AeroElectric-List Digest Archive

Wed 07/06/05


Total Messages Posted: 33



Today's Message Index:
----------------------
 
     1. 04:45 AM - Re: Dimmers & LED indicators (Eric M. Jones)
     2. 06:35 AM - Need a switch (Jim and Lucy)
     3. 06:42 AM - Re: Need a switch (BobsV35B@aol.com)
     4. 06:46 AM - Help - low voltage - update (Mike & Lee Anne Wiebe)
     5. 06:51 AM - Alternator selection (Robert L. Nuckolls, III)
     6. 06:54 AM - Re: Garmin 196 interferes with com radio (Robert L. Nuckolls, III)
     7. 06:58 AM - Contactors, Relays and stuff (Speedy11@aol.com)
     8. 07:25 AM - Re: Contactors, Relays and stuff (Robert L. Nuckolls, III)
     9. 07:27 AM - Re: Need a switch (Robert L. Nuckolls, III)
    10. 07:29 AM - Re: Need a switch (Hinde, Frank George (Corvallis))
    11. 08:11 AM - Re: Need a switch (Mickey Coggins)
    12. 09:55 AM - Re: Need a switch (Jim and Lucy)
    13. 10:03 AM - ICOM PTT ()
    14. 10:37 AM - Re: Need a switch (Hinde, Frank George (Corvallis))
    15. 11:12 AM - Re: lockwashers on Odyssey battery terminals? (Leo Corbalis)
    16. 11:44 AM - Re: Garmin 196 interferes with com radio (Cameron Kurth)
    17. 12:07 PM - Re: ICOM PTT (Lloyd, Daniel R.)
    18. 12:31 PM - Re: Garmin 196 interferes with com radio (Robert L. Nuckolls, III)
    19. 12:59 PM - Re: Garmin 196 interferes with com radio (Lloyd, Daniel R.)
    20. 01:12 PM - Re: Need a switch (Glaeser, Dennis A)
    21. 02:02 PM - Re: Need a switch (Carlos Trigo)
    22. 02:37 PM - Re: Garmin 196 interferes with com radio (Cameron Kurth)
    23. 03:41 PM - Re: Garmin 196 interferes with com radio (Joe Dubner)
    24. 04:13 PM - Re: Re: Need a switch (Jim and Lucy)
    25. 04:45 PM - Re: Re: Need a switch (Jim and Lucy)
    26. 04:47 PM - Re: Garmin 196 interferes with com radio (Cameron Kurth)
    27. 06:40 PM - Re: Help - low voltage - update (Jim Stone)
    28. 06:59 PM - Z-14 ? (TimRhod@AOL.COM)
    29. 07:09 PM - Re: Re: Need a switch (Kevin Horton)
    30. 07:33 PM - Re: Re: Need a switch (BobsV35B@aol.com)
    31. 08:08 PM - Re: ICOM PTT (Charlie England)
    32. 09:55 PM - Re: Re: Need a switch (Jim and Lucy)
    33. 11:37 PM - Warning lights fro day VFR (owner-aeroelectric-list-server@matronics.com)
 
 
 


Message 1


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    Time: 04:45:31 AM PST US
    From: "Eric M. Jones" <emjones@charter.net>
    Subject: Re: Dimmers & LED indicators
    --> AeroElectric-List message posted by: "Eric M. Jones" <emjones@charter.net> --> AeroElectric-List message posted by: "John Schroeder" <jschroeder@perigee.net> >Not according to the tech @ Ray Allen. Let me know if this is not so. >John >> --> AeroElectric-List message posted by: "Carlos Trigo" >> Eric.... Does your EGPAVR also dim the indicators from RAC? >> Carlos Carlos, I say definitely probably maybe. The device has an LM914 bargraph driver in it, and there is no reason the display cannot be dimmed---however a small modification to the MAC/RAC trim meter may be required. I just may tinker with this. Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 (508) 764-2072 When choosing between two evils, I always like to try the one I've never tried before. --Mae West


    Message 2


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    Time: 06:35:30 AM PST US
    From: Jim and Lucy <jpollard@ciaccess.com>
    Subject: Need a switch
    --> AeroElectric-List message posted by: Jim and Lucy <jpollard@ciaccess.com> Working on the wiring diagram for a subaru powered Zodiac with 2 fuel pumps and 2 electronic ignitions and 2 batteries. I would like a switch that would allow me to run each ignition and each fuel pump of either of my 2 battery busses. This would be 4 switches. Also the best setup for this would be down position of the switch is off. Middle would be left battery and all the way up would be other battery. I looked at quite allot of switches last night and they all seemed to have the middle position as on. thanks for any pointers Jim Pollard Merlin Ont Zenair ch601hds ea81


    Message 3


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    Time: 06:42:45 AM PST US
    From: BobsV35B@aol.com
    Subject: Re: Need a switch
    --> AeroElectric-List message posted by: BobsV35B@aol.com In a message dated 7/6/2005 8:37:09 A.M. Central Standard Time, jpollard@ciaccess.com writes: Also the best setup for this would be down position of the switch is off. Middle would be left battery and all the way up would be other battery. I looked at quite allot of switches last night and they all seemed to have the middle position as on. Good Morning Jim, I am not sure just what is needed, but I have used triple throw switches to accomplish what I think you want to do. They have no OFF position, just three ON positions. All you have to do is not hook up the contacts that will be hot when the lever is in the down position. Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Airpark LL22 Downers Grove, IL 60516 630 985-8502


