AeroElectric-List Digest Archive

Sun 07/11/04


Total Messages Posted: 9



Today's Message Index:
----------------------
 
     1. 08:40 AM - Narco indicator to-from is backwards?? (Hal / Carol Kempthorne)
     2. 08:41 AM - Re: Re: AeroElectric-List Digest: 6 Msgs - 07/09/04 (Joel Harding)
     3. 10:02 AM - Avionics master switch (david caswell)
     4. 10:50 AM - Voltage cruising (Fergus Kyle)
     5. 03:36 PM - Re: Avionics master switch (Fiveonepw@aol.com)
     6. 06:46 PM - Grounds - XM (David Schaefer)
     7. 08:25 PM - [ Dennis Johnson ] : New Email List Photo Share Available! (Email List Photo Shares)
     8. 08:58 PM - Load Dump report status. (Paul Messinger)
     9. 10:01 PM - Re: Load Dump report status. (Ed Anderson)
 
 
 


Message 1


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    Time: 08:40:19 AM PST US
    From: Hal / Carol Kempthorne <kempthornes@earthlink.net>
    Subject: Narco indicator to-from is backwards??
    --> AeroElectric-List message posted by: Hal / Carol Kempthorne <kempthornes@earthlink.net> Hi all, I installed a Narco VOR unit in my RV6a. Model is Nav 824 and the indicator is an ID-824. Cable I made up is pretty simple. All works fine except TO - FROM flag triangle is backwards. If I am south of the station and I set the indicator on 360, the triangle points down. Backwards. I can't even see how wiring it wrong could cause this effect. But what could? hal


    Message 2


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    Time: 08:41:54 AM PST US
    From: Joel Harding <cajole76@ispwest.com>
    Subject: Re: AeroElectric-List Digest: 6 Msgs - 07/09/04
    --> AeroElectric-List message posted by: Joel Harding <cajole76@ispwest.com> Stan, I ended up putting a shunt in the line from the alternator to the starter contactor and another in the line from the essential bus switch to the essential bus. I put a shunt switch between both of those and the E I volt/amp meter. Overkill..... probably, but I can tell how hard the alternator is working, and also how fast I'm pulling down the battery, if the alternator quits. I have a B & C alternator, so that will probably never happen, but I just like a lot of numbers to look at. If you are interested, I can send you a thoroughly confusing diagram of what I ended up with. Joel Harding #80004 Closing in on the big event. On Jul 10, 2004, at 11:48 AM, Speedy11@aol.com wrote: > --> AeroElectric-List message posted by: Speedy11@aol.com > > In a message dated 7/10/2004 2:56:42 AM Eastern Standard Time, > aeroelectric-list-digest@matronics.com writes: > How about reading from numerous locations with a selector switch? > I'd like > to read volts and amps from several locations such as battery 1, > battery 2, > alternator 1, alternator 2, main bus, ess bus, etc. Can I assume > that is > not terribly difficult to do? > Stan Sutterfield > > > Good Evening Stan, > > This is a different Bob! > > Unless you have a diode in the circuit that will drop the voltage, or > some > other method of isolating the system to be checked from the rest of the > system, it should read the same everywhere. > > I suppose there could be some trouble shooting capability by using > pick ups > at various points around the system. However, as long as the wiring is > properly done and in good condition, all voltages will read the same. > > Happy Skies, > > Old Bob > Different Bob, > Thanks for your reply. I don't want to sound like I'm trying to build > a whiz > bang commercial jet, but in the commercial jets we can select various > points > in the electrical system such as generator 1, generator 2, APU > generator, > battery, battery bus, standby bus, etc., and each selection indicates > what the > volts/amps are at that particular point. For example, one can select > generator 1 > and read the output - I guess much like a meter I might use in my shop > to > check electricity. It seems as though such a setup could be useful for > troubleshooting and for general monitoring of the system. How does > one "sample" the > electricity at several locations? > Stan Sutterfield > > > _- > ======================================================================= > _- > ======================================================================= > _- > ======================================================================= > _- > ======================================================================= > > > >


    Message 3


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    Time: 10:02:45 AM PST US
    From: david caswell <davidbcaswell@yahoo.com>
    Subject: Avionics master switch
    --> AeroElectric-List message posted by: david caswell <davidbcaswell@yahoo.com> I'm in process of putting together electrics for an RV-7. I'm using the "Z-11" schematic. My concerns are two: 1) I'm accustomed to flying conventional planes with an Avionics Master that is required to be turned off when starting the motor. I don't see any provision for that in the schematic. I'm using a starter button and it seems that the avionics would be on when the engine is being cranked. Is this a problem? 2) On the essential bus, (in the event of alternator failure) I would like to include the engine instruments with a switch to allow me to turn them on and off so that I can monitor them periodically. Is that possible, and if so, what is the best way to do that?


