AeroElectric-List Digest Archive

Thu 11/25/04


Total Messages Posted: 18



Today's Message Index:
----------------------
 
     1. 04:51 AM - Re: PowerSchottky (Mickey Coggins)
     2. 07:36 AM - Re: PowerSchottky (Paul Messinger)
     3. 08:04 AM - Re: PowerSchottky (Paul Messinger)
     4. 10:23 AM - Cad Preferences/Ideas (Jerry2DT@aol.com)
     5. 11:00 AM - MicroAir 760 doesn't modulate when keyed (Tom Barnes)
     6. 11:07 AM - Re: Cad Preferences/Ideas (larry)
     7. 11:07 AM - Re: Cad Preferences/Ideas (larry)
     8. 12:52 PM - Re: Cad Preferences/Ideas (Dan O'Brien)
     9. 01:52 PM - Re: Cad Preferences/Ideas (Mickey Coggins)
    10. 04:03 PM - Zip-Ties (Tinne maha)
    11. 04:04 PM - Facet Fuel Pump (Tinne maha)
    12. 04:13 PM - Fusible Links (Tinne maha)
    13. 06:05 PM - Re: Zip-Ties (Fiveonepw@aol.com)
    14. 07:04 PM - Re: Zip-Ties (Scott Aldrich)
    15. 07:21 PM - Re: Zip-Ties (Brian Kraut)
    16. 08:15 PM - Tachometer & P-lead & Dual Mag Pack (luckymacy@comcast.net (lucky))
    17. 09:01 PM - Alternator 'B' Lead Protection (Tinne maha)
    18. 09:17 PM - Re: Facet Fuel Pump (Werner Schneider)
 
 
 


Message 1


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    Time: 04:51:28 AM PST US
    From: Mickey Coggins <mick-matronics@rv8.ch>
    Subject: Re: PowerSchottky
    --> AeroElectric-List message posted by: Mickey Coggins <mick-matronics@rv8.ch> >>As long as you can stand the V drop its a good inexpensive solution. The V >>drop becomes more important in electrically dependent applications where >>getting as much power out of the battery is important. > > Why do we have ANY diodes in series with battery powered equipment? > Seems that the best design doesn't need to consider electrically > efficient diodes for battery-only operations. In my application, I have one ECM with only one power input, and I want to hook it up to both battery busses. Clearly the likelihood of a battery failing is pretty low, but I'd like to get the juice from both batteries for this critical-to-flight component. http://www.rv8.ch/article.php?story=20040406145425120 As I understand it, I need some kind of a diode to keep the current from flowing the wrong way, and I want to make sure that I get as low a voltage drop across the diode as possible. I've already bought the powerschotty diodes, and am not concerned about the cost, but I if you can see a better way to do this, I would be most appreciative! The rest of my electrical system design is here: http://www.rv8.ch/article.php?story=20041121101637759 Thanks, Mickey -- Mickey Coggins http://www.rv8.ch/ #82007 QB Wings/Fuselage


