AeroElectric-List Digest Archive

Tue 09/28/04


Total Messages Posted: 28



Today's Message Index:
----------------------
 
     1. 07:08 AM - Mic and Headphone Wiring (Clinchy, Dave)
     2. 07:39 AM - Coax Strippers (Robert L. Nuckolls, III)
     3. 07:55 AM - Re: Mic and Headphone Wiring (Robert L. Nuckolls, III)
     4. 07:58 AM - Hat switch (echristley@nc.rr.com)
     5. 08:34 AM - Re: Hat switch (Dave)
     6. 08:53 AM - Fw: Alternator problems (WRBYARS@aol.com)
     7. 09:00 AM - Re: Coax Strippers (Dan Checkoway)
     8. 09:00 AM - Re: Fw: Alternator problems (AI Nut)
     9. 09:00 AM - Re: Hat switch (Gerry Holland)
    10. 09:03 AM - Removing D-sub pins (Bill Schertz)
    11. 09:33 AM - Re: Coax Strippers (dsvs@comcast.net)
    12. 09:40 AM - PTT location thoughts (Brian Lloyd)
    13. 09:45 AM - Re: Removing D-sub pins (Walter Tondu)
    14. 09:50 AM - Re: Hat switch (echristley@nc.rr.com)
    15. 10:18 AM - Re: Removing D-sub pins (Robert L. Nuckolls, III)
    16. 10:30 AM - Re: Fw: Alternator problems (Robert L. Nuckolls, III)
    17. 11:25 AM - Re: Removing D-sub pins (Robert L. Nuckolls, III)
    18. 11:25 AM - Re: Coax Strippers (Robert L. Nuckolls, III)
    19. 11:38 AM - Re: Removing D-sub pins (Werner Schneider)
    20. 01:16 PM - Re: Coax Strippers (WRBYARS@aol.com)
    21. 01:52 PM - Re: Coax Strippers (Robert L. Nuckolls, III)
    22. 02:40 PM - Re: Hat switch (echristley@nc.rr.com)
    23. 02:52 PM - Re: Coax Strippers (Chris Krieg)
    24. 03:42 PM - Re: Firewall Penetrations-summary as of Sep 2004 (was Re:  (Ken)
    25. 04:26 PM - Re: Slobovia Outernational Flyin Invitation (Charlie England)
    26. 04:27 PM - Re: Firewall Penetrations-summary as of Sep 2004 (was Re:  (thomas a. sargent)
    27. 05:53 PM - Re: Slobovia Outernational Flyin Invitation (BobsV35B@aol.com)
    28. 06:46 PM - Re: Hat switch (Richard Riley)
 
 
 


Message 1


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    Time: 07:08:39 AM PST US
    Subject: Mic and Headphone Wiring
    From: "Clinchy, Dave" <clinchd@losrios.edu>
    --> AeroElectric-List message posted by: "Clinchy, Dave" <clinchd@losrios.edu> Hi All, Should the mic and headphone wiring from the intercom to the jacks be in shielded cable? If so, can both the mic and headphone wires be in the same cable or should they each have their own shielded cable? The manual for my SL-30 nav/com shows separate shielded cable for the mic and headphone from the com to the intercom, but the instructions for my Flightcom 403 intercom do not show any shielded cable for the mic or headphone from intercom to jacks. Dave Clinchy RV 7 Sacramento, CA


    Message 2


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    Time: 07:39:30 AM PST US
    From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
    Subject: Coax Strippers
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> Here's the piece I promised a couple of weeks ago on coax strippers. http://www.aeroelectric.com/articles/Coax_Stripper/coaxstrip.html Bob . . . ---


    Message 3


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    Time: 07:55:03 AM PST US
    From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
    Subject: Re: Mic and Headphone Wiring
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> At 07:07 AM 9/28/2004 -0700, you wrote: >--> AeroElectric-List message posted by: "Clinchy, Dave" <clinchd@losrios.edu> > >Hi All, > > >Should the mic and headphone wiring from the intercom to the jacks be in >shielded cable? Maybe > If so, can both the mic and headphone wires be in the >same cable yes > or should they each have their own shielded cable? your choice. >The manual for my SL-30 nav/com shows separate shielded cable for the >mic and headphone from the com to the intercom, but the instructions for >my Flightcom 403 intercom do not show any shielded cable for the mic or >headphone from intercom to jacks. Your observation illustrates perfectly the point I was trying to get Mr. Richter to discuss about shielding in our recent non-discussion. Shielding has a very narrow range of benefits . . . and 99% of the time, is NOT necessary for microphone and headset wiring. It doesn't HURT to use shielded wire . . . particularly if one can take advantage of the shield's presence in the cable as a ground return for signals as illustrated in the wiring example you can view in the last several pages of: http://www.aeroelectric.com/Catalog/avionics/760imB.pdf Here I illustrate shielded wire with (gasp!) shields connected at both ends. Now, the fact that all the conductors within are twisted . . . the most likely noise coupling mode (magnetic) is already mitigated . . . the shield is not necessary, only convenient. I happen to have 15,000 feet of shielded, twisted trio that substitutes nicely for a twisted quad and no shield. It's useful to stock one style of wire as opposed to two because one readily substitutes for the other when a shield is not needed but quad will not substitute for the shielded trio when a shield is needed. A two-for-the-price-of-one benefit. In a pinch, one can fabricate your own twisted pairs, trios, quads, etc exactly as Greg suggested in his publication. I've done this many times and it's an excellent alternative to buying a spool of manufactured wire when all you need is 4 or 5 feet. So, ALL of the wiring diagrams you've cited are correct. The presence of lack of shielding in this particular case is a non-issue. If you don't have shielded wire, take 4-5 strands of 22AWG about 8' long and chuck one end up in a drill motor. Put other ends in vice and keep them tight while you run the motor to put about 1 to 1-1/2 turns per inch of twist in them. Be very careful when you release the bundle . . . keep the bundle from curling up like a snake while the tension unwinds. If it gets away from you, you'll have a pile of tangled wire. After the tension is relaxed, you'll have a nice twisted bundle of wires that may be easily rung-out for connection to appropriate pins and jacks. If you have 5 colors, that's fine too but I wouldn't put of the job for a minute to wait for an order of colored wire to come in. Electrons are color blind. Bob . . . ---