    Message 4


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    Time: 10:50:57 AM PST US
    From: "Fergus Kyle" <VE3LVO@rac.ca>
    Subject: Voltage cruising
    --> AeroElectric-List message posted by: "Fergus Kyle" <VE3LVO@rac.ca> """ Time: 11:15:39 AM PST US From: BobsV35B@aol.com Subject: Re: AeroElectric-List: Re: AeroElectric-List Digest: 6 Msgs - 07/09/04 In a message dated 7/10/04 12:49:47 PM Central Daylight Time, Speedy11@aol.com writes: I guess much like a meter I might use in my shop to check electricity. It seems as though such a setup could be useful for troubleshooting and for general monitoring of the system. How does one "sample" the electricity at several locations? Good Afternoon Stan, I think you will find that it is relatively easy to wire up a load meter to check the voltage and current flow from various sources, but you can only check voltage when the sources of voltage are isolated. Not sure what kind of Commercial Jets you are flying, but all the ones I flew required that we isolate the systems to be able to check available voltage. As long as they are all hooked to the system, all voltages will be the same other than for those cases where an intentional voltage dropping device is built into the system. However, the ammeter will show the loads that each source is putting out or receiving as the case may be. Somewhere in the recesses of my ancient mind, I do recall that the 737 had "break before make" switches so that various systems could be isolated. Most other commercial aircraft I flew fed everything to the same primary busses and that made them all read the voltage of the highest voltage source. Remember all the paralleling problems on the 707/720 and 727? I suppose as long as you kept one side isolated from the other, the voltage could be checked. Seems like there was some of that capability on a few of the other jet transports I flew. It's been a while!! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator""" Cheers, ....am in full accord with 'Old Bob' on the topic, with the proviso that my experience (DC3 - L1011) was that little was learned from gauging voltage throughout the system unless: [1] You knew all recesses of the circuitry intimately (I never could); [2] There was a reason to plumb these corners (we read them all into the log every hour on the Connie, and who would ever find time to read twenty logs a day), i.e: it was forensic, and [3] We only learned something during an electrical fire when chasing up an electrical circuit helped eliminate the cause. Old Bob will confirm we spent hours practising turning everything off and then back on, one unit at a time or words to that effect. .......never found one cause that way because the stink gave away the cause minutes earlier - that's experience from four fires enroute, and usually halfway across some ocean or other. Does a relatively simple homebuilt call for such dedication? maybe. Ferg Europa A064


    Message 5


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    Time: 03:36:48 PM PST US
    From: Fiveonepw@aol.com
    Subject: Re: Avionics master switch
    --> AeroElectric-List message posted by: Fiveonepw@aol.com In a message dated 07/11/2004 11:03:34 AM Central Standard Time, davidbcaswell@yahoo.com writes: 1) I'm accustomed to flying conventional planes with an Avionics Master that is required to be turned off when starting the motor. I don't see any provision for that in the schematic. I'm using a starter button and it seems that the avionics would be on when the engine is being cranked. Is this a problem? Welcome, David! You must be a recent subscriber as this issue has been discussed ad nauseum since the inception of the Aeroelectric list, but the short answer is that if you install typical avionics, they are normally built to a standard which should make voltage transients encountered during engine cranking a non-event, even though many manufacturers of these goodies will tell you otherwise in their documentation. If you (or the manufacturer) are nervous about having the device energized during engine cranking, simply use the power switch on the device to delay its power-up until after the fan is happily turning. Per Microair's instructions, I leave my comm and xpndr off until engine start as reflected on my checklists, but my engine instrumentation (EIS) is wired direct (blessed by Grand Rapids) . The whole philosophy here is to KISS and use the absolute minimum components necessary to make the bells ring and whistles blow. Not having a separate avionics bus helps achieve this. (p.s.- you AREN'T building a conventional airplane, so why do it that way? The fact you are here proves you think you can do better!!) 2) On the essential bus, (in the event of alternator failure) I would like to include the engine instruments with a switch to allow me to turn them on and off so that I can monitor them periodically. Is that possible, and if so, what is the best way to do that? Normally engine instrumentation is pretty low-draw stuff. The whole trick to E-bus usage is to determine the maximum current needed by whatever you want on it (preferably important stuff like engine instruments!) and size your battery accordingly. For example, I have my comm, xpndr, engine monitor, EFIS system (PCFlight Systems + power to 2 PDAs), fuel pump and annunciator- nothing here sucks much amps but the comm when transmitting or the fuel pump, neither of which should be needed much in the event of alternator failure- which is the main reason you HAVE an E-bus. My RV-6A has one of them itty-bitty Panasonic 20Ah RG batts, and if the engine cranks and runs long enough to recharge it, (40 amp B&C alternator monitored by Bobs LVWM) I can fly until bingo gas with no sweat, which is the whole idea. You could entertain yourself for daze on end researching this stuff in the archives, or just take Bob's book to heart (you HAVE read the Aeroelectric Connection, haven't you?) and build a perfectly useful, rediculously reliable electric system under his directions. Or build it like the spam folks do and live with that. One signature of Nuckolls (paraphrased) says "If you always do what you always done, you'll always be what you've always been". Gee, I just love that line! 8-) From The PossumWorks in TN Mark - N51PW, 80+ giggling hours & a starter button on my Z-11!


