enough load on the system. Some may require a large cap say 25,000 MFD to stabilize the regulator without the battery present. Load dump is not new; some 20+ years ago I/C mfgrs tried to convince auto makers to incorporate Load dump protection in their alternators. This effort was unsuccessful (at the time) as this is not an issue with autos, as in autos the "B" lead is always directly wired to the battery. Thus there is no "switch" to be accidentally opened to cause load dump action. Also there is no OVP included as its rare and not a concern in the auto mfgrs mind. At least a couple of years ago I was unable to find ANY auto mfgr alternator that protected against load dump. ANY design that uses an alternator and has a requirement to be disconnected from the battery (as in acft) needs to be fool proof. Ideally there should be no way to do it with the accidental throw of a switch as the current Z-xx diagrams seem allow. At least without considering the potential of damaging load dump. Again this info (load dump) and design need is decades old and I wonder why its just becoming an issue on this list. What we have is the USE of an auto alternator that was designed to be always directly connected to the battery. In a different application with additional design requirements to consider those new requirements have not peen fully considered. Perhaps this is a continuation of what Spam can mfgrs did when the generator was replaced with an alternator and the replacement was not totally though out. Also at the time regulators were mechanical and avionics had vacuum tubes and both are much more immune to transients that today's solid state devices. Bob has suggested that NEW alternators have such protection and so Bob please let us know specifically which NEW alternators have such protection built in so we can consider them for our use. Then there are comments about rebuilt alternators being inferior. Perhaps some are but then many are just as good as the original NEW alternator in all respects. As for testing and evaluation of TVS devices for load dump protection and getting your stamp of approval why do it?? There are such devices available that are designed, tested and industry approved for this specific application and rated for the largest alternator likely to be found on any acft. The ST LDP24A is one and rated for 500amp. I do not understand the need for additional testing in this case. The Boaters have long since solved the problem and so why are we still investigating it?? With all due respect my comments are intended to be helpful. Paul ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> Subject: Re: AeroElectric-List: alternator switch > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> > > At 10:03 AM 2/7/2004 -0500, you wrote: > >--> AeroElectric-List message posted by: klehman@albedo.net > > > >I still have trouble with the need for absolute alternator control or a > >need for an alternator switch. > > How so? If you hardwire the alternator to the airplane > and it does go into an ov condition, how would you > expect to manage the results that follow? > > > I am referring to an internal vr > >alternator. If ov protection trips then I don't want to reset it in > >flight unless I suspect a nuisance trip. However nuisance ov tripping is > >unacceptable so I would want to correct that or remove the ov > >protection. > > Nuisance tripping of the crowbar ov module is rare but it > HAS happened and at higher rates than real ov tripping. > I'd have no problem with resetting an ov trip one time . . . > and then watching to see if any second trip is associated with > some action. (We could do it on Bonanzas by turning landing > and taxi lights on at the same time - I unaware of any dominant > nuisance trip modes since we modified the system to accommodate > eccentricities of the Bonanza'a super bouncy switches). > > >If diodes short then the ANL is going to blow before I can > >manually turn off the alternator. If I think that I might have time and > >opportunity to turn it off before an impending crash then I'm pretty > >sure that I'll already have the engine shutoff and I don't expect my > >psru equipped engine to windmill so the alternator will already be dead. > > I'm confused . . . why should your engine die just 'cause the > alternator misbehaves? > > Diodes shorting are also very rare, even more rare than real > ov trips. > > >At this point I'm leaning toward a manual battery switch that is not on > >the panel so it can't be accidently turned off and no alternator switch. > >I'm still thinking about it but such an architecture would also allow me > >to run the electrically dependant engine loads through the manual batt > >switch. But heh I'm still listening ;) ... > > First, keep in mind that the "OV TRIP PROBLEM" seems to be shaping > up as a condition limited to rebuilt internally regulated alternators > with possible after-market regulators having poor design. I fully > expect the "fix" to be simple and probably inexpensive enough for > it to be included in the Figure Z-24 design for inclusion on ALL > internally regulated alternators irrespective of pedigree. If this > turns out to be true, then all of this discussion is making a mountain > out of a mole hill. > > > >Another option that I'd like is for a reasonable cost replacement for > >the heavy (weight and current) contactor that seems to be required to > >add ov protection to my 40 amp alternator. With high current silicon > >these days, I'd almost think that there would be a way of directly > >crowbar shorting/blowing the B lead ANL. > > > I've looked at direct crowbar of the alternator b-lead. You > DON'T want to do this with an ANL . . . we'd probably recommend > a relatively robust but MUCH faster JJS/JJN series fuse at 100A > or so. This still has pitfalls. Recall that a crowbar ov module > faulted downstream of a 5A breaker gets us trip responses in > the tens of milliseconds with a 300A fault. If we expected > similar speeds from a direct crowbar of the b-lead, we're going > to looking a fault currents on the order of 1000A or more. > > The BATTERY is an integral component of the crowbar ov trip system. > We want it do deliver fault currents high enough to get a speedy > trip while minimizing disruption of power to the rest of the > airplane. Trip currents necessary to open the b-lead fuse are > substantially higher than those required to open a 5A control > breaker. > > > Hmmm now that I think about it > >there might even be some 100+ amp scr's in my junk box... I think they > >came from an AC/DC welder. Fortunately a lighter S704-1 relay seems to > >be acceptable for my 20 amp second alternator. > > I'm not saying what you're suggesting can't work but > there's more to it than deciding to "crowbar that fuse > instead of this breaker" . . . I've already looked at > some of the issues and there are aspects of b-lead > crowbar that push our design in the wrong direction. > > The goal is to shut the alternator down with minimum > stress on all parts involved including battery and other > devices soon to be dependent on the battery for power. > In fact, Z-24 would work very nicely with a 2A control > breaker. THAT's indeed a move in the right direction. > > Yes, the contactor adds some weight . . but keep in > mind that the weight penalty of the disconnect contactor > (12 oz) is less than the variability of popular alternators > being considered as alternatives to the MUCH heavier > alternators in certified aircraft. If you did the mod > to run an external regulator, you add 7-10 ounces for > the regulator. So, after saving 3-6 pounds by choosing > not to use contemporary certified alternators, > then the delta weight between externally regulated > and internally regulated alternator installations is > on the order of 2 to 5 ounces. > > Bob . . . > >


