Today's Message Index:
----------------------
 
     1. 04:06 AM - Re: Garmin & Garmin AT Installation Manuals (Stewart, Michael (ISS Atlanta))
     2. 04:21 AM - Re: open barrel crimper for small wiresclamav-milter version 0.80con juliet.albedo.net (RV8ter@aol.com)
     3. 05:52 AM - Re: Hat switch (echristley@nc.rr.com)
     4. 06:01 AM - wiring fuel level sender (Olivier Le Carbonnier)
     5. 07:00 AM - Re: Coax Strippers (George Neal E Capt AU/PC)
     6. 07:06 AM - The power of questions and networking. (Robert L. Nuckolls, III)
     7. 07:47 AM - Re: Re: Coax Strippers (Stewart, Michael (ISS Atlanta))
     8. 08:48 AM - Re: Re: Coax Strippers (George Neal E Capt AU/PC)
     9. 09:07 AM - Re: wiring fuel level sender (Ed Anderson)
    10. 10:20 AM - Re: Lead acid batteries: Vairiations on a theme. (Steve Sampson)
    11. 10:49 AM - Re: Lead acid batteries: Vairiations on a theme. (Brian Lloyd)
    12. 11:01 AM - 24 Volt batteries (Terry Watson)
    13. 11:52 AM - Re: wiring fuel level sender (Olivier Le Carbonnier)
    14. 12:14 PM - Re: Re: Unstable 20A generator system (CFrank@edony.com)
    15. 12:14 PM - Re: 24 Volt batteries (Brian Lloyd)
    16. 12:28 PM - Re: wiring fuel level sender (Matt Prather)
    17. 02:22 PM - Re: 24 Volt batteries (Terry Watson)
    18. 02:42 PM - Re: 24 Volt batteries (earl_schroeder@juno.com)
    19. 05:06 PM - Re: Re: Coax Strippers (Robert L. Nuckolls, III)
    20. 05:12 PM - Re: Lamar Overvoltage Relay (Robert L. Nuckolls, III)
    21. 05:23 PM - Re: Fuse block connections (Robert L. Nuckolls, III)
    22. 06:05 PM - Re: Garmin & Garmin AT Installation Manuals (John Schroeder)
    23. 06:36 PM - Cheap terminal crimper (glaesers)
    24. 07:35 PM - Re: Cheap terminal crimper (Ken)
    25. 07:50 PM - Re: Re: Unstable 20A generator system (william mills)
    26. 08:35 PM - Re: Cheap terminal crimper (Robert L. Nuckolls, III)
    27. 09:32 PM - D-sub connectors current rating (Kingsley Hurst)
 
 
 
Message 1
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  | 
      
      
| Subject:  | Garmin & Garmin AT Installation Manuals | 
      
      --> AeroElectric-List message posted by: "Stewart, Michael (ISS Atlanta)" <mstewart@iss.net>
      
      Well hopefully not John, but like some of the other posts, I have the
      entire directory archived for our future benefit.
      
      Ahhhh the power of technology!
      
      Oh and BTW, I received my HT-322 rotary coax stripper and I am very
      pissed off. I pulled it out of the package, spun it around a piece of
      coax, and in about 3 seconds I had a perfectly stripped 3 way coax. How
      in the heck did I ever get by with out this little device. I stripped 4
      times, made a couple tweaks to the blades, and now I am ready to tackle
      all those connectors I got coming. Thanks Bob for this incredible find
      and to the list that nudged me to buy one. A google search on the part
      number will get you prices better than e-bay. Next trick is to find a
      blade kit cause that braid is gonna kill those blades in short order.
      
      Mike Stewart
      Do not archive
      S8 Fuse
      
      -----Original Message-----
      From: owner-aeroelectric-list-server@matronics.com
      [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of John
      Schroeder
      Subject: Re: AeroElectric-List: Garmin & Garmin AT Installation Manuals
      
      --> AeroElectric-List message posted by: "John Schroeder"
      <jschroeder@perigee.net>
      
      Tim and all you other good folks who responded -
      
      Many thanks for the huge response and the help. It works like a charm.  
      Hopefully, Garmin won't plug this loophole as well. Ahhhhh, the whiff of
      
      monopoly!! :-))
      
      Cheers,
      
      John
      
      
      -- 
      
      
      ==
      ==
      ==
      ==
      
      
      
      
      
      
Message 2
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  | 
      
      
| Subject:  | Re: open barrel crimper for small wiresclamav-milter | 
      version 0.80con juliet.albedo.net
      
      --> AeroElectric-List message posted by: RV8ter@aol.com
      
      I'm not sure what your issue is here but I bought two of them this weekend.  One
      from Pep Boys for an outrageous $24 then found a better quality looking one
      from Radio Shack for about $7.  I made some connections, gave it the ol' SWAG
      pull test and they all didn't budge at all so no soldering for me.  I bought the
      crimpable pins and housing also from Radio Shack.  They sell various wire sized,
      reasonably priced complete set blister packs of .090.  
      
