AeroElectric-List Digest Archive

Thu 05/26/05


Total Messages Posted: 26



Today's Message Index:
----------------------
 
     1. 01:25 AM - Oshkosh House for Rent (Jeff Point)
     2. 06:07 AM - Re: Re: Solid State Relays vs. Solenoids (Robert L. Nuckolls, III)
     3. 08:00 AM - Noise and Spare Wires? (revenson@comcast.net)
     4. 08:27 AM - Securing small wires (sjhdcl@kingston.net)
     5. 09:16 AM - Re: Securing small wires (Larry McFarland)
     6. 09:34 AM - 22 ga too small? (Scott Winn)
     7. 09:54 AM - Re: 22 ga too small? (Hinde, Frank George (Corvallis))
     8. 10:08 AM - Re: Noise and Spare Wires? (Robert L. Nuckolls, III)
     9. 10:52 AM - Re: Noise and Spare Wires? (Craig P. Steffen)
    10. 11:42 AM - Re: 22 ga too small? (Robert L. Nuckolls, III)
    11. 11:50 AM - Re: Noise and Spare Wires? (Robert L. Nuckolls, III)
    12. 12:34 PM - Re: 22 ga too small? (Matt Prather)
    13. 12:45 PM - Calibration curves for pressure transducers  (Matt Jurotich)
    14. 01:48 PM - Re: Calibration curves for pressure (Robert L. Nuckolls, III)
    15. 02:09 PM - Re: 22 ga too small? (Robert L. Nuckolls, III)
    16. 03:30 PM - Re: 22 ga too small? (Matt Prather)
    17. 03:35 PM - Re: Chroma LED Switches (Robert L. Nuckolls, III)
    18. 03:38 PM - Re: Re: AeroElectric-List Digest: toggle (Robert L. Nuckolls, III)
    19. 05:24 PM - Charging multiple batteries (PTACKABURY@aol.com)
    20. 06:20 PM - PDA power (John Swartout)
    21. 06:40 PM - Re: PDA power (Craig P. Steffen)
    22. 06:49 PM - Re: Securing small wires (Ken)
    23. 06:55 PM - Re: PDA power (Pat Hatch)
    24. 07:05 PM - Re: PDA power (James E. Clark)
    25. 07:49 PM - Re: PDA power (Fiveonepw@aol.com)
    26. 08:18 PM - Re: Charging multiple batteries (Robert L. Nuckolls, III)
 
 
 


Message 1


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    Time: 01:25:51 AM PST US
    From: Jeff Point <jpoint@mindspring.com>
    Aeroelectric List <aeroelectric-list@matronics.com>
    Subject: Oshkosh House for Rent
    --> AeroElectric-List message posted by: Jeff Point <jpoint@mindspring.com> Apologies in advance for this off-topic post. I'm posting this for a friend who is looking to rent his Oshkosh house during the convention. It is a 2 year old, 4 bedroom, 2 1/2 bath house, about 2600 sq feet. Located on Lake Winnebago a very short distance from the Seaplane base, maybe a 10 minute drive from the airport. If you have 4 people or 4 couples, renting a house can be an economical alternative to getting 4 hotel rooms. He has never rented it before, and the price is not yet set. If anyone is interested I will put you and he in touch with one another and you can work out the details amongst yourselves. I do have pictures if anyone is interested. Jeff Point RV-6 Milwaukee WI do not archive