    Message 4


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    Time: 07:58:15 AM PST US
    From: echristley@nc.rr.com
    Subject: Hat switch
    --> AeroElectric-List message posted by: echristley@nc.rr.com I've finally carved a control stick handle that I'm satisfied with, and now I want to mount a trim control and PTT button on it. I'd like a 4-way hat switch for the trim control. For the PTT I'd like a rubber type cover so that the momentary switch just looks like a black wart in the appropriate place. AS has the latter here: http://www.aircraftspruce.com/catalog/elpages/pusbutswitch.php But I can't find the former. What would be a good source for these type switches?


    Message 5


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    Time: 08:34:45 AM PST US
    From: "Dave" <dave@bestnetpc.com>
    Subject: Re: Hat switch
    --> AeroElectric-List message posted by: "Dave" <dave@bestnetpc.com> Van's has the "coolie hat" switch. http://www.vansaircraft.com/cgi-bin/catalog.cgi?ident1094552477-164-132&browseairframe&productgrip-switches ----- Original Message ----- From: echristley@nc.rr.com To: aeroelectric-list@matronics.com Sent: Tuesday, September 28, 2004 10:57 AM Subject: AeroElectric-List: Hat switch --> AeroElectric-List message posted by: echristley@nc.rr.com I've finally carved a control stick handle that I'm satisfied with, and now I want to mount a trim control and PTT button on it. I'd like a 4-way hat switch for the trim control. For the PTT I'd like a rubber type cover so that the momentary switch just looks like a black wart in the appropriate place. AS has the latter here: http://www.aircraftspruce.com/catalog/elpages/pusbutswitch.php But I can't find the former. What would be a good source for these type switches?


