AeroElectric-List Digest Archive

Fri 12/23/05


Total Messages Posted: 17



Today's Message Index:
----------------------
 
     1. 04:41 AM - Re: Crash safety of battery contactor switching philosophy (N1deltawhiskey@AOL.COM)
     2. 05:21 AM - Re: Crash safety of battery contactor switching (sportav8r@aol.com.philosophy)
     3. 06:02 AM - Re: T'was the Night Before Christmas - Sports Planes Style (Chuck Jensen)
     4. 07:17 AM - Re: SD8 alternator installation (Robert L. Nuckolls, III)
     5. 07:25 AM - Re: SD8 alternator installation (Bryan Hooks)
     6. 07:37 AM - Re: Crash safety of battery contactor switching philosophy (Robert L. Nuckolls, III)
     7. 07:39 AM - Starting Problem (Jim Thorne)
     8. 08:07 AM - Re: Hobbs meter wiring (Robert L. Nuckolls, III)
     9. 08:26 AM - Re: Bench and ground power supply (Robert L. Nuckolls, III)
    10. 08:33 AM - Re: Starting Problem (Robert L. Nuckolls, III)
    11. 08:44 AM - Re: Starting Problem (Jim Thorne)
    12. 10:25 AM - Re: SD8 alternator output (Werner Schneider)
    13. 10:42 AM - Re: SD8 alternator output (Bryan Hooks)
    14. 10:52 AM - Re: SD8 alternator output (Bryan Hooks)
    15. 02:03 PM - Re: Starting Problem (Jim Thorne)
    16. 02:12 PM - Re: SD8 alternator output (sportav8r@aol.com)
    17. 02:37 PM - Re: Starting Problem (Eric M. Jones)
 
 
 


Message 1


  • INDEX
  • Back to Main INDEX
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 04:41:01 AM PST US
    From: N1deltawhiskey@AOL.COM
    Subject: Re: Crash safety of battery contactor switching philosophy
    --> AeroElectric-List message posted by: N1deltawhiskey@aol.com In a message dated 21-Dec-05 7:25:17 Pacific Standard Time, nuckollsr@cox.net writes: You could drive the battery contactor from the battery bus through a small fuse if you wish. Bob, Just curious how this would work. The hot wire to the energizing side of the contactor is, I believe, always hot, is it not (otherwise, how would switching to ground cause a current to flow)? The wire that is grounded by the panel switch is at 12 volts when the switch is open, 0 (more or less) when the switch is closed. To me, that implies that the 1 amp used to maintain the contactor closed is limited to that current by the resistance in the energizing coil of the contactor. If the ground wire were shorted out anywhere between the contactor and the panel switch (which as I understand it was the foundation of the original inquiry), how would fusing the hot side have any benefit (assuming the hot side is fed directly from the battery)? The only benefit I can see would be if the energizing coil of the contactor was shorted out at the same time that the ground wire was shorted to ground. Something the could happen, theoretically I suppose, but not with any significant frequency. Regards, Doug Windhorn


    Message 2


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 05:21:39 AM PST US
    From: sportav8r@aol.com.philosophy
    Subject: Re: Crash safety of battery contactor switching
    philosophy --> AeroElectric-List message posted by: sportav8r@aol.com philosophy I think he means place the switch in the hot side wiring, not the ground side. Least, that's what I meant when I suggested it earlier that same day ;-) That way, a short anywhere in the control wiring to the contactor won't energize it. It stays permanently grounded, and has switched +12v controlling its operation. -Stormy -----Original Message----- From: N1deltawhiskey@aol.com Subject: Re: AeroElectric-List: Crash safety of battery contactor switching philosophy --> AeroElectric-List message posted by: N1deltawhiskey@aol.com In a message dated 21-Dec-05 7:25:17 Pacific Standard Time, nuckollsr@cox.net writes: You could drive the battery contactor from the battery bus through a small fuse if you wish. Bob, Just curious how this would work. The hot wire to the energizing side of the contactor is, I believe, always hot, is it not (otherwise, how would switching to ground cause a current to flow)? The wire that is grounded by the panel switch is at 12 volts when the switch is open, 0 (more or less) when the switch is closed. To me, that implies that the 1 amp used to maintain the contactor closed is limited to that current by the resistance in the energizing coil of the contactor. If the ground wire were shorted out anywhere between the contactor and the panel switch (which as I understand it was the foundation of the original inquiry), how would fusing the hot side have any benefit (assuming the hot side is fed directly from the battery)? The only benefit I can see would be if the energizing coil of the contactor was shorted out at the same time that the ground wire was shorted to ground. Something the could happen, theoretically I suppose, but not with any significant frequency. Regards, Doug Windhorn