    Message 2


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    Time: 06:07:07 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: Solid State Relays vs. Solenoids
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 06:10 PM 5/25/2005 -0700, you wrote: >--> AeroElectric-List message posted by: chad-c_sip@stanfordalumni.org > > > That's why I've stuck with the $LOW$ contactors in my recommendations, > > the next step up is MUCH more expensive and not likely to offer > > performance that equates to lower cost of ownership. If you had > > a Rotax alternator with only 18A of output, then some form of > > solid state contactor might be attractive for a battery master > > just to conserve on a limited energy supply . . . but a manual > > battery master is simpler yet and MORE energy efficient than > > a solid state contactor . . . > > > > Bob . . . > >I'm not actually looking to replace the startrer contactors on the Lancair. >I'd need something way bigger than I linked to in my first post. Even my >master will still be a mechanical device. I'm looking to replace the >lower-current (anything under 100 amps) solenoids on the plane with >solid-state relays (A/C compressor, hydraulic pump, etc.). The concept of no >moving parts - and myself having more familiarity with solid-state relays - is >what appealed to me in replacing the coil devices. I'm not necessarily looking >to make the system less expensive. Only as reliable as with coils and maybe a >bit quieter (RFI-wise) for our stormscope antenna. If that's not going to >happen with relays I'll go back to the solenoids that are more normal. > >Thanks for the input on the topic. There's no doubt that we're going to see an ever increasing number of solid state, power switching devices with a lot of appealing performance features . . . but it will be some time before they can offer the value of the lowly relay in a failure tolerant system. The S-704 plastic relay offered by B&C is mass produced by totally automated machines. These devices run for years under the hood of a car. They're so inexpensive as to make them strong contenders in the race of low cost of ownership. If one were concerned about component specific reliability, you could initiate some sort of PM program to periodically change them out. Further, the low on-resistance of the relay combined with the double-throw operation and it's ability to carry current happily in either direction makes it almost universally attractive. I wouldn't suggest that we ignore what's coming over the horizon . . . and there may be cases where other features of the solid state technology are overwhelmingly attractive. One example I'll offer is a design I did a few years ago to replace the electro-mechanical relay power distribution box in one of our targets with a solid state replacement. The original design was in a hog-out aluminum enclosure about 10 x 3 x 4 inches, weighed about 7 pounds and used mil-spec, circular connectors on the top to interface with target wiring. The relays were all hand-wired within. Cost to manufacture was about $6000. Bill of materials was about $2,500 (the hog-out housing was NOT a cost effective way to enclose this thing). I replaced it with a 5 x 5 x 1 inch device populated with d-sub connectors and all surface mounted power MOS-FETS. 90% of the assembly work was automated on a pick-n-place machine. Bill of materials was under $400 and cost to manufacture was under $1500. Much better deal for a vehicle that has a service life of a few hours and goes into the ocean every time! Here I didn't need double-throw switching capability and heat issues for losses across the FETs were not a critical driver in the design decision. This is an excellent example of solid-state winning out over older technologies in a really big way. I wouldn't suggest that you won't find equally compelling features of solid state power switching for your project . . . but I will suggest that solid-state switching is not a shoo-in just because it's the latest and greatest. Bob . . .


    Message 3


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    Time: 08:00:58 AM PST US
    From: revenson@comcast.net
    Subject: Noise and Spare Wires?
    1.25 RCVD_NUMERIC_HELO Received: contains an IP address used for HELO --> AeroElectric-List message posted by: revenson@comcast.net I've strung several spare wires in my fuselage for unanticipated future use. Should I do anything to prevent them from becoming an unwanted antenna or some other kind of noise vector? Ground one end? Roger. I've strung several spare wires in my fuselage for unanticipated future use. Should I do anything to prevent them from becoming anunwanted antenna or some other kind of noise vector? Ground one end? Roger.


    Message 4


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    Time: 08:27:57 AM PST US
    Subject: Securing small wires
    From: sjhdcl@kingston.net
    --> AeroElectric-List message posted by: sjhdcl@kingston.net I'm looking for an elegant way to secure a single wire (small 22 AWG) to an aircraft part such as a rib. Too small for clamps unless build up wire with electrical tape. Needs to be removable. Any neat iders? Perhaps just a dab of 'Shoe Goo' or silicone. Steve RV7A


    Message 5


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    Time: 09:16:39 AM PST US
    From: Larry McFarland <larrymc@qconline.com>
    Subject: Re: Securing small wires
    --> AeroElectric-List message posted by: Larry McFarland <larrymc@qconline.com> Steve, Try an aluminum pop rivet and a ring type connector. I used one for grounding my wing tanks. Elegant, no, but practical and can be removable with std knife connectors. Larry McFarland - 601HDS sjhdcl@kingston.net wrote: >--> AeroElectric-List message posted by: sjhdcl@kingston.net > >I'm looking for an elegant way to secure a single wire (small 22 AWG) to >an aircraft part such as a rib. Too small for clamps unless build up wire >with electrical tape. Needs to be removable. Any neat iders? Perhaps just >a dab of 'Shoe Goo' or silicone. > >Steve >RV7A > > > >


