AeroElectric-List Digest Archive

Sat 04/09/05


Total Messages Posted: 51



Today's Message Index:
----------------------
 
     1. 02:47 AM - Re: CBA II Good news and bad news (Gilles Thesee)
     2. 02:55 AM - Re: EL Panel Lights (luckymacy@comcast.net (lucky))
     3. 05:34 AM - DOGS and LIGHTBULBS (RV4WGH@aol.com)
     4. 05:41 AM - Re: flying unstalled at 0 airspeed (Mark Sletten)
     5. 05:41 AM - Michel MC-60 ILS/GPS Indicator (Mark Sletten)
     6. 06:42 AM - Re: Alternator help (Ken)
     7. 06:56 AM - Panel Slant (Tinne maha)
     8. 07:01 AM - Light Weight Coaxial Cable (Tinne maha)
     9. 07:22 AM - Re: Alternator help (Robert McCallum)
    10. 07:39 AM - Re: Alternator help (Robert McCallum)
    11. 07:55 AM - Re: Blue White LED Light was Emag/mag (Charlie Kuss)
    12. 08:25 AM - Re: Prop Balance, was: Balance, Was: (Charlie Kuss)
    13. 08:25 AM - Re: Alternators (Charlie Kuss)
    14. 08:29 AM - Re: Alternator help (Charlie Kuss)
    15. 08:41 AM - Re: Panel Slant (Alex Peterson)
    16. 08:42 AM - Re: Blue White LED Light was Emag/mag (Robert L. Nuckolls, III)
    17. 08:51 AM - Re: Precise Aircraft Manuevering (Speedy11@aol.com)
    18. 08:54 AM - Re: Alternator help (Charlie Kuss)
    19. 08:56 AM - Re: Light Weight Coaxial Cable (Robert L. Nuckolls, III)
    20. 09:11 AM - Re: CBA II Good news and bad news (Robert L. Nuckolls, III)
    21. 09:34 AM - Re: Re: Alternator help  (Robert L. Nuckolls, III)
    22. 09:48 AM - Re: Nuckoll's Paper on Electrical System (Robert L. Nuckolls, III)
    23. 10:44 AM - Re: Prop Balance, was: Balance, Was: Alternator help  (Hinde, Frank George (Corvallis))
    24. 11:18 AM - Re: Nuckoll's Paper on Electrical System Reliability (J. Mcculley)
    25. 11:27 AM - Re: Emag/mag timing question (Robert L. Nuckolls, III)
    26. 11:29 AM - Re: Two independent systems (Robert L. Nuckolls, III)
    27. 12:54 PM - Electric trim (Paul McAllister)
    28. 01:13 PM - CBA II source (Paul)
    29. 01:17 PM - Re: EL Panel Lights (John Schroeder)
    30. 01:49 PM - Re: Re: Precise Aircraft Manuevering (rd2@evenlink.com)
    31. 01:59 PM - Re: Panel Slant (BobsV35B@aol.com)
    32. 01:59 PM - Re: Re: Precise Aircraft Manuevering (Mike Larkin)
    33. 02:16 PM - Re: Alternator help (John Swartout)
    34. 02:23 PM - Re: Two independent systems (BobsV35B@aol.com)
    35. 02:42 PM - Re: Alternator help (Hinde, Frank George (Corvallis))
    36. 03:08 PM - Re: Nuckoll's Paper on Electrical System  (Robert L. Nuckolls, III)
    37. 03:20 PM - Re: flying unstalled at 0 airspeed (j1j2h3@juno.com)
    38. 05:23 PM - Re: EL Panel Lights (Stein Bruch)
    39. 05:52 PM - Re: Re: Precise Aircraft Manuevering (BUCK AND GLORIA BUCHANAN)
    40. 06:25 PM - six pack spacing (Tom Barter)
    41. 07:06 PM - Re: Emag/mag timing question (George Braly)
    42. 07:19 PM - Re: Prop Balance, was: Balance, Was: Alternator help  (Fiveonepw@aol.com)
    43. 07:47 PM - Alternator Speed (Fiveonepw@aol.com)
    44. 07:55 PM - Re: Emag/mag timing question (John D. Heath)
    45. 08:11 PM - Re: Alternator Speed (Charlie England)
    46. 08:41 PM - Re: Alternators on the AeroElectric List (Charlie Kuss)
    47. 09:38 PM - Re: Alternator Speed (n801bh@netzero.com)
    48. 09:39 PM - Six Pack Spacing (hebeard@comcast.net)
    49. 09:52 PM - Re: Alternator Speed (Hinde, Frank George (Corvallis))
    50. 10:01 PM - Molex Extraction Tool (Guy Buchanan)
    51. 10:01 PM - How to Wire an Aircraft (Guy Buchanan)
 
 
 


Message 1


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    Time: 02:47:42 AM PST US
    From: Gilles Thesee <Gilles.Thesee@ac-grenoble.fr>
    Subject: Re: CBA II Good news and bad news
    --> AeroElectric-List message posted by: Gilles Thesee <Gilles.Thesee@ac-grenoble.fr> Hi all, > Opened the "smoked" CBA III . . . here's a picture of > the internals. > >http://www.aeroelectric.com/Pictures/CBA2_2.jpg > > Turns out that the little guy in the center is an > International Rectifier IRL2910. Ratings for this > device can be found at: > >http://www.irf.com/product-info/datasheets/data/irl2910.pdf > > This device is NOT capable of performing under > the range of test conditions advertised for the > CBA II. I am completely mystified as to the selection > of this part when there are so many others offered by > International Rectifier and others that would do the job. > > Rats ! I had hopes you could just have had a strike of bad luck. 4 amps instead of the 40 advertised, and 48-50 watts instead of 100 seems way below expectation. Il opened my unit and it has the same p/n and the same rectifier. I'll perform my first experiment this afternoon with one of my 7.5 Ah Hawker SBS8. I'll start with 2 amps. I'll take some photos of the test setup before and after, just in case... I hope they rapidly sort out the problem, because this small device seems very promising, and the software is expertly crafted. Bob, thanks for sharing the info, Regards, Gilles Now looking at my unit with suspicion...


    Message 2


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    Time: 02:55:24 AM PST US
    From: luckymacy@comcast.net (lucky)
    Subject: Re: EL Panel Lights
    --> AeroElectric-List message posted by: luckymacy@comcast.net (lucky) How does the Blue/Green color mix with the GRT EFIS display during night flight? Is it bright enough so that one strip beneath the glareshield can illuminate the entire panel adequately? Since you have been flying it for years, how do you secure it under the glare shield without it being a nuisance to install and keep in place over time? Can you cut the strip in to smaller pieces and place them in different spots and run power to the strips in seriel? If so, can we order 36 inches in two or 3 smaller lengths instead of the one big length in a way which makes it easy to string them together? (36" which is too long for the glareshield of an RV8 in my opinion - fine for a side by side). Thanks, lucky -------------- Original message -------------- > --> AeroElectric-List message posted by: "Stein Bruch" > > Hi Guys, > > I'm not out stumping here, but just a quick note to let everyone know that I > now have the Elecroluminescent light strips in stock. These are 1" x 36" > flatlite EL strips in the natural 'blue/green' color, that can be trimmed to > a shorter length if you desire. The light draws very little current, and > comes with a nice smal 1" square 12VDC inverter. This light can be dimmed > using your regular dimmer as well. > > Just an FYI, and my apologies in advance for the intrusion. There were just > a LOT of people that wanted to know when we finally got these things in > stock. > > Cheers, > Stein Bruch > RV6's, Minneapolis > > Do Not Archive > > http://www.steinair.com > > > > > > How does the Blue/Green color mix with the GRT EFIS display during night flight? Is it bright enough so that one strip beneath theglareshield can illuminate the entire panel adequately? Since you have been flying it for years, how do you secure it under the glare shield without it being a nuisance to install and keep in place over time? Can you cut the strip in to smaller pieces and place them in different spots and run power to the strips in seriel? If so, canwe order 36 inches intwo or 3 smaller lengthsinstead of the one big lengthin a way which makes it easy to string them together? (36" which is too long for the glareshield of an RV8 in my opinion - fine for a side by side). Thanks, lucky -------------- Original message -------------- -- AeroElectric-List message posted by: "Stein Bruch" <STEIN@STEINAIR.COM> Hi Guys, I'm not out stumping here, but just a quick note to let everyone know that I now have the Elecroluminescent light strips in stock. These are 1" x 36" flatlite EL strips in the natural 'blue/green' color, that can be trimmed to a shorter length if you desire. The light draws very little current, and comes with a nice smal 1" square 12VDC inverter. This light can be dimmed using your regular dimmer as well. Just an FYI, and my apologies in advance for the intrusion. There were just a LOT of people that wanted to know when we finally got these things in stock. Cheers, Stein Bruch RV6's, Minneapolis Do Not Archive http://www.steinair.com