    Message 7


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    Time: 09:12:59 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Kapton insulated wire . . . NOT a OBAM aircraft
    issue --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 04:28 AM 2/9/2004 -0800, you wrote: >--> AeroElectric-List message posted by: "Dan Branstrom" ><danbranstrom@verizon.net> > >There is an upcoming program on Public Broadcasting: NOVA: The Deadly >Legacy Of Swiss Air 111 that will be airing on February 17th at 8:00 >EST. It deals with an inflight fire caused by electrical arcing. > >Because the article is too long to send out, I'm referring you to the >press release that can be seen on the Mon, 09 Feb '04 online edition of >Aero News Network http://aero-news.net/index.cfm Thanks for the heads up. I'll try to catch the program. I looked over the linked article. It's writing typical of "journalists" who don't know enough about the art and science of the topic to write intelligently and accurately about it. It will be interesting see how Nova presents it. There was a lot of worry wash thrown about with paragraphs like this: "NOVA reports the electrical arc, generating up to 12,000 degrees (F), ignited the supposedly fireproof mylar insulation surrounding the interior of the aircraft. The program quotes experts who say, in aircraft where there's as much as 150 miles of wire on board, there can be up to 1500 cracks in wiring insulation. Couple that with the type of condensation typical in the upper compartments of an aircraft in flight and NOVA's experts suggest the possibility for a disastrous in-flight fire event are extraordinary." The discussion then shifts back to failures of policy and procedures systems to deal with materials used in insulation and other parts with emphasis on proposals to improve ability to detect and suppress fires. I didn't pick up on a single statement dealing with why an airplane with 150 miles of wire should be reasonably expected to have 1500 cracks . . . gee, the B-52's I worked on in 1961 had 500 miles of wire . . . Hmmmm . . . should we have told crews that their airplane had a good chance of having 5,000 cracks in the wiring? The 12,000 degrees (F of course . . . that's only 8,300 degrees C but not nearly as impressive a number) statement is suspect and not particularly relevant without explaining what the total energy budget is and how that bundle of energy gets from the arc to surrounding materials. Every time you open the pitot heater switch on your airplane, an arc of very high temperature is generated . . . but with total energy measured in millijoules and totally contained between two rather cool contacts. A complete non-issue when the complete picture is examined . . . but I could write a paragraph describing the event that would have many builders swearing never to install a pitot heater on their airplane. The article didn't mention Kapton insulation on wires . . . which I've heard was involved in this accident. See: http://www.flight592.com/Flight592Discussion-Current/_disc5/00000158.htm http://www.iasa.com.au/folders/Safety_Issues/Aircraft_Wire/CBCTranscript.html Here's a piece the takes a better than average whack at the science: http://www.eng.buffalo.edu/Courses/ce435/2001ZGu/Kapton_Wires/KaptonWiresReport.htm I was warned about Kapton in 1985 when we were selecting wire for the GP-180 at Lear and frustrated with the State Department's prohibition against exporting 22759 wire in a product. We certainly didn't want to limit the sales of our airplanes to US customers. I was told back then that the Navy was having to wrap wires at the hinges of folding-wing carrier based aircraft with Scotch 33 tape to replace Kapton that flaked off in the salt-air environment. I doubt the B-52 had a few dozens of cracks in wiring much less 5,000. Airplanes wired with Tefzel have to rank among the very best we know how to do for ease of installation, reasonable cost, and well demonstrated service life. The Swiss Air 111 accident will make good worry-fodder for Nova and others for years to come but I'll be completely amazed if anyone finally burrows down to the real root cause and makes it public. It's more useful to bash the policy and procedures guys for what they're NOT doing to make us "safer" than to exposed the original designers and installers of a marginally suitable product and make them gut those airplanes and rewire them. Characteristics of the mylar insulation and duct caps don't worry me nearly so much as the kind of insulation used on the wires. Bob . . .


    Message 8


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    Time: 09:22:32 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: battery / alternator switch
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 12:04 AM 2/9/2004 -0800, you wrote: >--> AeroElectric-List message posted by: "Dale Martin" <niceez@cableone.net> > >In the schematic's for the all electric airplane (Z-13) and the Generic >Light Aircraft Electrical System (Z-11) both depicts a Battery / Alt switch ># 2-10 - (2 dash 10). However, in the switches, relays and contactors pages >it says switch 2 dash 3 is recommend for the combination Battery >Master/alternator-field switching. > >Which one is correct? Either one works. A 2-3 combined with a PULLABLE field supply breaker in the crowbar ov protection circuit gives the same functionality as a 2-10. It's no big deal to have the alternator ON during cranking . . . so, a 2-3 works. -EITHER- the mid-position on a 2-10 switch -OR- pulling the field circuit breaker allows battery only ops for ground maintenance or turning off a mis-behaving alternator in flight. It's not a matter of CORRECTNESS but a matter of PREFERENCE. >BTW, I have just successfully removed all wires from my 28volt IFR LEZ (with >exception of the strobe and nav light wires in the wings) after 18 years and >1,100 + hours of flying. Talk about scary.... This is for a much simplier >electrical system and full panel upgrade. No more vacuum system for me and >no more 28 to 14 inverter. Everything is 28 volt. Are you going to 14v or staying 28v? >One thing I found amazing is how many different places I had ground wires >terminating. I built my own ground bus only because the ones from B&C do >not appear to be mechanically attached to the brass . . . How so? >and my two boys needed >some practice using the drill press using brass. The total price was less >then twenty bucks with free labor. Also this system will only be using one alternator. Using one mag and one >E.I is enough engine redundancy with the lone battery for essential bus. I >believe in the good battery theory and checking it twice per year for acid >specific gravity and over all battery condition and replacing it as needed. Do you have a vacuum pump pad with nothing mounted on it? For $300 and 4 pounds you can have a SECOND engine driven power source. Bob . . . ----------------------------------------- ( Experience and common sense cannot be ) ( replaced with policy and procedures. ) ( R. L. Nuckolls III ) -----------------------------------------


