AeroElectric-List Digest Archive

Tue 08/24/04


Total Messages Posted: 28



Today's Message Index:
----------------------
 
     1. 05:25 AM - Simplification (Gary Casey)
     2. 06:56 AM - Fuse Holders and Bus diodes (Bryan Flood)
     3. 07:22 AM - Male Fast-on Terminals (Mark Banus)
     4. 07:26 AM - Re: Simplification (Robert L. Nuckolls, III)
     5. 07:33 AM - Re: Re: incident with fuse holder (Robert L. Nuckolls, III)
     6. 07:38 AM - Re: Starting Problem (Robert L. Nuckolls, III)
     7. 07:47 AM - Re: Male Fast-on Terminals (Bruce Gray)
     8. 08:42 AM - Re: Simplification (David Carter)
     9. 08:50 AM - Re: Warning light on SD-8 installation (McFarland, Randy)
    10. 08:56 AM - Re: strobe control box mount (Bobby Hester)
    11. 11:25 AM - Locking female fast on source needed (Charlie Kuss)
    12. 12:26 PM - Re: strobe control box mount (Dan Checkoway)
    13. 12:29 PM - Re: Locking female fast on source needed (Tammy and Mike Salzman)
    14. 12:37 PM - Re: Locking female fast on source needed (John D. Heath)
    15. 01:24 PM - Fw: [FlyRotary] Re: Joining thermocouple extension leads (David Carter)
    16. 02:02 PM - Re: Locking female fast on source needed (Charlie Kuss)
    17. 02:02 PM - Re: Fuse Holders and Bus diodes (Robert L. Nuckolls, III)
    18. 02:56 PM - Re: Fw: [FlyRotary] Re: Joining thermocouple extension leads (Matt Prather)
    19. 02:57 PM - Re: Fw: [FlyRotary] Re: Joining thermocouple extension leads (Trampas)
    20. 03:30 PM - Re: Locking female fast on source needed (David Carter)
    21. 04:42 PM - Simplified Z-13 elec sys- eliminate starter contactor & PM Alternator switch (David Carter)
    22. 04:58 PM - Re: OV protection for PM alternators (David Carter)
    23. 05:16 PM - Re: Locking female fast on source needed (Charlie Kuss)
    24. 06:05 PM - Re: Locking female fast on source needed (David Carter)
    25. 07:18 PM - 220 Ohm Resistors? (Malcolm Thomson)
    26. 07:34 PM - Re: Locking female fast on source needed.....(Long) (John D. Heath)
    27. 07:53 PM - Re: Wire terminals (royt.or@netzero.com)
    28. 08:32 PM - Quickie Electronics (jcrain2@juno.com)
 
 
 


Message 1


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    Time: 05:25:09 AM PST US
    From: "Gary Casey" <glcasey@adelphia.net>
    Subject: Simplification
    --> AeroElectric-List message posted by: "Gary Casey" <glcasey@adelphia.net> I would like to get opinions on 3 ideas I have gleaned from this list and other sources, all aimed at reducing complexity and increasing reliability: 1. Manual master switch - The battery will be firewall-mounted and the idea is to use a manual battery switch mounted ahead of the firewall and actuated via a "torque" tube and a lever under the instrument panel. It eliminates the potential failure mode of the master relay and should reduce weight a tiny bit. And it eliminates several wires and connections. 2. "contactor-less" starter. By using one of the lightweight solenoid-engaged starters I can energize the solenoid with a simple momentary-contact switch rated at the appropriate current (I figure a 50-amp rating is adequate). It reduces the number of wires and connections, eliminates one of the contactors and should improve reliability while reducing weight. The system is identical in concept to all automotive starts, but a redundant way to shut off the starter is still there with the master switch. 3. Eliminate the alternator switch entirely. The alternator will be powered directly from the main bus through a pullable circuit breaker. The breaker can be used to shut off the alternator if the need arises, but normally the alternator will be powered all the time the master is on. I see no need for a switch - in 25 years of flying the only time I've turned the alternator off is when on the ground using the battery to power things for diagnostic purposes. I think by incorporating all three of these ideas a considerable reduction in wiring complexity can be realized and I see no downside. Any opinions out there? Gary Casey Lancair ES


    Message 2


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    Time: 06:56:27 AM PST US
    From: "Bryan Flood" <bryanflood@hotmail.com>
    Subject: Fuse Holders and Bus diodes
    --> AeroElectric-List message posted by: "Bryan Flood" <bryanflood@hotmail.com> Just a quick clarification question... I have the B&C fuse holders in my RV connected by the recomeded diode. The diode is bolted to an aluminum bulkhead. B&C states to not use more that 15 amps per fuse slot. Will I be okay running say 30 to 40 amps total? through one fuse block whith no single fuse larger than 15 amps? And second what is the rating for the diode that connects the busses when it is bolted to a large aluminum heat sink and should it be attached with any speical adhesive to promote heat transfer and increase it's current rating. AND FINALLY... would it help the current rating to hook up two legs of the diode to use two diodes instead of one? Thanks, Bryan http://toolbar.msn.click-url.com/go/onm00200415ave/direct/01/


    Message 3


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    Time: 07:22:29 AM PST US
    From: "Mark Banus" <mbanus@hotmail.com>
    Subject: Male Fast-on Terminals
    --> AeroElectric-List message posted by: "Mark Banus" <mbanus@hotmail.com> I'm looking for Male fast-on terminals that can be attached with solder or crimps. Anyone know where to get them. I've done a search, but no luck. Mark Banus Glasair SIIFT