    Message 3


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    Time: 05:34:11 AM PST US
    From: RV4WGH@aol.com
    Subject: DOGS and LIGHTBULBS
    tiger96l@cox.net --> AeroElectric-List message posted by: RV4WGH@aol.com From: T18WGH@aol.com Subject: DOGS and LIGHTBULBS Smiley1255@aol.com, DGH1951@aol.com, huntr@ix.netcom.com, gaelic1@earthlink.com, bob.murphy@insightbb.com, gdsieg@insightbb.com, mrjsmith@tampabay.rr.com, Triggins39@aol.com, iflyasonex@msn.com -------------------------------1112886717 Subject: DOGS and LIGHTBULBS "How Many Dogs Does It Take to Change A Light Bulb?" Golden Retriever: The sun is shining, the day is young, we've got our whole lives ahead of us, and you're inside worrying about a stupid burned out bulb? Border Collie: Just one. And then I'll replace any wiring that's not up to code. Dachshund: You know I can't reach that stupid lamp! Rottweiler: Make me. Boxer: Who cares? I can still play with my squeaky toys in the dark. Lab: Oh, me, me!!!!! Pleeeeeeeeeze let me change the light bulb! Can I? CanI? Huh? Huh? Huh? Can I? Pleeeeeeeeeze, please, please, please! German Shepherd: I'll change it as soon as I've led these people from the dark, check to make sure I haven't missed any, and make just one more perimeter patrol to see that no one has tried to take advantage of the situation. Jack Russell Terrier: I'll just pop it in while I'm bouncing off the walls and furniture. Old English Sheep Dog: Light bulb? I'm sorry, but I don't see a light bulb! Cocker Spaniel: Why change it? I can still pee on the carpet in the dark. Pointer: I see it, there it is, there it is, right there..... Greyhound: It isn't moving. Who cares? Australian Shepherd: First, I'll put all the light bulbs in a little circle... Poodle: I'll just blow in the Border Collie's ear and he'll do it. By the time he finishes rewiring the house, my nails will be dry. "Dogs do not change light bulbs. People change light bulbs. So, the real question is: How long will it be before I can expect some light, some dinner, and a massage?" Chihuahua: Yo quiero Taco Bulb. -------------------------------1112886717 <META content"MSHTML 6.00.2900.2604" nameGENERATOR> <BODY idrole_body style"FONT-SIZE: 10pt; COLOR: #000000; FONT-FAMILY:=20Arial" bottomMargin7 leftMargin7 topMargin7 rightMargin7><FONT idrole_document faceArial color#000000 size2> Subject:DOGS and LIGHTBULBS "How Many Dogs Does It Take to Change A Light Bulb?" Golden Retriever: The sun is shining, the day is young, we've got our whole lives ahead of us, and you're inside worrying about a stupid burned out bulb? Border Collie: Just one. And then I'll replace=20any wiring that's not up to code. Dachshund: You know I can't reach that stupid lamp! Rottweiler: Make me. Boxer: Who cares? I can still play with my squeaky toys in the dark. Lab: Oh, me, me!!!!! Pleeeeeeeeeze let me change the light bulb! Can I? CanI? Huh? Huh? Huh? Can I? Pleeeeeeeeeze, please, please, please! German Shepherd: I'll change it as soon as I've led these people from the dark, check to make sure I haven't missed any, and make just one more perimeter patrol to see that no one has tried to take advantage of the situation. Jack Russell Terrier: I'll just pop it in while I'm bouncing off the walls and furniture. Old English Sheep Dog: Light bulb? I'm sorry, but I don't see a light bulb! Cocker Spaniel: Why change it? I can still pee on the carpet in the dark. Pointer: I see it, there it is, there it is, right there..... Greyhound: It isn't moving. Who cares? Australian Shepherd: First, I'll put all the light bulbs in a little circle... Poodle: I'll just blow in the Border Collie's ear and he'll do it. By the time he finishes rewiring the house, my nails will be dry. "Dogs do not change light bulbs. People change light bulbs. So, the real question is: How long will it be before I can expect some light, some dinner, and a massage?" Chihuahua: Yo quiero Taco Bulb. -------------------------------1112886717--


    Message 4


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    Time: 05:41:21 AM PST US
    From: "Mark Sletten" <marknlisa@hometel.com>
    Subject: Re: flying unstalled at 0 airspeed
    --> AeroElectric-List message posted by: "Mark Sletten" <marknlisa@hometel.com> --> AeroElectric-List message posted by: Speedy11@aol.com > I'll contact you offline. I doubt others want to listen to basic aerodynamics. Do Not Archive Stan How condescending. Mark & Lisa Sletten Legacy FG N828LM http://www.legacyfgbuilder.com Do Not Archive


    Message 5


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    Time: 05:41:21 AM PST US
    From: "Mark Sletten" <marknlisa@hometel.com>
    Subject: Michel MC-60 ILS/GPS Indicator
    --> AeroElectric-List message posted by: "Mark Sletten" <marknlisa@hometel.com> Anybody have any experience with this indicator? Eastern Avionics carries this item at a great price, but it seems like one of those "too good to be true" things. http://www.avionix.com/indicator.html Mark & Lisa Sletten Legacy FG N828LM http://www.legacyfgbuilder.com


    Message 6


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    Time: 06:42:37 AM PST US
    From: Ken <klehman@albedo.net>
    Subject: Re: Alternator help
    --> AeroElectric-List message posted by: Ken <klehman@albedo.net> All the Chryslers that I"ve owned or looked at closely had an external voltage regulator (1963 through 1997). None of them had a true battery temperature sensor although all the electronic regulators had a sensor in the computer or in the vicinity of the battery that was called a batt temp sensor. Ambient air temp perhaps - but not really battery temperature. Even the standalone electronic regulators of the 70's varied voltage with temperature. IMO these alternators were also all too large and heavy for 99.9% of airplanes where I prefer the smallest alternator that can do the job to minimise OV excursions and possibly load dumps, not to mention weight. I like the little 40amp ND units that are sold for small offroad equipment ( not even large enough to be found on a car) although they all seem to be internal VR! The Niagra Airparts unit looks like one of those. Ken Robert McCallum wrote: >--> AeroElectric-List message posted by: Robert McCallum <robert.mccallum2@sympatico.ca> > >Matt; > >It's a 1996 Dodge B2500 Wagon (full size window van with seats) Dual air >conditioning, SLT luxury trim package, power everything, trailer towing >package and heated rear window. Depending on the options, Chrysler >installed either 81 A, 117 A, or 137 A alternators on these vehicles, >which is why I mention the options above. According to the factory >service manual, all of these alternators are a similar configuration and >all are Denso brand. In further reading the shop manual it seems that >there is a temperature sensor for the battery also connected to the >engine control computer, so the voltage regulator may be fairly >sophisticated, taking into account battery temperature to decide on what >the correct charge voltage should be. I don't know if it bears any >relevance but this is a Canadian built vehicle. > >Bob McC > >mprather wrote: > > > >>--> AeroElectric-List message posted by: mprather <mprather@spro.net> >> >>This sounds like it might be THE alternator for electron hungry airplane >>systems installations.. >> >>What year is this vehicle? >> >>Thanks for sharing the info. >> >>Regards, >> >>Matt- >>VE N34RD, C150 N714BK >> >>


    Message 7


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    Time: 06:56:22 AM PST US
    From: "Tinne maha" <tinnemaha@hotmail.com>
    Subject: Panel Slant
    --> AeroElectric-List message posted by: "Tinne maha" <tinnemaha@hotmail.com> Hello List, Not sure if this is off-topic or not. I'm looking for info on how best to NEATLY slant my GPS/Comm to my panel such that it is more easily viewed from the pilot's seat. Any info or direction to a good source of info would be greatly appreciated. Thanks, Grant


    Message 8


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    Time: 07:01:31 AM PST US
    From: "Tinne maha" <tinnemaha@hotmail.com>
    Subject: Light Weight Coaxial Cable
    --> AeroElectric-List message posted by: "Tinne maha" <tinnemaha@hotmail.com> Bob/List, A while back I paid Bob Knuckolls for some shielded wire with BNC connectors on the end to use as ignition leads on my Lightspeed ignition. Is it possible to use the same for antennas? Bob, would you be willing to sell me some more? Grant


    Message 9


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    Time: 07:22:56 AM PST US
    From: Robert McCallum <robert.mccallum2@sympatico.ca>
    Subject: Re: Alternator help
    --> AeroElectric-List message posted by: Robert McCallum <robert.mccallum2@sympatico.ca> Ken; I was not advocating using this alternator in an aircraft. John was concerned with rotational speed and I was merely demonstrating what speeds are "normal" for some road vehicles. Matt then asked the specifics of what alternator I was referring to, which resulted in the details you are replying to. The temperature sensor cited is installed through the base of the battery tray in contact with the battery case and is referred to in the factory service manual as a "battery temperature sensor". It is separate and distinct from the "ambient temperature sensor" used for engine management. You are correct that most Chrysler vehicles have historically used external regulators and, yes, most regulators use some form of temperature compensation, but this is the only one I've personally seen which actually measures battery temperature. I whole heartedly agree that the smaller alternators are probably much more suited to aircraft use and will probably use B&C's offering when I get to that stage on my Falco. Bob McC Ken wrote: >--> AeroElectric-List message posted by: Ken <klehman@albedo.net> > >All the Chryslers that I"ve owned or looked at closely had an external >voltage regulator (1963 through 1997). None of them had a true battery >temperature sensor although all the electronic regulators had a sensor >in the computer or in the vicinity of the battery that was called a batt >temp sensor. Ambient air temp perhaps - but not really battery >temperature. Even the standalone electronic regulators of the 70's >varied voltage with temperature. IMO these alternators were also all too >large and heavy for 99.9% of airplanes where I prefer the smallest >alternator that can do the job to minimise OV excursions and possibly >load dumps, not to mention weight. >I like the little 40amp ND units that are sold for small offroad >equipment ( not even large enough to be found on a car) although they >all seem to be internal VR! The Niagra Airparts unit looks like one of >those. >Ken > >


    Message 10


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    Time: 07:39:14 AM PST US
    From: Robert McCallum <robert.mccallum2@sympatico.ca>
    Subject: Re: Alternator help
    --> AeroElectric-List message posted by: Robert McCallum <robert.mccallum2@sympatico.ca> John; Sorry, I wasn't trying to "catch you out", I was just wondering if the concern that you and others have expressed with rotational speed is a valid concern or is just a perceived problem without any basis in fact. I don't know for sure if my example is typical, but I think the observation you make below with respect to the relationship between "rated" output vs speed, and consequently where the chart ends, might be valid. If this is true, and based on the fact that aircraft engines are relatively constant speed compared to road vehicles, then there may be some validity in reducing wear by slowing the alternator to the speed where rated output is achieved. As far as your original question about replacement pulleys Google should reveal some sources. They are manufactured by several race car suppliers to slow alternators on race cars thus reducing HP requirements for driving them. I also find it interesting, as do you, that no Max speed is given on the rating charts. Bob McC John Swartout wrote: >--> AeroElectric-List message posted by: "John Swartout" <jgswartout@earthlink.net> > >Oops-- Sorry Bob, you caught me in an ASSumption. Since the alternator >comes with an output graph which ends at 6000 rpm, I assumed that this >is a reasonable limit which OEM wouldn't mess with. But I realize, >since you brought me up short, that one can't assume anything. Maybe >the graph ends at 6000 rpm because by then it has reached advertised >capacity, and won't put out any more no matter how fast you turn it. >Interesting that the very nice document that came with the alternator >does not have a DO NOT EXCEED speed. > > >I haven't any idea who wrote it, but my generic alternator bracket from >Aircraft Spruce came with a sheet suggesting some automotive alternators >that make reasonably good--and cheap, if you are daring enough to get >them at a junkyard(@@)--airplane alternators. This anonymous writer said >that some builders feel more comfortable using a larger pulley, or >getting a smaller ring gear for their engine. An air pump pulley from a >mid-70's Chevy Camaro, which is a deep-V 4" pulley which apparently >requires some "slight modification," whatever that means, was suggested >as a replacement for the alt pulley. > > >Believe me, the term "experimental aviation" is appropriate. Once you >leave the certified reservation, you are in the wilderness, and reliable >guides are hard to find and hard to qualify. All information, opinions, >and particularly testimony (which springs from authority, my college >speech teacher told me)is welcome. > > >John > > >