    Message 6


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    Time: 08:53:44 AM PST US
    From: WRBYARS@aol.com
    Subject: Fwd: Alternator problems
    --> AeroElectric-List message posted by: WRBYARS@aol.com From: WRBYARS@aol.com Subject: Alternator problems -------------------------------1096385556 HELP HELP HELP I've got a problem with my battery not staying charged while in flight, and I know that with all the brain power on the list you guys will be able to solve it for me. Situation: Hiachi ( not Hitachi ) LT-150-62 alternator, on a Lycoming 0290-D engine, with note in log book stating alternator has internal regulator. Concord battery about a year old, that is kept on a voltage limiting trickle charger when not being flown for a while, with no prior problems. 1--I've charged the battery and it has 12.87 volts. 2--All the wiring, c/b's and switches have been checked B/T the battery and alternator and are OK. 2a--There is a 35A Alternator breaker/switch and a 3A Field breaker/switch on the panel with on/off positions. 3--With the master switch on, and the ALT. and FIELD switches at the on position, there is 12.87 volts to the alternator terminals. 4--Volt meter connected at battery indicating 12.87, engine not running; when engine is running, at various RPM's, with the ALT and FIELD switches set to ON, it still reads 12.87, with no indication of charge. Questions; 1--What should the voltmeter be reading with the engine running, if the alternator is performing properly? 2--What do the Alternator and Field breaker/switches provide and should they be left on at all times? 3--Will it harm the alternator if these breaker/switches are cycled when the engine is running w/ the system charging? 4--Is it necessary/advisable to have these breaker/switches, or would it be better to have only breakers? 5--Does anyone have information on the Hiachi alternator, where it is sold or a web site, or something, as I can't find ANY information about it. My starter is also the same manufacturer so I need to contact someone and get info on the product. All answers and comments will be greatly appreciated, as I'm sitting on the ground until things are fixed. Thanks Bill -------------------------------1096385556 <META content"MSHTML 6.00.2800.1458" nameGENERATOR> <BODY idrole_body style"FONT-SIZE: 14pt; COLOR: #000000; FONT-FAMILY:=20Arial" bottomMargin7 leftMargin7 topMargin7 rightMargin7><FONT idrole_document faceArial color#000000 size4> <EM>HELP HELP HELP </EM> <EM></EM> I've got a problem with my battery not staying charged while in flight,and I know that with all the brain power on the list you guys will be able to solve it for me. Situation: Hiachi ( not Hitachi ) LT-150-62 alternator, on a Lycoming 0290-D engine,with note in log book stating alternator has internal regulator. Concord battery about a year old, that is kept on a voltage limiting trickle charger when not being flown for a while, with no prior problems. 1--I've charged the battery and it has 12.87 volts. 2--All the wiring, c/b's and switches have been checked=20B/T the battery and alternator and are OK. 2a--There is a 35A <EM>Alternator</EM> breaker/switch and a 3A <EM>Field</EM> breaker/switch on the panel with on/off positions. 3--With the master switch on, and the ALT. and FIELD switches at the on position,there is 12.87 volts to the alternator terminals. 4--Volt meter connected at battery indicating 12.87, engine not running; when engine is running, at various RPM's, with the ALT and FIELD switches set to ON, it still reads 12.87, with no indication of charge. Questions; 1--What should the voltmeter be reading with the engine running,if the alternator is performing properly? 2--What do the Alternator and Field breaker/switches provide and should they be left on at all times? 3--Will it harm the alternator if thesebreaker/switches are cycled when the engine is running w/ the system charging? 4--Is itnecessary/advisableto have these breaker/switches, or would it be better to have only breakers? 5--Does anyone have information on the Hiachi alternator, where it is sold or a web site, or something, as I can't find ANY information about it. My starter is also the same manufacturer so I need to contact someone and get info on the product. All answers and comments will be <EM>greatly appreciated</EM>, asI'm sitting on the ground until things are fixed. Thanks Bill <FONT size5><EM></EM> -------------------------------1096385556--


    Message 7


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    Time: 09:00:29 AM PST US
    From: "Dan Checkoway" <dan@rvproject.com>
    Subject: Re: Coax Strippers
    --> AeroElectric-List message posted by: "Dan Checkoway" <dan@rvproject.com> Bob, You the man. I just bought one of the 3-blade rotary strippers (one of the few strippers my wife approves of in my life) for $10.50 on ebay. My plane is complete already but I know there will be more RG400 stripping in my future on the next planes. FYI for others...don't worry, I didn't steal the last one. Gilchrist Electric is selling a whole bunch of 'em for $10.50 (Buy It Now price). For example: http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=5722557140 Thanks again Bob, )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> Subject: AeroElectric-List: Coax Strippers > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> > > Here's the piece I promised a couple of weeks ago on coax strippers. > > http://www.aeroelectric.com/articles/Coax_Stripper/coaxstrip.html > > > Bob . . . > > > --- > >


    Message 8


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    Time: 09:00:29 AM PST US
    From: "AI Nut" <ainut@earthlink.net>
    Subject: Re: Fwd: Alternator problems
    --> AeroElectric-List message posted by: "AI Nut" <ainut@earthlink.net> Alternators should be putting out about 13.7 vdc while in charging mode. I suggest you take if off and go to a NAPA auto parts dealer and ask them to check it for you. Won't cost anything. Also, check the belt slack (yeah, I know, simple stuff. But rule out the simple before going to the more difficult.) If it is the alternator, most of them can be rebuilt for little or nothing. Once rebuilt, take it to an a&p for prayer and blessing. Some alternators can be safely run without a load; others can't. Don't know about yours. ----- Original Message ----- From: <WRBYARS@aol.com> Subject: AeroElectric-List: Fwd: Alternator problems > --> AeroElectric-List message posted by: WRBYARS@aol.com > > > From: WRBYARS@aol.com > Date: Tue, 28 Sep 2004 11:32:36 EDT > Subject: Alternator problems > To: luscombe-silvaire@yahoogroups.com > > > -------------------------------1096385556 > > HELP HELP HELP > > I've got a problem with my battery not staying charged while in flight, and > I know that with all the brain power on the list you guys will be able to > solve it for me. > > Situation: > Hiachi ( not Hitachi ) LT-150-62 alternator, on a Lycoming 0290-D engine, > with note in log book stating alternator has internal regulator. > Concord battery about a year old, that is kept on a voltage limiting trickle > charger when not being flown for a while, with no prior problems. > > 1--I've charged the battery and it has 12.87 volts. > > 2--All the wiring, c/b's and switches have been checked B/T the battery and > alternator and are OK. > 2a--There is a 35A Alternator breaker/switch and a 3A Field breaker/switch > on the panel with on/off positions. > > 3--With the master switch on, and the ALT. and FIELD switches at the on > position, there is 12.87 volts to the alternator terminals. > > 4--Volt meter connected at battery indicating 12.87, engine not running; > when engine is running, at various RPM's, with the ALT and FIELD switches set > to ON, it still reads 12.87, with no indication of charge. > > Questions; > 1--What should the voltmeter be reading with the engine running, if the > alternator is performing properly? > > 2--What do the Alternator and Field breaker/switches provide and should they > be left on at all times? > > 3--Will it harm the alternator if these breaker/switches are cycled when the > engine is running w/ the system charging? > > 4--Is it necessary/advisable to have these breaker/switches, or would it be > better to have only breakers? > > 5--Does anyone have information on the Hiachi alternator, where it is sold > or a web site, or something, as I can't find ANY information about it. > My starter is also the same manufacturer so I need to contact someone and > get info on the product. > > All answers and comments will be greatly appreciated, as I'm sitting on the > ground until things are fixed. > > Thanks > Bill > >