    Message 6


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    Time: 09:34:23 AM PST US
    From: Scott Winn <sbwinn@gmail.com>
    Subject: 22 ga too small?
    --> AeroElectric-List message posted by: Scott Winn <sbwinn@gmail.com> I installed the first few wires in the LongEZ yesterday, the main battery cables, the master contactor and it's switch. The wires driving the master contactor are 22 ga, I didn't realize how small those wires were! I printed some labels for the wires with my laser printer and then shrunk some clear shrink on them. The problem is that the wire is so small that the shrink and the label make the wire so stiff I'm worried about the stress points created by the shrink tube & label. I'll be securing the wires, but is there any harm in replacing all the 22ga wire with 18ga? I should even be able to leave the fuses at the same rating since a fuse that protects 22ga would be overkill for 18ga. I checked the weight of the roll of 18 vs. the roll of 22 and I don't see it as a significant weight penalty. Are there any disadvantages to using 18 throughout the system in place of 22?


    Message 7


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    Time: 09:54:50 AM PST US
    Subject: 22 ga too small?
    From: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com>
    --> AeroElectric-List message posted by: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com> Like you I tend to avoid smaller than 18 for the very reasons you describe..The one difference is when using a multicore wire that has secondary insulation...I picked up a bunch of 4 core 22GA wire from our scrap bins...Two runs of this were almost perfect for a single tail light and the Mac servo in the tail...I used mainly silicone dabs on the flat skins and tywraps where it went over a rib or bulkhead. Frank Zenair zodiac 360 hours -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Scott Winn Subject: AeroElectric-List: 22 ga too small? --> AeroElectric-List message posted by: Scott Winn <sbwinn@gmail.com> I installed the first few wires in the LongEZ yesterday, the main battery cables, the master contactor and it's switch.


    Message 8


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    Time: 10:08:50 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: Noise and Spare Wires?
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 02:59 PM 5/26/2005 +0000, you wrote: >--> AeroElectric-List message posted by: revenson@comcast.net > >I've strung several spare wires in my fuselage for unanticipated future >use. Should I do anything to prevent them from becoming an unwanted >antenna or some other kind of noise vector? Ground one end? >Roger. > >I've strung several spare wires in my fuselage for unanticipated future >use. Should I do anything to prevent them from becoming anunwanted antenna >or some other kind of noise vector? Ground one end? >Roger. I don't think this is necessary. We have lots of capped and stowed spare or abandoned wires in the big airframes with no special treatment. Further, I can deduce no basis in physics that suggests special treatment would be useful. Bob . . .


    Message 9


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    Time: 10:52:27 AM PST US
    Subject: Re: Noise and Spare Wires?
    From: "Craig P. Steffen" <craig@craigsteffen.net>
    --> AeroElectric-List message posted by: "Craig P. Steffen" <craig@craigsteffen.net> > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> > I don't think this is necessary. We have lots of capped and > stowed spare or abandoned wires in the big airframes with > no special treatment. I would guess that this comes under the heading of stuff that almost never effects anything substantially, particularly when equipment is properly grounded, so it's probably not worth worrying about. > Further, I can deduce no basis in physics > that suggests special treatment would be useful. Lots of potential ones. Any wire that's not grounded is an antenna. And at high frequencies, EM disturbances can travel between conductors that don't touch because they are capacitively coupled. For instance, if you had an unconnected wire that ran alongside the supply wire to a strobe, and somewhere else ran alongside a wire coming from a microphone, then pulses from the strobe will show up on the mic line. Grounding spare wires at one end (not both) is the best bet to eliminate such problems. Craig Steffen -- craig@craigsteffen.net public key available at http://www.craigsteffen.net/GPG/ current goal: use a CueCat scanner to inventory my books career goal: be the first Vorlon Time Lord