    Message 11


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    Time: 07:55:55 AM PST US
    From: Charlie Kuss <chaztuna@adelphia.net> timing question
    Subject: Emag/mag
    timing question --> AeroElectric-List message posted by: Charlie Kuss <chaztuna@adelphia.net> timing question >snipped > I just tested a 17 a.h. battery that I've had laying around the > shop for a number of years. I thought it was about 3 years old. > Turns out to have a 1999 date code on it. Test results on this > battery for a 4A load are shown at: > >http://www.aeroelectric.com/articles/West_Mountain/Panasonic_1.pdf snipped Bob, Could you please tell me what make & model the "blue - white LED light mentioned in the link article above is? I'd like to purchase one, as I could put it to good use. Thanks Charlie Kuss


    Message 12


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    Time: 08:25:14 AM PST US
    From: Charlie Kuss <chaztuna@adelphia.net> Alternator help
    Subject: Re: Prop Balance, was: Balance, Was:
    Alternator help --> AeroElectric-List message posted by: Charlie Kuss <chaztuna@adelphia.net> Alternator help At 07:27 PM 4/8/2005, you wrote: >--> AeroElectric-List message posted by: Fiveonepw@aol.com > >In a message dated 04/08/2005 3:06:47 PM Central Standard Time, >BobsV35B@aol.com writes: >Having had a dynamic prop balance done I can tell you the results can be >dramatic! > >>>> >Agreed! Just had mine done by Rodney Douglas at Douglas Aviation, Muhlenberg >Co. KY (M21) and the results are worth every $$$. > >Mark Phillips - no commision, just a happy camper... Mark Perspiring minds want to know, exactly how many pennies did you have to exchange for a balanced alternator rotor? Charlie Kuss


    Message 13


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    Time: 08:25:15 AM PST US
    From: Charlie Kuss <chaztuna@adelphia.net>
    Subject: Re: Alternators
    --> AeroElectric-List message posted by: Charlie Kuss <chaztuna@adelphia.net> At 06:16 PM 4/8/2005, you wrote: >--> AeroElectric-List message posted by: "Hinde, Frank George (Corvallis)" ><frank.hinde@hp.com> > > Ok still can't find a standard ND alternator pulley (2 1/2) but I can >find an aftermarket 3 1/4" pulley. At say 1000 RPM on a long IFR decent >with everything running the alt will be turning at 2600RPM with this >pulley. > >Is there a way to tell easily if this Toyota Camry will pump out enough >amps at this speed?...Is there a chart somewhere that shows amps vs RPM >for this unit?? > >Thanks > >Frank Frank, Your alternator should be able to produce about 2/3s of rated output at that speed. Unless your battery is totally junk, you should stay airborne with everything on for quite some time. Do as Bob advocates and take inventory of what your electrical loads are, during all flight regimes. My instructors always told me "test, don't guess". If you are unable to find the requested chart (I'd also like a copy), may I suggest removing the alternator in question and taking it to your local Pep Boys, AutoZone, Advance Auto or other reputable auto electric shop, to check it's output at 2600 rpms? Charlie Kuss One repeatable test is worth a hundred expert opinions.


    Message 14


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    Time: 08:29:07 AM PST US
    From: Charlie Kuss <chaztuna@adelphia.net>
    Subject: Alternator help
    --> AeroElectric-List message posted by: Charlie Kuss <chaztuna@adelphia.net> At 11:13 PM 4/8/2005, you wrote: >--> AeroElectric-List message posted by: "Hinde, Frank George (Corvallis)" ><frank.hinde@hp.com> > >Notall alternators are created equal....I bought the ND Toyota Camry >unit because it has a stella reputation...Not all of them do. > >Now can someone find me a pulley?...:)...My local junkyard has a pile of >cores that I can search thru apparently...:) > >Frank Frank, Why not look to see if your junkyard has any old Hondas or Toyotas, say 1983 or earlier. The alternators on these vehicles will have the pulley you lust after. :-) I was just going through my saved files on this subject and came across this old post. It may help if others are also interested. I am involved in the manufacturing of these pulleys. We can make them to any diameter you want. To give you best price however, we need to make them in lot sizes of 20 minimum.It's not just a matter of turning down a larger one to make a smaller one, we use smaller bar stock to begin with. If you are interested e mail me or call me at Alloy Cutting 1 (650) 363 1601... Redwood City Calif . Markvn@aol.com I hope this helps Charlie Kuss PS Send me a phone number (off list) and I'll gladly call you to offer more help.


    Message 15


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    Time: 08:41:17 AM PST US
    From: "Alex Peterson" <alexpeterson@earthlink.net>
    Subject: Panel Slant
    --> AeroElectric-List message posted by: "Alex Peterson" <alexpeterson@earthlink.net> > --> AeroElectric-List message posted by: "Tinne maha" > --> <tinnemaha@hotmail.com> > > Hello List, > > Not sure if this is off-topic or not. I'm looking for info > on how best to > NEATLY slant my GPS/Comm to my panel such that it is more > easily viewed from > the pilot's seat. Any info or direction to a good source of > info would be > greatly appreciated. > > Thanks, > Grant Grant, consider putting the moving map directly in front of the pilot. I put the 430 directly under the six-pack, and am very happy with that location. See http://www.home.earthlink.net/~alexpeterson/panel.htm Alex Peterson RV6-A 608 hours Maple Grove, MN


    Message 16


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    Time: 08:42:22 AM PST US
    From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> timing question
    Subject: Emag/mag
    timing question --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> timing question > >Bob, > Could you please tell me what make & model the "blue - white LED light >mentioned in the link article above is? I'd like to purchase one, as I >could put it to good use. Every "white" LED lamp is not quite white. Try any of the white LED flashlight products out there. My particular favorite for carrying around in the nerd-pack is this one: http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&category=16037&item=5182657480&rd=1&ssPageName=WDVW Bob . . .


    Message 17


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    Time: 08:51:47 AM PST US
    From: Speedy11@aol.com
    Subject: Re: Precise Aircraft Manuevering
    --> AeroElectric-List message posted by: Speedy11@aol.com Sorry guys. I didn't mean to stir up a firestorm. I'm already getting grief about discussing this subject on the list. Notice I've changed the subject title from "Flying unstalled at 0 airspeed." Everyone is focused on that title when, in fact, what I'm talking about is knowing your airplane and flying it to it's maximum potential. Craig, you correctly pointed out that what I am talking about is zero, or near zero, INDICATED airspeed. Most of us do not have a true airspeed indicator. Many pilots have a hangup with not allowing indicated airspeed to be too low. For the most part they are correct. However, just because your indicated airspeed is low doesn't necessarily mean you will stall the wing. Stalling depends on the wings angle of attack whereas indicated airspeed depends on several factors, including calibration. To discuss my return to landing techniques after engine failure will take too much list space. Let me see if I can build a description and post it on my web site. My only hesitation in doing so is that someone will try it without properly preparing. Proper preparation includes studying your airframes V speeds, turn rate at various bank angles, turn radius at various bank angles, practicing at higher altitude with a safety observer, and then analyzing the particular situation on each takeoff (ie., runway surface and length, density altitude, wind speed/direction, and the pilots alertness and proficiency on that particular day). To answer your questions below: ATP, CFI I quit counting, but about 14k hours About 10 pilots trained to PPL, one of which was my son - now flying F-15Cs (not enough hours in the day to do more) (Also, I don't charge for instruction. Students can't pay me enough to make it worthwhile so I do it free. For example, one hour of airborne instruction requires 4 hours of my time. Driving to and from airport, 1 hour prebrief and one hour debrief). I also trained numerous pilots in the T-38, F-4, F-5, and F-16, in the classroom, briefing room, and the cockpit. I've flown numerous civilian aircraft, except the one I'm building - RV-8. No video of the turnaround to landing. Maybe I should make one. The only drawback is the damn lawyers. They would go nuts on a liability lawsuit. We're all in the hunker down mode because of them. They believe there is no personal responsibility, only victims. Perhaps that is sufficient info on my qualifications. Okay, to those who are going to flame me for a verbose, off subject post on the list, save your effort. I'll flame myself for you and tell myself to stop posting comments about flying airplanes on an airplane electrics internet list. Flying airplanes is just too far off the subject and too few people are interested. Still, just watch, there will be someone who feels obligated to flame me. Flame away. : ) I'm happy to discuss offline. You can contact me at speedy11@aol.com. Stan Sutterfield Tampa www.rv-8a.net In a message dated 4/9/2005 3:00:00 AM Eastern Standard Time, aeroelectric-list-digest@matronics.com writes: Stan: before people start bickering about this information, let's get some basics down: What are you pilot certifications? How many hours do you have? Are you a flight instructor? If so, how many people have received their PPL under your instruction? Do you have a video of this turn-around maneuver upon power loss on takeoff? Craig Steffen [I do not have a pilot's license, nor any formal education in aeronautical engineering]


    Message 18


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    Time: 08:54:46 AM PST US
    From: Charlie Kuss <chaztuna@adelphia.net>
    Subject: Alternator help
    --> AeroElectric-List message posted by: Charlie Kuss <chaztuna@adelphia.net> >snipped >I haven't any idea who wrote it, but my generic alternator bracket from >Aircraft Spruce came with a sheet suggesting some automotive alternators >that make reasonably good--and cheap, if you are daring enough to get >them at a junkyard(@@)--airplane alternators. This anonymous writer said >that some builders feel more comfortable using a larger pulley, or >getting a smaller ring gear for their engine. An air pump pulley from a >mid-70's Chevy Camaro, which is a deep-V 4" pulley which apparently >requires some "slight modification," whatever that means, was suggested >as a replacement for the alt pulley. > > >Believe me, the term "experimental aviation" is appropriate. Once you >leave the certified reservation, you are in the wilderness, and reliable >guides are hard to find and hard to qualify. All information, opinions, >and particularly testimony (which springs from authority, my college >speech teacher told me)is welcome. > > >John John & listers, May I suggest forgetting about using the pulley from a GM "smog pump". Local RV-4 builder Jody Edwards tried this, with less than (long term) successful results. The modification will require access to a lathe to "accurately" drill a center hole to mount this pulley. The stock mounting is 3 evenly spaced bolts to a flange on the smog pump. There is no "center hole" on this pulley. These 4" pulleys are stamped sheet steel and not particularly sturdy. Just my opinion (and worth what you paid for it), but I think you'd be better off obtaining a 2 3/4" V belt pulley off of an older junkyard ND alternator, OR purchasing one of the over sized, after market aluminum pulleys. Charlie Kuss


    Message 19


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    Time: 08:56:02 AM PST US
    From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
    Subject: Re: Light Weight Coaxial Cable
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> At 07:00 AM 4/9/2005 -0700, you wrote: >--> AeroElectric-List message posted by: "Tinne maha" <tinnemaha@hotmail.com> > >Bob/List, > >A while back I paid Bob Knuckolls for some shielded wire with BNC connectors >on the end to use as ignition leads on my Lightspeed ignition. Is it >possible to use the same for antennas? Bob, would you be willing to sell me >some more? Antennas should be wired with COAXIAL feedline characterized for performance at high frequencies where your radios operate. Shielded wire is NOT so characterized and except for VERY short feedlines (inches) will produce variable and degraded performance. I don't recall the application for installing BNC connectors on shielded wire except perhaps for coax replacement on the Lightspeed system. This is not (in spite of Klaus' protestations) a critical fast rise-time (read high frequency) application. I got a big nastygram from Klaus over that one . . . after reading the rationale of the engineer who designed his system, I decided that spending any effort on it had an exceedingly low return on investment of $time$. If you're wanting to wire antennas, please use coaxial cable designed for that purpose. There are some very small coaxial cables but their losses are higher than the commonly used RG400/142/58 styles in common useage. Bob . . .