    Message 9


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    Time: 09:28:44 AM PST US
    From: "Ned Thomas" <315@cox.net>
    Subject: Battery Charger
    --> AeroElectric-List message posted by: "Ned Thomas" <315@cox.net> I am looking at buying a float charger for my 24volt spam can. This spam can has an always hot battery bus with the the ships clock on it. I was concerned about the following marketing statement as to whether it might harm the clock. Anyone care to comment? Thanks, Ned "High-frequency pulse breaks down sulphated crystals that prevent batteries from holding a full charge." for more: http://www.batterymart.com/battery.mv?p=VDC-24021


    Message 10


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    Time: 10:46:25 AM PST US
    From: f1rocket@telus.net
    Subject: Z12 e-bus questions
    --> AeroElectric-List message posted by: f1rocket@telus.net Hi all (Bob), I'm planning on using a Z-12 type system on my Rocket. One battery, two alternators. I notice the e-bus alternate feed is through a 7 A (fuse?) via a 16 AWG wire. Two questions: For peace of mind would a breaker be the best way to go here? I'm thinking that I can easily overload the 7 amps just with the e-bus as described in Z-11. The plane will be outfitted for night flying, and needs a fuel booster pump. So if I end up with more than 7 A (which either I will have, or be very close to) when I loose the main power (assuming two dead alternators), and throw the switch, at least I can get smart, shed load and reset the breaker. For the most part though, I plan on using fuses, because I too have never reset a breaker were there wasn't a problem that resetting the breaker actually helped, and I plan on having each circuit with it's own fuse. Second question: Why only 7 amp protection device off the batter bus? The wire should be able to handle 12 amps? So why not use the protection device to protect the wire, since each of the devices coming off the e-bus will be protected on it's own? Thanks in advance, and also for all the past advice. Jeff


    Message 11


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    Time: 10:58:05 AM PST US
    From: "Dale Martin" <niceez@cableone.net>
    Subject: Re: battery / alternator switch
    --> AeroElectric-List message posted by: "Dale Martin" <niceez@cableone.net> Bob says, > Do you have a vacuum pump pad with nothing mounted on it? > For $300 and 4 pounds you can have a SECOND engine driven > power source. > > Bob . . . I think you mean a Third source. (Battery =1, Alt =2, Second Alt = 3) I like the fact that I get 4 horsepower back at cruise RPM that the Vacuum pump stole. > Are you going to 14v or staying 28v? I will keep 28 v due to the wire size I use are smaller and paid for! And have a second full size Alternator on the shelf. But to your credit I did consider it but..... then would have to change the starter, Alt, Nav-Com 1, landing light, strobe power unit and all the bulbs not to mention the LR3. Your talking over $2000 bucks and accepting peanuts for some of the equipment I have now. BTW, I have always started the engine with the Alt off. One thing I think is an error IMHO is not using separate Ignition Switches either Guarded or Locking toggle switch for magneto's and especially the older LSE electronic ignitions. When the LSE E.I. are turned on they fire all the plugs at once - Yikes ! May not be a good idea to do this at any RPM. If you were to bump on off in-flight and turn it back on... and it fired say 65 BTDC..... That would really mess things up. Klaus warned me about it. On the alternator thread ....... If the C/B on the LR3 field wire were pulled (engine running) is the Alt able to still send out power just not regulated? If it does, that is not good. I was taught without the field there is no power. Thanks for your comments, Dale Martin Lewiston, ID LEZ-235 ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> Subject: Re: AeroElectric-List: battery / alternator switch > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> > > At 12:04 AM 2/9/2004 -0800, you wrote: > >--> AeroElectric-List message posted by: "Dale Martin" <niceez@cableone.net> > > > >In the schematic's for the all electric airplane (Z-13) and the Generic > >Light Aircraft Electrical System (Z-11) both depicts a Battery / Alt switch > ># 2-10 - (2 dash 10). However, in the switches, relays and contactors pages > >it says switch 2 dash 3 is recommend for the combination Battery > >Master/alternator-field switching. > > > >Which one is correct? > > Either one works. A 2-3 combined with a PULLABLE field supply breaker > in the crowbar ov protection circuit gives the same functionality as > a 2-10. > > It's no big deal to have the alternator ON during cranking . . . so, > a 2-3 works. > > -EITHER- the mid-position on a 2-10 switch -OR- pulling the field > circuit breaker allows battery only ops for ground maintenance or turning > off a mis-behaving alternator in flight. It's not a matter of CORRECTNESS > but a matter of PREFERENCE. > > > >BTW, I have just successfully removed all wires from my 28volt IFR LEZ (with > >exception of the strobe and nav light wires in the wings) after 18 years and > >1,100 + hours of flying. Talk about scary.... This is for a much simplier > >electrical system and full panel upgrade. No more vacuum system for me and > >no more 28 to 14 inverter. Everything is 28 volt. > > Are you going to 14v or staying 28v? > > >One thing I found amazing is how many different places I had ground wires > >terminating. I built my own ground bus only because the ones from B&C do > >not appear to be mechanically attached to the brass . . . > > How so? > > >and my two boys needed > >some practice using the drill press using brass. The total price was less > >then twenty bucks with free labor. > > Also this system will only be using one alternator. Using one mag and one > >E.I is enough engine redundancy with the lone battery for essential bus. I > >believe in the good battery theory and checking it twice per year for acid > >specific gravity and over all battery condition and replacing it as needed. > > Do you have a vacuum pump pad with nothing mounted on it? > For $300 and 4 pounds you can have a SECOND engine driven > power source. > > Bob . . . > > ----------------------------------------- > ( Experience and common sense cannot be ) > ( replaced with policy and procedures. ) > ( R. L. Nuckolls III ) > ----------------------------------------- > >