    Message 2


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    Time: 07:36:07 AM PST US
    From: "Paul Messinger" <paulm@olypen.com>
    Subject: Re: PowerSchottky
    --> AeroElectric-List message posted by: "Paul Messinger" <paulm@olypen.com> ----- Original Message ----- From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> Subject: Re: AeroElectric-List: PowerSchottky > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> > > At 07:49 AM 11/24/2004 -0800, you wrote: > >--> AeroElectric-List message posted by: "Paul Messinger" <paulm@olypen.com> >> > > >As long as you can stand the V drop its a good inexpensive solution. The V > >drop becomes more important in electrically dependent applications where > >getting as much power out of the battery is important. > > Why do we have ANY diodes in series with battery powered equipment? > Seems that the best design doesn't need to consider electrically > efficient diodes for battery-only operations. Best is in the eyes of the beholder. Consider the builder that is using a stock auto engine electrical system. (Only one that is.) He has two batteries and does need to have both powering the single engine elecrical system. One can argue that diodes allow both batteries to power the same computer with no chance of a power off glitch (as is possible with switches to route the power). There are other ways to wire systems that may not agree with your "best" approach that provide more comfort, lower pilot work load, or just personal perference. As long as they have no major hidden faults I feel there are several good ways to design a system as well as a large number of ways to design a bad system. Personally I do not like the single stock computer setup, but there is a sizable group including a FWF manufacturer (Eggenfelner) that sells a single string system as the most reliable way to go. As the stock auto computer will work at very low supply voltages the additional diode drop is not a concern as long as its not too large. > > Sure . . . which reminds me. Did your studies size the energy > signature of alternator load dumps sufficiently to select a > Transorb to trap them? Yes and no big deal to clamp. There are system implications however, and yes I am getting closer to publishing. Its a matter of priorities as my personal family concerns have higher priority. Also I am taking the time for a multi person peer review (6 fellow engineers with a combined experience of over 200 man years) as well as providing at least one designed and tested solution to every problem or concern discovered during the testing phase. Load dump turned out to be the tip of the iceburg and the simplest to handle. We did a complete electrical system study, bench setup and test. As we found no critical or emergency type of concern we feel its better to take longer and produce the best results possible. Before the end of the year hopefully. Paul > > Bob . . .


    Message 3


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    Time: 08:04:48 AM PST US
    From: "Paul Messinger" <paulm@olypen.com>
    Subject: Re: PowerSchottky
    --> AeroElectric-List message posted by: "Paul Messinger" <paulm@olypen.com> I use the IR 160CMQ045 with both diodes in parallel to charge the backup battery as I do not like the use of a power contactor etc. The backup battery charge voltage is 0.3v lower (MAX) than the alternator output and with this additional drop its still high enough to fully charge the backup battery (just takes a little longer for the last 10% of charge). The diodes are much lighter and lower cost and passive so there is no need for switches, pilot control, etc. In an electrically dependent design I feel that only the primary battery should be used to start the engine as the modern batteries have more than enough power to do this and if one battery is not enough perhaps not a good day to fly. If both batteries are needed to start then its likely flight will occur before the batteries are fully charged and an alternator failure would result in a battery only condition with a starting point of less than full charge. In my case the backup battery is fully charged immediately after starting as its not used for starting. I have dual ign/fuel injection systems, each dedicated to one battery and no diodes in series there. I have some avionics where diodes are used to provide switchless power from either battery as needed. Here I use the above mentioned diodes as a power source combiner in a similar way to your engine computer power setup. My single switch is after the power is combined, not before as you are doing. Your approach to powering the single computer seems reasonable to me (based on a quick look) and for what its worth that is :-). Paul ----- Original Message ----- From: "Mickey Coggins" <mick-matronics@rv8.ch> Subject: Re: AeroElectric-List: PowerSchottky > --> AeroElectric-List message posted by: Mickey Coggins <mick-matronics@rv8.ch> > > > >>As long as you can stand the V drop its a good inexpensive solution. The V > >>drop becomes more important in electrically dependent applications where > >>getting as much power out of the battery is important. > > > > Why do we have ANY diodes in series with battery powered equipment? > > Seems that the best design doesn't need to consider electrically > > efficient diodes for battery-only operations. > > In my application, I have one ECM with only one power input, > and I want to hook it up to both battery busses. Clearly the > likelihood of a battery failing is pretty low, but I'd like > to get the juice from both batteries for this critical-to-flight > component. > > http://www.rv8.ch/article.php?story=20040406145425120 > > As I understand it, I need some kind of a diode to keep the > current from flowing the wrong way, and I want to make sure > that I get as low a voltage drop across the diode as possible. > > I've already bought the powerschotty diodes, and am not concerned > about the cost, but I if you can see a better way to do this, > I would be most appreciative! > > The rest of my electrical system design is here: > > http://www.rv8.ch/article.php?story=20041121101637759 > > Thanks, > Mickey > > > -- > Mickey Coggins > http://www.rv8.ch/ > #82007 QB Wings/Fuselage > >