    Message 9


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    Time: 09:00:40 AM PST US
    Subject: Re: Hat switch
    From: Gerry Holland <gnholland@onetel.com>
    --> AeroElectric-List message posted by: Gerry Holland <gnholland@onetel.com> > > AS has the latter here: > http://www.aircraftspruce.com/catalog/elpages/pusbutswitch.php That Sx Unit is probably far too large and has an extreme pressure required to press to make. It's about W 1.25" X L 2.0" and about 3/4" thick. The Rubber cover that screws over the Push button is 3/4" diameter. I'm sure you'll find a suitable mini Press Button that is easy to mount and capable of sustained operation. The Infinity sticks have suitable buttons or a trigger switch. That might be a starting point for ideas and supply. Regards Gerry Europa 384 G-FIZY Trigear with Rotax 912 and Arplast CS Prop. Panel near completion. Dynon EFIS, KMD 150, Icom A-200 and SL70 Transponder. PSS AoA Fitted. http://www.g-fizy.com Mobile: +44 7808 402404 WebFax: +44 870 7059985 gnholland@onetel.com


    Message 10


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    Time: 09:03:37 AM PST US
    From: "Bill Schertz" <Wschertz@ispwest.com>
    Subject: Removing D-sub pins
    --> AeroElectric-List message posted by: "Bill Schertz" <Wschertz@ispwest.com> Bob, I purchased the d-sub pins and crimper from B&C, and also a small red&white pin remover. I have not gotten to that stage of installing pins yet, but soon. My immediate question relates to how to use the pin remover, since I need to remove a connector to get some wires through a conduit. I *thought* that there was a description on your web site, but I'll be darned if I can find it. I don't want to damage something if I can get proper instructions. Bill Schertz KIS Cruiser # 4045


    Message 11


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    Time: 09:33:44 AM PST US
    From: dsvs@comcast.net
    Subject: Re: Coax Strippers
    --> AeroElectric-List message posted by: dsvs@comcast.net Bob, Thanks for the review. When I asked for info I never thought you would go buy another tool. I hope you actually have some use for it. I have followed suite and bought one. Thanks again for the review and added effort. Don -------------- Original message -------------- > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" > > > Here's the piece I promised a couple of weeks ago on coax strippers. > > http://www.aeroelectric.com/articles/Coax_Stripper/coaxstrip.html > > > Bob . . . > > > --- > > > > > > Bob, Thanks for the review. When I asked for info I never thought you would go buy another tool. I hope you actually have some use for it. I have followed suite and bought one. Thanks again for the review and added effort. Don -------------- Original message -------------- -- AeroElectric-List message posted by: "Robert L. Nuckolls, III" <B.NUCKOLLS@COX.NET> Here's the piece I promised a couple of weeks ago on coax strippers. http://www.aeroelectric.com/articles/Coax_Stripper/coaxstrip.html Bob . . . --- p://www.matronics.com/chat s.com/contribution


    Message 12


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    Time: 09:40:48 AM PST US
    From: Brian Lloyd <brianl@lloyd.com>
    Subject: PTT location thoughts
    --> AeroElectric-List message posted by: Brian Lloyd <brianl@lloyd.com> In seeing the discussion of PTT location on the stick, I must admit I have become rather fond of the military approach of having the PTT on the throttle. I have lived with an aircraft so configured for many years and I find I like that approach a lot. I plan to use this on subsequent aircraft. Not to mention that it leaves the stick open to retain the switch and use it for ordinance release. ;-) Brian Lloyd 6501 Red Hook Plaza brianl@lloyd.com Suite 201 +1.340.998.9447 St. Thomas, VI 00802 I fly because it releases my mind from the tyranny of petty things . . . Antoine de Saint-Exupry