    Message 4


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    Time: 06:46:41 AM PST US
    From: "Mike & Lee Anne Wiebe" <mwiebe@sympatico.ca>
    Subject: Help - low voltage - update
    --> AeroElectric-List message posted by: "Mike & Lee Anne Wiebe" <mwiebe@sympatico.ca> Well all, sorry for the slow response. But is seems that the need to make money to buy avgas got in the way of consuming it for the last week or so. Thx for the advice on my low voltage situation (Falco, with EI instrumentation). I tested various conditions in a 'safe flight' environment and found the following, using the on board EI instrumentation. I seem to have isolated it to a strobe issue, but would appreciate any insights. Battery voltage before start 12.2 (it had run a little, cycling gear etc. for some other tests recently). After start, charging 25A at 13.9V at 1100rpm. Within 30 seconds, it was 15A, same other readings. I loaded it up to a 20 amp draw in runup (1700 rpm) in various configurations and saw between 13.8 and 14.0 volts. The only exception was with the strobe on and it was bouncing between 12.1 and 12.9 volts, and between 12-14 amps draw. In flight (anywhere between 2300 and 2700 rpm), with loads of up to 20 Amps saw voltages of 14.2 virtually rock solid. Again however, with the strobe on, voltage varied between 12.9-14.1 volts, and 11-13 amps draw. All other readings in the cockpit (egt, cht, oil temps/pressures, etc.) which are also all monitored through EI instrumentation were rock solid during strobe operation. So I don't think it's strobe noise issue. The strobes work (Whelan, big multiple flash unit). So the simple answer appears to be to leave the strobes off. However, if any genius out there can describe a failure mode from this data, I'd sure appreciate the insights. Thx Mike


    Message 5


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    Time: 06:51:07 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Alternator selection
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 05:59 AM 7/6/2005 -0400, you wrote: Hi Bob, No offence taken, really. I am currently using a unit from a Toyota (Nippon Denso) and it's working fine. Due to a broken bracket I've had the opportunity to revisit the alternator issue. I've always been concerned by the fact that the flywheel pulley is many times the diameter of the alternator pulley making for an alternator speed approaching the sound barrier (in my feeble mind anyway). I was reading one of the internet lists yesterday and someone said the Suzuki unit was in addition to being very well made, designed to handle higher RPM's. I was trying to verify this. Feel free to rain on this parade any time, there are no problems today, only opportunities for growth. Thanks Bob, you're a good man, Thank you for the kind words. The only speed issue I'm aware of is the rational offered by B&C for balancing their ND alternators on a spin balance machine before reassembling them. This decision was based on an observation of poor bearing life in airplanes. This same observation prompted Vans to offer an oversized pulley to slow down certain alternators. Bill elected to stay fast for good output at ramp and taxi speeds and better cooling at cruise. Hence the smaller pulley on the balanced rotor. I am skeptical of any assertions about "designed to handle higher RPM" without specific knowledge of the features which make this practical. As we all know, there's a whole lot of blue smoke and wishful thoughts circulating through our world that passes for good advice and the path to salvation. If one wanted to take any stock automotive rotor and have it balanced locally, it certainly wouldn't hurt. There MIGHT be a secondary issue with slip ring surface speeds. The ND machines have very small slip rings that offer the lowest practical surface speeds under the brushes. There MAY be many machines suited to your task. The ND machines are the only ones I have much knowledge about and that is only peripheral as a result of my association with B&C over the years. Their products have DEMONSTRATED an exemplary service life. Bob . . . -------------------------------------------------------- < Throughout history, poverty is the normal condition > < of man. Advances which permit this norm to be > < exceeded -- here and there, now and then -- are the > < work of an extremely small minority, frequently > < despised, often condemned, and almost always opposed > < by all right-thinking people. Whenever this tiny > < minority is kept from creating, or (as sometimes > < happens) is driven out of a society, the people > < then slip back into abject poverty. > < > < This is known as "bad luck". > < -Lazarus Long- > <------------------------------------------------------> http://www.aeroelectric.com


    Message 6


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    Time: 06:54:50 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: Garmin 196 interferes with com radio
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 09:46 PM 7/5/2005 -0700, you wrote: >--> AeroElectric-List message posted by: Cameron Kurth ><cameronkurth@yahoo.com> > >I have a Garmin 196 that is wired into the plane's >power buss. I get interference at a small range of >frequencies on my com radio from the Garmin (just >happens to be Detroit approach). If I pull the fuse >to the Garmin so it runs off the battery the >interference goes away. It's a similar interference >that the Dynon D10's had when they first came out. > >So, what kind of filter should I use? Will the Radio >Shack 270-055 work in this situation? I called Garmin >about it. They said that the 196 was a handheld so it >has to meet the same specs as a toaster. They were >very nice about it but quite clear that it's only a >handheld so it was not designed for airplane use and >I'm on my own. This is NOT going to be easy. The symptoms you describe walk, talk and smell like radiated noise from the radio itself. Try operating the Garmin from a separate portable battery (does it have internal batteries?). If the noise goes away, a filter in the wires may help. If the noise is still there, then relocating the Garmin is the only thing left . . . it's unlikely that you want to build a shielded enclosure for the Garmin. This is an example of what DO-160 does for us in the certified world. These issues are best addressed in the design lab as opposed to your cockpit. Bob . . .


    Message 7


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    Time: 06:58:26 AM PST US
    From: Speedy11@aol.com
    Subject: Contactors, Relays and stuff
    --> AeroElectric-List message posted by: Speedy11@aol.com Ready for more dumb questions? The way I understand it, contactors can carry heavy loads, relays can carry medium loads, and switches can carry light loads. If correct, what are the 12 volt load ranges for each? Can I use a relay instead of a contactor to connect the battery to the main bus? Would I want to do that? Are there disadvantages? Stan Sutterfield


    Message 8


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    Time: 07:25:35 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: Contactors, Relays and stuff
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 09:57 AM 7/6/2005 -0400, you wrote: >--> AeroElectric-List message posted by: Speedy11@aol.com > >Ready for more dumb questions? > >The way I understand it, contactors can carry heavy loads, relays can carry >medium loads, and switches can carry light loads. > >If correct, what are the 12 volt load ranges for each? > >Can I use a relay instead of a contactor to connect the battery to the main >bus? Would I want to do that? Are there disadvantages? > >Stan Sutterfield There are no hard delineations between contactors, switches, and relays. You can buy a 'contactor' that's rated for only 20A, 'relays' rated for 100A and 'switches' rated for any number you'd like to choose. I'll suggest you avoid getting wrapped around the axle of loose definitions and concentrate on what task you'd like to perform, what the electrical and mechanical requirements are for the task and select the electro-whizzy that does the job for a price you find attractive irrespective of its nomenclature. Bob . . .