    Message 4


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    Time: 10:23:30 AM PST US
    From: Jerry2DT@aol.com
    Subject: Cad Preferences/Ideas
    --> AeroElectric-List message posted by: Jerry2DT@aol.com List, I have Bob's CD and looked at ACad Lite, Intellicad, Turbocad. Also Visio and Smartdraw. I would love to have a wiring diagram specific to my RV6a which is going to have simple, all electric, one batt/one alternator architecture. However, the learning curve looks steep on most of these, as well as the expense of the Visio or Smartdraw if I went that route. I would appreciate any thoughts/input/ideas on those who have been there/done that... Happy Turkey, Jerry Cochran


    Message 5


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    Time: 11:00:06 AM PST US
    From: "Tom Barnes" <skytop@megsinet.net>
    Subject: MicroAir 760 doesn't modulate when keyed
    --> AeroElectric-List message posted by: "Tom Barnes" <skytop@megsinet.net> Bob, Back in September of '03, you offered to bench check my MicroAir 760 transceiver and on your bench, it checked out okay. My problem was never resolved so I reinstalled it and have since lived with just using it as a second receiver. Well, I just came across some documentation that Jim Weir wrote in his article "The Little Radio That Could (Installation, Part II)" that addresses my problem EXACTLY. First let me say that I constructed and installed one of Jim's audio panel kits and am well pleased with its performance. I'm not sure if people using other audio panels have experienced this problem. Jim described the problem and solution as "the transmitter would key and put out power, but there was no modulation (audio) on the carrier. But when I grounded the key line directly at the barrier strip I had full carrier and modulation." If I understand his article, the problem has to do with accumulated resistance causing excessive voltage on the key line. It seems that the MicroAir unit needs 0.4 volts or less to fully transmit and the rest of the world is satisfied with 1.5 to 2 volts. He said that he installed a relay at the audio panel to remedy the problem. In my application, the PTT is wired through the audio panel and then through the ptt switch on the control stick and then back to the avionics ground on the firewall. There is a CPC connector at the control stick. Considering this, I can understand how this problem would apply to me. So in closing, I will also install a relay up near the radio unless you can come up with a simpler solution. Tom Barnes -6 all electric 75+ hrs.


    Message 6


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    Time: 11:07:54 AM PST US
    From: larry <larry@grrok.com>
    Subject: Re: Cad Preferences/Ideas
    --> AeroElectric-List message posted by: larry <larry@grrok.com> I used AutoSketch for my drawings. There are no components with the standard package but it is quite easy to build two or three separate sheets of the symbols you will be using: switches, contactors, grounds, etc. and then simply drag them into any drawing you are constructing. At 11:22 AM 11/25/2004, Jerry2DT@aol.com wrote: >--> AeroElectric-List message posted by: Jerry2DT@aol.com > >List, > >I have Bob's CD and looked at ACad Lite, Intellicad, Turbocad. Also Visio >and Smartdraw. I would love to have a wiring diagram specific to my RV6a >which >is going to have simple, all electric, one batt/one alternator architecture. > >However, the learning curve looks steep on most of these, as well as the >expense of the Visio or Smartdraw if I went that route. I would appreciate >any >thoughts/input/ideas on those who have been there/done that... > >Happy Turkey, > >Jerry Cochran > >


    Message 7


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    Time: 11:07:54 AM PST US
    From: larry <larry@grrok.com>
    Subject: Re: Cad Preferences/Ideas
    --> AeroElectric-List message posted by: larry <larry@grrok.com> I used AutoSketch for my drawings. There are no components with the standard package but it is quite easy to build two or three separate sheets of the symbols you will be using: switches, contactors, grounds, etc. and then simply drag them into any drawing you are constructing. At 11:22 AM 11/25/2004, Jerry2DT@aol.com wrote: >--> AeroElectric-List message posted by: Jerry2DT@aol.com > >List, > >I have Bob's CD and looked at ACad Lite, Intellicad, Turbocad. Also Visio >and Smartdraw. I would love to have a wiring diagram specific to my RV6a >which >is going to have simple, all electric, one batt/one alternator architecture. > >However, the learning curve looks steep on most of these, as well as the >expense of the Visio or Smartdraw if I went that route. I would appreciate >any >thoughts/input/ideas on those who have been there/done that... > >Happy Turkey, > >Jerry Cochran > >