    Message 12


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    Time: 11:21:05 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Battery Bus Power Cut Relay - good idea?
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 03:54 PM 2/8/2004 -0800, you wrote: >--> AeroElectric-List message posted by: Michel Therrien <mtherr@yahoo.com> > >Hi Bob! > >I designed a modification this evening for my >electrical system. It is a dual-battery, single >alternator system for an automobile conversion engine >(converted for dual ignition). > >I would like to know what you think of it. >Essentially, I propose a relay to cut the power from >the battery to the battery bus. That relay would be >wired so I use the normally-closed circuit and to open >(cut) the circuit when the coil is energized. >1. As per AeroElectric Connection, I want anything >that keeps the engine running to receive energy even >if I turn off the Master switch(es). Ign 1, 2 and >fuel pumps are on battery bus. And I want that engine >to continue working even if I make fool operation >(like turning off masters and then, on any switch that >would energize the engine). > >2. It is recommended to use a relay to energize any >circuit from the B-Bus that is fused at more than >5amps. The reasoning is that we want to keep sparks >as small as possible when the aircraft is disingrating >during a crash. I'm not an expert at this, but I >think that no matter the size of a spark, the risk is >pretty much the same. > >3. Two advisors here tell me it's important to be able >to cut all electrical power should I be in a situation >were crashing is a real possibility (ex.: lost engine, >going down in a rough field). > >I think the modification should be reliable (but not >being an expert, this is why I ask for your opinion) >as I will be using the normally closed circuit from >the relay (b-bus ON when relay is NOT energized). It >will also be flexible as I still can turn off the >masters, use the battery busses and if needed, with >the second diagram, turn off all electrical system at >the flick of a single switch (protected with an >emergency switch cover). > >More over, this change addresses your recommendation >of using relays for 5+amp all circuits with a single >relay. I don't like putting the least reliable single component in a system (relay/contactor) in position to be single point of failure for all the battery bus. Recommend you use 5A or less fuse for circuits will run from these small fuses . . . and add INDIVIDUAL disconnect relays for each item over that amount. Leave the battery bus integrity un-compromised by leaving it firmly attached to the battery. Bob. . .


    Message 13


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    Time: 11:24:51 AM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Wing wiring
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 04:34 PM 2/7/2004 -0600, you wrote: >--> AeroElectric-List message posted by: "Terry Teer" <threet@telepak.com> > >Just about completed wings on a RV-7 and need some help. Installing >landing light, position light, strobes (in fiberglass tips), nav/com >antenna wiring (RG-400), also a roll servo for the a/p. Should I run all >the wires through the 3/4 conduit or should some of them be separated from >the rest? Also on the strobe heads...the whelen strobes say to ground the >shielding to the power supply but in Bob's manual it says to ground the >shielding wire to the strobe heads if mounting in plastic tips. What >about it list? This is my second OBAM and the first to have more advanced >equipment and need some advice. Run them all together. Ground landing lights, nav lights and 14v power leads for strobes locally. If your strobe bases are not grounded by virtue of their location on non-conductive mounting, try leaving them floating. If you get strobe pops in received signals, consider "grounding" them to shields of leadwires that come out from the strobe supply. Bob . . .


    Message 14


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    Time: 11:37:50 AM PST US
    From: Mark Steitle <msteitle@mail.utexas.edu>
    Subject: Capacitive Fuel Gauges
    --> AeroElectric-List message posted by: Mark Steitle <msteitle@mail.utexas.edu> Bob, I have a pair of 6 ft. Electronics International tube type capacitive fuel level probes and would like to build my own fuel level circuit(s) to use with these senders. I have a Westach 0-5v dual fuel gauge that I would also like to use. A series of articles were printed in Kitplanes magazine in mid 2000 describing how to build a CD type circuit (http://www.rst-engr.com/kitplanes/index.htm), but it used two flat plates as the sender. Do you know if the "Jim Weir" capacitive fuel level design should work with these probes. Is there an easy way to determine the capacitance of these probes? Thank you for sharing your knowledge and wisdom with the OBAM community. Mark S.


    Message 15


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    Time: 11:52:15 AM PST US
    From: "Alex Peterson" <alexpeterson@usjet.net>
    Subject: battery / alternator switch
    --> AeroElectric-List message posted by: "Alex Peterson" <alexpeterson@usjet.net> I like the fact that I get 4 horsepower back at > cruise RPM that the Vacuum pump stole. > Four HP?!? That sounds extremely high (or maybe the air compressor marketing folks at Sears got ahold of it!). Just to put things in perspective, a 100 amp, 14 volt alternator would take just a bit more than two horsepower. In the case of the vacuum pump, where would four horsepower go? If the vacuum pump is truly taking four horses, the power has to go somewhere, either doing work (spinning gryos) or dissipating in the form of heat. The gyros' power requirements are something near zero, so everything else would be heat. Four horses are about one eighth as much heat as my home furnace puts out (about 10000btu/hr vs 80000btu/hr). I suspect fractional hp is closer. Alex Peterson Maple Grove, MN RV6-A N66AP 436 hours www.usfamily.net/web/alexpeterson