    Message 3


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 06:02:50 AM PST US
    Subject: T'was the Night Before Christmas - Sports Planes
    Style
    From: "Chuck Jensen" <cjensen@dts9000.com>
    --> AeroElectric-List message posted by: "Chuck Jensen" <cjensen@dts9000.com> Jim, You are a poet, Though some may not know it. Well done. Chuck Jensen > -----Original Message----- > From: owner-aeroelectric-list-server@matronics.com [mailto:owner- > aeroelectric-list-server@matronics.com] On Behalf Of Jim Pellien > Sent: Thursday, December 22, 2005 8:45 PM > To: aeroelectric-list@matronics.com > Subject: AeroElectric-List: T'was the Night Before Christmas - Sports > Planes Style > > --> AeroElectric-List message posted by: "Jim Pellien" <jim@pellien.com> > > 'Twas the night before Christmas, when all through the forum > not an EMAIL was posted, not even a note. > The stockings were hung by the laptop with care, > in hopes that Tom P. soon would be there. > > The pilots were nestled all snug in their beds, > while visions of SLSA's danced in their heads. > The aircraft in their hangars, and I in my cap, > had just settled our brains for a long winter's nap. > > When out on the tarmac there arose such a clatter, > I sprang from my desk to see what was the matter. > Away to the window I flew like a flash, > tore open the shutter, and threw up the sash. > > The moon on the breast of the new-fallen snow > gave the lustre of midday to the tie-downs below, > when, what to my wondering eyes should appear, > but a Light Sport Aircraft and eight big EAA 'rs. > > With a little old pilot, so lively and quick, > I knew in a moment it must be Tom P. > More rapid than eagles, his coursers they came, > and he whistled and shouted and called them by name: > > "Now Rutan! Now Melville! > Now, Fossett and Boyer! > On, Lawrence! On, Heintz! > On, Van G and Sawyer! > > To the end of the runway! > To the tie-down area > Now Shut Down ! Shut Down! > Shut Down All Engines" > > As dry leaves that before the wild hurricane fly, > when they meet with an obstacle, mount to the sky > so up to the top of the FBO they flew, > with the sleigh full of flight toys, and Tom P. too. > > And then, in a twinkling, I heard on the roof > the prancing and pawing of each little hoof. > As I drew in my head and was turning around, > down the chimney Tom P. came with a bound. > > He was dressed all in fur, from his head to his foot, > and his clothes were all tarnished with ashes and soot. > A bundle of new FAA rules he had flung on his back, > and he looked like a peddler just opening his pack. > > He spoke not a word, but went straight to his work, > and filled all the stockings, with SP and LSA Rulings. > And laying his finger aside of his nose, > and giving a nod, up the chimney he rose. > > He sprang to his SLSA, completed his preflight, > And away he flew like the down of a thistle. > But I heard him exclaim, 'ere he flew out of sight, > "Happy Christmas to all, and to all a good night!" > > > (An Adaptation of the Classic Poem, "T'was the Night Before Christmas") > > > Merry Christmas and Happy New Year to All > > Jim Pellien > Mid-Atlantic Sports Planes > The Mid-Atlantic Region of SportsPlanes.com > www.MASPL.com > 703-313-4818 > > > > >


