AeroElectric-List Digest Archive

Sun 02/15/04


Total Messages Posted: 10



Today's Message Index:
----------------------
 
     1. 05:19 AM - Re: Sequential turn signals...OFF TOPIC (Trampas)
     2. 05:41 AM - Re: special progressive (Chad Robinson)
     3. 08:25 AM - Re: Load dump issues (Paul Messinger)
     4. 01:35 PM - Re: special progressive (flmike)
     5. 03:44 PM - Radio headset noise (Scott Hersha)
     6. 03:44 PM - headset noise (Scott Hersha)
     7. 07:27 PM - Re: Mag Headings (Speedy11@aol.com)
     8. 08:20 PM - Re: Toggle switches (Speedy11@aol.com)
     9. 08:28 PM - Contactor replacement (Speedy11@aol.com)
    10. 11:24 PM - Antw: Re: round transponder recommendations (Alfred Buess)
 
 
 


Message 1


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    Time: 05:19:11 AM PST US
    From: "Trampas" <tstern@nc.rr.com>
    Subject: Sequential turn signals...OFF TOPIC
    --> AeroElectric-List message posted by: "Trampas" <tstern@nc.rr.com> You can do it with two 555 timers. What happens is when the turn signal wire is activated, the first light is lit and the first 555 timer starts, when it times out the second light is lit and the second 555 timer starts, then when it times out the third light is lit. This is assuming the turn signal currently has a long enough "on" time. If it does not then, you can use another 555 as a flasher, which would enable you to set your on to off time. Personally, however, I would not use 555 timers, as that it is complicated. Instead I would use a cheap Microcontroller like the PIC. These microcontroller are almost as cheap as a 555 timer and gives you lots more flexibility. Regards, Trampas Stern -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Chris Adkins Subject: AeroElectric-List: Sequential turn signals...OFF TOPIC --> AeroElectric-List message posted by: "Chris Adkins" <ccadkins@adelphia.net> I know, I know...this is TOTALLY off subject...BUT... What are all the "kiddies" using to pull off the "sequential turn signals" trick on their cars? I can remember the days when the only way to do it was with a geared dc motor driving a little cam which depressed some reed switches. I'm sure it's much more elegant than that NOW, and I'm just wondering if any of you guys know how it's done! (BTW, I have selfish reasons too...I want them on my '88 Buick Reatta, but don't wanna' pay $59 for the kit on Ebay). Chris


    Message 2


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    Time: 05:41:49 AM PST US
    From: Chad Robinson <crobinson@rfgonline.com>
    Subject: Re: special progressive
    --> AeroElectric-List message posted by: Chad Robinson <crobinson@rfgonline.com> Troy Scott wrote: > --> AeroElectric-List message posted by: "Troy Scott" <tscott1217@bellsouth.net> > > Gentlemen, > > Is there a three-position progressive switch made so the upper two positions > are progressive, but the bottom position is only on when the switch is in > the bottom position? Like this: > Top Position: middle and upper positions on > Middle position: only the middle position is on > Bottom position: only the bottom position is on I haven't seen one, but you can make it yourself with a SP3T or DP3T switch and a diode. Just put a diode between the top and middle position connectors with the band on the diode toward the middle connection. In the top position the diode will allow current to flow to both the top and middle wires. In the middle position the middle will be on, but the diode will block current from flowing to the top. And the bottom is the bottom. A Schottky diode of reasonable size is probably a wise idea if you plan to run any significant current from the MIDDLE position - the devices on the top and bottom don't affect this need. Regards, Chad


