AeroElectric-List Digest Archive

Mon 03/07/05


Total Messages Posted: 38



Today's Message Index:
----------------------
 
     1. 03:56 AM - Re: Interior lighting (Harley)
     2. 05:30 AM - DigiKey Batteries (Ben Schneider)
     3. 07:17 AM - Re: DigiKey Batteries (Fiveonepw@aol.com)
     4. 07:24 AM - APU vs Battery (Glen Matejcek)
     5. 08:29 AM - Re: Interior lighting (Mark R Steitle)
     6. 10:19 AM - Re: Re: APU vs Battery (Leo Corbalis)
     7. 10:19 AM - Re: DigiKey Batteries (Robert L. Nuckolls, III)
     8. 10:24 AM - Re: Small "Forest of Tabs" (rv-9a-online)
     9. 11:02 AM - Re: Re: APU vs Battery (Mark Cochran)
    10. 11:13 AM - Re: DigiKey Batteries (Hans Teijgeler)
    11. 11:20 AM - Re: Avionics Grounds (was: Small "Forest of Tabs") (Robert L. Nuckolls, III)
    12. 12:01 PM - alternator as load (Jan de Jong)
    13. 12:18 PM - Re: alternator as load (Robert L. Nuckolls, III)
    14. 12:33 PM - Adding an AUX Battery to Z-13 (Gary Lineberry)
    15. 12:44 PM - Re: alternator as load (Matt Prather)
    16. 01:27 PM - Z13 and SS contactor? (Jan de Jong)
    17. 01:41 PM - APU vs Battery (BobsV35B@aol.com)
    18. 02:02 PM - Re: Adding an AUX Battery to Z-13 (Robert L. Nuckolls, III)
    19. 02:29 PM - 21st century power systems. (Paul Messinger)
    20. 02:35 PM - Re: alternator as load (Jan de Jong)
    21. 03:01 PM - Re: 21st century power systems. (Harley)
    22. 03:15 PM - Re: Re: alternator as load (Robert L. Nuckolls, III)
    23. 03:27 PM - Re: 21st century power systems. (Matt Prather)
    24. 03:28 PM - Re: 21st century power systems. (Paul Messinger)
    25. 03:59 PM - Re: 21st century power systems. (AI Nut)
    26. 04:27 PM - Re: 21st century power systems. (Paul Messinger)
    27. 05:06 PM - Re: alternator as load (Jan de Jong)
    28. 05:23 PM - Clinic in St. Louis and P-Mag call ? (Bill Schlatterer)
    29. 05:45 PM - Re: 21st century power systems. (AI Nut)
    30. 06:01 PM - Re: 21st century power systems. (N1deltawhiskey@aol.com)
    31. 06:01 PM - Re: Interior lighting (N1deltawhiskey@aol.com)
    32. 06:18 PM - Re: Clinic in St. Louis and P-Mag call ? (rv-9a-online)
    33. 07:43 PM - Re: Batteries - Off topic (Jim Stone)
    34. 07:50 PM - Re: Question about dimmer circuits and annunicators... (Fiveonepw@aol.com)
    35. 08:16 PM - Re: Question about dimmer circuits and annunicators... (Marcos Della)
    36. 08:16 PM - Re: 21st century power systems. (Paul Messinger)
    37. 10:49 PM - Re: Small "Forest of Tabs" (Guy Buchanan)
    38. 10:49 PM - Re: Small "Forest of Tabs" (Guy Buchanan)
 
 
 


Message 1


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    Time: 03:56:42 AM PST US
    From: Harley <harley@AgelessWings.com>
    Subject: Re: Interior lighting
    --> AeroElectric-List message posted by: Harley <harley@agelesswings.com> Doug... Is it on this page (Mark Hall...note there are also a variety of dimmers at the bottom of the page)? *http://tinyurl.com/4j5ey** If not, West Marine's web site has their entire catalog online... www.westmarine.com Harley * * * N1deltawhiskey@aol.com wrote: >--> AeroElectric-List message posted by: N1deltawhiskey@aol.com > >In a message dated 06-Mar-05 4:56:56 Pacific Standard Time, >mwiebe@sympatico.ca writes: >Second solution is to light that cargo bay at night, in order set up the >sleeping bag for beddy-by time, drink hot cocoa with a good book, etc. >A little LED array seems like the perfect solution (again A/S part >number 11-02882), but at a reasonable price. > >Mike, > >I found a small oblong 12 v LED lighting unit used for boat step lighting at >West Marine. Price was around $10 as I recall. They are made by a well known >manufacturer, but not at the hanger, and cannot recall who they are. They >come in red, white and possibly other colors. I plan to use one to shed light >on the floorboards, possibly overall cockpit lighting for that mount/dismount >activity, and possibly also for the baggage compartment. > >Regards, Doug Windhorn > >Regards, Doug Windhorn > > > > No virus found in this outgoing message. Checked by AVG Anti-Virus.


    Message 2


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    Time: 05:30:11 AM PST US
    From: Ben Schneider <plumberben@yahoo.com>
    Subject: DigiKey Batteries
    --> AeroElectric-List message posted by: Ben Schneider <plumberben@yahoo.com> Bob, As per one of our discussions at the Wicks seminar this past weekend (which I thoroughly enjoyed by the way), I find that Digikey lists two Panasonic batteries that are the same size physically, but one is a 17AH 12V battery, and the other a 20AH 12v battery, both have "nut/bolt" terminals on them. (part number P174-ND @ $38.36, weighs 14.3lbs, and part number P231-ND @ $44.68, weighs 14.6lbs) In my simple mind, wouldn't it be wise to get the 20AH battery that is the same size, almost no weight difference, and only 6 bucks more. Just to refresh your memory, I am using a Mazda rotary engine that is electrically dependant, and will have dual bat/dual alt. Am I missing something? Seems to me to be an obvious choice. Thanks, Ben Schneider RV7 Mazda Renesis rotary,


    Message 3


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    Time: 07:17:28 AM PST US
    From: Fiveonepw@aol.com
    Subject: Re: DigiKey Batteries
    --> AeroElectric-List message posted by: Fiveonepw@aol.com In a message dated 3/7/05 7:30:52 AM Central Standard Time, plumberben@yahoo.com writes: > wouldn't it be > wise to get the 20AH battery that is the same size, almost no weight > difference, and only 6 bucks more >>>> I've had one in my RV-6A for a little over a year, 153 hours. Cranks my 150 hp Lyc fine using an old Prestolite style direct-drive starter, even after sitting for a month without a trickle charge (in paint shop), and as low as 40 degrees. Will be ordering a new one soon. From The PossumWorks in TN Mark Phillips N51PW


    Message 4


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    Time: 07:24:11 AM PST US
    From: "Glen Matejcek" <aerobubba@earthlink.net>
    Subject: APU vs Battery
    --> AeroElectric-List message posted by: "Glen Matejcek" <aerobubba@earthlink.net> Anecdote Warning- All those Easily Offended by Lack of Direct Relevance, please delete now! Speaking of back to the future, or forward to the past, somewhere around the late teens or early twenties Hisso came up with a starting system much like the system Matt has recently described. As I understand it, the engine (150 hp for one) was primed, the prop positioned, and a mag at or in the cockpit cranked. A plug sparked, and voila, the engine started. This is the same system employed on that incredible Jenny at OSH last year. But wait, there's more! There was a German WWII era jet bomber at Silver Hill that had a curious APU set up. It was a twin engine, all plywood Heinkle (SP?) Salamander, IIRC. There was a circular hole in tip of the inlet bullet. Straddling this hole and aligned with the relative wind was what looked like a giant flat washer. I asked the docent what that was about, and he told me that it was the pull start handle for the small reciprocating engine that spun the jet engine up for starting. So. Some of the strange ideas on this list have been in mass production before, in one form or another. With the collective genius of this group and the technologies currently available, I, for one, have great hope for refined versions and reinvented wheels. We now return to our regularly scheduled listing.... Glen Matejcek aerobubba@earthlink.net


