AeroElectric-List Digest Archive

Thu 02/10/05


Total Messages Posted: 10



Today's Message Index:
----------------------
 
     1. 06:44 AM - Garmin 296 Antenna Cable (BobsV35B@aol.com)
     2. 07:25 AM - Size of Fuse vs. Circuit Breaker (Dennis Johnson)
     3. 08:00 AM - Re: Size of Fuse vs. Circuit Breaker (Matt Prather)
     4. 08:35 AM - Re:GRT Magnetometer reliance (dedgemon@knology.net)
     5. 08:51 AM - Re: Garmin 296 Antenna Cable (Phil Birkelbach)
     6. 01:34 PM - Re: Size of Fuse vs. Circuit Breaker (Robert L. Nuckolls, III)
     7. 02:44 PM - Re: shielded wires (Robert L. Nuckolls, III)
     8. 03:03 PM - Size of Fuse vs. Circuit Breaker - Corrected (Robert L. Nuckolls, III)
     9. 08:59 PM - Big H-bridge for Big Motors (Robert L. Nuckolls, III)
    10. 09:22 PM - Re: Big H-bridge for Big Motors (Robert L. Nuckolls, III)
 
 
 


Message 1


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    Time: 06:44:53 AM PST US
    From: BobsV35B@aol.com
    Subject: Garmin 296 Antenna Cable
    --> AeroElectric-List message posted by: BobsV35B@aol.com In a message dated 2/10/2005 8:22:19 A.M. Central Standard Time, jcorner@shaw.ca writes: Bob I replaced the antenna cable plug on my 295 and didn't have any problems. Can't see why the 296 should be any different Jim Good Morning Jim, I agree totally, I just thought that it would be nicer if the plug did not have to be cut off each time it was desired to remove the portable unit from the airplane. Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Airpark LL22 Downers Grove, IL 60516 630 985-8502


    Message 2


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    Time: 07:25:25 AM PST US
    From: "Dennis Johnson" <pinetownd@volcano.net>
    Subject: Size of Fuse vs. Circuit Breaker
    --> AeroElectric-List message posted by: "Dennis Johnson" <pinetownd@volcano.net> Greetings, I'm finally getting to the point of beginning the detailed electrical design stage of my Lancair Legacy. Although I'm planning to use fuses, I noticed in AC 43.13-1B, Table 11-3, that for certain wire sizes, it calls for a substantially larger circuit breaker rating than for a fuse. For example, a 14 AWG wire can be protected by a 20 amp breaker or a 15 amp fuse. Since I'm going to be using nearly all fuses, it doesn't particularly matter to my design, but just for educational purposes, I'm curious. I thought that fuses generally acted faster in response to mild overloads than breakers, but AC 43.13 seems to say the opposite. What gives? Thanks, Dennis Johnson Legacy #257


    Message 3


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    Time: 08:00:49 AM PST US
    Subject: Re: Size of Fuse vs. Circuit Breaker
    From: "Matt Prather" <mprather@spro.net>
    --> AeroElectric-List message posted by: "Matt Prather" <mprather@spro.net> Hi Dennis, I can think of two reasons for what you noticed. Both are pure speculation. The first thing I noticed when looking at the chart was that the fuses were to be of MILF15160 or equivalent. I Google'ed that and found lots of references to it, many mentioning that it had been abandoned. None that I saw (not an exhaustive search) described the technical characteristics of the standard. I wonder if this MIL spec is for a fuse that has relatively slow blow characteristics. The other thing that I noticed about the chart is that the values for the fuses are sometimes equal to the CB value and sometimes less. My other speculation is that they picked commonly available CB ratings, and that in some cases an equivalent fuse rating didn't exist. At the time of the AC writing were there any 7.5A fuses? The only safe choice would be to use the next smaller size fuse. Again, pure speculation on my part. Anyone find this MIL spec? A link to the AC43-13 Chapter 11. http://www.faa.gov/certification/aircraft/av-info/dst/43-13/Ch_11-04.doc Regards, Matt- > --> AeroElectric-List message posted by: "Dennis Johnson" > <pinetownd@volcano.net> > > Greetings, > > I'm finally getting to the point of beginning the detailed electrical > design stage of my Lancair Legacy. Although I'm planning to use fuses, > I noticed in AC 43.13-1B, Table 11-3, that for certain wire sizes, it > calls for a substantially larger circuit breaker rating than for a fuse. > For example, a 14 AWG wire can be protected by a 20 amp breaker or a 15 > amp fuse. > > Since I'm going to be using nearly all fuses, it doesn't particularly > matter to my design, but just for educational purposes, I'm curious. I > thought that fuses generally acted faster in response to mild overloads > than breakers, but AC 43.13 seems to say the opposite. What gives? > > Thanks, > Dennis Johnson > Legacy #257 > >