    Message 10


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    Time: 11:42:21 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: 22 ga too small?
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 09:30 AM 5/26/2005 -0700, you wrote: >--> AeroElectric-List message posted by: Scott Winn <sbwinn@gmail.com> > >I installed the first few wires in the LongEZ yesterday, the main >battery cables, the master contactor and it's switch. The wires >driving the master contactor are 22 ga, I didn't realize how small >those wires were! I printed some labels for the wires with my laser >printer and then shrunk some clear shrink on them. > >The problem is that the wire is so small that the shrink and the label >make the wire so stiff I'm worried about the stress points created by >the shrink tube & label. > >I'll be securing the wires, but is there any harm in replacing all the >22ga wire with 18ga? I should even be able to leave the fuses at the >same rating since a fuse that protects 22ga would be overkill for >18ga. I checked the weight of the roll of 18 vs. the roll of 22 and I >don't see it as a significant weight penalty. Are there any >disadvantages to using 18 throughout the system in place of 22? Just weight and harness bulk. I have builders who used 20AWG exclusively for situations that called for 22 and 20AWG wire. I think there's a specification for wiring under the cowl on Beechcraft products that requires 20AWG or larger for mechanical robustness. 20AWG will fit into most connectors and is a reasonable compromise. Your total wire weight is so low as to offer insignificant differences between the two wires. In more complex aircraft, we're flirting with 24AWG in wire bundles. The folks on the line don't like it much. I'm not aware if the smaller wire can be tagged for any field service issues. However, if your major issue is labeling, the situation you cited doesn't raise big concerns. I've used shrink-over-labels on 22AWG Tefzel wire with great results. See: http://www.aeroelectric.com/Pictures/s817c.jpg Bob . . .


    Message 11


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    Time: 11:50:46 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: Noise and Spare Wires?
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 12:46 PM 5/26/2005 -0500, you wrote: >--> AeroElectric-List message posted by: "Craig P. Steffen" ><craig@craigsteffen.net> > > > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" > <nuckollsr@cox.net> > > > I don't think this is necessary. We have lots of capped and > > stowed spare or abandoned wires in the big airframes with > > no special treatment. > >I would guess that this comes under the heading of stuff that almost >never effects anything substantially, particularly when equipment is >properly grounded, so it's probably not worth worrying about. > > > Further, I can deduce no basis in physics > > that suggests special treatment would be useful. > >Lots of potential ones. Any wire that's not grounded is an antenna. >And at high frequencies, EM disturbances can travel between conductors >that don't touch because they are capacitively coupled. > >For instance, if you had an unconnected wire that ran alongside the >supply wire to a strobe, and somewhere else ran alongside a wire >coming from a microphone, then pulses from the strobe will show up on >the mic line. This is an electro-static coupling mode that is broken by BOTH shielding on strobe lines and shielding on microphone lines. Electro-static coupling between adjacent wires in a bundle is extremely weak to begin with. If your concerns were operative, we'd have to consider wires that NORMALLY float. An example might be an actuator wire that gets power to drive an actuator to a limit whereupon a limit switch opens the load end. When the command button is released, the wire would be open on the source end as well. Wires which are potential antagonists and/or victims are by design already isolated so as to live with other wires whether active or spare. Bob . . .


    Message 12


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    Time: 12:34:17 PM PST US
    Subject: Re: 22 ga too small?
    From: "Matt Prather" <mprather@spro.net>
    --> AeroElectric-List message posted by: "Matt Prather" <mprather@spro.net> Hello Bob, In the interest of the repeatable experiment, do you know of a simple test rig that could be used to generate data for the quality of strain relief on wire? This topic seems to come up periodically, and it seems like it might be good to develop a cheap way to help settle the debate. Make a sample wire termination, clamp it in the machine, and then time how long it takes the machine to fail the sample. I guess then the question would be to judge whether the test fixture acurately models an installed system. Regards, Matt- VE N34RD, C150 N714BK > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" > <nuckollsr@cox.net> > > At 09:30 AM 5/26/2005 -0700, you wrote: > snip > However, if your major issue is labeling, the situation you > cited doesn't raise big concerns. I've used shrink-over-labels on > 22AWG Tefzel wire with great results. See: > > http://www.aeroelectric.com/Pictures/s817c.jpg > > Bob . . . > >


    Message 13


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    Time: 12:45:24 PM PST US
    From: Matt Jurotich <mjurotich@hst.nasa.gov>
    Subject: Calibration curves for pressure transducers
    --> AeroElectric-List message posted by: Matt Jurotich <mjurotich@hst.nasa.gov> I have 2 pressure transducers, one for fuel pressure and one for oil pressure that where used with JPI stand alone digital instruments, one wire in and one out, almost certainly variable resistance. Are there standard calibration curves for these transducers and if so how does one go about getting them? Thanks in advance Matthew M. Jurotich e-mail mail to: <mjurotich@hst.nasa.gov> phone : 301-286-5919