    Message 5


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    Time: 08:29:42 AM PST US
    Subject: Interior lighting
    From: "Mark R Steitle" <mark.steitle@austin.utexas.edu>
    --> AeroElectric-List message posted by: "Mark R Steitle" <mark.steitle@austin.utexas.edu> Mike, Have you seen the 24/36 led board assemblies available from Superbrightleds.com? They're a 1-1/2" x 1-1/2" board with 24 or 36 white leds, and a choice of an 1156 or a T10 pigtail & socket. If you don't want the socket, cut it off and wire directly to your switch/dimmer. They're made for mounting overhead. I bought the 24 led unit for my overhead console in my Lancair. Link: http://www.superbrightleds.com/other_bulbs.htm Mark S. -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Mike & Lee Anne Wiebe Subject: AeroElectric-List: Interior lighting --> AeroElectric-List message posted by: "Mike & Lee Anne Wiebe" <mwiebe@sympatico.ca> Listers..Thanks all for advice on the fuse panel. Bussman looks like my solution. On to the next problem, interior lighting. So that you can understand my mission, this is an amphibious float plane with predominant instrumentation being an EFIS. It will fly occasionally at night (try landing on your favourite lake at night, and you'll know why I say "occasionally" <g>). However, it is fully open to the back, so it will also be used as an overnight camper on those fishing trips to nowhere. I'm looking for two lighting solutions. First is some simple panel lighting, in the form of a swivel-able, focus-able, dimmable light I can mount up high left and right, and use to wash light into the corners of the panel where there is no EFIS, but there are unlit switches, etc. The Aircraft $pruce solution is sort of what I had in mind (part number S1990/12), but I can't help think there is something more cost effective, without having to build from scratch. I really don't want to get fancy luminescence bars, bezels or post lights for this "occasional" need. With the mini-mag on the headset, I just need some night-vision friendly overhead fill-in to keep the scary monsters away. Second solution is to light that cargo bay at night, in order set up the sleeping bag for beddy-by time, drink hot cocoa with a good book, etc. A little LED array seems like the perfect solution (again A/S part number 11-02882), but at a reasonable price. I tried DigiKey, who seem to have a ton of them. However, it's all most too many choices for my mechanically adept, electrically challenged mind to ponder. Anybody have a good idea? Mike p.s. I gotta tell you about a cool toy. As I start to cut metal for the panel, I've been investigating GPS solutions. A closer look has sealed my decision on a Garmin 296. It appears that they have a module that will turn it into a fishfinder/depthfinder. Isn't that the ultimate decadence - land on the lake, switch modes on the GPS and troll for fish. Now all I need is electric downriggers on the belly, and I'll never have to get out of the plane! I'm selling the idea to my wife on the merits of knowing the depth so that I don't damage those expensive floats...


    Message 6


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    Time: 10:19:44 AM PST US
    From: "Leo Corbalis" <leocorbalis@sbcglobal.net>
    Subject: Re: APU vs Battery
    --> AeroElectric-List message posted by: "Leo Corbalis" <leocorbalis@sbcglobal.net> ----- Original Message ----- From: "Jim Oke" <wjoke@shaw.ca> Subject: Re: AeroElectric-List: Re: APU vs Battery Just for fun. When I was flying B-47 (the origional stealth bomber cause nobody ever heard of it) on starting a engine with a siezed turbine wheel, the GPU almost flipped over on the crewchief when the locked starter motor acted like a dead short circuit. Leo Corbalis do not archive


    Message 7


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    Time: 10:19:44 AM PST US
    From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
    Subject: Re: DigiKey Batteries
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> At 05:28 AM 3/7/2005 -0800, you wrote: >--> AeroElectric-List message posted by: Ben Schneider <plumberben@yahoo.com> > >Bob, > > As per one of our discussions at the Wicks seminar this past weekend >(which I thoroughly enjoyed by the way), I find that Digikey lists two >Panasonic batteries that are the same size physically, but one is a 17AH >12V battery, and the other a 20AH 12v battery, both have "nut/bolt" >terminals on them. (part number P174-ND @ $38.36, weighs 14.3lbs, and part >number P231-ND @ $44.68, weighs 14.6lbs) In my simple mind, wouldn't it be >wise to get the 20AH battery that is the same size, almost no weight >difference, and only 6 bucks more. Just to refresh your memory, I am using >a Mazda rotary engine that is electrically dependant, and will have dual >bat/dual alt. > > Am I missing something? Seems to me to be an obvious choice. I agree. See data sheets on Panasonic batteries at: http://www.aeroelectric.com/Mfgr_Data/Batteries Note the 1220 offers not only a higher capacity but a lower internal resistance as well. The 20 a.h. device seems a prudent choice. Bob . . .


    Message 8


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    Time: 10:24:44 AM PST US
    From: rv-9a-online <rv-9a-online@telus.net>
    Subject: Re: Small "Forest of Tabs"
    --> AeroElectric-List message posted by: rv-9a-online <rv-9a-online@telus.net> Guy, I'm working on a simple solution to this problem. I initially used a 'forest of tabs' using 0.110" fast-ons for my SPA-400 installation. Without hesitation, I'd say that the audio wiring in my aircraft was the most difficult subsystem because of all of the stiff shielded cables and ground home-runs. My new solution would save space and aggravation by using a small circuit board and D-sub connectors. All of the audio cables would then terminate on D-Sub machined crimp pins (available from SteinAir or B&C) and plug into a D-Sub connector. Its a lot easier dealing with these pins than using a forest of fast ons. If you are still interested, let me know. The design should be finished in about a week, and I'm seeking feedback. Vern Little, RV-9A Guy Buchanan wrote: >--> AeroElectric-List message posted by: Guy Buchanan <bnn@nethere.com> > >All, > I'd like to consolidate about 8-10 grounds on my panel before >sending them off to my main ground bus. (The SPA-400 intercom wants all >headphone, mic, and switch grounds brought back to one point. It's easier >to do so at the intercom than run them all to the main bus.) I remember >seeing screwed down fans of tabs in stereo components. Does anyone know >what they're called, or where I might get them? > >Thanks, > >Guy Buchanan >K-IV 1200 / 582 / 99% done, thanks to Bob Ducar. > > > > -- No virus found in this outgoing message. Checked by AVG Anti-Virus.


