AeroElectric-List Digest Archive

Sun 07/24/05


Total Messages Posted: 22



Today's Message Index:
----------------------
 
     1. 01:14 AM - Re: Re: Tach source for EIS (John Swartout)
     2. 04:27 AM - Re: Silicone and O2 sensor? (Ronald J. Parigoris)
     3. 06:39 AM - overvoltage protection false trigger fix (Ken)
     4. 08:55 AM - Connector Selection Redux (Robert L. Nuckolls, III)
     5. 09:20 AM - Re: Silicone and O2 sensor? (Robert L. Nuckolls, III)
     6. 09:40 AM - Re: "P" lead length (Robert L. Nuckolls, III)
     7. 11:03 AM - Re: Silicone and O2 sensor? (Ed Anderson)
     8. 11:29 AM - Re: Silicone and O2 sensor? (Ken)
     9. 12:32 PM - Re: Silicone and O2 sensor? (AI Nut)
    10. 12:35 PM - Re: Silicone and O2 sensor? (AI Nut)
    11. 01:15 PM - Re: Silicone and O2 sensor? (Ed Anderson)
    12. 01:30 PM - Re: Slow starter (Charlie England)
    13. 01:58 PM - Re: Slow starter (Robert L. Nuckolls, III)
    14. 03:47 PM - P/N, source for microphone? (John Swartout)
    15. 05:07 PM - Re: P/N, source for microphone? (Larry McFarland)
    16. 05:28 PM - Re: P/N, source for microphone? (Bill Maxwell)
    17. 06:25 PM - Re: P/N, source for microphone? (John Swartout)
    18. 07:39 PM - HOT fuel guage (Jack Eckdahl)
    19. 08:24 PM - Re: P/N, source for microphone? (Robert L. Nuckolls, III)
    20. 08:34 PM - Re: HOT fuel guage (Robert L. Nuckolls, III)
    21. 09:15 PM - Z13 and switches ()
    22. 10:12 PM - Re: P/N, source for microphone? (Bill Maxwell)
 
 
 


Message 1


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    Time: 01:14:44 AM PST US
    From: "John Swartout" <jgswartout@earthlink.net>
    Subject: Re: Tach source for EIS
    --> AeroElectric-List message posted by: "John Swartout" <jgswartout@earthlink.net> Wow, George, thanks for the tutorial! When I ordered the EIS from GRT, they told me I could take tach input from the electronic ignitions, and use a switch to switch between them, but it did not occur to me at the time to ask why I would want to. I confess I haven't yet read the manual for the EIS. I have read some manuals for other gadgets I'm installing, and generally find the better ones awful and the worse ones utterly useless. Goes for computers as well. I'm working on the electrical system now and trying to order everything I still need so I can cut correct size & number of holes in the instrument panel in preparation for painting, next month if all goes well. Thanks for the help. John -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of gmcjetpilot@yahoo.com Subject: AeroElectric-List: Re: Tach source for EIS --> AeroElectric-List message posted by: <gmcjetpilot@yahoo.com> John: "George, does that UMA tack drive convert mechanical to electronic to supply the EIS?" John, 5 volt (4.8v) excitation is common for many sensors for electronic engine monitors, and this is not just limited a hall effect tach sender. (Note sender, probe, transducer and sensor all mean the same thing for this discussion). 5 VOLTS IS STANDARD FOR ELECTRONIC ENGINE MONITORS: EIS has its own 5 volt output power supply (actually 4. 8 volts) to drive the sensors or probes that require it. It may sound odd but some of the EIS probes work on +4.8 volt bias, not ground or 12 or 14 volts. In fact 12-14 volt going into any of the EIS probe input lines will damage the unit. If you read the manual for the EIS the optional or auxiliary inputs for: fuel flow, capacitive fuel level probes , fuel pressure and hall effect amp probe all require 4.8v to power them. HALL EFFECT: The hall effect tach sender converts the rotation of the tach drive into an electrical pulse. That pulse is what the EIS is set up to measure and turn into RPM. The standard way to get a pulse is off the magneto p-lead, lighting or ignition coil (like on a rotax) or magnetic tach sensor. Some of these produce their own voltage, others like a hall effect sender need a small voltage to give the proper output. Basics of Hall effect involve magnetic fields and electrical currents. The hall effect needs a little input voltage to work. The UMA is a "Hall Effect" device. Here is link explaining how "hall effect" works if you want to know: http://hyperphysics.phy-astr.gsu.edu/hbase/magnetic/hall.html GRT's EIS 4000: The EIS works on +4.8 Volt Bias for many input signals. 4.8 Volts is the MAX volts input on any probe input for the EIS. 5 volts is common power supply level at the sub-component electronics level, by the way. Once you buy the EIS4000 and the hall effect device and read the installation manual it will be obvious. Even the optional amp sender GRT sells is a hall effect device and requires a positive 4.8 volt input. The nice part of a hall effect amp probe is the wire passes thru a coil with out a need to make a break in the wire. The hall effect amp sensor measures the magnetic field and converts it into a bias voltage your EIS can read. Cool. The EIS for the most part simply measures steady state voltage levels from a probe. With the software (and scale factor), it displays the correct value for you to read, like: fuel pressure oil temp, EGT, CHT, fuel level, etc. (EGT and CHT probes produce their own (very small) voltage. The oil pressure is set up to a ground bias and requires no external excitation voltage. Other probes like the fuel pressure requires an excitation voltage.) Some of the probe inputs are self powered (EGT/CHT) and others in the EIS are designed to measure a ground bias (oil pressure). Some EIS inputs measure a pulse (tach and fuel flow). It sounds odd or confusing I know, but it is super easy to connect. The wires are color coded. The EIS know what to do. As far as the Tach and the EIS, GRT does not sell tach transducers and expects you to provide a pulse. The software has user settings to adjust the number of pulses per engine revolution to account for different input sources from 0.5 to 12. How you get the pulse is your business but it must not be higher than 4.8 volts. IF using a coil or p-lead off a magneto you need to add resistors. The fuel flow requires the 4.8 volt excitation and the tach may or may not depending on the way you are measuring it. A pulse is a simple 0 to 5v signal that last a few Milli seconds. The rate of this pulse is read buy the EIS and converted to the proper display value to read as RPM or Gal/Hr. Regardless of the pulse the max magnitude of the pulse can not exceed 4.8 volts. Good Luck, George Time: 05:46:10 AM PST US From: "John Swartout" <jgswartout@earthlink.net> Subject: RE: AeroElectric-List: Re: Tach source for EIS --> AeroElectric-List message posted by: "John Swartout" <jgswartout@earthlink.net> George, does that UMA tack drive convert mechanical to electronic to supply the EIS? 5 volts is sort of odd. How do you supply 5 volts to yours? I'll be using toggle switches per Z13-8 for the Pmags, so can turn off either one at any time. John ---------------------------------