    Message 13


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    Time: 09:45:53 AM PST US
    From: Walter Tondu <walter@tondu.com>
    Subject: Re: Removing D-sub pins
    --> AeroElectric-List message posted by: Walter Tondu <walter@tondu.com> On 09/28 9:03, Bill Schertz wrote: > --> AeroElectric-List message posted by: "Bill Schertz" <Wschertz@ispwest.com> > > Bob, > I purchased the d-sub pins and crimper from B&C, and also a small red&white pin remover. I have not gotten to that stage of installing pins yet, but soon. > > My immediate question relates to how to use the pin remover, since I need to remove a connector to get some wires through a conduit. I *thought* that there was a description on your web site, but I'll be darned if I can find it. I don't want to damage something if I can get proper instructions. Along the same lines, I need to remove some bent pins from a High Density D-sub connector. The standard size removal tool will not work, it's just to big in diameter. Where can I find the proper tool and pins to replace the bent pins? Also will the B&C crimper work on the smaller HD pins? Doesn't look like it but I just want to confirm if I will need another crimper as well. Thanks. -- Walter Tondu http://www.rv7-a.com


    Message 14


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    Time: 09:50:08 AM PST US
    From: echristley@nc.rr.com
    Subject: Re: Hat switch
    --> AeroElectric-List message posted by: echristley@nc.rr.com ----- Original Message ----- From: Gerry Holland <gnholland@onetel.com> Subject: Re: AeroElectric-List: Hat switch > --> AeroElectric-List message posted by: Gerry Holland > <gnholland@onetel.com> > > > > > AS has the latter here: > > http://www.aircraftspruce.com/catalog/elpages/pusbutswitch.php > > That Sx Unit is probably far too large and has an extreme pressure > requiredto press to make. It's about W 1.25" X L 2.0" and about > 3/4" thick. The > Rubber cover that screws over the Push button is 3/4" diameter. > Aaah. Quite right you are sir. I'd like to amend my previous post to say that I don't have a good candidate for either switch. But the rubber cover is what I'm looking for. > The Infinity sticks have suitable buttons or a trigger switch. That > might be > a starting point for ideas and supply. I've been able to find the sticks, but haven't been able to find a way to order parts. Back to searching.


    Message 15


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    Time: 10:18:35 AM PST US
    From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
    Subject: Re: Removing D-sub pins
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> At 09:03 AM 9/28/2004 -0700, you wrote: >--> AeroElectric-List message posted by: "Bill Schertz" <Wschertz@ispwest.com> > >Bob, >I purchased the d-sub pins and crimper from B&C, and also a small >red&white pin remover. I have not gotten to that stage of installing pins >yet, but soon. > >My immediate question relates to how to use the pin remover, since I need >to remove a connector to get some wires through a conduit. I *thought* >that there was a description on your web site, but I'll be darned if I can >find it. I don't want to damage something if I can get proper instructions. See http://www.aeroelectric.com/Pictures/dse-1.jpg http://www.aeroelectric.com/Pictures/dse-1a.jpg Get some extra connectors and pins and play with this a bit. Even with detailed written instructions, there's some experience involved with using this tool proficiently. Practice on some "training" connectors before you go to work on the airplane. Note that there's a little "treaded" groove on the handle of the tool. After the tool is seated in the connector, press the wire down into the groove with your thumb so that tugging on wire and tool brings them out together. Bob . . . ---