    Message 9


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    Time: 11:02:22 AM PST US
    From: "Mark Cochran" <mac@atac.com>
    Subject: Re: APU vs Battery
    --> AeroElectric-List message posted by: "Mark Cochran" <mac@atac.com> That reminds me... we actually did flip one of those AF diesel GPUs over when the inflight technician on our Navy EC-130 was trouble shooting our 200KW VLF transmitter (yes: 200KW + 30K foot antenna). He was cycling the power on and off into the dummy load at just the wrong speed. I was outside pre-flighting... started a nice little fire on the ramp! Mark Cochran mac@atac.com -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Leo Corbalis Subject: Re: AeroElectric-List: Re: APU vs Battery --> AeroElectric-List message posted by: "Leo Corbalis" <leocorbalis@sbcglobal.net> ----- Original Message ----- From: "Jim Oke" <wjoke@shaw.ca> Subject: Re: AeroElectric-List: Re: APU vs Battery Just for fun. When I was flying B-47 (the origional stealth bomber cause nobody ever heard of it) on starting a engine with a siezed turbine wheel, the GPU almost flipped over on the crewchief when the locked starter motor acted like a dead short circuit. Leo Corbalis do not archive


    Message 10


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    Time: 11:13:54 AM PST US
    From: "Hans Teijgeler" <hans@jodel.com>
    Subject: Re: DigiKey Batteries
    --> AeroElectric-List message posted by: "Hans Teijgeler" <hans@jodel.com> FWIW, I've got a pair of the 17 Ah Panasonic batteries on my EJ-25 powered Jodel. Each of them easily cranks the engine. And cranks. And cranks. And cranks. Needless to say that I am happy with them. A friend of mine stocks these (plus a lot of other stuff). Unfortunately, he doesn't have the 20 Ah version, hence my choise for the 17 Ah. (In fact, I didn't know the 20 Ah existed until 5 minutes ago.) Hans ----- Original Message ----- From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> Subject: Re: AeroElectric-List: DigiKey Batteries > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> > > At 05:28 AM 3/7/2005 -0800, you wrote: > > >--> AeroElectric-List message posted by: Ben Schneider <plumberben@yahoo.com> > > > >Bob, > > > > As per one of our discussions at the Wicks seminar this past weekend > >(which I thoroughly enjoyed by the way), I find that Digikey lists two > >Panasonic batteries that are the same size physically, but one is a 17AH > >12V battery, and the other a 20AH 12v battery, both have "nut/bolt" > >terminals on them. (part number P174-ND @ $38.36, weighs 14.3lbs, and part > >number P231-ND @ $44.68, weighs 14.6lbs) In my simple mind, wouldn't it be > >wise to get the 20AH battery that is the same size, almost no weight > >difference, and only 6 bucks more. Just to refresh your memory, I am using > >a Mazda rotary engine that is electrically dependant, and will have dual > >bat/dual alt. > > > > Am I missing something? Seems to me to be an obvious choice. > > I agree. See data sheets on Panasonic batteries at: > > http://www.aeroelectric.com/Mfgr_Data/Batteries > > Note the 1220 offers not only a higher capacity but > a lower internal resistance as well. The 20 a.h. > device seems a prudent choice. > > Bob . . . > >


    Message 11


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    Time: 11:20:44 AM PST US
    From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
    Subject: Re: Avionics Grounds (was: Small "Forest of Tabs")
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> At 09:15 PM 3/6/2005 -0800, you wrote: >--> AeroElectric-List message posted by: Guy Buchanan <bnn@nethere.com> > >All, > I'd like to consolidate about 8-10 grounds on my panel before >sending them off to my main ground bus. (The SPA-400 intercom wants all >headphone, mic, and switch grounds brought back to one point. It's easier >to do so at the intercom than run them all to the main bus.) I remember >seeing screwed down fans of tabs in stereo components. Does anyone know >what they're called, or where I might get them? Light grounding tasks can be managed in a very compact and convenient form using D-sub connectors. See: http://www.aeroelectric.com/articles/Grounding/9031-100-1_Avionics_Ground.jpg http://www.aeroelectric.com/articles/Grounding/9031-100-1_Avionics_Ground_2.jpg http://www.aeroelectric.com/articles/Grounding/DIY15_AvxGround_1.jpg http://www.aeroelectric.com/articles/Grounding/DIY15_AvxGround_2.jpg This technique allows one to fabricate a very compact, easily built and user friendly ground bus for the light loads (avionics, audio and instrumentation) on the panel. Bob . . .


    Message 12


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    Time: 12:01:01 PM PST US
    From: Jan de Jong <jan.de.jong@xs4all.nl>
    Subject: alternator as load
    --> AeroElectric-List message posted by: Jan de Jong <jan.de.jong@xs4all.nl> What kind of load does an alternator represent when there is no field current (switched off)? Would like to know. Jan de Jong


    Message 13


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    Time: 12:18:41 PM PST US
    From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
    Subject: Re: alternator as load
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> At 09:06 PM 3/7/2005 +0100, you wrote: >--> AeroElectric-List message posted by: Jan de Jong <jan.de.jong@xs4all.nl> > >What kind of load does an alternator represent when there is no field >current (switched off)? >Would like to know. >Jan de Jong leakage through the diode array only . . . nanoamperes perhaps? Bob . . .


    Message 14


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    Time: 12:33:42 PM PST US
    From: "Gary Lineberry" <glineberry@earthlink.net>
    Subject: Adding an AUX Battery to Z-13
    --> AeroElectric-List message posted by: "Gary Lineberry" <glineberry@earthlink.net> Bob: I am designing my RV-8 electrical system around Z-13 and will have a 60A main alternator and an SD-8 aux alternator. But since I have dual electronic ignitions I am adding a 9 AHr aux battery as a "peace of mind" factor, to supply the second ignition system. I know you would probably recommend a second battery of the same capacity as the first, but weight and space considerations have led me in this direction. In my original design I simply paralleled the second battery with the main 17 AHr battery bus through a Schottky diode and then fed the aux battery bus from that connection. As such, I had no way to isolate the aux battery from the main battery or the rest of the system. In a second design I fed the aux battery bus, through a Schottky diode from the main battery bus. Then I fed the aux battery into the aux battery bus through one of the fused tabs. By adding a switch or perhaps one of Eric Jones' solid state relays in that feed line, I would have the ability to isolate the aux battery for purposes of checking individual battery voltages, or if there were some kind of misbehavior between it and the main battery. On the other hand, this adds another switch and/or relay and additional potential points of failure. Considering that the whole purpose of having this battery is to provide a reasonably fail-safe source of power for one of the electronic ignitions, would I better off to leave the original design in place or is the ability to isolate the aux battery essential? Wow, it is tough to try to put a diagram into words...hope this is somewhat clearer than the often referenced "mud". Thanks for your thoughts and for all the great advice you provide in this forum. Gary Lineberry RV-8 QB N48GG reserved Valencia, CA


    Message 15


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    Time: 12:44:58 PM PST US
    Subject: Re: alternator as load
    From: "Matt Prather" <mprather@spro.net>
    --> AeroElectric-List message posted by: "Matt Prather" <mprather@spro.net> Mechanical or electrical load? Regards, Matt- > --> AeroElectric-List message posted by: Jan de Jong > <jan.de.jong@xs4all.nl> > > What kind of load does an alternator represent when there is no field > current (switched off)? > Would like to know. > Jan de Jong > >


    Message 16


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    Time: 01:27:06 PM PST US
    From: Jan de Jong <jan.de.jong@xs4all.nl>
    Subject: Z13 and SS contactor?
    --> AeroElectric-List message posted by: Jan de Jong <jan.de.jong@xs4all.nl> Might Z13 offer a safe opportunity to replace the battery contactor with a solid state device as supplied selectively by Perihelion Design? Z13 has bypasses for the battery contactor on both the supply side (spare alternator) and the consumer side (alternate feed). Weight advantage of 11 ounces would offset a little of the extra alternator weight. BTW, if it failed it would be on the ground during or right after starting but one wants to know what would happen if it did in flight. If it failed open: - what would happen to alternator output? - any load dump danger? - how would one notice/diagnose? - alternate feed and alternate alternator for endurance operation - main off This could happen to a regular contactor too. If it failed closed: - normally one wouldn't notice until on the ground - would preclude pure endurance operation: main off has no effect This would probably not happen to a regular contactor. Comments? Jan de Jong