    Message 2


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    Time: 04:27:50 AM PST US
    From: "Ronald J. Parigoris" <rparigor@SUFFOLK.LIB.NY.US>
    Subject: Re: Silicone and O2 sensor?
    --> AeroElectric-List message posted by: "Ronald J. Parigoris" <rparigor@suffolk.lib.ny.us> Hello Paul Do not archive "Would the O2 sensor likely to be damaged by 100 low lead ?" If a O2 sensor were used to control FI, it would be rendered unusable in a very short time if using 100LL. I have no first hand experience, but after researching it seems to drive a monitor it will work for some time. Supposedly you will see reaction time slow down which is moot on a monitor. Supposedly when you first start and a sensor has deteriorated, it will not cycle the full scale range, and just keep getting worst. Folk I questioned seem to think on a exclusive 100LL diet, somewhere between 50 and 250 hours, all indicated when it begins to go south, it is very recognizable and will still be somewhat useful even in deteriorated state. Ron Parigoris


    Message 3


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    Time: 06:39:00 AM PST US
    From: Ken <klehman@albedo.net>
    Subject: overvoltage protection false trigger fix
    --> AeroElectric-List message posted by: Ken <klehman@albedo.net> I had a false OVM trip thing going on similar to Tom Johnson and I really get annoyed when simple circuits misbehave. Both of my homemade OVM's would trip their 2.5 amp C/B on battery power without the engine running when various switches were operated. I couldn't make anything trip when the OVM's were disconnected and I do have diodes on all the relays. This is on a modified Z-14 and it turns out that my OVM's are constructed according to reivision B 6/29/04 with that detailed explanation of the circuit. If I removed the main battery or it's B-lead fuse then just turning on the crossfeed would trip both OVM's almost everytime. Interestingly both C/B's are in series with a 10 amp ATO fuse and despite many dozens of 2.5 amp C/B trips I've yet to pop a 10 amp fuse. I did not see anything unusual with an analog scope although on the bench the scope sure shows how the diodes across the relays eliminates the negative spike when the relays are opened. The OVM's seemed to check out fine on my bench and and in fact I was only been able to get one unrepeatable false trip on the bench and that was by drawing a little arc for quite some time in the connection to the relay coil. I then started thinking that maybe this really is the dv/dt effect on the SCR due to voltage spikes on the bus. So I disconnected the tranistor from the SCR gate but no false triggering occurred which I think that means that the dv/dt effect was NOT occurring. However while investigating (poking around) I noticed that just touching a digital voltmeter probe to point C (the zener) would often trigger the little devil. That didn't seem right so I added a 10 uF aluminum cap to stabilize/filter the 12 volt reference provided by the zener. (No particular reason for 10 uF , I just happened to put my hand on one) Well happy days, it seems to have done the trick as so far I have not been able to false trip the device. Bob I'm going to declare my problem fixed unless you still want to see one of these OVM's for your own tests. Maybe my particular zeners are slow learners but it seems to me that the voltage reference probably should have a capacitor on it to reduce its sensitivity to bus variations and in any event, that seems to have fixed my problem :) thanks Ken Robert L. Nuckolls, III overvoltage protection wrote: >--> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> overvoltage protection > >At 02:34 PM 7/15/2005 -0400, you wrote: > > > >>--> AeroElectric-List message posted by: Ken <klehman@albedo.net> >> >>Hi Bob >> >>It's obvious that you are a busy man and I thank you for your >>observations. No this is not a 40amp breaker. It's a small automotive >>relay with 40 amp rated contacts. It provides an OV disconnect for a 20 >>amp PM alternator. The relay coil draws about 130 ma. The circuit >>breaker that feeds this relay coil, and that the Crowbar OVP trips, is >>a 2 1/2 amp (two and a half amp) breaker. >> >>The OVP is not from B&C. It is homemade according to the revision dated >>4/16/2 and constructed with the recommended Digi-key parts. Since you >>have confirmed that this is unexpected behaviour, I will do some more >>investigation and let you know what I find. >> >>This is on a modified Z-14 and it is not even on the battery that feeds >>the primary systems of my electrically dependant engine. This battery >>and PM alternator feeds the backup engine systems. I'll start by >>investigating whether the OVP for the other alternator behaves similarly >>and perhaps put a scope on the 22 uF capacitor and the SCR. If I don't >>learn anything useful and it is still exhibiting this behaviour, I'll be >>happy to donate it to the cause if you still want to see it but it is >>just a homemade unit. >> >> > > Yes. Send it to me. First, I'll test it for performance > and then perhaps I'll make some mods and return it to > see if it makes any difference. > > Bob . . . > >