    Message 4


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    Time: 07:26:17 AM PST US
    From: "Robert L. Nuckolls, III" <rnuckolls@aeroelectric.com>
    Subject: Re: Simplification
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <rnuckolls@aeroelectric.com> At 05:18 AM 8/24/2004 -0700, you wrote: >--> AeroElectric-List message posted by: "Gary Casey" <glcasey@adelphia.net> > >I would like to get opinions on 3 ideas I have gleaned from this list and >other sources, all aimed at reducing complexity and increasing reliability: > >1. Manual master switch - The battery will be firewall-mounted and the idea >is to use a manual battery switch mounted ahead of the firewall and actuated >via a "torque" tube and a lever under the instrument panel. It eliminates >the potential failure mode of the master relay and should reduce weight a >tiny bit. And it eliminates several wires and connections. How many parts are anticipated for the mechanical linkage to the battery switch. Are these more (less) likely to fail than a contactor? Do you plan to have an alternate power path to and endurance bus? How would failure of a battery contactor affect the outcome of any particular mode of flight? >2. "contactor-less" starter. By using one of the lightweight >solenoid-engaged starters I can energize the solenoid with a simple >momentary-contact switch rated at the appropriate current (I figure a 50-amp >rating is adequate). It reduces the number of wires and connections, >eliminates one of the contactors and should improve reliability while >reducing weight. The system is identical in concept to all automotive >starts, but a redundant way to shut off the starter is still there with the >master switch. Lots of builders have gone this route. There are no down-sides that I can deduce. >3. Eliminate the alternator switch entirely. The alternator will be >powered directly from the main bus through a pullable circuit breaker. The >breaker can be used to shut off the alternator if the need arises, but >normally the alternator will be powered all the time the master is on. I >see no need for a switch - in 25 years of flying the only time I've turned >the alternator off is when on the ground using the battery to power things >for diagnostic purposes. > >I think by incorporating all three of these ideas a considerable reduction >in wiring complexity can be realized and I see no downside. Any opinions >out there? The starter circuit is fine. You've eliminated one switch, one contactor and a couple of pieces of wire for a weight savings of less than 1 pound that is offset by the weight and labor to fabricate an operating extension to a battery switch. Looks like weight will be a wash. I'm having trouble deducing any advantages . . . but what you describe will probably function okay. Another thing to consider is what the guy you sell the airplane to is going to think about it. You are, after all, building a LANCAIR. Bob . . . ---


    Message 5


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    Time: 07:33:22 AM PST US
    From: "Robert L. Nuckolls, III" <rnuckolls@aeroelectric.com>
    Subject: Re: incident with fuse holder
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <rnuckolls@aeroelectric.com> At 09:03 AM 8/23/2004 -0700, you wrote: >--> AeroElectric-List message posted by: "Jaye and Scott Jackson" ><jayeandscott@telus.net> > >Gentlemen: > My RV-6 has two fuse blocks, the big one and the smaller one for the >e-bus, as per the Connection manual, and the big fuse block has developed >exactly the symptoms you mention. > Although the smaller fuse block works well, and one side of the larger one >still works fine, every fuse on the other side is loose, and the Fast-On >tabs are also loose. Pushing in on the fuse stops the tab from moving >around, but the fuse block seems to have lost its ability to grip any of the >fuses on the one side, in that wiggling the tab causes the appropriate fuse >to lift up slightly and lose contact. > Hadn't got around to seeing how it's made or what I could do to repair it >yet. >Scott in VAncouveRV-6, >150 hours When no fuse is installed, the output tab of the fuseblock should "float" slightly. If you take one of these things apart, you'll see how the output tab is not held tightly. By the same token, there should be a short service-loop in the wire as it exits the fuseblock and ties into any wire bundles. This feature allows the output connection tab to align with the fuse as it's inserted. Your fuseblock may not be in need of "repair". If you believe it's defective, then return it to the folks you bought it from for replacement. But be aware that all output tabs on all of these devices will "rattle around" a bit when there is no fuse installed and/or no output wire connected. Bob . . . ---


    Message 6


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    Time: 07:38:49 AM PST US
    From: "Robert L. Nuckolls, III" <rnuckolls@aeroelectric.com>
    Subject: Re: Starting Problem
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <rnuckolls@aeroelectric.com> At 11:24 AM 8/23/2004 -0400, you wrote: >--> AeroElectric-List message posted by: <bakerocb@cox.net> > >8/23/2004 > >Extract from a previous posting by Bob Nuckolls > ><<Excellent example of this phenomenon. Another example is the pinion >gear retraction delay experienced by folks who try to wire PM motor >starters from Skytec exactly like the wound field motor starters from B&C. >Voltage generated by the motor during spin-down keeps the pinion gear >engaged for several seconds after the starter button is released.>> > >Hello Bob, Thanks for your response on this subject. My question is Do >only PM motors have this back EMF characteristic during spin-down or is >the characteristic also found in wound field motors? A motor or generator has two basic requirements for functionality: (1) a magnetic field through which (2) wires can move to convert magnetic to motion or motion to electron flow. The PM motor has a fixed field that does not depend on externally applied power. The would field motor loses it's magnetic field when power is removed. >If this back EMF characteristic also exists in wound field motors (my >starter is from B&C) then I will rewire my starting vibrator to provide >its source of electricity from the 12 volt input to the starter contactor >coil. There is a counter-emf generated while the motor is energized and moving and a very small one while it's spinning down but it's a tiny fraction of the voltage generated by a PM motor. I would rewire the starting vibrator to the contactor coil anyhow. Bob . . . ---


    Message 7


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    Time: 07:47:50 AM PST US
    From: "Bruce Gray" <Bruce@glasair.org>
    Subject: Male Fast-on Terminals
    --> AeroElectric-List message posted by: "Bruce Gray" <Bruce@glasair.org> Try http://www.steinair.com/, nice guy. Bruce www.glasair.org -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Mark Banus Subject: AeroElectric-List: Male Fast-on Terminals --> AeroElectric-List message posted by: "Mark Banus" <mbanus@hotmail.com> I'm looking for Male fast-on terminals that can be attached with solder or crimps. Anyone know where to get them. I've done a search, but no luck. Mark Banus Glasair SIIFT == == == ==