    Message 17


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    Time: 01:41:34 PM PST US
    From: BobsV35B@aol.com
    Subject: APU vs Battery
    --> AeroElectric-List message posted by: BobsV35B@aol.com In a message dated 3/7/2005 3:16:15 P.M. Central Standard Time, aerobubba@earthlink.net writes: I asked the docent what that was about, and he told me that it was the pull start handle for the small reciprocating engine that spun the jet engine up for starting. More "Do Not Archive" material! All of the old Caterpillar diesel tractors had a small hand cranked gasoline "pony" engine that was used to get the big diesel turning over and up to temperature so it could start. Took a few minutes, but worked great. What goes around, comes around. Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Airpark LL22 Downers Grove, IL 60516 630 985-8502


    Message 18


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    Time: 02:02:43 PM PST US
    From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
    Subject: Re: Adding an AUX Battery to Z-13
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> At 12:34 PM 3/7/2005 -0800, you wrote: >--> AeroElectric-List message posted by: "Gary Lineberry" ><glineberry@earthlink.net> > >Bob: > > >I am designing my RV-8 electrical system around Z-13 and will have a 60A >main alternator and an SD-8 aux alternator. But since I have dual >electronic ignitions I am adding a 9 AHr aux battery as a "peace of mind" >factor, to supply the second ignition system. I know you would probably >recommend a second battery of the same capacity as the first, but weight and >space considerations have led me in this direction. In my original design I >simply paralleled the second battery with the main 17 AHr battery bus >through a Schottky diode and then fed the aux battery bus from that >connection. Why not add the second battery per Z-30? Make the second battery any type you like . . . just don't use small batteries to help start the engine. > As such, I had no way to isolate the aux battery from the main >battery or the rest of the system. In a second design I fed the aux battery >bus, through a Schottky diode from the main battery bus. Then I fed the aux >battery into the aux battery bus through one of the fused tabs. By adding a >switch or perhaps one of Eric Jones' solid state relays in that feed line, I >would have the ability to isolate the aux battery for purposes of checking >individual battery voltages, or if there were some kind of misbehavior >between it and the main battery. On the other hand, this adds another >switch and/or relay and additional potential points of failure. Considering >that the whole purpose of having this battery is to provide a reasonably >fail-safe source of power for one of the electronic ignitions, would I >better off to leave the original design in place or is the ability to >isolate the aux battery essential? First, have you purchased your ignition systems? Have you considered the p-mags? A single battery Z-13 system teamed with p-mags is about as bullet-proof as one can get. If it were my airplane, this is the way I'd go in a heartbeat. I think your agonizing over this too much. With RG batteries and modern alternators, you ALREADY have 5x-10x the system reliability of a spamcan. A simple aux battery relay teamed with ACTIVE notification of low voltage and perhaps automatic Aux battery management is pretty simple. A voltmeter that can be switched between e-bus, main bus, main battery bus and aux bus makes it easy to scan the system for open relays/contactors. >Wow, it is tough to try to put a diagram into words...hope this is somewhat >clearer than the often referenced "mud". > > >Thanks for your thoughts and for all the great advice you provide in this >forum. My pleasure sir. Couldn't do it if it wasn't so much fun. Bob . . .


    Message 19


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    Time: 02:29:21 PM PST US
    From: "Paul Messinger" <paulm@olypen.com>
    Subject: 21st century power systems.
    --> AeroElectric-List message posted by: "Paul Messinger" <paulm@olypen.com> I have accepted a contract to design an electrical system for a new experimental aircraft engine. A 21st century engine needs a 21st century electrical system. The engine and matching propeller has been developed over a period of more than 10 years and has been extensively tested. It's a truly 21st century engine that deserves a 21st century electrical system. The engine is essentially the same size and weight and is a drop in replacement for an O-360 rated at 180 hp. It is 220 hp however and includes a very efficient muffler for sound reduction. The fuel flow is at least 20% lower than the O-360 in normal cruise power % settings. Power is a single control in the HP power range of approx 35% to 100%. Only in the final stages of preps for landing is the throttle used as otherwise its set at full power from the start of takeoff roll to landing pattern entry. The single "Lever" (usually a switch on the stick) controls the power and the mixture, etc. is computer controlled at any altitude. So the pilot work load is simply to set cruise speed/power and forget it. There is no mixture control. Different to be sure, but having flown the system it's really very simple to use. The engine electronics system is active redundant for fuel and spark etc. and multiple failures can occur with no pilot required action to correct (other than a warning light). If the failure is total on one or two of the 4 cylinders, the HP is reduced but with any two cylinders the engine produces sufficient power for continued level flight to an airport. Total failure of the cooling system coolant can also be tolerated with continued flight to a safe airport. The engine is derived from an auto engine, and in that configuration, been factory tested for long durations at over 500 hp in racing trim and no lower end failures so common with the LYC engines. There are extensive design changes so it's truly an experimental aircraft engine and it's not appropriate to consider it a converted auto engine. The engine can burn all grades of auto fuel and aviation fuel with no modifications or adjustments of any kind. The engine and prop meet all the FAA requirements for certification and certification is being considered in the future. The 21st century electrical system I have planned is totally solid state using proven parts from the automotive market. For those not familiar with the automotive requirements they are much harder to meet than the famous DO-160 often used as the standard for aircraft usage (and then DO-160 is only a recommendation). In the automotive market it's not optional as the component manufacturer must meet ALL the requirements to be qualified. Fully automatic fault tolerant with no required pilot action is a design feature. There are no mechanical relays, contactors, fuses, fusible links or circuit breakers needed. The solid state component switches can provide device load current to a central computer (optional) and can detect "out of specification" current on that circuit. These solid state switches include an over current circuit breaker function that is settable to the required load current as well as the ability to allow for the current inrush of lamps. Over and under voltage protection as well as over temperature protection is included. The primary engine alternator provides the necessary electrical systems power at engine idle with power also available to charge the batteries. An optional second alternator can be added if desired. Dual batteries are used for backup but the system can run with both batteries off line as well. The final required function is a true real time display of the power remaining in the batteries in the unlikely event of an alternator failure. A dynamic display of the power remaining that adjusts for changing loads and uses the history of prior loads for correct reading is provided. The pilot has a real time display of the battery power remaining (in minutes), based on the current and past electrical load history. Change the load and the display corrects for the new conditions. In conclusion, the pilot work load is reduced to use of a single lever for in-flight power and the electrical system informs the pilot of what is happening, and in the event of alternator failure provides the flight time remaining based on battery remaining charge. The new solid state design is lower cost, simpler, more reliable, and lighter in weight. With the optional second alternator there is no reduction of flight time as a result of battery power limitations. No magic, just a simple application of what is available from the automotive world where components must meet much higher standards than aircraft even those that meet DO-160. My background is from the spacecraft world where there is no human to take action in the event of a failure (ground or in orbit) and so should be the power systems of the 21st century general aviation aircraft. My accomplishments and background qualifications are many pages long but one that stands out (to me) is being personally congratulated by the President of the USA at the White House for scientific achievement. Paul Messinger Aeronautical and Electronic engineer Commercial, Instrument, SEL, SES, MEL, CFI EAA Flight Advisor and Technical Counselor Designer of 21st century electrical systems