    Message 3


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    Time: 08:25:19 AM PST US
    From: "Paul Messinger" <paulm@olypen.com>
    Subject: Re: Load dump issues
    --> AeroElectric-List message posted by: "Paul Messinger" <paulm@olypen.com> George has made general comments and I am sure at least some of us would be interested in specific test results. I am NOT questioning what he has said, but I am interested in what he has tried that did not work. As for Jerry's comments consider the following. First I agree the use of a single 1,500W TVS is not enough for worst case load dump control, but the 5,000W units seem to be adequate (at least in terms of the TVS power rating) for a 50A single event load dump (and it is a single event dump producing a high voltage pulse that we are concerned with) Any long duration event is taken care of with the OVP unit. Thus the TVS and OVP devices work in combination to prevent systems damage from over voltage. I have tested 1,500 watt units and verified that they can load clamp 10 amps long enough to blow a 5 amp circuit breaker (much longer that a load dump event). Not sure all mfgrs of similar devices will do this but after 10 tests of the same part no damage or change in part charactericts were noted. A load dump event is NOT a failure of the alternator. Unlike the HI voltage from a failed regulator that is controlled by the OVP unit. Load dump is the result of: operator, circuit design, or contactor failure that allows the alternator to become suddenly unloaded. Operator error can be reduced with locking lever switches etc. Circuit design can prevent operator error but introduces other issues. Contactor failure is something that can happen and this is where something needs to be done so a single failure does not cause another failure. First failure is the contactor failing. The next failure is an uncontrolled load dump that damages one or more of the following devices, Alternator diodes, alternator regulator, and or avionics etc. on the connected busses in the aircraft. No single failure should cause secondary failure, if at all possible, thus the current discussion of load dump control. The TVS diodes are NOT intended to protect long HV events and in the case of long HV events the OVP unit will do the job by disconnecting the alternator in a few ms which is longer than the load dump event and is short enough to prevent damage to the Load dump TVS (in other cases where HV is produced) which reduces the load dump voltages while the OVP unit is disconnecting the alternator. The voltage does increase above the TVS rated voltage as the current increases. For example the 500amp unit designed for load dump I have mentioned has a voltage well over 50V during peak current conditions. While this is far less that a non-clamped voltage its too high for our equipment. So while the regulator in the alternator and the alternator diodes are protected our avionics are not. This is because the load dump condition passes thru the "B" lead to the main bus before the contactor in the "B" lead releases from the OVP device, for internal regulators, and removing field power on external regulators. As the load dump energy is already in the alternator and must go somewhere additional protection is needed. 5kw 18v TVS units are available and are rated at over 150 amp single event pulse. So perhaps putting several units in parallel is a practical solution. I agree that this is best done with matched devices but consider the following. The real conservative person decides that 3 units in parallel with be enough. Also for this discussion that the current being shunted by each unit has a current to voltage increase of 1V for every 10 amps of shunt current. These are not real values but used to make my point. So clamp voltage for each unit is assumed to be 18V, 19V, and 20V for the units. The first unit sees the load sump and starts clamping at 18v. As the load current voltage gets to 19v (10 amps) the second unit starts clamping. As the voltage still increases the third unit starts clamping. Now at 21V the first unit is clamping 30 amps, the second unit is clamping 20 amps and the third unit is clamping 10 amps and the bus voltage is clamped at 21v for a 60 amp load. No matching of devices was needed in the above example with available tolerance units. Use of an adjustable current limited power supply would allow matching at a current of say 1-10 amps which is within the current rating depending on the device for steady state currents and only a few seconds is really needed to measure the voltage at the test current. Buying 10 units (at under $1 each) is likely to produce several well matched units so the load sharing is much better than my example above. However the clamped voltage of 21V (in the above example) is higher than the OVP design of perhaps 16V and may be higher that the max rated voltage of the some avionics and either a different approach and or additional protection may be needed. The widely available 1,500w units can be used but will require more units to keep the voltage peak to the desired design limit with current sharing. The preceding is just one solution. However use of TVS devices must be done carefully to consider not just the power pulse rating but the peak suppressed voltage which is device and current dependent. Keeping the BUS voltage under 20V is not easy with a 50a load dump. The large capacitor I mentioned earlier is also a possible alternative IF the selected capacitor is designed for low internal resistance at hi frequency. Again some design is needed to see how well this may work. Paul ----- Original Message ----- From: "Jerzy Krasinski" <krasinski@direcway.com> Subject: Re: AeroElectric-List: Load dump issues > --> AeroElectric-List message posted by: Jerzy Krasinski <krasinski@direcway.com> > > > George Braly wrote: > > >--> AeroElectric-List message posted by: George Braly <gwbraly@gami.com> > > > > > >Bob, > > > >I have done a fair amount of testing a couple of years ago, working with the > >TVS devices, including the larger sized versions. > > > >In my experience, they have not been adequate, alone, to prevent over > >voltage spikes on load dumps, even from smaller alternators. > > > >They help. But I have blown some of them on load dumps. > > > >Regards, George > > > > > > > > > > I am not surprised. Looking at the data for 1500W devices we find the maximum pulse is 1ms at half peak value current. That is much shorter than the expected alternator pulse. > > The non repeatable surge current is listed as 200A for 50 ms. Probably more likely peak current would be around 50A, so that would allow some extension of the pulse length. But that is for a nonrepeatable event. > > That shows that for the alternator full current application they are beaten at the the surge limits. > > Connecting TVS devices in parallel is a waste. Their characteristics differ enough so most of the current will go through one TVS, while others will just hang there. Maybe measuring them and selecting them in very similar bunches would work, but that requires building a nonstandard curve tracer for operation at rather high currents. Probably it can be done in a crude way discharging a capacitor through a few of them in parallel and observing the currents on a multichannel scope. > > One can easy increase the power to 3000W by connecting in series two 6.8V devices. Unfortunately, 6.8V is the lowest voltage TVS I found, and that increases power only by a factor of two. But if in your experiments they failed only sometimes, that factor of two might be everything we need. > > Jerzy