    Message 8


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    Time: 08:42:28 AM PST US
    From: "David Carter" <dcarter@datarecall.net>
    Subject: Re: Simplification
    --> AeroElectric-List message posted by: "David Carter" <dcarter@datarecall.net> I like your suggestions. 1. I am already collecting e-mails and websites about manual master switches. I definitely plan to use one. Made that decision several years ago. 2. Starter: I assume you are proposing not to have "main starter cranking current" go through a high current capacity "starter relay" - rather, have the starter motor hard wired to the battery and only have the pilot actuate a lower current switch to energize the relay coil of the relay on the starter that engages the Bendix and also closes the "high current" circuit to the motor from the "hard wired" wire. Do I have that wiring and terminology correct? Then, if the starter ever fails and continues to crank when the starter switch is released, then the Manual Battery Master can be used to kill power to the starter motor. 3. In my very first attempt to tailor Z-13 to eliminate the standard field controlled alternator and make the "2nd alternator" a PM alternator that will be my only/main alternator, I eliminated the alternator switch and wired it so that when the alternator started turning during start and subsequent, as it put out voltage, that voltage was hard-wired to energize the Crowbar Over Voltage relay, to close it and pass alternator output to the DC Master Solenoid (if I remember correctly). - Responses to my request for peer review conviced me that I needed an alternator switch. I believe it was similar to this response to another fellow who wanted "no alternator switch": Bob asked, "Suppose you have smoke in the cockpit and you want to shut down the whole system? How do you do this if the alternator doesn't get controlled by way of the DC PWR MSTR switch? You can turn the battery off, the alternator continues to run self-excited, and smoke continues to roll. The DC PWR MSTR switch isn't a MASTER switch unless you wire it up such that it truly has ultimate control over all power sources in the airplane." (unquote) - Well, like you said, you have your "alternator CB" and I would have my Overvoltage Module's CB (that is supposed to pop if get overvoltage) - you and I can use our respective CBs as a "switch" to turn off the alternator output into the wires of the aircraft. - Bob is correct that we would no longer have a "single switch" control (master switch) to kill DC power when get smoke in cockpit from electrical overheating. We'd have to use two actions: Turn off battery switch and pull an appropriate alternator CB. I think I just talked myself back into going "switchless" for the alternator. - There is the further issue of "self-excited alternators" (PM in my case): The alternator puts out power as long as the engine is turning, unlike a "std" alternator that ceases to put out current if you kill the low-current "field" circuit. (Hope "field" is the correct term.) ____- This almost becomes an issue of "PM vs std alternator" - PMs (& the self-exciting alternators Bob mentions on some Bonanzas) will be putting out voltage and current into any circuit it is connected to, regardless of your "master switch or not" architecture - the alternator is putting out stuff. So, use of PM/self-exciterd alternators requires a "design convention or caveat" that the relay that "interrupts the flow out of the PM alternator" (note, again, we don't "kill the output" - we can only interrupt it or stop it from going very far) must be as close as possible to the alternator, exactly like fat, unprotected wires from the alternator to the battery and from the battery to anything else, need to be as short as possible so there is not a "long" unprotected hot lead. Given compliance with that, and being willing to actuate two things instead of one to kill DC power into the aircraft's electrical ciruits, a "switchless" alterntor ought to be OK. - For myself, that "kill the alternator CB" (regardless of its title or the name on the label) will be positioned right next to the "battery switch" (whether "electrical-to-battery contactor" or "manual battery master switch"). That will give me the intuitive "view" of how to control my electrical system during normal as well as emergency conditions. David Carter ----- Original Message ----- From: "Gary Casey" <glcasey@adelphia.net> Subject: AeroElectric-List: Simplification > --> AeroElectric-List message posted by: "Gary Casey" <glcasey@adelphia.net> > > I would like to get opinions on 3 ideas I have gleaned from this list and > other sources, all aimed at reducing complexity and increasing reliability: > > 1. Manual master switch - The battery will be firewall-mounted and the idea > is to use a manual battery switch mounted ahead of the firewall and actuated > via a "torque" tube and a lever under the instrument panel. It eliminates > the potential failure mode of the master relay and should reduce weight a > tiny bit. And it eliminates several wires and connections. > > 2. "contactor-less" starter. By using one of the lightweight > solenoid-engaged starters I can energize the solenoid with a simple > momentary-contact switch rated at the appropriate current (I figure a 50-amp > rating is adequate). It reduces the number of wires and connections, > eliminates one of the contactors and should improve reliability while > reducing weight. The system is identical in concept to all automotive > starts, but a redundant way to shut off the starter is still there with the > master switch. > > 3. Eliminate the alternator switch entirely. The alternator will be > powered directly from the main bus through a pullable circuit breaker. The > breaker can be used to shut off the alternator if the need arises, but > normally the alternator will be powered all the time the master is on. I > see no need for a switch - in 25 years of flying the only time I've turned > the alternator off is when on the ground using the battery to power things > for diagnostic purposes. > > I think by incorporating all three of these ideas a considerable reduction > in wiring complexity can be realized and I see no downside. Any opinions > out there? > > Gary Casey > Lancair ES > >


    Message 9


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    Time: 08:50:06 AM PST US
    From: "McFarland, Randy" <Randy.McFarland@novellus.com>
    Subject: Warning light on SD-8 installation
    --> AeroElectric-List message posted by: "McFarland, Randy" <Randy.McFarland@novellus.com> Could we not feed the 504-1 module with power from both the Main and Essential busses? When the Main Alternator failed the light would come on because the E Buss switch would be open so power would be lost to both busses momentarily, and then go off when the E Buss switch is closed providing 12v again to the 504 module? Randy -----Original Message----- From: Robert L. Nuckolls, III [mailto:bob.nuckolls@cox.net] Subject: AeroElectric-List: Warning light on SD-8 installation --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> > Hi Bob, I'm buying parts for elec on a budget system. I'v ordered the > B&C SD-8 with the 504-1 OV module. My question is: if I use a switch for > the AUX alt and have it off - will the yellow light with the 504-1 be on > all the time? If I understand the electrical schematic, I would only > switch the Aux alt on when I had a failure of the primary alt. How do I > handle this situation? Any suggestions would be appreciated. > Thanks. P.S. I have your book and practically sleep with it. My wife > will be glad when I'm finished with the electrical system. Terry Dilley. Your analysis is correct. The "ALT OFF" light would be illuminated any time the aux alternator was off . . . whether due to OV trip -OR- switch in the OFF position. The light is suggested only for situations where the SD-8 is the primary alternator like Figure Z-16. Note that I do not show this light on Figure Z-13 where the SD-8 is a stand-by alternator and the airplane is likely to be fitted with voltmeters and/or low-voltage warning lights. I will invite you to join us on the AeroElectric List to continue this and similar discussions. It's useful to share the information with as many folks as possible. A further benefit can be realized with membership on the list. There are lots of technically capable folks on the list who can offer suggestions too. You can join at . . . http://www.matronics.com/subscribe/ Thanks! Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) --------------------------------------------


    Message 10


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    Time: 08:56:54 AM PST US
    From: "Bobby Hester" <bhester@hopkinsville.net>
    Subject: Re: strobe control box mount
    --> AeroElectric-List message posted by: "Bobby Hester" <bhester@hopkinsville.net> > -----Original Message----- > From: Margaret and Truman Sager <sag6267@otherside.com> > To: <aeroelectric-list@matronics.com> > Date: Mon, 23 Aug 2004 22:55 (CDT) > Subject: AeroElectric-List: strobe control box mount > > --> AeroElectric-List message posted by: Margaret and Truman Sager > <sag6267@otherside.com> > > Any ideas out there on the mounting design for the strobe control box in > a RV-7? I cannot find any info in archive. > > Truman Sager > wiring wings on QB > You can see how I did it here: http://members.hopkinsville.net/bhester/FuseAssyPg4.htm ------- Surfing the web from Hopkinsville, KY RV7A web site: http://www.geocities.com/hester-hoptown/RVSite