    Message 4


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    Time: 08:55:40 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Connector Selection Redux
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 01:22 AM 7/24/2005 -0400, you wrote: Bob, 'Way back when, you discoursed upon the choices for connectors - DSub/Molex - on the temporary address of: "http://216.55.140.222/temp/power_dist.jpg" I wonder whether it was lost when you settled on the new address or whether it was incorporated in a neewer article. I have just lost the original and beg to acquire it in whatever form it now takes............. Cheers, Ferg Kyle VE3LVO@rac.ca The ip address was a temporary archive for aeroelectric.com articles when we were having server troubles. The link you've cited now resides with a supplementary image at: http://www.aeroelectric.com/Pictures/D-Sub_Power_Dist_1.jpg and http://www.aeroelectric.com/Pictures/D-Sub_Power_Dist_2.jpg and it's a description of a power distribution assembly I designed for a military program wherein I demonstrated a technique for running a LOT of current through a d-sub connector. In this case, pathways rated at 20A continuous. This was accomplished by PARALLELING 5A pins and using lengths of wire to provide BALLASTING resistance that would wash out variability in pin-to-pin contact resistance. I dug into the archives and found the conversation that prompted my response and attached a copy below: > >Bob and Gang, >Discussion of connectors raises an interesting thought; don't think >I've never seen a good article on multi-wire plug connectors, and the selection of >a particular type for a particular application. Electronics guys know the >details because they've worked with them for years. The rest of us pick up a >Digi-Key catalog or similar, find a jaw-dropping selection, and groan. Engineers navigating connector-wilds aren't much happier about it. Connectors are like laundry soap . . . so many choices, so few outstanding reasons for selecting any particular technology. Every year or so, some starry-eyed sales rep would drop a new connector catalog on my desk claiming that THIS product finally answered the needs for everyone and was the greatest connector since they began slicing bread . . . Task 1 for a connector is to make non-permanent connections between one or more strands of wire. Attachment to the wire can be solder, crimp, or mass-termination (like ribbon cables munched onto a 50 wires in a single stroke). Considerations are (1) do you really NEED a connector there? (2) how many strands of wire? (3) what sizes of wire? (4) any extraordinary environmental concerns? (5) any extra ordinary mechanical concerns? > Need examples? When does one use a Molex connector vs a D-sub? D-subs are the first connector I consider for any new application. Check out this picture: (see corrected link above) This is a "tall" picture . . . so scroll down to see the bottom half. This is an all solid state, power distribution box that routes energy from ground power jack and up to two batteries to 5 different busses in the vehicle. External power input can be as high as 40A continuous . . . yet, if one knows how to make it work, all can be handled though the 20AWG pins of d-sub connectors. This box USED to be about 10" long, 4" thick 5" wide, full of relays and wired up with supper-whizzy connectors. The connectors alone on the previous version cost more than the whole bill of materials for the new version. Here you can see how the solder-right-to- the-board features of D-sub connectors has a profound reduction of labor to install. In this case, although subjected to up to 30g acceleration and short term radiant heating, the D-sub was entirely suited mechanically to the task. The mil-spec, gold-plated pins were no worse (or better) than the gold-plated pins on MUCH more expensive connectors. > Why are (most?) D-sub pins gold plated? I wouldn't say most . . . you can buy tin-plated connectors in D-sub. Gold is preferred because is does not corrode . . . electrical integrity of mated pins is not nearly so likely to degrade with age and use. Gold plated pins are relatively cheap for D-subs because of the huge volume in this particular product. By-the-way, the same 20AWG pin is used in AMP CPC Series II connectors like: http://dkc3.digikey.com/PDF/T031/0192.pdf use the same pins as a D-sub . . . so you have two low-cost connector opportunities to use the same tools and a common part number for pins. > Is connector selection as simple as >observing an amperage rating, or is there more to it? I you were wiring anything but voltages up to 28vdc, there might be voltage rating issues but in our market, ANY connector will suffice that can carry the current and accommodate the quantity of wires. If you need to carry more than 4A continuous per pin, consider the CPC Series I connectors in the same catalog can accommodate up to 14AWG wires. Except for firewall penetrations, the AMP CPC connectors for systems teamed with CPC and/or D-subs for avionics would be my connectors of choice. They are low cost, tools are reasonably priced, gold plated pins are available for both styles. Excellent values for our projects. > Why a choice of metal or plastic backshells? Plastic is less expensive and lighter. 90% of my applications use plastic. There are almost never interference issues that justify the metal or conductive plastic backshells. If the connector is used under the cowl, metal backshells are probably advised. > The automotive world uses plastic connector shells >that lock when mated; why don't we use similar connectors in our airplanes? >Or do we, and where do you get them? Mate-n-Lock/Molex style connectors have been used on many single engine airplane beginning in the 60's. >Does a Molex shell offer any wire support, or does it strictly >depend on the insulation crimp of the little sheet copper pin? That's it. No bundle support. Only the insulation grip on each strand. I was skeptical when I first laid eyes on them but in retrospect, they seem to have performed well for decades in spite of no back shell support and non-gold pins. > May seem like dumb questions to some, but... Not at all. Before Internet access reduced the need, my library used to have about 5 feet of shelving dedicated to connectors. Your consternation is understandable. I think you'll find that the two connector series I cited will do a good job for your project 98% of the time. ---------------------------------------------------- The short summation for the above is to consider either D-sub, AMP CPC circular, or the white plastic connectors like Mate-n-Lock and Molex first. None of these connnectors is recommend to carry wires THROUGH THE FIREWALL. See other archive articles on this issue. Further, D-sub/AMP CPC are probably not suited for the one high-voltage application found on light aircraft: power supply to strobe head wireing. For the vast majority of other applications, I certainly try to make one of these three offerings do the job before considering any other connector technology. Bob . . .


    Message 5


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    Time: 09:20:19 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: Silicone and O2 sensor?
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 07:21 AM 7/24/2005 -0400, you wrote: >--> AeroElectric-List message posted by: "Ronald J. Parigoris" ><rparigor@suffolk.lib.ny.us> > >Hello Paul > >Do not archive > >"Would the O2 sensor likely to be damaged by 100 low lead ?" > >If a O2 sensor were used to control FI, it would be rendered unusable in a >very short >time if using 100LL. > >I have no first hand experience, but after researching it seems to drive a >monitor it >will work for some time. Supposedly you will see reaction time slow down >which is moot >on a monitor. Supposedly when you first start and a sensor has >deteriorated, it will not >cycle the full scale range, and just keep getting worst. > >Folk I questioned seem to think on a exclusive 100LL diet, somewhere >between 50 and 250 >hours, all indicated when it begins to go south, it is very recognizable >and will still >be somewhat useful even in deteriorated state. I saw an O2 sensor installed on a Falco some years ago wherein the builder operated his engine on 100LL. He said that this particular sensor had been working satisfactorily for over 400 hours. As he explained it to me, the O2 sensor has a DC output (very small, measured in millivolts) that is proportional to numbers of O2 molecules per second that strike the sensor. If one has a very agile mixture control sensor that needs to know an accurate proportion of O2 in exhaust gasses. Current O2 detector technology may not be suitable; he acknowledged that lead present in the fuel will alter calibration of the sensor after a few hundred hours. It was this builder's intent to simply know when excess oxygen was present . . . i.e. mixture too lean. His indicator was a simple analog instrument that he used at altitude to set up cruise mixture. With the cruise rpm and pressure, he would lean until the indicator first showed signs of activity whereupon he would enrich ever so slightly. Absolute calibration of the sensor was not important. He wasn't interested in HOW MUCH O2 was present, only that it WAS present in any amount. I believe he mentioned that his sensor cost around $25. Given that it costs about that much to put in a couple of spark-plugs, perhaps adding an O2 sensor to the list of time-based preventative maintenance items would allow us to exploit this technology to our advantage. Bob . . .


    Message 6


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    Time: 09:40:16 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: "P" lead length
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 02:18 PM 7/22/2005 -0400, you wrote: >--> AeroElectric-List message posted by: "John Schroeder" ><jschroeder@perigee.net> > >Bob - > >Thanks for the diagram. After a good night's sleep and some study of the >diagram, we concluded that the mags were indeed wired OK. We did >disconnect the leads and ground shields to check for shorts. The problem >was in the test plan!! You gotta put the meter in line and not across the >lines! > >Thanks for the help. Aha! The ol' "lying ohmmeter" syndrome. Many builders have placed an ohmmeter across the mag switch expecting to see measurable activity in the reading when opening and closing the switch. Take a peek at: http://www.aeroelectric.com/Pictures/Magneto_Resistance.gif The mag switch turns a magneto OFF by placing a short across the magneto's primary winding. The points and "condenser" in the magneto are ALSO in parallel with the primary winding. When one attempts to measure some change of resistance at the switch end, there's a chance that the points are resting in a closed state and there's already a dead short in parallel with the magneto switch. Further, the resistance of the primary winding is so low, some ohmmeters may not have sufficient resolution in this realm of measurement to show a measurable effect of operating the magneto switch even when the points are open. One can acquire a high resolution, low ohms-adapter for their toolbox by fabricating one of the low-ohms adapters depicted in: http://aeroelectric.com/articles/LowOhmsAdapter_3.pdf I published this article for technicians in the field who have similar measurement problems working on our aircraft. I've been getting some good feedback on the usefulness of this easily fabricated test tool. Bob . . .