    Message 20


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    Time: 02:35:41 PM PST US
    From: Jan de Jong <jan.de.jong@xs4all.nl>
    Subject: Re: alternator as load
    --> AeroElectric-List message posted by: Jan de Jong <jan.de.jong@xs4all.nl> > > >> What kind of load does an alternator represent when there is no field >> current (switched off)? > >Mechanical or electrical load? > I meant electrical load. Diode reverse leakage only Bob says. Without current, mechanical load would be minimal no? Jan de Jong


    Message 21


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    Time: 03:01:45 PM PST US
    From: Harley <harley@AgelessWings.com>
    Subject: Re: 21st century power systems.
    --> AeroElectric-List message posted by: Harley <harley@agelesswings.com> Evening, Paul... Auto engine? Coolant? 4 "cylinders" that take any fuel? Two go and it still flies? Needs a "very efficient muffler" ? Sounds like a rotary to me...trying to throw us off with the "cylinders" description? <VBG> Wouldn't be a new version of the Mistral series would it? Harley Dixon Paul Messinger wrote: >--> AeroElectric-List message posted by: "Paul Messinger" <paulm@olypen.com> > >I have accepted a contract to design an electrical system for a new >experimental aircraft engine. A 21st century engine needs a 21st century >electrical system. > >The engine and matching propeller has been developed over a period of more >than 10 years and has been extensively tested. It's a truly 21st century >engine that deserves a 21st century electrical system. > >...snip... and includes a very efficient muffler for sound reduction. The fuel flow is at least 20% >lower than the O-360 in normal cruise power % settings. > > >...snip... If the failure is total on one or two of the 4 >cylinders, the HP is reduced but with any two cylinders the engine produces >sufficient power for continued level flight to an airport. Total failure of >the cooling system coolant can also be tolerated with continued flight to a >safe airport. > > >The engine is derived from an auto engine, and in that configuration, been >factory tested for long durations at over 500 hp in racing trim and no lower >end failures...snip... The engine can burn all >grades of auto fuel and aviation fuel with no modifications or adjustments >of any kind. >...snip... >Paul Messinger > >Aeronautical and Electronic engineer > >Commercial, Instrument, SEL, SES, MEL, CFI > >EAA Flight Advisor and Technical Counselor > >Designer of 21st century electrical systems > > > > No virus found in this outgoing message. Checked by AVG Anti-Virus.


    Message 22


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    Time: 03:15:55 PM PST US
    From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
    Subject: Re: alternator as load
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> At 11:41 PM 3/7/2005 +0100, you wrote: >--> AeroElectric-List message posted by: Jan de Jong <jan.de.jong@xs4all.nl> > > > > > > >> What kind of load does an alternator represent when there is no field > >> current (switched off)? > > > >Mechanical or electrical load? > > >I meant electrical load. Diode reverse leakage only Bob says. >Without current, mechanical load would be minimal no? >Jan de Jong There is friction . . . and depending on speed, perhaps a significant amount of "windage" . . . the fans keep working and will suck some energy from the engine. Bob . . .


    Message 23


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    Time: 03:27:21 PM PST US
    Subject: Re: 21st century power systems.
    From: "Matt Prather" <mprather@spro.net>
    --> AeroElectric-List message posted by: "Matt Prather" <mprather@spro.net> Hi Harley, The Mistral is advertising BSFC numbers in parity with Lycoming, not 20% better. Plus the 13b based rotary would be considered either 6 cylinders or 2 cylinders, depending on how you do the math. There are 3 sides to each rotor. Mistral already has an in-house highly developed engine management effort going. I think its based on some German and French program. It doesn't sound as sophisticated as what Paul described (though very good). If it's actually 4 cylinders, I would have to guess its a Subaru based engine. Matt- > --> AeroElectric-List message posted by: Harley > <harley@agelesswings.com> > > Evening, Paul... > > Auto engine? > > Coolant? > > 4 "cylinders" that take any fuel? Two go and it still flies? > > Needs a "very efficient muffler" ? > > Sounds like a rotary to me...trying to throw us off with the > "cylinders" description? <VBG> > > Wouldn't be a new version of the Mistral series would it? > > Harley Dixon > > > Paul Messinger wrote: > >>--> AeroElectric-List message posted by: "Paul Messinger" >> <paulm@olypen.com> >> >>I have accepted a contract to design an electrical system for a new >> experimental aircraft engine. A 21st century engine needs a 21st >> century electrical system. >> >>The engine and matching propeller has been developed over a period of >> more than 10 years and has been extensively tested. It's a truly 21st >> century engine that deserves a 21st century electrical system. >> >>...snip... and includes a very efficient muffler for sound reduction. >> The fuel flow is at least 20% lower than the O-360 in normal cruise >> power % settings. >> >> >>...snip... If the failure is total on one or two of the 4 >>cylinders, the HP is reduced but with any two cylinders the engine >> produces sufficient power for continued level flight to an airport. >> Total failure of the cooling system coolant can also be tolerated with >> continued flight to a safe airport. >> >> >>The engine is derived from an auto engine, and in that configuration, >> been factory tested for long durations at over 500 hp in racing trim >> and no lower end failures...snip... The engine can burn all >>grades of auto fuel and aviation fuel with no modifications or >> adjustments of any kind. >>...snip... >>Paul Messinger >> >>Aeronautical and Electronic engineer >> >>Commercial, Instrument, SEL, SES, MEL, CFI >> >>EAA Flight Advisor and Technical Counselor >> >>Designer of 21st century electrical systems >> >> >> >> > > No virus found in this outgoing message. > Checked by AVG Anti-Virus. > >


    Message 24


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    Time: 03:28:36 PM PST US
    From: "Paul Messinger" <paulm@olypen.com>
    Subject: Re: 21st century power systems.
    --> AeroElectric-List message posted by: "Paul Messinger" <paulm@olypen.com> Has a very efficient muffler so no need for "head sets" in cruise etc. Does not need it like the rotary seems to. Aircraft engines need not be noisy, its just not a requirement in the USA. It a requirement in Europe however. Props make 50% of total noise in the common USA LYC/CONT engines. Its a liquid cooled flat 4 boxer type. Derived from auto engine technology as I have said. I will not confirm or deny any relationship with any manufacturer as that is not relevant to the task of an all solid state "state of the art" electrical system. System design (or at least the major components will eventually be made public and its likely that some or all will be available in a complete "ready to install" configuration. After its fully flight debugged. NUFF said, Paul ----- Original Message ----- From: "Harley" <harley@AgelessWings.com> Subject: Re: AeroElectric-List: 21st century power systems. > --> AeroElectric-List message posted by: Harley <harley@agelesswings.com> > > Evening, Paul... > > Auto engine? > > Coolant? > > 4 "cylinders" that take any fuel? Two go and it still flies? > > Needs a "very efficient muffler" ? > > Sounds like a rotary to me...trying to throw us off with the > "cylinders" description? <VBG> > > Wouldn't be a new version of the Mistral series would it? > > Harley Dixon >