    Message 4


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    Time: 01:35:19 PM PST US
    From: flmike <flmike2001@yahoo.com>
    Subject: Re: special progressive
    --> AeroElectric-List message posted by: flmike <flmike2001@yahoo.com> The C&K 7211 might do what you want. It is a miniature toggle though. Mike __________________________________ http://taxes.yahoo.com/filing.html


    Message 5


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    Time: 03:44:12 PM PST US
    From: "Scott Hersha" <shersha@fuse.net>
    Subject: Radio headset noise
    --> AeroElectric-List message posted by: "Scott Hersha" <shersha@fuse.net> I've been working on eliminating noise in my headset, and here's what I found. I have a new RV-6 and I'm using the DC laodcenter bus system with the backup battery bus option. I had noise from my strobes, fuel pump, an alternator hum, and a low level hum from most anything that you turned on. This could be heard clearly using a noise canceling headset, not so clearly (except the strobe noise) using a passive headset. I built 3 noise filters described by Bob Nuchols on his site, two for my two strobe power supplies, and one for my audio panel amp, which I built myself using Radio Shack parts. I was able to determine most of the noise was coming from my bus, and not being picked up on my antenna systems(I have 2 COM radios). I installed the filters on the strobes first and I noticed a reduction in strobe noise. I could still hear it, but it wasn't as harsh. Then I installed the third filter on my audio amp and it became very silent. There is virtually zero noise. T! he only problem is there is very little volume left from my COM radio. With the volume all the way up at max, I can barely hear it. The question I have for anyone out there and Bob when he gets back is, would a smaller capacitor in the filter prevent losing so much gain on my radio? The plans Bob wrote call for a 10uf capacitor to be used with the inductor coil, but the kit from Radio Shack came with a 220uf capacitor. Will that have an affect on radio volume? I probably need to make another one with a smaller capacitor or maybe connect the filter to my radio/intercom instead of the audio amp. Looking for advice. > Scott Hersha >


    Message 6


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    Time: 03:44:54 PM PST US
    From: "Scott Hersha" <shersha@fuse.net>
    Subject: headset noise
    --> AeroElectric-List message posted by: "Scott Hersha" <shersha@fuse.net> I bought an alternator filter/capacitor from Aircraft Spruce. It was kind of expensive, about $39.00, but it worked for me. > Scott Hersha >