    Message 4


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    Time: 08:35:11 AM PST US
    From: "dedgemon@knology.net" <dedgemon@knology.net>
    Subject: RE:GRT Magnetometer reliance
    --> AeroElectric-List message posted by: "dedgemon@knology.net" <dedgemon@knology.net> Mike, et.al. I think that one of the common misconceptions about AHARS units is that are an all digital "analog" of a vacuum gyro system, but if fact they operate very differently. The AHARS units are actually full blown IMU units like we use in missiles, subs, etc... We just don't really care about where we are, just our attitude angles. The basic way that you do this is to use 3 rate gyros and 3 accelerometers and integrate the signals. This allows us to propogate our position and attitude from a "KNOWN" position and attitude. Note that we are just integrating this original data forward, we can't "measure" our attitude with just rate gyros and accels. For that we need something else to reference to. In the missile world we often use GPS data to perform GPS aiding, this works really well, (as long as GPS is up). Note that we also use sensors that are much, much better than whats in the AHARS units that we're all flying (they cost a ton too). So what to do. Everyone that I'm familiar with (Dynon, Blue mountain, GRT, etc...) is using a 3 axis magnetometer (not just a compass, but 3 axis) to provide a nice low frequency stable signal for the Kalman filter. This can work very well and doesn't depend on outside signals. If the magnetometer craps out completely the AHARS solution will start to drift and slowly gets poor (how slow depends on the quality of the sensors). This is much like a vacuum gyro spinning down. But what if the magnetometer starts putting out bad data. If that can be sensed then we're probably better off just shutting the thing down. Hope this helps. --- David Edgemon Summit Research Corp. 256-876-4884 "On the side of the box it said to install Windows 95 or better, so I installed Linux" Anonymous ________________________________ Message 5 _____________________________________ Time: 04:20:37 AM PST US Subject: AeroElectric-List: GRT Magnetometer reliance From: "Stewart, Michael (ISS Atlanta)" <mstewart@iss.net> --> AeroElectric-List message posted by: "Stewart, Michael (ISS Atlanta)" <mstewart@iss.net> Hey guys, I learned something yesterday that is very important to know. I uploaded the recent software into the GRT EFIS. The upload procedure was... frankly... amazing. Insert usb chip into unit, turn knob, and watch. How cool is that? I walked over to my buddy's house who has the dual units installed and updated his. He thought I was very cool. I told him... Its not me, its GRT. A monkey could do it. A very dumb monkey could do it. Anyway, after the upload my attitude did not work and an e-mail to Todd at GRT resulted in the answer. The new version does not show an attitude if the magnetometer is not connected, or fails. The reason being that it needs that data to complete the AHARS solution for attitude. I am still going back and forth with Todd to determine if there is a better way for them to handle an in flight manometer failure than just going TU, but for now this is the behavior you will see in flight. Since the attitude reading requires compass data, I have asked them to look at some other solution like an "ahars unreliable" flag, or countdown to going TU, or something other than instant TU. I do not know what testing led to this new software change but I have to figure that there is some period of time after loss of compass data that it is usable, or partially usable. Also since it is getting ground track from a gps source over a serial data stream, could this not be used as a backup piece of data while the compass is out? I dunno. But I do know "Other" competitors do not rely on external devices to complete the solution for attitude. Thoughts group? Mike Stewart Basement flying the GRT. S8 FWF