    Message 16


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    Time: 11:55:09 AM PST US
    From: "Dale Martin" <niceez@cableone.net>
    Subject: Re: battery / alternator switch
    --> AeroElectric-List message posted by: "Dale Martin" <niceez@cableone.net> Bob asks, >One thing I found amazing is how many different places I had ground wires >terminating. I built my own ground bus only because the ones from B&C do >not appear to be mechanically attached to the brass . . . How so? Mine are riveted on and then soldered. It is the type of -push on tabs -two way, usually found on Terminal blocks (two holes instead of one) to connect female 1/4" push-on connecters. I have attached two Jpeg pictures. - Dale ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> Subject: Re: AeroElectric-List: battery / alternator switch > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> > > At 12:04 AM 2/9/2004 -0800, you wrote: > >--> AeroElectric-List message posted by: "Dale Martin" <niceez@cableone.net> > > > >In the schematic's for the all electric airplane (Z-13) and the Generic > >Light Aircraft Electrical System (Z-11) both depicts a Battery / Alt switch > ># 2-10 - (2 dash 10). However, in the switches, relays and contactors pages > >it says switch 2 dash 3 is recommend for the combination Battery > >Master/alternator-field switching. > > > >Which one is correct? > > Either one works. A 2-3 combined with a PULLABLE field supply breaker > in the crowbar ov protection circuit gives the same functionality as > a 2-10. > > It's no big deal to have the alternator ON during cranking . . . so, > a 2-3 works. > > -EITHER- the mid-position on a 2-10 switch -OR- pulling the field > circuit breaker allows battery only ops for ground maintenance or turning > off a mis-behaving alternator in flight. It's not a matter of CORRECTNESS > but a matter of PREFERENCE. > > > >BTW, I have just successfully removed all wires from my 28volt IFR LEZ (with > >exception of the strobe and nav light wires in the wings) after 18 years and > >1,100 + hours of flying. Talk about scary.... This is for a much simplier > >electrical system and full panel upgrade. No more vacuum system for me and > >no more 28 to 14 inverter. Everything is 28 volt. > > Are you going to 14v or staying 28v? > > >One thing I found amazing is how many different places I had ground wires > >terminating. I built my own ground bus only because the ones from B&C do > >not appear to be mechanically attached to the brass . . . > > How so? > > >and my two boys needed > >some practice using the drill press using brass. The total price was less > >then twenty bucks with free labor. > > Also this system will only be using one alternator. Using one mag and one > >E.I is enough engine redundancy with the lone battery for essential bus. I > >believe in the good battery theory and checking it twice per year for acid > >specific gravity and over all battery condition and replacing it as needed. > > Do you have a vacuum pump pad with nothing mounted on it? > For $300 and 4 pounds you can have a SECOND engine driven > power source. > > Bob . . . > > ----------------------------------------- > ( Experience and common sense cannot be ) > ( replaced with policy and procedures. ) > ( R. L. Nuckolls III ) > ----------------------------------------- > >


    Message 17


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    Time: 11:57:05 AM PST US
    From: "Dale Martin" <niceez@cableone.net>
    Subject: Re: battery / alternator switch
    --> AeroElectric-List message posted by: "Dale Martin" <niceez@cableone.net> This time with the pictures.......... Bob asks, >One thing I found amazing is how many different places I had ground wires >terminating. I built my own ground bus only because the ones from B&C do >not appear to be mechanically attached to the brass . . . How so? Mine are riveted on and then soldered. It is the type of -push on tabs -two way, usually found on Terminal blocks (two holes instead of one) to connect female 1/4" push-on connecters. I have attached two Jpeg pictures. - Dale ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> Subject: Re: AeroElectric-List: battery / alternator switch > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> > > At 12:04 AM 2/9/2004 -0800, you wrote: > >--> AeroElectric-List message posted by: "Dale Martin" <niceez@cableone.net> > > > >In the schematic's for the all electric airplane (Z-13) and the Generic > >Light Aircraft Electrical System (Z-11) both depicts a Battery / Alt switch > ># 2-10 - (2 dash 10). However, in the switches, relays and contactors pages > >it says switch 2 dash 3 is recommend for the combination Battery > >Master/alternator-field switching. > > > >Which one is correct? > > Either one works. A 2-3 combined with a PULLABLE field supply breaker > in the crowbar ov protection circuit gives the same functionality as > a 2-10. > > It's no big deal to have the alternator ON during cranking . . . so, > a 2-3 works. > > -EITHER- the mid-position on a 2-10 switch -OR- pulling the field > circuit breaker allows battery only ops for ground maintenance or turning > off a mis-behaving alternator in flight. It's not a matter of CORRECTNESS > but a matter of PREFERENCE. > > > >BTW, I have just successfully removed all wires from my 28volt IFR LEZ (with > >exception of the strobe and nav light wires in the wings) after 18 years and > >1,100 + hours of flying. Talk about scary.... This is for a much simplier > >electrical system and full panel upgrade. No more vacuum system for me and > >no more 28 to 14 inverter. Everything is 28 volt. > > Are you going to 14v or staying 28v? > > >One thing I found amazing is how many different places I had ground wires > >terminating. I built my own ground bus only because the ones from B&C do > >not appear to be mechanically attached to the brass . . . > > How so? > > >and my two boys needed > >some practice using the drill press using brass. The total price was less > >then twenty bucks with free labor. > > Also this system will only be using one alternator. Using one mag and one > >E.I is enough engine redundancy with the lone battery for essential bus. I > >believe in the good battery theory and checking it twice per year for acid > >specific gravity and over all battery condition and replacing it as needed. > > Do you have a vacuum pump pad with nothing mounted on it? > For $300 and 4 pounds you can have a SECOND engine driven > power source. > > Bob . . . > > ----------------------------------------- > ( Experience and common sense cannot be ) > ( replaced with policy and procedures. ) > ( R. L. Nuckolls III ) > ----------------------------------------- > >