    Message 6


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    Time: 06:46:11 PM PST US
    From: "David Schaefer" <dschaefer1@kc.rr.com>
    Subject: Grounds - XM
    --> AeroElectric-List message posted by: "David Schaefer" <dschaefer1@kc.rr.com> Bob ... Checked my XM installation today. Separate ground, but a shared power run with the headsets. The XM power supply is truly the culprit of the high-pitched noise in the headphones. Any idea where I can get a "quiet' 6 volt power supply? I need 12 volts in and 6 out. Otherwise the aircraft is quiet as a stone. Running all those 'home-run' grounds worked just as advertised!! Regards, David -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Robert L. Nuckolls, III Subject: Re: AeroElectric-List: Grounds --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 08:51 AM 7/9/2004 -0700, you wrote: >--> AeroElectric-List message posted by: "Mickey Billings" <mbilli@cox.net> > >I am getting ready to begin the wiring on our RV7 and do not completely >understand grounds. As of this date I have heard of 3 types: > >1. Airframe which I think I understand. >2. (and here is where the confusion comes in) Avionics ground....is this >isolated from the airframe? >3. Battery ground...is this different from the Airframe ground and the >Avionics ground? > >I believe the Battery ground and Avionics ground are one in the same but not >sure. Can anyone clear up this subject for me.....Thanks! Is this purely an academic question or are you working on a particular airplane? If a particular airplane, what kind and where do you want to install your battery? You might review the ground architecture drawings in Appendix Z to the AeroElectric Connection which you can download from: http://www.aeroelectric.com/articles/Rev10/z10.pdf Check out figure Z-15 (two sheets). In general, airframe grounds are made to any convenient metallic structure. Recommend you limit real airframe grounding to remotely mounted, non-victim/non-antagonist products like landing lights, nav lights, pitot heaters, etc. Figure Z-15 will show a firewall mounted, single point ground where all other things can come together to avoid introduction of noises into potential victim systems by potential antagonist systems. The single point firewall ground eliminates potential for any and all "ground loops". Power distribution diagrams published in appendix-z use the convention G1 = crankcase ground, G2 = firewall ground (fwd), G3 = firewall ground (aft side) and LCL for local airframe ground were applicable. Bob . . . ----------------------------------------- ( Experience and common sense cannot be ) ( replaced with policy and procedures. ) ( R. L. Nuckolls III ) -----------------------------------------


    Message 7


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    Time: 08:25:26 PM PST US
    Subject: [ Dennis Johnson ] : New Email List Photo Share Available!
    From: Email List Photo Shares <pictures@matronics.com>
    --> AeroElectric-List message posted by: Email List Photo Shares <pictures@matronics.com> A new Email List Photo Share is available: Poster: Dennis Johnson <pinetownd@volcano.net> Subject: Revised Starter/Mag Switches http://www.matronics.com/photoshare/pinetownd@volcano.net.07.11.2004/index.html o Main Photo Share Index http://www.matronics.com/photoshare o Submitting a Photo Share If you wish to submit a Photo Share of your own, please include the following information along with your email message and files: 1) Email List or Lists that they are related to: 2) Your Full Name: 3) Your Email Address: 4) One line Subject description: 5) Multi-line, multi-paragraph description of topic: 6) One-line Description of each photo or file: Email the information above and your files and photos to: pictures@matronics.com