    Message 20


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    Time: 09:11:35 AM PST US
    From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
    Subject: Re: CBA II Good news and bad news
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> At 11:45 AM 4/9/2005 +0200, you wrote: >--> AeroElectric-List message posted by: Gilles Thesee ><Gilles.Thesee@ac-grenoble.fr> > >Hi all, > > > Opened the "smoked" CBA III . . . here's a picture of > > the internals. > > > >http://www.aeroelectric.com/Pictures/CBA2_2.jpg > > > > Turns out that the little guy in the center is an > > International Rectifier IRL2910. Ratings for this > > device can be found at: > > > >http://www.irf.com/product-info/datasheets/data/irl2910.pdf > > > > This device is NOT capable of performing under > > the range of test conditions advertised for the > > CBA II. I am completely mystified as to the selection > > of this part when there are so many others offered by > > International Rectifier and others that would do the job. > > > > >Rats ! I had hopes you could just have had a strike of bad luck. 4 amps >instead of the 40 advertised, and 48-50 watts instead of 100 seems way >below expectation. Il opened my unit and it has the same p/n and the >same rectifier. The 'rectifier' is a MOSFET and as near as I can tell, operates in a pure linear energy dissipation mode. There's a fat, SMT resistor on the board which appears to be sorta cooled by sandwiching between the board and heatsink . . . but I'm thinking this is the current sense shunt for the data acquisition system. This "misapplication" is a common error seen many times over the past 40 years. There are characteristics of the transistor that folks latch onto like max current (ID=55A), max power dissipation (Pd=200W), and in the case of transistors used as switches - on resistance (RdsON=0.026 ohms) and declare, "Wow, this one will do the job nicely". Problem is that ALL of those characteristics are not applicable at all four corners of the operating envelope. There's an extremely important characteristic called thermal resistance. There are two that are relatively fixed: Junction to Case (theta-JC) and case to heatsink (theta-CH). These two values set your ability to get heat from inside the transistor to the heatsink where it can be dealt with. I've seen transistors fail on WATER COOLED heatsinks because the designer did not adequately manage his thermal resistance requirements/ limitations. >I'll perform my first experiment this afternoon with one of my 7.5 Ah >Hawker SBS8. I'll start with 2 amps. I'll take some photos of the test >setup before and after, just in case... >I hope they rapidly sort out the problem, because this small device >seems very promising, and the software is expertly crafted. >Bob, thanks for sharing the info, My pleasure. I've not waited to hear from these guys. I'm modifying mine to run a separate, much fatter MOS-FET on an external heatsink. I'd like to separate the heat and transistor selection issued from other features of the product. If this experiment is successful, I'll be able to recommend things they can do to bring their device up to advertised specifications and at least, be able to use my cobbled up unit for doing useful measurements. Bob . . .


    Message 21


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    Time: 09:34:29 AM PST US
    From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
    Subject: Re: Alternator help
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> At 11:41 AM 4/8/2005 -0400, you wrote: >--> AeroElectric-List message posted by: BobsV35B@aol.com > > >In a message dated 4/8/2005 10:36:28 A.M. Central Standard Time, >emjones@charter.net writes: > >If I were selling alternators I think I would start with ones that didn't >need balancing. Am I making too much sense? Degrees of balance are exactly that . . . DEGREES. The issue that drove B&C to balance all products was the perception about 15 years ago that the largest threat to bearing life was not gross speed but vibration which goes up with the square of speed. So, Bill's decision to do the best he knows how to do in fabrication and delivery of products bearing his label called for running every alternator over the balancing machine. Is there hard data to support the value of this activity? No. The research project to confirm or deny the value was too costly in $time$ for a small operation like B&C to conduct . . . particularly in light of the relatively small production volumes. It would be interesting to see how much metal is removed from the average brand-new ND rotor to bring it inside his production tolerances but that would also be anecdotal information. It's certainly true that many airplanes are flying with stock ND and other brands of alternators. Some choose to band-aid their project with the best we know how to do from B&C or slow the critter down with a larger pulley. There are trade-offs driven buy either decision. Bottom line is that there are hard no data to support the value of doing either. Anecdotal data from the B&C experience suggests that the totality of operations they conduct on their products is not a bad thing to do. Return rate on the FLEET of shipments for over 10 years has been under 1% and most of that for repairs of user induced damage. Do whatever makes you feel good . . . but keep in mind that your $time$ has some value toward the ultimate cost of producing your finished airplane. Every second spent driving a rivet is immediate value received. Every second spent trying to find a lower cost way of installing an alternator takes away from those seconds that drive rivets and ADDS to the cost of your project in ways that are not immediately obvious. Several writers have suggested that OBAM projects are not at all cost effective. Many builders would have spent less overall $time$ acquiring an airplane by getting a second job and paying for someone else's project with the proceeds. So, if you're enjoying this conversation and find value in acquiring the knowledge from which good decisions can be made in the selection, acquisition and application of your alternator, great. That's what the list is all about. But take care lest an impression that you're saving any $time$ by doing so may be in error. Bob . . .


    Message 22


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    Time: 09:48:29 AM PST US
    From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> Reliability
    Subject: Re: Nuckoll's Paper on Electrical System
    Reliability --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> Reliability At 09:12 PM 4/8/2005 -0400, you wrote: >--> AeroElectric-List message posted by: "J. Mcculley" ><mcculleyja@starpower.net> > >Bob, > >Your referenced paper is excellent on all counts and clearly spells out >the logic you have long advocated. > >You might want to note that Figure 17-7 (referenced on page 17-12, >second paragraph)is missing. It appears that the referenced figure >should be the one shown as Figure 17-8. Changing the existing figure >17-8 to 17-7 would appear to fix this. > >In Figure 17-1, shouldn't the "F" and "B" markings at the Alternator >symbol be swapped? >There are also a few scattered editorial/typo comments I can offer >"off-list" if you let me know whether you are interested. Please >understand none of my comments are in any way meant to be criticism. There's a difference between critical whiners and critical reviewers. I'd be VERY pleased to get marked up pages from you or anyone else who wants to participate in evolution of the 'Connection. This isn't MY book, it's OUR book. I don't know what to write about without communication from those who read it. I've got several packages of mark-ups from the field on older chapters that will be incorporated in due course. Thank you so much for the offer. >I stand in awe of the wealth and substance of material you continuously >generate on this list. I only wonder if you ever sleep!! Shucks, when you get to be a gray-haired ol' dog, 4-5 hours a night suffices . . . no? Bob . . .


    Message 23


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    Time: 10:44:00 AM PST US
    Subject: Prop Balance, was: Balance, Was: Alternator help
    From: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com>
    --> AeroElectric-List message posted by: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com> 150 bucks...worth every pennie Frank -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Charlie Kuss Subject: Re: AeroElectric-List: Prop Balance, was: Balance, Was: Alternator help --> AeroElectric-List message posted by: Charlie Kuss --> <chaztuna@adelphia.net> Alternator help At 07:27 PM 4/8/2005, you wrote: >--> AeroElectric-List message posted by: Fiveonepw@aol.com > >In a message dated 04/08/2005 3:06:47 PM Central Standard Time, >BobsV35B@aol.com writes: >Having had a dynamic prop balance done I can tell you the results can >be dramatic! > >>>> >Agreed! Just had mine done by Rodney Douglas at Douglas Aviation, >Muhlenberg Co. KY (M21) and the results are worth every $$$. > >Mark Phillips - no commision, just a happy camper... Mark Perspiring minds want to know, exactly how many pennies did you have to exchange for a balanced alternator rotor? Charlie Kuss


    Message 24


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    Time: 11:18:45 AM PST US
    From: "J. Mcculley" <mcculleyja@starpower.net>
    Subject: Re: Nuckoll's Paper on Electrical System Reliability
    --> AeroElectric-List message posted by: "J. Mcculley" <mcculleyja@starpower.net> --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> Reliability Shucks, when you get to be a gray-haired ol' dog, 4-5 hours > a night suffices . . . no? > > Bob . . . NO! Like I thought--you are a better man than I am. Perhaps the most efficient way to send my other offerings would be by fax of the marked-up document. I don't have a scanner. If you have a fax number, let me know. Jim McCulley


    Message 25


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    Time: 11:27:13 AM PST US
    From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
    Subject: Emag/mag timing question
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> At 09:44 PM 4/5/2005 -0500, you wrote: >--> AeroElectric-List message posted by: "George Braly" <gwbraly@gami.com> > > >Why > not two electronic ignitions? The cost savings in spark plugs alone > is pretty attractive. > > Bob . . . > > >Bob, Why do you think that you get better spark plug life from an >electronic system than you do from a magneto fired spark ? If you have the voltage to jump the gap in spite of well rounded edges, then spark plug life can be loosely deemed "enhanced". The more proper explanation might be, "electronic ignitions have a capability to ignite a mixture in spite of plugs worn far beyond limits that a magneto would fire. Further, substituting automotive plugs is a distinct savings over aircraft plugs even if they both had the same service life." I have my Safari tuned every 40-50,000 miles. I'm amazed at the condition of the plugs removed. The car wasn't running bad. The mileage wasn't atypical. My ol' chevy-6 would have been limping into the shop with those plugs if it ran at all. Bob . . .


    Message 26


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    Time: 11:29:21 AM PST US
    From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net>
    Subject: Re: Two independent systems
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> > > >Is there any possibility that Raytheon has documentation that would tell us > >how the first 18s were set up? > > I've asked for weirder stuff and got answers. I'll ask tomorrow. > I'd really like to see the wiring diagrams for the first Bonanzas > too. > > Bob . . . The documentation exists but it's in the salt mines at Hutchinson. Too bad nobody microfilmed that stuff before it got stored. Bob . . .