    Message 5


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    Time: 08:51:11 AM PST US
    From: Phil Birkelbach <phil@petrasoft.net>
    Subject: Re: Garmin 296 Antenna Cable
    --> AeroElectric-List message posted by: Phil Birkelbach <phil@petrasoft.net> I have no intention of ever removing the antenna from the plane. I will remove the GPS but the antenna is permanent, if I need another antenna I'll just buy one. I appreciate everyone's comments. I'll probably cut that thing off this weekend and see if it works. I'll try to remember to report my results. Godspeed, Phil Birkelbach - Houston Texas RV-7 N727WB - Panel http://www.myrv7.com BobsV35B@aol.com wrote: >--> AeroElectric-List message posted by: BobsV35B@aol.com > > >In a message dated 2/10/2005 8:22:19 A.M. Central Standard Time, >jcorner@shaw.ca writes: > >Bob > >I replaced the antenna cable plug on my 295 and didn't have any problems. >Can't see why the 296 should be any different > >Jim > > >Good Morning Jim, > >I agree totally, I just thought that it would be nicer if the plug did not >have to be cut off each time it was desired to remove the portable unit from >the airplane. > >Happy Skies, > >Old Bob >AKA >Bob Siegfried >Ancient Aviator >Stearman N3977A >Brookeridge Airpark LL22 >Downers Grove, IL 60516 >630 985-8502 > > > >


    Message 6


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    Time: 01:34:17 PM PST US
    From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
    Subject: Re: Size of Fuse vs. Circuit Breaker
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> At 07:23 AM 2/10/2005 -0800, you wrote: >--> AeroElectric-List message posted by: "Dennis Johnson" ><pinetownd@volcano.net> > >Greetings, > >I'm finally getting to the point of beginning the detailed electrical >design stage of my Lancair Legacy. Although I'm planning to use fuses, I >noticed in AC 43.13-1B, Table 11-3, that for certain wire sizes, it calls >for a substantially larger circuit breaker rating than for a fuse. For >example, a 14 AWG wire can be protected by a 20 amp breaker or a 15 amp fuse. > >Since I'm going to be using nearly all fuses, it doesn't particularly >matter to my design, but just for educational purposes, I'm curious. I >thought that fuses generally acted faster in response to mild overloads >than breakers, but AC 43.13 seems to say the opposite. What gives? In a nutshell . . . selection of a wire size is driven by two considerations: (1) temperature rise as it affects the insulation on the wire and (2) voltage drop to be tolerated over the length of the wire run. The copper in a 22AWG wire will very happily carry 15 amps at room temperature and free air. I just hooked a 16" piece of 22759/16 to a power supply and jacked it up to 15 amps. 20 minutes later, the wire was way too hot to touch. Voltage drop was about 0.7 volts. No smells. No smoke. If this had been PVC wire instead of Tefzel, perhaps the PVC would have melted off the wire . . . no sweat, go with Teflon. The REAL answers to your questions are: (1) how will the wire to be protected be loaded? to 200 amps or more to crank an engine. Is this a bad deal? AC43-13 sez protect this wire at 100A breakers or 70A with fuses. Section 5 of Chapter 11 goes into lots of explanation for rating wires and takes voltage drop and temperature rise into consideration. Table 11-9 speaks to continuous current ratings for wire but consider notes at the bottom of the table where one reads that the numbers apply for 70C ambients and free air . . . higher ambient temps and burying a wire inside a bundle gives one reasons to derate a wire still further. One can tolerate what might be considered severe overloading for short times as long as voltage drop can be tolerated. I recommend 4AWG fat wiring for aircraft where battery is very close to engine. When battery and engine are on opposite ends of airplane, 2AWG is recommended. In some seaplanes, 0AWG is called for. This decision is driven by voltage drop issues during cranking. (2) what is the temperature rating of the insulation on the wire? issues, then insulation sets the current limits 105C, Tefzel limits at 150C, Teflon goes to 200C. Got some asbestos sleeving laying around? Slip that stuff over your wire and you can run it up to cherry red temperatures. Is the wire hanging out in the breeze for cooling or is it wrapped up in a bundle with lots of other wires that contribute their own heat dissipations to the equation. Note that we STILL haven't talked about fuses or circuit breakers. (3) what kind of load does the wire feed? be considered? Fuses tend to be faster than thermal breakers. Magnetic breakers are faster than most fuses. Virtually ANY form of circuit protection can be sized to adequately protect ANY wire. You won't find a considered one-size-fits-all from the charts and tables. A good case in point deals with pitot tube heaters. Cold resistance is very high and warmup speeds relatively slow. Some builders have resorted to 30A fuses to protect a 14AWG wire driving a 100W heated pitot that runs under 10 amps after it warms up. The charts and tables will be conservative suggestions that cover most situations but understand that some systems will present special issues that drive CONSIDERED departure from suggestions. There's no substitute for knowing how the system works and selecting both wire and circuit protection based on that understanding. Bob . . .