    Message 4


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 07:17:29 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: SD8 alternator installation
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 06:41 AM 12/23/2005 +0100, you wrote: >--> AeroElectric-List message posted by: Werner Schneider <glastar@gmx.net> > >Hello Bob, > >no, it was not an illustration of the installation instead a pdf of the >output, it was in a message of you from June 29th on this list and the >picture was > >http://www.aeroelectric.com/Pictures/SD-8_Output.pdf > >Unfortunately I was not able to locate on your website anymore. > >Thanks > >Werner Aha! Good rattle (of my cage) . . . Folks should be aware that as time and motivation come together, there will be some re-organization of aeroelectric.com The volume of data is becoming too large to retrieve useful data by simply browsing. One of the first things I did was to add sub-folders under the Pictures folder where photos were sorted by content. You can directly access the Pictures folder by clicking on http://aeroelectric.com/Pictures Here you will see a simple directory listing with sub-folders that you can follow down and back up just as if you were looking at someone's HTML pages. I'll be working on photo file names to make them for indicative of what they illustrate. If you go to the new sub-site-index page at . . . http://aeroelectric.com/Downloads.html . . . you'll find an index for nine categories of downloadable data. Pictures are under the Photo and Figure Album listing. Some of those links will take you to more HTML pages where it's useful to generate much more supporting info while others (Page per System Drawings, Radio Pin-out Guides, etc) are simply links to the top of a directory where one selects from a list of file names as opposed to accessing a published page of text and illustrations. This is a slow process but it makes little quantum jumps from time to time. Over the next year, I plan to make the site much easier to use in terms of accessing data relevant to an interest or query-of-the-moment. I appreciate you bringing this up. This explanation has is overdue. The specific page you were looking for is now under Alternators at: http://www.aeroelectric.com/Pictures/Alternators/SD-8_Output.pdf Bob . . .


    Message 5


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 07:25:55 AM PST US
    From: "Bryan Hooks" <bryanhooks@comcast.net>
    Subject: SD8 alternator installation
    --> AeroElectric-List message posted by: "Bryan Hooks" <bryanhooks@comcast.net> You'll find it on the B&C website - it's the red SD-8 icon in the QUICK FACTS section. http://www.bandcspecialty.com/ Hope this is what you're looking for. Bryan Hooks RV-7A, Knoxville TN -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Werner Schneider Subject: Re: AeroElectric-List: SD8 alternator installation --> AeroElectric-List message posted by: Werner Schneider <glastar@gmx.net> Hello Bob, no, it was not an illustration of the installation instead a pdf of the output, it was in a message of you from June 29th on this list and the picture was http://www.aeroelectric.com/Pictures/SD-8_Output.pdf Unfortunately I was not able to locate on your website anymore. Thanks Werner Robert L. Nuckolls, III wrote: >--> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> > >At 06:11 PM 12/22/2005 +0100, you wrote: > > > >>--> AeroElectric-List message posted by: Werner Schneider <glastar@gmx.net> >> >>Hello Bob, >> >>you had once a diagram of the SD8 output on the web I'm not able to >>locate it again. >> >>Many thanks for your help >> >>Werner >> >> > > The only ones that come to mind are those illustrated in > Appendix Z drawings for the book. Latest drawings are > downloadable at: > >http://aeroelectric.com/articles/Rev11/AppZ_R11D.pdf > > See figures Z-13/8, Z-17 and Z-25 for drawings > that illustrate various SD-8 installations. > > Bob . . . > > > >