      Lucky
      
      In a message dated 10/3/2004 9:20:08 PM Eastern Daylight Time, Ken <klehman@albedo.net>
      writes:
      
      >--> AeroElectric-List message posted by: Ken <klehman@albedo.net>
      >
      >Would anyone know of a small open barrel crimper (butt cheek crimper). I 
      >have done a fair bit of looking and the best I have come up with is one 
      >for 16awg (1.5 metric) wire with a width inside the jaws of 0.11 inches. 
      >From the photos I suspect that is about the same as the one from B & C.
      >
      > I need a unit for 18 to 22 awg wire. After crimping, these finished 
      >connections are 0.065 inches wide, 0.80 inches wide, and 0.090 inches 
      >wide. I can get by with something that does 0.090 wide finished crimps 
      >but anything larger and the pins won't fit into the connectors. This is 
      >for the EFI connections on my auto engine conversion so I'll break out 
      >the soldering iron and start splicing rather than spend huge dollars. 
      >But it would certainly be worth a moderate expenditure for something 
      >that would do the job.
      >
      >thank you
      >Ken
      >
      >
      
      
      
      
      
      
Message 3
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  | 
      
      
      
      --> AeroElectric-List message posted by: echristley@nc.rr.com
      
      
      > --> AeroElectric-List message posted by: Ernest
      Christley 
      > 
      > I walked out the store, exactly $21 lighter, and
      took my new prize 
      > straight home and began the deconstructive
      surgery.  The hat switch 
      > lifted off in a nice, self-contained package.
      > 
      > http://ernest.isa-geek.org/Delta/Pictures/Joystick.jpg
      > 
      
      Oops.  I put the wrong URL on that one.  Try:
      
      http://ernest.isa-geek.org/Delta/Pictures/HatSwitch.jpg
      
      
      
      
      
      
Message 4
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  | 
      
      
         "RV7list" <RV7and7A@yahoogroups.com>, <aeroelectric-list@matronics.com>
| Subject:  | wiring fuel level sender | 
      
      --> AeroElectric-List message posted by: "Olivier Le Carbonnier" <olcdlm@laposte.net>
      
      i have flop tube in the first fuel tank bay and put the fuel level
      sender in the second bay.
      i plan wiring through a existing little hole in the main spar with
      bushing.
      wiring with AWG22.
      could i have a connector at the wing root ? (connector between left
      wing and fuselage).
      or must this fuel sender wire to go from sender to gauge without any
      connector or splicing ?
      
      thank's for help, and sorry for my bad english.
      
      Olivier LC
      France
      ICQ#: 82067330
       sanglier@laposte.net
       http://sangliervolant.chez.tiscali.fr Van's RV-8 n81939 wings
      
      
      Now with Pop-Up Blocker. Get it for free!
      http://us.click.yahoo.com/L5YrjA/eSIIAA/yQLSAA/jrDrlB/TM
      
      
      <*> To visit your group on the web, go to:
          http://groups.yahoo.com/group/RV-8/
      
      <*> To unsubscribe from this group, send an email to:
          RV-8-unsubscribe@yahoogroups.com
      
          http://docs.yahoo.com/info/terms/
      
      
      
      
      
      
Message 5
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  | 
      
      
| Subject:  | RE: Coax Strippers | 
      
      --> AeroElectric-List message posted by: George Neal E Capt AU/PC <Neal.George@MAXWELL.AF.MIL>
      
      You folks can throw rocks at me for not speaking up sooner.  I haven't used
      a knife on coax in 15 years - I thought those nifty little strippers were
      common.  Of course, I didn't know that y'all didn't know.
      
      Neal
      RV-7 N8ZG (wings - finally)
      
      >Oh and BTW, I received my HT-322 rotary coax stripper and I am very
      pissed off. I pulled it out of the package, spun it around a piece of
      coax, and in about 3 seconds I had a perfectly stripped 3 way coax. How
      in the heck did I ever get by with out this little device. 
      
      Mike Stewart<
      Do not archive
      
      
      
      
      
      
Message 6
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  | 
      
      
| Subject:  | The power of questions and networking. | 
      
      --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
      
      At 07:02 AM 10/4/2004 -0400, you wrote:
      
      >--> AeroElectric-List message posted by: "Stewart, Michael (ISS Atlanta)" 
      ><mstewart@iss.net>
      >
      >Well hopefully not John, but like some of the other posts, I have the
      >entire directory archived for our future benefit.
      >
      >Ahhhh the power of technology!
      
         Ahhhh . . . the power of networking!
      
      
      >Oh and BTW, I received my HT-322 rotary coax stripper and I am very
      >pissed off. I pulled it out of the package, spun it around a piece of
      >coax, and in about 3 seconds I had a perfectly stripped 3 way coax. How
      >in the heck did I ever get by with out this little device. I stripped 4
      >times, made a couple tweaks to the blades, and now I am ready to tackle
      >all those connectors I got coming. Thanks Bob for this incredible find
      >and to the list that nudged me to buy one.
      
         These things have been around for over 30 years that I can think
         of . . . before that, folks "in the business" made their own
         with the help of some guy down in the machine shop that wasn't
         adverse to working "a government job". A couple of hunks of phenolic,
         some Xacto knife blades and perhaps several hours at the hands
         of a craftsman would produce what we called "shop aids". We
         could justify two hours of that machinist's time to save $time$
         in assembly and reduce $time$ lost in scrap materials/labor.
         A neat fallout is increased worker satisfaction and pride
         of accomplishment for being able to do a better job in less
         time and less dependence on craftsmanship for a good outcome.
         I can still see grandad's grin as he watched his carpenters
         cut stacks of studs in minutes with the newly acquired Skill-Saw
         and a "shop aid" fabricated from some lumber, a hinge,
         hunk of angle iron and a screen door spring. Thanks to grandpa
         for planting the seeds of the Skunk Works mentality into the
         head of a 6 year old grandson. He never knew what a gift
         he gave.
      