    Message 9


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    Time: 07:27:21 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: Need a switch
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 09:42 AM 7/6/2005 -0400, you wrote: >--> AeroElectric-List message posted by: BobsV35B@aol.com > > >In a message dated 7/6/2005 8:37:09 A.M. Central Standard Time, >jpollard@ciaccess.com writes: > >Also the best setup for this would be down position >of the switch is off. Middle would be left battery >and all the way up would be other battery. > >I looked at quite allot of switches last night and >they all seemed to have the middle position as on. > > >Good Morning Jim, > >I am not sure just what is needed, but I have used triple throw switches to >accomplish what I think you want to do. They have no OFF position, just >three ON positions. All you have to do is not hook up the contacts that >will be >hot when the lever is in the down position. This is easily accomplished with the 2-10 style of switch described in Figures 11-16, 11-17, and 11-18 of the 'Connection The 2-10 style switch is offered by B&C and others. Bob . . .


    Message 10


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    Time: 07:29:14 AM PST US
    Subject: Need a switch
    From: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com>
    --> AeroElectric-List message posted by: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com> Pointers...sure don't do it...:) Now of course this is just my preference but having the exact same aircraft and set up probably gives me some airtime.. Anyway. I like to avoid any single point of failure...A changeover switch like this is a single point of failure...if the switch burns up down you go! I set mine up with a single on/off switch for each fuel pump and each ignition. Batt #1 runs the left fuel pump and Ign #1. Batt #2 runs the right Fp and Ignition #2. The benefit with this system is no interconnection and very very simple. The second batt is on 3AH but should be good for at least an hour of flying on the right tank. Depending on current draw you can size your batteries to suit your needs. The single alt charges both batteries, but use a diode between Bat #1 and Batt#2 to prevent backflow in the event of a major short. Frank -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Jim and Lucy Subject: AeroElectric-List: Need a switch --> AeroElectric-List message posted by: Jim and Lucy --> <jpollard@ciaccess.com> Working on the wiring diagram for a subaru powered Zodiac with 2 fuel pumps and 2 electronic ignitions and 2 batteries. I would like a switch that would allow me to run each ignition and each fuel pump of either of my 2 battery busses. This would be 4 switches. Also the best setup for this would be down position of the switch is off. Middle would be left battery and all the way up would be other battery. I looked at quite allot of switches last night and they all seemed to have the middle position as on. thanks for any pointers Jim Pollard Merlin Ont Zenair ch601hds ea81


    Message 11


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    Time: 08:11:25 AM PST US
    From: Mickey Coggins <mick-matronics@rv8.ch>
    Subject: Re: Need a switch
    --> AeroElectric-List message posted by: Mickey Coggins <mick-matronics@rv8.ch> Just to say I agree with Frank's comments, and I'm doing it the same way he is. Individual switches for each function, simple, cheap, and reliable. Best regards, Mickey > > Anyway. I like to avoid any single point of failure...A changeover > switch like this is a single point of failure...if the switch burns up > down you go! > > I set mine up with a single on/off switch for each fuel pump and each > ignition. Batt #1 runs the left fuel pump and Ign #1. Batt #2 runs the > right Fp and Ignition #2. > > The benefit with this system is no interconnection and very very simple. > The second batt is on 3AH but should be good for at least an hour of > flying on the right tank. Depending on current draw you can size your > batteries to suit your needs. > > The single alt charges both batteries, but use a diode between Bat #1 > and Batt#2 to prevent backflow in the event of a major short. -- Mickey Coggins http://www.rv8.ch/ #82007 finishing


    Message 12


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    Time: 09:55:54 AM PST US
    From: Jim and Lucy <jpollard@ciaccess.com>
    Subject: Re: Need a switch
    --> AeroElectric-List message posted by: Jim and Lucy <jpollard@ciaccess.com> At 11:09 AM 7/6/2005, you wrote: >Just to say I agree with Frank's comments, and I'm doing it >the same way he is. Individual switches for each function, >simple, cheap, and reliable. > >Best regards, >Mickey The system I am working on does have a single switch for each fuel pump and each electronic ignition. The reason for the special switch is so I can choose which battery to run them off in case one of the batteries fails. I want to be able to run with all on or one of each on. The diode setup of z19 has some problems if you hook more than a single pump and ignition up to it. Jim Pollard


    Message 13


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    Time: 10:03:22 AM PST US
    From: <bakerocb@cox.net>
    Subject: ICOM PTT
    --> AeroElectric-List message posted by: <bakerocb@cox.net> 7/6/2005 Hello Experts, I have an ICOM IC-A4 hand held radio that I carry in my airplane as a communications back up. I also have the ICOM OPC-752 Headset Adapter cable accessory, but I do not have the separate ICOM 3.5 mm diameter PTT switch accessory for keying the transmitter while using the radio with that adapter and a headset. The manual says that the transmitter keying button on the side of the radio will not work when the headset adapter is plugged in. According to a diagram in the ICOM IC-A4 manual the ICOM PTT switch simply connects the tip of the microphone plug to the shank of the microphone plug in order to key the IC-A4 transmitter. My question is: Can I instead use my standard push-to-talk switch, with the larger diameter sized microphone receptacle and plug such as David Clark and Telex sell, in line with the microphone plug from the headset to the OPC-752 Adapter to key the IC-A4 transmitter? ICOM refuses to answer this question for me by saying they won't comment on any one else's equipment. Thanks. OC PS: I suppose that there is no substitute for an actual trial test, but I haven't been able to get two people and another radio together to run such a test.