    Message 14


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    Time: 01:48:50 PM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net> transducers
    Subject: Re: Calibration curves for pressure
    transducers --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> transducers At 03:41 PM 5/26/2005 -0400, you wrote: >--> AeroElectric-List message posted by: Matt Jurotich ><mjurotich@hst.nasa.gov> > >I have 2 pressure transducers, one for fuel pressure and one for oil >pressure that where used with JPI stand alone digital instruments, one wire >in and one out, almost certainly variable resistance. Are there standard >calibration curves for these transducers and if so how does one go about >getting them? > >Thanks in advance You need to start with the brand and part number of the transducer . . . assuming that JPI didn't make them or rebrand them. If you have this data, you can start with the manufacturer's website for data sheets on their products. If there's no way to identify the original manufacturer, then you can always contact JPI and ask. Failing success there, you'll need to pressure them up on the bench and deduce their performance numbers by empirical measurements. Bob . . .


    Message 15


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    Time: 02:09:12 PM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: 22 ga too small?
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 01:30 PM 5/26/2005 -0600, you wrote: >--> AeroElectric-List message posted by: "Matt Prather" <mprather@spro.net> > >Hello Bob, > >In the interest of the repeatable experiment, do you know of a simple test >rig that could be used to generate data for the quality of strain relief >on wire? This topic seems to come up periodically, and it seems like it >might be good to develop a cheap way to help settle the debate. Make a >sample wire termination, clamp it in the machine, and then time how long >it takes the machine to fail the sample. I guess then the question would >be to judge whether the test fixture acurately models an installed system. I guess I've never considered this feature of wire that's so widely applied and an evolutionary descendant of Mil-W-76 wires characterized 60 years ago. If you'd like to look over the spec for 22759, you can get a copy of the spec at: http://www.aeroelectric.com/Reference_Docs/Mil-W-22759/M22759.pdf There are no "vibration" tests required for qualification. There is a "wrap" test to demonstrate robustness of the insulation. I guess I'm not sure where the "debate" bubbled up from . . . has someone experienced an event that they've attributed to a vibration induced failure? I suspect there's an analytical approach to deducing resistance to damage due to all forms of flexing . . . not being privy to the thought processes behind the specification, I can only guess. If one were to craft an experiment, what vibration levels and frequency would you choose to use? DO-160 calls out vibration levels for testing equipment that may be operating at or near stress limits . . . these are general robustness tests conducted in 3 hours that offer some level of confidence that the device is for all practical purposes, immune from failure due to vibration. I suspect that as long as the insulation is intact, analysis would show even the worst case vibration level expected in aircraft does not represent a risk to the copper conductors. This is part of what the fine (19+) stranding is about. It would be an interesting experiment but I suspect that the outcome is already well known. Bob . . .


    Message 16


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    Time: 03:30:41 PM PST US
    Subject: Re: 22 ga too small?
    From: "Matt Prather" <mprather@spro.net>
    --> AeroElectric-List message posted by: "Matt Prather" <mprather@spro.net> > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" > <nuckollsr@cox.net> > snip > There are no "vibration" tests required for qualification. There is > a "wrap" test to demonstrate robustness of the insulation. > I guess I'm not sure where the "debate" bubbled up from . . . > has someone experienced an event that they've attributed to > a vibration induced failure? > > I haven't had luck finding the specific thread in the archive that I was thinking of - referenced a 2 stroke engine installation with wires leading to controls/instrumentation. Had vibration induced failures. I did find a different thread that discussed a similar scenario: http://www.matronics.com/searching/getmsg_script.cgi?INDEX=15989953?KEYS=crimping_vs._soldering?LISTNAME=AeroElectric?HITNUMBER=5?SERIAL=15200432715?SHOWBUTTONS=YES Message number: #10218 I guess this goes back to 'good practice' - provide strain relief, damping, and support to all structures so that vibrational mode frequencies are high above any normal excitation frequency. Then strain relief becomes a much less interesting issue. Thanks for the discussion. Regards, Matt-