         I have several such tools . . .some are pretty old (and the
         blades are still fine after perhaps 50-100 installations).
         I don't carry one in my minimalist toolbox because it takes
         up more room than my multitasking Xacto knife with #11
         blade in it. If I need to install a connector in the wild,
         I can still do it the "hard way" but if I have a dozen
         connectors to install on the bench, the strippers come
         out.
      
         I didn't think to explore this subject and share the
         outcome until someone asked. Others could have (and perhaps
         did) do some exploring on their own and had some "discoveries"
         that we've not heard about yet. But it's a sure bet that
         we all received benefit from somebody's willingness
         to throw the question out. I found (stumbled onto)
         a good tool, others are coming forward with equal-to-or-
         better deals yet.
      
         This ladies and gentlemen is what makes the List work.
         The most important component of any problem solving
         activity is not the answers but THE QUESTIONS. Was
         it ever asked? Were all the questions asked? I've observed
         dozens of problem solving activities wherein groups of
         people had some discussions, made some decisions,
         changed some drawings, expended tens if not hundreds
         of thousands of dollars, and declared victory. Some time
         later, the problem was found to be only partly resolved
         and/or new problems came up as unintended consequences.
         Insufficient questions were asked (and subsequently
         answered) in their deliberations.
      
         So, after all these years of running down the road
         severely deprived of good coax stripping tools, someone
         asked the question. One guy went off in search of
         an answer. Now others are refining, expanding and
         enhancing that answer with their own. The Skunk Works
         approach to problem solving.
      
         I've been watching the thread on leds for annunciators.
         When the thread first started there were things I thought
         of that could have been contributed to the conversation
         but other folks tossed those ideas in later down the
         thread. I'm not going to get into that thread but will
         watch it. I anticipate  and increasing degree of satisfaction
         and pride of association with folks willing and able to
         conduct this exercise; combing the wild for simple-ideas
         that have good prospects for application in new products.
      
         For me at least, a teacher's ultimate career goal
         is to face his students and say, "gee folks, I have given
         you all I have. YOU are now the teachers and have
         things to share with me."  Of course we know that in
         the normal course of human communication. This happens
         in microcosm all the time. We are all (or should be)
         students and teachers at all times.
      
         Now, I gave away my newest stripping tool yesterday
         as a door prize at the seminar in St. Louis. Gotta go
         ask Google where to get a better one.  Thank you Mike!
      
      >  A google search on the part
      >number will get you prices better than e-bay. Next trick is to find a
      >blade kit cause that braid is gonna kill those blades in short order.
      
         I think you'll find that unless you're going into the coax
         assembly business, the blades are going to last for a lifetime
         of service in your own Skunk Works.
      
         Bob . . .
      
      
      ---
      
      
      
      
      
      
Message 7
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  | 
      
      
| Subject:  | RE: Coax Strippers | 
      
      --> AeroElectric-List message posted by: "Stewart, Michael (ISS Atlanta)" <mstewart@iss.net>
      
      Neal where do you live so I can come beat you with a stick. This is one
      of lifes little gems.
      And thanks Bob for the great reply earlier.
      Mike
      Do not archive
      
      
      -----Original Message-----
      From: owner-aeroelectric-list-server@matronics.com
      [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of
      George Neal E Capt AU/PC
      Subject: AeroElectric-List: RE: Coax Strippers
      
      --> AeroElectric-List message posted by: George Neal E Capt AU/PC
      <Neal.George@MAXWELL.AF.MIL>
      
      You folks can throw rocks at me for not speaking up sooner.  I haven't
      used
      a knife on coax in 15 years - I thought those nifty little strippers
      were
      common.  Of course, I didn't know that y'all didn't know.
      
      Neal
      RV-7 N8ZG (wings - finally)
      
      >Oh and BTW, I received my HT-322 rotary coax stripper and I am very
      pissed off. I pulled it out of the package, spun it around a piece of
      coax, and in about 3 seconds I had a perfectly stripped 3 way coax. How
      in the heck did I ever get by with out this little device. 
      
      Mike Stewart<
      Do not archive
      
      
      ==
      ==
      ==
      ==
      
      
      
      
      
      
Message 8
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  | 
      
      
| Subject:  | RE: Coax Strippers | 
      
      --> AeroElectric-List message posted by: George Neal E Capt AU/PC <Neal.George@MAXWELL.AF.MIL>
      
      Rather close to you, at the moment.
      I'm stationed in the sixth level of Hell. 
      Whodathunk it would cost more to live in Montgomery than Florida?
      