    Message 8


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    Time: 12:52:42 PM PST US
    From: "Dan O'Brien" <danobrien@cox.net>
    Subject: Re: Cad Preferences/Ideas
    --> AeroElectric-List message posted by: "Dan O'Brien" <danobrien@cox.net> I have Bob's CD and looked at ACad Lite, Intellicad, Turbocad. Also Visio and Smartdraw. I would love to have a wiring diagram specific to my RV6a which is going to have simple, all electric, one batt/one alternator architecture. However, the learning curve looks steep on most of these, as well as the expense of the Visio or Smartdraw if I went that route. I would appreciate any thoughts/input/ideas on those who have been there/done that... I used Intellicad from the CD, and I think it's great. There is a bit of a learning curve. It helps to have a little experience with a vector drawing program. I took a rainy afternoon once and played with it using Bob's sample Lancair IV wiring book. Did my wirebook using the program by modifying the IV book.


    Message 9


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    Time: 01:52:06 PM PST US
    From: Mickey Coggins <mick-matronics@rv8.ch>
    Subject: Re: Cad Preferences/Ideas
    --> AeroElectric-List message posted by: Mickey Coggins <mick-matronics@rv8.ch> Hi Jerry, I personally use visio, but I have seen some amazing things done with powerpoint. It's pretty easy to learn. I assume you are on a windows platform, but if you are on Mac, there are lots of excellent solutions. If you are on Linux, then tgif is very good. StarOffice is another option - it has lots of stuff for only 40 bucks. Includes a nice drawing program. http://wwws.sun.com/software/star/staroffice/ Of course, if you are fast, you can use smartdraw for 30 days for free! Mickey At 19:33 25-11-04, Jerry2DT@aol.com wrote: -----Start of Original Message----- >--> AeroElectric-List message posted by: Jerry2DT@aol.com > >List, > >I have Bob's CD and looked at ACad Lite, Intellicad, Turbocad. Also Visio >and Smartdraw. I would love to have a wiring diagram specific to my RV6a which >is going to have simple, all electric, one batt/one alternator architecture. > >However, the learning curve looks steep on most of these, as well as the >expense of the Visio or Smartdraw if I went that route. I would appreciate any >thoughts/input/ideas on those who have been there/done that... > >Happy Turkey, > >Jerry Cochran > > -----End of Original Message----- -- Mickey Coggins http://www.rv8.ch/ #82007 QB Wings/Fuselage


    Message 10


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    Time: 04:03:42 PM PST US
    From: "Tinne maha" <tinnemaha@hotmail.com>
    Subject: Zip-Ties
    --> AeroElectric-List message posted by: "Tinne maha" <tinnemaha@hotmail.com> Do you all recommend using zip-ties to mount electrical wires? I had an A&P advise strongly against them. He said vibration will wear them out, independent of heat, chemical or UV exposure. Last weekend this A&P (who happened to be annualing my hangar-mate's certificated craft) took an interest in my project & gave me several 'pointers', one of them being not to use zip-ties at all, or atleast in areas that will be inaccessible (He recommended using adel clamps) One of the most frustrating things about this project is getting 5 different (& sometimes contrary) answers from 3 different people whose opinions are presumably more qualified than my own. I don't have the time or other resources to check the successes/failures of every 'qualified' source I talk to, so how does one decide who to believe? I'm sure others have had similar experiences. Any input will be interesting & appreciated. Thanks, Grant


    Message 11


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    Time: 04:04:04 PM PST US
    From: "Tinne maha" <tinnemaha@hotmail.com>
    Subject: Facet Fuel Pump
    --> AeroElectric-List message posted by: "Tinne maha" <tinnemaha@hotmail.com> List, I bought an electric solenoid primer valve recently ('cuz I like the idea of having less fuel lines on my side of the firewall) for my Facet automotive electric fuel pump. There are no instuctions at all. Can anyone tell me where to get the fittings to plumb fuel from the positive side of my fuel pump to both the carb & the solenoid valve? Does one just use a big 'T' fitting with reducers to get down to the solenoid size fuel line? Thanks again, Grant