    Message 6


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 07:37:16 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: Crash safety of battery contactor switching philosophy
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 07:39 AM 12/23/2005 -0500, you wrote: >--> AeroElectric-List message posted by: N1deltawhiskey@aol.com > >In a message dated 21-Dec-05 7:25:17 Pacific Standard Time, nuckollsr@cox.net >writes: > You could drive the battery contactor from > the battery bus through a small fuse if you > wish. >Bob, > >Just curious how this would work. The hot wire to the energizing side of the >contactor is, I believe, always hot, is it not (otherwise, how would >switching to ground cause a current to flow)? You could take a fused feed off the battery bus (small, 1A would probably be sufficient) and run it through a switch to the (+) side of the contactor coil . . . then ground the (-) side locally. >The wire that is grounded by the panel switch is at 12 volts when the switch >is open, 0 (more or less) when the switch is closed. To me, that implies >that >the 1 amp used to maintain the contactor closed is limited to that current by >the resistance in the energizing coil of the contactor. >If the ground wire were shorted out anywhere between the contactor and the >panel switch (which as I understand it was the foundation of the original >inquiry), how would fusing the hot side have any benefit (assuming the hot >side is >fed directly from the battery)? The only benefit I can see would be if the >energizing coil of the contactor was shorted out at the same time that the >ground >wire was shorted to ground. Something the could happen, theoretically I >suppose, but not with any significant frequency. Yup, you understand the rationale for having selected the contemporary configuration and have deduced why that lead does not warrant a fuse to protect the wire. Of course the original query was concerned about the control lead being vulnerable to ground fault during a crash which would defeat the purpose of opening the battery contactor via the pilot's panel controls. I explained that small wires are quite unlikely become compromised to ground (and in fact are pulled open during crash-crumpling) whereas fat wires tend to resist crash-crumple forces and are more likely to suffer ground faulting while their terminal ends stay intact. Admittedly, it's splitting hairs for the 10th time where the trade off between techniques illustrates a 1:1000 probability of being a real crash-safety issue. Much of what flies today is founded in decades of serious scientific consideration and logic to develop techniques that have stood the test of time and the repeatable experiment. We're getting new additions to the mix of "safety concerns" every year. That's the FAA's job . . . be concerned and then do things that make one less concerned. Once the "new thing" is identified, you stack some mandate for incorporation into an already too big stack of FARS, 8100 docs, and off-hand opinions. This comes to bear on an industry that is bound and determined to raise quality of their products like government attempts to make some societal discomfort go away . . . make a rule or law against it. We have bookshelves populated with policy and procedures manuals that are beginning to rival the Tax Code. So our attention to regulation, policy and procedure becomes focused on not raising the ire of our leadership. In the mean time real quality of both our product and science is becoming overwhelmed by the desire to avoid punishment . . . not for having failed to do a good job . . . but for not having followed the "rules". You folks are a breath of fresh air. We get to do science and logical design to achieve practical design goals. I'd like to believe that Walter Beech, William Piper and Duane Wallace would all be subscribers to this kind of effort had it been in existence 60 years ago. I KNOW their engineering staff would. Bob . . .


    Message 7


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 07:39:28 AM PST US
    From: "Jim Thorne" <rv7a@cox.net>
    Subject: Starting Problem
    --> AeroElectric-List message posted by: "Jim Thorne" <rv7a@cox.net> We have a Bellanca 14-19 with similar starting problems described by another 14-19 owner a couple of weeks ago. Unfortunately I never saw a good solution to his problems. Here are our symptoms. You have to "bump" the starter to get the engine to turn. After doing this several times both battery terminals are too hot to touch. My past automotive experience says this is usually a contact problem at the terminals but they are clean and tight. The local "experts" think the next effort is to check the solenoid and starter. It is my belief that if the starter is engaging the solenoid is OK. I suspect that we may have a bad armature on the starter but I don't understand the hot battery terminals. Any ideas from this august group? Merry Christmas Jim Thorne CHD AZ


    Message 8


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 08:07:28 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: Hobbs meter wiring
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 06:43 PM 10/23/2005 +0100, you wrote: >--> AeroElectric-List message posted by: Gerry Holland ><gholland@gemini-resourcing.com> > >Bob Hi! > >I'm using a device called Power Genie to supply start and stop Voltage to >Hobbs Meter. About to start my Rotax Engine. OK? > >Find it at: > >http://www.powergenie.central5.com/ > >Regards Without having access to the inner-secrets of how this thing works, I cannot offer a lucid evaluation. I am wary of things that get in series with the high current leads . . . there are some slick ways to detect current flow to control other systems . . . such as your Hobbs meter . . . there are also come clumsy ways that would put the alternator output at risk. Sorry to take so long to get back on this. Trying to do some end of the month catch up. Let us know how this product works for you. Bob . . .