    Message 14


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    Time: 10:37:20 AM PST US
    Subject: Need a switch
    From: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com>
    --> AeroElectric-List message posted by: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com> Not familiar with Z19. Yes but the problem of course is what happens if the switch itself fails? I thought the power schotty diode (sp) had a pretty big load rating?....Are you running fuel injected pumps?...The Facets only run about 1.8Amps and the ignition about another 1.5...From memeory....Whats the nature of the problem? You could have a double end fed buss with a separate switch to each battery...I think in Bob's setup he uses a the diode to replace one of those switches. Frank -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Jim and Lucy Subject: Re: AeroElectric-List: Need a switch --> AeroElectric-List message posted by: Jim and Lucy --> <jpollard@ciaccess.com> At 11:09 AM 7/6/2005, you wrote: >Just to say I agree with Frank's comments, and I'm doing it the same >way he is. Individual switches for each function, simple, cheap, and >reliable. > >Best regards, >Mickey The system I am working on does have a single switch for each fuel pump and each electronic ignition. The reason for the special switch is so I can choose which battery to run them off in case one of the batteries fails. I want to be able to run with all on or one of each on. The diode setup of z19 has some problems if you hook more than a single pump and ignition up to it. Jim Pollard


    Message 15


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    Time: 11:12:01 AM PST US
    From: "Leo Corbalis" <leocorbalis@sbcglobal.net>
    Subject: Re: lockwashers on Odyssey battery terminals?
    --> AeroElectric-List message posted by: "Leo Corbalis" <leocorbalis@sbcglobal.net> The first thing we learned in Strenght of Materials was that everything is made of chewing gum. Some old gums were harder than others but EVERYTHING DEFORMS, elastic or permenant !!! I use solder as a form of hotmelt glue that conducts. Leo Corbalis do not archive ----- Original Message ----- From: "Robert L. Nuckolls, III terminals?" <nuckollsr@cox.net> Subject: Re: AeroElectric-List: lockwashers on Odyssey battery terminals? > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" > <nuckollsr@cox.net> terminals? > > At 01:29 AM 7/2/2005 -0500, you wrote: > >>--> AeroElectric-List message posted by: czechsix@juno.com >> >>Ok, ignorant question....does anybody see a need to add a lockwasher to >>the battery terminal bolts? My PC-680 battery just came with a plain >>washer for each bolt, but no lockwasher. Seems like everything else on >>an airplane uses some sort of lockwasher, cotter pin, or self locking >>nut, so I'm wondering if this is an exception? No point in adding it if >>it ain't needed though.... > > Lockwashers are a real mixed bag . . . they're better than nothing > but a whole lot less than a real thread-locking technology used > to insure integrity of the joint. > > The "need" is very non-quantified. Battery terminals on my > van get checked for torque every time I service anything under > the hood . . . and more often than not, they move a bit under > my very un-calibrated torque force which suggests that they > have loosened since last tightening. > > I have considered thread locking these fasteners but I have > some questions as to the mechanism that produces loosening. > The threaded sockets on the battery are lead-alloy, did the > fastener loosen because the lead moved? If so, tread locking > will not fix it. The threads are in a horizontal plane and > heavy cables come off the battery at right angles to that > plane such that vertical vibration puts torque moments on > the fastener. Hmmm . . . thread locking would work here quite > nicely. > > As soon as I figure out which phenomenon I'm going to > experiment with, I'll let you all know what I find out. > In the mean time, the best anyone is likely to offer in > answer to your question will be something like, "I (did/didn't) > use lockwashers on my (fill in brand and part number) battery > and I (have/haven't) had problems with loosening. > > The always right answer is thread lock the joint. There > are commercial goops and goos from Locktite, Formagasket > and others but simply coating the first few threads of > your bolt with E-6000 cement will go a long way toward > keeping the fastener from ROTATING. I believe that this > battery uses brass inserts so concerns for soft material > don't apply. E-6000 will add some insurance against > movement but will not prevent normal removal/replacement > of the fastener for maintenance. > > Bob . . . > > >


    Message 16


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    Time: 11:44:35 AM PST US
    From: Cameron Kurth <cameronkurth@yahoo.com>
    Subject: Re: Garmin 196 interferes with com radio
    --> AeroElectric-List message posted by: Cameron Kurth <cameronkurth@yahoo.com> Bob When I pulled the fuse to the Garmin 196 it was then running off the internal batteries in the 196 and the noise went away. It's quite repeatable, when I put the 196 back on the plane's power buss the noise returns. So maybe an inline filter will help? Cam --- "Robert L. Nuckolls, III" <nuckollsr@cox.net> wrote: > --> AeroElectric-List message posted by: "Robert L. > Nuckolls, III" <nuckollsr@cox.net> > > At 09:46 PM 7/5/2005 -0700, you wrote: > > >--> AeroElectric-List message posted by: Cameron > Kurth > ><cameronkurth@yahoo.com> > > > >I have a Garmin 196 that is wired into the plane's > >power buss. I get interference at a small range of > >frequencies on my com radio from the Garmin (just > >happens to be Detroit approach). If I pull the > fuse > >to the Garmin so it runs off the battery the > >interference goes away. It's a similar > interference > >that the Dynon D10's had when they first came out. > > > >So, what kind of filter should I use? Will the > Radio > >Shack 270-055 work in this situation? I called > Garmin > >about it. They said that the 196 was a handheld so > it > >has to meet the same specs as a toaster. They were > >very nice about it but quite clear that it's only a > >handheld so it was not designed for airplane use > and > >I'm on my own. > > This is NOT going to be easy. The symptoms you > describe > walk, talk and smell like radiated noise from > the radio > itself. Try operating the Garmin from a separate > portable > battery (does it have internal batteries?). If > the noise > goes away, a filter in the wires may help. If > the noise > is still there, then relocating the Garmin is > the only > thing left . . . it's unlikely that you want to > build > a shielded enclosure for the Garmin. > > This is an example of what DO-160 does for us in > the certified world. These issues are best > addressed > in the design lab as opposed to your cockpit. > > Bob . . . > > > > browse > Subscriptions page, > FAQ, > > > > > >