    Message 12


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    Time: 04:13:02 PM PST US
    From: "Tinne maha" <tinnemaha@hotmail.com>
    Subject: Fusible Links
    --> AeroElectric-List message posted by: "Tinne maha" <tinnemaha@hotmail.com> Bob, In Chapter 10 (Cirquit Protection) of 'The Connection' (My version is dated April of 2000), you recommend using a fuse-link for the hot feed of an electronic ignition. Has that been replaced by a fuse in the battery bus in more recent editions? I know this sounds like a dumb question...I'm 99% sure the answer is yes, but I don't fully understand the difference between fuses & fuse links. I know their function is the same (they are the weak link that protects the wire), but what are the advantages/disadvantages of each? Why not use a fuse on the alternator field wire shown in Z-11? Grant


    Message 13


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    Time: 06:05:50 PM PST US
    From: Fiveonepw@aol.com
    Subject: Re: Zip-Ties
    --> AeroElectric-List message posted by: Fiveonepw@aol.com In a message dated 11/25/2004 6:04:23 PM Central Standard Time, tinnemaha@hotmail.com writes: I had an A&P advise strongly against them. He said vibration will wear them out, independent of heat, chemical or UV exposure. Hogwash- you're gonna inspect this stuff occasionally, no? Install them TIGHT and they become as static as whatever they are strangling... From The PossumWorks in TN Mark


    Message 14


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    Time: 07:04:58 PM PST US
    From: "Scott Aldrich" <sa@mwutah.com>
    Subject: Zip-Ties
    --> AeroElectric-List message posted by: "Scott Aldrich" <sa@mwutah.com> I know the Boeing aircraft have thousands of zip ties holding wire bundles together, at least the 767 and 757 do. I have heard some say they can cause wear on the engine mount if used directly on the tube. Scott -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Tinne maha Subject: AeroElectric-List: Zip-Ties --> AeroElectric-List message posted by: "Tinne maha" <tinnemaha@hotmail.com> Do you all recommend using zip-ties to mount electrical wires? I had an A&P advise strongly against them. He said vibration will wear them out, independent of heat, chemical or UV exposure. Last weekend this A&P (who happened to be annualing my hangar-mate's certificated craft) took an interest in my project & gave me several 'pointers', one of them being not to use zip-ties at all, or atleast in areas that will be inaccessible (He recommended using adel clamps) One of the most frustrating things about this project is getting 5 different (& sometimes contrary) answers from 3 different people whose opinions are presumably more qualified than my own. I don't have the time or other resources to check the successes/failures of every 'qualified' source I talk to, so how does one decide who to believe? I'm sure others have had similar experiences. Any input will be interesting & appreciated. Thanks, Grant


    Message 15


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    Time: 07:21:22 PM PST US
    From: "Brian Kraut" <brian.kraut@engalt.com>
    Subject: Zip-Ties
    --> AeroElectric-List message posted by: "Brian Kraut" <brian.kraut@engalt.com> On engine mounts I use an adel clamp around the mount with a second adel clamp screwed to it for the wire. It holds good, resists heat, and spaces the wire from the mount. Everywhere else it is zip ties. Brian Kraut Engineering Alternatives, Inc. www.engalt.com -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com]On Behalf Of Scott Aldrich Subject: RE: AeroElectric-List: Zip-Ties --> AeroElectric-List message posted by: "Scott Aldrich" <sa@mwutah.com> I know the Boeing aircraft have thousands of zip ties holding wire bundles together, at least the 767 and 757 do. I have heard some say they can cause wear on the engine mount if used directly on the tube. Scott -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Tinne maha Subject: AeroElectric-List: Zip-Ties --> AeroElectric-List message posted by: "Tinne maha" <tinnemaha@hotmail.com> Do you all recommend using zip-ties to mount electrical wires? I had an A&P advise strongly against them. He said vibration will wear them out, independent of heat, chemical or UV exposure. Last weekend this A&P (who happened to be annualing my hangar-mate's certificated craft) took an interest in my project & gave me several 'pointers', one of them being not to use zip-ties at all, or atleast in areas that will be inaccessible (He recommended using adel clamps) One of the most frustrating things about this project is getting 5 different (& sometimes contrary) answers from 3 different people whose opinions are presumably more qualified than my own. I don't have the time or other resources to check the successes/failures of every 'qualified' source I talk to, so how does one decide who to believe? I'm sure others have had similar experiences. Any input will be interesting & appreciated. Thanks, Grant