    Message 11


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    Time: 11:25:14 AM PST US
    From: Charlie Kuss <chaztuna@adelphia.net>
    Subject: Locking female fast on source needed
    --> AeroElectric-List message posted by: Charlie Kuss <chaztuna@adelphia.net> Listers, I recently purchased several Bosch (automotive style) relays and the related sockets for my RV-8A flap circuit. I purchased these items from Waytek Wire. Nice folks with brand name stuff at good prices. The sockets for these relays use a variant of the common 1/4" female fast ons. These are open barrel, rather than PIDG items. They also have a locking tang, to secure the connector into the socket body. Anyone familiar with automotive connectors has seen these. My question is, I need to find a part number and source for these connectors designed for 22/18 AWG wire. Waytek has these connectors for 16/14 AWG, but not for the 22/18 AWG. I know that these things are actually quite common. I've tried finding them in Allied Electronics paper catalog and their web site. However, I don't know the manufacturer or the proper terminology these items are known by. Because of this, I have not been able to locate what I need. Can anyone help? The relay sockets and connectors can be seen here: http://order.waytekwire.com/IMAGES/M37/catalog/216_54 I'm using the #75280 style sockets. These are modular. You can stack them together. The connectors are part # 31073, also seen on the above web page. Charlie Kuss RV-8A cockpit wiring & systems


    Message 12


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    Time: 12:26:50 PM PST US
    From: "Dan Checkoway" <dan@rvproject.com>
    Subject: Re: strobe control box mount
    --> AeroElectric-List message posted by: "Dan Checkoway" <dan@rvproject.com> FWIW... http://images.rvproject.com/images/2003/20030611_strobe_power_supply.jpg I installed it right behind F-706, bolted to two "Z brackets" that rivet to the belly skin. )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: "Margaret and Truman Sager" <sag6267@otherside.com> Subject: AeroElectric-List: strobe control box mount > --> AeroElectric-List message posted by: Margaret and Truman Sager <sag6267@otherside.com> > > Any ideas out there on the mounting design for the strobe control box in > a RV-7? I cannot find any info in archive. > > Truman Sager > wiring wings on QB > >


    Message 13


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    Time: 12:29:22 PM PST US
    From: Tammy and Mike Salzman <arrow54t@yahoo.com>
    Subject: Re: Locking female fast on source needed
    --> AeroElectric-List message posted by: Tammy and Mike Salzman <arrow54t@yahoo.com> Charlie, I am also using the waytek wire supplied relays and sockets. I ended up using the connectors on as small as 22 AWG wire. I used the manual crimp tool. I soldered the wire after crimping. If you don't want to solder, then just strip your wire a little longer then double it over in the connector before crimping. This will make the connector "think" it has a larger diameter wire inside. Mike Salzman Fairfield, CA LNCE --- Charlie Kuss <chaztuna@adelphia.net> wrote: > My question is, I need to find a part number and source for these > connectors designed for 22/18 AWG wire. Waytek has these connectors > for 16/14 AWG, but not for the 22/18 AWG. ... > I'm using the #75280 style sockets. These are modular. You can stack > them > together. The connectors are part # 31073, also seen on the above web > page. > Charlie Kuss > RV-8A cockpit wiring & systems >


    Message 14


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    Time: 12:37:14 PM PST US
    From: "John D. Heath" <alto_q@direcway.com>
    Subject: Re: Locking female fast on source needed
    --> AeroElectric-List message posted by: "John D. Heath" <alto_q@direcway.com> Most European auto dealerships have these in a electrical repair kit, which was part of their dealership requirement. If you're not locked in to those particular relays, you might want to find a dealer and see what they have to offer. I plan to use GM or Chrysler standard. They are smaller, light, available at a fair price, and meet what ever electrical requirements you can dream up. Available, as in stock at auto dealers across the country. That includes Sockets and Fast-On connectors. John D. ----- Original Message ----- From: "Charlie Kuss" <chaztuna@adelphia.net> Subject: AeroElectric-List: Locking female fast on source needed > --> AeroElectric-List message posted by: Charlie Kuss > chaztuna@adelphia.net DO NOT ARCHIVE


    Message 15


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    Time: 01:24:41 PM PST US
    From: "David Carter" <dcarter@datarecall.net>
    Subject: Re: Fw: [FlyRotary] Re: Joining thermocouple extension
    leads --> AeroElectric-List message posted by: "David Carter" <dcarter@datarecall.net> Bob or anyone, any comments on "how to join/extend" theromcouple wires so they run to a computer input? The first response was "silver solder". Then the e-mail below came next, suggesting crimping and using a connector for maintenance disconnect purposes. David ----- Original Message ----- From: "Al Gietzen" <ALVentures@cox.net> Subject: [FlyRotary] Re: Joining thermocouple extension leads Subject: [FlyRotary] Joining thermocouple extension leads Whats the best way to join thermocouple wire to the extension wire? John Crimp! If you want to have a disconnect, and it is in the engine compartment (or somewhere where the temp is somewhat different than at the data module) use the appropriate connector plug from Omega. And maybe others can back me up on getting Tracy to go to a crimp pin D-sub at the EM2 25-pin plug rather than the solder-socket. I found soldering TC wire to the pins is a real challenge (even needed some additional flux, and now I worry about corrosion); and soldering those materials doesn't really form a bond anyway (no eutectic as with copper or silver), just a mechanical bond. Al


    Message 16


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    Time: 02:02:32 PM PST US
    From: Charlie Kuss <chaztuna@adelphia.net>
    Subject: Re: Locking female fast on source needed
    --> AeroElectric-List message posted by: Charlie Kuss <chaztuna@adelphia.net> John Availability was one of the reasons I chose these relays. They are the Bosch units used on all GM, BMW, Volvo, Mercedes Benz and VW autos. Murphy's law says that stuff breaks a thousand miles from home. I'd hate to have to stay over night because I couldn't lay hands on a part on a weekend afternoon. These connectors are used by GM. You can find the relays here for under $4 each. http://order.waytekwire.com/IMAGES/M37/catalog/216_52 The auto dealers here (in the USA), don't sell individual electrical terminals. They sell either complete wiring harness sections or "repair plugs". I've been in that business for over 20 years. Been there, done that. Charlie Kuss >--> AeroElectric-List message posted by: "John D. Heath" <alto_q@direcway.com> > >Most European auto dealerships have these in a electrical repair kit, which >was part of their dealership requirement. > If you're not locked in to those particular relays, you might want to find >a dealer and see what they have to offer. > I plan to use GM or Chrysler standard. They are smaller, light, available >at a fair price, and meet what ever electrical requirements you can dream >up. Available, as in stock at auto dealers across the country. That >includes Sockets and Fast-On connectors. > > John D. > > >----- Original Message ----- >From: "Charlie Kuss" <chaztuna@adelphia.net> >To: "AeroElectric List" <aeroelectric-list@matronics.com> >Subject: AeroElectric-List: Locking female fast on source needed > > > > --> AeroElectric-List message posted by: Charlie Kuss > > chaztuna@adelphia.net > > >DO NOT ARCHIVE > >