    Message 17


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    Time: 03:35:43 PM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: Chroma LED Switches
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 02:46 PM 5/20/2005 -0500, you wrote: >--> AeroElectric-List message posted by: "Mark Sletten" ><marknlisa@hometel.com> > >Bob and/or other experts, > >We'd like to use these switches in our panel to control various >accessories (land/taxi/nav/strobe lights, pumps, etc.). Assume a >standard 14V electrical system (Pri/backup alternators and a battery). > >http://www.lumex.com/product.asp?id=1006229 > >If you click on one of the part numbers you'll get a PDF with all the >specs. Can anyone think of a reason (besides asthetics) not to use >these switches? As long as your system is failure tolerant . . . please feel confident in the use of any switch that meets your design goals. The switches you're considering are no worse than the plastic rockers used on many thousands of Cessnas which have performed well for decades. Bob . . .


    Message 18


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    Time: 03:38:27 PM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net> switch action?
    Subject: Re: AeroElectric-List Digest: toggle
    switch action? --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> switch action? At 04:14 PM 5/20/2005 +0200, you wrote: >--> AeroElectric-List message posted by: Jan de Jong <jan.de.jong@xs4all.nl> > > > > > > >>Small question: > >>Does a 3-position switch as the 2-10 in Z13 require 1 or 2 hand > >>movements to move it from end to end? > > > > > > > > Not real clear on question . . . the 2-5, 2-7, 2-10, 2-50 > > and 2-70 switches are all three position meaning that you have > > three stable positions for the handle . . . one at each extreme > > and one in the center. > > > > > >To clarify, I hope. >In Z13 there is a switch with positions off-battery-alternator. One >action should suffice - I think - to get it from "alternator" through >"battery" directly to "off" to achieve immediate battery isolation. I >seem to have known switches that require the opportunity to reset the >internal spring after each position change, but that may not be common. >Thank you, >Jan de Jong The reason for 3-positions is to permit an airplane on the ground to operate battery-only and not burden the battery with alternator field current. You've correctly observed that a 2-3 switch could be used for the DC Power Master . . . and you can pull the alternator field breaker for ground ops. Before we had a low cost offering for the 2-10 functionality, all the Z-figures recommended a 2-3/breaker combination for DC power control. Bob . . .


    Message 19


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    Time: 05:24:36 PM PST US
    From: PTACKABURY@aol.com
    Subject: Charging multiple batteries
    --> AeroElectric-List message posted by: PTACKABURY@aol.com Bob et al: I have wired my Lancair IV with two batteries and one alternator--an adaptation of the Z diagrams in your book. So as I check out the avionics and other electrically powered systems, I need to top up the batteries. The easiest way to do that is to turn on both battery switches and hook the charger to the fat B field wire on the alternator (it is a TSIO-550, so the alternator is easily reached thru the air inlet when the cowling is installed). Question: is this a good idea? thanks, paul


    Message 20


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    Time: 06:20:53 PM PST US
    From: "John Swartout" <jgswartout@earthlink.net>
    Subject: PDA power
    --> AeroElectric-List message posted by: "John Swartout" <jgswartout@earthlink.net> Are any of you using PDA's or Pocket PC's such as Dell Axim or HP iPAQ to run GPS moving map navigation programs such as AnywhereMap or MountainScope or TeleType, and here is my question: Are you using batteries to run this device, or feeding it from your airplane's electrical system? I haven't seen in the specifications for any of these devices how many volts they run on (I don't own one yet), nor whether they can run on external power sources. Also, if you are using a separate GPS receiver, either Bluetooth or wired, to feed the PDA, are you running THAT on batteries, does it receive power from the PDA, or are you running it from ship's power? Bottom line, to save $$$ on batteries and avoid the nuisance of wanting to start a trip and not having any charged Ni-cad's on hand, I would like to supply these devices--GPS receiver and PDA, from ship's power, and would like to know the best way to supply the correct voltage. I have read numerous posts on the subject of converting DC to DC of a different voltage but nothing definitive. Thanks in advance. John