    Message 18


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    Time: 12:28:01 PM PST US
    From: "Dale Martin" <niceez@cableone.net>
    Subject: Re: battery / alternator switch
    --> AeroElectric-List message posted by: "Dale Martin" <niceez@cableone.net> Alex, I will find out from the manufacture if I understood them incorrectly. Dale Martin Lewiston, ID LEZ-235 ----- Original Message ----- From: "Alex Peterson" <alexpeterson@usjet.net> Subject: RE: AeroElectric-List: battery / alternator switch > --> AeroElectric-List message posted by: "Alex Peterson" <alexpeterson@usjet.net> > > > I like the fact that I get 4 horsepower back at > > cruise RPM that the Vacuum pump stole. > > > > Four HP?!? That sounds extremely high (or maybe the air compressor > marketing folks at Sears got ahold of it!). Just to put things in > perspective, a 100 amp, 14 volt alternator would take just a bit more > than two horsepower. In the case of the vacuum pump, where would four > horsepower go? If the vacuum pump is truly taking four horses, the > power has to go somewhere, either doing work (spinning gryos) or > dissipating in the form of heat. The gyros' power requirements are > something near zero, so everything else would be heat. Four horses are > about one eighth as much heat as my home furnace puts out (about > 10000btu/hr vs 80000btu/hr). I suspect fractional hp is closer. > > Alex Peterson > Maple Grove, MN > RV6-A N66AP 436 hours > www.usfamily.net/web/alexpeterson > >


    Message 19


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    Time: 01:05:10 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: Wing wiring
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> > > >6/29/2003 > >Hello Bob Nuckolls and Bret Ferrell, I'd like to flog this horse a few more >lashes. > >1) Bob Nuckolls really says the drain wire should be attached at both ends on >a composite aircraft? But not on a metal aircraft? Why? > >2) When one receives the strobe light installation kit from Whelen the cable >already has two AMP plastic 3 wire connectors attached, one on each end. >These >connectors are the ones that plug into the mating 3 wire connectors at the >strobe light ends. After cutting the cable somewhere in the middle and >snaking >those two cut ends through the airframe to the vicinity of the strobe power >supply one installs the other two (different) appropriate 3 wire connectors >provided by Whelen and plugs the cables into the power supply. > >3) The installation instructions say that the drain wire should be connected >to the housing / mounting of the power supply. Easy enough to do by leaving >the drain wire longer when you cut the cable, strip it, and install the 3 >wire >connectors that plug into the power supply. > >4) But out at the strobe light end of the cable where the Whelen installed >connectors are, Whelen has left no access to the drain wire. I suppose one >could >cut back the plastic covering, remove the aluminum shield, attach a short >wire to the now exposed drain wire, and then attach that short wire to >some metal >part of the strobe light housing, but I find this action both puzzling and >unnecessary. > >5) Whelen has thousands of these units in service throughout the skies >mounted on both metal surfaces and composite wing tips. I am unaware of >any need to >go through the additonal effort of connecting the drain wire to the metal >light housing out at the strobe light end. Can anyone show me different? My friend, you're stirring requirements into the same pot with practice and recommendations based on physics of the best we know how to do. You are correct that hundreds of thousands of airplanes have been wired per manufacturer's instructions and are "successfully" navigating the skies. I can also tell you that when we installed strobes on the Cessnas in the 60's (per manufacturer's instructions) our pilots complained of new noises in the systems. We went to a lot of effort to mitigate them. I use the term "mitigate" because we never did eliminate the noises. However, I recall that adding shielding to the clear dome over the strobes and grounding the base of the strobes to the shield produced noticeable reduction in noise. 40 years later, the noises that our pilots complained about then are now considered commonplace and nobody bothers to honk about them. I don't recall now if Cessna decided whether or not to pursue noise reduction to levels over and above that which was supplied or recommended by Whelen. By the same token, there are a hundred thousand plus airplanes that don't used single point grounds, still bring b-lead right to the bus, etc. etc. (although I understand current production Cessnas now have single point grounds). The task here is to do a best practical anticipation of future "problems" while elevating our art with sound supporting science. There are no requirements . . . if the way a cookie cutter spam-can performs and it's the technology a builder embraces, then many things discussed here on the list will not be of interest. Suggestions should not be mistaken for requirements. The vast majority of OBAM aircraft ARE being assembled and wired in the great tradition of Cessna, Piper, Beech, et. als. and most of those airplanes will be pronounced "satisfactory" by their owners . . . many because they don't know what their options are for vaulting over higher bars with ease. My personal goal is to improve the ODDS on "satisfactory" completion of the maximum number of airplanes while improving on system reliability. We know that certain techniques have value. Sometimes it's a very tiny benefit and perhaps insignificant in the final configuration of completed project. But when someone comes up on the list with a noise problem, it's very helpful to know if they've implemented all the techniques we've identified as easy and useful. That clears the table of the ordinary problems and lets us concentrate on new ones. If he says, "Naw, wired 'er up per Van's diagrams and the kit he supplied," the dragons to be eliminated are more numerous to identify and potentially more laborious to fix. Bob . . .