    Message 7


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    Time: 02:44:36 PM PST US
    From: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net>
    Subject: RE: shielded wires
    0$60085fd8@scottcomp> --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <bob.nuckolls@cox.net> At 07:52 AM 2/9/2005 -0500, you wrote: >Hi Bob , thanx for getting back to me. I have a Stratomaster Ultra which has >a very poor wiring diagram and a flightcom 11gx intercom that on my previous >plane I tried to wire to ship power and had to go back to it's internal >battery due to ignition noise .I want to hard wire a hand held GPS and COM >as well as the intercom to ships power on my sonex and don't want the noise. >I got all the sheilded wire for free from work. Im not real clear on what >wires I should sheild so as I have the wire I thought , everything! This is >no dought over kill but I dont want noise . The engine I'm using has 2 mags >and electronic ignition it's the aero vee from sonex. I had planned on using >ACS keyed ignition switch for the mags and a toggle switch for the >electronic ignition. Any help you can give would be really great as this >set up is very close to my last plane , and it had noise! Scott Cameron . >sonex164@netscape.ca Okay. First, it's unlikely that shielding ANY wires will offer a significant degree of noise reduction. 95% plus of all noise problems are either conducted noise, ground loop noise, or RF radiated noise. I can't recall the last time I fixed a problem by shielding wire(s). What KIND of noise were you hearing? Ignition? Alternator? Some other antagonist. Given the simplicity of this airplane, lets just wire-er-up and see what happens. If you do have a noise problem, we need to deduce antagonist and propagation mode. It's most likely that your problems were either conducted in on the 14vdc power (needs a filter) or radiated into the antenna (here you may be hosed . . . some folks have had a difficult time getting some ignition systems to shut up). Bob . . .