    Message 17


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    Time: 12:07:33 PM PST US
    Subject: ICOM PTT
    From: "Lloyd, Daniel R." <LloydDR@wernerco.com>
    --> AeroElectric-List message posted by: "Lloyd, Daniel R." <LloydDR@wernerco.com> Can you put your primary radio on speaker and stand outside the plane and talk into the handheld and see if the plane receives it? -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of bakerocb@cox.net Subject: AeroElectric-List: ICOM PTT --> AeroElectric-List message posted by: <bakerocb@cox.net> 7/6/2005 Hello Experts, I have an ICOM IC-A4 hand held radio that I carry in my airplane as a communications back up. I also have the ICOM OPC-752 Headset Adapter cable accessory, but I do not have the separate ICOM 3.5 mm diameter PTT switch accessory for keying the transmitter while using the radio with that adapter and a headset. The manual says that the transmitter keying button on the side of the radio will not work when the headset adapter is plugged in. According to a diagram in the ICOM IC-A4 manual the ICOM PTT switch simply connects the tip of the microphone plug to the shank of the microphone plug in order to key the IC-A4 transmitter. My question is: Can I instead use my standard push-to-talk switch, with the larger diameter sized microphone receptacle and plug such as David Clark and Telex sell, in line with the microphone plug from the headset to the OPC-752 Adapter to key the IC-A4 transmitter? ICOM refuses to answer this question for me by saying they won't comment on any one else's equipment. Thanks. OC PS: I suppose that there is no substitute for an actual trial test, but I haven't been able to get two people and another radio together to run such a test.


    Message 18


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    Time: 12:31:34 PM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: Garmin 196 interferes with com radio
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 11:42 AM 7/6/2005 -0700, you wrote: >--> AeroElectric-List message posted by: Cameron Kurth ><cameronkurth@yahoo.com> > >Bob > >When I pulled the fuse to the Garmin 196 it was then >running off the internal batteries in the 196 and the >noise went away. It's quite repeatable, when I put >the 196 back on the plane's power buss the noise >returns. So maybe an inline filter will help? Good news. Yes, an inline filter will probably help. It doesn't have to be big . . . that radio can't draw much current. Do you know exactly how much? Bob . . .


    Message 19


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    Time: 12:59:14 PM PST US
    Subject: Garmin 196 interferes with com radio
    From: "Lloyd, Daniel R." <LloydDR@wernerco.com>
    --> AeroElectric-List message posted by: "Lloyd, Daniel R." <LloydDR@wernerco.com> DO you get the same interference when you use the cigarette plug adapter? If not then I would take a guess it is your wiring that you installed and you can get a shielded cable to replace the el cheapo one they send you for the combo plug on the back. I had the same issue when I tried to split out the pins for power and data, that cable they send/sell is crap, so I made my own, and it solved the issue. -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Cameron Kurth Subject: Re: AeroElectric-List: Garmin 196 interferes with com radio --> AeroElectric-List message posted by: Cameron Kurth <cameronkurth@yahoo.com> Bob When I pulled the fuse to the Garmin 196 it was then running off the internal batteries in the 196 and the noise went away. It's quite repeatable, when I put the 196 back on the plane's power buss the noise returns. So maybe an inline filter will help? Cam --- "Robert L. Nuckolls, III" <nuckollsr@cox.net> wrote: > --> AeroElectric-List message posted by: "Robert L. > Nuckolls, III" <nuckollsr@cox.net> > > At 09:46 PM 7/5/2005 -0700, you wrote: > > >--> AeroElectric-List message posted by: Cameron > Kurth > ><cameronkurth@yahoo.com> > > > >I have a Garmin 196 that is wired into the plane's > >power buss. I get interference at a small range of > >frequencies on my com radio from the Garmin (just > >happens to be Detroit approach). If I pull the > fuse > >to the Garmin so it runs off the battery the > >interference goes away. It's a similar > interference > >that the Dynon D10's had when they first came out. > > > >So, what kind of filter should I use? Will the > Radio > >Shack 270-055 work in this situation? I called > Garmin > >about it. They said that the 196 was a handheld so > it > >has to meet the same specs as a toaster. They were > >very nice about it but quite clear that it's only a > >handheld so it was not designed for airplane use > and > >I'm on my own. > > This is NOT going to be easy. The symptoms you > describe > walk, talk and smell like radiated noise from > the radio > itself. Try operating the Garmin from a separate > portable > battery (does it have internal batteries?). If > the noise > goes away, a filter in the wires may help. If > the noise > is still there, then relocating the Garmin is > the only > thing left . . . it's unlikely that you want to > build > a shielded enclosure for the Garmin. > > This is an example of what DO-160 does for us in > the certified world. These issues are best > addressed > in the design lab as opposed to your cockpit. > > Bob . . . > > > > browse > Subscriptions page, > FAQ, > > > > > >


    Message 20


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    Time: 01:12:47 PM PST US
    Subject: Re: Need a switch
    From: "Glaeser, Dennis A" <dennis.glaeser@eds.com>
    --> AeroElectric-List message posted by: "Glaeser, Dennis A" <dennis.glaeser@eds.com> If you subscribe to the 'single failure' philosophy for one flight, then the batteries are only in the equation if the alternator has failed! But ignoring that detail, and assuming battery only operation... Powering each ignition and pump from a separate battery (as in Z-19) provides redundancy. Whatever single item fails (battery, or ignition, or pump, or switch), you complete the flight with the other one. Allowing each pump and ignition to be powered by either battery does allow for certain multiple failures (2 failures of different components), but not all: failure of both batteries, or pumps, or ignitions, or both switches to either the pumps or ignitions). Is the added cost and complexity really value added? A test: write the procedure for properly positioning the switches for your flight manual. If (after the alternator fails) a battery fails, do you really want (or need) to run both ignitions? You could fly longer by only using one. A previous version of my electrical system had a 3 way switch to allow my E-Bus to be powered from either battery. Bob Nuckolls pointed out that all it did was provide an opportunity to make a bad decision, so I simplified back to a 2 way switch. A simple system for my simple mind :-) Dennis Glaeser RV-7A Empennage --> AeroElectric-List message posted by: Jim and Lucy <jpollard@ciaccess.com <mailto:jpollard@ciaccess.com?subjectRe:%20Need%20a%20switch&replyto20 0507061334.j66DY6oa022514@mail.matronics.com> > Working on the wiring diagram for a subaru powered Zodiac with 2 fuel pumps and 2 electronic ignitions and 2 batteries. I would like a switch that would allow me to run each ignition and each fuel pump of either of my 2 battery busses. This would be 4 switches. Also the best setup for this would be down position of the switch is off. Middle would be left battery and all the way up would be other battery. I looked at quite allot of switches last night and they all seemed to have the middle position as on. thanks for any pointers Jim Pollard Merlin Ont Zenair ch601hds ea81