      Neal E. George, Capt, USAF
      Air University Protocol
      55 LeMay Plaza South
      Maxwell AFB, AL 36112
      (334) 953-2095 (DSN 943)
      Fax (334) 953-2225
      
      
      Neal where do you live so I can come beat you with a stick. This is one
      of lifes little gems.
      And thanks Bob for the great reply earlier.
      Mike
      Do not archive
      
      
      
      
      
      
Message 9
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  | 
      
      
| Subject:  | Re: wiring fuel level sender | 
      
      --> AeroElectric-List message posted by: "Ed Anderson" <eanderson@carolina.rr.com>
      
      Olivier,
      
          I have a connector between my fuselage and wings for all my electrical
      wiring.  landing/taxi Lights, heated Pitot tube, nav lights, Nav antenna,
      etc.  In case I ever had to take a wing off.  But, finding out how much
      trouble it was to put all those bolts and nuts to hold the wing spar to the
      bulkhead, I doubt I will ever have a wing off (voluntarily).{:>)
      
      Ed Anderson
      RV-6A N494BW Rotary Powered
      Matthews, NC
      
      ----- Original Message -----
      From: "Olivier Le Carbonnier" <olcdlm@laposte.net>
      <RV7and7A@yahoogroups.com>; <aeroelectric-list@matronics.com>
      Subject: AeroElectric-List: wiring fuel level sender
      
      
      > --> AeroElectric-List message posted by: "Olivier Le Carbonnier"
      <olcdlm@laposte.net>
      >
      > i have flop tube in the first fuel tank bay and put the fuel level
      > sender in the second bay.
      > i plan wiring through a existing little hole in the main spar with
      > bushing.
      > wiring with AWG22.
      > could i have a connector at the wing root ? (connector between left
      > wing and fuselage).
      > or must this fuel sender wire to go from sender to gauge without any
      > connector or splicing ?
      >
      > thank's for help, and sorry for my bad english.
      >
      > Olivier LC
      > France
      > ICQ#: 82067330
      >  sanglier@laposte.net
      >  http://sangliervolant.chez.tiscali.fr Van's RV-8 n81939 wings
      >
      >
      > Now with Pop-Up Blocker. Get it for free!
      > http://us.click.yahoo.com/L5YrjA/eSIIAA/yQLSAA/jrDrlB/TM
      >
      >
      > <*> To visit your group on the web, go to:
      >     http://groups.yahoo.com/group/RV-8/
      >
      > <*> To unsubscribe from this group, send an email to:
      >     RV-8-unsubscribe@yahoogroups.com
      >
      >     http://docs.yahoo.com/info/terms/
      >
      >
      
      
      
      
      
      
Message 10
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  | 
      
      
| Subject:  | Lead acid batteries: Vairiations on a theme. | 
      
      --> AeroElectric-List message posted by: "Steve Sampson" <SSampson.SLN21@london.edu>
      
      Just so I understand this.
      
      I recently had a new Concorde RG35A battery delivered. TNT smashed the
      plastic case in transit so now I have another one. It works well.
      
      My question is about the first one. Certainly nothing leaked out despite
      being able to see through the cracks to the inside, and it has been doing
      good duty starting my lawn mower. (The mower battery is a bit tired.) Will
      moisture evaporate out? Is this acidic?
      
      It is quite useful having a 12V source around, but am I better to get it out
      of my workshop?
      
      Thanks, Steve.
      
      ---
      
      
      
      
      
      
Message 11
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  | 
      
      
| Subject:  | Re: Lead acid batteries: Vairiations on a theme. | 
      
      --> AeroElectric-List message posted by: Brian Lloyd <brianl@lloyd.com>
      
      
      On Oct 4, 2004, at 1:21 PM, Steve Sampson wrote:
      
      > My question is about the first one. Certainly nothing leaked out 
      > despite
      > being able to see through the cracks to the inside, and it has been 
      > doing
      > good duty starting my lawn mower. (The mower battery is a bit tired.) 
      > Will
      > moisture evaporate out? Is this acidic?
      >
      > It is quite useful having a 12V source around, but am I better to get 
      > it out
      > of my workshop?
      
      It works.  Seal up the cracks with something, put it in a vented 
      battery box, and use it for light duty.  Not being completely sealed it 
      will eventually dry out but in the mean time it is usable.
      
      Brian Lloyd                     6501 Red Hook Plaza
      brianl@lloyd.com                Suite 201
      +1.340.998.9447                 St. Thomas, VI 00802
      
      I fly because it releases my mind from the tyranny of petty things . . .
       Antoine de Saint-Exupry
      
      
      
      
      
      
Message 12
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  | 
      
      
| Subject:  | 24 Volt batteries | 
      
      --> AeroElectric-List message posted by: "Terry Watson" <terry@tcwatson.com>
      
      Every so often the discussion comes up about 12 volt vs. 24 volt systems.
      What battery do those who choose 24 volts use?  What does it weigh, and how
      does it compare the new lightweight batteries like the PC680?  Do they hook
      2 of them together for 24 volts?
      
      Terry
      
      
      
      
      
      
Message 13
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  | 
      
      
| Subject:  | wiring fuel level sender | 
      
      --> AeroElectric-List message posted by: "Olivier Le Carbonnier" <olcdlm@laposte.net>
      
      thank's for answer.
      i use AWG 20, but i think that AWG22 is enough for fuel senders ? i don't
      find anything about this problem.
      i own the aeroelectic b nuckolls book and CD and don't find anything about
      wire size for fuel gauge (never in van's manual).
      