    Message 9


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 08:26:48 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: Bench and ground power supply
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 06:20 AM 11/7/2005 -0600, you wrote: >--> AeroElectric-List message posted by: "LarryRobertHelming" ><lhelming@sigecom.net> > >What is the down side to using one of these for a battery charger? > >Indiana Larry GENERALLY . . . no problem. I've had rare occasions where some power supplies fitted with OV protection will trigger the crowbar OV if the power fails and the power supply is still connected to the battery. Toasted one of my prized HP bench supplies doing this. I STILL use the power supply to charge batteries but through an inline fuse so that if the line power glitches, it doesn't kill my power supply. I doubt that the supply cited below offers any such concerns. Bob . . . >----- Original Message ----- >Subject: AeroElectric-List: Bench and ground power supply > > > > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" > > <nuckollsr@cox.net> > > > > Just ran across this item on the 'net. > > > > http://www.web-tronics.com/25ampswitpow.html > > > > > > This supply is adjustable to 9-15 volts meaning that > > you can set it to emulate an alternator at 14.2 volts. > > Better yet, it's metered. > > > > > > Bob . . . > > >-- > > >-- incoming mail is certified Virus Free. Bob . . . -------------------------------------------------------- < Throughout history, poverty is the normal condition > < of man. Advances which permit this norm to be > < exceeded -- here and there, now and then -- are the > < work of an extremely small minority, frequently > < despised, often condemned, and almost always opposed > < by all right-thinking people. Whenever this tiny > < minority is kept from creating, or (as sometimes > < happens) is driven out of a society, the people > < then slip back into abject poverty. > < > < This is known as "bad luck". > < -Lazarus Long- > <------------------------------------------------------> http://www.aeroelectric.com


    Message 10


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 08:33:35 AM PST US
    From: "Robert L. Nuckolls, III" <nuckollsr@cox.net>
    Subject: Re: Starting Problem
    --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr@cox.net> At 08:38 AM 12/23/2005 -0700, you wrote: >--> AeroElectric-List message posted by: "Jim Thorne" <rv7a@cox.net> > >We have a Bellanca 14-19 with similar starting problems described by >another 14-19 owner a couple of weeks ago. Unfortunately I never saw a >good solution to his problems. > >Here are our symptoms. You have to "bump" the starter to get the engine >to turn. After doing this several times both battery terminals are too hot >to touch. My past automotive experience says this is usually a contact >problem at the terminals but they are clean and tight. The local >"experts" think the next effort is to check the solenoid and starter. It >is my belief that if the starter is engaging the solenoid is OK. I >suspect that we may have a bad armature on the starter but I don't >understand the hot battery terminals. > >Any ideas from this august group? I think I recall asking the original poster to get some voltage measurements so that we might more accurately deduce where his losses were coming from. In your case, there's a demonstrated loading condition. A snap-on starter current meter (Figure 7-8 in the 'Connection) available from automotive parts suppliers would let you see what current the starter is drawing. The degraded performance combined with hot terminals is a very strong support of your hypothesis. The starter's armature windings or commutator are compromised. Get a real measurement of starter current first. If this looks normal (under 200A) then get volage measurements while cranking: (1) battery terminals (+) to (-) (2) +side drops from battery (+) to starter (+) (3) -side drops from battery (-) to starter case (4) starter supply from starter(+) to starter case. Bob . . . >Merry Christmas > >Jim Thorne >CHD AZ > > >-- > > >-- incoming mail is certified Virus Free. Bob . . . -------------------------------------------------------- < Throughout history, poverty is the normal condition > < of man. Advances which permit this norm to be > < exceeded -- here and there, now and then -- are the > < work of an extremely small minority, frequently > < despised, often condemned, and almost always opposed > < by all right-thinking people. Whenever this tiny > < minority is kept from creating, or (as sometimes > < happens) is driven out of a society, the people > < then slip back into abject poverty. > < > < This is known as "bad luck". > < -Lazarus Long- > <------------------------------------------------------> http://www.aeroelectric.com