    Message 16


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    Time: 10:30:01 AM PST US
    From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
    Subject: Re: Fwd: Alternator problems
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> At 11:02 AM 9/28/2004 -0500, you wrote: >--> AeroElectric-List message posted by: "AI Nut" <ainut@earthlink.net> > >Alternators should be putting out about 13.7 vdc while in charging mode. I >suggest you take if off and go to a NAPA auto parts dealer and ask them to >check it for you. Won't cost anything. Also, check the belt slack (yeah, I >know, simple stuff. But rule out the simple before going to the more >difficult.) > >If it is the alternator, most of them can be rebuilt for little or nothing. >Once rebuilt, take it to an a&p for prayer and blessing. > >Some alternators can be safely run without a load; others can't. Don't know >about yours. Good reply. I'll add further that with the wiring described it is possible to disconnect the alternator's B-lead while the alternator is running and perhaps under significant load. This can produce the alternator load-dump phenomenon that has given Figure Z-24 the name "alternator killer". We'll be revising Z-24 to add the appropriate transient voltage suppressor with Rev 11. We'll post the info before Rev 11 goes to press. It's a strong possibility that Bill's alternator is at risk from the same phenomenon in spite of the fact that he has not wired per Figure Z-24. In fact, given that the alternator probably DOES NOT shut off when the 3A "field" breaker is opened, its a sure bet that the alternator will experience some form of load-dump event when the 35A breaker is opened. I'll bet his alternator will test bad. Further, unless he revises his wiring -AND- operating procedures to accomodate the special needs of internally regulated alternators, he's going to kill the replacement alternator too. Bill, until the final configuration is defined and published, I recommend you NEVER open the 35A breaker. Turn the "field" breaker on after the airplane is running. You'll probably find that opening the 3A breaker does not shut the alternator off once it's running. Leave both alternator switches on until after the engine is shut down. Do you have any form of ov protection on this alternator? Bob . . . >----- Original Message ----- >From: <WRBYARS@aol.com> >To: <aeroelectric-list@matronics.com> >Subject: AeroElectric-List: Fwd: Alternator problems > > > > --> AeroElectric-List message posted by: WRBYARS@aol.com > > > > > > From: WRBYARS@aol.com > > Date: Tue, 28 Sep 2004 11:32:36 EDT > > Subject: Alternator problems > > To: luscombe-silvaire@yahoogroups.com > > > > > > -------------------------------1096385556 > > > > HELP HELP HELP > > > > I've got a problem with my battery not staying charged while in flight, >and > > I know that with all the brain power on the list you guys will be able to > > solve it for me. > > > > Situation: > > Hiachi ( not Hitachi ) LT-150-62 alternator, on a Lycoming 0290-D engine, > > with note in log book stating alternator has internal regulator. > > Concord battery about a year old, that is kept on a voltage limiting >trickle > > charger when not being flown for a while, with no prior problems. > > > > 1--I've charged the battery and it has 12.87 volts. > > > > 2--All the wiring, c/b's and switches have been checked B/T the battery >and > > alternator and are OK. > > 2a--There is a 35A Alternator breaker/switch and a 3A Field >breaker/switch > > on the panel with on/off positions. > > > > 3--With the master switch on, and the ALT. and FIELD switches at the on > > position, there is 12.87 volts to the alternator terminals. > > > > 4--Volt meter connected at battery indicating 12.87, engine not running; > > when engine is running, at various RPM's, with the ALT and FIELD switches >set > > to ON, it still reads 12.87, with no indication of charge. > > > > Questions; > > 1--What should the voltmeter be reading with the engine running, if the > > alternator is performing properly? > > > > 2--What do the Alternator and Field breaker/switches provide and should >they > > be left on at all times? > > > > 3--Will it harm the alternator if these breaker/switches are cycled when >the > > engine is running w/ the system charging? > > > > 4--Is it necessary/advisable to have these breaker/switches, or would it >be > > better to have only breakers? > > > > 5--Does anyone have information on the Hiachi alternator, where it is >sold > > or a web site, or something, as I can't find ANY information about it. > > My starter is also the same manufacturer so I need to contact someone and > > get info on the product. > > > > All answers and comments will be greatly appreciated, as I'm sitting on >the > > ground until things are fixed. > > > > Thanks > > Bill > > > > > > >--- >Version: 6.0.769 / Virus Database: 516 - Release Date: 9/24/2004 Bob . . . -------------------------------------------------------- < Throughout history, poverty is the normal condition > < of man. Advances which permit this norm to be > < exceeded -- here and there, now and then -- are the > < work of an extremely small minority, frequently > < despised, often condemned, and almost always opposed > < by all right-thinking people. Whenever this tiny > < minority is kept from creating, or (as sometimes > < happens) is driven out of a society, the people > < then slip back into abject poverty. > < > < This is known as "bad luck". > < -Lazarus Long- > <------------------------------------------------------> http://www.aeroelectric.com ---


    Message 17


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    Time: 11:25:02 AM PST US
    From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
    Subject: Re: Removing D-sub pins
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> At 12:45 PM 9/28/2004 -0400, you wrote: >--> AeroElectric-List message posted by: Walter Tondu <walter@tondu.com> > >On 09/28 9:03, Bill Schertz wrote: > > > --> AeroElectric-List message posted by: "Bill Schertz" > <Wschertz@ispwest.com> > > > > Bob, > > I purchased the d-sub pins and crimper from B&C, and also a small > red&white pin remover. I have not gotten to that stage of installing pins > yet, but soon. > > > > My immediate question relates to how to use the pin remover, since I > need to remove a connector to get some wires through a conduit. I > *thought* that there was a description on your web site, but I'll be > darned if I can find it. I don't want to damage something if I can get > proper instructions. > >Along the same lines, I need to remove some bent pins from >a High Density D-sub connector. The standard size removal tool >will not work, it's just to big in diameter. Where can I >find the proper tool and pins to replace the bent pins? Do a google search on "extraction" and "91067-1" you should get a ton of hits. > Also >will the B&C crimper work on the smaller HD pins? Doesn't >look like it but I just want to confirm if I will need another >crimper as well. I've tried it an it seems to work fine. Bob . . . ---


    Message 18


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    Time: 11:25:40 AM PST US
    From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
    Subject: Re: Coax Strippers
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> At 04:33 PM 9/28/2004 +0000, you wrote: >--> AeroElectric-List message posted by: dsvs@comcast.net > >Bob, >Thanks for the review. When I asked for info I never thought you would go >buy another tool. I hope you actually have some use for it. I have >followed suite and bought one. Thanks again for the review and added >effort. Don I buy lots of things I don't personally need. Quite often just to use it, take it apart, etc. Education isn't cheap. I may order a bunch of these and add them to the goodies I give away at my weekend seminar doorprize drawings. Bob . . . ---