    Message 20


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    Time: 02:13:51 PM PST US
    Subject: Re: battery / alternator switch
    From: "Matt Prather" <mprather@spro.net>
    --> AeroElectric-List message posted by: "Matt Prather" <mprather@spro.net> I don't think matronics allows attachments for this list... Have a look at: http://www.matronics.com/enclosures.html/ MAP do not archive > --> AeroElectric-List message posted by: "Dale Martin" > <niceez@cableone.net> > > This time with the pictures.......... > Bob asks, > >>One thing I found amazing is how many different places I had ground >> wires terminating. I built my own ground bus only because the ones >> from B&C do not appear to be mechanically attached to the brass . . . > > How so? > > Mine are riveted on and then soldered. It is the type of -push on tabs > -two way, usually found on Terminal blocks (two holes instead of one) to > connect female 1/4" push-on connecters. > > I have attached two Jpeg pictures. > > - Dale > > ----- Original Message ----- > From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> > To: <aeroelectric-list@matronics.com> > Subject: Re: AeroElectric-List: battery / alternator switch > > >> --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" > <bob.nuckolls@cox.net> >> >> At 12:04 AM 2/9/2004 -0800, you wrote: >> >--> AeroElectric-List message posted by: "Dale Martin" > <niceez@cableone.net> >> > >> >In the schematic's for the all electric airplane (Z-13) and the >> Generic Light Aircraft Electrical System (Z-11) both depicts a >> Battery / Alt > switch >> ># 2-10 - (2 dash 10). However, in the switches, relays and >> contactors > pages >> >it says switch 2 dash 3 is recommend for the combination Battery >> Master/alternator-field switching. >> > >> >Which one is correct? >> >> Either one works. A 2-3 combined with a PULLABLE field supply >> breaker in the crowbar ov protection circuit gives the same >> functionality as a 2-10. >> >> It's no big deal to have the alternator ON during cranking . . . so, >> a 2-3 works. >> >> -EITHER- the mid-position on a 2-10 switch -OR- pulling the field >> circuit breaker allows battery only ops for ground maintenance or > turning >> off a mis-behaving alternator in flight. It's not a matter of > CORRECTNESS >> but a matter of PREFERENCE. >> >> >> >BTW, I have just successfully removed all wires from my 28volt IFR >> LEZ > (with >> >exception of the strobe and nav light wires in the wings) after 18 >> years > and >> >1,100 + hours of flying. Talk about scary.... This is for a much > simplier >> >electrical system and full panel upgrade. No more vacuum system for >> me > and >> >no more 28 to 14 inverter. Everything is 28 volt. >> >> Are you going to 14v or staying 28v? >> >> >One thing I found amazing is how many different places I had ground >> wires terminating. I built my own ground bus only because the ones >> from B&C do not appear to be mechanically attached to the brass . . >> . >> >> How so? >> >> >and my two boys needed >> >some practice using the drill press using brass. The total price was > less >> >then twenty bucks with free labor. >> >> Also this system will only be using one alternator. Using one mag >> and > one >> >E.I is enough engine redundancy with the lone battery for essential >> bus. > I >> >believe in the good battery theory and checking it twice per year for > acid >> >specific gravity and over all battery condition and replacing it as > needed. >> >> Do you have a vacuum pump pad with nothing mounted on it? >> For $300 and 4 pounds you can have a SECOND engine driven >> power source. >> >> Bob . . . >> >> ----------------------------------------- >> ( Experience and common sense cannot be ) >> ( replaced with policy and procedures. ) >> ( R. L. Nuckolls III ) >> ----------------------------------------- >> >> > >


    Message 21


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    Time: 03:02:58 PM PST US
    From: "buck" <buckaroo_banzai@the-pentagon.com>
    Subject: Re: For Bob, Comment?
    --> AeroElectric-List message posted by: "buck" <buckaroo_banzai@the-pentagon.com> Quite often, the installers of a STC system try to take advantage of what's already in the aircraft without fully realizing that they may be circumventing the intent of the aircraft manufacturer. It's amazing that the FAA and JAA are willing to grant the STC at all! ---------------------------------------------- Original Message From: "ivorphillips"<ivor@ivorphillips.flyer.co.uk> Subject: Re: AeroElectric-List: For Bob, Comment? >--> AeroElectric-List message posted by: "ivorphillips" <ivor@ivorphillips.flyer.co.uk> > >> There is an upcoming program on Public Broadcasting: NOVA: The Deadly >Legacy Of Swiss Air 111 that will be airing on February 17th at 8:00 EST. >It deals with an inflight fire caused by electrical arcing. >> >Have seen this program a couple of weeks ago, It make you wonder how a >commercial aircraft can have its wiring set up in such away that the pilots >were unable to isolate the entertainment system from the main cockpit Bus! >No breakers tripped to alleviate the problem, just smoke from behind >panelling, > >I find it hard to believe that circuits are shared without proper regards >too overload wire protection, Its criminal that so many folk lost their >lives due to a preventable wiring short circuit. > >Ivor Phillips >Europa xs > > http://www.MyOwnEmail.com Looking for friendships,romance and more? http://www.MyOwnFriends.com


    Message 22


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    Time: 03:23:53 PM PST US
    From: TSaccio@aol.com
    Subject: Re: ectric-List:Accuator switch
    --> AeroElectric-List message posted by: TSaccio@aol.com I'm trying to wire two accuators that let my canopy go up and down. Can anyone tell me what kind of switch I need to do this and how it is wired? Thanks in advance. Tom Saccio


    Message 23


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    Time: 04:04:42 PM PST US
    From: "Dale Martin" <niceez@cableone.net>
    Subject: Re: ectric-List:Accuator switch
    --> AeroElectric-List message posted by: "Dale Martin" <niceez@cableone.net> Stepper motors and a control card otta' do it just fine...... ----- Original Message ----- From: <TSaccio@aol.com> Subject: Re: AeroElectric-List:Accuator switch > --> AeroElectric-List message posted by: TSaccio@aol.com > > I'm trying to wire two accuators that let my canopy go up and down. Can > anyone tell me what kind of switch I need to do this and how it is wired? Thanks in > advance. > > Tom Saccio > >