    Message 17


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    Time: 02:02:32 PM PST US
    From: "Robert L. Nuckolls, III" <rnuckolls@aeroelectric.com>
    Subject: Re: Fuse Holders and Bus diodes
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <rnuckolls@aeroelectric.com> At 08:55 AM 8/24/2004 -0500, you wrote: >--> AeroElectric-List message posted by: "Bryan Flood" ><bryanflood@hotmail.com> > >Just a quick clarification question... > >I have the B&C fuse holders in my RV connected by the recomeded diode. The >diode is bolted to an aluminum bulkhead. B&C states to not use more that 15 >amps per fuse slot. The fuse holders are RATED by the manufacturer for up to 30A continuous. I de-rate them for my designs down to 15A continuous. Do you have any accessories that draw more than 10A continuous? > Will I be okay running say 30 to 40 amps total? through >one fuse block whith no single fuse larger than 15 amps? Total rating for the 20 slot fuse holder is over 100 amps. The largest full-up running load I've calculated for an IFR ship running pitot heat is 27A . . . These fuseholders are quite adequate to the task. > And second what is >the rating for the diode that connects the busses when it is bolted to a >large aluminum heat sink and should it be attached with any speical adhesive >to promote heat transfer and increase it's current rating. Any diode rectifier in this package is good for 25A minimum. The E-bus loads in Figure Z-11 should be under 5A or so . . . if you have a standby alternator like Z-13, then you can run an e-bus of 10A continuous. These rectifiers will handle 10A nicely when bolted to an aluminum surface. > AND FINALLY... >would it help the current rating to hook up two legs of the diode to use two >diodes instead of one? Not really . . . there are some tiny advantages including a slightly lower voltage drop . . . but the ratings for any single diode should be most adequate. Bob . . . ---


    Message 18


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    Time: 02:56:25 PM PST US
    Subject: Re: Fw: [FlyRotary] Re: Joining thermocouple extension
    leads
    From: "Matt Prather" <mprather@spro.net>
    --> AeroElectric-List message posted by: "Matt Prather" <mprather@spro.net> The very niftiest method for joing thermocouples is to weld them.... However, the welders I have seen are all very expensive when doing only a few connections. That said, if you need to make a splice in a location where it would be most convenient to have a service disconnect, then by all means, a dedicated Omega connector is a good (if bulky option). Even a dsub connector will join thermocouples adequately. The downside is that these introduce more failure modes, not to mention expense. Silver solder is a good option. It is light weight, not particularly difficult to accomplish, and is relatively robust. Regards, Matt- VE N34RD, C150 N714BK > --> AeroElectric-List message posted by: "David Carter" > <dcarter@datarecall.net> > > Bob or anyone, any comments on "how to join/extend" theromcouple wires > so they run to a computer input? The first response was "silver > solder". Then the e-mail below came next, suggesting crimping and using > a connector for maintenance disconnect purposes. > > David > > ----- Original Message ----- > From: "Al Gietzen" <ALVentures@cox.net> > To: "Rotary motors in aircraft" <flyrotary@lancaironline.net> > Subject: [FlyRotary] Re: Joining thermocouple extension leads > > > Subject: [FlyRotary] Joining thermocouple extension leads > > > Whats the best way to join thermocouple wire to the extension wire? > > John > > > Crimp! If you want to have a disconnect, and it is in the engine > compartment (or somewhere where the temp is somewhat different than at > the data module) use the appropriate connector plug from Omega. > > > And maybe others can back me up on getting Tracy to go to a crimp pin > D-sub at the EM2 25-pin plug rather than the solder-socket. I found > soldering TC wire to the pins is a real challenge (even needed some > additional flux, and now I worry about corrosion); and soldering those > materials doesn't really form a bond anyway (no eutectic as with copper > or silver), just a mechanical bond. > > > Al > >


    Message 19


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    Time: 02:57:54 PM PST US
    From: "Trampas" <tstern@nc.rr.com>
    Subject: Re: Fw: [FlyRotary] Re: Joining thermocouple extension
    leads --> AeroElectric-List message posted by: "Trampas" <tstern@nc.rr.com> Personally I recommend using crimp connections, much easier than getting the thermocouple wires to take the silver solder. Regards, Trampas www.sterntech.com -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of David Carter Subject: AeroElectric-List: Fw: [FlyRotary] Re: Joining thermocouple extension leads --> AeroElectric-List message posted by: "David Carter" <dcarter@datarecall.net> Bob or anyone, any comments on "how to join/extend" theromcouple wires so they run to a computer input? The first response was "silver solder". Then the e-mail below came next, suggesting crimping and using a connector for maintenance disconnect purposes. David ----- Original Message ----- From: "Al Gietzen" <ALVentures@cox.net> Subject: [FlyRotary] Re: Joining thermocouple extension leads Subject: [FlyRotary] Joining thermocouple extension leads Whats the best way to join thermocouple wire to the extension wire? John Crimp! If you want to have a disconnect, and it is in the engine compartment (or somewhere where the temp is somewhat different than at the data module) use the appropriate connector plug from Omega. And maybe others can back me up on getting Tracy to go to a crimp pin D-sub at the EM2 25-pin plug rather than the solder-socket. I found soldering TC wire to the pins is a real challenge (even needed some additional flux, and now I worry about corrosion); and soldering those materials doesn't really form a bond anyway (no eutectic as with copper or silver), just a mechanical bond. Al