    Message 25


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    Time: 03:59:06 PM PST US
    From: AI Nut <ainut@hiwaay.net>
    Subject: Re: 21st century power systems.
    --> AeroElectric-List message posted by: AI Nut <ainut@hiwaay.net> I'm coming in on the middle of this thread, so if this is a repeat, please pardon me. That said, it looks like the UltraMegaSquirt is a *very* promising unit. About $125 if you build it yourself. It may even include ion sensing for ignition control. HTH. Paul Messinger wrote: >--> AeroElectric-List message posted by: "Paul Messinger" <paulm@olypen.com> > >Has a very efficient muffler so no need for "head sets" in cruise etc. Does >not need it like the rotary seems to. Aircraft engines need not be noisy, >its just not a requirement in the USA. It a requirement in Europe however. >Props make 50% of total noise in the common USA LYC/CONT engines. > >Its a liquid cooled flat 4 boxer type. Derived from auto engine technology >as I have said. > >I will not confirm or deny any relationship with any manufacturer as that is >not relevant to the task of an all solid state "state of the art" electrical >system. > >System design (or at least the major components will eventually be made >public and its likely that some or all will be available in a complete >"ready to install" configuration. After its fully flight debugged. > >NUFF said, > >Paul > > >


    Message 26


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    Time: 04:27:16 PM PST US
    From: "Paul Messinger" <paulm@olypen.com>
    Subject: Re: 21st century power systems.
    --> AeroElectric-List message posted by: "Paul Messinger" <paulm@olypen.com> I am on that list also. But not current on the ultra version. Can two systems run the engine at the same time?? Does it support dual simultaneous ign and fuel injection and have fault detection and switching? The real problem with fuel injection is at reasonably hi duty cycles the two computers are not in sync and this is a requirement if both drive the same injector. Thus the need for lock step of dual computer systems. Its a new (as far as I know feature for both to run in lock step for fuel) plus automatic fault detection and correction. Spark can be slightly off and its no problem. This thread just started a couple of hours ago so you are at the start. Paul ----- Original Message ----- From: "AI Nut" <ainut@hiwaay.net> Subject: Re: AeroElectric-List: 21st century power systems. > --> AeroElectric-List message posted by: AI Nut <ainut@hiwaay.net> > > I'm coming in on the middle of this thread, so if this is a repeat, > please pardon me. > That said, it looks like the UltraMegaSquirt is a *very* promising > unit. About $125 if you build it yourself. It may even include ion > sensing for ignition control. > > HTH.


    Message 27


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    Time: 05:06:50 PM PST US
    From: Jan de Jong <jan.de.jong@xs4all.nl>
    Subject: Re: alternator as load
    --> AeroElectric-List message posted by: Jan de Jong <jan.de.jong@xs4all.nl> > ** > >leakage through the diode array only . . . nanoamperes perhaps? > > ** Sorry Bob, should have looked in the book first - Chapter 3, alternator, 3 phases, 6 diodes... Jan de Jong


    Message 28


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    Time: 05:23:14 PM PST US
    From: "Bill Schlatterer" <billschlatterer@sbcglobal.net>
    Subject: Clinic in St. Louis and P-Mag call ?
    --> AeroElectric-List message posted by: "Bill Schlatterer" <billschlatterer@sbcglobal.net> Bob, the clinic this weekend was entertaining as well as enlightening. I took away two quotes. Bus failures = snipes :o) that was one. The other had to do with P-Mags by EMag. As I remember it (and there were witnesses ) you said with some enthusiasm, "I gotta call these guys and talk to them, looks like the real deal" or something to that effect. http://www.emagair.com/P-MAG.htmOne I waited until Bart at Aerosport had a chance to try one and he blessed it so I ordered one(1) on the engine he is building for me. If you would talk to these guys and give them a double blessing, I would think really hard about replacing the other mag as well. I think there are a LOTS of folks who would be really interested in your comments after that call. Again great clinic. Thanks Bill Schlatterer 7a Arkansas


    Message 29


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    Time: 05:45:34 PM PST US
    From: AI Nut <ainut@hiwaay.net>
    Subject: Re: 21st century power systems.
    --> AeroElectric-List message posted by: AI Nut <ainut@hiwaay.net> I suppose one could have two systems; I assume you want this for redundancy safety? However, I would not run them both simultaneously. The backup unit could constantly monitor the health of the primary and switch control to itself should a fault be detected. I would guess that failover could be handled in milliseconds or less than time for a single piston misfire. Dual systems are not currently standard, but one could drop a bug on the development board and get it started. If not, you're free to do it yourself as all schematics and source code are open source. The Ultra unit has not finished alpha design so it's not reality yet, <sigh>. It seems we've been waiting for it *forever.* 8-) Some versions of the MegaSquirt II will do ignition and fuel, but I don't think they have provisions for wideband O2 sensors, nor do they have provisions for ion sensing. HTH. David Paul Messinger wrote: >--> AeroElectric-List message posted by: "Paul Messinger" <paulm@olypen.com> > >I am on that list also. But not current on the ultra version. Can two >systems run the engine at the same time?? > >Does it support dual simultaneous ign and fuel injection and have fault >detection and switching? > >The real problem with fuel injection is at reasonably hi duty cycles the two >computers are not in sync and this is a requirement if both drive the same >injector. Thus the need for lock step of dual computer systems. Its a new >(as far as I know feature for both to run in lock step for fuel) plus >automatic fault detection and correction. Spark can be slightly off and its >no problem. > >This thread just started a couple of hours ago so you are at the start. > >Paul > > >----- Original Message ----- >From: "AI Nut" <ainut@hiwaay.net> >To: <aeroelectric-list@matronics.com> >Subject: Re: AeroElectric-List: 21st century power systems. > > > > >>--> AeroElectric-List message posted by: AI Nut <ainut@hiwaay.net> >> >>I'm coming in on the middle of this thread, so if this is a repeat, >>please pardon me. >>That said, it looks like the UltraMegaSquirt is a *very* promising >>unit. About $125 if you build it yourself. It may even include ion >>sensing for ignition control. >> >>HTH. >> >> > > >. > > >