    Message 27


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    Time: 12:54:58 PM PST US
    From: "Paul McAllister" <paul.mcallister@qia.net>
    Subject: Electric trim
    --> AeroElectric-List message posted by: "Paul McAllister" <paul.mcallister@qia.net> Hi all, I am having intermittent problems with my electric trim. Sometimes when I need to slow and trim the aircraft for landing the trim motor won't actuate. I initially suspected the down trim button, but then I have it not wanting to respond to an "UP" button press as well. So far I haven't been able to duplicate the problem when the aircraft is on the ground. I'd be interested in anyone's ideas for trouble shooting. I have a 4 way trim switch with a Ray Allen relay deck driving an older MAC servo unit. Thanks, Paul


    Message 28


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    Time: 01:13:47 PM PST US
    From: Paul <pwilson@climber.org>
    Subject: CBA II source
    --> AeroElectric-List message posted by: Paul <pwilson@climber.org> Interesting. I did a google search for the CBA II and found several people who sell it. I wonder if powerwerx.com is the source. I don't think West Mountain Radio has any thing to do with the design or build of the product??? Mountain West Radio $99.95, Power werx $94.95 The products appear to be identical. Does the actual product say who makes it? Paul Wilson


    Message 29


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    Time: 01:17:11 PM PST US
    Subject: Re: EL Panel Lights
    From: "John Schroeder" <jschroeder@perigee.net>
    --> AeroElectric-List message posted by: "John Schroeder" <jschroeder@perigee.net> Stein - You originally said that you had a 1.5" x 36" strip installed. Why the change to only 1" width? I have two .5" x 48" and it does not seem that they will be bright enough to illuminate the whole panel - especially the switches on the lower part of the panel where it is most needed. Could one do a special order? Thanks. John > I now have the Elecroluminescent light strips in stock. These are 1" x > 36" > flatlite EL strips in the natural 'blue/green' color, that can be > trimmed to > a shorter length if you desire. The light draws very little current, and > comes with a nice smal 1" square 12VDC inverter. This light can be > dimmed using your regular dimmer as well.


    Message 30


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    Time: 01:49:18 PM PST US
    From: rd2@evenlink.com
    Subject: Re: Precise Aircraft Manuevering
    --> AeroElectric-List message posted by: rd2@evenlink.com Stan- (reciting from you post below) >To discuss my return to landing techniques after engine failure will take too >much list space. Let me see if I can build a description and post it on my >web site. Please do. Please give me a pointer to the URL, I am cincerely interested. >My only hesitation in doing so is that someone will try it without >properly preparing. What's the problem? Oh, yeah, we live in the land of 300 M people and 1 B lawyers :) You can simply say: this is what I did, these are the conditions under which I did it; your mealeage may vary; and you may break your neck, if you try it (or bite the dust). >The only drawback is the damn lawyers. They would go nuts on a liability lawsuit. >We're all in the hunker down mode because of them. You got that right. But it depends on the response. I aint' in no hunker down mode, not my nature. I just had a case where such a nut (lawyer) decided to bring up a suit, quite a serious one. He quickly curled up and retracted his tail and withdrew the lawsuit with prejudice under circumstances I don't care to share. What I am saying is that good, honest, fearless fighters still got a chance. I'd appreciate if you share your experience with me. Want a waiver of liability? - just send me the damn paper to sign. You can contact me off the list with the URL. Can I pay you a visit if/when I come/fly down there? Rumen do not archive _____________________Original message __________________________ (received from Speedy11@aol.com; Date: 11:51 AM 4/9/2005 EDT) --> AeroElectric-List message posted by: Speedy11@aol.com Sorry guys. I didn't mean to stir up a firestorm. I'm already getting grief about discussing this subject on the list. Notice I've changed the subject title from "Flying unstalled at 0 airspeed." Everyone is focused on that title when, in fact, what I'm talking about is knowing your airplane and flying it to it's maximum potential. Craig, you correctly pointed out that what I am talking about is zero, or near zero, INDICATED airspeed. Most of us do not have a true airspeed indicator. Many pilots have a hangup with not allowing indicated airspeed to be too low. For the most part they are correct. However, just because your indicated airspeed is low doesn't necessarily mean you will stall the wing. Stalling depends on the wings angle of attack whereas indicated airspeed depends on several factors, including calibration. To discuss my return to landing techniques after engine failure will take too much list space. Let me see if I can build a description and post it on my web site. My only hesitation in doing so is that someone will try it without properly preparing. Proper preparation includes studying your airframes V speeds, turn rate at various bank angles, turn radius at various bank angles, practicing at higher altitude with a safety observer, and then analyzing the particular situation on each takeoff (ie., runway surface and length, density altitude, wind speed/direction, and the pilots alertness and proficiency on that particular day). To answer your questions below: ATP, CFI I quit counting, but about 14k hours About 10 pilots trained to PPL, one of which was my son - now flying F-15Cs (not enough hours in the day to do more) (Also, I don't charge for instruction. Students can't pay me enough to make it worthwhile so I do it free. For example, one hour of airborne instruction requires 4 hours of my time. Driving to and from airport, 1 hour prebrief and one hour debrief). I also trained numerous pilots in the T-38, F-4, F-5, and F-16, in the classroom, briefing room, and the cockpit. I've flown numerous civilian aircraft, except the one I'm building - RV-8. No video of the turnaround to landing. Maybe I should make one. The only drawback is the damn lawyers. They would go nuts on a liability lawsuit. We're all in the hunker down mode because of them. They believe there is no personal responsibility, only victims. Perhaps that is sufficient info on my qualifications. Okay, to those who are going to flame me for a verbose, off subject post on the list, save your effort. I'll flame myself for you and tell myself to stop posting comments about flying airplanes on an airplane electrics internet list. Flying airplanes is just too far off the subject and too few people are interested. Still, just watch, there will be someone who feels obligated to flame me. Flame away. : ) I'm happy to discuss offline. You can contact me at speedy11@aol.com. Stan Sutterfield Tampa www.rv-8a.net In a message dated 4/9/2005 3:00:00 AM Eastern Standard Time, aeroelectric-list-digest@matronics.com writes: Stan: before people start bickering about this information, let's get some basics down: What are you pilot certifications? How many hours do you have? Are you a flight instructor? If so, how many people have received their PPL under your instruction? Do you have a video of this turn-around maneuver upon power loss on takeoff? Craig Steffen [I do not have a pilot's license, nor any formal education in aeronautical engineering]


    Message 31


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    Time: 01:59:19 PM PST US
    From: BobsV35B@aol.com
    Subject: Re: Panel Slant
    --> AeroElectric-List message posted by: BobsV35B@aol.com In a message dated 4/9/2005 8:57:26 A.M. Central Standard Time, tinnemaha@hotmail.com writes: Hello List, Not sure if this is off-topic or not. I'm looking for info on how best to NEATLY slant my GPS/Comm to my panel such that it is more easily viewed from the pilot's seat. Any info or direction to a good source of info would be greatly appreciated. Thanks, Grant Good Afternoon Grant, Radio Rax makes a set of extruded rails for a Beechcraft Baron that will set your radios at the same angle that Beech used in their right side radio stack. Nice units, but not cheap! _www.radiorax.com_ (http://www.radiorax.com) Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Airpark LL22 Downers Grove, IL 60516 630 985-8502


    Message 32


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    Time: 01:59:19 PM PST US
    From: "Mike Larkin" <mlas@cox.net>
    Subject: Re: Precise Aircraft Manuevering
    --> AeroElectric-List message posted by: "Mike Larkin" <mlas@cox.net> From the movie Wind, "Some times you have to play the percentages." I have been flying for over twenty-five years in airplanes, helicopters, gliders, ultra lights, military import jets, turboprop airliners, jet airliners and home built airplanes. More people die trying to make it back to the airport when an engine quits then flying it strait ahead and landing (crashing under control). It is my opinion that unless you believe without a doubt you can safely turn around (at that particular point in time) you should land under control wing level strait ahead. I have always used what I learned when flying gliders, figuring out a minimum altitude I can safely and easily turn around and make the airport. There are many-documented fatal accidents of pilots trying to make it back to the field and crashing out of control. Many of the "turn around" accidents were performed by very experienced pilots with many hours in type and in a few cases the pilots were test pilots. Mike Larkin -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Speedy11@aol.com Subject: AeroElectric-List: Re: Precise Aircraft Manuevering --> AeroElectric-List message posted by: Speedy11@aol.com Sorry guys. I didn't mean to stir up a firestorm. I'm already getting grief about discussing this subject on the list. Notice I've changed the subject title from "Flying unstalled at 0 airspeed." Everyone is focused on that title when, in fact, what I'm talking about is knowing your airplane and flying it to it's maximum potential. Craig, you correctly pointed out that what I am talking about is zero, or near zero, INDICATED airspeed. Most of us do not have a true airspeed indicator. Many pilots have a hangup with not allowing indicated airspeed to be too low. For the most part they are correct. However, just because your indicated airspeed is low doesn't necessarily mean you will stall the wing. Stalling depends on the wings angle of attack whereas indicated airspeed depends on several factors, including calibration. To discuss my return to landing techniques after engine failure will take too much list space. Let me see if I can build a description and post it on my web site. My only hesitation in doing so is that someone will try it without properly preparing. Proper preparation includes studying your airframes V speeds, turn rate at various bank angles, turn radius at various bank angles, practicing at higher altitude with a safety observer, and then analyzing the particular situation on each takeoff (ie., runway surface and length, density altitude, wind speed/direction, and the pilots alertness and proficiency on that particular day). To answer your questions below: ATP, CFI I quit counting, but about 14k hours About 10 pilots trained to PPL, one of which was my son - now flying F-15Cs (not enough hours in the day to do more) (Also, I don't charge for instruction. Students can't pay me enough to make it worthwhile so I do it free. For example, one hour of airborne instruction requires 4 hours of my time. Driving to and from airport, 1 hour prebrief and one hour debrief). I also trained numerous pilots in the T-38, F-4, F-5, and F-16, in the classroom, briefing room, and the cockpit. I've flown numerous civilian aircraft, except the one I'm building - RV-8. No video of the turnaround to landing. Maybe I should make one. The only drawback is the damn lawyers. They would go nuts on a liability lawsuit. We're all in the hunker down mode because of them. They believe there is no personal responsibility, only victims. Perhaps that is sufficient info on my qualifications. Okay, to those who are going to flame me for a verbose, off subject post on the list, save your effort. I'll flame myself for you and tell myself to stop posting comments about flying airplanes on an airplane electrics internet list. Flying airplanes is just too far off the subject and too few people are interested. Still, just watch, there will be someone who feels obligated to flame me. Flame away. : ) I'm happy to discuss offline. You can contact me at speedy11@aol.com. Stan Sutterfield Tampa www.rv-8a.net In a message dated 4/9/2005 3:00:00 AM Eastern Standard Time, aeroelectric-list-digest@matronics.com writes: Stan: before people start bickering about this information, let's get some basics down: What are you pilot certifications? How many hours do you have? Are you a flight instructor? If so, how many people have received their PPL under your instruction? Do you have a video of this turn-around maneuver upon power loss on takeoff? Craig Steffen [I do not have a pilot's license, nor any formal education in aeronautical engineering] -- No virus found in this incoming message. --