    Message 11


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 08:44:28 AM PST US
    From: "Jim Thorne" <rv7a@cox.net>
    Subject: Re: Starting Problem
    --> AeroElectric-List message posted by: "Jim Thorne" <rv7a@cox.net> Bob, Thanks we will try that by noon our time. Jim Thorne ----- Original Message ----- From: "Robert L. Nuckolls, III" <nuckollsr@cox.net> Subject: Re: AeroElectric-List: Starting Problem > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" > <nuckollsr@cox.net> > > At 08:38 AM 12/23/2005 -0700, you wrote: > >>--> AeroElectric-List message posted by: "Jim Thorne" <rv7a@cox.net> >> >>We have a Bellanca 14-19 with similar starting problems described by >>another 14-19 owner a couple of weeks ago. Unfortunately I never saw a >>good solution to his problems. >> >>Here are our symptoms. You have to "bump" the starter to get the engine >>to turn. After doing this several times both battery terminals are too hot >>to touch. My past automotive experience says this is usually a contact >>problem at the terminals but they are clean and tight. The local >>"experts" think the next effort is to check the solenoid and starter. It >>is my belief that if the starter is engaging the solenoid is OK. I >>suspect that we may have a bad armature on the starter but I don't >>understand the hot battery terminals. >> >>Any ideas from this august group? > > I think I recall asking the original poster to get some voltage > measurements so that we might more accurately deduce where his > losses were coming from. In your case, there's a demonstrated > loading condition. A snap-on starter current meter (Figure 7-8 > in the 'Connection) available from automotive parts suppliers > would let you see what current the starter is drawing. > > The degraded performance combined with hot terminals is > a very strong support of your hypothesis. The starter's > armature windings or commutator are compromised. Get > a real measurement of starter current first. If this > looks normal (under 200A) then get volage measurements > while cranking: > > (1) battery terminals (+) to (-) > (2) +side drops from battery (+) to starter (+) > (3) -side drops from battery (-) to starter case > (4) starter supply from starter(+) to starter case. > > Bob . . . > > >>Merry Christmas >> >>Jim Thorne >>CHD AZ >> >> >>-- >> >> >>-- incoming mail is certified Virus Free. > > > Bob . . . > > > -------------------------------------------------------- > < Throughout history, poverty is the normal condition > > < of man. Advances which permit this norm to be > > < exceeded -- here and there, now and then -- are the > > < work of an extremely small minority, frequently > > < despised, often condemned, and almost always opposed > > < by all right-thinking people. Whenever this tiny > > < minority is kept from creating, or (as sometimes > > < happens) is driven out of a society, the people > > < then slip back into abject poverty. > > < > > < This is known as "bad luck". > > < -Lazarus Long- > > <------------------------------------------------------> > http://www.aeroelectric.com > > >


    Message 12


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 10:25:00 AM PST US
    From: Werner Schneider <glastar@gmx.net>
    Subject: Re: SD8 alternator output
    --> AeroElectric-List message posted by: Werner Schneider <glastar@gmx.net> Hello Bob, many thanks for the explanation! Now I have just to find out what gearing we have from the engine to the alternator =(;o)) to have a engine output conversion, A pilot on my airfield wants to mount this alternator as one and only on an engine with tho Lightspeed ignitions and a 21A battery. The question is here, when does the alternator recharge the bat. I was not yet able to make a load analysis. br and Merry Xmas Werner > >http://www.aeroelectric.com/Pictures/Alternators/SD-8_Output.pdf > > Bob . . . > > > >


    Message 13


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 10:42:35 AM PST US
    From: "Bryan Hooks" <bryanhooks@comcast.net>
    Subject: SD8 alternator output
    --> AeroElectric-List message posted by: "Bryan Hooks" <bryanhooks@comcast.net> The quick facts at B&C also show the engine to alternator speed ration. I believe for a Lyc it was 1.2 but please check that. -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Werner Schneider Subject: Re: AeroElectric-List: SD8 alternator output --> AeroElectric-List message posted by: Werner Schneider <glastar@gmx.net> Hello Bob, many thanks for the explanation! Now I have just to find out what gearing we have from the engine to the alternator =(;o)) to have a engine output conversion, A pilot on my airfield wants to mount this alternator as one and only on an engine with tho Lightspeed ignitions and a 21A battery. The question is here, when does the alternator recharge the bat. I was not yet able to make a load analysis. br and Merry Xmas Werner > >http://www.aeroelectric.com/Pictures/Alternators/SD-8_Output.pdf > > Bob . . . > > > >