      Olivier
      
      -----Message d'origine-----
      De : owner-aeroelectric-list-server@matronics.com
      [mailto:owner-aeroelectric-list-server@matronics.com]De la part de Ed
      Anderson
      Envoy : dimanche 3 octobre 2004 19:05
       : aeroelectric-list@matronics.com
      Objet : Re: AeroElectric-List: wiring fuel level sender
      
      
      --> AeroElectric-List message posted by: "Ed Anderson"
      <eanderson@carolina.rr.com>
      
      Olivier,
      
          I have a connector between my fuselage and wings for all my electrical
      wiring.  landing/taxi Lights, heated Pitot tube, nav lights, Nav antenna,
      etc.  In case I ever had to take a wing off.  But, finding out how much
      trouble it was to put all those bolts and nuts to hold the wing spar to the
      bulkhead, I doubt I will ever have a wing off (voluntarily).{:>)
      
      Ed Anderson
      RV-6A N494BW Rotary Powered
      Matthews, NC
      
      ----- Original Message -----
      From: "Olivier Le Carbonnier" <olcdlm@laposte.net>
      <RV7and7A@yahoogroups.com>; <aeroelectric-list@matronics.com>
      Subject: AeroElectric-List: wiring fuel level sender
      
      
      > --> AeroElectric-List message posted by: "Olivier Le Carbonnier"
      <olcdlm@laposte.net>
      >
      > i have flop tube in the first fuel tank bay and put the fuel level
      > sender in the second bay.
      > i plan wiring through a existing little hole in the main spar with
      > bushing.
      > wiring with AWG22.
      > could i have a connector at the wing root ? (connector between left
      > wing and fuselage).
      > or must this fuel sender wire to go from sender to gauge without any
      > connector or splicing ?
      >
      > thank's for help, and sorry for my bad english.
      >
      > Olivier LC
      > France
      > ICQ#: 82067330
      >  sanglier@laposte.net
      >  http://sangliervolant.chez.tiscali.fr Van's RV-8 n81939 wings
      >
      >
      > Now with Pop-Up Blocker. Get it for free!
      > http://us.click.yahoo.com/L5YrjA/eSIIAA/yQLSAA/jrDrlB/TM
      >
      >
      > <*> To visit your group on the web, go to:
      >     http://groups.yahoo.com/group/RV-8/
      >
      > <*> To unsubscribe from this group, send an email to:
      >     RV-8-unsubscribe@yahoogroups.com
      >
      >     http://docs.yahoo.com/info/terms/
      >
      >
      
      
      
      
      
      
Message 14
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  | 
      
      
| Subject:  | RE: Unstable 20A generator system | 
      
      --> AeroElectric-List message posted by: CFrank@edony.com
      
      Update:
      
      This past Saturday, I was going to try swapping out the voltage regulator to
      rule the old one out.  I disconnected the leads, started working on the
      ground wire.
      
      I pulled slightly on the wire, and you know what?  The wire was improperly
      swaged to the eyelet that grounds it to the airframe... actually, it was not
      even swaged, since the wires were not crushed.  The bare wires were just
      making touching contact with the inside of the eyelet, creating an
      intermittent connection.
      
      I re-attached the battery, armature, and field wires, and started her up.
      Problem solved!  No more ammeter needle bounce!
      
      Lesson learned:  Continuity testing is not enough.  A "tug test" would have
      revealed the problem immediately.  Live and learn, I guess.
      
      Thanks to all for all the excellent advice.
      
      -----Original Message-----
      From: Robert L. Nuckolls, III [mailto:b.nuckolls@cox.net] 
      Subject: AeroElectric-List: RE: Unstable 20A generator system
      
      --> AeroElectric-List message posted by: "Robert L. Nuckolls, III"
      <b.nuckolls@cox.net>
      
      At 09:42 AM 9/23/2004 -0400, you wrote:
      
      >--> AeroElectric-List message posted by: CFrank@edony.com
      >
      >Bob,
      >
      >Thank you very much for your response.
      >
      >Can I substitute a 35 amp regulator for a 20 amp regulator? I do have a
      >spare 14V regulator on hand, but it is rated for 35 amps, not matching my
      20
      >amp generator output.  I suppose that this regulator will do the job, and
      >will just regulate for maximum generator output, but I have been reluctant
      >to try this out of fear of damaging something.
      >
      >Either way, whether going with an alternator system or replacing the
      voltage
      >regulator, I will still need field approval.  We'll see if Santa Claus has
      >some spare change left over after Xmas for the B&C alternator you
      recommend.
      >
      >I have joined the list, and already am finding it worthwhile.
      
         Substitute the 35A regulator for a quick test to see if
         the system settles down. The 35A current limit is too large
         to run . . . if your 20A generator is good, the too-large
         current limit setting in the regulator will not protect
         the generator. However, the test would be useful to see
         if a different regulator makes the system behave better.
      
         Bob . . .
      
      
      ---
      
      
      
      
      
      
Message 15
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  | 
      
      
| Subject:  | Re: 24 Volt batteries | 
      
      --> AeroElectric-List message posted by: Brian Lloyd <brianl@lloyd.com>
      
      
      On Oct 4, 2004, at 1:58 PM, Terry Watson wrote:
      
      > --> AeroElectric-List message posted by: "Terry Watson" 
      > <terry@tcwatson.com>
      >
      > Every so often the discussion comes up about 12 volt vs. 24 volt 
      > systems.
      > What battery do those who choose 24 volts use?  What does it weigh, 
      > and how
      > does it compare the new lightweight batteries like the PC680?  Do they 
      > hook
      > 2 of them together for 24 volts?
      
      Two small 12V gell or AGM batteries in series with a battery equalizer 
      to, a) ensure equal change and, b) allow one to draw 12V from the pair 
      without damaging either battery, seems to make the most sense to me.
      