    Message 33


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    Time: 02:16:04 PM PST US
    From: "John Swartout" <jgswartout@earthlink.net>
    Subject: Alternator help
    --> AeroElectric-List message posted by: "John Swartout" <jgswartout@earthlink.net> All the give-and-take on this subject has been very useful and has modified my plans. Considering that my alternator doesn't produce power til it turns 1200 rpm, and it would be nice to start charging the battery as soon as the engine is running (idling) --and with electronic ignition, idle might be pretty slow--I'll opt for the 3.25" pulley instead of the 5". That should keep the top end down around 7500, but still produce 18 amps or so at idle. I agree with Charlie Kuss--why spend the money to get the rotor balanced? If the alternator craps out, I'll replace it and swap out the pulley & not have to balance another alternator. If I had absolute faith in the main alternator, I wouldn't be installing the SD-8 as a back-up. But the fact that the SD-8 doesn't start producing power til about 1500 engine rpm, I'm also thinking of putting in a little battery in the glove compartment or someplace, totally isolated from the airplane except that I could plug it in to a jack on the panel to provide emergency power for P-mags, GRT EIS and Dynon EFIS. Charging would come from a solar panel on the glarescreen. John -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Robert McCallum Subject: Re: AeroElectric-List: Alternator help --> AeroElectric-List message posted by: Robert McCallum <robert.mccallum2@sympatico.ca> John; Sorry, I wasn't trying to "catch you out", I was just wondering if the concern that you and others have expressed with rotational speed is a valid concern or is just a perceived problem without any basis in fact. I don't know for sure if my example is typical, but I think the observation you make below with respect to the relationship between "rated" output vs speed, and consequently where the chart ends, might be valid. If this is true, and based on the fact that aircraft engines are relatively constant speed compared to road vehicles, then there may be some validity in reducing wear by slowing the alternator to the speed where rated output is achieved. As far as your original question about replacement pulleys Google should reveal some sources. They are manufactured by several race car suppliers to slow alternators on race cars thus reducing HP requirements for driving them. I also find it interesting, as do you, that no Max speed is given on the rating charts. Bob McC John Swartout wrote: >--> AeroElectric-List message posted by: "John Swartout" <jgswartout@earthlink.net> > >Oops-- Sorry Bob, you caught me in an ASSumption. Since the alternator >comes with an output graph which ends at 6000 rpm, I assumed that this >is a reasonable limit which OEM wouldn't mess with. But I realize, >since you brought me up short, that one can't assume anything. Maybe >the graph ends at 6000 rpm because by then it has reached advertised >capacity, and won't put out any more no matter how fast you turn it. >Interesting that the very nice document that came with the alternator >does not have a DO NOT EXCEED speed. > > >I haven't any idea who wrote it, but my generic alternator bracket from >Aircraft Spruce came with a sheet suggesting some automotive alternators >that make reasonably good--and cheap, if you are daring enough to get >them at a junkyard(@@)--airplane alternators. This anonymous writer said >that some builders feel more comfortable using a larger pulley, or >getting a smaller ring gear for their engine. An air pump pulley from a >mid-70's Chevy Camaro, which is a deep-V 4" pulley which apparently >requires some "slight modification," whatever that means, was suggested >as a replacement for the alt pulley. > > >Believe me, the term "experimental aviation" is appropriate. Once you >leave the certified reservation, you are in the wilderness, and reliable >guides are hard to find and hard to qualify. All information, opinions, >and particularly testimony (which springs from authority, my college >speech teacher told me)is welcome. > > >John > > >


    Message 34


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    Time: 02:23:32 PM PST US
    From: BobsV35B@aol.com
    Subject: Re: Two independent systems
    --> AeroElectric-List message posted by: BobsV35B@aol.com In a message dated 4/9/2005 1:29:54 P.M. Central Standard Time, b.nuckolls@cox.net writes: The documentation exists but it's in the salt mines at Hutchinson. Too bad nobody microfilmed that stuff before it got stored. Bob . . . Thanks Bob, I will see if the Tullahoma based Beechcraft museum wants to take on that task. Never know, it might be helpful! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Airpark LL22 Downers Grove, IL 60516 630 985-8502


    Message 35


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    Time: 02:42:12 PM PST US
    Subject: Alternator help
    From: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com>
    --> AeroElectric-List message posted by: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com> Socan Ihave your 2 1/2 pulley?...:) Frank -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of John Swartout Subject: RE: AeroElectric-List: Alternator help --> AeroElectric-List message posted by: "John Swartout" --> <jgswartout@earthlink.net> All the give-and-take on this subject has been very useful and has modified my plans. Considering that my alternator doesn't produce power til it turns 1200 rpm, and it would be nice to start charging the battery as soon as the engine is running (idling) --and with electronic ignition, idle might be pretty slow--I'll opt for the 3.25" pulley instead of the 5". That should keep the top end down around 7500, but still produce 18 amps or so at idle. I agree with Charlie Kuss--why spend the money to get the rotor balanced? If the alternator craps out, I'll replace it and swap out the pulley & not have to balance another alternator. If I had absolute faith in the main alternator, I wouldn't be installing the SD-8 as a back-up. But the fact that the SD-8 doesn't start producing power til about 1500 engine rpm, I'm also thinking of putting in a little battery in the glove compartment or someplace, totally isolated from the airplane except that I could plug it in to a jack on the panel to provide emergency power for P-mags, GRT EIS and Dynon EFIS. Charging would come from a solar panel on the glarescreen. John -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Robert McCallum Subject: Re: AeroElectric-List: Alternator help --> AeroElectric-List message posted by: Robert McCallum <robert.mccallum2@sympatico.ca> John; Sorry, I wasn't trying to "catch you out", I was just wondering if the concern that you and others have expressed with rotational speed is a valid concern or is just a perceived problem without any basis in fact. I don't know for sure if my example is typical, but I think the observation you make below with respect to the relationship between "rated" output vs speed, and consequently where the chart ends, might be valid. If this is true, and based on the fact that aircraft engines are relatively constant speed compared to road vehicles, then there may be some validity in reducing wear by slowing the alternator to the speed where rated output is achieved. As far as your original question about replacement pulleys Google should reveal some sources. They are manufactured by several race car suppliers to slow alternators on race cars thus reducing HP requirements for driving them. I also find it interesting, as do you, that no Max speed is given on the rating charts. Bob McC John Swartout wrote: >--> AeroElectric-List message posted by: "John Swartout" <jgswartout@earthlink.net> > >Oops-- Sorry Bob, you caught me in an ASSumption. Since the alternator >comes with an output graph which ends at 6000 rpm, I assumed that this >is a reasonable limit which OEM wouldn't mess with. But I realize, >since you brought me up short, that one can't assume anything. Maybe >the graph ends at 6000 rpm because by then it has reached advertised >capacity, and won't put out any more no matter how fast you turn it. >Interesting that the very nice document that came with the alternator >does not have a DO NOT EXCEED speed. > > >I haven't any idea who wrote it, but my generic alternator bracket from >Aircraft Spruce came with a sheet suggesting some automotive alternators >that make reasonably good--and cheap, if you are daring enough to get >them at a junkyard(@@)--airplane alternators. This anonymous writer said >that some builders feel more comfortable using a larger pulley, or >getting a smaller ring gear for their engine. An air pump pulley from a >mid-70's Chevy Camaro, which is a deep-V 4" pulley which apparently >requires some "slight modification," whatever that means, was suggested >as a replacement for the alt pulley. > > >Believe me, the term "experimental aviation" is appropriate. Once you >leave the certified reservation, you are in the wilderness, and reliable >guides are hard to find and hard to qualify. All information, opinions, >and particularly testimony (which springs from authority, my college >speech teacher told me)is welcome. > > >John > > >


    Message 36


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    Time: 03:08:57 PM PST US
    From: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> Reliability
    Subject: Re: Nuckoll's Paper on Electrical System
    Reliability --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> Reliability At 02:17 PM 4/9/2005 -0400, you wrote: >--> AeroElectric-List message posted by: "J. Mcculley" ><mcculleyja@starpower.net> > >--> AeroElectric-List message posted by: "Robert L. Nuckolls, III" ><b.nuckolls@cox.net> Reliability > > Shucks, when you get to be a gray-haired ol' dog, 4-5 hours > > a night suffices . . . no? > > > > Bob . . . > > >NO! Like I thought--you are a better man than I am. > >Perhaps the most efficient way to send my other offerings would be by >fax of the marked-up document. I don't have a scanner. If you have a >fax number, let me know. How about snail mail? I don't have a fax machine. I got tired of picking piles of paper spam off the floor so I went to a computer based fax receiver that would store on hard drive. After sorting through dozens of digital spam with nothing of interest to read, I finally decided that return on investment for owning a fax was nil to negative. 6936 Bainbridge, Wichita, Ks 67226-1008 works really good. I'll work a trade that will make it worth your trouble. Thanks! Bob . . .


    Message 37


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    Time: 03:20:25 PM PST US
    Subject: Re: flying unstalled at 0 airspeed
    From: j1j2h3@juno.com
    --> AeroElectric-List message posted by: j1j2h3@juno.com The way to gauge it is to try it (at a safe altitude). Head into the wind. Put your plane in the climb attitude you use for take off. Pull your mixture to cut-off. Note the altitude when the engine quits. Perform the maneuver you would make to return to the strip. Note how much altitude you have lost. Be sure that you allow for your reaction time if figuring what happened and what you are going to do about it. Repeat with cross wind and various wind velocities. You may also want to do this within gliding distance of the field in case your engine wont restart. Jim Hasper Franklin, TN --> AeroElectric-List message posted by: "Chuck Jensen" <cjensen@dts9000.com> (snip) And, how is one to gauge what the appropriate minimum altitude is for a particular aircraft?