    Message 20


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    Time: 03:30:46 PM PST US
    From: "David Carter" <dcarter@datarecall.net>
    Subject: Re: Locking female fast on source needed
    --> AeroElectric-List message posted by: "David Carter" <dcarter@datarecall.net> Female Fastons would be simple. However, in viewing pg. 52 at the link you gave below, there was a note in the the bottom right hand corner saying "High capacity and standard relays use connectors 75280, 75281 and 75282 on page 54." By simply going to the url address line at top of browser and backing over the last digit (the 2 in page "52") and replacing 2 with 4, it brought up page 54, which has connector shells - and (drum roll) . . . female Fastons, if I understand the term correctly. Gives part numbers for all the stuff. - Says they are "bright tin plated" which is good - better corrosion resistance. David ----- Original Message ----- From: "Charlie Kuss" <chaztuna@adelphia.net> Subject: Re: AeroElectric-List: Locking female fast on source needed > --> AeroElectric-List message posted by: Charlie Kuss <chaztuna@adelphia.net> > > John > Availability was one of the reasons I chose these relays. They are the > Bosch units used on all GM, BMW, Volvo, Mercedes Benz and VW autos. > Murphy's law says that stuff breaks a thousand miles from home. I'd hate to > have to stay over night because I couldn't lay hands on a part on a weekend > afternoon. These connectors are used by GM. You can find the relays here > for under $4 each. > > http://order.waytekwire.com/IMAGES/M37/catalog/216_52 > > The auto dealers here (in the USA), don't sell individual electrical > terminals. They sell either complete wiring harness sections or "repair > plugs". I've been in that business for over 20 years. Been there, done that. > > Charlie Kuss > > > >--> AeroElectric-List message posted by: "John D. Heath" <alto_q@direcway.com> > > > >Most European auto dealerships have these in a electrical repair kit, which > >was part of their dealership requirement. > > If you're not locked in to those particular relays, you might want to find > >a dealer and see what they have to offer. > > I plan to use GM or Chrysler standard. They are smaller, light, available > >at a fair price, and meet what ever electrical requirements you can dream > >up. Available, as in stock at auto dealers across the country. That > >includes Sockets and Fast-On connectors. > > > > John D. > > > > > >----- Original Message ----- > >From: "Charlie Kuss" <chaztuna@adelphia.net> > >To: "AeroElectric List" <aeroelectric-list@matronics.com> > >Subject: AeroElectric-List: Locking female fast on source needed > > > > > > > --> AeroElectric-List message posted by: Charlie Kuss > > > chaztuna@adelphia.net > > > > > >DO NOT ARCHIVE > > > > > >


    Message 21


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    Time: 04:42:01 PM PST US
    From: "David Carter" <dcarter@datarecall.net>
    Subject: Simplified Z-13 elec sys- eliminate starter contactor
    & PM Alternator switch --> AeroElectric-List message posted by: "David Carter" <dcarter@datarecall.net> Gary, I'm looking at Z-13 as I compose this e-mail. Alternator Switch issue: My plan is to eliminate the "field controlled alternator shown to right of Z-13 and only use a John Deere PM alternator in place of the SD-8 "dynamo" shown in upper rt corner of Z-13. Now, the OVM (overvoltage module)'s relay coil is part of an "always hot" battery bus. So, if I eliminate the (aux) Alternator Off-On switch and just run the wire below the 5amp CB to gnd, then the relay coils will run down my battery overnight. But, that can be fixed by re-wiring that coil so it is NOT "always hot" but only gets power from the PM alternator when it starts turning. (disconnect short wire from bottom of contactor of OVM relay and re-connect to, e.g., the top of the filter capacitor - main red output wire from PM alternator's Voltage Regulator. And connect bottom of "(aux) alt cb") direct to gnd - & elim the alt sw.) I think that is what you and I really want to do - no switch, no voltage & current to close the OVM relay until PM alternator is putting out, and use the OVM's "kill the OVM relay" cb as a switch if needed in an emergency to stop electrical smoke. Starter issue: Again, I'm looking at Z-13 as I write this. There's a 2awg "fat wire" going from "battery contactor" (a manual switch on your plane & mine) to "starter contactor". Coils of the "starter contactor" are powered from the "push to start sw", closing the main/big current contact and current flows to post on solenoid on starter and a parallet tap goes to actuate the solenoid coil, which closes and passes main current to the motor. - I understand you want to eliminate the "starter contactor" and run the 2awg "fat wire" direct to the "main juice post" on the solenoid, and eliminate the parallel tap-off from that "same-post-to-the-solenoid-coils" - rather, run the 20awg wire from push-to-start sw to the "solenoid's coil" instead of the "starter contactor" which we just eliminated. - Then if the starter "runs on", we turn off the manual battery switch to kill power to the motor. - Now, here are my questions about starters: ____- Is there a particular "name" for the type of starter shown in Z-13? ____- Is there a particular "name" for the type of starter that you would use instead? ____- Or do we just wire any old starter differently so the solenoid coil's juice comes from "push to start" and the "main juice" comes straight from the battery master? (always hot, always protected with a fusible link or some such) ____- I have lots of e-mails about Sky Tec starters, of which there are two major different types (PM and not??) Then there are various auto starters mentioned. So, are there any specific brands and models that you know will work like you & I want it to? David


    Message 22


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    Time: 04:58:28 PM PST US
    From: "David Carter" <dcarter@datarecall.net>
    Subject: Re: OV protection for PM alternators
    --> AeroElectric-List message posted by: "David Carter" <dcarter@datarecall.net> Ken, To do what you suggest, looks feasible to "transplant" the OVM relay, module, and CB system from its current position in Z-13 to be between one of the two wires showing between the SD-8 (John Deere in your case and mine) and the VR. Seems like a fairly simple mod. Or, at least a fusible link ought to be in that output line between PM Alt & VR so the "always spinning, always outputting" PM alternator would have no place to "output" to. A question: Why does it show two wires between the SD-8 and its VR? Will the John Deere also have two wires, or just one? I think you and I have Deere schematics but I can't lay my hand on mine (office is packed up for painting walls). David Carter ----- Original Message ----- From: "Ken" <klehman@albedo.net> Subject: AeroElectric-List: OV protection for PM alternators on juliet > --> AeroElectric-List message posted by: Ken <klehman@albedo.net> > > All the Z diagrams show the overvoltage disconnect relay wired to the > output of the voltage regulator on permanent magnet alternators. Given > that the most likely cause of an over voltage is probably a regulator > failure, wouldn't it make more sense to disconnect the input to the VR > just in case the VR decided to overheat and make smoke? This would > require a two pole relay to disconnect the AC input but that should not > be a major problem since I was going to use a "40" amp rated automotive > relay with my 20 amp John Deere VR and alternator. I'm assuming that the > fusible link (actually a circuit breaker on my machine) would disconnect > the VR from battery current in case the VR shorted - but that might be a > bad assumption??? > Ken > >