    Message 8


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    Time: 08:58:03 PM PST US
    From: "Paul Messinger" <paulm@olypen.com>
    Subject: Load Dump report status.
    --> AeroElectric-List message posted by: "Paul Messinger" <paulm@olypen.com> We are in the last stages of the report. What started out to be a simple test of alternator load dump has turned out to be a huge time sink for us. One estimated week has expanded into over three months. In building the test simulator it was decided to use a simplified test circuit that contained the essentials of a basic aircraft electrical system using parts likely to be used by many builders. Contactors from Wicks or ACFT Spruce etc. Bob's OVP per "the do it your self version", both the popular Panasonic Type 12v 18 ah battery as well as the Odyssey PC625 that were lying around and not to be used in flight. There were problems from the start that needed to be sorted out before the initial Alternator load dumps could be characterized. While load dump is well known its surprising how different it's defined, based on who is defining it. There is a factor of ten in the magnitude of the dump pulse in the different literature. Thanks to Bob, we have a copy of DO-160 to review and apply to our testing. Perhaps surprising there are short comings in this document. We also decided that to only point out designs or devices that did not meet our expectations was not enough. We decided that an a solution needed to be designed and tested so anyone wanting to follow the test results and suggested changes could have a really available alternative solution. There were no "grounding before next flight" problems discovered but there are some design changes suggested to improve the reliability of the electrical system. We have dozens of tests and several hundred scope pictures etc to sort thru to provide all the needed documentation to understand the tests and the test results. This report in being written in a format that is intended to reduce the electronics background needed to understand the test and test results. The tests and test results are presented as facts and have been repeatable over the entire duration of the testing process from start to some done today. Comments about the significance of the test results are informed opinion, as are the recommended solutions. We will limit solutions to one or more readily available ones and not leave a problem without a solution. The main reason for the test duration is the need to design and test a solution to a problem. Clearly all aircraft electrical needs are different from say an VFR non electric engine to an IFR electrically dependent engine. The specific design of these systems is beyond the scope of this effort. There is a common core of any system consisting of the alternator, main bus, and battery and that is what we limited the study to. The report will be posted on the web shortly after the end of OSH 2004. I plan to make the trip there as do others on the list and we want to be around to reply to comments on the report. Paul


    Message 9


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    Time: 10:01:09 PM PST US
    From: "Ed Anderson" <eanderson@carolina.rr.com>
    Subject: Re: Load Dump report status.
    --> AeroElectric-List message posted by: "Ed Anderson" <eanderson@carolina.rr.com> Great to hear, Paul. Looking forward to the results of all your work. Undoubtedly will enhance the safety factor for those of use who fly "all-electric" aircraft. Ed Ed Anderson RV-6A N494BW Rotary Powered Matthews, NC ----- Original Message ----- From: "Paul Messinger" <paulm@olypen.com> Subject: AeroElectric-List: Load Dump report status. > --> AeroElectric-List message posted by: "Paul Messinger" <paulm@olypen.com> > > We are in the last stages of the report. > > What started out to be a simple test of alternator load dump has turned out > to be a huge time sink for us. One estimated week has expanded into over > three months. > > In building the test simulator it was decided to use a simplified test > circuit that contained the essentials of a basic aircraft electrical system > using parts likely to be used by many builders. Contactors from Wicks or > ACFT Spruce etc. Bob's OVP per "the do it your self version", both the > popular Panasonic Type 12v 18 ah battery as well as the Odyssey PC625 that > were lying around and not to be used in flight. > > There were problems from the start that needed to be sorted out before the > initial Alternator load dumps could be characterized. > > While load dump is well known its surprising how different it's defined, > based on who is defining it. There is a factor of ten in the magnitude of > the dump pulse in the different literature. > > Thanks to Bob, we have a copy of DO-160 to review and apply to our testing. > Perhaps surprising there are short comings in this document. > > We also decided that to only point out designs or devices that did not meet > our expectations was not enough. We decided that an a solution needed to be > designed and tested so anyone wanting to follow the test results and > suggested changes could have a really available alternative solution. > > There were no "grounding before next flight" problems discovered but there > are some design changes suggested to improve the reliability of the > electrical system. > > We have dozens of tests and several hundred scope pictures etc to sort thru > to provide all the needed documentation to understand the tests and the test > results. This report in being written in a format that is intended to reduce > the electronics background needed to understand the test and test results. > > The tests and test results are presented as facts and have been repeatable > over the entire duration of the testing process from start to some done > today. > > Comments about the significance of the test results are informed opinion, as > are the recommended solutions. We will limit solutions to one or more > readily available ones and not leave a problem without a solution. The main > reason for the test duration is the need to design and test a solution to a > problem. > > Clearly all aircraft electrical needs are different from say an VFR non > electric engine to an IFR electrically dependent engine. The specific design > of these systems is beyond the scope of this effort. There is a common core > of any system consisting of the alternator, main bus, and battery and that > is what we limited the study to. > > The report will be posted on the web shortly after the end of OSH 2004. I > plan to make the trip there as do others on the list and we want to be > around to reply to comments on the report. > > Paul > >




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