    Message 38


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    Time: 05:23:35 PM PST US
    From: "Stein Bruch" <stein@steinair.com>
    Subject: EL Panel Lights
    --> AeroElectric-List message posted by: "Stein Bruch" <stein@steinair.com> I have a 1.5" strip in one plane and a 1" strip in the other. When flying at night, I regularly dim both of them, as they are plenty bright in both. I don't know all the technical "bits & bytes" about EL lighting, but I'm fairly sure that 1" will put out more light than 2 individual .5" strips, especially given the fact that most .5" strips that are sold on Ebay, Auto Stores, etc.. are all fairly light weight consumer grade stuff. I've used mine a lot, and it puts out way more light than I need when it's dark, so I usually have it dimmed down. Regarding lighting of the switches, I have colored switch boots on ALL my switches as follows: Power/Avionics are RED, Fuel Boost & Primer are BLUE, Lights are YELLOW, Flaps are WHITE and other miscellaneous stuff is either Green or Black. Couple that with the fact that I fly my airplane regularly enough to know the switch order I installed, along with decent panel lighting and I've never had an issue. Before you decide you need more light, go into a pitch black room, sit for about 15-30 minutes to let your eyes adjust, then turn the thing on! You'll be surprised how much light there is! They may seem dim in a lit room, but in the dark they are quite nice. To me, the important things to light up at night are my Gyros and Flight instruments that are not lit (AI, ASI, VSI, DG, T&B & ALT). Most of the avionics stack is well lit anyway, and most of today's modern EFIS panels really require very little "flood lighting" anyway. I don't do much "switching" at night, other than fuel tanks...my lights (Nav/Strobe, etc..) are already on, and I don't usually have a need to switch on/off my mags/alternator/master and misc stuff once they are set. Incidentally, many years ago some airlines during training required pilots to be able to put their finger on certain switches while wearing a blidfold - the point being that they should know their "switchology" well enough to find it at any time. Most of the panels we put together only have a few misc things that even need to be lit outside their own internal lighting. This is usually a compass and backup instruments if they don't have internal lighting. Just my 2 cents...the EL stuff may not be for everyone, but I've yet to find a better solution overall. Cheers, Stein. do not archive -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com]On Behalf Of John Schroeder Subject: Re: AeroElectric-List: EL Panel Lights --> AeroElectric-List message posted by: "John Schroeder" <jschroeder@perigee.net> Stein - You originally said that you had a 1.5" x 36" strip installed. Why the change to only 1" width? I have two .5" x 48" and it does not seem that they will be bright enough to illuminate the whole panel - especially the switches on the lower part of the panel where it is most needed. Could one do a special order? Thanks. John > I now have the Elecroluminescent light strips in stock. These are 1" x > 36" > flatlite EL strips in the natural 'blue/green' color, that can be > trimmed to > a shorter length if you desire. The light draws very little current, and > comes with a nice smal 1" square 12VDC inverter. This light can be > dimmed using your regular dimmer as well.


    Message 39


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    Time: 05:52:50 PM PST US
    From: "BUCK AND GLORIA BUCHANAN" <glastar@3rivers.net>
    Subject: Re: Precise Aircraft Manuevering
    --> AeroElectric-List message posted by: "BUCK AND GLORIA BUCHANAN" <glastar@3rivers.net> Well said Mike, I've been flying for almost 40 years, after the AF most of it in crop dusters. I just got my float rating this winter at Wiley's Seaplanes in Lake Oswego OR. Dave Wiley is a glider pilot, balloon pilot, SES, gyro-plane, MEL etc. etc. and a designated examiner in most of these. His philosophy is the same as yours..............(and mine). I'd like to hear from "Old Bob" on this subject. Best...................Buck --> AeroElectric-List message posted by: "Mike Larkin" <mlas@cox.net> From the movie Wind, "Some times you have to play the percentages." I have been flying for over twenty-five years in airplanes, helicopters, gliders, ultra lights, military import jets, turboprop airliners, jet airliners and home built airplanes. More people die trying to make it back to the airport when an engine quits then flying it strait ahead and landing (crashing under control). It is my opinion that unless you believe without a doubt you can safely turn around (at that particular point in time) you should land under control wing level strait ahead. I have always used what I learned when flying gliders, figuring out a minimum altitude I can safely and easily turn around and make the airport. There are many-documented fatal accidents of pilots trying to make it back to the field and crashing out of control. Many of the "turn around" accidents were performed by very experienced pilots with many hours in type and in a few cases the pilots were test pilots. Mike Larkin -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Speedy11@aol.com Subject: AeroElectric-List: Re: Precise Aircraft Manuevering --> AeroElectric-List message posted by: Speedy11@aol.com Sorry guys. I didn't mean to stir up a firestorm. I'm already getting grief about discussing this subject on the list. Notice I've changed the subject title from "Flying unstalled at 0 airspeed." Everyone is focused on that title when, in fact, what I'm talking about is knowing your airplane and flying it to it's maximum potential. Craig, you correctly pointed out that what I am talking about is zero, or near zero, INDICATED airspeed. Most of us do not have a true airspeed indicator. Many pilots have a hangup with not allowing indicated airspeed to be too low. For the most part they are correct. However, just because your indicated airspeed is low doesn't necessarily mean you will stall the wing. Stalling depends on the wings angle of attack whereas indicated airspeed depends on several factors, including calibration. To discuss my return to landing techniques after engine failure will take too much list space. Let me see if I can build a description and post it on my web site. My only hesitation in doing so is that someone will try it without properly preparing. Proper preparation includes studying your airframes V speeds, turn rate at various bank angles, turn radius at various bank angles, practicing at higher altitude with a safety observer, and then analyzing the particular situation on each takeoff (ie., runway surface and length, density altitude, wind speed/direction, and the pilots alertness and proficiency on that particular day). To answer your questions below: ATP, CFI I quit counting, but about 14k hours About 10 pilots trained to PPL, one of which was my son - now flying F-15Cs (not enough hours in the day to do more) (Also, I don't charge for instruction. Students can't pay me enough to make it worthwhile so I do it free. For example, one hour of airborne instruction requires 4 hours of my time. Driving to and from airport, 1 hour prebrief and one hour debrief). I also trained numerous pilots in the T-38, F-4, F-5, and F-16, in the classroom, briefing room, and the cockpit. I've flown numerous civilian aircraft, except the one I'm building - RV-8. No video of the turnaround to landing. Maybe I should make one. The only drawback is the damn lawyers. They would go nuts on a liability lawsuit. We're all in the hunker down mode because of them. They believe there is no personal responsibility, only victims. Perhaps that is sufficient info on my qualifications. Okay, to those who are going to flame me for a verbose, off subject post on the list, save your effort. I'll flame myself for you and tell myself to stop posting comments about flying airplanes on an airplane electrics internet list. Flying airplanes is just too far off the subject and too few people are interested. Still, just watch, there will be someone who feels obligated to flame me. Flame away. : ) I'm happy to discuss offline. You can contact me at speedy11@aol.com. Stan Sutterfield Tampa www.rv-8a.net In a message dated 4/9/2005 3:00:00 AM Eastern Standard Time, aeroelectric-list-digest@matronics.com writes: Stan: before people start bickering about this information, let's get some basics down: What are you pilot certifications? How many hours do you have? Are you a flight instructor? If so, how many people have received their PPL under your instruction? Do you have a video of this turn-around maneuver upon power loss on takeoff? Craig Steffen [I do not have a pilot's license, nor any formal education in aeronautical engineering] -- No virus found in this incoming message. --


    Message 40


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    Time: 06:25:15 PM PST US
    From: "Tom Barter" <kesleyel@iowatelecom.net>
    Subject: six pack spacing
    --> AeroElectric-List message posted by: "Tom Barter" <kesleyel@IowaTelecom.net> As I begin to lay out the instrument panel on my Avid Magnum, I am looking for some information or insight as to the closest practical spacing for the "six pack" of 3-1/4" instruments. I would like to make the cluster as compact as reasonably possible, and yet leave enough material between the the instruments to assure adequate panel rigidity and space for the mounting screws. Any and all input appreciated. Tom Barter Kesley, IA


    Message 41


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    Time: 07:06:26 PM PST US
    Subject: Emag/mag timing question
    From: "George Braly" <gwbraly@gami.com>
    --> AeroElectric-List message posted by: "George Braly" <gwbraly@gami.com> The problem I see is that the higher voltage required to jump the ugly worn gap - - is the same whether it is a magneto or an electronic system. If the gap is large, the mag will build the voltage... easily. The problem then is usually associated with arcing across the insulation. I have one electronic ignition running on the test stand and you can see the spark coming out of one ignition lead and jumping to a nearby piece of steel. The plugs are brand new. Regards, George -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Robert L. Nuckolls, III Subject: RE: AeroElectric-List: Emag/mag timing question --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <b.nuckolls@cox.net> At 09:44 PM 4/5/2005 -0500, you wrote: >--> AeroElectric-List message posted by: "George Braly" <gwbraly@gami.com> > > >Why > not two electronic ignitions? The cost savings in spark plugs alone > is pretty attractive. > > Bob . . . > > >Bob, Why do you think that you get better spark plug life from an >electronic system than you do from a magneto fired spark ? If you have the voltage to jump the gap in spite of well rounded edges, then spark plug life can be loosely deemed "enhanced". The more proper explanation might be, "electronic ignitions have a capability to ignite a mixture in spite of plugs worn far beyond limits that a magneto would fire. Further, substituting automotive plugs is a distinct savings over aircraft plugs even if they both had the same service life." I have my Safari tuned every 40-50,000 miles. I'm amazed at the condition of the plugs removed. The car wasn't running bad. The mileage wasn't atypical. My ol' chevy-6 would have been limping into the shop with those plugs if it ran at all. Bob . . . --- ---


    Message 42


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    Time: 07:19:20 PM PST US
    From: Fiveonepw@aol.com
    Subject: Re: Prop Balance, was: Balance, Was: Alternator help
    --> AeroElectric-List message posted by: Fiveonepw@aol.com >>>>>>>>> Hi Charlie- If you were interested in the prop job, is set me back twenty thousand of them little buggers- shoulda seen Bobby Hester holding 'em all in his lap since 125 lbs in the baggage compartment would have put us SERIOUSLY aft CG..... Still not sure about having the rotor on my B&C 40 balanced yet- they were supposed to include that in the 260 pounds I paid for the thing... 8-) From The PossumWorks in TN Mark do not archive


    Message 43


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    Time: 07:47:53 PM PST US
    From: Fiveonepw@aol.com
    Subject: Alternator Speed
    --> AeroElectric-List message posted by: Fiveonepw@aol.com One thing I've been curious about is how much engine power is consumed by a typical alternator and how much more power is required to turn one at, say, 4000 rpms vs 8000 rpms? Also, I'm sure that the amount of current being produced as well as how much air is being moved by cooling fans is parasitic at some level. Anyone seen any numbers, or can this all be lumped into the "negligible" category? Mark Phillips - do not archive