      Brian Lloyd                     6501 Red Hook Plaza
      brianl@lloyd.com                Suite 201
      +1.340.998.9447                 St. Thomas, VI 00802
      
      There is a time to laud one's country and a time to protest.  A good 
      citizen is prepared to do either as the need arises.
      
      
      
      
      
      
Message 16
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  | 
      
      
| Subject:  | wiring fuel level sender | 
      
      --> AeroElectric-List message posted by: "Matt Prather" <mprather@spro.net>
      
      Hello Olivier,
      
      Mr Nuckolls strives to give the reader the analytical tools to pick the
      correct wire based on a component's electrical demands.  He sometimes
      provides illustrative examples of the analysis used to size wire.  These
      examples include calculations using real world numbers.  Trying to
      provide a comprehensive list of all possible electrical devices (and their
      associated wiring) that could be installed in an airplane wouldn't be
      practical.
      
      Most sensors are designed to use a minimum amount of power and
      cause the least disruption of the measured system.  As such, their power
      demands are typically low.  Because of this, in most cases, the bottom limit
      on wire size for connections to sensors is a mechanical one.  Really small
      wires are not as robust as slightly thicker ones, and are more difficult to
      make connections using cheap tools.  Reference recent discussion about
      certain servo motor wire selection.
      
      For gas guages, AWG22 is plenty, but if you had AWG20 on hand, that works
      too.
      
      Regards,
      
      Matt-
      VE N34RD, C150 N714BK
      
      > --> AeroElectric-List message posted by: "Olivier Le Carbonnier"
      > <olcdlm@laposte.net>
      >
      > thank's for answer.
      > i use AWG 20, but i think that AWG22 is enough for fuel senders ? i
      > don't find anything about this problem.
      > i own the aeroelectic b nuckolls book and CD and don't find anything
      > about wire size for fuel gauge (never in van's manual).
      >
      > Olivier
      >
      
      snip
      
      
      
      
      
      
Message 17
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  | 
      
      
| Subject:  | 24 Volt batteries | 
      
      --> AeroElectric-List message posted by: "Terry Watson" <terry@tcwatson.com>
      
      Thanks for the answer, Brian.  I wonder if there is a way of deriving most
      of the benefits of either a 12 or 24 volt system from such a combination.
      
      This is just curiosity to me at this point.  I have already added a second
      battery to power my Blue Mountain EFIS one while the first one cranks the
      starter.  I think I have everything worked out so almost any part of the
      system can run off one or both batteries, but not off either battery
      individually.  For example, the EFIS/one can run off battery #2 or 1 & 2,
      but not #1 alone; and the starter can be cranked by #1 or #1 and #2, but not
      #2 alone.
      
      Terry
      RV-8A #80729 wiring & panel
      Seattle
      
      
      --> AeroElectric-List message posted by: Brian Lloyd <brianl@lloyd.com>
      
      
      Two small 12V gell or AGM batteries in series with a battery equalizer
      to, a) ensure equal change and, b) allow one to draw 12V from the pair
      without damaging either battery, seems to make the most sense to me.
      
      
      
      
      
      
Message 18
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  | 
      
      
| Subject:  | Re: 24 Volt batteries | 
      
      --> AeroElectric-List message posted by: earl_schroeder@juno.com
      
      OK, maybe I should already know but please describe "batteries in series
      with a battery equalizer" that Brian mentioned.  Thanks, Earl
      
      > --> AeroElectric-List message posted by: Brian Lloyd 
      > <brianl@lloyd.com>
      > 
      > 
      > Two small 12V gell or AGM batteries in series with a battery 
      > equalizer
      > to, a) ensure equal change and, b) allow one to draw 12V from the 
      > pair
      > without damaging either battery, seems to make the most sense to 
      > me.
      > 
      
      
      
      
      
      
Message 19
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  | 
      
      
| Subject:  | Re: RE: Coax Strippers | 
      
      --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
      
      At 08:57 AM 10/4/2004 -0500, you wrote:
      
      >--> AeroElectric-List message posted by: George Neal E Capt AU/PC 
      ><Neal.George@MAXWELL.AF.MIL>
      >
      >You folks can throw rocks at me for not speaking up sooner.  I haven't used
      >a knife on coax in 15 years - I thought those nifty little strippers were
      >common.  Of course, I didn't know that y'all didn't know.
      
         How could you know . . . until someone asks the question?
      
         Bob . . .
      
      
      ---
      
      
      
      
      
      
Message 20
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  | 
      
      
| Subject:  | Re: Lamar Overvoltage Relay | 
      
      --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
      
      At 05:08 PM 10/1/2004 -0400, you wrote:
      
      >--> AeroElectric-List message posted by: "Chris Horsten" 
      ><airplanes@sympatico.ca>
      >
      >Help!
      >
      >I've got a Lamar B-00289-2 overvoltage relay I'd like to try and use in my
      >aircraft. It has two connections on it: Bat and Load. Looking at Bob's
      >schematics, the crowbar hooks up to one side of the 5 amp field breaker and
      >to ground. In other words, this Lamar doodad may be a different approach
      >altogether. Anybody know how and where it gets connected? The Lamar web site
      >is all but useless for information.
      
          Yes, it's a true RELAY . . . related to the crowbar ov module only
          in intended function. It goes in series with the power from your
          alt field circuit breaker (or fuse in this case . . . the ov relay
          doesn't force the fuse open). LOAD goes toward the regulator. BAT
          goes to the breaker or fuse through the alternator control side of
          the DC power master switch.
      