    Message 24


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    Time: 06:31:44 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: Re: battery / alternator switch
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 11:54 AM 2/9/2004 -0800, you wrote: >--> AeroElectric-List message posted by: "Dale Martin" <niceez@cableone.net> > >Bob asks, > > >One thing I found amazing is how many different places I had ground wires > >terminating. I built my own ground bus only because the ones from B&C do > >not appear to be mechanically attached to the brass . . . > > How so? > >Mine are riveted on and then soldered. It is the type of -push on tabs -two >way, usually found on Terminal blocks (two holes instead of one) to connect >female 1/4" push-on connecters. > >I have attached two Jpeg pictures. Attachments don't get forwarded through the list but that's okay. Rivets are fine too but let's take care lest folks begin to worry about solder as a structural material. With a tensile strength on the order of 3Kpsi or better, likelihood of anyone pulling the fast-on tabs from their B&C fabricated ground bus is very remote. Bob . . .


    Message 25


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    Time: 06:32:20 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: battery / alternator switch
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 01:50 PM 2/9/2004 -0600, you wrote: >--> AeroElectric-List message posted by: "Alex Peterson" ><alexpeterson@usjet.net> > > >I like the fact that I get 4 horsepower back at > > cruise RPM that the Vacuum pump stole. > > > >Four HP?!? That sounds extremely high (or maybe the air compressor >marketing folks at Sears got ahold of it!). Just to put things in >perspective, a 100 amp, 14 volt alternator would take just a bit more >than two horsepower. In the case of the vacuum pump, where would four >horsepower go? If the vacuum pump is truly taking four horses, the >power has to go somewhere, either doing work (spinning gryos) or >dissipating in the form of heat. The gyros' power requirements are >something near zero, so everything else would be heat. Four horses are >about one eighth as much heat as my home furnace puts out (about >10000btu/hr vs 80000btu/hr). I suspect fractional hp is closer. I think you're right. Wonder if the decimal place didn't get moved. 0.4 Hp sounds just about right! Bob . . .


    Message 26


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    Time: 07:28:30 PM PST US
    From: "Dale Martin" <niceez@cableone.net>
    Subject: Re: battery / alternator switch
    --> AeroElectric-List message posted by: "Dale Martin" <niceez@cableone.net> Seems like Wayne Blackler has one with the tabs coming off in his tool box. Each to his own I guess. Dale Martin Lewiston, ID LEZ-235 ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> Subject: Re: AeroElectric-List: battery / alternator switch > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> > > At 11:54 AM 2/9/2004 -0800, you wrote: > >--> AeroElectric-List message posted by: "Dale Martin" <niceez@cableone.net> > > > >Bob asks, > > > > >One thing I found amazing is how many different places I had ground wires > > >terminating. I built my own ground bus only because the ones from B&C do > > >not appear to be mechanically attached to the brass . . . > > > > How so? > > > >Mine are riveted on and then soldered. It is the type of -push on tabs -two > >way, usually found on Terminal blocks (two holes instead of one) to connect > >female 1/4" push-on connecters. > > > >I have attached two Jpeg pictures. > > Attachments don't get forwarded through the list > but that's okay. Rivets are fine too but let's take > care lest folks begin to worry about solder as a structural > material. With a tensile strength on the order of 3Kpsi or > better, likelihood of anyone pulling the fast-on tabs from > their B&C fabricated ground bus is very remote. > > Bob . . . > >


    Message 27


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    Time: 07:43:18 PM PST US
    From: Jerzy Krasinski <krasinski@direcway.com>
    Subject: Re: Capacitive Fuel Gauges
    --> AeroElectric-List message posted by: Jerzy Krasinski <krasinski@direcway.com> I messed around with Jim Weir circuit, but finally I gave up and I made it using a circuit commonly used as a converter changing volmeter into capacitance meter. Such a circuit is much simpler, it uses a popular double timer (556?) and an op amp. Capacitance of my 1 yard long probes made of 1/2 and 1/4 tubes is around 114 pF, which I measured by a digital multimeter as well as by substitution of the probe by a capacitor. Unfortunately, making such a system requires some tinkering and adjusting the circuit to get proper readings. You must also have some basic electronic instruments. Jerzy Mark Steitle wrote: >--> AeroElectric-List message posted by: Mark Steitle <msteitle@mail.utexas.edu> > >Bob, >I have a pair of 6 ft. Electronics International tube type capacitive fuel >level probes and would like to build my own fuel level circuit(s) to use >with these senders. I have a Westach 0-5v dual fuel gauge that I would >also like to use. A series of articles were printed in Kitplanes magazine >in mid 2000 describing how to build a CD type circuit >(http://www.rst-engr.com/kitplanes/index.htm), but it used two flat plates >as the sender. Do you know if the "Jim Weir" capacitive fuel level design >should work with these probes. Is there an easy way to determine the >capacitance of these probes? > >Thank you for sharing your knowledge and wisdom with the OBAM community. >Mark S. > > > >


    Message 28


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    Time: 10:24:37 PM PST US
    From: f1rocket@telus.net
    Subject: Hidden antenna
    --> AeroElectric-List message posted by: f1rocket@telus.net Has anyone out there uses the "Advanced Aircraft Electronics High Gail Aircraft Antenna Systems" available at AS$? Esspecially the transponder antenna looks interesting. Regards, Jeff


    Message 29


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    Time: 10:26:17 PM PST US
    From: "hollandm" <hollandm@pacbell.net>
    Subject: Compass shielding
    --> AeroElectric-List message posted by: "hollandm" <hollandm@pacbell.net> I'm getting interference between an electric turn coordinator and a compass (about 2 degrees). Before I start moving things around I was wondering if it would be possible to shield the compass by surrounding it with some copper screening or the like, sort of mu-metal chamber approach. Has anyone tried this and if so did it work? Thanks




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