    Message 21


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    Time: 06:40:02 PM PST US
    Subject: Re: PDA power
    From: "Craig P. Steffen" <craig@craigsteffen.net>
    --> AeroElectric-List message posted by: "Craig P. Steffen" <craig@craigsteffen.net> > Bottom line, to save $$$ on batteries and avoid the nuisance of wanting > to start a trip and not having any charged Ni-cad's on hand, I would > like to supply these devices--GPS receiver and PDA, from ship's power, > and would like to know the best way to supply the correct voltage. As far as the PDA, assuming your airplane as a 12V electrical system, I think your best bet is to buy a "car charger" and put a "cigarette lighter" port in the plane to power it from. Trying to guess the correct direct voltage is really asking for it; I fried a cell phone that way once. As far as the GPS, Garmin units have a power plug that will take anything from 10 to 40 V (I think it varies a little between models). You can plug that directly into an "auxiliary" circuit. Craig Steffen -- craig@craigsteffen.net public key available at http://www.craigsteffen.net/GPG/ current goal: use a CueCat scanner to inventory my books career goal: be the first Vorlon Time Lord


    Message 22


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    Time: 06:49:25 PM PST US
    From: Ken <klehman@albedo.net>
    Subject: Re: Securing small wires
    --> AeroElectric-List message posted by: Ken <klehman@albedo.net> For just one or a couple of 22awg I like the self adhesive nylon wire clips that the wires snap into. About 1/2" square. For inaccessible places I use the rivet on nylon wire tie points and tie the wire to them. Works for one or many wires as they come in multiple sizes. Commercially parts in small quantity run about 10 cents each for either. Ken sjhdcl@kingston.net wrote: >--> AeroElectric-List message posted by: sjhdcl@kingston.net > >I'm looking for an elegant way to secure a single wire (small 22 AWG) to >an aircraft part such as a rib. Too small for clamps unless build up wire >with electrical tape. Needs to be removable. Any neat iders? Perhaps just >a dab of 'Shoe Goo' or silicone. > >Steve >RV7A > > > >


    Message 23


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    Time: 06:55:15 PM PST US
    From: "Pat Hatch" <pat_hatch@msn.com>
    Subject: PDA power
    --> AeroElectric-List message posted by: "Pat Hatch" <pat_hatch@msn.com> John, Probably the easiest way is to add a few cigarette lighter outlets around the cockpit. The iPAQ with AnywhereMap and GPS comes with all the adapters you will need. Just plug it into the cig lighter outlet and you're good to go. You will probably end up with a few more accessories that will need the 12v cig lighter outlets. I put one in each armrest and one on the center console. Get the outlets that come with a plastic cap to keep the trash out. Pat Hatch Are any of you using PDA's or Pocket PC's such as Dell Axim or HP iPAQ to run GPS moving map navigation programs such as AnywhereMap or MountainScope or TeleType, and here is my question: Are you using batteries to run this device, or feeding it from your airplane's electrical system? I haven't seen in the specifications for any of these devices how many volts they run on (I don't own one yet), nor whether they can run on external power sources. Also, if you are using a separate GPS receiver, either Bluetooth or wired, to feed the PDA, are you running THAT on batteries, does it receive power from the PDA, or are you running it from ship's power? Bottom line, to save $$$ on batteries and avoid the nuisance of wanting to start a trip and not having any charged Ni-cad's on hand, I would like to supply these devices--GPS receiver and PDA, from ship's power, and would like to know the best way to supply the correct voltage. I have read numerous posts on the subject of converting DC to DC of a different voltage but nothing definitive. Thanks in advance. John