    Message 30


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    Time: 06:01:45 PM PST US
    From: N1deltawhiskey@aol.com
    Subject: Re: 21st century power systems.
    --> AeroElectric-List message posted by: N1deltawhiskey@aol.com Paul, I bow to you, sir! Until I got to the part about the electrical, it sounded as though you were talking NSI's spiel about their engine (I largely agree with it, but the proof will be in the pudding, as they say). Any time frame for this electrical gee-whizzy you propose? It sounds great and I would be a candidate to mate it to my NSI Soob. It's nice to dream, but for it to be anything but, some hard core materialist black box that does what you say is needed. With regards, I bow out, sir! Doug Windhorn In a message dated 07-Mar-05 14:30:31 Pacific Standard Time, paulm@olypen.com writes: --> AeroElectric-List message posted by: "Paul Messinger" <paulm@olypen.com> I have accepted a contract to design an electrical system for a new experimental aircraft engine. A 21st century engine needs a 21st century electrical system. The engine and matching propeller has been developed over a period of more than 10 years and has been extensively tested. It's a truly 21st century engine that deserves a 21st century electrical system. The engine is essentially the same size and weight and is a drop in replacement for an O-360 rated at 180 hp. It is 220 hp however and includes a very efficient muffler for sound reduction. The fuel flow is at least 20% lower than the O-360 in normal cruise power % settings. Power is a single control in the HP power range of approx 35% to 100%. Only in the final stages of preps for landing is the throttle used as otherwise its set at full power from the start of takeoff roll to landing pattern entry. The single "Lever" (usually a switch on the stick) controls the power and the mixture, etc. is computer controlled at any altitude. So the pilot work load is simply to set cruise speed/power and forget it. There is no mixture control. Different to be sure, but having flown the system it's really very simple to use. The engine electronics system is active redundant for fuel and spark etc. and multiple failures can occur with no pilot required action to correct (other than a warning light). If the failure is total on one or two of the 4 cylinders, the HP is reduced but with any two cylinders the engine produces sufficient power for continued level flight to an airport. Total failure of the cooling system coolant can also be tolerated with continued flight to a safe airport. The engine is derived from an auto engine, and in that configuration, been factory tested for long durations at over 500 hp in racing trim and no lower end failures so common with the LYC engines. There are extensive design changes so it's truly an experimental aircraft engine and it's not appropriate to consider it a converted auto engine. The engine can burn all grades of auto fuel and aviation fuel with no modifications or adjustments of any kind. The engine and prop meet all the FAA requirements for certification and certification is being considered in the future. The 21st century electrical system I have planned is totally solid state using proven parts from the automotive market. For those not familiar with the automotive requirements they are much harder to meet than the famous DO-160 often used as the standard for aircraft usage (and then DO-160 is only a recommendation). In the automotive market it's not optional as the component manufacturer must meet ALL the requirements to be qualified. Fully automatic fault tolerant with no required pilot action is a design feature. There are no mechanical relays, contactors, fuses, fusible links or circuit breakers needed. The solid state component switches can provide device load current to a central computer (optional) and can detect "out of specification" current on that circuit. These solid state switches include an over current circuit breaker function that is settable to the required load current as well as the ability to allow for the current inrush of lamps. Over and under voltage protection as well as over temperature protection is included. The primary engine alternator provides the necessary electrical systems power at engine idle with power also available to charge the batteries. An optional second alternator can be added if desired. Dual batteries are used for backup but the system can run with both batteries off line as well. The final required function is a true real time display of the power remaining in the batteries in the unlikely event of an alternator failure. A dynamic display of the power remaining that adjusts for changing loads and uses the history of prior loads for correct reading is provided. The pilot has a real time display of the battery power remaining (in minutes), based on the current and past electrical load history. Change the load and the display corrects for the new conditions. In conclusion, the pilot work load is reduced to use of a single lever for in-flight power and the electrical system informs the pilot of what is happening, and in the event of alternator failure provides the flight time remaining based on battery remaining charge. The new solid state design is lower cost, simpler, more reliable, and lighter in weight. With the optional second alternator there is no reduction of flight time as a result of battery power limitations. No magic, just a simple application of what is available from the automotive world where components must meet much higher standards than aircraft even those that meet DO-160. My background is from the spacecraft world where there is no human to take action in the event of a failure (ground or in orbit) and so should be the power systems of the 21st century general aviation aircraft. My accomplishments and background qualifications are many pages long but one that stands out (to me) is being personally congratulated by the President of the USA at the White House for scientific achievement. Paul Messinger Aeronautical and Electronic engineer Commercial, Instrument, SEL, SES, MEL, CFI EAA Flight Advisor and Technical Counselor Designer of 21st century electrical systems


    Message 31


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    Time: 06:01:46 PM PST US
    From: N1deltawhiskey@aol.com
    Subject: Re: Interior lighting
    --> AeroElectric-List message posted by: N1deltawhiskey@aol.com Harley, This lights I had in mind can be found at: http://www.westmarine.com/webapp/wcs/stores/servlet/SiteSearch but when clicking on the item, the page is no longer active. Their prices were also at least double what I had remembered (could be the impact of the falling dollar since I bought mine perhaps 3 years ago. These are the ones I had in mind: http://www.hella.com/produktion/HellaPortal/WebSite/Internet_usa/ProductsServi ces/Marine/LED_Lamps/LED_Stair/LED_Stair.jsp Check out some of the other Hella LED light. You'll have to see where you might find them though if West Marine no longer distributes (at their prices, I can understand a low demand). Regards, Doug


    Message 32


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    Time: 06:18:58 PM PST US
    From: rv-9a-online <rv-9a-online@telus.net>
    Subject: Re: Clinic in St. Louis and P-Mag call ?
    --> AeroElectric-List message posted by: rv-9a-online <rv-9a-online@telus.net> I contacted Emagair and asked for a status report on my mags (going into an Aerosport O-320). Here is the reply I got on Sunday: Vern Little E-MAG Customers: We are mindful of the current delay in ignition deliveries, and truly regret any inconvenience. We hope you understand that refinements are made to the design as we approach each production run. This is when we integrate a) changes based on customer feedback, and b) changes that will improve the product's manufacturability. In the current run, we are also installing several pieces of new production equipment that will significantly improve assembly speed and accuracy. These are all healthy "growing pains" associated with launching a new product. Unfortunately, they also insert a degree of uncertainty in our fabrication schedule. Please understand, we are as eager to ship as you are to receive the ignitions. We collect only a small deposit when taking orders. From a business standpoint we are well motivated to complete the transaction. Even so, everyone agrees it's more important to get the products right than to get them quick. Listed below are some of the more visible refinements we are implementing in the current series (designated E-112 and P-112). We will revise all current orders to reflect this change in designation. 1. Overall ignition frame length will be 6.15". This is 1/3" longer than the 111 series. Previously, the nose and main case sections were threaded together (with Locktite) which made servicing the ignitions difficult, and in some cases impossible. It also made the orientation between these sections hard to control. In the 112 series, they will be secured internally with 6 bolts, which necessitates the small case extension. As before, installations with firewall clearance issues (primarily canards) have the option of detaching the coil from the ignition, and mounting it on the firewall. In this configuration, the ignition is only 3" deep. 2. The Mode Switch has been moved from the connector head to a DIP switch accessible by removing a threaded plug on the side of the ignition case. This will facilitate more efficient manufacturing, and will better protect the switch. The 111 series mode switch was occasionally getting damaged by customers when the screw driver used to secure the connector scraped across the face of the switch. 3. The aircraft harness is now offered as standard 5/8"-24 aircraft spark plug connectors (cigarette and spring) that are pre-installed on the ends of our auto lead kit. This has several advantages. a. It eliminates the need (and expense) of Aircraft Coil Adapters ($45.00) per ignition. (This charge will be deleted from affected orders.) b. It permits the use of our low profile 90 degree connections on the coil end. This reduces the overall length of the aircraft ignition/harness by 1.25". The length of the earlier aircraft harness was preventing some builders who wanted to use aircraft plugs from doing so. c. It permits greater flexibility as leads can be routed and trimmed to length according to individual preferences. Spark plug terminals and boots are field installed. A terminal crimping tool is included with the kit at no extra charge. Note: Auto leads use noise suppressive wire in lieu of a grounded shield. We've had no reports of noise problems from customers using the auto harness. Even so, builders have the option, if needed, of adding a shield over the leads and ground them at the spark plug connector. 4. The DIP switch referenced in 2 above will also let customers set the tack output for either one or two pulses per revolution. Customers will no longer need to research this item and report back so we can program an appropriate setup. Also, if the tack is later changed to a different style, any needed changes can be made on the spot. 5. Unlike the 111 series, the tack lead will have a pull up resistor built into the unit. It will produce a 12 volt tack pulse. Instruments that need a 5 volt signal will be able to reduce the voltage by adding an external diode (not provided). 6. The DIP switch will also let customers set the baseline timing for 20 or 25 degrees at installation. This will eliminates the need for customers to investigate and report back when ordering their ignition. 7. The mounting flange has been sized so existing magneto mounting clips can be reused. The 111 series flange was slightly undersized which required us to provide custom fitted clips. If you do not have mounting clips to reuse, just let us know and we will add a set(s) to your order ($15/set). As always, our goal is to improve the ease of installation and performance of your ignition. We appreciate your patience and understanding. Please do not hesitate to call if you have any questions. At this point, we are hoping to make our next deliveries in about 5 weeks. Kindest Regards, Brad Dement E-MAG Ignitions 649 Boling Ranch Road Azle, TX 76020 (817)448-0555 Bill Schlatterer wrote: >--> AeroElectric-List message posted by: "Bill Schlatterer" <billschlatterer@sbcglobal.net> > >Bob, the clinic this weekend was entertaining as well as enlightening. I >took away two quotes. Bus failures = snipes :o) that was one. The other >had to do with P-Mags by EMag. As I remember it (and there were >witnesses ) you said with some enthusiasm, "I gotta call these guys and >talk to them, looks like the real deal" or something to that effect. > > http://www.emagair.com/P-MAG.htmOne > >I waited until Bart at Aerosport had a chance to try one and he blessed it >so I ordered one(1) on the engine he is building for me. If you would talk >to these guys and give them a double blessing, I would think really hard >about replacing the other mag as well. I think there are a LOTS of folks >who would be really interested in your comments after that call. > > >Again great clinic. > >Thanks Bill Schlatterer >7a Arkansas > > > > -- No virus found in this outgoing message. Checked by AVG Anti-Virus.