    Message 21


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    Time: 02:02:44 PM PST US
    Received-SPF: softfail (mta6: domain of transitioning trigo@mail.telepac.pt does not designate 85.138.30.109 as permitted sender) receiver=mta6; client_ip=85.138.30.109; envelope-from=trigo@mail.telepac.pt;
    From: "Carlos Trigo" <trigo@mail.telepac.pt>
    Subject: Re: Need a switch
    --> AeroElectric-List message posted by: "Carlos Trigo" <trigo@mail.telepac.pt> Mickey Does that mean that you are not using the ExpBus? Carlos --> AeroElectric-List message posted by: Mickey Coggins <mick-matronics@rv8.ch> Just to say I agree with Frank's comments, and I'm doing it the same way he is. Individual switches for each function, simple, cheap, and reliable. Best regards, Mickey


    Message 22


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    Time: 02:37:40 PM PST US
    From: Cameron Kurth <cameronkurth@yahoo.com>
    Subject: Re: Garmin 196 interferes with com radio
    --> AeroElectric-List message posted by: Cameron Kurth <cameronkurth@yahoo.com> Bob Do I filter the power supply to the com radio or the GPS? I think the com radio pulls about 5-7 amps. It's a King KX125. Lloyd I have the stock data/power cable. I was looking at the lack of shielding and thought I might try using shielded wire on the power side. I don't have a way of hooking up the cigar lighter plug in the plane. It's either to the power buss or internal batteries. Cam --- "Robert L. Nuckolls, III" <nuckollsr@cox.net> wrote: > --> AeroElectric-List message posted by: "Robert L. > Nuckolls, III" <nuckollsr@cox.net> > > At 11:42 AM 7/6/2005 -0700, you wrote: > > >--> AeroElectric-List message posted by: Cameron > Kurth > ><cameronkurth@yahoo.com> > > > >Bob > > > >When I pulled the fuse to the Garmin 196 it was > then > >running off the internal batteries in the 196 and > the > >noise went away. It's quite repeatable, when I put > >the 196 back on the plane's power buss the noise > >returns. So maybe an inline filter will help? > > Good news. Yes, an inline filter will probably > help. It doesn't have to be big . . . that radio > can't draw much current. Do you know exactly how > much? > > Bob . . . > > > > browse > Subscriptions page, > FAQ, > > > > > >


    Message 23


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    Time: 03:41:27 PM PST US
    From: Joe Dubner <jdubner@yahoo.com>
    Subject: Re: Garmin 196 interferes with com radio
    --> AeroElectric-List message posted by: Joe Dubner <jdubner@yahoo.com> Cam, I have a Garmin GPS 196 wired to the bus in my Long-EZ and have experienced no problems (that I know of). In addition, my installation uses the RS-232 data in/data out wires with 4800 baud NMEA data pulsing continuously. Of course, there are real differences in our installations (e.g. antenna locations) but I would be interested in the specific VHF frequencies so I can test my setup. My cable came from http://pfranc.com/, more specifically the pDP0 cable ($9.99 on the right side of http://pfranc.com/cables/index.mhtml). It seems well constructed and contains a molded-in ferrite choke. I ordered two of them from Frank McJunkin, fmcjunki@comcast.net and paid $10 each postpaid. (I use the second one on my bench for the occasions when I bring the GPS home to program for a complex route, learn to use all the features, upgrade the firmware, upgrade the databases, or download the logbook. Come to think of it, that second cable gets used more than the first <g>) -- Joe Joe Dubner, K7JD 523 Cedar Avenue Lewiston, ID 83501 cell: (208) 305-2688 http://www.nicon.org/chapter328/jd/ On 06-Jul-05 14:33 Cameron Kurth wrote: > --> AeroElectric-List message posted by: Cameron Kurth <cameronkurth@yahoo.com> > > Bob > Do I filter the power supply to the com radio or the > GPS? I think the com radio pulls about 5-7 amps. > It's a King KX125. > > Lloyd > I have the stock data/power cable. I was looking at > the lack of shielding and thought I might try using > shielded wire on the power side. I don't have a way > of hooking up the cigar lighter plug in the plane. > It's either to the power buss or internal batteries. > > Cam > > > --- "Robert L. Nuckolls, III" <nuckollsr@cox.net> > wrote: > >> --> AeroElectric-List message posted by: "Robert L. >> Nuckolls, III" <nuckollsr@cox.net> >> >> At 11:42 AM 7/6/2005 -0700, you wrote: >> >> >--> AeroElectric-List message posted by: Cameron >> Kurth >> ><cameronkurth@yahoo.com> >> > >> >Bob >> > >> >When I pulled the fuse to the Garmin 196 it was >> then >> >running off the internal batteries in the 196 and >> the >> >noise went away. It's quite repeatable, when I put >> >the 196 back on the plane's power buss the noise >> >returns. So maybe an inline filter will help? >> >> Good news. Yes, an inline filter will probably >> help. It doesn't have to be big . . . that radio >> can't draw much current. Do you know exactly how >> much? >> >> Bob . . . >> >> >> >> browse >> Subscriptions page, >> FAQ, >> >> >> >> >> >> > > > > > > >


    Message 24


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    Time: 04:13:44 PM PST US
    From: Jim and Lucy <jpollard@ciaccess.com>
    Subject: Re: Need a switch
    --> AeroElectric-List message posted by: Jim and Lucy <jpollard@ciaccess.com> At 05:00 PM 7/6/2005, you wrote: >--> AeroElectric-List message posted by: "Carlos Trigo" ><trigo@mail.telepac.pt> > >Mickey > >Does that mean that you are not using the ExpBus? > >Carlos No EXpBus Jim Pollard zenair 601 subaru ea81 2 fuel pumps 1 at each wing tank 2 crane cams ignitions 1 holley 1920 carb do not archive