    Message 7


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    Time: 11:03:10 AM PST US
    From: "Ed Anderson" <eanderson@carolina.rr.com>
    Subject: Re: Silicone and O2 sensor?
    --> AeroElectric-List message posted by: "Ed Anderson" <eanderson@carolina.rr.com> I have flow approx 300 hours using lead gas and O2 sensors. While Lead may render the O2 sensor sensitivity unsuitable for emission control purposes connected to an automobile CPU, using it for air/Fuel ratio indicator sensor will generally give me 100 + hours before it is no longer usable. The range of the older version of the O2 sensor is 0 - 1 volt with 1 volt indicating max rich and 0 indicating max lean - in-between those limits it is very non-linear but can be useful once you learn to interpret the LED indicators on the most common Air/Fuel ratio indicators.. Ed Anderson eanderson@carolina.rr.com ----- Original Message ----- From: "Robert L. Nuckolls, III" <nuckollsr@cox.net> Subject: Re: AeroElectric-List: Silicone and O2 sensor? > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" > <nuckollsr@cox.net> > > At 07:21 AM 7/24/2005 -0400, you wrote: > >>--> AeroElectric-List message posted by: "Ronald J. Parigoris" >><rparigor@suffolk.lib.ny.us> >> >>Hello Paul >> >>Do not archive >> >>"Would the O2 sensor likely to be damaged by 100 low lead ?" >> >>If a O2 sensor were used to control FI, it would be rendered unusable in a >>very short >>time if using 100LL. >> >>I have no first hand experience, but after researching it seems to drive a >>monitor it >>will work for some time. Supposedly you will see reaction time slow down >>which is moot >>on a monitor. Supposedly when you first start and a sensor has >>deteriorated, it will not >>cycle the full scale range, and just keep getting worst. >> >>Folk I questioned seem to think on a exclusive 100LL diet, somewhere >>between 50 and 250 >>hours, all indicated when it begins to go south, it is very recognizable >>and will still >>be somewhat useful even in deteriorated state. > > I saw an O2 sensor installed on a Falco some years ago wherein the > builder operated his engine on 100LL. He said that this particular > sensor had been working satisfactorily for over 400 hours. > > As he explained it to me, the O2 sensor has a DC output (very small, > measured in millivolts) that is proportional to numbers of O2 > molecules per second that strike the sensor. If one has a very agile > mixture control sensor that needs to know an accurate proportion > of O2 in exhaust gasses. Current O2 detector technology may not be > suitable; he acknowledged that lead present in the fuel will > alter calibration of the sensor after a few hundred hours. It was this > builder's intent to simply know when excess oxygen was present . . . > i.e. mixture too lean. His indicator was a simple analog instrument > that he used at altitude to set up cruise mixture. With the cruise rpm > and pressure, he would lean until the indicator first showed signs > of activity whereupon he would enrich ever so slightly. > > Absolute calibration of the sensor was not important. He wasn't > interested in HOW MUCH O2 was present, only that it WAS > present in any amount. I believe he mentioned that his sensor cost > around $25. Given that it costs about that much to put in a couple of > spark-plugs, perhaps adding an O2 sensor to the list of time-based > preventative maintenance items would allow us to exploit this technology > to our advantage. > > Bob . . . > > >


    Message 8


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    Time: 11:29:44 AM PST US
    From: Ken <klehman@albedo.net>
    Subject: Re: Silicone and O2 sensor?
    --> AeroElectric-List message posted by: Ken <klehman@albedo.net> Such narrow band sensors are really only useful for determining rich or lean of stoichometric. Or approximately stoich. if switching back and forth. I'm not convinced they are terribly useful. I plan to cruise leaner than stoich and be richer than stoich. at full power. In any event it has been reported that the sensor life is greatly increased in the presence of lead if it is shrouded from direct exhaust blast such as mounting it in a crosstube. A 3 wire heated sensor might be better in a crosstube. Output is typically 0 to 1 volt but with a sharp knee at stoich so in essence it is really a on or off rich or lean of stoich switch. The ten LED display units are usually based on a 3914 display chip but they still can't provide any more information than mentioned above. True wideband instruments with actual air/fuel ratio readout are available nowadays for several hundred dollars as a number of vehicles are now using wide band sensors. They are popular with automotive tuners. But again not real long life with leaded fuel. Ken Robert L. Nuckolls, III wrote: >--> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> > >At 07:21 AM 7/24/2005 -0400, you wrote: > > > >>--> AeroElectric-List message posted by: "Ronald J. Parigoris" >><rparigor@suffolk.lib.ny.us> >> >>Hello Paul >> >>Do not archive >> >>"Would the O2 sensor likely to be damaged by 100 low lead ?" >> >>If a O2 sensor were used to control FI, it would be rendered unusable in a >>very short >>time if using 100LL. >> >>I have no first hand experience, but after researching it seems to drive a >>monitor it >>will work for some time. Supposedly you will see reaction time slow down >>which is moot >>on a monitor. Supposedly when you first start and a sensor has >>deteriorated, it will not >>cycle the full scale range, and just keep getting worst. >> >>Folk I questioned seem to think on a exclusive 100LL diet, somewhere >>between 50 and 250 >>hours, all indicated when it begins to go south, it is very recognizable >>and will still >>be somewhat useful even in deteriorated state. >> >> > > I saw an O2 sensor installed on a Falco some years ago wherein the > builder operated his engine on 100LL. He said that this particular > sensor had been working satisfactorily for over 400 hours. > > As he explained it to me, the O2 sensor has a DC output (very small, > measured in millivolts) that is proportional to numbers of O2 > molecules per second that strike the sensor. If one has a very agile > mixture control sensor that needs to know an accurate proportion > of O2 in exhaust gasses. Current O2 detector technology may not be > suitable; he acknowledged that lead present in the fuel will > alter calibration of the sensor after a few hundred hours. It was this > builder's intent to simply know when excess oxygen was present . . . > i.e. mixture too lean. His indicator was a simple analog instrument > that he used at altitude to set up cruise mixture. With the cruise rpm > and pressure, he would lean until the indicator first showed signs > of activity whereupon he would enrich ever so slightly. > > Absolute calibration of the sensor was not important. He wasn't > interested in HOW MUCH O2 was present, only that it WAS > present in any amount. I believe he mentioned that his sensor cost > around $25. Given that it costs about that much to put in a couple of > spark-plugs, perhaps adding an O2 sensor to the list of time-based > preventative maintenance items would allow us to exploit this technology > to our advantage. > > Bob . . . > >