    Message 33


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    Time: 07:43:41 PM PST US
    From: "Jim Stone" <jsto1@tampabay.rr.com>
    Subject: Batteries - Off topic
    --> AeroElectric-List message posted by: "Jim Stone" <jsto1@tampabay.rr.com> D&D Battery in Largo FL rebuilds battery packs. www.4batteries.com 727-535-1044 Jim Stone Jabiru J450 / N450SJ -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Paul McAllister Subject: AeroElectric-List: Batteries - Off topic --> AeroElectric-List message posted by: "Paul McAllister" --> <paul.mcallister@qia.net> Hi all, This is a bit off topic but I was wondering if someone could point me in the right direction. I have a Makita 14.4v drill and its 2.2 ah batter has died. I went to the hardware store to get another one only to find that they were 80.00, which is half the cost of a new drill with 2 batteries. Does anyone know of a third party supplier, or a supplier that opens up the old battery packs and replaces the cells. Thanks, Paul


    Message 34


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    Time: 07:50:29 PM PST US
    From: Fiveonepw@aol.com
    Subject: Re: Question about dimmer circuits and annunicators...
    --> AeroElectric-List message posted by: Fiveonepw@aol.com In a message dated 03/04/2005 9:25:37 PM Central Standard Time, mdella@cstone.com writes: Absolutely! I'm AutoCAD LT 2005 myself... >>>> Oooops! Apologies for taking so long to get backatcha- still learning how AOL folds/spindles/mutilates e-mail to both of my computers! Here are the files, let me know if you see any errors or have any ?s. Mark


    Message 35


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    Time: 08:16:15 PM PST US
    Subject: Question about dimmer circuits and annunicators...
    From: "Marcos Della" <mdella@cstone.com>
    --> AeroElectric-List message posted by: "Marcos Della" <mdella@cstone.com> Hm, didn't get any files... -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Fiveonepw@aol.com Subject: Re: AeroElectric-List: Question about dimmer circuits and annunicators... --> AeroElectric-List message posted by: Fiveonepw@aol.com In a message dated 03/04/2005 9:25:37 PM Central Standard Time, mdella@cstone.com writes: Absolutely! I'm AutoCAD LT 2005 myself... >>>> Oooops! Apologies for taking so long to get backatcha- still learning how AOL folds/spindles/mutilates e-mail to both of my computers! Here are the files, let me know if you see any errors or have any ?s. Mark


    Message 36


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    Time: 08:16:15 PM PST US
    From: "Paul Messinger" <paulm@olypen.com>
    Subject: Re: 21st century power systems.
    --> AeroElectric-List message posted by: "Paul Messinger" <paulm@olypen.com> Full production in 3rd Q of 2005 is reasonable for all but the "Battery Fuel Gauge" that does require some proof of concept testing etc.. But then I am only responsible for the prototypes not production etc. Full flight testing before July 2005 at the latest. The hardest part is to decide which device to use where as there are several parts available that are good for each application from a 1 amp switch to the 300 amp main switch. And everything between. Its really not that hard, as I have said, everything is currently in full production and parts are on distributors shelves, some for 10 years. It will work on most any electrical system with 1-2 batteries and 1-2 alternators where the builder wants to go modern and save money, weight, complexity and increase reliability. Just use of solid state fully protected switches (SSS) replaces a Fuse of CB and a relay for much lower cost and 10 SSS's will fit where one relay was with room left over. I am a firm believer in modules that can be adapted with wiring to most any design needs. The design will be available to the public when its finally proven to my satisfaction that it works as intended. The one hold back is the Battery Fuel Gauge as that may be sold only as a completed system TBD. Its the only truly new component but its the key in my opinion to a truly safe "battery only" mode of flight. Paul ----- Original Message ----- From: <N1deltawhiskey@aol.com> Subject: Re: AeroElectric-List: 21st century power systems. > --> AeroElectric-List message posted by: N1deltawhiskey@aol.com > > Paul, > > I bow to you, sir! > > Until I got to the part about the electrical, it sounded as though you > were > talking NSI's spiel about their engine (I largely agree with it, but the > proof > will be in the pudding, as they say). > > Any time frame for this electrical gee-whizzy you propose? It sounds > great > and I would be a candidate to mate it to my NSI Soob. It's nice to dream, > but > for it to be anything but, some hard core materialist black box that does > what > you say is needed. > > With regards, I bow out, sir! > > Doug Windhorn > >>


    Message 37


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    Time: 10:49:58 PM PST US
    From: Guy Buchanan <bnn@nethere.com>
    Subject: Re: Small "Forest of Tabs"
    --> AeroElectric-List message posted by: Guy Buchanan <bnn@nethere.com> At 10:21 AM 3/7/2005 -0800, rv-9a-online wrote: >--> AeroElectric-List message posted by: rv-9a-online <rv-9a-online@telus.net> > >Guy, I'm working on a simple solution to this problem. I initially used >a 'forest of tabs' using 0.110" fast-ons for my SPA-400 installation. > ... >If you are still interested, let me know. The design should be finished >in about a week, and I'm seeking feedback. > >Vern Little, RV-9A Vern, I'm certainly interested. The forest of tabs will be unsightly no matter what. It's OK for a ground bus, but as you say, it becomes a bit of a mess in the audio system. Guy Buchanan K-IV 1200 / 582 / 99% done, thanks to Bob Ducar. Do not archive


    Message 38


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    Time: 10:49:58 PM PST US
    From: Guy Buchanan <bnn@nethere.com>
    Subject: Small "Forest of Tabs"
    --> AeroElectric-List message posted by: Guy Buchanan <bnn@nethere.com> At 12:16 AM 3/7/2005 -0600, you wrote: >--> AeroElectric-List message posted by: "Stein Bruch" <stein@steinair.com> > >They're called numerous things, such as "ground tabs", "terminal strips", >etc.., but you can get them from me for a buck each with 10 tabs on them at >http://www.steinair.com and click on "accessories". Sorry for the shamelss >plug.... > >Cheers, >Stein. No problem. You and your site served me well. Thank you, Guy Buchanan K-IV 1200 / 582 / 99% done, thanks to Bob Ducar. Do not archive




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