    Message 25


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    Time: 04:45:48 PM PST US
    From: Jim and Lucy <jpollard@ciaccess.com>
    Subject: Re: Need a switch
    --> AeroElectric-List message posted by: Jim and Lucy <jpollard@ciaccess.com> At 04:11 PM 7/6/2005, you wrote: >--> AeroElectric-List message posted by: "Glaeser, Dennis A" ><dennis.glaeser@eds.com> > >If you subscribe to the 'single failure' philosophy for one flight, then >the batteries are only in the equation if the alternator has failed! I think I have the single point of failures all addressed as much as possible. If either battery or its wiring fails. I have another battery also hooked to the alternator. If the alternator fails, I have 2 batteries to run on. If a fuel pump fails, I run on the other at the other wing tank. IF an ignition fails, I run on the other one. Both ignitions are not on together except for takeoff and landing. If any one of the two switches fails for the 2 pumps and any one of the two switches fails for the 2 ignitions, I will run on the other pump or ignition. By using this special switch Bob mentioned earlier I can choose which battery is powering either pump and ignition. Otherwise keeping one ignition and pump dedicated to one battery could cause a case where I have a full tank but that pump is hooked to a dead battery during an electrical failure. During normal operations it would not matter which on position the switch was in. IE hooked to left battery buss or right battery bus. If the alternator quits, I will open all contactors to save power. The pumps and ignition are hooked to the always live battery buses so the engine will not quit when the contactors are opened. The eis is hooked to the battery buses and it will warm me for overvoltage or under voltage. There is a switch to power the EIS from either of the battery busses. This way the voltage can be checked on each one separately. Overvoltage is taken care of automatically by Bobs crowbar gizmo on my externally regulated ND alternator. thanks for all the replys guys Jim Pollard Merlin Ont Zenair ch601hds subaru ea81


    Message 26


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    Time: 04:47:20 PM PST US
    From: Cameron Kurth <cameronkurth@yahoo.com>
    Subject: Re: Garmin 196 interferes with com radio
    --> AeroElectric-List message posted by: Cameron Kurth <cameronkurth@yahoo.com> >I would be interested in the specific VHF frequencies so I can test my setup. > The only frequency that has any interference is 118.95. That just happens to be Detroit Approach. I live under Detroit's class B airspace so it's an important frequency for me. Also I'm working on my instrument ticket so I talk to approach quite abit and a channel full of static just doesn't help in my learnings :) Cam


    Message 27


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    Time: 06:40:26 PM PST US
    From: "Jim Stone" <jsto1@tampabay.rr.com>
    Subject: RE: Help - low voltage - update
    --> AeroElectric-List message posted by: "Jim Stone" <jsto1@tampabay.rr.com> I was running some current calibration tests this weekend and measured the following values for Nav lights (9 Amps average) and Aeroquip Strobes (7 Amps average). However the strobes are a pulsed load so current peaks are much higher. Voltage drops, imply that the alternator and/or battery cannot meet the peak power needs so the voltage drops. The starting voltage indicates the battery isn't fully charged to begin with. If you were pulling 20 Amps and added another 7 Amps average, and the voltage dropped as noted, I'd suspect that the alternator may be undersized, or have a regulator/diode problem. Checking with an osilloscope and currnt probe could define the peak current surge but most people don't have access to that equipment. You might check the Wheelin data sheets to see if they list peak currents. The EI monitor will probably work down to around 10V. Jim Stone Jabiru J450 Clearwater FL. -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Mike & Lee Anne Wiebe Subject: AeroElectric-List: Help - low voltage - update --> AeroElectric-List message posted by: "Mike & Lee Anne Wiebe" --> <mwiebe@sympatico.ca> Well all, sorry for the slow response. But is seems that the need to make money to buy avgas got in the way of consuming it for the last week or so. Thx for the advice on my low voltage situation (Falco, with EI instrumentation). I tested various conditions in a 'safe flight' environment and found the following, using the on board EI instrumentation. I seem to have isolated it to a strobe issue, but would appreciate any insights. Battery voltage before start 12.2 (it had run a little, cycling gear etc. for some other tests recently). After start, charging 25A at 13.9V at 1100rpm. Within 30 seconds, it was 15A, same other readings. I loaded it up to a 20 amp draw in runup (1700 rpm) in various configurations and saw between 13.8 and 14.0 volts. The only exception was with the strobe on and it was bouncing between 12.1 and 12.9 volts, and between 12-14 amps draw. In flight (anywhere between 2300 and 2700 rpm), with loads of up to 20 Amps saw voltages of 14.2 virtually rock solid. Again however, with the strobe on, voltage varied between 12.9-14.1 volts, and 11-13 amps draw. All other readings in the cockpit (egt, cht, oil temps/pressures, etc.) which are also all monitored through EI instrumentation were rock solid during strobe operation. So I don't think it's strobe noise issue. The strobes work (Whelan, big multiple flash unit). So the simple answer appears to be to leave the strobes off. However, if any genius out there can describe a failure mode from this data, I'd sure appreciate the insights. Thx Mike


    Message 28


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    Time: 06:59:46 PM PST US
    From: TimRhod@AOL.COM
    Subject: Z-14 ?
    --> AeroElectric-List message posted by: TimRhod@aol.com Bob: On your Z-14 diagram you show a primary fuel pump on the main battery bus and a secondary fuel pump on the auxiliary battery bus. Is this two sources of power to the same fuel pump? If yes this solves my problem. Tonight I went out to start my plane and I had left the main master on over night. main battery dead of course. Aux battery fine but right now I only have the electric fuel pump wired to the main battery buss so no fuel pump and crossfeed doesn't help. Engine would crank but without fuel pump no start. Two solutions I considered 1. two battery sources to fuel pump, therefore my question above or 2. move the fuel pump wire to Main or Aux bus. Thanks Tim Rhodenbaugh