    Message 9


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    Time: 12:32:46 PM PST US
    From: AI Nut <ainut@hiwaay.net>
    Subject: Re: Silicone and O2 sensor?
    --> AeroElectric-List message posted by: AI Nut <ainut@hiwaay.net> If you get the wideband sensor for VW's, they're only about $40 each. This, of course, does not include any kind of readout -- for that, you're on you own. 8-) David Ken wrote: >--> AeroElectric-List message posted by: Ken <klehman@albedo.net> > >Such narrow band sensors are really only useful for determining rich or >lean of stoichometric. Or approximately stoich. if switching back and >forth. I'm not convinced they are terribly useful. I plan to cruise >leaner than stoich and be richer than stoich. at full power. In any >event it has been reported that the sensor life is greatly increased in >the presence of lead if it is shrouded from direct exhaust blast such as >mounting it in a crosstube. A 3 wire heated sensor might be better in a >crosstube. Output is typically 0 to 1 volt but with a sharp knee at >stoich so in essence it is really a on or off rich or lean of stoich >switch. The ten LED display units are usually based on a 3914 display >chip but they still can't provide any more information than mentioned >above. True wideband instruments with actual air/fuel ratio readout are >available nowadays for several hundred dollars as a number of vehicles >are now using wide band sensors. They are popular with automotive >tuners. But again not real long life with leaded fuel. >Ken > >Robert L. Nuckolls, III wrote: > > > >>--> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> >> >>At 07:21 AM 7/24/2005 -0400, you wrote: >> >> >> >> >> >>>--> AeroElectric-List message posted by: "Ronald J. Parigoris" >>><rparigor@suffolk.lib.ny.us> >>> >>>Hello Paul >>> >>>Do not archive >>> >>>"Would the O2 sensor likely to be damaged by 100 low lead ?" >>> >>>If a O2 sensor were used to control FI, it would be rendered unusable in a >>>very short >>>time if using 100LL. >>> >>>I have no first hand experience, but after researching it seems to drive a >>>monitor it >>>will work for some time. Supposedly you will see reaction time slow down >>>which is moot >>>on a monitor. Supposedly when you first start and a sensor has >>>deteriorated, it will not >>>cycle the full scale range, and just keep getting worst. >>> >>>Folk I questioned seem to think on a exclusive 100LL diet, somewhere >>>between 50 and 250 >>>hours, all indicated when it begins to go south, it is very recognizable >>>and will still >>>be somewhat useful even in deteriorated state. >>> >>> >>> >>> >> I saw an O2 sensor installed on a Falco some years ago wherein the >> builder operated his engine on 100LL. He said that this particular >> sensor had been working satisfactorily for over 400 hours. >> >> As he explained it to me, the O2 sensor has a DC output (very small, >> measured in millivolts) that is proportional to numbers of O2 >> molecules per second that strike the sensor. If one has a very agile >> mixture control sensor that needs to know an accurate proportion >> of O2 in exhaust gasses. Current O2 detector technology may not be >> suitable; he acknowledged that lead present in the fuel will >> alter calibration of the sensor after a few hundred hours. It was this >> builder's intent to simply know when excess oxygen was present . . . >> i.e. mixture too lean. His indicator was a simple analog instrument >> that he used at altitude to set up cruise mixture. With the cruise rpm >> and pressure, he would lean until the indicator first showed signs >> of activity whereupon he would enrich ever so slightly. >> >> Absolute calibration of the sensor was not important. He wasn't >> interested in HOW MUCH O2 was present, only that it WAS >> present in any amount. I believe he mentioned that his sensor cost >> around $25. Given that it costs about that much to put in a couple of >> spark-plugs, perhaps adding an O2 sensor to the list of time-based >> preventative maintenance items would allow us to exploit this technology >> to our advantage. >> >> Bob . . . >> >> >> >> > > >. > > >


    Message 10


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    Time: 12:35:24 PM PST US
    From: AI Nut <ainut@hiwaay.net>
    Subject: Re: Silicone and O2 sensor?
    --> AeroElectric-List message posted by: AI Nut <ainut@hiwaay.net> Ed, I was informed that an O2 sensor that has been lead fouled could be put back in service like new just by using a propane torch on it. Have you tried that? Or what did you do, 3 times in those 300 hours? Thanks, David Ed Anderson wrote: >--> AeroElectric-List message posted by: "Ed Anderson" <eanderson@carolina.rr.com> > >I have flow approx 300 hours using lead gas and O2 sensors. While Lead may >render the O2 sensor sensitivity unsuitable for emission control purposes >connected to an automobile CPU, using it for air/Fuel ratio indicator sensor >will generally give me 100 + hours before it is no longer usable. The range >of the older version of the O2 sensor is 0 - 1 volt with 1 volt indicating >max rich and 0 indicating max lean - in-between those limits it is very >non-linear but can be useful once you learn to interpret the LED indicators >on the most common Air/Fuel ratio indicators.. > > >Ed Anderson >eanderson@carolina.rr.com > > >----- Original Message ----- >From: "Robert L. Nuckolls, III" <nuckollsr@cox.net> >To: <aeroelectric-list@matronics.com> >Subject: Re: AeroElectric-List: Silicone and O2 sensor? > > > > >>--> AeroElectric-List message posted by: "Robert L. Nuckolls, III" >><nuckollsr@cox.net> >> >>At 07:21 AM 7/24/2005 -0400, you wrote: >> >> >> >>>--> AeroElectric-List message posted by: "Ronald J. Parigoris" >>><rparigor@suffolk.lib.ny.us> >>> >>>Hello Paul >>> >>>Do not archive >>> >>>"Would the O2 sensor likely to be damaged by 100 low lead ?" >>> >>>If a O2 sensor were used to control FI, it would be rendered unusable in a >>>very short >>>time if using 100LL. >>> >>>I have no first hand experience, but after researching it seems to drive a >>>monitor it >>>will work for some time. Supposedly you will see reaction time slow down >>>which is moot >>>on a monitor. Supposedly when you first start and a sensor has >>>deteriorated, it will not >>>cycle the full scale range, and just keep getting worst. >>> >>>Folk I questioned seem to think on a exclusive 100LL diet, somewhere >>>between 50 and 250 >>>hours, all indicated when it begins to go south, it is very recognizable >>>and will still >>>be somewhat useful even in deteriorated state. >>> >>> >> I saw an O2 sensor installed on a Falco some years ago wherein the >> builder operated his engine on 100LL. He said that this particular >> sensor had been working satisfactorily for over 400 hours. >> >> As he explained it to me, the O2 sensor has a DC output (very small, >> measured in millivolts) that is proportional to numbers of O2 >> molecules per second that strike the sensor. If one has a very agile >> mixture control sensor that needs to know an accurate proportion >> of O2 in exhaust gasses. Current O2 detector technology may not be >> suitable; he acknowledged that lead present in the fuel will >> alter calibration of the sensor after a few hundred hours. It was this >> builder's intent to simply know when excess oxygen was present . . . >> i.e. mixture too lean. His indicator was a simple analog instrument >> that he used at altitude to set up cruise mixture. With the cruise rpm >> and pressure, he would lean until the indicator first showed signs >> of activity whereupon he would enrich ever so slightly. >> >> Absolute calibration of the sensor was not important. He wasn't >> interested in HOW MUCH O2 was present, only that it WAS >> present in any amount. I believe he mentioned that his sensor cost >> around $25. Given that it costs about that much to put in a couple of >> spark-plugs, perhaps adding an O2 sensor to the list of time-based >> preventative maintenance items would allow us to exploit this technology >> to our advantage. >> >> Bob . . . >> >> >> >> >> > > >. > > >