    Message 23


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    Time: 05:16:01 PM PST US
    From: Charlie Kuss <chaztuna@adelphia.net>
    Subject: Re: Locking female fast on source needed
    --> AeroElectric-List message posted by: Charlie Kuss <chaztuna@adelphia.net> David Read the description of those terminals carefully. The 1/4" females (#31073) are for 16/14 AWG wire. The ones for 22/18 AWG (# 30073) are only 3/16" wide. They won't fit on the 1/4" terminals of my relays. The 3/16" terminals are used on the newer "micro" relays. GM and other manufacturers are switching over to these smaller relays. My experience is that the failure rate due to overheating of the smaller contact surfaces is much higher, than for the older relays with 1/4" terminals. I want to stick with the "tried and true". These 1/4" female push on connectors are as common as dirt in the automotive world. I just need to find a part number or a source. Charlie >--> AeroElectric-List message posted by: "David Carter" ><dcarter@datarecall.net> > >Female Fastons would be simple. However, in viewing pg. 52 at the link you >gave below, there was a note in the the bottom right hand corner saying >"High capacity and standard relays use connectors 75280, 75281 and 75282 on >page 54." By simply going to the url address line at top of browser and >backing over the last digit (the 2 in page "52") and replacing 2 with 4, it >brought up page 54, which has connector shells - and (drum roll) . . . >female Fastons, if I understand the term correctly. Gives part numbers for >all the stuff. > - Says they are "bright tin plated" which is good - better corrosion >resistance. > >David > >----- Original Message ----- >From: "Charlie Kuss" <chaztuna@adelphia.net> >To: <aeroelectric-list@matronics.com> >Subject: Re: AeroElectric-List: Locking female fast on source needed > > > > --> AeroElectric-List message posted by: Charlie Kuss ><chaztuna@adelphia.net> > > > > John > > Availability was one of the reasons I chose these relays. They are the > > Bosch units used on all GM, BMW, Volvo, Mercedes Benz and VW autos. > > Murphy's law says that stuff breaks a thousand miles from home. I'd hate >to > > have to stay over night because I couldn't lay hands on a part on a >weekend > > afternoon. These connectors are used by GM. You can find the relays here > > for under $4 each. > > > > http://order.waytekwire.com/IMAGES/M37/catalog/216_52 > > > > The auto dealers here (in the USA), don't sell individual electrical > > terminals. They sell either complete wiring harness sections or "repair > > plugs". I've been in that business for over 20 years. Been there, done >that. > > > > Charlie Kuss > > > > > > >--> AeroElectric-List message posted by: "John D. Heath" ><alto_q@direcway.com> > > > > > >Most European auto dealerships have these in a electrical repair kit, >which > > >was part of their dealership requirement. > > > If you're not locked in to those particular relays, you might want to >find > > >a dealer and see what they have to offer. > > > I plan to use GM or Chrysler standard. They are smaller, light, >available > > >at a fair price, and meet what ever electrical requirements you can dream > > >up. Available, as in stock at auto dealers across the country. That > > >includes Sockets and Fast-On connectors. > > > > > > John >D. > > > > > > > > >----- Original Message ----- > > >From: "Charlie Kuss" <chaztuna@adelphia.net> > > >To: "AeroElectric List" <aeroelectric-list@matronics.com> > > >Subject: AeroElectric-List: Locking female fast on source needed > > > > > > > > > > --> AeroElectric-List message posted by: Charlie Kuss > > > > chaztuna@adelphia.net > > > > > > > > >DO NOT ARCHIVE > > > > > > > > > > > >


    Message 24


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    Time: 06:05:59 PM PST US
    From: "David Carter" <dcarter@datarecall.net>
    Subject: Re: Locking female fast on source needed
    --> AeroElectric-List message posted by: "David Carter" <dcarter@datarecall.net> Dang, Charlie. "Devil's in the details", ain't it? Well, just do like 'lectric Bob and others say - double the 22awg wire over and crimp away. If doubling doesn't make the wire fat enough, then cut off a piece of 16 or 18 or 20 awg wire (biggest possible and still fit in with your 22 awg) and use it as a "shim" to take up the space. If you are short on the larger wire and have tons of 22awg like me, then cut off as many pieces as needed to fill the barrel of the faston and crimp away. Heat shrink should help stabilize the skinny wire coming out of that big faston barrel - maybe a 1/4" length of "little dia" heat shrink" over the 22 awg, then longer length of larger dia heat shrink over the barrel and the 22awg with its 1/4 inch of heat shrink - to stabilize it. I have a piece of copper braid I cut out of an old battery strap - trimmed the piece of braid so it is as tall as my battery terminal and is about 1/3 the circumference of my car's battery post. Now, when I put the negative cable's terminal end over all that, it can be tightened up nicely - post was too small without the "shim". Same principle for the fast ons. David Carter ----- Original Message ----- From: "Charlie Kuss" <chaztuna@adelphia.net> Subject: Re: AeroElectric-List: Locking female fast on source needed > --> AeroElectric-List message posted by: Charlie Kuss <chaztuna@adelphia.net> > > David > Read the description of those terminals carefully. The 1/4" females > (#31073) are for 16/14 AWG wire. The ones for 22/18 AWG (# 30073) are only > 3/16" wide. They won't fit on the 1/4" terminals of my relays. The 3/16" > terminals are used on the newer "micro" relays. GM and other manufacturers > are switching over to these smaller relays. My experience is that the > failure rate due to overheating of the smaller contact surfaces is much > higher, than for the older relays with 1/4" terminals. I want to stick with > the "tried and true". > These 1/4" female push on connectors are as common as dirt in the > automotive world. I just need to find a part number or a source. > Charlie > > >--> AeroElectric-List message posted by: "David Carter" > ><dcarter@datarecall.net> > > > >Female Fastons would be simple. However, in viewing pg. 52 at the link you > >gave below, there was a note in the the bottom right hand corner saying > >"High capacity and standard relays use connectors 75280, 75281 and 75282 on > >page 54." By simply going to the url address line at top of browser and > >backing over the last digit (the 2 in page "52") and replacing 2 with 4, it > >brought up page 54, which has connector shells - and (drum roll) . . . > >female Fastons, if I understand the term correctly. Gives part numbers for > >all the stuff. > > - Says they are "bright tin plated" which is good - better corrosion > >resistance. > > > >David > > > >----- Original Message ----- > >From: "Charlie Kuss" <chaztuna@adelphia.net> > >To: <aeroelectric-list@matronics.com> > >Subject: Re: AeroElectric-List: Locking female fast on source needed > > > > > > > --> AeroElectric-List message posted by: Charlie Kuss > ><chaztuna@adelphia.net> > > > > > > John > > > Availability was one of the reasons I chose these relays. They are the > > > Bosch units used on all GM, BMW, Volvo, Mercedes Benz and VW autos. > > > Murphy's law says that stuff breaks a thousand miles from home. I'd hate > >to > > > have to stay over night because I couldn't lay hands on a part on a > >weekend > > > afternoon. These connectors are used by GM. You can find the relays here > > > for under $4 each. > > > > > > http://order.waytekwire.com/IMAGES/M37/catalog/216_52 > > > > > > The auto dealers here (in the USA), don't sell individual electrical > > > terminals. They sell either complete wiring harness sections or "repair > > > plugs". I've been in that business for over 20 years. Been there, done > >that. > > > > > > Charlie Kuss > > > > > > > > > >--> AeroElectric-List message posted by: "John D. Heath" > ><alto_q@direcway.com> > > > > > > > >Most European auto dealerships have these in a electrical repair kit, > >which > > > >was part of their dealership requirement. > > > > If you're not locked in to those particular relays, you might want to > >find > > > >a dealer and see what they have to offer. > > > > I plan to use GM or Chrysler standard. They are smaller, light, > >available > > > >at a fair price, and meet what ever electrical requirements you can dream > > > >up. Available, as in stock at auto dealers across the country. That > > > >includes Sockets and Fast-On connectors. > > > > > > > > John > >D. > > > > > > > > > > > >----- Original Message ----- > > > >From: "Charlie Kuss" <chaztuna@adelphia.net> > > > >To: "AeroElectric List" <aeroelectric-list@matronics.com> > > > >Subject: AeroElectric-List: Locking female fast on source needed > > > > > > > > > > > > > --> AeroElectric-List message posted by: Charlie Kuss > > > > > chaztuna@adelphia.net > > > > > > > > > > > >DO NOT ARCHIVE > > > > > > > > > > > > > > > > > > > >