          Bob . . .
      
      
      ---
      
      
      
      
      
      
Message 21
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  | 
      
      
| Subject:  | Re: Fuse block connections | 
      
      --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
      
      At 07:58 AM 10/1/2004 -0700, you wrote:
      
      >--> AeroElectric-List message posted by: "Paul Messinger" <paulm@olypen.com>
      >
      >
      >----- Original Message -----
      >From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
      >To: <aeroelectric-list@matronics.com>
      >Subject: Re: AeroElectric-List: Fuse block connections
      >
      >
      > > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III"
      ><b.nuckolls@cox.net>
      > > >The Fast-on PIDG terminals are 10X-100X higher force. In fact they
      > > >require mechanical assisted grip to separate.
      > >
      > >    Force is not the same as pressure. It's pressure that sets electrical
      > >    integrity of the connection. There are millions of vehicles using
      > >    similar if not identical connections.
      >
      >I agree, but in this case extraction force directly relates to pressure as
      >the contact area and type are very similar.
      >
      >And yes I did try pulling the fuse out of my wife's import auto. The force
      >and contact marks on the fuse was much higher. Also the contacts were solid
      >and not loose as in the Buss products (I have several models all with the
      >same very low forces and loose contacts.) Thus based on a tiny sample the
      >aftermarket BUSS fuse holders are NOT nearly as good as the production auto
      >fuse holders.
      >
      >I needed the fuse extractor on the auto vs. simple fingers on the BUSS
      >product. The marks on the auto fuse indicate much higher contact force
      >similar to the highly recommended fast-on lugs.
      >
      >If we were talking about fast-on terminals, I suspect you would judge the
      >(fuse holder) contact force unacceptable.
      
         Fast-ons have a 10x margin of holding force. Most of the fuse
         holders are light . . . but the guy at Bussmann assured me that
         adequate pressures were there. Pressure is related to force but
         we need a scale factor too.
      
         Consider whacking off a whisker with a blade . . . sharp edge
         against a cylinder at right angles. Initial area of contact, zero.
         Initial force, very light. Pressure . . . tons per square inch and
         the whisker fails . . . hopefully at the right height the first time
         so you don't have to whack it again.
      
         The risk is in loosing the sharp edges he alludes to in the
         trifurcated clip that grabs the fuse. Insertion/removal wear
         has to be significant . . . corrosion dulling of the edge is
         also a concern.
      
      
      >I will not consider nor recommend fuse holders of the types I have from
      >BUSS.
      >
      >A system is only as good as its weakest link and I feel the BUSS fuse
      >holders commonly available, not ready for aircraft use. The fuse holder on
      >the import was fine in my judgment, just not as handy in size.
      >
      >Making a fuse holder from female fast-on's and pcb material would provide
      >the required gas tight contact.
      
      
         Very true. Keystone and others make solder-tailed fast-on like clips
         that mate with the ATC fuse tabs. I have a big bag of them here. I haven't
         figured out how I'm going to fixture a bunch of these on an assembly and
         keep them really straight for soldering. At the moment, the plan is
         to cut a forest-of-fuse-tabs into a chunk of soft but hardenable steel.
      
         I'll populate the fixture with sockets and then work them onto the board.
         Just need to wait until my budget for tooling is a bit more flush. I'm not
         going to try to cut that one out on the ol' Bridgeport!
      
          Bob . . .
      
      
      ---
      
      
      
      
      
      
Message 22
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  | 
      
      
| Subject:  | Re: Garmin & Garmin AT Installation Manuals | 
      
      --> AeroElectric-List message posted by: "John Schroeder" <jschroeder@perigee.net>
      
      I downloaded the CNX80 rev F installation manual. Compared to Rev C that  
      was published by UPS, the quality of Rev F is appalling! Many of the  
      drawings and diagrams are unreadable. Looks like someone zeroxed it  
      several times using an old 300 dpi copier and then converted it to a .pdf  
      file. I cannot imagine asking their "licensed installers" to rely on this  
      document to install it according to the FAR's. Looks like they have put  
      these on line for us to make us feel good.
      
      Best,
      
      John
      >
      > Well hopefully not John, but like some of the other posts, I have the
      > entire directory archived for our future benefit.
      >
      > Ahhhh the power of technology!
      >
      
      > Many thanks for the huge response and the help. It works like a charm.
      > Hopefully, Garmin won't plug this loophole as well. Ahhhhh, the whiff of
      > monopoly!! :-))
      >
      > Cheers,
      >
      > John
      >
      >
      
      
      -- 
      
      
      
      
      
      
Message 23
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  | 
      
      
| Subject:  | Cheap terminal crimper | 
      
      --> AeroElectric-List message posted by: "glaesers" <glaesers@wideopenwest.com>
      
      I was browsing on eBay and found the following wire crimper - an OTC-4497
      "Stinger"  for $19.  It looks very similar to the tool on the B&C website.
      I then did a Google search on the part number - hoping for more info - found
      the second link but the same description.
      