    Message 11


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    Time: 01:15:17 PM PST US
    From: "Ed Anderson" <eanderson@carolina.rr.com>
    Subject: Re: Silicone and O2 sensor?
    --> AeroElectric-List message posted by: "Ed Anderson" <eanderson@carolina.rr.com> Hi David No, I have not tired that - I did look for a solvent that would dissolve lead, however, had no luck. Since these were the old cheap O2 sensors (around $25), I just replaced them. However, thanks for the idea I'll give it a try next time the O2 sensor starts down hill. It keeps indicating, but the high voltage end keeps getting lower. Like drops from around 1.0 volt to around 0.8 volts which tends to compress the scale a bit which as several folks have mentioned is not linear to begin with. Ed ----- Original Message ----- From: "AI Nut" <ainut@hiwaay.net> Subject: Re: AeroElectric-List: Silicone and O2 sensor? > --> AeroElectric-List message posted by: AI Nut <ainut@hiwaay.net> > > Ed, I was informed that an O2 sensor that has been lead fouled could be > put back in service like new just by using a propane torch on it. Have > you tried that? Or what did you do, 3 times in those 300 hours? > > Thanks, > David > > > Ed Anderson wrote: > >>--> AeroElectric-List message posted by: "Ed Anderson" >><eanderson@carolina.rr.com> >> >>I have flow approx 300 hours using lead gas and O2 sensors. While Lead >>may >>render the O2 sensor sensitivity unsuitable for emission control purposes >>connected to an automobile CPU, using it for air/Fuel ratio indicator >>sensor >>will generally give me 100 + hours before it is no longer usable. The >>range >>of the older version of the O2 sensor is 0 - 1 volt with 1 volt indicating >>max rich and 0 indicating max lean - in-between those limits it is very >>non-linear but can be useful once you learn to interpret the LED >>indicators >>on the most common Air/Fuel ratio indicators.. >> >> >>Ed Anderson >>eanderson@carolina.rr.com >> >> >>----- Original Message ----- >>From: "Robert L. Nuckolls, III" <nuckollsr@cox.net> >>To: <aeroelectric-list@matronics.com> >>Subject: Re: AeroElectric-List: Silicone and O2 sensor? >> >> >> >> >>>--> AeroElectric-List message posted by: "Robert L. Nuckolls, III" >>><nuckollsr@cox.net> >>> >>>At 07:21 AM 7/24/2005 -0400, you wrote: >>> >>> >>> >>>>--> AeroElectric-List message posted by: "Ronald J. Parigoris" >>>><rparigor@suffolk.lib.ny.us> >>>> >>>>Hello Paul >>>> >>>>Do not archive >>>> >>>>"Would the O2 sensor likely to be damaged by 100 low lead ?" >>>> >>>>If a O2 sensor were used to control FI, it would be rendered unusable in >>>>a >>>>very short >>>>time if using 100LL. >>>> >>>>I have no first hand experience, but after researching it seems to drive >>>>a >>>>monitor it >>>>will work for some time. Supposedly you will see reaction time slow down >>>>which is moot >>>>on a monitor. Supposedly when you first start and a sensor has >>>>deteriorated, it will not >>>>cycle the full scale range, and just keep getting worst. >>>> >>>>Folk I questioned seem to think on a exclusive 100LL diet, somewhere >>>>between 50 and 250 >>>>hours, all indicated when it begins to go south, it is very recognizable >>>>and will still >>>>be somewhat useful even in deteriorated state. >>>> >>>> >>> I saw an O2 sensor installed on a Falco some years ago wherein the >>> builder operated his engine on 100LL. He said that this particular >>> sensor had been working satisfactorily for over 400 hours. >>> >>> As he explained it to me, the O2 sensor has a DC output (very small, >>> measured in millivolts) that is proportional to numbers of O2 >>> molecules per second that strike the sensor. If one has a very agile >>> mixture control sensor that needs to know an accurate proportion >>> of O2 in exhaust gasses. Current O2 detector technology may not be >>> suitable; he acknowledged that lead present in the fuel will >>> alter calibration of the sensor after a few hundred hours. It was this >>> builder's intent to simply know when excess oxygen was present . . . >>> i.e. mixture too lean. His indicator was a simple analog instrument >>> that he used at altitude to set up cruise mixture. With the cruise rpm >>> and pressure, he would lean until the indicator first showed signs >>> of activity whereupon he would enrich ever so slightly. >>> >>> Absolute calibration of the sensor was not important. He wasn't >>> interested in HOW MUCH O2 was present, only that it WAS >>> present in any amount. I believe he mentioned that his sensor cost >>> around $25. Given that it costs about that much to put in a couple of >>> spark-plugs, perhaps adding an O2 sensor to the list of time-based >>> preventative maintenance items would allow us to exploit this >>> technology >>> to our advantage. >>> >>> Bob . . . >>> >>> >>> >>> >>> >> >> >>. >> >> >> > > >


    Message 12


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    Time: 01:30:29 PM PST US
    From: Charlie England <ceengland@bellsouth.net>
    Subject: Re: Slow starter
    --> AeroElectric-List message posted by: Charlie England <ceengland@bellsouth.net> Charlie Burton wrote: >--> AeroElectric-List message posted by: "Charlie Burton" <notrubce@hotmail.com> > >I have a condition in my O-360 Glastar that puzzles me. I can turn the key switch (Aircraft Spruce) to START and the engine starts to turn but at a slow rate like a low battery, high compression, too small a battery cable, etc. The strange part is that I just let go of the key and then try it again and the engine turns over very nicely and starts on the first revolution through. I have one mag on the left side and a Lightspeed ignition on the right. Any ideas? > >Charlie Burton & N331Fox > No particular ideas for a cure, but it's a fairly common symptom across multiple starter types, unrelated to ignition type. I've even seen it in cars. Dragging solenoid plunger not driving the high current contacts firmly together? Charlie


    Message 13


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    Time: 01:58:27 PM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: Slow starter
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 03:28 PM 7/24/2005 -0500, you wrote: >--> AeroElectric-List message posted by: Charlie England ><ceengland@bellsouth.net> > >Charlie Burton wrote: > > >--> AeroElectric-List message posted by: "Charlie Burton" > <notrubce@hotmail.com> > > > >I have a condition in my O-360 Glastar that puzzles me. I can turn the > key switch (Aircraft Spruce) to START and the engine starts to turn but > at a slow rate like a low battery, high compression, too small a battery > cable, etc. The strange part is that I just let go of the key and then > try it again and the engine turns over very nicely and starts on the > first revolution through. I have one mag on the left side and a > Lightspeed ignition on the right. Any ideas? > > > >Charlie Burton & N331Fox > > > >No particular ideas for a cure, but it's a fairly common symptom across >multiple starter types, unrelated to ignition type. I've even seen it in >cars. > >Dragging solenoid plunger not driving the high current contacts firmly >together? I'd start with a voltage measurement at the starter . . . and in particular, is it markedly different for the first (slow) event versus the second (faster) event. It's unlikely to have anything to do with starter switch or ignition syles and everything to do with loss of conductivity somewhere along the route from battery to starter. If possible, have someone help you and get voltage readings at the battery at the same time as your readings are taken at the starter. I worked a problem with similar symptoms years ago. Voltage reading were HIGHER while the starter was running slow than when cranking normally. This led to the diagnosis that brushes were hanging up in their holders and casing the starter to draw LESS current while the problem was worst. Bob . . .