    Message 29


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    Time: 07:09:19 PM PST US
    From: Kevin Horton <khorton01@rogers.com>
    Subject: Re: Need a switch
    --> AeroElectric-List message posted by: Kevin Horton <khorton01@rogers.com> On 6 Jul 2005, at 19:44, Jim and Lucy wrote: > I think I have the single point of failures all addressed as > much as possible. > ... > IF an ignition fails, I run on the other one. > > Both ignitions are not on together except for takeoff and landing. > > If any one of the two switches fails for the 2 pumps and any one of > the > two switches fails for the 2 ignitions, I will run on the other > pump or > ignition. > Something to think about - if one ignition fails, and you then select the other ignition on, the engine will have been pushing unburnt fuel into the exhaust. There is a good chance you will have a very large backfire, which could possibly break an exhaust stack off. A broken exhaust stack could lead to a fire. Possible solutions: 1. an exhaust system robust enough to handle massive backfires without failure (= heavy), or 2. Run both ignitions all the time, or 3. Convince yourself that you will be smart enough to pull the throttle to idle before selecting the other ignition to ON. Personally, I've made enough screwups in my time that I would be very cautious about assuming I wouldn't screw this one up. If you believe the exhaust system is robust enough to handle backfires, I would want to demonstrate this capability in controlled conditions during the flight test program. Go over head the airfield, with one ignition ON, and the other OFF. Select the first ignition OFF, don't move the throttle, wait several seconds, then select the second ignition ON. Pull the throttle to idle and do an immediate approach and landing, using as little power as possible. Inspect the exhaust system and repeat. Start the tests with low power, working up in power for subsequent tests until you have done one at full power. I'd rather discover a problem during this kind of testing, than have an ignition fail when I am a long way from the airfield and have to spend a long time with power on, and a possible broken exhaust stack. Good luck, Kevin Horton RV-8 (finishing kit) Ottawa, Canada http://www.kilohotel.com/rv8


    Message 30


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    Time: 07:33:54 PM PST US
    From: BobsV35B@aol.com
    Subject: Re: Need a switch
    --> AeroElectric-List message posted by: BobsV35B@aol.com In a message dated 7/6/2005 9:10:30 P.M. Central Standard Time, khorton01@rogers.com writes: 3. Convince yourself that you will be smart enough to pull the throttle to idle before selecting the other ignition to ON. Personally, I've made enough screw ups in my time that I would be very cautious about assuming I wouldn't screw this one up. Good Evening Kevin, If you are going to go with this one, I would strongly suggest that you place the mixture in idle cutoff instead of closing the throttle. Pushing the mixture slowly in after the ignition is on and with the throttle full open will be a lot easier on the engine and it will also start a lot easier with full throttle than it will with the throttle closed. Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Airpark LL22 Downers Grove, IL 60516 630 985-8502


    Message 31


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    Time: 08:08:38 PM PST US
    From: Charlie England <ceengland@bellsouth.net>
    Subject: Re: ICOM PTT
    --> AeroElectric-List message posted by: Charlie England <ceengland@bellsouth.net> bakerocb@cox.net wrote: >--> AeroElectric-List message posted by: <bakerocb@cox.net> > >7/6/2005 > >Hello Experts, I have an ICOM IC-A4 hand held radio that I carry in my >airplane as a communications back up. I also have the ICOM OPC-752 Headset >Adapter cable accessory, but I do not have the separate ICOM 3.5 mm diameter >PTT switch accessory for keying the transmitter while using the radio with >that adapter and a headset. The manual says that the transmitter keying >button on the side of the radio will not work when the headset adapter is >plugged in. > >According to a diagram in the ICOM IC-A4 manual the ICOM PTT switch simply >connects the tip of the microphone plug to the shank of the microphone plug >in order to key the IC-A4 transmitter. > >My question is: Can I instead use my standard push-to-talk switch, with the >larger diameter sized microphone receptacle and plug such as David Clark and >Telex sell, in line with the microphone plug from the headset to the OPC-752 >Adapter to key the IC-A4 transmitter? > >ICOM refuses to answer this question for me by saying they won't comment on >any one else's equipment. Thanks. > >OC > >PS: I suppose that there is no substitute for an actual trial test, but I >haven't been able to get two people and another radio together to run such a >test. > Plug in the headset adaptor, turn on the radio & push the side mounted xmit button. Does the xmit led light up? My IC-A4 works fine using the adaptor & the regular xmit button. My manual says the radio won't work while on the external charge jack (exactly opposite what the ICOM rep promised me before I bought it). Charlie


    Message 32


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    Time: 09:55:00 PM PST US
    From: Jim and Lucy <jpollard@ciaccess.com>
    Subject: Re: Need a switch
    --> AeroElectric-List message posted by: Jim and Lucy <jpollard@ciaccess.com> At 10:08 PM 7/6/2005, you wrote: >Something to think about - if one ignition fails, and you then select >the other ignition on, the engine will have been pushing unburnt fuel >into the exhaust. There is a good chance you will have a very large >backfire, That is a good thing to think about that I had not got to yet. For the first few hours my exhaust system will be as it is now with just 2 straight 19 inch straight pipes coming off the heads and exiting the cowl to a few inches behind the firewall. Some mufflers will be added later. I have been told that the belt drive subaru does not spin very long in the air after the engine shuts down and getting an airstart will be way over vne. So that may help some. I once shut of the ignition on a pickup while at highway speed to try to hear a distant CB radio transmission that was being overpowered by the ignition noise. When I turned it back on one of the mufflers ripped itself to shreds. Did not no any better at 18 years old. Jim Pollard Merlin Ont


    Message 33


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    Time: 11:37:47 PM PST US
    From: owner-aeroelectric-list-server@matronics.com
    Subject: Warning lights fro day VFR
    --> AeroElectric-List message posted by: Folks, Could some of you guys recommend warning lights to put on the panel? My objective is to have bright lights therefore visible in direct sunlight. LEDs could probably do it better than incandescent bulbs. Since I shall not be doing night VFR or IFR as most of Europe does not allow it with experimentals (unless the engine and avionics are certified and maintained as a certified), I would not need a dimmer circuit. Thanks, Mich=E8le Delsol RV8 Fuselage (working on first assembly of the dreaded gear boxes).




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