    Message 19


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    Time: 11:38:05 AM PST US
    From: "Werner Schneider" <wernerschneider@compuserve.com>
    Subject: Re: Removing D-sub pins
    --> AeroElectric-List message posted by: "Werner Schneider" <wernerschneider@compuserve.com> ----- Original Message ----- From: "Walter Tondu" <walter@tondu.com> Subject: Re: AeroElectric-List: Removing D-sub pins > --> AeroElectric-List message posted by: Walter Tondu <walter@tondu.com> > > Along the same lines, I need to remove some bent pins from > a High Density D-sub connector. The standard size removal tool > will not work, it's just to big in diameter. Where can I > find the proper tool and pins to replace the bent pins? Also Tool: with interchangeable tips AMP P/N 91285-1 pins: your friendly avionics shop when you need only one or two > will the B&C crimper work on the smaller HD pins? It does, I did my Garmin Audiopanel without any problems > > Thanks. > -- > Walter Tondu > http://www.rv7-a.com > >


    Message 20


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    Time: 01:16:08 PM PST US
    From: WRBYARS@aol.com
    Subject: Re: Coax Strippers
    --> AeroElectric-List message posted by: WRBYARS@aol.com Where can these be purchased?


    Message 21


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    Time: 01:52:36 PM PST US
    From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
    Subject: Re: Coax Strippers
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> At 04:15 PM 9/28/2004 -0400, you wrote: >--> AeroElectric-List message posted by: WRBYARS@aol.com > >Where can these be purchased? http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&category=4693&item=5722575929 Bob . . . ---


    Message 22


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    Time: 02:40:25 PM PST US
    From: echristley@nc.rr.com
    Subject: Re: Hat switch
    --> AeroElectric-List message posted by: echristley@nc.rr.com > --> AeroElectric-List message posted by: Gerry Holland > <gnholland@onetel.com> > > > > The Infinity sticks have suitable buttons or a trigger switch. That > might be > a starting point for ideas and supply. > > Regards > > Gerry > Infinity has the coolie (I've now seen it spelled 3 different ways) listed as a "Custom 4-way" switch, and I've not found anything similiar listed by the usual suspects (AS, Newark, McMasterCarr, etc). The price is only $15 (quite reasonable for a custom switch), but it's listed as an additional switch. I don't know if he will sell the switch seperately, but I've sent an inquiry via email. If that doesn't work...and I remain intent on a toggle toggle type trim control...I'll have to save my pennies (nickles and dimes), and fork over $46 to Van's. A price that I find rather extravagant, even for a custom switch (that's 1/3 the price of the entire Infinity grip!!) Thank you for the sources.


    Message 23


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    Time: 02:52:11 PM PST US
    From: Chris Krieg <rv6a@mac.com>
    Subject: Re: Coax Strippers
    --> AeroElectric-List message posted by: Chris Krieg <rv6a@mac.com> Thanks Dan, Just ordered one. Chris On Sep 28, 2004, at 8:59 AM, Dan Checkoway wrote: > --> AeroElectric-List message posted by: "Dan Checkoway" > <dan@rvproject.com> > > Bob, > > You the man. I just bought one of the 3-blade rotary strippers (one > of the > few strippers my wife approves of in my life) for $10.50 on ebay. My > plane > is complete already but I know there will be more RG400 stripping in my > future on the next planes. > > FYI for others...don't worry, I didn't steal the last one. Gilchrist > Electric is selling a whole bunch of 'em for $10.50 (Buy It Now price). > > For example: > > http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=5722557140 > > Thanks again Bob, > )_( Dan > RV-7 N714D > http://www.rvproject.com > > ----- Original Message ----- > From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> > To: <aeroelectric-list@matronics.com> > Subject: AeroElectric-List: Coax Strippers > > >> --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" > <b.nuckolls@cox.net> >> >> Here's the piece I promised a couple of weeks ago on coax strippers. >> >> http://www.aeroelectric.com/articles/Coax_Stripper/coaxstrip.html >> >> >> Bob . . . >> >> >> --- >> >> > > > _- > ======================================================================= > _- > ======================================================================= > _- > ======================================================================= > _- > ======================================================================= > > > >


    Message 24


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    Time: 03:42:23 PM PST US
    From: Ken <klehman@albedo.net>
    Subject: Re: ll Penetrations-summary as of Sep 2004 (was Re: AeroElectric-List:
    stainless towel bar firewall penetrations clamav-milter version 0.80c on juliet.albedo.net --> AeroElectric-List message posted by: Ken <klehman@albedo.net> Thank you to all those who responded. I put the propane torch to a silicone based firestop http://www.dap.com/retail/retail_detail.cfm?catid=1&subcatid=3&prodhdrid=298 and also some red rtv. As I suspected they both responded about the same. There was a slight tendency to support a flame for a second or two when the torch was removed early in the test. Both substances quickly formed a white ash surface layer that was indeed resistant to burn through but any vibration caused it to flake off which seemed less than ideal for sealing a firewall. I don't have access to the standards but the silicone fire stops all seem to quote the same ASTM and UL standard so I'm guessing they are all similar. I also tested some old black DuxSeal electrical putty that I had. Liquid oozed out of it and it did continue to burn for about 5 sec after the torch was removed so I guess the stuff I tested is not "fire putty". Once it was dried out after almost a minute it was very resistant to burn through but by then it had lost it's ability to stick to metal. Guess I'll try to get some of that itumescent stuff. At least one of those seems to be latex based but I don't think any are silicone based. Ken David Carter wrote: >--> AeroElectric-List message posted by: "David Carter" <dcarter@datarecall.net> > >Ken, some more details are in the 6 e-mails cut & pasted at the bottom of >this. It is all the info I've "archived". > >David > > snip