    Message 14


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    Time: 03:47:18 PM PST US
    From: "John Swartout" <jgswartout@earthlink.net>
    Subject: P/N, source for microphone?
    --> AeroElectric-List message posted by: "John Swartout" <jgswartout@earthlink.net> My Icom A200 com radio needs a microphone. I will always be using headphones, but the manual for the radio says I should also have a microphone, either a low-impedance carbon mike or a dynamic mike, which requires a pre-amp. Microphone impedance is 600 ohms. As this device will primarily be unwanted clutter in the cockpit, I would like to get the cheapest mike that will function if ever needed. Any suggestions? Thank you all. John


    Message 15


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    Time: 05:07:38 PM PST US
    From: Larry McFarland <larrymc@qconline.com>
    Subject: Re: P/N, source for microphone?
    --> AeroElectric-List message posted by: Larry McFarland <larrymc@qconline.com> John, I use an A200 tranciever with headsets (w/built in mics) no extra microphone. Doubt you'd ever need it. I would delete it. Larry McFarland do not archive John Swartout wrote: >--> AeroElectric-List message posted by: "John Swartout" <jgswartout@earthlink.net> > >My Icom A200 com radio needs a microphone. I will always be using >headphones, but the manual for the radio says I should also have a >microphone, either a low-impedance carbon mike or a dynamic mike, which >requires a pre-amp. Microphone impedance is 600 ohms. As this device >will primarily be unwanted clutter in the cockpit, I would like to get >the cheapest mike that will function if ever needed. Any suggestions? >Thank you all. > >John > > >


    Message 16


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    Time: 05:28:17 PM PST US
    From: "Bill Maxwell" <wrmaxwell@bigpond.com>
    Subject: Re: P/N, source for microphone?
    --> AeroElectric-List message posted by: "Bill Maxwell" <wrmaxwell@bigpond.com> When you say "headphones" do you mean "headsets" John? If so, they of course incorporate a microphone and that is all the A200 needs to be able to transmit your voice, once the headset is correctly wired to the A200's phones and mic circuits. You certainly will not need, nor be able to use a second, presumably hand operated, microphone without also installing a switch or resorting to additional wiring. Bill --- Original Message ----- From: "John Swartout" <jgswartout@earthlink.net> Subject: AeroElectric-List: P/N, source for microphone? > --> AeroElectric-List message posted by: "John Swartout" > <jgswartout@earthlink.net> > > My Icom A200 com radio needs a microphone. I will always be using > headphones, but the manual for the radio says I should also have a > microphone, either a low-impedance carbon mike or a dynamic mike, which > requires a pre-amp. Microphone impedance is 600 ohms. As this device > will primarily be unwanted clutter in the cockpit, I would like to get > the cheapest mike that will function if ever needed. Any suggestions? > Thank you all. > > John > > >


    Message 17


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    Time: 06:25:08 PM PST US
    From: "John Swartout" <jgswartout@earthlink.net>
    Subject: P/N, source for microphone?
    --> AeroElectric-List message posted by: "John Swartout" <jgswartout@earthlink.net> Yes, I mean "headsets." Thanks. Since there will be two headsets, it does seem unnecessarily redundant to add a mike to the panel.. Thanks for the tip. John -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Bill Maxwell Subject: Re: AeroElectric-List: P/N, source for microphone? --> AeroElectric-List message posted by: "Bill Maxwell" <wrmaxwell@bigpond.com> When you say "headphones" do you mean "headsets" John? If so, they of course incorporate a microphone and that is all the A200 needs to be able to transmit your voice, once the headset is correctly wired to the A200's phones and mic circuits. You certainly will not need, nor be able to use a second, presumably hand operated, microphone without also installing a switch or resorting to additional wiring. Bill --- Original Message ----- From: "John Swartout" <jgswartout@earthlink.net> Subject: AeroElectric-List: P/N, source for microphone? > --> AeroElectric-List message posted by: "John Swartout" > <jgswartout@earthlink.net> > > My Icom A200 com radio needs a microphone. I will always be using > headphones, but the manual for the radio says I should also have a > microphone, either a low-impedance carbon mike or a dynamic mike, which > requires a pre-amp. Microphone impedance is 600 ohms. As this device > will primarily be unwanted clutter in the cockpit, I would like to get > the cheapest mike that will function if ever needed. Any suggestions? > Thank you all. > > John > > >


    Message 18


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    Time: 07:39:38 PM PST US
    Subject: HOT fuel guage
    From: "Jack Eckdahl" <jeckdahl@sjrwmd.com>
    --> AeroElectric-List message posted by: "Jack Eckdahl" <jeckdahl@sjrwmd.com> I have 30 hours on my RV9A. Today, after taking off, I noticed an electrical "smell". I glanced at all my guages and noticed moisture inside the lense of the Vans fuel gauge. It was working, but I had never noticed moisture before. My hanger is not humidity proof, but the plane has never been wet. I reached under the panel and noticed that the guage was extremely hot to the touch. I landed and did my best to look behind the panel. I saw no melted or burnt wires, but the guage was still very hot and moisture continued to be behind the faceplate. What should I do to troubleshoot? What would cause this after 30 hours of no known problem? thanks, Jack -----Original Message----- From: owner-aeroelectric-list-server@matronics.com on behalf of Robert L. Nuckolls, III Cc:=09 Subject: Re: AeroElectric-List: "P" lead length --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 08:48 AM 7/20/2005 -0500, you wrote: >--> AeroElectric-List message posted by: "Bob C. " <flyboy.bob@gmail.com> > >Are there lengths that should be avoided when installing "P" Leads? In other >words, are there lengths that potentially cause more "transmitted noise" . . >. or is that an issues with shielded "P" leads? No length issues. You DO want to ground the shield at the engine end only . . . and I recommend you use the shield to PROVIDE ground at the switch end make no other connections at switch end as suggested in numerous other texts. Bob . . .