    Message 44


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    Time: 07:55:43 PM PST US
    From: "John D. Heath" <Alto_Q@direcway.com>
    Subject: Re: Emag/mag timing question
    --> AeroElectric-List message posted by: "John D. Heath" <Alto_Q@direcway.com> George , Have you used any dielectric grease inside the Ignition wire boots ? John D. DO NOT ARCHIVE ----- Original Message ----- From: "George Braly" <gwbraly@gami.com> Subject: RE: AeroElectric-List: Emag/mag timing question > --> AeroElectric-List message posted by: "George Braly" <gwbraly@gami.com> > > > The problem I see is that the higher voltage required to jump the ugly > worn gap - - is the same whether it is a magneto or an electronic system. > > If the gap is large, the mag will build the voltage... easily. > > The problem then is usually associated with arcing across the insulation. > > I have one electronic ignition running on the test stand and you can see > the spark coming out of one ignition lead and jumping to a nearby piece of > steel. > > The plugs are brand new. > > Regards, George > > > -----Original Message----- > From: owner-aeroelectric-list-server@matronics.com > [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Robert > L. Nuckolls, III > To: aeroelectric-list@matronics.com > Subject: RE: AeroElectric-List: Emag/mag timing question > > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" > <b.nuckolls@cox.net> > > At 09:44 PM 4/5/2005 -0500, you wrote: > >>--> AeroElectric-List message posted by: "George Braly" <gwbraly@gami.com> >> >> >>Why >> not two electronic ignitions? The cost savings in spark plugs alone >> is pretty attractive. >> >> Bob . . . >> >> >>Bob, Why do you think that you get better spark plug life from an >>electronic system than you do from a magneto fired spark ? > > If you have the voltage to jump the gap in spite of well rounded > edges, then spark plug life can be loosely deemed "enhanced". The > more proper explanation might be, "electronic ignitions have > a capability to ignite a mixture in spite of plugs worn far > beyond limits that a magneto would fire. Further, substituting > automotive plugs is a distinct savings over aircraft plugs even > if they both had the same service life." > > I have my Safari tuned every 40-50,000 miles. I'm amazed at the > condition of the plugs removed. The car wasn't running bad. The > mileage wasn't atypical. My ol' chevy-6 would have been limping > into the shop with those plugs if it ran at all. > > Bob . . . > > > --- > > > --- > > >


    Message 45


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    Time: 08:11:53 PM PST US
    From: Charlie England <ceengland@bellsouth.net>
    Subject: Re: Alternator Speed
    --> AeroElectric-List message posted by: Charlie England <ceengland@bellsouth.net> Fiveonepw@aol.com wrote: >--> AeroElectric-List message posted by: Fiveonepw@aol.com > >One thing I've been curious about is how much engine power is consumed by a >typical alternator and how much more power is required to turn one at, say, >4000 rpms vs 8000 rpms? > >Also, I'm sure that the amount of current being produced as well as how much >air is being moved by cooling fans is parasitic at some level. Anyone seen >any numbers, or can this all be lumped into the "negligible" category? > >Mark Phillips - do not archive > 1 HP = ~746 watts. 746 watts/14 volts = ~53 amps. Taking a wild, pessimistic guess at 50% efficiency & adding in some power for the fan, belts, etc, how about 3 hp at full load? If the regulator is working the only additional power consumed at higher rpm should be friction & fan losses. Charlie


    Message 46


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    Time: 08:41:55 PM PST US
    From: Charlie Kuss <chaztuna@adelphia.net>
    Subject: RE: Alternators on the AeroElectric List
    <002c01c53d77$ef5206a0$69318a45@cat1> --> AeroElectric-List message posted by: Charlie Kuss <chaztuna@adelphia.net> At 10:49 PM 4/9/2005, you wrote: >Thanks John, this site is fantastic! >I did a search for Mitsubishi alternators that I have directions to for >making externally regulated and came up with part # ALT 3056 a 75 amp unit >for $139.99 NEW PRICE, not reman. > >Also, found a Nippondenso 70 amp NSA #Alt 5067 70 amp Toyoda for $137.79, >again NEW PRICE > >And my favorite, for my Sebring......a 125 amp honker NSA #ALT 6090, >EXTERNALLY regulated for $150.79 > >All nice options.....but it appears one needs to change the pulley out. Then >there is the matter of making a mount assuming Van's doesn't fit. Also, I'm >not familiar with the NSA brand and can't say anything about their quality. > >What I really want is an externally regulated 60~75 amp, light weight >Nippondenso unit. > >Marty Marty, If you want a 60 amp ND externally regulated alternator with a V belt pulley, you can ask for one from a 1981-1983 (last years for external regulators) Honda Accord or Toyota Camry. Be sure to specify WITH air conditioning (otherwise you'll get a 40 amp unit) This will get you an alternator that will work with no modifications, right out of the box. The down side of this is: Where do you think all those cars are now? Right, they are in the junk yard! How long do you suppose the parts stores will continue to stock these units? (If you can find one in stock now??) When my alternator releases it's magic smoke in Dubuque, Iowa on a Saturday or Sunday afternoon, I want the parts man to hand me a replacement right away. WHY? Because I don't care to spend 1 or 2 nights at the local motel (plus FedEx overnight shipping charges) while I wait in a strange town for a replacement. I prefer to use an alternator from a vehicle new enough that I can get a replacement for it in 5-8 years. Just something else to consider. Hey, if you don't travel cross country, it's not a big issue. See, I've got this friend........ his name is Murphy. Maybe you know him? :-) My current plan is to convert my internally regulated 60 amp ND for an external regulator. However, Bob, Eric Jones & perhaps Paul M. will soon make me change my plans. Charlie Kuss


    Message 47


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    Time: 09:38:49 PM PST US
    From: "n801bh@netzero.com" <n801bh@NetZero.com>
    Subject: Re: Alternator Speed
    --> AeroElectric-List message posted by: "n801bh@netzero.com" <n801bh@netzero.com> One thing I've been curious about is how much engine power is consumed by a typical alternator and how much more power is required to turn one at, say, 4000 rpms vs 8000 rpms? Also, I'm sure that the amount of current being produced as well as how much air is being moved by cooling fans is parasitic at some level. Anyone seen any numbers, or can this all be lumped into the "negligible" category? Mark Phillips - do not archive Hi Mark, back in my previous life I owned and ran a racing engine R&D company. In 1988 I had contract to document HP losses due to components, ie: water pump, power steering pump, alternators. On a 358 cu.in chevy, running at 8300 rpm and the alt spinning 12,450 rpms we calculated a load of 38 amps. The draw was for the Ign systems, front and rear brake blowers, rear end gear blower, drivers suit cooling system, helmet rebreather and back then the in car camera the network used our battery to run that too. The horsepower loss to generate 38 amps at 8300 engine rpm was 7.5. The water pump ate up 15 and the power steering pump on the straight a ways used 5 and when loaded for the turns 13 HP. Keep in mind that was 17 years ago. I bet the water pump has not changed much,power steering pumps are more efficient, and alts are about the same. do not archive Ben Haas N801BH www.haaspowerair.com


    Message 48


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    Time: 09:39:59 PM PST US
    From: hebeard@comcast.net
    Subject: Six Pack Spacing
    1.25 RCVD_NUMERIC_HELO Received: contains an IP address used for HELO --> AeroElectric-List message posted by: hebeard@comcast.net For Tom Barter. Guru Tony Bingelis before his death recommended the minimum distance between instrument centers for 3 1/8" instruments as 3 1/2". Harley E. <SCRIPT language=javascript>postamble();</SCRIPT> For Tom Barter. Guru Tony Bingelis before his death recommended the minimum distance between instrument centers for 3 1/8" instruments as 3 1/2". Harley E.


    Message 49


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    Time: 09:52:49 PM PST US
    Subject: Alternator Speed
    From: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com>
    --> AeroElectric-List message posted by: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com> So the torque required to drive the alt reduces with increasing RPM?? Maybe it does it has to be for your argument to be true but if the torque is constant, the HP will increase with RPM as HP=torque*speed. Fans usually consume power at the rate of speed cubed...I.e double the fan speed=9 times the power....Of course the cooling fan is likely to be pretty small in terms of power consumption. Frank -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Charlie England Subject: Re: AeroElectric-List: Alternator Speed --> AeroElectric-List message posted by: Charlie England --> <ceengland@bellsouth.net> Fiveonepw@aol.com wrote: >--> AeroElectric-List message posted by: Fiveonepw@aol.com > >One thing I've been curious about is how much engine power is consumed >by a typical alternator and how much more power is required to turn one >at, say, 4000 rpms vs 8000 rpms? > >Also, I'm sure that the amount of current being produced as well as how >much air is being moved by cooling fans is parasitic at some level. >Anyone seen any numbers, or can this all be lumped into the "negligible" category? > >Mark Phillips - do not archive > 1 HP = ~746 watts. 746 watts/14 volts = ~53 amps. Taking a wild, pessimistic guess at 50% efficiency & adding in some power for the fan, belts, etc, how about 3 hp at full load? If the regulator is working the only additional power consumed at higher rpm should be friction & fan losses. Charlie


    Message 50


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    Time: 10:01:13 PM PST US
    From: Guy Buchanan <bnn@nethere.com>
    Subject: Molex Extraction Tool
    --> AeroElectric-List message posted by: Guy Buchanan <bnn@nethere.com> All, I bought the cheapo Molex extraction tool and, no surprise, it doesn't work worth a damn. Does anyone have a recommendation for a good one? Price no object at this point. I want it to work. Thanks, Guy Buchanan K-IV 1200 / 582 / 99% done, thanks to Bob Ducar.


    Message 51


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    Time: 10:01:15 PM PST US
    From: Guy Buchanan <bnn@nethere.com>
    Subject: How to Wire an Aircraft
    --> AeroElectric-List message posted by: Guy Buchanan <bnn@nethere.com> Pretty broad title, I know. However I'm discovering as I wire my simple Kitfox that I really have no clue what I'm doing. Does anyone have a source for the basics of how to wire an aircraft. I'm talking about how to actually do the wiring, not how to do the design. I've got a pretty good design, though I'm still unsure of the supports and things. I've read Bob's book, and AC 43-13, but can't find hands-on knowledge on the best way to actually do it. My questions run like: 1. Which end do I start with? 2. Do I bundle as I go? Or do I leave a rats nest and try to bundle it all at the end? 3. Do I leave one end clear until I'm done bundling? 4. What type of connectors should I use where? Where do I find waterproof/fireproof connectors for firewall forward and do I even need them? You see what I mean. Any guidance would be appreciated. Thanks, Guy Buchanan K-IV 1200 / 582 / 99% done, thanks to Bob Ducar.




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