    Message 14


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 10:52:07 AM PST US
    From: "Bryan Hooks" <bryanhooks@comcast.net>
    Subject: SD8 alternator output
    --> AeroElectric-List message posted by: "Bryan Hooks" <bryanhooks@comcast.net> Oops - my apologies - I gave you bad information. From the B&C website, here are the gearing ratios for engine pad rpm / engine rpm. Lyc / vaccum pad / 1.3 Lyc / hydraulic pad / 1.3 Cont O200 / vaccum pad / 1.5 http://www.bandcspecialty.com/QuickFacts_SD8.pdf -bryan -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Werner Schneider Subject: Re: AeroElectric-List: SD8 alternator output --> AeroElectric-List message posted by: Werner Schneider <glastar@gmx.net> Hello Bob, many thanks for the explanation! Now I have just to find out what gearing we have from the engine to the alternator =(;o)) to have a engine output conversion, A pilot on my airfield wants to mount this alternator as one and only on an engine with tho Lightspeed ignitions and a 21A battery. The question is here, when does the alternator recharge the bat. I was not yet able to make a load analysis. br and Merry Xmas Werner > >http://www.aeroelectric.com/Pictures/Alternators/SD-8_Output.pdf > > Bob . . . > > > >


    Message 15


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 02:03:59 PM PST US
    From: "Jim Thorne" <rv7a@cox.net>
    Subject: Re: Starting Problem
    --> AeroElectric-List message posted by: "Jim Thorne" <rv7a@cox.net> Bob, Thanks for the help. We found one of the "pads" inside the starter had come loose. A new bolt torqued down and now it cranks like new. do not archive Jim Thorne ----- Original Message ----- From: "Robert L. Nuckolls, III" <nuckollsr@cox.net> Subject: Re: AeroElectric-List: Starting Problem > --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" > <nuckollsr@cox.net> > > At 08:38 AM 12/23/2005 -0700, you wrote: > >>--> AeroElectric-List message posted by: "Jim Thorne" <rv7a@cox.net> >> >>We have a Bellanca 14-19 with similar starting problems described by >>another 14-19 owner a couple of weeks ago. Unfortunately I never saw a >>good solution to his problems. >> >>Here are our symptoms. You have to "bump" the starter to get the engine >>to turn. After doing this several times both battery terminals are too hot >>to touch. My past automotive experience says this is usually a contact >>problem at the terminals but they are clean and tight. The local >>"experts" think the next effort is to check the solenoid and starter. It >>is my belief that if the starter is engaging the solenoid is OK. I >>suspect that we may have a bad armature on the starter but I don't >>understand the hot battery terminals. >> >>Any ideas from this august group? > > I think I recall asking the original poster to get some voltage > measurements so that we might more accurately deduce where his > losses were coming from. In your case, there's a demonstrated > loading condition. A snap-on starter current meter (Figure 7-8 > in the 'Connection) available from automotive parts suppliers > would let you see what current the starter is drawing. > > The degraded performance combined with hot terminals is > a very strong support of your hypothesis. The starter's > armature windings or commutator are compromised. Get > a real measurement of starter current first. If this > looks normal (under 200A) then get volage measurements > while cranking: > > (1) battery terminals (+) to (-) > (2) +side drops from battery (+) to starter (+) > (3) -side drops from battery (-) to starter case > (4) starter supply from starter(+) to starter case. > > Bob . . . > > >>Merry Christmas >> >>Jim Thorne >>CHD AZ >> >> >>-- >> >> >>-- incoming mail is certified Virus Free. > > > Bob . . . > > > -------------------------------------------------------- > < Throughout history, poverty is the normal condition > > < of man. Advances which permit this norm to be > > < exceeded -- here and there, now and then -- are the > > < work of an extremely small minority, frequently > > < despised, often condemned, and almost always opposed > > < by all right-thinking people. Whenever this tiny > > < minority is kept from creating, or (as sometimes > > < happens) is driven out of a society, the people > > < then slip back into abject poverty. > > < > > < This is known as "bad luck". > > < -Lazarus Long- > > <------------------------------------------------------> > http://www.aeroelectric.com > > >