    Message 7


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    Time: 07:27:12 PM PST US
    From: Speedy11@aol.com
    Subject: Re: Mag Headings
    --> AeroElectric-List message posted by: Speedy11@aol.com Okay, niceez, you've launched two unprovoked attacks on me so I intend to stand up for myself and, in the future, ask you to use restraint in your attacks. All of my comments here are in reference to your post which is shown below. Runway headings do change over time due to changes in the earth's magnetic field. Runway 12 at Houston's Hobby Airport has a mag heading of 129. When you say you don't like my method that is non-compliance with IFR and VFR regulations, I have no idea what "method" of mine you're talking about. I haven't suggested any method. And you can take your condescending tone (you need to look it up yourself so you'll remember it next time and I won't have to be bothered with you again) and shove it.. I haven't read any suggestions on this list that pilots should depend 100% on GPS for navigation. Personally, I will not permit students to use GPS until after their checkride. Then I will teach GPS. Since I charge nothing for instruction, I'm not just trying to gouge students for more money. I believe GPS is an aid to navigation that is incredibly valuable, but it is one which must be expendable. I missed your point (assuming there was one) when you pointed out that the DC-9 had a reverse view mag compass. Perhaps you're giving an example of required equipment. It was good to hear the gospel according to the Canard-Aviators group. I'd like to talk to the controllers in the group. I've never heard of a controller giving two headings and then, if upset, tell a pilot to "get lost," in so many words. Dale, you attempt to talk like an expert - in something - but I'm not convinced. I don't profess to be an expert in aviation, but some of my credentials are listed below. I'd appreciate it if you sent your attacks on me directly to me (speedy11@aol.com) instead of posting them on this list. I am more than willing to debate off list. From now on, if I have something to say to you, I won't use list time, I'll send it directly to you. I apologise to list members for this post, but I'll only turn the other cheek once. Stan Sutterfield, LtC Retired RV-8A Tampa F-4, F-5, F-16, B-737, too many experimental and light aircraft to list CFI In a message dated 2/15/04 2:57:07 AM Eastern Standard Time, aeroelectric-list-digest@matronics.com writes: << Runway headings change with the earth magnetic field and runways headings > are permitted to be off as much as 5. I mean if divisions for runway > headings are every 10 there has to be some room for error. For one I don't > like Speedy11's method and it doesn't comply with regs for VFR or IFR > flight. I won't quote FAR Part 91 as looking it up ourselves is a part of > continuing education we all need and if I were to tell you - you wouldn't > remember it (As now?). > > All Gyro's precess and need correction including Slaved units. Relying on > GPS for sole navigation 100% of the time is nuts and illegal in some cases. > > Further to use the "system" you are required to have the appropriate > equipment on board. I recall an airliner which had the Mag compass behind > both pilots but centered in the airplane and facing forward (not kidding) > and to use it would look up at a mirror to see it. > > We had a similar discussion on the Canard-Aviators group last month about > GPS ground track verses mag heading and the current and ex-ATC controls in > the group spoke up and said if you turned to a heading and the controller > didn't like he would add more correction to your course and if it upset > him/her you would here - "Flight advisories/following is canceled - squawk > VFR - Good day" >>


    Message 8


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    Time: 08:20:54 PM PST US
    From: Speedy11@aol.com
    Subject: Re: Toggle switches
    --> AeroElectric-List message posted by: Speedy11@aol.com Eric, I've been looking for the F-16 toggle switch guards. But I can't afford those prices! Guess I could make my own. They are so simple and lightweight I'm surprised someone (like you) hasn't been producing them. I'll take a look at your other switches. Stan In a message dated 2/15/04 2:57:07 AM Eastern Standard Time, aeroelectric-list-digest@matronics.com writes: << By the way--I used to sell F-16 V-max toggle switch guards on my website. I was buying them at $3.00 each. Then the wholesale price went to $40 each with a minimum buy of 50 pcs. One piece wholesale price $130. They hand paint them in France...I was told. M'aidez! By the way2--I had in my hands an actual real genuine (titanium) Space Shuttle Switch Guard, thanks to Historic Space Systems (www.space1.com) and with the magic of CNC and the original Rockwell blueprints they are on my website too (in hard anodized aluminum). >>


    Message 9


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    Time: 08:28:26 PM PST US
    From: Speedy11@aol.com
    Subject: Contactor replacement
    --> AeroElectric-List message posted by: Speedy11@aol.com Eric, What is the status of your 1280 Peak Amp Contactor "Powerlink". Still in testing, it will soon eliminate 5 pounds of those big hand-grenade-sized contactors.? Stan Sutterfield


    Message 10


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    Time: 11:24:45 PM PST US
    From: "Alfred Buess" <Alfred.Buess@shl.bfh.ch>
    Subject: Re: round transponder recommendations
    --> AeroElectric-List message posted by: "Alfred Buess" <Alfred.Buess@shl.bfh.ch> There is an other option available: TRT600 or TRT800 from Filser. Not cheap, but Mode S capable (will soon be mandatory in Europe!) and integrated blind encoder. Have a look at http://www.filser.de/ Alfred Buess >>> richard@riley.net 02/14 3:28 >>> --> AeroElectric-List message posted by: richard@riley.net At 07:15 PM 2/13/04 -0600, AI Nut wrote: >--> AeroElectric-List message posted by: "AI Nut" <ainut@earthlink.net> > >Anyone have a recommendation for a round transponder to fit into the panel? >Cheap is good! >I've heard some bad news about the one from Austraila. The only other one is the Becker.




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