    Message 24


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    Time: 07:05:42 PM PST US
    From: "James E. Clark" <james@nextupventures.com>
    Subject: PDA power
    --> AeroElectric-List message posted by: "James E. Clark" <james@nextupventures.com> My AnyWhereMap (Weather) System (Ipaq 5550) came with a power plug that will plug into the cigarette light plug of your ship. I have used mine in both 14 volt (Piper PA28, Van's RV6) and 28 volt (Bonanza A36) airplanes. James | -----Original Message----- | From: owner-aeroelectric-list-server@matronics.com [mailto:owner- | aeroelectric-list-server@matronics.com] On Behalf Of John Swartout | Sent: Thursday, May 26, 2005 9:19 PM | To: aeroelectric-list@matronics.com | Subject: AeroElectric-List: PDA power | | --> AeroElectric-List message posted by: "John Swartout" | <jgswartout@earthlink.net> | | | Are any of you using PDA's or Pocket PC's such as Dell Axim or HP iPAQ | to run GPS moving map navigation programs such as AnywhereMap or | MountainScope or TeleType, and here is my question: | | Are you using batteries to run this device, or feeding it from your | airplane's electrical system? I haven't seen in the specifications for | any of these devices how many volts they run on (I don't own one yet), | nor whether they can run on external power sources. Also, if you are | using a separate GPS receiver, either Bluetooth or wired, to feed the | PDA, are you running THAT on batteries, does it receive power from the | PDA, or are you running it from ship's power? | | Bottom line, to save $$$ on batteries and avoid the nuisance of wanting | to start a trip and not having any charged Ni-cad's on hand, I would | like to supply these devices--GPS receiver and PDA, from ship's power, | and would like to know the best way to supply the correct voltage. | | I have read numerous posts on the subject of converting DC to DC of a | different voltage but nothing definitive. | | Thanks in advance. | | John | | | | |


    Message 25


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    Time: 07:49:24 PM PST US
    From: Fiveonepw@aol.com
    Subject: Re: PDA power
    --> AeroElectric-List message posted by: Fiveonepw@aol.com In a message dated 05/26/2005 7:21:53 PM Central Standard Time, jgswartout@earthlink.net writes: Are you using batteries to run this device, or feeding it from your airplane's electrical system? >>> Hi John- My PDAs (Dell Axim) are fed from two modified cigar lighter adapters marketed specifically for Axims on e-bay for about $9 each (plus rapi........er, SHIPPIng!), although anything with the correct voltage out and plug style & polarity should be fine. I just dissasembled, de-soldered and tossed the connections to the cigar lighter leads from the board, and soldered new 22awg wire direct back to the e-bus fuse & ground. (iPAQs have power leads built into the serial cable, I'm pretty sure, but not familiar with them) You could probably figure out how to do the "roll yer own" deal with parts from Mouser-Key, but this was cheap, simple, and has worked fine for 180 hours so far, and the PDA batts stay almost fully charged after a week or two of downtime. My Garmin 35 is integrated into the PCFlightSystems EFIS unit and powered from it. If you are using a handheld, you'll have to stick with the batts or buy another cigar lighter adapter of the correct voltage & config. Mark Phillips


    Message 26


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    Time: 08:18:17 PM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: Charging multiple batteries
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 08:22 PM 5/26/2005 -0400, you wrote: >--> AeroElectric-List message posted by: PTACKABURY@aol.com > >Bob et al: I have wired my Lancair IV with two batteries and one >alternator--an adaptation of the Z diagrams in your book. So as I >check out the >avionics and other electrically powered systems, I need to top up the >batteries. >The easiest way to do that is to turn on both battery switches and hook the >charger to the fat B field wire on the alternator (it is a TSIO-550, so the >alternator is easily reached thru the air inlet when the cowling is >installed). >Question: is this a good idea? >thanks, paul Funny you should ask. I was just finishing up an illustration of how to use the CBA-II battery analyzer as a data acquisition system for evaluating battery maintainers. I purchased an el-cheeso maintainer from Harbor Freight a few weeks ago but I've not had a chance to see how "smart" it is. http://aeroelectric.com/Pictures/HF_Battery_Maintainer.jpg Also picked up a brand name (Schumacher) charger maintainer at Wallmart for about $18. I set it up to charge a dead car battery. I clipped the CBA-II across the battery to "test" it as a 16V, 8-cell, lead-acid battery with a discharge rate of 0.02 A. The charger chugged along and produced this peformance graph: http://www.aeroelectric.com/articles/Battery_Maintenance/Schumacher_Bat_Maintainer.jpg Seems the $low$ item from Wallmart performs as expected and is about 1/2 the price of a Battery Tender, Jr and recharges almost twice as fast. I'm going to run the battery back down and then test the El-Cheeso from HF. In the mean time (to answer your question), if it were my airplane, I'd add a 3A fused maintainer circuit to the battery bus of both batteries. Arrange a connector let you plug in a pair of low cost maintainers, one for each battery. You need to be able to do this with EVERYTHING else in the airplane turned OFF and with zero risk of having a maintainer fuse open should you try to parallel a dead battery with a good one so that you can use a single maintainer. Bob . . .




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