    Message 16


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 02:12:26 PM PST US
    From: sportav8r@aol.com
    Subject: Re: SD8 alternator output
    --> AeroElectric-List message posted by: sportav8r@aol.com Yup. At 2400 rpm cruise, it's more like an "SD-6" than an "SD-8" perhaps with more amps available at sagging voltages. Something to keep in mind when planning the ol' endurance bus amps budget. That said, I'm about ready to order mine, and very glad they're available. -Stormy -----Original Message----- From: Bryan Hooks <bryanhooks@comcast.net> Subject: RE: AeroElectric-List: SD8 alternator output --> AeroElectric-List message posted by: "Bryan Hooks" <bryanhooks@comcast.net> Oops - my apologies - I gave you bad information. From the B&C website, here are the gearing ratios for engine pad rpm / engine rpm. Lyc / vaccum pad / 1.3 Lyc / hydraulic pad / 1.3 Cont O200 / vaccum pad / 1.5 http://www.bandcspecialty.com/QuickFacts_SD8.pdf -bryan -----Original Message----- From: owner-aeroelectric-list-server@matronics.com [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of Werner Schneider Subject: Re: AeroElectric-List: SD8 alternator output --> AeroElectric-List message posted by: Werner Schneider <glastar@gmx.net> Hello Bob, many thanks for the explanation! Now I have just to find out what gearing we have from the engine to the alternator =(;o)) to have a engine output conversion, A pilot on my airfield wants to mount this alternator as one and only on an engine with tho Lightspeed ignitions and a 21A battery. The question is here, when does the alternator recharge the bat. I was not yet able to make a load analysis. br and Merry Xmas Werner > >http://www.aeroelectric.com/Pictures/Alternators/SD-8_Output.pdf > > Bob . . . > > > >


    Message 17


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 02:37:23 PM PST US
    From: "Eric M. Jones" <emjones@charter.net>
    Subject: Re: Starting Problem
    --> AeroElectric-List message posted by: "Eric M. Jones" <emjones@charter.net> --> AeroElectric-List message posted by: "Jim Thorne" rv7a@cox.net .... >Here are our symptoms. You have to "bump" the starter to get the engine to >turn. >After doing this several times both battery terminals are too hot to touch. >My past automotive experience says this is usually a contact problem at the >terminals but they are clean and tight. The local "experts" think the next >effort >is to check the solenoid and starter. It is my belief that if the starter >is engaging the solenoid is OK. I suspect that we may have a bad armature >on >the starter but I don't understand the hot battery terminals. >Any ideas from this august group?....... I have seen battery terminals where there was some conversion of the joint metal into a non-conducting layer. The joint was dry and tight, but the metal needed a reaming to renew the surface. It is good practice to grease the fittings to prevent this from happening. Just a guess. Regards, Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 (508) 764-2072 "...Beans for supper tonight, six o'clock. Navy beans cooked in Oklahoma ham... Got to eat 'em with a spoon, raw onions and cornbread; nothing else...." --Will Rogers




    Other Matronics Email List Services

  • Post A New Message
  •   aeroelectric-list@matronics.com
  • UN/SUBSCRIBE
  •   http://www.matronics.com/subscription
  • List FAQ
  •   http://www.matronics.com/FAQ/AeroElectric-List.htm
  • Full Archive Search Engine
  •   http://www.matronics.com/search
  • 7-Day List Browse
  •   http://www.matronics.com/browse/aeroelectric-list
  • Browse AeroElectric-List Digests
  •   http://www.matronics.com/digest/aeroelectric-list
  • Browse Other Lists
  •   http://www.matronics.com/browse
  • Live Online Chat!
  •   http://www.matronics.com/chat
  • Archive Downloading
  •   http://www.matronics.com/archives
  • Photo Share
  •   http://www.matronics.com/photoshare
  • Other Email Lists
  •   http://www.matronics.com/emaillists
  • Contributions
  •   http://www.matronics.com/contributions

    These Email List Services are sponsored solely by Matronics and through the generous Contributions of its members.

    -- Please support this service by making your Contribution today! --