    Message 8


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    Time: 03:03:10 PM PST US
    From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
    Subject: Size of Fuse vs. Circuit Breaker - Corrected
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> At 07:23 AM 2/10/2005 -0800, you wrote: >--> AeroElectric-List message posted by: "Dennis Johnson" ><pinetownd@volcano.net> > >Greetings, > >I'm finally getting to the point of beginning the detailed electrical >design stage of my Lancair Legacy. Although I'm planning to use fuses, I >noticed in AC 43.13-1B, Table 11-3, that for certain wire sizes, it calls >for a substantially larger circuit breaker rating than for a fuse. For >example, a 14 AWG wire can be protected by a 20 amp breaker or a 15 amp fuse. > >Since I'm going to be using nearly all fuses, it doesn't particularly >matter to my design, but just for educational purposes, I'm curious. I >thought that fuses generally acted faster in response to mild overloads >than breakers, but AC 43.13 seems to say the opposite. What gives? In a nutshell . . . selection of a wire size is driven by two considerations: (1) temperature rise as it affects the insulation on the wire and (2) voltage drop to be tolerated over the length of the wire run. The copper in a 22AWG wire will very happily carry 15 amps at room temperature and free air. I just hooked a 16" piece of 22759/16 to a power supply and jacked it up to 15 amps. 20 minutes later, the wire was way too hot to touch. Voltage drop was about 0.7 volts. No smells. No smoke. If this had been PVC wire instead of Tefzel, perhaps the PVC would have melted off the wire . . . no sweat, go with Teflon. The REAL answers to your questions are: (1) how will the wire to be protected be loaded? Discussion: We routinely load 4AWG FAT wires in our airplanes to 200 amps or more to crank an engine. Is this a bad deal? AC43-13 sez protect this wire at 100A breakers or 70A with fuses. Section 5 of Chapter 11 goes into lots of explanation for rating wires and takes voltage drop and temperature rise into consideration. Table 11-9 speaks to continuous current ratings for wire but consider notes at the bottom of the table where one reads that the numbers apply for 70C ambients and free air . . . higher ambient temps and burying a wire inside a bundle gives one reasons to derate a wire still further. One can tolerate what might be considered severe overloading for short times as long as voltage drop can be tolerated. I recommend 4AWG fat wiring for aircraft where battery is very close to engine. When battery and engine are on opposite ends of airplane, 2AWG is recommended. In some seaplanes, 0AWG is called for. This decision is driven by voltage drop issues during cranking. (2) what is the temperature rating of the insulation on the wire? Discussion: As long as you're not dealing with voltage drop issues, then insulation sets the current limits 105C, Tefzel limits at 150C, Teflon goes to 200C. Got some asbestos sleeving laying around? Slip that stuff over your wire and you can run it up to cherry red temperatures. Is the wire hanging out in the breeze for cooling or is it wrapped up in a bundle with lots of other wires that contribute their own heat dissipations to the equation. Note that we STILL haven't talked about fuses or circuit breakers. (3) what kind of load does the wire feed? Discussion: Are there large inrush or high momentary loads to be considered? Fuses tend to be faster than thermal breakers. Magnetic breakers are faster than most fuses. Virtually ANY form of circuit protection can be sized to adequately protect ANY wire. You won't find a considered one-size-fits-all from the charts and tables. A good case in point deals with pitot tube heaters. Cold resistance is very high and warmup speeds relatively slow. Some builders have resorted to 30A fuses to protect a 14AWG wire driving a 100W heated pitot that runs under 10 amps after it warms up. The charts and tables will be conservative suggestions that cover most situations but understand that some systems will present special issues that drive CONSIDERED departure from suggestions. There's no substitute for knowing how the system works and selecting both wire and circuit protection based on that understanding. Bob . . .


    Message 9


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    Time: 08:59:32 PM PST US
    From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
    Subject: Big H-bridge for Big Motors
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> Here's a sketch of an h-bridge configuration I've used many times for big motors. The parts shown will easily handle motors up to and including 10A if the transistors (especially the p-channel) are heat-sinked. Bob . . . -------------------------------------------------------- < Throughout history, poverty is the normal condition > < of man. Advances which permit this norm to be > < exceeded -- here and there, now and then -- are the > < work of an extremely small minority, frequently > < despised, often condemned, and almost always opposed > < by all right-thinking people. Whenever this tiny > < minority is kept from creating, or (as sometimes > < happens) is driven out of a society, the people > < then slip back into abject poverty. > < > < This is known as "bad luck". > < -Lazarus Long- > <------------------------------------------------------> http://www.aeroelectric.com


    Message 10


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    Time: 09:22:48 PM PST US
    From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
    Subject: Re: Big H-bridge for Big Motors
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> Guess it would help if I put the link in too . . . http://www.aeroelectric.com/Pictures/Big_H-Bridge.gif At 10:58 PM 2/10/2005 -0600, you wrote: >--> AeroElectric-List message posted by: "Robert L. Nuckolls, III" ><b.nuckolls@cox.net> > >Here's a sketch of an h-bridge configuration I've used many >times for big motors. The parts shown will easily handle motors >up to and including 10A if the transistors (especially the >p-channel) are heat-sinked. > > > Bob . . .




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