    Message 25


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    Time: 07:18:23 PM PST US
    From: "Malcolm Thomson" <mdthomson@attglobal.net>
    Subject: 220 Ohm Resistors?
    --> AeroElectric-List message posted by: "Malcolm Thomson" <mdthomson@attglobal.net> I believe I have seen that two 220 ohm resistors can be used in conjunction with an LED to act as a OV light on the B&C LR3s. Can someone help me with how 220 ohm was determined and why two of them? Normally, I use a 600 ohm resistor in series with an LED to operate at 13.8V. (drop 12V at 20ma). What am I missing here?


    Message 26


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    Time: 07:34:33 PM PST US
    From: "John D. Heath" <alto_q@direcway.com> abbreviated resume
    Subject: Re: Locking female fast on source needed.....(Long)
    abbreviated resume --> AeroElectric-List message posted by: "John D. Heath" <alto_q@direcway.com> abbreviated resume Some of the GM relays are also Made by OMRON in Canada. In my 20 years in that same business I found that all the parts are not in the parts room. Somewhere (where ever they keep the Special Tools) in each of the dealerships you have named., is a suit case sized kit filled with, Fast-Ons of various sizes, sockets, pin pushers, and various crimping pliers. Don't Go to parts, find the Service Manager and get a Mechanic. Most Mercedes Benz and BMW electrical are made by Siemens. I tried to point you to another source but completely left out the word ... Chrysler. abbreviated resume You know I STOPPED dead in my tracks in the middle of this reply. Thinking how many have the hair on the back of their necks standing on end ready to flame every word I say. I don't offer my view point to anyone unless I'm standing on pretty firm facts. I've been around airplanes all my life, spent 26 years in the military flying and fixing them. After that I spent 20 years making a living fixing cars. Porsche, VW, Audi, MB, BMW, Volvo, Saab, Ferrari, Masseratti and my favorite Chevrolet are some of the makes I worked on. What information I offer is given so that someone might, with more ease or economy, realize our mutual dream of flight. I have already researched this air plane to some considerable extents. When I see on the list someone covering the same ground that I already have, I want to lend a helping hand. I just had to add that in. I feel better. John D. Heath CW4 USA Retired Building the shop to build the airplane in DO NOT ARCHIVE ----- Original Message ----- From: "Charlie Kuss" <chaztuna@adelphia.net> Subject: Re: AeroElectric-List: Locking female fast on source needed > --> AeroElectric-List message posted by: Charlie Kuss > <chaztuna@adelphia.net> > > John > Availability was one of the reasons I chose these relays. They are the > Bosch units used on all GM, BMW, Volvo, Mercedes Benz and VW autos. > Murphy's law says that stuff breaks a thousand miles from home. I'd hate > to > have to stay over night because I couldn't lay hands on a part on a > weekend > afternoon. These connectors are used by GM. You can find the relays here > for under $4 each. > > http://order.waytekwire.com/IMAGES/M37/catalog/216_52 > > The auto dealers here (in the USA), don't sell individual electrical > terminals. They sell either complete wiring harness sections or "repair > plugs". I've been in that business for over 20 years. Been there, done > that. > > Charlie Kuss > > >>--> AeroElectric-List message posted by: "John D. Heath" >><alto_q@direcway.com> >> >>Most European auto dealerships have these in a electrical repair kit, >>which >>was part of their dealership requirement. >> If you're not locked in to those particular relays, you might want to >> find >>a dealer and see what they have to offer. >> I plan to use GM or Chrysler standard. They are smaller, light, >> available >>at a fair price, and meet what ever electrical requirements you can dream >>up. Available, as in stock at auto dealers across the country. That >>includes Sockets and Fast-On connectors. >> >> John D. >> >> >>----- Original Message ----- >>From: "Charlie Kuss" <chaztuna@adelphia.net> >>To: "AeroElectric List" <aeroelectric-list@matronics.com> >>Subject: AeroElectric-List: Locking female fast on source needed >> >> >> > --> AeroElectric-List message posted by: Charlie Kuss >> > chaztuna@adelphia.net >> >> >>DO NOT ARCHIVE >> >> > >


    Message 27


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    Time: 07:53:33 PM PST US
    From: "royt.or@netzero.com" <royt.or@NetZero.com> (by way of Matt Dralle <nospam@matronics.com>)
    Subject: RE: Wire terminals
    --> AeroElectric-List message posted by: "royt.or@netzero.com" <royt.or@netzero.com> (by way of Matt Dralle <nospam@matronics.com>) Try http://www.bandc.biz/cgi-bin/ez-catalog/cat_display.cgi?9X358218#RCT-1 Stock #: RCT-1 OR http://www.steinair.com/tools.htm I have the tool from B & C which works great. Regards, Roy N601RT: CH601HDS, nose gear, Rotax 912ULS, All electric, IFR equipped, 282hrs, 346 landings


    Message 28


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    Time: 08:32:34 PM PST US
    From: "jcrain2@juno.com" <jcrain2@juno.com>
    Subject: Quickie Electronics
    --> AeroElectric-List message posted by: "jcrain2@juno.com" <jcrain2@juno.com> I am hearing slight alternator noise in my headsets. Sometimes they are garbled plus transp. doesn't always get through. I feel I need to separate my com/intercom from the master solenoid and feed off the battery. I have already installed the noise filter after the master solenoid. Also the mic key makes the wing leveler turn plus the fuel gauge pegs out. Is there an extra shielded coax that works with the B and C connectors or should I pull some off of an other larger coax to double shield? I have just a "whip antenna" with a metal screen ground plane. Would the aluminum "Flying W" be better than a dipole flat metal ribbon that "Spruce" advertises? Bruce Crain




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