    Message 25


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    Time: 04:26:01 PM PST US
    From: Charlie England <ceengland@bellsouth.net>
    Subject: Re: Slobovia Outernational Flyin Invitation
    --> AeroElectric-List message posted by: Charlie England <ceengland@bellsouth.net> BobsV35B@aol.com wrote: >--> AeroElectric-List message posted by: BobsV35B@aol.com > > >In a message dated 9/21/04 1:21:45 PM Central Daylight Time, >ceengland@bellsouth.net writes: > >We usually see a pretty good mix from ultralite types antique/classic to an >SX-300. Several of the residents are former airshow circuit pilots, so you >never know who will show up. > > >Good Afternoon Charlie, > >I would love to drop in one of these years, but I absolutely can't make it >this year. > >I did look at the Air Nav page and note the following under airport >facilities: > > "Lights: RDO REQ" > >Does that mean that you have to have radio to get the lights lit, or do you >require that all aircraft have a radio to use the field? > >Happy Skies, > >Old Bob >AKA >Bob Siegfried >Ancient Aviator >Stearman N3977A >Brookeridge Airpark LL22 >Downers Grove, IL 60516 >630 985-8502 > Hi Bob, Sorry for the delay in replying; I was doing the vacation thing last week & missed your post. The RDO REQ means we have radio controlled lights. Shucks, several of the planes based here don't even have radios & half the guys that live here can't find their transmit buttons. ;-) We try to do a couple of flyins each year, so maybe you can make it down next spring. Charlie


    Message 26


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    Time: 04:27:57 PM PST US
    From: "thomas a. sargent" <sarg314@earthlink.net>
    Subject: Re: ll Penetrations-summary as of Sep 2004 (was Re: AeroElectric-List:
    stainless towel bar firewall penetrations --> AeroElectric-List message posted by: "thomas a. sargent" <sarg314@earthlink.net> For what it's worth, I found "3M Fire Barrier CP25WB+ Caulk" on the 3M web page, which seems to be the toughest stuff they have. About 20 minutes later I found a caulking tube of it on the shelf at Home Depot. It was about $9.50. -- Tom Sargent, RV-6A, Landing gear


    Message 27


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    Time: 05:53:47 PM PST US
    From: BobsV35B@aol.com
    Subject: Re: Slobovia Outernational Flyin Invitation
    --> AeroElectric-List message posted by: BobsV35B@aol.com In a message dated 9/28/2004 6:26:58 PM Central Standard Time, ceengland@bellsouth.net writes: We try to do a couple of flyins each year, so maybe you can make it down next spring. Charlie Good Evening Charlie, Great! Maximum effort will be placed toward achieving that goal. Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Airpark LL22 Downers Grove, IL 60516 630 985-8502 Do Not Archive


    Message 28


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    Time: 06:46:11 PM PST US
    From: Richard Riley <richard@RILEY.NET>
    Subject: Re: Hat switch
    --> AeroElectric-List message posted by: Richard Riley <richard@riley.net> The one from Infinity is literally from a computer joystick. I'll look for my contact for them, they're about 50 cents and if you only want one they'll probably send it to you for free. Or buy a Thrustmaster stick off Ebay for $5 and take it apart - it's exactly the same one, If you want the real thing, check here http://www.ottoeng.com/control/togglemt_t4.htm they tend to run $50-100. The distributor I like is these people http://www.flamecorp.com/catalog.html At 02:39 PM 9/28/04, you wrote: >--> AeroElectric-List message posted by: echristley@nc.rr.com > > > > --> AeroElectric-List message posted by: Gerry >Holland > > <gnholland@onetel.com> > > > > > > > > The Infinity sticks have suitable buttons or a >trigger switch. That > > might be > > a starting point for ideas and supply. > > > > Regards > > > > Gerry > > > >Infinity has the coolie (I've now seen it spelled 3 >different ways) listed as a "Custom 4-way" switch, >and I've not found anything similiar listed by the >usual suspects (AS, Newark, McMasterCarr, etc). The >price is only $15 (quite reasonable for a custom >switch), but it's listed as an additional switch. I >don't know if he will sell the switch seperately, >but I've sent an inquiry via email. > >If that doesn't work...and I remain intent on a >toggle toggle type trim control...I'll have to save >my pennies (nickles and dimes), and fork over $46 to >Van's. A price that I find rather extravagant, even >for a custom switch (that's 1/3 the price of the >entire Infinity grip!!) > >Thank you for the sources. > >




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