      Has anyone used one of these crimpers?  Any chance these will make good
      crimps on PIDG terminals??
      
      http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&category=31483&item=3843657281
      &rd=1
      also
      http://www.ntxtools.com/Merchant/merchant.mvc?Screen=PROD&Store_Code=01&Prod
      uct_Code=OTC-4497&Category_Code=251
      
      Thanks,
              Dennis Glaeser
      
      
      
      
      
      
Message 24
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  | 
      
      
| Subject:  | Re: Cheap terminal crimper | 
              clamav-milter version 0.80c
              on juliet.albedo.net
      
      --> AeroElectric-List message posted by: Ken <klehman@albedo.net>
      
      Dennis
      It certainly looks like the imported one that I am using on PIDG 
      terminals and I am delighted with it for the electrical connection but I 
      often touch up the insulation side a bit (when crimping tefzel) with a 
      separate crimper that has a round die. Both sides (electrical and 
      insulation) are the same on that tool but I still like it.
      Ken
      
      glaesers wrote:
      
      >--> AeroElectric-List message posted by: "glaesers" <glaesers@wideopenwest.com>
      >
      >I was browsing on eBay and found the following wire crimper - an OTC-4497
      >"Stinger"  for $19.  It looks very similar to the tool on the B&C website.
      >I then did a Google search on the part number - hoping for more info - found
      >the second link but the same description.
      >
      >Has anyone used one of these crimpers?  Any chance these will make good
      >crimps on PIDG terminals??
      >
      >http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&category=31483&item=3843657281
      >&rd=1
      >also
      >http://www.ntxtools.com/Merchant/merchant.mvc?Screen=PROD&Store_Code=01&Prod
      >uct_Code=OTC-4497&Category_Code=251
      >
      >Thanks,
      >        Dennis Glaeser
      >  
      >
      
      
      
      
      
      
Message 25
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  | 
      
      
| Subject:  | RE: Unstable 20A generator system | 
      
      --> AeroElectric-List message posted by: william mills <courierboy@earthlink.net>
      
      >--> AeroElectric-List message posted by: CFrank@edony.com
      >
      >Update:
      >
      >This past Saturday, I was going to try swapping out the voltage regulator to
      >rule the old one out.  I disconnected the leads, started working on the
      >ground wire.
      >
      >I pulled slightly on the wire, and you know what?  The wire was improperly
      >swaged to the eyelet that grounds it to the airframe... actually, it was not
      >even swaged, since the wires were not crushed.  The bare wires were just
      >making touching contact with the inside of the eyelet, creating an
      >intermittent connection.
      >
      >I re-attached the battery, armature, and field wires, and started her up.
      >Problem solved!  No more ammeter needle bounce!
      >
      >Lesson learned:  Continuity testing is not enough.  A "tug test" would have
      >revealed the problem immediately.  Live and learn, I guess.
      >
      >Thanks to all for all the excellent advice.
      
      
      This is a superb example of why we should "feel-up" our 
      airframes/sysems. One of my A/P instructors would get his hands on 
      everything. Even things directly in front of him that looked secure 
      he'd give a tug. This method of getting your hands on everything is 
      paramount to a good inspection and may prevent some FBO from telling 
      you "it was a bad $diode$".
      
      Thanks -
      Bill
      do not archive
      
      
      
      
      
      
Message 26
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  | 
      
      
| Subject:  | Re: Cheap terminal crimper | 
      
      --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
      
      At 10:38 PM 10/4/2004 -0400, you wrote:
      
      >--> AeroElectric-List message posted by: Ken <klehman@albedo.net>
      >
      >Dennis
      >It certainly looks like the imported one that I am using on PIDG
      >terminals and I am delighted with it for the electrical connection but I
      >often touch up the insulation side a bit (when crimping tefzel) with a
      >separate crimper that has a round die. Both sides (electrical and
      >insulation) are the same on that tool but I still like it.
      >Ken
      >
      >glaesers wrote:
      >
      > >--> AeroElectric-List message posted by: "glaesers" 
      > <glaesers@wideopenwest.com>
      > >
      > >I was browsing on eBay and found the following wire crimper - an OTC-4497
      > >"Stinger"  for $19.  It looks very similar to the tool on the B&C website.
      > >I then did a Google search on the part number - hoping for more info - found
      > >the second link but the same description.
      > >
      > >Has anyone used one of these crimpers?  Any chance these will make good
      > >crimps on PIDG terminals??
      > >
      > >http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&category=31483&item=3843657281
      > >&rd=1
      > >also
      > >http://www.ntxtools.com/Merchant/merchant.mvc?Screen=PROD&Store_Code=01&Prod
      > >uct_Code=OTC-4497&Category_Code=251
      > >
      > >Thanks,
      > >        Dennis Glaeser
      
         Yes, that is the same tool. I believe there are only a few
         folks making this tool. I've seen it in the wild with a variety
         of colored handles but with identical mold and machine marks.
         I've seen it priced anywhere from $17 or so up to $125 but
         they're all made in Taiwan, if not by the same company then
         twin brother companies.
      
         Bob . . .
      
      
      ---
      
      
      
      
      
      
Message 27
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  | 
      
      
| Subject:  | D-sub connectors current rating | 
      
      --> AeroElectric-List message posted by: "Kingsley Hurst" <khurst@taroom.qld.gov.au>
      
      All,
      
      Requesting the max current rating for miniature d-sub connectors, both
      soldered and machined pin types please.  That would be max current per
      pin I guess.
      
      Many thanks
      
      Kingsley Hurst
      Europa 281 in Oz.
      
      
      
      
      
      
 
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