    Message 19


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    Time: 08:24:01 PM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: P/N, source for microphone?
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 06:45 PM 7/24/2005 -0400, you wrote: >--> AeroElectric-List message posted by: "John Swartout" ><jgswartout@earthlink.net> > >My Icom A200 com radio needs a microphone. I will always be using >headphones, but the manual for the radio says I should also have a >microphone, either a low-impedance carbon mike or a dynamic mike, which >requires a pre-amp. Microphone impedance is 600 ohms. As this device >will primarily be unwanted clutter in the cockpit, I would like to get >the cheapest mike that will function if ever needed. Any suggestions? >Thank you all. What they're referring to is a hand-held microphone from days of yore . . . John Wayne had really classy hand-held microphone technique in "Flying Tigers" back in '42 and we all tried to follow in the Duke's footsteps since. But a few years ago, the hand-held mic started disappearing from the airplanes. I don't think the rentals I fly even have them in the cockpit any more. The concern was that for early intercom systems, mic audio for the comm transmitter was handled through active electronics in the audio system. Loss of the audio system could cause one to lose the pilot's voice audio path to any or all transmitters . . . maybe the headphones too! The prudent installer of such systems provided a "failsafe" path from pilots headphones and mic to at least one comm transceiver. This is illustrated on page 1.11 of http://www.aeroelectric.com/Catalog/AEC/9009/9009-700E.pdf where in the lower left corner of the wiring diagram, you see "failsafe" jacks for microphone and headset wiring. When things are not going well with the audio distribution system, the pilot can unplug his headset from the normal jacks and plug into failsafe jacks for completion of the flight. Modern intercoms provide a relay that will hard-wire the pilots headset to a comm radio in the event of power failure to the intercomm for whatever reason. If your intercom has this feature, you're done. If not, you can add failsafe jacks as illustrated so that you can easily bypass the audio system as needed. With two headsets in the airplane a need to carry a "second microphone" for redundancy is covered. Failsafe jacks cover the rest of the hazards so the microphone mentioned in the Icom manual becomes extra redundant and un-necessary. Bob . . .


    Message 20


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    Time: 08:34:57 PM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: HOT fuel guage
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 10:40 PM 7/24/2005 -0400, you wrote: >--> AeroElectric-List message posted by: "Jack Eckdahl" <jeckdahl@sjrwmd.com> > >I have 30 hours on my RV9A. Today, after taking off, I noticed an >electrical "smell". I glanced at all my guages and noticed moisture >inside the lense of the Vans fuel gauge. It was working, but I had never >noticed moisture before. My hanger is not humidity proof, but the plane >has never been wet. I reached under the panel and noticed that the guage >was extremely hot to the touch. I landed and did my best to look behind >the panel. I saw no melted or burnt wires, but the guage was still very >hot and moisture continued to be behind the faceplate. What should I do >to troubleshoot? What would cause this after 30 hours of no known >problem? thanks, Jack Your fuel gage tenants probably had a grease fire while frying up a batch of taco shells. Geesh! I cannot imagine what kind of failure would produce the symptoms you've cited. The only time I saw an instrument "fog" up like that, it wasn't moisture but smoke. The "fog" was still on the instrument face when I disassembled it for failure analysis. See: http://www.aeroelectric.com/Pictures/Letting_Smoke_Out_1.jpg In this case, the instrument (expanded scale voltmeter) had been subject to an OV condition. I can't imagine what would have caused it. It would be interesting to do a an autopsy on it to see if we can figure it out. Bob . . .


    Message 21


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    Time: 09:15:22 PM PST US
    From: <pgroell@chello.fr>
    Subject: Z13 and switches
    --> AeroElectric-List message posted by: <pgroell@chello.fr> Hello Bob and readers, I'm still in the very early planning stages of building a RV-7A, but as I'm stuck do to workshop availability, and I try to plan ahead with systems, etc... I really like the architecture of Z13 and have questions about the switches. 1) As I understand, the ESS BUS switch and AUX ALT FIELD switch are closed after MAIN ALT failure and after the MASTER SWITCH is opened. Would it be of interest to have the two functions (ESS BUS close and AUX ALT FIELD ON) combined in one switch . First position would connect the ESS BUS, second position would close the AUX ALT FIELD switch. 2) Both alternators' circuits are equipped with shunts to "read" their load, as the AUX ALT will only be running in case of MAIN ALT failure, the load needs only to be read in this case. To be able to use only one instrument would it make sense to wire the circuit so that the instrument would read MAIN ALT load when MAIN ALT is running and AUX ALT load when AUX ALT is brought on line (may be with the AUX ALT FIELD switch). I know this may interfere with question 1 above. Maybe these questions don't make any sense or I have been unable to find the answers. I'm trying to find a way to have the smallest amount of switches to throw in case of MAIN ALT failure. Best regards Pascal


    Message 22


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    Time: 10:12:32 PM PST US
    From: "Bill Maxwell" <wrmaxwell@bigpond.com>
    Subject: Re: P/N, source for microphone?
    --> AeroElectric-List message posted by: "Bill Maxwell" <wrmaxwell@bigpond.com> You're most welcome. Actually, although the A200 is a good radio, if now a little dated in terms of memory capacity and some other modern features, it has always been let down by a less than comprehensive manuals, including the service manual. Bill ----- Original Message ----- From: "John Swartout" <jgswartout@earthlink.net> Subject: RE: AeroElectric-List: P/N, source for microphone? > --> AeroElectric-List message posted by: "John Swartout" > <jgswartout@earthlink.net> > > Yes, I mean "headsets." Thanks. Since there will be two headsets, it > does seem unnecessarily redundant to add a mike to the panel.. Thanks > for the tip. > > John > > -----Original Message----- > From: owner-aeroelectric-list-server@matronics.com > [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Bill > Maxwell > To: aeroelectric-list@matronics.com > Subject: Re: AeroElectric-List: P/N, source for microphone? > > --> AeroElectric-List message posted by: "Bill Maxwell" > <wrmaxwell@bigpond.com> > > When you say "headphones" do you mean "headsets" John? If so, they of > course incorporate a microphone and that is all the A200 needs to be > able to > transmit your voice, once the headset is correctly wired to the A200's > phones and mic circuits. You certainly will not need, nor be able to > use a > second, presumably hand operated, microphone without also installing a > switch or resorting to additional wiring. > > Bill > --- Original Message ----- > From: "John Swartout" <jgswartout@earthlink.net> > To: <aeroelectric-list@matronics.com> > Subject: AeroElectric-List: P/N, source for microphone? > > >> --> AeroElectric-List message posted by: "John Swartout" >> <jgswartout@earthlink.net> >> >> My Icom A200 com radio needs a microphone. I will always be using >> headphones, but the manual for the radio says I should also have a >> microphone, either a low-impedance carbon mike or a dynamic mike, > which >> requires a pre-amp. Microphone impedance is 600 ohms. As this device >> will primarily be unwanted clutter in the cockpit, I would like to get >> the cheapest mike that will function if ever needed. Any suggestions? >> Thank you all. >> >> John >> >> >> > > >




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