    Message 16


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    Time: 08:15:59 PM PST US
    From: luckymacy@comcast.net (lucky)
    mahlon_russell@teledyne.com (mahlon mahlon_r), aeroelectric-list@matronics.com
    Subject: Tachometer & P-lead & Dual Mag Pack
    0.01 RCVD_DOUBLE_IP_LOOSE Received: by and from look like IP addresses --> AeroElectric-List message posted by: luckymacy@comcast.net (lucky) I have a Dual Mag pack Lycoming I'm trying to get RPM readings for via the GRT EIS 4000. Somehow you are supposed to tap into the P-Lead but I think their assumption is wrong for this engine. I think with normal Left/Right mags mounted on separate pads you have screws you mount the leads on with ring terminals or something similar. With mine it's a whole different internal affair. Anyone run across this and solve it using the Dual Mag pack (IO-360-A1B6D)? thanks, Lucky > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" > <b.nuckolls@cox.net> > > At 06:46 PM 11/17/2004 -0600, you wrote: > >--> AeroElectric-List message posted by: Bobby Hester > ><bhester@hopkinsville.net> > > > >I have the Van's internally regulated alternater and I have installed > >the OV contactor and the 80amp current limiter. I have a current sensor > >for my ACS 2002 engine monitor that needs to have a wire from the > >alternator go thru it. Were would be the best place to do this. > > > >1. On the wire from the alternator to the OV contactor. > > > >2. On the wire from the OV contactor to the 80amp current limiter. > > > >3. It does not matter either one will be fine. > > anyplace along the b=lead route will be fine > > > >One more thing can the alternator be hooked up to either side of the OV > >contactor? > > > > yes > > > Bob . . . > > > > > >


    Message 17


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    Time: 09:01:34 PM PST US
    From: "Tinne maha" <tinnemaha@hotmail.com>
    Subject: Alternator 'B' Lead Protection
    --> AeroElectric-List message posted by: "Tinne maha" <tinnemaha@hotmail.com> List, I am having trouble picturing the installation of a cirquit breaker for the B and C SD-20 alternator I am installing. Would one mount it to the firewall as if it were a panel? Wouldn't the heat be an issue? Would an in-line fuse be easier? Where could I get an appropriate fuse & holder? Thanks, Grant


    Message 18


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    Time: 09:17:48 PM PST US
    From: "Werner Schneider" <glastar@gmx.net>
    Subject: Re: Facet Fuel Pump
    --> AeroElectric-List message posted by: "Werner Schneider" <glastar@gmx.net> Grant, I've used a primer fitting from my Gascolator to tee-off the line to the solenoid. Werner ----- Original Message ----- From: "Tinne maha" <tinnemaha@hotmail.com> Subject: AeroElectric-List: Facet Fuel Pump > --> AeroElectric-List message posted by: "Tinne maha" <tinnemaha@hotmail.com> > > List, > > I bought an electric solenoid primer valve recently ('cuz I like the idea of > having less fuel lines on my side of the firewall) for my Facet automotive > electric fuel pump. There are no instuctions at all. Can anyone tell me > where to get the fittings to plumb fuel from the positive side of my fuel > pump to both the carb & the solenoid valve? Does one just use a big 'T' > fitting with reducers to get down to the solenoid size fuel line? > > Thanks again, > > Grant > >




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